WO2021131165A1 - Chip recovery device - Google Patents
Chip recovery device Download PDFInfo
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- WO2021131165A1 WO2021131165A1 PCT/JP2020/033369 JP2020033369W WO2021131165A1 WO 2021131165 A1 WO2021131165 A1 WO 2021131165A1 JP 2020033369 W JP2020033369 W JP 2020033369W WO 2021131165 A1 WO2021131165 A1 WO 2021131165A1
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- WIPO (PCT)
- Prior art keywords
- chip
- air
- collecting device
- path
- recovery path
- Prior art date
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0417—Feeding with belts or tapes
Definitions
- the present disclosure relates to a chip collecting device that collects chips of a tape member discharged from a tape feeder.
- the conventional component mounting device that mounts (mounts) components on the board picks up the components supplied from the component supply unit by the mounting head and mounts them on the board.
- a tape feeder that supplies parts by a tape member is often used.
- the tape feeder conveys a tape member (carrier tape) in which a large number of parts are stored side by side in a row and supplies the tape member to a parts supply position. After the parts are supplied, the tape member is cut by the cutter device, and then falls and is discharged by its own weight through the chute portion.
- the chips of the tape member discharged from the component mounting device are stored in a container installed below the component mounting device.
- the operator collects chips by pulling out the container from below the component mounting device. Therefore, in a work line formed by arranging a plurality of component mounting devices, the amount of chips of the tape member generated becomes enormous, and the collection work becomes a heavy burden on the operator. Therefore, a chip collecting device that automatically collects chips has been proposed. For example, in Patent Document 1, after guiding chips of a tape member that is cut and falling into a tubular transfer path, a positive pressure is applied to the side where the chips fall in the transfer path, and the chips are discharged. A technique for moving chips to the outlet of a transfer path by applying a negative pressure is disclosed.
- the chip collecting device of the present disclosure collects chips of a tape member discharged from a tape feeder that supplies parts using the tape member.
- This chip collection device has a tubular collection path and a positive pressure supply unit.
- the recovery path has an air inlet at the first end and an air outlet at the second end. The area between the air inlet and the air outlet is provided with a chip entry opening through which chips discharged from the tape feeder enter.
- the positive pressure supply unit supplies positive pressure to the air inlet of the recovery path, and forms an air flow from the air inlet to the air outlet in the recovery path. As a result, the positive pressure supply unit pumps the chips that have entered the collection path through the chip entry opening to the air outlet.
- chips of tape members can be automatically collected with an inexpensive configuration.
- One side view of the component mounting device shown in FIG. Enlarged side sectional view of a part of the component mounting device shown in FIG.
- Perspective view of the chip collecting device shown in FIG. Partially disassembled perspective view of the chip collecting device shown in FIG.
- a cut perspective view of a part of the chip collecting device shown in FIG. FIG. 6A is a diagram showing a state in which the opening / closing plate is opened.
- a perspective view of the accommodating portion of the chip collecting device shown in FIG. Side view of the accommodating portion shown in FIG. 7A An operation explanatory view of the chip collecting device according to the first embodiment of the present disclosure.
- FIG. 8A An operation explanatory view of the chip collecting device following FIG. 8A.
- An operation explanatory view of the chip collecting device following FIG. 8B An operation explanatory view of the chip collecting device according to the first embodiment of the present disclosure.
- An operation explanatory view of the chip collecting device following FIG. 9A An operation explanatory view of the chip collecting device following FIG. 9B.
- Explanatory drawing of operation of accommodation part shown in FIG. 7B An explanatory view of the operation of the accommodating portion following FIG. 10A.
- FIG. 10B An explanatory view of the operation of the accommodating portion following FIG. 10B.
- FIG. 12A is a perspective view showing a state in which the bent opening / closing plate is opened.
- An operation explanatory view of the chip collecting device according to the third embodiment of the present disclosure An operation explanatory view of the chip collecting device following FIG. 13A.
- An operation explanatory view of the chip collecting device following FIG. 13B A cut perspective view of a part of the chip collecting device according to the fourth embodiment of the present disclosure.
- An operation explanatory view of the chip collecting device following FIG. 15A A cross-sectional view of a part of the chip collecting device according to the fourth embodiment of the present disclosure.
- a cross-sectional view of a part of another chip collecting device according to the fourth embodiment of the present disclosure.
- a cross-sectional view of a part of the chip collecting device shown in FIG. Perspective view of the chip collecting device according to the seventh embodiment of the present disclosure.
- Perspective view of the chip collecting device according to the eighth embodiment of the present disclosure A cross-sectional view of a part of the chip collecting device shown in FIG. 22.
- the present disclosure provides a chip collecting device capable of automatically collecting chips of a tape member with an inexpensive configuration.
- FIG. 1 shows a work line 2 to which the chip collecting device 1 according to the first embodiment of the present disclosure is applied.
- a plurality of (here, three) component mounting devices 3 are arranged in series.
- the component mounting device 3 delivers the board KB to the adjacent downstream component mounting device 3.
- Each component mounting device 3 mounts components on the board KB.
- the substrate KB is delivered along the X axis. That is, the X-axis is an axis that extends horizontally from left to right when viewed from the operator OP, and the three component mounting devices 3 are arranged along the X-axis.
- the Y-axis is orthogonal to the X-axis in the horizontal plane.
- the Y-axis extends from the front to the back when viewed from the worker OP. Also, the Z-axis extends from bottom to top.
- the X-axis, Y-axis, and Z-axis are similarly defined in the second and subsequent embodiments.
- FIG. 2 is a side view of the component mounting device 3.
- the component mounting device 3 has a base 11 and a cover member 12 that covers the upper part of the base 11, and two board transport paths 14 are provided inside the work space 13 covered by the cover member 12. Has been done.
- Each of the substrate transport paths 14 has a conveyor mechanism provided on the base 11, transports the substrate KB along the X axis, and positions the substrate KB at a predetermined working position.
- a feeder trolley 15 is attached to the front and rear ends of the base 11. As shown in FIG. 1, a plurality of tape feeders 16 are attached to the feeder carriages 15 side by side along the X axis. In FIG. 2, each of the tape feeders 16 takes in the carrier tape 18 (tape member) unwound from the tape reel 17 held by the feeder carriage 15 and conveys the carrier tape 18 (tape member) along the Y axis toward the substrate transport path 14. In this way, the tape feeder 16 supplies the component BH housed in the carrier tape 18 to the component supply position 16K.
- the head moving mechanism 22 includes, for example, a Cartesian coordinate robot, and moves the two mounting heads 21 independently in a horizontal plane.
- Each of the nozzles 21N of the mounting head 21 picks up the component BH supplied by the tape feeder 16 to the component supply position 16K by attracting it to the lower end.
- the component mounting device 3 has a control device 23.
- the control device 23 controls the operations of the substrate transport path 14, the tape feeder 16, the mounting head 21, and the head moving mechanism 22.
- the control device 23 When performing the component mounting work, the control device 23 first operates the board transport path 14 to receive the board KB from the device upstream (upstream of the flow of the board KB) and position the board KB. After positioning the board KB, the control device 23 operates the tape feeder 16 to supply the component BH to the component supply position 16K, operates the head moving mechanism 22, and repeats the component transfer operation to the mounting head 21. Let me do it.
- the component transfer operation includes an operation in which the mounting head 21 picks up the component BH supplied by the tape feeder 16 and an operation in which the mounting head 21 mounts the picked up component BH on the board KB.
- the control device 23 causes the mounting head 21 to repeatedly execute the component transfer operation to mount all the components BH to be mounted on the board KB.
- the control device 23 operates the substrate transport path 14 to carry the substrate KB downstream of the flow of the substrate KB.
- the component mounting device 3 located at the most downstream position the board KB to the device downstream of the work line 2 (downstream of the flow of the board KB). The work of carrying out and mounting the parts per board KB is completed.
- the feeder carriage 15 included in the component mounting device 3 has a cutter device 31 and a shooter 32, respectively.
- the cutter device 31 is provided below the tape feeder 16.
- the cutter device 31 cuts the carrier tape 18 after the tape feeder 16 has finished supplying the component BH.
- the shooter 32 is provided below the cutter device 31.
- the shooter 32 guides the chip KZ of the carrier tape 18 which is cut by the cutter device 31 and falls by its own weight.
- FIG. 3 is an enlarged cross-sectional view of region III in FIG. As shown in FIG. 3, the chip KZ is discharged downward from the discharge opening 32K at the lower end of the shooter 32, exits from the feeder carriage 15, and enters the receiving portion 42 described later.
- Chip KZ is generated from each of the component mounting devices 3 constituting the work line 2 in this way, and the amount of chip KZ of the carrier tape 18 generated in the entire work line 2 is enormous.
- the chip collecting device 1 automatically collects a large amount of chip KZ generated from the work line 2 into one place without manpower, and facilitates the disposal process.
- the chip collecting device 1 has two collecting paths 41, six receiving units 42, a positive pressure supply unit 43, and an accommodating unit 44.
- the recovery path 41 is a tubular member extending in the arrangement direction of the component mounting device 3, and is installed on the floor surface FL. That is, the recovery path 41 extends along the X axis.
- Two collection paths 41 are installed side by side in the front and rear. The collection path 41 installed on the front side corresponds to the three feeder carriages 15 located on the front side, and the collection path 41 installed on the rear side corresponds to the three feeder carriages 15 located on the rear side.
- Each of the collection paths 41 extends linearly to the area below the plurality of component mounting devices 3 arranged in series along the X axis.
- Each of the recovery paths 41 has an opening at a first end located upstream of the flow of the substrate KB and a second end located downstream of the flow of the substrate KB (see also FIG. 5).
- the opening at the first end of the recovery path 41 is referred to as an air inlet 41A
- the opening at the second end of the recovery path 41 is referred to as an air outlet 41B.
- the recovery path 41 has a hollow shape with a rectangular cross section, and the upper wall 41C and the lower wall 41D, and the first vertical wall 41E and the first vertical wall 41E facing each other along the Y axis. It has two vertical walls 41F.
- the first vertical wall 41E is closer to the feeder carriage 15 than the second vertical wall 41F.
- each of the collection paths 41 is provided with a plurality of chip entry openings (hereinafter, openings) 41K in the region between the air inlet 41A and the air outlet 41B.
- the opening 41K is provided in the first vertical wall 41E of the recovery path 41.
- three component mounting devices 3 correspond to each of the recovery paths 41, and each of the recovery paths 41 is provided with three openings 41K in the arrangement direction of the component mounting devices 3. There is. That is, the three openings 41K are arranged along the X axis.
- the region of the recovery path 41 near the air outlet 41B extends diagonally upward toward the air outlet 41B.
- the tip extending diagonally upward of the recovery path 41 is a horizontal horizontal portion, and the air outlet 41B opens on the lower surface of this horizontal portion.
- a ventilation hole 41H is provided in the vicinity of each air outlet 41B of the recovery path 41.
- the ventilation hole 41H is provided in a portion between the opening 41K located closest to the air outlet 41B and the air outlet 41B.
- the ventilation hole 41H is provided in the recovery path 41 at a position downstream of the opening 41K located at the most downstream position in the direction of air flow in the recovery path 41 among the openings 41K.
- the ventilation hole 41H is an opening that communicates the inside and the outside of the recovery path 41.
- a mesh-like member having a mesh having a size that does not allow the chips KZ to pass through is attached to the ventilation hole 41H.
- the ventilation hole 41H may have a size that does not allow the chips KZ to pass through.
- an opening / closing plate 60 as a shutter member for opening / closing the opening 41K is provided on the inner surface of the first vertical wall 41E.
- the opening / closing plate 60 is a single flat plate rectangular member, and the base end portion KT of the opening / closing plate 60 is rotatably attached to the inner surface of the recovery path 41. More specifically, the base end portion KT is attached to the inner surface of the recovery path 41 via the hinge 61.
- the shaft of the hinge 61 extends vertically. Therefore, the opening / closing plate 60 is configured to swing around the axis of the hinge 61 (that is, in the horizontal plane direction) to open / close the opening 41K.
- the opening / closing plate 60 is a door-shaped member, and the base end portion KT is rotatable around the axis of the hinge 61. As described above, the base end portion KT of the opening / closing plate 60 is attached to the inner surface of the recovery path 41, and the opening / closing plate 60 is rotatably provided around the base end portion KT.
- FIG. 6A shows a state in which the opening / closing plate 60 is closed and the opening 41K is closed.
- FIG. 6B shows a state in which the opening / closing plate 60 is opened and the opening 41K is opened.
- the opening / closing plate 60 can be opened until the tip ST abuts on the second vertical wall 41F of the recovery path 41.
- the receiving unit 42 is installed on the floor surface FL below each of the feeder carriages 15.
- the receiving portion 42 has a box shape as a whole, and as shown in FIG. 5, the surface facing the recovery path 41 is open.
- each of the receiving portions 42 is attached to the outside of the first vertical wall 41E, and covers the opening 41K provided in the first vertical wall 41E from the outside of the recovery path 41. .. As shown in FIGS. 4 and 5, three receiving portions 42 are connected to each of the front recovery path 41 and the rear recovery path 41.
- a chip receiving opening 42K opened upward is provided on the upper surface of the receiving portion 42.
- the chip receiving opening 42K is located directly below the shooter 32 of the feeder carriage 15. Therefore, the chip KZ that falls due to its own weight through the shooter 32 enters the receiving portion 42 through the chip receiving opening 42K. That is, the receiving unit 42 receives the chip KZ discharged from the tape feeder 16 from the chip receiving opening 42K provided by opening upward.
- an air blower 51 is provided inside the receiving portion 42.
- the three air blowers 51 provided in the three receiving portions 42 on the front side are connected in series by the pipeline 52.
- the three air blowers 51 provided on the three rear receiving portions 42 are connected in series by the pipeline 52.
- the pipeline 52 is an air supply path extending along the X axis. Specifically, in plan view, a plurality of air blowers 51 are connected to the conduit 52.
- the pipeline 52 is provided substantially parallel to the recovery channel 41. The downstream end of the air flow in the pipeline 52 is closed, and the direction in which the air supplied to the pipeline 52 flows is the same as the direction in which the air supplied into the recovery path 41 flows.
- the air blower 51 in the receiving portion 42 is provided with a plurality of air outlets 51N arranged in the extending direction of the pipeline 52. That is, the air outlet 51N is provided along the X axis. Each of the air outlets 51N opens toward the opening 41K of the recovery path 41.
- the positive pressure supply unit 43 is connected to the positive pressure source 72 via an external pipe 71.
- the positive pressure supply unit 43 has a built-in control valve 43V.
- Each air inlet 41A of the recovery path 41 and each upstream end of the pipeline 52 are connected to the control valve 43V via an internal pipe (not shown) provided inside the positive pressure supply section 43. ..
- the external pipe 71 is connected to these internal pipes via a control valve 43V.
- the positive pressure supply unit 43 supplies the positive pressure to each air inlet 41A of the recovery path 41 by controlling the positive pressure supplied from the positive pressure source 72 through the external pipe 71 with the control valve 43V.
- a positive pressure is supplied to the air inlet 41A of the recovery path 41, an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41.
- the positive pressure supply unit 43 also supplies positive pressure to each of the pipelines 52 by controlling the positive pressure supplied from the positive pressure source 72 with the control valve 43V.
- a positive pressure is supplied into the pipeline 52, air is blown out from the air outlet 51N of the air blower 51 in each of the receiving portions 42 connected to the pipeline 52.
- the opening / closing plate 60 is pushed open from the inside of the receiving portion 42 as shown in FIG. 6B.
- control valve 43V The operation of the control valve 43V is controlled by the management device 73 shown in FIG. 4 provided separately from the work line 2.
- one control device 23 among the plurality of component mounting devices 3 constituting the work line 2 may control the operation of the control valve 43V.
- the accommodating portion 44 has a belt conveyor 82.
- the belt conveyor 82 has a pair of frames 81, a plurality of pulleys, and a belt 82B.
- the frames 81 are arranged so as to face each other along the X axis.
- the plurality of pulleys include a drive pulley 82K and a plurality of driven pulleys 82J, and are rotatably supported by a frame 81.
- the belt 82B is hung on these plurality of pulleys.
- partition portions 82H extending along the width of the belt 82B are provided at regular intervals.
- a drive motor (hereinafter referred to as a motor) 83 is attached to one of the frames 81, and the belt 82B travels when the motor 83 rotates the drive pulley 82K via the drive belt 84.
- the frame 81 is provided with a pair of belt guides 85, and the belt guides 85 guide both ends of the belt 82B. Therefore, the belt 82B travels along a predetermined route.
- the operation of the motor 83 is controlled by the management device 73 or one of the control devices 23 among the plurality of component mounting devices 3.
- the transport area by the belt conveyor 82 includes a discharge area R1 extending substantially horizontally along the Y-axis, an ascending area R2 connected to the discharge area R1 and diagonally upward, and a Y-axis connected to the ascending area R2. It has a dumping area R3 extending substantially horizontally along the line.
- Each part on the belt 82B moves in these three regions in this order by rotationally driving the drive pulley 82K by the motor 83. That is, in the belt 82B, for example, the portion sandwiched between the two adjacent partition portions 82H moves in the order of discharge area R1, ascending area R2, and dumping area R3.
- the belt conveyor 82 is installed so that the discharge region R1 of the belt 82B is located directly below the air outlets 41B of the two collection paths 41.
- a chip passage 86 is provided below the dumping area R3 of the belt 82B, and a storage box 87 is installed below the chip passage 86.
- the storage box 87 is a box-shaped member that opens upward.
- the chip collecting device 1 As described above, the chip KZ of the carrier tape 18 is discharged from the feeder carriage 15.
- the receiving portion 42 installed below the shooter 32 receives the chip KZ through the chip receiving opening 42K as shown in FIGS. 8A and 9A.
- the management device 73 executes a chip KZ collection operation at regular intervals while the work line 2 is performing the component mounting work.
- the management device 73 first operates the control valve 43V of the positive pressure supply unit 43 to supply positive pressure to each of the pipelines 52.
- the management device 73 supplies the positive pressure to the pipeline 52 in a state where the positive pressure is not supplied to the respective air inlets 41A of the recovery path 41.
- the air blower 51 provided in the receiving section 42 blows air from the receiving section 42 toward the collecting path 41 to transfer the chip KZ received by the receiving section 42 into the collecting path 41. .. In this way, the air blower 51 transfers the chip KZ received by the receiving unit 42 into the collecting path 41 in a state where the positive pressure is not supplied to the air inlet 41A of the collecting path 41 by the positive pressure supplying unit 43. Functions as a transfer unit.
- the management device 73 When the management device 73 blows air from the air blower 51 in the receiving portion 42 through the pipe line 52, the management device 73 controls the control valve 43V to stop the supply of positive pressure to the pipe line 52. That is, the management device 73 stops the blowing of air from the air blower 51. Then, as shown by the arrow P in FIG. 8C, the management device 73 supplies a positive pressure to each air inlet 41A of the recovery path 41. As a result, an air flow from the air inlet 41A to the air outlet 41B is formed inside each of the recovery paths 41.
- the positive pressure supply unit 43 supplies positive pressure to the air inlet 41A of the recovery path 41, and forms an air flow from the air inlet 41A to the air outlet 41B in the recovery path 41. Due to this air flow, the chips KZ that have entered the recovery path 41 through the opening 41K are pumped to the air outlet 41B.
- the chips KZ pumped in the recovery path 41 toward the air outlet 41B fall downward from the air outlet 41B as shown in FIG. 10A. Further, the chips KZ are discharged to the discharge region R1 of the belt 82B located below the air outlet 41B.
- the management device 73 continues to supply the positive pressure to the air inlet 41A for a predetermined time (about several seconds). Then, when the chip KZ in the recovery path 41 is discharged from the air outlet 41B onto the belt 82B, the management device 73 stops the supply of positive pressure to the air inlet 41A of the recovery path 41.
