WO2021134987A1 - Airbag sealing device for side suction port of trailing suction hopper dredger - Google Patents
Airbag sealing device for side suction port of trailing suction hopper dredger Download PDFInfo
- Publication number
- WO2021134987A1 WO2021134987A1 PCT/CN2020/086164 CN2020086164W WO2021134987A1 WO 2021134987 A1 WO2021134987 A1 WO 2021134987A1 CN 2020086164 W CN2020086164 W CN 2020086164W WO 2021134987 A1 WO2021134987 A1 WO 2021134987A1
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- WIPO (PCT)
- Prior art keywords
- airbag
- pressure plate
- cavity
- tongue
- top tongue
- Prior art date
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/28—Dredgers or soil-shifting machines for special purposes for cleaning watercourses or other ways
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/88—Dredgers; Soil-shifting machines mechanically-driven with arrangements acting by a sucking or forcing effect, e.g. suction dredgers
- E02F3/8833—Floating installations
- E02F3/885—Floating installations self propelled, e.g. ship
Definitions
- the existing trailing suction dredger is a large self-propelled trailing suction dredger equipped with drag head excavators and hydraulic suction devices.
- drag head excavators and hydraulic suction devices When dredging, move the raking suction pipe along the ship’s side, and move the sliding block installed on the upper end of the raking suction pipe to the side of the suction pipe to connect with the suction port of the hull.
- the lower end of the raking suction pipe falls on the river/sea bed and is being dragged by the ship.
- the river/sea bed is broken by the weight of the drag head, and a sealed space is formed inside the drag head for mud mixing.
- the method of putting the mud pump in front is adopted, that is, installing the mud pump in the middle section of the trailing suction pipe, so that the distance between the mud pump and the trailing head can be shortened, the construction efficiency can be improved, and the working depth of the dredger can be increased.
- the negative pressure between the trailing suction pipe slider and the suction port of the hull is always in a negative pressure state, and there is no problem of mud water leakage; and the mud pump is placed in front of the trailing suction pipe, and the trailing suction pipe is connected to the suction pipe. It is always under positive pressure.
- the slider sealing devices designed both internationally and domestically are of airbag type.
- the device is equipped with an annular airbag on the slider, and the airbag is inflated after docking, and the airbag is inflated and sealed.
- the airbag is extremely easy to damage, has a short service life, and is frequently replaced.
- the main causes of damage are friction damage, improper inflation pressure, and improper installation. Due to the relative movement between the slider and the mud suction port, it will rub against the inflated airbag; if the airbag inflation pressure is too small, the airbag will not have a sealing effect.
- the present invention provides a side suction airbag sealing device of a trailing suction dredger.
- a trailing suction dredger's side suction airbag sealing device which is characterized in that it comprises a slider body, an airbag cavity, a top tongue, a pressure plate, a reverse thrust spring, and an airbag;
- the airbag cavity is an annular groove with an irregular rectangular cross section, which is arranged on the side of the slider body facing the hull.
- the opening direction of the annular groove faces the hull, and its diameter matches the diameter of the mud suction pipe of the hull.
- There is an opening; the airbag is ring-shaped, located in the cavity between the top tongue and the airbag cavity, and the air inlet tube of the airbag extends from the opening at the bottom of the airbag cavity;
- the top tongue is a ring-shaped sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue is located in the airbag cavity, and the top boss of the top tongue faces the hull, and an elastic ring is fixed on the boss , The inner diameter, outer diameter and thickness of the bottom of the top tongue are matched with the air bag cavity;
- the pressure plate is divided into an inner pressure plate and an outer pressure plate.
- the inner and outer pressure plates are both circular and connected with the slider body.
- the outside of the inner pressure plate presses the inner part of the top tongue boss, and the inside of the outer pressure plate presses the outer part of the top tongue boss.
- the gap between the inner and outer pressure plates matches the width of the top tongue boss;
- the pressure plate has a through hole at the place where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover, and the cover is bolted to the pressure plate;
- the reverse thrust spring includes a top pin, a spring, and a circlip ,
- the top pin is "T" shaped and divided into a pin rod and a pin seat.
- the diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, the top of the pin rod is provided with a circlip, and the pin seat is tightly attached
- the top tongue and the spring are sleeved on the pin rod and located between the pin seat and the step.
- the principle is: after the raking straw slider is docked with the suction port of the hull, compressed air is introduced through the air intake pipe to expand the airbag and push the top tongue out, and the elastic ring on the top of the top tongue squeezes the suction port buckle to form a seal . Since the airbag pushes the top tongue, there is no sliding friction between the airbag and the top tongue, which prolongs the service life of the airbag. When the operation is over, the air intake pipe stops passing compressed air, the airbag shrinks, and the top tongue retracts into the airbag cavity under the action of the reverse thrust spring to release the seal.
- the pressure plate not only acts as the force point of the reverse thrust spring, but also serves as the stopper of the top tongue.
- the elastic ring has a certain thickness. Even if the abutting surface of the suction buckle ring and the slider is not completely parallel, a complete seal can be achieved by squeezing the elastic ring, and a good seal can be maintained even when the elastic material is worn to the limit thickness.
- the elastic ring adopts a self-lubricating polymer elastic ring. Due to the irregular shaking of the raking suction pipe, the elastic ring and the suction nozzle are in slight sliding friction, which will wear the elastic ring to a certain extent. Therefore, the use of the elastic ring made of self-lubricating polymer material can greatly reduce the degree of wear. Extend the maintenance cycle.
- the elastic ring has a certain thickness and sufficient compensation margin, and the wear within the stroke range of the piston does not affect the sealing effect.
- the polymer elastic material is selected from one of ultra-high molecular weight polyethylene, polytetrafluoroethylene, and nylon.
- a skeleton seal is provided between the inner pressure plate and the boss to prevent muddy water from entering.
- an annular groove is provided on the pressure plate, and a stop baffle similar to a circlip is installed in the annular groove.
- an inner airbag cavity skeleton seal is provided between the inner side of the top tongue bottom and the airbag cavity
- an outer airbag cavity skeleton seal is provided between the outer side of the top tongue bottom and the airbag cavity. Further reduce the chance of muddy water entering.
- the outer airbag cavity frame seals there are two inner airbag cavity frame seals, and an inner spacer ring is arranged between the two inner airbag cavity frame seals; the outer airbag cavity frame seals have two, and the outer airbag cavity frame seals are located between the two outer airbag cavity frame seals.
- With external fixed distance ring In view of the fact that in order to better seal the intrusion of muddy water, a double-frame seal is used. In order to make the double-frame seal work cooperatively and not interfere with each other, a distance ring is arranged between the two airbag cavity frame seals.
- the airbag cavity is provided with two symmetrical stopping steps, the distance between the edge of the stopping step and the bottom of the airbag cavity is greater than the opening diameter, and the distance between the two stopping steps is smaller than the width of the bottom of the top tongue.
- wear-bearing rings are provided on the friction surfaces of the airbag cavity and the top tongue, and the pressure plate and the top tongue. Reduce the wear of the friction surface of the top tongue and prolong the service life.
- the self-lubricating polymer elastic ring on the top of the top tongue can effectively reduce the wear and tear, and can adapt to the relative movement between the slider and the mud suction port to maintain a good seal;
- the piston stroke is much larger than the gap between the slider and the suction buckle ring, and the elastic ring has a certain thickness, and the compensation margin is sufficient, which greatly extends the service life of the sealing device.
