WO2021134991A1 - Water acting piston-type sealing device for side suction port of trailing suction hopper dredger - Google Patents

Water acting piston-type sealing device for side suction port of trailing suction hopper dredger Download PDF

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Publication number
WO2021134991A1
WO2021134991A1 PCT/CN2020/086381 CN2020086381W WO2021134991A1 WO 2021134991 A1 WO2021134991 A1 WO 2021134991A1 CN 2020086381 W CN2020086381 W CN 2020086381W WO 2021134991 A1 WO2021134991 A1 WO 2021134991A1
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WIPO (PCT)
Prior art keywords
water
gland
sealing ring
ring
seal
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PCT/CN2020/086381
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French (fr)
Chinese (zh)
Inventor
彭陵生
殷宝峰
鄢栋梁
徐雪鸿
芦安平
杨涛
倪嘉伟
芮迪文
李小波
张海波
毕宗兵
李二伟
田道森
朱文博
王坤
邵新
余学渊
李柯华
孙超
王雯婷
陆峻飞
刘利娜
张垚
赵治太
芮飞华
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长江南京航道工程局
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Application filed by 长江南京航道工程局 filed Critical 长江南京航道工程局
Publication of WO2021134991A1 publication Critical patent/WO2021134991A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L5/00Devices for use where pipes, cables or protective tubing pass through walls or partitions
    • F16L5/02Sealing

Definitions

  • the invention belongs to the technical field of dredging engineering machinery, and in particular relates to a piston type sealing device for sucking water on the side of a trailing suction dredger.
  • the existing trailing suction dredger is a large self-propelled trailing suction dredger equipped with drag head excavators and hydraulic suction devices.
  • drag head When dredging, move the trailing suction pipe along the side of the ship, and move the sliding block installed on the upper end of the trailing suction pipe to the side of the suction pipe to connect with the suction port of the hull, and at the same time, a high-pressure flushing pipe is connected.
  • the drag head is equipped with a set of high-pressure nozzles, and the lower end of the raking suction pipe falls on the river/sea bed.
  • the high-pressure nozzles of the drag head impact the river/sea bed to stir up the sand and form a sealed space inside the drag head.
  • the mud is mixed, using the vacuum effect of the mud pump in the cabin to absorb the mud from the river/seabed through the drag head and the mud suction pipe into the mud bunker of the dredger.
  • this kind of mud suction method of the mud pump in the cabin has problems such as excessively long pipelines, high-power mud pumps, large equipment investment, high operating costs, and limited suction depth.
  • the current plan is to shorten the distance between the mud pump and the drag head by placing the mud pump in the middle of the trailing suction pipe, which can improve the construction efficiency and increase the working depth of the dredger. But then came new problems.
  • the negative pressure between the trailing suction pipe slider and the suction port of the hull is always in a negative pressure state, and there is no problem of mud water leakage; but after the mud pump is placed in front of the trailing suction pipe, the interface between the trailing suction pipe and the suction pipe is at In a positive pressure state, if there is no good sealing device to seal the interface, a muddy water leakage problem will occur, which will cause water pollution in the channel. Since the interface is deep underwater and needs to be sealed after docking, the engineering is difficult and the control requirements are high.
  • the slider sealing devices designed both internationally and domestically are of airbag type.
  • the device is equipped with an annular airbag on the slider, and the airbag is inflated after docking, and the airbag is inflated and sealed.
  • the airbag is extremely easy to damage, has a short service life, and is frequently replaced.
  • the main causes of damage are friction damage, improper inflation pressure, and improper installation. Due to the relative movement between the slider and the mud suction port, it will rub against the inflated airbag; if the airbag inflation pressure is too small, the airbag will not have a sealing effect. If the pressure is too high, the airbag will be fatigued for a long time and shorten the life span, regardless of excessive air pressure.
  • the present invention provides a trailing suction dredger's side suction water piston type sealing device.
  • a trailing suction dredger's side-side suction-action piston type sealing device which includes a slider body, a water pressure chamber, a sealing ring, a gland, a return spring, a water inlet pipe, and a throttle pipe;
  • the water ballast tank is an annular groove with a rectangular cross section.
  • a water inlet pipe is provided at the upper end of the bottom of the water ballast tank, and the water inlet pipe is connected with a high-pressure flushing pipe on the slider body, and a throttle pipe is provided at the lower end of the water ballast tank bottom.
  • the diameter of the inlet pipe is greater than the diameter of the throttle pipe;
  • the cross section of the sealing ring is convex; the bottom of the sealing ring is located in the water pressure tank, the top of the sealing ring is convex and facing the hull, and an elastic ring is fixed on the protrusion, and the bottom of the sealing ring is matched with the groove of the water pressure tank ;
  • the gland is divided into an inner gland and an outer gland.
  • the inner and outer glands are both circular, the inner side of the inner gland and the outer side of the outer gland are both connected to the slider body, and the outer side of the inner gland presses the sealing ring convex
  • the inner part of the outer gland presses the outer part of the sealing ring protrusion, and the gap between the inner and outer glands matches the width of the sealing ring protrusion;
  • the inner side of the inner gland is provided with an annular water seal chamber, the outlet of the throttle tube is connected with the water seal chamber, and the water seal chamber is provided with an annular groove or several water outlets on the side facing the hull;
  • Wear-bearing rings are provided on the friction surfaces between the water ballast chamber and the sealing ring, and between the gland and the sealing ring.
  • the principle is: after the trailing straw slider is docked with the suction port of the hull, the high-pressure water with a pressure of 7-18 kg in the high-pressure flushing pipe is introduced into the water pressure tank through the inlet pipe, and the water pressure pushes the sealing ring out, and the sealing ring The elastic ring on the top protrusion squeezes the mouth of the mud suction pipe to form a seal.
  • the high-pressure water comes from the high-pressure flushing pipe of the drag head, which may contain some fine sand.
  • a throttle pipe is connected to the inner wall of the water ballast tank, and the diameter of the inlet pipe is larger than the throttle The diameter of the tube, the throttle tube is connected with the water seal chamber, so that while ensuring the formation of positive pressure in the water ballast tank, a water curtain is formed by the annular groove or water outlet of the water seal chamber to prevent mud water from entering.
  • the high-pressure flushing pipe stops passing water, the pressure in the water ballast tank decreases, and the sealing ring returns to the water ballast tank under the action of the return spring to release the seal.
  • the gland is used as the force point of the return spring and the stopper of the sealing ring.
  • the stroke of the sealing ring remains unchanged, reducing the transitional extrusion wear of the elastic ring.
  • the elastic ring has a certain thickness. Even if the abutting surface of the suction buckle ring and the slider is not completely parallel, a complete seal can be achieved by squeezing the elastic ring, and even if the elastic ring is worn to the limit thickness, it can still maintain a good seal.
  • the wear-bearing ring can reduce the wear of the friction surface of the seal ring and prolong the service life.
  • throttling pipes which are evenly distributed at the bottom of the water ballast tank, and the sum of the cross-sectional area of all throttling pipes is smaller than the cross-sectional area of the water inlet pipe. Ensure that the water curtain formed by the water seal chamber is uniform.
  • the slider body and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring is greater than the distance between the slider body and the mud suction nozzle of the ship hull. Ensure the smoothness of the surface of the slider and keep it smooth during the sliding process.
  • the distance between the edge of the stop step and the bottom of the water ballast tank is greater than the diameter of the water inlet, and the distance between the two stop steps is less than the width of the bottom of the seal ring. Avoid the reverse movement of the sealing ring to block the water inlet pipe, and the next time the water from the water inlet pipe cannot pass into the water ballast tank, the sealing ring cannot move forward.
  • an inner frame seal is provided between the inner pressure cover and the protrusions, an inner annular groove is provided on the inner pressure cover, an inner stop baffle is installed in the inner ring groove, and the inner stop baffle is close to the inner frame
  • the outer side of the seal an outer frame seal is provided between the outer gland and the protrusions, an outer annular groove is provided on the outer gland, and an outer stop baffle is installed in the outer annular groove, and the outer stop baffle is close to the outside
  • the muddy water needs to withstand the impact between the inner gland and the protrusion.
  • the muddy water has a high pressure and must rush into the gap between the inner gland and the protrusion, which will adversely affect the return spring.
  • a skeleton seal is arranged between the inner gland and the protrusion to prevent muddy water from entering, and to fix the skeleton seal, an annular groove is arranged on the gland, and a stop baffle similar to a circlip is installed in the annular groove.
  • a skeleton seal is also set between the outer gland and the protrusion.
  • an inner water seal is provided between the inner side of the bottom of the sealing ring and the water pressure cabin
  • an outer water seal is provided between the outer side of the bottom of the seal ring and the water pressure cabin.
