WO2021150353A1 - Submersible pump assembly and method for use of same - Google Patents

Submersible pump assembly and method for use of same Download PDF

Info

Publication number
WO2021150353A1
WO2021150353A1 PCT/US2020/067202 US2020067202W WO2021150353A1 WO 2021150353 A1 WO2021150353 A1 WO 2021150353A1 US 2020067202 W US2020067202 W US 2020067202W WO 2021150353 A1 WO2021150353 A1 WO 2021150353A1
Authority
WO
WIPO (PCT)
Prior art keywords
pistons
port
cylinders
fluid medium
operational mode
Prior art date
Application number
PCT/US2020/067202
Other languages
French (fr)
Inventor
Simon Oman
Marko Nagode
Jernej Klemenc
Franc MAJDIC
Marko Hocevar
Ales Gosar
Andrej Skrlec
Laslo Olah
Original Assignee
Texas Institute Of Science, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Texas Institute Of Science, Inc. filed Critical Texas Institute Of Science, Inc.
Priority to CN202080092070.8A priority Critical patent/CN114930020B/en
Priority to BR112022012767-7A priority patent/BR112022012767B1/en
Priority to EP20915690.0A priority patent/EP4093970A4/en
Priority to CA3165638A priority patent/CA3165638C/en
Priority to AU2020424507A priority patent/AU2020424507B2/en
Priority to MX2022009048A priority patent/MX2022009048A/en
Publication of WO2021150353A1 publication Critical patent/WO2021150353A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/14Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/26Control
    • F04B1/30Control of machines or pumps with rotary cylinder blocks
    • F04B1/303Control of machines or pumps with rotary cylinder blocks by turning the valve plate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/08Combinations of two or more pumps the pumps being of different types
    • F04B23/10Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type
    • F04B23/106Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type being an axial piston pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B47/00Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
    • F04B47/06Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps having motor-pump units situated at great depth
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/02Stopping, starting, unloading or idling control
    • F04B49/03Stopping, starting, unloading or idling control by means of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/22Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves

