WO2021227126A1 - Heating body, and vacuum furnace with multi-region temperature control - Google Patents

Heating body, and vacuum furnace with multi-region temperature control Download PDF

Info

Publication number
WO2021227126A1
WO2021227126A1 PCT/CN2020/092282 CN2020092282W WO2021227126A1 WO 2021227126 A1 WO2021227126 A1 WO 2021227126A1 CN 2020092282 W CN2020092282 W CN 2020092282W WO 2021227126 A1 WO2021227126 A1 WO 2021227126A1
Authority
WO
WIPO (PCT)
Prior art keywords
heating
connecting piece
plate
heating body
corner connecting
Prior art date
Application number
PCT/CN2020/092282
Other languages
French (fr)
Chinese (zh)
Inventor
刘鹏
徐文立
胡芳
李婷
Original Assignee
宁波恒普真空技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁波恒普真空技术有限公司 filed Critical 宁波恒普真空技术有限公司
Publication of WO2021227126A1 publication Critical patent/WO2021227126A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/04Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated adapted for treating the charge in vacuum or special atmosphere
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/06Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/06Details, accessories, or equipment peculiar to furnaces of these types
    • F27B5/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/06Details, accessories, or equipment peculiar to furnaces of these types
    • F27B5/18Arrangement of controlling, monitoring, alarm or like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D11/00Arrangement of elements for electric heating in or on furnaces
    • F27D11/08Heating by electric discharge, e.g. arc discharge
    • F27D11/10Disposition of electrodes

