WO2021139752A1 - Air nailer - Google Patents

Air nailer Download PDF

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Publication number
WO2021139752A1
WO2021139752A1 PCT/CN2021/070813 CN2021070813W WO2021139752A1 WO 2021139752 A1 WO2021139752 A1 WO 2021139752A1 CN 2021070813 W CN2021070813 W CN 2021070813W WO 2021139752 A1 WO2021139752 A1 WO 2021139752A1
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WO
WIPO (PCT)
Prior art keywords
cavity
gas
pressure
reset
pressure relief
Prior art date
Application number
PCT/CN2021/070813
Other languages
French (fr)
Chinese (zh)
Inventor
刘贵文
毋宏兵
徐刚
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010027515.6A external-priority patent/CN113119032A/en
Priority claimed from CN202010027512.2A external-priority patent/CN113119031A/en
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2021139752A1 publication Critical patent/WO2021139752A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00Hand-held nailing tools; Nail feeding devices
    • B25C1/04Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure

Definitions

  • the invention relates to an air nail gun, which belongs to the technical field of pneumatic tools.
  • the gas nail gun is connected to an external gas source.
  • the high pressure gas from the external gas source is divided into two parts after entering the gas nail gun. One part is used to implement the nailing action, and the other part is used to reset the piston and use the gas. The rate is low.
  • the gas nail gun in the prior art has at least two sets of through holes on the cylinder in the front and back direction. When the piston moves between the two sets of through holes, the high pressure gas enters the reset chamber from the through hole on the rear side.
  • the technical nail gun has to increase the bore of the cylinder.
  • the purpose of the present invention is to provide an air nail gun, which can reuse the high-pressure gas used for nailing, save energy, and reduce the volume and weight of the overall device, which is light and portable.
  • an air nail gun the air nail gun includes: a housing with a nail exit end and an air exit end disposed oppositely; the housing includes a housing for communicating with an air source The handle cavity, the high pressure cavity connected with the handle cavity, the balance cavity, the reset cavity, and the air outlet cavity; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder and a first piston; one end of the cylinder is provided There is an opening, and the other end is connected with the nail exit; the first piston moves in the cylinder and has a first limit position away from the nail exit end and a second limit position close to the nail exit end; The cylinder body is also provided with a through hole; a balance valve, housed in the housing, is provided with a through hole, the balance valve is movably arranged between the high pressure chamber and the balance chamber, and has at least two positions; In the first position, the balance valve separates the opening from the outlet chamber, and the opening is in communication with the high
  • the gas nail gun further includes a pressure relief valve having an open position that allows the air outlet chamber to communicate with the atmosphere, and a closed position where the air outlet chamber is not communicated with the atmosphere .
  • the pressure relief valve when the gas pressure in the reset chamber reaches a preset value, the pressure relief valve is switched from the closed position to the open position.
  • the pressure relief valve when the gas in the cylinder flows to the reset cavity through the opening, the through hole, the air outlet cavity and the first air flow channel, and the gas pressure in the reset cavity is equal to When the gas pressure in the gas outlet cavity is equal, the pressure relief valve is switched from the closed position to the open position.
  • the pressure relief valve is movably arranged in the housing and has a first end surface located in the gas outlet cavity; under the action of the gas in the gas outlet cavity, the pressure relief valve faces the The closed position movement.
  • the gas nail gun further includes a pressure relief chamber communicating with the air outlet cavity, and the pressure relief valve has a second end surface located in the pressure relief cavity, Under the action of gas, the pressure relief valve moves to the open position; the effective area of the first end surface is smaller than the effective area of the second end surface.
  • the pressure relief chamber communicates with the outlet cavity through a second air flow channel, and the radial size of the second air flow channel is smaller than the radial size of the first air flow channel.
  • the pressure relief valve includes a pressure relief valve body and a second piston, the second piston is located in the pressure relief cavity; one end of the pressure relief valve body is located in the air outlet cavity, Has the first end surface; the other end of the pressure relief valve body is located in the pressure relief cavity and is connected to the second piston; the effective area of the second end surface is equal to that where the pressure relief valve body is located The sum of the area of the end face in the pressure relief chamber and the area of the end face of the second piston.
  • the pressure relief valve body is provided with a second air flow channel through it, and the pressure relief cavity and the air outlet cavity are communicated with the second air flow channel.
  • the gas nail gun further includes a first housing connected to the air outlet, an elastic member is provided between the first housing and the pressure relief valve, and the elastic member provides The force that urges the pressure relief valve to move to the open position.
  • the gas nail gun further includes a control unit; the control unit includes a controller and a sensor; the sensor is used to measure the gas pressure in the reset cavity; the controller is based on the reset The gas pressure in the cavity controls the pressure relief valve to switch between the open position and the closed position.
  • the switch assembly includes a switch cavity communicating with the balance cavity, and a trigger movable in the switch cavity, and the trigger moves so that the switch cavity communicates with the handle cavity , Or make the switch cavity communicate with the atmosphere.
  • a one-way valve is provided in the first air flow channel.
  • an air nail gun the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely; The handle cavity communicated with the source, the high pressure cavity, the balance cavity, and the air outlet cavity communicated with the handle cavity; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder body and a first piston; one end of the cylinder body is provided with The other end is connected to the nail exiting end; the first piston moves in the cylinder and has a first limit position far away from the nail exit end and a second limit position close to the nail exit end; The cylinder body is also provided with a through hole; a balance valve is movably arranged in the housing and is provided with a through hole.
  • the balance valve has at least two positions; in the first position, the balance valve connects the opening with the The outlet air cavity is separated, and the opening is in communication with the high pressure cavity; in the second position, the balance valve separates the opening from the high pressure cavity, and the opening is connected to the outlet cavity through the through hole
  • the gas in the high-pressure chamber flows to the inside of the cylinder through the opening, driving the first piston to move toward the second extreme position; define this
  • the gas that drives the first piston toward the second piston is nailing gas;
  • the gas nail gun further includes a reset cavity configured to receive the nailing gas; and, The nailing gas in the reset cavity enters the inside of the cylinder through the through hole, and drives the first piston to move toward the first limit position.
  • an air nail gun the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely;
  • the handle cavity communicated with the source, the high pressure cavity, the balance cavity, the reset cavity and the air outlet cavity that are connected to the handle cavity;
  • the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder and a first piston; One end is provided with an opening, and the other end is connected to the nail output end; the first piston moves in the cylinder and has a first limit position away from the nail output end and a second limit position close to the nail output end
  • the balance valve is movably arranged in the housing and is provided with a through hole, the balance valve has at least two positions; in the first position, the balance valve separates the opening from the outlet cavity, the The opening is in communication with the high-pressure chamber; in the second position, the balance valve separates the opening from the high-pressure chamber, and the opening is in communication with the outlet chamber through the through hole; the gas
  • the air nail gun further includes a sealing element provided on the housing, and in the first position, the sealing element abuts the through hole to connect the opening with The air outlet cavity is separated.
  • an air nail gun the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely;
  • the handle cavity communicated with the source, the high pressure cavity, the balance cavity, the reset cavity and the air outlet cavity that are connected to the handle cavity;
  • the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder and a first piston; One end is provided with an opening, and the other end is connected to the nail output end; the first piston moves in the cylinder and has a first limit position away from the nail output end and a second limit position close to the nail output end
  • the balance valve is movably arranged in the housing and is provided with a through hole, the balance valve has at least two positions; in the first position, the balance valve separates the opening from the outlet cavity, the The opening is in communication with the high-pressure chamber; in the second position, the balance valve separates the opening from the high-pressure chamber, and the opening is in communication with the outlet chamber through the through hole; the gas
  • an air nail gun the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely;
  • the handle cavity communicated with the source, the high pressure cavity connected with the handle cavity, the balance cavity, the reset cavity, the air outlet cavity, and the switch assembly;
  • the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder block and a first piston;
  • One end of the cylinder is provided with an opening, and the other end is connected to the nail output end; the first piston moves in the cylinder and has a first limit position away from the nail output end and a first end close to the nail output end.
  • the cylinder is also provided with a through hole; a balance valve is movably arranged in the housing with a through hole, the balance valve has at least two positions; in the first position, the balance valve Separate the opening from the air outlet cavity, the opening communicates with the high-pressure cavity; in the second position, the balance valve separates the opening from the high-pressure cavity, and the opening passes through the through The hole communicates with the air outlet cavity; when the balance valve moves to the first position, the gas in the high pressure cavity enters the cylinder through the opening, pushing the first piston toward the second limit Position movement defines that the pressure of the gas pushing the first piston in the cylinder at this time is the nailing pressure; when the first piston moves to the second limit position and the balance valve moves to the first In the second position, the gas in the reset cavity enters the cylinder through the through hole, pushing the first piston toward the first extreme position, which defines that the cylinder pushes the first The gas pressure of the piston movement is the reset pressure; the nailing pressure>the reset pressure.
  • the gas nail gun includes a first airflow channel connecting the air outlet cavity and the reset cavity; gas in the first airflow channel can only flow from the air outlet cavity to the reset Cavity.
  • the pressure relief mechanism provided with a pressure relief valve assembly, a pressure relief cavity and an exhaust port allows the outlet cavity to be selectively communicated with the atmosphere; when the high pressure gas inside the cylinder flows to the outlet cavity through the through hole, the pressure relief valve assembly Close the communication between the exhaust port and the gas outlet cavity, the gas outlet cavity is not connected to the atmosphere, and the high pressure gas in the gas outlet cavity can be delivered to the reset cavity through the first air flow channel; when the reset cavity is filled with high pressure gas, the high pressure in the pressure cavity is relieved The gas will drive the pressure relief valve assembly to move, so that the exhaust port is connected with the gas outlet cavity, the high pressure gas in the gas outlet cavity can be released through the exhaust port, and the high pressure gas in the reset cavity can enter the inside of the cylinder, pushing the first piston to reset .
  • the high-pressure gas used to drive the first piston to drive nails can enter the reset cavity through the first air flow channel, and then drive the first piston to reset, which improves the utilization efficiency of high-pressure gas; thus, it only needs to consume less gas.
  • the nailing work saves energy while reducing the overall volume and weight of the air nail gun, making it light and portable.
  • Fig. 1 is a schematic diagram of the state of the air nail gun in the prior art after the handle cavity is inflated, and the balance valve moves to the second position.
  • Fig. 2 is a schematic diagram of a state in which the balance valve of the air nail gun shown in Fig. 1 moves to a first position after the trigger is pressed.
  • Fig. 3 is a schematic diagram of the air nail gun shown in Fig. 1 when the first piston moves to the second limit position and the nailing is completed.
  • Fig. 4 is a schematic diagram of the air nail gun shown in Fig. 1 after the trigger is released, the balance valve moves to the second position, and the first variable cavity releases pressure to the atmosphere.
  • Fig. 5 is a schematic diagram of a state in which the gas in the reset cavity acts on the first piston to reset to the first limit position of the gas nail gun in the prior art.
  • Fig. 6 is a schematic diagram of a state in which the balance valve of the gas nail gun according to the first embodiment of the present invention moves to a second position after the handle cavity is inflated.
  • Fig. 7 is a schematic diagram of a state in which the balance valve of the air nail gun shown in Fig. 6 moves to a first position after the trigger is pressed.
  • Fig. 8 is a schematic diagram of the air nail gun shown in Fig. 6 when the first piston moves to the second limit position and the nailing is completed.
  • Fig. 9 is a schematic diagram of the air nail gun shown in Fig. 6 after the trigger is released, the balance valve moves to the second position, the outlet cavity is inflated by the reset cavity and the outlet cavity is not connected to the atmosphere.
  • Fig. 10a is a schematic diagram of the air nail gun shown in Fig. 6 when the pressure relief valve moves until the air outlet cavity is in communication with the atmosphere
  • Fig. 10b is a partial enlarged view of the pressure relief valve.
  • Fig. 11 is a schematic diagram of the gas nail gun shown in Fig. 6 in which the gas in the reset cavity acts on the first piston to reset it to the first limit position.
  • Fig. 12 is a cross-sectional view of an air nail gun according to a second embodiment of the present invention, which relates to a pressure relief mechanism.
  • Figures 1 to 5 show an air nail gun 100 in the prior art, which can be used in the connection of wooden structures of houses, wooden furniture and other wooden structures, etc., and will not be applied here.
  • the scene is specifically limited.
  • the air nail gun 100 includes a housing and a switch assembly 3; the housing includes a handle 1 for holding and a main body 2 connected with the handle 1 to realize a nailing action.
  • the housing also includes a handle cavity 11 communicating with an air source, a high pressure cavity 213 communicating with the handle cavity 11, a balance cavity 214, a reset cavity 215, and an air outlet cavity 216 communicating with the atmosphere.
  • the handle portion 1 includes the aforementioned handle cavity 11 and an air inlet 12 arranged on one side of the handle cavity 11 to connect the handle cavity 11 with an external air source.
  • the external air source may be an air pump or other device to connect the handle through the air inlet 12 High-pressure gas is delivered in the cavity 11.
  • the air inlet 12 is provided at the bottom of the handle 1, which not only improves the overall aesthetics, but also facilitates the user's operation and use. It is true that in other embodiments, the air inlet 12 may also be provided at other positions of the handle portion 1, which is not specifically limited here, and depends on actual conditions.
  • the main body 2 includes a nail-out end 211 and an air-out end 212 opposite to each other, a cylinder assembly provided in the main body 2, a balance valve 25 provided in the main body 2, and a striker 24 penetrating the nail end 211.
  • the cylinder assembly includes a cylinder body 22, a first piston 23 that is housed in the cylinder body 22 and divides the cylinder body 22 into a first variable cavity 222 and a second variable cavity 223, and the striker 24 is connected to the first piston 23.
  • the first piston 23 can reciprocate in the cylinder 22, and has a first limit position far away from the nail-out end 211, as shown in Figs. 1, 5, and a second limit position close to the nail-out end 211, as shown in Figs. 3 and 4 Shown.
  • a buffer block 26 is also provided between the cylinder 22 and the nail output end 211 to slow down the The force generated by a piston 23 on the nail output end 211.
  • the first piston 23 has a first inclined surface (not labeled), and the buffer block 26 has a second inclined surface (not labeled).
  • the first piston 23 and the buffer block 26 collide, there is a gap between the first inclined surface and the second inclined surface. The gap allows the high-pressure gas in the reset cavity 215 (the reset cavity 215 will be described later) to enter the cylinder 22.
  • One end of the cylinder 22 is provided with an opening 224, and the other end is connected with the nail output end 211.
  • first variable cavity 222 and the second variable cavity 223 exist corresponding to the non-limiting position of the first piston 23.
  • first piston 23 When the first piston 23 is located at the first limit position, the first piston 23 is flush with one end of the cylinder 22, as shown in FIG. 1, at this time, the first variable cavity 222 does not exist.
  • first piston 23 moves to the aforementioned second limit position, the first piston 23 abuts against the buffer block 26, as shown in FIG. 3, at this time, the second variable cavity 223 basically does not exist.
  • the cylinder 22 is provided with the aforementioned high pressure chamber 213 and the reset chamber 215, and a partition mechanism 27 is provided between the high pressure chamber 213 and the reset chamber 215.
  • the high-pressure chamber 213 communicates with the handle chamber 11 through the connecting passage 13.
  • the partition mechanism 27 can be a structure such as a partition. In order to enhance the sealing performance between the high-pressure chamber 213 and the reset chamber 215, a sealing ring is also provided on the partition 27.
  • the switch assembly 3 includes the aforementioned switch cavity 31 and a trigger 32 movable in the switch cavity 31.
  • the air nail gun 100 further includes a fourth airflow channel 253 and a fifth airflow channel 33.
  • the balance cavity 214 and the switch cavity 31 are communicated through the fourth airflow channel 253, the handle cavity 11 and the switch cavity 31 are communicated through the fifth airflow channel 33, and the trigger 32 Move to make the balance cavity 214 communicate with the handle cavity 11 through the switch cavity 31, as shown in FIGS. 1 and 4, or make the balance cavity 214 communicate with the atmosphere through the switch cavity 31, as shown in FIGS.
  • the switch assembly 3 also includes a return spring 34 for connecting the switch chamber 31 and the trigger 32.
  • the return spring 34 makes the trigger 32 in the initial state, and the switch chamber 31 communicates with the handle chamber 11; applying an external force to the trigger 32 makes the trigger 32 moves, at this time the return spring 34 is compressed, and the switch chamber 31 is in communication with the outside atmosphere; after removing the external force, the trigger 32 returns to the initial state under the action of the elastic force of the return spring 34.
  • the balance valve 25 is movably arranged between the balance chamber 214 and the high pressure chamber 213, and a through hole 252 is opened thereon. Under the combined action of the gas in the balance chamber 214 and the gas in the high pressure chamber 213, the balance valve 25 has at least two positions.
  • a first elastic member 251 is also provided in the balance cavity 214.
  • the force received at the left end of the balance valve 25 is the sum of the force of the first elastic member 251 and the force of the gas in the balance chamber 214, and the force received at the right end of the balance valve 25 is the force of the gas in the high pressure chamber 213. In the first position, the balance valve 25 abuts against the air outlet 212, as shown in FIGS. 2 and 3.
  • the opening 224 is in communication with the high pressure chamber 213, and the opening 224 is separated from the air outlet chamber 216.
  • the balance valve 25 abuts the opening 224, as shown in FIGS. 1 and 4, at this time, the opening 224 is separated from the high pressure chamber 213, and the opening 224 communicates with the outlet chamber 216 through the through hole 252.
  • a sealing ring (not labeled) is further provided between the balance valve 25 and the air outlet 212, so that the balance cavity 214 and the air outlet cavity 216, and the balance cavity 214 and the high pressure cavity 213 are not connected.
  • the balance chamber 214 communicates with the atmosphere through the switch chamber 31; at this time, the balance chamber 214 is at atmospheric pressure, and the high pressure chamber 213 is filled with high pressure gas.
