WO2021114488A1 - Permanent magnetic bearing - Google Patents

Permanent magnetic bearing Download PDF

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Publication number
WO2021114488A1
WO2021114488A1 PCT/CN2020/076889 CN2020076889W WO2021114488A1 WO 2021114488 A1 WO2021114488 A1 WO 2021114488A1 CN 2020076889 W CN2020076889 W CN 2020076889W WO 2021114488 A1 WO2021114488 A1 WO 2021114488A1
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WIPO (PCT)
Prior art keywords
rotor
stator
permanent magnet
magnetic bearing
sheath
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PCT/CN2020/076889
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French (fr)
Chinese (zh)
Inventor
林英哲
刘淑云
吴立华
董继勇
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南京磁谷科技股份有限公司
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Publication of WO2021114488A1 publication Critical patent/WO2021114488A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/0408Passive magnetic bearings
    • F16C32/0423Passive magnetic bearings with permanent magnets on both parts repelling each other
    • F16C32/0429Passive magnetic bearings with permanent magnets on both parts repelling each other for both radial and axial load, e.g. conical magnets
    • F16C32/0431Passive magnetic bearings with permanent magnets on both parts repelling each other for both radial and axial load, e.g. conical magnets with bearings for axial load combined with bearings for radial load

Abstract

A permanent magnetic bearing, comprising a rotor core shaft (1), rotor assemblies, stator assemblies, and axial electromagnetic bearings (11). The rotor assemblies are respectively sleeved on both ends of the rotor core shaft (1). The stator assemblies are provided at the peripheries of the rotor assemblies. The axial electromagnetic bearings (11) are separately arranged at the periphery of the rotor core shaft (1) located at the outer sides of the rotor assemblies and the stator assemblies. Each rotor assembly comprises a rotor permanent magnet (3) and a rotor sheath (5). The rotor permanent magnet (3) is provided at the outer ring of the rotor core shaft (1). The rotor sheath (5) is provided at the outer ring of the rotor permanent magnet (3). Each stator assembly comprises a magnetic bearing seat (2), a stator permanent magnet (4), a stator sheath (6), and an end cover (9). The magnetic surface of the inner ring of the stator permanent magnet (4) has the same polarity as that of the magnetic surface of the outer ring of the rotor permanent magnet (3). The permanent magnetic bearing is simple in structure, small in size, low in cost, and easy to manufacture and mount, and is applied to a place with small load and stable operation.

Description

一种永磁轴承A kind of permanent magnetic bearing 技术领域Technical field
本发明属于机械零件技术领域,特别涉及一种永磁轴承。The invention belongs to the technical field of mechanical parts, and particularly relates to a permanent magnetic bearing.
背景技术Background technique
磁轴承,是一种新型高性能轴承,与传统滚珠轴承、滑动轴承以及油膜轴承相比,磁轴承不存在机械接触,转子可以达到很高的运转速度,具有机械磨损小、能耗低、噪声小、寿命长、无需润滑、无油污染等优点,特别适用高速、真空、超净等特殊环境。Magnetic bearing is a new type of high-performance bearing. Compared with traditional ball bearings, sliding bearings and oil film bearings, magnetic bearings have no mechanical contact, and the rotor can reach a high operating speed, with low mechanical wear, low energy consumption and noise. It has the advantages of small size, long life, no lubrication, no oil pollution, etc. It is especially suitable for special environments such as high speed, vacuum and ultra-clean.