Definitions

  • the invention relates to the field of temperature control, in particular to a heating body and a vacuum furnace with multi-zone temperature control.
  • the uniformity of temperature distribution is a very important indicator for testing the performance of the vacuum sintering furnace.
  • Affecting the uniformity of temperature distribution usually includes the following factors: (1) It is related to design. For example, the size of the furnace body, the larger the volume, the worse the uniformity. The position of the connection interface of the furnace body, such as the large heat loss at the pump port, etc.; or there is a large heat loss from the cooler somewhere, etc. (2) The uniformity of the insulation of the insulation material itself.
  • the uniformity of imported ones is much better than that of domestic ones, and domestic ones are generally not used in furnaces that require higher dimensions like the MIM industry.
  • Heating uniformity The resistance of the heating body itself also varies in uniformity, and the same material of the graphite part may not necessarily have the same resistivity.
  • the influence of airflow in different areas If the hot air flows upward, the temperature of the upper part will generally be higher than the temperature of the lower part.
  • the purpose of the present invention is to provide a heating body and a vacuum furnace with multi-zone temperature control, so as to reduce the difficulty of temperature adjustment of the vacuum furnace and improve the temperature uniformity of the vacuum furnace.
  • a heating body comprising: a first connecting piece, a first heating unit, a first corner connecting piece, a second heating unit, a second corner connecting piece, and a third heating unit , The second connecting piece, the first electrode rod and the second electrode rod;
  • the first heating unit includes a plurality of first heating sheets, the first ends of the plurality of first heating sheets are connected in parallel to the first connecting sheet, and the second ends of the plurality of first heating sheets are connected in parallel To the first corner connecting piece;
  • the second heating unit includes a plurality of second heating plates, the first ends of the plurality of second heating plates are connected in parallel to the first corner connecting plate, and the second ends of the plurality of second heating plates are connected in parallel Connected to the second corner connecting piece;
  • the third heating unit includes a plurality of third heating plates, the first ends of the plurality of third heating plates are connected in parallel to the second corner connecting plate, and the second ends of the plurality of third heating plates are connected in parallel Connected to the second connecting piece;
  • the first electrode rod is fixed on the first connecting piece, and the first electrode rod is used to connect with the first terminal of the single-phase transformer;
  • the second electrode rod is fixed on the second connecting piece, so The second electrode rod is used to connect with the second terminal of the single-phase transformer;
  • the radial cross section of the heating body is U-shaped, and the first connecting piece and the second connecting piece are located in the U-shaped Different sidewalls.
  • the first heating plate is a straight heating plate, a plate heating plate or a frame heating plate.
  • the second heating plate is a straight type heating plate, a plate type heating plate or a frame type heating plate.
  • the third heating plate is a straight heating plate, a plate type heating plate or a frame type heating plate.
  • the first ends of the plurality of first heating plates are connected to the first connecting plate through bolts and nuts, and the second ends of the plurality of first heating plates are connected to the first corner through bolts and nuts.
  • Connecting piece; the first ends of the plurality of second heating pieces are connected to the first corner connecting piece through bolts and nuts, and the second ends of the plurality of second heating pieces are connected to the second corner through bolts and nuts Connecting piece; the first ends of the plurality of third heating pieces are connected to the second corner connecting piece through bolts and nuts, and the second ends of the plurality of third heating pieces are connected to the second connection through bolts and nuts piece;
  • the first electrode rod is fixed on the first connecting piece by a nut; the second electrode rod is fixed on the second connecting piece by a nut.
  • the present invention also provides a multi-zone temperature-controlled vacuum furnace.
  • the multi-zone temperature-controlled vacuum furnace adopts the above-mentioned heating body.
  • the multi-zone temperature-controlled vacuum furnace includes a sealed box, a heating device and a heat insulation cylinder, The heating device is wrapped on the outside of the sealed box, and the heat insulation cylinder is wrapped on the outside of the heating device;
  • the heating device includes a plurality of heating body groups, and the plurality of heating body groups are uniformly distributed outside the sealed box along the axial direction of the sealed box; each heating body group includes a plurality of heating bodies, and a plurality of heating bodies Evenly surround the outside of the sealed box;
  • Each heating body corresponds to a power controller, and the output power of the single-phase transformer corresponding to the heating body is adjusted by the power controller, thereby adjusting the heating temperature of the sealed box area corresponding to the heating body.
  • the number of heating bodies in each heating body group is 2 or 4.
  • the heating device is cylindrical or prismatic;
  • the radial cross-sections of the first corner connecting piece, the second corner connecting piece, the first heating piece, the second heating piece and the third heating piece of the heating body are all arc-shaped;
  • the first corner connecting piece and the second corner connecting piece of the heating body are both located on the side edge of the sealed box; the first heating piece and the second heating Both the sheet and the third heating sheet are located on the side of the sealed box.
  • thermocouples and multiple PID controllers all correspond to multiple heating bodies one-to-one; for the kth heating body , The thermocouple is connected to the PV input end of the PID controller, and is used to transmit the temperature measurement value of the sealed box area corresponding to the kth heating body to the PID controller; The control output terminal is connected to the control input terminal of the power controller, and the output terminal of the power controller is connected to the input terminal of the single-phase transformer corresponding to the k-th heating body, and is used to adjust the power of the single-phase transformer. Output power to adjust the heating temperature of the k-th heating body.
  • the present invention has the advantages that the multi-zone temperature control mode of the vacuum furnace of the present invention compensates for the defect of temperature deviation of the insulation material itself, and reduces the requirements for the insulation material. Moreover, the temperature adjustment method is simple and easy to adjust, and the temperature uniformity can be achieved for larger furnace types; for the furnace of the same volume, the temperature difference in different areas is also greatly reduced. In addition, the heating rate of the vacuum furnace is increased, the heating process time is shortened, and the cost is saved. It also improves the yield rate of the full furnace, reduces the cost, and solves the problem of substandard product size, appearance and density caused by temperature deviation in some areas of the vacuum furnace.
  • Figure 1 is a schematic diagram of the structure of the heating body of the present invention.
  • Figure 2 is a schematic view of the tile of the heating body of the present invention.
  • Figure 3 is a cross-sectional view of the vacuum furnace of the present invention.
  • Figure 4 is a first side view of the heating device in the vacuum furnace of the present invention.
  • Figure 5 is a second side view of the heating device in the vacuum furnace of the present invention.
  • Figure 6 is a schematic circuit diagram of the heating device in the vacuum furnace of the present invention.
  • Figure 7 is a comparison diagram of equivalent circuits of the electrode rods of the heating body at different positions
  • FIG. 8 is a schematic diagram of the heating device of specific embodiment 1 of the present invention.
  • Fig. 9 is a schematic diagram of the heating body in the heating device of the specific embodiment 1 of the present invention.
  • Figure 10 is an expanded view of the heating body in the heating device of the specific embodiment 1 of the present invention.
  • Figure 11 is a schematic diagram of a heating device according to Embodiment 2 of the present invention.
  • Fig. 12 is a schematic diagram of the heating body in the heating device of the specific embodiment 2 of the present invention.
  • Figure 13 is an exploded view of the heating body in the heating device of the specific embodiment 2 of the present invention.
  • Figure 14 is a schematic diagram of a heating device according to Embodiment 3 of the present invention.
  • 15 is a schematic diagram of the heating body in the heating device of the specific embodiment 3 of the present invention.
  • Figure 16 is an expanded view of the heating body in the heating device of the specific embodiment 3 of the present invention.
  • Fig. 17 is a schematic diagram of a heating device according to specific embodiment 4 of the present invention.
  • FIG. 18 is a schematic diagram of the heating body in the heating device of the specific embodiment 4 of the present invention.
  • Figure 19 is an expanded view of the heating body in the heating device of the specific embodiment 4 of the present invention.
  • Figure 20 is a schematic diagram of a heating device according to Embodiment 5 of the present invention.
  • 21 is a schematic diagram of the heating body in the heating device of the specific embodiment 5 of the present invention.
  • Figure 22 is an expanded view of the heating body in the heating device of the specific embodiment 5 of the present invention.
  • Figure 23 is a first schematic diagram of the heating area in the cross section of the heating device of the present invention.
  • Fig. 24 is a second schematic diagram of the heating area in the cross section of the heating device of the present invention.
  • Fig. 1 is a schematic diagram of the structure of the heating body of the present invention.
  • the heating body of the present invention includes the following structures: a first connecting piece 1, a first heating unit, a first corner connecting piece 3, a second heating unit, a second corner connecting piece 5, a third heating unit, and a Two connecting pieces 7, a first electrode rod 8 and a second electrode rod 9;
  • the first heating unit includes a plurality of first heating plates (2-1 and 2-2 in the figure are two first heating plates), and the first ends of the plurality of first heating plates are connected in parallel to the first heating plate.
  • a connecting piece 1 the second ends of a plurality of the first heating pieces are connected to the first corner connecting piece 3 in parallel.
  • the second heating unit includes a plurality of second heating plates (4-1 and 4-2 in the figure are two second heating plates), and the first ends of the plurality of second heating plates are connected in parallel to the first heating plate.
  • a corner connecting piece 3 the second ends of a plurality of second heating fins are connected in parallel to the second corner connecting piece 5;
  • the third heating unit includes a plurality of third heating fins (6-1 and 6-2 in the figure are two third heating fins), and the first ends of the plurality of third heating fins are connected in parallel to the first end Two-corner connecting piece 5, the second ends of a plurality of the third heating pieces are connected in parallel to the second connecting piece 7;
  • the first electrode rod 8 is fixed on the first connecting piece 1, the first electrode rod 8 is used to connect with the first terminal of a single-phase transformer; the second electrode rod 9 is fixed on the first terminal On the second connecting piece 7, the second electrode rod 9 is used to connect with the second terminal of the single-phase transformer.
  • the radial cross section of the heating body is U-shaped, and the first connecting piece 1 and the second connecting piece 7 are not coplanar.
  • the U-shape in the present invention refers to a shape composed of an arc, a semicircle, and a half polygon with a recessed area.
  • the first heating plate, the second heating plate and the third heating plate can all be straight type heating plates, plate type heating plates or frame type heating plates.
  • Straight heating plate refers to the shape of the heating plate.
  • the two ends of the straight bar are the two connecting ends of the heating plate, which are connected with the connecting plate or the corner connecting plate.
  • Plate-shaped heating plate means that the shape of the heating plate is plate-shaped, such as a flat plate shape or an arc-shaped plate.
  • the two parallel straight sides of the plate shape are the two connecting ends of the heating plate.
  • Frame type heating plate refers to the shape of the heating plate is a hollow frame shape. At this time, the two straight sides of the frame shape parallel to each other are the two connecting ends of the heating plate, and the frame edge between the two straight sides can be straight. Type, S type or other shapes.
  • each first heating plate is connected to the first connecting plate 1 through a bolt and nut, and the second end of each first heating plate is connected to the first connecting plate through a bolt and nut.
  • the second corner connecting piece 5; the first ends of the plurality of third heating pieces are connected to the second corner connecting piece 5 by bolts and nuts 11, and the second ends of the plurality of third heating pieces are connected by bolts
  • the nut is connected to the second connecting piece 7.
  • the first electrode rod 8 is fixed on the first connecting piece 1 by a corresponding nut 10; the second electrode rod 9 is fixed on the second connecting piece 7 by a corresponding nut (not shown in the figure) .
  • FIG. 2 is a schematic view of the tile of the heating body of the present invention.
  • the first electrode rod and the second electrode rod in the heating body of the present invention are respectively connected to the two terminals of the transformer, thus forming a single-phase circuit.
  • the current enters from the A1 end and flows through the first electrode rod, the first heating plate 2-1, the first heating plate 2-2, the corner connecting plate 3, the second heating plate 4-1, the second heating plate 4-2,
  • the entire heating body is equivalent to three heating units (the first heating unit, the second heating unit, and the third heating unit) in series.
  • Each heating unit is composed of multiple resistors in parallel.
  • the first heating unit includes two first heating units. Taking the heating plate as an example, the first heating unit is connected in parallel by two resistors, the first heating plate 2-1 and the first heating plate 2-2, or more than two first heating plates are connected in parallel.
  • Each heating body of the present invention corresponds to a heating area, and the corresponding heating temperature of the heating body can be adjusted by adjusting the output power of the transformer corresponding to the heating body.
  • FIG. 3 is a cross-sectional view of the vacuum furnace of the present invention.
  • the vacuum furnace of the present invention includes: a sealed box 31, a heating device 32, an insulating cylinder 33 and a sealed box guide rail 35.
  • the heating device 32 is wrapped on the outside of the sealed box 31, and the heat insulation cylinder 33 is wrapped on the outside of the heating device 32.
  • the vacuum furnace of the present invention also includes a plurality of thermocouples 34 and a plurality of PID controllers.
  • Fig. 4 is a first side view of the heating device in the vacuum furnace of the present invention
  • Fig. 5 is a second side view of the heating device in the vacuum furnace of the present invention.
  • the heating device 32 of the present invention includes a plurality of heating body groups, and the plurality of heating body groups are uniformly distributed outside the sealed box 31 along the axial direction of the sealed box 31.
  • the figure includes 3 A heating body group.
  • Each heating body group includes a plurality of heating bodies as shown in FIG.
  • the first heating body group includes two heating bodies, the two electrode rods of the first heating body are A1 and B1 respectively, and the two electrode rods of the second heating body are A4 and B4 respectively;
  • the second heating body The body group includes two heating bodies, the two electrode rods of the first heating body are A2 and B2 respectively, the two electrode rods of the second heating body are A5 and B5 respectively;
  • the third heating body group includes two heating bodies The two electrode rods of the first heating body are A3 and B3 respectively, and the two electrode rods of the second heating body are A6 and B6 respectively.
  • Each heating body corresponds to a power controller, and the output power of the single-phase transformer corresponding to the heating body is adjusted by the power controller, thereby adjusting the heating temperature of the sealed box area corresponding to the heating body.
  • FIG. 6 is a schematic circuit diagram of the heating device in the vacuum furnace of the present invention.
  • the thermocouple is connected to the PV input end of the PID controller for connecting the kth.
  • the temperature measurement value of the sealed box area corresponding to each heating body is transmitted to the PID controller; the control output terminal of the PID controller is connected with the control input terminal of the power controller, and the output terminal of the power controller is connected with the control input terminal of the power controller.
  • the input end of the single-phase transformer corresponding to the k-th heating body is connected to adjust the output power of the single-phase transformer, thereby adjusting the heating temperature of the k-th heating body.
  • the heating device 31 is cylindrical or prismatic.
  • the radial cross-sections of the first corner connecting piece, the second corner connecting piece, the first heating piece, the second heating piece and the third heating piece of the heating body are all arc-shaped
  • the heating device 31 is prismatic, the first corner connecting piece and the second corner connecting piece of the heating body are both located on the side edge of the sealed box; the first heating piece, the first Both the second heating plate and the third heating plate are located on the side of the sealed box.
  • the first electrode rod and the second electrode rod are located on different side walls of the U-shape, that is, on different sides. Compared with the heating body in which the first electrode rod and the second electrode rod are on the same side, this The invented heating body has great advantages.
  • the heating body with the electrodes on the same side has the following defects:
  • the metal electrode rod connected to the electrode rod is filled with cooling water.
  • the temperature at the electrode rod is relatively low.
  • the heat on the side connected to the electrode rod will quickly transfer to the electrode rod, resulting in the temperature of the water passing side.
  • the heat dissipation is faster, which will cause the temperature of the side connected to the electrode rod and the side not connected to the electrode rod to be different, resulting in a deviation in the size of the products on both sides.
  • the process is extremely complicated and cumbersome.
  • the electrode rods are on both sides, when the heating body dissipates heat, it will conduct to both sides at the same time, so that the temperature on both sides is relatively uniform, and the resistance value of the heating body on both sides only needs to be the same, which is easy to achieve.
  • the heating body structure on both sides of the electrode rods saves materials and saves costs.
  • the resistance value of the single-piece heating plate in the heating body structure on both sides of the electrode rods is larger.
  • the S value of each heating plate of the heating body structure with the electrode rods on both sides is smaller, and S is the heating plate.
  • the cross-sectional area indicates that the heating plate of the heating body structure with the electrode rods on both sides is thinner than the heating plate of the heating body structure with the electrode rods on the same side, that is, it saves more material.
  • Fig. 8 is a schematic diagram of the heating device of specific embodiment 1 of the present invention
  • Fig. 9 is a schematic diagram of a single heating body in the heating device of specific embodiment 1 of the present invention
  • Fig. 10 is a single heating body of the heating device of specific embodiment 1 of the present invention Expanded view.
  • the heating plate of the heating body in this embodiment is a straight bar type.
  • Each of the first heating unit, the second heating unit, and the third heating unit includes 4 straight heating sheets.
  • the heating temperature control of 6 zones can be realized.
  • Fig. 11 is a schematic diagram of the heating device of specific embodiment 2 of the present invention
  • Fig. 12 is a schematic diagram of a single heating body in the heating device of specific embodiment 2 of the present invention
  • Fig. 13 is a single heating body of the heating device of specific embodiment 2 of the present invention Expanded view.
  • the heating plate of the heating body in this embodiment is plate-shaped, and the first heating unit, the second heating unit, and the third heating unit each include two plate-shaped heating plates.
  • the heating temperature control of 6 zones can be realized.
  • FIG. 14 is a schematic diagram of a heating device in specific embodiment 3 of the present invention
  • FIG. 15 is a schematic diagram of a single heating body in the heating device in specific embodiment 3 of the present invention
  • FIG. 16 is a single heating body in the heating device in specific embodiment 3 of the present invention Expanded view.
  • the heating plate of the heating body in this embodiment is frame-shaped, and the first heating unit, the second heating unit, and the third heating unit each include two frame-shaped heating plates.
  • the heating temperature control of 6 zones can be realized.
  • Fig. 17 is a schematic diagram of a heating device in specific embodiment 4 of the present invention
  • Fig. 18 is a schematic diagram of a single heating body in the heating device of specific embodiment 4 of the present invention
  • Fig. 19 is a single heating body in the heating device of specific embodiment 4 of the present invention Expanded view.
  • the heating plate of the heating body is frame-shaped
  • the first heating unit, the second heating unit and the third heating unit each include two frame-shaped heating plates, and each frame-shaped heating plate is formed by a combination of three rectangles.
  • the frame structure In this embodiment, the heating temperature control of 6 zones can be realized. Compared with the frame type in specific embodiment 3, the heating effect of the heating device in this embodiment is more uniform.
  • Fig. 20 is a schematic diagram of a heating device of specific embodiment 5 of the present invention
  • Fig. 21 is a schematic diagram of a single heating body in the heating device of specific embodiment 5 of the present invention
  • Fig. 22 is a single heating body of the heating device of specific embodiment 5 of the present invention Expanded view.
  • the entire heating device in this embodiment is arranged in a cylindrical shape.
  • the heating plate of the heating body in this embodiment is frame-shaped.
  • the electrode rods in this embodiment are located on the same side and include 3 groups of heating body groups in the axial direction of the sealed box, and in the circumferential direction of the sealed box, Each heating body group is surrounded by four heating bodies to wrap the sealed box.
  • the area controlled by each heating body is relatively small, and the entire heating device realizes the heating temperature control of 12 areas.
  • the heating device can also be arranged in other shapes, for example, in a prismatic shape.
  • the structure of the heating device shown in this embodiment is more effective for temperature control and heating for furnaces with larger diameters.
  • Fig. 23 is a first schematic diagram of the heating area in the cross section of the heating device of the present invention.
  • the temperature control area on the cross section of the sealed box can be designed as shown in Figure 23, through the upper left, middle left, lower left, and upper right , Right middle and bottom right six areas to control the temperature, extending into the heating area of 6, 12, 18, 24...6 multiples in the length direction.
  • Fig. 24 is a second schematic diagram of the heating area in the cross section of the heating device of the present invention.
  • the temperature control area on the cross section can be designed into the structure shown in Figure 24, through left 1, left 2, left 3, and left 4. Eight areas on the right 1, right 2, right 3, and right 4 are used to control the temperature, and the heating area is expanded to a multiple of 8, 16, 24, 32...8 in the length direction.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Details (AREA)

