WO2021135893A1 - Hexahedral shielding device, electronic module applying hexahedral shielding device, and manufacturing method for electronic module - Google Patents
Hexahedral shielding device, electronic module applying hexahedral shielding device, and manufacturing method for electronic module Download PDFInfo
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- WO2021135893A1 WO2021135893A1 PCT/CN2020/135710 CN2020135710W WO2021135893A1 WO 2021135893 A1 WO2021135893 A1 WO 2021135893A1 CN 2020135710 W CN2020135710 W CN 2020135710W WO 2021135893 A1 WO2021135893 A1 WO 2021135893A1
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- shielding
- circuit board
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- sheet
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0007—Casings
- H05K9/002—Casings with localised screening
- H05K9/0022—Casings with localised screening of components mounted on printed circuit boards [PCB]
- H05K9/0024—Shield cases mounted on a PCB, e.g. cans or caps or conformal shields
- H05K9/0032—Shield cases mounted on a PCB, e.g. cans or caps or conformal shields having multiple parts, e.g. frames mating with lids
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3494—Heating methods for reflowing of solder
Definitions
- the invention relates to a six-sided shielding device, an electronic module using the six-sided shielding device and a manufacturing method thereof, in particular to a low-cost, well-grounded six-sided shielding device and an electronic module using the six-sided shielding device And its production method.
- shielding is one of the technical means to suppress electromagnetic interference, that is, the shielding body is used to block or reduce the transmission of electromagnetic energy.
- the working principle of shielding it can usually be divided into three categories: electrical shielding, magnetic shielding, and electromagnetic shielding.
- Electrical shielding can prevent interference caused by capacitive coupling between two circuits (or two components or components).
- the electrical shielding body is made of good conductors and has a good grounding. Generally, the grounding resistance of the shielding body is required to be less than 2m ⁇ . In this way, the electrical shield can prevent the interference generated by the interference source inside the shield from leaking to the outside, and can also prevent the interference from the outside of the shield from intruding into the interior.
- Magnetic shielding is mainly used in low-frequency situations.
- the shielding body uses high-permeability materials to form a low magnetic resistance path, which encloses the magnetic lines of force in the shielding body, thereby preventing the internal magnetic field from spreading out or the external magnetic field interference from entering, which can prevent low-frequency magnetic field interference.
- Electromagnetic shielding is mainly used in high-frequency situations, using the reflection of electromagnetic waves on the surface of the conductor and the sharp attenuation of propagation in the conductor to isolate the mutual coupling of high-frequency electromagnetic fields, thereby preventing the interference of high-frequency electromagnetic fields.
- the shielding effectiveness is not only related to the material of the shielding body, but also related to whether the shielding body is grounded.
- the shielding body For electrical shielding, the shielding body must be well grounded; for low-frequency magnetic shielding and high-frequency electromagnetic shielding, the shielding body may not need to be grounded.
- the "grounding” mentioned here can be "earth” or "system reference ground”.
- Figure 1-1 shows the coupling model of the interference source S and the receiver R when they are not shielded
- Figure 1-2 shows the coupling model of the interference source S and the receiver R when an ungrounded shield P is added
- Figure 1-3 shows the coupling model and equivalent circuit of the interference source S and the receiver R when the grounding shield P is added.
- U S is the interference voltage
- C SR0 is the coupling capacitance between the interference source S and the receiver
- C R is the distributed capacitance of the receiver to the ground.
- a shield P is inserted between the interference source S and the receiver R, but the shield P is not grounded.
- C P is the distributed capacitance of the shield to ground
- C SP is the distributed capacitance between the interference source S and the shield P
- C RP is the distributed capacitance between the receiver R and the shield P
- C SR is the added shield P After the remaining coupling capacitor. Since C SR is very small and can be ignored, we can get:
- the existing technology usually puts the PCB circuit board in a box-shaped six-sided shielding body with all six sides of the shielding body. Because the PCB circuit board needs to be placed inside the box-shaped hexahedral shield, the box-shaped hexahedral shield cannot be made into a whole at one time, but must be divided into two parts: one is a shielding shell with an opening on one side, and the other The second is a shielding bottom cover. At the same time, in order to achieve a good electrical shielding effect, the shielding shell and the shielding bottom cover must be connected to the reference ground of the PCB circuit board.
- the usual practice is as follows:
- PCB bottom cover with pads arranged on one edge is welded together with the metal shell through soldering to form a box-shaped hexahedral shield.
- the residual capacitance C SR can be relatively small, and because the box-shaped hexahedral shield is connected to the reference ground of the PCB circuit board, it can play a good role. Shielding effectiveness.
- the weldable film on the surface of the metal shell adopts an electroplating process, the total area of the inner and outer surfaces of the metal shell is relatively large, the processing cost caused by electroplating is high, and the environmental pollution is also relatively large;
- the box-shaped six-sided shield is electrically connected to the reference ground of the PCB circuit board by wire welding.
- the wires In order to prevent short circuits, the wires generally have insulation on the surface. When soldering, you need to remove the insulation on the welding part first, and then The two ends of the wire are respectively welded to the metal shell and PCB circuit board. This method will not only increase the processing time of the insulation skin and increase the processing cost. In addition, the wire can only be welded to the inner wall of the metal shell, which is very inconvenient and difficult to implement. Automated operations.
- the shielding shell is an aluminum alloy package box with anodized surface, and a connecting terminal is arranged inside the aluminum alloy package box; it also includes a plastic base A shielding sheet adapted to the plastic base is arranged on the inner side of the plastic base as a shielding bottom cover.
- the customer first puts the PCB in the packaging box, and then solders the PCB to the connection terminals on the packaging box to electrically connect the customer PCB to the packaging box, and finally connects the customer PCB to the shielding sheet on the plastic base through a wire Welded and connected together to form a box-shaped six-sided shield and communicate with the customer's PCB. Due to the anodic oxidation treatment on the surface of the aluminum alloy packaging box, the environmental pollution caused by the electroplating process is avoided, and the cost of the surface treatment is also reduced.
- the connecting terminals are arranged inside the packaging box, and the PCB needs to be placed in the packaging box before the PCB and the connecting terminals can be welded. This not only makes the welding inconvenient and difficult to achieve automation; at the same time, it is inevitable that there will be Tin beads, once the solder splash occurs, the PCB has been soldered to the connecting terminal at this time.
- the PCB, the connecting terminal and the shell are connected as a whole, so it is difficult to remove the splashed solder by cleaning, etc., and the remaining tin beads will be Make the PCB have the risk of short circuit, and cause the customer's product to work abnormally in severe cases.
- the shielding sheet is arranged inside the plastic base, and the shielding sheet needs to be connected to the customer PCB through a wire.
- the wire surface is wrapped with insulation. As mentioned above, this will also add extra Increase the time for insulating skin treatment and increase the processing cost.
- the problem to be solved by the present invention is to provide a low-cost, well-grounded six-sided shielding device, and at the same time provide an electronic module using the six-sided shielding device and a manufacturing method thereof.
- a six-sided shielding device including a box-shaped shielding body, a sheet-shaped shielding bottom cover, a first connecting terminal, a second connecting terminal, and a PCB circuit board;
- the box-shaped shielding body is a square structure with one side open;
- the sheet-shaped shielding bottom cover is a PCB board, including an upper surface, a lower surface, and a shielding copper foil.
- the shielding copper foil is laid on at least one of the upper surface and the lower surface of the shielding bottom cover; the sheet-shaped shielding bottom
- the cover is also provided with a first metalized through hole, the first metalized through hole penetrates the upper surface and the lower surface of the shield bottom cover and the shielding copper foil; the first metalized through hole is in communication with the shielding copper foil;
- the PCB circuit board includes an upper surface and a lower surface; the PCB circuit board is also provided with a second metallized through hole, the second metalized through hole penetrates the upper surface and the lower surface of the PCB circuit board, and the second metallized through hole penetrates the upper surface and the lower surface of the PCB circuit board. 2.
- the metallized through hole is connected with the reference ground of the PCB circuit board;
- the first connecting terminal is arranged on the side wall of the box-shaped shielding body; it includes a connecting part, a fixing part and a welding part;
- the sheet-shaped shielding bottom cover is also provided with a hollow slot for welding with the welding part of the first connecting terminal.
- the side wall of the hollow slot is covered with a side wall copper foil, and the upper surface of the sheet-shaped shielding bottom cover And the lower surface are respectively provided with a first pad and a second pad around the empty groove, the first pad and the second pad are respectively connected with the sidewall copper foil, the first pad and the second pad At least one of the two pads is in communication with the shielding copper foil;
- the welding part of the first connection terminal is embedded in the empty groove, and is at least connected with the first pad, the second pad, and the sidewall copper foil.
- solder is solder
- the second connection terminal is a GND pin terminal of the PCB circuit board.
- the second connecting terminal is provided with a first supporting convex portion and a second supporting convex portion; the first supporting convex portion is connected to the lower surface of the sheet-shaped shielding bottom cover.
- the first metallized through hole is connected by solder; the second supporting protrusion is connected with the second metalized through hole on the upper surface of the PCB circuit board by solder.
- the welding part of the first connecting terminal is a thin terminal
- the empty groove on the sheet-shaped shielding bottom cover is a groove formed by a recessed edge of a plate.
- the welding part of the first connection terminal is a terminal with a convex part, and the corresponding position of the sheet-shaped shielding bottom cover is opened with a slot for embedding the first connection terminal Welding department.
- the box-shaped shielding body is made of hard aluminum alloy, and the surface is subjected to anodizing and sandblasting treatments.
- the hole diameter of the second metallized hole is larger than the hole diameter of the first metallized through hole.
- the gap distance between the welding part of the first connecting terminal and the side wall copper foil is maintained in a range of 0.1 mm to 0.3 mm.
- the technical solution of the present application also includes an electronic module applied to the above-mentioned six-sided shielding device, which is characterized in that:
- the aforementioned six-sided shielding device also includes pin terminals for connecting to external circuits;
- the sheet-shaped shield bottom cover is also provided with a third metalized through hole, and the metalized through hole does not communicate with the shielding copper foil;
- the PCB circuit board is also provided with a fourth metallized through hole, and the surface of the PCB circuit board is also provided with components.
- the pin terminal includes a third support protrusion and a fourth support protrusion; the third support protrusion is on the lower surface of the sheet-shaped shielding bottom cover and the third support protrusion.
- the metallized through hole is communicated with solder; the fourth supporting protrusion is communicated with the fourth metalized through hole on the upper surface of the PCB circuit board through solder.
- the upper surface and the lower surface of the PCB circuit board are respectively provided with components and components.
- the number of the pin terminals is at least three.
- the technical solution of the present application also provides a manufacturing method applied to the above electronic module, which is characterized in that it includes the following steps:
- the sheet-shaped shielding bottom cover is welded to the second connecting terminal and the pin terminal: the first metallized through hole of the sheet-shaped shielding bottom cover is welded to the first supporting protrusion of the second connecting terminal, and the third of the sheet-shaped shielding bottom cover is welded.
- the metallized through hole is welded and communicated with the third supporting protrusion of the pin terminal to form a component A together;
- the welding is automatic manipulator welding
- the soldering is through-hole reflow soldering
- solder paste and component patches are printed on the bottom surface of the PCB circuit board, and then reflow soldering to form component B;
- solder paste and component patches are printed on the surface of the PCB circuit board of component B, and the second connection terminal on component A is aligned with the second metalized through hole on the PCB circuit board, Insert from the upper surface to the lower surface direction, so that the second supporting protrusion on the surface of the PCB circuit board is in contact with the second metalized through hole; similarly, the pin terminal on the component A is aligned with the fourth metalized through hole on the PCB circuit board.
- the hole is inserted from the upper surface to the lower surface direction, so that the fourth supporting protrusion is in contact with the fourth metalized through hole on the PCB circuit board surface, and then the assembled component B, components, and component A are reflow soldered to form component C ;
- the step of inserting the component C into the box-shaped shielding body inserting the component C into the box-shaped shielding body, and the welding part of the first connecting terminal on the box-shaped shielding body is embedded in the empty slot;
- the welding part of the first connection terminal and the first pad, the second pad and the side wall copper foil welding step connect the first connection terminal with the first pad, the second pad and the side wall copper foil through solder;
- the welding is automatic manipulator welding.
- the welding part and the first and second pads and the sidewall copper foil can be very convenient It is connected by automatic welding, which has high welding quality, high work efficiency and low processing cost.
- welding since welding is performed on the upper surface of the sheet-shaped shielding bottom cover, it is easy to clean even if there are residues such as flux and tin beads;
- the second connecting terminal can be easily connected with the first metalized through hole and the second through hole by automatic welding. High quality, high work efficiency, low processing cost;
- the second connecting terminal can be set as the GND pin terminal of the PCB circuit board.
- Figure 1-1 shows the coupling model of the interference source S and the receiver R when they are not shielded
- Figure 1-2 shows the coupling model of the interference source S and the receiver R when an ungrounded shield P is added
- Figure 1-3(a) is the coupling model of the interference source S and the receiver R when the grounding shield P is added;
- Figure 1-3(b) is the equivalent circuit of the interference source S and the receiver R when the grounding shield P is added;
- FIG. 2 is a structural diagram of the first embodiment of the six-sided shielding device of the present invention.
