WO2021134988A1 - Bidirectional sealing apparatus for shipside suction port of trailing suction hopper dredger - Google Patents
Bidirectional sealing apparatus for shipside suction port of trailing suction hopper dredger Download PDFInfo
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- WO2021134988A1 WO2021134988A1 PCT/CN2020/086254 CN2020086254W WO2021134988A1 WO 2021134988 A1 WO2021134988 A1 WO 2021134988A1 CN 2020086254 W CN2020086254 W CN 2020086254W WO 2021134988 A1 WO2021134988 A1 WO 2021134988A1
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- sealing ring
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/88—Dredgers; Soil-shifting machines mechanically-driven with arrangements acting by a sucking or forcing effect, e.g. suction dredgers
- E02F3/90—Component parts, e.g. arrangement or adaptation of pumps
- E02F3/92—Digging elements, e.g. suction heads
- E02F3/9293—Component parts of suction heads, e.g. edges, strainers for preventing the entry of stones or the like
Definitions
- the invention belongs to the technical field of dredging engineering machinery, and specifically relates to a two-way sealing device for a side suction port of a trailing suction dredger.
- the existing trailing suction dredger is a large self-propelled trailing suction dredger equipped with drag head excavators and hydraulic suction devices.
- drag head When dredging, move the trailing suction pipe along the side of the ship, and move the sliding block installed on the upper end of the trailing suction pipe to the side of the suction pipe to connect with the suction port of the hull, and at the same time, a high-pressure flushing pipe is connected.
- the drag head is equipped with a set of high-pressure nozzles, and the lower end of the raking suction pipe falls on the river/sea bed.
- the high-pressure nozzles of the drag head impact the river/sea bed to stir up the sand and form a sealed space inside the drag head.
- the mud is mixed, using the vacuum effect of the mud pump in the cabin to absorb the mud from the river/seabed through the drag head and the mud suction pipe into the mud bunker of the dredger.
- this kind of mud suction method of the mud pump in the cabin has problems such as excessively long pipelines, high-power mud pumps, large equipment investment, high operating costs, and limited suction depth.
- the current plan is to shorten the distance between the mud pump and the drag head by placing the mud pump in the middle of the trailing suction pipe, which can improve the construction efficiency and increase the working depth of the dredger.
- the sliding block and the trailing suction pipe and the sliding block and the hull suction are always in a negative pressure state, and there is no mud water leakage problem; but the mud pump is placed in front of the trailing suction pipe, the sliding block and the trailing suction pipe And the sliding block and the hull suction port are in a positive pressure state. If there is no good sealing device to seal the interface, it will cause mud water leakage and cause water pollution in the channel.
- the slider sealing devices designed both internationally and domestically are of airbag type.
- the device is equipped with an annular airbag on the slider, and the airbag is inflated after docking, and the airbag is inflated and sealed.
- the airbag is extremely easy to damage, has a short service life, and is frequently replaced.
- the main causes of damage are friction damage, improper inflation pressure, and improper installation. Due to the relative movement between the slider and the mud suction port, it will rub against the inflated airbag; if the airbag inflation pressure is too small, the airbag will not have a sealing effect.
- the present invention provides a two-way sealing device for the side suction port of a trailing suction dredger.
- a two-way sealing device for the side suction port of a trailing suction dredger for the side suction port of a trailing suction dredger.
- a set of sealing devices are respectively provided on the butting surface of the sliding block and the suction pipe and the connecting surface of the sliding block and the trailing suction pipe.
- the sealing device includes a cylinder, a sealing ring, and a gland , Reverse thrust spring, air seal;
- the cylinder faces the outside of the slider, and the bottom of the cylinder is provided with an air inlet;
- the sealing ring has a convex cross section, the bottom of the sealing ring is located in the cylinder, and an air inlet is provided at the bottom of the cylinder, and the top of the sealing ring protrudes from the outside of the cylinder.
- An elastic ring is fixed on the boss, the gland and the slider are fixed and press the two sides of the sealing ring boss, the reverse thrust spring is located between the inner side of the gland and the sealing ring, and the air seal is between the sealing ring and the cylinder;
- a communication pipe is arranged between the cylinders of the two sets of sealing devices.
- the principle is: after the trailing suction pipe is connected to the suction pipe, compressed air is introduced through the air inlet to push the sealing rings in the cylinders on both sides to extend, and the elastic ring on the boss on the top of the sealing ring squeezes the suction pipe mouth and Harrow the mouth of the suction pipe to form a seal. Since the sealing ring is pushed by compressed gas, the extended state of the sealing ring is dynamic, and the suction pipe mouth can always be attached to the suction pipe to seal during the shaking of the trailing suction pipe. When the operation is over, the air inlet stops passing compressed air, and the sealing ring retracts to the cylinder under the action of the reverse thrust spring to release the seal.
- the cross section of the cylinder is a rectangular annular groove, which is arranged on the side of the slider, the opening direction of the annular groove faces the outside of the slider, and the diameter of the cylinder matches the diameter of the connected pipeline.
- the bottom of the sealing ring is located in the cylinder, the top of the sealing ring is convex and facing the outside of the cylinder, an elastic ring is fixed on the protrusion, and the bottom of the sealing ring is matched with the groove of the cylinder; the elastic ring adopts self-lubricating high Molecular elastic ring. Due to the irregular shaking of the raking suction pipe, the elastic ring and the suction nozzle are in slight sliding friction, and the wear of the elastic ring is very serious. Therefore, the use of a self-lubricating polymer elastic ring greatly reduces the degree of wear and extends the maintenance cycle .
- the elastic ring has a certain thickness, which can keep the seal even with a small amount of wear.
- the polymer elastic material is selected from one of ultra-high molecular weight polyethylene, polytetrafluoroethylene, and nylon.
