WO2021164379A1 - Multilayer packaged superconducting transposed cable and cabling method - Google Patents
Multilayer packaged superconducting transposed cable and cabling method Download PDFInfo
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- WO2021164379A1 WO2021164379A1 PCT/CN2020/134254 CN2020134254W WO2021164379A1 WO 2021164379 A1 WO2021164379 A1 WO 2021164379A1 CN 2020134254 W CN2020134254 W CN 2020134254W WO 2021164379 A1 WO2021164379 A1 WO 2021164379A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B12/00—Superconductive or hyperconductive conductors, cables, or transmission lines
- H01B12/02—Superconductive or hyperconductive conductors, cables, or transmission lines characterised by their form
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B12/00—Superconductive or hyperconductive conductors, cables, or transmission lines
- H01B12/02—Superconductive or hyperconductive conductors, cables, or transmission lines characterised by their form
- H01B12/08—Stranded or braided wires
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
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- the invention relates to a transposition cable technology, in particular to a superconducting tape multi-layer package transposition cable and a cable forming method.
- low-temperature superconducting materials such as niobium-titanium have a low upper critical field, which can no longer meet the needs of higher field strength applications.
- High-temperature superconducting materials with unique advantages such as high critical temperature, high critical magnetic field and high current-carrying capacity, have become an important choice for high-field magnets.
- interlayer peeling will cause strip damage, or due to the excessive side bending angle of the superconducting strip during the twisting and transposition of the superconducting strip, the performance attenuation and other reasons will cause extreme damage to the superconducting strip.
- Great difficulty Breaking through this technical problem and developing superconducting strip transposition cables will facilitate the large-scale application of superconducting strips and promote technological innovation in the field of superconducting magnets.
- the patent publication number CN105244123A discloses a superconducting cable cabling equipment, twisting device and manufacturing method, including: a winch wound with superconducting tape; a stranded sleeve connected to the winch; installed on the stranded sleeve
- the assembly mesh plate whose axis coincides with the axis of the stranded sleeve, and the assembly mesh plate is provided with a collection hole along the circumferential direction for the superconducting tape to pass through;
- the connected stranding support molds convey the stranded support molds of the superconducting strip after stranding; the guide wheels are arranged between the winch and the assembly plate.
- Rotate the winch to release the wound superconducting tape pass through several evenly distributed concentrating holes and then connect to the stranding support mold, and turn the winch to twist the superconducting tape.
- the uniform division of the superconducting tape is realized through the concentrating hole, which can prevent the deviation of the superconducting tape during the stranding process, and prevent the uneven arrangement, overlap, and overlap of the same layer of superconducting tape. Due to the uneven gap between the strips, the superconducting cable stranded by the stranding device can ensure the overall performance.
- the patent publication number CN107077928A discloses a superconducting cable, which is characterized by comprising: a core, the core including a skeleton, at least one superconducting conductor layer, an insulating layer and at least one superconducting shielding layer, the superconducting
- the conductor layer includes a plurality of superconducting wires arranged side by side along the length direction of the frame to cover the outside of the frame, the insulating layer covers the superconducting conductor layer, and the superconducting shielding layer includes A plurality of superconducting wires arranged side by side in the longitudinal direction of the frame to cover the outside of the insulating layer; a cooling part located outside the core part and provided with a circulating flow path for cooling the liquid refrigerant of the core part; The heat part is located outside the cooling part and is formed by winding a heat insulating material multiple times; and the vacuum part is located outside the heat insulation part and is provided with a plurality of spacers at positions spaced
- the superconducting layer is vapor-deposited on the metal substrate layer in multiple layers and contains superconducting material.
- the superconducting conductor layer The metal substrate layer of the superconducting wire material constituting the outermost superconducting conductor layer is arranged along the center direction of the superconducting cable, and the superconducting layer is arranged along the radial direction of the superconducting cable.
- the superconducting cable can minimize the AC loss (AC loss) that occurs when AC power is transmitted.
- the purpose of the present invention is to provide a multi-layer packaged superconducting transposition cable and a cable forming method, which can be stacked and packaged for different types of superconducting tapes and strengthened according to their side.
- the critical angle of the bend undergoes lateral bending transposition molding.
- the packaging structure plays a role in protecting and shaping, and can also play a role in shunting the superconducting magnet over time, absorbing excess heat and protecting the superconducting tape.
- a multi-layer superconducting tape is used for stacking and packaging, and an appropriate critical side bending angle is selected according to the side bending and strain characteristics of the corresponding tape to complete the transposition molding between multiple cables.
