WO2021098381A1 - Method for preparing copper-iron alloy material having electromagnetic shielding performance - Google Patents

Method for preparing copper-iron alloy material having electromagnetic shielding performance Download PDF

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Publication number
WO2021098381A1
WO2021098381A1 PCT/CN2020/118032 CN2020118032W WO2021098381A1 WO 2021098381 A1 WO2021098381 A1 WO 2021098381A1 CN 2020118032 W CN2020118032 W CN 2020118032W WO 2021098381 A1 WO2021098381 A1 WO 2021098381A1
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alloy
strip
copper
finished
heat treatment
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PCT/CN2020/118032
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French (fr)
Chinese (zh)
Inventor
周斌
王群
杨红艳
孙君鹏
郭创立
山瑛
梁建斌
王文斌
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西安斯瑞先进铜合金科技有限公司
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Priority to JP2022529750A priority Critical patent/JP7400101B2/en
Priority to KR1020227021189A priority patent/KR20220104222A/en
Publication of WO2021098381A1 publication Critical patent/WO2021098381A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention relates to the technical field of electromagnetic shielding, in particular to a method for preparing a copper-iron alloy material with electromagnetic shielding performance.
  • Electromagnetic radiation pollution is caused by electromagnetic waves distributed in space.
  • the electromagnetic radiation hazards caused by electromagnetic waves mainly include the negative impact on human health, the impact on the natural environment, and the interference to electronic equipment.
  • metal electromagnetic shielding materials are generally divided into two categories: 1 Good conductor shielding materials, which are often used for shielding electrostatic fields and high and low frequency electromagnetic fields due to their high conductivity, such as copper, aluminum, nickel, etc.; 2 Ferromagnetic shielding materials, which are often used for shielding low-frequency (f ⁇ 100KHz) magnetic fields due to their high magnetic permeability, such as iron, silicon steel and Pypermalloy. Therefore, electromagnetic shielding protection methods play a very important role in modern life and become one of the key topics of future research.
  • the present invention provides a method for preparing a copper-iron alloy material with uniform structure, high electrical conductivity and magnetic permeability.
  • the technical scheme of the present invention is: a preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Smelting the ingredients are calculated by percentage, the percentage of Fe in the raw material is 5%-10%, and the percentage of Cu in the raw material is 90%-95%; use an intermediate frequency induction furnace for smelting, in the process The degassing and deoxidation process is combined with electromagnetic stirring to obtain a uniform alloy solution; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C to 930°C, and after holding for 3-4 hours, hot rolling is carried out in multiple passes on a two-roll reversing rolling mill;
  • step 3 Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm-1mm;
  • step 5 Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C-550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
  • step 3 the specific operation of step 3) is: first preheat the two-roll reversible rolling mill to a temperature of 750°C-850°C, and then hot-roll the alloy ingot through 4-8 passes until the thickness of the alloy ingot is 70- 95mm; Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling.
  • the upper milling feed rate is 30-60 mm/min, and the lower milling feed rate is 50-90 mm/min.
  • step 5 during the annealing process, nitrogen and methanol are added to the bell furnace, the flow rate of nitrogen is 2m 3 /h-4m 3 /h, and the flow rate of methanol is 0.08L/h-0.15L/h,
  • the heating time is 15min-45min
  • the heating temperature is 620°C-670°C
  • the heat preservation treatment is 0.5h-2.0h
  • the pressure inside the bell furnace is controlled to 180Pa-320Pa; the magnetic permeability of the strip is improved, and the strip is placed in the heat treatment It is oxidized in the process.
  • step 6 the specific operation of the heat treatment is: in the first stage, the semi-finished strip is placed in the heat treatment furnace, and the heat preservation treatment is carried out for 1.2h-2h under the condition of 450°C-500°C; the second stage will The semi-finished strip is placed in the temperature of 500°C-700°C, heat preservation for 2h-4h, and then cooled to a temperature of 450°C-550°C, and the heat preservation treatment is 2.5h-4h; improve the tensile strength and bending resistance of the semi-finished strip Physical properties such as strength.
  • step 6 use a polishing device to polish the finished alloy strip, and use magnetic particle inspection and ultrasonic flaw detection for processing, check whether the finished alloy strip has cracks, and ensure that the finished alloy strip has no surface or interior. defect.
  • step 6 the semi-finished strip is first soaked in absolute alcohol, then ultrasonically cleaned with pure water, and finally dried with high-purity nitrogen; the surface of the semi-finished strip is cleaned to avoid impurities attached to the surface of the semi-finished strip Affect the electromagnetic shielding performance of alloy materials.
  • the present invention has the beneficial effects: the copper-iron alloy material prepared by the present invention has a uniform structure, fine fibrous Fe phase, distributed parallel to the rolling direction, and has high electrical conductivity and magnetic permeability. Alloy material with its own electromagnetic shielding performance; the present invention changes the microstructure of the alloy material through heat treatment and annealing treatment, increases the crystallization volume fraction of the material, changes the shape of the material hysteresis line, and improves the induced anisotropy of the material , So that the atom diffusion in the alloy material is more significant, and the metallographic distribution is uniform.
  • Figure 1 is a process flow diagram of the present invention
  • Figure 2 is a 50-fold morphology of the copper-iron alloy material prepared in Example 3 of the present invention under a microscope;
  • FIG. 3 is a topography view of a copper-iron alloy material prepared in Example 4 of the present invention under a microscope, magnified 100 times;
  • Example 4 is a schematic structural diagram of a square ingot made of the copper-iron alloy material prepared in Example 4 of the present invention.
  • Example 5 is a schematic structural diagram of a round ingot made of the copper-iron alloy material prepared in Example 4 of the present invention.
  • Example 6 is a schematic structural diagram of a strip made of the copper-iron alloy material prepared in Example 1 of the present invention.
  • Example 7 is a schematic structural view of a CFA95(t) 0.2mm copper-iron alloy heat sink made of the copper-iron alloy material prepared in Example 2 of the present invention
  • Fig. 8 is a schematic structural diagram of a CFA95(t) 0.2mm CPU Cover made of the copper-iron alloy material prepared in Example 3 of the present invention
  • FIG. 9 is a schematic structural view of a shielding room made of copper-iron alloy material prepared in Example 5 of the present invention.
  • Fig. 10 is a schematic structural diagram of a CFA95(t) 0.3mm air conditioning pipe made of the copper-iron alloy material prepared in Example 6 of the present invention.