- the gland is divided into an inner gland and an outer gland, the inner and outer glands are both circular ring, the inner side of the inner gland and the outer side of the outer gland are both connected with the slider, and the outer side of the inner gland presses the sealing ring
- the gas seal is divided into an inner gas seal and an outer gas seal.
- the inner gas seal is located between the inner side of the bottom of the seal ring and the cylinder, and the outer gas seal is located between the outer side of the bottom of the seal ring and the cylinder.
- an inner frame seal is provided between the inner gland and the sealing ring boss, an inner annular groove is provided on the inner gland, and an inner stop baffle is installed in the inner annular groove, and the inner stop baffle is in close contact with
- an outer frame seal is provided between the outer gland and the sealing ring boss, the outer gland is provided with an outer annular groove, and an outer stop baffle is installed in the outer annular groove, and the outer stopper
- the board is close to the outside of the outer frame seal.
- the muddy water needs to withstand the impact of the inner gland and the sealing ring boss. The pressure of the muddy water is relatively high, and it must rush into the gap between the inner gland and the sealing ring boss, which will adversely affect the reset disc spring.
- a skeleton seal is arranged between the inner gland and the sealing ring boss to prevent muddy water from entering, and to fix the skeleton seal, an annular groove is arranged on the gland, and a retaining baffle similar to a circlip is installed in the annular groove.
- a line is also set between the outer gland and the sealing ring boss The skeleton is sealed.
- the self-lubricating polymer elastic ring on the top of the seal ring can effectively reduce the wear and tear, and can adapt to the relative movement between the slider and the mud suction port to maintain a good seal;
- Figure 1 is a schematic diagram of the position of the sealing device in the slider
- Figure 2 is a schematic diagram of the sealing device when the slider is docked with the mud suction port
- Figure 3 is a schematic diagram of the relative position of the sealing device, the suction pipe and the trailing suction pipe;
- Fig. 4 A partial enlarged schematic view of the cross section of the sealing device
- Figure 5 is a partial enlarged schematic view of the gland in the sealing device
- Figure 6 is a partial enlarged schematic diagram of the outer gland of the sealing device
- a two-way sealing device for the side suction port of a trailing suction dredger A set of sealing devices 12 are respectively provided on the butting surface of the sliding block 11 and the suction pipe 13 and the connection surface of the sliding block 11 and the trailing suction pipe 14.
- the sealing device 12 includes an air cylinder 21.
- Seal ring 31, gland, reverse thrust spring, air seal the cylinder 21 faces the outside of the slider 11, and the bottom of the cylinder 21 is provided with an air inlet 23; the cross section of the seal ring 31 is convex, and the seal ring 31 The bottom is located in the cylinder 21, the bottom of the cylinder 21 is provided with an air inlet 23, the top of the sealing ring 31 protrudes outside the cylinder 21, an elastic ring 32 is fixed on the protrusion, and the gland is fixed with the slider 11 and presses the sealing ring 31
- the reverse thrust spring is located between the inner side of the gland and the sealing ring 31, and the air seal is located between the sealing ring 31 and the cylinder 21; a connecting pipe 24 is provided between the cylinders 21 of the two sets of sealing devices 12.
- the cross section of the cylinder 21 is a rectangular annular groove, which is arranged on the side of the slider 11, the opening direction of the annular groove faces the outside of the slider 11, and the diameter of the cylinder 21 matches the diameter of the connected pipeline.
- the bottom of the sealing ring 31 is located in the cylinder 21, the top of the sealing ring 31 is convex and facing the outside of the cylinder 21, and an elastic ring 32 is fixed on the protrusion, and the bottom of the sealing ring 31 matches the groove of the cylinder 21;
- the ring 32 is an elastic ring 32 made of nylon.
- a wear ring 71 is provided on the friction surfaces of the cylinder 21 and the sealing ring 31 and the gland and the sealing ring 31.
- the pressure cover is divided into an inner pressure cover 41 and an outer pressure cover 42.
- the inner and outer pressure covers 42 are both in a circular ring shape.
- the inner side of the inner pressure cover 41 and the outer side of the outer pressure cover 42 are both connected to the slider 11, and the inner pressure cover 41
- the outside presses the convex inner part of the sealing ring 31, the inside of the outer gland 42 presses the convex outside part of the seal ring 31, and the gap between the inner and outer glands 42 matches the convex width of the seal ring 31.
- the air seal is divided into an inner air seal 61 and an outer air seal 62.
- the inner air seal 61 is located between the inner side of the bottom of the sealing ring 31 and the cylinder 21, and the outer air seal 62 is located between the outer side of the bottom of the sealing ring 31 and the cylinder 21.
- a two-way sealing device for the side suction port of a trailing suction dredger A set of sealing devices 12 are respectively provided on the butting surface of the sliding block 11 and the suction pipe 13 and the connection surface of the sliding block 11 and the trailing suction pipe 14.
- the sealing device 12 includes an air cylinder 21.
- Seal ring 31, gland, reverse thrust spring, air seal the cylinder 21 faces the outside of the slider 11, and the bottom of the cylinder 21 is provided with an air inlet 23; the cross section of the seal ring 31 is convex, and the seal ring 31 The bottom is located in the cylinder 21, the bottom of the cylinder 21 is provided with an air inlet 23, the top of the sealing ring 31 protrudes outside the cylinder 21, an elastic ring 32 is fixed on the protrusion, and the gland is fixed with the slider 11 and presses the sealing ring 31
- the reverse thrust spring is located between the inner side of the gland and the sealing ring 31, and the air seal is located between the sealing ring 31 and the cylinder 21; a connecting pipe 24 is provided between the cylinders 21 of the two sets of sealing devices 12.