- the package structure can enhance the strength of the tape, so that the superconducting tape can maintain a specific shape after side bending or transposition molding, without rebound or rebound within an acceptable range.
- the minimum bending radius obtained from the side bending performance of the superconducting tape makes the attenuation of the superconducting current-carrying performance after the side bending occurs within 5%.
- a multi-layer encapsulated superconducting transposed cable which is characterized in that it comprises a plurality of superconducting cables, and each of the superconducting cables is braided and transposed in a set manner; wherein each superconducting cable is made of multiple layers Superconducting tapes are stacked and packaged.
- the multilayer superconducting tape of each of the above-mentioned superconducting cables is encapsulated by non-magnetic metal or metal alloy.
- the multilayer superconducting tape of each superconducting cable mentioned above is packaged with metal or metal alloy tape, or it can be packaged with a metal or metal alloy tube through the tube; a metal buffer layer can be added between the superconducting tape and the packaging material for protection Superconducting tape.
- the above-mentioned superconducting transposed cable includes M layers of the superconducting cables, each layer includes N of the encapsulated multilayer superconducting cables arranged side by side, and M*N of the superconducting cables are transposed together Molding; M is a natural number, N is a natural number greater than 1.
- the above-mentioned superconducting tapes are YBCO, ReBCO, Bi2223, iron-based superconducting tapes or other non-circular cross-section superconducting tapes.
- a method for forming a multi-layer encapsulated superconducting transposition cable the steps of which include:
- each of the superconducting cables is formed by stacking and packaging of multi-layer superconducting tapes;
- the present invention realizes the current increase, and can also effectively avoid the superconducting tape damage phenomenon such as delamination between the layers, and can shunt the superconducting magnet when the superconducting magnet fails, absorb excess heat, and protect the superconducting tape.
- the role of the guide cable Compared with the prior art, the present invention has the beneficial effects that the present invention does not need to cut the superconducting tape braided transposition wire, and at the same time has extremely high engineering current density, which greatly saves the cost and avoids the waste of superconducting materials.
- Figure 1 is a schematic diagram of a single cable multi-layer superconducting tape stacked metal sheath package in the present invention
- FIG. 2 is a schematic diagram of a single cable multi-layer superconducting tape stacked metal tape wrapping package in the present invention
- Fig. 3 is a schematic diagram of the structure of the multilayer superconducting tapes stacked and packaged and transposed into a cable in the present invention.
- 1-metal sheath, 2-superconducting tape, 3-protective copper tape or copper buffer layer, 4-wrapped metal tape are examples.
- the invention discloses a multi-layer encapsulated superconducting transposition cable technology.
- the present invention can form a high current, low Superconducting cable with AC loss and mechanical stability.
- This technical solution needs to obtain the corresponding relationship between the bending radius of the strip itself and the current-carrying capacity according to the characteristics of different superconducting tapes and the side bending performance of different superconducting tapes, so that the superconducting current-carrying The performance degradation is within 5%.
- a single superconducting tape is first stacked and packaged in multiple layers. The packaging structure can fix the superconducting tape.
- the packaging structure plays a role in shaping. At the same time, it also supports and protects the superconducting tape itself, preventing it from being woven into a cable. The mechanical damage in the process caused a significant degradation of the current-carrying performance of the superconducting tape.
- the multiple encapsulated superconducting tapes are braided and transposed to produce a superconducting cable. The invention can realize the production of a new type of superconducting strip transposition cable with simple process and reliable performance.
- the packaging structure of the superconducting tape adopts two alternatives, one is to choose a sheath of non-magnetic metal or metal alloy material with certain mechanical strength and toughness, and the stacked superconducting tape is inserted into the sheath to encapsulate; One is to wrap and encapsulate the stacked superconducting tapes with metal tapes.
- Two packaging methods can be selected according to cost and demand. Both multilayer packaging methods can achieve current increase through the braided transposition structure, and can effectively avoid the phenomenon of interlayer peeling of the superconducting tape, and the packaging structure also plays a role in protecting and shaping , Enhance the role of mechanical strength.
- This non-magnetic metal or metal alloy packaging structure has a timeout in the superconducting tape, and can act as a conductive body to allow instantaneous large currents to pass, play a role in shunting, absorbing excess heat, and protecting the superconducting cable.
- the present invention has the beneficial effects that the present invention does not need to cut the superconducting tape braided transposition wire, and at the same time has extremely high engineering current density, which greatly saves the cost and avoids the waste of superconducting materials.
