一种阻燃木塑表层复合物及具有该阻燃木塑表层复合物的木塑复合材料的制备方法Flame-retardant wood-plastic surface layer composite and preparation method of wood-plastic composite material with the flame-retardant wood-plastic surface layer composite
技术领域Technical field
本发明涉及木塑材料的技术领域,尤其是涉及一种阻燃木塑表层复合物及具有该阻燃木塑表层复合物的木塑复合材料的制备方法。The invention relates to the technical field of wood-plastic materials, in particular to a flame-retardant wood-plastic surface layer composite and a preparation method of the wood-plastic composite material with the flame-retardant wood-plastic surface layer composite.
背景技术Background technique
木塑,即木塑复合材料,是近年来国内外蓬勃兴起的一类新型复合材料,指利用聚烯烃树脂如聚乙烯、聚丙烯和聚氯乙烯等,代替通常的树脂胶粘剂,与木粉、稻壳、秸秆等废植物纤维混合成新的木质材料,再经挤压、模压、注射成型等塑料加工工艺,生产出的板材或型材。目前,我国天然林资源日益减少,木质品市场需求与日俱增,聚烯烃基木塑作为一种性能优良的新型环保、可代木材料,具有快速发展空间。Wood plastic, that is, wood plastic composite material, is a new type of composite material that has flourished at home and abroad in recent years. It refers to the use of polyolefin resins such as polyethylene, polypropylene and polyvinyl chloride instead of common resin adhesives. Rice husk, straw and other waste plant fibers are mixed into new wood materials, and then subjected to plastic processing techniques such as extrusion, molding, and injection molding to produce plates or profiles. At present, my country's natural forest resources are declining, and the market demand for wood products is increasing day by day. As a new environmentally friendly and replaceable wood material with excellent performance, polyolefin-based wood plastic has room for rapid development.
在普通木塑表面共挤包覆一层特殊耐候改性塑料,通过花纹、混色、不同方式打磨等技术实现仿木效果。聚烯烃基木塑地板主要用于园林庭院等户外景观,因聚烯烃基木塑中的两种主要原料都是易燃物,为了满足木塑地板对森林火灾的防火要求,需要对共挤木塑耐候改性塑料表层进行阻燃改性,以满足逐渐增长的市场需求。Co-extrusion and coating a layer of special weather-resistant modified plastic on the surface of ordinary wood-plastic, achieve wood-like effects through techniques such as pattern, color mixing, and polishing in different ways. Polyolefin-based wood-plastic flooring is mainly used in outdoor landscapes such as gardens and courtyards. Because the two main raw materials in polyolefin-based wood-plastic are flammable materials, in order to meet the fire protection requirements of wood-plastic flooring against forest fires, co-extruded wood The surface layer of plastic weather-resistant modified plastic is flame-retardant modified to meet the increasing market demand.
授权公告号为CN102218883B的中国专利公开一种涂敷硅阻燃涂层的木塑板材,在木塑板材的表面涂敷厚度为0.3mm的硅阻燃涂层,其硅阻燃涂层的制备方法:取原料重量组份有树脂20~35份、硅阻燃剂25~45份、阻燃协效剂8~12份以及颜填料6~10份;各组分研磨后过325目筛,利用恒温磁力搅拌器搅拌均匀,用刷子均匀地沿着木塑板材的纵横方向涂敷,使涂层厚度达到0.3mm,干燥24小时使耐火时间达到35min。The Chinese Patent Authorized Announcement No. CN102218883B discloses a wood-plastic board coated with a silicon flame-retardant coating. The surface of the wood-plastic board is coated with a silicon flame-retardant coating with a thickness of 0.3mm. The preparation of the silicon flame-retardant coating Method: Take the weight components of the raw materials: 20-35 parts of resin, 25-45 parts of silicon flame retardant, 8-12 parts of flame retardant synergist and 6-10 parts of pigments and fillers; each component is ground and passed through a 325-mesh sieve. Stir evenly with a thermostatic magnetic stirrer, and apply evenly along the vertical and horizontal directions of the wood-plastic board with a brush, so that the thickness of the coating reaches 0.3mm, and dry for 24 hours to make the fire resistance time reach 35min.
上述技术方案存在以下缺陷:虽然在木塑板材表面涂覆阻燃涂层具有一定的阻燃效果,但是通过涂敷的方式,阻燃涂层与木塑板材之间粘结性差,影响木塑板材的阻燃效果。The above technical solution has the following defects: Although the flame retardant coating on the surface of the wood-plastic board has a certain flame-retardant effect, through the coating method, the adhesion between the flame-retardant coating and the wood-plastic board is poor, which affects the wood-plastic board. The flame retardant effect of the board.
发明内容Summary of the invention
本发明的目的一是提供一种阻燃木塑表层复合物,具有防火阻燃的效果且阻燃木塑表层与芯层之间的粘接强度高;本发明的目的二是提供一种具有阻燃木塑表层复合物的木塑复合材料的制备方法,该制备工艺简单,且阻燃木塑表层与芯层之间的粘结性好。The first object of the present invention is to provide a flame-retardant wood-plastic surface layer composite, which has the effect of fire and flame retardancy and has high bonding strength between the flame-retardant wood-plastic surface layer and the core layer; the second object of the present invention is to provide a The preparation method of the wood-plastic composite material of the flame-retardant wood-plastic surface layer composite has a simple preparation process and good adhesion between the flame-retardant wood-plastic surface layer and the core layer.
本发明的上述技术目的一是通过以下技术方案得以实现的:一种阻燃木塑表层复合物,按照质量份数计,阻燃木塑表层的原料具体包括如下组分:高密度聚乙烯10~50份、聚丙烯10~50份、乙烯丙烯酸共聚物10~50份、填充物10~50份、阻燃剂10~ 30份、抗紫外剂0.1~0.5份、抗氧剂0.1~0.5份、色粉0.5~8份、防霉剂0.1~1份、润滑剂0.1~3份以及层状硅酸盐0.5~6份。The first technical purpose of the present invention is achieved through the following technical solutions: a flame-retardant wood-plastic surface layer composite, in terms of parts by mass, the raw material of the flame-retardant wood-plastic surface layer specifically includes the following components: high-density polyethylene 10 ~50 parts, polypropylene 10-50 parts, ethylene acrylic acid copolymer 10-50 parts, filler 10-50 parts, flame retardant 10-30 parts, anti-ultraviolet agent 0.1-0.5 part, antioxidant 0.1-0.5 part , 0.5 to 8 parts of toner, 0.1 to 1 part of anti-mold agent, 0.1 to 3 parts of lubricant, and 0.5 to 6 parts of layered silicate.
通过采用上述技术方案,聚丙烯密度小,力学性能好且聚丙烯强度高于聚乙烯,加入聚丙烯能够提高木塑材料的拉伸性能、弯曲性能和抗冲击性能。By adopting the above technical scheme, polypropylene has low density, good mechanical properties and higher strength than polyethylene. Adding polypropylene can improve the tensile properties, bending properties and impact resistance of wood-plastic materials.
乙烯丙烯酸共聚物是一种具有热塑性和极高粘接性的聚合物,由于羧基基团的存在以及氢键的作用,聚合物的结晶化被抑制,主链的线性被破坏,提高了乙烯丙烯酸共聚物的粘性,因此能够增加芯层与表层之间的粘连性,保证木塑地板的防火效果。Ethylene acrylic acid copolymer is a polymer with thermoplasticity and extremely high adhesion. Due to the presence of carboxyl groups and the effect of hydrogen bonds, the crystallization of the polymer is inhibited and the linearity of the main chain is destroyed, which improves the ethylene acrylic acid. The viscosity of the copolymer can increase the adhesion between the core layer and the surface layer and ensure the fireproof effect of the wood-plastic floor.
加入阻燃剂,能够提高木塑地板的阻燃效果,降低木塑地板芯层燃烧的可能性。The addition of flame retardant can improve the flame retardant effect of wood-plastic floor and reduce the possibility of burning the core layer of wood-plastic floor.
本发明的进一步设置为:所述阻燃剂至少包括聚磷酸铵、三聚氰胺氰尿酸盐、红磷阻燃剂、季戊四醇、次磷酸铝、十溴二苯乙烷、三氧化二锑、氢氧化镁、氢氧化铝中的一种。The present invention is further provided that: the flame retardant includes at least ammonium polyphosphate, melamine cyanurate, red phosphorus flame retardant, pentaerythritol, aluminum hypophosphite, decabromodiphenylethane, antimony trioxide, and hydroxide One of magnesium and aluminum hydroxide.
