WO2021212423A1 - Soft punch metal micro member forming force measuring device and measuring method - Google Patents

Soft punch metal micro member forming force measuring device and measuring method Download PDF

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Publication number
WO2021212423A1
WO2021212423A1 PCT/CN2020/086460 CN2020086460W WO2021212423A1 WO 2021212423 A1 WO2021212423 A1 WO 2021212423A1 CN 2020086460 W CN2020086460 W CN 2020086460W WO 2021212423 A1 WO2021212423 A1 WO 2021212423A1
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WIPO (PCT)
Prior art keywords
forming
force measuring
force
metal blank
measuring device
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PCT/CN2020/086460
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French (fr)
Chinese (zh)
Inventor
罗烽
肖彦
杨瑞祥
王蓓
马将
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深圳大学
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Application filed by 深圳大学 filed Critical 深圳大学
Priority to PCT/CN2020/086460 priority Critical patent/WO2021212423A1/en
Publication of WO2021212423A1 publication Critical patent/WO2021212423A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass

Definitions

  • This application relates to the field of micro-forming technology, in particular to a measuring device and a measuring method for the forming force of a soft-punch metal micro-part.
  • Micro-forming is an important branch of micro-part manufacturing. Micro-forming refers to the use of pressure to force metal blanks (including sheets and bulk materials) to be deformed or cut to prepare a metal processing process in which micro-parts or micro-structures with characteristic dimensions less than 1 mm in two dimensions.
  • micro-forming of metal blanks including: traditional mechanical stamping, laser shock forming, electromagnetic shock forming, viscous media forming, hydroforming, high-pressure gas forming, high-pressure water jet forming, and so on.
  • the size of the forming force on the blank and the change of the forming force during the forming process are important factors that affect the quality of micro-parts.
  • the pressure provided by the ultrasonic head cannot be completely transmitted to the blank, and at the same time, Ultrasonic vibration also generates an additional pressure, so it is impossible to install a force measurement component on the punch like the traditional mechanical stamping method and obtain the forming force by directly measuring the punch pressure.
  • the method of measuring the pressure of the viscous medium used in the viscous medium forming of the large-size part cannot be applied to the micro-forming, especially the micro-forming of the viscous medium with the application of ultrasound. middle.
  • the accurate measurement of the forming force and the study of its changing laws are an important part of the research on the micro-forming of metal blanks, and it is also the basis for improving the process and improving the quality of the parts.
  • the purpose of the embodiments of the present application is to provide a device for measuring the forming force of a soft punch metal micro-part, which aims to solve the problem of how to accurately measure the forming force of a metal blank.
  • the first aspect provides a soft punch metal micro-part forming force measuring device, which is used to form a metal blank into a metal micro-part and measure the forming force of the metal blank during the forming process.
  • the soft punch metal micro-part The device for measuring the forming force of a piece includes: a force measuring component, a forming die, a pressing plate, and a force applying mechanism arranged in a flat manner;
  • the metal blank is placed on the forming mold and covers the cavity of the mold cavity;
  • the pressure plate is connected to the force measurement component and presses the metal blank toward the force measurement component, and
  • the pressure plate is provided with a silo at a position corresponding to the mold cavity, the silo penetrates the metal blank and contains a flexible medium, and the lower end of the force applying mechanism applies downward pressure to the flexible medium and pushes it
  • the flexible medium is pressed so that the flexible medium presses the metal blank into the mold cavity to be formed.
  • the flexible medium is a plastic powder medium
  • the force applying mechanism includes an ultrasonic head and a driving system that drives the ultrasonic head to move up and down and high-frequency vibration.
  • the lower end of the ultrasonic head is located in the silo, so The driving system pushes the ultrasonic head toward the flexible medium and drives the ultrasonic head to vibrate at a high frequency to melt the flexible medium into a viscous fluid.
  • the flexible medium is a viscous medium.
  • the inner diameter of the silo is larger than the outer diameter of the end of the ultrasonic head located in the silo.
  • the mold cavity penetrates to the lower surface of the forming mold.
  • the opening of the mold cavity is completely located within the range covered by the opening of the bin on the forming mold.
  • the plate surface of the pressing plate is larger than the upper surface of the metal blank and completely covers the metal blank, and the metal blank completely covers the opening of the silo upward.
  • the forming force measuring device for the soft-punch metal micro-parts further includes a die ring connected to the force measuring head, and a ring hole is opened at the center of the die ring, and the size of the ring hole is the same as that of the die ring.
  • the size of the forming mold is adapted, and the forming mold is embedded and fixed in the ring hole.
  • the force measuring component includes a pressure sensor, a force transmitting rod, and a force measuring head.
  • the two ends of the force transmitting rod are respectively connected to the pressure sensor and the force measuring head, and the lower part of the forming mold The surface abuts against the top surface of the force measuring head.
  • the forming force measuring device for the soft punch metal micro-parts further includes a pressure plate bolt, the force measuring head is provided with a threaded hole facing the surface of the pressure plate, and the pressure plate corresponds to the position of the threaded hole A through hole is opened, and one end of the pressure plate bolt passes through the through hole and is screw-locked to the threaded hole.
  • the threaded holes are provided with a plurality of threaded holes, and each threaded hole is arranged around the circumference of the silo, and the number of the pressure plate bolts and the number of the through holes are all suitable for the number of the threaded holes. Match and set one-to-one correspondence.
  • this application also provides a measurement method, which includes the following steps:
  • S1 Prepare force measurement components, forming molds, pressing plates, and force application mechanisms, and set the force measurement components on the workbench;
  • the beneficial effect of the forming force measuring device for the soft punch metal micro-parts is that by directly setting the forming die on the force measuring component, the forming force acting on the metal blank is transferred to the force measuring through the forming die On the part, so that the forming force of the metal blank can be accurately measured.
  • FIG. 1 is a schematic structural diagram of a forming force measuring device for a soft punch metal micro-part provided by an embodiment of the application;
  • Fig. 2 is a partial enlarged view of the forming force measuring device A of the soft punch metal micro-part of Fig. 1.
  • an embodiment of the present application provides a soft punch metal micro-part forming force measuring device, which is used to form a metal blank 30 and measure the forming force of the metal blank 30 during the micro-forming process.
  • the metal blank 30 may be a sheet material or a block material.
  • the metal blank 30 is made of red copper.
  • the metal blank 30 may also be stainless steel, aluminum, and amorphous alloys.
  • the forming force measuring device for the soft punch metal micro-parts includes: a force measuring component 12, a forming die 21, a pressing plate 22, and a force applying mechanism 23.
  • the forming mold 21 is in the shape of a plate, the lower surface of the forming mold 21 abuts the force measuring component 12, and the upper surface of the forming mold 21 is provided with a cavity 211 having an open cavity structure.
  • the shape of the cavity 211 is determined by the shape of the metal part to be processed.
  • the metal blank 30 is laid flat and covers the cavity of the mold cavity 211.
  • the pressing plate 22 is used to press the metal blank 30 toward the forming die 21 so that the edge of the metal blank 30 remains stable during the forming process.
  • the pressure plate 22 is provided with a silo 221 at a position corresponding to the mold cavity 211, and the silo 221 penetrates to the metal blank 30 and contains the flexible medium 24.
  • the lower end of the force applying mechanism 23 extends into the bin 221 and pushes the flexible medium 24 downward so that the flexible medium 24 drives the metal blank 30 into the mold cavity 211, thereby forming the metal blank 30 into a metal micro-part.
  • the force applying mechanism 23 presses the metal blank 30 into and fills the mold cavity 211 through the flexible medium 24, so that the metal blank 30 is formed into a metal micro-part; and
  • the force applying mechanism 23 presses the metal blank 30 into the mold cavity 211 through the flexible medium 24, and at the same time, the edge of the cavity of the cavity 211 cuts the metal blank 30, so that the metal blank 30 is formed into a metal micro Parts.