- the cross section of the cylinder 21 is a rectangular annular groove, which is arranged on the side of the slider 11, the opening direction of the annular groove faces the outside of the slider 11, and the diameter of the cylinder 21 matches the diameter of the connected pipeline.
- Two symmetrical stop steps 22 are provided in the cylinder 21. The distance between the edge of the stop step 22 and the bottom of the cylinder 21 is greater than the diameter of the air inlet 23, and the distance between the two stop steps 22 is less than the width of the bottom of the seal ring 31.
- the bottom of the sealing ring 31 is located in the cylinder 21, the top of the sealing ring 31 is convex and facing the outside of the cylinder 21, and an elastic ring 32 is fixed on the protrusion, and the bottom of the sealing ring 31 matches the groove of the cylinder 21;
- the ring 32 is an elastic ring 32 made of polytetrafluoroethylene.
- a wear ring 71 is provided on the friction surfaces of the cylinder 21 and the sealing ring 31 and the gland and the sealing ring 31.
- the pressure cover is divided into an inner pressure cover 41 and an outer pressure cover 42.
- the inner and outer pressure covers 42 are both in a circular ring shape.
- the inner side of the inner pressure cover 41 and the outer side of the outer pressure cover 42 are both connected to the slider 11, and the inner pressure cover 41
- the outside presses the convex inner part of the sealing ring 31, the inside of the outer gland 42 presses the convex outside part of the seal ring 31, and the gap between the inner and outer glands 42 matches the convex width of the seal ring 31.
- the gland is provided with a through hole where a reverse thrust spring is provided, the bottom of the through hole is provided with a step, and the top of the through hole is provided with a sealing plate 54 which is connected with the gland bolt;
- the reverse thrust spring includes a top pin 51, a disc
- the spring 52, the circlip 53, and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat.
- the diameter of the pin rod matches the through hole, and the diameter of the pin seat matches the step.
- the pin rod passes through the through hole, and the top of the pin rod is set
- the circlip 53 and the pin seat are close to the sealing ring 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
- the air seal is divided into an inner air seal 61 and an outer air seal 62.
- the inner air seal 61 is located between the inner side of the bottom of the sealing ring 31 and the cylinder 21, and the outer air seal 62 is located between the outer side of the bottom of the sealing ring 31 and the cylinder 21.
- a two-way sealing device for the side suction port of a trailing suction dredger is provided with a set of sealing devices 12 on the butting surface of the sliding block 11 and the suction pipe 13 and the connection surface of the sliding block 11 and the trailing suction pipe 14 respectively.
- the sealing device 12 includes a cylinder 21, a sealing ring 31, a gland, a reverse thrust spring, and an air seal; the cylinder 21 faces the outside of the slider 11, and the bottom of the cylinder 21 is provided with an air inlet 23;
- the cross section is convex, the bottom of the sealing ring 31 is located in the cylinder 21, the bottom of the cylinder 21 is provided with an air inlet 23, the top of the sealing ring 31 protrudes outside the cylinder 21, and an elastic ring 32 is fixed on the boss, the gland and the slider 11 Fix and press the two protruding sides of the sealing ring 31, the reverse thrust spring is located between the inner side of the gland and the sealing ring 31, and the air seal is located between the sealing ring 31 and the cylinder 21; between the cylinders 21 of the two sets of sealing devices 12 With a connecting pipe 24.
- the cross section of the cylinder 21 is a rectangular annular groove, which is arranged on the side of the slider 11, the opening direction of the annular groove faces the outside of the slider 11, and the diameter of the cylinder 21 matches the diameter of the connected pipeline.
- Two symmetrical stop steps 22 are provided in the cylinder 21. The distance between the edge of the stop step 22 and the bottom of the cylinder 21 is greater than the diameter of the air inlet 23, and the distance between the two stop steps 22 is less than the width of the bottom of the seal ring 31.
- the bottom of the sealing ring 31 is located in the cylinder 21, the top of the sealing ring 31 is convex and facing the outside of the cylinder 21, and an elastic ring 32 is fixed on the protrusion, and the bottom of the sealing ring 31 matches the groove of the cylinder 21;
- the ring 32 is an elastic ring 32 made of ultra-high molecular weight polyethylene.
- a wear ring 71 is provided on the friction surfaces of the cylinder 21 and the sealing ring 31 and the gland and the sealing ring 31.
- the pressure cover is divided into an inner pressure cover 41 and an outer pressure cover 42.
- the inner and outer pressure covers 42 are both in a circular ring shape.
- the inner side of the inner pressure cover 41 and the outer side of the outer pressure cover 42 are both connected to the slider 11, and the inner pressure cover 41
- the outside presses the convex inner part of the sealing ring 31, the inside of the outer gland 42 presses the convex outside part of the seal ring 31, and the gap between the inner and outer glands 42 matches the convex width of the seal ring 31.
- An inner frame seal 81 is provided between the inner pressure cover 41 and the bosses, an inner annular groove is provided on the inner pressure cover 41, an inner stop baffle 82 is installed in the inner ring groove, and the inner stop baffle 82 is tight. Attached to the outside of the inner frame seal 81; an outer frame seal 83 is provided between the outer gland 42 and the bosses, an outer annular groove is provided on the outer gland 42, and an outer stop baffle 84 is installed in the outer annular groove, The outer stop baffle 84 is close to the outside of the outer frame seal 83.
- the gland is provided with a through hole where a reverse thrust spring is provided, the bottom of the through hole is provided with a step, and the top of the through hole is provided with a sealing plate 54 which is connected with the gland bolt;
- the reverse thrust spring includes a top pin 51, a disc
- the spring 52, the circlip 53, and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat.
- the diameter of the pin rod matches the through hole, and the diameter of the pin seat matches the step.
