WO2021218739A1 - Optical engine and laser projection device - Google Patents

Optical engine and laser projection device Download PDF

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Publication number
WO2021218739A1
WO2021218739A1 PCT/CN2021/088686 CN2021088686W WO2021218739A1 WO 2021218739 A1 WO2021218739 A1 WO 2021218739A1 CN 2021088686 W CN2021088686 W CN 2021088686W WO 2021218739 A1 WO2021218739 A1 WO 2021218739A1
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WO
WIPO (PCT)
Prior art keywords
heat
optical engine
heat dissipation
optical
housing
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Application number
PCT/CN2021/088686
Other languages
French (fr)
Chinese (zh)
Inventor
邢哲
崔雷
魏伟达
Original Assignee
青岛海信激光显示股份有限公司
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Application filed by 青岛海信激光显示股份有限公司 filed Critical 青岛海信激光显示股份有限公司
Priority to CN202180031857.8A priority Critical patent/CN115398333A/en
Publication of WO2021218739A1 publication Critical patent/WO2021218739A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/16Cooling; Preventing overheating

Definitions

  • This application relates to the field of projection technology, in particular to an optical engine and laser projection equipment.
  • the optical engine includes a light source, an optomechanical system, and a lens.
  • the light source is used to emit the light beam.
  • the optomechanical system is used to receive and process the light beam emitted by the light source. After that, the processed light beam is emitted to the lens.
  • the lens is used to receive the emitted light from the optomechanical system.
  • the light beam is refracted and reflected to project the light beam onto the projection screen to realize the picture display.
  • the heat generated by the light beam received by the opto-mechanical system is easily concentrated inside the opto-mechanical system, so that the optical components included in the opto-mechanical system heat up. The high temperature will adversely affect the reliability and life of the optical components, so it is necessary Dissipate heat for the opto-mechanical system.
  • the optomechanical system includes an optomechanical housing, an optical device, and a heat sink.
  • the optical device is enclosed and arranged inside the optomechanical housing, and the radiator is arranged on the outer surface of the optomechanical housing. In this way, when the optical device processes the light beam, the heat collected in the optical engine housing can be conducted to the radiator through the optical engine housing, so as to dissipate heat through the radiator.
  • optical engine which includes:
  • a light source the light source is used to emit a light beam
  • the optomechanical system includes an optomechanical housing, an optical device, and a radiator.
  • the light source is located on the light entrance side of the optomechanical housing.
  • the optical device is arranged inside the optomechanical housing for receiving the The light beam emitted by the light source is processed, and then the processed light beam is emitted.
  • the radiator is fixed on the outer wall of the optical engine housing, and one end of the radiator extends into the inside of the optical engine housing;
  • the lens is located on the side of the light outlet of the optical machine housing, and the lens is used for receiving the processed light beam emitted by the optical device for transmission imaging.
  • the laser projection device includes a housing in which the optical engine of the above technical solution is accommodated.
  • FIG. 1 is a schematic structural diagram of an optical engine provided by an embodiment of the present application.
  • FIG. 2 is a schematic diagram of an exploded structure of an optical-mechanical system provided by an embodiment of the present application
  • FIG. 3 is a schematic diagram of an exploded structure of a radiator provided by an embodiment of the present application.
  • Fig. 4 is a schematic diagram of a laser projection system provided by an embodiment of the present application.
  • Fig. 5 is an optical schematic diagram of a laser projection device provided by an embodiment of the present application.
  • 1 light source; 2: optomechanical system; 3: lens; 4: first heat dissipation module; 5: second heat dissipation module;
  • 21 Optical machine housing; 22: radiator; 41: first cooling fan; 51: second cooling fan;
  • 211 the first opening
  • 212 the heat dissipation hole
  • 213 the lower shell
  • 214 the upper shell
  • 221 the first heat dissipation fin
  • 222 the first heat conducting plate
  • 223 the first heat pipe
  • 224 the second Heat conduction plate
  • 2241 the second opening.
  • 100 light source part
  • 200 opto-mechanical part
  • 300 lens part
  • Fig. 1 illustrates a schematic structural diagram of an optical engine according to an embodiment of the present application.
  • the optical engine includes: a light source 1, an optical mechanical system 2 and a lens 3.
  • the light source 1 is used to emit light beams;
  • the optical mechanical system 2 includes an optical mechanical housing 21, an optical device and a heat sink 22,
  • the light source 1 is located at the light entrance side of the optical engine housing 21, and the optical device is arranged inside the optical engine housing 21 for receiving and processing the light beam emitted by the light source 1, and then emitting processing
  • the radiator 22 is fixed on the outer wall of the optical engine housing 21, and one end of the radiator 22 extends into the optical engine housing 21;
  • the lens 3 is located in the optical engine housing 21 On the light exit side of the body 21, the lens 3 is used to receive the processed light beam emitted by the optical device for transmission imaging.
  • the radiator 22 since the radiator 22 is fixed on the outer wall of the optical engine housing 21, and one end of the radiator 22 extends into the optical engine housing 21, the heat inside the optical engine housing 21 can be transferred to the radiator 22.
  • the part deep inside the optical engine housing 21 is directly absorbed, and then can be directly transmitted to the outside of the optical engine housing 21 through the radiator 22.
  • the end of the radiator 22 that extends into the optical engine housing 21 can be closer to the optical device than the optical engine housing 21, so the heat on the optical device can be more easily transferred to the outside of the optical housing through the radiator 22.
  • the heat sink 22 has a significant heat dissipation effect on the optical device, thereby further improving the heat dissipation performance of the optical mechanical system 2. In this way, the optical device can process the light beam emitted by the light source 1 under a suitable temperature environment and emit the light beam to the lens 3, which can transmit and image the light beam.
  • the optical engine may be an ultra-short-focus optical engine.
  • the optical engine may also be a short-focus optical engine or a long-focus optical engine, which is not limited in the embodiment of the present application.
  • the optical engine housing 21 may include a lower housing 213 and an upper housing 214.
  • the lower housing 213 is used to support optical devices
  • the upper housing 214 is used to be fixedly connected to the lower housing 213, thereby Keep the optical engine housing 21 in a sealed state.
  • the material of the optomechanical housing 21 may be magnesium aluminum alloy.
  • the thermal conductivity of the magnesium aluminum alloy is low, the thermal conductivity is weak, and the sealing performance is strong. Specifically, the thermal conductivity of the magnesium aluminum alloy is 80 W/(m ⁇ K).
  • the optomechanical housing 21 can be formed by a die-casting process, so that a lighter and stronger optomechanical housing 21 can be obtained.
  • a sealing member may be provided at the fixed connection between the upper housing 214 and the lower housing 213 included in the optical engine housing 21 to improve the sealing performance of the optical engine housing 21.
  • the light source 1 may be a multi-color laser light source or a monochromatic laser light source.
  • the optical device may include one or a combination of DMD (Digital Micromirror Device), lens assembly, TIR (Total Internal Reflection) prism assembly, and galvanometer.
  • the light source 1 is connected to the light entrance side of the optical engine housing 21, and the lens 3 is connected to the light exit side of the optical engine housing 21.
  • the light entrance side and the light exit side of the optical engine housing 21 may be perpendicular or parallel to each other.
  • the DMD can be arranged on the bottom surface of the optical machine housing 21 and perpendicular to the light outlet side of the optical machine housing 21, the lens assembly can be fixed on the bottom surface of the optical machine housing 21, and the light entrance side of the lens assembly faces the optical machine housing 21, the TIR prism assembly is located above the DMD, the light exit side of the TIR prism assembly faces the light exit side of the optical machine housing 21, and the galvanometer is set between the TIR prism assembly and the light exit side of the optical machine housing 21 between.
  • the optical-mechanical system 2 may also have other structures, which are not limited in the embodiment of the present application.
  • the light beam emitted from the light source 1 can sequentially pass through the lens assembly, DMD, TIR prism assembly and galvanometer in the optomechanical housing 21 for modulation, and the modulated light beam is emitted to the lens 3 based on the light exit of the optomechanical system 2. Furthermore, the lens 3 can receive the modulated light beam for transmission imaging.
  • the power of the light source 1 is relatively large, so the light beam emitted by the light source 1 has high heat.
  • the light beam irradiates the optical device, it will cause the optical device to generate a strong heat flux.
  • the temperature of the internal space of the housing 21 will gradually increase.
  • part of the light beam emitted by the light source 1 can be directly emitted to the lens 3 after being propagated by the optical device.
  • the end of the radiator 22 deep into the optical engine housing 21 can be located at a position that can receive the light beam that is not directly projected to the lens 3, so that the end of the radiator 22 deep into the optical engine housing 21 can not only absorb the optical engine
  • the heat in the internal space of the housing 21 can directly absorb the heat of the light beam that is not directly projected to the lens 3, so that the temperature of the optical device and the internal space of the optical machine housing 21 can be significantly reduced.
  • the position of the radiator 22 can be set according to the actual situation.
  • the end of the radiator 22 deep into the optical engine housing 21 can be located between the DMD and the TIR prism assembly to receive the TIR emitted from the DMD.
  • the final prism component does not directly project the light beam to the lens 3, thereby greatly reducing the heat of the TIR prism component.
  • the end of the radiator 22 that goes deep into the optical engine housing 21 can also be located between the TIR prism assembly and the galvanometer to receive the light beam that is emitted from the TIR prism assembly to the galvanometer and is not directly projected to the lens 3, thereby greatly reducing The heat of the galvanometer.
  • the heat sink 22 may include a first heat dissipation fin 221 and a first heat conducting plate 222; the first heat dissipation fin 221 is fixed on the outer wall of the optical engine housing 21, and the optical engine housing 21 is provided with a first opening 211, the first side of the first heat conduction plate 222 passes through the first opening 211 to extend into the optical engine housing 21, and the first heat conduction plate 222 and the first heat dissipation
  • the fins 221 are thermally connected; a part of the heat conducting plate on the first heat conducting plate 222 that extends into the optical engine housing 21 is configured to absorb heat in the optical engine housing 21 to conduct the absorbed heat to the first heat dissipation fins 221.
  • the first heat conducting plate 222 can more conveniently absorb the heat inside the optical engine housing 21, and then conduct the absorbed heat to the first heat dissipation fins 221 , Thereby speeding up the heat conduction efficiency in the optical engine housing 21. After that, the heat conducted by the first heat conducting plate 222 can be dissipated through the first heat dissipation fins 221, thereby completing the heat dissipation process of the heat sink 22. Therefore, the cooperation of the first heat conducting plate 222 and the first heat dissipation fin 221 can efficiently absorb and radiate the heat inside the optical engine housing 21.
  • the first heat-conducting plate 222 can receive the first part of the light beam processed by the optical device based on the position of the first heat-conducting plate 222 extending into the inside of the optical engine housing 21, so as to directly absorb the heat of the first part of the light beam.
  • first heat conducting plate 222 and the first heat dissipation fin 221 may directly contact and be fixedly connected, of course, they may also be indirectly connected through other heat conducting members, as long as the heat conducting connection can be realized, which is not limited in the embodiment of the present application.
  • the first heat conducting plate 222 can be rectangular, of course, can also be circular, or other shapes, as long as it can facilitate the absorption and conduction of heat.
  • the material of the first heat conducting plate 222 may be copper.
  • the material of the first heat conducting plate 222 may also be other materials such as aluminum, as long as it has excellent thermal conductivity.
  • the shape of the first opening 211 may be a long strip, so that the first heat conducting plate 222 can pass through the first opening 211 based on its own side.
  • the width of the first opening 211 may be slightly greater than the width of the first heat conducting plate 222, and the length of the first opening 211 may be slightly greater than the length of one side of the first heat conducting plate 222. In this way, the first heat conducting plate 222 and the first heat conducting plate 222 A closer fit relationship can be formed between the openings 211.
  • the part of the first heat conducting plate 222 that extends out of the optical machine housing 21 may be provided with a boss, which can limit the first heat conducting plate 222 to prevent the first heat conducting plate 222 from falling into the optical machine housing. ⁇ 21 ⁇ Body 21.