Definitions

  • This invention relates, in general, to submersible pump assemblies and, in particular, to submersible pump assemblies for the removal of fluid mediums with low viscosity, such as water or light crude oil, during hydrocarbon production from a well, for example.
  • Centrifugal-type pump assemblies are able to handle high production requests, but typically have a higher operational cost than plunger-type pump assemblies. Further, as mentioned, over time, as the pressures in the formation decline and water production increases, the flow conditions and pressure conditions change. In existing pump assemblies, a rotational speed of a drive unit may be adjusted to compensate for the change in pressure conditions at a cost to the pump assemblies efficiency. Accordingly, there is a need for improved submersible pump assemblies and method for use of the same that efficiently operate across different hydrocarbon producing wells over the life of the hydrocarbon producing well.
  • some embodiments include a cylinder block having cylinders and pistons.
  • a drive shaft is rotatably supported in the cylinder block and coupled to a drive unit.
  • An inclined leading plate is coupled to the pistons and the drive shaft such that pistons are configured to be axially driven in a reciprocating motion within the cylinders upon rotation of the inclined leading plate.
  • a suction port and a pressure port are each located in fluid communication with the cylinders. In one operational mode, the fluid medium is transferred from the suction port to the pressure port during the reciprocating motion of the pistons, when the pistons are actively pumping. In another operational mode, the fluid medium is circulated through the suction chamber.
  • some embodiments include a submersible pump assembly for transference of a fluid medium with low viscosity.
  • the submersible pump assembly includes multiple pump units co-axially aligned with a common drive shaft, a common suction chamber, and a common pressure chamber.
  • Each of the pump units includes an active operational mode wherein the fluid medium is transferred from the common suction chamber to the common pressure chamber as well as an inactive operational mode wherein the fluid medium is circulated through the common suction chamber.
  • Each of the pump units is individually actuatable.
  • some embodiments include multiple pump units co-axially aligned with a common drive shaft.
  • Each of the multiple pump units is individually controllable such that the multiple pumps are serially positioned and controllable in parallel.
  • Each of the multiple pump units include a drive shaft, which is rotatably supported in the cylinder block and coupled to a drive unit.
  • An inclined leading plate is coupled to the pistons and the drive shaft such that pistons are configured to be axially driven in a reciprocating motion within the cylinders upon rotation of the inclined leading plate.
  • a suction port and a pressure port are each located in fluid communication with the cylinders.
  • Figure 1 is a schematic illustration depicting one embodiment of an onshore hydrocarbon production operation employing a submersible pump assembly, according to the teachings presented herein;
  • Figure 2 is a schematic illustration depicting one embodiment of the hydrocarbon production operation of figure 1 in a first stage of removing a fluid medium with low viscosity;
  • Figure 3 is a schematic illustration depicting one embodiment of the hydrocarbon production operation of figure 1 in a second stage of removing a fluid medium with low viscosity;
  • Figure 4 is a schematic diagram depicting one embodiment of the submersible pump assembly of figure 1 ;
  • Figure 5 is a schematic diagram depicting a cross section of the submersible pump assembly of figure 4 taken along line 5-5.
  • FIG. 1 therein is depicted one embodiment of a submersible pump assembly 10 being employed in an onshore hydrocarbon production operation 12, which may be producing oil, gas, or a combination thereof, for example.
  • a wellhead 14 is positioned over a subterranean hydrocarbon formation 16, which is located below a surface 18.
  • a wellbore 20 extends through the various earth strata including the subterranean hydrocarbon formation 16.
  • a casing string 24 lines the wellbore 20 and the casing string 24 is cemented into place with cement 26.
  • Perforations 28 provide fluid communication from the subterranean hydrocarbon formation 16 to the interior of the wellbore 20.
  • a packer 22 provides a fluid seal between a production tubing 30 and the casing string 24.
  • Composite coiled tubing 34 which is a type of production tubing 30, runs from the surface 18, wherein various surface equipment 36 is located, to a fluid accumulation zone 38 containing a fluid medium F having a low viscosity, such as hydrocarbons like oil or gas, fracture fluids, water, or a combination thereof.
  • a fluid medium F having a low viscosity, such as hydrocarbons like oil or gas, fracture fluids, water, or a combination thereof.
  • the submersible pump assembly 10 is coupled to a lower end 40 of the production tubing 30. Referring now to figure 2 and figure 3, as shown, the submersible pump assembly 10 is positioned in the fluid accumulation zone 38 defined by the casing string 24 cemented by the cement 26 within the wellbore 20.
  • the submersible pump assembly 10 is incorporated into a downhole tool 50 connected to the lower end 40 of the production tubing 30 and, more particularly, the submersible pump assembly 10 includes a housing 52 having a drive unit 54 coupled by a coupling unit 56 to serially positioned pump units 58, 60, 62, which are, in turn, coupled to an intervention unit 64 and a connector 66.
  • the pump unit 58 may include ports 68, 70.
  • the pump unit 60 may include ports 72, 74 and the pump unit 62 may include ports 76, 78.
  • the various ports 68, 70, 72, 74, 76, 78 may be assigned various inlet or outlet functions or be sealed shut.
  • pump unit-configurations may be employed and number of pump units, as well as ports, may vary depending on the particular application that the submersible pump assembly 10 is assigned.
  • the pump units 58, 60, 62 may share a common inlet port.
  • the submersible pump assembly 10 In operation, to begin the processes of transferring the fluid medium F, the submersible pump assembly 10 is positioned in the fluid accumulation zone 38. Initially, as shown best in figure 2, the submersible pump assembly 10 is completely submerged in the fluid medium F, which, as mentioned, may include hydrocarbons such as oil and/or gas, fracture fluid, water, or combinations thereof. The submersible pump assembly 10 is actuated and selective operation of one or more of the pump units 58, 60, 62 begins. As time progresses, as shown best in figure 3, the submersible pump assembly 10 pumps the fluid medium F, which may be a production fluid or a production inhibiting fluid, for example, to the surface 18. The process of pumping the fluid medium F continues until the submersible pump assembly 10 is stopped.
  • the fluid medium F which may be a production fluid or a production inhibiting fluid, for example
  • the submersible pump assembly 10 includes modularity to provide multiple pump units in a serial arrangement in a single volume represented by the housing 52.
  • the serial arrangement of the multiple pump units provides for parallel operation with concurrent use of the pump units 58, 60, 62 to ensure redundancy.
  • selective operation of the pump units 58, 60, 62 achieve total available low rate as well as a variable flow rate through the selective application of ON/OFF states to each of the pump units 58, 60, 62.
  • the housing 52 includes a drive unit 54 coupled by a coupling unit 56 to serially positioned pump units 58, 60, 62, which are, in turn, coupled to an intervention unit 64 and a connector 66, which, as shown, connects the submersible pump assembly 10 to the production tubing 30.
  • the intervention unit 64 may be co-axially aligned with the pump units 58, 60, 62 and permit the fluid medium F to bypass the pump units 58, 60, 62 as shown by arrow C.
  • the housing 52 may include housing members for each of the drive unit 54 and pump units 58, 60, 62.
  • the pump units 58, 60, 62 are co-axially aligned with a common drive shaft 90.
  • the common drive shaft 90 may permit each of the pump units 58, 60, 62 to have its own drive shaft section with drive shaft sections united by special shape joint couplings and driven in a serial arrangement by the drive unit 54.
  • the common drive shaft 90 provides non-interfered power transmission to each of the pump units 58, 60, 62 via the central shaft hole for the common drive shaft 90.
  • Each of the pump units 58, 60, 62 may be the same with respect to structure and function.
  • a suction chamber 92 and a pressure chamber 94 are each located in fluid communication with the pump units 58, 60, 62.
  • the suction chamber 92 may include peripheral positioning and service each of the pump units 58, 60, 62 and provide a common suction chamber, which allows concurrent or parallel access by all of the pump units to a low pressure side of the fluid medium F being pumped.
  • the suction chamber 92 includes an inlet port 96 with respective connection ports 98, 100, 102 to each of the pump units 58, 60, 62.
  • the inlet port 96 may be positioned in fluid communication with port 68, for example.
  • Each of the pump units 58, 60, 62 include respective connection ports 105, 107, 109 to the suction chamber 92.
  • the pressure chamber 94 may also include peripheral positioning and service each of the pump units 58, 60, 62 and provide a common pressure chamber, which allows concurrent or parallel access by all of the pump units 58, 60, 62 to a high pressure side of the fluid medium F being pumped.
  • the pressure chamber 94 includes an outlet port 101 with respective connection ports 104, 106, 108 establishing fluid communication from the pump units 58, 60, 62 to the production tubing 30 at the connector 66.
  • the suction chamber 92 and the pressure chamber 94 provide each of the pump units 58, 60, 62 access to the fluid medium F.