  • Embodiment 1 A method for preparing a copper-iron alloy material with electromagnetic shielding performance, including:
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C. After holding for 3 hours, hot rolling is performed on a two-roll reversing mill in multiple passes; first, the two-roll reversing mill is preheated The temperature is 750°C, and then the alloy ingot is hot-rolled for 4 passes until the thickness of the alloy ingot is 70mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
  • step 3 Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm;
  • step 5 Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
  • the shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
  • FIG. 6 The structural schematic diagram of the strip made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 6.
  • Embodiment 2 A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Smelting The ingredients are calculated by percentage, the percentage of Fe in the raw material is 8%, and the percentage of Cu in the raw material is 92%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 915°C and hold for 3.5 hours, then perform hot rolling in multiple passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is pre-heated. Heat to a temperature of 800°C, and then hot-roll the alloy ingot through 6 passes until the thickness of the alloy ingot is 82mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
  • the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 0.8mm; the upper milling feed rate is 46mm/min, and the lower milling feed rate is 77mm/ min;
  • step 5 Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 500° C., and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
  • the shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
  • FIG. 7 The schematic diagram of the structure of the CFA95(t) 0.2mm copper-iron alloy heat sink made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 7.
  • Embodiment 3 A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Smelting The ingredients are calculated by percentage, the percentage of Fe in the raw material is 10%, and the percentage of Cu in the raw material is 90%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing processes during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 930°C, and after holding for 4 hours, perform hot rolling in passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is preheated The temperature is 850°C, and then the alloy ingot is hot-rolled for 8 passes until the thickness of the alloy ingot is 95mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
  • the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 1mm; the upper milling feed rate is 60mm/min, and the lower milling feed rate is 90mm/min ;
  • Cold rolling and annealing cold rolling the strip obtained in step 4), annealing treatment during the cold rolling process, annealing with a bell furnace, the annealing temperature is controlled at 700 °C, to obtain a semi-finished strip; Add nitrogen and methanol into the bell furnace.
  • the flow rate of nitrogen is 2m 3 /h-4m 3 /h
  • the flow rate of methanol is 0.08L/h-0.15L/h
  • the heating time is 15min-45min
  • the heating temperature is 620°C- 670°C
  • heat preservation treatment for 0.5h-2.0h control the pressure in the bell furnace to 180Pa-320Pa; improve the magnetic permeability of the strip, and place the strip to be oxidized during the heat treatment;
  • step 5 Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
  • the shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
  • FIG. 2 The topography of the copper-iron alloy material prepared in this embodiment under a microscope with a magnification of 50 times is shown in FIG. 2.
  • FIG. 8 The schematic diagram of the structure of the CFA95(t) 0.2mm CPU Cover made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 8.
  • Embodiment 4 A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C. After holding for 3 hours, hot rolling is performed on a two-roll reversing mill in multiple passes; first, the two-roll reversing mill is preheated The temperature is 750°C, and then the alloy ingot is hot-rolled for 4 passes until the thickness of the alloy ingot is 70mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
  • step 3 Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm;
  • the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450 °C, and the surface is cleaned after heat treatment to obtain the finished alloy strip; the specific operation of the heat treatment is: the semi-finished strip is placed in the first stage In the heat treatment furnace, under the condition of 450°C, heat preservation treatment for 1.2h; in the second stage, the semi-finished strip will be placed at the temperature of 500°C for 2h, and then the temperature will be cooled to 450°C, and the temperature will be kept warm. Treatment for 2.5h; improve physical properties such as tensile strength and bending strength of semi-finished strips.
  • the shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
  • the morphology of the copper-iron alloy material prepared in this embodiment under a microscope with a magnification of 100 times is shown in FIG. 3.
  • FIG. 4 The schematic diagram of the structure of the square ingot made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 4.
  • FIG. 5 The schematic diagram of the structure of the round ingot made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 5.
  • Embodiment 5 A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Smelting The ingredients are calculated by percentage, the percentage of Fe in the raw material is 8%, and the percentage of Cu in the raw material is 92%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 915°C and hold for 3.5 hours, then perform hot rolling in multiple passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is pre-heated. Heat to a temperature of 800°C, and then hot-roll the alloy ingot through 6 passes until the thickness of the alloy ingot is 82mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
  • the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 0.8mm; the upper milling feed rate is 46mm/min, and the lower milling feed rate is 77mm/ min;
  • Heat treatment and cleaning heat treatment of the semi-finished strip obtained in step 5).
  • the heat treatment temperature is controlled at 500°C.
  • the surface is cleaned to obtain a finished alloy strip; the finished alloy strip is polished by a polishing device and used Magnetic particle flaw detection and ultrasonic flaw detection are performed to check whether there are cracks in the finished alloy strip, and to ensure that the finished alloy strip has no defects on the surface and inside.
  • the shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
  • FIG. 9 The schematic diagram of the structure of the shielding room made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 9.
  • Embodiment 6 A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Smelting The ingredients are calculated by percentage, the percentage of Fe in the raw material is 8%, and the percentage of Cu in the raw material is 92%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 915°C and hold for 3.5 hours, then perform hot rolling in multiple passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is pre-heated. Heat to a temperature of 800°C, and then hot-roll the alloy ingot through 4-8 passes until the thickness of the alloy ingot is 83mm; under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling ;
  • the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 0.8mm; the upper milling feed rate is 48mm/min, and the lower milling feed rate is 77mm/ min;
  • Cold rolling and annealing cold rolling the strip obtained in step 4), annealing treatment during the cold rolling process, annealing with a bell furnace, the annealing temperature is controlled at 650 °C, to obtain a semi-finished strip; Add nitrogen and methanol into the bell furnace, the nitrogen flow rate is 3m 3 /h, the methanol flow rate is 0.12L/h, the heating time is 32min, the heating temperature is 650°C, the heat preservation treatment is 1.5h, and the furnace of the bell furnace is controlled The pressure is 260Pa; improve the magnetic permeability of the strip and prevent the strip from being oxidized during the heat treatment process;
  • step 5 Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 510°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip; the specific operation of the heat treatment is: the semi-finished strip is placed in the first stage In the heat treatment furnace, at a temperature of 470°C, heat preservation treatment for 1.7h; in the second stage, the semi-finished strip is placed at a temperature of 610°C, kept for 3h, and then cooled to a temperature of 510°C.
