WO2021109625A1 - Ceramic pump body - Google Patents

Ceramic pump body Download PDF

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Publication number
WO2021109625A1
WO2021109625A1 PCT/CN2020/110853 CN2020110853W WO2021109625A1 WO 2021109625 A1 WO2021109625 A1 WO 2021109625A1 CN 2020110853 W CN2020110853 W CN 2020110853W WO 2021109625 A1 WO2021109625 A1 WO 2021109625A1
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WO
WIPO (PCT)
Prior art keywords
hole
volute
shaft
auxiliary
end surface
Prior art date
Application number
PCT/CN2020/110853
Other languages
French (fr)
Chinese (zh)
Inventor
肖琼
Original Assignee
广州市拓道新材料科技有限公司
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Filing date
Publication date
Application filed by 广州市拓道新材料科技有限公司 filed Critical 广州市拓道新材料科技有限公司
Publication of WO2021109625A1 publication Critical patent/WO2021109625A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/026Selection of particular materials especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/08Sealings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • F04D29/4266Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps made of sheet metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • F04D29/4286Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps inside lining, e.g. rubber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
    • F05D2300/22Non-oxide ceramics
    • F05D2300/226Carbides
    • F05D2300/2261Carbides of silicon

Definitions

  • the invention relates to the field of rotary power pump equipment, in particular to a ceramic pump body.
  • centrifugal pumps are often used to transport some abrasive solid-liquid two-phase flows, and slurry pumps are often used at this time.
  • Common slurry pumps are usually made of wear-resistant alloys such as Cr26 and Cr15Mo3. Slurry pumps made of these wear-resistant materials are difficult to meet the requirements of use under many working conditions.
  • the main problems are as follows: 1) The wear problem is prominent, and the service life of the flow parts often cannot meet the requirements of use; 2) The anti-cavitation performance is poor. This is because as the concentration of the two-phase flow increases, the fluidity of the medium continues to decrease, and the cavitation margin is much smaller than that of clean water. As a result, cavitation occurs when the flow rate of the pump is much smaller than the calibrated value. Not only is the flow part easily damaged, but the pump The performance such as efficiency, head, flow rate, etc. are all significantly reduced.
  • composite wear-resistant materials can achieve better wear resistance, and these composite wear-resistant materials are mainly composed of wear-resistant particles and binders.
  • the most common wear-resistant particles are made of corundum, silicon carbide, zirconia, garnet, silicon nitride, quartz, etc.
  • the binder is usually resin, such as phenolic resin.
  • the service life of the slurry pump wetted parts made of this kind of composite material can reach more than 3 times of Cr26 under many use conditions, but the wetted parts made of this material have coarser particles in the medium, such as the medium contains When the particles of about 1mm reach more than 1% of the total weight of the solid, the service life is short, and the service life often cannot meet the requirements of use.
  • CN 205977702 U discloses a silicon carbide heavy-duty slurry pump, the pump body is fixedly connected by a front guard plate, a volute and a rear guard plate The pump body is provided with a silicon carbide ceramic lining group.
  • the silicon carbide ceramic lining group includes a silicon carbide ceramic front lining plate fixed on the front guard plate, a silicon carbide ceramic back lining plate fixed on the rear guard plate, and a fixed
  • the silicon carbide ceramic volute liner on the volute, the silicon carbide ceramic front liner, the silicon carbide ceramic back liner and the silicon carbide ceramic volute liner are combined to form a closed vortex cavity, the silicon carbide ceramic liner group and the pump
  • a fixed buffer layer is arranged between the bodies, and the fixed buffer layer is a resin/silicon carbide composite material.
  • the pump of this structure has good resistance to the impact of coarse particles.
  • this structure also has obvious shortcomings.
  • the medium will contact the metal material at the location of the sealing ring and cause abrasion or corrosion to it, and make the seal ineffective.
  • the sealing ring or gasket can also be set at the place where the ceramic material is located, but the ceramic material will be deformed during the sintering process, even if the reaction sintered silicon carbide or silicon nitride bonded silicon carbide ceramic with a small amount of sintering deformation is used, after sintering
  • the size of the pump body still cannot guarantee the matching accuracy required for the sealing of the pump body and the pump cover.
  • the front guard plate and the volute In order to achieve reliable sealing between the rear guard plate and the volute, and between the front guard plate and the volute, the front guard plate and the volute should be There is a small clearance fit between the rear guard plate and the volute to reduce the erosion of the seal ring and the seal ring groove by the fluid.
  • the prior art can only reserve a margin before sintering, and pass the mechanical process after sintering. Cutting to achieve a smaller clearance fit. Due to the extremely high hardness of ceramics, the mechanical processing is extremely difficult, not only the efficiency is very low, but the cost is also high, which greatly limits the scope of its application.
  • the purpose of the present invention is to provide a ceramic pump body, the coarse particles in the medium will not be directly washed to the metal of the volute or the protective plate, and there is no need to perform mechanical cutting of the ceramic lining during the production process, which not only has better resistance Abrasiveness, and the manufacturing cost can be controlled in an appropriate range.
  • the present invention provides a ceramic pump body, including a volute and a protective plate, the volute includes a casing and a volute lining; the protective plate includes a protective plate frame and a protective plate lining, the casing and the volute
  • a first buffer layer is arranged between the liners; a through hole and a tapered hole are arranged in the middle of the volute from the outside to the inside, and the through hole is connected with the tapered hole through the first axial end surface;
  • a shaft body and a cone shaft are arranged on the guard plate in sequence, and the shaft body is connected with the cone shaft through the second axial end surface; the shaft body is matched with the through hole, and the cone shaft is matched with the cone hole; between the volute and the guard plate
  • the first axial end surface of the annular space is provided with a first wear-resistant layer with an average thickness of not less than 0.5 mm, and the first wear-resistant layer is a composite wear-resistant material.
  • the first axial end surface is arranged on the first buffer layer, and the second axial end surface and the inner circumferential side wall of the annular space are arranged on the second buffer layer.
  • the guard plate includes a front guard plate and/or a rear guard plate.
  • the surface of the cone hole of the volute is provided with a sealing layer with an average thickness of 0.2-2 mm, and the sealing layer is made of a composite wear-resistant material.
  • a second wear-resistant layer is provided on the second axial end surface of the annular space, and the second wear-resistant layer is a composite wear-resistant material.
  • the tapered shaft surface of the protective plate lining is provided with a sealing layer with an average thickness of 0.2-2 mm, and the sealing layer is made of a composite wear-resistant material.
  • the housing is made of metal
  • the inner lining of the volute is made of ceramic
  • the inner lining of the protective plate is made of ceramic; part or all of the first buffer layer or the second buffer layer
  • the material is composite wear-resistant material.
  • the material of the volute lining and the protective plate lining is any one of silicon nitride bonded silicon carbide, oxide bonded silicon carbide, oxynitride bonded silicon carbide or reaction sintered silicon carbide .
  • the cone angles of the cone hole of the volute and the cone axis of the guard plate are 3-15°.
  • the composite wear-resistant material includes a resin bond and wear-resistant particles, and the wear-resistant particles are one of silicon carbide, silicon nitride, corundum, garnet, quartz, zirconia, or combination.
  • an auxiliary through hole is provided on the volute, and the auxiliary through hole, the through hole and the tapered hole are arranged in sequence; the auxiliary through hole is connected with the through hole through the first auxiliary axial end surface;
  • the guard plate is provided with an auxiliary shaft body, the auxiliary shaft body, the shaft body and the tapered shaft are arranged in sequence, and the auxiliary shaft body is connected with the shaft body through the second auxiliary axial end surface; the inner wall of the auxiliary through hole, the outer wall of the shaft, and the first auxiliary
  • the axial end surface and the second auxiliary axial end surface enclose an auxiliary annular space where the auxiliary seal is placed.
  • the advantages of the ceramic pump body of the present invention are:
  • a cone hole is provided on the inner lining of the volute, a through hole is provided on the outer shell layer and/or the first buffer layer, and a cone shaft that matches the cone hole is provided on the inner lining of the protective plate, and is arranged on the protective plate
  • a shaft body matched with a through hole is provided, and an annular space for placing a sealing element is arranged between the volute and the guard plate.
  • a first wear-resistant layer is provided on the first axial end surface of the annular space. In this way, the composite wear-resistant material can be directly formed on the pump body to produce the tapered hole and the first axial end surface by using the mold, and the annular space can be made first without mechanically grinding the ceramic volute lining.
  • the dimensional accuracy of the axial end face meets the requirements of the seal, so that the manufacturing process of the volute can eliminate the costly and inefficient mechanical grinding process, and at the same time, it can ensure that the medium does not contact the metal parts with poor corrosion resistance and wear resistance. Extend the service life of the pump body.
  • the same effect can be achieved by arranging a composite wear-resistant material with an average thickness of 0.2-2mm on the cone shaft of the rear guard plate or on the cone shaft of the front guard plate.
  • tapered holes and tapered shafts facilitates the forming and demolding of ceramic parts, so that the ceramic parts have a higher yield and dimensional accuracy.
  • the wear-resistant pump body is composed of a metal shell, a composite wear-resistant material buffer layer, and a ceramic lining. Its advantages are as follows:
  • the metal shell layer can improve the mechanical strength of the pump body to meet the strength requirements of the pump body;
  • the composite wear-resistant material is completely or partially filled between the metal shell and the inner lining of the volute.
  • the bonding agent in the composite wear-resistant material can be used to fix the ceramic volute.
