WO2021093615A1 - Wheel sleeving machine of electric locomotive wheel drive unit - Google Patents

Wheel sleeving machine of electric locomotive wheel drive unit Download PDF

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Publication number
WO2021093615A1
WO2021093615A1 PCT/CN2020/125526 CN2020125526W WO2021093615A1 WO 2021093615 A1 WO2021093615 A1 WO 2021093615A1 CN 2020125526 W CN2020125526 W CN 2020125526W WO 2021093615 A1 WO2021093615 A1 WO 2021093615A1
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WO
WIPO (PCT)
Prior art keywords
wheel
elevator
electric locomotive
wheel set
drive unit
Prior art date
Application number
PCT/CN2020/125526
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French (fr)
Chinese (zh)
Inventor
耿海路
庞尔胜
孙志宏
冯柳
姚猛
Original Assignee
中车大同电力机车有限公司
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Filing date
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Application filed by 中车大同电力机车有限公司 filed Critical 中车大同电力机车有限公司
Publication of WO2021093615A1 publication Critical patent/WO2021093615A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B31/00Apparatus or tools for assembling or disassembling wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/28Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions

Definitions

  • the present disclosure relates to the technical field of electric locomotives, and in particular to a wheel set machine of an electric locomotive wheel drive unit.
  • the press-fitting of the wheel of the electric locomotive wheel drive unit is to put the wheel on the axle after the inner hole of the wheel is polished, and then transfer to the press-fitting process.
  • this work was basically done by hoisting the wheel by the crane and manually positioning the wheel on the axle. This operation can only fit one wheel at a time, and the axle needs to be fixed.
  • the whole process requires driving and manpower. The whole process is not only Time-consuming, labor-intensive, and labor-intensive.
  • a main purpose of the present disclosure is to overcome at least one of the above-mentioned drawbacks of the prior art and provide a wheel set machine for the wheel drive unit of an electric locomotive.
  • the invention provides a wheel set machine of an electric locomotive wheel drive unit, which includes a set assembly, and the set assembly includes:
  • the wheel fixed lifting mechanism includes a fixing frame and a first driving part.
  • the fixing frame is used to support the wheels of the electric locomotive wheel drive unit.
  • the first driving part is drivingly connected with the fixing frame to drive the fixing frame to move in the vertical direction. ;
  • a first running mechanism the first running mechanism is connected to the wheel fixed lifting mechanism, and the first running mechanism is movably arranged in a horizontal direction to drive the wheel fixed lifting mechanism to move in the horizontal direction;
  • the set components are arranged in pairs, and the two set components arranged in pairs are arranged opposite to each other, and the axles of the electric locomotive wheel drive unit are placed between the two set components, so that when the two first traveling mechanisms are relatively close, the two Two wheels on a fixed frame are sleeved on the axle.
  • the wheel fixing lifting mechanism further includes a bottom plate
  • the first walking mechanism includes:
  • the walking bottom plate is connected with the wheel fixed lifting mechanism
  • the reducer is set on the traveling bottom plate
  • the rack is arranged on the bottom plate, and the gear is meshed with the rack, so that when the gear moves along the rack, the traveling bottom plate moves along the bottom plate.
  • the wheel set machine of the electric locomotive wheel drive unit further includes a wheel set transfer vehicle, the wheel set transfer vehicle and the two set components are arranged at intervals, and the wheel set transfer vehicle includes:
  • Support arm opening and closing mechanism the support arm opening and closing mechanism includes a support arm, the support arm is used to support the axle;
  • the second walking mechanism, the second walking mechanism is connected with the arm opening and closing mechanism, and the second walking mechanism is movably arranged in the horizontal direction to drive the arm opening and closing mechanism to move in the horizontal direction and transfer the axles to the two sets Between the components, the moving direction of the first walking mechanism is perpendicular to the moving direction of the second walking mechanism.
  • the arms are arranged in pairs, and the arm opening and closing mechanism further includes:
  • the lifting board is provided with a supporting arm guide rail, and the two supporting arms in a pair are movably arranged along the supporting arm guide rail;
  • the support arm servo motor and support arm reducer are both set on the lifting plate;
  • the ball screw, the support arm reducer and the ball screw are drivingly connected, and the ball screw is rotatably arranged on the support arm to drive the support arm to move along the support arm guide rail;
  • the support arm servo motor, the support arm reducer and the ball screw are all arranged in pairs to drive the pair of two support arms to move.
  • the wheel set transfer vehicle further includes:
  • the support arm column is connected with the second walking mechanism, the support arm column is provided with a support arm column guide rail, and the lifting plate is arranged on the support arm column guide rail, so that the support arm opening and closing mechanism is connected to the second walking mechanism through the support arm column.
  • the walking mechanism is connected;
  • the second driving part, the second driving part is arranged on the support arm column, and the second driving part is drivingly connected with the lifting plate to drive the lifting plate to move in the vertical direction.
  • the wheel set transfer vehicle further includes a connecting base plate, a base plate guide rail and a base plate rack are arranged on the connecting base plate, the support arm column is arranged on the base plate guide rail, and the second walking mechanism includes:
  • the driving motor and the driving gear are drivingly connected with the driving gear, and the driving gear meshes with the bottom plate rack, so that when the driving gear moves along the bottom plate rack, the second traveling mechanism drives the support arm column to move along the bottom plate guide rail.
  • the set assembly and the wheel set transfer vehicle are arranged on the same horizontal plane.
  • the wheel set machine of the electric locomotive wheel drive unit further includes:
  • a wheel set elevator the wheel set elevator is arranged between two package components, the wheel set elevator includes a wheel support plate, the wheel support plate is arranged under the axle of the packaged wheel, and is used for lifting the wheel;
  • the wheel support plate is movably arranged in the vertical direction to drive the wheel to drive the axle to move.
  • the wheel set elevators are arranged in pairs, the two pair of wheel elevators are respectively arranged below the two wheels, and the two wheel support plates of the two wheel set elevators are the first wheel supports. Plate and second wheel support plate;
  • the first wheel pallet is provided with a single track for being opposite to the ground single track
  • the second wheel pallet is provided with multiple tracks for being opposite to the second multi-track.
  • the wheel set elevator further includes:
  • Elevator fixing frame the elevator fixing frame is used to set inside the foundation, and the screw nut is set on the elevator fixing frame;
  • the wheel support plate is arranged on the lifting ram, and the lifting ram is movably arranged on the fixed frame of the elevator in the vertical direction;
  • the elevator servo motor and elevator reducer the elevator reducer is set on the lifting ram;
  • the elevator ball screw, the elevator reducer and the elevator ball screw are drivingly connected, and the elevator ball screw is rotatably installed in the screw nut.
  • the wheel set machine of the electric locomotive wheel drive unit of the present invention can quickly install two wheels on the axle through the paired two set components, the overall operation efficiency is high, and the degree of automation is relatively high.
