WO2021099583A1 - Battery housing for a motor vehicle - Google Patents

Battery housing for a motor vehicle Download PDF

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Publication number
WO2021099583A1
WO2021099583A1 PCT/EP2020/082916 EP2020082916W WO2021099583A1 WO 2021099583 A1 WO2021099583 A1 WO 2021099583A1 EP 2020082916 W EP2020082916 W EP 2020082916W WO 2021099583 A1 WO2021099583 A1 WO 2021099583A1
Authority
WO
WIPO (PCT)
Prior art keywords
flange
bearing
battery module
frame
battery
Prior art date
Application number
PCT/EP2020/082916
Other languages
German (de)
French (fr)
Inventor
Alexander GÜNTHER
Original Assignee
Kirchhoff Automotive Deutschland Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kirchhoff Automotive Deutschland Gmbh filed Critical Kirchhoff Automotive Deutschland Gmbh
Publication of WO2021099583A1 publication Critical patent/WO2021099583A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/34Nozzles; Air-diffusers
    • B60H1/3414Nozzles; Air-diffusers with means for adjusting the air stream direction
    • B60H1/3421Nozzles; Air-diffusers with means for adjusting the air stream direction using only pivoting shutters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0007Measures or means for preventing or attenuating collisions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/242Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/574Devices or arrangements for the interruption of current
    • H01M50/579Devices or arrangements for the interruption of current in response to shock
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0455Removal or replacement of the energy storages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the invention relates to a battery housing for a motor vehicle with at least one battery module and a frame surrounding the battery module, on which the battery module is fixed.
  • Electric or hybrid motor vehicles are equipped with battery modules to enable electric ferry operation.
  • the battery module belonging to the vehicle or a multiplicity of individual battery modules are arranged in a battery housing.
  • a battery housing comprises a frame which encloses the battery modules in the x-y plane of a vehicle.
  • the frame also serves to protect the battery modules from mechanical damage.
  • the battery modules are fixed to the frame within the battery housing.
  • Battery modules especially floch-voltage battery modules, such as those used for the motor vehicles in question, are extremely sensitive to deformation: they pose an increased risk if they are damaged.
  • the crash behavior of a battery housing is therefore of crucial importance for overall safety.
  • the aim is to ensure that the battery modules are not deformed or not deformed to any significant extent, even in the event of a crash, in order to reduce the dangers emanating from a damaged battery module.
  • a battery housing To increase the crash performance of a battery housing, it is known to reinforce and stiffen it. This can be done, for example, by integrating transverse and / or longitudinal struts in the battery module recording.
  • the aim of such a measure is to pass the force acting on one side of the battery housing through the batterie housing without deformation.
  • the struts are connected to the inside of the frame for this purpose with their end faces.
  • the struts form a compartment within the frame. At least one battery module is inserted into each compartment of such a compartment. These are then also set on at least one such strut.
  • the required multiplicity of reinforcing struts is perceived as disadvantageous, since it is not the volume provided by the frame, but rather is only partially used as a battery volume due to the struts can be.
  • a higher number of reinforcement struts increases the weight that cannot be used as a battery volume.
  • a reinforced frame is used, either through a larger cross-sectional dimensioning of the same or through a design of the same with a greater wall thickness. This also increases the weight of the battery housing.
  • DE 10 2018 112 141 A1 discloses a drive battery assembly which comprises a battery pack and a fuse assembly, the latter securing the battery pack to a vehicle structure.
  • the fuse assembly is configured in such a way that it can move from a first position to a second position in response to a load, in order in this way to enable a movement of the battery pack relative to the vehicle structure.
  • DE 102010050609 A1 discloses a folded arrangement of a carrier element on a body of a motor vehicle, in which the carrier element is held on the body.
  • DE 197 38 620 C1 shows a battery carrier for a T r sos- battery of an electric vehicle, wherein the battery carrier comprises a battery tray for receiving the traction battery.
  • the object of the invention is to propose a battery housing for a motor vehicle driven by an electric or hybrid motor, in which the battery modules are better protected in the event of a crash, without, at least without, any significant loss in terms of the available battery volume.
  • a battery housing mentioned at the beginning in which the battery module is connected to the frame on a first side by at least one fixed bearing and on a second side by at least one floating bearing, the battery module being connected to the frame by at least one Floating bearing is positively fixed in the z-direction and a relative movement between the frame and the battery module is possible due to a deformation of the frame.
  • the z-direction is defined as the one corresponding to the direction of gravity.
  • the x and y directions lie in the plane orthogonal to the z direction and are each arranged orthogonally to one another.
  • These directional information is the directional information typically used in a vehicle, with the z-direction pointing in the vertical direction, the x-direction in the longitudinal direction of the vehicle and the y-direction in the transverse direction of the vehicle. In the following explanations, however, these directions are not necessarily to be equated with the directions of a vehicle.
  • the frame to which the battery module is connected can be deformed in the x and / or y direction without damaging a battery module connected to it.
  • a certain deformation of the frame is accepted in this battery housing to protect the battery module or modules contained therein in order to avoid damage to the battery modules up to at least a certain deformation force.
  • a battery module located adjacent to the frame within the battery housing is decoupled from a deformation movement in the x or y direction.
  • Such a relative movement can, depending on the deformation, be locally pronounced be. This is the case, for example, if the frame is not deformed over its entire length, but only in a partial section, for example as part of a pole test in which a side impact is simulated.
  • the battery module is connected to the frame on a first side by a fixed bearing. It is also possible that the battery module is fixed on several sides by means of a fixed bearing on the frame by means of a fixed bearing.
  • the term “frame” is to be understood as the structure that encloses a battery module. This can be about the outside frame of the battery housing as well as a section of the same, in which case a battery module next to this frame section can be framed by longitudinal and / or transverse struts. In such a case, these together with the outer frame piece form the frame of a battery module in question.
  • struts a compartment is formed within the Batteriege housing, each battery module located in such a compartment is enclosed by its own frame.
  • the battery module is connected to the frame or the frame piece by means of a floating bearing at least on the side on which a deformation is to be permitted.
  • the floating bearing fixes the battery module in a form-fitting manner with respect to the frame, at least in the z-direction.
  • the battery module is thus guided in the plane spanned by the x and y directions.
  • the floating bearing is designed in such a way that it allows the permitted deformation path of the frame in relation to the battery module.
  • the connection of the battery module to the frame is designed in such a way that the frame can be deformed to the permitted extent without the deformation being transmitted to the battery module.
  • the deformation path is several millimeters in size. This can therefore be> 1 mm,> 2 mm,> 3 mm,> 5 mm,> 10 mm or even> 20 mm.
  • This consortium takes advantage of concept that there must be a certain distance anyway between a side surface of the battery module facing the frame and the frame. This distance or part of this distance is used as an approved deformation path in the battery module according to the invention, as a departure from previously known battery housings.
  • the frame piece forming the floating bearing can be moved relative to the battery module without having to accept damage to the battery module connected to the frame piece.
  • the frame piece connected to the battery module by means of the floating bearing can be designed so that the permitted deformation is elastic in whole or in part.
  • plastic deformation - in whole or in part - this can be used as an indication to check the battery housing or the battery modules contained therein, with ultimately only a check of that battery module is required to which a frame piece is deformed.
  • the battery module In the floating bearing, the battery module is fixed with respect to the typically occurring impacts in the z-direction with respect to the frame. Due to the positive fixation in the z-direction, a contact surface is provided between the battery module and the frame, which has a positive effect on any cooling of the battery module that may be required.
  • the fixation in the z-direction within the floating bearing can also be done with a certain preload. This improves the contact between the battery module and the frame.
  • the associated frictional adhesion between the frame and the battery module will usually be chosen so that the force required to overcome the frictional adhesion is not particularly great in order not to impair the effect of the floating bearing by excessive frictional forces.
  • the floating bearing can be designed differently.
  • the floating bearing is supported by a flange carried by one of the two bearing partners - the frame and the battery module and a flange bearing provided by the other storage partner is formed.
  • the flange and / or the flange bearing has a recess.
  • the recess is designed with such a width that a relative movement between the frame and the battery module is possible to the desired or permitted extent. The recess therefore serves to provide an adjustment mobility in the direction in which the floating bearing does not fix the battery module in relation to the frame.
  • the flange has the recess and the flange bearing is provided by a support flange together with a screw having a head, the screw with its shaft reaching through the recess of the flange and being fixed in the support flange.
  • a positive fit of the flange on the support flange on the one hand and on the head of the screw on the other hand provides a fixation or positive fit in the z-direction.
  • one or more disks which enlarge the screw head from its effective surface are arranged between the flange and the screw head.
  • the flange is basically not braced with respect to the support flange by the screw, but is only fixed in its z-direction.
  • the screw can have a threaded shaft that engages the support flange and is followed by a spacer shaft section corresponding to the length of the thickness of the flange and possibly the thickness of a washer on the head of the screw . From the shank section has a larger diameter than the Ge threaded shaft and forms with its end facing the threaded shaft egg NEN stop that acts against the top of the support flange. This limits the screw-in depth of such a screw.
  • connection member with a flange receptacle in which an edge region of the flange recess engages and in which the edge region in z- Alignment can be held with bias is arranged.
  • the connection member with its flange receptacles is double-C-shaped in a longitudinal section.
  • the connection member is held on the flange by the engagement of edge regions of the recess of the flange in the flange receptacles.
  • the connecting member itself is held ver slidably in the recess. It can be provided that the connecting member is designed as a double-flush sleeve or as a sliding block.
  • the form fit between the material surrounding the flange recess and the flange receptacle of the connecting member ensures that the bearing partners are fixed in the z-direction. If the connecting element is connected to the flange in the z-direction under tension, this in turn has a positive effect on heat transfer between the battery module and the frame.
  • the connecting member only has a one-sided collar.
  • the counter bearing to this first collar can be provided by the warehouse partner.
  • the bearing partner and the collar of the connecting link jointly represent the flange mount.
  • the flange bearing is provided as a rail arrangement which delimits in the z-direction and in which the flange engages.
  • the base of the rail arrangement - the bottom of the groove formed by the two rails of the rail arrangement - is spaced apart from the flange end.
  • the framing of the flange by the spaced-apart rails forming the rail arrangement provides a form-fitting fixation in the z-direction.
  • the battery module is fixed in the floating bearing in the transverse direction to the intended direction of deformation of the frame with respect to the battery module.
  • a movement between the frame and the battery module is only possible in one direction, i.e. either in the x or in the y direction.
  • the recess is designed in the manner of an elongated hole. This guide, designed as an elongated hole, is preferably open along one side.
  • the floating bearing is designed to allow freedom of movement in only one direction, and if a connection is made between the frame and battery module by means of a connection element, the connection element has flat surfaces in the direction to be additionally fixed. As a result of the flat design, a force to be transmitted between the battery module and the frame can be transmitted flat, so that a deformation of the recess or the connecting member is prevented.
  • one of these bearing partners can also have a flange and the other a flange bearing.
  • the two flange partners are not only fixed in the z direction, but also in the x and y directions. This can be realized, for example, by a conventional connection of a battery module to a frame piece by means of a fastening screw which penetrates a flange opening and is fixed with its screw shaft in the flange bearing.
  • the frame for the formation of the fixed bearing carries the flange bearing, which has a flange bearing undercut in the direction of the battery module on its flange contact side, so that the flange attached to it has a bearing to engage in the undercut of the flange angled extension carries and that a flange übergrei fendes, fixed on the flange bearing clamping part is provided, through which the flange with its extension in the undercut of the flange stop in the transverse direction to the longitudinal extent of the flange and in the z-direction form-fitting and in the direction of The longitudinal extension of the flange is held by friction.
  • the angled extension of the battery module can be L-shaped, for example.
  • the formation of the flange bearing with a U-shaped profiled top is a form circuit between the free leg of the angled extension of the Battery module possible in both directions transversely to the longitudinal extension of the flange bearing.
  • additional elements can be arranged as flange bearings within the U-profile to form a form fit. This can be given, for example, by a section of a clamping part. As clamping elements, which clamp the angled extension between the clamping part and the U-profile, screws can be provided.
  • the battery housing can be designed to accommodate a plurality of battery modules.
  • the frame described above is part of a frame structure, which is formed from an outside circumferential frame structure and reinforcing struts present within the frame structure.
  • the floating bearing is located between the battery module and the surrounding frame structure.
  • the frame structure running around the outside is the structure that is deformed in the event of a crash.
  • the fixed bearing is then located between the battery module and a reinforcement strut.
  • the frame according to the invention is then formed by at least one reinforcing strut or a portion thereof and a portion of the circumferential frame structure.
