WO2021093617A1 - Assembly line for electric locomotive wheel driving unit - Google Patents

Assembly line for electric locomotive wheel driving unit Download PDF

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Publication number
WO2021093617A1
WO2021093617A1 PCT/CN2020/125541 CN2020125541W WO2021093617A1 WO 2021093617 A1 WO2021093617 A1 WO 2021093617A1 CN 2020125541 W CN2020125541 W CN 2020125541W WO 2021093617 A1 WO2021093617 A1 WO 2021093617A1
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WO
WIPO (PCT)
Prior art keywords
wheel
lifting
axle
gear
assembly
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PCT/CN2020/125541
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French (fr)
Chinese (zh)
Inventor
耿海路
王孝卿
梁宝山
王海棋
冯柳
Original Assignee
中车大同电力机车有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 中车大同电力机车有限公司 filed Critical 中车大同电力机车有限公司
Priority to UAA202201793A priority Critical patent/UA128106C2/en
Priority to PL441153A priority patent/PL244728B1/en
Publication of WO2021093617A1 publication Critical patent/WO2021093617A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Definitions

  • the present disclosure relates to the technical field of electric locomotives, and in particular to an assembly line of electric locomotive wheel drive units.
  • the assembly of electric locomotive wheel drive units is an important process of railway electric locomotives.
  • the assembly of various parts of railway electric locomotive wheel drive units in the prior art is carried out by multiple cranes assisting multiple workers to complete the assembly of the entire wheel drive.
  • the entire assembly process needs to be performed on different assembly lines, and the entire transfer process is not only time-consuming and labor-intensive, but also extremely labor-intensive.
  • a main purpose of the present disclosure is to overcome at least one of the above-mentioned drawbacks of the prior art and provide an assembly line for electric locomotive wheel drive units.
  • the invention provides an electric locomotive wheel drive unit assembly line, which includes:
  • Gear set machine gear set machine is used to install gears on axles
  • Wheel set machine, the wheel set machine and the gear set machine are arranged at intervals, and the wheel set machine is used to install the wheel on the axle with the gear installed;
  • the assembly elevator which is arranged on the side of the wheel set machine away from the gear set machine.
  • the assembly elevator includes a wheel lift assembly, a gear box lift assembly and a motor lift assembly.
  • the wheel lift assembly is used to lift the wheels and gear boxes mounted on the axles.
  • the lifting assembly and the motor lifting assembly are used to lift the gearbox and the motor, respectively, so that the gearbox and the motor are installed on the axle and assembled into an electric locomotive drive unit.
  • both the gear set machine and the wheel set machine include a set component, and the set component includes:
  • a fixed lifting mechanism the fixed lifting mechanism includes a fixed frame and a first drive part, the fixed frame is used to support gears or wheels, and the first drive part is drivingly connected with the fixed frame to drive the fixed frame to move in a vertical direction;
  • a first running mechanism the first running mechanism is connected to the fixed lifting mechanism, and the first running mechanism is movably arranged in the horizontal direction to drive the fixed lifting mechanism to move in the horizontal direction;
  • the sleeve components are arranged in pairs, the two sleeve components arranged in pairs are arranged opposite to each other, and the two sleeve components are used to place the axles, so that when the two first traveling mechanisms are relatively close, the gears on the two fixed frames And the counterweight wheel is sleeved on the axle, or the two wheels on the two fixed frames are sleeved on the axle.
  • the gear set machine and the wheel set machine further include a set transfer vehicle, the set transfer vehicle and the two set components are arranged at intervals, and the set transfer vehicle includes:
  • Support arm opening and closing mechanism the support arm opening and closing mechanism includes a support arm, the support arm is used to support the axle;
  • the second walking mechanism, the second walking mechanism is connected with the arm opening and closing mechanism, and the second walking mechanism is movably arranged in the horizontal direction to drive the arm opening and closing mechanism to move in the horizontal direction and transfer the axles to the two sets Between the components, the moving direction of the first walking mechanism is perpendicular to the moving direction of the second walking mechanism.
  • the wheel set machine further includes:
  • a wheel set elevator the wheel set elevator is arranged between two package components, the wheel set elevator includes a wheel support plate, the wheel support plate is arranged under the axle of the packaged wheel, and is used for lifting the wheel;
  • the wheel support plate is movably arranged in the vertical direction to drive the wheel to drive the axle to separate from the support arm.
  • the wheel lifting assembly includes a lifting frame and a wheel lifting part arranged on the lifting frame, the wheel lifting part is used to contact the wheel, and the lifting frame is movably arranged in the vertical direction to Drive the wheels to move through the wheel lifts;
  • the gear box lifting assembly includes a gear box platform top plate, the gear box platform top plate is used to place the gear box, and the gear box platform top plate is movably arranged in the vertical direction to drive the gear box to move;
  • the motor lifting assembly includes a motor platform top plate, the motor platform top plate is used to place the motor, and the motor platform top plate is movably arranged in the vertical direction to drive the motor to move;
  • the wheel lifting part, the top plate of the gearbox platform and the top plate of the motor platform are all arranged at intervals.
  • the electric locomotive wheel drive unit assembly line further includes an axle box vertical assembly elevator, the axle box vertical assembly elevator is arranged between the gear set machine and the wheel set machine, and the axle box vertical assembly
  • the lift includes:
  • the lifting part is movably arranged relative to the support frame, the lifting part includes a bearing platform, the bearing platform is used to support the axle, and the axle box is installed on the axle equipped with gears, and the bearing platform is provided with avoidance Space, avoiding space is used for axles to pass through;
  • the power lifting mechanism is located under the load-bearing platform and is drivingly connected with the lifting member to drive the lifting member to drive the axle to move;
  • the lifting member also includes an accommodation space, and the accommodation space is communicated with the avoiding space, so that the part of the axle is located in the accommodation space.
  • the electric locomotive wheel drive unit assembly line further includes a running-in test bench, which is arranged on the side of the assembly elevator away from the wheel set machine, and the running-in test bench includes:
  • a base, a receiving groove is provided on the base;
  • the lifting platform is used to support the driving unit of the electric locomotive.
  • the lifting platform is movably arranged along the height direction of the accommodating groove to have a first position that is flush with the notch of the accommodating groove and a position inside the accommodating groove. Second position
  • Running-in test bench the running-in test bench is set in the accommodating groove, the running-in test bench includes a support seat, the support seat is used to connect with the axle box of the electric locomotive drive unit;
  • the support base when the lifting platform is at the first position, the support base is separated from the axle box, and when the lifting platform is at the second position, the support base is connected with the axle box to perform a running-in test on the electric locomotive drive unit.
  • the electric locomotive wheel drive unit assembly line further includes an assembly manipulator, and the assembly manipulator includes:
  • the main track, the gear set machine and the wheel set machine are arranged in sequence along the extension direction of the main track;
  • a cross beam the cross beam is movably arranged on the main rail, the cross beam includes a cross beam rail, and the extension direction of the main rail is perpendicular to the extension direction of the cross beam rail;
  • Transverse traveling mechanism the horizontal traveling mechanism is connected with the slide and is movably arranged relative to the beam track to drive the slide to move along the beam track;
  • a lifting mechanism the lifting mechanism is connected with the slide, the lifting mechanism includes a ram, and the ram is movably arranged relative to the slide in a vertical direction;
  • a picking mechanism the picking mechanism is connected with the ram, the picking mechanism includes a clamping claw member, the clamping claw member is set in an adjustable position relative to the ram;
  • the clamping claw member is used to claw the axles, wheels, gears or axles equipped with gears.
  • the electric locomotive wheel drive unit assembly line further includes a polishing conveyor line.
  • the polishing conveyor line is arranged on the side of the gear set machine away from the wheel set machine.
  • the polishing conveyor line includes:
  • the first conveying line the first conveying line is used to convey the gears, so that the gears are polished on the first conveying line;
  • the second conveying line, the second conveying line is arranged side by side with the first conveying line, and the second conveying line is used to convey the wheels so that the wheels can be polished on the second conveying line;
  • the first rotating mechanism, the first rotating mechanism is arranged on the first conveying line and located in the middle of the first rotating mechanism, and the first rotating mechanism is used to drive the gear to rotate 180°;
  • the second rotation mechanism, the second rotation mechanism is arranged on the second conveying line and is located in the middle of the second rotation mechanism, and the second rotation mechanism is used to drive the wheels to rotate 180°.
  • the electric locomotive wheel drive unit assembly line further includes:
  • the ground track extends along a preset track, and at least part of the assembled elevator is arranged below the ground track, so that the wheels drive the axle to move along the ground track to the wheel lifting assembly.
  • the electric locomotive wheel drive unit assembly manipulator of the present invention can realize the multi-directional movement of the picking mechanism through the main track, the beam, the sliding plate, the lateral traveling mechanism and the lifting mechanism, and not only has high transfer efficiency, but also can meet the transfer of different workpieces.
  • Fig. 1 is a schematic structural diagram showing an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 2 is a schematic diagram showing the structure of the first part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 3 is a schematic structural diagram showing a second part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 4 is a schematic structural diagram showing a third part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 5 is a schematic structural diagram of a fourth part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 6 is a schematic structural view of the fifth part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 7 is a schematic structural diagram of a polishing conveyor line of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 8 is a schematic structural diagram of a gear set machine for an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 9 is a schematic structural diagram from a first perspective of a set assembly of a gear set machine according to an exemplary embodiment
  • Fig. 10 is a schematic structural diagram from a second perspective of a set assembly of a gear set machine according to an exemplary embodiment
  • Fig. 11 is a schematic structural diagram from a third perspective of a set assembly of a gear set machine according to an exemplary embodiment
  • Fig. 12 is a schematic structural diagram from a first perspective of a set transfer vehicle of a gear set machine according to an exemplary embodiment
  • Fig. 13 is a schematic structural diagram from a second perspective of a set transfer vehicle of a gear set machine according to an exemplary embodiment
  • Fig. 14 is a schematic structural diagram from a third perspective of a set transfer vehicle of a gear set machine according to an exemplary embodiment
  • Fig. 15 is a schematic structural view from a first perspective of the axle box vertical assembly elevator of an assembly line of electric locomotive wheel drive unit assembly line according to an exemplary embodiment
  • Fig. 16 is a schematic structural view from a second perspective of the axle box vertical assembly elevator of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment
  • Fig. 17 is a schematic structural view from a third perspective of the axle box vertical assembly elevator of a wheel drive unit assembly line of an electric locomotive according to an exemplary embodiment
  • Fig. 18 is a schematic diagram showing the internal structure of a vertical assembly elevator with a pivot box according to an exemplary embodiment
  • Fig. 19 is a schematic cross-sectional structure diagram at A-A in Fig. 18;
  • Fig. 20 is a schematic structural view from a first view angle of a lifting member of a vertical assembly elevator with a pivot box according to an exemplary embodiment
  • FIG. 21 is a schematic cross-sectional structure diagram at B-B in FIG. 20;
  • Fig. 22 is a schematic structural view from a second perspective of the lifting member of a vertical assembly elevator with a pivot box according to an exemplary embodiment
  • Fig. 23 is a schematic structural view from a first perspective of a support frame of a vertical assembly elevator with a pivot box according to an exemplary embodiment
  • FIG. 24 is a schematic cross-sectional structure diagram at C-C in FIG. 23;
  • Fig. 25 is a schematic structural view from a second perspective of a supporting frame of a vertical assembly elevator with a pivot box according to an exemplary embodiment
  • Fig. 26 is a schematic structural diagram of a power lifting mechanism of a shaft-holding box vertical assembly elevator according to an exemplary embodiment
  • Fig. 27 is a schematic structural diagram of a mobile axle box 180° turning machine for an assembly line of electric locomotive wheel drive units according to an exemplary embodiment
  • Fig. 28 is a schematic structural diagram of a wheel set machine of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment
  • Fig. 29 is a schematic structural diagram from a first perspective of a set assembly of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • Fig. 30 is a schematic structural diagram from a second perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 31 is a schematic structural diagram from a third perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 32 is a schematic structural view from a first perspective of a fixed lifting mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 33 is a schematic structural view from a second perspective of a fixed lifting mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 34 is a schematic structural view from a third perspective of a fixed lifting mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 35 is a schematic structural diagram from a first view angle of a first running mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 36 is a schematic structural diagram from a second perspective of the first running mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 37 is a schematic structural view from a first view angle of the bottom plate of a wheel set machine according to an exemplary embodiment
  • Fig. 38 is a schematic structural view from a second perspective of the bottom plate of a wheel set machine according to an exemplary embodiment
  • Fig. 39 is a schematic structural diagram from a first perspective of a set transfer vehicle of a wheel set machine according to an exemplary embodiment
  • Fig. 40 is a schematic structural diagram from a second perspective of a set transfer vehicle of a wheel set machine according to an exemplary embodiment
  • Fig. 41 is a schematic structural view from a third perspective of a set transfer vehicle of a wheel set machine according to an exemplary embodiment
  • Fig. 42 is a partial structural schematic diagram showing a set transfer vehicle of a wheel set machine according to an exemplary embodiment
  • Fig. 43 is a schematic structural view from a first view angle of the arm opening and closing mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 44 is a schematic structural view from a second perspective of the arm opening and closing mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 45 is a schematic structural view from a third perspective of the arm opening and closing mechanism of a wheel set machine according to an exemplary embodiment
  • Fig. 46 is a schematic structural view from a first view angle of a support arm post of a wheel set machine according to an exemplary embodiment
  • Fig. 47 is a schematic structural view from a second view angle of a support arm post of a wheel set machine according to an exemplary embodiment
  • Fig. 48 is a schematic structural diagram from a third view angle of a support arm post of a wheel set machine according to an exemplary embodiment
  • Fig. 49 is a schematic structural view from a first view angle of a connecting base plate of a wheel set machine according to an exemplary embodiment
  • Fig. 50 is a schematic structural view from a second view angle of the connecting bottom plate of a wheel set machine according to an exemplary embodiment
  • Fig. 51 is a schematic structural diagram from a first view angle of a wheel set elevator of a wheel set machine according to an exemplary embodiment
  • Fig. 52 is a partially enlarged schematic diagram showing a wheel set elevator of a wheel set machine according to an exemplary embodiment
  • Fig. 53 is a schematic structural diagram from a second perspective of a wheel set elevator of a wheel set machine according to an exemplary embodiment
  • Fig. 54 is a schematic structural diagram from a third perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 55 is a schematic structural diagram from a first perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 56 is a schematic structural diagram from a second perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 57 is a schematic structural view from a third perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 58 is a schematic structural diagram from a fourth perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 59 is a schematic structural diagram from a first view angle of a beam for assembling a manipulator according to an exemplary embodiment
  • Fig. 60 is a schematic structural diagram from a second perspective of a beam for assembling a manipulator according to an exemplary embodiment
  • Fig. 61 is a schematic structural view from a first view angle of a sliding plate and a lateral walking mechanism for assembling a manipulator according to an exemplary embodiment
  • Fig. 62 is a schematic structural diagram from a second perspective of a slide and a lateral walking mechanism for assembling a manipulator according to an exemplary embodiment
  • Fig. 63 is a schematic structural view from a third perspective of a sliding plate and a lateral walking mechanism for assembling a manipulator according to an exemplary embodiment
  • Fig. 64 is a schematic structural view from a first view angle of a lifting mechanism for an assembling manipulator according to an exemplary embodiment
  • Fig. 65 is a schematic structural diagram from a second perspective of a lifting mechanism for an assembly manipulator according to an exemplary embodiment
  • Fig. 66 is a schematic structural diagram showing a picking mechanism and a turning mechanism of an assembly manipulator according to an exemplary embodiment
  • Fig. 67 is a schematic structural diagram from a first view angle of a picking mechanism of an assembly manipulator according to an exemplary embodiment
  • Fig. 68 is a schematic structural diagram from a second perspective of a picking mechanism for an assembly manipulator according to an exemplary embodiment
  • Fig. 69 is a schematic structural diagram from a first view angle of a sliding plate and a lateral walking mechanism for assembling a manipulator according to another exemplary embodiment
  • FIG. 70 is a schematic structural diagram from a second perspective of a slide and a lateral traveling mechanism for assembling a manipulator according to another exemplary embodiment
  • Fig. 71 is a schematic structural view from a first view angle of a lifting mechanism of an assembly manipulator according to another exemplary embodiment
  • Fig. 72 is a schematic structural diagram from a second view angle of a lifting mechanism for an assembling manipulator according to another exemplary embodiment
  • Fig. 73 is a schematic structural view from a first perspective of a picking mechanism and a rotating mechanism of an assembly manipulator according to another exemplary embodiment
  • Fig. 74 is a schematic structural diagram from a second perspective of a picking mechanism and a rotating mechanism of an assembly manipulator according to another exemplary embodiment
  • Fig. 75 is a schematic structural diagram from a first perspective of a picking mechanism for an assembly manipulator according to another exemplary embodiment
  • Fig. 76 is a schematic structural diagram from a second perspective of a picking mechanism for an assembly manipulator according to another exemplary embodiment
  • Fig. 77 is a schematic diagram showing a first application structure of an assembly manipulator according to an exemplary embodiment
  • Fig. 78 is a schematic diagram showing a second application structure of an assembly manipulator according to an exemplary embodiment
  • Fig. 79 is a schematic diagram showing a third application structure of an assembly manipulator according to an exemplary embodiment
  • Fig. 80 is a schematic diagram showing a fourth application structure of an assembly manipulator according to an exemplary embodiment
  • Fig. 81 is a schematic diagram showing a combined structure from a first view angle of a wheel-set synchronous lifting mobile machine and a transverse momentum measurement adjustment platform of an assembly line of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment
  • Fig. 82 is a schematic view of a second view of the combined structure of a wheel-set synchronous lifting mobile machine and a transverse momentum measurement adjustment platform of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment
  • Fig. 83 is a third perspective view of the combined structure diagram of the wheel-set synchronous lifting mobile machine and the traverse momentum measurement adjustment platform of an assembly line of electric locomotive wheel drive unit assembly lines according to an exemplary embodiment
  • Fig. 84 is a schematic structural diagram from a first perspective of an assembling elevator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 85 is a schematic structural diagram from a second perspective of an assembling elevator for an assembly line of an electric locomotive wheel drive unit, according to an exemplary embodiment
  • Fig. 86 is a schematic structural diagram showing a wheel lifting assembly of an assembled elevator according to an exemplary embodiment
  • Fig. 87 is a schematic structural diagram showing an embodiment of a set of lifting parts of an assembled elevator according to an exemplary embodiment
  • Fig. 88 is a schematic structural diagram showing another embodiment of a set of lifting parts of an assembled elevator according to an exemplary embodiment
  • Fig. 89 is a schematic structural diagram showing an embodiment of an assembling of a lifting rail of an elevator according to an exemplary embodiment
  • Fig. 90 is a schematic structural diagram showing another embodiment of an assembling of a lifting rail of an elevator according to an exemplary embodiment
  • Fig. 91 is a schematic structural diagram showing an embodiment of a lifting part of an assembled elevator according to an exemplary embodiment
  • Fig. 92 is a schematic structural diagram showing another embodiment of a lifting part of an assembled elevator according to an exemplary embodiment
  • Fig. 93 is a schematic structural diagram showing a gear box lifting assembly of an assembled elevator according to an exemplary embodiment
  • Fig. 94 is a schematic structural diagram showing a motor lifting assembly of an assembled elevator according to an exemplary embodiment.
  • FIG. 95 is a schematic structural diagram from a first view angle of a running-in test bed of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 96 is a schematic structural diagram showing a state of a running-in test bench according to an exemplary embodiment
  • Fig. 97 is a schematic cross-sectional structure diagram at D-D in Fig. 96;
  • Fig. 98 is a schematic cross-sectional structure diagram at E-E in Fig. 97;
  • Fig. 99 is a schematic structural diagram showing another state of a running-in test bench according to an exemplary embodiment
  • FIG. 100 is a schematic cross-sectional structure diagram at F-F in FIG. 99;
  • Fig. 101 is a schematic cross-sectional structure diagram at G-G in Fig. 100;
  • Fig. 102 is a schematic structural diagram from a first view angle of a lifting platform of a running-in test bench according to an exemplary embodiment
  • Fig. 103 is a schematic structural diagram from a second perspective of a lifting platform of a running-in test bench according to an exemplary embodiment
  • Fig. 104 is a schematic structural diagram from a third perspective of a lifting platform of a running-in test bench according to an exemplary embodiment
  • Fig. 105 is a schematic structural diagram from a fourth perspective of a lifting platform of a running-in test bench according to an exemplary embodiment
  • FIG. 106 is a schematic structural diagram of a running-in test bench of a running-in test bench according to an exemplary embodiment
  • FIG. 107 is a schematic structural diagram from a second perspective of a running-in test bench of a running-in test bench according to an exemplary embodiment
  • Fig. 108 is a schematic structural diagram from a third perspective of a running-in test bench of a running-in test bench according to an exemplary embodiment
  • Fig. 109 is a schematic structural diagram from a first view angle of a lifting mechanism of a running-in test bench according to an exemplary embodiment
  • Fig. 110 is a schematic cross-sectional structure diagram at H-H in Fig. 109;
  • Fig. 111 is a schematic structural diagram from a second perspective of a lifting mechanism of a running-in test bench according to an exemplary embodiment.
  • Gear set machine 20. Wheel set machine; 30. Assembly elevator; 40. Axle box vertical assembly elevator; 50. Running-in test bench; 60. Assembly manipulator; 70. Polishing conveyor line; 71. First conveyor Line; 72, the second conveying line; 73, the first rotating mechanism; 74, the second rotating mechanism; 80, the ground track; 90, the mobile axle box 180° turning machine; 91, the longitudinal walking part; 92, the horizontal walking Department; 93, tightening part; 94, lifting part; 95, rotating part;
  • Axle storage and transportation platform 12. Big gear optional storage rack; 13. Axle storage rack; 14. Axle automatic measuring machine; 15. Wheelset press; 16. Big gear press; 17. Axle holding box assembly Temporary storage rack; 18. Parts transportation and storage platform; 19. Axle suspension box storage platform after assembly; 21. Axle suspension box transportation storage platform; 22. Accessories storage and transportation platform; 23. Wheelset back pressure waiting area; 24. Wheels Optional storage rack; 25. Wheelset synchronous lifting mobile machine; 26. Horizontal momentum measurement and adjustment platform; 27. Axle box replacement area; 28. Adjustment pad storage rack; 29.
  • Wheelset inspection and delivery area 31 , Bearing transportation platform; 32, bearing measuring machine; 33, bearing three-dimensional library; 34, bearing automatic feeding six-axis manipulator; 35, bearing automatic pressing machine; 36, two wheelset lifting platforms; 37, 0.3 ton self-propelled intelligent Spreader; 39.
  • Accessories storage table 41, 3 tons of electric smart spreaders; 42, 0.5 tons of self-propelled smart spreaders; 43. Dry glue waiting area; 44.
  • 300 Support frame; 301. Linear slide rail; 302. Mobile ram; 303. Nut seat; 310. Lifting parts; 311. Bearing platform; 312. Avoidance space; 313. Receiving space; 314. Lifting part; 315, ear plate; 316, partition; 320, power lifting mechanism; 321, drive motor; 322, power reducer; 323, reducer base; 324, lead screw; 325, nut; 330, foundation;
  • An embodiment of the present invention provides an electric locomotive wheel drive unit assembly line. Please refer to Figures 1 to 111.
  • the electric locomotive wheel drive unit assembly line includes: a gear set machine 10, which is used to install the gear 7 to the axle 4; wheel set machine 20, wheel set machine 20 and gear set machine 10 are spaced apart, wheel set machine 20 is used to install wheel 3 to axle 4 on which gear 7 is installed; assembly lift 30, assembly lift 30 is set on the wheel The set machine 20 is far from the side of the gear set machine 10.
  • the assembly lift 30 includes a wheel lift assembly 200, a gear box lift assembly 210, and a motor lift assembly 220.
  • the wheel lift assembly 200 is used to lift the wheels 3 and gears mounted on the axle 4
  • the box lifting assembly 210 and the motor lifting assembly 220 are used to lift the gear box 5 and the motor 6 respectively, until the gear box 5 and the motor 6 are mounted on the axle 4 and assembled into the electric locomotive drive unit 1.
  • the assembly line of the electric locomotive wheel drive unit of the present invention can assist in completing the assembly of the electric locomotive drive unit 1 through the gear set machine 10, the wheel set machine 20 and the assembly elevator 30. This process can be completed on one assembly line, and the components can be assembled in sequence.
  • the assembly efficiency is high, and the degree of automation is relatively high with the assistance of the assembly elevator 30.
  • the gear set machine 10 and the wheel set machine 20 perform workpiece transfer through an assembly manipulator 60, that is, the clamping jaws of the assembly manipulator 60 can be used to grasp the axle 4, the wheel 3, the gear 7 or the axle 4 equipped with the gear 7.
  • the wheel set machine 20 and the assembling elevator 30 are transported through the ground rail 80, that is, the wheel 3 can be moved along the ground rail 80 after the installation of the wheel 3 is completed.
  • the gear set machine 10 and the wheel set machine 20 both include a set assembly 400
  • the set assembly 400 includes: a fixed lifting mechanism 410, the fixed lifting mechanism 410 includes a fixing frame 411 and a first driving part 412, the fixing frame 411 is used for On the supporting gear 7 or the wheel 3, the first driving part 412 is drivingly connected with the fixing frame 411 to drive the fixing frame 411 to move in the vertical direction; the first traveling mechanism 420, the first traveling mechanism 420 are connected with the fixed lifting mechanism 410, The first traveling mechanism 420 is movably arranged in the horizontal direction to drive the fixed lifting mechanism 410 to move in the horizontal direction; wherein, the sleeve components 400 are arranged in pairs, the two sleeve components 400 arranged in pairs are arranged oppositely, and the two sleeve components 400 is used to place the axle 4, so that when the two first traveling mechanisms 420 are relatively close, the gear 7 and the counterweight on the two fixing frames 411 are sleeved on the axle 4, or the two
  • the gear set machine 10 and the wheel set machine 20 further include a set transfer vehicle 430, the set transfer vehicle 430 and the two set components 400 are spaced apart, the set transfer vehicle 430 includes: a support arm opening and closing mechanism 431,
  • the arm opening and closing mechanism 431 includes a supporting arm 4311, which is used to support the axle 4; a second walking mechanism 432, which is connected to the supporting arm opening and closing mechanism 431, and the second walking mechanism 432 is movable in the horizontal direction
  • the moving direction of the first traveling mechanism 420 is perpendicular to the moving direction of the second traveling mechanism 432 to drive the arm opening and closing mechanism 431 to move in the horizontal direction and to transfer the axle 4 between the two sleeve assemblies 400.
  • the gear set machine 10 includes a set transfer cart 430 and two set assemblies 400, and the set transfer cart 430 is used to move the axle 4 between the two set assemblies 400,
  • the gear 7 and the counterweight wheel are respectively placed on the two sleeve assemblies 400, which are moved by the first traveling mechanism 420, so that the gear 7 and the counterweight wheel on the two fixed frames 411 are sleeved on the axle 4.
  • the package transfer vehicle 430 transfers the axle 4 with the gear 7 and the counterweight to the large gear press 16, the large gear press 16 compresses the gear 7, and then the package transfer vehicle 430 moves the axle 4 out of the large gear press 16 ,
  • the assembly manipulator 60 can be used to remove the counterweight wheel from the axle 4.
  • the wheel set machine 20 further includes: a wheel set elevator 440, the wheel set elevator 440 is arranged between the two set components 400, the wheel set elevator 440 includes a wheel support plate 441, the wheel support plate 441 is set on the set The wheel 3 is below the axle 4 and is used to lift the wheel 3; wherein, the wheel support plate 441 is movably arranged in the vertical direction to drive the wheel 3 to drive the axle 4 away from the arm 4311.
  • the wheel set machine 20 includes two set components 400, a set transfer vehicle 430, and a wheel set elevator 440.
  • the set transfer vehicle 430 is used to transfer the axle 4 to the two sets. Between the components 400, the two set components 400 are respectively placed with two wheels 3, which are moved by the first traveling mechanism 420, so that the two wheels 3 on the two fixing frames 411 are sleeved on the axle 4. Then the set transfer vehicle 430 transfers the axle 4 with the wheels 3 to the wheel set press 15.
  • the wheel set press 15 presses the wheels 3, and then the set transfer vehicle 430 moves the axle 4 out of the wheel set press 15, using the wheel set
  • the elevator 440 lifts up the wheel 3 so that the axle 4 is separated from the package transfer vehicle 430, and moves to the wheelset turntable 450 through the track, and then moves to the next station through the ground track 80.
  • the fixed lifting mechanism 410 further includes a bottom plate 414
  • the first walking mechanism 420 includes: a walking bottom plate 421, which is connected to the fixed lifting mechanism 410; a second servo motor 422 and a speed reducer 423, a speed reducer 423
  • the gear 424, the speed reducer 423 is drivingly connected to the gear 424;
  • the rack 425, the rack 425 is arranged on the bottom 414, and the gear 424 meshes with the rack 425 to move the gear 424 along the rack 425
  • the traveling bottom plate 421 moves along the bottom plate 414.
  • the second servo motor 422 is connected to the speed reducer 423, and the speed reducer 423 drives the gear 424 to rotate.
  • the rack 425 is fixed on the bottom plate 414, so that the gear 424 can move along the rack 425 while rotating, thereby driving it to move.
  • the bottom plate 421 moves along the bottom plate 414.
  • the fixed lifting mechanism 410 further includes a column 413, a column guide rail 4131 is provided on the column 413, a fixed frame slider 4111 adapted to the column guide rail 4131 is provided on the fixed frame 411, and the first driving part 412 includes
  • the first servo motor 4121 and the elevator 4122 are drivingly connected to the first servo motor 4121 and the elevator 4122, and the elevator 4122 is connected to the fixing frame 411.
  • the bottom plate 414 is provided with a bottom plate guide 4141, and the traveling bottom plate 421 moves along the bottom plate guide 4141.
  • the first servo motor 4121 is drivingly connected to the elevator 4122, and the elevator 4122 drives the fixed frame 411 to move up and down relative to the column 413.
  • the elevator 4122 can be a gear structure or a screw nut structure.
  • the package transfer cart 430 is used to move the axle 4 between the two package assemblies 400, the second traveling mechanism 432 is a driving member, and the arm opening and closing mechanism 431 is driven to drive the axle 4 to move.
  • the support arms 4311 are arranged in pairs.
  • the support arm opening and closing mechanism 431 also includes: a lifting plate 4316.
  • the lifting plate 4316 is provided with a support arm guide rail 4312.
  • the pair of two support arms 4311 are both It is movably arranged along the arm guide rail 4312; the arm servo motor 4313 and the arm reducer 4314 are all arranged on the lifting plate 4316; the ball screw 4315, the arm reducer 4314 and the ball screw 4315 are drivingly connected, and the ball screw
  • the lever 4315 is rotatably arranged on the support arm 4311 to drive the support arm 4311 to move along the support arm guide rail 4312; wherein the support arm servo motor 4313, the support arm reducer 4314 and the ball screw 4315 are all arranged in pairs to drive The pair of two arms 4311 move.
  • the arm servo motor 4313 drives the ball screw 4315 to rotate through the arm reducer 4314. Because the ball screw 4315 is a relatively fixed part, when the ball screw 4315 rotates, the arm 4311 will move along the ball screw 4315. Adjust the distance between the two arms 4311.
  • the set transfer vehicle 430 further includes: an arm upright column 433 connected to the second traveling mechanism 432, an arm upright guide rail 4331 is provided on the arm upright column 433, and a lifting plate 4316 is arranged on the support On the arm column guide rail 4331, so that the arm opening and closing mechanism 431 is connected to the second walking mechanism 432 through the arm column 433; the second driving part 434, the second driving part 434 are arranged on the arm column 433, the second driving The portion 434 is drivingly connected with the lifting plate 4316 to drive the lifting plate 4316 to move in the vertical direction.
  • the second driving part 434 includes a lifting plate motor 4341 and a lifting plate lifting mechanism 4342.
