WO2021193478A1 - Composition for hard coating layer formation, hard coating film, article with hard coating film, image display device, and method for manufacturing hard coating film - Google Patents
Composition for hard coating layer formation, hard coating film, article with hard coating film, image display device, and method for manufacturing hard coating film Download PDFInfo
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- WO2021193478A1 WO2021193478A1 PCT/JP2021/011551 JP2021011551W WO2021193478A1 WO 2021193478 A1 WO2021193478 A1 WO 2021193478A1 JP 2021011551 W JP2021011551 W JP 2021011551W WO 2021193478 A1 WO2021193478 A1 WO 2021193478A1
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- hard coat
- coat layer
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- polyorganosylsesquioxane
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- QYQSFAVUAWPMGL-UHFFFAOYSA-N CC[N+](C)(C(C)(C)C)[O-] Chemical compound CC[N+](C)(C(C)(C)C)[O-] QYQSFAVUAWPMGL-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/24—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen halogen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/46—Block-or graft-polymers containing polysiloxane sequences containing polyether sequences
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
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- C08J2301/00—Characterised by the use of cellulose, modified cellulose or cellulose derivatives
- C08J2301/02—Cellulose; Modified cellulose
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- the present invention relates to a composition for forming a hard coat layer, a hard coat film, an article having a hard coat film, an image display device, and a method for producing the hard coat film.
- the hard coat film having a hard coat layer on the base film is a display device using a cathode ray tube (CRT), a plasma display panel (PDP), an electroluminescence display (ELD), a fluorescent display (VFD), and a field emission display.
- CTR cathode ray tube
- PDP plasma display panel
- ELD electroluminescence display
- VFD fluorescent display
- field emission display By arranging it on the outermost surface of an image display device such as (FED) and a liquid crystal display (LCD), high physical strength can be imparted to the display surface.
- Patent Document 1 describes a hard formed from a curable composition containing a fluorine-containing epoxy-modified silsesquioxane having a siloxane structural unit having a group containing an epoxy group and a siloxane structural unit having a fluorine-substituted alkyl group. A hard coat film having a coat layer is described. Further, Patent Document 2 describes a fluorine-containing polymer having a structural unit derived from a fluorine-containing silsesquioxane monomer containing a polymerizable group.
- An object of the present invention is a composition for forming a hard coat layer, which has a high surface hardness, is excellent in antifouling property and antifouling property durability, and can form a hard coat film having excellent scratch resistance. It is an object of the present invention to provide a hard coat film containing a hard coat layer formed from a composition for forming a hard coat layer, an article and an image display device having the hard coat film, and a method for producing the hard coat film.
- a composition for forming a coat layer The content mass ratio of the structural unit (b) in the polyorganosylsesquioxane (SQ) is 30% by mass or more and 100% by mass with respect to all the structural units in the polyorganosylsesquioxane (SQ).
- a composition for forming a hard coat layer which is less than.
- L 1 represents a single bond or a divalent linking group
- Q 1 represents a group containing a perfluoropolyether group
- L 2 represents a single bond or a divalent linking group
- Q 2 represents a group containing a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group.
- polyorganosylsesquioxane (A) is a polyorganosylsesquioxane (A1) having a polymerizable group.
- the content of the polyorganosilsesquioxane (SQ) is 0.001% by mass to 20% by mass with respect to the polyorganosilsesquioxane (A) or the polyorganosilsesquioxane (A1).
- composition for forming a hard coat layer according to [3] or [4].
- the oleic acid contact angle on the surface of the hard coat layer is 30 ° or more, and the adhesive surface of the cellophane tape is pressure-bonded to the surface of the hard coat layer, allowed to stand for 5 minutes, and then peeled off after the tape peeling test.
- the hard coat film according to [6] wherein the amount of decrease in the oleic acid contact angle is 10 ° or less.
- the coefficient of kinetic friction on the surface of the hard coat layer is 0.30 or less, and the coefficient of kinetic friction after performing a steel wool rubbing test using # 0000 steel wool under the conditions of a load of 1 kg / cm 2 and 10000 reciprocations.
- a method for producing a hard coat film including a base material and a hard coat layer (I) A step of applying the composition for forming a hard coat layer according to any one of [1] to [5] onto the base material to form a hard coat layer coating film, and (II) The step of forming the hard coat layer by curing the hard coat layer coating film, A method for producing a hard coat film including.
- a hard coat layer forming composition capable of forming a hard coat film having high surface hardness, excellent durability of antifouling property and antifouling property, and excellent scratch resistance, described above. It is possible to provide a hard coat film containing a hard coat layer formed from a composition for forming a hard coat layer, an article having the hard coat film and an image display device, and a method for producing the hard coat film.
- composition for forming a hard coat layer of the present invention is a poly containing a structural unit (a) represented by the following general formula (S-1) and a structural unit (b) represented by the following general formula (S-2).
- the content mass ratio of the structural unit (b) in the polyorganosylsesquioxane (SQ) is 30% by mass or more and 100% by mass with respect to all the structural units in the polyorganosylsesquioxane (SQ). Is less than.
- L 1 represents a single bond or a divalent linking group
- Q 1 represents a group containing a perfluoropolyether group
- L 2 represents a single bond or a divalent linking group
- Q 2 represents a group containing a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group.
- SiO 1.5 in the general formula (S-1) and the general formula (S-2) represents a structural portion composed of a siloxane bond (Si—O—Si) in the polyorganosylsesquioxane. .. The same applies to "SiO 1.5 " in the following structural formula.
- Polyorganosilsesquioxane is a network-type polymer or polyhedral cluster having a siloxane structural unit (silsesquioxane unit) derived from a hydrolyzable trifunctional silane compound, and has a random structure, a ladder structure, or a ladder structure due to siloxane bonds. It can form a cage structure or the like.
- the mechanism by which the hard coat layer forming composition of the present invention can produce a hard coat film having high surface hardness, durability of antifouling property and antifouling property, and excellent scratch resistance will be clarified in detail.
- the present inventors speculate as follows. Since the polyorganosylsesquioxane (SQ) used in the present invention has a perfluoropolyether group, it is unevenly distributed on the surface of the hard coat layer formed from the composition for forming the hard coat layer, and the composition for forming the hard coat layer. It is possible to prevent wind unevenness in the drying process and make the film surface uniform. Therefore, it is considered that high antifouling property is exhibited and scratch resistance is excellent because of good slipperiness.
- SQ polyorganosylsesquioxane
- the polyorganosylsesquioxane has an inorganic structure (a structure formed by a siloxane bond) and a structural unit having a reactive group capable of forming a crosslinked structure, and has a reactive group. Since the unit is contained in an amount of 30% by mass or more based on all the constituent units, IPN (Interpentrating) in which the network of the inorganic structure and the network formed by the reactive group are interpenetrated in the hard coat layer formed from the composition for forming the hard coat layer. Polymer networks) forms a structure.
- the polyorganosylsesquioxane (SQ) contains the structural unit (a) represented by the general formula (S-1) and the structural unit (b) represented by the general formula (S-2), and Polyorganosylsesquioxane in which the content mass ratio of the structural unit (b) is 30% by mass or more and less than 100% by mass with respect to all the structural units.
- L 1 represents a single bond or a divalent linking group
- Q 1 represents a group containing a perfluoropolyether group
- L 1 represents a single bond or a divalent linking group.
- the divalent linking groups are -O-, -CO- , -COO-, -OCO-, -S-, -SO 2- , -NR-, and the number of carbon atoms.
- 1 to 20 organic linking groups for example, an alkylene group which may have a substituent, a cycloalkylene group which may have a substituent, an arylene group which may have a substituent, etc.
- Examples thereof include a linking group formed by combining one or more.
- the above R represents a hydrogen atom or a substituent.
- L 1 is composed of an alkylene group having 1 to 10 carbon atoms which may have a substituent, -O-, -CO-, -COO-, -OCO-, -S-, or a combination of two or more thereof. It is preferably a linking group, and is composed of an alkylene group having 1 to 5 carbon atoms, which may have a substituent, -O-, -CO-, -COO-, -OCO-, or a combination of two or more thereof.
- it is a linking group, and an alkylene group having 1 to 5 carbon atoms which may have a substituent or a combination of an alkylene group having 1 to 5 carbon atoms which may have a substituent and —O— It is more preferable that it is a linking group.
- the substituent that the alkylene group may have a fluorine atom is preferable.
- Q 1 represents a group containing a perfluoropolyether group.
- a perfluoropolyether group is a divalent group in which a plurality of fluorocarbon groups are bonded by an ether bond.
- the perfluoropolyether group is preferably a divalent group in which a plurality of perfluoroalkylene groups are bonded by an ether bond.
- the perfluoropolyether group may have a linear structure, a branched structure, or a cyclic structure, and preferably has a linear structure or a branched structure, and more preferably a linear structure.
- the structural unit represented by the general formula (S-1) is preferably the structural unit represented by the following general formula (S-1-1).
- L 1 has the same meaning as that in the general formula (S-1).
- R 1 represents a hydrogen atom or a substituent.
- Rf 1 and Rf 2 independently represent a fluorine atom or a perfluoroalkyl group. If Rf 1 there are a plurality, it may be identical to or different from each other. If Rf 2 there are a plurality, it may be identical to or different from each other.
- u represents an integer of 1 or more. The plurality of u may be the same or different.
- p represents an integer of 2 or more.
- L 1 in the general formula (S-1-1) is the same as L 1 in the above general formula (S-1).
- R 1 represents a hydrogen atom or a substituent, and the substituent is not particularly limited, but for example, a fluorine atom or a perfluoroalkyl group (preferably having 1 to 10 carbon atoms). ), An alkyl group (preferably 1 to 10 carbon atoms), a hydroxyalkyl group (preferably 1 to 10 carbon atoms), and a perfluoroalkyl group (preferably 1 to 10 carbon atoms) substituted with a hydroxyalkyl group (preferably 1 to 10 carbon atoms). Examples thereof include carbon atoms 1 to 10).
- Rf 1 and Rf 2 independently represent a fluorine atom or a perfluoroalkyl group.
- Examples of the perfluoroalkyl group represented by Rf 1 and Rf 2 include a perfluoroalkyl group having 1 to 10 carbon atoms.
- Rf 1 and Rf 2 are preferably fluorine atoms or 3 CF groups.
- u represents an integer of 1 or more, preferably 1 to 10, more preferably 1 to 6, and even more preferably 1 to 3.
- p represents an integer of 2 or more, preferably 2 to 100, more preferably 6 to 80, and even more preferably 10 to 60.
- the p [CRf 1 Rf 2 ] u O may be the same or different.
- the constitutional unit (a) contained in the polyorganosylsesquioxane (SQ) used in the present invention may be only one type, or may be two or more types having different structures.
- the total mass ratio of all the structural units (a) contained in (SQ) is preferably 1 to 28% by mass with respect to all the structural units in polyorganosylsesquioxane (SQ). It is more preferably 2 to 20% by mass, further preferably 3 to 15% by mass, and particularly preferably 5 to 15% by mass. It is preferable that the content mass ratio of the structural unit (a) is 1% by mass or more because the scratch resistance of the obtained hard coat layer is further improved. Further, it is preferable that the content mass ratio of the structural unit (a) is 28% by mass or less because the compatibility of polyorganosylsesquioxane (SQ) with the composition for forming a hard coat layer is improved.
- the raw material compound for example, the compound represented by the general formula (Sd-1) described later
- the weight average amount (Mw) is preferably 300 to 10000, more preferably 1000 to 7000, and even more preferably 1500 to 5000.
- the weight average molecular weight is a value calculated by gel permeation chromatography (GPC) of the raw material compound corresponding to the structural unit (a) in terms of polystyrene.
- the weight average molecular weight is measured with the following equipment and conditions.
- Device name EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation) Measurement temperature: 40 ° C
- Eluent Tetrahydrofuran (containing stabilizer, WAKO first grade)
- Flow rate 0.35 ml / min
- Detector Differential Refractometer (RI) Columns used: TSKgel (registered trademark) SuperHZM-H, TSKgel (registered trademark) SuperHZ4000, TSKgel (registered trademark) SuperHZ200 (manufactured by Tosoh Corporation)
- L 2 represents a single bond or a divalent linking group
- Q 2 represents a group containing a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group.
- L 2 represents a single bond or a divalent linking group.
- the divalent linking group is -O-, -CO-, -COO-, -OCO-, -S-, -SO 2- , -NR-, carbon number.
- examples thereof include 1 to 20 organic linking groups (for example, an alkylene group, a cycloalkylene group, an arylene group, etc.), or a linking group formed by combining two or more of these groups.
- the R represents a hydrogen atom or a substituent (for example, an alkyl group having 1 to 5 carbon atoms). Further, the organic linking group may have a substituent.
- L 2 is preferably an alkylene group having 1 to 10 carbon atoms, -O-, -CO-, -COO-, -OCO-, -S-, or a linking group formed by combining two or more of them. More preferably, it is an alkylene group having 1 to 5 carbon atoms, -O-, -CO-, -COO-, -OCO-, or a linking group formed by combining two or more of these, and an alkylene group having 1 to 5 carbon atoms. It is more preferable that it is a group or a linking group formed by combining an alkylene group having 1 to 5 carbon atoms and —O—.
- Q 2 represents a group containing a reactive group selected from the group consisting of cationically polymerizable group and a radical polymerizable group.
- Q 2 represents a group containing a cationically polymerizable group
- the cationically polymerizable group is not particularly limited, for example, alicyclic ether group, cyclic acetal group, a cyclic lactone group, a cyclic thioether group, a spiro orthoester groups , Vinyloxy group and the like.
- an alicyclic ether group or a vinyloxy group is preferable, an epoxy group, an oxetanyl group or a vinyloxy group is more preferable, an epoxy group or an oxetanyl group is further preferable, and an epoxy group is particularly preferable.
- the epoxy group is particularly preferably an alicyclic epoxy group.
- each group mentioned above may have a substituent.
- the radically polymerizable group is not particularly limited, and examples thereof include a group containing a polymerizable carbon-carbon double bond, and specifically, (meth). ) Acryloyl group, (meth) acryloyloxy group, (meth) acrylamide group, vinyl group, styryl group, allyl group and the like can be mentioned, and (meth) acryloyloxy group is preferable.
- each group mentioned above may have a substituent.
- the reactive group contained in Q 2 is (meth) acryloyloxy group, an epoxy group, or oxetanyl group, more preferably an epoxy group, or a cycloaliphatic epoxy group.
- an alicyclic epoxy group as the reactive group of polyorganosylsesquioxane (SQ)
- the reaction during UV curing can be easily promoted, and the organic-inorganic crosslinked network in polyorganosylsesquioxane (SQ) can be easily promoted. Is preferable because it is easy to form.
- the hard coat layer forming composition contains a polyorganosilsesquioxane (A1) having a polymerizable group described below
- Q 2 is a polymerizable group of polyorganosilsesquioxane having a polymerizable group (A1) It is preferably a reactive group that can be polymerized with.
- the structural unit represented by the general formula (S-2) is a structural unit represented by the following general formula (S-2-e1), a structural unit represented by the following general formula (S-2-e2), or a structural unit represented by the following general formula (S-2-e2). It is preferably a structural unit represented by the following general formula (S-2-e3).
- L 2 has the same meaning as that in the general formula (S-2).
- R 1a represents a hydrogen atom or a substituted or unsubstituted alkyl group.
- R 2a represents a substituted or unsubstituted alkyl group.
- q3 represents an integer of 0 to 2.
- R 1a in the general formula (S-2-e2) represents a hydrogen atom or a substituted or unsubstituted alkyl group.
- R 1a preferably represents a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms.
- Examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an n-hexyl group and the like.
- R 1a is preferably an unsubstituted linear alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group or an ethyl group.
- R 2a in the general formula (S-2-e3) represents a substituted or unsubstituted alkyl group.
- R 2a preferably represents a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms.
- Examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an n-hexyl group and the like.
- R 2a is preferably an unsubstituted linear alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group or an ethyl group.
- q3 represents an integer of 0 to 2, preferably 0 or 1, and more preferably 0.
- the structural unit represented by the general formula (S-2) is a structural unit represented by the following general formula (S-2-r1) or a structural unit represented by the following general formula (S-2-r2). It is also preferable to have.
- L 2 has the same meaning as that in the general formula (S-2).
- R 3a represents a hydrogen atom or a methyl group.
- the constituent unit (b) contained in polyorganosylsesquioxane (SQ) may be only one type, or may be two or more types having different structures.
- Mass ratio of the constituent unit (b) in the polyorganosylsesquioxane (SQ) (when the polyorganosylsesquioxane (SQ) contains two or more constituent units (b), the polyorganosylsesquioxane (SQ) contains 30% by mass or more and less than 100% by mass with respect to all the structural units in polyorganosylsesquioxane (SQ). ..
- the content mass ratio of the structural unit (b) is 30% by mass or more, the crosslinked structure formed by the reaction of the reactive groups in the polyorganosylsesquioxane (SQ) increases, and the resistance of the hard coat layer increases. Increases scratch resistance and surface hardness.
- the content mass ratio of the constituent unit (b) to all the constituent units in the polyorganosylsesquioxane (SQ) is preferably 30 to 99% by mass, more preferably 50 to 95% by mass, 65. It is more preferably to 95% by mass, and most preferably 85 to 95% by mass.
- the polyorganosylsesquioxane (SQ) may have other structural units (also referred to as “constituent unit (c)”) other than the above-mentioned structural unit (a) and the structural unit (b).
- the structural unit (c) when the polyorganosylsesquioxane (SQ) has the structural unit (c) is not particularly limited, and examples thereof include a structural unit represented by the following general formula (S-3). ..
- L 3 represents a single bond or a divalent linking group
- Q 3 represents a group containing a fluorine atom
- L 3 represents a single bond or a divalent linking group.
- L 3 represents a divalent linking group, -O-, -CO-, -COO-, -OCO-, -S-, -SO 2- , -NR-, an organic linking group having 1 to 20 carbon atoms.
- R represents a hydrogen atom or a substituent.
- Q 3 represents a group containing a fluorine atom.
- a group containing a fluorine atom (also referred to as a "fluorine-containing group”) is a group containing at least one fluorine atom, and for example, at least one fluorine atom other than a fluorine atom and a perfluoropolyether group. Examples thereof include organic groups having.
- Examples of the organic group include an alkyl group, a cycloalkyl group, an alkenyl group, a cycloalkenyl group, an alkynyl group, a cycloalkynyl group, an aryl group, and a group formed by combining at least two of these, which are alkyl groups. Is preferable. Further, the alkyl group, cycloalkyl group, alkenyl group, cycloalkenyl group, alkynyl group, cycloalkynyl group and aryl group may further have a substituent in addition to the fluorine atom.
- the fluorine-containing group is preferably a fluoroalkyl group having 1 to 20 carbon atoms, more preferably a fluoroalkyl group having 2 to 15 carbon atoms, and further preferably a fluoroalkyl group having 4 to 10 carbon atoms. It is preferably a fluoroalkyl group having 4 to 8 carbon atoms, and is particularly preferable.
- the number of fluorine atoms contained in one fluorine-containing group is preferably 3 or more, more preferably 5 or more, and further preferably 9 or more.
- the number of fluorine atoms contained in one fluorine-containing group is preferably 17 or less, and more preferably 13 or less.
- the structural unit represented by the general formula (S-3) is preferably a structural unit represented by the following general formula (S-3-f).
- q1 represents an integer of 0 to 12
- q2 represents an integer of 1 to 8
- Rq 1 represents a hydrogen atom or a fluorine atom.
- SiO 1.5 represents a silsesquioxane unit.
- q1 preferably represents an integer of 1 to 7, more preferably an integer of 1 to 5, and even more preferably 1 or 2.
- q2 preferably represents an integer of 2 to 8, more preferably an integer of 4 to 8, and even more preferably an integer of 4 to 6.
- Rq 1 preferably represents a fluorine atom.
- the type of the constituent unit (c) may be only one type, or two or more types having different structures may be used.
- the total mass ratio of all the constituent units (c) contained in the polyorganosilsesquioxane (SQ) is the polyorganosilsesquioxane (SQ). It is preferably 60% by mass or less, more preferably 50% by mass or less, further preferably 15% by mass or less, and most preferably 10% by mass or less with respect to all the constituent units in the medium. preferable.
- SiO 1.5 represents a silsesquioxane unit.
- the weight average molecular weight (Mw) of polyorganosylsesquioxane (SQ) is preferably 300 to 40,000, more preferably 500 to 30,000, and particularly preferably 1,000 to 20,000.
