WO2021190416A1 - Tool shank and cutting tool - Google Patents

Tool shank and cutting tool Download PDF

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Publication number
WO2021190416A1
WO2021190416A1 PCT/CN2021/081866 CN2021081866W WO2021190416A1 WO 2021190416 A1 WO2021190416 A1 WO 2021190416A1 CN 2021081866 W CN2021081866 W CN 2021081866W WO 2021190416 A1 WO2021190416 A1 WO 2021190416A1
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WO
WIPO (PCT)
Prior art keywords
wall surface
blade
outer peripheral
tool holder
rear end
Prior art date
Application number
PCT/CN2021/081866
Other languages
French (fr)
Chinese (zh)
Inventor
朱德林
Original Assignee
京瓷株式会社
朱德林
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京瓷株式会社, 朱德林 filed Critical 京瓷株式会社
Publication of WO2021190416A1 publication Critical patent/WO2021190416A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • B23C5/109Shank-type cutters, i.e. with an integral shaft with removable cutting inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/165Milling-cutters characterised by physical features other than shape with chipbreaking or chipdividing equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts

Definitions

  • the invention relates to the technical field of machining tools, in particular to a tool holder and a cutting tool.
  • Patent document CN205519843U provides a milling cutter.
  • the cutter body of the milling cutter is provided with an arc-shaped chip groove at the cutter head to discharge the chips generated by the blade.
  • the overall shape of the chip flute is concave, which can ensure a larger chip removal space.
  • the tool body is easily damaged under the action of cutting load.
  • JPWO2016080486A1 discloses a tool whose chip flute of the tool handle is provided with a part of convex parts at the outer peripheral edge of the cutting insert, which can increase the life of the chip flute under the action of cutting load.
  • the chip discharge space of the chip flute is small, which affects chip discharge.
  • the purpose of the present invention is to provide a tool holder, which solves the problem that it is difficult to balance tool life and chip removal performance in the prior art.
  • Another object of the present invention is to provide a cutting tool having the above-mentioned tool holder.
  • the present invention adopts the following technical solutions:
  • the present invention provides a tool holder extending from a tip to a rear end along a rotating shaft, the tool holder having a chip flute opening to its outer peripheral surface on the tip side; the chip flute It is configured to install a blade, and the blade has a peripheral edge protruding from the outer peripheral surface of the handle; the chip flute has a bottom surface and a wall surface located in front of the rotation direction of the bottom surface; viewed from a direction directly opposite to the bottom surface,
  • the wall surface has a first wall surface having a concave curved surface shape and the concave surface facing the outer peripheral surface and a second wall surface having a convex curved surface shape and the convex surface facing the outer peripheral surface; the first wall surface is located between the rotating shaft and the outer peripheral surface Between the blades; the second wall surface connects the rear end of the first wall surface, and is closer to the rear end side of the shank than the outer peripheral blade.
  • the present invention provides a cutting tool, which is characterized by comprising the above-mentioned tool holder and an insert arranged in the chip flute of the tool holder; The outer peripheral edge of the outer peripheral surface of the shank.
  • the present invention has at least the following advantages and positive effects:
  • the chip flute has a convex curved surface and the convex surface faces the outer peripheral surface of the second wall surface, which can improve the stress concentration of the chip flute and increase
  • the rigidity of the tool holder at the chip flute reduces the deformation of the tool holder and improves the life of the tool holder.
  • the second wall surface is closer to the rear end side of the shank than the outer peripheral edge of the blade, and at the same time, the first wall surface located in front of the second wall has a concave curved surface and the concave surface faces the outer peripheral surface, thereby ensuring the alignment corresponding to the first wall surface.
  • the chip groove area has a large chip removal space, which can be used to smoothly discharge the chips generated by the peripheral edge machining, and has a good chip removal performance.
  • Fig. 1 is a schematic diagram of a three-dimensional structure of an embodiment of a cutting tool of the present invention.
  • Fig. 2 is a front view of the seat surface of Fig. 1.
  • Fig. 3 is a schematic diagram of the processing state of the cutting tool of Fig. 1.
  • Fig. 4 is a straight view of the seat surface of another embodiment of the cutting tool of the present invention.
  • Fig. 5 is a straight view of the seat surface of another embodiment of the cutting tool of the present invention.
  • Tool holder 11, chip groove; 12, bottom surface; 121, blade mounting groove; 13/13b, wall surface; 131/131a, first wall surface; 1311, plane; 1312, arc surface; 132/132b, first Two wall surfaces; 133/133a, third wall surface; 14, transition surface; 2/2b, blade; 21, outer peripheral edge; 22, bottom edge; 23, mounting hole.
  • the invention provides a knife handle and a cutting tool with the knife handle.
  • the tool holder can be equipped with a blade, which drives the blade to rotate to process the workpiece, and discharges the chips generated during the blade processing.
  • the cutting tool 10 includes a tool holder 1 and a blade 2 mounted on the tool holder 1.
  • the tool holder 1 extends from the tip end to the rear end along the rotation axis L, and the tool holder 1 rotates around the rotation axis L during processing.
  • the tool holder 1 has a chip flute 11 opening to the outer peripheral surface on the tip side.
  • the chip flutes 11 are configured to be able to install the blade 2.
  • the blade 2 has a mounting hole 23 in the center thereof, so as to be fixedly mounted on the handle 1 by a fastener (not shown in the figure).
  • a plurality of peripheral edges 21 and a plurality of bottom edges 22 are formed on the outer peripheral edge of the blade 2, and each peripheral edge 21 is connected to a bottom edge 22.
  • a plurality of peripheral blades 21 are evenly distributed around the mounting hole 23.
