WO2021223466A1 - Robot seeding and/or sorting system having height-adjustable mechanism - Google Patents
Robot seeding and/or sorting system having height-adjustable mechanism Download PDFInfo
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- WO2021223466A1 WO2021223466A1 PCT/CN2021/073192 CN2021073192W WO2021223466A1 WO 2021223466 A1 WO2021223466 A1 WO 2021223466A1 CN 2021073192 W CN2021073192 W CN 2021073192W WO 2021223466 A1 WO2021223466 A1 WO 2021223466A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
Definitions
- the invention relates to the field of logistics technology, in particular to a robot seeding and/or sorting system with a lifting mechanism.
- the throughput of goods out of the warehouse is large and there are many types of goods.
- the selection of goods for different orders is completely completed by manpower.
- the work content is simple and repetitive, which not only consumes a lot of manpower but also has high labor intensity.
- seed picking is a more commonly used method of product picking.
- Seed picking is to gather multiple orders (that is, the demand for goods from multiple customers) into a batch. All customers carry out the distribution of goods, which is similar to sowing, so it is also called “commodity distribution and distribution”. Therefore, the characteristic of seed picking is that it needs to process multiple orders or multiple customers each time; the operation is complicated and the difficulty coefficient is large, and it is suitable for picking with a large number of orders.
- seed picking can efficiently process batches of orders, the average time to complete an order is less than fruit picking, so the current major e-commerce warehousing companies are gradually changing the traditional fruit picking method to seed picking. Pick.
- seed picking has its inherent shortcomings: first, seed picking is difficult and labor-intensive. Due to the need to process multiple orders at the same time, there are various differences between orders, and frequent switching between different positions of the material frame It will make the operators very tired, so the overall operation of the sorting process is difficult; secondly, the management of the process is very difficult, and the requirements for the management of the sorting process are higher, and the management information system, personnel, rules and regulations are higher. Require.
- the sorting field urgently needs a way to realize the automatic delivery of goods in the warehouse and online goods, and the goods are automatically picked to the order box instead of manual sorting.
- the present invention provides a robot seeding and/or sorting system with a lifting mechanism to solve the problems of low sorting efficiency in the prior art.
- the first aspect of the present invention provides a robotic seeding and/or sorting system with a lifting mechanism, including: a storage unit for storing multiple types of multiple pieces or single type multiple pieces of materials; a material conveying unit , Used to output materials from the storage unit and/or transport materials to the storage unit; visual analysis unit, the visual scanning range includes at least part of the conveying section of the material conveying unit, used to collect and convey The material image of the material is used to analyze and obtain material information; the material information includes the material's grasping point position information, grasping posture information, and target position information; a robot unit, which is connected to the visual analysis unit in communication; the robot The unit receives the position information of the grasping point and the grasping posture information of the material, and then grasps the material and transfers it to the elevating discharge unit; the elevating discharge unit is in communication connection with the visual analysis unit; The elevating unloading unit performs an up and down movement along the height of the transfer rack unit, and after receiving the target position information, it lifts the
- the method for acquiring the position information of the grasping point and the grasping posture information includes: the visual analysis unit obtains the spatial geometric information of the material by scanning the outline of the material, and then obtains the information based on the analysis.
- the material's grasping point location information and grasping posture information includes: the visual analysis unit obtains the spatial geometric information of the material by scanning the outline of the material, and then obtains the information based on the analysis. The material's grasping point location information and grasping posture information.
- the method for obtaining the target position information includes any one or a combination of the following: Method 1)
- the visual analysis unit obtains the shape information of the material by scanning the shape contour of the material, and According to the analysis of the shape information, the target position information related to the shape category of the material is obtained; wherein the transfer rack unit is provided with multiple shelves, and the shelves of different layers are used to accommodate materials of different shape categories; mode 2) the vision
- the analysis unit reads the target location information of the material by scanning the scan code on the surface of the material.
- the elevating type unwinding unit includes: an elevating mechanism; an unloading mechanism, which is arranged on the elevating mechanism and driven by the elevating mechanism to make a lifting movement; the unloading mechanism It is used to carry materials and pour them out after they are driven to the target position; the chute mechanism includes a multi-layer inclined downward chute for the pour mechanism to pour materials in and then slide out.
- the material dumping mechanism includes a turnover mechanism or a conveyor belt mechanism; the turnover mechanism includes one or more material carrying parts, which pour materials into the chute mechanism after being turned over; The conveyor belt mechanism sends materials into the chute mechanism.
- the system further includes: a monitoring device for monitoring whether the material is correctly placed in the corresponding material carrying part, and/or whether the material is removed after the material carrying part is turned over. Pour into the shelf to detect the abnormal condition of the material; wherein, the abnormal condition includes the material jam and/or fall.
- the transfer rack unit is provided with multiple layers of shelves; the material supporting plate of each layer of shelves is arranged obliquely upward.
- the shelf grid of the shelf is provided with a light curtain to detect whether the material enters the corresponding grid correctly; wherein, the shelf grid of each shelf in the transfer shelf unit There is an independent light curtain; or the shelf grids of each row of shelves share a light curtain; or the shelf grids of each row of shelves share a light curtain.
- the system further includes: a chassis for carrying the storage unit, the material conveying unit, the visual analysis unit, the robot unit, the elevating unwinding unit, and the transfer rack unit.
- the robot unit is provided with the elevating unwinding unit and the transfer rack unit in one or more of the forward, backward, left, and directional directions of its operation. And/or, the material conveying unit is respectively provided in the left and right directions of the operation of the robot unit.
- the conveyor unit includes a roller conveyor line;
- the robot unit includes: a multi-axis robot, a robot with multiple rotary joints, or a Delta robot.
- the robot seeding and/or sorting system with a lifting mechanism related to the present invention has the following beneficial effects: the present invention realizes the function of performing seeding operations entirely by automated equipment, and not only greatly improves the work efficiency, but also The information of the entire sorting process can be traced to realize the control and supervision of the whole process; the sorting system has greatly expanded the sorting capacity of the equipment due to the introduction of the robot unit; the sorting system also greatly reduces the error rate and avoids the traditional seeding and sorting Misoperations or wrong orders caused by manual operations in the picking system; and due to the reduction of operators, the operation process has been simplified to the greatest extent, so that the management cost of the enterprise has been greatly reduced.
- Fig. 1 shows a top view of a robot seeding and/or sorting system with a lifting mechanism in an embodiment of the present invention.
- Fig. 2 is a schematic diagram of the structure of the lifting type unwinding unit in the robot seeding and/or sorting system in an embodiment of the present invention.
- Fig. 3 shows a side view of a robot seeding and/or sorting system with a lifting mechanism in an embodiment of the present invention.
- the terms “installed”, “connected”, “connected”, “fixed”, “fixed” and other terms should be understood in a broad sense.
- it can be a fixed connection or a fixed connection.
- It is a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
- the specific meanings of the above-mentioned terms in the present invention can be understood according to specific situations.
- seed sorting is to gather multiple orders (that is, the requirements of multiple customers) into a batch, first collect the quantity of each product separately, and then divide the goods for all customers one by one, similar to seeding;
- the characteristic of picking is that it processes multiple orders at a time, which is complicated and difficult.
- Fruit picking sorting is for each order (that is, each customer) to pick, picking personnel or equipment circulates in each cargo storage location, and takes out the required goods, which looks like they have been picked; the characteristic of fruit picking People only process one order at a time, which is simple and easy to operate.
