CN102954039A - Centrifugal pump of liner of sealed anti-cracking silicon carbide ceramic - Google Patents
Centrifugal pump of liner of sealed anti-cracking silicon carbide ceramic Download PDFInfo
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- CN102954039A CN102954039A CN2012104641782A CN201210464178A CN102954039A CN 102954039 A CN102954039 A CN 102954039A CN 2012104641782 A CN2012104641782 A CN 2012104641782A CN 201210464178 A CN201210464178 A CN 201210464178A CN 102954039 A CN102954039 A CN 102954039A
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- silicon carbide
- carbide ceramics
- centrifugal pump
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- protection layer
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Abstract
The invention relates to a centrifugal pump of a liner of sealed anti-cracking silicon carbide ceramic, which belongs to a pump. The centrifugal pump consists of a shell and a pump body formed by a liner fluid cavity of the silicon carbide ceramic in the shell. The pump body is provided with an inlet tube and an outlet tube. The centrifugal pump is characterized in that a sealed protective layer is further arranged between the liner fluid cavity of sealed anti-cracking silicon carbide ceramic and the shell. The pump provided by the invention is remarkable in pressure resistance, anti-explosion performance and anti-cracking performance, and overlong in service life. Sealing requirement is transferred from convention metal shell and the silicon carbide cavity to the sealed protective layer and the metal shell, so that the sealing effect and the anti-corrosion capacity are greatly improved.
Description
Technical field
The present invention relates to a kind of centrifugal pump, particularly a kind of sealability is excellent, and can effectively prevent the chemical pump explosion of overcurrent chamber, that be used for slurry pipeline transport of silicon carbide ceramics.
Background technique
Shurry pump belongs to chemical pump category (for clean waterpump), is a kind of equipment for liquid transportation.Pump is distinguished with working principle, and centrifugal pump, gear pump etc. are arranged, and take centrifugal pump as example, mainly comprises the pump housing, main shaft, bearing support, impeller etc., and impeller is arranged in the fluid chamber of pump body, relies on the rotation of main shaft impeller to produce centrifugal force work.Establish inlet tube and outer pipe on the pump housing, as the in-out end of fluid.Because the applicable operating mode of shurry pump is more abominable, as be used for transport acid, alkaline clear liquid or contain the slip etc. of a large amount of sandstones, the various sewage of all kinds of corruption ore pulps of metallurgy industry, environmental protection industry (epi).So, not only need good sealing for shurry pump, especially require to have very strong wear-resisting and corrosion resistance.
Consider that the material of flow passage components wants wear resistant corrosion resistant, so existing centrifugal pump for slip, its pump housing and impeller all adopt the material of high hardness as far as possible, such as using ultra-high molecular weight polyethylene (UHMWPE, abbreviation UHPE) engineering plastics, although this project plastics have good wear-resisting property and corrosion resistant performance, but because the restriction of the service condition of UHPE, the centrifugal pump operating temperature of this type is the highest can only to reach 80 ℃, even the UHPE by modification, its serviceability temperature also can only reach 90 ℃ at present, and serviceability temperature has become the bottleneck of UHPE engineering plastics shurry pump development.
On the other hand, silicon carbide (SiC) stupalith is a kind of material of high hardness, the field such as selecting materials such as the mine, there is direct employing thyrite to improve the application of wear resistance as the equipment liner, but because high, the crisp characteristic of thyrite hardness, there are some technology barriers in the flow passage components that directly are applied as the pump housing, subject matter has: be subject to sintering process, size is done not quite; Processing difficulties, dimensional accuracy is low, sealability is difficult to improve; Under high pressure easily explosion.
Summary of the invention
The present invention is exactly in order to solve the problem of the application of the described thyrite of background technique on pump, invents a kind of silicon carbide ceramics centrifugal pump of making simple, good seal performance, explosion-proof.