通过采用上述技术方案,聚磷酸铵遇热会膨胀,对基材表面进行覆盖,隔绝空气,从而达到阻燃效果,且本身无毒无味,不产生腐蚀性气体。三聚氰胺氰尿酸盐燃烧时,形成的碳泡沫层对聚合物起到保护作用,绝热隔氧。季戊四醇属于膨胀型阻燃剂,燃烧时膨胀,覆盖在基材表面,隔绝空气,阻止燃烧,从而达到阻燃的效果。次磷酸铝在一定温度下产生新的隔离物质,形成玻璃状或稳定泡沫覆盖层,隔绝氧气,防止可燃气体向外溢出,从而达到阻燃目的。十溴二苯乙烷中溴含量高,热稳定性好,抗紫外性能佳,其阻燃机理是当高聚物分解时,十溴二苯乙烷也开始分解,产生溴化氢,溴化氢消耗高分子讲解产生的自由基,延缓或中断燃烧的链反应,而且溴化氢是一种难燃的气体,密度比空气大,可在高分子材料表面形成屏障,降低可燃性气体的密度,从而起到阻燃效果。燃烧初期,三氧化二锑熔融,在材料表面形成保护膜,隔绝空气;高温状态下,三氧化二锑被气化,稀释了空气中氧浓度,从而起到了阻燃作用。氢氧化镁的阻燃机理是燃烧时释放出结合的水,具有冷却、减缓燃烧速率的效果。氢氧化镁环保性好、不释放烟雾、不会产生有害气体且成本低。氢氧化铝分子中所含的化学结合水的比例高达34%,这种结合水在阻燃木塑表层复合物的加工过程中保持稳定,超过200℃时开始分解,释放出水蒸汽,起到冷却、减慢燃烧速率的作用。By adopting the above technical solution, the ammonium polyphosphate will expand when heated to cover the surface of the substrate and isolate the air, thereby achieving a flame retardant effect, and is non-toxic and tasteless, and does not generate corrosive gas. When melamine cyanurate burns, the carbon foam layer formed protects the polymer and insulates the polymer from heat and oxygen. Pentaerythritol is an intumescent flame retardant, which expands when burned, covers the surface of the substrate, insulates air, prevents combustion, and achieves the effect of flame retardancy. At a certain temperature, aluminum hypophosphite produces a new insulating material, forming a glass-like or stable foam covering layer, which insulates oxygen and prevents combustible gas from overflowing, so as to achieve the purpose of flame retardancy. Decabromodiphenyl ethane has high bromine content, good thermal stability and good UV resistance. Its flame retardant mechanism is that when the polymer is decomposed, decabromodiphenyl ethane also begins to decompose, producing hydrogen bromide and bromination Hydrogen consumption polymer explains the free radicals produced, delay or interrupt the chain reaction of combustion, and hydrogen bromide is a kind of flame-retardant gas, the density is greater than air, it can form a barrier on the surface of polymer materials, reduce the density of flammable gas , So as to play a flame retardant effect. In the initial stage of combustion, the antimony trioxide melts and forms a protective film on the surface of the material to isolate the air; under high temperature conditions, the antimony trioxide is vaporized, diluting the oxygen concentration in the air, and thus plays a flame retardant effect. The flame-retardant mechanism of magnesium hydroxide is to release combined water during combustion, which has the effect of cooling and slowing down the burning rate. Magnesium hydroxide is environmentally friendly, does not emit smoke, does not produce harmful gases, and has low cost. The proportion of chemically bound water contained in the aluminum hydroxide molecule is as high as 34%. This bound water remains stable during the processing of the flame-retardant wood-plastic surface composite. It begins to decompose when it exceeds 200°C and release water vapor for cooling. , The effect of slowing down the burning rate.
本发明的进一步设置为:所述润滑剂至少包括硅酮粉、氧化聚乙烯蜡、硬脂酰胺、硬脂酸盐、聚乙烯蜡中的一种。The present invention is further provided that: the lubricant includes at least one of silicone powder, oxidized polyethylene wax, stearamide, stearate, and polyethylene wax.
通过采用上述技术方案,润滑剂为了改善阻燃剂添加引起的流动性差、生产速率慢的问题,加入润滑剂能够加快生产速率,减少对木塑地板的性能影响。硅酮粉在体系中能够均匀分散,硅酮跟硅酮之间的摩擦系数小,能够提高加工的流动性,提高润滑性 能。氧化聚乙烯蜡粘度低、软化点高、硬度高、热稳定性好、高温挥发性低,既有极优的外部润滑性,又有较强的内部润滑作用。氧化聚乙烯蜡含有羟基和羧基,与聚乙烯和聚丙烯之间的相容性好。硬脂酰胺与硬质酸盐的润滑性好,且能够均匀分散,提高挤出过程的润滑效果。聚乙烯蜡作为润滑剂,其化学性质稳定,聚乙烯蜡与聚乙烯、聚丙烯相溶性好,能够改善挤出过程的流动性。By adopting the above technical solution, in order to improve the problem of poor fluidity and slow production rate caused by the addition of flame retardant, the lubricant can speed up the production rate and reduce the impact on the performance of wood-plastic flooring. Silicone powder can be uniformly dispersed in the system, and the friction coefficient between silicone and silicone is small, which can improve the fluidity of processing and improve the lubricating performance. Oxidized polyethylene wax has low viscosity, high softening point, high hardness, good thermal stability, and low high temperature volatility. It has excellent external lubricity and strong internal lubrication. Oxidized polyethylene wax contains hydroxyl and carboxyl groups, and has good compatibility with polyethylene and polypropylene. Stearamide and stearate have good lubricity and can be evenly dispersed to improve the lubrication effect of the extrusion process. As a lubricant, polyethylene wax has stable chemical properties. It has good compatibility with polyethylene and polypropylene and can improve the fluidity of the extrusion process.
本发明的进一步设置为:所述层状硅酸盐至少包括改性高岭土或改性蒙脱土中的一种。A further arrangement of the present invention is that the layered silicate includes at least one of modified kaolin or modified montmorillonite.
通过采用上述技术方案,改性高岭土与改性蒙脱土的作用是与加入的阻燃剂在阻燃性能上具有协同作用,改性高岭土与改性蒙脱土为纳米结构,木塑复合材料燃烧时,改性高岭土与改性蒙脱土能够在阻燃木塑表层复合物表面聚集,在阻燃木塑表层复合物表面形成一层致密的保护层,防止燃烧进一步进行,能够有效保护芯层。By adopting the above technical scheme, the function of modified kaolin and modified montmorillonite is to have a synergistic effect on flame retardant performance with the added flame retardant. The modified kaolin and modified montmorillonite are nanostructures, wood-plastic composite materials When burning, modified kaolin and modified montmorillonite can accumulate on the surface of the flame-retardant wood-plastic surface composite, forming a dense protective layer on the surface of the flame-retardant wood-plastic surface composite to prevent further combustion and effectively protect the core Floor.
本发明的进一步设置为:所述改性高岭土的制备方法为:1)原料高岭土与60~80wt%的尿素水溶液按照质量比为1:2混合,然后机械搅拌,同时在20~100KHz超声处理6~12h,超声结束后,洗涤多次,直至将高岭土表面的尿素洗涤干净,干燥处理,得到插层改性的高岭土;2)将1)制备的插层改性高岭土研磨,置于烘箱内,在140~220℃下处理0.5~1h,得到剥片高岭土;3)按照质量百分比计,将剥片高岭土96~99%、硬脂酸0.2~0.8%、十二烷基苯磺酸钠0.5~3%置于球磨仪中,研磨2~4h,即得到改性高岭土。The present invention is further configured as follows: the preparation method of the modified kaolin is: 1) the raw material kaolin is mixed with 60-80wt% urea aqueous solution in a mass ratio of 1:2, and then mechanically stirred, while ultrasonic treatment is performed at 20-100KHz 6 ~12h, after the end of ultrasound, wash several times until the urea on the surface of the kaolin is cleaned and dried to obtain intercalated modified kaolin; 2) Grind the intercalated modified kaolin prepared in 1) and place it in an oven, Treated at 140~220℃ for 0.5~1h to obtain exfoliated kaolin; 3) According to mass percentage, 96~99% of exfoliated kaolin, 0.2~0.8% of stearic acid, 0.5~3% of sodium dodecylbenzene sulfonate Place it in a ball mill and grind for 2 to 4 hours to obtain modified kaolin.
本发明的进一步设置为:所述改性蒙脱土的制备方法为:1)原料蒙脱土和水按照质量比为1:4~8混合,并搅拌至蒙脱土在水中均匀分散,然后加热到100℃;2)向步骤1中加入季铵盐,季铵盐的加入量为蒙脱土质量的5~12%,继续搅拌2~4h;3)将步骤2)的混合物抽滤、洗涤,洗涤至蒙脱土表面无氯离子,烘干后得到有机蒙脱土,烘干后研磨过300目筛;4)将15~20份有机蒙脱土加入到40~50份环氧树脂中,加入5~8份固化剂搅拌混合均匀;5)抽真空除去气泡,将混合料浇注到预热的模具中,在烘箱中加热固化,固化温度为100~120℃,固化时间为2~5h,固化结束,研磨过300目筛得到改性蒙脱土。The present invention is further provided as follows: the preparation method of the modified montmorillonite is as follows: 1) The raw material montmorillonite and water are mixed in a mass ratio of 1:4-8, and stirred until the montmorillonite is evenly dispersed in the water, and then Heat to 100°C; 2) Add quaternary ammonium salt to step 1, the amount of quaternary ammonium salt added is 5-12% of the mass of montmorillonite, continue to stir for 2 to 4 hours; 3) filter the mixture in step 2), Wash and wash until the surface of montmorillonite is free of chloride ions. After drying, organic montmorillonite is obtained, and after drying, it is ground through a 300-mesh sieve; 4) 15-20 parts of organic montmorillonite is added to 40-50 parts of epoxy resin Add 5-8 parts of curing agent and stir and mix uniformly; 5) Vacuum to remove bubbles, pour the mixture into a preheated mold, heat and cure in an oven, and cure at a temperature of 100~120℃, and a curing time of 2~ After 5h, the curing is completed, and the modified montmorillonite is obtained by grinding through a 300-mesh sieve.
本发明的进一步设置为:所述防霉剂至少包括噻唑基苯并咪唑类或异噻唑啉酮类中的一种。A further arrangement of the present invention is that the antifungal agent includes at least one of thiazolyl benzimidazoles or isothiazolinones.
通过采用上述技术方案,噻唑基苯并咪唑类防霉剂具有抑制性强、杀菌效果好的特点,能够通过抑制细菌生物膜的形成,从而有效灭菌。异噻唑啉酮类通过断开细菌和藻类蛋白质的键而起灭菌作用,异噻唑啉酮类防霉剂与微生物接触后,能迅速地不可逆 的抑制其生长,从而导致微生物细胞的死亡,因此异噻唑啉酮类能够对常见的细菌、真菌、藻类等具有很强的抑制和灭杀作用,具有灭杀效率高、降解性好、不产生残留等效果。By adopting the above technical scheme, the thiazolyl benzimidazole antifungal agent has the characteristics of strong inhibition and good bactericidal effect, and can effectively sterilize by inhibiting the formation of bacterial biofilm. Isothiazolinones have a sterilization effect by breaking the bonds between bacteria and algae proteins. After the isothiazolinones are in contact with microorganisms, they can quickly and irreversibly inhibit their growth, leading to the death of microbial cells. Isothiazolinones can have a strong inhibitory and killing effect on common bacteria, fungi, algae, etc., with high killing efficiency, good degradability, and no residue.