  • the pressure cover is provided with a through hole at the place where the return spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover, and the cover is connected with the pressure cover by bolts;
  • the return spring includes a top pin, Disc spring, circlip, the top pin is "T" shaped and divided into a pin and a pin seat, the diameter of the pin matches the through hole, the diameter of the pin seat matches the step, the pin passes through the through hole, and the top of the pin is provided with a circlip ,
  • the pin seat is close to the sealing ring, and the disc spring is sleeved on the pin rod and located between the pin seat and the step.
  • Disc springs can withstand extremely large loads in a small space. Compared with springs, the deformation per unit volume is larger, and it has good cushioning and shock absorption capabilities.
  • the number of return springs is related to the diameter of the suction nozzle. Generally, when the diameter of the suction nozzle is 500 ⁇ 800mm, it is matched with 8 groups of return springs, and when the diameter is 900 ⁇ 1200mm, it is matched with 12 groups of return springs.
  • the self-lubricating polymer elastic ring on the top of the seal ring can effectively reduce the wear and tear, and can adapt to the relative movement and slight tilt between the slider and the suction ring to maintain a good seal;
  • the piston stroke is much larger than the gap between the slider and the suction buckle ring, and the elastic ring has a certain thickness, and the compensation margin is sufficient, which greatly extends the service life of the sealing device;
  • the size and quantity of the orifice can not only take away a small amount of sand and sand, but also form a water seal on the sealing surface, but can also avoid excessive pressure in the water ballast tank, resulting in excessive wear of the elastic ring.
  • Figure 1 is a schematic diagram of the position of the sealing device in the slider
  • Figure 2 is a schematic diagram of the sealing device when the slider is docked with the mud suction port
  • Figure 3 is an enlarged schematic view of the upper part of the cross section of the sealing device
  • Figure 4 is an enlarged schematic view of the lower part of the cross section of the sealing device
  • Figure 5 is a partial enlarged schematic view of the inner gland of the upper part of the sealing device
  • Figure 6 is a partial enlarged schematic view of the outer gland of the upper part of the sealing device
  • a trailing suction dredger's side-side suction-action piston type sealing device includes a slider 11 body, a water ballast chamber 21, a sealing ring, a gland, a return spring, a water inlet pipe 15, and a throttle pipe 23.
  • the water ballast tank 21 is an annular groove with a rectangular cross section. It is arranged on the side of the slider 11 facing the hull 17. The opening direction of the annular groove faces the hull 17, and its diameter matches the suction pipe 16 of the hull 17.
  • a water inlet pipe 15 is provided at the upper end of the bottom of the ballast chamber 21.
  • the inlet pipe 15 is connected to the high-pressure flushing pipe 14 on the body of the slider 11.
  • two throttle pipes 23 are evenly arranged.
  • the inlet pipe 15 has a diameter of 25mm,
  • the diameter of the throttle tube 23 is 6mm, and the outlet of the throttle tube 23 is connected with the water seal chamber 24.
  • the water seal chamber is arranged inside the inner gland and has a ring shape.
  • the water seal chamber has an annular groove on the side facing the hull, and the slot width is 2 mm. Or several water outlets.
  • the sealing ring 31 is ring-shaped, with a wide cross-section at the bottom and protrusions on the top, forming a "convex" shape; the bottom of the sealing ring 31 is located in the water ballast chamber 21, and the top of the sealing ring 31 is protruding toward the hull 17, and is fixed on the protrusion.
  • the elastic ring 32 is made of ultra-high molecular weight polyethylene.
  • the inner diameter, outer diameter and thickness of the bottom of the sealing ring 31 are adapted to the groove of the water ballast chamber 21; there are two symmetrical stop steps 22 in the water ballast chamber 21
  • the distance between the edge of the stop step 22 and the bottom of the water ballast tank 21 is greater than the diameter of the water inlet pipe 15, and the distance between the two stop steps 22 is less than the width of the bottom of the sealing ring 31.
  • Due to the irregular shaking of the raking suction pipe, the elastic ring 32 and the mouth of the suction pipe 16 are in slight sliding friction, and the abrasion of the elastic ring 32 is very serious. Therefore, the elastic ring 32 made of self-lubricating ultra-high molecular weight polyethylene is used. The degree of wear is greatly reduced, and the maintenance cycle is prolonged.
  • the elastic ring 32 has a certain thickness, and the compensation margin is sufficient, and the seal can be maintained even with a small amount of wear.
  • the gland is divided into an inner gland 41 and an outer gland 42.
  • the inner and outer glands 42 are both circular rings.
  • the inner side of the inner gland 41 and the outer side of the outer gland 42 are both connected to the body of the slider 11, and the outer side of the inner gland 41 Press the inner part of the protrusion of the seal ring 31, the inner side of the outer gland 42 presses the outer part of the protrusion of the seal ring 31, and the gap between the inner and outer gland 42 matches the width of the protrusion of the seal ring 31;
  • the number of return springs matches the diameter of the 16 port of the suction pipe of the hull 17; there are two return springs in each group, which are located inside the inner and outer glands 42 and seals. Between the bottom of the ring 31.
  • a wear-bearing ring 81 is provided on the friction surfaces of the water ballast chamber 21 and the sealing ring 31 and the gland and the sealing ring 31.
  • the body of the slider 11 and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 16 of the hull 17.
  • a trailing suction dredger's side-side suction suction piston type sealing device includes a slider 11 body, a water ballast chamber 21, a sealing ring 31, a gland, a return spring, a water inlet pipe 15, and a throttle pipe 23.
  • the water ballast tank 21 is an annular groove with a rectangular cross section. It is arranged on the side of the slider 11 facing the hull 17. The opening direction of the annular groove faces the hull 17, and its diameter matches the suction pipe 16 of the hull 17.
  • the diameter of the inlet pipe 15 is 25mm.
  • the throttle tube 23 has a diameter of 5mm, and the outlet of the throttle tube 23 is connected to the water seal chamber 24.
  • the water seal chamber is arranged inside the inner gland in a ring shape, and the water seal chamber is opened on the side facing the hull along the circumference of the inner gland.
  • Several water outlets the center distance of two adjacent water outlets is 20mm, and the diameter of the water outlet is 2mm.
  • the sealing ring 31 is ring-shaped, with a wide cross-section at the bottom and protrusions on the top, forming a "convex" shape; the bottom of the sealing ring 31 is located in the water ballast chamber 21, and the top of the sealing ring 31 is protruding toward the hull 17, and is fixed on the protrusion.
  • the elastic ring 32 is made of polytetrafluoroethylene.
  • the inner diameter, outer diameter and thickness of the bottom of the sealing ring 31 are adapted to the groove of the water ballast chamber 21; the water ballast chamber 21 is provided with two symmetrical stop steps 22, The distance between the edge of the stop step 22 and the bottom of the water ballast tank 21 is greater than the diameter of the inlet pipe 15, and the distance between the two stop steps 22 is less than the width of the bottom of the seal ring 31.
  • the gland is divided into an inner gland 41 and an outer gland 42.
  • the inner and outer glands 42 are both circular rings.
  • the inner side of the inner gland 41 and the outer side of the outer gland 42 are both connected to the body of the slider 11, and the outer side of the inner gland 41 Press the inner part of the protrusion of the sealing ring 31, the inner side of the outer gland 42 presses the outer part of the protrusion of the seal ring 31, and the gap between the inner and outer gland 42 matches the width of the protrusion of the seal ring 31;
  • the inner gland 41 is provided with an inner frame seal 51 between the protrusions, an inner ring groove is provided on the inner pressure cover 41, an inner stop baffle 52 is installed in the inner ring groove, and the inner stop baffle 52 is close to the outer side of the inner frame seal 51
  • the outer frame seal 53 is provided between the outer gland 42 and the protrusions
  • the outer gland 42 is provided with an outer annular groove
  • the outer stop baffle 54 is installed in the outer annular groove
  • the number of return springs matches the diameter of the 16 port of the suction pipe of the hull 17; there are two return springs in each group, which are located inside the inner and outer glands 42 and seals. Between the bottom of the ring 31.
  • a wear-bearing ring 81 is provided on the friction surfaces of the water ballast chamber 21 and the sealing ring 31 and the gland and the sealing ring 31.
  • the body of the slider 11 and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 16 of the hull 17.
  • a trailing suction dredger's side suction water-acting piston type sealing device includes a slider 11 body, a water ballast chamber 21, a sealing ring 31, a gland, a return spring, and a water inlet pipe 15 , Throttle 23.
  • the water ballast tank 21 is an annular groove with a rectangular cross section. It is arranged on the side of the slider 11 facing the hull 17. The opening direction of the annular groove faces the hull 17, and its diameter matches the suction pipe 16 of the hull 17.
  • a water inlet pipe 15 is provided at the upper end of the bottom of the ballast tank 21.
