WO2021149311A1 - Plaque de polarisation équipée d'une couche de retard et dispositif d'affichage d'image l'utilisant - Google Patents
Plaque de polarisation équipée d'une couche de retard et dispositif d'affichage d'image l'utilisant Download PDFInfo
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- WO2021149311A1 WO2021149311A1 PCT/JP2020/039431 JP2020039431W WO2021149311A1 WO 2021149311 A1 WO2021149311 A1 WO 2021149311A1 JP 2020039431 W JP2020039431 W JP 2020039431W WO 2021149311 A1 WO2021149311 A1 WO 2021149311A1
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- layer
- retardation layer
- polarizing plate
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Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8793—Arrangements for polarized light emission
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
Definitions
- the present invention relates to a polarizing plate with a retardation layer and an image display device using the same.
- image display devices represented by liquid crystal display devices and electroluminescence (EL) display devices for example, organic EL display devices and inorganic EL display devices
- EL electroluminescence
- a polarizing plate and a retardation plate are typically used in the image display device.
- a polarizing plate with a retardation layer in which a polarizing plate and a retardation plate are integrated is widely used (for example, Patent Document 1), and recently, there has been a strong demand for thinner image display devices. As a result, there is an increasing demand for thinner plates with retardation layers.
- the protective layer of the polarizer which greatly contributes to the thickness, is thinned (or omitted), and the retardation film is thinned.
- metal members for example, electrodes, sensors, wiring, metal layer
- Such corrosion of metal members is remarkable in a high temperature and high humidity environment.
- the present invention has been made to solve the above-mentioned conventional problems, and a main object thereof is to provide a thin polarizing plate with a retardation layer capable of suppressing corrosion of a metal member when applied to an image display device. There is.
- the polarizing plate with a retardation layer of the present invention has a polarizing plate containing a polarizer, a retardation layer, and an adhesive layer in this order from the visual side, and the retardation layer has a circular polarization function or an elliptical polarization function. It is an orientation solidification layer of a liquid crystal compound having.
- an iodine permeation suppressing layer which is a solidified or thermosetting film of a coating film of an organic solvent solution of a resin, is provided between the polarizing element and the pressure-sensitive adhesive layer.
- the glass transition temperature of the resin constituting the iodine permeation suppressing layer is 85 ° C.
- the iodine permeation inhibitory layer is provided between the polarizer and the retardation layer. In another embodiment, the iodine permeation suppressing layer is provided between the retardation layer and the pressure-sensitive adhesive layer. In one embodiment, the iodine permeation suppressing layer is provided with two or more layers between the polarizer and the pressure-sensitive adhesive layer. In one embodiment, the iodine permeation inhibitory layer has a thickness of 0.05 ⁇ m to 10 ⁇ m. In one embodiment, the glass transition temperature of the resin constituting the iodine permeation suppressing layer is 90 ° C. or higher.
- the resin constituting the iodine permeation suppressing layer is represented by the formula (1) of more than 50 parts by weight (meth) acrylic monomer and more than 0 parts by weight and less than 50 parts by weight.
- X is a group consisting of a vinyl group, a (meth) acrylic group, a styryl group, a (meth) acrylamide group, a vinyl ether group, an epoxy group, an oxetane group, a hydroxyl group, an amino group, an aldehyde group, and a carboxyl group.
- the retardation layer is a single layer
- the Re (550) of the retardation layer is 100 nm to 190 nm
- the slow axis of the retardation layer and the absorption axis of the polarizer The angle of formation is 40 ° to 50 °.
- the retardation layer has a laminated structure of an oriented solidified layer of a first liquid crystal compound and an oriented solidified layer of a second liquid crystal compound; an oriented solidified layer of the first liquid crystal compound.
- the Re (550) of the second liquid crystal compound is 200 nm to 300 nm, and the angle formed by the slow axis thereof and the absorption axis of the polarizer is 10 ° to 20 °; the Re (550) of the orientation solidification layer of the second liquid crystal compound is formed. ) Is 100 nm to 190 nm, and the angle formed by the slow axis thereof and the absorption axis of the polarizer is 70 ° to 80 °.
- the polarizing plate with a retardation layer further has a conductive layer or an isotropic base material with a conductive layer between the iodine permeation suppressing layer and the pressure-sensitive adhesive layer.
- the polarizing plate with a retardation layer has a total thickness of 60 ⁇ m or less.
- an image display device is provided. This image display device includes the above-mentioned polarizing plate with a retardation layer.
- the image display device is an organic electroluminescence display device or an inorganic electroluminescence display device.
- a metal when the polarizing plate with a retardation layer is applied to an image display device. Corrosion of members can be suppressed.
- the iodine permeation suppressing layer that can be used in the embodiment of the present invention is a solidified or thermosetting product of a coating film of an organic solvent solution of a resin, and the glass transition temperature of the resin constituting the iodine permeation suppressing layer is 85 ° C. or higher. And the weight average molecular weight Mw is 25,000 or more.
- Refractive index (nx, ny, nz) "Nx" is the refractive index in the direction in which the in-plane refractive index is maximized (that is, the slow-phase axis direction), and "ny” is the in-plane direction orthogonal to the slow-phase axis (that is, the phase-advance axis direction). Is the refractive index of, and "nz” is the refractive index in the thickness direction.
- In-plane phase difference (Re) “Re ( ⁇ )” is an in-plane phase difference measured with light having a wavelength of ⁇ nm at 23 ° C.
- Re (550) is an in-plane phase difference measured with light having a wavelength of 550 nm at 23 ° C.
- Phase difference in the thickness direction (Rth) is a phase difference in the thickness direction measured with light having a wavelength of ⁇ nm at 23 ° C.
- Rth (550) is a phase difference in the thickness direction measured with light having a wavelength of 550 nm at 23 ° C.
- FIG. 1A is a schematic cross-sectional view of a polarizing plate with a retardation layer according to one embodiment of the present invention
- FIG. 1B is a polarizing plate with a retardation layer according to another embodiment of the present invention. It is a schematic cross-sectional view of a polarizing plate.
- the polarizing plates 100 and 101 with a retardation layer of FIGS. 1A and 1B each have a polarizing plate 10, a retardation layer 20, and an adhesive layer 30 in this order from the visual side.
- the polarizing plate 10 typically includes a polarizing element 11 and a protective layer 12 arranged on the visual side of the polarizing element 11.
- the retardation layer 20 is an oriented solidified layer of a liquid crystal compound having a circular polarization function or an elliptically polarized function (hereinafter, may be simply referred to as a liquid crystal oriented solidified layer).
- the pressure-sensitive adhesive layer 30 is provided as the outermost layer, and the polarizing plate with a retardation layer can be attached to an image display device (substantially, an image display cell).
- the iodine permeation suppressing layer 40 is provided between the polarizer 11 and the pressure-sensitive adhesive layer 30.
- the iodine permeation suppressing layer 40 may be provided between the polarizer 11 and the retardation layer 20 (that is, adjacent to the polarizer 11) as shown in FIG. 1A, and the retardation difference as shown in FIG. 1B. It may be provided between the layer 20 and the pressure-sensitive adhesive layer 30.
- the iodine permeation suppressing layer is provided between the polarizer and the retardation layer (particularly when the iodine permeation suppressing layer is adjacent to the polarizer), it is possible to suppress iodine transfer from the polarizer in a high temperature and high humidity environment.
- the iodine permeation suppressing layer is provided between the retardation layer and the pressure-sensitive adhesive layer (particularly when the iodine permeation suppressing layer is adjacent to the pressure-sensitive adhesive layer), components that are considered to affect metal corrosion other than iodine (for example). , Residual monomer component in the ultraviolet curable adhesive, decomposition product of the photoinitiator) can also be prevented from migrating into the adhesive at the same time, and has the advantage of further enhancing the metal corrosion suppressing effect.
- two or more iodine permeation suppressing layers may be provided between the polarizer and the pressure-sensitive adhesive layer (for example, FIGS. 4 and 5).
- the polarizing plate with a retardation layer has two or more iodine permeation suppression layers, corrosion of the metal member can be remarkably suppressed when the polarizing plate with a retardation layer is applied to an image display device.
- two iodine permeation suppressing layers are provided between the polarizer and the pressure-sensitive adhesive layer.