- FIG. 3 is a partial structural diagram of the second embodiment of the six-sided shielding device of the present invention.
- FIG. 4 is a structural diagram of the first embodiment of the first connecting terminal 30
- FIG. 5 is a partial structure diagram of the first embodiment of the sheet-shaped shielding bottom cover 20;
- FIG. 6 is a structural diagram of the second embodiment of the first connecting terminal 30
- FIG. 7 is a partial structure diagram of the second embodiment of the sheet-shaped shielding bottom cover 20.
- FIG. 8 is a partial front view of the sheet-shaped shield bottom cover 20
- FIG. 9 is a partial cross-sectional view of the sheet-shaped shielding bottom cover 20 along the dashed line 211;
- FIG. 10 is a structural diagram of the second connecting terminal 40
- 11 is a front view of the communication between the sheet-shaped shield bottom cover 20, the PCB circuit board, and the second connection terminal 40;
- Figure 12 is an exploded schematic diagram of the structure of the electronic module device of the present invention.
- Figure 13-1(a) is a front view of the implementation method of component A
- Figure 13-1(b) is a front view of the second implementation method of component A
- Figure 13-2 is the front view of component B
- Figure 13-3 is the front view of component C
- Figure 13-4 is a front view of the electronic module device of the present invention.
- FIG. 14 shows the steps of the manufacturing method of the electronic device of the present invention.
- a six-sided shielding device includes a box-shaped shield body 10, a sheet-shaped shield bottom cover 20, a first connection terminal 30, a second connection terminal 40, and a PCB circuit board 50 .
- the box-shaped shield 10 is open on one side to facilitate the installation of the PCB circuit board 50 into the box-shaped shield 10.
- the box-shaped shield 10 is made of hard aluminum alloy, which has a good shielding effect, and the surface is anodized and sprayed. Sand treatment.
- the first connecting terminal 30 includes a connecting portion 301, a fixing portion 302, and a welding portion 303; the connecting portion 301 of the first connecting terminal 30 communicates with the side wall of the box-shaped shield 10, and can be accurately set in the place by riveting and other techniques.
- the fixing portion 302 of the first connecting terminal 30 is thicker than the connecting portion 301, and is used to fix the first connecting terminal 30 on the side wall of the six-sided shielding box, so that the first connecting terminal 30 is not easy to loosen and fall off; Since the box-shaped shield 10 finally needs to be connected with the reference ground of the PCB circuit board, but because the box-shaped shield 10 is made of hard aluminum alloy, the existing brazing technology mainly uses Sn-based solder and Sn-based solder.
- the box-shaped shield 10 is not directly connected to the reference ground of the PCB circuit board, but is connected to the reference ground of the PCB circuit board through the soldering part 303 of the first connection terminal 30 ⁇ Connected.
- the first connection terminal 30 There are two implementations for the first connection terminal 30.
- the first implementation is shown in FIG. 4, where the soldering portion 303 is a thin terminal.
- a sheet-shaped shielding bottom cover 20 is provided with a recess formed by the edge of the plate.
- the groove is an empty groove 205.
- the welding part 303 of the first connecting terminal 30 is inserted into the empty groove 205 for welding.
- the welding part 303 is a terminal with a convex part, and an empty slot 205 needs to be provided at the corresponding position of the sheet-shaped shielding bottom cover 20, as shown in FIG. 7.
- the structure diagram of the six-sided shielding device is shown in FIG. 3.
- the soldering part is raised, the top surface of the soldering part is flush with the sheet-shaped shielding bottom cover 20, so when the position of the first connecting terminal 30 is set, the sheet-shaped shielding bottom cover 20 is vertical The sinking depth is relatively reduced, and the space contained in the entire six-sided shield is relatively increased.
- FIG. 8 is a front view of the sheet-shaped shield bottom cover 20.
- the sheet-shaped shielding bottom cover 20 is a PCB board, including an upper surface 201, a lower surface 202, and a shielding copper foil 203; the shielding copper foil 203 is laid on the upper surface 201 by a conventional PCB processing technology; the sheet-shaped shielding bottom cover 20 is also provided There are first metallized through holes 204, the first metallized through holes 204 penetrate the upper surface 201 and the lower surface 202 and the shielding copper foil 203, and are connected to the shielding copper foil 203; the provision of metalized through holes on the PCB is a well-known technology.
- FIG. 9 is a cross-sectional view of the sheet-shaped shield bottom cover 20 taken along the broken line 211 of FIG. 5.
- a layer of sidewall copper foil 206 is laid on the side wall of the hollow groove 205, and a first pad 208 and a second pad 209 are respectively arranged on the upper surface 201 and the lower surface 202 of the sheet-shaped shielding bottom cover 20 around the hollow groove 205.
- the bonding pad 208 and the second bonding pad 209 are respectively connected to the sidewall copper foil 206 through the known technology of PCB sidewall copper sinking, and the bonding pad 208 is connected to the shielding copper foil 203.
- FIG. 10 is a structural diagram of the second connecting terminal 40.
- the second connecting terminal 40 is provided with a first supporting protrusion 401 and a second supporting protrusion 402.
- the second connecting terminal 40 is vertically inserted into the first metallized through hole 204 from the lower surface 202 to the upper surface 201, and the first supporting protrusion 401 is connected to the first metal on the lower surface 202.
- the diameter of the first supporting protrusion 401 is larger than the diameter of the first metalized through hole 204, and then the first supporting protrusion 401 and the first metalized through hole are welded by welding technology such as through-hole reflow soldering or automatic robot welding.
- the holes 204 are welded together by solder.
- the other end of the second connecting terminal 40 is vertically inserted into the second metallized hole 503 from the upper surface 501 of the PCB circuit board 50 to the lower surface 502, and the second supporting protrusion 402 is formed on the upper surface 501 and the second metallization hole 503.
- the two metalized through holes 503 are in contact with each other, and the diameter of the second supporting protrusion 402 is larger than the diameter of the second metalized through hole 503, and then the second supporting protrusion 402 and the second metalized through hole 503 are passed through by using the through-hole reflow soldering technique The solder is soldered together.
- the first support protrusion 401 and the second support protrusion 402 are larger than the diameter of the first metalized through hole 204 and the second metalized through hole 503, respectively, the first support protrusion 401 and the second support The convex portion 402 can not only play a supporting role, so that the second connecting terminal is perpendicular to the sheet-shaped shield bottom cover 20 and the PCB circuit board 50, and at the same time, when the positions of the first supporting convex portion 401 and the second supporting convex portion 402 are fixed After that, the distance between the sheet-shaped shield bottom cover 20 and the PCB circuit board 50 can be fixed, so it can also play a role of limiting, so that the sheet-shaped shield bottom cover 20 and the PCB circuit board 50 maintain a set distance.
- the second connection terminal 40 is inserted into the first metalized through hole 204, there will be a gap between the second connection terminal 40 and the first metalized through hole 204, so skew phenomenon of the second connection terminal 40 will inevitably occur. That is, the second connecting terminal 40 cannot be 90° perpendicular to the sheet-shaped shield bottom cover 20, which will cause the other end of the second connecting terminal 40 to be inserted into the second metalized hole 503 to be misaligned. Therefore, as a preferred solution, the aperture of the second metallized hole 503 is larger than the aperture of the first metallized through hole 204.
- the shielded copper foil 203 is connected to the first metalized hole 204, and the second connection terminal 40 is connected to the first metalized hole 204 and the second metalized hole 204.
- the hole 503 is connected, and therefore, the shielding copper foil 203 is connected to the reference ground of the PCB circuit board 50.
- the sheet-shaped shield bottom cover 20 and the PCB circuit board 50 that have been welded and communicated with the second connecting terminal 40 are put into the box-shaped shield together, and the welding part 303 of the first connecting terminal 30 is embedded in the sheet-shaped shield.
- the empty slot 205 of the bottom cover 20 since the distance between the sheet-shaped shielding bottom cover 20 and the PCB circuit board 50 is defined by the first supporting protrusion 401 and the second supporting protrusion 402 according to the designed distance, it is very It is easy to make the top surface of the soldering portion 303 almost flush with the shielding copper foil 203.
- soldering portion 303 since the top surface of the soldering portion 303 is almost flush with the shielding copper foil 203, it is easy to pass the soldering portion 303, the sidewall copper foil 206, the first pad 208, and the second pad 209 through automatic robot welding technology.
- the soldering tin is connected together, and the welding surface of the welding part can also be kept flat and beautiful, and there will be no obvious solder bulge phenomenon.
- the minimum gap distance between the surface of the soldering portion 303 and the side wall copper foil 206 is maintained in the range of 0.1mm to 0.3mm.
- the solder can be used during soldering. From the upper surface 201 through the gap to the lower surface 202 and the second pad 209 are welded together, this can increase the welding area and improve the reliability of the solder joint; the gap is less than 0.1mm, which is not conducive to tin penetration; the gap is greater than 0.3mm, If the amount of tin penetration is too much, there is a risk that the solder will fall off and fall onto the PCB circuit board 50.
- the first connection terminal 30 is connected to the sidewall copper foil 206, the first pad 208, and the second pad 209 by welding, the sidewall copper foil 206, the first pad 208, and the second pad 209 are connected by welding. It is connected with the shielding copper foil 203, and the shielding copper foil 203 has been connected with the reference ground of the PCB circuit board 50. Therefore, the box-shaped shield 10, the sheet-shaped shield bottom cover 20, and the PCB circuit board 50 are connected with the reference ground to achieve six Surface shielding and reliable grounding.
- Fig. 12 is an electronic module to which the above-mentioned six-sided shielding device is applied.
- An electronic module on the basis of the six-sided shielding device of the first embodiment, further includes three pin terminals 60 with the same total length for connecting to external circuits.
- the sheet-shaped shielding bottom cover 20 is also provided with pins
- the third metallized through holes 210 with the same number of terminals 60 for welding and communicating with the pin terminals 60 are also provided on the PCB circuit board 50 with the same number of third metallized through holes 210 for connecting with the pin terminals 60 for welding and communicating with the pin terminals 60.
- the second connecting terminal 40 has the same structural size as the pin terminal 60.
- the third supporting convex portion 601 and the fourth supporting convex portion 602 provided on the pin terminal 60 have the same structural size and function as those of the first connecting terminal 40.
- the supporting protrusion 401 and the second supporting protrusion 402 are the same; and the second connecting terminal 40 is the GND pin of the electronic module.
- the shape, structure and size of the third metalized through hole 210 are the same as the first metalized through hole 204; the shape, structure and size of the fourth metalized through hole 504 are the same as the second metalized through hole 503. Because the pin terminal 60 needs to be connected to an external circuit, the third metallized through hole 210 does not communicate with the shielding copper foil 203.
- the step of welding the sheet-shaped shielding bottom cover 20, the second connecting terminal 40 and the pin terminal 60 the sheet-shaped shielding bottom cover 20, the first supporting protrusion 401 and the third supporting protrusion 601 are connected together by soldering to form the assembly A .
- component A it can be implemented by the following two welding methods.
- Component A implementation method 1 As shown in Figure 13-1(a), first print solder paste at the positions of the first metallized holes 204 and the third metallized holes 210 on the upper surface 201 of the sheet-shaped shielding bottom cover 20, in order to prevent printing
- the solder paste fills the first metallized hole 204 and the third metallized hole 210.
- the position of the corresponding hole on the stencil is not windowed, and only a circle around the hole is opened and the solder paste is printed; the second connecting terminal 40 and The pin terminal 60 is vertically inserted into the positioning hole of the auxiliary jig.
- the position of the auxiliary jig positioning hole is corresponding to the position of the first metalized hole 204 and the third metalized hole 210.
- the auxiliary jig can easily pass the conventional design and Processing is achieved; then the sheet-shaped shielding bottom cover 20 is sleeved on the second connecting terminal 40 and the pin terminal 60, and the first supporting protrusion 401 and the third supporting protrusion 601 are on the lower surface of the sheet-shaped shielding bottom cover 20 202 is in contact with the first metallized hole 204 and the third metallized hole 210 respectively; finally, the shaped shield bottom cover 20, the second connecting terminal 40 and the pin terminal 60 are reflow soldered together, so that the sheet shaped shield bottom cover 20 and the second A supporting protrusion 401 and a third supporting protrusion 601 are welded and communicated to form a component A.
- solder paste is printed on the lower surface 502 of the PCB circuit board 50, and the components 506 are patched, and then reflow soldered to form the component B, as shown in FIG. 13-2.
- the step of installing component C into the box-shaped shield 10 insert the component C into the box-shaped shield 10, and the first connecting terminal 20 on the box-shaped shield 10 is embedded in the empty slot 205; because the sheet-shaped shield bottom cover 20 is connected to the PCB
- the distance between the circuit boards 50 is defined by the first and second support protrusions 401 and 402, the third support protrusion 601 and the fourth support protrusion 602 according to the designed distance. Therefore, it is easy to make the welding portion 303
- the top surface is almost flush with the shielding copper foil 203.
