WO2021139068A1 - 一种便捷安装的 led 灯箱模组 - Google Patents

一种便捷安装的 led 灯箱模组 Download PDF

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Publication number
WO2021139068A1
WO2021139068A1 PCT/CN2020/092075 CN2020092075W WO2021139068A1 WO 2021139068 A1 WO2021139068 A1 WO 2021139068A1 CN 2020092075 W CN2020092075 W CN 2020092075W WO 2021139068 A1 WO2021139068 A1 WO 2021139068A1
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WO
WIPO (PCT)
Prior art keywords
guide rail
housing
groove
conductive
power supply
Prior art date
Application number
PCT/CN2020/092075
Other languages
English (en)
French (fr)
Inventor
邓伟强
胡春平
巫资强
Original Assignee
深圳市零奔洋光电股份有限公司
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Application filed by 深圳市零奔洋光电股份有限公司 filed Critical 深圳市零奔洋光电股份有限公司
Publication of WO2021139068A1 publication Critical patent/WO2021139068A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00Protecting lighting devices from damage
    • F21V15/01Housings, e.g. material or assembling of housing parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/34Supporting elements displaceable along a guiding element
    • F21V21/35Supporting elements displaceable along a guiding element with direct electrical contact between the supporting element and electric conductors running along the guiding element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/02Arrangement of electric circuit elements in or on lighting devices the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to the technical field of LED light boxes, in particular to an LED light box module that is easily installed.
  • an easily installed LED light box module comprising: a guide rail, provided with two parallel rail grooves arranged in parallel, and the two guide grooves are respectively the first guide rail A groove and a second guide rail groove; a conductive strip, one of the conductive strips is embedded in each of the two guide grooves, and the conductive strip is recessed in the guide groove and opens upward;
  • the module body includes a housing and a PCB
  • the PCB board is electrically connected to the LED lamp and the power supply bridge stack, the PCB board is arranged in the housing, and the power supply bridge stack is fixed and connected to the housing Protruding from the housing, one of the two power supply bridge stacks is plugged into the conductive strip in the first rail groove, and the other is plugged into the conductive strip in the second rail groove,
  • the LED lights are staggered in height along the guide rail, so that the three adjacent LED lights are arranged on the surface of the housing in a V-shape, an inverted V-
  • two ends of the housing extend outward along the length direction of the guide rail with fixing seats for fixing the guide rail and forming a gap between the adjacent module main bodies.
  • the guide rail is provided with axial through holes on both sides of the guide rail groove.
  • the power supply bridge stack protruding from the housing is protruding and arching in the shape of an arch bridge.
  • the guide rail extends inwardly along both sides of the guide rail groove and narrows the opening of the guide rail groove to form a baffle.
  • the baffles on both sides of the opening of the guide rail groove have a guiding inclined surface, so that the opening of the guide rail groove gradually shrinks toward the bottom of the guide rail groove.
  • the baffle has a folded edge extending in the direction of the bottom of the rail groove, and both sides of the conductive strip are locked in the groove formed by the folded edge and the rail groove.
  • both sides of the housing are provided with the LED lights, and the LED lights on the housing that are not on the same surface are arranged in a staggered height.
  • the connector also includes a connector, the connector including a sleeve sleeved at the end of the rail, a first conductive insert electrically connected to the conductive strip in the first rail groove, and a The second conductive inserts electrically connected to the conductive strips in the second rail groove, the first conductive inserts and the second conductive inserts protrude outward, the first conductive inserts and the first conductive inserts Two conductive inserts, the distance between the first conductive insert and the second conductive insert is equivalent to the distance between the first guide groove and the second guide groove.