For this reason, the technological means of taking is:
A kind of sealing anticracking silicon carbide ceramics liner centrifugal pump; comprise the pump housing that the silicon carbide ceramics liner fluid chamber by housing and enclosure interior consists of; inlet tube and outer pipe are arranged on the pump housing, it is characterized in that: between silicon carbide ceramics liner fluid chamber and housing, also be provided with seal protection layer.
Described seal protection layer is arranged on the radial outer periphery of silicon carbide ceramics fluid chamber, for be the force direction that is subjected to of fluid chamber.
Preferably: silicon carbide ceramics liner fluid chamber is the cavity that a plurality of liner assemblies combine, and comprising the circumference shell liner assembly that ring-type is arranged, the wall of this assembly is when pump operation, and the pressure that is subjected to is maximum.
So, at the outer seal protection layer that is arranged with of circumference shell liner assembly.
Preferred seal protection layer is fixed on the housing.Concrete Placement is: housing is provided with installing technological hole, and seal protection layer is fixed on the housing by installing technological hole.This measure has also not only solved fixation problem, can also effectively reduce the thermal expansion distortion of seal protection layer.
Preferred housing is the seal chamber that is combined by circumference shell, front gland, rear pressing cover, front platen, joint chair dish and suction flange, can be metal, also can be other materials that can be used for making the pump housing.Corresponding therewith, the inboard of circumference shell is connected the circumference shell with the front and back gland a side is equipped with protective layer, is combined into complete seal protective layer of the present invention.
Described seal protection layer is the organic non-metal material layer, comprises the engineering plastic bed of material, rubber (comprising synthetic rubber) layer.With shell inner surface be that thermoforming (mold pressing, injection moulding, extruding) is fixing.
Further preferred, in order to improve the effect of seal protection, in the inlet/outlet pipe, also be provided with seal protection layer.
The invention has the beneficial effects as follows:
1, utilize the toughness of seal protection layer, corresponding centrifugal force direction, the silicon carbide ceramics cavity high but very crisp to hardness carries out buffer protection, explosion-proof anti-cracking, the working life of improving whole pump.
2, seal protection layer has good workability, can form the higher sealing layer of sealed horizontal.Because silicon carbide ceramics cavity sealing technology difficulty is too high, so conventional art dependence housing replenishes sealing, the present invention is changed to the protective layer sealing with the metal sealing of housing, and performance is better, manufacturing is simpler.
3, fixing, sealing, protective gear as silicon carbide ceramics cavity periphery also have corrosion-resistant requirement, and seal protection layer corrosion resistance of the present invention is than strong many of housing, the working life that can improve pump.
Description of drawings
Fig. 1, structural drawing of the present invention.
Fig. 2, side sectional view of the present invention.
Fig. 3, the structural drawing of front gland and side protective layer.
Fig. 4, the structural drawing of circumference shell and circumference protective layer.
Among the figure, 1---silicon carbide ceramics inlet tube lining, 2---silicon carbide ceramics protecgulum lining; 3---circumference shell liner assembly, 4---silicon carbide ceramics bonnet lining, 5---outer pipe pipe lining; 6---suction flange; 7---front platen, 8---front gland, 9---the circumference shell; 10---rear pressing cover; 11---the joint chair dish, 12---impeller, 13---and cap; 14---the pump housing; 15---main shaft, 16---bearing support, 17---inlet tube; 18---outer pipe; 19---the circumference protective layer, 20---the lateral protection layer, 21---installing technological hole.
Embodiment
Such as the outline drawing of Fig. 1, have inlet tube 17 and outer pipe 18 on the pump housing 14, liquid (slip that comprises institute of the present invention particularly suitable etc. has the fluid of high wearing and tearing ability) is exactly from passing in and out whole pump here.In conjunction with Fig. 2 as can be known, centrifugal pump of the present invention has bearing support 16 and main shaft 15 equally, and what are connected connection with bearing support is the joint chair dish 11 of the pump housing 14, and inlet arranges suction flange 6.Main shaft 15 penetrates the pump housing 14 inside, connects silicon carbide ceramics impeller 12 on the main shaft, and vane rotary produces centrifugal force, drives Fluid Flow in A.
