CN116970287A - Modified LCP material and preparation method and application thereof - Google Patents

Modified LCP material and preparation method and application thereof Download PDF

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Publication number
CN116970287A
CN116970287A CN202310843908.8A CN202310843908A CN116970287A CN 116970287 A CN116970287 A CN 116970287A CN 202310843908 A CN202310843908 A CN 202310843908A CN 116970287 A CN116970287 A CN 116970287A
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lcp
chain extender
modified
resin
lcp material
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杨智韬
刘启军
黎敏荣
曾嘉静
邱守季
冯晓涛
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Guangdong Blu Ray Intelligent Technology Co ltd
South China University of Technology SCUT
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Guangdong Blu Ray Intelligent Technology Co ltd
South China University of Technology SCUT
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/12Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明公开了一种改性LCP材料及其制备方法与应用,属于高分子材料改性技术领域。本发明提供的改性LCP材料,包括以下制备原料:扩链剂、LCP树脂;所述扩链剂选自环氧类扩链剂,所述环氧类扩链剂含有两个或两个以上的脂环族环氧基。本发明采用特定的扩链剂对LCP树脂进行改性,即使在不需要增容剂的情况下,仍提高了LCP材料的粘度,同时,解决了扩链剂与基体树脂相容性差、分散不均匀的问题,改性后的LCP材料的成膜性能较好。

The invention discloses a modified LCP material and its preparation method and application, and belongs to the technical field of polymer material modification. The modified LCP material provided by the invention includes the following preparation raw materials: chain extender and LCP resin; the chain extender is selected from epoxy chain extenders, and the epoxy chain extender contains two or more Alicyclic epoxy group. The present invention uses a specific chain extender to modify the LCP resin, which increases the viscosity of the LCP material even without the need for a compatibilizer. At the same time, it solves the problem of poor compatibility and poor dispersion between the chain extender and the matrix resin. To solve the problem of uniformity, the modified LCP material has better film-forming properties.

Description

一种改性LCP材料及其制备方法与应用A modified LCP material and its preparation method and application

技术领域Technical field

本发明属于高分子材料改性技术领域,尤其涉及一种改性LCP材料及其制备方法与应用。The invention belongs to the technical field of polymer material modification, and in particular relates to a modified LCP material and its preparation method and application.

背景技术Background technique

液晶高分子(LCP)具有耐高温、机械强度高、化学稳定性好、低热膨胀系数、低吸水率以及低介电常数与低介电损耗等特点,在电子电器、通讯、航空航天等领域有广泛的应用前景。目前,国内膜级LCP树脂的加工特性不能比肩日本宝理、美国塞拉尼斯的膜级LCP树脂,同时由于LCP本体的材料特性使其在熔融状态时粘度低、流动性好导致其熔体强度较低,在吹塑加工过程中容易出现膜泡不稳定情况,并且由于LCP分子链取向特点导致其需要采用特定设备才能进行加工。Liquid crystal polymer (LCP) has the characteristics of high temperature resistance, high mechanical strength, good chemical stability, low thermal expansion coefficient, low water absorption, low dielectric constant and low dielectric loss. It is widely used in electronic appliances, communications, aerospace and other fields. Broad application prospects. At present, the processing characteristics of domestic film-grade LCP resin are not comparable to those of film-grade LCP resins from Japan Polycarbonate and the United States Celanese. At the same time, due to the material characteristics of the LCP body, it has low viscosity and good fluidity in the molten state, resulting in its melt strength. Low, the film bubble is prone to instability during the blow molding process, and due to the orientation characteristics of the LCP molecular chain, it requires specific equipment for processing.

就高分子材料改性技术而言,根据是否有新旧化学键形成与断裂,可分为化学改性与物理共混改性,常见的化学改性有接枝改性和嵌段改性,物理改性有填充与增强改性两种。目前就LCP改性技术,更多集中在LCP增强改性方面,比如有用白石墨烯增强LCP的机械性能和导热性能,利用玻纤编织布填充改性提高LCP耐磨性能,针对提高LCP吹膜性能的有采用聚苯醚(PPE)与马来酸酐接枝聚苯醚(PPE-g-MAH)对LCP进行接枝改性,但是仍存在相容性差、分散不均匀问题。As far as polymer material modification technology is concerned, it can be divided into chemical modification and physical blending modification according to whether there are new and old chemical bonds formed and broken. Common chemical modifications include graft modification and block modification. Physical modification There are two types of properties: filling and enhanced modification. At present, LCP modification technology is more focused on LCP enhanced modification. For example, white graphene can be used to enhance the mechanical properties and thermal conductivity of LCP, glass fiber woven cloth filling modification can be used to improve the wear resistance of LCP, and LCP blown film can be improved. The best performance is to use polyphenylene ether (PPE) and maleic anhydride-grafted polyphenylene ether (PPE-g-MAH) to graft-modify LCP, but there are still problems of poor compatibility and uneven dispersion.

PPE即使在增容剂PPE-g-MAH作用下,其与基体树脂LCP的相容性仍较差,改性样品在宏观上可以清晰分辨出两种物质;同时,由于相容性差以及分散不均匀,致使改性LCP成膜性较差,在吹膜过程,膜泡非常容易出现破孔导致无法连续吹膜。Even under the action of the compatibilizer PPE-g-MAH, PPE still has poor compatibility with the matrix resin LCP. The modified sample can clearly distinguish the two substances macroscopically; at the same time, due to poor compatibility and poor dispersion, Uniform, resulting in poor film-forming properties of the modified LCP. During the film blowing process, the film bubble is very prone to holes, making it impossible to continuously blow the film.

因此,需要一种在提高LCP粘度的同时,能够解决扩链剂、增容剂与基体树脂LCP的相容性差、分散不均匀的问题,从而实现改性LCP连续成膜的方法。Therefore, there is a need for a method that can increase the viscosity of LCP while also solving the problems of poor compatibility and uneven dispersion of chain extenders, compatibilizers and matrix resin LCP, thereby achieving continuous film formation of modified LCP.