  • Processing for 3.5h improve the tensile strength, bending strength and other physical properties of the semi-finished strip, use a polishing device to polish the finished alloy strip, and use magnetic particle inspection and ultrasonic inspection to process, check whether the finished alloy strip has cracks , To ensure that the finished alloy strip is free from defects on the surface and inside.
  • the semi-finished strip is first soaked in anhydrous alcohol, then cleaned with pure water ultrasonically, and finally dried with high-purity nitrogen; by cleaning the surface of the semi-finished strip To prevent the impurities attached to the surface of the semi-finished strip from affecting the electromagnetic shielding performance of the alloy material.
  • the prepared copper-iron alloy materials were tested by the shielded room method, and the test results are shown in Table 1.
  • FIG. 10 The schematic structural diagram of the CFA95(t) 0.3mm air conditioning pipe made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 10.
  • Embodiment 7 A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
  • Smelting The ingredients are calculated by percentage, the percentage of Fe in the raw material is 10%, and the percentage of Cu in the raw material is 90%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing processes during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
  • Hot rolling Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 930°C, and after holding for 4 hours, hot rolling is performed in multiple passes on a two-roll reversible rolling mill;
  • step 3 Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 1mm;
  • step 5 Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C-550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
  • the prepared copper-iron alloy materials were tested by the shielded room method, and the test results are shown in Table 1.
  • Example 1 14KHz 49.6
  • Example 2 200KHz 75.7
  • Example 3 450KHz 140.6
  • Example 4 950KHz 131.4
  • Example 5 3KHz 113.0
  • Example 6 6KHz 110.5
  • Example 7 10KHz 104.0
  • Electromagnetic shielding of copper-iron alloy is Electromagnetic shielding of copper-iron alloy
  • the Fe phase in the copper matrix assumes a "needle” structure ("fibrous").
  • the magnetic field formed by the needle-like Fe phase has the same effect as the lightning rod, which can absorb the surrounding magnetic field and the magnetic field of the power plant.
  • the magnetic field and the magnetic field have reversal properties, causing hysteresis and canceling each other out, thereby obtaining a perfect shielding effect.
  • Copper-iron alloy belt (Specification: (t) 0.01mm-(t) 0.3mm)
  • the display manufacturer needs 1000mm*1000mm*0.1mm CFA95 strip for the display backplane material

Abstract

A method for preparing a copper-iron alloy material that has an electromagnetic shielding performance, comprising smelting: weighing a CuFe master alloy and an electrolytic copper plate according to mass percentage, and smelting in an intermediate-frequency induction furnace to obtain a uniform alloy solution; casting: using a graphite-lined copper crystallizer to cool and crystallize the foregoing alloy solution to obtain a rectangular alloy ingot; hot rolling: heating the alloy ingot, and carrying out hot rolling in several passes on a two-roll reversible rolling mill; surface milling: milling the hot rolled billet sheet up and down on a double-sided milling device; cold rolling and annealing: carrying out cold rolling on a strip, and carrying out an annealing treatment during cold rolling to obtain a semi-finished strip; heat treatment and cleaning: carrying out a heat treatment on the semi-finished strip, and after the heat treatment, carrying out surface cleaning to obtain a finished alloy strip.

Description

一种具有电磁屏蔽性能的铜铁合金材料的制备方法Method for preparing copper-iron alloy material with electromagnetic shielding performance
本申请要求申请日为2019/11/23的中国专利申请201910782289X的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application 201910782289X whose filing date is 2019/11/23. This application quotes the full text of the aforementioned Chinese patent application.
技术领域Technical field
本发明涉及电磁屏蔽技术领域,具体涉及一种具有电磁屏蔽性能的铜铁合金材料的制备方法。The invention relates to the technical field of electromagnetic shielding, in particular to a method for preparing a copper-iron alloy material with electromagnetic shielding performance.
背景技术Background technique
随着现代电子信息的快速发展,越来越多的电子、电气设备被投入使用,与此同时,这些电子设备所产生的不同频率和能量的电磁波正以一种新的污染源充斥着人们的生活,与目前的水污染、噪音污染、大气污染并称为四大污染。电磁辐射污染由分布在空间的电磁波所致,电磁波引起的电磁辐射危害主要包括对人体健康的负面影响、对自然环境的影响以及对电子设备的干扰三大方面。With the rapid development of modern electronic information, more and more electronic and electrical equipment have been put into use. At the same time, electromagnetic waves of different frequencies and energy generated by these electronic equipment are flooding people’s lives with a new source of pollution. , Together with the current water pollution, noise pollution, and air pollution, are called the four major pollution. Electromagnetic radiation pollution is caused by electromagnetic waves distributed in space. The electromagnetic radiation hazards caused by electromagnetic waves mainly include the negative impact on human health, the impact on the natural environment, and the interference to electronic equipment.
目前关于金属类电磁屏蔽材料通常分为两类:①良导体类屏蔽材料,这种材料由于具有较高的电导率常用于静电场以及高低频电磁场的屏蔽,如铜、铝、镍等;②铁磁类屏蔽材料,这种材料由于具有较高的磁导率常用于低频(f<100KHz)磁场的屏蔽,如铁、硅钢和皮坡莫合金等。因此,电磁屏蔽防护手段在现代生活中起到非常重要的作用,成为今后研究的重点课题之一。At present, metal electromagnetic shielding materials are generally divided into two categories: ① Good conductor shielding materials, which are often used for shielding electrostatic fields and high and low frequency electromagnetic fields due to their high conductivity, such as copper, aluminum, nickel, etc.; ② Ferromagnetic shielding materials, which are often used for shielding low-frequency (f<100KHz) magnetic fields due to their high magnetic permeability, such as iron, silicon steel and Pypermalloy. Therefore, electromagnetic shielding protection methods play a very important role in modern life and become one of the key topics of future research.
发明内容Summary of the invention
针对上述存在的技术问题,本发明提供了一种组织均匀、具有较高的导电性和导磁性的铜铁合金材料的制备方法。In view of the above-mentioned technical problems, the present invention provides a method for preparing a copper-iron alloy material with uniform structure, high electrical conductivity and magnetic permeability.