公告号为CN204284205U的实用新型专利中,公开了一种径向磁轴承和径向传感器的安装结构,径向磁轴承包括上压板、下压板及硅钢片,硅钢片的内侧表面上安装有线圈骨架,线圈骨架上缠设有线圈,硅钢片的外圆弧面环绕后形成了径向磁轴承的外圆柱面,线圈骨架的内侧末端环绕后形成径向磁轴承的内圆柱面,上压板包括上台阶、中台阶及下台阶,在上压板的中间位置设有圆孔,上台阶上位于圆孔四周的位置均匀间隔设置有若干个通孔,下台阶上形成有若干组穿孔,穿孔中的最外侧的两个为销孔,在下压板上与上压板上的销孔相对的位置形成有销孔,在下压板的销孔和上压板的销孔中穿设有将圆柱销,在中台阶上设置有磁轴承电路板,径向传感器设置于通孔中后其末端电性连接于磁轴承电路板上。径向电磁轴承需要线圈、位移传感器以及磁轴承控制系统,结构复杂,体积大,高精度的控制系统也难以建立。The utility model patent with the bulletin number CN204284205U discloses a mounting structure for radial magnetic bearings and radial sensors. The radial magnetic bearing includes an upper pressure plate, a lower pressure plate and silicon steel sheet. The inner surface of the silicon steel sheet is equipped with a coil frame , The coil bobbin is wound with a coil, the outer circular arc surface of the silicon steel sheet is surrounded to form the outer cylindrical surface of the radial magnetic bearing, and the inner end of the coil bobbin is surrounded to form the inner cylindrical surface of the radial magnetic bearing. The upper pressure plate includes the upper For steps, middle steps and lower steps, a round hole is provided in the middle of the upper pressing plate, a number of through holes are evenly spaced around the round hole on the upper step, and a number of sets of perforations are formed on the lower step. The two outside are pin holes. Pin holes are formed on the lower platen opposite to the pin holes on the upper platen. The pin holes of the lower platen and the pin holes of the upper platen are provided with cylindrical pins, which are arranged on the middle step. There is a magnetic bearing circuit board, and the end of the radial sensor is electrically connected to the magnetic bearing circuit board after being arranged in the through hole. Radial electromagnetic bearings require coils, displacement sensors, and magnetic bearing control systems, which are complex in structure, large in volume, and difficult to establish a high-precision control system.
发明内容Summary of the invention
技术目的:针对现有技术中存在的问题,本发明公开了一种永磁轴承,以径向永磁轴承代替径向电磁轴承,不需要线圈、位移传感器以及磁轴承控制系统,结构简单,体积小,不需要电能,不需要控制。Technical purpose: In view of the problems in the prior art, the present invention discloses a permanent magnetic bearing, which replaces the radial electromagnetic bearing with a radial permanent magnetic bearing, does not require coils, displacement sensors and a magnetic bearing control system, and has a simple structure and volume. It is small, does not require power, and does not need to be controlled.
技术方案:本发明采用以下技术方案:一种永磁轴承,包括转子芯轴、转子组件、定子组件和轴向电磁轴承,其中,转子芯轴的两端分别套置转子组件,转子组件的外周设置定子组件,位于转子组件和定子组件外侧的转子芯轴的外周分别布置轴向电磁轴承;Technical solution: The present invention adopts the following technical solution: a permanent magnetic bearing, including a rotor core shaft, a rotor assembly, a stator assembly and an axial electromagnetic bearing, wherein the rotor assembly is sleeved on both ends of the rotor core shaft, and the outer circumference of the rotor assembly A stator assembly is provided, and axial electromagnetic bearings are respectively arranged on the outer circumference of the rotor core shaft located outside the rotor assembly and the stator assembly;
转子组件包括转子永磁体和转子护套,其中,转子芯轴外圈设置有转子永磁体,转子永磁体外圈设置有转子护套;The rotor assembly includes a rotor permanent magnet and a rotor sheath, wherein the rotor core shaft outer ring is provided with a rotor permanent magnet, and the rotor permanent magnet outer ring is provided with a rotor sheath;
定子组件包括磁轴承座、定子永磁体、定子护套和端盖,其中,磁轴承座上靠近转子组件的一侧设置定子永磁体,定子永磁体的外侧布置定子护套,定子永磁体的一侧设置与磁轴 承座固定的端盖,定子永磁体与转子永磁体位于同一轴线上,定子永磁体内圈磁面与转子永磁体外圈磁面极性相同。The stator assembly includes a magnetic bearing seat, a stator permanent magnet, a stator sheath and an end cover. The magnetic bearing seat is provided with a stator permanent magnet on the side close to the rotor assembly, and a stator sheath is arranged on the outer side of the stator permanent magnet. An end cover fixed to the magnetic bearing seat is arranged on the side, the stator permanent magnet and the rotor permanent magnet are located on the same axis, and the magnetic surface of the stator permanent magnet inner ring and the rotor permanent magnet outer ring have the same polarity.