  • the first part of the light beam may be a light beam that is not directly emitted to the lens 3 after being processed by an optical device.
  • the first part of the light beam may be off light after rotating and reflecting the DMD included in the optical device. Since the first part of the light beam will not be directly used for projection and will not affect the projection effect of the optical engine, the heat of the first part of the light beam can be absorbed by the first heat conducting plate 222 to significantly reduce the temperature in the optical engine housing 21.
  • the first heat dissipation fin 221 may be welded to the outer wall of the optical engine housing 21, of course, it may also be fixedly connected to the optical engine housing 21 by fixing screws.
  • the material of the first heat dissipation fin 221 may be copper. Copper has high thermal conductivity and strong heat conduction and heat dissipation capabilities. Of course, the material of the first heat dissipation fin 221 may also be other materials such as aluminum. Make a limit.
  • the heat sink 22 may further include at least one first heat conduction tube 223; the first heat dissipation fins 221 may include a plurality of parallel sub-fins, each of the first heat conduction tubes 223 The side wall of the first end of each first heat conducting tube 223 is fixedly connected to the first heat conducting plate 222, the second end of each first heat conducting tube 223 penetrates a plurality of sub-fins, and the side wall of the second end of each first heat conducting tube 223 is connected to the The sub-fins are fixedly connected.
  • each first heat conduction pipe 223 can realize the indirect connection between the first heat conduction plate 222 and the multiple sub-fins, and each first heat conduction pipe 223 can transfer the heat on the first heat conduction plate 222 to the multiple sub-fins. In order to realize the heat conduction connection between the first heat conducting plate 222 and the plurality of sub-fins.
  • each first heat transfer tube 223 penetrates a plurality of sub-fins, and the side wall of the second end of each first heat transfer tube 223 is fixedly connected to each sub-fin, so that each first heat transfer tube 223 The heat on the 223 can be conducted to multiple sub-fins at the same time to improve the heat transfer efficiency.
  • the first heat conduction pipe 223 may be a hollow tubular structure sealed at both ends, and the first heat conduction pipe 223 is provided with condensate, when the first heat conduction plate 222 transfers heat to the first end of the first heat conduction pipe 223,
  • the condensate arranged in the first end of a heat conduction tube 223 can evaporate into a gaseous state and diffuse to the second end of the first heat conduction tube 223.
  • the plurality of sub-fins can dissipate heat to the second end of the first heat transfer tube 223, so that the gaseous condensate at the second end of the first heat transfer tube 223 can be condensed into a liquid state.
  • liquid condensate can slip back to the first end of the first heat conducting tube 223 by capillary action.
  • a heat conduction cycle can be formed based on the phase change heat transfer, and the heat on the first heat conduction plate 222 can be stably conducted to the first heat dissipation fin 221.
  • the inside of the first heat pipe 223 may be in a vacuum state, and the condensate may be pure water, of course, it may also be other types of condensate, which is not limited in the embodiment of the present application.
  • each first heat pipe 223 can be welded to the first heat conducting plate 222, and the side wall at the second end of each first heat pipe 223 can be welded to a plurality of sub-fins, of course, the first
  • the connection between the heat pipe 223 and the first heat conducting plate 222, and the connection between the first heat pipe 223 and the plurality of sub-fins may also be other ways.
  • the extension direction of the second end of each first heat transfer tube 223 may be perpendicular to the plane direction of the sub-fins, or may be at an acute angle to the plane direction of the sub-fins, as long as the multiple sub-fins can be evenly distributed to the first heat transfer tube 223 The heat can be dissipated.
  • the number of the first heat pipes 223 can be set according to actual conditions.
  • the number of the first heat pipes 223 can be two or three, which is not limited in the embodiment of the present application.
  • the cost of the first heat pipe 223 is low, and the first heat pipe 223 of different materials, different volumes and different shapes can be replaced according to actual conditions.
  • each first heat conduction pipe 223 may be a right-angle elbow.
  • the bending angle and specific shape of each first heat conduction pipe 223 may also be based on the first heat conduction plate 222 and the first heat dissipation fin 221 The positional relationship between the two can be set flexibly, which is not limited in the embodiment of the present application.
  • the heat sink 22 may further include a second heat conducting plate 224; a heat dissipation hole 212 is provided on the side wall of the optical machine housing 21, and the second heat conduction plate 224 covers the heat dissipation hole 212, and
  • the first heat dissipation fin 221 is fixedly connected to the second heat-conducting plate 224; the second heat-conducting plate 224 is configured to absorb the heat in the opto-mechanical housing 21 to conduct the absorbed heat to The first heat dissipation fins 221.
  • the second heat conducting plate 224 can facilitate the absorption of heat, and can directly transfer the heat to the first heat dissipation fin 221 connected thereto, so as to facilitate the first heat dissipation fin 221 to dissipate heat.
  • the second heat conducting plate 224 may have a rectangular thin plate-like structure, of course, it may also be a thin plate of other shapes.
  • the material of the second heat conducting plate 224 may be copper, which has high thermal conductivity and strong thermal conductivity.
  • the material of the second thermal conductive plate 224 can also be other materials such as aluminum, as long as it has excellent thermal conductivity.
  • the heat dissipation hole 212 may be rectangular, or may be other shapes such as a circle.
  • the second heat conducting plate 224 completely covers the heat dissipation hole 212 so as to achieve a sealing effect.
  • the light beam emitted to the position of the heat dissipation hole can also be directly irradiated on the second heat conducting plate 224, so as to directly absorb the heat of this part of the light beam through the second heat conducting plate 224.
  • the second heat conducting plate 224 and the optomechanical housing 21 can be fixedly connected by screws, and the second heat conducting plate 224 and the first heat dissipation fin 221 can be welded.
  • the second heat conducting plate 224 and the optomechanical housing 21 can be connected by welding.
  • the fixed connection between the second heat conducting plate 224 and the first heat dissipation fin 221 can also be achieved in other ways, which is not limited in the embodiment of the present application.
  • the plane direction of the second heat conducting plate 224 may be perpendicular to the plane direction of each sub-fin.
  • each sub-fin can be thermally connected to the second heat-conducting plate 224, and the second heat-conducting plate 224 can directly transfer heat to each sub-fin.
  • each sub-fin perpendicular to the second heat-conducting plate 224 can make The heat on the second heat conducting plate 224 is dissipated more smoothly, reducing obstruction.
  • the plane direction of the second heat conducting plate 224 may also be an acute angle with the plane direction of each sub-fin, as long as it is beneficial to the heat dissipation.
  • the second heat conducting plate 224 may be provided with a second opening 2241 that overlaps the first opening 211, and the first side edge of the first heat conducting plate 222 sequentially passes through the second The opening 2241 and the first opening 211. In this way, the first heat conducting plate 222 and the second heat conducting plate 224 can be tightly connected, and the sealing performance of the optomechanical system 2 can be improved.
  • the plane direction of the first heat conducting plate 222 may be perpendicular to the plane direction of the second heat conducting plate 224.
  • the first heat-conducting plate 222 and the second heat-conducting plate 224 that are perpendicular to each other can receive light beams from multiple directions, so that the energy of the light beams can be absorbed more comprehensively.
  • the plane direction of the first heat-conducting plate 222 can also be an acute angle with the plane direction of the second heat-conducting plate 224, as long as it is beneficial to the absorption of beam energy.
  • the optical engine may further include at least one heat dissipation module, and at least one heat dissipation module includes a first heat dissipation module 4 connected to the light source 1, and/or an optical engine housing 21 is connected to the second heat dissipation module 5;
  • the first heat dissipation module 4 includes a first heat dissipation fan 41
  • the second heat dissipation module 5 includes a second heat dissipation fan 51
  • the first heat dissipation fan 41 and the second heat dissipation fan 51 are both configured To drive the air flow inside the radiator 22. In this way, the heat dissipation of the radiator 22 can be promoted, and the heat dissipation performance of the radiator 22 can be improved.
  • the first heat dissipation module 4 may be an air-cooled heat dissipation module.
  • the first heat dissipation module 4 may also include at least one second heat pipe and second heat dissipation fins.
  • the first end of each second heat pipe The side wall of the light source 1 can be fixedly connected to the light source 1, and the side wall of the second end of each second heat conducting tube can be fixedly connected to the second heat dissipation fin.
  • each of the second heat pipes can transfer the heat generated by the light source 1 to the second heat dissipation fins, so that the second heat dissipation fins can dissipate the heat.
  • the first heat dissipation fan 41 may also be configured to drive the air flow inside the second heat dissipation fins to accelerate the heat dissipation of the second heat dissipation fins.
  • the structure of the second heat pipe may be the same as or similar to the structure of the first heat pipe 223, which will not be repeated in the embodiment of the present application.
  • the second heat dissipation module 5 may be a liquid-cooled heat dissipation module.
  • the second heat dissipation module 5 may also include one or more heat conduction hoses, a water pump, and third heat dissipation fins.
  • the first end of the at least one heat conduction hose can be fixedly connected to the optical engine housing 21, the second end of the heat conduction hose can be fixedly connected to the third heat dissipation fin, the heat conduction hose can also be connected to the second water pump, and the heat conduction hose A circulating fluid is arranged inside, and the water pump can make the circulating fluid flow back and forth between the first end of the heat-conducting hose and the second end of the heat-conducting hose.
  • the water pump can remove the high temperature circulating fluid from the first end of the heat conduction hose.
  • One end is transferred to the second end of the heat-conducting hose, and the third heat-dissipating fin fixedly connected to the second end of the heat-conducting hose can dissipate and cool the high-temperature circulating fluid, so as to realize the heat dissipation of the light engine housing 21 Disseminate.
  • the water pump can also transfer the cooled circulating fluid from the second end of the heat conducting hose to the first end of the heat conducting hose to form a heat dissipation cycle.
  • the circulating fluid may be pure water, and the pure water has a large specific heat capacity, so that a large amount of heat can be absorbed with a small temperature change range, thereby improving the heat dissipation efficiency of the second heat dissipation module 5.
  • the first end of the heat-conducting hose may be located near the DMD provided in the optical machine housing 21, so that the heat on the DMD can be directly dissipated through the heat-conducting hose.
  • a heat-conducting block can also be arranged near the DMD. One end of the heat-conducting block is connected to the opto-mechanical housing 21. The heat conduction hose connected to the housing 21 dissipates heat.
  • heat-conducting hoses when the number of heat-conducting hoses is multiple, there may be multiple heat-conducting hoses whose first ends are connected to the light source 1, and the second ends of the multiple heat-conducting hoses are connected to the third heat dissipation fins. In this way, direct heat dissipation of the light source 1 can be realized.
  • the air flow driven by the heat dissipation fan included in the at least one heat dissipation module is different from any one of the The plane directions of the sub-fins are parallel.
  • the airflow can flow more evenly through the gap between the two adjacent sub-fins to take away the heat from the surface of each sub-fin, thereby increasing the heat dissipation area of each cooling fin and improving each sub-fin The heat dissipation performance.
  • the airflow direction can also be an acute angle with the plane direction of any sub-fin, as long as the heat dissipation performance of each sub-fin can be improved.
  • the airflow direction driven by one of the first heat dissipation module 4 and the second heat dissipation module 5 can be the same as that of any sub
  • the plane directions of the fins are parallel, and the air flow driven by the other of the first heat dissipation module 4 and the second heat dissipation module 5 can be directed to other directions.
  • it can be directed to the lens 3 or the light source 1 to assist the lens 3 or The light source 1 dissipates heat.
  • the flow direction of the air flow driven by the first heat dissipation module 4 and the second heat dissipation module 5 can be parallel to the plane direction of any sub-fin to enhance the heat dissipation performance of the first heat dissipation fin 221.
  • the optomechanical system 2 may further include a light baffle.
  • the light baffle is located inside the optomechanical housing 21 and is fixedly connected to an end of the radiator 22 protruding into the optomechanical housing 21.
