WO2021179463A1 - 一种垃圾处理器 - Google Patents

一种垃圾处理器 Download PDF

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Publication number
WO2021179463A1
WO2021179463A1 PCT/CN2020/096279 CN2020096279W WO2021179463A1 WO 2021179463 A1 WO2021179463 A1 WO 2021179463A1 CN 2020096279 W CN2020096279 W CN 2020096279W WO 2021179463 A1 WO2021179463 A1 WO 2021179463A1
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Prior art keywords
grinding
disc
grinding disc
hammer
ring
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PCT/CN2020/096279
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English (en)
French (fr)
Inventor
于青玉
马强
贾忠宝
王涛
Original Assignee
青岛海尔智慧厨房电器有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔智慧厨房电器有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔智慧厨房电器有限公司
Publication of WO2021179463A1 publication Critical patent/WO2021179463A1/zh

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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/26Object-catching inserts or similar devices for waste pipes or outlets
    • E03C1/266Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • E03C1/2665Disintegrating apparatus specially adapted for installation in waste pipes or outlets

Definitions

  • the invention relates to the technical field of food waste treatment in kitchens, and in particular to a waste disposer.
  • the kitchen garbage disposer is a household kitchen appliance that drives the grinding disc to rotate by a motor, so that the garbage and the grinding parts on the grinding disc collide, cut, and rub, so that the volume of the garbage is reduced and can be directly discharged through the sewer.
  • the existing garbage disposers on the market are basically single-layer grinding discs, which do not sufficiently grind the garbage.
  • the garbage particles after grinding are relatively large, which is easy to block the sewer, or a layer of serrated knife is assembled under the single-layer grinding disc.
  • this cutter head can only cut some fibrous materials, and has little effect on the size of garbage particles.
  • the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a garbage disposer capable of layered grinding.
  • a garbage disposer capable of layered grinding.
  • a garbage disposer includes a grinding cavity, a grinding device arranged in the grinding cavity, and a drive shaft connected to the grinding device.
  • the grinding device includes at least one grinding ring and at least two grinding discs.
  • the grinding ring is opposite to the grinding disc. Rotating arrangement, each grinding disc is arranged in sequence along the axial direction of the drive shaft, at least two grinding discs and one grinding ring are matched to grind garbage.
  • the grinding ring and multiple grinding discs are arranged in the grinding chamber to gradually grind the food waste, so that the grinding is more complete, and the grinding particles of the waste after grinding are finer, so as to avoid clogging the sewer.
  • the diameters of the respective grinding discs become larger in sequence.
  • each of the grinding discs is mounted on a drive shaft, and the drive shaft drives each of the grinding discs to rotate;
  • the grinding ring is arranged on the outer circumference of each grinding disc
  • the grinding ring is installed on the inner wall of the grinding cavity, and the outer peripheral edge of each grinding disc forms a gap with the inner wall of the grinding ring.
  • the grinding device includes a first grinding disc, a second grinding disc, and a common grinding ring, the first grinding disc is located above the second grinding disc, and the first grinding disc cooperates with the common grinding ring to preliminarily treat garbage, The second grinding disc cooperates with the common grinding ring to further process the preliminarily processed garbage;
  • the common grinding ring includes a first grinding hole and a second grinding hole, the first grinding hole is located at the upper middle end of the common grinding ring, and the second grinding hole is located at the lower end of the common grinding ring;
  • the sum of the axial length of the first grinding hole and the second grinding hole is equal to or greater than half of the axial length of the grinding ring;
  • the first grinding hole and the second grinding hole have the same axial length
  • the first grinding hole is wider than the second grinding hole
  • the plane on which the first grinding disc is located intersects the first grinding hole.
  • first grinding disc and the second grinding disc are both provided with grinding parts for grinding garbage
  • the grinding member on the second grinding disc includes a grinding hammer arranged along the radial direction of the second grinding disc, and the grinding hammer is movably connected with the second grinding disc through the connecting piece and reciprocates along the radial direction of the second grinding disc;
  • the grinding hammer on the second grinding disc includes a hammer head and a hammer handle.
  • a through hole is provided on the hammer handle.
  • One end of the connector is mounted on the grinding disc, and the other end passes through the through hole to define the grinding hammer along the second grinding disc. Radial reciprocating movement.
  • a grinding hammer that reciprocates in the radial direction of the second grinding disc is provided, so that the grinding hammer and the grinding ring can grind the rubbish grinding particles, thereby improving the grinding efficiency.
  • the grinding hammer on the second grinding disc is defined as that the hammer handle faces the center of the second grinding disc, the hammer head faces the outer periphery of the second grinding disc, and the movement range of the hammer head is limited on the second grinding disc;
  • the head of the grinding hammer on the second grinding disc is projected on the horizontal plane of the second grinding disc near the end surface of the common grinding ring as an arc-shaped curve segment, and the arc-shaped curve segment has the same center as the common grinding ring. ;
  • a grinding hammer is provided on the first grinding disc, and the size of the hammer head of the grinding hammer on the second grinding disc is larger than the size of the hammer head of the grinding hammer on the first grinding disc;
  • first grinding disc and the second grinding disc are both provided with grinding parts for grinding garbage, and the first grinding disc includes at least two kinds of grinding parts, and the two kinds of grinding parts are grinding hammer, convex hull and cutting knife. There are two any two kinds of abrasive pieces in the above-mentioned arbitrary two kinds of grinding pieces, which are arranged alternately and sequentially in the circumferential direction;
  • the grinding member on the first grinding disc includes two grinding hammers, two convex hulls and two cutting knives, and the convex hull is located between the grinding hammer and the cutting knives;
  • the two grinding hammers are arranged symmetrically and/or the two convex hulls are arranged symmetrically and/or the two cutting knives are arranged symmetrically;
  • connection line of the two grinding hammers and the connection line of the two cutting knives are perpendicular to each other.
  • the total area occupied by the adjacent grinding hammers and convex hulls on the upper end surface of the first grinding disc is less than a quarter of the area of the upper end surface of the first grinding disc;
  • the convex hull includes a central protrusion and three peripheral protrusions arranged around the central protrusion, the three peripheral protrusions are respectively connected with the central protrusion, and the central protrusion is connected to the three peripheral protrusions.
  • the bottom surface is in contact with the upper end surface of the first grinding disc, and the highest point of each of the three peripheral protrusions is lower than the highest point of the central protrusion.
  • the first grinding disc is provided with two groups of water leakage holes, each group of water leakage holes corresponds to each grinding hammer one-to-one, and each group of water leakage holes and each convex hull are respectively arranged on both sides of the grinding hammer along the circumferential direction.
  • first grinding disc is provided with a plurality of first through holes for the garbage grinding particles to pass through
  • second grinding disc is provided with a plurality of second through holes for the garbage grinding particles to pass through.
  • the hole diameter is smaller than the hole diameter of the first through hole.
  • the garbage disposer provided by the present invention gradually grinds food waste by arranging a grinding ring and a plurality of grinding discs in the grinding cavity, so as to avoid the ineffective grinding of wastes of different sizes when they are piled up together, so that the grinding is more sufficient, and the grinding is more effective.
  • Garbage grinding particles are finer to avoid clogging the sewer.
  • the garbage disposer provided by the present invention strictly restricts the size of the channel through which the garbage grinding particles in each operation interval circulate to the next operation interval, so that the garbage is fully ground by each operation interval, and finally forms finer garbage grinding particles to prevent the sewer from being blocked. .
  • the garbage disposer provided by the present invention is provided with a grinding hammer that reciprocates along the radial direction of the second grinding disc, so that the grinding hammer and the grinding ring can grind the rubbish grinding particles and improve the grinding efficiency.