- the iodine permeation suppressing layer is provided with two layers, one between the polarizer 11 and the retardation layer 20, and the other between the retardation layer 20 and the pressure-sensitive adhesive layer 30.
- the iodine permeation inhibitor layer is provided adjacent to the polarizer.
- the iodine permeation inhibitory layer is provided adjacent to the retardation layer. In the present specification, "adjacent" means that they are directly laminated without an adhesive layer or the like.
- the iodine permeation suppressing layer is provided with two layers between the polarizer 11 and the retardation layer 20, and one layer between the retardation layer 20 and the pressure-sensitive adhesive layer 30. ing.
- the two iodine permeation suppressing layers between the polarizer 11 and the retardation layer 20 are provided adjacent to the polarizer and the other adjacent to the retardation layer.
- the iodine permeation suppressing layer may be 4 or more layers (for example, 4 layers, 5 layers, 6 layers).
- the number of iodine permeation suppressing layers can be set in consideration of cost, manufacturing efficiency, total thickness of the polarizing plate with a retardation layer, and the like.
- the iodine permeation suppression layer is a solidified product or thermosetting product of a coating film of a resin organic solvent solution. Further, the glass transition temperature (Tg) of the resin constituting the iodine permeation suppressing layer is 85 ° C. or higher, and the weight average molecular weight Mw is 25000 or higher.
- the above-mentioned iodine permeation suppressing layer organic resin having specific Tg and Mw
- the solidified layer or thermosetting layer of the coating film of the solvent solution is useful, and have completed the present invention. That is, such an effect solves a new problem that has not been known in the past, and is an unexpectedly excellent effect.
- the iodine permeation suppressing layer can be formed very thinly, and by providing the iodine permeation suppressing layer, the protective layer on the side opposite to the viewing side can be omitted. This effect can contribute to further thinning of the polarizing plate with a retardation layer.
- another retardation layer 50 and / or a conductive layer or an isotropic base material 60 with a conductive layer may be provided.
- Another retardation layer 50 is typically provided between the retardation 20 and the pressure-sensitive adhesive layer 30 (ie, outside the retardation layer 20).
- the conductive layer or the isotropic base material 60 with the conductive layer is typically provided between the iodine permeation suppressing layer 40 and the pressure-sensitive adhesive layer 30 (that is, outside the iodine permeation suppressing layer 40).
- Another retardation layer 50 and the conductive layer or the isotropic base material 60 with the conductive layer are typically provided in this order from the retardation layer 20 side.
- the iodine permeation suppressing layer 40, the retardation layer 20, another retardation layer 50, and the conductive layer or the isotropic base material 60 with the conductive layer are provided in this order from the visual side, but different retardation. Any is provided as long as the layer 50 is provided between the phase difference 20 and the pressure-sensitive adhesive layer 30, and the conductive layer or the isotropic base material 60 with the conductive layer is provided between the iodine permeation suppressing layer 40 and the pressure-sensitive adhesive layer 30. Appropriate placement order can be adopted.
- the other retardation layer 50 and the conductive layer or the isotropic base material 60 with the conductive layer are typically arbitrary layers provided as needed, and one or both of them may be omitted.
- the retardation layer 20 may be referred to as a first retardation layer
- another retardation layer 50 may be referred to as a second retardation layer.
- the polarizing plate with a retardation layer is a so-called inner touch panel type in which a touch sensor is incorporated between an image display cell (for example, an organic EL cell) and the polarizing plate. Can be applied to input display devices.
- the conductive layer or the isotropic base material 60 with the conductive layer on the outside of the iodine permeation suppressing layer 40 the corrosion of the conductive layer can be remarkably suppressed.
- the first retardation layer 20 is a liquid crystal oriented solidifying layer.
- the first retardation layer 20 may be a single layer as shown in FIGS. 1A, 1B and 2, and the first liquid crystal oriented solidified layer 21 and the second liquid crystal oriented solidified layer as shown in FIG. It may have a laminated structure with 22.
- the polarizing plate with a retardation layer 101 of FIG. 1B may be provided with a second retardation layer 50 and / or an isotropic base material 60 with a conductive layer or a conductive layer; the polarizing plate with a retardation layer 101 of FIG. 1B.
- the retardation layer 20 of the above may have a two-layer structure as shown in FIG. 3; the polarizing plate 103 with the retardation layer of FIG. 3 has a second retardation layer 50 and / or a conductive layer or a conductive layer, etc.
- a square substrate 60 may be provided; the iodine permeation suppressing layer 40 of the polarizing plate 102 with a retardation layer of FIG. 2 may be provided between the retardation layer 20 and the conductive layer or the isotropic substrate 60 with a conductive layer. good.
- the polarizing plate with a retardation layer according to the embodiment of the present invention may further include other retardation layers.
- the optical characteristics for example, refractive index characteristics, in-plane retardation, Nz coefficient, photoelastic coefficient
- thickness, arrangement position, and the like of other retardation layers can be appropriately set according to the purpose.
- the polarizing plate with a retardation layer may be single-wafered or elongated.
- the term "long” means an elongated shape having a length sufficiently long with respect to the width, and for example, an elongated shape having a length of 10 times or more, preferably 20 times or more with respect to the width. include.
- the long-shaped polarizing plate with a retardation layer can be wound in a roll shape.
- the total thickness of the polarizing plate with a retardation layer is preferably 60 ⁇ m or less, more preferably 55 ⁇ m or less, further preferably 50 ⁇ m or less, and particularly preferably 40 ⁇ m or less.
- the lower limit of the total thickness can be, for example, 28 ⁇ m.
- a polarizing plate with a retardation layer can be particularly preferably applied to a curved image display device and / or a foldable or foldable image display device.
- the total thickness of the polarizing plate with a retardation layer is the polarizing plate, the retardation layer (the first retardation layer and the second retardation layer if present), the iodine permeation suppression layer, and the layers thereof.
- the total thickness of the adhesive layer or the pressure-sensitive adhesive layer for the purpose that is, the total thickness of the polarizing plate with the retardation layer is the conductive layer or the isotropic base material 60 with the conductive layer, and the pressure-sensitive adhesive layer 30 and its surface. Does not include the thickness of the release film that can be temporarily attached).
- a release film is temporarily attached to the surface of the pressure-sensitive adhesive layer 30 until a polarizing plate with a retardation layer is used.
- the pressure-sensitive adhesive layer can be protected and a roll of the polarizing plate with a retardation layer can be formed.
- the components of the polarizing plate with a retardation layer will be described in more detail. Since a structure well known in the industry can be adopted for the pressure-sensitive adhesive layer 30, the detailed structure of the pressure-sensitive adhesive layer will be omitted.
- Polarizing plate B-1 Polarizer
- the polarizer is typically composed of a polyvinyl alcohol (PVA) -based resin film containing a dichroic substance.
- the thickness of the polarizer is preferably 1 ⁇ m to 8 ⁇ m, more preferably 1 ⁇ m to 7 ⁇ m, and even more preferably 2 ⁇ m to 5 ⁇ m. If the thickness of the polarizer is in such a range, it can greatly contribute to the thinning of the polarizing plate with a retardation layer. Further, the effect of the present invention is remarkable in a thin polarizing plate with a retardation layer using such a polarizer.
- the boric acid content of the polarizer is preferably 10% by weight or more, more preferably 13% by weight to 25% by weight.
- the boric acid content can be calculated as, for example, the amount of boric acid contained in the polarizer per unit weight by using the following formula from the neutralization method.
- the iodine content of the polarizer is preferably 2% by weight or more, more preferably 2% by weight to 10% by weight.
- the iodine content of the polarizer is in such a range, the ease of curl adjustment at the time of bonding is well maintained due to the synergistic effect with the above boric acid content, and the curl at the time of heating is maintained. It is possible to improve the appearance durability at the time of heating while satisfactorily suppressing the above.
- the term "iodine content” means the amount of all iodine contained in the polarizer (PVA-based resin film).
- Iodine content means the amount of iodine that includes all of these forms.
- the iodine content can be calculated, for example, by the calibration curve method of fluorescent X-ray analysis.
- the polyiodine ion exists in a state in which a PVA-iodine complex is formed in the polarizer. By forming such a complex, absorption dichroism can be exhibited in the wavelength range of visible light.