- a ventilation hole 41H is provided in the vicinity of each air outlet 41B of the recovery path 41. While the positive pressure is being supplied to the air inlet 41A, the air in the recovery path 41 is released to the outside in the recovery path 41 through the ventilation hole 41H. Therefore, the pressure does not become extremely high at the downstream end of the recovery path 41 and the air flow velocity does not decrease. Therefore, it is possible to prevent a part of the chip KZ in the recovery path 41 from not reaching the air outlet 41B and a part of the chip KZ not being discharged due to the decrease in the air flow velocity. In particular, it is particularly effective when the region near the air outlet 41B of the recovery path 41 is inclined upward, and the chip KZ climbs the slope in the recovery path 41 against its own weight in this region. is there.
- the management device 73 operates the motor 83 to drive the belt 82B.
- the chips KZ discharged into the discharge region R1 of the belt 82B are carried diagonally upward as shown by the arrow H1 in the ascending region R2 shown in FIG. 10B, and further, as shown by the arrow H2 in FIG. Will be carried to.
- the surface of the belt 82B is provided with a partition portion 82H extending along the width of the belt 82B. Therefore, the chip KZ is surely carried to the dumping region R3 without detaching (falling) from the belt 82B even in the rising region R2.
- the chip KZ carried to the dumping area R3 is dumped downward from the end of the dumping area R3 as shown in FIG. 10C.
- the chip KZ dumped from the end of the dumping area R3 falls through the chip passage 86 located directly below the chip KZ and is stored in the storage box 87. Therefore, the chip KZ collected through the two collection paths 41 is finally stored in one storage box 87.
- the belt conveyor 82 functions as a transport unit that conveys the chip KZ after receiving the chip KZ discharged from the air outlet 41B of the collection path 41. More specifically, the belt conveyor 82 functions as an ascending / falling portion that raises and drops the chip KZ after receiving the chip KZ discharged from the air outlet 41B of the collection path 41. Further, the storage box 87 functions as a chip storage portion for storing the chips KZ that have fallen from the belt conveyor 82, which is the rising / falling portion.
- the worker OP removes the storage box 87 from the storage unit 44, disposes of the chip KZ in a predetermined place, and returns the storage box 87 to its original position. This completes a series of chip collection operations.
- the management device 73 performs a series of chip collecting operations of supplying positive pressure to the air inlet 41A of the collecting path 41 after supplying air to the air blower 51 through the pipeline 52. .. Due to this series of operations, even if the work line 2 has a plurality of component mounting devices 3 and each of the component mounting devices 3 has a feeder carriage 15, the carrier tape 18 discharged from the plurality of feeder carriages 15
- the chips KZ can be collectively stored in the storage unit 44. That is, according to the chip collecting device 1, the chips KZ of the carrier tape 18 generated by the component mounting device 3 can be collected in one place (storage box 87) by using only the positive pressure and not using the negative pressure.
- the management device 73 repeats the above-mentioned chip collection operation every time a certain period of time elapses.
- the worker OP may dispose of the chip KZ contained in the storage box 87 every time the chip collection operation is performed or every time the chip collection operation is performed several times. Therefore, even when the amount of chips KZ of the carrier tape 18 generated from the work line 2 becomes enormous, the burden of the chip KZ collection work by the worker OP is small, and the labor required for the chip KZ collection work is greatly reduced. To.
- the chip collecting device according to the second embodiment has the same configuration as that of the first embodiment except that the position of the hinge 61 that swings the opening / closing plate 60 is different.
- the hinge 61 for swinging the opening / closing plate 60 is provided not on the inner surface of the first vertical wall 41E of the recovery path 41 but on the inner surface of the receiving portion 42. Even in such a case, since the opening / closing plate 60 operates in the same manner as in the case of the first embodiment, the same effect as in the case of the first embodiment can be obtained.
- the chip collecting device according to the third embodiment has the same configuration as that of the first embodiment except that the configuration of the shutter member is different.
- the opening / closing plate 60 which is a shutter member, is a single flat plate-shaped member.
- the bending type opening / closing plate (hereinafter, opening / closing plate) 160 as shown in FIGS. 12A and 12B functions as a shutter member.
- the opening / closing plate 160 has a first plate-shaped portion 162, an intermediate hinge 161 and a second plate-shaped portion 163.
- the first plate-shaped portion 162 includes a base end portion KT attached to the inner surface of the first vertical wall 41E of the recovery path 41 via a hinge 61.
- the second plate-shaped portion 163 includes a tip end portion ST on the opposite side of the base end portion KT in the entire opening / closing plate 160.
- the intermediate hinge 161 connects the first plate-shaped portion 162 and the second plate-shaped portion 163.
- the intermediate hinge 161 is located in the intermediate portion between the base end portion KT and the tip end portion ST, and has an axis parallel to the hinge 61.
- the opening / closing plate 160 of the third embodiment has an axial circumference extending vertically, which is parallel to the axis of the hinge 61, not only in the base end portion KT but also in the intermediate portion between the base end portion KT and the tip end portion ST. It is swingable (bendable).
- the first plate-shaped portion 162 and the second plate-shaped portion 163 are in a posture of extending in the same plane.
- the first plate-shaped portion 162 is in a posture extending along the Y axis so as to substantially cross the recovery path 41.
- the second plate-shaped portion 163 is bent with respect to the first plate-shaped portion 162 so that the tip end portion ST of the second plate-shaped portion 163 is in contact with the second vertical wall 41F.
- the tube is formed by the management device 73 as shown by the broken line FD in FIG. 13B.
- Positive pressure is supplied to the path 52, and air is blown out from the air blower 51 in the receiving portion 42.
- the opening / closing plate 160 opens the opening 41K so as to be pushed by the air and bent by the intermediate hinge 161 as shown in FIG. 13B, and the opening 41K is opened.
- the air blown from the air blower 51 causes the chip KZ in the receiving portion 42 to enter the recovery path 41 through the opening 41K. That is, the chip KZ in the receiving portion 42 is transferred into the collection path 41.
- the management device 73 stops the supply of positive pressure to the pipeline 52 and stops the air blowout from the air blower 51. Then, the management device 73 supplies a positive pressure to the air inlet 41A of the recovery path 41 as shown by the arrow P in FIG. 13C. As a result, an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41, and the chips KZ transferred into the recovery path 41 are pressure-fed toward the air outlet 41B. At this time, since the opening / closing plate 160 is pushed by the air flowing in the collecting path 41 to close the opening 41K, the movement of the chip KZ in the collecting path 41 is not hindered by the opening / closing plate 160.
- the chip collecting device of the third embodiment can obtain the same effect as the chip collecting device 1 of the first embodiment.
- the area where the opening 41K is opened when the opening / closing plate 160 is in the state where the opening 41K is opened is larger than that in the case of the first embodiment (see FIG. 8B). Become. Therefore, the chip KZ is transferred more smoothly from the receiving unit 42 into the collection path 41.
- the chip collecting device according to the fourth embodiment will be described with reference to FIGS. 14 to 17.
- the chip collecting device according to the fourth embodiment is provided with a plate-shaped member 260 instead of the shutter member (opening / closing plate 60) of the first embodiment. Has the same configuration as.
- the plate-shaped member 260 is supported in a cantilevered state with a base end portion KT fixed to the inner surface of the first vertical wall 41E of the recovery path 41.
- the base end portion KT is fixed at a position upstream of the air flow from the opening 41K.
- the tip portion ST is an end portion opposite to the base end portion KT.
- the region from the base end portion KT to the tip end portion ST extends diagonally toward the second vertical wall 41F from the upstream to the downstream of the air flow in the recovery path 41. That is, the tip ST, therefore, the plate-shaped member 260 reduces the cross-sectional area of the air flow path in the recovery path 41 from upstream to downstream.
- the tip ST of the plate-shaped member 260 is separated from the inner surface of the recovery path 41. Therefore, the tip portion ST is separated from the inner surface of the first vertical wall 41E and the inner surface of the second vertical wall 41F.
- the base end portion KT of the plate-shaped member 260 is attached to the inner surface of the recovery path 41 at a position upstream of the opening 41K of the air flow, and is opposite to the base end portion KT of the air flow.
- the tip end ST on the side is located downstream of the air flow from the base end KT and is separated from the inner surface of the recovery path 41.
- the management device 73 first blows air from the air blower 51 as shown by the broken line FD in FIG. 15A, and chips in the receiving portion 42.
- the KZ is transferred into the recovery path 41.
- the chip KZ in the receiving portion 42 enters the collecting path 41 from the region between the inner surface of the collecting path 41 (the inner surface of the first vertical wall 41E) and the plate-shaped member 260.
- the management device 73 stops the air blowout from the air blower 51, and then, as shown by the arrow P in FIG. 15B, the recovery path 41.
- a positive pressure is supplied to the air inlet 41A of.
- an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41, and the chips KZ are pumped toward the air outlet 41B of the recovery path 41.
- the cross-sectional area of the air flow path is locally reduced at the location where the plate-shaped member 260 is provided, the flow velocity is slowed, and the pressure is high.
- the cross-sectional area of the air flow path is locally reduced in the front side region HG, which is the region between the second vertical wall 41F and the plate-shaped member 260 on the front side of the tip portion ST of the plate-shaped member 260. There is. Therefore, a pressure loss occurs downstream of the plate-shaped member 260.
- the pressure in the back side region RG which is the region between the plate-shaped member 260 and the receiving portion 42, on the back side of the tip end portion ST of the plate-shaped member 260 is relatively lower than that in the front side region HG.
- the pressure in the back side region RG is relatively lower than the pressure in the front side region HG.
- most of the air in the recovery path 41 does not flow from the front side region HG of the plate-shaped member 260 to the back side region RG.
- the plate-shaped member 260 extends diagonally toward the second vertical wall 41F from the upstream to the downstream of the air flow in the recovery path 41, and even if the air comes into contact with the plate-shaped member 260, This is because the air flow direction is generally maintained in the direction from upstream to downstream as a whole.
- the pressure in the back side region RG is relatively lower than the pressure in the front side region HG, the pressure inside the receiving portion 42 becomes relatively higher than the pressure in the back side region RG.
- the air inside the receiving portion 42 is drawn into the recovery path 41. Therefore, although the back side region RG communicates with the internal space of the receiving portion 42, the air in the recovery path 41 does not flow toward the receiving portion 42. Therefore, the chip KZ transferred into the recovery path 41 is sent downstream of the recovery path 41 without returning (backflowing) from the receiving unit 42 to the shooter 32.
- the chip collecting device can obtain the same effect as that of the first embodiment.
- the fourth embodiment does not have a movable member like the opening / closing plate 60 of the first embodiment, which simplifies the configuration.
- the plate-shaped member 260 functions as a backflow prevention unit that prevents air in the recovery path 41 from flowing back toward the receiving part 42.
- the pressure in the recovery path 41 gradually decreases from the air inlet 41A to the air outlet 41B. Therefore, as shown in FIGS. 16A and 16B, when a plurality of openings 41K are provided side by side in the direction of the air flow of the recovery path 41, the tip portion ST of the plate-shaped member 260 and the inner surface of the first vertical wall 41E are provided.
- the separation distance RK which is the distance between the air and the air, may be gradually reduced toward the downstream side of the air. That is, the plate-shaped member 260 may be attached so as to satisfy T1> T2> T3. As a result, the pressure difference between the front side and the back side of the tip portion ST of the plate-shaped member 260 can be made approximately the same.
- the separation distance RK can be adjusted by the length L of the plate-shaped member 260 shown in FIG. 17 and the opening angle ⁇ of the plate-shaped member 260 from the first vertical wall 41E.
- the length L is the length from the base end portion KT to the tip end portion ST. Therefore, in order to gradually reduce the separation distance RK along the air flow, the separation distance RK of the plate-shaped member 260 may be made smaller as it is located downstream of the air flow. That is, when a plurality of openings 41K are provided side by side in the direction of air flow, if two plate-shaped members 260 are arbitrarily selected, the separation distance RK in the downstream plate-shaped member 260 becomes the upstream plate-shaped member 260. It is smaller than the separation distance RK in the member 260.
- the length L of the plurality of plate-shaped members 260 is the same, and the opening angle ⁇ from the inner surface of the recovery path 41 becomes smaller as it is located downstream of the air flow. You can do it like this. That is, when two plate-shaped members 260 are arbitrarily selected, the opening angle of the downstream plate-shaped member 260 from the inner surface of the recovery path 41 is the opening angle of the upstream plate-shaped member 260 from the inner surface of the recovery path 41. Smaller.
- the opening angles ⁇ of the plurality of plate-shaped members 260 from the inner surface of the recovery paths 41 may be the same, and the length L may become smaller as the position is located downstream of the air flow. .. That is, when two plate-shaped members 260 are arbitrarily selected, the length L of the downstream plate-shaped member 260 is smaller than the length L of the upstream plate-shaped member 260.
- the chip collecting device according to the fifth embodiment has the same configuration as that of the first embodiment except that the conduit 52 is provided.
- three air blowers 51 in three receiving portions 42 arranged side by side along the X axis in the front and rear are connected in series by one pipe line 52, respectively.
- the three air blowers 51 are directly connected to the positive pressure supply unit 43 by individual pipelines 52, and each of the air blowers 51 is connected to the positive pressure supply unit 43 from the positive pressure supply unit 43. Positive pressure is supplied directly. The downstream end of each air flow in the pipeline 52 is blocked.
- the air blower 51 Since the pressure in the pipeline 52 to which the positive pressure is applied from the positive pressure supply unit 43 increases as it goes downstream of the air flow, the air blower 51 is closer to the receiving unit 42 located downstream. High-pressure air is blown out from.
- air having substantially the same pressure can be blown out from the positive pressure supply unit 43 to each of the air blowers 51. Therefore, the air blowing flow rate when the chip KZ is transferred from each of the receiving portions 42 into the collection path 41 can be made substantially the same. This configuration can be applied not only to the first embodiment but also to the second to fourth embodiments.
- the chip collecting device according to the sixth embodiment has the same configuration as that of the first embodiment except that the conduit 52 is provided.
- the direction of the air flowing through the pipeline 52 is the same as the direction of the air supplied into the recovery path 41.
- the direction of the air flowing through the pipeline 52 is opposite to the direction of the air supplied into the recovery path 41. That is, in the sixth embodiment, in a plan view, three air blowers 51 are connected in series to one pipeline 52, and the conduit 52 is provided substantially parallel to the recovery path 41. The downstream end of the air flow in the conduit 52 is blocked.
- the direction in which the air supplied to the pipeline 52 flows is opposite to that of the air supplied in the recovery path 41.
- the fact that the conduit 52 is provided substantially parallel to the recovery path 41 means that the angle formed by the conduit 52 and the recovery path 41 is, for example, 0 degrees or more and 45 degrees or less.
- the angle is more preferably 0 degrees or more and 10 degrees or less, and further preferably 0 degrees or more and 5 degrees or less.
- the pressure in the pipeline 52 to which the positive pressure is applied from the positive pressure supply unit 43 increases as it goes downstream of the air flow.
- the pressure of the air blown from the plurality of air outlets 51N is as high as the air outlet 51N located downstream of the air flow in the pipeline 52. Therefore, in the configuration shown in FIG. 20, high pressure air is blown out as high as the air outlet 51N located upstream of the air flow in the recovery path 41. Therefore, a gradient is generated in the pressure of the air blown from the air blower 51 in the receiving portion 42. That is, the pressure increases toward the upstream of the air flow in the recovery path 41. As shown in FIG.
- the direction of the air blown from the receiving portion 42 into the recovery path 41 is an oblique direction having a component in the direction in which the air flows in the recovery path 41.
- the direction in which air flows in the recovery path 41 is a direction from the air inlet 41A to the air outlet 41B, and is a direction from left to right in FIG. 20.
- the flow direction of the air blown from the receiving portion 42 into the recovery path 41 has a component in the direction in which the air flows in the recovery path 41, and therefore is transferred from the receiving section 42 into the recovery path 41. It is difficult for the chip KZ to move upstream in the collection path 41. Further, since the strength of the air blown from the plurality of air outlets 51N is different, even if a lump of chip KZ is formed in the receiving portion 42, the lump is separated. Therefore, the chip KZ in the receiving portion 42 is smoothly transferred into the collecting path 41. When air is subsequently supplied into the recovery path 41, the chips KZ are carried downstream in the recovery path 41 without stagnation and clogging. This configuration can be applied not only to the first embodiment but also to the second to fourth embodiments.
- the chip collecting device according to the seventh embodiment has the same configuration as that of the first embodiment except that the conduit 52 is provided.
- three air blowers 51 in three receiving portions 42 arranged side by side along the X axis in the front and rear are connected in series by one pipe line 52, respectively.
- the three air blowers 51 are directly connected to the positive pressure supply unit 43 by individual pipelines 52, and X Positive pressure is directly supplied from the positive pressure supply unit 43 to each of the three air blowers 51 arranged along the axis.
- the direction of the air flowing through the pipeline 52 is opposite to the direction of the air supplied into the recovery path 41. The downstream end of the air flow in each conduit 52 is blocked.
- the pressure in the pipeline 52 to which the positive pressure is applied from the positive pressure supply unit 43 becomes higher toward the downstream side of the air flow. I will go.
- the pressure of the air blown out from the plurality of air outlets 51N included in one air blower 51 is as high as the air outlet 51N located downstream of the air flow in the pipeline 52. That is, air having a high pressure as high as the air outlet 51N located upstream of the air flow in the recovery path 41 is blown out. Therefore, a gradient is generated in the pressure of the air blown from the air blower 51 in the receiving portion 42. That is, the pressure increases toward the upstream of the air flow in the recovery path 41.
- the direction of the air blown from the receiving portion 42 into the recovery path 41 is an oblique direction having a component in the direction in which the air flows in the recovery path 41. Therefore, in the seventh embodiment, the same effect as that of the sixth embodiment can be obtained.
- each of the air blowers 51 is directly connected to the positive pressure supply unit 43 by individual pipelines 52. Therefore, positive pressure is directly supplied from the positive pressure supply unit 43 to each of the three air blowers 51 arranged along the X axis. Therefore, the air blowing flow rate when the chip KZ is transferred from each of the receiving portions 42 into the collection path 41 can be made substantially the same, and the same effect as that of the fifth embodiment can be obtained.
- the chip collecting device according to the eighth embodiment has the same configuration as that of the first embodiment except that the conduit 52 is provided.
- the first embodiment three air blowers 51 in three receiving portions 42 arranged side by side along the X axis are connected in series by one pipe line 52, respectively.
- the seventh embodiment as in the case of the fifth embodiment shown in FIG. 18 and the seventh embodiment shown in FIG. 21, the three air blowers 51 are directly separated from each other in the pipeline 52. Is connected to the positive pressure supply unit 43.
- the chip collecting device according to the ninth embodiment will be described with reference to FIGS. 24 to 26B.
- the opening 41K is provided on the upper surface of the collecting path 41, and the receiving portion 42 and the air blower 51 are not provided. Then, the opening 41K functions as a chip receiving opening.
- Other configurations are the same as those in the first embodiment.
- the same plate-shaped member 260 as in the fourth embodiment is used.
- the base end portion KT of the plate-shaped member 260 is fixed to the inner surface of the upper wall 41C of the recovery path 41.
- the base end portion KT of the plate-shaped member 260 is fixed at a position upstream of the air flow from the opening 41K.
- the plate-shaped member 260 extends diagonally downward so as to reduce the cross-sectional area of the flow path in the recovery path 41 from the upstream to the downstream of the air flow in the recovery path 41.
- the chip KZ falls by its own weight from the shooter 32 included in the feeder carriage 15 of the component mounting device 3.
- the chip KZ falling from the shooter 32 by its own weight directly enters the recovery path 41 through the opening 41K. Therefore, the air blower 51 as in the first embodiment is not provided, and the positive pressure supply unit 43 can supply the positive pressure to the air inlet 41A of the recovery path 41 at an arbitrary timing.
- the positive pressure supply unit 43 can supply the positive pressure to the air inlet 41A of the recovery path 41 at an arbitrary timing.
- the cross-sectional area of the flow path is locally reduced at the location where the plate-shaped member 260 is provided, the flow velocity is slowed, and the pressure is high. ..
- the cross-sectional area of the air flow path is locally reduced in the front side region HG, which is the region below the plate-shaped member 260 on the front side of the tip portion ST of the plate-shaped member 260. Therefore, a pressure loss occurs downstream of the plate-shaped member 260.