  • Figure 1 A schematic structural diagram of a garbage disposer provided in an embodiment of the present invention.
  • Fig. 2 A schematic diagram of a grinding ring structure of a garbage disposer provided in an embodiment of the present invention.
  • Fig. 3 A schematic structural diagram of a second grinding disc of a garbage disposer provided in an embodiment of the present invention.
  • Fig. 4 A schematic structural diagram of a first grinding disc of a garbage disposer provided in an embodiment of the present invention.
  • a garbage disposer includes a grinding cavity 2, a grinding device arranged in the grinding cavity 2, and a drive shaft 51 connected to the grinding device.
  • the grinding device includes at least one grinding ring and at least two The grinding disc, the grinding ring and the grinding disc are arranged to rotate relative to each other, and each grinding disc is arranged in sequence along the axial direction of the driving shaft 51, and at least two grinding discs and one grinding ring cooperate to grind garbage.
  • the waste disposer is fixed at the lower part of the water storage tank 1.
  • the upper part of the waste disposer includes a grinding cavity 2, and the lower part includes a motor 5.
  • the drive shaft 51 of the motor 5 extends in the axial direction of the grinding cavity 2 and is located at the center of the grinding cavity 2.
  • the central axis of the drive shaft 51 coincides with the central axis of the grinding chamber 2.
  • the grinding chamber 2 is provided with a grinding device connected to the drive shaft 51.
  • the grinding device includes a plurality of grinding rings and a plurality of grinding discs.
  • the grinding rings and the grinding discs are arranged to rotate relative to each other, and the central axis of the grinding ring coincides with the central axis of the grinding chamber 2, and
  • the grinding discs are arranged in sequence along the axial direction of the drive shaft 51, and a plurality of grinding discs move in cooperation with a grinding ring to grind the garbage in the operation area.
  • the invention gradually grinds food waste through the cooperation of multiple grinding discs and a grinding ring, improves the efficiency of waste treatment, avoids the ineffective grinding of wastes of different sizes when they are piled up together, and makes the grinding more complete.
  • the particles are smaller to avoid clogging the sewer.
  • Different grinding discs are matched with the opposite part of the grinding ring to grind the garbage in each grinding disc operation area into different volumes, which can more fully grind the garbage, for example, the garbage is in the operation area of each grinding disc It needs to be ground to a limited size before it can flow from the grinding disc operation area to the next grinding disc operation area for further grinding.
  • the passages for the garbage grinding particles in the working sections of the grinding discs are successively narrowed, and the diameters of the grinding discs are successively narrowed. Get bigger.
  • the grinding ring and the grinding disc rotate relative to each other, and the two can cooperate with each other to grind the garbage.
  • the relative rotation of the two can be that the grinding disc rotates around the central axis of the grinding cavity 2, or the grinding ring rotates around the central axis of the grinding cavity 2, or Both the grinding disc and the grinding ring rotate around the central axis of the grinding cavity 2.
  • the preferred solution of the present invention is that the grinding disc rotates around the central axis of the grinding cavity 2.
  • the central axis of the grinding disc coincides with the central axis of the grinding cavity 2, and each grinding disc is installed in On the drive shaft 51, the drive shaft 51 drives each grinding disc to rotate.
  • the grinding ring is arranged on the outer circumference of each grinding disc, and the grinding ring is installed on the inner wall of the grinding chamber 2.
  • the outer peripheral edge of each grinding disc forms a gap with the inner wall of the grinding ring.
  • the gap allows the rubbish grinding particles formed after grinding to circulate to the working area of the next grinding disc. Since the diameter of each grinding disc becomes longer from top to bottom, the gap formed by the outer peripheral edge of each grinding disc and the inner wall of the grinding ring also becomes smaller from top to bottom, so as to realize the circulation of garbage grinding particles in the working area of each grinding disc.
  • the passage to the next grinding disc operation section is successively narrowed, so that the garbage is fully grinded in each grinding disc operation section.
  • the specific structure of the grinding device will be described below by taking the grinding device including a grinding ring and two grinding discs as an example.
  • the grinding device of the garbage disposer includes a first grinding disc 41, a second grinding disc 42 and a common grinding ring 3.
  • the first grinding disc 41 is located above the second grinding disc 42, and the first grinding disc 41 Cooperate with the common grinding ring 3 for preliminary treatment of garbage, and the second grinding disc 42 cooperates with the common grinding ring 3 for further treatment of the preliminary treated garbage.
  • the centers of the first grinding disc 41 and the second grinding disc 42 are both provided with mounting holes, and the drive shaft 51 passes through the second grinding disc 42 and the first grinding disc in order from bottom to top.
  • the mounting hole in the center of 41 allows the second grinding disc 42 and the first grinding disc 41 to be mounted on the drive shaft 51.
  • the common grinding ring 3 is fixed on the inner wall of the grinding cavity 2.
  • the drive shaft 51 drives the first grinding disc 41 and the second grinding disc 42 to rotate.
  • the first grinding disc 41 cooperates with the common grinding ring 3 to initially grind the garbage to form a relatively large Garbage grinding particles, these garbage grinding particles circulate to the operation area where the second grinding disc 42 is located, and the second grinding disc 42 cooperates with the common grinding ring 3 to further grind the garbage grinding particles, so that the volume of the garbage grinding particles becomes smaller.
  • the common grinding ring 3 has two sets of grinding holes, namely the first grinding hole 31 and the second grinding hole 32, which are evenly distributed on the peripheral wall of the common grinding ring 3.
  • the first grinding hole 31 Located at the upper middle end of the common grinding ring 3, the second grinding hole 32 is located at the lower end of the common grinding ring 3.
  • the first grinding hole 31 is wider than the second grinding hole 32.
  • the axial lengths of the first grinding hole 31 and the second grinding hole 32 are The sum is equal to or greater than half of the axial length of the common grinding ring 3, and the first grinding hole 31 and the second grinding hole 32 have the same axial length.
  • the grinding holes are equivalent to the teeth provided on the common grinding ring 3, which can cut the rubbish thrown on it.
  • the first grinding hole 31 and the second grinding hole 32 The sum of the axial directions is equal to or greater than half of the axial length of the common grinding ring 3, that is, the axial lengths of the first grinding hole 31 and the second grinding hole 32 are relatively long, which is equivalent to the comparison of the lengths of the teeth on the common grinding ring 3 Longer, more conducive to cutting garbage.
  • the first grinding hole 31 is cut into two upper and lower parts, and the preferred solution is that the axial length of the upper part is equal to or greater than twice the axial length of the lower part. In this way, the lower part of the first grinding hole 31 is in the working area of the second grinding disc 42, and the rubbish grinding particles flowing out of the working area of the first grinding disc 41 enter the working area of the second grinding disc 42.
  • the lower part of the first grinding hole 31 can be further ground by this part of the grinding hole, and it does not need to flow to the second grinding disc 42 or the second grinding hole 32 to be further ground, which improves the grinding efficiency.
  • the garbage in the operation area of the first grinding disc 41 is original garbage. Compared with the garbage in the operation area of other grinding discs, the grinding difficulty is the largest.
  • the axial length of the upper part of the first grinding hole 31 is longer than that of the lower part. The longitudinal length is long, which can ensure the grinding quality and grinding efficiency in the working area of the first grinding disc 41.
  • the lower end surface of the second grinding hole 32 and the lower or upper end surface of the second grinding disc 42 are on the same level.
  • the preferred solution is that the lower end surface of the second grinding hole 32 and the lower end surface of the second grinding disc 42 are on the same level.