发明内容Contents of the invention

为了克服上述现有技术存在的问题,本发明的目的之一在于提供一种改性LCP材料,通过特定的扩链剂对LCP树脂进行改性,得到的改性LCP材料具有较高的粘度和较好的相容性,且成膜性能良好。In order to overcome the problems existing in the above-mentioned prior art, one of the purposes of the present invention is to provide a modified LCP material. The LCP resin is modified by a specific chain extender. The modified LCP material obtained has a higher viscosity and Good compatibility and good film-forming properties.

本发明的目的之二在于提供一种用于制备上述改性LCP材料的设备。The second object of the present invention is to provide an equipment for preparing the above modified LCP material.

本发明的目的之三在于提供一种上述改性LCP材料的制备方法。The third object of the present invention is to provide a method for preparing the above-mentioned modified LCP material.

本发明的目的之四在于提供一种上述改性LCP材料在电子电器、通讯或航空航天领域中的应用。The fourth object of the present invention is to provide an application of the above-mentioned modified LCP material in the fields of electronic appliances, communications or aerospace.

为了实现上述目的,本发明所采取的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:

本发明的第一方面提供了一种改性LCP材料,包括以下制备原料:扩链剂、LCP树脂;所述扩链剂选自环氧类扩链剂,所述环氧类扩链剂含有两个或两个以上的脂环族环氧基。The first aspect of the present invention provides a modified LCP material, including the following preparation raw materials: chain extender, LCP resin; the chain extender is selected from epoxy chain extender, and the epoxy chain extender contains Two or more alicyclic epoxy groups.

优选地,所述扩链剂在所述改性LCP材料的制备原料中的质量百分比为0.1~2%;进一步优选为0.2~1.5%;更进一步优选为0.3~1%。Preferably, the mass percentage of the chain extender in the raw material for preparing the modified LCP material is 0.1-2%; more preferably, it is 0.2-1.5%; even more preferably, it is 0.3-1%.

优选地,所述扩链剂中,环氧类扩链剂选自ADR扩链剂;进一步优选地,所述ADR扩链剂包括ADR-4468、ADR-4368CS、ADR-4370、ADR-4385、ADR-4380或ADR-4300中的至少一种;更进一步优选地,所述ADR扩链剂包括ADR-4468、ADR-4368CS或ADR-4370中的至少一种。Preferably, among the chain extenders, the epoxy chain extender is selected from ADR chain extenders; further preferably, the ADR chain extenders include ADR-4468, ADR-4368CS, ADR-4370, ADR-4385, At least one of ADR-4380 or ADR-4300; further preferably, the ADR chain extender includes at least one of ADR-4468, ADR-4368CS or ADR-4370.

在本发明的一些具体实施方式中,所述ADR扩链剂选自ADR-4468。In some embodiments of the invention, the ADR chain extender is selected from ADR-4468.

ADR-4468扩链剂由于具有9个脂环族环氧基团,更容易在LCP分子主链的羟基或者羧基产生反应而形成支链,从而实现解决LCP树脂和扩链剂相容性差的问题,进而有利于LCP树脂的增粘改性。Since ADR-4468 chain extender has 9 alicyclic epoxy groups, it is easier to react with the hydroxyl or carboxyl groups of the main chain of the LCP molecule to form branch chains, thus solving the problem of poor compatibility between LCP resin and chain extender. , which is beneficial to the viscosity-increasing modification of LCP resin.

优选地,所述扩链剂中,酸酐类化合物选自二酐化合物;进一步优选自苯四酸二酐。Preferably, in the chain extender, the acid anhydride compound is selected from dianhydride compounds; further preferably, it is selected from pyromellitic dianhydride.

优选地,所述扩链剂中,异氰酸酯选自二异氰酸酯;进一步优选自甲苯二异氰酸酯。Preferably, in the chain extender, the isocyanate is selected from diisocyanate; more preferably, it is selected from toluene diisocyanate.

液晶聚合物是在一定条件下能以液晶相态存在的高分子,它兼具有高分子和液晶两类材料的特性,按照液晶的形成条件可分为热致液晶聚合物(TLCP)和溶致液晶聚合物(LLCP)。Liquid crystal polymers are polymers that can exist in a liquid crystal phase under certain conditions. They have the characteristics of both polymers and liquid crystal materials. According to the formation conditions of liquid crystals, they can be divided into thermotropic liquid crystal polymers (TLCP) and solvent-based polymers. Liquid crystalline polymer (LLCP).

优选地,本发明的LCP树脂选自热致液晶聚合物(TLCP);进一步优选地,所述LCP树脂选自A950、R8000中的至少一种;更进一步优选地,所述LCP树脂选自PolyplasticsA950、CelanesA950、TiconaA950或金发R8000中至少一种。Preferably, the LCP resin of the present invention is selected from thermotropic liquid crystal polymer (TLCP); further preferably, the LCP resin is selected from at least one of A950 and R8000; further preferably, the LCP resin is selected from Polyplastics A950 , CelanesA950, TiconaA950 or Blonde R8000 at least one.

优选地,所述改性LCP材料在285℃,1.2kg下的熔融指数为0.1~1g/10min;进一步优选为0.2~0.8g/10min。Preferably, the melt index of the modified LCP material at 285°C and 1.2kg is 0.1-1g/10min; further preferably, it is 0.2-0.8g/10min.

优选地,所述改性LCP材料在25℃,频率为0.01~100/秒下的粘度为105~109mPa·s;进一步优选为2×105~8×108mPa·s。Preferably, the viscosity of the modified LCP material is 10 5 to 10 9 mPa·s at 25°C and a frequency of 0.01 to 100/second; further preferably, it is 2×10 5 to 8×10 8 mPa·s.

本发明的第二方面提供了一种用于制备本发明的第一方面所述的改性LCP材料的设备,所述设备包括螺杆挤出装置,所述螺杆挤出装置包括啮合块,所述啮合块由4个或以上条状的啮合片交叉层叠得到,每相邻两个啮合片的夹角为30~60°The second aspect of the present invention provides an equipment for preparing the modified LCP material according to the first aspect of the present invention. The equipment includes a screw extrusion device, the screw extrusion device includes an engaging block, and the The meshing block is obtained by crisscrossing 4 or more strip-shaped meshing pieces. The angle between each two adjacent meshing pieces is 30 to 60°.

