WO2021218648A1 - Process for polymerizing polyesteramide - Google Patents

Process for polymerizing polyesteramide Download PDF

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Publication number
WO2021218648A1
WO2021218648A1 PCT/CN2021/087440 CN2021087440W WO2021218648A1 WO 2021218648 A1 WO2021218648 A1 WO 2021218648A1 CN 2021087440 W CN2021087440 W CN 2021087440W WO 2021218648 A1 WO2021218648 A1 WO 2021218648A1
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WIPO (PCT)
Prior art keywords
polyester
dibasic acid
polyester amide
polymerization
amide
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PCT/CN2021/087440
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French (fr)
Chinese (zh)
Inventor
李洋
Original Assignee
成都肆零壹科技有限公司
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Publication of WO2021218648A1 publication Critical patent/WO2021218648A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/44Polyester-amides

Definitions

  • the invention relates to the technical field of engineering plastics, in particular to a polymerization process of polyester amide.
  • Polyester and polyamide are widely used engineering plastics, and both have their own advantages.
  • Polyamide has excellent mechanical properties and heat resistance, but because of its high molecular polarity, it is easy to absorb water and cause poor dimensional stability.
  • Polyester also has excellent mechanical properties, but its temperature resistance is not as good as polyamide, and because ester bonds are easier to hydrolyze than amide bonds, polyesters are prone to degradation in long-term humid environments.
  • the ester bond has a lower water absorption rate relative to the amide bond, so polyester has a lower water absorption rate than polyamide and has better dimensional stability.
  • the copolymer polyester amide of the two has also become an important plastic material.
  • the current continuous polymerization method of polyester amide usually mixes various monomers in the resin material of the reactor, and then the polymerization reaction takes place, which takes a long time and is not easy to realize continuous production.
  • CN109957107 and CN109134850 both prepare polyester amide in a reactor.
  • the esterification process is slower than the amidation process, which affects the polymerization efficiency, makes the entire polymerization time longer, and the production is not easy to be continuous.
  • the present invention provides a polyester amide polymerization process. Taking advantage of the fast reaction rate of amino and carboxylic acid and the high equilibrium constant, a method for continuous production of polyester amide has been developed, which can significantly improve the production efficiency of polyester amide.
  • a polyester amide polymerization process The polymerization raw materials by mass include 5-60 parts of polymerized monomer dibasic acid and/or dibasic acid ester, 3-50 parts of diamine and reactive dispersion medium polyester and/ Or 10-90 parts of polyester amide; the polymerized monomer is uniformly dispersed in a molten reactive dispersion medium, and a polymerization reaction occurs to obtain a polyester amide with a suitable molecular weight.
  • Adding a certain amount of polyester and/or polyester amide resin to the raw materials, as a reactive dispersion system, can uniformly and stably disperse the dibasic acid and/or dibasic acid ester and diamine in the system. Avoid adding a large amount of water, and save the preparation step of preparing nylon salt in traditional aqueous solution.
  • the polymerized monomer can be uniformly dispersed in the polyester and/or polyester amide medium, and the dispersion system has a certain melting point and viscosity, which can adapt to the screw extrusion equipment.
  • the material mixing and dispersion process can be carried out in the screw extrusion equipment, giving full play to the advantages of high heat transfer and dispersion efficiency of the screw extrusion equipment.
  • the acid may partially react with the polymer dispersion medium to dissolve in the medium.
  • Part of the unreacted acid is dispersed by the screw extrusion equipment and can also be dispersed in very small particles to ensure The uniformity of the entire system.
  • the raw materials of the present invention are added to the screw extruder by weight measurement or volume measurement to melt reaction and mix uniformly, and then enter the subsequent polymerization device to complete the continuous polymerization reaction to obtain the polyester amide resin. Realize complete continuous production, which can greatly improve the production efficiency of polyester amide.
  • the dispersion efficiency of the screw extrusion device is much higher than that of the reaction kettle stirring, and the interface update efficiency can reach hundreds of that of the kettle type stirring device. Double, to ensure the uniform mixing of the entire system.
  • the super-high interface update efficiency of the screw extrusion device, and its heat exchange efficiency is also very outstanding. It can quickly raise the temperature of the raw material from a solid to a molten state, and can quickly disperse the reaction heat to prevent local overheating in the system. Therefore, the screw is used Extrusion device, continuous production of polyester amide can greatly improve production efficiency.
  • the most commonly used screw extrusion device is a co-rotating twin-screw extrusion device with conveying and mixing effects, and other screw extrusion devices with the above-mentioned functions can also be applied to the present invention.
  • the dibasic acid ester is more volatile than the dibasic acid, and the closed mixing and uniform mixing in the screw extrusion device also has advantages over the reaction kettle.
  • the amidation reaction has a faster speed and a higher equilibrium constant, which can very quickly increase the molecular weight. Because the present invention uses polyester and/or polyester amide raw materials that have completed the esterification reaction, only the amidation reaction is performed in the screw device, so the efficiency can be greatly improved compared to the simultaneous esterification and amidation reactions.
  • the route of the present invention does not require special preparation of nylon salt in advance, so it is convenient to prepare copolymerized nylon by mixing several dibasic acids or diamines and then feeding, so as to adjust the performance of the product in a larger range. It is even possible to add part of the polyacid or polyamine into the monomer to make the product have a certain degree of cross-linking, thereby improving the temperature resistance of the product.
  • the above factors are combined to form a set of efficient and environmentally friendly polymerization process.
  • the continuous production of polyester amide realized by the present invention can greatly improve the production efficiency of polyester amide and reduce the cost.
  • a weightless metering device or a continuous volume metering device can be used to ensure the stability and continuity of the addition of each component.
  • Part or all of the raw materials can be mixed according to the proportions before metering.
  • the weight measurement includes the use of a weightless metering device and a liquid pump metering device
  • the volume measurement includes the use of a screw metering device and a liquid pump metering device.
  • All or part of the polyester and/or polyester amide raw materials of the present invention are first added from the front end of the screw extrusion device.
  • the feeding method of various raw materials of the screw extrusion equipment is very flexible. It can be added at the same time at the head, or part of the raw materials can be added in the middle section of the extrusion equipment by side feeding or liquid pumping, even the same raw material It can be added in batches at different positions to further make the mixing more uniform.
  • the first batch of raw materials added to the system must include polyester and/or polyester amide.
  • polyester and/or polyester amide raw materials mixed with acid will be very low, which may cause the viscosity to be too low and unsuitable for twin-screw feeding. Replenish high-molecular-weight polyester and/or polyester amide polymerization at the back of the twin-screw
  • the material can make the system viscosity increase, and it is more suitable for twin-screw extrusion.
  • the screw of the screw extruder is divided into a feeding section, a melting and dispersing section and a polymerization section in sequence, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than polyester and/ Or the melting point of the polyester amide raw material.
  • the temperature of each section of the screw extrusion equipment needs to be set differently, and the temperature of the feeding section should not be too high, not exceeding the dispersion medium. Melting point to ensure the smooth delivery of solid raw materials.
  • the temperature of the melting section must ensure that the raw material polyester and/or polyester amide melt to fully disperse the polymerized monomers.
  • the temperature must be higher than the melting point of polyester and/or polyester amide to ensure sufficient Blending effect.
  • Increase the temperature of the polymerization section to a maximum temperature of not less than 250°C, to ensure that the raw materials can react and mix better in the molten state, and to improve the efficiency of polymerization.
  • Dibasic acid has a higher melting point than diamine, especially when the raw material contains aromatic dibasic acid, it is more difficult to disperse.
  • Extrusion device to disperse dibasic acid into molten polyester and/or polyester amide to form a melted mixture of polyester and/or polyester amide and dibasic acid, and then disperse diamine in liquid form from the melt The section is added to the screw extruder.
  • the polyester and/or polyester amide are first introduced into the screw extrusion device from the front end, and then the dibasic acid ester and the diamine are added into the screw extrusion device from the melt dispersion section in liquid form. Because the dibasic acid ester has a low melting point, it can be added in the melt-dispersing section in liquid form. If it is added at the front end, the temperature of the feed section needs to be lowered, and the utilization rate of the entire equipment will be lower.
  • the dibasic acid and/or dibasic acid ester, diamine and polyester are polymerized to obtain polyester amide, and then the polyester amide is further combined with the dibasic acid and/or dibasic acid ester and The diamine is polymerized to obtain a polyester amide product with a higher amide ratio.
  • the polarity of polyester is low, and the dispersing effect of dibasic acid and/or dibasic acid ester is not very good.
  • the amide can be prepared by repeatedly polymerizing the obtained polyester amide with monomer raw materials and adding monomer raw materials in batches. The higher proportion of polyester amide has a higher melting point.
  • the subsequent polymerization device can be directly connected to the screw extrusion device for further polymerization, or can be connected to a pipeline type or a reactor type polymerization device.
  • the pipeline type and screw type are preferred in the present invention.
  • Extrusion type polymerization device to further increase the molecular weight of the polymer.
  • the molar ratio of the diamine and the dibasic acid and/or the dibasic acid ester of the present invention is 0.4-2.5:1.
  • the raw material polyester and/or polyester amide of the present invention can use oligomers with lower molecular weight as raw materials.
  • the content ratio of amino groups plus hydroxyl and carboxyl groups in the oligomer raw materials can be larger.
  • the ratio of the amino group plus the hydroxyl group and the carboxyl group in the raw material is adjusted to the ratio of the acid and the amine raw material, so that the ratio of the acid and the amino hydroxyl group in the final whole system is balanced, and a high molecular weight product is obtained. Therefore, in the present invention, the ratio of acid to amine in the three main raw materials can be adjusted between 0.4-2.5:1, so that the source of the raw materials of the present invention is more extensive. Very primary oligomers can also be used as raw materials. use.
  • the end groups of such oligomers can be mainly amino and hydroxyl groups, or carboxyl groups, or the ratio of amino hydroxyl groups and carboxyl groups can be equivalent, or even primary polymers containing unpolymerized carboxylic acid or amine monomers. .
  • the amine value, hydroxyl value and acid value of the oligomer can be measured to determine the ratio of additional amine and acid added to the raw material.
  • the method of the present invention can also be used to prepare amino or carboxyl-terminated polyester amides of various molecular weights. Low molecular weight polyester amide can be used as an important component in polyurethane, epoxy resin, and hot melt adhesive formulations.
