WO2021110086A1 - Method for removing dissolved oxygen in oil product - Google Patents

Method for removing dissolved oxygen in oil product Download PDF

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Publication number
WO2021110086A1
WO2021110086A1 PCT/CN2020/133551 CN2020133551W WO2021110086A1 WO 2021110086 A1 WO2021110086 A1 WO 2021110086A1 CN 2020133551 W CN2020133551 W CN 2020133551W WO 2021110086 A1 WO2021110086 A1 WO 2021110086A1
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Prior art keywords
carrier
catalyst
pore
alumina
pores
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PCT/CN2020/133551
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French (fr)
Chinese (zh)
Inventor
王玉
刘冬
蔡吉乡
许正跃
许艺
凌正国
周立群
顾文忠
曹晶
耿祖豹
施祖伟
邱祥涛
赵宏仪
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中国石化集团金陵石油化工有限责任公司
中国石油化工股份有限公司
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Application filed by 中国石化集团金陵石油化工有限责任公司, 中国石油化工股份有限公司 filed Critical 中国石化集团金陵石油化工有限责任公司
Priority to KR1020227022787A priority Critical patent/KR20220106832A/en
Priority to CN202080045722.2A priority patent/CN114616310B/en
Publication of WO2021110086A1 publication Critical patent/WO2021110086A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/48Silver or gold
    • B01J23/50Silver
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • B01J23/622Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead
    • B01J23/626Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead with tin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • B01J23/622Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead
    • B01J23/628Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead with lead
    • B01J35/60
    • B01J35/647
    • B01J35/651
    • B01J35/653
    • B01J35/69
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4006Temperature
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4012Pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4018Spatial velocity, e.g. LHSV, WHSV

Definitions

  • This application relates to a method for removing dissolved oxygen in a liquid, and specifically relates to a method for removing dissolved oxygen from oil products through a hydrogenation and deoxygenation reaction.
  • deoxygenation processes such as the treatment of boiler water and oil field water and the purification of high-purity gases, propylene, synthesis gas and other gases.
  • the methods of deaeration mainly include physical deaeration and chemical deaeration.
  • the physical methods include: vacuum deaeration, atmospheric thermal deaeration, rectification, adsorption, membrane separation, desorption and deaeration, etc., and chemical deaeration. It is divided into chemical absorption (adsorption) deoxygenation, the use of oxygen and activated carbon and other deoxidizers to generate carbon dioxide deoxygenation, the use of variable valence oxide reducing agents to deoxygenate, and catalytic hydrogenation and deoxygenation.
  • the oxygen-containing FCC gasoline first enters the stripping tower for gas stripping to remove the dissolved oxygen in the gasoline; the deoxygenated FCC gasoline then hydrogenates the diolefins at a lower temperature to remove the oxygen dissolved in the gasoline
  • the step-by-step removal of diolefins and diolefins can effectively prevent the recombination of diolefins and oxygen during the hydrogenation process.
  • the deoxygenation efficiency of gasoline in this patent is still low.
  • the purpose of this application is to provide a catalytic hydrogenation and deoxygenation method for removing dissolved oxygen in oil products.
  • a catalyst with a double-layer carrier structure By adopting a catalyst with a double-layer carrier structure, the deoxygenation efficiency can be improved and the operation period is long.
  • this application provides a method for removing dissolved oxygen in oil, which includes the following steps:
  • step 2) The mixture from step 1) is contacted with a deoxygenation catalyst for hydrogenation and deoxygenation reaction,
  • the catalyst includes a carrier
  • the carrier includes a first carrier, a second carrier coated on the outer surface of the first carrier, and a catalytically active component supported on the second carrier, wherein the first carrier The porosity is less than or equal to 35%.
  • the catalytically active component of the oxygen scavenging catalyst contains at least one IUPAC Group 8-14 metal.
  • the ratio of the thickness of the second carrier of the oxygen scavenging catalyst to the effective diameter of the first carrier is between 0.01 and 0.2.
  • the pore distribution curve of the second carrier of the oxygen scavenging catalyst has two pore distribution peaks, wherein the pore diameter corresponding to the peak of the first pore distribution peak is in the range of 4-80 nm, preferably in the range of 8-50 nm, more It is preferably in the range of 10-50 nm, and the pore diameter corresponding to the peak of the second pore distribution peak is in the range of 100-8000 nm, preferably in the range of 200-3000 nm, more preferably in the range of 200-1000 nm.
  • the catalyst used in the present application is formed by selecting different substances to form a catalyst carrier which contains a first carrier and a second carrier coated on the outer surface of the first carrier with different internal and external properties.
  • the catalytic reaction active centers are distributed on the second carrier in the outer layer. , Which greatly shortens the diffusion distance of reactants and products in the catalyst.
  • two different types of pores with different pore diameters are provided.
  • the first type of pores provides the high specific surface area and active centers required for the reaction, thereby improving the reaction activity of the catalyst;
  • the second-type hole is used as the diffusion channel of the reactant and the product, which greatly improves the diffusion process of the reactant and the product, makes the oxygen removal reaction more thorough, and greatly improves the oxygen removal efficiency.
  • the presence of the second type of pores with large pore diameters enables the reactants and products to diffuse rapidly, and the residence time inside the catalyst is short, and the pores of the catalyst are not easily blocked. , The carbon deposit situation is improved, and the catalyst life is significantly prolonged.
  • the catalyst used in this application still has high activity at low temperature and pressure, and can maintain high reaction activity for a long time. It can effectively remove the dissolved trace oxygen in the oil, and it can prevent the trace oxygen in the oil. The removal rate can reach more than 95%, thereby significantly improving the coking and clogging of oil products in the subsequent production process, and achieving the goal of cleaner production.
  • This application is simple to operate, and is particularly suitable for removing trace oxygen dissolved in straight-run kerosene oil products.
  • Fig. 1 is a pore distribution curve of the second carrier of the catalyst prepared in Example 1 of the present application.
  • any specific numerical value (including the end point of the numerical range) disclosed in this article is not limited to the precise value of the numerical value, but should be understood to also cover values close to the precise value, for example, within the range of ⁇ 5% of the precise value All possible values.
  • between the endpoints of the range, between the endpoints and the specific point values in the range, and between the specific point values can be combined arbitrarily to obtain one or more new Numerical ranges, these new numerical ranges should also be regarded as specifically disclosed herein.
  • the "pore distribution curve” refers to the use of mercury intrusion method (ISO 15901-1) to characterize porous materials, the obtained abscissa is the pore size, the coordinate scale is the logarithmic scale, and the ordinate is the pore volume vs.
  • the differential curve of the logarithm of the pore size is, for example, the curve shown in FIG. 1.
  • the hole corresponding to the first hole distribution peak on the hole distribution curve is called the first type hole
  • the hole corresponding to the second hole distribution peak on the hole distribution curve is called The second type of hole.
  • the specific pore volume of the pores corresponding to the first pore distribution peak may be referred to as the specific pore volume of the first type of pores
  • the specific pore volume of the pores corresponding to the second pore distribution peak may be referred to as the second type of pore.
  • the specific pore volume is referred to as the specific pore volume of the first type of pores
  • the "specific pore volume” is based on the quality of the corresponding carrier and can be measured by mercury intrusion method (ISO 15901-1).
  • the "maximum pore size distribution" refers to the pore size corresponding to the peak of the corresponding pore distribution peak.
  • the maximum pore size distribution of the first type of pores refers to the peak corresponding to the first pore distribution peak.
  • the pore size, and the maximum value of the pore size distribution of the second type of pores refers to the pore size corresponding to the peak of the second pore distribution peak.
  • this application provides a method for removing dissolved oxygen in oil, which includes the following steps:
  • step 2) The mixture from step 1) is contacted with a deoxygenation catalyst for hydrogenation and deoxygenation reaction,
  • the catalyst includes a carrier
  • the carrier includes a first carrier, a second carrier coated on the outer surface of the first carrier, and a catalytically active component supported on the second carrier, wherein the first carrier The porosity is less than or equal to 35%.
  • the catalyst used in the present application comprises a first carrier with a relatively low porosity and a second carrier with a porous structure coated on the outer surface of the first carrier, and the catalytically active components are mainly supported on the porous second carrier.
  • the porosity of the first carrier is ⁇ 25%, more preferably ⁇ 15%.
  • the porosity can be measured by mercury intrusion method (ISO 15901-1).
  • the specific pore volume of the first carrier is less than or equal to 0.3 ml/g, and the specific surface area of the mercury intrusion method is less than or equal to 5 m 2 /g.
  • the material constituting the first carrier is a material with low porosity, and the first carrier with low porosity reduces the infiltration of catalytically active components.
  • the precious metals loaded on the spent catalyst will be recycled after the catalyst is deactivated and replaced.
  • the recycling process requires the use of acid or alkali to dissolve the spent catalyst to precipitate the loaded precious metals into the solution. Recycling.
  • the substances constituting the first carrier often cannot be completely dissolved by acid and alkali. If the precious metal penetrates into the first carrier more, it is difficult to completely recover it through the chemical process.
  • the material constituting the second carrier can generally be completely dissolved by acid or alkali, and the precious metal components carried in the second carrier are easier to recover; at the same time, the porosity of the first carrier is low It reduces the infiltration of catalytically active components, minimizes the amount of precious metals contained in the first carrier, and thereby reduces the loss when recovering precious metals from the spent catalyst. At the same time, the lower porosity of the first carrier also reduces the inward diffusion of reactants and products, shortens the diffusion distance of reactants and products inside the catalyst, and reduces the occurrence of side reactions.
  • the pores corresponding to the first pore distribution peak of the second carrier that is, the first type pores, generally have a pore diameter in the range of 4-200 nm, preferably in the range of 6-100 nm;
  • the pores corresponding to the second pore distribution peak of the second carrier, that is, the second type pores generally have a pore diameter in the range of 80-10000 nm, preferably in the range of 100-5000 nm.
  • the pore diameter corresponding to the peak of the first pore distribution peak of the second carrier is in the range of 8-50 nm, more preferably in the range of 10-50 nm, and the peak of the second pore distribution peak corresponds to the pore diameter It is in the range of 200-3000 nm, more preferably in the range of 200-1000 nm.
  • the total specific pore volume of the pores corresponding to the first pore distribution peak and the pores corresponding to the second pore distribution peak of the second carrier (also referred to as the total specific pore volume of the first type of pore and the second type of pore)
  • the specific pore volume) is at least 0.5 ml/g, preferably at least 1.0 ml/g.
  • the pore volume of the pores corresponding to the first pore distribution peak (also referred to as the pore volume of the first type of pore) and the pore volume of the pores corresponding to the second pore distribution peak (also referred to as the pore volume of the second type of pore)
  • the ratio of pore volume) is 1:9 to 9:1, preferably 3:7 to 7:3.
  • the carrier of the catalyst is composed of a first carrier located inside and a second carrier located outside, respectively, composed of two substances with different properties, and combined.
  • the constituent material of the first carrier include, but are not limited to, ⁇ -alumina, silicon carbide, mullite, cordierite, zirconia, titania, or a mixture thereof.
  • the first carrier can be formed into different shapes as required, such as a spherical shape, a bar shape, a sheet shape, a ring shape, a gear shape, a cylindrical shape, etc., preferably a spherical shape.
  • the effective diameter of the first carrier may be 0.5 mm to 10 mm, preferably 1.2 mm to 2.5 mm.
  • the effective diameter refers to the actual diameter of the first carrier; and when the first carrier is non-spherical, the effective diameter refers to when the first carrier is formed In the case of a spherical shape, the diameter of the resulting spherical shape.
  • examples of the constituent materials of the second support include, but are not limited to, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, zeolite, non-zeolite molecular sieves, titania, zirconia, Cerium oxide or a mixture thereof, preferably ⁇ -alumina, ⁇ -alumina, zeolite, non-zeolite molecular sieve or a mixture thereof.
  • the second carrier has two different types of pore structures (ie, different pore sizes), and the maximum value of the pore size distribution of the first type of pores is between 4-80 nm, preferably in the range of 8-50 nm, and more preferably in the range of 10-80 nm.
  • the maximum value of the pore size distribution of the second type of pores is between 100-8000 nm, preferably in the range of 200-3000 nm, more preferably in the range of 200-1000 nm.
  • the mercury intrusion specific surface area of the second carrier is at least 50 m 2 /g, preferably at least 100 m 2 /g.
  • the catalytically active component of the oxygen scavenging catalyst includes at least one IUPAC Group 8-14 metal. Further preferably, based on the mass of the catalyst, the catalyst contains 0.01%-2% of at least one IUPAC Group 8-14 metal.
  • the catalyst contains palladium as the main catalytically active component, and contains a catalytically active component selected from silver, tin or lead. Particularly preferably, based on the mass of the catalyst, the catalyst contains 0.01% to 2% of palladium, and 0.01% to 2% of the catalytically active component.
  • the catalyst is prepared by a method including the following steps:
  • porous materials selected from ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, zeolite, non-zeolite molecular sieves, titanium oxide, zirconium oxide, cerium oxide or mixtures thereof with optional manufacturing
  • the porogen is made into slurry, and the resulting slurry is applied to the outer surface of the first carrier, dried and fired to obtain a carrier comprising a first carrier and a second carrier coated on the outer surface of the first carrier.
  • the pore distribution curve of the porous material has one pore distribution peak, and the pore distribution peak corresponding to the pore size is in the range of 4-80 nm, or the pore distribution curve of the porous material has two pore distribution peaks, wherein the first pore distribution peak
  • the pore diameter corresponding to the peak of the second pore distribution peak is in the range of 4-80nm, and the pore diameter corresponding to the peak of the second pore distribution peak is in the range of 100-8000nm;
  • step 2) Impregnating the carrier obtained in step 2) with a solution containing catalytically active components, drying and calcining, and optionally performing steam treatment to obtain a catalyst precursor;
  • step 4) The catalyst precursor obtained in step 3) is reduced with hydrogen to obtain a catalyst product.
  • the molding of the first carrier can be based on the characteristics of the constituent materials using carrier molding methods known in the art, such as compression molding, extrusion molding, rolling ball molding, drop ball molding, pelletizing molding, melt molding, and the like. According to the difference of the first carrier material, molding generally requires adding 2-20% of the weight of the raw material powder to one or more of inorganic or organic acids such as nitric acid, hydrochloric acid, citric acid, and glacial acetic acid. And a small amount of water, fully mixed and molded.
  • inorganic or organic acids such as nitric acid, hydrochloric acid, citric acid, and glacial acetic acid.
  • the molded first carrier needs to continue to react for 5 to 24 hours under the conditions of 40 to 90 °C and air relative humidity ⁇ 80%, and maintain the humidity environment at a suitable temperature to promote the crystal structure Fully transform, and then dry at 100 to 150 °C for 2 to 8 hours.
  • the first carrier after drying needs to be calcined at a certain temperature to form a low-porosity structure.
  • the calcining temperature should be at least higher than the catalyst temperature, which is generally 350 to 1700°C according to the characteristics of different materials.
  • the fired first carrier is a substance with a low porosity, specifically, a substance with a specific pore volume ⁇ 0.3 ml/g, a mercury injection method specific surface area ⁇ 5 m 2 /g, and a porosity ⁇ 35%.
  • the raw materials used to prepare the first carrier are well known to those skilled in the art and can be selected according to the constituent materials of the first carrier.
  • the first carrier is mullite
  • alumina and silica can be used as raw materials to synthesize by a sintering method
  • the first carrier is ⁇ -alumina
  • aluminum hydroxide can be obtained by high-temperature sintering as a raw material.