优选地,所述螺杆挤出装置包括双螺杆挤出机或单螺杆挤出机;更进一步优选为双螺杆挤出机。Preferably, the screw extrusion device includes a twin-screw extruder or a single-screw extruder; more preferably, it is a twin-screw extruder.

优选地,所述啮合块包括4~10个条状的啮合片;进一步优选为4~6个。Preferably, the engaging block includes 4 to 10 strip-shaped engaging pieces; more preferably, 4 to 6 pieces.

优选地,相邻两个啮合片的夹角为30~60°;进一步优选为40~50°。Preferably, the angle between two adjacent meshing pieces is 30-60°; further preferably, it is 40-50°.

优选地,所述螺杆挤出装置包括8~12个啮合块;进一步优选为8~10块。Preferably, the screw extrusion device includes 8 to 12 meshing blocks; more preferably, 8 to 10 meshing blocks.

优选地,所述啮合块之间连接有螺纹输送元件;进一步优选地,每相邻两个啮合块之间均连接有一个螺纹输送元件。Preferably, a threaded conveying element is connected between the engaging blocks; further preferably, a threaded conveying element is connected between every two adjacent engaging blocks.

在本发明的一些具体实施方式中,所述啮合块由5个条状的啮合片交叉层叠得到,相邻两个啮合片的夹角为45°,螺杆共有9个啮合块,每两个啮合块之间均连接有一个螺纹输送元件。当采用该具体实施方式时,料流每经过一个啮合片时都会被分割为两股料流,螺杆在转动的同时将料流进行充分混合,料流经过了9个啮合块共45块啮合片,被分割成了245股料流,经过多次分割混合,达到很好的分散混合效果。此外,为防止料流停留时间过长导致凝胶结块,在啮合块之间嵌入螺纹输送元件,保证扩链剂与LCP树脂有充分的反应时间,同时使熔融料流向前输送。In some specific embodiments of the present invention, the meshing block is obtained by cross-stacking five strip-shaped meshing pieces. The angle between two adjacent meshing pieces is 45°. The screw has a total of 9 meshing blocks, and each two meshing pieces A threaded conveying element is connected between the blocks. When this specific implementation is adopted, the material flow will be divided into two material flows each time it passes through an meshing piece. The screw will fully mix the material flow while rotating. The material flow passes through 9 meshing blocks and a total of 45 meshing pieces. , was divided into 2 45 material streams, and after multiple division and mixing, a good dispersion and mixing effect was achieved. In addition, in order to prevent gel agglomeration caused by excessive residence time of the material flow, threaded conveying elements are embedded between the meshing blocks to ensure sufficient reaction time between the chain extender and the LCP resin, and at the same time, the molten material flow is transported forward.

本发明的第三方面提供了一种本发明的第一方面所述的改性LCP材料的制备方法,包括以下步骤:将LCP树脂和扩链剂混合后进行挤出造粒。The third aspect of the present invention provides a method for preparing the modified LCP material according to the first aspect of the present invention, which includes the following steps: mixing the LCP resin and the chain extender and then performing extrusion granulation.

优选地,所述制备方法中,将LCP树脂和扩链剂混合的混合温度为40~120℃;进一步优选为50~110℃。Preferably, in the preparation method, the mixing temperature for mixing the LCP resin and the chain extender is 40 to 120°C; more preferably, it is 50 to 110°C.

优选地,所述制备方法中,将LCP树脂和扩链剂混合的混合时间为3~40min;进一步优选为5~30min。Preferably, in the preparation method, the mixing time for mixing the LCP resin and the chain extender is 3 to 40 minutes; further preferably, it is 5 to 30 minutes.

优选地,所述制备方法中,挤出造粒在螺杆挤出机中进行;进一步优选为双螺杆挤出机。Preferably, in the preparation method, extrusion granulation is performed in a screw extruder; further preferably, a twin-screw extruder is used.

优选地,所述螺杆挤出机的螺杆直径为30~40mm。Preferably, the screw diameter of the screw extruder is 30 to 40 mm.

优选地,所述螺杆挤出机的螺杆长径比为40~50。Preferably, the screw length-to-diameter ratio of the screw extruder is 40-50.

优选地,所述制备方法中,挤出造粒包括以下步骤:塑化混合、挤出拉条和冷却切粒。Preferably, in the preparation method, extrusion granulation includes the following steps: plasticizing mixing, extrusion drawing and cooling granulation.

优选地,所述塑化混合中,螺杆挤出机各区的温度分别为210~230℃、225~245℃、230~250℃、250~270℃、255~275℃、260~280℃、260~280℃、260~280℃、270~290℃、275~295℃。Preferably, during the plasticizing mixing, the temperatures in each zone of the screw extruder are 210-230°C, 225-245°C, 230-250°C, 250-270°C, 255-275°C, 260-280°C, 260°C, respectively. ~280℃, 260~280℃, 270~290℃, 275~295℃.

优选地,所述塑化混合中,螺杆挤出机模头的温度为275~295℃。Preferably, during the plasticizing mixing, the temperature of the screw extruder die is 275-295°C.

优选地,所述塑化混合中,螺杆挤出机的螺杆转速为130~140r/min。Preferably, in the plasticizing mixing, the screw speed of the screw extruder is 130 to 140 r/min.

优选地,所述塑化混合中,喂料转速为4~10r/min。Preferably, in the plasticizing mixing, the feeding speed is 4 to 10 r/min.

优选地,所述制备方法中,将LCP树脂和扩链剂混合后进行了两次挤出造粒。Preferably, in the preparation method, the LCP resin and the chain extender are mixed and then extruded and granulated twice.

进行两次挤出造粒,可以使LCP树脂和扩链剂更加充分混合,增粘改性效果更好,且改性后的LCP材料的成膜性能更佳。Performing two extrusion granulations can make the LCP resin and chain extender more fully mixed, the viscosity-increasing modification effect will be better, and the film-forming performance of the modified LCP material will be better.