  • Fig. 1 is a schematic structural diagram of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 2 is a schematic structural diagram from a first perspective of a set assembly of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • Fig. 3 is a schematic structural view from a second perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 4 is a schematic structural view from a third perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 5 is a schematic structural view from a first view angle of a wheel fixing lifting mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 6 is a schematic structural diagram from a second perspective of a wheel fixing and lifting mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 7 is a schematic structural view from a third perspective of a wheel fixing lifting mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 8 is a schematic structural diagram from a first view angle of a first traveling mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 9 is a schematic structural view from a second perspective of the first traveling mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 10 is a schematic structural view from a first perspective of the bottom plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 11 is a schematic structural view from a second perspective of the bottom plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 12 is a schematic structural view from a first perspective of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • Fig. 13 is a schematic structural diagram from a second perspective of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • Fig. 14 is a schematic structural diagram from a third perspective of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • 15 is a partial structural diagram of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • Fig. 16 is a schematic structural view from a first view angle of the arm opening and closing mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 17 is a schematic structural view from a second perspective of the arm opening and closing mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 18 is a schematic structural view from a third perspective of the arm opening and closing mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 19 is a schematic structural view from a first view angle of a support arm post of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 20 is a schematic structural view from a second view angle of an arm post of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 21 is a schematic structural view from a third perspective of a support arm post of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 22 is a schematic structural view from a first view angle of a connecting base plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 23 is a schematic structural view from a second perspective of the connection base plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 24 is a schematic structural diagram from a first perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 25 is a partially enlarged schematic structural view of a wheel set elevator of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment
  • Fig. 26 is a schematic structural diagram from a second perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment
  • Fig. 27 is a schematic structural diagram from a third perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment.
  • An embodiment of the present invention provides a wheel set machine of an electric locomotive wheel drive unit. Please refer to FIGS. 1 to 27.
  • the wheel set machine of the electric locomotive wheel drive unit includes a set assembly 400, and the set assembly 400 includes: a fixed wheel lifter
  • the mechanism 410, the wheel fixing and lifting mechanism 410 includes a fixing frame 411 and a first driving part 412.
  • the fixing frame 411 is used to support the wheels 3 of the electric locomotive wheel drive unit.
  • the first driving part 412 is drivingly connected with the fixing frame 411 to drive the fixing frame 411 moves in the vertical direction; the first running mechanism 420, the first running mechanism 420 is connected to the wheel fixed lifting mechanism 410, the first running mechanism 420 is movably arranged in the horizontal direction to drive the wheel fixed lifting mechanism 410 in the horizontal direction Mobile; wherein the set components 400 are arranged in pairs, the two set components 400 are arranged in pairs, and the axles 4 of the electric locomotive wheel drive unit are placed between the two sets of components 400, so as to travel on the two first When the mechanism 420 is relatively close, the two wheels 3 on the two fixing frames 411 are sleeved on the axle 4.
  • the wheel set machine of the electric locomotive wheel drive unit can quickly install two wheels 3 on the axle 4 through the paired two set assemblies 400, the overall operation efficiency is high, and the degree of automation is relatively high.
  • the first driving part 412 drives the fixing frame 411 to drive the wheels 3 to adjust the height direction, and the movement of the first traveling mechanism 420 in the horizontal direction drives the wheel fixing and lifting mechanism 410 to quickly install the wheels 3 on the axle 4.
  • the two sets of components 400 operate synchronously, so as to complete the synchronous installation of the two wheels 3.
  • the wheel fixing lifting mechanism 410 further includes a bottom plate 414
  • the first running mechanism 420 includes: a running bottom plate 421 connected to the wheel fixing lifting mechanism 410; a second servo motor 422 and a speed reducer 423, reducing speed
  • the gear 423 is arranged on the traveling bottom plate 421; the gear 424, the speed reducer 423 and the gear 424 are drivingly connected; the rack 425, the rack 425 are arranged on the bottom plate 414, and the gear 424 meshes with the rack 425 so that the gear 424 runs along the rack When 425 moves, the traveling bottom plate 421 moves along the bottom plate 414.
  • the second servo motor 422 is connected to the speed reducer 423, and the speed reducer 423 drives the gear 424 to rotate.
  • the rack 425 is fixed on the bottom plate 414, so that the gear 424 can move along the rack 425 while rotating, thereby driving it to move.
  • the bottom plate 421 moves along the bottom plate 414.
  • the wheel fixing and lifting mechanism 410 further includes a column 413, a column guide 4131 is provided on the column 413, a fixing frame slider 4111 that is adapted to the column guide 4131 is provided on the fixing frame 411, and a first driving part 412 It includes a first servo motor 4121 and an elevator 4122.
  • the first servo motor 4121 is drivingly connected to the elevator 4122, and the elevator 4122 is connected to the fixing frame 411.
  • the bottom plate 414 is provided with a bottom plate guide 4141, and the traveling bottom plate 421 moves along the bottom plate guide 4141.
  • the first servo motor 4121 is drivingly connected to the elevator 4122, and the elevator 4122 drives the fixed frame 411 to move up and down relative to the column 413.
  • the elevator 4122 can be a gear structure or a screw nut structure.
  • the wheel set machine of the electric locomotive wheel drive unit also includes a wheel set transfer vehicle 430.
  • the wheel set transfer vehicle 430 and the two set components 400 are spaced apart from each other.
  • the wheel set transfer vehicle 430 includes: a support arm
  • the opening and closing mechanism 431, the arm opening and closing mechanism 431 includes a support arm 4311, the support arm 4311 is used to support the axle 4;
  • the second walking mechanism 432, the second walking mechanism 432 is connected with the arm opening and closing mechanism 431, the second walking mechanism 432 is movably arranged in the horizontal direction to drive the arm opening and closing mechanism 431 to move in the horizontal direction and to transfer the axle 4 between the two sets of components 400.
  • the moving direction of the first traveling mechanism 420 is perpendicular to the second traveling mechanism 432's moving direction.
  • the wheel set transfer cart 430 is used to move the axle 4 between the two set assemblies 400, the second traveling mechanism 432 is a driving member, and the driving arm opening and closing mechanism 431 drives the axle 4 to move.
  • the support arms 4311 are arranged in pairs, and the support arm opening and closing mechanism 431 also includes: a lifting plate 4316.
  • the lifting plate 4316 is provided with a support arm guide rail 4312, and the two support arms 4311 in a pair are both It is movably arranged along the arm guide rail 4312; the arm servo motor 4313 and the arm reducer 4314 are all arranged on the lifting plate 4316; the ball screw 4315, the arm reducer 4314 and the ball screw 4315 are drivingly connected, and the ball screw
  • the lever 4315 is rotatably arranged on the support arm 4311 to drive the support arm 4311 to move along the support arm guide rail 4312; wherein the support arm servo motor 4313, the support arm reducer 4314 and the ball screw 4315 are all arranged in pairs to drive The pair of two arms 4311 move.
  • the arm servo motor 4313 drives the ball screw 4315 to rotate through the arm reducer 4314. Because the ball screw 4315 is a relatively fixed part, when the ball screw 4315 rotates, the arm 4311 will move along the ball screw 4315. Adjust the distance between the two arms 4311.
  • the wheel set transfer vehicle 430 further includes: an arm upright column 433 connected to the second traveling mechanism 432, an arm upright guide rail 4331 is provided on the arm upright column 433, and a lifting plate 4316 is arranged on the On the arm upright guide rail 4331, so that the arm opening and closing mechanism 431 is connected to the second traveling mechanism 432 through the arm upright column 433; the second driving part 434, the second driving part 434 is arranged on the arm upright column 433, the second The driving part 434 is drivingly connected with the lifting plate 4316 to drive the lifting plate 4316 to move in the vertical direction.