Abstract

Disclosed are a heating body and a vacuum furnace with multi-region temperature control. In the heating body, first ends of a plurality of first heating sheets in a first heating unit are connected to a first connecting sheet in parallel, and second ends thereof are connected to a first corner connecting sheet in parallel; first ends of a plurality of second heating sheets in a second heating unit are connected to the first corner connecting sheet in parallel, and second ends thereof are connected to a second corner connecting sheet in parallel; and first ends of a plurality of third heating sheets in a third heating unit are connected to the second corner connecting sheet in parallel, and second ends thereof are connected to a second connecting sheet in parallel. A first electrode bar is fixed to the first connecting sheet, and the first electrode bar is configured to be connected to a first terminal of a single-phase transformer; and a second electrode bar is fixed to the second connecting sheet, and the second electrode bar is configured to be connected to a second terminal of the single-phase transformer. A radial cross section of the heating body is U-shaped, and the first connecting sheet and the second connecting sheet are not coplanar. The present invention can reduce the difficulty of regulating the temperature of a vacuum furnace and improve the temperature uniformity of the vacuum furnace.

Description

一种加热体及多区域控温的真空炉Heating body and multi-zone temperature control vacuum furnace
本申请要求于2020年05月09日提交中国专利局、申请号为202010385636.8、发明名称为“一种加热体及多区域控温的真空炉”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 202010385636.8, and the invention title is "a heating body and a vacuum furnace with multi-zone temperature control" on May 9, 2020, the entire content of which is incorporated by reference Incorporated in this application.
技术领域Technical field
本发明涉及温度控制领域,特别是涉及一种加热体及多区域控温的真空炉。The invention relates to the field of temperature control, in particular to a heating body and a vacuum furnace with multi-zone temperature control.
背景技术Background technique
温度分布均匀性是检测真空烧结炉性能的一项非常重要的指标,炉内以及前、中、后、上、下等各区温度偏差越小,处理物烧结后的尺寸和性能控制越好,出炉良率越高,生产成本越低。影响温度分布均匀性通常包括以下几种因素:(1)和设计有关。比如炉体体积的大小,体积越大,均匀性越不好。炉体上联接口位置,比如泵口处热散失较大等;或者某处有冷却器热散失较大等。(2)保温材自身保温的均匀性的出入。进口的比国产的均匀性要好很多,国产的一般不用在像MIM产业尺寸要求较高的生产的炉型上。(3)加热均匀性。加热体本身电阻也有均匀性的出入,石墨件相同材质不一定电阻率相同。(4)不同区域的气流影响。如热气流往上,一般上部温度会比下部温度高。The uniformity of temperature distribution is a very important indicator for testing the performance of the vacuum sintering furnace. The smaller the temperature deviation in the furnace and the front, middle, rear, upper and lower areas of the furnace, the better the size and performance control of the processed material after sintering. The higher the yield, the lower the production cost. Affecting the uniformity of temperature distribution usually includes the following factors: (1) It is related to design. For example, the size of the furnace body, the larger the volume, the worse the uniformity. The position of the connection interface of the furnace body, such as the large heat loss at the pump port, etc.; or there is a large heat loss from the cooler somewhere, etc. (2) The uniformity of the insulation of the insulation material itself. The uniformity of imported ones is much better than that of domestic ones, and domestic ones are generally not used in furnaces that require higher dimensions like the MIM industry. (3) Heating uniformity. The resistance of the heating body itself also varies in uniformity, and the same material of the graphite part may not necessarily have the same resistivity. (4) The influence of airflow in different areas. If the hot air flows upward, the temperature of the upper part will generally be higher than the temperature of the lower part.
现有技术中的真空炉较多的为1区加热,当前后或上下温度相差较大时,通过调节加热体的尺寸来调整电阻值,然后通过进口的保温材料进行保温,以减小真空炉的各区温度的差值。因此,现有的真空炉的控温方式温度不易调节,尤其对于炉型较大、加压气氛对流等温度难控制偏差较大的场合中,温度更难以调节,导致真空炉的温度均匀性差。Most of the vacuum furnaces in the prior art are zone 1 heating. When there is a large difference between the front and back or the upper and lower temperatures, the resistance value is adjusted by adjusting the size of the heating body, and then the imported heat preservation material is used for heat preservation to reduce the vacuum furnace The temperature difference of each zone. Therefore, it is not easy to adjust the temperature of the existing vacuum furnace temperature control method, especially for the occasions where the temperature is difficult to control and the deviation is large such as the large furnace type and the convection of the pressurized atmosphere, the temperature is more difficult to adjust, resulting in poor temperature uniformity of the vacuum furnace.
发明内容Summary of the invention
本发明的目的是提供一种加热体及多区域控温的真空炉,以降低真空炉的温度调节难度,提高真空炉的温度均匀性。The purpose of the present invention is to provide a heating body and a vacuum furnace with multi-zone temperature control, so as to reduce the difficulty of temperature adjustment of the vacuum furnace and improve the temperature uniformity of the vacuum furnace.
为达到上述目的,本发明的技术方案为:一种加热体,包括:第一连 接片、第一加热单元、第一角连接片、第二加热单元、第二角连接片、第三加热单元、第二连接片、第一电极棒和第二电极棒;To achieve the above objective, the technical solution of the present invention is: a heating body, comprising: a first connecting piece, a first heating unit, a first corner connecting piece, a second heating unit, a second corner connecting piece, and a third heating unit , The second connecting piece, the first electrode rod and the second electrode rod;
所述第一加热单元包括多个第一加热片,多个所述第一加热片的第一端并联连接至所述第一连接片,多个所述第一加热片的第二端并联连接至所述第一角连接片;The first heating unit includes a plurality of first heating sheets, the first ends of the plurality of first heating sheets are connected in parallel to the first connecting sheet, and the second ends of the plurality of first heating sheets are connected in parallel To the first corner connecting piece;
所述第二加热单元包括多个第二加热片,多个所述第二加热片的第一端并联连接至所述第一角连接片,多个所述第二加热片的第二端并联连接至所述第二角连接片;The second heating unit includes a plurality of second heating plates, the first ends of the plurality of second heating plates are connected in parallel to the first corner connecting plate, and the second ends of the plurality of second heating plates are connected in parallel Connected to the second corner connecting piece;
所述第三加热单元包括多个第三加热片,多个所述第三加热片的第一端并联连接至所述第二角连接片,多个所述第三加热片的第二端并联连接至所述第二连接片;The third heating unit includes a plurality of third heating plates, the first ends of the plurality of third heating plates are connected in parallel to the second corner connecting plate, and the second ends of the plurality of third heating plates are connected in parallel Connected to the second connecting piece;
所述第一电极棒固定于所述第一连接片上,所述第一电极棒用于与单相变压器的第一接线端连接;所述第二电极棒固定于所述第二连接片上,所述第二电极棒用于与所述单相变压器的第二接线端连接;所述加热体的径向截面为U型,所述第一连接片与所述第二连接片位于所述U型的不同侧壁。The first electrode rod is fixed on the first connecting piece, and the first electrode rod is used to connect with the first terminal of the single-phase transformer; the second electrode rod is fixed on the second connecting piece, so The second electrode rod is used to connect with the second terminal of the single-phase transformer; the radial cross section of the heating body is U-shaped, and the first connecting piece and the second connecting piece are located in the U-shaped Different sidewalls.
可选的,所述第一加热片为直条型加热片、板型加热片或框型加热片。Optionally, the first heating plate is a straight heating plate, a plate heating plate or a frame heating plate.
可选的,所述第二加热片为直条型加热片、板型加热片或框型加热片。Optionally, the second heating plate is a straight type heating plate, a plate type heating plate or a frame type heating plate.
可选的,所述第三加热片为直条型加热片、板型加热片或框型加热片。Optionally, the third heating plate is a straight heating plate, a plate type heating plate or a frame type heating plate.
可选的,多个所述第一加热片的第一端通过螺栓螺母连接至所述第一连接片,多个所述第一加热片的第二端通过螺栓螺母连接至所述第一角连接片;多个所述第二加热片的第一端通过螺栓螺母连接至所述第一角连接片,多个所述第二加热片的第二端通过螺栓螺母连接至所述第二角连接片;多个所述第三加热片的第一端通过螺栓螺母连接至所述第二角连接片,多个所述第三加热片的第二端通过螺栓螺母连接至所述第二连接片;Optionally, the first ends of the plurality of first heating plates are connected to the first connecting plate through bolts and nuts, and the second ends of the plurality of first heating plates are connected to the first corner through bolts and nuts. Connecting piece; the first ends of the plurality of second heating pieces are connected to the first corner connecting piece through bolts and nuts, and the second ends of the plurality of second heating pieces are connected to the second corner through bolts and nuts Connecting piece; the first ends of the plurality of third heating pieces are connected to the second corner connecting piece through bolts and nuts, and the second ends of the plurality of third heating pieces are connected to the second connection through bolts and nuts piece;
所述第一电极棒通过螺母固定于所述第一连接片上;所述第二电极棒通过螺母固定于所述第二连接片上。The first electrode rod is fixed on the first connecting piece by a nut; the second electrode rod is fixed on the second connecting piece by a nut.
本发明还提供一种多区域控温的真空炉,所述多区域控温的真空炉采 用上述的加热体,所述多区域控温的真空炉包括:密封箱、加热装置和隔热筒,所述加热装置包覆于所述密封箱外侧,所述隔热筒包覆于所述加热装置外侧;The present invention also provides a multi-zone temperature-controlled vacuum furnace. The multi-zone temperature-controlled vacuum furnace adopts the above-mentioned heating body. The multi-zone temperature-controlled vacuum furnace includes a sealed box, a heating device and a heat insulation cylinder, The heating device is wrapped on the outside of the sealed box, and the heat insulation cylinder is wrapped on the outside of the heating device;
所述加热装置包括多个加热体组,多个所述加热体组沿着所述密封箱轴向均匀分布在所述密封箱外部;每个加热体组包括多个加热体,多个加热体均匀环绕在所述密封箱的外侧;The heating device includes a plurality of heating body groups, and the plurality of heating body groups are uniformly distributed outside the sealed box along the axial direction of the sealed box; each heating body group includes a plurality of heating bodies, and a plurality of heating bodies Evenly surround the outside of the sealed box;
每个所述加热体分别对应一个功率控制器,通过所述功率控制器调节所述加热体对应的单相变压器的输出功率,进而调节所述加热体对应的密封箱区域的加热温度。Each heating body corresponds to a power controller, and the output power of the single-phase transformer corresponding to the heating body is adjusted by the power controller, thereby adjusting the heating temperature of the sealed box area corresponding to the heating body.
可选的,每个加热体组中加热体的个数为2或4。Optionally, the number of heating bodies in each heating body group is 2 or 4.