  • Fig. 1a A battery housing according to the invention with removed cover part in a plan view of the lower part of the battery housing with battery modules located therein
  • Fig. 1b The battery housing shown in Figure 1 a in a part cross-section along the line AA,
  • Fig. 1c the partial cross-section shown in Figure 1b in an enlarged detailed view of the Ausnit shown in Fig. 1b,
  • Fig. Id the battery housing according to Figure 1a after a deformation of an outer frame piece
  • Fig. 1e The detail enlargement shown in Figure 1c in a view corresponding to that of Figure 1c, but after the deformation according to Figure 1d,
  • Fig. 2b this further embodiment in a sectional view along the line B-B of Figure 2a,
  • Fig. 2c in a further sectional view along the line A-A of Fig. 2a,
  • FIG. 5 shows an embodiment of a floating bearing according to the invention for connecting a battery module to a frame structure according to a fifth embodiment
  • FIG. 1 a shows a battery housing 1 according to the invention, the cover of which has been removed to allow a view into the battery housing 1 and is not shown in the figures.
  • the battery housing 1 is formed by a circumferential frame structure 2 and reinforcement struts 3, 4 within the frame structure 2.
  • the circumferential frame structure 2 and the reinforcing struts 3, 4 are formed from box profiles.
  • the circumferential frame structure 2 has a larger cross section than the reinforcement struts 3, 4.
  • the circumferential frame structure 2 forms together with the reinforcement struts 3, 4 a frame.
  • Battery modules 5, 5a, 5b, 5c are inserted into the frame. Each battery module 5, 5a-5c is enclosed by a frame R due to the frame.
  • each frame R is formed by a part of the surrounding frame structure 2 and a section of the reinforcement struts 3, 4 in each case. This is indicated in Figure 1 a with a dashed line.
  • the battery modules 5, 5a - 5c are each closed to the opposite frame parts.
  • the connection of the battery modules 5, 5a-5c to their respective frame 2 is explained in more detail below with reference to the battery module 5.
  • the battery modules 5a-5c are connected to their frame in the same way. The following statements therefore apply equally to the battery modules 5a-5c.
  • the battery module 5 is connected on a first side 6 by a fixed bearing to the frame R, which in this regard is formed by a portion of the reinforcing strut 3. With its opposite side 7, the battery module 5 is connected to the reinforcing strut 3 opposite portion of the frame structure 2, ruled out by a floating bearing.
  • Figure 1 b shows the battery housing 1 shown in Figure 1 a on the section line A-A.
  • the circumferential frame structure 2 and the reinforcing strut 3 and the battery module 5 located between these two parts of the frame R can be seen.
  • the floating bearing connection between the battery module 5 and the frame structure 2, hence the design of the floating bearing, is shown in FIG.
  • the floating bearing is formed by a flange 8 carried by one of the two bearing partners - here the battery module 5 - and a flange bearing 9 provided by the other bearing partner - here the frame R in the form of a section of the surrounding frame structure 2.
  • the flange 8 of the battery module 5 has a recess 10 on.
  • This recess 10 is designed in the manner of an elongated hole which is open at the end towards the circumferential frame structure 2.
  • the flange bearing 9 comprises a support flange 11 on the one hand and a screw 12 with a head 13 engaging therein.
  • the support flange forms the support for the flange 8 of the battery module 5.
  • the diameter of the head 13 is greater than the clear width of the recess 10 in x Direction.
  • the flange 8 is thus between the top of the support flange
  • the battery module 5 is fixed to the circumferential frame structure 2 in the z-direction.
  • an adjustability in y- Given direction the space required between the circumferential frame structure 2 and the end of the battery module 5 facing the frame structure 2 is used for the purpose of mounting and ventilating the battery module 5.
  • the engagement of the screw 12 in the arrangement of battery module 5 and frame structure shown in FIG. 1c 2 takes place within the recess at a position that there is space between the screw shaft and the end of the recess 10 on the battery module side for the frame structure part to be adjusted with respect to the battery module 5.
  • FIGS. 1 a and 1 b Such a relative movement between the frame structure 2 and the battery module 5 can be caused by a deformation of the surrounding frame structure 2.
  • a post 16 is drawn in for illustration purposes, which in these two figures rests against the circumferential frame structure 2 on the outside in the region of the battery module 5. While FIGS. 1 a - 1 c show the floating bearing with which the battery module 5 is connected to the frame structure 2 in its normal position, FIGS. 1 d and 1 e show the battery housing 1 or the arrangement between the battery module 5 and the surrounding frame structure 2 according to a local deformation.
  • the post 16 for simulating a side impact on the battery housing 1 is shown as a deformation-triggering obstacle.
  • FIGS. 1d and 1e show the simulated side impact on the post 16, carried out with the maximum permissible force that can be absorbed by the battery housing 1.
  • the distance 14 between the support flange 11 and the battery module 5 is almost no longer present.
  • the force acting locally on the outside of the frame structure 2 as a result of the side impact has indeed led to a deformation of the frame piece of the frame R provided by the frame structure 2. Due to the floating bearing connection of the battery module 5 to the frame structure 2, however, this deformation energy is not transmitted to the battery module 5, but has been absorbed by the permitted deformation.
  • the battery riemodul 5 therefore remains undamaged despite deformation of part of its frame R.
  • the design of the recess 10 as an elongated hole also represents a fixation of the battery module 5 in the x-direction in the simulation described above. Due to the permitted deformation of the frame structure 2 with respect to the neighboring battery modules, here: the battery module 5, a higher deformation force can be absorbed by this, the battery modules contained in the battery housing 2 remaining damage-free.
  • the screw 12 has a threaded shaft engaging in the support flange 11, which is smaller in diameter than a spacing shaft located between the threaded shaft and head 13.
  • the screw 12 does not brace the flange 8 with the support flange 11, but rather limits the screw-in depth in the z-direction, so that the flange 8 can move freely in the intended direction.
  • the battery module 5 is connected to the frame structure 2 with a plurality of such connections arranged at a distance from one another.
  • FIGS. 2a to 2c show, in a further exemplary embodiment, a battery module 5.1, which is connected on one side to part of a circumferential frame structure 2.1.
  • Figure 2b shows the floating bearing in a first cross section.
  • the floating bearing is basically constructed like that of the battery riegeophuses 1, with which the battery module 5 is connected to the surrounding frame structure 2.
  • the battery module 5.1 thus has a flange 8.1 into which a recess 10.1 open at the end is made in the manner of an elongated hole.
  • the connecting member 16 is penetrated by a screw 12.1.
  • the screw 12.1 has a screw head 13.1, which with its underside on the connecting member works.
  • the connecting member 16 rests on the support flange 11.1 of the surrounding frame structure 2.1.
  • the connecting member 16 serves as a spacer between the screw head 13.1 and the support flange 11.1 of the surrounding frame structure 2.1, which in this embodiment provides the flange bearing.
  • FIG. 2c shows the described arrangement in a sectional view orthogonal to FIG. 2b.
  • the connecting member 16 has a flange receptacle provided by two collars 17, 18 into which the flange 8.1 of the battery module 5.1 engages.
  • at least one of the two collars 17, 18, here on both collars 18, 19, is made in the notch base 19 running in the transverse direction of the screw.
  • a preload can be applied to the flange 8.1, by means of which tolerances in the thickness of the flange 8.1 can also be compensated if a system under a certain preload is desired. This is useful for heat transfer.
  • Figure 2d shows the connecting member 16 in a perspective view.
  • the flange receptacles formed by the collars 17, 18 on two opposite sides can be clearly seen therein, as can the central bore through which the shaft of the screw 12.1 is penetrated.
  • FIG. 3 shows a further alternative embodiment of the design of a floating bearing between a battery module 5.2 and a circumferential frame structure 2.2.
  • the flange bearing is designed as a rail arrangement.
  • the rail arrangement is formed by a first rail 20 and a second rail 21 running parallel and at a distance from it. Due to the distance between the two rails 20, 21 there is a groove between them.
  • the flange 8.2 of the battery module 5.2 engages in this so that a form fit between the rails 20, 21 and the flange 8.2 of the battery module 5.2 is provided in the z-direction.
  • a distance is left between the end of the flange 8.2 of the battery module 5.2 and the rail base 22.
  • a flange bearing formed from two rails can also be part of the battery module.
  • FIG. 1 Such a configuration of a floating bearing for connecting a battery module 4.3 to a frame structure 2.3 is shown in FIG.
  • the battery module 5.3 carries the flange bearing, formed from two rails 20.1, 21 .1, while the surrounding frame structure 2.3 carries the flange 8.3.
  • the flange 8.3 engages in the groove formed by the rails 20.1, 21 .1 and is guided in this way in the z-direction.
  • FIG. 3 the further statements relating to the exemplary embodiment in FIG. 3 apply equally to this embodiment.
  • FIG. 5 shows a configuration, similar to the exemplary embodiment in FIG. 3, of providing a floating bearing for connecting a battery module 5.4 to a circumferential frame structure 2.4.
  • the rail arrangement is not provided by two rails molded onto the frame structure 2.4, but rather by a rail profile 23 with a U-shaped cross section.
  • the rail profile is with its open side facing the battery module 5.4 on a connection flange 24, integrally formed on the frame structure 4.2 and is connected to this at a suitable point by screws.
  • Figure 6a and 6b show a fixed bearing connection of adjacent battery modules on the reinforcement strut 3.1 of a further battery housing ses.
  • the battery modules 5.5, 5.6 arranged adjacent to the reinforcement strut 3.1 are connected to the circumferential frame structure 2.5 with their sides opposite the fixed bearing by a floating bearing, as described for the embodiment of the battery housing 1.
  • the fixed bearing connection can be designed like the loose bearing connection, namely in that one of the two bearing partners provides a flange and the other bearing partner provides a flange bearing and both bearing partners are fixed to one another and an adjustment of the bearing partners in x-, y- , and z-direction is not possible.
  • the battery modules 5, 5a-5c each have a flange which rests on the upper side of the reinforcement strut 3 and is fastened to the reinforcement strut 3 by means of screws.
  • the flanges 25, 25a each carry an extension 26, 26a angled with respect to its flat extension.
  • the direction of the bend is directed towards the upper end of the reinforcement strut 3.1.
  • the reinforcement strut 3.1 is on the top U-shaped per filiert.
  • the angled extensions 26, 26a of the flanges 25, 25a engage in this undercut formed from the viewing direction of the respective battery module 5.5 or 5.6.
  • the battery modules 5, 5.6 in the direction of the reinforcing strut 3.1 are pioneeringly positively connected to this.
  • the fixed bearing also includes a clamping part 28, which starts from a central abutment bar (not recognizable in FIG the flanges 25, 25a engages. This is fastened to the reinforcement strut 3.1 by a few screws 29 arranged at a distance from one another.
  • Circumferential frame structure 3 3.1, 4 reinforcement struts, 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5a, 5b, 5c battery modules

Abstract

The invention relates to a battery housing for a motor vehicle comprising at least one battery module (5) and a frame (R) surrounding the battery module (5) and secured to the battery module (5). The battery module (5) is connected to the frame (R) on a first side (6, 6.1) via at least one fixed bearing and on a second side (7, 7.1) via at least one floating bearing, wherein the battery module (5) is interlockingly fixed in the z-direction relative to the frame (R) via the at least one floating bearing and a relative movement between the frame (R) and the battery module (5) is possible as a result of a deformation of the frame (R).

Description

Batteriegehäuse für ein Kraftfahrzeug Battery case for a motor vehicle
Die Erfindung betrifft ein Batteriegehäuse für ein Kraftfahrzeug mit zumin dest einem Batteriemodul und einem das Batteriemodul einfassenden Rah men, an dem das Batteriemodul festgelegt ist. The invention relates to a battery housing for a motor vehicle with at least one battery module and a frame surrounding the battery module, on which the battery module is fixed.
Elektromotorische oder hybridmotorisch angetriebene Fahrzeuge sind mit Batteriemodulen ausgestattet, um einen elektrischen Fährbetrieb zu ermög lichen. Das dem Fahrzeug zugehörige Batteriemodul bzw. eine Vielzahl von einzelnen Batteriemodulen sind in einem Batteriegehäuse angeordnet. Ein solches Batteriegehäuse umfasst einen Rahmen, der die Batteriemodule in der x-y-Ebene eines Fahrzeugs einfasst. Der Rahmen dient maßgeblich auch zum Schutze der Batteriemodule vor mechanischen Beschädigungen. Die Batteriemodule sind innerhalb des Batteriegehäuses an dem Rahmen festgelegt. Electric or hybrid motor vehicles are equipped with battery modules to enable electric ferry operation. The battery module belonging to the vehicle or a multiplicity of individual battery modules are arranged in a battery housing. Such a battery housing comprises a frame which encloses the battery modules in the x-y plane of a vehicle. The frame also serves to protect the battery modules from mechanical damage. The battery modules are fixed to the frame within the battery housing.
Batteriemodule, vor allem Flochvoltbatteriemodule, wie diese für die in Rede stehenden Kraftfahrzeuge eingesetzt werden, sind äußerst deformations sensitiv: Von ihnen geht eine erhöhte Gefahr aus, wenn sie beschädigt wer den. Das Crash-Verhalten eines Batteriegehäuses ist somit von entschei dender Bedeutung für die Gesamtsicherheit. Es soll sichergestellt werden, dass die Batteriemodule auch im Falle eines Crashs möglichst nicht oder jedenfalls nicht nennenswert deformiert werden, um die Gefahren, die von einem beschädigten Batteriemodul ausgehen, zu verringern. Battery modules, especially floch-voltage battery modules, such as those used for the motor vehicles in question, are extremely sensitive to deformation: they pose an increased risk if they are damaged. The crash behavior of a battery housing is therefore of crucial importance for overall safety. The aim is to ensure that the battery modules are not deformed or not deformed to any significant extent, even in the event of a crash, in order to reduce the dangers emanating from a damaged battery module.