  • the guide rail is plug-connected to the module main body to make the power supply bridge stack and the conductive strip electrically contact, the connection is convenient and simple, and the power supply bridge stack has no distinction between positive and negative poles, and both positive and negative plugs can be inserted; the LED lamp edge
  • the directions of the guide rails are staggered so that the three adjacent LED lights are arranged on the surface of the housing in a V-shape, an inverted V-shape, a pin-shape or a pin-shape, so as to avoid overlapping of lights and reduce light loss.
  • the light distribution is more uniform, the light application rate will be higher in practical applications, and the high and low LED lights at both ends can make the adjacent module main bodies still stagger the lights.
  • Fig. 1 is a schematic structural diagram of an easily installed LED light box module according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a guide rail of an easily installed LED light box module according to an embodiment of the present invention
  • FIG. 3 is a schematic cross-sectional structure diagram of a guide rail of an easily installed LED light box module according to an embodiment of the present invention
  • FIG. 4 is a schematic structural diagram of a module main body of an easily installed LED light box module according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural view of another direction of the module main body of an easily installed LED light box module according to an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a connector of an easily installed LED light box module according to an embodiment of the present invention.
  • Fig. 7 is a schematic diagram of an assembly of a convenient LED light box module according to an embodiment of the present invention.
  • Connector; 410 sleeve; 421, first conductive insert; 422, second conductive insert;
  • a convenient installation of the LED light 330 box module including: a guide rail 100 is provided with two parallel rail grooves arranged in parallel, the two guide grooves are the first rail groove 111 and the second Guide rail groove 112; conductive strip 200, a conductive strip 200 is embedded in each of the two guide grooves, and the conductive strip 200 is recessed in the guide groove and opens upward;
  • the module body 300 includes a housing 310, a PCB board 320, and an LED lamp 330
  • the power supply bridge stack 340 the PCB board 320 is electrically connected to the LED lights 330 and the power supply bridge stack 340, respectively, the PCB board 320 is arranged in the housing 310, the power supply bridge stack 340 is fixed to the housing 310 and protrudes from the housing 310, two power supplies One of the bridge stacks 340 is plugged into the conductive strip 200 in the first rail groove 111, and the other is plugged into the conductive strip 200 in the second rail groove 112.
  • the LED lights 330 are staggered along the direction of the guide rail 100 to make the three adjacent ones
  • the LED lights 330 are arranged on the surface of the housing 310 in a V-shaped, inverted V-shaped, pin-shaped or inverted-pin shape, and one of the two LED lamps 330 on the two ends of the same surface of the same module body 300 is located at the height
  • the other is located at a low position, and at least one module body 300 is connected to the guide rail 100 along the length direction of the guide rail 100 to form a light bar.
  • the guide rail 100 is plugged and connected with the module body 300 to make the power supply bridge stack 340 and the conductive strip 200 electrically contact, the connection is convenient and simple, and the power supply bridge stack 340 has no distinction between positive and negative poles, and both positive and negative can be inserted; the LED light 330 is along the direction of the guide rail 100
  • the high and low staggering makes the three adjacent LED lights 330 arranged in a V-shaped, inverted V-shaped, pin-shaped or inverted pin-shaped shape on the surface of the housing 310, which avoids light overlap, reduces light loss, and distributes light more evenly. In practical applications, the light application rate will be higher, and the LED lights 330 at both ends of the LED lights 330 are high and the other low can make the adjacent module main bodies 300 still stagger the lights.
  • two ends of the housing 310 extend outward along the length direction of the guide rail 100 with fixing seats 360 for fixing the guide rail 100 and forming a gap between adjacent module main bodies 300.
  • the fixing base 360 can prevent the module main body 300 from falling off from the guide rail 100 and improve the stability.
  • the fixing base 360 can keep the adjacent module main bodies 300 along the length of the guide rail 100 at a certain distance to ensure uniform lighting.
  • the fixing seat 360 is provided with a small hole 361 for screwing with the guide groove, and the self-tapping screw 370 passes through the small hole 361 to extend the fixed module body 300 into the guide groove.
