WO2021227400A1 - Button assembly for pedal apparatus, pedal apparatus, and rail train - Google Patents

Button assembly for pedal apparatus, pedal apparatus, and rail train Download PDF

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Publication number
WO2021227400A1
WO2021227400A1 PCT/CN2020/127099 CN2020127099W WO2021227400A1 WO 2021227400 A1 WO2021227400 A1 WO 2021227400A1 CN 2020127099 W CN2020127099 W CN 2020127099W WO 2021227400 A1 WO2021227400 A1 WO 2021227400A1
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WO
WIPO (PCT)
Prior art keywords
button
box body
fixed
barrel
roller
Prior art date
Application number
PCT/CN2020/127099
Other languages
French (fr)
Chinese (zh)
Inventor
付稳超
张莉
张英勇
郝明远
冀恩祥
陈乐恒
潘龙玉
安超
Original Assignee
中车唐山机车车辆有限公司
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Application filed by 中车唐山机车车辆有限公司 filed Critical 中车唐山机车车辆有限公司
Publication of WO2021227400A1 publication Critical patent/WO2021227400A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61CLOCOMOTIVES; MOTOR RAILCARS
    • B61C17/00Arrangement or disposition of parts; Details or accessories not otherwise provided for; Use of control gear and control systems
    • B61C17/04Arrangement or disposition of driving cabins, footplates or engine rooms; Ventilation thereof

Definitions

  • the present application relates to the technical field of rail trains, in particular to a button assembly used for a rail train pedal device, a pedal device used for a rail train and a rail train.
  • the foot pedal device installed under the driver's platform of the rail train driver's cab, is an important part of the driver's platform and is the space for the driver to rest his feet.
  • rail trains are usually fixed-height pedal devices.
  • the button position of the pedal device is not sufficiently sealed, which causes dust and water to enter the pedal device from the button position, causing damage to the pedal device.
  • the embodiments of the present application provide a button assembly for a pedal device, a pedal device and a rail train, so as to solve the technical problem of insufficient sealing of the button position of the pedal device.
  • the embodiment of the present application provides a button assembly for a foot pedal device of a rail train, including:
  • Button barrel mounting plate with two button barrel fixing holes
  • the front end of the button barrel has mounting flanges; wherein the back side of the mounting flanges is provided with an outer annular groove;
  • An outer sealing ring is placed in the outer annular groove, and the mounting flange and the outer sealing ring are press-fitted on the button barrel mounting plate for sealing, so as to realize the button barrel And the seal between the button barrel mounting plate;
  • the up button and the down button are installed and entered from the openings at the front ends of the two button barrels respectively.
  • a foot pedal device for rail trains includes the button assembly described above.
  • a rail train includes the pedal device described above.
  • the back side of the mounting flange is provided with an outer annular groove, the outer sealing ring is placed in the outer annular groove, and the mounting flange and the outer sealing ring are press-fitted on the button barrel mounting plate for sealing to achieve The seal between the button barrel and the button barrel mounting plate makes the button assembly more tightly sealed at the button position.
  • Fig. 1 is a schematic diagram of a foot pedal device for rail trains according to an embodiment of the application
  • Figure 2 is a right side view of the footrest device shown in Figure 1;
  • Figure 3 is an exploded view of the footrest device shown in Figure 1;
  • FIG. 4 is a perspective view showing the internal structure of the footrest device shown in FIG. 1;
  • FIG. 5 is a partial schematic diagram of the lower box body and the upper box body of the footrest device shown in FIG. 1 being buckled;
  • Figure 6 is a partial exploded view of the footrest device shown in Figure 1;
  • Figure 7 is a perspective view of the lower box shown in Figure 6;
  • Figure 8 is a perspective view of the upper box shown in Figure 7;
  • FIG. 9 is a perspective view of the gear shaft of the foot pedal device shown in FIG. 1, the fixed disc, and the two-way ratchet locking mechanism after being assembled;
  • Figure 10 is a side view shown in Figure 9;
  • FIG. 11 is a schematic diagram of the button assembly of the foot pedal device shown in FIG. 4 after being assembled;
  • FIG. 12 is a perspective view of the button assembly of the button assembly of the foot pedal device for rail trains according to the first embodiment of the application;
  • Figure 13 is a side view of the button assembly shown in Figure 12;
  • Figure 14 is an enlarged cross-sectional view of the angle shown in Figure 13;
  • FIG. 15 is a partial schematic diagram of the inner sealing ring of the button assembly shown in FIG. 12 after being separated from the inner annular groove;
  • Fig. 16 is another enlarged cross-sectional view of Fig. 13;
  • Fig. 17 is a schematic diagram of the leak-proof plate of the footrest device shown in Fig. 1 being fixed on the driver’s platform;
  • Figure 18 is a perspective view of the second transmission mechanism shown in Figure 4.
  • Figure 19 is a front view of the second transmission mechanism shown in Figure 18;
  • Figure 20 is an enlarged cross-sectional view of the angle shown in Figure 19;
  • Fig. 21 is an enlarged cross-sectional view of Fig. 19 from another angle.
  • 221-5 limit block 221-6 button barrel mounting plate, 221-7 button barrel, 221-8 mounting flange,
  • Fig. 12 is a perspective view of the button assembly of the button assembly of the foot pedal device for rail trains according to the first embodiment of the application;
  • Fig. 13 is a side view of the button assembly shown in Fig. 12;
  • Fig. 14 is an angle section as shown in Fig. 13 Enlarged view;
  • Fig. 15 is a partial schematic diagram of the inner sealing ring of the button assembly shown in Fig. 12 after being separated from the inner annular groove;
  • Fig. 16 is an enlarged sectional view of another angle shown in Fig. 13.
  • the button assembly for a foot pedal device of a rail train is shown in FIG. 12, FIG. 13 and FIG. 14.
  • the button assembly includes:
  • Button barrel mounting plate 221-6 with two button barrel fixing holes;
  • buttons 221-7 the front end of the button barrel has a mounting flange 221-8; wherein the back of the mounting flange is provided with an outer annular groove 411;
  • the outer sealing ring 412, the outer sealing ring is placed in the outer annular groove 411, and the mounting flange 221-8 is press-fitted on the button barrel mounting plate 221-6 for sealing, so as to realize the The seal between the button barrel and the button barrel mounting plate;
  • the up button and the down button are installed and entered from the openings at the front ends of the two button barrels respectively.
  • an outer annular groove is provided on the back side where the flange is installed, the outer sealing ring is placed in the outer annular groove, the mounting flange and the outer sealing ring It is press-fitted on the button barrel mounting plate for sealing, so as to realize the seal between the button barrel and the button barrel mounting plate, so that the button assembly has a better seal at the button position.
  • the button rebounds to the original position when the effect of the pressed force disappears; wherein, the button includes an up button and a down button.
  • the button and the button barrel cooperate with each other so that when the button is stepped on, the button moves linearly downward along the button barrel. After the button is released, the button rebounds, and the button moves linearly upward along the button barrel to rebound to the original position.
  • the cross section of the outer annular groove is a U-shaped outer annular groove
  • the outer seal ring is an O-shaped outer seal ring in cross section.
  • the inner wall of the button barrel is provided with an inner annular groove 421, and the notch of the inner annular groove 421 faces the button barrel;
  • the button assembly further includes an inner sealing ring 422, the inner sealing ring is placed in the inner annular groove, and the inner sealing ring is in close contact with the button, so as to realize the connection between the button and the button barrel. Seal between.
  • the inner annular groove is arranged on the inner wall of the button barrel, the notch of the inner annular groove faces the button barrel, and the inner sealing ring is placed in the inner annular groove. In this way, the inner sealing ring and the button are in close contact to realize the button And the seal between the button barrel.
  • the inner annular groove 421 is provided at the front of the button cylinder.
  • the inner sealing ring seals the button and the button barrel at the front of the button barrel to prevent water and dust from entering between the button and the button barrel.
  • the inner annular groove has a clamping protrusion 411-1, and the clamping protrusion 411-1 is arranged at the top end of the groove wall on the side away from the button barrel mounting plate;
  • the cross section of the inner sealing ring is consistent with the shape of the inner annular groove
  • the clamping protrusion is used to block the inner sealing ring to prevent the lower end of the inner sealing ring from entering between the button and the sealing cylinder when the button moves downward relative to the button barrel.
  • the clamping protrusions exist to block the lower end of the inner seal ring. In this way, when the button moves down relative to the button, the lower end of the inner seal ring is prevented from entering the gap between the button and the seal cylinder, making the pedal device durable and service life. long.
  • the clamping protrusion 411-1 is a clamping protrusion with a right-angled trapezoid in cross section, and the right-angled bottom edge of the clamping protrusion 411-1 is fixed away from the button barrel.
  • One side of the groove wall of the mounting plate, and the right-angle waist of the clamping protrusion is level with the inner wall of the sealing cylinder.
  • the contact surface between the clamping protrusion and the lower end of the inner sealing ring is large, and the clamping protrusion can better block the lower end of the inner sealing ring.
  • the inner annular groove further has a limiting protrusion 411-2 arranged diagonally to the clamping protrusion, and the cross section of the inner seal ring and the inner annular recess
  • the shape of the groove is consistent;
  • the limiting protrusion 411-2 is used to provide a downward force on the inner seal ring to prevent the upper end of the inner seal ring from entering the inner seal ring when the button moves upward relative to the button barrel.
  • the existence of the limiting protrusion makes the contact area between the upper end of the inner sealing ring and the inner annular groove larger, so as to prevent the upper end of the inner sealing ring from entering the gap between the button and the sealing cylinder, making the pedal device durable and useful long life.
  • the limiting protrusion 411-2 is a limiting protrusion with a rectangular cross section.
  • the limiting protrusion and the clamping protrusion are arranged diagonally to provide enough space for the inner sealing ring to be clamped into the inner annular groove.
  • the inner wall of the button barrel is further provided with an assembly groove at a position below the inner annular groove;
  • the button assembly includes an assembling ring 430 installed at the assembling groove, and the inner wall of the assembling ring 430 protrudes from the inner wall of the button barrel 221-7, the assembling ring 430 The inner wall and the button are closely matched.
  • the existence of the transfer groove and the transfer ring converts the assembly between the button and the button barrel into the assembly between the button and the assembly ring, which reduces the strength and accuracy requirements of the button barrel.
  • the inner sealing ring 422 has a hollow in the center, so that when the button moves along the button barrel, the inner sealing ring can deform to reduce the difference between the button and the button. Friction between.
  • the center of the inner sealing ring has a hollow part, which makes the inner sealing ring easy to deform.
  • the inner sealing ring deforms to reduce the friction between the button and the button.
  • the inner sealing ring is a rubber ring made of nitrile rubber
  • the outer sealing ring is a rubber ring made of nitrile rubber with an O-shaped cross section.
  • the double-layer sealing protection can effectively prevent debris from entering the foot from the button position of the button assembly. Step inside the device.
  • the service life of the inner rubber ring and the outer rubber ring are more than 10W times, and the nitrile rubber material itself has the advantage of corrosion resistance, which can effectively protect water, snow, salt, and calcium chloride.
  • the button component further includes:
  • Push rod 212 the bottom of the button barrel has a button barrel through hole, the bottom end of the button passes through the button barrel through hole to fix the push rod 212, the push rod is perpendicular to the button and has two The push rods are arranged oppositely; the open end of the push rod has a U-shaped mounting frame, and the two arms of the two U-shaped mounting frames are perpendicular to the button barrel mounting plate;
  • roller 213 and a roller mounting shaft are fixed between the two arms of the U-shaped mounting frame, and the roller 213 is mounted on the roller mounting shaft through a bearing.
  • the roller is mounted on the roller mounting shaft through a bearing, so that the roller can roll around the roller mounting shaft.
  • the push rod is driven to lower, so that the scroll wheel also descends; when the button is raised, the scroll wheel also rises.
  • Fig. 16 is an enlarged cross-sectional view of Fig. 13 from another angle.
  • the tread of the roller 213 has a shape with a low middle and high ends.
  • the roller tread of this shape is used to match the cylindrical surfaces of other components, so that the tread of the roller can straddle the cylindrical surfaces of other components.
  • FIG. 11 is a schematic diagram of the button assembly of the foot pedal device shown in FIG. 4 after being assembled, and the button assembly further includes:
  • Two limit plates 214, the two limit plates 214 are respectively fixed at intervals on the back of the button cylinder mounting plate 221-6, and are located between the two rollers 213;
  • the bottom end of the limiting plate 214 is lower than the bottom end of the roller 213.
  • the bottom end of the limit plate is lower than the bottom end of the roller. In this way, after the button is pressed and released, the roller is protected during the rebound of the button.
  • Fig. 1 is a schematic diagram of a footrest device for rail trains according to an embodiment of the application;
  • Fig. 2 is a right side view of the footrest device shown in Fig. 1;
  • Fig. 3 is an exploded view of the footrest device shown in Fig. 1;
  • Figure 4 is a perspective view showing the internal structure of the footrest device shown in Figure 1.
  • the footrest device for rail train includes:
  • the button assembly mounting plate 215, the button assembly mounting plate 215 has a button assembly mounting hole, the button assembly is fixed to the button assembly mounting plate 215, and the button and the button barrel mounting plate 221-6 are removed from the button assembly mounting plate 215.
  • the button assembly mounting hole is exposed;
  • the foot pedal 300 has two button mounting holes, the foot pedal 300 is fixed on the front of the button assembly mounting plate, and the up button 211a and the down button 211b are separated from the two button mounting holes Bulge.
  • the up button and down button used to control the up and down of the foot pedal device are directly exposed at the foot pedal, which is convenient for the driver to step on the up button and the down button.
  • the button assembly, the button assembly mounting plate and the foot pedal cooperate to realize the installation of the button assembly and the foot pedal.
  • the button assembly is an independent structure, so that the button assembly can be taken out separately for maintenance without the need to disassemble the pedal as a whole.
  • the foot pedal device also includes:
  • Dust cover 530 the upper end of the dust cover has an opening
  • the foot pedal 300, the up button 211a and the down button 211b are exposed from the opening of the dust cover, so that the foot pedal, the up button, the down button, and the dust cover
  • the 530 and the organ cover 540 serve as the top and side parts of the pedal device to isolate and seal from the outside.
  • the top and side seals of the pedal device are sealed by the dust cover, organ cover and foot pedal.
  • the position of the down button and the up button are double-sealed by the inner and outer sealing rings. Therefore, The overall sealing of the pedal device is high.
  • the pedal device further includes a flat-plate leak-proof plate, the leak-proof plate is fixed to the car body of the train, and the leak-proof plate is used as the bottom of the pedal device to isolate and seal from the outside.
  • the footrest device is sealed from below, so that the entire footrest device has better sealing performance.
  • the footrest device also includes:
  • the lifting mechanism is fixed on the fixed base 100, the foot pedal 300 is connected to the lifting mechanism; the button assembly is a part of the lifting mechanism;
  • the lifting mechanism is used to drive the foot pedal to rise by a preset unit height when the rising button is pressed once, and to drive the foot pedal to descend when the down button is pressed once. Unit height.
  • the lifting mechanism is fixed on the fixed base at the bottom.
  • the lifting mechanism drives the foot pedal to rise by a preset unit height, that is, when the lifting button is pressed once, the foot pedal rises by one unit height ; If you step on the up button five times, the foot pedal will rise five units of height; in the same way, if the down button is pressed once, the foot pedal will drop one unit of height.
  • the foot pedal device is not only easy to operate the foot pedal up and down; but after a single step, the rising or falling height is a unit height, so the vertical movement height of the foot pedal is controllable, which is convenient for achieving the height of the foot pedal The adjustment to adapt to the height requirements of different drivers on the pedals.
  • the lifting mechanism converts the force of pressing the button once into the force of lifting and lowering the foot pedal by a unit height. Therefore, in implementation, as shown in Figure 4, the lifting mechanism also needs to include:
  • the first transmission mechanism 210 is used to transmit the linear motion of the button being pressed once to the second transmission mechanism, and the buttons include the up button and the down button;
  • the second transmission mechanism 240 is used to carry linear motion and output a rotational motion of a preset angle of the second transmission mechanism;
  • the first transmission mechanism includes the button assembly and the button assembly mounting plate;
  • the third transmission mechanism is used to carry the rotation motion of a preset angle into the rise and fall of a unit height, and drive the foot pedal to rise and fall by a unit height.