  • the composite wear-resistant The abrasive layer can continue to resist wear and extend the life of the pump.
  • the sealing layer of the composite wear-resistant material on the tapered hole or the tapered shaft is too thick, it will be easily worn by the coarse particles in the medium, if it is too thin, it will have no strength, and the particles in the composite wear-resistant material will not easily enter the mold and the inside during manufacturing.
  • the average thickness is between 0.2-2mm, the above two problems can be solved in a balanced manner.
  • the taper angle of the taper hole and taper shaft is 3-15°, which is convenient for mold release during processing.
  • the composite wear-resistant material composed of wear-resistant particles and resin has good resistance to scouring and abrasion of fine particles, but poor resistance to scouring of coarse particles.
  • the sintered ceramic lining is set on the part that is severely scoured by coarse particles, and the composite wear-resistant material is set on the sealing part that is only eroded and worn by fine particles.
  • the thickness of the pump body is controlled in an appropriate range to ensure that the life of the pump body is not reduced, and at the same time, the processing cost of the pump body can be significantly reduced.
  • the material of the volute inner lining, rear guard inner lining or front guard inner lining is silicon nitride bonded silicon carbide, oxide bonded silicon carbide or reaction sintered silicon carbide. These materials have good wear resistance and are easy to Larger pumps.
  • Figure 1 is a cross-sectional view of Embodiment 1;
  • Figure 2 is a partial enlarged view of Figure 1 at A;
  • Figure 3 is a partial enlarged view of the upper rear guard plate in Figure 1 at A;
  • Fig. 4 is a partial enlarged view of the volute in Fig. 1 at A;
  • Figure 5 is a partial enlarged view of Figure 1 at B;
  • Fig. 6 is a partial enlarged view of the volute at B in Fig. 1;
  • Figure 7 is a partial enlarged view of the front guard plate at B in Figure 1;
  • Figure 8 is a cross-sectional view of Embodiment 2.
  • Figure 9 is a partial enlarged view of Figure 8 at C;
  • Fig. 10 is a partial enlarged view of the upper rear guard plate in Fig. 8 at C;
  • Figure 11 is a cross-sectional view of Embodiment 3.
  • Figure 12 is a partial enlarged view of Figure 11 at D;
  • Fig. 13 is a partial enlarged view of the volute at D in Fig. 11;
  • Figure 14 is a partial enlarged view of the upper rear guard plate in Figure 11 at D;
  • FIG. 15 is a schematic diagram of the processing process of the volute in embodiment 4.
  • FIG. 16 is a schematic diagram of the processing process of the rear guard plate of Embodiment 5.
  • FIG. 16 is a schematic diagram of the processing process of the rear guard plate of Embodiment 5.
  • a ceramic pump body includes a volute and a guard plate.
  • the volute includes a casing 101 and a volute lining 102.
  • the protective plate includes a protective plate frame and a protective plate inner liner, and a first buffer layer 103 is arranged between the shell 101 and the volute inner liner 102.
  • a through hole and a tapered hole are successively provided in the middle of the volute from the outside to the inside, and the through hole is connected with the tapered hole through the first axial end surface.
  • a second buffer layer is arranged between the protective plate skeleton and the protective plate lining, the protective plate is sequentially provided with a shaft body and a cone shaft, and the shaft body is connected with the cone shaft through a second axial end surface.
  • the shaft body is matched with the through hole, and the tapered shaft is matched with the tapered hole.
  • Between the volute and the protective plate is provided an annular space for placing the sealing element enclosed by the first axial end surface, the second axial end surface, the inner wall of the through hole and the outer wall of the cone shaft.
  • the inner wall of the annular space is arranged on the second buffer layer and/or the protective plate lining, but not on the protective plate skeleton.
  • the second buffer layer includes a second front buffer layer 303 and a second rear buffer layer 203.
  • the first axial end surface includes a first axial rear end surface 1041 and a first axial front end surface 1051.
  • the second axial end surface includes a second axial rear end surface 1042 and a second axial front end surface 1052.
  • the guard plate includes a front guard plate and a rear guard plate.
  • the front guard plate and the rear guard plate are respectively fastened on the front side and the rear side of the volute.
  • the front fender includes a front fender frame 301, a second front buffer layer 303 and a front fender lining 302 arranged in sequence.
  • the rear apron includes a rear apron frame 201, a second rear buffer layer 203 and a rear apron lining 202 arranged in sequence.
  • the housing 101 is made of metal
  • the volute lining 102 is made of ceramic
  • the back guard plate lining 202 is made of ceramic.
  • the back side of the volute liner 102 is provided with a first cone hole 10, and the housing 101 is provided with a first through hole 20.
  • the first through hole 20 of the volute is connected to the first taper hole 10 through the first axial rear end surface 1041.
  • a second rear buffer layer 203 is provided between the rear apron frame 201 and the rear apron lining 202, and a first taper shaft 11 that cooperates with the first taper hole 10 is provided on the rear apron lining 202.
  • the maximum diameter of the tapered shaft 11 is ⁇ 1'.
  • a first shaft body 21 that fits with the first through hole 20 is provided on the rear fender frame 201, and the outer diameter of the first shaft body 21 is ⁇ 2'.
  • the first shaft body 21 on the rear guard plate is connected to the first taper shaft 11 through the second axial rear end surface 1042. Both the first axial rear end surface 1041 and the second axial rear end surface 1042 are annular.
  • a first annular space 104 in which an annular seal is placed is provided between the volute and the rear guard plate. The seal is a gasket or a sealing ring.
  • the outer diameter of the first annular space 104 is ⁇ 2, and the inner diameter is ⁇ 1'.
  • the first annular space 104 is enclosed by a first axial rear end surface 1041, a second axial rear end surface 1042, a first through hole 20 and an outer wall of the first tapered shaft 11.
  • the first through hole 20 is a straight hole
  • the first shaft body 21 is a straight shaft.
  • a first wear-resistant layer with an average thickness of not less than 0.5mm is provided on the first axial rear end surface 1041 of the first annular space 104 on the volute.
  • the first wear-resistant layer is made of composite wear-resistant material.
  • the volute lining 102, The material of the rear fender lining 202 and the front fender lining 302 is silicon nitride combined with silicon carbide, and the housing 101, the rear fender frame 201 and the front fender frame 301 are all metal materials.
  • the material of the first buffer layer 103, the second rear buffer layer 203, and the second front buffer layer 303 is a cured product of a mixture of vinyl resin and silicon carbide particles.
  • the front fender lining 302 is provided with a second tapered shaft 31, and the maximum outer diameter of the second tapered shaft 31 is ⁇ 3'.
  • a second shaft 41 is provided on the front fender frame 301, and the outer diameter of the second shaft 41 is ⁇ 4'.
  • the second shaft body 41 of the front fender is connected to the second tapered shaft 31 through a second axial front end surface 1052.
  • a second taper hole 30 is provided on the front side of the volute lining 102 to cooperate with the second taper shaft 31, and a second through hole 40 that is matched with the second shaft body 41 is also provided on the front side of the volute casing.
  • the diameter of the second through hole 40 is ⁇ 4.
  • the maximum diameter of the second taper hole 30 is ⁇ 3.
  • the second through hole 40 of the volute is connected to the second taper hole 30 through the first axial front end surface 1051.
  • Both the first axial front end surface 1051 and the second axial front end surface 1052 are annular.
  • a second annular space 105 for placing a seal is provided between the volute and the front guard.
  • the outer diameter of the second annular space is ⁇ 4 and the inner diameter is ⁇ 3'.
  • the second annular space 105 is surrounded by a first axial front end surface 1051, a second axial front end surface 1052, an inner wall of the second through hole 40, and an outer wall of the second taper shaft 31.
  • the first axial front end surface 1051 of the second annular space 105 is provided with a first wear-resistant layer with an average thickness of not less than 0.5 mm, and the first wear-resistant layer is a composite wear-resistant material.
  • the second through hole 40 is a straight hole, and the second shaft body 41 is a straight shaft.
  • the surfaces of the first cone hole 10 and the second cone hole 30 of the volute are respectively provided with a first sealing layer 106 and a fourth sealing layer 406 with an average thickness of about 0.5 mm.
  • the first sealing layer 106 and the fourth sealing layer 406 are both composite wear-resistant materials.
  • the surfaces of the first tapered shaft 11 and the second tapered shaft 31 are respectively provided with a second sealing layer 206 and a third sealing layer 306 with an average thickness of about 0.5 mm.
  • the second sealing layer 206 and the third sealing layer 306 are both composite wear-resistant materials.
  • the second axial rear end surface 1042 of the first annular space 104 and the second axial front end surface 1052 of the second annular space 105 are both provided with a second wear-resistant layer, and the second wear-resistant layer is a composite Wear-resistant material.
  • the first axial front end surface 1051 and the first axial rear end surface 1041 are both disposed on the first buffer layer 103.
  • the second axial front end surface 1052 and the inner circumferential side wall of the second annular space 105 are arranged on the second front buffer layer 303; the second axial rear end surface 1042 and the inner circumferential side wall of the first annular space 104 are arranged on the second On the back buffer layer 203.
  • the part of the first buffer layer 103 that is not in contact with fluid may also be composed of cement and aggregate particles, and the remaining part is composed of composite wear-resistant materials.
  • the purpose of this structure is to reduce manufacturing costs.
  • the cone angle of the cone hole of the volute and the cone axis of the guard plate is 3-15°.