The structure of housing and silicon carbide ceramics fluid chamber:
According to the embodiment of Fig. 2, the pump housing 14 is made of housing and fluid chamber two-part.Housing uses the material have higher-strength, to be easy to process to make, generally adopt more be ductile cast iron material, can gold machining, perforation, tapping etc., convenient fixing and be connected, can certainly be the nonmetallic material manufacturings such as engineering plastics.In the present embodiment, for installing and combined and instant, profile according to the pump housing, housing is combined by suction flange 6, front platen 7, front gland 8, circumference shell 9, rear pressing cover 10 and joint chair dish 11, inlet tube 19 is arranged on the suction flange 6, be communicated in the circumference shell 9, outer pipe 20 is set on the circumference shell 9 simultaneously, forward and backward gland all is annular, be combined in circumference shell both sides, the gland outside in front and back is combined in respectively suction flange 6 and joint chair dish 11, and these parts connect with bolt, and require to be tightly connected, consist of the pump housing shell of a sealing.
For improving wear-resisting, the Corrosion Protection of pump, the fluid chamber in the housing is thyrite.Be difficult to machining large-sized technical problem for solving thyrite, in the present embodiment, take the mode of assembling combination to make fluid chamber: fluid chamber splices and combines into complete silicon carbide ceramics fluid chamber by silicon carbide ceramics inlet tube lining 1, silicon carbide ceramics protecgulum lining 2, circumference shell liner assembly 3, silicon carbide ceramics bonnet lining 4, outer pipe pipe lining 5 these five parts.Wherein, the wall of the circumference shell liner assembly 3 of ring is the assembly that bears vane rotary centrifugal force maximum, and seal protection layer of the present invention is laid special stress on protecting this assembly.
Concrete linkage structure: circumference shell liner assembly 3 is arranged in the circumference shell 9, and the both sides of circumference shell liner assembly 3 arrange respectively protecgulum lining 2 and bonnet lining 4, synthetic cavity, front and rear covers lining respectively before rear pressing cover 8,10 spacing with being fixedly connected with of circumference shell 9; Inlet tube lining 1 connects the opening of protecgulum lining 2, and is fixing with suction flange 6; Outer pipe lining 5 is connected the opening of side and is connected with circumference shell liner assembly; Joint chair dish 11 is connected on the rear pressing cover 10.This preferred linkage structure has considered manufacturing and easy to assembly, has also guaranteed the reliable fixing of housing convection current body cavity simultaneously.Front gland 8 is connected a side that is connected with circumference shell 9 with rear pressing cover, and the inboard of circumference shell 9, and combination is the housing parts that is coated on circumference shell liner assembly 3 later, according to of the present invention preferred, seal protection layer need to be set.Concrete, being fixed with side protective layer 20 on the gland of front and back, circumference shell 9 circle inboards are fixed with circumference protective layer 19, and being tightly connected is combined into complete seal protection layer.
Seal protection layer preferably uses engineering plastics; with being connected of housing; take front gland 8 shown in Figure 3 as example: in a side that needs fixed side protective layer 20 of front gland 8; arrange a plurality of installing technological holes 21; side protective layer 20 fixedly gets on by hot pressing; the structure of installing technological hole 21 has formed mortise and tenon and has fixed, and guarantees that the reliable of front gland 8 of side protective layer 20 and metal fixed.Simultaneously can also reduce the solid failure that expands with heat and contract with cold and cause because of engineering plastics.
For further improving sealing effect, the sealing of housing is set.Be equipped with seal ring between front gland 8 and the protecgulum lining 2 and between rear pressing cover 10 and the bonnet lining 4.Have again, in the contact segment of housing and silicon carbide ceramic components, for reducing wear and impacting, between front platen 7 and protecgulum lining 2, and between joint chair dish 11 and the bonnet lining 4, buffering spacer is set.