  • one of the peripheral edges 21 protrudes from the outer peripheral surface of the tool holder 1, and serves as the main cutting edge to process the surface to be machined of the workpiece 50.
  • the bottom edge 22 in contact with the outer peripheral edge 21 protrudes from the tip of the shank 1 and serves as a secondary cutting edge that contacts the other surface of the workpiece 50 when necessary to process the surface of the workpiece 50.
  • the installation angle of the blade 2 on the shank 1 can be adjusted by rotating around the installation hole 23 to use different peripheral edges 21 as main cutting edges.
  • the chips generated when the outer peripheral edge 21 processes the workpiece 50 are discharged through the chip flutes 11 of the tool holder 1.
  • the chip flute 11 has a bottom surface 12 and a wall surface 13 located forward of the bottom surface 12 in the direction of rotation.
  • the bottom surface 12 and the wall surface 13 respectively constitute the boundary surface of the chip flute 11, and the space between the bottom surface 12 and the wall surface 13 respectively communicates with the tip end surface and the outer peripheral surface of the tool holder 1, so that the chips generated by machining are directed to the outer periphery of the tool holder 1. discharge.
  • the bottom surface 12 is recessed with a blade installation groove 121 at a corner away from the wall surface 13, and the blade installation groove 121 penetrates the tip end surface and the outer peripheral surface of the tool holder 1.
  • the blade installation groove 121 is used for the installation of the blade 2, and an outer peripheral edge 21 of the blade 2 protrudes from the side surface of the blade installation groove 121 to the outer peripheral surface of the handle 1; The apex protrudes from the apex of the handle 1.
  • the wall surface 13 has a first wall surface 131 having a concave curved surface with the concave surface facing the outer peripheral surface and a second wall surface 132 having a convex curved surface with the convex surface facing the outer peripheral surface.
  • the first wall surface 131 is located between the rotation axis L and the outer peripheral edge 21.
  • the second wall surface 132 is connected to the rear end of the first wall surface 131 and is closer to the rear end side of the shank 1 than the outer peripheral edge 21.
  • the first wall surface 131 and the second wall surface 132 are in contact with the first inflection point P1.
  • the space enclosed by the first wall surface 131 can completely contain the outer peripheral edge 21 in the front-rear direction along the rotation axis L, so that the chip flute 11 has a larger chip evacuation space corresponding to the outer peripheral edge 21 and facilitates the discharge of chips. .
  • the convex part can increase the rigidity of the tool holder 1 at the chip flute 11, reduce the deformation of the tool holder 1, and increase the service life of the tool holder 1.
  • the structure of the tool holder 1 itself is relatively weak.
  • the wall surface 13 further has a third wall surface 133 having a concave curved surface and the concave surface facing the outer peripheral surface.
  • the third wall surface 133 is connected to the rear end of the second wall surface 132 and is closer to the rear end side of the handle 1 than the blade 2.
  • the second wall surface 132 and the third wall surface 133 are connected at the second inflection point P2.
  • the third wall surface 133 is located behind the blade 2 as a whole. On the one hand, a larger chip removal space is formed behind the blade 2 to further improve the chip removal performance; on the other hand, it is connected to the rear end of the second wall surface 132, which can also The wall surface 13 accelerates the convergence in the direction of the outer circumferential surface, reduces the length of the chip flute 11 extending to the rear end side, and increases the structural strength of the tool holder 1.
  • the first wall surface 131 and the second wall surface 132 are tangent at the first inflection point P1, so that the first wall surface 131 and the second wall surface 132 are smoothly connected, and stress concentration is reduced.
  • the second wall surface 132 and the third wall surface 133 are tangent at the second inflection point P2, so that the second wall surface 132 and the third wall surface 133 are also smoothly connected.
  • the wall surface 13 is a smooth curved surface in the entire extending direction from the tip side to the outer peripheral surface.
  • the wall surface 13 and the bottom surface 12 are also connected by a circular arc transition through a rounded transition surface 14. Therefore, the overall stress distribution of the chip flute 11 is more uniform and the stress condition is improved.
  • the first wall surface 131, the second wall surface 132 and the third wall surface 133 are all closer to the outer peripheral surface as they approach the rear end side, so as to better guide the chips to be discharged in the direction of the outer peripheral surface.
  • the first wall surface 131 includes a flat surface 1311 at the tip side and an arc surface 1312 connected to the rear end of the flat surface 1311, and the concave surface of the arc surface 1312 faces the outer peripheral surface of the tool holder 1.
  • the second wall surface 132 and the third wall surface 133 are both circular arc surfaces.
  • the first wall surface 131, the second wall surface 132, and the third wall surface 133 are all smooth curved surfaces, but the specific shape can be set according to the actual situation, for example, it can be a combination of at least one arc surface and at least one flat surface, or multiple arc surfaces When the shape of each wall surface is a combination of multiple surfaces, there is a smooth transition between the two adjacent surfaces, for example, it is better to be tangent at the intersection.
  • the first wall surface 131a includes two circular arc surfaces
  • the third wall surface 133a includes a circular arc surface and a flat surface.
  • the cases where the first wall surface 131, the second wall surface 132 and the third wall surface 133 have other shapes will not be listed one by one.
  • the respective size parameters of the first wall surface 131, the second wall surface 132 and the third wall surface 133 can be flexibly adjusted according to the actual situation.
  • the location is set.
  • the rear end of the outer peripheral edge 21 of the passing blade 2 is defined as a vertical line G1 of the rotation axis L, and the rear end of the passing blade 2 is defined as a vertical line G2 of the rotation axis L.
  • the first inflection point P1 is located between the vertical line G1 and the vertical line G2.
  • the second inflection point P2 is located behind the vertical line G2.
  • the second wall surface 132 is located between the rotating shaft L and the rear end of the blade 2.
