WO2021107857A1 - Non-hydrogenated fat composition - Google Patents

Non-hydrogenated fat composition Download PDF

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Publication number
WO2021107857A1
WO2021107857A1 PCT/SE2020/051141 SE2020051141W WO2021107857A1 WO 2021107857 A1 WO2021107857 A1 WO 2021107857A1 SE 2020051141 W SE2020051141 W SE 2020051141W WO 2021107857 A1 WO2021107857 A1 WO 2021107857A1
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WO
WIPO (PCT)
Prior art keywords
fatty acid
acid residues
composition
hydrogenated
weight
Prior art date
Application number
PCT/SE2020/051141
Other languages
French (fr)
Inventor
Jeroen Demeurisse
Laure-Anne MERCKAERT
Original Assignee
Aak Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aak Ab filed Critical Aak Ab
Priority to EP20891840.9A priority Critical patent/EP4065675A4/en
Publication of WO2021107857A1 publication Critical patent/WO2021107857A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/30Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/50Cocoa products, e.g. chocolate; Substitutes therefor characterised by shape, structure or physical form, e.g. products with an inedible support
    • A23G1/54Composite products, e.g. layered laminated, coated, filled
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/14Organic oxygen compounds
    • A21D2/16Fatty acid esters
    • A21D2/165Triglycerides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings, cooking oils
    • A23D9/02Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/30Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/32Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds
    • A23G1/36Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds characterised by the fats used
    • A23G1/38Cocoa butter substitutes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange

Definitions

  • the present invention relates to non-hydrogenated fat compositions, especially edible compositions, processes for producing such compositions and various edible products comprising such compositions.
  • Non-hydrogenated fat compositions are used in various food products.
  • Non-hydrogenated fat compositions are generally preferred for their health advantages over hydrogenated fats, which in the case of a partial hydrogenation contain higher levels of trans fats.
  • many food products contain saturated fatty acids, such as palm oil, rather than partially hydrogenated fats.
  • Palm oil has a good combination of properties for use in many food products, but the widespread production of palm oil has been the subject of environmental concern. It has also been found that excessive intake of palmitic acid, which is the primary fatty acid residue in palm oil, increases blood levels of low-density lipoprotein and total cholesterol, and so increases risk of cardiovascular diseases. Accordingly, alternatives to palm oil are sought.
  • the fat composition should provide a dough which is not crumbly and has a smooth, non-sticky texture, so as to ensure that problems do not arise when cutting or laminating the dough. Moreover, the dough should not suffer from excessive “oiling out” and the baked product should itself have a smooth surface and an even colour.
  • a fat composition is used as a filling fat, it should have a good texture, be fast-melting and be non-waxy, so as to provide a good mouthfeel.
  • a further issue which can affect some products is fat blooming. This occurs when fats of one crystal form recrystallize in a different crystal form on the surface of chocolate confectionary, or when fat migrates from the interior to the surface of a coated product and recrystallizes there. In either case, recrystallization of the fat, a polymorphic transition or a crystallisation in the wrong polymorph causes the formation of visible spots at the surface of the product, a loss of shine, altered product texture and/or softening. It would be beneficial to provide fat compositions which do not suffer from blooming, or reduce blooming.
  • blends of different fat compositions can form eutectic mixtures, which have a lower melting point than either individual component of the blend.
  • the solid fat content of the composition is disadvantageously lowered, which can result in a texture which is less desirable in various applications.
  • the present invention provides fat compositions which can be used as alternatives to palm oil and which provide a desirable combination of properties when used in doughs or batters for baked products, as filling fats, as laminating fats or in emulsified compositions. These fat compositions also have health and environmental advantages.
  • a non-hydrogenated fat composition comprising at least 10% by weight stearic acid (C18:0) fatty acid residues, at least 0.2% by weight butyric acid (C4:0) fatty acid residues, and at least 0.2% by weight caproic acid (C6:0) fatty acid residues, based on the total C4-C24 fatty acid residues;
  • the non-hydrogenated fat composition being obtainable by subjecting a precursor composition to an interesterification process to produce an interesterified composition and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; and further wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:
  • a process for producing a non-hydrogenated fat composition comprising: subjecting a precursor composition to an interesterification process to produce an interesterified composition; and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:60 to 95:5..
  • a dough or batter and an edible product each comprising the non- hydrogenated fat composition, are provided, as well as methods for producing these.
  • An emulsified composition, a whipped edible product and a filling fat composition are also provided, as is the use of the non-hydrogenated fat composition for inhibiting the formation of bloom on the surface of an edible product.
  • non-hydrogenated fat compositions disclosed herein are appropriate alternatives to palm oil for use in various baked products, emulsified compositions and filling fats.
  • the compositions provide a good quality dough or batter which can be easily worked or processed.
  • the baked products produced using such a dough are also of high quality and have a thickness and diameter for a given weight of baked biscuit, which is similar to that achieved with the use of palm oil.
  • the compositions also have good properties for use as laminating fats, such as an appropriate texture and solid fat content.
  • non-hydrogenated fat compositions disclosed herein have good whipping properties, are fast-melting, have a non-waxy texture and provide a good mouthfeel.
  • the fat compositions disclosed herein also have health advantages.
  • they have a higher ratio of C18:0 fatty acid residues, which are believed to have a neutral effect of cholesterol, to C16:0 fatty acid residues, which are known to increase blood levels of cholesterol.
  • the level of saturated fatty acid residues can also be maintained or decreased as compared with palm oil.
  • milk fat as part of the precursor composition which is interesterified, and in particular the short chain fatty acid residues contained therein, such as C4:0 and C6:0 fatty acid residues, and especially when interesterified with a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues, reduces fat blooming in chocolate-coated products, and increases crystallisation speed in filling fats, resulting in an improved texture.
  • Blends of triglycerides which comprise stearic acid (C18:0) fatty acid residues with milk fat can form eutectic mixtures, which can lower the melting point of the mixture below those of both of the components individually. This problem has been solved by subjecting the blend to an interesterification process.
  • Figure 1 is a graph which shows the solid fat content, at various temperatures, of a blend which comprises milk fat having a melting point of 41 °C and shea butter. Description of Various Embodiments
  • the fat composition of the present invention is a non-hydrogenated composition.
  • non-hydrogenated has its usual meaning in the art that the fat composition, or any of its component fats, has not been subjected to a hydrogenation process.
  • non-hydrogenated fat compositions disclosed herein comprise less than 1% by weight trans fatty acid residues, preferably less than 0.5% by weight trans fatty acid residues, based on the total C4-C24 fatty acid residues.
  • fatty acid residue refers to a C4-C24 fatty acid chain of a triglyceride.
  • the fatty acid composition of an oil or fat can be determined by a gas chromatographic analysis of the methyl ester derivatives, prepared by transesterification.
  • the technique of gas-liquid chromatography (GLC), also referred to as gas chromatography (GC), is a form of partition chromatography in which the mobile phase is a gas and the stationary phase is a liquid. The sample is volatilised during injection and an equilibrium is formed between the gas phase and the liquid phase, which is fixed at the inner wall of the column.
  • the sample When the sample contains different components, they diffuse into the liquid phase to varying degrees according to their individual equilibrium constant, and so travel down the column at different rates. This results in different retention times, and thus a physical separation.
  • the separated components emerge from the end of the column exhibiting peaks of concentration, ideally with a Gaussian distribution. These peaks are detected by the Flame Ionization Detector (FID), which converts the concentration of the component in the gas phase into an electrical signal, which is amplified and passed to a continuous recorder, so that the progress of the separation can be monitored and quantified.
  • FID Flame Ionization Detector
  • a suitable method is lUPAC method 2.304.
  • the non-hydrogenated fat composition disclosed herein comprises at least 10% by weight stearic acid (C18:0) fatty acid residues.
  • the composition comprises at least 15%, more preferably at least 20% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues.
  • the composition comprises at most 60% or more usually at most 45% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues.
