WO2021147212A1 - Continuous flow reaction module and reaction device, and filling block - Google Patents

Continuous flow reaction module and reaction device, and filling block Download PDF

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Publication number
WO2021147212A1
WO2021147212A1 PCT/CN2020/089540 CN2020089540W WO2021147212A1 WO 2021147212 A1 WO2021147212 A1 WO 2021147212A1 CN 2020089540 W CN2020089540 W CN 2020089540W WO 2021147212 A1 WO2021147212 A1 WO 2021147212A1
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block
packing block
packing
axis
continuous flow
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PCT/CN2020/089540
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French (fr)
Chinese (zh)
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杨凯
杨勇
宁萌
周在国
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南通微著智能科技有限公司
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Publication of WO2021147212A1 publication Critical patent/WO2021147212A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/2415Tubular reactors

Definitions

  • the present invention relates to the field of continuous flow reaction devices. Specifically, it relates to a reaction module that can promote the mixing effect of fluids in a continuous flow process, as well as a device equipped with the continuous flow reaction module and the continuous flow reaction device. Important stuffing block parts in the module.
  • Tubular reactors and tank reactors are currently commonly used fluid reaction equipment in the chemical and pharmaceutical fields.
  • the tank reactor is generally equipped with a stirring device in the reactor for mixing liquid phase reactants, which has the problems of low synthetic purity, low reaction conversion rate, and more serious energy consumption and pollution. Because the chemical and pharmaceutical fields have high requirements for product purity, continuous flow tubular reactors are relatively more types of reaction equipment.
  • the tubular reactor is generally provided with a tube length that needs to meet the requirements of the chemical reaction.
  • the volume of the entire reactor must be large enough.
  • relevant designs are urgently needed to ensure that the tube length is basically unchanged.
  • a continuous flow reaction module comprising an outer tube body and a plurality of packing blocks 1 and 2 alternately fixed in the inner cavity of the outer tube, the packing blocks 1.
  • the side wall of the second packing is in contact with the inner wall of the outer tube body.
  • a common solution is that for each packing block set in the lumen of the outer tube, a packing block 2 is set accordingly. Therefore, the number of packing blocks set in the entire outer tube body is the same as or different from the number of packing blocks 2.
  • the axial distance between the filler one and the second filler can be uniform, or it can be continuously larger or smaller, depending on specific requirements. It can be flexibly determined according to the viscosity and reaction conditions of the liquid.
  • the two ports of the through hole are respectively at the center positions of the two end faces of the filler block one.
  • the axis of the through hole is at the axis of the filler block one at this time.
  • the axis of the through hole is preferably close to coincide with the axis of the filler block one.
  • the axis of one through hole is at the axis of the first filler block, and the other through holes are distributed on all the through holes.
  • the extending direction of the groove provided on the two side walls of the packing block is consistent with the axial direction of the packing block 2, that is, the projection of the groove extending direction on the vertical plane is consistent with the axis of the packing block 2.
  • the heart lines are relatively parallel or coincident.
  • the projection on the vertical plane of the extending direction of the groove provided on the two sidewalls of the packing block crosses the axis of the second packing block.
  • the vertical plane referred to is generally understood as the vertical plane of the axis line of the second overfill block. If it is understood as the parallel plane that is relatively parallel or relatively perpendicular to the vertical plane of the axis line of the second overfill block, the extension direction of the groove needs to be changed.
  • the structure pattern of the partially packed block one arranged in sequence is one, and the structure style of the partially packed block one arranged in sequence is another one, and the two adjacent blocks are placed correspondingly at this time.
  • the structure styles of the multiple packing blocks between the packing block one can be one or multiple; or along the flow direction of the reaction liquid, the partial packing block two arranged in sequence have one structure style, and then they are arranged in sequence
  • the structure style of the partial filling block 2 is another type.
  • the structure styles of the multiple filling blocks 1 correspondingly placed between the two adjacent filling blocks 2 can be one or multiple, and so on.
  • the arrangement forms of the filling block 1 and the filling block 2 fall within the protection scope of the independent claims of the continuous flow reaction module in this patent.
  • the side wall of the second packing block is provided with a plurality of grooves consistent with the direction of the lumen of the outer tube
  • a Not only includes the diameter opened on the side surface of the second packing block When the cross-section is triangular, trapezoidal, U-shaped, or]-shaped or other irregular or regular-shaped notches;
  • b It should also be considered to include the customary filling blocks set near the inner circle of the two side walls of the filling blocks.
  • the slot on the end surface, and the radial cross-sectional shape of the slot includes any shape.
  • At least one through hole capable of conducting the two end surfaces is provided between the two end surfaces of the filling block.
  • the projection of the extending direction of the groove provided on the side wall of the filler block on the vertical plane intersects the axis line of the filler block or the groove is set as a spiral groove.
  • Figure 1 is a schematic cross-sectional structure diagram of the continuous flow reaction module involved in the patent scheme.
  • Fig. 2 is a schematic cross-sectional structure diagram of the first embodiment of the filling block involved in the patent scheme.
  • Fig. 4 is a schematic top view of the structure of the first embodiment of the filling block involved in the patent scheme.
  • FIG. 8 is a schematic cross-sectional structure diagram of the second embodiment of the first embodiment of the packing block involved in the patent scheme.
  • the radial cross-sectional shape of the groove 31 may be a U-shape as shown in the figure, or may be a V-shape or a trapezoid shape or a tooth groove (groove meshing with gear teeth) shape or the like.
  • the unit length of the outer tube body can contain as many packing blocks as possible, and at the same time to ensure the smooth flow of the reaction liquid, as shown in Figures 1 to 11, the two ends of the packing block 2 are made to be spherical grooves. At the same time, both ends of the two filling blocks 3 are spherical and groove-shaped.
  • This arrangement can make the cavity formed between the opposing surfaces of the adjacent packing block 1 and the packing block into a waist drum shape, increase the volume of the cavity, and facilitate the full progress of the reaction liquid in the cyclically converging and dispersed flow process Mix in order to fully react.
  • a through hole 21 is provided along the axis of the filler block 2.
  • the arcs of the grooves formed by the two ends (A 1 surface and A 2 surface) of the packing block 2 are basically the same.
  • the arc of the groove formed on the B 1 surface of the filler block 2 is different from the arc of the groove formed on the B 2 surface.
  • the arc of the groove formed on the A 1 surface of the packing block 2 and the arc of the groove formed on the A 2 surface may also be different.
  • the grooves 31 provided on the side walls of the two filler blocks 3 can also be spiral grooves. Setting the groove 31 as a spiral groove can cause the reaction liquid to form turbulent flow, increase the flow rate, and separate the different components in the reaction liquid and then converge in the axial direction, which can further improve the mixing effect. Moreover, the spiral directions of the grooves provided on the two adjacent packing blocks (with one packing block one in the middle) arranged in the same outer tube body can be reversed, and the mixing of the reaction liquid can be better improved by continuously changing the swirling direction. The purpose of the effect.
  • Block one has a different specific structure style (as shown in Figure 2, Figure 8) or block two and three have different specific structure styles (as shown in Figure 3, Figure 7, Figure 10, Figure 11)), or Filling block 1 and filling block 2 both have different specific structure styles (as shown in Figure 2, Figure 8, Figure 3, Figure 7, Figure 10, Figure 11), so when arranging the two filling blocks, follow each set of filling blocks Under the premise of setting the rule of one filling block two, at the same time, the specific structure styles of two filling blocks one on both sides of the same filling block two can be different, or the two filling blocks two on both sides of the same filling block can be different.
  • the specific structure style can be different.
  • the end face of the filler block is provided with at least one through hole 21 along the axial direction, and both ends of the filler block can use the through hole 21
  • the hole can be turned on.
  • the packing block may only be provided with one through hole 21 and the axis of the through hole 21 is at the axis of the packing block, as shown in FIG. 2, FIG. 4, and FIG. 6.
  • the packing block may also be provided with a plurality of through holes 21, of which the axis of one through hole 21 corresponds to the shaft center of the packing block, and the other through holes are distributed and arranged on the periphery of the shaft center of the packing block, as shown in Figure 8-9. Or, all the through holes 21 are distributed on the periphery of the shaft center of the packing block.
  • the axis of the through hole 21 provided on the periphery of the shaft center of the filler block is inclined with respect to the axial center of the filler block and the downstream port is close to the shaft center of the filler block, as shown in FIG. 8.