  • the forming force acting on the flexible medium 24 is transmitted to the force measuring component 12 via the forming die 21.
  • the flexible medium 24 is a certain flexible material, and its shape can be arbitrarily changed according to the shape of the mold cavity 211, so that it can be adapted to mold cavities 211 of different shapes.
  • the forming force acting on the metal blank 30 is transmitted to the force measuring part 12 through the forming die 21, so that the forming force measured by the force measuring part 12 It is the same as the forming force on the metal blank 30, and finally the forming force on the metal blank 30 can be accurately measured.
  • the forming die 21 transmits the forming force received by the metal blank 30 to the force measuring component 12, and the force measuring component 12 transmits the forming force data to the computer in real time.
  • the flexible medium 24 is a fluid-like viscous medium.
  • the flexible medium 24 in this embodiment may be in a fluid state at room temperature.
  • the viscous medium is methyl silicone oil.
  • the flexible medium 24 is a powder medium.
  • the powder medium is a polymer powder medium, such as ethylene-vinyl acetate copolymer powder, polyvinyl chloride powder, polyethylene powder, and the like.
  • the force applying mechanism 23 includes an ultrasonic head 231 with a lower end located in the bin 221 and a driving system that drives the ultrasonic head 231 to apply downward pressure and high-frequency vibration.
  • the driving system drives the ultrasonic head 231 to push the flexible medium 24.
  • the ultrasonic head 231 melts the flexible medium 24 into a viscous fluid under high-frequency vibration.
  • the fluid flexible medium 24 can drive the metal blank 30 to fully fill the cavity 211, and when the flexible medium 24 is in a molten state, the metal blank 30 is exposed to
  • the forming force can be measured by the force measuring part 12.
  • the time of ultrasonic action is 0.5 s, so that the metal blank 30 is formed into a micro-part in a short time, and after the ultrasonic stops, the molten plastic will solidify by itself.
  • the ultrasonic head 231 vibrates at a high frequency
  • the plastic powder will melt into a viscous medium in a short time, thereby forming a composite forming method that comprehensively utilizes ultrasonic and viscous medium, so that the metal blank 30 can be better Fill the cavity 211.
  • the composite forming method formed by the combination of ultrasound and viscous medium also has many unique advantages. For example, ultrasonic vibration can be transmitted to the metal blank 30 through the molten plastic, thereby reducing the material yield stress of the metal blank 30 and reducing the friction between the metal blank 30 and the forming mold 21.
  • the viscous medium formed by the molten plastic can also make The forming force distribution is more uniform, so that the thickness distribution of the formed part is more uniform and the forming limit of the formed part is improved.
  • This application can prepare micro-drawn parts with a smaller size, which is of great significance to the development of micro-forming technology.
  • the outer diameter of the lower end of the ultrasonic head 231 located in the silo 221 is smaller than the inner diameter of the silo 221.
  • the ultrasonic head 231 melts the flexible medium 24 into a viscous medium and applies pressure, a small amount of viscous medium will overflow from the tiny gap between the ultrasonic head 231 and the silo 221. Therefore, the pressure of the ultrasonic head 231 is slightly lost and cannot be completely transmitted to the metal blank 30. As a result, the forming force obtained by the metal blank 30 cannot be obtained by directly measuring the output force of the ultrasonic head 231.
  • the forming die 21 is a rigid body, which can completely transfer the pressure (forming force) received by the metal blank 30 to the force measuring component 12. Therefore, the forming force measured by the force measuring component 12 is a reflection of the forming force received by the metal blank 30.
  • the opening of the mold cavity 211 is completely located within the range covered by the opening of the bin 221 on the forming mold 21.
  • the opening of the silo 221 is circular
  • the range determined by the silo 221 on the surface of the forming mold 21 is a circle
  • the cavity 211 is opened in the circle, so that during the forming process ,
  • the flexible medium 24 can completely cover the cavity of the mold cavity 211.
  • the cavity 211 may be a circular cavity or an S-shaped micro-channel cavity.
  • the micro-formed product is generally less than 1 mm, and the ultrasonic head 231 should not be too thin, otherwise the ultrasonic head 231 is easy to break, and it is not conducive to operation control. Therefore, the diameter of the ultrasonic head 231 is generally larger than the range covered by the opening of the mold cavity 211.
  • the diameter of the ultrasonic head 231 is 5 mm or 10 mm.
  • the size of the silo 221 is determined according to the size of the ultrasonic head 231, and the inner diameter of the silo 221 is generally larger than the range covered by the opening of the mold cavity 211.
  • the mold cavity 211 has a groove structure or a channel structure, that is, the mold cavity 211 is opened on the upper surface of the forming mold 21 and has an open cavity structure, and does not penetrate to the lower surface of the forming mold 21.
  • the cross-section of the groove can be trapezoidal, arc-shaped, etc., and the extending direction of the channel is a straight groove or a straight channel, or it can be a curved channel with an extending direction such as the letter S.
  • the mold cavity 211 penetrates to the lower surface of the forming mold 21, that is, the mold cavity 211 has a through-hole structure.
  • the plate surface of the pressing plate 22 is larger than the upper surface of the metal blank 30 and completely covers the metal blank 30, and the metal blank 30 completely covers the opening of the silo 221 upward.
  • the opening of the silo 221 is completely located on the upper surface of the metal blank 30, so that the metal blank 30 can be pressed by the pressing plate 22 during the forming process.
  • the force measuring component 12 includes a pressure sensor 123, a force transmitting rod 122, and a force measuring head 121.
  • the two ends of the force transmitting rod 122 are respectively connected to the pressure sensor 123 and the force measuring head 121, and the lower surface of the forming mold 21 is against Connect the top surface of the measuring head 121.
  • the forming force measuring device for the soft punch metal micro-parts further includes a pressure plate bolt 16, the force measuring head 121 is provided with a threaded hole facing the surface of the pressure plate 22, and the pressure plate 22 is provided with a through hole at a position corresponding to the threaded hole. One end of the bolt 16 passes through the through hole and is screwed to the threaded hole.
  • a plurality of pressure plate bolts 16 are arranged at intervals, and each pressure plate bolt 16 is arranged around the circumference of the bin 221 in an equal arc.
  • the plurality of pressure plate bolts 16 can improve the stability of the connection between the pressure plate 22 and the force measuring component 12, and fix the positions of the forming mold 21 and the metal blank 30, and the mold cavity 211 is directly aligned with the center of the ultrasonic head 231.
  • the fastening force of the pressing plate bolt 16 needs to be appropriate, which can not only press the metal blank 30 so that the metal blank 30 does not slide, but also keep the pressing plate 22 flat without warping.
  • the forming force measuring device for the soft punch metal micro-parts further includes a die ring 25 connected to the force measuring head, and the forming die 21 is inlaid and fixed in the die ring 25, that is, the die ring 25 passes through a plate bolt 16 a It is fixed on the force measuring head 121, and the center of the mold ring 25 is provided with a ring hole.
  • the size of the ring hole is adapted to the size of the forming mold 21, so that the forming mold 21 can be fixed in the ring hole of the mold ring 25, and It is convenient to quickly replace and install the forming mold 21 with different cavities.
  • the thickness of the die ring 25 is the same as the thickness of the forming die 21, and the outer diameter of the die ring 25 is the same as the pressure plate. In this way, during the forming process, the die ring 25 can keep the pressing plate 22 flat without warping.
  • the forming force measuring device for the soft punch metal micro-parts further includes a gasket 26 disposed between the die ring 25 and the pressing plate 22.
  • the gasket 26 and the metal blank 30 are set to have the same thickness, but in order to make the pressing plate 22 better compress the metal blank 30 and avoid the pressing plate 22 from warping.
  • a less rigid gasket 26, such as a red copper gasket 26 is provided so that the gasket 26 can undergo certain elastic deformation and become thinner when subjected to the pressure of the pressing plate 22, so as to ensure that the metal blank 30 has sufficient pressing force.