  • the dibasic acid and/or dibasic acid ester raw material of the present invention contains aromatic dibasic acid and/or ester, and the aromatic dibasic acid and/or dibasic acid ester accounts for the total dibasic acid and/or dibasic acid At least 20% of the ester raw material is more advantageous than traditional methods.
  • Aromatic dibasic acid is a common polymerization monomer used in high temperature resistant polymers, but because of the particularity of the molecular structure, its solubility and melting performance are far worse than aliphatic diacids, so those containing aromatic diacids
  • the preparation of polymers is also more difficult than aliphatic. Since the method of the present invention makes full use of the dispersion advantage of polymer as a dispersion system, and can also take advantage of the high mixing efficiency of screw extrusion equipment, it can well solve a series of problems faced by the polymerization of aromatic diacids, and is particularly suitable for Preparation of polymers containing aromatic diacids, especially products with a high proportion of aromatic raw materials.
  • polyester and/or polyester amide is very critical to realize the reaction in the screw, because the introduction of polyester and/or polyester amide is not only used as a dispersion system, but also because of its certain molecular weight, which can Makes the system after the raw materials are dispersed have a certain viscosity, which is more suitable for the application of screw extrusion equipment.
  • the proportion of the polyester and/or polyester amide in the mass of the polymerization raw material is greater than 10%, otherwise it is difficult to adapt to the application of screw extrusion equipment. If the polymerized monomer itself melts, the viscosity is low, and the temperature required for the reaction is relatively high.
  • the proportion of polyester and/or polyester amide in the raw material is preferably greater than 30%.
  • the moisture content in the polymerization raw material of the present invention does not exceed 5%, and the introduction of moisture is avoided.
  • the method of the present invention uses polyester that has completed the esterification reaction as the reaction raw material, which can overcome the simultaneous esterification and amidation in the traditional method, and overcomes the shortcoming that the efficiency of the entire reaction is slowed down by the esterification reaction. Improve the production efficiency of polyester amide.
  • the dispersion system Due to the addition of polyester and/or polyester amide resin, the dispersion system has a certain melting point and viscosity, which can be adapted to the application of screw extrusion equipment, so that the material mixing and dispersion process can be carried out in the screw extrusion equipment. Take advantage of the high heat transfer and dispersion efficiency of the screw extrusion equipment to realize continuous production and greatly improve production efficiency.
  • the present invention performs material mixing and dispersion in screw extrusion equipment, because the screw extrusion device has good sealing performance, rapid heat dissipation, adapts to various boiling point diamines, and has high material addition efficiency, which overcomes the conventional molten polyester amide Polymerization is only suitable for diamines with higher boiling points, and the problem of low addition efficiency; you can only change the composition of the raw materials during the metering to realize the switching of products with different monomer ratios, and the production arrangement is more flexible.
  • the polyester amide polymerization process of the present invention uses polyester and/or polyester amide as a reactive dispersing medium to melt and polymerize with dibasic acid or ester and diamine monomers in a screw extrusion equipment.
  • the raw materials are not continuous. Intermittently enter the screw extrusion equipment, complete the polymerization reaction during the flow of material transmission, realize the continuity of feeding, reaction and discharging, overcome the intermittent production shortcomings of traditional reactor technology, and eliminate the need for aqueous solutions.
  • the step of preparing nylon salt in the nylon salt avoids the production of waste liquid in the nylon salt preparation process, and is a green and environmentally friendly polyester amide synthesis method. It has the characteristics of high production efficiency, low energy consumption, energy saving and environmental protection, and is easy to be widely promoted and applied in actual production.
  • the continuous polyester amide polymerization process of the present invention avoids the problem of unstable product quality caused by batch production, and is not affected by factors such as temperature and pH value during the preparation of nylon salt in the aqueous solution.
  • the obtained product has The characteristics of good uniformity and stable quality.
  • the equipment of the present invention adopts screw-pipe-screw production equipment, which truly realizes the continuity of feeding, reaction and discharging, and avoids the problem of space occupied by screw extrusion equipment.
  • polyester amides containing aromatic dibasic acids are far worse than that of aliphatic dibasic acids. Therefore, the preparation of polyester amides containing aromatic dibasic acids is also more difficult than that of aliphatic polyester amides. Because the method of the present invention makes full use of the dispersion advantages of polyester and/or polyester amide as a dispersion system, and can also take advantage of the advantages of high mixing efficiency of screw extrusion equipment, it is particularly suitable for semi-aromatic high-temperature polyamides containing aromatic dibasic acids. Preparation of ester amides.
  • the dibasic acid ester with a lower boiling point than the dibasic acid can also be used to prepare polyester amide through melt polymerization by the method of the present invention, and because the dibasic acid ester is used When used as a raw material, the removed small-molecule alcohol is easier to be released during devolatilization than water, and the polymerization efficiency is higher than when a dibasic acid is used as a raw material.
  • a polyester amide polymerization process The polymerization raw materials, by mass, include 5 parts of polymerized monomer dibasic acid, 5 parts of diamine, and 90 parts of reactive dispersion medium polyester; the polymerized monomer is uniformly dispersed to the melt In the reactive dispersion medium, a polymerization reaction takes place to obtain a polyester amide with a suitable molecular weight.
  • a polyester amide polymerization process The polymerization raw materials by mass include 60 parts of polymerized monomer dibasic acid ester, 30 parts of diamine and 10 parts of reactive dispersion medium polyester; the raw materials are added to the screw extruder by weight measurement.
  • the melting reaction is uniformly mixed out of the device, and then it enters the kettle-type reaction device to complete the continuous polymerization reaction to obtain a polyester amide with a suitable molecular weight.
  • the dibasic acid ester raw material contains an aromatic dibasic acid ester, and the aromatic dibasic acid ester accounts for 60% of the molar ratio of the dibasic acid ester raw material.
  • the moisture content in the polymerization raw materials does not exceed 5%.
  • a polyester amide polymerization process The polymerization raw materials, by mass, include 10 parts of polymerized monomer dibasic acid, 3 parts of diamine, and 15 parts of reactive dispersion medium polyester amide; the raw materials are added to the screw extruder by weight measurement.
  • the melt reaction is uniformly mixed out of the device, and then it enters the subsequent screw extrusion device to complete the continuous polymerization reaction, and then extrudes and granulates from the screw extrusion device to obtain a polyester amide with a suitable molecular weight.
  • the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in turn, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester amide raw material.
  • the dibasic acid raw material contains aromatic dibasic acid, and the aromatic dibasic acid accounts for 50% of the molar ratio of the dibasic acid and/or the dibasic acid ester raw material.
  • the moisture content in the polymerization raw materials does not exceed 5%.
  • a polyester amide polymerization process The polymerization raw materials by mass include 50 parts of polymerized monomer dibasic acid, 50 parts of diamine, and 50 parts of reactive dispersion medium polyester and polyester amide; the raw materials are measured by volume It is added to the screw extruder to melt and mix uniformly, then enters the tubular reaction device to complete the continuous polymerization reaction, and then extrudes and granulates from the screw extruder to obtain a polyester amide with a suitable molecular weight.
  • the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, the materials do not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester and polyester amide raw materials.
  • the dibasic acid raw material contains aromatic dibasic acid, and the aromatic dibasic acid accounts for 20% of the molar ratio of the dibasic acid raw material.
  • a polyester amide polymerization process The polymerization raw materials by mass include 50 parts of polymerized monomer dibasic acid ester, 20 parts of diamine and 30 parts of reactive dispersion medium polyester; the raw materials are added to the screw extruder by weight measurement.
  • the melting reaction is uniformly mixed out of the device, and then it is entered into the reactor to complete the continuous polymerization reaction, and then extruded and granulated from the screw extruder to obtain a polyester amide with a suitable molecular weight.
  • the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester raw material.
  • the polyester is put into the screw extruder from the front end, and then the dibasic acid ester and the diamine are fed into the screw extruder from the melting and dispersing section in liquid form.
  • the dibasic acid ester raw material contains an aromatic dibasic acid ester, and the aromatic dibasic acid ester accounts for 80% of the molar ratio of the dibasic acid ester raw material.
  • a polyester amide polymerization process The polymerization raw materials, by mass, include 45 parts of polymerized monomer dibasic acid, 40 parts of diamine and 20 parts of reactive dispersion medium polyester; the polyester raw material passes through part of the polymerized monomer first The method of weight measurement is added to the screw extruder to melt the reaction and mix uniformly, then enter the reactor to complete the continuous polymerization reaction, and then extrude and granulate from the screw extruder to obtain a polyester amide with a suitable molecular weight; then the polyester amide It is further polymerized with the remaining polymerized monomers to obtain a polyester amide product with a higher amide ratio.
  • the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in turn, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester.
  • the PET raw material has a melting point of 255°C and a water absorption rate of 0.6%.
  • PA66 has a melting point of 265°C and a water absorption rate of 2.5%.
  • the obtained polyester amide product has a melting point of 271°C, which is significantly higher than that of polyester, and has a water absorption rate of 0.8% lower than that of nylon PA66, which is close to the melting point. It is a polymer material that can combine the advantages of the two materials.
  • the screw extruder can directly squeeze the molten mixture into the reactor, eliminating the need for energy consumption caused by re-heating.
  • the ethylenediamine is continuously added in the screw extruder, which eliminates the process of slow dripping, saves time, improves production efficiency, and the reactor does not require a condensing device, making the device more concise.
  • the polyester amide resin and terephthalic acid prepared in Example 8 were mixed according to a weight ratio of 90:10, and fed into the single-screw extruder from the head through a weight loss metering device.
  • the screw temperature was set, and the temperature of the feeding section was 100-220 °C, the temperature of the melt-dispersion section is 250-310°C, and 3.6 parts of ethylenediamine is added to the extruder through the liquid pump in the melt-dispersion section. It reacts for another 15 minutes under a vacuum of -0.06MPa, and then is extruded and pelletized by a screw to obtain a polyester amide resin with a melting point of 278° C. and a water absorption rate of 0.9%.
  • the polyester amide product of Example 8 is used as a raw material, so that by adding in batches, a polyester amide with a higher amide ratio and a higher melting point can be prepared.