  • the lifting plate lifting mechanism 4342 is a gear mechanism or a screw nut mechanism, which drives the lifting plate 4316 to drive the two support arms 4311 to move in the vertical direction. .
  • the set transfer vehicle 430 further includes a connecting base plate 435, on which a base plate guide 4351 and a base plate rack 4352 are arranged, the support arm column 433 is arranged on the base plate guide 4351, and the second walking mechanism 432 includes: a drive The motor and the driving gear, the driving motor and the driving gear are drivingly connected, and the driving gear meshes with the bottom plate rack 4352, so that when the driving gear moves along the bottom plate rack 4352, the second traveling mechanism 432 drives the support arm column 433 to move along the bottom plate guide 4351 .
  • the second traveling mechanism 432 relies on the interaction of the driving gear and the bottom plate rack 4352 to move along the connecting bottom plate 435, so that the suit transfer cart 430 moves in a direction approaching or away from the suit assembly 400.
  • the package assembly 400 and the package transfer vehicle 430 are arranged on the same horizontal plane.
  • the moving position of the package transfer vehicle 430 can be determined by the displacement sensor 460, and of course, the moving position of the package assembly 400 can also be determined by the displacement sensor.
  • the wheel set elevators 440 are arranged in pairs, the two pair of wheel elevators 440 are respectively arranged below the two wheels 3, and the two wheel support plates 441 of the two wheel set elevators 440 are respectively the first A wheel support plate and a second wheel support plate; wherein, the first wheel support plate is provided with a single track for connecting with the ground single track, and the second wheel support plate is provided with multiple tracks for connecting with the second multi track.
  • the first wheel support plate and the second wheel support plate lift the installed wheels 3 to a certain height. When the other parts are moved away, the first wheel support plate and the second wheel support plate move downwards until they reach the ground rail. They are connected to each other, so that the wheels 3 can move along the track to the next station, such as the wheelset turntable 450.
  • the wheel set elevator 440 also includes: an elevator fixing frame 442, which is used to be installed inside the foundation, and a nut is arranged on the elevator fixing frame 442; a lifting ram 443, and a wheel support plate 441 is arranged on the On the lifting ram 443, the lifting ram 443 is movably arranged on the elevator fixing frame 442 in the vertical direction; the elevator servo motor 444 and the elevator reducer 445 are arranged on the elevator ram 443; the elevator ball wire The bar 446, the elevator reducer 445 and the elevator ball screw 446 are drivingly connected, and the elevator ball screw 446 is rotatably inserted in the screw nut.
  • the elevator servo motor 444 drives the elevator ball screw 446 to rotate through the elevator reducer 445. Because the screw nut is fixed on the elevator fixing frame 442, the elevator ball screw 446 realizes linear movement while rotating, thereby driving the elevator ram 443 to move . Wherein, the relative sliding between the lifting ram 443 and the elevator fixing frame 442 is realized by the guide rail 447 and the sliding block.
  • the arm opening and closing mechanism 431 of the set transfer vehicle 430 adjusts the distance of the arm 4311 according to different locomotive axles, and the manipulator places the axle on the arm 4311 and lifts the axle to the designated center height.
  • the second traveling mechanism 432 brings the axle to the same axis as the set assembly 400, and waits for the wheels to be set.
  • the pre-set wheels are placed on the fixed lifting mechanism 410 by the manipulator, and the precise positioning mechanism 415 sends a signal to the PLC to make the lifting distance command, and lifts to the required height.
  • the first travel mechanism 420 walks and sets the wheel on the axle waiting for the wheel set.
  • the package transfer vehicle 430 sends the locomotive axle with wheels to the wheel press-fitting station, and waits for the wheel press-fitting to be completed and then brings it back to the axis of the package machine.
  • the wheel set elevator 440 rises, holding the wheels to the highest position, the set transfer vehicle 430 moves forward, the wheel set elevator 440 descends, and the wheel set is placed on the track and rolled to the wheel set turntable 450 to turn to the next station.
  • the electric locomotive wheel drive unit assembly line also includes a axle box vertical assembly elevator 40.
  • the axle box vertical assembly elevator 40 is set on the gear set machine 10 and the wheel set machine 20.
  • the axle box vertical assembly elevator 40 includes: a support frame 300; a lifting member 310, which is movably arranged relative to the support frame 300, and the lifting member 310 includes a bearing platform 311, which is used for The axle 4 is supported so that the axle box is mounted on the axle 4 with the gear 7 installed.
  • the carrying platform 311 is provided with an escape space 312 for the axle 4 to pass through; the power lifting mechanism 320, the power lifting mechanism 320 It is located under the carrying platform 311 and is drivingly connected to the lifting member 310 to drive the lifting member 310 to drive the axle 4 to move; wherein, the lifting member 310 also includes a receiving space 313, which is connected to the avoiding space 312 to The part of the axle 4 is located in the accommodating space 313.
  • the axle holding box needs to be installed, and the axle 4 is placed on the bearing platform 311 by the assembly manipulator 60, and the lifting member 310 on the support frame 300 can drive the axle 4 to move.
  • the height of the axle 4 installed on the axle holding box is matched with the installation mechanism to complete the installation.
  • the bearing platform 311 is a steel structure.
  • the support frame 300 may be installed in the foundation 330.
  • the support frame 300 and the lifting member 310 are both steel structural members.
  • the support frame 300 is provided with a linear sliding rail 301 and a moving ram 302, the moving ram 302 is movably arranged along the linear sliding rail 301, and the moving ram 302 is connected with the lifting member 310.
  • the extending direction of the linear sliding rail 301 is the vertical direction, that is, the moving ram 302 moves in the vertical direction.
  • the lifting member 310 further includes: a lifting part 314, the carrying platform 311 is arranged on the lifting part 314, the lifting part 314 is a cylinder; the ear plate 315, the ear plate 315 is arranged in a circle On the outer surface of the barrel, the ear plate 315 is connected with the movable ram 302.
  • the ear plate 315 includes a square plate and a plurality of triangular plates.
  • the square plate is arranged on the cylinder, and the triangular plate is connected to the square plate and the cylinder; wherein the square plate is connected to the movable ram 302. Since the lifting part 314 is a cylinder, that is, a square plate is installed between its outer surfaces to have poor stability. Therefore, it is fixed by a plurality of triangular plates to ensure that the movable ram 302 is stably installed in the circle through the ear plates 315. On the tube.
  • the bent plate is an arc-shaped plate, and the inner surface of the arc-shaped plate and the outer surface of the cylinder are spaced apart.
  • a cylinder moves up and down along an arc line, the specific matching structure is relatively simple, and the stability of the matching is relatively good.
  • the lifting part 314 and the carrying platform 311 are integrally formed.
  • the axle-holding box vertical assembly elevator 40 further includes: a power lifting mechanism 320, which is located below the carrying platform 311 and is drivingly connected with the lifting member 310 to drive the lifting member 310 to drive the axle 4 Move.
  • the power lifting mechanism 320 is located inside the support frame 300 and the lifting member 310, and is drivingly connected with the lifting member 310 to drive the lifting member 310.
  • the support frame 300 is provided with a nut holder 303, and the power lifting mechanism 320 includes: a driving motor 321, a power reducer 322, and a reducer base 323.
  • the reducer base 323 is arranged on the lifting member 310;
  • the screw 324 and the screw nut 325, the power reducer 322 and the screw 324 are drivingly connected, and the screw nut 325 is connected to the screw socket 303.
  • the driving motor 321 is connected to the power reducer 322, and the power reducer 322 drives the screw 324 to rotate. Since the screw nut seat 303 is fixed on the support frame 300, when the screw 324 rotates relative to the screw 325, the screw 324 rotates at the same time. It moves along the nut 325 to drive the lifting member 310 to move up and down.
  • a partition 316 is provided in the lifting member 310, the upper part of the partition 316 is an accommodating space 313, the reducer base 323 is provided on the partition 316, and the drive motor 321 and the power reducer 322 are both located in the accommodating space. 313 within.
  • the electric locomotive wheel drive unit assembly line also includes a mobile axle box 180° turning machine 90.
  • the mobile axle box 180° turning machine 90 includes a longitudinal running part 91, a transverse running part 92, a tightening part 93, a lifting part 94 and a rotating part 95.
  • the tightening part 93 is a clamping jaw mechanism for grabbing the axle 4,
  • the bearings, sealing rings and other accessories are installed in cooperation with the installation mechanism.
  • the longitudinal running portion 91 and the transverse running portion 92 are mainly arranged to ensure that the tightening portion 93 can move in the horizontal direction.
  • the specific structure can be formed by a gear rack or a rack. It is formed by the cooperation of the screw and nut, and only the walking function can be realized.
  • the lifting portion 94 is used to realize the movement in the vertical direction, and the realization method can also be the cooperation of rack and pinion or the cooperation of the screw and nut.
  • the rotating part 95 can realize that the tightening part 93 drives the axle 4 to rotate 180°, so as to complete the assembly of the accessories on both sides of the axle holding box.
  • the wheel 3 is installed after the axle suspension box accessory is installed.
  • the electric locomotive wheel drive unit assembly line further includes an assembly manipulator 60, which includes: a main rail 500, a gear set machine 10 and a wheel set machine 20 along the main rail 500
  • the extension direction is arranged in sequence; the beam 510, the beam 510 is movably arranged on the main rail 500, the beam 510 includes the beam rail 511, the extension direction of the main rail 500 is perpendicular to the extension direction of the beam rail 511; the slide 520, the slide 520 are provided On the beam track 511; the transverse walking mechanism 530, the transverse walking mechanism 530 is connected to the slide 520, and is movably arranged relative to the beam rail 511 to drive the slide 520 to move along the beam track 511; lifting mechanism 540, lifting mechanism 540 is connected to the slide 520.
  • the lifting mechanism 540 includes a ram 541, which is movably arranged relative to the slide 520 in a vertical direction; a pickup mechanism 550, which is connected to the ram 541, and the pickup mechanism 550 It includes a clamping claw member, which is adjustable in position relative to the ram 541; wherein the clamping claw member is used to claw the axle 4, the wheel 3, the gear 7 or the axle 4 equipped with the gear 7.
  • the assembly manipulator 60 can realize the multi-directional movement of the pick-up mechanism 550 through the main rail 500, the beam 510, the slide 520, the lateral travel mechanism 530, and the lifting mechanism 540, which not only has high transport efficiency, but also meets the requirements of different Transfer of workpieces.
  • the main track 500 spans the gear set machine 10, the axle box vertical assembly elevator 40, the mobile axle box 180° turning machine 90, and the wheel set machine 20, that is, the assembly manipulator 60 can cover the transfer of parts of the above mechanisms.
  • the assembly manipulator 60 in cooperation with the transport vehicle, the assembly manipulator 60 can complete the conversion of the components between the various agencies, so that automatic transfer can be realized without manual participation.
  • the beam 510 also includes a beam rack 512, the beam rack 512 is consistent with the extension direction of the beam rail 511, the slide 520 is provided with rollers 521, the rollers 521 constitute The two rollers 521 are arranged in pairs, and the pair of rollers 521 are located on both sides of the beam rail 511 to clamp the beam rail 511.
  • the horizontal traveling mechanism 530 includes: a traveling motor 531, a traveling reducer 532, and a traveling gear 533.
  • the traveling motor 531 and the traveling The reducer 532 is connected, the travel reducer 532 is drivingly connected with the travel gear 533, and the travel gear 533 meshes with the beam rack 512; wherein, the travel reducer 532 is connected with the carriage 520 so that the travel gear 533 runs along the beam rack When 512 moves, the slide 520 moves along the beam track 511.
  • the two rollers 521 clamp the beam track 511, which can realize the guiding function and also play the role of walking.
  • the walking motor 531 drives the walking gear 533 to rotate through the walking reducer 532.
  • the walking gear 533 Since the beam rack 512 is a relatively fixed part, the walking gear 533 is While rotating, it moves along the beam rack 512, thereby driving the slide 520 to move along the beam rail 511 to complete one horizontal movement, and the movement of the beam 510 along the main rail 500 is another horizontal movement, both The direction is vertical.
  • the slide 520 is provided with a slide slider 522
  • the lifting mechanism 540 also includes: a lifting servo motor 542, a lifting reducer 543 and a transmission shaft 549, a lifting reducer 543 is arranged on the slide 520; the gear 544, the rack 545 and the lifting guide 546, the lifting reducer 543 is drivingly connected to the gear 544 through the transmission shaft 549, the gear 544 is meshed with the rack 545, the rack 545 and the lifting guide 546 are both It is provided on the ram 541, and the lifting rail 546 is movably provided on the slide slider 522; wherein, the rack 545 and the lifting rail 546 both extend in the vertical direction.
  • the lifting servo motor 542 drives the gear 544 on the transmission shaft 549 to rotate through the lifting reducer 543. Since the gear 544 can only complete rotation, when it is meshed with the rack 545, the gear 544 rotates, thereby driving the rack 545 to drive the ram 541 moves in the vertical direction along the carriage slider 522.
  • the lifting mechanism 540 further includes: a pressure accumulating cylinder 547 and a balancing cylinder 548.
  • the accumulating cylinder 547 is connected to the balancing cylinder 548, and the balancing cylinder 548 is drivingly connected to the ram 541 to provide upward pressure to the ram 541.
  • Balance force The arrangement of the accumulating steel cylinder 547 and the balance cylinder 548 can give an upward driving force to the moving parts following the ram 541, thereby reducing the load of the lifting servo motor 542 and making the lifting more stable.
  • the picking mechanism 550 further includes a fixing portion 551, and the clamping claw member includes: claws 552, the claws 552 are arranged in pairs, and the pair of two claws 552 are arranged opposite to each other to form a clamp for clamping
  • the clamping space for holding the workpiece the claw linear guide 553 and the claw slider 554, the claw linear guide 553 and the claw slider 554 cooperate, the claw linear guide 553 is arranged on the fixed part 551, two pairs of
  • the pawls 552 are provided with a pawl slider 554; a pawl gear 555 and a pawl rack 556, the pawl gear 555 meshes with the pawl rack 556, and the pawl gear 555 is rotatably arranged on the fixed part 551 ,
  • the pair of two jaws 552 are provided with jaw racks 556, and the two jaw racks 556 are located on both sides of the jaw gear 555.
  • the fixing portion 551 and the clamping jaw member are arranged in pairs, and the clamping jaw member further includes a jaw servo motor 557, a first jaw reducer 558 and a second jaw reducer 559.
  • the jaws The servo motor 557 is connected to both the first jaw reducer 558 and the second jaw reducer 559.
  • the first jaw reducer 558 and the second jaw reducer 559 are separated and drivingly connected to the two jaw gears 555, and the manipulator is assembled 60 also includes a turning mechanism 560, which includes: turning servo motor 561 and turning reducer 562, turning reducer 562 is arranged on ram 541; mounting frame 563, mounting frame 563 is rotatably arranged relative to ram 541, Two fixed parts 551 are installed at both ends of the mounting frame 563; the driving shaft 564 and the driven shaft 565, the turning reducer 562 is drivingly connected with the driving shaft 564, the driving shaft 564 is connected with the mounting frame 563, and the driven shaft 565 is connected with the driving shaft 564.
  • the mounting frame 563 is connected and rotatably arranged relative to the ram 541.
  • the picking mechanism 550 is used to grab the axle 4, so two clamping jaws are required to clamp both ends of the axle 4 at the same time. Therefore, it is necessary to ensure that the two clamping jaws operate synchronously, so a jaw servo is provided.
  • the motor 557 drives the first jaw reducer 558 and the second jaw reducer 559 to operate at the same time, and opens and closes the two jaws 552 through the interaction of the jaw gear 555 and the jaw rack 556.
  • the setting of the turning mechanism 560 can drive the axle 4 to turn, and it mainly uses the turning servo motor 561 to drive the active shaft 564 through the turning speed reducer 562 to drive the mounting frame 563 to rotate relative to the ram 541.
  • the picking mechanism 550 further includes a mounting frame 571.
  • the clamping jaws include: clamping jaws 572, the clamping jaws 572 are arranged in pairs, and the pair of two clamping jaws 572 are arranged opposite to each other to form a clamping device for clamping The clamping gap of the workpiece; the clamping jaw linear guide 573 and the clamping jaw sliding block 574, the clamping jaw linear guide 573 and the clamping jaw sliding block 574 cooperate, the clamping jaw linear guide 573 is arranged on the mounting frame 571, two pairs
  • the clamping jaws 572 are provided with a clamping jaw slider 574; the clamping jaw servo motor 575, the clamping jaw reducer 576 and the clamping jaw screw 577, the clamping jaw servo motor 575, the clamping jaw reducer 576 and the clamping jaw screw 577 are all formed
  • the two clamping jaws 572 are arranged in pairs and corresponding to the two clamping jaws 572 one by one.
  • the clamping jaw speed reducer 576 is arranged on the mounting frame 571 and is drivingly connected with the clamping jaw screw 577.
  • the clamping jaw screw 577 penetrates On the clamping jaw 572, when the clamping jaw screw 577 rotates, the clamping jaw 572 is moved along the clamping jaw linear guide 573.
  • the assembly manipulator 60 also includes a rotating mechanism 580, which includes: a rotating servo motor 581 and a rotating reducer 582.
  • the rotating reducer 582 is arranged on the ram 541; a rotating gear 583 and a rotating support 584, the rotation speed reducer 582 is drivingly connected with the rotation gear 583, the rotation support 584 is connected with the mounting frame 571, and the rotation support 584 is provided with a tooth part meshing with the rotation gear 583.
  • the pick-up mechanism 550 can be used to grab the wheel 3, the gear box 5, the motor 6, the gear 7, the axle holding box 8, the axle holding box bearing 9, etc., which are clamped by two oppositely arranged clamping jaws 572
  • the two clamping jaws 572 realize the opening and closing.
  • the two clamping jaws 572 are equipped with independent driving mechanisms.
  • the setting of the rotating mechanism 580 can realize the rotation of the clamping jaw 572, which mainly relies on the rotating servo motor 581, the rotating reducer 582 and the rotating gear 583 to achieve driving.
  • the sliding plate 520, the lateral traveling mechanism 530, the lifting mechanism 540, and the picking mechanism 550 are all arranged in pairs.
  • the slide 520, the lateral traveling mechanism 530, the lifting mechanism 540, and the picking mechanism 550 can be optionally equipped to meet different grasping requirements.
  • the picking mechanism 550 is used to grab the gear 7, the wheel 3, the axle holding box 8, and the axle holding box bearing 9, respectively.
  • the beam 510 is provided with traveling wheels 513 and guide wheels 514.
  • the guide wheels 514 are arranged in pairs.
  • the two guide wheels 514 are located on both sides of the main rail 500, respectively.
  • the upper surface of the main rail 500 is movably arranged, and the assembly manipulator 60 also includes: a main running mechanism 590.
  • the main running mechanism 590 is arranged on the cross beam 510 and movably arranged along the extension direction of the main rail 500 to drive the cross beam 510 along the The main track 500 moves.
  • the main traveling mechanism 590 may be a rack and pinion drive mechanism, or a screw and nut drive mechanism, and the specific driving distance is similar to the above-mentioned driving principle.
  • the electric locomotive wheel drive unit assembly line also includes a wheel-set synchronous lifting moving machine 25 and a traverse momentum measurement adjustment platform 26.
  • a traverse is required.
  • the horizontal momentum measurement adjustment platform 26 is equipped with corresponding measuring instruments, and the wheel 3 is lifted off the ground track 80 in cooperation with the wheel set synchronous lifting mobile machine 25.
  • the specific details of the wheel set synchronous lifting mobile machine 25 The structure can refer to the wheel set elevator 440, which is basically far away and similar, as long as the wheel 3 can be lifted.
  • the wheel lifting assembly 200 includes a lifting frame 201 and a wheel lifting portion 202 provided on the lifting frame 201.
  • the wheel lifting portion 202 is used to contact the wheels 3,
  • the lifting frame 201 is movably arranged in the vertical direction to drive the wheels 3 to move through the wheel lifting portion 202;
  • the gear box lifting assembly 210 includes a gear box platform top plate 211, and the gear box platform top plate 211 is used to place the gear box 5 and the gear box.
  • the platform top plate 211 is movably arranged in the vertical direction to drive the gearbox 5 to move;
  • the motor lifting assembly 220 includes a motor platform top plate 221, the motor platform top plate 221 is used to place the motor 6, and the motor platform top plate 221 is movable in the vertical direction It is arranged to drive the motor 6 to move; wherein, the wheel lifting portion 202, the gear box platform top plate 211 and the motor platform top plate 221 are all arranged at intervals.
  • the wheel lifting assembly 200 needs to install the gear box 5 and the motor 6 after the bearing, axle box, and front cover are installed, and the wheel lifting assembly 200 is an auxiliary installation mechanism.
  • the gearbox lifting assembly 210 and the motor lifting assembly 220 are used to lift the gearbox 5 and the motor 6 respectively, and the gearbox 5 and the motor 6 can be easily installed by cooperating with the wheel lifting assembly 200 to lift the wheel 3.
  • the wheel lifting part 202 includes a shaft 2021, The shaft 2021 is arranged on the lifting frame 201; the supporting wheel 2022 is arranged on the shaft 2021, and the two supporting wheels 2022 arranged at intervals are used to support one wheel 3.
  • the two supporting wheels 2022 provided on the left and right sides of the lifting frame 201 are both supported on the bottom of one wheel 3 so as to stably contact with the wheel 3 without the problem of the wheel 3 being detached by mistake.
  • the wheel lifting portion 202 further includes: a bearing seat 2023, which is arranged on the lifting frame 201; a bearing 2024, the bearing 2024 is arranged in the bearing seat 2023, and the shaft 2021 is penetrated through the bearing 2024
  • the shaft 2021 is provided with a socket 2025 for the peripheral component to pass through, so that the shaft 2021 drives the wheel 3 to rotate through the support wheel 2022 under the drive of the peripheral component.
  • the wheel lifting portion 202 is composed of a supporting wheel 2022, a shaft 2021, a bearing seat 2023, and a bearing 2024, wherein a supporting wheel 2022, a bearing seat 2023 is mounted on a shaft 2021 A plurality of bearings 2024 are provided between the bearing seat 2023 and the shaft 2021.
  • the supporting wheel 2022 is used to contact the wheel 3 so that the shaft 2021 can be rotatably arranged, mainly for driving the shaft 2021 to rotate through an external component, so as to drive the wheel 3 to rotate, thereby realizing the adjustment of the position of the wheel 3.
  • the wheel lifting portion 202 is composed of a supporting wheel 2022, a shaft 2021, a bearing seat 2023, and a bearing 2024, wherein two supporting wheels 2022, a bearing seat are installed on one shaft 2021 2023, a plurality of bearings 2024 are provided between the bearing seat 2023 and the shaft 2021.
  • the arrangement of the two supporting wheels 2022 can meet the track requirements between different wheels 3.
  • the peripheral component is inserted into the jack 2025 to drive the shaft 2021 to rotate, where the peripheral component may be a crank.
  • the support wheel 2022 and the shaft 2021 are an integral structure.
  • the assembled elevator 30 further includes a base 230, the base 230 includes a base rail 231, and the wheel lifting portion 202 further includes: a lifting rail 2026, which is laid on the two A shaft 2021; wherein, when the lifting frame 201 moves to the lowest point, the lifting rail 2026 is opposite to the base rail 231.
  • the base rail 231 may be a part of the ground rail 80.
  • the lifting rail 2026 is a single track, and the lifting rail 2026 is laid on two shafts 2021 through grooves on it. At this time, one lifting rail 2026 corresponds to one To the support wheel 2022.
  • the lifting rail 2026 is located at the lowest point, that is, in a non-working state, the lifting rail 2026 is connected to the base rail 231 so as to form a complete rail on the base 230.
  • the lifting rail 2026 is overlapped on the base rail 231, that is, the two are connected through the stop.
  • the lifting rail 2026 is a double rail, and the lifting rail 2026 is laid on two shafts 2021 through the grooves on it. At this time, one lifting rail 2026 corresponds to two To the support wheel 2022.
  • the setting of the dual track is also to meet the use of different wheel bases.
  • the assembled elevator 30 further includes a base 230.
  • the base 230 is provided with a first screw nut 232 and a first sliding block 233.
  • the wheel lifting assembly 200 further includes a decelerating motor 203.
  • the decelerating motor 203 is arranged on the wheels.
  • On the lifting part 202; the first screw 204, the reduction motor 203 is drivingly connected with the first screw 204, the first screw 204 is inserted in the first screw nut 232; the first guide rail 205, the first guide rail 205 is arranged in
  • the first guide rail 205 is adapted to the first sliding block 233 and is movably arranged along the first sliding block 233.
  • the decelerating motor 203 drives the first screw 204 to rotate. Since the first screw nut 232 is fixed on the base 230, the first screw 204 is in a vertical direction relative to the first screw nut 232 during rotation. Move, so as to drive the wheel lifting part 202 to move in the vertical direction.
  • two wheels 3 need to be driven to move at the same time, so two wheel lifting assemblies 200 need to be provided.
  • one wheel lifting assembly 200 includes a single track, and the other wheel lifting assembly 200 includes a double track.
  • the assembled elevator 30 further includes a base 230
  • the gear box lifting assembly 210 also includes: a gear box platform bottom plate 212, the gear box platform bottom plate 212 is arranged on the base 230; a first connecting rod 213, a first connecting rod One end of the rod 213 is hinged with the gearbox platform bottom plate 212; the second link 214, one end of the second link 214 is hinged with the gearbox platform top plate 211, and the first link 213 is hinged with the second link 214; Three connecting rods 215, the middle of the third connecting rod 215 is hinged with the first connecting rod 213, one end of the third connecting rod 215 is slidably arranged on the gearbox platform bottom plate 212; the fourth connecting rod 216, the fourth connecting rod The middle part of 216 is hinged with the second connecting rod 214, one end of the fourth connecting rod 216 is slidably arranged on the top plate 211 of the gearbox platform, the third connecting rod 215 is hinged with the fourth connecting rod
  • first connecting rod 213, the second connecting rod 214, the third connecting rod 215, and the fourth connecting rod 216 are all arranged in pairs, and a connecting rod is arranged between the two fourth connecting rods 216 of the pair.
  • the shaft 218, the hydraulic cylinder 217 and the connecting rod shaft 218 are drivingly connected; wherein the ends of the third connecting rod 215 and the fourth connecting rod 216 are provided with connecting rod guide wheels 2161, the gear box platform bottom plate 212 and the gear box platform top plate
  • the guide grooves 219 that are matched with the connecting rod guide wheels 2161 are all provided on the 211.
  • the pair of two first links 213 and the pair of two second links 214 are hinged by a link shaft 218, the pair of two first links 213 and the pair of two third links 215 are hinged through a connecting rod shaft 218, and the pair of two fourth connecting rods 216 and the pair of two second connecting rods 214 are hinged through a connecting rod shaft 218.
  • the assembled elevator 30 further includes a base 230.
  • the motor lifting assembly 220 also includes a motor platform board 222.
  • the motor platform board 222 is arranged on the base 230, and the motor platform board 222 is provided with a second nut 223.
  • the second sliding block 224; the motor lifting frame 225, the motor lifting frame 225 is provided with a second guide rail 226 adapted to the second sliding block 224, the motor platform top plate 221 is set on the motor lifting frame 225; the servo motor 227,
  • the servo motor 227 is arranged on the motor lifting frame 225; the second screw 228, the servo motor 227 is drivingly connected to the second screw 228, and the second screw 228 is inserted in the second screw nut 223.
  • the servo motor 227 drives the second screw 228 to rotate.
  • the second screw nut 223 is fixed on the motor platform plate 222, so that the second screw 228 moves while rotating, thereby driving the motor lifting frame 225 to move up and down.
  • the motor lifting assembly 220 further includes: a motor platform bottom plate 229.
  • the motor platform bottom plate 229 is provided on the motor lifting frame 225.
  • the motor platform bottom plate 229 is provided with a longitudinal guide rail 2291, a longitudinal support block 2292 and a longitudinal support block.
  • the longitudinal screw on the block 2292; the intermediate plate 2293, the intermediate plate 2293 is provided with a longitudinal sliding block 2294 and a longitudinal screw nut that is adapted to the longitudinal guide rail 2291, and the longitudinal screw is inserted in the longitudinal screw nut; wherein, the intermediate plate The 2293 is provided with a transverse guide rail 2295 and a transverse screw 2297.
  • the top plate 221 of the motor platform is provided with a transverse slider 2296 adapted to the transverse guide rail 2295 and a transverse screw nut adapted to the transverse screw 2297.
  • the transverse screw 2297 A crank butt joint 2298 is provided on it.
  • the arrangement of the top plate 221 and the middle plate 2293 of the motor platform realizes the horizontal movement of the front, back, left, and right.
  • the specific driving mechanism adopts a lead screw and a nut, which can be manually operated or driven by a motor.
  • the electric locomotive wheel drive unit assembly line further includes a running-in test bench 50, which is arranged on the side of the assembling elevator 30 away from the wheel set machine 20, as shown in FIGS. 95 to 111
  • the test bench 50 includes: a base 100 on which a receiving groove 101 is provided; a lifting platform 110, which is used to support the electric locomotive drive unit 1, and the lifting platform 110 is movably arranged along the height direction of the receiving groove 101, In order to have a first position flush with the notch of the receiving groove 101 and a second position located inside the receiving groove 101; the running-in test bench 120, the running-in test bench 120 is set in the receiving groove 101,
  • the test bench 120 includes a support seat 121, which is used to connect with the axle box 2 of the electric locomotive drive unit 1; wherein, when the lifting platform 110 is in the first position, the support seat 121 is separated from the axle box 2, and when lifting When the platform 110 is in the second position, the support base 121 is connected with the axle box 2 to perform a running-in test on
  • a running-in test is required after the electric locomotive drive unit 1 is installed, so a running-in test bench 50 is provided.
  • the running-in test bench 50 is movably arranged with respect to the base 100 through the lifting platform 110, so that when the lifting platform 110 is lowered to the second position inside the containing groove 101, the supporting seat 121 and the shaft of the running-in test bench 120
  • the box 2 is connected to fix the electric locomotive drive unit 1 to complete the subsequent running-in test.
  • the entire operation is relatively simple and mostly automated, with relatively low manual participation.
  • the lifting platform 110 is flush with the notch of the receiving groove 101, and during specific operations, it is lowered to the second position to perform subsequent operations.
  • the lifting platform 110 is mainly used to transfer the electric locomotive drive unit 1 to the running-in test bench 120.
  • the running-in test bench 50 further includes: a test bench lifting mechanism 130.
  • the test bench lifting mechanism 130 is arranged in the base 100 and located below the lifting platform 110; wherein, the test bench lifting mechanism 130 and the lifting platform 110
  • the driving connection is used to drive the lifting platform 110 to move between the first position and the second position. At least part of the test bench lifting mechanism 130 is located in the receiving groove 101.
  • the test bench lifting mechanism 130 includes: a fixed bracket 131, the fixed bracket 131 is fixed in the base 100; a lifting bracket 132, the lifting bracket 132 is movably arranged relative to the fixed bracket 131, the lifting bracket 132 and The lifting platform 110 is connected; the linear guide 133, the linear guide 133 is set on the fixed bracket 131 or the lifting bracket 132; the test bench servo motor 134 and the test bench reducer 135 connected to it, the test bench reducer 135 is set on the lifting bracket 132 ; Test bench ball screw 136, test bench reducer 135 and test bench ball screw 136 drive connection, test bench ball screw 136 is installed on the fixed bracket 131, to drive the test bench when the test bench servo motor 134 is running The ball screw 136 rotates, and the ball screw 136 of the test bench drives the lifting bracket 132 to move relative to the fixed bracket 131.
  • test stand servo motor 134 is connected with the test stand reducer 135, the test stand reducer 135 drives the test stand ball screw 136 to rotate, and the fixed bracket 131 is provided with a nut-like structure, so when the test stand ball screw 136 rotates , The rotation and the linear movement can be synchronized, so that the lifting bracket 132 is driven to move relative to the fixed bracket 131.