- a complex of PVA and tri-iodide ion (PVA ⁇ I 3 -) has a light absorption peak around 470 nm
- a complex of PVA and five iodide ion (PVA ⁇ I 5 -) is 600nm near Has an absorptive peak.
- polyiodine ions can absorb light in a wide range of visible light, depending on their morphology.
- iodide ion (I ⁇ ) has an absorption peak near 230 nm and is not substantially involved in the absorption of visible light. Therefore, polyiodine ions present in the form of a complex with PVA may be mainly involved in the absorption performance of the polarizer.
- the polarizer preferably exhibits absorption dichroism at any wavelength of 380 nm to 780 nm.
- the simple substance transmittance Ts of the polarizer is preferably 40% to 48%, more preferably 41% to 46%.
- the degree of polarization P of the polarizer is preferably 97.0% or more, more preferably 99.0% or more, and further preferably 99.9% or more.
- the simple substance transmittance is typically a Y value measured using an ultraviolet-visible spectrophotometer and corrected for luminosity factor.
- the degree of polarization is typically obtained by the following formula based on the parallel transmittance Tp and the orthogonal transmittance Tc measured by using an ultraviolet-visible spectrophotometer and corrected for luminosity factor.
- Polarization degree (%) ⁇ (Tp-Tc) / (Tp + Tc) ⁇ 1/2 ⁇ 100
- the polarizer can typically be made using a laminate of two or more layers.
- Specific examples of the polarizer obtained by using the laminate include a polarizer obtained by using a laminate of a resin base material and a PVA-based resin layer coated and formed on the resin base material.
- the polarizer obtained by using the laminate of the resin base material and the PVA-based resin layer coated and formed on the resin base material is, for example, a resin base material obtained by applying a PVA-based resin solution to the resin base material and drying the resin base material.
- the obtained resin substrate / polarizer laminate may be used as it is (that is, the resin substrate may be used as a protective layer for the polarizer), and the resin substrate is peeled off from the resin substrate / polarizer laminate.
- an arbitrary appropriate protective layer according to the purpose may be laminated on the peeled surface. Details of the method for producing such a polarizer are described in, for example, Japanese Patent Application Laid-Open No. 2012-73580 and Japanese Patent No. 6470455. The entire description of these publications is incorporated herein by reference.
- a typical method for producing a polarizer is to form a polyvinyl alcohol-based resin layer containing a halide and a polyvinyl alcohol-based resin on one side of a long thermoplastic resin base material to form a laminate. Then, the laminated body is subjected to an aerial auxiliary stretching treatment, a dyeing treatment, an underwater stretching treatment, and a drying shrinkage treatment in which the laminate is shrunk by 2% or more in the width direction by heating while being conveyed in the longitudinal direction. including.
- This makes it possible to provide a polarizer that is extremely thin, has excellent optical characteristics, and suppresses variations in optical characteristics.
- the crystallinity of PVA can be enhanced, and high optical characteristics can be achieved.
- by increasing the orientation of PVA in advance it is possible to prevent problems such as deterioration of PVA orientation and dissolution when immersed in water in a subsequent dyeing step or stretching step, resulting in high optical characteristics. Will be possible to achieve.
- the PVA-based resin layer is immersed in a liquid, the disorder of the orientation of the polyvinyl alcohol molecules and the decrease in the orientation can be suppressed as compared with the case where the PVA-based resin layer does not contain a halide.
- the protective layer 12 is formed of any suitable film that can be used as a protective layer for the polarizer.
- the material that is the main component of the film include cellulose-based resins such as triacetyl cellulose (TAC), polyester-based, polyvinyl alcohol-based, polycarbonate-based, polyamide-based, polyimide-based, polyethersulfone-based, and polysulfone-based.
- TAC triacetyl cellulose
- thermosetting resins such as (meth) acrylic, urethane, (meth) acrylic urethane, epoxy, and silicone, or ultraviolet curable resins can also be mentioned.
- glassy polymers such as siloxane-based polymers can also be mentioned.
- the polymer film described in JP-A-2001-343529 (WO01 / 37007) can also be used.
- a resin composition containing a thermoplastic resin having a substituted or unsubstituted imide group in the side chain and a thermoplastic resin having a substituted or unsubstituted phenyl group and a nitrile group in the side chain.
- the polymer film can be, for example, an extruded product of the above resin composition.
- the polarizing plate with a retardation layer is typically arranged on the visible side of the image display device, and the protective layer 12 is typically arranged on the visible side. Therefore, the protective layer 12 may be subjected to surface treatment such as hard coat treatment, antireflection treatment, anti-sticking treatment, and anti-glare treatment, if necessary. Further / or, if necessary, the protective layer 12 is provided with a process for improving visibility when visually recognizing through polarized sunglasses (typically, a (elliptical) circular polarization function is provided, and an ultra-high phase difference is provided. May be given). By performing such a process, excellent visibility can be realized even when the display screen is visually recognized through a polarized lens such as polarized sunglasses. Therefore, the polarizing plate with a retardation layer can be suitably applied to an image display device that can be used outdoors.
- polarized sunglasses typically, a (elliptical) circular polarization function is provided, and an ultra-high phase difference is provided. May be given.
- the thickness of the protective layer is preferably 10 ⁇ m to 50 ⁇ m, more preferably 10 ⁇ m to 30 ⁇ m.
- the thickness of the outer protective layer is the thickness including the thickness of the surface treatment layer.
- the first retardation layer 20 is a liquid crystal oriented solidifying layer as described above.
- the difference between nx and ny of the obtained retardation layer can be made much larger than that of the non-liquid crystal material, so that the thickness of the retardation layer for obtaining a desired in-plane retardation can be obtained. Can be made much smaller. As a result, it is possible to further reduce the thickness of the polarizing plate with a retardation layer.
- the term "liquid crystal oriented solidified layer” refers to a layer in which a liquid crystal compound is oriented in a predetermined direction within the layer and the oriented state is fixed.
- the "oriented solidified layer” is a concept including an oriented cured layer obtained by curing a liquid crystal monomer as described later.
- the rod-shaped liquid crystal compounds are typically oriented in a state of being aligned in the slow-phase axial direction of the first retardation layer (homogeneous orientation).
- the liquid crystal compound examples include a liquid crystal compound (nematic liquid crystal) in which the liquid crystal phase is a nematic phase.
- a liquid crystal compound for example, a liquid crystal polymer or a liquid crystal monomer can be used.
- the liquid crystal expression mechanism of the liquid crystal compound may be either lyotropic or thermotropic.
- the liquid crystal polymer and the liquid crystal monomer may be used alone or in combination.
- the liquid crystal monomer is preferably a polymerizable monomer and a crosslinkable monomer. This is because the orientation state of the liquid crystal monomer can be fixed by polymerizing or cross-linking (that is, curing) the liquid crystal monomer. After the liquid crystal monomers are oriented, for example, if the liquid crystal monomers are polymerized or crosslinked with each other, the oriented state can be fixed.
- the polymer is formed by polymerization, and the three-dimensional network structure is formed by cross-linking, but these are non-liquid crystal.
- the formed first retardation layer does not undergo a transition to a liquid crystal phase, a glass phase, or a crystal phase due to a temperature change peculiar to a liquid crystal compound, for example.
- the first retardation layer becomes an extremely stable retardation layer that is not affected by temperature changes.
- the temperature range in which the liquid crystal monomer exhibits liquid crystal properties differs depending on the type. Specifically, the temperature range is preferably 40 ° C. to 120 ° C., more preferably 50 ° C. to 100 ° C., and most preferably 60 ° C. to 90 ° C.
- any suitable liquid crystal monomer can be adopted as the liquid crystal monomer.
- the polymerizable mesogen compounds described in Special Tables 2002-533742 WO00 / 37585
- EP358208 US5211877
- EP666137 US4388453
- WO93 / 22397 EP02671712, DE19504224, DE4408171, GB2280445 and the like
- Specific examples of such a polymerizable mesogen compound include, for example, BASF's trade name LC242, Merck's trade name E7, and Wacker-Chem's trade name LC-Silicon-CC3767.
- the liquid crystal monomer for example, a nematic liquid crystal monomer is preferable.
