WO2021112063A1 - Vehicle headlight - Google Patents

Vehicle headlight Download PDF

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Publication number
WO2021112063A1
WO2021112063A1 PCT/JP2020/044605 JP2020044605W WO2021112063A1 WO 2021112063 A1 WO2021112063 A1 WO 2021112063A1 JP 2020044605 W JP2020044605 W JP 2020044605W WO 2021112063 A1 WO2021112063 A1 WO 2021112063A1
Authority
WO
WIPO (PCT)
Prior art keywords
light
incident
projection lens
exit surface
distribution pattern
Prior art date
Application number
PCT/JP2020/044605
Other languages
French (fr)
Japanese (ja)
Inventor
麻希子 末次
Original Assignee
株式会社小糸製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社小糸製作所 filed Critical 株式会社小糸製作所
Priority to JP2021562645A priority Critical patent/JP7467500B2/en
Priority to CN202080084046.XA priority patent/CN114746695B/en
Publication of WO2021112063A1 publication Critical patent/WO2021112063A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/147Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/151Light emitting diodes [LED] arranged in one or more lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/255Lenses with a front view of circular or truncated circular outline
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/265Composite lenses; Lenses with a patch-like shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/275Lens surfaces, e.g. coatings or surface structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • G02B3/02Simple or compound lenses with non-spherical faces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • F21W2102/135Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions
    • F21W2102/155Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions having inclined and horizontal cutoff lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/17Arrangement or contour of the emitted light for regions other than high beam or low beam
    • F21W2102/18Arrangement or contour of the emitted light for regions other than high beam or low beam for overhead signs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/20Illuminance distribution within the emitted light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to a vehicle headlight.
  • a vehicle headlight includes a housing and a lighting unit housed inside the housing.
  • the lamp unit may include a light source unit and a projection lens that projects light emitted from the light source unit toward the front through a housing.
  • An example of such a headlight is described in Patent Document 1.
  • a portion other than the upper end portion of the incident surface is formed as a first light distribution control surface, and the upper end portion is formed as a second light distribution control surface.
  • the first light distribution control surface forms the first light distribution pattern for the low beam with a part of the light from the light source unit
  • the second light distribution control surface is for the overhead sine light with another part of the light from the light source unit.
  • the second light distribution pattern of is formed.
  • the second light distribution pattern is projected above the first light distribution pattern.
  • a stepped surface is arranged between the first light distribution control surface and the second light distribution control surface.
  • the stepped surface is recessed toward the exit surface side of the projection lens in the direction from the second light distribution control surface arranged on the upper end side of the projection lens toward the first light distribution control surface arranged on the lower end side of the projection lens. .. Further, the stepped surface extends along the left-right direction of the projection lens.
  • the present invention in a state where the light distribution pattern for low beam and the light distribution pattern for overhead sine light are projected, the occurrence of unintended horizontal streak-like unevenness in the light distribution pattern for low beam can be suppressed before the vehicle.
  • the purpose is to provide lighting.
  • the vehicle headlight of the present invention has a light source that emits light, an incident surface on which the light is incident, and an emitting surface that emits the light forward.
  • a projection lens that is convex toward the surface, and the incident surface is larger than the first incident surface on which a part of the light that forms the first light distribution pattern for a low beam is incident and the first light distribution pattern.
  • At least one second incident that is incident on another part of the light forming a second light distribution pattern for the overhead sine light projected upward and is continuously adjacent to the first incident surface.
  • the second incident surface extends along the left-right direction of the projection lens, and the exit surface is continuously adjacent to the curved one exit surface and the first exit surface.
  • It has a second exit surface that is arranged together, and the first exit surface emits the light that forms the first light distribution pattern and the light that forms the second light distribution pattern.
  • the second exit surface emits the light forming at least the first light distribution pattern, and at least a part of the second emission surface is the first at the boundary between the first emission surface and the second emission surface. 1 It is characterized in that it is arranged at a position in front of the tangent line of the exit surface.
  • the second incident surface is continuously arranged adjacent to the first incident surface, and the second incident surface extends along the left-right direction of the projection lens.
  • the second emission surface emits light forming at least the first light distribution pattern, and at least a part of the second emission surface is the first emission surface and the second emission surface.
  • the second incident surface extends from one end of the projection lens to the other end of the projection lens in the left-right direction of the projection lens.
  • the light forming the second light distribution pattern for overhead sine light is emitted. It may be easy to enter the second incident surface. Further, if the second incident surface does not extend from one end of the projection lens to the other end of the projection lens in the left-right direction of the projection lens, the end portion of the second incident surface and the first incident surface in the left-right direction of the projection lens It leads to the provision of another surface to connect the.
  • the light may be emitted in an unintended direction, and the first light distribution pattern for the low beam may have an unintended shape. ..
  • the second incident surface extends as described above, the surface is not provided. Therefore, the incident of the light forming the first light distribution pattern on the surface can be suppressed, and the emission of the light in an unintended direction can be suppressed.
  • the second exit surface is arranged at a position overlapping at least a part of the second incident surface.
  • the incident surface has a plurality of the second incident surfaces, and when the projection lens is viewed in a plan view from the exit surface side, the second exit surface is at least one of a part of the second incident surfaces. It may be arranged at a position overlapping the portion and at a position not overlapping the other part of the second incident surface.
  • the second incident surface is inclined with respect to the central axis direction of the projection lens so as to approach the emission surface toward the lower side of the projection lens. It is preferable that the surface is an inclined surface.
  • the second light distribution pattern can be projected above the first light distribution pattern, and the visibility of an object such as a road sign located above the irradiation area of the first light distribution pattern can be improved.
  • the occurrence of unintended horizontal streak-like unevenness in the low beam light distribution pattern is suppressed in the state where the low beam light distribution pattern and the overhead sine light light distribution pattern are projected.
  • Vehicle headlights that can be provided can be provided.
  • FIG. 1 is a diagram schematically showing a configuration of a vehicle headlight according to an embodiment of the present invention.
  • FIG. 2 is an exploded perspective view of the lamp unit.
  • FIG. 3 is a cross-sectional view of the lamp unit in the vertical direction.
  • FIG. 4 is a front view of the reflector unit, the first light source, and the second light source shown in FIG.
  • FIG. 5 is a front view of the projection lens viewed from the exit surface side.
  • FIG. 6 is a cross-sectional view of the projection lens on the AA line shown in FIG.
  • FIG. 7 is a cross-sectional view of the projection lens on the line BB shown in FIG. FIG.
  • FIG. 8 is a diagram schematically showing an example of an optical path of light emitted from a first light source and a second light source in the cross section of the projection lens shown in FIG.
  • FIG. 9 is a diagram showing a low beam light distribution pattern and an overhead sine light light distribution pattern.
  • FIG. 10 is a diagram showing a light distribution pattern of overhead sine light and a light distribution pattern of high beam.
  • FIG. 1 is a diagram schematically showing the configuration of a vehicle headlight 1 according to the present invention.
  • the housing 10 of the vehicle headlight 1 is shown in a vertical cross section of the vehicle headlight 1.
  • the vehicle headlight 1 is a vehicle headlight. Headlights for automobiles are generally provided in each of the left and right directions in front of the vehicle. In the present specification, "right” means the right side in the traveling direction of the vehicle, and “left” means the left side in the traveling direction of the vehicle.
  • Each of the left and right headlights has the same configuration except that the shape is generally symmetrical in the left-right direction. Therefore, in the following, one of the vehicle headlights 1 will be described.
  • the vehicle headlight 1 of the present embodiment is a direct irradiation type in which the light emitted from the lighting fixture unit LU of the vehicle headlight 1 is directly emitted forward through the projection lens 15 of the vehicle headlight 1. It is a lamp of.
  • the vehicle headlight 1 includes a housing 10 and a lamp unit LU housed in the housing 10.
  • the housing 10 includes a tubular housing 11, a front cover 12, and a back cover 13.
  • An opening is provided in front of the housing 11, and the front cover 12 is fixed to the housing 11 so as to close the opening. Further, an opening smaller than the front opening is provided behind the housing 11, and the back cover 13 is fixed to the housing 11 so as to close the opening.
  • the housing 11, the front cover 12, and the back cover 13 form a light room 14 as a closed space.
  • the lamp unit LU is housed in the lamp chamber 14.
  • the back cover 13 is openable / closable or removable with respect to the housing 11 for replacement of the lamp unit LU through the opening at the rear of the housing 11.
  • the housing 11 and the back cover 13 are made of, for example, resin.
  • the front cover 12 is made of a translucent material, and the light emitted from the lamp unit LU is transmitted through the front cover 12.
  • FIG. 2 is an exploded perspective view of the lamp unit LU.
  • FIG. 3 is a cross-sectional view of the lamp unit LU in the vertical direction.
  • FIG. 4 is a front view of the reflector unit 30, the first light source 42, and the second light source 52 shown in FIG.
  • the lamp unit LU includes a projection lens 15, a lens holder 20, a reflector unit 30, a first light source unit 40, a second light source unit 50, and a cooling unit 70. And.
  • the cooling unit 70 includes a heat sink 71 and a cooling fan 75.
  • the heat sink 71 has a first base portion 72, a second base portion 73, and a plurality of heat radiation fins 74.
  • the first base portion 72 is a plate-like body extending diagonally upward and left and right in the front
  • the second base portion 73 is a plate-like body extending diagonally downward and left and right in the front from the lower end of the first base portion 72.
  • the heat radiating fins 74 are integrally arranged on the back surfaces of the first base portion 72 and the second base portion 73, and are thermally connected to the first base portion 72 and the second base portion 73.
  • the heat radiating fins 74 extend toward the back cover 13.
  • the heat radiating fins 74 are arranged apart from each other in the left-right direction of the vehicle.
  • the cooling fan 75 is arranged on the back side of the heat radiation fin 74.
  • the cooling fan 75 is arranged with a gap from the heat radiation fin 74 and is fixed to the heat sink 71.
  • the heat sink 71 is cooled by the air flow generated by the rotation of the cooling fan 75.
  • the cooling fan 75 does not need to be fixed to the heat sink 71.
  • the cooling fan 75 may be fixed to, for example, a blanket (not shown) holding the lamp unit LU, or may be fixed to the inner surface of the housing 11.
  • the first light source unit 40 includes a first substrate 41, a first light source 42, and a first connector 43.
  • the first substrate 41 is a plate-like body, and is made of, for example, metal.
  • the first light source 42 is arranged on the first substrate 41 and emits a first light that becomes a low beam and an overhead sine light.
  • the first light source 42 has a plurality of light emitting elements arranged in parallel. The plurality of light emitting elements are arranged in a matrix to form rows in the vertical direction and the horizontal direction, and emit light toward the front. Each of the plurality of light emitting elements can individually change the amount of emitted light by the electric power supplied to each of the light emitting elements.
  • these light emitting elements are phosphor type LEDs (Light Emitting Diodes) that emit white light
  • the first light source 42 is a so-called LED array.
  • the number and configuration of the light emitting elements 21 are not particularly limited.
  • the light emitting element 21 may be a plurality of LEDs that emit light having different wavelengths, or may be a plurality of LDs (Laser Diodes) that emit light having different wavelengths.
  • the first connector 43 is arranged on the first substrate 41 and is electrically connected to the first substrate 41.
  • a first cable (not shown) that is electrically connected to a first light emission control circuit (not shown) is inserted into the first connector 43.
  • the first light emission control circuit causes an electric signal to be input to the first light source 42 via the first cable, the first connector 43, and the first substrate 41.
  • the lighting pattern of the light emitting element in the first light source 42 is controlled by the electric signal, whereby the light distribution of the first light emitted from the first light source 42 is controlled.
  • the surface of the first substrate 41 is substantially parallel to the front surface of the first base portion 72. Since the first base portion 72 extends diagonally upward in the front as described above, the surface of the first substrate 41 also extends diagonally upward in the front. Further, the exit surface of the first light source 42 fixed to the first substrate 41 is substantially parallel to the surface of the first substrate 41. Therefore, the normal of the exit surface of the first light source 42 extends diagonally forward and downward.
  • the second light source unit 50 includes a second board 51 having the same configuration as the first board 41, a second light source 52, and a second connector 53.
  • the second light source 52 is arranged on the second substrate 51 and emits a second light that becomes a high beam.
  • the second light source 52 has the same configuration as the first light source 42. Therefore, the second light source 52 is a so-called LED array.
  • a second cable (not shown) that is electrically connected to a second light emission control circuit (not shown) is inserted into the second connector 53.
  • the second light emission control circuit causes an electric signal to be input to the second light source 52 via the second cable, the second connector 53, and the second substrate 51.
  • the lighting pattern of the light emitting element in the second light source 52 is controlled by the electric signal, whereby the light distribution of the second light emitted from the second light source 52 is controlled.
  • the surface of the second substrate 51 is substantially parallel to the front surface of the second base portion 73. Since the second base portion 73 extends diagonally forward and downward as described above, the surface of the second substrate 51 also extends diagonally downward and forward. Further, the exit surface of the second light source 52 fixed to the second substrate 51 is substantially parallel to the surface of the second substrate 51. Therefore, the normal of the exit surface of the second light source 52 extends diagonally forward and upward.
  • the first light source 42 is fixed to the first base portion 72 via the first substrate 41
  • the second light source 52 is fixed to the second base portion 73 via the second substrate 51. Therefore, the second light source 52 is arranged below the first light source 42.
  • the first light source 42 and the second light source 52 are arranged at positions asymmetrical with respect to the optical axis of the projection lens 15.
  • the normal of the exit surface of the first light source 42 extends diagonally forward and downward
  • the normal of the exit surface of the second light source 52 extends diagonally forward and upward. Therefore, the direction in which the first light is emitted from the first light source 42 intersects with the direction in which the second light is emitted from the second light source 52.
  • the reflector unit 30 is for the shade 35, the reflector 31 for the first light source 42, the first side reflector 31a for the first light source 42, and the first light source 42.
  • the shade 35 is arranged between the first light source 42 and the second light source 52, and shields a part of the first light emitted from the first light source 42. Further, the shade 35 has a first reflecting surface 35a arranged on the upper surface of the shade 35 and a second reflecting surface 35b arranged on the lower surface of the shade 35.
  • the first reflecting surface 35a is a concave reflecting surface that extends from the side of the first light source 42 toward the projection lens 15 and reflects a part of the first light forward.
  • the second reflecting surface 35b is a concave reflecting surface that extends from the second light source 52 side toward the projection lens 15 and reflects a part of the second light forward.
  • the front end 35c of the shade 35 has a shape that matches the cut line described later, and is gradually recessed rearward from the left and right ends toward the center.
  • the reflector 31 is arranged above the first light source 42.
  • the reflector 31 has a third reflecting surface 31r that is arranged on the side of the first light source 42 and covers the upper part of the first light source 42.
  • the third reflecting surface 31r and the first reflecting surface 35a of the shade 35 are arranged along the parallel direction of a plurality of LEDs provided in the first light source 42.
  • the third reflecting surface 31r and the first reflecting surface 35a are a pair of reflectors arranged so as to sandwich the plurality of LEDs from the upper and lower sides.
  • the first side reflector 31a is arranged on one end side in the parallel direction of a plurality of LEDs provided in the first light source 42 in the space sandwiched between the third reflecting surface 31r and the first reflecting surface 35a. Further, the second side reflector 31b is arranged on the other end side of the space. The first side reflector 31a and the second side reflector 31b are arranged so that the distance between them increases from the rear to the front.
  • the reflector 32 is arranged below the second light source 52.
  • the reflector 32 has a fourth reflecting surface 32r that is arranged on the side of the second light source 52 and covers the lower part of the second light source 52.
  • the fourth reflecting surface 32r and the second reflecting surface 35b of the shade 35 are arranged along the parallel direction of a plurality of LEDs provided in the second light source 52.
  • the fourth reflecting surface 32r and the second reflecting surface 35b are a pair of reflectors arranged so as to sandwich the plurality of LEDs from the upper and lower sides.
  • the first side reflector 32a is arranged on one end side in the parallel direction of a plurality of LEDs provided in the second light source 52 in the space sandwiched between the fourth reflecting surface 32r and the second reflecting surface 35b. Further, the second side reflector 32b is arranged on the other end side of the space. The first side reflector 32a and the second side reflector 32b are arranged so that the distance between them increases from the rear to the front.
  • the lens holder 20 shown in FIGS. 1, 2 and 3 is a tubular member that holds the projection lens 15.
  • the flange portion 15a of the projection lens 15 is fixed to the lens holder 20 at the front end portion.
  • the first light source 42 and the second light source 52 are LED arrays, and the amount of heat generated from the first light source 42 and the second light source 52 is reduced as compared with halogen lamps, discharged lamps, and the like. .. Therefore, the projection lens 15 and the lens holder 20 can be made of a resin such as polycarbonate. Since the projection lens 15 and the lens holder 20 are made of resin, the projection lens 15 and the lens holder 20 can be fixed to each other by welding. Further, since the projection lens 15 and the lens holder 20 are made of resin, the weight of the vehicle headlight 1 can be reduced and the manufacturing cost can be reduced.
  • a flange portion (not shown) is arranged at the rear end portion of the lens holder 20, and the flange portion is fixed to the first base portion 72 and the second base portion 73 of the cooling unit 70 by a screw (not shown).
  • the relative positions of the projection lens 15, the lens holder 20, and the cooling unit 70 are fixed.
  • the reflector unit 30, the first light source unit 40, and the second light source unit 50 are fixed to the cooling unit 70. Therefore, the relative positions of the reflector unit 30, the first light source unit 40, the second light source unit 50, the projection lens 15, and the lens holder 20 are also fixed.
  • the projection lens 15 is a lens that is convex toward the front.
  • the projection lens 15 is arranged in front of the first light source 42 and the second light source 52 at a position where the normal of the exit surface 42f of the first light source 42 and the normal of the exit surface 52f of the second light source 52 pass.
  • the focal point of the projection lens 15 is provided between the front end 35c of the shade 35 and the projection lens 15.