  • stearic acid (C18:0) fatty acid residues allow good properties to be achieved in doughs, baked products, filling fats and margarines, without the need for high levels of palmitic acid (C16:0) fatty acid residues.
  • Use of fats with high levels of stearic acid (C18:0) fatty acid residues rather than palmitic acid (C16:0) fatty acid residues has the advantage that stearic acid (C18:0) fatty acid residues are believed to have a neutral effect on cholesterol levels, whereas excessive intake of palmitic acid (C16:0) is known to raise blood cholesterol levels.
  • the non-hydrogenated fat composition comprises a low level of palmitic acid (C16:0) fatty acid residues.
  • the composition comprises palmitic acid (C16:0) fatty acid residues in an amount from 2% to 30%, preferably from 5% to 20%, more preferably from 7% to 16% by weight, based on the total C4-C24 fatty acid residues.
  • the ratio of stearic acid (C18:0) fatty acid residues to palmitic acid (C16:0) fatty acid residues in the non-hydrogenated fat composition is preferably in the range 0.5:1 to 15:1 , more preferably in the range 0.8:1 to 10:1 , still more preferably in the range 1 :1 to 5:1 , most preferably in the range 1 :1 to 4:1.
  • the total amount of saturated fatty acid residues in the composition is preferably from 25 to 70%, more preferably from 30% to 60%, even more preferably from 30 to 45% based on the total C4-C24 fatty acid residues.
  • Saturated fatty acid residues are known to increase blood levels of low-density lipoprotein and total cholesterol.
  • the non-hydrogenated fat composition disclosed herein also comprises butyric acid (C4:0) fatty acid residues, and caproic acid (C6:0) fatty acid residues, each in an amount of at least 0.2% by weight, based on the total C4-C24 fatty acid residues.
  • C4:0 butyric acid
  • C6:0 caproic acid
  • the presence of these short chain fatty acid residues, even in small amounts, and especially when interesterified with a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues, is believed to provide a reduction of fat blooming in chocolate-coated products, and an increase in crystallisation speed in filling fats, resulting in an improved texture.
  • These short chain fatty acid residues are not generally found in vegetable fats, but are present in milk fat.
  • the amount of butyric acid (C4:0) fatty acid residues in the non-hydrogenated fat composition is from 0.2% to 4%, more preferably from 0.2% to 2%, most preferably from 0.3% to 1% by weight, based on the total C4-C24 fatty acid residues.
  • the amount of caproic acid (C6:0) fatty acid residues in the composition is preferably from 0.2% to 4%, more preferably from 0.2% to 2%, most preferably from 0.3% to 1% by weight, based on the total C4-C24 fatty acid residues.
  • the non-hydrogenated fat compositions disclosed herein typically contain a significant amount of oleic acid (C18:1) fatty acid residues.
  • the non-hydrogenated fat composition preferably comprises oleic acid (C18:1) fatty acid residues in an amount from 20% to 60%, more preferably from 30% to 55% by weight, based on the total C4-C24 fatty acid residues.
  • Oleic acid fatty acid residues are advantageously more stable than other unsaturated fatty acid residues.
  • the non-hydrogenated fat composition contains less than 1% by weight, or is entirely free of fatty acid residues from palm oil, or palm oil fractions.
  • the solid fat content of the non-hydrogenated fat composition at 35°C is preferably less than 15% by weight, more preferably less than 10% by weight and most preferably less than 8% by weight, based on the total weight of the composition.
  • the solid fat content can be measured using Nuclear Magnetic Resonance (NMR) spectroscopy, as described in the lUPAC Standard Method lUPAC 2.150a or AOCS Official Method Cd 16b-93.
  • NMR Nuclear Magnetic Resonance
  • a low solid fat content at 35°C is associated with a non-waxy mouthfeel when the composition is used as a filling fat.
  • the non-hydrogenated fat composition disclosed herein is obtainable by subjecting a precursor composition to an interesterification process to produce an interesterified composition and optionally blending the interesterified composition with a further triglyceride composition.
  • the precursor composition comprises a triglyceride comprising stearic acid (C18:0) fatty acid residues and a non-hydrogenated milk fat.
  • the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non- hydrogenated milk fat in the range 40:60 to 95:5.
  • the ratio is typically in the range 40:60 to 90:10, more typically in the range 45:55 to 80:20.
  • the triglyceride which comprises stearic acid (C18:0) fatty acid residues can be any which comprises sufficient stearic acid (C18:0) fatty acid residues to provide the desired amount of such residues in the non-hydrogenated fat composition.
  • the triglyceride which comprises stearic acid (C18:0) fatty acid residues comprises 15 to 60%, more typically 20 to 40% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues in this component.
  • the triglyceride which comprises stearic acid (C18:0) fatty acid residues is not interesterified separately before being combined with the non-hydrogenated milk fat and therefore has a triglyceride ratio StStO/StOSt of less than 0.4 or less than 0.2. This ratio is discussed in detail below.
  • the triglyceride which comprises stearic acid (C18:0) fatty acid residues is preferably shea butter, or a shea fraction, most preferably shea stearin or shea olein.
  • shea butter or a shea fraction is particularly advantageous due to its high level of stearic acid (C18:0) fatty acid residues and low level of palmitic acid (C16:0) fatty acid residues.
  • the other component of the blend is non-hydrogenated milk fat.
  • the non- hydrogenated milk fat is anhydrous non-hydrogenated milk fat, which typically comprises less than 1wt% water, preferably less than 0.5wt% water, more preferably less than 0.2wt% water.
  • the non-hydrogenated milk fat is a relatively high melting point milk fat fraction.
  • Such fractions have been found to provide particularly good texturizing properties when used in the non-hydrogenated fat composition disclosed herein. Accordingly, it is preferred that the non-hydrogenated milk fat has a melting point of at least 32°C, more preferably at least 36°C, most preferably at least 40°C.
  • the precursor composition may consist entirely or essentially of the triglyceride comprising stearic acid (C18:0) fatty acid residues and the non-hydrogenated milk fat.
  • other components may be present, such as further non-hydrogenated fats.
  • Such further non-hydrogenated fats could be those high in stearic acid residues, such as e.g. cocoa butter, sal fat, illipe fat, or mango kernel fat.
  • the further non- hydrogenated fat can be a liquid oil such as e.g. sunflower oil or rapeseed oil.
  • non-hydrogenated fats are typically present in an amount up to 50wt%, preferably up to 40wt%, more preferably up to 30wt%, still more preferably up to 20wt% and most preferably up to 10wt%, based on the total weight of the non- hydrogenated fat composition.
  • the precursor composition can be interesterified by chemical or enzymatic interesterification methods as are known in the art to produce an interesterified composition.
  • interesterification can be carried out in the presence of a chemical catalyst such as sodium methylate, or in the presence of an enzyme (lipase) as the catalyst.
  • a chemical catalyst such as sodium methylate
  • an enzyme lipase
  • the interesterification process is a chemical interesterification process.
  • An interesterified composition can typically be characterised by its StStO/StOSt triglyceride ratio, where St is a stearic acid residue and O is an oleic acid residue. This ratio can be determined by High Performance Liquid Chromatography (HPLC) in combination with an Evaporative Light Scattering Detector (ELSD).
  • HPLC High Performance Liquid Chromatography
  • ELSD Evaporative Light Scattering Detector
  • the sample preparation consists of an epoxidation of the double bonds of unsaturated fatty acids.
  • the ratio can be determined by means of High Performance Liquid Chromatography (HPLC) on Silver Ion columns and detected by ELSD. These methods are known and suitable methods are available at commercial laboratories, such as Reading Scientific Services Ltd. and Mylnefield Lipid Analysis.
  • the interesterified composition of the present invention generally comprises StStO triglycerides and StOSt triglycerides, and the triglyceride ratio StStO/StOSt in the interesterified composition is usually at least 0.4, preferably at least 0.8, more preferably at least 1.2, even more preferably at least 1.5 and even more preferably at least 1.8.
  • the interesterified composition is fully interesterified and therefore has a triglyceride ratio StStO/StOSt of 2.