本发明的技术方案为:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:The technical scheme of the present invention is: a preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为5%-10%,原料中Cu元素的百分含量为90%-95%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: the ingredients are calculated by percentage, the percentage of Fe in the raw material is 5%-10%, and the percentage of Cu in the raw material is 90%-95%; use an intermediate frequency induction furnace for smelting, in the process The degassing and deoxidation process is combined with electromagnetic stirring to obtain a uniform alloy solution; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度50-100mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 50-100 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为890℃-930℃,保温3-4h后,在两辊可逆轧机上分道次进行热轧;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C to 930°C, and after holding for 3-4 hours, hot rolling is carried out in multiple passes on a two-roll reversing rolling mill;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.5mm-1mm;4) Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm-1mm;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在600℃-700℃,得到半成品带材;5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 600°C-700°C to obtain a semi-finished strip;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在450℃-550℃,热处理后进行表面清洗,得到成品合金带材。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C-550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
进一步地,步骤3)的具体操作为:首先将两辊可逆轧机预热至温度为750℃-850℃,然后将合金铸锭经过4-8道次热轧至合金铸锭的厚度为70-95mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出。Further, the specific operation of step 3) is: first preheat the two-roll reversible rolling mill to a temperature of 750°C-850°C, and then hot-roll the alloy ingot through 4-8 passes until the thickness of the alloy ingot is 70- 95mm; Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling.
进一步地,步骤4)中,上铣削进速度为30-60mm/min,下铣削进速度为50-90mm/min。Further, in step 4), the upper milling feed rate is 30-60 mm/min, and the lower milling feed rate is 50-90 mm/min.
进一步地,步骤5)中,退火处理时,向钟罩炉内加入氮气和甲醇,氮气的流量为2m 3/h-4m 3/h,甲醇的流量为0.08L/h-0.15L/h,升温时间为15min-45min,升温温度为620℃-670℃,保温处理0.5h-2.0h,控制钟罩炉的炉内压强为180Pa-320Pa;提高带材的导磁性能,放置带材在热处理过程中被氧化。 Further, in step 5), during the annealing process, nitrogen and methanol are added to the bell furnace, the flow rate of nitrogen is 2m 3 /h-4m 3 /h, and the flow rate of methanol is 0.08L/h-0.15L/h, The heating time is 15min-45min, the heating temperature is 620℃-670℃, the heat preservation treatment is 0.5h-2.0h, the pressure inside the bell furnace is controlled to 180Pa-320Pa; the magnetic permeability of the strip is improved, and the strip is placed in the heat treatment It is oxidized in the process.
进一步地,步骤6)中,热处理的具体操作为:第一阶段将半成品带材置于热处理炉中,在温度为450℃-500℃的条件下,保温处理1.2h-2h;第二阶段将半成品带材置于在温度为500℃-700℃的条件下,保温2h-4h,然后降温至温度450℃-550℃,保温处理2.5h-4h;提高半成品带材抗拉伸强度、抗弯曲强度等物理性能。Further, in step 6), the specific operation of the heat treatment is: in the first stage, the semi-finished strip is placed in the heat treatment furnace, and the heat preservation treatment is carried out for 1.2h-2h under the condition of 450℃-500℃; the second stage will The semi-finished strip is placed in the temperature of 500℃-700℃, heat preservation for 2h-4h, and then cooled to a temperature of 450℃-550℃, and the heat preservation treatment is 2.5h-4h; improve the tensile strength and bending resistance of the semi-finished strip Physical properties such as strength.
进一步地,步骤6)完成后,采用抛光装置对成品合金带材进行抛光处理,并采用磁粉探伤和超声波探伤进行处理,检查成品合金带材是否存在裂,确保成品合金带材表面和内部均无缺陷。Further, after step 6) is completed, use a polishing device to polish the finished alloy strip, and use magnetic particle inspection and ultrasonic flaw detection for processing, check whether the finished alloy strip has cracks, and ensure that the finished alloy strip has no surface or interior. defect.
进一步地,步骤6)中,半成品带材先用无水酒精浸泡后再用纯水超声清洗,最后用高纯氮气吹干;通过对半成品带材表面进行清洗,避免半成品带材表面附着的杂质影响合金材料的电磁屏蔽性能。Further, in step 6), the semi-finished strip is first soaked in absolute alcohol, then ultrasonically cleaned with pure water, and finally dried with high-purity nitrogen; the surface of the semi-finished strip is cleaned to avoid impurities attached to the surface of the semi-finished strip Affect the electromagnetic shielding performance of alloy materials.
与现有技术相比,本发明的有益效果:本发明制备的铜铁合金材料组织均匀,Fe相程细小纤维状,平行于轧制方向分布,具有较高的导电性和导磁性,是一种自身具有电磁屏蔽性能的合金材料;本发明通过热处理和退火处理,改变合金材料的微观结构,增大材料的晶化体积分数,改变材料滞回线的形状,提高了材料的感生各向异性,使得合金材料中原子扩散较显著,金相分布均匀。Compared with the prior art, the present invention has the beneficial effects: the copper-iron alloy material prepared by the present invention has a uniform structure, fine fibrous Fe phase, distributed parallel to the rolling direction, and has high electrical conductivity and magnetic permeability. Alloy material with its own electromagnetic shielding performance; the present invention changes the microstructure of the alloy material through heat treatment and annealing treatment, increases the crystallization volume fraction of the material, changes the shape of the material hysteresis line, and improves the induced anisotropy of the material , So that the atom diffusion in the alloy material is more significant, and the metallographic distribution is uniform.