  • the part located between the rotating shaft L and the rear end of the blade 2 is the first
  • the second wall surface 132 is also located in an imaginary area where the bottom edge 22 of the blade 2 extends along the rotation axis L toward the rear end side of the shank 1. As shown in FIG. 2, if a straight line G3 parallel to the rotation axis L is drawn through the inner boundary point of the bottom edge 22, the straight line G3 will intersect the second wall surface 132. The portion of the second wall surface 132 from the straight line G3 to the second inflection point P2 is located in the imaginary area where the bottom edge 22 extends, so that the tool holder 1 can be reinforced with respect to the bottom edge 22 portion.
  • the axial distance between the first inflection point P1 and the second inflection point P2, that is, the distance along the direction of the rotation axis L, is between 1.0 mm and 4.5 mm, so as to disperse the stress and increase the rigidity of the tool holder 1. Effect. If it is less than 1.0 mm, stress concentration on the second wall surface 132 is likely to occur. If it is larger than 4.5mm, the rigidity of the tool holder 1 will be reduced.
  • the second wall surface 132 forms a convex portion protruding to the inside of the chip flute 11, and the minimum distance between the entire wall surface 13 and the blade 2 is located on the second wall surface 132, wherein the minimum distance is preferably 0.5 mm to 3.0 mm .
  • the minimum distance between the entire wall surface 13 and the blade 2 is located at the first inflection point P1.
  • the minimum distance between the blade 2b and the wall surface 13b roughly corresponds to the middle of the second wall surface 132b.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

A tool shank (1), extending along a rotating shaft from a front end to a rear end, the tool shank (1) being provided with, at the front end side thereof, a chip flute (11) opening to the outer peripheral surface thereof; the chip flute (11) is configured to allow a blade (2) to be mounted, and the blade (2) has an outer peripheral cutting edge (21) protruding from the outer peripheral surface of the tool shank (1); the chip flute (11) is provided with a bottom surface (12) and a wall surface (13) located in front of the bottom surface (12) in a rotational direction; seen from a direction directly facing the bottom surface (12), the wall surface (13) has a first wall surface (131) which has a concave-curved surface and of which the concave faces the outer circumferential surface, and a second wall surface (132) which has a convex-curved surface and of which the convex faces the outer peripheral surface; the first wall surface (131) is located between the rotating shaft and the peripheral cutting edge (21); and the second wall surface (132) is connected to the rear end of the first wall surface (131), and is closer to the rear end side of the tool shank (1) than the peripheral cutting edge (21). Further provided is a cutting tool comprising a tool shank and a blade. This structure can increase the strength of the tool shank and prolong the service life of the tool shank, and also has good chip removal performance.

Description

刀柄及切削刀具Tool holders and cutting tools 技术领域Technical field
本发明涉及机械加工工具技术领域,特别涉及一种刀柄及切削刀具。The invention relates to the technical field of machining tools, in particular to a tool holder and a cutting tool.
背景技术Background technique
专利文献CN205519843U提供一种铣刀,该铣刀的刀体在刀头处开设有呈圆弧状的排屑槽,供刀片时产生的切屑排出。该方案中,排屑槽的整体形状是凹状的,能保证较大的排屑空间。但是,刀体在切削负荷作用下排屑槽容易损坏。Patent document CN205519843U provides a milling cutter. The cutter body of the milling cutter is provided with an arc-shaped chip groove at the cutter head to discharge the chips generated by the blade. In this solution, the overall shape of the chip flute is concave, which can ensure a larger chip removal space. However, the tool body is easily damaged under the action of cutting load.
专利文献JPWO2016080486A1公开一种刀具,其刀柄的排屑槽在正对刀片的外周刃处设有一部分凸状部位,可以提高受到切削负荷作用下排屑槽的寿命。但是,排屑槽的排屑空间小,影响切屑排出。The patent document JPWO2016080486A1 discloses a tool whose chip flute of the tool handle is provided with a part of convex parts at the outer peripheral edge of the cutting insert, which can increase the life of the chip flute under the action of cutting load. However, the chip discharge space of the chip flute is small, which affects chip discharge.
以往技术很难兼并排屑槽的寿命和排屑性能。In the past, it is difficult to combine the life of the flute and the performance of chip evacuation.
发明内容Summary of the invention
本发明的目的在于提供一种刀柄,解决现有技术中难以兼顾刀具寿命和排屑性能的问题。The purpose of the present invention is to provide a tool holder, which solves the problem that it is difficult to balance tool life and chip removal performance in the prior art.
本发明的另一个目的在于提供一种具有上述刀柄的切削刀具。Another object of the present invention is to provide a cutting tool having the above-mentioned tool holder.
为解决上述技术问题,本发明采用如下技术方案:To solve the above technical problems, the present invention adopts the following technical solutions:
根据本发明的一个方面,本发明提供一种刀柄,沿着旋转轴从先端向后端延伸,所述刀柄在其先端侧具有向其外周面开口的排屑槽;所述排屑槽被配置为可安装刀片,且刀片具有突出于刀柄的外周面的外周刃;所述排屑槽具有底面和位于所述底面的旋转方向前方的壁面;从正对所述底面的方向看,所述壁面具有呈凹曲面状且凹面朝向所述外周面的第一壁面和呈凸曲面状且凸面朝向所述外周面的第二壁面;所述第一壁面位于所述旋转轴和所述外周刃之间;所述第二壁面连接所述第一壁面的后端,且相比所述外周刃更靠近刀柄的后端侧。According to one aspect of the present invention, the present invention provides a tool holder extending from a tip to a rear end along a rotating shaft, the tool holder having a chip flute opening to its outer peripheral surface on the tip side; the chip flute It is configured to install a blade, and the blade has a peripheral edge protruding from the outer peripheral surface of the handle; the chip flute has a bottom surface and a wall surface located in front of the rotation direction of the bottom surface; viewed from a direction directly opposite to the bottom surface, The wall surface has a first wall surface having a concave curved surface shape and the concave surface facing the outer peripheral surface and a second wall surface having a convex curved surface shape and the convex surface facing the outer peripheral surface; the first wall surface is located between the rotating shaft and the outer peripheral surface Between the blades; the second wall surface connects the rear end of the first wall surface, and is closer to the rear end side of the shank than the outer peripheral blade.