- Figure 1 is a schematic diagram of the position of the airbag sealing device in the slider
- Figure 2 is a schematic diagram of the airbag sealing device when the slider is docked with the mud suction port;
- Figure 3 is a partial enlarged schematic view of the cross section of the airbag sealing device
- Figure 4 is a partial enlarged schematic view of the pressure plate in the airbag sealing device
- Figure 5 is a partial enlarged schematic view of the outer pressure plate of the airbag sealing device
- Airbag sealing device 13. Suction pipe, 14. Hull, 21. Airbag cavity, 22. Stop step, 23. Airbag, 24. Air intake pipe, 31. Top tongue, 32. Elasticity Ring, 41. Internal pressure plate, 42. External pressure plate, 43. Cover, 51. Top pin, 52. Disc spring, 53. Circlip, 61. Wear ring, 71. Internal frame seal, 72. Internal stopper Plate, 73. Outer frame seal, 74. Outer stop baffle, 75. Inner airbag cavity frame seal, 76. Inner spacer ring, 77. Outer airbag cavity frame seal, 78. Outer spacer ring.
- a side suction airbag sealing device 12 of a trailing suction dredger includes a slider 11 body, an airbag cavity 21, a top tongue 31, a pressure plate, a reverse thrust spring, and an airbag 23.
- the airbag cavity 21 is an annular groove with a rectangular cross-section. It is provided on the side of the slider 11 facing the hull 14. The opening direction of the annular groove faces the hull 14, and its diameter matches with the mouth of the mud suction pipe 13 of the hull 14. 21 has an opening at the bottom.
- the top tongue 31 is an annular sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue 31 is located in the airbag cavity 21, and the top boss of the top tongue 31 faces the hull 14 and is fixed on the boss There is a self-lubricating polymer elastic ring 32, and the inner diameter, outer diameter, and thickness of the bottom of the top tongue 31 match the airbag cavity 21.
- the airbag 23 has a ring shape and is located in the cavity between the top tongue 31 and the airbag cavity 21.
- the air inlet tube 24 of the airbag 23 protrudes from the bottom opening of the airbag cavity 21.
- the pressure plate is divided into an inner pressure plate 41 and an outer pressure plate 42.
- the inner and outer pressure plates 42 are both circular.
- the inner side of the inner pressure plate 41 and the outer side of the outer pressure plate 42 are connected to the body of the slider 11, and the outer side of the inner pressure plate 41 presses the boss of the top tongue 31
- the inner side of the outer pressure plate 42 presses the outer part of the boss of the top tongue 31, and the gap between the inner and outer pressure plates 42 matches the width of the boss of the top tongue 31.
- the pressure plate is provided with a through hole where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover 43, the cover 43 is connected with the pressure plate by bolts;
- the reverse thrust spring includes a top pin 51, a disc
- the spring 52, the circlip 53, and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat.
- the diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, and the top of the pin rod is set
- the circlip 53, the pin seat is close to the top tongue 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
- the disc spring bears a great load in a small space. Compared with a spring, the deformation energy per unit volume is larger, and it has a good cushioning and shock absorption capacity.
- a wear ring 61 is provided on the friction surface of the airbag cavity 21 and the top tongue 31 and the pressure plate and the top tongue 31.
- the body of the slider 11 and the outer surface of the pressure plate are in the same plane, and the projecting distance of the top tongue 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 13 of the hull 14.
- the smoothness of the surface of the slider 11 is ensured and remains smooth during the sliding process.
- a side suction airbag sealing device 12 of a trailing suction dredger includes a slider 11 body, an airbag cavity 21, a top tongue 31, a pressure plate, a reverse thrust spring, and an airbag 23.
- the airbag cavity 21 is an annular groove with a rectangular cross-section. It is provided on the side of the slider 11 facing the hull 14. The opening direction of the annular groove faces the hull 14, and its diameter matches with the mouth of the mud suction pipe 13 of the hull 14. 21 is provided with an opening at the bottom; the bottom of the airbag cavity 21 is provided with a stop step 22 above the opening, and the spacing of the stop steps 22 is smaller than the width of the bottom of the top tongue 31.
- the top tongue 31 is an annular sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue 31 is located in the airbag cavity 21, and the top boss of the top tongue 31 faces the hull 14 and is fixed on the boss There is a self-lubricating polymer elastic ring 32, and the inner diameter, outer diameter, and thickness of the bottom of the top tongue 31 match the airbag cavity 21.
- the airbag 23 has a ring shape and is located in the cavity between the top tongue 31 and the airbag cavity 21.
- the air inlet tube 24 of the airbag 23 protrudes from the bottom opening of the airbag cavity 21.
- the pressure plate is divided into an inner pressure plate 41 and an outer pressure plate 42.
- the inner and outer pressure plates 42 are both circular.
- the inner side of the inner pressure plate 41 and the outer side of the outer pressure plate 42 are connected to the body of the slider 11, and the outer side of the inner pressure plate 41 presses the boss of the top tongue 31
- the inner side of the outer pressure plate 42 presses the outer part of the boss of the top tongue 31, and the gap between the inner and outer pressure plates 42 matches the width of the boss of the top tongue 31
- the inner pressure plate 41 is provided with an inner skeleton seal 71 between the bosses
- the inner pressure plate 41 is provided with an inner annular groove, an inner stop baffle 72 is installed in the inner annular groove, and the inner stop baffle 72 is close to the outside of the inner frame seal 71;
- an outer frame is provided between the outer pressure plate 42 and the bosses Seal 73
- the outer pressure plate 42 is provided with an outer annular groove
- an outer stop baffle 74 is installed in the outer annular groove
- the outer stop baffle 74 is close to the outside of the outer frame seal 73
- the number of reverse thrust springs matches the diameter of the suction pipe 13 of the hull 14; there are two reverse thrust springs in each group, which are located on the inner and outer pressure plates 42 and the top tongue 31.
- the pressure plate is provided with a through hole where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover 43, the cover 43 is connected with the pressure plate by bolts;
- the reverse thrust spring includes a top pin 51, a disc
- the spring 52, the circlip 53, and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat.
- the diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, and the top of the pin rod is set
- the circlip 53, the pin seat is close to the top tongue 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
- a wear ring 61 is provided on the friction surface of the airbag cavity 21 and the top tongue 31 and the pressure plate and the top tongue 31.
- the body of the slider 11 and the outer surface of the pressure plate are in the same plane, and the projecting distance of the top tongue 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 13 of the hull 14.
- a trailing suction dredger side suction airbag sealing device 12 includes a slider 11 body, an airbag cavity 21, a top tongue 31, a pressure plate, a reverse thrust spring, and an airbag 23.
- the airbag cavity 21 is an annular groove with a rectangular cross-section. It is provided on the side of the slider 11 facing the hull 14. The opening direction of the annular groove faces the hull 14, and its diameter matches with the mouth of the mud suction pipe 13 of the hull 14. 21 is provided with an opening at the bottom; the bottom of the airbag cavity 21 is provided with a stop step 22 above the opening, and the spacing of the stop steps 22 is smaller than the width of the bottom of the top tongue 31.
- the top tongue 31 is an annular sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue 31 is located in the airbag cavity 21, and the top boss of the top tongue 31 faces the hull 14 and is fixed on the boss There is a self-lubricating polymer elastic ring 32, and the inner diameter, outer diameter, and thickness of the bottom of the top tongue 31 match the airbag cavity 21.
- the airbag 23 has a ring shape and is located in the cavity between the top tongue 31 and the airbag cavity 21. The air inlet tube 24 of the airbag 23 protrudes from the bottom opening of the airbag cavity 21.
- An inner airbag cavity skeleton seal 75 is provided between the bottom inner side of the top tongue 31 and the airbag cavity 21, and an outer airbag cavity skeleton seal 77 is provided between the bottom outer side of the top tongue 31 and the airbag cavity 21.
- the pressure plate is divided into an inner pressure plate 41 and an outer pressure plate 42.
- the inner and outer pressure plates 42 are both circular.
- the inner side of the inner pressure plate 41 and the outer side of the outer pressure plate 42 are connected to the body of the slider 11, and the outer side of the inner pressure plate 41 presses the boss of the top tongue 31 In the inner part, the inner side of the outer pressure plate 42 presses the outer part of the boss of the top tongue 31, and the gap between the inner and outer pressure plates 42 matches the width of the boss of the top tongue 31.
