CN105586779A - Carpet flame-retardant paint formula - Google Patents

Carpet flame-retardant paint formula Download PDF

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Publication number
CN105586779A
CN105586779A CN201410561640.XA CN201410561640A CN105586779A CN 105586779 A CN105586779 A CN 105586779A CN 201410561640 A CN201410561640 A CN 201410561640A CN 105586779 A CN105586779 A CN 105586779A
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carpet
app
filler
retardant
aluminium hydroxide
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CN201410561640.XA
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Chinese (zh)
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彭绍宾
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Individual
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Individual
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Abstract

The invention relates to the technical field of carpet paint, and specifically discloses a carpet flame-retardant paint formula. The carpet flame-retardant paint formula comprises the following raw materials: latex, water, filler and a thickening agent. The filler is composed of aluminum hydroxide and ammonium polyphosphate in a mass ratio of 2:1-3:1. The carpet flame-retardant paint formula provided by the invention adopts aluminum hydroxide and ammonium polyphosphate as the filler, the synergistic effect of the two filler maximizes the collaborative flame retardant effect, also under the ratio involved in the invention, the two flame-retardant filler particles with different particle sizes can form an optimal stacking arrangement mode in a coating, thus greatly improving the paint viscosity stability and the coating bonding strength.

Description

Carpet anti-flaming dope formula
Technical field
The present invention relates to carpet coating technical field, particularly, relate to a kind of carpet anti-flaming dope formula.
Background technology
Along with growth in the living standard, people to the requirement of textile from beautiful and comfortable steering safety and health. Textile combustion is the major reason that causes fire, improves the fire resistance of product by flame treatment, reduces burning velocity, can reduce the loss. China has successively put into effect a series of national standards to pavement, comprise that " code for fire prevention design of interior decoration of buildings " (GB50222-1995), " building interior finishing fire prevention construction and acceptance specification " (GB50354-2005), " old and new standard burning grade corresponding relation " (GB8624-2012), " burning grade classification of construction material " etc. control and reduce the fire protection requirement of generation, the especially public arena of fire.
The carpet of carpet manufacturer production has two approach can effectively reach the fire-protection rating of carpet: the one, carpet fiber is carried out to specially treated, and make it there is fire-proof function; The 2nd, the coating by coating with fire-proof function reaches fire protection requirement. The additive of current commercially available fireproof paint is mainly halogen compounds, also have some fillers, as magnesium hydroxide, aluminium hydroxide, APP etc., although halogen compounds has stronger fire-proof function, but because halogen compounds is larger to environment and health effect, a lot of American-European countries forbid already, and China does not allow to add halogen compounds in a lot of products yet. Because the fire resistance property of a lot of fillers can not reach the fire-protection rating that pavement requires, especially the fire-protection rating of public arena carpet is had relatively high expectations.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of carpet anti-flaming dope formula, adopts aluminium hydroxide and APP as filler cooperative effect, to meet the fire protection requirement of carpet coating.
The present invention addresses the above problem adopted technical scheme:
Carpet anti-flaming dope formula, the raw material type of described carpet anti-flaming dope comprises: latex, water, filler and thickener, described filler is made up of aluminium hydroxide and two kinds of fillers of APP, and the mass fraction ratio of aluminium hydroxide and APP is between 2:1 ~ 3:1.
As a further improvement on the present invention, the mass fraction ratio of described aluminium hydroxide and APP is: 5:2.
Further, in step S1, latex, aluminium hydroxide and APP are that mass fraction is respectively: 100,38,14.
Preferably, described latex is styrene-butadiene latex, and its solid content is 52%, its pH=7.2.
Preferably, described aluminium hydroxide is the aluminium-hydroxide powder of particle diameter 7.1 μ m, and described APP is the APP powder of particle diameter 3.4 μ m.
Preferably, described thickener is acrylic thickener, and its solid content is 20%.
To sum up, the invention has the beneficial effects as follows:
The invention provides a kind of carpet anti-flaming dope formula, adopt aluminium hydroxide and APP as filler, the cooperative effect of two kinds of fillers not only makes fire-retardant synergy maximize, simultaneously under proportioning of the present invention, the fire-retardant filler particle of two kinds of different-grain diameters can form best stacking arrangement mode in coating, has greatly improved the stability of viscidity of coating and the bond strength of coating.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is done to detailed description further, but embodiments of the present invention are not limited to this.
Embodiment 1:
Carpet anti-flaming dope formula, the raw material type of described carpet anti-flaming dope comprises: latex, water, filler and thickener, described filler is made up of aluminium hydroxide and two kinds of fillers of APP, and the mass fraction ratio of aluminium hydroxide and APP is 2:1, latex, aluminium hydroxide and APP are that mass fraction is respectively: 100,36,18. Described latex is styrene-butadiene latex, and its solid content is 52%, its pH=7.2; Described aluminium hydroxide is the aluminium-hydroxide powder of particle diameter 7.1 μ m; Described APP is the APP powder of particle diameter 3.4 μ m; Described thickener is acrylic thickener, and its solid content is 20%.
Embodiment 2:
Carpet anti-flaming dope formula, the raw material type of described carpet anti-flaming dope comprises: latex, water, filler and thickener, described filler is made up of aluminium hydroxide and two kinds of fillers of APP, and the mass fraction ratio of aluminium hydroxide and APP is 3:1, latex, aluminium hydroxide and APP are that mass fraction is respectively: 100,39,13. Described latex is styrene-butadiene latex, and its solid content is 52%, its pH=7.2; Described aluminium hydroxide is the aluminium-hydroxide powder of particle diameter 7.1 μ m; Described APP is the APP powder of particle diameter 3.4 μ m; Described thickener is acrylic thickener, and its solid content is 20%.