  • the temperature of the reaction section of the extruder is maintained at 280-310°C, the total screw length-to-diameter ratio is 60:1, two vacuum exhaust holes are set up, extrusion granulation, continuous production to obtain polyester amide resin, melting point It is 268°C and the water absorption rate is 0.8%.
  • the PBT raw material has a melting point of 238°C and a water absorption rate of 0.4%.
  • PA66 has a melting point of 265°C and a water absorption rate of 2.5%.
  • the obtained polyester amide product has a melting point of 267°C, which is significantly higher than that of polyester, and has a water absorption rate of 0.6% lower than that of nylon PA66, which has a close melting point. It is a polymer material that can combine the advantages of the two materials.
  • the resin material obtained by the polymerization process of the polyester amide of the present invention has good uniformity and can be used for conventional melt conveying and die discharge.
  • the material strips are smooth and uniform, continuous strips, and the pellets are fully mixed and continuously produced.
  • the product performance is stable and the product qualification rate is high.
  • one or more additives such as conventional antioxidants, catalysts, toughening agents, molecular weight regulators and lubricants can be added according to needs, or the polymerization reaction can be directly completed without additives.
  • the preparation method is suitable for the synthesis of various polyester amide resins, and is not limited to the types listed in the examples, and has a wide range of applications.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Polyamides (AREA)

Abstract

The present invention provides a process for polymerizing a polyesteramide, characterized by the polymerization raw material comprising in parts by mass: 5-60 parts of polymerization monomers, i.e. a dibasic acid and/or dibasic acid ester; 3-50 parts of a diamine; and 10-90 parts of a reactive dispersion medium, i.e. a polyester and/or polyester amide. The process comprises evenly dispersing the polymerization monomers into the molten reactive dispersion medium, and subjecting same to a polymerization reaction so as to obtain a polyesteramide with a suitable molecular weight. The present invention can significantly improve the production efficiency of the polyesteramide.

Description

一种聚酯酰胺的聚合工艺Polyesteramide polymerization process 技术领域Technical field
本发明涉及工程塑料技术领域,具体涉及一种聚酯酰胺的聚合工艺。The invention relates to the technical field of engineering plastics, in particular to a polymerization process of polyester amide.
背景技术Background technique
聚酯和聚酰胺是广泛应用的工程塑料,两者各有优势。聚酰胺具有出色的机械性能,耐热性能,但是因为分子极性大,容易吸水造成尺寸稳定性差。聚酯同样具有出色的机械性能,但是耐温性能不如聚酰胺,并且由于酯键相对于酰胺键更容易水解,因此聚酯在长期潮湿环境下容易降解。酯键相对于酰胺键吸水率更低,因此聚酯比聚酰胺吸水率更低,尺寸稳定性更好。为了结合两者的优点,两者的共聚物聚酯酰胺也成为一种重要的塑料材料。Polyester and polyamide are widely used engineering plastics, and both have their own advantages. Polyamide has excellent mechanical properties and heat resistance, but because of its high molecular polarity, it is easy to absorb water and cause poor dimensional stability. Polyester also has excellent mechanical properties, but its temperature resistance is not as good as polyamide, and because ester bonds are easier to hydrolyze than amide bonds, polyesters are prone to degradation in long-term humid environments. The ester bond has a lower water absorption rate relative to the amide bond, so polyester has a lower water absorption rate than polyamide and has better dimensional stability. In order to combine the advantages of the two, the copolymer polyester amide of the two has also become an important plastic material.
目前聚酯酰胺的连续化聚合方法通常在反应釜树脂材料中将各种单体混合,然后发生聚合反应,耗时长,且不易实现连续化生产。例如CN109957107和CN109134850都是在反应釜中制备聚酯酰胺。这类方法中酯化过程较酰胺化过程慢,影响了聚合效率,使得整个聚合时间长,并且生产不容易连续化。The current continuous polymerization method of polyester amide usually mixes various monomers in the resin material of the reactor, and then the polymerization reaction takes place, which takes a long time and is not easy to realize continuous production. For example, CN109957107 and CN109134850 both prepare polyester amide in a reactor. In this type of method, the esterification process is slower than the amidation process, which affects the polymerization efficiency, makes the entire polymerization time longer, and the production is not easy to be continuous.
发明内容Summary of the invention
针对传统聚酯酰胺难以连续化生产,反应时间长的缺点,本发明提供了一种聚酯酰胺的聚合工艺。利用氨基和羧酸反应速率快,平衡常数高的优势,开发了一种连续化生产聚酯酰胺的方法,能够显著提高聚酯酰胺的生产效率。Aiming at the shortcomings of traditional polyester amides that it is difficult to produce continuously and the reaction time is long, the present invention provides a polyester amide polymerization process. Taking advantage of the fast reaction rate of amino and carboxylic acid and the high equilibrium constant, a method for continuous production of polyester amide has been developed, which can significantly improve the production efficiency of polyester amide.
为了实现上述发明目的,本发明采用的技术方案是:In order to achieve the above-mentioned purpose of the invention, the technical solution adopted by the present invention is:
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸和/或二元酸酯5-60份、二元胺3-50份和反应性分散介质聚酯和/或聚酯酰胺10-90份;将所述聚合单体均匀分散到熔融的反应性分散介质中,发生聚合反应得到分子量合适的聚酯酰胺。A polyester amide polymerization process. The polymerization raw materials by mass include 5-60 parts of polymerized monomer dibasic acid and/or dibasic acid ester, 3-50 parts of diamine and reactive dispersion medium polyester and/ Or 10-90 parts of polyester amide; the polymerized monomer is uniformly dispersed in a molten reactive dispersion medium, and a polymerization reaction occurs to obtain a polyester amide with a suitable molecular weight.
在原料中加入一定量的聚酯和/或聚酯酰胺树脂,作为一种反应性的分散体系能够将二元酸和/或二元酸酯和二元胺均匀稳定的分散于体系之中,避免加入大量的水,省去了传统的水溶液中制备尼龙盐的制备步骤。另外由于聚酯和/或聚酯酰胺的加入,聚合单体能够均匀的分散到聚酯和/或聚酯酰胺介质中,且分散体系具有了一定的熔点和粘度,能够适应螺杆挤出设备的应用,从而使得物料混合分散过程可以在螺杆挤出设备中进行,充分发挥螺杆挤出设备传热和分散效率高的优势。在物料分散的过程中,酸可能和聚合物分散介质发生部分反应,从而溶解在介质中,部分未发生反应的酸经过螺杆挤出设备的分散,也能以非常微小的颗粒分散开,从而保证了整个体系的均匀性。Adding a certain amount of polyester and/or polyester amide resin to the raw materials, as a reactive dispersion system, can uniformly and stably disperse the dibasic acid and/or dibasic acid ester and diamine in the system. Avoid adding a large amount of water, and save the preparation step of preparing nylon salt in traditional aqueous solution. In addition, due to the addition of polyester and/or polyester amide, the polymerized monomer can be uniformly dispersed in the polyester and/or polyester amide medium, and the dispersion system has a certain melting point and viscosity, which can adapt to the screw extrusion equipment. Application, so that the material mixing and dispersion process can be carried out in the screw extrusion equipment, giving full play to the advantages of high heat transfer and dispersion efficiency of the screw extrusion equipment. In the process of material dispersion, the acid may partially react with the polymer dispersion medium to dissolve in the medium. Part of the unreacted acid is dispersed by the screw extrusion equipment and can also be dispersed in very small particles to ensure The uniformity of the entire system.
本发明的原料通过重量计量或者体积计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入后续聚合装置中,完成连续化聚合反应,得到聚酯酰胺树脂。实现完全连续化生产,可以极大的提高聚酯酰胺的生产效率。The raw materials of the present invention are added to the screw extruder by weight measurement or volume measurement to melt reaction and mix uniformly, and then enter the subsequent polymerization device to complete the continuous polymerization reaction to obtain the polyester amide resin. Realize complete continuous production, which can greatly improve the production efficiency of polyester amide.
由于分散体系的粘度较传统尼龙盐的方法增大,不利于二元胺的混合,采用螺杆挤出装置的分散效率远高于反应釜搅拌,其界面更新效率可以达到釜式搅拌装置的数百倍,保证了整个体系的均匀混合。螺杆挤出装置超高的界面更新效率,其热交换效率也非常突出,可以很快的将原料从固态升温到熔融状态,也可以将反应热很快分散,防止体系中局部过热,因此利用螺杆挤出装置,连续化进行聚酯酰胺的生产能够极大的提高生产效率。最常用的螺杆挤出装置为具有输送和混炼效果的同向双螺杆挤出装置,具有上述功能的其他螺杆挤出装置也都可以应用于本发明。Since the viscosity of the dispersion system is higher than that of the traditional nylon salt method, it is not conducive to the mixing of diamines. The dispersion efficiency of the screw extrusion device is much higher than that of the reaction kettle stirring, and the interface update efficiency can reach hundreds of that of the kettle type stirring device. Double, to ensure the uniform mixing of the entire system. The super-high interface update efficiency of the screw extrusion device, and its heat exchange efficiency is also very outstanding. It can quickly raise the temperature of the raw material from a solid to a molten state, and can quickly disperse the reaction heat to prevent local overheating in the system. Therefore, the screw is used Extrusion device, continuous production of polyester amide can greatly improve production efficiency. The most commonly used screw extrusion device is a co-rotating twin-screw extrusion device with conveying and mixing effects, and other screw extrusion devices with the above-mentioned functions can also be applied to the present invention.
因为螺杆设备良好的密封性能和耐压性能,可以保证即使体系内温度超过了二元胺原料的沸点的情况下依然可以混合良好,不存在二元胺沸点的限制。二元酸酯较二元酸来说挥发性更高,在螺杆挤出装置中密闭混合均匀相对于反 应釜来说同样具备优势。Because of the good sealing performance and pressure resistance of the screw equipment, it can be ensured that even if the temperature in the system exceeds the boiling point of the diamine raw material, it can still be mixed well, and there is no restriction on the boiling point of the diamine. The dibasic acid ester is more volatile than the dibasic acid, and the closed mixing and uniform mixing in the screw extrusion device also has advantages over the reaction kettle.
