WO2021208209A1 - Method for producing pure fibrilia fabric and pure fibrilia fabric produced by means of said method - Google Patents

Method for producing pure fibrilia fabric and pure fibrilia fabric produced by means of said method Download PDF

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Publication number
WO2021208209A1
WO2021208209A1 PCT/CN2020/093949 CN2020093949W WO2021208209A1 WO 2021208209 A1 WO2021208209 A1 WO 2021208209A1 CN 2020093949 W CN2020093949 W CN 2020093949W WO 2021208209 A1 WO2021208209 A1 WO 2021208209A1
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Prior art keywords
hemp fiber
alkali
pure
fabric
fiber
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PCT/CN2020/093949
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French (fr)
Chinese (zh)
Inventor
奇普里亚尼·斯特凡诺
Original Assignee
斯特凡诺·奇普里亚尼工作室
东嘉麻棉(常州)有限公司
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Application filed by 斯特凡诺·奇普里亚尼工作室, 东嘉麻棉(常州)有限公司 filed Critical 斯特凡诺·奇普里亚尼工作室
Priority to CN202080092456.9A priority Critical patent/CN115720600A/en
Publication of WO2021208209A1 publication Critical patent/WO2021208209A1/en

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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/60Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
    • D03D15/68Scaffolding threads, i.e. threads removed after weaving
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres

Definitions

  • This application relates to the field of textiles, in particular to the production method of pure hemp fiber fabric and the pure hemp fiber fabric produced by the method.
  • Hemp fiber generally refers to the fiber taken from hemp plants, among which flax, hemp, jute, ramie, apocynum and other fibers are widely used in weaving.
  • hemp fiber textiles made of flax and hemp fibers have attracted much attention because of their comfort and other advantages.
  • the characteristics of the hemp fiber itself makes the pure hemp fiber fabric harder and not light enough, and because of the poor fineness and irregularity of the hemp fiber, at present, especially in the case of wet spinning, it is still unable to achieve industrial-grade output and quality.
  • a method for producing a pure hemp fiber fabric may include: preparing long hemp fibers; preparing alkali soluble fibers; and mixing the long hemp fibers with alkali soluble fibers.
  • the yarn is spun into a yarn by wet spinning; the yarn is woven or knitted into a fabric; and the alkali-soluble fiber in the fabric is dissolved with an alkali solution to remove the alkali-soluble fiber from the fabric, thereby obtaining a pure hemp fiber fabric.
  • pure hemp fiber fabric with a yarn count of up to 70 metric single-strands can be produced with industrial-grade output and quality, which can minimize the pollution that may be caused by production to the environment. It can also be beneficial to the dyeing process performed after dissolution, and can improve the dyeing performance of the fabric; and the pure hemp fiber fabric produced by the method for producing the pure hemp fiber fabric of the present application is soft and lightweight, and has excellent air permeability and moisture absorption. It has excellent dyeing performance.
  • the long hemp fiber mixed with alkali-soluble fiber when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, the long hemp fiber must be sent Wet it with water before entering the spinning system.
  • the wet spinning technology can be effectively applied to the spinning process of the long hemp fiber and the excellent performance of the long hemp fiber can be fully utilized, thereby enabling the pure hemp fiber fabric to have all the advantages.
  • the long hemp fiber mixed with alkali-soluble fiber when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, it can follow the spun yarn The thread count increases, increasing the twist of the yarn.
  • the spun yarn can be made to have the required high count and the appropriate high strength at the same time, the yarn is not easy to break during the weaving process, and the Failure rate
  • the yarn is woven or woven into a fabric, so as to finally obtain an industrial-grade output and quality high-count pure hemp fiber fabric.
  • the pure hemp fiber fabric in the production method of pure hemp fiber fabric as described above, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, it can follow the spun yarn The proportion of long hemp fiber in the thread decreases, increasing the twist of the yarn.
  • the pure hemp fiber fabric after dissolving alkali-soluble fibers can be made soft and light, with high air permeability and moisture absorption, while still having suitable and sufficient strength. So as to finally obtain industrial-grade output and quality high-count pure hemp fiber fabric.
  • the volume percentage of the long hemp fiber may be more than 60%, and the volume percentage of the alkali-soluble fiber may be 40%. %the following.
  • the volume percentage of the long hemp fiber in the spun yarn, can be 85%-90%, and the volume percentage of the alkali-soluble fiber can be It is 10%-15%.
  • the production method of pure hemp fiber fabric according to this embodiment it is possible to finally obtain a high count pure hemp fiber fabric of industrial grade output and quality, and the obtained pure hemp fiber fabric is soft and light while having suitable Sufficient strength, but also has excellent air permeability and moisture absorption.
  • the volume percentage of the long hemp fiber may be 60%, and the volume percentage of the alkali-soluble fiber may be 40%.
  • the production method of pure hemp fiber fabric according to this embodiment a high count pure hemp fiber fabric of industrial grade output and quality can be finally obtained; and the obtained pure hemp fiber fabric is very soft and very light in texture, and can be It has suitable and sufficient strength, and also has excellent air permeability and hygroscopicity.
  • the woven or knitted fabric in the method for producing pure hemp fiber fabric as described above, can be placed in a NaOH solution with a Baumé degree of 36 for 24 hours to reduce the alkali solubility in the fabric.
  • the fiber dissolves.
  • the alkali-soluble fibers can be dissolved and removed from the fabric to the greatest extent, so as to finally obtain the high count pure hemp fiber fabric of industrial grade output and quality.
  • the woven or knitted fabric in the production method of pure hemp fiber fabric as described above, can be woven or knitted with a NaOH solution with a concentration of 30-35g/L and a concentration of 5-10g/L.
  • the scouring agent is scoured at 100-102°C for 60-80 minutes to dissolve the alkali-soluble fibers in the fabric.
  • the alkali-soluble fibers can be completely dissolved and removed from the fabric in a more efficient manner, and finally a high count pure hemp fiber fabric with industrial-grade output and quality can be obtained.
  • the length and diameter of the alkali-soluble fiber can be matched with the length and diameter of the long hemp fiber, so that the long hemp mixed with the alkali-soluble fiber Fiber can be spun into yarn by wet spinning.
  • the long hemp fiber and the alkali-soluble fiber can be fully combined with each other in the wet spinning process, thereby spun into the required yarn, and finally obtain the industrial-grade output and High-quality pure hemp fiber fabric.
  • the diameter of the alkali-soluble fiber may be not less than 2 denier and/or the length may not be less than 88 mm.
  • the long hemp fiber and the alkali-soluble fiber can be fully combined with each other in the wet spinning process, thereby spun into the required yarn, and finally obtain the industrial-grade output and High-quality pure hemp fiber fabric.
  • the alkali-soluble fiber in the production method of the pure hemp fiber fabric as described above, may be a polyester fiber. Because polyester fiber has good wrinkle resistance and shape retention, and has high strength and elastic recovery ability, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, it can make all the The spun yarn has the required high count and the appropriate high strength. The yarn is not easy to break during the weaving process. The yarn can be woven or woven into a fabric with a very low failure rate, so as to finally obtain an industrial grade High-count pure hemp fiber fabrics with yield and quality. In addition, through the production method of the pure hemp fiber fabric according to this embodiment, the alkali-soluble fibers can be dissolved and removed from the fabric, so as to finally obtain an industrial-grade high-count pure hemp fiber fabric with industrial-grade output and quality.
  • the method for producing the pure hemp fiber fabric as described above may further include: dyeing the obtained pure hemp fiber fabric.
  • dyeing the obtained pure hemp fiber fabric Through the production method of pure hemp fiber fabric according to this embodiment, it is possible to produce pure hemp fiber fabric with a yarn count of up to 70 metric single strands with industrial-grade output and quality, and it can also facilitate the dyeing process after dissolution. Improve the dyeing performance of the fabric; and the obtained pure hemp fiber fabric is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing performance.
  • the spinning system may be a ring spinning system.
  • the wet spinning technology can be effectively applied to the spinning process of the long hemp fiber, and the excellent physical properties of the long hemp fiber can be fully utilized, so that the pure hemp fiber fabric has all the advantages.
  • a pure hemp fiber fabric which can be made by the production method of the pure hemp fiber fabric as described above.
  • the pure hemp fiber fabric according to the present application is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
  • the yarn count in the pure hemp fiber fabric may be more than 70 metric single strands.
  • the pure hemp fiber fabric according to this embodiment is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
  • the long hemp fiber is flax fiber or hemp fiber.
  • the pure hemp fiber fabric according to this embodiment is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
  • Figure 1 shows a flow chart of a method for producing a pure hemp fiber fabric according to an embodiment of the present application
  • FIG. 2A shows a cross-sectional view of fabric yarn before dissolving alkali-soluble fiber in the method for producing pure hemp fiber fabric according to an embodiment of the present application
  • FIG. 2B shows a cross-sectional view of a fabric yarn after dissolving alkali-soluble fibers in the method for producing a pure hemp fiber fabric according to an embodiment of the present application
  • Fig. 3 shows a flow chart of a method for producing a pure hemp fiber fabric according to an embodiment of the present application
  • Fig. 4 shows a flow chart of a method for producing a pure hemp fiber fabric according to an embodiment of the present application.
  • Fig. 5 shows a production method of a pure hemp fiber fabric according to a preferred embodiment of the present application.
  • Fig. 1 shows a production method of a pure hemp fiber fabric according to an embodiment of the present application.
  • the production method 10 of pure hemp fiber fabric includes the following steps: S100, preparing long hemp fiber; S200, preparing alkali soluble fiber; S300, spinning the long hemp fiber mixed with alkali soluble fiber by wet spinning Yarn; S400, weave or knit the yarn into a fabric; S500, dissolve the alkali-soluble fiber in the fabric with an alkali solution to remove the alkali-soluble fiber from the fabric, thereby obtaining a pure hemp fiber fabric.
  • the pure hemp fiber fabric obtained by the production method of the pure hemp fiber fabric has a special yarn structure. After the alkali-soluble fibers in the fabric are dissolved, only the long hemp fibers are present in the yarn structure of the fabric, and gaps are left between the long hemp fibers at the positions occupied by the alkali-soluble fibers before the alkali-soluble fibers are dissolved.