  • the force received at the left end of the balance valve 25 is less than the force received at the right end of the balance valve 25.
  • the balance valve 25 moves to the left and abuts against the outlet end 212; at this time, the high pressure gas in the high pressure chamber 213 flows into the first variable through the opening 224
  • the cavity cavity 222 pushes the first piston 23 to move toward the second extreme position to complete the nailing operation.
  • a hole is opened on the nail output end 211.
  • the striker 24 penetrates the nail end 211 through the hole and is connected to the external nail magazine.
  • the first piston 23 reciprocates to drive the striker 24 to reciprocate to generate an impact force to move the nail magazine.
  • the nails are pushed out of the nail bin.
  • the reset cavity 215 is arranged on the periphery of the cylinder 22, and the cylinder 22 is also provided with two sets of through holes 221 for communicating the reset cavity 215 with the inside of the cylinder 22.
  • the through hole 221 includes a through hole 221a and a through hole 221b arranged in the front-rear direction.
  • the hole when the hole penetrates one side of the nail end 211, it also penetrates the side of the cylinder 22 close to the nail end 211.
  • the hole allows the second variable cavity 223 to communicate with the outside; and the existence of the through hole 221b , So that the reset cavity 215 can communicate with the second variable cavity 223, but the diameter of the hole is much smaller than the diameter of the through hole 221b, so that when the high pressure gas in the reset cavity 215 enters the second variable cavity 223 At that time, the high-pressure gas will not directly escape from the hole.
  • the trigger 32 When the nailing operation is completed, the trigger 32 is released, and the trigger 32 returns to the initial state under the action of the return spring 34, as shown in FIG. 4.
  • the balance cavity 214 communicates with the handle cavity 11 again through the switch cavity 31, and the balance cavity 214 receives high pressure gas from the handle cavity 11; under the combined action of the high pressure gas in the balance cavity 214 and the elastic member 251, the balance valve 25 Move toward the nail outlet 211; the balance valve 25 moves to abut the opening 224, the high pressure chamber 213 is separated from the opening 224, and the opening 224 communicates with the outlet chamber 216 through the through hole 252; The high-pressure gas will communicate with the gas outlet cavity 216 through the through hole 252; since the gas outlet cavity is connected to the atmosphere, the air pressure in the first variable cavity 222 is rapidly reduced to the atmospheric pressure level.
  • the left end of the first piston 23 receives the force of the atmosphere, and the right end of the first piston 23 receives the force of the high-pressure gas from the reset chamber 215.
  • the first piston 23 will move toward the air outlet 212 and move to the first limit. Position, complete the reset operation.
  • the atmospheric pressure is named P 0
  • the gas pressure in the balance chamber 214 is P 1
  • the gas pressure in the reset chamber 215 is P 2
  • the gas pressure in the high pressure chamber 213, that is, the working pressure of the gas source gas is P 3 , where P 3 >P 0 .
  • FIG. 1 shows an initial state diagram of the air nail gun 100.
  • the first piston 23 is located at the first limit position, that is, the first piston 23 is located on the side of the cylinder 22 farthest from the nail outlet 211;
  • the trigger 32 is located at its initial position, and the switch chamber 31 is in communication with the handle chamber 11.
  • the balance valve 25 moves to the right to abut the opening 224 of the cylinder 22; at this time, the high-pressure chamber 213 and the opening 224 are separated , The gas in the high pressure chamber 213 cannot enter the cylinder 22.
  • the force of the high-pressure gas in the high-pressure chamber 213 on the balance valve 25 will be greater than the sum of the forces of the gas in the balance chamber 214 and the elastic member 251, and balance
  • the valve 25 moves to the outlet end 212 until the balance valve 25 abuts against the outlet end 212; at this time, the through hole 252 is in contact with the seal 28, and the opening 224 is separated from the outlet cavity 216; the opening 224 is connected to the high pressure cavity 213, and the high pressure cavity
  • the high-pressure gas in the 213 enters the first variable cavity 222 through the opening 224, and pushes the first piston 23 to move toward the second extreme position.
  • the trigger 32 is still in a pressed state. That is, the balance chamber 214 communicates with the external atmosphere.
  • the high-pressure gas in the high-pressure chamber 213 pushes the first piston 23 to move toward the second extreme position to complete the nailing operation.
  • part of the high-pressure gas will enter the reset cavity 215 from the through hole 221a to inflate the reset cavity 215.
  • the balance cavity 214 communicates with the handle cavity 11 again through the switch cavity 31. That is, the high-pressure gas is reconnected to the balance chamber 214.
  • the lower part abuts against the opening 224 again, and the high-pressure chamber 213 is separated from the opening 224.
  • the first variable cavity 222 is in communication with the gas outlet cavity 216 through the through hole 252, so that the high pressure gas in the first variable cavity 222 is quickly released to atmospheric pressure.
  • the gas in the reset cavity 215 will enter the cylinder 22 through the through hole 221b, drive the first piston 23 to move toward the gas outlet 212, and finally complete the reset.
  • the high-pressure gas in the high-pressure chamber 213 enters the inside of the cylinder 22 through the opening 224, and drives the first piston 23 to move toward the second extreme position to complete the operation. Nail operation.
  • the gas pressure used to drive the first piston 23 to move toward the second limit position in the cylinder 22 at this time is the nailing pressure, which is equal to the working pressure P3 of the air source;
  • the balance valve When 25 moves to the second position, the gas in the reset cavity 215 enters the inside of the cylinder 22 through the through hole 221b, and drives the first piston 23 to move toward the first extreme position to complete the reset operation.
  • the gas pressure used to drive the first piston 23 to move toward the first limit position in the cylinder 22 at this time is the reset pressure, which is equal to the working pressure P3 of the gas source.
  • the gas in the reset cavity 215 enters the cylinder 22 from the through hole 221b, a small part of the gas will be discharged from the nail exit 211 to the outside due to the existence of the hole in the nail exit 211.
  • the diameter of the hole of the nail end 211 is much smaller than the diameter of the second through hole 221b, so that the remaining gas is enough to drive the first piston 23 to reset.
  • the air nail gun 100 in the prior art is provided with two sets of through holes—through holes 221a and through holes 221b—on the cylinder 22.
  • the through hole 221a is arranged close to the balance valve 25, and the through hole 221b is arranged close to the nail output end 211.
  • the gas nail gun 100' of the present invention is provided with a first gas flow channel 7 for communicating the gas outlet cavity 216 and the reset cavity 215.
  • the user releases the trigger 32, as shown in FIG. 9, the high-pressure gas in the first variable cavity 222 will flow to the reset cavity through the opening 224, the through hole 252, the air outlet cavity 216 and the first air flow channel 7. 215.
  • the part of the high-pressure gas in the reset chamber 215 that drives the first piston 23 to reset is part or all of the high-pressure gas previously used to drive the first piston 23 to complete the nailing operation.
  • the gas in the first gas flow channel 7 is only allowed to flow from the gas outlet cavity 216 to the reset cavity 215.
  • a one-way valve 71 is provided in the first air flow channel 7.
  • the cylinder 22 is used to drive
  • the high-pressure gas nailed by the first piston 23 will flow to the outside atmosphere through the opening 224, the through hole 252, and the outlet cavity 216; in this way, the left end of the first piston 23 receives the force of the atmosphere, so that the high-pressure gas in the reset cavity 215 can be Enter the inside of the cylinder 22 through the through hole 221b, and push the first piston 23 to move toward the first extreme position to complete the nailing operation, as shown in FIG. 5.
  • the outlet cavity 216 has an open state communicating with the atmosphere and a closed state not communicating with the atmosphere.
  • the air outlet chamber 216 is not connected to the atmosphere, as shown in FIG.
  • the reset chamber 215 is filled with high-pressure gas enough to reset the first piston 23, the outlet chamber 216 is in communication with the atmosphere, as shown in FIG. 10a.
  • the air nail gun 100' also includes a pressure relief mechanism 5 connected to the air outlet 212.
  • the pressure relief mechanism 5 includes a pressure relief valve 53 for opening or closing the air outlet chamber.
  • the air outlet 212 is provided with a protruding portion 4, and the pressure relief mechanism 5 is sleeved on the protruding portion 4.
  • the pressure relief mechanism 5 includes a first housing 51 connected to the protruding portion 4 and formed with a first cavity 511, an exhaust port 52 opened on the first housing 51 and communicating with the atmosphere, and used to connect the exhaust port 52 With the closed or open pressure relief valve 53, the first cavity 511 is connected to the outlet cavity 216.
  • both the outer side of the protrusion 4 and the inner wall of the first housing 51 are provided with threads, and the first housing 51 and the protrusion 4 are threadedly connected.
  • connection between the first housing 51 and the protruding portion 4 may also be other, such as a snap connection, etc., which is not specifically limited here, and depends on the actual situation.
  • the inner wall of the first housing 51 is provided with a first protrusion 512
  • the relief valve 53 is provided with a second protrusion 531 that resists the first protrusion 512
  • the first protrusion 512 It is arranged on the side of the first housing 51 close to the air outlet 212
  • the exhaust port 52 is arranged on the side of the first housing 51 away from the air outlet 212.
  • the second protrusion 531 is disposed on the pressure relief valve body 530 (the pressure relief valve body 530 will be described later).
  • the pressure relief valve 53 moves in the first cavity 511 to divide the first cavity 511 into a discharge cavity 514 communicating with the exhaust port 52 and a collecting cavity 513 communicating with the outlet cavity 216.
  • the air outlet chamber 216 is not connected to the exhaust port 52, and the high-pressure gas flows from the air outlet chamber 216 to the reset chamber 215 through the first air flow channel 7;
  • the gas outlet cavity 216 is connected to the gas outlet 52, and the high-pressure gas flows from the gas outlet cavity 216 to the gas outlet 52 and is discharged to the atmosphere.
  • the pressure relief mechanism 5 also includes a pressure relief chamber 611 having a second housing 61.
  • a second air flow channel 532 is provided between the pressure relief cavity 611 and the air outlet cavity 216. The high pressure gas flows from the air outlet cavity 216 to the air outlet through the second air flow channel 532.
  • the pressure relief valve 53 has a first end surface 533 arranged in the air outlet cavity 216 and a second end surface 534 arranged in the pressure relief cavity 611.
  • the effective area of the first end surface 533 is defined as the effective area of the first end surface 533 that is used on the first end surface 533 to bear the action of the gas in the outlet cavity 216 so that the pressure relief valve 53 has a tendency to move to the left;
  • the effective area of the second end surface 534 is the effective area of the second end surface 534 in order to bear the action of the gas in the pressure relief chamber 611, so that the pressure relief valve 53 has a rightward movement tendency.
  • the gas in the outlet cavity 216 acts on the first end surface 533 of the pressure relief valve 53, which will cause the pressure relief valve 53 to move toward the position where the outlet cavity 216 is closed; the gas in the pressure relief cavity 611 acts on the pressure relief valve 53 The second end surface 534 will cause the pressure relief valve 53 to move toward the position where the air outlet chamber 216 is opened.
  • the effective area of the second end surface 534 of the pressure relief valve 53 is larger than the effective area of the first end surface 533.
  • the pressure relief valve 53 includes a pressure relief valve body 530 and a second piston 62 disposed in the pressure relief cavity 611.
  • the pressure relief valve body 530 has the aforementioned first end surface 533. At least part of the pressure relief valve body 530 protrudes from the pressure relief cavity 611 to be connected to the second piston 62, and the effective area of the second end surface 534 is equal to the area of the pressure relief valve body 530 protruding from the pressure relief cavity 611 and the second piston 62 The sum of the area of the end face.
  • the end surface of the second piston 62 is flush with the end surface of the pressure relief valve body 530 in the pressure relief cavity 611. It is true that in other embodiments, the end surface of the second piston 62 and the end surface of the pressure relief valve body 530 in the pressure relief chamber 611 may also be arranged not flush, or the second piston 62 and the pressure relief valve body 530 may protrude to relieve pressure.
  • the end of the cavity 611 is integrally formed, which is not specifically limited here, and it depends on the actual situation. In short.
  • the pressure relief valve 53 has a first end surface 533 disposed in the air outlet cavity 216 and a second end surface 534 disposed in the pressure relief cavity 611, wherein the effective area of the second end surface 534 is larger than the effective area of the first end surface 533.
  • the preset value is defined as: the gas pressure value in the reset chamber 215 when the gas in the reset chamber 215 can reset the first piston 23 smoothly.
  • the second housing 61 is connected to the first housing 51, and the connection mode can be threaded connection, clamping connection, etc., which is not specifically limited here, and depends on actual conditions.
  • the second air flow channel 532 is provided through the pressure relief valve body 530.
  • the balance chamber 214 communicates with the atmosphere through the switch chamber 31, the high-pressure gas in the balance chamber 214 is discharged to the outside atmosphere, and the balance valve 25 moves to the left to abut against the air outlet 212; At this time, the opening 224 is separated from the air outlet cavity 216, and the gas in the high pressure cavity 213 enters the interior of the cylinder 22 through the opening 224, pushing the first piston 23 to the second limit position, and completing the nailing operation.
  • 9 to 11 show process diagrams of how the first piston 23 is reset after the nailing operation is completed.
  • the balance chamber 214 communicates with the handle chamber 11 through the switch chamber 31, and the balance chamber 216 is again filled with high-pressure gas; under the action of the high-pressure gas and the elastic member 251, the balance valve 25 moves right to and The opening 224 abuts; at this time, the opening 224 is separated from the high-pressure chamber 213, and the inside of the cylinder 22 communicates with the outlet chamber 216 through the opening 224.
  • the high-pressure gas in the first variable cavity 222 enters the outlet chamber 216 through the through hole 252 Under the action of the high pressure gas in the outlet cavity 216, the pressure relief valve 53 moves to a position where the second protrusion 531 and the first protrusion 512 are resisted, and the outlet cavity 216 and the exhaust port 52 are not connected; the high pressure in the outlet cavity 216 A part of the gas flows into the reset cavity 215 through the first air flow channel 7 to inflate the reset cavity 215; the other part flows into the pressure relief cavity 611 through the second air flow channel 532 to prepare for pressure relief.
  • the gas in the air outlet chamber 216 when the gas in the cylinder 22 passes through the opening 224 and the through hole 252 just enters the air outlet chamber 216, the high-pressure gas will not be able to enter the reset chamber 215 and the pressure relief chamber 611 in the future; at this time, the gas in the air outlet chamber 216
  • the gas pressure is the largest, which is basically equal to the working pressure P3 of the gas source.
  • the gas in the outlet cavity 216 enters the reset cavity 215 and the pressure relief cavity 611 through the first gas flow channel 7 and the second gas flow channel 532 respectively, the gas pressure of the gas outlet cavity 216 will decrease due to the increase of the space.
  • the gas nail gun 100' is designed to release the pressure only when the gas pressure in the reset chamber 215 reaches the preset value, and the first piston 22 can be reset smoothly.
  • the valve 53 can be moved to a position where the air outlet chamber 216 communicates with the atmosphere.
  • the gas in the reset chamber 215 when the high-pressure gas in the gas outlet chamber 216 no longer flows to the reset chamber 215, that is, when the gas pressure in the reset chamber 215 is equal to the gas pressure in the gas outlet chamber 216, the gas in the reset chamber 215 is sufficient to make The first piston 23 is reset.
  • the gas pressure in the pressure relief chamber 611 is designed to be also equal to the gas pressure in the gas outlet chamber 216.
  • the effective area of the second end surface 534 of the pressure relief valve 53 is greater than the effective area of the first end surface 533, the pressure relief valve 53 will move toward the outlet end 212 until the second protrusion 531 is separated from the first protrusion 512. Position; thus the outlet cavity 216 is connected to the exhaust port 52, the high-pressure gas in the outlet cavity 216 is discharged to the atmosphere through the exhaust port 52, and the gas pressure in the outlet cavity 216 is also reduced to atmospheric pressure.
  • the pressure relief valve 53 will remain in an open position that allows the air outlet chamber 216 to communicate with the atmosphere.
  • the process of inflating the air outlet cavity 216 into the reset cavity 215 will end when there is no gas flow between the air outlet cavity 216 and the reset cavity 215. That is, the final result of the air outlet cavity 216 inflating the reset cavity 215 is that the gas pressure in the outlet cavity 216 is equal to the gas pressure in the reset cavity 215, which is also the maximum value that the gas pressure in the reset cavity 215 can reach. The greater the gas pressure in the reset chamber 215, the greater the power for the first piston 23 to reset.
  • the preset value is the gas pressure in the reset chamber 215 when the gas pressure in the reset chamber 215 is equal to the gas pressure in the outlet chamber 216.
  • the preset value as the gas pressure in the reset chamber 215 when the gas in the reset chamber 215 is sufficient to drive the first piston 23 to reset.
  • the pressure relief valve 53 can be activated.
  • the preset value can be 60% of the gas pressure in the gas outlet cavity 216 at this time.
  • the radial size of the first air flow channel 7 is greater than the radial size of the second air flow channel 532.
  • the nailing pressure in the cylinder 22 for driving the first piston 23 to move toward the second extreme position is the working pressure P3 of the air source.
  • the pressure relief valve 53 is activated and the high pressure gas in the gas outlet chamber 216 is released to atmospheric pressure, the high pressure gas from the reset chamber 215 enters the inside of the cylinder 22 and drives the first piston 23 to move toward the first limit position to complete the reset operation. .
  • the reset pressure used to drive the first piston 23 to complete the reset is less than the working pressure P3.
  • the pressure relief mechanism 5' includes: a first housing 51' connected to the air outlet 212, and a drain disposed on the first housing 51' and communicating with the atmosphere.
  • the air port 52', the pressure relief valve 53' and the elastic member 55 are in contact with the first housing 51', and the other end of the elastic member 55 is in contact with the pressure relief valve 53'.