  • the composition of the composite wear-resistant material includes a resin bond and wear-resistant particles, and the wear-resistant particles include one or any combination of silicon carbide, corundum, garnet, silicon nitride, quartz, and zirconia.
  • this embodiment is roughly the same as Embodiment 1, except that there is no front guard plate, and the second axial rear end surface 1042 of the first annular space 104 is made of silicon carbide ceramic material. , The material of the first taper shaft 11 is also silicon carbide ceramic. Obviously, the rear guard plate of this structure generally needs to be mechanically cut to meet the sealing requirements, but because the size of the rear guard plate is small and the outer circle of the machined shaft, the cost of this mechanical cutting is relatively low, so It can still meet the requirements of some production processes.
  • this embodiment is substantially the same as the second embodiment, except that an auxiliary through hole is provided on the volute, and the auxiliary through hole, the through hole and the tapered hole are arranged in sequence.
  • the auxiliary through hole is connected with the through hole through the first auxiliary axial end surface.
  • the guard plate is provided with an auxiliary shaft body, the auxiliary shaft body, the shaft body and the cone shaft are arranged in sequence, and the auxiliary shaft body is connected with the shaft body through the second auxiliary axial end surface.
  • the inner wall of the auxiliary through hole, the outer wall of the shaft body, the first auxiliary axial end surface and the second auxiliary axial end surface enclose an auxiliary annular space where the auxiliary seal is placed.
  • the auxiliary through hole is the first auxiliary through hole 50, which is arranged on the rear side of the volute.
  • the first auxiliary through hole 50, the first through hole 20 and the first tapered hole 10 are arranged in sequence, and the first auxiliary through hole
  • the hole 50 is connected to the first through hole 20 through a ring-shaped first auxiliary axial rear end surface 1091.
  • the rear guard plate is provided with a first auxiliary shaft body 51, the first auxiliary shaft body 51, the first shaft body 21 and the first tapered shaft 11 are arranged in sequence, and the first auxiliary shaft body 51 passes through the annular second auxiliary axial rear end surface 1092 is connected to the first shaft body 21.
  • the first auxiliary through hole 50 is provided on the housing 101, the first auxiliary axial rear end surface 1091 is provided on the first buffer layer 103, the first auxiliary shaft body 51 and the second auxiliary axial rear end surface 1092 are both provided on The rear guard plate frame 201 is on.
  • the first auxiliary shaft body 51 and the first auxiliary through hole 50 are shaft hole fits.
  • the inner wall of the first auxiliary through hole 50, the outer wall of the first shaft body 21, the first auxiliary axial rear end surface 1091 and the second auxiliary axial rear end surface 1092 jointly enclose the first auxiliary annular space 109 where the annular seal is placed.
  • the aperture of the first auxiliary through hole 50 is ⁇ 5, and the outer diameter of the first auxiliary shaft 51 is ⁇ 5'.
  • the outer diameter of the auxiliary annular space 109 is ⁇ 5, and the inner diameter is ⁇ 2'.
  • front fender may also be provided with an auxiliary shaft body and a second auxiliary axial end surface
  • front side of the scroll casing may also be provided with an auxiliary through hole and a first auxiliary axial end surface.
  • Figure 15 shows the processing schematic diagram of the first taper hole 10 and the first through hole 20 on the volute.
  • the maximum diameter of the first taper hole 10 is ⁇ 1, and the first through hole 20 The diameter is ⁇ 2.
  • a tooling mold 108 is made, and a third cone shaft and a third shaft body are set thereon.
  • the third cone shaft has the same size as the first cone hole 10, and the third shaft body has the same size as the first through hole 20.
  • the shell 101 and the volute lining 102 are placed on the tooling mold 108, and a composite wear-resistant material is added to the cavity 107 between the shell 101 and the volute lining 102. After the composite wear-resistant material is hardened, the first buffer layer 103 will be formed.
  • first tapered hole 10 and the first through hole 20 will be formed.
  • first sealing layer 106 and the first axial rear end surface will also be formed. 1041. Since the deformation of the composite wear-resistant material after hardening is extremely small, several mating surfaces that meet the sealing requirements can be manufactured without mechanical cutting.
  • FIG. 16 shows a schematic diagram of the processing of the first taper shaft 11 and the first shaft body 21 on the rear guard plate.
  • the tooling mold 208 is manufactured, and the sizes of the fourth taper hole and the fourth through hole provided on the tooling mold 208 are the same as the first taper shaft 11 and the first shaft body 21 respectively.
  • the first tapered shaft 11 and the first shaft body 21 will be machined on the rear guard plate, and the second sealing layer 206 and the second axial rear end surface 1042 will also be formed at the same time.
  • the first through hole 20 and/or the second through hole 40 of the volute are set as cone holes, and the first shaft body 21 of the rear guard plate and/or the rear guard plate
  • the second shaft body 41 is configured as a tapered shaft, or the auxiliary through hole is replaced with a tapered hole, and the auxiliary shaft body is replaced with a tapered shaft, the same effect can also be achieved, so it is also the coverage of the present invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A ceramic pump body, comprising a volute and a guard plate. The volute comprises a housing (101) and a volute lining (102). The guard plate comprises a guard plate frame (201 and 301) and a guard plate lining (202 and 302). A first cushioning layer (103) is provided between the housing (101) and the volute lining (102). A second cushioning layer (203 and 303) is provided between the guard plate frame (201 and 301) and the guard plate lining (202 and 302). A through hole (20 and 40) and a tapered hole (10 and 30) are provided sequentially inwards at the middle part of the volute. The through hole is connected to the tapered hole via a first axial end surface (1041 and 1051). A shaft (21 and 41) and a tapered shaft (11 and 31) are sequentially provided on the guard plate. The shaft is connected to the tapered shaft via a second axial end surface (1042 and 1052). The shaft mates with the through hole; the tapered shaft mates with the tapered hole. An annular space (104 and 105) formed by joining the first axial end surface, the second axial end surface, the inner wall of the through hole, and the outer wall of the tapered shaft and used for placing a sealing element is provided between the volute and the guard plate. The ceramic pump body is provided with improved wear resistance and corrosion resistance, and the manufacturing costs therefor can be controlled in a suitable range.

Description

一种陶瓷泵体A ceramic pump body 技术领域Technical field
本发明涉及回转动力泵设备领域,尤其涉及一种陶瓷泵体。The invention relates to the field of rotary power pump equipment, in particular to a ceramic pump body.
背景技术Background technique
在选矿和冶炼等行业,经常要用离心泵输送一些有磨蚀性的固液两相流,这时常选用渣浆泵。常见的渣浆泵常用Cr26、Cr15Mo3等耐磨合金制造。这些材耐磨材料制造的渣浆泵在很多工况下难以满足使用要求,主要存在以下问题:1)磨损问题突出,过流件的寿命常不能满足使用要求;2)抗汽蚀性能差,这是由于随着两相流浓度的增高,介质的流动性不断下降,汽蚀余量远小于清水,导致泵的流量在远小于标定值就出现汽蚀现象,不但过流件容易损坏,泵的性能如效率、扬程、流量等均明显下降。In industries such as beneficiation and smelting, centrifugal pumps are often used to transport some abrasive solid-liquid two-phase flows, and slurry pumps are often used at this time. Common slurry pumps are usually made of wear-resistant alloys such as Cr26 and Cr15Mo3. Slurry pumps made of these wear-resistant materials are difficult to meet the requirements of use under many working conditions. The main problems are as follows: 1) The wear problem is prominent, and the service life of the flow parts often cannot meet the requirements of use; 2) The anti-cavitation performance is poor. This is because as the concentration of the two-phase flow increases, the fluidity of the medium continues to decrease, and the cavitation margin is much smaller than that of clean water. As a result, cavitation occurs when the flow rate of the pump is much smaller than the calibrated value. Not only is the flow part easily damaged, but the pump The performance such as efficiency, head, flow rate, etc. are all significantly reduced.
采用复合耐磨材料可以获得更好的耐磨性,这些复合耐磨材料主要由耐磨颗粒和结合剂组成。最常见的耐磨颗粒的材质是刚玉、碳化硅、氧化锆、石榴石、氮化硅、石英等组成,结合剂通常是树脂,如酚醛树脂等。这类复合材料制造的渣浆泵过流件寿命在很多使用条件下可以达到Cr26的3倍以上,但是这种材质制造的过流件在介质中有较粗的颗料时,如介质中含有1mm左右的颗粒达到固体总重量的1%以上时寿命较短,使用寿命常常不能满足使用要求。The use of composite wear-resistant materials can achieve better wear resistance, and these composite wear-resistant materials are mainly composed of wear-resistant particles and binders. The most common wear-resistant particles are made of corundum, silicon carbide, zirconia, garnet, silicon nitride, quartz, etc. The binder is usually resin, such as phenolic resin. The service life of the slurry pump wetted parts made of this kind of composite material can reach more than 3 times of Cr26 under many use conditions, but the wetted parts made of this material have coarser particles in the medium, such as the medium contains When the particles of about 1mm reach more than 1% of the total weight of the solid, the service life is short, and the service life often cannot meet the requirements of use.