  • the light shielding sheet can cooperate with the first heat conducting plate 222 to increase the amount of heat absorbed by the radiator 22 to the internal heat of the optical engine housing 21 and the receiving area of the first part of the light beam processed by the optical device by one end of the radiator 22.
  • the surface of the light shielding sheet can be coated with a light-absorbing material, thereby enhancing the heat absorption effect of the light shielding sheet.
  • the optical engine system 2 including the aluminum radiator 22 in the present application 2 includes the copper radiator
  • the internal temperature of the optical-mechanical system 2 of 22, and the closed optical-mechanical system 2 in the background art, and the temperature of the optical components were measured, and the results are as follows:
  • the projection state is black field
  • the ambient temperature is 40°C.
  • the optomechanical system including the copper radiator corresponds to the lowest temperature, and the optomechanical system including the aluminum radiator has the lowest temperature.
  • the corresponding temperature of each item has increased, and the temperature of each item corresponding to the closed opto-mechanical system is the highest.
  • the heat dissipation effect of the copper radiator is the most significant, the heat dissipation effect of the aluminum radiator is the second, and the heat dissipation effect of the radiator included in the closed optomechanical system is the weakest. In this way, it can be proved that the heat dissipation performance of the copper radiator is stronger than that of the aluminum radiator. Furthermore, it can be proved that compared with the prior art, the heat dissipation effect of the solution in the embodiment of the present application is more significant.
  • the radiator since the radiator is fixed on the outer wall of the optical engine housing, and one end of the radiator extends into the optical engine housing, the heat inside the optical engine housing can be penetrated into the optical engine housing by the radiator The part is directly absorbed, and then can be directly transmitted to the outside of the optical engine housing through the radiator.
  • the end of the radiator that extends into the optical engine housing can be closer to the optical device relative to the optical engine housing, so the heat on the optical device can be more easily conducted through the radiator to the outside of the optical housing, so the radiator is more effective for the optical device.
  • the heat dissipation effect of the device is more significant, thereby further improving the heat dissipation performance of the optomechanical system. .
  • the at least one heat dissipation module can drive the air flow inside the radiator, thereby enhancing the heat dissipation effect of the radiator and improving the utilization rate of the at least one heat dissipation module.
  • the first heat-conducting plate can receive the first part of the light beam
  • the second heat-conducting plate can receive the second part of the light beam, so the first heat-conducting plate and the second heat-conducting plate can directly absorb part of the heat of the light beam.
  • first heat conducting plate and the second heat conducting plate are both thermally connected to the first heat dissipation fin, so the first heat conduction plate and the second heat conduction plate can directly conduct part of the light beam heat to the first heat dissipation fin, so as to pass through the first heat dissipation fin.
  • a heat dissipation fin realizes heat dissipation.
  • the first heat conduction pipe can efficiently transfer the heat on the first heat conduction plate to the first heat dissipation fins.
  • the optical device can process the light beam emitted by the light source in a suitable temperature environment, and emit the light beam to the lens, and the lens can transmit and image the light beam.
  • an embodiment of the present application also provides a laser projection system 001, which includes a laser projection device 10 and a projection screen.
  • the laser projection system 001 may be an ultra-short throw laser projection system.
  • the projection screen may be an optical projection screen, such as a Fresnel optical screen.
  • the laser projection device 10 emits an obliquely upward beam to irradiate the projection screen for imaging.
  • the laser projection device includes a shell casing, and an optical engine is placed in the casing.
  • the optical engine in this example may be the optical engine in the foregoing embodiment.
  • the light source is a three-color laser light source including a red laser, a green laser, and a blue laser.
  • the lens is an ultra-short throw projection lens.
  • the optical-mechanical system adopts a DLP projection architecture
  • the light valve is a DMD digital micro-mirror device.
  • a galvanometer is also arranged between the optical path of the DMD digital micromirror device and the lens, which is used to realize the displacement change of the image beam at different times through vibration or movement change, so as to improve the image definition.
  • FIG. 5 shows a schematic diagram of the optical path of a laser projection device, which is divided into a light source part 100, an optical machine part 200, and a lens part 300 according to the optical function part.
  • the light source part 100 includes a red laser 110, a blue laser 120, a green laser 130, and a plurality of optical lenses.
  • the plurality of optical lenses homogenize and converge the laser beam. Because the laser itself has strong coherence, in order to improve the speckle problem caused by laser projection, the optical path of the light source output to the optical machine can also be provided with a speckle dissipating component, such as a moving diffuser, and a moving diffuser.
  • the diffuser wheel 260 shown in FIG. 5 is a rotating diffuser.
  • the light beam emitted from the light source part 100 is incident on the optical machine part 200.
  • the light pipe is usually located at the front end of the optical machine part 200 and is used to first receive the illumination beam of the light source.
  • the light pipe has the function of mixing and homogenizing light, and the exit of the light pipe It is rectangular and has a shaping effect on the light spot.
  • the diffuser wheel 260 is located in the convergent light path of the convergent lens group in the light source part, and the distance from the wheel surface of the diffuser wheel 260 to the light-incident surface of the light-collecting part-light pipe is about 1.5-3 mm.
  • the light pipe has a certain light-receiving angle range. For example, light beams within the range of plus or minus 23 degrees can enter the light pipe and be used by the rear-end illumination light path, while other large-angle light beams become stray light and are blocked, causing light loss.
  • the light exit surface of the diffusion wheel is arranged close to the light entrance surface of the light pipe, which can increase the amount of light that the laser beam is collected into the light pipe after diffusion, and improve the light utilization rate. It should be noted that the above-mentioned light receiving member may also be a fly-eye lens member.
  • the optical machine part 200 also includes multiple lens groups. TIR or RTIR prisms are used to form an illuminating light path, and the light beam is incident to the core key component-a light valve.
  • the light valve modulates the light beam and enters the lens group of the lens part 300 for imaging.
  • the light valve may include many types, such as LCOS, LCD, or DMD.
  • the DLP architecture is applied, and the light valve is the DMD chip 260.
  • the laser projection device mentioned in this example may be an ultra-short throw laser projection device.
  • the lens part 300 is an ultra-short-throw projection lens, which usually includes a refractor group and a mirror group, and the light beam reflected by the DMD is imaged.
  • the light source part 100 is further provided with a half-wave plate 112.
  • the half-wave plate 112 may be configured to transmit the combined light beam of the blue laser and the green laser before the combined light path of the combined light beam of the blue laser, the green laser, and the red laser.
  • the green laser and the blue laser output S-polarized light, and the red laser output P-polarized light.
  • the polarization direction of the green laser and blue laser by the half-wave plate 112 is changed to be consistent with the polarization direction of the red laser.

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Abstract

An optical engine, comprising: a light source (1), an optical mechanical system (2) and a lens (3); the light source (1) is configured to emit light beams; the optical mechanical system (2) comprises an optical mechanical housing (21), an optical component and a radiator (22), the light source (1) is located at a light inlet side of the optical mechanical housing (21), the optical component is provided inside the optical mechanical housing (21) and configured to receive the light beams emitted by the light source (1) and process same, and then emit the processed light beams; the radiator (22) is fixed onto an outer wall of the optical mechanical housing (21), and one end of the radiator (22) extends into the optical mechanical housing (21); the lens (3) is located at a light outlet side of the optical mechanical housing (21), and the lens (3) is configured to receive the processed light beams emitted by the optical component, so as to perform transmission imaging.

Description

光学引擎及激光投影设备Optical engine and laser projection equipment
相关申请的交叉引用Cross-references to related applications
本申请要求在2020年4月30日提交中国专利局、申请号为202010363343.X,发明名称为光学引擎的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires the priority of a Chinese patent application filed with the Chinese Patent Office on April 30, 2020, with an application number of 202010363343.X and an invention title of optical engine, the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及投影技术领域,特别涉及一种光学引擎及激光投影设备。This application relates to the field of projection technology, in particular to an optical engine and laser projection equipment.
背景技术Background technique
随着科技的不断发展,光学引擎越来越多的应用于人们的工作和生活中。目前光学引擎包括光源、光机系统和镜头,光源用于出射光束,光机系统用于接收光源出射的光束并进行处理,之后再出射处理后的光束至镜头,镜头用于接收光机系统出射的光束并进行折射与反射作用将光束投影到投影屏幕上实现画面显示。光机系统接收的光束产生的热量很容易聚集在光机系统内部,从而使得光机系统包括的光学器件升温,居高不下的温度会对光学器件的可靠性和寿命造成不利影响,因而有必要对光机系统进行散热。With the continuous development of technology, optical engines are increasingly used in people's work and life. At present, the optical engine includes a light source, an optomechanical system, and a lens. The light source is used to emit the light beam. The optomechanical system is used to receive and process the light beam emitted by the light source. After that, the processed light beam is emitted to the lens. The lens is used to receive the emitted light from the optomechanical system. The light beam is refracted and reflected to project the light beam onto the projection screen to realize the picture display. The heat generated by the light beam received by the opto-mechanical system is easily concentrated inside the opto-mechanical system, so that the optical components included in the opto-mechanical system heat up. The high temperature will adversely affect the reliability and life of the optical components, so it is necessary Dissipate heat for the opto-mechanical system.
相关技术中,光机系统包括光机壳体、光学器件和散热器,光学器件封闭设置在光机壳体内部,散热器设置在光机壳体的外表面。这样,光学器件在对光束进行处理时,光机壳体内聚集的热量可以通过光机壳体传导至散热器,以通过散热器进行散热。In the related art, the optomechanical system includes an optomechanical housing, an optical device, and a heat sink. The optical device is enclosed and arranged inside the optomechanical housing, and the radiator is arranged on the outer surface of the optomechanical housing. In this way, when the optical device processes the light beam, the heat collected in the optical engine housing can be conducted to the radiator through the optical engine housing, so as to dissipate heat through the radiator.
然而,由于光机壳体的封闭设计导致只能通过光机壳体进行导热,且只能将与散热器接触的部分光机壳体上的热量传导至散热器,从而降低了散热性能。However, due to the closed design of the opto-mechanical housing, heat can only be conducted through the opto-mechanical housing, and only part of the opto-mechanical housing in contact with the radiator can be conducted to the radiator, thereby reducing the heat dissipation performance.
发明内容Summary of the invention
本申请一方面提供了一种光学引擎,该光学引擎包括:One aspect of the present application provides an optical engine, which includes:
光源,所述光源用于出射光束;A light source, the light source is used to emit a light beam;
光机系统,该光机系统包括光机壳体、光学器件和散热器,该光源位于该光机壳体的入光口侧,该光学器件设置在该光机壳体内部,用于接收该光源出射的光束并进行处理,再出射处理后的光束,该散热器固定在该光机壳体的外壁,且该散热器的一端伸入该光机壳体内部;An optomechanical system. The optomechanical system includes an optomechanical housing, an optical device, and a radiator. The light source is located on the light entrance side of the optomechanical housing. The optical device is arranged inside the optomechanical housing for receiving the The light beam emitted by the light source is processed, and then the processed light beam is emitted. The radiator is fixed on the outer wall of the optical engine housing, and one end of the radiator extends into the inside of the optical engine housing;
镜头,该镜头位于该光机壳体的出光口侧,该镜头用于接收该光学器件出射的处理后的光束进行透射成像。The lens is located on the side of the light outlet of the optical machine housing, and the lens is used for receiving the processed light beam emitted by the optical device for transmission imaging.
本申请另一方面提供了一种激光投影设备,该激光投影设备包括:壳体,该壳体内容 纳有上述技术方案的光学引擎。Another aspect of the present application provides a laser projection device. The laser projection device includes a housing in which the optical engine of the above technical solution is accommodated.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本申请实施例提供的一种光学引擎的结构示意图;FIG. 1 is a schematic structural diagram of an optical engine provided by an embodiment of the present application;
图2是本申请实施例提供的一种光机系统的爆炸结构示意图;2 is a schematic diagram of an exploded structure of an optical-mechanical system provided by an embodiment of the present application;
图3是本申请实施例提供的一种散热器的爆炸结构示意图;FIG. 3 is a schematic diagram of an exploded structure of a radiator provided by an embodiment of the present application;
图4是本申请实施例提供的一种激光投影系统的示意图;Fig. 4 is a schematic diagram of a laser projection system provided by an embodiment of the present application;
图5是本申请实施例提供的一种激光投影设备的光学示意图。Fig. 5 is an optical schematic diagram of a laser projection device provided by an embodiment of the present application.