Abstract

A continuous flow reaction module and reaction device, and a filling block. The reaction module comprises an outer tube body (1), and multiple first filling blocks (2) and second filling blocks (3) alternately fixed in an inner cavity of the outer tube body (1). Through holes (21) which are consistent with the direction of a tube cavity of the outer tube body (1) are provided on end surfaces of the first filling blocks (2). Multiple grooves (31) which are consistent with the direction of the tube cavity of the outer tube body (1) are provided on side walls of the second filling blocks (3). The reaction liquid flows into the tube cavity through one end of the outer tube body (1), and then flows into a downstream cavity through the through holes (21) on the first filling blocks (2), is radially divided outward by the cavity, flows to the downstream cavity through the grooves (31) on the second filling blocks (3), and then flows to the downstream cavity though the through holes (21) on the first filling blocks (2), and then circulates according to the sequence.

Description

连续流反应模块、反应装置及填块Continuous flow reaction module, reaction device and packing 技术领域Technical field
本发明涉及连续流反应装置领域,具体而言其涉及到的是一种能够促进流体在连续流动过程中混合效果的反应模块,以及安装有该连续流反应模块的装置和设在该连续流反应模块内的重要填块部件。The present invention relates to the field of continuous flow reaction devices. Specifically, it relates to a reaction module that can promote the mixing effect of fluids in a continuous flow process, as well as a device equipped with the continuous flow reaction module and the continuous flow reaction device. Important stuffing block parts in the module.
背景技术Background technique
管式反应器和釜式反应器等是当前化工、制药领域常用的流体反应设备。Tubular reactors and tank reactors are currently commonly used fluid reaction equipment in the chemical and pharmaceutical fields.
其中,釜式反应器一般会在反应釜中装入搅拌装置,用于液相反应物混合,存在合成物纯度、反应转化率较低,能耗和污染较为严重的问题。由于化工、制药领域对产品的纯度要求较高,因此连续流管式反应器相对成为使用更多的反应设备类型。Among them, the tank reactor is generally equipped with a stirring device in the reactor for mixing liquid phase reactants, which has the problems of low synthetic purity, low reaction conversion rate, and more serious energy consumption and pollution. Because the chemical and pharmaceutical fields have high requirements for product purity, continuous flow tubular reactors are relatively more types of reaction equipment.
鉴于管式反应器内的化学反应物浓度与反应速率随管长变化。因此为达到要求的效果,管式反应器内一般设置了需要满足化学反应所需要的管长。为保证效果,现有的直管反应器或U形管反应器如果要做到内部设置较长的管长,则整个反应器的体积必然要足够大。另外,因为反应管内反应物的流动的状态会直接影响不间断混合效果和反应的传热速率,所以为避免反应装置的体积过于庞大,亟待作出相关设计,以期在保证管长基本不变的情形下,通过改变管道内部的结构来达到改善混合效果、反应速率的目的。In view of the fact that the chemical reactant concentration and reaction rate in the tubular reactor vary with the length of the tube. Therefore, in order to achieve the required effect, the tubular reactor is generally provided with a tube length that needs to meet the requirements of the chemical reaction. In order to ensure the effect, if the existing straight tube reactor or U-shaped tube reactor needs to set a longer tube length inside, the volume of the entire reactor must be large enough. In addition, because the flow state of the reactants in the reaction tube will directly affect the uninterrupted mixing effect and the heat transfer rate of the reaction, in order to avoid the excessive volume of the reaction device, relevant designs are urgently needed to ensure that the tube length is basically unchanged. Next, the purpose of improving the mixing effect and reaction rate is achieved by changing the internal structure of the pipeline.
发明内容Summary of the invention
本发明提供了一种连续流反应模块,其相对现有的管式反应器,能够在管长基本一致的情况下,达到改善连续流动的液体的混合效果的目的。而且,该连续流反应模块结构简单,便于制作、加工和安装。本专利还涉及到了使用该连续流反应模块的装置及置于该连续流反应模块内的起到改变液体流动形态和混流方式的填块。The present invention provides a continuous flow reaction module, which, compared with the existing tubular reactor, can achieve the purpose of improving the mixing effect of the continuous flow liquid under the condition that the tube length is basically the same. Moreover, the continuous flow reaction module has a simple structure and is easy to manufacture, process and install. This patent also relates to a device using the continuous flow reaction module and a packing placed in the continuous flow reaction module to change the liquid flow pattern and mixed flow mode.
本发明解决其技术问题所采取的技术方案是:一种连续流反应模块,包括外管体和交替地固定在该外管体内腔中的多个填块一和填块二,所述填块一、填块二的侧壁与所述外管体的内壁接触。The technical solution adopted by the present invention to solve its technical problems is: a continuous flow reaction module, comprising an outer tube body and a plurality of packing blocks 1 and 2 alternately fixed in the inner cavity of the outer tube, the packing blocks 1. The side wall of the second packing is in contact with the inner wall of the outer tube body.
常用方案,在外管体的管腔内每设置一个填块一便相应地设置一个填块二,所以整个外管体内设置的填块一的个数与填块二的个数一样多或者相差一个,同时,在液体流动方向(即自上游至下游)上填块一与填块二之间的轴向间距可以是均匀一致的,也可以是不断变大的或者不断变小的,具体需要根据液体的粘稠度、反应状况等灵活确定。A common solution is that for each packing block set in the lumen of the outer tube, a packing block 2 is set accordingly. Therefore, the number of packing blocks set in the entire outer tube body is the same as or different from the number of packing blocks 2. One, at the same time, in the direction of liquid flow (that is, from upstream to downstream), the axial distance between the filler one and the second filler can be uniform, or it can be continuously larger or smaller, depending on specific requirements. It can be flexibly determined according to the viscosity and reaction conditions of the liquid.
所述填块一的两端面之间设有能够导通该两个端面的至少一个通孔,该通孔的轴向可以沿填块一的轴向或者说沿外管体的轴向,也可以是其他的形式。At least one through hole capable of conducting the two end surfaces is provided between the two end faces of the filler one, and the axial direction of the through hole can be along the axial direction of the filler one or along the axial direction of the outer tube body, or It can be in other forms.
所述填块二的侧壁上设有能够导通两端面的多个槽,该槽的延伸方向可以是沿填块二的轴向或者说沿外管体的轴向,也可以是其他的形式。所述填块二的侧壁与所述外管体的管腔内壁接触在一起后,所述填块二侧壁上的槽与所述外管体的内壁围合形成了槽孔。The side walls of the second packing block are provided with a plurality of grooves that can conduct the two ends. The extending direction of the grooves can be along the axial direction of the packing block two or along the axial direction of the outer tube body, or other form. After the side walls of the second packing block are in contact with the inner wall of the lumen of the outer tube body, the grooves on the two side walls of the packing block enclose the inner wall of the outer tube body to form a slot hole.
反应液由外管体的一端流入管腔后,经过填块一上设置的通孔流入该填块一与下游相邻的填块二之间构成的型腔中,再由该型腔沿径向向外分流而经过填块二侧壁上的槽流向下游,即进入该填块二与下游相邻的填块一之间构成的型腔中。接着再由该下游的填块一的通孔流向其与下游相邻的填块二之间构成的型腔,再按如上次序依次循环进行。如此设计反应液的流动动态,能够使得反应液在连续流动中不断地借助一汇聚一分散的整流形式充分地进行混合、反应,达到改善连续流动的液体的混合效果的目的。所以为保证反应液循环地进行自管腔的轴心处向外分散至径向外端再汇至轴心处,再分散至径向外端的循环流动过程对混合效果的促进作用,建议尽可能地将填块一上所设置通孔的位置靠近或者处于填块一的轴心处。After the reaction liquid flows into the lumen from one end of the outer tube body, it flows into the cavity formed between the first packing block and the downstream adjacent packing block through the through hole provided on the first packing block. It diverges outwards and flows downstream through the grooves on the side walls of the two packing blocks, that is, it enters the cavity formed between the two packing blocks and the downstream adjacent packing one. Then, the through holes of the downstream filler block one flow to the cavity formed between the downstream filler block two, and the cycle is carried out in sequence as described above. The design of the flow dynamics of the reaction liquid in this way enables the reaction liquid to be continuously mixed and reacted in a continuous flow by means of a converging and dispersing rectification form, so as to achieve the purpose of improving the mixing effect of the continuously flowing liquid. Therefore, in order to ensure that the reaction liquid circulates from the axial center of the lumen to the radial outer end and then converges to the axial center, the circulation flow process of dispersing to the radial outer end can promote the mixing effect as much as possible. Ground the position of the through hole provided on the first filler block close to or at the axis of the first filler block.