  • 2A shows a cross-sectional view of the fabric yarn before dissolving alkali-soluble fibers in the production method of the pure hemp fiber fabric according to the embodiment of the application
  • FIG. 2B shows the dissolution in the production method of the pure hemp fiber fabric according to the embodiment of the application Cross-sectional view of the fabric yarn after alkali-soluble fiber.
  • long hemp fiber refers to a long hemp fiber made from carded long hemp obtained after combing into hemp, as opposed to short hemp fiber.
  • Hemp fiber short hemp fiber is made based on the noil produced in the combing process, namely short hemp.
  • the long hemp fiber can be prepared in a suitable manner in the prior art for use in the subsequent steps of the production method of the pure hemp fiber fabric according to the present application.
  • flax Take flax as an example.
  • a comb comber can be used to comb the pre-processed flax, and the long combed flax can be combed out, and the obtained combed flax has a longer length. It is long, relatively neat, and high in strength.
  • it can be produced by the production method of pure hemp fiber fabric of the present application. It is an important guarantee for a pure hemp fiber fabric with soft texture and light weight, excellent air permeability and moisture absorption.
  • alkali-soluble fiber refers to a fiber that is easily soluble in alkali water, that is, a fiber with sufficient alkali water solubility, which can be fully dissolved in an alkali solution under specific conditions. Dissolve.
  • the alkali-soluble fiber may be a fiber made from a modified polyester copolymer that is easily soluble in alkaline water.
  • the intrinsic viscosity of the polyester copolymer is 0.40 ⁇ 0.65dl/g, wherein The content of the compound is less than or equal to 100 ppm in terms of antimony atoms relative to the polyhydric.
  • the alkali-soluble fiber can be prepared by an appropriate method in the prior art for use in the subsequent steps of the production method of the pure hemp fiber fabric according to the present application.
  • the alkali-soluble modified polyester copolymer can be prepared by the oxidization and polymerization reaction, for example, the alkali-soluble fiber can be made by a spinning machine.
  • the prepared alkali-soluble fiber should not only have sufficient alkali water solubility, but also have specific physical properties so that it can be fully combined with the long hemp fiber.
  • the length and diameter of the prepared alkali-soluble fiber are matched with the length and diameter of the prepared long hemp fiber, respectively, so that the alkali-soluble fiber and the long hemp fiber can be uniformly mixed and fully combined to make the mixing
  • the long hemp fiber with alkali-soluble fiber can be spun into yarn by wet spinning.
  • the diameter of the prepared alkali-soluble fiber is not less than 2 denier. In another preferred embodiment according to the present application, the length of the prepared alkali-soluble fiber is not less than 88 mm.
  • the prepared long hemp fiber and alkali soluble fiber can be mixed, and the mixed long hemp fiber and alkali soluble fiber can be passed through wet French spinning spun into yarn.
  • the spinning method adopted for the mixed fiber is a wet spinning method suitable for the long hemp fiber, not a dry spinning method.
  • the prepared long hemp fiber and alkali-soluble fiber can be pre-combined on a card draw frame to obtain fiber slivers, and the pre-combined long hemp fiber and alkali-soluble fiber sliver can be combined in a specific ratio.
  • the two kinds of fibers can be combined by merging on the draw frame, and multiple merging can be performed to make the long hemp fiber and the alkali-soluble fiber fully mixed.
  • the long hemp fiber mixed with the alkali-soluble fiber can be spun on a wet spinning machine for roving and fine yarn spinning to obtain a blended yarn containing the long hemp fiber and the alkali-soluble fiber.
  • the blended yarn of long hemp fiber and alkali-soluble fiber can also be subjected to winding, warping, and sizing for subsequent steps.
  • the long hemp fiber before mixing the long hemp fiber and the alkali-soluble fiber, the long hemp fiber must be wetted with water to make full use of the excellent characteristics of the long hemp fiber.
  • the long hemp fiber mixed with alkali-soluble fibers can also be wetted with water before being fed into the wet spinning machine, so as to make full use of the excellent characteristics of the long hemp fiber.
  • the spinning system used may be a ring spinning system.
  • the obtained yarn can be woven into a fabric in a suitable manner.
  • the weaving method used is weaving or knitting.
  • the yarn when the yarn is woven into a fabric, the yarn should have a certain strength, and for a given long hemp fiber and alkali-soluble fiber, the yarn twist can be increased during the spinning process.
  • the spun yarn has the strength required for weaving.
  • the twist of the yarn can be increased as the count of the spun yarn increases.
  • the spun yarn can be made to have the required high count and adequate strength at the same time, the yarn is not easy to break during the weaving process, and the yarn can be woven or knitted into a fabric with minimal downtime. So as to finally obtain industrial-grade output and quality high-count pure hemp fiber fabric.
  • the volume percentage of the long hemp fiber in the spun yarn can be reduced, and the yarn can be increased.
  • the twist In this way, the pure hemp fiber fabric after dissolving the alkali-soluble fiber can be soft and light, with high air permeability and hygroscopicity, while still having adequate and sufficient strength, so it is not easy to break, so as to finally obtain industrial-grade output and High-quality pure hemp fiber fabric.
  • the proportion of long hemp fiber in the spun yarn is too low, and the final pure hemp fiber fabric itself may not have proper strength, and the quality of the pure hemp fiber fabric produced cannot be ensured.
  • the inventor of the present application conducted a large number of experiments on the yarn count and twist on the different ratios of the long hemp fiber and the alkali-soluble fiber in the spun yarn, in order to determine the production method of the pure hemp fiber fabric according to the present application.
  • the proper proportion of long hemp fiber and alkali-soluble fiber in the spun yarn can make the obtained pure hemp fiber fabric soft and light, with high air permeability and moisture absorption, while still having proper strength .
  • Table 1 shows the test results of the spun yarn used for knitting
  • Table 2 shows the test results of the spun yarn used for knitting.
  • the standard of count is the metric standard (NM)
  • the unit of twist is the number of twists per meter (TPM)
  • soluble fiber is used to indicate alkali-soluble fiber
  • initial count refers to It is the count of the spun yarn
  • final count refers to the count of the yarn of the fabric after the alkali-soluble fiber is dissolved.
  • the volume percentage of the long hemp fiber in the spun yarn, can account for more than 60%, and the volume percentage of the alkali-soluble fiber can account for less than 40%.
  • the long hemp fiber in the spun yarn, can account for 60%, and the alkali-soluble fiber can account for 40%. In this way, a high-count pure hemp fiber fabric with industrial-grade output and quality can be finally obtained, and the pure hemp fiber fabric obtained is soft and light, but also has suitable and sufficient strength, and also has excellent air permeability and moisture absorption. .
  • the long hemp fiber in the spun yarn, may account for 85%-90%, and the alkali-soluble fiber may account for 10%-15%.
  • the obtained pure hemp fiber fabric is soft and light, but also has suitable strength, and has excellent air permeability and moisture absorption.
  • the alkali-soluble fiber in the fabric can be dissolved with an alkali solution to remove the alkali-soluble fiber from the fabric, thereby obtaining a pure hemp fiber fabric.
  • the alkali-soluble fiber is dissolved by the alkali solution, and the dissolved alkali solution is more environmentally friendly, and can minimize the pollution that may be caused by the production to the environment.
  • the dissolution of the alkali solution can also improve the dyeing performance of the fabric.
  • the woven or knitted fabric can be placed in a NaOH solution with a Baumé degree of 36 for 24 hours to dissolve the alkali-soluble fibers in the fabric.
  • the alkali-soluble fiber can be dissolved and removed to the greatest extent from the fabric, so as to finally obtain an industrial-grade output and quality high-count pure hemp fiber fabric.
  • the woven or knitted fabric can be woven or knitted with a NaOH solution with a concentration of 30g/L-35g/L and a refining agent with a concentration of 5g/L-10g/L in a range of 100-102 Scouring at °C for 60-80 minutes to dissolve the alkali-soluble fibers in the fabric.
  • a NaOH solution with a concentration of 30g/L-35g/L
  • a refining agent with a concentration of 5g/L-10g/L in a range of 100-102 Scouring at °C for 60-80 minutes to dissolve the alkali-soluble fibers in the fabric.
  • the fabric after weaving the yarn into a fabric, the fabric can be desized and singed, and then the alkali-soluble fibers in the fabric can be dissolved with an alkali solution to remove the alkali-soluble fibers from the fabric, and then Wash with water.
  • Figure 3 shows the production method of pure hemp fiber fabric according to the above embodiment, which includes the following steps: S100, preparing long hemp fiber; S200, preparing alkali soluble fiber; S300, passing the long hemp fiber mixed with alkali soluble fiber Wet spinning spinning into yarn; S400, weaving or knitting the yarn into a fabric; S500, desizing the woven or knitted fabric; S600, singeing the woven or knitted fabric; S700 , Use an alkali solution to dissolve the alkali soluble fibers in the fabric to remove the alkali soluble fibers from the fabric; S800, wash the fabric after removing the alkali soluble fibers to obtain a pure hemp fiber fabric.
  • the obtained pure hemp fiber fabric can also be dyed.
  • the dissolution of the alkali solution can also improve the dyeing performance of the fabric, and the obtained pure hemp fiber fabric is soft and light, has excellent air permeability and moisture absorption, and has outstanding dyeing performance.
  • Fig. 4 shows the production method of pure hemp fiber fabric according to the above embodiment, which includes: S100, preparing long hemp fiber; S200, preparing alkali soluble fiber; S300, passing the long hemp fiber mixed with alkali soluble fiber through a wet method Spinning yarn into yarn; S400, weaving or knitting the yarn into a fabric; S500, dissolving the alkali-soluble fiber in the woven or knitted fabric with an alkali solution to woven or knitted the alkali-soluble fiber into a fabric The fabric is removed to obtain pure hemp fiber fabric; S600, the pure hemp fiber fabric is dyed; S700, the pure hemp fiber fabric is finished.