根据本发明的另一个方面,本发明提供一种切削刀具,其特征在于,包括如上所述的刀柄以及配置于所述刀柄的排屑槽中的刀片;所述刀片具有突出于所述刀柄的外周面的外周刃。According to another aspect of the present invention, the present invention provides a cutting tool, which is characterized by comprising the above-mentioned tool holder and an insert arranged in the chip flute of the tool holder; The outer peripheral edge of the outer peripheral surface of the shank.
由上述技术方案可知,本发明至少具有如下优点和积极效果:本发明的刀柄中,排屑槽具有呈凸曲面状且凸面朝向外周面的第二壁面,可以改善排屑槽应力集中,增加刀柄在排屑槽处的刚度,减小刀柄的变形量,提高刀柄寿命。而且,第二壁面相比刀片的外周刃更靠近刀柄的后端侧,同时,位于第二壁面前方的第一壁面呈凹曲面状且凹面朝向外周面,从而确保第一壁面所对应的排屑槽区域具有较大排屑空间,可供外周刃加工所产生的切屑顺畅排出,具有良好的排屑性能。It can be seen from the above technical solutions that the present invention has at least the following advantages and positive effects: In the tool holder of the present invention, the chip flute has a convex curved surface and the convex surface faces the outer peripheral surface of the second wall surface, which can improve the stress concentration of the chip flute and increase The rigidity of the tool holder at the chip flute reduces the deformation of the tool holder and improves the life of the tool holder. Moreover, the second wall surface is closer to the rear end side of the shank than the outer peripheral edge of the blade, and at the same time, the first wall surface located in front of the second wall has a concave curved surface and the concave surface faces the outer peripheral surface, thereby ensuring the alignment corresponding to the first wall surface. The chip groove area has a large chip removal space, which can be used to smoothly discharge the chips generated by the peripheral edge machining, and has a good chip removal performance.
附图说明Description of the drawings
图1是本发明切削刀具一实施例的立体结构示意图。Fig. 1 is a schematic diagram of a three-dimensional structure of an embodiment of a cutting tool of the present invention.
图2是图1的座面直视图。Fig. 2 is a front view of the seat surface of Fig. 1.
图3是图1的切削刀具的加工状态示意图。Fig. 3 is a schematic diagram of the processing state of the cutting tool of Fig. 1.
图4是本发明切削刀具另一实施例的座面直视图。Fig. 4 is a straight view of the seat surface of another embodiment of the cutting tool of the present invention.
图5是本发明切削刀具又一实施例的座面直视图。Fig. 5 is a straight view of the seat surface of another embodiment of the cutting tool of the present invention.
附图标记说明如下:10、切削刀具;50、工件;The reference signs are explained as follows: 10, cutting tool; 50, workpiece;
1、刀柄;11、排屑槽;12、底面;121、刀片安装槽;13/13b、壁面;131/131a、第一壁面;1311、平面;1312、圆弧面;132/132b、第二壁面;133/133a、第三壁面;14、过渡面;2/2b、刀片;21、外周刃;22、底刃;23、安装孔。1. Tool holder; 11, chip groove; 12, bottom surface; 121, blade mounting groove; 13/13b, wall surface; 131/131a, first wall surface; 1311, plane; 1312, arc surface; 132/132b, first Two wall surfaces; 133/133a, third wall surface; 14, transition surface; 2/2b, blade; 21, outer peripheral edge; 22, bottom edge; 23, mounting hole.
具体实施方式Detailed ways
体现本发明特征与优点的典型实施方式将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施方式上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different implementations, which do not depart from the scope of the present invention, and the descriptions and illustrations therein are essentially for illustrative purposes, rather than limiting this invention.
本发明提供一种刀柄以及具有该刀柄的切削刀具。该刀柄可安装刀片,带动刀片旋转对工件进行加工,并将刀片加工时产生的切屑排出。The invention provides a knife handle and a cutting tool with the knife handle. The tool holder can be equipped with a blade, which drives the blade to rotate to process the workpiece, and discharges the chips generated during the blade processing.
参阅图1和图2,根据本发明的一实施例,切削刀具10包括刀柄1和安装在刀柄1上的刀片2。1 and 2, according to an embodiment of the present invention, the cutting tool 10 includes a tool holder 1 and a blade 2 mounted on the tool holder 1.
刀柄1沿着旋转轴L从先端向后端延伸,在加工时,刀柄1绕旋转轴L旋转。刀柄1在其先端侧具有向其外周面开口的排屑槽11。排屑槽11被配置为可安装刀片2,在本实施例中,排屑槽11在刀柄1的外周分布有多个,每一排屑槽11对应可安装一刀片2。The tool holder 1 extends from the tip end to the rear end along the rotation axis L, and the tool holder 1 rotates around the rotation axis L during processing. The tool holder 1 has a chip flute 11 opening to the outer peripheral surface on the tip side. The chip flutes 11 are configured to be able to install the blade 2. In this embodiment, there are a plurality of chip flutes 11 distributed on the outer circumference of the tool holder 1, and each chip flute 11 can be correspondingly installed with a blade 2.