  • the thickness of the gasket 26 can also be slightly smaller than the thickness of the metal blank 30.
  • the thickness of the gasket 26 is 5-10um smaller than the thickness of the metal blank 30 to ensure that the metal blank 30 can be compressed.
  • the metal blank 30 is pressed under the premise of keeping the pressing plate 22 from warping, and the metal blank 30 is kept stable during the entire forming process.
  • a plurality of shims 26 are provided, and each shim 26 is arranged in an equal arc around the circumference of the mold cavity 211.
  • the forming force measuring device for the soft punch metal micro-parts includes a bottom plate 13 for supporting the pressure sensor 123.
  • the bottom plate 13 is laid flat on the workbench and connected to the pressure sensor 123 by bolts.
  • the entire device can be fixed on the workbench of the ultrasonic welding machine through the bottom plate 13, and the bin 221 can be aligned with the ultrasonic head 231, and the position can be kept unchanged during the processing.
  • This embodiment also provides a measurement method, which is used to measure the forming force of the metal blank 30 in the micro-forming process, and the measurement method includes the following steps:
  • the pressure plate 22 Connects the pressure plate 22 to the force measuring component 12 and press the metal blank 30 toward the forming mold 21.
  • the pressure plate 22 has a silo 221 that corresponds to the position of the mold cavity 211
  • the silo 221 penetrates through the two sides of the pressure plate 22 and contains the flexible medium 24;

Abstract

A soft punch metal micro member forming force measuring device that uses a flexible medium (24) as a punch. The soft punch metal micro member forming force measuring device comprises a force measuring component (12), a forming die (21), a pressing plate (22), and a force applying mechanism (23). The force measuring component (12) is provided on a workbench, a lower surface of the forming die (21) abuts against the force measuring component (12), the lower end of the force applying mechanism (23) applies a downward pressure on and presses a flexible medium (24) that is positioned within a storage bin (221), the flexible medium (24) presses a metal blank (30) to enter a die cavity (211) or cuts the blank by using a peripheral cutting edge of the die cavity (211), and simultaneously the forming die (21) transfers the forming force received by the metal blank (30) to the force measuring component (12), and the force measuring component (12) transmits real-time data of the forming force to a computer. Also disclosed is a measuring method. In the forming force measuring device, the forming die (21) is directly provided on the force measuring component (12), such that the forming force that acts on the metal blank (30) is transferred onto the force measuring component (12) by means of the forming die (21), enabling the forming force received in the micro-forming process of the metal blank (30) to be accurately measured.

Description

软冲头金属微制件成形力测量装置及测量方法Device and method for measuring forming force of soft punch metal micro-part 技术领域Technical field
本申请涉及微成形技术领域,尤其涉及软冲头金属微制件成形力测量装置及测量方法。This application relates to the field of micro-forming technology, in particular to a measuring device and a measuring method for the forming force of a soft-punch metal micro-part.
背景技术Background technique
微制件制造是当今制造业发展的一个重要方向,也是实现产品小型化、微型化的基础。微成形是微制件制造的一个重要分支。微成形是指用压力迫使金属坯料(包括板料和块体材料)产生变形或切断,以制备特征尺寸在2个维度上小于1mm微制件或微结构的金属加工工艺。The manufacture of micro-parts is an important direction for the development of today's manufacturing industry, and it is also the basis for miniaturization and miniaturization of products. Micro-forming is an important branch of micro-part manufacturing. Micro-forming refers to the use of pressure to force metal blanks (including sheets and bulk materials) to be deformed or cut to prepare a metal processing process in which micro-parts or micro-structures with characteristic dimensions less than 1 mm in two dimensions.
金属坯料的微成形目前有很多方法,包括:传统的机械冲压成形、激光冲击成形、电磁冲击成形、粘性介质成形、液压成形、高压气体成形以及高压水射流成形等等。There are many methods for micro-forming of metal blanks, including: traditional mechanical stamping, laser shock forming, electromagnetic shock forming, viscous media forming, hydroforming, high-pressure gas forming, high-pressure water jet forming, and so on.
在微拉深、微冲裁等压力成形加工工艺中,坯料所受成形力的大小以及成形过程中成形力的变化,是影响微制件质量的重要因素。在粘性介质作柔性冲头的微成形方法中,尤其是在利用超声振动熔融塑料粉末在短暂时间内形成粘性介质的微成形方法中,超声头提供的压力并不能完全传递到坯料上,同时,超声振动还产生一个附加的压力,因而不能像传统机械冲压方法那样在冲头上安装测力部件而通过直接测量冲头压力来获得成形力。再由于微成形中模具和制件的尺寸极小,大尺寸制件粘性介质成形中使用的测量粘性介质压力的方法也无法应用于微成形中,尤其是无法应用于施加超声的粘性介质微成形中。而成形力的准确测量及其变化规律的研究,是金属坯料微成形研究的重要内容,也是改进工艺提高制件质量的基础。In the pressure forming process such as micro-drawing and micro-punching, the size of the forming force on the blank and the change of the forming force during the forming process are important factors that affect the quality of micro-parts. In the micro-forming method using viscous medium as a flexible punch, especially in the micro-forming method in which the plastic powder is melted by ultrasonic vibration to form a viscous medium in a short time, the pressure provided by the ultrasonic head cannot be completely transmitted to the blank, and at the same time, Ultrasonic vibration also generates an additional pressure, so it is impossible to install a force measurement component on the punch like the traditional mechanical stamping method and obtain the forming force by directly measuring the punch pressure. In addition, due to the extremely small size of the mold and the part in the micro-forming, the method of measuring the pressure of the viscous medium used in the viscous medium forming of the large-size part cannot be applied to the micro-forming, especially the micro-forming of the viscous medium with the application of ultrasound. middle. The accurate measurement of the forming force and the study of its changing laws are an important part of the research on the micro-forming of metal blanks, and it is also the basis for improving the process and improving the quality of the parts.
发明概述Summary of the invention
技术问题technical problem
本申请实施例的目的在于提供一种软冲头金属微制件成形力测量装置,旨在解决如何对金属坯料所受成形力进行准确测量的问题。The purpose of the embodiments of the present application is to provide a device for measuring the forming force of a soft punch metal micro-part, which aims to solve the problem of how to accurately measure the forming force of a metal blank.
问题的解决方案The solution to the problem
技术解决方案Technical solutions
为解决上述技术问题,本申请实施例采用的技术方案是:In order to solve the above technical problems, the technical solutions adopted in the embodiments of this application are:
第一方面提供一种软冲头金属微制件成形力测量装置,用于将金属坯料成形金属微制件及测量所述金属坯料在成形过程中的成形力,所述软冲头金属微制件成形力测量装置包括:平铺设置的测力部件、成形模具、压板以及施力机构;所述成形模具的下端抵接所述测力部件,所述成形模具的上端开设有呈开口腔结构的模腔,所述金属坯料放置在所述成形模具之上并遮盖所述模腔的腔口;所述压板连接所述测力部件并朝所述测力部件压紧所述金属坯料,且所述压板对应所述模腔的位置开设有料仓,所述料仓贯通至所述金属坯料且容置有柔性介质,所述施力机构的下端向所述柔性介质施加向下的压力并推压所述柔性介质,以使所述柔性介质压迫所述金属坯料进入所述模腔而成形。The first aspect provides a soft punch metal micro-part forming force measuring device, which is used to form a metal blank into a metal micro-part and measure the forming force of the metal blank during the forming process. The soft punch metal micro-part The device for measuring the forming force of a piece includes: a force measuring component, a forming die, a pressing plate, and a force applying mechanism arranged in a flat manner; The metal blank is placed on the forming mold and covers the cavity of the mold cavity; the pressure plate is connected to the force measurement component and presses the metal blank toward the force measurement component, and The pressure plate is provided with a silo at a position corresponding to the mold cavity, the silo penetrates the metal blank and contains a flexible medium, and the lower end of the force applying mechanism applies downward pressure to the flexible medium and pushes it The flexible medium is pressed so that the flexible medium presses the metal blank into the mold cavity to be formed.