  • the pressure relief valve 53' has a first end surface 533' located in the gas outlet cavity 216. Under the action of the gas in the gas outlet cavity 216, the pressure relief valve 53' moves toward a position where the gas outlet cavity 216 is closed.
  • the elastic member 55 provides a force for urging the pressure relief valve 53' to move toward the position where the air outlet chamber 216 is opened.
  • a first protrusion 512' is provided on the first housing 51'
  • a second protrusion 531' capable of resisting the first protrusion 512' is correspondingly provided on the pressure relief valve 53'.
  • the gas in the cylinder 22 flows into the air outlet cavity 216 through the opening 224 and the through hole 252;
  • the gas in the gas outlet cavity 216 will not flow into the reset cavity 215 in the future.
  • the gas pressure in the gas outlet cavity 216 is the largest, which is basically equal to the working pressure P3 of the gas source.
  • the pressure of the pressure relief valve 53' received from the gas outlet chamber 216 is greater than the force of the elastic member 55, the elastic member 55 is compressed, and the pressure relief valve 53' moves until the air outlet chamber 216 and the exhaust port 52' are not connected and closed. position.
  • the gas pressure in the gas outlet cavity 216 decreases, and the gas pressure in the reset cavity 215 increases accordingly; when the gas pressure in the reset cavity 215 can drive the first
  • the force of the elastic member 55 acting on the pressure relief valve 53' is designed to be greater than the gas pressure from the gas outlet chamber 216 received by the pressure relief valve 53'. In this way, the pressure relief valve 53' will move to the open position where the second protrusion 531' is away from the first protrusion 512', and the air outlet chamber 216 is in communication with the atmosphere.
  • the air nail gun further includes a control unit.
  • the control unit can control the pressure relief valve to switch between the open position and the closed position based on the gas pressure in the reset chamber.
  • the control unit includes a controller and a sensor for measuring the gas pressure in the reset chamber; when the gas pressure in the reset chamber measured by the sensor is less than a preset value, the controller controls the pressure relief valve to be in the closed position; when the sensor When the measured gas pressure value in the reset chamber is greater than the preset value, the controller controls the pressure relief valve to be in the open position.
  • the pressure relief mechanism By setting the pressure relief mechanism, when the first piston moves to the second limit position and the balance valve moves to the second position, when the gas in the cylinder enters the outlet cavity, the pressure relief mechanism makes the outlet cavity not communicate with the atmosphere, and the pressure in the outlet cavity The gas can flow to the reset chamber to prepare for the resetting of the first piston; and when the gas pressure in the reset chamber reaches the preset value and is enough to drive the first piston to reset, the pressure relief mechanism makes the outlet chamber communicate with the atmosphere and is located in the reset chamber The gas in the cylinder can enter the inside of the cylinder through the through hole to drive the first piston to reset.
  • the high-pressure gas used to drive the first piston to drive nails can enter the reset cavity through the first air flow channel, and then drive the first piston to reset, which improves the utilization efficiency of high-pressure gas; thus, it only needs to consume less gas.
  • the nailing work saves energy while reducing the overall volume and weight of the air nail gun, making it light and portable.

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  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
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  • Portable Nailing Machines And Staplers (AREA)

Abstract

The invention relates to an air nailer, comprising: a housing, a cylinder assembly, and a balance valve (25). The housing further comprises a handle cavity (11), a high-pressure cavity (213), a balance cavity (214), a reset cavity (215), and an air discharge cavity (216). The balance valve (25) is movably provided between the balance cavity (214) and the high-pressure cavity (213), and has at least two positions. In a first position, an opening (224) of a cylinder body communicates with the high-pressure cavity (213), and the opening (224) of the cylinder body is isolated from the air discharge cavity (216). In a second position, the opening (224) is isolated from the high-pressure cavity (213), and the interior of the cylinder body communicates with the air discharge cavity (216) via the opening (224). A first air flow channel (7) used to communicate with the reset cavity (215) and the air discharge cavity (216) is further provided on the air nailer. After nailing is completed, high-pressure air in the cylinder body flows into the reset cavity (215) via the air discharge cavity (216) and the first air flow channel (7) to prepare for piston reset. Compared with the prior art, no additional high-pressure air needs to be provided to the reset cavity, and the high-pressure air used to reset the piston is the same high-pressure air for driving the piston to perform nailing, thereby improving an air utilization rate.

Description

气钉枪Air Nail Gun
本申请要求了申请日为2020年01月10日,申请号为202010027515.6和202010027512.2中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the application date of January 10, 2020, the application numbers of 202010027515.6 and 202010027512.2 Chinese patent applications, the entire contents of which are incorporated into this application by reference.
技术领域Technical field
本发明涉及一种气钉枪,属于气动工具技术领域。The invention relates to an air nail gun, which belongs to the technical field of pneumatic tools.
背景技术Background technique
目前市场上,气钉枪与外部气源连接,外部气源的高压气体进入气钉枪后被分为两个部分,一部分用来实行打钉动作,另一部分用于使得活塞复位,气体的利用率低。并且现有技术中的气钉枪在气缸上,在沿前后方向至少开设两组通孔,当活塞移动至其中两组通孔之间时,高压气体便自较后侧的通孔进入复位腔,由此削弱了活塞运动的动力;同时,复位腔中的高压气体会自较前侧的通孔进入缸体内部,位于活塞的前方,这又为活塞的前行增加了阻力,因此,现有技术的打钉枪,为了保证打钉力度,不得不加大气缸的缸径。Currently on the market, the gas nail gun is connected to an external gas source. The high pressure gas from the external gas source is divided into two parts after entering the gas nail gun. One part is used to implement the nailing action, and the other part is used to reset the piston and use the gas. The rate is low. In addition, the gas nail gun in the prior art has at least two sets of through holes on the cylinder in the front and back direction. When the piston moves between the two sets of through holes, the high pressure gas enters the reset chamber from the through hole on the rear side. , Thereby weakening the power of the piston movement; at the same time, the high-pressure gas in the reset cavity will enter the cylinder from the through hole on the front side, located in front of the piston, which in turn increases the resistance to the forward movement of the piston. In order to ensure the nailing strength, the technical nail gun has to increase the bore of the cylinder.
发明内容Summary of the invention
本发明的目的在于提供一种气钉枪,其可以将用于打钉的高压气体再次利用,节约能源的同时还能减小整体装置的体积及重量,轻巧便携。The purpose of the present invention is to provide an air nail gun, which can reuse the high-pressure gas used for nailing, save energy, and reduce the volume and weight of the overall device, which is light and portable.
为达到上述目的,本发明提供如下技术方案:一种气钉枪,所述气钉枪包括:壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、复位腔、出气腔;气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置以及靠近所述出钉端的第二极限位置;所述缸体上还开设有通孔;平衡阀,收容于所述壳体内,设有贯通孔,所述平衡阀活动设置在所述高压腔与所述平衡腔之间,至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;所述气钉枪还包括连通所述复位腔与所述出气腔的第一气流通道,气体 在所述第一气流通道中只能由所述出气腔流向所述复位腔;当所述第一活塞运动至所述第二极限位置且所述平衡阀运动至第二位置时,所述缸体内的气体经由所述开口,所述贯通孔,所述出气腔以及所述第一气流通道流向所述复位腔;并且,在所述出气腔与大气连通时,所述复位腔的气体经由所述通孔流入所述缸体内部,驱动所述第一活塞朝向所述第一极限位置运动。In order to achieve the above object, the present invention provides the following technical solutions: an air nail gun, the air nail gun includes: a housing with a nail exit end and an air exit end disposed oppositely; the housing includes a housing for communicating with an air source The handle cavity, the high pressure cavity connected with the handle cavity, the balance cavity, the reset cavity, and the air outlet cavity; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder and a first piston; one end of the cylinder is provided There is an opening, and the other end is connected with the nail exit; the first piston moves in the cylinder and has a first limit position away from the nail exit end and a second limit position close to the nail exit end; The cylinder body is also provided with a through hole; a balance valve, housed in the housing, is provided with a through hole, the balance valve is movably arranged between the high pressure chamber and the balance chamber, and has at least two positions; In the first position, the balance valve separates the opening from the outlet chamber, and the opening is in communication with the high pressure chamber; in the second position, the balance valve separates the opening from the high pressure chamber The opening is communicated with the air outlet cavity through the through hole; the gas nail gun further includes a first air flow channel that communicates the reset cavity and the air outlet cavity, and the gas is only in the first air flow channel. It can flow from the gas outlet cavity to the reset cavity; when the first piston moves to the second limit position and the balance valve moves to the second position, the gas in the cylinder passes through the opening, The through hole, the air outlet cavity, and the first air flow channel flow to the reset cavity; and, when the air outlet cavity is in communication with the atmosphere, the gas in the reset cavity flows into the cylinder through the through hole Internally, the first piston is driven to move toward the first extreme position.
在其中一个实施方式中,所述气钉枪还包括泄压阀,所述泄压阀具有使得所述出气腔与大气连通的打开位置,以及所述出气腔与所述大气不连通的关闭位置。In one of the embodiments, the gas nail gun further includes a pressure relief valve having an open position that allows the air outlet chamber to communicate with the atmosphere, and a closed position where the air outlet chamber is not communicated with the atmosphere .
在其中一个实施方式中,当所述复位腔中的气体压强达到预设值时,所述泄压阀由所述关闭位置向所述打开位置转换。In one of the embodiments, when the gas pressure in the reset chamber reaches a preset value, the pressure relief valve is switched from the closed position to the open position.
在其中一个实施方式中,当所述缸体内的气体经由所述开口、所述贯通孔,出气腔以及所述第一气流通道流向所述复位腔,并且所述复位腔中的气体压强与所述出气腔中的气体压强相等时,所述泄压阀由所述关闭位置向所述打开位置转换。In one of the embodiments, when the gas in the cylinder flows to the reset cavity through the opening, the through hole, the air outlet cavity and the first air flow channel, and the gas pressure in the reset cavity is equal to When the gas pressure in the gas outlet cavity is equal, the pressure relief valve is switched from the closed position to the open position.
在其中一个实施方式中,所述泄压阀活动设置在所述壳体中,具有位于所述出气腔内的第一端面;在所述出气腔的气体作用下,所述泄压阀向所述关闭位置运动。In one of the embodiments, the pressure relief valve is movably arranged in the housing and has a first end surface located in the gas outlet cavity; under the action of the gas in the gas outlet cavity, the pressure relief valve faces the The closed position movement.
在其中一个实施方式中,所述气钉枪还包括与所述出气腔连通的泄压腔,所述泄压阀具有位于所述泄压腔内的第二端面,在所述泄压腔的气体作用下,所述泄压阀向所述打开位置运动;所述第一端面的有效面积小于所述第二端面的有效面积。In one of the embodiments, the gas nail gun further includes a pressure relief chamber communicating with the air outlet cavity, and the pressure relief valve has a second end surface located in the pressure relief cavity, Under the action of gas, the pressure relief valve moves to the open position; the effective area of the first end surface is smaller than the effective area of the second end surface.
在其中一个实施方式中,所述泄压腔通过第二气流通道与所述出气腔连通,所述第二气流通道的径向尺寸小于所述第一气流通道的径向尺寸。In one of the embodiments, the pressure relief chamber communicates with the outlet cavity through a second air flow channel, and the radial size of the second air flow channel is smaller than the radial size of the first air flow channel.
在其中一个实施方式中,所述泄压阀包括泄压阀本体和第二活塞,所述第二活塞位于所述泄压腔内;所述泄压阀本体的一端位于所述出气腔内,具有所述第一端面;所述泄压阀本体的另一端位于所述泄压腔内,并与所述第二活塞连接;所述第二端面的有效面积等于所述泄压阀本体位于所述泄压腔中的端面面积与所述第二活塞的端面面积之和。In one of the embodiments, the pressure relief valve includes a pressure relief valve body and a second piston, the second piston is located in the pressure relief cavity; one end of the pressure relief valve body is located in the air outlet cavity, Has the first end surface; the other end of the pressure relief valve body is located in the pressure relief cavity and is connected to the second piston; the effective area of the second end surface is equal to that where the pressure relief valve body is located The sum of the area of the end face in the pressure relief chamber and the area of the end face of the second piston.
在其中一个实施方式中,所述泄压阀本体贯穿设置有第二气流通道,所述泄压腔与所述出气腔通过所述第二气流通道连通。In one of the embodiments, the pressure relief valve body is provided with a second air flow channel through it, and the pressure relief cavity and the air outlet cavity are communicated with the second air flow channel.
在其中一个实施方式中,所述气钉枪还包括与所述出气端连接的第一壳体, 所述第一壳体与所述泄压阀之间设置有弹性件,所述弹性件提供促使所述泄压阀向所述打开位置运动的力。In one of the embodiments, the gas nail gun further includes a first housing connected to the air outlet, an elastic member is provided between the first housing and the pressure relief valve, and the elastic member provides The force that urges the pressure relief valve to move to the open position.
在其中一个实施方式中,所述气钉枪还包括控制单元;所述控制单元包括控制器以及传感器;所述传感器用于测量所述复位腔内的气体压强;所述控制器根据所述复位腔内的气体压强,控制所述泄压阀在所述打开位置在所述关闭位置间转换。In one of the embodiments, the gas nail gun further includes a control unit; the control unit includes a controller and a sensor; the sensor is used to measure the gas pressure in the reset cavity; the controller is based on the reset The gas pressure in the cavity controls the pressure relief valve to switch between the open position and the closed position.
在其中一个实施方式中,所述开关组件包括与所述平衡腔连通的开关腔,以及可在所述开关腔内移动的扳机,所述扳机移动以使得所述开关腔与所述手柄腔连通,或使得所述开关腔与所述大气连通。In one of the embodiments, the switch assembly includes a switch cavity communicating with the balance cavity, and a trigger movable in the switch cavity, and the trigger moves so that the switch cavity communicates with the handle cavity , Or make the switch cavity communicate with the atmosphere.
在其中一个实施方式中,所述第一气流通道内设置有单向阀。In one of the embodiments, a one-way valve is provided in the first air flow channel.
为达到上述目的,本发明的另一个解决方案是:一种气钉枪,所述气钉枪包括:壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、出气腔;气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置和靠近所述出钉端的第二极限位置;所述缸体上还开设有通孔;平衡阀,活动设置在所述壳体内,设有贯通孔,所述平衡阀至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;当所述平衡阀运动至所述第一位置,所述高压腔内的气体经由所述开口流向所述缸体内部,驱动所述第一活塞朝向所述第二极限位置运动;定义此时驱动所述第一活塞朝向所述第二活塞运动的所述气体为打钉气体;所述气钉枪还包括复位腔,所述复位腔被构造成接收所述打钉气体;并且,所述复位腔的所述打钉气体经由所述通孔进入所述缸体内部,驱动所述第一活塞朝向所述第一极限位置运动。In order to achieve the above objective, another solution of the present invention is: an air nail gun, the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely; The handle cavity communicated with the source, the high pressure cavity, the balance cavity, and the air outlet cavity communicated with the handle cavity; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder body and a first piston; one end of the cylinder body is provided with The other end is connected to the nail exiting end; the first piston moves in the cylinder and has a first limit position far away from the nail exit end and a second limit position close to the nail exit end; The cylinder body is also provided with a through hole; a balance valve is movably arranged in the housing and is provided with a through hole. The balance valve has at least two positions; in the first position, the balance valve connects the opening with the The outlet air cavity is separated, and the opening is in communication with the high pressure cavity; in the second position, the balance valve separates the opening from the high pressure cavity, and the opening is connected to the outlet cavity through the through hole When the balance valve moves to the first position, the gas in the high-pressure chamber flows to the inside of the cylinder through the opening, driving the first piston to move toward the second extreme position; define this The gas that drives the first piston toward the second piston is nailing gas; the gas nail gun further includes a reset cavity configured to receive the nailing gas; and, The nailing gas in the reset cavity enters the inside of the cylinder through the through hole, and drives the first piston to move toward the first limit position.
为达到上述目的,本发明的另一个解决方案是:一种气钉枪,所述气钉枪包括:壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、复位腔以及出气腔;气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置以及靠近所述出钉端的第二极限位置;平衡阀,活动 设置在所述壳体内,设有贯通孔,所述平衡阀至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;所述气钉枪还包括用于连通所述复位腔与所述出气腔的第一气流通道,气体在所述第一气流通道中只能由所述出气腔流向所述复位腔;所述气钉枪还包括泄压阀,所述泄压阀用于打开或关闭所述出气腔;当所述第一活塞运动至所述第二极限位置且所述平衡阀运动至所述第二位置,所述缸体内的气体经由所述开口,所述贯通孔流向所述出气腔;所述泄压阀关闭,所述气体自所述出气腔经由所述第一气流通道流向所述复位腔;当所述复位腔内的气体压强达到预设值,所述泄压阀打开,所述出气腔与所述大气压连通。In order to achieve the above objective, another solution of the present invention is: an air nail gun, the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely; The handle cavity communicated with the source, the high pressure cavity, the balance cavity, the reset cavity and the air outlet cavity that are connected to the handle cavity; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder and a first piston; One end is provided with an opening, and the other end is connected to the nail output end; the first piston moves in the cylinder and has a first limit position away from the nail output end and a second limit position close to the nail output end The balance valve is movably arranged in the housing and is provided with a through hole, the balance valve has at least two positions; in the first position, the balance valve separates the opening from the outlet cavity, the The opening is in communication with the high-pressure chamber; in the second position, the balance valve separates the opening from the high-pressure chamber, and the opening is in communication with the outlet chamber through the through hole; the gas nail gun is also It includes a first airflow channel for communicating the reset cavity and the air outlet cavity, and the gas in the first airflow channel can only flow from the air outlet cavity to the reset cavity; the gas nail gun also includes a pressure relief The pressure relief valve is used to open or close the air outlet cavity; when the first piston moves to the second limit position and the balance valve moves to the second position, the inside of the cylinder The gas flows through the opening, and the through hole flows to the gas outlet cavity; the pressure relief valve is closed, and the gas flows from the gas outlet cavity to the reset cavity via the first air flow channel; when the gas flows into the reset cavity The gas pressure reaches a preset value, the pressure relief valve is opened, and the gas outlet chamber is in communication with the atmospheric pressure.
