WO2021218648A1 - Process for polymerizing polyesteramide - Google Patents
Process for polymerizing polyesteramide Download PDFInfo
- Publication number
- WO2021218648A1 WO2021218648A1 PCT/CN2021/087440 CN2021087440W WO2021218648A1 WO 2021218648 A1 WO2021218648 A1 WO 2021218648A1 CN 2021087440 W CN2021087440 W CN 2021087440W WO 2021218648 A1 WO2021218648 A1 WO 2021218648A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyester
- dibasic acid
- polyester amide
- polymerization
- amide
- Prior art date
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- 229920006149 polyester-amide block copolymer Polymers 0.000 title claims abstract description 129
- 238000000034 method Methods 0.000 title abstract description 24
- 230000008569 process Effects 0.000 title abstract description 8
- 230000000379 polymerizing effect Effects 0.000 title abstract description 3
- 239000002253 acid Substances 0.000 claims abstract description 105
- 239000002994 raw material Substances 0.000 claims abstract description 78
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 77
- 229920000728 polyester Polymers 0.000 claims abstract description 61
- 150000002148 esters Chemical class 0.000 claims abstract description 39
- 150000004985 diamines Chemical class 0.000 claims abstract description 35
- 239000000178 monomer Substances 0.000 claims abstract description 27
- 239000002612 dispersion medium Substances 0.000 claims abstract description 14
- 238000002844 melting Methods 0.000 claims description 55
- 230000008018 melting Effects 0.000 claims description 55
- 238000001125 extrusion Methods 0.000 claims description 48
- 239000006185 dispersion Substances 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 28
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 125000003118 aryl group Chemical group 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 20
- 229920005989 resin Polymers 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 10
- 239000000155 melt Substances 0.000 claims description 10
- 150000001408 amides Chemical class 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 238000010521 absorption reaction Methods 0.000 description 17
- 238000002156 mixing Methods 0.000 description 15
- 230000008901 benefit Effects 0.000 description 13
- -1 amino hydroxyl group Chemical group 0.000 description 11
- 239000004677 Nylon Substances 0.000 description 10
- 238000010924 continuous production Methods 0.000 description 10
- 229920001778 nylon Polymers 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 10
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 8
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 8
- 238000005886 esterification reaction Methods 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 6
- 208000016261 weight loss Diseases 0.000 description 6
- 230000004580 weight loss Effects 0.000 description 6
- 239000004952 Polyamide Substances 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 229920002647 polyamide Polymers 0.000 description 5
- 229920001707 polybutylene terephthalate Polymers 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 238000007112 amidation reaction Methods 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000002609 medium Substances 0.000 description 4
- 229920001610 polycaprolactone Polymers 0.000 description 4
- 239000004632 polycaprolactone Substances 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000032050 esterification Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- QVYARBLCAHCSFJ-UHFFFAOYSA-N butane-1,1-diamine Chemical compound CCCC(N)N QVYARBLCAHCSFJ-UHFFFAOYSA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 229920003232 aliphatic polyester Polymers 0.000 description 1
- 230000009435 amidation Effects 0.000 description 1
- 238000011938 amidation process Methods 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 1
- 229960001826 dimethylphthalate Drugs 0.000 description 1
- 239000004815 dispersion polymer Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000012745 toughening agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/44—Polyester-amides
Definitions
- the invention relates to the technical field of engineering plastics, in particular to a polymerization process of polyester amide.
- Polyester and polyamide are widely used engineering plastics, and both have their own advantages.
- Polyamide has excellent mechanical properties and heat resistance, but because of its high molecular polarity, it is easy to absorb water and cause poor dimensional stability.
- Polyester also has excellent mechanical properties, but its temperature resistance is not as good as polyamide, and because ester bonds are easier to hydrolyze than amide bonds, polyesters are prone to degradation in long-term humid environments.
- the ester bond has a lower water absorption rate relative to the amide bond, so polyester has a lower water absorption rate than polyamide and has better dimensional stability.
- the copolymer polyester amide of the two has also become an important plastic material.
- the current continuous polymerization method of polyester amide usually mixes various monomers in the resin material of the reactor, and then the polymerization reaction takes place, which takes a long time and is not easy to realize continuous production.
- CN109957107 and CN109134850 both prepare polyester amide in a reactor.
- the esterification process is slower than the amidation process, which affects the polymerization efficiency, makes the entire polymerization time longer, and the production is not easy to be continuous.