  • the number of pump units 58, 60, 62 may be modified as required. That is, any number of pump units 58, 60, 62 may be employed and the number of pump units 58, 60, 62 employed will depend on the application.
  • a pump unit 58, 60, 62 may be designed with respect to available fluid medium F capacity, i.e., flow that can be attained in combination with the drive unit rotational speed and the selected suction chamber cross-section.
  • the common suction chamber 92 and the common pressure chamber 94 are peripherally positioned and the size of the common suction chamber 92 and the common pressure chamber 94 defines the maximum possible pump unit flow rate of the fluid medium F.
  • a cylinder block 120 has multiple cylinders, including, for example, cylinders 122, 124, formed therein.
  • the connection port 98 is connected to the suction chamber 92 to provide fluid communication to the cylinders 122, 124.
  • the connection port 104 is also located in fluid communication with the cylinders 122, 124.
  • the connection port 105 is located in fluid communication with the cylinders 122, 124 as well.
  • a respective number of pistons 126, 128 are slidably received in each of the cylinders 122, 124 and appropriately sealed thereat.
  • the common drive shaft 90 is rotatably supported in the cylinder block 120 and the common drive shaft 90 is coupled to, and under the power of, the drive unit 54.
  • the cylinder block 120 is utilized to guide and support the pistons 126, 128.
  • the cylinder block 120 may have equidistantly spaced bores serving as the cylinders 122, 124 to accept the matching pistons 126, 128.
  • the cylinder block 120 may include low friction sliding bushings that connect the cylinder block 120 and the pistons 126, 128. Sets of seals may be appropriately positioned within the cylinder block 120.
  • the pistons 126, 128 push the fluid medium towards the pressure chamber 94.
  • each of the pistons 126, 128 have circumferentially drilled holes that supply the fluid medium to the pistons 126, 128 from the suction chamber 92.
  • an inclined leading plate 130 is coupled to the pistons 126, 128 and the common drive shaft 90.
  • the inclined leading plate 130 includes a tilt angle alpha that is selectively adjustable. Further, the inclined leading plate 130 is coupled to the pistons 126, 128 such that the pistons 126, 128 are configured to be axially driven in a reciprocating motion within the cylinders 122, 124 upon rotation of the inclined leading plate 130.
  • a respective number of two-ball links 132, 134 connect the inclined leading plate 130 to the pistons 126, 128.
  • the inclined leading plate 130 is secured in place by sealing member 136 and bearing members 138 proximate an interface with the coupling unit 56.
  • a retainer plate 140 is secured to the inclined leading plate 130 with a bearing member 142.
  • the two-ball links 132, 134 are secured to the inclined leading plate 130 at the retainer plate 140.
  • the two-ball links 132, 134 are designed to transfer linear, reciprocating motion from the retainer plate 140 to the pistons 126, 128.
  • the form of the two-ball links 132, 134 may be conditioned by the kinematic motion of the retainer plate 140 and the pistons 126, 128.
  • a lubrication subsystem 144 may be co-located with the two-ball links 132, 134. In one embodiment, the lubrication subsystem reduces the friction between the pistons 126, 128, the two-ball links 132, 134, and the inclined leading plate 130 at the retainer plate 140.
  • the kinematic motion of the pistons 126, 128 is achieved via a properly selected geometry of the inclined leading plate 130.
  • the angle of a contact surface with respect to the common drive shaft 90 connects the inclined leading plate 130 to the retainer plate 140 and the pistons 126, 128. Total inclination of the inclined leading plate 130 is limited by an inner diameter of the housing 52.
  • the retainer plate 140 may be designed to hold and guide the two-ball links 132, 134 such that each of the two-ball links 132, 134 may freely rotate but still transmit axial force to the appropriate piston 126, 128.
  • the sealing member 136 may be designed to hold wear-resistant components and sealing components that prevent the fluid medium from contacting the inclined leading plate 130.
  • the inclined leading plate 130 is lubricated by the lubrication subsystem 144.
  • Many low viscosity fluids do not have sufficient lubricating properties for high- load conditions, like the conditions that may be found proximate the two-ball links 132, 134. Therefore, the sealing and lubrication components at the two-ball links 132, 134 ensure sufficient lubrication when the pump unit 58 is being utilized with low viscosity fluid mediums.
  • Check valves 146, 148 are serially positioned within the cylinder block 120 at the cylinder 122 to service the piston 126.
  • check valves 150, 152 are serially positioned within the cylinder block 120 at the cylinder 122 to service the piston 126.
  • the check valves 150, 152 cooperate to prevent backpressure by opening during an intake stroke and closing during an exhaust stroke.
  • a valve plate connection 154 is positioned at the cylinder block 120 and secured to a valve plate 156 actuatable by a drive member 158.
  • the valve plate 156 may be utilized to control the flow of the fluid medium F, on a pump unit-by-pump unit basis, by rotating the valve plate 156 by a predetermined angle via the driver member 158.
  • valve plate 156 may be set to an arrangement whereby the fluid medium F is permitted to flow into the pressure chamber 94 during active pumping.
  • valve plate 156 may be set to an arrangement whereby the fluid medium F returns to the suction chamber 92, via the connection port 105, for example, with respect to the pump unit 58.
  • the valve plate 156 includes proper sealing components to prevent any connection between the suction chamber 92 and the pressure chamber 94.
  • a sealing member 160 positioned at the junction between the pump unit 58 and the pump unit 60 prevents any leaking at the connection between the suction chamber 92 and the pressure chamber 94.
  • a connection assembly 170 represents the flanges, gaskets, seals, and other physical components that connect the pump unit 58 to the coupling unit 56.
  • a connection assembly 172 is positioned between the pump unit 58 and the pump unit 60; a connection assembly 174 is positioned between the pump unit 60 and the pump unit 62; and a connection assembly 176 is positioned between the pump unit 62 and the intervention unit 64.
  • the housing 52 of the submersible pump assembly 10 also provides the space for communication lines, control and service lines, acquisition and data lines, and power lines. The size and positioning of these additional utilities does not diminish the strength of operation of the submersible pump assembly 10.
  • the fluid medium F is transferred from the connection port 98 at the suction chamber 92 to the connection port 104 at the pressure chamber 94 during the reciprocating motion of the pistons 126, 128. That is, the fluid medium F flows as shown by arrows A and arrows B.
  • the fluid medium F is transferred from the connection port 98 at the suction chamber 92 through the cylinder block 120 and out of the connection port 105 to the suction chamber 92, as shown by arrows A and arrows B’.
  • the submersible pump assembly 10 During active pumping, the submersible pump assembly 10 generates flow of fluid medium F by creating a positive pressure difference between the suction side at the suction chamber 92 and the pressure side at the pressure chamber 94.
  • the pressure difference is achieved by the radial positioning of the moving pistons 126, 128 with an accompanying number of the check valve pairs, such as check valves 146, 148, 150, 152, that open and close in an alternating manner to prevent the pressurized fluid medium F from running back. That is, each of the check valves 146, 148, 150, 152 prevents backpressure by, with respect to the pistons 126, 128, opening during an intake stroke and closing during an exhaust stroke.
  • each pump unit 58, 60, 62 to selectively pump fluid medium F into the pressure sided at the pressure chamber 94 in an active operational mode or circulate the fluid medium F through the suction chamber 92 during an inactive operational mode when the pump units 58, 60, 62 are pumping to circulate the fluid medium F.
  • an individual pump unit 58, 60, 62 does not add anything to the total pumping flow rate since the fluid medium F is circulating to and from the suction chamber 92.
  • a pump unit is not loaded and may be idle or redundant and continue in this mode of operation indefinitely.
  • the submersible pump assembly 10 presented herein functions to remove fluid mediums with low viscosity, such as water or light crude oil, for example.
  • the submersible pump assembly 10 provides for installation in confined spaces such as pipes, below or above the ground level, near or at a remote location.
  • the submersible pump assembly 10 may be utilized with other downhole tools, such as hydrocarbon and solid particle separators, sensors, and measuring devices, for example.
  • any number of pump units 58, 60, 62 may be utilized in the submersible pump assembly 10 to provide redundancy as well as, through selectively actuation, calibration of the fluid medium transference required.
  • each of the pump units 58, 60, 62 may individually and selectively actuated to pump the fluid medium F from the suction chamber 92 to the pressure chamber 94 or circulate the fluid medium F through the suction chamber 92.
  • the order of execution or performance of the methods and techniques illustrated and described herein is not essential, unless otherwise specified. That is, elements of the methods and techniques may be performed in any order, unless otherwise specified, and that the methods may include more or less elements than those disclosed herein. For example, it is contemplated that executing or performing a particular element before, contemporaneously with, or after another element are all possible sequences of execution.