  • Figure 5 shows a method for producing pure hemp fiber fabric according to a preferred embodiment of the present application, which includes the following steps: S100, preparing long hemp fibers; S200, preparing alkali soluble fibers; S300, mixing long hemp fibers with alkali soluble fibers; Hemp fiber is spun into yarn by wet spinning; S400, the yarn is woven or knitted into a fabric; S500, the woven or knitted fabric is desizing; S600, the woven or knitted fabric is burned Wool; S700, the singeed fabric is simmered with a NaOH solution with a concentration of 30g/L-35g/L and a scouring agent with a concentration of 5g/L-10g/L at 100-102°C for 60-80 minutes, To remove the alkali-soluble fiber from the fabric to obtain a pure hemp fiber fabric; S800, use available chlorine with a concentration of 2.5g/L-3g/L to perform light chlorine bleaching on the pure hemp fiber fabric after removing the alkali-soluble fiber; S900,
  • pure hemp fiber fabric with a yarn count of up to 70 metric single-strands can be produced with industrial-grade output and quality, which can minimize the pollution that may be caused by production to the environment. It can also facilitate the dyeing process after dissolution, and can improve the dyeing performance of the fabric.
  • the pure hemp fiber fabric produced by the production method of the pure hemp fiber fabric of the present application is soft and light, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
  • the yarn count of the pure hemp fiber fabric produced by the pure hemp fiber fabric production method of the present application can reach 70 metric single strands and above.
  • This pure hemp fiber fabric has such a high count and extremely soft texture.
  • the long hemp fiber in the pure hemp fiber fabric produced by the pure hemp fiber fabric production method of the present application is flax fiber or hemp fiber.
  • the long hemp fiber in the pure hemp fiber fabric can also be other hemp fibers.
  • This pure hemp fiber fabric has excellent air permeability and moisture absorption.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

Disclosed are a method for producing a pure fibrilia fabric and a pure fibrilia fabric produced by means of the method. The method for producing a pure fibrilia fabric comprises: preparing a long fibrilia; preparing an alkali-soluble fiber; spinning the long fibrilia mixed with the alkali-soluble fiber into a yarn by means of wet spinning; weaving or knitting the yarn into a fabric; and dissolving the alkali-soluble fiber in the fabric with an alkali solution to remove the alkali-soluble fiber from the fabric, so as to obtain the pure fibrilia fabric. By means of the method for producing a pure fibrilia fabric, a pure fibrilia fabric with a yarn count of up to 70 metric single strands can be produced at an industrial grade yield and quality, which minimizes possible environmental pollution caused by production, and also facilitates the dyeing process after dissolution and can improve the dyeing performance of the fabric. The pure fibrilia fabric produced has a soft and light texture, and has excellent air permeability and moisture absorption, and an outstanding dyeing performance.

Description

纯麻纤维织物的生产方法及由该方法生产的纯麻纤维织物Production method of pure hemp fiber fabric and pure hemp fiber fabric produced by the method
相关申请的交叉引用Cross-references to related applications
本申请要求于2020年4月14日向中国国家知识产权局提交的申请号为202010290485.8、名称为“纯麻纤维织物的生产方法及由该方法生产的纯麻纤维织物”的中国专利申请的优先权,其全部内容通过参引结合在本申请中。This application claims the priority of the Chinese patent application filed with the State Intellectual Property Office of China on April 14, 2020, with the application number 202010290485.8, titled "The production method of pure hemp fiber fabric and the pure hemp fiber fabric produced by this method" , Its entire content is incorporated into this application by reference.
技术领域Technical field
本申请涉及纺织领域,具体地涉及纯麻纤维织物的生产方法以及通过该方法生产的纯麻纤维织物。This application relates to the field of textiles, in particular to the production method of pure hemp fiber fabric and the pure hemp fiber fabric produced by the method.
背景技术Background technique
麻纤维一般指取自麻类植物的纤维,其中的亚麻、大麻、黄麻、苎麻、罗布麻等纤维广泛用于纺织。例如,以亚麻、大麻纤维制成的麻纤维纺织品因其舒适性等优点而备受关注。Hemp fiber generally refers to the fiber taken from hemp plants, among which flax, hemp, jute, ramie, apocynum and other fibers are widely used in weaving. For example, hemp fiber textiles made of flax and hemp fibers have attracted much attention because of their comfort and other advantages.
麻纤维本身的特性使得纯麻纤维织物质地较硬、不够轻质,而且由于麻纤维的细度差且不规则,因此目前尤其在湿法纺纱的情况下,尚无法以工业级产量和质量生产纱线支数高于70公支单股的纯麻纤维织物。The characteristics of the hemp fiber itself makes the pure hemp fiber fabric harder and not light enough, and because of the poor fineness and irregularity of the hemp fiber, at present, especially in the case of wet spinning, it is still unable to achieve industrial-grade output and quality. The production of pure hemp fiber fabrics with yarn counts higher than 70 metric single-strands.
发明内容Summary of the invention
根据本申请的一方面,提供了一种纯麻纤维织物的生产方法,该纯麻纤维织物的生产方法可以包括:准备长麻纤维;准备碱可溶性纤维;将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线;将纱线机织或者针织成织物;以及用碱溶液溶解织物中的碱可溶性纤维以将碱可溶性纤维从织物去除,从而获得纯麻纤维织物。According to one aspect of the present application, a method for producing a pure hemp fiber fabric is provided. The method for producing the pure hemp fiber fabric may include: preparing long hemp fibers; preparing alkali soluble fibers; and mixing the long hemp fibers with alkali soluble fibers. The yarn is spun into a yarn by wet spinning; the yarn is woven or knitted into a fabric; and the alkali-soluble fiber in the fabric is dissolved with an alkali solution to remove the alkali-soluble fiber from the fabric, thereby obtaining a pure hemp fiber fabric.
通过根据本申请的纯麻纤维织物的生产方法,可以以工业级产量和质量生产纱线支数高达70公支单股的纯麻纤维织物,能够最大限度地降低生产对环境可能造成的污染,还能够有利于溶解后进行的染色工艺,能够提高织物的染色性能;并且通过本申请的纯麻纤维织物的生产方法所生产的纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,并且染色性能突出。Through the production method of pure hemp fiber fabric according to the present application, pure hemp fiber fabric with a yarn count of up to 70 metric single-strands can be produced with industrial-grade output and quality, which can minimize the pollution that may be caused by production to the environment. It can also be beneficial to the dyeing process performed after dissolution, and can improve the dyeing performance of the fabric; and the pure hemp fiber fabric produced by the method for producing the pure hemp fiber fabric of the present application is soft and lightweight, and has excellent air permeability and moisture absorption. It has excellent dyeing performance.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,必须将长麻纤维在送入纺纱系统之前用 水润湿。通过根据该实施方式的纯麻纤维织物的生产方法,能够将湿法纺纱技术有效应用于长麻纤维的纺纱过程并充分利用长麻纤维的优秀性能,进而能够使得纯麻纤维织物具有所需的柔软质地。According to one embodiment of the present application, in the production method of pure hemp fiber fabric as described above, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, the long hemp fiber must be sent Wet it with water before entering the spinning system. Through the production method of the pure hemp fiber fabric according to this embodiment, the wet spinning technology can be effectively applied to the spinning process of the long hemp fiber and the excellent performance of the long hemp fiber can be fully utilized, thereby enabling the pure hemp fiber fabric to have all the advantages. The soft texture you need.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,可随着纺成的纱线的支数增加,增加纱线的捻度。通过根据该实施方式的纯麻纤维织物的生产方法,能够使得所纺成的纱线在具备所需高支数的同时具有适当的高强度,纱线不易在织造过程中断裂,能够以极低故障率将纱线机织或者编织成织物,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, in the production method of pure hemp fiber fabric as described above, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, it can follow the spun yarn The thread count increases, increasing the twist of the yarn. Through the production method of pure hemp fiber fabric according to this embodiment, the spun yarn can be made to have the required high count and the appropriate high strength at the same time, the yarn is not easy to break during the weaving process, and the Failure rate The yarn is woven or woven into a fabric, so as to finally obtain an industrial-grade output and quality high-count pure hemp fiber fabric.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,可随着纺成的纱线中长麻纤维的比例降低,增加纱线的捻度。通过根据该实施方式的纯麻纤维织物的生产方法,能够使得溶解碱可溶性纤维之后的纯麻纤维织物在质地柔软且轻质、具备高透气性和吸湿性的同时仍能具有合适的足够强度,从而能最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, in the production method of pure hemp fiber fabric as described above, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, it can follow the spun yarn The proportion of long hemp fiber in the thread decreases, increasing the twist of the yarn. Through the production method of pure hemp fiber fabric according to this embodiment, the pure hemp fiber fabric after dissolving alkali-soluble fibers can be made soft and light, with high air permeability and moisture absorption, while still having suitable and sufficient strength. So as to finally obtain industrial-grade output and quality high-count pure hemp fiber fabric.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,在纺成的纱线中,长麻纤维的体积百分比可为60%以上,碱可溶性纤维的体积百分比可为40%以下。通过根据该实施方式的纯麻纤维织物的生产方法,能够最终获得工业级产量和质量的高支数纯麻纤维织物,并且所获得的纯麻纤维织物质地柔软且轻质的同时还可具有合适的足够强度,并且还可具有优良的透气性和吸湿性。According to an embodiment of the present application, in the production method of pure hemp fiber fabric as described above, in the spun yarn, the volume percentage of the long hemp fiber may be more than 60%, and the volume percentage of the alkali-soluble fiber may be 40%. %the following. Through the production method of pure hemp fiber fabric according to this embodiment, a high count pure hemp fiber fabric of industrial grade output and quality can be finally obtained, and the obtained pure hemp fiber fabric is soft and light while having suitable It has sufficient strength, and also has excellent air permeability and moisture absorption.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,在纺成的纱线中,长麻纤维的体积百分比可为85%-90%,碱可溶性纤维的体积百分比可为10%-15%。通过根据该实施方式的纯麻纤维织物的生产方法,能够最终获得工业级产量和质量的高支数纯麻纤维织物,并且所获得的纯麻纤维织物质地柔软且轻质的同时还具有合适的足够强度,还具有优良的透气性和吸湿性。According to an embodiment of the present application, in the production method of pure hemp fiber fabric as described above, in the spun yarn, the volume percentage of the long hemp fiber can be 85%-90%, and the volume percentage of the alkali-soluble fiber can be It is 10%-15%. Through the production method of pure hemp fiber fabric according to this embodiment, it is possible to finally obtain a high count pure hemp fiber fabric of industrial grade output and quality, and the obtained pure hemp fiber fabric is soft and light while having suitable Sufficient strength, but also has excellent air permeability and moisture absorption.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,在纺成的纱线中,长麻纤维的体积百分比可为60%,碱可溶性纤维的体积百分比可为40%。通过根据该实施方式的纯麻纤维织物的生产方法,能够最终获得工业级产量和质量的高支数纯麻纤维织物;并且所获得的纯麻纤维织物质地非常柔软且非常轻质,同时还可具有合适的足够强度,另外还可具有优良的透气性和吸湿性。According to an embodiment of the present application, in the method for producing pure hemp fiber fabric as described above, in the spun yarn, the volume percentage of the long hemp fiber may be 60%, and the volume percentage of the alkali-soluble fiber may be 40%. . Through the production method of pure hemp fiber fabric according to this embodiment, a high count pure hemp fiber fabric of industrial grade output and quality can be finally obtained; and the obtained pure hemp fiber fabric is very soft and very light in texture, and can be It has suitable and sufficient strength, and also has excellent air permeability and hygroscopicity.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,可将机织或针织成的织物置于Baumé度为36的NaOH溶液中24小时,以将织物中的碱可溶性纤维溶解。通过根据该实施方式的纯麻纤维织物的生产方法,能够将碱可溶性纤维从织物中最大程度地溶解并去除,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, in the method for producing pure hemp fiber fabric as described above, the woven or knitted fabric can be placed in a NaOH solution with a Baumé degree of 36 for 24 hours to reduce the alkali solubility in the fabric. The fiber dissolves. Through the production method of the pure hemp fiber fabric according to this embodiment, the alkali-soluble fibers can be dissolved and removed from the fabric to the greatest extent, so as to finally obtain the high count pure hemp fiber fabric of industrial grade output and quality.