- the present invention provides a robot seeding and/or sorting system with a lifting mechanism, which aims to provide a robot-based automatic picking scheme, which realizes the function of fully automated equipment to perform the seeding operation, not only working efficiency It is greatly improved, and the information of the entire sorting process can be traced to realize the control and supervision of the whole process; the sorting system has greatly expanded the sorting capacity of the equipment due to the introduction of the robot unit; the sorting system has also greatly reduced the error rate, Avoid misoperations or wrong orders caused by manual operations in the traditional seeding and sorting system; and due to the reduction of operators, the operation process has been simplified to the greatest extent, so that the management cost of the enterprise has been greatly reduced.
- a top view of a robot seeding and/or sorting system with a lifting mechanism in an embodiment of the present invention is shown.
- the robotic seeding and/or sorting system shown in this embodiment specifically includes: a storage unit 11, a material conveying unit 12, a visual analysis unit 13, a robot unit 14, an elevating unwinding unit 15 and a transfer rack unit 16.
- the storage unit 11 is used to store various types of materials. Specifically, a material frame or a tray can be selected to realize the material storage function, which is not limited in this embodiment. It should be understood that the materials involved in the present invention include not only express products in the e-commerce warehousing field, but also all materials circulating in the production field, such as raw materials, fuels, parts, semi-finished products, finished products, outsourced parts, and corners. Remaining materials or waste materials, etc. This embodiment also does not limit the production fields to which the materials belong, including but not limited to: electronic materials, optical materials, plastic materials, metal materials, packaging materials, or auxiliary materials, and so on.
- the material conveying unit 12 is used to output materials from the material storage unit 11 and/or transport materials to the material storage unit 11. Specifically, the material transfer between the storage unit 11 and the material conveying unit 12 can be accomplished by manpower, or a mechanical device can be used to realize automatic material conveying, which is not limited in this embodiment.
- the conveying unit 12 conveys multiple types of materials with different volumes and weights, the load generated on the conveying unit 12 when being transferred from the storage unit 11 to the conveying unit 12 is different, so the conveying unit 12
- the unit 12 preferably includes, but is not limited to, a roller conveyor line of a roller conveyor, which is suitable for transporting various materials with different sizes and weights (such as boxes, bags, pallets, etc.), capable of transporting heavier items, and has excellent load impact resistance. , And the rollers can be better connected, so that the conveyor can better transport complex and stacked items.
- the conveying unit 12 in this embodiment can also use a belt conveyor, a screw conveyor, a plate chain conveyor, a mesh belt conveyor, or a chain conveyor, etc., which is not limited in this embodiment.
- the visual scanning range of the visual analysis unit 13 includes at least a part of the conveying section of the material conveying unit 12.
- the preferred visual scanning range is the box area directly in front of the robot, for example, the storage unit 11 in FIG. 1 is located in front of the robot. Box.
- the material path is located in the box directly in front of the robot, that is, the visual analysis unit. 13 visual scanning area.
- the visual analysis unit 13 is used to collect the material image of the conveyed material to analyze and obtain material information; the material information includes the material's grasping point position information, grasping posture information and target position information.
- the visual analysis unit 13 may be a camera module, and the camera module includes a camera device, a storage device, and a processing device.
- the camera device includes, but is not limited to: a camera, a video camera, a camera module integrated with an optical system or a CCD chip, a camera module integrated with an optical system and a CMOS chip, and the like.
- the visual analysis unit 13 can select a wide-angle lens or a fisheye lens, which is not limited in this embodiment.
- the method for acquiring the position information of the grasping point and the grasping posture information is: the visual analysis unit 13 acquires the spatial geometric information of the material by scanning the outline of the material (including but not limited to: The length, angle, or the relationship between points, lines and planes, colors, etc.), based on this analysis, obtains the position information of the grasping point and grasping posture information suitable for grasping the material, and these information are transmitted to the robot unit 14 through the communication network, The robot unit 14 can then perform the corresponding grasping action.
- the target location information is acquired in a manner that the visual analysis unit 13 acquires the shape information of the material by scanning the outline of the material (including but not limited to the shape of a rectangular parallelepiped, a sphere, or a cylindrical shape). Etc.), and obtain the target location information associated with the shape category of the material according to the analysis of the shape information; wherein, the transfer rack unit is provided with multi-layer shelves, and the shelves of different layers are used to accommodate different types of materials. Therefore, after obtaining the shape information of the material, the target location information of the material can be analyzed.
- the method for acquiring the target location information is: the visual analysis unit 13 reads the target location information of the material by scanning the scan code on the surface of the material.
- the surface of each material is attached with a scan code (including but not limited to two-dimensional code, one-dimensional code or bar code, etc.) pre-stored with the target location information of the material (such as the Nth shelf of the transfer shelf unit) ,
- the visual analysis unit 13 can obtain the information after scanning and interpretation.
- the robot unit 14 is communicatively connected with the visual analysis unit 13, and is used to receive the grasping point position information and grasping posture information of the material from the visual analysis unit 13, according to which the material is grasped and transferred to the elevating type discharging Unit 15.
- the robot unit involved in this embodiment includes, but is not limited to: multi-axis robots capable of achieving multiple degrees of freedom (such as XYZ three-axis robots, four-axis robots, six-axis robots, or even eight-axis robots, etc.),
- the 3 rotary joints can be applied to Scara robots for assembly operations, or Delta robots that can achieve high-precision picking, and so on.
- any automation device that can realize the functions of grabbing and transportation can be applied to the technical solution of the present invention.
- the existing seeding sorting system usually completes the sorting manually, but due to the limited weight that manpower can bear, it can only sort about 1KG of products each time; and the present invention uses The robot seeding and/or sorting system can lift at least 2KG and above products due to the robot's excellent carrying capacity, thus greatly improving the sorting capacity of the sorting system.
- the elevating discharge unit 15 is in communication connection with the visual analysis unit 13; the elevating discharge unit 15 moves up and down along the height of the transfer rack unit 16, which lifts the material after receiving the target position information Go to the target location and place materials on the corresponding shelf in the transfer shelf unit 16.
- the elevating unwinding unit 15 is provided with an elevating mechanism 151, a discharging mechanism 152 and a slideway mechanism 153.
- the material unloading mechanism 152 is installed on the lifting mechanism 151, which is driven by the lifting mechanism 151 to perform lifting motion; out.
- the material dumping mechanism 152 in this embodiment may adopt a turning mechanism or a small conveyor belt.
- the turning mechanism includes one or more material carrying parts, which pour the materials into the chute mechanism 153 after turning; and the small conveyor belt can transfer the materials to the chute mechanism 153.
- the turning mechanism Take the turning mechanism as an example, as shown in Fig. 2 of the elevating type unwinding unit, the turning mechanism can be reversed in the direction of arrow C to pour out the material.
- the chute mechanism 153 includes a multi-layer chute arranged obliquely downward, for materials to flow down the chute to the shelf after being poured by the material dumping mechanism 152.
- the robotic seeding and/or sorting system further includes one or more monitoring devices, such as monitoring cameras, which are used to monitor whether materials are correctly placed in the corresponding material carrying parts, and/or It is stated whether the material is poured into the shelf after the material carrying part is turned over, so as to detect the abnormal condition of the material and help the user to find the abnormal condition in time.
- the abnormal conditions include, but are not limited to, material jams, material falling, etc., and this embodiment does not make specific restrictions.
- the transfer rack unit 16 is provided with multiple layers of shelves, and the material support plate 161 of each layer of shelves is inclined upward to hold the material. .
- the shelf grid opening of the shelf is provided with a light curtain to detect whether the material enters the corresponding grid opening correctly, so as to help the user to find the abnormal situation that the material does not enter the grid opening correctly in time.
- an independent light curtain can be set on the shelf grid of each shelf in the transfer shelf unit to ensure that each shelf grid has independent monitoring and avoid monitoring loopholes; but in order to reduce costs, it can also be used
- the shelf grids of each row of shelves share a light curtain, or the shelf grids of each row of shelves share a light curtain.
