WO2021143151A1 - Catalyst, preparation method therefor, and process for electrocatalytic decomposition of water into hydrogen - Google Patents

Catalyst, preparation method therefor, and process for electrocatalytic decomposition of water into hydrogen Download PDF

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WO2021143151A1
WO2021143151A1 PCT/CN2020/112475 CN2020112475W WO2021143151A1 WO 2021143151 A1 WO2021143151 A1 WO 2021143151A1 CN 2020112475 W CN2020112475 W CN 2020112475W WO 2021143151 A1 WO2021143151 A1 WO 2021143151A1
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nickel
catalyst
copper
copper material
water
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French (fr)
Chinese (zh)
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郑南峰
李智森
刘圣杰
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厦门大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/33Electric or magnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00Electrodes; Manufacture thereof not otherwise provided for
    • C25B11/04Electrodes; Manufacture thereof not otherwise provided for characterised by the material
    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
    • C25B11/055Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material
    • C25B11/057Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material consisting of a single element or compound
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00Electrodes; Manufacture thereof not otherwise provided for
    • C25B11/04Electrodes; Manufacture thereof not otherwise provided for characterised by the material
    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
    • C25B11/073Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material
    • C25B11/075Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of a single catalytic element or catalytic compound
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

Definitions

  • the invention belongs to the technical field of catalysts, and relates to a catalyst, a preparation method and a process for electrocatalytically decomposing water to produce hydrogen.
  • Hydrogen energy is regarded as the clean energy with the most development potential in the 21st century.
  • Commonly used hydrogen production technologies include hydrogen production from coal, hydrogen production from natural gas and petroleum, industrial by-product hydrogen, hydrogen production from electrolysis of water, etc.
  • the hydrogen production technology from electrolysis of water mainly includes alkaline water electrolyzer (AE), proton exchange membrane water electrolysis Cells (PEM) and Solid Oxide Water Electrolysis Cells (SOE).
  • AE technology is the most mature, and the production cost is relatively low, and it has entered the practical stage.
  • Costs include electricity prices and catalyst costs. Since electricity prices are relatively fixed, reducing the cost of catalysts becomes a must.
  • the catalysts used in AE technology are mainly precious metal catalysts, which have the problems of small reserves, high costs, and difficulty in large-scale application. Due to its abundant reserves, low price, and non-precious metal catalysts with the theoretical hydrogen evolution activity closest to precious metals, metallic nickel has rich application prospects for industrial production.
  • non-precious metal catalysts have encountered several problems in practical applications: (1) Highly active transition metal catalysts are easily oxidized in air, thereby losing their catalytic activity; (2) It is difficult for ordinary catalysts to work in the actual hydrogen production environment. Work stably for a long time; (3) Lack of simple and cheap synthetic methods to prepare highly efficient and stable catalysts.
  • the purpose of the present invention is to provide a metal nickel-based multilayer coating structure with an original catalyst, which has good structural stability, no precious metals, and low cost.
  • Another object of the present invention is to provide a catalyst preparation method, which has simple raw materials, low price, simple preparation method, low cost, and large-scale production.
  • Another object of the present invention is to provide a process for producing hydrogen by electrocatalytic decomposition of water, which adopts the catalyst of the present invention and has the characteristics of high catalytic activity and good stability.
  • the present invention adopts the following technical solutions,
  • the substrate of the catalyst is a copper material
  • the surface of the copper material is covered with a cubic phase structure of nickel
  • the surface of the cubic phase structure of the nickel is covered with a hexagonal phase structure of nickel
  • the surface of the hexagonal phase structure of the nickel Nickel oxide or nickel hydroxide is provided;
  • the thickness of the cubic phase structure metallic nickel is 10 to 200 nm
  • the thickness of the hexagonal phase structure metallic nickel is 3 to 14 nm
  • the thickness of the nickel oxide or nickel hydroxide is 1 to 5nm.
  • the thickness of the cubic phase structure metallic nickel is 30-180 nm. More preferably, the thickness of the cubic phase structure metallic nickel is 50-130 nm.
  • the thickness of the hexagonal phase structure metallic nickel is 4-12 nm. More preferably, the thickness of the hexagonal phase structure metallic nickel is 5-10 nm.
  • the thickness of the nickel oxide or nickel hydroxide is 2 to 4 nm.
  • the copper material is selected from at least one of foamed copper, copper powder, copper mesh and copper foil.
  • a method for preparing the catalyst according to any one of the above embodiments comprising the following steps:
  • the copper material is ultrasonically degreased and degreasing in acetone or absolute ethanol, washed with ultrapure water, placed in hydrochloric acid to ultrasonically remove surface oxides, and then cleaned with ultrapure water to obtain a pretreated copper material;
  • nickel source 1 part is added to 15-60 parts of N,N-dimethylformamide (DMF) to obtain a nickel source solution;
  • the nickel source in step (3) is selected from at least one of nickel chloride, nickel sulfate, nickel nitrate and nickel acetylacetonate.
  • step (4) after the sodium formate solution and the nickel solution are added to the reaction kettle, the liquid surface is immersed in the copper material.
  • the reaction filling ratio is 45-75%.
  • the reaction kettle is placed in an ultrasonic generator for ultrasonic vibration for 5-15 minutes.
  • the oxygen atmosphere in step (4) is selected from oxygen or a mixed gas containing oxygen.
  • the volume fraction of oxygen in the mixed gas is not less than 5%.
  • the mixed gas is air.
  • An electrocatalytic decomposition of aquatic hydrogen production process uses the catalyst described in any one of the above embodiments.
  • the catalyst of the present invention has many catalytic active sites at its surface interface, and the exposed surface of the surface has a hexagonal phase structure, which forms a crystalline heterojunction with the cubic nickel in the inner layer; the hexagonal phase structure on the surface further passes through the surface Modification of oxides and hydroxides, thereby showing higher electrocatalytic activity and stability.
  • the catalyst of the present invention can be directly used as an electrode material for electrocatalytic reaction.
  • the nickel metal material and the copper material substrate can form a tightly combined heterojunction without additional binders, and the surface treatment is simple and gentle, which greatly improves the electrical conductivity.
  • the structural stability of the catalytic electrode is simple and gentle, which greatly improves the electrical conductivity.
  • the catalyst of the present invention can be assembled and applied to an electrolyzed water hydrogen production device, works well and stably, and has a large industrial application potential.
  • Figure 1 is a schematic diagram of the structure of the catalyst of the present invention
  • 1-copper material 2-cubic phase structure metallic nickel, 3-hexagonal phase structure metallic nickel, 4-nickel oxide or nickel hydroxide.
  • Example 2 is a high-resolution scanning transmission microscope image and a Fourier transform image of the catalyst 1 of Example 1.
  • FIG. 3 is a Raman spectrum of Catalyst 2 of Example 2.
  • FIG. 4 is an X-ray photoelectron spectrogram of the catalyst 2 of Example 2.
  • FIG. 4 is an X-ray photoelectron spectrogram of the catalyst 2 of Example 2.
  • FIG. 5 is a scanning electron micrograph of the catalyst 4 of Example 4.
  • Figure 6 is a polarization curve (LSV) diagram of the catalyst 1 of Example 1 in a 1M KOH electrolyte.