  • the projection lens 15 has an incident surface 151 on which the first light emitted from the first light source 42 and the second light emitted from the second light source 52 are incident, and a first incident surface 151 incident on the projection lens 15.
  • the projection lens 15 projects the first light and the second light incident from the incident surface 151 on the back side of the projection lens 15 toward the front from the exit surface 153 on the front side of the projection lens 15.
  • the incident surface 151 has three first incident surfaces 151a and two second incident surfaces 151b.
  • the first incident surface 151a is arranged in an incident region where a part of the first light is incident on the incident surface 151 and an incident region where the second light is incident on the incident surface 151.
  • the first light incident on the first incident surface 151a is the light forming the first light distribution pattern for the low beam
  • the second light incident on the first incident surface 151a forms the light distribution pattern for the high beam. It is light.
  • the second incident surface 151b is arranged on the incident surface 151 in an incident region where another part of the first light is incident.
  • the first light incident on the second incident surface 151b is light that forms a second light distribution pattern for overhead sine light.
  • the second light distribution pattern for overhead sine light is a light distribution pattern projected above the first light distribution pattern for low beam. Further, the second light is also incident on the second incident surface 151b.
  • first incident surface 151a and the second incident surface 151b are arranged alternately adjacent to each other and continuously.
  • a first incident surface 151a is arranged at the upper end and the lower end of the projection lens 15.
  • the first incident surface 151a located at the uppermost end of the projection lens 15 is arranged on the incident surface 151 in a region where the first light and the second light are incident.
  • the first light incident on the first incident surface 151a is light that forms a cut line of the first light distribution pattern for the low beam.
  • the other two first incident surfaces 151a arranged below the first incident surface 151a are arranged on the incident surface 151 in a region where the first light and the second light are incident.
  • the two second incident surfaces 151b are arranged on the incident surface 151 in a region where the first light is incident. In the vertical direction of the projection lens 15, one second incident surface 151b is arranged above the other second incident surface 151b.
  • the second incident surface 151b is directed toward the central axis C of the projection lens 15 so as to approach the exit surface 153 toward the lower side of the projection lens 15. It is an inclined surface that is inclined with respect to it. Therefore, one of the second incident surfaces 151b arranged on the upper side in the vertical direction of the projection lens 15 causes the first incident surface 151a arranged on the uppermost side in the vertical direction of the projection lens 15 to be arranged on the rear side.
  • the first incident surface 151a arranged in the center of the one incident surface 151a is arranged in the front. Further, the first incident surface 151a arranged on the lowermost side in the vertical direction of the projection lens 15 is further arranged forward by the other second incident surface 151b.
  • FIG. 5 is a front view of the projection lens 15 viewed from the exit surface 153 side.
  • the second incident surface 151b arranged on the incident surface 151 which is the back surface of the projection lens 15, is projected by a broken line.
  • the second incident surface 151b extends along the left-right direction of the projection lens 15. Further, the second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15.
  • the portion of the incident surface 151 other than the second incident surface 151b arranged as described above is the first incident surface 151a.
  • the exit surface 153 has a first exit surface 153a and two second exit surfaces 153b.
  • one second exit surface 153b is arranged on one end side of the projection lens 15 in the left-right direction of the projection lens 15, and the other second emission surface 153b is arranged.
  • the two exit surfaces 153b are arranged on the other end side of the projection lens 15 apart from one second exit surface 153b.
  • a part of the two second emission surfaces 153b is the first incident surface arranged on the uppermost side in the vertical direction of the projection lens 15. It is arranged at a position overlapping 151a.
  • another part of the two second exit surfaces 153b is a part of one second incident surface 151b arranged on the upper end side of the projection lens 15. It is placed at a position that overlaps with. The part is between one end and the other end of the second incident surface 151b in the left-right direction of the projection lens 15.
  • the portion where one second exit surface 153b overlaps the first incident surface 151a and the second incident surface 151b arranged on the uppermost side is the other second. 2
  • the exit surface 153b is arranged away from the portion overlapping the first incident surface 151a and the second incident surface 151b, which are arranged on the uppermost side. Further, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, if the remaining part of each second exit surface 153b overlaps with the other second incident surface 151b arranged on the lower end side of the projection lens 15.
  • each second exit surface 153b is from the first incident surface 151a arranged on the uppermost side to the first incident surface 151a located between one second incident surface 151b and the other second incident surface 151b. It is postponed.
  • each second exit surface 153b is arranged on the uppermost side of the one second incident surface 151b and the first incident surface 151a arranged in the center. It overlaps a lot with one incident surface 151a.
  • the portion other than the second exit surface 153b is the first exit surface 153a, and the second exit surface 153b is continuously arranged adjacent to the first exit surface 153a.
  • FIG. 6 is a cross-sectional view of the projection lens 15 on the AA line shown in FIG.
  • FIG. 7 is a cross-sectional view of the projection lens on the line BB shown in FIG.
  • the first exit surface 153a is a part of a spherical surface and is a curved surface that is curved with a constant curvature.
  • the first exit surface 153a is convex toward the front.
  • the second exit surface 153b is a curved surface that is curved with a curvature different from the curvature of the first exit surface 153a.
  • the curvature of the second exit surface 153b is made larger than the curvature of the first exit surface 153a.
  • the curvature of the second exit surface 153b in the cross section shown in FIG. 6 in which the second exit surface 153b is parallel is the second exit surface in the cross section shown in FIG. 7 in the direction perpendicular to the parallel direction. It is made larger than the curvature of 153b.
  • FIGS. 6 and 7 indicate a virtual portion 153d of the first exit surface 153a when it is assumed that the second exit surface 153b is not provided on the exit surface 153.
  • the virtual portion 153d is located on an extension of the first exit surface 153a in the actual portion as shown in FIGS. 6 and 7. Comparing the virtual portion 153d shown by the broken line and the second exit surface 153b, the second exit surface 153b is convex toward the front of the virtual portion 153d.
  • the maximum amount of protrusion of the second exit surface 153b forward with respect to the virtual portion 153d is, for example, several ⁇ m.
  • the tangent line of the first exit surface 153a at the boundary between the first exit surface 153a and the second exit surface 153b is shown as a tangent line 155 as a alternate long and short dash line.
  • a part of the second exit surface 153b is arranged at a position in front of the tangent line 155.
  • the first exit surface 153a comprises a first light forming a first light distribution pattern for a low beam, a first light forming a second light distribution pattern for overhead sine light, and a light distribution pattern for a high beam. It emits a second light to be formed.
  • the second exit surface 153b comprises a first light forming a first light distribution pattern for low beams, a first light forming a second light distribution pattern for overhead sine light, and a light distribution pattern for high beams. It emits a second light to be formed.
  • the second exit surface 153b emits the first light that forms the first light distribution pattern for the low beam so that the first light spreads in the first light distribution pattern for the low beam.
  • the second exit surface 153b shown in FIG. 7 when the light passing through the second exit surface 153b and the light passing through the virtual portion 153d of the first exit surface 153a are compared, the second exit surface 153b is the second.
  • the light passing through the exit surface 153b is emitted toward the lower side of the projection lens 15 with respect to the light passing through the virtual portion 153d.
  • FIG. 8 is a diagram schematically showing an example of an optical path of light emitted from a first light source 42 and a second light source 52 in the cross section of the projection lens shown in FIG.
  • the virtual portion 153d of the first exit surface 153a is indicated by a broken line, and in FIG. 8, the virtual portion 153d is also shown by a broken line.
  • the angle of each reflecting surface, the reflection angle of light, the refraction angle, and the like shown in FIG. 8 may not be accurate.
  • the vehicle headlights 1 are provided symmetrically on the left and right sides of the vehicle. In the following description of the light distribution, the light distribution when the vehicle headlights 1 provided on the left and right are similarly turned on or off will be described.
  • the first light L11, L12, L13 for the low beam emitted from the first light source 42 will be described.
  • the first light L11, L12, L13 is incident on the projection lens 15 from the incident surface 151 as described below.
  • the first light L11, L12, L13 passes through the projection lens 15 and is emitted forward from the exit surface 153 via the front cover 12.
  • the first lights L11, L12, and L13 form the first light distribution pattern PL for the low beam shown in FIG.
  • the intensity of the first light L11 emitted in the direction perpendicular to the exit surface 42f is relative to the intensity of the first lights L12 and L13 emitted in the other directions. Become strong in.
  • the normal of the exit surface 42f of each LED extends diagonally forward and downward. Therefore, the first light L11 vertically emitted from the exit surface 42f is emitted toward the front end 35c of the shade 35 and passes near the front end 35c of the shade 35 or in front of the front end 35c of the shade 35.
  • the first light L11 vertically emitted from the exit surface 42f of the first light source 42 is irradiated in the vicinity of the front end 35c of the shade 35, and is incident on the front end 35c of the shade 35.
  • the amount of light of the light L11 increases.
  • the first light L11 described above is incident on the projection lens 15 from the first incident surface 151a arranged at the center of the three first incident surfaces 151a in the vertical direction of the projection lens 15, for example. Further, a part of the first light emitted behind the front end 35c of the shade 35 is blocked by the shade 35.
  • the front end 35c of the shade 35 forms a cut line of the first light distribution pattern PL for the low beam by the first light.
  • a part of the first light is directly incident on the front end 35c of the shade 35 on which the cut line is formed, and the amount of light of the first light incident on the front end 35c is increased, so that the front end of the shade 35 is formed.
  • the area around 35c tends to be bright.
  • the focal point 15f of the projection lens 15 is formed between the front end 35c of the shade 35 and the projection lens 15, that is, in the vicinity of the front end 35c of the shade 35, thereby cutting the first light distribution pattern PL for the low beam.
  • the area around the line becomes brighter.
  • the front end 35c of the shade 35 has a shape that matches the shape of a desired cut line for a low beam, and is formed in a concave shape as described above in the present embodiment.
  • the incident surface 151a is incident on the projection lens 15.
  • the first incident surface 151a is, for example, an incident surface arranged at the center and the lowermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15.
  • the first light L11 reflected by the first reflecting surface 35a has a small divergence angle, is reflected forward, and is incident on the projection lens 15 from the first incident surface 151a. Since the divergence angle is small, a predetermined range of the light distribution of the first light is relatively brighter than the other ranges. For example, by collecting the first light L11 reflected by the first reflecting surface 35a near the front end 35c of the shade 35, the vicinity of the cut line of the first light distribution pattern PL for the low beam becomes brighter.
  • the first light L11 incident on the projection lens 15 passes through the projection lens 15 and is emitted from the first emission surface 153a of the emission surface 153.
  • the first light L12 is reflected by the third reflecting surface 31r and is incident on the projection lens 15 from the first incident surface 151a.
  • the first incident surface 151a is an incident surface arranged on the lowermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15. Then, the first light L12 passes through the projection lens 15 and is emitted from the first exit surface 153a of the exit surface 153. It is preferable that the first light L12 reflected by the third reflecting surface 31r is irradiated in a wider range to form the first light distribution pattern PL for the low beam. Therefore, it is preferable that the first light L12 reflected by the third reflecting surface 31r is diverged.
  • At least a part of the first light L13 passes in front of the front end 35c of the shade 35 and is directly incident on the projection lens 15 from the first incident surface 151a.
  • the first incident surface 151a is an incident surface arranged on the uppermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15.
  • the first light L13 incident on the projection lens 15 passes through the projection lens 15 and is emitted from the second emission surface 153b of the emission surface 153.
  • the first light L13 emitted from the second exit surface 153b travels toward the lower side of the projection lens 15 than the first light L11 emitted from the first emission surface 153a.
  • the first light L13 is directed toward the lower side of the projection lens 15 by the second emission surface 153b as compared with the case where the second emission surface 153b passes through the virtual portion 153d of the first emission surface 153a as shown by the broken line arrow L13a in FIG. And exit.
  • the first light L11, L12, L13 is incident on the projection lens 15 from the incident surface 151, passes through the projection lens 15, and is emitted forward from the exit surface 153 via the front cover 12.
  • the first light source 42 is composed of a plurality of LEDs arranged side by side on the left and right sides of the projection lens 15. Therefore, for example, a part of the first light L11 and L12 is also emitted from the first exit surface 153a of the emission surface 153 in a cross section different from the cross section shown in FIG.
  • the first exit surface 153a indicates, for example, a first exit surface 153a located between the two second exit surfaces 153b in FIG.
  • the first lights L11, L12, and L13 form the first light distribution pattern PL for the low beam shown in FIG.
  • the first light source 42 emits the first light L14 which is a part of the first light.
  • the first light L14 travels directly to the second incident surface 151b arranged on the uppermost side of the two second incident surfaces 151b in the vertical direction of the projection lens 15, and the projection lens 15 travels directly from the second incident surface 151b.
  • the second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15. Therefore, as compared with the case where the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15, the incident region on the second incident surface 151b is widened, and the first light L14 is second.
  • the first light L14 passes through the projection lens 15 and is emitted forward from the second exit surface 153b of the exit surface 153 via the front cover 12.
  • the first light L14 is emitted by the second exit surface 153b toward the lower side of the projection lens 15 as compared with the case where the first light L14 passes through the virtual portion 153d of the first emission surface 153a as shown by the broken line arrow L14a in FIG. To do.
  • the second incident surface 151b is an inclined surface that is inclined with respect to the central axis direction of the projection lens so as to approach the exit surface 153 toward the lower side of the projection lens 15.
  • the first light L14 is emitted above the first light L11 forming a cut line of the first light distribution pattern PL for the low beam.
  • the first light L14 forms the second light distribution pattern PO for the overhead sine light shown in FIG. 9, which is projected above the irradiation region of the first light distribution pattern PL for the low beam.
  • the first light is different from the first light L14 that forms the second light distribution pattern PO for overhead sine light, and is the light that forms the first light distribution pattern PL for the low beam.
  • the first light is incident on the second incident surface 151b, it is projected above the irradiation region of the first light distribution pattern PL for the low beam through the second incident surface 151b, similarly to the first light L14. It ends up.
  • At least a part of the first light forming the first light distribution pattern PL for the low beam is emitted from the second exit surface 153b.
  • a part of the second exit surface 153b is arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second emission surface 153b. Therefore, when the second exit surface 153b emits the first light forming the first light distribution pattern PL for the low beam, the first light spreads in the first light distribution pattern PL for the low beam, and the first light for the low beam is emitted. 1 The occurrence of unintended horizontal streaks in the light distribution pattern PL is suppressed.
  • the second lights L21, L22, L23, L24, and L25 for the high beam emitted from the second light source 52 will be described.
  • the second light L21, L22, L23, L24, L25 is incident on the projection lens 15 from the incident surface 151 as described below.
  • the second lights L21 and L22 are incident on the projection lens 15 from the first incident surface 151a arranged on the uppermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15.
  • the second lights L23 and L24 are incident on the projection lens 15 from the first incident surface 151a arranged on the lowermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15.
  • the second light L25 is incident on the projection lens 15 from the second incident surface 151b arranged on the uppermost side of the two second incident surfaces 151b in the vertical direction of the projection lens 15. Then, the second light L21, L22, L23, L24, L25 passes through the projection lens 15 and is emitted forward from the exit surface 153 via the front cover 12. At this time, at least a part of the second lights L21, L22, and L25 is emitted upward from the first lights L11, L12, and L13. Therefore, at least a part of the second lights L21 and L22 forms a light distribution above the cut line. Further, when the second light is emitted from the second light source 52, the first light is also emitted from the first light source 42.
  • the light distribution by the second light emitted from the second light source 52 and the light distribution by the first light emitted from the first light source 42 are combined to form the light distribution pattern PH for the high beam shown in FIG. Will be done.
  • the second light L25 is emitted upward from the first light L14 forming the second light distribution pattern PO for the overhead sine light. Therefore, the outer edge of the light distribution pattern PH for the high beam is formed outside the outer edge of the second light distribution pattern PO for the overhead sine light.
  • the second light L21, L22, L23, L24, and L25 will be described below.
  • the second lights L21 and L22 are emitted from the exit surface 52f of each LED in the second light source 52.
  • the normal of the exit surface 52f of each LED extends diagonally forward and upward. Therefore, the second light L21 that is vertically emitted from the exit surface 52f is emitted toward the front end 35c of the shade 35, and the vicinity of the front end 35c of the shade 35 tends to be bright.
  • the focal point of the projection lens 15 is formed in the vicinity of the front end 35c of the shade 35, so that the vicinity of the cut line, that is, the light distribution of the first light and the light distribution of the second light are arranged.
  • the overlapping part becomes relatively brighter than the other parts.
  • At least a part of the second light L21 passing in front of the front end 35c of the shade 35 is directly incident on the projection lens 15 from the first incident surface 151a arranged on the uppermost side. Further, the other part of the second light is reflected forward by any one of the second reflecting surface 35b, the fourth reflecting surface 32r, the first side reflector 32a, and the second side reflector 32b, and the first incident surface. It is incident on the projection lens 15 from 151a.
  • the second light L22 is reflected by the fourth reflecting surface 32r and is incident on the projection lens 15 from the first incident surface 151a arranged on the uppermost side. Then, the second light L22 passes through the projection lens 15 and is emitted from the second exit surface 153b of the exit surface 153. It is preferable that the second light L22 reflected by the fourth reflecting surface 32r is irradiated in a wider range to form a light distribution of the second light. Therefore, it is preferable that the second light L22 reflected by the fourth reflecting surface 32r is diverged.
  • the second light L23 is reflected forward by the second reflecting surface 35b with a small divergence angle, and travels to the first incident surface 151a arranged at the lowermost side.
  • the second light L23 is incident on the projection lens 15 from the first incident surface 151a.
  • the second light L24 travels directly to the first incident surface 151a arranged on the lowermost side, and is incident on the projection lens 15 from the first incident surface 151a.
  • the second lights L23 and L24 pass through the projection lens 15 and are emitted from the first exit surface 153a of the exit surface 153. Therefore, a predetermined range of the second light distribution is relatively brighter than the other ranges. For example, by collecting the second light L23 reflected by the second reflecting surface 35b in the vicinity of the front end 35c of the shade 35, the portion where the light distribution of the first light and the light distribution of the second light overlap becomes brighter. Become.