优选地,所述制备方法中,挤出造粒在本发明的第二方面所述的设备中进行。Preferably, in the preparation method, extrusion granulation is performed in the equipment described in the second aspect of the present invention.

本发明的第四方面提供了一种本发明第一方面所述的改性LCP材料在电子电器、通信或航空航天领域中的应用。The fourth aspect of the present invention provides an application of the modified LCP material described in the first aspect of the present invention in the fields of electronic appliances, communications or aerospace.

优选地,所述通信领域为5G通信领域;进一步优选地,所述5G通信领域为5G通信的天线膜材料领域。Preferably, the communication field is the field of 5G communication; further preferably, the 5G communication field is the field of antenna film materials for 5G communication.

本发明的有益效果是:本发明采用特定的扩链剂对LCP树脂进行改性,即使在不需要增容剂的情况下,仍提高了LCP材料的粘度,同时,解决了扩链剂与基体树脂相容性差、分散不均匀的问题,改性后的LCP材料的成膜性能较好。The beneficial effects of the present invention are: the present invention uses a specific chain extender to modify the LCP resin. Even if a compatibilizer is not needed, the viscosity of the LCP material is still improved. At the same time, the problem between the chain extender and the matrix is solved. Due to the problems of poor resin compatibility and uneven dispersion, the modified LCP material has better film-forming properties.

具体而言,与现有技术相比,本发明具有以下优点:Specifically, compared with the prior art, the present invention has the following advantages:

1、本发明采用的扩链剂中,环氧类扩链剂含有两个或两个以上的脂环族环氧基,因此其更容易在LCP分子主链的羟基或者羧基产生反应而形成支链,从而实现解决相容性问题,在提高了LCP材料粘度的同时,解决了扩链剂与基体树脂相容性差、分散不均匀的问题。1. Among the chain extenders used in the present invention, the epoxy chain extender contains two or more alicyclic epoxy groups, so it is more likely to react with the hydroxyl or carboxyl groups in the main chain of the LCP molecule to form branches. chain, thereby solving the compatibility problem. While increasing the viscosity of the LCP material, it also solves the problem of poor compatibility and uneven dispersion between the chain extender and the matrix resin.

2、本发明提供的设备采用了特定组成的啮合块,该啮合块与螺纹输送元件组合,具有低剪切强混合的特点,可以提高扩链剂与树脂基体的分散混合效果,同时为防止料流停留时间过长导致凝胶结块,在啮合块组件之间嵌入输送元件,保证扩链剂与LCP有充分的反应时间,同时使熔融料流向前输送。2. The equipment provided by the present invention adopts a meshing block of a specific composition. The meshing block is combined with a threaded conveying element and has the characteristics of low shear and strong mixing, which can improve the dispersion and mixing effect of the chain extender and the resin matrix. At the same time, it prevents the material from If the flow residence time is too long, the gel will agglomerate. A conveying element is embedded between the meshing block components to ensure sufficient reaction time between the chain extender and LCP, and at the same time, the molten material flow is transported forward.

3、本发明得到的改性LCP材料粘度较高、原料间相容性好,具有较好的成膜性能,在电子电器、通信、航空航天领域中具有广泛的应用。3. The modified LCP material obtained by the present invention has high viscosity, good compatibility between raw materials, good film-forming performance, and is widely used in the fields of electronic appliances, communications, and aerospace.

附图说明Description of the drawings

图1为实施例中的螺杆挤出机的螺杆结构示意图。Figure 1 is a schematic diagram of the screw structure of the screw extruder in the embodiment.

图2为实施例中的螺杆挤出机的啮合块示意图。Figure 2 is a schematic diagram of the meshing block of the screw extruder in the embodiment.

图3为实施例中的螺杆挤出机的螺纹输送元件示意图。Figure 3 is a schematic diagram of the screw conveying element of the screw extruder in the embodiment.

图4为实施例1、对比例1和对比例2的LCP材料粘度变化图。Figure 4 is a graph showing changes in viscosity of LCP materials in Example 1, Comparative Example 1 and Comparative Example 2.

图5为实施例1的LCP材料进行吹膜实验时的实物图。Figure 5 is a physical diagram of the LCP material of Example 1 when the film blowing experiment was carried out.

图6为实施例2的LCP材料进行吹膜实验时的实物图。Figure 6 is a physical picture of the LCP material of Example 2 when it was subjected to a film blowing experiment.

图7为对比例2的LCP材料进行吹膜实验时的实物图1。Figure 7 is the actual picture 1 of the LCP material of Comparative Example 2 when the film blowing experiment was carried out.

图8为对比例2的LCP材料进行吹膜实验时的实物图2。Figure 8 is an actual picture 2 of the LCP material of Comparative Example 2 when the film blowing experiment was carried out.

具体实施方式Detailed ways

以下通过具体的实施例对本发明的内容作进一步详细的说明。同样应理解,以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,本领域技术人员根据本发明阐述的原理做出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适范围内的选择,而并非要限定于下文示例的具体数据。以下实施例和对比例中所用的原料、试剂或装置如无特殊说明,均可从常规商业途径得到,或者可以通过现有已知方法得到。The content of the present invention will be further described in detail below through specific examples. It should also be understood that the following examples are only used to further illustrate the present invention and cannot be understood as limiting the scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art based on the principles explained in the present invention all belong to the present invention. scope of protection. The specific process parameters in the following examples are only an example of the appropriate range, that is, those skilled in the art can make selections within the appropriate range through the description herein, and are not limited to the specific data of the examples below. Unless otherwise specified, the raw materials, reagents or devices used in the following examples and comparative examples can be obtained from conventional commercial sources, or can be obtained by existing known methods.

在本发明的一些实施例中,啮合块、输送元件为市售产品,组合形式是自己组装;厂家为南京锐鑫,型号为45°/5/16。In some embodiments of the present invention, the engaging blocks and conveying elements are commercially available products, and the combination form is self-assembly; the manufacturer is Nanjing Ruixin, and the model is 45°/5/16.