本发明的上述技术目的二是通过以下技术方案得以实现的:一种具有阻燃木塑表层复合物的木塑复合材料的制备方法:具体包括如下步骤:The second technical objective of the present invention is achieved through the following technical solutions: a method for preparing a wood-plastic composite material with a flame-retardant wood-plastic surface layer composite: specifically including the following steps:
步骤1、阻燃木塑表层复合物混料:按照阻燃木塑表层复合物的配方量称取各组分,然后将各组分混合搅拌均匀后备用,混合温度为60~150℃,混合时间为10~15min;Step 1. Mixing of the flame-retardant wood-plastic surface layer compound: Weigh the components according to the formula of the flame-retardant wood-plastic surface layer compound, and then mix the components evenly before use. The mixing temperature is 60~150℃. The time is 10~15min;
步骤2、阻燃木塑表层复合物造粒:经过步骤1混合均匀的各原料通过螺杆挤出机造粒,造粒温度为170~190℃,物料熔融后,经过拉条、冷却后通过造粒机熔融造粒得到直径为2~5mm的阻燃木塑表层复合物粒子;Step 2. Pelletizing the flame-retardant wood-plastic surface layer compound: After step 1, the uniformly mixed raw materials are pelletized by a screw extruder, and the pelletizing temperature is 170 to 190°C. After the materials are melted, they are stretched, cooled, and then passed through the pelletizer. The granulator melts and granulates to obtain flame-retardant wood-plastic surface composite particles with a diameter of 2-5mm;
步骤3、挤出:将木塑芯层原料木粉与阻燃木塑表层复合物粒子分别通过挤出机加入到共挤模具的芯体空腔与表层空腔中挤出芯体和包裹在芯体外层的表层,芯层挤出温度分别为:一区160~230℃,二区160~230℃,三区130~180℃,四区130~180℃,模具130~170℃;阻燃木塑表层的挤出温度分别为:一区120~160℃,二区150~220℃,三区150~220℃,四区150~220℃,模具160~200℃;Step 3. Extrusion: The wood powder and flame-retardant wood-plastic surface layer composite particles are respectively added to the core cavity and surface cavity of the co-extrusion die through an extruder to extrude the core and wrap it in The surface layer of the outer core layer and the core layer extrusion temperature are respectively: 160~230℃ in the first zone, 160~230℃ in the second zone, 130~180℃ in the third zone, 130~180℃ in the fourth zone, 130~170℃ in the mould; The extrusion temperature of the wood plastic surface layer is: 120~160℃ in the first zone, 150~220℃ in the second zone, 150~220℃ in the third zone, 150~220℃ in the fourth zone, 160~200℃ in the mold;
步骤4、定型:先经过定型模具定型,再通过冷却水进行冷却定型,冷却温度为30~50℃;步骤5、切割:冷却后的半成品进入切割机,按照要求,切割成符合尺寸要求的成品。Step 4. Shaping: After the shaping mold is set, the cooling water is used for cooling and shaping, and the cooling temperature is 30-50 ℃; Step 5. Cutting: The cooled semi-finished product enters the cutting machine, and is cut into finished products that meet the size requirements according to the requirements. .
通过采用上述技术方案,将阻燃木塑表层复合物原料混合均匀后,通过造粒机造粒,然后将芯层原料木粉与阻燃木塑表层复合物粒子共挤将阻燃木塑表层包裹在芯层外部,芯层与阻燃木塑表层之间的粘接强度高,不易脱离,该制备工艺简单,方便操作。By adopting the above technical scheme, after mixing the raw materials of the flame-retardant wood-plastic surface layer compound evenly, the pelletizer is used to granulate, and then the core material wood powder and the flame-retardant wood-plastic surface layer compound particles are co-extruded to form the flame-retardant wood-plastic surface layer Wrapped on the outside of the core layer, the bonding strength between the core layer and the flame-retardant wood-plastic surface layer is high, and it is not easy to separate. The preparation process is simple and convenient to operate.
本发明的进一步设置为:所述步骤3中阻燃木塑表层的挤出厚度为0.4~1.5mm。The present invention is further configured as follows: in the step 3, the extrusion thickness of the flame-retardant wood-plastic surface layer is 0.4-1.5 mm.
通过采用上述技术方案,挤出厚度在0.4~1.5mm,既能保证阻燃效果,又不会使得阻燃木塑表层过厚,造成浪费。By adopting the above technical scheme, the extrusion thickness is 0.4-1.5mm, which can not only ensure the flame retardant effect, but also will not make the flame retardant wood plastic surface layer too thick and cause waste.
综上所述,本发明的有益技术效果为:In summary, the beneficial technical effects of the present invention are:
1.聚丙烯密度小,力学性能好且聚丙烯强度高于聚乙烯,加入聚丙烯能够提高木塑材料的拉伸性能、弯曲性能和抗冲击性能。乙烯丙烯酸共聚物是一种具有热塑性和极高粘接性的聚合物,由于羧基基团的存在以及氢键的作用,聚合物的结晶化被抑制,主链的线性被破坏,提高了乙烯丙烯酸共聚物的粘性,因此能够增加芯层与表层之间的粘连性,保证木塑地板的防火效果。加入阻燃剂,能够提高木塑地板的阻燃效果,降低木塑地板芯层燃烧的可能性;1. Polypropylene has low density, good mechanical properties and higher strength than polyethylene. Adding polypropylene can improve the tensile properties, bending properties and impact resistance of wood-plastic materials. Ethylene acrylic acid copolymer is a polymer with thermoplasticity and extremely high adhesion. Due to the presence of carboxyl groups and the effect of hydrogen bonds, the crystallization of the polymer is inhibited and the linearity of the main chain is destroyed, which improves the ethylene acrylic acid. The viscosity of the copolymer can increase the adhesion between the core layer and the surface layer and ensure the fireproof effect of the wood-plastic floor. Adding flame retardant can improve the flame retardant effect of wood plastic floor and reduce the possibility of burning the core layer of wood plastic floor;
2.润滑剂为了改善阻燃剂添加引起的流动性差、生产速率慢的问题,加入润滑剂能够加 快生产速率,减少对木塑地板的性能影响。硅酮粉在体系中能够均匀分散,硅酮跟硅酮之间的摩擦系数小,能够提高加工的流动性,提高润滑性能。聚乙烯蜡作为润滑剂,其化学性质稳定,聚乙烯蜡与聚乙烯、聚丙烯相溶性好,能够改善挤出过程的流动性;2. Lubricant In order to improve the problem of poor fluidity and slow production rate caused by the addition of flame retardants, the addition of lubricant can speed up the production rate and reduce the impact on the performance of wood-plastic flooring. Silicone powder can be uniformly dispersed in the system, and the friction coefficient between the silicone and the silicone is small, which can improve the fluidity of processing and improve the lubricating performance. As a lubricant, polyethylene wax has stable chemical properties, and has good compatibility with polyethylene and polypropylene, which can improve the fluidity of the extrusion process;
3.改性高岭土与改性蒙脱土的作用是与加入的阻燃剂在阻燃性能上具有协同作用,改性高岭土与改性蒙脱土为纳米结构,木塑复合材料燃烧时,改性高岭土与改性蒙脱土能够在阻燃木塑表层复合物表面聚集,在阻燃木塑表层复合物表面形成一层致密的保护层,防止燃烧进一步进行,能够有效保护芯层。3. The role of modified kaolin and modified montmorillonite is to have a synergistic effect on the flame retardant properties of the added flame retardant. Modified kaolin and modified montmorillonite are nanostructures. When wood-plastic composite materials are burned, they will change Reactive kaolin and modified montmorillonite can accumulate on the surface of the flame-retardant wood-plastic surface composite to form a dense protective layer on the surface of the flame-retardant wood-plastic surface composite to prevent further combustion and effectively protect the core layer.
具体实施方式Detailed ways
下面结合实施例,对本发明作进一步详细说明。In the following, the present invention will be further described in detail in conjunction with the embodiments.