  • the second light L25 travels directly to the second incident surface 151b arranged on the uppermost side, and is incident on the projection lens 15 from the second incident surface 151b.
  • the second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15. Therefore, as compared with the case where the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15, the incident region on the second incident surface 151b is widened, and the second light L25 is second. It becomes easy to enter the incident surface 151b.
  • the second light L25 passes through the projection lens 15 and is emitted from the second exit surface 153b of the exit surface 153.
  • the second light L25 passing through the second exit surface 153b is lower than the case where the second light L25 passes through the virtual portion 153d of the first emission surface 153a by the second emission surface 153b as shown by the broken line arrow L25a in FIG. Exit toward.
  • the second incident surface 151b is an inclined surface that is inclined with respect to the central axis direction of the projection lens 15 so as to approach the exit surface 153 toward the lower side of the projection lens 15. Therefore, the second light L25 is the first light L11 forming the cut line of the first light distribution pattern PL for the low beam and the first light L14 forming the second light distribution pattern PO for the overhead sine light. It emits above.
  • the second light L21, L22, L23, L24, L25 enters the projection lens 15 from the incident surface 151, passes through the projection lens 15, and moves forward from the exit surface 153 via the front cover 12.
  • the second light source 52 is composed of a plurality of LEDs arranged side by side on the left and right sides of the projection lens 15. Therefore, for example, a part of the second lights L21, L22, and L25 is also emitted from the first exit surface 153a of the emission surface 153 in a cross section different from the cross section shown in FIG.
  • the first exit surface 153a indicates, for example, a first exit surface 153a located between the two second exit surfaces 153b in FIG.
  • the second light L21, L22, L23, L24, and L25 together with the first light L11, L12, and L13 form the light distribution pattern PH for the high beam shown in FIG. Further, the second light L25 is emitted above the first light L14. Therefore, the light distribution pattern PH for the high beam includes the second light distribution pattern PO for the overhead sine light.
  • the first light source 42 that emits the first light, the incident surface 151 on which the first light is incident, and the first light are directed forward. It has an exit surface 153 that emits light, and includes a projection lens 15 that is convex toward the front.
  • the incident surface 151 is a first incident surface 151a on which a part of the first light forming the first light distribution pattern for the low beam is incident, and an overhead sign projected above the first light distribution pattern for the low beam. It has a second incident surface 151b in which another part of the first light forming a second light distribution pattern for light is incident and is continuously arranged adjacent to the first incident surface 151a.
  • the second incident surface 151b extends along the left-right direction of the projection lens 15.
  • the exit surface 153 has a first exit surface 153a which is a curved surface and a second exit surface 153b which is continuously arranged adjacent to the first exit surface 153a.
  • the first exit surface 153a emits the first light forming the first light distribution pattern for the low beam and the first light forming the second light distribution pattern for the overhead sine light.
  • the second exit surface 153b emits first light that forms at least a first light distribution pattern for the low beam.
  • a part of the second exit surface 153b is arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second emission surface 153b.
  • the second incident surface 151b is continuously arranged adjacent to the first incident surface 151a, and the second incident surface 151b extends along the left-right direction of the projection lens.
  • the first light is for low beam. It may be projected above the projection position of the first light distribution pattern of. Therefore, there is a concern that unintended horizontal streaks may occur in the first light distribution pattern for the low beam.
  • the second emission surface 153b emits at least the first light forming the first light distribution pattern for the low beam, and a part of the second emission surface 153b is emitted. It is arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second exit surface 153b. Therefore, when the second exit surface 153b emits light forming the first light distribution pattern for the low beam, the first light can spread in the first light distribution pattern for the low beam, and the first light distribution pattern for the low beam can be spread. The occurrence of unintended horizontal streaks in the above can be suppressed. Therefore, according to the vehicle headlight 1, unintended horizontal streak-like unevenness occurs in the low beam light distribution pattern in a state where the low beam light distribution pattern and the overhead sine light light distribution pattern are projected. Can be suppressed.
  • the second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15.
  • the second light distribution pattern for overhead sine light is provided as compared with the case where the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15.
  • the first light to be formed can easily enter the second incident surface 151b.
  • the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15, the end portion of the second incident surface 151b in the left-right direction of the projection lens 15 This leads to the provision of another surface connecting the first incident surface 151a and the first incident surface 151a.
  • the light may be emitted in an unintended direction, and the first light distribution pattern for the low beam may have an unintended shape. .. Further, for example, even if the light forming the light distribution pattern for the high beam is incident, the light distribution pattern for the high beam may have an unintended shape. However, if the second incident surface 151b extends as described above, the surface is not provided. Therefore, the incident of light forming the first light distribution pattern and the light distribution pattern for the high beam on the surface can be suppressed, and the emission of light in an unintended direction can be suppressed.
  • the second exit surface 153b is arranged at a position overlapping at least a part of the second incident surface 151b.
  • the central axis of the projection lens 15 is such that the second incident surface 151b approaches the exit surface 153 toward the lower side of the projection lens 15. It is preferable that the surface is inclined with respect to the C direction.
  • the second light distribution pattern for overhead sign light can be projected above the first light distribution pattern for low beam, such as a road sign located above the irradiation area of the first light distribution pattern for low beam.
  • the visibility of the object can be improved.
  • At least one first incident surface 151a may be arranged.
  • At least one second incident surface 151b may be arranged.
  • the first exit surface 153a may be an exit surface in which a plurality of surfaces formed with different curvatures are continuous.
  • the first exit surface 153a is an aspherical surface. Further, the first exit surface 153a may be formed with irregularities.
  • At least one second exit surface 153b may be arranged.
  • the second exit surface 153b may be an exit surface in which a plurality of surfaces formed with different curvatures are continuous.
  • the second exit surface 153b is an aspherical surface. Further, the second exit surface 153b may be formed with irregularities.
  • the second exit surface 153b may be a flat surface.
  • the second exit surface 153b may be an exit surface that is curved with a constant curvature.
  • the second exit surface 153b is a spherical surface.
  • the curvature of the second exit surface 153b may be larger than the constant curvature of the first exit surface 153a.
  • the curvature of the second exit surface 153b may be the same as that of the first exit surface 153a.
  • the center of the circle having the second exit surface 153b on a part of the circumference is arranged at a position ahead of the center of the circle having the first exit surface 153a on a part of the circumference.
  • the curvature of the second exit surface 153b may be smaller than that of the first exit surface 153a.
  • the curvature of the second exit surface 153b in the cross section shown in FIG. 6 in which the second exit surface 153b is parallel is the second exit surface in the cross section shown in FIG. 7 in the direction perpendicular to the parallel direction. It may be the same as the curvature of 153b, or it may be smaller than the curvature.
  • At least a part of the second exit surface 153b may be arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second emission surface 153b.
  • the second exit surface 153b may emit light that forms at least the first light distribution pattern for the low beam.
  • One of the second incident surfaces 151b may be arranged at a position overlapping the incident position on the incident surface 151 of the first light forming the cut line of the first light distribution pattern for the low beam.
  • the second emission surface 153b may be arranged at a position overlapping at least a part of the second entrance surface 151b arranged on the upper end side of the projection lens 15. Further, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, the second exit surface 153b is arranged at a position overlapping at least a part of a part of the second incident surface 151b, and the other part of the second incident surface is second incident. It may be arranged at a position that does not overlap with the surface 151b.
  • a part of the second incident surface 151b is an incident surface arranged on the upper end side of the projection lens 15, and a part of the second incident surface 151b is an incident surface arranged on the lower end side of the projection lens 15.
  • Vehicle headlights that can be suppressed are provided, and the vehicle headlights can be used in the field of vehicle headlights such as automobiles.

Abstract

A vehicle headlight (1) is provided with a first light source (42) and a convex projection lens (15) having an incident surface (151) and an exit surface (153). The incident surface (151) includes a first incident surface (151a) on which part of first light forming a first light distribution pattern for a low beam is incident, and a second incident surface (151b) on which another part of the first light for forming a second light distribution pattern for overhead-sign light is incident. The exit surface (153) includes a first exit surface (153a) and a second exit surface (153b). At least a part of the second exit surface (153b) is located in a position further forward than a tangent (155) to the first exit surface (153a) at a boundary between the first exit surface (153a) and the second exit surface (153b).

Description

車両用前照灯Vehicle headlights
 本発明は、車両用前照灯に関する。 The present invention relates to a vehicle headlight.
 一般的に、車両用前照灯は、筐体と、筐体内部に収容される灯具ユニットとを備える。灯具ユニットは、光源ユニットと、光源ユニットから出射する光を筐体を介して前方に向けて投影する投影レンズとを有する場合がある。このような前照灯の一例は、特許文献1に記載されている。 Generally, a vehicle headlight includes a housing and a lighting unit housed inside the housing. The lamp unit may include a light source unit and a projection lens that projects light emitted from the light source unit toward the front through a housing. An example of such a headlight is described in Patent Document 1.
 特許文献1に記載される前照灯の投影レンズの入射面において、入射面の上端部以外の部分は第1配光制御面として形成され、当該上端部は第2配光制御面として形成される。第1配光制御面は光源ユニットからの光の一部によってロービーム用の第1配光パターンを形成し、第2配光制御面は光源ユニットからの光の別の一部によってオーバーヘッドサイン光用の第2配光パターンを形成する。第2配光パターンは、第1配光パターンよりも上方に投影される。これにより、第1配光パターンの照射領域より上方に位置する道路標識等の対象物の視認性の向上が図られる。 In the incident surface of the projection lens of the headlight described in Patent Document 1, a portion other than the upper end portion of the incident surface is formed as a first light distribution control surface, and the upper end portion is formed as a second light distribution control surface. To. The first light distribution control surface forms the first light distribution pattern for the low beam with a part of the light from the light source unit, and the second light distribution control surface is for the overhead sine light with another part of the light from the light source unit. The second light distribution pattern of is formed. The second light distribution pattern is projected above the first light distribution pattern. As a result, the visibility of an object such as a road sign located above the irradiation region of the first light distribution pattern can be improved.
特許第5883588号公報Japanese Patent No. 5883588
 特許文献1の前照灯の投影レンズの入射面において、第1配光制御面と第2配光制御面との間には、段差面が配置されている。段差面は、投影レンズの上端側に配置される第2配光制御面から投影レンズの下端側に配置される第1配光制御面に向かう方向において、投影レンズの出射面側に凹んでいる。また、段差面は、投影レンズの左右方向に沿って延在している。このような段差面に光源ユニットからの光の一部が入射すると、入射した光は段差面を通じて第1配光パターンの照射領域よりも上方に投影されてしまうことがある。これにより、第1配光パターンに、意図しない横すじ状のむらが発生してしまう懸念がある。 In the incident surface of the projection lens of the headlight of Patent Document 1, a stepped surface is arranged between the first light distribution control surface and the second light distribution control surface. The stepped surface is recessed toward the exit surface side of the projection lens in the direction from the second light distribution control surface arranged on the upper end side of the projection lens toward the first light distribution control surface arranged on the lower end side of the projection lens. .. Further, the stepped surface extends along the left-right direction of the projection lens. When a part of the light from the light source unit is incident on such a stepped surface, the incident light may be projected above the irradiation region of the first light distribution pattern through the stepped surface. As a result, there is a concern that unintended horizontal streaks may occur in the first light distribution pattern.
 そこで、本発明は、ロービーム用の配光パターン及びオーバーヘッドサイン光用の配光パターンが投影される状態で、ロービーム用の配光パターンに意図しない横すじ状のむらの発生が抑制され得る車両用前照灯を提供することを目的とする。 Therefore, according to the present invention, in a state where the light distribution pattern for low beam and the light distribution pattern for overhead sine light are projected, the occurrence of unintended horizontal streak-like unevenness in the light distribution pattern for low beam can be suppressed before the vehicle. The purpose is to provide lighting.
 上記課題を解決するため、本発明の車両用前照灯は、光を出射する光源と、前記光が入射する入射面及び前記光を前方に向けて出射する出射面を有し、前記前方に向かって凸状の投影レンズと、を備え、前記入射面は、ロービーム用の第1配光パターンを形成する前記光の一部が入射する第1入射面と、前記第1配光パターンよりも上方に投影されるオーバーヘッドサイン光用の第2配光パターンを形成する前記光の別の一部が入射し、前記第1入射面に連続して隣り合って配置される少なくとも1つの第2入射面と、を有し、前記第2入射面は、前記投影レンズの左右方向に沿って延在し、前記出射面は、曲面である1出射面と、前記第1出射面に連続して隣り合って配置される第2出射面と、を有し、前記第1出射面は、前記第1配光パターンを形成する前記光及び前記第2配光パターンを形成する前記光を出射し、前記第2出射面は、少なくとも前記第1配光パターンを形成する前記光を出射し、前記第2出射面の少なくとも一部は、前記第1出射面と前記第2出射面との境界における前記第1出射面の接線よりも前方の位置に配置されることを特徴とする。 In order to solve the above problems, the vehicle headlight of the present invention has a light source that emits light, an incident surface on which the light is incident, and an emitting surface that emits the light forward. A projection lens that is convex toward the surface, and the incident surface is larger than the first incident surface on which a part of the light that forms the first light distribution pattern for a low beam is incident and the first light distribution pattern. At least one second incident that is incident on another part of the light forming a second light distribution pattern for the overhead sine light projected upward and is continuously adjacent to the first incident surface. The second incident surface extends along the left-right direction of the projection lens, and the exit surface is continuously adjacent to the curved one exit surface and the first exit surface. It has a second exit surface that is arranged together, and the first exit surface emits the light that forms the first light distribution pattern and the light that forms the second light distribution pattern. The second exit surface emits the light forming at least the first light distribution pattern, and at least a part of the second emission surface is the first at the boundary between the first emission surface and the second emission surface. 1 It is characterized in that it is arranged at a position in front of the tangent line of the exit surface.
 本発明の車両用前照灯では、第2入射面は第1入射面に連続して隣り合って配置されており、第2入射面は投影レンズの左右方向に沿って延在する。この場合に、光源からの光の一部が本来入射すべき第1入射面ではなく第2入射面に入射してしまうと、当該光は第1配光パターンの投影位置よりも上方に投影されることがある。このため、ロービーム用の第1配光パターンに意図しない横すじ状のむらが発生してしまう懸念がある。しかしながら、本発明の車両用前照灯では、第2出射面が少なくとも第1配光パターンを形成する光を出射し、第2出射面の少なくとも一部は、第1出射面と第2出射面との境界における第1出射面の接線よりも前方の位置に配置される。このため、第2出射面がロービーム用の第1配光パターンを形成する光を出射すると、第1配光パターンにおいて光が広がり得、第1配光パターンにおける意図しない横すじ状のむらの発生が抑制され得る。従って、この車両用前照灯によれば、ロービーム用の配光パターン及びオーバーヘッドサイン光用の配光パターンが投影される状態で、ロービーム用の配光パターンにおける意図しない横すじ状のむらの発生が抑制され得る。 In the vehicle headlight of the present invention, the second incident surface is continuously arranged adjacent to the first incident surface, and the second incident surface extends along the left-right direction of the projection lens. In this case, if a part of the light from the light source is incident on the second incident surface instead of the first incident surface that should be incident, the light is projected above the projection position of the first light distribution pattern. There are times. Therefore, there is a concern that unintended horizontal streaks may occur in the first light distribution pattern for the low beam. However, in the vehicle headlight of the present invention, the second emission surface emits light forming at least the first light distribution pattern, and at least a part of the second emission surface is the first emission surface and the second emission surface. It is arranged at a position in front of the tangent line of the first exit surface at the boundary with and. Therefore, when the second exit surface emits light that forms the first light distribution pattern for the low beam, the light can spread in the first light distribution pattern, and unintended horizontal streak-like unevenness occurs in the first light distribution pattern. Can be suppressed. Therefore, according to this vehicle headlight, unintended horizontal streak-like unevenness occurs in the low beam light distribution pattern in a state where the low beam light distribution pattern and the overhead sine light light distribution pattern are projected. Can be suppressed.
 また、前記第2入射面は、前記投影レンズの前記左右方向において前記投影レンズの一端から前記投影レンズの他端まで延在することが好ましい。 Further, it is preferable that the second incident surface extends from one end of the projection lens to the other end of the projection lens in the left-right direction of the projection lens.
 この場合、第2入射面が投影レンズの左右方向において投影レンズの一端から投影レンズの他端まで延在していない場合に比べて、オーバーヘッドサイン光用の第2配光パターンを形成する光が第2入射面に入射し易くなり得る。また、第2入射面が投影レンズの左右方向において投影レンズの一端から投影レンズの他端まで延在していないと、投影レンズの左右方向において第2入射面の端部と第1入射面とを接続する別の面が設けられることに繋がる。当該面に例えばロービーム用の第1配光パターンを形成する光が入射してしまうと、当該光は意図しない方向に出射し、ロービーム用の第1配光パターンは意図しない形状になることがある。しかしながら、第2入射面が上記したように延在すると、当該面は設けられない。従って、当該面への第1配光パターンを形成する光の入射が抑制され得、意図しない方向への光の出射が抑制され得る。 In this case, as compared with the case where the second incident surface does not extend from one end of the projection lens to the other end of the projection lens in the left-right direction of the projection lens, the light forming the second light distribution pattern for overhead sine light is emitted. It may be easy to enter the second incident surface. Further, if the second incident surface does not extend from one end of the projection lens to the other end of the projection lens in the left-right direction of the projection lens, the end portion of the second incident surface and the first incident surface in the left-right direction of the projection lens It leads to the provision of another surface to connect the. If, for example, light that forms the first light distribution pattern for the low beam is incident on the surface, the light may be emitted in an unintended direction, and the first light distribution pattern for the low beam may have an unintended shape. .. However, if the second incident surface extends as described above, the surface is not provided. Therefore, the incident of the light forming the first light distribution pattern on the surface can be suppressed, and the emission of the light in an unintended direction can be suppressed.