  • the first transmission mechanism transmits the linear motion of the button once pressed to the second transmission mechanism;
  • the second transmission mechanism is a labor-saving mechanism, which converts the small force of pressing the button once to perform linear motion, and converts it into a preset Set the angle of the rotation movement;
  • the third transmission mechanism converts the preset angle of rotation movement into the rise and fall of the unit height, and the third transmission mechanism drives the foot pedal to rise and fall by the unit height.
  • the tread plate is a tread plate. In this way, when the driver is pedaling, the friction force is relatively high, and it is not easy to slip off.
  • the foot pedal, the up button and the down button are all made of stainless steel.
  • the structure of the third transmission mechanism is as follows:
  • Figure 5 is a partial schematic diagram of the lower box body and the upper box body of the footrest device shown in FIG. 1 being buckled;
  • Figure 6 is a partial exploded view of the footrest device shown in Figure 1;
  • Figure 8 is a perspective view of the upper box shown in Figure 7;
  • Figure 9 is a perspective view of the gear shaft of the pedal device shown in Figure 1, the fixed disc and the two-way ratchet locking mechanism assembled;
  • Figure 10 is a side view shown in Figure 9;
  • the third transmission mechanism includes:
  • the lower box body 221 with the upper side opening is fixed on the fixed base 100, the inner box wall of the lower box body is provided with a rack 221-1, and the lower box body has two U-shaped grooves arranged oppositely. 221-2 and the U-shaped groove opening faces upwards;
  • the upper box body 222 with the lower side opening is buckled outside the lower box body 221.
  • the upper box body is located outside the U-shaped groove and is provided with shaft mounting holes. The above box is fixed;
  • the gear shaft is used to convert the rotation of the preset angle into the upward and downward rolling of the gear shaft on the rack with a unit height, so as to drive the upper box body to rise and fall according to the unit height.
  • the U-shaped groove opening faces upward to provide a moving space for the ascending and descending of the gear shaft.
  • the second transmission mechanism outputs a rotation movement of a preset angle, and one end of the shaft body of the gear shaft is fixed to the second transmission mechanism, so that the shaft body of the gear shaft carries a rotation movement of a preset angle.
  • the gear shaft converts the rotation of a preset angle into the upward and downward rolling of the gear shaft on the rack, and converts the rotation of the preset angle into the upward and downward movement of the gear shaft on the rack.
  • the height of the lower rolling is taken as a unit height, which in turn drives the upper box body to rise and fall according to the unit height.
  • the depth of the U-shaped groove opening is any value greater than or equal to 90 mm and less than or equal to 140 mm, and the rack extends at least from the height position of the inner bottom of the U-shaped groove opening to the height of the upper box body. top.
  • the adjustable height range of the foot pedal is relatively large, which can adapt to the height requirements of different drivers on the foot pedal.
  • the third transmission mechanism further includes a fixed disk 231 and a two-way ratchet locking mechanism 232, and the fixed disk has a fixed disk shaft hole;
  • the fixed disk 231 is fixed to the outer box wall of the lower box body 221, one end of the shaft body of the gear shaft 223 passes through the fixed disk shaft hole and the ratchet wheel of the ratchet locking mechanism is coaxially fixed, so The pawl of the ratchet locking mechanism is connected to the fixed disk 231;
  • the ratchet wheel of the ratchet locking mechanism is fixed to the second transmission mechanism to carry a predetermined angle of rotational movement, and the ratchet wheel of the ratchet locking mechanism is used for clockwise and counterclockwise directions with a tooth as a unit Rotation, the pawl is used to lock the ratchet wheel after the ratchet wheel rotates by one tooth, so as to achieve a preset angle of rotation.
  • the second transmission mechanism outputs a preset angle of rotation
  • the ratchet wheel of the ratchet lock mechanism carries the preset angle of rotation; through the cooperation of the ratchet lock mechanism, the fixed disk, the gear shaft and the rack, the preset angle of rotation is rotated
  • the movement is converted into the rise and fall of the unit height of the gear shaft, which in turn drives the rise and fall of the unit height of the upper box and the foot pedal.
  • the fixed plate is fixed to the outer box wall of the lower box body by spacer blocks, bolts, and nuts. In this way, the fixing of the fixed plate is conveniently realized, and the connection of the pawl of the ratchet locking mechanism is realized.
  • the coaxial fixation between one end of the shaft body of the gear shaft and the ratchet wheel of the ratchet locking mechanism is realized by the coupling.
  • the shaft body of the gear shaft and the shaft of the ratchet wheel of the ratchet lock mechanism can be coaxially fixed conveniently through the coupling.
  • a cylinder 221-3 is arranged on the inner bottom plate of the lower box body, and a compression spring is fixed in the cylinder 221-3;
  • the inner top plate of the lower box body is provided with a cylinder 222-1;
  • the cylinder 222-1 extends into the cylinder 221-3 and presses the compression spring to form the upper box body Provide upward support.
  • the cooperation of the cylinder, the compression spring and the cylinder provides an upward support force to the upper box body, reduces the resistance when the upper box body rises and restricts the direction of the elastic force of the compression spring.
  • the lower box 221 and the upper box 222 are rectangular parallelepiped boxes; the inner bottom plate of the lower box is provided with Two of the cylinders 221-3, and the two cylinders 221-3 are arranged at intervals along the long center line of the inner bottom plate of the upper box;
  • the long center line of the inner bottom plate of the lower box body is a line connecting the midpoints of two short sides of the inner bottom plate of the lower box body.
  • the upper box body is matched by two sets of cylinders, compression springs and cylinders, to provide relatively uniform upward supporting force to the upper box body, reducing the resistance when the upper box body rises and restricting the direction of the elastic force of the compression spring.
  • Figs. 5, 6 and 7 there are two racks 221-1, which are arranged at intervals on the inner wall of the lower case 221; correspondingly, the gear shaft 223 has two gear teeth, The gear teeth of the two gear shafts respectively mesh with the two racks 221-1.
  • the outer box wall of the lower box body is provided with a lower box body guide rail 221-4, and the guiding direction of the lower box body guide rail 221-4 is a vertical direction;
  • the inner wall of the upper box is provided with an upper box guide groove 222-2;
  • the lower box body guide rail 221-4 and the upper box body guide groove 222-2 cooperate with each other to act as a vertical guide.
  • the guide rail of the lower box body and the guide groove of the lower box body are coordinated and guided to make the whole upper box body stable in ascent and descent.
  • FIG. 7 there are four lower box guide rails 221-4, and the four lower box guide rails 221-4 are arranged in the middle of the four outer box walls of the lower box;
  • FIG. 8 there are four upper box body guide grooves 222-2, and four upper box body guide grooves 222-2 are provided in the middle of the four inner box walls of the upper box body.
  • the four lower box guide rails and the four lower box guide grooves cooperate and guide, so that the rising and falling stability of the entire upper box is very high.
  • the top end of the lower box guide rail is fixed with a limiting block 221-5, and the limiting block 221-5 protrudes from the lower box guide 221-4;
  • the limit block is used to prevent the upper box guide groove from coming out of the top of the lower box guide rail, and the lower box guide rail for fixing the limit block is located at the long side outer box wall of the lower box. .
  • the existence of the limit block prevents the upper box body guide groove from escaping from the top of the lower box body guide rail, thereby preventing the upper box body from escaping from the upper end of the lower box body.
  • the lower box guide rail for fixing the limit block is located at the outer box wall of the long side of the lower box body, so that the position of the limit block is closer to the middle of the box body, so that the upper box body is more evenly stressed.
  • the bottom plate and the wall of the lower box body 221 have lower box body weight-reducing holes
  • the top plate and the box wall of the upper box body 222 have upper box body weight-reducing holes.
  • the existence of the weight-reducing holes of the lower box body and the weight-reducing holes of the upper box body reduces the material used for the entire pedal device and the weight is lighter.
  • the bottom end of the lower box body has an outwardly turned lower box body flange, and when the upper box body is buckled outside the lower box body, the bottom end of the upper box body is placed on the The lower box body is turned up.
  • the upper box body and the lower box body interact to avoid contact between the upper box body and the fixed base, and reduce the strength requirements for the fixed base.
  • the footrest device further includes a dust cover 530 and an organ cover 540 connected under the dust cover.
  • the important parts of the pedal device are installed inside the dust cover and the organ cover.
  • the dust cover is made of aluminum alloy.
  • the organ cover is made of synthetic leather.
  • the button requires the driver to step on. Operational, therefore, the button is exposed. Therefore, it is necessary to protect the button part.
  • the structure of the first transmission mechanism is as follows:
  • the first transmission mechanism includes the button assembly described in the first embodiment and the mounting assembly mounting plate.
  • the footrest device further includes dust-proof brushes 510 fixed on both sides of the footrest, which can effectively prevent particles above 1 mm from entering.
  • the dust-proof brush adopts a nylon-material dust-proof brush. The dustproof effect is good, and the weight is relatively light.
  • Fig. 17 is a schematic diagram of the leak-proof plate of the footrest device shown in Fig. 1 being fixed on the driver's platform.
  • the pedal device further includes a flat-plate leak-proof plate 600, which is fixed to the car body of the train, and the fixed base of the pedal device is fixed on the anti-leak plate. Above the slip plate 600.
  • the anti-leak plate separates other parts of the pedal device from the outside, and can prevent rain, snow, dust and other sundries at the vehicle body under the anti-leak plate from entering the inside of the pedal device.
  • the leak-proof plate is equipped with M6 pressure riveting studs, and the leak-proof plate is connected to the middle and right cabinets of the driver's platform by riveting. As part of the frame, it is connected by M8 nuts, large flat washers, spring washers and the car body. , The joint is glued and sealed.
  • the anti-leakage plate is firmly fixed.
  • the first transmission mechanism further includes:
  • the button assembly mounting plate 215 has a button assembly mounting hole, the button assembly is fixed to the button barrel mounting plate 215, and the button and the button barrel mounting plate 215 are removed from the button assembly Exposure at the mounting hole;
  • the foot pedal is fixed on the front of the button assembly mounting plate, and the button protrudes from the button mounting hole.
  • the button assembly of the pedal device in the embodiment of the present application is an independent structure, so that the button assembly can be taken out separately for maintenance without the need to disassemble the pedal as a whole.
  • the footrest device further includes a plurality of diagonal bracing structures 520, and each of the diagonal bracing structures 520 is respectively fixed at the outer top plate and the outer box wall of the upper box body 222;
  • the back of the button assembly mounting plate 215 is fixed to the diagonal bracing structure 520 so that the button assembly mounting plate maintains a preset tilt angle with respect to the fixed base.
  • the button mounting component mounting plate is maintained at a preset tilt angle relative to the fixed base. Because the foot pedal is fixed on the mounting component mounting plate, the foot pedal is maintained at a preset tilt relative to the fixed base. angle.
  • the button assembly mounting plate 215 is provided with an observation hole 215-1 for observing the feet when the button assembly mounting plate 215 is fixed to the diagonal brace structure. Step inside the device.
  • the button assembly mounting plate is provided with an observation hole, so that only by removing the foot pedal, you can observe the internal state of the foot pedal device through the observation hole on the button assembly mounting plate and perform simple maintenance work.
  • the footrest device of the embodiment of the present application has high maintainability.
  • the structure of the second transmission mechanism is as follows:
  • Fig. 18 is a perspective view of the second transmission mechanism shown in Fig. 4;
  • Fig. 19 is a front view of the second transmission mechanism shown in Fig. 18;
  • Fig. 20 is an enlarged cross-sectional view of Fig. 19;
  • Fig. 21 is a view An enlarged view of another angle cross-sectional view shown in 19.
  • the second transmission mechanism includes:
  • the outer groove bottom of the U-shaped mounting member is fixed with the ratchet wheel of the two-way ratchet locking mechanism; when the button is pressed once, the roller presses the lower lever to make the ratchet locking mechanism The ratchet wheel is rotated by a tooth as a unit and then locked by the pawl.
  • the groove bottom of the U-shaped mounting member is fixed with the ratchet wheel of the two-way ratchet locking mechanism, and when the roller presses the pressure arm to rotate the second transmission mechanism, the ratchet wheel of the two-way ratchet locking mechanism also rotates;
  • the pawl of the type ratchet locking mechanism is connected to the fixed plate, and the fixed plate is fixed to the upper box.
  • the two-way ratchet locking mechanism makes the ratchet wheel rotate in a clockwise and counterclockwise direction in units of one tooth.
  • the pawl locks the ratchet wheel, and the angle through which the ratchet wheel rotates by one tooth is a preset angle between two adjacent teeth of the ratchet wheel.
  • the second transmission mechanism converts a vertical movement of the button received from the roller of the first transmission mechanism into a preset angle rotation of the second transmission mechanism as a whole. Since the ratchet wheel of the ratchet locking mechanism and the gear shaft are coaxially fixed, the gear teeth of the gear shaft will be driven to roll up and down along the rack.
  • both ends of the rotating shaft 242 are rotatably connected to the two arms of the U-shaped mounting member 241 through bearings;
  • the second transmission mechanism further includes two torsion springs 244, and the torsion springs 244 are sleeved on the outside of the rotation shaft;
  • the lower torsion bar of the torsion spring is fixed to the bottom of the groove of the U-shaped mounting member, and the upper torsion bar of the torsion spring is closely attached to the torsion bar of the torsion spring toward the bottom of the groove of the U-shaped mounting member.
  • the two force arm rods are in the same straight line opposite to each other.
  • the existence of the torsion spring keeps the two force arm rods in the same straight line opposite to each other, on the other hand, when the roller presses the pressure arm rod, the torsion spring and the bearing carry a part of the force of the torsion and consume a part of the torsion belt.
  • the coming torque increases the durability of the second transmission mechanism.
  • the torsion spring 244 is located under the force arm rod 243.
  • the moment arm rod includes:
  • a rod body 243-1 one end of the rod body is provided with a rod body shaft hole, and the rod body shaft hole and the rotating shaft realize a coordinated and fixed connection with the shaft hole;
  • the roller 243-2, the roller 243-2 is sleeved on the outer peripheral surface of the rod body through a bearing, so that the roller 243-2 can rotate relative to the rod body, wherein the central axis of the roller and the roller The central axes of are perpendicular to each other;
  • the roller presses the lower roller so that the ratchet wheel of the ratchet locking mechanism rotates in a unit of one tooth and then is locked by the pawl.
  • the directions of the central axis of the roller, the central axis of the drum, and the central axis of the rotation axis are three mutually perpendicular directions, all of which can be rotated, so that the torque that may be generated by the operation of pressing the button once can be carried out. Consumption, which in turn makes the pedal device more durable.
  • the tread of the roller 213 has a shape with a low middle and high ends, so that the tread of the roller 213 can straddle the outer circumferential surface of the drum 243-2.
  • the pedal device of the embodiment of the present application adopts a mechanical lifting method, which has the advantages of firm structure, stable function, and stable lifting process.
  • the bearings used in the pedal device are all self-sealing structures, and the water on both sides cannot fall.
  • the foot pedal device has low maintenance requirements.
  • the pedal in order to prevent accidents during use of the pedal device, and to facilitate daily maintenance and repair of the pedal, after the pedal is removed, the pedal can be easily observed through the observation hole of the button assembly mounting plate. The internal state of the device can also be easily checked and repaired.
  • the button assembly is an independent structure, so that the button assembly can be taken out separately for maintenance without the need to disassemble the pedal as a whole.
  • the limit plate of the first transmission mechanism due to the existence of the limit plate of the first transmission mechanism, after the button is pressed and released, the roller and the roller are reset together, and the limit plate blocks the roller to prevent the upward inertia of the roller from being applied to the roller. , It protects the rollers.
  • the rack provides a stable step length for the ascent and descent of the upper box.
  • the gear shaft selects standard straight teeth with 2 molds and 17 teeth.
  • parameters such as the number of teeth and modulus of the gear are determined, which ensures the stability and practicability of the overall structure.
  • the dual-mode gear can better achieve the up and down of the pedal. The reason is: the smaller the modulus, the smaller the gear meshing surface, which is prone to tooth breakage.
  • the modulus is large, it is easy to derail when the number of teeth is too small, resulting in the phenomenon that the wheel cannot rise when idling.
  • Practice has proved that the 2-mold 17-tooth spur cylindrical gear shaft can ensure a reasonable unit height, stable rise and fall, and a small structure.
  • the included angle between the foot pedal and the horizontal plane is any value greater than or equal to 15 degrees and less than or equal to 20 degrees.
  • the included angle between the foot pedal and the horizontal plane is 20 degrees. Such an included angle conforms to the pedaling habits of many drivers and conforms to ergonomics.