  • Figure 7 is a long-term hydrogen evolution stability test diagram of catalyst 1 of Example 1 in 1M KOH electrolyte.
  • Figure 8 is a long-term hydrogen evolution stability test diagram of the catalyst 2 of Example 2 in a 4M KOH electrolyte.
  • 1-catalyst 2 is used directly after preparation, 2-catalyst 2 is prepared and placed in air for 2 days, 3-catalyst 2 is prepared and placed in air for 4 days, 4-catalyst 2 is prepared and placed in air 6 days.
  • Figure 9 is a polarization curve (LSV) diagram of the catalyst 2 of Example 2 in a 4M KOH electrolyte.
  • 1-catalyst 2 is tested directly after preparation, and 2-catalyst 2 is tested after being tested in a harsh electrocatalytic environment with long-term, high-current, and high-alkaline concentration electrolyte.
  • Fig. 10 is a graph of the polarization curve (LSV) of the catalyst 6 of Example 6 in a 6M KOH electrolyte at 80°C.
  • FIG. 11 is a test diagram of the water splitting performance of the catalyst 1 in Example 1.
  • FIG. 11 is a test diagram of the water splitting performance of the catalyst 1 in Example 1.
  • Fig. 12 is a diagram of a complete water dissolution device for catalyst 1 in Example 1.
  • a- the test diagram of the device b- the appearance diagram of the device, c- the electrolytic cell diagram of the device, d- the electrolytic cell diagram of the device, e- the catalysts of different sizes 1
  • Example 2 Mix the sodium formate solution and the nickel chloride solution into a 25ml reaction kettle after uniformly sonicating, add the pre-treated foamed copper in Example 1, seal it, and place it in a temperature-programmed oven at a heating rate of 3°C/min at 150°C React for 24 hours, cool to room temperature, take out the foamed copper, wash alternately with water and ethanol for 3 times, dry in vacuum at 60°C for 12 hours, and test the polarization curve of electrochemical hydrogen evolution, then place it in the air at room temperature for 6 hours to oxidize. Catalyst 2.
  • Example 2 Mix the sodium formate solution and the nickel nitrate solution into a 25ml reactor after uniformly sonicating, add the pre-treated foamed copper in Example 1, seal it, and place it in a temperature-programmed oven with a heating rate of 3°C/min at 160°C React for 20 hours, cool to room temperature, take out the foamed copper, wash alternately with water and ethanol 3 times, dry in vacuum at 60°C for 12 hours, and then conduct electrochemical hydrogen evolution polarization curve test, then place it in the air at room temperature for 15 hours to oxidize to obtain a catalyst 4.
  • the copper powder was ultrasonically degreasing and degreasing in acetone for 10 minutes, rinsed with ultrapure water for 3 times, placed in 2mol/L hydrochloric acid for 10 minutes to remove surface oxides, and then washed with ultrapure water for 3 times to obtain pretreated copper powder;
  • the copper mesh is cut into small pieces of 0.5 ⁇ 3cm, degreasing and degreasing in acetone ultrasonically for 10 minutes, rinsed with ultrapure water for 3 times, placed in 1mol/L hydrochloric acid and ultrasonicated for 10 minutes to remove surface oxides, and then cleaned with ultrapure water for 3 times to obtain Pretreatment of copper mesh;
  • the copper foil is cut into small pieces of 0.5 ⁇ 3cm, degreasing and degreasing in acetone ultrasonically for 10 minutes, rinsed with ultrapure water for 3 times, placed in 1mol/L hydrochloric acid and ultrasonicated for 10 minutes to remove surface oxides, and then cleaned with ultrapure water for 3 times to obtain Pretreatment of copper foil;
  • the catalyst 1 prepared in Example 1 was subjected to the electrocatalytic water splitting hydrogen production test: a three-electrode test system was used on the electrochemical workstation CHI660E, the working electrode was the catalyst 1 electrode, the counter electrode was a graphite carbon sheet, and the reference electrode was mercury- Mercury oxide electrode.
  • the test electrolyte is a 1mol/L potassium hydroxide aqueous solution at 25°C, and the test is saturated with high-purity nitrogen, and the test temperature is room temperature.
  • the sweep rate is 1mV/s
  • the solution ohmic drop iR compensation correction is performed, and it is converted to the electrode potential of the reversible hydrogen electrode (RHE).
  • the results of the stability test are recorded through the potential-time curve.
  • Figure 6 shows the polarization curve (LSV) of catalyst 1 in 1M KOH electrolyte. It can be seen that the electrode of catalyst 1 exhibits high hydrogen evolution activity in alkaline medium, and the current density is -10mA ⁇ cm -2 At and -100 mA ⁇ cm -2 , the overpotentials of the comparative catalyst 1 were 87mV and 157mV, respectively, while the overpotentials of the catalyst 1 of the present invention were only 54mV and 112mV, respectively. The activity of the catalyst prepared by the invention is significantly higher than that of blank nickel foam and copper foam, and is even similar to commercial precious metal platinum carbon electrodes under high current density. Fig.
  • FIG. 7 is a long-term hydrogen evolution stability test diagram of catalyst 1 of the present invention in 1M KOH electrolyte. It can be seen that after 20 hours of continuous electrolysis at a current density of 20 mA ⁇ cm -2 , the hydrogen evolution overpotential of catalyst 1 is maintained at 73 mV There is no obvious attenuation on the left and right, while the platinum-carbon catalyst in Comparative Example 2 has a more obvious attenuation.
  • the catalyst 2 prepared in Example 2 was used for the electrocatalytic water splitting hydrogen production test: according to the steps of the above electrocatalytic water splitting hydrogen production activity and stability test 1, the working electrode was changed to the catalyst 2 electrode, and the electrolyte was changed to 4mol/ L potassium hydroxide aqueous solution, the rest of the steps remain unchanged.
  • Figure 8 is a long-term hydrogen evolution stability test diagram of catalyst 2 in 4M KOH electrolyte. It shows that catalyst 2 can maintain stable activity at a higher current density and simulate the intermittent and voltage fluctuations during actual application. After testing, the catalyst 2 can still maintain good electrocatalytic stability after being placed in the air for 2 days, 4 days, and 6 days after the test.
  • Figure 9 shows the polarization curve (LSV) of catalyst 2 tested under 4M KOH electrolyte at room temperature. It can be seen that catalyst 2 has been tested in a harsh electrocatalytic environment with a long time, high current, and high alkaline concentration electrolyte. After that, the catalytic activity can still be maintained well without decay. Therefore, the catalyst electrode of the present invention has good working tolerance of strong alkaline media.
  • LSV polarization curve
  • the catalyst 6 prepared in Example 6 was used for the electrocatalytic water splitting hydrogen production test: according to the steps of the above electrocatalytic water splitting hydrogen production activity and stability test 1, the working electrode was changed to the catalyst 3 electrode, and the electrolyte was changed to 80°C 6mol/L potassium hydroxide aqueous solution, the rest of the steps remain unchanged.
  • Fig. 10 is the polarization curve (LSV) diagram of the catalyst 6 of Example 6 in a 6M KOH electrolyte at 80°C. It can be seen that the electrode of the catalyst 6 can still perform higher in a strong and harsh alkaline medium. The hydrogen evolution activity.
  • the nickel nickel disulfide coated foamed nickel catalyst is used as a catalyst for complete water desorption and oxygen evolution.