在其中一个实施方式中,所述气钉枪还包括设置在所述壳体上的密封件,所述第一位置时,所述密封件与所述贯通孔抵接,以将所述开口与所述出气腔分隔。In one of the embodiments, the air nail gun further includes a sealing element provided on the housing, and in the first position, the sealing element abuts the through hole to connect the opening with The air outlet cavity is separated.
为达到上述目的,本发明的另一个解决方案是:一种气钉枪,所述气钉枪包括:壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、复位腔以及出气腔;气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置以及靠近所述出钉端的第二极限位置;平衡阀,活动设置在所述壳体内,设有贯通孔,所述平衡阀至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;所述气钉枪还包括用于连通所述复位腔与所述出气腔的第一气流通道,气体在所述第一气流通道中只能由所述出气腔流向所述复位腔;所述气钉枪还包括泄压阀,所述泄压阀用于打开或关闭所述出气腔;当所述第一活塞运动至所述第二极限位置且所述平衡阀运动至所述第二位置时,所述缸体内的气体经由所述开口,所述贯通孔流向所述出气腔;所述泄压阀关闭,所述气体自所述出气腔经由所述第一气流通道流向所述复位腔;当所述复位腔内的气体压强与所述出气腔内的气体压强相等时,所述泄压阀打开,所述出气腔与所述大气压连通。In order to achieve the above objective, another solution of the present invention is: an air nail gun, the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely; The handle cavity communicated with the source, the high pressure cavity, the balance cavity, the reset cavity and the air outlet cavity that are connected to the handle cavity; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder and a first piston; One end is provided with an opening, and the other end is connected to the nail output end; the first piston moves in the cylinder and has a first limit position away from the nail output end and a second limit position close to the nail output end The balance valve is movably arranged in the housing and is provided with a through hole, the balance valve has at least two positions; in the first position, the balance valve separates the opening from the outlet cavity, the The opening is in communication with the high-pressure chamber; in the second position, the balance valve separates the opening from the high-pressure chamber, and the opening is in communication with the outlet chamber through the through hole; the gas nail gun is also It includes a first airflow channel for communicating the reset cavity and the air outlet cavity, and the gas in the first airflow channel can only flow from the air outlet cavity to the reset cavity; the gas nail gun also includes a pressure relief The pressure relief valve is used to open or close the air outlet cavity; when the first piston moves to the second limit position and the balance valve moves to the second position, the cylinder body The gas flows through the opening, the through hole flows to the gas outlet cavity; the pressure relief valve is closed, and the gas flows from the gas outlet cavity to the reset cavity via the first air flow channel; when the reset cavity When the gas pressure inside is equal to the gas pressure in the gas outlet cavity, the pressure relief valve is opened, and the gas outlet cavity is in communication with the atmospheric pressure.
为达到上述目的,本发明的另一个解决方案是:一种气钉枪,所述气钉枪 包括:壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、复位腔、出气腔以及开关组件;气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置以及靠近所述出钉端的第二极限位置;所述缸体上还开设有通孔;平衡阀,活动设置在所述壳体内,设有贯通孔,所述平衡阀至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;当所述平衡阀运动至所述第一位置,所述高压腔的气体经由所述开口进入所述缸体内部,推动所述第一活塞朝向所述第二极限位置运动,定义此时所述缸体内推动所述第一活塞运动的气体压强为打钉压强;当所述第一活塞运动至所述第二极限位置且所述平衡阀运动至所述第二位置时,所述复位腔的气体经由所述通孔进入所述缸体内部,推动所述第一活塞朝向所述第一极限位置运动,定义此时所述缸体内推动所述第一活塞运动的气体压强为复位压强;所述打钉压强>所述复位压强。In order to achieve the above objective, another solution of the present invention is: an air nail gun, the air nail gun includes: a housing with a nail outlet end and an air outlet end disposed oppositely; The handle cavity communicated with the source, the high pressure cavity connected with the handle cavity, the balance cavity, the reset cavity, the air outlet cavity, and the switch assembly; the cylinder assembly is housed in the housing, the cylinder assembly includes a cylinder block and a first piston; One end of the cylinder is provided with an opening, and the other end is connected to the nail output end; the first piston moves in the cylinder and has a first limit position away from the nail output end and a first end close to the nail output end. Two extreme positions; the cylinder is also provided with a through hole; a balance valve is movably arranged in the housing with a through hole, the balance valve has at least two positions; in the first position, the balance valve Separate the opening from the air outlet cavity, the opening communicates with the high-pressure cavity; in the second position, the balance valve separates the opening from the high-pressure cavity, and the opening passes through the through The hole communicates with the air outlet cavity; when the balance valve moves to the first position, the gas in the high pressure cavity enters the cylinder through the opening, pushing the first piston toward the second limit Position movement defines that the pressure of the gas pushing the first piston in the cylinder at this time is the nailing pressure; when the first piston moves to the second limit position and the balance valve moves to the first In the second position, the gas in the reset cavity enters the cylinder through the through hole, pushing the first piston toward the first extreme position, which defines that the cylinder pushes the first The gas pressure of the piston movement is the reset pressure; the nailing pressure>the reset pressure.
在其中一个实施方式中,所述气钉枪包括连通所述出气腔与所述复位腔的第一气流通道;气体在所述第一气流通道中只能由所述出气腔流往所述复位腔。In one of the embodiments, the gas nail gun includes a first airflow channel connecting the air outlet cavity and the reset cavity; gas in the first airflow channel can only flow from the air outlet cavity to the reset Cavity.
通过设置有用以连通复位腔及出气腔的第一气流通道,当完成打钉操作,松开扳机时,第一可变腔体腔内的至少部分高压气体能够依次经贯通孔、第一气流通道进入至复位腔内,为第一活塞的复位做准备,从而提高了高压气体的利用率。By providing a first air flow channel connecting the reset cavity and the air outlet cavity, when the nailing operation is completed and the trigger is released, at least part of the high-pressure gas in the first variable cavity cavity can enter through the through hole and the first air flow channel in sequence Into the reset cavity, prepare for the reset of the first piston, thereby improving the utilization rate of high-pressure gas.
通过设置有泄压阀组件、泄压腔以及排气口的泄压机构,使得出气腔可选择地与大气连通;当缸体的内部的高压气体经由贯通孔流向出气腔时,泄压阀组件将排气口与出气腔的连通关闭,出气腔与大气不连通,出气腔的高压气体能够经由第一气流通道输送至复位腔内;当复位腔内充满高压气体时,泄压腔中的高压气体将驱动泄压阀组件移动,从而排气口与出气腔连通,出气腔内的高压气体得以经由排气口泄压,复位腔中的高压气体得以进入缸体的内部,推动第一活塞复位。由此,用以驱动第一活塞打钉的高压气体能经由第一气流通道进入复位腔内,再驱动第一活塞复位,提高了高压气体的利用效率;从而只需消耗较少的气体而实现打钉工作,在节省能源的同时,还减小了气钉枪整体 体积及重量,轻巧便携。The pressure relief mechanism provided with a pressure relief valve assembly, a pressure relief cavity and an exhaust port allows the outlet cavity to be selectively communicated with the atmosphere; when the high pressure gas inside the cylinder flows to the outlet cavity through the through hole, the pressure relief valve assembly Close the communication between the exhaust port and the gas outlet cavity, the gas outlet cavity is not connected to the atmosphere, and the high pressure gas in the gas outlet cavity can be delivered to the reset cavity through the first air flow channel; when the reset cavity is filled with high pressure gas, the high pressure in the pressure cavity is relieved The gas will drive the pressure relief valve assembly to move, so that the exhaust port is connected with the gas outlet cavity, the high pressure gas in the gas outlet cavity can be released through the exhaust port, and the high pressure gas in the reset cavity can enter the inside of the cylinder, pushing the first piston to reset . As a result, the high-pressure gas used to drive the first piston to drive nails can enter the reset cavity through the first air flow channel, and then drive the first piston to reset, which improves the utilization efficiency of high-pressure gas; thus, it only needs to consume less gas. The nailing work saves energy while reducing the overall volume and weight of the air nail gun, making it light and portable.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施方式并配合附图详细说明如后。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly and implement it in accordance with the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings.
附图说明Description of the drawings
图1为现有技术中的气钉枪在手柄腔充气后,平衡阀运动至第二位置的状态示意图。Fig. 1 is a schematic diagram of the state of the air nail gun in the prior art after the handle cavity is inflated, and the balance valve moves to the second position.
图2为图1所示的气钉枪在按压扳机后,平衡阀运动至第一位置的状态示意图。Fig. 2 is a schematic diagram of a state in which the balance valve of the air nail gun shown in Fig. 1 moves to a first position after the trigger is pressed.
图3为图1所示的气钉枪,第一活塞运动至第二极限位置,打钉完成的状态示意图。Fig. 3 is a schematic diagram of the air nail gun shown in Fig. 1 when the first piston moves to the second limit position and the nailing is completed.
图4为图1所示的气钉枪在松开扳机后,平衡阀运动至第二位置,第一可变腔体向大气泄压的状态示意图。Fig. 4 is a schematic diagram of the air nail gun shown in Fig. 1 after the trigger is released, the balance valve moves to the second position, and the first variable cavity releases pressure to the atmosphere.
图5为现有技术中的气钉枪,复位腔内的气体作用于第一活塞,使其复位至第一极限位置的状态示意图。Fig. 5 is a schematic diagram of a state in which the gas in the reset cavity acts on the first piston to reset to the first limit position of the gas nail gun in the prior art.
图6为本发明第一实施方式的气钉枪在手柄腔充气后,平衡阀运动至第二位置的的状态示意图。Fig. 6 is a schematic diagram of a state in which the balance valve of the gas nail gun according to the first embodiment of the present invention moves to a second position after the handle cavity is inflated.
图7为图6所示的气钉枪在按压扳机后,平衡阀运动至第一位置的状态示意图。Fig. 7 is a schematic diagram of a state in which the balance valve of the air nail gun shown in Fig. 6 moves to a first position after the trigger is pressed.
图8为图6所示的气钉枪,第一活塞运动至第二极限位置,打钉完成的状态示意图。Fig. 8 is a schematic diagram of the air nail gun shown in Fig. 6 when the first piston moves to the second limit position and the nailing is completed.
图9为图6所示的气钉枪在在松开扳机后,平衡阀运动至第二位置,出气腔为复位腔充气且出气腔与大气不连通的状态示意图。Fig. 9 is a schematic diagram of the air nail gun shown in Fig. 6 after the trigger is released, the balance valve moves to the second position, the outlet cavity is inflated by the reset cavity and the outlet cavity is not connected to the atmosphere.
图10a为图6所示的气钉枪,泄压阀运动至出气腔与大气连通的状态示意图,图10b为泄压阀的局部放大图。Fig. 10a is a schematic diagram of the air nail gun shown in Fig. 6 when the pressure relief valve moves until the air outlet cavity is in communication with the atmosphere, and Fig. 10b is a partial enlarged view of the pressure relief valve.
图11为图6所示的气钉枪,复位腔内的气体作用于第一活塞,使其复位至第一极限位置的状态示意图。Fig. 11 is a schematic diagram of the gas nail gun shown in Fig. 6 in which the gas in the reset cavity acts on the first piston to reset it to the first limit position.
图12为本发明第二实施方式的气钉枪,涉及泄压机构的剖视图。Fig. 12 is a cross-sectional view of an air nail gun according to a second embodiment of the present invention, which relates to a pressure relief mechanism.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描 述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation cannot therefore be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
请参见图1至图5,其示出了现有技术中的一种气钉枪100,可用于房屋的木结构连接、木制家具和其他木制结构的连接等场景,在此不对其应用场景做具体限定。Please refer to Figures 1 to 5, which show an air nail gun 100 in the prior art, which can be used in the connection of wooden structures of houses, wooden furniture and other wooden structures, etc., and will not be applied here. The scene is specifically limited.
气钉枪100包括:壳体和开关组件3;壳体包括用以握持的手柄部1、与手柄部1连接以实现打钉动作的主体部2。壳体内还包括与气源连通的手柄腔11,与手柄腔11连通的高压腔213,平衡腔214,复位腔215以及与大气连通的出气腔216。The air nail gun 100 includes a housing and a switch assembly 3; the housing includes a handle 1 for holding and a main body 2 connected with the handle 1 to realize a nailing action. The housing also includes a handle cavity 11 communicating with an air source, a high pressure cavity 213 communicating with the handle cavity 11, a balance cavity 214, a reset cavity 215, and an air outlet cavity 216 communicating with the atmosphere.
手柄部1包括前述手柄腔11和设置在手柄腔11一侧以使手柄腔11与外部气源连通的进气口12,外部气源可为气泵等装置,用以通过进气口12向手柄腔11内输送高压气体。The handle portion 1 includes the aforementioned handle cavity 11 and an air inlet 12 arranged on one side of the handle cavity 11 to connect the handle cavity 11 with an external air source. The external air source may be an air pump or other device to connect the handle through the air inlet 12 High-pressure gas is delivered in the cavity 11.
在本实施方式中,于气钉枪100的高度方向上,进气口12设置在手柄部1的底部,在提高整体美观性的同时还方便用户操作使用。诚然,在其他实施方式中,进气口12也可设置在手柄部1的其他位置,在此不做具体限定,根据实际情况而定。In this embodiment, in the height direction of the air nail gun 100, the air inlet 12 is provided at the bottom of the handle 1, which not only improves the overall aesthetics, but also facilitates the user's operation and use. It is true that in other embodiments, the air inlet 12 may also be provided at other positions of the handle portion 1, which is not specifically limited here, and depends on actual conditions.
主体部2包括相对设置的出钉端211和出气端212、设置在主体部2内的 气缸组件、设置在主体部2内的平衡阀25、以及贯穿出钉端211的撞针24。The main body 2 includes a nail-out end 211 and an air-out end 212 opposite to each other, a cylinder assembly provided in the main body 2, a balance valve 25 provided in the main body 2, and a striker 24 penetrating the nail end 211.
气缸组件包括缸体22、收容在缸体22内且将缸体22分隔成第一可变腔体222及第二可变腔体223的第一活塞23,撞针24与第一活塞23连接。第一活塞23可在缸体22内往复运动,具有远离出钉端211的第一极限位置,如图1、5所示,以及靠近出钉端211的第二极限位置,如图3、4所示。为了防止第一活塞23在缸体22内做往复运动产生的冲击力过大以对出钉端211造成损害,缸体22与出钉端211之间还设置有缓冲块26,用以减缓第一活塞23对出钉端211产生的作用力。第一活塞23具有第一斜面(未标号),缓冲块26具有第二斜面(未标号),当第一活塞23与缓冲块26相碰时,第一斜面与第二斜面之间存有缝隙,该缝隙供复位腔215(后续对复位腔215进行说明)内的高压气体进入缸体22内。缸体22的一端设有开口224,另一端与出钉端211连接。The cylinder assembly includes a cylinder body 22, a first piston 23 that is housed in the cylinder body 22 and divides the cylinder body 22 into a first variable cavity 222 and a second variable cavity 223, and the striker 24 is connected to the first piston 23. The first piston 23 can reciprocate in the cylinder 22, and has a first limit position far away from the nail-out end 211, as shown in Figs. 1, 5, and a second limit position close to the nail-out end 211, as shown in Figs. 3 and 4 Shown. In order to prevent the impact force generated by the reciprocating movement of the first piston 23 in the cylinder 22 from being too large to cause damage to the nail output end 211, a buffer block 26 is also provided between the cylinder 22 and the nail output end 211 to slow down the The force generated by a piston 23 on the nail output end 211. The first piston 23 has a first inclined surface (not labeled), and the buffer block 26 has a second inclined surface (not labeled). When the first piston 23 and the buffer block 26 collide, there is a gap between the first inclined surface and the second inclined surface. The gap allows the high-pressure gas in the reset cavity 215 (the reset cavity 215 will be described later) to enter the cylinder 22. One end of the cylinder 22 is provided with an opening 224, and the other end is connected with the nail output end 211.
需要说明的是,第一可变腔体222和第二可变腔体223是对应于第一活塞23处于非极限位置而存在的。当第一活塞23位于第一极限位置时,第一活塞23与缸体22的一端平齐,如图1所示,此时第一可变腔体222不存在。当第一活塞23运动至前述第二极限位置时,第一活塞23与缓冲块26抵接,如图3所示,此时,第二可变腔体223基本不存在。缸体22外围设有前述的高压腔213和复位腔215,且高压腔213与复位腔215之间设置有分隔机构27。高压腔213通过连接通道13与手柄腔11连通。该分隔机构27可为隔板等结构,为了增强高压腔213及复位腔215之间的密封性,隔板27上还设置有密封圈。It should be noted that the first variable cavity 222 and the second variable cavity 223 exist corresponding to the non-limiting position of the first piston 23. When the first piston 23 is located at the first limit position, the first piston 23 is flush with one end of the cylinder 22, as shown in FIG. 1, at this time, the first variable cavity 222 does not exist. When the first piston 23 moves to the aforementioned second limit position, the first piston 23 abuts against the buffer block 26, as shown in FIG. 3, at this time, the second variable cavity 223 basically does not exist. The cylinder 22 is provided with the aforementioned high pressure chamber 213 and the reset chamber 215, and a partition mechanism 27 is provided between the high pressure chamber 213 and the reset chamber 215. The high-pressure chamber 213 communicates with the handle chamber 11 through the connecting passage 13. The partition mechanism 27 can be a structure such as a partition. In order to enhance the sealing performance between the high-pressure chamber 213 and the reset chamber 215, a sealing ring is also provided on the partition 27.