为使得单位长度的外管体内能够容纳尽可能多的填块,同时又能保证反应液的顺利流动,在具体实施中可以使得所述填块一的两端面均呈球面槽状,同时所述填块二的两端面亦均呈球面槽状。这样的设置能够使得处于相邻的填块一与填块二相对面之间形成的型腔成为腰鼓形,能增加型腔的体积,利于反应液在循环地进行汇聚、分散流动进程中充分进行混合,以便充分反应。In order to enable as many packing blocks as possible to be contained in the outer tube per unit length, while ensuring the smooth flow of the reaction liquid, in specific implementation, both ends of the packing block one can be made into spherical grooves, and at the same time, The two ends of the packing block are also spherical groove-shaped. This arrangement can make the cavity formed between the opposing surfaces of the adjacent packing block 1 and the packing block into a waist drum shape, increase the volume of the cavity, and facilitate the full progress of the reaction liquid in the cyclically converging and dispersed flow process Mix in order to fully react.
如果所述填块一上设有一个通孔,则该通孔的两端口分别处于所述填块一的两端面中心位置,换言之,此时该通孔的轴线处于所述填块一的轴心处,通孔的轴线最好能与填块 一的轴心线接近重合。If a through hole is provided on the first filler block, the two ports of the through hole are respectively at the center positions of the two end faces of the filler block one. In other words, the axis of the through hole is at the axis of the filler block one at this time. At the center, the axis of the through hole is preferably close to coincide with the axis of the filler block one.
如果所述填块一上设有多个通孔,则可分作如下多种情形:(1)其中一个通孔的轴线处于所述填块一的轴心处,其他通孔分布设置在所述填块一的轴心外围;(2)所有的通孔均设在所述填块一的轴心外围。If there are multiple through holes on the first filler block, it can be divided into the following situations: (1) The axis of one through hole is at the axis of the first filler block, and the other through holes are distributed on all the through holes. The outer periphery of the axial center of the first packing block; (2) All the through holes are arranged on the outer periphery of the axial center of the first packing block.
上述两种情形下,如有设在所述填块一轴心处的通孔,则使该通孔的轴线沿所述填块一的轴心线方向,没有则略过。同时,凡被设在所述填块一轴心外围的通孔,使得该类通孔的轴线相对所述填块一的轴向倾斜设置且使该类通孔的轴线处于下游的一端靠向所述填块一的轴心处。In the above two cases, if there is a through hole provided at the first axis of the filling block, the axis of the through hole should be along the axis of the first filling block. If not, skip it. At the same time, any through hole provided on the periphery of the axis of the filler block makes the axis of this type of through hole obliquely arranged with respect to the axis of the filler block one and makes the axis of this type of through hole located at the downstream end of the The axis of the filling block one.
一般而言,被设置在填块二侧壁上的槽的延伸走向是与填块二的轴心线走向一致的,即槽的延伸方向在垂直面上的投影与所述填块二的轴心线相对平行或重合。但在部分实施例中,于所述填块二侧壁上所设槽的延伸方向在垂直面上的投影与所述填块二的轴心线相交叉。所指垂直面一般理解为过填块二的轴心线的垂直面,如果理解为与过填块二的轴心线的垂直面相对平行或相对垂直的平行面,则需要将槽的延伸方向与填块二的轴心线一起投影到该垂直面上理解。需要情调的是,可以使得设置在同一外管体内的相邻两个填块二(中间有一个填块一)上所设槽的倾斜方向相反,以便通过不断改变反应液在径向上的流动方向来进一步改善反应液的混合效果。Generally speaking, the extending direction of the groove provided on the two side walls of the packing block is consistent with the axial direction of the packing block 2, that is, the projection of the groove extending direction on the vertical plane is consistent with the axis of the packing block 2. The heart lines are relatively parallel or coincident. However, in some embodiments, the projection on the vertical plane of the extending direction of the groove provided on the two sidewalls of the packing block crosses the axis of the second packing block. The vertical plane referred to is generally understood as the vertical plane of the axis line of the second overfill block. If it is understood as the parallel plane that is relatively parallel or relatively perpendicular to the vertical plane of the axis line of the second overfill block, the extension direction of the groove needs to be changed. It is understood that it is projected onto the vertical plane together with the axis of the filling block two. What needs to be appealing is that the inclination directions of the grooves provided on two adjacent packing blocks (with one packing block one in the middle) set in the same outer tube body can be opposite, so that the flow direction of the reaction liquid in the radial direction can be changed continuously. To further improve the mixing effect of the reaction liquid.
其他部分实施例中,还可使得于所述填块二侧壁上所设槽为螺旋槽。将槽设为螺旋槽能够使得反应液形成湍流,提高流速,使反应液中的不同组分呈一定的分离状态后再向轴心方向汇聚混合,能起到进一步改善混合效果的目的。而且可以使得设置在同一外管体内的相邻两个填块二(中间有一个填块一)上所设槽的螺旋方向相反,通过不断改变旋流方向能起到更好地改善反应液混合效果的目的。还可以使得沿反应液流动方向,顺次设置的部分填块二上的槽的螺旋方向一致(如顺时针螺旋),接下来顺次设置的部分填块二上的槽的螺旋方向与前面的相反(逆时针螺旋),再接下来的部分填块二上的槽的螺旋方向又跟它们前面的相反(顺时针螺旋),如此循环设置。所谓的部分填块一或填块二,该“部分”所指的填块的个数包括一致的情况,也包括不一致的情况。螺旋方向相同的槽的螺旋 曲线可以不同。In other embodiments, the grooves provided on the two side walls of the filler block can be spiral grooves. Setting the groove as a spiral groove can make the reaction liquid form turbulent flow, increase the flow rate, and make the different components in the reaction liquid be in a certain separated state and then converge and mix in the axial direction, which can further improve the mixing effect. Moreover, the spiral directions of the grooves provided on the two adjacent packing blocks (with one packing block one in the middle) arranged in the same outer tube body can be reversed, and the mixing of the reaction liquid can be better improved by continuously changing the swirling direction. The purpose of the effect. It is also possible to make the spiral direction of the grooves on the second partial packing block arranged in sequence along the flow direction of the reaction liquid consistent (such as a clockwise spiral), and the spiral direction of the grooves on the second partial packing block arranged in sequence next is the same as the previous one. On the contrary (counterclockwise spiral), the spiral direction of the grooves on the next part of the filling block 2 is opposite to the previous one (clockwise spiral), and the setting is repeated in this way. In the so-called partial filling block 1 or filling block 2, the number of filling blocks referred to by the "partial" includes the case of coincidence and the case of inconsistency. The spiral curves of grooves with the same spiral direction can be different.
实际实施中,在外管体的管腔内如果填块一有不同的具体结构样式或者填块二有不同的具体结构样式,或者填块一和填块二均具有不同的具体结构样式,则在排列两填块时在遵循每设置一个填块一便设置一个填块二的规则前提下,处于同一填块二两侧的两个填块一的具体结构样式可以不一样,或者处于同一填块一两侧的两个填块二的具体结构样式可以不一样,或者同一填块一两侧的填块二的结构样式不一样同时同一填块二两侧的填块一的结构样式不一样,或者沿反应液流向使得顺次排列的部分填块一的结构样式为一种,接下来顺次排列的部分填块一的结构样式为另一种,此时相对应地置于相邻的两填块一之间的多个填块二的结构样式可以为一种也可以为多种;或者沿反应液流向使得顺次排列的部分填块二的结构样式为一种,接下来顺次排列的部分填块二的结构样式为另一种,此时相对应地置于相邻的两填块二之间的多个填块一的结构样式可以为一种也可以为多种,如此等等关于填块一、填块二的布置形式均落入本专利中关于连续流反应模块的独立权利要求的保护范围内。In actual implementation, in the lumen of the outer tube body, if the packing block one has a different specific structure style or the packing block two has a different specific structure style, or the packing block one and the two packing block both have different specific structure styles, then When arranging two filling blocks, under the premise that each filling block is set, one filling block two is set. The specific structure styles of the two filling blocks one on both sides of the same filling block two can be different, or they can be in the same filling block. The specific structure styles of the two filler blocks on one side and the two sides can be different, or the structure styles of the two filler blocks on both sides of the same filler block are different, and the structure styles of the two filler blocks on both sides of the same filler block are different. Or along the flow direction of the reaction liquid, the structure pattern of the partially packed block one arranged in sequence is one, and the structure style of the partially packed block one arranged in sequence is another one, and the two adjacent blocks are placed correspondingly at this time. The structure styles of the multiple packing blocks between the packing block one can be one or multiple; or along the flow direction of the reaction liquid, the partial packing block two arranged in sequence have one structure style, and then they are arranged in sequence The structure style of the partial filling block 2 is another type. At this time, the structure styles of the multiple filling blocks 1 correspondingly placed between the two adjacent filling blocks 2 can be one or multiple, and so on. The arrangement forms of the filling block 1 and the filling block 2 fall within the protection scope of the independent claims of the continuous flow reaction module in this patent.