  • Catalyst 1 in Example 1 is used as a hydrogen evolution catalyst. It is assembled as a complete water desorption catalyst and installed in a self-designed large-area complete dewatering device for water decomposition. Performance Testing. Test method: The two-electrode test system is used on the electrochemical workstation CHI660E, the test electrolyte is 25°C 1mol/L potassium hydroxide aqueous solution, the test temperature is room temperature, and the scan rate is 2mV/s during linear sweep voltammetry curve test.
  • Fig. 11 is a test chart of the water decomposition performance of the test.
  • the overpotential required for complete water dissolution of 10 mA ⁇ cm -2 is only 1.53V, and there is basically no attenuation of stable operation for 15 hours at a current density of 20 mA ⁇ cm -2.
  • Attached Figure 12 is a diagram of the complete water solution device for this test.

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Abstract

Disclosed are a catalyst, a preparation method therefor, and a process for the electrocatalytic decomposition of water into hydrogen. A base of a catalyst is a copper material, wherein the surface of the copper material is coated with metal nickel of a cubic phase structure, the surface of the nickel metal with a cubic phase structure is coated with nickel metal of a hexagonal structure, and nickel oxide or nickel hydroxide is provided on the surface of the nickel metal with a hexagonal structure, wherein the thickness of the nickel metal with a cubic phase structure is 10 to 200 nm; the thickness of the nickel metal with a hexagonal structure is 3 to 14 nm; and the thickness of the nickel oxide or nickel hydroxide is 1 to 5 nm. The catalyst has the characteristics of a high efficiency, a good stability, a low cost, and a simple preparation method in the process for the electrocatalytic decomposition of water into hydrogen, and has great potential application value.

Description

一种催化剂、制备方法及电催化分解水产氢工艺Catalyst, preparation method and electrocatalytic decomposition of water to produce hydrogen process 技术领域Technical field
本发明属于催化剂技术领域,涉及一种催化剂、制备方法及电催化分解水产氢工艺。The invention belongs to the technical field of catalysts, and relates to a catalyst, a preparation method and a process for electrocatalytically decomposing water to produce hydrogen.
背景技术Background technique
氢能源被视为21世纪最具发展潜力的清洁能源。常用的制氢技术包括煤制氢、天然气与石油制氢、工业副产氢、电解水制氢等,其中电解水制氢技术主要有碱性水的电解槽(AE)、质子交换膜水电解槽(PEM)和固体氧化物水电解槽(SOE)。AE技术最为成熟,生产成本相对较低,已经进入实用阶段。但限制AE技术推广的最主要问题还是成本,成本包括电价和催化剂成本等,由于电价成本相对比较固定,降低催化剂的成本就成为必须。降低催化剂的成本主要有三种途径:一是降低催化剂本身的成本,二是提高催化剂的催化活性,三是提高催化剂的使用时间。Hydrogen energy is regarded as the clean energy with the most development potential in the 21st century. Commonly used hydrogen production technologies include hydrogen production from coal, hydrogen production from natural gas and petroleum, industrial by-product hydrogen, hydrogen production from electrolysis of water, etc. The hydrogen production technology from electrolysis of water mainly includes alkaline water electrolyzer (AE), proton exchange membrane water electrolysis Cells (PEM) and Solid Oxide Water Electrolysis Cells (SOE). AE technology is the most mature, and the production cost is relatively low, and it has entered the practical stage. However, the main problem that restricts the promotion of AE technology is cost. Costs include electricity prices and catalyst costs. Since electricity prices are relatively fixed, reducing the cost of catalysts becomes a must. There are three main ways to reduce the cost of the catalyst: one is to reduce the cost of the catalyst itself, the other is to increase the catalytic activity of the catalyst, and the third is to increase the use time of the catalyst.
目前AE技术使用的催化剂主要是贵金属催化剂,存在储量少、成本高、难以规模化应用的问题。金属镍由于储量丰富、价格低廉、理论析氢活性最接近贵金属的非贵金属催化剂,富有工业化生产的应用前景。At present, the catalysts used in AE technology are mainly precious metal catalysts, which have the problems of small reserves, high costs, and difficulty in large-scale application. Due to its abundant reserves, low price, and non-precious metal catalysts with the theoretical hydrogen evolution activity closest to precious metals, metallic nickel has rich application prospects for industrial production.
但是非贵金属催化剂在实际应用中所遇到了几个问题:(1)高活性的过渡金属催化剂在空气中易氧化,从而丧失催化活性;(2)通常的催化剂难以在实际的产氢工作环境下长时间稳定工作;(3)缺乏简易、廉价的合成方法来制备高效稳定的催化剂。However, non-precious metal catalysts have encountered several problems in practical applications: (1) Highly active transition metal catalysts are easily oxidized in air, thereby losing their catalytic activity; (2) It is difficult for ordinary catalysts to work in the actual hydrogen production environment. Work stably for a long time; (3) Lack of simple and cheap synthetic methods to prepare highly efficient and stable catalysts.
发明内容Summary of the invention
本发明的目的是提供一种催化剂具有独创性的基于金属镍的多层包覆结构,结构稳定性好,不使用贵金属,成本低。The purpose of the present invention is to provide a metal nickel-based multilayer coating structure with an original catalyst, which has good structural stability, no precious metals, and low cost.
本发明的另一个目的在于提供一种催化剂的制备方法,所用原料简单、价格便宜,制备方法简单、成本低、可规模化生产。Another object of the present invention is to provide a catalyst preparation method, which has simple raw materials, low price, simple preparation method, low cost, and large-scale production.
本发明还有一个目的在于提供一种电催化分解水产氢工艺,采用本发明的催化剂,具有催化活性高、稳定性好的特点。Another object of the present invention is to provide a process for producing hydrogen by electrocatalytic decomposition of water, which adopts the catalyst of the present invention and has the characteristics of high catalytic activity and good stability.
本发明采用以下的技术方案,The present invention adopts the following technical solutions,
一种催化剂,所述催化剂的基底为铜材料,所述铜材料表面包覆立方相结构金属镍,所述立方相结构金属镍表面包覆六方相结构金属镍,所述六方相结构金属镍表面设置有氧化镍或氢氧化镍;所述立方相结构金属镍的厚度为10~200nm,所述六方相结构金属镍的厚度为 3~14nm,所述氧化镍或氢氧化镍的厚度为1~5nm。A catalyst, the substrate of the catalyst is a copper material, the surface of the copper material is covered with a cubic phase structure of nickel, the surface of the cubic phase structure of the nickel is covered with a hexagonal phase structure of nickel, and the surface of the hexagonal phase structure of the nickel Nickel oxide or nickel hydroxide is provided; the thickness of the cubic phase structure metallic nickel is 10 to 200 nm, the thickness of the hexagonal phase structure metallic nickel is 3 to 14 nm, and the thickness of the nickel oxide or nickel hydroxide is 1 to 5nm.
优选的,所述立方相结构金属镍的厚度为30~180nm。更优选的,所述立方相结构金属镍的厚度为50~130nm。Preferably, the thickness of the cubic phase structure metallic nickel is 30-180 nm. More preferably, the thickness of the cubic phase structure metallic nickel is 50-130 nm.