- Fig. 1 is a schematic diagram of a cable encapsulated by a metal sheath by stacking multiple layers of superconducting tapes in the present invention.
- Figure 1 uses a stack of multi-layer superconducting tapes, and different numbers of superconducting tapes can be used for stacking and packaging according to actual needs.
- the packaging structure selects non-magnetic metal or metal alloy materials as required.
- Fig. 2 is a schematic diagram of a cable in the present invention that is stacked by a multi-layer superconducting tape and wrapped and encapsulated by a metal tape.
- Figure 2 uses a stack of multi-layer superconducting tapes, and different numbers of superconducting tapes can be used for stacking and packaging according to actual needs.
- the packaging structure is packaged with metal tapes of different thicknesses as required. According to the mechanical properties of the superconducting tape, a metal buffer layer can be added above and below the stacked superconducting tape to protect the superconducting tape from damage during the packaging process.
- the multi-layer superconducting tape is stacked and packaged and transposed to form a cable, which can reduce the AC loss of the cable after being made into electrical equipment such as superconducting magnets, increase the operating current, reduce the inductance, and enhance the strength of the superconducting wire.
- Figure 3 is a schematic diagram of the structure of a multilayer superconducting transposed cable. Encapsulating the multi-layer high-temperature superconducting tape can enhance the strength of the tape. The encapsulation structure presses the tape while supporting the tape, thereby fixing and protecting the tape. According to the side bending performance of the superconducting strip, the superconducting strip is transposed on the side bend within the allowable side bend radius. Reduce the attenuation of the current-carrying performance of superconducting wires.
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Abstract
A multilayer packaged superconducting transposed cable and a cabling method. A multilayer packaged superconducting transposed cable, characterized in comprising multiple superconducting cable wires, the superconducting cable wires being braided and transposed and shaped according to a set mode, wherein each superconducting cable wire is formed by stacking and packaging multiple layers of superconducting strips (2). According to the cable and the cabling method, for different types of superconducting strips, stacking, packaging, and reinforcement can be performed, and lateral bending, transposition, and shaping can be performed according to a critical angle of the lateral bending. By using the multilayer packaged, braided, and transposed structure, it is possible to reduce an alternating current loss of a cable after being made into an electrical device such as a superconducting magnet, increase an operating current, reduce the inductance, and enhance the strength of the superconducting wire, etc.. When quench occurs in the superconducting strip, the packaged structure can also have the functions of shunting, absorbing excess heat, and protecting the superconducting cable. The cable and the cabling method do not need to cut the superconducting strip braided transposed wires, and have an extremely high engineering current density, thereby greatly saving costs.
Description
本发明涉及一种换位电缆技术,特别涉及一种超导带材多层封装换位电缆及成缆方法。The invention relates to a transposition cable technology, in particular to a superconducting tape multi-layer package transposition cable and a cable forming method.
目前已实用的铌钛等低温超导材料上临界场较低,已经不能满足更高场强应用领域的需求。高温超导材料,具有高临界温度、高临界磁场及高载流能力等独特优势,已成为高场磁体的重要选择,但由于高温超导材料YBCO、ReBCO等本身的层状结构,使其绞合成缆过程中会出现层间剥离造成带材损坏,或者由于超导带材在纽绞换位成缆过程中侧弯角度过大造成性能衰减等原因,对超导带材做成电缆造成极大的难度。突破该技术难题,研制超导带材换位电缆,将有利于超导带材的大规模应用,促进超导磁体领域的技术革新。At present, low-temperature superconducting materials such as niobium-titanium have a low upper critical field, which can no longer meet the needs of higher field strength applications. High-temperature superconducting materials, with unique advantages such as high critical temperature, high critical magnetic field and high current-carrying capacity, have become an important choice for high-field magnets. However, due to the layered structure of high-temperature superconducting materials YBCO, ReBCO, etc. During the process of synthesizing the cable, interlayer peeling will cause strip damage, or due to the excessive side bending angle of the superconducting strip during the twisting and transposition of the superconducting strip, the performance attenuation and other reasons will cause extreme damage to the superconducting strip. Great difficulty. Breaking through this technical problem and developing superconducting strip transposition cables will facilitate the large-scale application of superconducting strips and promote technological innovation in the field of superconducting magnets.