  • test-bed lifting mechanisms 130 there are multiple test-bed lifting mechanisms 130, and the multiple test-bed lifting mechanisms 130 are arranged at intervals and are all drivingly connected to the lifting platform 110; wherein, the multiple test-bed lifting mechanisms 130 are synchronously and operatively arranged.
  • the arrangement of multiple test-bed lifting mechanisms 130 can stably drive the lifting platform 110, and two test-bed lifting mechanisms 130 can be selected.
  • the running-in test bench 120 also includes: a fixed platform 122, which is fixed on the base 100; a support platform 123, which is set on the fixed platform 122, and the position of the support seat 121 is adjustable
  • the supporting platform 123 is arranged at one end far away from the fixed platform 122; wherein the supporting platform 123 is arranged in pairs, and the two supporting platforms 123 of the pair are arranged at intervals, and the supporting seats 121 are provided on the supporting platform 123, and the two The supporting seats 121 on the supporting table 123 are respectively used to connect with the two axle boxes 2.
  • the support base 121 is used for fixed connection with the axle box 2, and its position is adjustable on the support platform 123, so as to meet the use of different electric locomotive drive units 1.
  • each support platform 123 is provided with two support seats 121 for supporting the two ends of the axle box 2 on the axle 4.
  • the fixed platform 122 is installed on the base 100 through a plurality of spacer blocks 125, and the spacer blocks 125 and anchor bolts can be used to adjust the flatness of the support platform 123.
  • the spacer 125 is a spacer iron.
  • the running-in test bench 120 further includes a motor support platform 124 disposed on the fixed platform 122, and the motor support platform 124 is used to support the motor of the electric locomotive drive unit 1.
  • the setting of the motor support stand 124 is used to support the motor, and can also make the stability of the electric locomotive drive unit 1 better.
  • the lifting platform 110 includes: a movable platform 112, which is used to support the wheels 3 of the electric locomotive drive unit 1, and a movable motor support platform 113, which is arranged on the movable platform 112 , And set opposite to the motor support table 124; wherein the movable motor support table 113 is movably arranged relative to the movable table 112, so that when the movable table 112 moves from the first position to the second position, the motor support table 124 and the movable motor The supporting table 113 is in contact and drives the movable motor supporting table 113 to move upward so that the movable motor supporting table 113 supports the motor; and when the movable table 112 moves from the second position to the first position, the movable motor supporting table 113 is at its own weight Move down under the action until it is flush with the movable platform 112.
  • the movable motor support platform 113 is mainly used in conjunction with the motor support platform 124, that is, considering the height of the movable motor support platform 113 is limited, a movable motor support platform 113 is provided to support the motor.
  • the motor support table 124 contacts the movable motor support table 113 and drives the movable motor support table 113 to move upward so that the movable motor support table 113 supports the motor.
  • the movable motor support table 113 is detachably disposed on the movable table 112.
  • the movable motor supporting table 113 is easy to disassemble relative to the movable table 112, so different types of movable motor supporting tables 113 can be replaced to meet the requirements of different electric locomotive drive units 1.
  • the lifting platform 110 includes: a movable platform 112, which is used to support the wheels 3 of the electric locomotive drive unit 1, and a movable platform 114, which is movably arranged relative to the movable platform 112 to
  • the base 100 contacts the movable platform 114 and drives the movable platform 114 to move upward, so that the movable platform 114 protrudes from the movable platform 112;
  • the movable platform 114 moves downward under the action of its own weight until it is flush with the movable platform 112; among them, there are a plurality of movable terraces 114, and the plurality of movable terraces 114 are successively Settings, and the heights are all different.
  • the setting of movable terraces 114 with different heights is mainly convenient for operators to use.
  • the base 100 is provided with a pair of first rail sections 102, and a pair of second rail sections 111 are provided on the lifting platform 110; wherein, when the lifting platform 110 is in the first position, the second rail
  • the section 111 is opposite to the first track section 102 so that the second track section 111 receives the electric locomotive drive unit 1 on the first track section 102.
  • the arrangement of the first track section 102 and the second track section 111 can facilitate the transportation of the electric locomotive drive unit 1.
  • the first track section 102 and the second track section 111 may be single-track or multi-track, that is, the track pitch is adjustable.
  • the first track section 102 may be a part of the ground track 80.
  • the electric locomotive wheel drive unit assembly line further includes a polishing conveyor line 70.
  • the polishing conveyor line 70 is arranged on the side of the gear set machine 10 away from the wheel set machine 20.
  • 70 includes: a first conveying line 71, the first conveying line 71 is used to convey the gear 7 so that the gear 7 is polished on the first conveying line 71; the second conveying line 72, the second conveying line 72 and the first conveying line 71 Arranged side by side, the second conveying line 72 is used to convey the wheels 3 so that the wheels 3 are polished on the second conveying line 72; the first rotating mechanism 73 and the first rotating mechanism 73 are arranged on the first conveying line 71 and located on the first conveying line 71.
  • the middle part of a rotating mechanism 73, the first rotating mechanism 73 is used to drive the gear 7 to rotate 180°; the second rotating mechanism 74, the second rotating mechanism 74 is arranged on the second conveying line 72, and is located in the middle of the second rotating mechanism 74 , The second rotating mechanism 74 is used to drive the wheel 3 to rotate 180°.
  • the polishing conveyor line 70 is located at the forefront of the assembly line of the electric locomotive wheel drive unit. It is mainly used to transport the wheels 3 and gears 7 to be polished.
  • the first conveyor line 71 and the second conveyor line 72 meet the requirements of transportation.
  • the first rotating mechanism 73 and the second rotating mechanism 74 need to realize the rotation of the gear 7 and the wheel 3, which mainly rely on a lifting mechanism to lift the wheel 3 and the gear 7, and then use a rotating mechanism to achieve 180° rotation.
  • the main purpose is to polish the two ends of the wheel 3 and the gear 7, that is, the front part of the entire conveyor line is polished at one end and the other end is polished at the back.
  • the electric locomotive wheel drive unit assembly line further includes: a ground track 80 extending along a preset track, and at least part of the assembly elevator 30 is arranged below the ground track 80 so that the wheels 3 drive the axle 4 along the
  • the ground rail 80 moves to the wheel lifting assembly 200.
  • the ground rail 80 and the assembling manipulator 60 form a transfer tool, which starts from the wheel set machine 20 and continues to the running-in test bench 50, and each jacking component on it has a matching track during the jacking process.
  • the electric locomotive wheel drive unit assembly line is an electric locomotive wheel drive intelligent assembly line, including: a polishing conveyor line 70, two axle storage and transportation platforms 11 (AGV car Transportation), two large gears optional storage rack 12, axle storage rack 13, axle automatic measuring machine 14, gear set machine 10, large gear press machine 16, four axle holding axle box assembly temporary storage rack 17, four holding Axle box vertical assembly elevator 40, two parts transportation storage platform 18 (AGV vehicle transportation), four axle suspension box assembly storage platform 19, two axle box transportation storage platform 21 (AGV vehicle transportation), mobile Axle box 180° turning machine 90, an accessory storage and transportation platform 22 (AGV vehicle transportation), wheel set back pressure waiting area 23, wheel optional storage rack 24, wheel set machine 20, wheel set pressing machine 15, assembly manipulator 60 , Wheelset turntable 450, wheelset synchronous lifting mobile machine 25, traverse momentum measurement adjustment table 26, axle box replacement area 27, adjustment pad storage rack 28 (AGV vehicle transportation), wheelset inspection and delivery area 29, Bearing transportation platform 31 (AGV vehicle transportation), bearing measuring machine 32, bearing stereo library 33, bearing automatic feeding six
  • the grinding conveyor line 70 used to polish the inner holes of gears and wheels is perpendicular to the entire wheel drive intelligent assembly line (which can be understood as the assembly direction, such as the extension direction of the ground rail 80), and is arranged on the entire wheel.
  • the gear inner hole grinding conveyor line (first conveyor line 71) is on the left (the opposite direction of the wheel drive intelligent assembly line), and the wheel inner hole grinding conveyor line (second conveyor line 72) is on the right (wheel drive intelligent assembly line). Drive the direction of the intelligent assembly line).
  • Two axle storage and transportation platforms 11 (AGV vehicle transportation) and a large gear optional storage rack 12 are arranged on the right side of the sanding conveyor line 70 (in the direction of the wheel drive intelligent assembly line); the axle storage rack 13 is arranged on the two axle storage and transportation platforms 11 (AGV vehicle transportation) The right side (direction of the wheel drive intelligent assembly line) and perpendicular to the wheel drive intelligent assembly line.
  • the axle automatic measuring machine 14 is placed in the middle of the axle storage rack 13 and perpendicular to the axle storage rack 13; the large gear pre-installed unit is arranged opposite to the axle storage rack 13 and on the same axis as the axle storage rack 13; the front end of the large gear pre-installed unit is a large gear Pressing machine 16; two axle storage and transportation platforms 11 are on the right side of the axle storage rack 13 (the direction of the wheel drive intelligent assembly line); a large gear storage rack is set on the right side, and the large gear storage rack is facing a row of four axle holding boxes Assemble the temporary storage rack 17, the axle suspension box assembly temporary storage rack 17 is followed by four axle suspension boxes vertical assembly elevator 40 on the right, two accessory transportation storage platforms 18 (for AGV vehicle transportation), and four axle suspension boxes assembly Rear storage table, two axle box transport storage tables 21 (AGV vehicle transportation), mobile axle box 180° turning machine 90; mobile axle box 180° turning machine, one is arranged along the wheel drive intelligent assembly line at the right front
  • the automatic bearing press 35 After the automatic bearing press 35 are two wheelset lifting platforms 36, a 0.3-ton self-propelled smart spreader 37 and a fixed torque trigger, and two motors are assembled with lifting platforms. 3 ton electric smart spreader 41 and fixed torque trigger, 0.5 ton self-propelled smart spreader 42 and fixed torque trigger; followed by side by side dry glue waiting area 43, drive wheel product storage area 44, and drive wheel product packaging area; Finally, there are two elevating wheelset running-in test benches placed side by side.
  • the gear 7 and the wheel 3 are respectively transported from the large gear and wheel inner hole polishing conveyor line to the coverage area of the multifunctional wheelset assembly manipulator (assembly manipulator 60) of the wheel drive intelligent assembly line; the multifunctional wheelset assembly manipulator Grab the polished gears and wheels and place them on the large gear optional storage rack 12 and the wheel optional storage rack 24; two axle storage and transportation platforms 11 (AGV vehicle transportation) transport the axles to the multifunctional wheelset assembly manipulator In the coverage area, the multifunctional wheelset assembly manipulator grabs the gears and axles and places them on the large gear pre-assembly unit (gear set machine 10) and the axle storage rack 13, respectively.
  • the multifunctional wheelset is assembled The manipulator puts it on the large gear pre-installation unit.
  • the large gear pre-installation unit accurately sets the gear and counterweight on the axle, transfers it to the large gear press 16 for compression, and then transfers it back to the large gear pre-installation unit. Remove the counterweight wheel.
  • the multifunctional wheelset assembly manipulator picks up and rotates the axle with large gears and places it on the axle box vertical lifting assembly machine (axle box vertical assembly elevator 40) to install the axle box, and then the multifunctional wheelset assembly manipulator Place it on the mobile axle box 180° turning machine 90 and continue to assemble.
  • the accessories and axle box will be transported to the designated position for the AGV; the multi-functional wheel set assembly manipulator will transfer it to the wheel pre-assembly unit (wheel set Wait for the wheels to be pre-installed on the machine 20), and then the multifunctional wheel-set assembly manipulator transports the wheels to the wheel pre-installation unit.
  • the wheel pre-installation unit pre-installs the wheels on the axles with gears and axle suspension boxes, and the wheels are pre-installed and transferred.
  • the vehicle (wheel set transfer vehicle 430) sends the pre-installed axles to the wheel set press 15 and waits for the wheels to be press installed. After the press installation is completed, the wheel pre-installed transfer vehicle then brings the axles back to the wheel set press 15 axis.
  • the axle is unloaded by the wheel set elevator 440; scroll to the wheel set turntable 450 and turn to the wheel set back pressure waiting area 23, and then scroll to the wheel set synchronous lifting mobile machine 25, lift and move to the traverse momentum measurement adjustment platform
  • the transverse momentum is measured on 26.
  • the wheel set will be lowered by the wheel set synchronous lifting mobile machine 25 and rolled to the axle box replacement area 27.
  • the adjustment pads and storage racks are transported by the AGV to the replacement area. After the pad is completed, go to the wheel set inspection and verification area, and load the bearing automatic pressing machine 35, the bearing transport platform 31 (AGV car transport) to transport the bearing to the bearing measuring machine 32, and the bearing will be automatically loaded by the bearing after passing through the bearing measuring machine 32.
  • the shaft manipulator 34 is placed on the bearing three-dimensional library 33.
  • the bearing three-dimensional library 33 sorts and arranges the bearings according to the measurement data.
  • the bearing is automatically loaded.
  • the six-axis manipulator 34 grabs the appropriate bearing in the bearing three-dimensional library 33 and sets it on the axle according to the needs of the axle.
  • the automatic bearing press 35 presses the bearings; enters the axle box assembly area, the front cover assembly area, and then to the assembly elevator 30 to install the motor, then to the dry glue waiting area 43, enters the last process, the running-in test bench 50 for running-in Test; Qualified wheel drive unit enters the storage area of the wheel drive unit finished product, and the packaging area of the wheel drive unit finished product.
  • the intelligent assembly line of the electric locomotive wheel drive has precise coordination, precise positioning, lifting, set-fitting, transfer, and PLC control throughout the entire process, eliminating the need for driving cooperation and saving 95% of manpower.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Wind Motors (AREA)

Abstract

An assembly line for an electric locomotive wheel driving unit, comprising a gear sleeving machine (10), a wheel sleeving machine (20) and an assembling lifter (30). The gear sleeving machine (10) is used for mounting a gear (7) onto an axle (4); the wheel sleeving machine (20) and the gear sleeving machine (10) are arranged at an interval, and the wheel sleeving machine (20) is used for mounting wheels (3) onto the axle (4) on which the gear (7) is mounted; and the assembling lifter (30) is arranged at the side of the wheel sleeving machine (20) away from the gear sleeving machine (10), and comprises a wheel lifting assembly (200), a gear box lifting assembly (210) and an electric motor lifting assembly (220), wherein the wheel lifting assembly (200) is used for lifting the wheels (3) mounted on the axle (4), and wherein the gear box lifting assembly (210) and the electric motor lifting assembly (220) are used for lifting a gear box (5) and an electric motor (6) respectively so as to mount the gear box (5) and the electric motor (6) on the axle (4) and assemble the gear box and the electric motor into the electric locomotive drive unit.

Description

电力机车轮驱单元装配线Electric locomotive wheel drive unit assembly line
交叉引用cross reference
本公开要求于2019年11月15日提交的申请号为201911116023.8、名称为“电力机车轮驱单元装配线”的中国专利申请的优先权,该中国专利申请的全部内容通过引用全部并入本文。This disclosure claims the priority of a Chinese patent application filed on November 15, 2019 with the application number 201911116023.8 and titled "Electric Locomotive Wheel Drive Unit Assembly Line", the entire content of which is incorporated herein by reference.
技术领域Technical field
本公开涉及电力机车技术领域,尤其涉及一种电力机车轮驱单元装配线。The present disclosure relates to the technical field of electric locomotives, and in particular to an assembly line of electric locomotive wheel drive units.
背景技术Background technique
电力机车轮驱单元组装是铁路电力机车的重要工序,铁路电力机车轮驱单元的各个零件的组装,现有技术中都是由多个行车吊装辅助多个工人完成整个轮驱的组装,且在整个组装过程中需要在不同的组装线上进行,整个转运过程不仅费时费力,且极其耗费人工。The assembly of electric locomotive wheel drive units is an important process of railway electric locomotives. The assembly of various parts of railway electric locomotive wheel drive units in the prior art is carried out by multiple cranes assisting multiple workers to complete the assembly of the entire wheel drive. The entire assembly process needs to be performed on different assembly lines, and the entire transfer process is not only time-consuming and labor-intensive, but also extremely labor-intensive.
发明内容Summary of the invention
本公开的一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种电力机车轮驱单元装配线。A main purpose of the present disclosure is to overcome at least one of the above-mentioned drawbacks of the prior art and provide an assembly line for electric locomotive wheel drive units.
本发明提供了一种电力机车轮驱单元装配线,包括:The invention provides an electric locomotive wheel drive unit assembly line, which includes:
齿轮套装机,齿轮套装机用于将齿轮安装到车轴上;Gear set machine, gear set machine is used to install gears on axles;
车轮套装机,车轮套装机与齿轮套装机间隔设置,车轮套装机用于将车轮安装到安装有齿轮的车轴上;Wheel set machine, the wheel set machine and the gear set machine are arranged at intervals, and the wheel set machine is used to install the wheel on the axle with the gear installed;
组装升降机,组装升降机设置在车轮套装机远离齿轮套装机的一侧,组装升降机包括车轮升降组件、齿轮箱升降组件以及电机升降组件,车轮升降组件用于举升安装在车轴上的车轮,齿轮箱升降组件以及电机升降组件分别用于举升齿轮箱和电机,以待齿轮箱和电机安装到车轴上,并装配成电力机车驱动单元。Assemble the elevator, which is arranged on the side of the wheel set machine away from the gear set machine. The assembly elevator includes a wheel lift assembly, a gear box lift assembly and a motor lift assembly. The wheel lift assembly is used to lift the wheels and gear boxes mounted on the axles. The lifting assembly and the motor lifting assembly are used to lift the gearbox and the motor, respectively, so that the gearbox and the motor are installed on the axle and assembled into an electric locomotive drive unit.
在本发明的一个实施例中,齿轮套装机和车轮套装机均包括套装组件,套装组件包括:In an embodiment of the present invention, both the gear set machine and the wheel set machine include a set component, and the set component includes:
固定升降机构,固定升降机构包括固定架和第一驱动部,固定架用于支撑齿轮或车轮,第一驱动部与固定架驱动连接,以驱动固定架沿竖直方向移动;A fixed lifting mechanism, the fixed lifting mechanism includes a fixed frame and a first drive part, the fixed frame is used to support gears or wheels, and the first drive part is drivingly connected with the fixed frame to drive the fixed frame to move in a vertical direction;
第一行走机构,第一行走机构与固定升降机构相连接,第一行走机构沿水平方向可移 动地设置,以带动固定升降机构沿水平方向移动;A first running mechanism, the first running mechanism is connected to the fixed lifting mechanism, and the first running mechanism is movably arranged in the horizontal direction to drive the fixed lifting mechanism to move in the horizontal direction;
其中,套装组件成对设置,成对设置的两个套装组件相对设置,且两个套装组件之间用于放置车轴,以在两个第一行走机构相对靠近时,两个固定架上的齿轮和配重轮套装到车轴上,或两个固定架上的两个车轮套装到车轴上。Wherein, the sleeve components are arranged in pairs, the two sleeve components arranged in pairs are arranged opposite to each other, and the two sleeve components are used to place the axles, so that when the two first traveling mechanisms are relatively close, the gears on the two fixed frames And the counterweight wheel is sleeved on the axle, or the two wheels on the two fixed frames are sleeved on the axle.
在本发明的一个实施例中,齿轮套装机和车轮套装机还包括套装转运车,套装转运车与两个套装组件均间隔设置,套装转运车包括:In an embodiment of the present invention, the gear set machine and the wheel set machine further include a set transfer vehicle, the set transfer vehicle and the two set components are arranged at intervals, and the set transfer vehicle includes:
支臂开合机构,支臂开合机构包括支臂,支臂用于支撑车轴;Support arm opening and closing mechanism, the support arm opening and closing mechanism includes a support arm, the support arm is used to support the axle;
第二行走机构,第二行走机构与支臂开合机构相连接,第二行走机构沿水平方向可移动地设置,以带动支臂开合机构沿水平方向移动,并将车轴移送至两个套装组件之间,第一行走机构的移动方向垂直于第二行走机构的移动方向。The second walking mechanism, the second walking mechanism is connected with the arm opening and closing mechanism, and the second walking mechanism is movably arranged in the horizontal direction to drive the arm opening and closing mechanism to move in the horizontal direction and transfer the axles to the two sets Between the components, the moving direction of the first walking mechanism is perpendicular to the moving direction of the second walking mechanism.
在本发明的一个实施例中,车轮套装机还包括:In an embodiment of the present invention, the wheel set machine further includes:
轮对升降机,轮对升降机设置在两个套装组件之间,轮对升降机包括车轮托板,车轮托板设置在套装有车轮的车轴的下方,且用于托举车轮;A wheel set elevator, the wheel set elevator is arranged between two package components, the wheel set elevator includes a wheel support plate, the wheel support plate is arranged under the axle of the packaged wheel, and is used for lifting the wheel;
其中,车轮托板沿竖直方向可移动地设置,以驱动车轮带动车轴脱离支臂。Wherein, the wheel support plate is movably arranged in the vertical direction to drive the wheel to drive the axle to separate from the support arm.
在本发明的一个实施例中,车轮升降组件包括升降架和设置在升降架上的车轮举升部,车轮举升部用于与车轮相接触,升降架沿竖直方向可移动地设置,以通过车轮举升部驱动车轮移动;In an embodiment of the present invention, the wheel lifting assembly includes a lifting frame and a wheel lifting part arranged on the lifting frame, the wheel lifting part is used to contact the wheel, and the lifting frame is movably arranged in the vertical direction to Drive the wheels to move through the wheel lifts;
齿轮箱升降组件包括齿轮箱平台顶板,齿轮箱平台顶板用于放置齿轮箱,齿轮箱平台顶板沿竖直方向可移动地设置,以驱动齿轮箱移动;The gear box lifting assembly includes a gear box platform top plate, the gear box platform top plate is used to place the gear box, and the gear box platform top plate is movably arranged in the vertical direction to drive the gear box to move;
电机升降组件包括电机平台顶板,电机平台顶板用于放置电机,电机平台顶板沿竖直方向可移动地设置,以驱动电机移动;The motor lifting assembly includes a motor platform top plate, the motor platform top plate is used to place the motor, and the motor platform top plate is movably arranged in the vertical direction to drive the motor to move;
其中,车轮举升部、齿轮箱平台顶板以及电机平台顶板均间隔设置。Among them, the wheel lifting part, the top plate of the gearbox platform and the top plate of the motor platform are all arranged at intervals.
在本发明的一个实施例中,电力机车轮驱单元装配线还包括抱轴箱立式组装升降机,抱轴箱立式组装升降机设置在齿轮套装机与车轮套装机之间,抱轴箱立式组装升降机包括:In an embodiment of the present invention, the electric locomotive wheel drive unit assembly line further includes an axle box vertical assembly elevator, the axle box vertical assembly elevator is arranged between the gear set machine and the wheel set machine, and the axle box vertical assembly The lift includes:
支撑架;Support frame
举升件,举升件相对于支撑架可移动地设置,举升件包括承载平台,承载平台用于支撑车轴,以待抱轴箱安装到安装有齿轮的车轴上,承载平台上设置有避让空间,避让空间用于供车轴穿过;Lifting part, the lifting part is movably arranged relative to the support frame, the lifting part includes a bearing platform, the bearing platform is used to support the axle, and the axle box is installed on the axle equipped with gears, and the bearing platform is provided with avoidance Space, avoiding space is used for axles to pass through;
动力升降机构,动力升降机构位于承载平台的下方,且与举升件驱动连接,以驱动举 升件带动车轴移动;Power lifting mechanism. The power lifting mechanism is located under the load-bearing platform and is drivingly connected with the lifting member to drive the lifting member to drive the axle to move;
其中,举升件还包括容纳空间,容纳空间与避让空间相连通,以使车轴的部分位于容纳空间内。Wherein, the lifting member also includes an accommodation space, and the accommodation space is communicated with the avoiding space, so that the part of the axle is located in the accommodation space.
在本发明的一个实施例中,电力机车轮驱单元装配线还包括跑合试验台,跑合试验台设置在组装升降机远离车轮套装机的一侧,跑合试验台包括:In an embodiment of the present invention, the electric locomotive wheel drive unit assembly line further includes a running-in test bench, which is arranged on the side of the assembly elevator away from the wheel set machine, and the running-in test bench includes:
基底,基底上设置有容纳凹槽;A base, a receiving groove is provided on the base;
升降平台,升降平台用于支撑电力机车驱动单元,升降平台沿容纳凹槽的高度方向可移动地设置,以具有与容纳凹槽的槽口相平齐的第一位置和位于容纳凹槽内部的第二位置;The lifting platform is used to support the driving unit of the electric locomotive. The lifting platform is movably arranged along the height direction of the accommodating groove to have a first position that is flush with the notch of the accommodating groove and a position inside the accommodating groove. Second position
跑合试验台,跑合试验台设置在容纳凹槽内,跑合试验台包括支撑座,支撑座用于与电力机车驱动单元的轴箱相连接;Running-in test bench, the running-in test bench is set in the accommodating groove, the running-in test bench includes a support seat, the support seat is used to connect with the axle box of the electric locomotive drive unit;
其中,当升降平台位于第一位置时,支撑座与轴箱相分离,当升降平台位于第二位置时,支撑座与轴箱相连接,以对电力机车驱动单元进行跑合试验。Wherein, when the lifting platform is at the first position, the support base is separated from the axle box, and when the lifting platform is at the second position, the support base is connected with the axle box to perform a running-in test on the electric locomotive drive unit.
在本发明的一个实施例中,电力机车轮驱单元装配线还包括装配机械手,装配机械手包括:In an embodiment of the present invention, the electric locomotive wheel drive unit assembly line further includes an assembly manipulator, and the assembly manipulator includes:
主轨道,齿轮套装机和车轮套装机沿主轨道的延伸方向依次设置;The main track, the gear set machine and the wheel set machine are arranged in sequence along the extension direction of the main track;
横梁,横梁可移动地设置在主轨道上,横梁包括横梁轨道,主轨道的延伸方向垂直于横梁轨道的延伸方向;A cross beam, the cross beam is movably arranged on the main rail, the cross beam includes a cross beam rail, and the extension direction of the main rail is perpendicular to the extension direction of the cross beam rail;
溜板,溜板设置在横梁轨道上;Slide, the slide is set on the beam track;
横向行走机构,横向行走机构与溜板相连接,且相对于横梁轨道可移动地设置,以驱动溜板沿横梁轨道移动;Transverse traveling mechanism, the horizontal traveling mechanism is connected with the slide and is movably arranged relative to the beam track to drive the slide to move along the beam track;
升降机构,升降机构与溜板相连接,升降机构包括滑枕,滑枕沿竖直方向相对于溜板可移动地设置;A lifting mechanism, the lifting mechanism is connected with the slide, the lifting mechanism includes a ram, and the ram is movably arranged relative to the slide in a vertical direction;
拾取机构,拾取机构与滑枕相连接,拾取机构包括夹爪件,夹爪件相对于滑枕位置可调节地设置;A picking mechanism, the picking mechanism is connected with the ram, the picking mechanism includes a clamping claw member, the clamping claw member is set in an adjustable position relative to the ram;
其中,夹爪件用于爪取车轴、车轮、齿轮或装配有齿轮的车轴。Among them, the clamping claw member is used to claw the axles, wheels, gears or axles equipped with gears.
在本发明的一个实施例中,电力机车轮驱单元装配线还包括打磨输送线,打磨输送线设置在齿轮套装机远离车轮套装机的一侧,打磨输送线包括:In an embodiment of the present invention, the electric locomotive wheel drive unit assembly line further includes a polishing conveyor line. The polishing conveyor line is arranged on the side of the gear set machine away from the wheel set machine. The polishing conveyor line includes:
第一输送线,第一输送线用于输送齿轮,以使齿轮在第一输送线进行打磨;The first conveying line, the first conveying line is used to convey the gears, so that the gears are polished on the first conveying line;
第二输送线,第二输送线与第一输送线并排设置,第二输送线用于输送车轮,以使车 轮在第二输送线进行打磨;The second conveying line, the second conveying line is arranged side by side with the first conveying line, and the second conveying line is used to convey the wheels so that the wheels can be polished on the second conveying line;
第一旋转机构,第一旋转机构设置在第一输送线上,且位于第一旋转机构的中部,第一旋转机构用于驱动齿轮旋转180°;The first rotating mechanism, the first rotating mechanism is arranged on the first conveying line and located in the middle of the first rotating mechanism, and the first rotating mechanism is used to drive the gear to rotate 180°;
第二旋转机构,第二旋转机构设置在第二输送线上,且位于第二旋转机构的中部,第二旋转机构用于驱动车轮旋转180°。The second rotation mechanism, the second rotation mechanism is arranged on the second conveying line and is located in the middle of the second rotation mechanism, and the second rotation mechanism is used to drive the wheels to rotate 180°.
在本发明的一个实施例中,电力机车轮驱单元装配线还包括:In an embodiment of the present invention, the electric locomotive wheel drive unit assembly line further includes:
地面轨道,地面轨道沿预设轨迹延伸,组装升降机的至少部分设置在地面轨道的下方,以使车轮带动车轴沿地面轨道移动至车轮升降组件上。The ground track extends along a preset track, and at least part of the assembled elevator is arranged below the ground track, so that the wheels drive the axle to move along the ground track to the wheel lifting assembly.
本发明的电力机车轮驱单元装配机械手通过主轨道、横梁、溜板、横向行走机构以及升降机构能够实现拾取机构多方位的移动,不仅转运效率较高,且可满足对不同工件的转运。The electric locomotive wheel drive unit assembly manipulator of the present invention can realize the multi-directional movement of the picking mechanism through the main track, the beam, the sliding plate, the lateral traveling mechanism and the lifting mechanism, and not only has high transfer efficiency, but also can meet the transfer of different workpieces.