根据本申请的一个优选实施方式,在如上所述纯麻纤维织物的生产方法中,可将机织或针织成的织物用浓度为30-35g/L的NaOH溶液和浓度为5-10g/L的精炼剂在100-102℃下煮炼60-80分钟,以将织物中的碱可溶性纤维溶解。通过根据该实施方式的纯麻纤维织物的生产方法,能够将碱可溶性纤维以更高效的方式从织物中完全溶解并去除,并最终获得工业级产量和质量的高支数纯麻纤维织物。According to a preferred embodiment of the present application, in the production method of pure hemp fiber fabric as described above, the woven or knitted fabric can be woven or knitted with a NaOH solution with a concentration of 30-35g/L and a concentration of 5-10g/L. The scouring agent is scoured at 100-102°C for 60-80 minutes to dissolve the alkali-soluble fibers in the fabric. Through the production method of the pure hemp fiber fabric according to this embodiment, the alkali-soluble fibers can be completely dissolved and removed from the fabric in a more efficient manner, and finally a high count pure hemp fiber fabric with industrial-grade output and quality can be obtained.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,碱可溶性纤维的长度和直径可与长麻纤维的长度和直径分别相匹配,使得混合有碱可溶性纤维的长麻纤维能够通过湿法纺纱纺成纱线。通过根据该实施方式的纯麻纤维织物的生产方法,能够使得长麻纤维与碱可溶性纤维在湿法纺纱过程中彼此充分地结合,从而纺成所需纱线,进而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, in the method for producing pure hemp fiber fabric as described above, the length and diameter of the alkali-soluble fiber can be matched with the length and diameter of the long hemp fiber, so that the long hemp mixed with the alkali-soluble fiber Fiber can be spun into yarn by wet spinning. Through the production method of the pure hemp fiber fabric according to this embodiment, the long hemp fiber and the alkali-soluble fiber can be fully combined with each other in the wet spinning process, thereby spun into the required yarn, and finally obtain the industrial-grade output and High-quality pure hemp fiber fabric.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,碱可溶性纤维的直径可不低于2旦尼尔和/或长度可不低于88mm。通过根据该实施方式的纯麻纤维织物的生产方法,能够使得长麻纤维与碱可溶性纤维在湿法纺纱过程中彼此充分地结合,从而纺成所需纱线,进而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, in the production method of pure hemp fiber fabric as described above, the diameter of the alkali-soluble fiber may be not less than 2 denier and/or the length may not be less than 88 mm. Through the production method of the pure hemp fiber fabric according to this embodiment, the long hemp fiber and the alkali-soluble fiber can be fully combined with each other in the wet spinning process, thereby spun into the required yarn, and finally obtain the industrial-grade output and High-quality pure hemp fiber fabric.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,碱可溶性纤维可以是聚酯纤维。由于聚酯纤维具有良好的抗皱性和保形性,且具有较高的强度与弹性恢复能力,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,能够使得所纺成的纱线在具备所需高支数的同时具有适当的高强度,纱线不易在织造过程中断裂,能够以极低故障率将纱线机织或者编织成织物,从而最终获得工业级产量和质量的高支数纯麻纤维织物。此外,通过根据该实施方式的纯麻纤维织物的生产方法,能够将碱可溶性纤维从织物中溶解并去除,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, in the production method of the pure hemp fiber fabric as described above, the alkali-soluble fiber may be a polyester fiber. Because polyester fiber has good wrinkle resistance and shape retention, and has high strength and elastic recovery ability, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, it can make all the The spun yarn has the required high count and the appropriate high strength. The yarn is not easy to break during the weaving process. The yarn can be woven or woven into a fabric with a very low failure rate, so as to finally obtain an industrial grade High-count pure hemp fiber fabrics with yield and quality. In addition, through the production method of the pure hemp fiber fabric according to this embodiment, the alkali-soluble fibers can be dissolved and removed from the fabric, so as to finally obtain an industrial-grade high-count pure hemp fiber fabric with industrial-grade output and quality.
根据本申请的一个实施方式,如上所述纯麻纤维织物的生产方法还可以包括:对所获得的纯麻纤维织物进行染色。通过根据该实施方式的纯麻纤维织物的生产方法,可以以工业级产量和质量生产纱线支数高达70公支单股的纯麻纤维织物,还能够有利于溶解后进行的染色工艺,能够提高织物的染色性能;并且所获得的纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,且染色性能突出。According to an embodiment of the present application, the method for producing the pure hemp fiber fabric as described above may further include: dyeing the obtained pure hemp fiber fabric. Through the production method of pure hemp fiber fabric according to this embodiment, it is possible to produce pure hemp fiber fabric with a yarn count of up to 70 metric single strands with industrial-grade output and quality, and it can also facilitate the dyeing process after dissolution. Improve the dyeing performance of the fabric; and the obtained pure hemp fiber fabric is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing performance.
根据本申请的一个实施方式,在如上所述纯麻纤维织物的生产方法中,纺纱系统可以是环锭纺纱系统。通过根据该实施方式的纯麻纤维织物的生产方法,能够将湿法纺纱技术有效应用于长麻纤维的纺纱过程,充分利用长麻纤维优秀的物理性能,进而使得纯麻纤维织物具有所需的柔软质地。According to an embodiment of the present application, in the method for producing a pure hemp fiber fabric as described above, the spinning system may be a ring spinning system. Through the production method of the pure hemp fiber fabric according to this embodiment, the wet spinning technology can be effectively applied to the spinning process of the long hemp fiber, and the excellent physical properties of the long hemp fiber can be fully utilized, so that the pure hemp fiber fabric has all the advantages. The soft texture you need.
根据本申请的另一方面,还提供了一种纯麻纤维织物,该纯麻纤维织物可由如上所述纯麻纤维织物的生产方法制成。根据本申请的纯麻纤维织物质地柔软且轻质,具有优良的 透气性和吸湿性,并且染色性能突出。According to another aspect of the present application, there is also provided a pure hemp fiber fabric, which can be made by the production method of the pure hemp fiber fabric as described above. The pure hemp fiber fabric according to the present application is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
根据本申请的一个实施方式,纯麻纤维织物中纱线的支数可以是70公支单股以上。根据该实施方式的纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,并且染色性能突出。According to an embodiment of the present application, the yarn count in the pure hemp fiber fabric may be more than 70 metric single strands. The pure hemp fiber fabric according to this embodiment is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
根据本申请的一个实施方式,在如上所述纯麻纤维织物中,长麻纤维是亚麻纤维或者大麻纤维。根据该实施方式的纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,并且染色性能突出。According to an embodiment of the present application, in the pure hemp fiber fabric as described above, the long hemp fiber is flax fiber or hemp fiber. The pure hemp fiber fabric according to this embodiment is soft and lightweight, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
附图说明Description of the drawings
下面将参照附图对本申请的示例性实施方式的特征、优点以及技术意义和工业意义进行详细描述,在附图中,相同的附图标记表示相同或相似的组成部分或者步骤,并且在附图中:The features, advantages, technical and industrial significance of the exemplary embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the accompanying drawings, the same reference numerals represent the same or similar components or steps, and in the accompanying drawings middle:
图1示出根据本申请实施方式的纯麻纤维织物的生产方法的流程图;Figure 1 shows a flow chart of a method for producing a pure hemp fiber fabric according to an embodiment of the present application;
图2A示出根据本申请实施方式的纯麻纤维织物的生产方法中溶解碱可溶性纤维之前的织物纱线横截面图;2A shows a cross-sectional view of fabric yarn before dissolving alkali-soluble fiber in the method for producing pure hemp fiber fabric according to an embodiment of the present application;
图2B示出根据本申请实施方式的纯麻纤维织物的生产方法中溶解碱可溶性纤维之后的织物纱线横截面图;2B shows a cross-sectional view of a fabric yarn after dissolving alkali-soluble fibers in the method for producing a pure hemp fiber fabric according to an embodiment of the present application;
图3示出根据本申请实施方式的纯麻纤维织物的生产方法的流程图;Fig. 3 shows a flow chart of a method for producing a pure hemp fiber fabric according to an embodiment of the present application;
图4示出根据本申请实施方式的纯麻纤维织物的生产方法的流程图;以及Fig. 4 shows a flow chart of a method for producing a pure hemp fiber fabric according to an embodiment of the present application; and
图5示出了根据本申请的优选实施方式的纯麻纤维织物的生产方法。Fig. 5 shows a production method of a pure hemp fiber fabric according to a preferred embodiment of the present application.