酰胺化反应相对于酯化反应来说,速度更快,平衡常数更高,非常能够很快提高分子量。因为本发明使用了已经完成酯化反应的聚酯和/或聚酯酰胺原料,只在螺杆装置中进行酰胺化反应,因此相对于同时进行酯化和酰胺化反应来说效率可以大幅提高。Compared with the esterification reaction, the amidation reaction has a faster speed and a higher equilibrium constant, which can very quickly increase the molecular weight. Because the present invention uses polyester and/or polyester amide raw materials that have completed the esterification reaction, only the amidation reaction is performed in the screw device, so the efficiency can be greatly improved compared to the simultaneous esterification and amidation reactions.
本发明的路线不需要专门提前制备尼龙盐,因此很方便通过几种二元酸或者二元胺混和后投料的方式来制备共聚尼龙,从而在更大的范围内调整产品的性能。甚至可以在单体中加入部分的多元酸或者多元胺,使得产品具有一定的交联度,从而提高产品的耐温性能。The route of the present invention does not require special preparation of nylon salt in advance, so it is convenient to prepare copolymerized nylon by mixing several dibasic acids or diamines and then feeding, so as to adjust the performance of the product in a larger range. It is even possible to add part of the polyacid or polyamine into the monomer to make the product have a certain degree of cross-linking, thereby improving the temperature resistance of the product.
以上几点因素集合起来,形成一套高效环保的聚合工艺。通过本发明实现的连续化聚酯酰胺的生产,能够极大的提高聚酯酰胺的生产效率,降低成本。The above factors are combined to form a set of efficient and environmentally friendly polymerization process. The continuous production of polyester amide realized by the present invention can greatly improve the production efficiency of polyester amide and reduce the cost.
为了实现连续化生产,可以利用失重计量设备或者连续体积计量设备保证各组分加入的稳定性和连续性。部分或者全部的原料可以按照比例混合好后再计量加入。In order to achieve continuous production, a weightless metering device or a continuous volume metering device can be used to ensure the stability and continuity of the addition of each component. Part or all of the raw materials can be mixed according to the proportions before metering.
所述的重量计量包括使用失重计量装置、液体泵计量装置,体积计量包括使用螺杆计量装置、液体泵计量装置。The weight measurement includes the use of a weightless metering device and a liquid pump metering device, and the volume measurement includes the use of a screw metering device and a liquid pump metering device.
本发明全部或部分的聚酯和/或聚酯酰胺原料从螺杆挤出装置的前端首先加入。螺杆挤出设备的各种原料的加入方式非常灵活,可以在机头同时加入,也可以把部分的原料在挤出设备的中段通过侧喂料或者液体泵入的方式加入,甚至同一种原料也可在不同位置分批加入从而进一步使得混合更加均匀。但是,为了满足螺杆挤出设备的实际需求,第一批加入体系熔融的原料中必须包括聚酯和/或聚酯酰胺。All or part of the polyester and/or polyester amide raw materials of the present invention are first added from the front end of the screw extrusion device. The feeding method of various raw materials of the screw extrusion equipment is very flexible. It can be added at the same time at the head, or part of the raw materials can be added in the middle section of the extrusion equipment by side feeding or liquid pumping, even the same raw material It can be added in batches at different positions to further make the mixing more uniform. However, in order to meet the actual needs of screw extrusion equipment, the first batch of raw materials added to the system must include polyester and/or polyester amide.
聚酯和/或聚酯酰胺原料与酸混合后分子量会很低,可能导致粘度太低不适 合双螺杆的送料,在双螺杆的后段补充点高分子量的聚酯和/或聚酯酰胺聚合物可以使得体系粘度变大,更适应双螺杆的挤出。The molecular weight of polyester and/or polyester amide raw materials mixed with acid will be very low, which may cause the viscosity to be too low and unsuitable for twin-screw feeding. Replenish high-molecular-weight polyester and/or polyester amide polymerization at the back of the twin-screw The material can make the system viscosity increase, and it is more suitable for twin-screw extrusion.
优选地,所述螺杆挤出装置的螺杆依次分为进料段、熔融分散段和聚合段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯和/或聚酯酰胺原料的熔点。Preferably, the screw of the screw extruder is divided into a feeding section, a melting and dispersing section and a polymerization section in sequence, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than polyester and/ Or the melting point of the polyester amide raw material.
为了保证聚酯和/或聚酯酰胺原料和单体反应的速率和分散的效果,螺杆挤出设备各段温度需要有不同的设定,进料段的温度不可过高,不超过分散介质的熔点,保证固体原料顺利的输送,熔融段温度要保证原料聚酯和/或聚酯酰胺熔融以充分分散聚合单体,温度要高于聚酯和/或聚酯酰胺的熔点,以保证充分的混合效果。提高聚合段的温度至最高温度不低于250℃,保证原料能在熔融状态下更好的反应和混合,提高聚合的效率。In order to ensure the reaction rate and dispersion effect of polyester and/or polyester amide raw materials and monomers, the temperature of each section of the screw extrusion equipment needs to be set differently, and the temperature of the feeding section should not be too high, not exceeding the dispersion medium. Melting point to ensure the smooth delivery of solid raw materials. The temperature of the melting section must ensure that the raw material polyester and/or polyester amide melt to fully disperse the polymerized monomers. The temperature must be higher than the melting point of polyester and/or polyester amide to ensure sufficient Blending effect. Increase the temperature of the polymerization section to a maximum temperature of not less than 250°C, to ensure that the raw materials can react and mix better in the molten state, and to improve the efficiency of polymerization.
二元酸相对于二元胺熔点更高,特别是原料中含有芳香族二元酸时分散更加困难,操作上优选地,先将二元酸和聚酯和/或聚酯酰胺从前端投入螺杆挤出装置,使二元酸分散到熔融的聚酯和/或聚酯酰胺中,形成聚酯和/或聚酯酰胺、二元酸的熔融混合物,再将二元胺以液态形式从熔融分散段加入螺杆挤出装置。为了避免二元胺在聚酯和/或聚酯酰胺尚未熔融前挥发,应从熔融分散段加入效果更佳;且二元胺熔融为液态后再加入螺杆挤出装置,更易于保证设备的密闭性。Dibasic acid has a higher melting point than diamine, especially when the raw material contains aromatic dibasic acid, it is more difficult to disperse. In terms of operation, it is preferable to put the dibasic acid and polyester and/or polyester amide into the screw from the front end. Extrusion device to disperse dibasic acid into molten polyester and/or polyester amide to form a melted mixture of polyester and/or polyester amide and dibasic acid, and then disperse diamine in liquid form from the melt The section is added to the screw extruder. In order to prevent the diamine from volatilizing before the polyester and/or polyester amide is melted, it is better to add it from the melting and dispersing section; and the diamine is melted into a liquid state and then added to the screw extrusion device, which is easier to ensure the airtightness of the equipment .
优选地,先将聚酯和/或聚酯酰胺从前端投入螺杆挤出装置,再将二元酸酯和二元胺以液态形式从熔融分散段加入螺杆挤出装置。因为二元酸酯的熔点低,可以以液态形式在熔融分散段加入。如果在前端加入,需要降低进料段的温度,整个设备的利用率会低一些。Preferably, the polyester and/or polyester amide are first introduced into the screw extrusion device from the front end, and then the dibasic acid ester and the diamine are added into the screw extrusion device from the melt dispersion section in liquid form. Because the dibasic acid ester has a low melting point, it can be added in the melt-dispersing section in liquid form. If it is added at the front end, the temperature of the feed section needs to be lowered, and the utilization rate of the entire equipment will be lower.
优选地,先将二元酸和/或二元酸酯、二元胺和聚酯发生聚合反应得到聚酯 酰胺,再将聚酯酰胺进一步与所述二元酸和/或二元酸酯和二元胺聚合,得到酰胺比例更高的聚酯酰胺产物。聚酯的极性较低,对二元酸和/或二元酸酯的分散效果不是很好,将得到的聚酯酰胺与单体原料重复聚合,分批加入单体原料的方法可以制备酰胺比例更高的聚酯酰胺,熔点也更高。Preferably, the dibasic acid and/or dibasic acid ester, diamine and polyester are polymerized to obtain polyester amide, and then the polyester amide is further combined with the dibasic acid and/or dibasic acid ester and The diamine is polymerized to obtain a polyester amide product with a higher amide ratio. The polarity of polyester is low, and the dispersing effect of dibasic acid and/or dibasic acid ester is not very good. The amide can be prepared by repeatedly polymerizing the obtained polyester amide with monomer raw materials and adding monomer raw materials in batches. The higher proportion of polyester amide has a higher melting point.
通过螺杆挤出设备得到的混合体系虽然均匀性好,但是分子量还不够,需要在后续的聚合设备中进一步提高分子量来满足实际应用的需求。后续的聚合装置可以直接连接螺杆挤出装置进一步聚合,也可以连接管道式或者反应釜式的聚合装置,鉴于螺杆挤出式和管道式聚合装置连续生产效果更佳,本发明优选管道式和螺杆挤出式聚合装置来进一步提高聚合物的分子量。Although the mixing system obtained by the screw extrusion equipment has good uniformity, the molecular weight is not enough. It is necessary to further increase the molecular weight in the subsequent polymerization equipment to meet the needs of practical applications. The subsequent polymerization device can be directly connected to the screw extrusion device for further polymerization, or can be connected to a pipeline type or a reactor type polymerization device. In view of the better continuous production effect of screw extrusion type and pipeline type polymerization device, the pipeline type and screw type are preferred in the present invention. Extrusion type polymerization device to further increase the molecular weight of the polymer.