烧结成形的陶瓷材料可以很好地抵抗1mm左右的颗料的浆料磨损,CN 205977702 U公开了一种碳化硅重型渣浆泵,其泵体由前护板、蜗壳及后护板固定连接而成,泵体内设置有碳化硅陶瓷内衬组,碳化硅陶瓷内衬组包括固定于前护板上的碳化硅陶瓷前衬板、固定于后护板上的碳化硅陶瓷后衬板和固定于蜗壳上的碳化硅陶瓷蜗壳内胆,碳化硅陶瓷前衬板、碳化硅陶瓷后衬板和碳化 硅陶瓷蜗壳内胆拼合形成封闭的涡流腔体,碳化硅陶瓷内衬组与泵体之间设置有固定缓冲层,固定缓冲层为树脂/碳化硅复合材料。这种结构的泵有很好的抗粗颗粒冲击的性能。然而,这种结构也存在明显的缺点,介质会接触到密封圈所在位置的金属材质并对其产生磨蚀或腐蚀,并使密封失效。密封圈或密封垫也可以设置在陶瓷材质所在的部位,但陶瓷材质在烧结过程中会产生变形,即使是采用烧结变形量较小的反应烧结碳化硅或氮化硅结合碳化硅陶瓷,烧结后的尺寸仍无法保证泵体和泵盖密封要求的配合精度,为实现后护板和蜗壳之间、前护板和涡壳之间的可靠密封,应使前护板和涡壳之间、后护板和涡壳之间为较小的间隙配合以减小流体对密封圈和密封圈槽的冲刷,现有技术为此只能在烧结前预留余量,并在烧结后通过进行机械切削加工来实现较小的间隙配合。由于陶瓷的硬度极高,机械加工的难度极大,不但效率很低,成本也很高,这大大限制了其应用范围。The sintered ceramic material can well resist the slurry wear of particles of about 1mm. CN 205977702 U discloses a silicon carbide heavy-duty slurry pump, the pump body is fixedly connected by a front guard plate, a volute and a rear guard plate The pump body is provided with a silicon carbide ceramic lining group. The silicon carbide ceramic lining group includes a silicon carbide ceramic front lining plate fixed on the front guard plate, a silicon carbide ceramic back lining plate fixed on the rear guard plate, and a fixed The silicon carbide ceramic volute liner on the volute, the silicon carbide ceramic front liner, the silicon carbide ceramic back liner and the silicon carbide ceramic volute liner are combined to form a closed vortex cavity, the silicon carbide ceramic liner group and the pump A fixed buffer layer is arranged between the bodies, and the fixed buffer layer is a resin/silicon carbide composite material. The pump of this structure has good resistance to the impact of coarse particles. However, this structure also has obvious shortcomings. The medium will contact the metal material at the location of the sealing ring and cause abrasion or corrosion to it, and make the seal ineffective. The sealing ring or gasket can also be set at the place where the ceramic material is located, but the ceramic material will be deformed during the sintering process, even if the reaction sintered silicon carbide or silicon nitride bonded silicon carbide ceramic with a small amount of sintering deformation is used, after sintering The size of the pump body still cannot guarantee the matching accuracy required for the sealing of the pump body and the pump cover. In order to achieve reliable sealing between the rear guard plate and the volute, and between the front guard plate and the volute, the front guard plate and the volute should be There is a small clearance fit between the rear guard plate and the volute to reduce the erosion of the seal ring and the seal ring groove by the fluid. The prior art can only reserve a margin before sintering, and pass the mechanical process after sintering. Cutting to achieve a smaller clearance fit. Due to the extremely high hardness of ceramics, the mechanical processing is extremely difficult, not only the efficiency is very low, but the cost is also high, which greatly limits the scope of its application.
发明内容Summary of the invention
本发明的目的是提供一种陶瓷泵体,介质中的粗颗粒不会直接冲刷到蜗壳或护板的金属,无需在生产过程中对陶瓷内衬进行机械切削加工,不仅具有较好的耐磨性,而且制造成本能控制在合适的范围。The purpose of the present invention is to provide a ceramic pump body, the coarse particles in the medium will not be directly washed to the metal of the volute or the protective plate, and there is no need to perform mechanical cutting of the ceramic lining during the production process, which not only has better resistance Abrasiveness, and the manufacturing cost can be controlled in an appropriate range.
为实现上述目的,本发明提供一种陶瓷泵体,包括涡壳和护板,涡壳包括壳体和蜗壳内衬;护板包括护板骨架和护板内衬,壳体和蜗壳内衬之间设置有第一缓冲层;涡壳中部由外向内依次设有通孔和锥孔,通孔通过第一轴向端面与锥孔连接;护板骨架和护板内衬之间设置有第二缓冲层,护板上依次设有轴体和锥轴,轴体通过第二轴向端面与锥轴连接;轴体与通孔配合、锥轴与锥孔配合;涡壳和护板之间设有通过所述第一轴向端面、第二轴向端面、通孔内壁和锥轴外壁围成的用于放置密封件的环形空间。In order to achieve the above objective, the present invention provides a ceramic pump body, including a volute and a protective plate, the volute includes a casing and a volute lining; the protective plate includes a protective plate frame and a protective plate lining, the casing and the volute A first buffer layer is arranged between the liners; a through hole and a tapered hole are arranged in the middle of the volute from the outside to the inside, and the through hole is connected with the tapered hole through the first axial end surface; In the second buffer layer, a shaft body and a cone shaft are arranged on the guard plate in sequence, and the shaft body is connected with the cone shaft through the second axial end surface; the shaft body is matched with the through hole, and the cone shaft is matched with the cone hole; between the volute and the guard plate There is an annular space surrounded by the first axial end surface, the second axial end surface, the inner wall of the through hole and the outer wall of the tapered shaft for placing the sealing element.
作为本发明的进一步改进,所述环形空间的第一轴向端面上设有平均厚度 不小于0.5mm的第一耐磨层,第一耐磨层为复合耐磨材料。As a further improvement of the present invention, the first axial end surface of the annular space is provided with a first wear-resistant layer with an average thickness of not less than 0.5 mm, and the first wear-resistant layer is a composite wear-resistant material.
作为本发明的更进一步改进,所述第一轴向端面设置在第一缓冲层上,所述第二轴向端面和环形空间的内圆周侧壁设置在第二缓冲层上。As a further improvement of the present invention, the first axial end surface is arranged on the first buffer layer, and the second axial end surface and the inner circumferential side wall of the annular space are arranged on the second buffer layer.
作为本发明的更进一步改进,所述护板包括前护板和/或后护板。As a further improvement of the present invention, the guard plate includes a front guard plate and/or a rear guard plate.
作为本发明的更进一步改进,所述涡壳的锥孔表面设置有平均厚度在0.2-2mm之间的密封层,密封层为复合耐磨材质。As a further improvement of the present invention, the surface of the cone hole of the volute is provided with a sealing layer with an average thickness of 0.2-2 mm, and the sealing layer is made of a composite wear-resistant material.
作为本发明的更进一步改进,所述环形空间的第二轴向端面上设有第二耐磨层,第二耐磨层为复合耐磨材料。As a further improvement of the present invention, a second wear-resistant layer is provided on the second axial end surface of the annular space, and the second wear-resistant layer is a composite wear-resistant material.
作为本发明的更进一步改进,所述护板内衬的锥轴表面设置有平均厚度在0.2-2mm之间的密封层,密封层为复合耐磨材质。As a further improvement of the present invention, the tapered shaft surface of the protective plate lining is provided with a sealing layer with an average thickness of 0.2-2 mm, and the sealing layer is made of a composite wear-resistant material.
作为本发明的更进一步改进,所述壳体为金属材质,所述蜗壳内衬为陶瓷材质,所述护板内衬为陶瓷材质;所述第一缓冲层或第二缓层局部或全部材质为复合耐磨材质。As a further improvement of the present invention, the housing is made of metal, the inner lining of the volute is made of ceramic, and the inner lining of the protective plate is made of ceramic; part or all of the first buffer layer or the second buffer layer The material is composite wear-resistant material.
作为本发明的更进一步改进,所述蜗壳内衬、护板内衬的材质为氮化硅结合碳化硅、氧化物结合碳化硅、氮氧化物结合碳化硅或反应烧结碳化硅的任意一种。As a further improvement of the present invention, the material of the volute lining and the protective plate lining is any one of silicon nitride bonded silicon carbide, oxide bonded silicon carbide, oxynitride bonded silicon carbide or reaction sintered silicon carbide .
作为本发明的更进一步改进,所述涡壳的锥孔和护板的锥轴两者的锥角为3-15°。As a further improvement of the present invention, the cone angles of the cone hole of the volute and the cone axis of the guard plate are 3-15°.
作为本发明的更进一步改进,所述复合耐磨材料包括树脂结合剂和耐磨颗粒,所述耐磨颗粒为碳化硅、氮化硅、刚玉、石榴石、石英、氧化锆的一种或其组合物。As a further improvement of the present invention, the composite wear-resistant material includes a resin bond and wear-resistant particles, and the wear-resistant particles are one of silicon carbide, silicon nitride, corundum, garnet, quartz, zirconia, or combination.
作为本发明的更进一步改进,所述涡壳上设置有辅助通孔,所述辅助通孔、通孔和锥孔依次布置;辅助通孔通过第一辅助轴向端面与通孔连接;所述护板上设有辅助轴体,所述辅助轴体、轴体和锥轴依次布置,辅助轴体通过第二辅助轴向端面与轴体连接;辅助通孔内壁、轴体外壁、第一辅助轴向端面和第二辅助轴向端面围成放置辅助密封件的辅助环形空间。As a further improvement of the present invention, an auxiliary through hole is provided on the volute, and the auxiliary through hole, the through hole and the tapered hole are arranged in sequence; the auxiliary through hole is connected with the through hole through the first auxiliary axial end surface; The guard plate is provided with an auxiliary shaft body, the auxiliary shaft body, the shaft body and the tapered shaft are arranged in sequence, and the auxiliary shaft body is connected with the shaft body through the second auxiliary axial end surface; the inner wall of the auxiliary through hole, the outer wall of the shaft, and the first auxiliary The axial end surface and the second auxiliary axial end surface enclose an auxiliary annular space where the auxiliary seal is placed.