具体实施方式Detailed ways
以下,结合说明书附图,对本申请提供的纯麻纤维织物的生产方法以及通过该生产方法生产的纯麻纤维织物进行说明。Hereinafter, with reference to the drawings of the specification, the production method of the pure hemp fiber fabric provided in the present application and the pure hemp fiber fabric produced by the production method will be described.
图1示出了根据本申请的一个实施方式的纯麻纤维织物的生产方法。如图1所示,纯麻纤维织物的生产方法10包括以下步骤:S100,准备长麻纤维;S200,准备碱可溶性纤维;S300,将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线;S400,将纱线机织或者针织成织物;S500,用碱溶液溶解织物中的碱可溶性纤维以将碱可溶性纤维从织物去除,从而获得纯麻纤维织物。Fig. 1 shows a production method of a pure hemp fiber fabric according to an embodiment of the present application. As shown in Figure 1, the production method 10 of pure hemp fiber fabric includes the following steps: S100, preparing long hemp fiber; S200, preparing alkali soluble fiber; S300, spinning the long hemp fiber mixed with alkali soluble fiber by wet spinning Yarn; S400, weave or knit the yarn into a fabric; S500, dissolve the alkali-soluble fiber in the fabric with an alkali solution to remove the alkali-soluble fiber from the fabric, thereby obtaining a pure hemp fiber fabric.
通过该纯麻纤维织物的生产方法所获得的纯麻纤维织物具有特殊的纱线结构。在将织物中的碱可溶性纤维溶解之后,在织物的纱线结构中仅存在长麻纤维,并且在长麻纤维之间在碱可溶性纤维溶解前所占据的位置处留下空隙。图2A示出根据本申请实施方式的纯 麻纤维织物的生产方法中溶解碱可溶性纤维之前的织物纱线横截面图,图2B示出根据本申请实施方式的纯麻纤维织物的生产方法中溶解碱可溶性纤维之后的织物纱线横截面图,通过将这两幅图进行对比,可以看到在溶解碱可溶性纤维之后的织物纱线中存在空隙,纺成的纱线中碱可溶性纤维的体积百分比越大,碱可溶性纤维溶解后留下的空隙也就越多。正是这种中空纱线结构使得通过根据本申请的所述纯麻纤维织物的生产方法所获得纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,并且染色性能突出。此外,这种织物除了具备特殊的纱线结构以外,其纱线还能够具有较高支数,使得织物质地更加柔软。The pure hemp fiber fabric obtained by the production method of the pure hemp fiber fabric has a special yarn structure. After the alkali-soluble fibers in the fabric are dissolved, only the long hemp fibers are present in the yarn structure of the fabric, and gaps are left between the long hemp fibers at the positions occupied by the alkali-soluble fibers before the alkali-soluble fibers are dissolved. 2A shows a cross-sectional view of the fabric yarn before dissolving alkali-soluble fibers in the production method of the pure hemp fiber fabric according to the embodiment of the application, and FIG. 2B shows the dissolution in the production method of the pure hemp fiber fabric according to the embodiment of the application Cross-sectional view of the fabric yarn after alkali-soluble fiber. By comparing the two images, it can be seen that there are voids in the fabric yarn after dissolving alkali-soluble fiber. The volume percentage of alkali-soluble fiber in the spun yarn The larger the size, the more voids left after the alkali-soluble fiber is dissolved. It is this hollow yarn structure that makes the pure hemp fiber fabric obtained by the production method of the pure hemp fiber fabric according to the present application soft and light, with excellent air permeability and moisture absorption, and outstanding dyeing performance. In addition, this kind of fabric has a special yarn structure, its yarns can also have a higher count, making the fabric texture softer.
在根据本申请的纯麻纤维织物的生产方法中,长麻纤维指的是基于对打成麻进行梳理后获得的梳成长麻而制成的长度较长的麻纤维,与之相对的是短麻纤维,短麻纤维是基于在栉梳过程中产生的落麻,即短麻,而制成的。In the production method of pure hemp fiber fabric according to the present application, long hemp fiber refers to a long hemp fiber made from carded long hemp obtained after combing into hemp, as opposed to short hemp fiber. Hemp fiber, short hemp fiber is made based on the noil produced in the combing process, namely short hemp.
可以通过现有技术中的合适方式来准备长麻纤维,以供根据本申请的纯麻纤维织物的生产方法的后续步骤中使用。以亚麻为例,例如在本申请的一个实施例中,可以采用栉梳机对经过初加工后的打成麻进行梳理,从中梳理出长的梳成长麻,由此获得的梳成长麻长度较长、较为整齐、强度较高,其作为通过根据本申请的纯麻纤维织物的生产方法来生产纯麻纤维织物的两种基础材料之一,是本申请的纯麻纤维织物的生产方法能够生产出质地柔软且轻质、具有优良的透气性和吸湿性的纯麻纤维织物的重要保障。The long hemp fiber can be prepared in a suitable manner in the prior art for use in the subsequent steps of the production method of the pure hemp fiber fabric according to the present application. Take flax as an example. For example, in an embodiment of this application, a comb comber can be used to comb the pre-processed flax, and the long combed flax can be combed out, and the obtained combed flax has a longer length. It is long, relatively neat, and high in strength. As one of the two basic materials for producing pure hemp fiber fabric by the production method of pure hemp fiber fabric according to the present application, it can be produced by the production method of pure hemp fiber fabric of the present application. It is an important guarantee for a pure hemp fiber fabric with soft texture and light weight, excellent air permeability and moisture absorption.
作为本申请的纯麻纤维织物的生产方法的另一基础材料,碱可溶性纤维指的是碱水易溶性纤维,即具有充分碱水溶解性的纤维,其可以在特定条件下在碱溶液中充分溶解。在本申请的一个实施例中,碱可溶性纤维可以是一种基于碱水易溶解改性聚酯共聚物制成的纤维,该聚酯共聚物的特性粘度为0.40~0.65dl/g,其中锑化合物的含量相对于聚酣,以锑原子计为≤100ppm。As another basic material for the production method of the pure hemp fiber fabric of the present application, alkali-soluble fiber refers to a fiber that is easily soluble in alkali water, that is, a fiber with sufficient alkali water solubility, which can be fully dissolved in an alkali solution under specific conditions. Dissolve. In an embodiment of the present application, the alkali-soluble fiber may be a fiber made from a modified polyester copolymer that is easily soluble in alkaline water. The intrinsic viscosity of the polyester copolymer is 0.40~0.65dl/g, wherein The content of the compound is less than or equal to 100 ppm in terms of antimony atoms relative to the polyhydric.
同样地,可以通过现有技术中的合适方式准备碱可溶性纤维,供根据本申请的纯麻纤维织物的生产方法的后续步骤中使用。在本申请的一个实施例中,可以在通过酣化、聚合反应制备碱水易溶解改性聚酯共聚物后,例如通过纺丝机制成碱可溶性纤维。Similarly, the alkali-soluble fiber can be prepared by an appropriate method in the prior art for use in the subsequent steps of the production method of the pure hemp fiber fabric according to the present application. In an embodiment of the present application, the alkali-soluble modified polyester copolymer can be prepared by the oxidization and polymerization reaction, for example, the alkali-soluble fiber can be made by a spinning machine.
准备的碱可溶性纤维除了应具备充分的碱水溶解性之外,还应具有特定的物理特性,从而能够与长麻纤维充分结合。在根据本申请的一个实施方式中,所准备的碱可溶性纤维长度和直径与准备的长麻纤维的长度和直径分别相匹配,这样碱可溶性纤维与长麻纤维可以均匀混合,充分结合,使得混合有碱可溶性纤维的长麻纤维能够通过湿法纺纱纺成纱线。The prepared alkali-soluble fiber should not only have sufficient alkali water solubility, but also have specific physical properties so that it can be fully combined with the long hemp fiber. In an embodiment according to the present application, the length and diameter of the prepared alkali-soluble fiber are matched with the length and diameter of the prepared long hemp fiber, respectively, so that the alkali-soluble fiber and the long hemp fiber can be uniformly mixed and fully combined to make the mixing The long hemp fiber with alkali-soluble fiber can be spun into yarn by wet spinning.
在根据本申请的一个优选实施方式中,所准备的碱可溶性纤维的直径不低于2旦尼尔。在根据本申请的另一优选实施方式中,所准备的碱可溶性纤维的长度不低于88mm。In a preferred embodiment according to the present application, the diameter of the prepared alkali-soluble fiber is not less than 2 denier. In another preferred embodiment according to the present application, the length of the prepared alkali-soluble fiber is not less than 88 mm.
在根据本申请的纯麻纤维织物的生产方法准备长麻纤维和碱可溶性纤维之后,就可以将准备的长麻纤维和碱可溶性纤维进行混合,并将混合的长麻纤维和碱可溶性纤维通过湿 法纺纱纺成纱线。在本申请中,为了能够充分利用长麻纤维的优良特性,对混合的纤维所采用的纺纱方法是适合于长麻纤维的湿法纺纱方法,而并非干法纺纱方法。After the long hemp fiber and alkali soluble fiber are prepared according to the production method of pure hemp fiber fabric of the present application, the prepared long hemp fiber and alkali soluble fiber can be mixed, and the mixed long hemp fiber and alkali soluble fiber can be passed through wet French spinning spun into yarn. In this application, in order to make full use of the excellent characteristics of the long hemp fiber, the spinning method adopted for the mixed fiber is a wet spinning method suitable for the long hemp fiber, not a dry spinning method.