  • the inlet pipe 15 is connected to the high-pressure flushing pipe 14 on the body of the slider 11, and a filter screen 18 made of stainless steel is provided at the connection. 2
  • Two throttle pipes 23, the inlet pipe 15 has a diameter of 25mm, and the throttle pipe 23 has a diameter of 6mm.
  • the outlet of the throttle pipe 23 is connected to the water seal chamber 24.
  • the water seal chamber is arranged inside the inner gland in a ring shape, and the water seal chamber faces the hull.
  • An annular groove is opened on one side, and the width of the groove is 2mm. Or several water outlets.
  • the sealing ring 31 is ring-shaped, with a wide cross-section at the bottom and protrusions on the top, forming a "convex" shape; the bottom of the sealing ring 31 is located in the water ballast chamber 21, and the top of the sealing ring 31 is protruding toward the hull 17, and is fixed on the protrusion.
  • the elastic ring 32 is made of nylon.
  • the inner diameter, outer diameter and thickness of the bottom of the sealing ring 31 are adapted to the groove of the water ballast chamber 21; there are two symmetrical stop steps 22 in the water ballast chamber 21.
  • the stop steps The distance between the edge of 22 and the bottom of the water ballast tank 21 is greater than the diameter of the inlet pipe 15, and the distance between the two stop steps 22 is less than the width of the bottom of the sealing ring 31.
  • An inner water seal 61 is provided between the inner side of the bottom of the seal ring 31 and the water ballast tank 21, and an outer water seal 62 is provided between the outer side of the bottom of the seal ring 31 and the water ballast chamber 21.
  • the gland is divided into an inner gland 41 and an outer gland 42.
  • the inner and outer glands 42 are both circular rings.
  • the inner side of the inner gland 41 and the outer side of the outer gland 42 are both connected to the body of the slider 11, and the outer side of the inner gland 41 Press the inner part of the protrusion of the sealing ring 31, the inner side of the outer gland 42 presses the outer part of the protrusion of the seal ring 31, and the gap between the inner and outer gland 42 matches the width of the protrusion of the seal ring 31;
  • the inner gland An inner frame seal 51 is provided between 41 and the protrusion of the sealing ring 31, an inner ring groove is provided on the inner pressure cover 41, an inner stop baffle 52 is installed in the inner ring groove, and the inner stop baffle 52 is close to the inner frame
  • an outer frame seal 53 is provided between the outer gland 42 and the protrusion of the sealing ring 31, an outer annular groove is provided on the outer gland 42, and an outer stop baffle 54 is installed
  • the number of return springs matches the diameter of the 16 port of the suction pipe of the hull 17; there are two return springs in each group, which are located inside the inner and outer glands 42 and seals. Between the bottom of the ring 31.
  • the pressure cover has a through hole at the place where the return spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover 43, and the cover 43 is connected with the pressure cover bolt;
  • the return spring includes a top pin 71 and a disc spring 72 , Circlip 73, the top pin 71 is "T" shaped into a pin rod and a pin seat, the diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, and the top of the pin rod is provided with a circlip 73.
  • the pin seat is close to the sealing ring 31, and the four disc springs 72 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
  • a wear-bearing ring 81 is provided on the friction surfaces of the water ballast chamber 21 and the sealing ring 31 and the gland and the sealing ring 31.
  • the body of the slider 11 and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 16 of the hull 17.

Abstract

A water acting piston-type sealing device for a side suction port of a trailing suction hopper dredger, comprising a slider (11) body, a water pressure chamber (21), a sealing ring (31), a gland, a return spring, a water inlet pipe (15), and a throttle pipe (23); the water pressure chamber (21) is provided on the side of the slider (11) body facing a hull (17); the water pressure chamber (21) is connected to a high-pressure flush pipe (14) by means of the water inlet pipe (15); the sealing ring (31) is located in the water pressure chamber (21), and a protrusion at the top of the sealing ring (31) faces the hull (17); and an elastic ring (32) is fixed on the protrusion, the gland is fixed to a slider (11) and presses two sides of the protrusion of the sealing ring (31), and the return spring is located between the inner side of the gland and the sealing ring (31). The water pressure in the high-pressure flush pipe (14) is used as the power to drive the sealing ring (31) to move without additional power; the water pressure chamber (21) and the seal ring (31) are used to replace an air bag, and the service life of the sealing device is prolonged; and the polymer elastic ring (32) at the top of the sealing ring (31) can be used for effectively reducing friction and can adapt to the relative movement between the slider (11) and a suction port, and a good seal is maintained.

Description

一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置Piston type sealing device for sucking water on side of trailing suction dredger 技术领域Technical field
本发明属于疏浚工程机械技术领域,具体涉及一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置。The invention belongs to the technical field of dredging engineering machinery, and in particular relates to a piston type sealing device for sucking water on the side of a trailing suction dredger.
背景技术Background technique
现有的耙吸式挖泥船是一种装备有耙头挖掘机具和水力吸泥装置的大型自航耙吸式挖泥船。挖泥时,将耙吸管沿船舷下方,耙吸管的上端安装的滑块移动至舷侧吸泥管口处与船体吸口对接,同时对接一根高压冲水管,高压冲水管通至耙头,在耙头设置一组高压喷头,耙吸管下端落在河/海床上,在船舶拖拽中,通过耙头高压喷头对河/海床进行冲击,搅起泥沙,在耙头内部形成密封空间进行泥浆混合,利用舱内泥泵的真空作用,通过耙头和吸泥管自河/海底吸收泥浆进入挖泥船的泥仓中。但是这种舱内泥泵的吸泥方式,存在管路过长,需要设置大功率泥泵,设备投入大,运行成本高,吸呢深度有限等问题。The existing trailing suction dredger is a large self-propelled trailing suction dredger equipped with drag head excavators and hydraulic suction devices. When dredging, move the trailing suction pipe along the side of the ship, and move the sliding block installed on the upper end of the trailing suction pipe to the side of the suction pipe to connect with the suction port of the hull, and at the same time, a high-pressure flushing pipe is connected. The drag head is equipped with a set of high-pressure nozzles, and the lower end of the raking suction pipe falls on the river/sea bed. During the towing of the ship, the high-pressure nozzles of the drag head impact the river/sea bed to stir up the sand and form a sealed space inside the drag head. The mud is mixed, using the vacuum effect of the mud pump in the cabin to absorb the mud from the river/seabed through the drag head and the mud suction pipe into the mud bunker of the dredger. However, this kind of mud suction method of the mud pump in the cabin has problems such as excessively long pipelines, high-power mud pumps, large equipment investment, high operating costs, and limited suction depth.
为解决上述问题,目前的方案是:通过将泥泵前置于耙吸管中段,缩短泥泵与耙头的距离,可以提升施工效率,加大挖泥船的作业深度。但是随之而来又产生了新的问题。原有使用舱内泥泵时,耙吸管滑块与船体吸口之间始终处于负压状态,不存在泥水泄漏问题;但将泥泵前置于耙吸管后,耙吸管与吸泥管对接口处于正压状态,如果没有良好的密封装置来密封接口,会产生泥水泄漏问题,造成航道的水质污染。由于对接口深处水下,又需要在对接后密封,工程难度大,控制要求高。因滑块与舷边吸口扣环装配间隙的影响,耙头着地的瞬间,滑块与吸口扣环之间有瞬时相对运动,而且船舶在拖拽耙吸管时,由于河/海床起伏不定,不同区域的软硬程度也不一致,耙吸管经过时存在上下、左右方向的摇摆,使得滑块与船体吸口之间有相对运动。目前国际和国内设计的滑块密封装置均为气囊型式,该装置是在滑块上设置一环形气囊,对接后向气囊充气,气囊膨胀后密封。但是在实际使用过程中发现,该气囊极易损坏,使用寿命短,更换频繁。损坏的原因主要有摩擦破损、充气压力不当、安装不当造成。由于滑块与吸泥口之间有相对运动,所以会摩擦充气后的气囊;气囊充气压力过小,起不到密封作用,压力过大时气囊长时间疲劳运动缩短寿命,而且不论气压过大或过小都会加速气囊的磨损;由于气囊是弹性件,缺乏支撑,安装进滑块时,如安装不当极易 使气囊少部分突出于滑块,以致下水即坏。目前行业内多家设计单位和船厂均在公关这一问题,始终未能解决。In order to solve the above problems, the current plan is to shorten the distance between the mud pump and the drag head by placing the mud pump in the middle of the trailing suction pipe, which can improve the construction efficiency and increase the working depth of the dredger. But then came new problems. When the mud pump in the cabin is used, the negative pressure between the trailing suction pipe slider and the suction port of the hull is always in a negative pressure state, and there is no problem of mud water leakage; but after the mud pump is placed in front of the trailing suction pipe, the interface between the trailing suction pipe and the suction pipe is at In a positive pressure state, if there is no good sealing device to seal the interface, a muddy water leakage problem will occur, which will cause water pollution in the channel. Since the interface is deep underwater and needs to be sealed after docking, the engineering is difficult and the control requirements are high. Due to the impact of the assembly gap between the slider and the side suction buckle, the moment the drag head hits the ground, there is an instant relative movement between the slider and the suction buckle, and when the ship is dragging the rake suction pipe, the river/seabed fluctuates. The degree of softness and hardness of different areas are also inconsistent. When the trailing straw passes by, there is a swing in the up and down and left and right directions, which makes the sliding block and the hull suction port move relative to each other. At present, the slider sealing devices designed both internationally and domestically are of airbag type. The device is equipped with an annular airbag on the slider, and the airbag is inflated after docking, and the airbag is inflated and sealed. However, it was found in actual use that the airbag is extremely easy to damage, has a short service life, and is frequently replaced. The main causes of damage are friction damage, improper inflation pressure, and improper installation. Due to the relative movement between the slider and the mud suction port, it will rub against the inflated airbag; if the airbag inflation pressure is too small, the airbag will not have a sealing effect. If the pressure is too high, the airbag will be fatigued for a long time and shorten the life span, regardless of excessive air pressure. If it is too small, it will accelerate the wear of the airbag; because the airbag is an elastic part and lacks support, when it is installed in the slider, if it is installed improperly, it is easy to cause a small part of the airbag to protrude from the slider, which will cause damage when it is launched into the water. At present, many design units and shipyards in the industry are dealing with the issue of public relations, which has not been resolved.