实施例1Example 1
表1为实施例1的一种阻燃木塑表层复合物的原料及其质量Table 1 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 1
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
5050
|
抗紫外剂Anti-ultraviolet agent
|
0.50.5
|
聚丙烯Polypropylene
|
1010
|
色粉Toner
|
11
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
5050
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
1.01.0
|
填充物Stuffing
|
1010
|
聚乙烯蜡Polyethylene wax
|
0.80.8
|
十溴二苯乙烷Decabromodiphenylethane
|
1010
|
硅酮粉Silicone powder
|
1.61.6
|
改性高岭土Modified Kaolin
|
66
|
To
|
To
|
其中改性高岭土的制备方法为:1)10kg原料高岭土与20kg质量分数为60wt%的尿素水溶液混合,然后机械搅拌,同时在100KHz超声处理6h,超声结束后,洗涤5次,然后干燥处理,得到插层改性的高岭土;2)将1)制备的插层改性高岭土研磨,置于烘箱内,在140℃下处理1h,得到剥片高岭土;3)将5kg剥片高岭土、0.01kg硬脂酸、0.04kg十二烷基苯磺酸钠置于球磨仪中,研磨4h,得到改性高岭土。The preparation method of modified kaolin is as follows: 1) 10kg of raw material kaolin is mixed with 20kg of urea aqueous solution with a mass fraction of 60wt%, then mechanically stirred, and at the same time ultrasonic treatment is performed at 100KHz for 6h, after the ultrasonic is finished, washed 5 times, and then dried to obtain Intercalation modified kaolin; 2) Grind the intercalation modified kaolin prepared in 1), place it in an oven, and treat it at 140°C for 1 hour to obtain exfoliated kaolin; 3) 5kg exfoliated kaolin, 0.01kg stearic acid, 0.04 kg of sodium dodecylbenzene sulfonate was placed in a ball mill and ground for 4 hours to obtain modified kaolin.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,具体包括如下步骤:A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite specifically includes the following steps:
步骤1、阻燃木塑表层复合物混料:按照实施例1中阻燃木塑表层复合物的配方量称取各组分,然后将各组分混合搅拌均匀后倒入储料桶备用,混合温度为150℃,混合时间为10min;Step 1. Mixing of the flame-retardant wood-plastic surface layer compound: Weigh the components according to the formula of the flame-retardant wood-plastic surface layer compound in Example 1, and then mix the components evenly and pour them into the storage tank for later use. The mixing temperature is 150℃, and the mixing time is 10min;
步骤2、阻燃木塑表层复合物造粒:经过步骤1混合均匀的原料通过螺杆挤出机造粒,造粒温度为170℃,物料熔融后,经过拉条、冷却后通过造粒机熔融造粒得到直径为2mm的阻燃木塑表层复合物粒子;Step 2. Pelletizing the flame-retardant wood-plastic surface layer composite: After step 1, the uniformly mixed raw materials are pelletized by a screw extruder at a pelletizing temperature of 170°C. After the materials are melted, they are stretched, cooled and then melted by the pelletizer Pelletizing to obtain flame-retardant wood-plastic surface composite particles with a diameter of 2mm;
步骤3、挤出:将木塑芯层原料木粉与阻燃木塑表层复合物粒子分别通过挤出机加入到共挤模具的芯体空腔与表层空腔中挤出芯体和包裹在芯体外层的表层,芯层挤出温度分 别为:一区160℃,二区160℃,三区130℃,四区130℃,模具130℃;阻燃木塑表层的的挤出温度分别为:一区120℃,二区150℃,三区150℃,四区150℃,模具160℃,阻燃木塑表层的挤出厚度为0.4mm;Step 3. Extrusion: The wood powder and flame-retardant wood-plastic surface layer composite particles are respectively added to the core cavity and surface cavity of the co-extrusion die through an extruder to extrude the core and wrap it in The surface layer of the core outer layer and the core layer extrusion temperature are respectively: 160℃ in the first zone, 160℃ in the second zone, 130℃ in the third zone, 130℃ in the fourth zone, and 130℃ in the mold; the extrusion temperature of the flame-retardant wood-plastic surface layer is respectively :120℃ in zone one, 150℃ in zone two, 150℃ in zone three, 150℃ in zone four, mould 160℃, extrusion thickness of flame-retardant wood-plastic surface layer is 0.4mm;
步骤4、定型:先经过定型模具定型,再通过冷却水进行冷却定型,冷却温度为30℃;Step 4. Shaping: After the shaping mold is set, the shape is cooled by cooling water, and the cooling temperature is 30°C;
步骤5、切割:冷却后的半成品进入切割机,按照要求,切割成符合尺寸要求的成品。Step 5. Cutting: The cooled semi-finished product enters the cutting machine, and is cut into finished products that meet the size requirements according to the requirements.
实施例2Example 2
表2为实施例2的一种阻燃木塑表层复合物的原料及其质量Table 2 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 2
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
1010
|
改性高岭土Modified Kaolin
|
0.50.5
|
聚丙烯Polypropylene
|
5050
|
抗紫外剂Anti-ultraviolet agent
|
0.30.3
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
1010
|
色粉Toner
|
5.55.5
|
填充物Stuffing
|
5050
|
异噻唑啉酮类Isothiazolinones
|
0.80.8
|
氢氧化铝Aluminum hydroxide
|
1515
|
聚乙烯蜡Polyethylene wax
|
0.50.5
|
改性蒙脱土Modified montmorillonite
|
0.50.5
|
硅酮粉Silicone powder
|
2.52.5
|
其中改性蒙脱土的制备方法为:1)10kg原料蒙脱土和40kg水混合并不断搅拌,搅拌至蒙脱土在水中均匀分散,然后加热到100℃;2)向步骤1中加入0.5kg十六烷基三甲基溴化铵,继续搅拌2h;3)将步骤2)的混合物抽滤、洗涤3次,烘干后得到有机蒙脱土,烘干后研磨过300目筛;4)将5kg有机蒙脱土加入到10k环氧树脂中,加入1.25kg异佛尔酮二胺搅拌混合均匀;5)抽真空除去气泡,将混合料浇注到预热的模具中,在烘箱中加热固化,固化温度为100℃,固化时间为2h,固化结束,研磨过300目筛得到改性蒙脱土。The preparation method of modified montmorillonite is: 1) 10kg raw material montmorillonite is mixed with 40kg water and continuously stirred, stirred until the montmorillonite is evenly dispersed in the water, and then heated to 100°C; 2) 0.5 is added to step 1. kg cetyltrimethylammonium bromide, continue to stir for 2h; 3) filter the mixture of step 2), wash 3 times, dry to obtain organic montmorillonite, dry and grind through a 300 mesh sieve; 4 ) Add 5kg of organic montmorillonite to 10k epoxy resin, add 1.25kg of isophorone diamine and stir and mix uniformly; 5) Vacuum to remove bubbles, pour the mixture into a preheated mold, and heat it in an oven After curing, the curing temperature is 100° C., the curing time is 2 hours, and the curing is completed, and the modified montmorillonite is obtained by grinding through a 300-mesh sieve.
改性高岭土的制备方法为:1)10kg原料高岭土与20kg质量分数为80wt%的尿素水溶液混合,然后机械搅拌,同时在20KHz超声处理12h,超声结束后,洗涤6次,直至将高岭土表面的尿素洗涤干净,干燥处理,得到插层改性的高岭土;2)将1)制备的插层改性高岭土研磨,置于烘箱内,在220℃下处理0.5h,得到剥片高岭土;3)将4.81kg剥片高岭土、0.04kg硬脂酸、0.15kg十二烷基苯磺酸钠置于球磨仪中,研磨2h,得到改性高岭土。The preparation method of modified kaolin is as follows: 1) 10kg of raw kaolin is mixed with 20kg of urea aqueous solution with a mass fraction of 80wt%, and then mechanically stirred, while ultrasonic treatment is performed at 20KHz for 12h. After the ultrasonic is finished, wash 6 times until the urea on the surface of the kaolin is removed. Wash and dry to obtain intercalated modified kaolin; 2) Grind the intercalated modified kaolin prepared in 1), place it in an oven, and treat it at 220°C for 0.5h to obtain exfoliated kaolin; 3) add 4.81 kg The peeled kaolin, 0.04 kg stearic acid, and 0.15 kg sodium dodecylbenzene sulfonate were placed in a ball mill and ground for 2 hours to obtain modified kaolin.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,具体包括如下步骤:A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite specifically includes the following steps:
步骤1、阻燃木塑表层复合物混料:按照实施例2中阻燃木塑表层复合物的配方量称取各组分,然后将各组分混合搅拌均匀后倒入储料桶备用,混合温度为60℃,混合时间为15min;Step 1. Mixing of the flame-retardant wood-plastic surface layer compound: Weigh the components according to the formula of the flame-retardant wood-plastic surface layer compound in Example 2, and then mix the components evenly and pour them into the storage tank for later use. The mixing temperature is 60℃, and the mixing time is 15min;
步骤2、阻燃木塑表层复合物造粒:经过步骤1混合均匀的原料通过螺杆挤出机造粒, 造粒温度为190℃,物料熔融后,经过拉条、冷却后通过造粒机熔融造粒得到直径为3mm的阻燃木塑表层复合物粒子;Step 2. Granulation of flame-retardant wood-plastic surface compound: After step 1, the uniformly mixed raw materials are granulated by a screw extruder at a granulation temperature of 190°C. After the materials are melted, they are stretched, cooled and then melted by the granulator Pelletizing to obtain flame-retardant wood-plastic surface composite particles with a diameter of 3mm;
步骤3、将木塑芯层原料木粉与阻燃木塑表层复合物粒子分别通过挤出机加入到共挤模具的芯体空腔与表层空腔中挤出芯体和包裹在芯体外层的表层,芯层挤出温度分别为:一区230℃,二区230℃,三区180℃,四区180℃,模具170℃;阻燃木塑表层的的挤出温度分别为:一区160℃,二区220℃,三区220℃,四区220℃,模具200℃,阻燃木塑表层的挤出厚度为0.8mm;Step 3. The wood powder and flame-retardant wood-plastic surface layer composite particles are respectively added to the core cavity and surface cavity of the co-extrusion die through an extruder to extrude the core body and wrap it in the outer core layer. The extrusion temperature of the surface layer and the core layer are respectively: 230°C in the first zone, 230°C in the second zone, 180°C in the third zone, 180°C in the fourth zone, and 170°C in the mold; the extrusion temperature of the flame-retardant wood-plastic surface layer is: 160°C, 220°C in the second zone, 220°C in the third zone, 220°C in the fourth zone, 200°C in the die, and the extrusion thickness of the flame-retardant wood-plastic surface layer is 0.8mm;
步骤4、定型:先经过定型模具定型,再通过冷却水进行冷却定型,冷却温度为50℃;Step 4. Shaping: After the shaping mold is set, the shape is cooled by cooling water, and the cooling temperature is 50°C;
步骤5、切割:冷却后的半成品进入切割机,按照要求,切割成符合尺寸要求的成品。Step 5. Cutting: The cooled semi-finished product enters the cutting machine, and is cut into finished products that meet the size requirements according to the requirements.
实施例3Example 3
表3为实施例3的一种阻燃木塑表层复合物的原料及其质量Table 3 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 3
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
2525
|
改性高岭土Modified Kaolin
|
0.70.7
|
聚丙烯Polypropylene
|
2020
|
抗紫外剂Anti-ultraviolet agent
|
0.40.4
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
色粉Toner
|
66
|
填充物Stuffing
|
2020
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.90.9
|
十溴二苯乙烷Decabromodiphenylethane
|
1111
|
硬脂酸盐Stearate
|
0.30.3
|
三聚氰胺氰尿酸盐Melamine Cyanurate
|
44
|
硅酮粉Silicone powder
|
2.12.1
|
改性蒙脱土Modified montmorillonite
|
0.50.5
|
To
|
To
|
其中改性蒙脱土的制备方法为:1)将10kg原料蒙脱土和60kg水混合并不断搅拌,搅拌至蒙脱土在水中均匀分散,然后加热到100℃;2)向步骤1中加入0.8kg十八烷基三甲基氯化铵,继续搅拌3h;3)将步骤2)的混合物抽滤、洗涤4次,烘干后得到有机蒙脱土,烘干后研磨过300目筛;4)将5kg有机蒙脱土加入到12.5kg环氧树脂中,加入1.75kg乙烯基三胺搅拌混合均匀;5)抽真空除去气泡,将混合料浇注到预热的模具中,在烘箱中加热固化,固化温度为110℃,固化时间为3h,固化结束,研磨过300目筛得到改性蒙脱土。The preparation method of modified montmorillonite is as follows: 1) Mix 10kg of raw material montmorillonite with 60kg of water and continuously stir until the montmorillonite is evenly dispersed in the water, and then heat to 100°C; 2) Add to step 1 0.8kg of octadecyltrimethylammonium chloride, continue to stir for 3h; 3) suction filter and wash the mixture of step 2) 4 times, dry to obtain organic montmorillonite, dry and grind through a 300-mesh sieve; 4) Add 5kg of organic montmorillonite to 12.5kg of epoxy resin, add 1.75kg of vinyltriamine and stir and mix evenly; 5) Vacuum to remove bubbles, pour the mixture into a preheated mold, and heat in an oven After curing, the curing temperature is 110° C., the curing time is 3 hours, and the curing is completed. The modified montmorillonite is obtained by grinding through a 300-mesh sieve.