  • Each fixing seat 360 is provided with a small hole 361, one of which is used to fix the first rail groove 111 and the other to fix the second rail groove 112; in particular, two sides of the housing 310 are provided with convex plates connecting the fixing seat 360, The width of the fixing seat 360 is increased, and the strength of the fixing seat 360 is strengthened.
  • hooks extend on both sides of the fixing base 360, and the hooks hook the side of the guide rail 100 that faces away from the opening of the guide groove, or the guide rail 100 is provided with grooves on both sides, and the hooks hook the grooves.
  • the guide rail 100 is provided with axial through holes 120 on both sides of the guide groove.
  • the provision of axial through holes 120 on both sides of the guide groove can improve elasticity and facilitate the insertion of the power supply bridge stack 340 and the conductive strip 200.
  • the guide rail groove and the through hole 120 are open at least at one end in the axial direction.
  • the guide rail groove and the through hole 120 communicate with each other in an axial direction.
  • the understandable axial direction is the length direction of the guide rail 100.
  • the power supply bridge stack 340 protruding from the housing 310 is protruding and arching in the shape of an arch bridge. It facilitates the contact between the power supply bridge stack 340 and the conductive strip 200, and improves the stability of the contact. It is understandable that the power supply bridge stack 340 protrudes in the shape of an arch bridge, that is, protrudes toward the side of the guide rail groove. It is understandable that it can be arched toward one side of the guide rail groove or can be arched on both sides.
  • the guide rail 100 extends inwardly along both sides of the guide groove and narrows the opening of the guide groove to form a baffle 113.
  • the conductive strip 200 can be prevented from falling off, and safety can be ensured.
  • the cross section of the conductive strip 200 in the conductive groove is U-shaped or V-shaped, and the conductive inserts clamp the power supply bridge stack 340.
  • both sides of the conductive strip 200 can resist the stopper 113.
  • the middle part of the U-shaped or V-shaped cross-section is bent inward, so that the connection between the conductive insert and the power supply bridge stack 340 is more stable.
  • the stoppers 113 on both sides of the opening of the guide groove have a guiding inclined surface, so that the opening of the guide groove gradually shrinks toward the bottom of the guide groove.
  • the guide slopes on both sides make the opening narrow toward the bottom of the guide rail groove to form an inverted trapezoid, which can facilitate the insertion of the power supply bridge stack 340.
  • the baffle 113 has a folded edge extending in the direction of the bottom of the guide groove, and both sides of the conductive strip 200 are locked in the groove formed by the folded edge and the guide groove.
  • the conductive strip 200 is better fixed to prevent the conductive strip 200 from falling off, and the stability and safety are high.
  • both sides of the housing 310 are provided with LED lights 330, and the LED lights 330 on the housing 310 that are not on the same surface are arranged alternately.
  • LED lights 330 are set on both sides, and the LED lights 330 on both sides are arranged in a staggered height, that is, one side is V-shaped and the other side is inverted V-shaped, so that two LED lights 330 on the same end and different sides, one of them Located at the high point and the other at the low point, it is convenient to insert the front and back to avoid overlapping lights; and when multiple guide rails 100 are arranged in parallel, the two adjacent module main bodies 300 can reach the misalignment of the LED lights 330 regardless of whether they are facing or facing away. Effect.
  • the LED lamp 330 on the housing 310 there is a light-proof gap between the LED lamp 330 on the housing 310 and the guide rail 100.
  • the thickness of the housing 310 does not exceed the width of the guide rail 100, the light is easily blocked by the guide rail 100.
  • the distance of the light-shielding gap between the lowest LED lamp 330 and the guide rail 100 is generally calculated according to the light-emitting angle of the LED lamp 330 and the distance between the LED lamp 330 and the edge of the guide rail 100, that is, the calculation is performed using the law of sine and cosine of triangles.