- the first connection terminal 30 is welded to the first pad 208, the second pad 209, and the sidewall copper foil 206. Step: the first connection terminal 30 is connected to the first pad 208, the second pad 209, and the sidewall copper foil 206 Connected through automatic robot welding. The manufacturing steps of the entire electronic device are shown in Figure 14.
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Abstract
A hexahedral shielding device, comprising a box-like shielding body (10), a sheet-like shielding bottom cover (20), a first connecting terminal (30), a second connecting terminal (40), and a PCB (50). The second connecting terminal (40) is provided with a first supporting protruding portion (401) and a second supporting protruding portion (402), so that the second connecting terminal (40) can be conveniently connected to a first metallized through hole (204) and a second metallized through hole (503) in an automatic welding manner. In addition, the sheet-like shielding bottom cover (20) is further provided with an empty slot (205), and a welding portion (303) of the first connecting terminal (30) is embedded into the empty slot (205), so that the welding portion (303) of the first connecting terminal (30) can be conveniently connected to a first pad (208), a second pad (209), and a side wall copper foil (206) in an automatic welding manner, and finally, the box-like shielding body (10), the sheet-like shielding bottom cover (20), and a reference ground of the PCB (50) are connected together. Compared with the prior art, automatic welding operation can be implemented in a whole process, the welding quality is high, the operation efficiency is high, the machining cost is low, and large-scale batch production is facilitated.
Description
本发明涉及一种六面屏蔽装置、应用该六面屏蔽装置的电子模块及其制作方法,具体涉及一种低成本的、良好可靠接地的六面屏蔽装置、应用该六面屏蔽装置的电子模块及其制作方法。The invention relates to a six-sided shielding device, an electronic module using the six-sided shielding device and a manufacturing method thereof, in particular to a low-cost, well-grounded six-sided shielding device and an electronic module using the six-sided shielding device And its production method.
随着现代科学技术的发展,体积小、使用方便的电子模块获得越来越广泛的应用。运行中的电子模块及其它电子设备大多伴随着电磁能量的转换,高密度、宽频谱的电磁信号充满人类生存空间,构成了及其复杂的电磁环境。一方面,为提高电子模块性能,厂家不断刷新其工作频率。然而,高频电路所产生的电磁骚扰严重威胁着与其兼容的其它电子设备的正常工作,对通讯质量、人体健康等方面也有较大影响。另一方面,电子模块处在这种复杂的电磁环境下,本身也会受到其它电子设备的电磁干扰,严重时会影响到电子模块本身的正常运作。所以,就很有必要提高电子模块的电磁兼容能力,以提高电子模块在复杂电磁环境下的生存能力。With the development of modern science and technology, small and easy-to-use electronic modules have become more and more widely used. Most of the electronic modules and other electronic devices in operation are accompanied by the conversion of electromagnetic energy. High-density, wide-spectrum electromagnetic signals fill the living space of human beings, forming a very complex electromagnetic environment. On the one hand, in order to improve the performance of electronic modules, manufacturers continue to refresh their operating frequencies. However, the electromagnetic disturbance generated by the high-frequency circuit seriously threatens the normal operation of other electronic equipment compatible with it, and also has a greater impact on communication quality and human health. On the other hand, when the electronic module is in such a complicated electromagnetic environment, it is also subject to electromagnetic interference from other electronic devices, which may affect the normal operation of the electronic module itself in severe cases. Therefore, it is necessary to improve the electromagnetic compatibility of the electronic module to improve the survivability of the electronic module in a complex electromagnetic environment.
现有的电磁兼容技术中,屏蔽是抑制电磁干扰的技术手段之一,即利用屏蔽体来阻挡或减小电磁能传输。根据屏蔽的工作原理,通常可以分为三大类:电屏蔽、磁屏蔽、电磁屏蔽。In the existing electromagnetic compatibility technology, shielding is one of the technical means to suppress electromagnetic interference, that is, the shielding body is used to block or reduce the transmission of electromagnetic energy. According to the working principle of shielding, it can usually be divided into three categories: electrical shielding, magnetic shielding, and electromagnetic shielding.
电屏蔽可以防止两个回路(或两个元件、部件)间电容性耦合引起的干扰。电屏蔽体由良导体制成,并有良好的接地,一般要求屏蔽体的接地电阻小于2mΩ。这样电屏蔽体既可以防止屏蔽体内部干扰源产生的干扰泄漏到外部,也可以防止屏蔽体外部的干扰侵入内部。Electrical shielding can prevent interference caused by capacitive coupling between two circuits (or two components or components). The electrical shielding body is made of good conductors and has a good grounding. Generally, the grounding resistance of the shielding body is required to be less than 2mΩ. In this way, the electrical shield can prevent the interference generated by the interference source inside the shield from leaking to the outside, and can also prevent the interference from the outside of the shield from intruding into the interior.
磁屏蔽主要用于低频情况下,屏蔽体用高磁导率材料构成低磁阻通路,把磁力线封闭在屏蔽体内,从而阻挡内部磁场向外扩散或外界磁场干扰进入,可以防止低频磁场干扰。Magnetic shielding is mainly used in low-frequency situations. The shielding body uses high-permeability materials to form a low magnetic resistance path, which encloses the magnetic lines of force in the shielding body, thereby preventing the internal magnetic field from spreading out or the external magnetic field interference from entering, which can prevent low-frequency magnetic field interference.
电磁屏蔽主要用于高频情况下,利用电磁波在导体表面上的反射和在导体中传播的急剧衰减来隔离高频电磁场的相互耦合,从而防止高频电磁场的干扰。Electromagnetic shielding is mainly used in high-frequency situations, using the reflection of electromagnetic waves on the surface of the conductor and the sharp attenuation of propagation in the conductor to isolate the mutual coupling of high-frequency electromagnetic fields, thereby preventing the interference of high-frequency electromagnetic fields.
由上可知,不同屏蔽的方式,其屏蔽的效能不但与屏蔽体的材料有关,同时也与屏蔽体是否接地有关。对于电屏蔽,屏蔽体必须良好接地;而对于低频磁屏蔽和高频电磁屏蔽,屏蔽体可以无需接地。这里所说的“接地”可以是“大地”,也可以是“系统参考地”。It can be seen from the above that for different shielding methods, the shielding effectiveness is not only related to the material of the shielding body, but also related to whether the shielding body is grounded. For electrical shielding, the shielding body must be well grounded; for low-frequency magnetic shielding and high-frequency electromagnetic shielding, the shielding body may not need to be grounded. The "grounding" mentioned here can be "earth" or "system reference ground".
为了说明电屏蔽屏蔽体接地与不接地时电容性耦合的差别,如下:In order to illustrate the difference between capacitive coupling when the shielding body is grounded and not grounded, as follows:
图1-1所示为干扰源S与接受器R在未加屏蔽时的耦合模型;Figure 1-1 shows the coupling model of the interference source S and the receiver R when they are not shielded;
图1-2所示为干扰源S与接受器R在加未接地屏蔽体P时的耦合模型;Figure 1-2 shows the coupling model of the interference source S and the receiver R when an ungrounded shield P is added;
图1-3所示为干扰源S与接受器R在加接地屏蔽体P时的耦合模型及其等效电路。Figure 1-3 shows the coupling model and equivalent circuit of the interference source S and the receiver R when the grounding shield P is added.
对于图1-1,干扰源S通过两者间的分布电容耦合在接受器R端产生的感应电压为:For Figure 1-1, the induced voltage generated by the interference source S at the receiver R terminal through the distributed capacitive coupling between the two is:
式中,U
S为干扰电压,C
SR0为干扰源S与接受器间的耦合电容,C
R为接受器对地的分布电容。
In the formula, U S is the interference voltage, C SR0 is the coupling capacitance between the interference source S and the receiver, and C R is the distributed capacitance of the receiver to the ground.
对于图1-2,在干扰源S与接受器R之间插入屏蔽体P,但屏蔽体P未接地。设C
P屏蔽体对地的分布电容,C
SP为干扰源S与屏蔽体P之间的分布电容,C
RP为接受器R与屏蔽体P之间的分布电容,C
SR为加屏蔽体P后剩余的耦合电容。由于C
SR很小,可以忽略不计,这样可以得出:
For Figure 1-2, a shield P is inserted between the interference source S and the receiver R, but the shield P is not grounded. Suppose C P is the distributed capacitance of the shield to ground, C SP is the distributed capacitance between the interference source S and the shield P, C RP is the distributed capacitance between the receiver R and the shield P, and C SR is the added shield P After the remaining coupling capacitor. Since C SR is very small and can be ignored, we can get:
因此:therefore:
由式(1-3)可看出,若C
P远小于C
SP,同时C
RPC
R/(C
RP+C
R)远小于C
SP,则有:
It can be seen from formula (1-3) that if C P is much smaller than C SP , and C RP C R /(C RP +C R ) is much smaller than C SP , then:
由于屏蔽体P比干扰源S更接近接受器R,且屏蔽体P的尺寸比干扰源S尺寸要大,所以C
SR0<C
RP。比较式(1-1)与式(1-4),可知U
N1>U
N0。也即是在加了不接地的屏蔽体P后,非但没有起到屏蔽作用,反而增加了干扰源S与接受器之间的耦合,增加了干扰效应。
Since the shield P is closer to the receiver R than the interference source S, and the size of the shield P is larger than the size of the interference source S, C SR0 <C RP . Comparing formula (1-1) with formula (1-4), it can be seen that U N1 > U N0 . That is, after adding the shielding body P that is not grounded, not only does it not play a shielding effect, but it increases the coupling between the interference source S and the receiver, which increases the interference effect.
对于图1-3(a),由于屏蔽体P良好接地,此时屏蔽体对地电容C
P趋向于无穷大,使得屏蔽体P的电位U
P趋于零,因此接受器R上的感应电压也趋于零,屏蔽体P起到良好的屏蔽作用。实际上,屏蔽体P也并不是无限大的,干扰源S与接受器之间必然存在剩余电容C
SR。图1-3(b)为考虑C
SR时图1-3(a)的等效电路,由此可得:
For Figure 1-3(a), since the shield P is well grounded, the shield-to-ground capacitance C P tends to infinity, making the potential U P of the shield P tend to zero, so the induced voltage on the receiver R is also Tend to zero, and the shielding body P has a good shielding effect. In fact, the shield P is not infinite, and there must be a residual capacitance C SR between the interference source S and the receiver. Figure 1-3(b) is the equivalent circuit of Figure 1-3(a) when C SR is considered. From this, we can get:
由式(1-5)可知,为了得到良好的屏蔽效能,除了屏蔽体P良好接地外,还需要尽可能的减小剩余电容C
SR。
It can be seen from formula (1-5) that in order to obtain a good shielding effect, in addition to a good grounding of the shield P, it is also necessary to reduce the residual capacitance C SR as much as possible.
为了使得剩余电容C
SR尽可能小,现有的技术通常是将PCB电路板置于六面都为屏蔽体的盒状六面屏蔽体内。由于需要将PCB电路板放入盒状六面屏蔽体内部,盒状六面屏蔽体无法一次性做成一个整体,而是必须分开成两个部分:其一为一面开口的屏蔽壳体,其二为一屏蔽底盖。同时,为了达到良好的电屏蔽效果,屏蔽壳体和屏蔽底盖都要与PCB电路板参考地连通,其通常的做法如下:
In order to make the residual capacitance C SR as small as possible, the existing technology usually puts the PCB circuit board in a box-shaped six-sided shielding body with all six sides of the shielding body. Because the PCB circuit board needs to be placed inside the box-shaped hexahedral shield, the box-shaped hexahedral shield cannot be made into a whole at one time, but must be divided into two parts: one is a shielding shell with an opening on one side, and the other The second is a shielding bottom cover. At the same time, in order to achieve a good electrical shielding effect, the shielding shell and the shielding bottom cover must be connected to the reference ground of the PCB circuit board. The usual practice is as follows:
①将一面开口的金属壳体的内部和外部表面都电镀一层可与锡基焊料焊接的可焊膜,如电镀镍;①Plating a layer of solderable film that can be soldered with tin-based solder on the inner and outer surfaces of the metal shell with one side opening, such as electroplating nickel;
②将一导线的一端焊接在PCB电路板的接地焊盘上;② Solder one end of a wire to the grounding pad of the PCB circuit board;
③将焊接好的导线及PCB电路板置入表面电镀后的金属壳体内部;③Put the welded wires and PCB circuit board into the metal shell after plating on the surface;
④将导线的另一端焊接在金属壳体的侧壁上,使得金属壳体与PCB电路板参考地电连接;④ Weld the other end of the wire on the side wall of the metal shell so that the metal shell is electrically connected to the reference ground of the PCB circuit board;
⑤将一边沿位置设置有焊盘的PCB底盖,通过焊锡将PCB底盖与金属壳体焊接在一起,形成盒状六面屏蔽体。⑤The PCB bottom cover with pads arranged on one edge is welded together with the metal shell through soldering to form a box-shaped hexahedral shield.