附图标记:Reference signs:
1:光源;2:光机系统;3:镜头;4:第一散热模组;5:第二散热模组;1: light source; 2: optomechanical system; 3: lens; 4: first heat dissipation module; 5: second heat dissipation module;
21:光机壳体;22:散热器;41:第一散热风扇;51:第二散热风扇;21: Optical machine housing; 22: radiator; 41: first cooling fan; 51: second cooling fan;
211:第一开孔;212:散热孔;213:下壳体;214:上壳体;221:第一散热翅片;222:第一导热板;223:第一导热管;224:第二导热板;2241:第二开孔。211: the first opening; 212: the heat dissipation hole; 213: the lower shell; 214: the upper shell; 221: the first heat dissipation fin; 222: the first heat conducting plate; 223: the first heat pipe; 224: the second Heat conduction plate; 2241: the second opening.
001:激光投影系统;10:激光投影设备;001: Laser projection system; 10: Laser projection equipment;
100:光源部分,200:光机部分;300:镜头部分;100: light source part, 200: opto-mechanical part; 300: lens part;
110:红色激光器;120:蓝色激光器;130:绿色激光器;112:半波片;110: red laser; 120: blue laser; 130: green laser; 112: half-wave plate;
260:扩散轮:220:光阀260: Diffusion wheel: 220: Light valve
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细描述。In order to make the purpose, technical solutions, and advantages of the present application clearer, the implementation manners of the present application will be described in further detail below in conjunction with the accompanying drawings.
图1示例了本申请实施例的一种光学引擎的结构示意图。如图1所示,光学引擎包括:光源1、光机系统2和镜头3,所述光源1用于出射光束;所述光机系统2包括光机壳体21、光学器件和散热器22,所述光源1位于所述光机壳体21的入光口侧,所述光学器件设置在所述光机壳体21内部,用于接收所述光源1出射的光束并进行处理,再出射处理后的光束,所述散热器22固定在所述光机壳体21的外壁,且所述散热器22的一端伸入所述光机壳体21内部;所述镜头3位于所述光机壳体21的出光口侧,所述镜头3用于接收所述光学器件出射的处理后的光束进行透射成像。Fig. 1 illustrates a schematic structural diagram of an optical engine according to an embodiment of the present application. As shown in Fig. 1, the optical engine includes: a light source 1, an optical mechanical system 2 and a lens 3. The light source 1 is used to emit light beams; the optical mechanical system 2 includes an optical mechanical housing 21, an optical device and a heat sink 22, The light source 1 is located at the light entrance side of the optical engine housing 21, and the optical device is arranged inside the optical engine housing 21 for receiving and processing the light beam emitted by the light source 1, and then emitting processing After the light beam, the radiator 22 is fixed on the outer wall of the optical engine housing 21, and one end of the radiator 22 extends into the optical engine housing 21; the lens 3 is located in the optical engine housing 21 On the light exit side of the body 21, the lens 3 is used to receive the processed light beam emitted by the optical device for transmission imaging.
本申请实施例中,由于散热器22固定在光机壳体21的外壁,且散热器22的一端伸入光机壳体21内部,因而光机壳体21内部的热量可以被散热器22上深入光机壳体21内部的部位直接吸收,进而可以直接通过散热器22传导至光机壳体21外侧。另外,散热器22上伸入光机壳体21内部的一端相对于光机壳体21可以更加靠近光学器件,因而光学器件上的热量可以更加容易地通过散热器22传导至光学壳体外,因而散热器22对光学器件的散热效果较为显著,从而进一步提高了光机系统2的散热性能。这样光学器件可以在合适的温度环境下处理光源1出射的光束,并将光束出射至镜头3,镜头3可以对光束进行透射成像。In the embodiment of the present application, since the radiator 22 is fixed on the outer wall of the optical engine housing 21, and one end of the radiator 22 extends into the optical engine housing 21, the heat inside the optical engine housing 21 can be transferred to the radiator 22. The part deep inside the optical engine housing 21 is directly absorbed, and then can be directly transmitted to the outside of the optical engine housing 21 through the radiator 22. In addition, the end of the radiator 22 that extends into the optical engine housing 21 can be closer to the optical device than the optical engine housing 21, so the heat on the optical device can be more easily transferred to the outside of the optical housing through the radiator 22. The heat sink 22 has a significant heat dissipation effect on the optical device, thereby further improving the heat dissipation performance of the optical mechanical system 2. In this way, the optical device can process the light beam emitted by the light source 1 under a suitable temperature environment and emit the light beam to the lens 3, which can transmit and image the light beam.
其中,光学引擎可以为超短焦光学引擎,当然,光学引擎也可以为短焦光学引擎或长焦光学引擎,本申请实施例对此不做限定。The optical engine may be an ultra-short-focus optical engine. Of course, the optical engine may also be a short-focus optical engine or a long-focus optical engine, which is not limited in the embodiment of the present application.
其中,如图2所示,光机壳体21可以包括下壳体213和上壳体214,下壳体213用于支撑光学器件,上壳体214用于与下壳体213固定连接,从而使光机壳体21保持密封状态。光机壳体21的材料可以为镁铝合金,镁铝合金的导热系数较低,导热性能弱,密封性能较强,具体地,镁铝合金的导热系数为80W/(m·K)。Wherein, as shown in FIG. 2, the optical engine housing 21 may include a lower housing 213 and an upper housing 214. The lower housing 213 is used to support optical devices, and the upper housing 214 is used to be fixedly connected to the lower housing 213, thereby Keep the optical engine housing 21 in a sealed state. The material of the optomechanical housing 21 may be magnesium aluminum alloy. The thermal conductivity of the magnesium aluminum alloy is low, the thermal conductivity is weak, and the sealing performance is strong. Specifically, the thermal conductivity of the magnesium aluminum alloy is 80 W/(m·K).
需要说明的是,光机壳体21可以采用压铸工艺成型,这样可以得到质量较轻,强度较大的光机壳体21。光机壳体21包括的上壳体214与下壳体213的固定连接处可以设置有密封件,以提高光机壳体21的密封性能。It should be noted that the optomechanical housing 21 can be formed by a die-casting process, so that a lighter and stronger optomechanical housing 21 can be obtained. A sealing member may be provided at the fixed connection between the upper housing 214 and the lower housing 213 included in the optical engine housing 21 to improve the sealing performance of the optical engine housing 21.
其中,光源1可以是多色激光光源,也可以是单色激光光源。光学器件可以包括DMD(Digital Micromirror Device,数字微镜器件)、透镜组件、TIR(Total Internal Reflection,全反射)棱镜组件、振镜中的一种或几种的组合。光源1连接在光机壳体21的入光口侧,镜头3连接在光机壳体21的出光口侧,光机壳体21的入光口侧与出光口侧可以相互垂直或平行。DMD可以设置在光机壳体21的底面,且与光机壳体21的出光口侧垂直,透镜组件可以固定在光机壳体21的底面上,透镜组件的入光侧朝向光机壳体21的入光口侧,TIR棱镜组件位于DMD的上方,TIR棱镜组件的出光侧朝向光机壳体21的出光口侧,振镜设置在TIR棱镜组件与光机壳体21的出光口侧之间。当然,光机系统2还可以为其他结构,本申请实施例对此不做限定。Among them, the light source 1 may be a multi-color laser light source or a monochromatic laser light source. The optical device may include one or a combination of DMD (Digital Micromirror Device), lens assembly, TIR (Total Internal Reflection) prism assembly, and galvanometer. The light source 1 is connected to the light entrance side of the optical engine housing 21, and the lens 3 is connected to the light exit side of the optical engine housing 21. The light entrance side and the light exit side of the optical engine housing 21 may be perpendicular or parallel to each other. The DMD can be arranged on the bottom surface of the optical machine housing 21 and perpendicular to the light outlet side of the optical machine housing 21, the lens assembly can be fixed on the bottom surface of the optical machine housing 21, and the light entrance side of the lens assembly faces the optical machine housing 21, the TIR prism assembly is located above the DMD, the light exit side of the TIR prism assembly faces the light exit side of the optical machine housing 21, and the galvanometer is set between the TIR prism assembly and the light exit side of the optical machine housing 21 between. Of course, the optical-mechanical system 2 may also have other structures, which are not limited in the embodiment of the present application.
这样,光源1出射的光束可以依次经过光机壳体21内的透镜组件、DMD、TIR棱镜组件和振镜进行调制,并将调制后的光束基于光机系统2的出光口出射至镜头3,进而镜头3可以接收调制后的光束进行透射成像。In this way, the light beam emitted from the light source 1 can sequentially pass through the lens assembly, DMD, TIR prism assembly and galvanometer in the optomechanical housing 21 for modulation, and the modulated light beam is emitted to the lens 3 based on the light exit of the optomechanical system 2. Furthermore, the lens 3 can receive the modulated light beam for transmission imaging.
需要说明的是,光源1的功率较大,因而光源1出射的光束带有较高的热量,光束照射到光学器件上时,会导致光学器件产生较强的热流密度,同时光学器件以及光机壳体21 内部空间的温度会逐渐升高。另外,光源1出射的部分光束经过光学器件的传播之后可以直接出射至镜头3,当然还存在部分光束不直接出射至镜头3,该部分光束不用于成像。基于上述现象,散热器22上深入光机壳体21的一端可以位于能够接收不直接投射向镜头3的光束的位置,这样,散热器22上深入光机壳体21的一端不但可以吸收光机壳体21内部空间的热量,而且可以直接吸收不直接投射向镜头3的光束的热量,从而可以显著降低光学器件以及光机壳体21内部空间的温度。It should be noted that the power of the light source 1 is relatively large, so the light beam emitted by the light source 1 has high heat. When the light beam irradiates the optical device, it will cause the optical device to generate a strong heat flux. The temperature of the internal space of the housing 21 will gradually increase. In addition, part of the light beam emitted by the light source 1 can be directly emitted to the lens 3 after being propagated by the optical device. Of course, there are some light beams that are not directly emitted to the lens 3, and this part of the light beam is not used for imaging. Based on the above phenomenon, the end of the radiator 22 deep into the optical engine housing 21 can be located at a position that can receive the light beam that is not directly projected to the lens 3, so that the end of the radiator 22 deep into the optical engine housing 21 can not only absorb the optical engine The heat in the internal space of the housing 21 can directly absorb the heat of the light beam that is not directly projected to the lens 3, so that the temperature of the optical device and the internal space of the optical machine housing 21 can be significantly reduced.
还需要说明的是,散热器22的位置可以根据实际情况进行设置,示例地,散热器22上深入光机壳体21的一端可以位于DMD与TIR棱镜组件之间,以接收从DMD出射向TIR棱镜组件的最终不直接投射向镜头3的光束,从而大幅降低TIR棱镜组件的热量。当然,散热器22上深入光机壳体21的一端也可以位于TIR棱镜组件与振镜之间,以接收从TIR棱镜组件出射向振镜的最终不直接投射向镜头3的光束,从而大幅降低振镜的热量。It should also be noted that the position of the radiator 22 can be set according to the actual situation. For example, the end of the radiator 22 deep into the optical engine housing 21 can be located between the DMD and the TIR prism assembly to receive the TIR emitted from the DMD. The final prism component does not directly project the light beam to the lens 3, thereby greatly reducing the heat of the TIR prism component. Of course, the end of the radiator 22 that goes deep into the optical engine housing 21 can also be located between the TIR prism assembly and the galvanometer to receive the light beam that is emitted from the TIR prism assembly to the galvanometer and is not directly projected to the lens 3, thereby greatly reducing The heat of the galvanometer.
