WO2021145047A1 - Molding die and sealing member - Google Patents

Molding die and sealing member Download PDF

Info

Publication number
WO2021145047A1
WO2021145047A1 PCT/JP2020/040250 JP2020040250W WO2021145047A1 WO 2021145047 A1 WO2021145047 A1 WO 2021145047A1 JP 2020040250 W JP2020040250 W JP 2020040250W WO 2021145047 A1 WO2021145047 A1 WO 2021145047A1
Authority
WO
WIPO (PCT)
Prior art keywords
base material
molding
molding die
gate
cavity portion
Prior art date
Application number
PCT/JP2020/040250
Other languages
French (fr)
Japanese (ja)
Inventor
瞬 村崎
文平 吉田
Original Assignee
Nok株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nok株式会社 filed Critical Nok株式会社
Priority to JP2021570651A priority Critical patent/JP7129575B2/en
Priority to EP20913649.8A priority patent/EP4091787A4/en
Priority to CN202080086362.0A priority patent/CN114786910A/en
Priority to US17/779,632 priority patent/US20230001613A1/en
Publication of WO2021145047A1 publication Critical patent/WO2021145047A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C45/2708Gates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/34Moulds having venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/0276Sealing means characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/0286Processes for forming seals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • B29C2045/14459Coating a portion of the article, e.g. the edge of the article injecting seal elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/26Sealing devices, e.g. packaging for pistons or pipe joints
    • B29L2031/265Packings, Gaskets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present invention forms a molding die for molding an endless gasket made of an elastic material on the surface of a plate-shaped base material and extending along the surface of the base material, and a plate-shaped base material and molding on the surface of the base material.
  • the present invention relates to a sealing component made of an elastic material and provided with an endless gasket extending along the surface of a substrate.
  • a molding die for forming an endless gasket made of an elastic material on the surface of a plate-shaped base material and extending along the surface of the base material has been conventionally known (see, for example, Patent Document 1).
  • Such molding dies can be used, for example, in the manufacture of sealing parts that prevent fluid from leaking onto a substrate through gaskets.
  • a sealing component for a separator laminated on both sides of a membrane / electrode assembly (hereinafter referred to as MEA) in a fuel cell is well known.
  • the fuel cell separator it is necessary to supply the fuel cell fluid (fuel gas containing hydrogen, oxidant gas containing oxygen, etc.) to the MEA so that it does not leak to the outside, and the endless gasket is such a fuel cell. It serves to seal the fuel for use in the space surrounded by the gasket.
  • fuel cell fluid fuel gas containing hydrogen, oxidant gas containing oxygen, etc.
  • FIG. 4 is a schematic view of a seal component 1'for a fuel cell separator
  • FIG. 5 is a schematic cross-sectional view of the seal component 1'shown in FIG.
  • FIG. 5 shows a schematic cross section of the sealing component 1'along the AA' line of FIG. 4, and the gasket 3 is represented as four protrusions protruding from the surface of the base material 2. .
  • the gasket 3 has a base portion 3a adhered to the surface of the base material 2 and a seal lip portion 3b protruding from the base portion 3a in a mountain shape.
  • FIG. 6 is a schematic cross-sectional view of a conventional molding die 10'for molding the gasket 3 on the surface 2a of the base material 2.
  • FIG. 6 shows a cross section of a portion of the conventional molding die 10'that molds the gasket 3 on the surface 2a of the base material 2 that realizes the cross-sectional shape of FIG. 5 of the sealing part 1'.
  • the conventional molding die 10' includes a cavity 4, a gate 5', and a vent 6'.
  • the cavity portion 4 is a portion formed on the facing surface 12a'of the molding die 10'opposing the surface 2a of the base material 2 and having a mold shape corresponding to the endless shape of the gasket 3 of FIGS. 4 and 5. ..
  • the gate 5' is a hole extending toward the cavity 4 in the molding die 10', and is a hole for introducing a fluid molding material which becomes the elastic material described above into the cavity 4 when cured. be.
  • the vent 6' is a hole extending in the molding die 10'in the direction away from the cavity portion 4, and is a hole for discharging unnecessary gas unnecessary for forming the gasket in the cavity portion 4 from the cavity portion 4. Is. Further, the surplus molding material after filling all the cavities 4 is also discharged from the cavities 4 to the vent 6'.
  • the molding material is injected into the molding die 10', the cavity 4 is filled with the molding material, and then the molding material is cured to cure the surface of the base material 2.
  • a gasket 3 made of an elastic material (see FIGS. 4 and 5) is formed in 2a.
  • the molding material accumulated in the gate 5'and the vent 6' is also cured in the same manner, and the molding material opening 6a in the vicinity of the molding material opening 5a'in the gate 5'and in the vent 6' It is connected to gasket 3 near'.
  • FIG. 7 is a diagram showing the egre E'generated on the gasket 3.
  • FIG. 7 shows a state in which an egre E'is generated in the base portion 3a near the opening 5a'of the gate 5'and the surface 2a of the base material 2 is exposed.
  • the insulating property may be deteriorated.
  • the egre E'generated in the gasket 3 near the gate 5' has been described as an example, but the same egre may occur in the gasket 3 near the vent 6'.
  • the present invention realizes a molding die that suppresses the deterioration of the insulating property due to egre, and a sealing component that suppresses the deterioration of the insulating property due to the egre.
  • the present invention provides the following molding dies and sealing parts.
  • a molding die made of an elastic material and extending along the surface of the base material on the surface of a plate-shaped base material, the molding mold facing the surface of the base material.
  • a cavity formed on the facing surface of the mold and having a mold shape corresponding to the endless shape of the gasket, and a flow extending toward the cavity in the molding mold and becoming the elastic material by hardening.
  • a gate for introducing a sex molding material into the cavity portion, and a first intermediate portion that receives the molding material from the gate and feeds the molding material into the cavity portion, and is opened toward the cavity portion side.
  • a vent extending in a direction away from the cavity portion for discharging unnecessary gas unnecessary for molding the gasket in the cavity portion from the cavity portion, and a second vent for receiving the unnecessary gas from the cavity portion and sending the unnecessary gas to the vent.
  • An intermediate portion that connects the opening of the vent that opens toward the cavity side and the cavity, and the cross section of the base material along the surface is equal to or larger than the opening area of the opening of the vent.
  • a molding die comprising a second intermediate portion having a cross-sectional area.
  • the "endless shape” refers to a shape that circulates and returns while continuously extending one-dimensionally and has no end because it circulates and returns.
  • the "cavity portion”, “gate”, “vent”, “first intermediate portion”, and “second intermediate portion” all refer to the shape of a part of the molding die forming a specific space. It is not a word that refers to the intangible space itself.
  • the above-mentioned “elastic material” includes not only a rubber material but also a resin material having elasticity.
  • the molding die is a split type molding die, and the first split mold on which the base material is placed in contact with the surface of the base material on the side opposite to the surface of the base material. It is a second split type that sandwiches the base material with the first split type and fixes the base material, and has the facing surface on which the cavity portion is formed as a surface on the side that sandwiches the base material. At the same time, the gate, the first intermediate portion, the vent, and the second intermediate portion are formed inside, and further extend in a direction along the base material on a surface opposite to the facing surface and connect to the gate. A second split type in which a runner is formed and a third split type laminated on the opposite surface of the second split type, the second split type penetrating the third split type.
  • the molding die according to [1] further comprising a third split die in which a spool connected to the runner is formed.
  • a plate-shaped base material and an endless gasket formed on the surface of the base material and made of an elastic material and extending along the surface of the base material are provided, and the gasket is cured.
  • the fluid molding material to be the elastic material is molded by being injected into a molding mold having a gate and a vent, and is formed at a position close to the gate at the time of molding and at the time of molding.
  • the gate or vent does not open directly into the cavity, but the first intermediate portion and the second intermediate portion provided between the gate and the cavity and between the vent and the cavity. Open to. Since such a first intermediate portion and a second intermediate portion intervene, egress may occur in the molding material cured in the intermediate portion, but egress that exposes the surface of the base material is less likely to occur. ing. Similarly, in the sealing component of the present invention, the presence of the pedestal makes it difficult for egress to expose the surface of the base material. As a result, in the present invention, deterioration of the insulating property due to egre can be suppressed.
  • FIG. 1 It is a schematic cross-sectional view of the molding die of one Embodiment of this invention which forms an endless gasket which is made of an elastic material and extends along the surface of a base material on the surface of a plate-shaped base material. It is an enlarged view of the periphery of the 1st intermediate part in the cross-sectional view of FIG. It is a schematic cross-sectional view which showed the cross section of the seal component in the vicinity of the gate of FIG. It is a schematic diagram of the seal component for a separator of a fuel cell. It is a schematic cross-sectional view of the seal component shown in FIG. It is a schematic cross-sectional view of the conventional molding die which molds a gasket on the surface of a base material. It is a figure which shows the egre generated in the gasket.
  • the molding die of the present embodiment is a seal component of the same type as the seal component 1'shown in FIGS. 4 and 5 (however, as will be described later, unlike FIG. 7, a pedestal for avoiding egre E'). (See the pedestal 3c in FIG. 3) is further provided), and the case where it is a molding die for manufacturing will be described as an example.
  • the seal component 1 (see FIG. 3) manufactured by the molding die of the present embodiment corresponds to one embodiment of the seal component of the present invention.
  • FIG. 1 is a schematic diagram of a molding die 10 according to an embodiment of the present invention, in which an endless gasket 3 made of an elastic material and extending along the surface 2a of the base material 2 is formed on the surface 2a of the plate-shaped base material 2. Cross-sectional view.
  • FIG. 1 shows a cross section of a molding die 10 of a portion that realizes a cross-sectional shape of a seal part to be manufactured (see the seal part 1 of FIG. 3 described later) as in FIG. 6 described above.
  • the molding die 10 includes a cavity portion 4, a gate 5, a first intermediate portion 41, a vent 6, and a second intermediate portion 42.
  • the cavity portion 4 is formed on the facing surface 12a of the molding die 10 facing the surface 2a of the base material 2, and has a mold shape corresponding to the endless shape of the gasket 3 of FIGS. 4 and 5. It is a part.
  • the gate 5 is a hole extending toward the cavity portion 4 in the molding die 10, and is a hole for introducing a fluid molding material which becomes the elastic material described above into the cavity portion 4 when cured. As shown in FIG. 1, the gate 5 has a shape that tapers toward the cavity portion 4, and the tip of the tapered shape opens toward the cavity portion 4, and the molding material is the gate 5. It is an opening 5a (see FIG. 2 described later) that flows out from.
  • the first intermediate portion 41 forms an intermediate space between the gate 5 and the cavity portion 4, and plays a role of receiving the molding material from the gate 5 and feeding the molding material into the cavity portion 4 through the opening 5a.
  • FIG. 2 is an enlarged view of the periphery of the first intermediate portion 41 in the cross-sectional view of FIG.
  • the first intermediate portion 41 connects the opening 5a of the gate 5 that opens toward the cavity portion 4 side and the cavity portion 4, and the cross section of the first intermediate portion 41 along the surface 2a of the base material 2 is It has a cross-sectional area equal to or larger than the opening area of the opening 5a of the gate 5.