- the present invention provides a polyester amide polymerization process. Taking advantage of the fast reaction rate of amino and carboxylic acid and the high equilibrium constant, a method for continuous production of polyester amide has been developed, which can significantly improve the production efficiency of polyester amide.
- a polyester amide polymerization process The polymerization raw materials by mass include 5-60 parts of polymerized monomer dibasic acid and/or dibasic acid ester, 3-50 parts of diamine and reactive dispersion medium polyester and/ Or 10-90 parts of polyester amide; the polymerized monomer is uniformly dispersed in a molten reactive dispersion medium, and a polymerization reaction occurs to obtain a polyester amide with a suitable molecular weight.
- Adding a certain amount of polyester and/or polyester amide resin to the raw materials, as a reactive dispersion system, can uniformly and stably disperse the dibasic acid and/or dibasic acid ester and diamine in the system. Avoid adding a large amount of water, and save the preparation step of preparing nylon salt in traditional aqueous solution.
- the polymerized monomer can be uniformly dispersed in the polyester and/or polyester amide medium, and the dispersion system has a certain melting point and viscosity, which can adapt to the screw extrusion equipment.
- the material mixing and dispersion process can be carried out in the screw extrusion equipment, giving full play to the advantages of high heat transfer and dispersion efficiency of the screw extrusion equipment.
- the acid may partially react with the polymer dispersion medium to dissolve in the medium.
- Part of the unreacted acid is dispersed by the screw extrusion equipment and can also be dispersed in very small particles to ensure The uniformity of the entire system.
- the raw materials of the present invention are added to the screw extruder by weight measurement or volume measurement to melt reaction and mix uniformly, and then enter the subsequent polymerization device to complete the continuous polymerization reaction to obtain the polyester amide resin. Realize complete continuous production, which can greatly improve the production efficiency of polyester amide.
- the dispersion efficiency of the screw extrusion device is much higher than that of the reaction kettle stirring, and the interface update efficiency can reach hundreds of that of the kettle type stirring device. Double, to ensure the uniform mixing of the entire system.
- the super-high interface update efficiency of the screw extrusion device, and its heat exchange efficiency is also very outstanding. It can quickly raise the temperature of the raw material from a solid to a molten state, and can quickly disperse the reaction heat to prevent local overheating in the system. Therefore, the screw is used Extrusion device, continuous production of polyester amide can greatly improve production efficiency.
- the most commonly used screw extrusion device is a co-rotating twin-screw extrusion device with conveying and mixing effects, and other screw extrusion devices with the above-mentioned functions can also be applied to the present invention.
- the dibasic acid ester is more volatile than the dibasic acid, and the closed mixing and uniform mixing in the screw extrusion device also has advantages over the reaction kettle.
- the amidation reaction has a faster speed and a higher equilibrium constant, which can very quickly increase the molecular weight. Because the present invention uses polyester and/or polyester amide raw materials that have completed the esterification reaction, only the amidation reaction is performed in the screw device, so the efficiency can be greatly improved compared to the simultaneous esterification and amidation reactions.
- the route of the present invention does not require special preparation of nylon salt in advance, so it is convenient to prepare copolymerized nylon by mixing several dibasic acids or diamines and then feeding, so as to adjust the performance of the product in a larger range. It is even possible to add part of the polyacid or polyamine into the monomer to make the product have a certain degree of cross-linking, thereby improving the temperature resistance of the product.
- the above factors are combined to form a set of efficient and environmentally friendly polymerization process.
- the continuous production of polyester amide realized by the present invention can greatly improve the production efficiency of polyester amide and reduce the cost.
- a weightless metering device or a continuous volume metering device can be used to ensure the stability and continuity of the addition of each component.
- Part or all of the raw materials can be mixed according to the proportions before metering.
- the weight measurement includes the use of a weightless metering device and a liquid pump metering device
- the volume measurement includes the use of a screw metering device and a liquid pump metering device.
- All or part of the polyester and/or polyester amide raw materials of the present invention are first added from the front end of the screw extrusion device.
- the feeding method of various raw materials of the screw extrusion equipment is very flexible. It can be added at the same time at the head, or part of the raw materials can be added in the middle section of the extrusion equipment by side feeding or liquid pumping, even the same raw material It can be added in batches at different positions to further make the mixing more uniform.