- the inner pressure plate 41 is provided with an inner frame seal 71 between the bosses, an inner ring groove is provided on the inner pressure plate 41, an inner stop baffle 72 is installed in the inner ring groove, and the inner stop baffle 72 is close to the inner frame seal 71 outside;
- the outer frame seal 73 is provided between the outer pressure plate 42 and the boss, the outer pressure plate 42 is provided with an outer annular groove, and an outer stop baffle 74 is installed in the outer ring groove, and the outer stop baffle 74 is close to the outside The frame seal 73 outside.
- the number of reverse thrust springs matches the diameter of the suction pipe 13 of the hull 14; there are two reverse thrust springs in each group, which are located on the inner and outer pressure plates 42 and the top tongue 31. Between the bottom.
- the pressure plate has a through hole at the place where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, and the top of the through hole is provided with a cover 43, which is connected with the pressure plate by bolts;
- the reverse thrust spring includes a top pin 51, a disc spring 52, and a clamp.
- the spring 53 and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat. The diameter of the pin rod matches the through hole, and the diameter of the pin seat matches the step.
- the pin rod passes through the through hole, and a circlip 53 is set on the top of the pin rod.
- the pin seat is close to the top tongue 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step.
- a wear ring 61 is provided on the friction surface of the airbag cavity 21 and the top tongue 31 and the pressure plate and the top tongue 31.
- the body of the slider 11 and the outer surface of the pressure plate are in the same plane, and the projecting distance of the top tongue 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 13 of the hull 14.
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Abstract
The present invention relates to the technical field of dredging engineering machinery, and provides an airbag sealing device for a side suction port of a trailing suction hopper dredger, comprising a slider body, an airbag cavity, a tongue, a pressing plate, a reverse thrust spring, and an airbag. The airbag cavity is disposed on the side of the slider body towards the hull; the tongue is located in the airbag cavity; a protrusion at the top of the tongue is towards the hull; an elastic ring is fixed on the protrusion; the pressing plate is fixed to the slider and presses two sides of the protrusion of the tongue; the reverse thrust spring is located between the inner side of the pressing plate and the tongue; the airbag is located in a cavity between the tongue and the airbag cavity. The present invention has the following advantages: the elastic ring has a certain thickness and sufficient piston stroke compensation margin, can reduce abrasion, and can adapt to the relative movement between sealing surfaces and slight inclination, thereby maintaining good sealing performance; the airbag does not directly rub against a mud suction pipe, thereby avoiding the risk of machinery damage, reducing the incidence of failures, and prolonging the service life of the airbag; the airbag directly presses against the tongue, thereby ensuring the expansion and contraction reliability of the tongue.
Description
本发明属于疏浚工程机械技术领域,具体涉及一种耙吸式挖泥船舷侧吸口气囊密封装置。The invention belongs to the technical field of dredging engineering machinery, and specifically relates to a side suction airbag sealing device of a trailing suction dredger.
现有的耙吸式挖泥船是一种装备有耙头挖掘机具和水力吸泥装置的大型自航耙吸式挖泥船。挖泥时,将耙吸管沿船舷下方,耙吸管的上端安装的滑块移动至舷侧吸泥管口处与船体吸口对接,耙吸管的下端落在河/海床上,在船舶拖拽中,通过耙头自身重量对河/海床进行破土,在耙头内部形成密封空间进行泥浆混合,利用舱内泥泵的真空作用,通过耙头和吸泥管自河/海底吸收泥浆进入挖泥船的泥仓中。但是这种舱内泥泵的吸泥方式,存在管路过长,需要设置大功率泥泵,设备投入大,运行成本高,吸呢深度有限等问题。The existing trailing suction dredger is a large self-propelled trailing suction dredger equipped with drag head excavators and hydraulic suction devices. When dredging, move the raking suction pipe along the ship’s side, and move the sliding block installed on the upper end of the raking suction pipe to the side of the suction pipe to connect with the suction port of the hull. The lower end of the raking suction pipe falls on the river/sea bed and is being dragged by the ship. The river/sea bed is broken by the weight of the drag head, and a sealed space is formed inside the drag head for mud mixing. The vacuum effect of the mud pump in the cabin is used to absorb the mud from the river/seabed through the drag head and suction pipe into the dredger. In the mud silo. However, this kind of mud suction method of the mud pump in the cabin has problems such as excessively long pipelines, high-power mud pumps, large equipment investment, high operating costs, and limited suction depth.
为解决以上问题,采取将泥泵前置的办法,即将泥泵安装于耙吸管中段,这样缩短泥泵与耙头的距离,可以提升施工效率,加大挖泥船的作业深度。但是原有使用舱内泥泵时,耙吸管滑块与船体吸口之间始终处于负压状态,不存在泥水泄漏问题;而将泥泵前置于耙吸管后,耙吸管与吸泥管对接口始终处于正压状态,如果没有良好的密封装置来密封接口,会产生泥水泄漏问题。由于对接口深处水下,又需要在对接后密封,工程难度大,控制要求高。因滑块与舷边滑轨装配间隙的影响,耙头着地的瞬间,滑块与吸口扣环之间有瞬时相对运动,而且船舶在拖拽耙吸管时,由于河/海床起伏不定,而且河/海床底部不同区域的软硬程度也不一致,耙吸头经过时存在上下、左右方向的移动,使得滑块与船体吸口之间有相对运动。目前国际和国内设计的滑块密封装置均为气囊型式,该装置是在滑块上设置一环形气囊,对接后向气囊充气,气囊膨胀后密封。但是在实际使用过程中发现,该气囊极易损坏,使用寿命短,更换频繁。损坏的原因主要有摩擦破损、充气压力不当、安装不当造成。由于滑块与吸泥口之间有相对运动,所以会摩擦充气后的气囊;气囊充气压力过小,起不到密封作用,压力过大时气囊长时间疲劳运动缩短寿命,而且不论气压过大或过小都会加速气囊的磨损;由于气囊是弹性件,缺乏支撑,安装进滑块时,如安装不当极易使气囊少部分突出于滑块,以致下水即坏。目前行业内多家设计单位和船厂均在公关这一问题,始终未能解决。In order to solve the above problems, the method of putting the mud pump in front is adopted, that is, installing the mud pump in the middle section of the trailing suction pipe, so that the distance between the mud pump and the trailing head can be shortened, the construction efficiency can be improved, and the working depth of the dredger can be increased. However, when the mud pump in the cabin is used, the negative pressure between the trailing suction pipe slider and the suction port of the hull is always in a negative pressure state, and there is no problem of mud water leakage; and the mud pump is placed in front of the trailing suction pipe, and the trailing suction pipe is connected to the suction pipe. It is always under positive pressure. If there is no good sealing device to seal the interface, mud water leakage will occur. Since the interface is deep underwater and needs to be sealed after docking, the engineering is difficult and the control requirements are high. Due to the impact of the assembly gap between the slider and the side slide, the moment the drag head hits the ground, there is an instant relative movement between the slider and the suction buckle, and when the ship is dragging the rake straw, the river/seabed fluctuates, and The softness and hardness of the different areas at the bottom of the river/sea bed are also inconsistent. When the trailing suction head passes by, there is movement in the up and down, left and right directions, so that there is a relative movement between the slider and the suction port of the hull. At present, the slider sealing devices designed both internationally and domestically are of airbag type. The device is equipped with an annular airbag on the slider, and the airbag is inflated after docking, and the airbag is inflated and sealed. However, it was found in actual use that the airbag is extremely easy to damage, has a short service life, and is frequently replaced. The main causes of damage are friction damage, improper inflation pressure, and improper installation. Due to the relative movement between the slider and the mud suction port, it will rub against the inflated airbag; if the airbag inflation pressure is too small, the airbag will not have a sealing effect. When the pressure is too high, the airbag will be fatigued for a long time and shorten the service life, and no matter the air pressure is too high If it is too small, it will accelerate the wear of the airbag; because the airbag is an elastic part and lacks support, when it is installed in the slider, if it is installed improperly, it is easy to cause a small part of the airbag to protrude from the slider, which will cause damage when it is launched into the water. At present, many design units and shipyards in the industry are dealing with the issue of public relations, which has not been resolved.