  • the technical effect of the first intermediate portion 41 having such a configuration will be described in detail later.
  • FIG. 1 In FIG. 1
  • a first bottom portion 41a extending along the surface 2a of the base material 2 around the opening 5a of the gate 5 and a peripheral edge of the first bottom portion 41a to the cavity portion 4
  • a first intermediate portion 41 having a tubular first side surface portion 41b extending toward the periphery and connecting the peripheral edge of the first bottom portion 41a and the cavity portion 4 is shown.
  • the first intermediate portion of the present invention does not have the first bottom portion 41a and extends from the opening portion 5a of the gate 5 toward the cavity portion 4 of the gate 5. It may be a first intermediate portion formed by a tubular first side surface portion that directly connects the opening portion 5a and the cavity portion 4. In this case, the cross section of the first intermediate portion has the same cross-sectional area as the opening area of the opening 5a of the gate 5.
  • the "cylindrical shape" in the above description is not limited to the shape of a cylinder having a circular cross section, but also has a shape having a smooth curved outer shell such as an elliptical cross section or a race track shape, or a square cylinder having a polygonal cross section. Includes the shape of.
  • the first intermediate portion of the present invention does not have the first bottom portion 41a, but extends from the opening portion 5a of the gate 5 toward the cavity portion 4, and is a taper that connects the opening portion 5a of the gate 5 and the cavity portion 4 as they are. It may be the first intermediate portion formed by the shaped side surface portion. In this case, the cross section of the first intermediate portion has a cross-sectional area larger than the opening area of the opening 5a of the gate 5.
  • the vent 6 is a hole extending in the molding die 10 in a direction away from the cavity portion 4, and is a flow path of unnecessary gas for discharging unnecessary gas unnecessary for molding the gasket 3 in the cavity portion 4 from the cavity portion 4. It is a hole that becomes.
  • the unnecessary gas is air in the cavity 4 extruded by the inflow of the molding material into the cavity 4 during molding, volatile gas generated from the molding material, or the like.
  • the surplus molding material not used for molding the gasket 3 is also discharged from the cavity 4 through the vent 6, and the discharged surplus molding material is the surplus material provided in the molding die 10. It is stored in the pool 6b.
  • the vent 6 also has a shape that tapers toward the cavity 4 like the gate 5, and the tip of the tapered shape opens toward the cavity 4 side. It is an opening 6a through which the molding material flows into the vent 6.
  • the second intermediate portion 42 forms an intermediate space between the cavity portion 4 and the vent 6, receives the molding material from the cavity portion 4, and feeds the molding material to the vent 6 through the opening 6a. Play a role.
  • the configuration of the second intermediate portion 42 is the same as the configuration of the first intermediate portion 41 shown in FIG. That is, the second intermediate portion 42 connects the opening 6a of the vent 6 that opens toward the cavity portion 4 side and the cavity portion 4, and the second intermediate portion 42 of the second intermediate portion 42 along the surface 2a of the base material 2.
  • the cross section has a cross-sectional area equal to or larger than the opening area of the opening 6a of the vent 6. The technical effect of the second intermediate portion 42 having such a configuration will be described in detail later.
  • the second intermediate portion 42 is placed around the opening 6a of the vent 6 in the same manner as the configuration of the first intermediate portion 41 shown in FIG.
  • a second bottom portion extending along the surface 2a of the base material 2 and a tubular second side surface portion extending from the peripheral edge of the second bottom portion toward the cavity portion 4 and connecting the peripheral edge of the second bottom portion and the cavity portion 4 are formed.
  • FIG. 2 will be referred to for the configuration of the second intermediate portion 42, and the illustration thereof will be omitted here.
  • the second intermediate portion of the present invention does not have a second bottom portion, and has a tubular shape that extends from the opening 6a of the vent 6 toward the cavity 4 and connects the opening 6a of the vent 6 and the cavity 4 as they are. It may be a second intermediate portion formed by the second side surface portion of the above. In this case, the cross section of the second intermediate portion has the same cross-sectional area as the opening area of the opening 6a of the vent 6. Further, the second intermediate portion of the present invention does not have a second bottom portion, but has a tapered shape that extends from the opening 6a of the vent 6 toward the cavity 4 and connects the opening 6a of the vent 6 and the cavity 4 as they are. It may be a second intermediate portion formed by the side surface portions of the above. In this case, the cross section of the second intermediate portion has a cross-sectional area larger than the opening area of the opening 6a of the vent 6.
  • the molding material flows from the gate 5 to the cavity 4 via the first intermediate portion 41.
  • the flowing molding material flows along the cavity 4 with the cavity 4 extending along the surface 2a of the base material 2 as a flow path (the shape of the gasket 3 in FIGS. 4 and 5 corresponding to the cavity 4). (See), filling all the cavities 4.
  • the air existing in the cavity portion 4 before the inflow of the molding material and unnecessary gas such as volatile gas generated from the molding material are different from the first intermediate portion 41 in the cross-sectional view of FIG.
  • the gas is discharged from the cavity 4 to the vent 6 via the second intermediate 42 located on the opposite side in the horizontal direction of the above.
  • the surplus molding material after filling all the cavities 4 is also discharged from the cavities 4 to the vent 6 via the second intermediate portion 42.
  • the molding material is cured (typically cross-linked and cured over time), and the curing of the molding material causes a gasket 3 made of an elastic material on the surface 2a of the base material 2 (see FIGS. 4 and 5). Is formed.
  • the molding material accumulated in the gate 5, the vent 6, the first intermediate portion 41, and the second intermediate portion 42 is similarly cured and connected to the gasket 3.
  • the base material 2 is removed from the molding die 10', the gasket 3 and other parts are separated from each other, thereby completing the sealing component 1 in which the gasket 3 is formed on the surface 2a of the base material 2.
  • FIG. 3 is a schematic cross-sectional view showing a cross section of the seal component 1 in the vicinity of the gate 5 of FIG.
  • FIG. 3 shows that the molding material cured in the first intermediate portion 41 of FIG. 2 outside the opening 5a of the gate 5 was separated, so that Egre E is generated in this portion. ing. Since the first intermediate portion 41 is interposed between the gate 5 and the cavity portion 4 (see FIG. 2), unlike the state of FIG. 7, the egre E does not extend to the surface 2a of the base material 2. , The deterioration of insulation due to egre is suppressed. In the above, the technical effect of the first intermediate portion 41 has been described by taking the egre E generated near the gate 5 as an example, but the second intermediate portion 42 has the same technical effect as the egre generated near the vent 6. It is effective.
  • the presence of the first intermediate portion 41 and the second intermediate portion 42 realizes a molding die that suppresses deterioration of the insulating property due to egre.
  • the sealing component of FIG. 3 is provided with a plate-shaped base material 2 and an endless gasket 3 made of an elastic material formed on the surface 2a of the base material 2 and extending along the surface 2a of the base material 2. 1 corresponds to one embodiment of the sealing component of the present invention.
  • the gasket 3 is formed by injecting a fluid molding material, which becomes an elastic material by curing, into a molding die 10 having a gate 5 and a vent 6.
  • the gasket 3 is provided at a position close to the gate 5 at the time of molding (that is, a position closest to the opening 5a of the gate 5) and.
  • Each of the positions close to the vent 6 at the time of molding (that is, the position closest to the opening 6a of the vent 6) has a pedestal 3c protruding in a direction away from the surface 2a of the base material 2.
  • the presence of such a pedestal 3c makes it difficult for the surface 2a of the base material 2 to be exposed, and the deterioration of the insulating property due to the egress is suppressed.
  • the molding die of the present invention is preferably a split type molding die such as the molding die 10 shown in FIG.
  • the split type molding die 10 is provided with three split dies of a first split die 11, a second split die 12, and a third split die 13, and an aggregate of these three split dies is molded into one. Functions as a mold 10.
  • each divided type will be described.
  • the first split type 11 is a split type in which the base material 2 is placed in contact with the surface of the base material 2 on the side opposite to the surface 2a of the base material 2.
  • the second split type 12 is a split type in which the base material 2 is sandwiched between the first split type 11 and the base material 2 is fixed, and the cavity portion 4 of FIG. 1 is formed as a surface on the side where the base material 2 is sandwiched. It has a facing surface 12a.
  • the gate 5, the first intermediate portion 41, the vent 6, and the second intermediate portion 42 described above in the description of FIG. 1 are formed inside the second split mold 12.
  • a runner 7 extending in the direction along the base material 2 and connecting to the gate 5 is formed on the surface of the second split type 12 opposite to the facing surface 12a.
  • the third division type 13 is a division type that is laminated on the surface of the second division type 12 on the side opposite to the facing surface 12a.
  • the third split mold 13 is formed with a spool 8 that penetrates the third split mold 13 and connects to the runner 7 of the second split mold 12.
  • the base material 2 is sandwiched and fixed between the first division mold 11 and the second division mold 12 in the above-described embodiment, and is fixed on the surface of the second division mold 12.
  • the molding material is injected into the spool 8 of the third split die 13 laminated in the above.
  • the molding material injected into the spool 8 flows through the runner 7 on the upper part of the second split mold 12 and reaches the gate 5.
  • all the cavities flow through the gate 5 and the first intermediate portion 41 into the cavity portion 4, and flow along the cavity portion 4 with the cavity portion 4 extending along the surface 2a of the base material 2 as a flow path. Part 4 is filled.
  • the surplus molding material after filling all the cavity portions 4 is discharged from the cavity portion 4 to the vent 6 via the second intermediate portion 42, and is stored in the surplus material reservoir 6b. After the molding material is cured, the base material 2 having the gasket 3 formed on the surface 2a is removed from between the first split mold 11 and the second split mold 12, thereby completing the seal component 1.
  • the gasket 3 can be efficiently molded on the surface 2a of the base material 2.
  • the molding die of the present invention is a type in which an endless gasket extending along the surface of the base material is formed. It can be used for any sealing component. Therefore, it may be used for manufacturing a seal component other than the seal component for a fuel cell separator.
  • the present invention is useful for suppressing a decrease in insulation due to egre.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A molding die 10 for molding an endless-shaped gasket made of an elastic material on a surface 2a of a plate-like base material 2 is provided with: a cavity portion 4 formed on an opposite face 12a opposite to the surface 2a of the base material 2 and corresponding to the shape of the gasket; a gate 5 for introducing a molding material that hardens into the elastic material; a first intermediate portion 41 that connects an opening of the gate 5 with the cavity portion 4, and of which a cross section along the surface 2a of the base material 2 has a cross-sectional area greater than an opening area of the opening of the gate 5; a vent 6 for discharging unwanted gas that is not necessary for molding; and a second intermediate portion 42 that connects an opening of the vent 6 on the cavity portion 4 side extending along the surface 2a of the base material 2 with the cavity portion 4, and of which a cross section along the surface 2a of the base material 2 has a cross-sectional area greater than the opening area of the opening of the gate 5.