这种做法由于PCB电路板置于盒状六面屏蔽体内部,因此可以使得剩余电 容C
SR比较小,并且由于盒状六面屏蔽体与PCB电路板的参考地连通,因此可以起到很好的屏蔽效能。
In this way, because the PCB circuit board is placed inside the box-shaped hexahedral shield, the residual capacitance C SR can be relatively small, and because the box-shaped hexahedral shield is connected to the reference ground of the PCB circuit board, it can play a good role. Shielding effectiveness.
但是,这种做法会带来如下三个问题:However, this approach will bring the following three problems:
第一,金属壳体表面可焊膜采用电镀工艺,金属壳体内部和外部表面的总面积比较大,电镀所带来的加工成本高,对环境污染也比较大;First, the weldable film on the surface of the metal shell adopts an electroplating process, the total area of the inner and outer surfaces of the metal shell is relatively large, the processing cost caused by electroplating is high, and the environmental pollution is also relatively large;
第二,盒状六面屏蔽体是通过导线焊接电连接到PCB电路板参考地,为防止短路发生,导线一般表面会有绝缘皮,焊接时需要先将焊接部分的绝缘皮去掉,然后再将导线两端分别与金属壳体和PCB电路板焊接,这种方法不但会额外增加绝缘皮处理的时间,增加加工成本,另外导线只能与金属壳体内壁焊接,作业很不方便,也难以实现自动化作业。Second, the box-shaped six-sided shield is electrically connected to the reference ground of the PCB circuit board by wire welding. In order to prevent short circuits, the wires generally have insulation on the surface. When soldering, you need to remove the insulation on the welding part first, and then The two ends of the wire are respectively welded to the metal shell and PCB circuit board. This method will not only increase the processing time of the insulation skin and increase the processing cost. In addition, the wire can only be welded to the inner wall of the metal shell, which is very inconvenient and difficult to implement. Automated operations.
第三,在PCB底盖边沿位置设置焊盘,受PCB加工工艺限制,焊盘无法设置到PCB板最边沿处,而是距离PCB板边最边沿侧需要保留一定的加工距离,这样会导致PCB焊盘与金属壳体焊接面之间有一条“缝隙”,从而使得在焊接时,焊锡无法通过焊锡自身的润湿力将PCB焊盘与金属壳体焊接面连接在一起,而是必须通过加入超出PCB焊盘面积所能覆盖的焊锡量,使得焊锡在PCB焊盘上“堆积”并向金属壳体焊接面外溢,最终把金属壳体面与PCB底座焊盘焊接在一起。可见,这种方式不但使得焊接困难,难以实现自动化作业,并且焊接点焊锡量较多,这不但会造成焊锡浪费,增加材料成本,同时外观上也不美观。Third, set the pads at the edge of the PCB bottom cover. Due to the limitation of the PCB processing technology, the pads cannot be set to the most edge of the PCB board, but a certain processing distance must be reserved from the most edge of the PCB board. This will cause the PCB There is a "gap" between the pad and the welding surface of the metal shell, so that when soldering, the solder cannot connect the PCB pad and the welding surface of the metal shell through the wetting force of the solder itself, but must be joined The amount of solder that exceeds the area of the PCB pad can be covered, causing the solder to "accumulate" on the PCB pad and overflow to the welding surface of the metal shell, and finally the metal shell surface and the PCB base pad are welded together. It can be seen that this method not only makes soldering difficult and difficult to achieve automation, but also has a large amount of solder in the soldering spot, which not only causes waste of solder, increases material costs, but also has an unsightly appearance.
在申请号为201120481304.6中国专利中,提到一种‘六面屏蔽封装盒’:屏蔽壳体为一表面阳极氧化的铝合金封装盒,铝合金封装盒内侧设置有一连接端子;还包括一塑料底座,塑料底座内侧设置一与所述塑料底座相适配的屏蔽片作为屏蔽底盖。实际应用时,客户首先将PCB放入封装盒内,再将PCB与封装盒上的连接端子焊接,使得客户PCB与封装盒电连接,最后通过一根导线将客户PCB与塑料底座上的屏蔽片焊接连通在一起,形成盒状六面屏蔽体并与客户PCB连通。由于铝合金封装盒表面阳极氧化处理,避免了采用电镀工艺对环境造成的污染,同时也降低了表面处理的成本。In the Chinese patent application number 201120481304.6, a “six-sided shielding package box” is mentioned: the shielding shell is an aluminum alloy package box with anodized surface, and a connecting terminal is arranged inside the aluminum alloy package box; it also includes a plastic base A shielding sheet adapted to the plastic base is arranged on the inner side of the plastic base as a shielding bottom cover. In actual application, the customer first puts the PCB in the packaging box, and then solders the PCB to the connection terminals on the packaging box to electrically connect the customer PCB to the packaging box, and finally connects the customer PCB to the shielding sheet on the plastic base through a wire Welded and connected together to form a box-shaped six-sided shield and communicate with the customer's PCB. Due to the anodic oxidation treatment on the surface of the aluminum alloy packaging box, the environmental pollution caused by the electroplating process is avoided, and the cost of the surface treatment is also reduced.
但是,上述六面屏蔽封装盒:However, the above-mentioned six-sided shielded packaging box:
一方面,连接端子设置在封装盒内侧,需要将PCB放入封装盒内才可以再将PCB与连接端子焊接,这样不但使得焊接不方便作业,难以实现自动化;同 时焊接时无可避免的会产生锡珠,一旦发生焊锡飞溅,此时PCB已经焊接在连接端子上,PCB、连接端子和外壳相互连接为一个整体,这样很难再通过清洗等方式将飞溅的焊锡去除掉,残留的锡珠会使得PCB有短路风险,严重时造成客户产品工作异常。On the one hand, the connecting terminals are arranged inside the packaging box, and the PCB needs to be placed in the packaging box before the PCB and the connecting terminals can be welded. This not only makes the welding inconvenient and difficult to achieve automation; at the same time, it is inevitable that there will be Tin beads, once the solder splash occurs, the PCB has been soldered to the connecting terminal at this time. The PCB, the connecting terminal and the shell are connected as a whole, so it is difficult to remove the splashed solder by cleaning, etc., and the remaining tin beads will be Make the PCB have the risk of short circuit, and cause the customer's product to work abnormally in severe cases.
另外一方面,屏蔽片设置在塑料底座内侧,需要通过导线将屏蔽片与客户PCB连通,为了避免导线与客户PCB上其它元件短路,导线表面有绝缘皮包裹,如前文所述,这样同样会额外增加绝缘皮处理的时间,增加加工成本。On the other hand, the shielding sheet is arranged inside the plastic base, and the shielding sheet needs to be connected to the customer PCB through a wire. In order to avoid short circuit between the wire and other components on the customer PCB, the wire surface is wrapped with insulation. As mentioned above, this will also add extra Increase the time for insulating skin treatment and increase the processing cost.
综上所述,现有的技术,将屏蔽壳体、屏蔽底盖、PCB参考地三者连通在一起作业很不方便,并且还需额外增加一根导线,同时还需要先对导线表面包裹的绝缘皮进行处理才能进行焊接,整个过程加工周期长,作业效率低,工时成本高,即便进行工艺改良,也很难实现自动化作业,这样不利于产品大规模批量生产。To sum up, in the existing technology, it is inconvenient to connect the shielding shell, the shielding bottom cover, and the PCB reference ground together, and it is very inconvenient to work together, and an additional wire is needed, and at the same time, it is necessary to wrap the surface of the wire first. Welding can only be carried out after the insulation skin is processed. The whole process has a long processing cycle, low operation efficiency and high man-hour cost. Even if the process is improved, it is difficult to realize automatic operation, which is not conducive to mass production of products.
发明内容Summary of the invention
有鉴如此,本发明所要解决的问题是:提供一种低成本、良好可靠接地的六面屏蔽装置,同时提供应用该六面屏蔽装置的电子模块及其制作方法。In view of this, the problem to be solved by the present invention is to provide a low-cost, well-grounded six-sided shielding device, and at the same time provide an electronic module using the six-sided shielding device and a manufacturing method thereof.
本发明所要解决的技术问题通过如下技术方案实现:The technical problem to be solved by the present invention is realized through the following technical solutions:
一种六面屏蔽装置,包括盒状屏蔽体,片状屏蔽底盖,第一连接端子,第二连接端子,PCB电路板;A six-sided shielding device, including a box-shaped shielding body, a sheet-shaped shielding bottom cover, a first connecting terminal, a second connecting terminal, and a PCB circuit board;
所述盒状屏蔽体为一面开口的方形结构;The box-shaped shielding body is a square structure with one side open;
所述片状屏蔽底盖为PCB板,包括上表面、下表面、屏蔽铜箔,所述屏蔽铜箔至少敷设在屏蔽底盖的上表面和下表面其中一面之上;所述片状屏蔽底盖上还设置有第一金属化通孔,所述第一金属化通孔贯穿屏蔽底盖的上表面和下表面以及屏蔽铜箔;所述第一金属化通孔与屏蔽铜箔连通;The sheet-shaped shielding bottom cover is a PCB board, including an upper surface, a lower surface, and a shielding copper foil. The shielding copper foil is laid on at least one of the upper surface and the lower surface of the shielding bottom cover; the sheet-shaped shielding bottom The cover is also provided with a first metalized through hole, the first metalized through hole penetrates the upper surface and the lower surface of the shield bottom cover and the shielding copper foil; the first metalized through hole is in communication with the shielding copper foil;
所述PCB电路板包括上表面和下表面;所述PCB电路板上还设置有第二金属化通孔,所述第二金属化通孔贯穿PCB电路板的上表面和下表面,所述第二金属化通孔与PCB电路板的参考地连通;The PCB circuit board includes an upper surface and a lower surface; the PCB circuit board is also provided with a second metallized through hole, the second metalized through hole penetrates the upper surface and the lower surface of the PCB circuit board, and the second metallized through hole penetrates the upper surface and the lower surface of the PCB circuit board. 2. The metallized through hole is connected with the reference ground of the PCB circuit board;
所述第一连接端子设置在盒状屏蔽体侧壁上;包括连接部、固定部和焊接部;The first connecting terminal is arranged on the side wall of the box-shaped shielding body; it includes a connecting part, a fixing part and a welding part;
所述片状屏蔽底盖上还设置有空槽,用于和第一连接端子的焊接部焊接,所述空槽的侧壁敷设有一层侧壁铜箔,在片状屏蔽底盖的上表面及下表面围绕所述 空槽分别设置第一焊盘和第二焊盘,所述第一焊盘和第二焊盘分别与所述的侧壁铜箔连通,所述第一焊盘及第二焊盘中至少有一个与所述屏蔽铜箔连通;所述第一连接端子的焊接部嵌入空槽中,并至少与所述的第一焊盘、第二焊盘、侧壁铜箔其中一个通过焊锡连通;The sheet-shaped shielding bottom cover is also provided with a hollow slot for welding with the welding part of the first connecting terminal. The side wall of the hollow slot is covered with a side wall copper foil, and the upper surface of the sheet-shaped shielding bottom cover And the lower surface are respectively provided with a first pad and a second pad around the empty groove, the first pad and the second pad are respectively connected with the sidewall copper foil, the first pad and the second pad At least one of the two pads is in communication with the shielding copper foil; the welding part of the first connection terminal is embedded in the empty groove, and is at least connected with the first pad, the second pad, and the sidewall copper foil. One is connected by solder;
所述第二连接端子为PCB电路板的GND引脚端子。The second connection terminal is a GND pin terminal of the PCB circuit board.
作为上述技术方案的一种具体实施方式,所述第二连接端子设置有第一支撑凸部和第二支撑凸部;所述第一支撑凸部在所述片状屏蔽底盖的下表面与所述第一金属化通孔通过焊料连通;所述第二支撑凸部在所述PCB电路板的上表面与所述第二金属化通孔通过焊料连通。As a specific implementation of the above technical solution, the second connecting terminal is provided with a first supporting convex portion and a second supporting convex portion; the first supporting convex portion is connected to the lower surface of the sheet-shaped shielding bottom cover. The first metallized through hole is connected by solder; the second supporting protrusion is connected with the second metalized through hole on the upper surface of the PCB circuit board by solder.
作为上述技术方案的一种具体实施方式,所述第一连接端子的焊接部为细端子,所述片状屏蔽底盖上的空槽为由板边内凹所形成的凹槽。As a specific implementation of the above technical solution, the welding part of the first connecting terminal is a thin terminal, and the empty groove on the sheet-shaped shielding bottom cover is a groove formed by a recessed edge of a plate.
作为上述技术方案的一种具体实施方式,所述第一连接端子的焊接部为带凸部的端子,所述片状屏蔽底盖上对应位置开有空槽,用于嵌入第一连接端子的焊接部。As a specific implementation of the above technical solution, the welding part of the first connection terminal is a terminal with a convex part, and the corresponding position of the sheet-shaped shielding bottom cover is opened with a slot for embedding the first connection terminal Welding department.