- the pressure in the back side region RG which is the upper region of the plate-shaped member 260, on the back side of the tip end portion ST of the plate-shaped member 260, is relatively lower than that in the front side region HG. Therefore, for the same reason as in the case of the fourth embodiment, most of the air in the recovery path 41 does not flow from the front side region HG of the plate-shaped member 260 to the back side region RG. Therefore, although the back side region RG communicates with the internal space of the receiving portion 42, the air in the recovery path 41 does not flow toward the receiving portion 42. As a result, the chip KZ transferred into the recovery path 41 is sent downstream of the recovery path 41 without returning (backflowing) from the receiving unit 42 to the shooter 32.
- the plate-shaped member 260 functions as a backflow prevention unit for preventing the air in the recovery path 41 from flowing back toward the receiving part 42.
- the chip collecting device 1 has an air inlet 41A at the first end and an air outlet 41B at the second end, and is discharged from the component mounting device 3 on the side wall. It has a tubular collection path 41 with an opening 41K into which the chips KZ enter. Then, by supplying positive pressure to the air inlet 41A to form an air flow from the air inlet 41A to the air outlet 41B, the chips KZ that have entered the inside of the recovery path 41 through the opening 41K are directed toward the air outlet 41B. Is pumped. In the chip collecting device 1 according to the first to ninth embodiments, since the chip KZ is pumped only by positive pressure, a negative pressure generator is not required, and the chip KZ of the carrier tape 18 is automatically collected with an inexpensive configuration. Can be done.
- the accommodating portion 44 may have an accommodating box 87 installed below each air outlet 41B of the collection path 41.
- the height of the storage box 87 is limited to the height of the air outlet 41B or less.
- the height of the discharge region R1 of the belt 82B constituting the accommodating portion 44 may be equal to or less than the height of the air outlet 41B, and the height of the accommodating box 87 itself is high.
- a large-capacity storage box 87 can be used.
- the transfer unit is configured to blow out air and transfer the chip KZ in the receiving unit 42 into the collection path 41.
- a conveyor device or the like may be installed in the receiving unit 42. This conveyor device or the like functions as a transfer unit that transfers the chip KZ in the receiving unit 42 to the collection path 41.
- air may be sent by a blower using an electric motor. In this case, this blower functions as a transfer unit.
- two collection paths 41 are provided in the front and rear, but in the case where the component mounting device 3 is configured only on one side from the center in FIG. There may be one recovery path 41.
- three component mounting devices 3 including two tape feeders 16 are arranged in series, and the recovery path 41 is linear in the region below the component mounting device 3. Extends to.
- the number of component mounting devices 3 is not limited to three. It may be one or two, or four or more.
- the present disclosure provides a chip collecting device capable of automatically collecting chips of a tape member with an inexpensive configuration. Therefore, it is useful for a component mounting device that supplies components with a tape feeder and mounts the components on a substrate or the like.
- Chip collection device 2 Work line 3 Parts mounting device 11 Base 12 Cover member 13 Work space 14 Board transport path 15 Feeder trolley 16 Tape feeder 16K Parts supply position 17 Tape reel 18 Carrier tape 21 Mounting head 21N Nozzle 22 Head moving mechanism 23 Control device 31 Cutter device 32 Shuta 32K Discharge opening 41 Recovery path 41A Air inlet 41B Air outlet 41C Upper wall 41D Lower wall 41E 1st vertical wall 41F 2nd vertical wall 41K Chip entry opening (opening) 41H Vent 42 Receiving part 42K Chip receiving opening 43 Positive pressure supply part 43V Control valve 44 Accommodating part 51 Air blower 51N Air outlet 52 Pipe line 60 Opening / closing plate 61 Hinge 71 External piping 72 Positive pressure source 73 Management device 81 Frame 82 Belt Conveyor 82B Belt 82H Partition 82J Driven Pulley 82K Drive Pulley 83 Drive Motor (Motor) 84 Drive belt 85 Belt guide 86 Chip passage 87 Storage box 160 Flexible opening / closing plate (opening / closing plate) 161 Intermediate hinge 16
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Abstract
This chip recovery device recovers chips of a tape member discharged from a tape feeder that uses the tape member to supply a component. The chip recovery device has a tubular recovery passage and a positive pressure supply part. The recovery passage has an air inlet at a first end and has an air outlet at a second end. A chip entry opening, into which the chips discharged from the tape feeder enter, is provided in an area between the air inlet and the air outlet. The positive pressure supply part supplies positive pressure to the air inlet of the recovery passage and forms a flow of air from the air inlet toward the air outlet in the recovery passage. As a result, the positive pressure supply part pressure feeds the chips that have entered into the recovery passage to the air outlet via the chip entry opening.
Description
本開示は、テープフィーダから排出されるテープ部材の切屑を回収する切屑回収装置に関する。
The present disclosure relates to a chip collecting device that collects chips of a tape member discharged from a tape feeder.
基板に部品を装着(実装)する従来の部品装着装置(部品実装装置)は、部品供給部から供給される部品を装着ヘッドによりピックアップして基板に装着する。部品供給部としては、テープ部材によって部品を供給するテープフィーダが多用されている。テープフィーダは、多数の部品が一列に並んで収納されたテープ部材(キヤリアテープ)を搬送して部品供給位置に供給する。部品を供給した後のテープ部材は、カッター装置により切断された後、シュート部を通じて自重で落下して排出される。
The conventional component mounting device (component mounting device) that mounts (mounts) components on the board picks up the components supplied from the component supply unit by the mounting head and mounts them on the board. As the parts supply unit, a tape feeder that supplies parts by a tape member is often used. The tape feeder conveys a tape member (carrier tape) in which a large number of parts are stored side by side in a row and supplies the tape member to a parts supply position. After the parts are supplied, the tape member is cut by the cutter device, and then falls and is discharged by its own weight through the chute portion.
部品装着装置から排出されたテープ部材の切屑は、部品装着装置の下方に設置されたコンテナに収容される。作業者は、部品装着装置の下方からコンテナを引き出すことによって切屑を回収する。したがって、複数の部品装着装置が並んで形成された作業ラインでは、発生するテープ部材の切屑は膨大な量となってその回収作業は作業者にとって大きな負担となる。このため、切屑を自動回収する切屑回収装置が提案されている。例えば、特許文献1には、切断されて落下するテープ部材の切屑をチューブ状の移送経路内に誘導した後、移送経路における切屑が落下する側に正圧を与えるとともに切屑が排出される側に負圧を与えることで、切屑を移送経路の出口へ移動させる技術が開示されている。
The chips of the tape member discharged from the component mounting device are stored in a container installed below the component mounting device. The operator collects chips by pulling out the container from below the component mounting device. Therefore, in a work line formed by arranging a plurality of component mounting devices, the amount of chips of the tape member generated becomes enormous, and the collection work becomes a heavy burden on the operator. Therefore, a chip collecting device that automatically collects chips has been proposed. For example, in Patent Document 1, after guiding chips of a tape member that is cut and falling into a tubular transfer path, a positive pressure is applied to the side where the chips fall in the transfer path, and the chips are discharged. A technique for moving chips to the outlet of a transfer path by applying a negative pressure is disclosed.
本開示の切屑回収装置は、テープ部材を用いて部品を供給するテープフィーダから排出されるテープ部材の切屑を回収する。この切屑回収装置は、管状の回収路と、正圧供給部とを有する。回収路は、第一端にエア入口を有するとともに第二端にエア出口を有する。エア入口とエア出口との間の領域には、テープフィーダから排出された切屑が進入する切屑進入開口が設けられている。正圧供給部は、回収路のエア入口に正圧を供給し、回収路内にエア入口からエア出口へ向かうエアの流れを形成する。これによって、正圧供給部は、切屑進入開口を通じて回収路内に進入した切屑をエア出口まで圧送する。
The chip collecting device of the present disclosure collects chips of a tape member discharged from a tape feeder that supplies parts using the tape member. This chip collection device has a tubular collection path and a positive pressure supply unit. The recovery path has an air inlet at the first end and an air outlet at the second end. The area between the air inlet and the air outlet is provided with a chip entry opening through which chips discharged from the tape feeder enter. The positive pressure supply unit supplies positive pressure to the air inlet of the recovery path, and forms an air flow from the air inlet to the air outlet in the recovery path. As a result, the positive pressure supply unit pumps the chips that have entered the collection path through the chip entry opening to the air outlet.
本開示によれば、安価な構成でテープ部材の切屑を自動回収できる。
According to the present disclosure, chips of tape members can be automatically collected with an inexpensive configuration.
本開示の実施の形態の説明に先立ち、本開示の着想に至った経緯を簡単に説明する。特許文献1に記載された切屑回収装置には、正圧を発生させる正圧発生装置と負圧を発生させる負圧発生装置との双方が必要である。そのため、設備が大掛かりになって製造コストが高くなる。
Prior to the explanation of the embodiment of the present disclosure, the background to the idea of the present disclosure will be briefly explained. The chip collecting device described in Patent Document 1 requires both a positive pressure generator that generates positive pressure and a negative pressure generator that generates negative pressure. Therefore, the equipment becomes large and the manufacturing cost becomes high.
本開示は、安価な構成でテープ部材の切屑を自動回収できる切屑回収装置を提供する。
The present disclosure provides a chip collecting device capable of automatically collecting chips of a tape member with an inexpensive configuration.
以下、図面を参照しながら本開示の種々の実施の形態について説明する。なお、先行する実施の形態と同様の構成には同じ符号を付して説明し、詳細な説明を省略する場合がある。
Hereinafter, various embodiments of the present disclosure will be described with reference to the drawings. It should be noted that the same configurations as those of the preceding embodiments may be described with the same reference numerals, and detailed description may be omitted.
(実施の形態1)
図1は本開示の実施の形態1における切屑回収装置1が適用された作業ライン2を示している。作業ライン2では、複数(ここでは3台)の部品装着装置3が直列に並んでいる。部品装着装置3は、隣接する下流の部品装着装置3に基板KBを受け渡す。部品装着装置3はそれぞれ、部品を基板KBに装着する。本実施の形態では、作業ライン2では、基板KBはX軸に沿って受け渡される。すなわち、X軸は作業者OPから見て左から右に水平に延びる軸であり、3台の部品装着装置3はX軸に沿って並んでいる。Y軸は、水平面においてX軸と直交する。すなわちY軸は、作業者OPから見て前から後に延びている。また、Z軸は下から上に延びている。X軸、Y軸、Z軸については、実施の形態2以降も同様に定義されている。 (Embodiment 1)
FIG. 1 shows awork line 2 to which the chip collecting device 1 according to the first embodiment of the present disclosure is applied. In the work line 2, a plurality of (here, three) component mounting devices 3 are arranged in series. The component mounting device 3 delivers the board KB to the adjacent downstream component mounting device 3. Each component mounting device 3 mounts components on the board KB. In the present embodiment, in the work line 2, the substrate KB is delivered along the X axis. That is, the X-axis is an axis that extends horizontally from left to right when viewed from the operator OP, and the three component mounting devices 3 are arranged along the X-axis. The Y-axis is orthogonal to the X-axis in the horizontal plane. That is, the Y-axis extends from the front to the back when viewed from the worker OP. Also, the Z-axis extends from bottom to top. The X-axis, Y-axis, and Z-axis are similarly defined in the second and subsequent embodiments.
図1は本開示の実施の形態1における切屑回収装置1が適用された作業ライン2を示している。作業ライン2では、複数(ここでは3台)の部品装着装置3が直列に並んでいる。部品装着装置3は、隣接する下流の部品装着装置3に基板KBを受け渡す。部品装着装置3はそれぞれ、部品を基板KBに装着する。本実施の形態では、作業ライン2では、基板KBはX軸に沿って受け渡される。すなわち、X軸は作業者OPから見て左から右に水平に延びる軸であり、3台の部品装着装置3はX軸に沿って並んでいる。Y軸は、水平面においてX軸と直交する。すなわちY軸は、作業者OPから見て前から後に延びている。また、Z軸は下から上に延びている。X軸、Y軸、Z軸については、実施の形態2以降も同様に定義されている。 (Embodiment 1)
FIG. 1 shows a
図2は、部品装着装置3の側面図である。部品装着装置3は、基台11と、基台11の上方を覆うカバー部材12とを有しており、カバー部材12によって覆われる作業空間13の内部には2台の基板搬送路14が設けられている。基板搬送路14はそれぞれ、基台11上に設けられたコンベア機構を有し、基板KBをX軸に沿って搬送して所定の作業位置に位置決めする。
FIG. 2 is a side view of the component mounting device 3. The component mounting device 3 has a base 11 and a cover member 12 that covers the upper part of the base 11, and two board transport paths 14 are provided inside the work space 13 covered by the cover member 12. Has been done. Each of the substrate transport paths 14 has a conveyor mechanism provided on the base 11, transports the substrate KB along the X axis, and positions the substrate KB at a predetermined working position.
基台11の前後の端部にはフィーダ台車15が取り付けられている。図1に示すように、フィーダ台車15にはそれぞれ、複数のテープフィーダ16がX軸に沿って並べられて取り付けられている。図2において、テープフィーダ16はそれぞれ、フィーダ台車15に保持されたテープリール17から繰り出されるキャリアテープ18(テープ部材)を取り込んでY軸に沿って基板搬送路14に向かって搬送する。このようにして、テープフィーダ16は、キャリアテープ18に収納された部品BHを部品供給位置16Kに供給する。
A feeder trolley 15 is attached to the front and rear ends of the base 11. As shown in FIG. 1, a plurality of tape feeders 16 are attached to the feeder carriages 15 side by side along the X axis. In FIG. 2, each of the tape feeders 16 takes in the carrier tape 18 (tape member) unwound from the tape reel 17 held by the feeder carriage 15 and conveys the carrier tape 18 (tape member) along the Y axis toward the substrate transport path 14. In this way, the tape feeder 16 supplies the component BH housed in the carrier tape 18 to the component supply position 16K.
基台11の上方には2つの装着ヘッド21がヘッド移動機構22によって移動されるように設けられている。装着ヘッド21はそれぞれ、下方に延びたノズル21Nを有している。ヘッド移動機構22は例えば直交座標ロボットを含み、2つの装着ヘッド21を独立して水平面内に移動させる。装着ヘッド21のノズル21Nはそれぞれ、テープフィーダ16が部品供給位置16Kに供給した部品BHを下端に吸着させてピックアップする。
Two mounting heads 21 are provided above the base 11 so as to be moved by the head moving mechanism 22. Each of the mounting heads 21 has a nozzle 21N extending downward. The head moving mechanism 22 includes, for example, a Cartesian coordinate robot, and moves the two mounting heads 21 independently in a horizontal plane. Each of the nozzles 21N of the mounting head 21 picks up the component BH supplied by the tape feeder 16 to the component supply position 16K by attracting it to the lower end.
部品装着装置3は制御装置23を有している。制御装置23は基板搬送路14、テープフィーダ16、装着ヘッド21およびヘッド移動機構22の各動作を制御する。
The component mounting device 3 has a control device 23. The control device 23 controls the operations of the substrate transport path 14, the tape feeder 16, the mounting head 21, and the head moving mechanism 22.
部品装着作業を行うときには、制御装置23は、まず、基板搬送路14を作動させて上流(基板KBの流れの上流)の装置から基板KBを受け取らせ、基板KBを位置決めさせる。基板KBを位置決めさせたら、制御装置23は、テープフィーダ16を作動させて部品供給位置16Kに部品BHを供給させつつ、ヘッド移動機構22を作動させて、装着ヘッド21に部品移載動作を繰り返し行わせる。部品移載動作は、テープフィーダ16が供給する部品BHを装着ヘッド21がピックアップする動作と、ピックアップした部品BHを装着ヘッド21が基板KBに装着させる動作とを含む。
When performing the component mounting work, the control device 23 first operates the board transport path 14 to receive the board KB from the device upstream (upstream of the flow of the board KB) and position the board KB. After positioning the board KB, the control device 23 operates the tape feeder 16 to supply the component BH to the component supply position 16K, operates the head moving mechanism 22, and repeats the component transfer operation to the mounting head 21. Let me do it. The component transfer operation includes an operation in which the mounting head 21 picks up the component BH supplied by the tape feeder 16 and an operation in which the mounting head 21 mounts the picked up component BH on the board KB.
制御装置23は、装着ヘッド21に部品移載動作を繰り返し実行させることによって、基板KBに装着すべき全ての部品BHを装着させる。この一連の動作が完了したら、制御装置23は、基板搬送路14を作動させて、基板KBを基板KBの流れの下流に搬出させる。このようにして3台の部品装着装置3が基板KBに部品BHを装着したら、最も下流に位置する部品装着装置3は基板KBを作業ライン2の下流(基板KBの流れの下流)の装置に搬出し、基板KBの1枚当たりの部品装着作業が終了する。
The control device 23 causes the mounting head 21 to repeatedly execute the component transfer operation to mount all the components BH to be mounted on the board KB. When this series of operations is completed, the control device 23 operates the substrate transport path 14 to carry the substrate KB downstream of the flow of the substrate KB. When the three component mounting devices 3 mount the component BH on the board KB in this way, the component mounting device 3 located at the most downstream position the board KB to the device downstream of the work line 2 (downstream of the flow of the board KB). The work of carrying out and mounting the parts per board KB is completed.
次に、切屑回収装置1について説明する。まず、キャリアテープ18の切断について説明する。図2に示すように、部品装着装置3が有するフィーダ台車15はそれぞれ、カッター装置31とシュータ32とを有している。カッター装置31は、テープフィーダ16の下方に設けられている。カッター装置31は、テープフィーダ16が部品BHを供給し終えた後のキャリアテープ18を切断する。シュータ32は、カッター装置31の下方に設けられている。シュータ32は、カッター装置31により切断されて自重で落下するキャリアテープ18の切屑KZを案内する。図3は、図2における領域IIIの拡大断面図である。図3に示すように、切屑KZは、シュータ32の下端の排出開口32Kから下方に排出され、フィーダ台車15から出て、後述する受容部42に入る。
Next, the chip collecting device 1 will be described. First, cutting of the carrier tape 18 will be described. As shown in FIG. 2, the feeder carriage 15 included in the component mounting device 3 has a cutter device 31 and a shooter 32, respectively. The cutter device 31 is provided below the tape feeder 16. The cutter device 31 cuts the carrier tape 18 after the tape feeder 16 has finished supplying the component BH. The shooter 32 is provided below the cutter device 31. The shooter 32 guides the chip KZ of the carrier tape 18 which is cut by the cutter device 31 and falls by its own weight. FIG. 3 is an enlarged cross-sectional view of region III in FIG. As shown in FIG. 3, the chip KZ is discharged downward from the discharge opening 32K at the lower end of the shooter 32, exits from the feeder carriage 15, and enters the receiving portion 42 described later.
このように作業ライン2を構成する部品装着装置3からはそれぞれ、切屑KZが発生し、作業ライン2の全体で発生するキャリアテープ18の切屑KZの量は膨大である。切屑回収装置1は、作業ライン2から発生する多量の切屑KZを人手によらずに自動で一箇所にまとめて廃棄処理を容易にする。
Chip KZ is generated from each of the component mounting devices 3 constituting the work line 2 in this way, and the amount of chip KZ of the carrier tape 18 generated in the entire work line 2 is enormous. The chip collecting device 1 automatically collects a large amount of chip KZ generated from the work line 2 into one place without manpower, and facilitates the disposal process.
図4に示すように、切屑回収装置1は、2つの回収路41と、6つの受容部42と、正圧供給部43と、収容部44とを有している。回収路41は、部品装着装置3の並び方向に延びた管状の部材であり、床面FL上に設置されている。すなわち、回収路41は、X軸に沿って延びている。回収路41は、前後に2つ並んで設置されている。前側に設置された回収路41は、前側に位置する3台のフィーダ台車15に対応し、後側に設置された回収路41は、後側に位置する3台のフィーダ台車15に対応する。
As shown in FIG. 4, the chip collecting device 1 has two collecting paths 41, six receiving units 42, a positive pressure supply unit 43, and an accommodating unit 44. The recovery path 41 is a tubular member extending in the arrangement direction of the component mounting device 3, and is installed on the floor surface FL. That is, the recovery path 41 extends along the X axis. Two collection paths 41 are installed side by side in the front and rear. The collection path 41 installed on the front side corresponds to the three feeder carriages 15 located on the front side, and the collection path 41 installed on the rear side corresponds to the three feeder carriages 15 located on the rear side.