Embodiment 3:
Carpet anti-flaming dope formula, the raw material type of described carpet anti-flaming dope comprises: latex, water, filler and thickener, described filler is made up of aluminium hydroxide and two kinds of fillers of APP, and the mass fraction ratio of aluminium hydroxide and APP is 5:2, latex, aluminium hydroxide and APP are that mass fraction is respectively: 100,35,14. Described latex is styrene-butadiene latex, and its solid content is 52%, its pH=7.2; Described aluminium hydroxide is the aluminium-hydroxide powder of particle diameter 7.1 μ m; Described APP is the APP powder of particle diameter 3.4 μ m; Described thickener is acrylic thickener, and its solid content is 20%.
Embodiment 4:
Carpet anti-flaming dope formula, the raw material type of described carpet anti-flaming dope comprises: latex, water, filler and thickener, described filler is made up of aluminium hydroxide and two kinds of fillers of APP, and latex, aluminium hydroxide and APP are that mass fraction is respectively: 100,38,14; Described latex is styrene-butadiene latex, and its solid content is 52%, its pH=7.2; Described aluminium hydroxide is the aluminium-hydroxide powder of particle diameter 7.1 μ m; Described APP is the APP powder of particle diameter 3.4 μ m; Described thickener is acrylic thickener, and its solid content is 20%.
The method that adopts formula in above-mentioned 4 embodiment to prepare carpet fire proofing is: in wide-mouth plastic tank, add successively latex, water, filler and thickener, rotating speed dispersion 12-16 minute with low-speed mixer with 800r/min, carpet anti-flaming dope solid content is controlled to 50%, and viscosity is for being controlled at 12000mPas.
In the present embodiment, the carpet anti-flaming dope of also being prepared by the formula adopting in above-mentioned four embodiment carries out contrast test, and test case is as follows:
1, paint viscosity: because exploitation speed and the material loading speed of coating machine are constant, thereby in coating process, stable paint viscosity is more conducive to obtain the coating of homogeneous. And the good coating of stability of viscidity, the operability in actual production process is good, uses continuously several days, and there is not any change in its rheological property. Experimental result shows that the paint viscosity that adopts the formula in embodiment 3 to prepare is the most stable over time, and embodiment 4 takes second place, the coating of embodiment 1 and embodiment 2 quite, stability is lower, but all reaches the standard of common carpet anti-flaming dope in prior art.
2, the bond strength of coating: as carpet paint used for coating, bond strength is the important indicator of weighing carpet performance. The results show, the dry bond strength of the coating that the formula in employing embodiment 3 makes is the highest, this is that filler due to the two kinds of different-grain diameters arrangement mode under this proportioning has obtained optimization, make after coating film forming, filler grain has formed accumulation mode the most closely in coating, the now contact area maximum of adhesive and filler grain, has obtained the coating of higher bond strength. In addition, owing to having formed the coating structure that filler grain densification is arranged, make coating have better iris action to the intrusion of moisture, be conducive to the lifting of the wet bond strength of coating.
3, fire resistance: fire proofing is divided into organic fire-retardant and inorganic combustion inhibitor. Organic fire-retardant (as halide-containing) flame retarding efficiency is high, but poor heat stability is toxic; Inorganic combustion inhibitor (as APP, aluminium hydroxide, magnesium hydroxide etc.) Heat stability is good, produces without pernicious gas, and security is good, can also reduce costs as packing material simultaneously. APP (APP) is the research field that current phosphorus flame retardant relatively enlivens, and its fire retardant mechanism is: at high temperature, APP can resolve into rapidly ammonia and polyphosphoric acid, the oxygen concentration of ammonia in can diluent air, thus play fire-retardant effect. In addition, APP is strong dehydrating agent, can make polymer dehydration carbonization form charcoal layer, prevents contacting of polymer and oxygen. Aluminium hydroxide flame-retardant mechanism is: after pyrolytic, produce water volatilization, to reduce environment temperature, play fire retardation. Based on the different fire retardant mechanisms of these two kinds of fire-retardant fillers, the present invention has studied APP and the fire protecting performance of aluminium hydroxide under different proportionings, and a kind of formula of the best is provided. The firing resistance of coating is assessed by test limits oxygen index (OI). Limited oxygen index refers to that polymer is in oxygen and nitrogen mixture body, and when the firm volume-fraction concentration that can support its oxygen, material carries out the required minimum oxygen concentration of flaming combustion in oxygen-nitrogen mixture stream when burning in. It is the index of exosyndrome material burning behavior, and limited oxygen index is higher represents that material is more nonflammable. Experimental result shows, adopts the limited oxygen index of the coating that the formula in 4 embodiment makes to approach 30%, substantially suitable with traditional halogen flame retardant.
To sum up, when carpet anti-flaming dope formula of the present invention adopts aluminium hydroxide and APP adapted, can obtain good cooperative effect. In the time that the proportioning of APP and aluminium hydroxide is 5:2, can make fire-retardant synergy maximize. Under this proportioning, the fire-retardant filler particle of two kinds of different-grain diameters can form best stacking arrangement mode in coating, has greatly improved the stability of viscidity of coating and the bond strength of coating simultaneously.
Below be only the preferred embodiment of the present invention, protection scope of the present invention is also not only confined to above-described embodiment, and all technical schemes belonging under thinking of the present invention all belong to protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, should be considered as protection scope of the present invention.