 また、前記出射面側から前記投影レンズを平面視する場合、前記第2出射面は、前記第2入射面の少なくとも一部と重なる位置に配置されることが好ましい。 Further, when the projection lens is viewed in a plan view from the exit surface side, it is preferable that the second exit surface is arranged at a position overlapping at least a part of the second incident surface.
 この場合、第2入射面周辺に入射する光の一部は、第2出射面に進行し得る。このため、ロービーム用の配光パターンにおける意図しない横すじ状のむらの発生がより抑制され得る。 In this case, a part of the light incident on the vicinity of the second incident surface can travel to the second exit surface. Therefore, the occurrence of unintended horizontal streaks in the low beam light distribution pattern can be further suppressed.
 また、前記入射面は、複数の前記第2入射面を有し、前記出射面側から前記投影レンズを平面視する場合、前記第2出射面は、一部の前記第2入射面の少なくとも一部と重なる位置に配置され、他の一部の前記第2入射面と重ならない位置に配置されてもよい。 Further, the incident surface has a plurality of the second incident surfaces, and when the projection lens is viewed in a plan view from the exit surface side, the second exit surface is at least one of a part of the second incident surfaces. It may be arranged at a position overlapping the portion and at a position not overlapping the other part of the second incident surface.
 また、前記投影レンズの上下方向における前記投影レンズの断面において、前記第2入射面は、前記投影レンズの下方に向かうにしたがって前記出射面に近づくように前記投影レンズの中心軸方向に対して傾斜する傾斜面であることが好ましい。 Further, in the cross section of the projection lens in the vertical direction of the projection lens, the second incident surface is inclined with respect to the central axis direction of the projection lens so as to approach the emission surface toward the lower side of the projection lens. It is preferable that the surface is an inclined surface.
 この場合、第2配光パターンは第1配光パターンよりも上方に投影され得、第1配光パターンの照射領域より上方に位置する道路標識等の対象物の視認性が向上し得る。 In this case, the second light distribution pattern can be projected above the first light distribution pattern, and the visibility of an object such as a road sign located above the irradiation area of the first light distribution pattern can be improved.
 以上のように、本発明によれば、ロービーム用の配光パターン及びオーバーヘッドサイン光用の配光パターンが投影される状態で、ロービーム用の配光パターンにおける意図しない横すじ状のむらの発生が抑制され得る車両用前照灯を提供することができる。 As described above, according to the present invention, the occurrence of unintended horizontal streak-like unevenness in the low beam light distribution pattern is suppressed in the state where the low beam light distribution pattern and the overhead sine light light distribution pattern are projected. Vehicle headlights that can be provided can be provided.
図1は、本発明の実施形態における車両用前照灯の構成を概略的に示す図である。FIG. 1 is a diagram schematically showing a configuration of a vehicle headlight according to an embodiment of the present invention. 図2は、灯具ユニットの分解斜視図である。FIG. 2 is an exploded perspective view of the lamp unit. 図3は、灯具ユニットの鉛直方向の断面図である。FIG. 3 is a cross-sectional view of the lamp unit in the vertical direction. 図4は、図2に示すリフレクタユニット、第1の光源、及び第2の光源の正面図である。FIG. 4 is a front view of the reflector unit, the first light source, and the second light source shown in FIG. 図5は、出射面側から視た投影レンズの正面図である。FIG. 5 is a front view of the projection lens viewed from the exit surface side. 図6は、図5に示すA-A線における投影レンズの断面図である。FIG. 6 is a cross-sectional view of the projection lens on the AA line shown in FIG. 図7は、図5に示すB-B線における投影レンズの断面図である。FIG. 7 is a cross-sectional view of the projection lens on the line BB shown in FIG. 図8は、図7に示す投影レンズの断面における第1の光源及び第2の光源から出射する光の光路例を概略的に示す図である。FIG. 8 is a diagram schematically showing an example of an optical path of light emitted from a first light source and a second light source in the cross section of the projection lens shown in FIG. 図9は、ロービームの配光パターン及びオーバーヘッドサイン光の配光パターンを示す図である。FIG. 9 is a diagram showing a low beam light distribution pattern and an overhead sine light light distribution pattern. 図10は、オーバーヘッドサイン光の配光パターン及びハイビームの配光パターンを示す図である。FIG. 10 is a diagram showing a light distribution pattern of overhead sine light and a light distribution pattern of high beam.
 以下、本発明に係る車両用前照灯の好適な実施形態について図面を参照しながら詳細に説明する。以下に例示する実施形態は、本発明の理解を容易にするためのものであり、本発明を限定して解釈するためのものではない。本発明は、その趣旨を逸脱することなく、変更、改良することができる。また、本発明は、以下に例示する各実施形態における構成要素を適宜組み合わせてもよい。なお、理解の容易のため、それぞれの図において一部が誇張して記載される場合等がある。 Hereinafter, a preferred embodiment of the vehicle headlight according to the present invention will be described in detail with reference to the drawings. The embodiments illustrated below are for facilitating the understanding of the present invention, and are not for limiting the interpretation of the present invention. The present invention can be modified and improved without departing from the spirit of the present invention. In addition, the present invention may appropriately combine the components in each of the embodiments exemplified below. For ease of understanding, some parts may be exaggerated in each figure.
 図1は、本発明にかかる車両用前照灯1の構成を概略的に示す図である。図1において、車両用前照灯1の筐体10は、車両用前照灯1の鉛直方向の断面にて示されている。車両用前照灯1は、自動車用の前照灯とされる。自動車用の前照灯は、一般的に車両の前方の左右方向のそれぞれに備えられるものである。本明細書において「右」とは車両の進行方向において右側を意味し、「左」とは車両の進行方向において左側を意味する。左右の前照灯のそれぞれは、形状が左右方向に概ね対称であることを除いて、同じ構成とされる。このため、以下では、一方の車両用前照灯1について説明する。また、本実施形態の車両用前照灯1は、車両用前照灯1の灯具ユニットLUから出射する光を、車両用前照灯1の投影レンズ15を介して直接前方に出射する直射型の灯具である。 FIG. 1 is a diagram schematically showing the configuration of a vehicle headlight 1 according to the present invention. In FIG. 1, the housing 10 of the vehicle headlight 1 is shown in a vertical cross section of the vehicle headlight 1. The vehicle headlight 1 is a vehicle headlight. Headlights for automobiles are generally provided in each of the left and right directions in front of the vehicle. In the present specification, "right" means the right side in the traveling direction of the vehicle, and "left" means the left side in the traveling direction of the vehicle. Each of the left and right headlights has the same configuration except that the shape is generally symmetrical in the left-right direction. Therefore, in the following, one of the vehicle headlights 1 will be described. Further, the vehicle headlight 1 of the present embodiment is a direct irradiation type in which the light emitted from the lighting fixture unit LU of the vehicle headlight 1 is directly emitted forward through the projection lens 15 of the vehicle headlight 1. It is a lamp of.
 車両用前照灯1は、筐体10と、筐体10内に収容される灯具ユニットLUとを備える。 The vehicle headlight 1 includes a housing 10 and a lamp unit LU housed in the housing 10.
 筐体10は、筒状のハウジング11と、フロントカバー12と、バックカバー13とを備える。ハウジング11の前方には開口が設けられており、当該開口を塞ぐようにフロントカバー12がハウジング11に固定されている。また、ハウジング11の後方には前方の開口よりも小さな開口が設けられており、当該開口を塞ぐようにバックカバー13がハウジング11に固定されている。 The housing 10 includes a tubular housing 11, a front cover 12, and a back cover 13. An opening is provided in front of the housing 11, and the front cover 12 is fixed to the housing 11 so as to close the opening. Further, an opening smaller than the front opening is provided behind the housing 11, and the back cover 13 is fixed to the housing 11 so as to close the opening.
 ハウジング11とフロントカバー12とバックカバー13とによって、密閉された空間としての灯室14が形成される。灯室14には、灯具ユニットLUが収容される。バックカバー13は、ハウジング11の後方の開口を通じての灯具ユニットLUの交換のために、ハウジング11に対して開閉可能または着脱可能となっている。ハウジング11とバックカバー13とは、例えば、樹脂で構成されている。 The housing 11, the front cover 12, and the back cover 13 form a light room 14 as a closed space. The lamp unit LU is housed in the lamp chamber 14. The back cover 13 is openable / closable or removable with respect to the housing 11 for replacement of the lamp unit LU through the opening at the rear of the housing 11. The housing 11 and the back cover 13 are made of, for example, resin.
 フロントカバー12は透光性を有する材料で構成されており、灯具ユニットLUから出射する光はフロントカバー12を透過する。 The front cover 12 is made of a translucent material, and the light emitted from the lamp unit LU is transmitted through the front cover 12.
 図2は、灯具ユニットLUの分解斜視図である。図3は、灯具ユニットLUの鉛直方向の断面図である。図4は、図2に示すリフレクタユニット30、第1の光源42、及び第2の光源52の正面図である。 FIG. 2 is an exploded perspective view of the lamp unit LU. FIG. 3 is a cross-sectional view of the lamp unit LU in the vertical direction. FIG. 4 is a front view of the reflector unit 30, the first light source 42, and the second light source 52 shown in FIG.
 図2と図3とに示すように、灯具ユニットLUは、投影レンズ15と、レンズホルダ20と、リフレクタユニット30と、第1の光源ユニット40と、第2の光源ユニット50と、冷却ユニット70とを備える。 As shown in FIGS. 2 and 3, the lamp unit LU includes a projection lens 15, a lens holder 20, a reflector unit 30, a first light source unit 40, a second light source unit 50, and a cooling unit 70. And.
 冷却ユニット70は、ヒートシンク71及び冷却ファン75を備える。ヒートシンク71は、第1ベース部72と、第2ベース部73と、複数の放熱フィン74とを有する。第1ベース部72は前方斜め上方及び左右に延在する板状体であり、第2ベース部73は第1ベース部72の下端から前方斜め下及び左右に延在する板状体である。放熱フィン74は、第1ベース部72及び第2ベース部73の背面に一体に配置され、第1ベース部72及び第2ベース部73に熱的に接続される。放熱フィン74は、バックカバー13に向かって延在する。放熱フィン74同士は、車両の左右方向において互いに離れて配置される。冷却ファン75は、放熱フィン74の背面側に配置される。冷却ファン75は、放熱フィン74と隙間を隔てて配置され、ヒートシンク71に固定される。冷却ファン75の回転による気流により、ヒートシンク71は冷却される。なお、冷却ファン75は、ヒートシンク71に固定される必要はない。冷却ファン75は、例えば、灯具ユニットLUを保持する図示しないブランケットに固定されてもよいし、ハウジング11の内面に固定されてもよい。 The cooling unit 70 includes a heat sink 71 and a cooling fan 75. The heat sink 71 has a first base portion 72, a second base portion 73, and a plurality of heat radiation fins 74. The first base portion 72 is a plate-like body extending diagonally upward and left and right in the front, and the second base portion 73 is a plate-like body extending diagonally downward and left and right in the front from the lower end of the first base portion 72. The heat radiating fins 74 are integrally arranged on the back surfaces of the first base portion 72 and the second base portion 73, and are thermally connected to the first base portion 72 and the second base portion 73. The heat radiating fins 74 extend toward the back cover 13. The heat radiating fins 74 are arranged apart from each other in the left-right direction of the vehicle. The cooling fan 75 is arranged on the back side of the heat radiation fin 74. The cooling fan 75 is arranged with a gap from the heat radiation fin 74 and is fixed to the heat sink 71. The heat sink 71 is cooled by the air flow generated by the rotation of the cooling fan 75. The cooling fan 75 does not need to be fixed to the heat sink 71. The cooling fan 75 may be fixed to, for example, a blanket (not shown) holding the lamp unit LU, or may be fixed to the inner surface of the housing 11.
 第1の光源ユニット40は、第1基板41と、第1の光源42と、第1コネクタ43とを備える。第1基板41は板状体であり、例えば金属からなる。第1の光源42は、第1基板41上に配置され、ロービーム及びオーバーヘッドサイン光となる第1の光を出射する。第1の光源42は、並列された複数の発光素子を有する。複数の発光素子は、マトリックス状に配置されて上下方向及び左右方向に列を形成し、前方に向かって光を出射する。複数の発光素子のそれぞれは、発光素子のそれぞれに供給される電力によって、出射する光の光量を個別に変更可能とされている。また、これら発光素子は白色光を出射する蛍光体方式のLED(Light Emitting Diode)であり、第1の光源42は所謂LEDアレイである。なお、発光素子21の数や構成は、特に限定されるものではない。例えば、発光素子21は、互いに異なる波長の光を出射する複数のLEDであってもよいし、互いに異なる波長の光を出射する複数のLD(Laser Diode)であってもよい。第1コネクタ43は、第1基板41上に配置され、第1基板41に電気的に接続される。第1コネクタ43には、不図示の第1発光制御回路に電気的に接続される不図示の第1ケーブルが差し込まれる。第1発光制御回路は、電気信号を第1ケーブルと第1コネクタ43と第1基板41とを介して第1の光源42に入力させる。第1の光源42における発光素子の点灯パターンは当該電気信号によって制御され、これにより第1の光源42から出射する第1の光の配光が制御される。 The first light source unit 40 includes a first substrate 41, a first light source 42, and a first connector 43. The first substrate 41 is a plate-like body, and is made of, for example, metal. The first light source 42 is arranged on the first substrate 41 and emits a first light that becomes a low beam and an overhead sine light. The first light source 42 has a plurality of light emitting elements arranged in parallel. The plurality of light emitting elements are arranged in a matrix to form rows in the vertical direction and the horizontal direction, and emit light toward the front. Each of the plurality of light emitting elements can individually change the amount of emitted light by the electric power supplied to each of the light emitting elements. Further, these light emitting elements are phosphor type LEDs (Light Emitting Diodes) that emit white light, and the first light source 42 is a so-called LED array. The number and configuration of the light emitting elements 21 are not particularly limited. For example, the light emitting element 21 may be a plurality of LEDs that emit light having different wavelengths, or may be a plurality of LDs (Laser Diodes) that emit light having different wavelengths. The first connector 43 is arranged on the first substrate 41 and is electrically connected to the first substrate 41. A first cable (not shown) that is electrically connected to a first light emission control circuit (not shown) is inserted into the first connector 43. The first light emission control circuit causes an electric signal to be input to the first light source 42 via the first cable, the first connector 43, and the first substrate 41. The lighting pattern of the light emitting element in the first light source 42 is controlled by the electric signal, whereby the light distribution of the first light emitted from the first light source 42 is controlled.
 第1基板41は冷却ユニット70の第1ベース部72の前面に重ねられて固定されるため、第1基板41の表面は第1ベース部72の前面と概ね平行となる。上記のように第1ベース部72は前方斜め上方に延在するため、第1基板41の表面も前方斜め上方に延在する。また、第1基板41に固定される第1の光源42の出射面は第1基板41の表面と概ね平行である。したがって、第1の光源42の出射面の法線は前方斜め下方に向かって延在する。 Since the first substrate 41 is overlapped and fixed on the front surface of the first base portion 72 of the cooling unit 70, the surface of the first substrate 41 is substantially parallel to the front surface of the first base portion 72. Since the first base portion 72 extends diagonally upward in the front as described above, the surface of the first substrate 41 also extends diagonally upward in the front. Further, the exit surface of the first light source 42 fixed to the first substrate 41 is substantially parallel to the surface of the first substrate 41. Therefore, the normal of the exit surface of the first light source 42 extends diagonally forward and downward.
 第2の光源ユニット50は、第1基板41と同じ構成とされる第2基板51と、第2の光源52と、第2コネクタ53とを備える。第2の光源52は、第2基板51上に配置され、ハイビームとなる第2の光を出射する。第2の光源52は、第1の光源42と同じ構成とされている。従って、第2の光源52は、所謂LEDアレイである。第2コネクタ53には、不図示の第2発光制御回路に電気的に接続される不図示の第2ケーブルが差し込まれる。第2発光制御回路は、電気信号を第2ケーブルと第2コネクタ53と第2基板51とを介して第2の光源52に入力させる。第2の光源52における発光素子の点灯パターンは当該電気信号によって制御され、これにより第2の光源52から出射する第2の光の配光が制御される。 The second light source unit 50 includes a second board 51 having the same configuration as the first board 41, a second light source 52, and a second connector 53. The second light source 52 is arranged on the second substrate 51 and emits a second light that becomes a high beam. The second light source 52 has the same configuration as the first light source 42. Therefore, the second light source 52 is a so-called LED array. A second cable (not shown) that is electrically connected to a second light emission control circuit (not shown) is inserted into the second connector 53. The second light emission control circuit causes an electric signal to be input to the second light source 52 via the second cable, the second connector 53, and the second substrate 51. The lighting pattern of the light emitting element in the second light source 52 is controlled by the electric signal, whereby the light distribution of the second light emitted from the second light source 52 is controlled.
 第2基板51は冷却ユニット70の第2ベース部73の前面に重ねられて固定されるため、第2基板51の表面は第2ベース部73の前面と概ね平行となる。上記のように第2ベース部73は前方斜め下方に延在するため、第2基板51の表面も前方斜め下方に延在する。また、第2基板51に固定される第2の光源52の出射面は第2基板51の表面と概ね平行である。したがって、第2の光源52の出射面の法線は前方斜め上方に向かって延在する。 Since the second substrate 51 is overlapped and fixed on the front surface of the second base portion 73 of the cooling unit 70, the surface of the second substrate 51 is substantially parallel to the front surface of the second base portion 73. Since the second base portion 73 extends diagonally forward and downward as described above, the surface of the second substrate 51 also extends diagonally downward and forward. Further, the exit surface of the second light source 52 fixed to the second substrate 51 is substantially parallel to the surface of the second substrate 51. Therefore, the normal of the exit surface of the second light source 52 extends diagonally forward and upward.