  • the combination of the second carrier and the first carrier can be achieved by first forming a slurry of the second carrier material, and then applying the resulting slurry to the outer surface of the first carrier by conventional methods such as dipping, spraying, coating, etc. To achieve, but not limited to the above several coating methods.
  • the preparation of the second carrier material slurry usually includes a peptizing process.
  • the second carrier material with a porous structure and water are mixed and stirred in a certain ratio.
  • a certain amount of peptizing agent such as nitric acid, hydrochloric acid or organic acid, is added.
  • the dosage accounts for 0.01% to 5% of the total slurry.
  • the thickness of the second carrier can be controlled by the amount of the second carrier material slurry.
  • the thickness of the second carrier can be determined according to the effective diameter of the first carrier, thereby obtaining the best catalytic reaction performance.
  • the thickness of the second carrier is equal to the effective diameter of the first carrier.
  • the ratio is between 0.01-0.2.
  • the second carrier with two types of pores can be directly prepared from a porous material with a desired pore structure, or can be prepared from a porous material with a certain pore structure combined with a suitable amount of pore former.
  • the second carrier may be directly made of a porous material having two types of pores (for example, the maximum value of the pore size distribution is in the range of 4-80nm and 100-8000nm, respectively); it may also be made of only one type of pores. (For example, the maximum value of the pore size distribution is in the range of 4-80 nm).
  • the porous material is made by combining a suitable amount of pore former.
  • the pore former can be selected from sesame powder, methyl cellulose, polyvinyl alcohol, carbon black and other materials, but it is not limited to these, and the addition amount is controlled to form the second carrier 5%-50% of the mass of the porous material.
  • the second carrier of the finally prepared catalyst has two types of pores.
  • the maximum value of the pore size distribution of the first type of pores is between 4-80 nm, preferably in the range of 8-50 nm, more preferably in the range of 10-50 nm
  • the maximum value of the pore size distribution of the second type of pores is between 100-8000 nm, preferably in the range of 200-3000 nm, more preferably in the range of 200-1000 nm.
  • the pore volume provided by the first type of hole accounts for 10%-90% of the total pore volume, preferably 30%-70%, and the pore volume provided by the second type of pores accounts for 90%-10% of the total pore volume, preferably 70%-30 %.
  • the combination of the second carrier and the first carrier needs to be calcined at a high temperature to complete.
  • the first carrier coated with the porous material slurry is dried at 60-200°C for 0.5-10 hours, and then calcined at 300-1000°C for a sufficient time, such as 2-15 hours, to obtain the first carrier and the package.
  • the carrier of the second carrier covering the outer surface of the first carrier.
  • Each catalytically active component can be supported on the aforementioned support by means of impregnation.
  • One method is to make each catalytically active component into a mixed solution and contact the mixed solution with the carrier; the other method is to contact the solution of each catalytically active component with the carrier one by one. Dry the carrier impregnated with catalytically active components at 100-200°C for 2-8 hours, then calcinate at 300-600°C for 2-8 hours, and pass water vapor at 200-700°C for further treatment for 0.5-4 hours; Then, it is reduced with hydrogen at room temperature to 300°C, preferably 60-150°C, for 0.5-10 hours, preferably 1-5 hours, to obtain the catalyst.
  • the method of the present application is to fully mix the oil with hydrogen before it enters the hydrogenation reactor, and then the mixed oil enters the reactor to contact with the deoxygenation catalyst.
  • step 1) the oil and hydrogen are mixed through a mixer.
  • the mixer includes a housing and a cylindrical filter arranged in the housing, and the cylindrical filter does not contact the inner wall of the housing. A channel is formed between the two.
  • the cylindrical filter can adopt a common sintered stainless steel filter cartridge with a pore diameter of 1-10 microns, which can fully mix hydrogen and oil.
  • the volume ratio of hydrogen to oil mixed in step 1) is 1.0-4.0.
  • the hydrogenation and deoxygenation reaction of step 2) is carried out in a hydrogenation reactor.
  • the reactor may be a common fixed-bed reactor, which is filled with the deoxygenation catalyst to form a catalyst bed. Floor.
  • the conditions for the hydrogenation and deoxygenation reaction in step 2) include: temperature 40-80°C, hydrogen-oil volume ratio 1.0-4.0, pressure 0.2-1.0 MPa, liquid hourly volumetric space velocity 10-20h -1 .
  • oil products suitable for removing dissolved oxygen by the method of the present application there are no special restrictions on the oil products suitable for removing dissolved oxygen by the method of the present application, and examples include but are not limited to kerosene, diesel and the like.
  • this application provides the following technical solutions:
  • a method for removing dissolved oxygen in oil characterized in that the oil is fully mixed with hydrogen before entering the reactor, and then it enters the reactor to contact with a deoxygenation catalyst, the catalyst including a carrier And at least one catalytic component supported on the carrier, the carrier including at least a first layer carrier and a second layer carrier, the second layer carrier spatially covering the first layer carrier, At least one of the catalytic components is deposited on the second layer of support.
  • the method according to item 1, characterized in that the oil product is fully mixed with hydrogen before entering the reactor further comprises: the oil product and hydrogen are mixed through a mixer, the mixer consists of a shell and a cylindrical filter It is constructed that the cylindrical filter is not in contact with the inner wall of the housing, and an annular channel is formed between the two.
  • the catalyst according to item 1 characterized in that the pore volume of the first layer of support is ⁇ 0.3 ml/g, and the BET specific surface area is ⁇ 20 m 2 /g.
  • the specific pore volume, porosity and specific surface area of the first and second carriers, as well as the pore distribution of the second carrier adopt the mercury intrusion method (ISO 15901-1 Evaluation of pore size distribution and porosity of solid materials by mercury porosimetry and gas adsorption).
  • the instrument used was the Poremaster GT60 Mercury Porosimetry Analyzer from Quantachrome Instrument, and the test conditions were 140° contact angle and mercury surface tension at 25°C of 0.4842 N ⁇ m -1 .
  • the post-processing software is Poremaster for Windows.
  • the pore distribution curve of the second carrier is obtained by mapping the measured data with Origin software.
  • the catalytically active component content of the catalyst obtained was determined by X-ray fluorescence spectrometry, the instrument used was ADVANT'TP X-ray fluorescence spectrometer from ARL Company, and the test conditions were Rh target, 40kV/ 60mA.
  • XRD X-ray powder diffraction
  • the instrument used is ARL X'TRA X-ray diffractometer
  • the test conditions are Cu target
  • K ⁇ rays (wavelength ⁇ 0.154nm)
  • the tube voltage is 45kV
  • the tube current is 200mA
  • the scanning speed is 10°(2 ⁇ )/min.
  • the thickness of the second carrier is measured by scanning electron microscopy (SEM), the instrument used is a Hitachi TM3000 desktop microscope, and the test condition is that the sample is fixed on the sample stage with conductive glue for observation, and the voltage is 15kV.
  • SEM scanning electron microscopy
  • the alumina powder with two types of pores used to prepare the second carrier was prepared with reference to the method disclosed in Chinese Patent Application CN1120971A, and other alumina and aluminum hydroxide powders were purchased from Shandong Aluminum Industry Co., Ltd.
  • alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • the prepared first carrier was characterized by mercury intrusion method, and the results showed that the specific pore volume of the first carrier was 0.09 ml/g, the specific surface was 0.21 m 2 /g, and the porosity was 12%.
  • alumina powder with two types of pores, the maximum value of the pore size distribution of the two types of pores is 27 nm and 375 nm, respectively
  • 20 grams of 20% nitric acid and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry.
  • the slurry was sprayed on the first carrier ball with a diameter of 2.0 mm with a spray gun.
  • the pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 150 ⁇ m, and the ratio to the diameter of the first carrier was 0.075.
  • the prepared carrier was impregnated with a 0.4 mol/l palladium chloride solution, dried at 120°C for 5 hours, calcined at 550°C for 4 hours, and treated with steam at 550°C for 1 hour. Then, it was reduced with hydrogen with a purity of greater than 99% at 120°C for 4 hours to prepare catalyst A. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • the second carrier coated on the outer surface of the first carrier is peeled off mechanically, and the second carrier is characterized by mercury intrusion method.
  • the obtained pore distribution curve is shown in FIG. 1. It can be seen from Figure 1 that the pore distribution curve of the second carrier of the catalyst has two pore distribution peaks, indicating that there are two types of pores with different sizes in the second carrier, and the pore size distribution of the first type of pore
  • the maximum value ie the pore size value corresponding to the peak of the first pore distribution peak in the curve, the same below
  • the maximum value of the pore size distribution of the second type of hole ie the peak value of the second pore distribution peak in the curve corresponds to The aperture value, the same below
  • the aperture value is 412nm.
  • the specific pore volume of the first type of pore is 0.98 ml/g
  • the specific pore volume of the second type of pore is 0.72 ml/g
  • the total specific pore volume is 1.70 ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 152 m 2 /g.
  • the crystal form of the second carrier is ⁇ -alumina.
  • the alumina powder with one type of pores and the pore-forming agent methylcellulose are added to prepare the second carrier with two types of pores, and mullite is used as the first carrier to effectively combine the inside and outside.
  • a two-layer carrier and a catalyst are prepared.
  • the first carrier was prepared according to the method of Example 1.
  • alumina powder with one type of pores, the maximum pore size distribution is 25 nm
  • 20 grams of 20% nitric acid 12 grams of methyl cellulose
  • 600 grams of water are mixed and stirred to prepare an alumina slurry.
  • alumina slurry Refer to the method of Example 1 for molding, and appropriately adjust the amount of alumina slurry to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 120 ⁇ m, and the ratio to the diameter of the first carrier was 0.06.
  • the catalyst B was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • Example 1 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst.
  • the maximum value of the pore size distribution of the first type of pore is 19 nm
  • the maximum value of the pore size distribution of the second type of pore is 252 nm.
  • the specific pore volume of the first type of pore is 0.9ml/g
  • the specific pore volume of the second type of pore is 0.6ml/g
  • the total specific pore volume is 1.50ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 135 m 2 /g.
  • the crystal form of the second carrier is ⁇ -alumina.
  • alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • the first carrier was prepared according to the method of Example 1.
  • alumina powder with two types of pores, the maximum value of the pore size distribution of the two types of pores is 20 nm and 516 nm, respectively
  • 20 grams of 20% nitric acid and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry.
  • alumina slurry Refer to the method of Example 1 for molding, and appropriately adjust the amount of alumina slurry to obtain a carrier containing two layers of inner and outer layers. Analysis shows that the thickness of the second carrier is 220 ⁇ m, and the ratio to the diameter of the first carrier is 0.11.
  • the catalyst C was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • Example 1 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst, the maximum value of the pore size distribution of the first type of pore is 15 nm, and the maximum value of the pore size distribution of the second type of pore is 652 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.91ml/g, the specific pore volume of the second type is 0.69ml/g, and the total specific pore volume is 1.60ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 145 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • the first carrier was prepared according to the method of Example 1.
  • alumina powder with two types of pores, the maximum value of the pore size distribution of the two types of pores is 12 nm and 100 nm, respectively
  • 20 grams of 20% nitric acid and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry.
  • alumina slurry Refer to the method of Example 1 for molding, and appropriately adjust the amount of alumina slurry to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 70 ⁇ m, and the ratio to the diameter of the first carrier was 0.035.
  • the catalyst D was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • Example 1 for characterization by mercury intrusion method, and it is found that there are two types of pores in the second support of the catalyst.
  • the maximum value of the pore size distribution of the first type of pore is 9 nm
  • the maximum value of the pore size distribution of the second type of pore is 120 nm.
  • the specific pore volume of the first type is 0.58ml/g
  • the specific pore volume of the second type is 0.82ml/g
  • the total specific pore volume is 1.40ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 122 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • Example 3 Refer to the method of Example 3 to prepare a carrier containing two layers of inner and outer layers, and appropriately adjust the amount of alumina slurry. SEM analysis showed that the thickness of the second carrier was 180 ⁇ m, and the ratio to the diameter of the first carrier was 0.09.
  • the prepared carrier was first impregnated with 0.4mol/l palladium chloride solution, dried at 120°C for 5 hours, calcined at 550°C for 3 hours, treated with steam at 550°C for 1 hour, and then used 0.3mol /l tin chloride solution, dried at 120°C for 5 hours, roasted at 550°C for 4 hours, treated with steam for 1 hour, and then reduced with hydrogen with a purity greater than 99% at 120°C for 4 hours.
  • Catalyst E Measured by X-ray fluorescence spectroscopy, based on the mass of the catalyst, the content of each metal component of the catalyst is 0.2 wt% of palladium and 0.4 wt% of tin, respectively.
  • Example 1 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst.
  • the maximum value of the pore size distribution of the first type of pore is 16 nm, and the maximum value of the pore size distribution of the second type of pore is 630 nm.
  • the specific pore volume of the first type is 0.89ml/g
  • the specific pore volume of the second type is 0.68ml/g
  • the total specific pore volume is 1.57ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 140 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • alumina powder with two types of pores is used to prepare the second carrier, and ⁇ -alumina is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and prepare a catalyst.
  • Example 1 Refer to the method of Example 1 to form a carrier containing two layers of inner and outer layers, and appropriately adjust the amount of alumina slurry. SEM analysis showed that the thickness of the second carrier was 150 ⁇ m, and the ratio to the diameter of the first carrier was 0.075.
  • the prepared carrier was first impregnated with 0.4mol/l palladium chloride solution, dried at 120°C for 5 hours, calcined at 550°C for 3 hours, treated with steam at 550°C for 1 hour, and then used 0.3mol /l lead nitrate solution, dried at 120°C for 5 hours, roasted at 550°C for 4 hours, and then reduced with hydrogen with a purity of more than 99% at 120°C for 4 hours to prepare catalyst F.
  • Measured by X-ray fluorescence spectroscopy based on the mass of the catalyst, the content of each metal component of the catalyst is 0.15 wt% of palladium and 0.05 wt% of lead.
  • Example 1 With reference to Example 1 for characterization by mercury intrusion method, it was found that there are two types of pores in the second layer of the catalyst.
  • the maximum value of the pore size distribution of the first type of pores is 20 nm
  • the maximum value of the pore size distribution of the second type of pores is 410 nm.
  • the specific pore volume of the first type is 0.96ml/g
  • the specific pore volume of the second type is 0.70ml/g
  • the total specific pore volume is 1.66ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 148 m 2 /g.
  • the crystal form of the second carrier is ⁇ -alumina.
  • the alumina powder with one type of pores and the pore-forming agent methylcellulose are added to prepare the second carrier with two types of pores, and mullite is used as the first carrier to effectively combine the inside and outside.
  • a two-layer carrier and a catalyst are prepared.
  • the first carrier was prepared according to the method of Example 1.
  • alumina powder with one type of pores, the maximum pore size distribution is 28 nm
  • 18 grams of 20% nitric acid 10 grams of methyl cellulose
  • 600 grams of water are mixed and stirred to prepare an alumina slurry.
  • the slurry was sprayed on the first carrier ball with a diameter of 2.0 mm with a spray gun.
  • the pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 900°C for 6 hours to obtain a carrier containing two layers of inner and outer layers.
  • SEM analysis showed that the thickness of the second carrier was 110 ⁇ m, and the ratio to the diameter of the first carrier was 0.055.
  • the catalyst G was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • Example 1 for characterization by mercury intrusion method. It is found that there are two types of pores in the second layer of the catalyst.
  • the maximum value of the pore size distribution of the first type of pore is 30 nm, and the maximum value of the pore size distribution of the second type of pore is 280 nm. .