改性高岭土的制备方法为:1)将10kg原料高岭土与20kg质量分数为70wt%的尿素水溶液混合,然后机械搅拌,同时在60KHz超声处理10h,超声结束后,洗涤5次,将高岭土表面的尿素洗涤干净,干燥处理,得到插层改性的高岭土;2)将1)制备的插层改性高岭土研磨,置于烘箱内,在180℃下处理0.5~1h,得到剥片高岭土;3)将4.85kg剥片高岭土、0.03kg硬脂酸、0.12kg十二烷基苯磺酸钠于球磨仪中,研磨3h,得到改性高岭土。The preparation method of modified kaolin is as follows: 1) Mix 10kg of raw kaolin with 20kg of urea aqueous solution with a mass fraction of 70wt%, then mechanically stir, and at the same time ultrasonic treatment at 60KHz for 10h, after the end of the ultrasonic, wash 5 times to remove the urea on the surface of the kaolin. Wash, dry, and obtain intercalated modified kaolin; 2) Grind the intercalated modified kaolin prepared in 1), place it in an oven, and treat it at 180°C for 0.5-1h to obtain exfoliated kaolin; 3) 4.85 kg of peeled kaolin, 0.03 kg of stearic acid, and 0.12 kg of sodium dodecylbenzene sulfonate were ground in a ball mill for 3 hours to obtain modified kaolin.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,具体包括如下步 骤:A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite specifically includes the following steps:
步骤1、阻燃木塑表层复合物混料:按照实施例3中阻燃木塑表层复合物的配方量称取各组分,然后将各组分混合搅拌均匀后倒入储料桶备用,混合温度为90℃,混合时间为10min;Step 1. Mixing of the flame-retardant wood-plastic surface layer compound: Weigh the components according to the formula of the flame-retardant wood-plastic surface layer compound in Example 3, then mix the components evenly and pour them into the storage tank for later use. The mixing temperature is 90℃, and the mixing time is 10min;
步骤2、阻燃木塑表层复合物造粒:经过步骤1混合均匀的原料通过螺杆挤出机造粒,造粒温度为180℃,物料熔融后,经过拉条、冷却后通过造粒机熔融造粒得到直径为5mm的阻燃木塑表层复合物粒子;Step 2. Pelletizing the flame-retardant wood-plastic surface layer compound: After step 1, the uniformly mixed raw materials are pelletized by a screw extruder at a pelletizing temperature of 180°C. After the materials are melted, they are stretched and cooled and then melted by the pelletizer Pelletizing to obtain flame-retardant wood-plastic surface composite particles with a diameter of 5mm;
步骤3、将木塑芯层原料木粉与阻燃木塑表层复合物粒子分别通过挤出机加入到共挤模具的芯体空腔与表层空腔中挤出芯体和包裹在芯体外层的表层,芯层挤出温度分别为:一区200℃,二区200℃,三区150℃,四区150℃,模具150℃;阻燃木塑表层的的挤出温度分别为:一区140℃,二区150℃,三区220℃,四区150℃,模具180℃,阻燃木塑表层的挤出厚度为1.2mm;Step 3. The wood powder and flame-retardant wood-plastic surface layer composite particles are respectively added to the core cavity and surface cavity of the co-extrusion die through an extruder to extrude the core body and wrap it in the outer core layer. The extrusion temperature of the surface layer and the core layer are respectively: 200°C in the first zone, 200°C in the second zone, 150°C in the third zone, 150°C in the fourth zone, and 150°C in the die; the extrusion temperature of the flame-retardant wood-plastic surface layer is: 140°C, 150°C in the second zone, 220°C in the third zone, 150°C in the fourth zone, 180°C in the mold, and the extrusion thickness of the flame-retardant wood-plastic surface layer is 1.2mm;
步骤4、定型:先经过定型模具定型,再通过冷却水进行冷却定型,冷却温度为40℃;Step 4. Shaping: After the shaping by the shaping mold, the shaping is cooled and shaped with cooling water, and the cooling temperature is 40°C;
步骤5、切割:冷却后的半成品进入切割机,按照要求,切割成符合尺寸要求的成品。Step 5. Cutting: The cooled semi-finished product enters the cutting machine, and is cut into finished products that meet the size requirements according to the requirements.
实施例4Example 4
表4为实施例4的一种阻燃木塑表层复合物的原料及其质量Table 4 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 4
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
2525
|
改性高岭土Modified Kaolin
|
0.50.5
|
聚丙烯Polypropylene
|
2020
|
抗紫外剂Anti-ultraviolet agent
|
0.40.4
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
色粉Toner
|
77
|
填充物Stuffing
|
17.517.5
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.10.1
|
聚磷酸铵Ammonium Polyphosphate
|
12.512.5
|
异噻唑啉酮类Isothiazolinones
|
0.10.1
|
季戊四醇Pentaerythritol
|
55
|
氧化聚乙烯蜡Oxidized polyethylene wax
|
0.70.7
|
改性蒙脱土Modified montmorillonite
|
0.70.7
|
硅酮粉Silicone powder
|
1.51.5
|
其中改性蒙脱土的制备方法,同实施例3。The preparation method of the modified montmorillonite is the same as in Example 3.
改性高岭土的制备方法,同实施例3。The preparation method of modified kaolin is the same as in Example 3.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,具体包括如下步骤:A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite specifically includes the following steps:
步骤1、阻燃木塑表层复合物混料:按照实施例4中的配方量称取各组分,然后将各组分混合搅拌均匀后倒入储料桶备用,混合温度为120℃,混合时间为15min;Step 1. Flame-retardant wood-plastic surface layer compound mixing: Weigh the components according to the formula in Example 4, then mix the components evenly and pour them into the storage tank for later use. The mixing temperature is 120°C. The time is 15min;
步骤2、阻燃木塑表层复合物造粒:经过步骤1混合均匀的原料通过螺杆挤出机造粒,造粒温度为180℃,物料熔融后,经过拉条、冷却后通过造粒机熔融造粒得到直径为4mm的阻燃木塑表层复合物粒子;Step 2. Pelletizing the flame-retardant wood-plastic surface layer compound: After step 1, the uniformly mixed raw materials are pelletized by a screw extruder at a pelletizing temperature of 180°C. After the materials are melted, they are stretched and cooled and then melted by the pelletizer Pelletizing to obtain flame-retardant wood-plastic surface composite particles with a diameter of 4mm;
步骤3、将木塑芯层原料与阻燃木塑表层复合物粒子分别通过挤出机加入到共挤模具的芯体空腔与表层空腔中挤出芯体和包裹在芯体外层的表层,芯层挤出温度分别为:一区190℃,二区200℃,三区160℃,四区160℃,模具150℃;阻燃木塑表层的的挤出温度分别为:一区140℃,二区180℃,三区200℃,四区190℃,模具180℃,阻燃木塑表层的挤出厚度为1.5mm;Step 3. The wood-plastic core material and flame-retardant wood-plastic surface layer composite particles are respectively added to the core cavity and surface cavity of the co-extrusion die through an extruder to extrude the core and the surface layer wrapped in the outer layer of the core. , The core layer extrusion temperature is: zone one 190℃, zone two 200℃, zone three 160℃, zone four 160℃, die 150℃; the extrusion temperature of the flame retardant wood plastic surface layer is: zone one 140℃ , The second zone is 180℃, the third zone is 200℃, the fourth zone is 190℃, the mold is 180℃, and the extrusion thickness of the flame-retardant wood-plastic surface layer is 1.5mm;
步骤4、定型:先经过定型模具定型,再通过冷却水进行冷却定型,冷却温度为40℃;Step 4. Shaping: After the shaping by the shaping mold, the shaping is cooled and shaped with cooling water, and the cooling temperature is 40°C;
步骤5、切割:冷却后的半成品进入切割机,按照要求,切割成符合尺寸要求的成品。Step 5. Cutting: The cooled semi-finished product enters the cutting machine, and is cut into finished products that meet the size requirements according to the requirements.
实施例5Example 5
表5为实施例5的一种阻燃木塑表层复合物的原料及其质量Table 5 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 5
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
2525
|
改性高岭土Modified Kaolin
|
1.11.1
|
聚丙烯Polypropylene
|
2020
|
抗紫外剂Anti-ultraviolet agent
|
0.50.5
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
色粉Toner
|
88
|
填充物Stuffing
|
1515
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.30.3
|
十溴二苯乙烷Decabromodiphenylethane
|
1414
|
异噻唑啉酮类Isothiazolinones
|
0.20.2
|
红磷阻燃剂Red phosphorus flame retardant
|
66
|
聚乙烯蜡Polyethylene wax
|
0.60.6
|
改性蒙脱土Modified montmorillonite
|
0.80.8
|
硅酮粉Silicone powder
|
1.11.1
|
其中改性蒙脱土的制备方法,同实施例3。The preparation method of modified montmorillonite is the same as in Example 3.
改性高岭土的制备方法,同实施例3。The preparation method of modified kaolin is the same as in Example 3.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,与实施例3的区别在于,按照实施例5中的配方量称取各组分,其余同实施例3。A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite is different from Example 3 in that each component is weighed according to the formula in Example 5, and the rest is the same as Example 3.