在一些实施例中,如图2所示,散热器22可以包括第一散热翅片221和第一导热板222;第一散热翅片221固定在光机壳体21的外壁,光机壳体21的侧壁上设置有第一开孔211,第一导热板222的第一侧边穿过第一开孔211以伸入光机壳体21内部,且第一导热板222与第一散热翅片221导热连接;第一导热板222上伸入光机壳体21的部分导热板被配置为吸收光机壳体21内的热量,以将吸收的热量传导至第一散热翅片221。In some embodiments, as shown in FIG. 2, the heat sink 22 may include a first heat dissipation fin 221 and a first heat conducting plate 222; the first heat dissipation fin 221 is fixed on the outer wall of the optical engine housing 21, and the optical engine housing 21 is provided with a first opening 211, the first side of the first heat conduction plate 222 passes through the first opening 211 to extend into the optical engine housing 21, and the first heat conduction plate 222 and the first heat dissipation The fins 221 are thermally connected; a part of the heat conducting plate on the first heat conducting plate 222 that extends into the optical engine housing 21 is configured to absorb heat in the optical engine housing 21 to conduct the absorbed heat to the first heat dissipation fins 221.
这样,由于第一导热板222伸入光机壳体21内部,因而第一导热板222可以更加方便地吸收光机壳体21内部的热量,进而将吸收的热量传导至第一散热翅片221,从而加快了光机壳体21内的热量的传导效率。之后,可以通过第一散热翅片221将第一导热板222传导的热量散发,从而完成散热器22的散热过程。因此,第一导热板222和第一散热翅片221的配合,能够高效地将光机壳体21内部的热量吸收并散发出去。另外,还可以基于第一导热板222上伸入光机壳体21内部的位置,保证第一导热板222可以接收光学器件处理后的第一部分光束,以直接吸收第一部分光束的热量。In this way, since the first heat conducting plate 222 extends into the inside of the optical engine housing 21, the first heat conducting plate 222 can more conveniently absorb the heat inside the optical engine housing 21, and then conduct the absorbed heat to the first heat dissipation fins 221 , Thereby speeding up the heat conduction efficiency in the optical engine housing 21. After that, the heat conducted by the first heat conducting plate 222 can be dissipated through the first heat dissipation fins 221, thereby completing the heat dissipation process of the heat sink 22. Therefore, the cooperation of the first heat conducting plate 222 and the first heat dissipation fin 221 can efficiently absorb and radiate the heat inside the optical engine housing 21. In addition, it is also possible to ensure that the first heat-conducting plate 222 can receive the first part of the light beam processed by the optical device based on the position of the first heat-conducting plate 222 extending into the inside of the optical engine housing 21, so as to directly absorb the heat of the first part of the light beam.
其中,第一导热板222与第一散热翅片221之间可以直接接触并固定连接,当然也可以通过其他导热件间接连接,只要可以实现导热连接即可,本申请实施例对此不作限定。Wherein, the first heat conducting plate 222 and the first heat dissipation fin 221 may directly contact and be fixedly connected, of course, they may also be indirectly connected through other heat conducting members, as long as the heat conducting connection can be realized, which is not limited in the embodiment of the present application.
其中,第一导热板222可以为矩形,当然也可以为圆形,或者其他形状,只要可以便于热量的吸收和传导即可。第一导热板222的材料可以为铜,当然,第一导热板222的材料也可以为铝等其他材料,只要具有优良的导热性能即可。Wherein, the first heat conducting plate 222 can be rectangular, of course, can also be circular, or other shapes, as long as it can facilitate the absorption and conduction of heat. The material of the first heat conducting plate 222 may be copper. Of course, the material of the first heat conducting plate 222 may also be other materials such as aluminum, as long as it has excellent thermal conductivity.
其中,第一开孔211的形状可以为长条状,以便于第一导热板222能够基于自身的侧边穿过第一开孔211。第一开孔211的宽度可以略大于第一导热板222的宽度,第一开孔211的长度可以略大于第一导热板222上一条边的边长,这样,第一导热板222与第一开 孔211之间可以形成较为紧密的配合关系。The shape of the first opening 211 may be a long strip, so that the first heat conducting plate 222 can pass through the first opening 211 based on its own side. The width of the first opening 211 may be slightly greater than the width of the first heat conducting plate 222, and the length of the first opening 211 may be slightly greater than the length of one side of the first heat conducting plate 222. In this way, the first heat conducting plate 222 and the first heat conducting plate 222 A closer fit relationship can be formed between the openings 211.
需要说明的是,第一导热板222上伸出光机壳体21的部分可以设置有凸台,该凸台可以对第一导热板222限位,以防止第一导热板222掉入光机壳体21内。It should be noted that the part of the first heat conducting plate 222 that extends out of the optical machine housing 21 may be provided with a boss, which can limit the first heat conducting plate 222 to prevent the first heat conducting plate 222 from falling into the optical machine housing.体21内。 Body 21.
其中,第一部分光束可以为经过光学器件处理后,不直接出射至镜头3的光束。示例地,第一部分光束可以是光学器件包括的DMD旋转反射后的off光。由于第一部分光束不会直接用于投影,且不会影响到光学引擎的投影效果,因而可以通过第一导热板222吸收第一部分光束的热量,以显著降低光机壳体21内的温度。Wherein, the first part of the light beam may be a light beam that is not directly emitted to the lens 3 after being processed by an optical device. For example, the first part of the light beam may be off light after rotating and reflecting the DMD included in the optical device. Since the first part of the light beam will not be directly used for projection and will not affect the projection effect of the optical engine, the heat of the first part of the light beam can be absorbed by the first heat conducting plate 222 to significantly reduce the temperature in the optical engine housing 21.
其中,第一散热翅片221可以焊接在光机壳体21的外壁,当然也可以通过固定螺钉与光机壳体21固定连接。第一散热翅片221的材料可以为铜,铜的导热系数高,导热和散热能力较强,当然,第一散热翅片221的材料也可以为铝等其他材料,本申请实施例对此不做限定。Wherein, the first heat dissipation fin 221 may be welded to the outer wall of the optical engine housing 21, of course, it may also be fixedly connected to the optical engine housing 21 by fixing screws. The material of the first heat dissipation fin 221 may be copper. Copper has high thermal conductivity and strong heat conduction and heat dissipation capabilities. Of course, the material of the first heat dissipation fin 221 may also be other materials such as aluminum. Make a limit.
在一些实施例中,如图3所示,散热器22还可以包括至少一个第一导热管223;第一散热翅片221可以包括两两平行的多个子翅片,每个第一导热管223的第一端的侧壁与第一导热板222固定连接,每个第一导热管223的第二端贯穿多个子翅片,且每个第一导热管223的第二端的侧壁均与多个子翅片固定连接。In some embodiments, as shown in FIG. 3, the heat sink 22 may further include at least one first heat conduction tube 223; the first heat dissipation fins 221 may include a plurality of parallel sub-fins, each of the first heat conduction tubes 223 The side wall of the first end of each first heat conducting tube 223 is fixedly connected to the first heat conducting plate 222, the second end of each first heat conducting tube 223 penetrates a plurality of sub-fins, and the side wall of the second end of each first heat conducting tube 223 is connected to the The sub-fins are fixedly connected.
这样,每个第一导热管223可以实现第一导热板222与多个子翅片的间接连接,且每个第一导热管223均可以将第一导热板222上的热量传递至多个子翅片,以实现第一导热板222与多个子翅片的导热连接。In this way, each first heat conduction pipe 223 can realize the indirect connection between the first heat conduction plate 222 and the multiple sub-fins, and each first heat conduction pipe 223 can transfer the heat on the first heat conduction plate 222 to the multiple sub-fins. In order to realize the heat conduction connection between the first heat conducting plate 222 and the plurality of sub-fins.
由于第一散热翅片221包括的多个子翅片可以增大散热面积,因而可以增强散热效果。进一步地,每个第一导热管223的第二端贯穿多个子翅片,且每个第一导热管223的第二端的侧壁均与每个子翅片固定连接,因而每个第一导热管223上的热量可以同时传导至多个子翅片,以提高传热效率。Since the plurality of sub-fins included in the first heat dissipation fin 221 can increase the heat dissipation area, the heat dissipation effect can be enhanced. Further, the second end of each first heat transfer tube 223 penetrates a plurality of sub-fins, and the side wall of the second end of each first heat transfer tube 223 is fixedly connected to each sub-fin, so that each first heat transfer tube 223 The heat on the 223 can be conducted to multiple sub-fins at the same time to improve the heat transfer efficiency.
其中,第一导热管223可以为两端封口的中空管状结构,且第一导热管223内设置有冷凝液,第一导热板222将热量传递至第一导热管223的第一端时,第一导热管223的第一端内设置的冷凝液可以蒸发成气态,并向第一导热管223的第二端扩散。多个子翅片可以对第一导热管223的第二端进行散热,使得第一导热管223第二端的气态冷凝液可以冷凝成液态。进一步地,液态冷凝液可以通过毛细作用溜回第一导热管223的第一端。这样,可以基于相变传热形成一个导热循环,进而能够稳定地将第一导热板222上的热量传导至第一散热翅片221。Wherein, the first heat conduction pipe 223 may be a hollow tubular structure sealed at both ends, and the first heat conduction pipe 223 is provided with condensate, when the first heat conduction plate 222 transfers heat to the first end of the first heat conduction pipe 223, The condensate arranged in the first end of a heat conduction tube 223 can evaporate into a gaseous state and diffuse to the second end of the first heat conduction tube 223. The plurality of sub-fins can dissipate heat to the second end of the first heat transfer tube 223, so that the gaseous condensate at the second end of the first heat transfer tube 223 can be condensed into a liquid state. Further, the liquid condensate can slip back to the first end of the first heat conducting tube 223 by capillary action. In this way, a heat conduction cycle can be formed based on the phase change heat transfer, and the heat on the first heat conduction plate 222 can be stably conducted to the first heat dissipation fin 221.
需要说明的是,第一导热管223内可以为真空状态,冷凝液可以为纯净水,当然也可以为其他类型的冷凝液,本申请实施例对此不作限定。It should be noted that the inside of the first heat pipe 223 may be in a vacuum state, and the condensate may be pure water, of course, it may also be other types of condensate, which is not limited in the embodiment of the present application.
其中,每个第一导热管223的第一端的侧壁可以与第一导热板222焊接,每个第一导热管223的第二端的侧壁可以与多个子翅片焊接,当然,第一导热管223与第一导热板222、第一导热管223与多个子翅片之间的连接方式也可以为其他方式。每个第一导热管223的第二端的延伸方向可以垂直于子翅片的平面方向,也可以与子翅片的平面方向呈锐角,只要可以实现多个子翅片对第一导热管223的均匀散热即可。Wherein, the side wall at the first end of each first heat pipe 223 can be welded to the first heat conducting plate 222, and the side wall at the second end of each first heat pipe 223 can be welded to a plurality of sub-fins, of course, the first The connection between the heat pipe 223 and the first heat conducting plate 222, and the connection between the first heat pipe 223 and the plurality of sub-fins may also be other ways. The extension direction of the second end of each first heat transfer tube 223 may be perpendicular to the plane direction of the sub-fins, or may be at an acute angle to the plane direction of the sub-fins, as long as the multiple sub-fins can be evenly distributed to the first heat transfer tube 223 The heat can be dissipated.
需要说明的是,第一导热管223的数量可以根据实际情况进行设置,示例地,第一导热管223的数量可以为两个或三个,本申请实施例对此不做限定。另外,第一导热管223的成本低廉,且可以根据实际情况更换不同材料、不同体积和不同形状的第一导热管223。It should be noted that the number of the first heat pipes 223 can be set according to actual conditions. For example, the number of the first heat pipes 223 can be two or three, which is not limited in the embodiment of the present application. In addition, the cost of the first heat pipe 223 is low, and the first heat pipe 223 of different materials, different volumes and different shapes can be replaced according to actual conditions.