Abstract

A submersible pump assembly (10) for transference of a fluid medium with low viscosity. The submersible pump assembly (10) may include a cylinder block (120) having cylinders (122, 124) and pistons (126, 128). A drive shaft (90) is rotatably supported in the cylinder block (120) and coupled to a drive unit (54). An inclined leading plate (130) is couple to the pistons (126, 128) and the drive shaft (90) such that the pistons (126, 128) may be axially driven in a reciprocating motion within the cylinders (122, 124) upon rotation of the inclined leading plat (130). A suction chamber (92) and a pressure chamber (94) are each located in fluid communication with the cylinders (122, 124). The fluid medium may be transferred from the suction chamber (92) to the pressure chamber (94) during the reciprocating motion of the pistons (126, 128), when the pistons (126, 128) are active, or the fluid medium may be circulated through the suction chamber (92).

Description

SUBMERSIBLE PUMP ASSEMBLY AND METHOD FOR USE OF SAME
TECHNICAL FIELD OF THE INVENTION
This invention relates, in general, to submersible pump assemblies and, in particular, to submersible pump assemblies for the removal of fluid mediums with low viscosity, such as water or light crude oil, during hydrocarbon production from a well, for example.
BACKGROUND OF THE INVENTION
Without limiting the scope of the present invention, the background will be described in relation to aging hydrocarbon producing wells where water encroachment may occur. In a healthy, optimally producing well, high pressure hydrocarbon or oil flow has the ability to lift this liquid to the surface. Over time, however, as the pressures in the formation decline and water production increases, the flow conditions change. The reservoir pressure may no longer be sufficient to unload the well such that water accumulates in the lower section of the well forming a column which further retards hydrocarbon production. Several pump-based solutions have been suggested to overcome the fluid accumulation problem and restore the flow rate of hydrocarbon producing wells. Plunger-type pump assemblies are limited by travel speed and typically operate in low pressure, lower production hydrocarbon producing wells in an advanced well life. Centrifugal-type pump assemblies are able to handle high production requests, but typically have a higher operational cost than plunger-type pump assemblies. Further, as mentioned, over time, as the pressures in the formation decline and water production increases, the flow conditions and pressure conditions change. In existing pump assemblies, a rotational speed of a drive unit may be adjusted to compensate for the change in pressure conditions at a cost to the pump assemblies efficiency. Accordingly, there is a need for improved submersible pump assemblies and method for use of the same that efficiently operate across different hydrocarbon producing wells over the life of the hydrocarbon producing well.
SUMMARY OF THE INVENTION
It would be advantageous to achieve a submersible pump assembly and method for use of same that would improve upon existing limitations in functionality. It would also be desirable to enable a mechanical-based solution that would provide enhanced operational efficiently across different producing wells or other environments requiring the removal of fluid mediums with low viscosity, such as water or light crude oil. To better address one or more of these concerns, a submersible pump assembly and method for use of the same are disclosed. In one aspect, some embodiments include a cylinder block having cylinders and pistons. A drive shaft is rotatably supported in the cylinder block and coupled to a drive unit. An inclined leading plate is coupled to the pistons and the drive shaft such that pistons are configured to be axially driven in a reciprocating motion within the cylinders upon rotation of the inclined leading plate. A suction port and a pressure port are each located in fluid communication with the cylinders. In one operational mode, the fluid medium is transferred from the suction port to the pressure port during the reciprocating motion of the pistons, when the pistons are actively pumping. In another operational mode, the fluid medium is circulated through the suction chamber.
In another aspect, some embodiments include a submersible pump assembly for transference of a fluid medium with low viscosity is disclosed. In these embodiments, the submersible pump assembly includes multiple pump units co-axially aligned with a common drive shaft, a common suction chamber, and a common pressure chamber. Each of the pump units includes an active operational mode wherein the fluid medium is transferred from the common suction chamber to the common pressure chamber as well as an inactive operational mode wherein the fluid medium is circulated through the common suction chamber. Each of the pump units is individually actuatable.
In a still further aspect, some embodiments include multiple pump units co-axially aligned with a common drive shaft. Each of the multiple pump units is individually controllable such that the multiple pumps are serially positioned and controllable in parallel. Each of the multiple pump units include a drive shaft, which is rotatably supported in the cylinder block and coupled to a drive unit. An inclined leading plate is coupled to the pistons and the drive shaft such that pistons are configured to be axially driven in a reciprocating motion within the cylinders upon rotation of the inclined leading plate. A suction port and a pressure port are each located in fluid communication with the cylinders. These and other aspects of the invention will be apparent from and elucidated with reference to the embodiments described hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:
Figure 1 is a schematic illustration depicting one embodiment of an onshore hydrocarbon production operation employing a submersible pump assembly, according to the teachings presented herein; Figure 2 is a schematic illustration depicting one embodiment of the hydrocarbon production operation of figure 1 in a first stage of removing a fluid medium with low viscosity;
Figure 3 is a schematic illustration depicting one embodiment of the hydrocarbon production operation of figure 1 in a second stage of removing a fluid medium with low viscosity;
Figure 4 is a schematic diagram depicting one embodiment of the submersible pump assembly of figure 1 ; and
Figure 5 is a schematic diagram depicting a cross section of the submersible pump assembly of figure 4 taken along line 5-5. DETAILED DESCRIPTION OF THE INVENTION
While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts, which can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention, and do not delimit the scope of the present invention.
Referring initially to figure 1, therein is depicted one embodiment of a submersible pump assembly 10 being employed in an onshore hydrocarbon production operation 12, which may be producing oil, gas, or a combination thereof, for example. A wellhead 14 is positioned over a subterranean hydrocarbon formation 16, which is located below a surface 18. A wellbore 20 extends through the various earth strata including the subterranean hydrocarbon formation 16. A casing string 24 lines the wellbore 20 and the casing string 24 is cemented into place with cement 26. Perforations 28 provide fluid communication from the subterranean hydrocarbon formation 16 to the interior of the wellbore 20. A packer 22 provides a fluid seal between a production tubing 30 and the casing string 24. Composite coiled tubing 34, which is a type of production tubing 30, runs from the surface 18, wherein various surface equipment 36 is located, to a fluid accumulation zone 38 containing a fluid medium F having a low viscosity, such as hydrocarbons like oil or gas, fracture fluids, water, or a combination thereof. As shown, the submersible pump assembly 10 is coupled to a lower end 40 of the production tubing 30. Referring now to figure 2 and figure 3, as shown, the submersible pump assembly 10 is positioned in the fluid accumulation zone 38 defined by the casing string 24 cemented by the cement 26 within the wellbore 20. The submersible pump assembly 10 is incorporated into a downhole tool 50 connected to the lower end 40 of the production tubing 30 and, more particularly, the submersible pump assembly 10 includes a housing 52 having a drive unit 54 coupled by a coupling unit 56 to serially positioned pump units 58, 60, 62, which are, in turn, coupled to an intervention unit 64 and a connector 66. The pump unit 58 may include ports 68, 70. Similarly, the pump unit 60 may include ports 72, 74 and the pump unit 62 may include ports 76, 78. The various ports 68, 70, 72, 74, 76, 78 may be assigned various inlet or outlet functions or be sealed shut. It should be appreciated that a variety of pump unit-configurations may be employed and number of pump units, as well as ports, may vary depending on the particular application that the submersible pump assembly 10 is assigned. By way of example, in one implementation, the pump units 58, 60, 62 may share a common inlet port.