发明内容Summary of the invention
为克服上述技术问题,本发明提供了一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置。In order to overcome the above technical problems, the present invention provides a trailing suction dredger's side suction water piston type sealing device.
为达到上述目的,本发明是通过以下的技术方案来实现的。In order to achieve the above objective, the present invention is achieved through the following technical solutions.
一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,包括滑块本体、水压舱、密封环、压盖、回位弹簧、进水管、节流管;A trailing suction dredger's side-side suction-action piston type sealing device, which includes a slider body, a water pressure chamber, a sealing ring, a gland, a return spring, a water inlet pipe, and a throttle pipe;
所述水压舱为截面呈矩形的环形凹槽,在水压舱底部上端设有进水管,进水管与滑块本体上的高压冲水管连接,在水压舱底部下端设有节流管,进水管直径大于节流管直径;The water ballast tank is an annular groove with a rectangular cross section. A water inlet pipe is provided at the upper end of the bottom of the water ballast tank, and the water inlet pipe is connected with a high-pressure flushing pipe on the slider body, and a throttle pipe is provided at the lower end of the water ballast tank bottom. The diameter of the inlet pipe is greater than the diameter of the throttle pipe;
所述密封环的截面呈凸字形;密封环底部位于水压舱内,密封环顶部为凸起并朝向船体,在凸起上固定有弹性环,密封环底部与水压舱凹槽相适配;The cross section of the sealing ring is convex; the bottom of the sealing ring is located in the water pressure tank, the top of the sealing ring is convex and facing the hull, and an elastic ring is fixed on the protrusion, and the bottom of the sealing ring is matched with the groove of the water pressure tank ;
所述压盖分为内压盖和外压盖,内、外压盖均为圆环形,内压盖内侧、外压盖外侧均与滑块本体连接,内压盖外侧压住密封环凸起的内侧部分,外压盖内侧压住密封环凸起的外侧部分,内、外压盖之间的间隙与密封环凸起宽度匹配;The gland is divided into an inner gland and an outer gland. The inner and outer glands are both circular, the inner side of the inner gland and the outer side of the outer gland are both connected to the slider body, and the outer side of the inner gland presses the sealing ring convex The inner part of the outer gland presses the outer part of the sealing ring protrusion, and the gap between the inner and outer glands matches the width of the sealing ring protrusion;
内压盖内侧设有环形水封室,节流管出口与水封室连接,水封室在朝向船体一侧开有环形槽或若干个出水口;The inner side of the inner gland is provided with an annular water seal chamber, the outlet of the throttle tube is connected with the water seal chamber, and the water seal chamber is provided with an annular groove or several water outlets on the side facing the hull;
所述回位弹簧有多组沿压盖圆周均匀分布,回位弹簧的组数与船体吸泥管口直径匹配;所述回位弹簧每组有两个,分别位于内、外压盖内侧与密封环底部之间;There are multiple groups of the return springs evenly distributed along the circumference of the gland, and the number of groups of the return springs matches the diameter of the suction nozzle of the hull; there are two return springs in each group, which are located on the inner side of the inner and outer glands respectively. Between the bottom of the sealing ring;
在所述水压舱与密封环之间、压盖与密封环之间的摩擦面上均设有承磨环。Wear-bearing rings are provided on the friction surfaces between the water ballast chamber and the sealing ring, and between the gland and the sealing ring.
其原理为:在耙吸管滑块与船体吸口对接后,利用高压冲水管中压力为7~18公斤的高压水,通过进水管引入水压舱中,水压推挤密封环伸出,密封环顶部凸起上的弹性环挤压吸泥管口,形成密封。高压水来自耙头高压冲水管,可能含有一些细小泥沙,为了避免泥沙在水压舱中聚集以及可能出现的堵塞,在水压舱的内壁接有节流管,进水管直径大于节流管直径,节流管与水封室连接,这样在保证在水压舱中形成正压的同时,由水封室的环形槽或出水口形成一道水幕,阻止泥水进入。当作业结束时,高压冲水管停止通水,水压舱中压力降低,密封环在回位弹簧的作用下退回水压舱,解除密封。压盖既作为回位弹簧的施力点,又作 为密封环的限位器,无论进水压力怎样增大,密封环的行程不变,减少弹性环的过渡挤压磨损。弹性环具有一定的厚度,即使吸口扣环与滑块对接面不完全平行,通过挤压弹性环能够实现完全密封,而且即使弹性环磨损至极限厚度时仍能够保持良好的密封。承磨环能够减少密封环摩擦面的磨损,延长了使用寿命。The principle is: after the trailing straw slider is docked with the suction port of the hull, the high-pressure water with a pressure of 7-18 kg in the high-pressure flushing pipe is introduced into the water pressure tank through the inlet pipe, and the water pressure pushes the sealing ring out, and the sealing ring The elastic ring on the top protrusion squeezes the mouth of the mud suction pipe to form a seal. The high-pressure water comes from the high-pressure flushing pipe of the drag head, which may contain some fine sand. In order to avoid the accumulation of sand in the water ballast tank and possible blockage, a throttle pipe is connected to the inner wall of the water ballast tank, and the diameter of the inlet pipe is larger than the throttle The diameter of the tube, the throttle tube is connected with the water seal chamber, so that while ensuring the formation of positive pressure in the water ballast tank, a water curtain is formed by the annular groove or water outlet of the water seal chamber to prevent mud water from entering. When the operation is over, the high-pressure flushing pipe stops passing water, the pressure in the water ballast tank decreases, and the sealing ring returns to the water ballast tank under the action of the return spring to release the seal. The gland is used as the force point of the return spring and the stopper of the sealing ring. No matter how the water inlet pressure increases, the stroke of the sealing ring remains unchanged, reducing the transitional extrusion wear of the elastic ring. The elastic ring has a certain thickness. Even if the abutting surface of the suction buckle ring and the slider is not completely parallel, a complete seal can be achieved by squeezing the elastic ring, and even if the elastic ring is worn to the limit thickness, it can still maintain a good seal. The wear-bearing ring can reduce the wear of the friction surface of the seal ring and prolong the service life.
进一步地所述节流管有2~3根,均匀分布于水压舱底部,所有节流管截面积之和小于进水管截面积。保证水封室形成的水幕均匀。Furthermore, there are 2 to 3 throttling pipes, which are evenly distributed at the bottom of the water ballast tank, and the sum of the cross-sectional area of all throttling pipes is smaller than the cross-sectional area of the water inlet pipe. Ensure that the water curtain formed by the water seal chamber is uniform.
进一步地所述滑块本体与压盖的外表面处于同一平面内,所述密封环伸出的距离大于滑块本体与船体吸泥管口的间距。保证滑块表面的平整度,在滑动过程中保持平滑。Further, the slider body and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring is greater than the distance between the slider body and the mud suction nozzle of the ship hull. Ensure the smoothness of the surface of the slider and keep it smooth during the sliding process.