  • the specific pore volume of the first type is 0.49ml/g
  • the specific pore volume of the second type is 0.57ml/g
  • the total specific pore volume is 1.06ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 106 m 2 /g.
  • the crystal form of the second support is ⁇ -alumina.
  • alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • the prepared first carrier was characterized by mercury intrusion method, and the result showed that the specific pore volume of the first carrier was 0.32 ml/g, the specific surface was 8.5 m 2 /g, and the porosity was 38%.
  • Example 1 Refer to the method of Example 1 to form a carrier containing two layers of inner and outer layers, and appropriately adjust the amount of alumina slurry. SEM analysis showed that the thickness of the second carrier was 150 ⁇ m, and the ratio to the diameter of the first carrier was 0.075.
  • the catalyst H was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • Example 1 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst, the maximum value of the pore size distribution of the first type of pore is 22 nm, and the maximum value of the pore size distribution of the second type of pore is 420 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.98ml/g, the specific pore volume of the second type is 0.71ml/g, and the total specific pore volume is 1.69ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 155 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • alumina powder with one type of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • the first carrier was prepared according to the method of Example 1.
  • alumina powder with one type of pores, the maximum pore size distribution is 22 nm
  • 20 grams of 20% nitric acid 20 grams of 20% nitric acid
  • 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry.
  • the slurry was sprayed on the first carrier ball with a diameter of 2.0 mm with a spray gun.
  • the pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. Analysis shows that the thickness of the second carrier is 110 ⁇ m, and the ratio to the diameter of the first carrier is 0.055.
  • the catalyst I was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • the mercury intrusion method was used for characterization, and it was found that only one type of pores existed in the second support of the catalyst, and the maximum pore size distribution was 16 nm. Based on the mass of the second carrier, the specific pore volume is 1.15ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 180 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • an alumina spherical support with two types of pores and a radially uniform composition was prepared, and a catalyst was prepared.
  • alumina powder with two types of pores, and the maximum pore size distribution of the two types of pores are 15 nm and 250 nm, respectively
  • 20 grams of 20% nitric acid and 200 grams of water are mixed and stirred to prepare an alumina slurry.
  • the slurry is formed into pellets by a method of forming an oil column, dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a radially uniform carrier.
  • the catalyst J was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • the mercury intrusion method was used to characterize the catalyst J. It was found that there were two types of pores in the catalyst.
  • the maximum pore size distribution of the first type of pores was 20nm, the specific pore volume of the first type was 0.93ml/g, and the second type of pores had a specific pore volume of 0.93ml/g.
  • the maximum pore size distribution is 395nm, the specific pore volume of the second type is 0.76ml/g, and the total specific pore volume is 1.69ml/g.
  • the specific surface area of the carrier measured by the mercury intrusion method is 165 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
  • the first carrier was prepared according to the method of Example 1.
  • alumina powder with two types of pores, the maximum pore size distribution of the two types of pores is 26 nm and 384 nm respectively
  • 20 grams of 20% nitric acid and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry.
  • the slurry was sprayed on the first carrier pellet with a diameter of 1.3 mm with a spray gun.
  • the pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 350 ⁇ m, and the ratio to the diameter of the first carrier was 0.27.
  • the catalyst K was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
  • Example 1 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst, the maximum value of the pore size distribution of the first type of pore is 21 nm, and the maximum value of the pore size distribution of the second type of pore is 450 nm.
  • the specific pore volume of the first type is 0.96ml/g
  • the specific pore volume of the second type is 0.75ml/g
  • the total specific pore volume is 1.71ml/g.
  • the specific surface area of the second carrier measured by mercury intrusion method was 153 m 2 /g. According to XRD measurement, the crystal form of the second carrier is ⁇ -alumina.
  • Example 1 The catalyst A obtained in Example 1 was digested with 15 wt% hydrochloric acid to remove the second carrier, and the Pd content of the remaining first carrier was analyzed by X-ray fluorescence spectrometry. The results show that based on the mass of the first carrier, the Pd content in the first carrier is 0.0009wt%.
  • the catalyst H obtained in Comparative Example 1 was digested with hydrochloric acid with a concentration of 15 wt% to remove the second carrier, and the Pd content of the remaining first carrier was analyzed by X-ray fluorescence spectrometry. The results show that based on the mass of the first carrier, the Pd content in the first carrier is 0.015 wt%.
  • the specific pore volume of the first carrier prepared by the method of Example 1 is 0.09ml/g
  • the specific surface is 0.21m 2 /g
  • the porosity is 12%
  • the porosity is 0.32 ml/g
  • the specific surface area is 8.5 m 2 /g
  • the porosity is 38%
  • the porosity is relatively high.
  • the catalysts prepared in the foregoing examples and comparative examples were respectively charged into a fixed bed reactor, and the reaction temperature was controlled to 70° C., the pressure to be 0.8 MPa, the LHSV to be 10 h -1 , and the H 2 /oil volume ratio to be 1.0.
  • the kerosene containing a small amount of dissolved oxygen was passed through the reactor, and the Orbisphere 3650 dissolved oxygen analyzer was used to analyze the oxygen content changes before and after the kerosene passed through the reactor. The results are shown in Table 1.
  • the seven catalysts A, B, C, D, E, F, and G prepared in Examples 1-7 of the present application with two-layer supports and two types of pore distribution are compared with those of the comparative catalyst I , J, the deoxygenation rate is significantly improved.
  • the catalyst A with the first support with low porosity has a higher oxygen removal rate than the catalyst H with the first support with higher porosity.
  • the ratio of the thickness of the second carrier to the effective diameter of the first carrier is between 0.01 and 0.2.
  • the oxygen removal rate of catalysts A, B, C, D, E, F, G is higher than that of the thickness of the second carrier.
  • the catalyst K in which the ratio of the effective diameter of the first carrier is not between 0.01 and 0.2.
  • the catalyst E prepared in the above Example 5 was put into a fixed bed reactor, and the reaction temperature was controlled to be 55° C., the pressure was 0.8 MPa, the LHSV was 20 h -1 , and the H 2 /oil volume ratio was 3.0. Pass kerosene containing a small amount of dissolved oxygen into the reactor, and use the Orbisphere 3650 dissolved oxygen analyzer to analyze the oxygen content changes before and after the kerosene passes through the reactor after a period of continuous operation. The results are shown in the table. 2.

Abstract

A method for removing dissolved oxygen in an oil product, comprising the following steps: 1) enabling an oil product and hydrogen to mix, the volume ratio of the hydrogen and oil product preferably being 1.0-4.0; and 2) enabling the mixture from step 1) to make contact with an oxygen-removing catalyst to carry out a hydrogenation and deoxygenation reaction, the catalyst comprising a carrier, the carrier comprising a first carrier, a second carrier that is coated on an outer surface of the first carrier, and a catalytically active component that is loaded on the second carrier, the porosity of the first carrier being ≤35%, and the catalytically active component preferably comprising at least one IUPAC Group 8-14 metal. The method has good deoxygenation stability, a long operation cycle, and the removal rate of trace dissolved oxygen in oil can reach over 95%.

Description

脱除油品中溶解氧的方法Method for removing dissolved oxygen in oil
相关申请的交叉引用Cross-references to related applications
本申请要求2019年12月3日提交的、申请号为201911223397.X、名称为“一种脱除油品中溶解氧的方法”的专利申请的优先权,其内容经此引用全文并入本文。This application claims the priority of the patent application filed on December 3, 2019, with the application number 201911223397.X, titled "a method for removing dissolved oxygen in oil", the content of which is incorporated herein by reference in its entirety. .
技术领域Technical field
本申请涉及脱除液体中溶解氧的方法,具体涉及通过加氢除氧反应脱除油品中的溶解氧的方法。This application relates to a method for removing dissolved oxygen in a liquid, and specifically relates to a method for removing dissolved oxygen from oil products through a hydrogenation and deoxygenation reaction.
背景技术Background technique
很多工业过程包含除氧过程,比如在锅炉水、油田水的处理和高纯气体、丙烯、合成气等气体的精制。除氧的方法主要包括物理除氧和化学除氧两大类,其中物理方法包括:真空除氧、大气式热力除氧、精馏、吸附、膜分离、解吸除氧等,化学法除氧又分为化学吸收(吸附)除氧、利用氧与活性碳等除氧剂反应生成二氧化碳除氧、利用变价氧化物类还原剂除氧、催化加氢除氧等。Many industrial processes include deoxygenation processes, such as the treatment of boiler water and oil field water and the purification of high-purity gases, propylene, synthesis gas and other gases. The methods of deaeration mainly include physical deaeration and chemical deaeration. The physical methods include: vacuum deaeration, atmospheric thermal deaeration, rectification, adsorption, membrane separation, desorption and deaeration, etc., and chemical deaeration. It is divided into chemical absorption (adsorption) deoxygenation, the use of oxygen and activated carbon and other deoxidizers to generate carbon dioxide deoxygenation, the use of variable valence oxide reducing agents to deoxygenate, and catalytic hydrogenation and deoxygenation.
在石油化工工业过程中,直馏油品如煤油在储运过程中经常溶有微量氧,溶解氧在高温下与煤油中的不稳定烃类会反应生成氧化胶质,容易引起设备的堵塞。中国专利CN102876375B公开了一种催化裂化汽油预处理方法,其将含氧FCC汽油进入气提塔,用氢气进行气提;所得气体进入气体提纯脱氧反应器,与催化剂I接触,将气体提纯去除氧气;所得液体与提纯后的氢气混合后进入反应器,与催化剂II接触,脱除汽油中的二烯烃和剩余氧。含氧FCC汽油首先进入气提塔进行气提,将汽油中溶解的氧予以脱除;除氧后的FCC汽油再在较低温度下对二烯烃进行加氢,从而将溶解于汽油中的氧和二烯烃分步脱除,可有效避免二烯烃和氧在加氢的过程中再次结合。但是该专利中汽油的除氧效率仍然较低。In the petrochemical industry, straight-run oils such as kerosene are often dissolved in trace oxygen during storage and transportation. Dissolved oxygen will react with unstable hydrocarbons in kerosene at high temperatures to form oxidized colloids, which can easily cause equipment blockage. Chinese patent CN102876375B discloses a catalytic cracking gasoline pretreatment method, which enters the oxygen-containing FCC gasoline into a gas stripping tower and uses hydrogen for gas stripping; the obtained gas enters a gas purification and deoxygenation reactor, and contacts with catalyst I to purify the gas to remove oxygen ; The obtained liquid is mixed with the purified hydrogen and then enters the reactor, contacts with the catalyst II, and removes the diolefins and remaining oxygen in the gasoline. The oxygen-containing FCC gasoline first enters the stripping tower for gas stripping to remove the dissolved oxygen in the gasoline; the deoxygenated FCC gasoline then hydrogenates the diolefins at a lower temperature to remove the oxygen dissolved in the gasoline The step-by-step removal of diolefins and diolefins can effectively prevent the recombination of diolefins and oxygen during the hydrogenation process. However, the deoxygenation efficiency of gasoline in this patent is still low.
发明内容Summary of the invention
本申请的目的是提供一种脱除油品中溶解氧的催化加氢除氧方法, 其通过采用一种具有双层载体结构的催化剂,可以提高除氧效率,并具有长运行周期。The purpose of this application is to provide a catalytic hydrogenation and deoxygenation method for removing dissolved oxygen in oil products. By adopting a catalyst with a double-layer carrier structure, the deoxygenation efficiency can be improved and the operation period is long.
为了实现上述目的,本申请提供了一种脱除油品中溶解氧的方法,包括如下步骤:In order to achieve the above objective, this application provides a method for removing dissolved oxygen in oil, which includes the following steps:
1)使油品与氢气混合,优选氢气与油品混合的体积比为1.0-4.0;以及1) Mixing oil and hydrogen, preferably the volume ratio of the mixing of hydrogen and oil is 1.0-4.0; and
2)使来自步骤1)的混合物与除氧催化剂接触进行加氢除氧反应,2) The mixture from step 1) is contacted with a deoxygenation catalyst for hydrogenation and deoxygenation reaction,
其中,所述催化剂包括载体,该载体包括第一载体和包覆在第一载体外表面上的第二载体,和负载在所述第二载体上的催化活性组分,其中所述第一载体的孔隙率≤35%。Wherein, the catalyst includes a carrier, the carrier includes a first carrier, a second carrier coated on the outer surface of the first carrier, and a catalytically active component supported on the second carrier, wherein the first carrier The porosity is less than or equal to 35%.
优选地,所述除氧催化剂的催化活性组分包含至少一种IUPAC第8-14族的金属。Preferably, the catalytically active component of the oxygen scavenging catalyst contains at least one IUPAC Group 8-14 metal.
优选地,所述除氧催化剂的第二载体的厚度与第一载体的有效直径的比值在0.01-0.2之间。Preferably, the ratio of the thickness of the second carrier of the oxygen scavenging catalyst to the effective diameter of the first carrier is between 0.01 and 0.2.
优选地,所述除氧催化剂的第二载体的孔分布曲线具有两个孔分布峰,其中第一孔分布峰的峰值对应的孔径在4-80nm范围内,优选在8-50nm范围内,更优选在10-50nm范围内,且第二孔分布峰的峰值对应的孔径在100-8000nm范围内,优选在200-3000nm范围内,更优选在200-1000nm范围内。Preferably, the pore distribution curve of the second carrier of the oxygen scavenging catalyst has two pore distribution peaks, wherein the pore diameter corresponding to the peak of the first pore distribution peak is in the range of 4-80 nm, preferably in the range of 8-50 nm, more It is preferably in the range of 10-50 nm, and the pore diameter corresponding to the peak of the second pore distribution peak is in the range of 100-8000 nm, preferably in the range of 200-3000 nm, more preferably in the range of 200-1000 nm.
本申请所用的催化剂通过选择不同的物质形成内外异性的包含第一载体和包覆在第一载体外表面上的第二载体的催化剂载体,催化反应活性中心分布在处于外层的第二载体上,大大缩短了反应物与产物在催化剂中的扩散距离。并且,通过调配所述第二载体的孔道结构,提供具有不同孔径的两种不同类型的孔,第一类型孔提供了反应所需的高比表面积与活性中心,使催化剂的反应活性提高;第二类型孔作为反应物与产物的扩散通道,大大改善了反应物与产物的扩散过程,使除氧反应更加彻底,除氧效率大大提高。特别是对于煤油等碳链较长(碳原子数≥10)的油品,大孔径的第二类型孔的存在使反应物与产物能够迅速扩散,在催化剂内部的停留时间短,催化剂孔道不易堵塞,积碳情况得到改善,催化剂寿命显著延长。The catalyst used in the present application is formed by selecting different substances to form a catalyst carrier which contains a first carrier and a second carrier coated on the outer surface of the first carrier with different internal and external properties. The catalytic reaction active centers are distributed on the second carrier in the outer layer. , Which greatly shortens the diffusion distance of reactants and products in the catalyst. In addition, by adjusting the pore structure of the second carrier, two different types of pores with different pore diameters are provided. The first type of pores provides the high specific surface area and active centers required for the reaction, thereby improving the reaction activity of the catalyst; The second-type hole is used as the diffusion channel of the reactant and the product, which greatly improves the diffusion process of the reactant and the product, makes the oxygen removal reaction more thorough, and greatly improves the oxygen removal efficiency. Especially for kerosene and other oils with a long carbon chain (number of carbon atoms ≥ 10), the presence of the second type of pores with large pore diameters enables the reactants and products to diffuse rapidly, and the residence time inside the catalyst is short, and the pores of the catalyst are not easily blocked. , The carbon deposit situation is improved, and the catalyst life is significantly prolonged.