开关组件3,包括前述开关腔31以及可在开关腔31内移动的扳机32。气钉枪100还包括第四气流通道253及第五气流通道33,平衡腔214与开关腔31通过第四气流通道253连通,手柄腔11与开关腔31通过第五气流通道33连通,扳机32移动以使得平衡腔214通过开关腔31与手柄腔11连通,如图1、图4所示,或使得平衡腔214通过开关腔31与大气连通,如图2、3所示。The switch assembly 3 includes the aforementioned switch cavity 31 and a trigger 32 movable in the switch cavity 31. The air nail gun 100 further includes a fourth airflow channel 253 and a fifth airflow channel 33. The balance cavity 214 and the switch cavity 31 are communicated through the fourth airflow channel 253, the handle cavity 11 and the switch cavity 31 are communicated through the fifth airflow channel 33, and the trigger 32 Move to make the balance cavity 214 communicate with the handle cavity 11 through the switch cavity 31, as shown in FIGS. 1 and 4, or make the balance cavity 214 communicate with the atmosphere through the switch cavity 31, as shown in FIGS.
开关组件3还包括用以连接开关腔31及扳机32的复位弹簧34,复位弹簧34在其自然状态下使得扳机32处于初始状态,开关腔31与手柄腔11连通;施加外力给扳机32使得扳机32移动,此时复位弹簧34被压缩,开关腔31与外界大气连通;撤除外力后,扳机32在复位弹簧34的弹性力的作用下恢复至初始状态。The switch assembly 3 also includes a return spring 34 for connecting the switch chamber 31 and the trigger 32. In its natural state, the return spring 34 makes the trigger 32 in the initial state, and the switch chamber 31 communicates with the handle chamber 11; applying an external force to the trigger 32 makes the trigger 32 moves, at this time the return spring 34 is compressed, and the switch chamber 31 is in communication with the outside atmosphere; after removing the external force, the trigger 32 returns to the initial state under the action of the elastic force of the return spring 34.
平衡阀25活动设置在平衡腔214与高压腔213之间,其上开设有贯通孔252。在平衡腔214内的气体以及高压腔213内的气体的共同作用下,平衡阀 25至少具有两个位置。本实施方式中,平衡腔214内还设置有第一弹性件251。平衡阀25左端受到作用力为第一弹性件251的作用力与平衡腔214内气体的作用力的和,平衡阀25右端受到的作用力为高压腔213内气体的作用力。在第一位置时,平衡阀25与出气端212抵接,如图2、3所示。此时,开口224与高压腔213连通,开口224与出气腔216被隔开。在第二位置时,平衡阀25与开口224抵接,如图1、4所示,此时,开口224与高压腔213被隔开,开口224通过贯通孔252与出气腔216连通。The balance valve 25 is movably arranged between the balance chamber 214 and the high pressure chamber 213, and a through hole 252 is opened thereon. Under the combined action of the gas in the balance chamber 214 and the gas in the high pressure chamber 213, the balance valve 25 has at least two positions. In this embodiment, a first elastic member 251 is also provided in the balance cavity 214. The force received at the left end of the balance valve 25 is the sum of the force of the first elastic member 251 and the force of the gas in the balance chamber 214, and the force received at the right end of the balance valve 25 is the force of the gas in the high pressure chamber 213. In the first position, the balance valve 25 abuts against the air outlet 212, as shown in FIGS. 2 and 3. At this time, the opening 224 is in communication with the high pressure chamber 213, and the opening 224 is separated from the air outlet chamber 216. In the second position, the balance valve 25 abuts the opening 224, as shown in FIGS. 1 and 4, at this time, the opening 224 is separated from the high pressure chamber 213, and the opening 224 communicates with the outlet chamber 216 through the through hole 252.
本实施方式中,平衡阀25与出气端212之间还设置有密封圈(未标号),使得平衡腔214与出气腔216、平衡腔214与高压腔213之间均不连通。In this embodiment, a sealing ring (not labeled) is further provided between the balance valve 25 and the air outlet 212, so that the balance cavity 214 and the air outlet cavity 216, and the balance cavity 214 and the high pressure cavity 213 are not connected.
请结合图3,当扳机32被按压,平衡腔214通过开关腔31与大气连通;此时,平衡腔214内为大气压,高压腔213内为高压气体。平衡阀25左端受到的作用力小于平衡阀25右端受到的作用力,平衡阀25向左移动,与出气端212抵接;此时,高压腔213内的高压气体经由开口224流入第一可变腔体腔222,推动第一活塞23朝向第二极限位置移动,完成打钉操作。Referring to FIG. 3, when the trigger 32 is pressed, the balance chamber 214 communicates with the atmosphere through the switch chamber 31; at this time, the balance chamber 214 is at atmospheric pressure, and the high pressure chamber 213 is filled with high pressure gas. The force received at the left end of the balance valve 25 is less than the force received at the right end of the balance valve 25. The balance valve 25 moves to the left and abuts against the outlet end 212; at this time, the high pressure gas in the high pressure chamber 213 flows into the first variable through the opening 224 The cavity cavity 222 pushes the first piston 23 to move toward the second extreme position to complete the nailing operation.
出钉端211上开设有孔洞,撞针24通过该孔洞贯穿出钉端211且与外部钉仓对接,第一活塞23做往复运动以带动撞针24做往复运动从而产生冲击力,以将钉仓内的钉子顶出钉仓。A hole is opened on the nail output end 211. The striker 24 penetrates the nail end 211 through the hole and is connected to the external nail magazine. The first piston 23 reciprocates to drive the striker 24 to reciprocate to generate an impact force to move the nail magazine. The nails are pushed out of the nail bin.
请结合图3,复位腔215围设在缸体22的外围,缸体22上还开设有两组用以连通复位腔215和缸体22内部的通孔221。通孔221包括沿前后方向布置的通孔221a及通孔221b。第一活塞23在高压气体的作用下朝向出钉端211移动时,第一可变腔体222内的部分高压气体将经由通孔221a进入复位腔215内,并最终使得复位腔215内充满高压气体。复位腔215内的高压气体用于将第一活塞23复位。Referring to FIG. 3, the reset cavity 215 is arranged on the periphery of the cylinder 22, and the cylinder 22 is also provided with two sets of through holes 221 for communicating the reset cavity 215 with the inside of the cylinder 22. The through hole 221 includes a through hole 221a and a through hole 221b arranged in the front-rear direction. When the first piston 23 moves toward the nail outlet 211 under the action of high pressure gas, part of the high pressure gas in the first variable cavity 222 will enter the reset cavity 215 through the through hole 221a, and finally make the reset cavity 215 full of high pressure. gas. The high-pressure gas in the reset chamber 215 is used to reset the first piston 23.
需要说明的是,孔洞贯穿出钉端211的一侧时,同时贯穿缸体22靠近出钉端211的一侧,该孔洞使得第二可变腔体223与外界连通;而通孔221b的存在,使得复位腔215可与第二可变腔体223连通,但该孔洞的直径远小于该通孔221b的直径,从而当复位腔215内的高压气体进入到第二可变腔体223内的时候,高压气体不会直接从孔洞泄出。It should be noted that when the hole penetrates one side of the nail end 211, it also penetrates the side of the cylinder 22 close to the nail end 211. The hole allows the second variable cavity 223 to communicate with the outside; and the existence of the through hole 221b , So that the reset cavity 215 can communicate with the second variable cavity 223, but the diameter of the hole is much smaller than the diameter of the through hole 221b, so that when the high pressure gas in the reset cavity 215 enters the second variable cavity 223 At that time, the high-pressure gas will not directly escape from the hole.
当完成打钉操作,松开扳机32,扳机32在复位弹簧34的作用下,回复至初始状态,如图4所示。此时,平衡腔214通过开关腔31再次与手柄腔11连通,平衡腔214内接收来自手柄腔11的高压气体;在平衡腔214内的高压气体 以及弹性件251的共同作用下,平衡阀25向着出钉端211移动;平衡阀25移动至与开口224抵接,高压腔213与开口224被隔开,开口224通过贯通孔252与出气腔216连通;来自第一可变腔体222内的高压气体将经由贯通孔252与出气腔216连通;由于出气腔连通大气,第一可变腔体222内的气压迅速减小至大气压水平。此时,第一活塞23的左端受到大气的作用力,第一活塞23的右端收到来自复位腔215的高压气体的作用力,第一活塞23将向着出气端212运动,运动至第一极限位置,完成复位操作。When the nailing operation is completed, the trigger 32 is released, and the trigger 32 returns to the initial state under the action of the return spring 34, as shown in FIG. 4. At this time, the balance cavity 214 communicates with the handle cavity 11 again through the switch cavity 31, and the balance cavity 214 receives high pressure gas from the handle cavity 11; under the combined action of the high pressure gas in the balance cavity 214 and the elastic member 251, the balance valve 25 Move toward the nail outlet 211; the balance valve 25 moves to abut the opening 224, the high pressure chamber 213 is separated from the opening 224, and the opening 224 communicates with the outlet chamber 216 through the through hole 252; The high-pressure gas will communicate with the gas outlet cavity 216 through the through hole 252; since the gas outlet cavity is connected to the atmosphere, the air pressure in the first variable cavity 222 is rapidly reduced to the atmospheric pressure level. At this time, the left end of the first piston 23 receives the force of the atmosphere, and the right end of the first piston 23 receives the force of the high-pressure gas from the reset chamber 215. The first piston 23 will move toward the air outlet 212 and move to the first limit. Position, complete the reset operation.
为了更清楚的说明气钉枪100的工作原理,下面将结合附图1-5,对第一活塞23打钉以及第一活塞23复位的过程做一个完整的说明。此处,命名大气压强为P 0,平衡腔214内的气体压强为P 1,复位腔215内的气体压强为P 2,高压腔213内的气体压强,也即气源气体的工作压强为P 3,其中,P 3>P 0In order to explain the working principle of the gas nail gun 100 more clearly, a complete description of the nailing of the first piston 23 and the resetting process of the first piston 23 will be given below with reference to FIGS. 1-5. Here, the atmospheric pressure is named P 0 , the gas pressure in the balance chamber 214 is P 1 , the gas pressure in the reset chamber 215 is P 2 , and the gas pressure in the high pressure chamber 213, that is, the working pressure of the gas source gas is P 3 , where P 3 >P 0 .
图1示出了气钉枪100的初始状态图。此时,第一活塞23位于第一极限位置,即,第一活塞23位于缸体22的最远离出钉端211的一侧;扳机32位于其初始位置,开关腔31与手柄腔11连通。当通过外部气源向手柄腔11输送高压气体时,高压腔213和平衡腔214内皆为高压气体,即,P 1=P 3。但是,考虑到平衡阀25的左右两端的有效受力面积以及弹性件251的存在,平衡阀25右移至与缸体22的开口224抵接;此时,高压腔213与开口224被隔开,高压腔213内的气体无法进入至缸体22内。 FIG. 1 shows an initial state diagram of the air nail gun 100. At this time, the first piston 23 is located at the first limit position, that is, the first piston 23 is located on the side of the cylinder 22 farthest from the nail outlet 211; the trigger 32 is located at its initial position, and the switch chamber 31 is in communication with the handle chamber 11. When high-pressure gas is delivered to the handle cavity 11 through an external gas source, both the high-pressure cavity 213 and the balance cavity 214 contain high-pressure gas, that is, P 1 =P 3 . However, considering the effective force-receiving area of the left and right ends of the balance valve 25 and the existence of the elastic member 251, the balance valve 25 moves to the right to abut the opening 224 of the cylinder 22; at this time, the high-pressure chamber 213 and the opening 224 are separated , The gas in the high pressure chamber 213 cannot enter the cylinder 22.
请结合图2,按压扳机32,平衡腔214通过开关腔31与外界大气连通,平衡腔214快速泄压至P 1=P 0;此时,高压气体依旧自手柄腔11进入高压腔213内,高压腔213内的气体压强P 3>平衡腔214的气体压强P 1,高压腔213内高压气体对平衡阀25的作用力将大于平衡腔214内气体以及弹性件251的作用力之和,平衡阀25向出气端212移动直至平衡阀25与出气端212抵接;此时,贯通孔252与密封件28对接,开口224与出气腔216被隔开;开口224与高压腔213连通,高压腔213内的高压气体经由开口224进入第一可变腔体222,推动第一活塞23朝向第二极限位置运动。 Please refer to Figure 2, press the trigger 32, the balance chamber 214 is connected to the outside atmosphere through the switch chamber 31, and the balance chamber 214 is quickly released to P 1 =P 0 ; at this time, the high pressure gas still enters the high pressure chamber 213 from the handle chamber 11, The gas pressure P 3 in the high-pressure chamber 213> the gas pressure P 1 in the balance chamber 214. The force of the high-pressure gas in the high-pressure chamber 213 on the balance valve 25 will be greater than the sum of the forces of the gas in the balance chamber 214 and the elastic member 251, and balance The valve 25 moves to the outlet end 212 until the balance valve 25 abuts against the outlet end 212; at this time, the through hole 252 is in contact with the seal 28, and the opening 224 is separated from the outlet cavity 216; the opening 224 is connected to the high pressure cavity 213, and the high pressure cavity The high-pressure gas in the 213 enters the first variable cavity 222 through the opening 224, and pushes the first piston 23 to move toward the second extreme position.
请结合图3,扳机32依旧处于按压状态。即,平衡腔214与外部大气连通。高压腔213内的高压气体推动第一活塞23朝向第二极限位置运动,完成打钉操作。其中,当第一活塞23运动至通孔221a与221b的中间时,部分高压气体将自通孔221a进入复位腔215的内部,为复位腔215充气。Please refer to FIG. 3, the trigger 32 is still in a pressed state. That is, the balance chamber 214 communicates with the external atmosphere. The high-pressure gas in the high-pressure chamber 213 pushes the first piston 23 to move toward the second extreme position to complete the nailing operation. Wherein, when the first piston 23 moves to the middle of the through holes 221a and 221b, part of the high-pressure gas will enter the reset cavity 215 from the through hole 221a to inflate the reset cavity 215.
请结合图4及图5,松开扳机32,扳机32回复至初始位置。此时,平衡腔214通过开关腔31再次与手柄腔11连通。即,平衡腔214内重新连通高压气体。高压气体从手柄腔11、开关腔31进入至平衡腔214内,使得平衡腔214内的气体压强P 1=高压腔213的气体压强P 3;平衡阀25在高压气体及弹性件251的作用力下将再次与开口224抵接,高压腔213与开口224被隔开。此时,第一可变腔体222通过贯通孔252与出气腔216连通,从而第一可变腔体222内的高压气体迅速泄压至大气压。此时,复位腔215内的气体将经由通孔221b进入缸体22的内部,驱动第一活塞23向着出气端212移动,并最终完成复位。 With reference to Figures 4 and 5, release the trigger 32, and the trigger 32 will return to the initial position. At this time, the balance cavity 214 communicates with the handle cavity 11 again through the switch cavity 31. That is, the high-pressure gas is reconnected to the balance chamber 214. The high-pressure gas enters the balance cavity 214 from the handle cavity 11 and the switch cavity 31, so that the gas pressure P 1 in the balance cavity 214 = the gas pressure P 3 of the high pressure cavity 213; the force of the balance valve 25 on the high pressure gas and the elastic member 251 The lower part abuts against the opening 224 again, and the high-pressure chamber 213 is separated from the opening 224. At this time, the first variable cavity 222 is in communication with the gas outlet cavity 216 through the through hole 252, so that the high pressure gas in the first variable cavity 222 is quickly released to atmospheric pressure. At this time, the gas in the reset cavity 215 will enter the cylinder 22 through the through hole 221b, drive the first piston 23 to move toward the gas outlet 212, and finally complete the reset.
现有技术中,当按压扳机32,平衡阀25运动至第一位置时,高压腔213的高压气体经由开口224进入缸体22的内部,驱动第一活塞23朝向第二极限位置运动,完成打钉操作。定义此时缸体22内,用于驱动第一活塞23朝向第二极限位置运动的气体压强为打钉压强,该打钉压强与气源的工作压强P3相等;当松开扳机32,平衡阀25运动至第二位置时,复位腔215中的气体经由通孔221b进入缸体22的内部,并驱动第一活塞23朝向第一极限位置运动,完成复位操作。定义此时缸体22内,用于驱动第一活塞23朝向第一极限位置运动的气体压强为复位压强,该复位压强与气源的工作压强P3相等。In the prior art, when the trigger 32 is pressed and the balance valve 25 moves to the first position, the high-pressure gas in the high-pressure chamber 213 enters the inside of the cylinder 22 through the opening 224, and drives the first piston 23 to move toward the second extreme position to complete the operation. Nail operation. It is defined that the gas pressure used to drive the first piston 23 to move toward the second limit position in the cylinder 22 at this time is the nailing pressure, which is equal to the working pressure P3 of the air source; when the trigger 32 is released, the balance valve When 25 moves to the second position, the gas in the reset cavity 215 enters the inside of the cylinder 22 through the through hole 221b, and drives the first piston 23 to move toward the first extreme position to complete the reset operation. It is defined that the gas pressure used to drive the first piston 23 to move toward the first limit position in the cylinder 22 at this time is the reset pressure, which is equal to the working pressure P3 of the gas source.
需要说明的是,复位腔215内的气体自通孔221b进入至缸体22内时,由于出钉端211的孔洞的存在,小部分气体会从出钉端211排出至外界。但出钉端211的孔洞的直径远小于第二通孔221b的直径,使得剩余气体足以将第一活塞23驱动复位。It should be noted that when the gas in the reset cavity 215 enters the cylinder 22 from the through hole 221b, a small part of the gas will be discharged from the nail exit 211 to the outside due to the existence of the hole in the nail exit 211. However, the diameter of the hole of the nail end 211 is much smaller than the diameter of the second through hole 221b, so that the remaining gas is enough to drive the first piston 23 to reset.
