WO2021110153A1 - Ultra-large torque, double-helix, double-overrunning, and integrated intelligent adaptive electric-drive front driving system - Google Patents

Ultra-large torque, double-helix, double-overrunning, and integrated intelligent adaptive electric-drive front driving system Download PDF

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Publication number
WO2021110153A1
WO2021110153A1 PCT/CN2020/134043 CN2020134043W WO2021110153A1 WO 2021110153 A1 WO2021110153 A1 WO 2021110153A1 CN 2020134043 W CN2020134043 W CN 2020134043W WO 2021110153 A1 WO2021110153 A1 WO 2021110153A1
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WIPO (PCT)
Prior art keywords
sleeve
friction
plate
friction plate
double
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PCT/CN2020/134043
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French (fr)
Chinese (zh)
Inventor
薛荣生
张引航
陈俊杰
王靖
陈同浩
谭志康
邓天仪
邓云帆
梁品权
颜昌权
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西南大学
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Publication of WO2021110153A1 publication Critical patent/WO2021110153A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/02Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • B60K17/08Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing of mechanical type

Definitions

  • the invention relates to the technical field of electric drive systems, in particular to an integrated intelligent adaptive electric drive front drive system with super-large torque, double helix and double transcendence.
  • the electric drive systems of automobiles, motorcycles, and tricycles powered by pure electricity are composed of two independent parts: a motor and a reduction box (gearbox or transmission box). Not only the transmission efficiency is not high enough, but also the layout of the mechanism is affected.
  • the traditional roller-type overrunning clutch has limited load bearing capacity.
  • the only way to increase the load capacity is to increase the size of the outer ring, inner wheel and rolling elements.
  • the inner wheel and rolling elements cannot be extended indefinitely, especially the thinnest ones. If the roller is too long, it will not only be prone to uneven force and may cause breakage, but also difficult to guarantee the processing accuracy, prone to poor meshing, resulting in huge production difficulties, low yield, and extremely high requirements for materials. , The production cost remains high. Therefore, the existing self-adaptive automatic transmission device cannot bear the super-large load, the manufacturing cost remains high, and the reliability is insufficient.
  • the present invention provides a super-torque double helix double-surpass integrated intelligent adaptive electric drive front drive system.
  • a super-torque double helix double-surpass integrated intelligent adaptive electric drive front drive system including a motor, a main shaft, a high-speed gear transmission mechanism, a low-speed gear transmission mechanism, and a front drive force output mechanism.
  • the main points are: the motor includes a stator and a rotor And the motor shaft assembly driven by the rotor, the front driving force output mechanism includes a power output gear sleeve and a differential, the power output gear sleeve is rotatably sleeved on the main shaft, and can be output through the differential power;
  • the high-speed gear transmission mechanism includes a multi-plate friction clutch and an elastic element group for applying a pre-tightening force to the multi-plate friction clutch.
  • the multi-plate friction clutch and the elastic element group are at least partially located inside the motor.
  • the motor shaft assembly sequentially transmits power to the multi-plate friction clutch through the power output reduction assembly and the first overrunning clutch.
  • the multi-plate friction clutch is sleeved on the main shaft through an inner plate spiral raceway sleeve, and the inner plate spiral roller A first spiral transmission pair is formed between the raceway sleeve and the main shaft, so that the inner spiral raceway sleeve can slide along the axis of the main shaft;
  • the low-speed gear transmission mechanism includes a multi-row overrunning clutch and a countershaft transmission assembly for decelerating transmission between the motor shaft assembly and the multi-row overrunning clutch.
  • the multi-row overrunning clutch can transmit power to the main shaft through an inner wheel sleeve.
  • the main shaft is sleeved with a double cam transmission sleeve, the two end faces of the double cam transmission sleeve are respectively matched with the corresponding end faces of the power output gear sleeve and the inner spiral raceway sleeve through the end surface cam pair transmission, and form between the main shaft The second screw drive pair.
  • the rotor passes through the motor shaft assembly through the power output reduction assembly, the first overrunning clutch, the multi-disc friction clutch, and the inner
  • the spiral raceway sleeve, the double cam transmission sleeve and the power output gear sleeve transmit the power to the differential.
  • the multi-disc friction clutch When the resistance torque transmitted by the main shaft to the multi-disc friction clutch is greater than or equal to the preset load limit of the multi-disc friction clutch, the multi-disc friction clutch is disengaged, and the rotor passes through the power output reduction assembly and the countershaft transmission assembly in turn through the motor shaft assembly , Multi-row overrunning clutch, inner wheel sleeve, main shaft and power output gear sleeve, transmit power to the differential.
  • the structure is extremely compact, and the degree of integration is high. It makes full use of the space inside the motor and can install some parts of the transmission mechanism inside the motor. Not only the transmission route is short, the transmission efficiency is high, but it is also conducive to the layout of the power mechanism.
  • the impact on the dynamic balance of the wheel; and, the adopted multi-disc friction clutch overcomes the defects of the traditional disc friction clutch, greatly improves the wear resistance, stability and reliability, prolongs the service life, and can perform high-torque power Transmission; and the increased double cam transmission sleeve makes the gear return delayed, and the shifting effect is better; at the same time, the multi-row overrunning clutch doubles the load bearing capacity compared with the traditional single-row overrunning clutch, which makes a breakthrough.
  • the load-bearing limit of the traditional overrunning clutch through the design of the differential and related components, the power output of the front-front drive arrangement can be realized, and the transmission efficiency of the entire transmission bridge is high; so as to adapt to the change of the driving resistance automatically without cutting off the driving force Shift and change gears, keep the motor on the high-efficiency platform as much as possible, greatly increase the range of efficient motor operation, and can meet the use of mountainous, hilly and heavy load conditions, so that the motor or engine load changes smoothly, and pure electric vehicles operate Stable and safe; among them, through the double screw transmission of the first screw transmission pair and the second screw transmission pair, the load resistance is strong, so that the main shaft is not easy to break, and it is more suitable for high-torque power transmission.
  • the multi-row overrunning clutch includes a second outer ring and at least two second inner wheels fitted side by side on the same inner wheel sleeve, and the outer teeth provided on the outer circumference of each second inner wheel are aligned one by one, so A second rolling body is respectively arranged between the second outer ring and each second inner wheel, and the second rolling bodies around the adjacent second inner wheel are directly opposed to each other.
  • the number of the second inner wheel and the corresponding second rolling elements can be freely selected according to actual needs, or even increased indefinitely, which doubles the load bearing capacity of the second overrunning clutch and breaks through the load-bearing limit of the traditional overrunning clutch ; Due to the short length of the second super inner wheel and the second super rolling element, the force is uniform, the reliability is high during use, and it is difficult to break the rolling element. At the same time, the precision of production and processing is low, and it is easy to manufacture , The assembly is simple, the material requirements are low, ordinary bearing steel is enough, and the manufacturing cost is relatively low, so that a heavy-duty overrunning clutch with extremely high reliability and capable of withstanding large loads can be manufactured at a low production cost.
  • the motor shaft assembly includes a hollow motor shaft, a power transmission flange and an outer end mounting flange respectively arranged at both ends of the motor hollow shaft, and the motor hollow shaft is fixed by the power transmission flange and the outer end mounting flange.
  • the power transmission flange transmits power to the high-speed transmission mechanism and the low-speed transmission mechanism through the power output reduction assembly.
  • the hollow shaft of the motor includes a hollow shaft sleeve and a plurality of hollow shaft sleeves and the rotor.
  • the hollow shaft sleeve is made of aluminum alloy material. With the above structure, the hollow shaft sleeve is made of aluminum alloy to realize a lightweight design. At the same time, the overall balance is better through the installation of the power transmission flange and the outer end mounting flange.
  • the multi-plate friction clutch includes a friction plate support member arranged on the inner plate spiral raceway sleeve, and a plurality of outer friction plates and internal friction plates alternately arranged between the friction plate support member and the inner plate spiral raceway sleeve.
  • Each outer friction plate can slide axially along the friction plate support, and each inner friction plate can slide axially along the inner plate spiral raceway sleeve;
  • the first overrunning clutch transmits power to the friction plate support, and the elastic element group can apply a pre-tightening force to the inner plate spiral raceway sleeve to compress the outer and inner friction plates.
  • the inner plate spiral A spiral transmission pair is formed between the raceway sleeve and the main shaft, so that the inner spiral raceway sleeve can slide axially along the main shaft, thereby compressing the elastic element group to release the outer and inner friction plates.
  • the friction structure in the multi-plate friction clutch is set as a number of alternately arranged outer and inner friction plates, so that the torsion is dispersed on the outer and inner friction plates, through the outer and inner friction plates.
  • the friction plate shares the wear, which greatly reduces the sliding friction loss and overcomes the defects of the traditional disc friction clutch, thereby greatly improving the wear resistance, stability and reliability of the friction clutch, extending the service life, and being able to be used as a high-torque power transmission device .
  • the inner plate spiral raceway sleeve includes a friction plate compression plate in a disc-shaped structure and an output spiral raceway cylinder in a cylindrical structure.
  • the output spiral raceway cylinder is sleeved on the main shaft and is combined with A first spiral transmission pair is formed between the main shafts, and the friction plate pressing disc is fixedly sleeved at one end of the output spiral raceway cylinder;
  • the friction lining support includes a friction lining support disk in a disc-shaped structure and an outer spline sleeve in a cylindrical structure.
  • the power input mechanism can transmit power to the friction lining support disk.
  • the friction lining support disk Parallel to the friction plate pressing plate, the outer plate spline sleeve is coaxially sleeved on the outside of the output spiral raceway cylinder, one end of which is spline-fitted with the outer edge of the friction plate support plate, and the other end is rotatably supported on the friction plate On the outer edge of the compression plate;
  • each outer friction plate is spline-fitted with the inner wall of the outer spline sleeve, and the inner edge of each inner friction plate is spline-fitted with the outer wall of the output spiral raceway barrel, on the outer wall of the output spiral raceway barrel.
  • the set has a number of inner plate starting retaining rings, and each inner plate starting retaining ring is located on the side of each inner friction plate close to the friction plate support plate;
  • each inner plate activation ring can drive the adjacent inner friction plate to move axially away from the friction plate support plate, so that each outer friction plate Separate from the inner friction plate; when the output spiral raceway cylinder moves axially in the direction close to the friction plate support plate, the friction plate pressing plate can compress the outer and inner friction plates.
  • the end-face cam pair transmission is stable and reliable, and easy to process and manufacture; by setting the inner plate starter ring on the inner friction plate mounting cylinder, each inner friction plate can be actively driven to separate from the adjacent outer friction plate, which is relatively
  • the existing multi-plate friction clutch not only greatly improves the response speed, shortens the corresponding time, and can greatly increase the number of friction plates, or even increase the number of friction plates infinitely, so that the friction clutch can be applied to high-torque scenes, but also Ensure the complete separation of the inner friction plate and the outer friction plate, and no adhesion will occur.
  • the wear conditions of the inner and outer friction plates are basically the same, which greatly reduces the sliding friction loss and overcomes the traditional multi-plate friction clutch
  • the shortcomings of the friction clutch extend the service life of the friction clutch, thereby greatly improving the wear resistance, stability and reliability of the entire friction clutch device.
  • the distance between the adjacent inner plate activation rings is equal, and the distance between the adjacent inner plate activation rings is greater than the distance between the adjacent inner friction plates, when the friction plate pressing plate compresses the outer friction plates and the inner friction plates.
  • the distance between each of the inner plate activation retaining ring and the adjacent inner friction plate is gradually reduced toward the direction of the friction plate pressing plate in an arithmetic sequence.
  • the friction plate pressing plate has an annular raceway on one side surface close to the elastic element group, and an end bearing is arranged between the elastic element group and the friction plate pressing plate, and the end bearing includes a bearing support plate And a number of bearing balls supported between the bearing support disc and the friction plate pressing disc, each of the bearing balls can roll along the annular raceway.
  • the friction plate pressing plate is used as a support plate of the end bearing, which not only saves the manufacturing cost, but also saves the assembly space.
  • the first overrunning clutch includes a first outer ring, a first inner wheel, and a plurality of first rolling elements arranged between the first outer ring and the first inner ring.
  • the first rolling elements include The thick rollers and thin rollers alternately arranged around the first inner wheel, two opposite first cages are arranged on the outer peripheral surface of the first inner wheel 4a, and the inner wall of each first cage is evenly arranged.
  • a ring of thin roller slide grooves is opened, and both ends of each thin roller can be slidably inserted into the corresponding thin roller slide grooves.
  • the power output reduction assembly can transmit power to the first outer ring.
  • the inner wall of an inner wheel is spline-fitted with the friction plate support disc.
  • the countershaft transmission assembly includes a combined flower sleeve, a countershaft first-stage driving gear, a countershaft, and a countershaft first-stage driven gear and a countershaft second-stage driving gear all fixedly sleeved on the countershaft.
  • the primary driving gear of the secondary shaft is rotatably sleeved on the double cam transmission sleeve and meshes with the primary driven gear of the secondary shaft, and the secondary driving gear of the secondary shaft meshes with the secondary driven teeth on the multi-row overrunning clutch ,
  • the combined flower sleeve is respectively matched with the primary driving gear of the counter shaft and the spline of the first outer ring, so that the three can rotate synchronously.
  • a reverse driven gear is fixedly sleeved on the inner wheel sleeve, a reverse driving gear meshing with the reverse driven gear is rotatably sleeved on the counter shaft, and a reverse driven gear is sleeved on the counter shaft.
  • a reverse gear coupling sleeve that slides along its axial direction, and the reverse gear coupling sleeve can mesh with the reverse gear driving gear.
  • the present invention has the following beneficial effects:
  • the super torque double helix double transcendence integrated intelligent adaptive electric drive front drive system adopting the above technical solutions is ingenious in design, extremely compact in structure, and highly integrated. It makes full use of the space inside the motor and can install some parts of the transmission mechanism to Inside the motor, not only the transmission route is short, the transmission efficiency is high, but it is also conducive to the layout of the power mechanism and reduces the impact on the dynamic balance of the wheels.
  • the adopted multi-plate friction clutch overcomes the shortcomings of the traditional disc friction clutch and greatly improves the durability.
  • the multi-row overrunning clutch Compared with the traditional single-row overrunning clutch, it doubles the load bearing capacity and breaks through the load-bearing limit of the traditional overrunning clutch; through the design of the differential and related components, the power output of the front and front drive arrangement can be realized, and the entire transmission axle
  • the transmission efficiency is high; thus without cutting off the driving force, it can automatically shift and change gears according to the change of the driving resistance, so that the motor is always on the high-efficiency platform as much as possible, which greatly increases the range of the motor's efficient operation, which can meet the requirements of mountainous and hilly areas.
  • the double screw transmission of the first screw transmission pair and the second screw transmission pair has strong load resistance, so The main shaft is not easy to break, and it is more suitable for high-torque power transmission.
  • Figure 1 is a schematic diagram of the structure of the present invention
  • Figure 2 is a schematic diagram of a high-speed gear transmission mechanism
  • Figure 3 is a schematic diagram of the mating relationship between the multi-plate friction clutch and the inner plate spiral raceway sleeve
  • Figure 4 is a schematic diagram of the structure of the inner spiral raceway sleeve
  • Figure 5 is a schematic diagram of the structure of the external friction plate
  • Figure 6 is a schematic diagram of the structure of the inner friction plate
  • Figure 7 is a schematic diagram of the structure of the first overrunning clutch
  • Figure 8 is a schematic diagram of a low-speed gear transmission mechanism
  • Figure 9 is a cross-sectional view of a multi-row overrunning clutch
  • Figure 10 is a schematic diagram of the structure of the cage.
  • a super torque double helix double transcendence integrated intelligent adaptive electric drive front drive system which mainly includes a motor, a main shaft 1, a high gear transmission mechanism, a low gear transmission mechanism and a front drive Force output mechanism.
  • the motor includes a stator 15, a rotor 16, and a motor shaft assembly driven by the rotor 16.
  • the motor shaft assembly includes a motor hollow shaft 17 and a power transmission flange 18 and an outer end mounting flange 19 respectively arranged at both ends of the motor hollow shaft 17,
  • the motor hollow shaft 17 is fixed on the inner side of the rotor 16 through the power transmission flange 18 and the outer end mounting flange 19, that is, the rotor 16 drives the motor hollow shaft 17 to rotate synchronously through the power transmission flange 18 and the outer end mounting flange 19.