附图说明Description of the drawings
通过结合附图考虑以下对本公开的优选实施方式的详细说明,本公开的各种目标,特征和优点将变得更加显而易见。附图仅为本公开的示范性图解,并非一定是按比例绘制。在附图中,同样的附图标记始终表示相同或类似的部件。其中:By considering the following detailed description of the preferred embodiments of the present disclosure in conjunction with the accompanying drawings, various objectives, features, and advantages of the present disclosure will become more apparent. The drawings are merely exemplary illustrations of the present disclosure, and are not necessarily drawn to scale. In the drawings, the same reference numerals always refer to the same or similar parts. among them:
图1是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的结构示意图;Fig. 1 is a schematic structural diagram showing an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图2是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的第一部分的结构示意图;Fig. 2 is a schematic diagram showing the structure of the first part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图3是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的第二部分的结构示意图;Fig. 3 is a schematic structural diagram showing a second part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图4是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的第三部分的结构示意图;Fig. 4 is a schematic structural diagram showing a third part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图5是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的第四部分的结构示意图;Fig. 5 is a schematic structural diagram of a fourth part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图6是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的第五部分的结构示意图;Fig. 6 is a schematic structural view of the fifth part of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图7是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的打磨输送线的结构示意图;Fig. 7 is a schematic structural diagram of a polishing conveyor line of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图8是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的齿轮套装机的 结构示意图;Fig. 8 is a schematic structural diagram of a gear set machine for an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图9是根据一示例性实施方式示出的一种齿轮套装机的套装组件的第一个视角的结构示意图;Fig. 9 is a schematic structural diagram from a first perspective of a set assembly of a gear set machine according to an exemplary embodiment;
图10是根据一示例性实施方式示出的一种齿轮套装机的套装组件的第二个视角的结构示意图;Fig. 10 is a schematic structural diagram from a second perspective of a set assembly of a gear set machine according to an exemplary embodiment;
图11是根据一示例性实施方式示出的一种齿轮套装机的套装组件的第三个视角的结构示意图;Fig. 11 is a schematic structural diagram from a third perspective of a set assembly of a gear set machine according to an exemplary embodiment;
图12是根据一示例性实施方式示出的一种齿轮套装机的套装转运车的第一个视角的结构示意图;Fig. 12 is a schematic structural diagram from a first perspective of a set transfer vehicle of a gear set machine according to an exemplary embodiment;
图13是根据一示例性实施方式示出的一种齿轮套装机的套装转运车的第二个视角的结构示意图;Fig. 13 is a schematic structural diagram from a second perspective of a set transfer vehicle of a gear set machine according to an exemplary embodiment;
图14是根据一示例性实施方式示出的一种齿轮套装机的套装转运车的第三个视角的结构示意图;Fig. 14 is a schematic structural diagram from a third perspective of a set transfer vehicle of a gear set machine according to an exemplary embodiment;
图15是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的抱轴箱立式组装升降机的第一个视角的结构示意图;Fig. 15 is a schematic structural view from a first perspective of the axle box vertical assembly elevator of an assembly line of electric locomotive wheel drive unit assembly line according to an exemplary embodiment;
图16是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的抱轴箱立式组装升降机的第二个视角的结构示意图;Fig. 16 is a schematic structural view from a second perspective of the axle box vertical assembly elevator of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment;
图17是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的抱轴箱立式组装升降机的第三个视角的结构示意图;Fig. 17 is a schematic structural view from a third perspective of the axle box vertical assembly elevator of a wheel drive unit assembly line of an electric locomotive according to an exemplary embodiment;
图18是根据一示例性实施方式示出的一种抱轴箱立式组装升降机的内部结构示意图;Fig. 18 is a schematic diagram showing the internal structure of a vertical assembly elevator with a pivot box according to an exemplary embodiment;
图19是图18中的A-A处的剖面结构示意图;Fig. 19 is a schematic cross-sectional structure diagram at A-A in Fig. 18;
图20是根据一示例性实施方式示出的一种抱轴箱立式组装升降机的举升件的第一个视角的结构示意图;Fig. 20 is a schematic structural view from a first view angle of a lifting member of a vertical assembly elevator with a pivot box according to an exemplary embodiment;
图21是图20中的B-B处的剖面结构示意图;FIG. 21 is a schematic cross-sectional structure diagram at B-B in FIG. 20;
图22是根据一示例性实施方式示出的一种抱轴箱立式组装升降机的举升件的第二个视角的结构示意图;Fig. 22 is a schematic structural view from a second perspective of the lifting member of a vertical assembly elevator with a pivot box according to an exemplary embodiment;
图23是根据一示例性实施方式示出的一种抱轴箱立式组装升降机的支撑架的第一个视角的结构示意图;Fig. 23 is a schematic structural view from a first perspective of a support frame of a vertical assembly elevator with a pivot box according to an exemplary embodiment;
图24是图23中的C-C处的剖面结构示意图;FIG. 24 is a schematic cross-sectional structure diagram at C-C in FIG. 23;
图25是根据一示例性实施方式示出的一种抱轴箱立式组装升降机的支撑架的第二个视角的结构示意图;Fig. 25 is a schematic structural view from a second perspective of a supporting frame of a vertical assembly elevator with a pivot box according to an exemplary embodiment;
图26是根据一示例性实施方式示出的一种抱轴箱立式组装升降机的动力升降机构的结构示意图;Fig. 26 is a schematic structural diagram of a power lifting mechanism of a shaft-holding box vertical assembly elevator according to an exemplary embodiment;
图27是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的移动式抱轴箱180°翻转机的结构示意图;Fig. 27 is a schematic structural diagram of a mobile axle box 180° turning machine for an assembly line of electric locomotive wheel drive units according to an exemplary embodiment;
图28是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的车轮套装机的结构示意图;Fig. 28 is a schematic structural diagram of a wheel set machine of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment;
图29是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的套装组件的第一个视角的结构示意图;Fig. 29 is a schematic structural diagram from a first perspective of a set assembly of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图30是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的套装组件的第二个视角的结构示意图;Fig. 30 is a schematic structural diagram from a second perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图31是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的套装组件的第三个视角的结构示意图;Fig. 31 is a schematic structural diagram from a third perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图32是根据一示例性实施方式示出的一种车轮套装机的固定升降机构的第一个视角的结构示意图;Fig. 32 is a schematic structural view from a first perspective of a fixed lifting mechanism of a wheel set machine according to an exemplary embodiment;
图33是根据一示例性实施方式示出的一种车轮套装机的固定升降机构的第二个视角的结构示意图;Fig. 33 is a schematic structural view from a second perspective of a fixed lifting mechanism of a wheel set machine according to an exemplary embodiment;
图34是根据一示例性实施方式示出的一种车轮套装机的固定升降机构的第三个视角的结构示意图;Fig. 34 is a schematic structural view from a third perspective of a fixed lifting mechanism of a wheel set machine according to an exemplary embodiment;
图35是根据一示例性实施方式示出的一种车轮套装机的第一行走机构的第一个视角的结构示意图;Fig. 35 is a schematic structural diagram from a first view angle of a first running mechanism of a wheel set machine according to an exemplary embodiment;
图36是根据一示例性实施方式示出的一种车轮套装机的第一行走机构的第二个视角的结构示意图;Fig. 36 is a schematic structural diagram from a second perspective of the first running mechanism of a wheel set machine according to an exemplary embodiment;
图37是根据一示例性实施方式示出的一种车轮套装机的底板的第一个视角的结构示意图;Fig. 37 is a schematic structural view from a first view angle of the bottom plate of a wheel set machine according to an exemplary embodiment;
图38是根据一示例性实施方式示出的一种车轮套装机的底板的第二个视角的结构示意图;Fig. 38 is a schematic structural view from a second perspective of the bottom plate of a wheel set machine according to an exemplary embodiment;
图39是根据一示例性实施方式示出的一种车轮套装机的套装转运车的第一个视角的结构示意图;Fig. 39 is a schematic structural diagram from a first perspective of a set transfer vehicle of a wheel set machine according to an exemplary embodiment;
图40是根据一示例性实施方式示出的一种车轮套装机的套装转运车的第二个视角的结构示意图;Fig. 40 is a schematic structural diagram from a second perspective of a set transfer vehicle of a wheel set machine according to an exemplary embodiment;
图41是根据一示例性实施方式示出的一种车轮套装机的套装转运车的第三个视角的结构示意图;Fig. 41 is a schematic structural view from a third perspective of a set transfer vehicle of a wheel set machine according to an exemplary embodiment;
图42是根据一示例性实施方式示出的一种车轮套装机的套装转运车的部分结构示意图;Fig. 42 is a partial structural schematic diagram showing a set transfer vehicle of a wheel set machine according to an exemplary embodiment;
图43是根据一示例性实施方式示出的一种车轮套装机的支臂开合机构的第一个视角的结构示意图;Fig. 43 is a schematic structural view from a first view angle of the arm opening and closing mechanism of a wheel set machine according to an exemplary embodiment;
图44是根据一示例性实施方式示出的一种车轮套装机的支臂开合机构的第二个视角的结构示意图;Fig. 44 is a schematic structural view from a second perspective of the arm opening and closing mechanism of a wheel set machine according to an exemplary embodiment;
图45是根据一示例性实施方式示出的一种车轮套装机的支臂开合机构的第三个视角的结构示意图;Fig. 45 is a schematic structural view from a third perspective of the arm opening and closing mechanism of a wheel set machine according to an exemplary embodiment;
图46是根据一示例性实施方式示出的一种车轮套装机的支臂立柱的第一个视角的结构示意图;Fig. 46 is a schematic structural view from a first view angle of a support arm post of a wheel set machine according to an exemplary embodiment;
图47是根据一示例性实施方式示出的一种车轮套装机的支臂立柱的第二个视角的结构示意图;Fig. 47 is a schematic structural view from a second view angle of a support arm post of a wheel set machine according to an exemplary embodiment;
图48是根据一示例性实施方式示出的一种车轮套装机的支臂立柱的第三个视角的结构示意图;Fig. 48 is a schematic structural diagram from a third view angle of a support arm post of a wheel set machine according to an exemplary embodiment;
图49是根据一示例性实施方式示出的一种车轮套装机的连接底板的第一个视角的结构示意图;Fig. 49 is a schematic structural view from a first view angle of a connecting base plate of a wheel set machine according to an exemplary embodiment;
图50是根据一示例性实施方式示出的一种车轮套装机的连接底板的第二个视角的结构示意图;Fig. 50 is a schematic structural view from a second view angle of the connecting bottom plate of a wheel set machine according to an exemplary embodiment;
图51是根据一示例性实施方式示出的一种车轮套装机的轮对升降机的第一个视角的结构示意图;Fig. 51 is a schematic structural diagram from a first view angle of a wheel set elevator of a wheel set machine according to an exemplary embodiment;
图52是根据一示例性实施方式示出的一种车轮套装机的轮对升降机的局部放大结构示意图;Fig. 52 is a partially enlarged schematic diagram showing a wheel set elevator of a wheel set machine according to an exemplary embodiment;
图53是根据一示例性实施方式示出的一种车轮套装机的轮对升降机的第二个视角的结构示意图;Fig. 53 is a schematic structural diagram from a second perspective of a wheel set elevator of a wheel set machine according to an exemplary embodiment;
图54是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的轮对升降机的第三个视角的结构示意图;Fig. 54 is a schematic structural diagram from a third perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图55是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的装配机械手的第一个视角的结构示意图;Fig. 55 is a schematic structural diagram from a first perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图56是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的装配机械手的第二个视角的结构示意图;Fig. 56 is a schematic structural diagram from a second perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图57是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的装配机械手的第三个视角的结构示意图;Fig. 57 is a schematic structural view from a third perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图58是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的装配机械手的第四个视角的结构示意图;Fig. 58 is a schematic structural diagram from a fourth perspective of an assembly manipulator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图59是根据一示例性实施方式示出的一种装配机械手的横梁的第一个视角的结构示意图;Fig. 59 is a schematic structural diagram from a first view angle of a beam for assembling a manipulator according to an exemplary embodiment;
图60是根据一示例性实施方式示出的一种装配机械手的横梁的第二个视角的结构示意图;Fig. 60 is a schematic structural diagram from a second perspective of a beam for assembling a manipulator according to an exemplary embodiment;
图61是根据一示例性实施方式示出的一种装配机械手的溜板和横向行走机构的第一个视角的结构示意图;Fig. 61 is a schematic structural view from a first view angle of a sliding plate and a lateral walking mechanism for assembling a manipulator according to an exemplary embodiment;
图62是根据一示例性实施方式示出的一种装配机械手的溜板和横向行走机构的第二个视角的结构示意图;Fig. 62 is a schematic structural diagram from a second perspective of a slide and a lateral walking mechanism for assembling a manipulator according to an exemplary embodiment;
图63是根据一示例性实施方式示出的一种装配机械手的溜板和横向行走机构的第三个视角的结构示意图;Fig. 63 is a schematic structural view from a third perspective of a sliding plate and a lateral walking mechanism for assembling a manipulator according to an exemplary embodiment;
图64是根据一示例性实施方式示出的一种装配机械手的升降机构的第一个视角的结构示意图;Fig. 64 is a schematic structural view from a first view angle of a lifting mechanism for an assembling manipulator according to an exemplary embodiment;
图65是根据一示例性实施方式示出的一种装配机械手的升降机构的第二个视角的结构示意图;Fig. 65 is a schematic structural diagram from a second perspective of a lifting mechanism for an assembly manipulator according to an exemplary embodiment;
图66是根据一示例性实施方式示出的一种装配机械手的拾取机构和翻转机构的结构示意图;Fig. 66 is a schematic structural diagram showing a picking mechanism and a turning mechanism of an assembly manipulator according to an exemplary embodiment;
图67是根据一示例性实施方式示出的一种装配机械手的拾取机构的第一个视角的结构示意图;Fig. 67 is a schematic structural diagram from a first view angle of a picking mechanism of an assembly manipulator according to an exemplary embodiment;
图68是根据一示例性实施方式示出的一种装配机械手的拾取机构的第二个视角的结构示意图;Fig. 68 is a schematic structural diagram from a second perspective of a picking mechanism for an assembly manipulator according to an exemplary embodiment;
图69是根据另一示例性实施方式示出的一种装配机械手的溜板和横向行走机构的第一个视角的结构示意图;Fig. 69 is a schematic structural diagram from a first view angle of a sliding plate and a lateral walking mechanism for assembling a manipulator according to another exemplary embodiment;
图70是根据另一示例性实施方式示出的一种装配机械手的溜板和横向行走机构的第二个视角的结构示意图;FIG. 70 is a schematic structural diagram from a second perspective of a slide and a lateral traveling mechanism for assembling a manipulator according to another exemplary embodiment;
图71是根据另一示例性实施方式示出的一种装配机械手的升降机构的第一个视角的结构示意图;Fig. 71 is a schematic structural view from a first view angle of a lifting mechanism of an assembly manipulator according to another exemplary embodiment;
图72是根据另一示例性实施方式示出的一种装配机械手的升降机构的第二个视角的结构示意图;Fig. 72 is a schematic structural diagram from a second view angle of a lifting mechanism for an assembling manipulator according to another exemplary embodiment;
图73是根据另一示例性实施方式示出的一种装配机械手的拾取机构和旋转机构的第一个视角的结构示意图;Fig. 73 is a schematic structural view from a first perspective of a picking mechanism and a rotating mechanism of an assembly manipulator according to another exemplary embodiment;
图74是根据另一示例性实施方式示出的一种装配机械手的拾取机构和旋转机构的第二个视角的结构示意图;Fig. 74 is a schematic structural diagram from a second perspective of a picking mechanism and a rotating mechanism of an assembly manipulator according to another exemplary embodiment;
图75是根据另一示例性实施方式示出的一种装配机械手的拾取机构的第一个视角的结构示意图;Fig. 75 is a schematic structural diagram from a first perspective of a picking mechanism for an assembly manipulator according to another exemplary embodiment;
图76是根据另一示例性实施方式示出的一种装配机械手的拾取机构的第二个视角的结构示意图;Fig. 76 is a schematic structural diagram from a second perspective of a picking mechanism for an assembly manipulator according to another exemplary embodiment;
图77是根据一示例性实施方式示出的一种装配机械手的第一个应用结构示意图;Fig. 77 is a schematic diagram showing a first application structure of an assembly manipulator according to an exemplary embodiment;
图78是根据一示例性实施方式示出的一种装配机械手的第二个应用结构示意图;Fig. 78 is a schematic diagram showing a second application structure of an assembly manipulator according to an exemplary embodiment;
图79是根据一示例性实施方式示出的一种装配机械手的第三个应用结构示意图;Fig. 79 is a schematic diagram showing a third application structure of an assembly manipulator according to an exemplary embodiment;
图80是根据一示例性实施方式示出的一种装配机械手的第四个应用结构示意图;Fig. 80 is a schematic diagram showing a fourth application structure of an assembly manipulator according to an exemplary embodiment;
图81是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的轮对同步举升移动机和横动量测量调整台的第一个视角的组合结构示意图;Fig. 81 is a schematic diagram showing a combined structure from a first view angle of a wheel-set synchronous lifting mobile machine and a transverse momentum measurement adjustment platform of an assembly line of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment;
图82是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的轮对同步举升移动机和横动量测量调整台的第二个视角的组合结构示意图;Fig. 82 is a schematic view of a second view of the combined structure of a wheel-set synchronous lifting mobile machine and a transverse momentum measurement adjustment platform of an electric locomotive wheel drive unit assembly line according to an exemplary embodiment;
图83是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的轮对同步举升移动机和横动量测量调整台的第三个视角的组合结构示意图;Fig. 83 is a third perspective view of the combined structure diagram of the wheel-set synchronous lifting mobile machine and the traverse momentum measurement adjustment platform of an assembly line of electric locomotive wheel drive unit assembly lines according to an exemplary embodiment;
图84是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的组装升降机的第一个视角的结构示意图;Fig. 84 is a schematic structural diagram from a first perspective of an assembling elevator of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图85是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的组装升降机的第二个视角的结构示意图;Fig. 85 is a schematic structural diagram from a second perspective of an assembling elevator for an assembly line of an electric locomotive wheel drive unit, according to an exemplary embodiment;
图86是根据一示例性实施方式示出的一种组装升降机的车轮升降组件的结构示意图;Fig. 86 is a schematic structural diagram showing a wheel lifting assembly of an assembled elevator according to an exemplary embodiment;
图87是根据一示例性实施方式示出的一种组装升降机的一组举升部的一个实施例的结构示意图;Fig. 87 is a schematic structural diagram showing an embodiment of a set of lifting parts of an assembled elevator according to an exemplary embodiment;
图88是根据一示例性实施方式示出的一种组装升降机的一组举升部的另一个实施例的结构示意图;Fig. 88 is a schematic structural diagram showing another embodiment of a set of lifting parts of an assembled elevator according to an exemplary embodiment;
图89是根据一示例性实施方式示出的一种组装升降机的举升轨道的一个实施例的结构示意图;Fig. 89 is a schematic structural diagram showing an embodiment of an assembling of a lifting rail of an elevator according to an exemplary embodiment;
图90是根据一示例性实施方式示出的一种组装升降机的举升轨道的另一个实施例的结构示意图;Fig. 90 is a schematic structural diagram showing another embodiment of an assembling of a lifting rail of an elevator according to an exemplary embodiment;
图91是根据一示例性实施方式示出的一种组装升降机的一个举升部的一个实施例的结构示意图;Fig. 91 is a schematic structural diagram showing an embodiment of a lifting part of an assembled elevator according to an exemplary embodiment;
图92是根据一示例性实施方式示出的一种组装升降机的一个举升部的另一个实施例的结构示意图;Fig. 92 is a schematic structural diagram showing another embodiment of a lifting part of an assembled elevator according to an exemplary embodiment;
图93是根据一示例性实施方式示出的一种组装升降机的齿轮箱升降组件的结构示意图;Fig. 93 is a schematic structural diagram showing a gear box lifting assembly of an assembled elevator according to an exemplary embodiment;
图94是根据一示例性实施方式示出的一种组装升降机的电机升降组件的结构示意图。Fig. 94 is a schematic structural diagram showing a motor lifting assembly of an assembled elevator according to an exemplary embodiment.
图95是根据一示例性实施方式示出的一种电力机车轮驱单元装配线的跑合试验台的第一个视角的结构示意图;FIG. 95 is a schematic structural diagram from a first view angle of a running-in test bed of an assembly line of an electric locomotive wheel drive unit according to an exemplary embodiment;
图96是根据一示例性实施方式示出的一种跑合试验台的一个状态的结构示意图;Fig. 96 is a schematic structural diagram showing a state of a running-in test bench according to an exemplary embodiment;
图97是图96中D-D处的剖面结构示意图;Fig. 97 is a schematic cross-sectional structure diagram at D-D in Fig. 96;
图98是图97中E-E处的剖面结构示意图;Fig. 98 is a schematic cross-sectional structure diagram at E-E in Fig. 97;
图99是根据一示例性实施方式示出的一种跑合试验台的另一个状态的结构示意图;Fig. 99 is a schematic structural diagram showing another state of a running-in test bench according to an exemplary embodiment;
图100是图99中F-F处的剖面结构示意图;FIG. 100 is a schematic cross-sectional structure diagram at F-F in FIG. 99;
图101是图100中G-G处的剖面结构示意图;Fig. 101 is a schematic cross-sectional structure diagram at G-G in Fig. 100;
图102是根据一示例性实施方式示出的一种跑合试验台的升降平台的第一个视角的结构示意图;Fig. 102 is a schematic structural diagram from a first view angle of a lifting platform of a running-in test bench according to an exemplary embodiment;
图103是根据一示例性实施方式示出的一种跑合试验台的升降平台的第二个视角的结构示意图;Fig. 103 is a schematic structural diagram from a second perspective of a lifting platform of a running-in test bench according to an exemplary embodiment;
图104是根据一示例性实施方式示出的一种跑合试验台的升降平台的第三个视角的结构示意图;Fig. 104 is a schematic structural diagram from a third perspective of a lifting platform of a running-in test bench according to an exemplary embodiment;
图105是根据一示例性实施方式示出的一种跑合试验台的升降平台的第四个视角的结构示意图;Fig. 105 is a schematic structural diagram from a fourth perspective of a lifting platform of a running-in test bench according to an exemplary embodiment;
图106是根据一示例性实施方式示出的一种跑合试验台的跑合试验台的第一个视角的结构示意图;FIG. 106 is a schematic structural diagram of a running-in test bench of a running-in test bench according to an exemplary embodiment;
图107是根据一示例性实施方式示出的一种跑合试验台的跑合试验台的第二个视角的结构示意图;FIG. 107 is a schematic structural diagram from a second perspective of a running-in test bench of a running-in test bench according to an exemplary embodiment;
图108是根据一示例性实施方式示出的一种跑合试验台的跑合试验台的第三个视角的结构示意图;Fig. 108 is a schematic structural diagram from a third perspective of a running-in test bench of a running-in test bench according to an exemplary embodiment;
图109是根据一示例性实施方式示出的一种跑合试验台的升降机构的第一个视角的结构示意图;Fig. 109 is a schematic structural diagram from a first view angle of a lifting mechanism of a running-in test bench according to an exemplary embodiment;
图110是图109中H-H处的剖面结构示意图;Fig. 110 is a schematic cross-sectional structure diagram at H-H in Fig. 109;
图111是根据一示例性实施方式示出的一种跑合试验台的升降机构的第二个视角的结构示意图。Fig. 111 is a schematic structural diagram from a second perspective of a lifting mechanism of a running-in test bench according to an exemplary embodiment.
附图标记说明如下:The reference signs are explained as follows:
1、电力机车驱动单元;2、轴箱;3、车轮;4、车轴;5、齿轮箱;6、电机;7、齿轮;8、抱轴箱;9、抱轴箱轴承;1. Electric locomotive drive unit; 2. Axle box; 3. Wheel; 4. Axle; 5. Gear box; 6. Motor; 7. Gear; 8. Axle box; 9. Axle box bearing;
10、齿轮套装机;20、车轮套装机;30、组装升降机;40、抱轴箱立式组装升降机;50、跑合试验台;60、装配机械手;70、打磨输送线;71、第一输送线;72、第二输送线;73、第一旋转机构;74、第二旋转机构;80、地面轨道;90、移动式抱轴箱180°翻转机;91、纵向行走部;92、横向行走部;93、加紧部;94、升降部;95、旋转部;10. Gear set machine; 20. Wheel set machine; 30. Assembly elevator; 40. Axle box vertical assembly elevator; 50. Running-in test bench; 60. Assembly manipulator; 70. Polishing conveyor line; 71. First conveyor Line; 72, the second conveying line; 73, the first rotating mechanism; 74, the second rotating mechanism; 80, the ground track; 90, the mobile axle box 180° turning machine; 91, the longitudinal walking part; 92, the horizontal walking Department; 93, tightening part; 94, lifting part; 95, rotating part;
11、车轴存放运输平台;12、大齿轮选配存放架;13、车轴存放架;14、车轴自动测量机;15、轮对压装机;16、大齿轮压装机;17、轴抱轴箱组装暂存架;18、配件运输存放台;19、车轴抱轴箱组装后存放台;21、抱轴箱运输存放台;22、配件存放运输平台;23、轮对反压等待区;24、车轮选配存放架;25、轮对同步举升移动机;26、横动量测量调整台;27、抱轴箱换垫区;28、调整垫存放架;29、轮对交检交验区;31、轴承运输平台;32、轴承测量机;33、轴承立体库;34、轴承自动上料六轴机械手;35、轴承自动压装机;36、两台轮对升降台;37、0.3吨自走行智能吊具;39、配件存放台;41、3吨电动智能吊具;42、0.5吨自走行智能吊具;43、干胶等待区;44、驱动轮成品存放区;45、轮驱动单元横移输送线;46、驱动单元成品包装区;11. Axle storage and transportation platform; 12. Big gear optional storage rack; 13. Axle storage rack; 14. Axle automatic measuring machine; 15. Wheelset press; 16. Big gear press; 17. Axle holding box assembly Temporary storage rack; 18. Parts transportation and storage platform; 19. Axle suspension box storage platform after assembly; 21. Axle suspension box transportation storage platform; 22. Accessories storage and transportation platform; 23. Wheelset back pressure waiting area; 24. Wheels Optional storage rack; 25. Wheelset synchronous lifting mobile machine; 26. Horizontal momentum measurement and adjustment platform; 27. Axle box replacement area; 28. Adjustment pad storage rack; 29. Wheelset inspection and delivery area; 31 , Bearing transportation platform; 32, bearing measuring machine; 33, bearing three-dimensional library; 34, bearing automatic feeding six-axis manipulator; 35, bearing automatic pressing machine; 36, two wheelset lifting platforms; 37, 0.3 ton self-propelled intelligent Spreader; 39. Accessories storage table; 41, 3 tons of electric smart spreaders; 42, 0.5 tons of self-propelled smart spreaders; 43. Dry glue waiting area; 44. Drive wheel finished product storage area; 45. Wheel drive unit lateral shift Conveyor line; 46, the finished product packaging area of the drive unit;
100、基底;101、凹槽;102、第一轨道段;110、升降平台;111、第二轨道段;112、 活动台;113、活动电机支撑台;114、活动梯台;120、跑合试验台;121、支撑座;122、固定平台;123、支撑台;124、电机支撑台;125、垫块;130、试验台升降机构;131、固定支架;132、升降支架;133、直线导轨;134、试验台伺服电机;135、试验台减速机;136、试验台滚珠丝杠;100. Base; 101. Groove; 102. First track section; 110. Lifting platform; 111. Second track section; 112. Movable platform; 113. Movable motor support platform; 114. Movable terrace; 120. Running-in Test bench; 121, support base; 122, fixed platform; 123, support table; 124, motor support table; 125, cushion block; 130, test bench lifting mechanism; 131, fixed bracket; 132, lifting bracket; 133, linear guide 134. Test bench servo motor; 135. Test bench reducer; 136. Test bench ball screw;
200、车轮升降组件;201、升降架;202、车轮举升部;2021、轴;2022、支撑轮;2023、轴承座;2024、轴承;2025、插孔;2026、举升轨道;203、减速电机;204、第一丝杠;205、第一导轨;210、齿轮箱升降组件;211、齿轮箱平台顶板;212、齿轮箱平台底板;213、第一连杆;214、第二连杆;215、第三连杆;216、第四连杆;2161、连杆导向轮;217、液压缸;218、连杆轴;219、导向槽;220、电机升降组件;221、电机平台顶板;222、电机平台板;223、第二丝母;224、第二滑块;225、电机升降架;226、第二导轨;227、伺服电机;228、第二丝杠;229、电机平台底板;2291、纵向导轨;2292、纵向支块;2293、中间板;2294、纵向滑块;2295、横向导轨;2296、横向滑块;2297、横向丝杠;2298、摇把对接头;230、基座;231、基座轨道;232、第一丝母;233、第一滑块;200, wheel lifting assembly; 201, lifting frame; 202, wheel lifting part; 2021, shaft; 2022, supporting wheel; 2023, bearing seat; 2024, bearing; 2025, jack; 2026, lifting track; 203, deceleration Motor; 204, the first screw; 205, the first guide rail; 210, the gear box lifting assembly; 211, the top plate of the gear box platform; 212, the bottom plate of the gear box platform; 213, the first connecting rod; 214, the second connecting rod; 215, the third connecting rod; 216, the fourth connecting rod; 2161, the connecting rod guide wheel; 217, the hydraulic cylinder; 218, the connecting rod shaft; 219, the guide groove; 220, the motor lifting assembly; 221, the top plate of the motor platform; 222 , Motor platform board; 223, second screw nut; 224, second sliding block; 225, motor lifting frame; 226, second guide rail; 227, servo motor; 228, second screw; 229, motor platform bottom plate; 2291 2292, longitudinal support block; 2293, intermediate plate; 2294, longitudinal slider; 2295, transverse guide; 2296, transverse slider; 2297, transverse screw; 2298, crank butt joint; 230, base; 231, the base rail; 232, the first nut; 233, the first slider;
300、支撑架;301、直线滑轨;302、移动滑枕;303、丝母座;310、举升件;311、承载平台;312、避让空间;313、容纳空间;314、举升部;315、耳板;316、隔板;320、动力升降机构;321、驱动电机;322、动力减速机;323、减速机座;324、丝杠;325、丝母;330、地基;300. Support frame; 301. Linear slide rail; 302. Mobile ram; 303. Nut seat; 310. Lifting parts; 311. Bearing platform; 312. Avoidance space; 313. Receiving space; 314. Lifting part; 315, ear plate; 316, partition; 320, power lifting mechanism; 321, drive motor; 322, power reducer; 323, reducer base; 324, lead screw; 325, nut; 330, foundation;
400、套装组件;410、固定升降机构;411、固定架;4111、固定架滑块;412、第一驱动部;4121、第一伺服电机;4122、升降机;413、立柱;4131、立柱导轨;414、底板;4141、底板导轨;415、定位机构;420、第一行走机构;421、走行底板;422、第二伺服电机;423、减速机;424、齿轮;425、齿条;430、套装转运车;431、支臂开合机构;4311、支臂;4312、支臂导轨;4313、支臂伺服电机;4314、支臂减速机;4315、滚珠丝杠;4316、升降板;432、第二行走机构;433、支臂立柱;4331、支臂立柱导轨;434、第二驱动部;4341、升降板电机;4342、升降板升降机构;435、连接底板;4351、底板导轨;4352、底板齿条;440、轮对升降机;441、车轮托板;442、升降机固定架;443、升降滑枕;444、升降机伺服电机;445、升降机减速机;446、升降机滚珠丝杠;447、导轨;450、轮对转盘;460、位移传感器;400. Set components; 410, fixed lifting mechanism; 411, fixed frame; 4111, fixed frame slider; 412, first driving part; 4121, first servo motor; 4122, elevator; 413, column; 4131, column guide rail; 414, bottom plate; 4141, bottom plate guide rail; 415, positioning mechanism; 420, first walking mechanism; 421, walking bottom plate; 422, second servo motor; 423, reducer; 424, gear; 425, rack; 430, set Transfer vehicle; 431, support arm opening and closing mechanism; 4311, support arm; 4312, support arm guide rail; 4313, support arm servo motor; 4314, support arm reducer; 4315, ball screw; 4316, lifting plate; 432, section 2. Traveling mechanism; 433, support arm column; 4331, support arm column guide rail; 434, second drive part; 4341, lifting plate motor; 4342, lifting plate lifting mechanism; 435, connecting bottom plate; 4351 bottom plate guide rail; 4352 bottom plate Rack; 440, wheel set elevator; 441, wheel support plate; 442, elevator fixing frame; 443, elevator ram; 444, elevator servo motor; 445, elevator reducer; 446, elevator ball screw; 447, guide rail; 450. Wheelset turntable; 460. Displacement sensor;
500、主轨道;510、横梁;511、横梁轨道;512、横梁齿条;513、行走轮;514、导向轮;520、溜板;521、滚轮;522、溜板滑块;530、横向行走机构;531、行走电机; 532、行走减速机;533、行走齿轮;540、升降机构;541、滑枕;542、升降伺服电机;543、升降减速器;544、齿轮;545、齿条;546、升降导轨;547、蓄压钢瓶;548、平衡缸;549、传动轴;550、拾取机构;551、固定部;552、卡爪;553、卡爪直线导轨;554、卡爪滑块;555、卡爪齿轮;556、卡爪齿条;557、卡爪伺服电机;558、第一卡爪减速机;559、第二卡爪减速机;560、翻转机构;561、翻转伺服电机;562、翻转减速器;563、安装架;564、主动轴;565、从动轴;571、安装框架;572、夹爪;573、夹爪直线导轨;574、夹爪滑块;575、夹爪伺服电机;576、夹爪减速器;577、夹爪丝杆;580、旋转机构;581、旋转伺服电机;582、旋转减速器;583、旋转齿轮;584、回转支撑;590、主行走机构。500. Main track; 510, beam; 511, beam track; 512, beam rack; 513, walking wheel; 514, guide wheel; 520, slide; 521, roller; 522, slide slider; 530, horizontal walking Mechanism; 531, walking motor; 532, walking reducer; 533, walking gear; 540, lifting mechanism; 541, ram; 542, lifting servo motor; 543, lifting reducer; 544, gear; 545, rack and pinion; 546 , Lifting rail; 547, pressure accumulating cylinder; 548, balance cylinder; 549, drive shaft; 550, pickup mechanism; 551, fixed part; 552, claw; 553, claw linear guide; 554, claw slider; 555 , Claw gear; 556, Claw rack; 557, Claw servo motor; 558, First claw reducer; 559, Second claw reducer; 560, Turning mechanism; 561, Turning servo motor; 562, Flip reducer; 563, mounting frame; 564, driving shaft; 565, driven shaft; 571, mounting frame; 572, gripper; 573, gripper linear guide; 574, gripper slider; 575, gripper servo motor 576, jaw reducer; 577, jaw screw; 580, rotating mechanism; 581, rotating servo motor; 582, rotating reducer; 583, rotating gear; 584, slewing support; 590, main walking mechanism.