Description

成形金型およびシール部品Molding molds and seal parts
 本発明は、板状の基材の表面に、弾性材料からなり基材の表面に沿って延びる無端形状のガスケットを成形する成形金型、および、板状の基材と、基材表面に成形された、弾性材料からなり基材表面に沿って延びる無端形状のガスケットとを備えたシール部品に関する。 The present invention forms a molding die for molding an endless gasket made of an elastic material on the surface of a plate-shaped base material and extending along the surface of the base material, and a plate-shaped base material and molding on the surface of the base material. The present invention relates to a sealing component made of an elastic material and provided with an endless gasket extending along the surface of a substrate.
 板状の基材の表面に、弾性材料からなり基材の表面に沿って延びる無端形状のガスケットを成形する成形金型が従来から知られている(たとえば特許文献1参照)。こうした成形金型は、たとえば、ガスケットによって基材上の流体の漏れ出しを防ぐシール部品の製造に用いることができる。こうしたシール部品の典型例としては、燃料電池において膜/電極集合体(以下、MEAと呼ぶ)の両側に積層されるセパレータ用のシール部品がよく知られている。燃料電池のセパレータでは、外部に漏れないようにMEAに燃料電池用の流体(水素を含む燃料ガスや酸素を含む酸化剤ガス等)を供給する必要があり、無端形状のガスケットは、こうした燃料電池用の流体を、ガスケットで囲まれた空間内に封止(シール)する役割を果たす。 A molding die for forming an endless gasket made of an elastic material on the surface of a plate-shaped base material and extending along the surface of the base material has been conventionally known (see, for example, Patent Document 1). Such molding dies can be used, for example, in the manufacture of sealing parts that prevent fluid from leaking onto a substrate through gaskets. As a typical example of such a sealing component, a sealing component for a separator laminated on both sides of a membrane / electrode assembly (hereinafter referred to as MEA) in a fuel cell is well known. In the fuel cell separator, it is necessary to supply the fuel cell fluid (fuel gas containing hydrogen, oxidant gas containing oxygen, etc.) to the MEA so that it does not leak to the outside, and the endless gasket is such a fuel cell. It serves to seal the fuel for use in the space surrounded by the gasket.
 図4は、燃料電池のセパレータ用のシール部品1’の模式図であり、図5は、図4に示すシール部品1’の模式的な断面図である。 FIG. 4 is a schematic view of a seal component 1'for a fuel cell separator, and FIG. 5 is a schematic cross-sectional view of the seal component 1'shown in FIG.
 図4に示すようにシール部品1’では、板状の基材2の表面に、弾性材料からなり基材2の表面に沿って延びる無端形状のガスケット3が通気孔2bの周りに形成されている。図5には、図4のAA’線に沿ったシール部品1’の模式的な断面が示されており、基材2の表面から突出した4個の突出部としてガスケット3が表されている。図5に示すように、ガスケット3は、基材2の表面に接着したベース部3aと、ベース部3aから山の形状に隆起したシールリップ部3bとを有している。ここで、図4のAA’線上には、後述するように、ガスケット3の成形時にガスケット3の成形用材料が流出入する箇所が存在する。以下では、基材2の表面にガスケット3を成形することで、図4および図5に示すような燃料電池のセパレータ用のシール部品1’を製造する従来の成形金型について説明する。 As shown in FIG. 4, in the sealing component 1', an endless gasket 3 made of an elastic material and extending along the surface of the base material 2 is formed around the ventilation holes 2b on the surface of the plate-shaped base material 2. There is. FIG. 5 shows a schematic cross section of the sealing component 1'along the AA' line of FIG. 4, and the gasket 3 is represented as four protrusions protruding from the surface of the base material 2. .. As shown in FIG. 5, the gasket 3 has a base portion 3a adhered to the surface of the base material 2 and a seal lip portion 3b protruding from the base portion 3a in a mountain shape. Here, on the AA'line of FIG. 4, as will be described later, there is a portion where the molding material of the gasket 3 flows in and out when the gasket 3 is molded. Hereinafter, a conventional molding die for manufacturing a seal component 1'for a fuel cell separator as shown in FIGS. 4 and 5 by molding a gasket 3 on the surface of the base material 2 will be described.
 図6は、基材2の表面2aにガスケット3を成形する従来の成形金型10’の模式的な断面図である。 FIG. 6 is a schematic cross-sectional view of a conventional molding die 10'for molding the gasket 3 on the surface 2a of the base material 2.
 図6には、基材2の表面2aにガスケット3を成形する従来の成形金型10’における、シール部品1’の図5の断面形状を実現する部分の断面が示されている。図6に示すように、従来の成形金型10’は、キャビティ部4、ゲート5’、およびベント6’を備えている。キャビティ部4は、基材2の表面2aに対向する成形金型10’の対向面12a’上に形成され、図4および図5のガスケット3の無端形状に対応した型形状を有する部位である。ゲート5’は、成形金型10’内でキャビティ部4に向かって延びる孔であり、硬化することで上述の弾性材料となる流動性の成形用材料をキャビティ部4に導入するための孔である。また、ベント6’は、成形金型10’内でキャビティ部4から離れる方向に延びる孔であって、キャビティ部4内におけるガスケットの成形に不要な不要ガスをキャビティ部4から排出するための孔である。また、すべてのキャビティ部4を満たした後の余剰の成形用材料もキャビティ部4からベント6’ に排出される。 FIG. 6 shows a cross section of a portion of the conventional molding die 10'that molds the gasket 3 on the surface 2a of the base material 2 that realizes the cross-sectional shape of FIG. 5 of the sealing part 1'. As shown in FIG. 6, the conventional molding die 10'includes a cavity 4, a gate 5', and a vent 6'. The cavity portion 4 is a portion formed on the facing surface 12a'of the molding die 10'opposing the surface 2a of the base material 2 and having a mold shape corresponding to the endless shape of the gasket 3 of FIGS. 4 and 5. .. The gate 5'is a hole extending toward the cavity 4 in the molding die 10', and is a hole for introducing a fluid molding material which becomes the elastic material described above into the cavity 4 when cured. be. Further, the vent 6'is a hole extending in the molding die 10'in the direction away from the cavity portion 4, and is a hole for discharging unnecessary gas unnecessary for forming the gasket in the cavity portion 4 from the cavity portion 4. Is. Further, the surplus molding material after filling all the cavities 4 is also discharged from the cavities 4 to the vent 6'.
 従来の成形金型10’では、成形金型10’内に成形用材料が注入されてキャビティ部4が成形用材料で満たされた後、成形用材料が硬化することで、基材2の表面2aに、弾性材料からなるガスケット3(図4および図5参照)が形成される。ただし、ゲート5’やベント6’に溜まっていた成形用材料も同様に硬化しており、ゲート5’における成形用材料の開口部5a’の付近やベント6’ における成形用材料の開口部6a’ の付近でガスケット3とつながっている。基材2を成形金型10’から取り外す際にガスケット3と他の部分とが切り離され、これにより、基材2の表面2aにガスケット3が形成されたシール部品1’が完成する。 In the conventional molding die 10', the molding material is injected into the molding die 10', the cavity 4 is filled with the molding material, and then the molding material is cured to cure the surface of the base material 2. A gasket 3 made of an elastic material (see FIGS. 4 and 5) is formed in 2a. However, the molding material accumulated in the gate 5'and the vent 6'is also cured in the same manner, and the molding material opening 6a in the vicinity of the molding material opening 5a'in the gate 5'and in the vent 6' It is connected to gasket 3 near'. When the base material 2 is removed from the molding die 10', the gasket 3 and other parts are separated from each other, whereby the sealing part 1'in which the gasket 3 is formed on the surface 2a of the base material 2 is completed.
国際公開第2010/113558号公報International Publication No. 2010/11558
 しかしながら、ガスケット3と他の部分とが切り離される際に、本来であればガスケット3に属する箇所でこのような切り離しが行われてしまい、基材2の表面2aが露出する欠け(エグレ)が発生することがある。 However, when the gasket 3 and other parts are separated from each other, such separation is performed at a portion that normally belongs to the gasket 3, and a chip (eggle) occurs in which the surface 2a of the base material 2 is exposed. I have something to do.
 図7は、ガスケット3に生じたエグレE’を示す図である。 FIG. 7 is a diagram showing the egre E'generated on the gasket 3.
 図7には、ゲート5’の開口部5a’付近においてベース部3aにエグレE’が生じ基材2の表面2aが露出している様子が示されている。このように基材2の表面2aが露出している状態では絶縁性の低下が懸念される。以上では、ゲート5’付近のガスケット3に生じたエグレE’を例にとって説明したが、同様のエグレは、ベント6’付近のガスケット3についても生じ得る。 FIG. 7 shows a state in which an egre E'is generated in the base portion 3a near the opening 5a'of the gate 5'and the surface 2a of the base material 2 is exposed. In such a state where the surface 2a of the base material 2 is exposed, there is a concern that the insulating property may be deteriorated. In the above, the egre E'generated in the gasket 3 near the gate 5'has been described as an example, but the same egre may occur in the gasket 3 near the vent 6'.
 上記の事情を鑑み、本発明では、エグレによる絶縁性の低下を抑える成形金型、および、エグレによる絶縁性の低下が抑えられたシール部品を実現する。 In view of the above circumstances, the present invention realizes a molding die that suppresses the deterioration of the insulating property due to egre, and a sealing component that suppresses the deterioration of the insulating property due to the egre.
 上述の課題を解決するため、本発明は、以下の成形金型およびシール部品を提供する。 In order to solve the above-mentioned problems, the present invention provides the following molding dies and sealing parts.
[1] 板状の基材の表面に、弾性材料からなり前記基材の前記表面に沿って延びる無端形状のガスケットを成形する成形金型において、前記基材の前記表面に対向する前記成形金型の対向面上に形成され、前記ガスケットの前記無端形状に対応した型形状を有するキャビティ部と、前記成形金型内で前記キャビティ部に向かって延びる、硬化することで前記弾性材料となる流動性の成形用材料を前記キャビティ部に導入するためのゲートと、前記ゲートから前記成形用材料を受け入れて前記キャビティ部に送り込む第1中間部であって、前記キャビティ部側に向かって開口した前記ゲートの開口部と前記キャビティ部とを接続し前記基材の前記表面に沿った断面が前記ゲートの前記開口部の開口面積以上の断面積を有する第1中間部と、前記成形金型内で前記キャビティ部から離れる方向に延びる、前記キャビティ部内における前記ガスケットの成形に不要な不要ガスを前記キャビティ部から排出するためのベントと、前記キャビティ部から前記不要ガスを受け入れて前記ベントに送り出す第2中間部であって、前記キャビティ部側に向かって開口した前記ベントの開口部と前記キャビティ部とを接続し前記基材の前記表面に沿った断面が前記ベントの前記開口部の開口面積以上の断面積を有する第2中間部と、を備えた成形金型。 [1] In a molding die made of an elastic material and extending along the surface of the base material on the surface of a plate-shaped base material, the molding mold facing the surface of the base material. A cavity formed on the facing surface of the mold and having a mold shape corresponding to the endless shape of the gasket, and a flow extending toward the cavity in the molding mold and becoming the elastic material by hardening. A gate for introducing a sex molding material into the cavity portion, and a first intermediate portion that receives the molding material from the gate and feeds the molding material into the cavity portion, and is opened toward the cavity portion side. In the first intermediate portion connecting the opening of the gate and the cavity and having a cross section along the surface of the base material having a cross-sectional area equal to or larger than the opening area of the opening of the gate, and in the molding die. A vent extending in a direction away from the cavity portion for discharging unnecessary gas unnecessary for molding the gasket in the cavity portion from the cavity portion, and a second vent for receiving the unnecessary gas from the cavity portion and sending the unnecessary gas to the vent. An intermediate portion that connects the opening of the vent that opens toward the cavity side and the cavity, and the cross section of the base material along the surface is equal to or larger than the opening area of the opening of the vent. A molding die comprising a second intermediate portion having a cross-sectional area.