根据本申请的一个实施方式,可以将准备的长麻纤维和碱可溶性纤维分别在针梳并条机上进行预并以获得纤维条,将预并的长麻纤维和碱可溶性纤维条以特定比例在并条机上进行并合,从而对这两种纤维进行混合,还可以进行多次并和以使长麻纤维和碱可溶性纤维充分混合。然后,可以将混有碱可溶性纤维的长麻纤维在湿法纺纱机上进行粗纱、细纱纺纱以获得包含长麻纤维和碱可溶性纤维的混纺纱线。根据本申请的另一实施方式,还可以将长麻纤维和碱可溶性纤维的混纺纱线进行络筒、整经、浆纱,供后续步骤使用。According to an embodiment of the present application, the prepared long hemp fiber and alkali-soluble fiber can be pre-combined on a card draw frame to obtain fiber slivers, and the pre-combined long hemp fiber and alkali-soluble fiber sliver can be combined in a specific ratio. The two kinds of fibers can be combined by merging on the draw frame, and multiple merging can be performed to make the long hemp fiber and the alkali-soluble fiber fully mixed. Then, the long hemp fiber mixed with the alkali-soluble fiber can be spun on a wet spinning machine for roving and fine yarn spinning to obtain a blended yarn containing the long hemp fiber and the alkali-soluble fiber. According to another embodiment of the present application, the blended yarn of long hemp fiber and alkali-soluble fiber can also be subjected to winding, warping, and sizing for subsequent steps.
根据本申请的一个实施方式,在将长麻纤维和碱可溶性纤维进行混合之前,须用水将长麻纤维润湿,以充分利用长麻纤维的优良特性。According to an embodiment of the present application, before mixing the long hemp fiber and the alkali-soluble fiber, the long hemp fiber must be wetted with water to make full use of the excellent characteristics of the long hemp fiber.
根据本申请的一个实施方式,还可以在将混有碱可溶性纤维的长麻纤维送入湿法纺纱机之前,用水将长麻纤维润湿,以充分利用长麻纤维的优良特性。According to an embodiment of the present application, the long hemp fiber mixed with alkali-soluble fibers can also be wetted with water before being fed into the wet spinning machine, so as to make full use of the excellent characteristics of the long hemp fiber.
根据本申请的一个实施方式,在将混有碱可溶性纤维的长麻纤维在湿法纺纱机上进行纺纱时,所采用的纺纱系统可以是环锭纺纱系统。According to an embodiment of the present application, when the long hemp fiber mixed with alkali-soluble fibers is spun on a wet spinning machine, the spinning system used may be a ring spinning system.
在经过以上步骤获得混有碱可溶性纤维的长麻纤维的纱线后,可以将所获得的纱线以合适的方式织造成织物。在根据本申请的实施方式的纯麻纤维织物的生产方法中,所采用的织造方式为机织或者针织。After obtaining the yarn of long hemp fiber mixed with alkali-soluble fiber through the above steps, the obtained yarn can be woven into a fabric in a suitable manner. In the production method of the pure hemp fiber fabric according to the embodiment of the present application, the weaving method used is weaving or knitting.
无论采用何种织造方法,在将纱线织造成织物时,纱线都应具备一定的强度,并且对于给定的长麻纤维和碱可溶性纤维,可以通过在纺纱过程中增加纱线捻度来使纺成的纱线具备进行织造所需的强度。而另一方面,在进行纺纱时需要增加纺成纱线的支数,从而最终获得的织物具有较高支数,使得织物的质地更加柔软。No matter what kind of weaving method is used, when the yarn is woven into a fabric, the yarn should have a certain strength, and for a given long hemp fiber and alkali-soluble fiber, the yarn twist can be increased during the spinning process. The spun yarn has the strength required for weaving. On the other hand, it is necessary to increase the count of spun yarns during spinning, so that the final fabric obtained has a higher count, which makes the texture of the fabric softer.
根据本申请的一个实施方式,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,可随着纺成的纱线的支数增加,增加纱线的捻度。这样,可以使得纺成的纱线在具备所需高支数的同时具有适当的足够强度,纱线不易在织造过程中断裂,能够以极少故障停机时间将纱线机织或者针织成织物,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, the twist of the yarn can be increased as the count of the spun yarn increases. In this way, the spun yarn can be made to have the required high count and adequate strength at the same time, the yarn is not easy to break during the weaving process, and the yarn can be woven or knitted into a fabric with minimal downtime. So as to finally obtain industrial-grade output and quality high-count pure hemp fiber fabric.
如上文所述,根据本申请所公开的技术方案,碱可溶性纤维溶解之后在织物的纱线中留下空隙,在纺成的纱线中,碱可溶性纤维的体积百分比越大,即长麻纤维的体积百分比越小,碱可溶性纤维溶解后留下的空隙也就越多,对于给定纱线支数,最终获得的织物越柔软,也越轻质。As mentioned above, according to the technical solution disclosed in this application, after the alkali-soluble fiber is dissolved, voids are left in the yarn of the fabric. In the spun yarn, the larger the volume percentage of the alkali-soluble fiber, that is, the long hemp fiber The smaller the volume percentage, the more voids left after the alkali-soluble fiber is dissolved. For a given yarn count, the final fabric obtained is softer and lighter.
根据本申请的一个实施方式,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,可以随着纺成的纱线中长麻纤维的体积百分比降低,增加纱线的捻度。这样,可 以使得溶解碱可溶性纤维之后的纯麻纤维织物在质地柔软且轻质、具备高透气性和吸湿性的同时仍能具有适当的足够强度,因而不易于断裂,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to an embodiment of the present application, when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, the volume percentage of the long hemp fiber in the spun yarn can be reduced, and the yarn can be increased. The twist. In this way, the pure hemp fiber fabric after dissolving the alkali-soluble fiber can be soft and light, with high air permeability and hygroscopicity, while still having adequate and sufficient strength, so it is not easy to break, so as to finally obtain industrial-grade output and High-quality pure hemp fiber fabric.
然而,纺成的纱线中长麻纤维的比例过低,最终获得的纯麻纤维织物本身可能无法具备适当的强度,不能确保所生产的纯麻纤维织物的质量。本申请的发明人就纺成的纱线中长麻纤维和碱可溶性纤维的不同比例对纱线的支数和捻度进行了大量试验,旨在确定根据本申请的纯麻纤维织物的生产方法中长麻纤维和碱可溶性纤维在纺成的纱线中的适当比例,从而能够使所获得的纯麻纤维织物在质地柔软且轻质、具备高透气性和吸湿性的同时仍能具有适当的强度。However, the proportion of long hemp fiber in the spun yarn is too low, and the final pure hemp fiber fabric itself may not have proper strength, and the quality of the pure hemp fiber fabric produced cannot be ensured. The inventor of the present application conducted a large number of experiments on the yarn count and twist on the different ratios of the long hemp fiber and the alkali-soluble fiber in the spun yarn, in order to determine the production method of the pure hemp fiber fabric according to the present application. The proper proportion of long hemp fiber and alkali-soluble fiber in the spun yarn can make the obtained pure hemp fiber fabric soft and light, with high air permeability and moisture absorption, while still having proper strength .
表1示出了用于编织的纺成纱线的试验结果,表2示出了用于针织的纺成纱线的试验结果。Table 1 shows the test results of the spun yarn used for knitting, and Table 2 shows the test results of the spun yarn used for knitting.
表1Table 1
Figure PCTCN2020093949-appb-000001
Figure PCTCN2020093949-appb-000001
表2Table 2
Figure PCTCN2020093949-appb-000002
Figure PCTCN2020093949-appb-000002
在表1和表2中,支数的标准为公制标准(NM),捻度的单位为每米捻回数(TPM),“可溶纤维”用于表示碱可溶性纤维,“初始支数”指的是纺成的纱线所具有的支数,而“最终支数”则指的是在碱可溶性纤维溶解后织物的纱线所具有的支数。In Table 1 and Table 2, the standard of count is the metric standard (NM), the unit of twist is the number of twists per meter (TPM), "soluble fiber" is used to indicate alkali-soluble fiber, and "initial count" refers to It is the count of the spun yarn, and the "final count" refers to the count of the yarn of the fabric after the alkali-soluble fiber is dissolved.
根据本申请的一个实施方式,在纺成的纱线中,长麻纤维的体积百分比可占60%以上,碱可溶性纤维的体积百分比可占40%以下。特别地,根据本申请的优选实施方式,在纺成的纱线中,长麻纤维可占60%,碱可溶性纤维可占40%。这样,能够最终获得工业级产量 和质量的高支数纯麻纤维织物,并且所获得的纯麻纤维织物质地柔软且轻质的同时还具有合适的足够强度,还具有优良的透气性和吸湿性。According to an embodiment of the present application, in the spun yarn, the volume percentage of the long hemp fiber can account for more than 60%, and the volume percentage of the alkali-soluble fiber can account for less than 40%. In particular, according to a preferred embodiment of the present application, in the spun yarn, the long hemp fiber can account for 60%, and the alkali-soluble fiber can account for 40%. In this way, a high-count pure hemp fiber fabric with industrial-grade output and quality can be finally obtained, and the pure hemp fiber fabric obtained is soft and light, but also has suitable and sufficient strength, and also has excellent air permeability and moisture absorption. .
根据本申请的其他实施方式,在纺成的纱线中,长麻纤维可占85%-90%,碱可溶性纤维可占10%-15%。这样,能够最终获得工业级产量和质量的高支数纯麻纤维织物,并且所获得的纯麻纤维织物质地柔软且轻质的同时还具有合适的强度,还具有优良的透气性和吸湿性。According to other embodiments of the present application, in the spun yarn, the long hemp fiber may account for 85%-90%, and the alkali-soluble fiber may account for 10%-15%. In this way, a high-count pure hemp fiber fabric with industrial-grade output and quality can be finally obtained, and the obtained pure hemp fiber fabric is soft and light, but also has suitable strength, and has excellent air permeability and moisture absorption.