- the pin rod passes through the through hole, and the top of the pin rod is set
- the circlip 53 and the pin seat are close to the sealing ring 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
- the air seal is divided into an inner air seal 61 and an outer air seal 62.
- the inner air seal 61 is located between the inner side of the bottom of the sealing ring 31 and the cylinder 21, and the outer air seal 62 is located between the outer side of the bottom of the sealing ring 31 and the cylinder 21.
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Abstract
Description
本发明属于疏浚工程机械技术领域,具体涉及一种耙吸式挖泥船舷侧吸口双向密封装置。The invention belongs to the technical field of dredging engineering machinery, and specifically relates to a two-way sealing device for a side suction port of a trailing suction dredger.
现有的耙吸式挖泥船是一种装备有耙头挖掘机具和水力吸泥装置的大型自航耙吸式挖泥船。挖泥时,将耙吸管沿船舷下方,耙吸管的上端安装的滑块移动至舷侧吸泥管口处与船体吸口对接,同时对接一根高压冲水管,高压冲水管通至耙头,在耙头设置一组高压喷头,耙吸管下端落在河/海床上,在船舶拖拽中,通过耙头高压喷头对河/海床进行冲击,搅起泥沙,在耙头内部形成密封空间进行泥浆混合,利用舱内泥泵的真空作用,通过耙头和吸泥管自河/海底吸收泥浆进入挖泥船的泥仓中。但是这种舱内泥泵的吸泥方式,存在管路过长,需要设置大功率泥泵,设备投入大,运行成本高,吸呢深度有限等问题。The existing trailing suction dredger is a large self-propelled trailing suction dredger equipped with drag head excavators and hydraulic suction devices. When dredging, move the trailing suction pipe along the side of the ship, and move the sliding block installed on the upper end of the trailing suction pipe to the side of the suction pipe to connect with the suction port of the hull, and at the same time, a high-pressure flushing pipe is connected. The drag head is equipped with a set of high-pressure nozzles, and the lower end of the raking suction pipe falls on the river/sea bed. During the towing of the ship, the high-pressure nozzles of the drag head impact the river/sea bed to stir up the sand and form a sealed space inside the drag head. The mud is mixed, using the vacuum effect of the mud pump in the cabin to absorb the mud from the river/seabed through the drag head and the mud suction pipe into the mud bunker of the dredger. However, this kind of mud suction method of the mud pump in the cabin has problems such as excessively long pipelines, high-power mud pumps, large equipment investment, high operating costs, and limited suction depth.
为解决上述问题,目前的方案是:通过将泥泵前置于耙吸管中段,缩短泥泵与耙头的距离,可以提升施工效率,加大挖泥船的作业深度。但是随之而来又产生了新的问题。原有使用舱内泥泵时,滑块与耙吸管及滑块与船体吸口之间始终处于负压状态,不存在泥水泄漏问题;但将泥泵前置于耙吸管后,滑块与耙吸管及滑块与船体吸口对接处于正压状态,如果没有良好的密封装置来密封接口,会产生泥水泄漏问题,造成航道的水质污染。因滑块与舷边滑轨装配间隙的影响,耙头着地的瞬间,滑块与吸口扣环之间有瞬时相对运动,而且船舶在拖拽耙吸管时,由于河/海床起伏不定,存在坚硬与柔软区域,耙吸管经过时存在上下、左右方向的摇摆,使得滑块与吸泥口之间有非平面扭动,滑块与耙吸管之间有平面内的转动。由于这些相对运动的存在,需要将接触面密封才能避免泄漏。In order to solve the above problems, the current plan is to shorten the distance between the mud pump and the drag head by placing the mud pump in the middle of the trailing suction pipe, which can improve the construction efficiency and increase the working depth of the dredger. But then came new problems. When the mud pump in the cabin is used, the sliding block and the trailing suction pipe and the sliding block and the hull suction are always in a negative pressure state, and there is no mud water leakage problem; but the mud pump is placed in front of the trailing suction pipe, the sliding block and the trailing suction pipe And the sliding block and the hull suction port are in a positive pressure state. If there is no good sealing device to seal the interface, it will cause mud water leakage and cause water pollution in the channel. Due to the impact of the assembly gap between the slider and the side slide, the moment the drag head hits the ground, there is an instant relative movement between the slider and the suction buckle, and when the ship is dragging the rake straw, there is a fluctuating river/seabed. In the hard and soft areas, there is a swing in the up and down and left and right directions when the raking suction tube passes, so that there is a non-planar twist between the slider and the mud suction port, and there is in-plane rotation between the sliding block and the raking suction tube. Due to these relative movements, the contact surface needs to be sealed to avoid leakage.
目前国际和国内设计的滑块密封装置均为气囊型式,该装置是在滑块上设置一环形气囊,对接后向气囊充气,气囊膨胀后密封。但是在实际使用过程中发现,该气囊极易损坏,使用寿命短,更换频繁。损坏的原因主要有摩擦破损、充气压力不当、安装不当造成。由于滑块与吸泥口之间有相对运动,所以会摩擦充气后的气囊;气囊充气压力过小,起不到密封作用,压力过大时气囊长时间疲劳运动缩短寿命,而且不论气压过大或过小都会加速气囊的磨损;由于气囊是弹性件,缺乏支撑,安装进滑块时,如安装不当极易使气囊少部分突出于滑块,以致下水 即坏,对人员的熟练度有较高的要求。目前行业内多家设计单位和船厂均在公关这一问题,始终未能解决。At present, the slider sealing devices designed both internationally and domestically are of airbag type. The device is equipped with an annular airbag on the slider, and the airbag is inflated after docking, and the airbag is inflated and sealed. However, it was found in actual use that the airbag is extremely easy to damage, has a short service life, and is frequently replaced. The main causes of damage are friction damage, improper inflation pressure, and improper installation. Due to the relative movement between the slider and the mud suction port, it will rub against the inflated airbag; if the airbag inflation pressure is too small, the airbag will not have a sealing effect. When the pressure is too high, the airbag will be fatigued for a long time and shorten the service life, and no matter the air pressure is too high Or too small will accelerate the wear of the airbag; because the airbag is an elastic part and lacks support, when it is installed into the slider, if the installation is improper, it is easy to make a small part of the airbag protrude from the slider. High demands. At present, many design units and shipyards in the industry are dealing with the issue of public relations, which has not been resolved.