Zur Erhöhung der Crash-Performance eines Batteriegehäuses ist bekannt, dieses zu verstärken und auszusteifen. Dieses kann beispielsweise durch Integration von Quer- und/oder Längsstreben in der Batteriemodulauf nahme erfolgen. Ziel einer solchen Maßnahme ist, die auf eine Seite des Batteriegehäuses einwirkende Kraft deformationsfrei durch das Batteriege häuse hindurch zu leiten. Die Streben sind mit ihren endseitigen Stirnflä chen an die Innenseiten des Rahmens zu diesem Zweck angeschlossen. Die Streben bilden ein Gefache innerhalb des Rahmens. In jedes Fach ei nes solchen Gefaches ist zumindest ein Batteriemodul eingesetzt. Festge legt sind diese sodann auch an zumindest einer solchen Strebe. To increase the crash performance of a battery housing, it is known to reinforce and stiffen it. This can be done, for example, by integrating transverse and / or longitudinal struts in the battery module recording. The aim of such a measure is to pass the force acting on one side of the battery housing through the batterie housing without deformation. The struts are connected to the inside of the frame for this purpose with their end faces. The struts form a compartment within the frame. At least one battery module is inserted into each compartment of such a compartment. These are then also set on at least one such strut.
Bei einer solchen Ausgestaltung wird zum Erzielen der gewünschten Defor mationsfreiheit bei einer vorgegebenen auf den Rahmen einwirkenden Kraft die erforderliche Vielzahl von Verstärkungsstreben als nachteilig empfun den, da nicht das durch den Rahmen bereitgestellte Volumen, sondern auf grund der Streben dieses nur zum Teil als Batterievolumen genutzt werden kann. Zudem ist durch eine höhere Anzahl an Verstärkungsstreben das nicht als Batterievolumen nutzbare Gewicht vergrößert. In anderen Ausge staltungen wird ein verstärkter Rahmen eingesetzt, und zwar entweder durch eine größere Querschnittsdimensionierung desselben oder durch eine Auslegung desselben mit einer größeren Wandstärke. Auch hierdurch wird das Gewicht des Batteriegehäuses erhöht. In such a configuration, to achieve the desired freedom from deformation at a given force acting on the frame, the required multiplicity of reinforcing struts is perceived as disadvantageous, since it is not the volume provided by the frame, but rather is only partially used as a battery volume due to the struts can be. In addition, a higher number of reinforcement struts increases the weight that cannot be used as a battery volume. In other designs, a reinforced frame is used, either through a larger cross-sectional dimensioning of the same or through a design of the same with a greater wall thickness. This also increases the weight of the battery housing.
Die DE 10 2018 112 141 A1 offenbart eine Antriebsbatteriebaugruppe, die ein Batteriepack und eine Sicherungsbaugruppe umfasst, wobei letztere das Batteriepack an einer Fahrzeugstruktur sichert. Dabei ist die Siche rungsbaugruppe derart konfiguriert, dass sie sich als Reaktion auf eine Last von einer ersten Position zu einer zweiten Position bewegen kann, um auf diese Weise eine Relativbewegung des Batteriepacks zur Fahrzeugstruktur zu ermöglichen. DE 10 2018 112 141 A1 discloses a drive battery assembly which comprises a battery pack and a fuse assembly, the latter securing the battery pack to a vehicle structure. The fuse assembly is configured in such a way that it can move from a first position to a second position in response to a load, in order in this way to enable a movement of the battery pack relative to the vehicle structure.
Aus der DE 102010050609 A1 geht eine Flalteanordnung eines T rägerele- ments an einer Karosserie eines Kraftwagens hervor, bei der das T rägerele- ment an der Karosserie gehalten wird. DE 102010050609 A1 discloses a folded arrangement of a carrier element on a body of a motor vehicle, in which the carrier element is held on the body.
Zudem zeigt die DE 197 38 620 C1 einen Batterieträger für eine T raktions- batterie eines Elektrofahrzeugs, wobei der Batterieträger einen Batterietrog zur Aufnahme der Traktionsbatterie umfasst. In addition, DE 197 38 620 C1 shows a battery carrier for a T raktions- battery of an electric vehicle, wherein the battery carrier comprises a battery tray for receiving the traction battery.
Vor dem vorstehend dargelegten Hintergrund ist es ausgehend von DE 197 38 620 C1 Aufgabe der Erfindung, ein Batteriegehäuse für ein elektromoto risch oder hybridmotorisch angetriebenes Kraftfahrzeug vorzuschlagen, in welchem die Batteriemodule im Falle eines Crashs besser geschützt sind, und zwar ohne, jedenfalls ohne nennenswerte Einbuße hinsichtlich des zur Verfügung stehenden Batterievolumens. Against the background set out above, based on DE 197 38 620 C1, the object of the invention is to propose a battery housing for a motor vehicle driven by an electric or hybrid motor, in which the battery modules are better protected in the event of a crash, without, at least without, any significant loss in terms of the available battery volume.
Gelöst wird diese Aufgabe durch ein eingangs genanntes, gattungsgemä ßes Batteriegehäuse, bei dem das Batteriemodul an dem Rahmen an einer ersten Seite durch zumindest ein Festlager und an einer zweiten Seite durch zumindest ein Loslager angeschlossen ist, wobei das Batteriemodul gegenüber dem Rahmen durch das zumindest eine Loslager in z-Richtung formschlüssig fixiert ist und eine Relativbewegung zwischen dem Rahmen und dem Batteriemodul infolge einer Deformation des Rahmens möglich ist. This object is achieved by a battery housing mentioned at the beginning, in which the battery module is connected to the frame on a first side by at least one fixed bearing and on a second side by at least one floating bearing, the battery module being connected to the frame by at least one Floating bearing is positively fixed in the z-direction and a relative movement between the frame and the battery module is possible due to a deformation of the frame.
Ist in diesen Ausführungen eine Richtung, beispielsweise die z-Richtung, angesprochen, sind, wenn nicht anders angegeben, beide Richtungen, mit hin die positive als auch die negative Richtung gemeint. Die z-Richtung wird definiert als die der Schwerkraftsrichtung entsprechende. Die x- und y-Rich- tung liegen in der zur z-Richtung orthogonalen Ebene und sind jeweils or thogonal zueinander angeordnet. Bei diesen Richtungsangaben handelt es sich um die typischerweise bei einem Fahrzeug verwendeten Richtungsan gaben, wobei die z-Richtung die Hochrichtung, die x-Richtung in Längser streckung des Fahrzeuges und die y-Richtung in Querrichtung des Fahr zeuges weist. In den nachfolgenden Ausführungen sind diese Richtungsan gaben jedoch nicht zwingend mit den Richtungsangaben eines Fahrzeuges gleichzusetzen. If one direction, for example the z-direction, is referred to in these explanations, then, unless otherwise stated, both directions, with the positive as well as the negative direction, are meant. The z-direction is defined as the one corresponding to the direction of gravity. The x and y directions lie in the plane orthogonal to the z direction and are each arranged orthogonally to one another. These directional information is the directional information typically used in a vehicle, with the z-direction pointing in the vertical direction, the x-direction in the longitudinal direction of the vehicle and the y-direction in the transverse direction of the vehicle. In the following explanations, however, these directions are not necessarily to be equated with the directions of a vehicle.
Zur Verbesserung der Crash-Performance des erfindungsgemäßen Batte riegehäuses ist vorgesehen, dass der Rahmen, an den das Batteriemodul angeschlossen ist, in x- und/oder y-Richtung deformiert werden kann, ohne dass hierdurch ein daran angeschlossenes Batteriemodul beschädigt wird. Mithin wird im Unterschied zu vorbekannten Batteriegehäusen bei diesem Batteriegehäuse zum Schutze des oder der darin enthaltenen Batteriemo- dule eine gewisse Deformation des Rahmens in Kauf genommen, um zu mindest bis zu einer gewissen Deformationskraft eine Beschädigung der Batteriemodule zu vermeiden. Zu diesem Zweck ist ein benachbart zu dem Rahmen innerhalb des Batteriegehäuses befindliches Batteriemodul ge genüber einer Deformationsbewegung in x- bzw. y-Richtung entkoppelt. Eine solche Relativbewegung kann, je nach Deformation, lokal ausgeprägt sein. Dies ist beispielsweise der Fall, wenn eine Deformation des Rahmens nicht auf seiner gesamten Länge erfolgt, sondern nur in einem Teilabschnitt, beispielsweise im Rahmen eines Pfahl-Testes, bei dem ein Seitenaufprall simuliert wird. To improve the crash performance of the battery housing according to the invention, it is provided that the frame to which the battery module is connected can be deformed in the x and / or y direction without damaging a battery module connected to it. In contrast to previously known battery housings, a certain deformation of the frame is accepted in this battery housing to protect the battery module or modules contained therein in order to avoid damage to the battery modules up to at least a certain deformation force. For this purpose, a battery module located adjacent to the frame within the battery housing is decoupled from a deformation movement in the x or y direction. Such a relative movement can, depending on the deformation, be locally pronounced be. This is the case, for example, if the frame is not deformed over its entire length, but only in a partial section, for example as part of a pole test in which a side impact is simulated.
Um eine Relativbewegung zwischen dem Rahmen bzw. einem Rahmenab schnitt und einem benachbart innenseitig zu diesem angeordneten Batte riemodul zu erlauben, ist das Batteriemodul an einer ersten Seite durch ein Festlager an den Rahmen angeschlossen. Möglich ist auch, dass das Bat teriemodul an mehreren Seiten mittels eines Festlagers an dem Rahmen mittels eines Festlagers festgelegt ist. Unter dem Begriff „Rahmen“ ist die jenige Struktur zu verstehen, die ein Batteriemodul einfasst. Hierbei kann es sich um den außenseitigen Rahmen des Batteriegehäuses ebenso han deln wie um einen Abschnitt desselben, wobei in einem solchen Fall ein Batteriemodul neben diesem Rahmenabschnitt durch Längs- und/oder Querstreben eingefasst sein kann. Diese bilden in einem solchen Fall zu sammen mit dem Außenrahmenstück den in Rede stehenden Rahmen ei nes Batteriemoduls. Durch derartige Streben wird innerhalb des Batteriege häuses ein Gefache gebildet, wobei jedes in einem solchen Fach befindli che Batteriemodul durch einen eigenen Rahmen eingefasst ist. In order to allow a relative movement between the frame or a frame section and a battery module arranged next to it on the inside, the battery module is connected to the frame on a first side by a fixed bearing. It is also possible that the battery module is fixed on several sides by means of a fixed bearing on the frame by means of a fixed bearing. The term “frame” is to be understood as the structure that encloses a battery module. This can be about the outside frame of the battery housing as well as a section of the same, in which case a battery module next to this frame section can be framed by longitudinal and / or transverse struts. In such a case, these together with the outer frame piece form the frame of a battery module in question. By such struts a compartment is formed within the Batteriege housing, each battery module located in such a compartment is enclosed by its own frame.
Um eine entkoppelte Deformation des Rahmens bzw. eines Rahmenstücks davon im Falle eines Crashs zuzulassen, ist das Batteriemodul zumindest an der Seite, an der eine Deformation zugelassen werden soll, mittels eines Loslagers an den Rahmen bzw. das Rahmenstück angeschlossen. Das Loslager fixiert das Batteriemodul gegenüber dem Rahmen zumindest in z- Richtung formschlüssig. Damit ist das Batteriemodul in der durch die x- und y-Richtung aufgespannten Ebene geführt. Das Loslager ist so ausgelegt, dass es den zugelassenen Deformationsweg des Rahmens gegenüber dem Batteriemodul erlaubt. Flierzu ist die Anbindung des Batteriemoduls an den Rahmen derart ausgelegt, damit der Rahmen in dem zugelassenen Maße deformiert werden kann, ohne dass die Deformation an das Batte riemodul übertragen wird. Vorgesehen ist, dass der Deformationsweg meh rere Millimeter groß ist. Dieser kann somit > 1 mm, > 2 mm, > 3 mm, > 5 mm, > 10 mm oder sogar > 20 mm sein. Ausgenutzt wird bei diesem Kon- zept, dass zwischen einer zum Rahmen weisenden Seitenfläche des Batte riemoduls und dem Rahmen ohnehin ein gewisser Abstand vorhanden sein muss. Dieser Abstand bzw. ein Teil dieses Abstandes wird bei dem erfin dungsgemäßen Batteriemodul in Abkehr von vorbekannten Batteriegehäu sekonzepten als zugelassener Deformationsweg genutzt. Innerhalb des zu gelassenen Deformationsweges kann das Loslager bildende Rahmenstück gegenüber dem Batteriemodul bewegt werden, ohne eine Beschädigung des an das Rahmenstück angeschlossenen Batte riemoduls in Kauf nehmen zu müssen. In order to allow a decoupled deformation of the frame or a frame piece thereof in the event of a crash, the battery module is connected to the frame or the frame piece by means of a floating bearing at least on the side on which a deformation is to be permitted. The floating bearing fixes the battery module in a form-fitting manner with respect to the frame, at least in the z-direction. The battery module is thus guided in the plane spanned by the x and y directions. The floating bearing is designed in such a way that it allows the permitted deformation path of the frame in relation to the battery module. In addition, the connection of the battery module to the frame is designed in such a way that the frame can be deformed to the permitted extent without the deformation being transmitted to the battery module. It is envisaged that the deformation path is several millimeters in size. This can therefore be> 1 mm,> 2 mm,> 3 mm,> 5 mm,> 10 mm or even> 20 mm. This consortium takes advantage of concept that there must be a certain distance anyway between a side surface of the battery module facing the frame and the frame. This distance or part of this distance is used as an approved deformation path in the battery module according to the invention, as a departure from previously known battery housings. Within the allowed deformation path, the frame piece forming the floating bearing can be moved relative to the battery module without having to accept damage to the battery module connected to the frame piece.