本发明所述二元胺与二元酸和/或二元酸酯的的摩尔比例为0.4-2.5:1。为了得到分子量足够大的最终聚合物,需要保证最终聚合体系中氨基加上羟基和羧酸基官能团比例的相对平衡。本发明的原料聚酯和/或聚酯酰胺可以使用分子量较低的寡聚物作为原料,在寡聚物原料中的氨基加上羟基和羧基的含量比例范围可以较大,因此需要根据寡聚物原料中的氨基加羟基和羧基的比例调整酸和胺原料的比例,使得最终的整个体系中酸和氨基羟基的比例平衡,得到高分子量的产物。因此,在本发明中,三种主要原料中酸与胺的比例可以在0.4-2.5:1之间调整,从而使得本发明原料的来源更加广泛,非常初级的寡聚物,也可以作为原料来使用。此类寡聚物的端基可以以氨基和羟基为主,可以以羧基为主,也可以氨基羟基和羧基比例相当,甚至可以是含有未聚合完的羧酸或者胺类单体的初级聚合物。此时,可以通过对寡聚物的胺值羟值和酸值进行测定,从而确定原料中另外添加胺和酸的比例。整个体系中二元胺或者二元酸过量的时候,使用本发明的方法也可以制备各种不同分子量的氨基或者羧基封端的聚酯酰胺。低分子量的聚酯酰胺可以作为聚氨酯、环氧树脂、热熔胶配方中的重要组 成成分。The molar ratio of the diamine and the dibasic acid and/or the dibasic acid ester of the present invention is 0.4-2.5:1. In order to obtain a final polymer with a sufficiently large molecular weight, it is necessary to ensure the relative balance of the ratio of amino groups plus hydroxyl and carboxylic acid groups in the final polymerization system. The raw material polyester and/or polyester amide of the present invention can use oligomers with lower molecular weight as raw materials. The content ratio of amino groups plus hydroxyl and carboxyl groups in the oligomer raw materials can be larger. The ratio of the amino group plus the hydroxyl group and the carboxyl group in the raw material is adjusted to the ratio of the acid and the amine raw material, so that the ratio of the acid and the amino hydroxyl group in the final whole system is balanced, and a high molecular weight product is obtained. Therefore, in the present invention, the ratio of acid to amine in the three main raw materials can be adjusted between 0.4-2.5:1, so that the source of the raw materials of the present invention is more extensive. Very primary oligomers can also be used as raw materials. use. The end groups of such oligomers can be mainly amino and hydroxyl groups, or carboxyl groups, or the ratio of amino hydroxyl groups and carboxyl groups can be equivalent, or even primary polymers containing unpolymerized carboxylic acid or amine monomers. . At this time, the amine value, hydroxyl value and acid value of the oligomer can be measured to determine the ratio of additional amine and acid added to the raw material. When the diamine or dibasic acid is excessive in the whole system, the method of the present invention can also be used to prepare amino or carboxyl-terminated polyester amides of various molecular weights. Low molecular weight polyester amide can be used as an important component in polyurethane, epoxy resin, and hot melt adhesive formulations.
本发明所述二元酸和/或二元酸酯原料中含有芳香族二元酸和/或酯,且芳香族二元酸和/或二元酸酯占总二元酸和/或二元酸酯原料的至少20%,相比传统方法更具优势。The dibasic acid and/or dibasic acid ester raw material of the present invention contains aromatic dibasic acid and/or ester, and the aromatic dibasic acid and/or dibasic acid ester accounts for the total dibasic acid and/or dibasic acid At least 20% of the ester raw material is more advantageous than traditional methods.
芳香族二元酸是常见的用于耐高温聚合物的聚合单体,但是因为分子结构的特殊性,其溶解性和熔融的性能均远比脂肪族二酸差,因此含有芳香族二酸的聚合物的制备也比脂肪族困难。由于本发明的方法充分利用了聚合物作为分散体系的分散优势,又能够利用螺杆挤出设备混合效率高的优势,能够很好的解决芳香族二酸聚合所面临的一系列问题,特别适合于含有芳香族二酸的聚合物的制备,特别是芳香族原料比例较高的产品。Aromatic dibasic acid is a common polymerization monomer used in high temperature resistant polymers, but because of the particularity of the molecular structure, its solubility and melting performance are far worse than aliphatic diacids, so those containing aromatic diacids The preparation of polymers is also more difficult than aliphatic. Since the method of the present invention makes full use of the dispersion advantage of polymer as a dispersion system, and can also take advantage of the high mixing efficiency of screw extrusion equipment, it can well solve a series of problems faced by the polymerization of aromatic diacids, and is particularly suitable for Preparation of polymers containing aromatic diacids, especially products with a high proportion of aromatic raw materials.
反应性分散体系聚酯和/或聚酯酰胺的加入对实现螺杆中反应非常关键,因为聚酯和/或聚酯酰胺的引入除了作为分散体系之外,更由于其具有一定的分子量,从而可以使得原料分散后的体系具有一定的粘度,从而更加适应螺杆挤出设备的应用。所述聚酯和/或聚酯酰胺占聚合原料的质量比例大于10%,否则难以适应螺杆挤出设备的应用,如果聚合单体本身熔化后粘度较小,而反应所需温度又相对较高,则此类用本发明的方法合成聚酯酰胺时,原料中聚酯和/或聚酯酰胺的比例优选大于30%。The addition of reactive dispersion system polyester and/or polyester amide is very critical to realize the reaction in the screw, because the introduction of polyester and/or polyester amide is not only used as a dispersion system, but also because of its certain molecular weight, which can Makes the system after the raw materials are dispersed have a certain viscosity, which is more suitable for the application of screw extrusion equipment. The proportion of the polyester and/or polyester amide in the mass of the polymerization raw material is greater than 10%, otherwise it is difficult to adapt to the application of screw extrusion equipment. If the polymerized monomer itself melts, the viscosity is low, and the temperature required for the reaction is relatively high. When using the method of the present invention to synthesize polyester amide, the proportion of polyester and/or polyester amide in the raw material is preferably greater than 30%.
本发明聚合原料中的水分含量不超过5%,避免水分的引入。The moisture content in the polymerization raw material of the present invention does not exceed 5%, and the introduction of moisture is avoided.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明的方法利用已经完成酯化反应的聚酯作为反应原料,能够克服传统方法中酯化和酰胺化同时进行,克服了整个反应的效率被酯化反应拖慢的缺点,极大的提高聚酯酰胺的生产效率。1. The method of the present invention uses polyester that has completed the esterification reaction as the reaction raw material, which can overcome the simultaneous esterification and amidation in the traditional method, and overcomes the shortcoming that the efficiency of the entire reaction is slowed down by the esterification reaction. Improve the production efficiency of polyester amide.
2、由于聚酯和/或聚酯酰胺树脂的加入,分散体系具有了一定的熔点和粘 度,能够适应螺杆挤出设备的应用,从而使得物料混合分散过程可以在螺杆挤出设备中进行,充分发挥螺杆挤出设备传热和分散效率高的优势,实现连续生产,极大的提高生产效率。2. Due to the addition of polyester and/or polyester amide resin, the dispersion system has a certain melting point and viscosity, which can be adapted to the application of screw extrusion equipment, so that the material mixing and dispersion process can be carried out in the screw extrusion equipment. Take advantage of the high heat transfer and dispersion efficiency of the screw extrusion equipment to realize continuous production and greatly improve production efficiency.
3、本发明在螺杆挤出设备中进行物料混合分散,因为螺杆挤出装置密闭性能好,且散热迅速,适应各种沸点的二元胺,且物料加入效率高,克服了常规熔融聚酯酰胺聚合只适用于沸点较高的二元胺,且加入效率低的问题;可以只需要通过计量时改变原料的组分,就可以实现不同单体比例产品的切换,生产安排更加灵活。3. The present invention performs material mixing and dispersion in screw extrusion equipment, because the screw extrusion device has good sealing performance, rapid heat dissipation, adapts to various boiling point diamines, and has high material addition efficiency, which overcomes the conventional molten polyester amide Polymerization is only suitable for diamines with higher boiling points, and the problem of low addition efficiency; you can only change the composition of the raw materials during the metering to realize the switching of products with different monomer ratios, and the production arrangement is more flexible.
4、本发明的聚酯酰胺聚合工艺以聚酯和/或聚酯酰胺为反应性分散介质,与二元酸或酯和二元胺单体在螺杆挤出设备中熔融聚合反应,原料连续不间断地进入螺杆挤出设备中,在物料传输的流动过程中完成聚合反应,实现了进料、反应和出料的连续性,克服了传统反应釜工艺的间歇性生产缺点,并且省去了水溶液中制备尼龙盐的步骤,避免了尼龙盐制备过程中废液的产生,是一种绿色环保的聚酯酰胺合成方法。具备生产效率高、能耗低、节能、环保的特点,易于在实际生产中大规模推广应用。4. The polyester amide polymerization process of the present invention uses polyester and/or polyester amide as a reactive dispersing medium to melt and polymerize with dibasic acid or ester and diamine monomers in a screw extrusion equipment. The raw materials are not continuous. Intermittently enter the screw extrusion equipment, complete the polymerization reaction during the flow of material transmission, realize the continuity of feeding, reaction and discharging, overcome the intermittent production shortcomings of traditional reactor technology, and eliminate the need for aqueous solutions. The step of preparing nylon salt in the nylon salt avoids the production of waste liquid in the nylon salt preparation process, and is a green and environmentally friendly polyester amide synthesis method. It has the characteristics of high production efficiency, low energy consumption, energy saving and environmental protection, and is easy to be widely promoted and applied in actual production.
5、本发明的连续化聚酯酰胺聚合工艺避免了分批次生产造成的产品质量不稳定的问题,且不受水溶液中尼龙盐制备过程中温度、pH值等因素的影响,得到的产品具有均匀性好、质量稳定的特点。5. The continuous polyester amide polymerization process of the present invention avoids the problem of unstable product quality caused by batch production, and is not affected by factors such as temperature and pH value during the preparation of nylon salt in the aqueous solution. The obtained product has The characteristics of good uniformity and stable quality.
6、本发明设备采用螺杆-管道-螺杆的生产设备,真正实现了进料、反应和出料的连续性,并且避免了螺杆挤出设备占地空间的问题。6. The equipment of the present invention adopts screw-pipe-screw production equipment, which truly realizes the continuity of feeding, reaction and discharging, and avoids the problem of space occupied by screw extrusion equipment.
7、芳香族二元酸的溶解性和熔融的性能均远比脂肪族二元酸差,因此含有芳香族二元酸的聚酯酰胺的制备也比脂肪族聚酯酰胺困难。由于本发明的方法充分利用了聚酯和/或聚酯酰胺作为分散体系的分散优势,又能够利用螺杆挤出 设备混合效率高的优势,特别适合于含有芳香族二元酸的半芳香高温聚酯酰胺的制备。7. The solubility and melting performance of aromatic dibasic acids are far worse than that of aliphatic dibasic acids. Therefore, the preparation of polyester amides containing aromatic dibasic acids is also more difficult than that of aliphatic polyester amides. Because the method of the present invention makes full use of the dispersion advantages of polyester and/or polyester amide as a dispersion system, and can also take advantage of the advantages of high mixing efficiency of screw extrusion equipment, it is particularly suitable for semi-aromatic high-temperature polyamides containing aromatic dibasic acids. Preparation of ester amides.