附图说明Description of the drawings
图1是本发明的工艺流程图;Figure 1 is a process flow diagram of the present invention;
图2是采用本发明实施例3制备的铜铁合金材料在显微镜下放大50倍的形貌图;Figure 2 is a 50-fold morphology of the copper-iron alloy material prepared in Example 3 of the present invention under a microscope;
图3是采用本发明实施例4制备的铜铁合金材料在显微镜下放大100倍的形貌图;FIG. 3 is a topography view of a copper-iron alloy material prepared in Example 4 of the present invention under a microscope, magnified 100 times;
图4是采用本发明实施例4制备的铜铁合金材料制作的方锭的结构示意图;4 is a schematic structural diagram of a square ingot made of the copper-iron alloy material prepared in Example 4 of the present invention;
图5是采用本发明实施例4制备的铜铁合金材料制作的圆锭的结构示意图;5 is a schematic structural diagram of a round ingot made of the copper-iron alloy material prepared in Example 4 of the present invention;
图6是采用本发明实施例1制备的铜铁合金材料制作的带材的结构示意图;6 is a schematic structural diagram of a strip made of the copper-iron alloy material prepared in Example 1 of the present invention;
图7是采用本发明实施例2制备的铜铁合金材料制作的CFA95(t)0.2mm铜铁合金散热板的结构示意图;7 is a schematic structural view of a CFA95(t) 0.2mm copper-iron alloy heat sink made of the copper-iron alloy material prepared in Example 2 of the present invention;
图8是采用本发明实施例3制备的铜铁合金材料制作的CFA95(t)0.2mm CPU Cover的结构示意图;Fig. 8 is a schematic structural diagram of a CFA95(t) 0.2mm CPU Cover made of the copper-iron alloy material prepared in Example 3 of the present invention;
图9是采用本发明实施例5制备的铜铁合金材料制作的屏蔽室的结构示意图;9 is a schematic structural view of a shielding room made of copper-iron alloy material prepared in Example 5 of the present invention;
图10是采用本发明实施例6制备的铜铁合金材料制作的CFA95(t)0.3mm空调管的结构示意图。Fig. 10 is a schematic structural diagram of a CFA95(t) 0.3mm air conditioning pipe made of the copper-iron alloy material prepared in Example 6 of the present invention.
具体实施方式Detailed ways
实施例1:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 1: A method for preparing a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为5%,原料中Cu元素的百分含量为95%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: the ingredients are calculated in percentage, the percentage of Fe in the raw material is 5%, and the percentage of Cu in the raw material is 95%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度50mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 50 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为890℃,保温3h后,在两辊可逆轧机上分道次进行热轧;首先将两辊可逆轧机预热至温度为750℃,然后将合金铸锭经过4道次热轧至合金铸锭的厚度为70mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C. After holding for 3 hours, hot rolling is performed on a two-roll reversing mill in multiple passes; first, the two-roll reversing mill is preheated The temperature is 750℃, and then the alloy ingot is hot-rolled for 4 passes until the thickness of the alloy ingot is 70mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.5mm;4) Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在600℃,得到半成品带材;5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 600°C to obtain a semi-finished strip;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在450℃,热处理后进行表面清洗,得到成品合金带材。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
采用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
本实施例制备的铜铁合金材料制作的带材的结构示意图如图6所示。The structural schematic diagram of the strip made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 6.
实施例2:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 2: A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为8%,原料中Cu元素的百分含量为92%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: The ingredients are calculated by percentage, the percentage of Fe in the raw material is 8%, and the percentage of Cu in the raw material is 92%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度80mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 80 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为915℃,保温3.5h后,在两辊可逆轧机上分道次进行热轧;首先将两辊可逆轧机预热至温度为800℃,然后将合金铸锭经过6道次热轧至合金铸锭的厚度为82mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 915°C and hold for 3.5 hours, then perform hot rolling in multiple passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is pre-heated. Heat to a temperature of 800°C, and then hot-roll the alloy ingot through 6 passes until the thickness of the alloy ingot is 82mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.8mm;上铣削进速度为46mm/min,下铣削进速度为77mm/min;4) Face milling: the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 0.8mm; the upper milling feed rate is 46mm/min, and the lower milling feed rate is 77mm/ min;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在660℃,得到半成品带材;5) Cold rolling and annealing: cold rolling of the strip obtained in step 4), annealing treatment during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 660°C to obtain a semi-finished strip;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在500℃,热处理后进行表面清洗,得到成品合金带材。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 500° C., and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
采用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
本实施例制备的铜铁合金材料制作的CFA95(t)0.2mm铜铁合金散热板的结构示意图如图7所示。The schematic diagram of the structure of the CFA95(t) 0.2mm copper-iron alloy heat sink made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 7.
实施例3:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 3: A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为10%,原料中Cu元素的百分含量为90%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: The ingredients are calculated by percentage, the percentage of Fe in the raw material is 10%, and the percentage of Cu in the raw material is 90%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing processes during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度100mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 100 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为930℃,保温4h后,在两辊可逆轧机上分道次进行热轧;首先将两辊可逆轧机预热至温度为850℃, 然后将合金铸锭经过8道次热轧至合金铸锭的厚度为95mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 930°C, and after holding for 4 hours, perform hot rolling in passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is preheated The temperature is 850°C, and then the alloy ingot is hot-rolled for 8 passes until the thickness of the alloy ingot is 95mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为1mm;上铣削进速度为60mm/min,下铣削进速度为90mm/min;4) Face milling: the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 1mm; the upper milling feed rate is 60mm/min, and the lower milling feed rate is 90mm/min ;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在700℃,得到半成品带材;退火处理时,向钟罩炉内加入氮气和甲醇,氮气的流量为2m 3/h-4m 3/h,甲醇的流量为0.08L/h-0.15L/h,升温时间为15min-45min,升温温度为620℃-670℃,保温处理0.5h-2.0h,控制钟罩炉的炉内压强为180Pa-320Pa;提高带材的导磁性能,放置带材在热处理过程中被氧化; 5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing treatment during the cold rolling process, annealing with a bell furnace, the annealing temperature is controlled at 700 ℃, to obtain a semi-finished strip; Add nitrogen and methanol into the bell furnace. The flow rate of nitrogen is 2m 3 /h-4m 3 /h, the flow rate of methanol is 0.08L/h-0.15L/h, the heating time is 15min-45min, and the heating temperature is 620℃- 670℃, heat preservation treatment for 0.5h-2.0h, control the pressure in the bell furnace to 180Pa-320Pa; improve the magnetic permeability of the strip, and place the strip to be oxidized during the heat treatment;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在550℃,热处理后进行表面清洗,得到成品合金带材。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
采用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
本实施例制备的铜铁合金材料在显微镜下放大50倍的形貌图如图2所示。The topography of the copper-iron alloy material prepared in this embodiment under a microscope with a magnification of 50 times is shown in FIG. 2.
本实施例制备的铜铁合金材料制作的CFA95(t)0.2mm CPU Cover的结构示意图如图8所示。The schematic diagram of the structure of the CFA95(t) 0.2mm CPU Cover made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 8.