 上記のように第1の光源42は第1基板41を介して第1ベース部72に固定され、第2の光源52は第2基板51を介して第2ベース部73に固定される。従って、第2の光源52は、第1の光源42の下方に配置される。また、図3に示すように、第1の光源42及び第2の光源52は、投影レンズ15の光軸に対して互いに非対称な位置に配置されている。また、上記のように第1の光源42の出射面の法線は前方斜め下方に向かって延在し、第2の光源52の出射面の法線は前方斜め上方に向かって延在する。従って、第1の光源42から第1の光が出射する方向は、第2の光源52から第2の光が出射する方向と交差する。 As described above, the first light source 42 is fixed to the first base portion 72 via the first substrate 41, and the second light source 52 is fixed to the second base portion 73 via the second substrate 51. Therefore, the second light source 52 is arranged below the first light source 42. Further, as shown in FIG. 3, the first light source 42 and the second light source 52 are arranged at positions asymmetrical with respect to the optical axis of the projection lens 15. Further, as described above, the normal of the exit surface of the first light source 42 extends diagonally forward and downward, and the normal of the exit surface of the second light source 52 extends diagonally forward and upward. Therefore, the direction in which the first light is emitted from the first light source 42 intersects with the direction in which the second light is emitted from the second light source 52.
 図3及び図4に示すように、リフレクタユニット30は、シェード35と、第1の光源42用のリフレクタ31と、第1の光源42用の第1サイドリフレクタ31aと、第1の光源42用の第2サイドリフレクタ31bと、第2の光源52用のリフレクタ32と、第2の光源52用の第1サイドリフレクタ32aと、第2の光源52用の第2サイドリフレクタ32bと、を有する。 As shown in FIGS. 3 and 4, the reflector unit 30 is for the shade 35, the reflector 31 for the first light source 42, the first side reflector 31a for the first light source 42, and the first light source 42. The second side reflector 31b, the reflector 32 for the second light source 52, the first side reflector 32a for the second light source 52, and the second side reflector 32b for the second light source 52.
 シェード35は、第1の光源42と第2の光源52との間に配置され、第1の光源42から出射する第1の光の一部を遮蔽する。また、シェード35は、シェード35の上面に配置される第1反射面35aと、シェード35の下面に配置される第2反射面35bとを有する。第1反射面35aは、第1の光源42側から投影レンズ15に向かって延在すると共に第1の光の一部を前方に反射する凹状の反射面である。第2反射面35bは、第2の光源52側から投影レンズ15に向かって延在すると共に第2の光の一部を前方に反射する凹状の反射面である。また、シェード35の前方端35cは、後述するカットラインに合わせた形状を有しており、左右端から中央に向かって徐々に後方に凹んでいる。 The shade 35 is arranged between the first light source 42 and the second light source 52, and shields a part of the first light emitted from the first light source 42. Further, the shade 35 has a first reflecting surface 35a arranged on the upper surface of the shade 35 and a second reflecting surface 35b arranged on the lower surface of the shade 35. The first reflecting surface 35a is a concave reflecting surface that extends from the side of the first light source 42 toward the projection lens 15 and reflects a part of the first light forward. The second reflecting surface 35b is a concave reflecting surface that extends from the second light source 52 side toward the projection lens 15 and reflects a part of the second light forward. Further, the front end 35c of the shade 35 has a shape that matches the cut line described later, and is gradually recessed rearward from the left and right ends toward the center.
 リフレクタ31は、第1の光源42の上方に配置される。リフレクタ31は、第1の光源42側に配置されると共に第1の光源42の上方を覆う第3反射面31rを有する。第3反射面31r及びシェード35の第1反射面35aは、第1の光源42に備えられる複数のLEDの並列方向に沿って配置される。第3反射面31r及び第1反射面35aは、当該複数のLEDを上下側から挟むように配置される一対のリフレクタとなる。 The reflector 31 is arranged above the first light source 42. The reflector 31 has a third reflecting surface 31r that is arranged on the side of the first light source 42 and covers the upper part of the first light source 42. The third reflecting surface 31r and the first reflecting surface 35a of the shade 35 are arranged along the parallel direction of a plurality of LEDs provided in the first light source 42. The third reflecting surface 31r and the first reflecting surface 35a are a pair of reflectors arranged so as to sandwich the plurality of LEDs from the upper and lower sides.
 第1サイドリフレクタ31aは、第3反射面31r及び第1反射面35aで挟まれる空間のうち第1の光源42に備えられる複数のLEDの並列方向の一方の端側に配置される。また、第2サイドリフレクタ31bは、当該空間の他方の端側に配置される。第1サイドリフレクタ31a及び第2サイドリフレクタ31bは、後方から前方に向かうにつれて互いの間隔が広がるように配置される。 The first side reflector 31a is arranged on one end side in the parallel direction of a plurality of LEDs provided in the first light source 42 in the space sandwiched between the third reflecting surface 31r and the first reflecting surface 35a. Further, the second side reflector 31b is arranged on the other end side of the space. The first side reflector 31a and the second side reflector 31b are arranged so that the distance between them increases from the rear to the front.
 リフレクタ32は、第2の光源52の下方に配置される。リフレクタ32は、第2の光源52側に配置されると共に第2の光源52の下方を覆う第4反射面32rを有する。第4反射面32r及びシェード35の第2反射面35bは、第2の光源52に備えられる複数のLEDの並列方向に沿って配置される。第4反射面32r及び第2反射面35bは、当該複数のLEDを上下側から挟むように配置される一対のリフレクタとなる。 The reflector 32 is arranged below the second light source 52. The reflector 32 has a fourth reflecting surface 32r that is arranged on the side of the second light source 52 and covers the lower part of the second light source 52. The fourth reflecting surface 32r and the second reflecting surface 35b of the shade 35 are arranged along the parallel direction of a plurality of LEDs provided in the second light source 52. The fourth reflecting surface 32r and the second reflecting surface 35b are a pair of reflectors arranged so as to sandwich the plurality of LEDs from the upper and lower sides.
 第1サイドリフレクタ32aは、第4反射面32r及び第2反射面35bで挟まれる空間のうち第2の光源52に備えられる複数のLEDの並列方向の一方の端側に配置される。また、第2サイドリフレクタ32bは、当該空間の他方の端側に配置される。第1サイドリフレクタ32a及び第2サイドリフレクタ32bは、後方から前方に向かうにつれて互いの間隔が広がるように配置される。 The first side reflector 32a is arranged on one end side in the parallel direction of a plurality of LEDs provided in the second light source 52 in the space sandwiched between the fourth reflecting surface 32r and the second reflecting surface 35b. Further, the second side reflector 32b is arranged on the other end side of the space. The first side reflector 32a and the second side reflector 32b are arranged so that the distance between them increases from the rear to the front.
 図1、図2、及び図3に示すレンズホルダ20は、投影レンズ15を保持する筒状の部材である。 The lens holder 20 shown in FIGS. 1, 2 and 3 is a tubular member that holds the projection lens 15.
 レンズホルダ20に前端部には、投影レンズ15のフランジ部15aが固定される。上述したように第1の光源42及び第2の光源52はLEDアレイであり、第1の光源42及び第2の光源52からの発熱量はハロゲンランプやディスチャージドランプ等に比べて低減している。このため、投影レンズ15及びレンズホルダ20をポリカーボネート等の樹脂で構成することが可能である。投影レンズ15及びレンズホルダ20が樹脂で構成されることによって、投影レンズ15及びレンズホルダ20を互いに溶着によって固定し得る。また、投影レンズ15及びレンズホルダ20が樹脂で構成されることによって、車両用前照灯1が軽量化し、製造コストが低減し得る。 The flange portion 15a of the projection lens 15 is fixed to the lens holder 20 at the front end portion. As described above, the first light source 42 and the second light source 52 are LED arrays, and the amount of heat generated from the first light source 42 and the second light source 52 is reduced as compared with halogen lamps, discharged lamps, and the like. .. Therefore, the projection lens 15 and the lens holder 20 can be made of a resin such as polycarbonate. Since the projection lens 15 and the lens holder 20 are made of resin, the projection lens 15 and the lens holder 20 can be fixed to each other by welding. Further, since the projection lens 15 and the lens holder 20 are made of resin, the weight of the vehicle headlight 1 can be reduced and the manufacturing cost can be reduced.
 レンズホルダ20に後端部には不図示のフランジ部が配置されており、当該フランジ部は不図示のねじによって冷却ユニット70の第1ベース部72及び第2ベース部73に固定される。投影レンズ15がレンズホルダ20に固定されると共にレンズホルダ20が冷却ユニット70に固定されることによって、投影レンズ15、レンズホルダ20、及び冷却ユニット70の相対的位置が固定される。また、リフレクタユニット30、第1の光源ユニット40及び第2の光源ユニット50は、冷却ユニット70に固定される。このため、リフレクタユニット30、第1の光源ユニット40、及び第2の光源ユニット50と投影レンズ15とレンズホルダ20との相対的位置も固定される。 A flange portion (not shown) is arranged at the rear end portion of the lens holder 20, and the flange portion is fixed to the first base portion 72 and the second base portion 73 of the cooling unit 70 by a screw (not shown). By fixing the projection lens 15 to the lens holder 20 and fixing the lens holder 20 to the cooling unit 70, the relative positions of the projection lens 15, the lens holder 20, and the cooling unit 70 are fixed. Further, the reflector unit 30, the first light source unit 40, and the second light source unit 50 are fixed to the cooling unit 70. Therefore, the relative positions of the reflector unit 30, the first light source unit 40, the second light source unit 50, the projection lens 15, and the lens holder 20 are also fixed.
 図3に示すように、投影レンズ15は、前方に向かって凸状のレンズである。投影レンズ15は、第1の光源42及び第2の光源52の前方において第1の光源42の出射面42fの法線及び第2の光源52の出射面52fの法線が通る位置に配置される。本実施形態の車両用前照灯1では、投影レンズ15の焦点は、シェード35の前方端35cと投影レンズ15との間に設けられる。投影レンズ15は、第1の光源42から出射する第1の光及び第2の光源52から出射する第2の光が入射する入射面151と、入射面151から投影レンズ15に入射した第1の光及び第2の光を前方に向けて出射する出射面153とを有する。従って、投影レンズ15は、投影レンズ15の背面側の入射面151から入射した第1の光及び第2の光を、投影レンズ15の正面側の出射面153から前方に向けて投影する。 As shown in FIG. 3, the projection lens 15 is a lens that is convex toward the front. The projection lens 15 is arranged in front of the first light source 42 and the second light source 52 at a position where the normal of the exit surface 42f of the first light source 42 and the normal of the exit surface 52f of the second light source 52 pass. To. In the vehicle headlight 1 of the present embodiment, the focal point of the projection lens 15 is provided between the front end 35c of the shade 35 and the projection lens 15. The projection lens 15 has an incident surface 151 on which the first light emitted from the first light source 42 and the second light emitted from the second light source 52 are incident, and a first incident surface 151 incident on the projection lens 15. It has an exit surface 153 that emits the light of the above and the second light toward the front. Therefore, the projection lens 15 projects the first light and the second light incident from the incident surface 151 on the back side of the projection lens 15 toward the front from the exit surface 153 on the front side of the projection lens 15.
 本実施形態では、入射面151は、3つの第1入射面151aと、2つの第2入射面151bとを有する。 In the present embodiment, the incident surface 151 has three first incident surfaces 151a and two second incident surfaces 151b.
 第1入射面151aは、入射面151において第1の光の一部が入射する入射領域と、入射面151において第2の光が入射する入射領域とに配置される。第1入射面151aに入射する第1の光はロービーム用の第1配光パターンを形成する光であり、第1入射面151aに入射する第2の光はハイビーム用の配光パターンを形成する光である。 The first incident surface 151a is arranged in an incident region where a part of the first light is incident on the incident surface 151 and an incident region where the second light is incident on the incident surface 151. The first light incident on the first incident surface 151a is the light forming the first light distribution pattern for the low beam, and the second light incident on the first incident surface 151a forms the light distribution pattern for the high beam. It is light.
 第2入射面151bは、入射面151において第1の光の別の一部が入射する入射領域に配置される。第2入射面151bに入射する第1の光は、オーバーヘッドサイン光用の第2配光パターンを形成する光である。オーバーヘッドサイン光用の第2配光パターンは、ロービーム用の第1配光パターンよりも上方に投影される配光パターンである。また、第2入射面151bには、第2の光も入射する。 The second incident surface 151b is arranged on the incident surface 151 in an incident region where another part of the first light is incident. The first light incident on the second incident surface 151b is light that forms a second light distribution pattern for overhead sine light. The second light distribution pattern for overhead sine light is a light distribution pattern projected above the first light distribution pattern for low beam. Further, the second light is also incident on the second incident surface 151b.
 次に、入射面151における3つの第1入射面151a及び2つの第2入射面151bの位置について説明する。 Next, the positions of the three first incident surfaces 151a and the two second incident surfaces 151b on the incident surface 151 will be described.
 投影レンズ15の上端から下端に向かって、第1入射面151a及び第2入射面151bは、交互に隣り合って連続して配置される。投影レンズ15の上端及び下端には、第1入射面151aが配置される。 From the upper end to the lower end of the projection lens 15, the first incident surface 151a and the second incident surface 151b are arranged alternately adjacent to each other and continuously. A first incident surface 151a is arranged at the upper end and the lower end of the projection lens 15.
 投影レンズ15の最も上端に位置する第1入射面151aは、入射面151において第1の光及び第2の光が入射する領域に配置される。この第1入射面151aに入射する第1の光は、ロービーム用の第1配光パターンのカットラインを形成する光である。また、当該第1入射面151aよりも下方に配置される他の2つの第1入射面151aは、入射面151において第1の光及び第2の光が入射する領域に配置される。 The first incident surface 151a located at the uppermost end of the projection lens 15 is arranged on the incident surface 151 in a region where the first light and the second light are incident. The first light incident on the first incident surface 151a is light that forms a cut line of the first light distribution pattern for the low beam. Further, the other two first incident surfaces 151a arranged below the first incident surface 151a are arranged on the incident surface 151 in a region where the first light and the second light are incident.
 2つの第2入射面151bは、入射面151において第1の光が入射する領域に配置される。投影レンズ15の上下方向において、一方の第2入射面151bは、他方の第2入射面151bよりも上方に配置される。 The two second incident surfaces 151b are arranged on the incident surface 151 in a region where the first light is incident. In the vertical direction of the projection lens 15, one second incident surface 151b is arranged above the other second incident surface 151b.
 図3に示す投影レンズ15の上下方向における投影レンズ15の断面において、第2入射面151bは、投影レンズ15の下方に向かうにしたがって出射面153に近づくように投影レンズ15の中心軸C方向に対して傾斜している傾斜面である。従って、投影レンズ15の上下方向において上側に配置される一方の第2入射面151bによって、投影レンズ15の上下方向において最も上側に配置される第1入射面151aは後方に配置され、3つの第1入射面151aのうち中央に配置される第1入射面151aは前方に配置される。また、他方の第2入射面151bによって、投影レンズ15の上下方向において最も下側に配置される第1入射面151aはさらに前方に配置される。 In the cross section of the projection lens 15 in the vertical direction of the projection lens 15 shown in FIG. 3, the second incident surface 151b is directed toward the central axis C of the projection lens 15 so as to approach the exit surface 153 toward the lower side of the projection lens 15. It is an inclined surface that is inclined with respect to it. Therefore, one of the second incident surfaces 151b arranged on the upper side in the vertical direction of the projection lens 15 causes the first incident surface 151a arranged on the uppermost side in the vertical direction of the projection lens 15 to be arranged on the rear side. The first incident surface 151a arranged in the center of the one incident surface 151a is arranged in the front. Further, the first incident surface 151a arranged on the lowermost side in the vertical direction of the projection lens 15 is further arranged forward by the other second incident surface 151b.
 図5は、出射面153側から視た投影レンズ15の正面図である。図5では、投影レンズ15の背面である入射面151に配置される第2入射面151bを破線で投影している。第2入射面151bは、投影レンズ15の左右方向に沿って延在している。また、第2入射面151bは、投影レンズ15の左右方向において投影レンズ15の一端から投影レンズ15の他端まで延在している。入射面151において、上記のように配置される第2入射面151b以外の部分は、第1入射面151aである。 FIG. 5 is a front view of the projection lens 15 viewed from the exit surface 153 side. In FIG. 5, the second incident surface 151b arranged on the incident surface 151, which is the back surface of the projection lens 15, is projected by a broken line. The second incident surface 151b extends along the left-right direction of the projection lens 15. Further, the second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15. The portion of the incident surface 151 other than the second incident surface 151b arranged as described above is the first incident surface 151a.
 図5に示すように、出射面153は、第1出射面153aと、2つの第2出射面153bとを有する。 As shown in FIG. 5, the exit surface 153 has a first exit surface 153a and two second exit surfaces 153b.
 図5に示すように、出射面153側から投影レンズ15を平面視する場合、投影レンズ15の左右方向において、一方の第2出射面153bは投影レンズ15の一端側に配置され、他方の第2出射面153bは一方の第2出射面153bから離れて投影レンズ15の他端側に配置される。 As shown in FIG. 5, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, one second exit surface 153b is arranged on one end side of the projection lens 15 in the left-right direction of the projection lens 15, and the other second emission surface 153b is arranged. The two exit surfaces 153b are arranged on the other end side of the projection lens 15 apart from one second exit surface 153b.