可选的,所述加热装置为圆柱形或棱柱形;Optionally, the heating device is cylindrical or prismatic;
当所述加热装置为圆柱形时,所述加热体的第一角连接片、第二角连接片、第一加热片、第二加热片和第三加热片的径向截面均为弧形;When the heating device is cylindrical, the radial cross-sections of the first corner connecting piece, the second corner connecting piece, the first heating piece, the second heating piece and the third heating piece of the heating body are all arc-shaped;
当所述加热装置为棱柱形时,所述加热体的第一角连接片和所述第二角连接片均位于所述密封箱的侧棱;所述第一加热片、所述第二加热片和所述第三加热片均位于所述密封箱的侧面。When the heating device is prismatic, the first corner connecting piece and the second corner connecting piece of the heating body are both located on the side edge of the sealed box; the first heating piece and the second heating Both the sheet and the third heating sheet are located on the side of the sealed box.
可选的,还包括:多个热电偶和多个PID控制器;多个热电偶、多个PID控制器和多个功率控制器均与多个加热体一一对应;对于第k个加热体,所述热电偶与所述PID控制器的PV输入端连接,用于将所述第k个加热体对应的密封箱区域的温度测量值传输至所述PID控制器;所述PID控制器的控制输出端与所述功率控制器的控制输入端连接,所述功率控制器的输出端与所述第k个加热体对应的单相变压器的输入端连接,用于调节所述单相变压器的输出功率,进而调节所述第k个加热体加热的温度。Optionally, it also includes: multiple thermocouples and multiple PID controllers; multiple thermocouples, multiple PID controllers, and multiple power controllers all correspond to multiple heating bodies one-to-one; for the kth heating body , The thermocouple is connected to the PV input end of the PID controller, and is used to transmit the temperature measurement value of the sealed box area corresponding to the kth heating body to the PID controller; The control output terminal is connected to the control input terminal of the power controller, and the output terminal of the power controller is connected to the input terminal of the single-phase transformer corresponding to the k-th heating body, and is used to adjust the power of the single-phase transformer. Output power to adjust the heating temperature of the k-th heating body.
本发明与现有技术相比的优点在于:本发明真空炉的多区域控温方式,弥补了保温材自身温度偏差的缺陷,降低了保温材的要求。而且温度调整方式简单,容易调节,对于体积较大的炉型都可以实现温度的均匀性;对于同样体积的炉子,不同区域的温度差值也大幅度缩小。此外,提高了真空炉的升温速率,缩短加热工艺时间,节省成本。还提高了满炉良率, 降低了成本,解决了之前真空炉部分区域因温度偏差造成的产品尺寸、外观和密度不达标的问题。Compared with the prior art, the present invention has the advantages that the multi-zone temperature control mode of the vacuum furnace of the present invention compensates for the defect of temperature deviation of the insulation material itself, and reduces the requirements for the insulation material. Moreover, the temperature adjustment method is simple and easy to adjust, and the temperature uniformity can be achieved for larger furnace types; for the furnace of the same volume, the temperature difference in different areas is also greatly reduced. In addition, the heating rate of the vacuum furnace is increased, the heating process time is shortened, and the cost is saved. It also improves the yield rate of the full furnace, reduces the cost, and solves the problem of substandard product size, appearance and density caused by temperature deviation in some areas of the vacuum furnace.
说明书附图Attached drawings
下面结合附图对本发明作进一步说明:The present invention will be further explained below in conjunction with the drawings:
图1为本发明加热体的结构示意图;Figure 1 is a schematic diagram of the structure of the heating body of the present invention;
图2为本发明加热体的平铺示意图;Figure 2 is a schematic view of the tile of the heating body of the present invention;
图3为本发明真空炉的截面图;Figure 3 is a cross-sectional view of the vacuum furnace of the present invention;
图4为本发明真空炉中加热装置的第一侧视图;Figure 4 is a first side view of the heating device in the vacuum furnace of the present invention;
图5为本发明真空炉中加热装置的第二侧视图;Figure 5 is a second side view of the heating device in the vacuum furnace of the present invention;
图6为本发明真空炉中加热装置的电路示意图;Figure 6 is a schematic circuit diagram of the heating device in the vacuum furnace of the present invention;
图7为加热体的电极棒在不同位置的等效电路对比图;Figure 7 is a comparison diagram of equivalent circuits of the electrode rods of the heating body at different positions;
图8为本发明具体实施例1的加热装置的示意图;FIG. 8 is a schematic diagram of the heating device of specific embodiment 1 of the present invention;
图9为本发明具体实施例1的加热装置中加热体的示意图;Fig. 9 is a schematic diagram of the heating body in the heating device of the specific embodiment 1 of the present invention;
图10为本发明具体实施例1的加热装置中加热体的展开图;Figure 10 is an expanded view of the heating body in the heating device of the specific embodiment 1 of the present invention;
图11为本发明具体实施例2的加热装置的示意图;Figure 11 is a schematic diagram of a heating device according to Embodiment 2 of the present invention;
图12为本发明具体实施例2的加热装置中加热体的示意图;Fig. 12 is a schematic diagram of the heating body in the heating device of the specific embodiment 2 of the present invention;
图13为本发明具体实施例2的加热装置中加热体的展开图;Figure 13 is an exploded view of the heating body in the heating device of the specific embodiment 2 of the present invention;
图14为本发明具体实施例3的加热装置的示意图;Figure 14 is a schematic diagram of a heating device according to Embodiment 3 of the present invention;
图15为本发明具体实施例3的加热装置中加热体的示意图;15 is a schematic diagram of the heating body in the heating device of the specific embodiment 3 of the present invention;
图16为本发明具体实施例3的加热装置中加热体的展开图;Figure 16 is an expanded view of the heating body in the heating device of the specific embodiment 3 of the present invention;
图17为本发明具体实施例4的加热装置的示意图;Fig. 17 is a schematic diagram of a heating device according to specific embodiment 4 of the present invention;
图18为本发明具体实施例4的加热装置中加热体的示意图;18 is a schematic diagram of the heating body in the heating device of the specific embodiment 4 of the present invention;
图19为本发明具体实施例4的加热装置中加热体的展开图;Figure 19 is an expanded view of the heating body in the heating device of the specific embodiment 4 of the present invention;
图20为本发明具体实施例5的加热装置的示意图;Figure 20 is a schematic diagram of a heating device according to Embodiment 5 of the present invention;
图21为本发明具体实施例5的加热装置中加热体的示意图;21 is a schematic diagram of the heating body in the heating device of the specific embodiment 5 of the present invention;
图22为本发明具体实施例5的加热装置中加热体的展开图;Figure 22 is an expanded view of the heating body in the heating device of the specific embodiment 5 of the present invention;
图23为本发明加热装置横截面处加热区域的第一示意图;Figure 23 is a first schematic diagram of the heating area in the cross section of the heating device of the present invention;
图24为本发明加热装置横截面处加热区域的第二示意图。Fig. 24 is a second schematic diagram of the heating area in the cross section of the heating device of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明加热体的结构示意图。如图1所示,本发明加热体包括以下结构:第一连接片1、第一加热单元、第一角连接片3、第二加热单元、第二角连接片5、第三加热单元、第二连接片7、第一电极棒8和第二电极棒9;Fig. 1 is a schematic diagram of the structure of the heating body of the present invention. As shown in Figure 1, the heating body of the present invention includes the following structures: a first connecting piece 1, a first heating unit, a first corner connecting piece 3, a second heating unit, a second corner connecting piece 5, a third heating unit, and a Two connecting pieces 7, a first electrode rod 8 and a second electrode rod 9;
所述第一加热单元包括多个第一加热片(图中2-1和2-2为两个第一加热片),多个所述第一加热片的第一端并联连接至所述第一连接片1,多个所述第一加热片的第二端并联连接至所述第一角连接片3。The first heating unit includes a plurality of first heating plates (2-1 and 2-2 in the figure are two first heating plates), and the first ends of the plurality of first heating plates are connected in parallel to the first heating plate. A connecting piece 1, the second ends of a plurality of the first heating pieces are connected to the first corner connecting piece 3 in parallel.
所述第二加热单元包括多个第二加热片(图中4-1和4-2为两个第二加热片),多个所述第二加热片的第一端并联连接至所述第一角连接片3,多个所述第二加热片的第二端并联连接至所述第二角连接片5;The second heating unit includes a plurality of second heating plates (4-1 and 4-2 in the figure are two second heating plates), and the first ends of the plurality of second heating plates are connected in parallel to the first heating plate. A corner connecting piece 3, the second ends of a plurality of second heating fins are connected in parallel to the second corner connecting piece 5;
所述第三加热单元包括多个第三加热片(图中6-1和6-2为两个第三加热片),多个所述第三加热片的第一端并联连接至所述第二角连接片5,多个所述第三加热片的第二端并联连接至所述第二连接片7;The third heating unit includes a plurality of third heating fins (6-1 and 6-2 in the figure are two third heating fins), and the first ends of the plurality of third heating fins are connected in parallel to the first end Two-corner connecting piece 5, the second ends of a plurality of the third heating pieces are connected in parallel to the second connecting piece 7;
所述第一电极棒8固定于所述第一连接片1上,所述第一电极棒8用于与单相变压器的第一接线端连接;所述第二电极棒9固定于所述第二连接片7上,所述第二电极棒9用于与所述单相变压器的第二接线端连接。所述加热体的径向截面为U型,所述第一连接片1与所述第二连接片7不共面。本发明的U型是指弧形、半圆形、半个多边形组成的图形等具有凹陷区域的形状。The first electrode rod 8 is fixed on the first connecting piece 1, the first electrode rod 8 is used to connect with the first terminal of a single-phase transformer; the second electrode rod 9 is fixed on the first terminal On the second connecting piece 7, the second electrode rod 9 is used to connect with the second terminal of the single-phase transformer. The radial cross section of the heating body is U-shaped, and the first connecting piece 1 and the second connecting piece 7 are not coplanar. The U-shape in the present invention refers to a shape composed of an arc, a semicircle, and a half polygon with a recessed area.
本发明中第一加热片、第二加热片和第三加热片均可以为直条型加热片、板型加热片或框型加热片。直条型加热片是指加热片为直条的形状,此时直条的两端为加热片的两个连接端,与连接片或角连接片连接。板型 加热片是指加热片的形状为板状,例如平板形状或者弧形的板状,此时板状的相互平行的两个直边为加热片的两个连接端。框型加热片是指加热片的形状为中空的框形,此时框形的相互平行的两个直边为加热片的两个连接端,两个直边之间的框边可以为直条型、S型或其他形状。In the present invention, the first heating plate, the second heating plate and the third heating plate can all be straight type heating plates, plate type heating plates or frame type heating plates. Straight heating plate refers to the shape of the heating plate. At this time, the two ends of the straight bar are the two connecting ends of the heating plate, which are connected with the connecting plate or the corner connecting plate. Plate-shaped heating plate means that the shape of the heating plate is plate-shaped, such as a flat plate shape or an arc-shaped plate. At this time, the two parallel straight sides of the plate shape are the two connecting ends of the heating plate. Frame type heating plate refers to the shape of the heating plate is a hollow frame shape. At this time, the two straight sides of the frame shape parallel to each other are the two connecting ends of the heating plate, and the frame edge between the two straight sides can be straight. Type, S type or other shapes.