  • the triglyceride ratio StStO/StOSt in the non-hydrogenated fat composition is usually at least 0.4, preferably at least 0.8, more preferably at least 1.2, even more preferably at least 1.5 and most preferably at least 1.8.
  • the interesterified composition can itself form the non-hydrogenated fat composition.
  • the interesterified composition can be blended with a further triglyceride composition, to form the non-hydrogenated fat composition.
  • the addition of a further triglyceride composition can be advantageous for modifying the consistency of the composition.
  • Such further triglyceride compositions could be those high in stearic acid residues, such as cocoa butter, sal fat, illipe fat, or mango kernel fat.
  • the further triglyceride composition can be a liquid oil such as sunflower oil or rapeseed oil.
  • such further triglyceride composition are typically added in an amount up to 50wt%, preferably up to 40wt%, more preferably up to 30wt%, still more preferably up to 20wt% and most preferably up to 10wt%, based on the total weight of the non- hydrogenated fat composition.
  • the non-hydrogenated fat composition disclosed herein can be used in various applications.
  • the composition can be used as a laminating fat.
  • the fat has a plastic consistency, similar to that of the dough with which it is used.
  • the composition comprises at least 1wt% water, more preferably at least 2wt% water.
  • the non-hydrogenated fat composition is crystallised. Crystallisation can be carried out by means of a scraped surface heat exchanger, for example. Crystallising the composition can also be advantageous in other circumstances, such as when the composition is used as a component of a dough.
  • the composition can be used in an emulsion.
  • Such emulsions can be used as spreads or in baking.
  • An emulsified composition according to the present disclosure comprises water emulsified in the non-hydrogenated fat composition, wherein the amount of water in the emulsified composition is 5 to 20% by weight based on the total weight of the emulsified composition.
  • the emulsified composition is typically a water-in-oil emulsion.
  • the composition is similar to margarine, but unlike margarine it contains milk fat, which may provide an improvement in flavour.
  • the emulsified composition can be produced in the same way as margarine. Such processes are well known in the art.
  • a dough or a batter for forming an edible product wherein the dough or batter comprises a non-hydrogenated fat composition as disclosed herein.
  • the dough or batter comprises: (i) 5% to 40% by weight, based on the total weight of the dough or batter, of a non-hydrogenated fat composition as disclosed herein; (ii) 5% to 75% by weight, based on the total weight of the dough or batter, of flour; and (iii) 0% to 50% by weight, based on the total weight of the dough or batter, of sugar.
  • doughs as disclosed herein are of high quality and can be easily worked.
  • dough is considered to encompass both soft and stiff dough, which types of dough are well known in this field.
  • the dough or batter preferably comprises 10% to 35% by weight, more preferably from 15% to 30% by weight, based on the total weight of the dough or batter, of a non- hydrogenated fat composition as disclosed herein.
  • the dough or batter preferably comprises flour in amount of between 10 wt% to 70 wt%, such as 20 wt% to 65 wt%.
  • the flour is selected from cereal flour, wheat flour (strong flour, medium flour, soft flour, and the like), barley flour, rice flour, corn flour, rye flour, buckwheat flour, soy flour, and the like.
  • the dough or batter may comprise sugar in an amount of between 10 wt% and 40 wt% sugar, for example between 15 wt% and 35 wt%.
  • sugar is considered to encompass both sugars and sugar substitutes, such as artificial sweeteners.
  • the dough or batter may also comprise one or more further wet ingredients.
  • the dough or batter further comprises one or more further ingredients selected from eggs, water, liquid emulsifier, liquid sugar and syrups, milk, liquid flavours, liquid colourants, alcohols, humectants, honey, liquid preservatives, liquid sweeteners, liquid oxidising agents, liquid reducing agents, liquid anti-oxidants, liquid acidity regulators and liquid enzymes.
  • a batter as disclosed herein may comprise wet ingredients selected from water, eggs and milk, and mixtures thereof, in an amount from 20% to 90%, based on the total weight of the batter.
  • the dough or batter may also comprise one or more further dry ingredients.
  • the dough or batter further comprises one or more further ingredients selected from milk powder, sugar, sugar substitutes, protein, emulsifiers, starch, salt, spices, flavour components, powdered colourants, cocoa, thickening and gelling agents, egg powder, enzymes, gluten, preservatives, sweeteners, oxidising agents, reducing agents, anti-oxidants and acidity regulators.
  • a process for forming the dough or batter comprises blending the components (i), (ii) and (iii). It will be understood that the components of the dough can be combined using any known techniques in the art. Suitable mixing devices are well known in the art and include those, for example, sold by Hobart, Fimar, GAM, Sirman, and Sammic.
  • the dough or batter can be used to form an edible product.
  • an edible product such as a baked edible product, formed from the dough or batter disclosed herein.
  • the edible product can be a biscuit, cake, muffin, donut or pastry, for example.
  • the edible product is a biscuit.
  • These baked products are of high quality and have a thickness and diameter for a given weight of baked biscuit, which is similar to that achieved with the use of palm oil.
  • the edible product is coated, preferably with chocolate.
  • the non- hydrogenated fat composition disclosed herein can be used in such products for inhibiting the formation of bloom on the surface of the product.
  • a process for forming such an edible product which comprises cooking the dough or batter.
  • the invention provides a filling fat, which comprises the non- hydrogenated fat composition and sugar.
  • the non-hydrogenated fat composition is present in an amount of 5-95wt%, based on the total weight of the filling fat, and the sugar is present in an amount of 5-95wt% based on the total weight of the filling fat.
  • the filling fat further comprises an emulsifier.
  • the invention provides a whipped edible product, which comprises the non-hydrogenated fat composition.
  • the whipped product further comprises sugar.
  • the whipped product may further comprise an emulsifier, such as lecithin.
  • the filling fat or the whipped edible product can be used as a filling in various products, such as biscuits, doughnuts and cakes.
  • non-hydrogenated fat compositions disclosed herein are particularly suitable for use in filling fats.
  • composition A A non-hydrogenated fat composition (Composition A) was produced by interesterifying a precursor composition comprising 50wt% anhydrous milk fat having a melting point of 41 °C and 50wt% shea butter. Interesterification can be carried out by the following method:
  • the precursor composition is vacuum dried for at least 2 hours at 125 ° C, and then cooled to 85 °C. 0.2-0.3% sodium methylate is added and the oil is stirred for 1 hour under vacuum.
  • the reaction is stopped by adding 10% (based on the weight of the fat) of a 20% solution of phosphoric acid.
  • the water and fat layers are separated.
  • Warm water (70-80°C) is added continuously until the pH of the wash water is neutral.
  • the water and fat layers are separated ( e.g . by centrifuge).
  • the composition is then vacuum dried for 30 minutes at 90 °C with stirring.
  • the composition is bleached with 2% bleached soil and with a 1 %o filter aid for 30 minutes at 80-90 °C.
  • the composition is then filtered through a packed filter.
  • the interesterified product had a triglyceride ratio StStO/StOSt of 1.9 as determined by HPLC-ELSD.
  • the interesterified product was then blended with sunflower oil at a ratio of 67wt% interesterified product to 33% sunflower oil.
  • Composition 1 Palm oil
  • Composition 2 50wt% anhydrous milk fat having a melting point of 41 °C blended with 50wt% high oleic sunflower oil
  • Composition 3 30wt% anhydrous milk fat having a melting point of 41 °C blended with
  • composition 4 Interesterified palmolein IV56 The compositions are shown below:
  • Cx:y refers to a fatty acid residue having x carbon atoms and y double bonds. T indicates the presence of a trans double bond. The level is determined using fatty acid methyl esters prepared from the composition, according to lUPAC method 2.304;
  • MU FA refers to monounsaturated fatty acid residues
  • PUFA refers to polyunsaturated fatty acid residues
  • SAFA saturated fatty acid residues
  • T rans refers to trans fatty acid residues
  • SFCz°C refers to the solid fat content of the composition at temperature z, measured according to lUPAC 2.150a.