由上述现有技术中的气钉枪100的工作原理可见,为了驱动第一活塞23复位,复位腔215中还需另提供一部分高压气体,气体的利用效率低。并且现有技术中的气钉枪100在缸体22上开设有两组通孔——通孔221a和通孔221b。其中,通孔221a靠近平衡阀25设置,通孔221b靠近出钉端211设置。当第一活塞23移动至通孔221a及通孔221b之间时,部分高压气体会自通孔221a进入复位腔215内,削弱了高压气体推动第一活塞23向出钉端211运动的力;并且复位腔215内的高压气体也会经由通孔221b进入第二可变腔体腔223内,阻碍第一活塞23的前行。因此,现有技术的气钉枪中,为了保证打钉力度,不得不加大缸体22的缸径。It can be seen from the above-mentioned working principle of the gas nail gun 100 in the prior art that in order to drive the first piston 23 to reset, a part of high-pressure gas needs to be provided in the reset chamber 215, and the gas utilization efficiency is low. In addition, the air nail gun 100 in the prior art is provided with two sets of through holes—through holes 221a and through holes 221b—on the cylinder 22. Wherein, the through hole 221a is arranged close to the balance valve 25, and the through hole 221b is arranged close to the nail output end 211. When the first piston 23 moves between the through hole 221a and the through hole 221b, part of the high-pressure gas will enter the reset cavity 215 from the through hole 221a, which weakens the force of the high-pressure gas to push the first piston 23 to the nail output end 211; In addition, the high-pressure gas in the reset cavity 215 will also enter the second variable cavity cavity 223 through the through hole 221b, which hinders the advancement of the first piston 23. Therefore, in the prior art air nail gun, in order to ensure the nailing strength, the bore of the cylinder body 22 has to be increased.
请参见图6,为了提高气体的利用效率,本发明的气钉枪100’内设置有用 以连通出气腔216和复位腔215的第一气流通道7。当打钉操作完成,用户松开扳机32,如图9所示,第一可变腔体222内的高压气体将经由开口224、贯通孔252、出气腔216以及第一气流通道7流向复位腔215,为第一活塞23的复位做准备。即,本实施方式中,位于复位腔215的,驱动第一活塞23复位的那部分高压气体即是之前用于驱动第一活塞23完成打钉操作的高压气体的部分或全部。同时,缸体22上仅设置有一组通孔221,供复位腔215内的气体进入缸体22的内部。由此,区别于现有技术中需分别提供驱动第一活塞23打钉以及第一活塞23复位的高压气体,本实施方式将驱动第一活塞23打钉的那部分气体再次利用,大大地提高了气体的利用效率。Referring to Fig. 6, in order to improve the gas utilization efficiency, the gas nail gun 100' of the present invention is provided with a first gas flow channel 7 for communicating the gas outlet cavity 216 and the reset cavity 215. When the nailing operation is completed, the user releases the trigger 32, as shown in FIG. 9, the high-pressure gas in the first variable cavity 222 will flow to the reset cavity through the opening 224, the through hole 252, the air outlet cavity 216 and the first air flow channel 7. 215. Prepare for the resetting of the first piston 23. That is, in this embodiment, the part of the high-pressure gas in the reset chamber 215 that drives the first piston 23 to reset is part or all of the high-pressure gas previously used to drive the first piston 23 to complete the nailing operation. At the same time, only a set of through holes 221 are provided on the cylinder 22 for the gas in the reset cavity 215 to enter the inside of the cylinder 22. Therefore, unlike the prior art, which needs to provide high-pressure gas for driving the first piston 23 to nail and the first piston 23 to reset, this embodiment reuses the part of the gas that drives the first piston 23 to nail, which greatly improves Improve the efficiency of gas utilization.
并且,第一气流通道7内的气体只允许从出气腔216向复位腔215流动。一种可能的实施方式中,第一气流通道7中设置有单向阀71。Moreover, the gas in the first gas flow channel 7 is only allowed to flow from the gas outlet cavity 216 to the reset cavity 215. In a possible implementation manner, a one-way valve 71 is provided in the first air flow channel 7.
我们知道,要使得第一活塞23复位,前提条件之一就是复位腔215内充有足够的高压气体,另一个前提就是位于第一活塞23左端的,缸体22内的高压气体能够泄压。现有技术中,由于出气腔216始终与大气连通,当第一活塞23运动至第二极限位置且平衡阀25运动至第二位置时,如图4所示,缸体22内的用于驱动第一活塞23打钉的高压气体将经由开口224、贯通孔252、出气腔216流往外界大气;如此,第一活塞23左端受到的为大气的作用力,从而复位腔215中的高压气体能够经由通孔221b进入缸体22的内部,推动第一活塞23朝向第一极限位置运动,完成打钉操作,如图5所示。We know that to reset the first piston 23, one of the prerequisites is that the reset chamber 215 is filled with sufficient high-pressure gas, and the other prerequisite is that the high-pressure gas in the cylinder 22 can be released at the left end of the first piston 23. In the prior art, since the outlet cavity 216 is always in communication with the atmosphere, when the first piston 23 moves to the second limit position and the balance valve 25 moves to the second position, as shown in FIG. 4, the cylinder 22 is used to drive The high-pressure gas nailed by the first piston 23 will flow to the outside atmosphere through the opening 224, the through hole 252, and the outlet cavity 216; in this way, the left end of the first piston 23 receives the force of the atmosphere, so that the high-pressure gas in the reset cavity 215 can be Enter the inside of the cylinder 22 through the through hole 221b, and push the first piston 23 to move toward the first extreme position to complete the nailing operation, as shown in FIG. 5.
而本实施方式中,需要利用驱动第一活塞23打钉的那部分高压气体实现第一活塞23的复位。为此,出气腔216存在与大气连通的打开状态以及与大气不连通的关闭状态。当打钉操作完成,缸体22内的高压气体需经由开口224、贯通孔252以及第一气流通道7向复位腔215流动时,出气腔216与大气不连通,如图9所示。当复位腔215中充有高压气体,足以使得第一活塞23复位时,出气腔216与大气连通,如图10a所示。However, in this embodiment, it is necessary to use the part of the high-pressure gas that drives the first piston 23 to drive the nails to realize the resetting of the first piston 23. For this reason, the outlet cavity 216 has an open state communicating with the atmosphere and a closed state not communicating with the atmosphere. When the nailing operation is completed and the high-pressure gas in the cylinder 22 needs to flow to the reset chamber 215 through the opening 224, the through hole 252 and the first air flow channel 7, the air outlet chamber 216 is not connected to the atmosphere, as shown in FIG. When the reset chamber 215 is filled with high-pressure gas enough to reset the first piston 23, the outlet chamber 216 is in communication with the atmosphere, as shown in FIG. 10a.
为此,气钉枪100’还包括与出气端212连接的泄压机构5。泄压机构5包括用于打开或关闭出气腔的泄压阀53。本实施方式中,请结合图7,出气端212设置有突伸部4,泄压机构5套设在突伸部4上。具体的,泄压机构5包括与突伸部4连接并形成有第一腔511的第一外壳51、开设在第一外壳51上与大气连通的排气口52、用以将排气口52封闭或打开的泄压阀53,第一腔511与出气腔216连通设置。To this end, the air nail gun 100' also includes a pressure relief mechanism 5 connected to the air outlet 212. The pressure relief mechanism 5 includes a pressure relief valve 53 for opening or closing the air outlet chamber. In this embodiment, referring to FIG. 7, the air outlet 212 is provided with a protruding portion 4, and the pressure relief mechanism 5 is sleeved on the protruding portion 4. Specifically, the pressure relief mechanism 5 includes a first housing 51 connected to the protruding portion 4 and formed with a first cavity 511, an exhaust port 52 opened on the first housing 51 and communicating with the atmosphere, and used to connect the exhaust port 52 With the closed or open pressure relief valve 53, the first cavity 511 is connected to the outlet cavity 216.
在本实施方式中,突伸部4的外侧及第一外壳51的内壁上皆设置有螺纹,第一外壳51与突伸部4之间螺纹连接。In this embodiment, both the outer side of the protrusion 4 and the inner wall of the first housing 51 are provided with threads, and the first housing 51 and the protrusion 4 are threadedly connected.
诚然,在其他实施方式中,第一外壳51与突伸部4之间的连接方式也可为其他,例如卡合连接等,在此不做具体限定,根据实际情况而定。It is true that in other embodiments, the connection between the first housing 51 and the protruding portion 4 may also be other, such as a snap connection, etc., which is not specifically limited here, and depends on the actual situation.
请结合图7至图9,第一外壳51的内壁上设置有第一凸起512,泄压阀上53设置有与第一凸起512抵持的第二凸起531,第一凸起512设置在第一外壳51靠近出气端212的一侧,排气口52设置在第一外壳51远离出气端212的一侧。更为具体的,第二凸起531设置在泄压阀本体530上(后续对泄压阀本体530进行说明)。7-9, the inner wall of the first housing 51 is provided with a first protrusion 512, the relief valve 53 is provided with a second protrusion 531 that resists the first protrusion 512, the first protrusion 512 It is arranged on the side of the first housing 51 close to the air outlet 212, and the exhaust port 52 is arranged on the side of the first housing 51 away from the air outlet 212. More specifically, the second protrusion 531 is disposed on the pressure relief valve body 530 (the pressure relief valve body 530 will be described later).
泄压阀53在第一腔511内移动以将第一腔511分隔成与排气口52连通的排放腔514及与出气腔216连通的收集腔513。当第一凸起512与第二凸起531抵持时,出气腔216与排气口52不连通,高压气体自出气腔216并通过第一气流通道7流至复位腔215;当第一凸起512与第二凸起531分离时,出气腔216与排气口52连通,高压气体自出气腔216流至排气口52并泄出至大气。The pressure relief valve 53 moves in the first cavity 511 to divide the first cavity 511 into a discharge cavity 514 communicating with the exhaust port 52 and a collecting cavity 513 communicating with the outlet cavity 216. When the first protrusion 512 is against the second protrusion 531, the air outlet chamber 216 is not connected to the exhaust port 52, and the high-pressure gas flows from the air outlet chamber 216 to the reset chamber 215 through the first air flow channel 7; When the ridge 512 is separated from the second protrusion 531, the gas outlet cavity 216 is connected to the gas outlet 52, and the high-pressure gas flows from the gas outlet cavity 216 to the gas outlet 52 and is discharged to the atmosphere.
泄压机构5还包括具有第二外壳61的泄压腔611,泄压腔611和出气腔216之间设置有第二气流通道532,高压气体经由第二气流通道532自出气腔216流至泄压腔611内。The pressure relief mechanism 5 also includes a pressure relief chamber 611 having a second housing 61. A second air flow channel 532 is provided between the pressure relief cavity 611 and the air outlet cavity 216. The high pressure gas flows from the air outlet cavity 216 to the air outlet through the second air flow channel 532. Inside the pressure chamber 611.
泄压阀53具有设置在出气腔216内的第一端面533及设置在泄压腔611内的第二端面534。此处,定义第一端面533上用于承受出气腔216内的气体作用,而使得泄压阀53具有向左运动趋势的作用面积为第一端面533的有效面积;第二端面534上,用于承受泄压腔611的气体作用,而使得泄压阀53具有向右运动趋势的作用面积为第二端面534的有效面积。此处,出气腔216内的气体作用于泄压阀53的第一端面533,将使得泄压阀53向着关闭出气腔216的位置运动;泄压腔611内的气体作用于泄压阀53的第二端面534,将使得泄压阀53向着打开出气腔216的位置运动。The pressure relief valve 53 has a first end surface 533 arranged in the air outlet cavity 216 and a second end surface 534 arranged in the pressure relief cavity 611. Here, the effective area of the first end surface 533 is defined as the effective area of the first end surface 533 that is used on the first end surface 533 to bear the action of the gas in the outlet cavity 216 so that the pressure relief valve 53 has a tendency to move to the left; The effective area of the second end surface 534 is the effective area of the second end surface 534 in order to bear the action of the gas in the pressure relief chamber 611, so that the pressure relief valve 53 has a rightward movement tendency. Here, the gas in the outlet cavity 216 acts on the first end surface 533 of the pressure relief valve 53, which will cause the pressure relief valve 53 to move toward the position where the outlet cavity 216 is closed; the gas in the pressure relief cavity 611 acts on the pressure relief valve 53 The second end surface 534 will cause the pressure relief valve 53 to move toward the position where the air outlet chamber 216 is opened.
本实施方式中,如图10b所示,泄压阀53的第二端面534的有效面积大于第一端面533的有效面积。如此设置,当泄压腔611通过第二气流通道532与出气腔216内的气体压强值相等时,由于第二端面534的有效面积大于第一端面533的有效面积,泄压阀53能够朝着出气端212的方向运动。从而,泄压阀53的第二凸起531远离第一凸起512,出气腔216通过排气口52与大气连通,出气腔216打开。In this embodiment, as shown in FIG. 10 b, the effective area of the second end surface 534 of the pressure relief valve 53 is larger than the effective area of the first end surface 533. With this arrangement, when the pressure value of the gas in the pressure relief chamber 611 through the second air flow channel 532 and the gas outlet chamber 216 is equal, since the effective area of the second end surface 534 is larger than the effective area of the first end surface 533, the pressure relief valve 53 can face The direction of the air outlet 212 moves. Therefore, the second protrusion 531 of the pressure relief valve 53 is away from the first protrusion 512, the air outlet cavity 216 is communicated with the atmosphere through the air outlet 52, and the air outlet cavity 216 is opened.
更为具体的,泄压阀53包括泄压阀本体530以及设置在泄压腔611内的第二活塞62,泄压阀本体530具有前述第一端面533。至少部分泄压阀本体530突伸出泄压腔611与第二活塞62连接,第二端面534的有效面积等于泄压阀本体530突伸出泄压腔611的端面面积与第二活塞62的端面面积之和。More specifically, the pressure relief valve 53 includes a pressure relief valve body 530 and a second piston 62 disposed in the pressure relief cavity 611. The pressure relief valve body 530 has the aforementioned first end surface 533. At least part of the pressure relief valve body 530 protrudes from the pressure relief cavity 611 to be connected to the second piston 62, and the effective area of the second end surface 534 is equal to the area of the pressure relief valve body 530 protruding from the pressure relief cavity 611 and the second piston 62 The sum of the area of the end face.
在本实施方式中,第二活塞62的端面与泄压阀本体530处于泄压腔611内的端面齐平设置。诚然,在其他实施方式中,第二活塞62的端面与泄压阀本体530处于泄压腔611内的端面也可不齐平设置,或第二活塞62与泄压阀本体530突伸出泄压腔611的端部一体成型设置,在此不做具体限定,根据实际情况而定。总之。泄压阀53具有设置在出气腔216内的第一端面533及设置在泄压腔611内的第二端面534,其中第二端面534的有效面积大于第一端面533的有效面积。In this embodiment, the end surface of the second piston 62 is flush with the end surface of the pressure relief valve body 530 in the pressure relief cavity 611. It is true that in other embodiments, the end surface of the second piston 62 and the end surface of the pressure relief valve body 530 in the pressure relief chamber 611 may also be arranged not flush, or the second piston 62 and the pressure relief valve body 530 may protrude to relieve pressure. The end of the cavity 611 is integrally formed, which is not specifically limited here, and it depends on the actual situation. In short. The pressure relief valve 53 has a first end surface 533 disposed in the air outlet cavity 216 and a second end surface 534 disposed in the pressure relief cavity 611, wherein the effective area of the second end surface 534 is larger than the effective area of the first end surface 533.
需要说明的是,高压气体自第二气流通道532进入泄压腔611内直至将泄压阀53向着出钉端212推动需要时间,而这部分时间恰恰是用以保证复位腔215能够接收足量的,足以驱动第一活塞23复位的高压气体的。换句话说,只有在复位腔215接收的,来自于出气腔216的气体压强达到预设值时,泄压阀53方能移动,将出气腔216与大气连通。It should be noted that it takes time for the high-pressure gas to enter the pressure relief chamber 611 from the second air flow channel 532 until the pressure relief valve 53 is pushed toward the nail outlet 212, and this part of time is used to ensure that the reset cavity 215 can receive a sufficient amount. , The high-pressure gas enough to drive the first piston 23 to reset. In other words, only when the pressure of the gas from the outlet chamber 216 received by the reset chamber 215 reaches a preset value, the pressure relief valve 53 can move to connect the outlet chamber 216 with the atmosphere.
此处,预设值被定义为:当复位腔215中的气体能够使得第一活塞23顺利复位时,复位腔215中的气体压强值。Here, the preset value is defined as: the gas pressure value in the reset chamber 215 when the gas in the reset chamber 215 can reset the first piston 23 smoothly.
第二外壳61与第一外壳51连接,其连接方式可为螺纹连接、卡固连接等,在此不做具体限定,根据实际情况而定。为了使得泄压机构5整体的美观性及简便,第二气流通道532贯穿设置在泄压阀本体530上。The second housing 61 is connected to the first housing 51, and the connection mode can be threaded connection, clamping connection, etc., which is not specifically limited here, and depends on actual conditions. In order to make the overall aesthetics and simplicity of the pressure relief mechanism 5, the second air flow channel 532 is provided through the pressure relief valve body 530.
下面将结合附图6至11,说明本实施方式的气钉枪100’是如何完成打钉操作以及复位操作的。Hereinafter, in conjunction with FIGS. 6 to 11, it will be described how the air nail gun 100' of this embodiment completes the nailing operation and the resetting operation.