In operation, to begin the processes of transferring the fluid medium F, the submersible pump assembly 10 is positioned in the fluid accumulation zone 38. Initially, as shown best in figure 2, the submersible pump assembly 10 is completely submerged in the fluid medium F, which, as mentioned, may include hydrocarbons such as oil and/or gas, fracture fluid, water, or combinations thereof. The submersible pump assembly 10 is actuated and selective operation of one or more of the pump units 58, 60, 62 begins. As time progresses, as shown best in figure 3, the submersible pump assembly 10 pumps the fluid medium F, which may be a production fluid or a production inhibiting fluid, for example, to the surface 18. The process of pumping the fluid medium F continues until the submersible pump assembly 10 is stopped.
In some embodiments, the submersible pump assembly 10 includes modularity to provide multiple pump units in a serial arrangement in a single volume represented by the housing 52. The serial arrangement of the multiple pump units, however, provides for parallel operation with concurrent use of the pump units 58, 60, 62 to ensure redundancy. In particular, selective operation of the pump units 58, 60, 62 achieve total available low rate as well as a variable flow rate through the selective application of ON/OFF states to each of the pump units 58, 60, 62.
Referring now to figure 4 and figure 5, the submersible pump assembly 10 for transference of the fluid medium F with low viscosity is depicted in additional detail. As previously discussed, the housing 52 includes a drive unit 54 coupled by a coupling unit 56 to serially positioned pump units 58, 60, 62, which are, in turn, coupled to an intervention unit 64 and a connector 66, which, as shown, connects the submersible pump assembly 10 to the production tubing 30. The intervention unit 64 may be co-axially aligned with the pump units 58, 60, 62 and permit the fluid medium F to bypass the pump units 58, 60, 62 as shown by arrow C. The housing 52 may include housing members for each of the drive unit 54 and pump units 58, 60, 62. The pump units 58, 60, 62 are co-axially aligned with a common drive shaft 90. The common drive shaft 90 may permit each of the pump units 58, 60, 62 to have its own drive shaft section with drive shaft sections united by special shape joint couplings and driven in a serial arrangement by the drive unit 54. The common drive shaft 90 provides non-interfered power transmission to each of the pump units 58, 60, 62 via the central shaft hole for the common drive shaft 90. Each of the pump units 58, 60, 62 may be the same with respect to structure and function.
A suction chamber 92 and a pressure chamber 94 are each located in fluid communication with the pump units 58, 60, 62. The suction chamber 92 may include peripheral positioning and service each of the pump units 58, 60, 62 and provide a common suction chamber, which allows concurrent or parallel access by all of the pump units to a low pressure side of the fluid medium F being pumped. The suction chamber 92 includes an inlet port 96 with respective connection ports 98, 100, 102 to each of the pump units 58, 60, 62. The inlet port 96 may be positioned in fluid communication with port 68, for example. Each of the pump units 58, 60, 62 include respective connection ports 105, 107, 109 to the suction chamber 92. The pressure chamber 94 may also include peripheral positioning and service each of the pump units 58, 60, 62 and provide a common pressure chamber, which allows concurrent or parallel access by all of the pump units 58, 60, 62 to a high pressure side of the fluid medium F being pumped. The pressure chamber 94 includes an outlet port 101 with respective connection ports 104, 106, 108 establishing fluid communication from the pump units 58, 60, 62 to the production tubing 30 at the connector 66. The suction chamber 92 and the pressure chamber 94 provide each of the pump units 58, 60, 62 access to the fluid medium F. As all of the pump units 58, 60, 62 share the common suction chamber 92 and the common pressure chamber 94, the number of pump units 58, 60, 62 may be modified as required. That is, any number of pump units 58, 60, 62 may be employed and the number of pump units 58, 60, 62 employed will depend on the application. In one implementation, a pump unit 58, 60, 62 may be designed with respect to available fluid medium F capacity, i.e., flow that can be attained in combination with the drive unit rotational speed and the selected suction chamber cross-section. The common suction chamber 92 and the common pressure chamber 94 are peripherally positioned and the size of the common suction chamber 92 and the common pressure chamber 94 defines the maximum possible pump unit flow rate of the fluid medium F.
By way of example and not by way of limitation, with respect to the pump unit 58, a cylinder block 120 has multiple cylinders, including, for example, cylinders 122, 124, formed therein. The connection port 98 is connected to the suction chamber 92 to provide fluid communication to the cylinders 122, 124. The connection port 104 is also located in fluid communication with the cylinders 122, 124. The connection port 105 is located in fluid communication with the cylinders 122, 124 as well. A respective number of pistons 126, 128 are slidably received in each of the cylinders 122, 124 and appropriately sealed thereat. The common drive shaft 90 is rotatably supported in the cylinder block 120 and the common drive shaft 90 is coupled to, and under the power of, the drive unit 54. The cylinder block 120 is utilized to guide and support the pistons 126, 128. The cylinder block 120 may have equidistantly spaced bores serving as the cylinders 122, 124 to accept the matching pistons 126, 128. The cylinder block 120 may include low friction sliding bushings that connect the cylinder block 120 and the pistons 126, 128. Sets of seals may be appropriately positioned within the cylinder block 120. The pistons 126, 128 push the fluid medium towards the pressure chamber 94. In one implementation, each of the pistons 126, 128 have circumferentially drilled holes that supply the fluid medium to the pistons 126, 128 from the suction chamber 92.
In one implementation, an inclined leading plate 130 is coupled to the pistons 126, 128 and the common drive shaft 90. The inclined leading plate 130 includes a tilt angle alpha that is selectively adjustable. Further, the inclined leading plate 130 is coupled to the pistons 126, 128 such that the pistons 126, 128 are configured to be axially driven in a reciprocating motion within the cylinders 122, 124 upon rotation of the inclined leading plate 130. A respective number of two-ball links 132, 134 connect the inclined leading plate 130 to the pistons 126, 128. The inclined leading plate 130 is secured in place by sealing member 136 and bearing members 138 proximate an interface with the coupling unit 56. A retainer plate 140 is secured to the inclined leading plate 130 with a bearing member 142. The two-ball links 132, 134, in turn, are secured to the inclined leading plate 130 at the retainer plate 140. The two-ball links 132, 134 are designed to transfer linear, reciprocating motion from the retainer plate 140 to the pistons 126, 128. The form of the two-ball links 132, 134 may be conditioned by the kinematic motion of the retainer plate 140 and the pistons 126, 128. As shown, a lubrication subsystem 144 may be co-located with the two-ball links 132, 134. In one embodiment, the lubrication subsystem reduces the friction between the pistons 126, 128, the two-ball links 132, 134, and the inclined leading plate 130 at the retainer plate 140.