优选的,所述六方相结构金属镍的厚度为4~12nm。更优选的,所述六方相结构金属镍的厚度为5~10nm。Preferably, the thickness of the hexagonal phase structure metallic nickel is 4-12 nm. More preferably, the thickness of the hexagonal phase structure metallic nickel is 5-10 nm.
优选的,所述氧化镍或氢氧化镍的厚度为2~4nm。Preferably, the thickness of the nickel oxide or nickel hydroxide is 2 to 4 nm.
优选的,所述铜材料选自泡沫铜、铜粉、铜网和铜箔中的至少一种。Preferably, the copper material is selected from at least one of foamed copper, copper powder, copper mesh and copper foil.
一种上述任一实施方案所述的催化剂的制备方法,包括以下步骤,A method for preparing the catalyst according to any one of the above embodiments, comprising the following steps:
(1)所述铜材料在丙酮或无水乙醇中超声脱脂除油,超纯水冲洗,置入盐酸中超声去除表面氧化物,再用超纯水清洗,获得预处理铜材料;(1) The copper material is ultrasonically degreased and degreasing in acetone or absolute ethanol, washed with ultrapure water, placed in hydrochloric acid to ultrasonically remove surface oxides, and then cleaned with ultrapure water to obtain a pretreated copper material;
(2)按重量份数计,1份甲酸钠加入到4~20份水中,获得甲酸钠溶液;(2) In parts by weight, 1 part of sodium formate is added to 4-20 parts of water to obtain a sodium formate solution;
(3)按重量份数计,1份镍源加入到15~60份N,N-二甲基甲酰胺(DMF)中,获得镍源溶液;(3) In terms of parts by weight, 1 part of nickel source is added to 15-60 parts of N,N-dimethylformamide (DMF) to obtain a nickel source solution;
(4)将步骤(1)获得的预处理铜材料、步骤(2)获得的甲酸钠溶液和步骤(3)获得的镍源溶液加入到反应釜中,密封,置于150~180℃环境下反应12~24小时,冷却,取出铜材料,清洗,真空干燥,进行电化学析氢极化曲线测试,取出,常温下置于氧气氛围中5~20小时,获得所述催化剂。(4) Add the pretreated copper material obtained in step (1), the sodium formate solution obtained in step (2), and the nickel source solution obtained in step (3) into the reaction kettle, seal, and react at 150-180°C After 12-24 hours, cool, take out the copper material, clean, vacuum dry, perform electrochemical hydrogen evolution polarization curve test, take it out, and place it in an oxygen atmosphere at room temperature for 5-20 hours to obtain the catalyst.
优选的,步骤(3)中所述镍源选自氯化镍、硫酸镍、硝酸镍和乙酰丙酮镍中的至少一种。Preferably, the nickel source in step (3) is selected from at least one of nickel chloride, nickel sulfate, nickel nitrate and nickel acetylacetonate.
优选的,步骤(4)中所述甲酸钠溶液和所述镍溶液加入到反应釜后液面浸没过所述铜材料。Preferably, in step (4), after the sodium formate solution and the nickel solution are added to the reaction kettle, the liquid surface is immersed in the copper material.
优选的,步骤(4)中所述反应釜中加入铜材料、甲酸钠溶液和镍源溶液后,反应填充比例为45~75%。Preferably, after copper material, sodium formate solution and nickel source solution are added to the reaction kettle in step (4), the reaction filling ratio is 45-75%.
优选的,步骤(4)中所述反应釜中加入铜材料、甲酸钠溶液和镍源溶液之后,密封之前,反应釜置于超声波发生器中超声震荡5~15分钟。Preferably, after adding copper material, sodium formate solution and nickel source solution to the reaction kettle in step (4), before sealing, the reaction kettle is placed in an ultrasonic generator for ultrasonic vibration for 5-15 minutes.
优选的,步骤(4)中所述氧气氛围选自氧气或含氧气的混合气体。Preferably, the oxygen atmosphere in step (4) is selected from oxygen or a mixed gas containing oxygen.
更优选的,所述混合气体中氧气的体积分数不低于5%。More preferably, the volume fraction of oxygen in the mixed gas is not less than 5%.
进一步优选的,所述混合气体为空气。Further preferably, the mixed gas is air.
一种电催化分解水产氢工艺,所述工艺的催化剂使用上述任一实施方案所述的催化剂。An electrocatalytic decomposition of aquatic hydrogen production process, the catalyst of the process uses the catalyst described in any one of the above embodiments.
本发明的有益效果:The beneficial effects of the present invention:
(1)本发明的催化剂在其表界面处有较多的催化活性位点,表面暴露面为六方相结构, 与内层的立方相镍形成晶相异质结;表面六方相结构进一步通过表面氧化物、氢氧化物的修饰,从而表现出较高的电催化活性和稳定性。(1) The catalyst of the present invention has many catalytic active sites at its surface interface, and the exposed surface of the surface has a hexagonal phase structure, which forms a crystalline heterojunction with the cubic nickel in the inner layer; the hexagonal phase structure on the surface further passes through the surface Modification of oxides and hydroxides, thereby showing higher electrocatalytic activity and stability.
(2)本发明的催化剂可直接作为电催化反应的电极材料,镍金属材料与铜材料基底无需外加粘结剂便形成紧密结合的异质结,且表面处理简单温和,极大提高了该电催化电极的结构稳定性。(2) The catalyst of the present invention can be directly used as an electrode material for electrocatalytic reaction. The nickel metal material and the copper material substrate can form a tightly combined heterojunction without additional binders, and the surface treatment is simple and gentle, which greatly improves the electrical conductivity. The structural stability of the catalytic electrode.
(3)本发明的催化剂可组装应用于电解水制氢装置中,工作良好稳定,有较大的工业化应用潜力。(3) The catalyst of the present invention can be assembled and applied to an electrolyzed water hydrogen production device, works well and stably, and has a large industrial application potential.
附图说明Description of the drawings
图1为本发明的催化剂的结构示意图,Figure 1 is a schematic diagram of the structure of the catalyst of the present invention,
其中,1-铜材料,2-立方相结构金属镍,3-六方相结构金属镍,4-氧化镍或氢氧化镍。Among them, 1-copper material, 2-cubic phase structure metallic nickel, 3-hexagonal phase structure metallic nickel, 4-nickel oxide or nickel hydroxide.
图2为实施例1的催化剂1的高分辨扫描透射显微镜图和傅里叶变换图。2 is a high-resolution scanning transmission microscope image and a Fourier transform image of the catalyst 1 of Example 1.
图3为实施例2的催化剂2的拉曼光谱图。FIG. 3 is a Raman spectrum of Catalyst 2 of Example 2. FIG.
图4为实施例2的催化剂2的X射线光电子能谱图。FIG. 4 is an X-ray photoelectron spectrogram of the catalyst 2 of Example 2. FIG.
图5为实施例4的催化剂4的扫描电镜图。FIG. 5 is a scanning electron micrograph of the catalyst 4 of Example 4. FIG.
图6为实施例1的催化剂1在1M KOH电解液中的极化曲线(LSV)图,Figure 6 is a polarization curve (LSV) diagram of the catalyst 1 of Example 1 in a 1M KOH electrolyte.