在一个实施例中,所述柔性介质为塑料粉末介质;所述施力机构包括超声头以及驱动超声头上下运动和高频振动的驱动系统,所述超声头的下端位于所述料仓,所述驱动系统朝所述柔性介质推压所述超声头并驱动所述超声头高频振动,以使所述柔性介质熔融成粘性流体。In an embodiment, the flexible medium is a plastic powder medium; the force applying mechanism includes an ultrasonic head and a driving system that drives the ultrasonic head to move up and down and high-frequency vibration. The lower end of the ultrasonic head is located in the silo, so The driving system pushes the ultrasonic head toward the flexible medium and drives the ultrasonic head to vibrate at a high frequency to melt the flexible medium into a viscous fluid.
在一个实施例中,所述柔性介质为粘性介质。In one embodiment, the flexible medium is a viscous medium.
在一个实施例中,所述料仓的内径大于所述超声头位于所述料仓内的一端的外径。In an embodiment, the inner diameter of the silo is larger than the outer diameter of the end of the ultrasonic head located in the silo.
在一个实施例中,所述模腔贯通至所述成形模具的下表面。In one embodiment, the mold cavity penetrates to the lower surface of the forming mold.
在一个实施例中,所述模腔的开口完全位于所述料仓的开口于所述成形模具上所覆盖的范围内。In one embodiment, the opening of the mold cavity is completely located within the range covered by the opening of the bin on the forming mold.
在一个实施例中,所述压板的板面大于所述金属坯料的上表面并完全压盖所述金属坯料,且所述金属坯料向上完全遮盖所述料仓的开口。In an embodiment, the plate surface of the pressing plate is larger than the upper surface of the metal blank and completely covers the metal blank, and the metal blank completely covers the opening of the silo upward.
在一个实施例中,所述软冲头金属微制件成形力测量装置还包括连接于测力头的模具环,所述模具环的中心位置开设有环孔,所述环孔的大小与所述成形模具的大小适配,所述成形模具镶嵌并固定于所述环孔内。In one embodiment, the forming force measuring device for the soft-punch metal micro-parts further includes a die ring connected to the force measuring head, and a ring hole is opened at the center of the die ring, and the size of the ring hole is the same as that of the die ring. The size of the forming mold is adapted, and the forming mold is embedded and fixed in the ring hole.
在一个实施例中,所述测力部件包括压力传感器、传力杆以及测力头,所述传 力杆的两端分别连接所述压力传感器与所述测力头,所述成形模具的下表面抵接所述测力头的顶面。In one embodiment, the force measuring component includes a pressure sensor, a force transmitting rod, and a force measuring head. The two ends of the force transmitting rod are respectively connected to the pressure sensor and the force measuring head, and the lower part of the forming mold The surface abuts against the top surface of the force measuring head.
在一个实施例中,所述软冲头金属微制件成形力测量装置还包括压板螺栓,所述测力头朝向所述压板的表面开设有螺纹孔,所述压板对应所述螺纹孔的位置开设有通孔,所述压板螺栓的一端穿过所述通孔并螺锁于所述螺纹孔。In one embodiment, the forming force measuring device for the soft punch metal micro-parts further includes a pressure plate bolt, the force measuring head is provided with a threaded hole facing the surface of the pressure plate, and the pressure plate corresponds to the position of the threaded hole A through hole is opened, and one end of the pressure plate bolt passes through the through hole and is screw-locked to the threaded hole.
在一个实施例中,所述螺纹孔开设有多个,各所述螺纹孔绕所述料仓圆周布置,所述压板螺栓的数量以及所述通孔的数量均与所述螺纹孔的数量适配并一一对应设置。In one embodiment, the threaded holes are provided with a plurality of threaded holes, and each threaded hole is arranged around the circumference of the silo, and the number of the pressure plate bolts and the number of the through holes are all suitable for the number of the threaded holes. Match and set one-to-one correspondence.
第二方面本申请还提供了一种测量方法,其包括如下步骤:In the second aspect, this application also provides a measurement method, which includes the following steps:
S1:准备测力部件、成形模具、压板以及施力机构,将所述测力部件设置于工作台;S1: Prepare force measurement components, forming molds, pressing plates, and force application mechanisms, and set the force measurement components on the workbench;
S2:将所述成形模具的下表面抵接所述测力部件,所述成形模具的上表面开设有模腔,所述模腔具有腔口,将所述金属坯料放置于所述成形模具之上并遮盖所述模腔的腔口;S2: Abut the lower surface of the forming mold against the force measuring component, the upper surface of the forming mold is provided with a mold cavity, the mold cavity has a cavity, and the metal blank is placed on the forming mold. Upper and cover the mouth of the mold cavity;
S3:将所述压板连接所述测力部件并朝所述成形模具压紧所述金属坯料,所述压板对应所述模腔的位置开设有料仓,所述料仓贯通所述压板的两侧板面且容置有柔性介质;S3: Connect the pressure plate to the force measurement component and press the metal blank toward the forming die. The pressure plate is provided with a silo at a position corresponding to the mold cavity, and the silo penetrates both sides of the pressure plate The board surface and the flexible medium are accommodated;
S4:将所述施力机构的一端伸入所述料仓并朝下推压所述柔性介质,以使所述柔性介质驱动所述金属坯料进入所述模腔。S4: Extend one end of the force applying mechanism into the silo and push the flexible medium downward, so that the flexible medium drives the metal blank into the mold cavity.
发明的有益效果The beneficial effects of the invention
有益效果Beneficial effect
本申请实施例提供的软冲头金属微制件成形力测量装置的有益效果在于:通过将成形模具直接设置在测力部件上,使作用于金属坯料上的成形力通过成形模具传递到测力部件上,从而使金属坯料所受成形力能够准确量度。The beneficial effect of the forming force measuring device for the soft punch metal micro-parts provided by the embodiments of the present application is that by directly setting the forming die on the force measuring component, the forming force acting on the metal blank is transferred to the force measuring through the forming die On the part, so that the forming force of the metal blank can be accurately measured.
对附图的简要说明Brief description of the drawings
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅 是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments or exemplary technical descriptions. Obviously, the accompanying drawings in the following description are only of the present application. For some embodiments, those of ordinary skill in the art can obtain other drawings based on these drawings without creative work.
图1为本申请实施例提供的软冲头金属微制件成形力测量装置的结构示意图;FIG. 1 is a schematic structural diagram of a forming force measuring device for a soft punch metal micro-part provided by an embodiment of the application;
图2是图1的软冲头金属微制件成形力测量装置的A处的局部放大图。Fig. 2 is a partial enlarged view of the forming force measuring device A of the soft punch metal micro-part of Fig. 1.
发明实施例Invention embodiment
本发明的实施方式Embodiments of the present invention
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本申请。In order to make the purpose, technical solutions, and advantages of this application clearer and clearer, the following further describes the application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, and are not used to limit the present application.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。术语“第一”、“第二”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when a component is referred to as being "fixed to" or "installed on" another component, it can be directly on the other component or indirectly on the other component. When a component is said to be "connected" to another component, it can be directly or indirectly connected to the other component. The terms "upper", "lower", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for ease of description, and do not indicate or imply the device referred to. Or the element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present application. For those of ordinary skill in the art, the specific meaning of the above terms can be understood according to specific conditions. The terms "first" and "second" are only used for ease of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" means two or more than two, unless otherwise specifically defined.
为了说明本申请所提供的技术方案,以下结合具体附图及实施例进行详细说明。In order to illustrate the technical solutions provided by the present application, detailed descriptions are given below in conjunction with specific drawings and embodiments.