进一步地所述水压舱内设有两个对称的止动台阶,止动台阶的边缘距水压舱底部的距离大于进水口直径,两止动台阶间距小于密封环底部宽度。避免密封环反向运动阻塞进水管,下次进水管进水不能通入水压舱,导致密封环不能前进。Further, there are two symmetric stop steps in the water ballast tank, the distance between the edge of the stop step and the bottom of the water ballast tank is greater than the diameter of the water inlet, and the distance between the two stop steps is less than the width of the bottom of the seal ring. Avoid the reverse movement of the sealing ring to block the water inlet pipe, and the next time the water from the water inlet pipe cannot pass into the water ballast tank, the sealing ring cannot move forward.
进一步地在所述内压盖于凸起之间设有内骨架密封,内压盖上设有内环形槽,内环形槽内安装有内止动挡板,内止动挡板紧贴内骨架密封外侧;在所述外压盖于凸起之间设有外骨架密封,外压盖上设有外环形槽,外环形槽内安装有外止动挡板,外止动挡板紧贴外骨架密封外侧。在内压盖与凸起之间需要承受泥水的冲击,泥水的压力较大,肯定冲入内压盖与凸起之间缝隙中,进而对回位弹簧造成不利影响。因此在内压盖与凸起之间设置骨架密封,阻止泥水进入,为固定骨架密封,在压盖上设置环形槽,在环形槽内安装类似卡簧的止动挡板。在外压盖与凸起之间虽没有高压的泥水,只有吸泥管所处位置的水压,为了保护碟簧组件不受海水腐蚀,在外压盖与凸起之间也设置一道骨架密封。Further, an inner frame seal is provided between the inner pressure cover and the protrusions, an inner annular groove is provided on the inner pressure cover, an inner stop baffle is installed in the inner ring groove, and the inner stop baffle is close to the inner frame The outer side of the seal; an outer frame seal is provided between the outer gland and the protrusions, an outer annular groove is provided on the outer gland, and an outer stop baffle is installed in the outer annular groove, and the outer stop baffle is close to the outside The frame seals the outside. The muddy water needs to withstand the impact between the inner gland and the protrusion. The muddy water has a high pressure and must rush into the gap between the inner gland and the protrusion, which will adversely affect the return spring. Therefore, a skeleton seal is arranged between the inner gland and the protrusion to prevent muddy water from entering, and to fix the skeleton seal, an annular groove is arranged on the gland, and a stop baffle similar to a circlip is installed in the annular groove. Although there is no high-pressure muddy water between the outer gland and the protrusion, only the water pressure at the location of the mud suction pipe. In order to protect the disc spring assembly from seawater corrosion, a skeleton seal is also set between the outer gland and the protrusion.
进一步地在所述密封环底部内侧与水压舱之间设有内水密封,在所述密封环底部外侧与水压舱之间设有外水密封。Furthermore, an inner water seal is provided between the inner side of the bottom of the sealing ring and the water pressure cabin, and an outer water seal is provided between the outer side of the bottom of the seal ring and the water pressure cabin.
进一步地所述内水密封有两个,在两个内水密封之间设有内定距环;所述外水密封有两个,在两个外水密封之间设有外定距环。由于靠液压来推动密封环,有效的密封非常必要。鉴于为了更好密封水压舱,采用双水密封,为了使双水密封协同工作不互相干扰,在两水密封之间设置定距环。Further, there are two inner water seals, and an inner distance ring is arranged between the two inner water seals; there are two outer water seals, and an outer distance ring is arranged between the two outer water seals. Since the sealing ring is driven by hydraulic pressure, effective sealing is very necessary. In view of the fact that in order to better seal the water pressure tank, double water seals are used, and in order to prevent the double water seals from interfering with each other, a distance ring is arranged between the two water seals.
进一步地所述压盖在设有回位弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖,封盖与压盖螺栓连接;所述回位弹簧包括顶销、碟簧、卡簧,顶销为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆 从通孔穿出,销杆顶部设置卡簧,销座紧贴密封环,碟簧套在销杆上并位于销座与台阶之间。碟形弹簧在较小的空间内可以承受极大的载荷,与弹簧相比,单位体积的变形能较大,具有良好的缓冲吸震能力。回位弹簧的组数与吸泥管口直径相关,一般吸泥管口直径500~800mm时匹配8组回位弹簧,直径900~1200mm时匹配12组回位弹簧。Further, the pressure cover is provided with a through hole at the place where the return spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover, and the cover is connected with the pressure cover by bolts; the return spring includes a top pin, Disc spring, circlip, the top pin is "T" shaped and divided into a pin and a pin seat, the diameter of the pin matches the through hole, the diameter of the pin seat matches the step, the pin passes through the through hole, and the top of the pin is provided with a circlip , The pin seat is close to the sealing ring, and the disc spring is sleeved on the pin rod and located between the pin seat and the step. Disc springs can withstand extremely large loads in a small space. Compared with springs, the deformation per unit volume is larger, and it has good cushioning and shock absorption capabilities. The number of return springs is related to the diameter of the suction nozzle. Generally, when the diameter of the suction nozzle is 500~800mm, it is matched with 8 groups of return springs, and when the diameter is 900~1200mm, it is matched with 12 groups of return springs.
有益效果:与现有技术相比,本发明的优点在于:Beneficial effects: Compared with the prior art, the advantages of the present invention are:
1)引用上部高压冲水管中的高压水流作为动力驱动密封环运动,无需再额外增加动力;1) The high-pressure water flow in the upper high-pressure flushing pipe is used as the driving force to drive the seal ring to move, without additional power;
2)使用水压舱、密封环代替气囊,完全避免了气囊爆裂、气囊老化和气囊被舷侧结构切割损坏的风险,减少了故障的发生率;2) The use of water ballast and sealing ring instead of airbags completely avoids the risk of airbag bursting, airbag aging, and airbag being cut and damaged by the side structure, and reduces the incidence of failure;
3)密封环顶部的自润滑高分子弹性环能有效减少摩损,并能适应滑块与吸口扣环之间的相对运动和微量倾斜,保持良好密封;3) The self-lubricating polymer elastic ring on the top of the seal ring can effectively reduce the wear and tear, and can adapt to the relative movement and slight tilt between the slider and the suction ring to maintain a good seal;
4)活塞行程远大于滑块与吸口扣环之间的间隙,且弹性环具有一定的厚度,补偿余量充足,大大延长了密封装置的使用寿命;4) The piston stroke is much larger than the gap between the slider and the suction buckle ring, and the elastic ring has a certain thickness, and the compensation margin is sufficient, which greatly extends the service life of the sealing device;
5)节流孔的大小和数量不仅可以带走少量泥沙,在密封面形成水封,还可以避免水压舱的压力过大,导致弹性环的过度磨损。5) The size and quantity of the orifice can not only take away a small amount of sand and sand, but also form a water seal on the sealing surface, but can also avoid excessive pressure in the water ballast tank, resulting in excessive wear of the elastic ring.
附图说明Description of the drawings
图1为密封装置在滑块中所处位置示意图;Figure 1 is a schematic diagram of the position of the sealing device in the slider;
图2为滑块与吸泥口对接时密封装置示意图;Figure 2 is a schematic diagram of the sealing device when the slider is docked with the mud suction port;
图3为密封装置截面上部放大示意图;Figure 3 is an enlarged schematic view of the upper part of the cross section of the sealing device;
图4为密封装置截面下部放大示意图;Figure 4 is an enlarged schematic view of the lower part of the cross section of the sealing device;
图5为密封装置上部内压盖处局部放大示意图;Figure 5 is a partial enlarged schematic view of the inner gland of the upper part of the sealing device;
图6为密封装置上部外压盖处局部放大示意图;Figure 6 is a partial enlarged schematic view of the outer gland of the upper part of the sealing device;
其中11.滑块,12.密封装置上部,13.密封装置下部,14.高压冲水管,15.进水管,16.吸泥管,17.船体,18.过滤网,21.水压舱,22.止动台阶,23.节流管,24.水封室,31.密封环,32.弹性环,41.内压盖,42.外压盖,43.封盖,51.内骨架密封,52.内止动挡板,53.外骨架密封,54.外止动挡板,61.内水密封,62.外水密封,63.内定距环,64.外定距环,71.顶销,72.碟簧,73.卡簧,81.承磨环。Among them, 11. Slider, 12. Upper part of the sealing device, 13. Lower part of the sealing device, 14. High pressure flushing pipe, 15. Water inlet pipe, 16. Mud suction pipe, 17. Hull, 18. Filter net, 21. Water ballast, 22. Stop step, 23. Throttle tube, 24. Water seal chamber, 31. Seal ring, 32. Elastic ring, 41. Inner gland, 42. Outer gland, 43. Seal, 51. Inner frame seal , 52. inner stop baffle, 53. outer frame seal, 54. outer stop baffle, 61. inner water seal, 62. outer water seal, 63. inner distance ring, 64. outer distance ring, 71. Top pin, 72. Disc spring, 73. Circlip, 81. Bearing ring.