在一些实施例中,每个第一导热管223可以为直角弯管,当然,每个第一导热管223的弯折角度以及具体形状也可以根据第一导热板222与第一散热翅片221之间的位置关系进行灵活设置,本申请实施例对此不作限定。In some embodiments, each first heat conduction pipe 223 may be a right-angle elbow. Of course, the bending angle and specific shape of each first heat conduction pipe 223 may also be based on the first heat conduction plate 222 and the first heat dissipation fin 221 The positional relationship between the two can be set flexibly, which is not limited in the embodiment of the present application.
在一些实施例中,如图2所示,散热器22还可以包括第二导热板224;光机壳体21的侧壁上设置有散热孔212,第二导热板224覆盖散热孔212,且与光机壳体21固定连接,第一散热翅片221固定连接在第二导热板224上;第二导热板224被配置为吸收光机壳体21内的热量,以将吸收的热量传导至第一散热翅片221。这样,第二导热板224可以便于热量的吸收,且可以直接将热量传递至与之连接的第一散热翅片221,以便于第一散热翅片221对热量的散发。In some embodiments, as shown in FIG. 2, the heat sink 22 may further include a second heat conducting plate 224; a heat dissipation hole 212 is provided on the side wall of the optical machine housing 21, and the second heat conduction plate 224 covers the heat dissipation hole 212, and The first heat dissipation fin 221 is fixedly connected to the second heat-conducting plate 224; the second heat-conducting plate 224 is configured to absorb the heat in the opto-mechanical housing 21 to conduct the absorbed heat to The first heat dissipation fins 221. In this way, the second heat conducting plate 224 can facilitate the absorption of heat, and can directly transfer the heat to the first heat dissipation fin 221 connected thereto, so as to facilitate the first heat dissipation fin 221 to dissipate heat.
其中,第二导热板224可以呈矩形薄板状结构,当然也可以为其他形状的薄板。第二导热板224的材料可以为铜,铜的导热系数高,导热能力较强。当然,第二导热板224的材料也可以为铝等其他材料,只要具有优良的导热性能即可Wherein, the second heat conducting plate 224 may have a rectangular thin plate-like structure, of course, it may also be a thin plate of other shapes. The material of the second heat conducting plate 224 may be copper, which has high thermal conductivity and strong thermal conductivity. Of course, the material of the second thermal conductive plate 224 can also be other materials such as aluminum, as long as it has excellent thermal conductivity.
其中,散热孔212可以为矩形,也可以为圆形等其他形状。第二导热板224完全覆盖该散热孔212,以便于达到密封效果。同时在光学器件处理光束时,出射至散热孔位置的光束也可以直接照射在第二导热板224上,以通过第二导热板224直接吸收这部分光束热热量。第二导热板224与光机壳体21之间可以通过螺钉固定连接,第二导热板224与第一散热翅片221之间可以焊接,当然,第二导热板224与光机壳体21之间,以及第二导热板224与第一散热翅片221之间也可以通过其他方式实现固定连接,本申请实施例对此不作限定。Wherein, the heat dissipation hole 212 may be rectangular, or may be other shapes such as a circle. The second heat conducting plate 224 completely covers the heat dissipation hole 212 so as to achieve a sealing effect. At the same time, when the optical device processes the light beam, the light beam emitted to the position of the heat dissipation hole can also be directly irradiated on the second heat conducting plate 224, so as to directly absorb the heat of this part of the light beam through the second heat conducting plate 224. The second heat conducting plate 224 and the optomechanical housing 21 can be fixedly connected by screws, and the second heat conducting plate 224 and the first heat dissipation fin 221 can be welded. Of course, the second heat conducting plate 224 and the optomechanical housing 21 can be connected by welding. The fixed connection between the second heat conducting plate 224 and the first heat dissipation fin 221 can also be achieved in other ways, which is not limited in the embodiment of the present application.
在一些实施例中,第二导热板224的平面方向可以与每个子翅片的平面方向垂直。这样,每个子翅片均可以与第二导热板224导热连接,第二导热板224可以将热量直接传递到每个子翅片上,进一步地,垂直于第二导热板224的每个子翅片可以使第二导热板224上的热量更加顺利地散发,减少阻碍。当然,第二导热板224的平面方向也可以与每个子 翅片的平面方向呈锐角,只要有利于热量的散发即可。In some embodiments, the plane direction of the second heat conducting plate 224 may be perpendicular to the plane direction of each sub-fin. In this way, each sub-fin can be thermally connected to the second heat-conducting plate 224, and the second heat-conducting plate 224 can directly transfer heat to each sub-fin. Further, each sub-fin perpendicular to the second heat-conducting plate 224 can make The heat on the second heat conducting plate 224 is dissipated more smoothly, reducing obstruction. Of course, the plane direction of the second heat conducting plate 224 may also be an acute angle with the plane direction of each sub-fin, as long as it is beneficial to the heat dissipation.
在一些实施例中,如图3所示,第二导热板224上可以设置有与第一开孔211重合的第二开孔2241,第一导热板222的第一侧边依次穿过第二开孔2241和第一开孔211。这样,可以实现第一导热板222与第二导热板224的紧密连接,且可以提高光机系统2的密封性能。In some embodiments, as shown in FIG. 3, the second heat conducting plate 224 may be provided with a second opening 2241 that overlaps the first opening 211, and the first side edge of the first heat conducting plate 222 sequentially passes through the second The opening 2241 and the first opening 211. In this way, the first heat conducting plate 222 and the second heat conducting plate 224 can be tightly connected, and the sealing performance of the optomechanical system 2 can be improved.
在一些实施例中,第一导热板222的平面方向可以与第二导热板224的平面方向垂直。这样,互相垂直的第一导热板222与第二导热板224可以接收来自多个方向的光束,进而可以更加全面地吸收光束的能量。当然,第一导热板222的平面方向还可以与第二导热板224的平面方向呈锐角,只要有利于对光束能量的吸收即可。In some embodiments, the plane direction of the first heat conducting plate 222 may be perpendicular to the plane direction of the second heat conducting plate 224. In this way, the first heat-conducting plate 222 and the second heat-conducting plate 224 that are perpendicular to each other can receive light beams from multiple directions, so that the energy of the light beams can be absorbed more comprehensively. Of course, the plane direction of the first heat-conducting plate 222 can also be an acute angle with the plane direction of the second heat-conducting plate 224, as long as it is beneficial to the absorption of beam energy.
在一些实施例中,如图1所示,光学引擎还可以包括至少一个散热模组,至少一个散热模组中存在与光源1连接的第一散热模组4,和/或与光机壳体21连接的第二散热模组5;第一散热模组4包括第一散热风扇41,第二散热模组5包括第二散热风扇51,第一散热风扇41、第二散热风扇51均被配置为带动散热器22内部的气流流动。这样,可以促进散热器22对热量的散发,提高散热器22的散热性能。In some embodiments, as shown in FIG. 1, the optical engine may further include at least one heat dissipation module, and at least one heat dissipation module includes a first heat dissipation module 4 connected to the light source 1, and/or an optical engine housing 21 is connected to the second heat dissipation module 5; the first heat dissipation module 4 includes a first heat dissipation fan 41, the second heat dissipation module 5 includes a second heat dissipation fan 51, the first heat dissipation fan 41 and the second heat dissipation fan 51 are both configured To drive the air flow inside the radiator 22. In this way, the heat dissipation of the radiator 22 can be promoted, and the heat dissipation performance of the radiator 22 can be improved.
其中,第一散热模组4可以为风冷散热模组,此时第一散热模组4还可以包括至少一个第二导热管和第二散热翅片,每个第二导热管的第一端的侧壁可以与光源1固定连接,每个第二导热管的第二端的侧壁可以与第二散热翅片固定连接。这样,每个第二导热管可以将光源1所产生的热量传递至第二散热翅片,以便于第二散热翅片对热量的散发。进一步地,第一散热风扇41还可以被配置为带动第二散热翅片内部的气流流动,以加快第二散热翅片对热量的散发。Wherein, the first heat dissipation module 4 may be an air-cooled heat dissipation module. In this case, the first heat dissipation module 4 may also include at least one second heat pipe and second heat dissipation fins. The first end of each second heat pipe The side wall of the light source 1 can be fixedly connected to the light source 1, and the side wall of the second end of each second heat conducting tube can be fixedly connected to the second heat dissipation fin. In this way, each of the second heat pipes can transfer the heat generated by the light source 1 to the second heat dissipation fins, so that the second heat dissipation fins can dissipate the heat. Further, the first heat dissipation fan 41 may also be configured to drive the air flow inside the second heat dissipation fins to accelerate the heat dissipation of the second heat dissipation fins.
需要说明的是,第二导热管的结构可以与第一导热管223的结构相同或相似,本申请实施例对此不再赘述。It should be noted that the structure of the second heat pipe may be the same as or similar to the structure of the first heat pipe 223, which will not be repeated in the embodiment of the present application.
其中,第二散热模组5可以为液冷散热模组,此时第二散热模组5还可以包括一个或多个导热软管、水泵和第三散热翅片。至少一个导热软管的第一端可以与光机壳体21固定连接,导热软管的第二端可以与第三散热翅片固定连接,导热软管还可以与第二水泵连接,导热软管内设置有循环液,水泵可以使循环液在导热软管的第一端与导热软管的第二端之间往复流动。Wherein, the second heat dissipation module 5 may be a liquid-cooled heat dissipation module. In this case, the second heat dissipation module 5 may also include one or more heat conduction hoses, a water pump, and third heat dissipation fins. The first end of the at least one heat conduction hose can be fixedly connected to the optical engine housing 21, the second end of the heat conduction hose can be fixedly connected to the third heat dissipation fin, the heat conduction hose can also be connected to the second water pump, and the heat conduction hose A circulating fluid is arranged inside, and the water pump can make the circulating fluid flow back and forth between the first end of the heat-conducting hose and the second end of the heat-conducting hose.
这样,光机壳体21处的热量传递至导热软管的第一端时,导热软管的第一端的循环液温度升高,进一步地,水泵可以将高温循环液从导热软管的第一端传递至导热软管的第二端,进而与导热软管的第二端固定连接的第三散热翅片可以对高温循环液进行散热和降温,从而可以实现对光机壳体21热量的散发。进一步地,水泵还可以将降温后的循环液 从导热软管的第二端传递至导热软管的第一端,以形成散热循环。In this way, when the heat at the optical engine housing 21 is transferred to the first end of the heat conduction hose, the temperature of the circulating fluid at the first end of the heat conduction hose increases. Further, the water pump can remove the high temperature circulating fluid from the first end of the heat conduction hose. One end is transferred to the second end of the heat-conducting hose, and the third heat-dissipating fin fixedly connected to the second end of the heat-conducting hose can dissipate and cool the high-temperature circulating fluid, so as to realize the heat dissipation of the light engine housing 21 Disseminate. Further, the water pump can also transfer the cooled circulating fluid from the second end of the heat conducting hose to the first end of the heat conducting hose to form a heat dissipation cycle.
其中,循环液可以为纯净水,纯净水的比热容大,因而可以在较小的温度变化幅度下吸收大量的热量,从而提高第二散热模组5的散热效率。Among them, the circulating fluid may be pure water, and the pure water has a large specific heat capacity, so that a large amount of heat can be absorbed with a small temperature change range, thereby improving the heat dissipation efficiency of the second heat dissipation module 5.
需要说明的是,导热软管的第一端可以位于光机壳体21内设置的DMD附近,以便于DMD上的热量可以直接通过导热软管散发。另外,为了辅助DMD散热,还可以在DMD附近设置导热块,导热块的一端与光机壳体21连接,导热块可以将DMD上的热量传导至光机壳体21,以便于通过与光机壳体21连接的导热软管散热。It should be noted that the first end of the heat-conducting hose may be located near the DMD provided in the optical machine housing 21, so that the heat on the DMD can be directly dissipated through the heat-conducting hose. In addition, in order to assist the DMD to dissipate heat, a heat-conducting block can also be arranged near the DMD. One end of the heat-conducting block is connected to the opto-mechanical housing 21. The heat conduction hose connected to the housing 21 dissipates heat.