 図5に示すように、出射面153側から投影レンズ15を平面視する場合、2つの第2出射面153bの一部は、投影レンズ15の上下方向において最も上側に配置される第1入射面151aに重なる位置に配置される。また、出射面153側から投影レンズ15を平面視する場合、2つの第2出射面153bの別の一部は、投影レンズ15の上端側に配置される一方の第2入射面151bの一部と重なる位置に配置される。当該一部とは、投影レンズ15の左右方向において、第2入射面151bの一端と他端との間である。それぞれの第2出射面153bは互いにずれて配置されているため、一方の第2出射面153bが最も上側に配置される第1入射面151a及び第2入射面151bに重なる部分は、他方の第2出射面153bが最も上側に配置される第1入射面151a及び第2入射面151bに重なる部分とはずれて配置される。また、出射面153側から投影レンズ15を平面視する場合、それぞれの第2出射面153bの残りの一部は、投影レンズ15の下端側に配置される他方の第2入射面151bと重ならず、3つの第1入射面151aのうちの中央に配置される第1入射面151aに重なる位置に配置される。従って、それぞれの第2出射面153bは、最も上側に配置される第1入射面151aから一方の第2入射面151bと他方の第2入射面151bとの間に位置する第1入射面151aまで延在している。出射面153側から投影レンズ15を平面視する場合、それぞれの第2出射面153bは、一方の第2入射面151b及び中央に配置される第1入射面151aよりも最も上側に配置される第1入射面151aに多く重なる。出射面153において、第2出射面153b以外の部分は第1出射面153aであり、第2出射面153bは第1出射面153aに連続して隣り合って配置される。 As shown in FIG. 5, when the projection lens 15 is viewed in a plan view from the emission surface 153 side, a part of the two second emission surfaces 153b is the first incident surface arranged on the uppermost side in the vertical direction of the projection lens 15. It is arranged at a position overlapping 151a. Further, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, another part of the two second exit surfaces 153b is a part of one second incident surface 151b arranged on the upper end side of the projection lens 15. It is placed at a position that overlaps with. The part is between one end and the other end of the second incident surface 151b in the left-right direction of the projection lens 15. Since the second exit surfaces 153b are arranged so as to be offset from each other, the portion where one second exit surface 153b overlaps the first incident surface 151a and the second incident surface 151b arranged on the uppermost side is the other second. 2 The exit surface 153b is arranged away from the portion overlapping the first incident surface 151a and the second incident surface 151b, which are arranged on the uppermost side. Further, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, if the remaining part of each second exit surface 153b overlaps with the other second incident surface 151b arranged on the lower end side of the projection lens 15. Instead, it is arranged at a position overlapping the first incident surface 151a arranged in the center of the three first incident surfaces 151a. Therefore, each second exit surface 153b is from the first incident surface 151a arranged on the uppermost side to the first incident surface 151a located between one second incident surface 151b and the other second incident surface 151b. It is postponed. When the projection lens 15 is viewed in a plan view from the exit surface 153 side, each second exit surface 153b is arranged on the uppermost side of the one second incident surface 151b and the first incident surface 151a arranged in the center. It overlaps a lot with one incident surface 151a. In the exit surface 153, the portion other than the second exit surface 153b is the first exit surface 153a, and the second exit surface 153b is continuously arranged adjacent to the first exit surface 153a.
 図6は、図5に示すA-A線における投影レンズ15の断面図である。図7は、図5に示すB-B線における投影レンズの断面図である。 FIG. 6 is a cross-sectional view of the projection lens 15 on the AA line shown in FIG. FIG. 7 is a cross-sectional view of the projection lens on the line BB shown in FIG.
 第1出射面153aは、球面の一部であり、一定の曲率で曲がっている曲面である。第1出射面153aは、前方に向かって凸状である。 The first exit surface 153a is a part of a spherical surface and is a curved surface that is curved with a constant curvature. The first exit surface 153a is convex toward the front.
 第2出射面153bは、第1出射面153aの曲率とは異なる曲率で曲がっている曲面である。例えば、第2出射面153bの曲率は、第1出射面153aの曲率よりも大きくされている。また、第2出射面153bでは、第2出射面153bが並列する図6に示す断面における第2出射面153bの曲率は、当該並列方向と垂直な方向における図7に示す断面における第2出射面153bの曲率よりも大きくされている。ここで、図6及び図7に示す破線は、第2出射面153bが出射面153に設けられていないと想定した場合における第1出射面153aの仮想部分153dを示す。仮想部分153dは、図6及び図7に示すように実在する部分における第1出射面153aの延長線上に位置する。破線で示す仮想部分153dと第2出射面153bとを比較すると、第2出射面153bは仮想部分153dよりも前方に向かって凸状である。仮想部分153dに対する第2出射面153bの前方への最大突出量は、例えば、数μmである。 The second exit surface 153b is a curved surface that is curved with a curvature different from the curvature of the first exit surface 153a. For example, the curvature of the second exit surface 153b is made larger than the curvature of the first exit surface 153a. Further, on the second exit surface 153b, the curvature of the second exit surface 153b in the cross section shown in FIG. 6 in which the second exit surface 153b is parallel is the second exit surface in the cross section shown in FIG. 7 in the direction perpendicular to the parallel direction. It is made larger than the curvature of 153b. Here, the broken lines shown in FIGS. 6 and 7 indicate a virtual portion 153d of the first exit surface 153a when it is assumed that the second exit surface 153b is not provided on the exit surface 153. The virtual portion 153d is located on an extension of the first exit surface 153a in the actual portion as shown in FIGS. 6 and 7. Comparing the virtual portion 153d shown by the broken line and the second exit surface 153b, the second exit surface 153b is convex toward the front of the virtual portion 153d. The maximum amount of protrusion of the second exit surface 153b forward with respect to the virtual portion 153d is, for example, several μm.
 図6では、第1出射面153aと第2出射面153bとの境界における第1出射面153aの接線を接線155として一点鎖線で図示している。第2出射面153bの一部は、接線155よりも前方の位置に配置される。 In FIG. 6, the tangent line of the first exit surface 153a at the boundary between the first exit surface 153a and the second exit surface 153b is shown as a tangent line 155 as a alternate long and short dash line. A part of the second exit surface 153b is arranged at a position in front of the tangent line 155.
 第1出射面153aは、ロービーム用の第1配光パターンを形成する第1の光と、オーバーヘッドサイン光用の第2配光パターンを形成する第1の光と、ハイビーム用の配光パターンを形成する第2の光とを出射する。 The first exit surface 153a comprises a first light forming a first light distribution pattern for a low beam, a first light forming a second light distribution pattern for overhead sine light, and a light distribution pattern for a high beam. It emits a second light to be formed.
 第2出射面153bは、ロービーム用の第1配光パターンを形成する第1の光と、オーバーヘッドサイン光用の第2配光パターンを形成する第1の光と、ハイビーム用の配光パターンを形成する第2の光とを出射する。第2出射面153bは、ロービーム用の第1配光パターンにおいて第1の光が広がるようにロービーム用の第1配光パターンを形成する第1の光を出射する。また、図7に示す第2出射面153bにおいて、第2出射面153bを通過する光と第1出射面153aの仮想部分153dを通過する光とを比較すると、第2出射面153bは、第2出射面153bを通過する光を仮想部分153dを通過する光よりも投影レンズ15の下方側に向けて出射する。 The second exit surface 153b comprises a first light forming a first light distribution pattern for low beams, a first light forming a second light distribution pattern for overhead sine light, and a light distribution pattern for high beams. It emits a second light to be formed. The second exit surface 153b emits the first light that forms the first light distribution pattern for the low beam so that the first light spreads in the first light distribution pattern for the low beam. Further, in the second exit surface 153b shown in FIG. 7, when the light passing through the second exit surface 153b and the light passing through the virtual portion 153d of the first exit surface 153a are compared, the second exit surface 153b is the second. The light passing through the exit surface 153b is emitted toward the lower side of the projection lens 15 with respect to the light passing through the virtual portion 153d.
 次に、本実施形態の車両用前照灯1からの光の出射及び車両用前照灯1の作用について説明する。図8は、図7に示す投影レンズの断面における第1の光源42及び第2の光源52から出射する光の光路例を概略的に示す図である。なお、図6及び図7において第1出射面153aの仮想部分153dを破線で示したように、図8でも仮想部分153dを破線で示している。また、図8に示す各反射面の角度、光の反射角や屈折角等は正確でない場合がある。上記のように、車両用前照灯1は、車両の左右に対称に設けられる。以下の配光の説明では、左右に設けられる車両用前照灯1が同様に点灯または消灯する場合の配光について説明する。 Next, the emission of light from the vehicle headlight 1 and the operation of the vehicle headlight 1 of the present embodiment will be described. FIG. 8 is a diagram schematically showing an example of an optical path of light emitted from a first light source 42 and a second light source 52 in the cross section of the projection lens shown in FIG. As in FIGS. 6 and 7, the virtual portion 153d of the first exit surface 153a is indicated by a broken line, and in FIG. 8, the virtual portion 153d is also shown by a broken line. Further, the angle of each reflecting surface, the reflection angle of light, the refraction angle, and the like shown in FIG. 8 may not be accurate. As described above, the vehicle headlights 1 are provided symmetrically on the left and right sides of the vehicle. In the following description of the light distribution, the light distribution when the vehicle headlights 1 provided on the left and right are similarly turned on or off will be described.
 まず、第1の光源42から出射するロービーム用の第1の光L11,L12,L13について説明する。第1の光L11,L12,L13は、以下に説明するように入射面151から投影レンズ15に入射する。そして、当該第1の光L11,L12,L13は、投影レンズ15を透過して出射面153からフロントカバー12を介して前方に出射する。これにより、第1の光L11,L12,L13は、図9に示すロービーム用の第1配光パターンPLを形成する。 First, the first light L11, L12, L13 for the low beam emitted from the first light source 42 will be described. The first light L11, L12, L13 is incident on the projection lens 15 from the incident surface 151 as described below. Then, the first light L11, L12, L13 passes through the projection lens 15 and is emitted forward from the exit surface 153 via the front cover 12. As a result, the first lights L11, L12, and L13 form the first light distribution pattern PL for the low beam shown in FIG.
 第1の光源42におけるそれぞれのLEDでは、出射面42fから垂直な方向に出射する第1の光L11の強度は、他の方向に出射する第1の光L12,L13の強度に対して相対的に強くなる。それぞれのLEDの出射面42fの法線は、前方斜め下方に向かって延在する。このため、出射面42fから垂直に出射する第1の光L11は、シェード35の前方端35cに向かって出射し、シェード35の前方端35c近傍またはシェード35の前方端35cより前方を通る。よって、第1の光源42の出射面42fから垂直に出射する第1の光L11の全部または一部がシェード35の前方端35c近傍に照射され、シェード35の前方端35cに入射する第1の光L11の光量が多くなる。上記した第1の光L11は、例えば、投影レンズ15の上下方向において3つの第1入射面151aのなかで中央に配置される当該第1入射面151aから投影レンズ15に入射する。また、第1の光のうちシェード35の前方端35cより後方に照射される光の一部は、シェード35によって遮蔽される。シェード35がこのように第1の光の一部を遮蔽することによって、シェード35の前方端35cは第1の光によるロービーム用の第1配光パターンPLのカットラインを形成する。上記のように第1の光の一部はカットラインが形成されるシェード35の前方端35cに直接入射すると共に前方端35cに入射する第1の光の光量が多くなり、シェード35の前方端35c近傍が明るくなり易い。ここで、投影レンズ15の焦点15fがシェード35の前方端35cと投影レンズ15との間、すなわちシェード35の前方端35c近傍に形成されることによって、ロービーム用の第1配光パターンPLのカットライン近傍は明るくなる。なお、シェード35の前方端35cは、ロービーム用の所望のカットラインの形状に合わせた形状とされ、本実施形態では上記のように凹状に形成されている。 In each LED of the first light source 42, the intensity of the first light L11 emitted in the direction perpendicular to the exit surface 42f is relative to the intensity of the first lights L12 and L13 emitted in the other directions. Become strong in. The normal of the exit surface 42f of each LED extends diagonally forward and downward. Therefore, the first light L11 vertically emitted from the exit surface 42f is emitted toward the front end 35c of the shade 35 and passes near the front end 35c of the shade 35 or in front of the front end 35c of the shade 35. Therefore, all or part of the first light L11 vertically emitted from the exit surface 42f of the first light source 42 is irradiated in the vicinity of the front end 35c of the shade 35, and is incident on the front end 35c of the shade 35. The amount of light of the light L11 increases. The first light L11 described above is incident on the projection lens 15 from the first incident surface 151a arranged at the center of the three first incident surfaces 151a in the vertical direction of the projection lens 15, for example. Further, a part of the first light emitted behind the front end 35c of the shade 35 is blocked by the shade 35. By the shade 35 thus shielding a part of the first light, the front end 35c of the shade 35 forms a cut line of the first light distribution pattern PL for the low beam by the first light. As described above, a part of the first light is directly incident on the front end 35c of the shade 35 on which the cut line is formed, and the amount of light of the first light incident on the front end 35c is increased, so that the front end of the shade 35 is formed. The area around 35c tends to be bright. Here, the focal point 15f of the projection lens 15 is formed between the front end 35c of the shade 35 and the projection lens 15, that is, in the vicinity of the front end 35c of the shade 35, thereby cutting the first light distribution pattern PL for the low beam. The area around the line becomes brighter. The front end 35c of the shade 35 has a shape that matches the shape of a desired cut line for a low beam, and is formed in a concave shape as described above in the present embodiment.
 また、第1の光L11の図示しない他の一部は、第1反射面35a、第3反射面31r、第1サイドリフレクタ31a、及び第2サイドリフレクタ31bのいずれかによって前方に反射されて第1入射面151aから投影レンズ15に入射する。当該第1入射面151aは、例えば、投影レンズ15の上下方向において3つの第1入射面151aのなかで中央及び最も下側に配置される入射面である。 Further, the other part of the first light L11 (not shown) is reflected forward by any one of the first reflecting surface 35a, the third reflecting surface 31r, the first side reflector 31a, and the second side reflector 31b. 1 The incident surface 151a is incident on the projection lens 15. The first incident surface 151a is, for example, an incident surface arranged at the center and the lowermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15.
 第1反射面35aで反射される第1の光L11は、発散角が小さくなって前方に反射されて第1入射面151aから投影レンズ15に入射する。発散角が小さくなるため、第1の光の配光のうち所定の範囲は他の範囲より相対的に明るくなる。例えば第1反射面35aで反射される第1の光L11をシェード35の前方端35c近傍に集めることによって、ロービーム用の第1配光パターンPLのカットライン近傍はより明るくなる。 The first light L11 reflected by the first reflecting surface 35a has a small divergence angle, is reflected forward, and is incident on the projection lens 15 from the first incident surface 151a. Since the divergence angle is small, a predetermined range of the light distribution of the first light is relatively brighter than the other ranges. For example, by collecting the first light L11 reflected by the first reflecting surface 35a near the front end 35c of the shade 35, the vicinity of the cut line of the first light distribution pattern PL for the low beam becomes brighter.
 上記したように投影レンズ15に入射した第1の光L11は、投影レンズ15を透過して出射面153の第1出射面153aから出射する。 As described above, the first light L11 incident on the projection lens 15 passes through the projection lens 15 and is emitted from the first emission surface 153a of the emission surface 153.
 また、第1の光L12は、第3反射面31rによって反射されて、第1入射面151aから投影レンズ15に入射する。当該第1入射面151aは、投影レンズ15の上下方向において3つの第1入射面151aのなかで最も下側に配置される入射面である。そして、第1の光L12は、投影レンズ15を透過し、出射面153の第1出射面153aから出射する。第3反射面31rで反射される第1の光L12はより広い範囲に照射されることによって、ロービーム用の第1配光パターンPLが形成されることが好ましい。したがって、第3反射面31rで反射される第1の光L12は、発散されることが好ましい。 Further, the first light L12 is reflected by the third reflecting surface 31r and is incident on the projection lens 15 from the first incident surface 151a. The first incident surface 151a is an incident surface arranged on the lowermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15. Then, the first light L12 passes through the projection lens 15 and is emitted from the first exit surface 153a of the exit surface 153. It is preferable that the first light L12 reflected by the third reflecting surface 31r is irradiated in a wider range to form the first light distribution pattern PL for the low beam. Therefore, it is preferable that the first light L12 reflected by the third reflecting surface 31r is diverged.
 第1の光L13の少なくとも一部は、シェード35の前方端35cよりも前方を通り、第1入射面151aから投影レンズ15に直接入射する。当該第1入射面151aは、投影レンズ15の上下方向において3つの第1入射面151aのなかで最も上側に配置される入射面である。投影レンズ15に入射した第1の光L13は、投影レンズ15を透過して出射面153の第2出射面153bから出射する。第2出射面153bから出射する第1の光L13は、第1出射面153aから出射する第1の光L11よりも投影レンズ15の下方に向かって進行する。また、第1の光L13は、第2出射面153bによって、図8において破線の矢印L13aで示すように第1出射面153aの仮想部分153dを通過した場合よりも投影レンズ15の下方側に向けて出射する。 At least a part of the first light L13 passes in front of the front end 35c of the shade 35 and is directly incident on the projection lens 15 from the first incident surface 151a. The first incident surface 151a is an incident surface arranged on the uppermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15. The first light L13 incident on the projection lens 15 passes through the projection lens 15 and is emitted from the second emission surface 153b of the emission surface 153. The first light L13 emitted from the second exit surface 153b travels toward the lower side of the projection lens 15 than the first light L11 emitted from the first emission surface 153a. Further, the first light L13 is directed toward the lower side of the projection lens 15 by the second emission surface 153b as compared with the case where the second emission surface 153b passes through the virtual portion 153d of the first emission surface 153a as shown by the broken line arrow L13a in FIG. And exit.
 上記のように、第1の光L11,L12,L13は、入射面151から投影レンズ15に入射して投影レンズ15を透過し、出射面153からフロントカバー12を介して前方に出射する。また、第1の光源42は、投影レンズ15の左右において並列された複数のLEDからなる。従って、例えば、第1の光L11,L12の一部は、図8に示す断面とは異なる断面における出射面153の第1出射面153aからも出射する。この第1出射面153aは、例えば、図5における2つの第2出射面153bの間に位置する第1出射面153aを示す。これにより、第1の光L11,L12,L13は、図9に示すロービーム用の第1配光パターンPLを形成する。 As described above, the first light L11, L12, L13 is incident on the projection lens 15 from the incident surface 151, passes through the projection lens 15, and is emitted forward from the exit surface 153 via the front cover 12. Further, the first light source 42 is composed of a plurality of LEDs arranged side by side on the left and right sides of the projection lens 15. Therefore, for example, a part of the first light L11 and L12 is also emitted from the first exit surface 153a of the emission surface 153 in a cross section different from the cross section shown in FIG. The first exit surface 153a indicates, for example, a first exit surface 153a located between the two second exit surfaces 153b in FIG. As a result, the first lights L11, L12, and L13 form the first light distribution pattern PL for the low beam shown in FIG.