  • the upper and lower parts of the common grinding ring 3 opposite to the second grinding disc 42 have grinding holes.
  • the rubbish grinding particles circulating in the second grinding disc 42 are already relatively small. Under the action of centrifugal force, it will It is thrown onto the common grinding ring 3 opposite to the operation area of the second grinding disc 42.
  • Both the upper and lower parts of the common grinding ring 3 have grinding holes, so that the rubbish grinding particles can be further ground more quickly and the grinding efficiency is improved.
  • the inner wall of the grinding ring is uniformly provided with protrusions or spirals, which can further grind the garbage.
  • Garbage flows from the water storage tank 1 into the working area of the first grinding disc 41 and is preliminarily ground, forming relatively large garbage grinding particles that can flow out of the working area of the first grinding disc 41, and these garbage grinding particles flow to the second grinding disc 42
  • the working area is further ground to form finer garbage abrasive particles that can flow out from the working area of the second grinding disc 42, and the finer garbage grinding particles flow out of the working area of the second grinding disc 42 and then discharged into the sewer.
  • the working areas of the first grinding disc 41 and the second grinding disc 42 both have channels for the rubbish grinding particles to circulate to the next working area.
  • the first grinding disc 41 is provided with a number of first through holes for the rubbish grinding particles to pass through.
  • the second grinding disc 42 is provided with a number of second through holes for the rubbish grinding particles to pass through, and the diameter of the second through holes is smaller than that of the first through holes.
  • Several first through holes on the first grinding disc 41 for garbage grinding particles to pass are leak holes provided on the first grinding disc 41, and a number of second through holes on the second grinding disc 42 for garbage grinding particles to pass through are provided on the The water leakage holes on the second grinding disc 42 and the water leakage holes on the first grinding disc 41 are wider than the water leakage holes on the second grinding disc 42.
  • the working section of the first grinding disc 41 provides a passage for the rubbish grinding particles to flow to the working section of the second grinding disc 42. It also includes a first grinding hole 31, a gap formed by the inner wall of the common grinding ring 3 and the outer peripheral edge of the first grinding disc 41.
  • the working area of the second grinding disc 42 for the garbage grinding particles to circulate to the next grinding disc working area or the channel of the sewer also includes a second grinding hole 32, a gap formed by the inner wall of the common grinding ring 3 and the outer peripheral edge of the second grinding disc 42.
  • One grinding hole 31 is wider than the second grinding hole 32, and the gap formed between the inner wall of the common grinding ring 3 and the outer peripheral edge of the first grinding disc 41 is wider than the gap formed between the inner wall of the grinding ring and the outer peripheral edge of the second grinding disc 42.
  • the width of the passage in the working area of the first grinding disc 41 for the garbage grinding particles to circulate to the working area of the second grinding disc 42 is 4-5mm, and the working area of the second grinding disc 42 for the garbage grinding particles to circulate.
  • the width of the passage to the next grinding disc operating area or sewer is 2-3mm.
  • the preferred solution is that the working area of the first grinding disc 41 for garbage grinding particles to circulate to the second grinding disc 42 is 5mm.
  • the second grinding disc 42 The working area of the disc 42 allows the garbage grinding particles to circulate to the next working area or the sewer channel is 2 mm, that is, the water leakage hole of the first grinding disc 41, the first grinding hole 31, the inner wall of the common grinding ring 3 and the first grinding disc 41
  • the gaps formed by the outer peripheral edge are all 5 mm
  • the gaps formed by the water leakage hole of the second grinding disc 42, the second grinding hole 32, the inner wall of the common grinding ring 3 and the outer peripheral edge of the second grinding disc 42 are all 2 mm.
  • the first grinding disc 41 and the second grinding disc 42 are both provided with grinding parts for grinding garbage.
  • the grinding parts on the second grinding disc 42 include grinding hammers arranged radially along the second grinding disc 42.
  • the grinding hammers are connected
  • the member 4214 is movably connected with the second grinding disc 42 and reciprocates radially along the second grinding disc 42.
  • the first grinding disc 41 and the second grinding disc 42 are both provided with grinding hammers.
  • the third grinding hammer 421 includes a hammer handle 4212 and a hammer head 4211.
  • the hammer handle 4212 is provided with a through hole 4213.
  • One end of the connecting piece 4214 is installed on the grinding disc, and the other end passes through the through hole 4213 to define the diameter of the grinding hammer along the second grinding disc 42.
  • the part of the connecting member 4214 that passes through the through hole 4213 has a length in the radial direction that is smaller than that of the through hole 4213 in the radial direction, so that the third grinding hammer 421 can move in the radial direction of the second grinding disc 42.
  • the preferred solution of the connecting piece 4214 is a rivet.
  • the projection of the through hole 4213 on the horizontal plane where the second grinding disc 42 is located is a combined figure (refer to Figure 3), which includes a rectangle and two arc-shaped segments, and the two arc-shaped segments are connected to the two widths of the rectangle and extend away from the rectangle.
  • the length of the rectangle extends along the radial direction of the second grinding disc 42, and the length of the cap of the rivet along the radial direction of the second grinding disc 42 is greater than the length of the through hole 4213 along the radial direction of the second grinding disc 42.
  • Corresponding through holes can also be provided on the second grinding disc 42.
  • the connecting member 4214 passes through the through holes of the hammer handle 4212 and the second grinding disc 42 to connect the third grinding hammer 421 and the second grinding disc 42 respectively.
  • the connecting member 4214 may be a bolt, and the projection of the through hole 4213 on the horizontal plane where the second grinding disc 42 is located is an ellipse.
  • the grinding hammer on the second grinding disc 42 is defined as the hammer handle 4212 facing the center of the second grinding disc 42 and the hammer head 4211 facing the outer periphery of the second grinding disc 42.
  • the movement range of the hammer head 4211 is limited on the second grinding disc 42, that is The hammer head 4211 does not cross the outer circumference of the grinding disc.
  • the third grinding hammer 421 reciprocates in the radial direction of the second grinding disc 42, the entire hammer head 4211 is always on the second grinding disc 42, and its end does not move to the second grinding disc. Above the gap formed by the outer peripheral edge of the disk 42 and the grinding ring.
  • the projection of the hammer head 4211 of the third grinding hammer 421 on the horizontal plane where the second grinding disc 42 is near the end surface of the common grinding ring is an arc-shaped curve segment, and the arc-shaped curve segment has the same center as the common grinding ring 3.
  • the end surface of the hammer head 4211 of the third grinding hammer 421 cooperates with the grinding ring to further fully grind the rubbish grinding particles falling therein, ensuring that the rubbish grinding particles after grinding are smaller, and improving the grinding efficiency and grinding quality.
  • the hammer head 4211 of the third grinding hammer 421 is larger than the size of the hammer head 4211 provided on the first grinding disc 41, so that the third grinding
  • the end surface of the hammer head 4211 of the hammer 421 is better matched with the grinding ring for grinding.
  • the fourth grinding hammer 422 and the third grinding hammer 421 have the same structure.
  • a plurality of rows of water leakage holes are uniformly provided on the second grinding disc 42, and each row of water leakage holes are arranged radially with the central through hole as the center.
  • the first grinding disc 41 includes at least two kinds of grinding parts, the two kinds of grinding parts are any two of the grinding hammer, the convex hull and the cutting knife, and the any two kinds of grinding parts are two, which are alternately spaced in the circumferential direction.
  • the preferred solution is that the grinding member on the first grinding disc 41 includes two grinding hammers, two convex hulls and two cutting knives.
  • the convex hulls are located between the grinding hammers and the cutting knives. /Or the two convex hulls are arranged symmetrically and/or the two cutting knives are arranged symmetrically.