具体实施方式Detailed ways
体现本公开特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本公开能够在不同的实施例上具有各种的变化,其皆不脱离本公开的范围,且其中的说明及附图在本质上是作说明之用,而非用以限制本公开。Typical embodiments embodying the features and advantages of the present disclosure will be described in detail in the following description. It should be understood that the present disclosure can have various changes in different embodiments, which do not depart from the scope of the present disclosure, and the description and drawings therein are essentially for illustrative purposes, rather than limiting the present disclosure. public.
在对本公开的不同示例性实施方式的下面描述中,参照附图进行,附图形成本公开的一部分,并且其中以示例方式显示了可实现本公开的多个方面的不同示例性结构,系统和步骤。应理解的是,可以使用部件,结构,示例性装置,系统和步骤的其他特定方案,并且可在不偏离本公开范围的情况下进行结构和功能性修改。而且,虽然本说明书中可使用术语“之上”,“之间”,“之内”等来描述本公开的不同示例性特征和元件,但是这些术语用于本文中仅出于方便,例如根据附图中的示例的方向。本说明书中的任何内容都不应理解为需要结构的特定三维方向才落入本公开的范围内。In the following description of different exemplary embodiments of the present disclosure, reference is made to the accompanying drawings, which form a part of the present disclosure, and therein are shown by way of example different exemplary structures, systems, and steps that can implement various aspects of the present disclosure. . It should be understood that other specific solutions of components, structures, exemplary devices, systems, and steps can be used, and structural and functional modifications can be made without departing from the scope of the present disclosure. Moreover, although the terms "above", "between", "within", etc. may be used in this specification to describe different exemplary features and elements of the present disclosure, these terms are used herein for convenience only, for example, according to The directions of the examples in the drawings. Nothing in this specification should be understood as requiring a specific three-dimensional direction of the structure to fall within the scope of the present disclosure.
本发明的一个实施例提供了一种电力机车轮驱单元装配线,请参考图1至图111,电力机车轮驱单元装配线包括:齿轮套装机10,齿轮套装机10用于将齿轮7安装到车轴4上;车轮套装机20,车轮套装机20与齿轮套装机10间隔设置,车轮套装机20用于将车轮3安装到安装有齿轮7的车轴4上;组装升降机30,组装升降机30设置在车轮套装机20远离齿轮套装机10的一侧,组装升降机30包括车轮升降组件200、齿轮箱升降组件210以及电机升降组件220,车轮升降组件200用于举升安装在车轴4上的车轮3,齿轮箱升降组件210以及电机升降组件220分别用于举升齿轮箱5和电机6,以待齿轮箱5和电机6安装到车轴4上,并装配成电力机车驱动单元1。An embodiment of the present invention provides an electric locomotive wheel drive unit assembly line. Please refer to Figures 1 to 111. The electric locomotive wheel drive unit assembly line includes: a gear set machine 10, which is used to install the gear 7 to the axle 4; wheel set machine 20, wheel set machine 20 and gear set machine 10 are spaced apart, wheel set machine 20 is used to install wheel 3 to axle 4 on which gear 7 is installed; assembly lift 30, assembly lift 30 is set on the wheel The set machine 20 is far from the side of the gear set machine 10. The assembly lift 30 includes a wheel lift assembly 200, a gear box lift assembly 210, and a motor lift assembly 220. The wheel lift assembly 200 is used to lift the wheels 3 and gears mounted on the axle 4 The box lifting assembly 210 and the motor lifting assembly 220 are used to lift the gear box 5 and the motor 6 respectively, until the gear box 5 and the motor 6 are mounted on the axle 4 and assembled into the electric locomotive drive unit 1.
本发明的电力机车轮驱单元装配线通过齿轮套装机10、车轮套装机20以及组装升降 机30可以辅助完成电力机车驱动单元1的装配,这个过程可在一个装配线上完成,部件可依次完成装配,不仅组装效率较高,且在组装升降机30的辅助下自动化程度也相对较高。The assembly line of the electric locomotive wheel drive unit of the present invention can assist in completing the assembly of the electric locomotive drive unit 1 through the gear set machine 10, the wheel set machine 20 and the assembly elevator 30. This process can be completed on one assembly line, and the components can be assembled in sequence. The assembly efficiency is high, and the degree of automation is relatively high with the assistance of the assembly elevator 30.
齿轮套装机10和车轮套装机20之间通过装配机械手60进行工件转运,即装配机械手60的夹爪件可用于爪取车轴4、车轮3、齿轮7或装配有齿轮7的车轴4。而车轮套装机20与组装升降机30之间通过地面轨道80进行转运,即安装完成车轮3后可以沿着地面轨道80移动。The gear set machine 10 and the wheel set machine 20 perform workpiece transfer through an assembly manipulator 60, that is, the clamping jaws of the assembly manipulator 60 can be used to grasp the axle 4, the wheel 3, the gear 7 or the axle 4 equipped with the gear 7. The wheel set machine 20 and the assembling elevator 30 are transported through the ground rail 80, that is, the wheel 3 can be moved along the ground rail 80 after the installation of the wheel 3 is completed.
在一个实施例中,齿轮套装机10和车轮套装机20均包括套装组件400,套装组件400包括:固定升降机构410,固定升降机构410包括固定架411和第一驱动部412,固定架411用于支撑齿轮7或车轮3,第一驱动部412与固定架411驱动连接,以驱动固定架411沿竖直方向移动;第一行走机构420,第一行走机构420与固定升降机构410相连接,第一行走机构420沿水平方向可移动地设置,以带动固定升降机构410沿水平方向移动;其中,套装组件400成对设置,成对设置的两个套装组件400相对设置,且两个套装组件400之间用于放置车轴4,以在两个第一行走机构420相对靠近时,两个固定架411上的齿轮7和配重轮套装到车轴4上,或两个固定架411上的两个车轮3套装到车轴4上。In one embodiment, the gear set machine 10 and the wheel set machine 20 both include a set assembly 400, the set assembly 400 includes: a fixed lifting mechanism 410, the fixed lifting mechanism 410 includes a fixing frame 411 and a first driving part 412, the fixing frame 411 is used for On the supporting gear 7 or the wheel 3, the first driving part 412 is drivingly connected with the fixing frame 411 to drive the fixing frame 411 to move in the vertical direction; the first traveling mechanism 420, the first traveling mechanism 420 are connected with the fixed lifting mechanism 410, The first traveling mechanism 420 is movably arranged in the horizontal direction to drive the fixed lifting mechanism 410 to move in the horizontal direction; wherein, the sleeve components 400 are arranged in pairs, the two sleeve components 400 arranged in pairs are arranged oppositely, and the two sleeve components 400 is used to place the axle 4, so that when the two first traveling mechanisms 420 are relatively close, the gear 7 and the counterweight on the two fixing frames 411 are sleeved on the axle 4, or the two fixing frames 411 The two wheels 3 are fitted to the axle 4.
在一个实施例中,齿轮套装机10和车轮套装机20还包括套装转运车430,套装转运车430与两个套装组件400均间隔设置,套装转运车430包括:支臂开合机构431,支臂开合机构431包括支臂4311,支臂4311用于支撑车轴4;第二行走机构432,第二行走机构432与支臂开合机构431相连接,第二行走机构432沿水平方向可移动地设置,以带动支臂开合机构431沿水平方向移动,并将车轴4移送至两个套装组件400之间,第一行走机构420的移动方向垂直于第二行走机构432的移动方向。In one embodiment, the gear set machine 10 and the wheel set machine 20 further include a set transfer vehicle 430, the set transfer vehicle 430 and the two set components 400 are spaced apart, the set transfer vehicle 430 includes: a support arm opening and closing mechanism 431, The arm opening and closing mechanism 431 includes a supporting arm 4311, which is used to support the axle 4; a second walking mechanism 432, which is connected to the supporting arm opening and closing mechanism 431, and the second walking mechanism 432 is movable in the horizontal direction The moving direction of the first traveling mechanism 420 is perpendicular to the moving direction of the second traveling mechanism 432 to drive the arm opening and closing mechanism 431 to move in the horizontal direction and to transfer the axle 4 between the two sleeve assemblies 400.
在一个实施例中,如图8至图14所示,齿轮套装机10包括套装转运车430与两个套装组件400,套装转运车430用于将车轴4移送到两个套装组件400之间,两个套装组件400分别放置有齿轮7和配重轮,通过第一行走机构420移动,使得两个固定架411上的齿轮7和配重轮套装到车轴4上。然后套装转运车430将安装有齿轮7和配重轮的车轴4移送至大齿轮压装机16处,大齿轮压装机16压紧齿轮7,然后套装转运车430将车轴4移出大齿轮压装机16,可利用装配机械手60将配重轮从车轴4上取下。In one embodiment, as shown in FIGS. 8 to 14, the gear set machine 10 includes a set transfer cart 430 and two set assemblies 400, and the set transfer cart 430 is used to move the axle 4 between the two set assemblies 400, The gear 7 and the counterweight wheel are respectively placed on the two sleeve assemblies 400, which are moved by the first traveling mechanism 420, so that the gear 7 and the counterweight wheel on the two fixed frames 411 are sleeved on the axle 4. Then the package transfer vehicle 430 transfers the axle 4 with the gear 7 and the counterweight to the large gear press 16, the large gear press 16 compresses the gear 7, and then the package transfer vehicle 430 moves the axle 4 out of the large gear press 16 , The assembly manipulator 60 can be used to remove the counterweight wheel from the axle 4.
在一个实施例中,车轮套装机20还包括:轮对升降机440,轮对升降机440设置在两个套装组件400之间,轮对升降机440包括车轮托板441,车轮托板441设置在套装有车轮3的车轴4的下方,且用于托举车轮3;其中,车轮托板441沿竖直方向可移动地设 置,以驱动车轮3带动车轴4脱离支臂4311。In one embodiment, the wheel set machine 20 further includes: a wheel set elevator 440, the wheel set elevator 440 is arranged between the two set components 400, the wheel set elevator 440 includes a wheel support plate 441, the wheel support plate 441 is set on the set The wheel 3 is below the axle 4 and is used to lift the wheel 3; wherein, the wheel support plate 441 is movably arranged in the vertical direction to drive the wheel 3 to drive the axle 4 away from the arm 4311.
在一个实施例中,如图28至图54所示,车轮套装机20包括两个套装组件400、套装转运车430以及轮对升降机440,套装转运车430用于将车轴4移送到两个套装组件400之间,两个套装组件400分别放置有两个车轮3,通过第一行走机构420移动,使得两个固定架411上的两个车轮3套装到车轴4上。然后套装转运车430将安装有车轮3的车轴4移送至轮对压装机15处,轮对压装机15压紧车轮3,然后套装转运车430将车轴4移出轮对压装机15,利用轮对升降机440将车轮3顶起,使得车轴4脱离套装转运车430,并通过轨道移动至轮对转盘450处,然后通过地面轨道80移动至下一个工位。In one embodiment, as shown in FIGS. 28 to 54, the wheel set machine 20 includes two set components 400, a set transfer vehicle 430, and a wheel set elevator 440. The set transfer vehicle 430 is used to transfer the axle 4 to the two sets. Between the components 400, the two set components 400 are respectively placed with two wheels 3, which are moved by the first traveling mechanism 420, so that the two wheels 3 on the two fixing frames 411 are sleeved on the axle 4. Then the set transfer vehicle 430 transfers the axle 4 with the wheels 3 to the wheel set press 15. The wheel set press 15 presses the wheels 3, and then the set transfer vehicle 430 moves the axle 4 out of the wheel set press 15, using the wheel set The elevator 440 lifts up the wheel 3 so that the axle 4 is separated from the package transfer vehicle 430, and moves to the wheelset turntable 450 through the track, and then moves to the next station through the ground track 80.
在一个实施例中,固定升降机构410还包括底板414,第一行走机构420包括:走行底板421,走行底板421与固定升降机构410相连接;第二伺服电机422和减速机423,减速机423设置在走行底板421上;齿轮424,减速机423与齿轮424驱动连接;齿条425,齿条425设置在底板414上,齿轮424与齿条425相啮合,以在齿轮424沿齿条425移动时,走行底板421沿底板414移动。第二伺服电机422和减速机423相连接,减速机423驱动齿轮424转动,由于齿条425固定在底板414上,从而使得齿轮424在转动的同时实现沿齿条425的移动,以此带动走行底板421沿底板414移动。In one embodiment, the fixed lifting mechanism 410 further includes a bottom plate 414, and the first walking mechanism 420 includes: a walking bottom plate 421, which is connected to the fixed lifting mechanism 410; a second servo motor 422 and a speed reducer 423, a speed reducer 423 The gear 424, the speed reducer 423 is drivingly connected to the gear 424; the rack 425, the rack 425 is arranged on the bottom 414, and the gear 424 meshes with the rack 425 to move the gear 424 along the rack 425 At this time, the traveling bottom plate 421 moves along the bottom plate 414. The second servo motor 422 is connected to the speed reducer 423, and the speed reducer 423 drives the gear 424 to rotate. The rack 425 is fixed on the bottom plate 414, so that the gear 424 can move along the rack 425 while rotating, thereby driving it to move. The bottom plate 421 moves along the bottom plate 414.
在一个实施例中,固定升降机构410还包括立柱413,立柱413上设置有立柱导轨4131,固定架411上设置有与立柱导轨4131相适配的固定架滑块4111,第一驱动部412包括第一伺服电机4121和升降机4122,第一伺服电机4121与升降机4122驱动连接,升降机4122与固定架411相连接。底板414上设置有底板导轨4141,走行底板421沿底板导轨4141移动。第一伺服电机4121与升降机4122驱动连接,升降机4122驱动固定架411相对于立柱413上下移动。其中,升降机4122可以是齿轮结构,也可以是丝杠丝母结构。In an embodiment, the fixed lifting mechanism 410 further includes a column 413, a column guide rail 4131 is provided on the column 413, a fixed frame slider 4111 adapted to the column guide rail 4131 is provided on the fixed frame 411, and the first driving part 412 includes The first servo motor 4121 and the elevator 4122 are drivingly connected to the first servo motor 4121 and the elevator 4122, and the elevator 4122 is connected to the fixing frame 411. The bottom plate 414 is provided with a bottom plate guide 4141, and the traveling bottom plate 421 moves along the bottom plate guide 4141. The first servo motor 4121 is drivingly connected to the elevator 4122, and the elevator 4122 drives the fixed frame 411 to move up and down relative to the column 413. Among them, the elevator 4122 can be a gear structure or a screw nut structure.
在一个实施例中,套装转运车430用于将车轴4移动到两个套装组件400之间,第二行走机构432为驱动件,驱动支臂开合机构431带动车轴4移动。In one embodiment, the package transfer cart 430 is used to move the axle 4 between the two package assemblies 400, the second traveling mechanism 432 is a driving member, and the arm opening and closing mechanism 431 is driven to drive the axle 4 to move.
如图43和图44所示,支臂4311成对的设置,支臂开合机构431还包括:升降板4316,升降板4316上设置有支臂导轨4312,成对的两个支臂4311均沿支臂导轨4312可移动地设置;支臂伺服电机4313和支臂减速机4314,均设置在升降板4316上;滚珠丝杠4315,支臂减速机4314与滚珠丝杠4315驱动连接,滚珠丝杠4315可转动地设置在支臂4311上,以驱动支臂4311沿支臂导轨4312移动;其中,支臂伺服电机4313、支臂减速机4314以及滚珠丝杠4315均成对设置,以驱动成对的两个支臂4311移动。支臂伺服电机4313通 过支臂减速机4314驱动滚珠丝杠4315转动,由于滚珠丝杠4315为相对固定件,故在滚珠丝杠4315转动时,支臂4311会沿滚珠丝杠4315移动,以此调整两个支臂4311之间的距离。As shown in Figures 43 and 44, the support arms 4311 are arranged in pairs. The support arm opening and closing mechanism 431 also includes: a lifting plate 4316. The lifting plate 4316 is provided with a support arm guide rail 4312. The pair of two support arms 4311 are both It is movably arranged along the arm guide rail 4312; the arm servo motor 4313 and the arm reducer 4314 are all arranged on the lifting plate 4316; the ball screw 4315, the arm reducer 4314 and the ball screw 4315 are drivingly connected, and the ball screw The lever 4315 is rotatably arranged on the support arm 4311 to drive the support arm 4311 to move along the support arm guide rail 4312; wherein the support arm servo motor 4313, the support arm reducer 4314 and the ball screw 4315 are all arranged in pairs to drive The pair of two arms 4311 move. The arm servo motor 4313 drives the ball screw 4315 to rotate through the arm reducer 4314. Because the ball screw 4315 is a relatively fixed part, when the ball screw 4315 rotates, the arm 4311 will move along the ball screw 4315. Adjust the distance between the two arms 4311.
在一个实施例中,套装转运车430还包括:支臂立柱433,支臂立柱433与第二行走机构432相连接,支臂立柱433上设置有支臂立柱导轨4331,升降板4316设置在支臂立柱导轨4331上,以使支臂开合机构431通过支臂立柱433与第二行走机构432相连接;第二驱动部434,第二驱动部434设置在支臂立柱433上,第二驱动部434与升降板4316驱动连接,以驱动升降板4316沿竖直方向移动。其中,第二驱动部434包括升降板电机4341和升降板升降机构4342,升降板升降机构4342为齿轮机构或丝杠丝母机构,其驱动升降板4316带动两个支臂4311沿竖直方向移动。In one embodiment, the set transfer vehicle 430 further includes: an arm upright column 433 connected to the second traveling mechanism 432, an arm upright guide rail 4331 is provided on the arm upright column 433, and a lifting plate 4316 is arranged on the support On the arm column guide rail 4331, so that the arm opening and closing mechanism 431 is connected to the second walking mechanism 432 through the arm column 433; the second driving part 434, the second driving part 434 are arranged on the arm column 433, the second driving The portion 434 is drivingly connected with the lifting plate 4316 to drive the lifting plate 4316 to move in the vertical direction. Among them, the second driving part 434 includes a lifting plate motor 4341 and a lifting plate lifting mechanism 4342. The lifting plate lifting mechanism 4342 is a gear mechanism or a screw nut mechanism, which drives the lifting plate 4316 to drive the two support arms 4311 to move in the vertical direction. .
在一个实施例中,套装转运车430还包括连接底板435,连接底板435上设置有底板导轨4351和底板齿条4352,支臂立柱433设置在底板导轨4351上,第二行走机构432包括:驱动电机和驱动齿轮,驱动电机与驱动齿轮驱动连接,驱动齿轮与底板齿条4352相啮合,以在驱动齿轮沿底板齿条4352移动时,第二行走机构432带动支臂立柱433沿底板导轨4351移动。第二行走机构432依靠驱动齿轮与底板齿条4352的相互作用实现沿连接底板435的移动,从而使得套装转运车430沿靠近或远离套装组件400的方向移动。In one embodiment, the set transfer vehicle 430 further includes a connecting base plate 435, on which a base plate guide 4351 and a base plate rack 4352 are arranged, the support arm column 433 is arranged on the base plate guide 4351, and the second walking mechanism 432 includes: a drive The motor and the driving gear, the driving motor and the driving gear are drivingly connected, and the driving gear meshes with the bottom plate rack 4352, so that when the driving gear moves along the bottom plate rack 4352, the second traveling mechanism 432 drives the support arm column 433 to move along the bottom plate guide 4351 . The second traveling mechanism 432 relies on the interaction of the driving gear and the bottom plate rack 4352 to move along the connecting bottom plate 435, so that the suit transfer cart 430 moves in a direction approaching or away from the suit assembly 400.
在一个实施例中,套装组件400和套装转运车430设置在同一水平面上。其中,套装转运车430的移动位置可以由位移传感器460进行判断,当然套装组件400的移动位置也可以通过位移传感器进行确定。In one embodiment, the package assembly 400 and the package transfer vehicle 430 are arranged on the same horizontal plane. Wherein, the moving position of the package transfer vehicle 430 can be determined by the displacement sensor 460, and of course, the moving position of the package assembly 400 can also be determined by the displacement sensor.
在一个实施例中,轮对升降机440成对设置,成对的两个轮对升降机440分别设置在两个车轮3的下方,两个轮对升降机440的两个车轮托板441分别为第一车轮托板和第二车轮托板;其中,第一车轮托板上设置有用于与地面单轨道相对接的单轨道,第二车轮托板上设置有用于与第二多轨道相对接多轨道。第一车轮托板和第二车轮托板将安装好的车轮3顶起到一定的高度,当其他部件移动走后,第一车轮托板和第二车轮托板向下移动,直至与地面轨道相对接,从而可以使得车轮3沿着轨道移动到下一工位,如轮对转盘450处。In one embodiment, the wheel set elevators 440 are arranged in pairs, the two pair of wheel elevators 440 are respectively arranged below the two wheels 3, and the two wheel support plates 441 of the two wheel set elevators 440 are respectively the first A wheel support plate and a second wheel support plate; wherein, the first wheel support plate is provided with a single track for connecting with the ground single track, and the second wheel support plate is provided with multiple tracks for connecting with the second multi track. The first wheel support plate and the second wheel support plate lift the installed wheels 3 to a certain height. When the other parts are moved away, the first wheel support plate and the second wheel support plate move downwards until they reach the ground rail. They are connected to each other, so that the wheels 3 can move along the track to the next station, such as the wheelset turntable 450.
如图54所示,轮对升降机440还包括:升降机固定架442,升降机固定架442用于设置在地基内部,升降机固定架442上设置有丝母;升降滑枕443,车轮托板441设置在升降滑枕443上,升降滑枕443沿竖直方向可移动地设置在升降机固定架442上;升降机伺服电机444和升降机减速机445,升降机减速机445设置在升降滑枕443上;升降机滚 珠丝杠446,升降机减速机445与升降机滚珠丝杠446驱动连接,升降机滚珠丝杠446可转动地穿设在丝母内。升降机伺服电机444通过升降机减速机445驱动升降机滚珠丝杠446转动,由于丝母固定在升降机固定架442上,故升降机滚珠丝杠446在转动的同时实现直线运动,以此带动升降滑枕443移动。其中,升降滑枕443与升降机固定架442之间的相对滑动有导轨447和滑块实现。As shown in FIG. 54, the wheel set elevator 440 also includes: an elevator fixing frame 442, which is used to be installed inside the foundation, and a nut is arranged on the elevator fixing frame 442; a lifting ram 443, and a wheel support plate 441 is arranged on the On the lifting ram 443, the lifting ram 443 is movably arranged on the elevator fixing frame 442 in the vertical direction; the elevator servo motor 444 and the elevator reducer 445 are arranged on the elevator ram 443; the elevator ball wire The bar 446, the elevator reducer 445 and the elevator ball screw 446 are drivingly connected, and the elevator ball screw 446 is rotatably inserted in the screw nut. The elevator servo motor 444 drives the elevator ball screw 446 to rotate through the elevator reducer 445. Because the screw nut is fixed on the elevator fixing frame 442, the elevator ball screw 446 realizes linear movement while rotating, thereby driving the elevator ram 443 to move . Wherein, the relative sliding between the lifting ram 443 and the elevator fixing frame 442 is realized by the guide rail 447 and the sliding block.
在一个实施例中,套装转运车430的支臂开合机构431根据不同的机车轴调整好支臂4311的距离,机械手将车轴放置在支臂4311上,并将车轴升降到指定中心高,第二行走机构432将车轴带到与套装组件400同一轴线上,等待车轮套装。预套装的车轮由机械手放在固定升降机构410上,由精准定位机构415发出信号给PLC做出升降距离命令,升降到需要高度,第一行走机构420行走将车轮套装在等待车轮套装的车轴上,套装转运车430将带有车轮的机车轴送至车轮压装工位,并等待车轮压装完成后带回到套装机的轴线处。轮对升降机440升起,托住车轮举升至最高,套装转运车430前行,轮对升降机440下降,将轮对放置在轨道上滚动到轮对转盘450处转向到下一工位。In one embodiment, the arm opening and closing mechanism 431 of the set transfer vehicle 430 adjusts the distance of the arm 4311 according to different locomotive axles, and the manipulator places the axle on the arm 4311 and lifts the axle to the designated center height. The second traveling mechanism 432 brings the axle to the same axis as the set assembly 400, and waits for the wheels to be set. The pre-set wheels are placed on the fixed lifting mechanism 410 by the manipulator, and the precise positioning mechanism 415 sends a signal to the PLC to make the lifting distance command, and lifts to the required height. The first travel mechanism 420 walks and sets the wheel on the axle waiting for the wheel set. , The package transfer vehicle 430 sends the locomotive axle with wheels to the wheel press-fitting station, and waits for the wheel press-fitting to be completed and then brings it back to the axis of the package machine. The wheel set elevator 440 rises, holding the wheels to the highest position, the set transfer vehicle 430 moves forward, the wheel set elevator 440 descends, and the wheel set is placed on the track and rolled to the wheel set turntable 450 to turn to the next station.
在一个实施例中,电力机车轮驱单元装配线还包括抱轴箱立式组装升降机40,请参考图15至图26,抱轴箱立式组装升降机40设置在齿轮套装机10与车轮套装机20之间,抱轴箱立式组装升降机40包括:支撑架300;举升件310,举升件310相对于支撑架300可移动地设置,举升件310包括承载平台311,承载平台311用于支撑车轴4,以待抱轴箱安装到安装有齿轮7的车轴4上,承载平台311上设置有避让空间312,避让空间312用于供车轴4穿过;动力升降机构320,动力升降机构320位于承载平台311的下方,且与举升件310驱动连接,以驱动举升件310带动车轴4移动;其中,举升件310还包括容纳空间313,容纳空间313与避让空间312相连通,以使车轴4的部分位于容纳空间313内。In one embodiment, the electric locomotive wheel drive unit assembly line also includes a axle box vertical assembly elevator 40. Please refer to Figures 15 to 26. The axle box vertical assembly elevator 40 is set on the gear set machine 10 and the wheel set machine 20. In between, the axle box vertical assembly elevator 40 includes: a support frame 300; a lifting member 310, which is movably arranged relative to the support frame 300, and the lifting member 310 includes a bearing platform 311, which is used for The axle 4 is supported so that the axle box is mounted on the axle 4 with the gear 7 installed. The carrying platform 311 is provided with an escape space 312 for the axle 4 to pass through; the power lifting mechanism 320, the power lifting mechanism 320 It is located under the carrying platform 311 and is drivingly connected to the lifting member 310 to drive the lifting member 310 to drive the axle 4 to move; wherein, the lifting member 310 also includes a receiving space 313, which is connected to the avoiding space 312 to The part of the axle 4 is located in the accommodating space 313.
在一个实施例中,当完成齿轮7安装后,需要安装抱轴箱,通过装配机械手60将车轴4放置在承载平台311上,支撑架300上的举升件310可以驱动车轴4移动,在满足车轴4安装抱轴箱的高度配合安装机构完成安装。In one embodiment, after the gear 7 is installed, the axle holding box needs to be installed, and the axle 4 is placed on the bearing platform 311 by the assembly manipulator 60, and the lifting member 310 on the support frame 300 can drive the axle 4 to move. The height of the axle 4 installed on the axle holding box is matched with the installation mechanism to complete the installation.
在一个实施例中,承载平台311为钢结构件。支撑架300可安装在地基330内。可选地,支撑架300和举升件310均为钢结构件。In one embodiment, the bearing platform 311 is a steel structure. The support frame 300 may be installed in the foundation 330. Optionally, the support frame 300 and the lifting member 310 are both steel structural members.
在一个实施例中,支撑架300上设置有直线滑轨301和移动滑枕302,移动滑枕302沿直线滑轨301可移动地设置,移动滑枕302与举升件310相连接。其中,直线滑轨301的延伸方向为竖直方向,即移动滑枕302沿竖直方向移动。In one embodiment, the support frame 300 is provided with a linear sliding rail 301 and a moving ram 302, the moving ram 302 is movably arranged along the linear sliding rail 301, and the moving ram 302 is connected with the lifting member 310. Wherein, the extending direction of the linear sliding rail 301 is the vertical direction, that is, the moving ram 302 moves in the vertical direction.
如图21和图22所示,举升件310还包括:举升部314,承载平台311设置在举升部314上,举升部314为圆筒;耳板315,耳板315设置在圆筒的外表面,耳板315与移动滑枕302相连接。通过将举升部314设置为圆筒,不仅有效控制结构的大小,且能够满足对车轴4的支撑。As shown in Figure 21 and Figure 22, the lifting member 310 further includes: a lifting part 314, the carrying platform 311 is arranged on the lifting part 314, the lifting part 314 is a cylinder; the ear plate 315, the ear plate 315 is arranged in a circle On the outer surface of the barrel, the ear plate 315 is connected with the movable ram 302. By setting the lifting portion 314 as a cylinder, not only the size of the structure can be effectively controlled, but also the support for the axle 4 can be satisfied.
在一个实施例中,耳板315包括方板和多个三角板,方板设置在圆筒上,三角板连接方板和圆筒;其中,方板与移动滑枕302相连接。由于举升部314为圆筒,即在其外表面之间安装有一个方板稳定性较差,故通过多个三角板对其进行固定,保证移动滑枕302通过耳板315稳定地安装在圆筒上。In one embodiment, the ear plate 315 includes a square plate and a plurality of triangular plates. The square plate is arranged on the cylinder, and the triangular plate is connected to the square plate and the cylinder; wherein the square plate is connected to the movable ram 302. Since the lifting part 314 is a cylinder, that is, a square plate is installed between its outer surfaces to have poor stability. Therefore, it is fixed by a plurality of triangular plates to ensure that the movable ram 302 is stably installed in the circle through the ear plates 315. On the tube.
在一个实施例中,直线滑轨301和移动滑枕302为两对,耳板315为两个;其中,支撑架300为弯折板,两对直线滑轨301和移动滑枕302分别设置在弯折板的两个侧端上。In one embodiment, there are two pairs of linear slide rails 301 and movable ram 302, and two ear plates 315; wherein, the support frame 300 is a bent plate, and the two pairs of linear slide rails 301 and the movable ram 302 are respectively arranged at Bent the two side ends of the board.
在一个实施例中,弯折板为弧形板,弧形板的内表面与圆筒的外表面之间间隔设置。一个圆筒沿一个弧线板上下移动,其具体配合结构较为简单,且配合的稳定性也相对较好。In one embodiment, the bent plate is an arc-shaped plate, and the inner surface of the arc-shaped plate and the outer surface of the cylinder are spaced apart. A cylinder moves up and down along an arc line, the specific matching structure is relatively simple, and the stability of the matching is relatively good.
在一个实施例中,举升部314与承载平台311一体成型。In one embodiment, the lifting part 314 and the carrying platform 311 are integrally formed.
如图19所示,抱轴箱立式组装升降机40还包括:动力升降机构320,动力升降机构320位于承载平台311的下方,且与举升件310驱动连接,以驱动举升件310带动车轴4移动。As shown in FIG. 19, the axle-holding box vertical assembly elevator 40 further includes: a power lifting mechanism 320, which is located below the carrying platform 311 and is drivingly connected with the lifting member 310 to drive the lifting member 310 to drive the axle 4 Move.