请参阅图1及图2,本申请实施例提供了一种软冲头金属微制件成形力测量装置,其用于将金属坯料30成形并测量金属坯料30在微成形过程中的成形力。可选地,金属坯料30可以为板料或块体材料,可选地,金属坯料30由紫铜制成。在其它实施例中金属坯料30还可以是不锈钢、铝、以及非晶合金等材料。软冲头金属微制件成形力测量装置包括:测力部件12、成形模具21、压板22以及施力机构23。本实施例中成形模具21呈板状,成形模具21的下表面抵接测力部件12,成形模具21的上表面开设有呈开口腔结构的模腔211。可选地,模腔211的形状由所要加工的金属制件的形状而决定。金属坯料30平铺设置并遮盖模腔211的 腔口,压板22用于朝成形模具21压紧金属坯料30,以使金属坯料30在成形过程中,其板边保持稳定。压板22对应模腔211的位置开设有料仓221,料仓221贯通至金属坯料30且容置有柔性介质24。施力机构23的下端伸入料仓221且朝下推压柔性介质24,以使柔性介质24驱动金属坯料30进入模腔211,从而将金属坯料30成形为金属微制件。可选地,在微拉深、微胀形等加工过程中,施力机构23通过柔性介质24而压迫金属坯料30进入并填充模腔211,从而使金属坯料30成形为金属微制件;而在微冲裁加工过程中,施力机构23通过柔性介质24而压迫金属坯料30进入模腔211,同时模腔211的腔口周边刃口切断金属坯料30,从而使金属坯料30成形为金属微制件。可选地,作用于柔性介质24上的成形力经成形模具21而传导至测力部件12。柔性介质24是某种柔性材料,其形状可以根据模腔211的形状任意改变,从而可以适配不同形状的模腔211。1 and 2, an embodiment of the present application provides a soft punch metal micro-part forming force measuring device, which is used to form a metal blank 30 and measure the forming force of the metal blank 30 during the micro-forming process. Optionally, the metal blank 30 may be a sheet material or a block material. Optionally, the metal blank 30 is made of red copper. In other embodiments, the metal blank 30 may also be stainless steel, aluminum, and amorphous alloys. The forming force measuring device for the soft punch metal micro-parts includes: a force measuring component 12, a forming die 21, a pressing plate 22, and a force applying mechanism 23. In this embodiment, the forming mold 21 is in the shape of a plate, the lower surface of the forming mold 21 abuts the force measuring component 12, and the upper surface of the forming mold 21 is provided with a cavity 211 having an open cavity structure. Optionally, the shape of the cavity 211 is determined by the shape of the metal part to be processed. The metal blank 30 is laid flat and covers the cavity of the mold cavity 211. The pressing plate 22 is used to press the metal blank 30 toward the forming die 21 so that the edge of the metal blank 30 remains stable during the forming process. The pressure plate 22 is provided with a silo 221 at a position corresponding to the mold cavity 211, and the silo 221 penetrates to the metal blank 30 and contains the flexible medium 24. The lower end of the force applying mechanism 23 extends into the bin 221 and pushes the flexible medium 24 downward so that the flexible medium 24 drives the metal blank 30 into the mold cavity 211, thereby forming the metal blank 30 into a metal micro-part. Optionally, during processing such as micro-drawing and micro-bulging, the force applying mechanism 23 presses the metal blank 30 into and fills the mold cavity 211 through the flexible medium 24, so that the metal blank 30 is formed into a metal micro-part; and During the micro-punching process, the force applying mechanism 23 presses the metal blank 30 into the mold cavity 211 through the flexible medium 24, and at the same time, the edge of the cavity of the cavity 211 cuts the metal blank 30, so that the metal blank 30 is formed into a metal micro Parts. Optionally, the forming force acting on the flexible medium 24 is transmitted to the force measuring component 12 via the forming die 21. The flexible medium 24 is a certain flexible material, and its shape can be arbitrarily changed according to the shape of the mold cavity 211, so that it can be adapted to mold cavities 211 of different shapes.
本实施例通过将成形模具21直接设置在测力部件12上,使作用于金属坯料30上的成形力通过成形模具21而传递至测力部件12,从而测力部件12所测量到的成形力与金属坯料30上所受的成形力相同,最终使金属坯料30所受成形力能够被准确量度。In this embodiment, by directly setting the forming die 21 on the force measuring part 12, the forming force acting on the metal blank 30 is transmitted to the force measuring part 12 through the forming die 21, so that the forming force measured by the force measuring part 12 It is the same as the forming force on the metal blank 30, and finally the forming force on the metal blank 30 can be accurately measured.
可选地,成形模具21将金属坯料30受到的成形力传递至测力部件12,测力部件12将成形力数据实时传输至计算机。Optionally, the forming die 21 transmits the forming force received by the metal blank 30 to the force measuring component 12, and the force measuring component 12 transmits the forming force data to the computer in real time.
在一个实施例中,柔性介质24为流体状的粘性介质。可选地,本实施例中的柔性介质24在常温下可以呈流体状。可选地,粘性介质为甲基硅油。施力机构23通过粘性介质将成形力传递至金属坯料30上,使金属坯料30变形或冲裁成形。In one embodiment, the flexible medium 24 is a fluid-like viscous medium. Optionally, the flexible medium 24 in this embodiment may be in a fluid state at room temperature. Optionally, the viscous medium is methyl silicone oil. The force applying mechanism 23 transmits the forming force to the metal blank 30 through the viscous medium, so that the metal blank 30 is deformed or punched into shape.
在一个实施例中,柔性介质24为粉末介质。可选地,粉末介质为高分子粉末介质,比如乙烯-醋酸乙烯共聚物粉末、聚氯乙烯粉末以及聚乙烯粉末等。施力机构23包括下端位于料仓221的超声头231以及驱动超声头231向下施加压力以及作高频振动的驱动系统,驱动系统驱动超声头231推压柔性介质24。超声头231在高频振动中将柔性介质24熔融成粘性流体,流体状的柔性介质24可以驱动金属坯料30充分填充模腔211,且在柔性介质24处于熔融状态下时,金属坯料30受到的成形力能被测力部件12所测量。可选地,超声作用的时间为0.5s,使金属坯料30在短时间内成形出微制件,而在超声停止后,熔融的塑料会自行凝固。In one embodiment, the flexible medium 24 is a powder medium. Optionally, the powder medium is a polymer powder medium, such as ethylene-vinyl acetate copolymer powder, polyvinyl chloride powder, polyethylene powder, and the like. The force applying mechanism 23 includes an ultrasonic head 231 with a lower end located in the bin 221 and a driving system that drives the ultrasonic head 231 to apply downward pressure and high-frequency vibration. The driving system drives the ultrasonic head 231 to push the flexible medium 24. The ultrasonic head 231 melts the flexible medium 24 into a viscous fluid under high-frequency vibration. The fluid flexible medium 24 can drive the metal blank 30 to fully fill the cavity 211, and when the flexible medium 24 is in a molten state, the metal blank 30 is exposed to The forming force can be measured by the force measuring part 12. Optionally, the time of ultrasonic action is 0.5 s, so that the metal blank 30 is formed into a micro-part in a short time, and after the ultrasonic stops, the molten plastic will solidify by itself.