实施例4:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 4: A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为5%,原料中Cu元素的百分含量为95%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: the ingredients are calculated in percentage, the percentage of Fe in the raw material is 5%, and the percentage of Cu in the raw material is 95%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度50mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 50 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为890℃,保温3h后,在两辊可逆轧机上分道次进行热轧;首先将两辊可逆轧机预热至温度为750℃,然后将合金铸锭经过4道次热轧至合金铸锭的厚度为70mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C. After holding for 3 hours, hot rolling is performed on a two-roll reversing mill in multiple passes; first, the two-roll reversing mill is preheated The temperature is 750℃, and then the alloy ingot is hot-rolled for 4 passes until the thickness of the alloy ingot is 70mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.5mm;4) Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在600℃,得到半成品带材;5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 600°C to obtain a semi-finished strip;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在450℃,热处理后进行表面清洗,得到成品合金带材;热处理的具体操作为:第一阶段将半成品 带材置于热处理炉中,在温度为450℃的条件下,保温处理1.2h;第二阶段将将半成品带材置于在温度为500℃的条件下,保温2h,然后降温至温度为450℃,保温处理2.5h;提高半成品带材抗拉伸强度、抗弯曲强度等物理性能。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450 ℃, and the surface is cleaned after heat treatment to obtain the finished alloy strip; the specific operation of the heat treatment is: the semi-finished strip is placed in the first stage In the heat treatment furnace, under the condition of 450℃, heat preservation treatment for 1.2h; in the second stage, the semi-finished strip will be placed at the temperature of 500℃ for 2h, and then the temperature will be cooled to 450℃, and the temperature will be kept warm. Treatment for 2.5h; improve physical properties such as tensile strength and bending strength of semi-finished strips.
采用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
本实施例制备的铜铁合金材料在显微镜下放大100倍的形貌如图3所示。The morphology of the copper-iron alloy material prepared in this embodiment under a microscope with a magnification of 100 times is shown in FIG. 3.
本实施例制备的铜铁合金材料制作的方锭的结构示意图如图4所示。The schematic diagram of the structure of the square ingot made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 4.
本实施例制备的铜铁合金材料制作的圆锭的结构示意图如图5所示。The schematic diagram of the structure of the round ingot made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 5.
实施例5:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 5: A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为8%,原料中Cu元素的百分含量为92%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: The ingredients are calculated by percentage, the percentage of Fe in the raw material is 8%, and the percentage of Cu in the raw material is 92%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度80mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 80 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为915℃,保温3.5h后,在两辊可逆轧机上分道次进行热轧;首先将两辊可逆轧机预热至温度为800℃,然后将合金铸锭经过6道次热轧至合金铸锭的厚度为82mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 915°C and hold for 3.5 hours, then perform hot rolling in multiple passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is pre-heated. Heat to a temperature of 800°C, and then hot-roll the alloy ingot through 6 passes until the thickness of the alloy ingot is 82mm. Under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.8mm;上铣削进速度为46mm/min,下铣削进速度为77mm/min;4) Face milling: the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 0.8mm; the upper milling feed rate is 46mm/min, and the lower milling feed rate is 77mm/ min;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在660℃,得到半成品带材;5) Cold rolling and annealing: cold rolling of the strip obtained in step 4), annealing treatment during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 660°C to obtain a semi-finished strip;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在500℃,热处理后进行表面清洗,得到成品合金带材;采用抛光装置对成品合金带材进行抛光处理,并采用磁粉探伤和超声波探伤进行处理,检查成品合金带材是否存在裂纹,确保成品合金带材表面和内部均无缺陷。6) Heat treatment and cleaning: heat treatment of the semi-finished strip obtained in step 5). The heat treatment temperature is controlled at 500°C. After heat treatment, the surface is cleaned to obtain a finished alloy strip; the finished alloy strip is polished by a polishing device and used Magnetic particle flaw detection and ultrasonic flaw detection are performed to check whether there are cracks in the finished alloy strip, and to ensure that the finished alloy strip has no defects on the surface and inside.
采用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The shielded room method was used to test the prepared copper-iron alloy materials, and the test results are shown in Table 1.
本实施例制备的铜铁合金材料制作的屏蔽室的结构示意图如图9所示。The schematic diagram of the structure of the shielding room made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 9.
实施例6:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 6: A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为8%,原料中Cu元素的百分含量为92%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: The ingredients are calculated by percentage, the percentage of Fe in the raw material is 8%, and the percentage of Cu in the raw material is 92%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing procedures during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度77mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 77 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为915℃,保温3.5h后,在两辊可逆轧机上分道次进行热轧;首先将两辊可逆轧机预热至温度为800℃,然后将合金铸锭经过4-8道次热轧至合金铸锭的厚度为83mm;此工艺下合金可达到合金成分均匀化的目的,减少热轧后金属粒子的析出;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 915°C and hold for 3.5 hours, then perform hot rolling in multiple passes on a two-roll reversible rolling mill; first, the two-roll reversible rolling mill is pre-heated. Heat to a temperature of 800℃, and then hot-roll the alloy ingot through 4-8 passes until the thickness of the alloy ingot is 83mm; under this process, the alloy can achieve the purpose of homogenizing the alloy composition and reduce the precipitation of metal particles after hot rolling ;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.8mm;上铣削进速度为48mm/min,下铣削进速度为77mm/min;4) Face milling: the hot-rolled billet in step 3) is milled up and down on a double-sided milling machine with a milling thickness of 0.8mm; the upper milling feed rate is 48mm/min, and the lower milling feed rate is 77mm/ min;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在650℃,得到半成品带材;退火处理时,向钟罩炉内加入氮气和甲醇,氮气的流量为3m 3/h,甲醇的流量为0.12L/h,升温时间为32min,升温温度为650℃,保温处理1.5h,控制钟罩炉的炉内压强为260Pa;提高带材的导磁性能,防止带材在热处理过程中被氧化; 5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing treatment during the cold rolling process, annealing with a bell furnace, the annealing temperature is controlled at 650 ℃, to obtain a semi-finished strip; Add nitrogen and methanol into the bell furnace, the nitrogen flow rate is 3m 3 /h, the methanol flow rate is 0.12L/h, the heating time is 32min, the heating temperature is 650℃, the heat preservation treatment is 1.5h, and the furnace of the bell furnace is controlled The pressure is 260Pa; improve the magnetic permeability of the strip and prevent the strip from being oxidized during the heat treatment process;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在510℃,热处理后进行表面清洗,得到成品合金带材;热处理的具体操作为:第一阶段将半成品带材置于热处理炉中,在温度为470℃的条件下,保温处理1.7h;第二阶段将将半成品带材置于在温度为610℃的条件下,保温3h,然后降温至温度为510℃,保温处理3.5h;提高半成品带材抗拉伸强度、抗弯曲强度等物理性能,采用抛光装置对成品合金带材进行抛光处理,并采用磁粉探伤和超声波探伤进行处理,检查成品合金带材是否存在裂纹,确保成品合金带材表面和内部均无缺陷,表面清洗时,半成品带材先用无水酒精浸泡后再用纯水超声清洗,最后用高纯氮气吹干;通过对半成品带材表面进行清洗,避免半成品带材表面附着的杂质影响合金材料的电磁屏蔽性能。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 510°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip; the specific operation of the heat treatment is: the semi-finished strip is placed in the first stage In the heat treatment furnace, at a temperature of 470℃, heat preservation treatment for 1.7h; in the second stage, the semi-finished strip is placed at a temperature of 610℃, kept for 3h, and then cooled to a temperature of 510℃. Processing for 3.5h; improve the tensile strength, bending strength and other physical properties of the semi-finished strip, use a polishing device to polish the finished alloy strip, and use magnetic particle inspection and ultrasonic inspection to process, check whether the finished alloy strip has cracks , To ensure that the finished alloy strip is free from defects on the surface and inside. When cleaning the surface, the semi-finished strip is first soaked in anhydrous alcohol, then cleaned with pure water ultrasonically, and finally dried with high-purity nitrogen; by cleaning the surface of the semi-finished strip To prevent the impurities attached to the surface of the semi-finished strip from affecting the electromagnetic shielding performance of the alloy material.