  • the first grinding disc 41 is provided with a first grinding hammer 411, a second grinding hammer 412, a first convex hull 413, a second convex hull 414, a first cutting knife 415, and a second cutting knife 416.
  • the first grinding hammer 411 and the second grinding hammer 412 are respectively freely rotatably arranged on the first grinding disc 41, the first convex hull 413 and the second convex hull 414, the first cutting knife 415 and the second cutting knife 416. They are fixed to the first grinding disc 41 respectively.
  • the first grinding hammer 411 and the second grinding hammer 412 are arranged symmetrically along the center of the first grinding disc 41
  • the first convex hull 413 and the second convex hull 414 are arranged symmetrically along the center of the first grinding disc 41
  • the first cutting knife 415 and The second cutting blades 416 are symmetrically arranged along the center of the first grinding disc 41.
  • the line of the two grinding hammers and the line of the two cutting knives are perpendicular to each other, that is, the first grinding hammer 411, the second grinding hammer 412, the first cutting knife 415, and the second cutting knife 416 are located on the first grinding disc 41 In the four equally divided positions, in this way, the probability of the rubbish in the working area of the first grinding disc 41 being hammered or cut can be increased, and the grinding efficiency can be improved.
  • the first grinding hammer 411 is adjacent to the first convex hull 413, and the first grinding hammer 411 is relatively close to the position of the first convex hull 413, and is relatively far away from the position of the second convex hull 414.
  • the total area occupied by the first grinding hammer 411 and the first convex hull 413 on the upper end surface of the first grinding disc 41 is less than a quarter of the area of the upper end surface of the first grinding disc 41, the second grinding hammer 412 and the second convex hull 414 The same is true.
  • the first grinding hammer 411 and the first convex hull 413 are relatively close, and they cooperate with each other to repeatedly hammer the garbage.
  • first grinding hammer 411 and the second grinding hammer 412 can rotate freely, they encounter hard The hard objects will be avoided when the objects are placed.
  • first convex hulls 413 and the second convex hulls 414 which are close to the first grinding hammer 411 and the second grinding hammer 412, respectively, can hammer the hard objects and lift the first grinding device to Grinding efficiency of food waste.
  • the first convex hull 413 is composed of a central protrusion and three peripheral protrusions arranged around the central protrusion.
  • the three peripheral protrusions are respectively connected with the central protrusion, and the bottom surfaces of the central protrusion and the three peripheral protrusions are in contact with each other.
  • the upper end surface of the first grinding disc 41 is in contact with each other, the highest point of each of the three peripheral protrusions is lower than the highest point of the central protrusion, and the highest points of the three peripheral protrusions are located at the junction with the central protrusion, respectively.
  • the surfaces of the first and three peripheral protrusions are all arc-shaped surfaces.
  • the central protrusion and the three peripheral protrusions are all part of a sphere.
  • the arrangement of the first convex hull 413 increases the collision area with the food waste and can hit the food waste more effectively.
  • the second convex hull 414 and the first convex hull 413 have the same configuration.
  • the first grinding disc 41 is provided with two groups of water leakage holes, each group of water leakage holes corresponds to each grinding hammer one-to-one, and each group of water leakage holes and each convex hull are respectively arranged on both sides of the grinding hammer along the circumferential direction.
  • the first grinding disc 41 is provided with a first group of water leakage holes 417 and a second group of water leakage holes 418, the first group of water leakage holes 417 are close to the side of the first grinding hammer 411 away from the first convex hull 413, and the second group The water leakage hole 418 is close to the side of the second grinding hammer 412 far away from the second convex hull 414.
  • the number of leaking holes in each group is 6-8. This arrangement makes the qualified rubbish grinding particles smashed by the impact of the grinding hammer and the convex hull to quickly flow from the leaking hole to the second grinding device.
  • the garbage enters the working area of the first grinding disc 41 through the water storage tank 1, and passes through the grinding hammer, the convex hull, the cutting knife, the first grinding disc 41 and the upper part including the upper part of the first grinding hole 31 in the working area of the first grinding disc 41.
  • the garbage With the combined effect of the shared grinding ring 3, the garbage becomes 4-5mm garbage grinding particles, which enter along the gaps between the first grinding disc 41, the first grinding hole 31, the first grinding disc 41 and the common grinding ring 3.
  • the working area of the second grinding disc 42 is integrated by the grinding hammer in the working area of the second grinding disc 42, the second grinding disc 42 and the common grinding ring 3 including the lower part of the first grinding hole 31 and the second grinding hole 32.
  • the rubbish grinding particles are ground into smaller 2-3mm particles, and finally flow out and discharge into the sewer along the gap between the second grinding disc, the second grinding hole 32, the second grinding disc 42 and the common grinding ring 3 middle. If the rubbish grinding particles are larger than 5mm, they will continue to be ground in the operation area of the first grinding disc 41 until they are ground to be less than or equal to 5mm.
  • the rubbish abrasive particles in the operation area of the grinding disc 42 must be ground into rubbish abrasive particles less than or equal to 2 mm before they can flow out of the operation area of the second grinding disc 42 and be discharged into the sewer.
  • a third grinding disc located below the second grinding disc 42 may be further included.
  • the third grinding disc is fixed on the drive shaft 51, and the third grinding disc cooperates with the common grinding ring 3 to further process the rubbish grinding particles.
  • the third grinding disc is provided with a grinding hammer and a water leakage hole, and the grinding hammers on the third grinding disc are arranged in the same manner as the grinding hammers on the second grinding disc 42.
  • it may also include a second grinding ring and a third grinding disc located below the second grinding disc 42, the third grinding disc is fixed on the drive shaft 51, and the second grinding ring is arranged on the third grinding disc.
  • the outer periphery of the disc is installed on the inner wall of the grinding chamber 2, and the second grinding ring cooperates with the third grinding disc to further process the rubbish grinding particles.