- the polyorganosylsesquioxane (SQ) may be a monodisperse polymer having a uniform composition ratio or molecular weight of each constituent unit contained therein, or may be a polydisperse polymer having a distribution, but has a distribution. Is preferable. Due to the distribution in composition ratio and molecular weight, polyorganosilsesquioxane while maintaining good slipperiness on the surface of a hard coat film having a hard coat layer formed from the composition for forming a hard coat layer of the present invention. The bondability with (A1) can also be improved.
- composition ratio and molecular weight As a method for giving a distribution of composition ratio and molecular weight, it may be formed by mixing a plurality of components having different composition ratios and molecular weights, and a plurality of components having different composition ratios and molecular weights may be formed by polyorganosylsesquioxane (polyorganosylsesquioxane). It may be generated at the time of synthesis of SQ).
- the molecular weight dispersion (Mw / Mn) of polyorganosylsesquioxane (SQ) is, for example, 1.00 to 4.00, preferably 1.10 to 3.70, and more preferably 1.20 to 1.20. It is 3.00, more preferably 1.20 to 2.50.
- Mw represents the weight average molecular weight and Mn represents the number average molecular weight.
- the weight average molecular weight, number average molecular weight, and molecular weight dispersion of polyorganosylsesquioxane (SQ) are values calculated by gel permeation chromatography (GPC) in terms of polystyrene.
- the weight average molecular weight, number average molecular weight, and molecular weight dispersion are measured with the following devices and conditions.
- composition for forming a hard coat layer of the present invention may contain only one type of polyorganosylsesquioxane (SQ), or may contain two or more types having different structures.
- SQL polyorganosylsesquioxane
- the content of polyorganosylsesquioxane (SQ) in the composition for forming a hard coat layer of the present invention is 0.001 to 20% by mass with respect to the total solid content in the composition for forming a hard coat layer. It is preferably 0.005 to 10% by mass, more preferably 0.01 to 1% by mass.
- the total solid content refers to all the components of the composition for forming a hard coat layer except the solvent.
- the method for producing the polyorganosylsesquioxane (SQ) used in the present invention is not particularly limited and can be produced using a known production method.
- a hydrolyzable silane compound is hydrolyzed and condensed. It can be manufactured by the method.
- the hydrolyzable silane compound include a hydrolyzable trifunctional silane compound having a group containing a perfluoropolyether group (preferably a compound represented by the following general formula (Sd-1)), a cationically polymerizable group, and a cationically polymerizable group.
- a hydrolyzable trifunctional silane compound having a group containing a reactive group selected from the group consisting of radically polymerizable groups preferably a compound represented by the following general formula (Sd-2)
- a degradable trifunctional silane compound preferably a compound represented by the following general formula (Sd-3)
- the compound represented by the following general formula (Sd-1) corresponds to the structural unit (a) represented by the above general formula (S-1)
- the compound represented by the following general formula (Sd-2) corresponds to the compound represented by the following general formula (Sd-2).
- the compound represented by the following general formula (Sd-3) corresponding to the structural unit (b) represented by the above general formula (S-2) has a configuration represented by the above general formula (S-3). Corresponds to the unit (c).
- X 4 ⁇ X 6 each independently represent an alkoxy group or a halogen atom, each L 1 and Q 1 have the same meanings as in the general formula (S-1).
- X 7 to X 9 independently represent an alkoxy group or a halogen atom, and L 2 and Q 2 have the same meanings as those in the general formula (S-2), respectively.
- X 10 to X 12 independently represent an alkoxy group or a halogen atom, and L 3 and Q 3 have the same meanings as those in the general formula (S-3), respectively.
- L 1 and Q 1 in the general formula (Sd-1) has the general formula (S-1) and L 1 and Q 1 in have the same meanings and preferred ranges are also the same.
- L 2 and Q 2 in the general formula (Sd-2) has the general formula (S-2) and L 2 and Q 2 in have the same meanings and preferred ranges are also the same.
- L 3 and Q 3 in the general formula (Sd-3) has the general formula (S-3) and L 3 and Q 3 in have the same meanings and preferred ranges are also the same.
- X 4 ⁇ X 12 represents an alkoxy group or a halogen atom independently.
- the alkoxy group include an alkoxy group having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, an isopropyloxy group, a butoxy group, and an isobutyloxy group.
- the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like.
- X 4 to X 12 an alkoxy group is preferable, and a methoxy group and an ethoxy group are more preferable. Note that X 4 to X 12 may be the same or different from each other.
- the amount and composition of the hydrolyzable silane compound used can be appropriately adjusted according to the desired structure of polyorganosylsesquioxane (SQ).
- hydrolysis and condensation reactions of the hydrolyzable silane compound can be carried out simultaneously or sequentially.
- the order in which the reactions are carried out is not particularly limited.
- the hydrolysis and condensation reaction of the hydrolyzable silane compound can be carried out in the presence or absence of a solvent, and is preferably carried out in the presence of a solvent.
- a solvent include aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene; ethers such as diethyl ether, dimethoxyethane, tetrahydrofuran and dioxane; glycol ethers such as propylene glycol monomethyl ether; acetone, methyl ethyl ketone and methyl isobutyl ketone.
- ketones such as ketones; esters such as methyl acetate, ethyl acetate, isopropyl acetate, butyl acetate; amides such as N, N-dimethylformamide, N, N-dimethylacetamide; nitriles such as acetonitrile, propionitrile, benzonitrile; methanol, Examples thereof include alcohols such as ethanol, isopropyl alcohol and butanol.
- ketones or ethers are preferable.
- the solvent may be used alone or in combination of two or more.
- the amount of the solvent used is not particularly limited, and is usually adjusted appropriately in the range of 0 to 2000 parts by mass with respect to 100 parts by mass of the total amount of the hydrolyzable silane compound, depending on the desired reaction time and the like. Can be done.
- the hydrolysis and condensation reaction of the hydrolyzable silane compound is preferably carried out in the presence of a catalyst and water.
- the catalyst may be an acid catalyst or an alkali catalyst.
- the acid catalyst is not particularly limited, and for example, mineral acids such as hydrochloric acid, sulfuric acid, nitrate, phosphoric acid and boric acid; phosphoric acid esters; carboxylic acids such as acetic acid, formic acid and trifluoroacetic acid; methanesulfonic acid and trifluo. Examples thereof include sulfonic acids such as lomethane sulfonic acid and p-toluene sulfonic acid; solid acids such as active white clay; and Lewis acids such as iron chloride.
- the alkali catalyst is not particularly limited, and for example, hydroxides of alkali metals such as lithium hydroxide, sodium hydroxide, potassium hydroxide, and cesium hydroxide; magnesium hydroxide, calcium hydroxide, barium hydroxide, and the like.
- Alkaline earth metal hydroxides Alkaline metal carbonates such as lithium carbonate, sodium carbonate, potassium carbonate, cesium carbonate; Alkaline earth metal carbonates such as magnesium carbonate; Lithium hydrogen carbonate, sodium hydrogen carbonate, hydrogen carbonate Alkaline metal hydrogen carbonates such as potassium and cesium hydrogen carbonate; alkali metal organic acid salts such as lithium acetate, sodium acetate, potassium acetate and cesium acetate (for example, acetate); alkaline earth metals organic such as magnesium acetate Alkaline acid salts (eg, acetates); alkali metal alkoxides such as lithium methoxydo, sodium methoxydo, sodium ethoxydo, sodium isopropoxide, potassium ethoxide, potassium t-butoxide; alkali metal phenoxides such as sodium phenoxide; Minerals such as triethylamine, N-methylpiperidin, 1,8-diazabicyclo [5.4.0] undec-7-ene,
- the amount of the catalyst used is not particularly limited, and can be appropriately adjusted within the range of 0.002 to 0.200 mol with respect to 1 mol of the total amount of the hydrolyzable silane compound.
- the amount of water used in the hydrolysis and condensation reactions is not particularly limited, and is usually adjusted appropriately within the range of 0.5 to 40 mol with respect to 1 mol of the total amount of the hydrolyzable silane compound. can.
- the method of adding the above water is not particularly limited, and the total amount of water used (total amount used) may be added all at once or sequentially. When added sequentially, it may be added continuously or intermittently.
- the reaction temperature of the hydrolysis and condensation reactions is not particularly limited, and is, for example, 40 to 100 ° C, preferably 45 to 80 ° C.
- the reaction time of the hydrolysis and condensation reactions is not particularly limited, and is, for example, 0.1 to 15 hours, preferably 1.5 to 10 hours.
- the hydrolysis and condensation reactions can be carried out under normal pressure, under pressure or under reduced pressure.
- the atmosphere for carrying out the hydrolysis and condensation reactions may be, for example, an inert gas atmosphere such as a nitrogen atmosphere or an argon atmosphere, or in the presence of oxygen such as air, but the inert gas. The atmosphere is preferable.
- the polyorganosylsesquioxane of the present invention can be obtained by the hydrolysis and condensation reaction of the hydrolyzable silane compound.
- the catalyst may be neutralized after the completion of the hydrolysis and condensation reactions.
- the polyorganosylsesquioxane of the present invention can be separated by, for example, water washing, acid washing, alkaline washing, filtration, concentration, distillation, extraction, crystallization, recrystallization, column chromatography and the like, or a combination thereof. It may be separated and purified by a separation means or the like.
- Polyorganosylsesquioxane (A) In the composition for forming a hard coat layer of the present invention, in addition to the above-mentioned polyorganosilsesquioxane (SQ), a polyorganosilsesquioxane (A) different from the above-mentioned polyorganosilsesquioxane (SQ) is further added. It is preferable to include it.
- the polyorganosylsesquioxane (A) is preferably a polyorganosylsesquioxane (A1) having a polymerizable group.
- composition for forming a hard coat layer of the present invention contains a polyorganosilsesquioxane (A1) having a polymerizable group, the reactive group in the polyorganosilsesquioxane (SQ) and the polyorganosilsesquiokio
- the polymerizable group in sun (A1) forms a bond while being intertwined with the dense and intricate organic-inorganic crosslinked network of polyorganosylsesquioxane (A1) to form polyorganosylsesquioxane (SQ). It can be firmly fixed to the surface of the hard coat layer.
- the polyorganosylsesquioxane (SQ) does not fall off from the surface, and high slipperiness can be maintained, and more excellent scratch resistance is exhibited. can do. Further, the surface hardness is further improved by the bond formation.
- the polymerizable group of polyorganosylsesquioxane (A1) is not particularly limited, but is preferably a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group, and specifically described above. it is similar to that described in Q 2.
- the polyorganosylsesquioxane (A1) having a polymerizable group is preferably a polyorganosylsesquioxane (a1) having an epoxy group.
- the hard coat layer formed by using the composition for forming a hard coat layer of the present invention has a cationically polymerizable group as the above-mentioned reactive group, that is, Q 2 in the above general formula (S-2) is a cationically polymerizable group.
- a curable composition containing a polyorganosylsesquioxane (SQ) containing the structural unit (b) and a polyorganosylsesquioxane (a1) having an epoxy group is heated and / or irradiated with ionizing radiation. It is preferably cured.
- polyorganosylsesquioxane having an epoxy group (a1) The polyorganosylsesquioxane (a1) having an epoxy group (also simply referred to as “polyorganosylsesquioxane (a1)”) has at least a siloxane constituent unit containing an epoxy group, and has the following general formula (1). It is preferably the polyorganosylsesquioxane represented by 1).
- Rb represents a group containing an epoxy group
- Rc represents a monovalent group
- the plurality of Rb and Rc may be the same or different.
- the plurality of Rc may form a bond with each other.
- Rb represents a group containing an epoxy group.
- the group containing an epoxy group include known groups having an oxylan ring.
- Rb is preferably a group represented by the following formulas (1b) to (4b).
- ** represents a connecting portion with Si in the general formula (1)
- R 1b , R 2b , R 3b and R 4b are substituted or unsubstituted alkylene groups.
- R 1b , R 2b , R 3b and R 4b are substituted or unsubstituted alkylene groups.
- a linear or branched alkylene group having 1 to 10 carbon atoms is preferable, and for example, a methylene group, a methylmethylene group, a dimethylmethylene group or ethylene.
- Examples thereof include a group, an i-propylene group, an n-propylene group, an n-butylene group, an n-pentylene group, an n-hexylene group and an n-decylene group.
- the alkylene group represented by R 1b , R 2b , R 3b and R 4b has a substituent, the substituent includes a hydroxyl group, a carboxyl group, an alkoxy group, an aryl group, a heteroaryl group, a halogen atom, a nitro group and a cyano group.
- Groups, silyl groups and the like can be mentioned.
- R 1b , R 2b , R 3b and R 4b an unsubstituted linear alkylene group having 1 to 4 carbon atoms and an unsubstituted branched chain alkylene group having 3 or 4 carbon atoms are preferable, and an ethylene group is preferable.
- N-propylene group or i-propylene group is more preferable, and ethylene group or n-propylene group is more preferable.
- the polyorganosylsesquioxane (a1) preferably has an alicyclic epoxy group (a group having a fused ring structure of an epoxy group and an alicyclic group).
- the Rb in the general formula (1) is preferably a group having an alicyclic epoxy group, more preferably a group having an epoxycyclohexyl group, and is a group represented by the above formula (1b). Is even more preferable.
- Rb in the general formula (1) is derived from a group (a group other than an alkoxy group and a halogen atom) bonded to a silicon atom in a hydrolyzable trifunctional silane compound used as a raw material of polyorganosylsesquioxane. ..
- Rc represents a monovalent group.
- the monovalent group represented by Rc includes a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted.
- Substituted aralkyl groups can be mentioned.
- Examples of the alkyl group represented by Rc include an alkyl group having 1 to 10 carbon atoms, for example, a methyl group, an ethyl group, a propyl group, an n-butyl group, an isopropyl group, an isobutyl group, an s-butyl group, and a t-butyl. Examples thereof include a linear or branched alkyl group such as a group and an isopentyl group.
- Examples of the cycloalkyl group represented by Rc include a cycloalkyl group having 3 to 15 carbon atoms, and examples thereof include a cyclobutyl group, a cyclopentyl group, and a cyclohexyl group.
- Examples of the alkenyl group represented by Rc include an alkenyl group having 2 to 10 carbon atoms, and examples thereof include a linear or branched alkenyl group such as a vinyl group, an allyl group, and an isopropenyl group.
- Examples of the aryl group represented by Rc include an aryl group having 6 to 15 carbon atoms, and examples thereof include a phenyl group, a tolyl group, and a naphthyl group.
- Examples of the aralkyl group represented by Rc include an aralkyl group having 7 to 20 carbon atoms, and examples thereof include a benzyl group and a phenethyl group.
- Examples of the above-mentioned substituted alkyl group, substituted cycloalkyl group, substituted alkenyl group, substituted aryl group and substituted aralkyl group include hydrogen atoms or main ribs in each of the above-mentioned alkyl group, cycloalkyl group, alkenyl group, aryl group and aralkyl group. At least one selected from the group consisting of an ether group, an ester group, a carbonyl group, a halogen atom (fluorine atom, etc.), an acrylic group, a methacryl group, a mercapto group, and a hydroxy group (hydroxyl group) in part or all of the case. Examples thereof include groups substituted with.
- Rc is preferably a substituted or unsubstituted alkyl group, and more preferably an unsubstituted alkyl group having 1 to 10 carbon atoms.
- the plurality of Rc may form a bond with each other. It is preferable that two or three Rc form a bond with each other, and more preferably two Rc form a bond with each other.
- the group (Rc 2 ) formed by bonding two Rc to each other is preferably an alkylene group formed by bonding a substituted or unsubstituted alkyl group represented by the above-mentioned Rc.
- Examples of the alkylene group represented by Rc 2 include a methylene group, an ethylene group, a propylene group, an isopropylene group, an n-butylene group, an isobutylene group, an s-butylene group, a t-butylene group, an n-pentylene group and an isopentylene group.
- the alkylene group represented by Rc 2 is preferably a substituted or unsubstituted alkylene group having 2 to 20 carbon atoms, more preferably an unsubstituted alkylene group having 2 to 20 carbon atoms, and further preferably an unsubstituted or unsubstituted alkylene group having 2 to 20 carbon atoms. It is an alkylene group of 8, and particularly preferably an n-butylene group, an n-pentylene group, an n-hexylene group, an n-heptylene group, and an n-octylene group.
- the alkylene group represented by Rc 2 described above is a trivalent group in which an arbitrary hydrogen atom in the alkylene group is reduced by one. ..
- Rc in the general formula (1) is derived from a group (a group other than an alkoxy group and a halogen atom) bonded to a silicon atom in a hydrolyzable silane compound used as a raw material for polyorganosylsesquioxane.
- q is more than 0 and r is 0 or more.
- q / (q + r) is preferably 0.5 to 1.0.
- q / (q + r) is more preferably 0.7 to 1.0, further preferably 0.9 to 1.0, and particularly preferably 0.95 to 1.0.
- r / (q + r) is preferably 0.005 to 0.20.
- r / (q + r) is more preferably 0.005 to 0.10, further preferably 0.005 to 0.05, and particularly preferably 0.005 to 0.025.
- the method for producing polyorganosylsesquioxane (a1) is not particularly limited, and a known method (for example, the method described in [0094] to [0115] of International Publication No. 2019/207957) can be used.
- composition for forming a hard coat layer of the present invention contains polyorganosilsesquioxane (A)
- polyorganosilsesquioxane (A) only one type of polyorganosilsesquioxane (A) may be contained, or two types having different structures may be contained.
- the above polyorganosylsesquioxane (A) may be contained.
- the number average molecular weight (Mn) of polyorganosylsesquioxane (A) in terms of standard polystyrene by gel permeation chromatography (GPC) is preferably 500 to 8000, more preferably 1000 to 8000, and even more preferably. It is 2000 to 8000. It is preferable that the number average molecular weight is 2000 or more because the surface hardness can be increased. Further, by setting the number average molecular weight to 8000 or less, it is possible to prevent the viscosity of the polyorganosylsesquioxane (A) from becoming too high and to maintain good handleability, which is preferable.
- the molecular weight dispersion (Mw / Mn) of polyorganosylsesquioxane (A) in terms of standard polystyrene by GPC is, for example, 1.0 to 7.0, preferably 1.1 to 6.0. ..
- Mn represents a number average molecular weight.
- the weight average molecular weight, number average molecular weight, and molecular weight dispersion of polyorganosylsesquioxane (A) are values calculated by gel permeation chromatography (GPC) in terms of polystyrene.
- GPC gel permeation chromatography
- the apparatus and conditions for measuring the weight average molecular weight, the number average molecular weight, and the molecular weight dispersion are the same as those in the above-mentioned polyorganosylsesquioxane (SQ).
- the content of polyorganosilsesquioxane (A) is the total solid content of the composition for forming a hard coat layer. It is preferably 50% by mass or more, more preferably 70% by mass or more, and further preferably 80% by mass or more. Further, the content of polyorganosylsesquioxane (A) in the composition for forming a hard coat layer of the present invention is 99% by mass or less with respect to the total solid content of the composition for forming a hard coat layer. preferable.
- composition for forming a hard coat layer of the present invention preferably further contains a polymerization initiator and a solvent.
- the polyorganosylsesquioxane (SQ) contains a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group.
- the polyorganosylsesquioxane (A1) also contains a polymerizable group.
- the composition for forming a hard coat layer preferably contains a polymerization initiator selected from the group consisting of a cationic polymerization initiator and a radical polymerization initiator. Only one type of polymerization initiator may be used, or two or more types having different structures may be used in combination. Further, the polymerization initiator may be a photopolymerization initiator or a thermal polymerization initiator.
- the content of the polymerization initiator in the composition for forming a hard coat layer is the same as that of the polyorganosilsesquioxane (SQ), or between the polyorganosilsesquioxane (SQ) and the polyorganosylsesquioxane (A1). It may be appropriately adjusted within a range in which the polymerization reaction proceeds satisfactorily, and is not particularly limited. For example, 0.1 to 200 parts by mass is preferable, and 1 to 50 parts by mass is more preferable with respect to 100 parts by mass of the total amount of polyorganosylsesquioxane (SQ) and polyorganosylsesquioxane (A1).
- solvent an organic solvent is preferable, and one kind or two or more kinds of organic solvents can be mixed and used at an arbitrary ratio.