用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The prepared copper-iron alloy materials were tested by the shielded room method, and the test results are shown in Table 1.
本实施例制备的铜铁合金材料制作的CFA95(t)0.3mm空调管的结构示意图如图10所示。The schematic structural diagram of the CFA95(t) 0.3mm air conditioning pipe made of the copper-iron alloy material prepared in this embodiment is shown in FIG. 10.
实施例7:一种具有电磁屏蔽性能的铜铁合金材料的制备方法,包括:Embodiment 7: A preparation method of a copper-iron alloy material with electromagnetic shielding performance, including:
1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为10%,原料中Cu元素的百分含量为90%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: The ingredients are calculated by percentage, the percentage of Fe in the raw material is 10%, and the percentage of Cu in the raw material is 90%; use an intermediate frequency induction furnace to smelt, and perform degassing and deoxidizing processes during the process. With electromagnetic stirring, a uniform alloy solution is obtained; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度100mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 100 mm/min to obtain a rectangular alloy ingot;
3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为930℃,保温4h后,在两辊可逆轧机上分道次进行热轧;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 930°C, and after holding for 4 hours, hot rolling is performed in multiple passes on a two-roll reversible rolling mill;
4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为1mm;4) Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 1mm;
5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在700℃,得到半成品带材;5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 700°C to obtain a semi-finished strip;
6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在450℃-550℃,热处理后进行表面清洗,得到成品合金带材。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C-550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
用屏蔽室法对所制备的铜铁合金材料进行检测,检测结果如表1所示。The prepared copper-iron alloy materials were tested by the shielded room method, and the test results are shown in Table 1.
表1:屏蔽性能指标检查表Table 1: Shielding performance index checklist
合金序号Alloy serial number 频率/MHzFrequency/MHz 屏蔽效能/dBShielding effectiveness/dB
实施例1Example 1 14KHz14KHz 49.649.6
实施例2Example 2 200KHz200KHz 75.775.7
实施例3Example 3 450KHz450KHz 140.6140.6
实施例4Example 4 950KHz950KHz 131.4131.4
实施例5Example 5 3KHz3KHz 113.0113.0
实施例6Example 6 6KHz6KHz 110.5110.5
实施例7Example 7 10KHz10KHz 104.0104.0
铜铁合金的电磁屏蔽性:Electromagnetic shielding of copper-iron alloy:
铜铁合金经过大的塑性变形之后,铜基体内的Fe相呈“针状”组织(“纤维状”),针状形态Fe相形成的磁场与避雷针的作用相同,可以吸收周边磁场,电厂的磁场和磁场的磁场具有反向性,引起磁滞现象并相互抵消,从而获得完美的屏蔽效果。After the copper-iron alloy undergoes large plastic deformation, the Fe phase in the copper matrix assumes a "needle" structure ("fibrous"). The magnetic field formed by the needle-like Fe phase has the same effect as the lightning rod, which can absorb the surrounding magnetic field and the magnetic field of the power plant. The magnetic field and the magnetic field have reversal properties, causing hysteresis and canceling each other out, thereby obtaining a perfect shielding effect.
铜铁合金的应用实例:Application examples of copper-iron alloys:
铜铁合金带:(规格:(t)0.01mm-(t)0.3mm)Copper-iron alloy belt: (Specification: (t) 0.01mm-(t) 0.3mm)
1、5G通讯时代,需求具有电磁屏蔽及导电散热板的板材,做无线充电、柔性电路板(10μm);1. In the era of 5G communication, plates with electromagnetic shielding and conductive heat dissipation plates are required for wireless charging and flexible circuit boards (10μm);
2、显示器厂家需求1000mm*1000mm*0.1mmCFA95板带,用于显示器背板材料;2. The display manufacturer needs 1000mm*1000mm*0.1mm CFA95 strip for the display backplane material;
3、大型屏蔽室用材;3. Materials for large shielding room;
4、冷凝管,采用CFA95(t)0.3mm板带焊接成板材用于冷凝管等。4. Condensing tube, using CFA95(t) 0.3mm plate and strip welded into a plate for condensing tube etc.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变 更或修改。因此,本发明的保护范围由所附权利要求书限定。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that these are only examples, and various changes or modifications can be made to these embodiments without departing from the principle and essence of the present invention. modify. Therefore, the protection scope of the present invention is defined by the appended claims.