此外,(1)关于“包括外管体和交替地固定在该外管体内腔中的多个填块一和填块二”应理解为:a、包含在外管体的管腔内每设置一个填块一便相应地设置一个填块二的情形;b、还包含每连续设置两个或更多个填块一便相应地设置一个或多个填块二的情形,或者每连续设置两个或更多个填块二便相应地设置一个或多个填块一的情形。特别是填块一的具体结构样式(主要是指通孔的设置形式)有多种时,填块二的具体结构样式(主要是指槽的设置形式)有多种时。(2)关于“所述填块二的侧壁上设有与所述外管体的管腔走向一致的多个槽”应理解为:a、不仅包含在填块二的侧面上开设的径向截面呈三角状或梯形或U形或]形或其他不规则或者规则的形状的槽口的情形;b、还应认为包括在靠近填块二侧壁面内圈附近设置的惯用填块二两端面的槽孔,且该槽孔的径向截面形状包含为任何形状的情形。In addition, (1) "Including the outer tube body and a plurality of packing blocks 1 and 2 alternately fixed in the inner cavity of the outer tube" should be understood as: a. Each one is provided in the lumen of the outer tube body The case where one or more filler blocks are set accordingly as soon as the filler block; b. It also includes the situation where one or more filler blocks two are set correspondingly every time two or more filler blocks are successively set, or every time two or more filler blocks are successively set One or more filling block two situations are set accordingly. Especially when there are multiple specific structural styles of the filling block one (mainly referring to the arrangement form of the through holes), there are many specific structural styles of the filling block two (mainly referring to the arrangement form of the groove). (2) Regarding "the side wall of the second packing block is provided with a plurality of grooves consistent with the direction of the lumen of the outer tube" should be understood as: a. Not only includes the diameter opened on the side surface of the second packing block When the cross-section is triangular, trapezoidal, U-shaped, or]-shaped or other irregular or regular-shaped notches; b. It should also be considered to include the customary filling blocks set near the inner circle of the two side walls of the filling blocks. The slot on the end surface, and the radial cross-sectional shape of the slot includes any shape.
一种连续流反应装置,其包含有上述所提及的某种形式的连续流反应模块,即该连续流反应装置中可以仅含有上述提及的一种形式的连续流反应模块,也可以同时含有上述提 及的多种形式的连续流反应模块。A continuous flow reaction device, which contains a certain form of continuous flow reaction module mentioned above, that is, the continuous flow reaction device may contain only one form of continuous flow reaction module mentioned above, or simultaneously Contains the various types of continuous flow reaction modules mentioned above.
一种填块,该填块的上端面和下端面中至少一个端面呈球面槽状。A filling block, at least one of the upper end surface and the lower end surface of the filling block is in the shape of a spherical groove.
一种方案,在所述填块的两端面之间设能够导通两端面的至少一个通孔。In one solution, at least one through hole capable of conducting the two end surfaces is provided between the two end surfaces of the filling block.
具体地,所述填块的两端面之间仅设有一个通孔且该通孔的两端口分别对应在所述填块两个端面的中心。Specifically, only one through hole is provided between the two end faces of the filling block, and the two ports of the through hole respectively correspond to the centers of the two end faces of the filling block.
具体地,所述填块的两端面之间设有多个通孔,其中一个通孔的轴线对应在填块的轴心处,其他通孔分布设置在填块的轴心外围;或者,所有的通孔均分布在填块的轴心外围。Specifically, a plurality of through holes are provided between the two end faces of the packing block, the axis of one of the through holes corresponds to the shaft center of the packing block, and the other through holes are distributed and arranged on the periphery of the shaft center of the packing block; or The through holes are distributed around the axis of the packing block.
优选地,被设在所述填块轴心外围的通孔的轴线相对填块的轴向倾斜且处于下游的端口靠近填块的轴心。Preferably, the axis of the through hole provided at the periphery of the shaft center of the filler block is inclined with respect to the axial center of the filler block and the downstream port is close to the shaft center of the filler block.
另一种方案,在所述填块的侧壁上设能够导通填块两端面的多个槽。In another solution, a plurality of grooves capable of conducting both ends of the filler block are provided on the side wall of the filler block.
具体地,于所述填块侧壁上所设槽的延伸方向在垂直面上的投影与填块的轴心线相交叉或将槽设为螺旋槽。Specifically, the projection of the extending direction of the groove provided on the side wall of the filler block on the vertical plane intersects the axis line of the filler block or the groove is set as a spiral groove.
在本专利中,理解所提及槽的走向(延伸方向)时,对限定该槽沿填块轴向的表述,应理解为含有槽的延伸方向与填块的轴向相对平行或投影相交叉的情形(螺旋槽的延伸方向可以理解为两端口连线)。In this patent, when understanding the direction (extension direction) of the mentioned groove, the expression that defines the groove along the axial direction of the packing should be understood as containing the groove extending direction which is relatively parallel to the axial direction of the packing or intersecting the projection. The situation (the extending direction of the spiral groove can be understood as a two-port connection).
所谓端面呈球面槽状,即在端面上形成有弧面槽,且此弧面可以为具有一个外圆心的弧面,也可为具有多个外圆心和/或内圆心的多个弧面构成的连贯弧面。The so-called end surface is spherical groove shape, that is, an arc surface groove is formed on the end surface, and the arc surface can be an arc surface with an outer center, or it may be composed of multiple arc surfaces with multiple outer centers and/or inner centers Of coherent arcs.
有益效果:本发明所提供的连续流反应模块,其相对现有的管式反应器,能够在管长基本一致的情况下,达到改善连续流动的液体的混合效果和反应速率的目的。而且,该连续流反应模块包含的配件种类少,结构均较简单、容易加工,且分别加工制造后再装配到一起时要求的工艺简单,故而该连续流反应模块加工制造方便、成本低,有益于维修更换。使用该连续流反应模块的连续流反应装置,其在实现相同混合效果的情况下能够使得装置的整体体积减小,反应管采购成本能够得到降低。Beneficial effects: Compared with the existing tubular reactor, the continuous flow reaction module provided by the present invention can achieve the purpose of improving the mixing effect and reaction rate of the continuously flowing liquid under the condition that the tube length is basically the same. Moreover, the continuous flow reaction module contains fewer types of accessories, has a simpler structure, is easy to process, and requires simple processes when assembled together after being separately processed and manufactured. Therefore, the continuous flow reaction module is convenient to manufacture, has low cost, and is beneficial. For maintenance and replacement. The continuous flow reaction device using the continuous flow reaction module can reduce the overall volume of the device while achieving the same mixing effect, and the purchase cost of the reaction tube can be reduced.
附图说明Description of the drawings
图1为本专利方案中所涉及到的连续流反应模块的剖面结构示意图。Figure 1 is a schematic cross-sectional structure diagram of the continuous flow reaction module involved in the patent scheme.
图2为本专利方案中所涉及到的填块一的实施方式一剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the first embodiment of the filling block involved in the patent scheme.
图3为本专利方案中所涉及到的填块二的实施方式一剖面结构示意图。3 is a schematic cross-sectional structure diagram of the first embodiment of the second packing block involved in the patent scheme.
图4为本专利方案中所涉及到的填块一的实施方式一俯视结构示意图。Fig. 4 is a schematic top view of the structure of the first embodiment of the filling block involved in the patent scheme.
图5为本专利方案中所涉及到的填块二的实施方式一俯视结构示意图。Fig. 5 is a schematic top view of the structure of the first embodiment of the second filling block involved in the patent scheme.
图6为本专利方案中所涉及到的填块一的实施方式一立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the first embodiment of the filling block involved in the patent scheme.