优选地,本发明转子永磁体外侧依次设置隔磁片和纯铁。Preferably, the magnetic isolation sheet and pure iron are arranged in sequence outside the permanent magnet of the rotor of the present invention.
优选地,本发明转子永磁体、隔磁片、纯铁和转子芯轴之间过盈配合,所述转子护套与转子永磁体之间过盈配合。Preferably, there is an interference fit between the rotor permanent magnet, the magnetic isolation sheet, the pure iron and the rotor core shaft of the present invention, and the interference fit between the rotor sheath and the rotor permanent magnet.
优选地,本发明转子芯轴为两端设有台阶的结构。Preferably, the rotor core shaft of the present invention has a structure with steps at both ends.
优选地,本发明转子护套外径、隔磁片外径、纯铁外径不大于转子芯轴的最大外径。Preferably, the outer diameter of the rotor sheath, the outer diameter of the magnetic isolation sheet, and the outer diameter of the pure iron of the present invention are not greater than the maximum outer diameter of the rotor core shaft.
优选地,本发明端盖与磁轴承座之间通过螺钉固定。Preferably, the end cover of the present invention and the magnetic bearing seat are fixed by screws.
优选地,本发明定子护套内径、端盖内径不小于磁轴承座的最小内径。Preferably, the inner diameter of the stator sheath and the inner diameter of the end cover of the present invention are not less than the minimum inner diameter of the magnetic bearing seat.
优选地,本发明转子护套为高温合金,定子护套为碳纤维护套。Preferably, the rotor sheath of the present invention is a high-temperature alloy, and the stator sheath is a carbon fiber sheath.
优选地,本发明轴向电磁轴承控制转子芯轴的轴向位置,所述定子组件和转子组件利用定子永磁体与转子永磁体之间的相互推力将转子芯轴浮于磁轴承内孔中心位置,控制转子芯轴的径向位置。Preferably, the axial electromagnetic bearing of the present invention controls the axial position of the rotor core shaft, and the stator assembly and the rotor assembly use the mutual thrust between the stator permanent magnets and the rotor permanent magnets to float the rotor core at the central position of the inner hole of the magnetic bearing , Control the radial position of the rotor core shaft.
有益效果:本发明具有以下有益效果:Beneficial effects: The present invention has the following beneficial effects:
(1)、本发明用径向永磁轴承代替径向电磁轴承,利用永磁极之间的相互推力将转子浮于磁轴承内孔中心位置,不需要线圈、位移传感器和磁轴承控制系统,不需要电能,不需要建立高精度的控制系统;(1) The present invention uses radial permanent magnetic bearings instead of radial electromagnetic bearings, and uses the mutual thrust between the permanent magnetic poles to float the rotor at the center of the inner hole of the magnetic bearing. No coils, displacement sensors and magnetic bearing control systems are needed. Need electric energy, no need to establish a high-precision control system;
(2)、本发明结构简单,体积小,成本低且易于制造和安装,主要应用于负载较小且工作平稳的地方;(2) The present invention is simple in structure, small in size, low in cost, easy to manufacture and install, and is mainly used in places where the load is small and the work is stable;
(3)本发明各配件之间过盈配合,定心性好,承载能力高,能承受冲击载荷,对轴的强度削弱小;(3) The interference fit between the parts of the present invention has good centering performance, high load-bearing capacity, can bear impact load, and weaken the shaft strength;
(4)本发明中采用了隔磁片,隔离金属物体与电磁信号的接触,防止电磁信号的衰减,同时能够聚拢感应磁场的磁通量,增强接收端的磁感应强度,防止发热,节约电能提高转换效率。(4) In the present invention, a magnetic isolation sheet is used to isolate the contact between the metal object and the electromagnetic signal to prevent the attenuation of the electromagnetic signal. At the same time, it can gather the magnetic flux of the induced magnetic field, enhance the magnetic induction intensity of the receiving end, prevent heat generation, save electric energy and improve conversion efficiency.