发明内容Summary of the invention
为克服上述技术问题,本发明提供了一种耙吸式挖泥船舷侧吸口双向密封装置。In order to overcome the above technical problems, the present invention provides a two-way sealing device for the side suction port of a trailing suction dredger.
为达到上述目的,本发明是通过以下的技术方案来实现的。In order to achieve the above objective, the present invention is achieved through the following technical solutions.
一种耙吸式挖泥船舷侧吸口双向密封装置,在滑块与吸泥管对接面和滑块与耙吸管连接面分别设有一套密封装置,所述密封装置包括气缸、密封环、压盖、反推弹簧、气封;A two-way sealing device for the side suction port of a trailing suction dredger. A set of sealing devices are respectively provided on the butting surface of the sliding block and the suction pipe and the connecting surface of the sliding block and the trailing suction pipe. The sealing device includes a cylinder, a sealing ring, and a gland , Reverse thrust spring, air seal;
所述气缸朝向滑块外侧,气缸底部设有进气口;所述密封环的截面呈凸字形,密封环底部位于气缸内,在气缸底部设有进气口,密封环顶部凸起气缸外侧,在凸起上固定有弹性环,压盖与滑块固定并压住密封环凸起两边,反推弹簧位于压盖内侧与密封环之间,气封位于密封环与气缸之间;The cylinder faces the outside of the slider, and the bottom of the cylinder is provided with an air inlet; the sealing ring has a convex cross section, the bottom of the sealing ring is located in the cylinder, and an air inlet is provided at the bottom of the cylinder, and the top of the sealing ring protrudes from the outside of the cylinder. An elastic ring is fixed on the boss, the gland and the slider are fixed and press the two sides of the sealing ring boss, the reverse thrust spring is located between the inner side of the gland and the sealing ring, and the air seal is between the sealing ring and the cylinder;
所述两套密封装置的气缸之间设有连通管。A communication pipe is arranged between the cylinders of the two sets of sealing devices.
其原理为:在耙吸管与吸泥管对接后,通过进气口通入压缩空气,推动两侧气缸中的密封环伸出,密封环顶部凸台上的弹性环挤压吸泥管口和耙吸管口,形成密封。由于顶推密封环的是压缩气体,密封环伸出的状态是动态的,在耙吸管摇动过程中能够始终贴合吸泥管口,进行密封。当作业结束时,进气口停止通入压缩空气,密封环在反推弹簧的作用下缩回气缸,解除密封。The principle is: after the trailing suction pipe is connected to the suction pipe, compressed air is introduced through the air inlet to push the sealing rings in the cylinders on both sides to extend, and the elastic ring on the boss on the top of the sealing ring squeezes the suction pipe mouth and Harrow the mouth of the suction pipe to form a seal. Since the sealing ring is pushed by compressed gas, the extended state of the sealing ring is dynamic, and the suction pipe mouth can always be attached to the suction pipe to seal during the shaking of the trailing suction pipe. When the operation is over, the air inlet stops passing compressed air, and the sealing ring retracts to the cylinder under the action of the reverse thrust spring to release the seal.
进一步地所述气缸其截面为呈矩形的环形凹槽,设在滑块的侧面,环形凹槽的开口方向朝向滑块外侧,气缸直径与对接的管路口径匹配。Further, the cross section of the cylinder is a rectangular annular groove, which is arranged on the side of the slider, the opening direction of the annular groove faces the outside of the slider, and the diameter of the cylinder matches the diameter of the connected pipeline.
进一步地所述密封环底部位于气缸内,密封环顶部为凸起并朝向气缸外侧,在凸起上固定有弹性环,密封环底部与气缸凹槽相适配;所述弹性环采用自润滑高分子弹性环。由于耙吸管不规则摇动,弹性环与吸泥管口处于微小的滑动摩擦中,对弹性环的磨损十分严重,因此使用能够自润滑高分子弹性环的大大减小的磨损程度,延长了维修周期。弹性环具有一定的厚度,即使少量磨损仍能够保持密封。高分子弹性材料选用超高分子量聚乙烯、聚四氟乙烯、尼龙中的一种。Further, the bottom of the sealing ring is located in the cylinder, the top of the sealing ring is convex and facing the outside of the cylinder, an elastic ring is fixed on the protrusion, and the bottom of the sealing ring is matched with the groove of the cylinder; the elastic ring adopts self-lubricating high Molecular elastic ring. Due to the irregular shaking of the raking suction pipe, the elastic ring and the suction nozzle are in slight sliding friction, and the wear of the elastic ring is very serious. Therefore, the use of a self-lubricating polymer elastic ring greatly reduces the degree of wear and extends the maintenance cycle . The elastic ring has a certain thickness, which can keep the seal even with a small amount of wear. The polymer elastic material is selected from one of ultra-high molecular weight polyethylene, polytetrafluoroethylene, and nylon.