回収路41はそれぞれ、X軸に沿って直列に並んだ複数の部品装着装置3の下方の領域に直線状に延びている。回収路41はそれぞれ、基板KBの流れの上流に位置する第一端と、基板KBの流れの下流に位置する第二端とのそれぞれに開口を有している(図5も参照)。以下、回収路41の第一端の開口をエア入口41Aと称し、回収路41の第二端の開口をエア出口41Bと称する。
Each of the collection paths 41 extends linearly to the area below the plurality of component mounting devices 3 arranged in series along the X axis. Each of the recovery paths 41 has an opening at a first end located upstream of the flow of the substrate KB and a second end located downstream of the flow of the substrate KB (see also FIG. 5). Hereinafter, the opening at the first end of the recovery path 41 is referred to as an air inlet 41A, and the opening at the second end of the recovery path 41 is referred to as an air outlet 41B.
図6A,図6Bに示すように、回収路41は断面矩形の中空形状を有しており、上壁41Cと下壁41D、およびY軸に沿って並んで対向する第1垂直壁41Eと第2垂直壁41Fとを有している。第1垂直壁41Eは、第2垂直壁41Fよりもフィーダ台車15に近い。
As shown in FIGS. 6A and 6B, the recovery path 41 has a hollow shape with a rectangular cross section, and the upper wall 41C and the lower wall 41D, and the first vertical wall 41E and the first vertical wall 41E facing each other along the Y axis. It has two vertical walls 41F. The first vertical wall 41E is closer to the feeder carriage 15 than the second vertical wall 41F.
図5に示すように、回収路41にはそれぞれ、エア入口41Aとエア出口41Bの間の領域に、複数の切屑進入開口(以下、開口)41Kが設けられている。開口41Kにはそれぞれ、フィーダ台車15のシュータ32を通じて排出されたテープフィーダ16の切屑KZが進入する。図6Bに示すように、開口41Kは、回収路41の第1垂直壁41Eに設けられている。図5に示すように、回収路41のそれぞれに3台ずつの部品装着装置3が対応しており、回収路41にはそれぞれ、部品装着装置3の並び方向に3つの開口41Kが設けられている。すなわち、3つの開口41KはX軸に沿って並んでいる。
As shown in FIG. 5, each of the collection paths 41 is provided with a plurality of chip entry openings (hereinafter, openings) 41K in the region between the air inlet 41A and the air outlet 41B. The chips KZ of the tape feeder 16 discharged through the shooter 32 of the feeder carriage 15 enter each of the openings 41K. As shown in FIG. 6B, the opening 41K is provided in the first vertical wall 41E of the recovery path 41. As shown in FIG. 5, three component mounting devices 3 correspond to each of the recovery paths 41, and each of the recovery paths 41 is provided with three openings 41K in the arrangement direction of the component mounting devices 3. There is. That is, the three openings 41K are arranged along the X axis.
図4および図5に示すように、回収路41のエア出口41B付近の領域は、エア出口41Bに向かって斜め上方に延びている。回収路41の斜め上方に延びた先は、水平な水平部となっており、エア出口41Bはこの水平部の下面に開口している。
As shown in FIGS. 4 and 5, the region of the recovery path 41 near the air outlet 41B extends diagonally upward toward the air outlet 41B. The tip extending diagonally upward of the recovery path 41 is a horizontal horizontal portion, and the air outlet 41B opens on the lower surface of this horizontal portion.
図5に示すように、回収路41のそれぞれのエア出口41Bの近傍位置には通気孔41Hが設けられている。詳細には、通気孔41Hは、エア出口41Bの最も近くに位置する開口41Kとエア出口41Bとの間の部分に設けられている。言い換えれば、通気孔41Hは、開口41Kのうち、回収路41におけるエアの流れの方向の最も下流に位置する開口41Kよりも下流の位置で、回収路41に設けられている。通気孔41Hは、回収路41の内部と外部とを連通する開口部である。通気孔41Hには、切屑KZを通過させない大きさの網目を有するメッシュ状部材が取り付けられている。あるいは、通気孔41Hが切屑KZを通過させない大きさを有していてもよい。
As shown in FIG. 5, a ventilation hole 41H is provided in the vicinity of each air outlet 41B of the recovery path 41. Specifically, the ventilation hole 41H is provided in a portion between the opening 41K located closest to the air outlet 41B and the air outlet 41B. In other words, the ventilation hole 41H is provided in the recovery path 41 at a position downstream of the opening 41K located at the most downstream position in the direction of air flow in the recovery path 41 among the openings 41K. The ventilation hole 41H is an opening that communicates the inside and the outside of the recovery path 41. A mesh-like member having a mesh having a size that does not allow the chips KZ to pass through is attached to the ventilation hole 41H. Alternatively, the ventilation hole 41H may have a size that does not allow the chips KZ to pass through.
図6A,図6Bに示すように、第1垂直壁41Eの内面には、開口41Kを開閉するシャッタ部材としての開閉板60が設けられている。開閉板60は一枚の平板矩形状の部材であり、開閉板60の基端部KTは回収路41の内面に回転可能に取り付けられている。より具体的には、基端部KTが、ヒンジ61を介して回収路41の内面に取り付けられている。ヒンジ61の軸は上下に延びている。そのため、開閉板60はヒンジ61の軸まわりに(すなわち水平面内方向に)揺動して開口41Kを開閉するように構成されている。すなわち開閉板60は扉状部材であり、基端部KTはヒンジ61の軸まわりに回動自在である。このように、開閉板60の基端部KTは、回収路41の内面に取付けられ、開閉板60は、基端部KT周りに回動可能に設けられている。
As shown in FIGS. 6A and 6B, an opening / closing plate 60 as a shutter member for opening / closing the opening 41K is provided on the inner surface of the first vertical wall 41E. The opening / closing plate 60 is a single flat plate rectangular member, and the base end portion KT of the opening / closing plate 60 is rotatably attached to the inner surface of the recovery path 41. More specifically, the base end portion KT is attached to the inner surface of the recovery path 41 via the hinge 61. The shaft of the hinge 61 extends vertically. Therefore, the opening / closing plate 60 is configured to swing around the axis of the hinge 61 (that is, in the horizontal plane direction) to open / close the opening 41K. That is, the opening / closing plate 60 is a door-shaped member, and the base end portion KT is rotatable around the axis of the hinge 61. As described above, the base end portion KT of the opening / closing plate 60 is attached to the inner surface of the recovery path 41, and the opening / closing plate 60 is rotatably provided around the base end portion KT.
図6Aは、開閉板60が閉じて開口41Kが閉止された状態を示している。一方、図6Bは、開閉板60が開いて開口41Kが開放された状態を示している。図6Bから分かるように、開閉板60は、先端部STが回収路41の第2垂直壁41Fに当接するまで開くことができる。
FIG. 6A shows a state in which the opening / closing plate 60 is closed and the opening 41K is closed. On the other hand, FIG. 6B shows a state in which the opening / closing plate 60 is opened and the opening 41K is opened. As can be seen from FIG. 6B, the opening / closing plate 60 can be opened until the tip ST abuts on the second vertical wall 41F of the recovery path 41.
図2に示すように、受容部42は、フィーダ台車15のそれぞれの下方の床面FL上に設置されている。受容部42は全体として箱形状を有しており、図5に示すように、回収路41と対向する面は開放されている。
As shown in FIG. 2, the receiving unit 42 is installed on the floor surface FL below each of the feeder carriages 15. The receiving portion 42 has a box shape as a whole, and as shown in FIG. 5, the surface facing the recovery path 41 is open.
図5~図6Bに示すように、受容部42はそれぞれ、第1垂直壁41Eの外側に取り付けられており、第1垂直壁41Eに設けられた開口41Kを回収路41の外側から覆っている。図4および図5に示すように、前側の回収路41と後側の回収路41のそれぞれに、3つずつの受容部42が接続されている。
As shown in FIGS. 5 to 6B, each of the receiving portions 42 is attached to the outside of the first vertical wall 41E, and covers the opening 41K provided in the first vertical wall 41E from the outside of the recovery path 41. .. As shown in FIGS. 4 and 5, three receiving portions 42 are connected to each of the front recovery path 41 and the rear recovery path 41.
図4~図6Bに示すように、受容部42の上面には、上方に開口した切屑受容開口42Kが設けられている。図3に示すように、切屑受容開口42Kは、フィーダ台車15のシュータ32の直下に位置している。このため、シュータ32を通じて自重により落下する切屑KZは、切屑受容開口42Kを通って受容部42の中に入る。すなわち受容部42は、テープフィーダ16から排出された切屑KZを、上方に開口して設けられた切屑受容開口42Kから受容する。
As shown in FIGS. 4 to 6B, a chip receiving opening 42K opened upward is provided on the upper surface of the receiving portion 42. As shown in FIG. 3, the chip receiving opening 42K is located directly below the shooter 32 of the feeder carriage 15. Therefore, the chip KZ that falls due to its own weight through the shooter 32 enters the receiving portion 42 through the chip receiving opening 42K. That is, the receiving unit 42 receives the chip KZ discharged from the tape feeder 16 from the chip receiving opening 42K provided by opening upward.
図3および図5~図6Bに示すように、受容部42の内部にはエア吹出器51が設けられている。図4および図5に示すように、前側の3つの受容部42に設けられた3つのエア吹出器51は、管路52によって直列に連結されている。同様に、後側の3つの受容部42に設けられた3つのエア吹出器51は、管路52によって直列に連結されている。管路52は、X軸に沿って延びて設けられたエア供給路である。詳細には、平面視において、複数のエア吹出器51が管路52に接続されている。管路52は回収路41とほぼ平行に設けられている。管路52における、エアの流れの下流の端部は閉塞されており、管路52に供給されるエアが流れる方向は、回収路41内に供給されるエアが流れる方向と同じである。
As shown in FIGS. 3 and 5 to 6B, an air blower 51 is provided inside the receiving portion 42. As shown in FIGS. 4 and 5, the three air blowers 51 provided in the three receiving portions 42 on the front side are connected in series by the pipeline 52. Similarly, the three air blowers 51 provided on the three rear receiving portions 42 are connected in series by the pipeline 52. The pipeline 52 is an air supply path extending along the X axis. Specifically, in plan view, a plurality of air blowers 51 are connected to the conduit 52. The pipeline 52 is provided substantially parallel to the recovery channel 41. The downstream end of the air flow in the pipeline 52 is closed, and the direction in which the air supplied to the pipeline 52 flows is the same as the direction in which the air supplied into the recovery path 41 flows.
図6A,図6Bに示すように、受容部42内のエア吹出器51には、管路52の延びる方向に並んだ複数のエア吹出口51Nが設けられている。すなわち、エア吹出口51Nは、X軸に沿って設けられている。エア吹出口51Nはそれぞれ、回収路41の開口41Kを向いて開口している。
As shown in FIGS. 6A and 6B, the air blower 51 in the receiving portion 42 is provided with a plurality of air outlets 51N arranged in the extending direction of the pipeline 52. That is, the air outlet 51N is provided along the X axis. Each of the air outlets 51N opens toward the opening 41K of the recovery path 41.
図4に示すように、正圧供給部43は、外部配管71を介して正圧源72と繋がっている。正圧供給部43は制御バルブ43Vを内蔵している。回収路41のそれぞれのエア入口41Aと、管路52のそれぞれの上流端部は、正圧供給部43の内部に設けられた内部配管(図示せず)を介して制御バルブ43Vに繋がっている。外部配管71は、制御バルブ43Vを介してこれらの内部配管に繋がっている。
As shown in FIG. 4, the positive pressure supply unit 43 is connected to the positive pressure source 72 via an external pipe 71. The positive pressure supply unit 43 has a built-in control valve 43V. Each air inlet 41A of the recovery path 41 and each upstream end of the pipeline 52 are connected to the control valve 43V via an internal pipe (not shown) provided inside the positive pressure supply section 43. .. The external pipe 71 is connected to these internal pipes via a control valve 43V.
正圧供給部43は、外部配管71を通じて正圧源72から供給される正圧を制御バルブ43Vで制御することによって、回収路41のそれぞれのエア入口41Aに正圧を供給する。回収路41のエア入口41Aに正圧が供給されると、回収路41内に、エア入口41Aからエア出口41Bへ向かうエアの流れが形成される。
The positive pressure supply unit 43 supplies the positive pressure to each air inlet 41A of the recovery path 41 by controlling the positive pressure supplied from the positive pressure source 72 through the external pipe 71 with the control valve 43V. When a positive pressure is supplied to the air inlet 41A of the recovery path 41, an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41.
正圧供給部43はまた、正圧源72から供給される正圧を制御バルブ43Vで制御することによって、管路52のそれぞれに正圧を供給する。管路52内に正圧が供給されると、管路52に繋がる受容部42それぞれの中のエア吹出器51のエア吹出口51Nからそれぞれ、エアが吹き出される。エア吹出器51からエアが吹き出されると、開閉板60が、図6Bに示すように受容部42の内側から押し開かれる。
The positive pressure supply unit 43 also supplies positive pressure to each of the pipelines 52 by controlling the positive pressure supplied from the positive pressure source 72 with the control valve 43V. When a positive pressure is supplied into the pipeline 52, air is blown out from the air outlet 51N of the air blower 51 in each of the receiving portions 42 connected to the pipeline 52. When air is blown from the air blower 51, the opening / closing plate 60 is pushed open from the inside of the receiving portion 42 as shown in FIG. 6B.
制御バルブ43Vの動作は、作業ライン2とは別に設けられた図4に示す管理装置73により制御される。あるいは、作業ライン2を構成する複数の部品装着装置3の中のひとつの制御装置23が、制御バルブ43Vの動作を制御してもよい。
The operation of the control valve 43V is controlled by the management device 73 shown in FIG. 4 provided separately from the work line 2. Alternatively, one control device 23 among the plurality of component mounting devices 3 constituting the work line 2 may control the operation of the control valve 43V.
図7A,図7Bに示すように、収容部44はベルトコンベア82を有している。ベルトコンベア82は、一対のフレーム81と、複数のプーリと、ベルト82Bとを有している。フレーム81は、X軸に沿って対向して配置されている。複数のプーリは、駆動プーリ82Kと複数の従動プーリ82Jとを含み、フレーム81によって回転可能に支持されている。ベルト82Bは、これら複数のプーリに掛け渡されている。ベルト82Bの表面には、一定間隔おきに、ベルト82Bの幅に沿って延びた仕切り部82Hが設けられている。
As shown in FIGS. 7A and 7B, the accommodating portion 44 has a belt conveyor 82. The belt conveyor 82 has a pair of frames 81, a plurality of pulleys, and a belt 82B. The frames 81 are arranged so as to face each other along the X axis. The plurality of pulleys include a drive pulley 82K and a plurality of driven pulleys 82J, and are rotatably supported by a frame 81. The belt 82B is hung on these plurality of pulleys. On the surface of the belt 82B, partition portions 82H extending along the width of the belt 82B are provided at regular intervals.
フレーム81の一方には、駆動モータ(以下、モータ)83が取り付けられており、モータ83が駆動ベルト84を介して駆動プーリ82Kを回転させることで、ベルト82Bが走行する。フレーム81には一対のベルトガイド85が設けられており、ベルトガイド85は、ベルト82Bの両端をガイドする。そのため、ベルト82Bは所定の経路に沿って走行する。なお、モータ83の動作は、管理装置73、あるいは複数の部品装着装置3の中のひとつの制御装置23によって制御される。
A drive motor (hereinafter referred to as a motor) 83 is attached to one of the frames 81, and the belt 82B travels when the motor 83 rotates the drive pulley 82K via the drive belt 84. The frame 81 is provided with a pair of belt guides 85, and the belt guides 85 guide both ends of the belt 82B. Therefore, the belt 82B travels along a predetermined route. The operation of the motor 83 is controlled by the management device 73 or one of the control devices 23 among the plurality of component mounting devices 3.
ベルトコンベア82による搬送領域は、図7Bに示すように、Y軸に沿ってほぼ水平に延びる排出領域R1と、排出領域R1に連なり斜め上方へ向かう上昇領域R2と、上昇領域R2に連なりY軸に沿ってほぼ水平に延びる投棄領域R3とを有する。ベルト82B上の各部は、駆動プーリ82Kがモータ83によって回転駆動されることで、これら3つの領域をこの順で移動する。すなわち、ベルト82Bにおいて、例えば、隣接する2つの仕切り部82Hで挟まれた部分は、排出領域R1→上昇領域R2→投棄領域R3の順で移動する。
As shown in FIG. 7B, the transport area by the belt conveyor 82 includes a discharge area R1 extending substantially horizontally along the Y-axis, an ascending area R2 connected to the discharge area R1 and diagonally upward, and a Y-axis connected to the ascending area R2. It has a dumping area R3 extending substantially horizontally along the line. Each part on the belt 82B moves in these three regions in this order by rotationally driving the drive pulley 82K by the motor 83. That is, in the belt 82B, for example, the portion sandwiched between the two adjacent partition portions 82H moves in the order of discharge area R1, ascending area R2, and dumping area R3.
図4に示すように、ベルトコンベア82は、ベルト82Bの排出領域R1が、2つの回収路41のエア出口41Bの直下に位置するように設置されている。図4および図7A,図7Bに示すように、ベルト82Bの投棄領域R3の下方には切屑通路86が設けられており、切屑通路86の下方には収容箱87が設置されている。収容箱87は上方に開口した箱状の部材である。
As shown in FIG. 4, the belt conveyor 82 is installed so that the discharge region R1 of the belt 82B is located directly below the air outlets 41B of the two collection paths 41. As shown in FIGS. 4A, 7A, and 7B, a chip passage 86 is provided below the dumping area R3 of the belt 82B, and a storage box 87 is installed below the chip passage 86. The storage box 87 is a box-shaped member that opens upward.
次に、切屑回収装置1の動作を説明する。前述したように、フィーダ台車15からは、キャリアテープ18の切屑KZが排出される。シュータ32の下方に設置された受容部42は切屑KZを、切屑受容開口42Kを通じて、図8Aおよび図9Aに示すように受容する。
Next, the operation of the chip collecting device 1 will be described. As described above, the chip KZ of the carrier tape 18 is discharged from the feeder carriage 15. The receiving portion 42 installed below the shooter 32 receives the chip KZ through the chip receiving opening 42K as shown in FIGS. 8A and 9A.
管理装置73は、作業ライン2が部品装着作業を行っている間、一定時間おきに、切屑KZの回収動作を実行する。管理装置73は、切屑KZの回収動作を行う場合にはまず、正圧供給部43の制御バルブ43Vを作動させ、管路52のそれぞれに正圧を供給する。なお管理装置73は、回収路41のそれぞれのエア入口41Aへ正圧を供給していない状態において管路52へ正圧を供給する。
The management device 73 executes a chip KZ collection operation at regular intervals while the work line 2 is performing the component mounting work. When performing the chip KZ collection operation, the management device 73 first operates the control valve 43V of the positive pressure supply unit 43 to supply positive pressure to each of the pipelines 52. The management device 73 supplies the positive pressure to the pipeline 52 in a state where the positive pressure is not supplied to the respective air inlets 41A of the recovery path 41.
管路52のそれぞれに正圧が供給されると、図8Bおよび図9B中に破線FDで示すように、エア吹出器51(エア吹出口51N)からエアが吹き出される。エアがエア吹出器51から吹き出されると、開口41Kを覆っている開閉板60はエアに押されて開き、開口41Kは開放状態になる。また、受容部42内の切屑KZは、吹き出されたエアによって開口41Kから押し出されて、回収路41内に進入する。これにより受容部42内の切屑KZは回収路41内に移送される。
When a positive pressure is supplied to each of the pipelines 52, air is blown out from the air blower 51 (air outlet 51N) as shown by the broken line FD in FIGS. 8B and 9B. When the air is blown out from the air blower 51, the opening / closing plate 60 covering the opening 41K is pushed by the air to open, and the opening 41K is opened. Further, the chip KZ in the receiving portion 42 is pushed out from the opening 41K by the blown air and enters the recovery path 41. As a result, the chip KZ in the receiving portion 42 is transferred into the collection path 41.
