WO2021135847A1 - Laser packaging structure - Google Patents

Laser packaging structure Download PDF

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Publication number
WO2021135847A1
WO2021135847A1 PCT/CN2020/134398 CN2020134398W WO2021135847A1 WO 2021135847 A1 WO2021135847 A1 WO 2021135847A1 CN 2020134398 W CN2020134398 W CN 2020134398W WO 2021135847 A1 WO2021135847 A1 WO 2021135847A1
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WO
WIPO (PCT)
Prior art keywords
laser
metal layer
light window
light
base
Prior art date
Application number
PCT/CN2020/134398
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French (fr)
Chinese (zh)
Inventor
唐怀
李玖
Original Assignee
深圳市中光工业技术研究院
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Application filed by 深圳市中光工业技术研究院 filed Critical 深圳市中光工业技术研究院
Publication of WO2021135847A1 publication Critical patent/WO2021135847A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/0225Out-coupling of light
    • H01S5/02257Out-coupling of light using windows, e.g. specially adapted for back-reflecting light to a detector inside the housing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/023Mount members, e.g. sub-mount members
    • H01S5/02315Support members, e.g. bases or carriers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/026Monolithically integrated components, e.g. waveguides, monitoring photo-detectors, drivers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/026Monolithically integrated components, e.g. waveguides, monitoring photo-detectors, drivers
    • H01S5/0267Integrated focusing lens

Definitions

  • the present invention relates to the field of optical technology, in particular to a laser packaging structure.
  • laser chips have been more and more widely used in the field of laser lighting and display.
  • laser chip packaging technology is also constantly progressing and improving.
  • Multi-chip packaging is one of the more widely used packaging methods.
  • the ejection light solution is mainly used.
  • the laser chips are distributed on the bottom of the tube shell, and the laser is reflected at 90° by a mirror, and the laser is emitted vertically from the top. Therefore, sealing has become a very important part of determining product cost and quality.
  • the quality of the existing laser chip in the welding package needs to be improved, and the welding cost is relatively high, which limits the further development of the laser chip packaging technology.
  • the purpose of the present invention is to provide a novel laser package structure to solve the above-mentioned problems.
  • the invention provides a novel laser packaging structure, which includes a base, a tube shell, a light window, a collimating lens and a laser component.
  • the tube shell is arranged on the base and encloses a containing space
  • the tube shell has a top wall away from the base, and the top wall is provided with a first metal layer.
  • a part of the surface of the light window facing the tube case is provided with a second metal layer, and the first metal layer and the second metal layer are welded by solder so that the light window seals the containing space.
  • the laser assembly is housed in the containing space and used to emit laser light through the light window.
  • the laser packaging structure further includes a collimating lens, the collimating lens is installed on the side of the light window away from the tube case, and the collimating lens is used to transmit the light emitted by the laser assembly. Shaping into parallel light.
  • the tube shell includes an outer peripheral wall and an inner peripheral wall opposite to the outer peripheral wall, the top wall is connected between the outer peripheral wall and the inner peripheral wall, and the inner peripheral wall surrounds the In the containing space, the inner edge of the first metal layer is flush with the inner peripheral wall.
  • the inner edge of the second metal layer extends beyond the inner peripheral wall, and the laser assembly is disposed in an area enclosed by the projection of the inner edge of the second metal layer on the base.
  • first predetermined gap between the outer edge of the first metal layer and the outer edge of the top wall, and the outer edge of the second metal layer is different from the outer edge of the light window.
  • second preset gap therebetween, and the width range of the first preset gap and the second preset gap are both 0.1 mm to 1 mm.
  • the outer edge of the top wall is provided with a boss, the light window abuts the boss, and the first metal layer is disposed on the top wall and located inside the boss.
  • the height of the boss is equal to the thickness of the light window.
  • the laser assembly includes a laser chip module and a reflector, both the laser chip module and the reflector are housed in the containing space, and the laser chip module is used to emit laser light, The reflector is used to reflect the laser light toward the light window.
  • the inner peripheral wall of the tube case is provided with a raised step, the base abuts the boss, the laser packaging structure further includes a circuit layer, the circuit layer is arranged in the tube case And electrically connected with the laser assembly.
  • the light window and the tube shell of the laser package structure provided by the present invention are welded by solder, and the cost of the laser package structure is reduced on the premise of ensuring the welding quality.
  • a collimating lens is installed on the light window so that the laser can be collimated and emitted.
  • Fig. 1 is a schematic structural diagram of a laser package structure provided in a first embodiment of the present invention in a state.
  • FIG. 2 is a schematic structural diagram of the laser package structure provided by the first embodiment of the present invention in another state.
  • FIG. 3 is a schematic structural diagram of the base of the laser package structure provided by the first embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the disassembled structure of the laser package structure provided by the second embodiment of the present invention.
  • Fig. 5 is a schematic structural diagram of a light window of a laser package structure provided by a second embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the disassembled structure of the laser package structure provided by the third embodiment of the present invention.
  • FIG. 7 is a schematic diagram of the disassembled structure of the laser package structure provided by the fourth embodiment of the present invention.
  • FIG. 8 is a schematic diagram of the disassembled structure of the laser package structure provided by the fifth embodiment of the present invention.
  • the present invention provides a laser packaging structure, which is characterized in that it comprises:
  • a tube case the tube case being disposed on the base and enclosing a receiving space, the tube case having a top wall away from the base, and the top wall is provided with a first metal layer;
  • a light window, a part of the light window facing the tube case is provided with a second metal layer, and the first metal layer and the second metal layer are soldered to make the light window seal the housing space;
  • the laser assembly the laser assembly is accommodated in the accommodating space and used to emit laser light through the light window.
  • the present invention provides a laser packaging structure 10, which includes a base 12, a tube case 14, a light window 16, a collimating lens 17 and a laser assembly 18.
  • the tube shell 14 is disposed on the base 12 and encloses a receiving space 15.
  • the tube shell 14 has a top wall 142 away from the base 12, and the top wall 142 is provided with a first metal layer 1421.
  • the light window 16 faces the tube shell 14 and is provided with a second metal layer 161 on the surface of the region corresponding to the tube shell 14.
  • the first metal layer 1421 and the second metal layer 161 are welded by solder, so that the light window 16 seals the receiving space 15.
  • the collimating lens 17 is installed on the side of the light window 16 away from the tube shell 14, and the collimating lens is used to shape the light emitted by the laser assembly into parallel light.
  • the laser assembly 18 is located in the accommodating space 15, and the laser light emitted by the laser assembly 18 is finally emitted from the light window 16.
  • the base 12 is generally a plate-like structure, and may be a regular shape, such as a rectangle, a circle, an ellipse, or a hexagon, or other irregular shapes.
  • the base 12 can be used to install the tube shell 14.
  • the material of the base 12 may be ceramic, for example, aluminum oxide or aluminum nitride. In other embodiments, the material of the base 12 can also be metal, and the installation of the tube shell 14 is sufficient.
  • the tube shell 14 is roughly a hollow rectangular parallelepiped structure, that is, the cross section of the tube shell 14 is roughly a rectangular ring, and the tube shell 14 is connected end to end. It is composed of two side walls, which can be integrally formed or welded by several metal plates.
  • the hollow cuboid structure of the tube shell in this embodiment means that the four corners of the tube shell are provided with chamfers. , Rather than a rectangular parallelepiped structure with regular edges and corners.
  • the tube shell 14 can be used to house the laser assembly 18.
  • the material of the shell 14 can be the same as that of the base 12, for example, aluminum oxide or aluminum nitride.
  • the tube shell 14 may also be roughly a hollow cylindrical structure, that is, the cross-section of the tube shell 14 is roughly a circular ring. It can be understood that the tube shell 14 can also be in the shape of a hollow hexagonal prism, etc., to satisfy the accommodating function of the laser assembly 18.
  • the tube shell 14 is arranged on the base 12 and encloses a receiving space.
  • the tube shell 14 is bonded with the base by co-sintering.
  • the base 12 ceramic green body and tube with embedded circuit layers are prepared.