可选地,超声头231在高频振动时,塑料粉末会在很短的时间内熔融成粘性介质,从而形成一种综合利用超声和粘性介质的复合成形方法,使金属坯料30可以更好的填充模腔211。超声与粘性介质结合所形成的复合成形方法,还具有许多独特的优势。如:超声振动可以通过熔融的塑料传递到金属坯料30上,进而降低金属坯料30的材料屈服应力、减小金属坯料30与成形模具21间的摩擦力,熔融的塑料形成的粘性介质还可以使成形力分布更均匀,从而使成形制件的厚度分布更均匀以及提高成形制件的成形极限等。使本申请可以制备出尺寸更小的微拉深件,从而对微成形技术的发展形成重要的意义。Optionally, when the ultrasonic head 231 vibrates at a high frequency, the plastic powder will melt into a viscous medium in a short time, thereby forming a composite forming method that comprehensively utilizes ultrasonic and viscous medium, so that the metal blank 30 can be better Fill the cavity 211. The composite forming method formed by the combination of ultrasound and viscous medium also has many unique advantages. For example, ultrasonic vibration can be transmitted to the metal blank 30 through the molten plastic, thereby reducing the material yield stress of the metal blank 30 and reducing the friction between the metal blank 30 and the forming mold 21. The viscous medium formed by the molten plastic can also make The forming force distribution is more uniform, so that the thickness distribution of the formed part is more uniform and the forming limit of the formed part is improved. This application can prepare micro-drawn parts with a smaller size, which is of great significance to the development of micro-forming technology.
在一个实施例中,超声头231位于料仓221内的下端的外径小于料仓221的内径。可选地,超声头231与料仓221内壁之间存在微小的间隙,避免超声头231在高频振动时与料仓221的内壁产生摩擦和碰撞,从而避免超声头231和驱动系统的损坏,以及避免整个施力机构23的失效。In one embodiment, the outer diameter of the lower end of the ultrasonic head 231 located in the silo 221 is smaller than the inner diameter of the silo 221. Optionally, there is a slight gap between the ultrasonic head 231 and the inner wall of the silo 221 to avoid friction and collision with the inner wall of the silo 221 when the ultrasonic head 231 vibrates at high frequency, thereby avoiding damage to the ultrasonic head 231 and the driving system. And to avoid the failure of the entire force applying mechanism 23.
请参阅图1及图2,可选地,超声头231将柔性介质24熔融成粘性介质并施加压力时,微量的粘性介质会从超声头231与料仓221之间的微小间隙中溢出。因而超声头231的压力会有少量遗失,不能全部传递至金属坯料30。导致金属坯料30所获得的成形力,不能通过直接测量超声头231的输出力的方式来获得。本实施例中,成形模具21是刚性体,其可以将金属坯料30所受的压力(成形力),完全传递到测力部件12上。因此,测力部件12所测得的成形力,是金属坯料30所受成形力的反映。1 and 2, optionally, when the ultrasonic head 231 melts the flexible medium 24 into a viscous medium and applies pressure, a small amount of viscous medium will overflow from the tiny gap between the ultrasonic head 231 and the silo 221. Therefore, the pressure of the ultrasonic head 231 is slightly lost and cannot be completely transmitted to the metal blank 30. As a result, the forming force obtained by the metal blank 30 cannot be obtained by directly measuring the output force of the ultrasonic head 231. In this embodiment, the forming die 21 is a rigid body, which can completely transfer the pressure (forming force) received by the metal blank 30 to the force measuring component 12. Therefore, the forming force measured by the force measuring component 12 is a reflection of the forming force received by the metal blank 30.
在一个实施例中,模腔211的开口完全位于料仓221的开口于成形模具21上所覆盖的范围内。可选地,本实施例中,料仓221的开口呈圆形,料仓221于成形模具21的表面所确定的范围为一个圆,而模腔211开设于该圆内,从而在成形过程中,柔性介质24可以完全覆盖模腔211的腔口。可选地,模腔211可以为圆形模腔或S形的微沟道模腔。In one embodiment, the opening of the mold cavity 211 is completely located within the range covered by the opening of the bin 221 on the forming mold 21. Optionally, in this embodiment, the opening of the silo 221 is circular, the range determined by the silo 221 on the surface of the forming mold 21 is a circle, and the cavity 211 is opened in the circle, so that during the forming process , The flexible medium 24 can completely cover the cavity of the mold cavity 211. Optionally, the cavity 211 may be a circular cavity or an S-shaped micro-channel cavity.
可选地,在微成形过程中,微成形制件一般小于1mm,而超声头231不宜过细,否则超声头231容易折断,也不利于操作控制。因此,超声头231的直径一般大于模腔211开口所覆盖的范围,可选地,超声头231的直径为5mm或10mm。料仓221的大小是根据超声头231的大小来确定,而料仓221的内径一般也大于模腔 211开口所覆盖的范围。Optionally, during the micro-forming process, the micro-formed product is generally less than 1 mm, and the ultrasonic head 231 should not be too thin, otherwise the ultrasonic head 231 is easy to break, and it is not conducive to operation control. Therefore, the diameter of the ultrasonic head 231 is generally larger than the range covered by the opening of the mold cavity 211. Optionally, the diameter of the ultrasonic head 231 is 5 mm or 10 mm. The size of the silo 221 is determined according to the size of the ultrasonic head 231, and the inner diameter of the silo 221 is generally larger than the range covered by the opening of the mold cavity 211.
在一个实施例中,模腔211为凹槽结构或沟道结构,即模腔211开设于成形模具21的上表面并呈开口腔结构,而不贯通至成形模具21的下表面。凹槽的截面可以是梯形、圆弧形等形状,沟道的延伸方向为直线的直槽或直沟道,也可以是延伸方向如字母S形的弯曲沟道。In one embodiment, the mold cavity 211 has a groove structure or a channel structure, that is, the mold cavity 211 is opened on the upper surface of the forming mold 21 and has an open cavity structure, and does not penetrate to the lower surface of the forming mold 21. The cross-section of the groove can be trapezoidal, arc-shaped, etc., and the extending direction of the channel is a straight groove or a straight channel, or it can be a curved channel with an extending direction such as the letter S.
在一个实施例中,模腔211贯通至成形模具21的下表面,即模腔211为通孔结构。In one embodiment, the mold cavity 211 penetrates to the lower surface of the forming mold 21, that is, the mold cavity 211 has a through-hole structure.
在一个实施例中,所述压板22的板面大于所述金属坯料30的上表面并完全压盖所述金属坯料30,且金属坯料30向上完全遮盖料仓221的开口。可选地,料仓221开口完全位于金属坯料30的上表面,从而在成形过程中,能使金属坯料30被压板22所压住。In one embodiment, the plate surface of the pressing plate 22 is larger than the upper surface of the metal blank 30 and completely covers the metal blank 30, and the metal blank 30 completely covers the opening of the silo 221 upward. Optionally, the opening of the silo 221 is completely located on the upper surface of the metal blank 30, so that the metal blank 30 can be pressed by the pressing plate 22 during the forming process.
在一个实施例中,测力部件12包括压力传感器123、传力杆122以及测力头121,传力杆122的两端分别连接压力传感器123与测力头121,成形模具21的下表面抵接测力头121的顶面。In one embodiment, the force measuring component 12 includes a pressure sensor 123, a force transmitting rod 122, and a force measuring head 121. The two ends of the force transmitting rod 122 are respectively connected to the pressure sensor 123 and the force measuring head 121, and the lower surface of the forming mold 21 is against Connect the top surface of the measuring head 121.
在一个实施例中,软冲头金属微制件成形力测量装置还包括压板螺栓16,测力头121朝向压板22的表面开设有螺纹孔,压板22对应螺纹孔的位置开设有通孔,压板螺栓16的一端穿过通孔并螺锁于螺纹孔。可选地,压板螺栓16间隔设置有多个,各压板螺栓16绕料仓221圆周且等弧度布置。多个压板螺栓16可以提高压板22与测力部件12连接的稳定性,使成形模具21和金属坯料30的位置固定,而模腔211正对超声头231的中心。可选地,压板螺栓16的固紧力需适当,其既能压住金属坯料30,使金属坯料30不会发生滑动,又能使压板22保持平整而不发生翘曲。In one embodiment, the forming force measuring device for the soft punch metal micro-parts further includes a pressure plate bolt 16, the force measuring head 121 is provided with a threaded hole facing the surface of the pressure plate 22, and the pressure plate 22 is provided with a through hole at a position corresponding to the threaded hole. One end of the bolt 16 passes through the through hole and is screwed to the threaded hole. Optionally, a plurality of pressure plate bolts 16 are arranged at intervals, and each pressure plate bolt 16 is arranged around the circumference of the bin 221 in an equal arc. The plurality of pressure plate bolts 16 can improve the stability of the connection between the pressure plate 22 and the force measuring component 12, and fix the positions of the forming mold 21 and the metal blank 30, and the mold cavity 211 is directly aligned with the center of the ultrasonic head 231. Optionally, the fastening force of the pressing plate bolt 16 needs to be appropriate, which can not only press the metal blank 30 so that the metal blank 30 does not slide, but also keep the pressing plate 22 flat without warping.