图7为本专利方案中所涉及到的填块二的实施方式二立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the second embodiment of the second filling block involved in the patent scheme.
图8为本专利方案中所涉及到的填块一的实施方式二剖面结构示意图。FIG. 8 is a schematic cross-sectional structure diagram of the second embodiment of the first embodiment of the packing block involved in the patent scheme.
图9为本专利方案中所涉及到的填块一的实施方式二俯视结构示意图。Fig. 9 is a schematic top view of the second embodiment of the filling block involved in the patent scheme.
图10为本专利方案中所涉及到的填块二的实施方式三剖面结构示意图。FIG. 10 is a schematic diagram of the third cross-sectional structure of the second embodiment of the packing block involved in the patent scheme.
图11为本专利方案中所涉及到的填块二的实施方式四主视结构示意图。FIG. 11 is a schematic diagram of the front view structure of the fourth embodiment of the second filling block involved in the patent scheme.
图中:1外管体,2填块一,21通孔,3填块二,31槽In the picture: 1 outer tube body, 2 filling block one, 21 through hole, 3 filling block two, 31 slot
具体实施方式Detailed ways
说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容所能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“前”、“后”、“中间”等用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The structure, ratio, size, etc. shown in the drawings of the specification are only used to match the content disclosed in the specification for the understanding and reading of those who are familiar with the technology. They are not used to limit the implementation conditions of the present invention, so they do not have The technical significance, any structural modification, proportional relationship change or size adjustment, shall still fall within the technical content disclosed in the present invention without affecting the effects and objectives that can be achieved by the present invention. Within the range that can be covered. At the same time, terms such as "upper", "lower", "front", "rear", "middle" and other terms cited in this specification are only for ease of description and are not used to limit the scope of the present invention. , The change or adjustment of the relative relationship shall be regarded as the scope of the implementation of the present invention without substantial changes to the technical content.
如图1所示一种连续流反应模块,包括外管体1和交替地固定在该外管体1内腔中的多个填块一2和填块二3,所述填块一2、填块二3的侧壁均与所述外管体1的内壁接触。多采用热装配工艺,使得填块的侧壁与外管体的内壁压紧在一起,以保证使用中填块不会相对在管腔内移动。当然,如果外管体为两侧半管扣合的结构,则还可以在外管体外对应设置填块的位置设置抱紧箍的方式使得填块的侧壁与外管体的内壁压紧在一起。所指的外管体可以理解为通过螺纹结构或插接结构顺次连接在一起的多个单元管,此时,相衔接的 两个单元管的相对端,应符合整外管体内填块一和填块二的交替布置规律。将外管体设置为单元形式,能够放方便组装,方便将填块放入管内且又便于在操作中把握相邻两填块之间的轴向间距。具体装配工艺中,不排除事先将填块顺次地通过连接筋连接成整体,然后一块塞入外管体或单元管内的操作。As shown in Figure 1, a continuous flow reaction module includes an outer tube body 1 and a plurality of packing blocks 1 and 2 and 2 packing blocks alternately fixed in the inner cavity of the outer tube body 1. The packing blocks 1, 2, The side walls of the second packing 3 are in contact with the inner wall of the outer tube body 1. The thermal assembly process is often used to make the side wall of the packing block and the inner wall of the outer tube body pressed together to ensure that the packing block does not move relative to the lumen during use. Of course, if the outer tube body is a structure with half-pipes on both sides buckled together, then it is also possible to set a holding band at the position corresponding to the packing block outside the outer tube body so that the side wall of the packing block and the inner wall of the outer tube body are pressed together . The outer tube body referred to can be understood as a plurality of unit tubes connected together in sequence by a threaded structure or a plug-in structure. At this time, the opposite ends of the two unit tubes that are connected should conform to the filling block of the whole outer tube body. And the alternate arrangement rule of filling block two. The outer tube body is set in the form of a unit, which can be easily assembled, and it is convenient to put the packing block into the tube, and it is convenient to grasp the axial distance between two adjacent packing blocks during operation. In the specific assembly process, the operation of sequentially connecting the filler blocks into a whole through the connecting ribs in advance is not excluded, and then one piece is stuffed into the outer tube body or the unit tube.
实际实施中,如图1,在外管体1的管腔内每设置一个填块一2便相应地设置一个填块二3,所以整个外管体1内设置的填块一2的个数与填块二3的个数是一样多或者是填块一多一个或填块二多一个。在液体流动方向上(即,自上游至下游的方向)填块一与填块二之间的轴向间距可以是均匀一致的,也可以是不断变大的或者不断变小的,甚至也可以是部分地一致部分地地有相对变大或变小了,具体需要根据液体的粘稠度、反应状况等灵活确定。In actual implementation, as shown in Figure 1, each packing block 1 2 is set in the lumen of the outer tube body 1, and a packing block 2 3 is set accordingly. Therefore, the number of packing blocks 1 2 set in the entire outer tube body 1 is equal to The number of filler blocks 2 and 3 is the same, or there is one more filler block or one more filler block 2. In the direction of liquid flow (that is, the direction from upstream to downstream), the axial distance between the first and second fillers can be uniform, or it can be continuously larger or smaller, or even It is partly consistent and partly relatively larger or smaller, and the specific needs to be flexibly determined according to the viscosity of the liquid and the reaction conditions.
所述填块一2的端面上设有与所述外管体1的管腔走向(轴向)一致的至少一个通孔21,该通孔21能将填块一2的两端面导通。所述填块二3的侧壁上设有与所述外管体1的管腔走向(轴向)一致的多个槽31,该槽31能够导通填块二3的两个端面。所述填块二3的侧壁与所述外管体1的管腔内壁接触在一起后,所述填块二3侧壁上的槽31与所述外管体1的内壁围合形成了槽孔。At least one through hole 21 is provided on the end surface of the packing block 2 that is consistent with the direction (axial direction) of the lumen of the outer tube body 1, and the through hole 21 can conduct the two ends of the packing block 2. The side wall of the second packing 3 is provided with a plurality of grooves 31 that are consistent with the direction (axial direction) of the lumen of the outer tube body 1, and the grooves 31 can conduct the two end surfaces of the second packing 3. After the side walls of the two packing blocks 3 are in contact with the inner wall of the outer tube body 1, the grooves 31 on the side walls of the two packing blocks 3 and the inner wall of the outer tube body 1 are enclosed to form Slot holes.
通孔21可为如图示的圆柱孔,也可以为圆锥孔或三角孔或棱柱孔或异形孔等。The through hole 21 may be a cylindrical hole as shown in the figure, or may be a conical hole, a triangular hole, a prismatic hole, or a special-shaped hole.
槽31的径向横截面形状可以为图示的U形,也可以为V形或梯形或齿槽(与齿轮轮齿啮合的槽)状等等。The radial cross-sectional shape of the groove 31 may be a U-shape as shown in the figure, or may be a V-shape or a trapezoid shape or a tooth groove (groove meshing with gear teeth) shape or the like.
如图1所示,填块2、3的轴向与外管体1的轴向是一致的。反应液由外管体1的一端流入管腔后,经过填块一2上设置的通孔21流入该填块一2与其下游相邻的填块二3之间构成的型腔中,再由该型腔沿径向向外分流而经过填块二2侧壁上的槽31流向下游,即进入该填块二3与其下游相邻的填块一2之间构成的型腔中。接着再由该下游的填块一2的通孔21流向其与下游相邻的填块二3之间构成的型腔,再按如上次序依次循环进行。如此设计反应液的流动形态,能够使得反应液在连续流动的过程中不断地借助一朝中心汇聚一沿径向向外围分散的整流形式充分地使得反应液进行混合、反应,达到改善连续流动 的液体的混合效果的目的。故而,为保证反应液循环地进行自管腔的轴心处向外分散至径向外端再汇至轴心处,再分散至径向外端的循环流动过程对混合效果的促进作用,建议尽可能地将填块一2上所设置通孔21的位置靠近或者处于填块一2的轴心处(图1所示的通孔的轴心线与填块一的轴心线重合)。As shown in FIG. 1, the axial directions of the filler blocks 2 and 3 are consistent with the axial direction of the outer tube body 1. After the reaction liquid flows into the lumen from one end of the outer tube body 1, it flows into the cavity formed between the packing block 2 and its downstream adjacent packing block 2 through the through hole 21 provided on the packing block 1, and then by The cavity diverges radially outwards and flows downstream through the groove 31 on the side wall of the packing block 2, that is, into the cavity formed between the packing block 2 3 and its downstream adjacent packing block 2. Then, the through holes 21 of the downstream filler one 2 flow to the cavity formed between it and the downstream adjacent filler two 3, and then the cycle proceeds in the above sequence. The design of the flow form of the reaction liquid in this way can make the reaction liquid continuously mix and react with the aid of a rectification form that converges toward the center and disperses radially to the periphery during the continuous flow process, so as to improve the continuous flow. The purpose of the mixing effect of the liquid. Therefore, in order to ensure that the reaction liquid circulates from the axial center of the lumen to the radial outer end and then converges to the axial center, the circulation flow process of dispersing to the radial outer end can promote the mixing effect as much as possible. Possibly, the position of the through hole 21 provided on the filling block 1 is close to or at the axis of the filling block 2 (the axis of the through hole shown in FIG. 1 coincides with the axis of the filling block 1).