优选的,所述盒状屏蔽体的材质为硬质铝合金,并且表面经过阳极氧化和喷砂处理。Preferably, the box-shaped shielding body is made of hard aluminum alloy, and the surface is subjected to anodizing and sandblasting treatments.
优选的,所述第二金属化孔的孔径大于所述第一金属化通孔的孔径。Preferably, the hole diameter of the second metallized hole is larger than the hole diameter of the first metallized through hole.
优选的,所述第一连接端子的焊接部与侧壁铜箔的间隙距离保持在0.1mm~0.3mm范围内。Preferably, the gap distance between the welding part of the first connecting terminal and the side wall copper foil is maintained in a range of 0.1 mm to 0.3 mm.
另外,本申请的技术方案还包括应用于上述六面屏蔽装置的一种电子模块,其特征在于:In addition, the technical solution of the present application also includes an electronic module applied to the above-mentioned six-sided shielding device, which is characterized in that:
上述六面屏蔽装置还包括引脚端子,用于连接外部电路;The aforementioned six-sided shielding device also includes pin terminals for connecting to external circuits;
片状屏蔽底盖上还设置有第三金属化通孔,所述金属化通孔不与屏蔽铜箔连通;The sheet-shaped shield bottom cover is also provided with a third metalized through hole, and the metalized through hole does not communicate with the shielding copper foil;
PCB电路板上还设置有第四金属化通孔,PCB电路板的表面还设置有元器件。The PCB circuit board is also provided with a fourth metallized through hole, and the surface of the PCB circuit board is also provided with components.
作为上述技术方案的一种具体实施方式,所述引脚端子包括第三支撑凸部和第四支撑凸部;所述第三支撑凸部在片状屏蔽底盖的下表面与所述第三金属化通孔通过焊锡连通;所述第四支撑凸部在PCB电路板的上表面与所述第四金属化通孔通过焊锡连通。As a specific implementation of the above technical solution, the pin terminal includes a third support protrusion and a fourth support protrusion; the third support protrusion is on the lower surface of the sheet-shaped shielding bottom cover and the third support protrusion. The metallized through hole is communicated with solder; the fourth supporting protrusion is communicated with the fourth metalized through hole on the upper surface of the PCB circuit board through solder.
作为上述技术方案的一种具体实施方式,所述PCB电路板的上表面及下表面分别设置有元器件和元器件。As a specific implementation of the above technical solution, the upper surface and the lower surface of the PCB circuit board are respectively provided with components and components.
优选的,所述引脚端子数量至少为3个。Preferably, the number of the pin terminals is at least three.
本申请的技术方案还提供一种应用于上述电子模块的制作方法,其特征在于:包括以下步骤:The technical solution of the present application also provides a manufacturing method applied to the above electronic module, which is characterized in that it includes the following steps:
片状屏蔽底盖与第二连接端子、引脚端子焊接:片状屏蔽底盖的第一金属化通孔与第二连接端子的第一支撑凸部焊接连通,片状屏蔽底盖的第三金属化通孔与引脚端子的第三支撑凸部焊接连通,一起形成组件A;The sheet-shaped shielding bottom cover is welded to the second connecting terminal and the pin terminal: the first metallized through hole of the sheet-shaped shielding bottom cover is welded to the first supporting protrusion of the second connecting terminal, and the third of the sheet-shaped shielding bottom cover is welded. The metallized through hole is welded and communicated with the third supporting protrusion of the pin terminal to form a component A together;
优选的,所述焊接为自动机械手焊接;Preferably, the welding is automatic manipulator welding;
优选的,所述焊接为通孔回流焊接;Preferably, the soldering is through-hole reflow soldering;
PCB电路板下表面焊接元器件:PCB电路板下表面印刷锡膏、元器件贴片,再回流焊接形成组件B;Welding components on the bottom surface of the PCB circuit board: solder paste and component patches are printed on the bottom surface of the PCB circuit board, and then reflow soldering to form component B;
组件B、元器件、组件A组装焊接:组件B上PCB电路板上表面印刷锡膏、元器件贴片,组件A上的第二连接端子对准PCB电路板上的第二金属化通孔,由上表面向下表面方向插入,使得第二支撑凸部在PCB电路板上表面与第二金属化通孔接触;同样,组件A上的引脚端子对准PCB电路板上第四金属化通孔,由上表面向下表面方向插入,使得第四支撑凸部在PCB电路板上表面与第四金属化通孔接触,之后再将组装好组件B、元器件、组件A回流焊接形成组件C;Assembly and welding of component B, components, and component A: solder paste and component patches are printed on the surface of the PCB circuit board of component B, and the second connection terminal on component A is aligned with the second metalized through hole on the PCB circuit board, Insert from the upper surface to the lower surface direction, so that the second supporting protrusion on the surface of the PCB circuit board is in contact with the second metalized through hole; similarly, the pin terminal on the component A is aligned with the fourth metalized through hole on the PCB circuit board. The hole is inserted from the upper surface to the lower surface direction, so that the fourth supporting protrusion is in contact with the fourth metalized through hole on the PCB circuit board surface, and then the assembled component B, components, and component A are reflow soldered to form component C ;
组件C装入盒状屏蔽体步骤:将组件C装入盒状屏蔽体,盒状屏蔽体上的第一连接端子的焊接部嵌入到空槽中;The step of inserting the component C into the box-shaped shielding body: inserting the component C into the box-shaped shielding body, and the welding part of the first connecting terminal on the box-shaped shielding body is embedded in the empty slot;
第一连接端子的焊接部与第一焊盘、第二焊盘以及侧壁铜箔焊接步骤:将第一连接端子与第一焊盘、第二焊盘以及侧壁铜箔通过焊锡连通;The welding part of the first connection terminal and the first pad, the second pad and the side wall copper foil welding step: connect the first connection terminal with the first pad, the second pad and the side wall copper foil through solder;
优选的,所述焊接为自动机械手焊接。Preferably, the welding is automatic manipulator welding.
本发明的有益效果为:The beneficial effects of the present invention are:
1、通过在片状屏蔽底盖上设置一空槽,并将第一连接端子的焊接部嵌入到空槽中,使得焊接部与第一焊盘和第二焊盘以及侧壁铜箔可以很方便的通过自动焊接方式连通,焊接质量高、作业效率高、加工成本低;同时由于焊接是在片状屏蔽底盖的上表面作业,即使有助焊剂、锡珠等残留物,也很容易清洗;1. By setting an empty slot on the sheet-shaped shield bottom cover, and embedding the welding part of the first connection terminal into the empty slot, the welding part and the first and second pads and the sidewall copper foil can be very convenient It is connected by automatic welding, which has high welding quality, high work efficiency and low processing cost. At the same time, since welding is performed on the upper surface of the sheet-shaped shielding bottom cover, it is easy to clean even if there are residues such as flux and tin beads;
2、通过在第二连接端子上设置第一支撑凸部和第二支撑凸部,使得第二连 接端子与第一金属化通孔及第二通孔可以很方便的通过自动焊接方式连通,焊接质量高、作业效率高、加工成本低;2. By arranging the first supporting protrusion and the second supporting protrusion on the second connecting terminal, the second connecting terminal can be easily connected with the first metalized through hole and the second through hole by automatic welding. High quality, high work efficiency, low processing cost;
3、第二连接端子可以设置为PCB电路板的GND引脚端子,无需额外增加现有方案中的连接导线,更无需花费时间对连接导线表面的绝缘皮进行处理,节省了材料成本,降低了加工成本及制造周期,便于大规模批量生产。3. The second connecting terminal can be set as the GND pin terminal of the PCB circuit board. There is no need to add additional connecting wires in the existing scheme, and there is no need to spend time processing the insulating skin on the surface of the connecting wires, which saves material costs and reduces Processing cost and manufacturing cycle are convenient for mass production.
图1-1示为干扰源S与接受器R在未加屏蔽时的耦合模型;Figure 1-1 shows the coupling model of the interference source S and the receiver R when they are not shielded;
图1-2为干扰源S与接受器R在加未接地屏蔽体P时的耦合模型;Figure 1-2 shows the coupling model of the interference source S and the receiver R when an ungrounded shield P is added;
图1-3(a)为干扰源S与接受器R在加接地屏蔽体P时的耦合模型;Figure 1-3(a) is the coupling model of the interference source S and the receiver R when the grounding shield P is added;
图1-3(b)为干扰源S与接受器R在加接地屏蔽体P时的等效电路;Figure 1-3(b) is the equivalent circuit of the interference source S and the receiver R when the grounding shield P is added;
图2为本发明六面屏蔽装置第一种实施方式的结构图;2 is a structural diagram of the first embodiment of the six-sided shielding device of the present invention;
图3为本发明六面屏蔽装置第二种实施方式的局部结构图;3 is a partial structural diagram of the second embodiment of the six-sided shielding device of the present invention;
图4第一连接端子30第一种实施方式的结构图;FIG. 4 is a structural diagram of the first embodiment of the first connecting terminal 30;
图5为片状屏蔽底盖20第一种实施方式的局部结构图;5 is a partial structure diagram of the first embodiment of the sheet-shaped shielding bottom cover 20;
图6第一连接端子30第二种实施方式的结构图;FIG. 6 is a structural diagram of the second embodiment of the first connecting terminal 30;
图7为片状屏蔽底盖20第二种实施方式的局部结构图;FIG. 7 is a partial structure diagram of the second embodiment of the sheet-shaped shielding bottom cover 20;
图8为片状屏蔽底盖20的局部正视图;FIG. 8 is a partial front view of the sheet-shaped shield bottom cover 20;
图9为片状屏蔽底盖20沿虚线211的切面局部剖视图;9 is a partial cross-sectional view of the sheet-shaped shielding bottom cover 20 along the dashed line 211;
图10为第二连接端子40的结构图;FIG. 10 is a structural diagram of the second connecting terminal 40;
图11为片状屏蔽底盖20、PCB电路板与第二连接端子40连通的正视图;11 is a front view of the communication between the sheet-shaped shield bottom cover 20, the PCB circuit board, and the second connection terminal 40;
图12为本发明电子模块装置的结构爆炸示意图;Figure 12 is an exploded schematic diagram of the structure of the electronic module device of the present invention;
图13-1(a)为组件A实施方法一正视图;Figure 13-1(a) is a front view of the implementation method of component A;
图13-1(b)为组件A实施方法二正视图;Figure 13-1(b) is a front view of the second implementation method of component A;
图13-2为组件B正视图;Figure 13-2 is the front view of component B;
图13-3为组件C正视图;Figure 13-3 is the front view of component C;
图13-4为本发明电子模块装置正视图;Figure 13-4 is a front view of the electronic module device of the present invention;
图14为本发明电子装置制作方法步骤。FIG. 14 shows the steps of the manufacturing method of the electronic device of the present invention.
对于本行业的专业技术人员来讲,本发明所涉及到的组件,在不同的加工期 间结构存在差异,制造加工过程中,依靠不同的机械设备和工夹具及工艺实施方法,能够在结构和加工方面上借鉴参考并衍生出各种变化,其皆不脱离本发明的范围。且其中的说明及图示在本质上是为了便于通俗理解而进行一般性阐述之用,而非是对本发明的限制。For professionals in the industry, the components involved in the present invention have different structures during different processing periods. During the manufacturing process, depending on different mechanical equipment, fixtures and process implementation methods, they can be used in structure and processing. In terms of reference, various changes are derived without departing from the scope of the present invention. Moreover, the descriptions and illustrations therein are essentially for the purpose of general elaboration for the convenience of popular understanding, and are not intended to limit the present invention.
为了使得本领域的技术人员更加容易理解本发明,下面结合具体的实施方式对本发明进行说明。In order to make it easier for those skilled in the art to understand the present invention, the present invention will be described below in conjunction with specific embodiments.
图2为本发明的六面屏蔽装置结构图,一种六面屏蔽装置,包括盒状屏蔽体10,片状屏蔽底盖20,第一连接端子30,第二连接端子40,PCB电路板50。2 is a structural diagram of the six-sided shielding device of the present invention. A six-sided shielding device includes a box-shaped shield body 10, a sheet-shaped shield bottom cover 20, a first connection terminal 30, a second connection terminal 40, and a PCB circuit board 50 .
盒状屏蔽体10一面为开口,以方便将PCB电路板50装入盒状屏蔽体10内部,盒状屏蔽体10材质选用硬质铝合金,有良好的屏蔽效果,并且表面经过阳极氧化和喷砂处理。The box-shaped shield 10 is open on one side to facilitate the installation of the PCB circuit board 50 into the box-shaped shield 10. The box-shaped shield 10 is made of hard aluminum alloy, which has a good shielding effect, and the surface is anodized and sprayed. Sand treatment.