Claims (6)

1. carpet anti-flaming dope formula, it is characterized in that, the raw material type of described carpet anti-flaming dope comprises: latex, water, filler and thickener, described filler is made up of aluminium hydroxide and two kinds of fillers of APP, and the mass fraction ratio of aluminium hydroxide and APP is between 2:1 ~ 3:1.
2. carpet anti-flaming dope formula according to claim 1, is characterized in that, the mass fraction ratio of described aluminium hydroxide and APP is: 5:2.
3. carpet anti-flaming dope formula according to claim 1, is characterized in that, in step S1, latex, aluminium hydroxide and APP are that mass fraction is respectively: 100,38,14.
4. according to the arbitrary described carpet anti-flaming dope formula of claims 1 to 3, it is characterized in that, described latex is styrene-butadiene latex, and its solid content is 52%, its pH=7.2.
5. according to the arbitrary described carpet anti-flaming dope formula of claims 1 to 3, it is characterized in that, described aluminium hydroxide is the aluminium-hydroxide powder of particle diameter 7.1 μ m, and described APP is the APP powder of particle diameter 3.4 μ m.
6. according to the arbitrary described carpet anti-flaming dope formula of claims 1 to 3, it is characterized in that, described thickener is acrylic thickener, and its solid content is 20%.
CN201410561640.XA 2014-10-21 2014-10-21 Carpet flame-retardant paint formula Pending CN105586779A (en)

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Application Number Priority Date Filing Date Title
CN201410561640.XA CN105586779A (en) 2014-10-21 2014-10-21 Carpet flame-retardant paint formula

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CN105586779A true CN105586779A (en) 2016-05-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107447498A (en) * 2017-08-07 2017-12-08 诺奥(福建)环保家居用品有限公司 A kind of preparation technology of flame retardant automotive carpet
CN115262271A (en) * 2022-05-16 2022-11-01 阳光王子(寿光)特种纸有限公司 Decorative paper with flame retardant effect and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107447498A (en) * 2017-08-07 2017-12-08 诺奥(福建)环保家居用品有限公司 A kind of preparation technology of flame retardant automotive carpet
CN115262271A (en) * 2022-05-16 2022-11-01 阳光王子(寿光)特种纸有限公司 Decorative paper with flame retardant effect and preparation method thereof

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Application publication date: 20160518

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