 ここで、「無端形状」とは、一次元的に連続的に延びつつ周回して戻ってくる形状であって周回して戻ってくるために端部が存在しない形状を指している。また、「キャビティ部」、「ゲート」、「ベント」、「第1中間部」、および「第2中間部」は、いずれも特定の空間を形成する成形金型の一部の形状を指しており、実体がない空間そのものを指す語ではない。また、上記の「弾性材料」にはゴム材料が含まれることに加え、弾性を有する樹脂材料も含まれる。 Here, the "endless shape" refers to a shape that circulates and returns while continuously extending one-dimensionally and has no end because it circulates and returns. Further, the "cavity portion", "gate", "vent", "first intermediate portion", and "second intermediate portion" all refer to the shape of a part of the molding die forming a specific space. It is not a word that refers to the intangible space itself. Further, the above-mentioned "elastic material" includes not only a rubber material but also a resin material having elasticity.
[2] 前記成形金型は分割タイプの成形金型であって、前記基材の前記表面とは反対側の前記基材の面に接した状態で前記基材を載せる第1分割型と、前記第1分割型との間で前記基材を挟み込んで前記基材を固定する第2分割型であって、前記基材を挟み込む側の面として前記キャビティ部が形成された前記対向面を有するとともに、内部に前記ゲート、前記第1中間部、前記ベント、および前記第2中間部が形成され、さらに前記対向面とは反対側の面において前記基材に沿った方向に延び前記ゲートに接続するランナーが形成された第2分割型と、前記第2分割型の前記反対側の面に積層される第3分割型であって、該第3分割型を貫通し前記第2分割型の前記ランナーに接続するスプールが形成された第3分割型と、を備えている[1]に記載の成形金型。 [2] The molding die is a split type molding die, and the first split mold on which the base material is placed in contact with the surface of the base material on the side opposite to the surface of the base material. It is a second split type that sandwiches the base material with the first split type and fixes the base material, and has the facing surface on which the cavity portion is formed as a surface on the side that sandwiches the base material. At the same time, the gate, the first intermediate portion, the vent, and the second intermediate portion are formed inside, and further extend in a direction along the base material on a surface opposite to the facing surface and connect to the gate. A second split type in which a runner is formed and a third split type laminated on the opposite surface of the second split type, the second split type penetrating the third split type. The molding die according to [1], further comprising a third split die in which a spool connected to the runner is formed.
[3] 前記成形金型は、前記基材に前記ガスケットが一体成形されてなる燃料電池用のシール部品を製造するための成形金型である[1]又は[2]に記載の成形金型。 [3] The molding die according to [1] or [2], wherein the molding die is a molding die for manufacturing a seal component for a fuel cell in which the gasket is integrally molded with the base material. ..
[4] 板状の基材と、前記基材の表面に成形された、弾性材料からなり前記基材の前記表面に沿って延びる無端形状のガスケットと、を備え、前記ガスケットは、硬化することで前記弾性材料となる流動性の成形用材料が、ゲートおよびベントを有する成形金型に注入されることによって成形されたものであって、該成形時における前記ゲートへの近接位置および前記成形時における前記ベントへの近接位置のそれぞれにおいて、前記基材の前記表面から離れる方向に突出した台座を有するシール部品。 [4] A plate-shaped base material and an endless gasket formed on the surface of the base material and made of an elastic material and extending along the surface of the base material are provided, and the gasket is cured. The fluid molding material to be the elastic material is molded by being injected into a molding mold having a gate and a vent, and is formed at a position close to the gate at the time of molding and at the time of molding. A sealing component having a pedestal protruding in a direction away from the surface of the base material at each of the positions close to the vent in the above.
 本発明の成形金型では、ゲートやベントがキャビティ部に直接開口するのではなく、ゲートとキャビティ部との間およびベントとキャビティ部との間に備えられた第1中間部および第2中間部に開口する。このような第1中間部および第2中間部が介在するため、中間部で硬化した成形用材料にエグレが発生することはあり得ても基材の表面が露出するようなエグレは生じにくくなっている。同様に、本発明のシール部品では、台座が存在することで基材の表面が露出するようなエグレは生じにくくなっている。この結果、本発明では、エグレによる絶縁性の低下が抑えられる。 In the molding die of the present invention, the gate or vent does not open directly into the cavity, but the first intermediate portion and the second intermediate portion provided between the gate and the cavity and between the vent and the cavity. Open to. Since such a first intermediate portion and a second intermediate portion intervene, egress may occur in the molding material cured in the intermediate portion, but egress that exposes the surface of the base material is less likely to occur. ing. Similarly, in the sealing component of the present invention, the presence of the pedestal makes it difficult for egress to expose the surface of the base material. As a result, in the present invention, deterioration of the insulating property due to egre can be suppressed.
板状の基材の表面に、弾性材料からなり基材の表面に沿って延びる無端形状のガスケットを成形する本発明の一実施形態の成形金型の模式的な断面図である。It is a schematic cross-sectional view of the molding die of one Embodiment of this invention which forms an endless gasket which is made of an elastic material and extends along the surface of a base material on the surface of a plate-shaped base material. 図1の断面図における第1中間部の周辺の拡大図である。It is an enlarged view of the periphery of the 1st intermediate part in the cross-sectional view of FIG. 図1のゲート付近におけるシール部品の断面を表した模式的な断面図である。It is a schematic cross-sectional view which showed the cross section of the seal component in the vicinity of the gate of FIG. 燃料電池のセパレータ用のシール部品の模式図である。It is a schematic diagram of the seal component for a separator of a fuel cell. 図4に示すシール部品の模式的な断面図である。It is a schematic cross-sectional view of the seal component shown in FIG. 基材の表面にガスケットを成形する従来の成形金型の模式的な断面図である。It is a schematic cross-sectional view of the conventional molding die which molds a gasket on the surface of a base material. ガスケットに生じたエグレを示す図である。It is a figure which shows the egre generated in the gasket.
 以下、本発明の実施形態を、図面を参照しながら説明する。なお、本発明は以下の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、適宜設計の変更、改良等が加えられることが理解されるべきである。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. It should be noted that the present invention is not limited to the following embodiments, and it is understood that design changes, improvements, etc. may be appropriately made based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention. It should be.
 以下では、本実施形態の成形金型が、図4および図5に示すシール部品1’と同じタイプのシール部品(ただし、後述するように、図7とは異なりエグレE’を避けるための台座(図3の台座3c参照)がさらに備えられている)を製造するための成形金型である場合を例にとって説明を行う。この本実施形態の成形金型によって製造されるシール部品1(図3参照)が本発明のシール部品の一実施形態に相当する。 In the following, the molding die of the present embodiment is a seal component of the same type as the seal component 1'shown in FIGS. 4 and 5 (however, as will be described later, unlike FIG. 7, a pedestal for avoiding egre E'). (See the pedestal 3c in FIG. 3) is further provided), and the case where it is a molding die for manufacturing will be described as an example. The seal component 1 (see FIG. 3) manufactured by the molding die of the present embodiment corresponds to one embodiment of the seal component of the present invention.
 図1は、板状の基材2の表面2aに、弾性材料からなり基材2の表面2aに沿って延びる無端形状のガスケット3を成形する本発明の一実施形態の成形金型10の模式的な断面図である。 FIG. 1 is a schematic diagram of a molding die 10 according to an embodiment of the present invention, in which an endless gasket 3 made of an elastic material and extending along the surface 2a of the base material 2 is formed on the surface 2a of the plate-shaped base material 2. Cross-sectional view.
 図1では、上述の図6と同様、製造対象のシール部品(なお後述の図3のシール部品1参照)の断面形状を実現する部分の成形金型10の断面が示されている。図1では、上述の図6および図7で説明した従来の成形金型10’の構成要素と同一の構成要素については同一の符号を付しており、以下においてもこの同一の符号を用いて説明を行う。成形金型10は、キャビティ部4、ゲート5、第1中間部41、ベント6、および第2中間部42を備えている。 FIG. 1 shows a cross section of a molding die 10 of a portion that realizes a cross-sectional shape of a seal part to be manufactured (see the seal part 1 of FIG. 3 described later) as in FIG. 6 described above. In FIG. 1, the same components as those of the conventional molding die 10'described in FIGS. 6 and 7 described above are designated by the same reference numerals, and the same reference numerals are also used below. Give an explanation. The molding die 10 includes a cavity portion 4, a gate 5, a first intermediate portion 41, a vent 6, and a second intermediate portion 42.
 キャビティ部4は、上述したように、基材2の表面2aに対向する成形金型10の対向面12a上に形成され、図4および図5のガスケット3の無端形状に対応した型形状を有する部位である。 As described above, the cavity portion 4 is formed on the facing surface 12a of the molding die 10 facing the surface 2a of the base material 2, and has a mold shape corresponding to the endless shape of the gasket 3 of FIGS. 4 and 5. It is a part.
 ゲート5は、成形金型10内でキャビティ部4に向かって延びる孔であり、硬化することで上述の弾性材料となる流動性の成形用材料をキャビティ部4に導入するための孔である。図1に示すように、ゲート5は、キャビティ部4に向かうにつれて先細りとなる形状を有しており、その先細り形状の先端は、キャビティ部4側に向かって開口し、成形用材料がゲート5から流出する開口部5a(後述の図2参照)となっている。 The gate 5 is a hole extending toward the cavity portion 4 in the molding die 10, and is a hole for introducing a fluid molding material which becomes the elastic material described above into the cavity portion 4 when cured. As shown in FIG. 1, the gate 5 has a shape that tapers toward the cavity portion 4, and the tip of the tapered shape opens toward the cavity portion 4, and the molding material is the gate 5. It is an opening 5a (see FIG. 2 described later) that flows out from.
 第1中間部41は、ゲート5とキャビティ部4の間の中間の空間を形成するものであり、開口部5aを介してゲート5から成形用材料を受け入れてキャビティ部4に送り込む役割を果たす。 The first intermediate portion 41 forms an intermediate space between the gate 5 and the cavity portion 4, and plays a role of receiving the molding material from the gate 5 and feeding the molding material into the cavity portion 4 through the opening 5a.
 図2は、図1の断面図における第1中間部41の周辺の拡大図である。 FIG. 2 is an enlarged view of the periphery of the first intermediate portion 41 in the cross-sectional view of FIG.