在本发明的一些实施例中,改性LCP的制备方法包括以下步骤:a)原料配混;b)塑化混合;c)挤出拉条;d)冷却切粒。In some embodiments of the present invention, the preparation method of modified LCP includes the following steps: a) raw material compounding; b) plasticizing and mixing; c) extruding strands; d) cooling and pelletizing.

具体步骤如下:Specific steps are as follows:

步骤a)原料配混,以重量份计算,称量扩链剂0.05-1份,LCP树脂99-99.95份,具体使用的扩链剂选自ADR-4468;LCP树脂选自PolyplasticsA950或CelanesA950LCP颗粒;将扩链剂ADR4468与LCP树脂颗粒放置高速混合机中,在50-110℃条件下,分散混合5-30min,得到混合物料;Step a) Compound the raw materials. Calculate in parts by weight, weigh 0.05-1 part of the chain extender and 99-99.95 parts of the LCP resin. The specific chain extender used is selected from ADR-4468; the LCP resin is selected from PolyplasticsA950 or CelanesA950LCP particles; Place chain extender ADR4468 and LCP resin particles in a high-speed mixer, disperse and mix at 50-110°C for 5-30 minutes to obtain a mixed material;

步骤b)塑化混合,将上述步骤制备的混合物料放置于螺杆直径为35mm、螺杆长径比为44的双螺挤出机料斗中,挤出机各区温度与模头温度分别设定为220℃、235℃、240℃、260℃、265℃、270℃、270℃、270℃、280℃、285℃、285℃,喂料转速为6r/min、螺杆转速为135r/min,将混合物料进行塑化混合得到扩链剂分散均匀的熔融物料。其中螺杆组合采用输送元件与啮合块两种螺纹元件,具有低剪切强混合的特点,为了实现提高扩链剂与树脂基体的分散混合效果,在螺杆组合中采用9个啮合块组件(如图1所示,区域①②③中分别采用4、2、3个啮合块组件,a为啮合块,b为螺纹输送元件),如图2所示,每一个啮合块由5块啮合片成错列角45°组成,当料流每经过一个啮合片时被分割为两股料流,螺杆在转动的同时将料流进行充分混合,料流经过9个啮合块共45个啮合片后,被分割成了245股料流,经过多次分割混合,达到很好的分散混合效果。同时为防止物料停留时间过长导致凝胶结块,在啮合块组件之间嵌入螺纹输送元件(如图3所示),保证扩链剂与LCP有充分的反应时间,同时使熔融物料向前输送;Step b) Plasticizing and mixing, place the mixed material prepared in the above steps into the hopper of a twin-screw extruder with a screw diameter of 35mm and a screw length-to-diameter ratio of 44. The temperature of each zone of the extruder and the die temperature are set to 220°C respectively. ℃, 235℃, 240℃, 260℃, 265℃, 270℃, 270℃, 270℃, 280℃, 285℃, 285℃, the feeding speed is 6r/min, the screw speed is 135r/min, mix the materials Carry out plasticizing and mixing to obtain a molten material in which the chain extender is evenly dispersed. The screw combination uses two threaded elements: conveying element and meshing block, which have the characteristics of low shear and strong mixing. In order to improve the dispersion and mixing effect of the chain extender and the resin matrix, 9 meshing block components are used in the screw combination (as shown in the figure) As shown in 1, 4, 2, and 3 meshing block components are used in areas ①②③ respectively, a is the meshing block, and b is the threaded conveying element). As shown in Figure 2, each meshing block consists of 5 meshing pieces in staggered angles. 45° composition. When the material flow passes through an meshing piece, it is divided into two flows. The screw fully mixes the material flow while rotating. After the material flow passes through 9 meshing blocks and a total of 45 meshing pieces, it is divided into 245 streams of material were produced, and after multiple splitting and mixing, a good dispersion and mixing effect was achieved. At the same time, in order to prevent gel agglomeration caused by the material staying for too long, threaded conveying elements are embedded between the meshing block components (as shown in Figure 3) to ensure sufficient reaction time between the chain extender and LCP, and at the same time, the molten material moves forward delivery;

步骤c)挤出拉条,熔融物料在挤出机挤压力作用下,经过口模上的圆柱形孔向外挤出,同时在牵引力作用下,形成连续圆柱形长条;Step c) Extruding the strip, the molten material is extruded outward through the cylindrical hole on the die under the extrusion force of the extruder, and at the same time, under the action of traction force, a continuous cylindrical strip is formed;

步骤d)冷却切粒,将圆柱形长条经过冷却水槽,圆柱形长条冷却到适当温度后进入切粒机进行切粒,得到改性LCP颗粒1,即所述改性LCP材料。Step d) Cooling and granulating, the cylindrical strips are passed through a cooling water tank. After the cylindrical strips are cooled to an appropriate temperature, they enter the granulator for granulation to obtain modified LCP particles 1, which is the modified LCP material.

在本发明的另一些实施例中,改性LCP的制备方法包括以下步骤:a)原料配混;b)塑化混合;c)挤出拉条;d)冷却切粒;e)二次挤出造粒。In other embodiments of the present invention, the preparation method of modified LCP includes the following steps: a) raw material compounding; b) plasticizing and mixing; c) extrusion and drawing; d) cooling and pelletizing; e) secondary extrusion Out of granulation.

具体步骤如下:Specific steps are as follows:

所述步骤a)~d)的具体步骤与前述实施例中的步骤相同;The specific steps of steps a) to d) are the same as those in the previous embodiment;

步骤e)二次挤出造粒,将改性LCP颗粒1重复进行步骤b)、步骤c)和步骤d)操作,得到改性LCP颗粒2,即所述改性LCP材料。Step e) Secondary extrusion granulation. Repeat steps b), step c) and step d) on the modified LCP particles 1 to obtain modified LCP particles 2, which is the modified LCP material.