公开号CN105244123A的专利公开了一种超导电缆的成缆设备及绞合装置和制造方法,包括:缠绕超导带材的绞盘;与绞盘相连的绞合套管;安装在绞合套管上的集合目板,其轴线与绞合套管的轴线重合,且集合目板沿周向设置有供超导带材穿过的集线孔;与经过集线孔均分后的超导带材相连的绞合支撑模,输送绞合后超导带材的绞合后支撑模;设置在绞盘与集合目板之间的导向轮。转动绞盘,释放缠绕的超导带材,穿过均匀分布的几个集线孔后与绞合支撑模相连,转动绞盘超导带材绞合。将对超导带材的均分通过集线孔实现,可防止在绞合过程中超导带材偏离的问题,防止出现同层超导带材排列不均、重叠、搭接等现象而带来带材间隙不均问题,该绞合装置绞合的超导电缆可保证整体性能。The patent publication number CN105244123A discloses a superconducting cable cabling equipment, twisting device and manufacturing method, including: a winch wound with superconducting tape; a stranded sleeve connected to the winch; installed on the stranded sleeve The assembly mesh plate, whose axis coincides with the axis of the stranded sleeve, and the assembly mesh plate is provided with a collection hole along the circumferential direction for the superconducting tape to pass through; The connected stranding support molds convey the stranded support molds of the superconducting strip after stranding; the guide wheels are arranged between the winch and the assembly plate. Rotate the winch to release the wound superconducting tape, pass through several evenly distributed concentrating holes and then connect to the stranding support mold, and turn the winch to twist the superconducting tape. The uniform division of the superconducting tape is realized through the concentrating hole, which can prevent the deviation of the superconducting tape during the stranding process, and prevent the uneven arrangement, overlap, and overlap of the same layer of superconducting tape. Due to the uneven gap between the strips, the superconducting cable stranded by the stranding device can ensure the overall performance.
公开号CN107077928A的专利公开了一种超导电缆,其特征在于,包括:芯部,所述芯部包括骨架、至少一个超导导体层、绝缘层以及至少一个超导屏蔽层,所述超导导体层包括沿着所述骨架的长度方向并排配置以包覆所述骨架外部的多个超导线材,所述绝缘层包覆所述超导导体层,所述超导屏蔽层包括沿着所述骨架的长度方向并排配置以包覆所述绝缘层外部的多个超导线材;冷却部,位于所述芯部外侧,具备用于冷却所述芯部的液态制冷剂的循环流路;隔热部,位于所述冷却部外侧,通过多次缠绕隔热材料而构成;以及真空部,位于所述隔热部外侧,且在相互隔开距离的位置具备多个隔离件,构成所述超导导体层以及超导屏蔽层的超导线材包括金属基板层以及超导层,所述超导层以多层蒸镀在所述金属基板层上部并且包含超导物质,所述超导导体层中构成最外部超导导体层的超导线材的金属基板层沿着超导电缆的中心方向配置,而超导层沿着超导电缆的半径方向配置。该超导电缆能够使传输交流电力时所发生的交流损失(AC loss)最小化。The patent publication number CN107077928A discloses a superconducting cable, which is characterized by comprising: a core, the core including a skeleton, at least one superconducting conductor layer, an insulating layer and at least one superconducting shielding layer, the superconducting The conductor layer includes a plurality of superconducting wires arranged side by side along the length direction of the frame to cover the outside of the frame, the insulating layer covers the superconducting conductor layer, and the superconducting shielding layer includes A plurality of superconducting wires arranged side by side in the longitudinal direction of the frame to cover the outside of the insulating layer; a cooling part located outside the core part and provided with a circulating flow path for cooling the liquid refrigerant of the core part; The heat part is located outside the cooling part and is formed by winding a heat insulating material multiple times; and the vacuum part is located outside the heat insulation part and is provided with a plurality of spacers at positions spaced apart from each other to form the super The superconducting conductor layer and the superconducting shielding layer include a metal substrate layer and a superconducting layer. The superconducting layer is vapor-deposited on the metal substrate layer in multiple layers and contains superconducting material. The superconducting conductor layer The metal substrate layer of the superconducting wire material constituting the outermost superconducting conductor layer is arranged along the center direction of the superconducting cable, and the superconducting layer is arranged along the radial direction of the superconducting cable. The superconducting cable can minimize the AC loss (AC loss) that occurs when AC power is transmitted.
现有传统方法无法经济高效地解决由于超导带材本身的层状结构使其绞合成缆过程中会出现的层间剥离损坏的问题,或受限于带材弯曲后性能衰减的问题。突破该技术难题,研制一种大电流、低交流损耗、机械稳定的超导带材换位电缆,将极大地促进超导磁体领域的技术革新,有利于超导带材的大规模应用。The existing traditional methods cannot cost-effectively solve the problem of interlayer peeling damage that occurs during the process of twisting the superconducting tape into a cable due to the layered structure of the superconducting tape itself, or is limited by the problem of performance degradation after the strip is bent. Breaking through this technical problem and developing a superconducting strip transposition cable with high current, low AC loss and mechanical stability will greatly promote the technological innovation in the field of superconducting magnets and facilitate the large-scale application of superconducting strips.