 第1中間部41は、キャビティ部4側に向かって開口したゲート5の開口部5aとキャビティ部4とを接続しており、基材2の表面2aに沿った第1中間部41の断面はゲート5の開口部5aの開口面積以上の断面積を有している。このような構成の第1中間部41の技術的効果については後で詳しく説明する。図2では、このような構成の一具体例として、ゲート5の開口部5aの周囲に基材2の表面2aに沿って広がる第1底部41aと、第1底部41aの周縁からキャビティ部4に向かって延び第1底部41aの周縁とキャビティ部4とを接続する筒状の第1側面部41bとを有している第1中間部41が示されている。 The first intermediate portion 41 connects the opening 5a of the gate 5 that opens toward the cavity portion 4 side and the cavity portion 4, and the cross section of the first intermediate portion 41 along the surface 2a of the base material 2 is It has a cross-sectional area equal to or larger than the opening area of the opening 5a of the gate 5. The technical effect of the first intermediate portion 41 having such a configuration will be described in detail later. In FIG. 2, as a specific example of such a configuration, a first bottom portion 41a extending along the surface 2a of the base material 2 around the opening 5a of the gate 5 and a peripheral edge of the first bottom portion 41a to the cavity portion 4 A first intermediate portion 41 having a tubular first side surface portion 41b extending toward the periphery and connecting the peripheral edge of the first bottom portion 41a and the cavity portion 4 is shown.
 以下では、このような具体例に基づき説明を行うが、本発明の第1中間部は、第1底部41aを有さず、ゲート5の開口部5aからキャビティ部4に向かって延びゲート5の開口部5aとキャビティ部4とをそのまま接続する筒状の第1側面部によって形成された第1中間部であってもよい。この場合、第1中間部の断面はゲート5の開口部5aの開口面積と同じ断面積を有することとなる。なお、以上の説明における「筒状」は、断面が円形の円筒の形状に限らず、断面が楕円状やレーストラック状等の滑らかな曲線の外郭を有する形状や、断面が多角形の角筒の形状を含んでいる。また、本発明の第1中間部は、第1底部41aを有さず、ゲート5の開口部5aからキャビティ部4に向かって広がりゲート5の開口部5aとキャビティ部4とをそのまま接続するテーパー状の側面部によって形成された第1中間部であってもよい。この場合、第1中間部の断面はゲート5の開口部5aの開口面積よりも大きい断面積を有することとなる。 Hereinafter, description will be made based on such a specific example, but the first intermediate portion of the present invention does not have the first bottom portion 41a and extends from the opening portion 5a of the gate 5 toward the cavity portion 4 of the gate 5. It may be a first intermediate portion formed by a tubular first side surface portion that directly connects the opening portion 5a and the cavity portion 4. In this case, the cross section of the first intermediate portion has the same cross-sectional area as the opening area of the opening 5a of the gate 5. The "cylindrical shape" in the above description is not limited to the shape of a cylinder having a circular cross section, but also has a shape having a smooth curved outer shell such as an elliptical cross section or a race track shape, or a square cylinder having a polygonal cross section. Includes the shape of. Further, the first intermediate portion of the present invention does not have the first bottom portion 41a, but extends from the opening portion 5a of the gate 5 toward the cavity portion 4, and is a taper that connects the opening portion 5a of the gate 5 and the cavity portion 4 as they are. It may be the first intermediate portion formed by the shaped side surface portion. In this case, the cross section of the first intermediate portion has a cross-sectional area larger than the opening area of the opening 5a of the gate 5.
 図1に戻って構成要素の説明を続ける。 Return to FIG. 1 and continue the explanation of the components.
 ベント6は、成形金型10内でキャビティ部4から離れる方向に延びる孔であって、キャビティ部4内におけるガスケット3の成形に不要な不要ガスをキャビティ部4から排出するため不要ガスの流路となる孔である。ここで、不要ガスとは、成形時においてキャビティ部4への成形用材料の流入によって押し出されたキャビティ部4内の空気や、成形用材料から発生した揮発性ガス等である。また、ガスケット3の成形に使われなかった余剰の成形用材料もキャビティ部4からベント6を通って排出され、排出された余剰の成形用材料は、成形金型10内に設けられた余剰材料溜まり6bに蓄えられる。図1に示すように、ベント6も、ゲート5と同様に、キャビティ部4に向かうにつれて先細りとなる形状を有しており、その先細り形状の先端は、キャビティ部4側に向かって開口し、成形用材料がベント6に流入する開口部6aとなっている。 The vent 6 is a hole extending in the molding die 10 in a direction away from the cavity portion 4, and is a flow path of unnecessary gas for discharging unnecessary gas unnecessary for molding the gasket 3 in the cavity portion 4 from the cavity portion 4. It is a hole that becomes. Here, the unnecessary gas is air in the cavity 4 extruded by the inflow of the molding material into the cavity 4 during molding, volatile gas generated from the molding material, or the like. Further, the surplus molding material not used for molding the gasket 3 is also discharged from the cavity 4 through the vent 6, and the discharged surplus molding material is the surplus material provided in the molding die 10. It is stored in the pool 6b. As shown in FIG. 1, the vent 6 also has a shape that tapers toward the cavity 4 like the gate 5, and the tip of the tapered shape opens toward the cavity 4 side. It is an opening 6a through which the molding material flows into the vent 6.
 第2中間部42は、キャビティ部4とベント6の間の中間の空間を形成するものであり、キャビティ部4から成形用材料を受け入れて開口部6aを介して成形用材料をベント6に送り込む役割を果たす。第2中間部42の構成は、図2に示す第1中間部41の構成と同じである。すなわち、第2中間部42は、キャビティ部4側に向かって開口したベント6の開口部6aとキャビティ部4とを接続しており、基材2の表面2aに沿った第2中間部42の断面はベント6の開口部6aの開口面積以上の断面積を有している。このような構成の第2中間部42の技術的効果については後で詳しく説明する。以下では、このような構成の第2中間部42の一具体例として、第2中間部42が、図2に示す第1中間部41の構成と同様に、ベント6の開口部6aの周囲に基材2の表面2aに沿って広がる第2底部と、第2底部の周縁からキャビティ部4に向かって延び第2底部の周縁とキャビティ部4とを接続する筒状の第2側面部とを有しているものとして説明を行う。このため、第2中間部42の構成については図2を参照することとし、ここではその図示は省略する。 The second intermediate portion 42 forms an intermediate space between the cavity portion 4 and the vent 6, receives the molding material from the cavity portion 4, and feeds the molding material to the vent 6 through the opening 6a. Play a role. The configuration of the second intermediate portion 42 is the same as the configuration of the first intermediate portion 41 shown in FIG. That is, the second intermediate portion 42 connects the opening 6a of the vent 6 that opens toward the cavity portion 4 side and the cavity portion 4, and the second intermediate portion 42 of the second intermediate portion 42 along the surface 2a of the base material 2. The cross section has a cross-sectional area equal to or larger than the opening area of the opening 6a of the vent 6. The technical effect of the second intermediate portion 42 having such a configuration will be described in detail later. In the following, as a specific example of the second intermediate portion 42 having such a configuration, the second intermediate portion 42 is placed around the opening 6a of the vent 6 in the same manner as the configuration of the first intermediate portion 41 shown in FIG. A second bottom portion extending along the surface 2a of the base material 2 and a tubular second side surface portion extending from the peripheral edge of the second bottom portion toward the cavity portion 4 and connecting the peripheral edge of the second bottom portion and the cavity portion 4 are formed. I will explain as if I have it. Therefore, FIG. 2 will be referred to for the configuration of the second intermediate portion 42, and the illustration thereof will be omitted here.
 ただし、本発明の第2中間部は、第2底部を有さず、ベント6の開口部6aからキャビティ部4に向かって延びベント6の開口部6aとキャビティ部4とをそのまま接続する筒状の第2側面部によって形成された第2中間部であってもよい。この場合、第2中間部の断面はベント6の開口部6aの開口面積と同じ断面積を有することとなる。また、本発明の第2中間部は、第2底部を有さず、ベント6の開口部6aからキャビティ部4に向かって広がりベント6の開口部6aとキャビティ部4とをそのまま接続するテーパー状の側面部によって形成された第2中間部であってもよい。この場合、第2中間部の断面はベント6の開口部6aの開口面積よりも大きい断面積を有することとなる。 However, the second intermediate portion of the present invention does not have a second bottom portion, and has a tubular shape that extends from the opening 6a of the vent 6 toward the cavity 4 and connects the opening 6a of the vent 6 and the cavity 4 as they are. It may be a second intermediate portion formed by the second side surface portion of the above. In this case, the cross section of the second intermediate portion has the same cross-sectional area as the opening area of the opening 6a of the vent 6. Further, the second intermediate portion of the present invention does not have a second bottom portion, but has a tapered shape that extends from the opening 6a of the vent 6 toward the cavity 4 and connects the opening 6a of the vent 6 and the cavity 4 as they are. It may be a second intermediate portion formed by the side surface portions of the above. In this case, the cross section of the second intermediate portion has a cross-sectional area larger than the opening area of the opening 6a of the vent 6.
 以下では、成形金型10における成形の流れについて簡単に説明しつつ、第1中間部41および第2中間部42によって生じる技術的効果について詳しく説明する。 In the following, the technical effect caused by the first intermediate portion 41 and the second intermediate portion 42 will be described in detail while briefly explaining the molding flow in the molding die 10.
 成形時には、第1中間部41を介してゲート5からキャビティ部4に成形用材料が流入する。流入した成形用材料は、基材2の表面2aに沿って延びるキャビティ部4を流路としてキャビティ部4に沿って流れながら(キャビティ部4に対応した図4および図5のガスケット3の形状を参照)、すべてのキャビティ部4を満たしていく。このとき、成形用材料の流入前にキャビティ部4に存在していた空気や、成形用材料から発生した揮発性ガス等の不要ガスは、図1の断面図では第1中間部41とは図の水平方向について反対側に位置する第2中間部42を介してキャビティ部4からベント6に排出される。また、すべてのキャビティ部4を満たした後の余剰の成形用材料も第2中間部42を介してキャビティ部4からベント6に排出される。そして、成形用材料が硬化し(典型的には経時的に架橋硬化し)、この成形用材料の硬化により基材2の表面2aには弾性材料からなるガスケット3(図4および図5参照)が形成される。この段階では、ゲート5、ベント6、第1中間部41、および第2中間部42に溜まっていた成形用材料も同様に硬化してガスケット3とつながった状態となっている。基材2を成形金型10’から取り外す際にガスケット3と他の部分とが切り離され、これにより、基材2の表面2aにガスケット3が形成されたシール部品1が完成する。 At the time of molding, the molding material flows from the gate 5 to the cavity 4 via the first intermediate portion 41. The flowing molding material flows along the cavity 4 with the cavity 4 extending along the surface 2a of the base material 2 as a flow path (the shape of the gasket 3 in FIGS. 4 and 5 corresponding to the cavity 4). (See), filling all the cavities 4. At this time, the air existing in the cavity portion 4 before the inflow of the molding material and unnecessary gas such as volatile gas generated from the molding material are different from the first intermediate portion 41 in the cross-sectional view of FIG. The gas is discharged from the cavity 4 to the vent 6 via the second intermediate 42 located on the opposite side in the horizontal direction of the above. Further, the surplus molding material after filling all the cavities 4 is also discharged from the cavities 4 to the vent 6 via the second intermediate portion 42. Then, the molding material is cured (typically cross-linked and cured over time), and the curing of the molding material causes a gasket 3 made of an elastic material on the surface 2a of the base material 2 (see FIGS. 4 and 5). Is formed. At this stage, the molding material accumulated in the gate 5, the vent 6, the first intermediate portion 41, and the second intermediate portion 42 is similarly cured and connected to the gasket 3. When the base material 2 is removed from the molding die 10', the gasket 3 and other parts are separated from each other, thereby completing the sealing component 1 in which the gasket 3 is formed on the surface 2a of the base material 2.