  • the up button and the down button are arranged at intervals on the right side of the foot pedal, and are arranged at intervals between up and down, the up button is located at the bottom, and the down button is located at the top.
  • the button When the pedal button is not stepped on, the button is about 35mm higher than the front of the pedal; the distance between the pedal button and the center of the pedal is 206mm; considering the driver’s safety boots, a man-machine analysis was carried out.
  • Man-machine analysis shows that when the driver adjusts the height of the pedals, in order to avoid stepping on two buttons at the same time, they can be stepped at a certain angle when stepping, the inclination angle is about 12 degrees; of course, stepping on two buttons at the same time will not do the same.
  • the foot pedal device affects, step on the two buttons at the same time, the foot pedal will move up and down according to the different force of the two buttons. At this time, the button with large force plays the main role.
  • the gear shaft, rack, and lower box guide rail are made of No. 45 steel
  • the spring is spring steel; that is, the components that require higher rigidity and strength in the pedal device are made of stainless steel.
  • Other parts that need to be made of metal materials are made of aluminum alloy materials, so that the weight of the entire pedal device is small, and the purpose of weight reduction is achieved.
  • the contact strength, fatigue strength and fatigue bending strength of the gear shaft and rack must meet the requirements of use.
  • the service life of the button needs to reach a service life of 30,000.
  • the pedal base is fixed to the lower box body by fasteners such as bolts, nuts, and elastic flat washers.
  • the rail train of the embodiment of the present application has the pedal device described in the first embodiment.
  • connection can also be detachable or integrated; it can be mechanical, electrical, or communication; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. Or the interaction between two elements.
  • connection can also be detachable or integrated; it can be mechanical, electrical, or communication; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. Or the interaction between two elements.
  • the "on" or “under” of the first feature of the second feature may include direct contact between the first feature and the second feature, or include the first feature.
  • the second feature is not in direct contact but through another feature between them.
  • the "above”, “above” and “above” of the first feature on the second feature include the first feature directly above and obliquely above the second feature, or it simply means that the first feature is higher in level than the second feature.
  • the “below”, “below” and “below” of the first feature of the second feature include the first feature directly above and diagonally above the second feature, or it simply means that the level of the first feature is smaller than the second feature.

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Abstract

A button assembly for a pedal apparatus, the pedal apparatus, and a rail train. The button assembly comprises: a rising button (211a); a lowering button (211b); a button cylinder mounting plate (221-6) having two button cylinder fixing holes; two button cylinders (221-7), a mounting flange (221-8) being provided on the front end of each button cylinder (221-7), wherein an outer ring-shaped groove (411) is provided on the back side of each mounting flange (221-8); and outer sealing rings (412), the outer sealing ring (412) being disposed in the outer ring-shaped grooves (411), and the mounting flanges (221-8) and the outer sealing rings (412) being press-fitted on the button cylinder mounting plate (221-6) for sealing, so as to achieve sealing between the button cylinders (221-7) and the button cylinder mounting plate (221-6). The rising button (211a) and the lowering button (211b) are respectively mounted from openings on the front ends of the two button cylinders (221-7). The pedal apparatus comprises the button assembly. The rail train comprises the pedal apparatus. The button assembly for a pedal apparatus, the pedal apparatus, and the rail train solve the technical problem of insufficient sealability at button positions.

Description

用于脚踏装置的按钮组件,脚踏装置及轨道列车Button assembly for pedal device, pedal device and rail train 技术领域Technical field
本申请涉及轨道列车技术领域,具体地,涉及一种用于轨道列车脚踏装置的按钮组件,用于轨道列车的脚踏装置及轨道列车。The present application relates to the technical field of rail trains, in particular to a button assembly used for a rail train pedal device, a pedal device used for a rail train and a rail train.
背景技术Background technique
脚踏装置,安装在轨道列车司机室的司机台的下方,是司机台的重要组成部分,是司机搁脚的空间。当前,轨道列车通常为固定高度的脚踏装置。脚踏装置的按钮位置密封性不足,导致脚踏装置从按钮位置处进入灰尘和水,对脚踏装置造成损坏。The foot pedal device, installed under the driver's platform of the rail train driver's cab, is an important part of the driver's platform and is the space for the driver to rest his feet. Currently, rail trains are usually fixed-height pedal devices. The button position of the pedal device is not sufficiently sealed, which causes dust and water to enter the pedal device from the button position, causing damage to the pedal device.
因此,脚踏装置的按钮位置密封性不足,是本领域技术人员急需要解决的技术问题。Therefore, the insufficient tightness of the button position of the pedal device is a technical problem that needs to be solved urgently by those skilled in the art.
在背景技术中公开的上述信息仅用于加强对本申请的背景的理解,因此其可能包含没有形成为本领域普通技术人员所知晓的现有技术的信息。The above-mentioned information disclosed in the background art is only used to strengthen the understanding of the background of the present application, and therefore it may contain information that does not form the prior art known to those of ordinary skill in the art.
发明内容Summary of the invention
本申请实施例提供了一种用于脚踏装置的按钮组件,脚踏装置及轨道列车,以解决脚踏装置的按钮位置密封性不足的技术问题。The embodiments of the present application provide a button assembly for a pedal device, a pedal device and a rail train, so as to solve the technical problem of insufficient sealing of the button position of the pedal device.
本申请实施例提供了一种用于轨道列车脚踏装置的按钮组件,包括:The embodiment of the present application provides a button assembly for a foot pedal device of a rail train, including:
上升按钮和下降按钮,Up button and down button,
按钮筒安装板,具有两个按钮筒固定孔;Button barrel mounting plate, with two button barrel fixing holes;
两个按钮筒,所述按钮筒的前端具有安装翻边;其中,所述安装翻边的背侧设置外环形凹槽;Two button barrels, the front end of the button barrel has mounting flanges; wherein the back side of the mounting flanges is provided with an outer annular groove;
外密封圈,所述外密封圈置于所述外环形凹槽内,且所述安装翻边和所述外密封圈压装在所述按钮筒安装板上进行密封,以实现所述按钮筒和所述按钮筒安装板之间的密封;An outer sealing ring, the outer sealing ring is placed in the outer annular groove, and the mounting flange and the outer sealing ring are press-fitted on the button barrel mounting plate for sealing, so as to realize the button barrel And the seal between the button barrel mounting plate;
其中,所述上升按钮和所述下降按钮分别从两个所述按钮筒前端的开口安装进入。Wherein, the up button and the down button are installed and entered from the openings at the front ends of the two button barrels respectively.
本申请实施例还提供以下技术方案:The embodiments of this application also provide the following technical solutions:
一种用于轨道列车的脚踏装置,包括上述按钮组件。A foot pedal device for rail trains includes the button assembly described above.
本申请实施例还提供以下技术方案:The embodiments of this application also provide the following technical solutions:
一种轨道列车,包括上述脚踏装置。A rail train includes the pedal device described above.
本申请实施例由于采用以上技术方案,具有以下技术效果:Due to the adoption of the above technical solutions, the embodiments of the application have the following technical effects:
安装翻边的背侧设置有外环形凹槽,外密封圈置于外环形凹槽内,所述安装翻边和所述外密封圈压装在所述按钮筒安装板上进行密封,以实现所述按钮筒和所述按钮筒安装板之间的密封,使得按钮组件在按钮位置的密封性较好。The back side of the mounting flange is provided with an outer annular groove, the outer sealing ring is placed in the outer annular groove, and the mounting flange and the outer sealing ring are press-fitted on the button barrel mounting plate for sealing to achieve The seal between the button barrel and the button barrel mounting plate makes the button assembly more tightly sealed at the button position.
附图说明Description of the drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The exemplary embodiments and descriptions of the application are used to explain the application, and do not constitute an improper limitation of the application. In the attached picture:
图1为本申请实施例的一种用于轨道列车的脚踏装置的示意图;Fig. 1 is a schematic diagram of a foot pedal device for rail trains according to an embodiment of the application;
图2为图1所示的脚踏装置的右视图;Figure 2 is a right side view of the footrest device shown in Figure 1;
图3为图1所示的脚踏装置的爆炸图;Figure 3 is an exploded view of the footrest device shown in Figure 1;
图4为图1所示的脚踏装置的显示内部结构的立体图;4 is a perspective view showing the internal structure of the footrest device shown in FIG. 1;
图5为图1所示的脚踏装置的下箱体和上箱体扣合的局部示意图;FIG. 5 is a partial schematic diagram of the lower box body and the upper box body of the footrest device shown in FIG. 1 being buckled;
图6为图1所示的脚踏装置的局部爆炸图;Figure 6 is a partial exploded view of the footrest device shown in Figure 1;
图7为图6所示的下箱体的立体图;Figure 7 is a perspective view of the lower box shown in Figure 6;
图8为图7所示的上箱体的立体图;Figure 8 is a perspective view of the upper box shown in Figure 7;
图9为图1所示的脚踏装置的齿轮轴,固定圆盘和双向式棘轮锁止机构装配后的立体图;9 is a perspective view of the gear shaft of the foot pedal device shown in FIG. 1, the fixed disc, and the two-way ratchet locking mechanism after being assembled;
图10为图9所示的侧视图;Figure 10 is a side view shown in Figure 9;
图11为图4所示的脚踏装置的按钮组件装配后的示意图;11 is a schematic diagram of the button assembly of the foot pedal device shown in FIG. 4 after being assembled;
图12为本申请实施例一的用于轨道列车脚踏装置的按钮组件的按钮组件的立体图;12 is a perspective view of the button assembly of the button assembly of the foot pedal device for rail trains according to the first embodiment of the application;
图13为图12所示的按钮组件的侧视图;Figure 13 is a side view of the button assembly shown in Figure 12;
图14为图13所示的一角度剖视放大图;Figure 14 is an enlarged cross-sectional view of the angle shown in Figure 13;
图15为图12所示按钮组件的内密封圈从内环形凹槽分离后的局部示意图;15 is a partial schematic diagram of the inner sealing ring of the button assembly shown in FIG. 12 after being separated from the inner annular groove;
图16为图13所示的另一角度剖视放大图;Fig. 16 is another enlarged cross-sectional view of Fig. 13;
图17为图1所示的脚踏装置的防漏板固定在司机台的示意图;Fig. 17 is a schematic diagram of the leak-proof plate of the footrest device shown in Fig. 1 being fixed on the driver’s platform;
图18为图4所示的第二传动机构的立体图;Figure 18 is a perspective view of the second transmission mechanism shown in Figure 4;
图19为图18所示的第二传动机构的正视图;Figure 19 is a front view of the second transmission mechanism shown in Figure 18;
图20为图19所示的一角度剖视放大图;Figure 20 is an enlarged cross-sectional view of the angle shown in Figure 19;
图21为图19所示的另一角度剖视放大图。Fig. 21 is an enlarged cross-sectional view of Fig. 19 from another angle.
附图标记说明:Description of reference signs:
100固定底座,100 fixed base,
210第一传动机构,211a上升按钮,211b下降按钮,212推动杆,210 first transmission mechanism, 211a up button, 211b down button, 212 push rod,
213滚轮,214限位板,215按钮组件安装板,215-1观察孔,213 roller, 214 limit plate, 215 button assembly mounting plate, 215-1 observation hole,
221下箱体,221-1齿条,221-2U型槽,221-3圆筒,221-4下箱体导轨,221 lower box, 221-1 rack, 221-2U-shaped groove, 221-3 cylinder, 221-4 lower box guide rail,
221-5限位块,221-6按钮筒安装板,221-7按钮筒,221-8安装翻边,221-5 limit block, 221-6 button barrel mounting plate, 221-7 button barrel, 221-8 mounting flange,
222上箱体,222-1圆柱,222-2上箱体导槽,223齿轮轴,222 upper box, 222-1 cylinder, 222-2 upper box guide groove, 223 gear shaft,
231固定盘,232棘轮锁止机构,231 fixed disc, 232 ratchet locking mechanism,
240第二传动机构,241U形安装件,242转动轴,240 second transmission mechanism, 241U-shaped mounting part, 242 rotating shaft,
243力臂杆,243-1杆体,243-2滚筒,244扭力弹簧,243 force arm rod, 243-1 rod body, 243-2 roller, 244 torsion spring,
300脚踏板,300 pedals,
411外环形凹槽,411-1卡装凸起,411-2限位凸起,412外密封圈,411 outer ring groove, 411-1 clamping protrusion, 411-2 limit protrusion, 412 outer sealing ring,
421内环形凹槽,422内密封圈,421 inner ring groove, 422 inner sealing ring,
430装配环,430 assembly ring,
510防尘刷,520斜撑结构,530防尘罩,540风琴罩,600防漏板。510 dust-proof brush, 520 diagonal brace structure, 530 dust cover, 540 organ cover, 600 leak-proof plate.
具体实施方式Detailed ways
为了使本申请实施例中的技术方案及优点更加清楚明白,以下结合附图对本申请的示例性实施例进行进一步详细的说明,显然,所描述的实施例仅是本申请的一部分实施例,而不是所有实施例的穷举。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to make the technical solutions and advantages of the embodiments of the present application clearer, the exemplary embodiments of the present application will be described in further detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, and Not all examples are exhaustive. It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other if there is no conflict.
实施例一Example one
图12为本申请实施例一的用于轨道列车脚踏装置的按钮组件的按钮组件的立体图;图13为图12所示的按钮组件的侧视图;图14为图13所示的一角度剖视放大图;图15为图12所示按钮组件的内密封圈从内环形凹槽分离后的局部示意图;图16为图13所示的另一角度剖视放大图。Fig. 12 is a perspective view of the button assembly of the button assembly of the foot pedal device for rail trains according to the first embodiment of the application; Fig. 13 is a side view of the button assembly shown in Fig. 12; Fig. 14 is an angle section as shown in Fig. 13 Enlarged view; Fig. 15 is a partial schematic diagram of the inner sealing ring of the button assembly shown in Fig. 12 after being separated from the inner annular groove; Fig. 16 is an enlarged sectional view of another angle shown in Fig. 13.
本申请实施例一的用于轨道列车脚踏装置的按钮组件,如图12,图13和图14所示,所述按钮组件包括:The button assembly for a foot pedal device of a rail train according to the first embodiment of the present application is shown in FIG. 12, FIG. 13 and FIG. 14. The button assembly includes:
上升按钮211a和下降按钮211b;Up button 211a and down button 211b;
按钮筒安装板221-6,具有两个按钮筒固定孔;Button barrel mounting plate 221-6, with two button barrel fixing holes;
两个按钮筒221-7,所述按钮筒的前端具有安装翻边221-8;其中,所述安装翻边的背面设置有外环形凹槽411;Two button barrels 221-7, the front end of the button barrel has a mounting flange 221-8; wherein the back of the mounting flange is provided with an outer annular groove 411;
外密封圈412,所述外密封圈置于所述外环形凹槽411内,且所述安装翻边221-8压装在所述按钮筒安装板221-6上进行密封,以实现所述按钮筒和所述按钮筒安装板之间的密封;The outer sealing ring 412, the outer sealing ring is placed in the outer annular groove 411, and the mounting flange 221-8 is press-fitted on the button barrel mounting plate 221-6 for sealing, so as to realize the The seal between the button barrel and the button barrel mounting plate;
其中,所述上升按钮和所述下降按钮分别从两个所述按钮筒前端的开口安装进入。Wherein, the up button and the down button are installed and entered from the openings at the front ends of the two button barrels respectively.
本申请实施例的于轨道列车脚踏装置的按钮组件,安装翻边的背侧设置有外环形凹槽,外密封圈置于外环形凹槽内,所述安装翻边和所述外密封圈压装在所述按钮筒安装板上进行密封,以实现所述按钮筒和所述按钮筒安装板之间 的密封,使得按钮组件在按钮位置的密封性较好。In the button assembly of the foot pedal device of the rail train of the embodiment of the present application, an outer annular groove is provided on the back side where the flange is installed, the outer sealing ring is placed in the outer annular groove, the mounting flange and the outer sealing ring It is press-fitted on the button barrel mounting plate for sealing, so as to realize the seal between the button barrel and the button barrel mounting plate, so that the button assembly has a better seal at the button position.
具体的,按钮在被压的力的作用消失时回弹至原位;其中,按钮包括上升按钮和下降按钮。Specifically, the button rebounds to the original position when the effect of the pressed force disappears; wherein, the button includes an up button and a down button.