有益效果Beneficial effect
与现有技术相比,本发明的陶瓷泵体的优点为:Compared with the prior art, the advantages of the ceramic pump body of the present invention are:
1、蜗壳内衬上设置有锥孔,在外壳层和/或第一缓冲层上设置有通孔,在护板内衬上设置有一个和锥孔配合的锥轴,在护板上设置有和通孔配合的轴体,在蜗壳和护板之间设置有放置密封件的环形空间。环形空间的第一轴向端面上设置第一耐磨层。这样可以采用模具使复合耐磨材料在泵体上直接成形制造锥孔和第一轴向端面,在不对陶瓷材质的涡壳内衬进行机械磨削加工的前提下,就可以使环形空间第一轴向端面的尺寸精度达到配合密封的要求,从而使涡壳的制造过程可以取消成本高昂、效率低下的机械磨削加工,同时可以保证介质不接触耐腐耐磨性能较差的金属部位,以延长泵体的使用寿命。在后护板的锥轴上或在前护板上的锥轴上设置平均厚度0.2-2mm的复合耐磨材料可以有同样的效果。1. A cone hole is provided on the inner lining of the volute, a through hole is provided on the outer shell layer and/or the first buffer layer, and a cone shaft that matches the cone hole is provided on the inner lining of the protective plate, and is arranged on the protective plate A shaft body matched with a through hole is provided, and an annular space for placing a sealing element is arranged between the volute and the guard plate. A first wear-resistant layer is provided on the first axial end surface of the annular space. In this way, the composite wear-resistant material can be directly formed on the pump body to produce the tapered hole and the first axial end surface by using the mold, and the annular space can be made first without mechanically grinding the ceramic volute lining. The dimensional accuracy of the axial end face meets the requirements of the seal, so that the manufacturing process of the volute can eliminate the costly and inefficient mechanical grinding process, and at the same time, it can ensure that the medium does not contact the metal parts with poor corrosion resistance and wear resistance. Extend the service life of the pump body. The same effect can be achieved by arranging a composite wear-resistant material with an average thickness of 0.2-2mm on the cone shaft of the rear guard plate or on the cone shaft of the front guard plate.
2、采用锥孔和锥轴易于进行陶瓷件的成形和脱模,从而使陶瓷件有较高的成品率和尺寸精度。2. The use of tapered holes and tapered shafts facilitates the forming and demolding of ceramic parts, so that the ceramic parts have a higher yield and dimensional accuracy.
3、耐磨泵体由金属材质的外壳、复合耐磨材料的缓冲层、陶瓷内衬三层组成,其优点如下:金属外壳层可以提高泵体的机械强度,以满足泵体的强度要求;在金属外壳和涡壳内衬之间全部或局部充填复合耐磨材料,可以利用复合耐磨材料中的结合剂将陶瓷涡壳固定,当涡壳内衬局部磨穿或出现裂纹时,复合耐磨层可以继续抵抗磨损并延长泵的使用寿命。3. The wear-resistant pump body is composed of a metal shell, a composite wear-resistant material buffer layer, and a ceramic lining. Its advantages are as follows: The metal shell layer can improve the mechanical strength of the pump body to meet the strength requirements of the pump body; The composite wear-resistant material is completely or partially filled between the metal shell and the inner lining of the volute. The bonding agent in the composite wear-resistant material can be used to fix the ceramic volute. When the inner lining of the volute is partially worn out or cracks appear, the composite wear-resistant The abrasive layer can continue to resist wear and extend the life of the pump.
4、锥孔或锥轴上的复合耐磨材料密封层如果太厚,易被介质中的粗颗粒磨损,如果太薄则没有强度,且制造时复合耐磨材料中的颗粒不易进入模具和内衬之间的缝隙。当其平均厚度在0.2-2mm之间时,可以较均衡地解决上述两个问题。4. If the sealing layer of the composite wear-resistant material on the tapered hole or the tapered shaft is too thick, it will be easily worn by the coarse particles in the medium, if it is too thin, it will have no strength, and the particles in the composite wear-resistant material will not easily enter the mold and the inside during manufacturing. The gap between the linings. When the average thickness is between 0.2-2mm, the above two problems can be solved in a balanced manner.
5、锥孔、锥轴的锥角为3-15°,便于加工过程中模具的脱模。5. The taper angle of the taper hole and taper shaft is 3-15°, which is convenient for mold release during processing.
6、由耐磨颗粒和树脂组成的复合耐磨材料,对细颗粒的冲刷磨损有较好的 抵抗力,但对粗颗粒的冲刷抵抗力较差。本技术方案中将烧结陶瓷的内衬设置在受粗颗粒冲刷严重的部位,而将复合耐磨材料设置在只受细颗粒冲刷磨损的密封部位,只要将密封部位受冲刷磨损的复合耐磨材料的厚度控制在适当范围,就可以保证泵体的寿命不降低,同时还可以显著降低泵体的加工成本。6. The composite wear-resistant material composed of wear-resistant particles and resin has good resistance to scouring and abrasion of fine particles, but poor resistance to scouring of coarse particles. In this technical solution, the sintered ceramic lining is set on the part that is severely scoured by coarse particles, and the composite wear-resistant material is set on the sealing part that is only eroded and worn by fine particles. As long as the sealing part is scoured and worn by the composite wear-resistant material The thickness of the pump body is controlled in an appropriate range to ensure that the life of the pump body is not reduced, and at the same time, the processing cost of the pump body can be significantly reduced.
7、蜗壳内衬、后护板内衬或前护板内衬的材质为氮化硅结合碳化硅、氧化物结合碳化硅或反应烧结碳化硅,这些材质的耐磨性较好,且易于泵的大型化。7. The material of the volute inner lining, rear guard inner lining or front guard inner lining is silicon nitride bonded silicon carbide, oxide bonded silicon carbide or reaction sintered silicon carbide. These materials have good wear resistance and are easy to Larger pumps.
通过以下的描述并结合附图,本发明将变得更加清晰,这些附图用于解释本发明的实施例。The present invention will become clearer through the following description in conjunction with the accompanying drawings, which are used to explain the embodiments of the present invention.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为实施例1的剖视图;Figure 1 is a cross-sectional view of Embodiment 1;
图2为图1在A处的局部放大图;Figure 2 is a partial enlarged view of Figure 1 at A;
图3为图1上后护板在A处的局部放大图;Figure 3 is a partial enlarged view of the upper rear guard plate in Figure 1 at A;
图4为图1上涡壳在A处的局部放大图;Fig. 4 is a partial enlarged view of the volute in Fig. 1 at A;
图5为图1在B处的局部放大图;Figure 5 is a partial enlarged view of Figure 1 at B;
图6为图1上涡壳在B处的局部放大图;Fig. 6 is a partial enlarged view of the volute at B in Fig. 1;
图7为在图1上前护板在B处的局部放大图;Figure 7 is a partial enlarged view of the front guard plate at B in Figure 1;
图8为实施例2的剖视图;Figure 8 is a cross-sectional view of Embodiment 2;
图9为图8在C处的局部放大图;Figure 9 is a partial enlarged view of Figure 8 at C;
图10为图8上后护板在C处的局部放大图;Fig. 10 is a partial enlarged view of the upper rear guard plate in Fig. 8 at C;
图11为实施例3的剖视图;Figure 11 is a cross-sectional view of Embodiment 3;
图12为图11在D处的局部放大图;Figure 12 is a partial enlarged view of Figure 11 at D;
图13为图11上涡壳在D处的局部放大图;Fig. 13 is a partial enlarged view of the volute at D in Fig. 11;
图14为图11上后护板在D处的局部放大图;Figure 14 is a partial enlarged view of the upper rear guard plate in Figure 11 at D;
图15为实施例4的涡壳加工过程的示意图;FIG. 15 is a schematic diagram of the processing process of the volute in embodiment 4;
图16为实施例5的后护板加工过程的示意图。FIG. 16 is a schematic diagram of the processing process of the rear guard plate of Embodiment 5. FIG.
具体实施方式Detailed ways
现在参考附图描述本发明的实施例。The embodiments of the present invention will now be described with reference to the drawings.