 また、第1の光源42は、第1の光の一部である第1の光L14を出射する。第1の光L14は、投影レンズ15の上下方向において2つの第2入射面151bのなかで最も上側に配置される第2入射面151bに直接進行し、当該第2入射面151bから投影レンズ15に入射する。第2入射面151bは、投影レンズ15の左右方向において投影レンズ15の一端から投影レンズ15の他端まで延在している。従って、第2入射面151bが投影レンズ15の一端から投影レンズ15の他端まで延在していない場合に比べて、第2入射面151bにおける入射領域が広がり、第1の光L14は第2入射面151bに入射し易くなる。当該第1の光L14は、投影レンズ15を透過し、出射面153の第2出射面153bからフロントカバー12を介して前方に出射する。第1の光L14は、第2出射面153bによって、図8において破線の矢印L14aで示すように第1出射面153aの仮想部分153dを通過した場合よりも投影レンズ15の下方側に向けて出射する。また、第2入射面151bは、投影レンズ15の下方に向かうにしたがって出射面153に近づくように投影レンズの中心軸方向に対して傾斜する傾斜面である。従って、当該第1の光L14は、ロービーム用の第1配光パターンPLのカットラインを形成する第1の光L11よりも上方に出射する。これにより、第1の光L14は、ロービーム用の第1配光パターンPLの照射領域よりも上方に投影される図9に示すオーバーヘッドサイン光用の第2配光パターンPOを形成する。 Further, the first light source 42 emits the first light L14 which is a part of the first light. The first light L14 travels directly to the second incident surface 151b arranged on the uppermost side of the two second incident surfaces 151b in the vertical direction of the projection lens 15, and the projection lens 15 travels directly from the second incident surface 151b. Incident on. The second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15. Therefore, as compared with the case where the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15, the incident region on the second incident surface 151b is widened, and the first light L14 is second. It becomes easy to enter the incident surface 151b. The first light L14 passes through the projection lens 15 and is emitted forward from the second exit surface 153b of the exit surface 153 via the front cover 12. The first light L14 is emitted by the second exit surface 153b toward the lower side of the projection lens 15 as compared with the case where the first light L14 passes through the virtual portion 153d of the first emission surface 153a as shown by the broken line arrow L14a in FIG. To do. The second incident surface 151b is an inclined surface that is inclined with respect to the central axis direction of the projection lens so as to approach the exit surface 153 toward the lower side of the projection lens 15. Therefore, the first light L14 is emitted above the first light L11 forming a cut line of the first light distribution pattern PL for the low beam. As a result, the first light L14 forms the second light distribution pattern PO for the overhead sine light shown in FIG. 9, which is projected above the irradiation region of the first light distribution pattern PL for the low beam.
 ところで、第1の光の一部が投影レンズ15の左右方向に沿って延在する第2入射面151bに入射したとする。当該第1の光は、オーバーヘッドサイン光用の第2配光パターンPOを形成する第1の光L14とは別の光であり、ロービーム用の第1配光パターンPLを形成する光である。当該第1の光は、第2入射面151bに入射すると、第1の光L14と同様に、第2入射面151bを通じてロービーム用の第1配光パターンPLの照射領域よりも上方に投影されてしまう。これにより、ロービーム用の第1配光パターンPLに意図しない横すじ状のむらが発生してしまう懸念がある。 By the way, it is assumed that a part of the first light is incident on the second incident surface 151b extending along the left-right direction of the projection lens 15. The first light is different from the first light L14 that forms the second light distribution pattern PO for overhead sine light, and is the light that forms the first light distribution pattern PL for the low beam. When the first light is incident on the second incident surface 151b, it is projected above the irradiation region of the first light distribution pattern PL for the low beam through the second incident surface 151b, similarly to the first light L14. It ends up. As a result, there is a concern that unintended horizontal streak-like unevenness may occur in the first light distribution pattern PL for the low beam.
 しかしながら、本実施形態では、ロービーム用の第1配光パターンPLを形成する第1の光の少なくとも一部の光は、第2出射面153bから出射する。第2出射面153bの一部は、第1出射面153aと第2出射面153bとの境界における第1出射面153aの接線155よりも前方の位置に配置される。このため、第2出射面153bがロービーム用の第1配光パターンPLを形成する第1の光を出射すると、ロービーム用の第1配光パターンPLにおいて第1の光が広がり、ロービーム用の第1配光パターンPLにおける意図しない横すじ状のむらの発生が抑制される。 However, in the present embodiment, at least a part of the first light forming the first light distribution pattern PL for the low beam is emitted from the second exit surface 153b. A part of the second exit surface 153b is arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second emission surface 153b. Therefore, when the second exit surface 153b emits the first light forming the first light distribution pattern PL for the low beam, the first light spreads in the first light distribution pattern PL for the low beam, and the first light for the low beam is emitted. 1 The occurrence of unintended horizontal streaks in the light distribution pattern PL is suppressed.
 次に、第2の光源52から出射するハイビーム用の第2の光L21,L22,L23,L24,L25について説明する。第2の光L21,L22,L23,L24,L25は、以下に説明するように入射面151から投影レンズ15に入射する。まず、第2の光L21,L22は、投影レンズ15の上下方向において3つの第1入射面151aのなかで最も上側に配置される第1入射面151aから投影レンズ15に入射する。第2の光L23,L24は、投影レンズ15の上下方向において3つの第1入射面151aのなかで最も下側に配置される第1入射面151aから投影レンズ15に入射する。また、第2の光L25は、投影レンズ15の上下方向において2つの第2入射面151bのなかで最も上側に配置される第2入射面151bから投影レンズ15に入射する。そして、当該第2の光L21,L22,L23,L24,L25は、投影レンズ15を透過し、出射面153からフロントカバー12を介して前方に出射する。このとき、第2の光L21,L22,L25の少なくとも一部は第1の光L11,L12,L13よりも上方に向けて出射する。したがって、第2の光L21,L22の少なくとも一部によって上記カットラインよりも上方に配光が形成される。また、第2の光源52から第2の光が出射する場合、第1の光源42からも第1の光が出射する。従って、第2の光源52から出射する第2の光による配光と第1の光源42から出射する第1の光による配光とが合わさり、図10に示すハイビーム用の配光パターンPHが形成される。また、第2の光L25は、オーバーヘッドサイン光用の第2配光パターンPOを形成する第1の光L14よりも上方に向けて出射する。従って、ハイビーム用の配光パターンPHの外縁は、オーバーヘッドサイン光用の第2配光パターンPOの外縁よりも外側に形成される。以下に、第2の光L21,L22,L23,L24,L25それぞれについて説明する。 Next, the second lights L21, L22, L23, L24, and L25 for the high beam emitted from the second light source 52 will be described. The second light L21, L22, L23, L24, L25 is incident on the projection lens 15 from the incident surface 151 as described below. First, the second lights L21 and L22 are incident on the projection lens 15 from the first incident surface 151a arranged on the uppermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15. The second lights L23 and L24 are incident on the projection lens 15 from the first incident surface 151a arranged on the lowermost side of the three first incident surfaces 151a in the vertical direction of the projection lens 15. Further, the second light L25 is incident on the projection lens 15 from the second incident surface 151b arranged on the uppermost side of the two second incident surfaces 151b in the vertical direction of the projection lens 15. Then, the second light L21, L22, L23, L24, L25 passes through the projection lens 15 and is emitted forward from the exit surface 153 via the front cover 12. At this time, at least a part of the second lights L21, L22, and L25 is emitted upward from the first lights L11, L12, and L13. Therefore, at least a part of the second lights L21 and L22 forms a light distribution above the cut line. Further, when the second light is emitted from the second light source 52, the first light is also emitted from the first light source 42. Therefore, the light distribution by the second light emitted from the second light source 52 and the light distribution by the first light emitted from the first light source 42 are combined to form the light distribution pattern PH for the high beam shown in FIG. Will be done. Further, the second light L25 is emitted upward from the first light L14 forming the second light distribution pattern PO for the overhead sine light. Therefore, the outer edge of the light distribution pattern PH for the high beam is formed outside the outer edge of the second light distribution pattern PO for the overhead sine light. The second light L21, L22, L23, L24, and L25 will be described below.
 第2の光L21,L22は、第2の光源52におけるそれぞれのLEDの出射面52fから出射する。それぞれのLEDの出射面52fの法線は、前方斜め上方に向かって延在する。このため、出射面52fから垂直に出射する第2の光L21は、シェード35の前方端35cに向かって出射し、シェード35の前方端35c近傍が明るくなり易い。ここで、上記のように投影レンズ15の焦点がシェード35の前方端35c近傍に形成されることによって、上記カットライン近傍、すなわち第1の光の配光と第2の光の配光とが重なる部分が他の部分より相対的に明るくなる。 The second lights L21 and L22 are emitted from the exit surface 52f of each LED in the second light source 52. The normal of the exit surface 52f of each LED extends diagonally forward and upward. Therefore, the second light L21 that is vertically emitted from the exit surface 52f is emitted toward the front end 35c of the shade 35, and the vicinity of the front end 35c of the shade 35 tends to be bright. Here, as described above, the focal point of the projection lens 15 is formed in the vicinity of the front end 35c of the shade 35, so that the vicinity of the cut line, that is, the light distribution of the first light and the light distribution of the second light are arranged. The overlapping part becomes relatively brighter than the other parts.
 シェード35の前方端35cよりも前方を通る第2の光L21の少なくとも一部は、最も上側に配置される第1入射面151aから投影レンズ15に直接入射する。また、第2の光の他の一部は、第2反射面35b、第4反射面32r、第1サイドリフレクタ32a、及び第2サイドリフレクタ32bのいずれかによって前方に反射されて第1入射面151aから投影レンズ15に入射する。 At least a part of the second light L21 passing in front of the front end 35c of the shade 35 is directly incident on the projection lens 15 from the first incident surface 151a arranged on the uppermost side. Further, the other part of the second light is reflected forward by any one of the second reflecting surface 35b, the fourth reflecting surface 32r, the first side reflector 32a, and the second side reflector 32b, and the first incident surface. It is incident on the projection lens 15 from 151a.
 また、第2の光L22は、第4反射面32rによって反射されて、最も上側に配置される第1入射面151aから投影レンズ15に入射する。そして、第2の光L22は、投影レンズ15を透過し、出射面153の第2出射面153bから出射する。第4反射面32rで反射される第2の光L22はより広い範囲に照射されることによって、第2の光の配光が形成されることが好ましい。したがって、第4反射面32rで反射される第2の光L22は、発散されることが好ましい。 Further, the second light L22 is reflected by the fourth reflecting surface 32r and is incident on the projection lens 15 from the first incident surface 151a arranged on the uppermost side. Then, the second light L22 passes through the projection lens 15 and is emitted from the second exit surface 153b of the exit surface 153. It is preferable that the second light L22 reflected by the fourth reflecting surface 32r is irradiated in a wider range to form a light distribution of the second light. Therefore, it is preferable that the second light L22 reflected by the fourth reflecting surface 32r is diverged.
 第2出射面153bを通過する第2の光L21,L22は、第2出射面153bによって、図8において破線の矢印L21a,L22aで示すように第1出射面153aの仮想部分153dを通過した場合よりも下方側に向けて出射する。 When the second light L21 and L22 passing through the second exit surface 153b pass through the virtual portion 153d of the first exit surface 153a by the second emission surface 153b as shown by the broken line arrows L21a and L22a in FIG. It emits toward the lower side.
 第2の光L23は、第2反射面35bによって発散角が小さくなって前方に反射され、最も下側の配置される第1入射面151aに進行する。次に、第2の光L23は、第1入射面151aから投影レンズ15に入射する。また、第2の光L24は、最も下側に配置される第1入射面151aに直接進行し、第1入射面151aから投影レンズ15に入射する。第2の光L23,L24は、投影レンズ15を透過して出射面153の第1出射面153aから出射する。このため、第2の光の配光のうち所定の範囲は他の範囲より相対的に明るくなる。例えば第2反射面35bで反射される第2の光L23をシェード35の前方端35c近傍に集めることによって、第1の光の配光と第2の光の配光とが重なる部分がより明るくなる。 The second light L23 is reflected forward by the second reflecting surface 35b with a small divergence angle, and travels to the first incident surface 151a arranged at the lowermost side. Next, the second light L23 is incident on the projection lens 15 from the first incident surface 151a. Further, the second light L24 travels directly to the first incident surface 151a arranged on the lowermost side, and is incident on the projection lens 15 from the first incident surface 151a. The second lights L23 and L24 pass through the projection lens 15 and are emitted from the first exit surface 153a of the exit surface 153. Therefore, a predetermined range of the second light distribution is relatively brighter than the other ranges. For example, by collecting the second light L23 reflected by the second reflecting surface 35b in the vicinity of the front end 35c of the shade 35, the portion where the light distribution of the first light and the light distribution of the second light overlap becomes brighter. Become.
 また、第2の光L25は、最も上側に配置される第2入射面151bに直接進行し、当該第2入射面151bから投影レンズ15に入射する。第2入射面151bは、投影レンズ15の左右方向において投影レンズ15の一端から投影レンズ15の他端まで延在している。従って、第2入射面151bが投影レンズ15の一端から投影レンズ15の他端まで延在していない場合に比べて、第2入射面151bにおける入射領域が広がり、第2の光L25は第2入射面151bに入射し易くなる。当該第2の光L25は、投影レンズ15を透過し、出射面153の第2出射面153bから出射する。第2出射面153bを通過する第2の光L25は、第2出射面153bによって、図8において破線の矢印L25aで示すように第1出射面153aの仮想部分153dを通過した場合よりも下方側に向けて出射する。また、第2入射面151bは、投影レンズ15の下方に向かうにしたがって出射面153に近づくように投影レンズ15の中心軸方向に対して傾斜する傾斜面である。従って、当該第2の光L25は、ロービーム用の第1配光パターンPLのカットラインを形成する第1の光L11及びオーバーヘッドサイン光用の第2配光パターンPOを形成する第1の光L14よりも上方に出射する。 Further, the second light L25 travels directly to the second incident surface 151b arranged on the uppermost side, and is incident on the projection lens 15 from the second incident surface 151b. The second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15. Therefore, as compared with the case where the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15, the incident region on the second incident surface 151b is widened, and the second light L25 is second. It becomes easy to enter the incident surface 151b. The second light L25 passes through the projection lens 15 and is emitted from the second exit surface 153b of the exit surface 153. The second light L25 passing through the second exit surface 153b is lower than the case where the second light L25 passes through the virtual portion 153d of the first emission surface 153a by the second emission surface 153b as shown by the broken line arrow L25a in FIG. Exit toward. The second incident surface 151b is an inclined surface that is inclined with respect to the central axis direction of the projection lens 15 so as to approach the exit surface 153 toward the lower side of the projection lens 15. Therefore, the second light L25 is the first light L11 forming the cut line of the first light distribution pattern PL for the low beam and the first light L14 forming the second light distribution pattern PO for the overhead sine light. It emits above.
 上記のように、第2の光L21,L22,L23,L24,L25は、入射面151から投影レンズ15に入射して投影レンズ15を透過し、出射面153からフロントカバー12を介して前方に出射する。また、第2の光源52は、投影レンズ15の左右において並列された複数のLEDからなる。従って、例えば、第2の光L21,L22,L25の一部は、図8に示す断面とは異なる断面における出射面153の第1出射面153aからも出射する。この第1出射面153aは、例えば、図5における2つの第2出射面153bの間に位置する第1出射面153aを示す。これにより、第2の光L21,L22,L23,L24,L25は、第1の光L11,L12,L13と共に図10に示すハイビーム用の配光パターンPHを形成する。また、第2の光L25は、第1の光L14よりも上方に出射する。従って、ハイビーム用の配光パターンPHは、オーバーヘッドサイン光用の第2配光パターンPOを包含する。 As described above, the second light L21, L22, L23, L24, L25 enters the projection lens 15 from the incident surface 151, passes through the projection lens 15, and moves forward from the exit surface 153 via the front cover 12. Exit. The second light source 52 is composed of a plurality of LEDs arranged side by side on the left and right sides of the projection lens 15. Therefore, for example, a part of the second lights L21, L22, and L25 is also emitted from the first exit surface 153a of the emission surface 153 in a cross section different from the cross section shown in FIG. The first exit surface 153a indicates, for example, a first exit surface 153a located between the two second exit surfaces 153b in FIG. As a result, the second light L21, L22, L23, L24, and L25 together with the first light L11, L12, and L13 form the light distribution pattern PH for the high beam shown in FIG. Further, the second light L25 is emitted above the first light L14. Therefore, the light distribution pattern PH for the high beam includes the second light distribution pattern PO for the overhead sine light.