In one embodiment, the kinematic motion of the pistons 126, 128 is achieved via a properly selected geometry of the inclined leading plate 130. The angle of a contact surface with respect to the common drive shaft 90 connects the inclined leading plate 130 to the retainer plate 140 and the pistons 126, 128. Total inclination of the inclined leading plate 130 is limited by an inner diameter of the housing 52. The retainer plate 140 may be designed to hold and guide the two-ball links 132, 134 such that each of the two-ball links 132, 134 may freely rotate but still transmit axial force to the appropriate piston 126, 128. The sealing member 136 may be designed to hold wear-resistant components and sealing components that prevent the fluid medium from contacting the inclined leading plate 130. In this manner, the inclined leading plate 130 is lubricated by the lubrication subsystem 144. Many low viscosity fluids do not have sufficient lubricating properties for high- load conditions, like the conditions that may be found proximate the two-ball links 132, 134. Therefore, the sealing and lubrication components at the two-ball links 132, 134 ensure sufficient lubrication when the pump unit 58 is being utilized with low viscosity fluid mediums.
Check valves 146, 148 are serially positioned within the cylinder block 120 at the cylinder 122 to service the piston 126. Similarly, check valves 150, 152 are serially positioned within the cylinder block 120 at the cylinder 122 to service the piston 126. The check valves 150, 152 cooperate to prevent backpressure by opening during an intake stroke and closing during an exhaust stroke. A valve plate connection 154 is positioned at the cylinder block 120 and secured to a valve plate 156 actuatable by a drive member 158. The valve plate 156 may be utilized to control the flow of the fluid medium F, on a pump unit-by-pump unit basis, by rotating the valve plate 156 by a predetermined angle via the driver member 158. For example, in one embodiment, the valve plate 156 may be set to an arrangement whereby the fluid medium F is permitted to flow into the pressure chamber 94 during active pumping. Alternatively, the valve plate 156 may be set to an arrangement whereby the fluid medium F returns to the suction chamber 92, via the connection port 105, for example, with respect to the pump unit 58. It should be appreciated that the valve plate 156 includes proper sealing components to prevent any connection between the suction chamber 92 and the pressure chamber 94. By way of example, a sealing member 160 positioned at the junction between the pump unit 58 and the pump unit 60 prevents any leaking at the connection between the suction chamber 92 and the pressure chamber 94. Similarly, a sealing member 162 positioned at the junction between the pump unit 60 and the pump unit 62 also prevents any leaking at the connection between the suction chamber 92 and the pressure chamber 94. A connection assembly 170 represents the flanges, gaskets, seals, and other physical components that connect the pump unit 58 to the coupling unit 56. Similarly, a connection assembly 172 is positioned between the pump unit 58 and the pump unit 60; a connection assembly 174 is positioned between the pump unit 60 and the pump unit 62; and a connection assembly 176 is positioned between the pump unit 62 and the intervention unit 64. The housing 52 of the submersible pump assembly 10 also provides the space for communication lines, control and service lines, acquisition and data lines, and power lines. The size and positioning of these additional utilities does not diminish the strength of operation of the submersible pump assembly 10.
In an active pumping or active operational mode when the pistons 126, 128 are active, the fluid medium F is transferred from the connection port 98 at the suction chamber 92 to the connection port 104 at the pressure chamber 94 during the reciprocating motion of the pistons 126, 128. That is, the fluid medium F flows as shown by arrows A and arrows B. On the other hand, in an inactive pumping or inactive operational mode when the pistons 126, 128 are circulating the fluid medium F, the fluid medium F is transferred from the connection port 98 at the suction chamber 92 through the cylinder block 120 and out of the connection port 105 to the suction chamber 92, as shown by arrows A and arrows B’. During active pumping, the submersible pump assembly 10 generates flow of fluid medium F by creating a positive pressure difference between the suction side at the suction chamber 92 and the pressure side at the pressure chamber 94. The pressure difference is achieved by the radial positioning of the moving pistons 126, 128 with an accompanying number of the check valve pairs, such as check valves 146, 148, 150, 152, that open and close in an alternating manner to prevent the pressurized fluid medium F from running back. That is, each of the check valves 146, 148, 150, 152 prevents backpressure by, with respect to the pistons 126, 128, opening during an intake stroke and closing during an exhaust stroke. The design of the submersible pump assembly 10 allows each pump unit 58, 60, 62 to selectively pump fluid medium F into the pressure sided at the pressure chamber 94 in an active operational mode or circulate the fluid medium F through the suction chamber 92 during an inactive operational mode when the pump units 58, 60, 62 are pumping to circulate the fluid medium F. During the inactive pumping mode, an individual pump unit 58, 60, 62 does not add anything to the total pumping flow rate since the fluid medium F is circulating to and from the suction chamber 92. In this inactive operational mode, a pump unit is not loaded and may be idle or redundant and continue in this mode of operation indefinitely.
The submersible pump assembly 10 presented herein functions to remove fluid mediums with low viscosity, such as water or light crude oil, for example. As discussed, the submersible pump assembly 10 provides for installation in confined spaces such as pipes, below or above the ground level, near or at a remote location. Optionally, the submersible pump assembly 10 may be utilized with other downhole tools, such as hydrocarbon and solid particle separators, sensors, and measuring devices, for example. Further, as discussed, any number of pump units 58, 60, 62 may be utilized in the submersible pump assembly 10 to provide redundancy as well as, through selectively actuation, calibration of the fluid medium transference required. Further, in instances of multiple pump units, like pump units 58, 60, 62, each of the pump units 58, 60, 62, may individually and selectively actuated to pump the fluid medium F from the suction chamber 92 to the pressure chamber 94 or circulate the fluid medium F through the suction chamber 92. The order of execution or performance of the methods and techniques illustrated and described herein is not essential, unless otherwise specified. That is, elements of the methods and techniques may be performed in any order, unless otherwise specified, and that the methods may include more or less elements than those disclosed herein. For example, it is contemplated that executing or performing a particular element before, contemporaneously with, or after another element are all possible sequences of execution.
While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.