- the liquid crystal alignment solidified layer is subjected to an orientation treatment on the surface of a predetermined base material, and a coating liquid containing a liquid crystal compound is applied to the surface to orient the liquid crystal compound in a direction corresponding to the orientation treatment. It can be formed by fixing the state.
- the substrate is any suitable resin film and the liquid crystal oriented solidified layer formed on the substrate is transferred to the surface of an adjacent layer (eg, a polarizer, an iodine permeation inhibitory layer). Can be done.
- any appropriate orientation treatment can be adopted.
- Specific examples thereof include mechanical orientation treatment, physical orientation treatment, and chemical orientation treatment.
- Specific examples of the mechanical orientation treatment include a rubbing treatment and a stretching treatment.
- Specific examples of the physical orientation treatment include magnetic field orientation treatment and electric field orientation treatment.
- Specific examples of the chemical alignment treatment include an orthorhombic deposition method and a photoalignment treatment.
- As the treatment conditions for various orientation treatments any appropriate conditions can be adopted depending on the purpose.
- the orientation of the liquid crystal compound is performed by treating at a temperature indicating the liquid crystal phase according to the type of the liquid crystal compound. By performing such temperature treatment, the liquid crystal compound takes a liquid crystal state, and the liquid crystal compound is oriented according to the orientation treatment direction of the surface of the base material.
- the orientation state is fixed by cooling the liquid crystal compound oriented as described above.
- the orientation state is fixed by subjecting the liquid crystal compound oriented as described above to a polymerization treatment or a crosslinking treatment.
- liquid crystal compound and details of the method for forming the oriented solidified layer are described in JP-A-2006-163343. The description of this publication is incorporated herein by reference.
- the first retardation layer 20 is a single layer as shown in FIGS. 1A, 1B and 2.
- its thickness is preferably 0.5 ⁇ m to 7 ⁇ m, and more preferably 1 ⁇ m to 5 ⁇ m.
- the first retardation layer has a circular polarization function or an elliptically polarization function as described above.
- the first retardation layer is typically provided to impart antireflection characteristics to the polarizing plate, and can function as a ⁇ / 4 plate when the first retardation layer is a single layer.
- the in-plane retardation Re (550) of the first retardation layer is preferably 100 nm to 190 nm, more preferably 110 nm to 170 nm, and even more preferably 130 nm to 160 nm.
- the Nz coefficient of the first retardation layer is preferably 0.9 to 1.5, and more preferably 0.9 to 1.3. By satisfying such a relationship, a very excellent reflected hue can be achieved when the obtained polarizing plate with a retardation layer is used in an image display device.
- the first retardation layer may exhibit a reverse dispersion wavelength characteristic in which the retardation value increases according to the wavelength of the measurement light, and a positive wavelength dispersion characteristic in which the retardation value decreases according to the wavelength of the measurement light. It may be shown, or may show a flat wavelength dispersion characteristic in which the phase difference value hardly changes with the wavelength of the measurement light.
- the first retardation layer exhibits inverse dispersion wavelength characteristics.
- the Re (450) / Re (550) of the retardation layer is preferably 0.8 or more and less than 1, and more preferably 0.8 or more and 0.95 or less. With such a configuration, very excellent antireflection characteristics can be realized.
- the angle ⁇ formed by the slow axis of the first retardation layer 20 and the absorption axis of the polarizer 11 is preferably 40 ° to 50 °, more preferably 42 ° to 48 °, and even more preferably about. It is 45 °. If the angle ⁇ is in such a range, by using the ⁇ / 4 plate as the first retardation layer as described above, very excellent circular polarization characteristics (as a result, very excellent antireflection characteristics). A polarizing plate with a retardation layer having the above can be obtained.
- the first retardation layer 20 may have a laminated structure of the first liquid crystal oriented solidified layer 21 and the second liquid crystal oriented solidified layer 22 as shown in FIG.
- either one of the first liquid crystal oriented solidified layer 21 and the second liquid crystal oriented solidified layer 22 may function as a ⁇ / 4 plate, and the other may function as a ⁇ / 2 plate. Therefore, the thicknesses of the first liquid crystal oriented solidified layer 21 and the second liquid crystal oriented solidified layer 22 can be adjusted so as to obtain a desired in-plane phase difference between the ⁇ / 4 plate or the ⁇ / 2 plate.
- the thickness of the first liquid crystal oriented solidified layer 21 is, for example, 2.
- the thickness is 0.0 ⁇ m to 3.0 ⁇ m
- the thickness of the second liquid crystal oriented solidifying layer 22 is, for example, 1.0 ⁇ m to 2.0 ⁇ m.
- the in-plane retardation Re (550) of the first liquid crystal oriented solidified layer is preferably 200 nm to 300 nm, more preferably 230 nm to 290 nm, and further preferably 250 nm to 280 nm.
- the in-plane retardation Re (550) of the second liquid crystal oriented solidified layer is as described above with respect to the single layer.
- the angle formed by the slow axis of the first liquid crystal oriented solidification layer and the absorption axis of the polarizer is preferably 10 ° to 20 °, more preferably 12 ° to 18 °, and even more preferably about 15 °. Is.
- the angle formed by the slow axis of the second liquid crystal oriented solidification layer and the absorption axis of the polarizer is preferably 70 ° to 80 °, more preferably 72 ° to 78 °, and even more preferably about 75 °. Is.
- liquid crystal compounds constituting the first liquid crystal oriented solidified layer and the second liquid crystal oriented solidified layer, the method for forming the first liquid crystal oriented solidified layer and the second liquid crystal oriented solidified layer, the optical characteristics, and the like are described above with respect to the single layer. As explained in.
- the iodine permeation suppression layer is, as described above, a solidified product or a thermosetting product of a coating film of an organic solvent solution of a resin. With such a configuration, the thickness can be made very thin (for example, 10 ⁇ m or less).
- the thickness of the iodine permeation inhibitory layer is preferably 0.05 ⁇ m to 10 ⁇ m, more preferably 0.08 ⁇ m to 5 ⁇ m, still more preferably 0.1 ⁇ m to 1 ⁇ m, and particularly preferably 0.2 ⁇ m to 0.7 ⁇ m. Is.
- the iodine permeation suppressing layer can be formed directly (that is, without an adhesive layer or an adhesive layer) directly on the adjacent layer (for example, a polarizer or a retardation layer).
- the polarizer, the retardation layer and the iodine permeation suppressing layer are very thin, and the adhesive layer or the pressure-sensitive adhesive layer for laminating the iodine permeation suppressing layer is omitted. Therefore, the total thickness of the polarizing plate with a retardation layer can be made extremely thin.
- such an iodine permeation suppressing layer has an advantage that it is excellent in humidification durability because it has a smaller hygroscopicity and moisture permeability than a solidified water-based coating film such as an aqueous solution or an aqueous dispersion. As a result, it is possible to realize a polarizing plate with a retardation layer having excellent durability, which can maintain optical characteristics even in a high temperature and high humidity environment. Further, such an iodine permeation suppressing layer can suppress an adverse effect on a polarizing plate (polarizer) due to ultraviolet irradiation as compared with a cured product of, for example, an ultraviolet curable resin.
- polarizing plate polarizer
- the iodine permeation inhibitory layer is preferably a solidified coating film of a resin organic solvent solution.
- the solidified product has a smaller shrinkage during film molding than the cured product, and since it does not contain residual monomers, deterioration of the film itself is suppressed, and the solidified product has a resistance to a polarizing plate (polarizer) caused by the residual monomers and the like. The adverse effect can be suppressed.
- the glass transition temperature (Tg) of the resin constituting the iodine permeation suppressing layer is 85 ° C. or higher, and the weight average molecular weight Mw is 25000 or higher.
- Tg and Mw of the resin are in such a range, the effect synergistically with the effect of forming the iodine permeation suppressing layer with a solidified product or a thermosetting material of a coating film of an organic solvent solution of the resin is extremely effective.
- the transfer of iodine in the polarizer to the image display cell can be significantly suppressed.
- corrosion of the metal member can be remarkably suppressed.
- the Tg of the resin is preferably 90 ° C. or higher, more preferably 100 ° C. or higher, still more preferably 110 ° C. or higher, and particularly preferably 120 ° C. or higher.
- the upper limit of Tg can be, for example, 200 ° C.
- the Mw of the resin is preferably 30,000 or more, more preferably 35,000 or more, and further preferably 40,000 or more.