  • the bonding of the base 12 in addition, because the circuit layer of this embodiment is pre-embedded in the base green, and is not located at the junction area of the tube shell 14 and the base 12, so that in the further sintering and curing, the tube shell 14 and the base are added. 12's sealing effect.
  • the arrangement may also be that the base 12 or the side of the tube shell 14 close to the base 12 is coated with a glue layer, and the tube shell 14 is mounted on the base 12 by bonding.
  • the tube shell 14 includes a top wall 142, an outer peripheral wall 144, and an inner peripheral wall 146 opposite to the outer peripheral wall 144.
  • the top wall 142 is away from the base 12 and is connected between the outer peripheral wall 144 and the inner peripheral wall 146.
  • the top wall 142 has a substantially rectangular ring-shaped planar structure, and the inner peripheral wall 146 encloses a receiving space.
  • the outer peripheral wall 144 is the outer surface of the laser package structure 10. It should be noted that the substantially rectangular ring-shaped planar structure of the top wall 142 means that the four corners of the package are chamfered instead of a rectangular shape with regular corners.
  • the first metal layer 1421 is disposed on the top wall of the tube shell, and the first metal layer 1421 is substantially in a rectangular ring shape.
  • the outer edge of the first metal layer 1421 is flush with the outer edge of the top wall 142, where the outer edge refers to the circumference of the first metal layer 1421 close to the outer peripheral wall 144.
  • the inner edge of the first metal layer 1421 may be flush with the inner peripheral wall 146 or there may be a gap with the inner peripheral wall 146, so as to prevent the melted solder from flowing to the inner peripheral wall 146 of the tube shell 14, thereby causing damage to the laser assembly 18.
  • Influencing the emission of laser light refers to the circumference of the first metal layer 1421 close to the inner peripheral wall 146.
  • the first metal layer 1421 may be provided on the top wall 142 by coating, such as vacuum evaporation or sputter coating.
  • the light window 16 is roughly in a rectangular ring shape, and the material of the light window 16 may be optical glass or sapphire.
  • the light window 16 may be a light-transmitting material, so as to protect the laser assembly 18 in the receiving space without affecting the emission of the light beam, prevent dust from falling into the laser assembly 18, and reduce the influence of water vapor on the laser assembly 18.
  • the light window 16 is composed of a transparent material, and the light window 16 is a fully transparent area; in other embodiments, the light window 16 may also be provided with a partially transparent area, that is, the area corresponding to the light exit of the laser chip is provided with a light-transmitting area , Other areas are provided with non-transmissive areas.
  • the advantage of this design is to realize spot shaping simultaneously.
  • the light window 16 is provided with a second metal layer 161 on a part of the surface facing the tube case 14.
  • the outer edge of the second metal layer 161 can be flush with the outer edge of the light window 16, and the inner edge of the second metal layer 161 can be flush with the light window 16.
  • the inner edges are flush to increase the welding area between the second metal layer 161 and the first metal layer 1421, thereby increasing the connection strength between the light window 16 and the tube shell 14.
  • the second metal layer 161 may be soldered to the first metal layer 1421 so that the light window 16 can seal the receiving space.
  • the second metal layer 161 may be provided on the light window 16 by coating.
  • the outer edge of the light window 16 can be flush with the outer peripheral wall 144 of the tube shell 14, so as to ensure that the light window 16 has a larger installation area, thereby improving the stability of the package, and also avoiding light
  • the window 16 extends beyond the tube shell 14 to easily cause damage to the light window 16 and can also make the assembly consistency of the laser package structure 10 better.
  • the solder can be a rectangular ring-shaped integral solder tab, and the material can be Sn96.5Ag3.0Cu0.5, or a SnAgCu solder tab of other proportions close to this ratio, or other components with a melting point lower than 260°C. Solder tabs (such as SnAgInBi).
  • the solder may also include multiple segments of solder lugs, with gaps between the segments, and the multiple segments of solder lugs can be assembled into a rectangular ring structure.
  • the shape of the solder can also be other irregular shapes, and the specific shape can be selected according to actual conditions, so that the light window 16 can seal the tube shell 14 after the solder is melted.
  • the collimating lens 17 may be composed of two collimating lenses.
  • each collimating lens corresponds to a laser assembly 18 to collimate the laser light emitted by the laser assembly 18, thereby improving the imaging quality of the laser.
  • the collimating lens 17 can be bonded to the light window, which can be through UV glue, or other thermosetting glue or other glue that has good adhesion to glass materials and has low stress; it is understandable that
  • the collimating lens can also be integrally formed with the light window, that is, the surface area of the light window corresponding to the light exit of the laser chip is raised to realize the laser collimation.
  • the advantage of this method is that the laser package structure has less collimation.
  • the assembly steps and assembly of the straight lens are simple, but the manufacturing process with the light window is more difficult.
  • the laser assembly 18 is housed in the containing space and used to emit laser light through the light window 16.
  • the laser assembly 18 is arranged in the area enclosed by the projection of the inner wall of the tube shell on the base 12.
  • the laser assembly 18 includes a laser chip module 182 and a reflector 184.
  • the laser chip module 182 and the reflector 184 are both contained in the containing space.
  • the laser chip module 182 is used to emit laser light.
  • the laser chip module 182 It includes a heat sink carrier and a laser chip, wherein the laser chip is arranged on the surface of the heat sink carrier, and the heat sink carrier is used to dissipate the laser chip.
  • the laser chip module includes a heat sink carrier and a plurality of The laser chip, that is, a plurality of laser chips are arranged on the surface of the heat sink carrier, and share a heat sink carrier to dissipate heat.
  • the reflector 184 is used to reflect the laser light toward the light-transmitting area of the light window 16.
  • the reflector 184 includes a reflective surface opposite to the light exit of the laser chip module, and the reflective surface is at a 45° angle to the plane where the base is located. Angle.
  • the laser package structure includes two sets of laser components, and each set of laser components includes a laser chip module 182 and a reflector 184, wherein the two reflectors 184 are located between the two laser chip modules 182 and are arranged opposite to each other.
  • the reflective surfaces of the reflector 184 all face the direction of the light exit of the laser chip.
  • the angle between the reflective surface and the plane where the base 12 is located can be 45°, and the laser light emitted by the laser chip module 182 can be emitted to the reflective surface in a direction parallel to the plane where the base 12 is located, so that the laser light can pass through the reflector 184.
  • the reflection of the reflecting surface finally exits in a direction perpendicular to the plane where the light window 16 is located, that is, exits from the top of the laser packaging structure 10 in a direction perpendicular to the incident direction, that is, ejection light. Under this condition, the light output is the largest.
  • the angle between the reflective surface and the plane where the base 12 is located may be other angles, such as 30° or 60°.
  • the laser light emitted by the laser chip module 182 may also be emitted to the reflective surface along a direction at a certain angle to the plane where the base 12 is located. As an example, the angle may be 30°.
  • the laser components can also be in multiple groups, that is, the number of laser chip modules 182 and reflectors 184 can also be three, four or more groups, and there are multiple groups of laser chip modules 182 and reflectors.
  • the 184 may be arranged on the base 12 in an array, or may be arranged on the base 12 irregularly.
  • the laser package structure 10 further includes a circuit layer 19, which is arranged in the base 12, that is, the circuit layer 19 is buried in the base, and the circuit layer 19 can be used to connect to a power source to mold the laser chip.
  • the group 182 supplies power so that the laser chip module 182 can emit laser light.
  • the light window 16 and the tube shell 14 are tightly pressed and fixed together on the clamp, and the specific number of clamps can be determined according to requirements.
  • the light window 16 and the shell 14 of the laser package structure 10 provided by the present invention are welded by solder, and the cost of the laser package structure 10 is reduced on the premise of ensuring the welding quality.
  • the collimating lens 17 is installed on the light window 16 so that the laser light can be collimated and emitted.
  • this embodiment provides a laser packaging structure 20.
  • the difference from the first embodiment is that there is a first preset between the outer edge of the first metal layer 2421 and the outer edge of the top wall 242 Gap G1.
  • the first preset gap G1 has a width ranging from 0.1 mm to 1 mm.