第一连接端子30包括连接部301、固定部302和焊接部303;第一连接端子30的连接部301与盒状屏蔽体10的侧壁连通在一起,可以通过铆接等技术精准的设置在所需要的位置上;第一连接端子30的固定部302要比连接部301粗,用于将第一连接端子30固定在六面屏蔽盒的侧壁上,使第一连接端子30不易松动脱落;由于盒状屏蔽体10最终也需要与PCB电路板的参考地连通,但是因为盒状屏蔽体10材质选用硬质铝合金,现有钎焊焊接技术中主要以Sn基焊料为主,Sn基焊料很难与铝合金发生金属化反应形成界面合金层,因此,盒状屏蔽体10并非直接与PCB电路板的参考地连通,而是通过第一连接端子30的焊接部303与PCB电路板的参考地连通。实际实施时,只需将第一连接端子30选用能与Sn基焊料焊接的材料即可,如铜基材表面电镀锡等。The first connecting terminal 30 includes a connecting portion 301, a fixing portion 302, and a welding portion 303; the connecting portion 301 of the first connecting terminal 30 communicates with the side wall of the box-shaped shield 10, and can be accurately set in the place by riveting and other techniques. Where necessary; the fixing portion 302 of the first connecting terminal 30 is thicker than the connecting portion 301, and is used to fix the first connecting terminal 30 on the side wall of the six-sided shielding box, so that the first connecting terminal 30 is not easy to loosen and fall off; Since the box-shaped shield 10 finally needs to be connected with the reference ground of the PCB circuit board, but because the box-shaped shield 10 is made of hard aluminum alloy, the existing brazing technology mainly uses Sn-based solder and Sn-based solder. It is difficult to metallize with aluminum alloy to form an interface alloy layer. Therefore, the box-shaped shield 10 is not directly connected to the reference ground of the PCB circuit board, but is connected to the reference ground of the PCB circuit board through the soldering part 303 of the first connection terminal 30地Connected. In actual implementation, it is only necessary to select a material that can be soldered with Sn-based solder for the first connection terminal 30, such as electroplating tin on the surface of the copper substrate.
第一连接端子30有两种实施方式,第一种实施方式如图4所示,焊接部303为细端子,对应的需要在片状屏蔽底盖20上设置一个由板边内凹所形成的凹槽为空槽205,如图5所示,焊接时,将第一连接端子30的焊接部303嵌入到空槽205中进行焊接。There are two implementations for the first connection terminal 30. The first implementation is shown in FIG. 4, where the soldering portion 303 is a thin terminal. Correspondingly, a sheet-shaped shielding bottom cover 20 is provided with a recess formed by the edge of the plate. The groove is an empty groove 205. As shown in FIG. 5, during welding, the welding part 303 of the first connecting terminal 30 is inserted into the empty groove 205 for welding.
第二种实施方式如图6所示,焊接部303为带凸部的端子,需在片状屏蔽底盖20对应位置设置一个空槽205,如图7所示。第一连接端子30采用第二种实施方式时,六面屏蔽装置的结构图如图3所示。第二种实施方式因为焊接部凸起来了,焊接部最顶面与片状屏蔽底盖20平齐,那么在第一连接端子30位置设定 好的情况下,片状屏蔽底盖20垂直方向下沉的深度相对减小,整个六面屏蔽体内部容纳的空间相对增大。In the second embodiment, as shown in FIG. 6, the welding part 303 is a terminal with a convex part, and an empty slot 205 needs to be provided at the corresponding position of the sheet-shaped shielding bottom cover 20, as shown in FIG. 7. When the first connecting terminal 30 adopts the second embodiment, the structure diagram of the six-sided shielding device is shown in FIG. 3. In the second embodiment, because the soldering part is raised, the top surface of the soldering part is flush with the sheet-shaped shielding bottom cover 20, so when the position of the first connecting terminal 30 is set, the sheet-shaped shielding bottom cover 20 is vertical The sinking depth is relatively reduced, and the space contained in the entire six-sided shield is relatively increased.
图8为片状屏蔽底盖20的正视图。片状屏蔽底盖20为PCB板,包括上表面201、下表面202、屏蔽铜箔203;屏蔽铜箔203通过常规的PCB加工工艺敷设在上表面201之上;片状屏蔽底盖20还设置有第一金属化通孔204,第一金属化通孔204贯穿上表面201和下表面202以及屏蔽铜箔203,并与屏蔽铜箔203连通;PCB板上设置金属化通孔属于公知技术。FIG. 8 is a front view of the sheet-shaped shield bottom cover 20. As shown in FIG. The sheet-shaped shielding bottom cover 20 is a PCB board, including an upper surface 201, a lower surface 202, and a shielding copper foil 203; the shielding copper foil 203 is laid on the upper surface 201 by a conventional PCB processing technology; the sheet-shaped shielding bottom cover 20 is also provided There are first metallized through holes 204, the first metallized through holes 204 penetrate the upper surface 201 and the lower surface 202 and the shielding copper foil 203, and are connected to the shielding copper foil 203; the provision of metalized through holes on the PCB is a well-known technology.
图9为片状屏蔽底盖20沿图5虚线211做的切面剖视图。空槽205的侧壁敷设有一层侧壁铜箔206,在片状屏蔽底盖20的上表面201及下表面202围绕空槽205分别设置第一焊盘208和第二焊盘209,第一焊盘208、第二焊盘209通过PCB侧壁沉铜公知技术分别与侧壁铜箔206连通,焊盘208与屏蔽铜箔203连通。FIG. 9 is a cross-sectional view of the sheet-shaped shield bottom cover 20 taken along the broken line 211 of FIG. 5. A layer of sidewall copper foil 206 is laid on the side wall of the hollow groove 205, and a first pad 208 and a second pad 209 are respectively arranged on the upper surface 201 and the lower surface 202 of the sheet-shaped shielding bottom cover 20 around the hollow groove 205. The bonding pad 208 and the second bonding pad 209 are respectively connected to the sidewall copper foil 206 through the known technology of PCB sidewall copper sinking, and the bonding pad 208 is connected to the shielding copper foil 203.
图10为第二连接端子40的结构图,第二连接端子40上设置有第一支撑凸部401、第二支撑凸部402。FIG. 10 is a structural diagram of the second connecting terminal 40. The second connecting terminal 40 is provided with a first supporting protrusion 401 and a second supporting protrusion 402.
实际实施时,如图11所示,将第二连接端子40由下表面202向上表面201方向垂直插入第一金属化通孔204中,并使得第一支撑凸部401在下表面202与第一金属化通孔204接触,第一支撑凸部401直径大于第一金属化通孔204的孔径,然后采用焊接技术如通孔回流焊或自动机械手焊接将第一支撑凸部401及第一金属化通孔204通过焊料焊接在一起。之后,再将第二连接端子40的另外一端由PCB线路板50的上表面501向下表面502方向垂直插入第二金属化孔503中,并使得第二支撑凸部402在上表面501与第二金属化通孔503接触,第二支撑凸部402直径大于第二金属化通孔503的孔径,然后再采用通孔回流焊技术将第二支撑凸部402及第二金属化通孔503通过焊料焊接在一起。由于第一支撑凸部401直径、第二支撑凸部402直径分别大于第一金属化通孔204的孔径、第二金属化通孔503的孔径,因此,第一支撑凸部401、第二支撑凸部402不但可以起到支撑的作用,以使第二连接端子垂直于片状屏蔽底盖20及PCB线路板50,同时,当第一支撑凸部401和第二支撑凸部402的位置固定后,片状屏蔽底盖20与PCB线路板50的距离即可固定,因此还能起到限位作用,使得片状屏蔽底盖20与PCB线路板50保持设定的距离。另外,由于第二连接端子40插入到 第一金属化通孔204后,第二连接端子40与第一金属化通孔204间会有间隙,因此不可避免的会出现第二连接端子40歪斜现象,即第二连接端子40不能90°垂直于片状屏蔽底盖20,这样会导致第二连接端子40的另外一端插入第二金属化孔503时会出现对位不准的现象。因此,作为一种优选的方案,第二金属化孔503的孔径大于第一金属化通孔204的孔径。In actual implementation, as shown in FIG. 11, the second connecting terminal 40 is vertically inserted into the first metallized through hole 204 from the lower surface 202 to the upper surface 201, and the first supporting protrusion 401 is connected to the first metal on the lower surface 202. The diameter of the first supporting protrusion 401 is larger than the diameter of the first metalized through hole 204, and then the first supporting protrusion 401 and the first metalized through hole are welded by welding technology such as through-hole reflow soldering or automatic robot welding. The holes 204 are welded together by solder. After that, the other end of the second connecting terminal 40 is vertically inserted into the second metallized hole 503 from the upper surface 501 of the PCB circuit board 50 to the lower surface 502, and the second supporting protrusion 402 is formed on the upper surface 501 and the second metallization hole 503. The two metalized through holes 503 are in contact with each other, and the diameter of the second supporting protrusion 402 is larger than the diameter of the second metalized through hole 503, and then the second supporting protrusion 402 and the second metalized through hole 503 are passed through by using the through-hole reflow soldering technique The solder is soldered together. Since the diameter of the first support protrusion 401 and the diameter of the second support protrusion 402 are larger than the diameter of the first metalized through hole 204 and the second metalized through hole 503, respectively, the first support protrusion 401 and the second support The convex portion 402 can not only play a supporting role, so that the second connecting terminal is perpendicular to the sheet-shaped shield bottom cover 20 and the PCB circuit board 50, and at the same time, when the positions of the first supporting convex portion 401 and the second supporting convex portion 402 are fixed After that, the distance between the sheet-shaped shield bottom cover 20 and the PCB circuit board 50 can be fixed, so it can also play a role of limiting, so that the sheet-shaped shield bottom cover 20 and the PCB circuit board 50 maintain a set distance. In addition, since the second connection terminal 40 is inserted into the first metalized through hole 204, there will be a gap between the second connection terminal 40 and the first metalized through hole 204, so skew phenomenon of the second connection terminal 40 will inevitably occur. That is, the second connecting terminal 40 cannot be 90° perpendicular to the sheet-shaped shield bottom cover 20, which will cause the other end of the second connecting terminal 40 to be inserted into the second metalized hole 503 to be misaligned. Therefore, as a preferred solution, the aperture of the second metallized hole 503 is larger than the aperture of the first metallized through hole 204.
到此,由于第二金属化孔503与PCB电路板50参考地连通,屏蔽铜箔203与第一金属化孔204连通,而第二连接端子40与第一金属化孔204和第二金属化孔503连通,因此,屏蔽铜箔203与PCB电路板50参考地连通。So far, since the second metalized hole 503 is connected with the reference ground of the PCB circuit board 50, the shielded copper foil 203 is connected to the first metalized hole 204, and the second connection terminal 40 is connected to the first metalized hole 204 and the second metalized hole 204. The hole 503 is connected, and therefore, the shielding copper foil 203 is connected to the reference ground of the PCB circuit board 50.
接着,将已与第二连接端子40焊接连通在一起的片状屏蔽底盖20及PCB电路板50一起放入盒状屏蔽体内部,并使得第一连接端子30的焊接部303嵌入片状屏蔽底盖20的空槽205中,由于片状屏蔽底盖20与PCB线路板50之间的距离通过第一支撑凸部401和第二支撑凸部402按设计好的距离进行限定,因此,很容易使得焊接部303最顶面与屏蔽铜箔203几乎齐平。Next, the sheet-shaped shield bottom cover 20 and the PCB circuit board 50 that have been welded and communicated with the second connecting terminal 40 are put into the box-shaped shield together, and the welding part 303 of the first connecting terminal 30 is embedded in the sheet-shaped shield. In the empty slot 205 of the bottom cover 20, since the distance between the sheet-shaped shielding bottom cover 20 and the PCB circuit board 50 is defined by the first supporting protrusion 401 and the second supporting protrusion 402 according to the designed distance, it is very It is easy to make the top surface of the soldering portion 303 almost flush with the shielding copper foil 203.
进一步的,由于焊接部303最顶面与屏蔽铜箔203几乎齐平,因此很容易通过自动机械手焊接技术将焊接部303、侧壁铜箔206、第一焊盘208、第二焊盘209通过焊锡焊接连通在一起,并且,焊接部位的焊接面也可以保持平整、美观,不会出现明显的焊点鼓包现象。Further, since the top surface of the soldering portion 303 is almost flush with the shielding copper foil 203, it is easy to pass the soldering portion 303, the sidewall copper foil 206, the first pad 208, and the second pad 209 through automatic robot welding technology. The soldering tin is connected together, and the welding surface of the welding part can also be kept flat and beautiful, and there will be no obvious solder bulge phenomenon.
另外,为了使得焊点牢靠,作为一种优选的方案,焊接部303的表面与侧壁铜箔206最小的间隙距离保持在0.1mm~0.3mm范围内,在此范围内,焊锡在焊接时可以从由上表面201通过间隙透到下表面202与第二焊盘209焊接在一起,这样可以增加焊接面积,提高焊点的可靠性;间隙小于0.1mm,不利于透锡;间隙大于0.3mm,透锡量过多会有焊锡脱落掉到PCB线路板50上的风险。In addition, in order to make the solder joints reliable, as a preferred solution, the minimum gap distance between the surface of the soldering portion 303 and the side wall copper foil 206 is maintained in the range of 0.1mm to 0.3mm. Within this range, the solder can be used during soldering. From the upper surface 201 through the gap to the lower surface 202 and the second pad 209 are welded together, this can increase the welding area and improve the reliability of the solder joint; the gap is less than 0.1mm, which is not conducive to tin penetration; the gap is greater than 0.3mm, If the amount of tin penetration is too much, there is a risk that the solder will fall off and fall onto the PCB circuit board 50.