其中,1-催化剂1,2-对比例2中铂碳催化剂,3-对比例1中对比催化剂1,4-泡沫镍,5-泡沫铜。Among them, 1-catalyst 1, 2-platinum-carbon catalyst in comparative example 2, 3-comparative catalyst 1, 4-foam nickel, and 5-foam copper in comparative example 1.
图7为实施例1的催化剂1在1M KOH电解液中的长时间析氢稳定性测试图,Figure 7 is a long-term hydrogen evolution stability test diagram of catalyst 1 of Example 1 in 1M KOH electrolyte.
其中,1-催化剂1,2-对比例2中铂碳催化剂。Among them, 1-Catalyst 1, 2-Platinum-carbon catalyst in Comparative Example 2.
图8为实施例2的催化剂2在4M KOH电解液中的长时间析氢稳定性测试图。Figure 8 is a long-term hydrogen evolution stability test diagram of the catalyst 2 of Example 2 in a 4M KOH electrolyte.
其中,1-催化剂2制备后直接使用,2-催化剂2制备后在空气中置放2天,3-催化剂2制备后在空气中置放4天,4-催化剂2制备后在空气中置放6天。Among them, 1-catalyst 2 is used directly after preparation, 2-catalyst 2 is prepared and placed in air for 2 days, 3-catalyst 2 is prepared and placed in air for 4 days, 4-catalyst 2 is prepared and placed in air 6 days.
图9为实施例2的催化剂2在4M KOH电解液中的极化曲线(LSV)图。Figure 9 is a polarization curve (LSV) diagram of the catalyst 2 of Example 2 in a 4M KOH electrolyte.
其中,1-催化剂2制备后直接测试,2-催化剂2经过长时间、大电流、高碱性浓度电解液的苛刻电催化环境中测试后再测试。Among them, 1-catalyst 2 is tested directly after preparation, and 2-catalyst 2 is tested after being tested in a harsh electrocatalytic environment with long-term, high-current, and high-alkaline concentration electrolyte.
图10为实施例6的催化剂6在80℃6M KOH电解液中的极化曲线(LSV)图。Fig. 10 is a graph of the polarization curve (LSV) of the catalyst 6 of Example 6 in a 6M KOH electrolyte at 80°C.
图11为实施例1中催化剂1的水分解性能测试图。FIG. 11 is a test diagram of the water splitting performance of the catalyst 1 in Example 1. FIG.
图12为实施例1中催化剂1的全解水装置图,Fig. 12 is a diagram of a complete water dissolution device for catalyst 1 in Example 1.
其中,a-装置的测试图,b-装置外观图,c-装置的电解槽图,d-装置的电解槽图,e- 不同尺寸的催化剂1Among them, a- the test diagram of the device, b- the appearance diagram of the device, c- the electrolytic cell diagram of the device, d- the electrolytic cell diagram of the device, e- the catalysts of different sizes 1
具体实施方式Detailed ways
以下藉由特定的具体实施例说明本发明的实施方式,熟悉此技艺的人士可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。The following specific examples illustrate the implementation of the present invention. Those familiar with the art can easily understand the other advantages and effects of the present invention from the content disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技艺的人士的了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如「上」、「内」、「外」、「底」、「一」、「中」等用语,也仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当也视为本发明可实施的范畴,合先叙明。It should be noted that the structure, ratio, size, etc. shown in the accompanying drawings in this specification are only used to match the content disclosed in the specification for the understanding and reading of those who are familiar with the art, and are not intended to limit the implementation of the present invention. Therefore, it does not have technical significance. Any structural modification, proportional relationship change or size adjustment shall fall within the present invention without affecting the effects that can be produced by the present invention and the objectives that can be achieved. The disclosed technical content must be within the scope of coverage. At the same time, the terms "upper", "inner", "outer", "bottom", "one", "in" and other terms quoted in this manual are only for the convenience of description and are not meant to limit the present invention. The scope of implementation, and the change or adjustment of the relative relationship, shall be regarded as the scope of implementation of the present invention without substantial changes to the technical content, and shall be described first.
实施例1Example 1
泡沫铜裁剪成1×2×2cm的小块,在丙酮中超声脱脂除油10min,超纯水冲洗3次,置入1mol/L盐酸中超声10min去除表面氧化物,再用超纯水清洗3次,获得预处理泡沫铜;Cut the foamed copper into small pieces of 1×2×2cm, degrease and remove oil in acetone ultrasonically for 10 minutes, rinse with ultrapure water for 3 times, put it in 1mol/L hydrochloric acid and ultrasonic for 10 minutes to remove surface oxides, and then rinse with ultrapure water 3 Second, obtain pre-treated foamed copper;
称取0.33g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.05gNiCl 2·6H 2O加入13mlDMF中超声溶解,获得氯化镍溶液; Weigh 0.33g of sodium formate and add it to 1.5ml of ultrapure water to obtain a sodium formate solution; Weigh 0.05g of NiCl 2 ·6H 2 O into 13ml of DMF to dissolve ultrasonically to obtain a nickel chloride solution;
将甲酸钠溶液和氯化镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入预处理泡沫铜,密封,置于程序升温烘箱中,升温速率3℃/min,在160℃下反应18小时,冷却至室温,取出泡沫铜,水和乙醇交替清洗3次,60℃真空干燥12h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化10小时,获得催化剂1。Mix the sodium formate solution and the nickel chloride solution into a 25ml reactor after uniformly sonicating, add the pre-treated foamed copper, seal, and place in a temperature-programmed oven with a heating rate of 3°C/min and react at 160°C for 18 hours. Cooled to room temperature, took out the foamed copper, washed with water and ethanol alternately 3 times, dried in vacuum at 60°C for 12 hours, and then subjected to electrochemical hydrogen evolution polarization curve test, placed in the air at room temperature for 10 hours to oxidize to obtain catalyst 1.
实施例2Example 2
称取0.2g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.2g NiCl 2·6H 2O加入13mlDMF中超声溶解,获得氯化镍溶液; Weigh 0.2g of sodium formate and add it to 1.5ml of ultrapure water to obtain a sodium formate solution; weigh 0.2g of NiCl 2 ·6H 2 O into 13ml of DMF to dissolve ultrasonically to obtain a nickel chloride solution;
将甲酸钠溶液和氯化镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入实施例1中的预处理泡沫铜,密封,置于程序升温烘箱中,升温速率3℃/min,在150℃下反应24小时,冷却至室温,取出泡沫铜,水和乙醇交替清洗3次,60℃真空干燥12h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化6小时,获得催化剂2。Mix the sodium formate solution and the nickel chloride solution into a 25ml reaction kettle after uniformly sonicating, add the pre-treated foamed copper in Example 1, seal it, and place it in a temperature-programmed oven at a heating rate of 3°C/min at 150°C React for 24 hours, cool to room temperature, take out the foamed copper, wash alternately with water and ethanol for 3 times, dry in vacuum at 60°C for 12 hours, and test the polarization curve of electrochemical hydrogen evolution, then place it in the air at room temperature for 6 hours to oxidize. Catalyst 2.