- organic solvent include alcohols such as methanol, ethanol, propanol, n-butanol and i-butanol; ketones such as acetone, methylisobutylketone, methylethylketone and cyclohexanone; cellosolves such as ethylcellosolve; toluene.
- Aromatic substances such as xylene; glycol ethers such as propylene glycol monomethyl ether; acetate esters such as methyl acetate, ethyl acetate and butyl acetate; diacetone alcohol and the like.
- the content of the solvent in the composition for forming a hard coat layer can be appropriately adjusted within a range in which the coating suitability of the composition for forming a hard coat layer can be ensured.
- the total amount of the above-mentioned polyorganosilsesquioxane (SQ), polyorganosilsesquioxane (A) and the polymerization initiator can be 50 to 500 parts by mass, preferably 50 parts by mass, based on 100 parts by mass. It can be 80 to 200 parts by mass.
- the solid content concentration of the composition for forming a hard coat layer is not particularly limited, but is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and 40 to 70% by mass. Is more preferable.
- the composition for forming a hard coat layer of the present invention may optionally contain one or more of known additives, if necessary.
- additives include polymerization inhibitors, ultraviolet absorbers, antioxidants, antistatic agents and the like.
- the present invention is not limited to these, and various additives that can be generally used in the polymerizable composition can be used. Further, the amount of the additive added to the composition may be appropriately adjusted, and is not particularly limited.
- composition for forming a hard coat layer of the present invention can be prepared by mixing the above-mentioned various components simultaneously or sequentially in any order.
- the preparation method is not particularly limited, and a known stirrer or the like can be used for the preparation.
- the hard coat film of the present invention is a hard coat film containing a base material and a hard coat layer, and the hard coat layer contains the cured product of the above-mentioned hard coat layer forming composition of the present invention.
- the film thickness of the hard coat layer is not particularly limited, but is preferably 1 to 50 ⁇ m, more preferably 3 to 30 ⁇ m, and even more preferably 5 to 20 ⁇ m.
- the base material of the hard coat film of the present invention will be described.
- the substrate preferably has a transmittance of 70% or more in the visible light region, and more preferably 80% or more.
- the base material preferably contains a polymer resin. That is, the base material is preferably a plastic base material.
- Polymer resin As the polymer resin, a polymer having excellent optical transparency, mechanical strength, thermal stability and the like is preferable.
- polycarbonate-based polymers polyester-based polymers such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), and styrene-based polymers such as polystyrene and acrylonitrile-styrene copolymer (AS resin) can be mentioned.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- AS resin acrylonitrile-styrene copolymer
- polyolefins such as polyethylene and polypropylene, norbornene resins, polyolefin polymers such as ethylene / propylene copolymers, vinyl chloride polymers, nylon, amide polymers such as aromatic polyamide, imide polymers, sulfone polymers, poly For ether sulfone polymer, polyether ether ketone polymer, polyphenylene sulfide polymer, vinylidene chloride polymer, vinyl alcohol polymer, vinyl butyral polymer, allylate polymer, polyoxymethylene polymer, epoxy polymer, triacetyl cellulose Examples include typical cellulose-based polymers, copolymers of the polymers, and polymers in which the polymers are mixed.
- the base material preferably contains at least one selected from the group consisting of cellulosic polymers, imide-based polymers, amide-based polymers, and polyethylene naphthalates.
- amide-based polymers such as aromatic polyamides, imide-based polymers, and amide-based polymers are preferable as base materials because they have a large number of break bends measured by a MIT tester according to JIS P8115 (2001) and have a relatively high hardness.
- a MIT tester according to JIS P8115 (2001) and have a relatively high hardness.
- an aromatic polyamide as described in Example 1 of Japanese Patent No. 56994454, and the polyimides described in Japanese Patent Publication No. 2015-508345 and Japanese Patent Publication No. 2016-521216 can be preferably used as a base material.
- the base material can be formed as a cured layer of an ultraviolet curable type or thermosetting type resin such as acrylic type, urethane type, acrylic urethane type, epoxy type and silicone type.
- the base material may contain a material that further softens the above-mentioned polymer resin when the bending resistance of the hard coat film is required.
- the softening material refers to a compound that improves the number of fractures and bends, and as the softening material, a rubber elastic body, a brittleness improver, a plasticizer, a slide ring polymer, or the like can be used.
- the softening material the softening material described in paragraph numbers [0051] to [0114] in JP-A-2016-167043 can be preferably used.
- the softening material may be mixed alone with the polymer resin, may be mixed by appropriately using a plurality of the softening materials, or may be used alone or in combination of a plurality of the softening materials without being mixed with the resin. It may be used as a base material.
- softening material mixed there is no particular limit to the amount of these softening materials mixed. That is, a polymer resin having a sufficient number of break folds by itself may be used alone as a base material for a film, a softening material may be mixed, or all of them may be used as a softening material (100%) for sufficient break folds. You may have the number of times.
- additives for example, ultraviolet absorbers, matting agents, antioxidants, peeling accelerators, retardation (optical anisotropy) adjusting agents, etc.
- They may be solid or oily. That is, the melting point or boiling point is not particularly limited.
- the additive may be added at any time in the step of producing the base material, or the step of adding the additive and preparing may be added to the material preparation step.
- the amount of each material added is not particularly limited as long as the function is exhibited.
- the additives described in paragraph numbers [0117] to [0122] in JP-A-2016-167043 can be preferably used.
- the above additives may be used alone or in combination of two or more.
- the base material has a small difference in refractive index between the flexible material and various additives used for the base material and the polymer resin.
- the thickness of the base material is more preferably 100 ⁇ m or less, further preferably 60 ⁇ m or less, and most preferably 50 ⁇ m or less. If the thickness of the base material is thin, the hard coat film can be thinned, and when bending resistance of the hard coat film is required, the difference in curvature between the front surface and the back surface at the time of bending becomes small, and cracks occur. Etc. are less likely to occur, and the base material is not broken even if it is bent a plurality of times. On the other hand, from the viewpoint of ease of handling the base material, the thickness of the base material is preferably 10 ⁇ m or more, and more preferably 15 ⁇ m or more. From the viewpoint of reducing the thickness of the image display device in which the optical film is incorporated, the total thickness of the optical film is preferably 70 ⁇ m or less, and more preferably 50 ⁇ m or less.
- the base material may be formed by thermally melting a thermoplastic polymer resin to form a film, or may be formed from a solution in which a polymer is uniformly dissolved by a solution film forming (solvent casting method).
- a solution film forming solvent casting method
- the above-mentioned softening material and various additives can be added at the time of heat-melting.
- the base material is prepared by the solution film forming method
- the above-mentioned softening material and various additives can be added to the polymer solution (hereinafter, also referred to as dope) in each preparation step.
- the timing of addition may be any in the dope preparation step, but the step of adding and preparing the additive may be added to the final preparation step of the dope preparation step.
- the hard coat film of the present invention preferably has an oleic acid contact angle of 30 ° or more on the surface of the hard coat layer opposite to the base material side.
- the oleic acid contact angle is an index of antifouling property, and when the oleic acid contact angle is 30 ° or more, it is possible to prevent the adhesion of fingerprints and sebum.
- the hard coat film of the present invention has an oleic acid contact angle of 30 ° or more on the surface of the hard coat layer, and the adhesive surface of cellophane tape (cell tape (registered trademark) No. 405 manufactured by Nichiban Co., Ltd.) is on the surface of the hard coat layer.
- the amount of decrease in the oleic acid contact angle after the tape peeling test is preferably 10 ° or less.
- the amount of decrease in contact angle is an index of sustainability of antifouling property, and if polyorganosylsesquioxane (SQ) is difficult to fall off from the surface, the amount of decrease in oleic acid contact angle can be reduced to 10 ° or less and used as a surface film. It is possible to sufficiently suppress a decrease in antifouling property when the film is used.
- the amount of decrease in the oleic acid contact angle after the tape peeling test is more preferably 6 ° or less, and even more preferably 3 ° or less.
- the oleic acid contact angle can generally be measured with a contact angle meter that measures the contact angle.
- the hard coat film of the present invention preferably has a dynamic friction coefficient of 0.30 or less on the surface of the hard coat layer opposite to the base material side.
- the dynamic friction coefficient is an index of surface slipperiness, and when the dynamic friction coefficient is 0.30 or less, the surface slipperiness is good and the scratch resistance is more excellent.
- the amount of increase in the dynamic friction coefficient after performing the steel wool rubbing test under the conditions of a load of 1 kg / cm 2 and a reciprocation of 10000 times using # 0000 steel wool is 0.05 or less.
- the coefficient of dynamic friction can be increased to 0.05 or less, and high slipperiness can be maintained even if the number of rubbing tests is increased. Therefore, the scratch resistance becomes better.
- the increase in the coefficient of kinetic friction is more preferably 0.02 or less.
- the dynamic friction coefficient is 5 mm ⁇ stainless steel ball, load 100 g, speed 60 cm / min by HEIDON-14 dynamic friction measuring machine (manufactured by Kobelco Kaken Co., Ltd.) after adjusting the humidity of the measurement sample at 25 ° C. and relative humidity 60% for 2 hours. Measure under the conditions of.
- the total haze value (%) of the hard coat film of the present invention is preferably less than 0.50%, more preferably less than 0.30%, and even more preferably less than 0.10%.
- the haze value can be measured according to JIS-K7136 (2000), for example, using a haze meter NDH4000 manufactured by Nippon Denshoku Kogyo Co., Ltd.
- the hard coat film of the present invention has sufficiently excellent scratch resistance only with a single hard coat layer. That is, the hard coat film of the present invention exhibits sufficiently excellent scratch resistance without separately providing a scratch resistant layer on the hard coat layer. However, the hard coat film of the present invention may further have a scratch resistant layer on the hard coat layer.
- the method for producing the hard coat film of the present invention is A method for producing a hard coat film including a base material and a hard coat layer.
- a step of applying the above-mentioned composition for forming a hard coat layer of the present invention on the above base material to form a hard coat layer coating film and
- a method for producing a hard coat film which comprises a step of forming the hard coat layer by curing the hard coat layer coating film.
- the step (I) is a step of applying the above-mentioned composition for forming a hard coat layer of the present invention on a base material to form a coating film.
- the base material and the composition for forming the hard coat layer are as described above.
- the method for applying the composition for forming a hard coat layer is not particularly limited, and a known method can be used. For example, a dip coating method, an air knife coating method, a curtain coating method, a roller coating method, a wire bar coating method, a gravure coating method, a die coating method and the like can be mentioned.
- Step (II) is a step of forming a hard coat layer by curing the coating film.
- the coating film is preferably cured by irradiating the coating film side with ionizing radiation or by heat.
- the type of ionizing radiation is not particularly limited, and examples thereof include X-rays, electron beams, ultraviolet rays, visible light, and infrared rays, but ultraviolet rays are preferably used.
- the coating film is ultraviolet curable, it is preferable to irradiate an ultraviolet lamp with an irradiation amount of 10 mJ / cm 2 to 2000 mJ / cm 2 to cure the curable compound. More preferably 50mJ / cm 2 ⁇ 1800mJ / cm 2, further preferably 100mJ / cm 2 ⁇ 1500mJ / cm 2.
- the ultraviolet lamp type a metal halide lamp, a high-pressure mercury lamp, or the like is preferably used.
- the temperature is not particularly limited, but is preferably 80 ° C. or higher and 200 ° C. or lower, more preferably 100 ° C. or higher and 180 ° C. or lower, and further preferably 120 ° C. or higher and 160 ° C. or lower. preferable.
- the oxygen concentration at the time of curing is preferably 0 to 1.0% by volume, more preferably 0 to 0.1% by volume, and most preferably 0 to 0.05% by volume.
- the coating film or the hard coat layer obtained by curing the coating film may be dried.
- the drying treatment can be performed by blowing warm air, arranging in a heating furnace, transporting in a heating furnace, or the like.
- the heating temperature may be set to a temperature at which the solvent can be dried and removed, and is not particularly limited.
- the heating temperature means the temperature of warm air or the atmospheric temperature in the heating furnace.
- the present invention also applies to the above-mentioned article having the hard coat film of the present invention and the image display device having the above-mentioned hard coat film of the present invention (preferably an image display device having the hard coat film of the present invention as a surface protective film).
- the hard coat film of the present invention is particularly preferably applied to a flexible display such as a smartphone.
- Synthesis Examples 2 to 8, Comparative Synthesis Examples H1 to H4 The same as in Synthesis Example 1 except that the types of the hydrolyzable trifunctional silane compound having a reactive group and the hydrolyzable trifunctional silane compound having a group containing a perfluoropolyether group and the mixing ratio were changed. , Compound SQ-1 (Synthesis Example 2), SQ-2-2 (Synthesis Example 3), SQ-3 to SQ-7 (Synthesis Examples 4 to 8), SQ-H1 to SQ-H4 (Comparative Synthesis Example H1 to H4) was synthesized.
- the weight average molecular weight (Mw) and the molecular weight dispersion (Mw / Mn) of the obtained polyorganosylsesquioxane (SQ) were measured by the above-mentioned apparatus and conditions.
- the structures of the compounds SQ-1 to SQ-7 and SQ-H1 to SQ-H5 are shown below.
- the unit of the composition ratio of each structural unit is mass%.
- the numbers in parentheses surrounding the perfluoropolyether groups (-C 2 F 4 O-, -CF 2 O-) represent the number of repetitions of each group.
- This reaction solution was heated to 80 ° C., and the polycondensation reaction was carried out under a nitrogen stream for 10 hours. Then, the reaction solution was cooled, 300 g of 5 mass% saline was added, and the organic layer was extracted. The organic layer was washed twice with 300 g of 5 mass% saline and 300 g of pure water, and then concentrated under the conditions of 1 mmHg and 50 ° C. to form a colorless and transparent liquid as a MIBK solution having a solid content concentration of 59.0 mass%.
- This reaction solution was heated to 50 ° C., and the polycondensation reaction was carried out under a nitrogen stream for 72 hours. Then, the reaction solution was cooled, 300 g of 5 mass% saline was added, and the organic layer was extracted. The organic layer was washed twice with 300 g of 5 mass% saline and 300 g of pure water, and then concentrated under the conditions of 1 mmHg and 50 ° C. to form a colorless and transparent liquid as a MIBK solution having a solid content concentration of 52.6 mass%.
- the number average molecular weight (Mn) and the molecular weight dispersion (Mw / Mn) of the obtained polyorganosylsesquioxane (A) were measured by the above-mentioned apparatus and conditions.
- Example 1 (Preparation of Composition 1 for Forming Hard Coat Layer)
- SQ polyorganosyl sesquioxane
- MIBK MIBK
- a solution having a solid content concentration of 50.0% by mass is prepared so that the concentration of each contained component (the amount of addition based on the mass with respect to the total solid content) is the concentration shown in Table 1 below, and hard coated.
- a layer-forming composition 1 was obtained.
- the composition 1 for forming a hard coat layer was bar-coated on a polyimide substrate S-1 having a thickness of 30 ⁇ m using a wire bar # 24 so that the film thickness after curing was 16 ⁇ m. After coating, the coating film was heated at 120 ° C. for 1 minute. Then, under the condition of less than the oxygen concentration 100 ppm, with one lamp the high-pressure mercury lamp, total irradiation amount of 600 mJ / cm 2, was irradiated with ultraviolet rays so that the illuminance is 60 mW / cm 2, to cure the coating film.
- Comparative Examples 1 to 6 > Examples 2 to 2 in the same manner as in Example 1 except that the types and addition amounts of polyorganosilsesquioxane (SQ) and polyorganosilsesquioxane (A) were changed to those shown in Table 1. 12.
- the hard coat layer forming compositions of Comparative Examples 1 to 6 were prepared, and a hard coat film was produced using each hard coat layer forming composition.
- Mw of the PFPE-containing monomer is a perfluoropolyether group which is a raw material compound corresponding to the "constituent unit (a)" used for the synthesis of each polyorganosylsesquioxane (SQ).
- the weight average molecular weight of the hydrolyzable trifunctional silane compound having a group contained therein is shown.
- the weight average molecular weight is a value measured by the above-mentioned apparatus and conditions.
- the unit (%) of the amount of each component added is the mass-based ratio (mass%) of each component to the total solid content in the composition for forming a hard coat layer.
- Pencil hardness was evaluated according to JIS K5400. After adjusting the humidity of the hard coat films of each example and comparative example at a temperature of 25 ° C. and a relative humidity of 60% for 2 hours, the test of H to 9H specified in JIS S 6006 was performed at 5 different locations on the surface of the hard coat layer. It was scratched with a pencil under a load of 4.9 N. After that, among the hardnesses of the pencils in which scratches were visually observed at 0 to 2 points, the pencil hardness having the highest hardness was used as the evaluation result, and was described in the following three stages A to C. As for the pencil hardness, the higher the numerical value written before "H", the higher the hardness is preferable. A: 5H or more B: 4H or more and less than 5H C: less than 4H
- Oil-based black ink was applied to the surface of the hard coat film of each example and comparative example after the test opposite to the hard coat layer, and visually observed with reflected light, the part in contact with the steel wool was scratched.
- the number of times of rubbing was measured and evaluated in the following five stages.
- C No scratches after rubbing 2000 round trips, but scratches during 5000 round trips
- D 1000 round trips It will not be scratched even if it is rubbed repeatedly, but it will be scratched while rubbing it back and forth 2000 times.
- E It gets scratched while rubbing 1000 times back and forth.
- the oleic acid contact angle on the surface of the hard coat layer was measured using a contact angle meter (automatic contact angle meter CA-V type manufactured by Kyowa Interface Science Co., Ltd.) at a temperature of 25 ° C. and a relative humidity of 60%. The measurement was performed 5 times, and the average value of 3 times excluding the maximum and minimum values was used, and ranking was performed according to the following criteria.
- Oleic acid contact angle is 60 ° or more
- B Oleic acid contact angle is 50 ° or more and less than 60 °
- C Oleic acid contact angle is 30 ° or more and less than 50 °
- D Oleic acid contact angle is 25 ° or more and less than 30 °
- E Oleic acid contact angle is less than 25 °
- the amount of decrease in the oleic acid contact angle was calculated and ranked according to the following criteria.
- the coefficient of dynamic friction of the surface on the hard coat layer side was evaluated as an index of surface slipperiness.
- the dynamic friction coefficient is 5 mm ⁇ stainless steel ball, load 100 g, speed 60 cm / min by HEIDON-14 dynamic friction measuring machine (manufactured by Kobelco Kaken Co., Ltd.) after adjusting the humidity of the sample at 25 ° C. and relative humidity 60% for 2 hours. Using the measured values, ranking was performed according to the following criteria.
- the coefficient of kinetic friction is preferably A to C, more preferably A to B, and preferably A in order to maintain good scratch resistance. Most preferred.
- Haze The total haze value (%) of the obtained hard coat film was measured according to JIS-K7136 (2000) and ranked according to the following criteria.
- the hard coat film of the example of the present invention had a high surface hardness and was excellent in scratch resistance. Further, since the hard coat film of the example of the present invention has a large oleic acid contact angle on the surface of the hard coat layer and a small decrease in the oleic acid contact angle after the tape peeling test, it has antifouling properties and antifouling properties. It turned out to be excellent in sustainability. Furthermore, it was also found that the hard coat film of the present invention has a low haze. It was found that the hard coat film of the example of the present invention exhibits excellent scratch resistance only by the hard coat layer even if it does not have the scratch resistant layer.
- a hard coat layer forming composition capable of forming a hard coat film having high surface hardness, excellent durability of antifouling property and antifouling property, and excellent scratch resistance, described above. It is possible to provide a hard coat film containing a hard coat layer formed from a composition for forming a hard coat layer, an article having the hard coat film and an image display device, and a method for producing the hard coat film.
Abstract
Description
また、特許文献2には、重合性基を含有する含フッ素シルセスキオキサン単量体から誘導された構成単位を有してなる含フッ素重合体が記載されている。 Patent Document 1 describes a hard formed from a curable composition containing a fluorine-containing epoxy-modified silsesquioxane having a siloxane structural unit having a group containing an epoxy group and a siloxane structural unit having a fluorine-substituted alkyl group. A hard coat film having a coat layer is described.
Further, Patent Document 2 describes a fluorine-containing polymer having a structural unit derived from a fluorine-containing silsesquioxane monomer containing a polymerizable group.