发明内容Summary of the invention
针对现有技术中存现的问题,本发明的目的在于提供一种多层封装超导换位电缆及成缆方法,可以针对不同类型的超导带材,进行堆叠封装加固,并根据其侧弯的临界角度进行侧向弯曲换位成型。通过采用多层封装编织换位结构,实现提升电流,、同时避免超导带材层间剥离等带材损伤现象。并且封装结构起到了保护塑形的作用,在超导磁体失超时还可起到分流,吸收多余热量保护超导带材的作用。In view of the existing problems in the prior art, the purpose of the present invention is to provide a multi-layer packaged superconducting transposition cable and a cable forming method, which can be stacked and packaged for different types of superconducting tapes and strengthened according to their side. The critical angle of the bend undergoes lateral bending transposition molding. By adopting a multi-layer package and braided transposition structure, the current can be increased while avoiding strip damage such as the peeling of the superconducting strip. In addition, the packaging structure plays a role in protecting and shaping, and can also play a role in shunting the superconducting magnet over time, absorbing excess heat and protecting the superconducting tape.
本发明通过采用多层超导带材堆叠封装,并根据相应带材的侧弯及应变特性选择合适临界侧弯角度,完成多根缆线间换位成型。超导带材经过封装处理后,封装结构能够增强带材强度,使超导带材完成侧弯或换位成型后能够维持特定形状,没有反弹或反弹在可接受范围内。由超导带材的侧弯性能得到的最小弯曲半径,使发生侧弯后超导载流性能的衰减在5%范围内。In the present invention, a multi-layer superconducting tape is used for stacking and packaging, and an appropriate critical side bending angle is selected according to the side bending and strain characteristics of the corresponding tape to complete the transposition molding between multiple cables. After the superconducting tape is packaged, the package structure can enhance the strength of the tape, so that the superconducting tape can maintain a specific shape after side bending or transposition molding, without rebound or rebound within an acceptable range. The minimum bending radius obtained from the side bending performance of the superconducting tape makes the attenuation of the superconducting current-carrying performance after the side bending occurs within 5%.
本发明的技术方案为:The technical scheme of the present invention is:
一种多层封装超导换位电缆,其特征在于,包括多根超导缆线,各所述超导缆线按照设定方式编织换位成型;其中每一根超导缆线由多层超导带材堆叠封装而成。A multi-layer encapsulated superconducting transposed cable, which is characterized in that it comprises a plurality of superconducting cables, and each of the superconducting cables is braided and transposed in a set manner; wherein each superconducting cable is made of multiple layers Superconducting tapes are stacked and packaged.
上述每根超导缆线的多层超导带材采用非磁性金属或金属合金封装。The multilayer superconducting tape of each of the above-mentioned superconducting cables is encapsulated by non-magnetic metal or metal alloy.
上述每根超导缆线的多层超导带材采用金属或金属合金带包绕封装,也可以选用金属或金属合金管穿管封装;超导带材与封装材料间可以加入金属缓冲层保护超导带材。The multilayer superconducting tape of each superconducting cable mentioned above is packaged with metal or metal alloy tape, or it can be packaged with a metal or metal alloy tube through the tube; a metal buffer layer can be added between the superconducting tape and the packaging material for protection Superconducting tape.
上述超导换位电缆,包括M层所述超导缆线,每层包括并列排放的N根所述封装后的多层超导缆线,M*N根所述超导缆线共同换位成型;M为自然数、N为大于1的自然数。The above-mentioned superconducting transposed cable includes M layers of the superconducting cables, each layer includes N of the encapsulated multilayer superconducting cables arranged side by side, and M*N of the superconducting cables are transposed together Molding; M is a natural number, N is a natural number greater than 1.
上述超导带材为YBCO、ReBCO、Bi2223、铁基超导带或其他非圆截面超导带材。The above-mentioned superconducting tapes are YBCO, ReBCO, Bi2223, iron-based superconducting tapes or other non-circular cross-section superconducting tapes.