  • the second driving part 434 includes a lifting plate motor 4341 and a lifting plate lifting mechanism 4342.
  • the lifting plate lifting mechanism 4342 is a gear mechanism or a screw nut mechanism, which drives the lifting plate 4316 to drive the two support arms 4311 to move in the vertical direction. .
  • the wheel set transfer vehicle 430 further includes a connecting base plate 435, on which a base plate guide 4351 and a base plate rack 4352 are arranged, the support arm upright 433 is arranged on the base plate guide 4351, and the second walking mechanism 432 includes:
  • the driving motor and the driving gear are drivingly connected to the driving gear.
  • the driving gear meshes with the bottom plate rack 4352, so that when the driving gear moves along the bottom plate rack 4352, the second traveling mechanism 432 drives the support arm column 433 along the bottom plate guide 4351 mobile.
  • the second traveling mechanism 432 relies on the interaction between the driving gear and the bottom plate rack 4352 to move along the connecting bottom plate 435, so that the wheel set transfer cart 430 moves in a direction approaching or away from the set assembly 400.
  • the set assembly 400 and the wheel set transfer vehicle 430 are arranged on the same horizontal plane.
  • the moving position of the wheel set transfer vehicle 430 may be determined by the displacement sensor 460, and of course, the moving position of the set assembly 400 may also be determined by the displacement sensor.
  • the wheel set machine of the electric locomotive wheel drive unit further includes: a wheel set elevator 440, the wheel set elevator 440 is arranged between the two set components 400, the wheel set elevator 440 includes a wheel support plate 441,
  • the wheel support plate 441 is arranged under the axle 4 on which the wheel 3 is sheathed, and is used to lift the wheel 3; wherein the wheel support plate 441 is movably arranged in the vertical direction to drive the wheel 3 to drive the axle 4 to move.
  • the wheel set elevator 440 is used to lift the wheels 3 mounted on the axle 4 to a certain height, so as to perform subsequent operations.
  • the wheel set elevators 440 are arranged in pairs, the two pair of wheel elevators 440 are respectively arranged below the two wheels 3, and the two wheel support plates 441 of the two wheel set elevators 440 are respectively the first A wheel support plate and a second wheel support plate; wherein, the first wheel support plate is provided with a single track for connecting with the ground single track, and the second wheel support plate is provided with multiple tracks for connecting with the second multi track.
  • the first wheel support plate and the second wheel support plate lift the installed wheels 3 to a certain height. When the other parts are moved away, the first wheel support plate and the second wheel support plate move downwards until they reach the ground rail. They are connected to each other, so that the wheels 3 can move along the track to the next station, such as the wheelset turntable 450.
  • the wheel set elevator 440 also includes: an elevator fixing frame 442, which is used to be installed inside the foundation, a nut is arranged on the elevator fixing frame 442; a lifting ram 443, and a wheel support plate 441 is arranged on On the lifting ram 443, the lifting ram 443 is movably arranged on the elevator fixing frame 442 in the vertical direction; the elevator servo motor 444 and the elevator reducer 445 are arranged on the elevator ram 443; the elevator ball wire The bar 446, the elevator reducer 445 and the elevator ball screw 446 are drivingly connected, and the elevator ball screw 446 is rotatably inserted in the screw nut.
  • the elevator servo motor 444 drives the elevator ball screw 446 to rotate through the elevator reducer 445. Because the screw nut is fixed on the elevator fixing frame 442, the elevator ball screw 446 realizes linear movement while rotating, thereby driving the elevator ram 443 to move . Wherein, the relative sliding between the lifting ram 443 and the elevator fixing frame 442 is realized by the guide rail 447 and the sliding block.
  • the arm opening and closing mechanism 431 of the wheel set transfer vehicle 430 adjusts the distance of the arm 4311 according to different locomotive axles, and the manipulator places the axle on the arm 4311 and lifts the axle to a designated center height.
  • the second traveling mechanism 432 brings the axle to the same axis as the set assembly 400, and waits for the wheels to be set.
  • the pre-set wheels are placed on the wheel fixed lifting mechanism 410 by the manipulator, and the precise positioning mechanism 415 sends a signal to the PLC to make the lifting distance command, and lifts to the required height.
  • the first traveling mechanism 420 walks and sets the wheel on the axle waiting for the wheel set.
  • the wheel set transfer vehicle 430 transports the locomotive axle with wheels to the wheel press-fitting station, and waits for the wheel press-fitting to be completed, it will be brought back to the axis of the set machine.
  • the wheel set elevator 440 rises, holding the wheels to the highest position, the wheel set transfer vehicle 430 moves forward, the wheel set elevator 440 descends, and the wheel set is placed on the track and rolled to the wheel set turntable 450 to turn to the next station.
  • the wheels were basically hoisted by the crane, and then manually positioned and placed on the axle of the wheel drive unit of the electric locomotive.
  • the crane was hoisted to the wheel pressing station, and after the pressing was completed, the wheel was placed on the shaft of the wheel drive unit of the electric locomotive.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Structural Engineering (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

A wheel sleeving machine of an electric locomotive wheel drive unit, the wheel sleeving machine comprising sleeving assemblies (400), the sleeving assemblies (400) comprise wheel fixing and lifting mechanisms (410) and first traveling mechanisms (420), the wheel fixing and lifting mechanisms (410) comprise fixing frames (411) and first driving parts (412), the fixing frames (411) are used for supporting wheels (3) of the electric locomotive wheel drive unit, the first driving parts (412) are in driving connection with the fixing frame (411) so as to drive the fixing frames (411) to move in the vertical direction, the first traveling mechanisms (420) are connected to the wheel fixing and lifting mechanisms (410), and the first traveling mechanisms (420) are movably arranged in the horizontal direction so as to drive the wheel fixing and lifting mechanisms (410) to move in the horizontal direction; and the sleeving assemblies (400) are arranged in pairs, the two sleeving assemblies (400) arranged in pairs are oppositely arranged, and an axle (4) of the electric locomotive wheel drive unit is placed between the two sleeving assemblies (400), such that when the two first traveling mechanisms (420) face and are close to each other, the two wheels (3) on the two fixing frames (411) are arranged on the axle (4) in a sleeving manner.

Description

电力机车轮驱单元的车轮套装机Wheel set machine of electric locomotive wheel drive unit
交叉引用cross reference
本公开要求于2019年11月15日提交的申请号为201911116045.4、名称为“电力机车轮驱单元的车轮套装机”的中国专利申请的优先权,该中国专利申请的全部内容通过引用全部并入本文。This disclosure claims the priority of a Chinese patent application filed on November 15, 2019 with the application number 201911116045.4 and titled "Wheel set machine for electric locomotive wheel drive unit", and the entire content of the Chinese patent application is incorporated by reference in its entirety. This article.
技术领域Technical field
本公开涉及电力机车技术领域,尤其涉及一种电力机车轮驱单元的车轮套装机。The present disclosure relates to the technical field of electric locomotives, and in particular to a wheel set machine of an electric locomotive wheel drive unit.