- the first batch of raw materials added to the system must include polyester and/or polyester amide.
- polyester and/or polyester amide raw materials mixed with acid will be very low, which may cause the viscosity to be too low and unsuitable for twin-screw feeding. Replenish high-molecular-weight polyester and/or polyester amide polymerization at the back of the twin-screw
- the material can make the system viscosity increase, and it is more suitable for twin-screw extrusion.
- the screw of the screw extruder is divided into a feeding section, a melting and dispersing section and a polymerization section in sequence, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than polyester and/ Or the melting point of the polyester amide raw material.
- the temperature of each section of the screw extrusion equipment needs to be set differently, and the temperature of the feeding section should not be too high, not exceeding the dispersion medium. Melting point to ensure the smooth delivery of solid raw materials.
- the temperature of the melting section must ensure that the raw material polyester and/or polyester amide melt to fully disperse the polymerized monomers.
- the temperature must be higher than the melting point of polyester and/or polyester amide to ensure sufficient Blending effect.
- Increase the temperature of the polymerization section to a maximum temperature of not less than 250°C, to ensure that the raw materials can react and mix better in the molten state, and to improve the efficiency of polymerization.
- Dibasic acid has a higher melting point than diamine, especially when the raw material contains aromatic dibasic acid, it is more difficult to disperse.
- Extrusion device to disperse dibasic acid into molten polyester and/or polyester amide to form a melted mixture of polyester and/or polyester amide and dibasic acid, and then disperse diamine in liquid form from the melt The section is added to the screw extruder.
- the polyester and/or polyester amide are first introduced into the screw extrusion device from the front end, and then the dibasic acid ester and the diamine are added into the screw extrusion device from the melt dispersion section in liquid form. Because the dibasic acid ester has a low melting point, it can be added in the melt-dispersing section in liquid form. If it is added at the front end, the temperature of the feed section needs to be lowered, and the utilization rate of the entire equipment will be lower.
- the dibasic acid and/or dibasic acid ester, diamine and polyester are polymerized to obtain polyester amide, and then the polyester amide is further combined with the dibasic acid and/or dibasic acid ester and The diamine is polymerized to obtain a polyester amide product with a higher amide ratio.
- the polarity of polyester is low, and the dispersing effect of dibasic acid and/or dibasic acid ester is not very good.
- the amide can be prepared by repeatedly polymerizing the obtained polyester amide with monomer raw materials and adding monomer raw materials in batches. The higher proportion of polyester amide has a higher melting point.
- the subsequent polymerization device can be directly connected to the screw extrusion device for further polymerization, or can be connected to a pipeline type or a reactor type polymerization device.
- the pipeline type and screw type are preferred in the present invention.
- Extrusion type polymerization device to further increase the molecular weight of the polymer.
- the molar ratio of the diamine and the dibasic acid and/or the dibasic acid ester of the present invention is 0.4-2.5:1.
- the raw material polyester and/or polyester amide of the present invention can use oligomers with lower molecular weight as raw materials.
- the content ratio of amino groups plus hydroxyl and carboxyl groups in the oligomer raw materials can be larger.
- the ratio of the amino group plus the hydroxyl group and the carboxyl group in the raw material is adjusted to the ratio of the acid and the amine raw material, so that the ratio of the acid and the amino hydroxyl group in the final whole system is balanced, and a high molecular weight product is obtained. Therefore, in the present invention, the ratio of acid to amine in the three main raw materials can be adjusted between 0.4-2.5:1, so that the source of the raw materials of the present invention is more extensive. Very primary oligomers can also be used as raw materials. use.
- the end groups of such oligomers can be mainly amino and hydroxyl groups, or carboxyl groups, or the ratio of amino hydroxyl groups and carboxyl groups can be equivalent, or even primary polymers containing unpolymerized carboxylic acid or amine monomers. .
- the amine value, hydroxyl value and acid value of the oligomer can be measured to determine the ratio of additional amine and acid added to the raw material.
- the method of the present invention can also be used to prepare amino or carboxyl-terminated polyester amides of various molecular weights. Low molecular weight polyester amide can be used as an important component in polyurethane, epoxy resin, and hot melt adhesive formulations.
- the dibasic acid and/or dibasic acid ester raw material of the present invention contains aromatic dibasic acid and/or ester, and the aromatic dibasic acid and/or dibasic acid ester accounts for the total dibasic acid and/or dibasic acid At least 20% of the ester raw material is more advantageous than traditional methods.