在一个实施例中,动力升降机构320位于支撑架300和举升件310的内部,且通过与举升件310驱动连接,实现对举升件310的驱动。In one embodiment, the power lifting mechanism 320 is located inside the support frame 300 and the lifting member 310, and is drivingly connected with the lifting member 310 to drive the lifting member 310.
如图26所示,支撑架300上设置有丝母座303,动力升降机构320包括:驱动电机321、动力减速机322以及减速机座323,减速机座323设置在举升件310上;丝杠324和丝母325,动力减速机322与丝杠324驱动连接,丝母325连接在丝母座303上。驱动电机321与动力减速机322相连接,动力减速机322驱动丝杠324转动,由于丝母座303固定在支撑架300上,故当丝杠324相对于丝母325转动时,丝杠324同时沿丝母325移动,以此带动举升件310上下移动。As shown in FIG. 26, the support frame 300 is provided with a nut holder 303, and the power lifting mechanism 320 includes: a driving motor 321, a power reducer 322, and a reducer base 323. The reducer base 323 is arranged on the lifting member 310; The screw 324 and the screw nut 325, the power reducer 322 and the screw 324 are drivingly connected, and the screw nut 325 is connected to the screw socket 303. The driving motor 321 is connected to the power reducer 322, and the power reducer 322 drives the screw 324 to rotate. Since the screw nut seat 303 is fixed on the support frame 300, when the screw 324 rotates relative to the screw 325, the screw 324 rotates at the same time. It moves along the nut 325 to drive the lifting member 310 to move up and down.
在一个实施例中,举升件310内设置有隔板316,隔板316的上方为容纳空间313,减速机座323设置在隔板316上,驱动电机321和动力减速机322均位于容纳空间313内。In one embodiment, a partition 316 is provided in the lifting member 310, the upper part of the partition 316 is an accommodating space 313, the reducer base 323 is provided on the partition 316, and the drive motor 321 and the power reducer 322 are both located in the accommodating space. 313 within.
在一个实施例中,如图27所示,电力机车轮驱单元装配线还包括移动式抱轴箱180°翻转机90,当完成抱轴箱的安装后,需要安装抱轴箱内部的轴承、密封圈等配件。移动式抱轴箱180°翻转机90包括纵向行走部91、横向行走部92、加紧部93、升降部94以及旋转部95,其中,加紧部93为夹爪机构,用于抓取车轴4,以配合安装机构安装轴 承、密封圈等配件,纵向行走部91和横向行走部92的设置主要是为了保证加紧部93能够在水平方向实现移动,其具体结构可以是齿轮齿条配合形成,也可以是丝杠丝母配合形成,只有能够实现行走功能即可,而升降部94是为了实现竖直方向上的移动,其实现方式也可以是齿轮齿条配合或丝杠丝母配合。旋转部95可以实现加紧部93带动车轴4旋转180°,以此完成抱轴箱两侧配件的装配。In one embodiment, as shown in Figure 27, the electric locomotive wheel drive unit assembly line also includes a mobile axle box 180° turning machine 90. After the axle box is installed, the bearings and seals inside the axle box need to be installed. Circles and other accessories. The mobile axle box 180° turning machine 90 includes a longitudinal running part 91, a transverse running part 92, a tightening part 93, a lifting part 94 and a rotating part 95. The tightening part 93 is a clamping jaw mechanism for grabbing the axle 4, The bearings, sealing rings and other accessories are installed in cooperation with the installation mechanism. The longitudinal running portion 91 and the transverse running portion 92 are mainly arranged to ensure that the tightening portion 93 can move in the horizontal direction. The specific structure can be formed by a gear rack or a rack. It is formed by the cooperation of the screw and nut, and only the walking function can be realized. The lifting portion 94 is used to realize the movement in the vertical direction, and the realization method can also be the cooperation of rack and pinion or the cooperation of the screw and nut. The rotating part 95 can realize that the tightening part 93 drives the axle 4 to rotate 180°, so as to complete the assembly of the accessories on both sides of the axle holding box.
在一个实施例中,在完成抱轴箱配件安装后,进行车轮3的安装。In one embodiment, after the axle suspension box accessory is installed, the wheel 3 is installed.
在一个实施例中,如图55至图80所示,电力机车轮驱单元装配线还包括装配机械手60,装配机械手60包括:主轨道500,齿轮套装机10和车轮套装机20沿主轨道500的延伸方向依次设置;横梁510,横梁510可移动地设置在主轨道500上,横梁510包括横梁轨道511,主轨道500的延伸方向垂直于横梁轨道511的延伸方向;溜板520,溜板520设置在横梁轨道511上;横向行走机构530,横向行走机构530与溜板520相连接,且相对于横梁轨道511可移动地设置,以驱动溜板520沿横梁轨道511移动;升降机构540,升降机构540与溜板520相连接,升降机构540包括滑枕541,滑枕541沿竖直方向相对于溜板520可移动地设置;拾取机构550,拾取机构550与滑枕541相连接,拾取机构550包括夹爪件,夹爪件相对于滑枕541位置可调节地设置;其中,夹爪件用于爪取车轴4、车轮3、齿轮7或装配有齿轮7的车轴4。In one embodiment, as shown in FIGS. 55 to 80, the electric locomotive wheel drive unit assembly line further includes an assembly manipulator 60, which includes: a main rail 500, a gear set machine 10 and a wheel set machine 20 along the main rail 500 The extension direction is arranged in sequence; the beam 510, the beam 510 is movably arranged on the main rail 500, the beam 510 includes the beam rail 511, the extension direction of the main rail 500 is perpendicular to the extension direction of the beam rail 511; the slide 520, the slide 520 are provided On the beam track 511; the transverse walking mechanism 530, the transverse walking mechanism 530 is connected to the slide 520, and is movably arranged relative to the beam rail 511 to drive the slide 520 to move along the beam track 511; lifting mechanism 540, lifting mechanism 540 is connected to the slide 520. The lifting mechanism 540 includes a ram 541, which is movably arranged relative to the slide 520 in a vertical direction; a pickup mechanism 550, which is connected to the ram 541, and the pickup mechanism 550 It includes a clamping claw member, which is adjustable in position relative to the ram 541; wherein the clamping claw member is used to claw the axle 4, the wheel 3, the gear 7 or the axle 4 equipped with the gear 7.
在一个实施例中,装配机械手60通过主轨道500、横梁510、溜板520、横向行走机构530以及升降机构540能够实现拾取机构550多方位的移动,不仅转运效率较高,且可满足对不同工件的转运。其中,主轨道500横跨齿轮套装机10、抱轴箱立式组装升降机40、移动式抱轴箱180°翻转机90以及车轮套装机20,即,装配机械手60可以覆盖以上机构的部件转运,在此安装工位内,配合输送车,装配机械手60可以完成各机构间部件的转换,从而不用人工参与,可实现自动化转运。In one embodiment, the assembly manipulator 60 can realize the multi-directional movement of the pick-up mechanism 550 through the main rail 500, the beam 510, the slide 520, the lateral travel mechanism 530, and the lifting mechanism 540, which not only has high transport efficiency, but also meets the requirements of different Transfer of workpieces. Among them, the main track 500 spans the gear set machine 10, the axle box vertical assembly elevator 40, the mobile axle box 180° turning machine 90, and the wheel set machine 20, that is, the assembly manipulator 60 can cover the transfer of parts of the above mechanisms. In this installation station, in cooperation with the transport vehicle, the assembly manipulator 60 can complete the conversion of the components between the various agencies, so that automatic transfer can be realized without manual participation.
如图60至图62以及图69和图70所示,横梁510还包括横梁齿条512,横梁齿条512与横梁轨道511的延伸方向相一致,溜板520上设置有滚轮521,滚轮521成对设置,且成对的两个滚轮521位于横梁轨道511的两侧,以夹持横梁轨道511,横向行走机构530包括:行走电机531、行走减速机532以及行走齿轮533,行走电机531与行走减速机532相连接,行走减速机532与行走齿轮533驱动连接,行走齿轮533与横梁齿条512相啮合;其中,行走减速机532与溜板520相连接,以在行走齿轮533沿横梁齿条512移动时,溜板520沿横梁轨道511移动。两个滚轮521夹持横梁轨道511,即可以实现导向作用也起到行走作用,行走电机531通过行走减速机532驱动行走齿轮533转动,由于横梁齿条 512属于相对固定件,故行走齿轮533在转动的同时沿着横梁齿条512移动,从而带动溜板520沿横梁轨道511移动,以此完成一个水平方向的移动,而横梁510沿主轨道500的移动为另一个水平方向的移动,二者方向垂直。As shown in Figures 60 to 62 and Figure 69 and Figure 70, the beam 510 also includes a beam rack 512, the beam rack 512 is consistent with the extension direction of the beam rail 511, the slide 520 is provided with rollers 521, the rollers 521 constitute The two rollers 521 are arranged in pairs, and the pair of rollers 521 are located on both sides of the beam rail 511 to clamp the beam rail 511. The horizontal traveling mechanism 530 includes: a traveling motor 531, a traveling reducer 532, and a traveling gear 533. The traveling motor 531 and the traveling The reducer 532 is connected, the travel reducer 532 is drivingly connected with the travel gear 533, and the travel gear 533 meshes with the beam rack 512; wherein, the travel reducer 532 is connected with the carriage 520 so that the travel gear 533 runs along the beam rack When 512 moves, the slide 520 moves along the beam track 511. The two rollers 521 clamp the beam track 511, which can realize the guiding function and also play the role of walking. The walking motor 531 drives the walking gear 533 to rotate through the walking reducer 532. Since the beam rack 512 is a relatively fixed part, the walking gear 533 is While rotating, it moves along the beam rack 512, thereby driving the slide 520 to move along the beam rail 511 to complete one horizontal movement, and the movement of the beam 510 along the main rail 500 is another horizontal movement, both The direction is vertical.
如图53至图65以及图71和图72所示,溜板520上设置有溜板滑块522,升降机构540还包括:升降伺服电机542、升降减速器543以及传动轴549,升降减速器543设置在溜板520上;齿轮544、齿条545以及升降导轨546,升降减速器543通过传动轴549与齿轮544驱动连接,齿轮544与齿条545相啮合,齿条545以及升降导轨546均设置在滑枕541上,升降导轨546可移动地设置在溜板滑块522上;其中,齿条545以及升降导轨546均沿竖直方向延伸。升降伺服电机542通过升降减速器543驱动传动轴549上的齿轮544转动,由于齿轮544仅能够完成转动,故在其与齿条545相啮合时,齿轮544转动,从而驱动齿条545带动滑枕541沿溜板滑块522在竖直方向上移动。As shown in Figures 53 to 65 and Figure 71 and Figure 72, the slide 520 is provided with a slide slider 522, and the lifting mechanism 540 also includes: a lifting servo motor 542, a lifting reducer 543 and a transmission shaft 549, a lifting reducer 543 is arranged on the slide 520; the gear 544, the rack 545 and the lifting guide 546, the lifting reducer 543 is drivingly connected to the gear 544 through the transmission shaft 549, the gear 544 is meshed with the rack 545, the rack 545 and the lifting guide 546 are both It is provided on the ram 541, and the lifting rail 546 is movably provided on the slide slider 522; wherein, the rack 545 and the lifting rail 546 both extend in the vertical direction. The lifting servo motor 542 drives the gear 544 on the transmission shaft 549 to rotate through the lifting reducer 543. Since the gear 544 can only complete rotation, when it is meshed with the rack 545, the gear 544 rotates, thereby driving the rack 545 to drive the ram 541 moves in the vertical direction along the carriage slider 522.
在一个实施例中,升降机构540还包括:蓄压钢瓶547和平衡缸548,蓄压钢瓶547与平衡缸548相连接,平衡缸548与滑枕541驱动连接,以向滑枕541提供向上的平衡力。蓄压钢瓶547和平衡缸548的设置可以给跟随滑枕541移动的部件一个向上的驱动力,从而可以减少升降伺服电机542的负荷,使升降更加稳定。In one embodiment, the lifting mechanism 540 further includes: a pressure accumulating cylinder 547 and a balancing cylinder 548. The accumulating cylinder 547 is connected to the balancing cylinder 548, and the balancing cylinder 548 is drivingly connected to the ram 541 to provide upward pressure to the ram 541. Balance force. The arrangement of the accumulating steel cylinder 547 and the balance cylinder 548 can give an upward driving force to the moving parts following the ram 541, thereby reducing the load of the lifting servo motor 542 and making the lifting more stable.
如图68和图69所示,拾取机构550还包括固定部551,夹爪件包括:卡爪552,卡爪552成对设置,成对的两个卡爪552相对设置,以形成用于夹持工件的夹持空间;卡爪直线导轨553以及卡爪滑块554,卡爪直线导轨553与卡爪滑块554相配合,卡爪直线导轨553设置在固定部551上,成对的两个卡爪552上均设置有卡爪滑块554;卡爪齿轮555以及卡爪齿条556,卡爪齿轮555与卡爪齿条556相啮合,卡爪齿轮555可转动地设置在固定部551上,成对的两个卡爪552上均设置有卡爪齿条556,且两个卡爪齿条556位于卡爪齿轮555的两侧。As shown in Figure 68 and Figure 69, the picking mechanism 550 further includes a fixing portion 551, and the clamping claw member includes: claws 552, the claws 552 are arranged in pairs, and the pair of two claws 552 are arranged opposite to each other to form a clamp for clamping The clamping space for holding the workpiece; the claw linear guide 553 and the claw slider 554, the claw linear guide 553 and the claw slider 554 cooperate, the claw linear guide 553 is arranged on the fixed part 551, two pairs of The pawls 552 are provided with a pawl slider 554; a pawl gear 555 and a pawl rack 556, the pawl gear 555 meshes with the pawl rack 556, and the pawl gear 555 is rotatably arranged on the fixed part 551 , The pair of two jaws 552 are provided with jaw racks 556, and the two jaw racks 556 are located on both sides of the jaw gear 555.
如图66和图67所示,固定部551和夹爪件均成对设置,夹爪件还包括卡爪伺服电机557、第一卡爪减速机558和第二卡爪减速机559,卡爪伺服电机557与第一卡爪减速机558和第二卡爪减速机559均连接,第一卡爪减速机558和第二卡爪减速机559分离与两个卡爪齿轮555驱动连接,装配机械手60还包括翻转机构560,翻转机构560包括:翻转伺服电机561和翻转减速器562,翻转减速器562设置在滑枕541上;安装架563,安装架563相对于滑枕541可转动地设置,安装架563的两端分别安装有两个固定部551;主动轴564以及从动轴565,翻转减速器562与主动轴564驱动连接,主动轴564与安装架563相连接,从动轴565与安装架563相连接且相对于滑枕541可转动地设置。As shown in Figure 66 and Figure 67, the fixing portion 551 and the clamping jaw member are arranged in pairs, and the clamping jaw member further includes a jaw servo motor 557, a first jaw reducer 558 and a second jaw reducer 559. The jaws The servo motor 557 is connected to both the first jaw reducer 558 and the second jaw reducer 559. The first jaw reducer 558 and the second jaw reducer 559 are separated and drivingly connected to the two jaw gears 555, and the manipulator is assembled 60 also includes a turning mechanism 560, which includes: turning servo motor 561 and turning reducer 562, turning reducer 562 is arranged on ram 541; mounting frame 563, mounting frame 563 is rotatably arranged relative to ram 541, Two fixed parts 551 are installed at both ends of the mounting frame 563; the driving shaft 564 and the driven shaft 565, the turning reducer 562 is drivingly connected with the driving shaft 564, the driving shaft 564 is connected with the mounting frame 563, and the driven shaft 565 is connected with the driving shaft 564. The mounting frame 563 is connected and rotatably arranged relative to the ram 541.
在一个实施例中,拾取机构550用于抓取车轴4,故需要两个夹爪件同时夹住车轴4的两端,故需要保证两个夹爪件同步运行,故设置有一个卡爪伺服电机557同时驱动第一卡爪减速机558和第二卡爪减速机559进行运行,并通过卡爪齿轮555和卡爪齿条556的相互作用实现两个卡爪552的打开与闭合。而翻转机构560的设置可以驱动车轴4进行翻转,其主要利用翻转伺服电机561通过翻转减速器562驱动主动轴564带动安装架563相对滑枕541转动。In one embodiment, the picking mechanism 550 is used to grab the axle 4, so two clamping jaws are required to clamp both ends of the axle 4 at the same time. Therefore, it is necessary to ensure that the two clamping jaws operate synchronously, so a jaw servo is provided. The motor 557 drives the first jaw reducer 558 and the second jaw reducer 559 to operate at the same time, and opens and closes the two jaws 552 through the interaction of the jaw gear 555 and the jaw rack 556. The setting of the turning mechanism 560 can drive the axle 4 to turn, and it mainly uses the turning servo motor 561 to drive the active shaft 564 through the turning speed reducer 562 to drive the mounting frame 563 to rotate relative to the ram 541.
如图75和图76所示,拾取机构550还包括安装框架571,夹爪件包括:夹爪572,夹爪572成对设置,成对的两个夹爪572相对设置,以形成用于夹持工件的夹持间隙;夹爪直线导轨573以及夹爪滑块574,夹爪直线导轨573与夹爪滑块574相配合,夹爪直线导轨573设置在安装框架571上,成对的两个夹爪572上均设置有夹爪滑块574;夹爪伺服电机575、夹爪减速器576以及夹爪丝杆577,夹爪伺服电机575、夹爪减速器576以及夹爪丝杆577均成对设置,且与成对的两个夹爪572一一相对应地设置,夹爪减速器576设置在安装框架571上,且与夹爪丝杆577驱动连接,夹爪丝杆577穿设在夹爪572上,以在夹爪丝杆577转动时,使夹爪572沿夹爪直线导轨573移动。As shown in FIGS. 75 and 76, the picking mechanism 550 further includes a mounting frame 571. The clamping jaws include: clamping jaws 572, the clamping jaws 572 are arranged in pairs, and the pair of two clamping jaws 572 are arranged opposite to each other to form a clamping device for clamping The clamping gap of the workpiece; the clamping jaw linear guide 573 and the clamping jaw sliding block 574, the clamping jaw linear guide 573 and the clamping jaw sliding block 574 cooperate, the clamping jaw linear guide 573 is arranged on the mounting frame 571, two pairs The clamping jaws 572 are provided with a clamping jaw slider 574; the clamping jaw servo motor 575, the clamping jaw reducer 576 and the clamping jaw screw 577, the clamping jaw servo motor 575, the clamping jaw reducer 576 and the clamping jaw screw 577 are all formed The two clamping jaws 572 are arranged in pairs and corresponding to the two clamping jaws 572 one by one. The clamping jaw speed reducer 576 is arranged on the mounting frame 571 and is drivingly connected with the clamping jaw screw 577. The clamping jaw screw 577 penetrates On the clamping jaw 572, when the clamping jaw screw 577 rotates, the clamping jaw 572 is moved along the clamping jaw linear guide 573.
如图74和图74所示,装配机械手60还包括旋转机构580,旋转机构580包括:旋转伺服电机581和旋转减速器582,旋转减速器582设置在滑枕541上;旋转齿轮583以及回转支撑584,旋转减速器582与旋转齿轮583驱动连接,回转支撑584与安装框架571相连接,回转支撑584上设置有与旋转齿轮583相啮合的齿部。As shown in FIGS. 74 and 74, the assembly manipulator 60 also includes a rotating mechanism 580, which includes: a rotating servo motor 581 and a rotating reducer 582. The rotating reducer 582 is arranged on the ram 541; a rotating gear 583 and a rotating support 584, the rotation speed reducer 582 is drivingly connected with the rotation gear 583, the rotation support 584 is connected with the mounting frame 571, and the rotation support 584 is provided with a tooth part meshing with the rotation gear 583.
在一个实施例中,拾取机构550可用于抓取车轮3、齿轮箱5、电机6、齿轮7、抱轴箱8、抱轴箱轴承9等,其由两个相对设置的夹爪572形成夹持间隙,在夹爪伺服电机575、夹爪减速器576以及夹爪丝杆577的驱动作用下,两个夹爪572实现打开与闭合,其中,两个夹爪572分别配备有独立的驱动机构。而旋转机构580的设置可以实现夹爪572的转动,其主要依靠旋转伺服电机581、旋转减速器582以及旋转齿轮583实现驱动。In one embodiment, the pick-up mechanism 550 can be used to grab the wheel 3, the gear box 5, the motor 6, the gear 7, the axle holding box 8, the axle holding box bearing 9, etc., which are clamped by two oppositely arranged clamping jaws 572 To hold the gap, under the driving action of the clamping jaw servo motor 575, the clamping jaw reducer 576 and the clamping jaw screw 577, the two clamping jaws 572 realize the opening and closing. Among them, the two clamping jaws 572 are equipped with independent driving mechanisms. . The setting of the rotating mechanism 580 can realize the rotation of the clamping jaw 572, which mainly relies on the rotating servo motor 581, the rotating reducer 582 and the rotating gear 583 to achieve driving.
在一个实施例中,溜板520、横向行走机构530、升降机构540以及拾取机构550均成对设置。其中,溜板520、横向行走机构530、升降机构540以及拾取机构550均可选择的进行配备,以此满足不同的抓取需求。如图77至图80所示,拾取机构550分别用于抓取齿轮7、车轮3、抱轴箱8和抱轴箱轴承9。In one embodiment, the sliding plate 520, the lateral traveling mechanism 530, the lifting mechanism 540, and the picking mechanism 550 are all arranged in pairs. Among them, the slide 520, the lateral traveling mechanism 530, the lifting mechanism 540, and the picking mechanism 550 can be optionally equipped to meet different grasping requirements. As shown in Figs. 77 to 80, the picking mechanism 550 is used to grab the gear 7, the wheel 3, the axle holding box 8, and the axle holding box bearing 9, respectively.
如图58和图59所示,横梁510上设置有行走轮513和导向轮514,导向轮514成对设置,成对的两个导向轮514分别位于主轨道500的两侧,行走轮513沿主轨道500的上表面可移动地设置,装配机械手60还包括:主行走机构590,主行走机构590设置在横 梁510上,且沿主轨道500的延伸方向可移动地设置,以驱动横梁510沿主轨道500移动。主行走机构590可以是齿轮齿条驱动机构,也可以是丝杆丝母驱动机构,具体驱动远离与上述驱动原理类似。As shown in Figure 58 and Figure 59, the beam 510 is provided with traveling wheels 513 and guide wheels 514. The guide wheels 514 are arranged in pairs. The two guide wheels 514 are located on both sides of the main rail 500, respectively. The upper surface of the main rail 500 is movably arranged, and the assembly manipulator 60 also includes: a main running mechanism 590. The main running mechanism 590 is arranged on the cross beam 510 and movably arranged along the extension direction of the main rail 500 to drive the cross beam 510 along the The main track 500 moves. The main traveling mechanism 590 may be a rack and pinion drive mechanism, or a screw and nut drive mechanism, and the specific driving distance is similar to the above-mentioned driving principle.
在一个实施例中,如图81至图83所示,电力机车轮驱单元装配线还包括轮对同步举升移动机25和横动量测量调整台26,当完成车轮3的安装后,需要进行横动量测试,横动量测量调整台26上设置有相应的测量仪器,且配合轮对同步举升移动机25将车轮3举起,使其脱离地面轨道80,轮对同步举升移动机25的具体结构可以参考轮对升降机440,基本远离类似,只要保证能够举升车轮3即可。In one embodiment, as shown in Figures 81 to 83, the electric locomotive wheel drive unit assembly line also includes a wheel-set synchronous lifting moving machine 25 and a traverse momentum measurement adjustment platform 26. After the installation of the wheel 3 is completed, a traverse is required. Momentum test, the horizontal momentum measurement adjustment platform 26 is equipped with corresponding measuring instruments, and the wheel 3 is lifted off the ground track 80 in cooperation with the wheel set synchronous lifting mobile machine 25. The specific details of the wheel set synchronous lifting mobile machine 25 The structure can refer to the wheel set elevator 440, which is basically far away and similar, as long as the wheel 3 can be lifted.
在一个实施例中,如图84至图94所示,车轮升降组件200包括升降架201和设置在升降架201上的车轮举升部202,车轮举升部202用于与车轮3相接触,升降架201沿竖直方向可移动地设置,以通过车轮举升部202驱动车轮3移动;齿轮箱升降组件210包括齿轮箱平台顶板211,齿轮箱平台顶板211用于放置齿轮箱5,齿轮箱平台顶板211沿竖直方向可移动地设置,以驱动齿轮箱5移动;电机升降组件220包括电机平台顶板221,电机平台顶板221用于放置电机6,电机平台顶板221沿竖直方向可移动地设置,以驱动电机6移动;其中,车轮举升部202、齿轮箱平台顶板211以及电机平台顶板221均间隔设置。In one embodiment, as shown in FIGS. 84 to 94, the wheel lifting assembly 200 includes a lifting frame 201 and a wheel lifting portion 202 provided on the lifting frame 201. The wheel lifting portion 202 is used to contact the wheels 3, The lifting frame 201 is movably arranged in the vertical direction to drive the wheels 3 to move through the wheel lifting portion 202; the gear box lifting assembly 210 includes a gear box platform top plate 211, and the gear box platform top plate 211 is used to place the gear box 5 and the gear box. The platform top plate 211 is movably arranged in the vertical direction to drive the gearbox 5 to move; the motor lifting assembly 220 includes a motor platform top plate 221, the motor platform top plate 221 is used to place the motor 6, and the motor platform top plate 221 is movable in the vertical direction It is arranged to drive the motor 6 to move; wherein, the wheel lifting portion 202, the gear box platform top plate 211 and the motor platform top plate 221 are all arranged at intervals.
在一个实施例中,车轮升降组件200是在完成轴承、轴箱、前盖的安装以后需要进行齿轮箱5以及电机6的安装,车轮升降组件200为辅助安装机构。齿轮箱升降组件210以及电机升降组件220分别用于举升齿轮箱5以及电机6,而配合车轮升降组件200举升车轮3可以方便地实现齿轮箱5以及电机6的安装。In one embodiment, the wheel lifting assembly 200 needs to install the gear box 5 and the motor 6 after the bearing, axle box, and front cover are installed, and the wheel lifting assembly 200 is an auxiliary installation mechanism. The gearbox lifting assembly 210 and the motor lifting assembly 220 are used to lift the gearbox 5 and the motor 6 respectively, and the gearbox 5 and the motor 6 can be easily installed by cooperating with the wheel lifting assembly 200 to lift the wheel 3.
如图86、图88、图91以及图92所示,车轮举升部202为两个,两个车轮举升部202间隔地设置在升降架201上,车轮举升部202包括:轴2021,轴2021设置在升降架201上;支撑轮2022,支撑轮2022设置在轴2021上,两个间隔设置的支撑轮2022用于支撑一个车轮3。升降架201上左右设置的两个支撑轮2022均支撑在一个车轮3的底部,从而可以稳定地与车轮3接触,而不会出现车轮3误脱离的问题。As shown in Fig. 86, Fig. 88, Fig. 91 and Fig. 92, there are two wheel lifting parts 202, and the two wheel lifting parts 202 are arranged on the lifting frame 201 at intervals. The wheel lifting part 202 includes a shaft 2021, The shaft 2021 is arranged on the lifting frame 201; the supporting wheel 2022 is arranged on the shaft 2021, and the two supporting wheels 2022 arranged at intervals are used to support one wheel 3. The two supporting wheels 2022 provided on the left and right sides of the lifting frame 201 are both supported on the bottom of one wheel 3 so as to stably contact with the wheel 3 without the problem of the wheel 3 being detached by mistake.
如图91和图92所示,车轮举升部202还包括:轴承座2023,轴承座2023设置在升降架201上;轴承2024,轴承2024设置在轴承座2023内,轴2021穿设在轴承2024内;其中,轴2021上设置有设置供外设部件穿过的插孔2025,以在外设部件的驱动下,轴2021通过支撑轮2022驱动车轮3转动。As shown in Figure 91 and Figure 92, the wheel lifting portion 202 further includes: a bearing seat 2023, which is arranged on the lifting frame 201; a bearing 2024, the bearing 2024 is arranged in the bearing seat 2023, and the shaft 2021 is penetrated through the bearing 2024 Wherein, the shaft 2021 is provided with a socket 2025 for the peripheral component to pass through, so that the shaft 2021 drives the wheel 3 to rotate through the support wheel 2022 under the drive of the peripheral component.
在一个实施例中,如图91所示,车轮举升部202由支撑轮2022、轴2021、轴承座 2023以及轴承2024组成,其中,一个轴2021上安装有一个支撑轮2022、一个轴承座2023,轴承座2023和轴2021之间设置有多个轴承2024。支撑轮2022用于与车轮3接触,而使得轴2021可转动设置,主要是为了通过外设部件驱动轴2021转动,以此带动车轮3转动,从而实现对车轮3位置的调整。In an embodiment, as shown in FIG. 91, the wheel lifting portion 202 is composed of a supporting wheel 2022, a shaft 2021, a bearing seat 2023, and a bearing 2024, wherein a supporting wheel 2022, a bearing seat 2023 is mounted on a shaft 2021 A plurality of bearings 2024 are provided between the bearing seat 2023 and the shaft 2021. The supporting wheel 2022 is used to contact the wheel 3 so that the shaft 2021 can be rotatably arranged, mainly for driving the shaft 2021 to rotate through an external component, so as to drive the wheel 3 to rotate, thereby realizing the adjustment of the position of the wheel 3.
在一个实施例中,如图92所示,车轮举升部202由支撑轮2022、轴2021、轴承座2023以及轴承2024组成,其中,一个轴2021上安装有两个支撑轮2022、一个轴承座2023,轴承座2023和轴2021之间设置有多个轴承2024。两个支撑轮2022的设置可以满足不同车轮3之间的轮距需求。外设部件通过插入到插孔2025内驱动轴2021转动,其中,外设部件可以是摇把。In one embodiment, as shown in FIG. 92, the wheel lifting portion 202 is composed of a supporting wheel 2022, a shaft 2021, a bearing seat 2023, and a bearing 2024, wherein two supporting wheels 2022, a bearing seat are installed on one shaft 2021 2023, a plurality of bearings 2024 are provided between the bearing seat 2023 and the shaft 2021. The arrangement of the two supporting wheels 2022 can meet the track requirements between different wheels 3. The peripheral component is inserted into the jack 2025 to drive the shaft 2021 to rotate, where the peripheral component may be a crank.
在一个实施例中,支撑轮2022和轴2021为一体结构。In one embodiment, the support wheel 2022 and the shaft 2021 are an integral structure.
如图84、图89以及图90所示,组装升降机30还包括基座230,基座230包括基座轨道231,车轮举升部202还包括:举升轨道2026,举升轨道2026搭设在两个轴2021上;其中,当升降架201移动到最低点时,举升轨道2026与基座轨道231相对接。其中,基座轨道231可以是地面轨道80的一部分。As shown in Figure 84, Figure 89, and Figure 90, the assembled elevator 30 further includes a base 230, the base 230 includes a base rail 231, and the wheel lifting portion 202 further includes: a lifting rail 2026, which is laid on the two A shaft 2021; wherein, when the lifting frame 201 moves to the lowest point, the lifting rail 2026 is opposite to the base rail 231. Wherein, the base rail 231 may be a part of the ground rail 80.
在一个实施例中,如图87和图89所示,举升轨道2026为单轨道,举升轨道2026通过其上的凹槽搭设在两个轴2021上,此时一个举升轨道2026对应一对支撑轮2022。当举升轨道2026位于最低点时,即不工作状态,举升轨道2026与基座轨道231相对接,从而在基座230上形成了一个完整的轨道。举升轨道2026搭接在基座轨道231上,即二者通过止口实现对接。In one embodiment, as shown in Figure 87 and Figure 89, the lifting rail 2026 is a single track, and the lifting rail 2026 is laid on two shafts 2021 through grooves on it. At this time, one lifting rail 2026 corresponds to one To the support wheel 2022. When the lifting rail 2026 is located at the lowest point, that is, in a non-working state, the lifting rail 2026 is connected to the base rail 231 so as to form a complete rail on the base 230. The lifting rail 2026 is overlapped on the base rail 231, that is, the two are connected through the stop.