- the upper limit of Mw can be, for example, 150,000.
- any suitable thermoplastic resin can be formed as long as it can form a solidified product or a thermosetting product of a coating film of an organic solvent solution and has Tg and Mw as described above.
- a thermosetting resin can be used.
- a thermoplastic resin is preferable.
- the thermoplastic resin include acrylic resins and epoxy resins. Acrylic resin and epoxy resin may be used in combination.
- typical examples of the acrylic resin and the epoxy resin that can be used for the iodine permeation suppressing layer will be described.
- Acrylic resins typically contain a repeating unit derived from a (meth) acrylic acid ester-based monomer having a linear or branched structure as a main component.
- the term (meth) acrylic refers to acrylic and / or methacryl.
- the acrylic resin may contain repeating units derived from any suitable copolymerized monomer depending on the intended purpose.
- the copolymerization monomer include a carboxyl group-containing monomer, a hydroxyl group-containing monomer, an amide group-containing monomer, an aromatic ring-containing (meth) acrylate, and a heterocyclic ring-containing vinyl-based monomer.
- the acrylic resin is a (meth) acrylic monomer having a weight of more than 50 parts by weight and a monomer having a weight of more than 0 parts by weight and less than 50 parts by weight (hereinafter, represented by the formula (1)). , May be referred to as a copolymerized monomer) and a copolymer obtained by polymerizing a monomer mixture (hereinafter, may be referred to as a boron-containing acrylic resin).
- X is a group consisting of a vinyl group, a (meth) acrylic group, a styryl group, a (meth) acrylamide group, a vinyl ether group, an epoxy group, an oxetane group, a hydroxyl group, an amino group, an aldehyde group, and a carboxyl group.
- R 1 and R 2 each independently have a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, and a substituent. It represents an aryl group which may be used, or a heterocyclic group which may have a substituent, and R 1 and R 2 may be linked to each other to form a ring).
- the boron-containing acrylic resin typically has a repeating unit represented by the following formula.
- the boron-containing acrylic resin By polymerizing a monomer mixture containing the copolymerization monomer represented by the formula (1) and the (meth) acrylic monomer, the boron-containing acrylic resin has a substituent containing boron in the side chain (for example,). It has a repeating unit of k in the following formula).
- the boron-containing substituent may be continuously (that is, in a block shape) contained in the boron-containing acrylic resin, or may be randomly contained.
- R 6 represents an arbitrary functional group, and j and k represent integers of 1 or more).
- Any suitable (meth) acrylic monomer can be used as the (meth) acrylic monomer.
- a (meth) acrylic acid ester-based monomer having a linear or branched structure and a (meth) acrylic acid ester-based monomer having a cyclic structure can be mentioned.
- Examples of the (meth) acrylic acid ester-based monomer having a linear or branched structure include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, and (meth) acrylic acid. Examples thereof include isopropyl, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, methyl 2-ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate and the like. .. Preferably, methyl (meth) acrylate is used.
- the (meth) acrylic acid ester-based monomer only one type may be used, or two or more types may be used in combination.
- Examples of the (meth) acrylate-based monomer having a cyclic structure include cyclohexyl (meth) acrylate, benzyl (meth) acrylate, isobornyl (meth) acrylate, 1-adamantyl (meth) acrylate, and ( Dicyclopentenyl acrylate, dicyclopentenyloxyethyl (meth) acrylate, dicyclopentanyl (meth) acrylate, biphenyl (meth) acrylate, o-biphenyloxyethyl (meth) acrylate, o-biphenyloxyethoxy Ethyl (meth) acrylate, m-biphenyloxyethyl acrylate, p-biphenyloxyethyl (meth) acrylate, o-biphenyloxy-2-hydroxypropyl (meth) acrylate, p-biphenyloxy-2-hydroxypropyl
- 1-adamantyl (meth) acrylate and dicyclopentanyl (meth) acrylate are used.
- these monomers a polymer having a high glass transition temperature can be obtained. Only one kind of these monomers may be used, or two or more kinds thereof may be used in combination.
- a silsesquioxane compound having a (meth) acryloyl group may be used instead of the above (meth) acrylic acid ester-based monomer.
- a silsesquioxane compound having a (meth) acryloyl group By using the silsesquioxane compound, an acrylic polymer having a high glass transition temperature can be obtained.
- the silsesquioxane compound is known to have various skeletal structures, for example, a basket-shaped structure, a ladder-shaped structure, and a random structure.
- the silsesquioxane compound may have only one of these structures, or may have two or more of these structures. Only one type of silsesquioxane compound may be used, or two or more types may be used in combination.
- silsesquioxane compound containing a (meth) acryloyl group for example, MAC grade and AC grade of Toagosei Co., Ltd. SQ series can be used.
- the MAC grade is a silsesquioxane compound containing a methacryloyl group, and specific examples thereof include MAC-SQ TM-100, MAC-SQ SI-20, and MAC-SQ HDM.
- the AC grade is a silsesquioxane compound containing an acryloyl group, and specific examples thereof include AC-SQ TA-100 and AC-SQ SI-20.
- the (meth) acrylic monomer is used in an amount of more than 50 parts by weight with respect to 100 parts by weight of the monomer mixture.
- ⁇ Copolymerization monomer> As the copolymerization monomer, a monomer represented by the above formula (1) is used. By using such a copolymerization monomer, a substituent containing boron is introduced into the side chain of the obtained polymer. Only one type of copolymerization monomer may be used, or two or more types may be used in combination.
- the aliphatic hydrocarbon group in the above formula (1) may have a linear or branched alkyl group having 1 to 20 carbon atoms which may have a substituent, and 3 to 3 carbon atoms which may have a substituent.
- Examples thereof include a cyclic alkyl group of 20 and an alkenyl group having 2 to 20 carbon atoms.
- Examples of the aryl group include a phenyl group having 6 to 20 carbon atoms which may have a substituent and a naphthyl group having 10 to 20 carbon atoms which may have a substituent.
- the heterocyclic group include a 5-membered ring group or a 6-membered ring group containing at least one heteroatom which may have a substituent.
- R 1 and R 2 may be connected to each other to form a ring.
- R 1 and R 2 are preferably a hydrogen atom or a linear or branched alkyl group having 1 to 3 carbon atoms, and more preferably a hydrogen atom
- the reactive group contained in the functional group represented by X is a vinyl group, a (meth) acrylic group, a styryl group, a (meth) acrylamide group, a vinyl ether group, an epoxy group, an oxetane group, a hydroxyl group, an amino group, an aldehyde group, and the like. And at least one selected from the group consisting of carboxyl groups.
- the reactive group is a (meth) acrylic group and / or a (meth) acrylamide group.
- the functional group represented by X is preferably a functional group represented by ZZ.
- Z is selected from the group consisting of a vinyl group, a (meth) acrylic group, a styryl group, a (meth) acrylamide group, a vinyl ether group, an epoxy group, an oxetane group, a hydroxyl group, an amino group, an aldehyde group, and a carboxyl group.
- the following compounds can be used as the copolymerization monomer.
- the copolymerized monomer is used in an amount of more than 0 parts by weight and less than 50 parts by weight with respect to 100 parts by weight of the monomer mixture. It is preferably 0.01 parts by weight or more and less than 50 parts by weight, more preferably 0.05 parts by weight to 20 parts by weight, still more preferably 0.1 parts by weight to 10 parts by weight, and particularly preferably 0. It is 5 parts by weight to 5 parts by weight.
- the acrylic resin has a repeating unit containing a ring structure selected from a lactone ring unit, a glutaric anhydride unit, a glutarimide unit, a maleic anhydride unit and a maleimide (N-substituted maleimide) unit. .. Only one type of the repeating unit including the ring structure may be contained in the repeating unit of the acrylic resin, or two or more types may be contained.
- the lactone ring unit is preferably represented by the following general formula (2):
- R 2 , R 3 and R 4 independently represent a hydrogen atom or an organic residue having 1 to 20 carbon atoms.
- the organic residue may contain an oxygen atom.
- the acrylic resin may be contained only a single lactone ring units may be R 2, R 3 and R 4 in the general formula (2) is contains different lactone ring unit ..