- Aromatic dibasic acid is a common polymerization monomer used in high temperature resistant polymers, but because of the particularity of the molecular structure, its solubility and melting performance are far worse than aliphatic diacids, so those containing aromatic diacids
- the preparation of polymers is also more difficult than aliphatic. Since the method of the present invention makes full use of the dispersion advantage of polymer as a dispersion system, and can also take advantage of the high mixing efficiency of screw extrusion equipment, it can well solve a series of problems faced by the polymerization of aromatic diacids, and is particularly suitable for Preparation of polymers containing aromatic diacids, especially products with a high proportion of aromatic raw materials.
- polyester and/or polyester amide is very critical to realize the reaction in the screw, because the introduction of polyester and/or polyester amide is not only used as a dispersion system, but also because of its certain molecular weight, which can Makes the system after the raw materials are dispersed have a certain viscosity, which is more suitable for the application of screw extrusion equipment.
- the proportion of the polyester and/or polyester amide in the mass of the polymerization raw material is greater than 10%, otherwise it is difficult to adapt to the application of screw extrusion equipment. If the polymerized monomer itself melts, the viscosity is low, and the temperature required for the reaction is relatively high.
- the proportion of polyester and/or polyester amide in the raw material is preferably greater than 30%.
- the moisture content in the polymerization raw material of the present invention does not exceed 5%, and the introduction of moisture is avoided.
- the method of the present invention uses polyester that has completed the esterification reaction as the reaction raw material, which can overcome the simultaneous esterification and amidation in the traditional method, and overcomes the shortcoming that the efficiency of the entire reaction is slowed down by the esterification reaction. Improve the production efficiency of polyester amide.
- the dispersion system Due to the addition of polyester and/or polyester amide resin, the dispersion system has a certain melting point and viscosity, which can be adapted to the application of screw extrusion equipment, so that the material mixing and dispersion process can be carried out in the screw extrusion equipment. Take advantage of the high heat transfer and dispersion efficiency of the screw extrusion equipment to realize continuous production and greatly improve production efficiency.
- the present invention performs material mixing and dispersion in screw extrusion equipment, because the screw extrusion device has good sealing performance, rapid heat dissipation, adapts to various boiling point diamines, and has high material addition efficiency, which overcomes the conventional molten polyester amide Polymerization is only suitable for diamines with higher boiling points, and the problem of low addition efficiency; you can only change the composition of the raw materials during the metering to realize the switching of products with different monomer ratios, and the production arrangement is more flexible.
- the polyester amide polymerization process of the present invention uses polyester and/or polyester amide as a reactive dispersing medium to melt and polymerize with dibasic acid or ester and diamine monomers in a screw extrusion equipment.
- the raw materials are not continuous. Intermittently enter the screw extrusion equipment, complete the polymerization reaction during the flow of material transmission, realize the continuity of feeding, reaction and discharging, overcome the intermittent production shortcomings of traditional reactor technology, and eliminate the need for aqueous solutions.
- the step of preparing nylon salt in the nylon salt avoids the production of waste liquid in the nylon salt preparation process, and is a green and environmentally friendly polyester amide synthesis method. It has the characteristics of high production efficiency, low energy consumption, energy saving and environmental protection, and is easy to be widely promoted and applied in actual production.
- the continuous polyester amide polymerization process of the present invention avoids the problem of unstable product quality caused by batch production, and is not affected by factors such as temperature and pH value during the preparation of nylon salt in the aqueous solution.
- the obtained product has The characteristics of good uniformity and stable quality.
- the equipment of the present invention adopts screw-pipe-screw production equipment, which truly realizes the continuity of feeding, reaction and discharging, and avoids the problem of space occupied by screw extrusion equipment.
- polyester amides containing aromatic dibasic acids are far worse than that of aliphatic dibasic acids. Therefore, the preparation of polyester amides containing aromatic dibasic acids is also more difficult than that of aliphatic polyester amides. Because the method of the present invention makes full use of the dispersion advantages of polyester and/or polyester amide as a dispersion system, and can also take advantage of the advantages of high mixing efficiency of screw extrusion equipment, it is particularly suitable for semi-aromatic high-temperature polyamides containing aromatic dibasic acids. Preparation of ester amides.