为使得单位长度的外管体内能够容纳尽可能多的填块,同时又能保证反应液的顺利流动,如图1至图11所示,使得所述填块一2的两端面均呈球面槽状,同时所述填块二3的两端面亦均呈球面槽状。这样的设置能够使得处于相邻的填块一与填块二相对面之间形成的型腔成为腰鼓形,能增加型腔的体积,利于反应液在循环地进行汇聚、分散流动进程中充分进行混合,以便充分反应。一方面能够顺利使得反应液向中心汇聚,另一方面又使得在沿径向向外分散式爬升一定幅度,使得部分反应液有回流而能与后面流入的液体继续混合。所谓端面呈球面槽状,即在端面上形成有弧面槽,且此弧面可以为具有一个外圆心的弧面(图示的各种情形),也可以为具有多个外圆心和/或内圆心的多个弧面构成的连贯弧面。In order to make the unit length of the outer tube body can contain as many packing blocks as possible, and at the same time to ensure the smooth flow of the reaction liquid, as shown in Figures 1 to 11, the two ends of the packing block 2 are made to be spherical grooves. At the same time, both ends of the two filling blocks 3 are spherical and groove-shaped. This arrangement can make the cavity formed between the opposing surfaces of the adjacent packing block 1 and the packing block into a waist drum shape, increase the volume of the cavity, and facilitate the full progress of the reaction liquid in the cyclically converging and dispersed flow process Mix in order to fully react. On the one hand, it can smoothly make the reaction liquid converge toward the center, and on the other hand, it makes the radially outwardly dispersed climb to a certain extent, so that part of the reaction liquid has reflux and can continue to mix with the liquid flowing in later. The so-called end surface is spherical groove shape, that is, an arc surface groove is formed on the end surface, and the arc surface can be an arc surface with one outer center (in various cases shown in the figure), or it may have multiple outer centers and/or A continuous arc composed of multiple arcs at the center of the inner circle.
如图2、图4、图6所示,在沿填块一2的轴心线方向设置了一个通孔21。填块一2的两端面(A 1面、A 2面)形成的凹槽弧形基本一致。 As shown in Fig. 2, Fig. 4, and Fig. 6, a through hole 21 is provided along the axis of the filler block 2. The arcs of the grooves formed by the two ends (A 1 surface and A 2 surface) of the packing block 2 are basically the same.
如图3、图5所示,在填块二3的侧壁上相间地设置了多个槽31,槽31的走向与填块二3的轴向一致。如图6所示,侧壁上设置的槽31的走向)是倾斜的,该走向上的延长线相对填块二3的轴向(线)在垂直面内的投影是相交叉的。填块二3的两端面(B 1面、B 2面)形成的凹槽弧形基本一致。 As shown in FIG. 3 and FIG. 5, a plurality of grooves 31 are alternately arranged on the side wall of the second filler block 3, and the direction of the grooves 31 is consistent with the axial direction of the second filler block 3. As shown in FIG. 6, the groove 31 provided on the side wall is inclined, and the extension line of the direction intersects the projection of the axial direction (line) of the filler block 2 3 in the vertical plane. The arcs of the grooves formed on the two end faces (B 1 face and B 2 face) of the two filler blocks are basically the same.
对比图2、图3可知,填块一2的端面(A 1面、A 2面)形成的凹槽弧形是与填块二3的端面(B 1面、B 2面)形成的凹槽弧形不同的。实际应用中,也可以使得填块一2的端面(A 1面、A 2面)形成的凹槽弧形与填块二3的端面(B 1面、B 2面)形成的凹槽弧形相同。 Comparing Fig. 2 and Fig. 3, it can be seen that the groove arc formed by the end faces (A 1 surface, A 2 surface) of packing block one 2 is the groove formed by the end faces (B 1 face, B 2 surface) of packing block two 3. The arc is different. In practical applications, it is also possible to make the groove arc formed by the end faces (A 1 surface, A 2 surface) of the block one 2 and the end faces (B 1 surface, B 2 surface) of the block two 3 to form a groove arc shape same.
如图9所示,填块二3的B 1面形成的凹槽弧形与B 2面形成的凹槽弧形不同。同理,填块一2的A 1面形成的凹槽弧形与A 2面形成的凹槽弧形也可不同。 As shown in FIG. 9, the arc of the groove formed on the B 1 surface of the filler block 2 is different from the arc of the groove formed on the B 2 surface. In the same way, the arc of the groove formed on the A 1 surface of the packing block 2 and the arc of the groove formed on the A 2 surface may also be different.
如图1、图2、图4、图6所示,如果所述填块一2上设有一个通孔21,则该通孔21 的轴线处于所述填块一2的轴心处,且将通孔21的轴线设为与填块一2的轴心线重合。As shown in Figure 1, Figure 2, Figure 4, and Figure 6, if a through hole 21 is provided on the filler block 1, the axis of the through hole 21 is at the axis of the filler block 2, and The axis of the through hole 21 is set to coincide with the axis of the filling block-2.
如图8、图9所示,所述填块一2上设有多个通孔,将其中一个通孔21的轴线处于所述填块一2的轴心处,其他通孔21分布设置在所述填块一的轴心外围形成一圈(除图示的圆圈外,还可呈三角状、多边形状等)。还可使得其他的通孔相对轴心处的通孔排列形成一字或或排列成“+”号或排列成“x”号等等情形。As shown in Figures 8 and 9, the packing block 2 is provided with a plurality of through holes, and the axis of one of the through holes 21 is at the axis of the packing block 2, and the other through holes 21 are distributed in The outer periphery of the axis of the filling block one forms a circle (in addition to the circle shown in the figure, it can also be triangular, polygonal, etc.). It is also possible to make the arrangement of other through holes relative to the through holes at the axis to form a word, or arranged in a "+" sign, or arranged in an "x" sign, and so on.
此外,如果所述填块一2上设有多个通孔,还可将所有的通孔均设在所述填块一的轴心外围形成一圈或多圈,或围成三角或围成多边形,或排列形成一字或排列成“=”号或排列成“+”号或排列成“x”号等等情形。In addition, if a plurality of through holes are provided on the packing block 1, all the through holes can be arranged on the periphery of the shaft center of the packing block one to form one or more circles, or to form a triangle or form a circle Polygons, or arranged to form a word, arranged in a "=" sign, arranged in a "+" sign, or arranged in a "x" sign, etc.
如图8所示,针对设在所述填块一2轴心外围的通孔21,最好使得该类通孔的轴线相对所述填块一2的轴向倾斜设置且使该类通孔的轴线处于下游的一端靠向所述填块一的轴心处。As shown in Fig. 8, for the through hole 21 provided on the periphery of the axis of the packing block-2, it is better to make the axis of this type of through hole oblique to the axial direction of the packing block-2 and make the type of through hole The one end of the axis at the downstream side is close to the axis of the filler one.