  • Composition A has higher level of C18:0 fatty acid residues and a lower level of C16:0 fatty acid residues than Compositions 1 , 2, 3 and 4. Composition A also has a higher level of polyunsaturated fatty acid residues than Compositions 1, 2, 3 and 4.
  • the fat composition was heated to 45°C. Sugar, vanillin and soy lecithin were then added. The temperature of the filling was kept at 30°C by means of a water bath.
  • the filling fat was then whipped at speed 1 for 1 minute, after which the filling fat was scraped down from the sides of the bowl.
  • the filling fat was then whipped at speed 2 for 30 seconds, after which the filling fat was scraped down from the sides of the bowl. This step was repeated three further times.
  • the creams were filled into cups, which were then stored for 5 min at 15°C.
  • the cups were then moved to 10°C for 5 min and finally to 5°C for another 5 min. After this cycle the filling has a temperature of 15°C.
  • the specific volume (ml/g) is measured by dividing the volume (ml) by the weight (g).
  • a sample cup with a volume of 100 ml can be used.
  • a penetration test is used to measure the firmness. The force necessary to achieve a penetration depth of 10 mm, under defined conditions, is measured.
  • Measurement device TA.XT 2 , Load cell: 5kg; Probe: 25mm Cylinder Aluminium Probe - P/25
  • TA.XT 2 -settings Pre-test speed: 1mm/s, Test speed: 2mm/s, Post-test speed: 2mm/s, Compression depth: 10mm
  • Sample preparation Special volume measurement cups are used for the measurement. 100ml is filled and flattened at the top.
  • Stickiness is a parameter for textural analysis of a biscuit/wafer filling. This test can be used to measure the gluing power of a filling to a biscuit or wafer. The force necessary to achieve a withdrawal after 30 seconds exerting pressure on the surface of the sample, under defined conditions, is measured and used as an index of stickiness of a filling. The greater this (negative) force, the stickier the filling.
  • Measurement device TA.XT 2 , Load cell: 5kg; Probe: 25 mm cylinder probe aluminium - P/25; Platform: 20 cm x 10 cm
  • mouthfeel, waxiness and taste are determined by tasting the product. Mouthfeel and waxiness indicate how much fat remains in the mouth after swallowing. When a greasy layer of fat sticks to the palate, the mouthfeel is bad. When the filling is very clean to eat, the mouthfeel score will be good.
  • the eating properties for Composition 4 were described as oily, slow melting with some waxy feeling.
  • the eating properties for Composition A were described as quick melting.
  • Composition 5 49 wt% shea butter and 51% anhydrous milk fat with a melting point of 41 °C.
  • Composition 6 30 wt% shea butter and 70% anhydrous milk fat with a melting point of 41 °C.
  • Composition B according to the invention was prepared by subjecting Composition 5 to an interesterification process.
  • Composition C according to the invention was prepared by subjecting Composition 6 to an interesterification process.
  • Blends comprising milk fat having a melting point of 41 °C and shea butter were produced in which the percentage of each component varied from 0% to 100% at 10% intervals.
  • the solid fat content of these compositions was measured at each of 10, 15, 20, 25, 30 and 35°C. The results are shown in Figure 1.

Abstract

A non-hydrogenated fat composition comprises a non-hydrogenated fat composition comprising at least 10% by weight stearic acid (C18:0) fatty acid residues, at least 0.2% by weight butyric acid (C4:0) fatty acid residues, and at least 0.2% by weight caproic acid (C6:0) fatty acid residues, based on the total C4-C24 fatty acid residues; the non-hydrogenated fat composition being obtainable by subjecting a precursor composition to an interesterification process to produce an interesterified composition and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; and further wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:60 to 95:5. Also provided are a process for producing the composition, a dough comprising the non-hydrogenated fat composition and various food products comprising the non-hydrogenated fat composition.

Description

NON-HYDROGENATED FAT COMPOSITION
Field of the Invention
The present invention relates to non-hydrogenated fat compositions, especially edible compositions, processes for producing such compositions and various edible products comprising such compositions.
Background to the Invention
Fat compositions are used in various food products. Non-hydrogenated fat compositions are generally preferred for their health advantages over hydrogenated fats, which in the case of a partial hydrogenation contain higher levels of trans fats. In order to ensure low levels of trans fats, many food products contain saturated fatty acids, such as palm oil, rather than partially hydrogenated fats. Palm oil has a good combination of properties for use in many food products, but the widespread production of palm oil has been the subject of environmental concern. It has also been found that excessive intake of palmitic acid, which is the primary fatty acid residue in palm oil, increases blood levels of low-density lipoprotein and total cholesterol, and so increases risk of cardiovascular diseases. Accordingly, alternatives to palm oil are sought.
The development of alternative fat compositions is not a straightforward task, however. When a fat composition is used in a dough for producing a baked product such as a biscuit or pastry, the fat composition should provide a dough which is not crumbly and has a smooth, non-sticky texture, so as to ensure that problems do not arise when cutting or laminating the dough. Moreover, the dough should not suffer from excessive “oiling out” and the baked product should itself have a smooth surface and an even colour. When a fat composition is used as a filling fat, it should have a good texture, be fast-melting and be non-waxy, so as to provide a good mouthfeel.
A further issue which can affect some products is fat blooming. This occurs when fats of one crystal form recrystallize in a different crystal form on the surface of chocolate confectionary, or when fat migrates from the interior to the surface of a coated product and recrystallizes there. In either case, recrystallization of the fat, a polymorphic transition or a crystallisation in the wrong polymorph causes the formation of visible spots at the surface of the product, a loss of shine, altered product texture and/or softening. It would be beneficial to provide fat compositions which do not suffer from blooming, or reduce blooming.
When mixtures of fats are used, the issues of compatibility and stability also arise. In particular, blends of different fat compositions can form eutectic mixtures, which have a lower melting point than either individual component of the blend. In such cases, the solid fat content of the composition is disadvantageously lowered, which can result in a texture which is less desirable in various applications.
In other cases, and in particular when using fats high in symmetrical triglycerides (SUS, in which S indicates saturated fatty acid residue, U indicates unsaturated fatty acid residue), there is a risk of the formation of large beta crystals. These crystals have a negative impact on the texture of the fat, and can also have undesirable results in baked products, especially in laminated products where it is desirable for the layers of fat to be smooth and uniform. Moreover, in filling fats these big crystals can be felt as grains in the mouth.
Summary of the Invention
The present invention provides fat compositions which can be used as alternatives to palm oil and which provide a desirable combination of properties when used in doughs or batters for baked products, as filling fats, as laminating fats or in emulsified compositions. These fat compositions also have health and environmental advantages.
According to a first aspect of the invention there is provided a non-hydrogenated fat composition comprising at least 10% by weight stearic acid (C18:0) fatty acid residues, at least 0.2% by weight butyric acid (C4:0) fatty acid residues, and at least 0.2% by weight caproic acid (C6:0) fatty acid residues, based on the total C4-C24 fatty acid residues; the non-hydrogenated fat composition being obtainable by subjecting a precursor composition to an interesterification process to produce an interesterified composition and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; and further wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:60 to 95:5.
According to a second aspect of the invention, there is provided a process for producing a non-hydrogenated fat composition comprising: subjecting a precursor composition to an interesterification process to produce an interesterified composition; and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:60 to 95:5..
In further aspects, a dough or batter and an edible product, each comprising the non- hydrogenated fat composition, are provided, as well as methods for producing these. An emulsified composition, a whipped edible product and a filling fat composition are also provided, as is the use of the non-hydrogenated fat composition for inhibiting the formation of bloom on the surface of an edible product.
The non-hydrogenated fat compositions disclosed herein are appropriate alternatives to palm oil for use in various baked products, emulsified compositions and filling fats. In baked products, the compositions provide a good quality dough or batter which can be easily worked or processed. The baked products produced using such a dough are also of high quality and have a thickness and diameter for a given weight of baked biscuit, which is similar to that achieved with the use of palm oil. The compositions also have good properties for use as laminating fats, such as an appropriate texture and solid fat content.