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  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
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  • Hydrology & Water Resources (AREA)
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Abstract

本发明涉及一种垃圾处理器,包括研磨腔、设于研磨腔内的研磨装置、及与研磨装置连接的驱动轴,所述研磨装置包括至少一个研磨环和至少两个研磨盘,研磨环与研磨盘相对转动设置,各个研磨盘沿驱动轴轴向方向依次设置,至少两个研磨盘与一个研磨环配合研磨垃圾。本发明通过在研磨腔中设置研磨环和多个研磨盘,逐步对食品垃圾进行研磨,使得研磨更充分,研磨后的垃圾颗粒更细小,避免堵塞下水道。

Description

一种垃圾处理器 技术领域
本发明涉及厨房的食品垃圾处理技术领域,尤其是涉及一种垃圾处理器。
背景技术
人们日常在清洗锅碗瓢盆时,垃圾容易直接随水流入下水道,时间长了,容易堵住下水道,给家庭生活带来极大的困扰,厨房垃圾处理器的出现解决了这个问题。厨房垃圾处理器是一种通过电机带动研磨盘转动,使垃圾与研磨盘上的研磨件进行撞击、切割、摩擦,从而使垃圾的体积减小并可直接通过下水道进行排除的家庭厨房用具。
市场上现有的垃圾处理器,基本上都是单层研磨盘,对垃圾的研磨不充分,研磨完后的垃圾颗粒比较大,容易堵塞下水道,或者单层研磨盘下面组装一层锯齿状刀盘,但此刀盘只能切割一些纤维类材料,对垃圾颗粒的大小的影响不大。
有鉴于此特提出本发明。
发明内容
本发明要解决的技术问题在于克服现有技术的不足,提供一种能够分层研磨的垃圾处理器,通过设置多个研磨盘,提高垃圾处理的效率和质量,使得研磨后的垃圾研磨颗粒更细小,避免堵塞下水道。
为了实现上述目的,本发明采用如下技术方案:
一种垃圾处理器,包括研磨腔、设于研磨腔内的研磨装置、及与研磨装置连接的驱动轴,所述研磨装置包括至少一个研磨环和至少两个研磨盘,研磨环与研磨盘相对转动设置,各个研磨盘沿驱动轴轴向方向依次设置,至少两个研磨盘与一个研磨环配合研磨垃圾。
上述方案中,通过在研磨腔中设置研磨环和多个研磨盘,逐步对食品垃圾进行研磨,使得研磨更充分,研磨后的垃圾研磨颗粒更细小,避免堵塞下水道。
进一步地,沿垃圾依次通过研磨盘处理的顺序,各个研磨盘作业区间的供垃圾研磨颗粒流通的通道依次变窄;
优选的,所述各个研磨盘的直径依次变大。
上述方案中,通过严格限制每作业区间垃圾研磨颗粒流通到下一作业区间的通道的大小,使得垃圾被每个作业区间充分研磨,最终形成更细小的垃圾研磨颗粒,防止堵塞下水道。
进一步地,各所述研磨盘安装在驱动轴上,所述驱动轴驱动各个研磨盘转动;
优选的,所述研磨环设置在各个研磨盘的外周;
优选的,所述研磨环安装在研磨腔的内壁上,各个研磨盘的外周边缘与研磨环的内壁形成间隙。
进一步地,所述研磨装置包括第一研磨盘、第二研磨盘和一个共用研磨环,第一研磨盘位于第二研磨盘上方,第一研磨盘与所述共用研磨环配合对垃圾初步处理,第二研磨盘与所述共用研磨环配合对初步处理后的垃圾进一步处理;
优选的,所述共用研磨环包括第一研磨孔和第二研磨孔,第一研磨孔位于共用研磨环的中上端,第二研磨孔位于共用研磨环的下端;
优选的,第一研磨孔与第二研磨孔的轴向长度之和等于或大于研磨环轴向长度的一半;
优选的,第一研磨孔与第二研磨孔具有相等的轴向长度;
优选的,所述第一研磨孔比第二研磨孔宽;
优选的,第一研磨盘所在的平面与第一研磨孔相交。
进一步地,所述第一研磨盘和第二研磨盘均设置有用于研磨垃圾的研磨件;
优选的,所述第二研磨盘上的研磨件包括沿第二研磨盘径向设置的研磨锤,研磨锤通过连接件与第二研磨盘活动连接并沿第二研磨盘径向往复运动;
优选的,所述第二研磨盘上的研磨锤包括锤头和锤柄,锤柄上设置通孔,连接件一端安装在研磨盘上,另一端穿过通孔限定研磨锤沿第二研磨盘径向往复运动。
上述方案中,通过设置沿第二研磨盘径向往复运动的研磨锤,使研磨锤与研磨环对垃圾研磨颗粒进行研磨,提高研磨效率。
进一步地,所述第二研磨盘上的研磨锤限定为锤柄朝向第二研磨盘中心、锤头朝向 第二研磨盘外周设置,锤头的运动范围限定在第二研磨盘上;
优选的,所述第二研磨盘上的研磨锤的锤头,靠近共用研磨环的端面在第二研磨盘所在水平面的投影为弧形曲线段,弧形曲线段与共用研磨环具有相同的圆心;
优选的,所述第一研磨盘上设置研磨锤,第二研磨盘上的研磨锤的锤头尺寸比第一研磨盘上的研磨锤的锤头尺寸大;
优选的,所述第二研磨盘上的研磨锤包括两个,且为中心对称设置。
进一步地,所述第一研磨盘和第二研磨盘均设置用于研磨垃圾的研磨件,所述第一研磨盘包括至少两种研磨件,两种研磨件为研磨锤、凸包和切割刀中的任意两种,所述任意两种研磨件均为两个,在圆周方向上依次间隔交替设置;
优选的,所述第一研磨盘上的研磨件包括两个研磨锤、两个凸包和两个切割刀,凸包位于研磨锤和切割刀之间;
优选的,所述两个研磨锤为中心对称设置和/或两个凸包为中心对称设置和/或两个切割刀为中心对称设置;
优选的,两个研磨锤的连线和两个切割刀的连线相互垂直。
进一步地,相邻近的所述研磨锤与凸包在所述第一研磨盘上端面占用区域的总面积小于所述第一研磨盘上端面四分之一的面积;
优选的,所述凸包包括一个中心凸起和环绕中心凸起设置的三个外围凸起,三个外围凸起分别与中心凸起相接,所述中心凸起与三个外围凸起的底面均与所述第一研磨盘上端面相接,所述三个外围凸起各自的最高点比所述中心凸起的最高点低。
进一步地,所述第一研磨盘上设置两组漏水孔,每组漏水孔与每个研磨锤一一对应,每组漏水孔与每个凸包沿圆周方向分别设置在研磨锤的两侧。
进一步地,所述第一研磨盘上设有供垃圾研磨颗粒通过的若干第一通孔,所述第二研磨盘上设有供垃圾研磨颗粒通过的若干第二通孔,所述第二通孔的孔径小于所述第一通孔的孔径。
采用本发明所述的技术方案后,带来以下有益效果:
本发明提供的垃圾处理器,通过在研磨腔中设置研磨环和多个研磨盘,逐步对食品垃圾进行研磨,避免不同大小的垃圾堆积在一起时无法有效研磨,使得研磨更充分,研 磨后的垃圾研磨颗粒更细小,避免堵塞下水道。
本发明提供的垃圾处理器,通过严格限制每作业区间垃圾研磨颗粒流通到下一作业区间的通道的大小,使得垃圾被每个作业区间充分研磨,最终形成更细小的垃圾研磨颗粒,防止堵塞下水道。
本发明提供的垃圾处理器,通过设置沿第二研磨盘径向往复运动的研磨锤,使研磨锤与研磨环对垃圾研磨颗粒进行研磨,提高研磨效率。
附图说明
图1:本发明实施例中提供的一种垃圾处理器结构示意图。
图2:本发明实施例中提供的一种垃圾处理器的研磨环结构示意图。
图3:本发明实施例中提供的一种垃圾处理器的第二研磨盘结构示意图。