这样,按钮和按钮筒相互配合,实现踩踏按钮时,按钮沿着按钮筒向下直线移动,在按钮被松开之后,按钮回弹,按钮沿着按钮筒向上直线移动实现回弹至原位。In this way, the button and the button barrel cooperate with each other so that when the button is stepped on, the button moves linearly downward along the button barrel. After the button is released, the button rebounds, and the button moves linearly upward along the button barrel to rebound to the original position.
具体的,所述外环形凹槽的横截面为U型的外环形凹槽,所述外密封圈为横截面为O形的外密封圈。Specifically, the cross section of the outer annular groove is a U-shaped outer annular groove, and the outer seal ring is an O-shaped outer seal ring in cross section.
实施中,如图15所示,所述按钮筒的内壁设置有内环形凹槽421,所述内环形凹槽421的槽口朝向所述按钮筒内;In implementation, as shown in FIG. 15, the inner wall of the button barrel is provided with an inner annular groove 421, and the notch of the inner annular groove 421 faces the button barrel;
所述按钮组件还包括内密封圈422,所述内密封圈置于所述内环形凹槽内,且所述内密封圈与所述按钮紧密接触,以实现所述按钮和所述按钮筒之间的密封。The button assembly further includes an inner sealing ring 422, the inner sealing ring is placed in the inner annular groove, and the inner sealing ring is in close contact with the button, so as to realize the connection between the button and the button barrel. Seal between.
内环形凹槽设置在按钮筒的内壁处,内环形凹槽的槽口朝向按钮筒内,内密封圈置于内环形凹槽内,这样,内密封圈与按钮是紧密接触的,从而实现按钮和按钮筒之间的密封。The inner annular groove is arranged on the inner wall of the button barrel, the notch of the inner annular groove faces the button barrel, and the inner sealing ring is placed in the inner annular groove. In this way, the inner sealing ring and the button are in close contact to realize the button And the seal between the button barrel.
具体的,如图15所示,所述内环形凹槽421设置在按钮筒的前部。Specifically, as shown in FIG. 15, the inner annular groove 421 is provided at the front of the button cylinder.
这样,内密封圈在按钮筒的前部将按钮和按钮筒密封,防止按钮和按钮筒之间进水和灰尘。In this way, the inner sealing ring seals the button and the button barrel at the front of the button barrel to prevent water and dust from entering between the button and the button barrel.
实施中,如图15所示,所述内环形凹槽具有卡装凸起411-1,所述卡装凸起411-1设置在远离所述按钮筒安装板的一侧槽壁的顶端;In implementation, as shown in FIG. 15, the inner annular groove has a clamping protrusion 411-1, and the clamping protrusion 411-1 is arranged at the top end of the groove wall on the side away from the button barrel mounting plate;
所述内密封圈的横截面与所述内环形凹槽的形状一致;The cross section of the inner sealing ring is consistent with the shape of the inner annular groove;
其中,所述卡装凸起用于对所述内密封圈进行阻挡,防止在所述按钮相对于所述按钮筒向下移动时,所述内密封圈下端进入所述按钮和所述密封筒之间 的间隙。Wherein, the clamping protrusion is used to block the inner sealing ring to prevent the lower end of the inner sealing ring from entering between the button and the sealing cylinder when the button moves downward relative to the button barrel. The gap between.
卡装凸起存在,对内密封圈的下端进行阻挡,这样,在按钮相对于按钮向下移动时,防止内密封圈下端进入按钮和密封筒之间的间隙,使得脚踏装置耐用,使用寿命长。The clamping protrusions exist to block the lower end of the inner seal ring. In this way, when the button moves down relative to the button, the lower end of the inner seal ring is prevented from entering the gap between the button and the seal cylinder, making the pedal device durable and service life. long.
具体的,如图15所示,所述卡装凸起411-1是横截面为直角梯形的卡装凸起,所述卡装凸起411-1的直角底边固定在远离所述按钮筒安装板的一侧槽壁,且所述卡装凸起的直角腰与所述密封筒的内壁相平。Specifically, as shown in FIG. 15, the clamping protrusion 411-1 is a clamping protrusion with a right-angled trapezoid in cross section, and the right-angled bottom edge of the clamping protrusion 411-1 is fixed away from the button barrel. One side of the groove wall of the mounting plate, and the right-angle waist of the clamping protrusion is level with the inner wall of the sealing cylinder.
这样,卡装凸起与内密封圈下端的接触面大,卡装凸起能够对内密封圈的下端进行较好的阻挡。In this way, the contact surface between the clamping protrusion and the lower end of the inner sealing ring is large, and the clamping protrusion can better block the lower end of the inner sealing ring.
实施中,如图15所示,所述内环形凹槽还具有与所述卡装凸起对角设置的限位凸起411-2,所述内密封圈的横截面与所述内环形凹槽的形状一致;In implementation, as shown in FIG. 15, the inner annular groove further has a limiting protrusion 411-2 arranged diagonally to the clamping protrusion, and the cross section of the inner seal ring and the inner annular recess The shape of the groove is consistent;
其中,所述限位凸起411-2用于对所述内密封圈提供向下的作用力,防止在所述按钮相对于所述按钮筒向上移动时,所述内密封圈上端进入所述按钮和所述密封筒之间的间隙。Wherein, the limiting protrusion 411-2 is used to provide a downward force on the inner seal ring to prevent the upper end of the inner seal ring from entering the inner seal ring when the button moves upward relative to the button barrel. The gap between the button and the sealing cylinder.
这样,限位凸起的存在,使得内密封圈的上端与内环形凹槽的接触面积较大,这样,防止内密封圈上端进入按钮和密封筒之间的间隙,使得脚踏装置耐用,使用寿命长。In this way, the existence of the limiting protrusion makes the contact area between the upper end of the inner sealing ring and the inner annular groove larger, so as to prevent the upper end of the inner sealing ring from entering the gap between the button and the sealing cylinder, making the pedal device durable and useful long life.
具体的,如图15所示,限位凸起411-2为横截面为矩形的限位凸起。限位凸起和卡装凸起对角设置,为内密封圈卡入内环形凹槽提供了足够的空间。Specifically, as shown in FIG. 15, the limiting protrusion 411-2 is a limiting protrusion with a rectangular cross section. The limiting protrusion and the clamping protrusion are arranged diagonally to provide enough space for the inner sealing ring to be clamped into the inner annular groove.
实施中,如图15所示,所述按钮筒的内壁位于所述内环形凹槽之下的位置还设置有装配凹槽;In implementation, as shown in FIG. 15, the inner wall of the button barrel is further provided with an assembly groove at a position below the inner annular groove;
所述按钮组件包括装配环430,所述装配环430安装在所述装配凹槽处,且所述装配环430的内壁凸出于所述按钮筒221-7的内壁,所述装配环430的内壁和所述按钮紧密配合。The button assembly includes an assembling ring 430 installed at the assembling groove, and the inner wall of the assembling ring 430 protrudes from the inner wall of the button barrel 221-7, the assembling ring 430 The inner wall and the button are closely matched.
转配凹槽和转配环的存在,使得按钮和按钮筒之间的装配转换成了按钮和装配环之间的装配,降低了对按钮筒的强度和精度要求。The existence of the transfer groove and the transfer ring converts the assembly between the button and the button barrel into the assembly between the button and the assembly ring, which reduces the strength and accuracy requirements of the button barrel.
实施中,如图15所示,所述内密封圈422的中心具有中空部,以使所述按钮沿所述按钮筒移动时,所述内密封圈能发生形变以减小与所述按钮之间的摩擦力。In implementation, as shown in Figure 15, the inner sealing ring 422 has a hollow in the center, so that when the button moves along the button barrel, the inner sealing ring can deform to reduce the difference between the button and the button. Friction between.
内密封圈的中心具有中空部,使得内密封圈易于发生形变,在按钮沿按钮筒移动时,内密封圈发生形变以减小与所述按钮之间的摩擦力。The center of the inner sealing ring has a hollow part, which makes the inner sealing ring easy to deform. When the button moves along the button barrel, the inner sealing ring deforms to reduce the friction between the button and the button.
内密封圈是材质为丁腈橡胶的橡胶圈,外密封圈是横截面为O型的材质为丁腈橡胶的橡胶圈,双层密封防护可有效阻挡杂物进入从按钮组件的按钮位置进入脚踏装置内部。内橡胶圈和外橡胶圈的使用寿命都在10W次以上,并且丁腈橡胶材质本身就具有耐腐蚀性的优点,对水、雪、盐、氯化钙都能起到有效地防护作用。The inner sealing ring is a rubber ring made of nitrile rubber, and the outer sealing ring is a rubber ring made of nitrile rubber with an O-shaped cross section. The double-layer sealing protection can effectively prevent debris from entering the foot from the button position of the button assembly. Step inside the device. The service life of the inner rubber ring and the outer rubber ring are more than 10W times, and the nitrile rubber material itself has the advantage of corrosion resistance, which can effectively protect water, snow, salt, and calcium chloride.
实施中,如图13和图16所示,所述按钮组件还包括:In implementation, as shown in Figure 13 and Figure 16, the button component further includes:
推动杆212,所述按钮筒的底部具有按钮筒通孔,所述按钮的底端穿过所述按钮筒通孔固定所述推动杆212,所述推动杆与所述按钮相垂直且两个所述推动杆相对设置;所述推动杆的开放端具有U型安装架,两个所述U型安装架的两个臂与所述按钮筒安装板相垂直;Push rod 212, the bottom of the button barrel has a button barrel through hole, the bottom end of the button passes through the button barrel through hole to fix the push rod 212, the push rod is perpendicular to the button and has two The push rods are arranged oppositely; the open end of the push rod has a U-shaped mounting frame, and the two arms of the two U-shaped mounting frames are perpendicular to the button barrel mounting plate;
滚轮213和滚轮安装轴,所述滚轮安装轴固定在所述U型安装架的两个臂之间,所述滚轮213通过轴承安装在所述滚轮安装轴上。The roller 213 and a roller mounting shaft are fixed between the two arms of the U-shaped mounting frame, and the roller 213 is mounted on the roller mounting shaft through a bearing.
滚轮通过轴承安装在所述滚轮安装轴上,使得滚轮能够绕滚轮安装轴滚动。按钮下降时,带动推动杆随着下降,从而使得滚轮也随着下降;按钮上升时,滚轮也随着上升。The roller is mounted on the roller mounting shaft through a bearing, so that the roller can roll around the roller mounting shaft. When the button is lowered, the push rod is driven to lower, so that the scroll wheel also descends; when the button is raised, the scroll wheel also rises.
图16为图13所示的另一角度剖视放大图。实施中,如图16所示,所述 滚轮213的胎面是中间低两端高的形状。Fig. 16 is an enlarged cross-sectional view of Fig. 13 from another angle. In practice, as shown in Fig. 16, the tread of the roller 213 has a shape with a low middle and high ends.
这样形状的滚轮胎面用于其他部件的圆柱面相配合,使得所述滚轮的胎面能够横跨在其他部件的圆柱面之上。The roller tread of this shape is used to match the cylindrical surfaces of other components, so that the tread of the roller can straddle the cylindrical surfaces of other components.
这样,使得滚轮和其他部件之间的力的传递更加稳定。In this way, the force transmission between the roller and other components is more stable.
实施中,如图11和图13所示,图11为图4所示的脚踏装置的按钮组件装配后的示意图,所述按钮组件还包括:In implementation, as shown in FIGS. 11 and 13, FIG. 11 is a schematic diagram of the button assembly of the foot pedal device shown in FIG. 4 after being assembled, and the button assembly further includes:
两个限位板214,两个所述限位板214分别间隔固定在所述按钮筒安装板221-6的背面,且位于两个所述滚轮213之间;Two limit plates 214, the two limit plates 214 are respectively fixed at intervals on the back of the button cylinder mounting plate 221-6, and are located between the two rollers 213;
在所述按钮未被按下时,所述限位板214的底端低于所述滚轮213的底端。When the button is not pressed, the bottom end of the limiting plate 214 is lower than the bottom end of the roller 213.
在所述按钮未被按下时,限位板的底端低于滚轮的底端。这样,在按钮被按下松开后,按钮回弹的过程中,对所述滚轮进行保护。When the button is not pressed, the bottom end of the limit plate is lower than the bottom end of the roller. In this way, after the button is pressed and released, the roller is protected during the rebound of the button.
实施例二Example two
图1为本申请实施例的一种用于轨道列车的脚踏装置的示意图;图2为图1所示的脚踏装置的右视图;图3为图1所示的脚踏装置的爆炸图;图4为图1所示的脚踏装置的显示内部结构的立体图。Fig. 1 is a schematic diagram of a footrest device for rail trains according to an embodiment of the application; Fig. 2 is a right side view of the footrest device shown in Fig. 1; Fig. 3 is an exploded view of the footrest device shown in Fig. 1 Figure 4 is a perspective view showing the internal structure of the footrest device shown in Figure 1.
如图1,图2,图3和图4所示,本申请实施例的用于轨道列车的脚踏装置,包括:As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the footrest device for rail train according to the embodiment of the present application includes:
实施例一所述的按钮组件;The button assembly described in the first embodiment;
按钮组件安装板215,所述按钮组件安装板215具有按钮组件安装孔,所述按钮组件与所述按钮组件安装板215固定,且所述按钮和所述按钮筒安装板221-6从所述按钮组件安装孔处露出;The button assembly mounting plate 215, the button assembly mounting plate 215 has a button assembly mounting hole, the button assembly is fixed to the button assembly mounting plate 215, and the button and the button barrel mounting plate 221-6 are removed from the button assembly mounting plate 215. The button assembly mounting hole is exposed;
脚踏板300,具有两个按钮安装孔,所述脚踏板300固定在所述按钮组件安装板的正面,且所述上升按钮211a和所述下降按钮211b分别从两个所述按钮安装孔凸出。The foot pedal 300 has two button mounting holes, the foot pedal 300 is fixed on the front of the button assembly mounting plate, and the up button 211a and the down button 211b are separated from the two button mounting holes Bulge.
用于控制脚踏装置上升和下降的上升按钮和下降按钮是直接暴露在脚踏板处的,便于驾驶员对上升按钮和下降按钮进行踩踏操作。这样,按钮组件,按钮组件安装板和脚踏板三者配合,实现了按钮组件和脚踏板的安装。按钮组件是独立的结构,使按钮组件在不需要整体拆卸脚踏的情况下,就能够单独取出,进行检修。The up button and down button used to control the up and down of the foot pedal device are directly exposed at the foot pedal, which is convenient for the driver to step on the up button and the down button. In this way, the button assembly, the button assembly mounting plate and the foot pedal cooperate to realize the installation of the button assembly and the foot pedal. The button assembly is an independent structure, so that the button assembly can be taken out separately for maintenance without the need to disassemble the pedal as a whole.
实施中,脚踏装置还包括:In implementation, the foot pedal device also includes:
防尘罩530,所述防尘罩的上端具有开口; Dust cover 530, the upper end of the dust cover has an opening;
连接在防尘罩之下风琴罩540;Connect the organ cover 540 under the dust cover;
所述脚踏板300,所述上升按钮211a和所述下降按钮211b从所述防尘罩的开口露出,使得所述脚踏板,所述上升按钮,所述下降按钮,所述防尘罩530和所述风琴罩540作为脚踏装置的顶部和侧部与外界隔离密封。The foot pedal 300, the up button 211a and the down button 211b are exposed from the opening of the dust cover, so that the foot pedal, the up button, the down button, and the dust cover The 530 and the organ cover 540 serve as the top and side parts of the pedal device to isolate and seal from the outside.
脚踏装置的顶部和侧部的密封性通过防尘罩,风琴罩和脚踏板进行密封,下降按钮和上升按钮的位置,是通过内密封圈和外密封圈实现的双层密封,因此,脚踏装置整体的密封性较高。The top and side seals of the pedal device are sealed by the dust cover, organ cover and foot pedal. The position of the down button and the up button are double-sealed by the inner and outer sealing rings. Therefore, The overall sealing of the pedal device is high.
实施中,脚踏装置还包括:平板型的防漏板,所述防漏板与所述列车的车体固定,所述防漏板用于作为脚踏装置的底部与外界隔离密封。In implementation, the pedal device further includes a flat-plate leak-proof plate, the leak-proof plate is fixed to the car body of the train, and the leak-proof plate is used as the bottom of the pedal device to isolate and seal from the outside.
这样,从下部将脚踏装置进行密封,使得整个脚踏装置的密封性较好。In this way, the footrest device is sealed from below, so that the entire footrest device has better sealing performance.