- the robotic seeding and/or picking system further includes a chassis 17 as the main frame of the system for carrying the storage unit 11, the material conveying unit 12, and the visual analysis unit. 13.
- the robot unit 14 is provided with the elevating unwinding unit 15 and the transfer rack unit 16 in one or more of the forward, backward, left, and directed directions. That is, the system layout diagram shown in Figure 1), forming a pattern around the robot unit, so that the robot unit can operate more shelves and improve the efficiency of picking.
- the material conveying unit 12 is provided in the left and right directions of the operation of the robot unit 14 respectively, and two conveying lines can be used to increase the sorting of materials and improve the sorting efficiency.
- robotic seeding and/or sorting system may additionally or alternatively include other features or include fewer features without departing from the scope of the present application.
- the present invention provides a robot seeding and/or sorting system with a lifting mechanism, which aims to provide a robot-based automatic picking scheme, which realizes the function of performing seeding operations entirely by automated equipment.
- the efficiency is greatly improved, and the information of the entire sorting process can be traced to realize the control and supervision of the whole process;
- the sorting system has greatly expanded the sorting capacity of the equipment due to the introduction of the robot unit;
- the sorting system has also greatly reduced the error rate .
- the operation process has been simplified to the greatest extent, so that the management cost of the enterprise has been greatly reduced. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has a high industrial value.
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Abstract
A robot seeding and/or sorting system having a height-adjustable mechanism (151), providing a robot-based automatic sorting solution and achieving the function of executing seeding operations entirely by an automated device. The sorting system greatly expands the sorting capacity of the device due to introduction of a robot unit (14); the sorting system also greatly reduces an error rate and avoids misoperations or wrong order sorting caused by manual operations in conventional seeding and sorting systems.
Description
本发明涉及物流技术领域,特别是涉及一种带升降机构的机器人播种和/或分拣系统。The invention relates to the field of logistics technology, in particular to a robot seeding and/or sorting system with a lifting mechanism.
在电商仓库系统中,商品出库吞吐量大且商品种类多,目前针对不同订单的商品拣选完全依靠人力完成,工作内容简单且重复性高,不仅耗费大量人力而且劳动强度高。In the e-commerce warehouse system, the throughput of goods out of the warehouse is large and there are many types of goods. At present, the selection of goods for different orders is completely completed by manpower. The work content is simple and repetitive, which not only consumes a lot of manpower but also has high labor intensity.
目前,播种式拣选时较为常用的商品拣选方式,播种式拣选是把多份订单(即多个客户的要货需求)集合成一批,先把其中每种商品的数量分别汇总,再逐个品种对所有客户进行分货,形似播种,因此也称其为“商品汇总分播”。因此,播种式拣选的特点是每次都需要处理多份订单或多个客户;操作复杂,难度系数大,适用于订单品种和数量都比较多的拣选。At present, seed picking is a more commonly used method of product picking. Seed picking is to gather multiple orders (that is, the demand for goods from multiple customers) into a batch. All customers carry out the distribution of goods, which is similar to sowing, so it is also called "commodity distribution and distribution". Therefore, the characteristic of seed picking is that it needs to process multiple orders or multiple customers each time; the operation is complicated and the difficulty coefficient is large, and it is suitable for picking with a large number of orders.
由于播种式拣选能够高效处理成批订单,其完成一份订单的平均时间要少于摘果式拣选,所以当下的各大电商仓储企业,都正在把传统的摘果式拣选方式逐步转变为播种式拣选。然而,播种式拣选有其固有的缺陷:首先,播种式拣选的操作难度大且劳动强度高,由于需要同时处理多个订单,订单间存在各种差别,在不同位置的料框之间频繁切换会让操作人员非常疲劳,因此分拣流程的整体操作难度大;其次,流程的管理非常困难,对分拣流程管理的要求更高,对管理信息系统、人员、规章制度等都有更高的要求。Since seed picking can efficiently process batches of orders, the average time to complete an order is less than fruit picking, so the current major e-commerce warehousing companies are gradually changing the traditional fruit picking method to seed picking. Pick. However, seed picking has its inherent shortcomings: first, seed picking is difficult and labor-intensive. Due to the need to process multiple orders at the same time, there are various differences between orders, and frequent switching between different positions of the material frame It will make the operators very tired, so the overall operation of the sorting process is difficult; secondly, the management of the process is very difficult, and the requirements for the management of the sorting process are higher, and the management information system, personnel, rules and regulations are higher. Require.
有鉴于此,分拣领域亟需一种能够实现仓库内商品自动出库上线,货物自动拣选到订单箱来代替人力分拣。In view of this, the sorting field urgently needs a way to realize the automatic delivery of goods in the warehouse and online goods, and the goods are automatically picked to the order box instead of manual sorting.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点,本发明提供一种带升降机构的机器人播种和/或分拣系统,用于解决现有技术中的分拣效率低下等问题。In view of the above-mentioned shortcomings of the prior art, the present invention provides a robot seeding and/or sorting system with a lifting mechanism to solve the problems of low sorting efficiency in the prior art.
为实现上述目的,本发明的第一方面提供一种带升降机构的机器人播种和/或分拣系统,包括:储料单元,用于存多类多件或者单类多件物料;物料输送单元,用于将物料从所述储料单元输出和/或将物料运输至所述储料单元中;视觉分析单元,视觉扫描范围至少包括所述物料输送单元的部分输送段,用于采集被输送物料的物料图像,据以分析并获取物料信息;所述物料信息包括物料的抓取点位置信息、抓取姿态信息和目标位置信息;机器人单元,与所述视觉分析单元通信连接;所述机器人单元接收所述物料的抓取点位置信息和抓取 姿态信息,据以抓取所述物料并移送至升降式放料单元;所述升降式放料单元,与所述视觉分析单元通信连接;所述升降式放料单元沿转运货架单元的高度做升降运动,其在接收到所述目标位置信息后将物料提升至目标位置,并向所述转运货架单元中对应的货架放料;所述转运货架单元,设有多层货架,用于将物料转运至下游输送系统。In order to achieve the above objective, the first aspect of the present invention provides a robotic seeding and/or sorting system with a lifting mechanism, including: a storage unit for storing multiple types of multiple pieces or single type multiple pieces of materials; a material conveying unit , Used to output materials from the storage unit and/or transport materials to the storage unit; visual analysis unit, the visual scanning range includes at least part of the conveying section of the material conveying unit, used to collect and convey The material image of the material is used to analyze and obtain material information; the material information includes the material's grasping point position information, grasping posture information, and target position information; a robot unit, which is connected to the visual analysis unit in communication; the robot The unit receives the position information of the grasping point and the grasping posture information of the material, and then grasps the material and transfers it to the elevating discharge unit; the elevating discharge unit is in communication connection with the visual analysis unit; The elevating unloading unit performs an up and down movement along the height of the transfer rack unit, and after receiving the target position information, it lifts the material to the target position and unloads the material to the corresponding shelf in the transfer rack unit; The transfer rack unit is equipped with multi-layer racks for transferring materials to the downstream conveying system.
在本发明的较佳实施方式中,所述抓取点位置信息和抓取姿态信息的获取方式包括:所述视觉分析单元通过扫描物料的外形轮廓来获取物料的空间几何信息,据以分析得到物料的抓取点位置信息和抓取姿态信息。In a preferred embodiment of the present invention, the method for acquiring the position information of the grasping point and the grasping posture information includes: the visual analysis unit obtains the spatial geometric information of the material by scanning the outline of the material, and then obtains the information based on the analysis. The material's grasping point location information and grasping posture information.