具体实施方式Detailed ways
下面结合实例对本发明作进一步的详细说明。本发明所用的原料均为市售产品。The present invention will be further described in detail below in conjunction with examples. The raw materials used in the present invention are all commercially available products.
实施例1Example 1
一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,包括滑块11本体、水压舱21、密封环、压盖、回位弹簧、进水管15、节流管23。A trailing suction dredger's side-side suction-action piston type sealing device includes a slider 11 body, a water ballast chamber 21, a sealing ring, a gland, a return spring, a water inlet pipe 15, and a throttle pipe 23.
水压舱21为截面呈矩形的环形凹槽,设在滑块11本体朝向船体17的一侧,环形凹槽的开口方向朝向船体17,其直径与船体17吸泥管16口匹配,在水压舱21底部上端设有进水管15,进水管15与滑块11本体上的高压冲水管14连接,在水压舱21底部下端均匀设置2两根节流管23,进水管15直径25mm,节流管23直径6mm,节流管23出口与水封室24连接,水封室设在内压盖内侧呈环形,水封室在朝向船体一侧开有环形槽,槽口宽度2mm。或若干个出水口。The water ballast tank 21 is an annular groove with a rectangular cross section. It is arranged on the side of the slider 11 facing the hull 17. The opening direction of the annular groove faces the hull 17, and its diameter matches the suction pipe 16 of the hull 17. A water inlet pipe 15 is provided at the upper end of the bottom of the ballast chamber 21. The inlet pipe 15 is connected to the high-pressure flushing pipe 14 on the body of the slider 11. At the bottom of the water ballast chamber 21, two throttle pipes 23 are evenly arranged. The inlet pipe 15 has a diameter of 25mm, The diameter of the throttle tube 23 is 6mm, and the outlet of the throttle tube 23 is connected with the water seal chamber 24. The water seal chamber is arranged inside the inner gland and has a ring shape. The water seal chamber has an annular groove on the side facing the hull, and the slot width is 2 mm. Or several water outlets.
密封环31为环形,其截面底部较宽、顶部有凸起,形成“凸”字形;密封环31底部位于水压舱21内,密封环31顶部凸起朝向船体17,在凸起上固定有由超高分子量聚乙烯制成的弹性环32,密封环31底部的内径、外径、厚度与水压舱21凹槽相适配;水压舱21内设有两个对称的止动台阶22,止动台阶22的边缘距水压舱21底部的距离大于进水管15直径,两止动台阶22间距小于密封环31底部宽度。由于耙吸管不规则摇动,弹性环32与吸泥管16口处于微小的滑动摩擦中,对弹性环32的磨损十分严重,因此使用能够自润滑的超高分子量聚乙烯制成的弹性环32的大大减小的磨损程度,延长了维修周期。弹性环32具有一定的厚度,补偿余量充足,即使少量磨损仍能够保持密封。The sealing ring 31 is ring-shaped, with a wide cross-section at the bottom and protrusions on the top, forming a "convex" shape; the bottom of the sealing ring 31 is located in the water ballast chamber 21, and the top of the sealing ring 31 is protruding toward the hull 17, and is fixed on the protrusion. The elastic ring 32 is made of ultra-high molecular weight polyethylene. The inner diameter, outer diameter and thickness of the bottom of the sealing ring 31 are adapted to the groove of the water ballast chamber 21; there are two symmetrical stop steps 22 in the water ballast chamber 21 The distance between the edge of the stop step 22 and the bottom of the water ballast tank 21 is greater than the diameter of the water inlet pipe 15, and the distance between the two stop steps 22 is less than the width of the bottom of the sealing ring 31. Due to the irregular shaking of the raking suction pipe, the elastic ring 32 and the mouth of the suction pipe 16 are in slight sliding friction, and the abrasion of the elastic ring 32 is very serious. Therefore, the elastic ring 32 made of self-lubricating ultra-high molecular weight polyethylene is used. The degree of wear is greatly reduced, and the maintenance cycle is prolonged. The elastic ring 32 has a certain thickness, and the compensation margin is sufficient, and the seal can be maintained even with a small amount of wear.
压盖分为内压盖41和外压盖42,内、外压盖42均为圆环形,内压盖41内侧、外压盖42外侧均与滑块11本体连接,内压盖41外侧压住密封环31凸起的内侧部分,外压盖42内侧压住密封环31凸起的外侧部分,内、外压盖42之间的间隙与密封环31凸起宽度匹配;The gland is divided into an inner gland 41 and an outer gland 42. The inner and outer glands 42 are both circular rings. The inner side of the inner gland 41 and the outer side of the outer gland 42 are both connected to the body of the slider 11, and the outer side of the inner gland 41 Press the inner part of the protrusion of the seal ring 31, the inner side of the outer gland 42 presses the outer part of the protrusion of the seal ring 31, and the gap between the inner and outer gland 42 matches the width of the protrusion of the seal ring 31;
回位弹簧有多组沿压盖圆周均匀分布,回位弹簧的组数与船体17吸泥管16口直径匹配;回位弹簧每组有两个,分别位于内、外压盖42内侧与密封环31底部之间。There are multiple sets of return springs evenly distributed along the circumference of the gland. The number of return springs matches the diameter of the 16 port of the suction pipe of the hull 17; there are two return springs in each group, which are located inside the inner and outer glands 42 and seals. Between the bottom of the ring 31.
在水压舱21与密封环31及压盖与密封环31的摩擦面上设有承磨环81。A wear-bearing ring 81 is provided on the friction surfaces of the water ballast chamber 21 and the sealing ring 31 and the gland and the sealing ring 31.
滑块11本体与压盖的外表面处于同一平面内,密封环31伸出的距离大于 滑块11本体与船体17吸泥管16口的间距。The body of the slider 11 and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 16 of the hull 17.
实施例2Example 2
一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,包括滑块11本体、水压舱21、密封环31、压盖、回位弹簧、进水管15、节流管23。A trailing suction dredger's side-side suction suction piston type sealing device includes a slider 11 body, a water ballast chamber 21, a sealing ring 31, a gland, a return spring, a water inlet pipe 15, and a throttle pipe 23.
水压舱21为截面呈矩形的环形凹槽,设在滑块11本体朝向船体17的一侧,环形凹槽的开口方向朝向船体17,其直径与船体17吸泥管16口匹配,在水压舱21底部上端设有进水管15,进水管15与滑块11本体上的高压冲水管14连接,在水压舱21底部下端均匀设置3两根节流管23,进水管15直径直径25mm,节流管23直径直径5mm,节流管23出口与水封室24连接,水封室设在内压盖内侧呈环形,水封室在朝向船体一侧开有沿内压盖圆周分布的若干个出水口,相邻两出水口中心距20mm,出水口直径2mm。The water ballast tank 21 is an annular groove with a rectangular cross section. It is arranged on the side of the slider 11 facing the hull 17. The opening direction of the annular groove faces the hull 17, and its diameter matches the suction pipe 16 of the hull 17. There is a water inlet pipe 15 at the upper end of the bottom of the ballast tank 21, which is connected to the high-pressure flushing pipe 14 on the body of the slider 11, and two throttle pipes 23 are evenly arranged at the lower end of the bottom of the water ballast tank 21. The diameter of the inlet pipe 15 is 25mm. , The throttle tube 23 has a diameter of 5mm, and the outlet of the throttle tube 23 is connected to the water seal chamber 24. The water seal chamber is arranged inside the inner gland in a ring shape, and the water seal chamber is opened on the side facing the hull along the circumference of the inner gland. Several water outlets, the center distance of two adjacent water outlets is 20mm, and the diameter of the water outlet is 2mm.
密封环31为环形,其截面底部较宽、顶部有凸起,形成“凸”字形;密封环31底部位于水压舱21内,密封环31顶部凸起朝向船体17,在凸起上固定有由聚四氟乙烯制成的弹性环32,密封环31底部的内径、外径、厚度与水压舱21凹槽相适配;水压舱21内设有两个对称的止动台阶22,止动台阶22的边缘距水压舱21底部的距离大于进水管15直径,两止动台阶22间距小于密封环31底部宽度。The sealing ring 31 is ring-shaped, with a wide cross-section at the bottom and protrusions on the top, forming a "convex" shape; the bottom of the sealing ring 31 is located in the water ballast chamber 21, and the top of the sealing ring 31 is protruding toward the hull 17, and is fixed on the protrusion. The elastic ring 32 is made of polytetrafluoroethylene. The inner diameter, outer diameter and thickness of the bottom of the sealing ring 31 are adapted to the groove of the water ballast chamber 21; the water ballast chamber 21 is provided with two symmetrical stop steps 22, The distance between the edge of the stop step 22 and the bottom of the water ballast tank 21 is greater than the diameter of the inlet pipe 15, and the distance between the two stop steps 22 is less than the width of the bottom of the seal ring 31.