- An acrylic resin having a lactone ring unit is described in, for example, Japanese Patent Application Laid-Open No. 2008-181078, and the description in this publication is incorporated herein by reference.
- the glutarimide unit is preferably represented by the following general formula (3):
- R 11 and R 12 independently represent hydrogen or an alkyl group having 1 to 8 carbon atoms
- R 13 is an alkyl group having 1 to 18 carbon atoms and 3 to 12 carbon atoms.
- the cycloalkyl group of the above, or an aryl group having 6 to 10 carbon atoms is shown.
- R 11 and R 12 are independently hydrogen or methyl groups
- R 13 is a hydrogen, methyl group, butyl group or cyclohexyl group, respectively. More preferably, R 11 is a methyl group, R 12 is hydrogen, and R 13 is a methyl group.
- the acrylic resin may contain only a single glutarimide unit, or may contain a plurality of glutarimide units having different R 11 , R 12 and R 13 in the above general formula (3). ..
- Examples of the acrylic resin having a glutarimide unit include JP-A-2006-309033, JP-A-2006-317560, JP-A-2006-328334, JP-A-2006-337491, and JP-A-2006-337492. It is described in Japanese Patent Application Laid-Open No. 2006-337493 and Japanese Patent Application Laid-Open No. 2006-337569, and the description of the relevant publication is incorporated herein by reference. Note that the glutaric anhydride units, nitrogen atom substituted by R 13 in the general formula (3), except that the oxygen atom, the above description is applied about the glutarimide units.
- the structure of the maleic anhydride unit and the maleimide (N-substituted maleimide) unit is specified from the name, so specific description thereof will be omitted.
- the content ratio of the repeating unit including the ring structure in the acrylic resin is preferably 1 mol% to 50 mol%, more preferably 10 mol% to 40 mol%, and further preferably 20 mol% to 30 mol%.
- the acrylic resin contains the above-mentioned (meth) acrylic monomer-derived repeating unit as the main repeating unit.
- an epoxy resin having an aromatic ring is preferably used as the epoxy resin.
- the adhesion to the polarizing element can be improved when the iodine permeation suppressing layer is arranged adjacent to the polarizer.
- the anchoring force of the pressure-sensitive adhesive layer can be improved.
- the epoxy resin having an aromatic ring include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin and other bisphenol type epoxy resins; phenol novolac epoxy resin, cresol novolac epoxy resin, hydroxybenzaldehyde phenol novolac.
- Novolak type epoxy resin such as epoxy resin; polyfunctional epoxy resin such as tetrahydroxyphenylmethane glycidyl ether, tetrahydroxybenzophenone glycidyl ether, epoxidized polyvinylphenol, naphthol type epoxy resin, naphthalene type epoxy resin, biphenyl type Epoxy resin and the like can be mentioned.
- a bisphenol A type epoxy resin, a biphenyl type epoxy resin, or a bisphenol F type epoxy resin is used. Only one type of epoxy resin may be used, or two or more types may be used in combination.
- the iodine permeation suppressing layer can be formed by applying an organic solvent solution of the above resin to form a coating film, and solidifying or thermosetting the coating film.
- the organic solvent any suitable organic solvent capable of dissolving or uniformly dispersing the acrylic resin can be used.
- the organic solvent include ethyl acetate, toluene, methyl ethyl ketone (MEK), methyl isobutyl ketone (MIBK), cyclopentanone, and cyclohexanone.
- the resin concentration of the solution is preferably 3 parts by weight to 20 parts by weight with respect to 100 parts by weight of the solvent. With such a resin concentration, a uniform coating film can be formed.
- the solution may be applied to any suitable substrate or adjacent layers (eg, polarizer, retardation layer).
- the solidified product (iodine permeation suppressing layer) of the coating film formed on the base material is transferred to the adjacent layer.
- the protective layer is directly formed on the adjacent layer by drying (solidifying) the coating film.
- the solution is applied to the adjacent layer and a protective layer is formed directly on the adjacent layer.
- the adhesive layer or the pressure-sensitive adhesive layer required for transfer can be omitted, so that the polarizing plate with a retardation layer can be further thinned.
- Any suitable method can be adopted as the method for applying the solution. Specific examples include a roll coating method, a spin coating method, a wire bar coating method, a dip coating method, a die coating method, a curtain coating method, a spray coating method, and a knife coating method (comma coating method, etc.).
- An iodine permeation inhibitory layer can be formed by solidifying or thermosetting the coating film of the solution.
- the heating temperature for solidification or thermosetting is preferably 100 ° C. or lower, more preferably 50 ° C. to 70 ° C. When the heating temperature is in such a range, it is possible to prevent an adverse effect on the polarizer.
- the heating time can vary depending on the heating temperature. The heating time can be, for example, 1 minute to 10 minutes.
- the iodine permeation suppressing layer may contain any suitable additive depending on the purpose.
- additives include ultraviolet absorbers; leveling agents; antioxidants such as hindered phenol-based, phosphorus-based, and sulfur-based; stabilizers such as light-resistant stabilizers, weather-resistant stabilizers, and heat-stabilizing agents; glass fibers, Reinforcing materials such as carbon fibers; Near infrared absorbers; Flame retardants such as tris (dibromopropyl) phosphate, triallyl phosphate, antimony oxide; Antistatic agents such as anionic, cationic and nonionic surfactants; Inorganic pigments , Organic pigments, colorants such as dyes; organic fillers or inorganic fillers; resin modifiers; organic fillers and inorganic fillers; plasticizers; lubricants; antistatic agents; flame retardants; and the like.
- the type, number, combination, amount of additive, etc. of the additive can be appropriately
- the retardation Rth (550) in the thickness direction of the second retardation layer is preferably ⁇ 50 nm to ⁇ 300 nm, more preferably ⁇ 70 nm to ⁇ 250 nm, still more preferably ⁇ 90 nm to ⁇ 200 nm, and particularly preferably. It is -100 nm to -180 nm.
- the second retardation layer preferably consists of a film containing a liquid crystal material fixed in a homeotropic orientation.
- the liquid crystal material (liquid crystal compound) that can be homeotropically oriented may be a liquid crystal monomer or a liquid crystal polymer.
- Specific examples of the liquid crystal compound and the method for forming the retardation layer include the liquid crystal compounds described in [0020] to [0028] of JP-A-2002-333642 and the method for forming the retardation layer.
- the thickness of the second retardation layer is preferably 0.5 ⁇ m to 10 ⁇ m, more preferably 0.5 ⁇ m to 8 ⁇ m, and even more preferably 0.5 ⁇ m to 5 ⁇ m.
- the conductive layer is an arbitrary suitable base material by any suitable film forming method (for example, vacuum deposition method, sputtering method, CVD method, ion plating method, spray method, etc.). It can be formed by forming a metal oxide film on top of it.
- the metal oxide include indium oxide, tin oxide, zinc oxide, indium-tin composite oxide, tin-antimon composite oxide, zinc-aluminum composite oxide, and indium-zinc composite oxide. Of these, indium-tin composite oxide (ITO) is preferable.
- the thickness of the conductive layer is preferably 50 nm or less, more preferably 35 nm or less.
- the lower limit of the thickness of the conductive layer is preferably 10 nm.
- the conductive layer is transferred from the base material to the first retardation layer (or the iodine permeation suppression layer or the second retardation layer if present), and the conductive layer alone constitutes a polarizing plate with a retardation layer. It may be a layer, and is laminated on the first retardation layer (or the iodine permeation suppression layer or the second retardation layer if present) as a laminate with the base material (base material with a conductive layer). You may.
- the substrate is optically isotropic, and therefore the conductive layer can be used as an isotropic substrate with a conductive layer in a polarizing plate with a retardation layer.
- any suitable isotropic base material can be adopted as the optically isotropic base material (isotropic base material).
- the material constituting the isotropic base material include a material having a resin having no conjugate system such as a norbornene resin and an olefin resin as a main skeleton, and an acrylic resin having a cyclic structure such as a lactone ring and a glutarimide ring. Examples include the material contained in the main chain. When such a material is used, when an isotropic base material is formed, the expression of the phase difference due to the orientation of the molecular chains can be suppressed to be small.
- the thickness of the isotropic base material is preferably 50 ⁇ m or less, more preferably 35 ⁇ m or less. The lower limit of the thickness of the isotropic base material is, for example, 20 ⁇ m.