在本发明的较佳实施方式中,所述目标位置信息的获取方式包括如下任一种或两种的组合:方式1)所述视觉分析单元通过扫描物料的外形轮廓获取物料的外形信息,并根据所述外形信息分析得到关联于物料的形状类别的目标位置信息;其中,所述转运货架单元设有多层货架,不同层的货架用于容纳不同形状类别的物料;方式2)所述视觉分析单元通过扫描物料表面的扫描码来读取物料的目标位置信息。In a preferred embodiment of the present invention, the method for obtaining the target position information includes any one or a combination of the following: Method 1) The visual analysis unit obtains the shape information of the material by scanning the shape contour of the material, and According to the analysis of the shape information, the target position information related to the shape category of the material is obtained; wherein the transfer rack unit is provided with multiple shelves, and the shelves of different layers are used to accommodate materials of different shape categories; mode 2) the vision The analysis unit reads the target location information of the material by scanning the scan code on the surface of the material.
在本发明的较佳实施方式中,所述升降式放料单元包括:升降机构;倒料机构,设于所述升降机构上,并由所述升降机构带动做升降运动;所述倒料机构用于承载物料,并在将物料带动至目标位置后将物料倒出;滑道机构,包括多层倾斜向下的滑道,供所述倒料机构倒入物料后滑出。In a preferred embodiment of the present invention, the elevating type unwinding unit includes: an elevating mechanism; an unloading mechanism, which is arranged on the elevating mechanism and driven by the elevating mechanism to make a lifting movement; the unloading mechanism It is used to carry materials and pour them out after they are driven to the target position; the chute mechanism includes a multi-layer inclined downward chute for the pour mechanism to pour materials in and then slide out.
在本发明的较佳实施方式中,所述倒料机构包括翻转机构或者传送带机构;所述翻转机构包括一或多个物料承载部,其在翻转后将物料倒入所述滑道机构;所述传送带机构将物料送入所述滑道机构。In a preferred embodiment of the present invention, the material dumping mechanism includes a turnover mechanism or a conveyor belt mechanism; the turnover mechanism includes one or more material carrying parts, which pour materials into the chute mechanism after being turned over; The conveyor belt mechanism sends materials into the chute mechanism.
在本发明的较佳实施方式中,所述系统还包括:监控装置,用于监控物料是否正确地被放于对应的物料承载部中,以及/或者所述物料承载部在翻转后物料是否被倒入货架,以侦测物料的异常情况;其中,所述异常情况包括物料卡住和/或掉落。In a preferred embodiment of the present invention, the system further includes: a monitoring device for monitoring whether the material is correctly placed in the corresponding material carrying part, and/or whether the material is removed after the material carrying part is turned over. Pour into the shelf to detect the abnormal condition of the material; wherein, the abnormal condition includes the material jam and/or fall.
在本发明的较佳实施方式中,所述转运货架单元设有多层货架;每层货架的物料承托板倾斜向上设置。In a preferred embodiment of the present invention, the transfer rack unit is provided with multiple layers of shelves; the material supporting plate of each layer of shelves is arranged obliquely upward.
在本发明的较佳实施方式中,所述货架的货架格口设有光幕,用于侦测物料是否正确进入对应的格口;其中,所述转运货架单元中每个货架的货架格口设有独立的光幕;或者各列货架的货架格口共用一光幕;或者各行货架的货架格口共用一光幕。In a preferred embodiment of the present invention, the shelf grid of the shelf is provided with a light curtain to detect whether the material enters the corresponding grid correctly; wherein, the shelf grid of each shelf in the transfer shelf unit There is an independent light curtain; or the shelf grids of each row of shelves share a light curtain; or the shelf grids of each row of shelves share a light curtain.
在本发明的较佳实施方式中,所述系统还包括:底架,用于承载所述储料单元、物料输送单元、视觉分析单元、机器人单元、升降式放料单元和转运货架单元。In a preferred embodiment of the present invention, the system further includes: a chassis for carrying the storage unit, the material conveying unit, the visual analysis unit, the robot unit, the elevating unwinding unit, and the transfer rack unit.
在本发明的较佳实施方式中,所述机器人单元在其操作的前向、后向、左向、有向中的 一或多个方向上设有所述升降式放料单元和转运货架单元;以及/或者,所述机器人单元操作的左向和右向分别设有所述物料输送单元。In a preferred embodiment of the present invention, the robot unit is provided with the elevating unwinding unit and the transfer rack unit in one or more of the forward, backward, left, and directional directions of its operation. And/or, the material conveying unit is respectively provided in the left and right directions of the operation of the robot unit.
在本发明的较佳实施方式中,所述输送单元包括滚筒输送线;所述机器人单元包括:多轴机器人、具有多个旋转关节的机器人或者Delta机器人。In a preferred embodiment of the present invention, the conveyor unit includes a roller conveyor line; the robot unit includes: a multi-axis robot, a robot with multiple rotary joints, or a Delta robot.
如上所述,本发明涉及的一种带升降机构的机器人播种和/或分拣系统,具有以下有益效果:本发明实现了完全由自动化设备执行播种作业的功能,不仅作业效率大为提高,而且整个分拣过程的信息可追溯,实现全流程的控制和监管;分拣系统由于引入了机器人单元,大大扩展了设备的分拣能力;分拣系统还大大降低了错误率,避免传统的播种分拣系统中人工作业带来的失误操作或错误投单;而且由于操作人员的减少,作业流程得到了最大程度的精简,使企业的管理成本得到极大的降低。As mentioned above, the robot seeding and/or sorting system with a lifting mechanism related to the present invention has the following beneficial effects: the present invention realizes the function of performing seeding operations entirely by automated equipment, and not only greatly improves the work efficiency, but also The information of the entire sorting process can be traced to realize the control and supervision of the whole process; the sorting system has greatly expanded the sorting capacity of the equipment due to the introduction of the robot unit; the sorting system also greatly reduces the error rate and avoids the traditional seeding and sorting Misoperations or wrong orders caused by manual operations in the picking system; and due to the reduction of operators, the operation process has been simplified to the greatest extent, so that the management cost of the enterprise has been greatly reduced.
图1显示为本发明一实施例中带升降机构的机器人播种和/或分拣系统的俯视图。Fig. 1 shows a top view of a robot seeding and/or sorting system with a lifting mechanism in an embodiment of the present invention.
图2显示为本发明一实施例中机器人播种和/或分拣系统中的升降式放料单元的结构示意图。Fig. 2 is a schematic diagram of the structure of the lifting type unwinding unit in the robot seeding and/or sorting system in an embodiment of the present invention.
图3显示为本发明一实施例中的带升降机构的机器人播种和/或分拣系统的侧视图。Fig. 3 shows a side view of a robot seeding and/or sorting system with a lifting mechanism in an embodiment of the present invention.
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The following specific examples illustrate the implementation of the present invention. Those familiar with the technology can easily understand the other advantages and effects of the present invention from the content disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。下面的详细描述不应该被认为是限制性的,并且本申请的实施例的范围仅由公布的专利的权利要求书所限定。这里使用的术语仅是为了描述特定实施例,而并非旨在限制本申请。空间相关的术语,例如“上”、“下”、“左”、“右”、“下面”、“下方”、“下部”、“上方”、“上部”等,可在文中使用以便于说明图中所示的一个元件或特征与另一元件或特征的关系。It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings in this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not intended to limit the implementation of the present invention. Limited conditions, so it has no technical significance. Any structural modification, proportional relationship change or size adjustment should still fall under the present invention without affecting the effects and objectives that can be achieved by the present invention. The disclosed technical content must be within the scope of coverage. The following detailed description should not be considered restrictive, and the scope of the embodiments of the present application is limited only by the claims of the published patent. The terminology used here is only for describing specific embodiments, and is not intended to limit the application. Space-related terms, such as "upper", "lower", "left", "right", "below", "below", "lower", "above", "upper", etc., can be used in the text for ease of explanation The relationship between one element or feature shown in the figure and another element or feature.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”、“固持”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一 体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly defined and defined, the terms "installed", "connected", "connected", "fixed", "fixed" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a fixed connection. It is a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood according to specific situations.