在本发明的一些实施例中,LCP为市售的A950,具体可为PolyplasticsA950、CelanesA950、TiconaA950,市售的A950没有添加扩链剂,其熔指为1.9g/10min(285℃,1.2kg),粘度范围为1×105~7×108mPa·s(0.01Hz-100Hz)。In some embodiments of the present invention, LCP is commercially available A950, specifically Polyplastics A950, Celanes A950, and Ticona A950. Commercially available A950 does not have a chain extender added, and its melting index is 1.9g/10min (285°C, 1.2kg) , the viscosity range is 1×10 5 ~ 7×10 8 mPa·s (0.01Hz-100Hz).

在本发明的一些实施例中,使用特定螺杆组合可以提高扩链剂在LCP基体中的分散效果。普通双螺杆制备的改性LCP材料,由于其分散作用相对本发明实施例所述的特定螺杆组合较弱,致使扩链剂在LCP树脂中分散差,容易出现类似凝胶现象,导致改性LCP在吹膜过程间断出现破孔,无法连续成膜。In some embodiments of the present invention, the use of specific screw combinations can improve the dispersion effect of the chain extender in the LCP matrix. The modified LCP material prepared by ordinary twin-screws has a weaker dispersion effect than the specific screw combination described in the embodiment of the present invention, resulting in poor dispersion of the chain extender in the LCP resin, and is prone to gel-like phenomena, resulting in modified LCP During the film blowing process, holes appeared intermittently and film formation could not be continued.

在本发明的一些实施例中,扩链剂的加入影响了LCP的熔指与粘度,ADR-4468扩链剂可以提高LCP树脂的粘度、降低LCP树脂的熔指,而TDE-85反而会降低LCP树脂的粘度、提高LCP树脂的熔指。因此,本发明实施例使用含有两个或两个以上的脂环族环氧基的环氧类扩链剂,能提高LCP树脂的粘度、降低LCP树脂的熔指,得到成膜性能良好的改性LCP材料。In some embodiments of the present invention, the addition of chain extender affects the melt index and viscosity of LCP. ADR-4468 chain extender can increase the viscosity of LCP resin and reduce the melt index of LCP resin, while TDE-85 can decrease the melt index of LCP resin. The viscosity of LCP resin and the melt index of LCP resin are improved. Therefore, the embodiments of the present invention use an epoxy chain extender containing two or more alicyclic epoxy groups, which can increase the viscosity of the LCP resin, reduce the melt index of the LCP resin, and obtain an improved film with good film-forming properties. Sexy LCP materials.

实施例1Example 1

本例提供一种改性LCP材料的制备方法,具体包括以下步骤:This example provides a method for preparing modified LCP materials, which specifically includes the following steps:

以重量份计算,将0.7份扩链剂ADR-4468与99.3份A950LCP放置高速混合机中混合,在50-110℃条件下,混合5-30min后倒出混合物料,同时将混合物料放置于低剪切强分散螺杆组合的双螺杆挤出机的料斗中挤出机各区温度与模头温度分别设定为220℃、235℃、240℃、260℃、265℃、270℃、270℃、270℃、280℃、285℃、285℃,喂料转速为6r/min、螺杆转速为135r/min,将混合物料进行熔融塑化造粒得到改性LCP颗粒1,再将改性LCP1放置于双螺杆挤出机料斗中,以同样的工艺参数再进行挤出造粒,得到改性LCP颗粒2,即所述改性LCP材料。Calculated in parts by weight, mix 0.7 parts of chain extender ADR-4468 and 99.3 parts of A950LCP in a high-speed mixer. Mix for 5-30 minutes at 50-110°C and then pour out the mixed material. At the same time, place the mixed material on a low temperature. The temperature of each zone of the extruder and the die head temperature in the hopper of the twin-screw extruder with strong shear dispersion screw combination are set to 220°C, 235°C, 240°C, 260°C, 265°C, 270°C, 270°C, 270°C respectively. ℃, 280 ℃, 285 ℃, 285 ℃, the feeding speed is 6r/min, the screw speed is 135r/min, the mixed material is melted, plasticized and granulated to obtain modified LCP granules 1, and then the modified LCP 1 is placed on the double In the hopper of the screw extruder, extrusion granulation is performed again with the same process parameters to obtain modified LCP particles 2, which is the modified LCP material.

实施例2Example 2

本例提供一种改性LCP材料的制备方法,具体包括以下步骤:This example provides a method for preparing modified LCP materials, which specifically includes the following steps:

以重量份计算,将0.5份扩链剂ADR-4468与99.5份A950LCP放置高速混合机中混合,在50-110℃条件下,混合5-30min后倒出混合物料,同时将混合物料放置于低剪切强分散螺杆组合的双螺杆挤出机的料斗中挤出机各区温度与模头温度分别设定为220℃、235℃、240℃、260℃、265℃、280℃、280℃、280℃、285℃、285℃、285℃,喂料转速为6r/min、螺杆转速为135r/min,将混合物料进行熔融塑化造粒得到改性LCP颗粒1,即所述改性LCP材料。Calculated in parts by weight, mix 0.5 parts of chain extender ADR-4468 and 99.5 parts of A950LCP in a high-speed mixer. Mix at 50-110°C for 5-30 minutes and then pour out the mixed material. At the same time, place the mixed material in a low temperature The temperature of each zone of the extruder and the die head temperature in the hopper of the twin-screw extruder with strong shear dispersion screw combination are set to 220°C, 235°C, 240°C, 260°C, 265°C, 280°C, 280°C, 280°C respectively. ℃, 285℃, 285℃, 285℃, the feeding speed is 6r/min, the screw speed is 135r/min, the mixed material is melted, plasticized and granulated to obtain modified LCP particles 1, which is the modified LCP material.