实施例3Example 3
称取0.1g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.4g乙酰丙酮镍加入 13mlDMF中超声溶解,获得乙酰丙酮镍溶液;Weigh 0.1g of sodium formate into 1.5ml of ultrapure water to obtain a sodium formate solution; weigh 0.4g of nickel acetylacetonate into 13ml of DMF to dissolve ultrasonically to obtain a nickel acetylacetonate solution;
将甲酸钠溶液和乙酰丙酮镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入实施例1中的预处理泡沫铜,密封,置于程序升温烘箱中,升温速率3℃/min,在160℃下反应20小时,冷却至室温,取出泡沫铜,水和乙醇交替清洗3次,60℃真空干燥12h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化10小时,获得催化剂3。Mix the sodium formate solution and the nickel acetylacetonate solution into a 25ml reactor after uniformly sonicating, add the pretreated foamed copper in Example 1, seal it, and place it in a temperature-programmed oven at a heating rate of 3°C/min at 160°C React for 20 hours, cool to room temperature, take out the foamed copper, wash alternately with water and ethanol 3 times, dry in vacuum at 60°C for 12 hours, and test the polarization curve of electrochemical hydrogen evolution, then place it in the air at room temperature for 10 hours to oxidize. Catalyst 3.
实施例4Example 4
称取0.15g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.7g硝酸镍加入13mlDMF中超声溶解,获得硝酸镍溶液;Weigh 0.15g of sodium formate and add it to 1.5ml of ultrapure water to obtain a sodium formate solution; Weigh 0.7g of nickel nitrate and add 13ml of DMF to ultrasonically dissolve to obtain a nickel nitrate solution;
将甲酸钠溶液和硝酸镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入实施例1中的预处理泡沫铜,密封,置于程序升温烘箱中,升温速率3℃/min,在160℃下反应20小时,冷却至室温,取出泡沫铜,水和乙醇交替清洗3次,60℃真空干燥12h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化15小时,获得催化剂4。Mix the sodium formate solution and the nickel nitrate solution into a 25ml reactor after uniformly sonicating, add the pre-treated foamed copper in Example 1, seal it, and place it in a temperature-programmed oven with a heating rate of 3°C/min at 160°C React for 20 hours, cool to room temperature, take out the foamed copper, wash alternately with water and ethanol 3 times, dry in vacuum at 60°C for 12 hours, and then conduct electrochemical hydrogen evolution polarization curve test, then place it in the air at room temperature for 15 hours to oxidize to obtain a catalyst 4.
实施例5Example 5
铜粉在丙酮中超声脱脂除油10min,超纯水冲洗3次,置入2mol/L盐酸中超声10min去除表面氧化物,再用超纯水清洗3次,获得预处理铜粉;The copper powder was ultrasonically degreasing and degreasing in acetone for 10 minutes, rinsed with ultrapure water for 3 times, placed in 2mol/L hydrochloric acid for 10 minutes to remove surface oxides, and then washed with ultrapure water for 3 times to obtain pretreated copper powder;
称取0.06g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.1g乙酰丙酮镍加入13mlDMF中超声溶解,获得乙酰丙酮镍溶液;Weigh 0.06 g of sodium formate and add it to 1.5 ml of ultrapure water to obtain a sodium formate solution; weigh 0.1 g of nickel acetylacetonate into 13 ml of DMF to dissolve ultrasonically to obtain a nickel acetylacetonate solution;
将甲酸钠溶液和乙酰丙酮镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入预处理铜粉,密封,置于程序升温烘箱中,升温速率4℃/min,在180℃下反应12小时,冷却至室温,取出铜粉,水和乙醇交替清洗3次,60℃真空干燥10h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化20小时,获得催化剂5。Mix the sodium formate solution and the nickel acetylacetonate solution into a 25ml reactor after uniformly sonicating, add the pretreated copper powder, seal it, and place it in a temperature-programmed oven with a heating rate of 4°C/min and react at 180°C for 12 hours. After cooling to room temperature, the copper powder was taken out, washed with water and ethanol alternately 3 times, dried in vacuum at 60°C for 10 hours, and then subjected to the electrochemical hydrogen evolution polarization curve test, placed in the air at room temperature for 20 hours to oxidize, and catalyst 5 was obtained.
实施例6Example 6
铜网裁剪成0.5×3cm的小片,在丙酮中超声脱脂除油10min,超纯水冲洗3次,置入1mol/L盐酸中超声10min去除表面氧化物,再用超纯水清洗3次,获得预处理铜网;The copper mesh is cut into small pieces of 0.5×3cm, degreasing and degreasing in acetone ultrasonically for 10 minutes, rinsed with ultrapure water for 3 times, placed in 1mol/L hydrochloric acid and ultrasonicated for 10 minutes to remove surface oxides, and then cleaned with ultrapure water for 3 times to obtain Pretreatment of copper mesh;
称取0.25g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.3g硝酸镍加入13mlDMF中超声溶解,获得硝酸镍溶液;Weigh 0.25g of sodium formate and add it to 1.5ml of ultrapure water to obtain a sodium formate solution; weigh 0.3g of nickel nitrate into 13ml of DMF to dissolve ultrasonically to obtain a nickel nitrate solution;
将甲酸钠溶液和硝酸镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入预处理铜网,密封,置于程序升温烘箱中,升温速率3℃/min,在170℃下反应15小时,冷却至室温,取出铜网,水和乙醇交替清洗3次,50℃真空干燥20h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化5小时,获得催化剂6。Mix the sodium formate solution and the nickel nitrate solution into a 25ml reactor after uniformly sonicating, add a pre-treated copper mesh, seal, and place in a temperature-programmed oven with a heating rate of 3°C/min, react at 170°C for 15 hours, and cool At room temperature, take out the copper mesh, wash with water and ethanol alternately 3 times, dry at 50°C under vacuum for 20 hours, and test the polarization curve of electrochemical hydrogen evolution, place it in the air at room temperature for 5 hours to oxidize to obtain catalyst 6.
实施例7Example 7
铜箔裁剪成0.5×3cm的小片,在丙酮中超声脱脂除油10min,超纯水冲洗3次,置入1mol/L盐酸中超声10min去除表面氧化物,再用超纯水清洗3次,获得预处理铜箔;The copper foil is cut into small pieces of 0.5×3cm, degreasing and degreasing in acetone ultrasonically for 10 minutes, rinsed with ultrapure water for 3 times, placed in 1mol/L hydrochloric acid and ultrasonicated for 10 minutes to remove surface oxides, and then cleaned with ultrapure water for 3 times to obtain Pretreatment of copper foil;
称取0.12g甲酸钠加入到1.5ml超纯水中,获得甲酸钠溶液;称取0.25g硝酸镍加入13mlDMF中超声溶解,获得硝酸镍溶液;Weigh 0.12g of sodium formate and add it to 1.5ml of ultrapure water to obtain a sodium formate solution; Weigh 0.25g of nickel nitrate and add 13ml of DMF to ultrasonically dissolve to obtain a nickel nitrate solution;
将甲酸钠溶液和硝酸镍溶液混合超声震荡均匀后加入到25ml反应釜中,加入预处理铜箔,密封,置于程序升温烘箱中,升温速率3℃/min,在170℃下反应15小时,冷却至室温,取出铜箔,水和乙醇交替清洗3次,50℃真空干燥20h,再进行电化学析氢极化曲线测试后,常温下置于空气中放置氧化12小时,获得催化剂7。Mix the sodium formate solution and the nickel nitrate solution into a 25ml reactor after uniformly sonicating and shaking, add the pretreated copper foil, seal, and place in a temperature-programmed oven at a heating rate of 3°C/min, react at 170°C for 15 hours, and cool. At room temperature, take out the copper foil, wash it with water and ethanol alternately 3 times, and dry it in vacuum at 50°C for 20 hours. After electrochemical hydrogen evolution polarization curve test, it is placed in the air at room temperature for 12 hours to oxidize, and catalyst 7 is obtained.