8、因为螺杆挤出装置密闭性能好,且散热迅速,因此沸点较二元酸更低的二元酸酯也能够用本发明的方法通过熔融聚合制备聚酯酰胺,并且因为使用二元酸酯作为原料时,脱除的小分子醇相比水更容易在脱挥时脱出,聚合效率较二元酸作为原料时更高。8. Because the screw extrusion device has good sealing performance and rapid heat dissipation, the dibasic acid ester with a lower boiling point than the dibasic acid can also be used to prepare polyester amide through melt polymerization by the method of the present invention, and because the dibasic acid ester is used When used as a raw material, the removed small-molecule alcohol is easier to be released during devolatilization than water, and the polymerization efficiency is higher than when a dibasic acid is used as a raw material.
具体实施方式Detailed ways
为了更加清楚、详细地说明本发明的目的技术方案,下面通过相关实施例对本发明进行进一步描述。以下实施例仅为具体说明本发明的实施方法,并不限定本发明的保护范围。In order to explain the objective technical solutions of the present invention more clearly and in detail, the following further describes the present invention through related embodiments. The following examples only specifically illustrate the implementation method of the present invention, and do not limit the protection scope of the present invention.
实施例1Example 1
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸5份、二元胺5份和反应性分散介质聚酯90份;将所述聚合单体均匀分散到熔融的反应性分散介质中,发生聚合反应得到分子量合适的聚酯酰胺。A polyester amide polymerization process. The polymerization raw materials, by mass, include 5 parts of polymerized monomer dibasic acid, 5 parts of diamine, and 90 parts of reactive dispersion medium polyester; the polymerized monomer is uniformly dispersed to the melt In the reactive dispersion medium, a polymerization reaction takes place to obtain a polyester amide with a suitable molecular weight.
实施例2Example 2
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸酯60份、二元胺30份和反应性分散介质聚酯10份;原料通过重量计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入釜式反应装置中,完成连续化聚合反应,得到分子量合适的聚酯酰胺。A polyester amide polymerization process. The polymerization raw materials by mass include 60 parts of polymerized monomer dibasic acid ester, 30 parts of diamine and 10 parts of reactive dispersion medium polyester; the raw materials are added to the screw extruder by weight measurement. The melting reaction is uniformly mixed out of the device, and then it enters the kettle-type reaction device to complete the continuous polymerization reaction to obtain a polyester amide with a suitable molecular weight.
所述二元酸酯原料中含有芳香族二元酸酯,且芳香族二元酸酯占二元酸酯原料的摩尔比的60%。The dibasic acid ester raw material contains an aromatic dibasic acid ester, and the aromatic dibasic acid ester accounts for 60% of the molar ratio of the dibasic acid ester raw material.
聚合原料中的水分含量不超过5%。The moisture content in the polymerization raw materials does not exceed 5%.
实施例3Example 3
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸10份、二元胺3份和反应性分散介质聚酯酰胺15份;原料通过重量计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入后续螺杆挤出装置中,完成连续化聚合反应,再从螺杆挤出装置挤出造粒,得到分子量合适的聚酯酰胺。A polyester amide polymerization process. The polymerization raw materials, by mass, include 10 parts of polymerized monomer dibasic acid, 3 parts of diamine, and 15 parts of reactive dispersion medium polyester amide; the raw materials are added to the screw extruder by weight measurement. The melt reaction is uniformly mixed out of the device, and then it enters the subsequent screw extrusion device to complete the continuous polymerization reaction, and then extrudes and granulates from the screw extrusion device to obtain a polyester amide with a suitable molecular weight.
所述螺杆挤出装置的螺杆依次分为进料段和熔融分散段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯酰胺原料的熔点。The screw of the screw extruder is divided into a feeding section and a melting and dispersing section in turn, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester amide raw material.
先将二元酸和聚酯酰胺从前端投入螺杆挤出装置,使二元酸分散到熔融的聚酯酰胺中,形成聚酯酰胺和二元酸的熔融混合物,再将二元胺以液态形式从熔融分散段加入螺杆挤出装置。First put the dibasic acid and polyester amide into the screw extruder from the front end to disperse the dibasic acid into the molten polyester amide to form a molten mixture of polyester amide and dibasic acid, and then put the diamine in liquid form Join the screw extruder from the melting and dispersing section.
所述二元酸原料中含有芳香族二元酸,且芳香族二元酸占二元酸和/或二元酸酯原料的摩尔比的50%。The dibasic acid raw material contains aromatic dibasic acid, and the aromatic dibasic acid accounts for 50% of the molar ratio of the dibasic acid and/or the dibasic acid ester raw material.
聚合原料中的水分含量不超过5%。The moisture content in the polymerization raw materials does not exceed 5%.
实施例4Example 4
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸50份、二元胺50份和反应性分散介质聚酯和聚酯酰胺50份;原料通过体积计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入管式反应装置中,完成连续化聚合反应,再从螺杆挤出装置挤出造粒,得到分子量合适的聚酯酰胺。A polyester amide polymerization process. The polymerization raw materials by mass include 50 parts of polymerized monomer dibasic acid, 50 parts of diamine, and 50 parts of reactive dispersion medium polyester and polyester amide; the raw materials are measured by volume It is added to the screw extruder to melt and mix uniformly, then enters the tubular reaction device to complete the continuous polymerization reaction, and then extrudes and granulates from the screw extruder to obtain a polyester amide with a suitable molecular weight.
所述螺杆挤出装置的螺杆依次分为进料段和熔融分散段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯和聚酯酰胺原料的熔点。The screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, the materials do not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester and polyester amide raw materials.
先将二元酸和部分聚酯、聚酯酰胺从前端投入螺杆挤出装置,使二元酸分散到熔融的聚酯、聚酯酰胺中,形成聚酯、聚酯酰胺和二元酸的熔融混合物,再将剩余的聚酯、聚酯酰胺从熔融分散段加入,并将二元胺以液态形式从熔融分散段加入螺杆挤出装置。First put the dibasic acid and part of the polyester and polyester amide into the screw extruder from the front end to disperse the dibasic acid into the molten polyester and polyester amide to form the melting of polyester, polyester amide and dibasic acid Then, add the remaining polyester and polyester amide from the melt-dispersing section to the mixture, and add the diamine in liquid form to the screw extruder from the melt-dispersing section.
所述二元酸原料中含有芳香族二元酸,且芳香族二元酸占二元酸原料的摩尔比的20%。The dibasic acid raw material contains aromatic dibasic acid, and the aromatic dibasic acid accounts for 20% of the molar ratio of the dibasic acid raw material.
实施例5Example 5
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸酯50份、二元胺20份和反应性分散介质聚酯30份;原料通过重量计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入反应釜中,完成连续化聚合反应,再从螺杆挤出装置挤出造粒,得到分子量合适的聚酯酰胺。A polyester amide polymerization process. The polymerization raw materials by mass include 50 parts of polymerized monomer dibasic acid ester, 20 parts of diamine and 30 parts of reactive dispersion medium polyester; the raw materials are added to the screw extruder by weight measurement. The melting reaction is uniformly mixed out of the device, and then it is entered into the reactor to complete the continuous polymerization reaction, and then extruded and granulated from the screw extruder to obtain a polyester amide with a suitable molecular weight.
所述螺杆挤出装置的螺杆依次分为进料段和熔融分散段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯原料的熔点。The screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester raw material.
先将聚酯从前端投入螺杆挤出装置,再将二元酸酯和二元胺以液态形式从熔融分散段加入螺杆挤出装置。Firstly, the polyester is put into the screw extruder from the front end, and then the dibasic acid ester and the diamine are fed into the screw extruder from the melting and dispersing section in liquid form.
所述二元酸酯原料中含有芳香族二元酸酯,且芳香族二元酸酯占二元酸酯原料的摩尔比的80%。The dibasic acid ester raw material contains an aromatic dibasic acid ester, and the aromatic dibasic acid ester accounts for 80% of the molar ratio of the dibasic acid ester raw material.
实施例6Example 6
一种聚酯酰胺的聚合工艺,聚合原料按质量计,包括聚合单体二元酸45份、二元胺40份和反应性分散介质聚酯20份;聚酯原料先与部分聚合单体通过重量计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入反应釜中,完成连续化聚合反应,再从螺杆挤出装置挤出造粒,得到分子量合适的聚酯酰胺;再将聚酯酰胺进一步与余下的聚合单体聚合,得到酰胺比例更高的聚酯酰胺产物。A polyester amide polymerization process. The polymerization raw materials, by mass, include 45 parts of polymerized monomer dibasic acid, 40 parts of diamine and 20 parts of reactive dispersion medium polyester; the polyester raw material passes through part of the polymerized monomer first The method of weight measurement is added to the screw extruder to melt the reaction and mix uniformly, then enter the reactor to complete the continuous polymerization reaction, and then extrude and granulate from the screw extruder to obtain a polyester amide with a suitable molecular weight; then the polyester amide It is further polymerized with the remaining polymerized monomers to obtain a polyester amide product with a higher amide ratio.
所述螺杆挤出装置的螺杆依次分为进料段和熔融分散段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯的熔点。The screw of the screw extruder is divided into a feeding section and a melting and dispersing section in turn, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester.
先将二元酸和聚酯从前端投入螺杆挤出装置,使二元酸分散到熔融的聚酯 中,形成聚酯和二元酸的熔融混合物,再将二元胺以液态形式从熔融分散段加入螺杆挤出装置。First put the dibasic acid and polyester into the screw extruder from the front end to disperse the dibasic acid into the molten polyester to form a molten mixture of polyester and dibasic acid, and then disperse the diamine in liquid form from the melt The section is added to the screw extruder.