  • FIGS. 6 and 7, further includes a connector 400, which includes a sleeve 410 sleeved at the end of the guide rail 100, and a first conductive insert electrically connected to the conductive strip 200 in the first guide groove 111 421 and the second conductive plug 422 electrically connected to the conductive strip 200 in the second rail groove 112, the first conductive plug 421 and the second conductive plug 422 protrude outward, the first conductive plug 421 and the second conductive plug
  • the distance between the insert 422, the first conductive insert 421 and the second conductive insert 422 is equivalent to the distance between the first guide groove 111 and the second guide groove 112.
  • the first conductive insert 421 and the second conductive insert 422 can be inserted into a vertical guide rail 100, so that a plurality of light bars can be arranged in parallel with another vertical guide through the first conductive insert 421 and the second conductive insert 422.
  • the vertical guide rails 100 are connected to form a whole surface light source.
  • the connecting member 400 extends with two lugs 430, and the two lugs 430 are provided with fixing holes 431 for fixing with the rail groove, one of which is fixed to the first rail groove 111, and the other is fixed to the second rail groove 112 ,
  • the connecting piece 400 is fixed to the vertical guide rail 100 by screws or screws to avoid falling off.
  • the light bar that is, the two ends of the guide rail 100 to which the module body 300 is connected, is connected to a connector 400 respectively.
  • the connector 400 is sleeved with the light bar, and the first conductive insert 421 and the second conductive insert 422 are respectively axially inserted with the corresponding conductive strip 200, which can be expanded and contracted within a certain range according to needs, which is convenient for lowering the guide rail 100.
  • the length of the processing requirements, the adaptability is stronger, and the installation is more convenient.
  • the housing 310 is made of fireproof rubber. The safety is high.