压盖分为内压盖41和外压盖42,内、外压盖42均为圆环形,内压盖41内侧、外压盖42外侧均与滑块11本体连接,内压盖41外侧压住密封环31凸起的内侧部分,外压盖42内侧压住密封环31凸起的外侧部分,内、外压盖42之间的间隙与密封环31凸起宽度匹配;在内压盖41于凸起之间设有内骨架密封51,内压盖41上设有内环形槽,内环形槽内安装有内止动挡板52,内止动挡板52紧贴内骨架密封51外侧;在外压盖42于凸起之间设有外骨架密封53,外压盖42上设有外环形槽,外环形槽内安装有外止动挡板54,外止动挡板54紧贴外骨架密封53外侧。The gland is divided into an inner gland 41 and an outer gland 42. The inner and outer glands 42 are both circular rings. The inner side of the inner gland 41 and the outer side of the outer gland 42 are both connected to the body of the slider 11, and the outer side of the inner gland 41 Press the inner part of the protrusion of the sealing ring 31, the inner side of the outer gland 42 presses the outer part of the protrusion of the seal ring 31, and the gap between the inner and outer gland 42 matches the width of the protrusion of the seal ring 31; the inner gland 41 is provided with an inner frame seal 51 between the protrusions, an inner ring groove is provided on the inner pressure cover 41, an inner stop baffle 52 is installed in the inner ring groove, and the inner stop baffle 52 is close to the outer side of the inner frame seal 51 The outer frame seal 53 is provided between the outer gland 42 and the protrusions, the outer gland 42 is provided with an outer annular groove, and the outer stop baffle 54 is installed in the outer annular groove, and the outer stop baffle 54 is close to the outer The frame seal 53 outside.
回位弹簧有多组沿压盖圆周均匀分布,回位弹簧的组数与船体17吸泥管16口直径匹配;回位弹簧每组有两个,分别位于内、外压盖42内侧与密封环31底部之间。There are multiple sets of return springs evenly distributed along the circumference of the gland. The number of return springs matches the diameter of the 16 port of the suction pipe of the hull 17; there are two return springs in each group, which are located inside the inner and outer glands 42 and seals. Between the bottom of the ring 31.
在水压舱21与密封环31及压盖与密封环31的摩擦面上设有承磨环81。 滑块11本体与压盖的外表面处于同一平面内,密封环31伸出的距离大于滑块11本体与船体17吸泥管16口的间距。A wear-bearing ring 81 is provided on the friction surfaces of the water ballast chamber 21 and the sealing ring 31 and the gland and the sealing ring 31. The body of the slider 11 and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 16 of the hull 17.
实施例3Example 3
如图1~6所示,一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,包括滑块11本体、水压舱21、密封环31、压盖、回位弹簧、进水管15、节流管23。As shown in Figures 1 to 6, a trailing suction dredger's side suction water-acting piston type sealing device includes a slider 11 body, a water ballast chamber 21, a sealing ring 31, a gland, a return spring, and a water inlet pipe 15 , Throttle 23.
水压舱21为截面呈矩形的环形凹槽,设在滑块11本体朝向船体17的一侧,环形凹槽的开口方向朝向船体17,其直径与船体17吸泥管16口匹配,在水压舱21底部上端设有进水管15,进水管15与滑块11本体上的高压冲水管14连接,在连接处设有不锈钢制成的过滤网18,在水压舱21底部下端均匀设置2两根节流管23,进水管15直径25mm,节流管23直径6mm,节流管23出口与水封室24连接,水封室设在内压盖内侧呈环形,水封室在朝向船体一侧开有环形槽,槽口宽度2mm。或若干个出水口。The water ballast tank 21 is an annular groove with a rectangular cross section. It is arranged on the side of the slider 11 facing the hull 17. The opening direction of the annular groove faces the hull 17, and its diameter matches the suction pipe 16 of the hull 17. A water inlet pipe 15 is provided at the upper end of the bottom of the ballast tank 21. The inlet pipe 15 is connected to the high-pressure flushing pipe 14 on the body of the slider 11, and a filter screen 18 made of stainless steel is provided at the connection. 2 Two throttle pipes 23, the inlet pipe 15 has a diameter of 25mm, and the throttle pipe 23 has a diameter of 6mm. The outlet of the throttle pipe 23 is connected to the water seal chamber 24. The water seal chamber is arranged inside the inner gland in a ring shape, and the water seal chamber faces the hull. An annular groove is opened on one side, and the width of the groove is 2mm. Or several water outlets.
密封环31为环形,其截面底部较宽、顶部有凸起,形成“凸”字形;密封环31底部位于水压舱21内,密封环31顶部凸起朝向船体17,在凸起上固定有由尼龙制成的弹性环32,密封环31底部的内径、外径、厚度与水压舱21凹槽相适配;水压舱21内设有两个对称的止动台阶22,止动台阶22的边缘距水压舱21底部的距离大于进水管15直径,两止动台阶22间距小于密封环31底部宽度。在密封环31底部内侧与水压舱21之间设有内水密封61,在密封环31底部外侧与水压舱21之间设有外水密封62。内水密封61有两个,在两个内水密封61之间设有内定距环63;外水密封62有两个,在两个外水密封62之间设有外定距环64。The sealing ring 31 is ring-shaped, with a wide cross-section at the bottom and protrusions on the top, forming a "convex" shape; the bottom of the sealing ring 31 is located in the water ballast chamber 21, and the top of the sealing ring 31 is protruding toward the hull 17, and is fixed on the protrusion. The elastic ring 32 is made of nylon. The inner diameter, outer diameter and thickness of the bottom of the sealing ring 31 are adapted to the groove of the water ballast chamber 21; there are two symmetrical stop steps 22 in the water ballast chamber 21. The stop steps The distance between the edge of 22 and the bottom of the water ballast tank 21 is greater than the diameter of the inlet pipe 15, and the distance between the two stop steps 22 is less than the width of the bottom of the sealing ring 31. An inner water seal 61 is provided between the inner side of the bottom of the seal ring 31 and the water ballast tank 21, and an outer water seal 62 is provided between the outer side of the bottom of the seal ring 31 and the water ballast chamber 21. There are two inner water seals 61, and an inner distance ring 63 is arranged between the two inner water seals 61; there are two outer water seals 62, and an outer distance ring 64 is arranged between the two outer water seals 62.
压盖分为内压盖41和外压盖42,内、外压盖42均为圆环形,内压盖41内侧、外压盖42外侧均与滑块11本体连接,内压盖41外侧压住密封环31凸起的内侧部分,外压盖42内侧压住密封环31凸起的外侧部分,内、外压盖42之间的间隙与密封环31凸起宽度匹配;在内压盖41与密封环31凸起之间设有内骨架密封51,内压盖41上设有内环形槽,内环形槽内安装有内止动挡板52,内止动挡板52紧贴内骨架密封51外侧;在外压盖42与密封环31凸起之间设有外骨架密封53,外压盖42上设有外环形槽,外环形槽内安装有外止动挡板54,外止动挡板54紧贴外骨架密封53外侧。The gland is divided into an inner gland 41 and an outer gland 42. The inner and outer glands 42 are both circular rings. The inner side of the inner gland 41 and the outer side of the outer gland 42 are both connected to the body of the slider 11, and the outer side of the inner gland 41 Press the inner part of the protrusion of the sealing ring 31, the inner side of the outer gland 42 presses the outer part of the protrusion of the seal ring 31, and the gap between the inner and outer gland 42 matches the width of the protrusion of the seal ring 31; the inner gland An inner frame seal 51 is provided between 41 and the protrusion of the sealing ring 31, an inner ring groove is provided on the inner pressure cover 41, an inner stop baffle 52 is installed in the inner ring groove, and the inner stop baffle 52 is close to the inner frame The outer side of the seal 51; an outer frame seal 53 is provided between the outer gland 42 and the protrusion of the sealing ring 31, an outer annular groove is provided on the outer gland 42, and an outer stop baffle 54 is installed in the outer annular groove, and the outer stop The baffle 54 is close to the outside of the outer frame seal 53.