- the conductive layer and / or the conductive layer of the isotropic base material with the conductive layer can be patterned as needed. By patterning, a conductive portion and an insulating portion can be formed. As a result, electrodes can be formed.
- the electrode can function as a touch sensor electrode that senses contact with the touch panel.
- any suitable method can be adopted. Specific examples of the patterning method include a wet etching method and a screen printing method.
- an embodiment of the present invention includes an image display device using such a polarizing plate with a retardation layer.
- Typical examples of the image display device include a liquid crystal display device and an electroluminescence (EL) display device (for example, an organic EL display device and an inorganic EL display device).
- the image display device according to the embodiment of the present invention includes the polarizing plate with a retardation layer according to the above items A to F on the visible side thereof.
- the polarizing plate with a retardation layer is laminated so that the retardation layer is on the image display cell side (for example, a liquid crystal cell, an organic EL cell, an inorganic EL cell) (so that the polarizer is on the visual recognition side).
- the image display device has a curved shape (substantially a curved display screen) and / or is foldable or foldable.
- Thickness The thickness of 10 ⁇ m or less was measured using an interference film thickness meter (manufactured by Otsuka Electronics Co., Ltd., product name “MCPD-3000”). The thickness exceeding 10 ⁇ m was measured using a digital micrometer (manufactured by Anritsu, product name “KC-351C”).
- an overcoat solution (solid content) containing 99 parts of methyl isobutyl ketone (MIBK), 1 part of pentaerythritol tetraacrylate (PETA), and 0.03 part of a photopolymerization initiator (manufactured by BASF, product name "Irgacure 907"). Concentration: about 1%) was applied to the surface of the silver nanowire coating film using a wire bar so that the wet film thickness was 10 ⁇ m, and dried in an oven at 100 ° C. for 5 minutes.
- MIBK methyl isobutyl ketone
- PETA pentaerythritol tetraacrylate
- a photopolymerization initiator manufactured by BASF, product name "Irgacure 907”
- the overcoat coating film was cured by irradiating with active energy rays to prepare a metal film having a composition of PET film / silver nanowire layer / overcoat layer (thickness 100 nm).
- This metal film was attached to a glass plate having a thickness of 0.5 mm using an adhesive (15 ⁇ m) to obtain a metal film / adhesive / glass plate laminate.
- a non-contact resistance measuring instrument manufactured by Napuson, product name "EC-80"
- the polarizing plates with retardation layers obtained in Examples and Comparative Examples were bonded to the surface of the overcoat layer of the metal film of the laminated body to prepare a test sample.
- the resistance value of this test sample was measured with a non-contact resistance measuring instrument and used as the initial resistance value. Further, after subjecting the test sample to a reliability test (placed in an environment of 85 ° C. and 85% RH for 48 hours and then left in an environment of 23 ° C. and 55% RH for 2 hours), the resistance value is the same as above. Was measured.
- the resistance value increase rate was calculated by the following formula.
- Resistance value increase rate (%) ⁇ (resistance value after reliability test-initial resistance value) / initial resistance value ⁇ x 100 Furthermore, it was evaluated according to the following criteria. Good: Resistance increase rate is less than 200% Bad: Resistance increase rate is 200% or more
- Resistance value increase rate (%) ⁇ (resistance value after reliability test-initial resistance value) / initial resistance value ⁇ x 100 Furthermore, it was evaluated according to the following criteria. Excellent: Resistance increase rate is less than 200% Good: Resistance increase rate is 200% or more and less than 2000% Bad: Resistance increase rate is 2000% or more
- thermoplastic resin base material an amorphous isophthalic copolymerized polyethylene terephthalate film (thickness: 100 ⁇ m) having a long shape, a water absorption of 0.75%, and a Tg of about 75 ° C. was used.
- One side of the resin base material was corona-treated.
- a PVA aqueous solution (coating solution) was prepared by dissolving 13 parts by weight of potassium iodide in water.
- the PVA aqueous solution was applied to the corona-treated surface of the resin base material and dried at 60 ° C. to form a PVA-based resin layer having a thickness of 13 ⁇ m to prepare a laminate.
- the obtained laminate was uniaxially stretched at the free end 2.4 times in the longitudinal direction (longitudinal direction) between rolls having different peripheral speeds in an oven at 130 ° C. (aerial auxiliary stretching treatment). Next, the laminate was immersed in an insolubilizing bath at a liquid temperature of 40 ° C.
- HC-COP film as a protective layer was attached to the surface of the polarizer obtained above (the surface opposite to the resin substrate) via an ultraviolet curable adhesive. Specifically, the curable adhesive was coated so as to have a total thickness of 1.0 ⁇ m, and bonded using a roll machine. Then, UV light was irradiated from the protective layer side to cure the adhesive.
- the HC-COP film is a film in which a hard coat (HC) layer (thickness 2 ⁇ m) is formed on a cycloolefin (COP) film (manufactured by Nippon Zeon Corporation, product name “ZF12”, thickness 25 ⁇ m), and is a COP film.
- HC hard coat
- COP cycloolefin
- the surface of a polyethylene terephthalate (PET) film was rubbed with a rubbing cloth and subjected to an orientation treatment.
- the direction of the alignment treatment was set to be 15 ° when viewed from the visual side with respect to the direction of the absorption axis of the polarizer when the polarizing plate was attached.
- the liquid crystal coating liquid was applied to the alignment-treated surface with a bar coater, and the liquid crystal compound was oriented by heating and drying at 90 ° C. for 2 minutes.
- the liquid crystal layer thus formed was irradiated with light of 1 mJ / cm 2 using a metal halide lamp, and the liquid crystal layer was cured to form a liquid crystal oriented solidified layer A on the PET film.
- the protective layer (HC layer / COP film) / adhesive layer / polarizer / adhesive layer / retardation layer (first liquid crystal oriented solidified layer / adhesive layer / second liquid crystal oriented solidified layer).
- an adhesive layer (thickness 15 ⁇ m) is provided on the surface of the iodine permeation suppressing layer, and a protective layer (HC layer / COP film) / adhesive layer / polarizer / adhesive layer / retardation layer (first liquid crystal alignment solidification layer) is provided.
- a polarizing plate with a retardation layer having the constitution of / adhesive layer / second liquid crystal oriented solidified layer) / iodine permeation suppressing layer / adhesive layer was obtained.
- the total thickness of the obtained polarizing plate with a retardation layer was 39.5 ⁇ m.
- the obtained polarizing plate with a retardation layer was subjected to the evaluations (2) and (3) above. Further, regarding metal corrosiveness, it was compared with Comparative Example 1 (described later) in which the iodine permeation suppressing layer was not formed. The results are shown in Tables 1 and 2.
- Methyl methacrylate (MMA, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name "methyl methacrylate monomer”) 97.0 parts, 3.0 parts of copolymerization monomer represented by the above general formula (1e), polymerization initiation 0.2 part of the agent (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name "2,2'-azobis (isobutyronitrile)”) was dissolved in 200 parts of toluene. Next, a polymerization reaction was carried out for 5.5 hours while heating at 70 ° C. in a nitrogen atmosphere to obtain a boron-containing acrylic resin solution (solid content concentration: 33%).
- MMA manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name "methyl methacrylate monomer” 97.0 parts, 3.0 parts of copolymerization monomer represented by the above general formula (1e)
- polymerization initiation 0.2 part of the agent manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name "2,
- the obtained boron-containing acrylic polymer had a Tg of 110 ° C. and a Mw of 80,000.
- the retardation layer was the same as in Example 1 except that this boron-containing acrylic polymer was used instead of the acrylic resin "B-811" and the thickness of the iodine permeation suppressing layer was 0.3 ⁇ m.
- a polarizing plate with a plate was prepared.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 3 A polarizing plate with a retardation layer was produced in the same manner as in Example 2 except that the thickness of the iodine permeation suppressing layer was 0.5 ⁇ m. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 4 Examples except that a thermoplastic epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., trade name "jER (registered trademark) 1256B40", Tg: 100 ° C., Mw: 45000) was used instead of the acrylic resin "B-811".
- a polarizing plate with a retardation layer was produced in the same manner as in 1.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 5 A thermoplastic epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., trade name "jER (registered trademark) YX7200B35", Tg: 150 ° C., Mw: 30000) was used instead of the acrylic resin "B-811", and iodine.