  • the power transmission flange 18 transmits power to the high-speed gear transmission mechanism and the low-speed gear transmission mechanism through the power output reduction component.
  • the motor hollow shaft 17 includes a hollow shaft sleeve 17a and a plurality of silicon arranged between the hollow shaft sleeve 17a and the rotor 16.
  • the steel sheet 17b and the hollow shaft sleeve 17a are made of aluminum alloy material, which not only meets the requirements of lightweight design, but also can be well shielded.
  • the high-speed transmission mechanism includes a multi-plate friction clutch 2 and an elastic element group 3 for pre-tensioning the multi-plate friction clutch 2, a multi-plate friction clutch 2 and an elastic element group 3 At least partly located inside the hollow motor shaft 17, the motor shaft assembly sequentially transmits power to the multi-plate friction clutch 2 through the power output reduction assembly and the first overrunning clutch 4.
  • the multi-plate friction clutch 2 passes through the inner plate spiral raceway sleeve 5 is sleeved on the main shaft 1, and a first screw transmission pair is formed between the inner spiral raceway sleeve 5 and the main shaft 1, so that the inner spiral raceway sleeve 5 can slide axially along the main shaft 1.
  • the main shaft 1 is installed inside the box through the main shaft bearing 30.
  • the power transmission flange 18 and the outer end mounting flange 19 are respectively installed inside the box through the flange mounting bearing 31.
  • a first encoder 32 is provided on the outer mounting flange 19, and a second encoder 33 is provided on the main shaft 1.
  • the first encoder 32 is used to detect the rotation speed of the power transmission flange 18 (ie, the motor hollow shaft 17),
  • the second encoder 33 is used to detect the rotation speed of the spindle 1.
  • the multi-plate friction clutch 2 includes a friction plate support arranged on the inner plate spiral raceway sleeve 5 and a plurality of outer friction plates alternately arranged between the friction plate support and the inner plate spiral raceway sleeve 5. 2c and the inner friction plate 2d, each outer friction plate 2c can slide axially along the friction plate support, and each inner friction plate 2d can slide axially along the inner plate spiral raceway sleeve 5.
  • the inner spiral raceway sleeve 5 includes an output spiral raceway barrel 5a and a friction plate pressing plate 5b that are fixedly connected by a welding process, wherein the output spiral raceway barrel 5a has a cylindrical structure,
  • the friction lining pressure plate 5b has a disc-shaped structure, and the friction lining pressure plate 5b is vertically fixed on the outside of one end of the output spiral raceway cylinder 5a, and the end surface of the output spiral raceway cylinder 5a away from the friction lining pressure plate 5b is processed
  • the output spiral raceway barrel 5a is sleeved on the main shaft 1, and forms the above-mentioned first spiral transmission pair with the main shaft 1, so that the inner spiral raceway sleeve 5 can slide axially along the main shaft 1, thereby compressing the elastic element group 3 to Release each outer friction plate 2c and inner friction plate 2d.
  • the first screw transmission pair includes an inner spiral raceway 5a3 distributed on the inner wall of the output spiral raceway barrel 5a in the circumferential direction and an outer spiral raceway 1a distributed on the outer wall of the main shaft 1 in the circumferential direction.
  • a number of balls 27 protruding outward are embedded in the spiral raceway 1a, and each ball 27 can respectively roll in the corresponding inner spiral raceway 5a3 and the outer spiral raceway 1a.
  • the inner plate spiral raceway sleeve 5 rotates relative to the main shaft 1, it can move axially relative to the main shaft 1, so that the multi-plate friction clutch 2 can be compressed or released, so that the multi-plate friction clutch 2 is in an engaged or disengaged state.
  • the friction plate pressing plate 5b extends radially outward from one end of the output spiral raceway cylinder 5a away from the friction plate support.
  • a number of concentric annular raceways 5b1 are distributed on the side surface of the friction plate pressing plate 5b close to the elastic element group 3, and an end bearing 21 is provided between the elastic element group 3 and the friction plate pressing plate 5b, the end bearing 21 It includes a bearing support disc 21b and a plurality of bearing balls 21a supported between the bearing support disc 21b and the friction plate pressing disc 5b, and each bearing ball 21a can roll along the corresponding annular raceway 5b1.
  • the friction plate pressing plate 5b can be used as a bearing support plate on one side, thereby saving manufacturing cost and assembly space.
  • the multi-plate friction clutch 2 includes a friction plate support and a number of alternately arranged between the friction plate support and the inner plate spiral raceway sleeve 5 outer friction plates 2c and The inner friction plate 2d, wherein the friction plate support includes a friction plate support disc 2a having a disc-shaped structure and an outer plate spline sleeve 2b having a cylindrical structure.
  • the power input mechanism can transmit power to the friction plate support disc 2a
  • the friction plate support plate 2a is parallel to the friction plate pressing plate 5b
  • the outer plate spline sleeve 2b is coaxially sleeved on the outside of the output spiral raceway cylinder 5a, one end of which is spline-fitted with the outer edge of the friction plate support plate 2a, and the other end It is rotatably supported on the outer edge of the friction plate pressing plate 5b.
  • Each outer friction plate 2c can axially slide along the inner wall of the outer plate spline sleeve 2b
  • each inner friction plate 2d can axially slide along the outer wall of the output spiral raceway barrel 5a.
  • the multi-disc friction clutch 2 in this case has been used for a long time, and the wear conditions of the inner friction plates 2d and the outer friction plates 2c are basically the same, which reduces the sliding friction loss and improves the multi-disc friction
  • the wear resistance, stability and reliability of the clutch 2 extend the service life of the multi-disc friction clutch 2.
  • Each inner friction plate 2d is provided with an inner plate inner spline 2d1 on the inner edge, and an inner plate outer spline 5a1 corresponding to each inner plate inner spline 2d1 is provided on the outer wall of the output spiral raceway tube 5a, namely The output spiral raceway barrel 5a and each inner friction plate 2d realize spline fit through the inner plate inner spline 2d1 and the inner plate outer spline 5a1, so that each inner friction plate 2d can rotate synchronously with the output spiral raceway barrel 5a, and It can move axially along the output spiral raceway barrel 5a to achieve separation.
  • each outer friction sheet 2c is provided with outer sheet outer splines 2c1
  • the inner wall of the outer sheet spline sleeve 2b is provided with outer sheet inner splines 2b1 corresponding to the outer sheet outer splines 2c1. That is to say, the outer spline sleeve 2b and the outer friction plates 2c realize the spline fit through the outer spline 2c1 and the outer inner spline 2b1, so that the outer friction plates 2c can rotate synchronously with the outer spline sleeve 2b, and can Move axially along the outer spline sleeve 2b to achieve separation.
  • the inner edge of the friction lining support disk 2a has a power input sleeve 2a1 extending away from the friction lining pressing disk 5b.
  • the power input sleeve 2a1 and the output spiral raceway barrel 5a are coaxially arranged, that is, the center axes of the power input sleeve 2a1, the output spiral raceway barrel 5a and the main shaft 1 coincide.
  • the automatic force input sleeve 2a1 of the friction plate support plate 2a extends radially outwards at one end close to the friction plate pressing plate 5b, and is directly opposite to the friction plate pressing plate 5b, so that the outer friction plates 2c and the inner friction plates 2d Alternately arranged in the friction plate support plate 2a and the friction plate pressing plate 5b.
  • a power output spline 2a3 is provided on the outer edge of the friction plate support plate 2a to be spline-fitted with the outer plate inner spline 2b1.
  • Each outer friction plate 2c and the friction plate support disk 2a can share the outer inner spline 2b1 on the inner wall of the outer spline sleeve 2b, which reduces the design and processing difficulty and production cost.
  • the end of the outer plate spline sleeve 2b away from the friction plate support is supported on the outer edge of the friction plate pressing plate 5b, and can rotate freely relative to the friction plate pressing plate 5b to maintain a stable and reliable structure.
  • the elastic element group 3 can apply a pretension force to the inner plate spiral raceway sleeve 5 to compress the outer friction plates 2c and the inner friction plates 2d to keep the friction clutch 2 in a combined state.
  • the elastic element group 3 preferably adopts a disc spring, which is stable, reliable, and low in cost, and can continuously apply an axial thrust to the end bearing 21.
  • each inner plate activation circlip 2e is respectively located on the side of the adjacent inner friction plate 2d close to the friction plate support disk 2a.
  • the distances between adjacent inner plate activation rings 2e are equal, and the distance between adjacent inner plate activation rings 2e is greater than the distance between adjacent inner friction plates 2d. Specifically, the distance between adjacent inner plate activation rings 2e is only slightly larger than the distance between adjacent inner plate activation rings 2e.
  • the friction clutch is in the disconnected state, the distance between adjacent inner friction plates 2d can be ensured that the inner friction plates 2d are evenly distributed after being separated from the adjacent outer friction plates 2c by starting the retaining ring 2e by the adjacent inner plates.
  • the friction plate pressing plate 5b presses each outer friction plate 2c and the inner friction plate 2d, the distance between each inner plate activation ring 2e and the adjacent inner friction plate 2d is equal to the direction close to the friction plate pressing plate 5b.
  • the difference sequence relationship gradually decreases.
  • the outer wall of the output spiral raceway cylinder 5a is provided with an inner plate outer spline 5a1, and a number of inner ring mounting ring grooves 5a2 corresponding to the corresponding inner plate starting ring 2e are provided on the inner plate outer spline 5a1.
  • the plate activation retaining rings 2e are respectively embedded in the corresponding inner retaining ring mounting ring grooves 5a2.
  • the first overrunning clutch 4 includes a first outer ring 4c, a first inner wheel 4a, and a plurality of first rolling bodies 4b arranged between the first outer ring 4c and the first inner wheel 4a.
  • a rolling body 4b includes thick rollers and thin rollers alternately arranged around the first inner wheel 4a in the circumferential direction.
  • Two opposite first cages 4d are provided on the outer circumference of the first inner wheel 4a.
  • the inner wall of each first cage 4d is provided with a ring of thin roller slide grooves. Both ends of each thin roller can be slidably inserted into the corresponding thin roller slide grooves.
  • the power output reduction assembly can transmit power
  • the inner wall of the first inner wheel 4a is spline-fitted with the friction plate support disc 2a.
  • the power output reduction assembly includes a high-speed gear shaft 9 and a high-speed one-stage driven gear 10.
  • the high-speed gear shaft 9 includes a high-speed intermediate shaft portion 9a parallel to the main shaft 1 and is formed in the high-speed gear.
  • the high-speed secondary driving gear 9b on the intermediate shaft 9a, the high-speed primary driven gear 10 is fixedly sleeved on the high-speed intermediate shaft 9a, and meshes with the flange output teeth 18a on the outer periphery of the power transmission flange 18 ,
  • the first outer ring 4c has a high-speed second-stage driven tooth part 4c1 meshing with the high-speed second-stage driving tooth part 9b.
  • the low-speed gear transmission mechanism includes a multi-row overrunning clutch 6 and a countershaft transmission assembly that reduces transmission between the motor shaft assembly and the multi-row overrunning clutch 6.
  • the multi-row overrunning clutch 6 can pass The power of the inner wheel sleeve 7 is transmitted to the main shaft 1 (the inner wheel sleeve 7 is spline-fitted with the main shaft 1).
  • the main shaft 1 is sleeved with a double cam transmission sleeve 42.
  • the two end faces of the double cam transmission sleeve 42 are respectively connected with the power output gear sleeve 34
  • the corresponding end surface of the inner spiral raceway sleeve 5 is matched with the end face cam pair, and forms a second screw transmission pair with the main shaft 1.
  • the multi-row overrunning clutch 6 includes a second outer ring 6a and at least two second inner wheels 6c that are sleeved side by side on the same inner wheel sleeve 7.
  • Each second inner wheel 6c is provided on the outer periphery
  • the outer teeth 6c1 are aligned one by one
  • the second outer ring 6a and each second inner ring 6c are respectively provided with second rolling elements
  • the second rolling elements around the adjacent second inner ring 6c are aligned one by one to ensure Synchronization of each second inner chakra 6c.
  • the second inner wheel sleeve 7 is made of high-strength torsion resistant material, and the second inner wheel 6c is made of compressive and wear-resistant material.
  • the material of the second inner wheel sleeve 7 is alloy steel, and the second inner wheel 6c The material is bearing steel or alloy steel or cemented carbide.
  • the material of the second inner wheel sleeve 7 is preferably 20CrMnTi, which has strong torsion resistance, low cost, and high cost performance.
  • the material of the second inner wheel 6c is preferably GCr15, which has good wear resistance and compression performance and low cost. , Cost-effective.
  • the second inner wheel sleeve 7 has high resistance to torsion and compression, which can ensure the reliability and stability of the transmission.
  • the second inner wheel 6c has strong wear-resistance and compression resistance, so that the second inner wheel sleeve 7 and the second inner wheel 6c.
  • each second inner wheel 6c The rolling elements distributed along the outer circumference of each second inner wheel 6c are composed of alternately arranged thick rolling elements 6d and thin rolling elements 6e, and two opposite second cages 6f are provided on the outer circumference of each second inner wheel 6c.
  • a ring of annular grooves 6f1 are provided on the inner wall of each second cage 6f, and both ends of each thin rolling body 6e can be slidably inserted into the corresponding annular grooves 6f1.
  • the outer wall of the second outer ring 6a has secondary driven teeth 6b arranged in the circumferential direction.
  • the outer wall of the inner wheel cam sleeve 7 is spline-fitted with the inner wall of each second inner wheel 6c.
  • the number of teeth of the inner spline of the second inner wheel 6c is twice the number of teeth of the outer teeth 6c1. It is easy to install and debug to solve the problem of non-synchronization of each second inner wheel 6c.
  • the outer tooth 6c1 includes a top arc section 6c12 and a short side section 6c11 and a long side section 6c13 located on both sides of the top arc section 6c12.
  • the short side section 6c11 is an inwardly concave arc structure, and the long side section 6c13 is outwardly convex.
  • the curvature of the short side section 6c11 is smaller than the curvature of the long side section 6c13.
  • the two end surfaces of the double cam transmission sleeve 42 are respectively processed with cam profile structures that are compatible with the cam profile structures on the end surfaces of the power output gear sleeve 34 and the inner spiral raceway sleeve 5, so that the double cam transmission sleeve 42 and the power Corresponding end surfaces of the output gear sleeve 34 and the inner spiral raceway sleeve 5 are driven and matched by an end-face cam pair.
  • the double cam transmission sleeve 42 is more conducive to disengagement and gear shifting.
  • the double cam transmission sleeve 42 includes a spiral fitting sleeve 42 a and a mounting support sleeve 42 b, wherein a second spiral transmission pair is formed between the spiral fitting sleeve 42 a and the main shaft 1.
  • the second screw transmission pair includes a second inner spiral raceway distributed on the inner wall of the spiral fitting sleeve 42a in the circumferential direction and a second outer spiral raceway distributed on the outer wall of the main shaft 1 in the circumferential direction.
  • a number of second balls protruding outward are embedded in the two outer spiral raceways, and each second ball can roll in the corresponding second inner spiral raceway and the second outer spiral raceway.
  • the double cam transmission sleeve 42 When the double cam transmission sleeve 42 rotates relative to the main shaft 1, it can move axially relative to the main shaft 1, and at the same time drive the inner spiral raceway sleeve 5 to move axially relative to the main shaft 1, so that the multi-plate friction clutch 2 can be compressed or released. , Make the multi-plate friction clutch 2 in a connected or separated state.
  • the installation support sleeve 42b rotates synchronously with the spiral fitting sleeve 42a through spline fitting, and the friction plate support disc 2a is rotatably sleeved on the installation support sleeve 42b.
  • the countershaft transmission assembly includes a combined flower sleeve 41, a countershaft primary driving gear 11, a countershaft 12, and a countershaft primary driven gear 13 and a countershaft that are all fixedly sleeved on the countershaft 12.
  • counter-shaft first-stage driving gear 11 is rotatably sleeved on the double cam transmission sleeve 42, and meshes with the counter-shaft first-stage driven gear 13, and the counter-shaft second-stage driving gear 14 has a multi-row overrunning
  • the secondary driven teeth 6b on the clutch 6 mesh, and the combined flower sleeve 41 is splined with the primary driving gear 11 of the countershaft and the first outer ring 4c, so that the three can rotate synchronously.