Silicon carbide ceramics impeller 12 of the present invention, center have the also cap 13 of silicon carbide ceramics, guarantee that like this all flow passage components all are thyrites.The present invention is incorporated into thyrite in the centrifugal pump; take the technological scheme of seal protection layer to overcome the crisp weakness of thyrite; increased substantially withstand voltage, explosion-proof, the anticracking ability of this pump (in the practice; liquid does not possess the energy of blast; generally in the majority to ftracture), the working life of having improved pump.And, seal request have been transferred on seal protection layer and the metal shell from metal shell and silicon carbide inner chamber, sealing effect and anti-corrosion capability are strong.Through experiment, antiwear property surpasses 5 times of general stainless steels, and fatigue experiment do not have example cracking and a corrosion condition, and surpass 10 times of general stainless steel pump working life, is to have breakthrough Important Techmical Progress on the development history of shurry pump.
Claims (13)
1. one kind seals anticracking silicon carbide ceramics liner centrifugal pump; comprise the pump housing (14) that the silicon carbide ceramics liner fluid chamber by housing and enclosure interior consists of; inlet tube (17) and outer pipe (18) are arranged on the pump housing; it is characterized in that: between silicon carbide ceramics liner fluid chamber and housing, also be provided with seal protection layer.
2. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1, it is characterized in that: described seal protection layer is arranged on the radial outer periphery of silicon carbide ceramics fluid chamber.
3. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1, it is characterized in that: the fluid chamber of described silicon carbide ceramics liner has circumference shell liner assembly (3).
4. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 3, it is characterized in that: the periphery of described circumference shell liner assembly (3) is seal protection layer.
5. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1 and 2, it is characterized in that: described seal protection layer is fixed on the housing.
6. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 5, it is characterized in that: described housing is provided with installing technological hole (21), and described seal protection layer is fixed on the housing by installing technological hole (21).
7. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1, it is characterized in that: described housing is the seal chamber that is combined by circumference shell (9), front gland (8), rear pressing cover (10), front platen (7), joint chair dish (11) and suction flange (6).
8. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1; it is characterized in that: the inboard of described circumference shell (9) is connected 8,10 with the front and back gland) side that connects circumference shell (9) is equipped with protective layer, is combined into described seal protection layer.
9. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1, it is characterized in that: described seal protection layer is the organic non-metal material layer.
10. sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 9, it is characterized in that: described seal protection layer is the engineering plastic bed of material.
11. sealed explosion-proof silicon carbide ceramics liner centrifugal pump according to claim 9, it is characterized in that: described seal protection layer is rubber layer.
12. a kind of sealing anticracking silicon carbide ceramics liner centrifugal pump according to claim 1, it is characterized in that: the inlet/outlet pipe also is provided with seal protection layer in (17,18).
13. a kind of sealed explosion-proof silicon carbide ceramics liner centrifugal pump according to claim 9, it is characterized in that: described seal protection layer and shell inner surface are that thermoforming is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104641782A CN102954039A (en) | 2012-12-27 | 2012-12-27 | Centrifugal pump of liner of sealed anti-cracking silicon carbide ceramic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104641782A CN102954039A (en) | 2012-12-27 | 2012-12-27 | Centrifugal pump of liner of sealed anti-cracking silicon carbide ceramic |