附图说明Description of the drawings
图1为本发明的一种永磁轴承的结构示意图;Figure 1 is a schematic diagram of the structure of a permanent magnetic bearing of the present invention;
图2为本发明的定子组件的结构示意图;Figure 2 is a schematic diagram of the structure of the stator assembly of the present invention;
图3为本发明的转子组件的结构示意图;Figure 3 is a schematic diagram of the structure of the rotor assembly of the present invention;
其中,转子芯轴1,磁轴承座2,转子永磁体3,定子永磁体4,转子护套5,定子护套6,隔磁片7,纯铁8,端盖9,螺钉10,轴向电磁轴承11。Among them, rotor core shaft 1, magnetic bearing seat 2, rotor permanent magnet 3, stator permanent magnet 4, rotor sheath 5, stator sheath 6, magnetic isolation sheet 7, pure iron 8, end cover 9, screw 10, axial Magnetic bearing 11.
具体实施方式Detailed ways
下面结合附图对本发明作更进一步的说明。The present invention will be further explained below in conjunction with the accompanying drawings.
本发明公开了一种永磁轴承,如图1所示,包括转子芯轴1、转子组件、定子组件和轴向电磁轴承11,其中,转子芯轴1的两端分别套置转子组件,转子组件的外周设置定子组件,位于转子组件和定子组件外侧的转子芯轴1的外周分别布置轴向电磁轴承11。The invention discloses a permanent magnetic bearing, as shown in Fig. 1, comprising a rotor core shaft 1, a rotor assembly, a stator assembly and an axial electromagnetic bearing 11. The two ends of the rotor core shaft 1 are respectively sleeved with the rotor assembly, and the rotor A stator assembly is arranged on the outer periphery of the assembly, and axial electromagnetic bearings 11 are arranged on the outer periphery of the rotor core shaft 1 located outside the rotor assembly and the stator assembly, respectively.
转子芯轴1可以为两端设有台阶的结构。The rotor core shaft 1 may have a structure with steps at both ends.
如图3所示,转子组件包括转子永磁体3和转子护套5,其中,转子芯轴1外圈设置有转子永磁体3,转子永磁体3外圈设置有转子护套5,转子护套5为高温合金护套,转子永磁体3外侧依次设置隔磁片7和纯铁8,转子永磁体3、隔磁片7、纯铁8和转子芯轴1之间过盈配合,转子护套5与转子永磁体3之间过盈配合,转子护套5外径、隔磁片7外径、纯铁8外径不大于转子芯轴1的最大外径。As shown in Figure 3, the rotor assembly includes a rotor permanent magnet 3 and a rotor sheath 5. The outer ring of the rotor core shaft 1 is provided with a rotor permanent magnet 3, and the outer ring of the rotor permanent magnet 3 is provided with a rotor sheath 5. 5 is a high-temperature alloy sheath. Magnetic isolation sheets 7 and pure iron 8 are arranged on the outer side of the rotor permanent magnet 3 in sequence. The rotor permanent magnet 3, the magnetic isolation sheet 7, the pure iron 8 and the rotor core shaft 1 have an interference fit. The rotor sheath The interference fit between 5 and the rotor permanent magnet 3, the outer diameter of the rotor sheath 5, the outer diameter of the magnetic isolation sheet 7, and the outer diameter of the pure iron 8 shall not be greater than the maximum outer diameter of the rotor core shaft 1.