  • a reverse driven gear 38 is fixedly sleeved on the inner wheel sleeve 7, and a reverse driving gear 39 meshing with the reverse driven gear 38 is rotatably sleeved on the counter shaft 12, and a reverse driving gear 39 is sleeved on the counter shaft 12.
  • the reverse gear coupling sleeve 40 sliding in the axial direction is capable of meshing with the reverse gear driving gear 39.
  • the outer circumference of the secondary shaft 12 is provided with a plurality of roller inner arc grooves distributed in the circumferential direction, the roller inner arc groove has a roller 12a parallel to the axis of the secondary shaft 12, and the hole wall of the reverse gear coupling sleeve 40 has A number of roller outer arc grooves 5a that correspond to the roller inner arc grooves one by one and penetrate axially so that the reverse gear coupling sleeve 40 can slide axially through the roller 12a.
  • the radius and the inner radius of the arc groove on the outside of the roller are both larger than the radius of the roller 12a.
  • the reverse gear coupling sleeve 40 can mesh with the reverse gear driving gear 39.
  • the reverse gear coupling sleeve 40 is separated from the reverse gear driving gear 39; in the reverse gear, the reverse gear coupling sleeve 40 and the reverse gear driving gear 39 Meshing.
  • the reverse gear coupling sleeve 40 and the counter shaft 12 are connected by rollers 12a, so that the reverse gear coupling sleeve 40 can rotate at a certain angle relative to the counter shaft 12, and has a certain degree of freedom, so that the reverse gear coupling sleeve 40 is more It is easy to combine with the reverse driving gear 39, which greatly improves the smoothness of shifting, overcomes the problems of jamming, difficulty in shifting, and fragility when entering reverse gear, and at the same time, it can withstand super torque.
  • the front driving force output mechanism includes a power output gear sleeve 34 and a differential 35.
  • the power output gear sleeve 34 is rotatably sleeved on the main shaft 1, and can output power through the differential 35, that is, the differential 35 drives at the same time
  • the left shaft 36 and the right shaft 37 rotate.
  • the elastic element group 3 applies pressure through each end bearing 21 to compress the outer friction plates 2c and the inner friction plates 2d of the friction clutch 2.
  • the power is in the high-speed power transmission route:
  • the resistance transmission route left shaft 36 and right shaft 37 ⁇ differential 35 ⁇ power output gear sleeve 34 ⁇ double cam transmission sleeve 42 ⁇ output screw Raceway cylinder 5a ⁇ friction plate compression plate 5b ⁇ end bearing 21 ⁇ elastic element group 3; when the resistance torque transmitted by the main shaft 1 to the multi-disc friction clutch 2 is greater than or equal to the preset load limit of the multi-disc friction clutch 2, The inner plate spiral raceway sleeve 5 translates relative to the main shaft 1, compressing the elastic element group 3, and there is a gap between the outer friction plates 2c and the inner friction plates 2d of the multi-plate friction clutch 2, that is, the multi-plate friction clutch 2 is separated and the power Instead, it is transmitted through the following route, that is, the low-speed gear power transmission route:
  • the present invention forms an automatic transmission mechanism that maintains a certain pressure during operation.
  • This embodiment takes an electric vehicle as an example.
  • the resistance of the vehicle is greater than the driving force when starting.
  • the resistance forces the driven friction member 2b to compress the elastic element group 3 through the end bearing 21, and the driven friction member 2b is separated from the active friction member 2a, that is, the friction clutch 2. It is in the disconnected state and rotates at a low gear speed; therefore, the low gear start is automatically realized and the starting time is shortened.
  • the elastic element group 3 absorbs the energy of the movement resistance torque, and reserves the potential energy for restoring the high-speed gear transmission power.
  • the running resistance is reduced.
  • the pressure of the elastic element group 3 is compressed by the movement resistance and pushed by the rapid release of the pressure, the driven friction member 2b of the friction clutch 2 and The active friction member 2a returns to a tight fit state and rotates at a high speed.
  • the principle of automatic shifting with the change of motion resistance is the same as above.
  • the shifting is realized without cutting off the power, so that the whole vehicle runs smoothly, is safe and low-consumption, and the transmission route is simplified, and the transmission efficiency is improved.
  • Reverse gear The reverse gear combination sleeve 40 meshes with the reverse gear driving gear 39.
  • Reverse gear power transmission route rotor 16 ⁇ motor hollow shaft 17 ⁇ power transmission flange 18 ⁇ high-speed one-stage driven gear 10 ⁇ high-speed gear shaft 9 ⁇ first outer ring 4a ⁇ combined flower sleeve 41 ⁇ countershaft one Primary driving gear 11 ⁇ counter shaft and primary driven gear 13 ⁇ counter shaft 12 ⁇ reverse gear combination sleeve 40 ⁇ reverse drive gear 39 ⁇ reverse driven gear 38 ⁇ inner wheel sleeve 7 ⁇ main shaft 1 ⁇ power output gear sleeve 34 ⁇ Differential 35 ⁇ The left shaft 36 and the right shaft 37 output power.

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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • One-Way And Automatic Clutches, And Combinations Of Different Clutches (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

An ultra-large torque, double-helix, double-overrunning, and integrated intelligent adaptive electric-drive front driving system, comprising a motor, a main shaft (1), a high-speed gear transmission mechanism, a low-speed gear transmission mechanism, and a front driving force output mechanism. The motor comprises a stator (15), a rotor (16), and a motor shaft assembly that is driven by the rotor (16); the front driving force output mechanism comprises a power output gear sleeve (34) and a differential (35); the power output gear sleeve (34) is rotatably sleeved on the main shaft (1). Compared with a traditional single row of overrunning clutches, multiple rows of overrunning clutches (6) can exponentially improve a load-carrying ability, and break though the carrying limit of a traditional overrunning clutch; the power output of front-engine front-wheel drive arrangement can be achieved by means of the design of the differential (35) and related components, and an entire transmission bridge is high in transmission efficiency; and therefore, in the case that a driving force is not cut off, gear-shifting transmission is adaptively and automatically performed along with the change of traveling resistance, thereby making the motor be always located on an efficient platform as much as possible, and greatly increasing an interval in which the motor efficiently operates.

Description

超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统Super-torque, double-helix, double-surpass, integrated intelligent adaptive electric drive front drive system 技术领域Technical field
本发明涉及电驱动系统技术领域,具体涉及一种超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统。The invention relates to the technical field of electric drive systems, in particular to an integrated intelligent adaptive electric drive front drive system with super-large torque, double helix and double transcendence.
背景技术Background technique
随着环保法规的日益严苛,以纯电为动力的汽车、摩托车、三轮车为代表的新能源交通工具取代传统燃油交通工具已经是大势所趋。With the increasingly stringent environmental regulations, it is a general trend that new energy vehicles represented by pure electric vehicles, motorcycles, and tricycles replace traditional fuel vehicles.
目前,以纯电为动力的汽车、摩托车和三轮车的电驱动系统均由电机和减速箱(变速箱或传动箱)两个独立的部分构成,不仅传动效率不够高,而且影响机构的布置。At present, the electric drive systems of automobiles, motorcycles, and tricycles powered by pure electricity are composed of two independent parts: a motor and a reduction box (gearbox or transmission box). Not only the transmission efficiency is not high enough, but also the layout of the mechanism is affected.
并且,现有电动交通工具由于其传动结构的限制,在行驶过程中,完全由驾驶员在不能准确知晓行驶阻力的情况下,依据经验进行操控,因此,常常不可避免地出现电机工作状态与交通工具实际行驶状况不匹配的情况,造成电机堵转。尤其是交通工具处于启动、爬坡、逆风等低速重载条件时,电机往往需要在低效率、低转速、高扭矩情况下工作,容易引起电机的意外损坏,增加维修和更换成本,同时也会直接影响到电池的续航里程。对于诸如电动物流车等对经济性要求较高的车型而言,传统的变速传动结构显然不能较好的满足其使用要求。In addition, due to the limitation of the transmission structure of the existing electric vehicles, during the driving process, the driver is completely controlled by the driver based on experience without knowing the driving resistance accurately. Therefore, it is often inevitable that the working state of the motor and the traffic will inevitably occur. The actual driving condition of the tool does not match, causing the motor to stall. Especially when the vehicle is under low-speed and heavy-load conditions such as starting, climbing, headwind, etc., the motor often needs to work under low efficiency, low speed, and high torque. It is easy to cause accidental damage to the motor, increase maintenance and replacement costs, and also It directly affects the battery's cruising range. For vehicles with higher economic requirements, such as electric logistics vehicles, the traditional variable speed transmission structure obviously cannot meet their requirements.
而且,传统滚柱式超越离合器承受载荷能力有限,要增大载荷能力只能通过增加外圈、内心轮和滚动体尺寸的方法,但是内心轮和滚动体并不能无限延长,尤其是最细的滚柱,如果过长,不仅容易出现受力不均的问题,可能造成断裂,而且加工精度难以保证,容易出现啮合不良的情况,导致生产难度巨大,良品率低下,同时对材料的要求极高,生产成本居高不下。因此,导致现有自适应自动变速装置无法承受超大载荷,制造成本居高不下,可靠性不足。Moreover, the traditional roller-type overrunning clutch has limited load bearing capacity. To increase the load capacity, the only way to increase the load capacity is to increase the size of the outer ring, inner wheel and rolling elements. However, the inner wheel and rolling elements cannot be extended indefinitely, especially the thinnest ones. If the roller is too long, it will not only be prone to uneven force and may cause breakage, but also difficult to guarantee the processing accuracy, prone to poor meshing, resulting in huge production difficulties, low yield, and extremely high requirements for materials. , The production cost remains high. Therefore, the existing self-adaptive automatic transmission device cannot bear the super-large load, the manufacturing cost remains high, and the reliability is insufficient.
发明内容Summary of the invention
为解决以上技术问题,本发明提供了一种超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统。In order to solve the above technical problems, the present invention provides a super-torque double helix double-surpass integrated intelligent adaptive electric drive front drive system.
其技术方案如下:The technical scheme is as follows:
一种超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,包括电机、主轴、高速挡传动机构、低速挡传动机构和前驱动力输出机构,其要点在于:所述电机包括定子、转子和受转子带动的电机轴总成,所述前驱动力输出机构包括动力输出齿轮套和差速器,所述动力输出齿轮套可转动地套装在主轴上,并能够通过差速器向外输出动力;A super-torque double helix double-surpass integrated intelligent adaptive electric drive front drive system, including a motor, a main shaft, a high-speed gear transmission mechanism, a low-speed gear transmission mechanism, and a front drive force output mechanism. The main points are: the motor includes a stator and a rotor And the motor shaft assembly driven by the rotor, the front driving force output mechanism includes a power output gear sleeve and a differential, the power output gear sleeve is rotatably sleeved on the main shaft, and can be output through the differential power;
所述高速挡传动机构包括多片式摩擦离合器和用于对多片式摩擦离合器施加预紧力的弹性元件组,所述多片式摩擦离合器和弹性元件组至少部分位于电机的内部,所述电机轴总成依次通过动力输出减速组件和第一超越离合器将动力传递给多片式摩擦离合器,所述多片式摩擦离合器通过内片螺旋滚道套套装在主轴上,所述内片螺旋滚道套与主轴之间形成第一螺旋传动副,以使内片螺旋滚道套能够沿主轴轴向滑动;The high-speed gear transmission mechanism includes a multi-plate friction clutch and an elastic element group for applying a pre-tightening force to the multi-plate friction clutch. The multi-plate friction clutch and the elastic element group are at least partially located inside the motor. The motor shaft assembly sequentially transmits power to the multi-plate friction clutch through the power output reduction assembly and the first overrunning clutch. The multi-plate friction clutch is sleeved on the main shaft through an inner plate spiral raceway sleeve, and the inner plate spiral roller A first spiral transmission pair is formed between the raceway sleeve and the main shaft, so that the inner spiral raceway sleeve can slide along the axis of the main shaft;
所述低速挡传动机构包括多排式超越离合器以及在电机轴总成和多排式超越离合器之间减速传动的副轴传动组件,所述多排式超越离合器能够通过内心轮套动力传递给主轴,所述主轴上套装有双凸轮传动套,该双凸轮传动套的两端端面分别与动力输出齿轮套和内片螺旋滚道套的对应端面通过端面凸轮副传动配合,并与主轴之间形成第二螺旋传动副。The low-speed gear transmission mechanism includes a multi-row overrunning clutch and a countershaft transmission assembly for decelerating transmission between the motor shaft assembly and the multi-row overrunning clutch. The multi-row overrunning clutch can transmit power to the main shaft through an inner wheel sleeve. , The main shaft is sleeved with a double cam transmission sleeve, the two end faces of the double cam transmission sleeve are respectively matched with the corresponding end faces of the power output gear sleeve and the inner spiral raceway sleeve through the end surface cam pair transmission, and form between the main shaft The second screw drive pair.
当主轴传递给多片式摩擦离合器的阻力矩小于多片式摩擦离合器的预设载荷极限时,转子通过电机轴总成依次经动力输出减速组件、第一超越离合器、多片式摩擦离合器、内片螺旋滚道套、双凸轮传动套和动力输出齿轮套,将动力传递到差速器上。当主轴传递给多片式摩擦离合器的阻力矩大于等于多片式摩擦离合器的预设载荷极限时,多片式摩擦离合器分离,转子通过电机轴总成依次经动力输出减速组件、副轴传动组件、多排式超越离合器、内心轮套、主轴和动力输出齿轮套,将动力传递到差速器上。When the resistance torque transmitted from the main shaft to the multi-disc friction clutch is less than the preset load limit of the multi-disc friction clutch, the rotor passes through the motor shaft assembly through the power output reduction assembly, the first overrunning clutch, the multi-disc friction clutch, and the inner The spiral raceway sleeve, the double cam transmission sleeve and the power output gear sleeve transmit the power to the differential. When the resistance torque transmitted by the main shaft to the multi-disc friction clutch is greater than or equal to the preset load limit of the multi-disc friction clutch, the multi-disc friction clutch is disengaged, and the rotor passes through the power output reduction assembly and the countershaft transmission assembly in turn through the motor shaft assembly , Multi-row overrunning clutch, inner wheel sleeve, main shaft and power output gear sleeve, transmit power to the differential.
采用以上结构,结构极为紧凑,集成化程度高,充分利用了电机内部的空间,能够将传动机构的部分部件安装到电机内部,不仅传动路线短,传动 效率高,而且利于动力机构的布置,降低对车轮动平衡的影响;并且,采用的多片式摩擦离合器克服了传统盘式摩擦离合器的缺陷,大幅提高了耐磨性、稳定性和可靠性高,延长了使用寿命,能够进行大扭矩动力传递;而增加的双凸轮传动套使挡位回归时有延迟,换挡效果更好;同时,多排式超越离合器相对于传统单排式超越离合器成倍地提高了承受载荷的能力,突破了传统超越离合器的承载极限;通过差速器及相关部件的设计,能够实现前置前驱布置的动力输出,整个传动桥传动效率高;从而在不切断驱动力的情况下自适应随行驶阻力变化自动进行换挡变速,尽可能地使电机始终处于高效平台上,大幅增加了电机高效运行的区间,可以满足山区、丘陵和重负荷条件下使用,使电机或发动机负荷变化平缓、纯电动交通工具运行平稳,安全高;其中,通过第一螺旋传动副和第二螺旋传动副的双螺旋传动,抗载荷能力强,使主轴不易断裂,更适宜大扭矩动力传递。With the above structure, the structure is extremely compact, and the degree of integration is high. It makes full use of the space inside the motor and can install some parts of the transmission mechanism inside the motor. Not only the transmission route is short, the transmission efficiency is high, but it is also conducive to the layout of the power mechanism. The impact on the dynamic balance of the wheel; and, the adopted multi-disc friction clutch overcomes the defects of the traditional disc friction clutch, greatly improves the wear resistance, stability and reliability, prolongs the service life, and can perform high-torque power Transmission; and the increased double cam transmission sleeve makes the gear return delayed, and the shifting effect is better; at the same time, the multi-row overrunning clutch doubles the load bearing capacity compared with the traditional single-row overrunning clutch, which makes a breakthrough. The load-bearing limit of the traditional overrunning clutch; through the design of the differential and related components, the power output of the front-front drive arrangement can be realized, and the transmission efficiency of the entire transmission bridge is high; so as to adapt to the change of the driving resistance automatically without cutting off the driving force Shift and change gears, keep the motor on the high-efficiency platform as much as possible, greatly increase the range of efficient motor operation, and can meet the use of mountainous, hilly and heavy load conditions, so that the motor or engine load changes smoothly, and pure electric vehicles operate Stable and safe; among them, through the double screw transmission of the first screw transmission pair and the second screw transmission pair, the load resistance is strong, so that the main shaft is not easy to break, and it is more suitable for high-torque power transmission.