  • the PCB board 320, the LED lamp 330 and the power supply bridge stack 340 are formed in the shell 310.
  • the shell 310 is provided with a lamp hole for the light of the LED lamp 330 to be exposed, and the lamp hole is provided with a closed
  • the lens 350 of the lamp hole, the lens 350 can improve the luminous effect of the LED lamp 330 and provide protection for the LED lamp 330.
  • the lens 350 protrudes outward in a spherical shape.
  • the lamp hole is a circular hole, and the angle of the V-shaped or inverted V-shaped fold line formed by connecting the centers of the circular holes is 110-130 degrees.
  • the conductive strip 200 is preferably a copper sheet, which has strong conductivity and certain elasticity.
  • the power supply bridge stack 340 is a power supply chip integrated with or connected to the rectifier bridge stack, which can make the LED lamp 330 not distinguish between positive and negative poles, and realize positive and negative insertion.
  • the module body 300 adopts a front and back insertion design as a whole, and the front side is the same as the back side after being folded, so that not only the front and back insertion can be realized, but also the appearance is beautiful.
  • the present invention provides a convenient installation of LED light box module, which modularizes LED lights, connects quickly and conveniently, and is stable and safe; and does not distinguish between positive and negative poles; the light distribution is uniform, avoiding light overlap and loss Less efficient, good luminous effect.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

本发明涉及一种便捷安装的LED灯箱模组,包括:导轨,设置有两条平行并列设置的导轨槽,两条导轨槽分别为第一导轨槽和第二导轨槽;导电条,在两条导轨槽内各嵌设有一导电条,导电条凹陷于导轨槽内向上开口;模组主体,包括壳体、PCB板、LED灯和供电桥堆,PCB板分别电连接LED灯和供电桥堆,PCB板设置于壳体内,供电桥堆与壳体固定并凸出壳体,两个供电桥堆其中一个与第一导轨槽内的导电条插接、另一个与第二导轨槽内的导电条插接,LED灯沿导轨方向高低交错使相邻的三个LED灯呈V型、倒V型、品字型或倒品字型布置于壳体的表面,且同一模组主体的同一面的两端部的两个LED灯一个位于高处另一个位于低处,至少一个模组主体连接在导轨上形成灯条。

Description

一种便捷安装的LED灯箱模组 技术领域
本发明涉及LED灯箱技术领域,尤其涉及一种便捷安装的LED灯箱模组。
背景技术
现有市场上的LED灯箱一般通过导线相连形成灯阵,这种方式安装连接十分不方便,费时费力,接线繁琐,且目前大多数灯阵过于紧密,安装过程中难以保证间隔,灯光不均匀,灯光重叠多效率低。