对比例1Comparative example 1
实施例1的制备步骤中,60℃真空干燥12h,不进行空气氧化,获得对比催化剂1。In the preparation step of Example 1, vacuum drying was performed at 60° C. for 12 hours without air oxidation, and comparative catalyst 1 was obtained.
对比例2Comparative example 2
负载于泡沫铜基底上的铂碳催化剂。Platinum-carbon catalyst supported on foamed copper substrate.
电催化水分解产氢活性和稳定性测试1Electrocatalytic water splitting hydrogen production activity and stability test 1
将实施例1中制备的催化剂1进行电催化水分解产氢测试:在电化学工作站CHI660E上采用三电极测试体系,工作电极为催化剂1电极,对电极为石墨碳片,参比电极为汞-氧化汞电极。测试电解液为25℃1mol/L的氢氧化钾水溶液,测试中通高纯氮气进行饱和处理,测试温度为室温。线性扫描伏安曲线测试时,扫描速率为1mV/s,并进行溶液欧姆降iR补偿校正,且换算为可逆氢电极(RHE)的电极电势。稳定性测试结果通过电势-时间曲线记录。The catalyst 1 prepared in Example 1 was subjected to the electrocatalytic water splitting hydrogen production test: a three-electrode test system was used on the electrochemical workstation CHI660E, the working electrode was the catalyst 1 electrode, the counter electrode was a graphite carbon sheet, and the reference electrode was mercury- Mercury oxide electrode. The test electrolyte is a 1mol/L potassium hydroxide aqueous solution at 25°C, and the test is saturated with high-purity nitrogen, and the test temperature is room temperature. In linear sweep voltammetry curve test, the sweep rate is 1mV/s, and the solution ohmic drop iR compensation correction is performed, and it is converted to the electrode potential of the reversible hydrogen electrode (RHE). The results of the stability test are recorded through the potential-time curve.
附图6为催化剂1在1M KOH电解液中的极化曲线(LSV)图,可以看出,催化剂1电极在碱性介质中表现出较高的析氢活性,电流密度在-10mA·cm -2和-100mA·cm -2下,对比例催化剂1过电势分别为87mV和157mV,而本发明催化剂1的过电势仅分别为54mV和112mV。本发明所制的催化剂活性明显高于空白的泡沫镍、泡沫铜,甚至在高电流密度下与商业贵金属铂碳电极相近。附图7为本发明的催化剂1在1M KOH电解液中的长时间析氢稳定性测试图,可以看出在电流密度20mA·cm -2下持续电解20小时后,催化剂1析氢过电位维持在73mV左右无明显衰减,而对比例2中的铂碳催化剂,活性衰减则较为明显。 Figure 6 shows the polarization curve (LSV) of catalyst 1 in 1M KOH electrolyte. It can be seen that the electrode of catalyst 1 exhibits high hydrogen evolution activity in alkaline medium, and the current density is -10mA·cm -2 At and -100 mA·cm -2 , the overpotentials of the comparative catalyst 1 were 87mV and 157mV, respectively, while the overpotentials of the catalyst 1 of the present invention were only 54mV and 112mV, respectively. The activity of the catalyst prepared by the invention is significantly higher than that of blank nickel foam and copper foam, and is even similar to commercial precious metal platinum carbon electrodes under high current density. Fig. 7 is a long-term hydrogen evolution stability test diagram of catalyst 1 of the present invention in 1M KOH electrolyte. It can be seen that after 20 hours of continuous electrolysis at a current density of 20 mA·cm -2 , the hydrogen evolution overpotential of catalyst 1 is maintained at 73 mV There is no obvious attenuation on the left and right, while the platinum-carbon catalyst in Comparative Example 2 has a more obvious attenuation.
电催化水分解产氢活性和稳定性测试2Electrocatalytic water splitting hydrogen production activity and stability test 2
用实施例2中制备的催化剂2进行电催化水分解产氢测试:按照上述电催化水分解产氢活性和稳定性测试1的步骤,将工作电极改为催化剂2电极,电解液改为4mol/L的氢氧化钾水溶液,其余步骤不变。The catalyst 2 prepared in Example 2 was used for the electrocatalytic water splitting hydrogen production test: according to the steps of the above electrocatalytic water splitting hydrogen production activity and stability test 1, the working electrode was changed to the catalyst 2 electrode, and the electrolyte was changed to 4mol/ L potassium hydroxide aqueous solution, the rest of the steps remain unchanged.
附图8为催化剂2在4M KOH电解液中的长时间析氢稳定性测试图,显示,在较高电流密度下催化剂2能保持稳定的活性,且模拟实际应用过程中的间歇性和电压波动性测试,分别将催化剂2测试完后放置于空气中2天、4天、6天后,仍能维持较好的电催化稳定性。附图9为催化剂2在4M KOH电解液室温条件测试下的极化曲线(LSV)图,可以看出催化剂2在经过长时间、大电流、高碱性浓度电解液的苛刻电催化环境中测试后,催化活性仍能较好的保持,并未衰减。因此本发明的催化剂电极有良好的强碱性介质工作耐受性。Figure 8 is a long-term hydrogen evolution stability test diagram of catalyst 2 in 4M KOH electrolyte. It shows that catalyst 2 can maintain stable activity at a higher current density and simulate the intermittent and voltage fluctuations during actual application. After testing, the catalyst 2 can still maintain good electrocatalytic stability after being placed in the air for 2 days, 4 days, and 6 days after the test. Figure 9 shows the polarization curve (LSV) of catalyst 2 tested under 4M KOH electrolyte at room temperature. It can be seen that catalyst 2 has been tested in a harsh electrocatalytic environment with a long time, high current, and high alkaline concentration electrolyte. After that, the catalytic activity can still be maintained well without decay. Therefore, the catalyst electrode of the present invention has good working tolerance of strong alkaline media.
电催化水分解产氢活性和稳定性测试3Electrocatalytic water splitting hydrogen production activity and stability test 3
用实施例6中制备的催化剂6进行电催化水分解产氢测试:按照上述电催化水分解产氢活性和稳定性测试1的步骤,将工作电极改为催化剂3电极,电解液改为80℃6mol/L的氢氧化钾水溶液,其余步骤不变。The catalyst 6 prepared in Example 6 was used for the electrocatalytic water splitting hydrogen production test: according to the steps of the above electrocatalytic water splitting hydrogen production activity and stability test 1, the working electrode was changed to the catalyst 3 electrode, and the electrolyte was changed to 80°C 6mol/L potassium hydroxide aqueous solution, the rest of the steps remain unchanged.
附图10为实施例6的催化剂6在80℃6M KOH电解液中的极化曲线(LSV)图,可以看出,催化剂6电极在较强且苛刻的碱性介质中仍可表现出较高的析氢活性。Fig. 10 is the polarization curve (LSV) diagram of the catalyst 6 of Example 6 in a 6M KOH electrolyte at 80°C. It can be seen that the electrode of the catalyst 6 can still perform higher in a strong and harsh alkaline medium. The hydrogen evolution activity.