实施例7Example 7
按重量计,将90份聚对苯二甲酸乙二醇酯(PET),10份对苯二甲酸在密炼机中,280℃条件下密炼15分钟,得到混合均匀的产物。该产物置于装有冷凝装置的反应釜中,抽换氮气三次后,将物料重新升温至280℃,半小时内滴加乙二胺3.6份,催化剂0.05份,抗氧剂0.1份于300℃条件下反应30分钟,然后-0.07MPa条件下继续反应15分钟出料,得到聚酯酰胺产品,熔点271℃,吸水率0.8%。By weight, 90 parts of polyethylene terephthalate (PET) and 10 parts of terephthalic acid were banned in an internal mixer at 280°C for 15 minutes to obtain a homogeneously mixed product. The product was placed in a reactor equipped with a condensation device. After nitrogen was pumped three times, the material was heated to 280°C again, and 3.6 parts of ethylenediamine, 0.05 part of catalyst, and 0.1 part of antioxidant were added dropwise at 300°C within half an hour. The reaction was carried out for 30 minutes under the conditions, and then the reaction was continued for 15 minutes under the conditions of -0.07MPa, and the material was discharged to obtain a polyester amide product with a melting point of 271°C and a water absorption rate of 0.8%.
同等条件下PET原料熔点255℃,吸水率0.6%。PA66熔点265℃,吸水率2.5%。所得聚酯酰胺产品熔点271℃,较聚酯明显提高,吸水率0.8%低于熔点接近的尼龙PA66,是一种能够结合两种材料优点的聚合物材料。Under the same conditions, the PET raw material has a melting point of 255°C and a water absorption rate of 0.6%. PA66 has a melting point of 265°C and a water absorption rate of 2.5%. The obtained polyester amide product has a melting point of 271°C, which is significantly higher than that of polyester, and has a water absorption rate of 0.8% lower than that of nylon PA66, which is close to the melting point. It is a polymer material that can combine the advantages of the two materials.
实施例8Example 8
按照90:10的重量比混合PET和对苯二甲酸,通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-220℃,熔融分散段温度250-310℃,并在熔融分散段将3.6份的乙二胺通过液体泵加入到挤出机中,熔融混合均匀后物料进入反应釜中,在300℃条件下反应0.5小时,-0.07MPa真空下再反应15分钟,经螺杆挤出造粒,得到聚酯酰胺树脂,熔点为270℃,吸水率0.8%。Mix PET and terephthalic acid in a weight ratio of 90:10, and put them into the single-screw extruder from the head through a weightless metering device. Set the screw temperature, the temperature of the feed section is 100-220℃, and the temperature of the melt-dispersion section is 250-310 ℃, and add 3.6 parts of ethylenediamine into the extruder through the liquid pump in the melting and dispersion section. After the materials are melted and mixed uniformly, the materials enter the reactor, and react at 300 ℃ for 0.5 hours, and then react under the vacuum of -0.07MPa. After 15 minutes, it was extruded and pelletized by a screw to obtain a polyester amide resin with a melting point of 270° C. and a water absorption rate of 0.8%.
本实施例相对于实施例5,螺杆挤出机可以将熔融的混合物料直接挤入反应釜中,省去了重新升温造成的能耗。并且乙二胺在螺杆挤出机中连续加入,省去了缓慢滴加的过程,节约了时间,提高了生产效率,而且反应釜也不需要冷凝装置,使得装置更加简洁。In this embodiment, compared with the embodiment 5, the screw extruder can directly squeeze the molten mixture into the reactor, eliminating the need for energy consumption caused by re-heating. In addition, the ethylenediamine is continuously added in the screw extruder, which eliminates the process of slow dripping, saves time, improves production efficiency, and the reactor does not require a condensing device, making the device more concise.
实施例9Example 9
按照90:10的重量比混合实施例8中制备的聚酯酰胺树脂和对苯二甲酸,通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-220℃,熔融分散段温度250-310℃,并在熔融分散段将3.6份的乙二胺通过液体泵加入到挤出机中,熔融混合均匀后物料进入反应釜中,在310℃条件下反应0.5小时,-0.06MPa真空下再反应15分钟,螺杆挤出造粒,得到聚酯酰胺树脂,熔点为278℃,吸水率0.9%。The polyester amide resin and terephthalic acid prepared in Example 8 were mixed according to a weight ratio of 90:10, and fed into the single-screw extruder from the head through a weight loss metering device. The screw temperature was set, and the temperature of the feeding section was 100-220 ℃, the temperature of the melt-dispersion section is 250-310℃, and 3.6 parts of ethylenediamine is added to the extruder through the liquid pump in the melt-dispersion section. It reacts for another 15 minutes under a vacuum of -0.06MPa, and then is extruded and pelletized by a screw to obtain a polyester amide resin with a melting point of 278° C. and a water absorption rate of 0.9%.
本实施例将实施例8的聚酯酰胺产物作为原料,这样分批加入可以制备酰胺比例更高的聚酯酰胺,熔点也更高。In this example, the polyester amide product of Example 8 is used as a raw material, so that by adding in batches, a polyester amide with a higher amide ratio and a higher melting point can be prepared.
实施例10Example 10
按照90:20的重量比称量聚对苯二甲酸乙二醇酯和对苯二甲酸二甲酯,将苯二甲酸二甲酯和部分聚对苯二甲酸乙二醇酯通过失重计量设备从机头投入单螺杆挤出机。设置螺杆温度,进料段温度为100-150℃,熔融分散段温度250-310℃,并在熔融分散段将余下的聚对苯二甲酸乙二醇酯和3.8份的乙二胺加入到挤出机中,之后挤出机反应段的温度保持在280-310℃,总螺杆长径比60:1,设置2个真空排气孔,挤出造粒,连续生产得到聚酯酰胺树脂,熔点为268℃,吸水率0.8%。Weigh polyethylene terephthalate and dimethyl terephthalate in a weight ratio of 90:20, and pass the dimethyl phthalate and part of the polyethylene terephthalate through a weightless metering device. The head is put into a single screw extruder. Set the screw temperature, the temperature of the feed section is 100-150℃, the temperature of the melt-dispersion section is 250-310℃, and the remaining polyethylene terephthalate and 3.8 parts of ethylenediamine are added to the extrusion section in the melt-dispersion section. After exiting the machine, the temperature of the reaction section of the extruder is maintained at 280-310℃, the total screw length-to-diameter ratio is 60:1, two vacuum exhaust holes are set up, extrusion granulation, continuous production to obtain polyester amide resin, melting point It is 268°C and the water absorption rate is 0.8%.
实施例11Example 11
按照90份聚对苯二甲酸乙二醇酯通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-220℃,熔融分散段温度250-310℃,并在熔融分散段将20份的对苯二甲酸二甲酯和3.8份的乙二胺先后加入到挤出机中,之后挤出机反应段的温度保持在280-310℃,总螺杆长径比60:1,设置2个真空排气孔,挤出造粒,连续生产得到聚酯酰胺树脂,熔点为271℃,吸水率 0.8%。According to 90 parts of polyethylene terephthalate, put into the single screw extruder through the weight loss metering equipment from the die. Set the screw temperature, the temperature of the feeding section is 100-220℃, the temperature of the melting and dispersion section is 250-310℃, and In the melt-dispersing section, 20 parts of dimethyl terephthalate and 3.8 parts of ethylenediamine were added to the extruder successively, and then the temperature of the reaction section of the extruder was maintained at 280-310℃, and the total screw length-to-diameter ratio 60:1, set 2 vacuum exhaust holes, extrusion granulation, continuous production to obtain polyester amide resin, melting point 271℃, water absorption rate 0.8%.
实施例12Example 12
按照90:10的重量比混合聚对苯二甲酸丁二醇酯(PBT)和对苯二甲酸,通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-200℃,熔融分散段温度250-310℃,并在熔融分散段将7.8份的丁二胺通过液体泵加入到挤出机中,熔融混合均匀后物料进入设定温度280-310℃的管式聚合器中,螺杆挤出造粒,得到聚酯酰胺树脂,熔点为255℃,吸水率0.6%。Mix polybutylene terephthalate (PBT) and terephthalic acid in a weight ratio of 90:10, and put them into the single-screw extruder from the head through a weight loss metering device. Set the screw temperature, and the temperature of the feed section is 100 -200℃, the temperature of the melt-dispersion section is 250-310℃, and in the melt-dispersion section, 7.8 parts of butanediamine is added to the extruder through the liquid pump, and the material enters the tube with the set temperature of 280-310℃ after the melt is evenly mixed. In the type polymerizer, screw extrusion granulation to obtain a polyester amide resin with a melting point of 255°C and a water absorption rate of 0.6%.
同等条件下PBT原料熔点238℃,吸水率0.4%。PA66熔点265℃,吸水率2.5%。所得聚酯酰胺产品熔点267℃,较聚酯明显提高,吸水率0.6%低于熔点接近的尼龙PA66,是一种能够结合两种材料优点的聚合物材料。Under the same conditions, the PBT raw material has a melting point of 238°C and a water absorption rate of 0.4%. PA66 has a melting point of 265°C and a water absorption rate of 2.5%. The obtained polyester amide product has a melting point of 267°C, which is significantly higher than that of polyester, and has a water absorption rate of 0.6% lower than that of nylon PA66, which has a close melting point. It is a polymer material that can combine the advantages of the two materials.
实施例13Example 13
按照10:40的重量比混合聚对苯二甲酸丁二醇酯(PBT)和对苯二甲酸二甲酯,通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-150℃,熔融分散段温度250-310℃,并在熔融分散段将27份的丁二胺通过液体泵加入到挤出机中,熔融混合均匀后物料进入设定温度380-310℃的管式聚合器中,然后进入螺杆挤出机,设置2个真空排气孔,得到聚酯酰胺树脂,熔点为281℃,吸水率1.2%。Mix polybutylene terephthalate (PBT) and dimethyl terephthalate in a weight ratio of 10:40, and put them into the single-screw extruder from the head through a weight loss metering device. Set the screw temperature and feed section The temperature is 100-150℃, the temperature of the melt-dispersion section is 250-310℃, and in the melt-dispersion section, 27 parts of butanediamine is added to the extruder through a liquid pump, and the material enters the set temperature of 380-310 after the melt is uniformly mixed. In a tubular polymerizer at a temperature of ℃, then enter the screw extruder, and set two vacuum exhaust holes to obtain a polyester amide resin with a melting point of 281°C and a water absorption rate of 1.2%.