  • the first preset gap G1 has a width ranging from 0.15 mm to 1 mm.
  • the width of the second predetermined gap G2 ranges from 0.1 mm to 1 mm.
  • this embodiment provides a laser package structure 30.
  • the difference from the first embodiment is that the inner edge of the second metal layer 361 provided in this embodiment extends beyond the inner peripheral wall 346, that is, the second metal layer 361
  • the projection on the base 32 is located in the accommodating space, so that after the solder is melted, the excess solder can adhere to the part of the light window 36 extending inwardly of the second metal layer 361 beyond the inner peripheral wall 346, thereby preventing the solder from running along the pipe
  • the inner peripheral wall 346 of the wall of the shell 34 flows downward to avoid damage to the laser assembly 38.
  • the outer edge of the second metal layer 361 may be flush with the outer peripheral wall 344 or have a gap with the outer peripheral wall 344, so as to prevent the molten solder from overflowing on the outer peripheral wall 344 of the tube shell 34 and causing damage to the tube shell 34.
  • this embodiment provides a laser packaging structure 40.
  • the outer edge of the top wall 442 provided in this embodiment is provided with a boss 4422, and the boss 4422 faces from the top wall 442.
  • the direction away from the base 42 protrudes, by providing the boss 4422, the molten solder can be prevented from overflowing to the outer peripheral wall 444 of the tube shell 44.
  • the light window 46 can be opposed to the boss 4422, and the first metal layer 4421 can be disposed on the top wall 442 and located inside the boss 4422.
  • the height of the boss 4422 may be equal to the thickness of the light window 46. This arrangement enables the surface of the light window 46 to be flush with the surface of the boss 4422 after welding, so that the assembly consistency of the laser package structure 40 is better and the appearance is more beautiful. As an example, the height of the boss 4422 may be greater than 0.2 mm.
  • the third preset gap G3 may be filled after the solder is melted, thereby preventing the melted solder from passing through the light window.
  • the gap between 46 and the boss 4422 overflows, causing damage to the light window 46.
  • the width of the third preset gap G3 may also range from 0.1 mm to 1 mm.
  • this embodiment provides a laser packaging structure 50.
  • the difference from the first embodiment is that the outer edge of the tube shell 54 provided in this embodiment extends beyond the base 52, that is, the base 52 does not extend beyond the tube shell 54.
  • the outer peripheral wall 544 and the inner peripheral wall of the tube shell 52 are provided with a boss.
  • the boss is used to support and limit the base, that is, in the laser package structure after installation, the base and the boss are fixed against each other; the bottom of the boss is between the bottom of the tube and the bottom of the tube.
  • the distance between the two is equal to the thickness of the base 52, so that after the tube shell and the base are assembled, the bottom surface of the tube shell is flush with the bottom surface of the base, which improves the consistency of the transfer.
  • the base 52 is installed in the tube shell 54, and the circuit layer 59 is arranged in the tube shell 54 and electrically connected to the laser assembly 58.
  • the connection method can be through a wire harness made of pure copper or tungsten copper to provide the laser chip module of the laser assembly 58. 582 power supply.
  • the outer edge of the package 54 extends beyond the base 52, which can reduce the size of the laser packaging structure 50.
  • the material of the base 52 can be copper to improve the heat dissipation performance of the laser package structure 50, and the material of the shell 54 can be alumina ceramic to reduce the production cost. It can be understood that the base 52 and the tube shell 54 may also be made of other materials, as long as the installation relationship between the base 52 and the tube shell 54 is satisfied. In this embodiment, by selecting the shell and the base of different materials, the cost of the laser can be greatly reduced while ensuring the heat dissipation of the laser assembly.

Abstract

A laser packaging structure (10), comprising a base (12), a tube shell (14), a light window (16) and a laser assembly (18). The tube shell (14) is provided on the base (12) and encloses an accommodating space (15). The tube shell (14) has a top wall (142) away from the base (12). The top wall (142) is provided with a first metal layer (1421). A part of the surface of the light window (16) facing the tube shell (14) is provided with a second metal layer (161). The first metal layer (1421) and the second metal layer (161) are welded by using solder, so that the light window (16) seals the accommodating space (15). The laser assembly (18) is accommodated in the accommodation space (15), and is used for emitting laser through the light window (16). The light window (16) and the tube shell (14) of the laser packaging structure (10) are welded by solder, and on the premise of ensuring welding quality, the cost of the laser packaging structure (10) is reduced.

Description

激光封装结构Laser package structure 技术领域Technical field
本发明涉及光学技术领域,具体而言,涉及一种激光封装结构。The present invention relates to the field of optical technology, in particular to a laser packaging structure.
背景技术Background technique
随着激光器芯片电光转换效率与输出光功率的不断提高,以及激光光源技术的不断突破,激光器芯片在激光照明和显示领域得到了越来越广泛的应用。为了满足市场需求,激光器芯片封装技术也在不断进步与提高。多芯片封装便是其中一种应用较广泛的一种封装方式,目前多以顶出光方案为主。该方案将激光器芯片分布于管壳底部,并采用反射镜的方式将激光进行90°反射、从顶部垂直射出。于是密封便成了其中决定产品成本与品质的很重要的一环。现有的激光器芯片在焊接封装的质量有待提升,且焊接成本较高,限制了激光器芯片封装技术的进一步发展。With the continuous improvement of the electro-optical conversion efficiency and output optical power of laser chips, and the continuous breakthrough of laser light source technology, laser chips have been more and more widely used in the field of laser lighting and display. In order to meet market demand, laser chip packaging technology is also constantly progressing and improving. Multi-chip packaging is one of the more widely used packaging methods. Currently, the ejection light solution is mainly used. In this solution, the laser chips are distributed on the bottom of the tube shell, and the laser is reflected at 90° by a mirror, and the laser is emitted vertically from the top. Therefore, sealing has become a very important part of determining product cost and quality. The quality of the existing laser chip in the welding package needs to be improved, and the welding cost is relatively high, which limits the further development of the laser chip packaging technology.
发明内容Summary of the invention
本发明的目的在于提供一种新型激光封装结构,以解决上述问题。The purpose of the present invention is to provide a novel laser package structure to solve the above-mentioned problems.
本发明实施例通过以下技术方案来实现上述目的。The embodiments of the present invention achieve the above objectives through the following technical solutions.
本发明提供一种新型激光封装结构,包括底座、管壳、光窗、准直透镜和激光组件。其中,管壳设于底座并围成收容空间,管壳具有远离底座的顶壁,顶壁设有第一金属层。光窗朝向管壳的表面的一部分设有第二金属层,第一金属层和第二金属层通过焊料焊接,以使光窗密封收容空间。激光组件收容于收容空间内, 并用于经光窗发射激光。The invention provides a novel laser packaging structure, which includes a base, a tube shell, a light window, a collimating lens and a laser component. Wherein, the tube shell is arranged on the base and encloses a containing space, the tube shell has a top wall away from the base, and the top wall is provided with a first metal layer. A part of the surface of the light window facing the tube case is provided with a second metal layer, and the first metal layer and the second metal layer are welded by solder so that the light window seals the containing space. The laser assembly is housed in the containing space and used to emit laser light through the light window.
在一实施方式中,所述激光封装结构还包括准直透镜,所述准直透镜安装于所述光窗远离所述管壳的一侧,所述准直透镜用于将激光组件出射的光整形为平行光。In one embodiment, the laser packaging structure further includes a collimating lens, the collimating lens is installed on the side of the light window away from the tube case, and the collimating lens is used to transmit the light emitted by the laser assembly. Shaping into parallel light.
在一实施方式中,所述管壳包括外周壁以及与所述外周壁相背的内周壁,所述顶壁连接于所述外周壁以及所述内周壁之间,所述内周壁围成所述收容空间,所述第一金属层的内边缘与所述内周壁平齐。In one embodiment, the tube shell includes an outer peripheral wall and an inner peripheral wall opposite to the outer peripheral wall, the top wall is connected between the outer peripheral wall and the inner peripheral wall, and the inner peripheral wall surrounds the In the containing space, the inner edge of the first metal layer is flush with the inner peripheral wall.