还需要说明的是,当导热软管的数量为多个时,可以存在多个导热软管的第一端与光源1连接,多个导热软管的第二端与第三散热翅片连接,这样,可以实现对光源1的直接散热。It should also be noted that when the number of heat-conducting hoses is multiple, there may be multiple heat-conducting hoses whose first ends are connected to the light source 1, and the second ends of the multiple heat-conducting hoses are connected to the third heat dissipation fins. In this way, direct heat dissipation of the light source 1 can be realized.
在一些实施例中,当光学引擎包括至少一个散热模组,且第一散热翅片221包括两两平行的多个子翅片时,至少一个散热模组包括的散热风扇带动的气流流向与任一子翅片的平面方向平行。这样,气流可以更加均匀地流过相邻两个子翅片之间的间隙,以带走每个子翅片的表面的热量,从而可以增大每个散热翅片的散热面积,提高每个子翅片的散热性能。当然,气流流向也可以与任一子翅片的平面方向呈锐角,只要可以提高每个子翅片的散热性能即可。In some embodiments, when the optical engine includes at least one heat dissipation module, and the first heat dissipation fin 221 includes a plurality of parallel sub-fins, the air flow driven by the heat dissipation fan included in the at least one heat dissipation module is different from any one of the The plane directions of the sub-fins are parallel. In this way, the airflow can flow more evenly through the gap between the two adjacent sub-fins to take away the heat from the surface of each sub-fin, thereby increasing the heat dissipation area of each cooling fin and improving each sub-fin The heat dissipation performance. Of course, the airflow direction can also be an acute angle with the plane direction of any sub-fin, as long as the heat dissipation performance of each sub-fin can be improved.
需要说明的是,当光学引擎包括第一散热模组4和第二散热模组5时,第一散热模组4和第二散热模组5中的一者带动的气流流向可以与任一子翅片的平面方向平行,第一散热模组4和第二散热模组5中的另一者带动的气流流向可以朝向其他方向,示例地,可以朝向镜头3或光源1,以辅助镜头3或光源1散热。当然,第一散热模组4和第二散热模组5带动的气流流向均可以与任一子翅片的平面方向平行,以加强第一散热翅片221的散热性能。It should be noted that when the optical engine includes the first heat dissipation module 4 and the second heat dissipation module 5, the airflow direction driven by one of the first heat dissipation module 4 and the second heat dissipation module 5 can be the same as that of any sub The plane directions of the fins are parallel, and the air flow driven by the other of the first heat dissipation module 4 and the second heat dissipation module 5 can be directed to other directions. For example, it can be directed to the lens 3 or the light source 1 to assist the lens 3 or The light source 1 dissipates heat. Of course, the flow direction of the air flow driven by the first heat dissipation module 4 and the second heat dissipation module 5 can be parallel to the plane direction of any sub-fin to enhance the heat dissipation performance of the first heat dissipation fin 221.
在一些实施例中,光机系统2还可以包括光挡片,光挡片位于光机壳体21内部,且与散热器22上伸入光机壳体21内的一端固定连接。这样,光挡片可以与第一导热板222配合,以增加散热器22对光机壳体21内部热量的吸收量,以及散热器22的一端对光学器件处理后的第一部分光束的接收面积。其中,光挡片的表面可以涂覆吸光材料,进而可以增强光挡片的吸热效果。In some embodiments, the optomechanical system 2 may further include a light baffle. The light baffle is located inside the optomechanical housing 21 and is fixedly connected to an end of the radiator 22 protruding into the optomechanical housing 21. In this way, the light shielding sheet can cooperate with the first heat conducting plate 222 to increase the amount of heat absorbed by the radiator 22 to the internal heat of the optical engine housing 21 and the receiving area of the first part of the light beam processed by the optical device by one end of the radiator 22. Wherein, the surface of the light shielding sheet can be coated with a light-absorbing material, thereby enhancing the heat absorption effect of the light shielding sheet.
本申请实施例中,在投影状态、光学引擎所包括的风扇数量、环境温度和其他环境条件均相同的情况下,对本申请中包括铝质散热器22的光机系统2、包括铜质散热器22的光机系统2,以及背景技术中的封闭式光机系统2的内部温度,以及光学器件的温度进行了测定,结果如下:In the embodiment of the present application, under the condition that the projection state, the number of fans included in the optical engine, the ambient temperature and other environmental conditions are the same, the optical engine system 2 including the aluminum radiator 22 in the present application 2 includes the copper radiator The internal temperature of the optical-mechanical system 2 of 22, and the closed optical-mechanical system 2 in the background art, and the temperature of the optical components were measured, and the results are as follows:
其中,投影状态为黑场,环境温度为40℃。Among them, the projection state is black field, and the ambient temperature is 40°C.
Figure PCTCN2021088686-appb-000001
Figure PCTCN2021088686-appb-000001
如上述表格可知,通过对比三种光机系统包括的光挡片以及各个光学器件的温度可知,包括铜质散热器的光机系统对应的每项温度最低,包括铝质散热器的光机系统对应的每项温度有所升高,封闭式光机系统对应的每项温度最高。由此可知,铜制散热器的散热效果最为显著,铝质散热器的散热效果次之,封闭式光机系统包括的散热器的散热效果最弱。这样,可以证明铜制散热器的散热性能比铝质散热器的散热性能强。进一步地,可以证明相对于现有技术,本申请实施例中的方案的散热效果更为显著。As can be seen from the above table, by comparing the temperature of the light barrier and each optical device included in the three optomechanical systems, it can be seen that the optomechanical system including the copper radiator corresponds to the lowest temperature, and the optomechanical system including the aluminum radiator has the lowest temperature. The corresponding temperature of each item has increased, and the temperature of each item corresponding to the closed opto-mechanical system is the highest. It can be seen that the heat dissipation effect of the copper radiator is the most significant, the heat dissipation effect of the aluminum radiator is the second, and the heat dissipation effect of the radiator included in the closed optomechanical system is the weakest. In this way, it can be proved that the heat dissipation performance of the copper radiator is stronger than that of the aluminum radiator. Furthermore, it can be proved that compared with the prior art, the heat dissipation effect of the solution in the embodiment of the present application is more significant.
本申请实施例中,由于散热器固定在光机壳体的外壁,且散热器的一端伸入光机壳体内部,因而光机壳体内部的热量可以被散热器上深入光机壳体内部的部位直接吸收,进而可以直接通过散热器传导至光机壳体外侧。另外,散热器上伸入光机壳体内部的一端相对于光机壳体可以更加靠近光学器件,因而光学器件上的热量可以更加容易地通过散热器传导至光学壳体外,因而散热器对光学器件的散热效果较为显著,从而进一步提高了光机系统的散热性能。。至少一个散热模组可以带动散热器内部的气流流动,因而可以增强散热器的散热效果,提高至少一个散热模组的利用率。第一导热板可以接收第一部分光束,第二导热板可以接收第二部分光束,因而第一导热板和第二导热板可以直接吸收部分光束的热量。进一步地,第一导热板和第二导热板均与第一散热翅片导热连接,因而第一导热板和第二导热板可以将部分光束的热量直接传导至第一散热翅片,以通过第一散热翅片实现散热。第一导热管可以高效地将第一导热板上的热量传递至第一散热翅片。光学器件可以在合适的温度环境下处理光源出射的光束,并将光束出射至镜头,镜头可以对光束进行透射成像。In the embodiment of the present application, since the radiator is fixed on the outer wall of the optical engine housing, and one end of the radiator extends into the optical engine housing, the heat inside the optical engine housing can be penetrated into the optical engine housing by the radiator The part is directly absorbed, and then can be directly transmitted to the outside of the optical engine housing through the radiator. In addition, the end of the radiator that extends into the optical engine housing can be closer to the optical device relative to the optical engine housing, so the heat on the optical device can be more easily conducted through the radiator to the outside of the optical housing, so the radiator is more effective for the optical device. The heat dissipation effect of the device is more significant, thereby further improving the heat dissipation performance of the optomechanical system. . The at least one heat dissipation module can drive the air flow inside the radiator, thereby enhancing the heat dissipation effect of the radiator and improving the utilization rate of the at least one heat dissipation module. The first heat-conducting plate can receive the first part of the light beam, and the second heat-conducting plate can receive the second part of the light beam, so the first heat-conducting plate and the second heat-conducting plate can directly absorb part of the heat of the light beam. Further, the first heat conducting plate and the second heat conducting plate are both thermally connected to the first heat dissipation fin, so the first heat conduction plate and the second heat conduction plate can directly conduct part of the light beam heat to the first heat dissipation fin, so as to pass through the first heat dissipation fin. A heat dissipation fin realizes heat dissipation. The first heat conduction pipe can efficiently transfer the heat on the first heat conduction plate to the first heat dissipation fins. The optical device can process the light beam emitted by the light source in a suitable temperature environment, and emit the light beam to the lens, and the lens can transmit and image the light beam.
以及,本申请实施例还提供了一种激光投影系统001,包括激光投影设备10和投影屏幕。如图4所示,该激光投影系统001可以为超短焦激光投影系统。该投影屏幕可以为光 学投影屏幕,比如菲涅尔光学屏。该激光投影设备10发出斜向上方向的光束照射至投影屏幕进行成像。激光投影设备包括外壳壳体,壳体内容置有光学引擎。本示例中的光学引擎可以是前述实施例中的光学引擎。And, an embodiment of the present application also provides a laser projection system 001, which includes a laser projection device 10 and a projection screen. As shown in Fig. 4, the laser projection system 001 may be an ultra-short throw laser projection system. The projection screen may be an optical projection screen, such as a Fresnel optical screen. The laser projection device 10 emits an obliquely upward beam to irradiate the projection screen for imaging. The laser projection device includes a shell casing, and an optical engine is placed in the casing. The optical engine in this example may be the optical engine in the foregoing embodiment.
以及,本示例中,光源为包括红色激光器、绿色激光器、蓝色激光器的三色激光光源。And, in this example, the light source is a three-color laser light source including a red laser, a green laser, and a blue laser.
以及,本示例中,镜头为超短焦投影镜头。And, in this example, the lens is an ultra-short throw projection lens.
以及,本示例中,光机系统采用DLP投影架构,光阀为DMD数字微镜器件。以及,本示例中,在DMD数字微镜器件和镜头的光路中间还设置有振镜,用于通过振动或移动变化实现不同时刻图像光束的位移变化,以提高图像清晰度。And, in this example, the optical-mechanical system adopts a DLP projection architecture, and the light valve is a DMD digital micro-mirror device. And, in this example, a galvanometer is also arranged between the optical path of the DMD digital micromirror device and the lens, which is used to realize the displacement change of the image beam at different times through vibration or movement change, so as to improve the image definition.