实施例1Example 1
本发明的具体实施例1参阅图1-7所示,一种陶瓷泵体,包括涡壳和护板,涡壳包括壳体101和蜗壳内衬102。护板包括护板骨架和护板内衬,壳体101和蜗壳内衬102之间设置有第一缓冲层103。涡壳中部由外向内依次设有通孔和锥孔,通孔通过第一轴向端面与锥孔连接。护板骨架和护板内衬之间设置有第二缓冲层,护板上依次设有轴体和锥轴,轴体通过第二轴向端面与锥轴连接。轴体与通孔配合、锥轴与锥孔配合。涡壳和护板之间设有通过所述第一轴向端面、第二轴向端面、通孔内壁和锥轴外壁围成的用于放置密封件的环形空间。环形空间的内壁设置在第二缓冲层和/或护板内衬上,不设置在护板骨架上。The specific embodiment 1 of the present invention is shown in Figs. 1-7. A ceramic pump body includes a volute and a guard plate. The volute includes a casing 101 and a volute lining 102. The protective plate includes a protective plate frame and a protective plate inner liner, and a first buffer layer 103 is arranged between the shell 101 and the volute inner liner 102. A through hole and a tapered hole are successively provided in the middle of the volute from the outside to the inside, and the through hole is connected with the tapered hole through the first axial end surface. A second buffer layer is arranged between the protective plate skeleton and the protective plate lining, the protective plate is sequentially provided with a shaft body and a cone shaft, and the shaft body is connected with the cone shaft through a second axial end surface. The shaft body is matched with the through hole, and the tapered shaft is matched with the tapered hole. Between the volute and the protective plate is provided an annular space for placing the sealing element enclosed by the first axial end surface, the second axial end surface, the inner wall of the through hole and the outer wall of the cone shaft. The inner wall of the annular space is arranged on the second buffer layer and/or the protective plate lining, but not on the protective plate skeleton.
本实施例中,第二缓冲层包括第二前缓冲层303和第二后缓冲层203。第一轴向端面包括第一轴向后端面1041和第一轴向前端面1051。第二轴向端面包括第二轴向后端面1042和第二轴向前端面1052。In this embodiment, the second buffer layer includes a second front buffer layer 303 and a second rear buffer layer 203. The first axial end surface includes a first axial rear end surface 1041 and a first axial front end surface 1051. The second axial end surface includes a second axial rear end surface 1042 and a second axial front end surface 1052.
护板包括前护板和后护板,前护板和后护板分别扣合在涡壳的前侧和后侧。前护板包括依次布置的前护板骨架301、第二前缓冲层303和前护板内衬302。后护板包括依次布置的后护板骨架201、第二后缓冲层203和后护板内衬202。壳体101为金属材质,蜗壳内衬102为陶瓷材质,后护板内衬202为陶瓷材质。The guard plate includes a front guard plate and a rear guard plate. The front guard plate and the rear guard plate are respectively fastened on the front side and the rear side of the volute. The front fender includes a front fender frame 301, a second front buffer layer 303 and a front fender lining 302 arranged in sequence. The rear apron includes a rear apron frame 201, a second rear buffer layer 203 and a rear apron lining 202 arranged in sequence. The housing 101 is made of metal, the volute lining 102 is made of ceramic, and the back guard plate lining 202 is made of ceramic.
蜗壳内衬102后侧设置有第一锥孔10,在壳体101上设置有第一通孔20。涡壳的第一通孔20通过第一轴向后端面1041与第一锥孔10连接。在后护板骨架201和后护板内衬202之间设置有第二后缓冲层203,在后护板内衬202上设置有和第一锥孔10配合的第一锥轴11,第一锥轴11的最大直径为φ1’。在后 护板骨架201上设置有和第一通孔20配合的第一轴体21,第一轴体21的外径为φ2’。后护板上的第一轴体21通过第二轴向后端面1042与第一锥轴11连接。第一轴向后端面1041和第二轴向后端面1042均呈环状。在涡壳和后护板之间设置有放置环形密封件的第一环形空间104,密封件为密封垫或密封圈。第一环形空间104的外径为φ2,内径为φ1'。第一环形空间104通过第一轴向后端面1041、第二轴向后端面1042、第一通孔20和第一锥轴11外壁围成。第一通孔20为直孔,第一轴体21为直轴。The back side of the volute liner 102 is provided with a first cone hole 10, and the housing 101 is provided with a first through hole 20. The first through hole 20 of the volute is connected to the first taper hole 10 through the first axial rear end surface 1041. A second rear buffer layer 203 is provided between the rear apron frame 201 and the rear apron lining 202, and a first taper shaft 11 that cooperates with the first taper hole 10 is provided on the rear apron lining 202. The maximum diameter of the tapered shaft 11 is φ1'. A first shaft body 21 that fits with the first through hole 20 is provided on the rear fender frame 201, and the outer diameter of the first shaft body 21 is φ2'. The first shaft body 21 on the rear guard plate is connected to the first taper shaft 11 through the second axial rear end surface 1042. Both the first axial rear end surface 1041 and the second axial rear end surface 1042 are annular. A first annular space 104 in which an annular seal is placed is provided between the volute and the rear guard plate. The seal is a gasket or a sealing ring. The outer diameter of the first annular space 104 is φ2, and the inner diameter is φ1'. The first annular space 104 is enclosed by a first axial rear end surface 1041, a second axial rear end surface 1042, a first through hole 20 and an outer wall of the first tapered shaft 11. The first through hole 20 is a straight hole, and the first shaft body 21 is a straight shaft.
第一环形空间104位于涡壳上的第一轴向后端面1041上设置有平均厚度不小于0.5mm的第一耐磨层,第一耐磨层为复合耐磨材料,涡壳内衬102、后护板内衬202和前护板内衬302的材质为氮化硅结合碳化硅,壳体101、后护板骨架201和前护板骨架301均为金属材质。第一缓冲层103、第二后缓冲层203、第二前缓冲层303的材质为乙烯基树脂和碳化硅颗粒的混合物固化物。A first wear-resistant layer with an average thickness of not less than 0.5mm is provided on the first axial rear end surface 1041 of the first annular space 104 on the volute. The first wear-resistant layer is made of composite wear-resistant material. The volute lining 102, The material of the rear fender lining 202 and the front fender lining 302 is silicon nitride combined with silicon carbide, and the housing 101, the rear fender frame 201 and the front fender frame 301 are all metal materials. The material of the first buffer layer 103, the second rear buffer layer 203, and the second front buffer layer 303 is a cured product of a mixture of vinyl resin and silicon carbide particles.
在本实施例中,前护板内衬302上设置有第二锥轴31,第二锥轴31的最大外径为φ3’。前护板骨架301上设置有第二轴体41,第二轴体41的外径为φ4’。前护板的第二轴体41通过第二轴向前端面1052与第二锥轴31连接。在涡壳内衬102前侧设置有和第二锥轴31配合的第二锥孔30,涡壳前侧还设置有和第二轴体41配合的第二通孔40。第二通孔40的直径为φ4。第二锥孔30的最大直径为φ3。涡壳的第二通孔40通过第一轴向前端面1051与第二锥孔30连接。第一轴向前端面1051和第二轴向前端面1052均呈圆环状。在涡壳和前护板之间设置有放置密封件的第二环形空间105,第二环形空间的外径为φ4,内径为φ3'。第二环形空间105通过第一轴向前端面1051、第二轴向前端面1052、第二通孔40内壁和第二锥轴31外壁围成。第二环形空间105的第一轴向前端面1051上设置有平均厚度不小于0.5mm的第一耐磨层,第一耐磨层为复合耐磨材。第二通孔40为直孔,第二轴体41为直轴。In this embodiment, the front fender lining 302 is provided with a second tapered shaft 31, and the maximum outer diameter of the second tapered shaft 31 is φ3'. A second shaft 41 is provided on the front fender frame 301, and the outer diameter of the second shaft 41 is φ4'. The second shaft body 41 of the front fender is connected to the second tapered shaft 31 through a second axial front end surface 1052. A second taper hole 30 is provided on the front side of the volute lining 102 to cooperate with the second taper shaft 31, and a second through hole 40 that is matched with the second shaft body 41 is also provided on the front side of the volute casing. The diameter of the second through hole 40 is φ4. The maximum diameter of the second taper hole 30 is φ3. The second through hole 40 of the volute is connected to the second taper hole 30 through the first axial front end surface 1051. Both the first axial front end surface 1051 and the second axial front end surface 1052 are annular. A second annular space 105 for placing a seal is provided between the volute and the front guard. The outer diameter of the second annular space is φ4 and the inner diameter is φ3'. The second annular space 105 is surrounded by a first axial front end surface 1051, a second axial front end surface 1052, an inner wall of the second through hole 40, and an outer wall of the second taper shaft 31. The first axial front end surface 1051 of the second annular space 105 is provided with a first wear-resistant layer with an average thickness of not less than 0.5 mm, and the first wear-resistant layer is a composite wear-resistant material. The second through hole 40 is a straight hole, and the second shaft body 41 is a straight shaft.
在本实施例中,蜗壳的第一锥孔10和第二锥孔30的表面分别设置有平均厚度在0.5mm左右的第一密封层106和第四密封层406。第一密封层106和第四密封层406均为复合耐磨材质。In this embodiment, the surfaces of the first cone hole 10 and the second cone hole 30 of the volute are respectively provided with a first sealing layer 106 and a fourth sealing layer 406 with an average thickness of about 0.5 mm. The first sealing layer 106 and the fourth sealing layer 406 are both composite wear-resistant materials.
在本实施例中,第一锥轴11和第二锥轴31的表面分别设置有平均厚度在0.5mm左右的第二密封层206和第三密封层306。第二密封层206和第三密封层306均为复合耐磨材质。In this embodiment, the surfaces of the first tapered shaft 11 and the second tapered shaft 31 are respectively provided with a second sealing layer 206 and a third sealing layer 306 with an average thickness of about 0.5 mm. The second sealing layer 206 and the third sealing layer 306 are both composite wear-resistant materials.
在本实施例中,第一环形空间104的第二轴向后端面1042和第二环形空间105的第二轴向前端面1052上均设有第二耐磨层,第二耐磨层为复合耐磨材料。In this embodiment, the second axial rear end surface 1042 of the first annular space 104 and the second axial front end surface 1052 of the second annular space 105 are both provided with a second wear-resistant layer, and the second wear-resistant layer is a composite Wear-resistant material.