在一实施方式中,所述第二金属层的内边缘超出所述内周壁,且所述激光组件设置于所述第二金属层的内边缘在所述底座上的投影围成的区域内。In one embodiment, the inner edge of the second metal layer extends beyond the inner peripheral wall, and the laser assembly is disposed in an area enclosed by the projection of the inner edge of the second metal layer on the base.
在一实施方式中,所述第一金属层的外边缘与所述顶壁的外边缘之间具有第一预设间隙,所述第二金属层的外边缘与所述光窗的外边缘之间具有第二预设间隙,所述第一预设间隙和所述第二预设间隙宽度范围均为0.1mm~1mm。In one embodiment, there is a first predetermined gap between the outer edge of the first metal layer and the outer edge of the top wall, and the outer edge of the second metal layer is different from the outer edge of the light window. There is a second preset gap therebetween, and the width range of the first preset gap and the second preset gap are both 0.1 mm to 1 mm.
在一实施方式中,所述顶壁的外边缘设置有凸台,所述光窗与所述凸台相抵,所述第一金属层设置于所述顶壁并位于所述凸台的内侧。In one embodiment, the outer edge of the top wall is provided with a boss, the light window abuts the boss, and the first metal layer is disposed on the top wall and located inside the boss.
在一实施方式中,所述第一金属层与所述凸台之间具有第三预设间隙。In one embodiment, there is a third predetermined gap between the first metal layer and the boss.
在一实施方式中,所述凸台的高度等于所述光窗的厚度。In one embodiment, the height of the boss is equal to the thickness of the light window.
在一实施方式中,所述激光组件包括激光芯片模组和反射件,所述激光芯片模组和所述反射件均收容于所述收容空间内,所述激光芯片模组用于发射激光,所述反射件用于将所述激光朝向所述光窗反射。In one embodiment, the laser assembly includes a laser chip module and a reflector, both the laser chip module and the reflector are housed in the containing space, and the laser chip module is used to emit laser light, The reflector is used to reflect the laser light toward the light window.
在一实施方式中,所述管壳的内周壁设置有凸起台阶,所述底座与所述凸台相抵,所述激光封装结构还包括线路层,所述线路层设置于所述管壳内并与所述激光组件电连接。In one embodiment, the inner peripheral wall of the tube case is provided with a raised step, the base abuts the boss, the laser packaging structure further includes a circuit layer, the circuit layer is arranged in the tube case And electrically connected with the laser assembly.
相较于现有技术,本发明提供的激光封装结构的光窗和管壳通过焊料焊接,在保证焊接质量的前提下,降低了激光封装结构的成本。另外将准直透镜安装于光窗,使得激光可以准直出射。Compared with the prior art, the light window and the tube shell of the laser package structure provided by the present invention are welded by solder, and the cost of the laser package structure is reduced on the premise of ensuring the welding quality. In addition, a collimating lens is installed on the light window so that the laser can be collimated and emitted.
本发明的这些方面或其他方面在以下实施例的描述中会更加简明易懂。These and other aspects of the present invention will be more concise and understandable in the description of the following embodiments.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
图1是本发明第一实施例提供的激光封装结构在一种状态下的结构示意图。Fig. 1 is a schematic structural diagram of a laser package structure provided in a first embodiment of the present invention in a state.
图2是本发明第一实施例提供的激光封装结构在另一种状态下的结构示意图。2 is a schematic structural diagram of the laser package structure provided by the first embodiment of the present invention in another state.
图3是本发明第一实施例提供的激光封装结构的底座的结构示意图。FIG. 3 is a schematic structural diagram of the base of the laser package structure provided by the first embodiment of the present invention.
图4是本发明第二实施例提供的激光封装结构的拆分结构示意图。FIG. 4 is a schematic diagram of the disassembled structure of the laser package structure provided by the second embodiment of the present invention.
图5是本发明第二实施例提供的激光封装结构的光窗的结构示意图。Fig. 5 is a schematic structural diagram of a light window of a laser package structure provided by a second embodiment of the present invention.
图6是本发明第三实施例提供的激光封装结构的拆分结构示意图。FIG. 6 is a schematic diagram of the disassembled structure of the laser package structure provided by the third embodiment of the present invention.
图7是本发明第四实施例提供的激光封装结构的拆分结构示意图。FIG. 7 is a schematic diagram of the disassembled structure of the laser package structure provided by the fourth embodiment of the present invention.
图8是本发明第五实施例提供的激光封装结构的拆分结构示意图。FIG. 8 is a schematic diagram of the disassembled structure of the laser package structure provided by the fifth embodiment of the present invention.
具体实施方式Detailed ways
为了便于理解本发明实施例,下面将参照相关附图对本发明实施例进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the embodiments of the present invention, the embodiments of the present invention will be described below in a more comprehensive manner with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明实施例中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the embodiments of the present invention herein are only for the purpose of describing specific implementation manners, and are not intended to limit the present invention.
本发明提供一种一种激光封装结构,其特征在于,包括:The present invention provides a laser packaging structure, which is characterized in that it comprises:
底座;Base
管壳,所述管壳设于所述底座并围成收容空间,所述管壳具有远离所述底座的顶壁,所述顶壁设有第一金属层;A tube case, the tube case being disposed on the base and enclosing a receiving space, the tube case having a top wall away from the base, and the top wall is provided with a first metal layer;
光窗,所述光窗朝向所述管壳的表面的一部分设有第二金属层,所述第一金属层和所述第二金属层通过焊料焊接,以使所述光窗密封所述收容空间;A light window, a part of the light window facing the tube case is provided with a second metal layer, and the first metal layer and the second metal layer are soldered to make the light window seal the housing space;
以及as well as
激光组件,所述激光组件收容于所述收容空间内,并用于经所述光窗发射激光。The laser assembly, the laser assembly is accommodated in the accommodating space and used to emit laser light through the light window.
下面通过具体的实施例对本发明的技术方案进行说明。The technical solution of the present invention will be described below through specific embodiments.
第一实施例The first embodiment
请一并参阅图1和图2,本发明提供一种激光封装结构10,包括底座12、管壳14、光窗16、准直透镜17和激光组件18。其中管壳14设于底座12并围成收容空间15,管壳14具有远离底座12的顶壁142,顶壁142设有第一金属层1421。光窗16朝向管壳14且与管壳14对应的区域表面设有第二金属层161,第一金 属层1421和第二金属层161通过焊料焊接,以使光窗16密封收容空间15。准直透镜17安装于光窗16远离管壳14的一侧,准直透镜用于将激光组件出射的光整形为平行光。激光组件18位于收容空间15内,并且激光组件18发射的激光最终从光窗16出射。Please refer to FIG. 1 and FIG. 2 together. The present invention provides a laser packaging structure 10, which includes a base 12, a tube case 14, a light window 16, a collimating lens 17 and a laser assembly 18. The tube shell 14 is disposed on the base 12 and encloses a receiving space 15. The tube shell 14 has a top wall 142 away from the base 12, and the top wall 142 is provided with a first metal layer 1421. The light window 16 faces the tube shell 14 and is provided with a second metal layer 161 on the surface of the region corresponding to the tube shell 14. The first metal layer 1421 and the second metal layer 161 are welded by solder, so that the light window 16 seals the receiving space 15. The collimating lens 17 is installed on the side of the light window 16 away from the tube shell 14, and the collimating lens is used to shape the light emitted by the laser assembly into parallel light. The laser assembly 18 is located in the accommodating space 15, and the laser light emitted by the laser assembly 18 is finally emitted from the light window 16.
请参阅图2,具体地,底座12大致为板状结构,可以为规则的形状,例如矩形、圆形、椭圆形或者六边形等,也可以为其他不规则的形状。底座12可以用于安装管壳14。在本实施例中,底座12的材质可以为陶瓷,例如为氧化铝或氮化铝。在其他实施方式中,底座12的材质还可以是金属,满足管壳14的安装即可。Please refer to FIG. 2. Specifically, the base 12 is generally a plate-like structure, and may be a regular shape, such as a rectangle, a circle, an ellipse, or a hexagon, or other irregular shapes. The base 12 can be used to install the tube shell 14. In this embodiment, the material of the base 12 may be ceramic, for example, aluminum oxide or aluminum nitride. In other embodiments, the material of the base 12 can also be metal, and the installation of the tube shell 14 is sufficient.