In filling fats, non-hydrogenated fat compositions disclosed herein have good whipping properties, are fast-melting, have a non-waxy texture and provide a good mouthfeel.
The fat compositions disclosed herein also have health advantages. In particular, they have a higher ratio of C18:0 fatty acid residues, which are believed to have a neutral effect of cholesterol, to C16:0 fatty acid residues, which are known to increase blood levels of cholesterol. The level of saturated fatty acid residues can also be maintained or decreased as compared with palm oil.
It is also believed that the use of milk fat as part of the precursor composition which is interesterified, and in particular the short chain fatty acid residues contained therein, such as C4:0 and C6:0 fatty acid residues, and especially when interesterified with a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues, reduces fat blooming in chocolate-coated products, and increases crystallisation speed in filling fats, resulting in an improved texture.
Blends of triglycerides which comprise stearic acid (C18:0) fatty acid residues with milk fat can form eutectic mixtures, which can lower the melting point of the mixture below those of both of the components individually. This problem has been solved by subjecting the blend to an interesterification process.
Brief Description of the Figure
Figure 1 is a graph which shows the solid fat content, at various temperatures, of a blend which comprises milk fat having a melting point of 41 °C and shea butter. Description of Various Embodiments
The fat composition of the present invention is a non-hydrogenated composition. The term “non-hydrogenated” has its usual meaning in the art that the fat composition, or any of its component fats, has not been subjected to a hydrogenation process. Typically, non-hydrogenated fat compositions disclosed herein comprise less than 1% by weight trans fatty acid residues, preferably less than 0.5% by weight trans fatty acid residues, based on the total C4-C24 fatty acid residues.
The term “fatty acid residue”, as used herein, refers to a C4-C24 fatty acid chain of a triglyceride. The fatty acid composition of an oil or fat can be determined by a gas chromatographic analysis of the methyl ester derivatives, prepared by transesterification. The technique of gas-liquid chromatography (GLC), also referred to as gas chromatography (GC), is a form of partition chromatography in which the mobile phase is a gas and the stationary phase is a liquid. The sample is volatilised during injection and an equilibrium is formed between the gas phase and the liquid phase, which is fixed at the inner wall of the column. When the sample contains different components, they diffuse into the liquid phase to varying degrees according to their individual equilibrium constant, and so travel down the column at different rates. This results in different retention times, and thus a physical separation. The separated components emerge from the end of the column exhibiting peaks of concentration, ideally with a Gaussian distribution. These peaks are detected by the Flame Ionization Detector (FID), which converts the concentration of the component in the gas phase into an electrical signal, which is amplified and passed to a continuous recorder, so that the progress of the separation can be monitored and quantified. A suitable method is lUPAC method 2.304.
The non-hydrogenated fat composition disclosed herein comprises at least 10% by weight stearic acid (C18:0) fatty acid residues. Preferably, the composition comprises at least 15%, more preferably at least 20% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues. Typically the composition comprises at most 60% or more usually at most 45% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues. The presence of a higher level of stearic acid (C18:0) fatty acid residues allows good properties to be achieved in doughs, baked products, filling fats and margarines, without the need for high levels of palmitic acid (C16:0) fatty acid residues. Use of fats with high levels of stearic acid (C18:0) fatty acid residues rather than palmitic acid (C16:0) fatty acid residues has the advantage that stearic acid (C18:0) fatty acid residues are believed to have a neutral effect on cholesterol levels, whereas excessive intake of palmitic acid (C16:0) is known to raise blood cholesterol levels.
Conversely, therefore, it is preferred that the non-hydrogenated fat composition comprises a low level of palmitic acid (C16:0) fatty acid residues. Preferably, the composition comprises palmitic acid (C16:0) fatty acid residues in an amount from 2% to 30%, preferably from 5% to 20%, more preferably from 7% to 16% by weight, based on the total C4-C24 fatty acid residues.
The ratio of stearic acid (C18:0) fatty acid residues to palmitic acid (C16:0) fatty acid residues in the non-hydrogenated fat composition is preferably in the range 0.5:1 to 15:1 , more preferably in the range 0.8:1 to 10:1 , still more preferably in the range 1 :1 to 5:1 , most preferably in the range 1 :1 to 4:1.
The total amount of saturated fatty acid residues in the composition is preferably from 25 to 70%, more preferably from 30% to 60%, even more preferably from 30 to 45% based on the total C4-C24 fatty acid residues. Saturated fatty acid residues are known to increase blood levels of low-density lipoprotein and total cholesterol.
The non-hydrogenated fat composition disclosed herein also comprises butyric acid (C4:0) fatty acid residues, and caproic acid (C6:0) fatty acid residues, each in an amount of at least 0.2% by weight, based on the total C4-C24 fatty acid residues. The presence of these short chain fatty acid residues, even in small amounts, and especially when interesterified with a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues, is believed to provide a reduction of fat blooming in chocolate-coated products, and an increase in crystallisation speed in filling fats, resulting in an improved texture. These short chain fatty acid residues are not generally found in vegetable fats, but are present in milk fat. Preferably, the amount of butyric acid (C4:0) fatty acid residues in the non-hydrogenated fat composition is from 0.2% to 4%, more preferably from 0.2% to 2%, most preferably from 0.3% to 1% by weight, based on the total C4-C24 fatty acid residues. Likewise, the amount of caproic acid (C6:0) fatty acid residues in the composition is preferably from 0.2% to 4%, more preferably from 0.2% to 2%, most preferably from 0.3% to 1% by weight, based on the total C4-C24 fatty acid residues.
The non-hydrogenated fat compositions disclosed herein typically contain a significant amount of oleic acid (C18:1) fatty acid residues. The non-hydrogenated fat composition preferably comprises oleic acid (C18:1) fatty acid residues in an amount from 20% to 60%, more preferably from 30% to 55% by weight, based on the total C4-C24 fatty acid residues. Oleic acid fatty acid residues are advantageously more stable than other unsaturated fatty acid residues.
In a preferred embodiment, the non-hydrogenated fat composition contains less than 1% by weight, or is entirely free of fatty acid residues from palm oil, or palm oil fractions.
The solid fat content of the non-hydrogenated fat composition at 35°C is preferably less than 15% by weight, more preferably less than 10% by weight and most preferably less than 8% by weight, based on the total weight of the composition. The solid fat content can be measured using Nuclear Magnetic Resonance (NMR) spectroscopy, as described in the lUPAC Standard Method lUPAC 2.150a or AOCS Official Method Cd 16b-93. A low solid fat content at 35°C is associated with a non-waxy mouthfeel when the composition is used as a filling fat.
The non-hydrogenated fat composition disclosed herein is obtainable by subjecting a precursor composition to an interesterification process to produce an interesterified composition and optionally blending the interesterified composition with a further triglyceride composition. The precursor composition comprises a triglyceride comprising stearic acid (C18:0) fatty acid residues and a non-hydrogenated milk fat. The weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non- hydrogenated milk fat in the range 40:60 to 95:5. The ratio is typically in the range 40:60 to 90:10, more typically in the range 45:55 to 80:20.
The triglyceride which comprises stearic acid (C18:0) fatty acid residues can be any which comprises sufficient stearic acid (C18:0) fatty acid residues to provide the desired amount of such residues in the non-hydrogenated fat composition. Typically, the triglyceride which comprises stearic acid (C18:0) fatty acid residues comprises 15 to 60%, more typically 20 to 40% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues in this component.
Typically, the triglyceride which comprises stearic acid (C18:0) fatty acid residues is not interesterified separately before being combined with the non-hydrogenated milk fat and therefore has a triglyceride ratio StStO/StOSt of less than 0.4 or less than 0.2. This ratio is discussed in detail below.
The triglyceride which comprises stearic acid (C18:0) fatty acid residues is preferably shea butter, or a shea fraction, most preferably shea stearin or shea olein. The use of shea butter or a shea fraction is particularly advantageous due to its high level of stearic acid (C18:0) fatty acid residues and low level of palmitic acid (C16:0) fatty acid residues.