再者,如同在本文中所使用的,单数形式“一”、“一个”和“该”旨在也包括复数形式,除非上下文中有相反的指示。应当进一步理解,术语“包含”、“包括”表明存在所述的特征、操作、元件、组件、项目、种类、和/或组,但不排除一个或多个其他特征、操作、元件、组件、项目、种类、和/或组的存在、出现或添加。此处使用的术语“或”和“和/或”被解释为包括性的,或意味着任一个或任何组合。因此,“A、B或C”或者“A、B和/或C”意味着“以下任一个:A;B;C;A和B;A和C;B和C;A、B和C”。仅当元件、功能或操作的组合在某些方式下内在地互相排斥时,才会出现该定义的例外。Furthermore, as used herein, the singular forms "a", "an" and "the" are intended to also include the plural forms, unless the context dictates to the contrary. It should be further understood that the terms "including" and "including" indicate the presence of the described features, operations, elements, components, items, types, and/or groups, but do not exclude one or more other features, operations, elements, components, The existence, appearance or addition of items, categories, and/or groups. The terms "or" and "and/or" used herein are interpreted as inclusive or mean any one or any combination. Therefore, "A, B or C" or "A, B and/or C" means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C" . An exception to this definition will only occur if the combination of elements, functions, or operations is inherently mutually exclusive in some way.
目前,仓储管理中涉及到的拣选方式通常有播种式分拣和摘果式分拣。播种式分拣是把多份订单(即多个客户的要货需求)集合成一批,先把其中每种商品的数量分别汇总,再逐个品种对所有客户进行分货,形似播种;播种式分拣的特点是每次处理多份订单,操作复杂且难度系数大。摘果式分拣是针对每一份订单(即每个客户)进行拣选,拣货人员或设备巡回于各个货物储位,将所需的货物取出,形似摘过;摘果式分拣的特点是每人每次只处理一份订单,简单易操作。At present, the sorting methods involved in warehouse management usually include seed sorting and fruit picking sorting. Seeding sorting is to gather multiple orders (that is, the requirements of multiple customers) into a batch, first collect the quantity of each product separately, and then divide the goods for all customers one by one, similar to seeding; The characteristic of picking is that it processes multiple orders at a time, which is complicated and difficult. Fruit picking sorting is for each order (that is, each customer) to pick, picking personnel or equipment circulates in each cargo storage location, and takes out the required goods, which looks like they have been picked; the characteristic of fruit picking People only process one order at a time, which is simple and easy to operate.
然,无论是现有技术中的播种式分拣还是摘果式分拣,都有很多不足之处,摘果式分拣的效率较低,播种式分拣的操作难度大,人力劳动强度高,对分拣流程管理的要求更高,对管理信息系统、人员、规章制度等都有更高的要求。Of course, whether it is seeding sorting or fruit picking sorting in the prior art, there are many shortcomings. The efficiency of fruit picking sorting is low, the operation of seeding sorting is difficult, and the labor intensity is high. Sorting process management has higher requirements, and has higher requirements on management information systems, personnel, rules and regulations, etc.
有鉴于此,本发明提供一种带升降机构的机器人播种和/或分拣系统,其旨在提供一种基于机器人的自动拣选方案,实现了完全由自动化设备执行播种作业的功能,不仅作业效率大为提高,而且整个分拣过程的信息可追溯,实现全流程的控制和监管;分拣系统由于引入了机器人单元,大大扩展了设备的分拣能力;分拣系统还大大降低了错误率,避免传统的播种分拣系统中人工作业带来的失误操作或错误投单;而且由于操作人员的减少,作业流程得到了最大程度的精简,使企业的管理成本得到极大的降低。In view of this, the present invention provides a robot seeding and/or sorting system with a lifting mechanism, which aims to provide a robot-based automatic picking scheme, which realizes the function of fully automated equipment to perform the seeding operation, not only working efficiency It is greatly improved, and the information of the entire sorting process can be traced to realize the control and supervision of the whole process; the sorting system has greatly expanded the sorting capacity of the equipment due to the introduction of the robot unit; the sorting system has also greatly reduced the error rate, Avoid misoperations or wrong orders caused by manual operations in the traditional seeding and sorting system; and due to the reduction of operators, the operation process has been simplified to the greatest extent, so that the management cost of the enterprise has been greatly reduced.
为了使本发明的目的、技术方案及优点更加清楚明白,通过下述实施例并结合附图,对本发明实施例中的技术方案的进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be further described in detail through the following embodiments in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, but not used to limit the present invention.
如图1所示,展示了本发明一实施例中带升降机构的机器人播种和/或分拣系统的俯视图。本实施例展示的机器人播种和/或分拣系统具体包括:储料单元11、物料输送单元12、 视觉分析单元13、机器人单元14、升降式放料单元15和转运货架单元16。As shown in Fig. 1, a top view of a robot seeding and/or sorting system with a lifting mechanism in an embodiment of the present invention is shown. The robotic seeding and/or sorting system shown in this embodiment specifically includes: a storage unit 11, a material conveying unit 12, a visual analysis unit 13, a robot unit 14, an elevating unwinding unit 15 and a transfer rack unit 16.
所述储料单元11用于存放多种类型的物料,具体可选用料框或托盘来实现储料功能,本实施例不作限定。应理解的是,本发明中涉及的物料不仅包括电商仓储领域中的快递产品,还包括在生产领域流转的一切材料,如原材料、燃料、零部件、半成品、成品、外协件、边角余料或者废料等。本实施例对物料所属的生产领域也不作限定,包括但不限于:电子材料类物料、光学材料类物料、塑胶材料类物料、金属材料类物料、包装材料类物料或者辅助材料类物料等等。The storage unit 11 is used to store various types of materials. Specifically, a material frame or a tray can be selected to realize the material storage function, which is not limited in this embodiment. It should be understood that the materials involved in the present invention include not only express products in the e-commerce warehousing field, but also all materials circulating in the production field, such as raw materials, fuels, parts, semi-finished products, finished products, outsourced parts, and corners. Remaining materials or waste materials, etc. This embodiment also does not limit the production fields to which the materials belong, including but not limited to: electronic materials, optical materials, plastic materials, metal materials, packaging materials, or auxiliary materials, and so on.
所述物料输送单元12用于将物料从所述储料单元11输出和/或将物料运输至所述储料单元11中。具体来说,储料单元11和物料输送单元12之间的物料传递既可通过人力来完成,也可利用机械器来实现物料自动输送,本实施例不作限定。The material conveying unit 12 is used to output materials from the material storage unit 11 and/or transport materials to the material storage unit 11. Specifically, the material transfer between the storage unit 11 and the material conveying unit 12 can be accomplished by manpower, or a mechanical device can be used to realize automatic material conveying, which is not limited in this embodiment.