请一并参阅图1、图2和图3,在本实施例中,管壳14大致为中空的长方体结构,也就是,管壳14的横截面大致为矩形环,并且由首尾相接的四个侧壁构成,可以是一体成型,也可以是由几块金属板焊接而成,需要说明的是,本实施例的管壳大致为中空的长方体结构指的是管壳的四角设置有倒角,而非规则棱角的长方体结构。管壳14可以用于收容激光组件18。管壳14的材质可以和底座12相同,例如为氧化铝或氮化铝。Please refer to Figure 1, Figure 2 and Figure 3 together. In this embodiment, the tube shell 14 is roughly a hollow rectangular parallelepiped structure, that is, the cross section of the tube shell 14 is roughly a rectangular ring, and the tube shell 14 is connected end to end. It is composed of two side walls, which can be integrally formed or welded by several metal plates. It should be noted that the hollow cuboid structure of the tube shell in this embodiment means that the four corners of the tube shell are provided with chamfers. , Rather than a rectangular parallelepiped structure with regular edges and corners. The tube shell 14 can be used to house the laser assembly 18. The material of the shell 14 can be the same as that of the base 12, for example, aluminum oxide or aluminum nitride.
在其他的一些实施方式中,管壳14还可以大致为中空的圆柱体结构,也就是,管壳14的横截面大致为圆环。可以理解,管壳14还可以为中空的六棱柱等形状,满足对激光组件18的收容作用即可In some other embodiments, the tube shell 14 may also be roughly a hollow cylindrical structure, that is, the cross-section of the tube shell 14 is roughly a circular ring. It can be understood that the tube shell 14 can also be in the shape of a hollow hexagonal prism, etc., to satisfy the accommodating function of the laser assembly 18.
管壳14设于底座12并围成收容空间,在本实施例中,管壳14是通过与底座共烧结的方式粘接,具体来说,制备埋有线路层的底座12陶瓷生坯和管壳14陶瓷生坯,然后将管壳14的陶瓷生坯设置于底座12陶瓷生坯的预设区域,将此半成品放置于高温炉烧结,在陶瓷生坯烧结固化的过程中实现管壳14和底座12的粘接,另外由于本实施例的线路层是预先埋设在底座生坯中,非设置于管壳14 和底座12的交界区域,使得在进一步的烧结固化中,增加管壳14和底座12的密封效果。在其他实施方式中,设置方式还可以是底座12或者管壳14靠近底座12的一侧涂覆胶层,通过粘结的方式使管壳14安装于底座12。The tube shell 14 is arranged on the base 12 and encloses a receiving space. In this embodiment, the tube shell 14 is bonded with the base by co-sintering. Specifically, the base 12 ceramic green body and tube with embedded circuit layers are prepared. Shell 14 ceramic green body, and then set the ceramic green body of the tube shell 14 in the predetermined area of the ceramic green body of the base 12, and place the semi-finished product in a high-temperature furnace for sintering. The bonding of the base 12, in addition, because the circuit layer of this embodiment is pre-embedded in the base green, and is not located at the junction area of the tube shell 14 and the base 12, so that in the further sintering and curing, the tube shell 14 and the base are added. 12's sealing effect. In other embodiments, the arrangement may also be that the base 12 or the side of the tube shell 14 close to the base 12 is coated with a glue layer, and the tube shell 14 is mounted on the base 12 by bonding.
管壳14包括顶壁142、外周壁144以及与外周壁144相背的内周壁146,顶壁142远离底座12且连接于外周壁144以及内周壁146之间。在本实施例中,顶壁142大致为矩形环状的平面结构,内周壁146围成收容空间。外周壁144是激光封装结构10的外表面,需要说明的是,顶壁142大致为矩形环状的平面结构指的是管壳的四角设置有倒角,而非规则棱角的矩形形状。The tube shell 14 includes a top wall 142, an outer peripheral wall 144, and an inner peripheral wall 146 opposite to the outer peripheral wall 144. The top wall 142 is away from the base 12 and is connected between the outer peripheral wall 144 and the inner peripheral wall 146. In this embodiment, the top wall 142 has a substantially rectangular ring-shaped planar structure, and the inner peripheral wall 146 encloses a receiving space. The outer peripheral wall 144 is the outer surface of the laser package structure 10. It should be noted that the substantially rectangular ring-shaped planar structure of the top wall 142 means that the four corners of the package are chamfered instead of a rectangular shape with regular corners.
在本实施例中,第一金属层1421设置在管壳的顶壁上,第一金属层1421大致为矩形环状。第一金属层1421的外边缘与顶壁142的外边缘平齐,其中外边缘指的是第一金属层1421靠近外周壁144的周圈。第一金属层1421的内边缘可以与内周壁146平齐或者与内周壁146之间可以具有间隙,以避免熔化后的焊料流到管壳14的内周壁146,从而对激光组件18造成损害,影响激光的出射,其中内边缘与外边缘相对,指的是第一金属层1421靠近内周壁146的周圈。第一金属层1421可以通过镀膜的方式设置于顶壁142,例如真空蒸镀或者溅射镀膜的方式。In this embodiment, the first metal layer 1421 is disposed on the top wall of the tube shell, and the first metal layer 1421 is substantially in a rectangular ring shape. The outer edge of the first metal layer 1421 is flush with the outer edge of the top wall 142, where the outer edge refers to the circumference of the first metal layer 1421 close to the outer peripheral wall 144. The inner edge of the first metal layer 1421 may be flush with the inner peripheral wall 146 or there may be a gap with the inner peripheral wall 146, so as to prevent the melted solder from flowing to the inner peripheral wall 146 of the tube shell 14, thereby causing damage to the laser assembly 18. Influencing the emission of laser light, where the inner edge is opposite to the outer edge, refers to the circumference of the first metal layer 1421 close to the inner peripheral wall 146. The first metal layer 1421 may be provided on the top wall 142 by coating, such as vacuum evaporation or sputter coating.
请继续参阅图1和图2,光窗16大致为矩形环状,光窗16的材料可以是光学玻璃,也可以是蓝宝石。光窗16可以为透光材料,以在不影响光束出射的情况下保护收容空间内的激光组件18,避免灰尘掉入激光组件18的情况发生,还可以减少水汽等对激光组件18的影响。本实施例中,光窗16由透明材料组成,光窗16为全透明区;在其它实施例中,光窗16也可以设置部分透明区,即与激光芯片出光口对应的区设置透光区,其它区域设置非透光区,此种设计的好处是 在于同步实现光斑整形。Please continue to refer to FIG. 1 and FIG. 2, the light window 16 is roughly in a rectangular ring shape, and the material of the light window 16 may be optical glass or sapphire. The light window 16 may be a light-transmitting material, so as to protect the laser assembly 18 in the receiving space without affecting the emission of the light beam, prevent dust from falling into the laser assembly 18, and reduce the influence of water vapor on the laser assembly 18. In this embodiment, the light window 16 is composed of a transparent material, and the light window 16 is a fully transparent area; in other embodiments, the light window 16 may also be provided with a partially transparent area, that is, the area corresponding to the light exit of the laser chip is provided with a light-transmitting area , Other areas are provided with non-transmissive areas. The advantage of this design is to realize spot shaping simultaneously.
光窗16朝向管壳14的表面的一部分设有第二金属层161,第二金属层161的外边缘可以和光窗16的外边缘平齐,第二金属层161的内边缘可以和光窗16的内边缘平齐,以增加第二金属层161和第一金属层1421之间的焊接面积,从而增加光窗16和管壳14之间的连接强度。第二金属层161可以和第一金属层1421通过焊料焊接,以使光窗16密封收容空间。第二金属层161可以通过镀膜的方式设置于光窗16。The light window 16 is provided with a second metal layer 161 on a part of the surface facing the tube case 14. The outer edge of the second metal layer 161 can be flush with the outer edge of the light window 16, and the inner edge of the second metal layer 161 can be flush with the light window 16. The inner edges are flush to increase the welding area between the second metal layer 161 and the first metal layer 1421, thereby increasing the connection strength between the light window 16 and the tube shell 14. The second metal layer 161 may be soldered to the first metal layer 1421 so that the light window 16 can seal the receiving space. The second metal layer 161 may be provided on the light window 16 by coating.