进一步地所述压盖分为内压盖和外压盖,内、外压盖均为圆环形,内压盖内侧、外压盖外侧均与滑块连接,内压盖外侧压住密封环凸起的内侧部分,外压盖内侧压住密封环凸起的外侧部分,内、外压盖之间的间隙与密封环凸起宽度匹配。Further, the gland is divided into an inner gland and an outer gland, the inner and outer glands are both circular ring, the inner side of the inner gland and the outer side of the outer gland are both connected with the slider, and the outer side of the inner gland presses the sealing ring The inner part of the protrusion, the inner side of the outer gland presses the outer part of the sealing ring protrusion, and the gap between the inner and outer glands matches the width of the sealing ring protrusion.
进一步地所述反推弹簧有多组沿压盖圆周均匀分布,反推弹簧的组数与对接管路口径匹配;所述反推弹簧每组有两个,分别位于内、外压盖内侧与密封环凸台两侧的端面之间。Further, there are multiple sets of reverse thrust springs evenly distributed along the circumference of the gland, and the number of reverse thrust springs matches the diameter of the docking pipeline; there are two reverse thrust springs in each group, which are located on the inner side of the inner and outer glands. Between the end faces on both sides of the sealing ring boss.
进一步地所述气封分为内气封和外气封,内气封位于密封环底部内侧与气缸之间,外气封位于密封环底部外侧与气缸之间。优选的地所述内气封有两个;所述外气封有两个。由于靠气压来推动密封环,有效的气体密封非常必要。鉴于为了更好密封气体,采用双气封密封。Further, the gas seal is divided into an inner gas seal and an outer gas seal. The inner gas seal is located between the inner side of the bottom of the seal ring and the cylinder, and the outer gas seal is located between the outer side of the bottom of the seal ring and the cylinder. Preferably, there are two inner air seals; and two outer air seals. Since air pressure is used to push the seal ring, effective gas sealing is very necessary. In order to better seal the gas, double gas seals are used.
进一步地在所述内压盖与密封环凸台之间设有内骨架密封,内压盖上设有内环形槽,内环形槽内安装有内止动挡板,内止动挡板紧贴内骨架密封外侧;在所述外压盖与密封环凸台之间设有外骨架密封,外压盖上设有外环形槽,外环形槽内安装有外止动挡板,外止动挡板紧贴外骨架密封外侧。在内压盖与密封环凸台之间需要承受泥水的冲击,泥水的压力较大,肯定冲入内压盖与密封环凸台之间缝隙中,进而对复位碟簧造成不利影响。因此在内压盖与密封环凸台之间设置骨架密封,阻止泥水进入,为固定骨架密封,在压盖上设置环形槽,在环形槽内安装类似卡簧的止动挡板。在外压盖与密封环凸台之间虽没有高压的泥水,只有吸泥管所处位置的水压,为了保护碟簧组件不受海水腐蚀,在外压盖与密封环凸台之间也设置一道骨架密封。Further, an inner frame seal is provided between the inner gland and the sealing ring boss, an inner annular groove is provided on the inner gland, and an inner stop baffle is installed in the inner annular groove, and the inner stop baffle is in close contact with The inner frame seals the outside; an outer frame seal is provided between the outer gland and the sealing ring boss, the outer gland is provided with an outer annular groove, and an outer stop baffle is installed in the outer annular groove, and the outer stopper The board is close to the outside of the outer frame seal. The muddy water needs to withstand the impact of the inner gland and the sealing ring boss. The pressure of the muddy water is relatively high, and it must rush into the gap between the inner gland and the sealing ring boss, which will adversely affect the reset disc spring. Therefore, a skeleton seal is arranged between the inner gland and the sealing ring boss to prevent muddy water from entering, and to fix the skeleton seal, an annular groove is arranged on the gland, and a retaining baffle similar to a circlip is installed in the annular groove. Although there is no high-pressure muddy water between the outer gland and the sealing ring boss, only the water pressure where the suction pipe is located. In order to protect the disc spring assembly from seawater corrosion, a line is also set between the outer gland and the sealing ring boss The skeleton is sealed.
有益效果:与现有技术相比,本发明的优点在于:Beneficial effects: Compared with the prior art, the advantages of the present invention are:
1)使用气缸密封环代替气囊,延长了密封装置的使用寿命;1) The use of cylinder sealing ring instead of airbags prolongs the service life of the sealing device;
2)密封环顶部的自润滑高分子弹性环能有效减少摩损,并能适应滑块与吸泥口之间的相对运动,保持良好密封;2) The self-lubricating polymer elastic ring on the top of the seal ring can effectively reduce the wear and tear, and can adapt to the relative movement between the slider and the mud suction port to maintain a good seal;
3)采用双向密封,同时将滑块两侧的对接口同时密封。3) Two-way sealing is adopted, and the opposite interfaces on both sides of the slider are simultaneously sealed.
图1为密封装置在滑块中所处位置示意图;Figure 1 is a schematic diagram of the position of the sealing device in the slider;
图2为滑块与吸泥口对接时密封装置示意图;Figure 2 is a schematic diagram of the sealing device when the slider is docked with the mud suction port;
图3为密封装置与吸泥管和耙吸管相对位置示意图;Figure 3 is a schematic diagram of the relative position of the sealing device, the suction pipe and the trailing suction pipe;
图4密封装置截面局部放大示意图;Fig. 4 A partial enlarged schematic view of the cross section of the sealing device;
图5为密封装置内压盖处局部放大示意图;Figure 5 is a partial enlarged schematic view of the gland in the sealing device;
图6为密封装置外压盖处局部放大示意图;Figure 6 is a partial enlarged schematic diagram of the outer gland of the sealing device;
其中11.滑块,12.密封装置,13.吸泥管,14.耙吸管,15.船体,21.气缸,22. 止动台阶,23.进气口,24.连通管,31.密封环,32.弹性环,41.内压盖,42.外压盖,51.顶销,52.碟簧,53.卡簧,54.封板,61.内气封,62.外气封,71.耐磨环,81.内骨架密封,82.内止动挡板,83.外骨架密封,84.外止动挡板。Among them, 11. Slider, 12. Sealing device, 13. Suction pipe, 14. Harrow suction pipe, 15. Hull, 21. Cylinder, 22. Stop step, 23. Air inlet, 24. Connecting pipe, 31. Seal Ring, 32. Elastic ring, 41. Inner gland, 42. Outer gland, 51. Top pin, 52. Disc spring, 53. Circlip, 54. Seal plate, 61. Inner air seal, 62. Outer air seal , 71. Wear ring, 81. Inner frame seal, 82. Inner stop baffle, 83. Outer frame seal, 84. Outer stop baffle.