技术问题
在此处键入技术问题描述段落。
技术解决方案
鉴于上述状况,有必要提供提出一种连接方便简单、模块化的便捷安装的LED灯箱模组。
为了解决上述技术问题,本发明采用的技术方案为:一种便捷安装的LED灯箱模组,包括:导轨,设置有两条平行并列设置的导轨槽,两条所述导轨槽分别为第一导轨槽和第二导轨槽;导电条,在两条所述导轨槽内各嵌设有一所述导电条,所述导电条凹陷于所述导轨槽内向上开口;模组主体,包括壳体、PCB板、LED灯和供电桥堆,所述PCB板分别电连接所述LED灯和所述供电桥堆,所述PCB板设置于所述壳体内,所述供电桥堆与所述壳体固定并凸出所述壳体,两个所述供电桥堆其中一个与所述第一导轨槽内的所述导电条插接、另一个与所述第二导轨槽内的所述导电条插接,所述LED灯沿所述导轨方向高低交错使相邻的三个所述LED灯呈V型、倒V型、品字型或倒品字型布置于所述壳体的表面,且同一所述模组主体的同一面的两端部的两个所述LED灯其中一个位于高处另一个位于低处,至少一个所述模组主体沿所述导轨的长度方向连接在所述导轨上形成灯条。
进一步的,所述壳体的两端沿所述导轨长度方向向外延伸有用于与所述导轨固定并使相邻的所述模组主体形成间隙的固定座。
进一步的,所述导轨在所述导轨槽的两侧设有轴向通孔。
进一步的,凸出所述壳体的所述供电桥堆呈拱桥形凸出拱起。
进一步的,所述导轨沿所述导轨槽的两侧向内延伸、缩小所述导轨槽的开口处形成挡片。
进一步的,所述导轨槽的开口处两侧的所述挡片具有一引导斜面,使所述导轨槽的开口处向所述导轨槽的底部方向逐渐缩小。
进一步的,所述挡片相所述导轨槽的底部方向延伸有折边,所述导电条的两侧卡定在所述折边与所述导轨槽形成的沟槽内。
进一步的,所述壳体的两面均设有所述LED灯,所述壳体上不在同一表面的所述LED灯高低交错设置。
进一步的,所述壳体上所述LED灯距离所述导轨有避光间隙。
进一步的,还包括连接件,所述连接件包括套设在所述导轨的端部的套筒、与所述第一导轨槽内的所述导电条电连接的第一导电插片和与所述第二导轨槽内的所述导电条电连接的第二导电插片,所述第一导电插片和所述第二导电插片凸出向外,所述第一导电插片和所述第二导电插片,所述第一导电插片和所述第二导电插片之间的间距与所述第一导轨槽和所第二导轨槽之间的间距相当。
有益效果
本发明的有益效果在于:导轨与模组主体插接相连使供电桥堆与导电条电接触,连接方便简单,并且供电桥堆无正负极区分,正反插均可;所述LED灯沿所述导轨方向高低交错使相邻的三个所述LED灯呈V型、倒V型、品字型或倒品字型布置于所述壳体的表面,避免了灯光重叠,减少光损耗,灯光分布更均匀,在实际应用中光应用率会更高,并且两端的LED灯一高一低可以使相邻的模组主体仍然灯光错开。
附图说明
图1是本发明实施例一种便捷安装的LED灯箱模组的结构示意图;
图2是本发明实施例一种便捷安装的LED灯箱模组的导轨的结构示意图;
图3是本发明实施例一种便捷安装的LED灯箱模组的导轨的截面结构示意图;
图4是本发明实施例一种便捷安装的LED灯箱模组的模组主体的结构示意图;
图5是本发明实施例一种便捷安装的LED灯箱模组的模组主体的另一方向的结构示意图;
图6是本发明实施例一种便捷安装的LED灯箱模组的连接件的结构示意图;
图7是本发明实施例一种便捷安装的LED灯箱模组的组装示意图。
标号说明:
100、导轨;111、第一导轨槽;112、第二导轨槽;113、挡片;120、通孔;
200、导电条;300、模组主体;310、壳体;320、PCB板;330、LED灯;
340、供电桥堆;350、透镜;360、固定座;361、小孔;370、自攻螺丝;
400、连接件;410、套筒;421、第一导电插片;422、第二导电插片;
430、凸耳;431、固定孔。
本发明的最佳实施方式
在此处键入本发明的最佳实施方式描述段落。
本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明一种便捷安装的LED灯箱模组进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
请参见图1-图7,一种便捷安装的LED灯330箱模组,包括:导轨100,设置有两条平行并列设置的导轨槽,两条导轨槽分别为第一导轨槽111和第二导轨槽112;导电条200,在两条导轨槽内各嵌设有一导电条200,导电条200凹陷于导轨槽内向上开口;模组主体300,包括壳体310、PCB板320、LED灯330和供电桥堆340,PCB板320分别电连接LED灯330和供电桥堆340,PCB板320设置于壳体310内,供电桥堆340与壳体310固定并凸出壳体310,两个供电桥堆340其中一个与第一导轨槽111内的导电条200插接、另一个与第二导轨槽112内的导电条200插接,LED灯330沿导轨100方向高低交错使相邻的三个LED灯330呈V型、倒V型、品字型或倒品字型布置于壳体310的表面,且同一模组主体300的同一面的两端部的两个LED灯330其中一个位于高处另一个位于低处,至少一个模组主体300沿导轨100的长度方向连接在导轨100上形成灯条。