このように、受容部42内に設けられたエア吹出器51は、受容部42から回収路41に向かってエアを吹き出すことで、受容部42が受容した切屑KZを回収路41内に移送する。このように、エア吹出器51は、正圧供給部43により回収路41のエア入口41Aに正圧が供給されていない状態において、受容部42が受容した切屑KZを回収路41内に移送する移送部として機能する。
In this way, the air blower 51 provided in the receiving section 42 blows air from the receiving section 42 toward the collecting path 41 to transfer the chip KZ received by the receiving section 42 into the collecting path 41. .. In this way, the air blower 51 transfers the chip KZ received by the receiving unit 42 into the collecting path 41 in a state where the positive pressure is not supplied to the air inlet 41A of the collecting path 41 by the positive pressure supplying unit 43. Functions as a transfer unit.
管理装置73は、管路52を通じて受容部42内のエア吹出器51からエアを吹き出させたら、制御バルブ43Vを制御して、管路52への正圧の供給を停止させる。すなわち管理装置73は、エア吹出器51からのエアの吹き出しを停止させる。そして管理装置73は、図8Cの矢印Pで示すように、回収路41のそれぞれのエア入口41Aに正圧を供給する。これにより、回収路41のそれぞれの内部に、エア入口41Aからエア出口41Bに向かうエアの流れが形成される。
When the management device 73 blows air from the air blower 51 in the receiving portion 42 through the pipe line 52, the management device 73 controls the control valve 43V to stop the supply of positive pressure to the pipe line 52. That is, the management device 73 stops the blowing of air from the air blower 51. Then, as shown by the arrow P in FIG. 8C, the management device 73 supplies a positive pressure to each air inlet 41A of the recovery path 41. As a result, an air flow from the air inlet 41A to the air outlet 41B is formed inside each of the recovery paths 41.
回収路41内に、エア入口41Aからエア出口41Bに向かうエアの流れが形成されると、図8C、図9Cに示すように、受容部42から回収路41内に移送された切屑KZは、エアの流れ(エアの圧力)によって、エア出口41Bへ向かって圧送される。このように、エア吹出器51からのエアの吹き出しが停止されて、回収路41内にエアの流れが形成されている。そのため、回収路41に設けられた開閉板60はそれぞれ、対応する開口41Kを閉じる。したがって、切屑KZは、開閉板60によって阻害されることはなく、回収路41内をスムーズにエア出口41Bへ向かって圧送される。
When an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41, as shown in FIGS. 8C and 9C, the chips KZ transferred from the receiving portion 42 into the recovery path 41 are removed. It is pressure-fed toward the air outlet 41B by the air flow (air pressure). In this way, the blowing of air from the air blower 51 is stopped, and an air flow is formed in the recovery path 41. Therefore, each of the opening / closing plates 60 provided in the collection path 41 closes the corresponding opening 41K. Therefore, the chip KZ is not hindered by the opening / closing plate 60, and is smoothly pumped in the recovery path 41 toward the air outlet 41B.
このように、正圧供給部43は、回収路41のエア入口41Aに正圧を供給し、回収路41内にエア入口41Aからエア出口41Bへ向かうエアの流れを形成する。このエアの流れによって、開口41Kを通じて回収路41内に進入した切屑KZは、エア出口41Bまで圧送される。
In this way, the positive pressure supply unit 43 supplies positive pressure to the air inlet 41A of the recovery path 41, and forms an air flow from the air inlet 41A to the air outlet 41B in the recovery path 41. Due to this air flow, the chips KZ that have entered the recovery path 41 through the opening 41K are pumped to the air outlet 41B.
回収路41内をエア出口41Bへ向かって圧送された切屑KZは、図10Aに示すように、エア出口41Bから下方に落下する。さらに切屑KZは、エア出口41Bの下方に位置するベルト82Bの排出領域R1に排出される。管理装置73は、エア入口41Aへの正圧の供給を所定時間(数秒程度)継続する。そして管理装置73は、回収路41内の切屑KZがエア出口41Bからベルト82B上に排出されたら、回収路41のエア入口41Aへの正圧の供給を停止する。
The chips KZ pumped in the recovery path 41 toward the air outlet 41B fall downward from the air outlet 41B as shown in FIG. 10A. Further, the chips KZ are discharged to the discharge region R1 of the belt 82B located below the air outlet 41B. The management device 73 continues to supply the positive pressure to the air inlet 41A for a predetermined time (about several seconds). Then, when the chip KZ in the recovery path 41 is discharged from the air outlet 41B onto the belt 82B, the management device 73 stops the supply of positive pressure to the air inlet 41A of the recovery path 41.
前述したように、回収路41のそれぞれのエア出口41Bの近傍には通気孔41Hが設けられている。エア入口41Aに正圧が供給されている間、回収路41内のエアは、通気孔41Hを通じて回収路41内の外部に逃がされる。このため、回収路41の下流の端部で圧力が極端に高くなってエアの流速が低下することはない。したがって、エアの流速が低下したために回収路41内の一部の切屑KZがエア出口41Bへ到達せず、切屑KZの一部が排出されないことを防止できる。特に、回収路41のエア出口41B付近の領域が上方に傾斜した形状となっており、この領域を切屑KZが自重に逆らって回収路41内の斜面を登る構成の場合には、特に有効である。
As described above, a ventilation hole 41H is provided in the vicinity of each air outlet 41B of the recovery path 41. While the positive pressure is being supplied to the air inlet 41A, the air in the recovery path 41 is released to the outside in the recovery path 41 through the ventilation hole 41H. Therefore, the pressure does not become extremely high at the downstream end of the recovery path 41 and the air flow velocity does not decrease. Therefore, it is possible to prevent a part of the chip KZ in the recovery path 41 from not reaching the air outlet 41B and a part of the chip KZ not being discharged due to the decrease in the air flow velocity. In particular, it is particularly effective when the region near the air outlet 41B of the recovery path 41 is inclined upward, and the chip KZ climbs the slope in the recovery path 41 against its own weight in this region. is there.
回収路41内の切屑KZが、図10Aに示すようにベルト82B上に排出されたら、管理装置73は、モータ83を作動させて、ベルト82Bを走行させる。これによりベルト82Bの排出領域R1に排出された切屑KZは、図10Bに示す上昇領域R2を矢印H1で示すように斜め上向きに運搬され、さらに図10Cに矢印H2で示すように、投棄領域R3へ運ばれる。なお、前述したように、ベルト82Bの表面にはベルト82Bの幅に沿って延びた仕切り部82Hが設けられている。そのため、切屑KZは上昇領域R2であってもベルト82Bから離脱(落下)することなく投棄領域R3まで確実に運ばれる。
When the chips KZ in the collection path 41 are discharged onto the belt 82B as shown in FIG. 10A, the management device 73 operates the motor 83 to drive the belt 82B. As a result, the chips KZ discharged into the discharge region R1 of the belt 82B are carried diagonally upward as shown by the arrow H1 in the ascending region R2 shown in FIG. 10B, and further, as shown by the arrow H2 in FIG. Will be carried to. As described above, the surface of the belt 82B is provided with a partition portion 82H extending along the width of the belt 82B. Therefore, the chip KZ is surely carried to the dumping region R3 without detaching (falling) from the belt 82B even in the rising region R2.
投棄領域R3へ運ばれた切屑KZは、図10Cに示すように、投棄領域R3の端部から下方に投棄される。投棄領域R3の端部から投棄された切屑KZは、その直下に位置する切屑通路86を通って落下し、収容箱87に収容される。したがって2つの回収路41を通じて回収された切屑KZは、最終的には1つの収容箱87に収容される。
The chip KZ carried to the dumping area R3 is dumped downward from the end of the dumping area R3 as shown in FIG. 10C. The chip KZ dumped from the end of the dumping area R3 falls through the chip passage 86 located directly below the chip KZ and is stored in the storage box 87. Therefore, the chip KZ collected through the two collection paths 41 is finally stored in one storage box 87.
このように、ベルトコンベア82は、回収路41のエア出口41Bから排出された切屑KZを受け取った後、切屑KZを搬送する搬送部として機能する。さらに詳しくは、ベルトコンベア82は、回収路41のエア出口41Bから排出された切屑KZを受け取った後、切屑KZを上昇させて落下させる上昇落下部として機能する。また、収容箱87は、上昇落下部であるベルトコンベア82から落下した切屑KZを収容する切屑収容部として機能する。
In this way, the belt conveyor 82 functions as a transport unit that conveys the chip KZ after receiving the chip KZ discharged from the air outlet 41B of the collection path 41. More specifically, the belt conveyor 82 functions as an ascending / falling portion that raises and drops the chip KZ after receiving the chip KZ discharged from the air outlet 41B of the collection path 41. Further, the storage box 87 functions as a chip storage portion for storing the chips KZ that have fallen from the belt conveyor 82, which is the rising / falling portion.
切屑KZが収容箱87に収容されたら、作業者OPは収容部44から収容箱87を取り外し、所定の場所に切屑KZを処分して、収容箱87をもとの位置に戻す。これにより一連の切屑回収作業が終了する。
When the chip KZ is stored in the storage box 87, the worker OP removes the storage box 87 from the storage unit 44, disposes of the chip KZ in a predetermined place, and returns the storage box 87 to its original position. This completes a series of chip collection operations.
このように、切屑回収装置1では、管理装置73が、管路52を通じてエア吹出器51へエアを供給した後、回収路41のエア入口41Aに正圧を供給する一連の切屑回収動作を行う。この一連の動作によって、作業ライン2が複数の部品装着装置3を有し、部品装着装置3のそれぞれがフィーダ台車15を有していても、複数のフィーダ台車15から排出されたキャリアテープ18の切屑KZをまとめて収容部44に収容することができる。すなわち、切屑回収装置1によれば、正圧のみを用い負圧を用いることなく、部品装着装置3で発生したキャリアテープ18の切屑KZを一箇所(収容箱87)にまとめることができる。
As described above, in the chip collecting device 1, the management device 73 performs a series of chip collecting operations of supplying positive pressure to the air inlet 41A of the collecting path 41 after supplying air to the air blower 51 through the pipeline 52. .. Due to this series of operations, even if the work line 2 has a plurality of component mounting devices 3 and each of the component mounting devices 3 has a feeder carriage 15, the carrier tape 18 discharged from the plurality of feeder carriages 15 The chips KZ can be collectively stored in the storage unit 44. That is, according to the chip collecting device 1, the chips KZ of the carrier tape 18 generated by the component mounting device 3 can be collected in one place (storage box 87) by using only the positive pressure and not using the negative pressure.
管理装置73は、上記の切屑回収動作を、一定の時間が経過するごとに繰り返す。作業者OPは、切屑回収動作が行われるたびに、あるいは切屑回収動作が数回行われるたびに、収容箱87に収容された切屑KZを処分すればよい。このため、作業ライン2から発生するキャリアテープ18の切屑KZが膨大な量となる場合でも、作業者OPによる切屑KZの回収作業の負担は小さく、切屑KZの回収作業に要する労力が大きく軽減される。
The management device 73 repeats the above-mentioned chip collection operation every time a certain period of time elapses. The worker OP may dispose of the chip KZ contained in the storage box 87 every time the chip collection operation is performed or every time the chip collection operation is performed several times. Therefore, even when the amount of chips KZ of the carrier tape 18 generated from the work line 2 becomes enormous, the burden of the chip KZ collection work by the worker OP is small, and the labor required for the chip KZ collection work is greatly reduced. To.
(実施の形態2)
次に、図11A、図11Bを参照しながら、本開示の実施の形態2における切屑回収装置について説明する。実施の形態2における切屑回収装置は、開閉板60を揺動させるヒンジ61の位置が異なる点を除いて、実施の形態1と同じ構成を有する。実施の形態2では、開閉板60を揺動させるヒンジ61が、回収路41の第1垂直壁41Eの内面ではなく、受容部42の内面に設けられている。このような場合であっても開閉板60は実施の形態1の場合と同様の作用をするので、実施の形態1の場合と同様の効果を得ることができる。 (Embodiment 2)
Next, the chip collecting device according to the second embodiment of the present disclosure will be described with reference to FIGS. 11A and 11B. The chip collecting device according to the second embodiment has the same configuration as that of the first embodiment except that the position of thehinge 61 that swings the opening / closing plate 60 is different. In the second embodiment, the hinge 61 for swinging the opening / closing plate 60 is provided not on the inner surface of the first vertical wall 41E of the recovery path 41 but on the inner surface of the receiving portion 42. Even in such a case, since the opening / closing plate 60 operates in the same manner as in the case of the first embodiment, the same effect as in the case of the first embodiment can be obtained.
次に、図11A、図11Bを参照しながら、本開示の実施の形態2における切屑回収装置について説明する。実施の形態2における切屑回収装置は、開閉板60を揺動させるヒンジ61の位置が異なる点を除いて、実施の形態1と同じ構成を有する。実施の形態2では、開閉板60を揺動させるヒンジ61が、回収路41の第1垂直壁41Eの内面ではなく、受容部42の内面に設けられている。このような場合であっても開閉板60は実施の形態1の場合と同様の作用をするので、実施の形態1の場合と同様の効果を得ることができる。 (Embodiment 2)
Next, the chip collecting device according to the second embodiment of the present disclosure will be described with reference to FIGS. 11A and 11B. The chip collecting device according to the second embodiment has the same configuration as that of the first embodiment except that the position of the
(実施の形態3)
次に、図12A~図13Cを参照しながら、本開示の実施の形態3における切屑回収装置について説明する。実施の形態3における切屑回収装置は、シャッタ部材の構成が異なる点を除いて、実施の形態1と同じ構成を有する。実施の形態1では、シャッタ部材である開閉板60は、一枚の平板状の部材である。これに対し、実際の形態3では、図12A、図12Bに示すような屈曲型開閉板(以下、開閉板)160がシャッタ部材として機能する。 (Embodiment 3)
Next, the chip collecting device according to the third embodiment of the present disclosure will be described with reference to FIGS. 12A to 13C. The chip collecting device according to the third embodiment has the same configuration as that of the first embodiment except that the configuration of the shutter member is different. In the first embodiment, the opening /closing plate 60, which is a shutter member, is a single flat plate-shaped member. On the other hand, in the actual form 3, the bending type opening / closing plate (hereinafter, opening / closing plate) 160 as shown in FIGS. 12A and 12B functions as a shutter member.
次に、図12A~図13Cを参照しながら、本開示の実施の形態3における切屑回収装置について説明する。実施の形態3における切屑回収装置は、シャッタ部材の構成が異なる点を除いて、実施の形態1と同じ構成を有する。実施の形態1では、シャッタ部材である開閉板60は、一枚の平板状の部材である。これに対し、実際の形態3では、図12A、図12Bに示すような屈曲型開閉板(以下、開閉板)160がシャッタ部材として機能する。 (Embodiment 3)
Next, the chip collecting device according to the third embodiment of the present disclosure will be described with reference to FIGS. 12A to 13C. The chip collecting device according to the third embodiment has the same configuration as that of the first embodiment except that the configuration of the shutter member is different. In the first embodiment, the opening /
開閉板160は、第1板状部162と、中間ヒンジ161と、第2板状部163とを有する。第1板状部162は、ヒンジ61を介して回収路41の第1垂直壁41Eの内面に取り付けられた基端部KTを含む。第2板状部163は、開閉板160全体における基端部KTの反対側の先端部STを含む。中間ヒンジ161は、第1板状部162と第2板状部163とを連結している。中間ヒンジ161は、基端部KTと先端部STとの間の中間部に位置し、ヒンジ61と平行な軸を有する。すなわち、基端部KTから中間ヒンジ161までの間の部分が第1板状部162であり、中間ヒンジ161から先端部STまでの部分が第2板状部163である。このため実施の形態3の開閉板160は、基端部KTだけでなく、基端部KTと先端部STとの間の中間部においても、ヒンジ61の軸と平行な、上下に延びる軸周りに揺動可能(屈曲可能)となっている。
The opening / closing plate 160 has a first plate-shaped portion 162, an intermediate hinge 161 and a second plate-shaped portion 163. The first plate-shaped portion 162 includes a base end portion KT attached to the inner surface of the first vertical wall 41E of the recovery path 41 via a hinge 61. The second plate-shaped portion 163 includes a tip end portion ST on the opposite side of the base end portion KT in the entire opening / closing plate 160. The intermediate hinge 161 connects the first plate-shaped portion 162 and the second plate-shaped portion 163. The intermediate hinge 161 is located in the intermediate portion between the base end portion KT and the tip end portion ST, and has an axis parallel to the hinge 61. That is, the portion between the base end portion KT and the intermediate hinge 161 is the first plate-shaped portion 162, and the portion from the intermediate hinge 161 to the tip portion ST is the second plate-shaped portion 163. Therefore, the opening / closing plate 160 of the third embodiment has an axial circumference extending vertically, which is parallel to the axis of the hinge 61, not only in the base end portion KT but also in the intermediate portion between the base end portion KT and the tip end portion ST. It is swingable (bendable).
図12Aに示すように、開口41Kを閉じた状態では、第1板状部162と第2板状部163は、同一平面内に延びる姿勢となる。一方、図12Bに示すように、開口41Kを開いた状態では、第1板状部162は、回収路41をほぼ横断するように、Y軸に沿って延びた姿勢となる。第2板状部163は第1板状部162に対して屈曲して、第2板状部163の先端部STを第2垂直壁41Fに当接させた姿勢となる。
As shown in FIG. 12A, when the opening 41K is closed, the first plate-shaped portion 162 and the second plate-shaped portion 163 are in a posture of extending in the same plane. On the other hand, as shown in FIG. 12B, when the opening 41K is opened, the first plate-shaped portion 162 is in a posture extending along the Y axis so as to substantially cross the recovery path 41. The second plate-shaped portion 163 is bent with respect to the first plate-shaped portion 162 so that the tip end portion ST of the second plate-shaped portion 163 is in contact with the second vertical wall 41F.
実施の形態3では、実施の形態1の場合と同様に、図13Aに示すように受容部42内に切屑KZが受容された後、図13Bの破線FDで示すように、管理装置73によって管路52に正圧が供給されて、受容部42内のエア吹出器51からエアが吹き出される。これにより開閉板160は、図13Bに示すようにエアに押されて中間ヒンジ161で屈曲するように開口41Kを開き、開口41Kは開放状態になる。また、エア吹出器51から吹き出されたエアによって、受容部42内の切屑KZが、開口41Kから回収路41内に進入する。すなわち、受容部42内の切屑KZは回収路41内に移送される。
In the third embodiment, as in the case of the first embodiment, after the chip KZ is received in the receiving portion 42 as shown in FIG. 13A, the tube is formed by the management device 73 as shown by the broken line FD in FIG. 13B. Positive pressure is supplied to the path 52, and air is blown out from the air blower 51 in the receiving portion 42. As a result, the opening / closing plate 160 opens the opening 41K so as to be pushed by the air and bent by the intermediate hinge 161 as shown in FIG. 13B, and the opening 41K is opened. Further, the air blown from the air blower 51 causes the chip KZ in the receiving portion 42 to enter the recovery path 41 through the opening 41K. That is, the chip KZ in the receiving portion 42 is transferred into the collection path 41.
受容部42内の切屑KZが回収路41内に移送されたら、管理装置73は、管路52への正圧の供給を停止し、エア吹出器51からのエアの吹き出しを停止させる。そして管理装置73は、図13Cの矢印Pで示すように、回収路41のエア入口41Aに正圧を供給させる。これにより、回収路41内にはエア入口41Aからエア出口41Bへ向かうエアの流れが形成され、回収路41内に移送されていた切屑KZは、エア出口41Bへ向かって圧送される。このとき開閉板160は回収路41内を流れるエアに押されて開口41Kを閉じるので、回収路41内における切屑KZの移動は開閉板160によって阻害されることはない。
When the chip KZ in the receiving unit 42 is transferred into the collection path 41, the management device 73 stops the supply of positive pressure to the pipeline 52 and stops the air blowout from the air blower 51. Then, the management device 73 supplies a positive pressure to the air inlet 41A of the recovery path 41 as shown by the arrow P in FIG. 13C. As a result, an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41, and the chips KZ transferred into the recovery path 41 are pressure-fed toward the air outlet 41B. At this time, since the opening / closing plate 160 is pushed by the air flowing in the collecting path 41 to close the opening 41K, the movement of the chip KZ in the collecting path 41 is not hindered by the opening / closing plate 160.