本实施方式的气钉枪100’如何打钉,由于其工作原理与现有技术类似。在此,只作简单说明。如图6所示,此为打钉操作的初始阶段。扳机32未被按压,第一活塞23位于第一极限位置。平衡阀25在高压气体以及弹性件251的共同作用下,抵接缸体22的开口224。How to nail the air nail gun 100' of this embodiment is similar to the prior art because of its working principle. Here, only a brief description. As shown in Figure 6, this is the initial stage of the nailing operation. The trigger 32 is not pressed, and the first piston 23 is located at the first extreme position. The balance valve 25 abuts the opening 224 of the cylinder 22 under the combined action of the high-pressure gas and the elastic member 251.
如图7至图8所示,按压扳机32,平衡腔214通过开关腔31与大气连通,平衡腔内214的高压气体泄出至外界大气,平衡阀25左移至与出气端212抵接;此时,开口224与出气腔216被隔断,高压腔213内的气体经由开口224进入缸体22的内部,推动第一活塞23运动至第二极限位置,完成打钉操作。As shown in Figures 7 to 8, when the trigger 32 is pressed, the balance chamber 214 communicates with the atmosphere through the switch chamber 31, the high-pressure gas in the balance chamber 214 is discharged to the outside atmosphere, and the balance valve 25 moves to the left to abut against the air outlet 212; At this time, the opening 224 is separated from the air outlet cavity 216, and the gas in the high pressure cavity 213 enters the interior of the cylinder 22 through the opening 224, pushing the first piston 23 to the second limit position, and completing the nailing operation.
图9至图11示出了打钉操作完成后,第一活塞23如何复位的过程图。9 to 11 show process diagrams of how the first piston 23 is reset after the nailing operation is completed.
请结合图9,松开扳机32,平衡腔214通过开关腔31与手柄腔11连通,平衡腔216内再次充满高压气体;在高压气体以及弹性件251的作用下,平衡阀25右移至与开口224抵接;此时,开口224与高压腔213被隔断,缸体22的内部通过开口224与出气腔216连通,第一可变腔体222内的高压气体经由贯通孔252进入出气腔216;在出气腔216高压气体的作用下,泄压阀53运动至第二凸起531与第一凸起512抵持,出气腔216与排气口52不连通的位置;位于出气腔216的高压气体一部分经由第一气流通道7流入复位腔215,为复位腔215充气;另一部分经由第二气流通道532流入泄压腔611,为泄压做准备。Please refer to Figure 9, loosen the trigger 32, the balance chamber 214 communicates with the handle chamber 11 through the switch chamber 31, and the balance chamber 216 is again filled with high-pressure gas; under the action of the high-pressure gas and the elastic member 251, the balance valve 25 moves right to and The opening 224 abuts; at this time, the opening 224 is separated from the high-pressure chamber 213, and the inside of the cylinder 22 communicates with the outlet chamber 216 through the opening 224. The high-pressure gas in the first variable cavity 222 enters the outlet chamber 216 through the through hole 252 Under the action of the high pressure gas in the outlet cavity 216, the pressure relief valve 53 moves to a position where the second protrusion 531 and the first protrusion 512 are resisted, and the outlet cavity 216 and the exhaust port 52 are not connected; the high pressure in the outlet cavity 216 A part of the gas flows into the reset cavity 215 through the first air flow channel 7 to inflate the reset cavity 215; the other part flows into the pressure relief cavity 611 through the second air flow channel 532 to prepare for pressure relief.
需要说明的是,在缸体22内的气体经由开口224,贯通孔252刚刚进入出气腔216的时刻,高压气体还未来得及进入复位腔215和泄压腔611;此时,出气腔216中的气体压强最大,基本等于气源的工作压强P3。但在出气腔216内的气体分别经由第一气流通道7以及第二气流通道532进入复位腔215以及泄压腔611时,由于空间的变大,出气腔216的气体压强将随之减小。It should be noted that when the gas in the cylinder 22 passes through the opening 224 and the through hole 252 just enters the air outlet chamber 216, the high-pressure gas will not be able to enter the reset chamber 215 and the pressure relief chamber 611 in the future; at this time, the gas in the air outlet chamber 216 The gas pressure is the largest, which is basically equal to the working pressure P3 of the gas source. However, when the gas in the outlet cavity 216 enters the reset cavity 215 and the pressure relief cavity 611 through the first gas flow channel 7 and the second gas flow channel 532 respectively, the gas pressure of the gas outlet cavity 216 will decrease due to the increase of the space.
请结合图10a及图11,如前所述,气钉枪100’被设计成,只有在复位腔215中的气体压强达到预设值,能够使得第一活塞22顺利复位的前提下,泄压阀53方能移动至出气腔216与大气连通的位置。10a and 11, as mentioned above, the gas nail gun 100' is designed to release the pressure only when the gas pressure in the reset chamber 215 reaches the preset value, and the first piston 22 can be reset smoothly. The valve 53 can be moved to a position where the air outlet chamber 216 communicates with the atmosphere.
具体到本实施方式中,当出气腔216中的高压气体不再流往复位腔215,即复位腔215中的气体压强与出气腔216中的气体压强相等时,复位腔215中的气体足以使得第一活塞23复位。此时,泄压腔611中的气体压强被设计成也等于出气腔216中的气体压强。但由于泄压阀53的第二端面534的有效面积大于第一端面533的有效面积,泄压阀53将朝着出气端212运动,运动至第二凸起531与第一凸起512分离的位置;从而出气腔216与排气口52连通,出气腔216中的高压气体经由排气口52排向大气,出气腔216中的气体压强也随之降低至大气压。Specifically in this embodiment, when the high-pressure gas in the gas outlet chamber 216 no longer flows to the reset chamber 215, that is, when the gas pressure in the reset chamber 215 is equal to the gas pressure in the gas outlet chamber 216, the gas in the reset chamber 215 is sufficient to make The first piston 23 is reset. At this time, the gas pressure in the pressure relief chamber 611 is designed to be also equal to the gas pressure in the gas outlet chamber 216. However, since the effective area of the second end surface 534 of the pressure relief valve 53 is greater than the effective area of the first end surface 533, the pressure relief valve 53 will move toward the outlet end 212 until the second protrusion 531 is separated from the first protrusion 512. Position; thus the outlet cavity 216 is connected to the exhaust port 52, the high-pressure gas in the outlet cavity 216 is discharged to the atmosphere through the exhaust port 52, and the gas pressure in the outlet cavity 216 is also reduced to atmospheric pressure.
随着第一活塞23左端的气体压强降低至大气压,位于复位腔215中的高压气体将经由通孔221进入缸体22的内部,并推动第一活塞23朝着出气端212移动,直至第一活塞23回到第一极限位置,完成复位操作,如图11所示。As the gas pressure at the left end of the first piston 23 drops to atmospheric pressure, the high-pressure gas in the reset chamber 215 will enter the cylinder 22 through the through hole 221 and push the first piston 23 toward the gas outlet 212 until the first The piston 23 returns to the first limit position to complete the reset operation, as shown in FIG. 11.
在下一次打钉操作之前,泄压阀53将保持在使得出气腔216与大气连通的打开位置。Before the next nailing operation, the pressure relief valve 53 will remain in an open position that allows the air outlet chamber 216 to communicate with the atmosphere.
如图9所示,当第一活塞23运动至第二极限位置且平衡阀25运动至第二位置时,缸体22内的高压气体将经由开口224以及贯通孔252流向出气腔216;在出气腔216中的气体还未来得及流向复位腔215和泄压腔611时,出气腔216中的气体压强最大,基本上等于气源的工作压强P3。随着出气腔216中的高压气体开始流向复位腔215以及泄压腔611,出气腔216中的气体压强随之减小,复位腔215以及泄压腔611中的气体压强随之增大。As shown in Figure 9, when the first piston 23 moves to the second limit position and the balance valve 25 moves to the second position, the high-pressure gas in the cylinder 22 will flow to the outlet cavity 216 through the opening 224 and the through hole 252; When the gas in the cavity 216 can flow to the reset cavity 215 and the pressure relief cavity 611 in the future, the pressure of the gas in the gas outlet cavity 216 is the largest, which is basically equal to the working pressure P3 of the gas source. As the high-pressure gas in the gas outlet cavity 216 starts to flow to the reset cavity 215 and the pressure relief cavity 611, the gas pressure in the gas outlet cavity 216 decreases, and the gas pressure in the reset cavity 215 and the pressure relief cavity 611 increases accordingly.
可以想到的是,出气腔216为复位腔215充气的过程将以出气腔216与复位腔215之间不存在气体流动为结束。即,出气腔216为复位腔215充气的最终结果就是出气腔216中的气体压强等于复位腔215中的气体压强,这也是复位腔215中的气体压强能够达到的最大值。而复位腔215中的气体压强越大,第一活塞23复位的动力也就越大。本实施方式中,为了最高效的保证第一活塞23顺利复位,预设值即为当复位腔215中的气体压强等于出气腔216中的气体压强时,复位腔215中的气体压强。It is conceivable that the process of inflating the air outlet cavity 216 into the reset cavity 215 will end when there is no gas flow between the air outlet cavity 216 and the reset cavity 215. That is, the final result of the air outlet cavity 216 inflating the reset cavity 215 is that the gas pressure in the outlet cavity 216 is equal to the gas pressure in the reset cavity 215, which is also the maximum value that the gas pressure in the reset cavity 215 can reach. The greater the gas pressure in the reset chamber 215, the greater the power for the first piston 23 to reset. In this embodiment, in order to ensure the smooth reset of the first piston 23 most efficiently, the preset value is the gas pressure in the reset chamber 215 when the gas pressure in the reset chamber 215 is equal to the gas pressure in the outlet chamber 216.
而我们将预设值定义为复位腔215中的气体足以驱动第一活塞23复位时,复位腔215中的气体压强。一种可能的实施方式中,当复位腔215中的气体压强达到出气腔216中的气体压强的一定比例时,复位腔215中的气体已经足够驱动第一活塞23顺利复位。此时,泄压阀53即可动作。比如,在出气腔216为复位腔215充气的过程中,当复位腔215中的气体压强达到出气腔216中气体压强的60%时,复位腔215中的气体已经足够驱动第一活塞23复位。此时,预设值即可为此时出气腔216中气体压强的60%。And we define the preset value as the gas pressure in the reset chamber 215 when the gas in the reset chamber 215 is sufficient to drive the first piston 23 to reset. In a possible implementation, when the gas pressure in the reset chamber 215 reaches a certain proportion of the gas pressure in the gas outlet chamber 216, the gas in the reset chamber 215 is sufficient to drive the first piston 23 to reset smoothly. At this time, the pressure relief valve 53 can be activated. For example, when the gas outlet chamber 216 is inflating the reset chamber 215, when the gas pressure in the reset chamber 215 reaches 60% of the gas pressure in the gas outlet chamber 216, the gas in the reset chamber 215 is sufficient to drive the first piston 23 to reset. At this time, the preset value can be 60% of the gas pressure in the gas outlet cavity 216 at this time.
本实施方式中,通过控制第二气流通道532以及第一气流通道7的径向尺寸,来保证泄压阀53移动之前,复位腔215中的气体压强已经达到预设值。具体的,第一气流通道7的径向尺寸大于第二气流通道532的径向尺寸。In this embodiment, by controlling the radial dimensions of the second air flow channel 532 and the first air flow channel 7 to ensure that the gas pressure in the reset chamber 215 has reached a preset value before the pressure relief valve 53 moves. Specifically, the radial size of the first air flow channel 7 is greater than the radial size of the second air flow channel 532.
本实施方式中,如图8所示,位于缸体22内的,用于驱动第一活塞23朝向第二极限位置运动的打钉压强即为气源的工作压强P3。而当泄压阀53动作,出气腔216中的高压气体泄压至大气压时,来自复位腔215的高压气体进入缸体22的内部,驱动第一活塞23朝向第一极限位置运动,完成复位操作。此时,缸体22内,用于驱动第一活塞23完成复位的复位压强小于该工作压强P3。In this embodiment, as shown in FIG. 8, the nailing pressure in the cylinder 22 for driving the first piston 23 to move toward the second extreme position is the working pressure P3 of the air source. When the pressure relief valve 53 is activated and the high pressure gas in the gas outlet chamber 216 is released to atmospheric pressure, the high pressure gas from the reset chamber 215 enters the inside of the cylinder 22 and drives the first piston 23 to move toward the first limit position to complete the reset operation. . At this time, in the cylinder 22, the reset pressure used to drive the first piston 23 to complete the reset is less than the working pressure P3.
一种可能的实施方式中,如图12所示,泄压机构5’包括:与出气端212连接的第一壳体51’,设置在第一壳体51’上的,与大气连通的排气口52’,泄压阀53’以及弹性件55。其中,弹性件55的一端与第一壳体51’抵接,弹性件 55的另一端与泄压阀53’抵接。泄压阀53’具有位于出气腔216内的第一端面533’,在出气腔216中的气体作用下,泄压阀53’向着关闭出气腔216的位置运动。而弹性件55提供了促使泄压阀53’朝着打开出气腔216的位置移动的作用力。In a possible implementation manner, as shown in FIG. 12, the pressure relief mechanism 5'includes: a first housing 51' connected to the air outlet 212, and a drain disposed on the first housing 51' and communicating with the atmosphere. The air port 52', the pressure relief valve 53' and the elastic member 55. Among them, one end of the elastic member 55 is in contact with the first housing 51', and the other end of the elastic member 55 is in contact with the pressure relief valve 53'. The pressure relief valve 53' has a first end surface 533' located in the gas outlet cavity 216. Under the action of the gas in the gas outlet cavity 216, the pressure relief valve 53' moves toward a position where the gas outlet cavity 216 is closed. The elastic member 55 provides a force for urging the pressure relief valve 53' to move toward the position where the air outlet chamber 216 is opened.
具体的,第一壳体51’上设置有第一凸起512’,泄压阀53’上对应设置能与第一凸起512’抵持的第二凸起531’。当泄压阀53’运动至第二凸起531’与第一凸起512’抵持时,出气腔216与大气不连通,泄压阀53’位于关闭位置;当泄压阀53’运动至第二凸起531’远离第一凸起512’时,出气腔216与大气连通,泄压阀53’位于打开位置。Specifically, a first protrusion 512' is provided on the first housing 51', and a second protrusion 531' capable of resisting the first protrusion 512' is correspondingly provided on the pressure relief valve 53'. When the pressure relief valve 53' moves until the second protrusion 531' resists the first protrusion 512', the air outlet chamber 216 is not in communication with the atmosphere, and the pressure relief valve 53' is in the closed position; when the pressure relief valve 53' moves to When the second protrusion 531' is far away from the first protrusion 512', the air outlet chamber 216 is in communication with the atmosphere, and the pressure relief valve 53' is in the open position.
请结合图9和图12,当第一活塞23运动至第二极限位置且平衡阀25运动至第二位置时,缸体22内的气体经由开口224,贯通孔252流入出气腔216;此时出气腔216内的气体还未来得及流入复位腔215,出气腔216中的气体压强最大,基本等于气源的工作压强P3。泄压阀53’受到的来自于出气腔216中的气体压力大于弹性件55的作用力,弹性件55被压缩,泄压阀53’移动至出气腔216与排气口52’不连通的关闭位置。9 and 12, when the first piston 23 moves to the second limit position and the balance valve 25 moves to the second position, the gas in the cylinder 22 flows into the air outlet cavity 216 through the opening 224 and the through hole 252; The gas in the gas outlet cavity 216 will not flow into the reset cavity 215 in the future. The gas pressure in the gas outlet cavity 216 is the largest, which is basically equal to the working pressure P3 of the gas source. The pressure of the pressure relief valve 53' received from the gas outlet chamber 216 is greater than the force of the elastic member 55, the elastic member 55 is compressed, and the pressure relief valve 53' moves until the air outlet chamber 216 and the exhaust port 52' are not connected and closed. position.
随着出气腔216中的气体逐渐流向复位腔215,出气腔216中的气体压强随之减小,复位腔215中的气体压强随之增大;当复位腔215中的气体压强达到能够驱动第一活塞23复位的预设值时,弹性件55作用于泄压阀53’的作用力被设计成大于泄压阀53’受到的来自于出气腔216的气体压力。如此,泄压阀53’将运动至第二凸起531’远离第一凸起512’的打开位置,出气腔216与大气连通。As the gas in the gas outlet cavity 216 gradually flows to the reset cavity 215, the gas pressure in the gas outlet cavity 216 decreases, and the gas pressure in the reset cavity 215 increases accordingly; when the gas pressure in the reset cavity 215 can drive the first When the piston 23 is reset to a preset value, the force of the elastic member 55 acting on the pressure relief valve 53' is designed to be greater than the gas pressure from the gas outlet chamber 216 received by the pressure relief valve 53'. In this way, the pressure relief valve 53' will move to the open position where the second protrusion 531' is away from the first protrusion 512', and the air outlet chamber 216 is in communication with the atmosphere.
请结合图10a与图12,由于泄压机构5’动作,出气腔216内的高压气体泄压至大气压水平,复位腔215中的气体将经由通孔221进入缸体22的内部,推动第一活塞23朝向出气端212运动,最终完成第一活塞23的复位。10a and 12, due to the action of the pressure relief mechanism 5', the high pressure gas in the outlet chamber 216 is released to the atmospheric pressure level, and the gas in the reset chamber 215 will enter the cylinder 22 through the through hole 221, pushing the first The piston 23 moves toward the air outlet 212, and finally the reset of the first piston 23 is completed.
一种可能的实施方式中,气钉枪还包括控制单元。控制单元能够基于复位腔中的气体压强,控制泄压阀在打开位置以及关闭位置之间转换。具体的,控制单元包括控制器以及用于测量复位腔中的气体压强的传感器;当传感器测得的复位腔中的气体压强小于预设值时,控制器控制泄压阀位于关闭位置;当传感器测得的复位腔中的气体压强值大于预设值时,控制器控制泄压阀位于打开位置。In a possible implementation manner, the air nail gun further includes a control unit. The control unit can control the pressure relief valve to switch between the open position and the closed position based on the gas pressure in the reset chamber. Specifically, the control unit includes a controller and a sensor for measuring the gas pressure in the reset chamber; when the gas pressure in the reset chamber measured by the sensor is less than a preset value, the controller controls the pressure relief valve to be in the closed position; when the sensor When the measured gas pressure value in the reset chamber is greater than the preset value, the controller controls the pressure relief valve to be in the open position.