本発明の課題は、高い表面硬度を有し、防汚性及び防汚性の持続性に優れ、かつ耐擦傷性に優れるハードコートフィルムを形成することができるハードコート層形成用組成物、上記ハードコート層形成用組成物から形成されたハードコー層を含むハードコートフィルム、上記ハードコートフィルムを有する物品及び画像表示装置、並びに上記ハードコートフィルムの製造方法を提供することにある。 However, a hard coat layer formed from a conventionally known curable composition is required to be improved in terms of antifouling property, durability of antifouling property, and scratch resistance.
An object of the present invention is a composition for forming a hard coat layer, which has a high surface hardness, is excellent in antifouling property and antifouling property durability, and can form a hard coat film having excellent scratch resistance. It is an object of the present invention to provide a hard coat film containing a hard coat layer formed from a composition for forming a hard coat layer, an article and an image display device having the hard coat film, and a method for producing the hard coat film.
下記一般式(S-1)で表される構成単位(a)及び下記一般式(S-2)で表される構成単位(b)を含むポリオルガノシルセスキオキサン(SQ)を含有するハードコート層形成用組成物であって、
上記ポリオルガノシルセスキオキサン(SQ)中の上記構成単位(b)の含有質量比率が、上記ポリオルガノシルセスキオキサン(SQ)中の全構成単位に対して、30質量%以上100質量%未満である、ハードコート層形成用組成物。 [1]
A hardware containing a polyorganosylsesquioxane (SQ) containing a structural unit (a) represented by the following general formula (S-1) and a structural unit (b) represented by the following general formula (S-2). A composition for forming a coat layer,
The content mass ratio of the structural unit (b) in the polyorganosylsesquioxane (SQ) is 30% by mass or more and 100% by mass with respect to all the structural units in the polyorganosylsesquioxane (SQ). A composition for forming a hard coat layer, which is less than.
一般式(S-2)中、L2は単結合又は2価の連結基を表し、Q2はカチオン重合性基及びラジカル重合性基からなる群より選ばれる反応性基を含む基を表す。
[2]
上記反応性基が(メタ)アクリロイルオキシ基、エポキシ基、又はオキセタニル基である[1]に記載のハードコート層形成用組成物。
[3]
更に、上記ポリオルガノシルセスキオキサン(SQ)とは異なるポリオルガノシルセスキオキサン(A)を含む[1]又は[2]に記載のハードコート層形成用組成物。
[4]
上記ポリオルガノシルセスキオキサン(A)が、重合性基を有するポリオルガノシルセスキオキサン(A1)である[3]に記載のハードコート層形成用組成物。
[5]
上記ポリオルガノシルセスキオキサン(SQ)の含有量が、上記ポリオルガノシルセスキオキサン(A)又は上記ポリオルガノシルセスキオキサン(A1)に対して、0.001質量%~20質量%である[3]又は[4]に記載のハードコート層形成用組成物。
[6]
基材と、[1]~[5]のいずれか1項に記載のハードコート層形成用組成物から形成されたハードコート層とを含むハードコートフィルム。
[7]
上記ハードコート層の表面のオレイン酸接触角が30°以上であり、上記ハードコート層の表面にセロハンテープの粘着面を圧着し、5分間静置した後剥がす試験を5回行うテープ剥離試験後のオレイン酸接触角の低下量が10°以下である[6]に記載のハードコートフィルム。
[8]
上記ハードコート層の表面の動摩擦係数が0.30以下であり、#0000のスチールウールを用いて、荷重1kg/cm2、往復10000回の条件でスチールウール擦り試験を実施した後の動摩擦係数の上昇量が0.05以下である[6]又は[7]に記載のハードコートフィルム。
[9]
上記基材が、セルロース系ポリマー、イミド系ポリマー、アミド系ポリマー、及びポリエチレンナフタレートからなる群から選択される少なくとも一種を含む[6]~[8]のいずれか1項に記載のハードコートフィルム。
[10]
[6]~[9]のいずれか1項に記載のハードコートフィルムを有する物品。
[11]
[6]~[9]のいずれか1項に記載のハードコートフィルムを表面保護フィルムとして有する画像表示装置。
[12]
基材とハードコート層とを含むハードコートフィルムの製造方法であって、
(I)上記基材上に、[1]~[5]のいずれか1項に記載のハードコート層形成用組成物を塗布して、ハードコート層塗膜を形成する工程、及び、
(II)上記ハードコート層塗膜を硬化することにより上記ハードコート層を形成する工程、
を含むハードコートフィルムの製造方法。 In the general formula (S-1), L 1 represents a single bond or a divalent linking group, and Q 1 represents a group containing a perfluoropolyether group.
In the general formula (S-2), L 2 represents a single bond or a divalent linking group, and Q 2 represents a group containing a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group.
[2]
The composition for forming a hard coat layer according to [1], wherein the reactive group is a (meth) acryloyloxy group, an epoxy group, or an oxetanyl group.
[3]
The composition for forming a hard coat layer according to [1] or [2], further comprising a polyorganosylsesquioxane (A) different from the polyorganosilsesquioxane (SQ).
[4]
The composition for forming a hard coat layer according to [3], wherein the polyorganosylsesquioxane (A) is a polyorganosylsesquioxane (A1) having a polymerizable group.
[5]
The content of the polyorganosilsesquioxane (SQ) is 0.001% by mass to 20% by mass with respect to the polyorganosilsesquioxane (A) or the polyorganosilsesquioxane (A1). The composition for forming a hard coat layer according to [3] or [4].
[6]
A hard coat film containing a base material and a hard coat layer formed from the composition for forming a hard coat layer according to any one of [1] to [5].
[7]
The oleic acid contact angle on the surface of the hard coat layer is 30 ° or more, and the adhesive surface of the cellophane tape is pressure-bonded to the surface of the hard coat layer, allowed to stand for 5 minutes, and then peeled off after the tape peeling test. The hard coat film according to [6], wherein the amount of decrease in the oleic acid contact angle is 10 ° or less.
[8]
The coefficient of kinetic friction on the surface of the hard coat layer is 0.30 or less, and the coefficient of kinetic friction after performing a steel wool rubbing test using # 0000 steel wool under the conditions of a load of 1 kg / cm 2 and 10000 reciprocations. The hard coat film according to [6] or [7], wherein the amount of increase is 0.05 or less.
[9]
The hard coat film according to any one of [6] to [8], wherein the base material contains at least one selected from the group consisting of a cellulosic polymer, an imide polymer, an amide polymer, and polyethylene naphthalate. ..
[10]
An article having the hard coat film according to any one of [6] to [9].
[11]
An image display device having the hard coat film according to any one of [6] to [9] as a surface protective film.
[12]
A method for producing a hard coat film including a base material and a hard coat layer.
(I) A step of applying the composition for forming a hard coat layer according to any one of [1] to [5] onto the base material to form a hard coat layer coating film, and
(II) The step of forming the hard coat layer by curing the hard coat layer coating film,
A method for producing a hard coat film including.
本発明のハードコート層形成用組成物は、下記一般式(S-1)で表される構成単位(a)及び下記一般式(S-2)で表される構成単位(b)を含むポリオルガノシルセスキオキサン(SQ)を含有するハードコート層形成用組成物であって、
上記ポリオルガノシルセスキオキサン(SQ)中の上記構成単位(b)の含有質量比率が、上記ポリオルガノシルセスキオキサン(SQ)中の全構成単位に対して、30質量%以上100質量%未満である。 [Composition for forming a hard coat layer]
The composition for forming a hard coat layer of the present invention is a poly containing a structural unit (a) represented by the following general formula (S-1) and a structural unit (b) represented by the following general formula (S-2). A composition for forming a hard coat layer containing organosilsesquioxane (SQ).
The content mass ratio of the structural unit (b) in the polyorganosylsesquioxane (SQ) is 30% by mass or more and 100% by mass with respect to all the structural units in the polyorganosylsesquioxane (SQ). Is less than.
一般式(S-2)中、L2は単結合又は2価の連結基を表し、Q2はカチオン重合性基及びラジカル重合性基からなる群より選ばれる反応性基を含む基を表す。 In the general formula (S-1), L 1 represents a single bond or a divalent linking group, and Q 1 represents a group containing a perfluoropolyether group.
In the general formula (S-2), L 2 represents a single bond or a divalent linking group, and Q 2 represents a group containing a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group.
ポリオルガノシルセスキオキサンとは、加水分解性三官能シラン化合物に由来するシロキサン構成単位(シルセスキオキサン単位)を有するネットワーク型ポリマー又は多面体クラスターであり、シロキサン結合によって、ランダム構造、ラダー構造、ケージ構造などを形成し得る。 “SiO 1.5 ” in the general formula (S-1) and the general formula (S-2) represents a structural portion composed of a siloxane bond (Si—O—Si) in the polyorganosylsesquioxane. .. The same applies to "SiO 1.5 " in the following structural formula.
Polyorganosilsesquioxane is a network-type polymer or polyhedral cluster having a siloxane structural unit (silsesquioxane unit) derived from a hydrolyzable trifunctional silane compound, and has a random structure, a ladder structure, or a ladder structure due to siloxane bonds. It can form a cage structure or the like.
本発明に用いるポリオルガノシルセスキオキサン(SQ)はパーフルオロポリエーテル基を有するため、ハードコート層形成用組成物から形成されたハードコート層の表面に偏在し、ハードコート層形成用組成物の乾燥過程における風ムラを防止し、膜表面を均一化できる。そのため、高い防汚性を発現するとともに、滑り性が良好であるため耐擦傷性が優れるものと考えている。
また、ポリオルガノシルセスキオキサン(SQ)は無機構造(シロキサン結合によって形成される構造)と、架橋構造を形成しうる反応性基を有する構成単位とを有し、かつ反応性基を有する構成単位を全構成単位に対して30質量%以上含むため、ハードコート層形成用組成物から形成されたハードコート層において上記無機構造のネットワークと反応性基が形成するネットワークが相互貫入したIPN(Interpenetrating polymer networks)構造を形成する。そのため、上記有機-無機架橋ネットワークに由来する高い表面硬度が得られ、かつテープ剥離試験やスチールウール擦り試験を行ってもポリオルガノシルセスキオキサン(SQ)が表面から脱落しにくくなり、高い防汚性や滑り性を維持することができるため、防汚性の持続性や優れた耐擦傷性を発現させることができたものと考えている。 The mechanism by which the hard coat layer forming composition of the present invention can produce a hard coat film having high surface hardness, durability of antifouling property and antifouling property, and excellent scratch resistance will be clarified in detail. Although not, the present inventors speculate as follows.
Since the polyorganosylsesquioxane (SQ) used in the present invention has a perfluoropolyether group, it is unevenly distributed on the surface of the hard coat layer formed from the composition for forming the hard coat layer, and the composition for forming the hard coat layer. It is possible to prevent wind unevenness in the drying process and make the film surface uniform. Therefore, it is considered that high antifouling property is exhibited and scratch resistance is excellent because of good slipperiness.
Further, the polyorganosylsesquioxane (SQ) has an inorganic structure (a structure formed by a siloxane bond) and a structural unit having a reactive group capable of forming a crosslinked structure, and has a reactive group. Since the unit is contained in an amount of 30% by mass or more based on all the constituent units, IPN (Interpentrating) in which the network of the inorganic structure and the network formed by the reactive group are interpenetrated in the hard coat layer formed from the composition for forming the hard coat layer. Polymer networks) forms a structure. Therefore, high surface hardness derived from the organic-inorganic crosslinked network can be obtained, and polyorganosylsesquioxane (SQ) is less likely to fall off from the surface even when a tape peeling test or a steel wool rubbing test is performed, resulting in high protection. Since it is possible to maintain stainability and slipperiness, it is considered that the durability of antifouling property and excellent scratch resistance could be exhibited.
ポリオルガノシルセスキオキサン(SQ)は、上記一般式(S-1)で表される構成単位(a)及び上記一般式(S-2)で表される構成単位(b)を含み、かつ上記構成単位(b)の含有質量比率が全構成単位に対して30質量%以上100質量%未満である、ポリオルガノシルセスキオキサンである。 [Polyorganosylsesquioxane (SQ)]
The polyorganosylsesquioxane (SQ) contains the structural unit (a) represented by the general formula (S-1) and the structural unit (b) represented by the general formula (S-2), and Polyorganosylsesquioxane in which the content mass ratio of the structural unit (b) is 30% by mass or more and less than 100% by mass with respect to all the structural units.
本発明のポリオルガノシルセスキオキサン(SQ)に含まれる下記一般式(S-1)で表される構成単位(a)(単に「構成単位(a)」とも呼ぶ。)について説明する。 <Structural unit (a) represented by the general formula (S-1)>
The structural unit (a) (also simply referred to as “constituent unit (a)”) represented by the following general formula (S-1) contained in the polyorganosylsesquioxane (SQ) of the present invention will be described.
L1は、置換基を有してもよい炭素数1~10のアルキレン基、-O-、-CO-、-COO-、-OCO-、-S-、又はこれらを2つ以上組み合わせてなる連結基であることが好ましく、置換基を有してもよい炭素数1~5のアルキレン基、-O-、-CO-、-COO-、-OCO-、又はこれらを2つ以上組み合わせてなる連結基であることがより好ましく、置換基を有してもよい炭素数1~5のアルキレン基、又は置換基を有してもよい炭素数1~5のアルキレン基と-O-を組み合わせてなる連結基であることが更に好ましい。上記アルキレン基が有してもよい置換基としては、フッ素原子が好ましい。 In the general formula (S-1), L 1 represents a single bond or a divalent linking group. When L 1 represents a divalent linking group, the divalent linking groups are -O-, -CO- , -COO-, -OCO-, -S-, -SO 2- , -NR-, and the number of carbon atoms. 1 to 20 organic linking groups (for example, an alkylene group which may have a substituent, a cycloalkylene group which may have a substituent, an arylene group which may have a substituent, etc.), or 2 of these. Examples thereof include a linking group formed by combining one or more. The above R represents a hydrogen atom or a substituent.
L 1 is composed of an alkylene group having 1 to 10 carbon atoms which may have a substituent, -O-, -CO-, -COO-, -OCO-, -S-, or a combination of two or more thereof. It is preferably a linking group, and is composed of an alkylene group having 1 to 5 carbon atoms, which may have a substituent, -O-, -CO-, -COO-, -OCO-, or a combination of two or more thereof. More preferably, it is a linking group, and an alkylene group having 1 to 5 carbon atoms which may have a substituent or a combination of an alkylene group having 1 to 5 carbon atoms which may have a substituent and —O— It is more preferable that it is a linking group. As the substituent that the alkylene group may have, a fluorine atom is preferable.
パーフルオロポリエーテル基とは、複数のフッ化炭素基がエーテル結合で結合された2価の基である。
パーフルオロポリエーテル基は、複数のパーフルオロアルキレン基がエーテル結合で結合された2価の基であることが好ましい。
パーフルオロポリエーテル基は、直鎖構造であっても分岐構造であっても環状構造であっても良く、直鎖構造又は分岐構造であることが好ましく、直鎖構造であることがより好ましい。 In the general formula (S-1), Q 1 represents a group containing a perfluoropolyether group.
A perfluoropolyether group is a divalent group in which a plurality of fluorocarbon groups are bonded by an ether bond.
The perfluoropolyether group is preferably a divalent group in which a plurality of perfluoroalkylene groups are bonded by an ether bond.
The perfluoropolyether group may have a linear structure, a branched structure, or a cyclic structure, and preferably has a linear structure or a branched structure, and more preferably a linear structure.
Rf1及びRf2が表すパーフルオロアルキル基としては、例えば炭素数1~10のパーフルオロアルキル基が挙げられる。
Rf1及びRf2はフッ素原子又はCF3基であることが好ましい。 In the general formula (S-1-1), Rf 1 and Rf 2 independently represent a fluorine atom or a perfluoroalkyl group.
Examples of the perfluoroalkyl group represented by Rf 1 and Rf 2 include a perfluoroalkyl group having 1 to 10 carbon atoms.
Rf 1 and Rf 2 are preferably fluorine atoms or 3 CF groups.
なお、p個の[CRf1Rf2]uOはそれぞれ同じでも異なっていてもよい。 In the general formula (S-1-1), p represents an integer of 2 or more, preferably 2 to 100, more preferably 6 to 80, and even more preferably 10 to 60.
The p [CRf 1 Rf 2 ] u O may be the same or different.
上記重量平均分子量は、構成単位(a)に対応する原料化合物を、ゲルパーミエーションクロマトグラフィー(GPC)によりポリスチレン換算で算出した値である。上記重量平均分子量は下記装置及び条件で測定する。
装置名:EcoSEC HLC-8320GPC(東ソー株式会社製)
測定温度:40℃
溶離液:テトラヒドロフラン(安定剤含有、WAKO一級)
流量:0.35ml/min
検出器:示差屈折率(RI)
使用カラム:TSKgel(登録商標) SuperHZM-H、TSKgel(登録商標) SuperHZ4000、TSKgel(登録商標) SuperHZ200(東ソー株式会社製) The raw material compound (for example, the compound represented by the general formula (Sd-1) described later) corresponding to the structural unit (a) used in producing the polyorganosylsesquioxane (SQ) of the present invention. The weight average amount (Mw) is preferably 300 to 10000, more preferably 1000 to 7000, and even more preferably 1500 to 5000. By setting the weight average molecular weight to 1500 or more, the slipperiness of the surface of the hard coat layer can be kept good, and the scratch resistance can be further improved.
The weight average molecular weight is a value calculated by gel permeation chromatography (GPC) of the raw material compound corresponding to the structural unit (a) in terms of polystyrene. The weight average molecular weight is measured with the following equipment and conditions.
Device name: EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation)
Measurement temperature: 40 ° C
Eluent: Tetrahydrofuran (containing stabilizer, WAKO first grade)
Flow rate: 0.35 ml / min
Detector: Differential Refractometer (RI)
Columns used: TSKgel (registered trademark) SuperHZM-H, TSKgel (registered trademark) SuperHZ4000, TSKgel (registered trademark) SuperHZ200 (manufactured by Tosoh Corporation)
本発明のポリオルガノシルセスキオキサン(SQ)に含まれる下記一般式(S-2)で表される構成単位(b)(単に「構成単位(b)」とも呼ぶ。)について説明する。 <Structural unit (b) represented by the general formula (S-2)>
The structural unit (b) represented by the following general formula (S-2) contained in the polyorganosylsesquioxane (SQ) of the present invention (also simply referred to as “constituent unit (b)”) will be described.
L2は、炭素数1~10のアルキレン基、-O-、-CO-、-COO-、-OCO-、-S-、又はこれらを2つ以上組み合わせてなる連結基であることが好ましく、炭素数1~5のアルキレン基、-O-、-CO-、-COO-、-OCO-、又はこれらを2つ以上組み合わせてなる連結基であることがより好ましく、炭素数1~5のアルキレン基、又は炭素数1~5のアルキレン基と-O-を組み合わせてなる連結基であることが更に好ましい。 In the general formula (S-2), L 2 represents a single bond or a divalent linking group. When L 2 represents a divalent linking group, the divalent linking group is -O-, -CO-, -COO-, -OCO-, -S-, -SO 2- , -NR-, carbon number. Examples thereof include 1 to 20 organic linking groups (for example, an alkylene group, a cycloalkylene group, an arylene group, etc.), or a linking group formed by combining two or more of these groups. The R represents a hydrogen atom or a substituent (for example, an alkyl group having 1 to 5 carbon atoms). Further, the organic linking group may have a substituent.
L 2 is preferably an alkylene group having 1 to 10 carbon atoms, -O-, -CO-, -COO-, -OCO-, -S-, or a linking group formed by combining two or more of them. More preferably, it is an alkylene group having 1 to 5 carbon atoms, -O-, -CO-, -COO-, -OCO-, or a linking group formed by combining two or more of these, and an alkylene group having 1 to 5 carbon atoms. It is more preferable that it is a group or a linking group formed by combining an alkylene group having 1 to 5 carbon atoms and —O—.
カチオン重合性基としては、脂環式エーテル基又はビニルオキシ基が好ましく、エポキシ基、オキセタニル基又はビニルオキシ基がより好ましく、エポキシ基又はオキセタニル基がさらに好ましく、エポキシ基が特に好ましい。エポキシ基としては脂環式エポキシ基であることが特に好ましい。なお、上記した各基は置換基を有していても良い。 If Q 2 represents a group containing a cationically polymerizable group, as the cationically polymerizable group is not particularly limited, for example, alicyclic ether group, cyclic acetal group, a cyclic lactone group, a cyclic thioether group, a spiro orthoester groups , Vinyloxy group and the like.