- the dibasic acid ester with a lower boiling point than the dibasic acid can also be used to prepare polyester amide through melt polymerization by the method of the present invention, and because the dibasic acid ester is used When used as a raw material, the removed small-molecule alcohol is easier to be released during devolatilization than water, and the polymerization efficiency is higher than when a dibasic acid is used as a raw material.
- a polyester amide polymerization process The polymerization raw materials, by mass, include 5 parts of polymerized monomer dibasic acid, 5 parts of diamine, and 90 parts of reactive dispersion medium polyester; the polymerized monomer is uniformly dispersed to the melt In the reactive dispersion medium, a polymerization reaction takes place to obtain a polyester amide with a suitable molecular weight.
- a polyester amide polymerization process The polymerization raw materials by mass include 60 parts of polymerized monomer dibasic acid ester, 30 parts of diamine and 10 parts of reactive dispersion medium polyester; the raw materials are added to the screw extruder by weight measurement.
- the melting reaction is uniformly mixed out of the device, and then it enters the kettle-type reaction device to complete the continuous polymerization reaction to obtain a polyester amide with a suitable molecular weight.
- the dibasic acid ester raw material contains an aromatic dibasic acid ester, and the aromatic dibasic acid ester accounts for 60% of the molar ratio of the dibasic acid ester raw material.
- the moisture content in the polymerization raw materials does not exceed 5%.
- a polyester amide polymerization process The polymerization raw materials, by mass, include 10 parts of polymerized monomer dibasic acid, 3 parts of diamine, and 15 parts of reactive dispersion medium polyester amide; the raw materials are added to the screw extruder by weight measurement.
- the melt reaction is uniformly mixed out of the device, and then it enters the subsequent screw extrusion device to complete the continuous polymerization reaction, and then extrudes and granulates from the screw extrusion device to obtain a polyester amide with a suitable molecular weight.
- the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in turn, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester amide raw material.
- the dibasic acid raw material contains aromatic dibasic acid, and the aromatic dibasic acid accounts for 50% of the molar ratio of the dibasic acid and/or the dibasic acid ester raw material.
- the moisture content in the polymerization raw materials does not exceed 5%.
- a polyester amide polymerization process The polymerization raw materials by mass include 50 parts of polymerized monomer dibasic acid, 50 parts of diamine, and 50 parts of reactive dispersion medium polyester and polyester amide; the raw materials are measured by volume It is added to the screw extruder to melt and mix uniformly, then enters the tubular reaction device to complete the continuous polymerization reaction, and then extrudes and granulates from the screw extruder to obtain a polyester amide with a suitable molecular weight.
- the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, the materials do not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester and polyester amide raw materials.
- the dibasic acid raw material contains aromatic dibasic acid, and the aromatic dibasic acid accounts for 20% of the molar ratio of the dibasic acid raw material.
- a polyester amide polymerization process The polymerization raw materials by mass include 50 parts of polymerized monomer dibasic acid ester, 20 parts of diamine and 30 parts of reactive dispersion medium polyester; the raw materials are added to the screw extruder by weight measurement.
- the melting reaction is uniformly mixed out of the device, and then it is entered into the reactor to complete the continuous polymerization reaction, and then extruded and granulated from the screw extruder to obtain a polyester amide with a suitable molecular weight.
- the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester raw material.
- the polyester is put into the screw extruder from the front end, and then the dibasic acid ester and the diamine are fed into the screw extruder from the melting and dispersing section in liquid form.
- the dibasic acid ester raw material contains an aromatic dibasic acid ester, and the aromatic dibasic acid ester accounts for 80% of the molar ratio of the dibasic acid ester raw material.
- a polyester amide polymerization process The polymerization raw materials, by mass, include 45 parts of polymerized monomer dibasic acid, 40 parts of diamine and 20 parts of reactive dispersion medium polyester; the polyester raw material passes through part of the polymerized monomer first The method of weight measurement is added to the screw extruder to melt the reaction and mix uniformly, then enter the reactor to complete the continuous polymerization reaction, and then extrude and granulate from the screw extruder to obtain a polyester amide with a suitable molecular weight; then the polyester amide It is further polymerized with the remaining polymerized monomers to obtain a polyester amide product with a higher amide ratio.
- the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in turn, the material does not melt in the feeding section, and the temperature of the melting and dispersing section is not lower than the melting point of the polyester.
- the PET raw material has a melting point of 255°C and a water absorption rate of 0.6%.