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| CN102954039A true CN102954039A (en) | 2013-03-06 |
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| CN2012104641782A Pending CN102954039A (en) | 2012-12-27 | 2012-12-27 | Centrifugal pump of liner of sealed anti-cracking silicon carbide ceramic |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103591049A (en) * | 2013-10-18 | 2014-02-19 | 宜兴市宙斯泵业有限公司 | Cracking-preventive wear-resistant centrifugal pump |
| CN108204367A (en) * | 2017-11-27 | 2018-06-26 | 扬州中卓泵业有限公司 | A kind of two-phase flow pump of liner macromolecule composite silicon carbide ceramic material |
| CN111396350A (en) * | 2020-04-16 | 2020-07-10 | 襄阳五二五泵业有限公司 | Static sealing structure for assembling butt joint surface of silicon carbide ceramic pump |
| WO2021109625A1 (en) * | 2019-12-06 | 2021-06-10 | 广州市拓道新材料科技有限公司 | Ceramic pump body |
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| CN2821238Y (en) * | 2005-12-12 | 2006-09-27 | 李清建 | Ceramic lining pump combined piece |
| CN2903491Y (en) * | 2006-03-12 | 2007-05-23 | 江苏省宜兴非金属化工机械厂 | Plastic lining centrifugal pump |
| WO2011123892A1 (en) * | 2010-04-06 | 2011-10-13 | Keto Ip Pty Ltd As Trustee For The Keto Ip Trust | Fluid pumps and monitoring systems for fluid pumps |
| CN102374199A (en) * | 2011-11-18 | 2012-03-14 | 宜兴市宙斯泵业有限公司 | Anticorrosive wear-resistant centrifugal pump volute casing |
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| CN202531486U (en) * | 2012-02-28 | 2012-11-14 | 宜兴市宙斯泵业有限公司 | Corrosion-resistant and wear-resistant centrifugal pump |
| CN202914396U (en) * | 2012-12-27 | 2013-05-01 | 宜兴市灵谷塑料设备有限公司 | Sealing anti-cracking silicon carbide ceramic lining centrifugal pump |
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2012
- 2012-12-27 CN CN2012104641782A patent/CN102954039A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2568858Y (en) * | 2002-09-05 | 2003-08-27 | 罗波 | Antiwear centrifugal water pump |
| CN2821238Y (en) * | 2005-12-12 | 2006-09-27 | 李清建 | Ceramic lining pump combined piece |
| CN2903491Y (en) * | 2006-03-12 | 2007-05-23 | 江苏省宜兴非金属化工机械厂 | Plastic lining centrifugal pump |
| WO2011123892A1 (en) * | 2010-04-06 | 2011-10-13 | Keto Ip Pty Ltd As Trustee For The Keto Ip Trust | Fluid pumps and monitoring systems for fluid pumps |
| CN202348682U (en) * | 2011-10-19 | 2012-07-25 | 江苏省宜兴非金属化工机械厂有限公司 | Slow-rotary-speed corrosion-resisting wear-resisting centrifugal pump |
| CN102374199A (en) * | 2011-11-18 | 2012-03-14 | 宜兴市宙斯泵业有限公司 | Anticorrosive wear-resistant centrifugal pump volute casing |
| CN202531486U (en) * | 2012-02-28 | 2012-11-14 | 宜兴市宙斯泵业有限公司 | Corrosion-resistant and wear-resistant centrifugal pump |
| CN202914396U (en) * | 2012-12-27 | 2013-05-01 | 宜兴市灵谷塑料设备有限公司 | Sealing anti-cracking silicon carbide ceramic lining centrifugal pump |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103591049A (en) * | 2013-10-18 | 2014-02-19 | 宜兴市宙斯泵业有限公司 | Cracking-preventive wear-resistant centrifugal pump |
| CN108204367A (en) * | 2017-11-27 | 2018-06-26 | 扬州中卓泵业有限公司 | A kind of two-phase flow pump of liner macromolecule composite silicon carbide ceramic material |
| WO2021109625A1 (en) * | 2019-12-06 | 2021-06-10 | 广州市拓道新材料科技有限公司 | Ceramic pump body |
| CN111396350A (en) * | 2020-04-16 | 2020-07-10 | 襄阳五二五泵业有限公司 | Static sealing structure for assembling butt joint surface of silicon carbide ceramic pump |
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| C06 | Publication | ||
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| C10 | Entry into substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Bosheng Inventor after: Gao Mengping Inventor before: Chen Baisheng Inventor before: Gao Mengping |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: CHEN BAISHENG GAO MENGPING TO: CHEN BOSHENG GAO MENGPING |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130306 |