以及,示例地,图5示出了一种激光投影设备的光路原理图,按照光学功能部分,划分为光源部分100,光机部分200,镜头部分300。其中光源部分100包含红色激光器110,蓝色激光器120、绿色激光器130和多个光学镜片,多个光学镜片对激光光束进行匀化,会聚处理。由于激光本身具有较强的相干性,因此,为了改善激光投影带来的散斑问题,在光源输出至光机的光路中还可设置有消散斑部件,比如,运动的扩散片,经运动的扩散片对光束进行扩散后,可增加光束的发散角度,利于改善散斑现象,如图5所示的扩散轮260,即旋转的扩散片。从光源部分100出射的光束入射至光机部分200,通常光导管位于光机部分200的前端,用于首先接收光源的照明光束,光导管具有混光和匀化的作用,且光导管的出口为矩形,对光斑具有整形效果。扩散轮260位于光源部分中会聚镜组的会聚光路中,扩散轮260轮面距离收光部件-光导管的入光面约为1.5~3mm之间。光导管具有一定的收光角度范围,比如正负23度范围内的光束可以进入光导管,并被后端照明光路利用,而其他大角度的光束则成为杂散光被挡在外,形成光损。扩散轮出光面靠近光导管入光面设置,可以提高扩散后激光光束被收入光导管内的光量,提高光利用率。需要说明的是,上述收光部件也可以是复眼透镜部件。And, as an example, FIG. 5 shows a schematic diagram of the optical path of a laser projection device, which is divided into a light source part 100, an optical machine part 200, and a lens part 300 according to the optical function part. The light source part 100 includes a red laser 110, a blue laser 120, a green laser 130, and a plurality of optical lenses. The plurality of optical lenses homogenize and converge the laser beam. Because the laser itself has strong coherence, in order to improve the speckle problem caused by laser projection, the optical path of the light source output to the optical machine can also be provided with a speckle dissipating component, such as a moving diffuser, and a moving diffuser. After the diffuser diffuses the light beam, the divergence angle of the light beam can be increased, which is beneficial to improve the speckle phenomenon. The diffuser wheel 260 shown in FIG. 5 is a rotating diffuser. The light beam emitted from the light source part 100 is incident on the optical machine part 200. The light pipe is usually located at the front end of the optical machine part 200 and is used to first receive the illumination beam of the light source. The light pipe has the function of mixing and homogenizing light, and the exit of the light pipe It is rectangular and has a shaping effect on the light spot. The diffuser wheel 260 is located in the convergent light path of the convergent lens group in the light source part, and the distance from the wheel surface of the diffuser wheel 260 to the light-incident surface of the light-collecting part-light pipe is about 1.5-3 mm. The light pipe has a certain light-receiving angle range. For example, light beams within the range of plus or minus 23 degrees can enter the light pipe and be used by the rear-end illumination light path, while other large-angle light beams become stray light and are blocked, causing light loss. The light exit surface of the diffusion wheel is arranged close to the light entrance surface of the light pipe, which can increase the amount of light that the laser beam is collected into the light pipe after diffusion, and improve the light utilization rate. It should be noted that the above-mentioned light receiving member may also be a fly-eye lens member.
光机部分200中还包括多片透镜组,TIR或RTIR棱镜用于形成照明光路,将光束入射至核心关键器件-光阀,光阀调制光束后入射镜头部分300的透镜组中进行成像。根据投影架构的不同,光阀可以包括很多种,比如LCOS,LCD或者DMD,在本示例中,应用DLP架构,光阀为DMD芯片260。本示例中提到的激光投影设备可以为超短焦激光投影设备。在超短焦投影设备中,镜头部分300为超短焦投影镜头,通常包括折射镜组和反射镜组,将DMD反射入的光束进行成像。The optical machine part 200 also includes multiple lens groups. TIR or RTIR prisms are used to form an illuminating light path, and the light beam is incident to the core key component-a light valve. The light valve modulates the light beam and enters the lens group of the lens part 300 for imaging. According to different projection architectures, the light valve may include many types, such as LCOS, LCD, or DMD. In this example, the DLP architecture is applied, and the light valve is the DMD chip 260. The laser projection device mentioned in this example may be an ultra-short throw laser projection device. In an ultra-short-throw projection device, the lens part 300 is an ultra-short-throw projection lens, which usually includes a refractor group and a mirror group, and the light beam reflected by the DMD is imaged.
以及,在上述三色激光投影设备中,光源部分100部分还设置有半波片112。具体地,半波片112可以设置蓝色激光、绿色激光的合光光束与红色激光的合光光路之前,用于透射出射的蓝色激光和绿色激光的合光光束。在一种具体实施中,绿色激光、蓝色激光分别 输出S偏振光,红色激光输出P偏振光,半波片112对绿色激光和蓝色激光的偏振方向改变,与红色激光的偏振方向一致,可以提高整个系统对红、绿、蓝三基色的光处理过程一致性,从而可以改善投影画面上局部区域呈现的“色斑”“色块”等色度不均匀的技术问题,其原理不再赘述。And, in the above-mentioned three-color laser projection apparatus, the light source part 100 is further provided with a half-wave plate 112. Specifically, the half-wave plate 112 may be configured to transmit the combined light beam of the blue laser and the green laser before the combined light path of the combined light beam of the blue laser, the green laser, and the red laser. In a specific implementation, the green laser and the blue laser output S-polarized light, and the red laser output P-polarized light. The polarization direction of the green laser and blue laser by the half-wave plate 112 is changed to be consistent with the polarization direction of the red laser. It can improve the consistency of the light processing process for the three primary colors of red, green, and blue in the entire system, thereby improving the technical problems of uneven chromaticity such as "color spots" and "color blocks" in local areas on the projection screen. The principle is no longer Go into details.
以上所述仅为本申请的说明性实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only illustrative examples of this application and are not intended to limit this application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection of this application. Within range.

Claims (14)

  1. 一种光学引擎,其特征在于,所述光学引擎包括:An optical engine, characterized in that the optical engine includes:
    光源,所述光源用于出射光束;A light source, the light source is used to emit a light beam;
    光机系统,所述光机系统包括光机壳体、光学器件和散热器,所述光源位于所述光机壳体的入光口侧,所述光学器件设置在所述光机壳体内部,用于接收所述光源出射的光束并进行处理,再出射处理后的光束,所述散热器固定在所述光机壳体的外壁,且所述散热器的一端伸入所述光机壳体内部;An optomechanical system, the optomechanical system includes an optomechanical housing, an optical device, and a heat sink, the light source is located at the light entrance side of the optomechanical housing, and the optical device is arranged inside the optomechanical housing , For receiving and processing the light beam emitted by the light source, and then emitting the processed light beam, the radiator is fixed on the outer wall of the optical engine housing, and one end of the radiator extends into the optical engine housing Internal body
    镜头,所述镜头位于所述光机壳体的出光口侧,所述镜头用于接收所述光学器件出射的处理后的光束进行透射成像。A lens, the lens is located at the light exit side of the optical machine housing, and the lens is used for receiving the processed light beam emitted by the optical device for transmission imaging.
  2. 如权利要求1所述的光学引擎,其特征在于,所述光学引擎还包括至少一个散热模组,所述至少一个散热模组中存在与所述光源连接的第一散热模组,和/或与所述光机壳体连接的第二散热模组;The optical engine according to claim 1, wherein the optical engine further comprises at least one heat dissipation module, and a first heat dissipation module connected to the light source exists in the at least one heat dissipation module, and/or A second heat dissipation module connected to the optical engine housing;
    所述第一散热模组包括第一散热风扇,所述第二散热模组包括第二散热风扇,所述第一散热风扇、所述第二散热风扇均被配置为带动所述散热器内部的气流流动。The first heat dissipation module includes a first heat dissipation fan, and the second heat dissipation module includes a second heat dissipation fan. Both the first heat dissipation fan and the second heat dissipation fan are configured to drive Air flow.
  3. 如权利要求1或2所述的光学引擎,其特征在于,所述散热器包括第一散热翅片和第一导热板;3. The optical engine of claim 1 or 2, wherein the heat sink comprises a first heat dissipation fin and a first heat conducting plate;
    所述第一散热翅片固定在所述光机壳体的外壁,所述光机壳体的侧壁上设置有第一开孔,所述第一导热板的第一侧边穿过所述第一开孔以伸入所述光机壳体内部,且所述第一导热板与所述第一散热翅片导热连接;The first heat dissipation fin is fixed on the outer wall of the optical engine housing, the side wall of the optical engine housing is provided with a first opening, and the first side of the first heat conducting plate passes through the The first opening extends into the inside of the optical engine housing, and the first heat conducting plate is thermally connected to the first heat dissipation fin;
    所述第一导热板上伸入所述光机壳体的部分导热板被配置为吸收所述光机壳体内的热量,以将吸收的热量传导至所述第一散热翅片。A part of the heat conducting plate of the first heat conducting plate extending into the optical engine housing is configured to absorb heat in the optical engine housing, so as to conduct the absorbed heat to the first heat dissipation fins.
  4. 如权利要求3所述的光学引擎,其特征在于,所述散热器还包括至少一个第一导热管;5. The optical engine of claim 3, wherein the radiator further comprises at least one first heat pipe;
    所述第一散热翅片包括两两平行的多个子翅片,每个第一导热管的第一端的侧壁与所述第一导热板固定连接,每个第一导热管的第二端贯穿所述多个子翅片,且每个第一导热管的第二端的侧壁均与所述多个子翅片固定连接。The first heat dissipation fin includes a plurality of parallel sub-fins in pairs, the side wall of the first end of each first heat conduction tube is fixedly connected to the first heat conduction plate, and the second end of each first heat conduction tube The plurality of sub-fins penetrate through, and the side wall of the second end of each first heat conduction tube is fixedly connected with the plurality of sub-fins.
  5. 如权利要求4所述的光学引擎,其特征在于,当所述光学引擎还包括至少一个散热模组时,所述至少一个散热模组包括的散热风扇带动的气流流向与任一子翅片的平面方向平行。The optical engine according to claim 4, wherein when the optical engine further comprises at least one heat dissipation module, the air flow driven by the heat dissipation fan included in the at least one heat dissipation module flows in the same direction as any one of the sub-fins. The plane direction is parallel.
  6. 如权利要求4所述的光学引擎,其特征在于,每个第一导热管为直角弯管。5. The optical engine of claim 4, wherein each of the first heat conducting pipes is a right-angle elbow pipe.
  7. 如权利要求3所述的光学引擎,其特征在于,所述散热器还包括第二导热板;5. The optical engine of claim 3, wherein the heat sink further comprises a second heat conducting plate;
    所述光机壳体的侧壁上设置有散热孔,所述第二导热板覆盖所述散热孔,且与所述光机壳体固定连接,所述第一散热翅片固定连接在所述第二导热板上;A heat dissipation hole is provided on the side wall of the optical engine housing, the second heat conducting plate covers the heat dissipation hole and is fixedly connected to the optical engine housing, and the first heat dissipation fin is fixedly connected to the Second heat conducting board;
    所述第二导热板被配置为吸收所述光机壳体内的热量,以将吸收的热量传导至所述第一散热翅片。The second heat conducting plate is configured to absorb heat in the opto-mechanical housing to conduct the absorbed heat to the first heat dissipation fins.
  8. 如权利要求7所述的光学引擎,其特征在于,所述第二导热板上设置有与所述第一开孔重合的第二开孔,所述第一导热板的第一侧边依次穿过所述第二开孔和所述第一开孔。The optical engine of claim 7, wherein the second heat conducting plate is provided with a second opening that coincides with the first opening, and the first side of the first heat conducting plate passes through in turn Through the second opening and the first opening.
  9. 如权利要求7所述的光学引擎,其特征在于,所述第一导热板的平面方向与所述第二导热板的平面方向垂直。8. The optical engine of claim 7, wherein the plane direction of the first heat conducting plate is perpendicular to the plane direction of the second heat conducting plate.
  10. 如权利要求1所述的光学引擎,其特征在于,所述光机系统还包括光挡片,所述光挡片位于所述光机壳体内部,且与所述散热器上伸入所述光机壳体内的一端连接。The optical engine according to claim 1, wherein the optical engine system further comprises an optical shutter, and the optical shutter is located inside the optical engine housing and extends into the radiator. One end in the housing of the optical engine is connected.
  11. 一种激光投影设备,其特征在于,包括壳体,所述壳体内容纳有如权利要求1至10任一项所述的光学引擎。A laser projection device is characterized by comprising a housing, and the optical engine according to any one of claims 1 to 10 is accommodated in the housing.
  12. 如权利要求11所述的激光投影设备,其特征在于,所述光源为三色激光光源,包括红色激光器,蓝色激光器和绿色激光器。11. The laser projection device according to claim 11, wherein the light source is a three-color laser light source, including a red laser, a blue laser and a green laser.
  13. 如权利要求11所述的激光投影设备,其特征在于,所述镜头为超短焦投影镜头。The laser projection device according to claim 11, wherein the lens is an ultra-short throw projection lens.
  14. 如权利要求11所述的激光投影设备,其特征在于,所述光学器件包括DMD数字微镜器件,和/或,The laser projection device according to claim 11, wherein the optical device comprises a DMD digital micromirror device, and/or,
    所述光学器件包括振镜。The optical device includes a galvanometer.
PCT/CN2021/088686 2020-04-30 2021-04-21 Optical engine and laser projection device WO2021218739A1 (en)

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