发明内容Summary of the invention
为克服上述技术问题,本发明提供了一种耙吸式挖泥船舷侧吸口气囊密封装置。In order to overcome the above technical problems, the present invention provides a side suction airbag sealing device of a trailing suction dredger.
为达到上述目的,本发明是通过以下的技术方案来实现的。In order to achieve the above objective, the present invention is achieved through the following technical solutions.
一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,包括滑块本体、气囊腔、顶舌、压板、反推弹簧、气囊;A trailing suction dredger's side suction airbag sealing device, which is characterized in that it comprises a slider body, an airbag cavity, a top tongue, a pressure plate, a reverse thrust spring, and an airbag;
所述气囊腔为截面为不规则矩形的环形凹槽,设在滑块本体朝向船体的一侧,环形凹槽的开口方向朝向船体,其直径与船体吸泥管直径匹配,在气囊腔底部设有一开口;所述气囊为环形,位于顶舌与气囊腔之间的空腔内,气囊的进气管从气囊腔底开口伸出;The airbag cavity is an annular groove with an irregular rectangular cross section, which is arranged on the side of the slider body facing the hull. The opening direction of the annular groove faces the hull, and its diameter matches the diameter of the mud suction pipe of the hull. There is an opening; the airbag is ring-shaped, located in the cavity between the top tongue and the airbag cavity, and the air inlet tube of the airbag extends from the opening at the bottom of the airbag cavity;
所述顶舌为环形滑动块,其截面底部较宽、顶部有凸台,形成“凸”字形;顶舌底部位于气囊腔内,顶舌顶部凸台朝向船体,在凸台上固定有弹性环,顶舌底部的内径、外径、厚度与气囊腔匹配;The top tongue is a ring-shaped sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue is located in the airbag cavity, and the top boss of the top tongue faces the hull, and an elastic ring is fixed on the boss , The inner diameter, outer diameter and thickness of the bottom of the top tongue are matched with the air bag cavity;
所述压板分为内压板和外压板,内、外压板均为圆环形并与滑块本体连接,内压板外侧压住顶舌凸台内侧部分,外压板内侧压住顶舌凸台外侧部分,内、外压板之间的间隙与顶舌凸台宽度匹配;The pressure plate is divided into an inner pressure plate and an outer pressure plate. The inner and outer pressure plates are both circular and connected with the slider body. The outside of the inner pressure plate presses the inner part of the top tongue boss, and the inside of the outer pressure plate presses the outer part of the top tongue boss. , The gap between the inner and outer pressure plates matches the width of the top tongue boss;
所述反推弹簧有多组沿压板圆周均匀分布,所述反推弹簧每组有两个,安装在压板内,作用于顶舌凸台两侧的端面;There are multiple sets of the reverse thrust springs evenly distributed along the circumference of the pressure plate, and there are two reverse thrust springs in each group, which are installed in the pressure plate and act on the end faces on both sides of the top tongue boss;
所述压板在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖,封盖与压板螺栓连接;所述反推弹簧包括顶销、弹簧、卡簧,顶销为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧,销座紧贴顶舌,弹簧套在销杆上并位于销座与台阶之间。The pressure plate has a through hole at the place where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover, and the cover is bolted to the pressure plate; the reverse thrust spring includes a top pin, a spring, and a circlip , The top pin is "T" shaped and divided into a pin rod and a pin seat. The diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, the top of the pin rod is provided with a circlip, and the pin seat is tightly attached The top tongue and the spring are sleeved on the pin rod and located between the pin seat and the step.
其原理为:在耙吸管滑块与船体吸口对接后,通过进气管通入压缩空气,使气囊膨胀,推动顶舌伸出,顶舌顶部凸台上的弹性环挤压吸口扣环,形成密封。由于顶推顶舌的是气囊,气囊与顶舌间没有滑动摩擦,延长了气囊的使用寿命。当作业结束时,进气管停止通入压缩空气,气囊收缩,顶舌在反推弹簧的作用下缩回气囊腔,解除密封。压板既作为反推弹簧的着力点,又作为顶舌的限位器,无论气囊膨胀多大,顶舌的行程的变化均不会损坏碟簧组件的封板。弹性环具有一定的厚度,即使吸口扣环与滑块对接面不完全平行,通过挤压弹性环能够实现完全密封,而且即使弹性材料磨损至极限厚度时仍能够保持良好的密封。The principle is: after the raking straw slider is docked with the suction port of the hull, compressed air is introduced through the air intake pipe to expand the airbag and push the top tongue out, and the elastic ring on the top of the top tongue squeezes the suction port buckle to form a seal . Since the airbag pushes the top tongue, there is no sliding friction between the airbag and the top tongue, which prolongs the service life of the airbag. When the operation is over, the air intake pipe stops passing compressed air, the airbag shrinks, and the top tongue retracts into the airbag cavity under the action of the reverse thrust spring to release the seal. The pressure plate not only acts as the force point of the reverse thrust spring, but also serves as the stopper of the top tongue. No matter how much the airbag expands, the change of the stroke of the top tongue will not damage the sealing plate of the disc spring assembly. The elastic ring has a certain thickness. Even if the abutting surface of the suction buckle ring and the slider is not completely parallel, a complete seal can be achieved by squeezing the elastic ring, and a good seal can be maintained even when the elastic material is worn to the limit thickness.
进一步地所述弹性环采用自润滑高分子弹性环。由于耙吸管不规则摇动,弹性环与吸泥管口处于微小的滑动摩擦中,对弹性环有一定的磨损,因此使用能够自润滑高分子材料制成的弹性环能大大减小的磨损程度,延长了维修周期。弹性环具有一定的厚度补偿余量充足,在活塞行程范围内的磨损不影响密封效果。高分子弹性材料选用超高分子量聚乙烯、聚四氟乙烯、尼龙中的一种。Further, the elastic ring adopts a self-lubricating polymer elastic ring. Due to the irregular shaking of the raking suction pipe, the elastic ring and the suction nozzle are in slight sliding friction, which will wear the elastic ring to a certain extent. Therefore, the use of the elastic ring made of self-lubricating polymer material can greatly reduce the degree of wear. Extend the maintenance cycle. The elastic ring has a certain thickness and sufficient compensation margin, and the wear within the stroke range of the piston does not affect the sealing effect. The polymer elastic material is selected from one of ultra-high molecular weight polyethylene, polytetrafluoroethylene, and nylon.
进一步地在所述内压板于凸台之间设有内骨架密封,内压板上设有内环形槽,内环形槽内安装有内止动挡板,内止动挡板紧贴内骨架密封外侧;在所述外压板与顶舌凸台之间设有外骨架密封,外压板上设有外环形槽,外环形槽内安装有外止动挡板,外止动挡板紧贴外骨架密封外侧。在内压板与凸台之间需要承受泥水的冲击,泥水的压力较大,肯定冲入内压板与凸台之间缝隙中,进而对反推弹簧造成不利影响。因此在内压板与凸台之间设置骨架密封,阻止泥水进入,为固定骨架密封,在压板上设置环形槽,在环形槽内安装类似卡簧的止动挡板。在外压板与凸台之间虽没有高压的泥水,只有吸泥管所处位置的水压,但考虑到凸台两边摩擦力均衡的要求,在外端盖与凸台之间也设置一道骨架密封。Further, an inner frame seal is provided between the inner pressure plate and the bosses, an inner ring groove is provided on the inner pressure plate, and an inner stop baffle is installed in the inner ring groove, and the inner stop baffle is close to the outer side of the inner frame seal An outer frame seal is provided between the outer pressure plate and the top tongue boss, an outer ring groove is provided on the outer pressure plate, and an outer stop baffle is installed in the outer ring groove, and the outer stop baffle is tightly attached to the outer frame to seal Outside. The muddy water needs to withstand the impact of the internal pressure plate and the boss. The pressure of the muddy water is relatively large, and it must rush into the gap between the internal pressure plate and the boss, which will adversely affect the reverse thrust spring. Therefore, a skeleton seal is provided between the inner pressure plate and the boss to prevent muddy water from entering. In order to fix the skeleton seal, an annular groove is provided on the pressure plate, and a stop baffle similar to a circlip is installed in the annular groove. Although there is no high-pressure muddy water between the outer pressure plate and the boss, only the water pressure at the location of the suction pipe, but considering the requirement of balanced friction on both sides of the boss, a skeleton seal is also set between the outer end cover and the boss.