其中,刀片2具有位于其中心的一安装孔23,以便通过紧固件(图中未示出)固定安装于刀柄1上。本实施例中,刀片2的外周棱线上形成有多个外周刃21以及多个底刃22,每一外周刃21与一底刃22相接。多个外周刃21绕安装孔23均匀分布。Wherein, the blade 2 has a mounting hole 23 in the center thereof, so as to be fixedly mounted on the handle 1 by a fastener (not shown in the figure). In this embodiment, a plurality of peripheral edges 21 and a plurality of bottom edges 22 are formed on the outer peripheral edge of the blade 2, and each peripheral edge 21 is connected to a bottom edge 22. A plurality of peripheral blades 21 are evenly distributed around the mounting hole 23.
参阅图3,刀片2安装于刀柄1上时,其中一外周刃21突出于刀柄1的外周面,其作为主切削刃,对工件50的待加工表面进行加工。而与该外周刃21相接的底刃22突出于刀柄1的先端,作为副切削刃,在必要时与工件50的另一表面接触,对工件50的该表面进行加工。3, when the blade 2 is installed on the tool holder 1, one of the peripheral edges 21 protrudes from the outer peripheral surface of the tool holder 1, and serves as the main cutting edge to process the surface to be machined of the workpiece 50. The bottom edge 22 in contact with the outer peripheral edge 21 protrudes from the tip of the shank 1 and serves as a secondary cutting edge that contacts the other surface of the workpiece 50 when necessary to process the surface of the workpiece 50.
刀片2在刀柄1上的安装角度可绕安装孔23转动调整,以将不同的外周刃21作为主切削刃。The installation angle of the blade 2 on the shank 1 can be adjusted by rotating around the installation hole 23 to use different peripheral edges 21 as main cutting edges.
外周刃21加工工件50时产生的切屑通过刀柄1的排屑槽11排出。The chips generated when the outer peripheral edge 21 processes the workpiece 50 are discharged through the chip flutes 11 of the tool holder 1.
再参阅图1和图2,排屑槽11具有底面12和位于底面12的旋转方向前方的壁面13。底面12和壁面13分别构成排屑槽11的边界面,底面12和壁面13之间所夹设的空间分别连通刀柄1的先端端面和外周面,供加工产生的切屑向刀柄1的外周排出。1 and 2 again, the chip flute 11 has a bottom surface 12 and a wall surface 13 located forward of the bottom surface 12 in the direction of rotation. The bottom surface 12 and the wall surface 13 respectively constitute the boundary surface of the chip flute 11, and the space between the bottom surface 12 and the wall surface 13 respectively communicates with the tip end surface and the outer peripheral surface of the tool holder 1, so that the chips generated by machining are directed to the outer periphery of the tool holder 1. discharge.
本实施例中,底面12在远离壁面13的角落处凹设有刀片安装槽121,刀片安装槽121贯通刀柄1的先端端面和外周面。刀片安装槽121供刀片2安装,而刀片2的一个外周刃21从刀片安装槽121的侧面突伸出刀柄1的外周面,与该外周刃21相接的底刃22从刀片安装槽121的先端突伸出刀柄1的先端。In this embodiment, the bottom surface 12 is recessed with a blade installation groove 121 at a corner away from the wall surface 13, and the blade installation groove 121 penetrates the tip end surface and the outer peripheral surface of the tool holder 1. The blade installation groove 121 is used for the installation of the blade 2, and an outer peripheral edge 21 of the blade 2 protrudes from the side surface of the blade installation groove 121 to the outer peripheral surface of the handle 1; The apex protrudes from the apex of the handle 1.
壁面13与刀片安装槽121之间具有间隔,从而与刀片2之间具有间隔,便于切屑的排出。There is a gap between the wall surface 13 and the blade mounting groove 121, so that there is a gap with the blade 2 to facilitate the discharge of chips.
从图2所示意的正对底面12的方向看,壁面13具有呈凹曲面状且凹面朝向外周面的第一壁面131和呈凸曲面状且凸面朝向外周面的第二壁面132。第一壁面131位于旋转轴L和外周刃21之间。第二壁面132连接第一壁面131的后端,且相比外周刃21更靠近刀柄1的后端侧。第一壁面131和第二壁面132相接于第一拐点P1处。Viewed from the direction facing the bottom surface 12 as shown in FIG. 2, the wall surface 13 has a first wall surface 131 having a concave curved surface with the concave surface facing the outer peripheral surface and a second wall surface 132 having a convex curved surface with the convex surface facing the outer peripheral surface. The first wall surface 131 is located between the rotation axis L and the outer peripheral edge 21. The second wall surface 132 is connected to the rear end of the first wall surface 131 and is closer to the rear end side of the shank 1 than the outer peripheral edge 21. The first wall surface 131 and the second wall surface 132 are in contact with the first inflection point P1.
根据该方案,第一壁面131所包围的空间在沿旋转轴L的前后方向上可以完全包容外周刃21,从而使得排屑槽11对应外周刃21具有较大的排屑空间,便于切屑的排出。通过呈凸曲面状的第二壁面132形成凸向排屑槽11的凸状部位,优化了壁面13在延伸方向上的应力分布,可以改善排屑槽11应力集中现象,且刀柄1的该凸状部位可以增加刀柄1在排屑槽11处的刚度,减小刀柄1的变形量,提高刀柄1的寿命。特别是当刀柄1直径较小时,刀柄1本身的结构相对比较薄弱,通过设置第二壁面132所对应的凸状部位对于刀柄1强度的助益具有更优的效果。According to this solution, the space enclosed by the first wall surface 131 can completely contain the outer peripheral edge 21 in the front-rear direction along the rotation axis L, so that the chip flute 11 has a larger chip evacuation space corresponding to the outer peripheral edge 21 and facilitates the discharge of chips. . By forming a convex part protruding toward the chip flute 11 by the convex surface of the second wall 132, the stress distribution of the wall 13 in the extending direction can be optimized, and the stress concentration phenomenon of the chip flute 11 can be improved. The convex part can increase the rigidity of the tool holder 1 at the chip flute 11, reduce the deformation of the tool holder 1, and increase the service life of the tool holder 1. Especially when the diameter of the tool holder 1 is small, the structure of the tool holder 1 itself is relatively weak. By providing the convex part corresponding to the second wall surface 132, the strength of the tool holder 1 is better.