图4:本发明实施例中提供的一种垃圾处理器的第一研磨盘结构示意图。
附图标记:1、贮水槽 2、研磨腔 3、共用研磨环 31、第一研磨孔 32、第二研磨孔 41、第一研磨盘 411、第一研磨锤 412、第二研磨锤 413、第一凸包 414、第二凸包 415、第一切割刀 416、第二切割刀 417、第一组漏水孔 418、第二组漏水孔 42、第二研磨盘 421、第三研磨锤 4211、锤头 4212、锤柄 4213、通孔 4214、连接件 422、第四研磨锤 5、电机 51、驱动轴
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、 “相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
如图1所示,一种垃圾处理器,包括研磨腔2、设于研磨腔2内的研磨装置、及与研磨装置连接的驱动轴51,所述研磨装置包括至少一个研磨环和至少两个研磨盘,研磨环与研磨盘相对转动设置,各个研磨盘沿驱动轴51轴向方向依次设置,至少两个研磨盘与一个研磨环配合研磨垃圾。
具体的,垃圾处理器固定于贮水槽1下部,垃圾处理器上部包括研磨腔2,下部包括电机5,电机5的驱动轴51朝研磨腔2轴向方向延伸并位于研磨腔2的中心位置,驱动轴51的中心轴线与研磨腔2的中心轴线重合。研磨腔2内设置与驱动轴51连接的研磨装置,研磨装置包括多个研磨环和多个研磨盘,研磨环和研磨盘相对转动设置,研磨环的中心轴线与研磨腔2的中心轴线重合,各个研磨盘沿驱动轴51轴向方向依次设置,多个研磨盘与一个研磨环配合运动以研磨作业区间中的垃圾。
本发明通过多个研磨盘与一个研磨环相配合,逐步对食物垃圾进行研磨,提高垃圾处理的效率,避免不同大小的垃圾堆积在一起时无法有效研磨,使得研磨更充分,研磨后的垃圾研磨颗粒更细小,避免堵塞下水道。
不同的研磨盘与该研磨盘相对的那部分研磨环配合,将各个研磨盘作业区间的垃圾研磨成不同的体积,可更充分地对垃圾进行研磨,如,垃圾在每个研磨盘的作业区间需被研磨成限定的大小才能从该研磨盘作业区间流入下一个研磨盘作业区间进行进一步研磨。为了更充分地对垃圾进行研磨,本发明的实施方案中,沿垃圾依次通过研磨盘处理的顺序,各个研磨盘作业区间的供垃圾研磨颗粒流通的通道依次变窄,而各个研磨盘的直径依次变大。
研磨环和研磨盘相对转动,两者相互配合即可对垃圾进行研磨,两者相对转动,可以是研磨盘围绕研磨腔2的中心轴线转动,或研磨环围绕研磨腔2的中心轴线转动,或研磨盘与研磨环均围绕研磨腔2的中心轴线转动。本发明的优选方案为研磨盘围绕研磨腔2的中心轴线转动,为了使研磨盘能围绕研磨腔2的中心轴线转动,研磨盘的中心轴线与研磨腔2的中心轴线重合,各个研磨盘安装在驱动轴51上,驱动轴51驱动各个研磨盘转动,研磨环设置在各个研磨盘的外周,研磨环安装在研磨腔2的内壁上,各个研磨盘的外周边缘与研磨环的内壁形成间隙,该间隙可供研磨后形成的垃圾研磨颗粒流通 到下一研磨盘的作业区间。由于各个研磨盘的直径从上往下依次变长,各个研磨盘的外周边缘与研磨环的内壁所形成的间隙也从上往下依次变小,从而实现各个研磨盘作业区间供垃圾研磨颗粒流通到下一研磨盘作业区间的通道依次变窄,使垃圾在各个研磨盘作业区间充分研磨。
下面以研磨装置包括一个研磨环和两个研磨盘为例对研磨装置的具体结构进行说明。
本发明的实施方案中,垃圾处理器的研磨装置包括第一研磨盘41、第二研磨盘42和一个共用研磨环3,第一研磨盘41位于第二研磨盘42上方,第一研磨盘41与所述共用研磨环3配合对垃圾初步处理,第二研磨盘42与所述共用研磨环3配合对初步处理后的垃圾进一步处理。
具体的,如图3和图4所示,第一研磨盘41和第二研磨盘42的中心均设置安装孔,驱动轴51从下往上依次穿过第二研磨盘42和第一研磨盘41中心的安装孔,使得第二研磨盘42和第一研磨盘41安装在驱动轴51上。共用研磨环3固定在研磨腔2内壁上,驱动轴51带动第一研磨盘41和第二研磨盘42转动,第一研磨盘41与共用研磨环3配合对垃圾进行初步研磨,形成比较大的垃圾研磨颗粒,这些垃圾研磨颗粒流通到第二研磨盘42所在的作业区间,第二研磨盘42与共用研磨环3配合对垃圾研磨颗粒进一步研磨,使垃圾研磨颗粒体积变得更细小。
如图1和图2所示,共用研磨环3上具有两组研磨孔,分别为第一研磨孔31和第二研磨孔32,均匀分布于共用研磨环3的周壁上,第一研磨孔31位于共用研磨环3的中上端,第二研磨孔32位于共用研磨环3的下端,第一研磨孔31比第二研磨孔32宽,第一研磨孔31与第二研磨孔32的轴向长度之和等于或大于共用研磨环3轴向长度的一半,第一研磨孔31与第二研磨孔32具有相等的轴向长度。相较于共用研磨环3的其他部分而言,研磨孔相当于设置在共用研磨环3上的刀齿,可对甩到其上的垃圾进行切割,第一研磨孔31与第二研磨孔32的轴向之和等于或大于共用研磨环3轴向长度的一半,即第一研磨孔31与第二研磨孔32的轴向长度比较长,相当于共用研磨环3上的刀齿的长度比较长,更有利于切割垃圾。
第一研磨盘41所在的平面与第一研磨孔31相交,即第一研磨孔31下端面所处的高度比第一研磨盘41下端面所处的高度低,第一研磨盘41所在的平面把第一研磨孔31截成上下两部分,优选方案为上部分的轴向长度等于或大于下部分的轴向长度的两倍。 如此,第一研磨孔31的下部分处于第二研磨盘42的作业区间中,从第一研磨盘41作业区间流出的垃圾研磨颗粒,进入第二研磨盘42作业区间过程中,当被甩到第一研磨孔31的下部分时即能被这部分研磨孔进一步研磨,无需流到第二研磨盘42上或第二研磨孔32上才被进一步研磨,提升了研磨效率。另外,第一研磨盘41作业区间中的垃圾为原始的垃圾,相对于其他研磨盘作业区间的垃圾来说,其研磨难道最大,第一研磨孔31上部分的轴向长度比下部分的轴向长度长,可确保第一研磨盘41作业区间的研磨质量和研磨效率。
第二研磨孔32的下端面与第二研磨盘42的下端面或上端面处于同一水平面上,优选方案为第二研磨孔32的下端面与第二研磨盘42的下端面处于同一水平面上,如此,第二研磨盘42作业区间所相对的共用研磨环3上,上部及下部均具有研磨孔,流通到第二研磨盘42作业区间的垃圾研磨颗粒已经比较小,在离心力的作用下,会被甩到第二研磨盘42作业区间所相对的共用研磨环3上,该共用研磨环3的上部及下部均具有研磨孔,使垃圾研磨颗粒的进一步研磨更加快速,提高研磨效率。
作为替代方案,研磨环上没有研磨孔,研磨环内壁上均匀设置凸起或螺旋纹,凸起或螺旋纹可对垃圾进一步研磨。