到此,由于第一连接端子30与侧壁铜箔206、第一焊盘208、第二焊盘209焊接连通在一起,而侧壁铜箔206、第一焊盘208、第二焊盘209与屏蔽铜箔203连通,屏蔽铜箔203已经与PCB电路板50参考地连通,因此,盒状屏蔽体10、片状屏蔽底盖20、PCB电路板50参考地三者连通在一起,实现六面屏蔽并可靠的接地。So far, since the first connection terminal 30 is connected to the sidewall copper foil 206, the first pad 208, and the second pad 209 by welding, the sidewall copper foil 206, the first pad 208, and the second pad 209 are connected by welding. It is connected with the shielding copper foil 203, and the shielding copper foil 203 has been connected with the reference ground of the PCB circuit board 50. Therefore, the box-shaped shield 10, the sheet-shaped shield bottom cover 20, and the PCB circuit board 50 are connected with the reference ground to achieve six Surface shielding and reliable grounding.
图12为应用上述六面屏蔽装置的电子模块。一种电子模块,在第一实施例的六面屏蔽装置基础上,还包括3只总长度一致的用于连接外部电路的引脚端子 60,片状屏蔽底盖20上还设置有与引脚端子60数量一致的用于与引脚端子60焊接连通的第三金属化通孔210,PCB电路板50上还设置有与引脚端子60数量一致的用于与引脚端子60焊接连通的第四金属化通孔504,PCB电路板上表面501及下表面502分别设置有若干元器件505和元器件506,以实现电子模块的电子功能。第二连接端子40与引脚端子60结构尺寸一样,脚端子60上设置的第三支撑凸部601、第四支撑凸部602,其结构尺寸及功能分别与第二连接端子40上的第一支撑凸部401、第二支撑凸部402相同;并且,第二连接端子40为电子模块的GND引脚。相应的,第三金属化通孔210形状结构尺寸与第一金属化通孔204相同;第四金属化通孔504形状结构尺寸与第二金属化通孔503相同。因为引脚端子60需要连接外部电路,因此,第三金属化通孔210不与屏蔽铜箔203连通。Fig. 12 is an electronic module to which the above-mentioned six-sided shielding device is applied. An electronic module, on the basis of the six-sided shielding device of the first embodiment, further includes three pin terminals 60 with the same total length for connecting to external circuits. The sheet-shaped shielding bottom cover 20 is also provided with pins The third metallized through holes 210 with the same number of terminals 60 for welding and communicating with the pin terminals 60 are also provided on the PCB circuit board 50 with the same number of third metallized through holes 210 for connecting with the pin terminals 60 for welding and communicating with the pin terminals 60. Four metallized through holes 504, a number of components 505 and 506 are respectively provided on the upper surface 501 and the lower surface 502 of the PCB circuit board to realize the electronic function of the electronic module. The second connecting terminal 40 has the same structural size as the pin terminal 60. The third supporting convex portion 601 and the fourth supporting convex portion 602 provided on the pin terminal 60 have the same structural size and function as those of the first connecting terminal 40. The supporting protrusion 401 and the second supporting protrusion 402 are the same; and the second connecting terminal 40 is the GND pin of the electronic module. Correspondingly, the shape, structure and size of the third metalized through hole 210 are the same as the first metalized through hole 204; the shape, structure and size of the fourth metalized through hole 504 are the same as the second metalized through hole 503. Because the pin terminal 60 needs to be connected to an external circuit, the third metallized through hole 210 does not communicate with the shielding copper foil 203.
下面,结合图13-1、图13-2、图13-3、图13-4、图13-5、图14详细介绍电子模块的制作方法及设计原理。Below, in conjunction with Figure 13-1, Figure 13-2, Figure 13-3, Figure 13-4, Figure 13-5, Figure 14 detailed description of the manufacturing method and design principles of the electronic module.
片状屏蔽底盖20与第二连接端子40、引脚端子60焊接步骤:将片状屏蔽底盖20与第一支撑凸部401和第三支撑凸部601通过焊锡焊接连通在一起形成组件A。对于组件A可以通过如下两种焊接方法实施。The step of welding the sheet-shaped shielding bottom cover 20, the second connecting terminal 40 and the pin terminal 60: the sheet-shaped shielding bottom cover 20, the first supporting protrusion 401 and the third supporting protrusion 601 are connected together by soldering to form the assembly A . For component A, it can be implemented by the following two welding methods.
组件A实施方法一:如图13-1(a)所示,先在片状屏蔽底盖20上表面201的第一金属化孔204、第三金属化孔210位置印刷锡膏,为了防止印刷的锡膏将第一金属化孔204、第三金属化孔210塞满,钢网上对应孔的位置不开窗,只围绕孔周围一圈开窗并印刷锡膏;将第二连接端子40及引脚端子60垂直插在辅助治具的定位孔里,辅助治具定位孔的位置同第一金属化孔204、第三金属化孔210的位置相应分布,辅助治具很容易通过常规设计及加工实现;之后再将片状屏蔽底盖20套在第二连接端子40及引脚端子60上,并使得第一支撑凸部401和第三支撑凸部601在片状屏蔽底盖20下表面202分别与第一金属化孔204、第三金属化孔210相接触;最后将状屏蔽底盖20、第二连接端子40及引脚端子60一起回流焊,使得片状屏蔽底盖20与第一支撑凸部401和第三支撑凸部601焊接连通在一起形成组件A。Component A implementation method 1: As shown in Figure 13-1(a), first print solder paste at the positions of the first metallized holes 204 and the third metallized holes 210 on the upper surface 201 of the sheet-shaped shielding bottom cover 20, in order to prevent printing The solder paste fills the first metallized hole 204 and the third metallized hole 210. The position of the corresponding hole on the stencil is not windowed, and only a circle around the hole is opened and the solder paste is printed; the second connecting terminal 40 and The pin terminal 60 is vertically inserted into the positioning hole of the auxiliary jig. The position of the auxiliary jig positioning hole is corresponding to the position of the first metalized hole 204 and the third metalized hole 210. The auxiliary jig can easily pass the conventional design and Processing is achieved; then the sheet-shaped shielding bottom cover 20 is sleeved on the second connecting terminal 40 and the pin terminal 60, and the first supporting protrusion 401 and the third supporting protrusion 601 are on the lower surface of the sheet-shaped shielding bottom cover 20 202 is in contact with the first metallized hole 204 and the third metallized hole 210 respectively; finally, the shaped shield bottom cover 20, the second connecting terminal 40 and the pin terminal 60 are reflow soldered together, so that the sheet shaped shield bottom cover 20 and the second A supporting protrusion 401 and a third supporting protrusion 601 are welded and communicated to form a component A.
组件A实施方法二:如图13-2(b)所示,先将片状屏蔽底盖20下表面202朝上平放在一辅助治具上,并将片状屏蔽底盖20上第一金属化孔204、第三金属 化孔210的位置与辅助治具相应设置好的定位孔向对应;然后将第二连接端子40由下表面202向上表面201方向插入第一金属化孔204及相对应的辅助治具定位孔中,并使得将第一支撑凸部401在下表面202与第一金属化孔204相接触;引脚端子60由下表面202向上表面201方向插入第三金属化孔210及相对应的辅助治具定位孔中,并使得第三支撑凸部601在下表面202与第三金属化孔210相接触;最后再通过自动机械手焊接,将片状屏蔽底盖20与第一支撑凸部401和第三支撑凸部601焊接连通在一起形成组件A。Implementation method of component A: As shown in Figure 13-2(b), first place the bottom surface 202 of the sheet-shaped shielding bottom cover 20 on an auxiliary fixture, and place the sheet-shaped shielding bottom cover 20 on the first The positions of the metallized holes 204 and the third metallized holes 210 correspond to the corresponding positioning holes of the auxiliary jig; then the second connecting terminal 40 is inserted into the first metallized hole 204 and the corresponding direction from the lower surface 202 to the upper surface 201 In the corresponding auxiliary fixture positioning hole, the first supporting protrusion 401 is in contact with the first metalized hole 204 on the lower surface 202; the pin terminal 60 is inserted into the third metalized hole 210 from the lower surface 202 to the upper surface 201 direction And the corresponding auxiliary fixture positioning hole, so that the third supporting protrusion 601 is in contact with the third metalized hole 210 on the lower surface 202; finally, the sheet-shaped shielding bottom cover 20 is welded to the first support by automatic robot welding. The convex portion 401 and the third supporting convex portion 601 are welded and communicated together to form a component A.
PCB电路板50下表面元器件506组装焊接步骤:PCB电路板50下表面502印刷锡膏、元器件506贴片,再回流焊接形成组件B,如图13-2所示。The assembly and soldering steps of the components 506 on the lower surface of the PCB circuit board 50: solder paste is printed on the lower surface 502 of the PCB circuit board 50, and the components 506 are patched, and then reflow soldered to form the component B, as shown in FIG. 13-2.
组件B、元器件506、组件A组装焊接步骤:如图13-3所示,先将组件B上PCB电路板50上表面501上对应元器件505焊盘位置、第二金属化孔503对应位置及第四金属化孔504对应位置印刷锡膏,同样的,为了防止印刷的锡膏将第二金属化孔503、第四金属化孔504塞满,钢网上对应孔的位置不开窗,只围绕孔周围一圈开窗并印刷锡膏;然后将元器件505贴片;之后将组件A上的第二连接端子40及引脚端子60由PCB电路板上表面501向下表面502方向,分别对应第二金属化孔503及第四金属化孔504插入,并使得第二支撑凸部402在上表面501与第二金属化孔503上印刷好的锡膏相接触,第四支撑凸部602在上表面501与第四金属化孔504上印刷好的锡膏相接触;最后再将组装好组件B、506元器件、组件A回流焊接形成组件C。Assembly and welding steps of component B, component 506, and component A: As shown in Figure 13-3, first place the corresponding component 505 pad position on the upper surface 501 of the PCB circuit board 50 on component B and the corresponding position of the second metallized hole 503 Solder paste is printed at the positions corresponding to the fourth metallized holes 504. Similarly, in order to prevent the printed solder paste from filling up the second metallized holes 503 and the fourth metallized holes 504, the positions of the corresponding holes on the stencil do not open windows. Open a window around the hole and print the solder paste; then the component 505 is mounted; then the second connecting terminal 40 and the pin terminal 60 on the component A are moved from the surface 501 of the PCB circuit board to the direction of the surface 502, respectively Corresponding to the second metallized hole 503 and the fourth metallized hole 504 are inserted, and the second supporting protrusion 402 is in contact with the solder paste printed on the second metallized hole 503 on the upper surface 501, and the fourth supporting protrusion 602 The upper surface 501 is in contact with the solder paste printed on the fourth metallized hole 504; finally, the assembled component B, the components 506, and the component A are reflow soldered to form the component C.
组件C装入盒状屏蔽体10步骤:将组件C装入盒状屏蔽体10,盒状屏蔽体10上的第一连接端子20嵌入到空槽205中;由于片状屏蔽底盖20与PCB线路板50之间的距离通过第一支撑凸部401和第二支撑凸部402、第三支撑凸部601和第四支撑凸部602按设计好距离进行限定,因此,很容易使得焊接部303最顶面与屏蔽铜箔203几乎齐平。The step of installing component C into the box-shaped shield 10: insert the component C into the box-shaped shield 10, and the first connecting terminal 20 on the box-shaped shield 10 is embedded in the empty slot 205; because the sheet-shaped shield bottom cover 20 is connected to the PCB The distance between the circuit boards 50 is defined by the first and second support protrusions 401 and 402, the third support protrusion 601 and the fourth support protrusion 602 according to the designed distance. Therefore, it is easy to make the welding portion 303 The top surface is almost flush with the shielding copper foil 203.
第一连接端子30与第一焊盘208、第二焊盘209以及侧壁铜箔206焊接步骤:将第一连接端子30与第一焊盘208、第二焊盘209以及侧壁铜箔206通过自动机械手焊接连通。整个电子装置的制作步骤如图14所示。The first connection terminal 30 is welded to the first pad 208, the second pad 209, and the sidewall copper foil 206. Step: the first connection terminal 30 is connected to the first pad 208, the second pad 209, and the sidewall copper foil 206 Connected through automatic robot welding. The manufacturing steps of the entire electronic device are shown in Figure 14.
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,对于本技术领域的普通技术人员来说,在不脱离本发明的精 神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围,这里不再用实施例赘述,本发明的保护范围应当以权利要求所限定的范围为准。The above are only the preferred embodiments of the present invention. It should be pointed out that the above preferred embodiments should not be regarded as limiting the present invention. For those of ordinary skill in the art, without departing from the spirit and scope of the present invention, Several improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention, and the embodiments will not be repeated here. The protection scope of the present invention shall be subject to the scope defined by the claims.