实施例6Example 6
表6为实施例6的一种阻燃木塑表层复合物的原料及其质量Table 6 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 6
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
22.522.5
|
改性高岭土Modified Kaolin
|
1.31.3
|
聚丙烯Polypropylene
|
17.517.5
|
抗紫外剂Anti-ultraviolet agent
|
0.50.5
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
色粉Toner
|
66
|
填充物Stuffing
|
17.517.5
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.30.3
|
十溴二苯乙烷Decabromodiphenylethane
|
2.52.5
|
异噻唑啉酮类Isothiazolinones
|
0.40.4
|
三氧化二锑Antimony Trioxide
|
7.57.5
|
聚乙烯蜡Polyethylene wax
|
0.60.6
|
氢氧化镁magnesium hydroxide
|
44
|
硅酮粉Silicone powder
|
0.60.6
|
次磷酸铝Aluminum hypophosphite
|
8.58.5
|
硬脂酰胺Stearamide
|
0.40.4
|
改性蒙脱土Modified montmorillonite
|
0.50.5
|
To
|
To
|
其中改性蒙脱土的制备方法,同实施例3。The preparation method of modified montmorillonite is the same as in Example 3.
改性高岭土的制备方法,同实施例3。The preparation method of modified kaolin is the same as in Example 3.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,与实施例3的区别 在于,按照实施例6中的配方量称取各组分,其余同实施例3。A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite is different from Example 3 in that each component is weighed according to the formula in Example 6, and the rest is the same as Example 3.
实施例7Example 7
表7为实施例7的一种阻燃木塑表层复合物的原料及其质量Table 7 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 7
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
22.522.5
|
抗紫外剂Anti-ultraviolet agent
|
0.30.3
|
聚丙烯Polypropylene
|
17.517.5
|
色粉Toner
|
6.56.5
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.30.3
|
填充物Stuffing
|
1515
|
异噻唑啉酮类Isothiazolinones
|
0.30.3
|
季戊四醇Pentaerythritol
|
1515
|
聚乙烯蜡Polyethylene wax
|
0.80.8
|
氢氧化铝Aluminum hydroxide
|
1010
|
硅酮粉Silicone powder
|
0.70.7
|
改性蒙脱土Modified montmorillonite
|
1.51.5
|
To
|
To
|
其中改性蒙脱土的制备方法,同实施例3。The preparation method of modified montmorillonite is the same as in Example 3.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,与实施例3的区别在于,按照实施例7中的配方量称取各组分,其余同实施例3。A method for preparing a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite is different from Example 3 in that each component is weighed according to the formula in Example 7, and the rest is the same as Example 3.
实施例8Example 8
表8为实施例8的一种阻燃木塑表层复合物的原料及其质量Table 8 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 8
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
2020
|
改性高岭土Modified Kaolin
|
0.80.8
|
聚丙烯Polypropylene
|
2020
|
抗紫外剂Anti-ultraviolet agent
|
0.40.4
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
色粉Toner
|
77
|
填充物Stuffing
|
17.517.5
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.30.3
|
氢氧化镁magnesium hydroxide
|
12.512.5
|
异噻唑啉酮类Isothiazolinones
|
0.70.7
|
氢氧化铝Aluminum hydroxide
|
1515
|
聚乙烯蜡Polyethylene wax
|
0.80.8
|
改性蒙脱土Modified montmorillonite
|
0.80.8
|
硅酮粉Silicone powder
|
0.50.5
|
其中改性蒙脱土的制备方法,同实施例3。The preparation method of modified montmorillonite is the same as in Example 3.
改性高岭土的制备方法,同实施例3。The preparation method of modified kaolin is the same as in Example 3.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,与实施例3的区别在于,按照实施例8中的配方量称取各组分,其余同实施例3。A method for preparing a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite is different from Example 3 in that each component is weighed according to the formula in Example 8, and the rest is the same as Example 3.
实施例9Example 9
表9为实施例9的一种阻燃木塑表层复合物的原料及其质量Table 9 shows the raw materials and quality of a flame-retardant wood-plastic surface composite of Example 9
组分Component
|
质量(kg)Mass (kg)
|
组分Component
|
质量(kg)Mass (kg)
|
高密度聚乙烯High-density polyethylene
|
2525
|
改性高岭土Modified Kaolin
|
1.21.2
|
聚丙烯Polypropylene
|
2020
|
抗紫外剂Anti-ultraviolet agent
|
0.50.5
|
乙烯丙烯酸共聚物Ethylene acrylic acid copolymer
|
2020
|
色粉Toner
|
7.57.5
|
填充物Stuffing
|
1515
|
噻唑基苯并咪唑类Thiazolylbenzimidazoles
|
0.10.1
|
氢氧化镁magnesium hydroxide
|
1010
|
异噻唑啉酮类Isothiazolinones
|
0.20.2
|
氢氧化铝Aluminum hydroxide
|
2020
|
聚乙烯蜡Polyethylene wax
|
11
|
改性蒙脱土Modified montmorillonite
|
0.60.6
|
硅酮粉Silicone powder
|
0.20.2
|
其中改性蒙脱土的制备方法,同实施例3。The preparation method of modified montmorillonite is the same as in Example 3.
改性高岭土的制备方法,同实施例3。The preparation method of modified kaolin is the same as in Example 3.
一种具有该阻燃木塑表层复合物的木塑复合材料的制备方法,与实施例3的区别在于,按照实施例9中的配方量称取各组分,其余同实施例3。A preparation method of a wood-plastic composite material with the flame-retardant wood-plastic surface layer composite is different from Example 3 in that each component is weighed according to the formula in Example 9, and the rest is the same as Example 3.
对比例1Comparative example 1
一种阻燃木塑表层复合物,与实施例6的区别在于不包括改性高岭土和改性蒙脱土,其它同实施例6。A flame-retardant wood-plastic surface layer composite, which is different from Example 6 in that it does not include modified kaolin and modified montmorillonite, and the others are the same as in Example 6.
对比例2Comparative example 2
一种阻燃木塑表层复合物,与实施例6的区别在于改性蒙脱土换为蒙脱土,其它同实施例6。A flame-retardant wood-plastic surface layer composite, which is different from Example 6 in that the modified montmorillonite is replaced by montmorillonite, and the others are the same as in Example 6.
对比例3Comparative example 3
一种阻燃木塑表层复合物,与实施例6的区别在于改性高岭土换为高岭土,其它同实施例6。A flame-retardant wood-plastic surface layer composite, which is different from Example 6 in that the modified kaolin is replaced with kaolin, and the others are the same as in Example 6.
对比例4Comparative example 4
一种阻燃木塑表层复合物,与实施例6的区别在于改性蒙脱土换为蒙脱土,改性高岭土换为高岭土,其它同实施例6。A flame-retardant wood-plastic surface layer composite, which is different from Example 6 in that the modified montmorillonite is replaced by montmorillonite, and the modified kaolin is replaced by kaolin, and the others are the same as in Example 6.
对比例5Comparative example 5
一种阻燃木塑表层复合物,与实施例6的区别在于防霉剂为噻唑基苯并咪唑类,质量为0.7kg,其它同实施例6。A flame-retardant wood-plastic surface layer composite, which is different from Example 6 in that the antifungal agent is a thiazolyl benzimidazole with a mass of 0.7 kg, and the others are the same as in Example 6.
对比例6Comparative example 6
一种阻燃木塑表层复合物,与实施例6的区别在于防霉剂为异噻唑啉酮类,质量为0.7kg,其它同实施例6。A flame-retardant wood-plastic surface layer composite. The difference from Example 6 is that the antifungal agent is isothiazolinone with a mass of 0.7 kg, and the others are the same as in Example 6.
对比例7Comparative example 7
一种阻燃木塑表层复合物,与实施例6的区别在于不加入防霉剂,其它同实施例6。A flame-retardant wood-plastic surface layer composite, which is different from Example 6 in that no anti-mold agent is added, and the others are the same as Example 6.
各项性能测试如下。The performance tests are as follows.
一、防火性能测试:实施例1~实施例9以及对比例1~对比例4制备的阻燃木塑表层与芯层共挤制成长度为1800mm、宽度为137mm、厚度为23mm的木塑地板,然后采用平头螺栓将6块木塑地板垂直固定在6条铝合金托梁上,每块托梁之间的间距为450mm,每块木塑地板之间的间距为3mm。采用澳大利亚标准AS1530.8.1-2018《建筑材料、元件和构件的防火测试-暴露于模拟区大火建筑构件的测试-辐射热和小火焰》进行测试,根据热流测试结果,澳标防火性能由高到低分为BAL:A40、BAL:A29、BAL: A19、BAL:A12.5、BAL:Low,其中BAL为A40表示,当暴露在A类床和40kW/m
2的峰值辐射热通量时,试样符合试用的性能标准,其它防火等级依此类推。根据测试结果,实施例的防火性能均达到BAL:A29;对比例的防火性能达到BAL:A19。
1. Fireproof performance test: The flame retardant wood-plastic surface layer and core layer prepared in Example 1 to Example 9 and Comparative Example 1 to Comparative Example 4 are co-extruded to form a wood-plastic floor with a length of 1800mm, a width of 137mm, and a thickness of 23mm , And then use flat-head bolts to vertically fix 6 wood-plastic floors on 6 aluminum alloy joists. The distance between each joist is 450mm, and the distance between each wood-plastic floor is 3mm. The Australian standard AS1530.8.1-2018 "Fire test of building materials, components and components-Test of building components exposed to fire in the simulation zone-Radiant heat and small flames" was used for testing. According to the results of heat flow test, the fire performance of the Australian standard ranges from high to low into BAL: A40, BAL: A29, BAL: A19, BAL: A12.5, BAL: low, wherein A40 represents BAL is, when exposed class a bed and radiative heat flux peak 40kW / m 2, and The sample meets the performance standard of the trial, and the other fire protection grades are deduced by analogy. According to the test results, the fireproof performance of the examples all reached BAL: A29; the fireproof performance of the comparative example reached BAL: A19.