背景技术Background technique
电力机车轮驱单元车轮的压装是在车轮内孔打磨完成后,再将车轮套装在车轴上,并转运到压装工序。在以往这个工作基本都是由行车吊着车轮再由人工手动定位将车轮套装在轴上,这样的操作一次只能套装一个车轮,而且车轴还需要固定,全程都需要行车和人力,整个过程不仅费时费力,更耗费人工。The press-fitting of the wheel of the electric locomotive wheel drive unit is to put the wheel on the axle after the inner hole of the wheel is polished, and then transfer to the press-fitting process. In the past, this work was basically done by hoisting the wheel by the crane and manually positioning the wheel on the axle. This operation can only fit one wheel at a time, and the axle needs to be fixed. The whole process requires driving and manpower. The whole process is not only Time-consuming, labor-intensive, and labor-intensive.
发明内容Summary of the invention
本公开的一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种电力机车轮驱单元的车轮套装机。A main purpose of the present disclosure is to overcome at least one of the above-mentioned drawbacks of the prior art and provide a wheel set machine for the wheel drive unit of an electric locomotive.
本发明提供了一种电力机车轮驱单元的车轮套装机,包括套装组件,套装组件包括:The invention provides a wheel set machine of an electric locomotive wheel drive unit, which includes a set assembly, and the set assembly includes:
车轮固定升降机构,车轮固定升降机构包括固定架和第一驱动部,固定架用于支撑电力机车轮驱单元的车轮,第一驱动部与固定架驱动连接,以驱动固定架沿竖直方向移动;Wheel fixed lifting mechanism. The wheel fixed lifting mechanism includes a fixing frame and a first driving part. The fixing frame is used to support the wheels of the electric locomotive wheel drive unit. The first driving part is drivingly connected with the fixing frame to drive the fixing frame to move in the vertical direction. ;
第一行走机构,第一行走机构与车轮固定升降机构相连接,第一行走机构沿水平方向可移动地设置,以带动车轮固定升降机构沿水平方向移动;A first running mechanism, the first running mechanism is connected to the wheel fixed lifting mechanism, and the first running mechanism is movably arranged in a horizontal direction to drive the wheel fixed lifting mechanism to move in the horizontal direction;
其中,套装组件成对设置,成对设置的两个套装组件相对设置,且两个套装组件之间用于放置电力机车轮驱单元的车轴,以在两个第一行走机构相对靠近时,两个固定架上的两个车轮套装到车轴上。Wherein, the set components are arranged in pairs, and the two set components arranged in pairs are arranged opposite to each other, and the axles of the electric locomotive wheel drive unit are placed between the two set components, so that when the two first traveling mechanisms are relatively close, the two Two wheels on a fixed frame are sleeved on the axle.
在本发明的一个实施例中,车轮固定升降机构还包括底板,第一行走机构包括:In an embodiment of the present invention, the wheel fixing lifting mechanism further includes a bottom plate, and the first walking mechanism includes:
走行底板,走行底板与车轮固定升降机构相连接;The walking bottom plate is connected with the wheel fixed lifting mechanism;
伺服电机和减速机,减速机设置在走行底板上;Servo motor and reducer, the reducer is set on the traveling bottom plate;
齿轮,减速机与齿轮驱动连接;Gear, reducer and gear drive connection;
齿条,齿条设置在底板上,齿轮与齿条相啮合,以在齿轮沿齿条移动时,走行底板沿底板移动。The rack is arranged on the bottom plate, and the gear is meshed with the rack, so that when the gear moves along the rack, the traveling bottom plate moves along the bottom plate.
在本发明的一个实施例中,电力机车轮驱单元的车轮套装机还包括车轮套装转运车,车轮套装转运车与两个套装组件均间隔设置,车轮套装转运车包括:In an embodiment of the present invention, the wheel set machine of the electric locomotive wheel drive unit further includes a wheel set transfer vehicle, the wheel set transfer vehicle and the two set components are arranged at intervals, and the wheel set transfer vehicle includes:
支臂开合机构,支臂开合机构包括支臂,支臂用于支撑车轴;Support arm opening and closing mechanism, the support arm opening and closing mechanism includes a support arm, the support arm is used to support the axle;
第二行走机构,第二行走机构与支臂开合机构相连接,第二行走机构沿水平方向可移动地设置,以带动支臂开合机构沿水平方向移动,并将车轴移送至两个套装组件之间,第一行走机构的移动方向垂直于第二行走机构的移动方向。The second walking mechanism, the second walking mechanism is connected with the arm opening and closing mechanism, and the second walking mechanism is movably arranged in the horizontal direction to drive the arm opening and closing mechanism to move in the horizontal direction and transfer the axles to the two sets Between the components, the moving direction of the first walking mechanism is perpendicular to the moving direction of the second walking mechanism.
在本发明的一个实施例中,支臂成对的设置,支臂开合机构还包括:In an embodiment of the present invention, the arms are arranged in pairs, and the arm opening and closing mechanism further includes:
升降板,升降板上设置有支臂导轨,成对的两个支臂均沿支臂导轨可移动地设置;Lifting board, the lifting board is provided with a supporting arm guide rail, and the two supporting arms in a pair are movably arranged along the supporting arm guide rail;
支臂伺服电机和支臂减速机,均设置在升降板上;The support arm servo motor and support arm reducer are both set on the lifting plate;
滚珠丝杠,支臂减速机与滚珠丝杠驱动连接,滚珠丝杠可转动地设置在支臂上,以驱动支臂沿支臂导轨移动;The ball screw, the support arm reducer and the ball screw are drivingly connected, and the ball screw is rotatably arranged on the support arm to drive the support arm to move along the support arm guide rail;
其中,支臂伺服电机、支臂减速机以及滚珠丝杠均成对设置,以驱动成对的两个支臂移动。Among them, the support arm servo motor, the support arm reducer and the ball screw are all arranged in pairs to drive the pair of two support arms to move.
在本发明的一个实施例中,车轮套装转运车还包括:In an embodiment of the present invention, the wheel set transfer vehicle further includes:
支臂立柱,支臂立柱与第二行走机构相连接,支臂立柱上设置有支臂立柱导轨,升降板设置在支臂立柱导轨上,以使支臂开合机构通过支臂立柱与第二行走机构相连接;The support arm column is connected with the second walking mechanism, the support arm column is provided with a support arm column guide rail, and the lifting plate is arranged on the support arm column guide rail, so that the support arm opening and closing mechanism is connected to the second walking mechanism through the support arm column. The walking mechanism is connected;
第二驱动部,第二驱动部设置在支臂立柱上,第二驱动部与升降板驱动连接,以驱动升降板沿竖直方向移动。The second driving part, the second driving part is arranged on the support arm column, and the second driving part is drivingly connected with the lifting plate to drive the lifting plate to move in the vertical direction.
在本发明的一个实施例中,车轮套装转运车还包括连接底板,连接底板上设置有底板导轨和底板齿条,支臂立柱设置在底板导轨上,第二行走机构包括:In an embodiment of the present invention, the wheel set transfer vehicle further includes a connecting base plate, a base plate guide rail and a base plate rack are arranged on the connecting base plate, the support arm column is arranged on the base plate guide rail, and the second walking mechanism includes:
驱动电机和驱动齿轮,驱动电机与驱动齿轮驱动连接,驱动齿轮与底板齿条相啮合,以在驱动齿轮沿底板齿条移动时,第二行走机构带动支臂立柱沿底板导轨移动。The driving motor and the driving gear are drivingly connected with the driving gear, and the driving gear meshes with the bottom plate rack, so that when the driving gear moves along the bottom plate rack, the second traveling mechanism drives the support arm column to move along the bottom plate guide rail.