一种多层封装超导换位电缆的成缆方法,其步骤包括:A method for forming a multi-layer encapsulated superconducting transposition cable, the steps of which include:
1)制备多根超导缆线;其中每一根超导缆线通过多层超导带材堆叠封装而成;1) Preparation of multiple superconducting cables; each of the superconducting cables is formed by stacking and packaging of multi-layer superconducting tapes;
2)将多根所述超导缆线进行编织换位后,得到超导换位电缆。2) After the multiple superconducting cables are braided and transposed, a superconducting transposed cable is obtained.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明通过采用多层封装编织换位结构,实现了提升电流,还能有效避免层间剥离等超导 带材损伤现象,并且在超导磁体失超时可起到分流,吸收多余热量、保护超导电缆的作用。本发明相较于现有技术的有益效果在于,本发明不需剪裁超导带材编织换位导线,同时具有极高的工程电流密度,极大地节约了成本,避免了超导材料的浪费。By adopting the multi-layer encapsulation braided transposition structure, the present invention realizes the current increase, and can also effectively avoid the superconducting tape damage phenomenon such as delamination between the layers, and can shunt the superconducting magnet when the superconducting magnet fails, absorb excess heat, and protect the superconducting tape. The role of the guide cable. Compared with the prior art, the present invention has the beneficial effects that the present invention does not need to cut the superconducting tape braided transposition wire, and at the same time has extremely high engineering current density, which greatly saves the cost and avoids the waste of superconducting materials.
图1为本发明中单根缆线多层超导带材堆叠金属包套封装的示意图;Figure 1 is a schematic diagram of a single cable multi-layer superconducting tape stacked metal sheath package in the present invention;
图2为本发明中单根缆线多层超导带材堆叠金属带包绕封装的示意图;2 is a schematic diagram of a single cable multi-layer superconducting tape stacked metal tape wrapping package in the present invention;
图3为本发明中多层超导带材堆叠并封装换位成电缆的结构示意图。Fig. 3 is a schematic diagram of the structure of the multilayer superconducting tapes stacked and packaged and transposed into a cable in the present invention.
其中,1-金属包套,2-超导带材,3-保护铜带或铜缓冲层,4-包绕的金属带。Among them, 1-metal sheath, 2-superconducting tape, 3-protective copper tape or copper buffer layer, 4-wrapped metal tape.
下面结合附图和具体实施方式对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the drawings and specific embodiments.
本发明公开了一种多层封装超导换位电缆技术。本发明可针对超导带材(如YBCO、ReBCO、Bi2223及铁基超导带等)的物理结构特性,通过采用多根超导带材堆叠封装及换位结构,形成一种大电流、低交流损耗、机械稳定的超导电缆。此技术方案需根据不同超导带材本身的特性,并结合不同超导带材的侧弯性能,得到带材本身的弯曲半径与载流能力的对应关系,使发生侧弯后超导载流性能的衰减在5%范围内。单根超导带材先进行多层堆叠并封装。封装结构能够固定超导带材,在超导带材弯曲换位过程中,封装结构起到塑形的作用,同时对超导带材本身也起到支撑与保护的作用,防止在编织成缆过程中机械损伤造成超导带材载流性能的大幅衰减。单根超导带材堆叠封装后,再对多根封装完成的超导带材进行编织换位制作成超导电缆。利用本发明可以实现一种新型的、工艺简单、性能可靠的超导带材换位电缆的制作。The invention discloses a multi-layer encapsulated superconducting transposition cable technology. According to the physical structure characteristics of superconducting tapes (such as YBCO, ReBCO, Bi2223 and iron-based superconducting tapes, etc.), the present invention can form a high current, low Superconducting cable with AC loss and mechanical stability. This technical solution needs to obtain the corresponding relationship between the bending radius of the strip itself and the current-carrying capacity according to the characteristics of different superconducting tapes and the side bending performance of different superconducting tapes, so that the superconducting current-carrying The performance degradation is within 5%. A single superconducting tape is first stacked and packaged in multiple layers. The packaging structure can fix the superconducting tape. In the process of bending and transposition of the superconducting tape, the packaging structure plays a role in shaping. At the same time, it also supports and protects the superconducting tape itself, preventing it from being woven into a cable. The mechanical damage in the process caused a significant degradation of the current-carrying performance of the superconducting tape. After the single superconducting tape is stacked and packaged, the multiple encapsulated superconducting tapes are braided and transposed to produce a superconducting cable. The invention can realize the production of a new type of superconducting strip transposition cable with simple process and reliable performance.