表10为测试60分钟的热流数据Table 10 shows the heat flow data for 60 minutes of testing
二、阻燃性能测试:参照欧洲标准协会EN13501-1:2007+A1:2009《建筑产品和部件燃烧性能的分类,根据燃烧试验反应的试验数据进行分类》进行测试,具体测试标准参照EN ISO 13823建筑材料或制品的单体燃烧试验、EN ISO 11925-2建筑材料可燃性测试,其中C等级的具体标准为:Figra(燃烧增长速率指数)≤250W/S,Figra指数越大,表明燃烧增长的越快;LFS≤试样的边缘;THR
600s≤15MJ;60秒内F
s≤150mm;Smogra(烟气生成速率指数)≤30m
2/s
2;TSP
600s≤50m
2。
2. Flame-retardant performance test: Refer to European Standards Association EN13501-1: 2007+A1: 2009 "Classification of building products and components, classification based on test data of combustion test reaction" for testing, and specific test standards refer to EN ISO 13823 Single burning test of building materials or products, EN ISO 11925-2 building material flammability test, the specific standard of C grade is: Figra (combustion growth rate index) ≤ 250W/S, the larger the Figra index, the higher the combustion growth The faster; LFS≤the edge of the sample; THR 600s ≤15MJ; F s ≤150mm within 60 seconds; Smogra (smoke generation rate index) ≤30m 2 /s 2 ; TSP 600s ≤50m 2 .
表11为实施例、对比例的阻燃木塑表层的阻燃性能测试结果Table 11 shows the flame retardant performance test results of the flame retardant wood-plastic surface layer of the examples and comparative examples
三、弯曲性能测试:参照国际标准BS EN 15534-1:2014+A1:2017 Annex A EN 15534-4:2014 Section 4.5.2进行,测试要求需达到最大载荷平均值≥3300N,最小值≥3000N;500N挠度平均值≤2.0mm,最大值≤2.5mm。3. Bending performance test: refer to the international standard BS EN 15534-1:2014+A1:2017 Annex A EN 15534-4:2014 Section 4.5.2, the test requirements must reach the maximum load average value ≥ 3300N, the minimum value ≥ 3000N; The average value of 500N deflection is ≤2.0mm, and the maximum value is ≤2.5mm.
表12为实施例、对比例弯曲性能测试结果Table 12 shows the test results of the bending performance of the examples and comparative examples
四、阻燃木塑表层抗拉强度(剥离力)测试:参照欧洲标准协会EN319-1993进行测试,样本尺寸50mm×50mm(长×宽),胶粘剂:热熔胶,测试速度:5mm/min,测试环境:(23±2)℃,相对湿度(50±5)%。4. Test of tensile strength (peel force) of flame-retardant wood-plastic surface layer: Refer to European Standards Association EN319-1993 for testing, sample size 50mm×50mm (length×width), adhesive: hot melt adhesive, test speed: 5mm/min, Test environment: (23±2)℃, relative humidity (50±5)%.
表13为实施例、对比例阻燃木塑表层的抗拉强度测试结果Table 13 shows the tensile strength test results of the flame-retardant wood-plastic surface layer of the examples and comparative examples
To
|
抗拉强度(N/mm
2)
Tensile strength (N/mm 2 )
|
实施例1Example 1
|
6.76.7
|
实施例2Example 2
|
7.07.0
|
实施例3Example 3
|
7.27.2
|
实施例4Example 4
|
7.17.1
|
实施例5Example 5
|
7.57.5
|
实施例6Example 6
|
8.58.5
|
实施例7Example 7
|
7.37.3
|
实施例8Example 8
|
7.47.4
|
实施例9Example 9
|
7.67.6
|
对比例1Comparative example 1
|
4.54.5
|
对比例2Comparative example 2
|
5.15.1
|
对比例3Comparative example 3
|
5.25.2
|
对比例4Comparative example 4
|
4.84.8
|
对比例5Comparative example 5
|
6.66.6
|
对比例6Comparative example 6
|
6.36.3
|
对比例7Comparative example 7
|
6.56.5
|
实施例制备的阻燃木塑表层与芯层之间的粘接强度高,不易剥离,使用过程性能更加稳定。The flame-retardant wood-plastic surface layer and the core layer prepared in the examples have high bonding strength, are not easy to peel off, and have more stable performance during use.
五、REACH检测:对于满足REACH第57条规定的物质通常被认为是一种高度关注的物质(SVHC),检测方法采用电感耦合氩等离子体光谱、气相色谱-质谱联用、液相色谱-质谱联用、紫外-可见分光光度计、气相色谱-电子捕获检测器、顶空气相色谱-质谱以及高效液相色谱结合对SVHC各物质进行检测,实施例1~实施例9的测试结果如下:5. REACH detection: For substances that meet the requirements of Article 57 of REACH, it is generally considered to be a substance of very high concern (SVHC). The detection method adopts inductively coupled argon plasma spectroscopy, gas chromatography-mass spectrometry, liquid chromatography-mass spectrometry Combination, ultraviolet-visible spectrophotometer, gas chromatography-electron capture detector, headspace gas chromatography-mass spectrometry, and high performance liquid chromatography are used to detect SVHC substances. The test results of Examples 1 to 9 are as follows:
SVHC第一批清单包括15项物质,清单中的15项物质在实施例1~实施例9中均未检测到;The first batch of SVHC list includes 15 substances, and the 15 substances in the list are not detected in Examples 1 to 9;
SVHC第二批清单包括13项物质,清单中的13项物质在实施例1~实施例9中均未检测到;The second batch of SVHC list includes 13 substances, and the 13 substances in the list are not detected in Examples 1 to 9;
SVHC第三批清单包括8项物质,清单中的8项物质在实施例1~实施例9中均未检测到;The third batch of SVHC list includes 8 substances, and the 8 substances in the list are not detected in Examples 1 to 9;
SVHC第四批清单包括8项物质,清单中的8项物质在实施例1~实施例9中均未检测到;The fourth batch of SVHC list includes 8 substances, and the 8 substances in the list are not detected in Examples 1 to 9;
SVHC第五批清单包括7项物质,清单中的7项物质在实施例1~实施例9中均未检测到;The fifth batch of SVHC list includes 7 substances, and the 7 substances in the list are not detected in Examples 1 to 9;
SVHC第六批清单包括20项物质,清单中的20项物质在实施例1~实施例9中均未检测到;The sixth batch of SVHC list includes 20 substances, and the 20 substances in the list are not detected in Examples 1 to 9;
SVHC第七批清单包括13项物质,清单中的13项物质在实施例1~实施例9中均未检测到;The seventh batch of SVHC list includes 13 substances, and the 13 substances in the list are not detected in Examples 1 to 9;
SVHC第八批清单包括54项物质,清单中的54项物质在实施例1~实施例9中均未检测到;The eighth batch of SVHC list includes 54 substances, and 54 substances in the list are not detected in Examples 1 to 9;
SVHC第九批清单包括6项物质,清单中的6项物质在实施例1~实施例9中均未检测到;The ninth batch of SVHC list includes 6 substances, and the 6 substances in the list are not detected in Examples 1 to 9;
SVHC第十批清单包括7项物质,清单中的7项物质在实施例1~实施例9中均未检测到;The tenth batch of SVHC list includes 7 substances, and the 7 substances in the list are not detected in Examples 1 to 9;
SVHC第十一批清单包括4项物质,清单中的4项物质在实施例1~实施例9中均未检测到;The eleventh batch of SVHC list includes 4 substances, and the 4 substances in the list are not detected in Examples 1 to 9;
SVHC第十二批清单包括6项物质,清单中的6项物质在实施例1~实施例9中均未检测到;The twelfth batch of SVHC list includes 6 substances, and the 6 substances in the list are not detected in Examples 1 to 9;
SVHC第十三批清单包括2项物质,清单中的2项物质在实施例1~实施例9中均未检测到;The thirteenth batch of SVHC list includes 2 substances, and the 2 substances in the list are not detected in Examples 1 to 9;
SVHC第十四批清单包括5项物质,清单中的5项物质在实施例1~实施例9中均未检测到;The fourteenth batch of SVHC list includes 5 substances, and the 5 substances in the list are not detected in Examples 1 to 9;
SVHC第十五批清单包括1项物质,清单中的1项物质在实施例1~实施例9中均未检测到;The fifteenth batch of SVHC list includes 1 substance, and 1 substance in the list is not detected in Examples 1 to 9;
SVHC第十六批清单包括4项物质,清单中的4项物质在实施例1~实施例9中均未检测到;The sixteenth batch of SVHC list includes 4 substances, and the 4 substances in the list are not detected in Examples 1 to 9;
SVHC第十七批清单包括1项物质,清单中的1项物质在实施例1~实施例9中均未检测到;The seventeenth batch of SVHC list includes 1 substance, and 1 substance in the list is not detected in Examples 1 to 9;
SVHC第十八批清单包括7项物质,清单中的7项物质在实施例1~实施例9中均未检测到;The eighteenth batch of SVHC list includes 7 substances, and the 7 substances in the list are not detected in Examples 1 to 9;
SVHC第十九批清单包括10项物质,清单中的10项物质在实施例1~实施例9中均未检测到;The nineteenth batch of SVHC list includes 10 substances, and the 10 substances in the list are not detected in Examples 1 to 9;
SVHC第二十批清单包括6项物质,清单中的6项物质在实施例1~实施例9中均未检测到。The twentieth batch of SVHC list includes 6 substances, and the 6 substances in the list are not detected in Examples 1-9.
六、VOC测试:参照ASTM D5116&ISO 16000-9:2006/COR1-2007&ISO 16000-6:2011&ISO 16000-3:2011进行测试,测试在室内1m
3的空间进行,使用Tenax-TA和DNPH管进行采样,采用TDS-GC/MS和HPLC-DAD进行分析。
6. VOC test: Refer to ASTM D5116&ISO 16000-9:2006/COR1-2007&ISO 16000-6:2011&ISO 16000-3:2011 for testing. The test is conducted in an indoor space of 1m 3 , using Tenax-TA and DNPH tubes for sampling. TDS-GC/MS and HPLC-DAD for analysis.