- PA66 has a melting point of 265°C and a water absorption rate of 2.5%.
- the obtained polyester amide product has a melting point of 271°C, which is significantly higher than that of polyester, and has a water absorption rate of 0.8% lower than that of nylon PA66, which is close to the melting point. It is a polymer material that can combine the advantages of the two materials.
- the screw extruder can directly squeeze the molten mixture into the reactor, eliminating the need for energy consumption caused by re-heating.
- the ethylenediamine is continuously added in the screw extruder, which eliminates the process of slow dripping, saves time, improves production efficiency, and the reactor does not require a condensing device, making the device more concise.
- the polyester amide resin and terephthalic acid prepared in Example 8 were mixed according to a weight ratio of 90:10, and fed into the single-screw extruder from the head through a weight loss metering device.
- the screw temperature was set, and the temperature of the feeding section was 100-220 °C, the temperature of the melt-dispersion section is 250-310°C, and 3.6 parts of ethylenediamine is added to the extruder through the liquid pump in the melt-dispersion section. It reacts for another 15 minutes under a vacuum of -0.06MPa, and then is extruded and pelletized by a screw to obtain a polyester amide resin with a melting point of 278° C. and a water absorption rate of 0.9%.
- the polyester amide product of Example 8 is used as a raw material, so that by adding in batches, a polyester amide with a higher amide ratio and a higher melting point can be prepared.
- the temperature of the reaction section of the extruder is maintained at 280-310°C, the total screw length-to-diameter ratio is 60:1, two vacuum exhaust holes are set up, extrusion granulation, continuous production to obtain polyester amide resin, melting point It is 268°C and the water absorption rate is 0.8%.
- the PBT raw material has a melting point of 238°C and a water absorption rate of 0.4%.
- PA66 has a melting point of 265°C and a water absorption rate of 2.5%.
- the obtained polyester amide product has a melting point of 267°C, which is significantly higher than that of polyester, and has a water absorption rate of 0.6% lower than that of nylon PA66, which has a close melting point. It is a polymer material that can combine the advantages of the two materials.
- the resin material obtained by the polymerization process of the polyester amide of the present invention has good uniformity and can be used for conventional melt conveying and die discharge.
- the material strips are smooth and uniform, continuous strips, and the pellets are fully mixed and continuously produced.
- the product performance is stable and the product qualification rate is high.
- one or more additives such as conventional antioxidants, catalysts, toughening agents, molecular weight regulators and lubricants can be added according to needs, or the polymerization reaction can be directly completed without additives.
- the preparation method is suitable for the synthesis of various polyester amide resins, and is not limited to the types listed in the examples, and has a wide range of applications.
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Abstract
Description
Claims (12)
- 一种聚酯酰胺的聚合工艺,其特征在于,聚合原料按质量计,包括聚合单体二元酸和/或二元酸酯5-60份、二元胺3-50份和反应性分散介质聚酯和/或聚酯酰胺10-90份;将所述聚合单体均匀分散到熔融的反应性分散介质中,发生聚合反应得到分子量合适的聚酯酰胺。A polyester amide polymerization process, which is characterized in that, by mass, the polymerization raw materials include 5-60 parts of polymerized monomer dibasic acid and/or dibasic acid ester, 3-50 parts of diamine and reactive dispersion medium. 10-90 parts of polyester and/or polyester amide; the polymerized monomer is uniformly dispersed in a molten reactive dispersion medium, and a polymerization reaction occurs to obtain a polyester amide with a suitable molecular weight.
- 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,原料通过重量计量或者体积计量的方式加入螺杆挤出装置熔融反应混合均匀,然后进入后续聚合装置中,完成连续化聚合反应,得到聚酯酰胺树脂。The polyester amide polymerization process according to claim 1, characterized in that the raw materials are added to the screw extruder by weight measurement or volume measurement to melt reaction and mix uniformly, and then enter the subsequent polymerization device to complete the continuous polymerization reaction to obtain Polyesteramide resin.
- 根据权利要求2所述聚酯酰胺的聚合工艺,其特征在于,全部或部分的聚酯和/或聚酯酰胺原料从螺杆挤出装置的前端首先加入。The polyester amide polymerization process according to claim 2, characterized in that all or part of the polyester and/or polyester amide raw materials are first added from the front end of the screw extrusion device.