在本实施例优选的实现方式中,由于输送单元12输送体积和重量各异的多种类型物料,在从储料单元11移送至输送单元12时对输送单元12产生的载荷大小不同,因此输送单元12优选包含但不限于滚筒输送机的滚筒输送线,适于运送各类体积和重量不同的物料(如箱、包、托盘等),能够运送较重物品,具有非常优秀的抗载荷冲击能力,而且滚筒之间能够进行较好的联接,使输送机能更好地运送复杂性和堆积性的物品。但需说明的是,本实施例中的输送单元12也可使用皮带式运输机、螺旋输送机、板链输送机、网带输送机或者链条输送机等,本实施例未作限定。In the preferred implementation of this embodiment, since the conveying unit 12 conveys multiple types of materials with different volumes and weights, the load generated on the conveying unit 12 when being transferred from the storage unit 11 to the conveying unit 12 is different, so the conveying unit 12 The unit 12 preferably includes, but is not limited to, a roller conveyor line of a roller conveyor, which is suitable for transporting various materials with different sizes and weights (such as boxes, bags, pallets, etc.), capable of transporting heavier items, and has excellent load impact resistance. , And the rollers can be better connected, so that the conveyor can better transport complex and stacked items. However, it should be noted that the conveying unit 12 in this embodiment can also use a belt conveyor, a screw conveyor, a plate chain conveyor, a mesh belt conveyor, or a chain conveyor, etc., which is not limited in this embodiment.
所述视觉分析单元13的视觉扫描范围至少包括物料输送单元12的部分输送段,优选的视觉扫描范围是机器人正前方的方框范围,例如图1中储料单元11中的位于机器人正前方的方框。具体来说,物料在被输送的过程中,例如从图1中物料输送单元12的右侧部分传输至物料输送单元12的左侧部分,物料途径位于机器人正前方的方框,即视觉分析单元13的视觉扫描区域。视觉分析单元13用于采集被输送物料的物料图像,据以分析并获取物料信息;所述物料信息包括物料的抓取点位置信息、抓取姿态信息和目标位置信息。The visual scanning range of the visual analysis unit 13 includes at least a part of the conveying section of the material conveying unit 12. The preferred visual scanning range is the box area directly in front of the robot, for example, the storage unit 11 in FIG. 1 is located in front of the robot. Box. Specifically, in the process of material being transported, for example, from the right part of the material conveying unit 12 in Figure 1 to the left part of the material conveying unit 12, the material path is located in the box directly in front of the robot, that is, the visual analysis unit. 13 visual scanning area. The visual analysis unit 13 is used to collect the material image of the conveyed material to analyze and obtain material information; the material information includes the material's grasping point position information, grasping posture information and target position information.
可选的,视觉分析单元13可以是摄像模组,所述摄像模组包括摄像装置、存储装置和处理装置。所述摄像装置包括但不限于:照相机、视频摄像机、集成有光学系统或CCD芯片的摄像模块、集成有光学系统和CMOS芯片的摄像模块等。为提升视觉扫描区域的大小,视觉分析单元13可选用广角镜头或鱼眼镜头,本实施例不作限定。Optionally, the visual analysis unit 13 may be a camera module, and the camera module includes a camera device, a storage device, and a processing device. The camera device includes, but is not limited to: a camera, a video camera, a camera module integrated with an optical system or a CCD chip, a camera module integrated with an optical system and a CMOS chip, and the like. In order to increase the size of the visual scanning area, the visual analysis unit 13 can select a wide-angle lens or a fisheye lens, which is not limited in this embodiment.
在本实施例可选的实现方式中,所述抓取点位置信息和抓取姿态信息的获取方式为:视觉分析单元13通过扫描物料的外形轮廓来获取物料的空间几何信息(包括但不限于长度、角度或者点线面之间的关系、颜色等信息),据此分析得到适于抓取该物料的抓取点位置信息 和抓取姿态信息,这些信息通过通信网络传送至机器人单元14,机器人单元14即可执行对应的抓取动作。In an optional implementation manner of this embodiment, the method for acquiring the position information of the grasping point and the grasping posture information is: the visual analysis unit 13 acquires the spatial geometric information of the material by scanning the outline of the material (including but not limited to: The length, angle, or the relationship between points, lines and planes, colors, etc.), based on this analysis, obtains the position information of the grasping point and grasping posture information suitable for grasping the material, and these information are transmitted to the robot unit 14 through the communication network, The robot unit 14 can then perform the corresponding grasping action.
在本实施例可选的实现方式中,所述目标位置信息的获取方式为:视觉分析单元13通过扫描物料的外形轮廓获取物料的外形信息(包括但不限于长方体形状、球体形状或者圆柱体形状等),并根据所述外形信息分析得到关联于物料的形状类别的目标位置信息;其中,所述转运货架单元设有多层货架,不同层的货架用于容纳不同种类物料。因此,在获取到物料的外形信息后即可分析得到物料的目标位置信息。In an optional implementation of this embodiment, the target location information is acquired in a manner that the visual analysis unit 13 acquires the shape information of the material by scanning the outline of the material (including but not limited to the shape of a rectangular parallelepiped, a sphere, or a cylindrical shape). Etc.), and obtain the target location information associated with the shape category of the material according to the analysis of the shape information; wherein, the transfer rack unit is provided with multi-layer shelves, and the shelves of different layers are used to accommodate different types of materials. Therefore, after obtaining the shape information of the material, the target location information of the material can be analyzed.
在本实施例可选的实现方式中,所述目标位置信息的获取方式为:视觉分析单元13通过扫描物料表面的扫描码来读取物料的目标位置信息。举例来说,每个物料的表面都贴附预存有该物料的目标位置信息(如转运货架单元的第N层货架)的扫描码(包括但不限于二维码、一维码或条形码等),视觉分析单元13扫描解读后即可获取该信息。In an optional implementation manner of this embodiment, the method for acquiring the target location information is: the visual analysis unit 13 reads the target location information of the material by scanning the scan code on the surface of the material. For example, the surface of each material is attached with a scan code (including but not limited to two-dimensional code, one-dimensional code or bar code, etc.) pre-stored with the target location information of the material (such as the Nth shelf of the transfer shelf unit) , The visual analysis unit 13 can obtain the information after scanning and interpretation.
所述机器人单元14与视觉分析单元13通信连接,用于从视觉分析单元13接收所述物料的抓取点位置信息和抓取姿态信息,据以抓取所述物料并移送至升降式放料单元15。The robot unit 14 is communicatively connected with the visual analysis unit 13, and is used to receive the grasping point position information and grasping posture information of the material from the visual analysis unit 13, according to which the material is grasped and transferred to the elevating type discharging Unit 15.
需说明的是,本实施例涉及的机器人单元包括能但不限于:够实现多自由度的多轴机器人(如XYZ三轴机器人、四轴机器人、六轴机器人、甚或八轴机器人等)、具有3个旋转关节能够应用于装配作业的Scara机器人、或者能够实现高精度拾料的Delta机器人等等。而在实际的应用场景中,任何能够实现抓取及运输功能的自动化装置都能应用于本发明的技术方案中。It should be noted that the robot unit involved in this embodiment includes, but is not limited to: multi-axis robots capable of achieving multiple degrees of freedom (such as XYZ three-axis robots, four-axis robots, six-axis robots, or even eight-axis robots, etc.), The 3 rotary joints can be applied to Scara robots for assembly operations, or Delta robots that can achieve high-precision picking, and so on. In actual application scenarios, any automation device that can realize the functions of grabbing and transportation can be applied to the technical solution of the present invention.
值得注意的是,现有的播种式分拣系统通常都由人工来完成分拣,但由于人力所能承担的重量有限,所以每次大约只能分拣1KG重的产品;而本发明采用的机器人播种和/或分拣系统因机器人优秀的承载能力,至少能够提升2KG及以上重量的产品,从而大大提升了分拣系统的分拣能力。It is worth noting that the existing seeding sorting system usually completes the sorting manually, but due to the limited weight that manpower can bear, it can only sort about 1KG of products each time; and the present invention uses The robot seeding and/or sorting system can lift at least 2KG and above products due to the robot's excellent carrying capacity, thus greatly improving the sorting capacity of the sorting system.