As the cationically polymerizable group, an alicyclic ether group or a vinyloxy group is preferable, an epoxy group, an oxetanyl group or a vinyloxy group is more preferable, an epoxy group or an oxetanyl group is further preferable, and an epoxy group is particularly preferable. The epoxy group is particularly preferably an alicyclic epoxy group. In addition, each group mentioned above may have a substituent.
一般式(S-2-e2)中、R1aは水素原子又は置換若しくは無置換のアルキル基を表す。
一般式(S-2-e3)中、R2aは置換又は無置換のアルキル基を表す。q3は0~2の整数を表す。R2aが複数存在する場合は互いに同じでも異なっていてもよい。 In the general formulas (S-2-e1) to (S-2-e3), L 2 has the same meaning as that in the general formula (S-2).
In the general formula (S-2-e2), R 1a represents a hydrogen atom or a substituted or unsubstituted alkyl group.
In the general formula (S-2-e3), R 2a represents a substituted or unsubstituted alkyl group. q3 represents an integer of 0 to 2. When a plurality of R 2a exist, they may be the same or different from each other.
R1aは置換又は無置換の炭素数1~6のアルキル基を表すことが好ましい。炭素数1~6のアルキル基としては、例えば、メチル基、エチル基、n-プロピル基、i-プロピル基、n-ブチル基、n-ヘキシル基等が挙げられる。
上記アルキル基が置換基を有する場合の置換基としては、ヒドロキシル基、カルボキシル基、アルコキシ基、アリール基、ヘテロアリール基、ハロゲン原子、ニトロ基、シアノ基、シリル基等が挙げられる。
R1aは無置換の炭素数1~3の直鎖アルキル基であることが好ましく、メチル基又はエチル基であることがより好ましい。 R 1a in the general formula (S-2-e2) represents a hydrogen atom or a substituted or unsubstituted alkyl group.
R 1a preferably represents a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms. Examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an n-hexyl group and the like.
Examples of the substituent when the alkyl group has a substituent include a hydroxyl group, a carboxyl group, an alkoxy group, an aryl group, a heteroaryl group, a halogen atom, a nitro group, a cyano group and a silyl group.
R 1a is preferably an unsubstituted linear alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group or an ethyl group.
R2aは置換又は無置換の炭素数1~6のアルキル基を表すことが好ましい。炭素数1~6のアルキル基としては、例えば、メチル基、エチル基、n-プロピル基、i-プロピル基、n-ブチル基、n-ヘキシル基等が挙げられる。
上記アルキル基が置換基を有する場合の置換基としては、ヒドロキシル基、カルボキシル基、アルコキシ基、アリール基、ヘテロアリール基、ハロゲン原子、ニトロ基、シアノ基、シリル基等が挙げられる。
R2aは無置換の炭素数1~3の直鎖アルキル基であることが好ましく、メチル基又はエチル基であることがより好ましい。
q3は0~2の整数を表し、0又は1であることが好ましく、0であることがより好ましい。 R 2a in the general formula (S-2-e3) represents a substituted or unsubstituted alkyl group.
R 2a preferably represents a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms. Examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an n-hexyl group and the like.
Examples of the substituent when the alkyl group has a substituent include a hydroxyl group, a carboxyl group, an alkoxy group, an aryl group, a heteroaryl group, a halogen atom, a nitro group, a cyano group and a silyl group.
R 2a is preferably an unsubstituted linear alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group or an ethyl group.
q3 represents an integer of 0 to 2, preferably 0 or 1, and more preferably 0.
一般式(S-2-r1)中、R3aは水素原子又はメチル基を表す。 In the general formulas (S-2-r1) and (S-2-r2), L 2 has the same meaning as that in the general formula (S-2).
In the general formula (S-2-r1), R 3a represents a hydrogen atom or a methyl group.
ポリオルガノシルセスキオキサン(SQ)中の全構成単位に対する構成単位(b)の含有質量比率は、30~99質量%であることが好ましく、50~95質量%であることがより好ましく、65~95質量%であることがさらに好ましく、85~95質量%であることが最も好ましい。 Mass ratio of the constituent unit (b) in the polyorganosylsesquioxane (SQ) (when the polyorganosylsesquioxane (SQ) contains two or more constituent units (b), the polyorganosylsesquioxane (SQ) contains 30% by mass or more and less than 100% by mass with respect to all the structural units in polyorganosylsesquioxane (SQ). .. When the content mass ratio of the structural unit (b) is 30% by mass or more, the crosslinked structure formed by the reaction of the reactive groups in the polyorganosylsesquioxane (SQ) increases, and the resistance of the hard coat layer increases. Increases scratch resistance and surface hardness.
The content mass ratio of the constituent unit (b) to all the constituent units in the polyorganosylsesquioxane (SQ) is preferably 30 to 99% by mass, more preferably 50 to 95% by mass, 65. It is more preferably to 95% by mass, and most preferably 85 to 95% by mass.
ポリオルガノシルセスキオキサン(SQ)は、上記構成単位(a)、構成単位(b)以外のその他の構成単位(「構成単位(c)」とも呼ぶ。)を有していてもよい。
ポリオルガノシルセスキオキサン(SQ)が構成単位(c)を有する場合の構成単位(c)としては特に限定されないが、例えば、下記一般式(S-3)で表される構成単位が挙げられる。 <Other building blocks>
The polyorganosylsesquioxane (SQ) may have other structural units (also referred to as “constituent unit (c)”) other than the above-mentioned structural unit (a) and the structural unit (b).
The structural unit (c) when the polyorganosylsesquioxane (SQ) has the structural unit (c) is not particularly limited, and examples thereof include a structural unit represented by the following general formula (S-3). ..
フッ素原子を含有する基(「フッ素含有基」とも呼ぶ。)とは、少なくとも1つのフッ素原子を含んでなる基であり、例えば、フッ素原子、パーフルオロポリエーテル基以外の少なくとも1つのフッ素原子を有する有機基などが挙げられる。上記有機基としては、アルキル基、シクロアルキル基、アルケニル基、シクロアルケニル基、アルキニル基、シクロアルキニル基、アリール基、及びこれらの少なくとも2つを組み合わせてなる基が挙げられ、アルキル基であることが好ましい。また、上記アルキル基、シクロアルキル基、アルケニル基、シクロアルケニル基、アルキニル基、シクロアルキニル基、アリール基は、フッ素原子以外に更に置換基を有していてもよい。
フッ素含有基は、炭素数1~20のフルオロアルキル基であることが好ましく、炭素数2~15のフルオロアルキル基であることがより好ましく、炭素数4~10のフルオロアルキル基であることが更に好ましく、炭素数4~8のフルオロアルキル基であることが特に好ましい。
1つのフッ素含有基に含まれるフッ素原子の数は、3個以上であることが好ましく、5個以上であることがより好ましく、9個以上であることが更に好ましい。
1つのフッ素含有基に含まれるフッ素原子の数は、17個以下であることが好ましく、13個以下であることがより好ましい。 In the general formula (S-3), Q 3 represents a group containing a fluorine atom.
A group containing a fluorine atom (also referred to as a "fluorine-containing group") is a group containing at least one fluorine atom, and for example, at least one fluorine atom other than a fluorine atom and a perfluoropolyether group. Examples thereof include organic groups having. Examples of the organic group include an alkyl group, a cycloalkyl group, an alkenyl group, a cycloalkenyl group, an alkynyl group, a cycloalkynyl group, an aryl group, and a group formed by combining at least two of these, which are alkyl groups. Is preferable. Further, the alkyl group, cycloalkyl group, alkenyl group, cycloalkenyl group, alkynyl group, cycloalkynyl group and aryl group may further have a substituent in addition to the fluorine atom.
The fluorine-containing group is preferably a fluoroalkyl group having 1 to 20 carbon atoms, more preferably a fluoroalkyl group having 2 to 15 carbon atoms, and further preferably a fluoroalkyl group having 4 to 10 carbon atoms. It is preferably a fluoroalkyl group having 4 to 8 carbon atoms, and is particularly preferable.
The number of fluorine atoms contained in one fluorine-containing group is preferably 3 or more, more preferably 5 or more, and further preferably 9 or more.
The number of fluorine atoms contained in one fluorine-containing group is preferably 17 or less, and more preferably 13 or less.
q1は1~7の整数を表すことが好ましく、1~5の整数を表すことがより好ましく、1又は2を表すことが更に好ましい。
q2は2~8の整数を表すことが好ましく、4~8の整数を表すことがより好ましく、4~6の整数を表すことが更に好ましい。
Rq1はフッ素原子を表すことが好ましい。 In the general formula (S-3-f),
q1 preferably represents an integer of 1 to 7, more preferably an integer of 1 to 5, and even more preferably 1 or 2.
q2 preferably represents an integer of 2 to 8, more preferably an integer of 4 to 8, and even more preferably an integer of 4 to 6.
Rq 1 preferably represents a fluorine atom.
装置名:EcoSEC HLC-8320GPC(東ソー株式会社製)
測定温度:40℃
溶離液:テトラヒドロフラン(安定剤含有、WAKO一級)
流量:0.35ml/min
検出器:示差屈折率(RI)
使用カラム:TSKgel(登録商標) SuperHZM-H、TSKgel(登録商標) SuperHZ4000、TSKgel(登録商標) SuperHZ200(東ソー株式会社製) The weight average molecular weight, number average molecular weight, and molecular weight dispersion of polyorganosylsesquioxane (SQ) are values calculated by gel permeation chromatography (GPC) in terms of polystyrene. The weight average molecular weight, number average molecular weight, and molecular weight dispersion are measured with the following devices and conditions.
Device name: EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation)
Measurement temperature: 40 ° C
Eluent: Tetrahydrofuran (containing stabilizer, WAKO first grade)
Flow rate: 0.35 ml / min
Detector: Differential Refractometer (RI)
Columns used: TSKgel (registered trademark) SuperHZM-H, TSKgel (registered trademark) SuperHZ4000, TSKgel (registered trademark) SuperHZ200 (manufactured by Tosoh Corporation)
なお、全固形分とはハードコート層形成用組成物の溶剤を除いたすべての成分をいう。
また、ハードコート層形成用組成物が後述のポリオルガノシルセスキオキサン(A)又はポリオルガノシルセスキオキサン(A1)を含む場合、ポリオルガノシルセスキオキサン(SQ)の含有量は、ポリオルガノシルセスキオキサン(A)又はポリオルガノシルセスキオキサン(A1)に対して0.001質量%~20質量%であることが好ましく、0.005質量%~10質量%がより好ましく、0.01質量%~5質量%が更に好ましい。 The content of polyorganosylsesquioxane (SQ) in the composition for forming a hard coat layer of the present invention is 0.001 to 20% by mass with respect to the total solid content in the composition for forming a hard coat layer. It is preferably 0.005 to 10% by mass, more preferably 0.01 to 1% by mass.
The total solid content refers to all the components of the composition for forming a hard coat layer except the solvent.
When the composition for forming a hard coat layer contains polyorganosilsesquioxane (A) or polyorganosilsesquioxane (A1), which will be described later, the content of polyorganosilsesquioxane (SQ) is poly. It is preferably 0.001% by mass to 20% by mass, more preferably 0.005% by mass to 10% by mass, and 0, based on organosilsesquioxane (A) or polyorganosilsesquioxane (A1). More preferably, it is 0.01% by mass to 5% by mass.
本発明に用いるポリオルガノシルセスキオキサン(SQ)の製造方法は、特に限定されず、公知の製造方法を用いて製造することができるが、例えば、加水分解性シラン化合物を加水分解及び縮合させる方法により製造できる。上記加水分解性シラン化合物としては、パーフルオロポリエーテル基を含有する基を有する加水分解性三官能シラン化合物(好ましくは下記一般式(Sd-1)で表される化合物)、カチオン重合性基及びラジカル重合性基からなる群より選ばれる反応性基を含む基を有する加水分解性三官能シラン化合物(好ましくは下記一般式(Sd-2)で表される化合物)、及び、必要によりその他の加水分解性三官能シラン化合物(好ましくは下記一般式(Sd-3)で表される化合物)を使用することが好ましい。
下記一般式(Sd-1)で表される化合物は、上記一般式(S-1)で表される構成単位(a)に対応し、下記一般式(Sd-2)で表される化合物は、上記一般式(S-2)で表される構成単位(b)に対応し、下記一般式(Sd-3)で表される化合物は、上記一般式(S-3)で表される構成単位(c)に対応する。 <Manufacturing method of polyorganosylsesquioxane (SQ)>
The method for producing the polyorganosylsesquioxane (SQ) used in the present invention is not particularly limited and can be produced using a known production method. For example, a hydrolyzable silane compound is hydrolyzed and condensed. It can be manufactured by the method. Examples of the hydrolyzable silane compound include a hydrolyzable trifunctional silane compound having a group containing a perfluoropolyether group (preferably a compound represented by the following general formula (Sd-1)), a cationically polymerizable group, and a cationically polymerizable group. A hydrolyzable trifunctional silane compound having a group containing a reactive group selected from the group consisting of radically polymerizable groups (preferably a compound represented by the following general formula (Sd-2)), and if necessary, other water addition. It is preferable to use a degradable trifunctional silane compound (preferably a compound represented by the following general formula (Sd-3)).
The compound represented by the following general formula (Sd-1) corresponds to the structural unit (a) represented by the above general formula (S-1), and the compound represented by the following general formula (Sd-2) corresponds to the compound represented by the following general formula (Sd-2). , The compound represented by the following general formula (Sd-3) corresponding to the structural unit (b) represented by the above general formula (S-2) has a configuration represented by the above general formula (S-3). Corresponds to the unit (c).
一般式(Sd-2)中、X7~X9は各々独立にアルコキシ基又はハロゲン原子を表し、L2及びQ2はそれぞれ一般式(S-2)におけるものと同じ意味を表す。
一般式(Sd-3)中、X10~X12は各々独立にアルコキシ基又はハロゲン原子を表し、L3及びQ3はそれぞれ一般式(S-3)におけるものと同じ意味を表す。 In the general formula (Sd-1), X 4 ~ X 6 each independently represent an alkoxy group or a halogen atom, each L 1 and Q 1 have the same meanings as in the general formula (S-1).
In the general formula (Sd-2), X 7 to X 9 independently represent an alkoxy group or a halogen atom, and L 2 and Q 2 have the same meanings as those in the general formula (S-2), respectively.
In the general formula (Sd-3), X 10 to X 12 independently represent an alkoxy group or a halogen atom, and L 3 and Q 3 have the same meanings as those in the general formula (S-3), respectively.
一般式(Sd-2)中のL2及びQ2は、一般式(S-2)中のL2及びQ2とそれぞれ同義であり、好ましい範囲も同様である。
一般式(Sd-3)中のL3及びQ3は、一般式(S-3)中のL3及びQ3とそれぞれ同義であり、好ましい範囲も同様である。 L 1 and Q 1 in the general formula (Sd-1) has the general formula (S-1) and L 1 and Q 1 in have the same meanings and preferred ranges are also the same.
L 2 and Q 2 in the general formula (Sd-2) has the general formula (S-2) and L 2 and Q 2 in have the same meanings and preferred ranges are also the same.
L 3 and Q 3 in the general formula (Sd-3) has the general formula (S-3) and L 3 and Q 3 in have the same meanings and preferred ranges are also the same.
上記アルコキシ基としては、例えば、メトキシ基、エトキシ基、プロポキシ基、イソプロピルオキシ基、ブトキシ基、イソブチルオキシ基等の炭素数1~4のアルコキシ基等が挙げられる。
上記ハロゲン原子としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられる。
X4~X12としては、アルコキシ基が好ましく、メトキシ基、エトキシ基がより好ましい。なお、X4~X12は、それぞれ同一であっても、異なっていてもよい。 In the general formula (Sd-1) ~ (Sd -3), X 4 ~ X 12 represents an alkoxy group or a halogen atom independently.
Examples of the alkoxy group include an alkoxy group having 1 to 4 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, an isopropyloxy group, a butoxy group, and an isobutyloxy group.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like.
As X 4 to X 12 , an alkoxy group is preferable, and a methoxy group and an ethoxy group are more preferable. Note that X 4 to X 12 may be the same or different from each other.
上記溶媒としては、例えば、ベンゼン、トルエン、キシレン、エチルベンゼン等の芳香族炭化水素;ジエチルエーテル、ジメトキシエタン、テトラヒドロフラン、ジオキサン等のエーテル;プロピレングリコールモノメチルエーテル等のグリコールエーテル;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン;酢酸メチル、酢酸エチル、酢酸イソプロピル、酢酸ブチル等のエステル;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド等のアミド;アセトニトリル、プロピオニトリル、ベンゾニトリル等のニトリル;メタノール、エタノール、イソプロピルアルコール、ブタノール等のアルコール等が挙げられる。
上記溶媒としては、ケトン又はエーテルが好ましい。なお、溶媒は1種を単独で使用することも、2種以上を組み合わせて使用することもできる。 The hydrolysis and condensation reaction of the hydrolyzable silane compound can be carried out in the presence or absence of a solvent, and is preferably carried out in the presence of a solvent.
Examples of the solvent include aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene; ethers such as diethyl ether, dimethoxyethane, tetrahydrofuran and dioxane; glycol ethers such as propylene glycol monomethyl ether; acetone, methyl ethyl ketone and methyl isobutyl ketone. Such as ketones; esters such as methyl acetate, ethyl acetate, isopropyl acetate, butyl acetate; amides such as N, N-dimethylformamide, N, N-dimethylacetamide; nitriles such as acetonitrile, propionitrile, benzonitrile; methanol, Examples thereof include alcohols such as ethanol, isopropyl alcohol and butanol.
As the solvent, ketones or ethers are preferable. The solvent may be used alone or in combination of two or more.
上記酸触媒としては、特に限定されず、例えば、塩酸、硫酸、硝酸、リン酸、ホウ酸等の鉱酸;リン酸エステル;酢酸、蟻酸、トリフルオロ酢酸等のカルボン酸;メタンスルホン酸、トリフルオロメタンスルホン酸、p-トルエンスルホン酸等のスルホン酸;活性白土等の固体酸;塩化鉄等のルイス酸等が挙げられる。
上記アルカリ触媒としては、特に限定されず、例えば、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化セシウム等のアルカリ金属の水酸化物;水酸化マグネシウム、水酸化カルシウム、水酸化バリウム等のアルカリ土類金属の水酸化物;炭酸リチウム、炭酸ナトリウム、炭酸カリウム、炭酸セシウム等のアルカリ金属の炭酸塩;炭酸マグネシウム等のアルカリ土類金属の炭酸塩;炭酸水素リチウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素セシウム等のアルカリ金属の炭酸水素塩;酢酸リチウム、酢酸ナトリウム、酢酸カリウム、酢酸セシウム等のアルカリ金属の有機酸塩(例えば、酢酸塩);酢酸マグネシウム等のアルカリ土類金属の有機酸塩(例えば、酢酸塩);リチウムメトキシド、ナトリウムメトキシド、ナトリウムエトキシド、ナトリウムイソプロポキシド、カリウムエトキシド、カリウムt-ブトキシド等のアルカリ金属のアルコキシド;ナトリウムフェノキシド等のアルカリ金属のフェノキシド;トリエチルアミン、N-メチルピペリジン、1,8-ジアザビシクロ[5.4.0]ウンデカ-7-エン、1,5-ジアザビシクロ[4.3.0]ノナ-5-エン等のアミン類(第3級アミン等);ピリジン、2,2'-ビピリジル、1,10-フェナントロリン等の含窒素芳香族複素環化合物等が挙げられる。
なお、触媒は1種を単独で使用することもできるし、2種以上を組み合わせて使用することもできる。また、触媒は、水又は溶媒等に溶解又は分散させた状態で使用することもできる。 The hydrolysis and condensation reaction of the hydrolyzable silane compound is preferably carried out in the presence of a catalyst and water. The catalyst may be an acid catalyst or an alkali catalyst.
The acid catalyst is not particularly limited, and for example, mineral acids such as hydrochloric acid, sulfuric acid, nitrate, phosphoric acid and boric acid; phosphoric acid esters; carboxylic acids such as acetic acid, formic acid and trifluoroacetic acid; methanesulfonic acid and trifluo. Examples thereof include sulfonic acids such as lomethane sulfonic acid and p-toluene sulfonic acid; solid acids such as active white clay; and Lewis acids such as iron chloride.