- 根据权利要求2所述聚酯酰胺的聚合工艺,其特征在于,所述螺杆挤出装置的螺杆依次分为进料段和熔融分散段,物料在所述进料段不发生熔融,所述熔融分散段的温度不低于聚酯和/或聚酯酰胺原料的熔点。The polyester amide polymerization process according to claim 2, wherein the screw of the screw extruder is divided into a feeding section and a melting and dispersing section in sequence, and the material does not melt in the feeding section, and the melting The temperature of the dispersion section is not lower than the melting point of the polyester and/or polyester amide raw materials.
- 根据权利要求4所述聚酯酰胺的聚合工艺,其特征在于,先将二元酸、聚酯和/或聚酯酰胺从前端投入螺杆挤出装置,使二元酸分散到熔融的聚酯和/或聚酯酰胺中,形成聚酯和/或聚酯酰胺、二元酸的熔融混合物,再将二元胺以液态形式从熔融分散段加入螺杆挤出装置。The polyester amide polymerization process according to claim 4, characterized in that the dibasic acid, polyester and/or polyester amide are first injected into the screw extruder from the front end to disperse the dibasic acid into the molten polyester and In the polyester amide, a molten mixture of polyester and/or polyester amide and dibasic acid is formed, and the diamine is added to the screw extruder from the melt dispersion section in liquid form.
- 根据权利要求4所述聚酯酰胺的聚合工艺,其特征在于,先将聚酯和/或聚酯酰胺从前端投入螺杆挤出装置,再将二元酸酯和二元胺以液态形式从熔融分散段加入螺杆挤出装置。The polyester amide polymerization process according to claim 4, characterized in that the polyester and/or polyester amide are first fed into the screw extruder from the front end, and then the dibasic acid ester and diamine are melted from the liquid form. The dispersing section is added to the screw extrusion device.
- 根据权利要求4所述聚酯酰胺的聚合工艺,其特征在于,先将二元酸和/或二元酸酯、二元胺和聚酯发生聚合反应得到聚酯酰胺,再将聚酯酰胺进一步与所述二元酸和/或二元酸酯和二元胺聚合,得到酰胺比例更高的聚酯酰胺产物。The polymerization process of polyester amide according to claim 4, characterized in that, the dibasic acid and/or dibasic acid ester, diamine and polyester are polymerized to obtain the polyester amide, and then the polyester amide is further Polymerize with the dibasic acid and/or dibasic acid ester and diamine to obtain a polyester amide product with a higher amide ratio.
- 根据权利要求2所述聚酯酰胺的聚合工艺,其特征在于,所述后续聚合装置 为螺杆挤出装置、管式反应装置和釜式反应装置中的至少一种。The polyester amide polymerization process according to claim 2, wherein the subsequent polymerization device is at least one of a screw extrusion device, a tubular reaction device, and a tank reaction device.
- 根据权利要求8所述聚酯酰胺的聚合工艺,其特征在于,原料连续加入螺杆挤出装置后,再连续经管式反应装置和螺杆挤出装置挤出造粒。The polyester amide polymerization process according to claim 8, characterized in that, after the raw materials are continuously added to the screw extruder, they are then continuously extruded and pelletized through the tubular reaction device and the screw extruder.
- 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,所述二元胺和二元酸和/或二元酸酯的摩尔比在0.4-2.5:1之间。The polyester amide polymerization process according to claim 1, wherein the molar ratio of the diamine and the dibasic acid and/or the dibasic acid ester is between 0.4-2.5:1.
- 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,所述二元酸和/或二元酸酯原料中含有芳香族二元酸和/或二元酸酯,且芳香族二元酸和/或二元酸酯占总二元酸和/或二元酸酯原料的摩尔比至少20%。The polyester amide polymerization process according to claim 1, characterized in that the dibasic acid and/or dibasic acid ester raw material contains aromatic dibasic acid and/or dibasic acid ester, and aromatic dibasic acid and/or dibasic acid ester The molar ratio of the acid and/or dibasic acid ester to the total dibasic acid and/or dibasic acid ester raw material is at least 20%.
- 根据权利要求1所述聚酯酰胺的聚合工艺,其特征在于,所述聚酯和/或聚酯酰胺占聚合原料的质量比例大于10%。The polyester amide polymerization process according to claim 1, characterized in that the mass ratio of the polyester and/or polyester amide to the polymerization raw material is greater than 10%.
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