本发明的上述加热体中,每个第一加热片的第一端通过螺栓螺母连接至所述第一连接片1,每个所述第一加热片的第二端通过螺栓螺母连接至所述第一角连接片3;每个所述第二加热片的第一端通过螺栓螺母连接至所述第一角连接片3,多个所述第二加热片的第二端通过螺栓螺母连接至所述第二角连接片5;多个所述第三加热片的第一端通过螺栓螺母11连接至所述第二角连接片5,多个所述第三加热片的第二端通过螺栓螺母连接至所述第二连接片7。所述第一电极棒8通过对应的螺母10固定于所述第一连接片1上;所述第二电极棒9通过对应的螺母(图中未标示)固定于所述第二连接片7上。In the above heating body of the present invention, the first end of each first heating plate is connected to the first connecting plate 1 through a bolt and nut, and the second end of each first heating plate is connected to the first connecting plate through a bolt and nut. The first corner connecting piece 3; the first end of each second heating piece is connected to the first corner connecting piece 3 through a bolt and nut, and the second ends of a plurality of second heating pieces are connected to the first corner connecting piece 3 through a bolt and nut The second corner connecting piece 5; the first ends of the plurality of third heating pieces are connected to the second corner connecting piece 5 by bolts and nuts 11, and the second ends of the plurality of third heating pieces are connected by bolts The nut is connected to the second connecting piece 7. The first electrode rod 8 is fixed on the first connecting piece 1 by a corresponding nut 10; the second electrode rod 9 is fixed on the second connecting piece 7 by a corresponding nut (not shown in the figure) .
图2为本发明加热体的平铺示意图。如图2所示,本发明的加热体中第一电极棒和第二电极棒分别与变压器的两个接线端连通,这样就构成一个单相回路。电流从A1端进入,流过第一电极棒、第一加热片2-1、第一加热片2-2、角连接片3、第二加热片4-1、第二加热片4-2、角连接片5、第三加热片6-1、第三加热片6-2、第二电极棒9,再回到B1端。整个加热体相当于三个加热单元(第一加热单元、第二加热单元和第三加热单元)之间串联,每个加热单元由多个电阻并联组成,以第一加热单元包括两个第一加热片为例,第一加热单元由第一加热片2-1和第一加热片2-2两个电阻并联,也可以由两个以上的第一加热片并联。Figure 2 is a schematic view of the tile of the heating body of the present invention. As shown in Figure 2, the first electrode rod and the second electrode rod in the heating body of the present invention are respectively connected to the two terminals of the transformer, thus forming a single-phase circuit. The current enters from the A1 end and flows through the first electrode rod, the first heating plate 2-1, the first heating plate 2-2, the corner connecting plate 3, the second heating plate 4-1, the second heating plate 4-2, The corner connecting piece 5, the third heating piece 6-1, the third heating piece 6-2, and the second electrode rod 9, return to the B1 end. The entire heating body is equivalent to three heating units (the first heating unit, the second heating unit, and the third heating unit) in series. Each heating unit is composed of multiple resistors in parallel. The first heating unit includes two first heating units. Taking the heating plate as an example, the first heating unit is connected in parallel by two resistors, the first heating plate 2-1 and the first heating plate 2-2, or more than two first heating plates are connected in parallel.
本发明的每个加热体对应一个加热区域,通过对加热体对应的变压器的输出功率进行调节,进而可以调节加热体对应的加热温度。Each heating body of the present invention corresponds to a heating area, and the corresponding heating temperature of the heating body can be adjusted by adjusting the output power of the transformer corresponding to the heating body.
基于上述加热体,本发明还提供一种多区域控温的真空炉,图3为本发明真空炉的截面图。如图3所示,本发明的真空炉包括:密封箱31、加热装置32、隔热筒33和密封箱导轨35。所述加热装置32包覆于所述密封箱31外侧,所述隔热筒33包覆于所述加热装置32外侧。本发明的真空炉还包括:多个热电偶34和多个PID控制器。Based on the above heating body, the present invention also provides a multi-zone temperature-controlled vacuum furnace. FIG. 3 is a cross-sectional view of the vacuum furnace of the present invention. As shown in FIG. 3, the vacuum furnace of the present invention includes: a sealed box 31, a heating device 32, an insulating cylinder 33 and a sealed box guide rail 35. The heating device 32 is wrapped on the outside of the sealed box 31, and the heat insulation cylinder 33 is wrapped on the outside of the heating device 32. The vacuum furnace of the present invention also includes a plurality of thermocouples 34 and a plurality of PID controllers.
图4为本发明真空炉中加热装置的第一侧视图,图5为本发明真空炉 中加热装置的第二侧视图。结合图4和图5所示,本发明的加热装置32包括多个加热体组,多个加热体组沿着所述密封箱31轴向均匀分布在所述密封箱31外部,图中包括3个加热体组。每个加热体组包括多个图1所示的加热体,多个加热体均匀环绕在所述密封箱31的外侧,形成对密封箱31圆周方向的包覆。图中第一个加热体组包括两个加热体,第一个加热体的两个电极棒分别为A1和B1,第二个加热体的两个电极棒分别为A4和B4;第二个加热体组包括两个加热体,第一个加热体的两个电极棒分别为A2和B2,第二个加热体的两个电极棒分别为A5和B5;第三个加热体组包括两个加热体,第一个加热体的两个电极棒分别为A3和B3,第二个加热体的两个电极棒分别为A6和B6。每个所述加热体分别对应一个功率控制器,通过所述功率控制器调节所述加热体对应的单相变压器的输出功率,进而调节所述加热体对应的密封箱区域的加热温度。Fig. 4 is a first side view of the heating device in the vacuum furnace of the present invention, and Fig. 5 is a second side view of the heating device in the vacuum furnace of the present invention. As shown in FIG. 4 and FIG. 5, the heating device 32 of the present invention includes a plurality of heating body groups, and the plurality of heating body groups are uniformly distributed outside the sealed box 31 along the axial direction of the sealed box 31. The figure includes 3 A heating body group. Each heating body group includes a plurality of heating bodies as shown in FIG. In the figure, the first heating body group includes two heating bodies, the two electrode rods of the first heating body are A1 and B1 respectively, and the two electrode rods of the second heating body are A4 and B4 respectively; the second heating body The body group includes two heating bodies, the two electrode rods of the first heating body are A2 and B2 respectively, the two electrode rods of the second heating body are A5 and B5 respectively; the third heating body group includes two heating bodies The two electrode rods of the first heating body are A3 and B3 respectively, and the two electrode rods of the second heating body are A6 and B6 respectively. Each heating body corresponds to a power controller, and the output power of the single-phase transformer corresponding to the heating body is adjusted by the power controller, thereby adjusting the heating temperature of the sealed box area corresponding to the heating body.
本发明的真空炉中多个热电偶、多个PID控制器和多个功率控制器均与多个加热体一一对应。图6为本发明真空炉中加热装置的电路示意图,如图6所示,对于第k个加热体,所述热电偶与所述PID控制器的PV输入端连接,用于将所述第k个加热体对应的密封箱区域的温度测量值传输至所述PID控制器;所述PID控制器的控制输出端与所述功率控制器的控制输入端连接,所述功率控制器的输出端与所述第k个加热体对应的单相变压器的输入端连接,用于调节所述单相变压器的输出功率,进而调节所述第k个加热体加热的温度。In the vacuum furnace of the present invention, multiple thermocouples, multiple PID controllers, and multiple power controllers are in one-to-one correspondence with multiple heating bodies. Figure 6 is a schematic circuit diagram of the heating device in the vacuum furnace of the present invention. As shown in Figure 6, for the kth heating body, the thermocouple is connected to the PV input end of the PID controller for connecting the kth The temperature measurement value of the sealed box area corresponding to each heating body is transmitted to the PID controller; the control output terminal of the PID controller is connected with the control input terminal of the power controller, and the output terminal of the power controller is connected with the control input terminal of the power controller. The input end of the single-phase transformer corresponding to the k-th heating body is connected to adjust the output power of the single-phase transformer, thereby adjusting the heating temperature of the k-th heating body.
本发明中加热装置31为圆柱形或棱柱形。当所述加热装置31为圆柱形时,所述加热体的第一角连接片、第二角连接片、第一加热片、第二加热片和第三加热片的径向截面均为弧形;当所述加热装置31为棱柱形时,所述加热体的第一角连接片和所述第二角连接片均位于所述密封箱的侧棱;所述第一加热片、所述第二加热片和所述第三加热片均位于所述密封箱的侧面。In the present invention, the heating device 31 is cylindrical or prismatic. When the heating device 31 is cylindrical, the radial cross-sections of the first corner connecting piece, the second corner connecting piece, the first heating piece, the second heating piece and the third heating piece of the heating body are all arc-shaped When the heating device 31 is prismatic, the first corner connecting piece and the second corner connecting piece of the heating body are both located on the side edge of the sealed box; the first heating piece, the first Both the second heating plate and the third heating plate are located on the side of the sealed box.
本发明的加热体中,第一电极棒和第二电极棒位于U型的不同侧壁上,即位于不同侧,与第一电极棒和第二电极棒位于同一侧的加热体相比,本发明的加热体具有较大的优势。电极棒在同一侧的加热体存在以下缺陷:In the heating body of the present invention, the first electrode rod and the second electrode rod are located on different side walls of the U-shape, that is, on different sides. Compared with the heating body in which the first electrode rod and the second electrode rod are on the same side, this The invented heating body has great advantages. The heating body with the electrodes on the same side has the following defects:
电极棒连接的金属电极棒处通有冷却水,加热体在发热的过程中,电极棒处温度较低,与电极棒连接的一侧的热量会迅速传到电极棒处,造成通水侧温度散热较快,这样会造成与电极棒连接的一侧和与电极棒未连接的一侧温度不同,导致两侧产品尺寸有偏差。而要解决这一问题就需要调节加热体的阻值分布,使电极棒侧加热体阻值大于另一侧,而具体大多少要通过不断地实验才能得出,过程极其复杂繁琐。而加热体在升温和保温的过程中,向电极棒侧散失的热量又不同,这就导致尽管通过调节加热体两侧的电阻值,使保温时两侧温度能够达到比较均匀的情况,但升温时,两侧的温度偏差比较大,这样两侧的产品尺寸也会出现较大的偏差。The metal electrode rod connected to the electrode rod is filled with cooling water. During the heating process of the heating body, the temperature at the electrode rod is relatively low. The heat on the side connected to the electrode rod will quickly transfer to the electrode rod, resulting in the temperature of the water passing side. The heat dissipation is faster, which will cause the temperature of the side connected to the electrode rod and the side not connected to the electrode rod to be different, resulting in a deviation in the size of the products on both sides. To solve this problem, it is necessary to adjust the resistance distribution of the heating body so that the resistance value of the heating body on the electrode side is greater than that of the other side, and the specific value can be obtained through continuous experiments. The process is extremely complicated and cumbersome. In the process of heating and heat preservation, the heat lost to the electrode rod side is different. This leads to the fact that although the resistance value on both sides of the heating body can be adjusted to achieve a relatively uniform temperature on both sides during heat preservation, the temperature rises At this time, the temperature deviation on both sides is relatively large, so that the product size on both sides will also have a large deviation.
而电极棒在两侧的加热体结构存在以下优点:The heating body structure on both sides of the electrode rod has the following advantages:
由于电极棒在两侧,加热体散热的时候,会同时向两侧传导,这样两侧温度较均匀,只需两侧加热体的阻值保持一致即可,很容易实现。而且电极棒在两侧的加热体结构更省材料,更加节省成本。Since the electrode rods are on both sides, when the heating body dissipates heat, it will conduct to both sides at the same time, so that the temperature on both sides is relatively uniform, and the resistance value of the heating body on both sides only needs to be the same, which is easy to achieve. In addition, the heating body structure on both sides of the electrode rods saves materials and saves costs.
图7为加热体的电极棒在不同位置的等效电路对比图。结合图7,假设电极棒在两侧和电极棒在同侧两种结构的加热体,每种结构的加热体的每个加热片的电阻值相同。图7中(a)部分为电极棒在两侧的加热体的等效电路,图7中(b)部分为电极棒在同侧的加热体的等效电路。设图7中(b)部分中半片加热片的阻值为20Ω,则一片加热片的阻值为10Ω,那么单区域总的加热体电阻值为10×6=60Ω。Fig. 7 is a comparison diagram of equivalent circuits of the electrode rods of the heating body at different positions. With reference to Fig. 7, it is assumed that there are two heating bodies with electrode rods on both sides and electrode rods on the same side, and the resistance value of each heating piece of the heating body of each structure is the same. Part (a) in Fig. 7 is the equivalent circuit of the heating body with the electrode rods on both sides, and part (b) in Fig. 7 is the equivalent circuit of the heating body with the electrode rods on the same side. Assuming that the resistance value of the half heating plate in part (b) of Fig. 7 is 20Ω, the resistance value of one heating plate is 10Ω, then the total resistance value of the heating body in a single area is 10×6=60Ω.
图7中(a)部分所示的加热体,即本发明的加热体,要使单区域总的电阻值也为60Ω,假设半片加热体的阻值为R,则一片加热片的阻值为R/2,那么单区域总阻值=R/2÷2×3=60,得出R=80Ω,即半片加热片的阻值为80Ω,一片加热片的阻值为40Ω。The heating body shown in part (a) of Fig. 7, that is, the heating body of the present invention, should make the total resistance value of a single zone also 60Ω. Assuming the resistance value of the half heating body is R, the resistance value of one heating chip is R/2, then the total resistance value of a single area=R/2÷2×3=60, and it is obtained that R=80Ω, that is, the resistance value of the half heating plate is 80Ω, and the resistance value of one heating plate is 40Ω.
由此得出,两种结构在保证单区域阻值相同的情况下,电极棒在两侧的加热体结构中单片加热片的电阻值更大。在两种结构的加热片选用同种材料、外形一致的情况下,根据R=ρL/S得出电极棒在两侧的加热体结构的每片加热片的S值更小,S为加热片的横截面积,说明电极棒在两侧的加热体结构的加热片比电极棒在同侧的加热体结构的加热片要薄,即更省材料。It can be concluded that in the case of ensuring the same single-zone resistance value for the two structures, the resistance value of the single-piece heating plate in the heating body structure on both sides of the electrode rods is larger. In the case that the heating plates of the two structures use the same material and have the same shape, according to R=ρL/S, the S value of each heating plate of the heating body structure with the electrode rods on both sides is smaller, and S is the heating plate The cross-sectional area indicates that the heating plate of the heating body structure with the electrode rods on both sides is thinner than the heating plate of the heating body structure with the electrode rods on the same side, that is, it saves more material.
下面提供几个具体实施例来进一步说明本发明的方案。Several specific examples are provided below to further illustrate the solution of the present invention.
具体实施例1Specific Example 1
图8为本发明具体实施例1的加热装置的示意图,图9为本发明具体实施例1的加热装置中单个加热体的示意图,图10为本发明具体实施例1的加热装置中单个加热体的展开图。结合图8-图10所示,本实施例中加热体的加热片为直条型。第一加热单元、第二加热单元和第三加热单元中均分别包括4个直条型加热片。本实施例中可以实现6个区域的加热温度控制。Fig. 8 is a schematic diagram of the heating device of specific embodiment 1 of the present invention, Fig. 9 is a schematic diagram of a single heating body in the heating device of specific embodiment 1 of the present invention, and Fig. 10 is a single heating body of the heating device of specific embodiment 1 of the present invention Expanded view. As shown in FIGS. 8-10, the heating plate of the heating body in this embodiment is a straight bar type. Each of the first heating unit, the second heating unit, and the third heating unit includes 4 straight heating sheets. In this embodiment, the heating temperature control of 6 zones can be realized.
具体实施例2Specific Example 2
图11为本发明具体实施例2的加热装置的示意图,图12为本发明具体实施例2的加热装置中单个加热体的示意图,图13为本发明具体实施例2的加热装置中单个加热体的展开图。结合图11-图13所示,本实施例中加热体的加热片为板型,第一加热单元、第二加热单元和第三加热单元中均分别包括2个板型加热片。本实施例中可以实现6个区域的加热温度控制。Fig. 11 is a schematic diagram of the heating device of specific embodiment 2 of the present invention, Fig. 12 is a schematic diagram of a single heating body in the heating device of specific embodiment 2 of the present invention, and Fig. 13 is a single heating body of the heating device of specific embodiment 2 of the present invention Expanded view. As shown in FIGS. 11-13, the heating plate of the heating body in this embodiment is plate-shaped, and the first heating unit, the second heating unit, and the third heating unit each include two plate-shaped heating plates. In this embodiment, the heating temperature control of 6 zones can be realized.
具体实施例3Specific Example 3
图14为本发明具体实施例3的加热装置的示意图,图15为本发明具体实施例3的加热装置中单个加热体的示意图,图16为本发明具体实施例3的加热装置中单个加热体的展开图。结合图14-图16所示,本实施例中加热体的加热片为框型,第一加热单元、第二加热单元和第三加热单元中均分别包括2个框型加热片。本实施例中可以实现6个区域的加热温度控制。14 is a schematic diagram of a heating device in specific embodiment 3 of the present invention, FIG. 15 is a schematic diagram of a single heating body in the heating device in specific embodiment 3 of the present invention, and FIG. 16 is a single heating body in the heating device in specific embodiment 3 of the present invention Expanded view. As shown in FIGS. 14-16, the heating plate of the heating body in this embodiment is frame-shaped, and the first heating unit, the second heating unit, and the third heating unit each include two frame-shaped heating plates. In this embodiment, the heating temperature control of 6 zones can be realized.
具体实施例4Specific Example 4
图17为本发明具体实施例4的加热装置的示意图,图18为本发明具体实施例4的加热装置中单个加热体的示意图,图19为本发明具体实施例4的加热装置中单个加热体的展开图。本实施例中加热体的加热片为框型,第一加热单元、第二加热单元和第三加热单元中均分别包括2个框型加热片,每个框型加热片为三个矩形组合形成的框型结构。本实施例中可以实现6个区域的加热温度控制。相比于具体实施例3中的框型,本实施例中的加热装置加热效果更均匀。Fig. 17 is a schematic diagram of a heating device in specific embodiment 4 of the present invention, Fig. 18 is a schematic diagram of a single heating body in the heating device of specific embodiment 4 of the present invention, and Fig. 19 is a single heating body in the heating device of specific embodiment 4 of the present invention Expanded view. In this embodiment, the heating plate of the heating body is frame-shaped, and the first heating unit, the second heating unit and the third heating unit each include two frame-shaped heating plates, and each frame-shaped heating plate is formed by a combination of three rectangles. The frame structure. In this embodiment, the heating temperature control of 6 zones can be realized. Compared with the frame type in specific embodiment 3, the heating effect of the heating device in this embodiment is more uniform.
具体实施例5Specific Example 5
图20为本发明具体实施例5的加热装置的示意图,图21为本发明具体实施例5的加热装置中单个加热体的示意图,图22为本发明具体实施例5的加热装置中单个加热体的展开图。结合图20-图22所示,本实施例中整个加热装置布置为圆柱形。本实施例中加热体的加热片为框型,与其他实施例不同的是,本实施例中的电极棒位于同一侧,在密封箱轴向包括3组加热体组,在密封箱圆周方向,每个加热体组通过四个加热体环绕包覆密封箱,本实施例中每个加热体控制的区域较小,整个加热装置实现12个区域的加热温度控制。根据实际需求也可以将加热装置布置为其他的形状,例如布置为棱柱形。本实施例所示的加热装置的结构,对于直径较大的炉型进行控温加热效果更佳。Fig. 20 is a schematic diagram of a heating device of specific embodiment 5 of the present invention, Fig. 21 is a schematic diagram of a single heating body in the heating device of specific embodiment 5 of the present invention, and Fig. 22 is a single heating body of the heating device of specific embodiment 5 of the present invention Expanded view. As shown in FIGS. 20-22, the entire heating device in this embodiment is arranged in a cylindrical shape. The heating plate of the heating body in this embodiment is frame-shaped. The difference from other embodiments is that the electrode rods in this embodiment are located on the same side and include 3 groups of heating body groups in the axial direction of the sealed box, and in the circumferential direction of the sealed box, Each heating body group is surrounded by four heating bodies to wrap the sealed box. In this embodiment, the area controlled by each heating body is relatively small, and the entire heating device realizes the heating temperature control of 12 areas. According to actual needs, the heating device can also be arranged in other shapes, for example, in a prismatic shape. The structure of the heating device shown in this embodiment is more effective for temperature control and heating for furnaces with larger diameters.
图23为本发明加热装置横截面处加热区域的第一示意图。如图23所示,对于炉型直径比较大,要求温度更均匀的情况下,可以将密封箱横截面上的控温区设计成图23所示的结构,通过左上、左中、左下、右上、右中、右下六个区域来控温,在长度方向上扩展为6、12、18、24……6的倍数的加热区域。Fig. 23 is a first schematic diagram of the heating area in the cross section of the heating device of the present invention. As shown in Figure 23, when the furnace diameter is relatively large and the temperature is required to be more uniform, the temperature control area on the cross section of the sealed box can be designed as shown in Figure 23, through the upper left, middle left, lower left, and upper right , Right middle and bottom right six areas to control the temperature, extending into the heating area of 6, 12, 18, 24...6 multiples in the length direction.
图24为本发明加热装置横截面处加热区域的第二示意图。如图24所示,对于炉型直径更大,要求温度更均匀的情况下,可以将横截面上的控温区设计成图24所示的结构,通过左1、左2、左3、左4、右1、右2、右3、右4八个区域来控温,在长度方向上扩展为8、16、24、32……8的倍数的加热区域。Fig. 24 is a second schematic diagram of the heating area in the cross section of the heating device of the present invention. As shown in Figure 24, when the furnace diameter is larger and the temperature is required to be more uniform, the temperature control area on the cross section can be designed into the structure shown in Figure 24, through left 1, left 2, left 3, and left 4. Eight areas on the right 1, right 2, right 3, and right 4 are used to control the temperature, and the heating area is expanded to a multiple of 8, 16, 24, 32...8 in the length direction.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other.
提供以上实施例仅仅是为了描述本发明的目的,而并非要限制本发明的范围。本发明的范围由所附权利要求限定。不脱离本发明的精神和原理而做出的各种等同替换和修改,均应涵盖在本发明的范围之内。The above embodiments are provided only for the purpose of describing the present invention, and are not intended to limit the scope of the present invention. The scope of the invention is defined by the appended claims. Various equivalent replacements and modifications made without departing from the spirit and principle of the present invention should all fall within the scope of the present invention.