本申请所用的催化剂在较低的温度和压力下仍具有较高的活性,并可长时间保持较高的反应活性,可以有效脱除油品中溶解的微量氧, 对油品中的微量氧脱除率可达到95%以上,从而明显改善油品在后续生产过程中的结焦、堵塞现象,达到清洁生产的目的。本申请操作简便,特别适用于脱除直馏煤油类油品中溶解的微量氧。The catalyst used in this application still has high activity at low temperature and pressure, and can maintain high reaction activity for a long time. It can effectively remove the dissolved trace oxygen in the oil, and it can prevent the trace oxygen in the oil. The removal rate can reach more than 95%, thereby significantly improving the coking and clogging of oil products in the subsequent production process, and achieving the goal of cleaner production. This application is simple to operate, and is particularly suitable for removing trace oxygen dissolved in straight-run kerosene oil products.
附图说明Description of the drawings
图1是本申请实施例1制得的催化剂的第二载体的孔分布曲线。Fig. 1 is a pore distribution curve of the second carrier of the catalyst prepared in Example 1 of the present application.
具体实施方式Detailed ways
以下将通过具体的实施方式对本发明作出进一步的详细描述,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,但不以任何方式限制本发明。Hereinafter, the present invention will be further described in detail through specific embodiments. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, but do not limit the present invention in any way.
在本文中所披露的任何具体数值(包括数值范围的端点)都不限于该数值的精确值,而应当理解为还涵盖了接近该精确值的值,例如在该精确值±5%范围内的所有可能的数值。并且,对于所披露的数值范围而言,在该范围的端点值之间、端点值与范围内的具体点值之间,以及各具体点值之间可以任意组合而得到一个或多个新的数值范围,这些新的数值范围也应被视为在本文中具体公开。Any specific numerical value (including the end point of the numerical range) disclosed in this article is not limited to the precise value of the numerical value, but should be understood to also cover values close to the precise value, for example, within the range of ±5% of the precise value All possible values. Moreover, for the disclosed numerical range, between the endpoints of the range, between the endpoints and the specific point values in the range, and between the specific point values can be combined arbitrarily to obtain one or more new Numerical ranges, these new numerical ranges should also be regarded as specifically disclosed herein.
除非另有说明,本文所用的术语具有与本领域技术人员通常所理解的相同的含义,如果术语在本文中有定义,且其定义与本领域的通常理解不同,则以本文的定义为准。Unless otherwise specified, the terms used herein have the same meanings as commonly understood by those skilled in the art. If the terms are defined herein and their definitions differ from those commonly understood in the art, the definitions herein shall prevail.
在本申请中,所述“孔分布曲线”是指采用压汞法(ISO 15901-1)对多孔材料进行表征,得到的横坐标为孔径,坐标刻度为对数刻度,纵坐标为孔体积对孔径对数的微分的曲线,例如图1所示的曲线。In this application, the "pore distribution curve" refers to the use of mercury intrusion method (ISO 15901-1) to characterize porous materials, the obtained abscissa is the pore size, the coordinate scale is the logarithmic scale, and the ordinate is the pore volume vs. The differential curve of the logarithm of the pore size is, for example, the curve shown in FIG. 1.
在本申请中,将与所述孔分布曲线上的第一孔分布峰所对应的孔称为第一类型孔,将与所述孔分布曲线上的第二孔分布峰所对应的孔称为第二类型孔。相应地,所述第一孔分布峰对应的孔的比孔容可以称为第一类型孔的比孔容,所述第二孔分布峰对应的孔的比孔容可以称为第二类型孔的比孔容。In this application, the hole corresponding to the first hole distribution peak on the hole distribution curve is called the first type hole, and the hole corresponding to the second hole distribution peak on the hole distribution curve is called The second type of hole. Correspondingly, the specific pore volume of the pores corresponding to the first pore distribution peak may be referred to as the specific pore volume of the first type of pores, and the specific pore volume of the pores corresponding to the second pore distribution peak may be referred to as the second type of pore. The specific pore volume.
在本申请中,所述“比孔容”是以相应载体的质量为基准计的,并且可以通过压汞法(ISO 15901-1)测定。In this application, the "specific pore volume" is based on the quality of the corresponding carrier and can be measured by mercury intrusion method (ISO 15901-1).
在本申请中,所述“孔径分布的最大值”是指相应孔分布峰的峰值对应的孔径,例如所述第一类型孔的孔径分布的最大值是指第一孔 分布峰的峰值对应的孔径,而所述第二类型孔的孔径分布的最大值是指第二孔分布峰的峰值对应的孔径。In this application, the "maximum pore size distribution" refers to the pore size corresponding to the peak of the corresponding pore distribution peak. For example, the maximum pore size distribution of the first type of pores refers to the peak corresponding to the first pore distribution peak. The pore size, and the maximum value of the pore size distribution of the second type of pores refers to the pore size corresponding to the peak of the second pore distribution peak.
本申请中,除了明确说明的内容之外,未提到的任何事宜或事项均直接适用本领域已知的那些而无需进行任何改变。而且,本文描述的任何实施方式均可以与本文描述的一种或多种其他实施方式自由结合,由此形成的技术方案或技术思想均视为本发明原始公开或原始记载的一部分,而不应被视为是本文未曾披露或预期过的新内容,除非本领域技术人员认为该结合明显不合理。In this application, except for the content clearly stated, any matters or matters not mentioned are directly applicable to those known in the art without any changes. Moreover, any implementation described herein can be freely combined with one or more other implementations described herein, and the technical solutions or technical ideas formed thereby shall be regarded as part of the original disclosure or original record of the present invention, and shall not be It is regarded as new content that has not been disclosed or anticipated in this article, unless those skilled in the art think that the combination is obviously unreasonable.
在本文中提及的所有专利和非专利文献,包括但不限于教科书和期刊文章等,均通过引用方式全文并入本文。All patent and non-patent documents mentioned in this article, including but not limited to textbooks and journal articles, etc., are incorporated into this article by reference in their entirety.
如上所述,本申请提供了一种脱除油品中溶解氧的方法,包括如下步骤:As mentioned above, this application provides a method for removing dissolved oxygen in oil, which includes the following steps:
1)使油品与氢气混合,优选氢气与油品混合的体积比为1.0-4.0;以及1) Mixing oil and hydrogen, preferably the volume ratio of the mixing of hydrogen and oil is 1.0-4.0; and
2)使来自步骤1)的混合物与除氧催化剂接触进行加氢除氧反应,2) The mixture from step 1) is contacted with a deoxygenation catalyst for hydrogenation and deoxygenation reaction,
其中,所述催化剂包括载体,该载体包括第一载体和包覆在第一载体外表面上的第二载体,和负载在所述第二载体上的催化活性组分,其中所述第一载体的孔隙率≤35%。Wherein, the catalyst includes a carrier, the carrier includes a first carrier, a second carrier coated on the outer surface of the first carrier, and a catalytically active component supported on the second carrier, wherein the first carrier The porosity is less than or equal to 35%.
本申请所用的催化剂包含具有较低孔隙率的第一载体和包覆在所述第一载体外表面上的具备多孔结构的第二载体,催化活性组分主要负载在多孔的第二载体上。在优选的实施方式中,所述第一载体的孔隙率≤25%,更优选≤15%。根据本申请,所述孔隙率可以采用压汞法(ISO 15901-1)测定。在进一步优选的实施方式中,所述第一载体的比孔容≤0.3ml/g,压汞法比表面积≤5m 2/g。 The catalyst used in the present application comprises a first carrier with a relatively low porosity and a second carrier with a porous structure coated on the outer surface of the first carrier, and the catalytically active components are mainly supported on the porous second carrier. In a preferred embodiment, the porosity of the first carrier is ≤25%, more preferably ≤15%. According to this application, the porosity can be measured by mercury intrusion method (ISO 15901-1). In a further preferred embodiment, the specific pore volume of the first carrier is less than or equal to 0.3 ml/g, and the specific surface area of the mercury intrusion method is less than or equal to 5 m 2 /g.
在本申请所用的催化剂中,构成第一载体的材料为低孔隙率的物质,低孔隙率的第一载体减少了催化活性组分的渗入。对于含铂、钯等贵金属的催化剂,为了降低成本,会在催化剂失活更换后对废催化剂上负载的贵金属进行回收利用,回收过程需要利用酸或碱将废催化剂溶解使负载的贵金属析出到溶液中再进行回收。但构成第一载体的物质往往不能被酸碱完全溶解,若贵金属渗入第一载体较多,则难以通过化学过程完全回收,回收处理后的第一载体中仍会残留较多的贵金属,造成贵金属回收率低。在本申请所用的催化剂中,构成第二载 体的物质一般能够被酸或碱完全溶解,负载于第二载体中的贵金属组分较容易被回收;同时,所述第一载体的孔隙率较低,减少了催化活性组分的渗入,使得第一载体中含有的贵金属的量最小化,进而降低了从废催化剂中回收贵金属时的损失。同时,第一载体较低的孔隙率也减少了反应物与产物的向内扩散,缩短了反应物与产物在催化剂内部的扩散距离,降低了副反应的发生。In the catalyst used in the present application, the material constituting the first carrier is a material with low porosity, and the first carrier with low porosity reduces the infiltration of catalytically active components. For catalysts containing platinum, palladium and other precious metals, in order to reduce costs, the precious metals loaded on the spent catalyst will be recycled after the catalyst is deactivated and replaced. The recycling process requires the use of acid or alkali to dissolve the spent catalyst to precipitate the loaded precious metals into the solution. Recycling. However, the substances constituting the first carrier often cannot be completely dissolved by acid and alkali. If the precious metal penetrates into the first carrier more, it is difficult to completely recover it through the chemical process. After the recovery treatment, there will still be more precious metals remaining in the first carrier, resulting in precious metals. The recovery rate is low. In the catalyst used in this application, the material constituting the second carrier can generally be completely dissolved by acid or alkali, and the precious metal components carried in the second carrier are easier to recover; at the same time, the porosity of the first carrier is low It reduces the infiltration of catalytically active components, minimizes the amount of precious metals contained in the first carrier, and thereby reduces the loss when recovering precious metals from the spent catalyst. At the same time, the lower porosity of the first carrier also reduces the inward diffusion of reactants and products, shortens the diffusion distance of reactants and products inside the catalyst, and reduces the occurrence of side reactions.
根据本申请,与所述第二载体的第一孔分布峰对应的孔,即第一类型孔,的孔径通常可在4-200nm的范围内,优选在6-100nm的范围内;与所述第二载体的第二孔分布峰对应的孔,即第二类型孔,的孔径通常可在80-10000nm的范围内,优选在100-5000nm的范围内。According to the present application, the pores corresponding to the first pore distribution peak of the second carrier, that is, the first type pores, generally have a pore diameter in the range of 4-200 nm, preferably in the range of 6-100 nm; The pores corresponding to the second pore distribution peak of the second carrier, that is, the second type pores, generally have a pore diameter in the range of 80-10000 nm, preferably in the range of 100-5000 nm.
在优选的实施方式中,所述第二载体的第一孔分布峰的峰值对应的孔径在8-50nm范围内,更优选在10-50nm范围内,且第二孔分布峰的峰值对应的孔径在200-3000nm范围内,更优选在200-1000nm范围内。In a preferred embodiment, the pore diameter corresponding to the peak of the first pore distribution peak of the second carrier is in the range of 8-50 nm, more preferably in the range of 10-50 nm, and the peak of the second pore distribution peak corresponds to the pore diameter It is in the range of 200-3000 nm, more preferably in the range of 200-1000 nm.
在优选的实施方式中,所述第二载体的第一孔分布峰对应的孔和第二孔分布峰对应的孔的总比孔容(也称为第一类型孔和第二类型孔的总比孔容)为至少0.5ml/g,优选为至少1.0ml/g。进一步优选地,所述第一孔分布峰对应的孔的孔容(也称为第一类型孔的孔容)和第二孔分布峰对应的孔的孔容(也称为第二类型孔的孔容)的比例为1∶9至9∶1,优选为3∶7至7∶3。In a preferred embodiment, the total specific pore volume of the pores corresponding to the first pore distribution peak and the pores corresponding to the second pore distribution peak of the second carrier (also referred to as the total specific pore volume of the first type of pore and the second type of pore) The specific pore volume) is at least 0.5 ml/g, preferably at least 1.0 ml/g. Further preferably, the pore volume of the pores corresponding to the first pore distribution peak (also referred to as the pore volume of the first type of pore) and the pore volume of the pores corresponding to the second pore distribution peak (also referred to as the pore volume of the second type of pore) The ratio of pore volume) is 1:9 to 9:1, preferably 3:7 to 7:3.
根据本申请,所述催化剂的载体由两种不同性质的物质分别构成位于内部的第一载体和位于外部的第二载体,并结合组成。所述第一载体的构成材料的例子包括但不限于α-氧化铝、碳化硅、莫来石、堇青石、氧化锆、氧化钛或其混合物。第一载体可以根据需要成型为不同的形状,如球形、条形、片状、环状、齿轮状、筒状等,优选为球形。所述第一载体的有效直径可以为0.5mm至10mm,优选1.2mm至2.5mm。当所述第一载体为球形时,所述有效直径是指所述第一载体的实际直径;而当所述第一载体为非球形时,所述有效直径是指当将该第一载体形成为球形时,所得球形的直径。According to the present application, the carrier of the catalyst is composed of a first carrier located inside and a second carrier located outside, respectively, composed of two substances with different properties, and combined. Examples of the constituent material of the first carrier include, but are not limited to, α-alumina, silicon carbide, mullite, cordierite, zirconia, titania, or a mixture thereof. The first carrier can be formed into different shapes as required, such as a spherical shape, a bar shape, a sheet shape, a ring shape, a gear shape, a cylindrical shape, etc., preferably a spherical shape. The effective diameter of the first carrier may be 0.5 mm to 10 mm, preferably 1.2 mm to 2.5 mm. When the first carrier is spherical, the effective diameter refers to the actual diameter of the first carrier; and when the first carrier is non-spherical, the effective diameter refers to when the first carrier is formed In the case of a spherical shape, the diameter of the resulting spherical shape.
根据本申请,所述第二载体的构成材料的例子包括但不限于γ-氧化铝、δ-氧化铝、η-氧化铝、θ-氧化铝、沸石、非沸石分子筛、氧化钛、氧化锆、氧化铈或其混合物,优选γ-氧化铝、δ-氧化铝、沸石、非沸石 分子筛或其混合物。所述第二载体具备两种不同类型(即孔径尺寸不同)的孔道结构,第一类型孔的孔径分布的最大值在4-80nm之间,优选在8-50nm范围内,更优选在10-50nm范围内,第二类型孔的孔径分布的最大值在100-8000nm之间,优选在200-3000nm范围内,更优选在200-1000nm范围内。在优选的实施方式中,所述第二载体的压汞法比表面积为至少50m 2/g,优选至少100m 2/g。 According to the present application, examples of the constituent materials of the second support include, but are not limited to, γ-alumina, δ-alumina, η-alumina, θ-alumina, zeolite, non-zeolite molecular sieves, titania, zirconia, Cerium oxide or a mixture thereof, preferably γ-alumina, δ-alumina, zeolite, non-zeolite molecular sieve or a mixture thereof. The second carrier has two different types of pore structures (ie, different pore sizes), and the maximum value of the pore size distribution of the first type of pores is between 4-80 nm, preferably in the range of 8-50 nm, and more preferably in the range of 10-80 nm. In the range of 50 nm, the maximum value of the pore size distribution of the second type of pores is between 100-8000 nm, preferably in the range of 200-3000 nm, more preferably in the range of 200-1000 nm. In a preferred embodiment, the mercury intrusion specific surface area of the second carrier is at least 50 m 2 /g, preferably at least 100 m 2 /g.