The alkali catalyst is not particularly limited, and for example, hydroxides of alkali metals such as lithium hydroxide, sodium hydroxide, potassium hydroxide, and cesium hydroxide; magnesium hydroxide, calcium hydroxide, barium hydroxide, and the like. Alkaline earth metal hydroxides; Alkaline metal carbonates such as lithium carbonate, sodium carbonate, potassium carbonate, cesium carbonate; Alkaline earth metal carbonates such as magnesium carbonate; Lithium hydrogen carbonate, sodium hydrogen carbonate, hydrogen carbonate Alkaline metal hydrogen carbonates such as potassium and cesium hydrogen carbonate; alkali metal organic acid salts such as lithium acetate, sodium acetate, potassium acetate and cesium acetate (for example, acetate); alkaline earth metals organic such as magnesium acetate Alkaline acid salts (eg, acetates); alkali metal alkoxides such as lithium methoxydo, sodium methoxydo, sodium ethoxydo, sodium isopropoxide, potassium ethoxide, potassium t-butoxide; alkali metal phenoxides such as sodium phenoxide; Minerals such as triethylamine, N-methylpiperidin, 1,8-diazabicyclo [5.4.0] undec-7-ene, 1,5-diazabicyclo [4.3.0] nona-5-ene (tertiary) Amine and the like); Examples thereof include nitrogen-containing aromatic heterocyclic compounds such as pyridine, 2,2'-bipyridyl and 1,10-phenanthroline.
One type of catalyst may be used alone, or two or more types may be used in combination. The catalyst can also be used in a state of being dissolved or dispersed in water, a solvent or the like.
本発明のハードコート層形成用組成物は、上記ポリオルガノシルセスキオキサン(SQ)に加えて更に、上記ポリオルガノシルセスキオキサン(SQ)とは異なるポリオルガノシルセスキオキサン(A)を含むことが好ましい。 [Polyorganosylsesquioxane (A)]
In the composition for forming a hard coat layer of the present invention, in addition to the above-mentioned polyorganosilsesquioxane (SQ), a polyorganosilsesquioxane (A) different from the above-mentioned polyorganosilsesquioxane (SQ) is further added. It is preferable to include it.
上記ポリオルガノシルセスキオキサン(A)は、重合性基を有するポリオルガノシルセスキオキサン(A1)であることが好ましい。
本発明のハードコート層形成用組成物が重合性基を有するポリオルガノシルセスキオキサン(A1)を含むと、ポリオルガノシルセスキオキサン(SQ)中の反応性基と、ポリオルガノシルセスキオキサン(A1)中の重合性基とがポリオルガノシルセスキオキサン(A1)の密で複雑に入り組んだ有機-無機架橋ネットワークに絡み合いながら結合を形成し、ポリオルガノシルセスキオキサン(SQ)をハードコート層表面に強固に固定化することができる。このため、スチールウール擦り試験の擦り回数を増加させてもポリオルガノシルセスキオキサン(SQ)が表面から脱落することなく、高い滑り性を維持することができ、より優れた耐擦傷性を発揮することができる。また、上記結合形成により、表面硬度も更に向上する。 <Polyorganosylsesquioxane having a polymerizable group (A1)>
The polyorganosylsesquioxane (A) is preferably a polyorganosylsesquioxane (A1) having a polymerizable group.
When the composition for forming a hard coat layer of the present invention contains a polyorganosilsesquioxane (A1) having a polymerizable group, the reactive group in the polyorganosilsesquioxane (SQ) and the polyorganosilsesquiokio The polymerizable group in sun (A1) forms a bond while being intertwined with the dense and intricate organic-inorganic crosslinked network of polyorganosylsesquioxane (A1) to form polyorganosylsesquioxane (SQ). It can be firmly fixed to the surface of the hard coat layer. Therefore, even if the number of rubbing of the steel wool rubbing test is increased, the polyorganosylsesquioxane (SQ) does not fall off from the surface, and high slipperiness can be maintained, and more excellent scratch resistance is exhibited. can do. Further, the surface hardness is further improved by the bond formation.
エポキシ基を有するポリオルガノシルセスキオキサン(a1)(単に「ポリオルガノシルセスキオキサン(a1)」ともいう。)は、少なくとも、エポキシ基を含有するシロキサン構成単位を有し、下記一般式(1)で表されるポリオルガノシルセスキオキサンであることが好ましい。 (Polyorganosylsesquioxane having an epoxy group (a1))
The polyorganosylsesquioxane (a1) having an epoxy group (also simply referred to as “polyorganosylsesquioxane (a1)”) has at least a siloxane constituent unit containing an epoxy group, and has the following general formula (1). It is preferably the polyorganosylsesquioxane represented by 1).
エポキシ基を含有する基としては、オキシラン環を有する公知の基が挙げられる。
Rbは、下記式(1b)~(4b)で表される基であることが好ましい。 In the general formula (1), Rb represents a group containing an epoxy group.
Examples of the group containing an epoxy group include known groups having an oxylan ring.
Rb is preferably a group represented by the following formulas (1b) to (4b).
R1b、R2b、R3b及びR4bが表すアルキレン基としては、炭素数1~10の直鎖又は分岐鎖状のアルキレン基が好ましく、例えば、メチレン基、メチルメチレン基、ジメチルメチレン基、エチレン基、i-プロピレン基、n-プロピレン基、n-ブチレン基、n-ペンチレン基、n-ヘキシレン基、n-デシレン基等が挙げられる。
R1b、R2b、R3b及びR4bが表すアルキレン基が置換基を有する場合の置換基としては、ヒドロキシル基、カルボキシル基、アルコキシ基、アリール基、ヘテロアリール基、ハロゲン原子、ニトロ基、シアノ基、シリル基等が挙げられる。
R1b、R2b、R3b及びR4bとしては、無置換の炭素数1~4の直鎖状のアルキレン基、無置換の炭素数3又は4の分岐鎖状のアルキレン基が好ましく、エチレン基、n-プロピレン基、又はi-プロピレン基がより好ましく、さらに好ましくはエチレン基、又はn-プロピレン基である。 In the above formulas (1b) to (4b), ** represents a connecting portion with Si in the general formula (1), and R 1b , R 2b , R 3b and R 4b are substituted or unsubstituted alkylene groups. show.
As the alkylene group represented by R 1b , R 2b , R 3b and R 4b , a linear or branched alkylene group having 1 to 10 carbon atoms is preferable, and for example, a methylene group, a methylmethylene group, a dimethylmethylene group or ethylene. Examples thereof include a group, an i-propylene group, an n-propylene group, an n-butylene group, an n-pentylene group, an n-hexylene group and an n-decylene group.
When the alkylene group represented by R 1b , R 2b , R 3b and R 4b has a substituent, the substituent includes a hydroxyl group, a carboxyl group, an alkoxy group, an aryl group, a heteroaryl group, a halogen atom, a nitro group and a cyano group. Groups, silyl groups and the like can be mentioned.
As R 1b , R 2b , R 3b and R 4b , an unsubstituted linear alkylene group having 1 to 4 carbon atoms and an unsubstituted branched chain alkylene group having 3 or 4 carbon atoms are preferable, and an ethylene group is preferable. , N-propylene group or i-propylene group is more preferable, and ethylene group or n-propylene group is more preferable.
Rcが表す1価の基としては、水素原子、置換若しくは無置換のアルキル基、置換若しくは無置換のシクロアルキル基、置換若しくは無置換のアルケニル基、置換若しくは無置換のアリール基、又は置換若しくは無置換のアラルキル基が挙げられる。 In the general formula (1), Rc represents a monovalent group.
The monovalent group represented by Rc includes a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted. Substituted aralkyl groups can be mentioned.
Rcが表すシクロアルキル基としては、炭素数3~15のシクロアルキル基が挙げられ、例えば、シクロブチル基、シクロペンチル基、シクロヘキシル基等が挙げられる。
Rcが表すアルケニル基としては、炭素数2~10のアルケニル基が挙げられ、例えば、ビニル基、アリル基、イソプロペニル基等の直鎖又は分岐鎖状のアルケニル基が挙げられる。
Rcが表すアリール基としては、炭素数6~15のアリール基が挙げられ、例えば、フェニル基、トリル基、ナフチル基等が挙げられる。
Rcが表すアラルキル基としては、炭素数7~20のアラルキル基が挙げられ、例えば、ベンジル基、フェネチル基等が挙げられる。 Examples of the alkyl group represented by Rc include an alkyl group having 1 to 10 carbon atoms, for example, a methyl group, an ethyl group, a propyl group, an n-butyl group, an isopropyl group, an isobutyl group, an s-butyl group, and a t-butyl. Examples thereof include a linear or branched alkyl group such as a group and an isopentyl group.
Examples of the cycloalkyl group represented by Rc include a cycloalkyl group having 3 to 15 carbon atoms, and examples thereof include a cyclobutyl group, a cyclopentyl group, and a cyclohexyl group.
Examples of the alkenyl group represented by Rc include an alkenyl group having 2 to 10 carbon atoms, and examples thereof include a linear or branched alkenyl group such as a vinyl group, an allyl group, and an isopropenyl group.
Examples of the aryl group represented by Rc include an aryl group having 6 to 15 carbon atoms, and examples thereof include a phenyl group, a tolyl group, and a naphthyl group.
Examples of the aralkyl group represented by Rc include an aralkyl group having 7 to 20 carbon atoms, and examples thereof include a benzyl group and a phenethyl group.
q/(q+r)は0.5~1.0であることが好ましい。ポリオルガノシルセスキオキサン(a1)に含まれるRb又はRcで表される基全量に対して、Rbで表される基を半数以上とすることで、有機架橋基が作るネットワークが十分に形成されるため、硬度、繰り返し折り曲げ耐性の各性能を良好に保つことができる。
q/(q+r)は0.7~1.0であることがより好ましく、0.9~1.0がさらに好ましく、0.95~1.0であることが特に好ましい。 In the general formula (1), q is more than 0 and r is 0 or more.
q / (q + r) is preferably 0.5 to 1.0. By making the number of groups represented by Rb more than half of the total amount of groups represented by Rb or Rc contained in polyorganosylsesquioxane (a1), a network formed by organic cross-linking groups is sufficiently formed. Therefore, each performance of hardness and repeated bending resistance can be kept good.
q / (q + r) is more preferably 0.7 to 1.0, further preferably 0.9 to 1.0, and particularly preferably 0.95 to 1.0.
r/(q+r)は0.005~0.10がより好ましく、0.005~0.05がさらに好ましく、0.005~0.025であることが特に好ましい。 In the general formula (1), it is also preferable that there are a plurality of Rc and the plurality of Rc form a bond with each other. In this case, r / (q + r) is preferably 0.005 to 0.20.
r / (q + r) is more preferably 0.005 to 0.10, further preferably 0.005 to 0.05, and particularly preferably 0.005 to 0.025.
また、本発明のハードコート層形成用組成物中のポリオルガノシルセスキオキサン(A)の含有量は、ハードコート層形成用組成物の全固形分に対して99質量%以下であることが好ましい。 When the composition for forming a hard coat layer of the present invention contains polyorganosilsesquioxane (A), the content of polyorganosilsesquioxane (A) is the total solid content of the composition for forming a hard coat layer. It is preferably 50% by mass or more, more preferably 70% by mass or more, and further preferably 80% by mass or more.
Further, the content of polyorganosylsesquioxane (A) in the composition for forming a hard coat layer of the present invention is 99% by mass or less with respect to the total solid content of the composition for forming a hard coat layer. preferable.
上記ポリオルガノシルセスキオキサン(SQ)はカチオン重合性基及びラジカル重合性基からなる群より選ばれる反応性基を含む。また、上記ポリオルガノシルセスキオキサン(A1)も重合性基を含む。これらの重合性基を反応させて硬化を進行させるために、ハードコート層形成用組成物は、カチオン重合開始剤及びラジカル重合開始剤からなる群より選ばれる重合開始剤を含むことが好ましい。重合開始剤は一種のみ用いてもよく、構造の異なる二種以上を併用してもよい。また、重合開始剤は光重合開始剤でも良く、熱重合開始剤でも良い。 (Polymerization initiator)
The polyorganosylsesquioxane (SQ) contains a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group. The polyorganosylsesquioxane (A1) also contains a polymerizable group. In order to react these polymerizable groups to proceed with curing, the composition for forming a hard coat layer preferably contains a polymerization initiator selected from the group consisting of a cationic polymerization initiator and a radical polymerization initiator. Only one type of polymerization initiator may be used, or two or more types having different structures may be used in combination. Further, the polymerization initiator may be a photopolymerization initiator or a thermal polymerization initiator.
溶媒としては、有機溶媒が好ましく、有機溶媒の一種または二種以上を任意の割合で混合して用いることができる。有機溶媒の具体例としては、例えば、メタノール、エタノール、プロパノール、n-ブタノール、i-ブタノール等のアルコール類;アセトン、メチルイソブチルケトン、メチルエチルケトン、シクロヘキサノン等のケトン類;エチルセロソルブ等のセロソルブ類;トルエン、キシレン等の芳香族類;プロピレングリコールモノメチルエーテル等のグリコールエーテル類;酢酸メチル、酢酸エチル、酢酸ブチル等の酢酸エステル類;ジアセトンアルコール等が挙げられる。
ハードコート層形成用組成物中の溶媒の含有量は、ハードコート層形成用組成物の塗布適性を確保できる範囲で適宜調整することができる。例えば、上記のポリオルガノシルセスキオキサン(SQ)とポリオルガノシルセスキオキサン(A)および重合開始剤の合計量100質量部に対して、50~500質量部とすることができ、好ましくは80~200質量部とすることができる。
また、ハードコート層形成用組成物の固形分濃度は特に限定されないが、10~90質量%であることが好ましく、20~80質量%であることがより好ましく、40~70質量%であることが更に好ましい。 (solvent)
As the solvent, an organic solvent is preferable, and one kind or two or more kinds of organic solvents can be mixed and used at an arbitrary ratio. Specific examples of the organic solvent include alcohols such as methanol, ethanol, propanol, n-butanol and i-butanol; ketones such as acetone, methylisobutylketone, methylethylketone and cyclohexanone; cellosolves such as ethylcellosolve; toluene. , Aromatic substances such as xylene; glycol ethers such as propylene glycol monomethyl ether; acetate esters such as methyl acetate, ethyl acetate and butyl acetate; diacetone alcohol and the like.
The content of the solvent in the composition for forming a hard coat layer can be appropriately adjusted within a range in which the coating suitability of the composition for forming a hard coat layer can be ensured. For example, the total amount of the above-mentioned polyorganosilsesquioxane (SQ), polyorganosilsesquioxane (A) and the polymerization initiator can be 50 to 500 parts by mass, preferably 50 parts by mass, based on 100 parts by mass. It can be 80 to 200 parts by mass.
The solid content concentration of the composition for forming a hard coat layer is not particularly limited, but is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and 40 to 70% by mass. Is more preferable.
本発明のハードコート層形成用組成物は、更に必要に応じて、公知の添加剤の一種以上を任意に含むことができる。そのような添加剤としては、重合禁止剤、紫外線吸収剤、酸化防止剤、帯電防止剤等を挙げることができる。それらの詳細については、例えば特開2012-229412号公報段落[0032]~[0034]を参照できる。ただしこれらに限らず、重合性組成物に一般に使用され得る各種添加剤を用いることができる。また、組成物への添加剤の添加量は適宜調整すればよく、特に限定されるものではない。 (Additive)
The composition for forming a hard coat layer of the present invention may optionally contain one or more of known additives, if necessary. Examples of such additives include polymerization inhibitors, ultraviolet absorbers, antioxidants, antistatic agents and the like. For details thereof, for example, paragraphs [0032] to [0034] of JP2012-229421A can be referred to. However, the present invention is not limited to these, and various additives that can be generally used in the polymerizable composition can be used. Further, the amount of the additive added to the composition may be appropriately adjusted, and is not particularly limited.
本発明のハードコート層形成用組成物は上記した各種成分を同時に、または任意の順序で順次混合することにより調製することができる。調製方法は特に限定されるものではなく、調製には公知の攪拌機等を用いることができる。 <Method of preparing composition for forming hard coat layer>
The composition for forming a hard coat layer of the present invention can be prepared by mixing the above-mentioned various components simultaneously or sequentially in any order. The preparation method is not particularly limited, and a known stirrer or the like can be used for the preparation.
本発明のハードコートフィルムは、基材及びハードコート層を含むハードコートフィルムであって、上記ハードコート層は、上述の本発明のハードコート層形成用組成物の硬化物を含む。 [Hard coat film]
The hard coat film of the present invention is a hard coat film containing a base material and a hard coat layer, and the hard coat layer contains the cured product of the above-mentioned hard coat layer forming composition of the present invention.
本発明のハードコートフィルムにおいてハードコート層の膜厚は特に限定されないが、1~50μmであることが好ましく、3~30μmであることがより好ましく、5~20μmであることが更に好ましい。 (Thickness of hard coat layer)
In the hard coat film of the present invention, the film thickness of the hard coat layer is not particularly limited, but is preferably 1 to 50 μm, more preferably 3 to 30 μm, and even more preferably 5 to 20 μm.
本発明のハードコートフィルムの基材について説明する。
基材は、可視光領域の透過率が70%以上であることが好ましく、80%以上であることがより好ましい。
基材はポリマー樹脂を含むことが好ましい。すなわち、基材はプラスチック基材であることが好ましい。 <Base material>
The base material of the hard coat film of the present invention will be described.
The substrate preferably has a transmittance of 70% or more in the visible light region, and more preferably 80% or more.
The base material preferably contains a polymer resin. That is, the base material is preferably a plastic base material.
ポリマー樹脂としては、光学的な透明性、機械的強度、熱安定性などに優れるポリマーが好ましい。 (Polymer resin)
As the polymer resin, a polymer having excellent optical transparency, mechanical strength, thermal stability and the like is preferable.
基材は、ハードコートフィルムの折り曲げ耐性を必要とする場合においては、上記のポリマー樹脂を更に柔軟化する素材を含有しても良い。柔軟化素材とは、破断折り曲げ回数を向上させる化合物を指し、柔軟化素材としては、ゴム質弾性体、脆性改良剤、可塑剤、スライドリングポリマー等を用いることが出来る。
柔軟化素材として具体的には、特開2016-167043号公報における段落番号[0051]~[0114]に記載の柔軟化素材を好適に用いることができる。 (Flexible material)
The base material may contain a material that further softens the above-mentioned polymer resin when the bending resistance of the hard coat film is required. The softening material refers to a compound that improves the number of fractures and bends, and as the softening material, a rubber elastic body, a brittleness improver, a plasticizer, a slide ring polymer, or the like can be used.
Specifically, as the softening material, the softening material described in paragraph numbers [0051] to [0114] in JP-A-2016-167043 can be preferably used.
基材には、用途に応じた種々の添加剤(例えば、紫外線吸収剤、マット剤、酸化防止剤、剥離促進剤、レターデーション(光学異方性)調節剤、など)を添加できる。それらは固体でもよく油状物でもよい。すなわち、その融点又は沸点において特に限定されるものではない。また添加剤を添加する時期は基材を作製する工程において何れの時点で添加しても良く、素材調製工程に添加剤を添加し調製する工程を加えて行ってもよい。更にまた、各素材の添加量は機能が発現する限りにおいて特に限定されない。
その他の添加剤としては、特開2016-167043号公報における段落番号[0117]~[0122]に記載の添加剤を好適に用いることができる。 (Other additives)
Various additives (for example, ultraviolet absorbers, matting agents, antioxidants, peeling accelerators, retardation (optical anisotropy) adjusting agents, etc.) can be added to the base material depending on the application. They may be solid or oily. That is, the melting point or boiling point is not particularly limited. Further, the additive may be added at any time in the step of producing the base material, or the step of adding the additive and preparing may be added to the material preparation step. Furthermore, the amount of each material added is not particularly limited as long as the function is exhibited.
As other additives, the additives described in paragraph numbers [0117] to [0122] in JP-A-2016-167043 can be preferably used.