在本发明的一个实施例中,套装组件和车轮套装转运车设置在同一水平面上。In an embodiment of the present invention, the set assembly and the wheel set transfer vehicle are arranged on the same horizontal plane.
在本发明的一个实施例中,电力机车轮驱单元的车轮套装机还包括:In an embodiment of the present invention, the wheel set machine of the electric locomotive wheel drive unit further includes:
轮对升降机,轮对升降机设置在两个套装组件之间,轮对升降机包括车轮托板,车轮托板设置在套装有车轮的车轴的下方,且用于托举车轮;A wheel set elevator, the wheel set elevator is arranged between two package components, the wheel set elevator includes a wheel support plate, the wheel support plate is arranged under the axle of the packaged wheel, and is used for lifting the wheel;
其中,车轮托板沿竖直方向可移动地设置,以驱动车轮带动车轴移动。Wherein, the wheel support plate is movably arranged in the vertical direction to drive the wheel to drive the axle to move.
在本发明的一个实施例中,轮对升降机成对设置,成对的两个轮对升降机分别设置在两个车轮的下方,两个轮对升降机的两个车轮托板分别为第一车轮托板和第二车轮托板;In an embodiment of the present invention, the wheel set elevators are arranged in pairs, the two pair of wheel elevators are respectively arranged below the two wheels, and the two wheel support plates of the two wheel set elevators are the first wheel supports. Plate and second wheel support plate;
其中,第一车轮托板上设置有用于与地面单轨道相对接的单轨道,第二车轮托板上设置有用于与第二多轨道相对接多轨道。Wherein, the first wheel pallet is provided with a single track for being opposite to the ground single track, and the second wheel pallet is provided with multiple tracks for being opposite to the second multi-track.
在本发明的一个实施例中,轮对升降机还包括:In an embodiment of the present invention, the wheel set elevator further includes:
升降机固定架,升降机固定架用于设置在地基内部,升降机固定架上设置有丝母;Elevator fixing frame, the elevator fixing frame is used to set inside the foundation, and the screw nut is set on the elevator fixing frame;
升降滑枕,车轮托板设置在升降滑枕上,升降滑枕沿竖直方向可移动地设置在升降机固定架上;Lifting ram, the wheel support plate is arranged on the lifting ram, and the lifting ram is movably arranged on the fixed frame of the elevator in the vertical direction;
升降机伺服电机和升降机减速机,升降机减速机设置在升降滑枕上;The elevator servo motor and elevator reducer, the elevator reducer is set on the lifting ram;
升降机滚珠丝杠,升降机减速机与升降机滚珠丝杠驱动连接,升降机滚珠丝杠可转动地穿设在丝母内。The elevator ball screw, the elevator reducer and the elevator ball screw are drivingly connected, and the elevator ball screw is rotatably installed in the screw nut.
本发明的电力机车轮驱单元的车轮套装机通过成对的两个套装组件能够将两个车轮快速地安装到车轴上,整个操作效率较高,且自动化程度相对较高。The wheel set machine of the electric locomotive wheel drive unit of the present invention can quickly install two wheels on the axle through the paired two set components, the overall operation efficiency is high, and the degree of automation is relatively high.
附图说明Description of the drawings
通过结合附图考虑以下对本公开的优选实施方式的详细说明,本公开的各种目标,特征和优点将变得更加显而易见。附图仅为本公开的示范性图解,并非一定是按比例绘制。在附图中,同样的附图标记始终表示相同或类似的部件。其中:By considering the following detailed description of the preferred embodiments of the present disclosure in conjunction with the accompanying drawings, various objectives, features, and advantages of the present disclosure will become more apparent. The drawings are merely exemplary illustrations of the present disclosure, and are not necessarily drawn to scale. In the drawings, the same reference numerals always refer to the same or similar parts. among them:
图1是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的结构示意图;Fig. 1 is a schematic structural diagram of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图2是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的套装组件的第一个视角的结构示意图;Fig. 2 is a schematic structural diagram from a first perspective of a set assembly of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图3是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的套装组件的第二个视角的结构示意图;Fig. 3 is a schematic structural view from a second perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图4是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的套装组件的第三个视角的结构示意图;Fig. 4 is a schematic structural view from a third perspective of a set assembly of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图5是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮固定升降机构的第一个视角的结构示意图;Fig. 5 is a schematic structural view from a first view angle of a wheel fixing lifting mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图6是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮固定升降机构的第二个视角的结构示意图;Fig. 6 is a schematic structural diagram from a second perspective of a wheel fixing and lifting mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图7是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮固定升降机构的第三个视角的结构示意图;Fig. 7 is a schematic structural view from a third perspective of a wheel fixing lifting mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图8是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的第一行走机构的第一个视角的结构示意图;Fig. 8 is a schematic structural diagram from a first view angle of a first traveling mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图9是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的第一行走机构的第二个视角的结构示意图;Fig. 9 is a schematic structural view from a second perspective of the first traveling mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图10是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的底板的第一个视角的结构示意图;Fig. 10 is a schematic structural view from a first perspective of the bottom plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图11是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的底板的第二个视角的结构示意图;Fig. 11 is a schematic structural view from a second perspective of the bottom plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图12是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮套装转运车的第一个视角的结构示意图;Fig. 12 is a schematic structural view from a first perspective of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图13是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮套装转运车的第二个视角的结构示意图;Fig. 13 is a schematic structural diagram from a second perspective of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图14是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮套装转运车的第三个视角的结构示意图;Fig. 14 is a schematic structural diagram from a third perspective of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图15是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的车轮套装转运车的部分结构示意图;15 is a partial structural diagram of a wheel set transfer vehicle of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图16是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的支臂开合机构的第一个视角的结构示意图;Fig. 16 is a schematic structural view from a first view angle of the arm opening and closing mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图17是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的支臂开合机构的第二个视角的结构示意图;Fig. 17 is a schematic structural view from a second perspective of the arm opening and closing mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图18是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的支臂开合机构的第三个视角的结构示意图;Fig. 18 is a schematic structural view from a third perspective of the arm opening and closing mechanism of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图19是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的支臂立柱的第一个视角的结构示意图;Fig. 19 is a schematic structural view from a first view angle of a support arm post of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图20是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的支臂立柱的第二个视角的结构示意图;Fig. 20 is a schematic structural view from a second view angle of an arm post of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图21是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的支臂立柱的第三个视角的结构示意图;Fig. 21 is a schematic structural view from a third perspective of a support arm post of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图22是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的连接底板的第一个视角的结构示意图;Fig. 22 is a schematic structural view from a first view angle of a connecting base plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图23是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的连接底板的第二个视角的结构示意图;Fig. 23 is a schematic structural view from a second perspective of the connection base plate of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图24是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的轮对升降机的第一个视角的结构示意图;Fig. 24 is a schematic structural diagram from a first perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图25是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的轮对升降机的局部放大结构示意图;Fig. 25 is a partially enlarged schematic structural view of a wheel set elevator of a wheel set machine of a wheel drive unit of an electric locomotive according to an exemplary embodiment;
图26是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的轮对升降机的第二个视角的结构示意图;Fig. 26 is a schematic structural diagram from a second perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment;
图27是根据一示例性实施方式示出的一种电力机车轮驱单元的车轮套装机的轮对升降机的第三个视角的结构示意图。Fig. 27 is a schematic structural diagram from a third perspective of a wheel set elevator of a wheel set machine of an electric locomotive wheel drive unit according to an exemplary embodiment.