水分解性能测试Water decomposition performance test
二硫化三镍包覆的泡沫镍催化剂作为全解水析氧催化剂,实施例1中的催化剂1作为析氢催化剂,组装为全解水催化剂,安装于自行设计的大面积全解水装置进行水分解性能测试。测试方法:在电化学工作站CHI660E上采用二电极测试体系,测试电解液为25℃1mol/L的氢氧化钾水溶液,测试温度为室温,线性扫描伏安曲线测试时,扫描速率为2mV/s。The nickel nickel disulfide coated foamed nickel catalyst is used as a catalyst for complete water desorption and oxygen evolution. Catalyst 1 in Example 1 is used as a hydrogen evolution catalyst. It is assembled as a complete water desorption catalyst and installed in a self-designed large-area complete dewatering device for water decomposition. Performance Testing. Test method: The two-electrode test system is used on the electrochemical workstation CHI660E, the test electrolyte is 25℃ 1mol/L potassium hydroxide aqueous solution, the test temperature is room temperature, and the scan rate is 2mV/s during linear sweep voltammetry curve test.
附图11为本测试水分解性能测试图,其全解水10mA·cm -2所需过电位仅为1.53V,且在20mA·cm -2的电流密度下稳定工作15h基本无衰减。 Fig. 11 is a test chart of the water decomposition performance of the test. The overpotential required for complete water dissolution of 10 mA·cm -2 is only 1.53V, and there is basically no attenuation of stable operation for 15 hours at a current density of 20 mA·cm -2.
附图12本测试的全解水装置图。Attached Figure 12 is a diagram of the complete water solution device for this test.

Claims (11)

  1. 一种催化剂,其特征在于,所述催化剂的基底为铜材料,所述铜材料表面包覆立方相结构金属镍,所述立方相结构金属镍表面包覆六方相结构金属镍,所述六方相结构金属镍表面设置有氧化镍或氢氧化镍;所述立方相结构金属镍的厚度为10~200nm,所述六方相结构金属镍的厚度为3~14nm,所述氧化镍或氢氧化镍的厚度为1~5nm。A catalyst, characterized in that the substrate of the catalyst is a copper material, the surface of the copper material is coated with metallic nickel with a cubic phase structure, and the surface of the cubic phase structure metallic nickel is coated with a hexagonal phase structure metallic nickel. The surface of the structured metal nickel is provided with nickel oxide or nickel hydroxide; the thickness of the cubic-phase structured metal nickel is 10-200nm, the thickness of the hexagonal-phase structured metal nickel is 3-14nm, and the nickel oxide or nickel hydroxide The thickness is 1 to 5 nm.
  2. 如权利要求1所述的催化剂,其特征在于,所述立方相结构金属镍的厚度为30~180nm。The catalyst according to claim 1, wherein the thickness of the cubic phase structure metallic nickel is 30-180 nm.
  3. 如权利要求1所述的催化剂,其特征在于,所述六方相结构金属镍的厚度为4~12nm。The catalyst according to claim 1, wherein the thickness of the hexagonal phase structure metallic nickel is 4-12 nm.
  4. 如权利要求1所述的催化剂,其特征在于,所述氧化镍或氢氧化镍的厚度为2~4nm。The catalyst according to claim 1, wherein the thickness of the nickel oxide or nickel hydroxide is 2 to 4 nm.
  5. 如权利要求1-4任一项所述的催化剂,其特征在于,所述铜材料选自泡沫铜、铜粉、铜网和铜箔中的至少一种。The catalyst according to any one of claims 1 to 4, wherein the copper material is selected from at least one of foamed copper, copper powder, copper mesh and copper foil.
  6. 一种权利要求1-5任一项所述的催化剂的制备方法,其特征在于,包括以下步骤,A method for preparing the catalyst according to any one of claims 1 to 5, characterized in that it comprises the following steps:
    (1)所述铜材料在丙酮或无水乙醇中超声脱脂除油,超纯水冲洗,置入盐酸中超声去除表面氧化物,再用超纯水清洗,获得预处理铜材料;(1) The copper material is ultrasonically degreased and degreasing in acetone or absolute ethanol, washed with ultrapure water, placed in hydrochloric acid to ultrasonically remove surface oxides, and then cleaned with ultrapure water to obtain a pretreated copper material;
    (2)按重量份数计,1份甲酸钠加入到4~200份水中,获得甲酸钠溶液;(2) In parts by weight, 1 part of sodium formate is added to 4 to 200 parts of water to obtain a sodium formate solution;
    (3)按重量份数计,1份镍源加入到15~600份N,N-二甲基甲酰胺中,获得镍源溶液;(3) In terms of parts by weight, 1 part of nickel source is added to 15-600 parts of N,N-dimethylformamide to obtain a nickel source solution;
    (4)将步骤(1)获得的预处理铜材料、步骤(2)获得的甲酸钠溶液和步骤(3)获得的镍源溶液加入到反应釜中,密封,置于150~180℃环境下反应12~24小时,冷却,取出铜材料,清洗,真空干燥,进行电化学析氢极化曲线测试,取出,常温下置于氧气氛围中5~20小时,获得所述催化剂。(4) Add the pretreated copper material obtained in step (1), the sodium formate solution obtained in step (2), and the nickel source solution obtained in step (3) into the reaction kettle, seal, and react at 150-180°C After 12-24 hours, cool, take out the copper material, clean, vacuum dry, perform electrochemical hydrogen evolution polarization curve test, take it out, and place it in an oxygen atmosphere at room temperature for 5-20 hours to obtain the catalyst.
  7. 如权利要求6所述的制备方法,其特征在于,步骤(3)中所述镍源选自氯化镍、硫酸镍、硝酸镍和乙酰丙酮镍中的至少一种。The preparation method according to claim 6, wherein the nickel source in step (3) is selected from at least one of nickel chloride, nickel sulfate, nickel nitrate and nickel acetylacetonate.
  8. 如权利要求6所述的制备方法,其特征在于,步骤(4)中所述反应釜中加入铜材料、甲酸钠溶液和镍源溶液后,反应填充比例为45~75%。The preparation method according to claim 6, characterized in that, after copper material, sodium formate solution and nickel source solution are added to the reaction kettle in step (4), the reaction filling ratio is 45-75%.
  9. 如权利要求6所述的制备方法,其特征在于,步骤(4)中所述氧气氛围选自氧气或含氧气的混合气体。The preparation method according to claim 6, wherein the oxygen atmosphere in step (4) is selected from oxygen or a mixed gas containing oxygen.
  10. 如权利要求6所述的制备方法,其特征在于,所述混合气体为空气。8. The preparation method of claim 6, wherein the mixed gas is air.
  11. 一种电催化分解水产氢工艺,其特征在于,所述工艺的催化剂使用权利要求1-5任一项所述的催化剂。An electrocatalytic decomposition of water to produce hydrogen process, characterized in that the catalyst of the process uses the catalyst described in any one of claims 1-5.
PCT/CN2020/112475 2020-01-16 2020-08-31 Catalyst, preparation method therefor, and process for electrocatalytic decomposition of water into hydrogen WO2021143151A1 (en)

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