回位弹簧有多组沿压盖圆周均匀分布,回位弹簧的组数与船体17吸泥管16口直径匹配;回位弹簧每组有两个,分别位于内、外压盖42内侧与密封环31底部之间。压盖在设有回位弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖43,封盖43与压盖螺栓连接;回位弹簧包括顶销71、碟簧72、卡簧73,顶销71为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧73,销座紧贴密封环31,四片碟簧72以面对面的安装方式套在销杆上并位于销座与台阶之间。There are multiple sets of return springs evenly distributed along the circumference of the gland. The number of return springs matches the diameter of the 16 port of the suction pipe of the hull 17; there are two return springs in each group, which are located inside the inner and outer glands 42 and seals. Between the bottom of the ring 31. The pressure cover has a through hole at the place where the return spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover 43, and the cover 43 is connected with the pressure cover bolt; the return spring includes a top pin 71 and a disc spring 72 , Circlip 73, the top pin 71 is "T" shaped into a pin rod and a pin seat, the diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, and the top of the pin rod is provided with a circlip 73. The pin seat is close to the sealing ring 31, and the four disc springs 72 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
在水压舱21与密封环31及压盖与密封环31的摩擦面上设有承磨环81。滑块11本体与压盖的外表面处于同一平面内,密封环31伸出的距离大于滑块11本体与船体17吸泥管16口的间距。A wear-bearing ring 81 is provided on the friction surfaces of the water ballast chamber 21 and the sealing ring 31 and the gland and the sealing ring 31. The body of the slider 11 and the outer surface of the gland are in the same plane, and the extending distance of the sealing ring 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 16 of the hull 17.
本发明按照上述实施例进行了说明,应当理解,上述实施例不以任何形式限定本发明,凡采用等同替换或等效变换方式所获得的技术方案,均落在本发明的保护范围之内。The present invention has been described in accordance with the above-mentioned embodiments. It should be understood that the above-mentioned embodiments do not limit the present invention in any form, and all technical solutions obtained by equivalent substitutions or equivalent transformations fall within the protection scope of the present invention.

Claims (7)

  1. 一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,包括滑块本体、水压舱、密封环、压盖、回位弹簧、进水管、节流管;A trailing suction dredger's side-side suction action piston type sealing device, which is characterized in that it comprises a slider body, a water ballast chamber, a sealing ring, a gland, a return spring, a water inlet pipe, and a throttle pipe;
    所述水压舱为截面呈矩形的环形凹槽,在水压舱底部上端设有进水管,进水管与滑块本体上的高压冲水管连接,在水压舱底部下端设有节流管,进水管直径大于节流管直径;The water ballast tank is an annular groove with a rectangular cross section. A water inlet pipe is provided at the upper end of the bottom of the water ballast tank, and the water inlet pipe is connected with a high-pressure flushing pipe on the slider body, and a throttle pipe is provided at the lower end of the water ballast tank bottom. The diameter of the inlet pipe is greater than the diameter of the throttle pipe;
    所述密封环的截面呈凸字形;密封环底部位于水压舱内,密封环顶部为凸起并朝向船体,在凸起上固定有弹性环,密封环底部与水压舱凹槽相适配;The cross section of the sealing ring is convex; the bottom of the sealing ring is located in the water pressure tank, the top of the sealing ring is convex and facing the hull, and an elastic ring is fixed on the protrusion, and the bottom of the sealing ring is matched with the groove of the water pressure tank ;
    所述压盖分为内压盖和外压盖,内、外压盖均为圆环形,内压盖内侧、外压盖外侧均与滑块本体连接,内压盖外侧压住密封环凸起的内侧部分,外压盖内侧压住密封环凸起的外侧部分,内、外压盖之间的间隙与密封环凸起宽度匹配;The gland is divided into an inner gland and an outer gland. The inner and outer glands are both in a circular ring shape. The inner side of the inner gland and the outer side of the outer gland are both connected to the slider body, and the outer side of the inner gland presses the sealing ring convex The inner part of the outer gland presses the outer part of the sealing ring protrusion, and the gap between the inner and outer glands matches the width of the sealing ring protrusion;
    内压盖内侧设有环形水封室,节流管出口与水封室连接,水封室在朝向船体一侧开有环形槽或若干个出水口;The inner side of the inner gland is provided with an annular water seal chamber, the outlet of the throttle tube is connected with the water seal chamber, and the water seal chamber is provided with an annular groove or several water outlets on the side facing the hull;
    所述回位弹簧有多组沿压盖圆周均匀分布,回位弹簧的组数与船体吸泥管口直径匹配;所述回位弹簧每组有两个,分别位于内、外压盖内侧与密封环底部之间;There are multiple groups of the return springs evenly distributed along the circumference of the gland, and the number of groups of the return springs matches the diameter of the suction nozzle of the hull; there are two return springs in each group, which are located on the inner side of the inner and outer glands respectively. Between the bottom of the sealing ring;
    在所述水压舱与密封环之间、压盖与密封环之间的摩擦面上均设有承磨环。Wear-bearing rings are provided on the friction surfaces between the water ballast chamber and the sealing ring, and between the gland and the sealing ring.
  2. 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,所述节流管有2~3根,均匀分布于水压舱底部,所有节流管截面积之和小于进水管截面积。The trailing suction dredger's side suction water-acting piston type sealing device according to claim 1, characterized in that there are 2 to 3 throttling pipes, which are evenly distributed on the bottom of the water ballast tank, and all throttling The sum of the cross-sectional area of the pipe is smaller than the cross-sectional area of the inlet pipe.
  3. 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,所述水压舱内设有两个对称的止动台阶,止动台阶的边缘距水压舱底部的距离大于进水管直径,两止动台阶间距小于密封环底部宽度。The trailing suction dredger's side suction water-acting piston type sealing device according to claim 1, wherein two symmetrical stop steps are provided in the water ballast tank, and the distance between the edges of the stop steps is The distance between the bottom of the water ballast tank is greater than the diameter of the inlet pipe, and the distance between the two stop steps is less than the width of the bottom of the seal ring.
  4. 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,在所述内压盖与密封环凸起之间设有内骨架密封,内压盖上设有内环形槽,内环形槽内安装有内止动挡板,内止动挡板紧贴内骨架密封外侧;在所述外压盖与密封环凸起之间设有外骨架密封,外压盖上设有外环形槽,外环形槽内安装有外止动挡板,外止动挡板紧贴外骨架密封外侧。The trailing suction dredger's side suction water-acting piston type sealing device according to claim 1, wherein an inner frame seal is provided between the inner gland and the sealing ring protrusion, and the inner gland An inner annular groove is provided on the inner annular groove, and an inner stop baffle is installed in the inner annular groove, and the inner stop baffle is close to the outside of the inner frame seal; an outer frame seal is provided between the outer gland and the sealing ring protrusion, The outer gland is provided with an outer annular groove, and an outer stop baffle is installed in the outer annular groove, and the outer stop baffle is tightly attached to the outside of the outer frame seal.
  5. 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,在所述密封环底部内侧与水压舱之间设有内水密封,在所述密封环底部外侧与水压舱之间设有外水密封。The trailing suction dredger according to claim 1, characterized in that an internal water seal is provided between the inner side of the bottom of the sealing ring and the water ballast tank, and an internal water seal is provided between the inner side of the bottom of the sealing ring and the water ballast, and the An external water seal is provided between the outer side of the bottom of the sealing ring and the water pressure cabin.
  6. 根据权利要求5所述的一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,所述内水密封有两个,在两个内水密封之间设有内定距环;所述外水密封有两个,在两个外水密封之间设有外定距环。According to claim 5, a trailing suction dredger's side suction water action piston type sealing device, characterized in that there are two internal water seals, and an internal distance ring is arranged between the two internal water seals There are two external water seals, and an external distance ring is arranged between the two external water seals.
  7. 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口水作用活塞式密封装置,其特征在于,所述压盖在设有回位弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖,封盖与压盖螺栓连接;所述回位弹簧包括顶销、碟簧、卡簧,顶销为“T”形,分为销杆和销座;销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧,销座紧贴密封环,四片碟簧以面对面的安装方式套在销杆上并位于销座与台阶之间。The trailing suction dredger according to claim 1, characterized in that the pressure cover is provided with a through hole at the place where the return spring is provided, and the bottom of the through hole is provided with a step , The top of the through hole is provided with a cover, and the cover is connected with the gland by bolts; the return spring includes an ejector pin, a disc spring, and a circlip. The ejector pin is in a "T" shape and is divided into a pin rod and a pin seat; The diameter matches the through hole, the pin seat diameter matches the step, the pin rod passes through the through hole, the top of the pin rod is provided with a circlip, the pin seat is close to the sealing ring, and the four disc springs are mounted on the pin rod in a face-to-face installation manner. Located between the pin seat and the step.
PCT/CN2020/086381 2019-12-30 2020-04-23 Water acting piston-type sealing device for side suction port of trailing suction hopper dredger WO2021134991A1 (en)

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CN113356293B (en) * 2021-05-17 2022-07-29 苏州赛荣建筑装饰工程有限公司 Energy-saving motor pump based on lake treatment
CN115614554B (en) * 2022-11-22 2023-03-14 成都市市政工程设计研究院有限公司 Waterproof structure casing structure with flexible dynamic sealing assembly on neutral surface

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