在优选的实施方式中,所述除氧催化剂的催化活性组分包括至少一种IUPAC第8-14族的金属。进一步优选地,以所述催化剂的质量计,所述催化剂包含0.01%-2%的至少一种IUPAC第8-14族的金属。In a preferred embodiment, the catalytically active component of the oxygen scavenging catalyst includes at least one IUPAC Group 8-14 metal. Further preferably, based on the mass of the catalyst, the catalyst contains 0.01%-2% of at least one IUPAC Group 8-14 metal.
在进一步优选的实施方式中,所述催化剂包含钯作为主催化活性组分,且包含选自银、锡或铅的助催化活性组分。特别优选地,以所述催化剂的质量计,所述催化剂包含0.01%-2%的钯,和0.01%-2%的助催化活性组分。In a further preferred embodiment, the catalyst contains palladium as the main catalytically active component, and contains a catalytically active component selected from silver, tin or lead. Particularly preferably, based on the mass of the catalyst, the catalyst contains 0.01% to 2% of palladium, and 0.01% to 2% of the catalytically active component.
在某些优选实施方式中,所述催化剂通过包括如下步骤的方法制得:In some preferred embodiments, the catalyst is prepared by a method including the following steps:
1)将第一载体的原料成型为预定的形状,在40-90℃、相对湿度≥80%的空气气氛下反应5-24小时,干燥并焙烧得到由选自α-氧化铝、碳化硅、莫来石、堇青石、氧化锆、氧化钛或其混合物的材料构成的第一载体;1) Shape the raw material of the first carrier into a predetermined shape, react for 5-24 hours in an air atmosphere at 40-90°C and a relative humidity of ≥80%, dry and calcinate to obtain a material selected from the group consisting of α-alumina, silicon carbide, A first carrier composed of mullite, cordierite, zirconium oxide, titanium oxide or a mixture thereof;
2)将选自γ-氧化铝、δ-氧化铝、η-氧化铝、θ-氧化铝、沸石、非沸石分子筛、氧化钛、氧化锆、氧化铈或其混合物的多孔材料与任选的造孔剂一起制浆,并将所得浆料涂覆到所述第一载体的外表面,干燥并焙烧得到包含第一载体和涂覆在第一载体外表面上的第二载体的载体,所述多孔材料的孔分布曲线具有一个孔分布峰,该孔分布峰的峰值对应的孔径在4-80nm范围内,或者所述多孔材料的孔分布曲线具有两个孔分布峰,其中第一孔分布峰的峰值对应的孔径在4-80nm范围内,且第二孔分布峰的峰值对应的孔径在100-8000nm范围内;2) Combine porous materials selected from γ-alumina, δ-alumina, η-alumina, θ-alumina, zeolite, non-zeolite molecular sieves, titanium oxide, zirconium oxide, cerium oxide or mixtures thereof with optional manufacturing The porogen is made into slurry, and the resulting slurry is applied to the outer surface of the first carrier, dried and fired to obtain a carrier comprising a first carrier and a second carrier coated on the outer surface of the first carrier. The pore distribution curve of the porous material has one pore distribution peak, and the pore distribution peak corresponding to the pore size is in the range of 4-80 nm, or the pore distribution curve of the porous material has two pore distribution peaks, wherein the first pore distribution peak The pore diameter corresponding to the peak of the second pore distribution peak is in the range of 4-80nm, and the pore diameter corresponding to the peak of the second pore distribution peak is in the range of 100-8000nm;
3)用包含催化活性组分的溶液浸渍步骤2)所得的载体,干燥并焙烧,任选进行水蒸汽处理,得到催化剂前体;以及3) Impregnating the carrier obtained in step 2) with a solution containing catalytically active components, drying and calcining, and optionally performing steam treatment to obtain a catalyst precursor; and
4)对步骤3)所得的催化剂前体用氢气进行还原,得到催化剂产品。4) The catalyst precursor obtained in step 3) is reduced with hydrogen to obtain a catalyst product.
所述第一载体的成型可以根据构成材料的特性选用领域内已知的 载体成型方法,如压模成型、挤出成型、滚球成型、滴球成型、造粒成型、熔融成型等。根据构成第一载体材料的不同,成型一般需在原料粉体中加入相当于粉体重量2-20%的硝酸、盐酸、柠檬酸、冰醋酸等无机酸或有机酸中的一种或多种以及少量水,充分混合后进行成型,成型后的第一载体还需在40至90℃、空气相对湿度≥80%的条件下继续反应5至24小时,保持湿度环境在适宜温度下促使晶体结构充分转化,然后在100至150℃下烘干2至8小时。烘干后的第一载体需要在一定温度下烧制定型,最终形成低孔隙率的结构,烧成温度应至少高于催化剂使用温度,根据不同材料的特性一般在350至1700℃。烧成的第一载体为低孔隙率的物质,具体来说是比孔容≤0.3ml/g,压汞法比表面积≤5m 2/g,孔隙率≤35%的物质。 The molding of the first carrier can be based on the characteristics of the constituent materials using carrier molding methods known in the art, such as compression molding, extrusion molding, rolling ball molding, drop ball molding, pelletizing molding, melt molding, and the like. According to the difference of the first carrier material, molding generally requires adding 2-20% of the weight of the raw material powder to one or more of inorganic or organic acids such as nitric acid, hydrochloric acid, citric acid, and glacial acetic acid. And a small amount of water, fully mixed and molded. The molded first carrier needs to continue to react for 5 to 24 hours under the conditions of 40 to 90 ℃ and air relative humidity ≥ 80%, and maintain the humidity environment at a suitable temperature to promote the crystal structure Fully transform, and then dry at 100 to 150 ℃ for 2 to 8 hours. The first carrier after drying needs to be calcined at a certain temperature to form a low-porosity structure. The calcining temperature should be at least higher than the catalyst temperature, which is generally 350 to 1700°C according to the characteristics of different materials. The fired first carrier is a substance with a low porosity, specifically, a substance with a specific pore volume ≤ 0.3 ml/g, a mercury injection method specific surface area ≤ 5 m 2 /g, and a porosity ≤ 35%.
用于制备第一载体的原料是本领域技术人员所熟知的,并且可以根据所述第一载体的构成材料来选择。例如,当第一载体为莫来石时,可以氧化铝、二氧化硅为原料通过烧结法合成;当第一载体为α-氧化铝时,可以氢氧化铝为原料高温烧结获得。The raw materials used to prepare the first carrier are well known to those skilled in the art and can be selected according to the constituent materials of the first carrier. For example, when the first carrier is mullite, alumina and silica can be used as raw materials to synthesize by a sintering method; when the first carrier is α-alumina, aluminum hydroxide can be obtained by high-temperature sintering as a raw material.
所述第二载体与第一载体的结合,可以通过首先形成第二载体材料的浆料,然后通过浸渍、喷涂、涂布等常规方式将所得浆料涂覆到所述第一载体的外表面来实现,但不限于以上几种涂覆方式。第二载体材料浆料的制备通常包括胶溶过程,将具备多孔结构的第二载体材料与水按照一定比例混合搅拌制得,通常需要加入一定量的胶溶剂,例如硝酸、盐酸或有机酸,用量占浆料总量的0.01%-5%。第二载体的厚度可以通过第二载体材料浆料的用量来控制。The combination of the second carrier and the first carrier can be achieved by first forming a slurry of the second carrier material, and then applying the resulting slurry to the outer surface of the first carrier by conventional methods such as dipping, spraying, coating, etc. To achieve, but not limited to the above several coating methods. The preparation of the second carrier material slurry usually includes a peptizing process. The second carrier material with a porous structure and water are mixed and stirred in a certain ratio. Usually, a certain amount of peptizing agent, such as nitric acid, hydrochloric acid or organic acid, is added. The dosage accounts for 0.01% to 5% of the total slurry. The thickness of the second carrier can be controlled by the amount of the second carrier material slurry.
根据本申请,所述第二载体的厚度可以根据第一载体的有效直径来确定,由此获得最佳的催化反应性能,通常所述第二载体的厚度与所述第一载体的有效直径的比值在0.01-0.2之间。According to the present application, the thickness of the second carrier can be determined according to the effective diameter of the first carrier, thereby obtaining the best catalytic reaction performance. Generally, the thickness of the second carrier is equal to the effective diameter of the first carrier. The ratio is between 0.01-0.2.
所述具有两种类型孔的第二载体可以直接由具有所需孔道结构的多孔材料制得,也可以由具有一定孔道结构的多孔材料结合适量的造孔剂制得。例如,所述第二载体可以直接由具有两种类型孔(例如,孔径分布的最大值分别在4-80nm和100-8000nm范围内)的多孔材料制得;也可以由仅具有一种类型孔(例如,孔径分布的最大值在4-80nm范围内)的多孔材料结合适量的造孔剂制得。根据所需孔径的大小,所述造孔剂可以从田菁粉、甲基纤维素、聚乙烯醇、炭黑等材料中选 择,但不局限于这些,添加量控制在用于形成第二载体的多孔材料质量的5%-50%。最终制得的催化剂的第二载体具备两种类型的孔,第一类型孔的孔径分布的最大值在4-80nm之间,优选在8-50nm范围内,更优选在10-50nm范围内,第二类型孔的孔径分布的最大值在100-8000nm之间,优选在200-3000nm范围内,更优选在200-1000nm范围内。第一类型孔提供的孔容占总孔容的10%-90%,优选30%-70%,第二类型孔提供的孔容占总孔容的90%-10%,优选70%-30%。The second carrier with two types of pores can be directly prepared from a porous material with a desired pore structure, or can be prepared from a porous material with a certain pore structure combined with a suitable amount of pore former. For example, the second carrier may be directly made of a porous material having two types of pores (for example, the maximum value of the pore size distribution is in the range of 4-80nm and 100-8000nm, respectively); it may also be made of only one type of pores. (For example, the maximum value of the pore size distribution is in the range of 4-80 nm). The porous material is made by combining a suitable amount of pore former. According to the required pore size, the pore former can be selected from sesame powder, methyl cellulose, polyvinyl alcohol, carbon black and other materials, but it is not limited to these, and the addition amount is controlled to form the second carrier 5%-50% of the mass of the porous material. The second carrier of the finally prepared catalyst has two types of pores. The maximum value of the pore size distribution of the first type of pores is between 4-80 nm, preferably in the range of 8-50 nm, more preferably in the range of 10-50 nm, The maximum value of the pore size distribution of the second type of pores is between 100-8000 nm, preferably in the range of 200-3000 nm, more preferably in the range of 200-1000 nm. The pore volume provided by the first type of hole accounts for 10%-90% of the total pore volume, preferably 30%-70%, and the pore volume provided by the second type of pores accounts for 90%-10% of the total pore volume, preferably 70%-30 %.
所述第二载体与第一载体的结合还需要经过高温焙烧才能完成。例如,将涂布了多孔材料浆料的第一载体在60-200℃下干燥0.5-10小时,然后在300-1000℃下焙烧足够时间,例如2-15小时,得到包括第一载体和包覆在第一载体外表面上的第二载体的载体。The combination of the second carrier and the first carrier needs to be calcined at a high temperature to complete. For example, the first carrier coated with the porous material slurry is dried at 60-200°C for 0.5-10 hours, and then calcined at 300-1000°C for a sufficient time, such as 2-15 hours, to obtain the first carrier and the package. The carrier of the second carrier covering the outer surface of the first carrier.
各催化活性组分可以通过浸渍的方法负载到前述载体上。一种方法是将各催化活性组分制成混合溶液,并将混合溶液与载体接触;另一种方法是将各催化活性组分的溶液逐一分别与载体接触。将浸渍了催化活性组分的载体在100-200℃下干燥2-8小时,再于300-600℃下焙烧2-8小时,在200-700℃下通水蒸气继续处理0.5-4小时;然后在室温至300℃、优选60-150℃下用氢气还原0.5-10小时,优选1-5小时,得到所述催化剂。Each catalytically active component can be supported on the aforementioned support by means of impregnation. One method is to make each catalytically active component into a mixed solution and contact the mixed solution with the carrier; the other method is to contact the solution of each catalytically active component with the carrier one by one. Dry the carrier impregnated with catalytically active components at 100-200°C for 2-8 hours, then calcinate at 300-600°C for 2-8 hours, and pass water vapor at 200-700°C for further treatment for 0.5-4 hours; Then, it is reduced with hydrogen at room temperature to 300°C, preferably 60-150°C, for 0.5-10 hours, preferably 1-5 hours, to obtain the catalyst.
在优选的实施方式中,本申请的方法是在油品进入加氢反应器前先使其与氢气充分混合,混合后的油品再进入反应器与除氧催化剂接触。In a preferred embodiment, the method of the present application is to fully mix the oil with hydrogen before it enters the hydrogenation reactor, and then the mixed oil enters the reactor to contact with the deoxygenation catalyst.
在优选的实施方式中,在步骤1)中油品与氢气通过混合器进行混合,所述混合器包括外壳和设置在外壳内的圆筒过滤器,所述圆筒过滤器与外壳内壁不接触,两者之间形成通道。In a preferred embodiment, in step 1), the oil and hydrogen are mixed through a mixer. The mixer includes a housing and a cylindrical filter arranged in the housing, and the cylindrical filter does not contact the inner wall of the housing. A channel is formed between the two.
在进一步优选的实施方式中,所述圆筒过滤器可以采用常见的烧结不锈钢滤筒,其孔径为1-10微米,能够使氢气与油品充分混合。In a further preferred embodiment, the cylindrical filter can adopt a common sintered stainless steel filter cartridge with a pore diameter of 1-10 microns, which can fully mix hydrogen and oil.
在优选的实施方式中,步骤1)中混合的氢气与油品的体积比为1.0-4.0。In a preferred embodiment, the volume ratio of hydrogen to oil mixed in step 1) is 1.0-4.0.
在优选的实施方式中,步骤2)的加氢除氧反应在加氢反应器中进行,所述反应器可以是常见的固定床反应器,内部装填有所述的除氧催化剂,形成催化剂床层。In a preferred embodiment, the hydrogenation and deoxygenation reaction of step 2) is carried out in a hydrogenation reactor. The reactor may be a common fixed-bed reactor, which is filled with the deoxygenation catalyst to form a catalyst bed. Floor.
在优选的实施方式中,步骤2)的加氢除氧反应的条件包括:温度 40-80℃,氢油体积比1.0-4.0,压力0.2-1.0MPa,液时体积空速10-20h -1In a preferred embodiment, the conditions for the hydrogenation and deoxygenation reaction in step 2) include: temperature 40-80°C, hydrogen-oil volume ratio 1.0-4.0, pressure 0.2-1.0 MPa, liquid hourly volumetric space velocity 10-20h -1 .
根据本申请,步骤1)中采用的“氢气与油品的体积比”和步骤2)中采用的“氢油体积比”都是指按照步骤2)的反应温度和压力条件确定的氢气与待脱除溶解氧的油品的体积比。According to this application, the "hydrogen to oil volume ratio" used in step 1) and the "hydrogen to oil volume ratio" used in step 2) both refer to the hydrogen and the waiting time determined according to the reaction temperature and pressure conditions of step 2). The volume ratio of the oil that removes dissolved oxygen.
根据本申请,适于用本申请方法脱除溶解氧的油品并没有特别的限制,例如包括但不限于煤油、柴油等。According to the present application, there are no special restrictions on the oil products suitable for removing dissolved oxygen by the method of the present application, and examples include but are not limited to kerosene, diesel and the like.