本实施例中,壁面13进一步地还具有呈凹曲面状且凹面朝向外周面的第三壁面133。第三壁面133连接第二壁面132的后端,且相比刀片2更靠近刀柄1的后端侧。第二壁面132与第三壁面133相接于第二拐点P2处。In this embodiment, the wall surface 13 further has a third wall surface 133 having a concave curved surface and the concave surface facing the outer peripheral surface. The third wall surface 133 is connected to the rear end of the second wall surface 132 and is closer to the rear end side of the handle 1 than the blade 2. The second wall surface 132 and the third wall surface 133 are connected at the second inflection point P2.
该第三壁面133整体上位于刀片2的后方,一方面在刀片2后方形成较大的排屑空间,进一步提高排屑性能;另一方面其连接于第二壁面132的后端,还可以使壁面13加快向外周面方向收敛,减小排屑槽11往后端侧延伸的长度,增加刀柄1结构强度。The third wall surface 133 is located behind the blade 2 as a whole. On the one hand, a larger chip removal space is formed behind the blade 2 to further improve the chip removal performance; on the other hand, it is connected to the rear end of the second wall surface 132, which can also The wall surface 13 accelerates the convergence in the direction of the outer circumferential surface, reduces the length of the chip flute 11 extending to the rear end side, and increases the structural strength of the tool holder 1.
较佳地,第一壁面131和第二壁面132在第一拐点P1处相切,使第一壁面131和第二壁面132平滑相接,减小应力集中。同样地,第二壁面132与第三壁面133在第二拐点P2处相切,使得第二壁面132和第三壁面133也是平滑相接。Preferably, the first wall surface 131 and the second wall surface 132 are tangent at the first inflection point P1, so that the first wall surface 131 and the second wall surface 132 are smoothly connected, and stress concentration is reduced. Similarly, the second wall surface 132 and the third wall surface 133 are tangent at the second inflection point P2, so that the second wall surface 132 and the third wall surface 133 are also smoothly connected.
由此,壁面13从先端侧至外周面的整个延伸方向上均是平滑的曲面。另外,结合图1所示,壁面13与底面12之间还通过呈圆角的过渡面14圆弧过渡相接,因此,排屑槽11整体上应力分布更为均匀,改善受力状况。Thus, the wall surface 13 is a smooth curved surface in the entire extending direction from the tip side to the outer peripheral surface. In addition, as shown in FIG. 1, the wall surface 13 and the bottom surface 12 are also connected by a circular arc transition through a rounded transition surface 14. Therefore, the overall stress distribution of the chip flute 11 is more uniform and the stress condition is improved.
参阅图1,第一壁面131、第二壁面132和第三壁面133均是随着靠近后端侧而更接近外周面,从而更好地引导切屑往外周面的方向排出。1, the first wall surface 131, the second wall surface 132 and the third wall surface 133 are all closer to the outer peripheral surface as they approach the rear end side, so as to better guide the chips to be discharged in the direction of the outer peripheral surface.
具体在本实施例中,第一壁面131包括位于先端侧的一平面1311和连接在平面1311后端的一圆弧面1312,圆弧面1312的凹面朝向刀柄1的外周面。第二壁面132和第三壁面133则均为圆弧面。Specifically, in this embodiment, the first wall surface 131 includes a flat surface 1311 at the tip side and an arc surface 1312 connected to the rear end of the flat surface 1311, and the concave surface of the arc surface 1312 faces the outer peripheral surface of the tool holder 1. The second wall surface 132 and the third wall surface 133 are both circular arc surfaces.
第一壁面131、第二壁面132和第三壁面133均为平滑的曲面,但具体形状可以根据实际情况进行设置,例如可以为至少一段圆弧面与至少一段平面的组合,或者多段圆弧面的组合等等,当各个壁面的形状为多个面的组合时,相接的两个面之间平滑过渡,例如较佳是在相接处相切等。作为示例,在图4所示的结构中,第一壁面131a包括两段圆弧面,第三壁面133a包括一段圆弧面和一段平面。第一壁面131、第二壁面132和第三壁面133 为其他形状的情况不再一一例举。The first wall surface 131, the second wall surface 132, and the third wall surface 133 are all smooth curved surfaces, but the specific shape can be set according to the actual situation, for example, it can be a combination of at least one arc surface and at least one flat surface, or multiple arc surfaces When the shape of each wall surface is a combination of multiple surfaces, there is a smooth transition between the two adjacent surfaces, for example, it is better to be tangent at the intersection. As an example, in the structure shown in FIG. 4, the first wall surface 131a includes two circular arc surfaces, and the third wall surface 133a includes a circular arc surface and a flat surface. The cases where the first wall surface 131, the second wall surface 132 and the third wall surface 133 have other shapes will not be listed one by one.
第一壁面131、第二壁面132和第三壁面133各自的尺寸参数可以根据实际情况进行灵活调整,各自的延伸长度可以参照第二壁面132的边界点即第一拐点P1和第二拐点P2的位置进行设置。The respective size parameters of the first wall surface 131, the second wall surface 132 and the third wall surface 133 can be flexibly adjusted according to the actual situation. The location is set.