作为优选:所述多排式超越离合器包括第二外圈以及至少两个并排套装在同一内心轮套上的第二内心轮,各个第二内心轮外周上设置的外齿一一正对,所述第二外圈与各个第二内心轮之间分别设置有第二滚动体,相邻第二内心轮周围的第二滚动体一一正对。采用以上结构,第二内心轮及相应第二滚动体的数量能够根据实际需要进行自由选择,甚至无限增加,成倍地提高了第二超越离合器承受载荷的能力,突破了传统超越离合器的承载极限;由于第二超内心轮和第二超滚动体的长度较短,受力均匀,使用过程中可靠性高,难以发生滚动体断裂的的情况,同时,对生产加工的精度要求低,易于制造,装配简单,材料要求低,普通轴承钢即可,制造成本相对低廉,从而能够以较低的生产成本制造出可靠性极高、能够承受超大载荷的重载超越离合器。Preferably, the multi-row overrunning clutch includes a second outer ring and at least two second inner wheels fitted side by side on the same inner wheel sleeve, and the outer teeth provided on the outer circumference of each second inner wheel are aligned one by one, so A second rolling body is respectively arranged between the second outer ring and each second inner wheel, and the second rolling bodies around the adjacent second inner wheel are directly opposed to each other. With the above structure, the number of the second inner wheel and the corresponding second rolling elements can be freely selected according to actual needs, or even increased indefinitely, which doubles the load bearing capacity of the second overrunning clutch and breaks through the load-bearing limit of the traditional overrunning clutch ; Due to the short length of the second super inner wheel and the second super rolling element, the force is uniform, the reliability is high during use, and it is difficult to break the rolling element. At the same time, the precision of production and processing is low, and it is easy to manufacture , The assembly is simple, the material requirements are low, ordinary bearing steel is enough, and the manufacturing cost is relatively low, so that a heavy-duty overrunning clutch with extremely high reliability and capable of withstanding large loads can be manufactured at a low production cost.
作为优选:所述电机轴总成包括电机空心轴以及分别设置在电机空心轴两端的动力传递法兰和外端安装法兰,所述电机空心轴通过动力传递法兰和外端安装法兰固定在转子的内侧,所述动力传递法兰经动力输出减速组件将动力传递给高速挡传动机构和低速挡传动机构,所述电机空心轴包括空心轴套以及若干设置在空心轴套与转子之间的矽钢片,所述空心轴套采用铝合金 材质制成。采用以上结构,空心轴套为铝合金材质,实现轻量化设计,同时,通过动力传递法兰和外端安装法兰的安装,整体平衡性更好。Preferably, the motor shaft assembly includes a hollow motor shaft, a power transmission flange and an outer end mounting flange respectively arranged at both ends of the motor hollow shaft, and the motor hollow shaft is fixed by the power transmission flange and the outer end mounting flange. On the inner side of the rotor, the power transmission flange transmits power to the high-speed transmission mechanism and the low-speed transmission mechanism through the power output reduction assembly. The hollow shaft of the motor includes a hollow shaft sleeve and a plurality of hollow shaft sleeves and the rotor. The hollow shaft sleeve is made of aluminum alloy material. With the above structure, the hollow shaft sleeve is made of aluminum alloy to realize a lightweight design. At the same time, the overall balance is better through the installation of the power transmission flange and the outer end mounting flange.
作为优选:所述多片式摩擦离合器包括设置在内片螺旋滚道套上的摩擦片支撑件以及若干交替排列在摩擦片支撑件和内片螺旋滚道套之间的外摩擦片和内摩擦片,各外摩擦片能够沿摩擦片支撑件轴向滑动,各内摩擦片能够沿内片螺旋滚道套轴向滑动;Preferably, the multi-plate friction clutch includes a friction plate support member arranged on the inner plate spiral raceway sleeve, and a plurality of outer friction plates and internal friction plates alternately arranged between the friction plate support member and the inner plate spiral raceway sleeve. Each outer friction plate can slide axially along the friction plate support, and each inner friction plate can slide axially along the inner plate spiral raceway sleeve;
所述第一超越离合器将动力传递给摩擦片支撑件,所述弹性元件组能够对内片螺旋滚道套施加预紧力,以压紧各外摩擦片和内摩擦片,所述内片螺旋滚道套与主轴之间形成螺旋传动副,使内片螺旋滚道套能够沿主轴轴向滑动,从而压缩弹性元件组,以释放各外摩擦片和内摩擦片。The first overrunning clutch transmits power to the friction plate support, and the elastic element group can apply a pre-tightening force to the inner plate spiral raceway sleeve to compress the outer and inner friction plates. The inner plate spiral A spiral transmission pair is formed between the raceway sleeve and the main shaft, so that the inner spiral raceway sleeve can slide axially along the main shaft, thereby compressing the elastic element group to release the outer and inner friction plates.
采用以上结构,将多片式摩擦离合器中的摩擦结构设置为若干交替排列的外摩擦片和内摩擦片,使承受的扭矩分散在各外摩擦片和内摩擦片上,通过各外摩擦片和内摩擦片分担磨损,大大降低了滑摩损耗,克服传统盘式摩擦离合器的缺陷,从而大幅提高了摩擦离合器的耐磨性、稳定性和可靠性,延长了使用寿命,能够作为大扭矩动力传递装置。With the above structure, the friction structure in the multi-plate friction clutch is set as a number of alternately arranged outer and inner friction plates, so that the torsion is dispersed on the outer and inner friction plates, through the outer and inner friction plates. The friction plate shares the wear, which greatly reduces the sliding friction loss and overcomes the defects of the traditional disc friction clutch, thereby greatly improving the wear resistance, stability and reliability of the friction clutch, extending the service life, and being able to be used as a high-torque power transmission device .
作为优选:所述内片螺旋滚道套包括呈圆盘形结构的摩擦片压紧盘和呈圆筒形结构的输出螺旋滚道筒,所述输出螺旋滚道筒套装在主轴上,并与主轴之间形成第一螺旋传动副,所述摩擦片压紧盘固套在输出螺旋滚道筒的一端;Preferably: the inner plate spiral raceway sleeve includes a friction plate compression plate in a disc-shaped structure and an output spiral raceway cylinder in a cylindrical structure. The output spiral raceway cylinder is sleeved on the main shaft and is combined with A first spiral transmission pair is formed between the main shafts, and the friction plate pressing disc is fixedly sleeved at one end of the output spiral raceway cylinder;
所述摩擦片支撑件包括呈圆盘形结构的摩擦片支撑盘和呈圆筒形结构的外片花键套,所述动力输入机构能够将动力传递给摩擦片支撑盘,所述摩擦片支撑盘与摩擦片压紧盘平行,所述外片花键套同轴地套在输出螺旋滚道筒的外部,其一端与摩擦片支撑盘的外缘花键配合,另一端可转动地支承在摩擦片压紧盘的外缘上;The friction lining support includes a friction lining support disk in a disc-shaped structure and an outer spline sleeve in a cylindrical structure. The power input mechanism can transmit power to the friction lining support disk. The friction lining support disk Parallel to the friction plate pressing plate, the outer plate spline sleeve is coaxially sleeved on the outside of the output spiral raceway cylinder, one end of which is spline-fitted with the outer edge of the friction plate support plate, and the other end is rotatably supported on the friction plate On the outer edge of the compression plate;
各外摩擦片的外缘均与外片花键套的内壁花键配合,各内摩擦片的內缘均与输出螺旋滚道筒的外壁花键配合,在所述输出螺旋滚道筒的外壁上套装有若干内片启动挡圈,各个内片启动挡圈分别位于各内摩擦片靠近摩擦片支撑盘的一侧;The outer edge of each outer friction plate is spline-fitted with the inner wall of the outer spline sleeve, and the inner edge of each inner friction plate is spline-fitted with the outer wall of the output spiral raceway barrel, on the outer wall of the output spiral raceway barrel. The set has a number of inner plate starting retaining rings, and each inner plate starting retaining ring is located on the side of each inner friction plate close to the friction plate support plate;
当输出螺旋滚道筒朝着远离摩擦片支撑盘方向轴向移动时,各个内片启动挡圈能够带动相邻内摩擦片朝着远离摩擦片支撑盘方向轴向移动,以使各外摩擦片和内摩擦片相互分离;当输出螺旋滚道筒朝着靠近摩擦片支撑盘方向轴向移动时,摩擦片压紧盘能够压紧各外摩擦片和内摩擦片。When the output spiral raceway cylinder moves axially away from the friction plate support plate, each inner plate activation ring can drive the adjacent inner friction plate to move axially away from the friction plate support plate, so that each outer friction plate Separate from the inner friction plate; when the output spiral raceway cylinder moves axially in the direction close to the friction plate support plate, the friction plate pressing plate can compress the outer and inner friction plates.
采用以上结构,端面凸轮副传动配合稳定可靠,易于加工制造;通过在内摩擦片安装筒上设置内片启动挡圈,能够主动地带动各内摩擦片与相邻的外摩擦片分离,相对于现有多片式摩擦离合器,不仅大幅提高了响应速度,缩短了相应时间,从而能够大幅增加摩擦片的数量,甚至无限增加摩擦片的数量,使本摩擦离合器能够应用于大扭矩场景,而且能够保证内摩擦片和外摩擦片的彻底分离,不会发生粘连的情况,长期使用,各内摩擦片和外摩擦片的磨损情况基本一致,大大降低了滑摩损耗,克服传统多片式摩擦离合器的缺陷,延长了摩擦离合器的使用寿命,从而大幅提高了整个摩擦离合装置的耐磨性、稳定性和可靠性。With the above structure, the end-face cam pair transmission is stable and reliable, and easy to process and manufacture; by setting the inner plate starter ring on the inner friction plate mounting cylinder, each inner friction plate can be actively driven to separate from the adjacent outer friction plate, which is relatively The existing multi-plate friction clutch not only greatly improves the response speed, shortens the corresponding time, and can greatly increase the number of friction plates, or even increase the number of friction plates infinitely, so that the friction clutch can be applied to high-torque scenes, but also Ensure the complete separation of the inner friction plate and the outer friction plate, and no adhesion will occur. After long-term use, the wear conditions of the inner and outer friction plates are basically the same, which greatly reduces the sliding friction loss and overcomes the traditional multi-plate friction clutch The shortcomings of the friction clutch extend the service life of the friction clutch, thereby greatly improving the wear resistance, stability and reliability of the entire friction clutch device.
作为优选:相邻所述内片启动挡圈的间距相等,且相邻内片启动挡圈的间距大于相邻内摩擦片的间距,当摩擦片压紧盘压紧各外摩擦片和内摩擦片时,各个所述内片启动挡圈与相邻内摩擦片的间距朝着靠近摩擦片压紧盘的方向呈等差数列关系逐渐减小。采用以上结构,使各内摩擦片与对应外摩擦片能够更加有序、均匀地散开,缩短响应时间。As a preference: the distance between the adjacent inner plate activation rings is equal, and the distance between the adjacent inner plate activation rings is greater than the distance between the adjacent inner friction plates, when the friction plate pressing plate compresses the outer friction plates and the inner friction plates The distance between each of the inner plate activation retaining ring and the adjacent inner friction plate is gradually reduced toward the direction of the friction plate pressing plate in an arithmetic sequence. With the above structure, the inner friction plates and the corresponding outer friction plates can be dispersed more orderly and evenly, and the response time is shortened.
作为优选:所述摩擦片压紧盘靠近弹性元件组的一侧表面上具有环形滚道,在所述弹性元件组和摩擦片压紧盘之间设置有端面轴承,该端面轴承包括轴承支撑盘以及若干支撑在轴承支撑盘和摩擦片压紧盘之间的轴承滚珠,各轴承滚珠均能够沿环形滚道滚动。采用以上结构,摩擦片压紧盘作为端面轴承的一个支撑盘,既节约了制造成本,又节约了装配空间。Preferably, the friction plate pressing plate has an annular raceway on one side surface close to the elastic element group, and an end bearing is arranged between the elastic element group and the friction plate pressing plate, and the end bearing includes a bearing support plate And a number of bearing balls supported between the bearing support disc and the friction plate pressing disc, each of the bearing balls can roll along the annular raceway. With the above structure, the friction plate pressing plate is used as a support plate of the end bearing, which not only saves the manufacturing cost, but also saves the assembly space.
作为优选:所述第一超越离合器包括第一外圈、第一内心轮以及若干设置在第一外圈和第一内心轮之间的第一滚动体,所述第一滚动体包括沿周向交替设置在第一内心轮周围的粗滚子和细滚子,在第一内心轮4a的外周面上均设置有两个相对的第一保持架,在每个第一保持架的内壁上均开设有一圈细滚子滑槽,各个细滚子的两端分别均可滑动地插入对应的细滚子滑槽中, 所述动力输出减速组件能够将动力传递给第一外圈,所述第一内心轮的内壁与摩擦片支撑盘花键配合。采用以上结构,能够高效、稳定可靠地实现单向传动的功能。Preferably, the first overrunning clutch includes a first outer ring, a first inner wheel, and a plurality of first rolling elements arranged between the first outer ring and the first inner ring. The first rolling elements include The thick rollers and thin rollers alternately arranged around the first inner wheel, two opposite first cages are arranged on the outer peripheral surface of the first inner wheel 4a, and the inner wall of each first cage is evenly arranged. A ring of thin roller slide grooves is opened, and both ends of each thin roller can be slidably inserted into the corresponding thin roller slide grooves. The power output reduction assembly can transmit power to the first outer ring. The inner wall of an inner wheel is spline-fitted with the friction plate support disc. With the above structure, the one-way transmission function can be realized efficiently, stably and reliably.
作为优选:所述副轴传动组件包括结合花件套、副轴一级主动齿轮、副轴以及均固套在副轴上的副轴一级从动齿轮和副轴二级主动齿轮,所述副轴一级主动齿轮可转动地套装在双凸轮传动套上,并与副轴一级从动齿轮啮合,所述副轴二级主动齿轮与多排式超越离合器上的二级从动齿啮合,所述结合花件套分别与副轴一级主动齿轮和第一外圈花键配合,以使三者能够同步转动。采用以上结构,结构简单,稳定可靠。Preferably, the countershaft transmission assembly includes a combined flower sleeve, a countershaft first-stage driving gear, a countershaft, and a countershaft first-stage driven gear and a countershaft second-stage driving gear all fixedly sleeved on the countershaft. The primary driving gear of the secondary shaft is rotatably sleeved on the double cam transmission sleeve and meshes with the primary driven gear of the secondary shaft, and the secondary driving gear of the secondary shaft meshes with the secondary driven teeth on the multi-row overrunning clutch , The combined flower sleeve is respectively matched with the primary driving gear of the counter shaft and the spline of the first outer ring, so that the three can rotate synchronously. With the above structure, the structure is simple, stable and reliable.
作为优选:所述内心轮套上固套有倒挡从动齿轮,在所述副轴上可转动地套装有与倒挡从动齿轮啮合的倒挡主动齿轮,在该副轴上套装有能够沿其轴向滑动的倒挡结合套,该倒挡结合套能够与倒挡主动齿轮啮合。采用以上结构,能够稳定可靠地进行动力的前后挡切换。Preferably, a reverse driven gear is fixedly sleeved on the inner wheel sleeve, a reverse driving gear meshing with the reverse driven gear is rotatably sleeved on the counter shaft, and a reverse driven gear is sleeved on the counter shaft. A reverse gear coupling sleeve that slides along its axial direction, and the reverse gear coupling sleeve can mesh with the reverse gear driving gear. With the above structure, the power can be switched between front and rear gears stably and reliably.