如图2所示,定子组件包括磁轴承座2、定子永磁体4、定子护套6、端盖9和螺钉10,其中,磁轴承座2上靠近转子组件的一侧设置定子永磁体4,定子永磁体4的外侧布置定子护套6,定子护套6为碳纤维护套,定子永磁体4的一侧设置与磁轴承座2固定的端盖9,端盖9与磁轴承座2之间通过螺钉10固定,定子护套6内径、端盖9内径不小于磁轴承座2的最小内径,定子永磁体4与转子永磁体3位于同一轴线上,定子永磁体4内圈磁面与转子永磁体3外圈磁面极性相同。As shown in Figure 2, the stator assembly includes a magnetic bearing housing 2, a stator permanent magnet 4, a stator sheath 6, an end cover 9 and a screw 10. The magnetic bearing housing 2 is provided with a stator permanent magnet 4 on the side close to the rotor assembly. A stator sheath 6 is arranged on the outside of the stator permanent magnet 4. The stator sheath 6 is a carbon fiber sheath. One side of the stator permanent magnet 4 is provided with an end cover 9 fixed to the magnetic bearing housing 2, between the end cover 9 and the magnetic bearing housing 2. Fixed by screws 10, the inner diameter of the stator sheath 6 and the inner diameter of the end cover 9 are not less than the minimum inner diameter of the magnetic bearing housing 2. The stator permanent magnet 4 and the rotor permanent magnet 3 are located on the same axis. The polarity of the magnetic surface of the outer ring of the magnet 3 is the same.
本发明中轴向电磁轴承11控制转子芯轴1的轴向位置,定子组件和转子组件利用定子永磁体4与转子永磁体3之间的相互推力将转子芯轴1浮于磁轴承内孔中心位置,控制转子芯轴1的径向位置。In the present invention, the axial electromagnetic bearing 11 controls the axial position of the rotor core shaft 1. The stator assembly and the rotor assembly use the mutual thrust between the stator permanent magnet 4 and the rotor permanent magnet 3 to float the rotor core shaft 1 on the center of the magnetic bearing inner hole. Position, which controls the radial position of the rotor core shaft 1.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.

Claims (9)

  1. 一种永磁轴承,其特征在于,包括转子芯轴(1)、转子组件、定子组件和轴向电磁轴承(11),其中,所述转子芯轴(1)的两端分别套置转子组件,所述转子组件的外周设置定子组件,位于转子组件和定子组件外侧的转子芯轴(1)的外周分别布置轴向电磁轴承(11);A permanent magnetic bearing, which is characterized by comprising a rotor core shaft (1), a rotor assembly, a stator assembly and an axial electromagnetic bearing (11), wherein the rotor core shaft (1) is respectively sleeved on both ends of the rotor assembly A stator assembly is arranged on the outer periphery of the rotor assembly, and axial electromagnetic bearings (11) are arranged on the outer periphery of the rotor core shaft (1) located outside the rotor assembly and the stator assembly;
    所述转子组件包括转子永磁体(3)和转子护套(5),其中,所述转子芯轴(1)外圈设置有转子永磁体(3),所述转子永磁体(3)外圈设置有转子护套(5);The rotor assembly includes a rotor permanent magnet (3) and a rotor sheath (5), wherein the outer ring of the rotor core shaft (1) is provided with a rotor permanent magnet (3), and the rotor permanent magnet (3) outer ring A rotor sheath (5) is provided;
    所述定子组件包括磁轴承座(2)、定子永磁体(4)、定子护套(6)和端盖(9),其中,所述磁轴承座(2)上靠近转子组件的一侧设置定子永磁体(4),所述定子永磁体(4)的外侧布置定子护套(6),所述定子永磁体(4)的一侧设置与磁轴承座(2)固定的端盖(9),所述定子永磁体(4)与转子永磁体(3)位于同一轴线上,所述定子永磁体(4)内圈磁面与转子永磁体(3)外圈磁面极性相同。The stator assembly includes a magnetic bearing seat (2), a stator permanent magnet (4), a stator sheath (6) and an end cover (9), wherein the magnetic bearing seat (2) is arranged on a side close to the rotor assembly A stator permanent magnet (4), a stator sheath (6) is arranged on the outer side of the stator permanent magnet (4), and an end cover (9) fixed to the magnetic bearing seat (2) is arranged on one side of the stator permanent magnet (4) ), the stator permanent magnet (4) and the rotor permanent magnet (3) are located on the same axis, and the magnetic surface of the inner ring of the stator permanent magnet (4) and the outer ring of the rotor permanent magnet (3) have the same polarity.