Claims

What is claimed is:
1. A submersible pump assembly (10) for transference of a fluid medium with low viscosity, the submersible pump assembly (10) comprising: a cylinder block (120) having a plurality of cylinders (122, 124) formed therein; a first port (68) located in fluid communication with the plurality of cylinders (122,
124) and a suction chamber (92); a second port (70) located in fluid communication with the plurality of cylinders (122, 124) and a pressure chamber (94); a third port (72) located in fluid communication with the plurality of cylinders (122, 124) and the suction chamber (92); a respective plurality of pistons (126, 128) slidably received in each of the plurality of cylinders (122, 124); a drive shaft (90) rotatably supported in the cylinder block (120), the drive shaft (90) being coupled to a drive unit (54); an inclined leading plate (130) coupled to the plurality of pistons (126, 128) and the drive shaft (90), the inclined leading plate (130) coupled to the plurality of pistons (126, 128) such that the plurality of pistons (126, 128) are configured to be axially driven in a reciprocating motion within the plurality of cylinders (122, 124) upon rotation of the inclined leading plate (130); a first operational mode wherein the fluid medium is transferred from the first port (68) to the second port (70) during the reciprocating motion of the plurality of pistons (126, 128); a second operational mode wherein the fluid medium is transferred from the first port (68) to the third port (72); and a valve plate (156) having a first position and a second position, the valve plate (156) selectively actuatable under control of a drive member (158) between the first position and the second position, the first position corresponding to the first operational mode, the second position corresponding to the second operational mode.
2. The submersible pump assembly (10) as recited in claim 1, wherein a tilt angle of the inclined leading plate (130) is selectively adjustable. 3. The submersible pump assembly (10) as recited in claim 1, further comprising a respective plurality of two-ball links (132, 134) connecting the inclined leading plate (130) to the plurality of pistons (126, 128).
4. The submersible pump assembly (10) as recited in claim 1, further comprising a check valve (146, 148, 150, 152) associated with each of the plurality of pistons (126, 128), the check valve (146, 148, 150, 152) preventing backpressure by opening during an intake stroke and closing during an exhaust stroke. 5. The submersible pump assembly (10) as recited in claim 1, further comprising a check valve (146, 148, 150, 152) associated with each of the plurality of pistons (126, 128).
6. The submersible pump assembly (10) as recited in claim 1, wherein the first operational mode further comprises active pumping of the fluid medium from the suction chamber (92) to the pressure chamber (94). 7. The submersible pump assembly (10) as recited in claim 1, wherein the second operational mode further comprises inactive pumping of the fluid medium with circulation of the fluid medium through the suction chamber (92).
8. The submersible pump assembly (10) as recited in claim 1, wherein the fluid medium further comprises a medium selected from the group consisting of hydrocarbons, water, and combinations thereof.
9. A submersible pump assembly (10) for transference of a fluid medium with low viscosity, the submersible pump assembly (10) comprising: a cylinder block (120) having a plurality of cylinders (122, 124) formed therein; a first port (68) located in fluid communication with the plurality of cylinders (122, 124) and a suction chamber (92); a second port (70) located in fluid communication with the plurality of cylinders (122, 124) and a pressure chamber (94); a third port (72) located in fluid communication with the plurality of cylinders (122, 124) and the suction chamber (92); a respective plurality of pistons (126, 128) slidably received in each of the plurality of cylinders (122, 124); a drive shaft (90) rotatably supported in the cylinder block (120), the drive shaft (90) being coupled to a drive unit (54); an inclined leading plate (130) coupled to the plurality of pistons (126, 128) and the drive shaft (90), a tilt angle of the inclined leading plate (130) is selectively adjustable, the inclined leading plate (130) coupled to the plurality of pistons (126, 128) such that the plurality of pistons (126, 128) are configured to be axially driven in a reciprocating motion within the plurality of cylinders (122, 124) upon rotation of the inclined leading plate (130); a respective plurality of two-ball links (132, 134) connecting the inclined leading plate (130) to the plurality of pistons (126, 128); a first operational mode wherein the fluid medium is transferred from the first port (68) to the second port (70) during the reciprocating motion of the plurality of pistons (126, 128), the first operational mode including active pumping of the fluid medium from the suction chamber (92) to the pressure chamber (94); a second operational mode wherein the fluid medium is transferred from the first port
(68) to the third port (72), the second operational mode include inactive pumping of the fluid medium with circulation of the fluid medium through the suction chamber (92); and a valve plate (154) having a first position and a second position, the valve plate (154) selectively actuatable under control of a drive member (158) between the first position and the second position, the first position corresponding to the first operational mode, the second position corresponding to the second operational mode.
10. A submersible pump assembly (10) for transference of a fluid medium with low viscosity, the submersible pump assembly (10) comprising: a cylinder block (120) having a plurality of cylinders (122, 124) formed therein; a first port (68) located in fluid communication with the plurality of cylinders (122,
124) and a suction chamber (92); a second port (70) located in fluid communication with the plurality of cylinders (122, 124) and a pressure chamber (94); a third port (72) located in fluid communication with the plurality of cylinders (122, 124) and the suction chamber (92); a respective plurality of pistons (126, 128) slidably received in each of the plurality of cylinders (122, 124); a drive shaft (90) rotatably supported in the cylinder block (120), the drive shaft (90) being coupled to a drive unit (54); an inclined leading plate (130) coupled to the plurality of pistons (126, 128) and the drive shaft (90), a tilt angle of the inclined leading plate (130) is selectively adjustable, the inclined leading plate (130) coupled to the plurality of pistons (126, 128) such that the plurality of pistons (126, 128) is configured to be axially driven in a reciprocating motion within the plurality of cylinders (122, 124) upon rotation of the inclined leading plate (130); a respective plurality of two-ball links (132, 134) connecting the inclined leading plate
(130) to the plurality of pistons (126, 128); a lubrication subsystem (144) co-located with the two-ball links (132, 134), the lubrication subsystem (144) reducing a friction between the plurality of pistons (126, 128), the plurality of two-ball links (132, 134), and the inclined leading plate (130); a first operational mode wherein the fluid medium is transferred from the first port to the second port during the reciprocating motion of the plurality of pistons (126, 128), the first operational mode including active pumping of the fluid medium from the suction chamber (92) to the pressure chamber (94); a second operational mode wherein the fluid medium is transferred from the first port
(68) to the third port (72), the second operational mode including inactive pumping of the fluid medium through the suction chamber (92); and a valve plate (156) having a first position and a second position, the valve plate (156) selectively actuatable under control of a drive member (158) between the first position and the second position, the first position corresponding to the first operational mode, the second position corresponding to the second operational mode.
PCT/US2020/067202 2020-01-23 2020-12-28 Submersible pump assembly and method for use of same WO2021150353A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
CN202080092070.8A CN114930020B (en) 2020-01-23 2020-12-28 Submersible pump assembly and method of use
BR112022012767-7A BR112022012767B1 (en) 2020-01-23 2020-12-28 SUBMERSIBLE PUMP SET FOR TRANSFER OF A FLUID MEDIUM WITH LOW VISCOSITY
EP20915690.0A EP4093970A4 (en) 2020-01-23 2020-12-28 Submersible pump assembly and method for use of same
CA3165638A CA3165638C (en) 2020-01-23 2020-12-28 Submersible pump assembly and method for use of same
AU2020424507A AU2020424507B2 (en) 2020-01-23 2020-12-28 Submersible pump assembly and method for use of same
MX2022009048A MX2022009048A (en) 2020-01-23 2020-12-28 Submersible pump assembly and method for use of same.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202062964884P 2020-01-23 2020-01-23
US62/964,884 2020-01-23