表14为实施例、对比例的VOC测试结果Table 14 shows the VOC test results of Examples and Comparative Examples
To
|
TVOC(ug/m
3)
TVOC(ug/m 3 )
|
实施例1Example 1
|
37.437.4
|
实施例2Example 2
|
38.238.2
|
实施例3Example 3
|
37.837.8
|
实施例4Example 4
|
37.537.5
|
实施例5Example 5
|
35.935.9
|
实施例6Example 6
|
32.632.6
|
实施例7Example 7
|
33.433.4
|
实施例8Example 8
|
34.834.8
|
实施例9Example 9
|
34.634.6
|
对比例1Comparative example 1
|
39.539.5
|
对比例2Comparative example 2
|
40.240.2
|
对比例3Comparative example 3
|
39.639.6
|
对比例4Comparative example 4
|
40.340.3
|
对比例5Comparative example 5
|
38.638.6
|
对比例6Comparative example 6
|
39.139.1
|
对比例7Comparative example 7
|
39.639.6
|
本发明制备的木塑阻燃表层挥发性有机化合物含量低,使用更安全,对环境友好。The wood-plastic flame-retardant surface layer prepared by the invention has a low content of volatile organic compounds, is safer to use, and is environmentally friendly.
七、防滑性能测试:参照DIN 51130:2014斜坡湿油防滑测试进行,防滑等级共分为R9(6°﹤X≤10°)、R10(10°﹤X≤19°)、R11(19°﹤X≤27°)、R12(27°﹤X≤35°)、R13(X﹥35°),其中X代表角度。7. Anti-slip performance test: Refer to DIN 51130: 2014 Slope Wet Oil Anti-Slip Test. The anti-slip grades are divided into R9(6°﹤X≤10°), R10(10°﹤X≤19°), R11(19°﹤) X≤27°), R12(27°﹤X≤35°), R13(X﹥35°), where X represents the angle.
表15为实施例、对比例的防滑性能测试结果Table 15 shows the anti-slip performance test results of Examples and Comparative Examples
To
|
角度(°)Angle (°)
|
等级grade
|
实施例1Example 1
|
13.613.6
|
R10R10
|
实施例2Example 2
|
14.114.1
|
R10R10
|
实施例3Example 3
|
12.912.9
|
R10R10
|
实施例4Example 4
|
15.215.2
|
R10R10
|
实施例5Example 5
|
14.814.8
|
R10R10
|
实施例6Example 6
|
17.617.6
|
R10R10
|
实施例7Example 7
|
15.515.5
|
R10R10
|
实施例8Example 8
|
15.315.3
|
R10R10
|
实施例9Example 9
|
14.214.2
|
R10R10
|
对比例1Comparative example 1
|
7.27.2
|
R9R9
|
对比例2Comparative example 2
|
8.08.0
|
R9R9
|
对比例3Comparative example 3
|
8.38.3
|
R9R9
|
对比例4Comparative example 4
|
7.77.7
|
R9R9
|
对比例5Comparative example 5
|
12.312.3
|
R10R10
|
对比例6Comparative example 6
|
11.911.9
|
R10R10
|
对比例7Comparative example 7
|
13.513.5
|
R10R10
|
实施例的防滑性能均达到R10,优于对比例1~4。The anti-slip performance of the examples all reach R10, which is better than the comparative examples 1-4.
八、老化性能测试:参照EN15534-1:2014+A1-2017Section 8.1和ISO 4892-2:2013,cycle1进行测试,测试环境:(23±2)℃,相对湿度(50±5)%,测试条件:在(65±3)℃黑色标准温度下照射102min,腔室温度(38±3)℃,相对湿度(50±10)%;光和水喷雾18min;辐照度:340nm窄带处0.51±0.02W/(m
2·nm)。△L*代表光亮度因子,当△L*为正值,表示偏白;当△L*为负值,表示偏黑。△a*代表红/绿因子,当△a*为正值,表示偏红;当△a*为负值,表示偏绿。△b*代表黄/蓝因子,当△b*为正值,表 示偏黄;当△b*为负值,表示偏蓝。根据上述三个因子计算△E*,△E*代表总色差的大小。
8. Aging performance test: Refer to EN15534-1:2014+A1-2017Section 8.1 and ISO 4892-2:2013, test on cycle1, test environment: (23±2)℃, relative humidity (50±5)%, test conditions : Irradiate at (65±3)℃ black standard temperature for 102min, chamber temperature (38±3)℃, relative humidity (50±10)%; light and water spray for 18min; irradiance: 0.51±0.02 at 340nm narrow band W/(m 2 ·nm). △L* represents the brightness factor, when △L* is a positive value, it means white; when △L* is a negative value, it means black. △a* represents the red/green factor. When △a* is positive, it means reddish; when △a* is negative, it means greenish. △b* represents the yellow/blue factor. When △b* is positive, it means yellowish; when △b* is negative, it means blueish. Calculate △E* according to the above three factors, △E* represents the size of the total color difference.
表16为老化性能测试结果Table 16 shows the aging performance test results
To
|
曝光时间(h)Exposure time (h)
|
△L*△L*
|
△a*△a*
|
△b*△b*
|
△E*△E*
|
实施例1Example 1
|
20002000
|
-0.46-0.46
|
-0.49-0.49
|
0.850.85
|
1.241.24
|
实施例2Example 2
|
20002000
|
-0.49-0.49
|
-0.52-0.52
|
0.880.88
|
1.321.32
|
实施例3Example 3
|
20002000
|
-0.46-0.46
|
-0.51-0.51
|
0.860.86
|
1.291.29
|
实施例4Example 4
|
20002000
|
-0.45-0.45
|
-0.48-0.48
|
0.870.87
|
1.261.26
|
实施例5Example 5
|
20002000
|
-0.52-0.52
|
-0.55-0.55
|
0.900.90
|
1.351.35
|
实施例6Example 6
|
20002000
|
-0.32-0.32
|
-0.43-0.43
|
0.810.81
|
1.051.05
|
实施例7Example 7
|
20002000
|
-0.42-0.42
|
-0.46-0.46
|
0.820.82
|
1.161.16
|
实施例8Example 8
|
20002000
|
-0.43-0.43
|
-0.44-0.44
|
0.800.80
|
1.121.12
|
实施例9Example 9
|
20002000
|
-0.45-0.45
|
-0.47-0.47
|
0.840.84
|
1.221.22
|
对比例1Comparative example 1
|
20002000
|
-0.56-0.56
|
-0.61-0.61
|
0.950.95
|
1.631.63
|
对比例2Comparative example 2
|
20002000
|
-0.52-0.52
|
-0.58-0.58
|
0.920.92
|
1.581.58
|
对比例3Comparative example 3
|
20002000
|
-0.50-0.50
|
-0.56-0.56
|
0.890.89
|
1.551.55
|
对比例4Comparative example 4
|
20002000
|
-0.53-0.53
|
-0.56-0.56
|
0.930.93
|
1.601.60
|
对比例5Comparative example 5
|
20002000
|
-0.51-0.51
|
-0.49-0.49
|
0.860.86
|
1.451.45
|
对比例6Comparative example 6
|
20002000
|
-0.48-0.48
|
-0.51-0.51
|
0.870.87
|
1.481.48
|
对比例7Comparative example 7
|
20002000
|
-0.50-0.50
|
-0.48-0.48
|
0.880.88
|
1.511.51
|
根据过老化性能测试结果表明,实施例制备的阻燃木塑表层的总色差小,适用于室外。According to the over-aging performance test result, the flame-retardant wood-plastic surface layer prepared in the example has a small total color difference and is suitable for outdoor use.
九、防霉性能测试:参照ISO 16869:2008进行测试,测试生物:黑曲霉ATCC 6275、球毛壳菌ATCC 6205、拟青霉CBS 628.66、青霉菌ATCC 9644、长木霉菌ATCC 13631;测试条件:时间21天,湿度>85%RH,温度24℃。测试结果分为三个等级:“0”代表没有真菌生长,说明该材料抗真菌侵袭;“1”代表真菌开始生长,说明该材料已部分保护免受真菌侵害,不易受到真菌的攻击;“2”代表真菌明显的生长且有孢子形成,说明该材料易受真菌侵害。9. Anti-mold performance test: Refer to ISO 16869:2008 for testing. Test organisms: Aspergillus niger ATCC 6275, Chaetomium globosum ATCC 6205, Paecilomyces CBS 628.66, Penicillium ATCC 9644, Trichoderma longum ATCC 13631; Test conditions: The time is 21 days, the humidity is >85%RH, and the temperature is 24°C. The test results are divided into three levels: "0" means that there is no fungus growth, indicating that the material is resistant to fungal attack; "1" means that the fungus has begun to grow, indicating that the material has been partially protected from fungal attack and is not vulnerable to fungal attack; "2" "Represents the obvious growth of fungi and sporulation, indicating that the material is vulnerable to fungi.
表17为实施例、对比例防霉性能测试结果Table 17 shows the test results of the anti-mold performance of the examples and comparative examples
根据防霉性能测试结果表明,实施例1~9制备的阻燃木塑表层没有真菌生长,说明该材料抗真菌侵袭。实施例6与对比例5~6对比,对比例5~6只添加一种防霉剂,真菌开始生长,说明该材料已部分保护免受真菌侵害,不易受到真菌的攻击,两种防霉剂复配使用的效果优于防霉剂单独使用的效果;对比例7未添加防霉剂,真菌明显的生长,说 明该材料容易受到真菌的侵害。According to the anti-mold performance test results, it is shown that the flame-retardant wood-plastic surface layer prepared in Examples 1-9 has no fungus growth, indicating that the material is resistant to fungal attack. Comparing Example 6 with Comparative Examples 5-6, Comparative Examples 5-6 only added one kind of antifungal agent, and the fungus began to grow, indicating that the material has been partially protected from fungus attack and is not susceptible to fungus attack. Two antifungal agents The effect of the compound use is better than the effect of the antifungal agent alone; Comparative Example 7 does not add the antifungal agent, and the fungus grows obviously, indicating that the material is vulnerable to fungus.
本具体实施例仅仅是对本发明的解释,并非对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications without creative contribution to this embodiment as needed, provided that they are within the scope of the claims of the present invention. Both are protected by patent law.