Claims (7)

  1. 一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,包括:A method for preparing a copper-iron alloy material with electromagnetic shielding performance, which is characterized in that it comprises:
    1)熔炼:配料按百分含量计,原料中Fe元素的百分含量为5%-10%,原料中Cu元素的百分含量为90%-95%;用中频感应炉熔炼,过程中进行除气、脱氧工序并配合电磁搅拌,得到均匀的合金溶液;其中,Fe元素以CuFe母合金的形式加入,Cu元素采用电解铜板;1) Smelting: the ingredients are calculated by percentage, the percentage of Fe in the raw material is 5%-10%, and the percentage of Cu in the raw material is 90%-95%; use an intermediate frequency induction furnace for smelting, in the process The degassing and deoxidation process is combined with electromagnetic stirring to obtain a uniform alloy solution; among them, the Fe element is added in the form of a CuFe master alloy, and the Cu element is an electrolytic copper plate;
    2)铸造:采用石墨内衬铜结晶器对1)中所得合金溶液进行冷却结晶,铸造速度50-100mm/min,得到矩形的合金铸锭;2) Casting: Use a graphite-lined copper crystallizer to cool and crystallize the alloy solution obtained in 1) at a casting speed of 50-100 mm/min to obtain a rectangular alloy ingot;
    3)热轧:采用煤气炉对步骤2)所得合金铸锭进行加热,加热温度为890℃-930℃,保温3-4h后,在两辊可逆轧机上分道次进行热轧;3) Hot rolling: Use a gas furnace to heat the alloy ingots obtained in step 2) at a heating temperature of 890°C to 930°C, and after holding for 3-4 hours, hot rolling is carried out in multiple passes on a two-roll reversing rolling mill;
    4)铣面:将步骤3)热轧开坯的板料在双面铣设备上进行上、下铣削,铣削厚度为0.5mm-1mm;4) Face milling: the hot-rolled billet in step 3) is milled up and down on the double-sided milling equipment, and the milling thickness is 0.5mm-1mm;
    5)冷轧和退火:对步骤4)所得带材进行冷轧,冷轧过程中进行退火处理,采用钟罩炉进行退火,退火温度控制在600℃-700℃,得到半成品带材;5) Cold rolling and annealing: cold rolling the strip obtained in step 4), annealing during the cold rolling process, annealing with a bell furnace, and annealing temperature controlled at 600°C-700°C to obtain a semi-finished strip;
    6)热处理和清洗:将步骤5)所得半成品带材进行热处理,热处理温度控制在450℃-550℃,热处理后进行表面清洗,得到成品合金带材。6) Heat treatment and cleaning: the semi-finished strip obtained in step 5) is subjected to heat treatment, the heat treatment temperature is controlled at 450°C-550°C, and the surface is cleaned after the heat treatment to obtain the finished alloy strip.
  2. 根据权利要求1所述的一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,所述步骤3)的具体操作为:首先将两辊可逆轧机预热至温度为750℃-850℃,然后将所述合金铸锭经过4-8道次热轧至合金铸锭的厚度为70-95mm。The method for preparing a copper-iron alloy material with electromagnetic shielding properties according to claim 1, wherein the specific operation of the step 3) is: first preheat the two-roll reversible rolling mill to a temperature of 750° C. to 850° C. Then, the alloy ingot is hot-rolled through 4-8 passes until the thickness of the alloy ingot is 70-95 mm.
  3. 根据权利要求1或2所述的一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,所述步骤4)中,上铣削进速度为30-60mm/min,下铣削进速度为50-90mm/min。The method for preparing a copper-iron alloy material with electromagnetic shielding properties according to claim 1 or 2, characterized in that, in the step 4), the upper milling feed rate is 30-60 mm/min, and the lower milling feed rate is 50-90mm/min.
  4. 根据权利要求1-3中至少一项所述的一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,所述步骤5)中,退火处理时,向所述钟罩炉内加入氮气和甲醇,所述氮气的流量为2m 3/h-4m 3/h,所述甲醇的流量为0.08L/h-0.15L/h,升温时间为15min-45min,升温温度为620℃-670℃,保温处理0.5h-2.0h,控制所述钟罩炉的炉内压强为180Pa-320Pa。 The method for preparing a copper-iron alloy material with electromagnetic shielding properties according to at least one of claims 1 to 3, characterized in that, in the step 5), during the annealing treatment, adding to the bell furnace Nitrogen and methanol, the flow rate of the nitrogen is 2m 3 /h-4m 3 /h, the flow rate of the methanol is 0.08L/h-0.15L/h, the heating time is 15min-45min, and the heating temperature is 620℃-670 ℃, heat preservation treatment for 0.5h-2.0h, and control the furnace pressure of the bell furnace to 180Pa-320Pa.
  5. 根据权利要求1-4中至少一项所述的一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,步骤6中),所述热处理的具体操作为:第一阶段将所述半成品带材置于热处理炉中,在温度为450℃-500℃的条件下,保温处理1.2h-2h;第二阶段将将 所述半成品带材置于在温度为500℃-700℃的条件下,保温2h-4h,然后降温至温度为450℃-550℃,保温处理2.5h-4h。The method for preparing a copper-iron alloy material with electromagnetic shielding performance according to at least one of claims 1 to 4, characterized in that, in step 6), the specific operation of the heat treatment is: the first stage The semi-finished strip is placed in a heat treatment furnace, and the temperature is 450℃-500℃, and the heat preservation treatment is 1.2h-2h; in the second stage, the semi-finished strip will be placed at a temperature of 500℃-700℃. Incubate for 2h-4h, then lower the temperature to 450℃-550℃, and heat preservation for 2.5h-4h.
  6. 根据权利要求1-5中至少一项所述的一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,所述步骤6)完成后,采用抛光装置对所述成品合金带材进行抛光处理,并采用磁粉探伤和超声波探伤进行处理,检查成品合金带材是否存在裂纹,确保成品合金带材表面和内部均无缺陷。The method for preparing a copper-iron alloy material with electromagnetic shielding properties according to at least one of claims 1 to 5, characterized in that, after the step 6) is completed, a polishing device is used to process the finished alloy strip Polished, and processed with magnetic particle inspection and ultrasonic inspection to check whether there are cracks in the finished alloy strip, and to ensure that the finished alloy strip is free of defects on the surface and inside.
  7. 根据权利要求1-6中至少一项所述的一种具有电磁屏蔽性能的铜铁合金材料的制备方法,其特征在于,所述步骤3)的具体操作为:首先将两辊可逆轧机预热至温度为750℃-850℃,然后将所述合金铸锭经过6-10道次热轧至合金铸锭的厚度为70-95mm。The method for preparing a copper-iron alloy material with electromagnetic shielding properties according to at least one of claims 1-6, wherein the specific operation of the step 3) is: firstly preheat the two-roll reversible rolling mill to The temperature is 750° C.-850° C., and then the alloy ingot is hot-rolled for 6-10 passes until the thickness of the alloy ingot is 70-95 mm.
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