このように実施の形態3の切屑回収装置においても、実施の形態1における切屑回収装置1と同様の効果を得ることができる。実施の形態3では、図13Bから分かるように、開閉板160が開口41Kを開いた状態となったときの開口41Kが開放される領域が実施の形態1の場合(図8B参照)よりも大きくなる。そのため、受容部42から回収路41内への切屑KZの移送がよりスムーズに行われる。
As described above, the chip collecting device of the third embodiment can obtain the same effect as the chip collecting device 1 of the first embodiment. In the third embodiment, as can be seen from FIG. 13B, the area where the opening 41K is opened when the opening / closing plate 160 is in the state where the opening 41K is opened is larger than that in the case of the first embodiment (see FIG. 8B). Become. Therefore, the chip KZ is transferred more smoothly from the receiving unit 42 into the collection path 41.
(実施の形態4)
次に、図14~図17を参照しながら、実施の形態4における切屑回収装置について説明する。実施の形態4における切屑回収装置は、図14に示すように、実施の形態1のシャッタ部材(開閉板60)に替えて板状部材260が設けられている点を除いて、実施の形態1と同じ構成を有する。 (Embodiment 4)
Next, the chip collecting device according to the fourth embodiment will be described with reference to FIGS. 14 to 17. As shown in FIG. 14, the chip collecting device according to the fourth embodiment is provided with a plate-shapedmember 260 instead of the shutter member (opening / closing plate 60) of the first embodiment. Has the same configuration as.
次に、図14~図17を参照しながら、実施の形態4における切屑回収装置について説明する。実施の形態4における切屑回収装置は、図14に示すように、実施の形態1のシャッタ部材(開閉板60)に替えて板状部材260が設けられている点を除いて、実施の形態1と同じ構成を有する。 (Embodiment 4)
Next, the chip collecting device according to the fourth embodiment will be described with reference to FIGS. 14 to 17. As shown in FIG. 14, the chip collecting device according to the fourth embodiment is provided with a plate-shaped
板状部材260は、図14および図15A,図15Bに示すように、回収路41の第1垂直壁41Eの内面に基端部KTが固定されて片持ち状態で支持されている。基端部KTは、開口41Kよりもエアの流れの上流の位置に固定されている。先端部STは、基端部KTと反対側の端部である。基端部KTから先端部STまでの領域は、回収路41内におけるエアの流れの上流から下流に向かうほど、第2垂直壁41Fに向かって斜めに延びている。すなわち、先端部STは、したがって、板状部材260は、回収路41内のエアの流路断面積を、上流から下流に向かうほど、小さくしている。そして、板状部材260の先端部STは、回収路41の内面から離間している。したがって、先端部STは、第1垂直壁41Eの内面からも第2垂直壁41Fの内面からも離間している。
As shown in FIGS. 14 and 15A and 15B, the plate-shaped member 260 is supported in a cantilevered state with a base end portion KT fixed to the inner surface of the first vertical wall 41E of the recovery path 41. The base end portion KT is fixed at a position upstream of the air flow from the opening 41K. The tip portion ST is an end portion opposite to the base end portion KT. The region from the base end portion KT to the tip end portion ST extends diagonally toward the second vertical wall 41F from the upstream to the downstream of the air flow in the recovery path 41. That is, the tip ST, therefore, the plate-shaped member 260 reduces the cross-sectional area of the air flow path in the recovery path 41 from upstream to downstream. The tip ST of the plate-shaped member 260 is separated from the inner surface of the recovery path 41. Therefore, the tip portion ST is separated from the inner surface of the first vertical wall 41E and the inner surface of the second vertical wall 41F.
このように、板状部材260の基端部KTは、回収路41の内面であって開口41Kよりもエアの流れの上流の位置に取り付けられており、エアの流れの基端部KTの反対側の先端部STは、基端部KTよりエアの流れの下流に位置して回収路41の内面から離間している。
As described above, the base end portion KT of the plate-shaped member 260 is attached to the inner surface of the recovery path 41 at a position upstream of the opening 41K of the air flow, and is opposite to the base end portion KT of the air flow. The tip end ST on the side is located downstream of the air flow from the base end KT and is separated from the inner surface of the recovery path 41.
実施の形態4では、実施の形態1の場合と同様に、管理装置73は、まず、図15Aの破線FDで示すように、エア吹出器51からエアを吹き出させて、受容部42内の切屑KZを回収路41内に移送する。このとき受容部42内の切屑KZは、回収路41の内面(第1垂直壁41Eの内面)と板状部材260との間の領域から回収路41内に進入する。
In the fourth embodiment, as in the case of the first embodiment, the management device 73 first blows air from the air blower 51 as shown by the broken line FD in FIG. 15A, and chips in the receiving portion 42. The KZ is transferred into the recovery path 41. At this time, the chip KZ in the receiving portion 42 enters the collecting path 41 from the region between the inner surface of the collecting path 41 (the inner surface of the first vertical wall 41E) and the plate-shaped member 260.
受容部42内の切屑KZが回収路41内に移送されたら、管理装置73は、エア吹出器51からのエアの吹き出しを停止させた後、図15Bの矢印Pで示すように、回収路41のエア入口41Aに正圧を供給する。これにより回収路41内には、エア入口41Aからエア出口41Bへ向かうエアの流れが形成され、切屑KZは回収路41のエア出口41Bに向かって圧送される。
When the chip KZ in the receiving portion 42 is transferred into the recovery path 41, the management device 73 stops the air blowout from the air blower 51, and then, as shown by the arrow P in FIG. 15B, the recovery path 41. A positive pressure is supplied to the air inlet 41A of. As a result, an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41, and the chips KZ are pumped toward the air outlet 41B of the recovery path 41.
回収路41内に形成されるエアの流れでは、板状部材260が設けられている箇所で局部的にエアの流路断面積が小さくなって流速が遅くなり、圧力が高くなる。このように、板状部材260の先端部STの表側の、第2垂直壁41Fと板状部材260との間の領域である表側領域HGにおいて局部的にエアの流路断面積が小さくされている。そのため、板状部材260の下流では圧力損失が発生する。これにより、板状部材260の先端部STの裏側の、板状部材260と受容部42との間の領域である裏側領域RGでは、表側領域HGよりも相対的に圧力が低くなる。
In the air flow formed in the recovery path 41, the cross-sectional area of the air flow path is locally reduced at the location where the plate-shaped member 260 is provided, the flow velocity is slowed, and the pressure is high. In this way, the cross-sectional area of the air flow path is locally reduced in the front side region HG, which is the region between the second vertical wall 41F and the plate-shaped member 260 on the front side of the tip portion ST of the plate-shaped member 260. There is. Therefore, a pressure loss occurs downstream of the plate-shaped member 260. As a result, the pressure in the back side region RG, which is the region between the plate-shaped member 260 and the receiving portion 42, on the back side of the tip end portion ST of the plate-shaped member 260 is relatively lower than that in the front side region HG.
このように、裏側領域RGの圧力は、表側領域HGの圧力よりも相対的に低い。しかしながら、回収路41内のエアのほとんどは、板状部材260の表側領域HGから裏側領域RGへは流れない。これは、板状部材260が回収路41内におけるエアの流れの上流から下流に向かうほど、第2垂直壁41Fに向かって斜めに延びており、エアが板状部材260に接触しても、全体としてエアの流れ方向が上流から下流に向かう方向に概ね維持されるためである。また、裏側領域RGの圧力が、表側領域HGの圧力よりも相対的に低いことにより、受容部42の内部の圧力は、裏側領域RGの圧力よりも相対的に高くなる。これにより、受容部42の内部のエアは、回収路41へと引き込まれる。このため裏側領域RGは受容部42の内部空間と連通しているにも拘らず、回収路41内のエアが受容部42へ向かって流れることはない。したがって、回収路41内に移送された切屑KZは受容部42からシュータ32に戻る(逆流する)ことなく、回収路41の下流へ送られる。
As described above, the pressure in the back side region RG is relatively lower than the pressure in the front side region HG. However, most of the air in the recovery path 41 does not flow from the front side region HG of the plate-shaped member 260 to the back side region RG. This is because the plate-shaped member 260 extends diagonally toward the second vertical wall 41F from the upstream to the downstream of the air flow in the recovery path 41, and even if the air comes into contact with the plate-shaped member 260, This is because the air flow direction is generally maintained in the direction from upstream to downstream as a whole. Further, since the pressure in the back side region RG is relatively lower than the pressure in the front side region HG, the pressure inside the receiving portion 42 becomes relatively higher than the pressure in the back side region RG. As a result, the air inside the receiving portion 42 is drawn into the recovery path 41. Therefore, although the back side region RG communicates with the internal space of the receiving portion 42, the air in the recovery path 41 does not flow toward the receiving portion 42. Therefore, the chip KZ transferred into the recovery path 41 is sent downstream of the recovery path 41 without returning (backflowing) from the receiving unit 42 to the shooter 32.
このように実施の形態4における切屑回収装置においても第1実施の形態の場合と同様の効果を得ることができる。それに加え、実施の形態4では、実施の形態1の開閉板60のように可動な部材を有しておらず、構成が簡単になる。なお、実施の形態4において、板状部材260は、回収路41内のエアが受容部42のへ向かって逆流するのを防止する逆流防止部として機能する。
As described above, the chip collecting device according to the fourth embodiment can obtain the same effect as that of the first embodiment. In addition, the fourth embodiment does not have a movable member like the opening / closing plate 60 of the first embodiment, which simplifies the configuration. In the fourth embodiment, the plate-shaped member 260 functions as a backflow prevention unit that prevents air in the recovery path 41 from flowing back toward the receiving part 42.
ところで、エア入口41Aに正圧が供給されている状態において、回収路41内の圧力は、エア入口41Aからエア出口41Bへ向けて漸減する。このため図16A,図16Bに示すように、開口41Kが回収路41のエアの流れの方向に複数並んで設けられる場合には、板状部材260の先端部STと第1垂直壁41Eの内面との間の距離である離間距離RKをエアの下流ほど漸減させてもよい。すなわち、T1>T2>T3を満たすように、板状部材260を取り付ければよい。これにより、板状部材260の先端部STの表側と裏側の間の圧力差をほぼ同程度とすることができる。
By the way, in a state where the positive pressure is supplied to the air inlet 41A, the pressure in the recovery path 41 gradually decreases from the air inlet 41A to the air outlet 41B. Therefore, as shown in FIGS. 16A and 16B, when a plurality of openings 41K are provided side by side in the direction of the air flow of the recovery path 41, the tip portion ST of the plate-shaped member 260 and the inner surface of the first vertical wall 41E are provided. The separation distance RK, which is the distance between the air and the air, may be gradually reduced toward the downstream side of the air. That is, the plate-shaped member 260 may be attached so as to satisfy T1> T2> T3. As a result, the pressure difference between the front side and the back side of the tip portion ST of the plate-shaped member 260 can be made approximately the same.
離間距離RKは、図17に示す板状部材260の長さLと、板状部材260の第1垂直壁41Eからの開き角度Θとによって調整することが可能である。長さLは、基端部KTから先端部STまでの長さである。このため、エアの流れに沿って離間距離RKが漸減するようにするには、エアの流れの下流に位置するほど板状部材260の離間距離RKが小さくなるようにすればよい。すなわち、エアの流れの方向に、複数の開口41Kが並んで設けられている場合、任意に2つの板状部材260を選択すると、下流の板状部材260における離間距離RKは、上流の板状部材260における離間距離RKより小さい。
The separation distance RK can be adjusted by the length L of the plate-shaped member 260 shown in FIG. 17 and the opening angle Θ of the plate-shaped member 260 from the first vertical wall 41E. The length L is the length from the base end portion KT to the tip end portion ST. Therefore, in order to gradually reduce the separation distance RK along the air flow, the separation distance RK of the plate-shaped member 260 may be made smaller as it is located downstream of the air flow. That is, when a plurality of openings 41K are provided side by side in the direction of air flow, if two plate-shaped members 260 are arbitrarily selected, the separation distance RK in the downstream plate-shaped member 260 becomes the upstream plate-shaped member 260. It is smaller than the separation distance RK in the member 260.
そして、具体的には、図16Aに示すように、複数の板状部材260の長さLを同じとし、エアの流れの下流に位置するほど回収路41の内面からの開き角度Θが小さくなるようにすればよい。すなわち、任意に2つの板状部材260を選択すると、下流の板状部材260の、回収路41の内面からの開き角度は、上流の板状部材260の、回収路41の内面からの開き角度より小さい。
Specifically, as shown in FIG. 16A, the length L of the plurality of plate-shaped members 260 is the same, and the opening angle Θ from the inner surface of the recovery path 41 becomes smaller as it is located downstream of the air flow. You can do it like this. That is, when two plate-shaped members 260 are arbitrarily selected, the opening angle of the downstream plate-shaped member 260 from the inner surface of the recovery path 41 is the opening angle of the upstream plate-shaped member 260 from the inner surface of the recovery path 41. Smaller.
あるいは、図16Bに示すように、複数の板状部材260の回収路41の内面からの開き角度Θを同じとし、エアの流れの下流に位置するほど長さLが小さくなるようにすればよい。すなわち、任意に2つの板状部材260を選択すると、下流の板状部材260の長さLは、上流の板状部材260の長さLより小さい。
Alternatively, as shown in FIG. 16B, the opening angles Θ of the plurality of plate-shaped members 260 from the inner surface of the recovery paths 41 may be the same, and the length L may become smaller as the position is located downstream of the air flow. .. That is, when two plate-shaped members 260 are arbitrarily selected, the length L of the downstream plate-shaped member 260 is smaller than the length L of the upstream plate-shaped member 260.
(実施の形態5)
次に、図18を参照しながら、実施の形態5における切屑回収装置について説明する。実施の形態5における切屑回収装置は、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、前後それぞれにX軸に沿って並んで配置された3つの受容部42内の3つのエア吹出器51がそれぞれ1本の管路52で直列に繋がれている。これに対し、実施の形態5では、3つのエア吹出器51がそれぞれ直接に個別の管路52によって正圧供給部43と繋がれ、エア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。なお、管路52のそれぞれのエアの流れの下流の端部は閉塞されている。 (Embodiment 5)
Next, the chip collecting device according to the fifth embodiment will be described with reference to FIG. The chip collecting device according to the fifth embodiment has the same configuration as that of the first embodiment except that theconduit 52 is provided. In the first embodiment, three air blowers 51 in three receiving portions 42 arranged side by side along the X axis in the front and rear are connected in series by one pipe line 52, respectively. On the other hand, in the fifth embodiment, the three air blowers 51 are directly connected to the positive pressure supply unit 43 by individual pipelines 52, and each of the air blowers 51 is connected to the positive pressure supply unit 43 from the positive pressure supply unit 43. Positive pressure is supplied directly. The downstream end of each air flow in the pipeline 52 is blocked.
次に、図18を参照しながら、実施の形態5における切屑回収装置について説明する。実施の形態5における切屑回収装置は、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、前後それぞれにX軸に沿って並んで配置された3つの受容部42内の3つのエア吹出器51がそれぞれ1本の管路52で直列に繋がれている。これに対し、実施の形態5では、3つのエア吹出器51がそれぞれ直接に個別の管路52によって正圧供給部43と繋がれ、エア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。なお、管路52のそれぞれのエアの流れの下流の端部は閉塞されている。 (Embodiment 5)
Next, the chip collecting device according to the fifth embodiment will be described with reference to FIG. The chip collecting device according to the fifth embodiment has the same configuration as that of the first embodiment except that the
正圧供給部43から正圧が与えられた管路52内の圧力は、エアの流れの下流にいくほど圧力が高くなっていくことから、下流に位置する受容部42ほど、エア吹出器51からは高圧のエアが吹き出される。これに対して実施の形態5では、正圧供給部43からエア吹出器51のそれぞれに、ほぼ同じ圧力のエアを吹き出させることができる。そのため、受容部42のそれぞれから回収路41内へ切屑KZを移送するときのエアの吹き出し流量をほぼ同一にすることができる。なお、この構成は実施の形態1のみならず実施の形態2~4にも適用することができる。
Since the pressure in the pipeline 52 to which the positive pressure is applied from the positive pressure supply unit 43 increases as it goes downstream of the air flow, the air blower 51 is closer to the receiving unit 42 located downstream. High-pressure air is blown out from. On the other hand, in the fifth embodiment, air having substantially the same pressure can be blown out from the positive pressure supply unit 43 to each of the air blowers 51. Therefore, the air blowing flow rate when the chip KZ is transferred from each of the receiving portions 42 into the collection path 41 can be made substantially the same. This configuration can be applied not only to the first embodiment but also to the second to fourth embodiments.
(実施の形態6)
次に、図19、図20を参照しながら、実施の形態6における切屑回収装置について説明する。実施の形態6における切屑回収装置は、図19に示すように、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、管路52を流れるエアの方向は、回収路41内に供給されるエアの方向と同じである。これに対し、実施の形態6では、管路52を流れるエアの方向は、回収路41内に供給されるエアの方向と逆になっている。すなわち、実施の形態6では、平面視において、3つのエア吹出器51が直列に1本の管路52に接続されており、管路52は回収路41とほぼ平行に設けられている。管路52におけるエアの流れの下流の端部は閉塞されている。管路52に供給されるエアが流れる方向は、回収路41内に供給されるエアとは逆である。管路52が回収路41とほぼ平行に設けられているとは、管路52と回収路41とがなす角度が、例えば、0度以上、45度以下であることを意味する。当該角度は、より好ましくは、0度以上、10度以下であり、さらに好ましくは、0度以上、5度以下である。 (Embodiment 6)
Next, the chip collecting device according to the sixth embodiment will be described with reference to FIGS. 19 and 20. As shown in FIG. 19, the chip collecting device according to the sixth embodiment has the same configuration as that of the first embodiment except that theconduit 52 is provided. In the first embodiment, the direction of the air flowing through the pipeline 52 is the same as the direction of the air supplied into the recovery path 41. On the other hand, in the sixth embodiment, the direction of the air flowing through the pipeline 52 is opposite to the direction of the air supplied into the recovery path 41. That is, in the sixth embodiment, in a plan view, three air blowers 51 are connected in series to one pipeline 52, and the conduit 52 is provided substantially parallel to the recovery path 41. The downstream end of the air flow in the conduit 52 is blocked. The direction in which the air supplied to the pipeline 52 flows is opposite to that of the air supplied in the recovery path 41. The fact that the conduit 52 is provided substantially parallel to the recovery path 41 means that the angle formed by the conduit 52 and the recovery path 41 is, for example, 0 degrees or more and 45 degrees or less. The angle is more preferably 0 degrees or more and 10 degrees or less, and further preferably 0 degrees or more and 5 degrees or less.