在有些优选实施方式中,本申请提供了以下的技术方案:In some preferred embodiments, this application provides the following technical solutions:
1、一种脱除油品中溶解氧的方法,其特征在于,油品在进入反应器前先使其与氢气充分混合,之后再进入反应器与除氧催化剂接触,所述催化剂包括一载体和负载在所述载体上的至少一种催化组分,所述载体包括至少一第一层载体和一第二层载体,所述第二层载体从空间上包覆所述第一层载体,所述第二层载体上沉积了至少一种所述催化组分。1. A method for removing dissolved oxygen in oil, characterized in that the oil is fully mixed with hydrogen before entering the reactor, and then it enters the reactor to contact with a deoxygenation catalyst, the catalyst including a carrier And at least one catalytic component supported on the carrier, the carrier including at least a first layer carrier and a second layer carrier, the second layer carrier spatially covering the first layer carrier, At least one of the catalytic components is deposited on the second layer of support.
2、根据项目1所述的方法,其特征在于,所述第二层载体的厚度与所述第一层载体的有效直径的比值在0.01~0.2之间。2. The method according to item 1, characterized in that the ratio of the thickness of the second layer carrier to the effective diameter of the first layer carrier is between 0.01 and 0.2.
3、根据项目1所述的方法,其特征在于,所述第二层载体分布有第一类型孔和第二类型孔,所述第一类型孔的孔径分布的最大值在4~50nm之间,所述第二类型孔的孔径分布的最大值在100~1000nm之间。3. The method according to item 1, characterized in that the second layer of carrier is distributed with first type pores and second type pores, and the maximum value of the pore size distribution of the first type pores is between 4-50 nm The maximum value of the pore size distribution of the second type of holes is between 100 nm and 1000 nm.
4、根据项目3所述的方法,其特征在于,所述第一类型孔的孔径分布范围在10~20nm之间,所述第二类型孔的孔径分布范围在150~500nm之间。4. The method according to item 3, characterized in that the pore size distribution range of the first type pores is between 10-20 nm, and the pore size distribution range of the second type pores is between 150-500 nm.
5、根据项目1所述的方法,其特征在于,所述方法包括将所述至少一种IUPAC第8-14族金属沉积到所述第二层载体的步骤。5. The method according to item 1, wherein the method includes the step of depositing the at least one IUPAC Group 8-14 metal onto the second layer of support.
6、根据项目1所述的方法,其特征在于,油品在进入反应器前先使其与氢气充分混合进一步包括:油品与氢气通过混合器进行混合,混合器由外壳和圆筒过滤器构成,圆筒过滤器与外壳内壁不接触,两者之间形成环形通道。6. The method according to item 1, characterized in that the oil product is fully mixed with hydrogen before entering the reactor further comprises: the oil product and hydrogen are mixed through a mixer, the mixer consists of a shell and a cylindrical filter It is constructed that the cylindrical filter is not in contact with the inner wall of the housing, and an annular channel is formed between the two.
7、根据项目6所述的方法,其特征在于所述圆筒过滤器的孔径为1~10微米。7. The method according to item 6, characterized in that the pore size of the cylindrical filter is 1-10 microns.
8、根据项目1所述的方法,其特征在于,氢气与油品混合的体积比为1.0~4.0。8. The method according to item 1, characterized in that the mixing volume ratio of hydrogen and oil is 1.0-4.0.
9、根据项目1所述的方法,其特征在于加氢除氧反应条件为:温度:40~80℃,氢油体积比:1.0~4.0,压力:0.2~1.0MPa,空速:10~20h -19. The method according to item 1, characterized in that the hydrogenation and deoxygenation reaction conditions are: temperature: 40~80℃, hydrogen-to-oil volume ratio: 1.0~4.0, pressure: 0.2~1.0MPa, space velocity: 10~20h -1 .
10、根据项目1所述的催化剂,其特征在于,所述第一层载体孔容≤0.3ml/g,BET比表面积≤20m 2/g。 10. The catalyst according to item 1, characterized in that the pore volume of the first layer of support is ≤ 0.3 ml/g, and the BET specific surface area is ≤ 20 m 2 /g.
实施例Example
以下将通过实施例对本申请进行详细描述,但并不构成对本申请的任何限制。Hereinafter, the present application will be described in detail through examples, but they do not constitute any limitation to the present application.
在以下各实施例和对比例中,第一和第二载体的比孔容、孔隙率和比表面积,以及第二载体的孔分布采用压汞法(ISO 15901-1 Evaluation of pore size distribution and porosity of solid materials by mercury porosimetry and gas adsorption)进行表征,所用仪器为Quantachrome Instrument公司的Poremaster GT60Mercury Porosimetry Analyzer,测试条件为接触角140°,25℃汞表面张力0.4842N·m -1。后期处理软件为Poremaster for Windows。第二载体的孔分布曲线用所测得的数据经Origin软件作图得到。 In the following examples and comparative examples, the specific pore volume, porosity and specific surface area of the first and second carriers, as well as the pore distribution of the second carrier, adopt the mercury intrusion method (ISO 15901-1 Evaluation of pore size distribution and porosity of solid materials by mercury porosimetry and gas adsorption). The instrument used was the Poremaster GT60 Mercury Porosimetry Analyzer from Quantachrome Instrument, and the test conditions were 140° contact angle and mercury surface tension at 25°C of 0.4842 N·m -1 . The post-processing software is Poremaster for Windows. The pore distribution curve of the second carrier is obtained by mapping the measured data with Origin software.
在以下各实施例和对比例中,所得催化剂的催化活性组分含量通过X射线荧光光谱法测定,所用仪器为ARL公司的ADVANT’TP X射线荧光光谱分析仪,测试条件为Rh靶,40kV/60mA。In the following examples and comparative examples, the catalytically active component content of the catalyst obtained was determined by X-ray fluorescence spectrometry, the instrument used was ADVANT'TP X-ray fluorescence spectrometer from ARL Company, and the test conditions were Rh target, 40kV/ 60mA.
在以下各实施例和对比例中,载体材料的晶型由X射线粉末衍射法(XRD)测定,所用仪器为ARL X’TRA X射线衍射仪,测试条件为Cu靶,Kα射线(波长λ=0.154nm),管电压45kV,管电流200mA,扫描速度为10°(2θ)/min。In the following examples and comparative examples, the crystal form of the carrier material is determined by X-ray powder diffraction (XRD), the instrument used is ARL X'TRA X-ray diffractometer, the test conditions are Cu target, Kα rays (wavelength λ = 0.154nm), the tube voltage is 45kV, the tube current is 200mA, and the scanning speed is 10°(2θ)/min.
在以下各实施例和对比例中,第二载体的厚度通过扫描电镜(SEM)测定,所用仪器为Hitachi TM3000台式显微镜,测试条件为将样品用导电胶固定在样品台观察,电压为15kV。In the following examples and comparative examples, the thickness of the second carrier is measured by scanning electron microscopy (SEM), the instrument used is a Hitachi TM3000 desktop microscope, and the test condition is that the sample is fixed on the sample stage with conductive glue for observation, and the voltage is 15kV.
在以下各实施例和对比例中,用于制备第二载体的具有两种类型孔的氧化铝粉末为参照中国专利申请CN1120971A中公开的方法制备得到,其他氧化铝、氢氧化铝粉末均购自山东铝业有限公司。In the following examples and comparative examples, the alumina powder with two types of pores used to prepare the second carrier was prepared with reference to the method disclosed in Chinese Patent Application CN1120971A, and other alumina and aluminum hydroxide powders were purchased from Shandong Aluminum Industry Co., Ltd.
如无特殊说明,以下各实施例和对比例中所用的试剂均为分析纯,且均为市售可得。Unless otherwise specified, the reagents used in the following examples and comparative examples are all analytically pure, and all are commercially available.
实施例1催化剂A的制备Example 1 Preparation of Catalyst A
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
取500克氧化铝粉(纯度98.6%)、196克二氧化硅粉(纯度99.0%)、70克水、10克10%硝酸混合,捏合1小时,压制成小球,70℃、≥80%相对湿度条件下继续反应10小时,然后在150℃下烘干2小时,再于1450℃下焙烧3小时,得到直径2.0mm的第一载体小球。XRD分析显示为莫来石晶型。Take 500 grams of alumina powder (purity 98.6%), 196 grams of silica powder (purity 99.0%), 70 grams of water, 10 grams of 10% nitric acid, mix, knead for 1 hour, press into small balls, 70℃, ≥80% The reaction was continued under relative humidity for 10 hours, then dried at 150°C for 2 hours, and then calcined at 1450°C for 3 hours to obtain the first carrier pellets with a diameter of 2.0 mm. XRD analysis showed that it was mullite crystal form.
将所制备的第一载体采用压汞法进行表征,结果表明第一载体的比孔容0.09ml/g,比表面0.21m 2/g,孔隙率12%。 The prepared first carrier was characterized by mercury intrusion method, and the results showed that the specific pore volume of the first carrier was 0.09 ml/g, the specific surface was 0.21 m 2 /g, and the porosity was 12%.
取50克氧化铝粉末(具有两种类型孔,两种类型孔的孔径分布的最大值分别为27nm和375nm)、20克20%硝酸、600克水混合搅拌2小时制得氧化铝浆料。将所述浆料用喷枪喷涂于直径2.0mm的第一载体小球上。将涂布了浆料的小球在100℃下干燥6小时,再于500℃下焙烧6小时,得到含有内外两层的载体。SEM分析表明第二载体厚度150μm,与第一载体直径的比值为0.075。Take 50 grams of alumina powder (with two types of pores, the maximum value of the pore size distribution of the two types of pores is 27 nm and 375 nm, respectively), 20 grams of 20% nitric acid, and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry. The slurry was sprayed on the first carrier ball with a diameter of 2.0 mm with a spray gun. The pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 150 μm, and the ratio to the diameter of the first carrier was 0.075.
将制得的载体用0.4mol/l的氯化钯溶液浸渍,在120℃下烘干5小时,在550℃下焙烧4小时,550℃下通水蒸气处理1小时。然后用纯度大于99%的氢气在120℃下还原4小时,制成催化剂A。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The prepared carrier was impregnated with a 0.4 mol/l palladium chloride solution, dried at 120°C for 5 hours, calcined at 550°C for 4 hours, and treated with steam at 550°C for 1 hour. Then, it was reduced with hydrogen with a purity of greater than 99% at 120°C for 4 hours to prepare catalyst A. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
采用机械方法将包覆在第一载体外表面的第二载体剥下,采用压汞法对第二载体进行表征,所得孔分布曲线如图1所示。由图1中可以看出,所述催化剂的第二载体的孔分布曲线具有两个孔分布峰,表明所述第二载体中存在尺寸不同的两种类型的孔,第一类型孔的孔径分布的最大值(即曲线中第一孔分布峰的峰值所对应的孔径数值,下同)为22nm,第二类型孔的孔径分布的最大值(即曲线中第二孔分布峰的峰值所对应的孔径数值,下同)为412nm。以第二载体的质量为基准计,第一类型孔的比孔容为0.98ml/g,第二类型孔的比孔容为0.72ml/g,总比孔容为1.70ml/g。压汞法测得第二载体的比表面积为152m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 The second carrier coated on the outer surface of the first carrier is peeled off mechanically, and the second carrier is characterized by mercury intrusion method. The obtained pore distribution curve is shown in FIG. 1. It can be seen from Figure 1 that the pore distribution curve of the second carrier of the catalyst has two pore distribution peaks, indicating that there are two types of pores with different sizes in the second carrier, and the pore size distribution of the first type of pore The maximum value (ie the pore size value corresponding to the peak of the first pore distribution peak in the curve, the same below) is 22nm, and the maximum value of the pore size distribution of the second type of hole (ie the peak value of the second pore distribution peak in the curve corresponds to The aperture value, the same below) is 412nm. Based on the mass of the second carrier, the specific pore volume of the first type of pore is 0.98 ml/g, the specific pore volume of the second type of pore is 0.72 ml/g, and the total specific pore volume is 1.70 ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 152 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例2催化剂B的制备Example 2 Preparation of Catalyst B
本实施例中以具有一种类型孔的氧化铝粉末,并添加造孔剂甲基 纤维素,制备具有两种类型孔的第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, the alumina powder with one type of pores and the pore-forming agent methylcellulose are added to prepare the second carrier with two types of pores, and mullite is used as the first carrier to effectively combine the inside and outside. A two-layer carrier and a catalyst are prepared.
按照实施例1的方法制备第一载体。The first carrier was prepared according to the method of Example 1.
取50克氧化铝粉末(具有一种类型孔,孔径分布的最大值为25nm)、20克20%硝酸、12克甲基纤维素、600克水混合搅拌制得氧化铝浆料。参照实施例1的方法成型,并适当调整氧化铝浆料的用量,得到含有内外两层的载体。SEM分析表明第二载体厚度120μm,与第一载体直径的比值为0.06。Take 50 grams of alumina powder (with one type of pores, the maximum pore size distribution is 25 nm), 20 grams of 20% nitric acid, 12 grams of methyl cellulose, and 600 grams of water are mixed and stirred to prepare an alumina slurry. Refer to the method of Example 1 for molding, and appropriately adjust the amount of alumina slurry to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 120 μm, and the ratio to the diameter of the first carrier was 0.06.
按照实施例1的催化剂制备方法得到催化剂B。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst B was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为19nm,第二类型孔的孔径分布的最大值为252nm。以第二载体质量为基准计,第一类型孔的比孔容为0.9ml/g,第二类型孔的比孔容为0.6ml/g,总比孔容为1.50ml/g。压汞法测得第二载体的比表面积为135m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst. The maximum value of the pore size distribution of the first type of pore is 19 nm, and the maximum value of the pore size distribution of the second type of pore is 252 nm. Based on the mass of the second carrier, the specific pore volume of the first type of pore is 0.9ml/g, the specific pore volume of the second type of pore is 0.6ml/g, and the total specific pore volume is 1.50ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 135 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例3催化剂C的制备Example 3 Preparation of Catalyst C
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
按照实施例1的方法制备第一载体。The first carrier was prepared according to the method of Example 1.
取50克氧化铝粉末(具有两种类型孔,两种类型孔的孔径分布的最大值分别为20nm和516nm)、20克20%硝酸、600克水混合搅拌2小时制得氧化铝浆料。参照实施例1的方法成型,并适当调整氧化铝浆料的用量,得到含有内外两层的载体。分析表明第二载体厚度220μm,与第一载体直径的比值为0.11。Take 50 grams of alumina powder (with two types of pores, the maximum value of the pore size distribution of the two types of pores is 20 nm and 516 nm, respectively), 20 grams of 20% nitric acid, and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry. Refer to the method of Example 1 for molding, and appropriately adjust the amount of alumina slurry to obtain a carrier containing two layers of inner and outer layers. Analysis shows that the thickness of the second carrier is 220 μm, and the ratio to the diameter of the first carrier is 0.11.
按照实施例1的催化剂制备方法得到催化剂C。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst C was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为15nm,第二类型孔的孔径分布的最大值为652nm。以第二载体质量为基准计,第一类型孔比孔容0.91ml/g,第二类型孔比孔容0.69ml/g,总比孔容1.60ml/g。压 汞法测得第二载体的比表面积为145m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst, the maximum value of the pore size distribution of the first type of pore is 15 nm, and the maximum value of the pore size distribution of the second type of pore is 652 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.91ml/g, the specific pore volume of the second type is 0.69ml/g, and the total specific pore volume is 1.60ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 145 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例4催化剂D的制备Example 4 Preparation of Catalyst D
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
按照实施例1的方法制备第一载体。The first carrier was prepared according to the method of Example 1.