如图2,过刀片2的外周刃21的后端端部作旋转轴L的垂线G1,过刀片2的后端端部作旋转轴L的垂线G2。第一拐点P1位于垂线G1和垂线G2之间。第二拐点P2位于垂线G2的后方。As shown in FIG. 2, the rear end of the outer peripheral edge 21 of the passing blade 2 is defined as a vertical line G1 of the rotation axis L, and the rear end of the passing blade 2 is defined as a vertical line G2 of the rotation axis L. The first inflection point P1 is located between the vertical line G1 and the vertical line G2. The second inflection point P2 is located behind the vertical line G2.
由此,第二壁面132的至少一部分位于旋转轴L与刀片2的后端端部之间,本实施例中,位于旋转轴L与刀片2的后端端部之间的部分即为第一拐点P1至垂线G2之间的第二壁面132。因此,第二壁面132凸向刀片2的部位使得刀柄1对应于刀片2的位置针对性地得到加强,提高刀柄1的刚度。Thus, at least a part of the second wall surface 132 is located between the rotating shaft L and the rear end of the blade 2. In this embodiment, the part located between the rotating shaft L and the rear end of the blade 2 is the first The second wall surface 132 between the inflection point P1 and the vertical line G2. Therefore, the position where the second wall surface 132 protrudes toward the blade 2 makes the position of the knife handle 1 corresponding to the blade 2 targeted to be strengthened, and the rigidity of the knife handle 1 is improved.
另外,第二壁面132的至少一部分还位于刀片2的底刃22沿旋转轴L朝刀柄1的后端侧延伸的假想区域。如图2所示,过底刃22的内侧边界点作平行于旋转轴L的直线G3,则直线G3会与第二壁面132相交。第二壁面132中位于直线G3至第二拐点P2处的部分即位于底刃22延伸的假想区域内,从而可针对于底刃22部分对刀柄1进行加强。In addition, at least a part of the second wall surface 132 is also located in an imaginary area where the bottom edge 22 of the blade 2 extends along the rotation axis L toward the rear end side of the shank 1. As shown in FIG. 2, if a straight line G3 parallel to the rotation axis L is drawn through the inner boundary point of the bottom edge 22, the straight line G3 will intersect the second wall surface 132. The portion of the second wall surface 132 from the straight line G3 to the second inflection point P2 is located in the imaginary area where the bottom edge 22 extends, so that the tool holder 1 can be reinforced with respect to the bottom edge 22 portion.
在一些实施例中,第一拐点P1与第二拐点P2之间的轴向距离即沿着旋转轴L方向的距离在1.0mm~4.5mm之间,以起到分散应力及提高刀柄1刚性的效果。如果小于1.0mm,容易导致第二壁面132上发生应力集中。如果大于4.5mm,会降低刀柄1刚性。In some embodiments, the axial distance between the first inflection point P1 and the second inflection point P2, that is, the distance along the direction of the rotation axis L, is between 1.0 mm and 4.5 mm, so as to disperse the stress and increase the rigidity of the tool holder 1. Effect. If it is less than 1.0 mm, stress concentration on the second wall surface 132 is likely to occur. If it is larger than 4.5mm, the rigidity of the tool holder 1 will be reduced.
第二壁面132形成凸向排屑槽11内部的凸状部位,整个壁面13与刀片2之间的最小间隔位置位于第二壁面132上,其中,这一最小间隔较佳为0.5mm~3.0mm。在图1和图2所示意的结构中,整个壁面13与刀片2之间的最小间隔位置位于第一拐点P1处。而在图5所示意的另一结构中,当刀片2b的形状为三角形时,刀片2b与壁面13b的最小间隔位置大致对应于第二壁面132b的中部。The second wall surface 132 forms a convex portion protruding to the inside of the chip flute 11, and the minimum distance between the entire wall surface 13 and the blade 2 is located on the second wall surface 132, wherein the minimum distance is preferably 0.5 mm to 3.0 mm . In the structure shown in FIGS. 1 and 2, the minimum distance between the entire wall surface 13 and the blade 2 is located at the first inflection point P1. In another structure shown in FIG. 5, when the shape of the blade 2b is triangular, the minimum distance between the blade 2b and the wall surface 13b roughly corresponds to the middle of the second wall surface 132b.
基于本发明的方案,在一实施例中,如下表所示,经过仿真解析实验,在同样的加工切削条件下,施加1000N拘束力时,相比于传统方案中壁面呈圆弧状的排屑槽,本方案改善后的排屑槽的等效应力大约降低了15%,最大主应力大约降低13%。由此可见,本方案相比传统方案具有积极的效果。Based on the solution of the present invention, in one embodiment, as shown in the following table, after simulation analysis experiment, under the same machining and cutting conditions, when 1000N restraint force is applied, compared with the traditional solution, the wall surface is arc-shaped chip removal Slot, the equivalent stress of the chip flute improved by this solution is reduced by about 15%, and the maximum principal stress is reduced by about 13%. It can be seen that this solution has a positive effect compared to the traditional solution.
 To 施加拘束力(N)Apply binding force (N) 传统方案(MPa)Traditional solution (MPa) 本方案(MPa)This plan (MPa) 对比Compared
排屑槽等效应力Equivalent stress of chip flute 10001000 408.75408.75 354.59354.59 -15.27%-15.27%
最大主应力Maximum principal stress 10001000 401.78401.78 353.83353.83 -13.55%-13.55%
虽然已参照几个典型实施方式描述了本发明,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。Although the present invention has been described with reference to a few typical embodiments, it should be understood that the terms used are illustrative and exemplary rather than restrictive. Since the present invention can be implemented in various forms without departing from the spirit or essence of the invention, it should be understood that the above-mentioned embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all changes and modifications falling within the scope of the claims or their equivalents shall be covered by the appended claims.