附图标记说明如下:The reference signs are explained as follows:
3、车轮;4、车轴;400、套装组件;410、车轮固定升降机构;411、固定架;4111、固定架滑块;412、第一驱动部;4121、第一伺服电机;4122、升降机;413、立柱;4131、立柱导轨;414、底板;4141、底板导轨;415、定位机构;420、第一行走机构;421、走行底板;422、第二伺服电机;423、减速机;424、齿轮;425、齿条;430、车轮套装转运车;431、支臂开合机构;4311、支臂;4312、支臂导轨;4313、支臂伺服电机;4314、支臂减速机;4315、滚珠丝杠;4316、升降板;432、第二行走机构;433、支臂立柱;4331、支臂立柱导轨;434、第二驱动部;4341、升降板电机;4342、升降板升降机构;435、连接底板;4351、底板导轨;4352、底板齿条;440、轮对升降机;441、车轮托板;442、升降机固定架;443、升降滑枕;444、升降机伺服电机;445、升降机减速机;446、升降机滚珠丝杠;447、导轨;450、轮对转盘;460、位移传感器。3. Wheel; 4. Axle; 400, set components; 410, wheel fixed lifting mechanism; 411, fixed frame; 4111, fixed frame slider; 412, first drive unit; 4121, first servo motor; 4122, elevator; 413. Column; 4131, column guide rail; 414, bottom plate; 4141, bottom plate guide rail; 415, positioning mechanism; 420, first traveling mechanism; 421, traveling bottom plate; 422, second servo motor; 423, reducer; 424, gear 425, rack; 430, wheel set transfer vehicle; 431, support arm opening and closing mechanism; 4311, support arm; 4312, support arm guide rail; 4313, support arm servo motor; 4314, support arm reducer; 4315, ball wire Bar; 4316, lifting plate; 432, second walking mechanism; 433, support arm column; 4331, support arm column guide rail; 434, second drive part; 4341, lifting plate motor; 4342, lifting plate lifting mechanism; 435, connection Floor; 4351, floor rail; 4352, floor rack; 440, wheel set elevator; 441, wheel support plate; 442, elevator fixing frame; 443, elevator ram; 444, elevator servo motor; 445, elevator reducer; 446 , Elevator ball screw; 447, guide rail; 450, wheelset turntable; 460, displacement sensor.
具体实施方式Detailed ways
体现本公开特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本公开能够在不同的实施例上具有各种的变化,其皆不脱离本公开的范围,且其中的说明及附图在本质上是作说明之用,而非用以限制本公开。Typical embodiments embodying the features and advantages of the present disclosure will be described in detail in the following description. It should be understood that the present disclosure can have various changes in different embodiments, which do not depart from the scope of the present disclosure, and the description and drawings therein are essentially for illustrative purposes, rather than limiting the present disclosure. public.
在对本公开的不同示例性实施方式的下面描述中,参照附图进行,附图形成本公开的一部分,并且其中以示例方式显示了可实现本公开的多个方面的不同示例性结构,系统和 步骤。应理解的是,可以使用部件,结构,示例性装置,系统和步骤的其他特定方案,并且可在不偏离本公开范围的情况下进行结构和功能性修改。而且,虽然本说明书中可使用术语“之上”,“之间”,“之内”等来描述本公开的不同示例性特征和元件,但是这些术语用于本文中仅出于方便,例如根据附图中的示例的方向。本说明书中的任何内容都不应理解为需要结构的特定三维方向才落入本公开的范围内。In the following description of different exemplary embodiments of the present disclosure, reference is made to the accompanying drawings, which form a part of the present disclosure, and therein are shown by way of example different exemplary structures, systems, and steps that can implement various aspects of the present disclosure. . It should be understood that other specific solutions of components, structures, exemplary devices, systems, and steps can be used, and structural and functional modifications can be made without departing from the scope of the present disclosure. Moreover, although the terms "above", "between", "within", etc. may be used in this specification to describe different exemplary features and elements of the present disclosure, these terms are used herein for convenience only, for example, according to The directions of the examples in the drawings. Nothing in this specification should be understood as requiring a specific three-dimensional direction of the structure to fall within the scope of the present disclosure.
本发明的一个实施例提供了一种电力机车轮驱单元的车轮套装机,请参考图1至图27,电力机车轮驱单元的车轮套装机包括套装组件400,套装组件400包括:车轮固定升降机构410,车轮固定升降机构410包括固定架411和第一驱动部412,固定架411用于支撑电力机车轮驱单元的车轮3,第一驱动部412与固定架411驱动连接,以驱动固定架411沿竖直方向移动;第一行走机构420,第一行走机构420与车轮固定升降机构410相连接,第一行走机构420沿水平方向可移动地设置,以带动车轮固定升降机构410沿水平方向移动;其中,套装组件400成对设置,成对设置的两个套装组件400相对设置,且两个套装组件400之间用于放置电力机车轮驱单元的车轴4,以在两个第一行走机构420相对靠近时,两个固定架411上的两个车轮3套装到车轴4上。An embodiment of the present invention provides a wheel set machine of an electric locomotive wheel drive unit. Please refer to FIGS. 1 to 27. The wheel set machine of the electric locomotive wheel drive unit includes a set assembly 400, and the set assembly 400 includes: a fixed wheel lifter The mechanism 410, the wheel fixing and lifting mechanism 410 includes a fixing frame 411 and a first driving part 412. The fixing frame 411 is used to support the wheels 3 of the electric locomotive wheel drive unit. The first driving part 412 is drivingly connected with the fixing frame 411 to drive the fixing frame 411 moves in the vertical direction; the first running mechanism 420, the first running mechanism 420 is connected to the wheel fixed lifting mechanism 410, the first running mechanism 420 is movably arranged in the horizontal direction to drive the wheel fixed lifting mechanism 410 in the horizontal direction Mobile; wherein the set components 400 are arranged in pairs, the two set components 400 are arranged in pairs, and the axles 4 of the electric locomotive wheel drive unit are placed between the two sets of components 400, so as to travel on the two first When the mechanism 420 is relatively close, the two wheels 3 on the two fixing frames 411 are sleeved on the axle 4.
本发明一个实施例的电力机车轮驱单元的车轮套装机通过成对的两个套装组件400能够将两个车轮3快速地安装到车轴4上,整个操作效率较高,且自动化程度相对较高。其中,第一驱动部412驱动固定架411带动车轮3实现高度方向的调整,第一行走机构420沿水平方向的移动带动车轮固定升降机构410将车轮3快速地安装到车轴4上。在具体安装时,两个套装组件400同步运行,以此完成两个车轮3的同步安装。The wheel set machine of the electric locomotive wheel drive unit according to an embodiment of the present invention can quickly install two wheels 3 on the axle 4 through the paired two set assemblies 400, the overall operation efficiency is high, and the degree of automation is relatively high. . The first driving part 412 drives the fixing frame 411 to drive the wheels 3 to adjust the height direction, and the movement of the first traveling mechanism 420 in the horizontal direction drives the wheel fixing and lifting mechanism 410 to quickly install the wheels 3 on the axle 4. During the specific installation, the two sets of components 400 operate synchronously, so as to complete the synchronous installation of the two wheels 3.