如图1,图2,图3和图4所示,脚踏装置还包括:As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the footrest device also includes:
固定底座100; Fixed base 100;
升降机构,所述升降机构固定在所述固定底座100之上,所述脚踏板300与所述升降机构连接;所述按钮组件是所述升降机构的一部分;Lifting mechanism, the lifting mechanism is fixed on the fixed base 100, the foot pedal 300 is connected to the lifting mechanism; the button assembly is a part of the lifting mechanism;
其中,所述升降机构用于在所述上升按钮被按下一次时带动所述脚踏板上升预设的单位高度,在所述下降按钮被按下一次时带动所述脚踏板下降所述单位高度。Wherein, the lifting mechanism is used to drive the foot pedal to rise by a preset unit height when the rising button is pressed once, and to drive the foot pedal to descend when the down button is pressed once. Unit height.
升降机构固定在位于底部的固定底座之上,在驾驶员踩踏上升按钮一次时,升降机构带动脚踏板上升预设的单位高度,即上升按钮被按下一次,脚踏板就上升一个单位高度;如果踩踏上升按钮五次,脚踏板就上升五个单位高度;同理,下升按钮被按下一次,脚踏板就下降一个单位高度。脚踏装置不仅脚踏板上升和下降的操作方式简单;而且单次踩踏后,上升或下降的高度是单位高度,从而脚踏板竖向移动的高度是可控的,便于实现脚踏板高度的调整,以适应不同的驾驶员对脚踏板的高度需求。The lifting mechanism is fixed on the fixed base at the bottom. When the driver steps on the lifting button once, the lifting mechanism drives the foot pedal to rise by a preset unit height, that is, when the lifting button is pressed once, the foot pedal rises by one unit height ; If you step on the up button five times, the foot pedal will rise five units of height; in the same way, if the down button is pressed once, the foot pedal will drop one unit of height. The foot pedal device is not only easy to operate the foot pedal up and down; but after a single step, the rising or falling height is a unit height, so the vertical movement height of the foot pedal is controllable, which is convenient for achieving the height of the foot pedal The adjustment to adapt to the height requirements of different drivers on the pedals.
为了实现升降机构将按钮被按下一次的作用力,转换成使脚踏板上升和下降单位高度的作用力。因此,实施中,如图4所示,升降机构还需要包括:In order to realize the lifting mechanism converts the force of pressing the button once into the force of lifting and lowering the foot pedal by a unit height. Therefore, in implementation, as shown in Figure 4, the lifting mechanism also needs to include:
所述第一传动机构210用于将所述按钮被按下一次的直线运动传递至所述第二传动机构,按钮包括所述上升按钮和所述下降按钮;The first transmission mechanism 210 is used to transmit the linear motion of the button being pressed once to the second transmission mechanism, and the buttons include the up button and the down button;
所述第二传动机构240用于承载直线运动且输出为所述第二传动机构的预设角度的旋转运动;所述第一传动机构包括所述按钮组件和所述按钮组件安装板;The second transmission mechanism 240 is used to carry linear motion and output a rotational motion of a preset angle of the second transmission mechanism; the first transmission mechanism includes the button assembly and the button assembly mounting plate;
所述第三传动机构用于承载预设角度的旋转运动转成单位高度的上升和下降,带动所述脚踏板的上升和下降单位高度。The third transmission mechanism is used to carry the rotation motion of a preset angle into the rise and fall of a unit height, and drive the foot pedal to rise and fall by a unit height.
第一传动机构将按钮被按下一次的直线运动传递至所述第二传动机构;第二传动机构是一个省力机构,将按下按钮一次进行直线运动的较小的力作用,放大转换成预设角度的旋转运动;第三传动机构将预设角度的旋转运动转换成单位高度的上升和下降,第三传动机构带动脚踏板上升和下降单位高度。The first transmission mechanism transmits the linear motion of the button once pressed to the second transmission mechanism; the second transmission mechanism is a labor-saving mechanism, which converts the small force of pressing the button once to perform linear motion, and converts it into a preset Set the angle of the rotation movement; the third transmission mechanism converts the preset angle of rotation movement into the rise and fall of the unit height, and the third transmission mechanism drives the foot pedal to rise and fall by the unit height.
具体的,所述脚踏板采用花纹板。这样,驾驶员在踩踏时,摩擦力较大,不易滑脱。Specifically, the tread plate is a tread plate. In this way, when the driver is pedaling, the friction force is relatively high, and it is not easy to slip off.
具体的,脚踏板,上升按钮和下降按钮都采用不锈钢材料。Specifically, the foot pedal, the up button and the down button are all made of stainless steel.
下面对第一传动机构,第二传动机构和第三传动机构及脚踏装置的其他结构分别进行说明。The other structures of the first transmission mechanism, the second transmission mechanism and the third transmission mechanism and the foot pedal device are respectively described below.
第三传动机构的结构如下:The structure of the third transmission mechanism is as follows:
图5为图1所示的脚踏装置的下箱体和上箱体扣合的局部示意图;图6为图1所示的脚踏装置的局部爆炸图;图7为图6所示的下箱体的立体图;图8为图7所示的上箱体的立体图;图9为图1所示的脚踏装置的齿轮轴,固定圆盘和双向式棘轮锁止机构装配后的立体图;图10为图9所示的侧视图;Figure 5 is a partial schematic diagram of the lower box body and the upper box body of the footrest device shown in FIG. 1 being buckled; Figure 6 is a partial exploded view of the footrest device shown in Figure 1; Figure 8 is a perspective view of the upper box shown in Figure 7; Figure 9 is a perspective view of the gear shaft of the pedal device shown in Figure 1, the fixed disc and the two-way ratchet locking mechanism assembled; Figure 10 is a side view shown in Figure 9;
实施中,如图5,图6,图7,图8,图9和图10所示,第三传动机构包括:In the implementation, as shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9 and Fig. 10, the third transmission mechanism includes:
上侧开口的下箱体221,固定在所述固定底座100之上,所述下箱体的内箱壁设置有齿条221-1,所述下箱体具有两个相对设置的U型槽221-2且U型槽开口朝上;The lower box body 221 with the upper side opening is fixed on the fixed base 100, the inner box wall of the lower box body is provided with a rack 221-1, and the lower box body has two U-shaped grooves arranged oppositely. 221-2 and the U-shaped groove opening faces upwards;
下侧开口的上箱体222,扣合在所述下箱体221之外,所述上箱体位于所述U型槽之外的位置分别设置轴安装孔,所述脚踏板相对于所述上箱体固定;The upper box body 222 with the lower side opening is buckled outside the lower box body 221. The upper box body is located outside the U-shaped groove and is provided with shaft mounting holes. The above box is fixed;
齿轮轴223,所述齿轮轴的轴体两端分别经两个所述U型槽221-2穿入两个所述轴安装孔,且所述齿轮轴223的轮齿与所述齿条221-1啮合; Gear shaft 223. Both ends of the shaft body of the gear shaft penetrate the two shaft mounting holes through the two U-shaped grooves 221-2, and the gear teeth of the gear shaft 223 and the rack 221 -1 meshing;
其中,所述齿轮轴用于将预设角度的旋转转换成所述齿轮轴在所述齿条上的单位高度的向上和向下的滚动,带动所述上箱体按照单位高度上升和下降。Wherein, the gear shaft is used to convert the rotation of the preset angle into the upward and downward rolling of the gear shaft on the rack with a unit height, so as to drive the upper box body to rise and fall according to the unit height.
U型槽开口朝上为所述齿轮轴的上升和下降提供移动空间。第二传动机构输出预设角度的旋转运动,齿轮轴的轴体一端与第二传动机构固定,这样,齿轮轴的轴体就承载了预设角度的旋转运动。所述齿轮轴将预设角度的旋转转换成所述齿轮轴在所述齿条上向上和向下的滚动,将预设角度的旋转转换成所述齿轮轴在所述齿条上向上和向下的滚动的高度作为一个单位高度,进而带动所述上箱体按照单位高度上升和下降。The U-shaped groove opening faces upward to provide a moving space for the ascending and descending of the gear shaft. The second transmission mechanism outputs a rotation movement of a preset angle, and one end of the shaft body of the gear shaft is fixed to the second transmission mechanism, so that the shaft body of the gear shaft carries a rotation movement of a preset angle. The gear shaft converts the rotation of a preset angle into the upward and downward rolling of the gear shaft on the rack, and converts the rotation of the preset angle into the upward and downward movement of the gear shaft on the rack. The height of the lower rolling is taken as a unit height, which in turn drives the upper box body to rise and fall according to the unit height.
具体的,U型槽开口的深度为为大于等于90毫米小于等于140毫米的任一值,所述齿条至少从所述U型槽开口的内底的高度位置延伸至所述上箱体的顶端。Specifically, the depth of the U-shaped groove opening is any value greater than or equal to 90 mm and less than or equal to 140 mm, and the rack extends at least from the height position of the inner bottom of the U-shaped groove opening to the height of the upper box body. top.
这样,脚踏板能够调整的高度范围较大,能够适应不同的驾驶员对脚踏板 的高度需求。In this way, the adjustable height range of the foot pedal is relatively large, which can adapt to the height requirements of different drivers on the foot pedal.
实施中,如图5,图6,图9和图10所示,所述第三传动机构还包括固定盘231和双向式棘轮锁止机构232,所述固定盘具有固定盘轴孔;In implementation, as shown in FIGS. 5, 6, 9 and 10, the third transmission mechanism further includes a fixed disk 231 and a two-way ratchet locking mechanism 232, and the fixed disk has a fixed disk shaft hole;
所述固定盘231与所述下箱体221的外箱壁固定,所述齿轮轴223的轴体的一端穿过所述固定盘轴孔和所述棘轮锁止机构的棘轮同轴固定,所述棘轮锁止机构的棘爪与所述固定盘231连接;The fixed disk 231 is fixed to the outer box wall of the lower box body 221, one end of the shaft body of the gear shaft 223 passes through the fixed disk shaft hole and the ratchet wheel of the ratchet locking mechanism is coaxially fixed, so The pawl of the ratchet locking mechanism is connected to the fixed disk 231;
其中,所述棘轮锁止机构的棘轮与所述第二传动机构固定以承载预设角度的旋转运动,所述棘轮锁止机构的棘轮用于沿顺时针和逆时针方向以一个轮齿为单位旋转,所述棘爪用于在所述棘轮旋转一个轮齿后锁紧所述棘轮,以实现预设角度的旋转。Wherein, the ratchet wheel of the ratchet locking mechanism is fixed to the second transmission mechanism to carry a predetermined angle of rotational movement, and the ratchet wheel of the ratchet locking mechanism is used for clockwise and counterclockwise directions with a tooth as a unit Rotation, the pawl is used to lock the ratchet wheel after the ratchet wheel rotates by one tooth, so as to achieve a preset angle of rotation.
这样,第二传动机构输出预设角度的旋转,棘轮锁止机构的棘轮承载预设角度的旋转;通过棘轮锁止机构,固定盘,齿轮轴和齿条的配合,就将预设角度的旋转运动转成齿轮轴单位高度的上升和下降,进而带动上箱体及脚踏板单位高度的上升和下降。In this way, the second transmission mechanism outputs a preset angle of rotation, and the ratchet wheel of the ratchet lock mechanism carries the preset angle of rotation; through the cooperation of the ratchet lock mechanism, the fixed disk, the gear shaft and the rack, the preset angle of rotation is rotated The movement is converted into the rise and fall of the unit height of the gear shaft, which in turn drives the rise and fall of the unit height of the upper box and the foot pedal.
具体的,所述固定盘通过垫块,螺栓,螺母与下箱体的外箱壁固定。这样,就方便的实现的固定盘的固定,进而实现了棘轮锁止机构的棘爪的连接。Specifically, the fixed plate is fixed to the outer box wall of the lower box body by spacer blocks, bolts, and nuts. In this way, the fixing of the fixed plate is conveniently realized, and the connection of the pawl of the ratchet locking mechanism is realized.
具体的,通过联轴器实现齿轮轴的轴体的一端和棘轮锁止机构的棘轮的同轴固定。通过联轴器方便的实现了齿轮轴的轴体和棘轮锁止机构的棘轮的轴的同轴固定。Specifically, the coaxial fixation between one end of the shaft body of the gear shaft and the ratchet wheel of the ratchet locking mechanism is realized by the coupling. The shaft body of the gear shaft and the shaft of the ratchet wheel of the ratchet lock mechanism can be coaxially fixed conveniently through the coupling.
实施中,如图5,图7和图8所示,所述下箱体的内底板之上设置圆筒221-3,所述圆筒221-3内固定有压缩弹簧;In implementation, as shown in Figure 5, Figure 7 and Figure 8, a cylinder 221-3 is arranged on the inner bottom plate of the lower box body, and a compression spring is fixed in the cylinder 221-3;
所述下箱体的内顶板设置有圆柱222-1;The inner top plate of the lower box body is provided with a cylinder 222-1;
其中,在所述上箱体222和所述下箱体221扣合时,所述圆柱222-1伸入到所述圆筒221-3内且压住所述压缩弹簧为所述上箱体提供向上的支撑力。Wherein, when the upper box body 222 and the lower box body 221 are buckled together, the cylinder 222-1 extends into the cylinder 221-3 and presses the compression spring to form the upper box body Provide upward support.
圆筒,压缩弹簧和圆柱的配合,对上箱体提供向上的支撑力,降低了在上箱体上升时的阻力和约束压缩弹簧弹性力的方向。The cooperation of the cylinder, the compression spring and the cylinder provides an upward support force to the upper box body, reduces the resistance when the upper box body rises and restricts the direction of the elastic force of the compression spring.
实施中,如图5,图6,图7和图8所示,所述下箱体221和所述上箱体222是长方体形状的箱体;所述下箱体的内底板之上设置有两个所述圆筒221-3,且两个所述圆筒221-3沿所述上箱体的内底板的长中线间隔设置;In implementation, as shown in Figure 5, Figure 6, Figure 7 and Figure 8, the lower box 221 and the upper box 222 are rectangular parallelepiped boxes; the inner bottom plate of the lower box is provided with Two of the cylinders 221-3, and the two cylinders 221-3 are arranged at intervals along the long center line of the inner bottom plate of the upper box;
其中,所述下箱体的内底板的长中线是所述下箱体的内底板的两个短边中点的连线。Wherein, the long center line of the inner bottom plate of the lower box body is a line connecting the midpoints of two short sides of the inner bottom plate of the lower box body.
这样,上箱体受到两套圆筒,压缩弹簧和圆柱的配合,对上箱体提供相对均匀的向上的支撑力,降低了在上箱体上升时的阻力和约束压缩弹簧弹性力的方向。In this way, the upper box body is matched by two sets of cylinders, compression springs and cylinders, to provide relatively uniform upward supporting force to the upper box body, reducing the resistance when the upper box body rises and restricting the direction of the elastic force of the compression spring.
具体的,如图5,图6和图7所示,所述齿条221-1是两个,间隔设置在下箱体221的内箱壁;对应的,齿轮轴223的轮齿是两个,两个所述齿轮轴的轮齿分别与两个所述齿条221-1啮合。Specifically, as shown in Figs. 5, 6 and 7, there are two racks 221-1, which are arranged at intervals on the inner wall of the lower case 221; correspondingly, the gear shaft 223 has two gear teeth, The gear teeth of the two gear shafts respectively mesh with the two racks 221-1.
这样,齿轮轴带动上箱体上升和下降时,上箱体受到的力的作用较为均匀。In this way, when the gear shaft drives the upper box body to rise and fall, the effect of the force on the upper box body is more even.
实施中,如图6和图7所示,所述下箱体的外箱壁设置有下箱体导轨221-4,且所述下箱体导轨221-4的导向方向为竖向方向;In implementation, as shown in FIGS. 6 and 7, the outer box wall of the lower box body is provided with a lower box body guide rail 221-4, and the guiding direction of the lower box body guide rail 221-4 is a vertical direction;
如图8所示,所述上箱体的内箱壁设置有上箱体导槽222-2;As shown in Figure 8, the inner wall of the upper box is provided with an upper box guide groove 222-2;
其中,所述上箱体相对于所述下箱体上升和下降时,所述下箱体导轨221-4与所述上箱体导槽222-2相互配合起到竖向导向的作用。Wherein, when the upper box body rises and falls relative to the lower box body, the lower box body guide rail 221-4 and the upper box body guide groove 222-2 cooperate with each other to act as a vertical guide.
下箱体导轨和下箱体导槽配合导向,使得整个上箱体在上升和下降的稳定性。The guide rail of the lower box body and the guide groove of the lower box body are coordinated and guided to make the whole upper box body stable in ascent and descent.