Publications (1)

Publication Number Publication Date
WO2021150353A1 true WO2021150353A1 (en) 2021-07-29

Family

ID=76993259

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2020/067202 WO2021150353A1 (en) 2020-01-23 2020-12-28 Submersible pump assembly and method for use of same

Country Status (7)

Country Link
EP (1) EP4093970A4 (en)
CN (1) CN114930020B (en)
AU (1) AU2020424507B2 (en)
BR (1) BR112022012767B1 (en)
CA (1) CA3165638C (en)
MX (1) MX2022009048A (en)
WO (1) WO2021150353A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6406271B1 (en) * 1999-05-06 2002-06-18 Ingo Valentin Swashplate type axial-piston pump
US20020174765A1 (en) * 2001-05-22 2002-11-28 Mikio Matsuda Variable displacement compressor
US20130336815A1 (en) * 2012-06-14 2013-12-19 Hydro Leduc Hydraulic axial piston pump able to operate in both directions
US20170184097A1 (en) * 2015-12-29 2017-06-29 Ge Oil & Gas Esp, Inc. Linear Hydraulic Pump for Submersible Applications
US20190353150A1 (en) * 2018-05-17 2019-11-21 Nabtesco Corporation Hydraulic pump

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1411084A (en) * 1971-11-24 1975-10-22 Sev Pumps Ltd Pumps
NL1002430C2 (en) * 1996-02-23 1997-08-26 Innas Free Piston Ifp Bv Device for generating, using or transforming hydraulic energy.
EP2383432A1 (en) * 2010-04-29 2011-11-02 Welltec A/S Pumping system
DE102012107933B4 (en) * 2012-08-28 2017-09-21 Götz Hudelmaier Slurry pump for generating a continuous thick material flow and method for operating a sludge pump for generating a continuous thick material flow
WO2015030931A2 (en) * 2013-08-27 2015-03-05 Exxonmobil Upstream Research Company Corp-Urc-Sw359 Systems and methods for artificial lift via a downhole positive displacement pump

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6406271B1 (en) * 1999-05-06 2002-06-18 Ingo Valentin Swashplate type axial-piston pump
US20020174765A1 (en) * 2001-05-22 2002-11-28 Mikio Matsuda Variable displacement compressor
US20130336815A1 (en) * 2012-06-14 2013-12-19 Hydro Leduc Hydraulic axial piston pump able to operate in both directions
US20170184097A1 (en) * 2015-12-29 2017-06-29 Ge Oil & Gas Esp, Inc. Linear Hydraulic Pump for Submersible Applications
US20190353150A1 (en) * 2018-05-17 2019-11-21 Nabtesco Corporation Hydraulic pump

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP4093970A4 *

Also Published As

Publication number Publication date
CN114930020B (en) 2023-10-27
EP4093970A1 (en) 2022-11-30
BR112022012767A2 (en) 2022-09-06
AU2020424507A1 (en) 2022-08-11
EP4093970A4 (en) 2024-03-27
BR112022012767B1 (en) 2023-03-07
CN114930020A (en) 2022-08-19
CA3165638C (en) 2023-02-28
MX2022009048A (en) 2022-08-11
AU2020424507B2 (en) 2022-09-08
CA3165638A1 (en) 2021-07-29

Similar Documents

Publication Publication Date Title
US20090032242A1 (en) System and method for controlling liquid removal operations in a gas-producing well
RU2659604C2 (en) Electric submersible pumping systems protector design
RU2613671C2 (en) Downhole drilling assembly with hydraulic coupling and its application method
US20170321711A1 (en) Isolated thrust chamber for esp seal section
CA2903890C (en) Downhole tubing rotators and related methods
AU2020424507B2 (en) Submersible pump assembly and method for use of same
AU2020424503B2 (en) Submersible pump assembly and method for use of same
US10995745B1 (en) Submersible pump assembly and method for use of same
US10883488B1 (en) Submersible pump assembly and method for use of same
CA2896509A1 (en) Artificial lift method for low pressure sagd wells
US10280910B2 (en) Load-balanced mud pump assembly
AU2020217565B2 (en) Double hydraulic activated receptacle pump
US11293227B2 (en) Frac pump plunger centering bearing to avoid premature carrier, packing, or plunger failure
CN1601083A (en) Oil production method with no pole and oil production system
CA2286502A1 (en) Submersibly driven reciprocating pump

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20915690

Country of ref document: EP

Kind code of ref document: A1

REG Reference to national code

Ref country code: BR

Ref legal event code: B01A

Ref document number: 112022012767

Country of ref document: BR

ENP Entry into the national phase

Ref document number: 3165638

Country of ref document: CA

ENP Entry into the national phase

Ref document number: 2020424507

Country of ref document: AU

Date of ref document: 20201228

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2020915690

Country of ref document: EP

Effective date: 20220823

ENP Entry into the national phase

Ref document number: 112022012767

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20220627

WWE Wipo information: entry into national phase

Ref document number: 522433202

Country of ref document: SA