与现有技术相比,本发明的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
采用以上技术方案的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,设计巧妙,结构极为紧凑,集成化程度高,充分利用了电机内部的空间,能够将传动机构的部分部件安装到电机内部,不仅传动路线短,传动效率高,而且利于动力机构的布置,降低对车轮动平衡的影响;并且,采用的多片式摩擦离合器克服了传统盘式摩擦离合器的缺陷,大幅提高了耐磨性、稳定性和可靠性高,延长了使用寿命,能够进行大扭矩动力传递;而增加的双凸轮传动套使挡位回归时有延迟,换挡效果更好;同时,多排式超越离合器相对于传统单排式超越离合器成倍地提高了承受载荷的能力,突破了传统超越离合器的承载极限;通过差速器及相关部件的设计,能够实现前置前驱布置的动力输出,整个传动桥传动效率高;从而在不切断驱动力的情况下自适应随行驶阻力变化自动进行换挡变速,尽可能地使电机始终处于高效平台上,大幅增加了电机高效运行的区间,可以满足山区、丘陵和重负荷条件下使用,使电机或发动机负荷变化平缓、纯电动交通工具运行平稳,安全高;其中,通过第一螺旋传动副和第二螺旋传动副的双螺旋传动,抗载荷能力强, 使主轴不易断裂,更适宜大扭矩动力传递。The super torque double helix double transcendence integrated intelligent adaptive electric drive front drive system adopting the above technical solutions is ingenious in design, extremely compact in structure, and highly integrated. It makes full use of the space inside the motor and can install some parts of the transmission mechanism to Inside the motor, not only the transmission route is short, the transmission efficiency is high, but it is also conducive to the layout of the power mechanism and reduces the impact on the dynamic balance of the wheels. Moreover, the adopted multi-plate friction clutch overcomes the shortcomings of the traditional disc friction clutch and greatly improves the durability. High wearability, stability and reliability, prolonged service life, and capable of high torque power transmission; and the increased double cam transmission sleeve delays the return of the gear, and the shift effect is better; at the same time, the multi-row overrunning clutch Compared with the traditional single-row overrunning clutch, it doubles the load bearing capacity and breaks through the load-bearing limit of the traditional overrunning clutch; through the design of the differential and related components, the power output of the front and front drive arrangement can be realized, and the entire transmission axle The transmission efficiency is high; thus without cutting off the driving force, it can automatically shift and change gears according to the change of the driving resistance, so that the motor is always on the high-efficiency platform as much as possible, which greatly increases the range of the motor's efficient operation, which can meet the requirements of mountainous and hilly areas. It is used under heavy load conditions, so that the load of the motor or engine changes smoothly, the pure electric vehicle runs smoothly, and the safety is high; among them, the double screw transmission of the first screw transmission pair and the second screw transmission pair has strong load resistance, so The main shaft is not easy to break, and it is more suitable for high-torque power transmission.
附图说明Description of the drawings
图1为本发明的结构示意图;Figure 1 is a schematic diagram of the structure of the present invention;
图2为高速挡传动机构的示意图;Figure 2 is a schematic diagram of a high-speed gear transmission mechanism;
图3为多片式摩擦离合器与内片螺旋滚道套的配合关系示意图;Figure 3 is a schematic diagram of the mating relationship between the multi-plate friction clutch and the inner plate spiral raceway sleeve;
图4为内片螺旋滚道套的结构示意图;Figure 4 is a schematic diagram of the structure of the inner spiral raceway sleeve;
图5为外摩擦片的结构示意图;Figure 5 is a schematic diagram of the structure of the external friction plate;
图6为内摩擦片的结构示意图;Figure 6 is a schematic diagram of the structure of the inner friction plate;
图7为第一超越离合器的结构示意图;Figure 7 is a schematic diagram of the structure of the first overrunning clutch;
图8为低速挡传动机构的示意图;Figure 8 is a schematic diagram of a low-speed gear transmission mechanism;
图9为多排式超越离合器的剖视图;Figure 9 is a cross-sectional view of a multi-row overrunning clutch;
图10为保持架的结构示意图。Figure 10 is a schematic diagram of the structure of the cage.
具体实施方式Detailed ways
以下结合实施例和附图对本发明作进一步说明。The present invention will be further described below in conjunction with the embodiments and the drawings.
如图1、图2和图8所示,一种超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其主要包括电机、主轴1、高速挡传动机构、低速挡传动机构和前驱动力输出机构。As shown in Figure 1, Figure 2 and Figure 8, a super torque double helix double transcendence integrated intelligent adaptive electric drive front drive system, which mainly includes a motor, a main shaft 1, a high gear transmission mechanism, a low gear transmission mechanism and a front drive Force output mechanism.
电机包括定子15、转子16和受转子16带动的电机轴总成,电机轴总成包括电机空心轴17以及分别设置在电机空心轴17两端的动力传递法兰18和外端安装法兰19,电机空心轴17通过动力传递法兰18和外端安装法兰19固定在转子16的内侧,即转子16通过动力传递法兰18和外端安装法兰19带动电机空心轴17同步转动。其中,动力传递法兰18经动力输出减速组件将动力传递给高速挡传动机构和低速挡传动机构,电机空心轴17包括空心轴套17a以及若干设置在空心轴套17a与转子16之间的矽钢片17b,空心轴套17a采用铝合金材质制成,不仅满足轻量化设计要求,而且能够很好地进行屏蔽。The motor includes a stator 15, a rotor 16, and a motor shaft assembly driven by the rotor 16. The motor shaft assembly includes a motor hollow shaft 17 and a power transmission flange 18 and an outer end mounting flange 19 respectively arranged at both ends of the motor hollow shaft 17, The motor hollow shaft 17 is fixed on the inner side of the rotor 16 through the power transmission flange 18 and the outer end mounting flange 19, that is, the rotor 16 drives the motor hollow shaft 17 to rotate synchronously through the power transmission flange 18 and the outer end mounting flange 19. Among them, the power transmission flange 18 transmits power to the high-speed gear transmission mechanism and the low-speed gear transmission mechanism through the power output reduction component. The motor hollow shaft 17 includes a hollow shaft sleeve 17a and a plurality of silicon arranged between the hollow shaft sleeve 17a and the rotor 16. The steel sheet 17b and the hollow shaft sleeve 17a are made of aluminum alloy material, which not only meets the requirements of lightweight design, but also can be well shielded.
请参见图1和图2,高速挡传动机构包括多片式摩擦离合器2和用于对多片式摩擦离合器2施加预紧力的弹性元件组3,多片式摩擦离合器2和弹性元 件组3至少部分位于电机空心轴17的内部,电机轴总成依次通过动力输出减速组件和第一超越离合器4将动力传递给多片式摩擦离合器2,多片式摩擦离合器2通过内片螺旋滚道套5套装在主轴1上,内片螺旋滚道套5与主轴1之间形成第一螺旋传动副,以使内片螺旋滚道套5能够沿主轴1轴向滑动。Please refer to Figure 1 and Figure 2. The high-speed transmission mechanism includes a multi-plate friction clutch 2 and an elastic element group 3 for pre-tensioning the multi-plate friction clutch 2, a multi-plate friction clutch 2 and an elastic element group 3 At least partly located inside the hollow motor shaft 17, the motor shaft assembly sequentially transmits power to the multi-plate friction clutch 2 through the power output reduction assembly and the first overrunning clutch 4. The multi-plate friction clutch 2 passes through the inner plate spiral raceway sleeve 5 is sleeved on the main shaft 1, and a first screw transmission pair is formed between the inner spiral raceway sleeve 5 and the main shaft 1, so that the inner spiral raceway sleeve 5 can slide axially along the main shaft 1.
其中,主轴1通过主轴轴承30安装在箱体的内部,同样的,动力传递法兰18和外端安装法兰19分别通过法兰安装轴承31安装在箱体的内部,通过这样的设计,使主轴1与动力传递法兰18和外端安装法兰19之间留有间隙,保持各自的动平衡。Among them, the main shaft 1 is installed inside the box through the main shaft bearing 30. Similarly, the power transmission flange 18 and the outer end mounting flange 19 are respectively installed inside the box through the flange mounting bearing 31. Through this design, There is a gap between the main shaft 1 and the power transmission flange 18 and the outer end mounting flange 19 to maintain their respective dynamic balance.
在外端安装法兰19上设置有第一编码器32,在主轴1上设置有第二编码器33,第一编码器32用于检测动力传递法兰18(即电机空心轴17)的转速,第二编码器33用于检测主轴1的转速。A first encoder 32 is provided on the outer mounting flange 19, and a second encoder 33 is provided on the main shaft 1. The first encoder 32 is used to detect the rotation speed of the power transmission flange 18 (ie, the motor hollow shaft 17), The second encoder 33 is used to detect the rotation speed of the spindle 1.
请参见图2,多片式摩擦离合器2包括设置在内片螺旋滚道套5上的摩擦片支撑件以及若干交替排列在摩擦片支撑件和内片螺旋滚道套5之间的外摩擦片2c和内摩擦片2d,各外摩擦片2c能够沿摩擦片支撑件轴向滑动,各内摩擦片2d能够沿内片螺旋滚道套5轴向滑动。Referring to Figure 2, the multi-plate friction clutch 2 includes a friction plate support arranged on the inner plate spiral raceway sleeve 5 and a plurality of outer friction plates alternately arranged between the friction plate support and the inner plate spiral raceway sleeve 5. 2c and the inner friction plate 2d, each outer friction plate 2c can slide axially along the friction plate support, and each inner friction plate 2d can slide axially along the inner plate spiral raceway sleeve 5.
请参见图2和图3,内片螺旋滚道套5包括通过焊接工艺固定连接的输出螺旋滚道筒5a和摩擦片压紧盘5b,其中,输出螺旋滚道筒5a呈圆筒形结构,摩擦片压紧盘5b呈圆盘形结构,摩擦片压紧盘5b垂直地固套在输出螺旋滚道筒5a一端的外部,输出螺旋滚道筒5a远离摩擦片压紧盘5b的一端端面加工有凸轮型面结构。2 and 3, the inner spiral raceway sleeve 5 includes an output spiral raceway barrel 5a and a friction plate pressing plate 5b that are fixedly connected by a welding process, wherein the output spiral raceway barrel 5a has a cylindrical structure, The friction lining pressure plate 5b has a disc-shaped structure, and the friction lining pressure plate 5b is vertically fixed on the outside of one end of the output spiral raceway cylinder 5a, and the end surface of the output spiral raceway cylinder 5a away from the friction lining pressure plate 5b is processed There is a cam profile structure.
输出螺旋滚道筒5a套装在主轴1上,并与主轴1之间形成上述第一螺旋传动副,使内片螺旋滚道套5能够沿主轴1轴向滑动,从而压缩弹性元件组3,以释放各外摩擦片2c和内摩擦片2d。具体地说,第一螺旋传动副包括沿周向分布在输出螺旋滚道筒5a内壁上的内螺旋滚道5a3以及沿周向分布在主轴1外壁上的外螺旋滚道1a,在每个外螺旋滚道1a中均嵌设有若干向外凸出的滚珠27,各个滚珠27分别能够在对应的内螺旋滚道5a3和外螺旋滚道1a中滚动。当内片螺旋滚道套5相对主轴1转动时,能够相对主轴1进行轴向移动,从而能够压紧或释放多片式摩擦离合器2,使多片式摩擦离合器2处于结合或 分离状态。The output spiral raceway barrel 5a is sleeved on the main shaft 1, and forms the above-mentioned first spiral transmission pair with the main shaft 1, so that the inner spiral raceway sleeve 5 can slide axially along the main shaft 1, thereby compressing the elastic element group 3 to Release each outer friction plate 2c and inner friction plate 2d. Specifically, the first screw transmission pair includes an inner spiral raceway 5a3 distributed on the inner wall of the output spiral raceway barrel 5a in the circumferential direction and an outer spiral raceway 1a distributed on the outer wall of the main shaft 1 in the circumferential direction. A number of balls 27 protruding outward are embedded in the spiral raceway 1a, and each ball 27 can respectively roll in the corresponding inner spiral raceway 5a3 and the outer spiral raceway 1a. When the inner plate spiral raceway sleeve 5 rotates relative to the main shaft 1, it can move axially relative to the main shaft 1, so that the multi-plate friction clutch 2 can be compressed or released, so that the multi-plate friction clutch 2 is in an engaged or disengaged state.
摩擦片压紧盘5b自输出螺旋滚道筒5a远离摩擦片支撑件的一端沿径向向外延伸。摩擦片压紧盘5b靠近弹性元件组3的一侧表面上分布有若干同心的环形滚道5b1,在弹性元件组3和摩擦片压紧盘5b之间设置有端面轴承21,该端面轴承21包括轴承支撑盘21b以及若干支撑在轴承支撑盘21b和摩擦片压紧盘5b之间的轴承滚珠21a,各轴承滚珠21a分别能够沿对应的环形滚道5b1滚动。通过以上结构,摩擦片压紧盘5b能够作为一侧的轴承支撑盘,从而既节约了制造成本,又节约了装配空间。The friction plate pressing plate 5b extends radially outward from one end of the output spiral raceway cylinder 5a away from the friction plate support. A number of concentric annular raceways 5b1 are distributed on the side surface of the friction plate pressing plate 5b close to the elastic element group 3, and an end bearing 21 is provided between the elastic element group 3 and the friction plate pressing plate 5b, the end bearing 21 It includes a bearing support disc 21b and a plurality of bearing balls 21a supported between the bearing support disc 21b and the friction plate pressing disc 5b, and each bearing ball 21a can roll along the corresponding annular raceway 5b1. Through the above structure, the friction plate pressing plate 5b can be used as a bearing support plate on one side, thereby saving manufacturing cost and assembly space.
请参见图2-图3和图4-图5,多片式摩擦离合器2包括摩擦片支撑件以及若干交替排列在摩擦片支撑件和内片螺旋滚道套5之间的外摩擦片2c和内摩擦片2d,其中,摩擦片支撑件包括呈圆盘形结构的摩擦片支撑盘2a和呈圆筒形结构的外片花键套2b,动力输入机构能够将动力传递给摩擦片支撑盘2a,摩擦片支撑盘2a与摩擦片压紧盘5b平行,外片花键套2b同轴地套在输出螺旋滚道筒5a的外部,其一端与摩擦片支撑盘2a的外缘花键配合,另一端可转动地支承在摩擦片压紧盘5b的外缘上。各外摩擦片2c能够沿外片花键套2b的内壁轴向滑动,各内摩擦片2d能够沿输出螺旋滚道筒5a的外壁轴向滑动。相对于传统盘式摩擦离合器,本事实例中的多片式摩擦离合器2,长期使用,各内摩擦片2d和外摩擦片2c的磨损情况基本一致,降低了滑摩损耗,提高了多片式摩擦离合器2的耐磨性、稳定性和可靠性,延长多片式摩擦离合器2的使用寿命。Please refer to Figure 2-Figure 3 and Figure 4-Figure 5, the multi-plate friction clutch 2 includes a friction plate support and a number of alternately arranged between the friction plate support and the inner plate spiral raceway sleeve 5 outer friction plates 2c and The inner friction plate 2d, wherein the friction plate support includes a friction plate support disc 2a having a disc-shaped structure and an outer plate spline sleeve 2b having a cylindrical structure. The power input mechanism can transmit power to the friction plate support disc 2a, The friction plate support plate 2a is parallel to the friction plate pressing plate 5b, and the outer plate spline sleeve 2b is coaxially sleeved on the outside of the output spiral raceway cylinder 5a, one end of which is spline-fitted with the outer edge of the friction plate support plate 2a, and the other end It is rotatably supported on the outer edge of the friction plate pressing plate 5b. Each outer friction plate 2c can axially slide along the inner wall of the outer plate spline sleeve 2b, and each inner friction plate 2d can axially slide along the outer wall of the output spiral raceway barrel 5a. Compared with the traditional disc friction clutch, the multi-disc friction clutch 2 in this case has been used for a long time, and the wear conditions of the inner friction plates 2d and the outer friction plates 2c are basically the same, which reduces the sliding friction loss and improves the multi-disc friction The wear resistance, stability and reliability of the clutch 2 extend the service life of the multi-disc friction clutch 2.
各内摩擦片2d的內缘上均设置有内片内花键2d1,在输出螺旋滚道筒5a的外壁上设置有与各内片内花键2d1相适应的内片外花键5a1,即输出螺旋滚道筒5a与各内摩擦片2d通过内片内花键2d1与内片外花键5a1实现花键配合,使各内摩擦片2d既能够与输出螺旋滚道筒5a同步转动,又能够沿输出螺旋滚道筒5a轴向移动,实现分离。Each inner friction plate 2d is provided with an inner plate inner spline 2d1 on the inner edge, and an inner plate outer spline 5a1 corresponding to each inner plate inner spline 2d1 is provided on the outer wall of the output spiral raceway tube 5a, namely The output spiral raceway barrel 5a and each inner friction plate 2d realize spline fit through the inner plate inner spline 2d1 and the inner plate outer spline 5a1, so that each inner friction plate 2d can rotate synchronously with the output spiral raceway barrel 5a, and It can move axially along the output spiral raceway barrel 5a to achieve separation.