超导带材的封装结构采用了两种可选方案,一种选择具有一定机械强度和韧性的非磁性金属或金属合金材料的包套,将堆叠的超导带材插入包套封装起来;另外一种是通过金属带对堆叠的超导带材进行包绕封装。两种封装方式可根据成本和需求选取,两种多层封装方式均可通过编织换位结构实现提升电流,还能有效避免超导带材层间剥离现象,并且封装结构还起到了保护塑形,增强机械强度的作用。此非磁性金属或金属合金封装结构在超导带材发生失超时,可以充当导电机体允许瞬间大电流通过,起到了分流,吸收多余热量、保护超导电缆的作用。本发明相较于现有技术的有益效果在于,本发明不需剪裁超导带材编织换位导线,同时具有极高的工程电流密度,极大地节约了成本,避免了超导材料的浪费。The packaging structure of the superconducting tape adopts two alternatives, one is to choose a sheath of non-magnetic metal or metal alloy material with certain mechanical strength and toughness, and the stacked superconducting tape is inserted into the sheath to encapsulate; One is to wrap and encapsulate the stacked superconducting tapes with metal tapes. Two packaging methods can be selected according to cost and demand. Both multilayer packaging methods can achieve current increase through the braided transposition structure, and can effectively avoid the phenomenon of interlayer peeling of the superconducting tape, and the packaging structure also plays a role in protecting and shaping , Enhance the role of mechanical strength. This non-magnetic metal or metal alloy packaging structure has a timeout in the superconducting tape, and can act as a conductive body to allow instantaneous large currents to pass, play a role in shunting, absorbing excess heat, and protecting the superconducting cable. Compared with the prior art, the present invention has the beneficial effects that the present invention does not need to cut the superconducting tape braided transposition wire, and at the same time has extremely high engineering current density, which greatly saves the cost and avoids the waste of superconducting materials.
图1为本发明中由多层超导带材堆叠通过金属包套封装的一根缆线示意图。图1中采用的是多层超导带材堆叠,可根据实际需求采用不同数量的超导带材进行堆叠封装。封装结构根据需要选取非磁性金属或金属合金材料。Fig. 1 is a schematic diagram of a cable encapsulated by a metal sheath by stacking multiple layers of superconducting tapes in the present invention. Figure 1 uses a stack of multi-layer superconducting tapes, and different numbers of superconducting tapes can be used for stacking and packaging according to actual needs. The packaging structure selects non-magnetic metal or metal alloy materials as required.
图2为本发明中由多层超导带材堆叠通过金属带包绕封装的一根缆线示意图。图2中采用的是多层超导带材堆叠,可根据实际需求采用不同数量的超导带材进行堆叠封装。封装结构根据需要选取不同厚度的金属带封装包绕。根据超导带材机械物性,可以在堆叠的超导带材上下加入金属缓冲层来保护超导带材,以免在封装过程中受损。Fig. 2 is a schematic diagram of a cable in the present invention that is stacked by a multi-layer superconducting tape and wrapped and encapsulated by a metal tape. Figure 2 uses a stack of multi-layer superconducting tapes, and different numbers of superconducting tapes can be used for stacking and packaging according to actual needs. The packaging structure is packaged with metal tapes of different thicknesses as required. According to the mechanical properties of the superconducting tape, a metal buffer layer can be added above and below the stacked superconducting tape to protect the superconducting tape from damage during the packaging process.
本发明中多层超导带材堆叠并封装换位形成电缆,能够减少电缆在制作成超导磁体等电气设备后的交流损耗,提升运行电流,降低电感,以及增强超导线材的强度等,图3为多层超导换位电缆的结构示意图。对多层高温超导带材进行封装可以增强带材的强度,封装结构在支撑带材的同时压紧带材,起到了固定并保护带材的作用。根据超导带材的侧弯性能,在允许的侧弯半径范围内对超导带材进行侧弯换位。减少超导线材载流性能的衰减。In the present invention, the multi-layer superconducting tape is stacked and packaged and transposed to form a cable, which can reduce the AC loss of the cable after being made into electrical equipment such as superconducting magnets, increase the operating current, reduce the inductance, and enhance the strength of the superconducting wire. Figure 3 is a schematic diagram of the structure of a multilayer superconducting transposed cable. Encapsulating the multi-layer high-temperature superconducting tape can enhance the strength of the tape. The encapsulation structure presses the tape while supporting the tape, thereby fixing and protecting the tape. According to the side bending performance of the superconducting strip, the superconducting strip is transposed on the side bend within the allowable side bend radius. Reduce the attenuation of the current-carrying performance of superconducting wires.
以上所述,仅为本发明的一个具体实施方式,但本发明的保护范围并不局限于此,以权利要求书的保护范围为准。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and the protection scope of the claims shall prevail.