实施例14Example 14
按照80:20比例称量聚己内酯和己二酸,将己二酸和部分聚己内酯通过失重计量设备从机头投入双螺杆挤出机,设置螺杆温度,进料段温度为50-60℃,熔融分散段温度180-220℃,并在熔融分散段将余下的聚己内酯和16份己二胺加入到挤出机中,熔融混合均匀后进入设定温度为250-280摄氏度的管式聚合器中,然后进入螺杆挤出机,设置2个真空排气孔,得到聚酯酰胺树脂,熔点 80℃,较聚己内酯提高20℃。Weigh polycaprolactone and adipic acid according to a ratio of 80:20, put adipic acid and part of polycaprolactone into the twin-screw extruder from the head of the weight loss metering device, set the screw temperature, and set the temperature of the feeding section to 50- 60℃, the temperature of the melt-dispersion section is 180-220℃, and the remaining polycaprolactone and 16 parts of hexamethylene diamine are added to the extruder in the melt-dispersion section, and the temperature is set to 250-280 degrees Celsius after the melting and mixing are uniform. Then enter the screw extruder and set 2 vacuum exhaust holes to obtain a polyester amide resin with a melting point of 80°C, which is 20°C higher than that of polycaprolactone.
实施例15Example 15
按照90:10的重量比混合PET和间苯二甲酸,通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-220℃,熔融分散段温度250-310℃,并在熔融分散段将3.6份的乙二胺通过液体泵加入到挤出机中,熔融混合均匀后物料进入反应釜中,在300℃条件下反应0.5小时,-0.07MPa真空下再反应15分钟,经螺杆挤出造粒,得到聚酯酰胺树脂,该树脂不结晶,玻璃化温度70℃,是一种透明树脂,吸水率0.8%。Mix PET and isophthalic acid in a weight ratio of 90:10, and put them into the single-screw extruder from the head through a weightless metering device. Set the screw temperature, the temperature of the feed section is 100-220℃, and the temperature of the melt-dispersion section is 250-310 ℃, and add 3.6 parts of ethylenediamine into the extruder through the liquid pump in the melting and dispersion section. After the materials are melted and mixed uniformly, the materials enter the reactor, and react at 300 ℃ for 0.5 hours, and then react under the vacuum of -0.07MPa. 15 minutes, extrude and pelletize by screw to obtain polyester amide resin, which is non-crystalline, has a glass transition temperature of 70°C, is a transparent resin, and has a water absorption rate of 0.8%.
实施例16Example 16
按照90:10的重量比混合PET和间苯二甲酸和/或丁二酸一比一混合物,通过失重计量设备从机头投入单螺杆挤出机.设置螺杆温度,进料段温度为100-220℃,熔融分散段温度250-310℃,并在熔融分散段将3.6份的乙二胺通过液体泵加入到挤出机中,熔融混合均匀后物料进入反应釜中,在300℃条件下反应0.5小时,-0.07MPa真空下再反应15分钟,经螺杆挤出造粒,得到聚酯酰胺树脂,该树脂不结晶,玻璃化温度62℃,是一种透明树脂,吸水率0.9%。Mix PET and isophthalic acid and/or succinic acid at a weight ratio of 90:10 to a one-to-one mixture, and put it into the single-screw extruder from the head of the weight-loss metering device. Set the screw temperature, and the temperature of the feed section is 100- 220°C, the temperature of the melt-dispersion section is 250-310°C, and 3.6 parts of ethylenediamine is added to the extruder through the liquid pump in the melt-dispersion section, and the materials enter the reactor after the melt and mix uniformly, and react at 300°C. For 0.5 hours, react for another 15 minutes under a vacuum of -0.07MPa, and pelletize by screw extrusion to obtain a polyester amide resin. The resin does not crystallize and has a glass transition temperature of 62°C. It is a transparent resin with a water absorption rate of 0.9%.
本发明聚酯酰胺的聚合工艺制得的树脂材料均匀性好,可使用常规的熔体输送和口模出料,料条光滑均匀,不断条,切粒后例子饱满混匀,且连续生产的产品性能稳定,产品合格率高。The resin material obtained by the polymerization process of the polyester amide of the present invention has good uniformity and can be used for conventional melt conveying and die discharge. The material strips are smooth and uniform, continuous strips, and the pellets are fully mixed and continuously produced. The product performance is stable and the product qualification rate is high.
本发明的制备方法可以根据需要加入聚合反应的常规抗氧剂、催化剂、增韧剂、分子量调节剂和润滑剂等某种或某几种助剂,也可以不加助剂直接完成聚合反应。本制备方法适用于各种聚酯酰胺树脂的合成,而不限于实施例中列举的种类,应用范围广。In the preparation method of the present invention, one or more additives such as conventional antioxidants, catalysts, toughening agents, molecular weight regulators and lubricants can be added according to needs, or the polymerization reaction can be directly completed without additives. The preparation method is suitable for the synthesis of various polyester amide resins, and is not limited to the types listed in the examples, and has a wide range of applications.
以上所述实施例仅表达了本发明的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express the specific implementation of the present invention, and the description is more specific and detailed, but it should not be understood as a limitation to the patent scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention.

Claims (12)

  1. 一种聚酯酰胺的聚合工艺,其特征在于,聚合原料按质量计,包括聚合单体二元酸和/或二元酸酯5-60份、二元胺3-50份和反应性分散介质聚酯和/或聚酯酰胺10-90份;将所述聚合单体均匀分散到熔融的反应性分散介质中,发生聚合反应得到分子量合适的聚酯酰胺。A polyester amide polymerization process, which is characterized in that, by mass, the polymerization raw materials include 5-60 parts of polymerized monomer dibasic acid and/or dibasic acid ester, 3-50 parts of diamine and reactive dispersion medium. 10-90 parts of polyester and/or polyester amide; the polymerized monomer is uniformly dispersed in a molten reactive dispersion medium, and a polymerization reaction occurs to obtain a polyester amide with a suitable molecular weight.
  2. 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,原料通过重量计量或者体积计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入后续聚合装置中,完成连续化聚合反应,得到聚酯酰胺树脂。The polyester amide polymerization process according to claim 1, characterized in that the raw materials are added to the screw extruder by weight measurement or volume measurement to melt reaction and mix uniformly, and then enter the subsequent polymerization device to complete the continuous polymerization reaction to obtain Polyesteramide resin.
  3. 根据权利要求2所述聚酯酰胺的聚合工艺,其特征在于,全部或部分的聚酯和/或聚酯酰胺原料从螺杆挤出装置的前端首先加入。The polyester amide polymerization process according to claim 2, characterized in that all or part of the polyester and/or polyester amide raw materials are first added from the front end of the screw extrusion device.
  4. 根据权利要求2所述聚酯酰胺的聚合工艺,其特征在于,所述螺杆挤出装置的螺杆依次分为进料段和熔融分散段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯和/或聚酯酰胺原料的熔点。The polyester amide polymerization process according to claim 2, wherein the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, and the material does not melt in the feeding section, and the melting The temperature of the dispersion section is not lower than the melting point of the polyester and/or polyester amide raw materials.
  5. 根据权利要求4所述聚酯酰胺的聚合工艺,其特征在于,先将二元酸、聚酯和/或聚酯酰胺从前端投入螺杆挤出装置,使二元酸分散到熔融的聚酯和/或聚酯酰胺中,形成聚酯和/或聚酯酰胺、二元酸的熔融混合物,再将二元胺以液态形式从熔融分散段加入螺杆挤出装置。The polyester amide polymerization process according to claim 4, characterized in that the dibasic acid, polyester and/or polyester amide are first injected into the screw extruder from the front end to disperse the dibasic acid into the molten polyester and In the polyester amide, a molten mixture of polyester and/or polyester amide and dibasic acid is formed, and the diamine is added to the screw extruder from the melt dispersion section in liquid form.
  6. 根据权利要求4所述聚酯酰胺的聚合工艺,其特征在于,先将聚酯和/或聚酯酰胺从前端投入螺杆挤出装置,再将二元酸酯和二元胺以液态形式从熔融分散段加入螺杆挤出装置。The polyester amide polymerization process according to claim 4, characterized in that the polyester and/or polyester amide are first fed into the screw extruder from the front end, and then the dibasic acid ester and diamine are melted from the liquid form. The dispersing section is added to the screw extrusion device.
  7. 根据权利要求4所述聚酯酰胺的聚合工艺,其特征在于,先将二元酸和/或二元酸酯、二元胺和聚酯发生聚合反应得到聚酯酰胺,再将聚酯酰胺进一步与所述二元酸和/或二元酸酯和二元胺聚合,得到酰胺比例更高的聚酯酰胺产物。The polymerization process of polyester amide according to claim 4, characterized in that, the dibasic acid and/or dibasic acid ester, diamine and polyester are polymerized to obtain the polyester amide, and then the polyester amide is further Polymerize with the dibasic acid and/or dibasic acid ester and diamine to obtain a polyester amide product with a higher amide ratio.
  8. 根据权利要求2所述聚酯酰胺的聚合工艺,其特征在于,所述后续聚合装置 为螺杆挤出装置、管式反应装置和釜式反应装置中的至少一种。The polyester amide polymerization process according to claim 2, wherein the subsequent polymerization device is at least one of a screw extrusion device, a tubular reaction device, and a tank reaction device.
  9. 根据权利要求8所述聚酯酰胺的聚合工艺,其特征在于,原料连续加入螺杆挤出装置后,再连续经管式反应装置和螺杆挤出装置挤出造粒。The polyester amide polymerization process according to claim 8, characterized in that, after the raw materials are continuously added to the screw extruder, they are then continuously extruded and pelletized through the tubular reaction device and the screw extruder.
  10. 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,所述二元胺和二元酸和/或二元酸酯的摩尔比在0.4-2.5:1之间。The polyester amide polymerization process according to claim 1, wherein the molar ratio of the diamine and the dibasic acid and/or the dibasic acid ester is between 0.4-2.5:1.
  11. 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,所述二元酸和/或二元酸酯原料中含有芳香族二元酸和/或二元酸酯,且芳香族二元酸和/或二元酸酯占总二元酸和/或二元酸酯原料的摩尔比至少20%。The polyester amide polymerization process according to claim 1, characterized in that the dibasic acid and/or dibasic acid ester raw material contains aromatic dibasic acid and/or dibasic acid ester, and aromatic dibasic acid and/or dibasic acid ester The molar ratio of the acid and/or dibasic acid ester to the total dibasic acid and/or dibasic acid ester raw material is at least 20%.
  12. 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,所述聚酯和/或聚酯酰胺占聚合原料的质量比例大于10%。The polyester amide polymerization process according to claim 1, characterized in that the mass ratio of the polyester and/or polyester amide to the polymerization raw material is greater than 10%.
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