具体的,如图7所示,所述下箱体导轨221-4是四个,四个所述下箱体导轨221-4设置于所述下箱体四个的外箱壁的中部;Specifically, as shown in FIG. 7, there are four lower box guide rails 221-4, and the four lower box guide rails 221-4 are arranged in the middle of the four outer box walls of the lower box;
如图8所示,所述上箱体导槽222-2是四个,四个所述上箱体导槽222-2 设置在所述上箱体四个内箱壁的中部。As shown in FIG. 8, there are four upper box body guide grooves 222-2, and four upper box body guide grooves 222-2 are provided in the middle of the four inner box walls of the upper box body.
四个下箱体导轨和四个下箱体导槽配合导向,使得整个上箱体上升和下降的稳定性非常高。The four lower box guide rails and the four lower box guide grooves cooperate and guide, so that the rising and falling stability of the entire upper box is very high.
实施中,如图7所示,所述下箱体导轨的顶端固定有限位块221-5,所述限位块221-5凸出于所述下箱体导轨221-4;In implementation, as shown in FIG. 7, the top end of the lower box guide rail is fixed with a limiting block 221-5, and the limiting block 221-5 protrudes from the lower box guide 221-4;
其中,所述限位块用于阻挡所述上箱体导槽从所述下箱体导轨的顶端脱出,固定有限位块的下箱体导轨位于所述下箱体的长边外箱壁处。Wherein, the limit block is used to prevent the upper box guide groove from coming out of the top of the lower box guide rail, and the lower box guide rail for fixing the limit block is located at the long side outer box wall of the lower box. .
限位块的存在,避免了上箱体导槽从下箱体导轨的顶端脱出,从而防止了上箱体从下箱体的上端脱出。固定有限位块的下箱体导轨位于所述下箱体的长边外箱壁处,使得限位块位置比较靠近箱体的中间,使得上箱体受力较为均匀。The existence of the limit block prevents the upper box body guide groove from escaping from the top of the lower box body guide rail, thereby preventing the upper box body from escaping from the upper end of the lower box body. The lower box guide rail for fixing the limit block is located at the outer box wall of the long side of the lower box body, so that the position of the limit block is closer to the middle of the box body, so that the upper box body is more evenly stressed.
实施中,如图7和图8所示,所述下箱体221的底板和箱壁具有下箱体减重孔,所述上箱体222的顶板和箱壁具有上箱体减重孔。In implementation, as shown in FIGS. 7 and 8, the bottom plate and the wall of the lower box body 221 have lower box body weight-reducing holes, and the top plate and the box wall of the upper box body 222 have upper box body weight-reducing holes.
下箱体减重孔和上箱体减重孔的存在,使得整个脚踏装置的用料减少,质量较轻。The existence of the weight-reducing holes of the lower box body and the weight-reducing holes of the upper box body reduces the material used for the entire pedal device and the weight is lighter.
具体的,所述下箱体的底端具有外翻的下箱体翻边,所述上箱体扣合在所述下箱体之外时,所述上箱体的底端置于所述下箱体翻边之上。Specifically, the bottom end of the lower box body has an outwardly turned lower box body flange, and when the upper box body is buckled outside the lower box body, the bottom end of the upper box body is placed on the The lower box body is turned up.
这样,上箱体和下箱体相互作用,避免了上箱体与固定底座的接触,降低了对固定底座的强度要求。In this way, the upper box body and the lower box body interact to avoid contact between the upper box body and the fixed base, and reduce the strength requirements for the fixed base.
实施中,为了实现脚踏装置的整体防护,如图1所示,脚踏装置还包括防尘罩530和连接在防尘罩之下的风琴罩540。脚踏装置的重要部件都是安装在防尘罩和风琴罩内部的,防尘罩是铝合金材质的防尘罩,风琴罩是人工合成的皮革材质的风琴罩,按钮是需要驾驶员进行踩踏操作的,因此,按钮是暴露在外的。因此,需要对按钮部位进行的防护。In implementation, in order to realize the overall protection of the footrest device, as shown in FIG. 1, the footrest device further includes a dust cover 530 and an organ cover 540 connected under the dust cover. The important parts of the pedal device are installed inside the dust cover and the organ cover. The dust cover is made of aluminum alloy. The organ cover is made of synthetic leather. The button requires the driver to step on. Operational, therefore, the button is exposed. Therefore, it is necessary to protect the button part.
第一传动机构的结构如下:The structure of the first transmission mechanism is as follows:
第一传动机构包括实施例一所述的按钮组件和安装组件安装板。The first transmission mechanism includes the button assembly described in the first embodiment and the mounting assembly mounting plate.
实施中,如图1所示,脚踏装置还包括固定在脚踏板两侧的防尘刷510,可有效防止1毫米以上的颗粒进入。具体的,防尘刷采用尼龙材质的防尘刷。防尘效果好,且质量较轻。In implementation, as shown in FIG. 1, the footrest device further includes dust-proof brushes 510 fixed on both sides of the footrest, which can effectively prevent particles above 1 mm from entering. Specifically, the dust-proof brush adopts a nylon-material dust-proof brush. The dustproof effect is good, and the weight is relatively light.
图17为图1所示的脚踏装置的防漏板固定在司机台的示意图。实施中,如图17所示,脚踏装置还包括平板型的防漏板600,所述防漏板600与所述列车的车体固定,所述脚踏装置的固定底座固定在所述防漏板600之上。Fig. 17 is a schematic diagram of the leak-proof plate of the footrest device shown in Fig. 1 being fixed on the driver's platform. In implementation, as shown in FIG. 17, the pedal device further includes a flat-plate leak-proof plate 600, which is fixed to the car body of the train, and the fixed base of the pedal device is fixed on the anti-leak plate. Above the slip plate 600.
防漏板将脚踏装置的其他部件与外界隔开,能够防止防漏板之下的车体处的雨水,雪,灰尘等杂物进入脚踏装置内部。The anti-leak plate separates other parts of the pedal device from the outside, and can prevent rain, snow, dust and other sundries at the vehicle body under the anti-leak plate from entering the inside of the pedal device.
具体的,防漏板带有M6压铆螺柱,防漏板通过铆接方式和司机台的中柜、右柜进行连接,作为框架一部分通过M8的螺母、大平垫、弹垫和车体进行连接,连接处进行打胶密封。Specifically, the leak-proof plate is equipped with M6 pressure riveting studs, and the leak-proof plate is connected to the middle and right cabinets of the driver's platform by riveting. As part of the frame, it is connected by M8 nuts, large flat washers, spring washers and the car body. , The joint is glued and sealed.
这样,防漏板的固定稳固。In this way, the anti-leakage plate is firmly fixed.
实施中,如图3所示,所述第一传动机构还包括:In implementation, as shown in FIG. 3, the first transmission mechanism further includes:
按钮组件安装板215,所述按钮组件安装板215具有按钮组件安装孔,所述按钮组件与所述按钮筒安装板215固定,且所述按钮和所述按钮筒安装板215从所述按钮组件安装孔处露出;The button assembly mounting plate 215 has a button assembly mounting hole, the button assembly is fixed to the button barrel mounting plate 215, and the button and the button barrel mounting plate 215 are removed from the button assembly Exposure at the mounting hole;
所述脚踏板固定在所述按钮组件安装板的正面,且所述按钮从所述按钮安装孔处凸出。The foot pedal is fixed on the front of the button assembly mounting plate, and the button protrudes from the button mounting hole.
这样,实现了第一传动机构内部的按钮组件和按钮组件安装板之间的装配,也实现了按钮组件安装板和脚踏板之间的装配。In this way, the assembly between the button assembly and the button assembly mounting plate inside the first transmission mechanism is realized, and the assembly between the button assembly mounting plate and the foot pedal is also realized.
本申请实施例的脚踏装置的按钮组件是独立的结构,使按钮组件在不需要整体拆卸脚踏的情况下,就能够单独取出,进行检修。The button assembly of the pedal device in the embodiment of the present application is an independent structure, so that the button assembly can be taken out separately for maintenance without the need to disassemble the pedal as a whole.
实施中,如图6所示,脚踏装置还包括多个斜撑结构520,各个所述斜撑结构520的分别固定在所述上箱体222的外顶板和外箱壁处;In implementation, as shown in FIG. 6, the footrest device further includes a plurality of diagonal bracing structures 520, and each of the diagonal bracing structures 520 is respectively fixed at the outer top plate and the outer box wall of the upper box body 222;
所述按钮组件安装板215的背面与所述斜撑结构520固定,使得所述按钮组件安装板相对于所述固定底座保持预设的倾斜角度。The back of the button assembly mounting plate 215 is fixed to the diagonal bracing structure 520 so that the button assembly mounting plate maintains a preset tilt angle with respect to the fixed base.
这样就实现了将按钮安装组件安装板相对于固定底座保持预设的倾斜角度,因为脚踏板固定在安装组件安装板之上,也就实现了脚踏板相对于固定底座保持预设的倾斜角度。In this way, the button mounting component mounting plate is maintained at a preset tilt angle relative to the fixed base. Because the foot pedal is fixed on the mounting component mounting plate, the foot pedal is maintained at a preset tilt relative to the fixed base. angle.
实施中,如图3所示,所述按钮组件安装板215开有观察孔215-1,用于在所述按钮组件安装板215与所述斜撑结构保持固定的情况下,观察所述脚踏装置的内部。In implementation, as shown in FIG. 3, the button assembly mounting plate 215 is provided with an observation hole 215-1 for observing the feet when the button assembly mounting plate 215 is fixed to the diagonal brace structure. Step inside the device.
按钮组件安装板开有观察孔,这样,只需要将脚踏板取下,就能通过按钮组件安装板上开有的观察孔,观察脚踏装置的内部的状态,也能够进行简单的检修工作,本申请实施例的脚踏装置具有高可维护性。The button assembly mounting plate is provided with an observation hole, so that only by removing the foot pedal, you can observe the internal state of the foot pedal device through the observation hole on the button assembly mounting plate and perform simple maintenance work. The footrest device of the embodiment of the present application has high maintainability.
第二传动机构的结构如下:The structure of the second transmission mechanism is as follows:
图18为图4所示的第二传动机构的立体图;图19为图18所示的第二传动机构的正视图;图20为图19所示的一角度剖视放大图;图21为图19所示的另一角度剖视放大图。Fig. 18 is a perspective view of the second transmission mechanism shown in Fig. 4; Fig. 19 is a front view of the second transmission mechanism shown in Fig. 18; Fig. 20 is an enlarged cross-sectional view of Fig. 19; Fig. 21 is a view An enlarged view of another angle cross-sectional view shown in 19.
实施中,如图18和图19所示,所述第二传动机构包括:In implementation, as shown in Figures 18 and 19, the second transmission mechanism includes:
U形安装件241; U-shaped mounting piece 241;
两个转动轴242和两个力臂杆243,所述力臂杆243的一端与所述转动轴轴孔固定连接,所述转动轴242连接在所述U形安装件241的两个臂之间,且两个所述转动轴242间隔设置,两个所述力臂杆243保持为相背的同一直线;Two rotation shafts 242 and two force arm rods 243, one end of the force arm rod 243 is fixedly connected to the rotation shaft hole, and the rotation shaft 242 is connected to one of the two arms of the U-shaped mounting member 241 And the two rotation shafts 242 are arranged at intervals, and the two moment arm rods 243 are kept in the same straight line opposite to each other;
其中,所述U形安装件的外槽底与所述双向式棘轮锁止机构的棘轮固定;所述按钮被按下一次时,所述滚轮按压下方的力臂杆使得所述棘轮锁止机构的 棘轮以一个轮齿为单位旋转后被棘爪锁紧。Wherein, the outer groove bottom of the U-shaped mounting member is fixed with the ratchet wheel of the two-way ratchet locking mechanism; when the button is pressed once, the roller presses the lower lever to make the ratchet locking mechanism The ratchet wheel is rotated by a tooth as a unit and then locked by the pawl.
所述U形安装件的槽底与所述双向式棘轮锁止机构的棘轮固定,滚轮按压力臂杆使得第二传动机构旋转时,双向式棘轮锁止机构的棘轮也随之旋转;由于双向式棘轮锁止机构的棘爪是与固定盘连接的,而固定盘是与上箱体固定的,双向式棘轮锁止机构使得棘轮沿顺时针和逆时针方向以一个轮齿为单位旋转后,棘爪锁紧所述棘轮,棘轮旋转一个轮齿所转过的角度是棘轮的相邻两个轮齿之间的预设角度。第二传动机构就把从第一传动机构的滚轮处接受的按钮的一次竖向移动转化成了第二传动机构整体的预设角度旋转。又由于棘轮锁止机构的棘轮和所述齿轮轴是同轴固定的,就会带动齿轮轴的轮齿沿齿条向上和向下滚动。The groove bottom of the U-shaped mounting member is fixed with the ratchet wheel of the two-way ratchet locking mechanism, and when the roller presses the pressure arm to rotate the second transmission mechanism, the ratchet wheel of the two-way ratchet locking mechanism also rotates; The pawl of the type ratchet locking mechanism is connected to the fixed plate, and the fixed plate is fixed to the upper box. The two-way ratchet locking mechanism makes the ratchet wheel rotate in a clockwise and counterclockwise direction in units of one tooth. The pawl locks the ratchet wheel, and the angle through which the ratchet wheel rotates by one tooth is a preset angle between two adjacent teeth of the ratchet wheel. The second transmission mechanism converts a vertical movement of the button received from the roller of the first transmission mechanism into a preset angle rotation of the second transmission mechanism as a whole. Since the ratchet wheel of the ratchet locking mechanism and the gear shaft are coaxially fixed, the gear teeth of the gear shaft will be driven to roll up and down along the rack.
实施中,如图21所示,所述转动轴242的两端分别通过轴承与所述U形安装件241的两个臂可转动连接;In implementation, as shown in FIG. 21, both ends of the rotating shaft 242 are rotatably connected to the two arms of the U-shaped mounting member 241 through bearings;
所述第二传动机构还包括两个扭力弹簧244,所述扭力弹簧244套在所述转动轴的外侧;The second transmission mechanism further includes two torsion springs 244, and the torsion springs 244 are sleeved on the outside of the rotation shaft;
其中,所述扭力弹簧的下扭杆与所述U形安装件的槽底固定,所述扭力弹簧的上扭杆与紧贴在所述力臂杆朝向所述U形安装件的槽底的一侧,以保持两个所述力臂杆保持为相背的同一直线。Wherein, the lower torsion bar of the torsion spring is fixed to the bottom of the groove of the U-shaped mounting member, and the upper torsion bar of the torsion spring is closely attached to the torsion bar of the torsion spring toward the bottom of the groove of the U-shaped mounting member. On one side, to keep the two force arm rods in the same straight line opposite to each other.
扭力弹簧的存在,一方面使得两个力臂杆保持为相背的同一直线,另一方面,在滚轮按压力臂杆时,扭力弹簧和轴承载一部分扭动的作用力,消耗一部分扭动带来的扭矩,使得第二传动机构的耐用性提高。The existence of the torsion spring, on the one hand, keeps the two force arm rods in the same straight line opposite to each other, on the other hand, when the roller presses the pressure arm rod, the torsion spring and the bearing carry a part of the force of the torsion and consume a part of the torsion belt. The coming torque increases the durability of the second transmission mechanism.
实施中,如图21所示,所述扭力弹簧244位于所述力臂杆243之下。In implementation, as shown in FIG. 21, the torsion spring 244 is located under the force arm rod 243.
这样,在滚轮按压力臂杆时,力臂杆向下的力的作用是施加在扭力弹簧之上的,而不是施加在U形安装件之上。在多次使用后,如果扭力弹簧需要更换,更换的元件较小,成本较低,使得维护方便。In this way, when the roller presses the pressure arm, the downward force of the force arm is applied on the torsion spring, not on the U-shaped mounting member. After multiple uses, if the torsion spring needs to be replaced, the replaced components are smaller and the cost is lower, which makes maintenance convenient.