基材の厚みは100μm以下であることがより好ましく、60μm以下であることが更に好ましく、50μm以下が最も好ましい。基材の厚みが薄くなれば、ハードコートフィルムの薄膜化が可能であるとともに、ハードコートフィルムの折り曲げ耐性を必要とする場合においては、折れ曲げ時の表面と裏面の曲率差が小さくなり、クラック等が発生し難くなり、複数回の折れ曲げでも、基材の破断が生じなくなる。一方、基材取り扱いの容易さの観点から基材の厚みは10μm以上であることが好ましく、15μm以上であることがより好ましい。光学フィルムが組み込まれる画像表示装置の薄型化の観点からは、光学フィルムの総厚は、70μm以下であることが好ましく、50μm以下であることが更に好ましい。 (Thickness of base material)
The thickness of the base material is more preferably 100 μm or less, further preferably 60 μm or less, and most preferably 50 μm or less. If the thickness of the base material is thin, the hard coat film can be thinned, and when bending resistance of the hard coat film is required, the difference in curvature between the front surface and the back surface at the time of bending becomes small, and cracks occur. Etc. are less likely to occur, and the base material is not broken even if it is bent a plurality of times. On the other hand, from the viewpoint of ease of handling the base material, the thickness of the base material is preferably 10 μm or more, and more preferably 15 μm or more. From the viewpoint of reducing the thickness of the image display device in which the optical film is incorporated, the total thickness of the optical film is preferably 70 μm or less, and more preferably 50 μm or less.
基材は、熱可塑性のポリマー樹脂を熱溶融して製膜しても良いし、ポリマーを均一に溶解した溶液から溶液製膜(ソルベントキャスト法)によって製膜しても良い。熱溶融製膜の場合は、上述の柔軟化素材及び種々の添加剤を、熱溶融時に加えることができる。一方、基材を溶液製膜法で作製する場合は、ポリマー溶液(以下、ドープともいう)には、各調製工程において上述の柔軟化素材及び種々の添加剤を加えることができる。またその添加する時期はドープ作製工程において何れでも添加しても良いが、ドープ調製工程の最後の調製工程に添加剤を添加し調製する工程を加えて行ってもよい。 (Method of producing base material)
The base material may be formed by thermally melting a thermoplastic polymer resin to form a film, or may be formed from a solution in which a polymer is uniformly dissolved by a solution film forming (solvent casting method). In the case of heat-melting film formation, the above-mentioned softening material and various additives can be added at the time of heat-melting. On the other hand, when the base material is prepared by the solution film forming method, the above-mentioned softening material and various additives can be added to the polymer solution (hereinafter, also referred to as dope) in each preparation step. Further, the timing of addition may be any in the dope preparation step, but the step of adding and preparing the additive may be added to the final preparation step of the dope preparation step.
本発明のハードコートフィルムは、ハードコート層の基材側とは反対側表面のオレイン酸接触角が30°以上であることが好ましい。オレイン酸接触角は、防汚性の指標であり、オレイン酸接触角が30°以上であると、指紋や皮脂の付着を防止することができる。オレイン酸接触角が大きいほど防汚性が高く、50°以上がより好ましく、60°以上が更に好ましい。 <Oleic acid contact angle>
The hard coat film of the present invention preferably has an oleic acid contact angle of 30 ° or more on the surface of the hard coat layer opposite to the base material side. The oleic acid contact angle is an index of antifouling property, and when the oleic acid contact angle is 30 ° or more, it is possible to prevent the adhesion of fingerprints and sebum. The larger the oleic acid contact angle, the higher the antifouling property, more preferably 50 ° or more, and even more preferably 60 ° or more.
本発明のハードコートフィルムは、ハードコート層の基材側とは反対側表面の動摩擦係数が0.30以下であることが好ましい。動摩擦係数は、表面滑り性の指標であり、動摩擦係数が0.30以下であると表面滑り性が良好となり、耐擦傷性により優れる。動摩擦係数は小さいほど耐擦傷性が良好となり、0.25以下がより好ましく、0.20以下が最も好ましい。 <Dynamic friction coefficient>
The hard coat film of the present invention preferably has a dynamic friction coefficient of 0.30 or less on the surface of the hard coat layer opposite to the base material side. The dynamic friction coefficient is an index of surface slipperiness, and when the dynamic friction coefficient is 0.30 or less, the surface slipperiness is good and the scratch resistance is more excellent. The smaller the coefficient of kinetic friction, the better the scratch resistance, more preferably 0.25 or less, and most preferably 0.20 or less.
本発明のハードコートフィルムの全ヘイズ値(%)は、0.50%未満であることが好ましく、0.30%未満であることがより好ましく、0.10%未満であることが更に好ましい。
上記ヘイズ値は、JIS-K7136(2000年)に準じ、例えば、日本電色工業(株)製ヘーズメーターNDH4000を用いて測定することができる。 <Haze value>
The total haze value (%) of the hard coat film of the present invention is preferably less than 0.50%, more preferably less than 0.30%, and even more preferably less than 0.10%.
The haze value can be measured according to JIS-K7136 (2000), for example, using a haze meter NDH4000 manufactured by Nippon Denshoku Kogyo Co., Ltd.
ただし、本発明のハードコートフィルムは、ハードコート層の上に更に耐擦傷層を有していてもよい。 The hard coat film of the present invention has sufficiently excellent scratch resistance only with a single hard coat layer. That is, the hard coat film of the present invention exhibits sufficiently excellent scratch resistance without separately providing a scratch resistant layer on the hard coat layer.
However, the hard coat film of the present invention may further have a scratch resistant layer on the hard coat layer.
本発明のハードコートフィルムの製造方法について説明する。
本発明のハードコートフィルムの製造方法は、
基材とハードコート層とを含むハードコートフィルムの製造方法であって、
(I)上記基材上に、前述の本発明のハードコート層形成用組成物を塗布して、ハードコート層塗膜を形成する工程、及び、
(II)上記ハードコート層塗膜を硬化することにより上記ハードコート層を形成する工程、を含むハードコートフィルムの製造方法である。 [Manufacturing method of hard coat film]
The method for producing the hard coat film of the present invention will be described.
The method for producing a hard coat film of the present invention is
A method for producing a hard coat film including a base material and a hard coat layer.
(I) A step of applying the above-mentioned composition for forming a hard coat layer of the present invention on the above base material to form a hard coat layer coating film, and
(II) A method for producing a hard coat film, which comprises a step of forming the hard coat layer by curing the hard coat layer coating film.
工程(I)は、基材上に前述の本発明のハードコート層形成用組成物を塗布して塗膜を設ける工程である。
基材及びハードコート層形成用組成物については前述したとおりである。 <Step (I)>
The step (I) is a step of applying the above-mentioned composition for forming a hard coat layer of the present invention on a base material to form a coating film.
The base material and the composition for forming the hard coat layer are as described above.
工程(II)は、上記塗膜を硬化処理することによりハードコート層を形成する工程である。 <Step (II)>
Step (II) is a step of forming a hard coat layer by curing the coating film.
(合成例1:SQ-2-1の合成)
温度計、攪拌装置、還流冷却器、及び窒素導入管を取り付けた200ミリリットルのフラスコ(反応容器)に、窒素気流下で2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン25.00g(0.101モル)およびパーフルオロポリエーテル基含有トリエトキシシラン(フルオロリンクS10、ソルベイ社製)2.07g(0.001モル)、メタノール6.0g、プロピレングリコールモノメチルエーテル(PGME)24.0gを混合し、50℃に昇温した。攪拌下、0.5質量%KOH水溶液5.05gを5分間で滴下し、7時間重縮合反応を行った。1mol/L塩酸にて中和し、溶媒留去し、化合物SQ-2-1の40質量%PGME溶液を40.0g得た。得られた化合物SQ-2-1のMwは3600、Mw/Mnは1.89であった。 [Synthesis of polyorganosylsesquioxane (SQ)]
(Synthesis Example 1: Synthesis of SQ-2-1)
25.00 g (0) of 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane in a 200 ml flask (reaction vessel) equipped with a thermometer, agitator, reflux condenser, and nitrogen introduction tube under a nitrogen stream. .101 mol) and 2.07 g (0.001 mol) of perfluoropolyether group-containing triethoxysilane (Fluorolink S10, manufactured by Solvay), 6.0 g of methanol, and 24.0 g of propylene glycol monomethyl ether (PGME) are mixed. Then, the temperature was raised to 50 ° C. Under stirring, 5.05 g of a 0.5 mass% KOH aqueous solution was added dropwise over 5 minutes, and a polycondensation reaction was carried out for 7 hours. It was neutralized with 1 mol / L hydrochloric acid and the solvent was distilled off to obtain 40.0 g of a 40 mass% PGME solution of compound SQ-2-1. The obtained compound SQ-2-1 had an Mw of 3600 and a Mw / Mn of 1.89.
反応性基を有する加水分解性三官能シラン化合物と、パーフルオロポリエーテル基を含有する基を有する加水分解性三官能シラン化合物の種類、及び混合比を変更した以外は合成例1と同様にして、化合物SQ-1(合成例2)、SQ-2-2(合成例3)、SQ-3~SQ-7(合成例4~8)、SQ-H1~SQ-H4(比較合成例H1~H4)を合成した。なお、化合物SQ-6の合成の際には、反応性基を有する加水分解性三官能シラン化合物、パーフルオロポリエーテル基を含有する基を有する加水分解性三官能シラン化合物の他に、さらにフッ素原子を含有する基としてパーフルオロヘキシル基を有する加水分解性三官能シラン化合物を用いた。 (Synthesis Examples 2 to 8, Comparative Synthesis Examples H1 to H4)
The same as in Synthesis Example 1 except that the types of the hydrolyzable trifunctional silane compound having a reactive group and the hydrolyzable trifunctional silane compound having a group containing a perfluoropolyether group and the mixing ratio were changed. , Compound SQ-1 (Synthesis Example 2), SQ-2-2 (Synthesis Example 3), SQ-3 to SQ-7 (Synthesis Examples 4 to 8), SQ-H1 to SQ-H4 (Comparative Synthesis Example H1 to H4) was synthesized. In the synthesis of compound SQ-6, in addition to the hydrolyzable trifunctional silane compound having a reactive group and the hydrolyzable trifunctional silane compound having a group containing a perfluoropolyether group, fluorine is further added. A hydrolyzable trifunctional silane compound having a perfluorohexyl group as an atom-containing group was used.
特開2018-178003号公報の実施例1に従ってSQ-H5を合成した。 (Comparative Synthesis Example H5)
SQ-H5 was synthesized according to Example 1 of JP-A-2018-178003.
(A-1の合成)
温度計、攪拌装置、還流冷却器、及び窒素導入管を取り付けた1000ミリリットルのフラスコ(反応容器)に、窒素気流下で2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン297ミリモル(73.2g)およびメチルトリメトキシシラン3ミリモル(409mg)、トリエチルアミン7.39g、及びMIBK(メチルイソブチルケトン)370gを混合し、純水73.9gを、滴下ロートを使用して30分かけて滴下した。この反応液を80℃に加熱し、重縮合反応を窒素気流下で10時間行った。
その後、反応溶液を冷却し、5質量%食塩水300gを添加し、有機層を抽出した。有機層を5質量%食塩水300g、純水300gで2回、順次洗浄した後、1mmHg、50℃の条件で濃縮し、固形分濃度59.0質量%のMIBK溶液として無色透明の液状の生成物{脂環式エポキシ基を有するポリオルガノシルセスキオキサン(A)である化合物A-1(一般式(1)中のRb:2-(3,4-エポキシシクロヘキシル)エチル基、Rc:メチル基、q=99、r=1である化合物)}を得た。
得られた化合物A-1の数平均分子量(Mn)は2310、分散度(Mw/Mn)は2.1であった。
なお、1mmHgは約133.322Paである。 [Synthesis of polyorganosylsesquioxane (A)]
(Synthesis of A-1)
2- (3,4-Epoxycyclohexyl) ethyltrimethoxysilane 297 mmol (73.) in a 1000 ml flask (reaction vessel) equipped with a thermometer, stirrer, reflux condenser, and nitrogen introduction tube under a nitrogen stream. 2 g), 3 mmol (409 mg) of methyltrimethoxysilane, 7.39 g of triethylamine, and 370 g of MIBK (methylisobutylketone) were mixed, and 73.9 g of pure water was added dropwise over 30 minutes using a dropping funnel. This reaction solution was heated to 80 ° C., and the polycondensation reaction was carried out under a nitrogen stream for 10 hours.
Then, the reaction solution was cooled, 300 g of 5 mass% saline was added, and the organic layer was extracted. The organic layer was washed twice with 300 g of 5 mass% saline and 300 g of pure water, and then concentrated under the conditions of 1 mmHg and 50 ° C. to form a colorless and transparent liquid as a MIBK solution having a solid content concentration of 59.0 mass%. Compound {Rb: 2- (3,4-epoxycyclohexyl) ethyl group in general formula (1), Rc: methyl, which is a compound A-1 which is a polyorganosylsesquioxane (A) having an alicyclic epoxy group. Group, q = 99, r = 1 compound)} was obtained.
The obtained compound A-1 had a number average molecular weight (Mn) of 2310 and a dispersity (Mw / Mn) of 2.1.
In addition, 1 mmHg is about 133.322 Pa.
温度計、攪拌装置、還流冷却器、及び窒素導入管を取り付けた1000ミリリットルのフラスコ(反応容器)に、窒素気流下で2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン297ミリモル(73.2g)およびメチルトリメトキシシラン3ミリモル(409mg)、トリエチルアミン7.39g、及びMIBK(メチルイソブチルケトン)250gを混合し、純水73.9gを、滴下ロートを使用して30分かけて滴下した。この反応液を50℃に加熱し、重縮合反応を窒素気流下で72時間行った。
その後、反応溶液を冷却し、5質量%食塩水300gを添加し、有機層を抽出した。有機層を5質量%食塩水300g、純水300gで2回、順次洗浄した後、1mmHg、50℃の条件で濃縮し、固形分濃度52.6質量%のMIBK溶液として無色透明の液状の生成物{脂環式エポキシ基を有するポリオルガノシルセスキオキサンである化合物A-1-2(一般式(1)中のRb:2-(3,4-エポキシシクロヘキシル)エチル基、Rc:メチル基、q=99、r=1である化合物)}を得た。
得られた化合物A-1-2の数平均分子量(Mn)は4860、分散度(Mw/Mn)は5.2であった。 (Synthesis of A-1-2)
2- (3,4-Epoxycyclohexyl) ethyltrimethoxysilane 297 mmol (73.) in a 1000 ml flask (reaction vessel) equipped with a thermometer, stirrer, reflux condenser, and nitrogen introduction tube under a nitrogen stream. 2 g), 3 mmol (409 mg) of methyltrimethoxysilane, 7.39 g of triethylamine, and 250 g of MIBK (methylisobutylketone) were mixed, and 73.9 g of pure water was added dropwise over 30 minutes using a dropping funnel. This reaction solution was heated to 50 ° C., and the polycondensation reaction was carried out under a nitrogen stream for 72 hours.
Then, the reaction solution was cooled, 300 g of 5 mass% saline was added, and the organic layer was extracted. The organic layer was washed twice with 300 g of 5 mass% saline and 300 g of pure water, and then concentrated under the conditions of 1 mmHg and 50 ° C. to form a colorless and transparent liquid as a MIBK solution having a solid content concentration of 52.6 mass%. Compound {Polyorganosylsesquioxane having an alicyclic epoxy group Compound A-1-2 (Rb: 2- (3,4-epoxycyclohexyl) ethyl group, Rc: methyl group in the general formula (1)) , Q = 99, r = 1)}.
The obtained compound A-1-2 had a number average molecular weight (Mn) of 4860 and a dispersity (Mw / Mn) of 5.2.
化合物A-1の合成例において、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランの代わりに3-(アクリルオキシ)プロピルトリメトキシシランを使用した以外は化合物A-1の合成例と同じようにして化合物A-2を合成した。得られた化合物A-2の数平均分子量(Mn)は2100、分散度(Mw/Mn)は1.2であった。 (Synthesis of A-2)
Same as the synthesis example of compound A-1 except that 3- (acrylicoxy) propyltrimethoxysilane was used instead of 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane in the synthesis example of compound A-1. Compound A-2 was synthesized in this manner. The obtained compound A-2 had a number average molecular weight (Mn) of 2100 and a dispersity (Mw / Mn) of 1.2.
化合物A-1の合成例において、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランの代わりにメチルトリメトキシシランを使用した以外は化合物A-1の合成例と同じようにして化合物A-3を合成した。得られた化合物A-3の数平均分子量(Mn)は2900、分散度(Mw/Mn)は2.2であった。 (Synthesis of A-3)
In the synthesis example of compound A-1, the compound A- was carried out in the same manner as in the synthesis example of compound A-1, except that methyltrimethoxysilane was used instead of 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane. 3 was synthesized. The obtained compound A-3 had a number average molecular weight (Mn) of 2900 and a dispersity (Mw / Mn) of 2.2.
(ポリイミド粉末の製造)
攪拌器、窒素注入装置、滴下漏斗、温度調節器及び冷却器を取り付けた1Lの反応器に、窒素気流下、N,N-ジメチルアセトアミド(DMAc)832gを加えた後、反応器の温度を25℃にした。ここに、ビストリフルオロメチルベンジジン(TFDB)64.046g(0.2mol)を加えて溶解した。得られた溶液を25℃に維持しながら、2,2-ビス(3,4-ジカルボキシフェニル)ヘキサフルオロプロパン二無水物(6FDA)31.09g(0.07mol)とビフェニルテトラカルボン酸二無水物(BPDA)8.83g(0.03mol)を投入し、一定時間撹拌して反応させた。その後、塩化テレフタロイル(TPC)20.302g(0.1mol)を添加して、固形分濃度13質量%のポリアミック酸溶液を得た。次いで、このポリアミック酸溶液にピリジン25.6g、無水酢酸33.1gを投入して30分撹拌し、さらに70℃で1時間撹拌した後、常温に冷却した。ここにメタノール20Lを加え、沈澱した固形分を濾過して粉砕した。その後、100℃下、真空で6時間乾燥させて、111gのポリイミド粉末を得た。 [Preparation of base material]
(Manufacturing of polyimide powder)
After adding 832 g of N, N-dimethylacetamide (DMAc) to a 1 L reactor equipped with a stirrer, a nitrogen injection device, a dropping funnel, a temperature controller and a cooler under a nitrogen stream, the temperature of the reactor was changed to 25. It was set to ℃. To this, 64.046 g (0.2 mol) of bistrifluoromethylbenzidine (TFDB) was added and dissolved. While maintaining the obtained solution at 25 ° C., 31.09 g (0.07 mol) of 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropane dianhydride (6FDA) and biphenyltetracarboxylic dianhydride were added. 8.83 g (0.03 mol) of the substance (BPDA) was added, and the mixture was stirred for a certain period of time to react. Then, 20.302 g (0.1 mol) of terephthaloyl chloride (TPC) was added to obtain a polyamic acid solution having a solid content concentration of 13% by mass. Next, 25.6 g of pyridine and 33.1 g of acetic anhydride were added to this polyamic acid solution and stirred for 30 minutes, further stirred at 70 ° C. for 1 hour, and then cooled to room temperature. 20 L of methanol was added thereto, and the precipitated solid content was filtered and pulverized. Then, it was dried in a vacuum at 100 degreeC for 6 hours to obtain 111 g of polyimide powder.
100gのポリイミド粉末を670gのN,N-ジメチルアセトアミド(DMAc)に溶かして13質量%の溶液を得た。得られた溶液をステンレス板に流延し、130℃の熱風で30分乾燥させた。その後フィルムをステンレス板から剥離して、フレームにピンで固定し、フィルムが固定されたフレームを真空オーブンに入れ、100℃から300℃まで加熱温度を徐々に上げながら2時間加熱し、その後、徐々に冷却した。冷却後のフィルムをフレームから分離した後、最終熱処理工程として、さらに300℃で30分間熱処理して、ポリイミドフィルムからなる、厚み30μmの基材S-1を得た。 (Preparation of base material S-1)
100 g of polyimide powder was dissolved in 670 g of N, N-dimethylacetamide (DMAc) to obtain a 13 mass% solution. The obtained solution was cast on a stainless steel plate and dried with hot air at 130 ° C. for 30 minutes. After that, the film is peeled off from the stainless steel plate, fixed to the frame with a pin, the frame to which the film is fixed is placed in a vacuum oven, heated for 2 hours while gradually increasing the heating temperature from 100 ° C to 300 ° C, and then gradually. Cooled to. After separating the cooled film from the frame, as a final heat treatment step, the film was further heat-treated at 300 ° C. for 30 minutes to obtain a substrate S-1 having a thickness of 30 μm and made of a polyimide film.