第一轴向前端面1051和第一轴向后端面1041均设置在第一缓冲层103上。第二轴向前端面1052和第二环形空间105的内圆周侧壁设置在第二前缓冲层303上;第二轴向后端面1042和第一环形空间104的内圆周侧壁设置在第二后缓冲层203上。The first axial front end surface 1051 and the first axial rear end surface 1041 are both disposed on the first buffer layer 103. The second axial front end surface 1052 and the inner circumferential side wall of the second annular space 105 are arranged on the second front buffer layer 303; the second axial rear end surface 1042 and the inner circumferential side wall of the first annular space 104 are arranged on the second On the back buffer layer 203.
在本实施例中,第一缓冲层103未接触流体的局部还可以由水泥和骨料颗粒组成,其余部分由复合耐磨材料组成,这种结构的目的是降低制造成本。In this embodiment, the part of the first buffer layer 103 that is not in contact with fluid may also be composed of cement and aggregate particles, and the remaining part is composed of composite wear-resistant materials. The purpose of this structure is to reduce manufacturing costs.
涡壳的锥孔和护板的锥轴两者的锥角为3-15°。复合耐磨材料的成份包括树脂结合剂和耐磨颗粒,耐磨颗粒包括碳化硅、刚玉、石榴石、氮化硅、石英、氧化锆的一种或其任意组合。The cone angle of the cone hole of the volute and the cone axis of the guard plate is 3-15°. The composition of the composite wear-resistant material includes a resin bond and wear-resistant particles, and the wear-resistant particles include one or any combination of silicon carbide, corundum, garnet, silicon nitride, quartz, and zirconia.
实施例2Example 2
如图8、9、10所示,本实施例和实施例1大致相同,不同之处主要在于没有设置前护板,且第一环形空间104的第二轴向后端面1042为碳化硅陶瓷材料,第一锥轴11的材质也为碳化硅陶瓷。显然,这种结构的后护板一般需要进行械切削加工才能满足密封要求,但由于后护板的尺寸较小,且为加工轴的外圆,这种机械切削加工的成本相对较低,因此仍能适宜一些生产工艺的要求。As shown in Figures 8, 9, and 10, this embodiment is roughly the same as Embodiment 1, except that there is no front guard plate, and the second axial rear end surface 1042 of the first annular space 104 is made of silicon carbide ceramic material. , The material of the first taper shaft 11 is also silicon carbide ceramic. Obviously, the rear guard plate of this structure generally needs to be mechanically cut to meet the sealing requirements, but because the size of the rear guard plate is small and the outer circle of the machined shaft, the cost of this mechanical cutting is relatively low, so It can still meet the requirements of some production processes.
实施例3Example 3
如图11至图14所示,本实施例和实施例2大致相同,不同之处是涡壳上设置有辅助通孔,辅助通孔、通孔和锥孔依次布置。辅助通孔通过第一辅助轴向端面与通孔连接。护板上设有辅助轴体,辅助轴体、轴体和锥轴依次布置,辅助轴体通过第二辅助轴向端面与轴体连接。辅助通孔内壁、轴体外壁、第一辅助轴向端面和第二辅助轴向端面围成放置辅助密封件的辅助环形空间。As shown in Figs. 11 to 14, this embodiment is substantially the same as the second embodiment, except that an auxiliary through hole is provided on the volute, and the auxiliary through hole, the through hole and the tapered hole are arranged in sequence. The auxiliary through hole is connected with the through hole through the first auxiliary axial end surface. The guard plate is provided with an auxiliary shaft body, the auxiliary shaft body, the shaft body and the cone shaft are arranged in sequence, and the auxiliary shaft body is connected with the shaft body through the second auxiliary axial end surface. The inner wall of the auxiliary through hole, the outer wall of the shaft body, the first auxiliary axial end surface and the second auxiliary axial end surface enclose an auxiliary annular space where the auxiliary seal is placed.
本实施例中,辅助通孔为第一辅助通孔50,其设置在涡壳的后侧,第一辅 助通孔50、第一通孔20和第一锥孔10依次布置,第一辅助通孔50通过环状的第一辅助轴向后端面1091与第一通孔20连接。后护板上设有第一辅助轴体51,第一辅助轴体51、第一轴体21和第一锥轴11依次布置,第一辅助轴体51通过环形的第二辅助轴向后端面1092与第一轴体21连接。其中,第一辅助通孔50设置在壳体101上,第一辅助轴向后端面1091设置在第一缓冲层103上,第一辅助轴体51和第二辅助轴向后端面1092均设置在后护板骨架201上。后护板扣合在涡壳后侧时,第一辅助轴体51与第一辅助通孔50为轴孔配合。第一辅助通孔50内壁、第一轴体21外壁、第一辅助轴向后端面1091和第二辅助轴向后端面1092共同围成放置环形密封件的第一辅助环形空间109。通过在第一辅助环形空间109中设置辅助密封元件,可以在环形空间104内的密封元件失效时仍然保持泵体的密封,从而提高泵体的可靠性并延长其寿命。In this embodiment, the auxiliary through hole is the first auxiliary through hole 50, which is arranged on the rear side of the volute. The first auxiliary through hole 50, the first through hole 20 and the first tapered hole 10 are arranged in sequence, and the first auxiliary through hole The hole 50 is connected to the first through hole 20 through a ring-shaped first auxiliary axial rear end surface 1091. The rear guard plate is provided with a first auxiliary shaft body 51, the first auxiliary shaft body 51, the first shaft body 21 and the first tapered shaft 11 are arranged in sequence, and the first auxiliary shaft body 51 passes through the annular second auxiliary axial rear end surface 1092 is connected to the first shaft body 21. Wherein, the first auxiliary through hole 50 is provided on the housing 101, the first auxiliary axial rear end surface 1091 is provided on the first buffer layer 103, the first auxiliary shaft body 51 and the second auxiliary axial rear end surface 1092 are both provided on The rear guard plate frame 201 is on. When the rear guard plate is buckled on the rear side of the volute, the first auxiliary shaft body 51 and the first auxiliary through hole 50 are shaft hole fits. The inner wall of the first auxiliary through hole 50, the outer wall of the first shaft body 21, the first auxiliary axial rear end surface 1091 and the second auxiliary axial rear end surface 1092 jointly enclose the first auxiliary annular space 109 where the annular seal is placed. By arranging the auxiliary sealing element in the first auxiliary annular space 109, the seal of the pump body can be maintained even when the sealing element in the annular space 104 fails, thereby improving the reliability of the pump body and prolonging its life.
本实施例中,第一辅助通孔50的孔径为φ5,第一辅助轴体51的外径为φ5'。辅助环形空间109的外径为φ5,内径为φ2'。In this embodiment, the aperture of the first auxiliary through hole 50 is φ5, and the outer diameter of the first auxiliary shaft 51 is φ5'. The outer diameter of the auxiliary annular space 109 is φ5, and the inner diameter is φ2'.
显然,还可以通过增加辅助环形空间的数量,进一步提高护板和涡壳之间的密封的可靠性。Obviously, by increasing the number of auxiliary annular spaces, the reliability of the seal between the guard plate and the volute can be further improved.
此外,前护板也可以设置辅助轴体和第二辅助轴向端面,涡壳前侧也可以设置辅助通孔和第一辅助轴向端面。In addition, the front fender may also be provided with an auxiliary shaft body and a second auxiliary axial end surface, and the front side of the scroll casing may also be provided with an auxiliary through hole and a first auxiliary axial end surface.
实施例4Example 4
本实施例和实施例2大致相同,如图15表示了其涡壳上第一锥孔10、第一通孔20的加工示意图,第一锥孔10的最大直径为φ1,第一通孔20的直径为φ2。先制作工装模具108,并在其上设置第三锥轴和第三轴体,第三锥轴的尺寸和第一锥孔10相同,第三轴体的尺寸和第一通孔20相同。将壳体101、涡壳内衬102放置在工装模具108上,向壳体101和涡壳内衬102之间的空腔107内加入复合耐磨材料。待复合耐磨材料硬化后,就会形成第一缓冲层103,同时也会形成第一锥孔10和第一通孔20,同时,也会形成第一密封层106和第一轴向后端面1041,由于复合耐磨材料在硬化后的变形量极小,这样不需要进行机械切削加工就可以制造出满足密封要求的几个配合面。This embodiment is roughly the same as the second embodiment. Figure 15 shows the processing schematic diagram of the first taper hole 10 and the first through hole 20 on the volute. The maximum diameter of the first taper hole 10 is φ1, and the first through hole 20 The diameter is φ2. First, a tooling mold 108 is made, and a third cone shaft and a third shaft body are set thereon. The third cone shaft has the same size as the first cone hole 10, and the third shaft body has the same size as the first through hole 20. The shell 101 and the volute lining 102 are placed on the tooling mold 108, and a composite wear-resistant material is added to the cavity 107 between the shell 101 and the volute lining 102. After the composite wear-resistant material is hardened, the first buffer layer 103 will be formed. At the same time, the first tapered hole 10 and the first through hole 20 will be formed. At the same time, the first sealing layer 106 and the first axial rear end surface will also be formed. 1041. Since the deformation of the composite wear-resistant material after hardening is extremely small, several mating surfaces that meet the sealing requirements can be manufactured without mechanical cutting.