The other component of the blend is non-hydrogenated milk fat. Preferably, the non- hydrogenated milk fat is anhydrous non-hydrogenated milk fat, which typically comprises less than 1wt% water, preferably less than 0.5wt% water, more preferably less than 0.2wt% water.
Preferably, the non-hydrogenated milk fat is a relatively high melting point milk fat fraction. Such fractions have been found to provide particularly good texturizing properties when used in the non-hydrogenated fat composition disclosed herein. Accordingly, it is preferred that the non-hydrogenated milk fat has a melting point of at least 32°C, more preferably at least 36°C, most preferably at least 40°C.
The precursor composition may consist entirely or essentially of the triglyceride comprising stearic acid (C18:0) fatty acid residues and the non-hydrogenated milk fat. Alternatively, other components may be present, such as further non-hydrogenated fats. Such further non-hydrogenated fats could be those high in stearic acid residues, such as e.g. cocoa butter, sal fat, illipe fat, or mango kernel fat. Alternatively, the further non- hydrogenated fat can be a liquid oil such as e.g. sunflower oil or rapeseed oil. When present, such further non-hydrogenated fats are typically present in an amount up to 50wt%, preferably up to 40wt%, more preferably up to 30wt%, still more preferably up to 20wt% and most preferably up to 10wt%, based on the total weight of the non- hydrogenated fat composition.
The precursor composition can be interesterified by chemical or enzymatic interesterification methods as are known in the art to produce an interesterified composition. For example, interesterification can be carried out in the presence of a chemical catalyst such as sodium methylate, or in the presence of an enzyme (lipase) as the catalyst. Usually the interesterification process is a chemical interesterification process. An interesterified composition can typically be characterised by its StStO/StOSt triglyceride ratio, where St is a stearic acid residue and O is an oleic acid residue. This ratio can be determined by High Performance Liquid Chromatography (HPLC) in combination with an Evaporative Light Scattering Detector (ELSD). The sample preparation consists of an epoxidation of the double bonds of unsaturated fatty acids. Alternatively, the ratio can be determined by means of High Performance Liquid Chromatography (HPLC) on Silver Ion columns and detected by ELSD. These methods are known and suitable methods are available at commercial laboratories, such as Reading Scientific Services Ltd. and Mylnefield Lipid Analysis.
Triglycerides which have been subjected to complete randomization process tend towards a statistical ratio of 2, whereas for natural triglycerides, which have not been subjected to an interesterification process, the ratio is usually in the range 0.1 to 0.2. The interesterified composition of the present invention generally comprises StStO triglycerides and StOSt triglycerides, and the triglyceride ratio StStO/StOSt in the interesterified composition is usually at least 0.4, preferably at least 0.8, more preferably at least 1.2, even more preferably at least 1.5 and even more preferably at least 1.8. In an embodiment, the interesterified composition is fully interesterified and therefore has a triglyceride ratio StStO/StOSt of 2.
The triglyceride ratio StStO/StOSt in the non-hydrogenated fat composition is usually at least 0.4, preferably at least 0.8, more preferably at least 1.2, even more preferably at least 1.5 and most preferably at least 1.8.
The interesterified composition can itself form the non-hydrogenated fat composition. Alternatively, the interesterified composition can be blended with a further triglyceride composition, to form the non-hydrogenated fat composition. The addition of a further triglyceride composition can be advantageous for modifying the consistency of the composition. Such further triglyceride compositions could be those high in stearic acid residues, such as cocoa butter, sal fat, illipe fat, or mango kernel fat. Alternatively, the further triglyceride composition can be a liquid oil such as sunflower oil or rapeseed oil. When present, such further triglyceride composition are typically added in an amount up to 50wt%, preferably up to 40wt%, more preferably up to 30wt%, still more preferably up to 20wt% and most preferably up to 10wt%, based on the total weight of the non- hydrogenated fat composition.
The non-hydrogenated fat composition disclosed herein can be used in various applications.
In one aspect, the composition can be used as a laminating fat. When used as a laminating fat, it is preferred that the fat has a plastic consistency, similar to that of the dough with which it is used. In order to provide such a consistency, it is preferred that the composition comprises at least 1wt% water, more preferably at least 2wt% water. It is also preferred that the non-hydrogenated fat composition is crystallised. Crystallisation can be carried out by means of a scraped surface heat exchanger, for example. Crystallising the composition can also be advantageous in other circumstances, such as when the composition is used as a component of a dough.
In another aspect, the composition can be used in an emulsion. Such emulsions can be used as spreads or in baking. An emulsified composition according to the present disclosure comprises water emulsified in the non-hydrogenated fat composition, wherein the amount of water in the emulsified composition is 5 to 20% by weight based on the total weight of the emulsified composition.
The emulsified composition is typically a water-in-oil emulsion. The composition is similar to margarine, but unlike margarine it contains milk fat, which may provide an improvement in flavour. The emulsified composition can be produced in the same way as margarine. Such processes are well known in the art.
In a further aspect, there is provided a dough or a batter for forming an edible product, wherein the dough or batter comprises a non-hydrogenated fat composition as disclosed herein.
In an embodiment, the dough or batter comprises: (i) 5% to 40% by weight, based on the total weight of the dough or batter, of a non-hydrogenated fat composition as disclosed herein; (ii) 5% to 75% by weight, based on the total weight of the dough or batter, of flour; and (iii) 0% to 50% by weight, based on the total weight of the dough or batter, of sugar.
It has been found that doughs as disclosed herein are of high quality and can be easily worked.
In accordance with the present disclosure the term "dough", is considered to encompass both soft and stiff dough, which types of dough are well known in this field.
The dough or batter preferably comprises 10% to 35% by weight, more preferably from 15% to 30% by weight, based on the total weight of the dough or batter, of a non- hydrogenated fat composition as disclosed herein.
The dough or batter preferably comprises flour in amount of between 10 wt% to 70 wt%, such as 20 wt% to 65 wt%. Preferably, the flour is selected from cereal flour, wheat flour (strong flour, medium flour, soft flour, and the like), barley flour, rice flour, corn flour, rye flour, buckwheat flour, soy flour, and the like.
In a preferred embodiment of the present invention, the dough or batter may comprise sugar in an amount of between 10 wt% and 40 wt% sugar, for example between 15 wt% and 35 wt%. In accordance with the present invention, the term "sugar" is considered to encompass both sugars and sugar substitutes, such as artificial sweeteners.
The dough or batter may also comprise one or more further wet ingredients. In an embodiment, the dough or batter further comprises one or more further ingredients selected from eggs, water, liquid emulsifier, liquid sugar and syrups, milk, liquid flavours, liquid colourants, alcohols, humectants, honey, liquid preservatives, liquid sweeteners, liquid oxidising agents, liquid reducing agents, liquid anti-oxidants, liquid acidity regulators and liquid enzymes. In particular, a batter as disclosed herein may comprise wet ingredients selected from water, eggs and milk, and mixtures thereof, in an amount from 20% to 90%, based on the total weight of the batter.
The dough or batter may also comprise one or more further dry ingredients. In an embodiment, the dough or batter further comprises one or more further ingredients selected from milk powder, sugar, sugar substitutes, protein, emulsifiers, starch, salt, spices, flavour components, powdered colourants, cocoa, thickening and gelling agents, egg powder, enzymes, gluten, preservatives, sweeteners, oxidising agents, reducing agents, anti-oxidants and acidity regulators.
It will be appreciated that the types and amounts of wet and dry components incorporated into the dough or batter composition will dependent on the edible food product to be formed. It is considered that a person of skill in the art in this field would be able to select the necessary components, and their relative amounts, according to the desired final product.
In a further aspect, there is provided a process for forming the dough or batter. The process comprises blending the components (i), (ii) and (iii). It will be understood that the components of the dough can be combined using any known techniques in the art. Suitable mixing devices are well known in the art and include those, for example, sold by Hobart, Fimar, GAM, Sirman, and Sammic.