导轨100与模组主体300插接相连使供电桥堆340与导电条200电接触,连接方便简单,并且供电桥堆340无正负极区分,正反插均可;LED灯330沿导轨100方向高低交错使相邻的三个LED灯330呈V型、倒V型、品字型或倒品字型布置于壳体310的表面,避免了灯光重叠,减少光损耗,灯光分布更均匀,在实际应用中光应用率会更高,并且两端的LED灯330一高一低可以使相邻的模组主体300仍然灯光错开。
请参见图1,壳体310的两端沿导轨100长度方向向外延伸有用于与导轨100固定并使相邻的模组主体300形成间隙的固定座360。设置固定座360可以避免模组主体300与导轨100脱落,提高稳定性,同时固定座360可以使沿导轨100长度方向相邻的模组主体300保持一定距离,可以保证灯光均匀。
请参见图1和图5,固定座360上设有用于与导轨槽螺接的小孔361,自攻螺丝370穿过小孔361向导轨槽内延伸固定模组主体300,特别的,两端的固定座360各设有一小孔361,其中一个用于与第一导轨槽111固定另一个与第二导轨槽112固定;特别的,壳体310的两面设有连接固定座360的凸板,可以提高固定座360的宽度,加强固定座360的强度。作为另一种方式,固定座360的两侧延伸有卡勾,卡勾勾住导轨100背向导轨槽开口的一面,或者,导轨100的两侧设置有卡槽,卡勾勾住卡槽。
请参见图1-图3,导轨100在导轨槽的两侧设有轴向通孔120。导轨槽的两侧设置轴向通孔120可以提高弹性,方便供电桥堆340与导电条200插接。一般的,导轨槽和通孔120至少轴向一端开口,优选的,导轨槽和通孔120轴向导通,可以理解的轴向即导轨100的长度方向。
请参见图1,凸出壳体310的供电桥堆340呈拱桥形凸出拱起。方便供电桥堆340与导电条200的接触,提高接触的稳定性。可以理解的,供电桥堆340呈拱桥形凸出拱起即向导轨槽的侧面凸出拱起,可以理解的,可以向导轨槽的一侧拱起也可以两侧均拱起。
请参见图1-图3,导轨100沿导轨槽的两侧向内延伸、缩小导轨槽的开口处形成挡片113。可以避免导电条200脱落,保证安全性。特别的,导电条200在导电槽内的横截面呈U型或V型,导电插片包夹供电桥堆340,在设置挡片113后可以使导电条200的两侧抵持挡片113,使得U型或V型截面的中部向内弯折,从而使得导电插片和供电桥堆340连接更稳定。
请参见图1-图3,导轨槽的开口处两侧的挡片113具有一引导斜面,使导轨槽的开口处向导轨槽的底部方向逐渐缩小。两侧的引导斜面使可开口向导轨槽的底部方向缩小呈一个倒梯形,可以方便供电桥堆340的插入。
特别的,挡片113相导轨槽的底部方向延伸有折边,导电条200的两侧卡定在折边与导轨槽形成的沟槽内。更好地固定导电条200,避免导电条200脱落,稳定性和安全性高。
请参见图4,壳体310的两面均设有LED灯330,壳体310上不在同一表面的LED灯330高低交错设置。两面均设置LED灯330,并且两面的LED灯330高低交错设置,即在一面呈V字型在相背的另一面呈倒V字形,使得位于同一端不同面的两个LED灯330,其中一个位于高点另一个位于低点,可以方便正反插,避免灯光重叠;并且多条导轨100平行设置时,相邻的两个模组主体300不论是正对还是背对都可以达到LED灯330错位的效果。
特别的,壳体310上LED灯330距离导轨100有避光间隙。一般的,当壳体310的厚度不超出导轨100的宽度时,灯光容易被导轨100阻挡,最低点的LED灯330(距离导轨100最近的LED灯330)与导轨100之间具有避光间隙,可以避免LED灯330的光被导轨100阻挡。最低点的LED灯330与导轨100之间的避光间隙的距离一般根据LED灯330的发光角度和LED灯330和导轨100边缘的距离长度进行计算,即利用三角形的正余弦定理进行计算。
请参见图6和图7,还包括连接件400,连接件400包括套设在导轨100的端部的套筒410、与第一导轨槽111内的导电条200电连接的第一导电插片421和与第二导轨槽112内的导电条200电连接的第二导电插片422,第一导电插片421和第二导电插片422凸出向外,第一导电插片421和第二导电插片422,第一导电插片421和第二导电插片422之间的间距与第一导轨槽111和所第二导轨槽112之间的间距相当。第一导电插片421和第二导电插片422可以与一竖向导轨100插接,使得若干灯条能够通过第一导电插片421、第二导电插片422平行设置并与另一竖向垂直的导轨100相连,形成一整面光源。特别的,连接件400延伸有两个凸耳430,两个凸耳430设有用于与导轨槽固定的固定孔431,其中一个与第一导轨槽111固定,另一个与第二导轨槽112固定,通过螺丝或螺钉将连接件400与竖向的导轨100固定,避免脱落。一般的,灯条即连接有模组主体300的导轨100的两端各连接有一连接件400。连接件400与灯条是套接的,第一导电插片421和第二导电插片422分别与相应的导电条200轴向插接,可以根据需要在一定范围内进行伸缩,方便降低导轨100长度上的加工要求,适配通用性更强,安装也更加方便。