次に、図19、図20を参照しながら、実施の形態6における切屑回収装置について説明する。実施の形態6における切屑回収装置は、図19に示すように、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、管路52を流れるエアの方向は、回収路41内に供給されるエアの方向と同じである。これに対し、実施の形態6では、管路52を流れるエアの方向は、回収路41内に供給されるエアの方向と逆になっている。すなわち、実施の形態6では、平面視において、3つのエア吹出器51が直列に1本の管路52に接続されており、管路52は回収路41とほぼ平行に設けられている。管路52におけるエアの流れの下流の端部は閉塞されている。管路52に供給されるエアが流れる方向は、回収路41内に供給されるエアとは逆である。管路52が回収路41とほぼ平行に設けられているとは、管路52と回収路41とがなす角度が、例えば、0度以上、45度以下であることを意味する。当該角度は、より好ましくは、0度以上、10度以下であり、さらに好ましくは、0度以上、5度以下である。 (Embodiment 6)
Next, the chip collecting device according to the sixth embodiment will be described with reference to FIGS. 19 and 20. As shown in FIG. 19, the chip collecting device according to the sixth embodiment has the same configuration as that of the first embodiment except that the
正圧供給部43から正圧が与えられた管路52内の圧力は、エアの流れの下流に行くほど高くなる。同様に、1つのエア吹出器51において、複数のエア吹出口51Nから吹き出されるエアの圧力は、管路52におけるエアの流れる下流に位置するエア吹出口51Nほど高い。したがって、図20に示す構成では、回収路41内におけるエアの流れの上流に位置するエア吹出口51Nほど高圧なエアを吹き出す。このため受容部42内におけるエア吹出器51から吹き出されるエアの圧力に勾配が生じる。すなわち、回収路41内におけるエアの流れの上流ほど圧力高くなる。受容部42から回収路41内に吹き出されるエアの流れの方向は、図20に示すように、回収路41内をエアが流れる方向の成分を有した斜めの方向となる。回収路41内をエアが流れる方向とは、エア入口41Aからエア出口41Bへ向く方向であり、図20において左から右へ向く方向である。
The pressure in the pipeline 52 to which the positive pressure is applied from the positive pressure supply unit 43 increases as it goes downstream of the air flow. Similarly, in one air blower 51, the pressure of the air blown from the plurality of air outlets 51N is as high as the air outlet 51N located downstream of the air flow in the pipeline 52. Therefore, in the configuration shown in FIG. 20, high pressure air is blown out as high as the air outlet 51N located upstream of the air flow in the recovery path 41. Therefore, a gradient is generated in the pressure of the air blown from the air blower 51 in the receiving portion 42. That is, the pressure increases toward the upstream of the air flow in the recovery path 41. As shown in FIG. 20, the direction of the air blown from the receiving portion 42 into the recovery path 41 is an oblique direction having a component in the direction in which the air flows in the recovery path 41. The direction in which air flows in the recovery path 41 is a direction from the air inlet 41A to the air outlet 41B, and is a direction from left to right in FIG. 20.
上記のように、受容部42から回収路41内に吹き出されるエアの流れ方向は、回収路41内をエアが流れる方向の成分を有するので、受容部42内から回収路41内に移送された切屑KZは回収路41内を上流へ移動しにくい。また、複数のエア吹出口51Nから吹き出されるエアの強さは異なるため、受容部42内に切屑KZの塊が形成されていた場合であっても、その塊はバラバラにされる。このため、受容部42内の切屑KZは回収路41内にスムーズに移送される。その後に回収路41内にエアを供給すると、切屑KZは回収路41内で停滞して詰まりを起こすことなく、下流に運ばれる。なお、この構成は実施の形態1のみならず実施の形態2~4にも適用することができる。
As described above, the flow direction of the air blown from the receiving portion 42 into the recovery path 41 has a component in the direction in which the air flows in the recovery path 41, and therefore is transferred from the receiving section 42 into the recovery path 41. It is difficult for the chip KZ to move upstream in the collection path 41. Further, since the strength of the air blown from the plurality of air outlets 51N is different, even if a lump of chip KZ is formed in the receiving portion 42, the lump is separated. Therefore, the chip KZ in the receiving portion 42 is smoothly transferred into the collecting path 41. When air is subsequently supplied into the recovery path 41, the chips KZ are carried downstream in the recovery path 41 without stagnation and clogging. This configuration can be applied not only to the first embodiment but also to the second to fourth embodiments.
(実施の形態7)
次に、図21を参照しながら、実施の形態7における切屑回収装置について説明する。実施の形態7における切屑回収装置は、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、前後それぞれにX軸に沿って並んで配置された3つの受容部42内の3つのエア吹出器51がそれぞれ1本の管路52で直列に繋がれている。これに対し、実施の形態7では、図18に示す実施の形態5の場合と同様に、3つのエア吹出器51がそれぞれ直接に個別の管路52によって正圧供給部43と繋がれ、X軸に沿って並ぶ3つのエア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。そして、図19に示す実施の形態6の場合と同様に、管路52を流れるエアの方向は、回収路41内に供給されるエアの方向と逆になっている。なお、それぞれの管路52のエアの流れの下流の端部は閉塞されている。 (Embodiment 7)
Next, the chip collecting device according to the seventh embodiment will be described with reference to FIG. The chip collecting device according to the seventh embodiment has the same configuration as that of the first embodiment except that theconduit 52 is provided. In the first embodiment, three air blowers 51 in three receiving portions 42 arranged side by side along the X axis in the front and rear are connected in series by one pipe line 52, respectively. On the other hand, in the seventh embodiment, as in the case of the fifth embodiment shown in FIG. 18, the three air blowers 51 are directly connected to the positive pressure supply unit 43 by individual pipelines 52, and X Positive pressure is directly supplied from the positive pressure supply unit 43 to each of the three air blowers 51 arranged along the axis. Then, as in the case of the sixth embodiment shown in FIG. 19, the direction of the air flowing through the pipeline 52 is opposite to the direction of the air supplied into the recovery path 41. The downstream end of the air flow in each conduit 52 is blocked.
次に、図21を参照しながら、実施の形態7における切屑回収装置について説明する。実施の形態7における切屑回収装置は、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、前後それぞれにX軸に沿って並んで配置された3つの受容部42内の3つのエア吹出器51がそれぞれ1本の管路52で直列に繋がれている。これに対し、実施の形態7では、図18に示す実施の形態5の場合と同様に、3つのエア吹出器51がそれぞれ直接に個別の管路52によって正圧供給部43と繋がれ、X軸に沿って並ぶ3つのエア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。そして、図19に示す実施の形態6の場合と同様に、管路52を流れるエアの方向は、回収路41内に供給されるエアの方向と逆になっている。なお、それぞれの管路52のエアの流れの下流の端部は閉塞されている。 (Embodiment 7)
Next, the chip collecting device according to the seventh embodiment will be described with reference to FIG. The chip collecting device according to the seventh embodiment has the same configuration as that of the first embodiment except that the
実施の形態7においても、実施の形態6の場合と同様に、正圧供給部43から正圧が与えられた管路52内の圧力は、エアの流れの下流に行くほど圧力が高くなっていく。同様に、1つのエア吹出器51が有する複数のエア吹出口51Nから吹き出されるエアの圧力は、管路52におけるエアの流れる下流に位置するエア吹出口51Nほど高い。すなわち、回収路41内におけるエアの流れの上流に位置するエア吹出口51Nほど高圧なエアを吹き出す。このため受容部42内におけるエア吹出器51から吹き出されるエアの圧力に勾配が生じる。すなわち、回収路41内におけるエアの流れの上流ほど圧力高くなる。受容部42から回収路41内に吹き出されるエアの流れの方向は、図20に示すように、回収路41内をエアが流れる方向の成分を有した斜めの方向となる。よって実施の形態7では、実施の形態6と同様の効果を得ることができる。
Also in the seventh embodiment, as in the case of the sixth embodiment, the pressure in the pipeline 52 to which the positive pressure is applied from the positive pressure supply unit 43 becomes higher toward the downstream side of the air flow. I will go. Similarly, the pressure of the air blown out from the plurality of air outlets 51N included in one air blower 51 is as high as the air outlet 51N located downstream of the air flow in the pipeline 52. That is, air having a high pressure as high as the air outlet 51N located upstream of the air flow in the recovery path 41 is blown out. Therefore, a gradient is generated in the pressure of the air blown from the air blower 51 in the receiving portion 42. That is, the pressure increases toward the upstream of the air flow in the recovery path 41. As shown in FIG. 20, the direction of the air blown from the receiving portion 42 into the recovery path 41 is an oblique direction having a component in the direction in which the air flows in the recovery path 41. Therefore, in the seventh embodiment, the same effect as that of the sixth embodiment can be obtained.
また、実施の形態7では、実施の形態5の場合と同様に、エア吹出器51がそれぞれ、個別の管路52によって直接に正圧供給部43と繋がれている。そのため、X軸に沿って並ぶ3つのエア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。このため、受容部42のそれぞれから回収路41内へ切屑KZを移送するときのエアの吹き出し流量をほぼ同一にすることができ、実施の形態5と同様の効果を得ることができる。
Further, in the seventh embodiment, as in the case of the fifth embodiment, each of the air blowers 51 is directly connected to the positive pressure supply unit 43 by individual pipelines 52. Therefore, positive pressure is directly supplied from the positive pressure supply unit 43 to each of the three air blowers 51 arranged along the X axis. Therefore, the air blowing flow rate when the chip KZ is transferred from each of the receiving portions 42 into the collection path 41 can be made substantially the same, and the same effect as that of the fifth embodiment can be obtained.
(実施の形態8)
次に、図22、図23を参照しながら、実施の形態8における切屑回収装置について説明する。実施の形態8における切屑回収装置は、図22に示すように、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、X軸に沿って並んで配置された3つの受容部42内の3つのエア吹出器51がそれぞれ1本の管路52で直列に繋がれている。これに対し、実施の形態7では、図18に示す実施の形態5の場合および図21に示す実施の形態7の場合と同様に、3つのエア吹出器51がそれぞれ直接に個別の管路52によって正圧供給部43と繋がれている。そのため、X軸に沿って並ぶ3つのエア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。そして、図23に示すように、エア吹出器51の外方からエアが供給される。すなわち、エア吹出器51から見てY軸における外側から、エアが供給される。そのため、エア吹出器51が有する複数(ここでは3つ)のエア吹出口51Nに均等に正圧が与えられる。このため、受容部42から回収路41内へ切屑KZを移送するときのエアの吹き出し流量を、複数のエア吹出口51Nにおいてほぼ同一にすることができる。 (Embodiment 8)
Next, the chip collecting device according to the eighth embodiment will be described with reference to FIGS. 22 and 23. As shown in FIG. 22, the chip collecting device according to the eighth embodiment has the same configuration as that of the first embodiment except that theconduit 52 is provided. In the first embodiment, three air blowers 51 in three receiving portions 42 arranged side by side along the X axis are connected in series by one pipe line 52, respectively. On the other hand, in the seventh embodiment, as in the case of the fifth embodiment shown in FIG. 18 and the seventh embodiment shown in FIG. 21, the three air blowers 51 are directly separated from each other in the pipeline 52. Is connected to the positive pressure supply unit 43. Therefore, positive pressure is directly supplied from the positive pressure supply unit 43 to each of the three air blowers 51 arranged along the X axis. Then, as shown in FIG. 23, air is supplied from the outside of the air blower 51. That is, air is supplied from the outside on the Y-axis when viewed from the air blower 51. Therefore, positive pressure is evenly applied to the plurality of (three in this case) air outlets 51N of the air blower 51. Therefore, the air blowing flow rate when the chip KZ is transferred from the receiving unit 42 into the collection path 41 can be made substantially the same at the plurality of air outlets 51N.
次に、図22、図23を参照しながら、実施の形態8における切屑回収装置について説明する。実施の形態8における切屑回収装置は、図22に示すように、管路52の設けられ方を除いて実施の形態1と同じ構成を有する。実施の形態1では、X軸に沿って並んで配置された3つの受容部42内の3つのエア吹出器51がそれぞれ1本の管路52で直列に繋がれている。これに対し、実施の形態7では、図18に示す実施の形態5の場合および図21に示す実施の形態7の場合と同様に、3つのエア吹出器51がそれぞれ直接に個別の管路52によって正圧供給部43と繋がれている。そのため、X軸に沿って並ぶ3つのエア吹出器51のそれぞれには、正圧供給部43から正圧が直接供給される。そして、図23に示すように、エア吹出器51の外方からエアが供給される。すなわち、エア吹出器51から見てY軸における外側から、エアが供給される。そのため、エア吹出器51が有する複数(ここでは3つ)のエア吹出口51Nに均等に正圧が与えられる。このため、受容部42から回収路41内へ切屑KZを移送するときのエアの吹き出し流量を、複数のエア吹出口51Nにおいてほぼ同一にすることができる。 (Embodiment 8)
Next, the chip collecting device according to the eighth embodiment will be described with reference to FIGS. 22 and 23. As shown in FIG. 22, the chip collecting device according to the eighth embodiment has the same configuration as that of the first embodiment except that the
(実施の形態9)
次に、図24~図26Bを参照しながら、実施の形態9における切屑回収装置について説明する。実施の形態9における切屑回収装置では、開口41Kが回収路41の上面に設けられ、受容部42やエア吹出器51が設けられていない。そして、開口41Kが切屑受容開口として機能する。それ以外の構成は、実施の形態1と同様である。 (Embodiment 9)
Next, the chip collecting device according to the ninth embodiment will be described with reference to FIGS. 24 to 26B. In the chip collecting device according to the ninth embodiment, theopening 41K is provided on the upper surface of the collecting path 41, and the receiving portion 42 and the air blower 51 are not provided. Then, the opening 41K functions as a chip receiving opening. Other configurations are the same as those in the first embodiment.
次に、図24~図26Bを参照しながら、実施の形態9における切屑回収装置について説明する。実施の形態9における切屑回収装置では、開口41Kが回収路41の上面に設けられ、受容部42やエア吹出器51が設けられていない。そして、開口41Kが切屑受容開口として機能する。それ以外の構成は、実施の形態1と同様である。 (Embodiment 9)
Next, the chip collecting device according to the ninth embodiment will be described with reference to FIGS. 24 to 26B. In the chip collecting device according to the ninth embodiment, the
実施の形態9においても、実施の形態4と同様の板状部材260が用いられている。板状部材260の基端部KTは、回収路41の上壁41Cの内面に固定されている。詳細には、図25~図26Bに示すように、板状部材260の基端部KTは、開口41Kよりもエアの流れの上流の位置に固定されている。回収路41内におけるエアの流れの上流から下流に向かうほど、回収路41内の流路断面積を小さくしていくように、板状部材260は、斜め下方に向かって延びている。
Also in the ninth embodiment, the same plate-shaped member 260 as in the fourth embodiment is used. The base end portion KT of the plate-shaped member 260 is fixed to the inner surface of the upper wall 41C of the recovery path 41. Specifically, as shown in FIGS. 25 to 26B, the base end portion KT of the plate-shaped member 260 is fixed at a position upstream of the air flow from the opening 41K. The plate-shaped member 260 extends diagonally downward so as to reduce the cross-sectional area of the flow path in the recovery path 41 from the upstream to the downstream of the air flow in the recovery path 41.
図2、図3を参照して前述したように、切屑KZは、部品装着装置3のフィーダ台車15が有するシュータ32から自重で落下する。図24、図26Aに示すように、実施の形態9では、シュータ32から自重で落下する切屑KZは、開口41Kから回収路41内に直接進入する。このため実施の形態1のようなエア吹出器51は設けられておらず、正圧供給部43は任意のタイミングで、回収路41のエア入口41Aに正圧を供給することができる。回収路41のエア入口41Aに正圧が供給されると、図26Bの矢印Pで示すように、回収路41内に、エア入口41Aからエア出口41Bへ向かうエアの流れが形成される。回収路41内の切屑KZは、エア出口41Bに向かって圧送される。
As described above with reference to FIGS. 2 and 3, the chip KZ falls by its own weight from the shooter 32 included in the feeder carriage 15 of the component mounting device 3. As shown in FIGS. 24 and 26A, in the ninth embodiment, the chip KZ falling from the shooter 32 by its own weight directly enters the recovery path 41 through the opening 41K. Therefore, the air blower 51 as in the first embodiment is not provided, and the positive pressure supply unit 43 can supply the positive pressure to the air inlet 41A of the recovery path 41 at an arbitrary timing. When a positive pressure is supplied to the air inlet 41A of the recovery path 41, an air flow from the air inlet 41A to the air outlet 41B is formed in the recovery path 41 as shown by an arrow P in FIG. 26B. The chip KZ in the collection path 41 is pumped toward the air outlet 41B.
回収路41内をエア入口41Aからエア出口41Bへ向かうエアの流れでは、板状部材260が設けられている箇所で局部的に流路断面積が小さくなって流速が遅くなり、圧力が高くなる。このように、板状部材260の先端部STの表側の、板状部材260の下側の領域である表側領域HGにおいて局部的にエアの流路断面積が小さくなっている。そのため、板状部材260の下流では圧力損失が発生する。これにより、板状部材260の先端部STの裏側の、板状部材260の上側の領域である裏側領域RGでは、表側領域HGよりも相対的に圧力が低くなる。したがって、実施の形態4の場合と同様の理由により、回収路41内のエアのほとんどは、板状部材260の表側領域HGから裏側領域RGへは流れない。このため裏側領域RGは受容部42の内部空間と連通しているにも拘らず、回収路41内のエアが受容部42へ向かって流れることはない。その結果、回収路41内に移送された切屑KZは受容部42からシュータ32に戻る(逆流する)ことなく、回収路41の下流へ送られる。
In the flow of air from the air inlet 41A to the air outlet 41B in the recovery path 41, the cross-sectional area of the flow path is locally reduced at the location where the plate-shaped member 260 is provided, the flow velocity is slowed, and the pressure is high. .. As described above, the cross-sectional area of the air flow path is locally reduced in the front side region HG, which is the region below the plate-shaped member 260 on the front side of the tip portion ST of the plate-shaped member 260. Therefore, a pressure loss occurs downstream of the plate-shaped member 260. As a result, the pressure in the back side region RG, which is the upper region of the plate-shaped member 260, on the back side of the tip end portion ST of the plate-shaped member 260, is relatively lower than that in the front side region HG. Therefore, for the same reason as in the case of the fourth embodiment, most of the air in the recovery path 41 does not flow from the front side region HG of the plate-shaped member 260 to the back side region RG. Therefore, although the back side region RG communicates with the internal space of the receiving portion 42, the air in the recovery path 41 does not flow toward the receiving portion 42. As a result, the chip KZ transferred into the recovery path 41 is sent downstream of the recovery path 41 without returning (backflowing) from the receiving unit 42 to the shooter 32.
このように回収路41内に落下した切屑KZは、回収路41のエア入口41Aから供給された正圧によってエア出口41Bへ圧送される。したがって、実施の形態9においても、実施の形態1の形態と同様の効果を得ることができる。なお、実施の形態9においても板状部材260は、回収路41内のエアが受容部42へ向かって逆流するのを防止する逆流防止部として機能する。
The chips KZ that have fallen into the recovery path 41 in this way are pressure-fed to the air outlet 41B by the positive pressure supplied from the air inlet 41A of the recovery path 41. Therefore, even in the ninth embodiment, the same effect as that of the first embodiment can be obtained. Also in the ninth embodiment, the plate-shaped member 260 functions as a backflow prevention unit for preventing the air in the recovery path 41 from flowing back toward the receiving part 42.
以上説明したように、実施の形態1~9における切屑回収装置1は、第一端にエア入口41Aを有するとともに第二端にエア出口41Bを有し、側壁に部品装着装置3から排出された切屑KZが進入する開口41Kを有した管状の回収路41を有している。そして、エア入口41Aに正圧を供給してエア入口41Aからエア出口41Bに向かうエアの流れを形成することで、開口41Kを通じて回収路41の内部に進入した切屑KZが、エア出口41Bに向けて圧送される。実施の形態1~9における切屑回収装置1では、正圧のみで切屑KZを圧送するため負圧の発生装置が不要であり、安価な構成でキャリアテープ18の切屑KZを自動的に回収することができる。
As described above, the chip collecting device 1 according to the first to ninth embodiments has an air inlet 41A at the first end and an air outlet 41B at the second end, and is discharged from the component mounting device 3 on the side wall. It has a tubular collection path 41 with an opening 41K into which the chips KZ enter. Then, by supplying positive pressure to the air inlet 41A to form an air flow from the air inlet 41A to the air outlet 41B, the chips KZ that have entered the inside of the recovery path 41 through the opening 41K are directed toward the air outlet 41B. Is pumped. In the chip collecting device 1 according to the first to ninth embodiments, since the chip KZ is pumped only by positive pressure, a negative pressure generator is not required, and the chip KZ of the carrier tape 18 is automatically collected with an inexpensive configuration. Can be done.