Claims (12)
- 一种六面屏蔽装置,包括盒状屏蔽体(10),片状屏蔽底盖(20),第一连接端子(30),第二连接端子(40),PCB电路板(50);A six-sided shielding device, comprising a box-shaped shielding body (10), a sheet-shaped shielding bottom cover (20), a first connecting terminal (30), a second connecting terminal (40), and a PCB circuit board (50);所述盒状屏蔽体(10)为一面开口的方形结构;The box-shaped shielding body (10) is a square structure with one side open;所述片状屏蔽底盖(20)为PCB板,包括上表面(201)、下表面(202)、屏蔽铜箔(203),所述屏蔽铜箔(203)至少敷设在屏蔽底盖的上表面(201)和下表面(202)其中一面之上;所述片状屏蔽底盖(20)上还设置有第一金属化通孔(204),所述第一金属化通孔(204)贯穿屏蔽底盖的上表面(201)和下表面(202)以及屏蔽铜箔(203);所述第一金属化通孔(204)与屏蔽铜箔(203)连通;The sheet-shaped shielding bottom cover (20) is a PCB board, including an upper surface (201), a lower surface (202), and a shielding copper foil (203). The shielding copper foil (203) is at least laid on the shielding bottom cover On one of the surface (201) and the lower surface (202); the sheet-shaped shield bottom cover (20) is also provided with a first metalized through hole (204), and the first metalized through hole (204) Pass through the upper surface (201) and the lower surface (202) of the shield bottom cover and the shield copper foil (203); the first metallized through hole (204) communicates with the shield copper foil (203);所述PCB电路板(50)包括上表面(501)和下表面(502);所述PCB电路板(50)上还设置有第二金属化通孔(503),所述第二金属化通孔(503)贯穿上表面(501)和下表面(502),所述第二金属化通孔(503)与PCB电路板(50)的参考地连通;The PCB circuit board (50) includes an upper surface (501) and a lower surface (502); the PCB circuit board (50) is also provided with a second metalized through hole (503), and the second metalized through The hole (503) penetrates the upper surface (501) and the lower surface (502), and the second metallized through hole (503) is in communication with the reference ground of the PCB circuit board (50);其特征在于:Its characteristics are:所述第一连接端子(30)设置在盒状屏蔽体(10)侧壁上;包括连接部(301)、固定部(302)和焊接部(303);The first connecting terminal (30) is arranged on the side wall of the box-shaped shielding body (10); it includes a connecting part (301), a fixing part (302) and a welding part (303);所述片状屏蔽底盖(20)上还设置有空槽(205),用于和第一连接端子(30)的焊接部(303)焊接,所述空槽(205)的侧壁敷设有一层侧壁铜箔(206),在片状屏蔽底盖(20)的上表面(201)及下表面(202)围绕所述空槽(205)分别设置第一焊盘(208)和第二焊盘(209),所述第一焊盘(208)和第二焊盘(209)分别与所述的侧壁铜箔(206)连通,所述第一焊盘(208)及第二焊盘(209)中至少有一个与所述屏蔽铜箔(203)连通;所述第一连接端子(30)的焊接部(303)嵌入空槽(205)中,并至少与所述的第一焊盘(208)、第二焊盘(209)、侧壁铜箔(206)其中一个通过焊锡连通;The sheet-shaped shield bottom cover (20) is also provided with a hollow groove (205) for welding with the welding part (303) of the first connecting terminal (30), and a side wall of the hollow groove (205) is covered Layer sidewall copper foil (206), the upper surface (201) and the lower surface (202) of the sheet-shaped shield bottom cover (20) are respectively provided with a first pad (208) and a second pad (208) and a second pad (208) and a second pad (208) around the cavity (205). The bonding pads (209), the first bonding pads (208) and the second bonding pads (209) are respectively connected to the sidewall copper foil (206), the first bonding pads (208) and the second bonding pads At least one of the disks (209) is in communication with the shielded copper foil (203); the welding part (303) of the first connecting terminal (30) is embedded in the empty slot (205) and is at least connected to the first One of the pad (208), the second pad (209), and the sidewall copper foil (206) is connected by solder;所述第二连接端子(40)为PCB电路板(50)的GND引脚端子。The second connection terminal (40) is a GND pin terminal of the PCB circuit board (50).
- 根据权利要求1所述的一种六面屏蔽装置,所述第二连接端子(40)设置有第一支撑凸部(401)和第二支撑凸部(402);所述第一支撑凸部(401)在所述片状屏蔽底盖(20)的下表面(202)与所述第一金属化通孔(204)通过焊料连通;所述第二支撑凸部(402)在所述PCB电路板(50)的上表面(501)与所述第二金属化通孔(503)通过焊料连通。According to a six-sided shielding device according to claim 1, the second connecting terminal (40) is provided with a first supporting convex portion (401) and a second supporting convex portion (402); the first supporting convex portion (401) The lower surface (202) of the sheet-shaped shielding bottom cover (20) is connected with the first metallized through hole (204) through solder; the second supporting protrusion (402) is connected to the PCB The upper surface (501) of the circuit board (50) and the second metallized through hole (503) are connected by solder.
- 根据权利要求1所述的一种六面屏蔽装置,所述第一连接端子(30)的焊 接部(303)为细端子,所述片状屏蔽底盖(20)上的空槽(205)为由板边内凹所形成的凹槽。The six-sided shielding device according to claim 1, wherein the welding part (303) of the first connecting terminal (30) is a thin terminal, and the slot (205) on the sheet-shaped shielding bottom cover (20) It is a groove formed by the concave edge of the board.
- 根据权利要求1所述的一种六面屏蔽装置,所述第一连接端子(30)的焊接部(303)为带凸部的端子,所述片状屏蔽底盖(20)上对应位置开有空槽(205),用于嵌入第一连接端子(30)的焊接部(303)。A six-sided shielding device according to claim 1, wherein the welding portion (303) of the first connecting terminal (30) is a terminal with a convex portion, and the corresponding position on the sheet-shaped shielding bottom cover (20) is opened There is a slot (205) for inserting the welding part (303) of the first connection terminal (30).
- 根据权利要求1所述的一种六面屏蔽装置,所述盒状屏蔽体(10)的材质为硬质铝合金,并且表面经过阳极氧化和喷砂处理。The six-sided shielding device according to claim 1, wherein the box-shaped shielding body (10) is made of hard aluminum alloy, and the surface is subjected to anodizing and sandblasting treatments.
- 根据权利要求1所述的一种六面屏蔽装置,所述第二金属化孔(503)的孔径大于所述第一金属化通孔(204)的孔径。The six-sided shielding device according to claim 1, wherein the aperture of the second metallized hole (503) is larger than the aperture of the first metallized through hole (204).
- 根据权利要求1所述的一种六面屏蔽装置,所述第一连接端子(30)的焊接部(303)与侧壁铜箔(206)的间隙距离保持在0.1mm~0.3mm范围内。The six-sided shielding device according to claim 1, wherein the gap distance between the welding portion (303) of the first connection terminal (30) and the side wall copper foil (206) is maintained in the range of 0.1 mm to 0.3 mm.
- 一种电子模块,包括权利要求1至7所述的任一种六面屏蔽装置,其特征在于:An electronic module, comprising any six-sided shielding device according to claims 1 to 7, characterized in that:还包括引脚端子(60),用于连接外部电路;It also includes pin terminals (60) for connecting to external circuits;片状屏蔽底盖(20)上还设置有第三金属化通孔(210),所述金属化通孔(210)不与屏蔽铜箔(203)连通;The sheet-shaped shield bottom cover (20) is also provided with a third metalized through hole (210), and the metalized through hole (210) does not communicate with the shielding copper foil (203);PCB电路板(50)上还设置有第四金属化通孔(504),PCB电路板(50)的表面还设置有元器件。The PCB circuit board (50) is also provided with a fourth metallized through hole (504), and the surface of the PCB circuit board (50) is also provided with components.
- 根据权利要求8所述的一种电子模块,所述引脚端子(60)包括第三支撑凸部(601)和第四支撑凸部(602);所述第三支撑凸部(601)在片状屏蔽底盖(20)的下表面(202)与所述第三金属化通孔(210)通过焊锡连通;所述第四支撑凸部(602)在PCB电路板(50)的上表面(501)与所述第四金属化通孔(504)通过焊锡连通。The electronic module according to claim 8, wherein the pin terminal (60) includes a third supporting protrusion (601) and a fourth supporting protrusion (602); the third supporting protrusion (601) is The lower surface (202) of the sheet-shaped shielding bottom cover (20) is connected with the third metalized through hole (210) through solder; the fourth supporting protrusion (602) is on the upper surface of the PCB circuit board (50) (501) communicates with the fourth metallized through hole (504) through solder.
- 根据权利要求8所述的一种电子模块,所述PCB电路板(50)的上表面(501)及下表面(502)分别设置有元器件(505)和元器件(506)。The electronic module according to claim 8, wherein the upper surface (501) and the lower surface (502) of the PCB circuit board (50) are respectively provided with components (505) and components (506).
- 根据权利要求8所述的一种电子模块,所述引脚端子(60)数量至少为3个。The electronic module according to claim 8, wherein the number of the pin terminals (60) is at least three.
- 一种权利要求8至11中任一项所述电子模块的制作方法,其特征在于:包括以下步骤:A manufacturing method of the electronic module according to any one of claims 8 to 11, characterized in that it comprises the following steps:片状屏蔽底盖(20)与第二连接端子(40)、引脚端子(60)焊接:片状屏蔽底盖(20) 的第一金属化通孔(204)与第二连接端子(40)的第一支撑凸部(401)通过焊锡焊接连通,片状屏蔽底盖(20)的第三金属化通孔(210)与引脚端子(60)的第三支撑凸部(601)通过焊锡焊接连通,一起形成组件A;The sheet-shaped shielding bottom cover (20) is welded to the second connecting terminal (40) and the pin terminal (60): the first metallized through hole (204) and the second connecting terminal (40) of the sheet-shaped shielding bottom cover (20) The first supporting protrusion (401) of) is connected by soldering, and the third metallized through hole (210) of the sheet-shaped shielding bottom cover (20) and the third supporting protrusion (601) of the pin terminal (60) pass through The solder is connected together to form component A;PCB电路板(50)下表面(502)焊接元器件(506):PCB电路板(50)下表面(502)印刷锡膏、元器件(506)贴片,再回流焊接形成组件B;Soldering components (506) on the bottom surface (502) of the PCB circuit board (50): solder paste and components (506) are printed on the bottom surface (502) of the PCB circuit board (50), and then reflow soldered to form component B;组件B、元器件(505)、组件A组装焊接:组件B上PCB电路板(50)上表面(501)印刷锡膏、元器件(505)贴片,组件A上的第二连接端子(40)对准PCB电路板(50)上的第二金属化通孔(503),由上表面(501)向下表面(502)方向插入,使得第二支撑凸部(402)在PCB电路板(50)上表面(501)与第二金属化通孔(503)上印刷好的锡膏接触;同样,组件A上的引脚端子(60)对准PCB电路板(50)上第四金属化通孔(504),由上表面(501)向下表面(502)方向插入,使得第四支撑凸部(602)在PCB电路板(50)上表面(501)与第四金属化通孔(504)上印刷好的锡膏接触,之后再将组装好的组件B、元器件(505)、组件A一起回流焊接形成组件C;Assembly and welding of component B, component (505), component A: printed solder paste on the upper surface (501) of the PCB circuit board (50) on component B, component (505) patch, second connection terminal (40) on component A ) Align the second metallized through hole (503) on the PCB circuit board (50), and insert it from the upper surface (501) to the lower surface (502) direction, so that the second supporting protrusion (402) is on the PCB circuit board ( 50) The upper surface (501) is in contact with the solder paste printed on the second metallization via (503); similarly, the pin terminal (60) on the component A is aligned with the fourth metallization on the PCB circuit board (50) The through hole (504) is inserted from the upper surface (501) to the lower surface (502) direction, so that the fourth supporting protrusion (602) is on the upper surface (501) of the PCB circuit board (50) and the fourth metalized through hole ( 504) The printed solder paste contacts, and then the assembled component B, components (505), and component A are reflow soldered together to form component C;组件C装入盒状屏蔽体(10)步骤:将组件C装入盒状屏蔽体(10),盒状屏蔽体(10)上的第一连接端子(30)的焊接部(303)嵌入到空槽(205)中;The step of inserting the component C into the box-shaped shield (10): insert the component C into the box-shaped shield (10), and the welding part (303) of the first connection terminal (30) on the box-shaped shield (10) is inserted into In the empty slot (205);第一连接端子(30)的焊接部(303)与第一焊盘(208)、第二焊盘(209)以及侧壁铜箔(206)焊接步骤:将第一连接端子(30)与第一焊盘(208)、第二焊盘(209)以及侧壁铜箔(206)通过焊锡连通。The welding part (303) of the first connecting terminal (30) is welded to the first pad (208), the second pad (209), and the sidewall copper foil (206). The welding step: the first connecting terminal (30) and the first A bonding pad (208), a second bonding pad (209), and the sidewall copper foil (206) are connected by solder.
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