垃圾从贮水槽1流入第一研磨盘41的作业区间并被初步研磨,形成比较大且能从第一研磨盘41的作业区间流出的垃圾研磨颗粒,这些垃圾研磨颗粒流到第二研磨盘42作业区间中被进一步研磨形成更细的且能从第二研磨盘42的作业区间流出的垃圾研磨颗粒,更细的垃圾研磨颗粒从第二研磨盘42的作业区间流出后排入下水道中。第一研磨盘41和第二研磨盘42的作业区间均具有供垃圾研磨颗粒流通到下一作业区间的通道,其中,第一研磨盘41上设有供垃圾研磨颗粒通过的若干第一通孔,第二研磨盘42上设有供垃圾研磨颗粒通过的若干第二通孔,第二通孔的孔径小于第一通孔的孔径。第一研磨盘41上供垃圾研磨颗粒通过的若干第一通孔为设置于第一研磨盘41上的漏水孔,第二研磨盘42上供垃圾研磨颗粒通过的若干第二通孔为设置于第二研磨盘42上的漏水孔,第一研磨盘41上的漏水孔比第二研磨盘42上的漏水孔宽。
第一研磨盘41的作业区间供垃圾研磨颗粒流通到第二研磨盘42作业区间的通道还包括第一研磨孔31、共用研磨环3内壁与第一研磨盘41外周边缘所形成的间隙,第二研磨盘42的作业区间供垃圾研磨颗粒流通到下一研磨盘作业区间或下水道的通道还包括第二研磨孔32、共用研磨环3内壁与第二研磨盘42外周边缘所形成的间隙,第一研 磨孔31比第二研磨孔32宽,共用研磨环3内壁与第一研磨盘41外周边缘所形成的间隙比研磨环内壁与第二研磨盘42外周边缘所形成的间隙宽。本发明的实施方案中,第一研磨盘41的作业区间供垃圾研磨颗粒流通到第二研磨盘42作业区间的通道的宽度为4-5mm,第二研磨盘42的作业区间供垃圾研磨颗粒流通到下一研磨盘作业区间或下水道的通道的宽度为2-3mm,优选方案为第一研磨盘41的作业区间供垃圾研磨颗粒流通到第二研磨盘42作业区间的通道为5mm,第二研磨盘42的作业区间供垃圾研磨颗粒流通到下一作业区间或下水道的通道为2mm,即,第一研磨盘41的漏水孔、第一研磨孔31、共用研磨环3内壁与第一研磨盘41外周边缘所形成的间隙均为5mm,第二研磨盘42的漏水孔、第二研磨孔32、共用研磨环3内壁与第二研磨盘42外周边缘所形成的间隙均为2mm。通过严格限制每作业区间垃圾研磨颗粒流通到下一作业区间的通道的大小,使得垃圾被每个作业区间充分研磨,最终形成更细小的垃圾研磨颗粒,防止堵塞下水道。
第一研磨盘41和第二研磨盘42均设置用于研磨垃圾的研磨件,其中,第二研磨盘42上的研磨件包括沿第二研磨盘42径向设置的研磨锤,研磨锤通过连接件4214与第二研磨盘42活动连接并沿第二研磨盘42径向往复运动。
具体的,第一研磨盘41和第二研磨盘42上均设置研磨锤,其中,第二研磨盘42上的研磨锤包括两个,且为中心对称设置(参阅图3),分别为第三研磨锤421和第四研磨锤422,下面以第三研磨锤421为例对第二研磨盘42上的研磨锤的具体设置进行说明。
第三研磨锤421包括锤柄4212和锤头4211,锤柄4212上设置通孔4213,连接件4214一端安装在研磨盘上,另一端穿过通孔4213限定研磨锤沿第二研磨盘42径向往复运动。穿过通孔4213的那部分连接件4214的横截面沿径向的长度比通孔4213的横截面沿径向的长度小,使得第三研磨锤421可沿第二研磨盘42径向运动,连接件4214的优选方案为铆钉。
通孔4213在第二研磨盘42所在水平面的投影为组合图形(参阅图3),包括一长方形和两弧形段,两弧形段分别与长方形的两宽相接且朝远离长方形的方向延伸,长方形的长沿第二研磨盘42的径向延伸,铆钉的钉帽沿第二研磨盘42径向的长度大于通孔4213沿第二研磨盘42径向的长度。
第二研磨盘42上也可设置相对应的通孔,连接件4214分别穿过锤柄4212和第二 研磨盘42的通孔把第三研磨锤421与第二研磨盘42连接起来。
作为替代方案,连接件4214可为螺栓,通孔4213在第二研磨盘42所在水平面的投影为椭圆形。
第二研磨盘42上的研磨锤限定为锤柄4212朝向第二研磨盘42中心、锤头4211朝向第二研磨盘42外周设置,锤头4211的运动范围限定在第二研磨盘42上,即锤头4211没有跨过研磨盘外周,第三研磨锤421沿第二研磨盘42径向往复运动时,整个锤头4211一直都处于第二研磨盘42上,其端部没有运动到第二研磨盘42外周边缘与研磨环所形成的间隙上方。第三研磨锤421的锤头4211,靠近共用研磨环的端面在第二研磨盘42所在水平面的投影为弧形曲线段,弧形曲线段与共用研磨环3具有相同的圆心。如此,第三研磨锤421的锤头4211端面与研磨环配合,对落入其中的垃圾研磨颗粒进一步充分研磨,确保研磨后的垃圾研磨颗粒更细小,提升研磨效率和研磨质量。为了增加第三研磨锤421的锤头4211端面与研磨环内壁相对的面积,第三研磨锤421的锤头4211比第一研磨盘41上所设置的锤头4211的尺寸大,使第三研磨锤421的锤头4211端面与研磨环更好地配合进行研磨。
第四研磨锤422与第三研磨锤421具有相同的结构。
如图3所示,第二研磨盘42上均匀设置了多排漏水孔,各排漏水孔以中心通孔为中心成放射状排列。
第一研磨盘41包括至少两种研磨件,两种研磨件为研磨锤、凸包和切割刀中的任意两种,所述任意两种研磨件均为两个,在圆周方向上依次间隔交替设置,优选方案为第一研磨盘41上的研磨件包括两个研磨锤、两个凸包和两个切割刀,凸包位于研磨锤和切割刀之间,两个研磨锤为中心对称设置和/或两个凸包为中心对称设置和/或两个切割刀为中心对称设置。
具体的,第一研磨盘41上设置第一研磨锤411、第二研磨锤412、第一凸包413、第二凸包414、第一切割刀415和第二切割刀416。其中,第一研磨锤411和第二研磨锤412分别可自由转动地设置在第一研磨盘41上,第一凸包413和第二凸包414、第一切割刀415和第二切割刀416分别与第一研磨盘41固定。第一研磨锤411和第二研磨锤412沿第一研磨盘41的中心对称设置,第一凸包413和第二凸包414沿第一研磨盘41的中心对称设置,第一切割刀415和第二切割刀416沿第一研磨盘41的中心对称设置。
两个研磨锤的连线和两个切割刀的连线相互垂直,即第一研磨锤411、第二研磨锤412、第一切割刀415和第二切割刀416位于能把第一研磨盘41四等分的四个位置上,如此,可增加第一研磨盘41作业区间内的垃圾被锤击或切割的几率,提高研磨效率。
第一研磨锤411与第一凸包413相邻,且第一研磨锤411距离第一凸包413所处的位置比较近,距离第二凸包414所处的位置比较远,相邻近的第一研磨锤411与第一凸包413在第一研磨盘41上端面占用区域的总面积小于第一研磨盘41上端面四分之一的面积,第二研磨锤412与第二凸包414亦如是。第一研磨锤411与第一凸包413比较靠近,两者相互配合,可反复地对垃圾进行锤击,同时,由于第一研磨锤411和第二研磨锤412可自由转动,其遇到硬物时会避让硬物,此时分别与第一研磨锤411和第二研磨锤412靠近的第一凸包413和第二凸包414则能对硬物进行锤击,提升第一研磨装置对食品垃圾的研磨效率。
第一凸包413由一个中心凸起和环绕中心凸起设置的三个外围凸起组成,三个外围凸起分别与中心凸起相接,中心凸起与三个外围凸起的底面均与第一研磨盘41上端面相接,三个外围凸起各自的最高点比中心凸起的最高点低,且三个外围凸起的最高点分别位于与中心凸起的相接处,中心凸起与三个外围凸起的表面均为弧形面,直观上看,中心凸起与三个外围凸起均为球体的一部分。相对于一个单独的凸包,第一凸包413的这种设置,增加了与食品垃圾的撞击面积,能更有效地撞击食品垃圾。第二凸包414与第一凸包413具有相同的设置。