各外摩擦片2c的外缘上均设置有外片外花键2c1,外片花键套2b的内壁上设置有与各外片外花键2c1相适应的外片内花键2b1。即外片花键套2b与各外摩擦片2c通过外片外花键2c1与外片内花键2b1实现花键配合,使各外 摩擦片2c既能够与外片花键套2b同步转动,又能够沿外片花键套2b轴向移动,实现分离。The outer edge of each outer friction sheet 2c is provided with outer sheet outer splines 2c1, and the inner wall of the outer sheet spline sleeve 2b is provided with outer sheet inner splines 2b1 corresponding to the outer sheet outer splines 2c1. That is to say, the outer spline sleeve 2b and the outer friction plates 2c realize the spline fit through the outer spline 2c1 and the outer inner spline 2b1, so that the outer friction plates 2c can rotate synchronously with the outer spline sleeve 2b, and can Move axially along the outer spline sleeve 2b to achieve separation.
摩擦片支撑盘2a的內缘具有朝着远离摩擦片压紧盘5b延伸的动力输入套2a1。动力输入套2a1与输出螺旋滚道筒5a同轴设置,即动力输入套2a1、输出螺旋滚道筒5a和主轴1三者的中心轴线重合。摩擦片支撑盘2a自动力输入套2a1靠近摩擦片压紧盘5b的一端沿径向向外延伸,并与摩擦片压紧盘5b相互正对,以使各外摩擦片2c和内摩擦片2d交替排列在摩擦片支撑盘2a和摩擦片压紧盘5b。并且,摩擦片支撑盘2a的外缘上设置有与外片内花键2b1花键配合的动力输出花键2a3。各外摩擦片2c与摩擦片支撑盘2a能够共用外片花键套2b内壁上的外片内花键2b1,降低了设计和加工难度以及生产成本。The inner edge of the friction lining support disk 2a has a power input sleeve 2a1 extending away from the friction lining pressing disk 5b. The power input sleeve 2a1 and the output spiral raceway barrel 5a are coaxially arranged, that is, the center axes of the power input sleeve 2a1, the output spiral raceway barrel 5a and the main shaft 1 coincide. The automatic force input sleeve 2a1 of the friction plate support plate 2a extends radially outwards at one end close to the friction plate pressing plate 5b, and is directly opposite to the friction plate pressing plate 5b, so that the outer friction plates 2c and the inner friction plates 2d Alternately arranged in the friction plate support plate 2a and the friction plate pressing plate 5b. In addition, a power output spline 2a3 is provided on the outer edge of the friction plate support plate 2a to be spline-fitted with the outer plate inner spline 2b1. Each outer friction plate 2c and the friction plate support disk 2a can share the outer inner spline 2b1 on the inner wall of the outer spline sleeve 2b, which reduces the design and processing difficulty and production cost.
外片花键套2b远离摩擦片支撑件的一端支承在摩擦片压紧盘5b的外缘上,并可相对摩擦片压紧盘5b自由转动,以保持结构的稳定可靠。The end of the outer plate spline sleeve 2b away from the friction plate support is supported on the outer edge of the friction plate pressing plate 5b, and can rotate freely relative to the friction plate pressing plate 5b to maintain a stable and reliable structure.
弹性元件组3能够对内片螺旋滚道套5施加预紧力,以压紧各外摩擦片2c和内摩擦片2d,使摩擦离合器2保持结合状态。本实施例中,弹性元件组3优选采用碟簧,稳定可靠,成本低廉,能够对端面轴承21持续地施加一个轴向上的推力。The elastic element group 3 can apply a pretension force to the inner plate spiral raceway sleeve 5 to compress the outer friction plates 2c and the inner friction plates 2d to keep the friction clutch 2 in a combined state. In this embodiment, the elastic element group 3 preferably adopts a disc spring, which is stable, reliable, and low in cost, and can continuously apply an axial thrust to the end bearing 21.
在输出螺旋滚道筒5a的内壁上设置有若干内片启动挡圈2e,各内片启动挡圈2e分别位于相邻内摩擦片2d靠近摩擦片支撑盘2a的一侧。通过在输出螺旋滚道筒5a上设置内片启动挡圈2e,能够对各内摩擦片2d进行分隔,从而保证在分离状态下,所有内摩擦片2d能够既快速、又均匀地散开,同时带动外摩擦片2c移动,实现各内摩擦片2d和外摩擦片2c的彻底分离。On the inner wall of the output spiral raceway barrel 5a, a number of inner plate activation circlips 2e are provided, and each inner plate activation circlip 2e is respectively located on the side of the adjacent inner friction plate 2d close to the friction plate support disk 2a. By setting the inner disc activation ring 2e on the output spiral raceway barrel 5a, the inner friction discs 2d can be separated, so as to ensure that in the separated state, all the inner friction discs 2d can be dispersed quickly and evenly, and at the same time The outer friction plate 2c is driven to move, and the inner friction plate 2d and the outer friction plate 2c are completely separated.
相邻内片启动挡圈2e的间距相等,且相邻内片启动挡圈2e的间距大于相邻内摩擦片2d的间距,具体地说,相邻内片启动挡圈2e的间距只是略大于相邻内摩擦片2d的间距,在摩擦离合器处于断开状态时,通过相邻内片启动挡圈2e能够保证各内摩擦片2d与相邻外摩擦片2c分离后均匀分布。当摩擦片压紧盘5b压紧各外摩擦片2c和内摩擦片2d时,各个内片启动挡圈2e与相邻内摩擦片2d的间距朝着靠近摩擦片压紧盘5b的方向呈等差数列关系 逐渐减小。输出螺旋滚道筒5a的外壁上具有内片外花键5a1,在该内片外花键5a1上设置有若干与对应内片启动挡圈2e相适应的内挡圈安装环槽5a2,各内片启动挡圈2e分别嵌入对应的内挡圈安装环槽5a2中。The distances between adjacent inner plate activation rings 2e are equal, and the distance between adjacent inner plate activation rings 2e is greater than the distance between adjacent inner friction plates 2d. Specifically, the distance between adjacent inner plate activation rings 2e is only slightly larger than the distance between adjacent inner plate activation rings 2e. When the friction clutch is in the disconnected state, the distance between adjacent inner friction plates 2d can be ensured that the inner friction plates 2d are evenly distributed after being separated from the adjacent outer friction plates 2c by starting the retaining ring 2e by the adjacent inner plates. When the friction plate pressing plate 5b presses each outer friction plate 2c and the inner friction plate 2d, the distance between each inner plate activation ring 2e and the adjacent inner friction plate 2d is equal to the direction close to the friction plate pressing plate 5b. The difference sequence relationship gradually decreases. The outer wall of the output spiral raceway cylinder 5a is provided with an inner plate outer spline 5a1, and a number of inner ring mounting ring grooves 5a2 corresponding to the corresponding inner plate starting ring 2e are provided on the inner plate outer spline 5a1. The plate activation retaining rings 2e are respectively embedded in the corresponding inner retaining ring mounting ring grooves 5a2.
请参见图2和图7,第一超越离合器4包括第一外圈4c、第一内心轮4a以及若干设置在第一外圈4c和第一内心轮4a之间的第一滚动体4b,第一滚动体4b包括沿周向交替设置在第一内心轮4a周围的粗滚子和细滚子,在第一内心轮4a的外周面上均设置有两个相对的第一保持架4d,在每个第一保持架4d的内壁上均开设有一圈细滚子滑槽,各个细滚子的两端分别均可滑动地插入对应的细滚子滑槽中,动力输出减速组件能够将动力传递给第一外圈4c,第一内心轮4a的内壁与摩擦片支撑盘2a花键配合。采用以上结构,使各个细滚子能够随动,提高了第一超越离合器4的稳定性和可靠性,增加了使用寿命。2 and 7, the first overrunning clutch 4 includes a first outer ring 4c, a first inner wheel 4a, and a plurality of first rolling bodies 4b arranged between the first outer ring 4c and the first inner wheel 4a. A rolling body 4b includes thick rollers and thin rollers alternately arranged around the first inner wheel 4a in the circumferential direction. Two opposite first cages 4d are provided on the outer circumference of the first inner wheel 4a. The inner wall of each first cage 4d is provided with a ring of thin roller slide grooves. Both ends of each thin roller can be slidably inserted into the corresponding thin roller slide grooves. The power output reduction assembly can transmit power For the first outer ring 4c, the inner wall of the first inner wheel 4a is spline-fitted with the friction plate support disc 2a. With the above structure, each thin roller can follow-up, which improves the stability and reliability of the first overrunning clutch 4 and increases the service life.
请参见图1和图2,动力输出减速组件包括高速挡齿轮轴9和高速挡一级从动齿轮10,高速挡齿轮轴9包括与主轴1平行的高速挡中间轴部9a以及成型在高速挡中间轴部9a上的高速挡二级主动齿部9b,高速挡一级从动齿轮10固套在高速挡中间轴部9a上,并与动力传递法兰18外周上的法兰输出齿18a啮合,第一外圈4c上具有与高速挡二级主动齿部9b啮合的高速挡二级从动齿部4c1。1 and 2, the power output reduction assembly includes a high-speed gear shaft 9 and a high-speed one-stage driven gear 10. The high-speed gear shaft 9 includes a high-speed intermediate shaft portion 9a parallel to the main shaft 1 and is formed in the high-speed gear. The high-speed secondary driving gear 9b on the intermediate shaft 9a, the high-speed primary driven gear 10 is fixedly sleeved on the high-speed intermediate shaft 9a, and meshes with the flange output teeth 18a on the outer periphery of the power transmission flange 18 , The first outer ring 4c has a high-speed second-stage driven tooth part 4c1 meshing with the high-speed second-stage driving tooth part 9b.
请参见图1和图8,低速挡传动机构包括多排式超越离合器6以及在电机轴总成和多排式超越离合器6之间减速传动的副轴传动组件,多排式超越离合器6能够通过内心轮套7动力传递给主轴1(内心轮套7与主轴1花键配合),主轴1上套装有双凸轮传动套42,该双凸轮传动套42的两端端面分别与动力输出齿轮套34和内片螺旋滚道套5的对应端面通过端面凸轮副传动配合,并与主轴1之间形成第二螺旋传动副。Please refer to Figure 1 and Figure 8. The low-speed gear transmission mechanism includes a multi-row overrunning clutch 6 and a countershaft transmission assembly that reduces transmission between the motor shaft assembly and the multi-row overrunning clutch 6. The multi-row overrunning clutch 6 can pass The power of the inner wheel sleeve 7 is transmitted to the main shaft 1 (the inner wheel sleeve 7 is spline-fitted with the main shaft 1). The main shaft 1 is sleeved with a double cam transmission sleeve 42. The two end faces of the double cam transmission sleeve 42 are respectively connected with the power output gear sleeve 34 The corresponding end surface of the inner spiral raceway sleeve 5 is matched with the end face cam pair, and forms a second screw transmission pair with the main shaft 1.
请参见图8-图10,多排式超越离合器6包括第二外圈6a以及至少两个并排套装在同一内心轮套7上的第二内心轮6c,各个第二内心轮6c外周上设置的外齿6c1一一正对,第二外圈6a与各个第二内心轮6c之间分别设置有第二滚动体,相邻第二内心轮6c周围的第二滚动体一一正对,从而保证各第 二内心轮6c的同步性。Referring to Figures 8-10, the multi-row overrunning clutch 6 includes a second outer ring 6a and at least two second inner wheels 6c that are sleeved side by side on the same inner wheel sleeve 7. Each second inner wheel 6c is provided on the outer periphery The outer teeth 6c1 are aligned one by one, the second outer ring 6a and each second inner ring 6c are respectively provided with second rolling elements, and the second rolling elements around the adjacent second inner ring 6c are aligned one by one to ensure Synchronization of each second inner chakra 6c.
第二內心轮套7采用高强度抗扭材料制成,第二內心轮6c采用抗压耐磨材料制成,具体地说,第二內心轮套7的材质为合金钢,第二內心轮6c的材质为轴承钢或合金钢或硬质合金。本实施例中,第二內心轮套7的材质优选采用20CrMnTi,抗扭能力强,成本较低,性价比高,第二內心轮6c的材质优选采用GCr15,耐磨抗压性能好,成本较低,性价比高。第二內心轮套7抗扭抗压能力高,能够保证传动的可靠性和稳定性,第二內心轮6c耐磨抗压能力强,从而通过将第二內心轮套7和第二內心轮6c采用两种不同的材料进行制造,不但有效节约了生产成本,而且大幅延长了多排浮动组合式重载超越离合器的使用寿命。The second inner wheel sleeve 7 is made of high-strength torsion resistant material, and the second inner wheel 6c is made of compressive and wear-resistant material. Specifically, the material of the second inner wheel sleeve 7 is alloy steel, and the second inner wheel 6c The material is bearing steel or alloy steel or cemented carbide. In this embodiment, the material of the second inner wheel sleeve 7 is preferably 20CrMnTi, which has strong torsion resistance, low cost, and high cost performance. The material of the second inner wheel 6c is preferably GCr15, which has good wear resistance and compression performance and low cost. , Cost-effective. The second inner wheel sleeve 7 has high resistance to torsion and compression, which can ensure the reliability and stability of the transmission. The second inner wheel 6c has strong wear-resistance and compression resistance, so that the second inner wheel sleeve 7 and the second inner wheel 6c The use of two different materials for manufacturing not only effectively saves production costs, but also greatly extends the service life of the multi-row floating combined heavy-duty overrunning clutch.
沿各第二内心轮6c外周分布的滚动体由交替设置的粗滚动体6d和细滚动体6e组成,在各个第二内心轮6c的外周面上均设置有两个相对的第二保持架6f,在每个第二保持架6f的内壁上均开设有一圈环形槽6f1,各个细滚动体6e的两端分别均可滑动地插入对应的环形槽6f1中。采用以上结构,使各个细滚动体6e能够随动,提高了整体的稳定性和可靠性,增加了使用寿命。The rolling elements distributed along the outer circumference of each second inner wheel 6c are composed of alternately arranged thick rolling elements 6d and thin rolling elements 6e, and two opposite second cages 6f are provided on the outer circumference of each second inner wheel 6c. A ring of annular grooves 6f1 are provided on the inner wall of each second cage 6f, and both ends of each thin rolling body 6e can be slidably inserted into the corresponding annular grooves 6f1. With the above structure, each thin rolling element 6e can follow-up, which improves the overall stability and reliability, and increases the service life.
第二外圈6a的外壁上具有沿周向设置的二级从动齿6b。内心轮凸轮套7的外壁与各个第二内心轮6c的内壁花键配合。通过上述结构,能够可靠地进行动力传递。The outer wall of the second outer ring 6a has secondary driven teeth 6b arranged in the circumferential direction. The outer wall of the inner wheel cam sleeve 7 is spline-fitted with the inner wall of each second inner wheel 6c. With the above structure, power transmission can be reliably performed.
第二内心轮6c的内花键齿数为外齿6c1齿数的两倍。便于安装和调试,以解决各个第二内心轮6c不同步的问题。The number of teeth of the inner spline of the second inner wheel 6c is twice the number of teeth of the outer teeth 6c1. It is easy to install and debug to solve the problem of non-synchronization of each second inner wheel 6c.
外齿6c1包括顶弧段6c12以及分别位于顶弧段6c12两侧的短边段6c11和长边段6c13,短边段6c11为向内凹陷的弧形结构,长边段6c13为向外凸出的弧形结构,短边段6c11的曲率小于长边段6c13的曲率。采用以上结构,能够保证单向传动功能的稳定性和可靠性。The outer tooth 6c1 includes a top arc section 6c12 and a short side section 6c11 and a long side section 6c13 located on both sides of the top arc section 6c12. The short side section 6c11 is an inwardly concave arc structure, and the long side section 6c13 is outwardly convex. The curvature of the short side section 6c11 is smaller than the curvature of the long side section 6c13. With the above structure, the stability and reliability of the one-way transmission function can be ensured.