在通过对纺成的纱线进行机织或者针织而获得织造的织物之后,可以用碱溶液溶解织物中的碱可溶性纤维,以将碱可溶性纤维从织物去除,从而获得纯麻纤维织物。通过碱溶液对碱可溶性纤维进行溶解,溶解后的碱溶液对环境较为友好,能够最大限度地降低生产对环境可能造成的污染。此外,如果在溶解之后,还对织物进行染色处理,那么碱溶液溶解作用还能提高织物的染色性能。After the woven fabric is obtained by weaving or knitting the spun yarn, the alkali-soluble fiber in the fabric can be dissolved with an alkali solution to remove the alkali-soluble fiber from the fabric, thereby obtaining a pure hemp fiber fabric. The alkali-soluble fiber is dissolved by the alkali solution, and the dissolved alkali solution is more environmentally friendly, and can minimize the pollution that may be caused by the production to the environment. In addition, if the fabric is dyed after dissolution, the dissolution of the alkali solution can also improve the dyeing performance of the fabric.
根据本申请的一个优选实施方式,可通过将机织或针织成的织物置于Baumé度为36的NaOH溶液中24小时,以对织物中的碱可溶性纤维进行溶解。如此能够将碱可溶纤维从织物中最大程度地溶解并去除,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to a preferred embodiment of the present application, the woven or knitted fabric can be placed in a NaOH solution with a Baumé degree of 36 for 24 hours to dissolve the alkali-soluble fibers in the fabric. In this way, the alkali-soluble fiber can be dissolved and removed to the greatest extent from the fabric, so as to finally obtain an industrial-grade output and quality high-count pure hemp fiber fabric.
根据本申请的一个更加优选的实施方式,可将机织或针织成的织物用浓度为30g/L-35g/L的NaOH溶液和浓度为5g/L-10g/L的精炼剂在100-102℃下煮炼60-80分钟,以将织物中的碱可溶性纤维溶解。通过根据该实施方式的纯麻纤维织物的生产方法,能够更为高效地将碱可溶性纤维从织物中完全溶解并去除,从而最终获得工业级产量和质量的高支数纯麻纤维织物。According to a more preferred embodiment of the present application, the woven or knitted fabric can be woven or knitted with a NaOH solution with a concentration of 30g/L-35g/L and a refining agent with a concentration of 5g/L-10g/L in a range of 100-102 Scouring at ℃ for 60-80 minutes to dissolve the alkali-soluble fibers in the fabric. Through the production method of the pure hemp fiber fabric according to this embodiment, the alkali-soluble fibers can be completely dissolved and removed from the fabric more efficiently, so as to finally obtain an industrial-grade high-count pure hemp fiber fabric with industrial-grade output and quality.
根据本申请的一个实施方式,在将纱线织造为成织物之后,还可以对织物进行除浆、烧毛,然后用碱溶液溶解织物中的碱可溶性纤维以将碱可溶性纤维从织物去除,再进行水洗。According to one embodiment of the present application, after weaving the yarn into a fabric, the fabric can be desized and singed, and then the alkali-soluble fibers in the fabric can be dissolved with an alkali solution to remove the alkali-soluble fibers from the fabric, and then Wash with water.
图3示出了根据上述实施方式的纯麻纤维织物的生产方法,其包括以下步骤:S100,准备长麻纤维;S200,准备碱可溶性纤维;S300,将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线;S400,将纱线机织或者针织成织物;S500,对机织或者针织成的织物进行除浆;S600,对机织或者针织成的织物进行烧毛;S700,用碱溶液溶解织物中的碱可溶性纤维以将碱可溶性纤维从织物去除;S800,对去除碱可溶性纤维后的织物进行水洗,从而获得纯麻纤维织物。Figure 3 shows the production method of pure hemp fiber fabric according to the above embodiment, which includes the following steps: S100, preparing long hemp fiber; S200, preparing alkali soluble fiber; S300, passing the long hemp fiber mixed with alkali soluble fiber Wet spinning spinning into yarn; S400, weaving or knitting the yarn into a fabric; S500, desizing the woven or knitted fabric; S600, singeing the woven or knitted fabric; S700 , Use an alkali solution to dissolve the alkali soluble fibers in the fabric to remove the alkali soluble fibers from the fabric; S800, wash the fabric after removing the alkali soluble fibers to obtain a pure hemp fiber fabric.
根据本申请的一个实施方式,还可以对所获得的纯麻纤维织物进行染色。如上文所述,碱溶液溶解作用还能提高织物的染色性能,并且所获得的纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,且染色性能突出。According to an embodiment of the present application, the obtained pure hemp fiber fabric can also be dyed. As mentioned above, the dissolution of the alkali solution can also improve the dyeing performance of the fabric, and the obtained pure hemp fiber fabric is soft and light, has excellent air permeability and moisture absorption, and has outstanding dyeing performance.
图4示出了根据上述实施方式的纯麻纤维织物的生产方法,其包括:S100,准备长麻 纤维;S200,准备碱可溶性纤维;S300,将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线;S400,将纱线机织或者针织成织物;S500,用碱溶液溶解所述机织或者针织成的织物中的碱可溶性纤维以将碱可溶性纤维从机织或者针织成的织物去除,从而获得纯麻纤维织物;S600,对纯麻纤维织物进行染色;S700,对纯麻纤维织物进行整理。Fig. 4 shows the production method of pure hemp fiber fabric according to the above embodiment, which includes: S100, preparing long hemp fiber; S200, preparing alkali soluble fiber; S300, passing the long hemp fiber mixed with alkali soluble fiber through a wet method Spinning yarn into yarn; S400, weaving or knitting the yarn into a fabric; S500, dissolving the alkali-soluble fiber in the woven or knitted fabric with an alkali solution to woven or knitted the alkali-soluble fiber into a fabric The fabric is removed to obtain pure hemp fiber fabric; S600, the pure hemp fiber fabric is dyed; S700, the pure hemp fiber fabric is finished.
图5示出了根据本申请的优选实施方式的纯麻纤维织物的生产方法,其包括以下步骤:S100,准备长麻纤维;S200,准备碱可溶性纤维;S300,将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线;S400,将纱线机织或者针织成织物;S500,对机织或者针织成的织物进行除浆;S600,对机织或者针织成的织物进行烧毛;S700,将经过烧毛后的织物用浓度为30g/L-35g/L的NaOH溶液和浓度为5g/L-10g/L的精炼剂在100-102℃下煮炼60-80分钟,以将碱可溶性纤维从织物去除,从而获得纯麻纤维织物;S800,使用浓度为2.5g/L-3g/L的有效氯对去除碱可溶性纤维后的纯麻纤维织物进行轻氯漂;S900,使用浓度为3g/L-3.5g/L的双氧水(H 2O 2)对经轻氯漂后的织物进行氧漂;S1000,使用浓度为140g/L-150g/L的NaOH溶液对经氧漂后的织物进行丝光处理;S1100,对经丝光处理后的纯麻纤维织物进行染色。 Figure 5 shows a method for producing pure hemp fiber fabric according to a preferred embodiment of the present application, which includes the following steps: S100, preparing long hemp fibers; S200, preparing alkali soluble fibers; S300, mixing long hemp fibers with alkali soluble fibers; Hemp fiber is spun into yarn by wet spinning; S400, the yarn is woven or knitted into a fabric; S500, the woven or knitted fabric is desizing; S600, the woven or knitted fabric is burned Wool; S700, the singeed fabric is simmered with a NaOH solution with a concentration of 30g/L-35g/L and a scouring agent with a concentration of 5g/L-10g/L at 100-102°C for 60-80 minutes, To remove the alkali-soluble fiber from the fabric to obtain a pure hemp fiber fabric; S800, use available chlorine with a concentration of 2.5g/L-3g/L to perform light chlorine bleaching on the pure hemp fiber fabric after removing the alkali-soluble fiber; S900, Use hydrogen peroxide (H 2 O 2 ) with a concentration of 3g/L-3.5g/L to perform oxygen bleaching on the fabric after light chlorine bleaching; S1000, use a NaOH solution with a concentration of 140g/L-150g/L to perform oxygen bleaching on the fabric After mercerizing the fabric; S1100, dyeing the pure hemp fiber fabric after mercerizing.
通过根据本申请的纯麻纤维织物的生产方法,可以以工业级产量和质量生产纱线支数高达70公支单股的纯麻纤维织物,能够最大限度地降低生产对环境可能造成的污染,还能够有利于溶解后进行的染色工艺,能够提高织物的染色性能。Through the production method of pure hemp fiber fabric according to the present application, pure hemp fiber fabric with a yarn count of up to 70 metric single-strands can be produced with industrial-grade output and quality, which can minimize the pollution that may be caused by production to the environment. It can also facilitate the dyeing process after dissolution, and can improve the dyeing performance of the fabric.
如上所述,通过本申请的纯麻纤维织物的生产方法所生产的纯麻纤维织物质地柔软且轻质,具有优良的透气性和吸湿性,并且染色性能突出。As mentioned above, the pure hemp fiber fabric produced by the production method of the pure hemp fiber fabric of the present application is soft and light, has excellent air permeability and moisture absorption, and has outstanding dyeing properties.
根据本申请的一个实施方式,通过本申请的纯麻纤维织物的生产方法所生产的纯麻纤维织物中纱线的支数可以达到70公支单股及以上。这种纯麻纤维织物具有如此高的支数,质地极为柔软。According to an embodiment of the present application, the yarn count of the pure hemp fiber fabric produced by the pure hemp fiber fabric production method of the present application can reach 70 metric single strands and above. This pure hemp fiber fabric has such a high count and extremely soft texture.
根据本申请的一个实施方式,通过本申请的纯麻纤维织物的生产方法所生产的纯麻纤维织物中的长麻纤维是亚麻纤维或者大麻纤维。当然,纯麻纤维织物中的长麻纤维还可以是其他麻纤维。这种纯麻纤维织物具有优良的透气性和吸湿性。According to an embodiment of the present application, the long hemp fiber in the pure hemp fiber fabric produced by the pure hemp fiber fabric production method of the present application is flax fiber or hemp fiber. Of course, the long hemp fiber in the pure hemp fiber fabric can also be other hemp fibers. This pure hemp fiber fabric has excellent air permeability and moisture absorption.