实施中,如图20所示,所述力臂杆包括:In implementation, as shown in FIG. 20, the moment arm rod includes:
杆体243-1,所述杆体的一端设有杆体轴孔,所述杆体轴孔与所述转动轴实现轴孔配合固定连接;A rod body 243-1, one end of the rod body is provided with a rod body shaft hole, and the rod body shaft hole and the rotating shaft realize a coordinated and fixed connection with the shaft hole;
滚筒243-2,所述滚筒243-2通过轴承套接在所述杆体的外周面,使得所述滚筒243-2能相对于所述杆体转动,其中,所述滚筒的中心轴和所述滚轮的中心轴相互垂直;The roller 243-2, the roller 243-2 is sleeved on the outer peripheral surface of the rod body through a bearing, so that the roller 243-2 can rotate relative to the rod body, wherein the central axis of the roller and the roller The central axes of are perpendicular to each other;
所述按钮被按下一次时,所述滚轮按压下方的滚筒使得所述棘轮锁止机构的棘轮以一个轮齿为单位旋转后被棘爪锁紧。When the button is pressed once, the roller presses the lower roller so that the ratchet wheel of the ratchet locking mechanism rotates in a unit of one tooth and then is locked by the pawl.
所述滚轮的中心轴,滚筒的中心轴,转动轴的中心轴的方向是三个相互垂直的方向,三者都是能够旋转的,从而能够将按钮被按下一次这个操作可能产生的力矩进行消耗,进而使得脚踏装置耐用性较高。The directions of the central axis of the roller, the central axis of the drum, and the central axis of the rotation axis are three mutually perpendicular directions, all of which can be rotated, so that the torque that may be generated by the operation of pressing the button once can be carried out. Consumption, which in turn makes the pedal device more durable.
实施中,如图16所示,所述滚轮213的胎面是中间低两端高的形状,使得所述滚轮213的胎面能够横跨在所述滚筒243-2的外周面之上。In implementation, as shown in FIG. 16, the tread of the roller 213 has a shape with a low middle and high ends, so that the tread of the roller 213 can straddle the outer circumferential surface of the drum 243-2.
这样,使得滚轮和滚筒之间的力的传递更加稳定。In this way, the force transmission between the roller and the drum is more stable.
下面对脚踏装置的部件进行进一步说明。The components of the pedal device will be further described below.
本申请实施例的脚踏装置,采用的是机械升降方式,具有结构牢固、功能稳定且升降过程平稳等优点,其中,脚踏装置中使用的轴承均为自密封结构,两边进水也落不到齿轮轴和齿条上,因此脚踏装置对维护要求较低。The pedal device of the embodiment of the present application adopts a mechanical lifting method, which has the advantages of firm structure, stable function, and stable lifting process. Among them, the bearings used in the pedal device are all self-sealing structures, and the water on both sides cannot fall. To the pinion shaft and rack, so the foot pedal device has low maintenance requirements.
但是为防止脚踏装置在使用过程中出现意外的情况,同时为方便日常对脚踏运行维护和检修,在拆卸掉脚踏板之后,通过按钮组件安装板的观察孔就可以便捷的观察脚踏装置内部的状态,也能够进行简单的检修工作。However, in order to prevent accidents during use of the pedal device, and to facilitate daily maintenance and repair of the pedal, after the pedal is removed, the pedal can be easily observed through the observation hole of the button assembly mounting plate. The internal state of the device can also be easily checked and repaired.
同时按钮组件是独立的结构,使按钮组件在不需要整体拆卸脚踏的情况下,就能够单独取出,进行检修。At the same time, the button assembly is an independent structure, so that the button assembly can be taken out separately for maintenance without the need to disassemble the pedal as a whole.
实施中,由于第一传动机构的限位板的存在,使得在按钮从被按压到被松 开后,滚轮和滚筒一起复位,限位板对滚筒进行阻挡,防止滚筒向上的惯性施加到滚轮之上,对滚轮起到保护作用。In implementation, due to the existence of the limit plate of the first transmission mechanism, after the button is pressed and released, the roller and the roller are reset together, and the limit plate blocks the roller to prevent the upward inertia of the roller from being applied to the roller. , It protects the rollers.
具体的,齿条为上箱体的上升和下降提供了稳定的步长。Specifically, the rack provides a stable step length for the ascent and descent of the upper box.
具体的,齿轮轴选择2模17齿的标准直齿。通过大量的计算和验证,确定了齿轮的齿数和模数等参数,保证了整体结构的稳定性和实用性。实践证明,双模齿轮能较好地实现脚踏板的上升和下降。其原因是:模数越小,齿轮啮合面越小,容易发生断齿。当模量较大时,齿数过少时容易脱轨,造成空转时轮无法上升的现象。实践证明,2模17齿的直齿圆柱的齿轮轴能保证合理的单位高度,稳定的上升和下降,以及具有较小的结构。Specifically, the gear shaft selects standard straight teeth with 2 molds and 17 teeth. Through a large number of calculations and verifications, parameters such as the number of teeth and modulus of the gear are determined, which ensures the stability and practicability of the overall structure. Practice has proved that the dual-mode gear can better achieve the up and down of the pedal. The reason is: the smaller the modulus, the smaller the gear meshing surface, which is prone to tooth breakage. When the modulus is large, it is easy to derail when the number of teeth is too small, resulting in the phenomenon that the wheel cannot rise when idling. Practice has proved that the 2-mold 17-tooth spur cylindrical gear shaft can ensure a reasonable unit height, stable rise and fall, and a small structure.
具体的,所述脚踏板与水平面之间的夹角为大于等于15度小于等于20度的任一值。Specifically, the included angle between the foot pedal and the horizontal plane is any value greater than or equal to 15 degrees and less than or equal to 20 degrees.
更进一步的,所述脚踏板与水平面之间的夹角为20度。这样的夹角,符合较多驾驶员的脚踏习惯,符合人机学。Furthermore, the included angle between the foot pedal and the horizontal plane is 20 degrees. Such an included angle conforms to the pedaling habits of many drivers and conforms to ergonomics.
具体的,上升按钮和下降按钮间隔设置在所述脚踏板的右侧,且上下间隔设置,上升按钮位于下方,下降按钮位于上方。Specifically, the up button and the down button are arranged at intervals on the right side of the foot pedal, and are arranged at intervals between up and down, the up button is located at the bottom, and the down button is located at the top.
在未踩踏脚踏按钮的情况下,按钮高于脚踏板正面35mm左右;脚踏按钮距离脚踏板中心间距为206毫米;考虑到驾驶员穿戴安全靴的情况,进行了人机分析,通过人机分析得知,司机在调节脚踏板高度时,为避免同时踩踏2个按钮,踩踏时可倾斜一定角度进行踩踏,倾斜角度约为12度左右;当然同时踩踏2个按钮也不会对脚踏装置造成影响,同时踩踏2个按钮,脚踏板会根据2个按钮受力不同进行升降动作,此时受力大的按钮起主要作用。When the pedal button is not stepped on, the button is about 35mm higher than the front of the pedal; the distance between the pedal button and the center of the pedal is 206mm; considering the driver’s safety boots, a man-machine analysis was carried out. Man-machine analysis shows that when the driver adjusts the height of the pedals, in order to avoid stepping on two buttons at the same time, they can be stepped at a certain angle when stepping, the inclination angle is about 12 degrees; of course, stepping on two buttons at the same time will not do the same. The foot pedal device affects, step on the two buttons at the same time, the foot pedal will move up and down according to the different force of the two buttons. At this time, the button with large force plays the main role.
具体的,齿轮轴,齿条,下箱体导轨采用了45号钢,弹簧使用的是弹簧钢;即脚踏装置中对刚度和强度要求较高的部件采用不锈钢材料。其他需要采用金属材料的部件采用铝合金材料的部件,使得整个脚踏装置的重量较小,实现减重的目的。Specifically, the gear shaft, rack, and lower box guide rail are made of No. 45 steel, and the spring is spring steel; that is, the components that require higher rigidity and strength in the pedal device are made of stainless steel. Other parts that need to be made of metal materials are made of aluminum alloy materials, so that the weight of the entire pedal device is small, and the purpose of weight reduction is achieved.
齿轮轴,齿条的接触强度、疲劳强度及疲劳弯曲强度均需满足使用要求。针对按钮的使用寿命需要达到3万使用的使用寿命。The contact strength, fatigue strength and fatigue bending strength of the gear shaft and rack must meet the requirements of use. The service life of the button needs to reach a service life of 30,000.
具体的,脚踏底座通过螺栓,螺母和弹平垫等紧固件与下箱体固定。Specifically, the pedal base is fixed to the lower box body by fasteners such as bolts, nuts, and elastic flat washers.
实施例三Example three
本申请实施例的轨道列车,具有实施例一所述的脚踏装置。The rail train of the embodiment of the present application has the pedal device described in the first embodiment.
在本申请及其实施例的描述中,需要理解的是,术语“顶”、“底”、“高度”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application and its embodiments, it should be understood that the orientation or positional relationship indicated by the terms "top", "bottom", "height", etc. is based on the orientation or positional relationship shown in the drawings, and is only for It is convenient to describe the application and simplify the description, instead of indicating or implying that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore cannot be understood as a limitation of the application.
在本申请及其实施例中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application and its embodiments, unless otherwise clearly specified and limited, the terms "set", "install", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, they can be fixed. The connection can also be detachable or integrated; it can be mechanical, electrical, or communication; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. Or the interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
在本申请及其实施例中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。In the present application and its embodiments, unless expressly stipulated and defined otherwise, the "on" or "under" of the first feature of the second feature may include direct contact between the first feature and the second feature, or include the first feature. The second feature is not in direct contact but through another feature between them. Moreover, the "above", "above" and "above" of the first feature on the second feature include the first feature directly above and obliquely above the second feature, or it simply means that the first feature is higher in level than the second feature. The “below”, “below” and “below” of the first feature of the second feature include the first feature directly above and diagonally above the second feature, or it simply means that the level of the first feature is smaller than the second feature.
上文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,上文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子 中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The above disclosure provides many different embodiments or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described above. Of course, they are only examples, and are not intended to limit the application. In addition, the present application may repeat reference numbers and/or reference letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not indicate the relationship between the various embodiments and/or settings discussed. In addition, this application provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and/or the use of other materials.
尽管已描述了本申请的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本申请范围的所有变更和修改。Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications to these embodiments once they learn the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the application without departing from the spirit and scope of the application. In this way, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalent technologies, then this application is also intended to include these modifications and variations.

Claims (28)

  1. 一种用于轨道列车脚踏装置的按钮组件,其特征在于,包括:A button assembly for a foot pedal device of a rail train, which is characterized in that it comprises:
    上升按钮和下降按钮,Up button and down button,
    按钮筒安装板,具有两个按钮筒固定孔;Button barrel mounting plate, with two button barrel fixing holes;
    两个按钮筒,所述按钮筒的前端具有安装翻边;其中,所述安装翻边的背侧设置外环形凹槽;Two button barrels, the front end of the button barrel has mounting flanges; wherein the back side of the mounting flanges is provided with an outer annular groove;
    外密封圈,所述外密封圈置于所述外环形凹槽内,且所述安装翻边和所述外密封圈压装在所述按钮筒安装板上进行密封,以实现所述按钮筒和所述按钮筒安装板之间的密封;An outer sealing ring, the outer sealing ring is placed in the outer annular groove, and the mounting flange and the outer sealing ring are press-fitted on the button barrel mounting plate for sealing, so as to realize the button barrel And the seal between the button barrel mounting plate;
    其中,所述上升按钮和所述下降按钮分别从两个所述按钮筒前端的开口安装进入。Wherein, the up button and the down button are installed and entered from the openings at the front ends of the two button barrels respectively.
  2. 根据权利要求1所述的按钮组件,其特征在于,所述外环形凹槽的横截面为U型的外环形凹槽。The button assembly according to claim 1, wherein the cross section of the outer annular groove is a U-shaped outer annular groove.
  3. 根据权利要求2所述的按钮组件,其特征在于,所述按钮筒的内壁设置有内环形凹槽,所述内环形凹槽的槽口朝向所述按钮筒内;The button assembly according to claim 2, wherein the inner wall of the button barrel is provided with an inner annular groove, and the notch of the inner annular groove faces the inside of the button barrel;
    所述按钮组件还包括内密封圈,所述内密封圈置于所述内环形凹槽内,且所述内密封圈与所述按钮紧密接触,以实现所述按钮和所述按钮筒的内壁之间的密封。The button assembly further includes an inner sealing ring, the inner sealing ring is placed in the inner annular groove, and the inner sealing ring is in close contact with the button to realize the button and the inner wall of the button barrel The seal between.
  4. 根据权利要求3所述的按钮组件,其特征在于,所述内环形凹槽具有卡装凸起,所述卡装凸起设置在远离所述按钮筒安装板的一侧槽壁的顶端;The button assembly according to claim 3, wherein the inner annular groove has a clamping protrusion, and the clamping protrusion is arranged at the top end of the groove wall on the side far away from the button barrel mounting plate;
    所述内密封圈的横截面与所述内环形凹槽的形状一致;The cross section of the inner sealing ring is consistent with the shape of the inner annular groove;
    其中,所述卡装凸起用于对所述内密封圈进行阻挡,防止在所述按钮相对于所述按钮筒向下移动时,所述内密封圈下端进入所述按钮和所述密封筒之间的间隙。Wherein, the clamping protrusion is used to block the inner sealing ring to prevent the lower end of the inner sealing ring from entering between the button and the sealing cylinder when the button moves downward relative to the button barrel. The gap between.
  5. 根据权利要求4所述的按钮组件,其特征在于,所述内环形凹槽还具有与所述卡装凸起对角设置的限位凸起,所述内密封圈的横截面与所述内环形 凹槽的形状一致;The button assembly according to claim 4, wherein the inner annular groove further has a limiting protrusion arranged diagonally to the clamping protrusion, and the cross section of the inner sealing ring is the same as that of the inner ring. The shape of the annular groove is consistent;
    其中,所述限位凸起用于对所述内密封圈提供向下的作用力,防止在所述按钮相对于所述按钮筒向上移动时,所述内密封圈上端进入所述按钮和所述密封筒之间的间隙。Wherein, the limiting protrusion is used to provide a downward force on the inner sealing ring to prevent the upper end of the inner sealing ring from entering the button and the button when the button moves upward relative to the button barrel. Seal the gap between the cylinders.
  6. 根据权利要求5所述的按钮组件,其特征在于,所述按钮筒的内壁位于所述内环形凹槽之下的位置还设置有装配凹槽;The button assembly according to claim 5, wherein the inner wall of the button barrel is further provided with an assembly groove at a position below the inner annular groove;
    所述按钮组件包括装配环,所述装配环安装在所述装配凹槽处,且所述装配环的内壁凸出于所述按钮筒的内壁,所述装配环的内壁和所述按钮紧密配合。The button assembly includes an assembling ring, the assembling ring is installed at the assembling groove, and the inner wall of the assembling ring protrudes from the inner wall of the button barrel, and the inner wall of the assembling ring closely fits with the button .
  7. 根据权利要求6所述的按钮组件,其特征在于,所述内密封圈的中心具有中空部,以使所述按钮沿所述按钮筒移动时,所述内密封圈能发生形变以减小与所述按钮之间的摩擦力。The button assembly according to claim 6, wherein the center of the inner sealing ring has a hollow part, so that when the button moves along the button barrel, the inner sealing ring can deform to reduce The friction between the buttons.
  8. 根据权利要求7所述的按钮组件,其特征在于,所述按钮组件还包括:8. The button assembly of claim 7, wherein the button assembly further comprises:
    推动杆,所述按钮筒的底部具有按钮筒通孔,所述按钮的底端穿过所述按钮筒通孔固定所述推动杆,所述推动杆与所述按钮相垂直且两个所述推动杆相对设置;所述推动杆的开放端具有U型安装架,两个所述U型安装架的两个臂与所述按钮筒安装板相垂直;Push rod, the bottom of the button barrel has a button barrel through hole, the bottom end of the button passes through the button barrel through hole to fix the push rod, the push rod is perpendicular to the button and has two The push rods are arranged oppositely; the open end of the push rod has a U-shaped mounting frame, and the two arms of the two U-shaped mounting frames are perpendicular to the button barrel mounting plate;
    滚轮和滚轮安装轴,所述滚轮安装轴固定在所述U型安装架的两个臂之间,所述滚轮通过轴承安装在所述滚轮安装轴上。A roller and a roller mounting shaft, the roller mounting shaft is fixed between the two arms of the U-shaped mounting frame, and the roller is mounted on the roller mounting shaft through a bearing.
  9. 根据权利要求8所述的按钮组件,其特征在于,还包括:The button assembly of claim 8, further comprising:
    两个限位板,两个所述限位板分别间隔固定在所述按钮筒安装板的背面,且位于两个所述滚轮之间;Two limit plates, the two limit plates are respectively fixed at intervals on the back of the button barrel mounting plate and are located between the two rollers;
    在所述按钮未被按下时,所述限位板的底端低于所述滚轮的底端;When the button is not pressed, the bottom end of the limit plate is lower than the bottom end of the roller;
    其中,所述滚轮用于传递所述按钮的直线移动。Wherein, the roller is used to transmit the linear movement of the button.