Das mittels des Loslagers an das Batteriemodul angeschlossene Rahmen stück kann ausgelegt sein, dass die zugelassene Deformation insgesamt oder teilweise elastisch ist. Im Falle einer plastischen Deformation - ganz oder teilweise - kann dieses als Hinweis genutzt werden, das Batteriege häuse bzw. die darin enthaltenen Batteriemodule zu überprüfen, wobei letztendlich nur eine Überprüfung desjenigen Batteriemoduls erforderlich ist, zu dem ein Rahmenstück deformiert ist. Bei Batteriegehäusen, die eine Vielzahl von Batteriemodulen enthalten, ist hierdurch eine Überprüfung der Batteriemodule vereinfacht. The frame piece connected to the battery module by means of the floating bearing can be designed so that the permitted deformation is elastic in whole or in part. In the case of plastic deformation - in whole or in part - this can be used as an indication to check the battery housing or the battery modules contained therein, with ultimately only a check of that battery module is required to which a frame piece is deformed. In the case of battery housings that contain a large number of battery modules, this simplifies checking the battery modules.
In dem Loslager ist das Batteriemodul in Bezug auf typischerweise auftre tende, in z-Richtung wirkende Schläge gegenüber dem Rahmen fixiert. Durch die formschlüssige Fixierung in z-Richtung ist zwischen dem Batte riemodul und dem Rahmen eine Kontaktfläche bereitgestellt, was sich po sitiv auf eine unter Umständen erforderliche Kühlung des Batteriemoduls auswirkt. Die Fixierung in z-Richtung innerhalb des Loslagers kann auch mit einer gewissen Vorspannung erfolgen. Hierdurch ist eine verbesserte An lage des Kontaktes zwischen Batteriemodul und Rahmen gegeben. Die da mit einhergehende Reibhaftung zwischen Rahmen und Batteriemodul wird man in aller Regel so wählen, dass die erforderliche Kraft zur Überwindung der Reibhaftung nicht sonderlich groß ist, um die Wirkung des Loslagers nicht durch übermäßige Reibkräfte zu beeinträchtigen. In the floating bearing, the battery module is fixed with respect to the typically occurring impacts in the z-direction with respect to the frame. Due to the positive fixation in the z-direction, a contact surface is provided between the battery module and the frame, which has a positive effect on any cooling of the battery module that may be required. The fixation in the z-direction within the floating bearing can also be done with a certain preload. This improves the contact between the battery module and the frame. The associated frictional adhesion between the frame and the battery module will usually be chosen so that the force required to overcome the frictional adhesion is not particularly great in order not to impair the effect of the floating bearing by excessive frictional forces.
Das Loslager kann unterschiedlich ausgebildet sein. In einer Ausgestaltung ist vorgesehen, dass das Loslager durch einen von einem der beiden La gerpartner - dem Rahmen und dem Batteriemodul - getragenen Flansch und ein durch den anderen Lagerpartner bereitgestelltes Flanschlager ge bildet ist. Zur Bereitstellung einer Verstellbarkeit zwischen Rahmen und Bat teriemodul weist der Flansch und/oder das Flanschlager eine Ausnehmung auf. Die Ausnehmung ist dabei mit einer solchen Weite ausgelegt, dass eine Relativbewegung zwischen Rahmen und Batteriemodul in dem gewünsch ten bzw. zugelassenen Umfang möglich ist. Die Ausnehmung dient daher der Bereitstellung einer Verstellbeweglichkeit in diejenige Richtung, in die das Loslager das Batteriemodul gegenüber dem Rahmen nicht fixiert. The floating bearing can be designed differently. In one embodiment it is provided that the floating bearing is supported by a flange carried by one of the two bearing partners - the frame and the battery module and a flange bearing provided by the other storage partner is formed. To provide adjustability between the frame and the battery module, the flange and / or the flange bearing has a recess. The recess is designed with such a width that a relative movement between the frame and the battery module is possible to the desired or permitted extent. The recess therefore serves to provide an adjustment mobility in the direction in which the floating bearing does not fix the battery module in relation to the frame.
Es kann vorgesehen sein, dass der Flansch die Ausnehmung aufweist und das Flanschlager durch einen Stützflansch zusammen mit einer einen Kopf aufweisenden Schraube bereitgestellt ist, wobei die Schraube mit ihrem Schaft die Ausnehmung des Flanschs durchgreift und in dem Stützflansch festgelegt ist. Durch eine formschlüssige Anlage des Flansches an dem Stützflansch einerseits und an dem Kopf der Schraube andererseits ist eine Fixierung bzw. Formschlüssigkeit in z-Richtung gegeben. It can be provided that the flange has the recess and the flange bearing is provided by a support flange together with a screw having a head, the screw with its shaft reaching through the recess of the flange and being fixed in the support flange. A positive fit of the flange on the support flange on the one hand and on the head of the screw on the other hand provides a fixation or positive fit in the z-direction.
Je nach Größe der Ausnehmung kann vorgesehen sein, dass zwischen Flansch und Schraubenkopf eine oder mehrere den Schraubenkopf von sei ner Wirkfläche her vergrößernde Scheiben angeordnet sind. Depending on the size of the recess, it can be provided that one or more disks which enlarge the screw head from its effective surface are arranged between the flange and the screw head.
Von Besonderheit ist, dass durch die Schraube der Flansch gegenüber dem Stützflansch grundsätzlich nicht verspannt, sondern lediglich in seiner z- Richtung fixiert ist. Um die Prozesssicherheit bei der Montage zu erhöhen, kann vorgesehen sein, dass die Schraube einen den Stützflansch eingrei fenden Gewindeschaft aufweist, an den sich ein bezüglich seiner Länge der Dicke des Flansches sowie ggf. der Dicke einer Scheibe entsprechender Abstandsschaftabschnitt an den Kopf der Schraube anschließt. Der Ab standsschaftabschnitt weist einen größeren Durchmesser auf als der Ge windeschaft und bildet mit seinem zum Gewindeschaft weisenden Ende ei nen Anschlag, der gegen die Oberseite des Stützflansches wirkt. Dadurch ist die Einschraubtiefe einer solchen Schraube begrenzt. A special feature is that the flange is basically not braced with respect to the support flange by the screw, but is only fixed in its z-direction. In order to increase the process reliability during assembly, the screw can have a threaded shaft that engages the support flange and is followed by a spacer shaft section corresponding to the length of the thickness of the flange and possibly the thickness of a washer on the head of the screw . From the shank section has a larger diameter than the Ge threaded shaft and forms with its end facing the threaded shaft egg NEN stop that acts against the top of the support flange. This limits the screw-in depth of such a screw.
In einer anderen Ausgestaltung ist vorgesehen, dass in einer Flanschaus nehmung ein Anschlussglied mit einer Flanschaufnahme, in die ein Rand bereich der Flanschausnehmung eingreift und in der der Randbereich in z- Ausrichtung mit Vorspannung gehalten sein kann, angeordnet ist. Das An schlussglied ist mit seinen Flanschaufnahmen in einem Längsschnitt dop- pel-C-förmig. Durch den Eingriff von Randbereichen der Ausnehmung des Flansches in die Flanschaufnahmen, ist das Anschlussglied an dem Flansch gehalten. Das Anschlussglied selbst ist in der Ausnehmung ver schiebbar gehalten. Es kann vorgesehen sein, dass das Anschlussglied als doppelbündige Hülse oder als Kulissenstein ausgebildet ist. Durch den Formschluss zwischen dem die Flanschausnehmung umgebenden Material und der Flanschaufnahme des Anschlussgliedes ist eine Fixierung der bei den Lagerpartner in z-Richtung gegeben. Ist das Anschlussglied unter Vor spannung stehend in z-Richtung an den Flansch angeschlossen, wirkt sich dieses wiederum positiv auf eine Wärmeübertragung zwischen Batteriemo dul und Rahmen aus. In another embodiment it is provided that in a flange recess a connection member with a flange receptacle, in which an edge region of the flange recess engages and in which the edge region in z- Alignment can be held with bias is arranged. The connection member with its flange receptacles is double-C-shaped in a longitudinal section. The connection member is held on the flange by the engagement of edge regions of the recess of the flange in the flange receptacles. The connecting member itself is held ver slidably in the recess. It can be provided that the connecting member is designed as a double-flush sleeve or as a sliding block. The form fit between the material surrounding the flange recess and the flange receptacle of the connecting member ensures that the bearing partners are fixed in the z-direction. If the connecting element is connected to the flange in the z-direction under tension, this in turn has a positive effect on heat transfer between the battery module and the frame.
Möglich ist auch, dass das Anschlussglied nur über einen einseitigen Bund verfügt. Das Gegenlager zu diesem ersten Bund kann durch den Lager partner bereitgestellt werden. Der Lagerpartner und der Bund des An schlussgliedes stellen bei einer solchen Auslegung des Loslagers gemein sam die Flanschaufnahme dar. It is also possible that the connecting member only has a one-sided collar. The counter bearing to this first collar can be provided by the warehouse partner. In such a design of the floating bearing, the bearing partner and the collar of the connecting link jointly represent the flange mount.
In einer weiteren Ausgestaltung ist vorgesehen, dass das Flanschlager als eine in z-Richtung begrenzende Schienenanordnung bereitgestellt ist, in die der Flansch eingreift. Zur Bereitstellung eines zwischen Schienenanord nung und Flansch zueinander weisenden Deformationsweges ist die Sohle der Schienenanordnung - der Boden der durch die beiden Schienen der Schienenanordnung gebildeten Nut - gegenüber dem Flanschende beab- standet. Durch die Einfassung des Flansches durch die die Schienenano rdnung bildenden, voneinander beabstandeten Schienen ist eine form schlüssige Fixierung in z-Richtung gegeben. In a further embodiment it is provided that the flange bearing is provided as a rail arrangement which delimits in the z-direction and in which the flange engages. In order to provide a deformation path pointing towards one another between the rail arrangement and the flange, the base of the rail arrangement - the bottom of the groove formed by the two rails of the rail arrangement - is spaced apart from the flange end. The framing of the flange by the spaced-apart rails forming the rail arrangement provides a form-fitting fixation in the z-direction.
In einer möglichen Ausgestaltung ist das Batteriemodul in dem Loslager in Querrichtung zur vorgesehenen Deformationsrichtung des Rahmens ge genüber dem Batteriemodul fixiert. Bei einer solchen Auslegung ist eine Be wegung zwischen Rahmen und Batteriemodul nur in einer Richtung mög lich, mithin entweder x- oder in y-Richtung. Zum Umsetzen einer solchen Führung kann vorgesehen sein, dass die Ausnehmung nach Art eines Lang loches ausgeführt ist. Bevorzugt ist diese als Langloch ausgeführte Füh rungskulisse längsseitig an einer Seite offen. In one possible embodiment, the battery module is fixed in the floating bearing in the transverse direction to the intended direction of deformation of the frame with respect to the battery module. With such a design, a movement between the frame and the battery module is only possible in one direction, i.e. either in the x or in the y direction. To implement such a Guide can be provided that the recess is designed in the manner of an elongated hole. This guide, designed as an elongated hole, is preferably open along one side.
Ist das Loslager dazu ausgebildet, eine Bewegungsfreiheit nur in einer Rich tung zu gestatten, und wird eine Verbindung zwischen Rahmen und Batte riemodul mittels eines Anschlussgliedes ausgeführt, weist das Anschluss glied in die zusätzlich zu fixierende Richtung ebene Flächen auf. Durch die flächige Ausbildung kann eine zwischen Batteriemodul und Rahmen zu übertragende Kraft flächig übertragen werden, sodass eine Verformung der Ausnehmung oder des Anschlussgliedes verhindert wird. If the floating bearing is designed to allow freedom of movement in only one direction, and if a connection is made between the frame and battery module by means of a connection element, the connection element has flat surfaces in the direction to be additionally fixed. As a result of the flat design, a force to be transmitted between the battery module and the frame can be transmitted flat, so that a deformation of the recess or the connecting member is prevented.