所述升降式放料单元15与所述视觉分析单元13通信连接;所述升降式放料单元15沿转运货架单元16的高度做升降运动,其在接收到所述目标位置信息后将物料提升至目标位置,并向所述转运货架单元16中对应的货架放料。The elevating discharge unit 15 is in communication connection with the visual analysis unit 13; the elevating discharge unit 15 moves up and down along the height of the transfer rack unit 16, which lifts the material after receiving the target position information Go to the target location and place materials on the corresponding shelf in the transfer shelf unit 16.
为便于本领域技术人员理解,下文结合图2来对本实施例中的升降式放料单元做进一步的解释与说明。升降式放料单元15设有升降机构151、倒料机构152和滑道机构153。倒料机构152设于升降机构151上,由升降机构151带动后做升降运动;倒料机构152用于承载由机器人单元14移送而来的物料,并在将物料带动至目标位置后将物料倒出。In order to facilitate the understanding of those skilled in the art, the elevating discharge unit in this embodiment will be further explained and described below in conjunction with FIG. 2. The elevating unwinding unit 15 is provided with an elevating mechanism 151, a discharging mechanism 152 and a slideway mechanism 153. The material unloading mechanism 152 is installed on the lifting mechanism 151, which is driven by the lifting mechanism 151 to perform lifting motion; out.
可选的,本实施例中的倒料机构152可采用翻转机构或者小传送带。翻转机构包括一或 多个物料承载部,其在翻转后将物料倒入滑道机构153;而小传送带则可以将物料传送至滑道机构153中。以翻转机构为例,如图2所示的升降式放料单元,翻转机构沿箭头C的方向反转后就能将物料倒出。滑道机构153包括多层倾斜向下设置的滑道,供物料在被倒料机构152倒出后沿滑道向下流转至货架上。Optionally, the material dumping mechanism 152 in this embodiment may adopt a turning mechanism or a small conveyor belt. The turning mechanism includes one or more material carrying parts, which pour the materials into the chute mechanism 153 after turning; and the small conveyor belt can transfer the materials to the chute mechanism 153. Take the turning mechanism as an example, as shown in Fig. 2 of the elevating type unwinding unit, the turning mechanism can be reversed in the direction of arrow C to pour out the material. The chute mechanism 153 includes a multi-layer chute arranged obliquely downward, for materials to flow down the chute to the shelf after being poured by the material dumping mechanism 152.
优选的,所述机器人播种和/或分拣系统还包括一或多个监控装置,例如监控摄像机,这些监控装置用于监控物料是否正确地被放于对应的物料承载部中,以及/或者所述物料承载部在翻转后物料是否被倒入货架,以侦测物料的异常情况,帮助使用者及时发现异常情况。所述的异常情况包括但不限于物料卡住、物料掉落等,本实施例不作具体的限制。Preferably, the robotic seeding and/or sorting system further includes one or more monitoring devices, such as monitoring cameras, which are used to monitor whether materials are correctly placed in the corresponding material carrying parts, and/or It is stated whether the material is poured into the shelf after the material carrying part is turned over, so as to detect the abnormal condition of the material and help the user to find the abnormal condition in time. The abnormal conditions include, but are not limited to, material jams, material falling, etc., and this embodiment does not make specific restrictions.
优选的,转运货架单元16设有多层货架,每层货架的物料承托板161倾斜向上设置来拖住物料。。更为优选的是,货架的货架格口设有光幕,用于侦测物料是否正确进入对应的格口,从而帮助使用者及时发现物料没有正确进入格口的异常情况。需说明的是,可在转运货架单元中每个货架的货架格口都设置独立的光幕,以确保每个货架格口都有独立的监控,避免监控漏洞;但为了降低成本,也可使各列货架的货架格口共用一光幕,或者使各行货架的货架格口共用一光幕。Preferably, the transfer rack unit 16 is provided with multiple layers of shelves, and the material support plate 161 of each layer of shelves is inclined upward to hold the material. . More preferably, the shelf grid opening of the shelf is provided with a light curtain to detect whether the material enters the corresponding grid opening correctly, so as to help the user to find the abnormal situation that the material does not enter the grid opening correctly in time. It should be noted that an independent light curtain can be set on the shelf grid of each shelf in the transfer shelf unit to ensure that each shelf grid has independent monitoring and avoid monitoring loopholes; but in order to reduce costs, it can also be used The shelf grids of each row of shelves share a light curtain, or the shelf grids of each row of shelves share a light curtain.
在本实施例可选的实现方式中,所述机器人播种和/或拣选系统还包括底架17,作为系统的主体框架,用于承载所述储料单元11、物料输送单元12、视觉分析单元13、机器人单元14、升降式放料单元15和转运货架单元16。In an optional implementation of this embodiment, the robotic seeding and/or picking system further includes a chassis 17 as the main frame of the system for carrying the storage unit 11, the material conveying unit 12, and the visual analysis unit. 13. The robot unit 14, the elevating unwinding unit 15 and the transfer rack unit 16.
在本实施例优选的实现方式中,所述机器人单元14前向、后向、左向、有向中的一或多个方向上设有所述升降式放料单元15和转运货架单元16(即如图1所示的系统布局示意图),形成一种围绕着机器人单元的格局,使机器人单元能够操作更多的货架,提升拣选效率。In a preferred implementation of this embodiment, the robot unit 14 is provided with the elevating unwinding unit 15 and the transfer rack unit 16 in one or more of the forward, backward, left, and directed directions. That is, the system layout diagram shown in Figure 1), forming a pattern around the robot unit, so that the robot unit can operate more shelves and improve the efficiency of picking.
在本实施例优选的实现方式中,所述机器人单元14操作的左向和右向分别设有所述物料输送单元12,能够利用两条输送线增加拣选物料,提升拣选效率。In a preferred implementation of this embodiment, the material conveying unit 12 is provided in the left and right directions of the operation of the robot unit 14 respectively, and two conveying lines can be used to increase the sorting of materials and improve the sorting efficiency.
应理解的是,出于说明性目的而提供以上示例,并且以上示例不应被理解成是限制性的。同样的,该机器人播种和/或分拣系统可以另外地或替代地包括其它特征或包括较少的特征,而未背离本申请的范围。It should be understood that the above examples are provided for illustrative purposes, and the above examples should not be construed as limiting. Likewise, the robotic seeding and/or sorting system may additionally or alternatively include other features or include fewer features without departing from the scope of the present application.