 ガスケット3と他の部分とが切り離される際には、本来であればガスケット3に属する箇所でこのような切り離しが行われてしまい、基材2の表面2aが露出する欠け(エグレ)が発生することがある。このように基材2の表面2aが露出している状態では絶縁性の低下が懸念される。しかしながら、本実施形態の成形金型10では、以下に説明するようにエグレによる絶縁性の低下を抑える工夫が凝らされている。 When the gasket 3 and other parts are separated from each other, such separation is performed at a portion that normally belongs to the gasket 3, and a chip (eggle) that exposes the surface 2a of the base material 2 occurs. Sometimes. In such a state where the surface 2a of the base material 2 is exposed, there is a concern that the insulating property may be deteriorated. However, in the molding die 10 of the present embodiment, as described below, a device for suppressing a decrease in insulating property due to egre is devised.
 図3は、図1のゲート5付近におけるシール部品1の断面を表した模式的な断面図である。 FIG. 3 is a schematic cross-sectional view showing a cross section of the seal component 1 in the vicinity of the gate 5 of FIG.
 図3には、ゲート5の開口部5aの外側の、図2の第1中間部41内で硬化した成形用材料において切り離しが行われたため、この部分でエグレEが生じている様子が示されている。このようにゲート5とキャビティ部4との間に第1中間部41が介在するため(図2参照)、図7の状態と異なり、エグレEは基材2の表面2aにまで及んでおらず、エグレによる絶縁性の低下が抑えられている。以上では、ゲート5付近に生じたエグレEを例にとって第1中間部41の技術的効果について説明したが、ベント6付近に生じたエグレに対しては、第2中間部42が同様の技術的効果を発揮する。 FIG. 3 shows that the molding material cured in the first intermediate portion 41 of FIG. 2 outside the opening 5a of the gate 5 was separated, so that Egre E is generated in this portion. ing. Since the first intermediate portion 41 is interposed between the gate 5 and the cavity portion 4 (see FIG. 2), unlike the state of FIG. 7, the egre E does not extend to the surface 2a of the base material 2. , The deterioration of insulation due to egre is suppressed. In the above, the technical effect of the first intermediate portion 41 has been described by taking the egre E generated near the gate 5 as an example, but the second intermediate portion 42 has the same technical effect as the egre generated near the vent 6. It is effective.
 このように、本実施形態では、第1中間部41および第2中間部42の存在により、エグレによる絶縁性の低下を抑える成形金型が実現している。 As described above, in the present embodiment, the presence of the first intermediate portion 41 and the second intermediate portion 42 realizes a molding die that suppresses deterioration of the insulating property due to egre.
 ここで、板状の基材2と、基材2の表面2aに成形された、弾性材料からなり基材2の表面2aに沿って延びる無端形状のガスケット3とを備えた図3のシール部品1が本発明のシール部品の一実施形態に相当する。上述したように、ガスケット3は、硬化することで弾性材料となる流動性の成形用材料が、ゲート5およびベント6を有する成形金型10に注入されることによって成形されたものである。ガスケット3は、図3および図4で上述したベース部3aやシールリップ部3bに加え、成形時においてゲート5に近接していた位置(すなわちゲート5の開口部5aに最も近い位置)、および、成形時においてベント6に近接していた位置(すなわちベント6の開口部6aに最も近い位置)のそれぞれにおいて、基材2の表面2aから離れる方向に突出した台座3cを有している。このような台座3cが存在することで基材2の表面2aが露出するようなエグレは生じにくくなっており、エグレによる絶縁性の低下が抑えられる。 Here, the sealing component of FIG. 3 is provided with a plate-shaped base material 2 and an endless gasket 3 made of an elastic material formed on the surface 2a of the base material 2 and extending along the surface 2a of the base material 2. 1 corresponds to one embodiment of the sealing component of the present invention. As described above, the gasket 3 is formed by injecting a fluid molding material, which becomes an elastic material by curing, into a molding die 10 having a gate 5 and a vent 6. In addition to the base portion 3a and the seal lip portion 3b described above in FIGS. 3 and 4, the gasket 3 is provided at a position close to the gate 5 at the time of molding (that is, a position closest to the opening 5a of the gate 5) and. Each of the positions close to the vent 6 at the time of molding (that is, the position closest to the opening 6a of the vent 6) has a pedestal 3c protruding in a direction away from the surface 2a of the base material 2. The presence of such a pedestal 3c makes it difficult for the surface 2a of the base material 2 to be exposed, and the deterioration of the insulating property due to the egress is suppressed.
 図1に戻って、成形金型10の構成についてさらに詳しく説明する。 Returning to FIG. 1, the configuration of the molding die 10 will be described in more detail.
 本発明の成形金型は、図1に示す成形金型10のような分割タイプの成形金型であることが好ましい。分割タイプの成形金型10では、第1分割型11、第2分割型12、および第3分割型13の3つの分割型が備えられており、これら3つの分割型の集合体が1つの成形金型10として機能する。以下、個々の分割型について説明する。 The molding die of the present invention is preferably a split type molding die such as the molding die 10 shown in FIG. The split type molding die 10 is provided with three split dies of a first split die 11, a second split die 12, and a third split die 13, and an aggregate of these three split dies is molded into one. Functions as a mold 10. Hereinafter, each divided type will be described.
 第1分割型11は、基材2の表面2aとは反対側の基材2の面に接した状態で基材2を載せる分割型である。 The first split type 11 is a split type in which the base material 2 is placed in contact with the surface of the base material 2 on the side opposite to the surface 2a of the base material 2.
 第2分割型12は、第1分割型11との間で基材2を挟み込んで基材2を固定する分割型であり、基材2を挟み込む側の面として図1のキャビティ部4が形成された対向面12aを有している。第2分割型12の内部には、図1の説明で上述した、ゲート5、第1中間部41、ベント6、および第2中間部42が形成されている。さらに、対向面12aとは反対側の第2分割型12の面において基材2に沿った方向に延びゲート5に接続するランナー7が形成されている。 The second split type 12 is a split type in which the base material 2 is sandwiched between the first split type 11 and the base material 2 is fixed, and the cavity portion 4 of FIG. 1 is formed as a surface on the side where the base material 2 is sandwiched. It has a facing surface 12a. Inside the second split mold 12, the gate 5, the first intermediate portion 41, the vent 6, and the second intermediate portion 42 described above in the description of FIG. 1 are formed. Further, a runner 7 extending in the direction along the base material 2 and connecting to the gate 5 is formed on the surface of the second split type 12 opposite to the facing surface 12a.
 第3分割型13は、対向面12aとは反対側の第2分割型12の面上に積層される分割型である。第3分割型13には、第3分割型13を貫通し第2分割型12のランナー7に接続するスプール8が形成されている。 The third division type 13 is a division type that is laminated on the surface of the second division type 12 on the side opposite to the facing surface 12a. The third split mold 13 is formed with a spool 8 that penetrates the third split mold 13 and connects to the runner 7 of the second split mold 12.
 このような分割タイプの成形金型10では、まず、上述した態様で第1分割型11と第2分割型12との間で基材2が挟み込んで固定され、第2分割型12の面上に積層された第3分割型13のスプール8に成形用材料が注入される。スプール8に注入された成形用材料は、第2分割型12の上部のランナー7を流れてゲート5に到達する。そして、ゲート5および第1中間部41を通ってキャビティ部4内に流入し、基材2の表面2aに沿って延びるキャビティ部4を流路としてキャビティ部4に沿って流れながら、すべてのキャビティ部4を満たしていく。なお、すべてのキャビティ部4を満たした後の余剰の成形用材料は、第2中間部42を介してキャビティ部4からベント6に排出され、余剰材料溜まり6bに蓄えられる。成形用材料の硬化後、表面2aにガスケット3が形成された基材2が第1分割型11と第2分割型12との間から取り外され、これにより、シール部品1が完成する。 In such a division type molding die 10, first, the base material 2 is sandwiched and fixed between the first division mold 11 and the second division mold 12 in the above-described embodiment, and is fixed on the surface of the second division mold 12. The molding material is injected into the spool 8 of the third split die 13 laminated in the above. The molding material injected into the spool 8 flows through the runner 7 on the upper part of the second split mold 12 and reaches the gate 5. Then, all the cavities flow through the gate 5 and the first intermediate portion 41 into the cavity portion 4, and flow along the cavity portion 4 with the cavity portion 4 extending along the surface 2a of the base material 2 as a flow path. Part 4 is filled. The surplus molding material after filling all the cavity portions 4 is discharged from the cavity portion 4 to the vent 6 via the second intermediate portion 42, and is stored in the surplus material reservoir 6b. After the molding material is cured, the base material 2 having the gasket 3 formed on the surface 2a is removed from between the first split mold 11 and the second split mold 12, thereby completing the seal component 1.
 このように分割タイプの成形金型10を用いることで、基材2の表面2aへのガスケット3の成形を効率よく行うことができる。 By using the split type molding die 10 in this way, the gasket 3 can be efficiently molded on the surface 2a of the base material 2.
 以上が本実施形態の説明である。 The above is the explanation of this embodiment.
 以上では、燃料電池のセパレータ用のシール部品1を製造する場合を例にとって説明したが、本発明の成形金型は、基材の表面に沿って延びる無端形状のガスケットが形成されているタイプの任意のシール部品に対して用いることができる。このため、燃料電池のセパレータ用のシール部品以外のシール部品の製造に用いられてもよい。 In the above, the case of manufacturing the seal component 1 for the separator of the fuel cell has been described as an example, but the molding die of the present invention is a type in which an endless gasket extending along the surface of the base material is formed. It can be used for any sealing component. Therefore, it may be used for manufacturing a seal component other than the seal component for a fuel cell separator.
 本発明は、エグレによる絶縁性の低下を抑えるのに有用である。 The present invention is useful for suppressing a decrease in insulation due to egre.
1:シール部品、
1’:シール部品、
2:基材、
2a:表面、
2b:通気孔、
3:ガスケット、
3a:ベース部、
3b:シールリップ部、
4:キャビティ部、
5:ゲート、
5’:ゲート、
5a:開口部、
5a’:開口部、
6:ベント、
6’:ベント、
6a:開口部、
6a’:開口部、
6b:余剰材料溜まり、
7:ランナー、
8:スプール、
10:成形金型、
10’:成形金型、
11:第1分割型、
12:第2分割型、
13:第3分割型、
41:第1中間部、
41a:第1底部、
41b:第1側面部、
42:第2中間部、
E:エグレ、
E’:エグレ。
1: Seal parts,
1': Seal parts,
2: Base material,
2a: Surface,
2b: Vent,
3: Gasket,
3a: Base part,
3b: Seal lip part,
4: Cavity part,
5: Gate,
5': Gate,
5a: opening,
5a': Opening,
6: Bent,
6': Bent,
6a: opening,
6a': opening,
6b: Accumulation of surplus material,
7: Runner,
8: Spool,
10: Molding mold,
10': Molding mold,
11: First division type,
12: Second division type,
13: Third division type,
41: First middle part,
41a: 1st bottom,
41b: First side surface,
42: Second middle part,
E: Egure,
E': Egure.