Zur Ausbildung des Festlagers zwischen dem Batteriemodul und dem Rah men kann von diesen Lagerpartnern ebenfalls der eine einen Flansch und der andere ein Flanschlager aufweisen. Allerdings sind die beiden Flansch partner nicht nur in z-Richtung, sondern auch in x- und y-Richtung fixiert. Dieses kann beispielsweise durch einen herkömmlichen Anschluss eines Batteriemoduls an ein Rahmenstück mittels einer eine Flanschdurchbre chung durchgreifenden Befestigungsschraube realisiert sein, die mit ihrem Schraubenschaft in dem Flanschlager festgesetzt ist. To form the fixed bearing between the battery module and the frame, one of these bearing partners can also have a flange and the other a flange bearing. However, the two flange partners are not only fixed in the z direction, but also in the x and y directions. This can be realized, for example, by a conventional connection of a battery module to a frame piece by means of a fastening screw which penetrates a flange opening and is fixed with its screw shaft in the flange bearing.
Zur Ausbildung des Festlagers zwischen Batteriemodul und Rahmen kann vorgesehen sein, dass der Rahmen zur Ausbildung des Festlagers das Flanschlager trägt, welches an seiner Flanschauflageseite ein in Richtung zum Batteriemodul hinterschnittenes Flanschlager aufweist, dass der daran festgelegte Flansch einen zum Eingreifen in den Hinterschnitt des Flan schlagers abgewinkelten Fortsatz trägt und dass ein den Flansch übergrei fendes, an dem Flanschlager festgelegtes Spannteil vorgesehen ist, durch das der mit seinem Fortsatz in den Hinterschnitt des Flanschlagers eingrei fende Flansch darin in Querrichtung zur Längserstreckung des Flansches sowie in z-Richtung formschlüssig und in Richtung der Längserstreckung des Flansches reibschlüssig gehalten ist. Der abgewinkelte Fortsatz des Batteriemoduls kann beispielsweise L-förmig sein. Durch die Ausbildung des Flanschlagers mit einer U-förmig profilierten Oberseite ist ein Form schluss zwischen dem freien Schenkel des abgewinkelten Fortsatzes des Batteriemoduls in beide Richtungen quer zur Längserstreckung des Flan schlagers möglich. Möglich ist auch, dass zur Ausbildung eines Form schlusses zusätzliche Elemente innerhalb des U-Profils als Flanschlager angeordnet sein können. Dieses kann beispielsweise durch einen Abschnitt eines Spannteils gegeben sein. Als Spannelemente, welche den abgewin kelten Fortsatz zwischen dem Spannteil und dem U-Profil verspannen, kön nen Schrauben vorgesehen sein. To form the fixed bearing between the battery module and the frame, it can be provided that the frame for the formation of the fixed bearing carries the flange bearing, which has a flange bearing undercut in the direction of the battery module on its flange contact side, so that the flange attached to it has a bearing to engage in the undercut of the flange angled extension carries and that a flange übergrei fendes, fixed on the flange bearing clamping part is provided, through which the flange with its extension in the undercut of the flange stop in the transverse direction to the longitudinal extent of the flange and in the z-direction form-fitting and in the direction of The longitudinal extension of the flange is held by friction. The angled extension of the battery module can be L-shaped, for example. The formation of the flange bearing with a U-shaped profiled top is a form circuit between the free leg of the angled extension of the Battery module possible in both directions transversely to the longitudinal extension of the flange bearing. It is also possible that additional elements can be arranged as flange bearings within the U-profile to form a form fit. This can be given, for example, by a section of a clamping part. As clamping elements, which clamp the angled extension between the clamping part and the U-profile, screws can be provided.
Durch eine solche Fixierung zum Ausbilden des Festlagers ist eine beson ders effektive Fixierung vorgeschlagen, die mit nur wenigen Schrauben aus kommt. Dieses reduziert nicht nur den Montageaufwand, sondern auch das Gewicht des Batteriegehäuses. Vorteilhaft ist, wenn der Formschluss zwi schen dem freien Schenkel des abgewinkelten Fortsatzes und dem U-Profil in derjenigen Richtung gegeben ist, in der das Loslager das Batteriemodul gegenüber dem Rahmen nicht fixiert. Dies ist insbesondere dann vorteilhaft, wenn das Batteriemodul in dem Loslager auch in Querrichtung zur Defor mationsrichtung des Rahmens gegenüber dem Batteriemodul fixiert sein soll. By such a fixation for forming the fixed bearing a FITS effective fixation is proposed that comes from with only a few screws. This not only reduces the assembly effort, but also the weight of the battery housing. It is advantageous if the form fit between tween the free leg of the angled extension and the U-profile is given in the direction in which the floating bearing does not fix the battery module with respect to the frame. This is particularly advantageous when the battery module is to be fixed in the floating bearing also in the transverse direction to the deformation direction of the frame with respect to the battery module.
Das Batteriegehäuse kann ausgebildet sein, eine Vielzahl an Batteriemo dulen aufzunehmen. Dann ist der vorstehend beschriebene Rahmen Teil eines Rahmengefaches, welches aus einer außen umlaufenden Rahmen struktur und innerhalb der Rahmenstruktur vorhandenen Verstärkungsstre ben gebildet ist. Das Loslager befindet sich dabei zwischen Batteriemodul und außen umlaufender Rahmenstruktur. Die außen umlaufende Rahmen struktur ist diejenige Struktur, die in einem Crash-Fall deformiert wird. Das Festlager befindet sich dann zwischen Batteriemodul und einer Verstär kungsstrebe. Der erfindungsgemäße Rahmen wird dann durch zumindest eine Verstärkungsstrebe oder einen Abschnitt derselben und einen Ab schnitt der umlaufenden Rahmenstruktur gebildet. The battery housing can be designed to accommodate a plurality of battery modules. Then the frame described above is part of a frame structure, which is formed from an outside circumferential frame structure and reinforcing struts present within the frame structure. The floating bearing is located between the battery module and the surrounding frame structure. The frame structure running around the outside is the structure that is deformed in the event of a crash. The fixed bearing is then located between the battery module and a reinforcement strut. The frame according to the invention is then formed by at least one reinforcing strut or a portion thereof and a portion of the circumferential frame structure.
Die Erfindung wird nachstehend anhand von Ausführungsbeispielen unter Bezugnahme auf die beigefügten Figuren beschrieben. Es zeigen: Fig. 1a: Ein erfindungsgemäßes Batteriegehäuse mit abgenomme nem Deckelteil in einer Draufsicht auf das Batteriegehäuse unterteil mit darin befindlichen Batteriemodulen, Fig. 1b: das in Figur 1 a dargestellte Batteriegehäuse in einem Teil querschnitt entlang der Linie A-A, The invention is described below on the basis of exemplary embodiments with reference to the accompanying figures. Show it: Fig. 1a: A battery housing according to the invention with removed cover part in a plan view of the lower part of the battery housing with battery modules located therein, Fig. 1b: The battery housing shown in Figure 1 a in a part cross-section along the line AA,
Fig. 1c: der in Figur 1 b dargestellte Teilquerschnitt in einer vergrö ßerten Detaildarstellung des in Fig. 1 b gezeigten Ausschnit tes, Fig. 1c: the partial cross-section shown in Figure 1b in an enlarged detailed view of the Ausnit shown in Fig. 1b,
Fig. Id: das Batteriegehäuse nach Figur 1 a nach einer Deformation eines äußeren Rahmenstücks, Fig. 1e: die in Figur 1 c dargestellte Detailvergrößerung in einer An sicht entsprechend derjenigen der Figur 1 c, jedoch nach der Deformation gemäß Figur 1 d, Fig. Id: the battery housing according to Figure 1a after a deformation of an outer frame piece, Fig. 1e: The detail enlargement shown in Figure 1c in a view corresponding to that of Figure 1c, but after the deformation according to Figure 1d,
Fig. 2a: der Anschluss eines Batteriemoduls mit einem Loslager ge mäß einer weiteren Ausgestaltung an ein Rahmenstruktur teil in einer Draufsicht, 2a: the connection of a battery module with a floating bearing according to a further embodiment to a frame structure part in a plan view,
Fig. 2b: diese weitere Ausgestaltung in einer Schnittdarstellung ent lang der Linie B-B der Figur 2a, Fig. 2b: this further embodiment in a sectional view along the line B-B of Figure 2a,
Fig. 2c: in einer weiteren Schnittdarstellung entlang der Linie A-A der Fig. 2a, Fig. 2c: in a further sectional view along the line A-A of Fig. 2a,
Fig. 2d: in einer perspektivischen Ansicht eines zur Realisierung dieses Loslagers eingesetztes Anschlussglied, 2d: in a perspective view of a connecting element used to implement this floating bearing,
Fig. 3: eine Ausführung eines erfindungsgemäßen Loslagers zum Anschließen eines Batteriemoduls an eine Rahmenstruktur nach einer dritten Ausführungsform, Fig. 4: eine Ausführung eines erfindungsgemäßen Loslagers zum Anschließen eines Batteriemoduls an eine Rahmenstruktur nach einer vierten Ausführungsform, 3: an embodiment of a floating bearing according to the invention for connecting a battery module to a frame structure according to a third embodiment, 4: an embodiment of a floating bearing according to the invention for connecting a battery module to a frame structure according to a fourth embodiment,
Fig. 5: eine Ausführung eines erfindungsgemäßen Loslagers zum Anschließen eines Batteriemoduls an eine Rahmenstruktur nach einer fünften Ausführungsform und 5 shows an embodiment of a floating bearing according to the invention for connecting a battery module to a frame structure according to a fifth embodiment and FIG
Fig. 6a, b: ein mit einem der vorbeschriebenen Loslager zum An- schließen eines Batteriemoduls an eine Rahmenstruktur zusammenwirkendes Festlager. 6a, b: a fixed bearing cooperating with one of the above-described movable bearings for connecting a battery module to a frame structure.
Figur 1 a zeigt ein erfindungsgemäßes Batteriegehäuse 1 , dessen Deckel zum Erlauben einer Einsicht in das Batteriegehäuse 1 abgenommen und in den Figuren nicht dargestellt ist. Das Batteriegehäuse 1 wird durch eine umlaufende Rahmenstruktur 2 sowie innerhalb der Rahmenstruktur 2 vor handene Verstärkungsstreben 3, 4 gebildet. Die umlaufende Rahmenstruk tur 2 und die Verstärkungsstreben 3, 4 sind aus Kastenprofilen gebildet. Die umlaufende Rahmenstruktur 2 weist einen größeren Querschnitt auf als die Verstärkungsstreben 3, 4. Die umlaufende Rahmenstruktur 2 bildet zusam men mit den Verstärkungsstreben 3, 4 ein Rahmengefache. In das Rah mengefache sind Batteriemodule 5, 5a, 5b, 5c eingesetzt. Durch das Rah mengefache ist jedes Batteriemodul 5, 5a - 5c von einem Rahmen R ein gefasst. Bei dem dargestellten Ausführungsbeispiel wird jeder Rahmen R durch einen Teil der umlaufenden Rahmenstruktur 2 sowie jeweils einen Abschnitt der Verstärkungsstreben 3, 4 gebildet. Dieser ist in Figur 1 a mit gestrichelter Linie kenntlich gemacht. Mit ihren Längsseiten sind die Batte riemodule 5, 5a - 5c jeweils an die gegenüberliegenden Rahmenteile an geschlossen. Der Anschluss der Batteriemodule 5, 5a - 5c an ihren jeweili gen Rahmen 2 ist nachstehend anhand des Batteriemoduls 5 näher erläu tert. Die Batteriemodule 5a - 5c sind in der gleichen Weise an ihren Rah men angeschlossen. Daher gelten die nachstehenden Ausführungen gleichermaßen für die Batteriemodule 5a - 5c. Das Batteriemodul 5 ist an einer ersten Seite 6 durch ein Festlager an den Rahmen R, der diesbezüglich durch einen Abschnitt der Verstärkungs strebe 3 gebildet ist, angeschlossen. Mit seiner gegenüberliegenden Seite 7 ist das Batteriemodul 5 an den der Verstärkungsstrebe 3 gegenüberlie genden Abschnitt der Rahmenstruktur 2, durch ein Loslager angeschlos sen. FIG. 1 a shows a battery housing 1 according to the invention, the cover of which has been removed to allow a view into the battery housing 1 and is not shown in the figures. The battery housing 1 is formed by a circumferential frame structure 2 and reinforcement struts 3, 4 within the frame structure 2. The circumferential frame structure 2 and the reinforcing struts 3, 4 are formed from box profiles. The circumferential frame structure 2 has a larger cross section than the reinforcement struts 3, 4. The circumferential frame structure 2 forms together with the reinforcement struts 3, 4 a frame. Battery modules 5, 5a, 5b, 5c are inserted into the frame. Each battery module 5, 5a-5c is enclosed by a frame R due to the frame. In the illustrated embodiment, each frame R is formed by a part of the surrounding frame structure 2 and a section of the reinforcement struts 3, 4 in each case. This is indicated in Figure 1 a with a dashed line. With their long sides, the battery modules 5, 5a - 5c are each closed to the opposite frame parts. The connection of the battery modules 5, 5a-5c to their respective frame 2 is explained in more detail below with reference to the battery module 5. The battery modules 5a-5c are connected to their frame in the same way. The following statements therefore apply equally to the battery modules 5a-5c. The battery module 5 is connected on a first side 6 by a fixed bearing to the frame R, which in this regard is formed by a portion of the reinforcing strut 3. With its opposite side 7, the battery module 5 is connected to the reinforcing strut 3 opposite portion of the frame structure 2, ruled out by a floating bearing.