下面结合实例对本发明作进一步的详细说明。本发明所用的原料均为市售产品。The present invention will be further described in detail below in conjunction with examples. The raw materials used in the present invention are all commercially available products.
实施例1Example 1
一种耙吸式挖泥船舷侧吸口双向密封装置,在滑块11与吸泥管13对接面和滑块11与耙吸管14连接面分别设有一套密封装置12,所述密封装置12包括气缸21、密封环31、压盖、反推弹簧、气封;所述气缸21朝向滑块11外侧,气缸21底部设有进气口23;所述密封环31的截面呈凸字形,密封环31底部位于气缸21内,在气缸21底部设有进气口23,密封环31顶部凸起气缸21外侧,在凸起上固定有弹性环32,压盖与滑块11固定并压住密封环31凸起两边,反推弹簧位于压盖内侧与密封环31之间,气封位于密封环31与气缸21之间;所述两套密封装置12的气缸21之间设有连通管24。A two-way sealing device for the side suction port of a trailing suction dredger. A set of sealing
所述气缸21其截面为呈矩形的环形凹槽,设在滑块11的侧面,环形凹槽的开口方向朝向滑块11外侧,气缸21直径与对接的管路口径匹配。The cross section of the
所述密封环31底部位于气缸21内,密封环31顶部为凸起并朝向气缸21外侧,在凸起上固定有弹性环32,密封环31底部与气缸21凹槽相适配;所述弹性环32采用尼龙制成的弹性环32。The bottom of the sealing
气缸21与密封环31及压盖与密封环31的摩擦面上设有耐磨环71。A
所述压盖分为内压盖41和外压盖42,内、外压盖42均为圆环形,内压盖41内侧、外压盖42外侧均与滑块11连接,内压盖41外侧压住密封环31凸起的内侧部分,外压盖42内侧压住密封环31凸起的外侧部分,内、外压盖42之间的间隙与密封环31凸起宽度匹配。The pressure cover is divided into an
所述反推弹簧有多组沿压盖圆周均匀分布,反推弹簧的组数与对接管路口径匹配;所述反推弹簧每组有两个,分别位于内、外压盖42内侧与密封环31底部之间。There are multiple sets of reverse thrust springs evenly distributed along the circumference of the gland, and the number of reverse thrust springs matches the diameter of the docking pipeline; there are two reverse thrust springs in each group, located on the inner side of the inner and
所述气封分为内气封61和外气封62,内气封61位于密封环31底部内侧 与气缸21之间,外气封62位于密封环31底部外侧与气缸21之间。The air seal is divided into an
所述内气封61有两个;所述外气封62有两个。There are two inner air seals 61; there are two outer air seals 62.
实施例2Example 2
一种耙吸式挖泥船舷侧吸口双向密封装置,在滑块11与吸泥管13对接面和滑块11与耙吸管14连接面分别设有一套密封装置12,所述密封装置12包括气缸21、密封环31、压盖、反推弹簧、气封;所述气缸21朝向滑块11外侧,气缸21底部设有进气口23;所述密封环31的截面呈凸字形,密封环31底部位于气缸21内,在气缸21底部设有进气口23,密封环31顶部凸起气缸21外侧,在凸起上固定有弹性环32,压盖与滑块11固定并压住密封环31凸起两边,反推弹簧位于压盖内侧与密封环31之间,气封位于密封环31与气缸21之间;所述两套密封装置12的气缸21之间设有连通管24。A two-way sealing device for the side suction port of a trailing suction dredger. A set of sealing
所述气缸21其截面为呈矩形的环形凹槽,设在滑块11的侧面,环形凹槽的开口方向朝向滑块11外侧,气缸21直径与对接的管路口径匹配。气缸21内设有两个对称的止动台阶22,止动台阶22的边缘距气缸21底部的距离大于进气口23直径,两止动台阶22间距小于密封环31底部宽度。The cross section of the
所述密封环31底部位于气缸21内,密封环31顶部为凸起并朝向气缸21外侧,在凸起上固定有弹性环32,密封环31底部与气缸21凹槽相适配;所述弹性环32采用聚四氟乙烯制成的弹性环32。The bottom of the sealing
气缸21与密封环31及压盖与密封环31的摩擦面上设有耐磨环71。A
所述压盖分为内压盖41和外压盖42,内、外压盖42均为圆环形,内压盖41内侧、外压盖42外侧均与滑块11连接,内压盖41外侧压住密封环31凸起的内侧部分,外压盖42内侧压住密封环31凸起的外侧部分,内、外压盖42之间的间隙与密封环31凸起宽度匹配。The pressure cover is divided into an
所述反推弹簧有多组沿压盖圆周均匀分布,反推弹簧的组数与对接管路口径匹配;所述反推弹簧每组有两个,分别位于内、外压盖42内侧与密封环31底部之间。压盖在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封板54,封板54与压盖螺栓连接;所述反推弹簧包括顶销51、碟簧52、卡簧53,顶销51为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧53,销座紧贴密封环31,四片碟簧52以面对面的安装方式套在销杆上并位于销座与台阶之间。There are multiple sets of reverse thrust springs evenly distributed along the circumference of the gland, and the number of reverse thrust springs matches the diameter of the docking pipeline; there are two reverse thrust springs in each group, located on the inner side of the inner and
所述气封分为内气封61和外气封62,内气封61位于密封环31底部内侧与气缸21之间,外气封62位于密封环31底部外侧与气缸21之间。The air seal is divided into an
所述内气封61有两个;所述外气封62有两个。There are two inner air seals 61; there are two outer air seals 62.