一般而言,如图1、图3、图5所示,被设置在填块二3侧壁上的槽31的延伸走向是与填块二3的轴心线走向一致的,即槽31的延伸方向(线)在垂直面上的投影与所述填块二3的轴心线相对平行或重合。但在实际应用中的部分实施例中,于所述填块二侧壁上所设槽的延伸方向(线)在垂直面上的投影与所述填块二的轴心线相交叉(如图7)。所指垂直面一般理解为过填块二的轴心线的垂直面,如果理解为与过填块二的轴心线的垂直面相对平行或相对垂直的平行面,则需要将槽的延伸方向(线)与填块二的轴心线一起投影到该垂直面上理解。需要情调的是,可以使得设置在同一外管体内的相邻两个填块二(中间有一个填块一)上所设槽的倾斜方向相反,以便通过不断改变反应液在径向上的流动方向来进一步改善反应液的混合效果。Generally speaking, as shown in Figure 1, Figure 3, and Figure 5, the extending direction of the groove 31 provided on the side wall of the filler block 2 3 is consistent with the axial direction of the filler block 2 3, that is, the direction of the groove 31 The projection of the extension direction (line) on the vertical plane is relatively parallel or coincides with the axis line of the filler block two 3. However, in some embodiments in practical applications, the projection on the vertical plane of the extending direction (line) of the groove provided on the two side walls of the filling block crosses the axis line of the two filling block (as shown in the figure). 7). The vertical plane referred to is generally understood as the vertical plane of the axis line of the second overfill block. If it is understood as the parallel plane that is relatively parallel or relatively perpendicular to the vertical plane of the axis line of the second overfill block, the extension direction of the groove needs to be changed. (Line) is projected onto the vertical plane together with the axis line of the filling block 2 to understand. What needs to be appealing is that the inclination directions of the grooves provided on two adjacent packing blocks (with one packing block one in the middle) set in the same outer tube body can be opposite, so that the flow direction of the reaction liquid in the radial direction can be changed continuously. To further improve the mixing effect of the reaction liquid.
如图11所示,还可使得于所述填块二3侧壁上所设槽31为螺旋槽。将槽31设为螺旋槽能够使得反应液形成湍流,提高流速,使反应液中的不同成分分离后再向轴心方向汇聚,能起到进一步改善混合效果的目的。而且可以使得设置在同一外管体内的相邻两个填块二(中间有一个填块一)上所设槽的螺旋方向相反,通过不断改变旋流方向能起到更好地改善反应液混合效果的目的。As shown in Fig. 11, the grooves 31 provided on the side walls of the two filler blocks 3 can also be spiral grooves. Setting the groove 31 as a spiral groove can cause the reaction liquid to form turbulent flow, increase the flow rate, and separate the different components in the reaction liquid and then converge in the axial direction, which can further improve the mixing effect. Moreover, the spiral directions of the grooves provided on the two adjacent packing blocks (with one packing block one in the middle) arranged in the same outer tube body can be reversed, and the mixing of the reaction liquid can be better improved by continuously changing the swirling direction. The purpose of the effect.
实际实施中,如果填块一有不同的具体结构样式(如图2、图8)或者填块二3有不同的具体结构样式(如图3、图7、图10、图11)),或者填块一和填块二均具有不同的具体结构样式(如图2、图8、图3、图7、图10、图11)),则在排列两填块时在遵循每设置一个填块一便设置一个填块二的规则前提下,同时可以使得处于同一填块二两侧的两个填块一的具体结构样式可以不一样,或者处于同一填块一两侧的两个填块二的具体结构样式可以不一样。In actual implementation, if block one has a different specific structure style (as shown in Figure 2, Figure 8) or block two and three have different specific structure styles (as shown in Figure 3, Figure 7, Figure 10, Figure 11)), or Filling block 1 and filling block 2 both have different specific structure styles (as shown in Figure 2, Figure 8, Figure 3, Figure 7, Figure 10, Figure 11), so when arranging the two filling blocks, follow each set of filling blocks Under the premise of setting the rule of one filling block two, at the same time, the specific structure styles of two filling blocks one on both sides of the same filling block two can be different, or the two filling blocks two on both sides of the same filling block can be different. The specific structure style can be different.
一种连续流反应装置,其包含有图1所示的连续流反应模块,也包含将图2至图11所示的有不同具体结构的填块替换地用到图1后构成的新方案结构的连续流反应模块。A continuous flow reaction device, which includes the continuous flow reaction module shown in Fig. 1, and also includes a new scheme structure formed by replacing the packing blocks with different specific structures shown in Figs. 2 to 11 in Fig. 1 The continuous flow reaction module.
如图2至图11所示的填块,该填块的上端面和下端面均呈球面槽状。所谓端面呈球面槽状,即在端面上形成有弧面槽,且此弧面可以为具有一个外圆心的弧面(图示的各种情形),也可以为具有多个外圆心和/或内圆心的多个弧面构成的连贯弧面。As shown in Fig. 2 to Fig. 11, the upper end surface and the lower end surface of the packing block are both spherical and groove-shaped. The so-called end surface is spherical groove shape, that is, an arc surface groove is formed on the end surface, and the arc surface can be an arc surface with one outer center (in various cases shown in the figure), or it may have multiple outer centers and/or A continuous arc composed of multiple arcs at the center of the inner circle.
一种方式,见图2、图3、图4、图8、图9,所述填块的端面上设有沿轴向的至少一个通孔21,所述填块的两端面能够借助该通孔得以导通。One way, as shown in Figure 2, Figure 3, Figure 4, Figure 8, Figure 9, the end face of the filler block is provided with at least one through hole 21 along the axial direction, and both ends of the filler block can use the through hole 21 The hole can be turned on.
所述填块上可以仅设有一个通孔21且该通孔21的轴线处于所述填块的轴心处,见图2、图4、图6。The packing block may only be provided with one through hole 21 and the axis of the through hole 21 is at the axis of the packing block, as shown in FIG. 2, FIG. 4, and FIG. 6.
所述填块上也可以设有多个通孔21,其中一个通孔21的轴线对应在填块的轴心处,其他通孔分布设置在填块的轴心外围,见图8-图9;或者,所有的通孔21均分布在填块的轴心外围。被设在所述填块轴心外围的通孔21的轴线相对填块的轴向倾斜且处于下游的端口靠近填块的轴心,见图8。The packing block may also be provided with a plurality of through holes 21, of which the axis of one through hole 21 corresponds to the shaft center of the packing block, and the other through holes are distributed and arranged on the periphery of the shaft center of the packing block, as shown in Figure 8-9. Or, all the through holes 21 are distributed on the periphery of the shaft center of the packing block. The axis of the through hole 21 provided on the periphery of the shaft center of the filler block is inclined with respect to the axial center of the filler block and the downstream port is close to the shaft center of the filler block, as shown in FIG. 8.
另一种方式,见图3、图5、图7、图10,所述填块的侧壁上设有与轴向走向一致的多个槽31。所述填块的两端面能够借助该槽得以导通,且形成有多个独立的导通通道。In another way, see Fig. 3, Fig. 5, Fig. 7, and Fig. 10, a plurality of grooves 31 having the same axial direction are provided on the side wall of the packing block. The two ends of the filler block can be conducted through the groove, and a plurality of independent conduction channels are formed.
于所述填块侧壁上所设槽31的延伸方向在垂直面上的投影与填块的轴心线相交叉,见图7;或将槽31设为螺旋槽,见图11。The projection of the extending direction of the groove 31 provided on the side wall of the filler block on the vertical plane intersects the axis line of the filler block, as shown in Fig. 7; or the groove 31 is set as a spiral groove, as shown in Fig. 11.
在本专利中,理解所提及通孔的轴心线方向时,对限定该通孔沿填块的轴向的表述,应理解为含有通孔的轴心线方向与填块的轴向相对平行或重合的情形,以及通孔的轴心线 方向相对填块的轴向倾斜的情形(包括通孔的轴心线下游端靠近或远离填块轴心处的情况)。理解所提及槽的走向(延伸方向)时,对限定该槽沿填块轴向的表述,应理解为含有槽的延伸方向与填块的轴向相对平行或投影相交叉的情形(螺旋槽的延伸方向可以理解为两端口连线)。In this patent, when understanding the direction of the axis of the through hole mentioned, the expression that defines the through hole along the axial direction of the filler should be understood as containing the direction of the axis of the through hole opposite to the axial direction of the filler. Parallel or coincident situations, and situations where the axis of the through hole is inclined relative to the axial direction of the packing (including the situation where the downstream end of the axis of the through hole is close to or far from the axis of the packing). When understanding the direction (extension direction) of the mentioned groove, the expression defining the groove along the axial direction of the packing should be understood as including the situation where the extending direction of the groove and the axial direction of the packing are relatively parallel or the projection intersects (spiral groove The extension direction of can be understood as a two-port connection).