进一步地在所述顶舌底部内侧与气囊腔之间设有内气囊腔骨架密封,在所述顶舌底部外侧与气囊腔之间设有外气囊腔骨架密封。更进一步地减小泥水进入的几率。Further, an inner airbag cavity skeleton seal is provided between the inner side of the top tongue bottom and the airbag cavity, and an outer airbag cavity skeleton seal is provided between the outer side of the top tongue bottom and the airbag cavity. Further reduce the chance of muddy water entering.
进一步地所述内气囊腔骨架密封有两个,在两个内气囊腔骨架密封之间设有内定距环;所述外气囊腔骨架密封有两个,在两个外气囊腔骨架密封之间设有外定距环。鉴于为了更好密封泥水的侵入,采用双骨架密封有,为了使双骨架密封有协同工作不互相干扰,在两气囊腔骨架密封之间设置定距环。Further, there are two inner airbag cavity frame seals, and an inner spacer ring is arranged between the two inner airbag cavity frame seals; the outer airbag cavity frame seals have two, and the outer airbag cavity frame seals are located between the two outer airbag cavity frame seals. With external fixed distance ring. In view of the fact that in order to better seal the intrusion of muddy water, a double-frame seal is used. In order to make the double-frame seal work cooperatively and not interfere with each other, a distance ring is arranged between the two airbag cavity frame seals.
进一步地所述气囊腔内设有两个对称的止动台阶,止动台阶的边缘距气囊腔底部的距离大于开口直径,两止动台阶间距小于顶舌底部宽度。顶舌在水下运动,顶舌过度退缩一来会使水进入气囊腔,影响气囊腔寿命;二来顶舌会挤压气囊,影响气囊寿命;三来反推弹簧可能移位,导致失效。因此应当限制顶舌的行程。Furthermore, the airbag cavity is provided with two symmetrical stopping steps, the distance between the edge of the stopping step and the bottom of the airbag cavity is greater than the opening diameter, and the distance between the two stopping steps is smaller than the width of the bottom of the top tongue. When the top tongue moves underwater, excessive retraction of the top tongue will cause water to enter the airbag cavity and affect the life of the airbag cavity; secondly, the top tongue will squeeze the airbag and affect the life of the airbag; thirdly, the reverse spring may shift and cause failure. Therefore, the stroke of the top tongue should be limited.
进一步地在所述气囊腔与顶舌及压板与顶舌的摩擦面上设有承磨环。减少顶舌摩擦面的磨损,延长了使用寿命。Furthermore, wear-bearing rings are provided on the friction surfaces of the airbag cavity and the top tongue, and the pressure plate and the top tongue. Reduce the wear of the friction surface of the top tongue and prolong the service life.
有益效果:与现有技术相比,本发明的优点在于:Beneficial effects: Compared with the prior art, the advantages of the present invention are:
1)顶舌顶部的自润滑高分子弹性环能有效减少摩损,并能适应滑块与吸泥口之间的相对运动,保持良好密封;1) The self-lubricating polymer elastic ring on the top of the top tongue can effectively reduce the wear and tear, and can adapt to the relative movement between the slider and the mud suction port to maintain a good seal;
2)气囊不与吸泥管直接摩擦,延长了气囊的使用寿命;2) The airbag does not directly rub against the mud suction pipe, which prolongs the service life of the airbag;
3)气囊直接顶推顶舌,保证顶舌伸缩的可靠性;3) The airbag directly pushes the top tongue to ensure the reliability of the expansion and contraction of the top tongue;
4)活塞行程远大于滑块与吸口扣环之间的间隙,且弹性环具有一定的厚度,补偿余量充足,大大延长了密封装置的使用寿命。4) The piston stroke is much larger than the gap between the slider and the suction buckle ring, and the elastic ring has a certain thickness, and the compensation margin is sufficient, which greatly extends the service life of the sealing device.
图1为气囊密封装置在滑块中所处位置示意图;Figure 1 is a schematic diagram of the position of the airbag sealing device in the slider;
图2为滑块与吸泥口对接时气囊密封装置示意图;Figure 2 is a schematic diagram of the airbag sealing device when the slider is docked with the mud suction port;
图3为气囊密封装置截面局部放大示意图;Figure 3 is a partial enlarged schematic view of the cross section of the airbag sealing device;
图4为气囊密封装置内压板处局部放大示意图;Figure 4 is a partial enlarged schematic view of the pressure plate in the airbag sealing device;
图5为气囊密封装置外压板处局部放大示意图;Figure 5 is a partial enlarged schematic view of the outer pressure plate of the airbag sealing device;
其中11.滑块,12.气囊密封装置,13.吸泥管,14.船体,21.气囊腔,22.止动台阶,23.气囊,24.进气管,31.顶舌,32.弹性环,41.内压板,42.外压板,43.封盖,51.顶销,52.碟簧,53.卡簧,61.承磨环,71.内骨架密封,72.内止动挡板,73.外骨架密封,74.外止动挡板,75.内气囊腔骨架密封,76.内定距环,77.外气囊腔骨架密封,78.外定距环。Among them, 11. Slider, 12. Airbag sealing device, 13. Suction pipe, 14. Hull, 21. Airbag cavity, 22. Stop step, 23. Airbag, 24. Air intake pipe, 31. Top tongue, 32. Elasticity Ring, 41. Internal pressure plate, 42. External pressure plate, 43. Cover, 51. Top pin, 52. Disc spring, 53. Circlip, 61. Wear ring, 71. Internal frame seal, 72. Internal stopper Plate, 73. Outer frame seal, 74. Outer stop baffle, 75. Inner airbag cavity frame seal, 76. Inner spacer ring, 77. Outer airbag cavity frame seal, 78. Outer spacer ring.
下面结合实例对本发明作进一步的详细说明。本发明所用的原料均为市售产品。The present invention will be further described in detail below in conjunction with examples. The raw materials used in the present invention are all commercially available products.
实施例1Example 1
一种耙吸式挖泥船舷侧吸口气囊密封装置12,包括滑块11本体、气囊腔21、顶舌31、压板、反推弹簧、气囊23。A side suction airbag sealing device 12 of a trailing suction dredger includes a slider 11 body, an airbag cavity 21, a top tongue 31, a pressure plate, a reverse thrust spring, and an airbag 23.
气囊腔21为截面呈矩形的环形凹槽,设在滑块11本体朝向船体14的一侧,环形凹槽的开口方向朝向船体14,其直径与船体14吸泥管13口匹配,在气囊腔21底部设有一开口。The airbag cavity 21 is an annular groove with a rectangular cross-section. It is provided on the side of the slider 11 facing the hull 14. The opening direction of the annular groove faces the hull 14, and its diameter matches with the mouth of the mud suction pipe 13 of the hull 14. 21 has an opening at the bottom.