在一个实施例中,软冲头金属微制件成形力测量装置还包括连接于测力头的模具环25,成形模具21镶嵌并固定于模具环25内,即模具环25通过压板螺栓16一并固定在测力头121,而模具环25的中心位置设有环孔,环孔的大小与成形模具21的大小适配,从而使成形模具21可以固定在模具环25的环孔内,且便于快速更换和安装不同模腔的成形模具21。模具环25的厚度与成形模具21的厚度相同,模具环25的外径与压板相同。这样,在成形过程中,模具环25可以使压板22 保持平整而不发生翘曲。In one embodiment, the forming force measuring device for the soft punch metal micro-parts further includes a die ring 25 connected to the force measuring head, and the forming die 21 is inlaid and fixed in the die ring 25, that is, the die ring 25 passes through a plate bolt 16 a It is fixed on the force measuring head 121, and the center of the mold ring 25 is provided with a ring hole. The size of the ring hole is adapted to the size of the forming mold 21, so that the forming mold 21 can be fixed in the ring hole of the mold ring 25, and It is convenient to quickly replace and install the forming mold 21 with different cavities. The thickness of the die ring 25 is the same as the thickness of the forming die 21, and the outer diameter of the die ring 25 is the same as the pressure plate. In this way, during the forming process, the die ring 25 can keep the pressing plate 22 flat without warping.
请参阅图1及图2,在一个实施例中,软冲头金属微制件成形力测量装置还包括垫片26,垫片26设置于模具环25与压板22之间。可选地,垫片26与金属坯料30等厚度设置,但为了使压板22更好的压紧金属坯料30,避免压板22翘曲。一般设置刚性较小的垫片26,例如紫铜垫片26,以使垫片26在受到压板22的压力时能发生一定的弹性变形而变薄,从而保证金属坯料30有足够的压紧力。再可选地,也可以使垫片26的厚度略小于金属坯料30的厚度,例如垫片26的厚度比金属坯料30的厚度小5-10um,以保证金属坯料30能被压紧,从而保证在保持压板22不发生翘曲的前提下压紧金属坯料30,并在整个成形过程中保持金属坯料30的稳定。Please refer to FIG. 1 and FIG. 2. In one embodiment, the forming force measuring device for the soft punch metal micro-parts further includes a gasket 26 disposed between the die ring 25 and the pressing plate 22. Optionally, the gasket 26 and the metal blank 30 are set to have the same thickness, but in order to make the pressing plate 22 better compress the metal blank 30 and avoid the pressing plate 22 from warping. Generally, a less rigid gasket 26, such as a red copper gasket 26, is provided so that the gasket 26 can undergo certain elastic deformation and become thinner when subjected to the pressure of the pressing plate 22, so as to ensure that the metal blank 30 has sufficient pressing force. Optionally, the thickness of the gasket 26 can also be slightly smaller than the thickness of the metal blank 30. For example, the thickness of the gasket 26 is 5-10um smaller than the thickness of the metal blank 30 to ensure that the metal blank 30 can be compressed. The metal blank 30 is pressed under the premise of keeping the pressing plate 22 from warping, and the metal blank 30 is kept stable during the entire forming process.
在一个实施例中,垫片26设置有多个,各垫片26绕模腔211圆周且等弧度布置。In one embodiment, a plurality of shims 26 are provided, and each shim 26 is arranged in an equal arc around the circumference of the mold cavity 211.
在一个实施例中,软冲头金属微制件成形力测量装置包括用于支撑压力传感器123的底板13,底板13平铺设置于工作台且与压力传感器123之间通过螺栓进行连接。通过底板13可以将整个装置固定在超声焊机工作台上,并使料仓221对准超声头231,在加工过程中保持位置不变。In one embodiment, the forming force measuring device for the soft punch metal micro-parts includes a bottom plate 13 for supporting the pressure sensor 123. The bottom plate 13 is laid flat on the workbench and connected to the pressure sensor 123 by bolts. The entire device can be fixed on the workbench of the ultrasonic welding machine through the bottom plate 13, and the bin 221 can be aligned with the ultrasonic head 231, and the position can be kept unchanged during the processing.
本实施例还提供了一种测量方法,该方法用于测量金属坯料30在微成形过程中的成形力,测量方法包括如下步骤:This embodiment also provides a measurement method, which is used to measure the forming force of the metal blank 30 in the micro-forming process, and the measurement method includes the following steps:
S1:准备测力部件12、成形模具21、压板22以及施力机构23,将所述测力部件12设置于工作台;S1: Prepare the force measuring component 12, the forming mold 21, the pressing plate 22, and the force applying mechanism 23, and set the force measuring component 12 on the workbench;
S2:将所述成形模具21的下表面抵接所述测力部件12,所述成形模具21上具有呈开口腔结构的模腔211,将所述金属坯料30放置于所述成形模具21之上并遮盖所述模腔211的腔口;S2: Abut the lower surface of the forming mold 21 against the force measuring component 12, the forming mold 21 has a cavity 211 with an open cavity structure, and the metal blank 30 is placed in the forming mold 21 Upper and cover the mouth of the mold cavity 211;
S3:将所述压板22连接所述测力部件12并朝所述成形模具21压紧所述金属坯料30,所述压板22具有料仓221,料仓221对应所述模腔211的位置而设置,且所述料仓221贯通所述压板22的两侧板面并容置有柔性介质24;S3: Connect the pressure plate 22 to the force measuring component 12 and press the metal blank 30 toward the forming mold 21. The pressure plate 22 has a silo 221 that corresponds to the position of the mold cavity 211 The silo 221 penetrates through the two sides of the pressure plate 22 and contains the flexible medium 24;
S4:将所述施力机构23的下端伸入所述料仓221并朝下推压所述柔性介质24,以使所述柔性介质24驱动所述金属坯料30进入所述模腔211,同时成形力由成形 模具21传递至测力部件12。S4: Extend the lower end of the force applying mechanism 23 into the silo 221 and push the flexible medium 24 downward so that the flexible medium 24 drives the metal blank 30 into the mold cavity 211, and at the same time The forming force is transferred from the forming die 21 to the force measuring part 12.
以上仅为本申请的可选实施例而已,并不用于限制本申请。对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only optional embodiments of the present application, and are not used to limit the present application. For those skilled in the art, this application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the scope of the claims of this application.

Claims (12)

  1. 软冲头金属微制件成形力测量装置,用于将金属坯料成形为金属微制件及测量所述金属坯料在成形过程中的成形力,其特征在于,所述软冲头金属微制件成形力测量装置包括:测力部件、成形模具、压板以及施力机构;所述成形模具呈板状且其下表面抵接所述测力部件,所述成形模具的上表面开设有模腔,所述模腔具有腔口,所述金属坯料放置在所述成形模具之上并遮盖所述模腔的腔口;所述压板连接所述测力部件并朝所述测力部件压紧所述金属坯料,且所述压板对应所述模腔的位置开设有料仓,所述料仓贯通至所述金属坯料且容置有柔性介质,所述施力机构的下端向所述柔性介质施加向下的压力并推压所述柔性介质,以使所述柔性介质压迫所述金属坯料进入所述模腔而成形。A soft punch metal micro-part forming force measuring device for forming a metal blank into a metal micro-part and measuring the forming force of the metal blank during the forming process, characterized in that the soft-punch metal micro-part The forming force measuring device includes: a force measuring component, a forming die, a pressing plate, and a force applying mechanism; the forming die is plate-shaped and its lower surface abuts against the force measuring component, and the upper surface of the forming die is provided with a cavity, The mold cavity has a cavity, and the metal blank is placed on the forming mold and covers the cavity of the mold cavity; Metal blank, and the pressure plate is provided with a silo at a position corresponding to the mold cavity, the silo penetrates the metal blank and contains a flexible medium, and the lower end of the force applying mechanism applies downward pressure to the flexible medium The pressure and push the flexible medium, so that the flexible medium presses the metal blank into the mold cavity to form.