在一个实施例中,如图88和图90所示,举升轨道2026为双轨道,举升轨道2026通过其上的凹槽搭设在两个轴2021上,此时一个举升轨道2026对应两对支撑轮2022。双轨道的设置也是为了满足不同轮距的使用。In one embodiment, as shown in Figure 88 and Figure 90, the lifting rail 2026 is a double rail, and the lifting rail 2026 is laid on two shafts 2021 through the grooves on it. At this time, one lifting rail 2026 corresponds to two To the support wheel 2022. The setting of the dual track is also to meet the use of different wheel bases.
如图86所示,组装升降机30还包括基座230,基座230上设置有第一丝母232和第一滑块233,车轮升降组件200还包括:减速电机203,减速电机203设置在车轮举升部202上;第一丝杠204,减速电机203与第一丝杠204驱动连接,第一丝杠204穿设在第一丝母232内;第一导轨205,第一导轨205设置在车轮举升部202上,第一导轨205与第一滑块233相适配,并沿第一滑块233可移动地设置。在具体运行时,减速电机203驱动第一丝杠204转动,由于第一丝母232固定在基座230上,故第一丝杠204在转动过程中相对于第一丝母232沿竖直方向移动,从而带动车轮举升部202实现竖直方向的移动。As shown in FIG. 86, the assembled elevator 30 further includes a base 230. The base 230 is provided with a first screw nut 232 and a first sliding block 233. The wheel lifting assembly 200 further includes a decelerating motor 203. The decelerating motor 203 is arranged on the wheels. On the lifting part 202; the first screw 204, the reduction motor 203 is drivingly connected with the first screw 204, the first screw 204 is inserted in the first screw nut 232; the first guide rail 205, the first guide rail 205 is arranged in On the wheel lifting part 202, the first guide rail 205 is adapted to the first sliding block 233 and is movably arranged along the first sliding block 233. During specific operation, the decelerating motor 203 drives the first screw 204 to rotate. Since the first screw nut 232 is fixed on the base 230, the first screw 204 is in a vertical direction relative to the first screw nut 232 during rotation. Move, so as to drive the wheel lifting part 202 to move in the vertical direction.
在一个实施例中,车轮升降组件200为两个,两个车轮升降组件200间隔设置,并与 车轴4上的两个车轮3一一相对应。在具体使用时,需要同时驱动两个车轮3实现移动,故需要设置有两个车轮升降组件200,此时,一个车轮升降组件200包括单轨道,另一个车轮升降组件200包括双轨道。In one embodiment, there are two wheel lifting assemblies 200, and the two wheel lifting assemblies 200 are arranged at intervals and correspond to the two wheels 3 on the axle 4 one by one. In specific use, two wheels 3 need to be driven to move at the same time, so two wheel lifting assemblies 200 need to be provided. At this time, one wheel lifting assembly 200 includes a single track, and the other wheel lifting assembly 200 includes a double track.
如图93所示,组装升降机30还包括基座230,齿轮箱升降组件210还包括:齿轮箱平台底板212,齿轮箱平台底板212设置在基座230上;第一连杆213,第一连杆213的一端与齿轮箱平台底板212相铰接;第二连杆214,第二连杆214的一端与齿轮箱平台顶板211相铰接,第一连杆213与第二连杆214相铰接;第三连杆215,第三连杆215的中部与第一连杆213相铰接,第三连杆215的一端可滑动地设置在齿轮箱平台底板212上;第四连杆216,第四连杆216的中部与第二连杆214相铰接,第四连杆216的一端可滑动地设置在齿轮箱平台顶板211上,第三连杆215与第四连杆216相铰接;液压缸217,液压缸217铰接在齿轮箱平台底板212上,液压缸217与第四连杆216驱动连接。在具体使用时,通过液压缸217的伸缩杆实现各个连杆之间的相互作用,最终实现了齿轮箱平台顶板211的上下移动。As shown in FIG. 93, the assembled elevator 30 further includes a base 230, and the gear box lifting assembly 210 also includes: a gear box platform bottom plate 212, the gear box platform bottom plate 212 is arranged on the base 230; a first connecting rod 213, a first connecting rod One end of the rod 213 is hinged with the gearbox platform bottom plate 212; the second link 214, one end of the second link 214 is hinged with the gearbox platform top plate 211, and the first link 213 is hinged with the second link 214; Three connecting rods 215, the middle of the third connecting rod 215 is hinged with the first connecting rod 213, one end of the third connecting rod 215 is slidably arranged on the gearbox platform bottom plate 212; the fourth connecting rod 216, the fourth connecting rod The middle part of 216 is hinged with the second connecting rod 214, one end of the fourth connecting rod 216 is slidably arranged on the top plate 211 of the gearbox platform, the third connecting rod 215 is hinged with the fourth connecting rod 216; the hydraulic cylinder 217, hydraulic The cylinder 217 is hinged on the gearbox platform bottom plate 212, and the hydraulic cylinder 217 is drivingly connected with the fourth connecting rod 216. In specific use, the interaction between the various connecting rods is realized through the telescopic rod of the hydraulic cylinder 217, and finally the top plate 211 of the gearbox platform moves up and down.
在一个实施例中,第一连杆213、第二连杆214、第三连杆215以及第四连杆216均成对设置,成对的两个第四连杆216之间设置有连杆轴218,液压缸217与连杆轴218驱动连接;其中,第三连杆215和第四连杆216的端部上均设置有连杆导向轮2161,齿轮箱平台底板212和齿轮箱平台顶板211上均设置有与连杆导向轮2161相适配的导向槽219。成对的两个第一连杆213和成对的两个第二连杆214之间通过连杆轴218铰接,成对的两个第一连杆213和成对的两个第三连杆215之间通过连杆轴218铰接,成对的两个第四连杆216和成对的两个第二连杆214之间通过连杆轴218铰接。In one embodiment, the first connecting rod 213, the second connecting rod 214, the third connecting rod 215, and the fourth connecting rod 216 are all arranged in pairs, and a connecting rod is arranged between the two fourth connecting rods 216 of the pair. The shaft 218, the hydraulic cylinder 217 and the connecting rod shaft 218 are drivingly connected; wherein the ends of the third connecting rod 215 and the fourth connecting rod 216 are provided with connecting rod guide wheels 2161, the gear box platform bottom plate 212 and the gear box platform top plate The guide grooves 219 that are matched with the connecting rod guide wheels 2161 are all provided on the 211. The pair of two first links 213 and the pair of two second links 214 are hinged by a link shaft 218, the pair of two first links 213 and the pair of two third links 215 are hinged through a connecting rod shaft 218, and the pair of two fourth connecting rods 216 and the pair of two second connecting rods 214 are hinged through a connecting rod shaft 218.
如图94所示,组装升降机30还包括基座230,电机升降组件220还包括:电机平台板222,电机平台板222设置在基座230上,电机平台板222上设置有第二丝母223和第二滑块224;电机升降架225,电机升降架225上设置有与第二滑块224相适配的第二导轨226,电机平台顶板221设置在电机升降架225上;伺服电机227,伺服电机227设置在所电机升降架225上;第二丝杠228,伺服电机227与第二丝杠228驱动连接,第二丝杠228穿设在第二丝母223内。伺服电机227驱动第二丝杠228转动,由于第二丝母223固定在电机平台板222上,从而使得第二丝杠228在转动的同时实现移动,以此驱动电机升降架225的上下移动。As shown in FIG. 94, the assembled elevator 30 further includes a base 230. The motor lifting assembly 220 also includes a motor platform board 222. The motor platform board 222 is arranged on the base 230, and the motor platform board 222 is provided with a second nut 223. And the second sliding block 224; the motor lifting frame 225, the motor lifting frame 225 is provided with a second guide rail 226 adapted to the second sliding block 224, the motor platform top plate 221 is set on the motor lifting frame 225; the servo motor 227, The servo motor 227 is arranged on the motor lifting frame 225; the second screw 228, the servo motor 227 is drivingly connected to the second screw 228, and the second screw 228 is inserted in the second screw nut 223. The servo motor 227 drives the second screw 228 to rotate. The second screw nut 223 is fixed on the motor platform plate 222, so that the second screw 228 moves while rotating, thereby driving the motor lifting frame 225 to move up and down.
在一个实施例中,电机升降组件220还包括:电机平台底板229,电机平台底板229设置在电机升降架225上,电机平台底板229上设置有纵向导轨2291、纵向支块2292以 及设置在纵向支块2292上的纵向丝杠;中间板2293,中间板2293上设置有与纵向导轨2291相适配的纵向滑块2294以及纵向丝母,纵向丝杠穿设在纵向丝母内;其中,中间板2293上设置有横向导轨2295和横向丝杠2297,电机平台顶板221上设置有与横向导轨2295相适配的横向滑块2296以及与横向丝杠2297相适配的横向丝母,横向丝杠2297上设置有摇把对接头2298。电机平台顶板221与中间板2293的设置实现了水平方向的前后左右的移动,其具体驱动机构均采用了丝杠与丝母,可以进行人工操作,也可以通过电机带动。In one embodiment, the motor lifting assembly 220 further includes: a motor platform bottom plate 229. The motor platform bottom plate 229 is provided on the motor lifting frame 225. The motor platform bottom plate 229 is provided with a longitudinal guide rail 2291, a longitudinal support block 2292 and a longitudinal support block. The longitudinal screw on the block 2292; the intermediate plate 2293, the intermediate plate 2293 is provided with a longitudinal sliding block 2294 and a longitudinal screw nut that is adapted to the longitudinal guide rail 2291, and the longitudinal screw is inserted in the longitudinal screw nut; wherein, the intermediate plate The 2293 is provided with a transverse guide rail 2295 and a transverse screw 2297. The top plate 221 of the motor platform is provided with a transverse slider 2296 adapted to the transverse guide rail 2295 and a transverse screw nut adapted to the transverse screw 2297. The transverse screw 2297 A crank butt joint 2298 is provided on it. The arrangement of the top plate 221 and the middle plate 2293 of the motor platform realizes the horizontal movement of the front, back, left, and right. The specific driving mechanism adopts a lead screw and a nut, which can be manually operated or driven by a motor.
在一个实施例中,电力机车轮驱单元装配线还包括跑合试验台50,跑合试验台50设置在组装升降机30远离车轮套装机20的一侧,如图95至图111所示,跑合试验台50包括:基底100,基底100上设置有容纳凹槽101;升降平台110,升降平台110用于支撑电力机车驱动单元1,升降平台110沿容纳凹槽101的高度方向可移动地设置,以具有与容纳凹槽101的槽口相平齐的第一位置和位于容纳凹槽101内部的第二位置;跑合试验台120,跑合试验台120设置在容纳凹槽101内,跑合试验台120包括支撑座121,支撑座121用于与电力机车驱动单元1的轴箱2相连接;其中,当升降平台110位于第一位置时,支撑座121与轴箱2相分离,当升降平台110位于第二位置时,支撑座121与轴箱2相连接,以对电力机车驱动单元1进行跑合试验。In one embodiment, the electric locomotive wheel drive unit assembly line further includes a running-in test bench 50, which is arranged on the side of the assembling elevator 30 away from the wheel set machine 20, as shown in FIGS. 95 to 111, The test bench 50 includes: a base 100 on which a receiving groove 101 is provided; a lifting platform 110, which is used to support the electric locomotive drive unit 1, and the lifting platform 110 is movably arranged along the height direction of the receiving groove 101, In order to have a first position flush with the notch of the receiving groove 101 and a second position located inside the receiving groove 101; the running-in test bench 120, the running-in test bench 120 is set in the receiving groove 101, The test bench 120 includes a support seat 121, which is used to connect with the axle box 2 of the electric locomotive drive unit 1; wherein, when the lifting platform 110 is in the first position, the support seat 121 is separated from the axle box 2, and when lifting When the platform 110 is in the second position, the support base 121 is connected with the axle box 2 to perform a running-in test on the electric locomotive drive unit 1.
在一个实施例中,当安装完成电力机车驱动单元1后需要进行跑合试验,故设置有跑合试验台50。跑合试验台50通过升降平台110相对于基底100可移动地设置,从而可以在升降平台110下降到位于容纳凹槽101内部的第二位置时,使得跑合试验台120的支撑座121与轴箱2相连接,以此固定电力机车驱动单元1,从而完成后续的跑合试验,整个操作较为简单,且多为自动化操作,人工参与度相对较低。其中,升降平台110位于第一位置时,升降平台110与容纳凹槽101的槽口相平齐,在具体操作时,将其下降到第二位置,以此进行后续操作。升降平台110主要是为了将电力机车驱动单元1转送到跑合试验台120上。In one embodiment, a running-in test is required after the electric locomotive drive unit 1 is installed, so a running-in test bench 50 is provided. The running-in test bench 50 is movably arranged with respect to the base 100 through the lifting platform 110, so that when the lifting platform 110 is lowered to the second position inside the containing groove 101, the supporting seat 121 and the shaft of the running-in test bench 120 The box 2 is connected to fix the electric locomotive drive unit 1 to complete the subsequent running-in test. The entire operation is relatively simple and mostly automated, with relatively low manual participation. Wherein, when the lifting platform 110 is in the first position, the lifting platform 110 is flush with the notch of the receiving groove 101, and during specific operations, it is lowered to the second position to perform subsequent operations. The lifting platform 110 is mainly used to transfer the electric locomotive drive unit 1 to the running-in test bench 120.
如图97所示,跑合试验台50还包括:试验台升降机构130,试验台升降机构130设置在基底100内,且位于升降平台110的下方;其中,试验台升降机构130与升降平台110驱动连接,以驱动升降平台110在第一位置和第二位置之间移动。试验台升降机构130的至少部分位于容纳凹槽101内。As shown in FIG. 97, the running-in test bench 50 further includes: a test bench lifting mechanism 130. The test bench lifting mechanism 130 is arranged in the base 100 and located below the lifting platform 110; wherein, the test bench lifting mechanism 130 and the lifting platform 110 The driving connection is used to drive the lifting platform 110 to move between the first position and the second position. At least part of the test bench lifting mechanism 130 is located in the receiving groove 101.
如图109至图111所示,试验台升降机构130包括:固定支架131,固定支架131固定在基底100内;升降支架132,升降支架132相对于固定支架131可移动地设置,升降 支架132与升降平台110相连接;直线导轨133,直线导轨133设置在固定支架131或升降支架132上;试验台伺服电机134以及与其连接的试验台减速机135,试验台减速机135设置在升降支架132上;试验台滚珠丝杠136,试验台减速机135与试验台滚珠丝杠136驱动连接,试验台滚珠丝杠136穿设在固定支架131上,以在试验台伺服电机134运行时,驱动试验台滚珠丝杠136转动,试验台滚珠丝杠136带动升降支架132相对于固定支架131移动。试验台伺服电机134与试验台减速机135相连接,试验台减速机135驱动试验台滚珠丝杠136转动,固定支架131上设置有类似丝母的结构,故在试验台滚珠丝杠136转动时,可以实现转动与直线运动同步进行,从而驱动升降支架132相对于固定支架131移动。As shown in Figures 109 to 111, the test bench lifting mechanism 130 includes: a fixed bracket 131, the fixed bracket 131 is fixed in the base 100; a lifting bracket 132, the lifting bracket 132 is movably arranged relative to the fixed bracket 131, the lifting bracket 132 and The lifting platform 110 is connected; the linear guide 133, the linear guide 133 is set on the fixed bracket 131 or the lifting bracket 132; the test bench servo motor 134 and the test bench reducer 135 connected to it, the test bench reducer 135 is set on the lifting bracket 132 ; Test bench ball screw 136, test bench reducer 135 and test bench ball screw 136 drive connection, test bench ball screw 136 is installed on the fixed bracket 131, to drive the test bench when the test bench servo motor 134 is running The ball screw 136 rotates, and the ball screw 136 of the test bench drives the lifting bracket 132 to move relative to the fixed bracket 131. The test stand servo motor 134 is connected with the test stand reducer 135, the test stand reducer 135 drives the test stand ball screw 136 to rotate, and the fixed bracket 131 is provided with a nut-like structure, so when the test stand ball screw 136 rotates , The rotation and the linear movement can be synchronized, so that the lifting bracket 132 is driven to move relative to the fixed bracket 131.
在一个实施例中,试验台升降机构130为多个,多个试验台升降机构130间隔设置,且均与升降平台110驱动连接;其中,多个试验台升降机构130同步可运行地设置。多个试验台升降机构130的设置可以稳定地对升降平台110进行驱动,试验台升降机构130可以选用两个。In one embodiment, there are multiple test-bed lifting mechanisms 130, and the multiple test-bed lifting mechanisms 130 are arranged at intervals and are all drivingly connected to the lifting platform 110; wherein, the multiple test-bed lifting mechanisms 130 are synchronously and operatively arranged. The arrangement of multiple test-bed lifting mechanisms 130 can stably drive the lifting platform 110, and two test-bed lifting mechanisms 130 can be selected.
如图106至图108所示,跑合试验台120还包括:固定平台122,固定平台122固定在基底100上;支撑台123,支撑台123设置在固定平台122上,支撑座121位置可调节地设置在支撑台123远离固定平台122的一端;其中,支撑台123成对设置,成对的两个支撑台123间隔设置,且支撑台123上均设置有支撑座121,成对的两个支撑台123上的支撑座121分别用于与两个轴箱2相连接。支撑座121用于与轴箱2固定连接,其位置可调节地设置在支撑台123上,以此满足不同电力机车驱动单元1的使用。As shown in Figures 106 to 108, the running-in test bench 120 also includes: a fixed platform 122, which is fixed on the base 100; a support platform 123, which is set on the fixed platform 122, and the position of the support seat 121 is adjustable The supporting platform 123 is arranged at one end far away from the fixed platform 122; wherein the supporting platform 123 is arranged in pairs, and the two supporting platforms 123 of the pair are arranged at intervals, and the supporting seats 121 are provided on the supporting platform 123, and the two The supporting seats 121 on the supporting table 123 are respectively used to connect with the two axle boxes 2. The support base 121 is used for fixed connection with the axle box 2, and its position is adjustable on the support platform 123, so as to meet the use of different electric locomotive drive units 1.
在一个实施例中,每个支撑台123上设置有两个支撑座121,用于支撑在位于车轴4上的轴箱2的两端。固定平台122通过多个垫块125安装在基底100上,垫块125及地脚螺栓可以用于调整支撑台123的平整度。可选地,垫块125为垫铁。In an embodiment, each support platform 123 is provided with two support seats 121 for supporting the two ends of the axle box 2 on the axle 4. The fixed platform 122 is installed on the base 100 through a plurality of spacer blocks 125, and the spacer blocks 125 and anchor bolts can be used to adjust the flatness of the support platform 123. Optionally, the spacer 125 is a spacer iron.
在一个实施例中,跑合试验台120还包括:电机支撑台124,电机支撑台124设置在固定平台122上,电机支撑台124用于支撑电力机车驱动单元1的电机。电机支撑台124的设置用于支撑电机,也可以使得电力机车驱动单元1的稳定性更好。In an embodiment, the running-in test bench 120 further includes a motor support platform 124 disposed on the fixed platform 122, and the motor support platform 124 is used to support the motor of the electric locomotive drive unit 1. The setting of the motor support stand 124 is used to support the motor, and can also make the stability of the electric locomotive drive unit 1 better.
如图102至图105所示,升降平台110包括:活动台112,活动台112用于支撑电力机车驱动单元1的车轮3;活动电机支撑台113,活动电机支撑台113设置在活动台112上,且与电机支撑台124相对设置;其中,活动电机支撑台113相对于活动台112可移动地设置,以在活动台112由第一位置移动至第二位置时,电机支撑台124与活动电机支撑台113相接触,并驱动活动电机支撑台113向上移动,以使活动电机支撑台113支撑电机; 并在活动台112由第二位置移动至第一位置时,活动电机支撑台113在自重的作用下向下移动直至与活动台112相平齐。As shown in Figures 102 to 105, the lifting platform 110 includes: a movable platform 112, which is used to support the wheels 3 of the electric locomotive drive unit 1, and a movable motor support platform 113, which is arranged on the movable platform 112 , And set opposite to the motor support table 124; wherein the movable motor support table 113 is movably arranged relative to the movable table 112, so that when the movable table 112 moves from the first position to the second position, the motor support table 124 and the movable motor The supporting table 113 is in contact and drives the movable motor supporting table 113 to move upward so that the movable motor supporting table 113 supports the motor; and when the movable table 112 moves from the second position to the first position, the movable motor supporting table 113 is at its own weight Move down under the action until it is flush with the movable platform 112.
在一个实施例中,活动电机支撑台113的设置主要是配合电机支撑台124使用,即考虑到活动电机支撑台113的高度有限,故设置有一个活动电机支撑台113来支撑电机。在具体使用时,当活动台112移动到一定位置后,电机支撑台124与活动电机支撑台113相接触,并驱动活动电机支撑台113向上移动,以使活动电机支撑台113支撑电机。In one embodiment, the movable motor support platform 113 is mainly used in conjunction with the motor support platform 124, that is, considering the height of the movable motor support platform 113 is limited, a movable motor support platform 113 is provided to support the motor. In specific use, when the movable table 112 moves to a certain position, the motor support table 124 contacts the movable motor support table 113 and drives the movable motor support table 113 to move upward so that the movable motor support table 113 supports the motor.
在一个实施例中,活动电机支撑台113可拆卸地设置在活动台112上。活动电机支撑台113相对于活动台112很容易拆卸,故可更换不同类型的活动电机支撑台113,以此满足不同电力机车驱动单元1的使用。In one embodiment, the movable motor support table 113 is detachably disposed on the movable table 112. The movable motor supporting table 113 is easy to disassemble relative to the movable table 112, so different types of movable motor supporting tables 113 can be replaced to meet the requirements of different electric locomotive drive units 1.
在一个实施例中,升降平台110包括:活动台112,活动台112用于支撑电力机车驱动单元1的车轮3;活动梯台114,活动梯台114相对于活动台112可移动地设置,以在活动台112由第一位置移动至第二位置时,基底100与活动梯台114相接触,并驱动活动梯台114向上移动,以使活动梯台114凸出活动台112;并在活动台112由第二位置移动至第一位置时,活动梯台114在自重的作用下向下移动直至与活动台112相平齐;其中,活动梯台114为多个,多个活动梯台114依次设置,且高度均不相同。高度不同的活动梯台114的设置主要是方便操作人员使用。In one embodiment, the lifting platform 110 includes: a movable platform 112, which is used to support the wheels 3 of the electric locomotive drive unit 1, and a movable platform 114, which is movably arranged relative to the movable platform 112 to When the movable platform 112 moves from the first position to the second position, the base 100 contacts the movable platform 114 and drives the movable platform 114 to move upward, so that the movable platform 114 protrudes from the movable platform 112; When 112 moves from the second position to the first position, the movable platform 114 moves downward under the action of its own weight until it is flush with the movable platform 112; among them, there are a plurality of movable terraces 114, and the plurality of movable terraces 114 are successively Settings, and the heights are all different. The setting of movable terraces 114 with different heights is mainly convenient for operators to use.
在一个实施例中,基底100上设置有成对的第一轨道段102,升降平台110上设置有成对的第二轨道段111;其中,当升降平台110位于第一位置时,第二轨道段111与第一轨道段102相对接,以使第二轨道段111接收第一轨道段102上的电力机车驱动单元1。第一轨道段102和第二轨道段111的设置可以方便电力机车驱动单元1的转运。其中,第一轨道段102和第二轨道段111可以为单轨或多轨,即轨距可调节。第一轨道段102可以是地面轨道80的一部分。In one embodiment, the base 100 is provided with a pair of first rail sections 102, and a pair of second rail sections 111 are provided on the lifting platform 110; wherein, when the lifting platform 110 is in the first position, the second rail The section 111 is opposite to the first track section 102 so that the second track section 111 receives the electric locomotive drive unit 1 on the first track section 102. The arrangement of the first track section 102 and the second track section 111 can facilitate the transportation of the electric locomotive drive unit 1. Among them, the first track section 102 and the second track section 111 may be single-track or multi-track, that is, the track pitch is adjustable. The first track section 102 may be a part of the ground track 80.
在一个实施例中,如图2和图6所示,电力机车轮驱单元装配线还包括打磨输送线70,打磨输送线70设置在齿轮套装机10远离车轮套装机20的一侧,打磨输送线70包括:第一输送线71,第一输送线71用于输送齿轮7,以使齿轮7在第一输送线71进行打磨;第二输送线72,第二输送线72与第一输送线71并排设置,第二输送线72用于输送车轮3,以使车轮3在第二输送线72进行打磨;第一旋转机构73,第一旋转机构73设置在第一输送线71上,且位于第一旋转机构73的中部,第一旋转机构73用于驱动齿轮7旋转180°;第二旋转机构74,第二旋转机构74设置在第二输送线72上,且位于第二旋转机构74的中部,第二旋转机构74用于驱动车轮3旋转180°。In one embodiment, as shown in FIGS. 2 and 6, the electric locomotive wheel drive unit assembly line further includes a polishing conveyor line 70. The polishing conveyor line 70 is arranged on the side of the gear set machine 10 away from the wheel set machine 20. 70 includes: a first conveying line 71, the first conveying line 71 is used to convey the gear 7 so that the gear 7 is polished on the first conveying line 71; the second conveying line 72, the second conveying line 72 and the first conveying line 71 Arranged side by side, the second conveying line 72 is used to convey the wheels 3 so that the wheels 3 are polished on the second conveying line 72; the first rotating mechanism 73 and the first rotating mechanism 73 are arranged on the first conveying line 71 and located on the first conveying line 71. The middle part of a rotating mechanism 73, the first rotating mechanism 73 is used to drive the gear 7 to rotate 180°; the second rotating mechanism 74, the second rotating mechanism 74 is arranged on the second conveying line 72, and is located in the middle of the second rotating mechanism 74 , The second rotating mechanism 74 is used to drive the wheel 3 to rotate 180°.
在一个实施例中,打磨输送线70位于电力机车轮驱单元装配线的最前端,其主要是用于输送待打磨的车轮3和齿轮7,第一输送线71和第二输送线72满足输送即可,第一旋转机构73和第二旋转机构74需要实现齿轮7和车轮3的转动,其主要依靠一个将车轮3和齿轮7顶起的顶升机构,然后利用一个旋转机构实现180°旋转,主要是为了打磨车轮3和齿轮7的两端,即整个输送线前段打磨一端后段打磨另外一端。In one embodiment, the polishing conveyor line 70 is located at the forefront of the assembly line of the electric locomotive wheel drive unit. It is mainly used to transport the wheels 3 and gears 7 to be polished. The first conveyor line 71 and the second conveyor line 72 meet the requirements of transportation. Yes, the first rotating mechanism 73 and the second rotating mechanism 74 need to realize the rotation of the gear 7 and the wheel 3, which mainly rely on a lifting mechanism to lift the wheel 3 and the gear 7, and then use a rotating mechanism to achieve 180° rotation. The main purpose is to polish the two ends of the wheel 3 and the gear 7, that is, the front part of the entire conveyor line is polished at one end and the other end is polished at the back.
在一个实施例中,电力机车轮驱单元装配线还包括:地面轨道80,地面轨道80沿预设轨迹延伸,组装升降机30的至少部分设置在地面轨道80的下方,以使车轮3带动车轴4沿地面轨道80移动至车轮升降组件200上。地面轨道80与装配机械手60形成了转运工具,其从车轮套装机20开始一直延续到跑合试验台50,而其上的各个顶升部件在顶升过程中均具有与其相配合的轨道。In one embodiment, the electric locomotive wheel drive unit assembly line further includes: a ground track 80 extending along a preset track, and at least part of the assembly elevator 30 is arranged below the ground track 80 so that the wheels 3 drive the axle 4 along the The ground rail 80 moves to the wheel lifting assembly 200. The ground rail 80 and the assembling manipulator 60 form a transfer tool, which starts from the wheel set machine 20 and continues to the running-in test bench 50, and each jacking component on it has a matching track during the jacking process.
在一个实施例中,如图1至图6所示,电力机车轮驱单元装配线是一种电力机车轮驱智能组装线,包括:一条打磨输送线70,两个车轴存放运输平台11(AGV车运输),两个大齿轮选配存放架12,车轴存放架13,车轴自动测量机14,齿轮套装机10,大齿轮压装机16,四个车轴抱轴箱组装暂存架17,四台抱轴箱立式组装升降机40,两个配件运输存放台18(AGV车运输),四个车轴抱轴箱组装后存放台19,两个抱轴箱运输存放台21(AGV车运输),移动式抱轴箱180°翻转机90,一个配件存放运输平台22(AGV车运输),轮对反压等待区23,车轮选配存放架24,车轮套装机20,轮对压装机15,装配机械手60,轮对转盘450,轮对同步举升移动机25,横动量测量调整台26,抱轴箱换垫区27,调整垫存放架28(AGV车运输),轮对交检交验区29,轴承运输平台31(AGV车运输),轴承测量机32,轴承立体库33,轴承自动上料六轴机械手34,轴承自动压装机35,两台轮对升降台36,0.3吨自走行智能吊具37及第一定扭矩扳机,四个配件存放台39(AGV车运输),两台组装升降机30,3吨电动智能吊具41及第二定扭矩板机,0.5吨自走行智能吊具42及第三定扭矩扳机,干胶等待区43,驱动轮成品存放区44,轮驱动单元横移输送线45,驱动单元成品包装区46及两台跑合试验台50。In one embodiment, as shown in Figures 1 to 6, the electric locomotive wheel drive unit assembly line is an electric locomotive wheel drive intelligent assembly line, including: a polishing conveyor line 70, two axle storage and transportation platforms 11 (AGV car Transportation), two large gears optional storage rack 12, axle storage rack 13, axle automatic measuring machine 14, gear set machine 10, large gear press machine 16, four axle holding axle box assembly temporary storage rack 17, four holding Axle box vertical assembly elevator 40, two parts transportation storage platform 18 (AGV vehicle transportation), four axle suspension box assembly storage platform 19, two axle box transportation storage platform 21 (AGV vehicle transportation), mobile Axle box 180° turning machine 90, an accessory storage and transportation platform 22 (AGV vehicle transportation), wheel set back pressure waiting area 23, wheel optional storage rack 24, wheel set machine 20, wheel set pressing machine 15, assembly manipulator 60 , Wheelset turntable 450, wheelset synchronous lifting mobile machine 25, traverse momentum measurement adjustment table 26, axle box replacement area 27, adjustment pad storage rack 28 (AGV vehicle transportation), wheelset inspection and delivery area 29, Bearing transportation platform 31 (AGV vehicle transportation), bearing measuring machine 32, bearing stereo library 33, bearing automatic feeding six-axis manipulator 34, bearing automatic pressing machine 35, two wheelset lifting platforms 36, 0.3 ton self-propelled smart spreader 37 and the first fixed torque trigger, four accessory storage stands 39 (AGV vehicle transportation), two assembly lifts 30, 3 ton electric smart spreader 41 and the second fixed torque trigger, 0.5 ton self-propelled smart spreader 42 and The third fixed torque trigger, dry glue waiting area 43, drive wheel finished product storage area 44, wheel drive unit traverse conveyor line 45, drive unit finished product packaging area 46 and two running-in test benches 50.