顶舌31为环形滑动块,其截面底部较宽、顶部有凸台,形成“凸”字形;顶舌31底部位于气囊腔21内,顶舌31顶部凸台朝向船体14,在凸台上固定有自润滑高分子弹性环32,顶舌31底部的内径、外径、厚度与气囊腔21匹配。气囊23为环形,位于顶舌31与气囊腔21之间的空腔内,气囊23的进气管24从气囊腔21底开口伸出。压板分为内压板41和外压板42,内、外压板42均为圆环形,内压板41内侧、外压板42外侧均与滑块11本体连接,内压板41 外侧压住顶舌31凸台内侧部分,外压板42内侧压住顶舌31凸台外侧部分,内、外压板42之间的间隙与顶舌31凸台宽度匹配。反推弹簧有多组沿压板圆周均匀分布,反推弹簧的组数与船体14吸泥管13口直径匹配;反推弹簧每组有两个,分别位于内、外压板42内侧与顶舌31底部之间;压板在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖43,封盖43与压板螺栓连接;反推弹簧包括顶销51、碟簧52、卡簧53,顶销51为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧53,销座紧贴顶舌31,四片碟簧52以面对面的安装方式套在销杆上并位于销座与台阶之间。碟形弹簧在较小的空间内承受极大的载荷,与弹簧相比,单位体积的变形能较大,具有良好的缓冲吸震能力。在气囊腔21与顶舌31及压板与顶舌31的摩擦面上设有承磨环61。滑块11本体与压板的外表面处于同一平面内,顶舌31伸出的距离大于滑块11本体与船体14吸泥管13口的间距。保证滑块11表面的平整度,在滑动过程中保持平滑。The top tongue 31 is an annular sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue 31 is located in the airbag cavity 21, and the top boss of the top tongue 31 faces the hull 14 and is fixed on the boss There is a self-lubricating polymer elastic ring 32, and the inner diameter, outer diameter, and thickness of the bottom of the top tongue 31 match the airbag cavity 21. The airbag 23 has a ring shape and is located in the cavity between the top tongue 31 and the airbag cavity 21. The air inlet tube 24 of the airbag 23 protrudes from the bottom opening of the airbag cavity 21. The pressure plate is divided into an inner pressure plate 41 and an outer pressure plate 42. The inner and outer pressure plates 42 are both circular. The inner side of the inner pressure plate 41 and the outer side of the outer pressure plate 42 are connected to the body of the slider 11, and the outer side of the inner pressure plate 41 presses the boss of the top tongue 31 In the inner part, the inner side of the outer pressure plate 42 presses the outer part of the boss of the top tongue 31, and the gap between the inner and outer pressure plates 42 matches the width of the boss of the top tongue 31. There are multiple sets of reverse thrust springs evenly distributed along the circumference of the pressure plate. The number of reverse thrust springs matches the diameter of the suction pipe 13 of the hull 14; there are two reverse thrust springs in each group, which are located on the inner and outer pressure plates 42 and the top tongue 31. Between the bottom; the pressure plate is provided with a through hole where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover 43, the cover 43 is connected with the pressure plate by bolts; the reverse thrust spring includes a top pin 51, a disc The spring 52, the circlip 53, and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat. The diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, and the top of the pin rod is set The circlip 53, the pin seat is close to the top tongue 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step. The disc spring bears a great load in a small space. Compared with a spring, the deformation energy per unit volume is larger, and it has a good cushioning and shock absorption capacity. A wear ring 61 is provided on the friction surface of the airbag cavity 21 and the top tongue 31 and the pressure plate and the top tongue 31. The body of the slider 11 and the outer surface of the pressure plate are in the same plane, and the projecting distance of the top tongue 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 13 of the hull 14. The smoothness of the surface of the slider 11 is ensured and remains smooth during the sliding process.
实施例2Example 2
一种耙吸式挖泥船舷侧吸口气囊密封装置12,包括滑块11本体、气囊腔21、顶舌31、压板、反推弹簧、气囊23。A side suction airbag sealing device 12 of a trailing suction dredger includes a slider 11 body, an airbag cavity 21, a top tongue 31, a pressure plate, a reverse thrust spring, and an airbag 23.
气囊腔21为截面呈矩形的环形凹槽,设在滑块11本体朝向船体14的一侧,环形凹槽的开口方向朝向船体14,其直径与船体14吸泥管13口匹配,在气囊腔21底部设有一开口;气囊腔21底部在开口上方设有止动台阶22,止动台阶22的间距小于顶舌31底部的宽度。顶舌31为环形滑动块,其截面底部较宽、顶部有凸台,形成“凸”字形;顶舌31底部位于气囊腔21内,顶舌31顶部凸台朝向船体14,在凸台上固定有自润滑高分子弹性环32,顶舌31底部的内径、外径、厚度与气囊腔21匹配。气囊23为环形,位于顶舌31与气囊腔21之间的空腔内,气囊23的进气管24从气囊腔21底开口伸出。压板分为内压板41和外压板42,内、外压板42均为圆环形,内压板41内侧、外压板42外侧均与滑块11本体连接,内压板41外侧压住顶舌31凸台内侧部分,外压板42内侧压住顶舌31凸台外侧部分,内、外压板42之间的间隙与顶舌31凸台宽度匹配;在内压板41于凸台之间设有内骨架密封71,内压板41上设有内环形槽,内环形槽内安装有内止动挡板72,内止动挡板72紧贴内骨架密封71外侧;在外压板42于凸台之间设有外骨架密封73,外压板42上设有外环形槽,外环形 槽内安装有外止动挡板74,外止动挡板74紧贴外骨架密封73外侧。反推弹簧有多组沿压板圆周均匀分布,反推弹簧的组数与船体14吸泥管13口直径匹配;反推弹簧每组有两个,分别位于内、外压板42内侧与顶舌31底部之间;压板在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖43,封盖43与压板螺栓连接;反推弹簧包括顶销51、碟簧52、卡簧53,顶销51为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧53,销座紧贴顶舌31,四片碟簧52以面对面的安装方式套在销杆上并位于销座与台阶之间。在气囊腔21与顶舌31及压板与顶舌31的摩擦面上设有承磨环61。滑块11本体与压板的外表面处于同一平面内,顶舌31伸出的距离大于滑块11本体与船体14吸泥管13口的间距。The airbag cavity 21 is an annular groove with a rectangular cross-section. It is provided on the side of the slider 11 facing the hull 14. The opening direction of the annular groove faces the hull 14, and its diameter matches with the mouth of the mud suction pipe 13 of the hull 14. 21 is provided with an opening at the bottom; the bottom of the airbag cavity 21 is provided with a stop step 22 above the opening, and the spacing of the stop steps 22 is smaller than the width of the bottom of the top tongue 31. The top tongue 31 is an annular sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue 31 is located in the airbag cavity 21, and the top boss of the top tongue 31 faces the hull 14 and is fixed on the boss There is a self-lubricating polymer elastic ring 32, and the inner diameter, outer diameter, and thickness of the bottom of the top tongue 31 match the airbag cavity 21. The airbag 23 has a ring shape and is located in the cavity between the top tongue 31 and the airbag cavity 21. The air inlet tube 24 of the airbag 23 protrudes from the bottom opening of the airbag cavity 21. The pressure plate is divided into an inner pressure plate 41 and an outer pressure plate 42. The inner and outer pressure plates 42 are both circular. The inner side of the inner pressure plate 41 and the outer side of the outer pressure plate 42 are connected to the body of the slider 11, and the outer side of the inner pressure plate 41 presses the boss of the top tongue 31 In the inner part, the inner side of the outer pressure plate 42 presses the outer part of the boss of the top tongue 31, and the gap between the inner and outer pressure plates 42 matches the width of the boss of the top tongue 31; the inner pressure plate 41 is provided with an inner skeleton seal 71 between the bosses , The inner pressure plate 41 is provided with an inner annular groove, an inner stop baffle 72 is installed in the inner annular groove, and the inner stop baffle 72 is close to the outside of the inner frame seal 71; an outer frame is provided between the outer pressure plate 42 and the bosses Seal 73, the outer pressure plate 42 is provided with an outer annular groove, an outer stop baffle 74 is installed in the outer annular groove, and the outer stop baffle 74 is close to the outside of the outer frame seal 73. There are multiple sets of reverse thrust springs evenly distributed along the circumference of the pressure plate. The number of reverse thrust springs matches the diameter of the suction pipe 13 of the hull 14; there are two reverse thrust springs in each group, which are located on the inner and outer pressure plates 42 and the top tongue 31. Between the bottom; the pressure plate is provided with a through hole where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover 43, the cover 43 is connected with the pressure plate by bolts; the reverse thrust spring includes a top pin 51, a disc The spring 52, the circlip 53, and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat. The diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, and the top of the pin rod is set The circlip 53, the pin seat is close to the top tongue 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step. A wear ring 61 is provided on the friction surface of the airbag cavity 21 and the top tongue 31 and the pressure plate and the top tongue 31. The body of the slider 11 and the outer surface of the pressure plate are in the same plane, and the projecting distance of the top tongue 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 13 of the hull 14.