Figur 1 b zeigt das in Figur 1 a dargestellte Batteriegehäuse 1 an der Schnitt linie A-A. Zu erkennen ist die umlaufende Rahmenstruktur 2 sowie die Ver stärkungsstrebe 3 und das zwischen diesen beiden Teilen des Rahmens R befindliche Batteriemodul 5. Der Loslageranschluss zwischen Batteriemo dul 5 und Rahmenstruktur 2, mithin die Ausbildung des Loslagers ist in FigurFigure 1 b shows the battery housing 1 shown in Figure 1 a on the section line A-A. The circumferential frame structure 2 and the reinforcing strut 3 and the battery module 5 located between these two parts of the frame R can be seen. The floating bearing connection between the battery module 5 and the frame structure 2, hence the design of the floating bearing, is shown in FIG
I c vergrößert dargestellt. I c shown enlarged.
Das Loslager wird durch einen von einem der beiden Lagerpartnern - hier dem Batteriemodul 5 - getragenen Flansch 8 und ein durch den anderen Lagerpartner - hier den Rahmen R in Form eines Abschnittes der umlau fenden Rahmenstruktur 2 - bereitgestellten Flanschlager 9 gebildet. The floating bearing is formed by a flange 8 carried by one of the two bearing partners - here the battery module 5 - and a flange bearing 9 provided by the other bearing partner - here the frame R in the form of a section of the surrounding frame structure 2.
Zur Bereitstellung einer Verstellbarkeit zwischen Rahmen R bzw. dem Ab schnitt der Rahmenstruktur 2 als Teil des Rahmens R und Batteriemodul 5 in eine von der z-Richtung verschiedene Richtung - hier: der y-Richtung - weist der Flansch 8 des Batteriemoduls 5 eine Ausnehmung 10 auf. Diese Ausnehmung 10 ist nach Art eines zur umlaufenden Rahmenstruktur 2 hin endseitig offenes Langloch ausgebildet. Das Flanschlager 9 umfasst einen Stützflansch 11 einerseits und eine darin eingreifende Schraube 12 mit ei nem Kopf 13. Der Stützflansch bildet das Auflager für den Flansch 8 des Batteriemoduls 5. Der Durchmesser des Kopfes 13 ist größer als die lichte Weite der Ausnehmung 10 in x-Richtung. Zur Ausbildung des Loslagers be findet sich der Flansch 8 somit zwischen der Oberseite des StützflanschesTo provide adjustability between the frame R or the section of the frame structure 2 as part of the frame R and battery module 5 in a direction different from the z direction - here: the y direction - the flange 8 of the battery module 5 has a recess 10 on. This recess 10 is designed in the manner of an elongated hole which is open at the end towards the circumferential frame structure 2. The flange bearing 9 comprises a support flange 11 on the one hand and a screw 12 with a head 13 engaging therein. The support flange forms the support for the flange 8 of the battery module 5. The diameter of the head 13 is greater than the clear width of the recess 10 in x Direction. To form the floating bearing be the flange 8 is thus between the top of the support flange
I I und dem Kopf 13 der Schraube 12. Durch die Anlage des die Ausneh mung 10 des Flansches 8 umgebenden Materials gegenüber dem Stütz flansch 11 einerseits und dem Schraubenkopf 13 andererseits ist das Bat teriemodul 5 gegenüber der umlaufenden Rahmenstruktur 2 in z-Richtung fixiert. Gleichzeitig ist durch die Ausnehmung 10 eine Verstellbarkeit in y- Richtung gegeben. Genutzt wird hierzu der ohnehin zwischen der umlau fenden Rahmenstruktur 2 und dem zu der Rahmenstruktur 2 weisenden Abschluss des Batteriemoduls 5 erforderliche Abstand zwecks Montage und Umlüftung des Batteriemoduls 5. Der Eingriff der Schraube 12 in der in Figur 1 c gezeigten Anordnung von Batteriemodul 5 und Rahmenstruktur 2 erfolgt innerhalb der Ausnehmung an einer Position, dass zwischen dem Schraubenschaft und dem batteriemodulseitigen Ende der Ausnehmung 10 Raum für eine Verstellbarkeit des Rahmenstrukturteils gegenüber dem Bat teriemodul 5 gegeben ist. II and the head 13 of the screw 12. By the plant of the recess 10 of the flange 8 surrounding material against the support flange 11 on the one hand and the screw head 13 on the other hand, the battery module 5 is fixed to the circumferential frame structure 2 in the z-direction. At the same time, an adjustability in y- Given direction. For this purpose, the space required between the circumferential frame structure 2 and the end of the battery module 5 facing the frame structure 2 is used for the purpose of mounting and ventilating the battery module 5. The engagement of the screw 12 in the arrangement of battery module 5 and frame structure shown in FIG. 1c 2 takes place within the recess at a position that there is space between the screw shaft and the end of the recess 10 on the battery module side for the frame structure part to be adjusted with respect to the battery module 5.
Eine solche Relativbewegung zwischen der Rahmenstruktur 2 und dem Batteriemodul 5 kann durch eine Deformation der umlaufenden Rahmen struktur 2 hervorgerufen werden. In den Figuren 1 a und 1 b ist zu Illustrati onszwecken ein Pfahl 16 eingezeichnet, der in diesen beiden Figuren an der umlaufenden Rahmenstruktur 2 außenseitig im Bereich des Batteriemo duls 5 anliegt. Während die Figuren 1 a - 1c das Loslager, mit dem das Batteriemodul 5 an die Rahmenstruktur 2 angeschlossen ist, in seiner Nor malstellung zeigt, zeigen Figuren 1d und 1 e das Batteriegehäuse 1 bzw. die Anordnung zwischen Batteriemodul 5 und umlaufender Rahmenstruktur 2 nach einer lokalen Deformation. In den Figuren 1 a, 1 b und 1d ist als defor- mationsauslösendes Hindernis der Pfahl 16 zum Simulieren eines Seiten aufpralls auf das Batteriegehäuse 1 dargestellt. Figuren 1d und 1 e zeigen den simulierten Seitenaufprall an dem Pfahl 16, durchgeführt mit der durch das Batteriegehäuse 1 maximal aufnehmbaren, zulässigen Kraft. In den Fi guren 1d und 1 e ist erkennbar, dass der Abstand 14 zwischen dem Stütz flansch 11 und dem Batteriemodul 5 nahezu nicht mehr vorhanden ist. Die durch den Seitenaufprall auf die Außenseite der Rahmenstruktur 2 lokal ein wirkende Kraft hat zwar zu einer Deformation des durch die Rahmenstruktur 2 bereitgestellten Rahmenstücks des Rahmens R geführt. Aufgrund des Loslageranschlusses des Batteriemoduls 5 an die Rahmenstruktur 2 ist diese Deformationsenergie jedoch nicht an das Batteriemodul 5 übertragen, sondern durch die zugelassene Deformation absorbiert worden. Das Batte riemodul 5 bleibt daher trotz Deformation eines Teils seines Rahmens R unbeschädigt. Die Auslegung der Ausnehmung 10 als Langloch stellt bei diesem Ausführungsbeispiel bei der vorbeschriebenen Simulation zugleich eine Fixierung des Batteriemoduls 5 in x-Richtung dar. Aufgrund der zugelassenen Deformation der Rahmenstruktur 2 gegenüber den benachbarten Batteriemodulen, hier: dem Batteriemodul 5, kann durch diese eine höhere Deformationskraft aufgenommen werden, wobei die in dem Batteriegehäuse 2 enthaltenen Batteriemodule beschädigungsfrei ver bleiben. Such a relative movement between the frame structure 2 and the battery module 5 can be caused by a deformation of the surrounding frame structure 2. In FIGS. 1 a and 1 b, a post 16 is drawn in for illustration purposes, which in these two figures rests against the circumferential frame structure 2 on the outside in the region of the battery module 5. While FIGS. 1 a - 1 c show the floating bearing with which the battery module 5 is connected to the frame structure 2 in its normal position, FIGS. 1 d and 1 e show the battery housing 1 or the arrangement between the battery module 5 and the surrounding frame structure 2 according to a local deformation. In FIGS. 1 a, 1 b and 1 d, the post 16 for simulating a side impact on the battery housing 1 is shown as a deformation-triggering obstacle. FIGS. 1d and 1e show the simulated side impact on the post 16, carried out with the maximum permissible force that can be absorbed by the battery housing 1. In the fi gures 1d and 1e it can be seen that the distance 14 between the support flange 11 and the battery module 5 is almost no longer present. The force acting locally on the outside of the frame structure 2 as a result of the side impact has indeed led to a deformation of the frame piece of the frame R provided by the frame structure 2. Due to the floating bearing connection of the battery module 5 to the frame structure 2, however, this deformation energy is not transmitted to the battery module 5, but has been absorbed by the permitted deformation. The battery riemodul 5 therefore remains undamaged despite deformation of part of its frame R. In this exemplary embodiment, the design of the recess 10 as an elongated hole also represents a fixation of the battery module 5 in the x-direction in the simulation described above. Due to the permitted deformation of the frame structure 2 with respect to the neighboring battery modules, here: the battery module 5, a higher deformation force can be absorbed by this, the battery modules contained in the battery housing 2 remaining damage-free.
Um eine freie Bewegung im Loslager zwischen den beiden Lagerpartnern bereitstellen zu können, weist die Schraube 12 einen in den Stützflansch 11 eingreifenden Gewindeschaft auf, der in seinem Durchmesser kleiner ist als ein zwischen Gewindeschaft und Kopf 13 befindlicher Abstandsschaftab schnitt. Durch die Bereitstellung eines Absatzes V zwischen Gewindeschaft und Abstandsschaftabschnitt verspannt die Schraube 12 nicht den Flansch 8 mit dem Stützflansch 11 , sondern begrenzt die Einschraubtiefe in z-Rich- tung, so dass der Flansch 8 in der vorgesehenen Richtung frei beweglich ist. In order to be able to provide free movement in the floating bearing between the two bearing partners, the screw 12 has a threaded shaft engaging in the support flange 11, which is smaller in diameter than a spacing shaft located between the threaded shaft and head 13. By providing a shoulder V between the threaded shaft and the spacer shaft section, the screw 12 does not brace the flange 8 with the support flange 11, but rather limits the screw-in depth in the z-direction, so that the flange 8 can move freely in the intended direction.
Vorstehend beschrieben ist einer der mehreren Loslager, mit denen das Batteriemodul 5 an die Rahmenstruktur 2 angeschlossen ist. Wie aus Figur 1 erkennbar, ist das Batteriemodul 5 mit mehreren mit Abstand zuein-ander angeordneten derartigen Anschlüssen an die Rahmenstruktur 2 ange schlossen. One of the multiple floating bearings with which the battery module 5 is connected to the frame structure 2 is described above. As can be seen from FIG. 1, the battery module 5 is connected to the frame structure 2 with a plurality of such connections arranged at a distance from one another.
Figuren 2a bis 2c zeigen in einem weiteren Ausführungsbeispiel ein Batte riemodul 5.1 , das an einer Seite an einem Teil einer umlaufenden Rahmen struktur 2.1 angeschlossen ist. Figur 2b zeigt das Loslager in einem ersten Querschnitt. Das Loslager ist prinzipiell aufgebaut wie dasjenige des Batte riegehäuses 1 , mit dem das Batteriemodul 5 an die umlaufende Rahmen struktur 2 angeschlossen ist. Somit weist das Batteriemodul 5.1 einen Flansch 8.1 auf, in den eine nach Art eines Langloches eingebrachte, end seitig offene Ausnehmung 10.1 eingebracht ist. In der Ausnehmung 10.1 ist ein innerhalb der Ausnehmung 10.1 in Längserstreckung derselben ver schiebbares Anschlussglied 16 angeordnet. Das Anschlussglied 16 wird von einer Schraube 12.1 durchgriffen. Die Schraube 12.1 weist einen Schraubenkopf 13.1 auf, der mit seiner Unterseite auf das Anschlussglied wirkt. Zudem liegt das Anschlussglied 16 am Stützflansch 11.1 der umlau fenden Rahmenstruktur 2.1 an. Das Anschlussglied 16 dient als Abstands halter zwischen dem Schraubenkopf 13.1 und Stützflansch 11.1 der umlau fenden Rahmenstruktur 2.1 , welche in diesem Ausführungsbeispiel das Flanschlager bereitstellt. FIGS. 2a to 2c show, in a further exemplary embodiment, a battery module 5.1, which is connected on one side to part of a circumferential frame structure 2.1. Figure 2b shows the floating bearing in a first cross section. The floating bearing is basically constructed like that of the battery riegehäuses 1, with which the battery module 5 is connected to the surrounding frame structure 2. The battery module 5.1 thus has a flange 8.1 into which a recess 10.1 open at the end is made in the manner of an elongated hole. In the recess 10.1 within the recess 10.1 in the longitudinal extension of the same ver displaceable connection member 16 is arranged. The connecting member 16 is penetrated by a screw 12.1. The screw 12.1 has a screw head 13.1, which with its underside on the connecting member works. In addition, the connecting member 16 rests on the support flange 11.1 of the surrounding frame structure 2.1. The connecting member 16 serves as a spacer between the screw head 13.1 and the support flange 11.1 of the surrounding frame structure 2.1, which in this embodiment provides the flange bearing.