在描述所公开的实施方式的上下文中(尤其是在所附权利要求的上下文中)使用的术语“一”、“一种”和“该”、“所述”以及类似指代应解释为涵盖单数和复数,除非本文另有说明或与上下文明显矛盾。除非另有说明,否则术语“包含”、“具有”、“包括”和“含有”应解释为开放式术语,即,意思是“包括但不限于”。除非在本文另外指出,否则本文中数值范围的列举仅旨在用作分别指代落入该范围内的每个单独值的简化方法,并且每个单独值都被包含在说明书中,就好像其在本文中被单独叙述一样。除非本文另外指出或与上下文明显矛盾,否则本文描述的所有方法可以以任何合适的顺序执行。除非另外要求,否则本文提供的任 何和所有示例或示例性语言(例如,“诸如”)的使用仅旨在更好地阐明本公开的实施方式,并且不对本公开的范围构成限制。说明书中的任何语言都不应被解释为指示任何未要求保护的要素对于实施本公开是必不可少的。The terms "a", "an" and "the", "said" and similar references used in the context of describing the disclosed embodiments (especially in the context of the appended claims) shall be construed as covering Singular and plural, unless otherwise stated herein or clearly contradictory to the context. Unless otherwise stated, the terms "including", "having", "including" and "containing" shall be interpreted as open-ended terms, that is, meaning "including but not limited to". Unless otherwise indicated herein, the enumeration of numerical ranges herein is only intended to be used as a simplified method to refer to each individual value falling within the range separately, and each individual value is included in the specification as if it were It is described separately in this article. Unless otherwise indicated herein or clearly contradictory to the context, all methods described herein can be performed in any suitable order. Unless otherwise required, the use of any and all examples or exemplary language (e.g., "such as") provided herein is only intended to better clarify the embodiments of the present disclosure, and does not limit the scope of the present disclosure. Any language in the specification should not be construed as indicating that any unclaimed element is indispensable for implementing the present disclosure.
应理解,本申请所描述的实施方式应当仅考虑为描述性意义,而不是出于限制的目的。各个实施方式内的特征或方面的描述通常应被认为可用于其他实施方式中的其他类似特征或方面。尽管已经参照附图描述了一个或更多个实施方式,但是本领域普通技术人员将理解,可以在形式和细节上作出各种改变,而不背离如由所附权利要求所限定的本公开的精神和范围。It should be understood that the implementations described in this application should only be considered in a descriptive sense, rather than for the purpose of limitation. Descriptions of features or aspects within each embodiment should generally be considered as available for other similar features or aspects in other embodiments. Although one or more embodiments have been described with reference to the accompanying drawings, those of ordinary skill in the art will understand that various changes can be made in form and details without departing from the present disclosure as defined by the appended claims Spirit and scope.

Claims (17)

  1. 一种纯麻纤维织物的生产方法,其特征在于,包括:A method for producing pure hemp fiber fabric, which is characterized in that it comprises:
    准备长麻纤维;Prepare long hemp fiber;
    准备碱可溶性纤维;Prepare alkali-soluble fiber;
    将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线;Spinning long hemp fiber mixed with alkali-soluble fiber into yarn by wet spinning;
    将所述纱线机织或者针织成织物;以及Weaving or knitting the yarn into a fabric; and
    用碱溶液溶解机织或针织成的织物中的碱可溶性纤维以将碱可溶性纤维从所述机织或针织成的织物去除,从而获得所述纯麻纤维织物。The alkali-soluble fiber in the woven or knitted fabric is dissolved with an alkali solution to remove the alkali-soluble fiber from the woven or knitted fabric, thereby obtaining the pure hemp fiber fabric.
  2. 如权利要求1所述的纯麻纤维织物的生产方法,其中,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,将所述长麻纤维在送入纺纱系统之前用水润湿。The method for producing pure hemp fiber fabric according to claim 1, wherein when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, the long hemp fiber is fed into the spinning yarn. Wet the system with water before.
  3. 如权利要求1或2所述的纯麻纤维织物的生产方法,其中,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,随着纺成的纱线的支数增加,增加纱线的捻度。The method for producing a pure hemp fiber fabric according to claim 1 or 2, wherein when the long hemp fiber mixed with alkali-soluble fibers is spun into yarn by wet spinning, the yarn counts according to the spun yarn. The number increases, increasing the twist of the yarn.
  4. 如权利要求3所述的纯麻纤维织物的生产方法,其中,在将混合有碱可溶性纤维的长麻纤维通过湿法纺纱纺成纱线时,随着纺成的纱线中长麻纤维的比例降低,增加纱线的捻度。The method for producing pure hemp fiber fabric according to claim 3, wherein when the long hemp fiber mixed with alkali-soluble fiber is spun into yarn by wet spinning, the long hemp fiber in the spun yarn is The ratio decreases, increasing the twist of the yarn.
  5. 如权利要求2-4中任一项所述的纯麻纤维织物的生产方法,其中,在纺成的纱线中,长麻纤维的体积百分比为60%以上,碱可溶性纤维的体积百分比为40%以下。The method for producing pure hemp fiber fabric according to any one of claims 2-4, wherein, in the spun yarn, the volume percentage of the long hemp fiber is more than 60%, and the volume percentage of the alkali-soluble fiber is 40%. %the following.
  6. 如权利要求2-4中任一项所述的纯麻纤维织物的生产方法,其中,在纺成的纱线中,长麻纤维的体积百分比为85%-90%,碱可溶性纤维的体积百分比为10%-15%。The method for producing pure hemp fiber fabric according to any one of claims 2-4, wherein, in the spun yarn, the volume percentage of the long hemp fiber is 85%-90%, and the volume percentage of the alkali-soluble fiber It is 10%-15%.
  7. 如权利要求2-4中任一项所述的纯麻纤维织物的生产方法,其中,在纺成的纱线中,长麻纤维的体积百分比为60%,碱可溶性纤维的体积百分比为40%。The method for producing pure hemp fiber fabric according to any one of claims 2-4, wherein, in the spun yarn, the volume percentage of the long hemp fiber is 60%, and the volume percentage of the alkali-soluble fiber is 40%. .
  8. 如权利要求5-7中任一项所述的纯麻纤维织物的生产方法,其中,将所述机织或针织成的织物置于Baumé度为36的NaOH溶液中24小时,以将所述机织或针织成的织物中的碱可溶性纤维溶解。The method for producing a pure hemp fiber fabric according to any one of claims 5-7, wherein the woven or knitted fabric is placed in a NaOH solution with a Baumé degree of 36 for 24 hours to remove the Alkali-soluble fibers in woven or knitted fabrics dissolve.
  9. 如权利要求5-7中任一项所述的纯麻纤维织物的生产方法,其中,将所述机织或针织成的织物用浓度为30-35g/L的NaOH溶液和浓度为5-10g/L的精炼剂在100-102℃下煮炼60-80分钟,以将所述机织或针织成的织物中的碱可溶性纤维溶解。The method for producing a pure hemp fiber fabric according to any one of claims 5-7, wherein the woven or knitted fabric uses a NaOH solution with a concentration of 30-35g/L and a concentration of 5-10g /L of scouring agent is scoured at 100-102°C for 60-80 minutes to dissolve the alkali-soluble fibers in the woven or knitted fabric.
  10. 如权利要求5-9中任一项所述的纯麻纤维织物的生产方法,其中,所述碱可溶性纤维的长度和直径与所述长麻纤维的长度和直径分别相匹配,使得混合有所述碱可溶性纤维的所述长麻纤维能够通过湿法纺纱纺成纱线。The method for producing a pure hemp fiber fabric according to any one of claims 5-9, wherein the length and diameter of the alkali-soluble fiber are matched with the length and diameter of the long hemp fiber, respectively, so that the mixture is The long hemp fiber of the alkali-soluble fiber can be spun into a yarn by wet spinning.
  11. 如权利要求10所述的纯麻纤维织物的生产方法,其中,所述碱可溶性纤维的直径不低于2旦尼尔和/或长度不低于88mm。The method for producing a pure hemp fiber fabric according to claim 10, wherein the diameter of the alkali-soluble fiber is not less than 2 denier and/or the length is not less than 88 mm.
  12. 如权利要求11所述的纯麻纤维织物的生产方法,其中,所述碱可溶性纤维为聚酯纤维。The method for producing pure hemp fiber fabric according to claim 11, wherein the alkali-soluble fiber is polyester fiber.
  13. 如前述权利要求中的任一项所述的纯麻纤维织物的生产方法,还包括:对所获得的纯麻纤维织物进行染色。The method for producing a pure hemp fiber fabric according to any one of the preceding claims, further comprising: dyeing the obtained pure hemp fiber fabric.
  14. 如权利要求2-13中的任一项所述的纯麻纤维织物的生产方法,其中,所述纺纱系统为环锭纺纱系统。The method for producing a pure hemp fiber fabric according to any one of claims 2-13, wherein the spinning system is a ring spinning system.
  15. 一种纯麻纤维织物,其特征在于,所述纯麻纤维织物是通过如权利要求1-14中的任一项所述的纯麻纤维织物的生产方法制成的。A pure hemp fiber fabric, characterized in that the pure hemp fiber fabric is made by the production method of the pure hemp fiber fabric according to any one of claims 1-14.
  16. 如权利要求15所述的纯麻纤维织物,其中,所述纯麻纤维织物中纱线的支数为70公支单股以上。The pure hemp fiber fabric according to claim 15, wherein the yarn count in the pure hemp fiber fabric is more than 70 metric single strands.
  17. 如权利要求15或16所述的纯麻纤维织物,其中,所述长麻纤维为亚麻纤维或者大麻纤维。The pure hemp fiber fabric according to claim 15 or 16, wherein the long hemp fiber is flax fiber or hemp fiber.
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