对比例1Comparative example 1

本例提供一种LCP材料的制备方法,具体包括以下步骤:This example provides a method for preparing LCP materials, which specifically includes the following steps:

将纯料A950LCP颗粒置于低剪切强分散螺杆组合的双螺杆挤出机的料斗中,挤出机各区温度与模头温度分别设定为220℃、235℃、240℃、260℃、265℃、270℃、270℃、270℃、280℃、285℃、285℃,喂料转速为6r/min、螺杆转速为135r/min,将纯料A950LCP进行熔融塑化造粒,得到所述LCP材料。Place the pure A950LCP particles in the hopper of a twin-screw extruder with low shear and strong dispersion screw combination. The temperature of each zone of the extruder and the die temperature are set to 220°C, 235°C, 240°C, 260°C, and 265°C respectively. ℃, 270℃, 270℃, 270℃, 280℃, 285℃, 285℃, the feeding speed is 6r/min, the screw speed is 135r/min, the pure material A950LCP is melted, plasticized and granulated to obtain the LCP Material.

对比例2Comparative example 2

本例提供一种改性LCP材料的制备方法,具体包括以下步骤:This example provides a method for preparing modified LCP materials, which specifically includes the following steps:

以重量份计算,将0.7份扩链剂TDE-85(4,5-环氧己烷-1,2-二甲酸二缩水甘油酯)与99.3份A950LCP放置高速混合机中,在50-110℃条件下,混合5-30min后倒出混合物料,同时将混合物料置于低剪切强分散螺杆组合的双螺杆挤出机的料斗中,挤出机各区温度与模头温度分别设定为220℃、235℃、240℃、260℃、265℃、270℃、270℃、270℃、280℃、285℃、285℃,喂料转速为6r/min、螺杆转速为135r/min,将混合物料进行熔融塑化造粒,得到所述改性LCP材料。Calculated in parts by weight, place 0.7 parts of chain extender TDE-85 (4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester) and 99.3 parts of A950LCP in a high-speed mixer at 50-110°C Under the conditions, pour out the mixed material after mixing for 5-30 minutes. At the same time, place the mixed material in the hopper of a twin-screw extruder with low shear and strong dispersion screw combination. The temperature of each zone of the extruder and the die temperature are set to 220 respectively. ℃, 235℃, 240℃, 260℃, 265℃, 270℃, 270℃, 270℃, 280℃, 285℃, 285℃, the feeding speed is 6r/min, the screw speed is 135r/min, mix the materials Melt, plasticize and granulate to obtain the modified LCP material.

性能测试Performance Testing

1)记录造粒过程中挤出机的电流大小。挤出机电流大小可反映物料在双螺杆挤出机塑化过程能量消耗大小,间接反映改性物料粘度增加。相同工艺参数(料筒温度、螺杆转速、喂料速度相同)下,由于扩链剂的引入对LCP分子链进行嵌段或者接枝而使其分子链增加,因而在熔融塑化过程需要更大的能量消耗才能使分子链进行解缠流动,即挤出机电流越大,材料的粘度越大。1) Record the current of the extruder during the granulation process. The extruder current can reflect the energy consumption of the material during the plasticization process of the twin-screw extruder, and indirectly reflects the increase in the viscosity of the modified material. Under the same process parameters (barrel temperature, screw speed, feeding speed are the same), due to the introduction of chain extender to block or graft the LCP molecular chain and increase its molecular chain, the melt plasticization process requires more Only a certain amount of energy consumption can make the molecular chains unwind and flow. That is, the greater the extruder current, the greater the viscosity of the material.

2)测试材料在285℃1.2kg下的熔融指数。2) Test the melt index of the material at 285℃ and 1.2kg.

3)用旋转流变仪测定材料的285℃下的粘度变化。3) Use a rotational rheometer to measure the viscosity change of the material at 285°C.

4)进行吹膜实验,测试材料的成膜性能。4) Conduct a blown film experiment to test the film-forming performance of the material.

结果记录在表1中。The results are recorded in Table 1.

表1材料的性能测试结果Table 1 Material performance test results

注:“0”表示粘度变化基准,“+”表示粘度增加,“-”表示粘度降低。Note: “0” represents the viscosity change baseline, “+” represents an increase in viscosity, and “-” represents a decrease in viscosity.

对比例1未加入扩链剂进行改性,为LCP树脂纯料,以对比例1作为粘度变化参照组。实施例1、对比例1和对比例2的LCP材料粘度变化图如图4所示,实施例1的改性LCP材料在25℃,频率为0.01~100/秒下的粘度在2×105~8×108mPa·s范围内,而对比例2的改性LCP材料在25℃,频率为0.01~100/秒下的粘度则在7×104~1.2×108mPa·s范围内,相同频率下,对比例2的粘度较小。可见,使用实施例1的ADR扩链剂,能提高LCP材料的粘度,而使用同样含有环氧基团的TDE扩链剂,由于其只有一个脂环族环氧基,对LCP材料的改性效果差,无法提高LCP材料的粘度。Comparative Example 1 did not add a chain extender for modification and was pure LCP resin. Comparative Example 1 was used as a reference group for viscosity changes. The viscosity change diagram of the LCP material of Example 1, Comparative Example 1 and Comparative Example 2 is shown in Figure 4. The viscosity of the modified LCP material of Example 1 is 2×10 5 at 25°C and a frequency of 0.01 to 100/second. The viscosity of the modified LCP material of Comparative Example 2 is in the range of 7×10 4 to 1.2×10 8 mPa·s at 25°C and a frequency of 0.01 to 100/s. , at the same frequency, the viscosity of Comparative Example 2 is smaller. It can be seen that using the ADR chain extender in Example 1 can increase the viscosity of the LCP material, while using the TDE chain extender which also contains an epoxy group, since it has only one alicyclic epoxy group, the modification of the LCP material is The effect is poor and cannot increase the viscosity of LCP materials.