实施例3Example 3
如图1~5所示,一种耙吸式挖泥船舷侧吸口气囊密封装置12,包括滑块11本体、气囊腔21、顶舌31、压板、反推弹簧、气囊23。As shown in Figures 1 to 5, a trailing suction dredger side suction airbag sealing device 12 includes a slider 11 body, an airbag cavity 21, a top tongue 31, a pressure plate, a reverse thrust spring, and an airbag 23.
气囊腔21为截面呈矩形的环形凹槽,设在滑块11本体朝向船体14的一侧,环形凹槽的开口方向朝向船体14,其直径与船体14吸泥管13口匹配,在气囊腔21底部设有一开口;气囊腔21底部在开口上方设有止动台阶22,止动台阶22的间距小于顶舌31底部的宽度。顶舌31为环形滑动块,其截面底部较宽、顶部有凸台,形成“凸”字形;顶舌31底部位于气囊腔21内,顶舌31顶部凸台朝向船体14,在凸台上固定有自润滑高分子弹性环32,顶舌31底部的内径、外径、厚度与气囊腔21匹配。气囊23为环形,位于顶舌31与气囊腔21之间的空腔内,气囊23的进气管24从气囊腔21底开口伸出。在顶舌31底部内侧与气囊腔21之间设有内气囊腔骨架密封75,在顶舌31底部外侧与气囊腔21之间设有外气囊腔骨架密封77。内气囊腔骨架密封75有两个,在两个内气囊腔骨架密封75之间设有内定距环76;外气囊腔骨架密封77有两个,在两个外气囊腔骨架密封77之间设有外定距环78。压板分为内压板41和外压板42,内、外压板42均为圆环形,内压板41内侧、外压板42外侧均与滑块11本体连接,内压板41外侧压住顶舌31凸台内侧部分,外压板42内侧压住顶舌31凸台外侧部分,内、外压板42之间的间隙与顶舌31凸台宽度匹配。在内压板41于凸台之间设有内骨架密封71,内压板41上设有内环形槽,内环形槽内安装有内止动挡板72,内止动挡板72紧贴内骨架密封71外侧;在外压板42于 凸台之间设有外骨架密封73,外压板42上设有外环形槽,外环形槽内安装有外止动挡板74,外止动挡板74紧贴外骨架密封73外侧。反推弹簧有多组沿压板圆周均匀分布,反推弹簧的组数与船体14吸泥管13口直径匹配;反推弹簧每组有两个,分别位于内、外压板42内侧与顶舌31底部之间。压板在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖43,封盖43与压板螺栓连接;反推弹簧包括顶销51、碟簧52、卡簧53,顶销51为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧53,销座紧贴顶舌31,四片碟簧52以面对面的安装方式套在销杆上并位于销座与台阶之间。在气囊腔21与顶舌31及压板与顶舌31的摩擦面上设有承磨环61。滑块11本体与压板的外表面处于同一平面内,顶舌31伸出的距离大于滑块11本体与船体14吸泥管13口的间距。The airbag cavity 21 is an annular groove with a rectangular cross-section. It is provided on the side of the slider 11 facing the hull 14. The opening direction of the annular groove faces the hull 14, and its diameter matches with the mouth of the mud suction pipe 13 of the hull 14. 21 is provided with an opening at the bottom; the bottom of the airbag cavity 21 is provided with a stop step 22 above the opening, and the spacing of the stop steps 22 is smaller than the width of the bottom of the top tongue 31. The top tongue 31 is an annular sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue 31 is located in the airbag cavity 21, and the top boss of the top tongue 31 faces the hull 14 and is fixed on the boss There is a self-lubricating polymer elastic ring 32, and the inner diameter, outer diameter, and thickness of the bottom of the top tongue 31 match the airbag cavity 21. The airbag 23 has a ring shape and is located in the cavity between the top tongue 31 and the airbag cavity 21. The air inlet tube 24 of the airbag 23 protrudes from the bottom opening of the airbag cavity 21. An inner airbag cavity skeleton seal 75 is provided between the bottom inner side of the top tongue 31 and the airbag cavity 21, and an outer airbag cavity skeleton seal 77 is provided between the bottom outer side of the top tongue 31 and the airbag cavity 21. There are two inner airbag cavity skeleton seals 75, and an inner spacer ring 76 is provided between the two inner airbag cavity skeleton seals 75; there are two outer airbag cavity skeleton seals 77, which are provided between the two outer airbag cavity skeleton seals 77 There is an outer fixed distance ring 78. The pressure plate is divided into an inner pressure plate 41 and an outer pressure plate 42. The inner and outer pressure plates 42 are both circular. The inner side of the inner pressure plate 41 and the outer side of the outer pressure plate 42 are connected to the body of the slider 11, and the outer side of the inner pressure plate 41 presses the boss of the top tongue 31 In the inner part, the inner side of the outer pressure plate 42 presses the outer part of the boss of the top tongue 31, and the gap between the inner and outer pressure plates 42 matches the width of the boss of the top tongue 31. The inner pressure plate 41 is provided with an inner frame seal 71 between the bosses, an inner ring groove is provided on the inner pressure plate 41, an inner stop baffle 72 is installed in the inner ring groove, and the inner stop baffle 72 is close to the inner frame seal 71 outside; the outer frame seal 73 is provided between the outer pressure plate 42 and the boss, the outer pressure plate 42 is provided with an outer annular groove, and an outer stop baffle 74 is installed in the outer ring groove, and the outer stop baffle 74 is close to the outside The frame seal 73 outside. There are multiple sets of reverse thrust springs evenly distributed along the circumference of the pressure plate. The number of reverse thrust springs matches the diameter of the suction pipe 13 of the hull 14; there are two reverse thrust springs in each group, which are located on the inner and outer pressure plates 42 and the top tongue 31. Between the bottom. The pressure plate has a through hole at the place where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, and the top of the through hole is provided with a cover 43, which is connected with the pressure plate by bolts; the reverse thrust spring includes a top pin 51, a disc spring 52, and a clamp. The spring 53 and the top pin 51 are in a "T" shape and are divided into a pin rod and a pin seat. The diameter of the pin rod matches the through hole, and the diameter of the pin seat matches the step. The pin rod passes through the through hole, and a circlip 53 is set on the top of the pin rod. The pin seat is close to the top tongue 31, and the four disc springs 52 are sleeved on the pin rod in a face-to-face installation manner and are located between the pin seat and the step. A wear ring 61 is provided on the friction surface of the airbag cavity 21 and the top tongue 31 and the pressure plate and the top tongue 31. The body of the slider 11 and the outer surface of the pressure plate are in the same plane, and the projecting distance of the top tongue 31 is greater than the distance between the body of the slider 11 and the mouth of the suction pipe 13 of the hull 14.
本发明按照上述实施例进行了说明,应当理解,上述实施例不以任何形式限定本发明,凡采用等同替换或等效变换方式所获得的技术方案,均落在本发明的保护范围之内。The present invention has been described in accordance with the above-mentioned embodiments. It should be understood that the above-mentioned embodiments do not limit the present invention in any form, and all technical solutions obtained by equivalent substitutions or equivalent transformations fall within the protection scope of the present invention.