在本实施例中,光窗16的外边缘可以与管壳14的外周壁144平齐,这样可以在保证光窗16有较大的安装面积,从而提高封装的稳定性,还可以避免由于光窗16超出管壳14,而容易对光窗16造成损害,还可以使激光封装结构10的装配一致性更好。In this embodiment, the outer edge of the light window 16 can be flush with the outer peripheral wall 144 of the tube shell 14, so as to ensure that the light window 16 has a larger installation area, thereby improving the stability of the package, and also avoiding light The window 16 extends beyond the tube shell 14 to easily cause damage to the light window 16 and can also make the assembly consistency of the laser package structure 10 better.
在本实施例中,焊料可以是矩形环状的整体焊片,材料可以是Sn96.5Ag3.0Cu0.5,或接近此比例的其它比例SnAgCu的焊片,或熔点低于260℃的其它成分的焊片(如SnAgInBi)。In this embodiment, the solder can be a rectangular ring-shaped integral solder tab, and the material can be Sn96.5Ag3.0Cu0.5, or a SnAgCu solder tab of other proportions close to this ratio, or other components with a melting point lower than 260°C. Solder tabs (such as SnAgInBi).
在其他的一些实施方式中,焊料还可以包括多段焊片,焊片之间可以具有间隙,多段焊片可以拼成一个矩形环状结构。In some other embodiments, the solder may also include multiple segments of solder lugs, with gaps between the segments, and the multiple segments of solder lugs can be assembled into a rectangular ring structure.
在另一些实施方式中,焊料的形状还可以是其他的不规则形状,具体形状可以根据实际情况选择,满足焊料熔化后光窗16能对管壳14进行密封即可。In other embodiments, the shape of the solder can also be other irregular shapes, and the specific shape can be selected according to actual conditions, so that the light window 16 can seal the tube shell 14 after the solder is melted.
准直透镜17可以由两个准直透镜成,在本实施例中,每个准直透镜对应一个激光组件18,以对激光组件18发射的激光进行准直,从而提高激光的成像质量。准直透镜17可以粘结于光窗,其中,可以通过UV胶,或者是其它对玻璃类材料具有良好粘接性能、且应力较小的热固化胶或者其他黏胶;可以理解的是, 在其它实施方式中,准直透镜也可以与光窗一体成型,即光窗对应激光芯片出光口的表面区域凸起,实现对激光的准直,此种方式的好处是激光封装结构少了一道准直透镜的装配步骤、装配简单,但会带有光窗的制备工艺难度增加。The collimating lens 17 may be composed of two collimating lenses. In this embodiment, each collimating lens corresponds to a laser assembly 18 to collimate the laser light emitted by the laser assembly 18, thereby improving the imaging quality of the laser. The collimating lens 17 can be bonded to the light window, which can be through UV glue, or other thermosetting glue or other glue that has good adhesion to glass materials and has low stress; it is understandable that In other embodiments, the collimating lens can also be integrally formed with the light window, that is, the surface area of the light window corresponding to the light exit of the laser chip is raised to realize the laser collimation. The advantage of this method is that the laser package structure has less collimation. The assembly steps and assembly of the straight lens are simple, but the manufacturing process with the light window is more difficult.
激光组件18收容于收容空间内,并用于经光窗16发射激光。在本实施例中,激光组件18设置于管壳的内壁在底座12上的投影围成的区域内。激光组件18包括激光芯片模组182和反射件184,激光芯片模组182和反射件184均收容于收容空间内,激光芯片模组182用于发射激光,本实施例中,激光芯片模组182包含一热沉载体和一激光芯片,其中激光芯片设置于热沉载体的表面,热沉载体用于对激光芯片进行散热,在其它实施例中,激光芯片模组包含一热沉载体和多个激光芯片,即多个激光芯片设置于热沉载体表面,共用一个热沉载体散热。反射件184用于将激光向光窗16的透光区反射,本实施例中,反射件184包括一与激光芯片模组出光口相对的反射面,该反射面与底座所在平面成45°的夹角。The laser assembly 18 is housed in the containing space and used to emit laser light through the light window 16. In this embodiment, the laser assembly 18 is arranged in the area enclosed by the projection of the inner wall of the tube shell on the base 12. The laser assembly 18 includes a laser chip module 182 and a reflector 184. The laser chip module 182 and the reflector 184 are both contained in the containing space. The laser chip module 182 is used to emit laser light. In this embodiment, the laser chip module 182 It includes a heat sink carrier and a laser chip, wherein the laser chip is arranged on the surface of the heat sink carrier, and the heat sink carrier is used to dissipate the laser chip. In other embodiments, the laser chip module includes a heat sink carrier and a plurality of The laser chip, that is, a plurality of laser chips are arranged on the surface of the heat sink carrier, and share a heat sink carrier to dissipate heat. The reflector 184 is used to reflect the laser light toward the light-transmitting area of the light window 16. In this embodiment, the reflector 184 includes a reflective surface opposite to the light exit of the laser chip module, and the reflective surface is at a 45° angle to the plane where the base is located. Angle.
在本实施例中,激光封装结构包含两组激光组件,每一组激光组件包含激光芯片模组182和反射件184,其中两个反射件184位于两个激光芯片模组182之间且相对设置,反射件184的反射面均朝向激光芯片的出光口方向。反射面与底座12所在平面之间的夹角可以是45°,并且激光芯片模组182发出的激光可以沿平行于底座12所在平面的方向出射至反射面,这样可以使激光经反射件184的反射面反射最终沿垂直于光窗16所在平面的方向出射,也就是从激光封装结构10的顶部沿着与入射方向垂直的方向射出,即为顶出光,这种条件下的出光量最大。In this embodiment, the laser package structure includes two sets of laser components, and each set of laser components includes a laser chip module 182 and a reflector 184, wherein the two reflectors 184 are located between the two laser chip modules 182 and are arranged opposite to each other. , The reflective surfaces of the reflector 184 all face the direction of the light exit of the laser chip. The angle between the reflective surface and the plane where the base 12 is located can be 45°, and the laser light emitted by the laser chip module 182 can be emitted to the reflective surface in a direction parallel to the plane where the base 12 is located, so that the laser light can pass through the reflector 184. The reflection of the reflecting surface finally exits in a direction perpendicular to the plane where the light window 16 is located, that is, exits from the top of the laser packaging structure 10 in a direction perpendicular to the incident direction, that is, ejection light. Under this condition, the light output is the largest.
在其他实施方式中,反射面与底座12所在平面之间的夹角可以是其他角度,例如30°或者60°。在另外一些实施方式中,激光芯片模组182发出的激光还 可以沿与底座12所在平面成一定角度的方向出射至反射面,作为一种示例,角度可以为30°。In other embodiments, the angle between the reflective surface and the plane where the base 12 is located may be other angles, such as 30° or 60°. In other embodiments, the laser light emitted by the laser chip module 182 may also be emitted to the reflective surface along a direction at a certain angle to the plane where the base 12 is located. As an example, the angle may be 30°.
在另外一些实施方式中,激光组件也可以是多组,即激光芯片模组182和反射件184的数量还可以为三组、四组或者更多组,多组激光芯片模组182和反射件184可以阵列设置于底座12,也可以不规则地设置于底座12。In other embodiments, the laser components can also be in multiple groups, that is, the number of laser chip modules 182 and reflectors 184 can also be three, four or more groups, and there are multiple groups of laser chip modules 182 and reflectors. The 184 may be arranged on the base 12 in an array, or may be arranged on the base 12 irregularly.