  2. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述柔性介质为塑料粉末介质;所述施力机构包括超声头以及驱动超声头上下运动和高频振动的驱动系统,所述超声头的下端位于所述料仓,所述驱动系统朝所述柔性介质推压所述超声头并驱动所述超声头高频振动,以使所述柔性介质熔融成粘性流体。The forming force measuring device for soft punch metal micro-parts according to claim 1, characterized in that: the flexible medium is a plastic powder medium; the force applying mechanism includes an ultrasonic head and driving the ultrasonic head to move up and down and high-frequency vibration The driving system of the ultrasonic head is located at the lower end of the silo, and the driving system pushes the ultrasonic head toward the flexible medium and drives the ultrasonic head to vibrate at a high frequency to melt the flexible medium into viscosity fluid.
  3. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述柔性介质为粘性介质。The forming force measuring device for the soft punch metal micro-parts according to claim 1, wherein the flexible medium is a viscous medium.
  4. 如权利要求2所述的软冲头金属微制件成形力测量装置,其特征在于:所述料仓的内径大于所述超声头位于所述料仓内的一端的外径。The forming force measuring device for the soft punch metal micro-parts according to claim 2, wherein the inner diameter of the silo is larger than the outer diameter of the end of the ultrasonic head located in the silo.
  5. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述模腔贯通至所述成形模具的下表面。The forming force measuring device for the soft punch metal micro-parts according to claim 1, wherein the mold cavity penetrates to the lower surface of the forming die.
  6. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述模腔的开口完全位于所述料仓的开口于所述成形模具上所覆盖的范围内。The forming force measuring device for the soft punch metal micro-parts according to claim 1, wherein the opening of the mold cavity is completely located within the range covered by the opening of the bin on the forming die.
  7. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述压板的板面大于所述金属坯料的上表面并完全压盖所述金属坯料,且所述金属坯料向上完全遮盖所述料仓的开口。The forming force measuring device for the soft punch metal micro-parts according to claim 1, wherein the plate surface of the pressing plate is larger than the upper surface of the metal blank and completely covers the metal blank, and the metal The blank completely covers the opening of the silo upwards.
  8. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述软冲头金属微制件成形力测量装置还包括连接于测力头的模具环,所述模具环的中心位置开设有环孔,所述环孔的大小与所述成形模具的大小适配,所述成形模具镶嵌并固定于所述环孔内。The forming force measuring device for the soft punch metal micro-parts according to claim 1, wherein the forming force measuring device for the soft punch metal micro-parts further comprises a die ring connected to the force measuring head, and the die A ring hole is opened at the center of the ring, and the size of the ring hole is adapted to the size of the forming mold, and the forming mold is embedded and fixed in the ring hole.
  9. 如权利要求1所述的软冲头金属微制件成形力测量装置,其特征在于:所述测力部件包括压力传感器、传力杆以及测力头,所述传力杆的两端分别连接所述压力传感器与所述测力头,所述成形模具的下表面抵接所述测力头的顶面。The forming force measuring device for the soft punch metal micro-parts according to claim 1, wherein the force measuring component includes a pressure sensor, a force transmitting rod, and a force measuring head, and both ends of the force transmitting rod are respectively connected The pressure sensor and the force measuring head, and the lower surface of the forming mold abuts against the top surface of the force measuring head.
  10. 如权利要求9所述的软冲头金属微制件成形力测量装置,其特征在于:所述软冲头金属微制件成形力测量装置还包括压板螺栓,所述测力头朝向所述压板的表面开设有螺纹孔,所述压板对应所述螺纹孔的位置开设有通孔,所述压板螺栓的一端穿过所述通孔并螺锁于所述螺纹孔。The forming force measuring device for the soft punch metal micro-parts according to claim 9, wherein the forming force measuring device for the soft punch metal micro-parts further comprises a pressure plate bolt, and the force measuring head faces the pressure plate A threaded hole is opened on the surface of the pressure plate, a through hole is opened at a position corresponding to the threaded hole, and one end of the pressure plate bolt passes through the through hole and is screw-locked to the threaded hole.
  11. 如权利要求10所述的软冲头金属微制件成形力测量装置,其特征在于:所述螺纹孔开设有多个,各所述螺纹孔绕所述料仓圆周布置,所述压板螺栓的数量以及所述通孔的数量均与所述螺纹孔的数量适配并一一对应设置。The forming force measuring device for soft punch metal micro-parts according to claim 10, characterized in that: the threaded holes are provided with a plurality of threaded holes, each of the threaded holes is arranged around the circumference of the silo, and the pressure plate bolts The number and the number of the through holes are adapted to the number of the threaded holes and set in one-to-one correspondence.
  12. 一种测量方法,用于测量金属坯料在成形过程中的成形力,其特征在于,所述测量方法包括如下步骤:A measuring method for measuring the forming force of a metal blank in the forming process, characterized in that the measuring method includes the following steps:
    S1:准备测力部件、成形模具、压板以及施力机构,将所述测力部件设置于工作台;S1: Prepare force measurement components, forming molds, pressing plates, and force application mechanisms, and set the force measurement components on the workbench;
    S2:将所述成形模具的下表面抵接所述测力部件,所述成形模具的上表面开设有模腔,所述模腔具有腔口,将所述金属坯料放置于所述成形模具之上并遮盖所述模腔的腔口;S2: Abut the lower surface of the forming mold against the force measuring component, the upper surface of the forming mold is provided with a mold cavity, the mold cavity has a cavity, and the metal blank is placed on the forming mold. Upper and cover the mouth of the mold cavity;
    S3:将所述压板连接所述测力部件并朝所述成形模具压紧所述金属坯料,所述压板对应所述模腔的位置开设有料仓,所述料仓贯通所述压板的两侧板面且容置有柔性介质;S3: Connect the pressure plate to the force measurement component and press the metal blank toward the forming die. The pressure plate is provided with a silo at a position corresponding to the mold cavity, and the silo penetrates both sides of the pressure plate The board surface and the flexible medium are accommodated;
    S4:将所述施力机构的一端伸入所述料仓并朝下推压所述柔性介质,以使所述柔性介质驱动所述金属坯料进入所述模腔。S4: Extend one end of the force applying mechanism into the silo and push the flexible medium downward, so that the flexible medium drives the metal blank into the mold cavity.
PCT/CN2020/086460 2020-04-23 2020-04-23 Soft punch metal micro member forming force measuring device and measuring method WO2021212423A1 (en)

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CN105251891A (en) * 2015-11-27 2016-01-20 深圳大学 Flexible ultrasonic punch micro deep drawing die and edge pressing gap adjustment and measurement method
CN106067553A (en) * 2016-06-08 2016-11-02 深圳大学 Micro-raceway groove polymeric powder manufacturing process
CN107030189A (en) * 2017-05-03 2017-08-11 东北大学 Metal foil air pressure micro-drawing forming equipment and manufacturing process
CN107971381A (en) * 2017-11-28 2018-05-01 哈尔滨工业大学 The ultrasonic vibration of thin-wall complicated curved surface micro-structure components aids in micro- bulging device and method

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