综上所述,本发明提供的一种带升降机构的机器人播种和/或分拣系统,旨在提供一种基于机器人的自动拣选方案,实现了完全由自动化设备执行播种作业的功能,不仅作业效率大为提高,而且整个分拣过程的信息可追溯,实现全流程的控制和监管;分拣系统由于引入了机器人单元,大大扩展了设备的分拣能力;分拣系统还大大降低了错误率,避免传统的播种分拣系统中人工作业带来的失误操作或错误投单;而且由于操作人员的减少,作业流程得 到了最大程度的精简,使企业的管理成本得到极大的降低。因此,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the present invention provides a robot seeding and/or sorting system with a lifting mechanism, which aims to provide a robot-based automatic picking scheme, which realizes the function of performing seeding operations entirely by automated equipment. The efficiency is greatly improved, and the information of the entire sorting process can be traced to realize the control and supervision of the whole process; the sorting system has greatly expanded the sorting capacity of the equipment due to the introduction of the robot unit; the sorting system has also greatly reduced the error rate , To avoid erroneous operations or wrong orders caused by manual operations in the traditional seeding and sorting system; and due to the reduction of operators, the operation process has been simplified to the greatest extent, so that the management cost of the enterprise has been greatly reduced. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has a high industrial value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only exemplarily illustrate the principles and effects of the present invention, but are not used to limit the present invention. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
Claims (11)
- 一种带升降机构的机器人播种和/或分拣系统,其特征在于,包括:A robot seeding and/or sorting system with a lifting mechanism is characterized in that it comprises:储料单元,用于存放多类多件或者单类多件物料;Storage unit, used to store multiple types of multiple pieces or single type multiple pieces of materials;物料输送单元,用于将物料从所述储料单元输出和/或将物料运输至所述储料单元中;A material conveying unit for outputting materials from the storage unit and/or transporting materials to the storage unit;视觉分析单元,视觉扫描范围至少包括所述物料输送单元的部分输送段,用于采集被输送物料的物料图像,据以分析并获取物料信息;所述物料信息包括物料的抓取点位置信息、抓取姿态信息和目标位置信息;The visual analysis unit, the visual scanning range includes at least part of the conveying section of the material conveying unit, and is used to collect the material image of the conveyed material to analyze and obtain material information; the material information includes the location information of the material grabbing point, Grab posture information and target location information;机器人单元,与所述视觉分析单元通信连接;所述机器人单元接收所述物料的抓取点位置信息和抓取姿态信息,据以抓取所述物料并移送至升降式放料单元;The robot unit is communicatively connected with the visual analysis unit; the robot unit receives the position information of the grasping point and the grasping posture information of the material, and then grasps the material and transfers it to the elevating unloading unit;所述升降式放料单元,与所述视觉分析单元通信连接;所述升降式放料单元沿转运货架单元的高度做升降运动,其在接收到所述目标位置信息后将物料提升至目标位置,并向所述转运货架单元中对应的货架放料;The elevating unloading unit is communicatively connected with the visual analysis unit; the elevating unloading unit moves up and down along the height of the transfer rack unit, and lifts the material to the target position after receiving the target position information , And put materials on the corresponding shelf in the transfer shelf unit;所述转运货架单元,设有多层货架,用于将物料转运至下游输送系统。The transfer rack unit is provided with multi-layer racks for transferring materials to the downstream conveying system.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于,所述抓取点位置信息和抓取姿态信息的获取方式包括:所述视觉分析单元通过扫描物料的外形轮廓来获取物料的空间几何信息,据以分析得到物料的抓取点位置信息和抓取姿态信息。The robot seeding and/or sorting system according to claim 1, wherein the method for acquiring position information of the grasping point and grasping posture information comprises: the visual analysis unit obtains the information by scanning the outline of the material The spatial geometric information of the material is analyzed to obtain the material's grasping point position information and grasping posture information.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于,所述目标位置信息的获取方式包括如下任一种或两种的组合:The robot seeding and/or sorting system according to claim 1, wherein the method for acquiring the target position information includes any one or a combination of the following:方式1)所述视觉分析单元通过扫描物料的外形轮廓获取物料的外形信息,并根据所述外形信息分析得到关联于物料的形状类别的目标位置信息;其中,所述转运货架单元设有多层货架,不同层的货架用于容纳不同形状类别的物料;Mode 1) The visual analysis unit obtains the shape information of the material by scanning the contour of the material, and analyzes the shape information to obtain target position information related to the shape category of the material; wherein, the transfer rack unit is provided with multiple layers Shelves, different layers of shelves are used to hold materials of different shapes and categories;方式2)所述视觉分析单元通过扫描物料表面的扫描码来读取物料的目标位置信息。Manner 2) The visual analysis unit reads the target location information of the material by scanning the scan code on the surface of the material.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于,所述升降式放料单元包括:The robotic seeding and/or sorting system according to claim 1, wherein the lifting type unwinding unit comprises:升降机构;Lifting mechanism倒料机构,设于所述升降机构上,并由所述升降机构带动做升降运动;所述倒料机构用于承载物料,并在将物料带动至目标位置后将物料倒出;The material dumping mechanism is arranged on the lifting mechanism and is driven by the lifting mechanism to make a lifting movement; the material dumping mechanism is used to carry materials and pour the materials out after driving the materials to the target position;滑道机构,包括多层倾斜向下的滑道,供所述倒料机构倒入物料后滑出。The chute mechanism includes a multi-layer inclined downward chute for the material dumping mechanism to pour in the material and slide it out.
- 根据权利要求4所述的机器人播种和/或分拣系统,其特征在于,所述倒料机构包括翻转机构或者传送带机构;所述翻转机构包括一或多个物料承载部,其在翻转后将物料倒入所 述滑道机构;所述传送带机构将物料传入所述滑道机构。The robotic seeding and/or sorting system according to claim 4, wherein the material dumping mechanism includes a turnover mechanism or a conveyor belt mechanism; the turnover mechanism includes one or more material carrying parts, which after turning over The material is poured into the chute mechanism; the conveyor belt mechanism passes the material into the chute mechanism.
- 根据权利要求5所述的机器人播种和/或分拣系统,其特征在于,所述系统还包括:The robotic seeding and/or sorting system according to claim 5, wherein the system further comprises:一或多个监控装置,用于监控物料是否正确地被放于对应的物料承载部中,以及/或者所述物料承载部在翻转后物料是否被倒入货架,以侦测物料的异常情况;其中,所述异常情况包括物料卡住和/或掉落。One or more monitoring devices for monitoring whether the material is correctly placed in the corresponding material carrying part, and/or whether the material is poured into the shelf after the material carrying part is turned over, so as to detect the abnormal condition of the material; Wherein, the abnormal situation includes material jam and/or falling.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于,所述转运货架单元设有多层货架;每层货架的物料承托板倾斜向上设置。The robotic seeding and/or sorting system according to claim 1, wherein the transfer rack unit is provided with multi-layer racks; and the material supporting plate of each rack is arranged obliquely upward.
- 根据权利要求7所述的机器人播种和/或分拣系统,其特征在于,所述货架的货架格口设有光幕,用于侦测物料是否正确进入对应的格口;其中,所述转运货架单元中每个货架的货架格口设有独立的光幕;或者各列货架的货架格口共用一光幕;或者各行货架的货架格口共用一光幕。The robot seeding and/or sorting system according to claim 7, characterized in that the shelf grid opening of the shelf is provided with a light curtain for detecting whether materials have entered the corresponding grid opening correctly; wherein, the transfer The shelf grid of each shelf in the shelf unit is provided with an independent light curtain; or the shelf grids of each row of shelves share a light curtain; or the shelf grids of each row of shelves share a light curtain.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于,所述系统还包括:The robotic seeding and/or sorting system according to claim 1, wherein the system further comprises:底架,用于承载所述储料单元、物料输送单元、视觉分析单元、机器人单元、升降式放料单元和转运货架单元。The underframe is used to carry the storage unit, the material conveying unit, the visual analysis unit, the robot unit, the elevating unwinding unit and the transfer rack unit.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于:The robot seeding and/or sorting system according to claim 1, characterized in that:所述机器人单元在其操作的前向、后向、左向、有向中的一或多个方向上设有所述升降式放料单元和转运货架单元;以及/或者,所述机器人单元操作的左向和右向分别设有所述物料输送单元。The robot unit is provided with the elevating unloading unit and the transfer rack unit in one or more of the forward, backward, left, and directional directions of its operation; and/or, the robot unit operates The material conveying unit is respectively provided in the left direction and the right direction.
- 根据权利要求1所述的机器人播种和/或分拣系统,其特征在于,所述输送单元包括滚筒输送线;所述机器人单元包括:多轴机器人、具有多个旋转关节的机器人或者Delta机器人。The robot seeding and/or sorting system according to claim 1, wherein the conveying unit comprises a roller conveying line; the robot unit comprises: a multi-axis robot, a robot with multiple rotary joints, or a Delta robot.
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