Claims (10)
- 一种多层封装超导换位电缆,其特征在于,包括多根超导缆线,各所述超导缆线按照设定方式编织成型;其中每一根超导缆线由多层超导带材堆叠封装而成。A multi-layer encapsulated superconducting transposition cable, which is characterized in that it comprises a plurality of superconducting cables, and each of the superconducting cables is braided and formed in a set manner; wherein each superconducting cable is made of a multi-layer superconducting cable. The tape is stacked and packaged.
- 如权利要求1所述的多层封装超导换位电缆,其特征在于,每根所述超导缆线的多层超导带材采用非磁性金属或金属合金封装。The multi-layer packaged superconducting transposition cable of claim 1, wherein the multi-layer superconducting tape of each superconducting cable is packaged with a non-magnetic metal or a metal alloy.
- 如权利要求1或2所述的多层封装超导换位电缆,其特征在于,每根所述超导缆线的多层超导带材采用金属或金属合金带包绕封装,或者选用金属或金属合金管穿管封装;超导带材与封装材料间加入金属缓冲层保护超导带材。The multi-layer packaged superconducting transposition cable according to claim 1 or 2, wherein the multi-layer superconducting tape of each superconducting cable is wrapped with metal or metal alloy tape, or metal Or the metal alloy tube is encapsulated through the tube; a metal buffer layer is added between the superconducting tape and the packaging material to protect the superconducting tape.
- 如权利要求1所述的多层封装超导换位电缆,其特征在于,包括M层所述超导缆线,每层包括并列排放的N根所述封装后的多层超导缆线,M*N根所述超导缆线共同进行换位;M为自然数、N为大于1的自然数。The multi-layer encapsulated superconducting transposed cable according to claim 1, characterized in that it comprises M layers of the superconducting cables, and each layer includes N of the encapsulated multi-layer superconducting cables arranged side by side, The M*N superconducting cables are jointly transposed; M is a natural number, and N is a natural number greater than 1.
- 如权利要求1所述的多层封装超导换位电缆,其特征在于,所述超导带材为YBCO、ReBCO、Bi2223、铁基超导带或其他非圆截面超导带材。The multi-layer packaged superconducting transposed cable according to claim 1, wherein the superconducting tape is YBCO, ReBCO, Bi2223, iron-based superconducting tape or other non-circular cross-section superconducting tapes.
- 一种多层封装超导换位电缆的成缆方法,其步骤包括:A method for forming a multi-layer encapsulated superconducting transposition cable, the steps of which include:1)制备多根超导缆线;其中每一根超导缆线通过多层超导带材堆叠封装而成;1) Preparation of multiple superconducting cables; each of the superconducting cables is formed by stacking and packaging of multi-layer superconducting tapes;2)将多根所述超导缆线进行编织换位后,得到超导换位电缆。2) After the multiple superconducting cables are braided and transposed, a superconducting transposed cable is obtained.
- 如权利要求6所述的方法,其特征在于,每根所述超导缆线的多层超导带材采用非磁性金属或金属合金封装。8. The method according to claim 6, wherein the multilayer superconducting tape of each superconducting cable is encapsulated by a non-magnetic metal or a metal alloy.
- 如权利要求6或7所述的方法,其特征在于,每根所述超导缆线的多层超导带材采用金属或金属合金带包绕封装,或者选用金属或金属合金管穿管封装;超导带材与封装材料间加入金属缓冲层保护超导带材The method according to claim 6 or 7, characterized in that the multilayer superconducting tape of each superconducting cable is packaged with a metal or metal alloy tape, or is packaged with a metal or metal alloy tube through a tube ; A metal buffer layer is added between the superconducting tape and the packaging material to protect the superconducting tape
- 如权利要求6所述的方法,其特征在于,所述超导换位电缆包括M层所述超导缆线,每层包括并列排放的N根所述封装后的多层超导缆线,M*N根所述超导缆线共同进行换位成型;M为自然数、N为大于1的自然数。The method according to claim 6, wherein the superconducting transposed cable comprises M layers of the superconducting cable, and each layer comprises N of the encapsulated multilayer superconducting cables arranged side by side, The M*N superconducting cables are jointly formed by transposition; M is a natural number, and N is a natural number greater than 1.
- 如权利要求6所述的方法,其特征在于,所述超导带材为YBCO、ReBCO、Bi2223、铁基超导带或其他非圆截面超导带材。8. The method of claim 6, wherein the superconducting tape is YBCO, ReBCO, Bi2223, iron-based superconducting tape or other non-circular cross-section superconducting tapes.
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