Claims (7)
- 一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,包括滑块本体、气囊腔、顶舌、压板、反推弹簧、气囊;A trailing suction dredger's side suction airbag sealing device, which is characterized in that it comprises a slider body, an airbag cavity, a top tongue, a pressure plate, a reverse thrust spring, and an airbag;所述气囊腔为截面为不规则矩形的环形凹槽,设在滑块本体朝向船体的一侧,环形凹槽的开口方向朝向船体,其直径与船体吸泥管直径匹配,在气囊腔底部设有一开口;所述气囊为环形,位于顶舌与气囊腔之间的空腔内,气囊的进气管从气囊腔底开口伸出;The airbag cavity is an annular groove with an irregular rectangular cross section, which is arranged on the side of the slider body facing the hull. The opening direction of the annular groove faces the hull, and its diameter matches the diameter of the mud suction pipe of the hull. There is an opening; the airbag is ring-shaped, located in the cavity between the top tongue and the airbag cavity, and the air inlet tube of the airbag extends from the opening at the bottom of the airbag cavity;所述顶舌为环形滑动块,其截面底部较宽、顶部有凸台,形成“凸”字形;顶舌底部位于气囊腔内,顶舌顶部凸台朝向船体,在凸台上固定有弹性环,顶舌底部的内径、外径、厚度与气囊腔匹配;The top tongue is a ring-shaped sliding block with a wide section at the bottom and a boss on the top to form a "convex" shape; the bottom of the top tongue is located in the airbag cavity, and the top boss of the top tongue faces the hull, and an elastic ring is fixed on the boss , The inner diameter, outer diameter and thickness of the bottom of the top tongue are matched with the air bag cavity;所述压板分为内压板和外压板,内、外压板均为圆环形并与滑块本体连接,内压板外侧压住顶舌凸台内侧部分,外压板内侧压住顶舌凸台外侧部分,内、外压板之间的间隙与顶舌凸台宽度匹配;The pressure plate is divided into an inner pressure plate and an outer pressure plate. The inner and outer pressure plates are both circular and connected with the slider body. The outside of the inner pressure plate presses the inner part of the top tongue boss, and the inside of the outer pressure plate presses the outer part of the top tongue boss. , The gap between the inner and outer pressure plates matches the width of the top tongue boss;所述反推弹簧有多组沿压板圆周均匀分布,所述反推弹簧每组有两个,安装在压板内,作用于顶舌凸台两侧的端面;There are multiple sets of the reverse thrust springs evenly distributed along the circumference of the pressure plate, and there are two reverse thrust springs in each group, which are installed in the pressure plate and act on the end faces on both sides of the top tongue boss;所述压板在设有反推弹簧处开有通孔,通孔底部设有台阶,通孔顶部设有封盖,封盖与压板螺栓连接;所述反推弹簧包括顶销、弹簧、卡簧,顶销为“T”形分为销杆和销座,销杆直径与通孔匹配,销座直径与台阶匹配,销杆从通孔穿出,销杆顶部设置卡簧,销座紧贴顶舌,弹簧套在销杆上并位于销座与台阶之间。The pressure plate has a through hole at the place where the reverse thrust spring is provided, the bottom of the through hole is provided with a step, the top of the through hole is provided with a cover, and the cover is bolted to the pressure plate; the reverse thrust spring includes a top pin, a spring, and a circlip , The top pin is "T" shaped and divided into a pin rod and a pin seat. The diameter of the pin rod matches the through hole, the diameter of the pin seat matches the step, the pin rod passes through the through hole, the top of the pin rod is provided with a circlip, and the pin seat is tightly attached The top tongue and the spring are sleeved on the pin rod and located between the pin seat and the step.
- 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,所述弹性环采用自润滑高分子弹性环。The side suction airbag sealing device of a trailing suction dredger according to claim 1, wherein the elastic ring is a self-lubricating polymer elastic ring.
- 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,在所述内压板与顶舌凸台之间设有内骨架密封,内压板上设有内环形槽,内环形槽内安装有内止动挡板,内止动挡板紧贴内骨架密封外侧;在所述外压板与顶舌凸台之间设有外骨架密封,外压板上设有外环形槽,外环形槽内安装有外止动挡板,外止动挡板紧贴外骨架密封外侧。The side suction airbag sealing device of a trailing suction dredger according to claim 1, wherein an inner frame seal is provided between the inner pressure plate and the top tongue boss, and an inner ring is provided on the inner pressure plate. Groove, an inner stop baffle is installed in the inner annular groove, and the inner stop baffle is close to the outside of the inner frame seal; an outer frame seal is provided between the outer pressure plate and the top tongue boss, and the outer pressure plate is provided with an outer frame seal. An annular groove, an outer stop baffle is installed in the outer annular groove, and the outer stop baffle is close to the outside of the outer frame seal.
- 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,在所述顶舌底部内侧与气囊腔之间设有内气囊腔骨架密封,在所述顶舌底部外侧与气囊腔之间设有外气囊腔骨架密封。The side suction airbag sealing device of a trailing suction dredger according to claim 1, wherein an inner airbag cavity skeleton seal is provided between the inner side of the bottom of the top tongue and the airbag cavity, and the top tongue An outer airbag cavity frame seal is arranged between the outer side of the bottom and the airbag cavity.
- 根据权利要求4所述的一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,所述内气囊腔骨架密封有两个,在两个内气囊腔骨架密封之间设有内定距环; 所述外气囊腔骨架密封有两个,在两个外气囊腔骨架密封之间设有外定距环。The side suction airbag sealing device of a trailing suction dredger according to claim 4, wherein there are two inner airbag cavity frame seals, and an internal fixed distance is provided between the two inner airbag cavity frame seals. Ring; There are two outer air bag cavity frame seals, and an outer distance ring is provided between the two outer air bag cavity frame seals.
- 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,所述气囊腔内设有两个对称的止动台阶,止动台阶的边缘距气囊腔底部的距离大于开口直径,两止动台阶间距小于顶舌底部宽度。The side suction airbag sealing device of a trailing suction dredger according to claim 1, wherein the airbag cavity is provided with two symmetrical stop steps, and the edge of the stop step is away from the bottom of the airbag cavity. The distance is larger than the opening diameter, and the distance between the two stop steps is smaller than the width of the bottom of the top tongue.
- 根据权利要求1所述的一种耙吸式挖泥船舷侧吸口气囊密封装置,其特征在于,在所述气囊腔与顶舌及压板与顶舌的摩擦面上设有承磨环。The side suction airbag sealing device of a trailing suction dredger according to claim 1, wherein a wear bearing ring is provided on the friction surface between the airbag cavity and the top tongue, and the pressure plate and the top tongue.
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CN211774046U (en) * | 2019-12-30 | 2020-10-27 | 长江南京航道工程局 | Side suction port air bag sealing device of trailing suction dredger |
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CN203782771U (en) * | 2014-04-15 | 2014-08-20 | 广州文冲船厂有限责任公司 | Trailing suction hopper dredger broadside sucking opening sealing device |
CN104019239A (en) * | 2014-06-25 | 2014-09-03 | 北京市城南橡塑技术研究所 | Air inflation sealing device for rod-shaped part |
CN105003713A (en) * | 2015-08-11 | 2015-10-28 | 宁波恒元精工管阀科技有限公司 | Sealing end cover of ball valve |
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CN109653272A (en) * | 2018-11-20 | 2019-04-19 | 广州文冲船厂有限责任公司 | A kind of rake pipe Butt sealing structure of drag suction dredger |
CN110939170A (en) * | 2019-12-30 | 2020-03-31 | 长江南京航道工程局 | Side suction port air bag sealing device of trailing suction dredger |
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CN110939170A (en) | 2020-03-31 |
CN110939170B (en) | 2024-08-16 |
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