在本实施例中,激光封装结构10还包括线路层19,线路层19设置于底座12中,即线路层19埋设于底座中,线路层19可以用于与电源进行连接,以对激光芯片模组182进行供电,使激光芯片模组182可以发出激光。In this embodiment, the laser package structure 10 further includes a circuit layer 19, which is arranged in the base 12, that is, the circuit layer 19 is buried in the base, and the circuit layer 19 can be used to connect to a power source to mold the laser chip. The group 182 supplies power so that the laser chip module 182 can emit laser light.
以下为本发明的光窗16密封焊接的操作步骤:The following are the operating steps of the sealing and welding of the light window 16 of the present invention:
1、将去水汽烘烤已完成的激光组件18、管壳14、焊料、光窗16及夹具放入充满氮气的密闭容器内。1. Put the completed laser assembly 18, tube shell 14, solder, light window 16, and fixtures into a closed container filled with nitrogen.
2、在密闭容器内将设置有激光组件18及各种元件的管壳14放置于夹具上。2. Place the tube shell 14 with the laser assembly 18 and various components on the clamp in a closed container.
3、将焊料放置于管壳14的顶壁142位置。3. Place the solder on the top wall 142 of the tube shell 14.
4、将光窗16放置于焊片上,并将光窗16的外边缘对齐管壳14的外周壁144。4. Place the light window 16 on the soldering sheet, and align the outer edge of the light window 16 with the outer peripheral wall 144 of the tube shell 14.
5、在夹具上将光窗16和管壳14紧紧压紧固定在一起,其中夹具的具体数量可以根据需求而定。5. The light window 16 and the tube shell 14 are tightly pressed and fixed together on the clamp, and the specific number of clamps can be determined according to requirements.
6、将固定好产品的夹具放入真空烘烤设备内,先抽真空,接着充入氮气,然后按照预设置程序加温进行回流焊接;抽真空充入氮气可以增加循环次数,具体循环次数根据需要而定。6. Put the fixed product fixture into the vacuum baking equipment, first vacuum, then fill with nitrogen, and then heat according to the preset program for reflow soldering; vacuum and fill with nitrogen can increase the number of cycles, and the specific cycle number is based on It depends on the need.
7、回流焊接完成从烘烤设备内取出夹具,将产品从夹具上取下,至此完成光窗16密封焊接操作。7. The reflow soldering is completed. Take out the fixture from the baking equipment and remove the product from the fixture. At this point, the sealing and welding operation of the light window 16 is completed.
综上,本发明提供的激光封装结构10的光窗16和管壳14通过焊料焊接,在保证焊接质量的前提下,降低了激光封装结构10的成本。将准直透镜17安装于光窗16,使得激光可以准直出射。In summary, the light window 16 and the shell 14 of the laser package structure 10 provided by the present invention are welded by solder, and the cost of the laser package structure 10 is reduced on the premise of ensuring the welding quality. The collimating lens 17 is installed on the light window 16 so that the laser light can be collimated and emitted.
第二实施例Second embodiment
请参阅图4和图5,本实施例提供一种激光封装结构20,与第一实施例不同的是,第一金属层2421的外边缘与顶壁242的外边缘之间具有第一预设间隙G1。4 and 5, this embodiment provides a laser packaging structure 20. The difference from the first embodiment is that there is a first preset between the outer edge of the first metal layer 2421 and the outer edge of the top wall 242 Gap G1.
在本实施例中,第一预设间隙G1宽度范围为0.1mm~1mm,作为一种示例,第一预设间隙G1宽度范围为0.15mm~1mm。通过设置第一预设间隙G1,使焊料熔化后形成的液体可以流向第一预设间隙G1,从而可以避免熔化后的焊料溢出到管壳24的外周壁244上,对管壳24造成损伤。In this embodiment, the first preset gap G1 has a width ranging from 0.1 mm to 1 mm. As an example, the first preset gap G1 has a width ranging from 0.15 mm to 1 mm. By setting the first preset gap G1, the liquid formed after the solder is melted can flow to the first preset gap G1, so as to prevent the melted solder from overflowing on the outer peripheral wall 244 of the tube shell 24 and causing damage to the tube shell 24.
第二金属层261的外边缘与光窗26的外边缘之间具有第二预设间隙G2,第二预设间隙G2宽度范围为0.1mm~1mm。通过设置第二预设间隙G2,使焊料熔化后形成的液体可以流向第二预设间隙G2,从而可以避免熔化后的焊料溢出到管壳24的外壁上,对管壳24造成损伤。There is a second predetermined gap G2 between the outer edge of the second metal layer 261 and the outer edge of the light window 26, and the width of the second predetermined gap G2 ranges from 0.1 mm to 1 mm. By setting the second preset gap G2, the liquid formed after the solder is melted can flow to the second preset gap G2, so as to prevent the melted solder from overflowing on the outer wall of the tube shell 24 and causing damage to the tube shell 24.
第三实施例The third embodiment
请参阅图6,本实施例提供一种激光封装结构30,与第一实施例不同的是,本实施例提供的第二金属层361的内边缘超出内周壁346,也就是第二金属层361在底座32上的投影位于收容空间内,这样设置可以使焊料熔化后,多余的焊料可以粘附在光窗36向内延伸第二金属层361超出内周壁346的部分,从而可以阻止焊料沿管壳34壁的内周壁346往下流,避免对激光组件38造成损伤。Referring to FIG. 6, this embodiment provides a laser package structure 30. The difference from the first embodiment is that the inner edge of the second metal layer 361 provided in this embodiment extends beyond the inner peripheral wall 346, that is, the second metal layer 361 The projection on the base 32 is located in the accommodating space, so that after the solder is melted, the excess solder can adhere to the part of the light window 36 extending inwardly of the second metal layer 361 beyond the inner peripheral wall 346, thereby preventing the solder from running along the pipe The inner peripheral wall 346 of the wall of the shell 34 flows downward to avoid damage to the laser assembly 38.
第二金属层361的外边缘可以与外周壁344平齐或者与外周壁344之间具有间隙,从而可以避免熔化后的焊料溢出到管壳34的外周壁344上,对管壳34造 成损伤。The outer edge of the second metal layer 361 may be flush with the outer peripheral wall 344 or have a gap with the outer peripheral wall 344, so as to prevent the molten solder from overflowing on the outer peripheral wall 344 of the tube shell 34 and causing damage to the tube shell 34.
第四实施例Fourth embodiment
请参阅图7,本实施例提供一种激光封装结构40,与第一实施例不同的是,本实施例提供的顶壁442的外边缘设置有凸台4422,凸台4422自顶壁442向远离底座42的方向凸出,通过设置凸台4422,可以阻挡熔化后的焊料外溢至管壳44的外周壁444。在本实施方式中,光窗46可以与凸台4422相抵,第一金属层4421可以设置于顶壁442并位于凸台4422的内侧。Referring to FIG. 7, this embodiment provides a laser packaging structure 40. The difference from the first embodiment is that the outer edge of the top wall 442 provided in this embodiment is provided with a boss 4422, and the boss 4422 faces from the top wall 442. The direction away from the base 42 protrudes, by providing the boss 4422, the molten solder can be prevented from overflowing to the outer peripheral wall 444 of the tube shell 44. In this embodiment, the light window 46 can be opposed to the boss 4422, and the first metal layer 4421 can be disposed on the top wall 442 and located inside the boss 4422.
凸台4422的高度可以等于光窗46的厚度。这样设置,使得在焊接后光窗46的表面可以和凸台4422的表面平齐,使得激光封装结构40的装配一致性更好,也更加美观。作为一种示例,凸台4422的高度可以大于0.2mm。The height of the boss 4422 may be equal to the thickness of the light window 46. This arrangement enables the surface of the light window 46 to be flush with the surface of the boss 4422 after welding, so that the assembly consistency of the laser package structure 40 is better and the appearance is more beautiful. As an example, the height of the boss 4422 may be greater than 0.2 mm.
在本实施方式中,第一金属层4421可以与凸台4422之间具有第三预设间隙G3,这样可以使得焊料熔化后可以填补第三预设间隙G3,从而防止熔化后的焊料从光窗46与凸台4422之间的缝隙外溢,对光窗46造成损坏。第三预设间隙G3宽度范围也可以为0.1mm~1mm。In this embodiment, there may be a third preset gap G3 between the first metal layer 4421 and the boss 4422, so that the third preset gap G3 can be filled after the solder is melted, thereby preventing the melted solder from passing through the light window. The gap between 46 and the boss 4422 overflows, causing damage to the light window 46. The width of the third preset gap G3 may also range from 0.1 mm to 1 mm.