  2. 根据权利要求1所述的一种永磁轴承,其特征在于,所述转子永磁体(3)外侧依次设置隔磁片(7)和纯铁(8)。The permanent magnetic bearing according to claim 1, characterized in that a magnetic isolation sheet (7) and pure iron (8) are arranged on the outer side of the rotor permanent magnet (3) in sequence.
  3. 根据权利要求2所述的一种永磁轴承,其特征在于,所述转子永磁体(3)、隔磁片(7)、纯铁(8)和转子芯轴(1)之间过盈配合,所述转子护套(5)与转子永磁体(3)之间过盈配合。The permanent magnetic bearing according to claim 2, characterized in that, the rotor permanent magnet (3), the magnetic isolation sheet (7), the pure iron (8) and the rotor core shaft (1) have an interference fit , An interference fit between the rotor sheath (5) and the rotor permanent magnet (3).
  4. 根据权利要求2所述的一种永磁轴承,其特征在于,所述转子芯轴(1)为两端设有台阶的结构。The permanent magnetic bearing according to claim 2, wherein the rotor core shaft (1) has a structure with steps at both ends.
  5. 根据权利要求4所述的一种永磁轴承,其特征在于,所述转子护套(5)外径、隔磁片(7)外径、纯铁(8)外径不大于转子芯轴(1)的最大外径。A permanent magnetic bearing according to claim 4, characterized in that the outer diameter of the rotor sheath (5), the outer diameter of the magnetic shield (7), and the outer diameter of the pure iron (8) are not greater than the rotor core shaft ( 1) The maximum outer diameter.
  6. 根据权利要求1所述的一种永磁轴承,其特征在于,所述端盖(9)与磁轴承座(2)之间通过螺钉(10)固定。The permanent magnetic bearing according to claim 1, wherein the end cover (9) and the magnetic bearing seat (2) are fixed by screws (10).
  7. 根据权利要求1所述的一种永磁轴承,其特征在于,所述定子护套(6)内径、端盖(9)内径不小于磁轴承座(2)的最小内径。The permanent magnetic bearing according to claim 1, wherein the inner diameter of the stator sheath (6) and the inner diameter of the end cover (9) are not less than the smallest inner diameter of the magnetic bearing seat (2).
  8. 根据权利要求1所述的一种永磁轴承,其特征在于,所述转子护套(5)为高温合金,定子护套(6)为碳纤维护套。The permanent magnetic bearing according to claim 1, wherein the rotor sheath (5) is a high-temperature alloy, and the stator sheath (6) is a carbon fiber sheath.
  9. 根据权利要求1所述的一种永磁轴承,其特征在于,所述轴向电磁轴承(11)控制转子芯轴(1)的轴向位置,所述定子组件和转子组件利用定子永磁体(4)与转子永磁体(3)之间的相互推力将转子芯轴(1)浮于磁轴承内孔中心位置,控制转子芯轴(1)的径向位置。The permanent magnetic bearing according to claim 1, wherein the axial electromagnetic bearing (11) controls the axial position of the rotor core shaft (1), and the stator assembly and the rotor assembly use stator permanent magnets ( 4) The mutual thrust between the rotor permanent magnets (3) floats the rotor core shaft (1) at the center position of the inner hole of the magnetic bearing, and controls the radial position of the rotor core shaft (1).
PCT/CN2020/076889 2019-12-12 2020-02-27 Permanent magnetic bearing WO2021114488A1 (en)

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