双凸轮传动套42的两端端面分别加工有与动力输出齿轮套34和内片螺旋滚道套5端面上凸轮型面结构相适应的凸轮型面结构,从而使双凸轮传动套42分别与动力输出齿轮套34和内片螺旋滚道套5的对应端面通过端面凸轮副传动配合。通过双凸轮传动套42,更利于脱开、换挡。The two end surfaces of the double cam transmission sleeve 42 are respectively processed with cam profile structures that are compatible with the cam profile structures on the end surfaces of the power output gear sleeve 34 and the inner spiral raceway sleeve 5, so that the double cam transmission sleeve 42 and the power Corresponding end surfaces of the output gear sleeve 34 and the inner spiral raceway sleeve 5 are driven and matched by an end-face cam pair. The double cam transmission sleeve 42 is more conducive to disengagement and gear shifting.
请参见图8,双凸轮传动套42包括螺旋配合套42a和安装支撑套42b,其中,螺旋配合套42a与主轴1之间形成第二螺旋传动副。具体地说,第二螺旋传动副包括沿周向分布在螺旋配合套42a内壁上的第二内螺旋滚道以及沿周向分布在主轴1外壁上的第二外螺旋滚道,在每个第二外螺旋滚道中均嵌设有若干向外凸出的第二滚珠,各个第二滚珠分别能够在对应的第二内螺旋滚道和第二外螺旋滚道中滚动。当双凸轮传动套42相对主轴1转动时,能够相对主轴1进行轴向移动,同时带动内片螺旋滚道套5相对主轴1进行轴向移动,从而能够压紧或释放多片式摩擦离合器2,使多片式摩擦离合器2处于结合或分离状态。Referring to FIG. 8, the double cam transmission sleeve 42 includes a spiral fitting sleeve 42 a and a mounting support sleeve 42 b, wherein a second spiral transmission pair is formed between the spiral fitting sleeve 42 a and the main shaft 1. Specifically, the second screw transmission pair includes a second inner spiral raceway distributed on the inner wall of the spiral fitting sleeve 42a in the circumferential direction and a second outer spiral raceway distributed on the outer wall of the main shaft 1 in the circumferential direction. A number of second balls protruding outward are embedded in the two outer spiral raceways, and each second ball can roll in the corresponding second inner spiral raceway and the second outer spiral raceway. When the double cam transmission sleeve 42 rotates relative to the main shaft 1, it can move axially relative to the main shaft 1, and at the same time drive the inner spiral raceway sleeve 5 to move axially relative to the main shaft 1, so that the multi-plate friction clutch 2 can be compressed or released. , Make the multi-plate friction clutch 2 in a connected or separated state.
安装支撑套42b通过花键配合与螺旋配合套42a同步转动,摩擦片支撑盘2a可转动地套装在安装支撑套42b上。The installation support sleeve 42b rotates synchronously with the spiral fitting sleeve 42a through spline fitting, and the friction plate support disc 2a is rotatably sleeved on the installation support sleeve 42b.
请参见图1和图8,副轴传动组件包括结合花件套41、副轴一级主动齿轮11、副轴12以及均固套在副轴12上的副轴一级从动齿轮13和副轴二级主动齿轮14,副轴一级主动齿轮11可转动地套装在双凸轮传动套42上,并与副轴一级从动齿轮13啮合,副轴二级主动齿轮14与多排式超越离合器6上的二级从动齿6b啮合,结合花件套41分别与副轴一级主动齿轮11和第一外圈4c花键配合,以使三者能够同步转动。1 and 8, the countershaft transmission assembly includes a combined flower sleeve 41, a countershaft primary driving gear 11, a countershaft 12, and a countershaft primary driven gear 13 and a countershaft that are all fixedly sleeved on the countershaft 12. Shaft two-stage driving gear 14, counter-shaft first-stage driving gear 11 is rotatably sleeved on the double cam transmission sleeve 42, and meshes with the counter-shaft first-stage driven gear 13, and the counter-shaft second-stage driving gear 14 has a multi-row overrunning The secondary driven teeth 6b on the clutch 6 mesh, and the combined flower sleeve 41 is splined with the primary driving gear 11 of the countershaft and the first outer ring 4c, so that the three can rotate synchronously.
内心轮套7上固套有倒挡从动齿轮38,在副轴12上可转动地套装有与倒挡从动齿轮38啮合的倒挡主动齿轮39,在该副轴12上套装有能够沿其轴向滑动的倒挡结合套40,该倒挡结合套40能够与倒挡主动齿轮39啮合。A reverse driven gear 38 is fixedly sleeved on the inner wheel sleeve 7, and a reverse driving gear 39 meshing with the reverse driven gear 38 is rotatably sleeved on the counter shaft 12, and a reverse driving gear 39 is sleeved on the counter shaft 12. The reverse gear coupling sleeve 40 sliding in the axial direction is capable of meshing with the reverse gear driving gear 39.
副轴12的外周上具有若干沿周向分布的滚柱内侧弧形槽,该滚柱内侧弧形槽中具有与副轴12轴线平行的滚柱12a,倒挡结合套40的孔壁上具有若干与滚柱内侧弧形槽一一对应、且轴向贯穿的滚柱外侧弧形槽5a,以使倒挡结合套40能够通过滚柱12a轴向滑动,滚柱内侧弧形槽的槽内半径和滚柱外侧弧形槽的槽内半径均大于滚柱12a的半径。倒挡结合套40能够与倒挡主动齿轮39啮合,具体地说,前进挡时,倒挡结合套40与倒挡主动齿轮39分离;倒挡时,倒挡结合套40与倒挡主动齿轮39啮合。采用以上结构,倒挡结合 套40与副轴12之间通过滚柱12a连接,使倒挡结合套40能够相对副轴12转动一定角度,拥有一定的自由度,从而使倒挡结合套40更易于与倒挡主动齿轮39结合,极大提高了换挡的顺畅度,克服了进倒挡时容易出现卡滞、难以进挡、易损等问题,同时能够承受超大扭矩。The outer circumference of the secondary shaft 12 is provided with a plurality of roller inner arc grooves distributed in the circumferential direction, the roller inner arc groove has a roller 12a parallel to the axis of the secondary shaft 12, and the hole wall of the reverse gear coupling sleeve 40 has A number of roller outer arc grooves 5a that correspond to the roller inner arc grooves one by one and penetrate axially so that the reverse gear coupling sleeve 40 can slide axially through the roller 12a. The radius and the inner radius of the arc groove on the outside of the roller are both larger than the radius of the roller 12a. The reverse gear coupling sleeve 40 can mesh with the reverse gear driving gear 39. Specifically, in the forward gear, the reverse gear coupling sleeve 40 is separated from the reverse gear driving gear 39; in the reverse gear, the reverse gear coupling sleeve 40 and the reverse gear driving gear 39 Meshing. With the above structure, the reverse gear coupling sleeve 40 and the counter shaft 12 are connected by rollers 12a, so that the reverse gear coupling sleeve 40 can rotate at a certain angle relative to the counter shaft 12, and has a certain degree of freedom, so that the reverse gear coupling sleeve 40 is more It is easy to combine with the reverse driving gear 39, which greatly improves the smoothness of shifting, overcomes the problems of jamming, difficulty in shifting, and fragility when entering reverse gear, and at the same time, it can withstand super torque.
前驱动力输出机构包括动力输出齿轮套34和差速器35,动力输出齿轮套34可转动地套装在主轴1上,并能够通过差速器35向外输出动力,即差速器35同时带动左轴36和右轴37转动。The front driving force output mechanism includes a power output gear sleeve 34 and a differential 35. The power output gear sleeve 34 is rotatably sleeved on the main shaft 1, and can output power through the differential 35, that is, the differential 35 drives at the same time The left shaft 36 and the right shaft 37 rotate.
本实施例中,弹性元件组3通过各端面轴承21施加压力,压紧摩擦离合器2的各外摩擦片2c和内摩擦片2d。当多片式摩擦离合器2处于结合状态时,动力处于高速挡动力传递路线:In this embodiment, the elastic element group 3 applies pressure through each end bearing 21 to compress the outer friction plates 2c and the inner friction plates 2d of the friction clutch 2. When the multi-disc friction clutch 2 is in the combined state, the power is in the high-speed power transmission route:
转子16→电机空心轴17→动力传递法兰18→高速挡一级从动齿轮10→高速挡齿轮轴9→第一超越离合器4→摩擦片支撑盘2a→外片花键套2b→外摩擦片2c和内摩擦片2d→输出螺旋滚道筒5a→双凸轮传动套42→动力输出齿轮套34→差速器35→左轴36和右轴37输出动力。 Rotor 16→motor hollow shaft 17→power transmission flange 18→high-speed one-stage driven gear 10→high-speed gear shaft 9→first overrunning clutch 4→friction plate support plate 2a→outer plate spline sleeve 2b→outer friction plate 2c and inner friction plate 2d→output spiral raceway tube 5a→double cam transmission sleeve 42→power output gear sleeve 34→differential 35→left shaft 36 and right shaft 37 output power.
此时,第一超越离合器4未超越,多排式超越离合器6超越,阻力传递路线:左轴36和右轴37→差速器35→动力输出齿轮套34→双凸轮传动套42→输出螺旋滚道筒5a→摩擦片压紧盘5b→端面轴承21→弹性元件组3;当主轴1传递给多片式摩擦离合器2的阻力矩大于等于多片式摩擦离合器2的预设载荷极限时,内片螺旋滚道套5相对主轴1平移,压缩弹性元件组3,多片式摩擦离合器2的各外摩擦片2c和内摩擦片2d之间出现间隙,即多片式摩擦离合器2分离,动力改为通过下述路线传递,即低速挡动力传递路线:At this time, the first overrunning clutch 4 has not overtaken, and the multi-row overrunning clutch 6 has overtaken. The resistance transmission route: left shaft 36 and right shaft 37→differential 35→power output gear sleeve 34→double cam transmission sleeve 42→output screw Raceway cylinder 5a→friction plate compression plate 5b→end bearing 21→elastic element group 3; when the resistance torque transmitted by the main shaft 1 to the multi-disc friction clutch 2 is greater than or equal to the preset load limit of the multi-disc friction clutch 2, The inner plate spiral raceway sleeve 5 translates relative to the main shaft 1, compressing the elastic element group 3, and there is a gap between the outer friction plates 2c and the inner friction plates 2d of the multi-plate friction clutch 2, that is, the multi-plate friction clutch 2 is separated and the power Instead, it is transmitted through the following route, that is, the low-speed gear power transmission route:
转子16→电机空心轴17→动力传递法兰18→高速挡一级从动齿轮10→高速挡齿轮轴9→第一外圈4a→结合花件套41→副轴一级主动齿轮11→副轴一级从动齿轮13→副轴12→副轴二级主动齿轮14→多排式超越离合器6→内心轮套7→主轴1→动力输出齿轮套34→差速器35→左轴36和右轴37输出 动力。 Rotor 16→motor hollow shaft 17→power transmission flange 18→high-speed first-stage driven gear 10→high-speed gear shaft 9→first outer ring 4a→combined flower sleeve 41→counter shaft first-stage driving gear 11→pair Shaft primary driven gear 13→counter shaft 12→counter shaft secondary driving gear 14→multi-row overrunning clutch 6→inner wheel sleeve 7→main shaft 1→power output gear sleeve 34→differential 35→left shaft 36 and The right shaft 37 outputs power.
此时,第一超越离合器4超越,多排式超越离合器6未超越,从上述传递路线可以看出,本发明在运行时,形成一个保持一定压力的自动变速机构。At this time, the first overrunning clutch 4 is overtaken, and the multi-row overrunning clutch 6 is not overtaken. It can be seen from the above transmission route that the present invention forms an automatic transmission mechanism that maintains a certain pressure during operation.
本实施例以电动汽车为例,整车在启动时阻力大于驱动力,阻力迫使从动摩擦件2b通过端面轴承21压缩弹性元件组3,从动摩擦件2b和主动摩擦件2a分离,即摩擦离合器2处于断开状态,以低速挡速度转动;因此,自动实现了低速挡起动,缩短了起动时间。与此同时,弹性元件组3吸收运动阻力矩能量,为恢复高速挡挡位传递动力储备势能。This embodiment takes an electric vehicle as an example. The resistance of the vehicle is greater than the driving force when starting. The resistance forces the driven friction member 2b to compress the elastic element group 3 through the end bearing 21, and the driven friction member 2b is separated from the active friction member 2a, that is, the friction clutch 2. It is in the disconnected state and rotates at a low gear speed; therefore, the low gear start is automatically realized and the starting time is shortened. At the same time, the elastic element group 3 absorbs the energy of the movement resistance torque, and reserves the potential energy for restoring the high-speed gear transmission power.
启动成功后,行驶阻力减少,当分力减少到小于弹性元件组3所产生的压力时,因被运动阻力压缩而产生弹性元件组3压力迅速释放的推动下,摩擦离合器2的从动摩擦件2b和主动摩擦件2a恢复紧密贴合状态,以高速挡速度转动。After a successful start, the running resistance is reduced. When the component force is reduced to less than the pressure generated by the elastic element group 3, the pressure of the elastic element group 3 is compressed by the movement resistance and pushed by the rapid release of the pressure, the driven friction member 2b of the friction clutch 2 and The active friction member 2a returns to a tight fit state and rotates at a high speed.
行驶过程中,随着运动阻力的变化自动换挡原理同上,在不需要切断动力的情况下实现变挡,使整车运行平稳,安全低耗,而且传递路线简单化,提高传动效率。During the driving process, the principle of automatic shifting with the change of motion resistance is the same as above. The shifting is realized without cutting off the power, so that the whole vehicle runs smoothly, is safe and low-consumption, and the transmission route is simplified, and the transmission efficiency is improved.
二、倒挡:倒挡结合套40与倒挡主动齿轮39啮合。2. Reverse gear: The reverse gear combination sleeve 40 meshes with the reverse gear driving gear 39.
倒挡动力传递路线:转子16→电机空心轴17→动力传递法兰18→高速挡一级从动齿轮10→高速挡齿轮轴9→第一外圈4a→结合花件套41→副轴一级主动齿轮11→副轴一级从动齿轮13→副轴12→倒挡结合套40→倒挡主动齿轮39→倒挡从动齿轮38→内心轮套7→主轴1→动力输出齿轮套34→差速器35→左轴36和右轴37输出动力。Reverse gear power transmission route: rotor 16→motor hollow shaft 17→power transmission flange 18→high-speed one-stage driven gear 10→high-speed gear shaft 9→first outer ring 4a→combined flower sleeve 41→countershaft one Primary driving gear 11→counter shaft and primary driven gear 13→counter shaft 12→reverse gear combination sleeve 40→reverse drive gear 39→reverse driven gear 38→inner wheel sleeve 7→main shaft 1→power output gear sleeve 34 →Differential 35 →The left shaft 36 and the right shaft 37 output power.
最后需要说明的是,上述描述仅仅为本发明的优选实施例,本领域的普通技术人员在本发明的启示下,在不违背本发明宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention. Under the enlightenment of the present invention, those skilled in the art can make a variety of similar methods without violating the purpose and claims of the present invention. It means that all such transformations fall within the protection scope of the present invention.