在一个实施例中,车轮固定升降机构410还包括底板414,第一行走机构420包括:走行底板421,走行底板421与车轮固定升降机构410相连接;第二伺服电机422和减速机423,减速机423设置在走行底板421上;齿轮424,减速机423与齿轮424驱动连接;齿条425,齿条425设置在底板414上,齿轮424与齿条425相啮合,以在齿轮424沿齿条425移动时,走行底板421沿底板414移动。第二伺服电机422和减速机423相连接,减速机423驱动齿轮424转动,由于齿条425固定在底板414上,从而使得齿轮424在转动的同时实现沿齿条425的移动,以此带动走行底板421沿底板414移动。In one embodiment, the wheel fixing lifting mechanism 410 further includes a bottom plate 414, and the first running mechanism 420 includes: a running bottom plate 421 connected to the wheel fixing lifting mechanism 410; a second servo motor 422 and a speed reducer 423, reducing speed The gear 423 is arranged on the traveling bottom plate 421; the gear 424, the speed reducer 423 and the gear 424 are drivingly connected; the rack 425, the rack 425 are arranged on the bottom plate 414, and the gear 424 meshes with the rack 425 so that the gear 424 runs along the rack When 425 moves, the traveling bottom plate 421 moves along the bottom plate 414. The second servo motor 422 is connected to the speed reducer 423, and the speed reducer 423 drives the gear 424 to rotate. The rack 425 is fixed on the bottom plate 414, so that the gear 424 can move along the rack 425 while rotating, thereby driving it to move. The bottom plate 421 moves along the bottom plate 414.
在一个实施例中,车轮固定升降机构410还包括立柱413,立柱413上设置有立柱导轨4131,固定架411上设置有与立柱导轨4131相适配的固定架滑块4111,第一驱动部412包括第一伺服电机4121和升降机4122,第一伺服电机4121与升降机4122驱动连接,升降机4122与固定架411相连接。底板414上设置有底板导轨4141,走行底板421沿底 板导轨4141移动。第一伺服电机4121与升降机4122驱动连接,升降机4122驱动固定架411相对于立柱413上下移动。其中,升降机4122可以是齿轮结构,也可以是丝杠丝母结构。In one embodiment, the wheel fixing and lifting mechanism 410 further includes a column 413, a column guide 4131 is provided on the column 413, a fixing frame slider 4111 that is adapted to the column guide 4131 is provided on the fixing frame 411, and a first driving part 412 It includes a first servo motor 4121 and an elevator 4122. The first servo motor 4121 is drivingly connected to the elevator 4122, and the elevator 4122 is connected to the fixing frame 411. The bottom plate 414 is provided with a bottom plate guide 4141, and the traveling bottom plate 421 moves along the bottom plate guide 4141. The first servo motor 4121 is drivingly connected to the elevator 4122, and the elevator 4122 drives the fixed frame 411 to move up and down relative to the column 413. Among them, the elevator 4122 can be a gear structure or a screw nut structure.
如图1和图12所示,电力机车轮驱单元的车轮套装机还包括车轮套装转运车430,车轮套装转运车430与两个套装组件400均间隔设置,车轮套装转运车430包括:支臂开合机构431,支臂开合机构431包括支臂4311,支臂4311用于支撑车轴4;第二行走机构432,第二行走机构432与支臂开合机构431相连接,第二行走机构432沿水平方向可移动地设置,以带动支臂开合机构431沿水平方向移动,并将车轴4移送至两个套装组件400之间,第一行走机构420的移动方向垂直于第二行走机构432的移动方向。As shown in Figures 1 and 12, the wheel set machine of the electric locomotive wheel drive unit also includes a wheel set transfer vehicle 430. The wheel set transfer vehicle 430 and the two set components 400 are spaced apart from each other. The wheel set transfer vehicle 430 includes: a support arm The opening and closing mechanism 431, the arm opening and closing mechanism 431 includes a support arm 4311, the support arm 4311 is used to support the axle 4; the second walking mechanism 432, the second walking mechanism 432 is connected with the arm opening and closing mechanism 431, the second walking mechanism 432 is movably arranged in the horizontal direction to drive the arm opening and closing mechanism 431 to move in the horizontal direction and to transfer the axle 4 between the two sets of components 400. The moving direction of the first traveling mechanism 420 is perpendicular to the second traveling mechanism 432's moving direction.
在一个实施例中,车轮套装转运车430用于将车轴4移动到两个套装组件400之间,第二行走机构432为驱动件,驱动支臂开合机构431带动车轴4移动。In one embodiment, the wheel set transfer cart 430 is used to move the axle 4 between the two set assemblies 400, the second traveling mechanism 432 is a driving member, and the driving arm opening and closing mechanism 431 drives the axle 4 to move.
如图15和图16所示,支臂4311成对的设置,支臂开合机构431还包括:升降板4316,升降板4316上设置有支臂导轨4312,成对的两个支臂4311均沿支臂导轨4312可移动地设置;支臂伺服电机4313和支臂减速机4314,均设置在升降板4316上;滚珠丝杠4315,支臂减速机4314与滚珠丝杠4315驱动连接,滚珠丝杠4315可转动地设置在支臂4311上,以驱动支臂4311沿支臂导轨4312移动;其中,支臂伺服电机4313、支臂减速机4314以及滚珠丝杠4315均成对设置,以驱动成对的两个支臂4311移动。支臂伺服电机4313通过支臂减速机4314驱动滚珠丝杠4315转动,由于滚珠丝杠4315为相对固定件,故在滚珠丝杠4315转动时,支臂4311会沿滚珠丝杠4315移动,以此调整两个支臂4311之间的距离。As shown in Figures 15 and 16, the support arms 4311 are arranged in pairs, and the support arm opening and closing mechanism 431 also includes: a lifting plate 4316. The lifting plate 4316 is provided with a support arm guide rail 4312, and the two support arms 4311 in a pair are both It is movably arranged along the arm guide rail 4312; the arm servo motor 4313 and the arm reducer 4314 are all arranged on the lifting plate 4316; the ball screw 4315, the arm reducer 4314 and the ball screw 4315 are drivingly connected, and the ball screw The lever 4315 is rotatably arranged on the support arm 4311 to drive the support arm 4311 to move along the support arm guide rail 4312; wherein the support arm servo motor 4313, the support arm reducer 4314 and the ball screw 4315 are all arranged in pairs to drive The pair of two arms 4311 move. The arm servo motor 4313 drives the ball screw 4315 to rotate through the arm reducer 4314. Because the ball screw 4315 is a relatively fixed part, when the ball screw 4315 rotates, the arm 4311 will move along the ball screw 4315. Adjust the distance between the two arms 4311.