The dough or batter can be used to form an edible product. Thus in a further aspect, there is provided an edible product, such as a baked edible product, formed from the dough or batter disclosed herein. The edible product can be a biscuit, cake, muffin, donut or pastry, for example. Preferably, the edible product is a biscuit. These baked products are of high quality and have a thickness and diameter for a given weight of baked biscuit, which is similar to that achieved with the use of palm oil.
In an embodiment, the edible product is coated, preferably with chocolate. The non- hydrogenated fat composition disclosed herein can be used in such products for inhibiting the formation of bloom on the surface of the product. In a further aspect, there is provided a process for forming such an edible product, which comprises cooking the dough or batter.
In a further aspect, the invention provides a filling fat, which comprises the non- hydrogenated fat composition and sugar. Preferably, the non-hydrogenated fat composition is present in an amount of 5-95wt%, based on the total weight of the filling fat, and the sugar is present in an amount of 5-95wt% based on the total weight of the filling fat. Preferably, the filling fat further comprises an emulsifier.
In a further aspect, the invention provides a whipped edible product, which comprises the non-hydrogenated fat composition. Preferably, the whipped product further comprises sugar. The whipped product may further comprise an emulsifier, such as lecithin. These filling fats and whipped products have good whipping properties, are fast-melting, have a non-waxy texture and provide a good mouthfeel.
The filling fat or the whipped edible product can be used as a filling in various products, such as biscuits, doughnuts and cakes.
The attractiveness of a filling is largely determined by its sensory properties and its appearance (hardness consistency, melt-off and flavor release). It is also important that these sensory properties are maintained over time. Accordingly, the non-hydrogenated fat compositions disclosed herein are particularly suitable for use in filling fats.
Examples
The following non-limiting Examples illustrate the present invention.
Example 1
A non-hydrogenated fat composition (Composition A) was produced by interesterifying a precursor composition comprising 50wt% anhydrous milk fat having a melting point of 41 °C and 50wt% shea butter. Interesterification can be carried out by the following method:
The precursor composition is vacuum dried for at least 2 hours at 125 ° C, and then cooled to 85 °C. 0.2-0.3% sodium methylate is added and the oil is stirred for 1 hour under vacuum. The reaction is stopped by adding 10% (based on the weight of the fat) of a 20% solution of phosphoric acid. The water and fat layers are separated. Warm water (70-80°C) is added continuously until the pH of the wash water is neutral. The water and fat layers are separated ( e.g . by centrifuge). The composition is then vacuum dried for 30 minutes at 90 °C with stirring. The composition is bleached with 2% bleached soil and with a 1 %o filter aid for 30 minutes at 80-90 °C. The composition is then filtered through a packed filter. The interesterified product had a triglyceride ratio StStO/StOSt of 1.9 as determined by HPLC-ELSD.
The interesterified product was then blended with sunflower oil at a ratio of 67wt% interesterified product to 33% sunflower oil.
The following comparative compositions were also produced:
Composition 1 : Palm oil
Composition 2: 50wt% anhydrous milk fat having a melting point of 41 °C blended with 50wt% high oleic sunflower oil
Composition 3: 30wt% anhydrous milk fat having a melting point of 41 °C blended with
70wt% high oleic sunflower oil
Composition 4: Interesterified palmolein IV56 The compositions are shown below:
Table 1
Figure imgf000016_0001
Figure imgf000017_0001
In the above table:
Cx:y refers to a fatty acid residue having x carbon atoms and y double bonds. T indicates the presence of a trans double bond. The level is determined using fatty acid methyl esters prepared from the composition, according to lUPAC method 2.304;
MU FA refers to monounsaturated fatty acid residues;
PUFA refers to polyunsaturated fatty acid residues;
SAFA refers to saturated fatty acid residues; T rans refers to trans fatty acid residues;
SFCz°C refers to the solid fat content of the composition at temperature z, measured according to lUPAC 2.150a.
Composition A has higher level of C18:0 fatty acid residues and a lower level of C16:0 fatty acid residues than Compositions 1 , 2, 3 and 4. Composition A also has a higher level of polyunsaturated fatty acid residues than Compositions 1, 2, 3 and 4.
Example 2
Two vanilla filling fats were made using Composition A and Composition 4, according to the recipe:
Table 2
Figure imgf000018_0001
The fat composition was heated to 45°C. Sugar, vanillin and soy lecithin were then added. The temperature of the filling was kept at 30°C by means of a water bath.
The filling fat was then whipped at speed 1 for 1 minute, after which the filling fat was scraped down from the sides of the bowl.
The filling fat was then whipped at speed 2 for 30 seconds, after which the filling fat was scraped down from the sides of the bowl. This step was repeated three further times.
The resulting creams were then cooled using the following procedure:
The creams were filled into cups, which were then stored for 5 min at 15°C. The cups were then moved to 10°C for 5 min and finally to 5°C for another 5 min. After this cycle the filling has a temperature of 15°C.
Example 3 The properties of the creams were then tested before and after cooling as follows: Specific volume
The specific volume (ml/g) is measured by dividing the volume (ml) by the weight (g). A sample cup with a volume of 100 ml can be used.
Firmness
A penetration test is used to measure the firmness. The force necessary to achieve a penetration depth of 10 mm, under defined conditions, is measured.
Measurement device: TA.XT2, Load cell: 5kg; Probe: 25mm Cylinder Aluminium Probe - P/25
TA.XT2-settings: Pre-test speed: 1mm/s, Test speed: 2mm/s, Post-test speed: 2mm/s, Compression depth: 10mm
Sample preparation: Special volume measurement cups are used for the measurement. 100ml is filled and flattened at the top.
Stickiness
Stickiness is a parameter for textural analysis of a biscuit/wafer filling. This test can be used to measure the gluing power of a filling to a biscuit or wafer. The force necessary to achieve a withdrawal after 30 seconds exerting pressure on the surface of the sample, under defined conditions, is measured and used as an index of stickiness of a filling. The greater this (negative) force, the stickier the filling.
Measurement device: TA.XT2, Load cell: 5kg; Probe: 25 mm cylinder probe aluminium - P/25; Platform: 20 cm x 10 cm
TA.XT2-settings: Pre-test speed: 1mm/s, Test speed: 2mm/s, Post-test speed: 5mm/s, Force: 10Og, Distance: 15mm, Hold time: 30 sec Sample preparation: Fill sample cups. Eating properties
The mouthfeel, waxiness and taste are determined by tasting the product. Mouthfeel and waxiness indicate how much fat remains in the mouth after swallowing. When a greasy layer of fat sticks to the palate, the mouthfeel is bad. When the filling is very clean to eat, the mouthfeel score will be good.
The specific volume, firmness and stickiness of the creams were measured before the cooling step, with the following results:
Table 3
Figure imgf000020_0001
The stickiness, and eating properties were assessed after cooling, with the following results: Table 4
Figure imgf000020_0002
The eating properties for Composition 4 were described as oily, slow melting with some waxy feeling. The eating properties for Composition A were described as quick melting. Example 4
Two comparative fat compositions were prepared:
Composition 5: 49 wt% shea butter and 51% anhydrous milk fat with a melting point of 41 °C. Composition 6: 30 wt% shea butter and 70% anhydrous milk fat with a melting point of 41 °C.
Composition B according to the invention was prepared by subjecting Composition 5 to an interesterification process.
Composition C according to the invention was prepared by subjecting Composition 6 to an interesterification process.
The compositions are shown below, together with their solid fat content. Table 5
Figure imgf000021_0001
Figure imgf000022_0001
When using an interesterification process, a higher solid fat content is obtained, which provides a more suitable firmness profile for laminated baked products, for example. This also indicates improved compatibility within the composition.
Example 5
Blends comprising milk fat having a melting point of 41 °C and shea butter were produced in which the percentage of each component varied from 0% to 100% at 10% intervals. The solid fat content of these compositions was measured at each of 10, 15, 20, 25, 30 and 35°C. The results are shown in Figure 1.