Claims (10)

  1. 一种超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,包括电机、主轴(1)、高速挡传动机构、低速挡传动机构和前驱动力输出机构,其特征在于:所述电机包括定子(15)、转子(16)和受转子(16)带动的电机轴总成,所述前驱动力输出机构包括动力输出齿轮套(34)和差速器(35),所述动力输出齿轮套(34)可转动地套装在主轴(1)上,并能够通过差速器(35)向外输出动力;A super-torque double-spiral double-surpass integrated intelligent adaptive electric drive front drive system, comprising a motor, a main shaft (1), a high-speed gear transmission mechanism, a low-speed gear transmission mechanism and a front drive force output mechanism, characterized in that: the motor includes The stator (15), the rotor (16) and the motor shaft assembly driven by the rotor (16), the front driving force output mechanism includes a power output gear sleeve (34) and a differential (35), the power output gear The sleeve (34) is rotatably sleeved on the main shaft (1), and can output power through the differential (35);
    所述高速挡传动机构包括多片式摩擦离合器(2)和用于对多片式摩擦离合器(2)施加预紧力的弹性元件组(3),所述多片式摩擦离合器(2)和弹性元件组(3)至少部分位于电机的内部,所述电机轴总成依次通过动力输出减速组件和第一超越离合器(4)将动力传递给多片式摩擦离合器(2),所述多片式摩擦离合器(2)通过内片螺旋滚道套(5)套装在主轴(1)上,所述内片螺旋滚道套(5)与主轴(1)之间形成第一螺旋传动副,以使内片螺旋滚道套(5)能够沿主轴(1)轴向滑动;The high-speed gear transmission mechanism includes a multi-plate friction clutch (2) and an elastic element group (3) for applying a pretension force to the multi-plate friction clutch (2), the multi-plate friction clutch (2) and The elastic element group (3) is at least partially located inside the motor, and the motor shaft assembly sequentially transmits power to the multi-plate friction clutch (2) through the power output reduction assembly and the first overrunning clutch (4). The type friction clutch (2) is sleeved on the main shaft (1) through the inner spiral raceway sleeve (5), and the first spiral transmission pair is formed between the inner spiral raceway sleeve (5) and the main shaft (1) to The inner spiral raceway sleeve (5) can slide axially along the main shaft (1);
    所述低速挡传动机构包括多排式超越离合器(6)以及在电机轴总成和多排式超越离合器(6)之间减速传动的副轴传动组件,所述多排式超越离合器(6)能够通过内心轮套(7)动力传递给主轴(1),所述主轴(1)上套装有双凸轮传动套(42),该双凸轮传动套(42)的两端端面分别与动力输出齿轮套(34)和内片螺旋滚道套(5)的对应端面通过端面凸轮副传动配合,并与主轴(1)之间形成第二螺旋传动副。The low-speed gear transmission mechanism includes a multi-row overrunning clutch (6) and a countershaft transmission assembly for decelerating transmission between the motor shaft assembly and the multi-row overrunning clutch (6), the multi-row overrunning clutch (6) The power can be transmitted to the main shaft (1) through the inner wheel sleeve (7). The main shaft (1) is sleeved with a double cam transmission sleeve (42). The two end faces of the double cam transmission sleeve (42) are respectively connected with the power output gear Corresponding end surfaces of the sleeve (34) and the inner spiral raceway sleeve (5) are matched by an end face cam pair, and form a second screw transmission pair with the main shaft (1).
  2. 根据权利要求1所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述多排式超越离合器(6)包括第二外圈(6a)以及至少两个并排套装在同一内心轮套(7)上的第二内心轮(6c),各个第二内心轮(6c)外周上设置的外齿(6c1)一一正对,所述第二外圈(6a)与各个第二内心轮(6c)之间分别设置有第二滚动体,相邻第二内心轮(6c)周围的第二滚动体一一正对。The ultra-high torque double helix double overrunning integrated intelligent adaptive electric drive front drive system according to claim 1, characterized in that: the multi-row overrunning clutch (6) includes a second outer ring (6a) and at least two side-by-side The second inner wheel (6c) sleeved on the same inner wheel sleeve (7), the outer teeth (6c1) provided on the outer circumference of each second inner wheel (6c) are aligned one by one, and the second outer ring (6a) Second rolling bodies are respectively arranged between each second inner wheel (6c), and the second rolling bodies around the adjacent second inner wheels (6c) are directly opposite to each other.
  3. 根据权利要求1所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述电机轴总成包括电机空心轴(17)以及分别设置在电机空心轴(17)两端的动力传递法兰(18)和外端安装法兰(19), 所述电机空心轴(17)通过动力传递法兰(18)和外端安装法兰(19)固定在转子(16)的内侧,所述动力传递法兰(18)经动力输出减速组件将动力传递给高速挡传动机构和低速挡传动机构,所述电机空心轴(17)包括空心轴套(17a)以及若干设置在空心轴套(17a)与转子(16)之间的矽钢片(17b),所述空心轴套(17a)采用铝合金材质制成。The super-torque double-spiral double-surpassing integrated intelligent adaptive electric drive front drive system according to claim 1, characterized in that: the motor shaft assembly includes a motor hollow shaft (17) and is respectively arranged on the motor hollow shaft (17) The power transmission flange (18) and the outer end mounting flange (19) at both ends, the motor hollow shaft (17) is fixed to the rotor (16) through the power transmission flange (18) and the outer end mounting flange (19) The power transmission flange (18) transmits power to the high-speed gear transmission mechanism and the low-speed gear transmission mechanism through the power output reduction assembly. The motor hollow shaft (17) includes a hollow shaft sleeve (17a) and a number of The silicon steel sheet (17b) between the hollow shaft sleeve (17a) and the rotor (16), and the hollow shaft sleeve (17a) is made of aluminum alloy material.
  4. 根据权利要求1所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述多片式摩擦离合器(2)包括设置在内片螺旋滚道套(5)上的摩擦片支撑件以及若干交替排列在摩擦片支撑件和内片螺旋滚道套(5)之间的外摩擦片(2c)和内摩擦片(2d),各外摩擦片(2c)能够沿摩擦片支撑件轴向滑动,各内摩擦片(2d)能够沿内片螺旋滚道套(5)轴向滑动;The ultra-high torque double helix double overrunning integrated intelligent adaptive electric drive front drive system according to claim 1, characterized in that: the multi-plate friction clutch (2) includes the inner plate spiral raceway sleeve (5) The friction plate support and a number of outer friction plates (2c) and inner friction plates (2d) alternately arranged between the friction plate support and the inner spiral raceway sleeve (5), each of the outer friction plates (2c) can be arranged along The friction plate support member slides axially, and each inner friction plate (2d) can slide axially along the inner plate spiral raceway sleeve (5);
    所述第一超越离合器(4)将动力传递给摩擦片支撑件,所述弹性元件组(3)能够对内片螺旋滚道套(5)施加预紧力,以压紧各外摩擦片(2c)和内摩擦片(2d),所述内片螺旋滚道套(5)与主轴(1)之间形成螺旋传动副,使内片螺旋滚道套(5)能够沿主轴(1)轴向滑动,从而压缩弹性元件组(3),以释放各外摩擦片(2c)和内摩擦片(2d)。The first overrunning clutch (4) transmits power to the friction plate support, and the elastic element group (3) can apply a pre-tightening force to the inner plate spiral raceway sleeve (5) to compress the outer friction plates ( 2c) and the inner friction plate (2d). A spiral transmission pair is formed between the inner spiral raceway sleeve (5) and the main shaft (1), so that the inner spiral raceway sleeve (5) can be along the axis of the main shaft (1). Sliding in the direction to compress the elastic element group (3) to release the outer friction plates (2c) and the inner friction plates (2d).
  5. 根据权利要求4所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述内片螺旋滚道套(5)包括呈圆盘形结构的摩擦片压紧盘(5b)和呈圆筒形结构的输出螺旋滚道筒(5a),所述输出螺旋滚道筒(5a)套装在主轴(1)上,并与主轴(1)之间形成第一螺旋传动副,所述摩擦片压紧盘(5b)固套在输出螺旋滚道筒(5a)的一端;The super-torque double helix double-surpassing integrated intelligent adaptive electric drive front drive system according to claim 4, characterized in that: the inner spiral raceway sleeve (5) includes a friction plate pressing plate in a disc-shaped structure (5b) and the output spiral raceway barrel (5a) in a cylindrical structure, the output spiral raceway barrel (5a) is sleeved on the main shaft (1) and forms a first spiral transmission with the main shaft (1) Second, the friction plate pressing plate (5b) is fixedly sleeved on one end of the output spiral raceway cylinder (5a);
    所述摩擦片支撑件包括呈圆盘形结构的摩擦片支撑盘(2a)和呈圆筒形结构的外片花键套(2b),所述动力输入机构能够将动力传递给摩擦片支撑盘(2a),所述摩擦片支撑盘(2a)与摩擦片压紧盘(5b)平行,所述外片花键套(2b)同轴地套在输出螺旋滚道筒(5a)的外部,其一端与摩擦片支撑盘(2a)的外缘花键配合,另一端可转动地支承在摩擦片压紧盘(5b)的外缘上;The friction plate support includes a friction plate support plate (2a) having a disc-shaped structure and an outer spline sleeve (2b) having a cylindrical structure. The power input mechanism can transmit power to the friction plate support plate ( 2a), the friction plate support plate (2a) is parallel to the friction plate pressing plate (5b), and the outer plate spline sleeve (2b) is coaxially sleeved on the outside of the output spiral raceway cylinder (5a), one end of which is It is spline-fitted with the outer edge of the friction plate support disc (2a), and the other end is rotatably supported on the outer edge of the friction plate pressing disc (5b);
    各外摩擦片(2c)的外缘均与外片花键套(2b)的内壁花键配合,各内 摩擦片(2d)的內缘均与输出螺旋滚道筒(5a)的外壁花键配合,在所述输出螺旋滚道筒(5a)的外壁上套装有若干内片启动挡圈(2e),各个内片启动挡圈(2e)分别位于各内摩擦片(2d)靠近摩擦片支撑盘(2a)的一侧;The outer edge of each outer friction plate (2c) is matched with the inner wall spline of the outer plate spline sleeve (2b), and the inner edge of each inner friction plate (2d) is matched with the outer wall spline of the output spiral raceway cylinder (5a) , On the outer wall of the output spiral raceway cylinder (5a) are sleeved a number of inner plate starting retaining rings (2e), and each inner plate starting retaining ring (2e) is located on each inner friction plate (2d) close to the friction plate support disk (2a) side;
    当输出螺旋滚道筒(5a)朝着远离摩擦片支撑盘(2a)方向轴向移动时,各个内片启动挡圈(2e)能够带动相邻内摩擦片(2d)朝着远离摩擦片支撑盘(2a)方向轴向移动,以使各外摩擦片(2c)和内摩擦片(2d)相互分离;当输出螺旋滚道筒(5a)朝着靠近摩擦片支撑盘(2a)方向轴向移动时,摩擦片压紧盘(5b)能够压紧各外摩擦片(2c)和内摩擦片(2d)。When the output spiral raceway cylinder (5a) moves axially away from the friction plate support plate (2a), each inner plate activation retaining ring (2e) can drive the adjacent inner friction plate (2d) to move away from the friction plate support The disc (2a) moves axially in the direction to separate the outer friction plates (2c) and the inner friction plates (2d) from each other; when the output spiral raceway cylinder (5a) moves axially toward the direction of the friction plate support disc (2a) When moving, the friction plate pressing plate (5b) can compress the outer friction plates (2c) and the inner friction plates (2d).
  6. 根据权利要求5所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:相邻所述内片启动挡圈(2e)的间距相等,且相邻内片启动挡圈(2e)的间距大于相邻内摩擦片(2d)的间距,当摩擦片压紧盘(5b)压紧各外摩擦片(2c)和内摩擦片(2d)时,各个所述内片启动挡圈(2e)与相邻内摩擦片(2d)的间距朝着靠近摩擦片压紧盘(5b)的方向呈等差数列关系逐渐减小。The ultra-high torque double helix and double transcendence integrated intelligent adaptive electric drive front drive system according to claim 5, characterized in that the distance between the adjacent inner plate starting retaining rings (2e) is equal, and the adjacent inner plate starting stop The distance between the rings (2e) is greater than the distance between adjacent inner friction plates (2d). When the friction plate pressing disc (5b) compresses the outer friction plates (2c) and the inner friction plates (2d), each of the inner plates The distance between the starting retaining ring (2e) and the adjacent inner friction plate (2d) is gradually reduced in an arithmetic series toward the direction of the friction plate pressing plate (5b).
  7. 根据权利要求5所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述摩擦片压紧盘(5b)靠近弹性元件组(3)的一侧表面上具有环形滚道(5b1),在所述弹性元件组(3)和摩擦片压紧盘(5b)之间设置有端面轴承(21),该端面轴承(21)包括轴承支撑盘(21b)以及若干支撑在轴承支撑盘(21b)和摩擦片压紧盘(5b)之间的轴承滚珠(21a),各轴承滚珠(21a)均能够沿环形滚道(5b1)滚动。The super-torque double helix double-surpassing integrated intelligent adaptive electric drive front drive system according to claim 5, characterized in that: the friction plate pressing plate (5b) has a surface on one side close to the elastic element group (3) An annular raceway (5b1), an end bearing (21) is arranged between the elastic element group (3) and the friction plate pressing disc (5b), and the end bearing (21) includes a bearing support disc (21b) and several The bearing balls (21a) supported between the bearing support disc (21b) and the friction plate pressing disc (5b), each of the bearing balls (21a) can roll along the annular raceway (5b1).
  8. 根据权利要求5所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述第一超越离合器(4)包括第一外圈(4c)、第一内心轮(4a)以及若干设置在第一外圈(4c)和第一内心轮(4a)之间的第一滚动体(4b),所述第一滚动体(4b)包括沿周向交替设置在第一内心轮(4a)周围的粗滚子和细滚子,在第一内心轮4a的外周面上均设置有两个相对的第一保持架(4d),在每个第一保持架(4d)的内壁上均开设有一圈细滚子滑槽,各个细滚子的两端分别均可滑动地插入对应的细滚子滑槽中,所述动力输出减速组件能够将动力传递给第一外圈(4c),所述第一内心轮(4a) 的内壁与摩擦片支撑盘(2a)花键配合。The super-torque double helix double-surpass integrated intelligent adaptive electric drive front drive system according to claim 5, characterized in that: the first overrunning clutch (4) includes a first outer ring (4c), a first inner wheel ( 4a) and a number of first rolling bodies (4b) arranged between the first outer ring (4c) and the first inner wheel (4a), the first rolling bodies (4b) include the first rolling bodies (4b) arranged alternately in the circumferential direction. The thick rollers and thin rollers around the inner wheel (4a) are provided with two opposite first cages (4d) on the outer peripheral surface of the first inner wheel 4a, and each first cage (4d) A ring of thin roller chute is provided on the inner wall of each thin roller, and both ends of each thin roller can be slidably inserted into the corresponding thin roller chute. The power output reduction assembly can transmit power to the first outer ring (4c), the inner wall of the first inner wheel (4a) is spline-fitted with the friction plate support disc (2a).
  9. 根据权利要求8所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述副轴传动组件包括结合花件套(41)、副轴一级主动齿轮(11)、副轴(12)以及均固套在副轴(12)上的副轴一级从动齿轮(13)和副轴二级主动齿轮(14),所述副轴一级主动齿轮(11)可转动地套装在双凸轮传动套(42)上,并与副轴一级从动齿轮(13)啮合,所述副轴二级主动齿轮(14)与多排式超越离合器(6)上的二级从动齿(6b)啮合,所述结合花件套(41)分别与副轴一级主动齿轮(11)和第一外圈(4c)花键配合,以使三者能够同步转动。The super-torque double-helix double-surpassing integrated intelligent adaptive electric drive front drive system according to claim 8, characterized in that: the countershaft transmission assembly includes a coupling sleeve (41), a countershaft primary driving gear (11) ), the counter shaft (12), and the counter shaft primary driven gear (13) and the counter shaft secondary driving gear (14) all fixedly sleeved on the counter shaft (12), the counter shaft primary driving gear (11) ) Is rotatably sleeved on the double cam transmission sleeve (42), and meshes with the primary driven gear (13) of the secondary shaft, the secondary driving gear (14) of the secondary shaft and the multi-row overrunning clutch (6) The secondary driven gear (6b) meshes, and the combined flower sleeve (41) is splined with the primary driving gear (11) of the countershaft and the first outer ring (4c) respectively, so that the three can rotate synchronously .
  10. 根据权利要求9所述的超大扭矩双螺旋双超越集成式智慧自适应电驱动前驱系统,其特征在于:所述内心轮套(7)上固套有倒挡从动齿轮(38),在所述副轴(12)上可转动地套装有与倒挡从动齿轮(38)啮合的倒挡主动齿轮(39),在该副轴(12)上套装有能够沿其轴向滑动的倒挡结合套(40),该倒挡结合套(40)能够与倒挡主动齿轮(39)啮合。The super-torque double helix double-surpass integrated intelligent adaptive electric drive front drive system according to claim 9, characterized in that: the inner wheel sleeve (7) is fixedly sleeved with a reverse driven gear (38), The counter shaft (12) is rotatably sleeved with a reverse driving gear (39) meshing with the reverse driven gear (38), and a reverse gear (39) that can slide along its axial direction is sleeved on the counter shaft (12) A coupling sleeve (40), the reverse gear coupling sleeve (40) can mesh with the reverse gear driving gear (39).
PCT/CN2020/134043 2019-12-04 2020-12-04 Ultra-large torque, double-helix, double-overrunning, and integrated intelligent adaptive electric-drive front driving system WO2021110153A1 (en)

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