在一个实施例中,用于打磨齿轮和车轮内孔的打磨输送线70垂直于整条轮驱智能组装线(可以理解为正在装配方向,如地面轨道80的延伸方向),布置在整条轮驱智能组装线的开始端,齿轮内孔打磨输送线(第一输送线71)在左(轮驱智能组装线反方向),车轮内孔打磨输送线(第二输送线72)在右(轮驱智能组装线方向)。打磨输送线70的右侧(轮驱智能组装线方向)布置两个车轴存放运输平台11(AGV车运输)和一个大齿轮选配存放架12;车轴存放架13布置在两个车轴存放运输平台11(AGV车运输)右侧 (轮驱智能组装线方向)并垂直于轮驱智能组装线。车轴自动测量机14放置在车轴存放架13中部并垂直于车轴存放架13;大齿轮预装机组布置在车轴存放架13对面并与车轴存放架13同一轴线;大齿轮预装机组前端是大齿轮压装机16;两个车轴存放运输平台11在车轴存放架13右侧(轮驱智能组装线方向);其右侧设置一个大齿轮存放架,大齿轮存放架正对一列四个车轴抱轴箱组装暂存架17,车轴抱轴箱组装暂存架17右侧依次为四个抱轴箱立式组装升降机40,两个配件运输存放台18(AGV车运输),四个车轴抱轴箱组装后存放台,两个抱轴箱运输存放台21(AGV车运输),移动式抱轴箱180°翻转机90;移动式抱轴箱180°翻转机右前方沿着轮驱智能组装线布置一车轮选配存放架24;车轮选配存放架24右端为车轮套装机20;轮对压装机15在车轮预装机前方;多功能轮对装配机械手(装配机械手60)布置在轮驱智能组装线上方,覆盖轮对压装机15之前的所有工序;车轮选配存放架24一侧沿轮驱智能组装线方向设有轮对反压等待区23;其旁边是配件存放运输平台22(AGV车运输),轮对电动转盘(轮对转盘450)在车轮预装机后方与轮对反压等待区23同轴;轮对反压等待区23两侧设置两组轮对同步举升机,并在两组轮对同步举升机之间设置一横动量测量调整台;横动量测量调整台之后是抱轴箱换垫区27,抱轴箱换垫区27旁边是调整垫存放架28(AGV车运输),抱轴箱换垫区27连接轮对交检交验区29和轴承自动压装机35,旁边是轴承测量机32和轴承运输平台31(AGV车运输)以及轴承立体库33,轴承自动上料六轴机械手34设置在轴承自动压装机35上方,轴承自动压装机35之后是两台轮对升降台36,0.3吨自走行智能吊具37及定扭矩扳机,两台电机组装升降台,3吨电动智能吊具41及定扭矩板机,0.5吨自走行智能吊具42及定扭矩扳机;随后是并排布置的干胶等待区43,驱动轮成品存放区44,驱动轮成品包装区;最后是两台并列放置的升降式轮对跑合试验台。In one embodiment, the grinding conveyor line 70 used to polish the inner holes of gears and wheels is perpendicular to the entire wheel drive intelligent assembly line (which can be understood as the assembly direction, such as the extension direction of the ground rail 80), and is arranged on the entire wheel. At the beginning of the intelligent assembly line, the gear inner hole grinding conveyor line (first conveyor line 71) is on the left (the opposite direction of the wheel drive intelligent assembly line), and the wheel inner hole grinding conveyor line (second conveyor line 72) is on the right (wheel drive intelligent assembly line). Drive the direction of the intelligent assembly line). Two axle storage and transportation platforms 11 (AGV vehicle transportation) and a large gear optional storage rack 12 are arranged on the right side of the sanding conveyor line 70 (in the direction of the wheel drive intelligent assembly line); the axle storage rack 13 is arranged on the two axle storage and transportation platforms 11 (AGV vehicle transportation) The right side (direction of the wheel drive intelligent assembly line) and perpendicular to the wheel drive intelligent assembly line. The axle automatic measuring machine 14 is placed in the middle of the axle storage rack 13 and perpendicular to the axle storage rack 13; the large gear pre-installed unit is arranged opposite to the axle storage rack 13 and on the same axis as the axle storage rack 13; the front end of the large gear pre-installed unit is a large gear Pressing machine 16; two axle storage and transportation platforms 11 are on the right side of the axle storage rack 13 (the direction of the wheel drive intelligent assembly line); a large gear storage rack is set on the right side, and the large gear storage rack is facing a row of four axle holding boxes Assemble the temporary storage rack 17, the axle suspension box assembly temporary storage rack 17 is followed by four axle suspension boxes vertical assembly elevator 40 on the right, two accessory transportation storage platforms 18 (for AGV vehicle transportation), and four axle suspension boxes assembly Rear storage table, two axle box transport storage tables 21 (AGV vehicle transportation), mobile axle box 180° turning machine 90; mobile axle box 180° turning machine, one is arranged along the wheel drive intelligent assembly line at the right front The wheel optional storage rack 24; the right end of the wheel optional storage rack 24 is the wheel set machine 20; the wheel set pressing machine 15 is in front of the wheel pre-assembly machine; the multifunctional wheel set assembly manipulator (assembly manipulator 60) is arranged on the wheel drive intelligent assembly line Above, it covers all the processes before the wheelset press 15; the wheel selection storage rack 24 has a wheelset back pressure waiting area 23 along the direction of the wheel drive intelligent assembly line; next to it is the accessory storage and transportation platform 22 (AGV vehicle transportation ), the wheelset electric turntable (wheelset turntable 450) is coaxial with the wheelset back pressure waiting area 23 behind the wheel pre-installation machine; two sets of wheelset synchronous lifts are installed on both sides of the wheelset back pressure waiting area 23, and A traverse momentum measurement and adjustment platform is set between the two sets of wheel-set synchronous lifts; after the traverse momentum measurement and adjustment platform is the axle box pad replacement area 27, and next to the axle box pad replacement area 27 is the adjustment pad storage rack 28 (AGV car Transportation), the axle box replacement area 27 connects the wheelset inspection and delivery area 29 and the automatic bearing press 35, next to the bearing measuring machine 32 and the bearing transportation platform 31 (AGV vehicle transportation) and the bearing stereo library 33, bearing automatic The loading six-axis manipulator 34 is set above the automatic bearing press 35. After the automatic bearing press 35 are two wheelset lifting platforms 36, a 0.3-ton self-propelled smart spreader 37 and a fixed torque trigger, and two motors are assembled with lifting platforms. 3 ton electric smart spreader 41 and fixed torque trigger, 0.5 ton self-propelled smart spreader 42 and fixed torque trigger; followed by side by side dry glue waiting area 43, drive wheel product storage area 44, and drive wheel product packaging area; Finally, there are two elevating wheelset running-in test benches placed side by side.
在一个实施例中,齿轮7和车轮3分别从大齿轮和车轮内孔打磨输送线输送到轮驱智能组装线的多功能轮对装配机械手(装配机械手60)覆盖区;多功能轮对装配机械手将打磨好的齿轮和车轮抓取并分别放到大齿轮选配存放架12和车轮选配存放架24上;两个车轴存放运输平台11(AGV车输送)将车轴运输至多功能轮对组装机械手覆盖区,多功能轮对装配机械手抓取齿轮和车轴分别放在大齿轮预装机组(齿轮套装机10)上和车轴存放架13上,车轴通过车轴自动测量机14后,多功能轮对装配机械手将其放在大齿轮预装机组上,大齿轮预装机组将齿轮和配重轮精准套在车轴上,转运到大齿轮压装机16压装后,再转运回大齿轮预装机组内,拆下配重轮。多功能轮对装配机械手将带有大齿轮的车轴抓起旋转放置在抱轴箱立式升降组装机(抱轴箱立式组装升降机40)上安装抱轴箱, 再由多功能轮对装配机械手将其放置在移动式抱轴箱180°翻转机90上,继续组装,期间配件及抱轴箱为AGV车运入指定位置;多功能轮对装配机械手将其转运至车轮预装机组(车轮套装机20)上等待车轮预装,随后多功能轮对装配机械手将车轮运至车轮预装机组上,车轮预装机组将车轮预装到带有齿轮和抱轴箱的车轴上,车轮预装转运车(车轮套装转运车430)将预装完成的车轴送至轮对压装机15上,等待车轮压装,压装完成后车轮预装转运车再将车轴带回至轮对压装机15轴线上,由轮对升降机440将车轴卸下;滚动至轮对转盘450上转至轮对反压等待区23,再滚动到轮对同步举升移动机25上,升起移动至横动量测量调整台26上进行横动量测量,测量完成后再由轮对同步举升移动机25将轮对放下,滚动到抱轴箱换垫区27,调整垫及存放架由AGV车运入换垫区,换垫完成后到轮对交检校验区,上轴承自动压装机35,轴承运输平台31(AGV车输送)将轴承运至轴承测量机32,轴承经过轴承测量机32后由轴承自动上料六轴机械手34放置在轴承立体库33上,轴承立体库33根据测量数据将轴承分类摆放,轴承自动上料六轴机械手34根据车轴需求在轴承立体库33中抓取合适轴承套在车轴上后轴承自动压装机35压装轴承;进入轴箱体组装区、前盖组装区,再到组装升降机30装电机,然后到干胶等待区43,进入最后一道工序,跑合试验台50进行跑合试验;合格轮驱单元进入轮驱单元成品存放区,轮驱单元成品包装区。本电力机车轮驱智能组装线配合精确,定位精准,升降,套装,转运,全程PLC控制,不再需要行车配合,节省了95%的人力。In one embodiment, the gear 7 and the wheel 3 are respectively transported from the large gear and wheel inner hole polishing conveyor line to the coverage area of the multifunctional wheelset assembly manipulator (assembly manipulator 60) of the wheel drive intelligent assembly line; the multifunctional wheelset assembly manipulator Grab the polished gears and wheels and place them on the large gear optional storage rack 12 and the wheel optional storage rack 24; two axle storage and transportation platforms 11 (AGV vehicle transportation) transport the axles to the multifunctional wheelset assembly manipulator In the coverage area, the multifunctional wheelset assembly manipulator grabs the gears and axles and places them on the large gear pre-assembly unit (gear set machine 10) and the axle storage rack 13, respectively. After the axle passes through the axle automatic measuring machine 14, the multifunctional wheelset is assembled The manipulator puts it on the large gear pre-installation unit. The large gear pre-installation unit accurately sets the gear and counterweight on the axle, transfers it to the large gear press 16 for compression, and then transfers it back to the large gear pre-installation unit. Remove the counterweight wheel. The multifunctional wheelset assembly manipulator picks up and rotates the axle with large gears and places it on the axle box vertical lifting assembly machine (axle box vertical assembly elevator 40) to install the axle box, and then the multifunctional wheelset assembly manipulator Place it on the mobile axle box 180° turning machine 90 and continue to assemble. During this period, the accessories and axle box will be transported to the designated position for the AGV; the multi-functional wheel set assembly manipulator will transfer it to the wheel pre-assembly unit (wheel set Wait for the wheels to be pre-installed on the machine 20), and then the multifunctional wheel-set assembly manipulator transports the wheels to the wheel pre-installation unit. The wheel pre-installation unit pre-installs the wheels on the axles with gears and axle suspension boxes, and the wheels are pre-installed and transferred. The vehicle (wheel set transfer vehicle 430) sends the pre-installed axles to the wheel set press 15 and waits for the wheels to be press installed. After the press installation is completed, the wheel pre-installed transfer vehicle then brings the axles back to the wheel set press 15 axis. , The axle is unloaded by the wheel set elevator 440; scroll to the wheel set turntable 450 and turn to the wheel set back pressure waiting area 23, and then scroll to the wheel set synchronous lifting mobile machine 25, lift and move to the traverse momentum measurement adjustment platform The transverse momentum is measured on 26. After the measurement is completed, the wheel set will be lowered by the wheel set synchronous lifting mobile machine 25 and rolled to the axle box replacement area 27. The adjustment pads and storage racks are transported by the AGV to the replacement area. After the pad is completed, go to the wheel set inspection and verification area, and load the bearing automatic pressing machine 35, the bearing transport platform 31 (AGV car transport) to transport the bearing to the bearing measuring machine 32, and the bearing will be automatically loaded by the bearing after passing through the bearing measuring machine 32. The shaft manipulator 34 is placed on the bearing three-dimensional library 33. The bearing three-dimensional library 33 sorts and arranges the bearings according to the measurement data. The bearing is automatically loaded. The six-axis manipulator 34 grabs the appropriate bearing in the bearing three-dimensional library 33 and sets it on the axle according to the needs of the axle. The automatic bearing press 35 presses the bearings; enters the axle box assembly area, the front cover assembly area, and then to the assembly elevator 30 to install the motor, then to the dry glue waiting area 43, enters the last process, the running-in test bench 50 for running-in Test; Qualified wheel drive unit enters the storage area of the wheel drive unit finished product, and the packaging area of the wheel drive unit finished product. The intelligent assembly line of the electric locomotive wheel drive has precise coordination, precise positioning, lifting, set-fitting, transfer, and PLC control throughout the entire process, eliminating the need for driving cooperation and saving 95% of manpower.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本发明旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和示例实施方式仅被视为示例性的,本发明的真正范围和精神由下面的权利要求指出。Those skilled in the art will easily think of other embodiments of the present invention after considering the specification and practicing the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptive changes of the present invention. These variations, uses, or adaptive changes follow the general principles of the present invention and include common knowledge or conventional technical means in the technical field not disclosed by the present invention. . The specification and example embodiments are to be regarded as exemplary only, and the true scope and spirit of the present invention are pointed out by the following claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the precise structure that has been described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present invention is only limited by the appended claims.

Claims (10)

  1. 一种电力机车轮驱单元装配线,其特征在于,包括:An electric locomotive wheel drive unit assembly line, which is characterized in that it includes:
    齿轮套装机(10),所述齿轮套装机(10)用于将齿轮(7)安装到车轴(4)上;Gear set machine (10), the gear set machine (10) is used to install the gear (7) on the axle (4);
    车轮套装机(20),所述车轮套装机(20)与所述齿轮套装机(10)间隔设置,所述车轮套装机(20)用于将车轮(3)安装到安装有所述齿轮(7)的所述车轴(4)上;A wheel cover machine (20), the wheel cover machine (20) and the gear cover machine (10) are spaced apart, and the wheel cover machine (20) is used to mount the wheel (3) to the gear (10). 7) on the axle (4);
    组装升降机(30),所述组装升降机(30)设置在所述车轮套装机(20)远离所述齿轮套装机(10)的一侧,所述组装升降机(30)包括车轮升降组件(200)、齿轮箱升降组件(210)以及电机升降组件(220),所述车轮升降组件(200)用于举升安装在所述车轴(4)上的所述车轮(3),所述齿轮箱升降组件(210)以及所述电机升降组件(220)分别用于举升齿轮箱(5)和电机(6),以待所述齿轮箱(5)和所述电机(6)安装到所述车轴(4)上,并装配成电力机车驱动单元(1)。An assembling elevator (30), the assembling elevator (30) is arranged on the side of the wheel setter (20) away from the gear boxer (10), the assembling elevator (30) includes a wheel elevator assembly (200) , A gear box lifting assembly (210) and a motor lifting assembly (220), the wheel lifting assembly (200) is used to lift the wheel (3) installed on the axle (4), and the gear box lifting The assembly (210) and the motor lifting assembly (220) are used to lift the gear box (5) and the motor (6), respectively, to wait for the gear box (5) and the motor (6) to be mounted on the axle (4), and assembled into the electric locomotive drive unit (1).
  2. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述齿轮套装机(10)和所述车轮套装机(20)均包括套装组件(400),所述套装组件(400)包括:The electric locomotive wheel drive unit assembly line according to claim 1, wherein the gear set machine (10) and the wheel set machine (20) each include a set assembly (400), and the set assembly (400) include:
    固定升降机构(410),所述固定升降机构(410)包括固定架(411)和第一驱动部(412),所述固定架(411)用于支撑所述齿轮(7)或所述车轮(3),所述第一驱动部(412)与所述固定架(411)驱动连接,以驱动所述固定架(411)沿竖直方向移动;A fixed lifting mechanism (410), the fixed lifting mechanism (410) includes a fixed frame (411) and a first driving part (412), the fixed frame (411) is used to support the gear (7) or the wheel (3) The first driving part (412) is drivingly connected with the fixing frame (411) to drive the fixing frame (411) to move in a vertical direction;
    第一行走机构(420),所述第一行走机构(420)与所述固定升降机构(410)相连接,所述第一行走机构(420)沿水平方向可移动地设置,以带动所述固定升降机构(410)沿水平方向移动;The first walking mechanism (420), the first walking mechanism (420) is connected with the fixed lifting mechanism (410), and the first walking mechanism (420) is movably arranged in the horizontal direction to drive the The fixed lifting mechanism (410) moves in the horizontal direction;
    其中,所述套装组件(400)成对设置,成对设置的两个所述套装组件(400)相对设置,且两个所述套装组件(400)之间用于放置所述车轴(4),以在两个所述第一行走机构(420)相对靠近时,两个所述固定架(411)上的所述齿轮(7)和配重轮套装到所述车轴(4)上,或两个所述固定架(411)上的两个所述车轮(3)套装到所述车轴(4)上。Wherein, the sleeve components (400) are arranged in pairs, the two sleeve components (400) arranged in pairs are arranged oppositely, and the axle (4) is placed between the two sleeve components (400) , So that when the two first walking mechanisms (420) are relatively close, the gears (7) and counterweight wheels on the two fixing frames (411) are sleeved on the axles (4), or The two wheels (3) on the two fixing frames (411) are sleeved on the axle (4).
  3. 根据权利要求2所述的电力机车轮驱单元装配线,其特征在于,所述齿轮套装机(10)和所述车轮套装机(20)还包括套装转运车(430),所述套装转运车(430)与两个所述套装组件(400)均间隔设置,所述套装转运车(430)包括:The electric locomotive wheel drive unit assembly line according to claim 2, wherein the gear set machine (10) and the wheel set machine (20) further comprise a set transfer vehicle (430), and the set transfer vehicle ( 430) and the two package components (400) are arranged at intervals, and the package transfer vehicle (430) includes:
    支臂开合机构(431),所述支臂开合机构(431)包括支臂(4311),所述支臂(4311)用于支撑所述车轴(4);A support arm opening and closing mechanism (431), the support arm opening and closing mechanism (431) includes a support arm (4311), and the support arm (4311) is used to support the axle (4);
    第二行走机构(432),所述第二行走机构(432)与所述支臂开合机构(431)相连 接,所述第二行走机构(432)沿水平方向可移动地设置,以带动所述支臂开合机构(431)沿水平方向移动,并将所述车轴(4)移送至两个所述套装组件(400)之间,所述第一行走机构(420)的移动方向垂直于所述第二行走机构(432)的移动方向。The second walking mechanism (432), the second walking mechanism (432) is connected with the arm opening and closing mechanism (431), and the second walking mechanism (432) is movably arranged in the horizontal direction to drive The arm opening and closing mechanism (431) moves in the horizontal direction and transfers the axle (4) between the two sleeve components (400), and the moving direction of the first walking mechanism (420) is vertical In the moving direction of the second walking mechanism (432).
  4. 根据权利要求3所述的电力机车轮驱单元装配线,其特征在于,所述车轮套装机(20)还包括:The electric locomotive wheel drive unit assembly line according to claim 3, wherein the wheel set machine (20) further comprises:
    轮对升降机(440),所述轮对升降机(440)设置在两个所述套装组件(400)之间,所述轮对升降机(440)包括车轮托板(441),所述车轮托板(441)设置在套装有所述车轮(3)的所述车轴(4)的下方,且用于托举所述车轮(3);A wheel set elevator (440), the wheel set elevator (440) is arranged between the two set components (400), the wheel set elevator (440) includes a wheel support plate (441), the wheel support plate (441) It is arranged under the axle (4) on which the wheel (3) is sheathed, and is used to lift the wheel (3);
    其中,所述车轮托板(441)沿竖直方向可移动地设置,以驱动所述车轮(3)带动所述车轴(4)脱离所述支臂(4311)。Wherein, the wheel support plate (441) is movably arranged in the vertical direction to drive the wheel (3) to drive the axle (4) to leave the support arm (4311).
  5. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述车轮升降组件(200)包括升降架(201)和设置在所述升降架(201)上的车轮举升部(202),所述车轮举升部(202)用于与所述车轮(3)相接触,所述升降架(201)沿竖直方向可移动地设置,以通过所述车轮举升部(202)驱动所述车轮(3)移动;The electric locomotive wheel drive unit assembly line according to claim 1, wherein the wheel lifting assembly (200) comprises a lifting frame (201) and a wheel lifting part (202) arranged on the lifting frame (201) ), the wheel lifting portion (202) is used to contact the wheel (3), and the lifting frame (201) is movably arranged in the vertical direction to pass the wheel lifting portion (202) Drive the wheels (3) to move;
    所述齿轮箱升降组件(210)包括齿轮箱平台顶板(211),所述齿轮箱平台顶板(211)用于放置所述齿轮箱(5),所述齿轮箱平台顶板(211)沿竖直方向可移动地设置,以驱动所述齿轮箱(5)移动;The gear box lifting assembly (210) includes a gear box platform top plate (211), the gear box platform top plate (211) is used to place the gear box (5), and the gear box platform top plate (211) runs along the vertical The direction is movably set to drive the gear box (5) to move;
    所述电机升降组件(220)包括电机平台顶板(221),所述电机平台顶板(221)用于放置所述电机(6),所述电机平台顶板(221)沿竖直方向可移动地设置,以驱动所述电机(6)移动;The motor lifting assembly (220) includes a motor platform top plate (221), the motor platform top plate (221) is used to place the motor (6), the motor platform top plate (221) is movably arranged in the vertical direction , To drive the motor (6) to move;
    其中,所述车轮举升部(202)、所述齿轮箱平台顶板(211)以及所述电机平台顶板(221)均间隔设置。Wherein, the wheel lifting portion (202), the gearbox platform top plate (211) and the motor platform top plate (221) are all arranged at intervals.
  6. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述电力机车轮驱单元装配线还包括抱轴箱立式组装升降机(40),所述抱轴箱立式组装升降机(40)设置在所述齿轮套装机(10)与所述车轮套装机(20)之间,所述抱轴箱立式组装升降机(40)包括:The electric locomotive wheel drive unit assembly line according to claim 1, characterized in that, the electric locomotive wheel drive unit assembly line further comprises an axle box vertical assembly elevator (40), and the axle box vertical assembly elevator (40) ) Is arranged between the gear set machine (10) and the wheel set machine (20), and the axle-holding box vertical assembly elevator (40) includes:
    支撑架(300);Support frame (300);
    举升件(310),所述举升件(310)相对于所述支撑架(300)可移动地设置,所述举升件(310)包括承载平台(311),所述承载平台(311)用于支撑所述车轴(4),以待抱轴箱安装到安装有所述齿轮(7)的所述车轴(4)上,所述承载平台(311)上设置 有避让空间(312),所述避让空间(312)用于供所述车轴(4)穿过;A lifting member (310), the lifting member (310) is movably arranged relative to the support frame (300), the lifting member (310) includes a bearing platform (311), and the bearing platform (311) ) Is used to support the axle (4) to be mounted on the axle (4) with the gear (7) installed on the axle-holding box, and an escape space (312) is provided on the carrying platform (311) , The avoidance space (312) is used for the axle (4) to pass through;
    动力升降机构(320),所述动力升降机构(320)位于所述承载平台(311)的下方,且与所述举升件(310)驱动连接,以驱动所述举升件(310)带动所述车轴(4)移动;A power lifting mechanism (320), the power lifting mechanism (320) is located below the carrying platform (311), and is drivingly connected with the lifting member (310) to drive the lifting member (310) to drive The axle (4) moves;
    其中,所述举升件(310)还包括容纳空间(313),所述容纳空间(313)与所述避让空间(312)相连通,以使所述车轴(4)的部分位于所述容纳空间(313)内。Wherein, the lifting member (310) further includes an accommodation space (313), and the accommodation space (313) is in communication with the avoiding space (312), so that a part of the axle (4) is located in the accommodation space (313). Inside the space (313).
  7. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述电力机车轮驱单元装配线还包括跑合试验台(50),所述跑合试验台(50)设置在所述组装升降机(30)远离所述车轮套装机(20)的一侧,所述跑合试验台(50)包括:The electric locomotive wheel drive unit assembly line according to claim 1, wherein the electric locomotive wheel drive unit assembly line further comprises a running-in test bench (50), and the running-in test bench (50) is set in the assembly The side of the elevator (30) far away from the wheel set machine (20), and the running-in test bench (50) includes:
    基底(100),所述基底(100)上设置有容纳凹槽(101);A substrate (100), on which a receiving groove (101) is provided;
    升降平台(110),所述升降平台(110)用于支撑所述电力机车驱动单元(1),所述升降平台(110)沿所述容纳凹槽(101)的高度方向可移动地设置,以具有与所述容纳凹槽(101)的槽口相平齐的第一位置和位于所述容纳凹槽(101)内部的第二位置;An elevating platform (110), the elevating platform (110) is used to support the electric locomotive drive unit (1), the elevating platform (110) is movably arranged along the height direction of the containing groove (101), To have a first position flush with the notch of the receiving groove (101) and a second position located inside the receiving groove (101);
    跑合试验台(120),所述跑合试验台(120)设置在所述容纳凹槽(101)内,所述跑合试验台(120)包括支撑座(121),所述支撑座(121)用于与所述电力机车驱动单元(1)的轴箱(2)相连接;Running-in test bench (120), the running-in test bench (120) is arranged in the receiving groove (101), the running-in test bench (120) includes a support seat (121), the support seat ( 121) Used to connect with the axle box (2) of the electric locomotive drive unit (1);
    其中,当所述升降平台(110)位于所述第一位置时,所述支撑座(121)与所述轴箱(2)相分离,当所述升降平台(110)位于所述第二位置时,所述支撑座(121)与所述轴箱(2)相连接,以对所述电力机车驱动单元(1)进行跑合试验。Wherein, when the lifting platform (110) is located in the first position, the support seat (121) is separated from the axle box (2), and when the lifting platform (110) is located in the second position At this time, the support seat (121) is connected with the axle box (2) to perform a running-in test on the electric locomotive drive unit (1).
  8. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述电力机车轮驱单元装配线还包括装配机械手(60),所述装配机械手(60)包括:The electric locomotive wheel drive unit assembly line according to claim 1, wherein the electric locomotive wheel drive unit assembly line further comprises an assembly manipulator (60), and the assembly manipulator (60) comprises:
    主轨道(500),所述齿轮套装机(10)和所述车轮套装机(20)沿所述主轨道(500)的延伸方向依次设置;A main track (500), the gear set machine (10) and the wheel set machine (20) are arranged in sequence along the extension direction of the main track (500);
    横梁(510),所述横梁(510)可移动地设置在所述主轨道(500)上,所述横梁(510)包括横梁轨道(511),所述主轨道(500)的延伸方向垂直于所述横梁轨道(511)的延伸方向;A cross beam (510), the cross beam (510) is movably disposed on the main rail (500), the cross beam (510) includes a cross beam rail (511), and the extension direction of the main rail (500) is perpendicular to The extending direction of the beam rail (511);
    溜板(520),所述溜板(520)设置在所述横梁轨道(511)上;A sliding plate (520), the sliding plate (520) is arranged on the beam track (511);
    横向行走机构(530),所述横向行走机构(530)与所述溜板(520)相连接,且相对于所述横梁轨道(511)可移动地设置,以驱动所述溜板(520)沿所述横梁轨道(511)移动;A transverse running mechanism (530), the transverse running mechanism (530) is connected to the slide plate (520), and is movably arranged relative to the beam rail (511) to drive the slide plate (520) Move along the beam track (511);
    升降机构(540),所述升降机构(540)与所述溜板(520)相连接,所述升降机构 (540)包括滑枕(541),所述滑枕(541)沿竖直方向相对于所述溜板(520)可移动地设置;A lifting mechanism (540), the lifting mechanism (540) is connected to the sliding plate (520), the lifting mechanism (540) includes a ram (541), the ram (541) is opposed in a vertical direction Movably arranged on the sliding plate (520);
    拾取机构(550),所述拾取机构(550)与所述滑枕(541)相连接,所述拾取机构(550)包括夹爪件,所述夹爪件相对于所述滑枕(541)位置可调节地设置;A picking mechanism (550), the picking mechanism (550) is connected to the ram (541), the picking mechanism (550) includes a clamping claw member, the clamping claw member is opposite to the ram (541) Adjustable position setting;
    其中,所述夹爪件用于爪取所述车轴(4)、所述车轮(3)、所述齿轮(7)或装配有所述齿轮(7)的所述车轴(4)。Wherein, the clamping claw member is used to claw the axle (4), the wheel (3), the gear (7) or the axle (4) equipped with the gear (7).
  9. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述电力机车轮驱单元装配线还包括打磨输送线(70),所述打磨输送线(70)设置在所述齿轮套装机(10)远离所述车轮套装机(20)的一侧,所述打磨输送线(70)包括:The electric locomotive wheel drive unit assembly line according to claim 1, wherein the electric locomotive wheel drive unit assembly line further comprises a polishing conveyor line (70), and the polishing conveyor line (70) is arranged on the gear set machine (10) On the side away from the wheel set machine (20), the polishing conveyor line (70) includes:
    第一输送线(71),所述第一输送线(71)用于输送齿轮(7),以使所述齿轮(7)在所述第一输送线(71)进行打磨;A first conveying line (71), the first conveying line (71) is used to convey the gear (7), so that the gear (7) is polished on the first conveying line (71);
    第二输送线(72),所述第二输送线(72)与所述第一输送线(71)并排设置,所述第二输送线(72)用于输送车轮(3),以使所述车轮(3)在所述第二输送线(72)进行打磨;The second conveying line (72), the second conveying line (72) and the first conveying line (71) are arranged side by side, and the second conveying line (72) is used to convey the wheels (3) so that the The wheels (3) are polished on the second conveyor line (72);
    第一旋转机构(73),所述第一旋转机构(73)设置在所述第一输送线(71)上,且位于所述第一旋转机构(73)的中部,所述第一旋转机构(73)用于驱动所述齿轮(7)旋转180°;The first rotating mechanism (73), the first rotating mechanism (73) is arranged on the first conveying line (71), and is located in the middle of the first rotating mechanism (73), the first rotating mechanism (73) Used to drive the gear (7) to rotate 180°;
    第二旋转机构(74),所述第二旋转机构(74)设置在所述第二输送线(72)上,且位于所述第二旋转机构(74)的中部,所述第二旋转机构(74)用于驱动所述车轮(3)旋转180°。The second rotating mechanism (74), the second rotating mechanism (74) is arranged on the second conveying line (72) and located in the middle of the second rotating mechanism (74), the second rotating mechanism (74) is used to drive the wheel (3) to rotate 180°.
  10. 根据权利要求1所述的电力机车轮驱单元装配线,其特征在于,所述电力机车轮驱单元装配线还包括:The electric locomotive wheel drive unit assembly line according to claim 1, wherein the electric locomotive wheel drive unit assembly line further comprises:
    地面轨道(80),所述地面轨道(80)沿预设轨迹延伸,所述组装升降机(30)的至少部分设置在所述地面轨道(80)的下方,以使所述车轮(3)带动所述车轴(4)沿所述地面轨道(80)移动至所述车轮升降组件(200)上。A ground rail (80), the ground rail (80) extends along a preset trajectory, and at least part of the assembly elevator (30) is arranged below the ground rail (80) so that the wheels (3) can drive The axle (4) moves along the ground rail (80) to the wheel lifting assembly (200).
PCT/CN2020/125541 2019-11-15 2020-10-30 Assembly line for electric locomotive wheel driving unit WO2021093617A1 (en)

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CN115229511A (en) * 2022-08-12 2022-10-25 厦门航天思尔特机器人系统股份公司 Transformer conservator production line
CN115255918A (en) * 2022-07-29 2022-11-01 中国第一汽车股份有限公司 Disconnected drive axle main reducer assembly assembling device and method
CN115367665A (en) * 2022-09-02 2022-11-22 国网新源控股有限公司 Operation and maintenance device based on high-voltage power distribution cabinet
CN117359274A (en) * 2023-10-31 2024-01-09 爱博特新能源科技江苏有限公司 Automatic equipment of new energy automobile fills electric pile

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CN115367665B (en) * 2022-09-02 2023-09-26 国网新源控股有限公司 Operation and maintenance device based on high-voltage power distribution cabinet
CN117359274A (en) * 2023-10-31 2024-01-09 爱博特新能源科技江苏有限公司 Automatic equipment of new energy automobile fills electric pile
CN117359274B (en) * 2023-10-31 2024-03-29 爱博特新能源科技江苏有限公司 Automatic equipment of new energy automobile fills electric pile

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CN111906531B (en) 2022-02-11

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