- a polarizing plate with a retardation layer was produced in the same manner as in Example 1 except that the thickness of the permeation suppression layer was 0.3 ⁇ m.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 6 A polarizing plate with a retardation layer was produced in the same manner as in Example 5 except that the thickness of the iodine permeation suppressing layer was 0.5 ⁇ m. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 7 Instead of the acrylic resin "B-811", 15 parts of “B-811” and 85 parts of thermoplastic epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., trade name "jER (registered trademark) YX6954BH30") (solid content conversion) A polarizing plate with a retardation layer was produced in the same manner as in Example 1 except that the above blend was used. The Tg of the blend was 125 ° C. and the Mw was 38,000. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 8 Example 1-2.
- the resin blend used in Example 7 was applied and dried on the polarizer side of the polarizing plate having the constitution of the protective layer (HC layer / COP film) / adhesive layer / polarizer obtained in the above, and the resin was organic.
- An iodine permeation inhibitory layer (thickness 0.5 ⁇ m) formed as a solidified coating film of the solvent solution was formed.
- the liquid crystal oriented solidified layer A and the liquid crystal oriented solidified layer B are transferred in this order to the surface of the iodine permeation suppressing layer in the same manner as in Example 1, and the protective layer (HC layer / COP film) / adhesive layer / polarizer / iodine permeation
- a polarizing plate with a retardation layer having a structure of an inhibitory layer / adhesive layer / retardation layer (first liquid crystal alignment solidification layer / adhesive layer / second liquid crystal alignment solidification layer) / adhesive layer was obtained.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 9 Lamination having a protective layer (HC layer / COP film) / adhesive layer / polarizer / iodine permeation suppressing layer in the same manner as in Example 8 except that the boron-containing acrylic polymer in Example 2 was used. The body was made. Next, a blend of 15 parts of the boron-containing acrylic polymer and 85 parts (solid content equivalent) of the thermoplastic epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., trade name "jER (registered trademark) YX6954BH30”) in Example 2 was used.
- jER registered trademark
- Protective layer (HC layer / COP film) / adhesive layer / polarizer / iodine permeation suppression layer / adhesive layer / retardation layer (first liquid crystal oriented solidifying layer / adhesion) in the same manner as in Example 1 except for the above.
- a polarizing plate with a retardation layer having a structure of an agent layer / a second liquid crystal oriented solidified layer) / an iodine permeation suppressing layer / an adhesive layer was obtained.
- the total thickness of the obtained polarizing plate with a retardation layer was 40 ⁇ m.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Table 2.
- Example 10 Fifteen parts of the boron-containing acrylic polymer obtained in Example 2 and a thermoplastic epoxy resin (on the iodine permeation suppressing layer provided between the polarizing element and the retardation layer and adjacent to the polarizing element).
- a polarizing plate with a retardation layer was obtained in the same manner as in Example 9 except that a blend with 85 parts (solid content equivalent) of Mitsubishi Chemical Co., Ltd., trade name "jER (registered trademark) YX6954BH30") was used. ..
- the total thickness of the obtained polarizing plate with a retardation layer was 40 ⁇ m.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Table 2.
- Example 11 The iodine permeation suppressing layer formed between the polarizer and the retardation layer at a position adjacent to the polarizer is placed between the polarizer and the retardation layer at a position adjacent to the retardation layer.
- Protective layer HC layer / COP film
- adhesive layer / polarizer / adhesive layer / iodine permeation suppression layer / retardation layer (first liquid crystal oriented solidified layer) in the same manner as in Example 10 except that it was formed.
- a polarizing plate with a retardation layer having the constitution of / adhesive layer / second liquid crystal alignment solidification layer) / iodine permeation suppression layer / pressure-sensitive adhesive layer was obtained.
- the total thickness of the obtained polarizing plate with a retardation layer was 40 ⁇ m.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Table 2.
- Example 12 Similar to Example 9, the protective layer (HC) is similar to that of Example 11 except that an iodine permeation suppressing layer is further formed between the polarizer and the retardation layer at a position adjacent to the polarizer.
- a polarizing plate with a retardation layer having a structure of an iodine permeation suppressing layer / an adhesive layer was obtained.
- the total thickness of the obtained polarizing plate with a retardation layer was 40.5 ⁇ m.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Table 2.
- Example 1 A polarizing plate with a retardation layer was produced in the same manner as in Example 1 except that the iodine permeation suppressing layer was not formed. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- the retardation layer is the same as in Example 1 except that the acrylic resin "B-723" (manufactured by Kusumoto Kasei Co., Ltd., Tg: 54 ° C., Mw: 200,000) is used instead of the acrylic resin "B-811".
- a polarizing plate with a polarizing plate was prepared.
- the obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- Example 4 Same as in Example 1 except that a PVA resin (manufactured by Mitsubishi Chemical Corporation, trade name "Gosenol Z200", Tg: 80 ° C., Mw: 8800) was used instead of the acrylic resin "B-811". A polarizing plate with a retardation layer was produced. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Tables 1 and 2.
- the temperature rise and depressurization in the second reactor were started, and the internal temperature was 240 ° C. and the pressure was 0.2 kPa in 50 minutes. Then, the polymerization was allowed to proceed until the stirring power became a predetermined value. When the predetermined power was reached, nitrogen was introduced into the reactor to repressurize, the produced polyester carbonate-based resin was extruded into water, and the strands were cut to obtain pellets.
- the polarizing plate with a retardation layer according to the embodiment of the present invention forms an iodine permeation inhibitory layer composed of a solidified product of an organic solvent solution of a resin having a predetermined Tg and Mw.
- the metal corrosiveness in a high temperature and high humidity environment can be remarkably suppressed. Therefore, it can be seen that the polarizing plate with a retardation layer according to the embodiment of the present invention can suppress corrosion of metal members when applied to an image display device. Further, as is clear from Reference Example 1, such metal corrosiveness is a problem peculiar to a very thin polarizing plate with a retardation layer.
- the polarizing plate with a retardation layer of Examples 9 to 12 of the present invention contains two or three layers of iodine permeation suppression layers, so that it can be used for a long time (200 hours) in a high temperature and high humidity environment. ) Even when it is thrown in, metal corrosiveness can be remarkably suppressed. Therefore, it can be seen that the polarizing plates with retardation layers of Examples 9 to 12 of the present invention can remarkably suppress the corrosion of metal members when applied to an image display device.
- the polarizing plate with a retardation layer of the present invention is suitably used as a circular polarizing plate for a liquid crystal display device, an organic EL display device, and an inorganic EL display device.
- Polarizing plate 11 Polarizer 12 Protective layer 20 Phase difference layer 30
- Adhesive layer 40 Iodine permeation suppression layer 100 Polarizing plate with retardation layer 101 Polarizing plate with retardation layer 102 Polarizing plate with retardation layer 103 Polarizing plate with retardation layer 104 Polarizing plate with retardation layer 105 Polarizing plate with retardation layer
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Abstract
L'invention concerne une plaque de polarisation équipée d'une couche de retard mince qui peut supprimer la corrosion d'un élément métallique lorsqu'elle est utilisée dans un dispositif d'affichage d'image. Cette plaque de polarisation équipée d'une couche de retard a, dans l'ordre depuis le côté de visualisation : une plaque de polarisation qui comprend un polariseur ; une couche de retard ; et une couche adhésive. La couche de retard est une couche solidifiée orientée d'un composé de cristaux liquides qui peut polariser de manière circulaire ou elliptique la lumière. Une couche de suppression de transmission d'iode qui est formée par solidification ou durcissement d'un film de revêtement d'une solution de solvant organique d'une résine est disposée entre le polariseur et la couche adhésive. La résine qui constitue la couche de suppression de transmission d'iode a une température de transition vitreuse d'au moins 85 °C et une masse moléculaire moyenne en poids Mw d'au moins 25000.
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CN202080094154.5A CN115004066A (zh) | 2020-01-24 | 2020-10-20 | 带相位差层的偏光板及使用其的图像显示装置 |
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KR20200096431A (ko) * | 2019-02-04 | 2020-08-12 | 스미또모 가가꾸 가부시키가이샤 | 편광판 및 표시 장치 |
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