取50克氧化铝粉末(具有两种类型孔,两种类型孔的孔径分布的最大值分别为12nm和100nm)、20克20%硝酸、600克水混合搅拌2小时制得氧化铝浆料。参照实施例1的方法成型,并适当调整氧化铝浆料的用量,得到含有内外两层的载体。SEM分析表明第二载体厚度70μm,与第一载体直径的比值为0.035。Take 50 grams of alumina powder (with two types of pores, the maximum value of the pore size distribution of the two types of pores is 12 nm and 100 nm, respectively), 20 grams of 20% nitric acid, and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry. Refer to the method of Example 1 for molding, and appropriately adjust the amount of alumina slurry to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 70 μm, and the ratio to the diameter of the first carrier was 0.035.
按照实施例1的催化剂制备方法得到催化剂D。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst D was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为9nm,第二类型孔的孔径分布的最大值为120nm。以第二载体质量为基准计,第一类型孔比孔容0.58ml/g,第二类型孔比孔容0.82ml/g,总比孔容1.40ml/g。压汞法测得第二载体的比表面积为122m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 Refer to Example 1 for characterization by mercury intrusion method, and it is found that there are two types of pores in the second support of the catalyst. The maximum value of the pore size distribution of the first type of pore is 9 nm, and the maximum value of the pore size distribution of the second type of pore is 120 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.58ml/g, the specific pore volume of the second type is 0.82ml/g, and the total specific pore volume is 1.40ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 122 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例5催化剂E的制备Example 5 Preparation of Catalyst E
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
参照实施例3的方法制备含有内外两层的载体,并适当调整氧化铝浆料的用量。SEM分析表明第二载体的厚度为180μm,与第一载体直径的比值为0.09。Refer to the method of Example 3 to prepare a carrier containing two layers of inner and outer layers, and appropriately adjust the amount of alumina slurry. SEM analysis showed that the thickness of the second carrier was 180 μm, and the ratio to the diameter of the first carrier was 0.09.
将制得的载体先用0.4mol/l的氯化钯溶液浸渍,在120℃下烘干5小时,在550℃下焙烧3小时,在550℃下通水蒸气处理1小时,然后用0.3mol/l的氯化锡溶液浸渍,在120℃下烘干5小时,在550℃下焙烧4小时,通水蒸气处理1小时,再用纯度大于99%的氢气在120℃下还原4小时,制成催化剂E。采用X射线荧光光谱法测得,以催化 剂的质量计,该催化剂的各金属组分的含量分别为钯0.2wt%,锡0.4wt%。The prepared carrier was first impregnated with 0.4mol/l palladium chloride solution, dried at 120°C for 5 hours, calcined at 550°C for 3 hours, treated with steam at 550°C for 1 hour, and then used 0.3mol /l tin chloride solution, dried at 120°C for 5 hours, roasted at 550°C for 4 hours, treated with steam for 1 hour, and then reduced with hydrogen with a purity greater than 99% at 120°C for 4 hours.成catalyst E. Measured by X-ray fluorescence spectroscopy, based on the mass of the catalyst, the content of each metal component of the catalyst is 0.2 wt% of palladium and 0.4 wt% of tin, respectively.
参照实施例1用压汞法进行表征,发现催化剂第二载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为16nm,第二类型孔的孔径分布的最大值为630nm。以第二载体质量为基准计,第一类型孔比孔容0.89ml/g,第二类型孔比孔容0.68ml/g,总比孔容1.57ml/g。压汞法测得第二载体的比表面积为140m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst. The maximum value of the pore size distribution of the first type of pore is 16 nm, and the maximum value of the pore size distribution of the second type of pore is 630 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.89ml/g, the specific pore volume of the second type is 0.68ml/g, and the total specific pore volume is 1.57ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 140 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例6催化剂F的制备Example 6 Preparation of Catalyst F
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以α-氧化铝作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and α-alumina is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and prepare a catalyst.
取800克氢氧化铝粉(纯度99%)滚球成型制成小球,置于70℃、≥80%相对湿度条件下继续反应20小时,然后在120℃下烘干2小时,再于1100℃下焙烧5小时,得到直径为2.0mm的小球作为第一载体。XRD分析显示为α-氧化铝晶型。Take 800 grams of aluminum hydroxide powder (purity 99%) and roll it into small balls. Place them at 70°C and ≥80% relative humidity and continue to react for 20 hours, then dry at 120°C for 2 hours, and then at 1100 It is calcined at ℃ for 5 hours to obtain a small ball with a diameter of 2.0 mm as the first carrier. XRD analysis showed that it was α-alumina crystal form.
参照实施例1的方法成型得到含有内外两层的载体,并适当调整氧化铝浆料的用量。SEM分析表明第二载体的厚度为150μm,与第一载体直径的比值为0.075。Refer to the method of Example 1 to form a carrier containing two layers of inner and outer layers, and appropriately adjust the amount of alumina slurry. SEM analysis showed that the thickness of the second carrier was 150 μm, and the ratio to the diameter of the first carrier was 0.075.
将制得的载体先用0.4mol/l的氯化钯溶液浸渍,在120℃下烘干5小时,在550℃下焙烧3小时,在550℃下通水蒸气处理1小时,然后用0.3mol/l的硝酸铅溶液浸渍,在120℃下烘干5小时,在550℃下焙烧4小时,再用纯度大于99%的氢气在120℃下还原4小时,制成催化剂F。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的各金属组分的含量分别为钯0.15wt%,铅0.05wt%。The prepared carrier was first impregnated with 0.4mol/l palladium chloride solution, dried at 120°C for 5 hours, calcined at 550°C for 3 hours, treated with steam at 550°C for 1 hour, and then used 0.3mol /l lead nitrate solution, dried at 120°C for 5 hours, roasted at 550°C for 4 hours, and then reduced with hydrogen with a purity of more than 99% at 120°C for 4 hours to prepare catalyst F. Measured by X-ray fluorescence spectroscopy, based on the mass of the catalyst, the content of each metal component of the catalyst is 0.15 wt% of palladium and 0.05 wt% of lead.
参照实施例1用压汞法进行表征,发现催化剂第二层载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为20nm,第二类型孔的孔径分布的最大值为410nm。以第二载体质量为基准计,第一类型孔比孔容0.96ml/g,第二类型孔比孔容0.70ml/g,总比孔容1.66ml/g。压汞法测得第二载体的比表面积为148m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1 for characterization by mercury intrusion method, it was found that there are two types of pores in the second layer of the catalyst. The maximum value of the pore size distribution of the first type of pores is 20 nm, and the maximum value of the pore size distribution of the second type of pores is 410 nm. . Based on the quality of the second carrier, the specific pore volume of the first type is 0.96ml/g, the specific pore volume of the second type is 0.70ml/g, and the total specific pore volume is 1.66ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 148 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例7催化剂G的制备Example 7 Preparation of Catalyst G
本实施例中以具有一种类型孔的氧化铝粉末,并添加造孔剂甲基 纤维素,制备具有两种类型孔的第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, the alumina powder with one type of pores and the pore-forming agent methylcellulose are added to prepare the second carrier with two types of pores, and mullite is used as the first carrier to effectively combine the inside and outside. A two-layer carrier and a catalyst are prepared.
按照实施例1的方法制备第一载体。The first carrier was prepared according to the method of Example 1.
取50克氧化铝粉末(具有一种类型孔,孔径分布的最大值为28nm)、18克20%硝酸、10克甲基纤维素、600克水混合搅拌制得氧化铝浆料。将所述浆料用喷枪喷涂于直径2.0mm的第一载体小球上。将涂布了浆料的小球在100℃下干燥6小时,再于900℃下焙烧6小时,得到含有内外两层的载体。SEM分析表明第二载体厚度110μm,与第一载体直径的比值为0.055。Take 50 grams of alumina powder (with one type of pores, the maximum pore size distribution is 28 nm), 18 grams of 20% nitric acid, 10 grams of methyl cellulose, and 600 grams of water are mixed and stirred to prepare an alumina slurry. The slurry was sprayed on the first carrier ball with a diameter of 2.0 mm with a spray gun. The pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 900°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 110 μm, and the ratio to the diameter of the first carrier was 0.055.
按照实施例1的催化剂制备方法得到催化剂G。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst G was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二层载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为30nm,第二类型孔的孔径分布的最大值为280nm。以第二载体质量为基准计,第一类型孔比孔容0.49ml/g,第二类型孔比孔容0.57ml/g,总比孔容1.06ml/g。压汞法测得第二载体的比表面积为106m 2/g。参照实施例1用XRD测定,第二载体的晶型为δ-氧化铝。 Refer to Example 1 for characterization by mercury intrusion method. It is found that there are two types of pores in the second layer of the catalyst. The maximum value of the pore size distribution of the first type of pore is 30 nm, and the maximum value of the pore size distribution of the second type of pore is 280 nm. . Based on the mass of the second carrier, the specific pore volume of the first type is 0.49ml/g, the specific pore volume of the second type is 0.57ml/g, and the total specific pore volume is 1.06ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 106 m 2 /g. According to the XRD measurement in Example 1, the crystal form of the second support is δ-alumina.
对比例1催化剂H的制备Comparative Example 1 Preparation of Catalyst H
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
取500克氧化铝粉(纯度98.6%)、196克二氧化硅粉(纯度99.0%)、70克水、10克10%硝酸混合,捏合1小时,压制成小球,然后在150℃下烘干2小时,再于1450℃下焙烧1小时,得到直径2.0mm的第一载体小球。XRD分析显示为莫来石晶型。Take 500 grams of alumina powder (purity 98.6%), 196 grams of silica powder (purity 99.0%), 70 grams of water, 10 grams of 10% nitric acid, mix, knead for 1 hour, press into pellets, and then bake at 150 ℃ Dry for 2 hours, and then calcinate at 1450°C for 1 hour to obtain first carrier pellets with a diameter of 2.0 mm. XRD analysis showed that it was mullite crystal form.
将所制备的第一载体采用压汞法进行表征,结果表明第一载体的比孔容0.32ml/g,比表面8.5m 2/g,孔隙率38%。 The prepared first carrier was characterized by mercury intrusion method, and the result showed that the specific pore volume of the first carrier was 0.32 ml/g, the specific surface was 8.5 m 2 /g, and the porosity was 38%.
参照实施例1的方法成型得到含有内外两层的载体,并适当调整氧化铝浆料的用量。SEM分析表明第二载体厚度150μm,与第一载体直径的比值为0.075。Refer to the method of Example 1 to form a carrier containing two layers of inner and outer layers, and appropriately adjust the amount of alumina slurry. SEM analysis showed that the thickness of the second carrier was 150 μm, and the ratio to the diameter of the first carrier was 0.075.
按照实施例1的催化剂制备方法得到催化剂H。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst H was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为22nm,第二类型孔的孔径分布的最大值为420nm。以第二载体质量为基准计,第一类型孔比孔容0.98ml/g,第二类型孔比孔容0.71ml/g,总比孔容1.69ml/g。压汞法测得第二载体的比表面积为155m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst, the maximum value of the pore size distribution of the first type of pore is 22 nm, and the maximum value of the pore size distribution of the second type of pore is 420 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.98ml/g, the specific pore volume of the second type is 0.71ml/g, and the total specific pore volume is 1.69ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 155 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
对比例2催化剂I的制备Comparative Example 2 Preparation of Catalyst I
本实施例中以具有一种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with one type of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
按照实施例1的方法制备第一载体。The first carrier was prepared according to the method of Example 1.
取50克氧化铝粉末(具有一种类型孔,孔径分布的最大值为22nm)、20克20%硝酸、600克水混合搅拌2小时制得氧化铝浆料。将所述浆料用喷枪喷涂于直径2.0mm的第一载体小球上。将涂布了浆料的小球在100℃下干燥6小时,再于500℃下焙烧6小时,得到含有内外两层的载体。分析表明第二载体厚度110μm,与第一载体直径的比值为0.055。Take 50 grams of alumina powder (with one type of pores, the maximum pore size distribution is 22 nm), 20 grams of 20% nitric acid, and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry. The slurry was sprayed on the first carrier ball with a diameter of 2.0 mm with a spray gun. The pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. Analysis shows that the thickness of the second carrier is 110 μm, and the ratio to the diameter of the first carrier is 0.055.
按照实施例1的催化剂制备方法得到催化剂I。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst I was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二载体中仅存在一种类型的孔,孔径分布的最大值为16nm。以第二载体质量为基准计,比孔容1.15ml/g。压汞法测得第二载体的比表面积为180m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1, the mercury intrusion method was used for characterization, and it was found that only one type of pores existed in the second support of the catalyst, and the maximum pore size distribution was 16 nm. Based on the mass of the second carrier, the specific pore volume is 1.15ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 180 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
对比例3催化剂J的制备Preparation of Catalyst J of Comparative Example 3
本实施例制备具有两种类型孔的组成径向均匀的氧化铝球形载体,并制备催化剂。In this example, an alumina spherical support with two types of pores and a radially uniform composition was prepared, and a catalyst was prepared.
取50克氧化铝粉末(具有两种类型孔,两种类型孔的孔径分布的最大值分别为15nm和250nm)、20克20%硝酸、200克水混合搅拌制得氧化铝浆料。将所述浆料通过油柱成型的方法制成小球,在100℃下干燥6小时,再于500℃下焙烧6小时,得到径向均匀载体。Take 50 grams of alumina powder (with two types of pores, and the maximum pore size distribution of the two types of pores are 15 nm and 250 nm, respectively), 20 grams of 20% nitric acid, and 200 grams of water are mixed and stirred to prepare an alumina slurry. The slurry is formed into pellets by a method of forming an oil column, dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a radially uniform carrier.
按照实施例1的催化剂制备方法得到催化剂J。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst J was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
采用压汞法对催化剂J进行表征,发现催化剂中存在两种类型的孔, 第一类型孔的孔径分布的最大值为20nm,第一类型孔比孔容0.93ml/g,第二类型孔的孔径分布的最大值为395nm,第二类型孔比孔容0.76ml/g,总比孔容1.69ml/g。压汞法测得载体的比表面积为165m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 The mercury intrusion method was used to characterize the catalyst J. It was found that there were two types of pores in the catalyst. The maximum pore size distribution of the first type of pores was 20nm, the specific pore volume of the first type was 0.93ml/g, and the second type of pores had a specific pore volume of 0.93ml/g. The maximum pore size distribution is 395nm, the specific pore volume of the second type is 0.76ml/g, and the total specific pore volume is 1.69ml/g. The specific surface area of the carrier measured by the mercury intrusion method is 165 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
对比例4催化剂K的制备Comparative Example 4 Preparation of Catalyst K
本实施例中以具有两种类型孔的氧化铝粉末制备第二载体,以莫来石作为第一载体,有效结合得到含有内外两层的载体,并制备催化剂。In this embodiment, alumina powder with two types of pores is used to prepare the second carrier, and mullite is used as the first carrier to effectively combine to obtain a carrier containing two layers of inner and outer layers, and to prepare a catalyst.
按照实施例1的方法制备第一载体。The first carrier was prepared according to the method of Example 1.