(ハードコート層形成用組成物1の調製)
上記合成例にて得られたポリオルガノシルセスキオキサン(SQ)である化合物SQ-1を含有するPGME溶液に、化合物A-1、CPI-100P(カチオン光重合開始剤、サンアプロ(株)製)、及びMIBKを添加し、各含有成分の濃度(全固形分に対する質量基準の添加量)が下記表1の濃度となるように固形分濃度50.0質量%の液を調製し、ハードコート層形成用組成物1を得た。 <Example 1>
(Preparation of Composition 1 for Forming Hard Coat Layer)
Compound A-1, CPI-100P (cationic photopolymerization initiator, manufactured by San-Apro Co., Ltd.) in a PGME solution containing the compound SQ-1 which is the polyorganosyl sesquioxane (SQ) obtained in the above synthesis example. ) And MIBK are added, and a solution having a solid content concentration of 50.0% by mass is prepared so that the concentration of each contained component (the amount of addition based on the mass with respect to the total solid content) is the concentration shown in Table 1 below, and hard coated. A layer-forming composition 1 was obtained.
厚さ30μmのポリイミド基材S-1上に上記ハードコート層形成用組成物1をワイヤーバー#24を用いて、硬化後の膜厚が16μmとなるようにバー塗布した。塗布後、塗膜を120℃で1分間加熱した。次いで、酸素濃度100ppm未満の条件下で、高圧水銀灯ランプを1灯用いて、積算照射量が600mJ/cm2、照度が60mW/cm2となるよう紫外線を照射し、塗膜を硬化させた。 (Manufacturing of hard coat film)
The composition 1 for forming a hard coat layer was bar-coated on a polyimide substrate S-1 having a thickness of 30 μm using a wire bar # 24 so that the film thickness after curing was 16 μm. After coating, the coating film was heated at 120 ° C. for 1 minute. Then, under the condition of less than the oxygen concentration 100 ppm, with one lamp the high-pressure mercury lamp, total irradiation amount of 600 mJ / cm 2, was irradiated with ultraviolet rays so that the illuminance is 60 mW / cm 2, to cure the coating film.
ポリオルガノシルセスキオキサン(SQ)とポリオルガノシルセスキオキサン(A)の種類及び添加量を、表1に記載のものにそれぞれ変更した以外は実施例1と同様にして、実施例2~12、比較例1~6のハードコート層形成用組成物を調製し、各ハードコート層形成用組成物を用いてハードコートフィルムを製造した。 <Examples 2 to 12, Comparative Examples 1 to 6>
Examples 2 to 2 in the same manner as in Example 1 except that the types and addition amounts of polyorganosilsesquioxane (SQ) and polyorganosilsesquioxane (A) were changed to those shown in Table 1. 12. The hard coat layer forming compositions of Comparative Examples 1 to 6 were prepared, and a hard coat film was produced using each hard coat layer forming composition.
また、各成分の添加量の単位(%)は、ハードコート層形成用組成物中の全固形分に対する各成分の質量基準の比率(質量%)である。 In Table 1 below, "Mw of the PFPE-containing monomer" is a perfluoropolyether group which is a raw material compound corresponding to the "constituent unit (a)" used for the synthesis of each polyorganosylsesquioxane (SQ). The weight average molecular weight of the hydrolyzable trifunctional silane compound having a group contained therein is shown. Here, the weight average molecular weight is a value measured by the above-mentioned apparatus and conditions.
The unit (%) of the amount of each component added is the mass-based ratio (mass%) of each component to the total solid content in the composition for forming a hard coat layer.
得られたハードコートフィルムについて、下記の評価を実施した。結果を表2に示す。 〔evaluation〕
The obtained hard coat film was evaluated as follows. The results are shown in Table 2.
JIS K5400に従い鉛筆硬度評価を行った。各実施例及び比較例のハードコートフィルムを、温度25℃、相対湿度60%で2時間調湿した後、ハードコート層表面の異なる5箇所について、JIS S 6006に規定するH~9Hの試験用鉛筆を用いて4.9Nの荷重にて引っ掻いた。その後、目視で傷が認められる箇所が0~2箇所であった鉛筆の硬度のうち、最も硬度の高い鉛筆硬度を評価結果とし、下記A~Cの3段階で記載した。鉛筆硬度は、「H」の前に記載される数値が高いほど、硬度が高く好ましい。
A:5H以上
B:4H以上5H未満
C:4H未満 (Pencil hardness)
Pencil hardness was evaluated according to JIS K5400. After adjusting the humidity of the hard coat films of each example and comparative example at a temperature of 25 ° C. and a relative humidity of 60% for 2 hours, the test of H to 9H specified in JIS S 6006 was performed at 5 different locations on the surface of the hard coat layer. It was scratched with a pencil under a load of 4.9 N. After that, among the hardnesses of the pencils in which scratches were visually observed at 0 to 2 points, the pencil hardness having the highest hardness was used as the evaluation result, and was described in the following three stages A to C. As for the pencil hardness, the higher the numerical value written before "H", the higher the hardness is preferable.
A: 5H or more B: 4H or more and less than 5H C: less than 4H
ラビングテスターを用いて、温度25℃、相対湿度60%の環境下で、評価対象(ハードコートフィルム)と接触するテスターの擦り先端部(1cm×1cm)にスチールウール(日本スチールウール製、#0000)を巻いて動かないようバンド固定し、各実施例及び比較例のハードコートフィルムのハードコート層表面を以下の条件で擦った。
移動距離(片道):13cm、
こすり速度:13cm/秒、
荷重:1kg、先端部
接触面積:1cm×1cm。
試験後の各実施例および比較例のハードコートフィルムのハードコート層とは逆側の面に油性黒インキを塗り、反射光で目視観察して、スチールウールと接触していた部分に傷が入ったときの擦り回数を計測し、以下の5段階で評価した。
A:往復10000回擦っても傷が付かない。
B:往復5000回擦っても傷が付かないが、往復10000回擦る間に傷が付く
C:往復2000回擦っても傷が付かないが、往復5000回擦る間に傷が付く
D:往復1000回擦っても傷が付かないが、往復2000回擦る間に傷が付く。
E:往復1000回擦る間に傷が付く。 (Scratch resistance)
Using a rubbing tester, in an environment with a temperature of 25 ° C and a relative humidity of 60%, steel wool (made by Nippon Steel Wool, # 0000) is attached to the rubbing tip (1 cm x 1 cm) of the tester that comes into contact with the evaluation target (hard coat film). ) Was wrapped around the band to prevent it from moving, and the surface of the hard coat layer of the hard coat films of each Example and Comparative Example was rubbed under the following conditions.
Distance traveled (one way): 13 cm,
Rubbing speed: 13 cm / sec,
Load: 1 kg, tip contact area: 1 cm x 1 cm.
Oil-based black ink was applied to the surface of the hard coat film of each example and comparative example after the test opposite to the hard coat layer, and visually observed with reflected light, the part in contact with the steel wool was scratched. The number of times of rubbing was measured and evaluated in the following five stages.
A: It will not be scratched even if it is rubbed 10,000 times back and forth.
B: No scratches after rubbing 5000 times round trip, but scratches during rubbing 10000 round trips C: No scratches after rubbing 2000 round trips, but scratches during 5000 round trips D: 1000 round trips It will not be scratched even if it is rubbed repeatedly, but it will be scratched while rubbing it back and forth 2000 times.
E: It gets scratched while rubbing 1000 times back and forth.
接触角計(協和界面科学株式会社製 自動接触角計 CA-V型)を用いて、温度25℃、相対湿度60%の環境下で、ハードコート層表面のオレイン酸接触角を測定した。測定は5回行い、最大と最小値を除いた3回の平均値を用い、下記基準によりランク付けを行った。
A:オレイン酸接触角が60°以上
B:オレイン酸接触角が50°以上60°未満
C:オレイン酸接触角が30°以上50°未満
D:オレイン酸接触角が25°以上30°未満
E:オレイン酸接触角が25°未満 (Oleic acid contact angle measurement)
The oleic acid contact angle on the surface of the hard coat layer was measured using a contact angle meter (automatic contact angle meter CA-V type manufactured by Kyowa Interface Science Co., Ltd.) at a temperature of 25 ° C. and a relative humidity of 60%. The measurement was performed 5 times, and the average value of 3 times excluding the maximum and minimum values was used, and ranking was performed according to the following criteria.
A: Oleic acid contact angle is 60 ° or more B: Oleic acid contact angle is 50 ° or more and less than 60 ° C: Oleic acid contact angle is 30 ° or more and less than 50 ° D: Oleic acid contact angle is 25 ° or more and less than 30 ° E : Oleic acid contact angle is less than 25 °
温度25℃、相対湿度60%の環境下で上記ハードコート層の表面にニチバン株式会社製セロテープ(登録商標)No.405の粘着面を圧着し、5分間静置した後剥がす試験を5回行った。テープ剥離試験後のオレイン酸の接触角を上記「オレイン酸接触角測定」に記載した方法で測定し、テープ剥離試験前のオレイン酸の接触角からテープ剥離試験後のオレイン酸の接触角を引いてオレイン酸接触角の低下量(オレイン酸接触角変化)を算出し、下記基準によりランク付けを行った。
A:オレイン酸接触角変化が3°以下
B:オレイン酸接触角変化が3°を超え6°以下
C:オレイン酸接触角変化が6°を超え10°以下
D:オレイン酸接触角変化が10°を超え15°以下
E:オレイン酸接触角変化が15°を超えている (Change in oleic acid contact angle)
In an environment with a temperature of 25 ° C. and a relative humidity of 60%, cellophane tape manufactured by Nichiban Co., Ltd. (registered trademark) No. The adhesive surface of 405 was crimped, allowed to stand for 5 minutes, and then peeled off 5 times. The contact angle of oleic acid after the tape peeling test is measured by the method described in the above "Measurement of oleic acid contact angle", and the contact angle of oleic acid after the tape peeling test is subtracted from the contact angle of oleic acid before the tape peeling test. The amount of decrease in the oleic acid contact angle (change in the oleic acid contact angle) was calculated and ranked according to the following criteria.
A: Oleic acid contact angle change is 3 ° or less B: Oleic acid contact angle change is more than 3 ° and 6 ° or less C: Oleic acid contact angle change is more than 6 ° and 10 ° or less D: Oleic acid contact angle change is 10 More than ° and less than 15 ° E: Oleic acid contact angle change exceeds 15 °
表面滑り性の指標としてハードコート層側表面の動摩擦係数を評価した。動摩擦係数は試料を25℃、相対湿度60%で2時間調湿した後、HEIDON-14動摩擦測定機((株)コベルコ科研社製)により5mmφステンレス鋼球、荷重100g、速度60cm/minにて測定した値を用い、下記基準によりランク付けを行った。
A:動摩擦係数が0.20以下
B:動摩擦係数が0.20を超え0.25以下
C:動摩擦係数が0.25を超え0.30以下
D:動摩擦係数が0.30を超え0.35以下
E:動摩擦係数が0.35を超えている
動摩擦係数は、耐擦傷性を良好に保つためにA~Cであることが好ましく、A~Bであることがより好ましく、Aであることが最も好ましい。 (Dynamic friction coefficient measurement)
The coefficient of dynamic friction of the surface on the hard coat layer side was evaluated as an index of surface slipperiness. The dynamic friction coefficient is 5 mmφ stainless steel ball, load 100 g, speed 60 cm / min by HEIDON-14 dynamic friction measuring machine (manufactured by Kobelco Kaken Co., Ltd.) after adjusting the humidity of the sample at 25 ° C. and relative humidity 60% for 2 hours. Using the measured values, ranking was performed according to the following criteria.
A: Dynamic friction coefficient is 0.20 or less B: Dynamic friction coefficient is more than 0.20 and 0.25 or less C: Dynamic friction coefficient is more than 0.25 and 0.30 or less D: Dynamic friction coefficient is more than 0.30 and 0.35 Below E: The coefficient of kinetic friction exceeds 0.35. The coefficient of kinetic friction is preferably A to C, more preferably A to B, and preferably A in order to maintain good scratch resistance. Most preferred.
上記「耐擦傷性」に記載した方法でハードコート層の表面を往復10000回擦った部分の動摩擦係数を上記「動摩擦係数測定」に記載の方法で測定した。擦った後の動摩擦係数から擦る前の動摩擦係数を引いて動摩擦係数の上昇量(動摩擦係数変化)を算出し、下記基準によりランク付けを行った。
A:動摩擦係数変化が0.02以下
B:動摩擦係数変化が0.02を超え0.03以下
C:動摩擦係数変化が0.03を超え0.05以下
D:動摩擦係数変化が0.05を超え0.10以下
E:動摩擦係数変化が0.10を超えている (Change in dynamic friction coefficient)
The dynamic friction coefficient of the portion where the surface of the hard coat layer was rubbed 10,000 times reciprocatingly by the method described in the above "scratch resistance" was measured by the method described in the above "dynamic friction coefficient measurement". The amount of increase in the dynamic friction coefficient (change in dynamic friction coefficient) was calculated by subtracting the dynamic friction coefficient before rubbing from the dynamic friction coefficient after rubbing, and ranking was performed according to the following criteria.
A: Dynamic friction coefficient change is 0.02 or less B: Dynamic friction coefficient change is more than 0.02 and 0.03 or less C: Dynamic friction coefficient change is more than 0.03 and 0.05 or less D: Dynamic friction coefficient change is 0.05 Exceeding 0.10 or less E: Dynamic friction coefficient change exceeds 0.10
得られたハードコートフィルムの全ヘイズ値(%)をJIS-K7136(2000年)に準じて測定し、下記基準でランク付けを行った。装置には日本電色工業(株)製ヘーズメーターNDH4000を用いた。
A:ヘイズが0.10%未満
B:ヘイズが0.10%以上0.30%未満
C:ヘイズが0.30%以上0.50%未満
D:ヘイズが0.50%以上1.00%未満
E:ヘイズが1.00%以上 (Haze)
The total haze value (%) of the obtained hard coat film was measured according to JIS-K7136 (2000) and ranked according to the following criteria. A haze meter NDH4000 manufactured by Nippon Denshoku Kogyo Co., Ltd. was used as the apparatus.
A: Haze is less than 0.10% B: Haze is 0.10% or more and less than 0.30% C: Haze is 0.30% or more and less than 0.50% D: Haze is 0.50% or more and 1.00% Less than E: Haze is 1.00% or more
本出願は、2020年3月25日出願の日本特許出願(特願2020-054948)に基づくものであり、その内容はここに参照として取り込まれる。
Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
This application is based on a Japanese patent application filed on March 25, 2020 (Japanese Patent Application No. 2020-054948), the contents of which are incorporated herein by reference.
Claims (12)
- 下記一般式(S-1)で表される構成単位(a)及び下記一般式(S-2)で表される構成単位(b)を含むポリオルガノシルセスキオキサン(SQ)を含有するハードコート層形成用組成物であって、
前記ポリオルガノシルセスキオキサン(SQ)中の前記構成単位(b)の含有質量比率が、前記ポリオルガノシルセスキオキサン(SQ)中の全構成単位に対して、30質量%以上100質量%未満である、ハードコート層形成用組成物。
一般式(S-1)中、L1は単結合又は2価の連結基を表し、Q1はパーフルオロポリエーテル基を含む基を表す。
一般式(S-2)中、L2は単結合又は2価の連結基を表し、Q2はカチオン重合性基及びラジカル重合性基からなる群より選ばれる反応性基を含む基を表す。 A hardware containing a polyorganosylsesquioxane (SQ) containing a structural unit (a) represented by the following general formula (S-1) and a structural unit (b) represented by the following general formula (S-2). A composition for forming a coat layer,
The content mass ratio of the structural unit (b) in the polyorganosylsesquioxane (SQ) is 30% by mass or more and 100% by mass with respect to all the structural units in the polyorganosylsesquioxane (SQ). A composition for forming a hard coat layer, which is less than.
In the general formula (S-1), L 1 represents a single bond or a divalent linking group, and Q 1 represents a group containing a perfluoropolyether group.
In the general formula (S-2), L 2 represents a single bond or a divalent linking group, and Q 2 represents a group containing a reactive group selected from the group consisting of a cationically polymerizable group and a radically polymerizable group. - 前記反応性基が(メタ)アクリロイルオキシ基、エポキシ基、又はオキセタニル基である請求項1に記載のハードコート層形成用組成物。 The composition for forming a hard coat layer according to claim 1, wherein the reactive group is a (meth) acryloyloxy group, an epoxy group, or an oxetanyl group.
- 更に、前記ポリオルガノシルセスキオキサン(SQ)とは異なるポリオルガノシルセスキオキサン(A)を含む請求項1又は2に記載のハードコート層形成用組成物。 The composition for forming a hard coat layer according to claim 1 or 2, further comprising a polyorganosilsesquioxane (A) different from the polyorganosilsesquioxane (SQ).
- 前記ポリオルガノシルセスキオキサン(A)が、重合性基を有するポリオルガノシルセスキオキサン(A1)である請求項3に記載のハードコート層形成用組成物。 The composition for forming a hard coat layer according to claim 3, wherein the polyorganosylsesquioxane (A) is a polyorganosylsesquioxane (A1) having a polymerizable group.
- 前記ポリオルガノシルセスキオキサン(SQ)の含有量が、前記ポリオルガノシルセスキオキサン(A)又は前記ポリオルガノシルセスキオキサン(A1)に対して、0.001質量%~20質量%である請求項3又は4に記載のハードコート層形成用組成物。 The content of the polyorganosilsesquioxane (SQ) is 0.001% by mass to 20% by mass with respect to the polyorganosilsesquioxane (A) or the polyorganosilsesquioxane (A1). The composition for forming a hard coat layer according to claim 3 or 4.
- 基材と、請求項1~5のいずれか1項に記載のハードコート層形成用組成物から形成されたハードコート層とを含むハードコートフィルム。 A hard coat film containing a base material and a hard coat layer formed from the composition for forming a hard coat layer according to any one of claims 1 to 5.
- 前記ハードコート層の表面のオレイン酸接触角が30°以上であり、前記ハードコート層の表面にセロハンテープの粘着面を圧着し、5分間静置した後剥がす試験を5回行うテープ剥離試験後のオレイン酸接触角の低下量が10°以下である請求項6に記載のハードコートフィルム。 After the tape peeling test, the surface of the hard coat layer has an oleic acid contact angle of 30 ° or more, and the adhesive surface of the cellophane tape is pressure-bonded to the surface of the hard coat layer, allowed to stand for 5 minutes, and then peeled off five times. The hard coat film according to claim 6, wherein the amount of decrease in the oleic acid contact angle is 10 ° or less.
- 前記ハードコート層の表面の動摩擦係数が0.30以下であり、#0000のスチールウールを用いて、荷重1kg/cm2、往復10000回の条件でスチールウール擦り試験を実施した後の動摩擦係数の上昇量が0.05以下である請求項6又は7に記載のハードコートフィルム。 The coefficient of kinetic friction on the surface of the hard coat layer is 0.30 or less, and the coefficient of kinetic friction after performing a steel wool rubbing test using # 0000 steel wool under the conditions of a load of 1 kg / cm 2 and 10000 reciprocations. The hard coat film according to claim 6 or 7, wherein the amount of increase is 0.05 or less.
- 前記基材が、セルロース系ポリマー、イミド系ポリマー、アミド系ポリマー、及びポリエチレンナフタレートからなる群から選択される少なくとも一種を含む請求項6~8のいずれか1項に記載のハードコートフィルム。 The hard coat film according to any one of claims 6 to 8, wherein the base material contains at least one selected from the group consisting of a cellulosic polymer, an imide polymer, an amide polymer, and polyethylene naphthalate.
- 請求項6~9のいずれか1項に記載のハードコートフィルムを有する物品。 An article having the hard coat film according to any one of claims 6 to 9.
- 請求項6~9のいずれか1項に記載のハードコートフィルムを表面保護フィルムとして有する画像表示装置。 An image display device having the hard coat film according to any one of claims 6 to 9 as a surface protective film.
- 基材とハードコート層とを含むハードコートフィルムの製造方法であって、
(I)前記基材上に、請求項1~5のいずれか1項に記載のハードコート層形成用組成物を塗布して、ハードコート層塗膜を形成する工程、及び、
(II)前記ハードコート層塗膜を硬化することにより前記ハードコート層を形成する工程、
を含むハードコートフィルムの製造方法。
A method for producing a hard coat film including a base material and a hard coat layer.
(I) A step of applying the composition for forming a hard coat layer according to any one of claims 1 to 5 onto the base material to form a hard coat layer coating film, and
(II) A step of forming the hard coat layer by curing the hard coat layer coating film.
A method for producing a hard coat film including.
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