Claims (9)

  1. 一种加热体,其特征在于,包括:第一连接片、第一加热单元、第一角连接片、第二加热单元、第二角连接片、第三加热单元、第二连接片、第一电极棒和第二电极棒;A heating body, characterized by comprising: a first connecting piece, a first heating unit, a first corner connecting piece, a second heating unit, a second corner connecting piece, a third heating unit, a second connecting piece, a first Electrode rod and second electrode rod;
    所述第一加热单元包括多个第一加热片,多个所述第一加热片的第一端并联连接至所述第一连接片,多个所述第一加热片的第二端并联连接至所述第一角连接片;The first heating unit includes a plurality of first heating sheets, the first ends of the plurality of first heating sheets are connected in parallel to the first connecting sheet, and the second ends of the plurality of first heating sheets are connected in parallel To the first corner connecting piece;
    所述第二加热单元包括多个第二加热片,多个所述第二加热片的第一端并联连接至所述第一角连接片,多个所述第二加热片的第二端并联连接至所述第二角连接片;The second heating unit includes a plurality of second heating plates, the first ends of the plurality of second heating plates are connected in parallel to the first corner connecting plate, and the second ends of the plurality of second heating plates are connected in parallel Connected to the second corner connecting piece;
    所述第三加热单元包括多个第三加热片,多个所述第三加热片的第一端并联连接至所述第二角连接片,多个所述第三加热片的第二端并联连接至所述第二连接片;The third heating unit includes a plurality of third heating plates, the first ends of the plurality of third heating plates are connected in parallel to the second corner connecting plate, and the second ends of the plurality of third heating plates are connected in parallel Connected to the second connecting piece;
    所述第一电极棒固定于所述第一连接片上,所述第一电极棒用于与单相变压器的第一接线端连接;所述第二电极棒固定于所述第二连接片上,所述第二电极棒用于与所述单相变压器的第二接线端连接;所述加热体的径向截面为U型,所述第一连接片与所述第二连接片位于所述U型的不同侧壁。The first electrode rod is fixed on the first connecting piece, and the first electrode rod is used to connect with the first terminal of the single-phase transformer; the second electrode rod is fixed on the second connecting piece, so The second electrode rod is used to connect with the second terminal of the single-phase transformer; the radial cross section of the heating body is U-shaped, and the first connecting piece and the second connecting piece are located in the U-shaped Different sidewalls.
  2. 根据权利要求1所述的加热体,其特征在于,所述第一加热片为直条型加热片、板型加热片或框型加热片。The heating body according to claim 1, wherein the first heating plate is a straight heating plate, a plate heating plate or a frame heating plate.
  3. 根据权利要求1所述的加热体,其特征在于,所述第二加热片为直条型加热片、板型加热片或框型加热片。The heating body according to claim 1, wherein the second heating plate is a straight heating plate, a plate heating plate or a frame heating plate.
  4. 根据权利要求1所述的加热体,其特征在于,所述第三加热片为直条型加热片、板型加热片或框型加热片。The heating body according to claim 1, wherein the third heating plate is a straight heating plate, a plate heating plate or a frame heating plate.
  5. 根据权利要求1所述的加热体,其特征在于,多个所述第一加热片的第一端通过螺栓螺母连接至所述第一连接片,多个所述第一加热片的第二端通过螺栓螺母连接至所述第一角连接片;多个所述第二加热片的第一端通过螺栓螺母连接至所述第一角连接片,多个所述第二加热片的第二端通过螺栓螺母连接至所述第二角连接片;多个所述第三加热片的第一端通过螺栓螺母连接至所述第二角连接片,多个所述第三加热片的第二端通 过螺栓螺母连接至所述第二连接片;The heating body according to claim 1, wherein the first ends of the plurality of first heating plates are connected to the first connecting plate by bolts and nuts, and the second ends of the plurality of first heating plates Connected to the first corner connecting piece by bolts and nuts; first ends of a plurality of second heating plates are connected to the first corner connecting piece by bolts and nuts, and second ends of a plurality of second heating plates Connected to the second corner connecting piece by bolts and nuts; the first ends of the plurality of third heating plates are connected to the second corner connecting piece by bolts and nuts, and the second ends of the plurality of third heating plates Connected to the second connecting piece by bolts and nuts;
    所述第一电极棒通过螺母固定于所述第一连接片上;所述第二电极棒通过螺母固定于所述第二连接片上。The first electrode rod is fixed on the first connecting piece by a nut; the second electrode rod is fixed on the second connecting piece by a nut.
  6. 一种多区域控温的真空炉,其特征在于,所述多区域控温的真空炉采用权利要求1-5任一项所述的加热体,所述多区域控温的真空炉包括:密封箱、加热装置和隔热筒,所述加热装置包覆于所述密封箱外侧,所述隔热筒包覆于所述加热装置外侧;A vacuum furnace with multi-zone temperature control, characterized in that the vacuum furnace with multi-zone temperature control adopts the heating body according to any one of claims 1 to 5, and the vacuum furnace with multi-zone temperature control includes: A box, a heating device and a heat-insulating cylinder, the heating device is wrapped around the outside of the sealed box, and the heat-insulating cylinder is wrapped around the outside of the heating device;
    所述加热装置包括多个加热体组,多个所述加热体组沿着所述密封箱轴向均匀分布在所述密封箱外部;每个加热体组包括多个加热体,多个加热体均匀环绕在所述密封箱的外侧;The heating device includes a plurality of heating body groups, and the plurality of heating body groups are uniformly distributed outside the sealed box along the axial direction of the sealed box; each heating body group includes a plurality of heating bodies, and a plurality of heating bodies Evenly surround the outside of the sealed box;
    每个所述加热体分别对应一个功率控制器,通过所述功率控制器调节所述加热体对应的单相变压器的输出功率,进而调节所述加热体对应的密封箱区域的加热温度。Each heating body corresponds to a power controller, and the output power of the single-phase transformer corresponding to the heating body is adjusted by the power controller, thereby adjusting the heating temperature of the sealed box area corresponding to the heating body.
  7. 根据权利要求6所述的多区域控温的真空炉,其特征在于,每个加热体组中加热体的个数为2或4。The vacuum furnace with multi-zone temperature control according to claim 6, wherein the number of heating bodies in each heating body group is 2 or 4.
  8. 根据权利要求6所述的多区域控温的真空炉,其特征在于,所述加热装置为圆柱形或棱柱形;The vacuum furnace with multi-zone temperature control according to claim 6, wherein the heating device is cylindrical or prismatic;
    当所述加热装置为圆柱形时,所述加热体的第一角连接片、第二角连接片、第一加热片、第二加热片和第三加热片的径向截面均为弧形;When the heating device is cylindrical, the radial cross-sections of the first corner connecting piece, the second corner connecting piece, the first heating piece, the second heating piece and the third heating piece of the heating body are all arc-shaped;
    当所述加热装置为棱柱形时,所述加热体的第一角连接片和所述第二角连接片均位于所述密封箱的侧棱;所述第一加热片、所述第二加热片和所述第三加热片均位于所述密封箱的侧面。When the heating device is prismatic, the first corner connecting piece and the second corner connecting piece of the heating body are both located on the side edge of the sealed box; the first heating piece and the second heating Both the sheet and the third heating sheet are located on the side of the sealed box.
  9. 根据权利要求6所述的多区域控温的真空炉,其特征在于,还包括:多个热电偶和多个PID控制器;多个热电偶、多个PID控制器和多个功率控制器均与多个加热体一一对应;对于第k个加热体,所述热电偶与所述PID控制器的PV输入端连接,用于将所述第k个加热体对应的密封箱区域的温度测量值传输至所述PID控制器;所述PID控制器的控制输出端与所述功率控制器的控制输入端连接,所述功率控制器的输出端与所述第k个加热体对应的单相变压器的输入端连接,用于调节所述单相变 压器的输出功率,进而调节所述第k个加热体加热的温度。The multi-zone temperature-controlled vacuum furnace according to claim 6, characterized in that it further comprises: multiple thermocouples and multiple PID controllers; multiple thermocouples, multiple PID controllers and multiple power controllers. One-to-one correspondence with multiple heating bodies; for the kth heating body, the thermocouple is connected to the PV input end of the PID controller for measuring the temperature of the sealed box area corresponding to the kth heating body The value is transmitted to the PID controller; the control output of the PID controller is connected to the control input of the power controller, and the output of the power controller is single-phase corresponding to the k-th heating body The input end of the transformer is connected to adjust the output power of the single-phase transformer, and further adjust the heating temperature of the k-th heating body.
PCT/CN2020/092282 2020-05-09 2020-05-26 Heating body, and vacuum furnace with multi-region temperature control WO2021227126A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010385636.8 2020-05-09
CN202010385636.8A CN111457715A (en) 2020-05-09 2020-05-09 Heating member and multi-zone temperature control vacuum furnace