取50克氧化铝粉末(具有两种类型孔,两种类型孔的孔径分布的最大值分别为26nm和384nm)、20克20%硝酸、600克水混合搅拌2小时制得氧化铝浆料。将所述浆料用喷枪喷涂于直径1.3mm的第一载体小球上。将涂布了浆料的小球在100℃下干燥6小时,再于500℃下焙烧6小时,得到含有内外两层的载体。SEM分析表明第二载体厚度350μm,与第一载体直径的比值为0.27。Take 50 grams of alumina powder (with two types of pores, the maximum pore size distribution of the two types of pores is 26 nm and 384 nm respectively), 20 grams of 20% nitric acid, and 600 grams of water are mixed and stirred for 2 hours to prepare an alumina slurry. The slurry was sprayed on the first carrier pellet with a diameter of 1.3 mm with a spray gun. The pellets coated with the slurry were dried at 100°C for 6 hours, and then calcined at 500°C for 6 hours to obtain a carrier containing two layers of inner and outer layers. SEM analysis showed that the thickness of the second carrier was 350 μm, and the ratio to the diameter of the first carrier was 0.27.
按照实施例1的催化剂制备方法得到催化剂K。采用X射线荧光光谱法测得,以催化剂的质量计,该催化剂的钯含量为0.2wt%。The catalyst K was obtained according to the catalyst preparation method of Example 1. Measured by X-ray fluorescence spectrometry, based on the mass of the catalyst, the palladium content of the catalyst is 0.2 wt%.
参照实施例1用压汞法进行表征,发现催化剂第二载体中存在两种类型的孔,第一类型孔的孔径分布的最大值为21nm,第二类型孔的孔径分布的最大值为450nm。以第二载体质量为基准计,第一类型孔比孔容0.96ml/g,第二类型孔比孔容0.75ml/g,总比孔容1.71ml/g。压汞法测得第二载体的比表面积为153m 2/g。采用XRD测定,第二载体的晶型为γ-氧化铝。 With reference to Example 1 for characterization by mercury intrusion method, it is found that there are two types of pores in the second support of the catalyst, the maximum value of the pore size distribution of the first type of pore is 21 nm, and the maximum value of the pore size distribution of the second type of pore is 450 nm. Based on the mass of the second carrier, the specific pore volume of the first type is 0.96ml/g, the specific pore volume of the second type is 0.75ml/g, and the total specific pore volume is 1.71ml/g. The specific surface area of the second carrier measured by mercury intrusion method was 153 m 2 /g. According to XRD measurement, the crystal form of the second carrier is γ-alumina.
实施例8催化剂第一载体Pd含量分析Example 8 Analysis of Pd content in the first carrier of the catalyst
将实施例1得到的催化剂A用浓度为15wt%的盐酸蒸煮溶去第二载体,采用X射线荧光光谱法分析剩余的第一载体的Pd含量。结果显示,以第一载体的质量为基准,第一载体中Pd含量为0.0009wt%。The catalyst A obtained in Example 1 was digested with 15 wt% hydrochloric acid to remove the second carrier, and the Pd content of the remaining first carrier was analyzed by X-ray fluorescence spectrometry. The results show that based on the mass of the first carrier, the Pd content in the first carrier is 0.0009wt%.
对比例5催化剂第一载体Pd含量分析Analysis of Pd content in the first carrier of the comparative example 5
将对比例1得到的催化剂H用浓度为15wt%的盐酸蒸煮溶去第二载体,采用X射线荧光光谱法分析剩余的第一载体的Pd含量。结果显示,以第一载体的质量为基准,第一载体中Pd含量为0.015wt%。The catalyst H obtained in Comparative Example 1 was digested with hydrochloric acid with a concentration of 15 wt% to remove the second carrier, and the Pd content of the remaining first carrier was analyzed by X-ray fluorescence spectrometry. The results show that based on the mass of the first carrier, the Pd content in the first carrier is 0.015 wt%.
通过将对比例1与实施例1的数据对比可以看出,采用实施例1 方法制备的第一载体的比孔容0.09ml/g,比表面0.21m 2/g,孔隙率12%,孔隙率低,而采用对比例1方法制备的第一载体的比孔容0.32ml/g,比表面8.5m 2/g,孔隙率38%,孔隙率较高。同时,通过将对比例5与实施例8的数据对比可以看出,经过酸蒸煮之后,第一载体孔隙率低的催化剂A中残留的Pd的含量0.0009wt%要远远小于第一载体孔隙率高的催化剂H中残留的Pd含量0.015wt%。上述结果表明,催化剂A的低孔隙率的第一载体减少了Pd的进入,使催化剂A具有更高的Pd回收率,贵金属使用效率更高,催化剂使用成本更低。 By comparing the data of Comparative Example 1 and Example 1, it can be seen that the specific pore volume of the first carrier prepared by the method of Example 1 is 0.09ml/g, the specific surface is 0.21m 2 /g, the porosity is 12%, and the porosity is The specific pore volume of the first carrier prepared by the method of Comparative Example 1 is 0.32 ml/g, the specific surface area is 8.5 m 2 /g, the porosity is 38%, and the porosity is relatively high. At the same time, by comparing the data of Comparative Example 5 and Example 8, it can be seen that after acid cooking, the content of Pd in the catalyst A with low porosity of the first carrier is 0.0009wt%, which is much smaller than the porosity of the first carrier. The residual Pd content in the high catalyst H is 0.015 wt%. The above results indicate that the low-porosity first carrier of catalyst A reduces the entry of Pd, so that catalyst A has a higher recovery rate of Pd, the use efficiency of precious metals is higher, and the use cost of the catalyst is lower.
实施例9除氧效果对比Example 9 Comparison of deoxygenation effect
将上述实施例和对比例制备的催化剂分别装入固定床反应器中,控制反应温度为70℃,压力为0.8MPa,LHSV为1Oh -1,H 2/油体积比为1.0。将包含少量溶解氧的煤油通过该反应器,采用Orbisphere 3650溶解氧分析仪分析该煤油通过反应器前后的氧含量变化,结果见表1。 The catalysts prepared in the foregoing examples and comparative examples were respectively charged into a fixed bed reactor, and the reaction temperature was controlled to 70° C., the pressure to be 0.8 MPa, the LHSV to be 10 h -1 , and the H 2 /oil volume ratio to be 1.0. The kerosene containing a small amount of dissolved oxygen was passed through the reactor, and the Orbisphere 3650 dissolved oxygen analyzer was used to analyze the oxygen content changes before and after the kerosene passed through the reactor. The results are shown in Table 1.
表1除氧试验结果Table 1 Deaeration test results
Figure PCTCN2020133551-appb-000001
Figure PCTCN2020133551-appb-000001
从表1数据看出,本申请实施例1-7制备的七种具备两层载体以及两种类型孔道分布的催化剂A、B、C、D、E、F、G相比于对比例催 化剂I、J,除氧率显著提高。具有低孔隙率第一载体的催化剂A的除氧率高于第一载体孔隙率较高的催化剂H。第二载体的厚度与所述第一载体的有效直径的比值在0.01-0.2之间的催化剂A、B、C、D、E、F、G的除氧率高于第二载体的厚度与所述第一载体的有效直径的比值不在0.01-0.2之间的催化剂K。It can be seen from the data in Table 1 that the seven catalysts A, B, C, D, E, F, and G prepared in Examples 1-7 of the present application with two-layer supports and two types of pore distribution are compared with those of the comparative catalyst I , J, the deoxygenation rate is significantly improved. The catalyst A with the first support with low porosity has a higher oxygen removal rate than the catalyst H with the first support with higher porosity. The ratio of the thickness of the second carrier to the effective diameter of the first carrier is between 0.01 and 0.2. The oxygen removal rate of catalysts A, B, C, D, E, F, G is higher than that of the thickness of the second carrier. The catalyst K in which the ratio of the effective diameter of the first carrier is not between 0.01 and 0.2.
实施例10催化剂使用寿命Example 10 Catalyst service life
将上述实施例5制得的催化剂E装入固定床反应器中,控制反应温度为55℃,压力为0.8MPa,LHSV为20h -1,H 2/油体积比为3.0。将包含少量溶解氧的煤油通入该反应器中,采用Orbisphere 3650溶解氧分析仪分析持续运行一段时候后,煤油通过该反应器前后的氧含量变化,藉此考察催化剂的使用寿命,结果见表2。 The catalyst E prepared in the above Example 5 was put into a fixed bed reactor, and the reaction temperature was controlled to be 55° C., the pressure was 0.8 MPa, the LHSV was 20 h -1 , and the H 2 /oil volume ratio was 3.0. Pass kerosene containing a small amount of dissolved oxygen into the reactor, and use the Orbisphere 3650 dissolved oxygen analyzer to analyze the oxygen content changes before and after the kerosene passes through the reactor after a period of continuous operation. The results are shown in the table. 2.
表2催化剂寿命(使用时间)试验结果Table 2 Catalyst life (use time) test results
Figure PCTCN2020133551-appb-000002
Figure PCTCN2020133551-appb-000002
从表2数据可以看出,在本申请的方法中,催化剂连续运行4000h后,仍具有较高除氧率。It can be seen from the data in Table 2 that in the method of the present application, the catalyst still has a higher oxygen removal rate after 4000 hours of continuous operation.
最后应说明的是:以上实施例仅用以说明本申请实施例的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions recorded in the foregoing embodiments can still be modified, or some of the technical features can be equivalently replaced; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and spirit of the technical solutions of the embodiments of the present application. range.

Claims (8)

  1. 脱除油品中溶解氧的方法,包括如下步骤:The method for removing dissolved oxygen in oil includes the following steps:
    1)使油品与氢气混合,优选氢气与油品混合的体积比为1.0-4.0;以及1) Mixing oil and hydrogen, preferably the volume ratio of the mixing of hydrogen and oil is 1.0-4.0; and
    2)使来自步骤1)的混合物与除氧催化剂接触进行加氢除氧反应,2) The mixture from step 1) is contacted with a deoxygenation catalyst for hydrogenation and deoxygenation reaction,
    其中,所述催化剂包括载体,该载体包括第一载体和包覆在第一载体外表面上的第二载体,和负载在所述第二载体上的催化活性组分,其中所述第一载体的孔隙率≤35%,优选地所述催化活性组分包含至少一种IUPAC第8-14族的金属。Wherein, the catalyst includes a carrier, the carrier includes a first carrier, a second carrier coated on the outer surface of the first carrier, and a catalytically active component supported on the second carrier, wherein the first carrier The porosity of <35%, preferably the catalytically active component contains at least one IUPAC Group 8-14 metal.
  2. 根据权利要求1所述的方法,其中所述除氧催化剂的第二载体的厚度与第一载体的有效直径的比值在0.01-0.2之间。The method according to claim 1, wherein the ratio of the thickness of the second support of the oxygen scavenging catalyst to the effective diameter of the first support is between 0.01 and 0.2.
  3. 根据在先权利要求中任一项所述的方法,其中所述除氧催化剂的第二载体的孔分布曲线具有两个孔分布峰,其中第一孔分布峰的峰值对应的孔径在4-80nm范围内,优选在8-50nm范围内,更优选在10-50nm范围内,且第二孔分布峰的峰值对应的孔径在100-8000nm范围内,优选在200-3000nm范围内,更优选在200-1000nm范围内。The method according to any one of the preceding claims, wherein the pore distribution curve of the second carrier of the oxygen scavenging catalyst has two pore distribution peaks, wherein the peak of the first pore distribution peak corresponds to the pore diameter of 4-80 nm Within the range, preferably in the range of 8-50nm, more preferably in the range of 10-50nm, and the pore diameter corresponding to the peak of the second pore distribution peak is in the range of 100-8000nm, preferably in the range of 200-3000nm, more preferably in the range of 200 -1000nm range.
  4. 根据在先权利要求中任一项所述的方法,其中所述除氧催化剂具有以下特征中的一个或多个:The method of any one of the preceding claims, wherein the oxygen scavenging catalyst has one or more of the following characteristics:
    所述第一孔分布峰对应的孔和第二孔分布峰对应的孔的总比孔容为至少0.5ml/g,优选为至少1.0ml/g;和The total specific pore volume of the pores corresponding to the first pore distribution peak and the pores corresponding to the second pore distribution peak is at least 0.5 ml/g, preferably at least 1.0 ml/g;
    所述第一孔分布峰对应的孔的孔容和第二孔分布峰对应的孔的孔容的比例为1∶9至9∶1,优选为3∶7至7∶3。The ratio of the pore volume of the pores corresponding to the first pore distribution peak to the pore volume of the pores corresponding to the second pore distribution peak is 1:9 to 9:1, preferably 3:7 to 7:3.
  5. 根据在先权利要求中任一项所述的催化剂,其中所述除氧催化剂具有以下特征中的一个或多个:The catalyst according to any one of the preceding claims, wherein the oxygen scavenging catalyst has one or more of the following characteristics:
    所述第二载体由选自γ-氧化铝、δ-氧化铝、η-氧化铝、θ-氧化铝、沸石、非沸石分子筛、氧化钛、氧化锆、氧化铈或其混合物的材料构成;和The second carrier is composed of a material selected from the group consisting of γ-alumina, δ-alumina, η-alumina, θ-alumina, zeolite, non-zeolite molecular sieve, titanium oxide, zirconia, cerium oxide or a mixture thereof; and
    所述第二载体的压汞法比表面积为至少50m 2/g,优选至少100m 2/g。 The mercury intrusion specific surface area of the second carrier is at least 50 m 2 /g, preferably at least 100 m 2 /g.
  6. 根据在先权利要求中任一项所述的催化剂,其中所述除氧催化剂具有以下特征中的一个或多个:The catalyst according to any one of the preceding claims, wherein the oxygen scavenging catalyst has one or more of the following characteristics:
    所述第一载体的比孔容≤0.3ml/g,压汞法比表面积≤5m 2/g; The specific pore volume of the first carrier is less than or equal to 0.3 ml/g, and the specific surface area of the mercury injection method is less than or equal to 5 m 2 /g;
    所述第一载体的孔隙率≤25%,更优选≤15%;The porosity of the first carrier is ≤25%, more preferably ≤15%;
    所述第一载体由选自α-氧化铝、碳化硅、莫来石、堇青石、氧化锆、氧化钛或其混合物的材料构成;The first carrier is made of a material selected from the group consisting of α-alumina, silicon carbide, mullite, cordierite, zirconia, titania or a mixture thereof;
    所述第一载体为球形、条形、片状、环状、齿轮状或筒状,优选为球形;和The first carrier is spherical, bar-shaped, sheet-shaped, ring-shaped, gear-shaped or cylindrical, preferably spherical; and
    所述第一载体的有效直径为0.5mm至10mm,优选1.2mm至2.5mm。The effective diameter of the first carrier is 0.5 mm to 10 mm, preferably 1.2 mm to 2.5 mm.
  7. 根据在先权利要求中任一项所述的方法,其中所述步骤1)在混合器中进行,所述混合器包括外壳和设置在外壳内的圆筒过滤器,圆筒过滤器与外壳内壁不接触,两者之间形成通道,优选地所述圆筒过滤器的孔径为1-10微米。The method according to any one of the preceding claims, wherein the step 1) is performed in a mixer, the mixer comprising a housing and a cylindrical filter arranged in the housing, the cylindrical filter and the inner wall of the housing There is no contact, and a channel is formed between the two. Preferably, the pore size of the cylindrical filter is 1-10 microns.
  8. 根据在先权利要求中任一项所述的方法,其中步骤2)的加氢除氧反应的条件包括:温度40-80℃,氢油体积比1.0-4.0,压力0.2-1.0MPa,液时体积空速10-20h -1The method according to any one of the preceding claims, wherein the conditions for the hydrogenation and deoxygenation reaction in step 2) include: temperature 40-80°C, hydrogen-oil volume ratio 1.0-4.0, pressure 0.2-1.0 MPa, liquid time The volumetric space velocity is 10-20h -1 .
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