实施例5Example 5
本实施全和实施例1大致相同,图16表示了其后护板上第一锥轴11、第一轴体21的加工示意图。先制造工装模具208,工装模具208上设置的第四锥孔和第四通孔的尺寸分别和第一锥轴11、第一轴体21相同。将后护板骨架201和后护板内衬202放入工装模具208中,向后护板骨架201和后护板内衬202之间加入复合耐磨材料。硬化后就会在后护板上加工出第一锥轴11、第一轴体21,同时也会形成第二密封层206和第二轴向后端面1042。This implementation is almost the same as the first embodiment. FIG. 16 shows a schematic diagram of the processing of the first taper shaft 11 and the first shaft body 21 on the rear guard plate. First, the tooling mold 208 is manufactured, and the sizes of the fourth taper hole and the fourth through hole provided on the tooling mold 208 are the same as the first taper shaft 11 and the first shaft body 21 respectively. Put the back fender frame 201 and the back fender lining 202 into the tooling mold 208, and add a composite wear-resistant material between the back fender frame 201 and the back fender lining 202. After being hardened, the first tapered shaft 11 and the first shaft body 21 will be machined on the rear guard plate, and the second sealing layer 206 and the second axial rear end surface 1042 will also be formed at the same time.
显然,在上述几个实施例中,将蜗壳的第一通孔20和/或第二通孔40设置为锥孔,同时将后护板的第一轴体21和/或后护板的第二轴体41设置成锥轴,或将辅助通孔替换成锥孔,将辅助轴体替换成锥轴,也可以实现完全相同的效果,因此也是本发明的覆盖范围。Obviously, in the above several embodiments, the first through hole 20 and/or the second through hole 40 of the volute are set as cone holes, and the first shaft body 21 of the rear guard plate and/or the rear guard plate The second shaft body 41 is configured as a tapered shaft, or the auxiliary through hole is replaced with a tapered hole, and the auxiliary shaft body is replaced with a tapered shaft, the same effect can also be achieved, so it is also the coverage of the present invention.
以上结合最佳实施例对本发明进行了描述,但本发明并不局限于以上揭示的实施例,而应当涵盖各种根据本发明的本质进行的修改、等效组合。The present invention has been described above in conjunction with the best embodiments, but the present invention is not limited to the embodiments disclosed above, but should cover various modifications and equivalent combinations based on the essence of the present invention.

Claims (10)

  1. 一种陶瓷泵体,包括涡壳和护板,涡壳包括壳体(101)和蜗壳内衬(102);护板包括护板骨架和护板内衬,其特征在于,壳体(101)和蜗壳内衬(102)之间设置有第一缓冲层(103);涡壳中部由外向内依次设有通孔和锥孔,通孔通过第一轴向端面与锥孔连接;护板骨架和护板内衬之间设置有第二缓冲层,护板上依次设有轴体和锥轴,轴体通过第二轴向端面与锥轴连接;轴体与通孔配合、锥轴与锥孔配合;涡壳和护板之间设有通过所述第一轴向端面、第二轴向端面、通孔内壁和锥轴外壁围成的用于放置密封件的环形空间。A ceramic pump body includes a volute and a protective plate, the volute includes a casing (101) and a volute lining (102); the protective plate includes a protective plate frame and a protective plate lining, characterized in that the casing (101) A first buffer layer (103) is arranged between) and the inner lining (102) of the volute; the middle part of the volute is successively provided with a through hole and a tapered hole from the outside to the inside, and the through hole is connected with the tapered hole through the first axial end surface; A second buffer layer is arranged between the plate skeleton and the protective plate lining. The protective plate is sequentially provided with a shaft body and a cone shaft. The shaft body is connected with the cone shaft through the second axial end surface; the shaft body is matched with the through hole and the cone shaft It is matched with the cone hole; an annular space for placing the seal is surrounded by the first axial end surface, the second axial end surface, the inner wall of the through hole and the outer wall of the cone shaft between the volute and the protective plate.
  2. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述环形空间的第一轴向端面上设有平均厚度不小于0.5mm的第一耐磨层,第一耐磨层为复合耐磨材料。The ceramic pump body according to claim 1, wherein the first axial end surface of the annular space is provided with a first wear-resistant layer with an average thickness of not less than 0.5mm, and the first wear-resistant layer is a composite Wear-resistant material.
  3. 根据权利要求1或2所述的一种陶瓷泵体,其特征在于,所述第一轴向端面设置在第一缓冲层(103)上,所述第二轴向端面和环形空间的内圆周侧壁设置在第二缓冲层上。The ceramic pump body according to claim 1 or 2, wherein the first axial end surface is disposed on the first buffer layer (103), and the second axial end surface and the inner circumference of the annular space The sidewall is arranged on the second buffer layer.
  4. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述护板包括前护板和/或后护板。The ceramic pump body according to claim 1, wherein the protective plate comprises a front protective plate and/or a rear protective plate.
  5. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述涡壳的锥孔表面设置有平均厚度在0.2-2mm之间的密封层,该密封层为复合耐磨材质。The ceramic pump body according to claim 1, wherein the surface of the cone hole of the volute is provided with a sealing layer with an average thickness of 0.2-2 mm, and the sealing layer is made of a composite wear-resistant material.
  6. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述环形空间的第二轴向端面上设有第二耐磨层,第二耐磨层为复合耐磨材料。The ceramic pump body according to claim 1, wherein a second wear-resistant layer is provided on the second axial end surface of the annular space, and the second wear-resistant layer is a composite wear-resistant material.
  7. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述护板内衬的锥轴表面设置有平均厚度在0.2-2mm之间的密封层,该密封层为复合耐磨材质。The ceramic pump body according to claim 1, wherein the tapered shaft surface of the protective plate lining is provided with a sealing layer with an average thickness of 0.2-2 mm, and the sealing layer is made of composite wear-resistant material.
  8. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述壳体(101)为金属材质,所述蜗壳内衬(102)为陶瓷材质,所述护板内衬为陶瓷材质;所述第一缓冲层(103)或第二缓层局部或全部材质为复合耐磨材质。The ceramic pump body according to claim 1, wherein the casing (101) is made of metal, the inner lining (102) of the volute is made of ceramic, and the inner lining of the protective plate is made of ceramic Part or all of the first buffer layer (103) or the second buffer layer is made of composite wear-resistant materials.
  9. 根据权利要求2、5、6、7或8所述的一种陶瓷泵体,其特征在于,所述复合耐磨材料的成份包括树脂结合剂和耐磨颗粒,所述耐磨颗粒包括碳化硅、刚玉、石榴石、氮化硅、石英、氧化锆的一种或其任意组合。A ceramic pump body according to claim 2, 5, 6, 7 or 8, wherein the composition of the composite wear-resistant material includes a resin bond and wear-resistant particles, and the wear-resistant particles include silicon carbide , Corundum, garnet, silicon nitride, quartz, zirconia or any combination thereof.
  10. 根据权利要求1所述的一种陶瓷泵体,其特征在于,所述涡壳上设置有辅助通孔,所述辅助通孔、通孔和锥孔依次布置;辅助通孔通过第一辅助轴向端面与通孔连接;所述护板上设有辅助轴体,所述辅助轴体、轴体和锥轴依次布置,辅助轴体通过第二辅助轴向端面与轴体连接;辅助通孔内壁、轴体外壁、第一辅助轴向端面和第二辅助轴向端面围成放置辅助密封件的辅助环形空间。The ceramic pump body according to claim 1, wherein the volute is provided with an auxiliary through hole, and the auxiliary through hole, the through hole and the tapered hole are arranged in sequence; the auxiliary through hole passes through the first auxiliary shaft The end face is connected with the through hole; the protective plate is provided with an auxiliary shaft body, the auxiliary shaft body, the shaft body and the tapered shaft are arranged in sequence, and the auxiliary shaft body is connected with the shaft body through the second auxiliary axial end face; the auxiliary through hole The inner wall, the outer wall of the shaft body, the first auxiliary axial end surface and the second auxiliary axial end surface enclose an auxiliary annular space where the auxiliary seal is placed.
PCT/CN2020/110853 2019-12-06 2020-08-24 Ceramic pump body WO2021109625A1 (en)

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EP0797737A1 (en) * 1994-12-16 1997-10-01 KSB Aktiengesellschaft Centrifugal pump case with an inside case made of plastic
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CN108869398A (en) * 2018-07-24 2018-11-23 广州市拓道新材料科技有限公司 A kind of wear-resisting pump housing and preparation method thereof
CN108980110A (en) * 2018-09-06 2018-12-11 广州市拓道新材料科技有限公司 A kind of interior lining of abrasion resisting pump body
CN208534848U (en) * 2018-07-24 2019-02-22 广州市拓道新材料科技有限公司 A kind of wear-resisting pump housing
CN211343486U (en) * 2019-12-06 2020-08-25 广州市拓道新材料科技有限公司 Ceramic pump body

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0797737A1 (en) * 1994-12-16 1997-10-01 KSB Aktiengesellschaft Centrifugal pump case with an inside case made of plastic
RU2405973C1 (en) * 2009-07-21 2010-12-10 Открытое акционерное общество "Михайловский ГОК" Ground pump
CN102954039A (en) * 2012-12-27 2013-03-06 宜兴市灵谷塑料设备有限公司 Centrifugal pump of liner of sealed anti-cracking silicon carbide ceramic
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CN208534848U (en) * 2018-07-24 2019-02-22 广州市拓道新材料科技有限公司 A kind of wear-resisting pump housing
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