第一研磨盘41上设置两组漏水孔,每组漏水孔与每个研磨锤一一对应,每组漏水孔与每个凸包沿圆周方向分别设置在研磨锤的两侧。
具体的,第一研磨盘41上设置第一组漏水孔417和第二组漏水孔418,第一组漏水孔417靠近远离第一凸包413的第一研磨锤411的一侧,第二组漏水孔418靠近远离第二凸包414的第二研磨锤412的一侧。每组漏水孔的数量为6-8个。这样的设置,使得被研磨锤和凸包撞击敲碎后合格的垃圾研磨颗粒快速从漏水孔流到第二研磨装置上。
垃圾通过贮水槽1进入第一研磨盘41的作业区间,经过第一研磨盘41作业区间的研磨锤、凸包、切割刀、第一研磨盘41和包括第一研磨孔31上部分在内的共用研磨环3的综合作用,垃圾变为4-5mm的垃圾研磨颗粒,沿着第一研磨盘41上的漏水孔、第一研磨孔31、第一研磨盘41与共用研磨环3的间隙进入第二研磨盘42的作业区间,经第二研磨盘42作业区间的研磨锤、第二研磨盘42和包括第一研磨孔31下部分、第二 研磨孔32在内的共用研磨环3综合作用,垃圾研磨颗粒被研磨成体积更小的2-3mm颗粒,最后沿着第二磨盘上的漏水孔、第二研磨孔32、第二研磨盘42与共用研磨环3的间隙流出并排入下水道中。若垃圾研磨颗粒大于5mm,则将在第一研磨盘41作业区间继续被研磨,直到被研磨成小于或等于5mm的垃圾研磨颗粒,才能进入第二研磨盘42作业区间,同理,流入第二研磨盘42作业区间的垃圾研磨颗粒,必须被研磨成小于或等于2mm的垃圾研磨颗粒才能流出第二研磨盘42作业区间排入下水道中。
本发明的实施方案中,还可包括位于第二研磨盘42下方的第三研磨盘,第三研磨盘固定在驱动轴51上,第三研磨盘与共用研磨环3配合对垃圾研磨颗粒进一步处理,优选的,第三研磨盘上设置研磨锤和漏水孔,第三研磨盘上的研磨锤与第二研磨盘42上的研磨锤的设置相同。
或者,本发明的实施方案中,还可包括第二研磨环和位于第二研磨盘42下方的第三研磨盘,第三研磨盘固定在驱动轴51上,第二研磨环设置在第三研磨盘外周,安装在研磨腔2的内壁上,第二研磨环与第三研磨盘配合对垃圾研磨颗粒进一步处理。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。

Claims (10)

  1. 一种垃圾处理器,包括研磨腔、设于研磨腔内的研磨装置、及与研磨装置连接的驱动轴,其特征在于:所述研磨装置包括至少一个研磨环和至少两个研磨盘,研磨环与研磨盘相对转动设置,各个研磨盘沿驱动轴轴向方向依次设置,至少两个研磨盘与一个研磨环配合研磨垃圾。
  2. 根据权利要求1所述的一种垃圾处理器,其特征在于:沿垃圾依次通过研磨盘处理的顺序,各个研磨盘作业区间的供垃圾研磨颗粒流通的通道依次变窄;
    优选的,所述各个研磨盘的直径依次变大。
  3. 根据权利要求2所述的一种垃圾处理器,其特征在于:所述各个研磨盘安装在驱动轴上,所述驱动轴驱动各个研磨盘转动;
    优选的,所述研磨环设置在各个研磨盘的外周;
    优选的,所述研磨环安装在研磨腔的内壁上,各个研磨盘的外周边缘与研磨环的内壁形成间隙。
  4. 根据权利要求1-3任一所述的一种垃圾处理器,其特征在于:所述研磨装置包括第一研磨盘、第二研磨盘和一个共用研磨环,第一研磨盘位于第二研磨盘上方,第一研磨盘与所述共用研磨环配合对垃圾初步处理,第二研磨盘与所述共用研磨环配合对初步处理后的垃圾进一步处理;
    优选的,所述共用研磨环包括第一研磨孔和第二研磨孔,第一研磨孔位于共用研磨环的中上端,第二研磨孔位于共用研磨环的下端;
    优选的,第一研磨孔与第二研磨孔的轴向长度之和等于或大于共用研磨环轴向长度的一半;
    优选的,第一研磨孔与第二研磨孔具有相等的轴向长度;
    优选的,所述第一研磨孔比第二研磨孔宽;
    优选的,第一研磨盘所在的平面与第一研磨孔相交。
  5. 根据权利要求4所述的一种垃圾处理器,其特征在于:所述第一研磨盘和第二研磨盘均设置有用于研磨垃圾的研磨件;
    优选的,所述第二研磨盘上的研磨件包括沿第二研磨盘径向设置的研磨锤,研磨锤通过连接件与第二研磨盘活动连接并沿第二研磨盘径向往复运动;
    优选的,所述第二研磨盘上的研磨锤包括锤头和锤柄,锤柄上设置通孔,连接件一端安装在研磨盘上,另一端穿过通孔限定研磨锤沿第二研磨盘径向往复运动。
  6. 根据权利要求5所述的一种垃圾处理器,其特征在于:所述第二研磨盘上的研磨锤限定为锤柄朝向第二研磨盘中心、锤头朝向第二研磨盘外周设置,锤头的运动范围限定在第二研磨盘上;
    优选的,所述第二研磨盘上的研磨锤的锤头,靠近共用研磨环的端面在第二研磨盘所在水平面的投影为弧形曲线段,弧形曲线段与共用研磨环具有相同的圆心;
    优选的,所述第一研磨盘上设置研磨锤,第二研磨盘上的研磨锤的锤头尺寸比第一研磨盘上的研磨锤的锤头尺寸大;
    优选的,所述第二研磨盘上的研磨锤包括两个,且为中心对称设置。
  7. 根据权利要求4所述的一种垃圾处理器,其特征在于:所述第一研磨盘和第二研磨盘均设置用于研磨垃圾的研磨件,所述第一研磨盘包括至少两种研磨件,两种研磨件为研磨锤、凸包和切割刀中的任意两种,所述任意两种研磨件均为两个,在圆周方向上依次间隔交替设置;
    优选的,所述第一研磨盘上的研磨件包括两个研磨锤、两个凸包和两个切割刀,凸包位于研磨锤和切割刀之间;
    优选的,所述两个研磨锤为中心对称设置和/或两个凸包为中心对称设置和/或两个切割刀为中心对称设置;
    优选的,两个研磨锤的连线和两个切割刀的连线相互垂直。
  8. 根据权利要求7所述的一种垃圾处理器,其特征在于:相邻近的所述研磨锤与凸包在所述第一研磨盘上端面占用区域的总面积小于所述第一研磨盘上端面四分之一的面积;
    优选的,所述凸包包括一个中心凸起和环绕中心凸起设置的三个外围凸起,三个外围凸起分别与中心凸起相接,所述中心凸起与三个外围凸起的底面均与所述第一研磨盘上端面相接,所述三个外围凸起各自的最高点比所述中心凸起的最高点低。
  9. 根据权利要求7所述的一种垃圾处理器,其特征在于:所述第一研磨盘上设置两组漏水孔,每组漏水孔与每个研磨锤一一对应,每组漏水孔与每个凸包沿圆周方向分别设置在研磨锤的两侧。
  10. 根据权利要求4所述的一种垃圾处理器,其特征在于:所述第一研磨盘上设有供垃圾颗粒通过的若干第一通孔,所述第二研磨盘上设有供垃圾颗粒通过的若干第二通孔,所述第二通孔的孔径小于所述第一通孔的孔径。
PCT/CN2020/096279 2020-03-10 2020-06-16 一种垃圾处理器 WO2021179463A1 (zh)

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