第五实施例Fifth embodiment
请参阅图8,本实施例提供一种激光封装结构50,与第一实施例不同的是,本实施例提供的管壳54的外边缘超出底座52,也就是底座52没有超出管壳54的外周壁544,管壳52的内周壁设置有凸台,凸台用于对底座支撑限位,即在安装完成的激光封装结构,底座与凸台相抵固定;凸台的底面到管壳底面之间的距离等于底座52的厚度,使得在管壳和底座在组装完成后,管壳的底面和底座的底面平齐,提高转配一致性。Referring to FIG. 8, this embodiment provides a laser packaging structure 50. The difference from the first embodiment is that the outer edge of the tube shell 54 provided in this embodiment extends beyond the base 52, that is, the base 52 does not extend beyond the tube shell 54. The outer peripheral wall 544 and the inner peripheral wall of the tube shell 52 are provided with a boss. The boss is used to support and limit the base, that is, in the laser package structure after installation, the base and the boss are fixed against each other; the bottom of the boss is between the bottom of the tube and the bottom of the tube. The distance between the two is equal to the thickness of the base 52, so that after the tube shell and the base are assembled, the bottom surface of the tube shell is flush with the bottom surface of the base, which improves the consistency of the transfer.
底座52安装于管壳54,线路层59设置于管壳54内并与激光组件58电连 接,连接方式可以是通过纯铜或钨铜材质的线束连接,以给激光组件58的激光芯片模组582供电。The base 52 is installed in the tube shell 54, and the circuit layer 59 is arranged in the tube shell 54 and electrically connected to the laser assembly 58. The connection method can be through a wire harness made of pure copper or tungsten copper to provide the laser chip module of the laser assembly 58. 582 power supply.
管壳54的外边缘超出底座52,可以减小激光封装结构50的尺寸。底座52的材料可以铜,以提升激光封装结构50的散热性能,管壳54的材料可以选用氧化铝陶瓷,以降低生产成本。可以理解,底座52及管壳54还可以是其他材质,满足底座52和管壳54之间的安装关系即可。本实施方式,通过选择材料不同的管壳和底座,在保证激光组件散热的情况下,可大幅度降低激光器成本。The outer edge of the package 54 extends beyond the base 52, which can reduce the size of the laser packaging structure 50. The material of the base 52 can be copper to improve the heat dissipation performance of the laser package structure 50, and the material of the shell 54 can be alumina ceramic to reduce the production cost. It can be understood that the base 52 and the tube shell 54 may also be made of other materials, as long as the installation relationship between the base 52 and the tube shell 54 is satisfied. In this embodiment, by selecting the shell and the base of different materials, the cost of the laser can be greatly reduced while ensuring the heat dissipation of the laser assembly.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their description is relatively specific and detailed, but they should not be understood as a limitation on the patent scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种激光封装结构,其特征在于,包括:A laser packaging structure, characterized in that it comprises:
    底座;Base
    管壳,所述管壳设于所述底座并围成收容空间,所述管壳具有远离所述底座的顶壁,所述顶壁设有第一金属层;A tube case, the tube case being disposed on the base and enclosing a receiving space, the tube case having a top wall away from the base, and the top wall is provided with a first metal layer;
    光窗,所述光窗朝向所述管壳的表面的一部分设有第二金属层,所述第一金属层和所述第二金属层通过焊料焊接,以使所述光窗密封所述收容空间;A light window, where a part of the surface of the light window facing the tube case is provided with a second metal layer, and the first metal layer and the second metal layer are soldered to make the light window seal the housing space;
    以及as well as
    激光组件,所述激光组件收容于所述收容空间内,并用于经所述光窗发射激光。The laser assembly, the laser assembly is accommodated in the accommodating space and used to emit laser light through the light window.
  2. 根据权利要求1所述的激光封装结构,其特征在于,还包括准直透镜,所述准直透镜安装于所述光窗远离所述管壳的一侧,所述准直透镜用于将激光组件出射的光整形为平行光。The laser package structure according to claim 1, further comprising a collimating lens, the collimating lens is installed on the side of the light window away from the tube case, and the collimating lens is used for laser The light emitted by the component is shaped into parallel light.
  3. 根据权利要求1所述的激光封装结构,其特征在于,所述管壳包括外周壁以及与所述外周壁相背的内周壁,所述顶壁连接于所述外周壁以及所述内周壁之间,所述内周壁围成所述收容空间,所述第一金属层的内边缘与所述内周壁平齐。The laser package structure of claim 1, wherein the package includes an outer peripheral wall and an inner peripheral wall opposite to the outer peripheral wall, and the top wall is connected to one of the outer peripheral wall and the inner peripheral wall. In between, the inner peripheral wall encloses the containing space, and the inner edge of the first metal layer is flush with the inner peripheral wall.
  4. 根据权利要求3所述的激光封装结构,其特征在于,所述第二金属层的内边缘超出所述内周壁,且所述激光组件设置于所述第二金属层的内边缘在所述底座上的投影围成的区域内。The laser package structure of claim 3, wherein the inner edge of the second metal layer extends beyond the inner peripheral wall, and the laser assembly is disposed on the inner edge of the second metal layer on the base. Within the area enclosed by the projection on the top.
  5. 根据权利要求1所述的激光封装结构,其特征在于,所述第一金属层的外边缘与所述顶壁的外边缘之间具有第一预设间隙,所述第二金属层的外边缘与所述光窗的外边缘之间具有第二预设间隙,所述第一预设间隙和所述第二预设间隙宽度范围均为0.1mm~1mm。The laser package structure according to claim 1, wherein there is a first preset gap between the outer edge of the first metal layer and the outer edge of the top wall, and the outer edge of the second metal layer There is a second preset gap with the outer edge of the light window, and the first preset gap and the second preset gap have a width ranging from 0.1 mm to 1 mm.
  6. 根据权利要求1所述的激光封装结构,其特征在于,所述顶壁的外边缘设置有凸台,所述光窗与所述凸台相抵,所述第一金属层设置于所述顶壁并位于所述凸台的内侧。The laser package structure according to claim 1, wherein the outer edge of the top wall is provided with a boss, the light window abuts the boss, and the first metal layer is disposed on the top wall And is located on the inner side of the boss.
  7. 根据权利要求6所述的激光封装结构,其特征在于,所述第一金属层与所述凸台之间具有第三预设间隙。7. The laser packaging structure of claim 6, wherein a third predetermined gap is formed between the first metal layer and the boss.
  8. 根据权利要求6所述的激光封装结构,其特征在于,所述凸台的高度等于所述光窗的厚度。7. The laser package structure of claim 6, wherein the height of the boss is equal to the thickness of the light window.
  9. 根据权利要求1所述的激光封装结构,其特征在于,所述激光组件包括激光芯片模组和反射件,所述激光芯片模组和所述反射件均收容于所述收容空间内,所述激光芯片模组用于发射激光,所述反射件用于将所述激光朝向所述光窗反射。The laser packaging structure according to claim 1, wherein the laser assembly comprises a laser chip module and a reflector, and both the laser chip module and the reflector are accommodated in the accommodating space, and the The laser chip module is used to emit laser light, and the reflector is used to reflect the laser light toward the light window.
  10. 根据权利要求1所述的激光封装结构,其特征在于,所述管壳的内周壁设置有凸起台阶,所述底座与所述凸台相抵,所述激光封装结构还包括线路层,所述线路层设置于所述管壳内并与所述激光组件电连接。The laser package structure according to claim 1, wherein the inner peripheral wall of the package is provided with a raised step, the base is opposed to the boss, the laser package structure further comprises a circuit layer, the The circuit layer is arranged in the tube shell and electrically connected with the laser assembly.
PCT/CN2020/134398 2019-12-31 2020-12-08 Laser packaging structure WO2021135847A1 (en)

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