图5为实施例1的LCP材料进行吹膜实验时的实物图,图6为实施例2的LCP材料进行吹膜实验时的实物图,图7和图8为对比例2的LCP材料进行吹膜实验时的实物图1和实物图2,可见,在吹膜过程中,实施例1的LCP膜表面光滑,无破孔,实施例1改性后的LCP具有较好的成膜性能;实施例2的LCP膜表面出现了破孔,只是破孔程度较小,实施例1改性后的LCP具有一定的成膜性能;对比例2的LCP膜出现了较大的破孔,对比例2改性后的LCP材料成膜性能较差。Figure 5 is a physical picture of the LCP material of Example 1 when the film blowing experiment is carried out. Figure 6 is a physical picture of the LCP material of Example 2 when the film blowing experiment is carried out. Figures 7 and 8 show the LCP material of Comparative Example 2 when the film blowing experiment is carried out. Physical Figure 1 and Actual Figure 2 during the membrane experiment show that during the film blowing process, the surface of the LCP membrane of Example 1 is smooth and has no holes. The modified LCP of Example 1 has better film-forming performance; implementation The surface of the LCP membrane of Example 2 has holes, but the degree of holes is small. The modified LCP of Example 1 has certain film-forming properties; the LCP membrane of Comparative Example 2 has larger holes, and the LCP membrane of Comparative Example 2 has larger holes. The modified LCP material has poor film-forming properties.

从图5和图7、8的对比可知,图5中实施例1的LCP膜表面无破孔,圆柱形膜泡吹胀稳定、形状平直;而图7和图8中对比例2的LCP膜表面出现了破孔,圆柱形膜泡吹胀时极不稳定,形状也摇摆不定。From the comparison between Figure 5 and Figures 7 and 8, it can be seen that there are no holes on the surface of the LCP film of Example 1 in Figure 5, the cylindrical film bubble is stably inflated and has a straight shape; while the LCP of Comparative Example 2 in Figures 7 and 8 There were holes on the surface of the membrane, and the cylindrical membrane bubble was extremely unstable when inflated, and its shape also swayed.

而图6中实施例2的LCP膜表面虽然出现了破孔,但是破孔程度较小,不影响材料的成膜性能,圆柱形膜泡吹胀较稳定、形状较平直。Although holes appear on the surface of the LCP film of Example 2 in Figure 6, the degree of holes is small and does not affect the film-forming performance of the material. The cylindrical film bubble is more stable in inflation and has a straighter shape.

在本发明的实施例中,仅进行一次造粒的改性LCP材料进行吹膜实验时,会间断性出现破孔,主要由于是扩链剂在LCP基体中分散不均匀导致的凝胶现象,在吹膜过程工艺条件相同的情况下,有凝胶的地方存在不熔物致使膜泡漏气。In the embodiment of the present invention, when the modified LCP material that has been granulated only once is subjected to a blown film experiment, holes will appear intermittently, mainly due to the gel phenomenon caused by the uneven dispersion of the chain extender in the LCP matrix. Under the same process conditions in the film blowing process, there is infusible matter where there is gel, causing the film bubble to leak.

可见,本发明采用特定的扩链剂对LCP树脂进行改性,即使在不需要增容剂的情况下,仍提高了LCP材料的粘度,同时,解决了扩链剂与基体树脂相容性差、分散不均匀的问题,改性后的LCP材料的成膜性能较好;结合本发明具有特定结构的啮合块和螺纹输送元件的螺杆挤出机,得到的LCP材料混合充分,有利于提高材料的分散程度。It can be seen that the present invention uses a specific chain extender to modify the LCP resin. Even if a compatibilizer is not needed, the viscosity of the LCP material is still increased. At the same time, the problem of poor compatibility between the chain extender and the matrix resin is solved. The problem of uneven dispersion, the film-forming performance of the modified LCP material is better; combined with the screw extruder with a specific structure of the meshing block and the threaded conveying element of the present invention, the obtained LCP material is fully mixed, which is beneficial to improving the material's degree of dispersion.

本发明的实施例采用了特定的扩链剂,结合特定螺杆组合与挤出造粒工艺,即使在不使用增容剂的情况下,在提高了LCP粘度的同时,解决了扩链剂与基体树脂相容性差、分散不均匀的问题,实现改性LCP材料的连续成膜。本发明得到的改性LCP材料粘度较高、原料间相容性好,具有较好的成膜性能,在电子电器、通信、航空航天领域中具有广泛的应用。The embodiment of the present invention uses a specific chain extender, combined with a specific screw combination and extrusion granulation process, to improve the viscosity of LCP and solve the problem of chain extender and matrix even without using a compatibilizer. Solve the problems of poor resin compatibility and uneven dispersion to achieve continuous film formation of modified LCP materials. The modified LCP material obtained by the present invention has higher viscosity, good compatibility between raw materials, better film-forming performance, and is widely used in the fields of electronic appliances, communications, and aerospace.

Claims (10)

1. The modified LCP material is characterized by comprising the following preparation raw materials: chain extenders, LCP resins; the chain extender is selected from epoxy chain extenders, and the epoxy chain extender contains two or more alicyclic epoxy groups.
2. A modified LCP material according to claim 2, wherein the chain extender is present in the preparation material in an amount of 0.1 to 2% by mass.
3. A modified LCP material according to claim 1, wherein the epoxy-based chain extender is selected from ADR chain extenders.
4. A modified LCP material according to claim 1, wherein the LCP resin is selected from thermotropic liquid crystalline polymers.
5. An apparatus for preparing a modified LCP material as claimed in any one of claims 1 to 4, wherein the apparatus comprises a screw extrusion device comprising an engagement block formed by the cross lamination of 4 or more strip-shaped engagement pieces, each adjacent two engagement pieces having an included angle of 30 to 60 °.
6. The apparatus of claim 5, wherein the apparatus comprises 8-12 engagement blocks.
7. The apparatus of claim 5, wherein threaded conveying elements are connected between the engagement blocks.
8. A method of preparing a modified LCP material as claimed in any one of claims 1 to 4, comprising the steps of: the LCP resin and the chain extender are mixed and then extruded and granulated.
9. The method of claim 8, wherein the extrusion granulation is performed in the apparatus of any one of claims 5 to 7.
10. Use of a modified LCP material according to any one of claims 1 to 4 in the fields of electronics, communications or aerospace.
CN202310843908.8A 2023-07-10 2023-07-10 Modified LCP material and preparation method and application thereof Pending CN116970287A (en)

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WO2022186309A1 (en) * 2021-03-05 2022-09-09 大倉工業株式会社 Liquid crystal polyester resin composition, liquid crystal polyester film using said composition, metal laminated film using said film, and circuit board

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