Publications (1)

Publication Number Publication Date
WO2021227126A1 true WO2021227126A1 (en) 2021-11-18

Family

ID=71677842

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/092282 WO2021227126A1 (en) 2020-05-09 2020-05-26 Heating body, and vacuum furnace with multi-region temperature control

Country Status (2)

Country Link
CN (1) CN111457715A (en)
WO (1) WO2021227126A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114322538A (en) * 2021-12-15 2022-04-12 北京航星机器制造有限公司 Large-size cuboid vacuum furnace and furnace temperature uniformity control method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114151970A (en) * 2021-11-30 2022-03-08 广东墨睿科技有限公司 Heating mechanism and hair-dryer

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2082900A5 (en) * 1970-03-27 1971-12-10 Sedimmec Heating devices of refractory metal rods - with rods connectors which stop local overheating
JPH09229561A (en) * 1996-02-22 1997-09-05 Kobe Steel Ltd Lateral pressurizing sintering furnace
CN101083853A (en) * 2006-06-01 2007-12-05 W.E.T.汽车系统股份公司 Flat heating element
CN204039546U (en) * 2014-07-29 2014-12-24 深圳市石金科技有限公司 The heating unit of Large Copacity polycrystalline silicon ingot or purifying furnace
CN108458589A (en) * 2018-04-02 2018-08-28 宁波恒普真空技术有限公司 A kind of vacuum sintering furnace of calandria and realization multizone temperature control
CN208151522U (en) * 2018-03-12 2018-11-27 江苏高照新能源发展有限公司 Close period polycrystalline silicon ingot casting furnace side heater
CN208201171U (en) * 2018-03-19 2018-12-07 镇江环太硅科技有限公司 Polycrystalline silicon ingot or purifying furnace top side heater
CN208475958U (en) * 2018-04-02 2019-02-05 宁波恒普真空技术有限公司 A kind of calandria and the vacuum sintering furnace for realizing multizone temperature control
CN212158107U (en) * 2020-05-09 2020-12-15 宁波恒普真空技术有限公司 Heating member and multi-zone temperature control vacuum furnace

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2082900A5 (en) * 1970-03-27 1971-12-10 Sedimmec Heating devices of refractory metal rods - with rods connectors which stop local overheating
JPH09229561A (en) * 1996-02-22 1997-09-05 Kobe Steel Ltd Lateral pressurizing sintering furnace
CN101083853A (en) * 2006-06-01 2007-12-05 W.E.T.汽车系统股份公司 Flat heating element
CN204039546U (en) * 2014-07-29 2014-12-24 深圳市石金科技有限公司 The heating unit of Large Copacity polycrystalline silicon ingot or purifying furnace
CN208151522U (en) * 2018-03-12 2018-11-27 江苏高照新能源发展有限公司 Close period polycrystalline silicon ingot casting furnace side heater
CN208201171U (en) * 2018-03-19 2018-12-07 镇江环太硅科技有限公司 Polycrystalline silicon ingot or purifying furnace top side heater
CN108458589A (en) * 2018-04-02 2018-08-28 宁波恒普真空技术有限公司 A kind of vacuum sintering furnace of calandria and realization multizone temperature control
CN208475958U (en) * 2018-04-02 2019-02-05 宁波恒普真空技术有限公司 A kind of calandria and the vacuum sintering furnace for realizing multizone temperature control
CN212158107U (en) * 2020-05-09 2020-12-15 宁波恒普真空技术有限公司 Heating member and multi-zone temperature control vacuum furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114322538A (en) * 2021-12-15 2022-04-12 北京航星机器制造有限公司 Large-size cuboid vacuum furnace and furnace temperature uniformity control method

Also Published As

Publication number Publication date
CN111457715A (en) 2020-07-28

Similar Documents

Publication Publication Date Title
WO2021227126A1 (en) Heating body, and vacuum furnace with multi-region temperature control
CN201152650Y (en) Cold-hot transformation apparatus having solid multi-lattice
JP3232568U (en) Vacuum sintering furnace capable of heating body and multi-region temperature control
CN110907490B (en) Device and method for testing heat conductivity of high-heat-conductivity material
CA2582453A1 (en) Modular layered heater system
CN201660544U (en) Electric heating structure of platinum channel
CN103376506A (en) High-efficiency heating tank for optical fiber fusion splicer and optical fiber fusion splicer
CN108253780B (en) Realize vacuum sintering stove of four regional accuse temperatures
CN212158107U (en) Heating member and multi-zone temperature control vacuum furnace
CN112811793A (en) Device and method for controlling forming thickness of glass substrate by overflow method
JP2004136332A (en) Heating unit, and hot pressing apparatus
CN202254787U (en) Heating device with high temperature heat compensation and tunnel furnace
CN208475958U (en) A kind of calandria and the vacuum sintering furnace for realizing multizone temperature control
CN115213578A (en) Vacuum welding equipment and control method thereof
CN216273743U (en) Stress relieving device and annealing device for flexible glass
CN109866422A (en) With variable volume high-temperature molding room 3D printing device
CN110940695B (en) Heat gathering device
CN207247982U (en) A kind of heater radiator
CN208475959U (en) A kind of vacuum sintering furnace for realizing four controlling temperature with region
CN206973927U (en) Temperature balancing device
CN112393593A (en) Heating rod and hearth structure for improving uniformity of furnace temperature
CN218919056U (en) Heating device of power battery module
CN205501447U (en) Heat exchange sapphire crystal growth furnace
CN205088098U (en) Prevent analysing brilliant material pipe device that leaks
CN213880296U (en) Arc tunnel heating device

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20935031

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20935031

Country of ref document: EP

Kind code of ref document: A1