It can be seen in Figure 1, that the solid fat content of the blend reaches a minimum, which is lower than the solid fat content of either individual component of the blend. This indicates that the mixture is eutectic.

Claims

Claims
1. A non-hydrogenated fat composition comprising at least 10% by weight stearic acid (C18:0) fatty acid residues, at least 0.2% by weight butyric acid (C4:0) fatty acid residues, and at least 0.2% by weight caproic acid (C6:0) fatty acid residues, based on the total C4-C24 fatty acid residues; the non-hydrogenated fat composition being obtainable by subjecting a precursor composition to an interesterification process to produce an interesterified composition and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising at least 10% stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; and further wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:60 to 95:5.
2. The non-hydrogenated fat composition of claim 1 , wherein the interesterified composition comprises StStO triglycerides and StOSt triglycerides, and the triglyceride ratio StStO/StOSt in the interesterified triglyceride comprising stearic acid (C18:0) fatty acid residues is at least 0.4, preferably at least 0.8, more preferably at least 1.2, even more preferably at least 1.5, even more preferably at least 1.8 and most preferably about 2.
3. The non-hydrogenated fat composition of claim 1 or claim 2, wherein the triglyceride comprising stearic acid (C18:0) fatty acid residues is shea butter, or a shea fraction such as shea stearin or shea olein, preferably shea olein.
4. The non-hydrogenated fat composition of any preceding claim, wherein the composition comprises at least 15%, preferably at least 20% by weight stearic acid (C18:0) fatty acid residues, based on the total C4-C24 fatty acid residues.
5. The non-hydrogenated fat composition of any preceding claim, wherein the composition comprises palmitic acid (C16:0) fatty acid residues in an amount from 2% to 30%, preferably from 5% to 20%, more preferably from 7% to 16% by weight, based on the total C4-C24 fatty acid residues.
6. The non-hydrogenated fat composition of any preceding claim, wherein the ratio of stearic acid (C18:0) fatty acid residues to palmitic acid (C16:0) fatty acid residues in the non-hydrogenated fat composition is in the range 0.5:1 to 15:1 , preferably in the range 0.8:1 to 10:1 , more preferably in the range 1:1 to 5:1 , most preferably in the range 1:1 to 4:1.
7. The non-hydrogenated fat composition of any preceding claim, wherein the composition comprises oleic acid (C18:1) fatty acid residues in an amount from 20% to 60%, preferably from 30% to 55% by weight, based on the total C4-C24 fatty acid residues.
8. The non-hydrogenated fat composition of any preceding claim, wherein the non- hydrogenated milk fat comprises less than 1wt% water, preferably less than 0.5wt% water, more preferably less than 0.2wt% water.
9. The non-hydrogenated fat composition of any preceding claim, wherein the non- hydrogenated milk fat has a melting point of at least 32°C, more preferably at least 36°C, most preferably at least 40°C.
10. The non-hydrogenated fat composition of any preceding claim, wherein the composition comprises at least 1wt% water, preferably at least 2wt% water.
11. A process for producing a non-hydrogenated fat composition comprising: subjecting a precursor composition to an interesterification process to produce an interesterified composition; and optionally blending the interesterified composition with a further triglyceride composition; wherein the precursor composition comprises: a triglyceride comprising stearic acid (C18:0) fatty acid residues; and a non-hydrogenated milk fat; wherein the weight ratio of the triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat is in the range 40:60 to 95:5.
12. The process of claim 11, wherein the non-hydrogenated fat composition comprises at least 10% by weight stearic acid (C18:0) fatty acid residues, at least 0.2% by weight butyric acid (C4:0) fatty acid residues, and at least 0.2% by weight caproic acid (C6:0) fatty acid residues, based on the total C4-C24 fatty acid residues.
13. The process of claim 11 or claim 12, further comprising forming the precursor composition by blending a triglyceride comprising stearic acid (C18:0) fatty acid residues and a non-hydrogenated milk fat at a weight ratio of the a triglyceride comprising stearic acid (C18:0) fatty acid residues to the non-hydrogenated milk fat in the range 40:60 to 95:5.
14. The process of any of claims 11 -13, wherein the triglyceride comprising stearic acid (C18:0) fatty acid residues is shea, or a shea fraction, preferably shea olein.
15. The process of any of claims 11-14, wherein the interesterified composition comprises StStO triglycerides and StOSt triglycerides, and the triglyceride ratio StStO/StOSt in the interesterified triglyceride comprising stearic acid (C18:0) fatty acid residues is at least 0.4, preferably at least 0.8, more preferably at least 1.2, even more preferably at least 1.5 and most preferably at least 1.8.
16. The process of any of claims 11-15, wherein the non-hydrogenated fat composition comprises at least 15%, preferably at least 20% by weight stearic acid (C18:0) fatty acid residues.
17. The process of any of claims 11-16, wherein the non-hydrogenated fat composition comprises palmitic acid (C16:0) fatty acid residues in an amount from 2% to 30%, preferably from 5% to 20%, more preferably from 7% to 16% by weight, based on the total C4-C24 fatty acid residues.
18. The process of any of claims 11-17, wherein the ratio of stearic acid (C18:0) fatty acid residues to palmitic acid (C16:0) fatty acid residues in the non-hydrogenated fat composition is in the range 0.5:1 to 15:1 , preferably in the range 0.8:1 to 10:1 , more preferably in the range 1 :1 to 5:1, most preferably in the range 1:1 to 4:1..
19. The process of any of claims 11-18, wherein the non-hydrogenated fat composition comprises oleic acid (C18:1) fatty acid residues in an amount from 20% to 60%, preferably from 30% to 55% by weight, based on the total C4-C24 fatty acid residues.
20. An emulsified composition comprising water emulsified in a non-hydrogenated fat composition according to any of claims 1-10, wherein the amount of water in the emulsified composition is 5 to 20% by weight based on the total weight of the emulsified composition.
21. A dough or a batter for forming an edible product, wherein the dough or batter comprises a non-hydrogenated fat composition according to any of claims 1-10.
22. The dough or batter of claim 21 , which comprises:
(i) 5% to 40% by weight, based on the total weight of the dough or batter, of a non-hydrogenated fat composition according to any of claims 1-10;
(ii) 5% to 75% by weight, based on the total weight of the dough or batter, of flour; and
(iii) 0% to 50% by weight, based on the total weight of the dough or batter, of sugar.
23. The dough or batter of claim 21 or claim 22, further comprising one or more further ingredients selected from eggs, water, liquid emulsifier, liquid sugar and syrups, milk, liquid flavours, liquid colourants, alcohols, humectants, honey, liquid preservatives, liquid sweeteners, liquid oxidising agents, liquid reducing agents, liquid anti-oxidants, liquid acidity regulators and liquid enzymes.
24. The dough or batter of any of claims 21-23, further comprising one or more further ingredients selected from milk powder, sugar, sugar substitutes, protein, emulsifiers, starch, salt, spices, flavour components, powdered colourants, cocoa, thickening and gelling agents, egg powder, enzymes, gluten, preservatives, sweeteners, oxidising agents, reducing agents, anti-oxidants and acidity regulators.
25. An edible product, such as a baked edible product, formed from a dough or a batter according to any of claims 21-24.
26. An edible product, such as a baked edible product, comprising a fat composition according to any of claims 1-10.
27. An edible product according to claim 25 or claim 26, wherein the product is a biscuit, cake, muffin, donut or pastry.
28. A process for producing a dough or a batter according to any of claims 22-24 comprising blending components (i), (ii) and (iii).
29. A process for forming an edible product according to any of claims 25-27, comprising cooking a dough or batter according to any of claims 21-24.
30. Use of a non-hydrogenated fat composition according to any of claims 1-10 for inhibiting the formation of bloom on the surface of an edible product.
31. A whipped edible product comprising a non-hydrogenated fat composition according to any of claims 1-10.
32. The whipped edible product of claim 31 , further comprising sugar.
33. A filling fat comprising a non-hydrogenated fat composition according to any of claims 1-10 and sugar.
34. The filling fat of claim 31 , further comprising an emulsifier.
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