 以上のように、本実施形態の車両用前照灯1は、第1の光を出射する第1の光源42と、第1の光が入射する入射面151及び第1の光を前方に向けて出射する出射面153を有し、前方に向かって凸状の投影レンズ15と、を備える。入射面151は、ロービーム用の第1配光パターンを形成する第1の光の一部が入射する第1入射面151aと、ロービーム用の第1配光パターンよりも上方に投影されるオーバーヘッドサイン光用の第2配光パターンを形成する第1の光の別の一部が入射し、第1入射面151aに連続して隣り合って配置される第2入射面151bと、を有する。第2入射面151bは、投影レンズ15の左右方向に沿って延在する。出射面153は、曲面である第1出射面153aと、第1出射面153aに連続して隣り合って配置される第2出射面153bと、を有する。第1出射面153aは、ロービーム用の第1配光パターンを形成する第1の光及びオーバーヘッドサイン光用の第2配光パターンを形成する第1の光を出射する。第2出射面153bは、少なくともロービーム用の第1配光パターンを形成する第1の光を出射する。第2出射面153bの一部は、第1出射面153aと第2出射面153bとの境界における第1出射面153aの接線155よりも前方の位置に配置される。 As described above, in the vehicle headlight 1 of the present embodiment, the first light source 42 that emits the first light, the incident surface 151 on which the first light is incident, and the first light are directed forward. It has an exit surface 153 that emits light, and includes a projection lens 15 that is convex toward the front. The incident surface 151 is a first incident surface 151a on which a part of the first light forming the first light distribution pattern for the low beam is incident, and an overhead sign projected above the first light distribution pattern for the low beam. It has a second incident surface 151b in which another part of the first light forming a second light distribution pattern for light is incident and is continuously arranged adjacent to the first incident surface 151a. The second incident surface 151b extends along the left-right direction of the projection lens 15. The exit surface 153 has a first exit surface 153a which is a curved surface and a second exit surface 153b which is continuously arranged adjacent to the first exit surface 153a. The first exit surface 153a emits the first light forming the first light distribution pattern for the low beam and the first light forming the second light distribution pattern for the overhead sine light. The second exit surface 153b emits first light that forms at least a first light distribution pattern for the low beam. A part of the second exit surface 153b is arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second emission surface 153b.
 本実施形態の車両用前照灯1では、第2入射面151bは第1入射面151aに連続して隣り合って配置されており、第2入射面151bは投影レンズの左右方向に沿って延在する。この場合に、第1の光源42からの第1の光の一部が本来入射すべき第1入射面151aではなく第2入射面151bに入射してしまうと、当該第1の光はロービーム用の第1配光パターンの投影位置よりも上方に投影されることがある。このため、ロービーム用の第1配光パターンに意図しない横すじ状のむらが発生してしまう懸念がある。しかしながら、本実施形態の車両用前照灯1では、第2出射面153bが少なくともロービーム用の第1配光パターンを形成する第1の光を出射し、第2出射面153bの一部は、第1出射面153aと第2出射面153bとの境界における第1出射面153aの接線155よりも前方の位置に配置される。このため、第2出射面153bがロービーム用の第1配光パターンを形成する光を出射すると、ロービーム用の第1配光パターンにおいて第1の光が広がり得、ロービーム用の第1配光パターンにおける意図しない横すじ状のむらの発生が抑制され得る。従って、この車両用前照灯1によれば、ロービーム用の配光パターン及びオーバーヘッドサイン光用の配光パターンが投影される状態で、ロービーム用の配光パターンにおける意図しない横すじ状のむらの発生が抑制され得る。 In the vehicle headlight 1 of the present embodiment, the second incident surface 151b is continuously arranged adjacent to the first incident surface 151a, and the second incident surface 151b extends along the left-right direction of the projection lens. Exists. In this case, if a part of the first light from the first light source 42 is incident on the second incident surface 151b instead of the first incident surface 151a that should be incident, the first light is for low beam. It may be projected above the projection position of the first light distribution pattern of. Therefore, there is a concern that unintended horizontal streaks may occur in the first light distribution pattern for the low beam. However, in the vehicle headlight 1 of the present embodiment, the second emission surface 153b emits at least the first light forming the first light distribution pattern for the low beam, and a part of the second emission surface 153b is emitted. It is arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second exit surface 153b. Therefore, when the second exit surface 153b emits light forming the first light distribution pattern for the low beam, the first light can spread in the first light distribution pattern for the low beam, and the first light distribution pattern for the low beam can be spread. The occurrence of unintended horizontal streaks in the above can be suppressed. Therefore, according to the vehicle headlight 1, unintended horizontal streak-like unevenness occurs in the low beam light distribution pattern in a state where the low beam light distribution pattern and the overhead sine light light distribution pattern are projected. Can be suppressed.
 また、本実施形態の車両用前照灯1では、第2入射面151bは、投影レンズ15の左右方向において投影レンズ15の一端から投影レンズ15の他端まで延在することが好ましい。 Further, in the vehicle headlight 1 of the present embodiment, it is preferable that the second incident surface 151b extends from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15.
 この場合、第2入射面151bが投影レンズ15の左右方向において投影レンズ15の一端から投影レンズ15の他端まで延在していない場合に比べて、オーバーヘッドサイン光用の第2配光パターンを形成する第1の光が第2入射面151bに入射し易くなり得る。また、第2入射面151bが投影レンズ15の左右方向において投影レンズ15の一端から投影レンズ15の他端まで延在していないと、投影レンズ15の左右方向において第2入射面151bの端部と第1入射面151aとを接続する別の面が設けられることに繋がる。当該面に例えばロービーム用の第1配光パターンを形成する光が入射してしまうと、当該光は意図しない方向に出射し、ロービーム用の第1配光パターンは意図しない形状になることがある。また、例えばハイビーム用の配光パターンを形成する光が入射しても、ハイビーム用の配光パターンは意図しない形状になることがある。しかしながら、第2入射面151bが上記したように延在すると、当該面は設けられない。従って、当該面への第1配光パターン及びハイビーム用の配光パターンを形成する光の入射が抑制され得、意図しない方向への光の出射が抑制され得る。 In this case, the second light distribution pattern for overhead sine light is provided as compared with the case where the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15. The first light to be formed can easily enter the second incident surface 151b. Further, if the second incident surface 151b does not extend from one end of the projection lens 15 to the other end of the projection lens 15 in the left-right direction of the projection lens 15, the end portion of the second incident surface 151b in the left-right direction of the projection lens 15 This leads to the provision of another surface connecting the first incident surface 151a and the first incident surface 151a. If, for example, light that forms the first light distribution pattern for the low beam is incident on the surface, the light may be emitted in an unintended direction, and the first light distribution pattern for the low beam may have an unintended shape. .. Further, for example, even if the light forming the light distribution pattern for the high beam is incident, the light distribution pattern for the high beam may have an unintended shape. However, if the second incident surface 151b extends as described above, the surface is not provided. Therefore, the incident of light forming the first light distribution pattern and the light distribution pattern for the high beam on the surface can be suppressed, and the emission of light in an unintended direction can be suppressed.
 また、本実施形態の車両用前照灯1では、出射面153側から投影レンズ15を平面視する場合、第2出射面153bは、第2入射面151bの少なくとも一部と重なる位置に配置される。 Further, in the vehicle headlight 1 of the present embodiment, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, the second exit surface 153b is arranged at a position overlapping at least a part of the second incident surface 151b. To.
 この場合、第2入射面151b周辺に入射する光の一部は、第2出射面153bに進行し得る。このため、ロービーム用の配光パターンにおける意図しない横すじ状のむらの発生がより抑制され得る。 In this case, a part of the light incident on the vicinity of the second incident surface 151b can travel to the second exit surface 153b. Therefore, the occurrence of unintended horizontal streaks in the low beam light distribution pattern can be further suppressed.
 また、本実施形態では、投影レンズ15の上下方向における投影レンズ15の断面において、第2入射面151bは、投影レンズ15の下方に向かうにしたがって出射面153に近づくように投影レンズ15の中心軸C方向に対して傾斜する傾斜面であることが好ましい。 Further, in the present embodiment, in the cross section of the projection lens 15 in the vertical direction of the projection lens 15, the central axis of the projection lens 15 is such that the second incident surface 151b approaches the exit surface 153 toward the lower side of the projection lens 15. It is preferable that the surface is inclined with respect to the C direction.
 この場合、オーバーヘッドサイン光用の第2配光パターンはロービーム用の第1配光パターンよりも上方に投影され得、ロービーム用の第1配光パターンの照射領域より上方に位置する道路標識等の対象物の視認性が向上し得る。 In this case, the second light distribution pattern for overhead sign light can be projected above the first light distribution pattern for low beam, such as a road sign located above the irradiation area of the first light distribution pattern for low beam. The visibility of the object can be improved.
 以上、本発明について、上記実施形態を例に説明したが、本発明はこれらに限定されるものではない。 Although the present invention has been described above by taking the above-described embodiment as an example, the present invention is not limited thereto.
 第1入射面151aは、少なくとも1つ配置されていればよい。 At least one first incident surface 151a may be arranged.
 第2入射面151bは、少なくとも1つ配置されていればよい。 At least one second incident surface 151b may be arranged.
 第1出射面153aは、互いに異なる曲率で形成される複数の面が連続する出射面でもよい。この場合、第1出射面153aは、非球面となる。また、第1出射面153aには、凸凹が形成されてもよい。 The first exit surface 153a may be an exit surface in which a plurality of surfaces formed with different curvatures are continuous. In this case, the first exit surface 153a is an aspherical surface. Further, the first exit surface 153a may be formed with irregularities.
 第2出射面153bは、少なくとも1つ配置されていればよい。 At least one second exit surface 153b may be arranged.
 第2出射面153bは、互いに異なる曲率で形成される複数の面が連続する出射面でもよい。この場合、第2出射面153bは、非球面となる。また、第2出射面153bには、凸凹が形成されてもよい。 The second exit surface 153b may be an exit surface in which a plurality of surfaces formed with different curvatures are continuous. In this case, the second exit surface 153b is an aspherical surface. Further, the second exit surface 153b may be formed with irregularities.
 第2出射面153bは、平面でもよい。 The second exit surface 153b may be a flat surface.
 第2出射面153bは、一定の曲率で曲がっている出射面でもよい。この場合、第2出射面153bは、球面となる。第2出射面153bの曲率は、第1出射面153aの一定の曲率よりも大きくされてもよい。 The second exit surface 153b may be an exit surface that is curved with a constant curvature. In this case, the second exit surface 153b is a spherical surface. The curvature of the second exit surface 153b may be larger than the constant curvature of the first exit surface 153a.
 第2出射面153bの曲率は、第1出射面153aと同じ曲率でもよい。この場合、第2出射面153bを円周の一部に備える円の中心は、第1出射面153aを円周の一部に備える円の中心よりも前方の位置に配置される。第2出射面153bの曲率は、第1出射面153aよりも小さい曲率でもよい。また、第2出射面153bでは、第2出射面153bが並列する図6に示す断面における第2出射面153bの曲率は、当該並列方向と垂直な方向における図7に示す断面における第2出射面153bの曲率と同じであってもよいし、当該曲率よりも小さくされてもよい。 The curvature of the second exit surface 153b may be the same as that of the first exit surface 153a. In this case, the center of the circle having the second exit surface 153b on a part of the circumference is arranged at a position ahead of the center of the circle having the first exit surface 153a on a part of the circumference. The curvature of the second exit surface 153b may be smaller than that of the first exit surface 153a. Further, on the second exit surface 153b, the curvature of the second exit surface 153b in the cross section shown in FIG. 6 in which the second exit surface 153b is parallel is the second exit surface in the cross section shown in FIG. 7 in the direction perpendicular to the parallel direction. It may be the same as the curvature of 153b, or it may be smaller than the curvature.
 第2出射面153bの少なくとも一部は、第1出射面153aと第2出射面153bとの境界における第1出射面153aの接線155よりも前方の位置に配置されてもよい。 At least a part of the second exit surface 153b may be arranged at a position in front of the tangent line 155 of the first exit surface 153a at the boundary between the first exit surface 153a and the second emission surface 153b.
 第2出射面153bは、少なくともロービーム用の第1配光パターンを形成する光を出射してもよい。 The second exit surface 153b may emit light that forms at least the first light distribution pattern for the low beam.
 一方の第2入射面151bは、ロービーム用の第1配光パターンのカットラインを形成する第1の光の入射面151における入射位置と重なる位置に配置されてもよい。 One of the second incident surfaces 151b may be arranged at a position overlapping the incident position on the incident surface 151 of the first light forming the cut line of the first light distribution pattern for the low beam.
 出射面153側から投影レンズ15を平面視する場合、第2出射面153bは、投影レンズ15の上端側に配置される第2入射面151bの少なくとも一部と重なる位置に配置されてもよい。また、出射面153側から投影レンズ15を平面視する場合、第2出射面153bは、一部の第2入射面151bの少なくとも一部と重なる位置に配置され、他の一部の第2入射面151bと重ならない位置に配置されてもよい。一部の第2入射面151bは投影レンズ15の上端側に配置される入射面であり、他の一部の第2入射面151bは投影レンズ15の下端側に配置される入射面である。 When the projection lens 15 is viewed in a plan view from the emission surface 153 side, the second emission surface 153b may be arranged at a position overlapping at least a part of the second entrance surface 151b arranged on the upper end side of the projection lens 15. Further, when the projection lens 15 is viewed in a plan view from the exit surface 153 side, the second exit surface 153b is arranged at a position overlapping at least a part of a part of the second incident surface 151b, and the other part of the second incident surface is second incident. It may be arranged at a position that does not overlap with the surface 151b. A part of the second incident surface 151b is an incident surface arranged on the upper end side of the projection lens 15, and a part of the second incident surface 151b is an incident surface arranged on the lower end side of the projection lens 15.
 以上説明したように、本発明によれば、ロービーム用の配光パターン及びオーバーヘッドサイン光用の配光パターンが投影される状態で、ロービーム用の配光パターンにおける意図しない横すじ状のむらの発生が抑制され得る車両用前照灯が提供され、当該車両用前照灯は自動車等の車両用前照灯の分野等において利用可能である。
 
As described above, according to the present invention, when the low beam light distribution pattern and the overhead sine light light distribution pattern are projected, unintended horizontal streak-like unevenness occurs in the low beam light distribution pattern. Vehicle headlights that can be suppressed are provided, and the vehicle headlights can be used in the field of vehicle headlights such as automobiles.

Claims (5)

  1.  光を出射する光源と、
     前記光が入射する入射面及び前記光を前方に向けて出射する出射面を有し、前記前方に向かって凸状の投影レンズと、
    を備え、
     前記入射面は、
      ロービーム用の第1配光パターンを形成する前記光の一部が入射する第1入射面と、
      前記第1配光パターンよりも上方に投影されるオーバーヘッドサイン光用の第2配光パターンを形成する前記光の別の一部が入射し、前記第1入射面に連続して隣り合って配置される少なくとも1つの第2入射面と、
     を有し、
     前記第2入射面は、前記投影レンズの左右方向に沿って延在し、
     前記出射面は、
      曲面である第1出射面と、
      前記第1出射面に連続して隣り合って配置される第2出射面と、
     を有し、
     前記第1出射面は、前記第1配光パターンを形成する前記光及び前記第2配光パターンを形成する前記光を出射し、
     前記第2出射面は、少なくとも前記第1配光パターンを形成する前記光を出射し、
     前記第2出射面の少なくとも一部は、前記第1出射面と前記第2出射面との境界における前記第1出射面の接線よりも前方の位置に配置される
    ことを特徴とする車両用前照灯。
    A light source that emits light and
    A projection lens having an incident surface on which the light is incident and an exit surface on which the light is emitted toward the front, and a projection lens having a convex shape toward the front.
    With
    The incident surface is
    A first incident surface on which a part of the light forming the first light distribution pattern for a low beam is incident, and
    Another part of the light forming the second light distribution pattern for overhead sine light projected above the first light distribution pattern is incident and is continuously arranged adjacent to the first incident surface. With at least one second incident surface
    Have,
    The second incident surface extends along the left-right direction of the projection lens.
    The exit surface is
    The first exit surface, which is a curved surface,
    A second exit surface that is continuously arranged adjacent to the first exit surface,
    Have,
    The first exit surface emits the light forming the first light distribution pattern and the light forming the second light distribution pattern.
    The second exit surface emits the light that forms at least the first light distribution pattern.
    At least a part of the second exit surface is arranged at a position in front of the tangent line of the first exit surface at the boundary between the first emission surface and the second emission surface. Illumination.
  2.  前記第2入射面は、前記投影レンズの前記左右方向において前記投影レンズの一端から前記投影レンズの他端まで延在する
    ことを特徴とする請求項1に記載の車両用前照灯。
    The vehicle headlight according to claim 1, wherein the second incident surface extends from one end of the projection lens to the other end of the projection lens in the left-right direction of the projection lens.
  3.  前記出射面側から前記投影レンズを平面視する場合、前記第2出射面は、前記第2入射面の少なくとも一部と重なる位置に配置される
    ことを特徴とする請求項1または2に記載の車両用前照灯。
    The first or second aspect of the present invention, wherein when the projection lens is viewed in a plan view from the exit surface side, the second exit surface is arranged at a position overlapping at least a part of the second incident surface. Headlights for vehicles.
  4.  前記入射面は、複数の前記第2入射面を有し、
     前記出射面側から前記投影レンズを平面視する場合、前記第2出射面は、一部の前記第2入射面の少なくとも一部と重なる位置に配置され、他の一部の前記第2入射面と重ならない位置に配置される
    ことを特徴とする請求項1から3のいずれか1項に記載の車両用前照灯。
    The incident surface has a plurality of the second incident surfaces.
    When the projection lens is viewed in a plan view from the exit surface side, the second exit surface is arranged at a position overlapping at least a part of the second incident surface, and the second incident surface of the other part is arranged. The vehicle headlight according to any one of claims 1 to 3, wherein the headlight is arranged at a position that does not overlap with the headlight.
  5.  前記投影レンズの上下方向における前記投影レンズの断面において、前記第2入射面は、前記投影レンズの下方に向かうにしたがって前記出射面に近づくように前記投影レンズの中心軸方向に対して傾斜する傾斜面である
    ことを特徴とする請求項1から4のいずれか1項に記載の車両用前照灯。
     
    In the cross section of the projection lens in the vertical direction of the projection lens, the second incident surface is inclined with respect to the central axis direction of the projection lens so as to approach the exit surface toward the lower side of the projection lens. The vehicle headlight according to any one of claims 1 to 4, characterized in that it is a surface.
PCT/JP2020/044605 2019-12-04 2020-12-01 Vehicle headlight WO2021112063A1 (en)

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