实施例3Example 3
如图1~6所示,一种耙吸式挖泥船舷侧吸口双向密封装置,在滑块11与吸泥管13对接面和滑块11与耙吸管14连接面分别设有一套密封装置12,所述密封装置12包括气缸21、密封环31、压盖、反推弹簧、气封;所述气缸21朝向滑块11外侧,气缸21底部设有进气口23;所述密封环31的截面呈凸字形,密封环31底部位于气缸21内,在气缸21底部设有进气口23,密封环31顶部凸起气缸21外侧,在凸起上固定有弹性环32,压盖与滑块11固定并压住密封环31凸起两边,反推弹簧位于压盖内侧与密封环31之间,气封位于密封环31与气缸21之间;所述两套密封装置12的气缸21之间设有连通管24。As shown in Figures 1 to 6, a two-way sealing device for the side suction port of a trailing suction dredger is provided with a set of sealing
所述气缸21其截面为呈矩形的环形凹槽,设在滑块11的侧面,环形凹槽的开口方向朝向滑块11外侧,气缸21直径与对接的管路口径匹配。气缸21内设有两个对称的止动台阶22,止动台阶22的边缘距气缸21底部的距离大于进气口23直径,两止动台阶22间距小于密封环31底部宽度。The cross section of the
所述密封环31底部位于气缸21内,密封环31顶部为凸起并朝向气缸21外侧,在凸起上固定有弹性环32,密封环31底部与气缸21凹槽相适配;所述弹性环32采用超高分子量聚乙烯制成的弹性环32。The bottom of the sealing
气缸21与密封环31及压盖与密封环31的摩擦面上设有耐磨环71。A
所述压盖分为内压盖41和外压盖42,内、外压盖42均为圆环形,内压盖41内侧、外压盖42外侧均与滑块11连接,内压盖41外侧压住密封环31凸起的内侧部分,外压盖42内侧压住密封环31凸起的外侧部分,内、外压盖42之间的间隙与密封环31凸起宽度匹配。The pressure cover is divided into an
在所述内压盖41于凸台之间设有内骨架密封81,内压盖41上设有内环形槽,内环形槽内安装有内止动挡板82,内止动挡板82紧贴内骨架密封81外侧;在所述外压盖42于凸台之间设有外骨架密封83,外压盖42上设有外环形槽,外环形槽内安装有外止动挡板84,外止动挡板84紧贴外骨架密封83外侧。An
所述反推弹簧有多组沿压盖圆周均匀分布,反推弹簧的组数与对接管路口径匹配;所述反推弹簧每组有两个,分别位于内、外压盖42内侧与密封环31底 部之间。压盖在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封板54,封板54与压盖螺栓连接;所述反推弹簧包括顶销51、碟簧52、卡簧53,顶销51为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧53,销座紧贴密封环31,四片碟簧52以面对面的安装方式套在销杆上并位于销座与台阶之间。There are multiple sets of reverse thrust springs evenly distributed along the circumference of the gland, and the number of reverse thrust springs matches the diameter of the docking pipeline; there are two reverse thrust springs in each group, located on the inner side of the inner and
所述气封分为内气封61和外气封62,内气封61位于密封环31底部内侧与气缸21之间,外气封62位于密封环31底部外侧与气缸21之间。The air seal is divided into an
所述内气封61有两个;所述外气封62有两个。There are two inner air seals 61; there are two outer air seals 62.
本发明按照上述实施例进行了说明,应当理解,上述实施例不以任何形式限定本发明,凡采用等同替换或等效变换方式所获得的技术方案,均落在本发明的保护范围之内。The present invention has been described in accordance with the above-mentioned embodiments. It should be understood that the above-mentioned embodiments do not limit the present invention in any form, and all technical solutions obtained by equivalent substitutions or equivalent transformations fall within the protection scope of the present invention.
Claims (7)
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| CN201911397152.9 | 2019-12-30 | ||
| CN201911397152.9A CN110939167B (en) | 2019-12-30 | 2019-12-30 | Bidirectional sealing device for side suction port of trailing suction hopper dredger |
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| CN117418580A (en) * | 2023-11-27 | 2024-01-19 | 河海大学 | A water conservancy project desilting device and desilting method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110939167B (en) * | 2019-12-30 | 2024-08-16 | 长江南京航道工程局 | Bidirectional sealing device for side suction port of trailing suction hopper dredger |
| CN112695824B (en) * | 2020-12-15 | 2022-03-01 | 天津包博特密封科技有限公司 | Self-cleaning type mud suction inlet sealing structure of trailing suction hopper dredger |
| CN115596372A (en) * | 2022-09-30 | 2023-01-13 | 安徽马钢矿业资源集团南山矿业有限公司(Cn) | A roller cone drilling rig pressurized feed steel cable fixing device and using method |
| CN116086383B (en) * | 2022-12-13 | 2026-04-21 | 中交疏浚技术装备国家工程研究中心有限公司 | A system for monitoring the gap between a slider and a suction port on the side of a ship's hull. |
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| CN110939167A (en) | 2020-03-31 |
| CN110939167B (en) | 2024-08-16 |
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