Figur 2c zeigt die beschriebene Anordnung in einer zu Figur 2b orthogona len Schnittansicht. Das Anschlussglied 16 weist eine durch zwei Bünde 17, 18 bereitgestellte Flanschaufnahme auf, in die der Flansch 8.1 des Batte riemoduls 5.1 eingreift. Um Toleranzen auszugleichen, ist in den Kerbgrund zumindest eines der beiden Bünde 17, 18, hier an beiden Bünden 18, 19 eine in Schrauben-Querrichtung verlaufende Vertiefung 19 eingebracht. Durch die Vertiefung 19 kann im Zusammenspiel mit einer elastischen Nachgiebigkeit der Bünde 17, 18 eine Vorspannung auf den Flansch 8.1 aufgebracht werden, durch die auch Toleranzen in der Dicke des Flansches 8.1 ausgeglichen werden können, wenn eine Anlage unter einer gewissen Vorspannung gewünscht wird. Dieses ist für eine Wärmeübertragung sinn voll. FIG. 2c shows the described arrangement in a sectional view orthogonal to FIG. 2b. The connecting member 16 has a flange receptacle provided by two collars 17, 18 into which the flange 8.1 of the battery module 5.1 engages. In order to compensate for tolerances, at least one of the two collars 17, 18, here on both collars 18, 19, is made in the notch base 19 running in the transverse direction of the screw. Through the recess 19, in conjunction with an elastic resilience of the collars 17, 18, a preload can be applied to the flange 8.1, by means of which tolerances in the thickness of the flange 8.1 can also be compensated if a system under a certain preload is desired. This is useful for heat transfer.
Figur 2d zeigt das Anschlussglied 16 in einer perspektivischen Darstellung. Die durch die Bünde 17, 18 an zwei gegenüberliegenden Seiten gebildete Flanschaufnahmen sind darin deutlich zu erkennen, ebenso wie die zentrale Bohrung, durch die der Schaft der Schraube 12.1 durchgriffen ist. Figure 2d shows the connecting member 16 in a perspective view. The flange receptacles formed by the collars 17, 18 on two opposite sides can be clearly seen therein, as can the central bore through which the shaft of the screw 12.1 is penetrated.
Figur 3 zeigt eine weitere alternative Ausführungsform der Ausbildung eines Loslagers zwischen einem Batteriemodul 5.2 und einer umlaufenden Rah menstruktur 2.2. Bei der Ausgestaltung gemäß Figur 3 ist das Flanschlager als Schienenanordnung ausgeführt. Die Schienenanordnung wird durch eine erste Schiene 20 und eine zweite parallel und mit Abstand dazu ver laufenden Schiene 21 gebildet. Aufgrund des Abstandes der beiden Schie nen 20, 21 befindet sich zwischen diesen eine Nut. In diese greift der Flansch 8.2 des Batteriemoduls 5.2 ein, sodass in z-Richtung ein Form schluss zwischen den Schienen 20, 21 und dem Flansch 8.2 des Batte riemoduls 5.2 gegeben ist. Zur Bereitstellung eines Deformationsweges ist zwischen dem Abschluss des Flansches 8.2 des Batteriemoduls 5.2 und dem Schienengrund 22 ein Abstand belassen. Auch ist ein Abstand 14.2 zwischen den übrigen Teilen der umlaufenden Rahmenstruktur 2.2 und dem Batteriemodul 5.2 gegeben. Figure 3 shows a further alternative embodiment of the design of a floating bearing between a battery module 5.2 and a circumferential frame structure 2.2. In the embodiment according to FIG. 3, the flange bearing is designed as a rail arrangement. The rail arrangement is formed by a first rail 20 and a second rail 21 running parallel and at a distance from it. Due to the distance between the two rails 20, 21 there is a groove between them. The flange 8.2 of the battery module 5.2 engages in this so that a form fit between the rails 20, 21 and the flange 8.2 of the battery module 5.2 is provided in the z-direction. To provide a deformation path, a distance is left between the end of the flange 8.2 of the battery module 5.2 and the rail base 22. There is also a distance of 14.2 given between the remaining parts of the surrounding frame structure 2.2 and the battery module 5.2.
Ein aus zwei Schienen gebildetes Flanschlager kann auch Teil des Batte riemoduls sein. Eine solche Ausgestaltung eines Loslagers zum Anschlie ßen eines Batteriemoduls 4.3 an eine Rahmenstruktur 2.3 ist in Figur 4 dar gestellt. Hier trägt das Batteriemodul 5.3 das Flanschlager, gebildet aus zwei Schienen 20.1 , 21 .1 , während die umlaufende Rahmenstruktur 2.3 den Flansch 8.3 trägt. Der Flansch 8.3 greift in die durch die Schienen 20.1 , 21 .1 gebildete Nut ein und ist auf diese Weise in z-Richtung geführt. Im Übrigen gelten zu dieser Ausgestaltung auch die weiteren Ausführungen zu dem Ausführungsbeispiel der Figur 3 gleichermaßen. A flange bearing formed from two rails can also be part of the battery module. Such a configuration of a floating bearing for connecting a battery module 4.3 to a frame structure 2.3 is shown in FIG. Here the battery module 5.3 carries the flange bearing, formed from two rails 20.1, 21 .1, while the surrounding frame structure 2.3 carries the flange 8.3. The flange 8.3 engages in the groove formed by the rails 20.1, 21 .1 and is guided in this way in the z-direction. In addition, the further statements relating to the exemplary embodiment in FIG. 3 apply equally to this embodiment.
Figur 5 zeigt eine zur dem Ausführungsbeispiel der Figur 3 ähnliche Ausge staltung der Bereitstellung eines Loslagers zum Anschluss eines Batte riemoduls 5.4 an eine umlaufende Rahmenstruktur 2.4. Bei diesem Ausfüh rungsbeispiel ist die Schienenanordnung nicht durch zwei an die Rahmen struktur 2.4 angeformte Schienen, sondern durch ein im Querschnitt U-för miges Schienenprofil 23 bereitgestellt. Das Schienenprofil liegt mit seiner offenen Seite zu dem Batteriemodul 5.4 weisend auf einem Anschluss flansch 24, angeformt an die Rahmenstruktur 4.2 auf und ist an geeigneter Stelle durch Schrauben mit diesem verbunden. FIG. 5 shows a configuration, similar to the exemplary embodiment in FIG. 3, of providing a floating bearing for connecting a battery module 5.4 to a circumferential frame structure 2.4. In this exemplary embodiment, the rail arrangement is not provided by two rails molded onto the frame structure 2.4, but rather by a rail profile 23 with a U-shaped cross section. The rail profile is with its open side facing the battery module 5.4 on a connection flange 24, integrally formed on the frame structure 4.2 and is connected to this at a suitable point by screws.
Bei einer Ausgestaltung gemäß Figur 3, 4 und 5 ist vorteilhaft, dass eine Relativbewegung zwischen dem jeweiligen Batteriemodul 5.2, 5.3, 5.4 und der jeweils umlaufender Rahmenstruktur 2.2, 2.3, 2.4 bzw. dem benachbart zu dem jeweiligen Batteriemodul 5.2, 5.3, 5.4 befindlichen Rahmenstruktur abschnitt in zwei Richtungen, und zwar in y- und x-Richtung möglich ist. Auf diese Weise wird eine weitere Erhöhung der Sicherheit gewährleistet, da die umlaufende Rahmenstruktur 2.2, 2.3, 2.4 gegenüber dem Batteriemodul 5.2, 5.3, 5.4 nicht nur in einer Richtung, sondern in einer Ebene entkoppelt ist. In an embodiment according to FIGS. 3, 4 and 5, it is advantageous that a relative movement between the respective battery module 5.2, 5.3, 5.4 and the respective circumferential frame structure 2.2, 2.3, 2.4 or the frame structure adjacent to the respective battery module 5.2, 5.3, 5.4 section in two directions, namely in the y- and x-direction is possible. In this way, a further increase in security is ensured, since the surrounding frame structure 2.2, 2.3, 2.4 is decoupled from the battery module 5.2, 5.3, 5.4 not only in one direction, but in one plane.
Figur 6a und 6b zeigen einen Festlageranschluss von benachbarten Batte riemodulen an der Verstärkungsstrebe 3.1 eines weiteren Batteriegehäu- ses. Die benachbart zu der Verstärkungsstrebe 3.1 angeordneten Batte- riemodule 5.5, 5.6 sind mit ihren zu dem Festlager gegenüberliegenden Sei ten durch ein Loslager, wie zu dem Ausführungsbeispiel des Batteriegehäu ses 1 beschrieben, an die umlaufende Rahmenstruktur 2.5 angeschlossen. Figure 6a and 6b show a fixed bearing connection of adjacent battery modules on the reinforcement strut 3.1 of a further battery housing ses. The battery modules 5.5, 5.6 arranged adjacent to the reinforcement strut 3.1 are connected to the circumferential frame structure 2.5 with their sides opposite the fixed bearing by a floating bearing, as described for the embodiment of the battery housing 1.
Grundsätzlich kann der Festlageranschluss ausgebildet sein, wie der Los lageranschluss, und zwar dadurch, dass einer der beiden Lagerpartner ei nen Flansch und der andere Lagerpartner ein Flanschlager bereitstellt und beide Lagerpartner aneinander festgelegt sind und eine Verstellung der La gerpartner gegeneiner in x-, y-, und z-Richtung allerdings nicht möglich ist. Bei dem Ausführungsbeispiel des Batteriegehäuses 1 tragen die Batte- riemodule 5, 5a - 5c jeweils einen auf der Oberseite der Verstärkungsstrebe 3 aufliegenden Flansch, der mittels Schrauben an der Verstärkungsstrebe 3 befestigt ist. Bei dem Ausführungsbeispiel des Festlagers, wie in den Fi- gure 6a, 6b gezeigt, tragen die Flansche 25, 25a jeweils einen gegenüber dessen flächige Erstreckung abgewinkelten Fortsatz 26, 26a. Die Richtung der Abwinklung ist in Richtung zum oberen Abschluss der Verstärkungs strebe 3.1 gerichtet. Die Verstärkungsstrebe 3.1 ist oberseitig U-förmig pro filiert. In diesen aus Blickrichtung des jeweiligen Batteriemoduls 5.5 bzw. 5.6 gebildeten Hinterschnitt greifen die abgewinkelten Fortsätze 26, 26a der Flansche 25, 25a ein. Damit sind die Batteriemodule 5, 5.6 in Richtung von der Verstärkungsstrebe 3.1 wegweisend formschlüssig an diese ange schlossen. Dem Festlager zugehörig ist des Weiteren ein Spannteil 28, wel ches ausgehend von einem in Figur 6b nicht erkennbaren zentralen, zwi schen die zueinander weisenden Abschlüsse der Fortsätze 26, 26a eingrei fenden und den Abstand zwischen diesen Abschlüssen füllenden Widerla gerleiste mit zwei Spannflanschen über die Oberseiten der Flansche 25, 25a greift. Dieses ist durch wenige, mit Abstand zueinander angeordnete Schrauben 29 an der Verstärkungsstrebe 3.1 befestigt. Basically, the fixed bearing connection can be designed like the loose bearing connection, namely in that one of the two bearing partners provides a flange and the other bearing partner provides a flange bearing and both bearing partners are fixed to one another and an adjustment of the bearing partners in x-, y- , and z-direction is not possible. In the exemplary embodiment of the battery housing 1, the battery modules 5, 5a-5c each have a flange which rests on the upper side of the reinforcement strut 3 and is fastened to the reinforcement strut 3 by means of screws. In the exemplary embodiment of the fixed bearing, as shown in FIGS. 6a, 6b, the flanges 25, 25a each carry an extension 26, 26a angled with respect to its flat extension. The direction of the bend is directed towards the upper end of the reinforcement strut 3.1. The reinforcement strut 3.1 is on the top U-shaped per filiert. The angled extensions 26, 26a of the flanges 25, 25a engage in this undercut formed from the viewing direction of the respective battery module 5.5 or 5.6. Thus, the battery modules 5, 5.6 in the direction of the reinforcing strut 3.1 are pioneeringly positively connected to this. The fixed bearing also includes a clamping part 28, which starts from a central abutment bar (not recognizable in FIG the flanges 25, 25a engages. This is fastened to the reinforcement strut 3.1 by a few screws 29 arranged at a distance from one another.