综上所述:通过设置用以连通复位腔及出气腔的第一气流通道,当完成打 钉操作,松开扳机时,第一可变腔体内的高压气体能够依次经由开口、贯通孔、第一气流通道流往复位腔内,为第一活塞的复位做准备。To sum up: by setting the first air flow channel to connect the reset cavity and the air outlet cavity, when the nailing operation is completed and the trigger is released, the high-pressure gas in the first variable cavity can sequentially pass through the opening, the through hole, and the second An air flow channel flows into the reset cavity to prepare for the reset of the first piston.
通过设置泄压机构,当第一活塞运动至第二极限位置且平衡阀运动至第二位置,缸体内的气体进入出气腔时,泄压机构使得出气腔与大气不连通,出气腔中的气体能够流往复位腔,为第一活塞的复位做准备;而当复位腔中的气体压强达到预设值,足以驱动第一活塞复位时,泄压机构使得出气腔与大气连通,位于复位腔中的气体能够经由通孔进入缸体的内部,驱动第一活塞复位。由此,用以驱动第一活塞打钉的高压气体能经由第一气流通道进入复位腔内,再驱动第一活塞复位,提高了高压气体的利用效率;从而只需消耗较少的气体而实现打钉工作,在节省能源的同时,还减小了气钉枪整体体积及重量,轻巧便携。By setting the pressure relief mechanism, when the first piston moves to the second limit position and the balance valve moves to the second position, when the gas in the cylinder enters the outlet cavity, the pressure relief mechanism makes the outlet cavity not communicate with the atmosphere, and the pressure in the outlet cavity The gas can flow to the reset chamber to prepare for the resetting of the first piston; and when the gas pressure in the reset chamber reaches the preset value and is enough to drive the first piston to reset, the pressure relief mechanism makes the outlet chamber communicate with the atmosphere and is located in the reset chamber The gas in the cylinder can enter the inside of the cylinder through the through hole to drive the first piston to reset. As a result, the high-pressure gas used to drive the first piston to drive nails can enter the reset cavity through the first air flow channel, and then drive the first piston to reset, which improves the utilization efficiency of high-pressure gas; thus, it only needs to consume less gas. The nailing work saves energy while reducing the overall volume and weight of the air nail gun, making it light and portable.
以上所述实施方式的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施方式中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
以上所述实施方式仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express a few embodiments of the present invention, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (15)

  1. 一种气钉枪,其特征在于,所述气钉枪包括:An air nail gun, characterized in that, the air nail gun includes:
    壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、复位腔、出气腔;The housing has a nail outlet end and an air outlet end that are arranged oppositely; the housing includes a handle cavity for communicating with the air source, a high pressure cavity communicating with the handle cavity, a balance cavity, a reset cavity, and an air outlet cavity;
    气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置以及靠近所述出钉端的第二极限位置;所述缸体上还开设有通孔;The cylinder assembly is housed in the housing. The cylinder assembly includes a cylinder body and a first piston; one end of the cylinder body is provided with an opening, and the other end is connected to the nail-out end; the first piston is located in the The cylinder moves in a first limit position away from the nail exit end and a second limit position close to the nail exit end; the cylinder is also provided with a through hole;
    平衡阀,收容于所述壳体内,设有贯通孔,所述平衡阀活动设置在所述高压腔与所述平衡腔之间,至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;The balance valve is housed in the housing and is provided with a through hole. The balance valve is movably arranged between the high-pressure chamber and the balance chamber, and has at least two positions; in the first position, the balance valve The opening is separated from the air outlet chamber, and the opening is in communication with the high pressure chamber; in the second position, the balance valve separates the opening from the high pressure chamber, and the opening passes through the through hole Communicate with the air outlet cavity;
    所述气钉枪还包括连通所述复位腔与所述出气腔的第一气流通道,气体在所述第一气流通道中只能由所述出气腔流向所述复位腔;The gas nail gun further includes a first airflow channel connecting the reset cavity and the air outlet cavity, and gas can only flow from the air outlet cavity to the reset cavity in the first airflow channel;
    当所述第一活塞运动至所述第二极限位置且所述平衡阀运动至第二位置,所述缸体内的气体经由所述开口,所述贯通孔,所述出气腔以及所述第一气流通道流向所述复位腔;并且,当所述出气腔与大气连通,所述复位腔的气体经由所述通孔流入所述缸体内部,驱动所述第一活塞朝向所述第一极限位置运动。When the first piston moves to the second limit position and the balance valve moves to the second position, the gas in the cylinder passes through the opening, the through hole, the air outlet cavity and the first An air flow channel flows to the reset cavity; and, when the outlet cavity is in communication with the atmosphere, the gas in the reset cavity flows into the cylinder through the through hole, driving the first piston toward the first limit Position movement.
  2. 如权利要求1所述的气钉枪,其特征在于,所述气钉枪还包括泄压阀,所述泄压阀具有使得所述出气腔与大气连通的打开位置,以及所述出气腔与所述大气不连通的关闭位置。The gas nail gun according to claim 1, wherein the gas nail gun further comprises a pressure relief valve, the pressure relief valve has an open position that allows the air outlet cavity to communicate with the atmosphere, and the air outlet cavity and The closed position where the atmosphere is not connected.
  3. 如权利要求2所述的气钉枪,其特征在于,当所述复位腔中的气体压强达到预设值,所述泄压阀由所述关闭位置向所述打开位置转换。3. The gas nail gun according to claim 2, wherein when the gas pressure in the reset cavity reaches a preset value, the pressure relief valve is switched from the closed position to the open position.
  4. 如权利要求2所述的气钉枪,其特征在于,当所述缸体内的气体经由所述开口、所述贯通孔,出气腔以及所述第一气流通道流向所述复位腔,并且当所述复位腔中的气体压强与所述出气腔中的气体压强相等,所述泄压阀由所述关闭位置向所述打开位置转换。The gas nail gun according to claim 2, wherein when the gas in the cylinder flows to the reset cavity through the opening, the through hole, the air outlet cavity and the first air flow channel, and when The gas pressure in the reset cavity is equal to the gas pressure in the gas outlet cavity, and the pressure relief valve is switched from the closed position to the open position.
  5. 如权利要求2所述的气钉枪,其特征在于,所述泄压阀活动设置在所述壳体中,具有位于所述出气腔内的第一端面;在所述出气腔的气体作用下,所述泄压阀向所述关闭位置运动。The gas nail gun according to claim 2, wherein the pressure relief valve is movably arranged in the housing and has a first end surface located in the gas outlet cavity; under the action of the gas in the gas outlet cavity , The pressure relief valve moves to the closed position.
  6. 如权利要求5所述的气钉枪,其特征在于,所述气钉枪还包括与所述出 气腔连通的泄压腔,所述泄压阀具有位于所述泄压腔内的第二端面,在所述泄压腔的气体作用下,所述泄压阀向所述打开位置运动;所述第一端面的有效面积小于所述第二端面的有效面积。The gas nail gun according to claim 5, wherein the gas nail gun further comprises a pressure relief cavity communicating with the air outlet cavity, and the pressure relief valve has a second end surface located in the pressure relief cavity Under the action of the gas in the pressure relief chamber, the pressure relief valve moves to the open position; the effective area of the first end surface is smaller than the effective area of the second end surface.
  7. 如权利要求6所述的气钉枪,其特征在于,所述泄压腔通过第二气流通道与所述出气腔连通,所述第二气流通道的径向尺寸小于所述第一气流通道的径向尺寸。The gas nail gun according to claim 6, wherein the pressure relief chamber communicates with the outlet cavity through a second air flow channel, and the radial dimension of the second air flow channel is smaller than that of the first air flow channel. Radial size.
  8. 如权利要求6所述的气钉枪,其特征在于,所述泄压阀包括泄压阀本体和第二活塞,所述第二活塞位于所述泄压腔内;所述泄压阀本体的一端位于所述出气腔内,具有所述第一端面;所述泄压阀本体的另一端位于所述泄压腔内,并与所述第二活塞连接;所述第二端面的有效面积等于所述泄压阀本体位于所述泄压腔中的端面面积与所述第二活塞的端面面积之和。The gas nail gun according to claim 6, wherein the pressure relief valve comprises a pressure relief valve body and a second piston, and the second piston is located in the pressure relief chamber; One end is located in the air outlet cavity and has the first end surface; the other end of the pressure relief valve body is located in the relief cavity and is connected to the second piston; the effective area of the second end surface is equal to The sum of the end surface area of the pressure relief valve body located in the pressure relief cavity and the end surface area of the second piston.
  9. 如权利要求8所述的气钉枪,其特征在于,所述泄压阀本体贯穿设置有第二气流通道,所述泄压腔与所述出气腔通过所述第二气流通道连通。8. The gas nail gun according to claim 8, wherein the pressure relief valve body is provided with a second air flow passage through it, and the pressure relief cavity and the air outlet cavity are in communication through the second air flow channel.
  10. 如权利要求5所述的气钉枪,其特征在于,所述气钉枪还包括与所述出气端连接的第一壳体,所述第一壳体与所述泄压阀之间设置有弹性件,所述弹性件提供促使所述泄压阀向所述打开位置运动的力。The gas nail gun according to claim 5, wherein the gas nail gun further comprises a first housing connected to the air outlet, and a pressure relief valve is arranged between the first housing and the pressure relief valve. An elastic member that provides a force for urging the pressure relief valve to move to the open position.
  11. 如权利要求2所述的气钉枪,其特征在于,所述气钉枪还包括控制单元;所述控制单元包括控制器以及传感器;所述传感器用于测量所述复位腔内的气体压强;所述控制器根据所述复位腔内的气体压强,控制所述泄压阀在所述打开位置与所述关闭位置之间转换。The gas nail gun according to claim 2, wherein the gas nail gun further comprises a control unit; the control unit comprises a controller and a sensor; the sensor is used to measure the gas pressure in the reset cavity; The controller controls the pressure relief valve to switch between the open position and the closed position according to the gas pressure in the reset chamber.
  12. 如权利要求1所述的气钉枪,其特征在于,所述气钉枪还包括开关组件,所述开关组件包括与所述平衡腔连通的开关腔,以及可在所述开关腔内移动的扳机,所述扳机移动以使得所述开关腔与所述手柄腔连通,或使得所述开关腔与所述大气连通。The gas nail gun according to claim 1, wherein the gas nail gun further comprises a switch assembly, the switch assembly comprises a switch cavity communicating with the balance cavity, and a switch cavity movable in the switch cavity Trigger, the trigger moves to make the switch cavity communicate with the handle cavity, or make the switch cavity communicate with the atmosphere.
  13. 如权利要求1所述的气钉枪,其特征在于,所述第一气流通道内设置有单向阀。The gas nail gun according to claim 1, wherein a one-way valve is provided in the first air flow channel.
  14. 一种气钉枪,其特征在于,所述气钉枪包括:An air nail gun, characterized in that, the air nail gun includes:
    壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、出气腔;The housing has a nail outlet end and an air outlet end that are arranged oppositely; the housing includes a handle cavity for communicating with an air source, a high pressure cavity communicating with the handle cavity, a balance cavity, and an air outlet cavity;
    气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内 运动,具有远离所述出钉端的第一极限位置和靠近所述出钉端的第二极限位置;所述缸体上还开设有通孔;The cylinder assembly is housed in the housing. The cylinder assembly includes a cylinder body and a first piston; one end of the cylinder body is provided with an opening, and the other end is connected to the nail-out end; the first piston is located in the The cylinder moves in a first limit position away from the nail exit end and a second limit position close to the nail exit end; the cylinder is also provided with a through hole;
    平衡阀,活动设置在所述壳体内,设有贯通孔,所述平衡阀至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;The balance valve is movably arranged in the housing and is provided with a through hole. The balance valve has at least two positions; in the first position, the balance valve separates the opening from the air outlet cavity, and the opening Communicating with the high-pressure chamber; in the second position, the balance valve separates the opening from the high-pressure chamber, and the opening communicates with the outlet chamber through the through hole;
    当所述平衡阀运动至所述第一位置,所述高压腔内的气体经由所述开口流向所述缸体内部,驱动所述第一活塞朝向所述第二极限位置运动;定义此时驱动所述第一活塞朝向所述第二活塞运动的所述气体为打钉气体;When the balance valve moves to the first position, the gas in the high-pressure chamber flows to the inside of the cylinder through the opening, driving the first piston to move toward the second extreme position; this is defined as the drive The gas moved by the first piston toward the second piston is nailing gas;
    所述气钉枪还包括复位腔,所述复位腔被构造成接收所述打钉气体;并且,所述复位腔的所述打钉气体经由所述通孔进入所述缸体内部,驱动所述第一活塞朝向所述第一极限位置运动。The gas nail gun further includes a reset cavity configured to receive the nailing gas; and the nailing gas of the reset cavity enters the inside of the cylinder through the through hole to drive the The first piston moves toward the first extreme position.
  15. 一种气钉枪,其特征在于,所述气钉枪包括:An air nail gun, characterized in that, the air nail gun includes:
    壳体,具有相对设置的出钉端和出气端;所述壳体包括用于与气源连通的手柄腔、与手柄腔连通的高压腔、平衡腔、复位腔以及出气腔;The housing has a nail outlet end and an air outlet end that are arranged oppositely; the housing includes a handle cavity for communicating with the air source, a high pressure cavity communicating with the handle cavity, a balance cavity, a reset cavity, and an air outlet cavity;
    气缸组件,收容于所述壳体内,所述气缸组件包括缸体和第一活塞;所述缸体的一端设有开口,另一端与所述出钉端连接;所述第一活塞在所述缸体内运动,具有远离所述出钉端的第一极限位置以及靠近所述出钉端的第二极限位置:The cylinder assembly is housed in the housing. The cylinder assembly includes a cylinder body and a first piston; one end of the cylinder body is provided with an opening, and the other end is connected to the nail-out end; the first piston is located in the Movement in the cylinder has a first limit position far away from the nail exit end and a second limit position close to the nail exit end:
    平衡阀,活动设置在所述壳体内,设有贯通孔,所述平衡阀至少具有两个位置;在第一位置,所述平衡阀将所述开口与所述出气腔隔开,所述开口与所述高压腔连通;在第二位置,所述平衡阀将所述开口与所述高压腔隔开,所述开口通过所述贯通孔与所述出气腔连通;The balance valve is movably arranged in the housing and is provided with a through hole. The balance valve has at least two positions; in the first position, the balance valve separates the opening from the air outlet cavity, and the opening Communicating with the high-pressure chamber; in the second position, the balance valve separates the opening from the high-pressure chamber, and the opening communicates with the outlet chamber through the through hole;
    所述气钉枪还包括用于连通所述复位腔与所述出气腔的第一气流通道,气体在所述第一气流通道中只能由所述出气腔流向所述复位腔;The gas nail gun also includes a first airflow channel for communicating the reset cavity and the air outlet cavity, and gas can only flow from the air outlet cavity to the reset cavity in the first airflow channel;
    所述气钉枪还包括泄压阀,所述泄压阀用于打开或关闭所述出气腔;当所述第一活塞运动至所述第二极限位置且所述平衡阀运动至所述第二位置,所述缸体内的气体经由所述开口,所述贯通孔流向所述出气腔;所述泄压阀关闭,所述气体自所述出气腔经由所述第一气流通道流向所述复位腔;当所述复位腔内的气体压强达到预设值,所述泄压阀打开,所述出气腔与所述大气压连通。The gas nail gun also includes a pressure relief valve for opening or closing the air outlet cavity; when the first piston moves to the second limit position and the balance valve moves to the first In the second position, the gas in the cylinder flows through the opening, and the through hole flows to the air outlet cavity; the pressure relief valve is closed, and the gas flows from the air outlet cavity to the first air flow channel through the first air flow channel. Reset chamber; when the gas pressure in the reset chamber reaches a preset value, the pressure relief valve opens, and the gas outlet chamber is in communication with the atmospheric pressure.
PCT/CN2021/070813 2020-01-10 2021-01-08 Air nailer WO2021139752A1 (en)

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CN202010027512.2 2020-01-10
CN202010027515.6A CN113119032A (en) 2020-01-10 2020-01-10 Air nail gun
CN202010027515.6 2020-01-10
CN202010027512.2A CN113119031A (en) 2020-01-10 2020-01-10 Air nail gun

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4784308A (en) * 1986-04-03 1988-11-15 Duo-Fast Corporation Fastener driving tool
US7293684B1 (en) * 2006-11-14 2007-11-13 De Poan Pneumatic Corp. Pneumatic nail gun
US20080105728A1 (en) * 2006-10-24 2008-05-08 De Poan Pneumatic Corp. Pneumatic Nail Gun
CN104108091A (en) * 2014-07-22 2014-10-22 林岳洪 Air cushion buffering structure of gun head of nailing machine
WO2016178587A1 (en) * 2015-05-05 2016-11-10 S-Gun Limited A pneumatic or hydraulic mechanism

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4784308A (en) * 1986-04-03 1988-11-15 Duo-Fast Corporation Fastener driving tool
US20080105728A1 (en) * 2006-10-24 2008-05-08 De Poan Pneumatic Corp. Pneumatic Nail Gun
US7293684B1 (en) * 2006-11-14 2007-11-13 De Poan Pneumatic Corp. Pneumatic nail gun
CN104108091A (en) * 2014-07-22 2014-10-22 林岳洪 Air cushion buffering structure of gun head of nailing machine
WO2016178587A1 (en) * 2015-05-05 2016-11-10 S-Gun Limited A pneumatic or hydraulic mechanism

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