上述实施方式仅例示性说明本发明的原理及其功效,而非用于限制本发明。本发明还有许多方面可以在不违背总体思想的前提下进行改进,对于熟悉此技术的人士皆可在不违背本发明的精神及范畴下,可对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only exemplarily illustrate the principles and effects of the present invention, and are not used to limit the present invention. There are many aspects of the present invention that can be improved without departing from the general idea. Those familiar with the technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.

Claims (20)

  1. 一种连续流反应模块,其特征在于:包括外管体和交替地固定在该外管体内腔中的多个填块一和填块二;所述填块一、填块二的侧壁与外管体的内壁接触;所述填块一的两端面之间设有能够导通两端面的至少一个通孔;所述填块二的侧壁上设有能够导通填块两端面的多个槽。A continuous flow reaction module, which is characterized in that it comprises an outer tube body and a plurality of packing blocks one and two alternately fixed in the inner cavity of the outer tube; the side walls of the packing block one and the packing block two and The inner wall of the outer tube is in contact with the inner wall of the outer tube; at least one through hole is provided between the two end faces of the first packing block that can communicate with the two end faces; the side wall of the second packing block is provided with multiple ends that can conduct the two end faces of the packing block. Slots.
  2. 根据权利要求1所述的连续流反应模块,其特征在于:所述填块一的两端面及所述填块二的两端面均呈球面槽状;或者,在填块一、填块二两种填块中,择一地使种填块的两端面呈球面槽状。The continuous flow reaction module according to claim 1, characterized in that: both end faces of the first packing block and the two end faces of the packing block two are in the shape of spherical grooves; or, in the first packing block and the second packing block two. In the seed packing, choose one of the two ends of the seed packing to have a spherical groove shape.
  3. 根据权利要求2所述的连续流反应模块,其特征在于:所述填块一上仅设有一个通孔且该通孔的两端口分别处于所述填块一的两端面中心。The continuous flow reaction module according to claim 2, wherein only one through hole is provided on the first packing block, and two ports of the through hole are respectively located at the center of the two ends of the packing block one.
  4. 根据权利要求2所述的连续流反应模块,其特征在于:所述填块二侧壁上所设槽的延伸方向在垂直面上的投影与所述填块二的轴心线相交叉。The continuous flow reaction module according to claim 2, wherein the projection of the extending direction of the grooves provided on the two side walls of the packing block on the vertical plane intersects the axis of the second packing block.
  5. 根据权利要求2所述的连续流反应模块,其特征在于:所述填块二侧壁上所设的槽为螺旋槽。The continuous flow reaction module according to claim 2, wherein the grooves provided on the two side walls of the packing block are spiral grooves.
  6. 根据权利要求2所述的连续流反应模块,其特征在于:所述填块一上设有多个通孔,其中一个通孔的轴线对应所述填块一的轴心处,其他通孔分布设置在所述填块一的轴心外围,或者所有的通孔均分布在所述填块一的轴心外围。The continuous flow reaction module according to claim 2, wherein a plurality of through holes are provided on the first filling block, and the axis of one through hole corresponds to the axis of the first filling block, and the other through holes are distributed It is arranged on the periphery of the axis of the first packing block, or all the through holes are distributed on the periphery of the axis of the packing block one.
  7. 根据权利要求6所述的连续流反应模块,其特征在于:被设在所述填块一轴心外围的通孔的轴线相对所述填块一的轴向倾斜且处于下游的一端靠近所述填块一的轴心。The continuous flow reaction module according to claim 6, wherein the axis of the through hole provided on the periphery of the axial center of the packing block is inclined with respect to the axial direction of the packing block one and the downstream end is close to the Fill the axis of block one.
  8. 根据权利要求1所述的连续流反应模块,其特征在于:所述填块一上设有一个通孔且该通孔的两端口分别处于所述填块一的两端面中心。The continuous flow reaction module according to claim 1, wherein a through hole is provided on the first packing block, and two ports of the through hole are respectively located at the center of two ends of the packing block one.
  9. 根据权利要求1所述的连续流反应模块,其特征在于:于所述填块二侧壁上所设槽的延伸方向在垂直面上的投影与所述填块二的轴心线相交叉。The continuous flow reaction module according to claim 1, wherein the projection of the extending direction of the groove provided on the two side walls of the packing block on the vertical plane intersects the axis of the second packing block.
  10. 根据权利要求1所述的连续流反应模块,其特征在于:于所述填块二侧壁上所设槽为螺旋槽。The continuous flow reaction module according to claim 1, wherein the grooves provided on the two side walls of the packing block are spiral grooves.
  11. 根据权利要求1所述的连续流反应模块,其特征在于:所述填块一上设有多个通 孔,其中一个通孔的轴线对应所述填块一的轴心处,其他通孔分布设置在所述填块一的轴心外围,或者所有的通孔均设在所述填块一的轴心外围。The continuous flow reaction module according to claim 1, wherein a plurality of through holes are provided on the first filling block, and the axis of one through hole corresponds to the axis of the first filling block, and the other through holes are distributed It is arranged on the periphery of the axis of the first packing block, or all the through holes are arranged on the periphery of the axis of the packing block one.
  12. 根据权利要求11所述的连续流反应模块,其特征在于:被设在所述填块一轴心外围的通孔的轴线相对所述填块一的轴向倾斜且处于下游的端口靠近所述填块一的轴心。The continuous flow reaction module according to claim 11, wherein the axis of the through hole provided on the periphery of the axial center of the packing block is inclined with respect to the axial direction of the packing block one and the downstream port is close to the Fill the axis of block one.
  13. 一种连续流反应装置,其特征为,含有权利要求1至12中所涉及的至少一种形式的连续流反应模块。A continuous flow reaction device, characterized in that it contains at least one type of continuous flow reaction module referred to in claims 1-12.
  14. 一种填块,其特征在于:所述填块的两端面中至少一个端面呈球面槽状,所述填块的两端面之间设有能够导通两端面的至少一个通孔。A packing block, characterized in that: at least one of the two end faces of the packing block is in the shape of a spherical groove, and at least one through hole capable of conducting the two end faces is arranged between the two end faces of the packing block.
  15. 根据权利要求14所述的填块,其特征在于:所述填块上仅设有一个通孔且该通孔的两端口分别处于填块的两端面中心。The packing block according to claim 14, wherein only one through hole is provided on the packing block and the two ports of the through hole are respectively located at the center of the two ends of the packing block.
  16. 根据权利要求14所述的填块,其特征在于:所述填块上设有多个通孔,其中一个通孔的轴线对应在填块的轴心处,其他通孔分布设置在填块的轴心外围;或者,所有的通孔均分布在填块的轴心外围。The packing block according to claim 14, characterized in that: the packing block is provided with a plurality of through holes, the axis of one of the through holes corresponds to the axis of the packing block, and the other through holes are distributed in the packing block. The periphery of the shaft center; or, all the through holes are distributed on the periphery of the shaft center of the packing block.
  17. 根据权利要求16所述的填块,其特征在于:被设在所述填块轴心外围的通孔的轴线相对填块的轴向倾斜且处于下游的端口靠近填块的轴心。The packing block according to claim 16, wherein the axis of the through hole provided on the periphery of the packing block shaft center is inclined with respect to the shaft center of the packing block and the downstream port is close to the shaft center of the packing block.
  18. 一种填块,其特征在于:所述填块的两端面中至少一个端面呈球面槽状;所述填块的侧壁上设有能够导通填块两端面的多个槽。A packing block, characterized in that: at least one of the two end faces of the packing block is in the shape of a spherical groove; the side wall of the packing block is provided with a plurality of grooves which can conduct the two ends of the packing block.
  19. 根据权利要求18所述的填块,其特征在于:所述填块侧壁上所设槽的延伸方向在垂直面上的投影与所述填块的轴心线相交叉。The packing block according to claim 18, wherein the projection of the extending direction of the groove provided on the side wall of the packing block on the vertical plane intersects the axis line of the packing block.
  20. 根据权利要求18所述的填块,其特征在于:所述填块侧壁上设置的槽为螺旋槽。The packing block according to claim 18, wherein the groove provided on the side wall of the packing block is a spiral groove.
PCT/CN2020/089540 2020-01-20 2020-05-11 Continuous flow reaction module and reaction device, and filling block WO2021147212A1 (en)

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WO2021147211A1 (en) * 2020-01-20 2021-07-29 南通微著智能科技有限公司 Continuous flow reaction module, reactor, and filler units
CN111111602A (en) * 2020-01-20 2020-05-08 南通微著智能科技有限公司 Continuous flow reaction module, reaction device and filling block

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