Durch das Spannteil 28 sowie die Schrauben 29 sind die Flansche 25, 25a mit ihren Fortsätzen 26, 26a nicht nur in z-Richtung und in y-Richtung durch einen Formschluss, sondern durch einen Reibschluss auch in x-Richtung fixiert. Somit ist bei diesem Festlager eine formflüssige Fixierung in zwei Richtungen und eine reibschlüssige Fixierung in eine Richtung gegeben. Die Erfindung ist anhand von Ausführungsbeispielen beschrieben worden. Ohne den Schutzbereich, beschrieben durch die Ansprüche, zu verlassen, ergeben sich für den Fachmann zahlreiche weitere Ausgestaltungen den Gegenstand der Erfindung zu verwirklichen. By means of the clamping part 28 and the screws 29, the flanges 25, 25a with their extensions 26, 26a are fixed not only in the z-direction and in the y-direction by a form fit, but also by a frictional connection in the x-direction. Thus, with this fixed bearing, there is a form-fluid fixation in two directions and a frictional fixation in one direction. The invention has been described on the basis of exemplary embodiments. Without departing from the scope of protection described by the claims, numerous further refinements will arise for the person skilled in the art to implement the subject matter of the invention.
Bezugszeichenliste List of reference symbols
1 Batteriegehäuse 1 battery case
2, 2.1 , 2.2, 2.3, 2.4 Umlaufende Rahmenstruktur 3, 3.1 , 4 Verstärkungsstreben , 5.1 , 5.2, 5.3, 5.4, 5.5, 5.6, 5a, 5b, 5c Batteriemodule 2, 2.1, 2.2, 2.3, 2.4 Circumferential frame structure 3, 3.1, 4 reinforcement struts, 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5a, 5b, 5c battery modules
6, 6.1 Erste Seite 6, 6.1 First page
7, 7.1 Zweite Seite 7, 7.1 Second page
8, 8.1 , 8.2, 8.3, 8.4 Flansch 9 Flanschlager 8, 8.1, 8.2, 8.3, 8.4 flange 9 flange bearing
10, 10.1 Ausnehmung 11 , 11.1 Stützflansch 12, 12.1 Schraube 10, 10.1 recess 11, 11.1 support flange 12, 12.1 screw
13, 13.1 Schraubenkopf 13, 13.1 screw head
14, 14.1 Abstand 14, 14.1 distance
15 unterer Fortsatz 15 lower process
16 Anschlussglied 17, 18 Bund 16 connecting link 17, 18 collar
19 Vertiefung 19 deepening
20, 20.1 , 21 , 21.1 Schiene 20, 20.1, 21, 21.1 rail
22 Schienengrund 22 Rail base
23 Schienenprofil 23 rail profile
24 Anschlussflansch 24 connection flange
25, 25a Flansch 25, 25a flange
26, 26a Fortsatz 26, 26a appendix
28 Spannteil 28 clamping part
29 Schraube 29 screw
R Rahmen V Absatz R frame V paragraph

Claims

Patentansprüche Claims
Batteriegehäuse für ein Kraftfahrzeug mit zumindest einem Batte riemodul (5) und einem das Batteriemodul (5) einfassenden Rahmen (R) an dem das Batteriemodul (5) festgelegt ist, dadurch gekennzeichnet, dass das Batteriemodul (5) an dem Rahmen (R) an einer ersten Seite (6, 6.1 ) durch zumindest ein Festlager und an einer zweiten Seite (7, 7.1 ) durch zumindest ein Loslager angeschlossen ist, wobei das Batteriemodul (5) gegenüber dem Rahmen (R) durch das zumindest eine Loslager in z-Richtung formschlüssig fixiert ist und eine Relativbewegung zwischen dem Rahmen (R) und dem Bat teriemodul (5) infolge einer Deformation des Rahmens (R) möglich ist. Battery housing for a motor vehicle with at least one battery module (5) and a frame (R) enclosing the battery module (5) on which the battery module (5) is fixed, characterized in that the battery module (5) is attached to the frame (R) a first side (6, 6.1) is connected by at least one fixed bearing and on a second side (7, 7.1) by at least one floating bearing, the battery module (5) being connected to the frame (R) by the at least one floating bearing in the z-direction Is positively fixed and a relative movement between the frame (R) and the battery module (5) due to a deformation of the frame (R) is possible.
Batteriegehäuse nach Anspruch 1 , dadurch gekennzeichnet, dass das Loslager durch einen von einem der beiden Lagerpartner - Bat teriemodul (5) oder Rahmen (R) - getragenen Flansch (8, 8.1 , 8.2, 8.3, 8.4) und ein durch den anderen Lagerpartner bereitgestelltes Flanschlager (9) gebildet ist, wobei zum Gestatten der Relativbewe gung zwischen dem Rahmen (R) und dem Batteriemodul (5) der Flansch (8, 8.1 , 8.2, 8.3, 8.4)) und/oder das Flanschlager (9) eine Ausnehmung (10, 10.1 ) zur Führung des anderen Lagerpartners auf weist. Battery housing according to claim 1, characterized in that the floating bearing is supported by a flange (8, 8.1, 8.2, 8.3, 8.4) carried by one of the two storage partners - battery module (5) or frame (R) and a flange (8, 8.1, 8.2, 8.3, 8.4) provided by the other storage partner Flange bearing (9) is formed, the flange (8, 8.1, 8.2, 8.3, 8.4)) and / or the flange bearing (9) having a recess (9) to allow the relative movement between the frame (R) and the battery module (5) 10, 10.1) to guide the other storage partner.
Batteriegehäuse nach Anspruch 2, dadurch gekennzeichnet, dass der Flansch (8, 8.1 ) die Ausnehmung (10, 10.1 ) aufweist und das Flanschlager (9) durch einen Stützflansch (11) und einer einen Kopf (13, 13.1 ) aufweisenden Schraube (12, 12.1) gebildet ist, wobei die Schraube (12, 12.1 ) mit ihrem Schaft die Ausnehmung (10, 10.1 ) des Flansches (8, 8.1 ) durchgreift und in dem Stützflansch (11 ) festgelegt ist. Battery housing according to claim 2, characterized in that the flange (8, 8.1) has the recess (10, 10.1) and the flange bearing (9) is provided with a support flange (11) and a screw (12, 13.1) having a head (13, 13.1). 12.1) is formed, the screw (12, 12.1) reaching through the recess (10, 10.1) of the flange (8, 8.1) with its shaft and being fixed in the support flange (11).
Batteriegehäuse nach einem der Ansprüche 2 oder 3, dadurch gekennzeichnet, dass in der Ausnehmung (10.1 ) ein Anschlussglied (16) mit einer Flanschaufnahme angeordnet ist, in die ein Randbe reich der Ausnehmung (10.1 ) des Flansches (8, 8.1 , 8.Battery housing according to one of claims 2 or 3, characterized in that a connecting member in the recess (10.1) (16) is arranged with a flange receptacle in which a rim area of the recess (10.1) of the flange (8, 8.1, 8.
2, 8.2, 8.
3, 8.3, 8.
4) eingreift und in der dieser Randbereich in z-Richtung mit Vorspan nung gehalten ist. 4) engages and in which this edge area is held in the z-direction with bias voltage.
5. Batteriegehäuse nach einem der Ansprüche 2 bis 4, dadurch gekennzeichnet, dass das Flanschlager zumindest abschnittsweise durch eine Bewegbarkeit des Flansches in z-Richtung begrenzende Schienenanordnung (20, 20.1 , 21 , 21 .1 , 23) bereitgestellt ist, welche Schienenanordnung zwei voneinander beabstandete Schienen und eine zwischen diesen Schienen befindliche Nut als Ausnehmung auf weist, in die der Flansch (8.2, 8.3, 8.4) eingreift. 5. Battery housing according to one of claims 2 to 4, characterized in that the flange bearing is provided at least in sections by a rail arrangement (20, 20.1, 21, 21 .1, 23) limiting the mobility of the flange in the z-direction, which rail arrangement is two from each other spaced rails and a groove located between these rails as a recess into which the flange (8.2, 8.3, 8.4) engages.
6. Batteriegehäuse nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das Batteriemodul (5) in dem Loslager in Quer richtung zur Deformationsrichtung des Rahmens (R) gegenüber dem Batteriemodul (5), bei welcher Deformation der Abstand zwischen dem Rahmen (R) und dem Batteriemodul (5) reduziert wird, fixiert ist. 6. Battery housing according to one of claims 1 to 5, characterized in that the battery module (5) in the floating bearing in the transverse direction to the deformation direction of the frame (R) with respect to the battery module (5), at which deformation the distance between the frame (R ) and the battery module (5) is reduced, is fixed.
7. Batteriegehäuse nach Anspruch 6 in seinem Rückbezug nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Ausneh mung (10, 10.1 ) einer eine translatorische Bewegung zulassende Führungskulisse ist, die an ihrem einen längsseitigen Ende geöffnet ist. 7. Battery housing according to claim 6 in its back reference according to one of claims 1 to 5, characterized in that the recess (10, 10.1) is a translational movement permitting guide slot which is open at its one longitudinal end.
8. Batteriegehäuse nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass das Festlager durch einen von einem der bei den Lagerpartner - Batteriemodul oder Rahmen - getragenen Flansch und ein durch den anderen Lagerpartner bereitgestelltes Flanschlager gebildet und der Flansch am Flanschlager festgelegt ist. 8. Battery housing according to one of claims 1 to 7, characterized in that the fixed bearing is formed by a flange carried by one of the bearing partners - battery module or frame - and a flange bearing provided by the other bearing partner and the flange is fixed on the flange bearing.
9. Batteriegehäuse nach Anspruch 8, dadurch gekennzeichnet, dass die beiden Lagerpartner durch mehrere den Flansch durchgreifende und in dem Flanschlager festgelegte Schrauben aneinander festge legt sind. 9. The battery housing according to claim 8, characterized in that the two bearing partners are fixed to one another by several screws extending through the flange and fixed in the flange bearing.
10. Batteriegehäuse nach Anspruch 8, dadurch gekennzeichnet, dass der Rahmen (R) zur Ausbildung des Festlagers das Flanschlager trägt, welches an seiner Flanschauflageseite in Richtung zum Batte riemodul (5.5, 5.6) hinterschnittenes Flanschlager aufweist und dass der daran festgelegte Flansch (25, 25a) einen zum Eingreifen in den Hinterschnitt des Flanschlagers abgewinkelten Fortsatz (26, 26a) trägt. 10. Battery housing according to claim 8, characterized in that the frame (R) for forming the fixed bearing carries the flange bearing which has undercut flange bearing on its flange contact side in the direction of the battery module (5.5, 5.6) and that the flange (25, 25a) carries an extension (26, 26a) angled to engage in the undercut of the flange bearing.
11. Batteriegehäuse nach Anspruch 10, dadurch gekennzeichnet, dass ein den Flansch (25, 25a) übergreifendes, an dem Flanschlager festgelegtes Spannteil (28) vorgesehen ist, durch das der mit seinem Fortsatz (26, 26a) in den Hinterschnitt des Flanschlagers eingrei fende Flansch (25, 25a) darin in Querrichtung zur Längserstreckung des Flansches (25, 25a) sowie in z-Richtung formschlüssig und in Richtung der Längserstreckung des Flansches (25, 25a) reibschlüs sig gehalten ist. 11. Battery housing according to claim 10, characterized in that a flange (25, 25a) overlapping, fixed to the flange bearing clamping part (28) is provided, through which the with its extension (26, 26a) fende in the undercut of the flange bracket Flange (25, 25a) therein in the transverse direction to the longitudinal extent of the flange (25, 25a) and in the z-direction in a form-fitting manner and in the direction of the longitudinal extent of the flange (25, 25a) is held Reibschlüs sig.
12. Batteriegehäuse nach einem der Ansprüche 1 bis 11 , dadurch gekennzeichnet, dass der Rahmen (R) Teil eines Rahmengefaches ist, welches aus einer außen umlaufenden Rahmenstruktur (2, 2.1 , 2.2, 2.3, 2.4) und zumindest einer innerhalb der Rahmenstruktur (2, 2.1 , 2.2, 2.3, 2.4) vorhandenen Verstärkungsstreben (3, 3.1 , 4) ge bildet ist, wobei das Loslager zwischen Batteriemodul (5) und der Rahmenstruktur (2, 2.1 , 2.2, 2.3, 2.4) und das Festlager zwischen Batteriemodul (5) und einer Verstärkungsstrebe (3, 3.1) vorgesehen ist. 12. Battery housing according to one of claims 1 to 11, characterized in that the frame (R) is part of a frame compartment, which consists of an externally circumferential frame structure (2, 2.1, 2.2, 2.3, 2.4) and at least one within the frame structure (2 , 2.1, 2.2, 2.3, 2.4) existing reinforcing struts (3, 3.1, 4) ge, the floating bearing between the battery module (5) and the frame structure (2, 2.1, 2.2, 2.3, 2.4) and the fixed bearing between the battery module ( 5) and a reinforcing strut (3, 3.1) is provided.
PCT/EP2020/082916 2019-11-22 2020-11-20 Battery housing for a motor vehicle WO2021099583A1 (en)

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