これまで本開示の実施の形態について説明してきたが、本開示は上述したものに限定されず、種々の変形等が可能である。例えば、収容部44は、回収路41のそれぞれのエア出口41Bの下方に収容箱87を設置した構成としてもよい。この場合、収容箱87の高さはエア出口41Bの高さ以下に制限される。この点、実施の形態1~9によれば、収容部44を構成するベルト82Bの排出領域R1の高さがエア出口41Bの高さ以下であればよく、収容箱87の高さ自体は高くてもよく、大容量の収容箱87を用いることができる。
Although the embodiments of the present disclosure have been described so far, the present disclosure is not limited to the above-mentioned ones, and various modifications and the like are possible. For example, the accommodating portion 44 may have an accommodating box 87 installed below each air outlet 41B of the collection path 41. In this case, the height of the storage box 87 is limited to the height of the air outlet 41B or less. In this regard, according to the first to ninth embodiments, the height of the discharge region R1 of the belt 82B constituting the accommodating portion 44 may be equal to or less than the height of the air outlet 41B, and the height of the accommodating box 87 itself is high. However, a large-capacity storage box 87 can be used.
また、実施の形態1~8では、移送部はエアを吹き出して受容部42内の切屑KZを回収路41内に移送する構成となっている。これ以外に、受容部42内にコンベア装置等を設置してもよい。このコンベア装置等が、受容部42内の切屑KZを回収路41に移送する移送部として機能する。あるいは、電動モータを用いた送風装置でエアを送るようにしてもよい。この場合、この送風装置が移送部として機能する。また、上述の実施の形態1~9では、回収路41が前後に2つ設けられていたが、部品装着装置3が、図2における中央から左右片側のみで構成されている場合などの場合には、回収路41は1つであってもよい。また、上述の実施の形態1~9では、それぞれ2台のテープフィーダ16を含む3台の部品装着装置3が直列に並んでおり、回収路41は部品装着装置3の下方の領域に直線状に延びている。しかしながら、部品装着装置3の台数は3台に限定されない。1台や2台でもよく、4台以上でもよい。
Further, in the first to eighth embodiments, the transfer unit is configured to blow out air and transfer the chip KZ in the receiving unit 42 into the collection path 41. In addition to this, a conveyor device or the like may be installed in the receiving unit 42. This conveyor device or the like functions as a transfer unit that transfers the chip KZ in the receiving unit 42 to the collection path 41. Alternatively, air may be sent by a blower using an electric motor. In this case, this blower functions as a transfer unit. Further, in the above-described embodiments 1 to 9, two collection paths 41 are provided in the front and rear, but in the case where the component mounting device 3 is configured only on one side from the center in FIG. There may be one recovery path 41. Further, in the above-described embodiments 1 to 9, three component mounting devices 3 including two tape feeders 16 are arranged in series, and the recovery path 41 is linear in the region below the component mounting device 3. Extends to. However, the number of component mounting devices 3 is not limited to three. It may be one or two, or four or more.
本開示は、安価な構成でテープ部材の切屑を自動回収できる切屑回収装置を提供する。そのため、テープフィーダで部品を供給してその部品を基板等に装着する部品装着装置に有用である。
The present disclosure provides a chip collecting device capable of automatically collecting chips of a tape member with an inexpensive configuration. Therefore, it is useful for a component mounting device that supplies components with a tape feeder and mounts the components on a substrate or the like.
1 切屑回収装置
2 作業ライン
3 部品装着装置
11 基台
12 カバー部材
13 作業空間
14 基板搬送路
15 フィーダ台車
16 テープフィーダ
16K 部品供給位置
17 テープリール
18 キャリアテープ
21 装着ヘッド
21N ノズル
22 ヘッド移動機構
23 制御装置
31 カッター装置
32 シュータ
32K 排出開口
41 回収路
41A エア入口
41B エア出口
41C 上壁
41D 下壁
41E 第1垂直壁
41F 第2垂直壁
41K 切屑進入開口(開口)
41H 通気孔
42 受容部
42K 切屑受容開口
43 正圧供給部
43V 制御バルブ
44 収容部
51 エア吹出器
51N エア吹出口
52 管路
60 開閉板
61 ヒンジ
71 外部配管
72 正圧源
73 管理装置
81 フレーム
82 ベルトコンベア
82B ベルト
82H 仕切り部
82J 従動プーリ
82K 駆動プーリ
83 駆動モータ(モータ)
84 駆動ベルト
85 ベルトガイド
86 切屑通路
87 収容箱
160 屈曲型開閉板(開閉板)
161 中間ヒンジ
162 第1板状部
163 第2板状部
260 板状部材
KT 基端部
ST 先端部
RK 離間距離
KZ 切屑
BH 部品 1Chip collection device 2 Work line 3 Parts mounting device 11 Base 12 Cover member 13 Work space 14 Board transport path 15 Feeder trolley 16 Tape feeder 16K Parts supply position 17 Tape reel 18 Carrier tape 21 Mounting head 21N Nozzle 22 Head moving mechanism 23 Control device 31 Cutter device 32 Shuta 32K Discharge opening 41 Recovery path 41A Air inlet 41B Air outlet 41C Upper wall 41D Lower wall 41E 1st vertical wall 41F 2nd vertical wall 41K Chip entry opening (opening)
41H Vent 42 Receiving part 42K Chip receiving opening 43 Positive pressure supply part 43V Control valve 44 Accommodating part 51 Air blower 51N Air outlet 52 Pipe line 60 Opening / closing plate 61 Hinge 71 External piping 72 Positive pressure source 73 Management device 81 Frame 82 Belt Conveyor 82B Belt 82H Partition 82J Driven Pulley 82K Drive Pulley 83 Drive Motor (Motor)
84Drive belt 85 Belt guide 86 Chip passage 87 Storage box 160 Flexible opening / closing plate (opening / closing plate)
161Intermediate hinge 162 1st plate-shaped part 163 2nd plate-shaped part 260 Plate-shaped member KT Base end ST Tip tip RK Separation distance KZ Chip BH parts
2 作業ライン
3 部品装着装置
11 基台
12 カバー部材
13 作業空間
14 基板搬送路
15 フィーダ台車
16 テープフィーダ
16K 部品供給位置
17 テープリール
18 キャリアテープ
21 装着ヘッド
21N ノズル
22 ヘッド移動機構
23 制御装置
31 カッター装置
32 シュータ
32K 排出開口
41 回収路
41A エア入口
41B エア出口
41C 上壁
41D 下壁
41E 第1垂直壁
41F 第2垂直壁
41K 切屑進入開口(開口)
41H 通気孔
42 受容部
42K 切屑受容開口
43 正圧供給部
43V 制御バルブ
44 収容部
51 エア吹出器
51N エア吹出口
52 管路
60 開閉板
61 ヒンジ
71 外部配管
72 正圧源
73 管理装置
81 フレーム
82 ベルトコンベア
82B ベルト
82H 仕切り部
82J 従動プーリ
82K 駆動プーリ
83 駆動モータ(モータ)
84 駆動ベルト
85 ベルトガイド
86 切屑通路
87 収容箱
160 屈曲型開閉板(開閉板)
161 中間ヒンジ
162 第1板状部
163 第2板状部
260 板状部材
KT 基端部
ST 先端部
RK 離間距離
KZ 切屑
BH 部品 1
84
161
Claims (21)
- テープ部材を用いて部品を供給するテープフィーダから排出される前記テープ部材の切屑を回収する切屑回収装置であって、
第一端にエア入口を有するとともに第二端にエア出口を有し、前記エア入口と前記エア出口との間の領域に前記テープフィーダから排出された前記切屑が進入する切屑進入開口が設けられた管状の回収路と、
前記回収路の前記エア入口に正圧を供給し、前記回収路内に前記エア入口から前記エア出口へ向かうエアの流れを形成することによって、前記切屑進入開口を通じて前記回収路内に進入した前記切屑を前記エア出口まで圧送する正圧供給部と、を備えた、
切屑回収装置。 A chip collecting device that collects chips of the tape member discharged from a tape feeder that supplies parts using the tape member.
It has an air inlet at the first end and an air outlet at the second end, and a chip entry opening for the chips discharged from the tape feeder to enter is provided in the region between the air inlet and the air outlet. Tubular collection path and
The said that entered the recovery path through the chip entry opening by supplying a positive pressure to the air inlet of the recovery path and forming an air flow from the air inlet to the air outlet in the recovery path. A positive pressure supply unit that pumps chips to the air outlet is provided.
Chip collection device. - 前記回収路の前記エア出口から排出された前記切屑を収容する収容部をさらに備えた、
請求項1に記載の切屑回収装置。 Further provided with an accommodating portion for accommodating the chips discharged from the air outlet of the collection path.
The chip collecting device according to claim 1. - 前記正圧供給部により前記回収路の前記エア入口に前記正圧が供給されている状態において前記切屑進入開口を閉止し、前記正圧供給部により前記回収路の前記エア入口に前記正圧が供給されていない状態において前記切屑進入開口を開放するシャッタ部材をさらに備えた、
請求項1に記載の切屑回収装置。 The chip entry opening is closed in a state where the positive pressure is supplied to the air inlet of the recovery path by the positive pressure supply section, and the positive pressure is applied to the air inlet of the recovery path by the positive pressure supply section. Further provided with a shutter member that opens the chip entry opening when not supplied.
The chip collecting device according to claim 1. - 前記シャッタ部材は前記回収路の内面に取付けられた基端部を有し、前記基端部は回動自在に設けられている、
請求項3に記載の切屑回収装置。 The shutter member has a base end portion attached to the inner surface of the recovery path, and the base end portion is rotatably provided.
The chip collecting device according to claim 3. - 前記シャッタ部材は、ヒンジを介して前記回収路の内面に取付けられた基端部を有し、
前記シャッタ部材は、前記ヒンジの軸まわりに回動自在な扉状部材である、
請求項3に記載の切屑回収装置。 The shutter member has a proximal end attached to the inner surface of the recovery path via a hinge.
The shutter member is a door-shaped member that is rotatable around the axis of the hinge.
The chip collecting device according to claim 3. - 前記ヒンジの前記軸は上下に延びている、
請求項5に記載の切屑回収装置。 The axis of the hinge extends up and down,
The chip collecting device according to claim 5. - 前記シャッタ部材は前記基端部と反対側の先端部と、前記基端部と前記先端部との間の中間部とをさらに有し、
前記シャッタ部材は前記中間部において前記ヒンジの前記軸と平行な軸まわりに屈曲自在である、
請求項6に記載の切屑回収装置。 The shutter member further has a tip portion on the opposite side of the base end portion and an intermediate portion between the base end portion and the tip end portion.
The shutter member is flexible around an axis parallel to the axis of the hinge at the intermediate portion.
The chip collecting device according to claim 6. - 前記回収路の、前記切屑進入開口が設けられた内面の、前記切屑進入開口よりも前記エアの流れの上流の位置に取り付けられた基端部と、前記基端部と反対側で、前記基端部よりも前記エアの流れの下流に位置する先端部とを有する板状部材をさらに備え、
前記板状部材の前記先端部は前記回収路の前記内面から離間している、
請求項1に記載の切屑回収装置。 A base end portion of the recovery path provided with the chip entry opening at a position upstream of the air flow from the chip entry opening, and a base portion opposite to the base end portion. A plate-like member having a tip portion located downstream of the air flow from the end portion is further provided.
The tip of the plate-shaped member is separated from the inner surface of the recovery path.
The chip collecting device according to claim 1. - 前記切屑進入開口は、前記回収路内の前記エアの流れの方向に並んで設けられた複数の切屑進入開口の1つであり、前記複数の切屑進入開口のそれぞれに対して前記板状部材の前記基端部が前記回収路の前記内面に取り付けられており、前記複数の板状部材は、任意に選択される第1板状部材と、前記第1板状部材より前記エアの流れの下流に位置し、任意に選択される第2板状部材とを含み、
前記第2板状部材の前記先端部と前記回収路の前記内面との離間距離は、前記第1板状部材の前記先端部と前記回収路の前記内面との離間距離より小さい、
請求項8に記載の切屑回収装置。 The chip entry opening is one of a plurality of chip entry openings provided side by side in the direction of the air flow in the collection path, and the plate-shaped member is provided with respect to each of the plurality of chip entry openings. The base end portion is attached to the inner surface of the recovery path, and the plurality of plate-shaped members are an arbitrarily selected first plate-shaped member and downstream of the air flow from the first plate-shaped member. Located in, including a second plate-like member of choice,
The separation distance between the tip of the second plate-shaped member and the inner surface of the recovery path is smaller than the separation distance between the tip of the first plate-shaped member and the inner surface of the recovery path.
The chip collecting device according to claim 8. - 前記複数の板状部材の前記基端部から前記先端部までの長さは同じであり、前記第2板状部材の前記回収路の前記内面からの開き角度は、前記第1板状部材の前記回収路の前記内面からの開き角度より小さい、
請求項9に記載の切屑回収装置。 The length from the base end portion to the tip end portion of the plurality of plate-shaped members is the same, and the opening angle of the recovery path of the second plate-shaped member from the inner surface of the first plate-shaped member is the same. Smaller than the opening angle of the recovery path from the inner surface,
The chip collecting device according to claim 9. - 前記複数の板状部材の、前記回収路の前記内面からの開き角度は同じであり、前記第2板状部材の前記基端部から前記先端部までの長さは、前記第1板状部材の前記基端部から前記先端部までの長さより小さい、
請求項9に記載の切屑回収装置。 The opening angles of the plurality of plate-shaped members from the inner surface of the recovery path are the same, and the length from the base end portion to the tip end portion of the second plate-shaped member is the first plate-shaped member. Less than the length from the base end to the tip of the
The chip collecting device according to claim 9. - 上方に開口した切屑受容開口が設けられ、前記テープフィーダから排出された前記切屑を前記切屑受容開口から受容する受容部と、
前記受容部が受容した前記切屑を前記回収路内に移送する移送部と、をさらに備えた、
請求項1~11のいずれかに記載の切屑回収装置。 A chip receiving opening opened upward is provided, and a receiving portion that receives the chips discharged from the tape feeder from the chip receiving opening, and a receiving portion.
A transfer unit for transferring the chips received by the receiving unit into the collection path is further provided.
The chip collecting device according to any one of claims 1 to 11. - 前記移送部は、前記正圧供給部により前記回収路の前記エア入口に前記正圧が供給されていない状態において、前記受容部が受容した前記切屑を前記回収路内に移送する、
請求項12に記載の切屑回収装置。 The transfer unit transfers the chips received by the receiving unit into the collection path in a state where the positive pressure is not supplied to the air inlet of the recovery path by the positive pressure supply unit.
The chip collecting device according to claim 12. - 前記移送部は前記受容部から前記回収路に向かってエアを吹き出すことで前記受容部が受容した前記切屑を前記回収路内に移送するエア吹出器を含む、
請求項12または13に記載の切屑回収装置。 The transfer unit includes an air blower that transfers the chips received by the receiving unit into the collection path by blowing air from the receiving unit toward the collecting path.
The chip collecting device according to claim 12 or 13. - 前記エア吹出器は、前記切屑回収装置が備える複数のエア吹出器の1つであり、
前記切屑回収装置は、平面視において、前記複数のエア吹出器が接続されたエア供給路をさらに備え、
前記エア供給路は前記回収路と実質的に平行に設けられており、
前記エア供給路の一端は閉塞されており、
前記エア供給路に供給されるエアが流れる方向は、前記回収路内に供給される前記エアが流れる方向とは逆である、
請求項14に記載の切屑回収装置。 The air blower is one of a plurality of air blowers included in the chip collecting device.
The chip collecting device further includes an air supply path to which the plurality of air blowers are connected in a plan view.
The air supply path is provided substantially parallel to the recovery path.
One end of the air supply path is blocked.
The direction in which the air supplied to the air supply path flows is opposite to the direction in which the air supplied into the recovery path flows.
The chip collecting device according to claim 14. - 前記切屑進入開口は前記回収路の上壁に設けられており、
前記テープフィーダから排出された前記切屑は前記切屑進入開口から前記回収路内に自重で落下して進入する、
請求項1、2、8~11のいずれか一項に記載の切屑回収装置。 The chip entry opening is provided on the upper wall of the collection path.
The chips discharged from the tape feeder fall into the collection path from the chip entry opening by their own weight and enter.
The chip collecting device according to any one of claims 1, 2, 8 to 11. - 前記切屑進入開口は、前記回収路に設けられた1以上の切屑進入開口の1つであり、
前記1以上の切屑進入開口のうち、前記回収路における前記エアの流れの方向の最も下流に位置する切屑進入開口よりも下流の位置で前記回収路に、前記回収路内の前記エアを前記回収路の外部に逃がす通気孔が設けられた、
請求項1~16のいずれか一項に記載の切屑回収装置。 The chip entry opening is one of one or more chip entry openings provided in the collection path.
Among the one or more chip entry openings, the air in the collection path is collected in the collection path at a position downstream of the chip entry opening located most downstream in the direction of the air flow in the collection path. Vents provided to the outside of the road,
The chip collecting device according to any one of claims 1 to 16. - 前記収容部は、
前記回収路の前記エア出口から排出された前記切屑を受け取った後、前記切屑を搬送する搬送部と、
前記搬送部から前記切屑を受け取る切屑収容部と、を含む、
請求項2に記載の切屑回収装置。 The accommodating part
After receiving the chips discharged from the air outlet of the collection path, a transport unit for transporting the chips, and a transport unit.
A chip storage unit that receives the chips from the transport unit, and the like.
The chip collecting device according to claim 2. - 前記搬送部は、前記回収路の前記エア出口から排出された前記切屑を受け取った後、前記切屑を上昇させて落下させる、
請求項18に記載の切屑回収装置。 After receiving the chips discharged from the air outlet of the collection path, the transport unit raises the chips and drops them.
The chip collecting device according to claim 18. - 前記搬送部はベルトコンベアを含む、
請求項18または19に記載の切屑回収装置。 The transport unit includes a belt conveyor.
The chip collecting device according to claim 18 or 19. - 前記テープフィーダをそれぞれ有する複数の部品装着装置が直列に並んでおり、
前記回収路は前記複数の部品装着装置の下方の領域に直線状に延びている、
請求項1~20のいずれか一項に記載の切屑回収装置。 A plurality of component mounting devices having the tape feeders are arranged in series.
The recovery path extends linearly into the area below the plurality of component mounting devices.
The chip collecting device according to any one of claims 1 to 20.
Priority Applications (5)
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DE112020006278.3T DE112020006278T5 (en) | 2019-12-25 | 2020-09-03 | chip recovery device |
JP2021566813A JP7507422B2 (en) | 2019-12-25 | 2020-09-03 | Chip collection device |
CN202080082118.7A CN114788437A (en) | 2019-12-25 | 2020-09-03 | Chip recovery device |
JP2024091768A JP2024116243A (en) | 2019-12-25 | 2024-06-05 | Chip collection device |
JP2024091767A JP2024116242A (en) | 2019-12-25 | 2024-06-05 | Chip collection device |
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WO2023228501A1 (en) * | 2022-05-25 | 2023-11-30 | パナソニックIpマネジメント株式会社 | Chip collecting device and chip collecting method |
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WO2015045018A1 (en) * | 2013-09-25 | 2015-04-02 | 富士機械製造株式会社 | Component mounting device |
WO2019202810A1 (en) * | 2018-04-18 | 2019-10-24 | パナソニックIpマネジメント株式会社 | Component mounting system and tape scraps collecting device |
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JP4984210B2 (en) * | 2006-02-14 | 2012-07-25 | 澁谷工業株式会社 | Device for collecting defective electronic components |
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WO2017026030A1 (en) | 2015-08-10 | 2017-02-16 | 富士機械製造株式会社 | Mounting device and waste tape recovery unit |
JP2019141940A (en) * | 2018-02-19 | 2019-08-29 | Tsk株式会社 | Chip recovery device |
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WO2015045018A1 (en) * | 2013-09-25 | 2015-04-02 | 富士機械製造株式会社 | Component mounting device |
WO2019202810A1 (en) * | 2018-04-18 | 2019-10-24 | パナソニックIpマネジメント株式会社 | Component mounting system and tape scraps collecting device |
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WO2023228501A1 (en) * | 2022-05-25 | 2023-11-30 | パナソニックIpマネジメント株式会社 | Chip collecting device and chip collecting method |
JP7485884B2 (en) | 2022-05-25 | 2024-05-17 | パナソニックIpマネジメント株式会社 | Chip collecting device and chip collecting method |
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