Claims (4)

  1.  板状の基材の表面に、弾性材料からなり前記基材の前記表面に沿って延びる無端形状のガスケットを成形する成形金型において、
     前記基材の前記表面に対向する前記成形金型の対向面上に形成され、前記ガスケットの前記無端形状に対応した型形状を有するキャビティ部と、
     前記成形金型内で前記キャビティ部に向かって延びる、硬化することで前記弾性材料となる流動性の成形用材料を前記キャビティ部に導入するためのゲートと、
     前記ゲートから前記成形用材料を受け入れて前記キャビティ部に送り込む第1中間部であって、前記キャビティ部側に向かって開口した前記ゲートの開口部と前記キャビティ部とを接続し前記基材の前記表面に沿った断面が前記ゲートの前記開口部の開口面積以上の断面積を有する第1中間部と、
     前記成形金型内で前記キャビティ部から離れる方向に延びる、前記キャビティ部内における前記ガスケットの成形に不要な不要ガスを前記キャビティ部から排出するためのベントと、
     前記キャビティ部から前記不要ガスを受け入れて前記ベントに送り出す第2中間部であって、前記キャビティ部側に向かって開口した前記ベントの開口部と前記キャビティ部とを接続し前記基材の前記表面に沿った断面が前記ベントの前記開口部の開口面積以上の断面積を有する第2中間部と、を備えた成形金型。
    In a molding die for molding an endless gasket made of an elastic material and extending along the surface of the base material on the surface of a plate-shaped base material.
    A cavity portion formed on the facing surface of the molding die facing the surface of the base material and having a mold shape corresponding to the endless shape of the gasket.
    A gate that extends toward the cavity in the molding die and introduces a fluid molding material that becomes an elastic material by curing into the cavity.
    The first intermediate portion that receives the molding material from the gate and feeds it into the cavity portion, and connects the opening of the gate and the cavity portion that are opened toward the cavity portion side to connect the cavity portion to the base material. A first intermediate portion having a cross-sectional area along the surface equal to or larger than the opening area of the opening of the gate,
    A vent extending from the cavity portion in the molding die in a direction away from the cavity portion and for discharging unnecessary gas unnecessary for molding the gasket in the cavity portion from the cavity portion.
    A second intermediate portion that receives the unnecessary gas from the cavity portion and sends it to the vent, and connects the opening of the vent and the cavity portion that are opened toward the cavity portion side to connect the cavity portion to the surface of the base material. A molding die comprising a second intermediate portion having a cross-sectional area equal to or larger than the opening area of the opening of the vent.
  2.  前記成形金型は分割タイプの成形金型であって、
     前記基材の前記表面とは反対側の前記基材の面に接した状態で前記基材を載せる第1分割型と、
     前記第1分割型との間で前記基材を挟み込んで前記基材を固定する第2分割型であって、前記基材を挟み込む側の面として前記キャビティ部が形成された前記対向面を有するとともに、内部に前記ゲート、前記第1中間部、前記ベント、および前記第2中間部が形成され、さらに前記対向面とは反対側の面において前記基材に沿った方向に延び前記ゲートに接続するランナーが形成された第2分割型と、
     前記第2分割型の前記反対側の面に積層される第3分割型であって、該第3分割型を貫通し前記第2分割型の前記ランナーに接続するスプールが形成された第3分割型と、を備えている請求項1に記載の成形金型。
    The molding die is a split type molding die.
    A first split type in which the base material is placed in contact with the surface of the base material on the side opposite to the surface of the base material.
    It is a second split type that sandwiches the base material with the first split type and fixes the base material, and has the facing surface on which the cavity portion is formed as a surface on the side that sandwiches the base material. At the same time, the gate, the first intermediate portion, the vent, and the second intermediate portion are formed inside, and further extend in a direction along the base material on a surface opposite to the facing surface and connect to the gate. The second division type in which the runners are formed
    A third division type that is laminated on the opposite surface of the second division type and has a spool formed through the third division type and connected to the runner of the second division type. The molding die according to claim 1, further comprising a mold.
  3.  前記成形金型は、前記基材に前記ガスケットが一体成形されてなる燃料電池用のシール部品を製造するための成形金型である請求項1又は2に記載の成形金型。 The molding die according to claim 1 or 2, wherein the molding die is a molding die for manufacturing a seal component for a fuel cell in which the gasket is integrally molded with the base material.
  4.  板状の基材と、
     前記基材の表面に成形された、弾性材料からなり前記基材の前記表面に沿って延びる無端形状のガスケットと、を備え、
     前記ガスケットは、硬化することで前記弾性材料となる流動性の成形用材料が、ゲートおよびベントを有する成形金型に注入されることによって成形されたものであって、該成形時における前記ゲートへの近接位置および前記成形時における前記ベントへの近接位置のそれぞれにおいて、前記基材の前記表面から離れる方向に突出した台座を有するシール部品。
    Plate-shaped base material and
    An endless gasket made of an elastic material formed on the surface of the substrate and extending along the surface of the substrate.
    The gasket is formed by injecting a fluid molding material, which becomes an elastic material when cured, into a molding die having a gate and a vent, and is formed into the gate at the time of molding. A sealing component having a pedestal protruding in a direction away from the surface of the base material at each of a position close to the base material and a position close to the vent during molding.
PCT/JP2020/040250 2020-01-16 2020-10-27 Molding die and sealing member WO2021145047A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2021570651A JP7129575B2 (en) 2020-01-16 2020-10-27 Forming molds and sealing parts
EP20913649.8A EP4091787A4 (en) 2020-01-16 2020-10-27 Molding die and sealing member
CN202080086362.0A CN114786910A (en) 2020-01-16 2020-10-27 Molding die and sealing member
US17/779,632 US20230001613A1 (en) 2020-01-16 2020-10-27 Molding die and seal part