优选的,壳体310由防火胶料制成。安全性高,一般的,PCB板320、LED灯330和供电桥堆340成型在壳体310内,在壳体310上设有供LED灯330的灯光露出的灯孔,灯孔上设有封闭该灯孔的透镜350,透镜350可以提高LED灯330的发光效果,以及为LED灯330提供保护,一般的,透镜350呈球缺形向外凸起。特别的,灯孔为圆孔,圆孔的圆心相连形成的V字型或倒V字型折线夹角为110-130度。
特别的,导电条200优选为铜片,导电性能强,具有一定的弹性。
可以理解的,供电桥堆340即集成或连接有整流桥堆的供电片,它可以使得LED灯330不区分正负极,实现正反插。
可以理解的,模组主体300总体采用正反插设计,正面翻折后与背面相同,这样不仅可以实现正反插还可以保证外形美观。
工业实用性
综上所述,本发明提供的一种便捷安装的LED灯箱模组,将LED灯模块化,连接快速方便,且稳定安全;并且不区分正负极;灯光分布均匀,避免了光重叠,损失少效率高,发光效果好。
序列表自由内容
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。

Claims (10)

  1. 一种便捷安装的LED灯箱模组,其特征在于,包括:
    导轨,设置有两条平行并列设置的导轨槽,两条所述导轨槽分别为第一导轨槽和第二导轨槽;
    导电条,在两条所述导轨槽内各嵌设有一所述导电条,所述导电条凹陷于所述导轨槽内向上开口;
    模组主体,包括壳体、PCB板、LED灯和供电桥堆,所述PCB板分别电连接所述LED灯和所述供电桥堆,所述PCB板设置于所述壳体内,所述供电桥堆与所述壳体固定并凸出所述壳体,两个所述供电桥堆其中一个与所述第一导轨槽内的所述导电条插接、另一个与所述第二导轨槽内的所述导电条插接,所述LED灯沿所述导轨方向高低交错使相邻的三个所述LED灯呈V型、倒V型、品字型或倒品字型布置于所述壳体的表面,且同一所述模组主体的同一面的两端部的两个所述LED灯其中一个位于高处另一个位于低处,至少一个所述模组主体沿所述导轨的长度方向连接在所述导轨上形成灯条。
  2. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,所述壳体的两端沿所述导轨长度方向向外延伸有用于与所述导轨固定并使相邻的所述模组主体形成间隙的固定座。
  3. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,所述导轨在所述导轨槽的两侧设有轴向通孔。
  4. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,凸出所述壳体的所述供电桥堆呈拱桥形凸出拱起。
  5. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,所述导轨沿所述导轨槽的两侧向内延伸、缩小所述导轨槽的开口处形成挡片。
  6. 根据权利要求5所述的一种便捷安装的LED灯箱模组,其特征在于,所述导轨槽的开口处两侧的所述挡片具有一引导斜面,使所述导轨槽的开口处向所述导轨槽的底部方向逐渐缩小。
  7. 根据权利要求5所述的一种便捷安装的LED灯箱模组,其特征在于,所述挡片相所述导轨槽的底部方向延伸有折边,所述导电条的两侧卡定在所述折边与所述导轨槽形成的沟槽内。
  8. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,所述壳体的两面均设有所述LED灯,所述壳体上不在同一表面的所述LED灯高低交错设置。
  9. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,所述壳体上所述LED灯距离所述导轨有避光间隙。
  10. 根据权利要求1所述的一种便捷安装的LED灯箱模组,其特征在于,还包括连接件,所述连接件包括套设在所述导轨的端部的套筒、与所述第一导轨槽内的所述导电条电连接的第一导电插片和与所述第二导轨槽内的所述导电条电连接的第二导电插片,所述第一导电插片和所述第二导电插片凸出向外,所述第一导电插片和所述第二导电插片,所述第一导电插片和所述第二导电插片之间的间距与所述第一导轨槽和所第二导轨槽之间的间距相当。
PCT/CN2020/092075 2020-01-07 2020-05-25 一种便捷安装的 led 灯箱模组 WO2021139068A1 (zh)

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