  10. 一种用于轨道列车的脚踏装置,其特征在于,包括:A foot pedal device for rail trains, which is characterized in that it comprises:
    权利要求1至9任一所述的按钮组件;The button assembly according to any one of claims 1 to 9;
    按钮组件安装板,所述按钮组件安装板具有按钮组件安装孔,所述按钮组件与所述按钮组件安装板固定,且所述按钮和所述按钮筒安装板从所述按钮组件安装孔处露出;A button assembly mounting plate, the button assembly mounting plate has a button assembly mounting hole, the button assembly is fixed to the button assembly mounting plate, and the button and the button barrel mounting plate are exposed from the button assembly mounting hole ;
    脚踏板,具有两个按钮安装孔,所述脚踏板固定在所述按钮组件安装板的正面,且所述上升按钮和所述下降按钮分别从两个所述按钮安装孔凸出。The foot pedal has two button mounting holes, the foot pedal is fixed on the front of the button assembly mounting plate, and the up button and the down button respectively protrude from the two button mounting holes.
  11. 根据权利要求10所述的脚踏装置,其特征在于,还包括:The footrest device according to claim 10, further comprising:
    防尘罩,所述防尘罩的上端具有开口;A dust cover, the upper end of the dust cover has an opening;
    连接在防尘罩之下风琴罩;Connect the organ cover under the dust cover;
    所述脚踏板,所述上升按钮和所述下降按钮从所述防尘罩的开口露出,使得所述脚踏板,所述上升按钮,所述下降按钮,所述防尘罩和所述风琴罩作为脚踏装置的顶部和侧部与外界隔离密封。The foot pedal, the up button and the down button are exposed from the opening of the dust cover, so that the foot pedal, the up button, the down button, the dust cover and the dust cover The organ cover serves as the top and side parts of the pedal device to isolate and seal from the outside.
  12. 根据权利要求11所述的脚踏装置,其特征在于,还包括:The footrest device according to claim 11, further comprising:
    平板型的防漏板,所述防漏板与所述列车的车体固定,所述防漏板用于作为脚踏装置的底部与外界隔离密封。A flat-type leak-proof plate, the leak-proof plate is fixed to the car body of the train, and the leak-proof plate is used as the bottom of the pedal device to isolate and seal from the outside.
  13. 根据权利要求12所述的脚踏装置,其特征在于,还包括:The footrest device according to claim 12, further comprising:
    固定底座;Fixed base
    升降机构,所述升降机构固定在所述固定底座之上,所述脚踏板与所述升降机构连接;所述按钮组件是所述升降机构的一部分;A lifting mechanism, the lifting mechanism is fixed on the fixed base, the foot pedal is connected with the lifting mechanism; the button assembly is a part of the lifting mechanism;
    其中,所述升降机构用于在所述上升按钮被按下一次时带动所述脚踏板上升预设的单位高度,在所述下降按钮被按下一次时带动所述脚踏板下降所述单位高度。Wherein, the lifting mechanism is used to drive the foot pedal to rise by a preset unit height when the rising button is pressed once, and to drive the foot pedal to descend when the down button is pressed once. Unit height.
  14. 根据权利要求13所述的脚踏装置,其特征在于,所述升降机构还包括第一传动机构,第二传动机构和第三传动机构,其中:The footrest device according to claim 13, wherein the lifting mechanism further comprises a first transmission mechanism, a second transmission mechanism and a third transmission mechanism, wherein:
    所述第一传动机构用于将所述按钮被按下一次的直线运动传递至所述第二传动机构,按钮包括所述上升按钮和所述下降按钮;所述第一传动机构包括所述按钮组件和所述按钮组件安装板;The first transmission mechanism is used to transmit the linear motion of the button once pressed to the second transmission mechanism, the button includes the up button and the down button; the first transmission mechanism includes the button Component and the button component mounting plate;
    所述第二传动机构用于承载直线运动且输出为所述第二传动机构的预设角度的旋转运动;The second transmission mechanism is used to carry linear motion and output a rotation motion of a preset angle of the second transmission mechanism;
    所述第三传动机构用于承载预设角度的旋转运动转成单位高度的上升和下降,带动所述脚踏板的上升和下降单位高度。The third transmission mechanism is used to carry the rotation motion of a preset angle into the rise and fall of a unit height, and drive the foot pedal to rise and fall by a unit height.
  15. 根据权利要求14所述的脚踏装置,其特征在于,第三传动机构包括:The footrest device according to claim 14, wherein the third transmission mechanism comprises:
    上侧开口的下箱体,固定在所述固定底座之上,所述下箱体的内箱壁设置有齿条,所述下箱体具有两个相对设置的U型槽且U型槽开口朝上;The lower box body with the upper side opening is fixed on the fixed base, the inner box wall of the lower box body is provided with a rack, the lower box body has two U-shaped grooves arranged oppositely and the U-shaped groove opening Face up
    下侧开口的上箱体,扣合在所述下箱体之外,所述上箱体位于所述U型槽之外的位置分别设置轴安装孔,所述脚踏板相对于所述上箱体固定;The upper box body with the lower side opening is buckled outside the lower box body, the upper box body is located outside the U-shaped groove and is provided with shaft mounting holes respectively, and the foot pedal is opposite to the upper box body. The box is fixed;
    齿轮轴,所述齿轮轴的轴体两端分别经两个所述U型槽穿入两个所述轴安装孔,且所述齿轮轴的轮齿与所述齿条啮合;Gear shaft, both ends of the shaft body of the gear shaft penetrate into the two shaft mounting holes through the two U-shaped grooves, and the gear teeth of the gear shaft mesh with the rack;
    其中,所述齿轮轴用于将预设角度的旋转转换成所述齿轮轴在所述齿条上的单位高度的向上和向下的滚动,带动所述上箱体按照单位高度上升和下降。Wherein, the gear shaft is used to convert the rotation of the preset angle into the upward and downward rolling of the gear shaft on the rack with a unit height, so as to drive the upper box body to rise and fall according to the unit height.
  16. 根据权利要求15所述的脚踏装置,其特征在于,所述第三传动机构还包括固定盘和双向式棘轮锁止机构,所述固定盘具有固定盘轴孔;The pedal device according to claim 15, wherein the third transmission mechanism further comprises a fixed disc and a two-way ratchet locking mechanism, and the fixed disc has a fixed disc shaft hole;
    所述固定盘与所述下箱体的外箱壁固定,所述齿轮轴的轴体的一端穿过所述固定盘轴孔和所述棘轮锁止机构的棘轮同轴固定,所述棘轮锁止机构的棘爪与所述固定盘连接;The fixed disk is fixed to the outer box wall of the lower box body, one end of the shaft body of the gear shaft passes through the fixed disk shaft hole and the ratchet wheel of the ratchet locking mechanism is coaxially fixed, and the ratchet lock The pawl of the stop mechanism is connected with the fixed plate;
    其中,所述棘轮锁止机构的棘轮与所述第二传动机构固定以承载预设角度的旋转运动,所述棘轮锁止机构的棘轮用于沿顺时针和逆时针方向以一个轮齿为单位旋转,所述棘爪用于在所述棘轮旋转一个轮齿后锁紧所述棘轮,以实现预设角度的旋转。Wherein, the ratchet wheel of the ratchet locking mechanism is fixed to the second transmission mechanism to carry a predetermined angle of rotational movement, and the ratchet wheel of the ratchet locking mechanism is used for clockwise and counterclockwise directions with a tooth as a unit Rotation, the pawl is used to lock the ratchet wheel after the ratchet wheel rotates by one tooth, so as to achieve a preset angle of rotation.
  17. 根据权利要求16所述的脚踏装置,其特征在于,所述下箱体的内底板之上设置圆筒,所述圆筒内固定有压缩弹簧;The footrest device according to claim 16, wherein a cylinder is provided on the inner bottom plate of the lower box, and a compression spring is fixed in the cylinder;
    所述下箱体的内顶板设置有圆柱;The inner top plate of the lower box body is provided with a cylinder;
    其中,在所述上箱体和所述下箱体扣合时,所述圆柱伸入到所述圆筒内且 压住所述压缩弹簧为所述上箱体提供向上的支撑力。Wherein, when the upper box body is buckled with the lower box body, the cylinder extends into the cylinder and presses the compression spring to provide an upward supporting force for the upper box body.
  18. 根据权利要求17所述的脚踏装置,其特征在于,所述下箱体的外箱壁设置有下箱体导轨,且所述下箱体导轨的导向方向为竖向方向;The footrest device according to claim 17, wherein the outer box wall of the lower box body is provided with a lower box body guide rail, and the guiding direction of the lower box body guide rail is a vertical direction;
    所述上箱体的内箱壁设置有上箱体导槽;The inner box wall of the upper box body is provided with an upper box body guide groove;
    其中,所述上箱体相对于所述下箱体上升和下降时,所述下箱体导轨与所述上箱体导槽相互配合起到竖向导向的作用。Wherein, when the upper box body rises and falls relative to the lower box body, the lower box body guide rail and the upper box body guide groove cooperate with each other to play a vertical guiding role.
  19. 根据权利要求18所述的脚踏装置,其特征在于,所述下箱体导轨的顶端固定有限位块,所述限位块凸出于所述下箱体导轨;The footrest device according to claim 18, wherein a limit block is fixed at the top end of the lower box guide rail, and the limit block protrudes from the lower box guide rail;
    其中,所述限位块用于阻挡所述上箱体导槽从所述下箱体导轨的顶端脱出,固定有限位块的下箱体导轨位于所述下箱体的长边外箱壁处。Wherein, the limit block is used to prevent the upper box guide groove from coming out of the top of the lower box guide rail, and the lower box guide rail for fixing the limit block is located at the long side outer box wall of the lower box. .
  20. 根据权利要求19所述的脚踏装置,其特征在于,所述下箱体的底板和箱壁具有下箱体减重孔,所述上箱体的顶板和箱壁具有上箱体减重孔。The footrest device according to claim 19, wherein the bottom plate and the box wall of the lower box body have lower box body weight-reducing holes, and the top plate and the box wall of the upper box body have upper box body weight-reducing holes .
  21. 根据权利要求20所述的脚踏装置,其特征在于,还包括多个斜撑结构,各个所述斜撑结构的分别固定在所述上箱体的外顶板和外箱壁处;The footrest device according to claim 20, further comprising a plurality of diagonal bracing structures, each of the diagonal bracing structures is fixed at the outer top plate and the outer box wall of the upper box respectively;
    所述按钮组件安装板的背面与所述斜撑结构固定,使得所述按钮组件安装板相对于所述固定底座保持预设的倾斜角度。The back of the button assembly mounting plate is fixed to the diagonal brace structure, so that the button assembly mounting plate maintains a preset inclination angle with respect to the fixed base.
  22. 根据权利要求21所述的脚踏装置,其特征在于,所述按钮组件安装板开有观察孔,用于在所述按钮组件安装板与所述斜撑结构保持固定的情况下,观察所述脚踏装置的内部。The footrest device according to claim 21, wherein the button assembly mounting plate is provided with an observation hole for observing the The inside of the foot pedal.
  23. 根据权利要求22所述的脚踏装置,其特征在于,所述第二传动机构包括:The footrest device according to claim 22, wherein the second transmission mechanism comprises:
    U形安装件;U-shaped mounting parts;
    两个转动轴和两个力臂杆,所述力臂杆的一端与所述转动轴轴孔固定连接,所述转动轴连接在所述U形安装件的两个臂之间,且两个所述转动轴间隔设置,两个所述力臂杆保持为相背的同一直线;Two rotation shafts and two force arm rods, one end of the force arm rod is fixedly connected to the rotation shaft shaft hole, the rotation shaft is connected between the two arms of the U-shaped mounting member, and the two The rotation shafts are arranged at intervals, and the two moment arm rods are kept in the same straight line opposite to each other;
    其中,所述U形安装件的外槽底与所述双向式棘轮锁止机构的棘轮固定; 两个所述滚轮位于分别位于所述力臂杆的上方;所述按钮被按下一次时,所述滚轮按压下方的力臂杆使得所述棘轮锁止机构的棘轮以一个轮齿为单位旋转后被棘爪锁紧。Wherein, the outer groove bottom of the U-shaped mounting member is fixed to the ratchet wheel of the two-way ratchet locking mechanism; the two rollers are located above the lever arm; when the button is pressed once, The roller presses the lower force arm lever so that the ratchet wheel of the ratchet locking mechanism rotates in units of one tooth and is locked by the pawl.
  24. 根据权利要求23所述的脚踏装置,其特征在于,所述转动轴的两端分别通过轴承与所述U形安装件的两个臂可转动连接;The footrest device according to claim 23, wherein the two ends of the rotating shaft are respectively rotatably connected with the two arms of the U-shaped mounting member through bearings;
    所述第二传动机构还包括两个扭力弹簧,所述扭力弹簧套在所述转动轴的外侧;The second transmission mechanism further includes two torsion springs, and the torsion springs are sleeved on the outside of the rotation shaft;
    其中,所述扭力弹簧的下扭杆与所述U形安装件的槽底固定,所述扭力弹簧的上扭杆与紧贴在所述力臂杆朝向所述U形安装件的槽底的一侧,以保持两个所述力臂杆保持为相背的同一直线。Wherein, the lower torsion bar of the torsion spring is fixed to the bottom of the groove of the U-shaped mounting member, and the upper torsion bar of the torsion spring is closely attached to the torsion bar of the torsion spring toward the bottom of the groove of the U-shaped mounting member. On one side, to keep the two force arm rods in the same straight line opposite to each other.
  25. 根据权利要求24所述的脚踏装置,其特征在于,所述扭力弹簧位于所述力臂杆之下。The footrest device according to claim 24, wherein the torsion spring is located under the force arm rod.
  26. 根据权利要求25所述的脚踏装置,其特征在于,所述力臂杆包括:The footrest device according to claim 25, wherein the force arm lever comprises:
    杆体,所述杆体的一端设有杆体轴孔,所述杆体轴孔与所述转动轴实现轴孔配合固定连接;A rod body, one end of the rod body is provided with a rod body shaft hole, and the rod body shaft hole and the rotating shaft realize the shaft hole matching and fixed connection;
    滚筒,所述滚筒通过轴承套接在所述杆体的外周面,使得所述滚筒能相对于所述杆体转动,其中,所述滚筒的中心轴和所述滚轮的中心轴相互垂直;A roller, the roller is sleeved on the outer peripheral surface of the rod body through a bearing, so that the roller can rotate relative to the rod body, wherein the central axis of the roller and the central axis of the roller are perpendicular to each other;
    所述按钮被按下一次时,所述滚轮按压下方的滚筒使得所述棘轮锁止机构的棘轮以一个轮齿为单位旋转后被棘爪锁紧。When the button is pressed once, the roller presses the lower roller so that the ratchet wheel of the ratchet locking mechanism rotates in a unit of one tooth and then is locked by the pawl.
  27. 根据权利要求26所述的脚踏装置,其特征在于,所述滚轮的胎面是中间低两端高的形状,使得所述滚轮的胎面能够横跨在所述滚筒的外周面之上。The pedal device according to claim 26, wherein the tread of the roller has a shape with a low middle and high ends, so that the tread of the roller can straddle the outer circumferential surface of the roller.
  28. 一种轨道列车,其特征在于,包括权利要10至27任一所述的脚踏装置。A rail train characterized by comprising the pedal device according to any one of claims 10 to 27.
PCT/CN2020/127099 2020-05-13 2020-11-06 Button assembly for pedal apparatus, pedal apparatus, and rail train WO2021227400A1 (en)

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CN202010403614.X 2020-05-13
CN202010403614.XA CN113665598B (en) 2020-05-13 2020-05-13 Button assembly for pedal device, pedal device and rail train

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CN204732314U (en) * 2015-06-19 2015-10-28 河南宝起华东起重机有限公司 A kind of explosion-proof crane explosion-proof control button
CN106864471A (en) * 2016-12-28 2017-06-20 西安沙尔特宝电气有限公司 The lifting drive of floor push
CN207029190U (en) * 2017-07-03 2018-02-23 常州小糸今创交通设备有限公司 Railway locomotive automatic lifting rides mechanism
CN107933584A (en) * 2017-11-14 2018-04-20 中车长春轨道客车股份有限公司 City rail vehicle liftable driver rides
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