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020004890 2020-01-16
JP2020-004890 2020-01-16

Publications (1)

Publication Number Publication Date
WO2021145047A1 true WO2021145047A1 (en) 2021-07-22

Family

ID=76864106

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2020/040250 WO2021145047A1 (en) 2020-01-16 2020-10-27 Molding die and sealing member

Country Status (5)

Country Link
US (1) US20230001613A1 (en)
EP (1) EP4091787A4 (en)
JP (1) JP7129575B2 (en)
CN (1) CN114786910A (en)
WO (1) WO2021145047A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6087044A (en) * 1983-10-20 1985-05-16 Matsushita Electric Works Ltd Manufacture of resin stock with sealing member
JP2000185116A (en) * 1998-12-21 2000-07-04 Sumitomo Rubber Ind Ltd Die for injection molding of golf ball and method of manufacturing the golf ball
JP2010003508A (en) * 2008-06-19 2010-01-07 Nissan Motor Co Ltd Fuel cell separator, its manufacturing method, and fuel cell
WO2010113558A1 (en) 2009-03-31 2010-10-07 Nok株式会社 Seal component manufacturing method and mold
JP2011098480A (en) * 2009-11-05 2011-05-19 Aisan Industry Co Ltd Method for producing throttle valve

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5833903A (en) * 1996-12-10 1998-11-10 Great American Gumball Corporation Injection molding encapsulation for an electronic device directly onto a substrate
JP4237128B2 (en) * 2003-10-24 2009-03-11 パナソニック株式会社 Fuel cell separator mold, fuel cell separator manufacturing method, fuel cell separator, fuel cell separator manufacturing apparatus, and fuel cell
JP5099352B2 (en) * 2008-05-23 2012-12-19 Nok株式会社 Manufacturing method of seal parts
JP5297825B2 (en) * 2009-01-29 2013-09-25 内山工業株式会社 Gasket structure and manufacturing method thereof
JP5155992B2 (en) * 2009-12-18 2013-03-06 日本写真印刷株式会社 Injection mold
JP2014092191A (en) * 2012-11-01 2014-05-19 Nok Corp Base material integrated type seal and metal mold for manufacturing the same
JP6383200B2 (en) * 2014-07-10 2018-08-29 Nok株式会社 Manufacturing method of plate-integrated gasket
JP6494975B2 (en) * 2014-10-31 2019-04-03 Nok株式会社 Molding method and mold for molded product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6087044A (en) * 1983-10-20 1985-05-16 Matsushita Electric Works Ltd Manufacture of resin stock with sealing member
JP2000185116A (en) * 1998-12-21 2000-07-04 Sumitomo Rubber Ind Ltd Die for injection molding of golf ball and method of manufacturing the golf ball
JP2010003508A (en) * 2008-06-19 2010-01-07 Nissan Motor Co Ltd Fuel cell separator, its manufacturing method, and fuel cell
WO2010113558A1 (en) 2009-03-31 2010-10-07 Nok株式会社 Seal component manufacturing method and mold
JP2011098480A (en) * 2009-11-05 2011-05-19 Aisan Industry Co Ltd Method for producing throttle valve

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP4091787A4

Also Published As

Publication number Publication date
US20230001613A1 (en) 2023-01-05
JPWO2021145047A1 (en) 2021-07-22
EP4091787A4 (en) 2024-04-17
EP4091787A1 (en) 2022-11-23
CN114786910A (en) 2022-07-22
JP7129575B2 (en) 2022-09-01

Similar Documents

Publication Publication Date Title
JP5585754B2 (en) Seal part manufacturing method and mold
US10103364B2 (en) Base material integrated type seal and metal mold for manufacturing the same
US11557771B2 (en) Electrochemically active unit for an electrochemical device
US10854894B2 (en) Method of manufacturing plate-integrated gasket
JP5297825B2 (en) Gasket structure and manufacturing method thereof
US10381662B2 (en) Separator for fuel cell, fuel cell, and manufacturing method of separator
WO2021145047A1 (en) Molding die and sealing member
JP2008226722A (en) Gasket integration type membrane-electrode assembly, fuel cell including it, membrane protecting structure, and manufacturing method of gasket integration type membrane-electrode assembly
JP4193059B2 (en) Fuel cell components
US8105518B2 (en) Method for joining first and second members to each other through a joint material
JP2007141486A (en) Molding method of rubber packing for fuel battery
JP5202360B2 (en) Gasket structure and manufacturing method thereof
KR102264147B1 (en) Gas diffusion layer embedded gasket for fuel cell, and gasket embedded membrane-electrode assembly with the same
JP3933993B2 (en) Fuel cell separator
JP2005209351A (en) Forming method of rubber packing for fuel cell
JP2601434Y2 (en) Rubber mold stress cone molding die
CN111477911B (en) Fuel cell and fuel cell stack
JP5067527B2 (en) Manufacturing method of fuel cell seal structure
US20220410454A1 (en) Gasket member manufacturing method and gasket member
JP6147867B2 (en) Isolation of water transport plates from elastomer seals
JP2021097001A (en) Separator for fuel cell and method for manufacturing the same

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20913649

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2021570651

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2020913649

Country of ref document: EP

Effective date: 20220816