Claims (10)

  1. 一种刀柄,沿着旋转轴从先端向后端延伸,其特征在于,所述刀柄在其先端侧具有向其外周面开口的排屑槽;A tool shank extending from the tip to the rear end along the rotating shaft, characterized in that the tool shank has a chip flute opening to the outer peripheral surface on the tip side thereof;
    所述排屑槽被配置为可安装刀片,且刀片具有突出于刀柄的外周面的外周刃;The chip flute is configured to be able to install a blade, and the blade has a peripheral edge protruding from the outer peripheral surface of the handle;
    所述排屑槽具有底面和位于所述底面的旋转方向前方的壁面;The chip flute has a bottom surface and a wall surface located in front of the rotation direction of the bottom surface;
    从正对所述底面的方向看,所述壁面具有呈凹曲面状且凹面朝向所述外周面的第一壁面和呈凸曲面状且凸面朝向所述外周面的第二壁面;所述第一壁面位于所述旋转轴和所述外周刃之间;所述第二壁面连接所述第一壁面的后端,且相比所述外周刃更靠近刀柄的后端侧。Viewed from the direction facing the bottom surface, the wall surface has a first wall surface having a concave curved surface and the concave surface facing the outer peripheral surface and a second wall surface having a convex curved surface and the convex surface facing the outer peripheral surface; the first The wall surface is located between the rotating shaft and the outer peripheral blade; the second wall surface is connected to the rear end of the first wall surface, and is closer to the rear end side of the shank than the outer peripheral blade.
  2. 根据权利要求1所述的刀柄,其特征在于,所述第一壁面随着靠近所述后端侧而更接近所述外周面;所述第二壁面随着靠近所述后端侧而更接近所述外周面。The tool holder according to claim 1, wherein the first wall surface is closer to the outer peripheral surface as closer to the rear end side; the second wall surface is closer to the rear end side. Close to the outer peripheral surface.
  3. 根据权利要求1所述的刀柄,其特征在于,从正对所述底面的方向看,所述第二壁面的至少一部分位于所述旋转轴和所述刀片的后端端部之间。The tool holder according to claim 1, wherein, viewed from a direction facing the bottom surface, at least a part of the second wall surface is located between the rotating shaft and the rear end of the blade.
  4. 根据权利要求1所述的刀柄,其特征在于,从正对所述底面的方向看,所述壁面与所述刀片之间具有间隔。The tool holder according to claim 1, wherein, viewed from a direction facing the bottom surface, there is a gap between the wall surface and the blade.
  5. 根据权利要求4所述的刀柄,其特征在于,所述壁面与所述刀片的最小间隔位置位于所述第二壁面上。The tool holder according to claim 4, wherein the minimum distance between the wall surface and the blade is located on the second wall surface.
  6. 根据权利要求1所述的刀柄,其特征在于,所述第一壁面与所述第二壁面在两者相接处相切。The tool holder according to claim 1, wherein the first wall surface and the second wall surface are tangent at the point where they meet.
  7. 根据权利要求1所述的刀柄,其特征在于,从正对所述底面的方向看,所述壁面还具有呈凹曲面状且凹面朝向所述外周面的第三壁面;所述第三壁面连接所述第二壁面的后端,且相比所述刀片更靠近所述后端侧。The tool holder according to claim 1, wherein, viewed from the direction facing the bottom surface, the wall surface further has a third wall surface having a concave curved surface and the concave surface facing the outer peripheral surface; the third wall surface The rear end of the second wall surface is connected, and is closer to the rear end side than the blade.
  8. 根据权利要求7所述的刀柄,其特征在于,所述第三壁面与所述第二壁面在两者相接处相切。The tool holder according to claim 7, wherein the third wall surface and the second wall surface are tangent at the point where they meet.
  9. 一种切削刀具,其特征在于,包括如权利要求1-8任一项所述的刀柄以及配置于所述刀柄的排屑槽中的刀片;所述刀片具有突出于所述刀柄的外周面的外周刃。A cutting tool, characterized by comprising the tool holder according to any one of claims 1-8 and a blade arranged in the chip flute of the tool holder; the blade has a protruding from the tool holder The peripheral edge of the outer peripheral surface.
  10. 根据权利要求9所述的切削刀具,其特征在于,所述刀片还具有突出于所述刀柄先端的底刃;The cutting tool according to claim 9, wherein the blade further has a bottom edge protruding from the tip of the handle;
    从正对所述底面的方向看,所述第二壁面的至少一部分位于所述底刃沿着所述旋转轴朝所述后端侧方向延伸的假想区域。Viewed from a direction facing the bottom surface, at least a part of the second wall surface is located in an imaginary area where the bottom edge extends in the direction of the rear end side along the rotation axis.
PCT/CN2021/081866 2020-03-27 2021-03-19 Tool shank and cutting tool WO2021190416A1 (en)

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* Cited by examiner, † Cited by third party
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JPH01132318U (en) * 1988-03-01 1989-09-08
EP0620070B1 (en) * 1993-04-14 1997-11-12 STELLRAM GmbH Milling cutter
DE29919851U1 (en) * 1999-11-11 2000-02-24 Lin Jen Kuo Milling tool
JP4364345B2 (en) * 1999-05-14 2009-11-18 株式会社タンガロイ Throw away tip and ball end mill

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01132318U (en) * 1988-03-01 1989-09-08
EP0620070B1 (en) * 1993-04-14 1997-11-12 STELLRAM GmbH Milling cutter
JP4364345B2 (en) * 1999-05-14 2009-11-18 株式会社タンガロイ Throw away tip and ball end mill
DE29919851U1 (en) * 1999-11-11 2000-02-24 Lin Jen Kuo Milling tool

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