在一个实施例中,车轮套装转运车430还包括:支臂立柱433,支臂立柱433与第二行走机构432相连接,支臂立柱433上设置有支臂立柱导轨4331,升降板4316设置在支臂立柱导轨4331上,以使支臂开合机构431通过支臂立柱433与第二行走机构432相连接;第二驱动部434,第二驱动部434设置在支臂立柱433上,第二驱动部434与升降板4316驱动连接,以驱动升降板4316沿竖直方向移动。其中,第二驱动部434包括升降板电机4341和升降板升降机构4342,升降板升降机构4342为齿轮机构或丝杠丝母机构,其驱动升降板4316带动两个支臂4311沿竖直方向移动。In one embodiment, the wheel set transfer vehicle 430 further includes: an arm upright column 433 connected to the second traveling mechanism 432, an arm upright guide rail 4331 is provided on the arm upright column 433, and a lifting plate 4316 is arranged on the On the arm upright guide rail 4331, so that the arm opening and closing mechanism 431 is connected to the second traveling mechanism 432 through the arm upright column 433; the second driving part 434, the second driving part 434 is arranged on the arm upright column 433, the second The driving part 434 is drivingly connected with the lifting plate 4316 to drive the lifting plate 4316 to move in the vertical direction. Among them, the second driving part 434 includes a lifting plate motor 4341 and a lifting plate lifting mechanism 4342. The lifting plate lifting mechanism 4342 is a gear mechanism or a screw nut mechanism, which drives the lifting plate 4316 to drive the two support arms 4311 to move in the vertical direction. .
在一个实施例中,车轮套装转运车430还包括连接底板435,连接底板435上设置有底板导轨4351和底板齿条4352,支臂立柱433设置在底板导轨4351上,第二行走机构432包括:驱动电机和驱动齿轮,驱动电机与驱动齿轮驱动连接,驱动齿轮与底板齿条4352 相啮合,以在驱动齿轮沿底板齿条4352移动时,第二行走机构432带动支臂立柱433沿底板导轨4351移动。第二行走机构432依靠驱动齿轮与底板齿条4352的相互作用实现沿连接底板435的移动,从而使得车轮套装转运车430沿靠近或远离套装组件400的方向移动。In one embodiment, the wheel set transfer vehicle 430 further includes a connecting base plate 435, on which a base plate guide 4351 and a base plate rack 4352 are arranged, the support arm upright 433 is arranged on the base plate guide 4351, and the second walking mechanism 432 includes: The driving motor and the driving gear are drivingly connected to the driving gear. The driving gear meshes with the bottom plate rack 4352, so that when the driving gear moves along the bottom plate rack 4352, the second traveling mechanism 432 drives the support arm column 433 along the bottom plate guide 4351 mobile. The second traveling mechanism 432 relies on the interaction between the driving gear and the bottom plate rack 4352 to move along the connecting bottom plate 435, so that the wheel set transfer cart 430 moves in a direction approaching or away from the set assembly 400.
在一个实施例中,套装组件400和车轮套装转运车430设置在同一水平面上。其中,车轮套装转运车430的移动位置可以由位移传感器460进行判断,当然套装组件400的移动位置也可以通过位移传感器进行确定。In one embodiment, the set assembly 400 and the wheel set transfer vehicle 430 are arranged on the same horizontal plane. Wherein, the moving position of the wheel set transfer vehicle 430 may be determined by the displacement sensor 460, and of course, the moving position of the set assembly 400 may also be determined by the displacement sensor.
如图1和图24所示,电力机车轮驱单元的车轮套装机还包括:轮对升降机440,轮对升降机440设置在两个套装组件400之间,轮对升降机440包括车轮托板441,车轮托板441设置在套装有车轮3的车轴4的下方,且用于托举车轮3;其中,车轮托板441沿竖直方向可移动地设置,以驱动车轮3带动车轴4移动。轮对升降机440用于将安装在车轴4上的车轮3顶起到一定的高度,以此进行后续操作。As shown in Figures 1 and 24, the wheel set machine of the electric locomotive wheel drive unit further includes: a wheel set elevator 440, the wheel set elevator 440 is arranged between the two set components 400, the wheel set elevator 440 includes a wheel support plate 441, The wheel support plate 441 is arranged under the axle 4 on which the wheel 3 is sheathed, and is used to lift the wheel 3; wherein the wheel support plate 441 is movably arranged in the vertical direction to drive the wheel 3 to drive the axle 4 to move. The wheel set elevator 440 is used to lift the wheels 3 mounted on the axle 4 to a certain height, so as to perform subsequent operations.
在一个实施例中,轮对升降机440成对设置,成对的两个轮对升降机440分别设置在两个车轮3的下方,两个轮对升降机440的两个车轮托板441分别为第一车轮托板和第二车轮托板;其中,第一车轮托板上设置有用于与地面单轨道相对接的单轨道,第二车轮托板上设置有用于与第二多轨道相对接多轨道。第一车轮托板和第二车轮托板将安装好的车轮3顶起到一定的高度,当其他部件移动走后,第一车轮托板和第二车轮托板向下移动,直至与地面轨道相对接,从而可以使得车轮3沿着轨道移动到下一工位,如轮对转盘450处。In one embodiment, the wheel set elevators 440 are arranged in pairs, the two pair of wheel elevators 440 are respectively arranged below the two wheels 3, and the two wheel support plates 441 of the two wheel set elevators 440 are respectively the first A wheel support plate and a second wheel support plate; wherein, the first wheel support plate is provided with a single track for connecting with the ground single track, and the second wheel support plate is provided with multiple tracks for connecting with the second multi track. The first wheel support plate and the second wheel support plate lift the installed wheels 3 to a certain height. When the other parts are moved away, the first wheel support plate and the second wheel support plate move downwards until they reach the ground rail. They are connected to each other, so that the wheels 3 can move along the track to the next station, such as the wheelset turntable 450.
如图27所示,轮对升降机440还包括:升降机固定架442,升降机固定架442用于设置在地基内部,升降机固定架442上设置有丝母;升降滑枕443,车轮托板441设置在升降滑枕443上,升降滑枕443沿竖直方向可移动地设置在升降机固定架442上;升降机伺服电机444和升降机减速机445,升降机减速机445设置在升降滑枕443上;升降机滚珠丝杠446,升降机减速机445与升降机滚珠丝杠446驱动连接,升降机滚珠丝杠446可转动地穿设在丝母内。升降机伺服电机444通过升降机减速机445驱动升降机滚珠丝杠446转动,由于丝母固定在升降机固定架442上,故升降机滚珠丝杠446在转动的同时实现直线运动,以此带动升降滑枕443移动。其中,升降滑枕443与升降机固定架442之间的相对滑动有导轨447和滑块实现。As shown in FIG. 27, the wheel set elevator 440 also includes: an elevator fixing frame 442, which is used to be installed inside the foundation, a nut is arranged on the elevator fixing frame 442; a lifting ram 443, and a wheel support plate 441 is arranged on On the lifting ram 443, the lifting ram 443 is movably arranged on the elevator fixing frame 442 in the vertical direction; the elevator servo motor 444 and the elevator reducer 445 are arranged on the elevator ram 443; the elevator ball wire The bar 446, the elevator reducer 445 and the elevator ball screw 446 are drivingly connected, and the elevator ball screw 446 is rotatably inserted in the screw nut. The elevator servo motor 444 drives the elevator ball screw 446 to rotate through the elevator reducer 445. Because the screw nut is fixed on the elevator fixing frame 442, the elevator ball screw 446 realizes linear movement while rotating, thereby driving the elevator ram 443 to move . Wherein, the relative sliding between the lifting ram 443 and the elevator fixing frame 442 is realized by the guide rail 447 and the sliding block.
在一个实施例中,车轮套装转运车430的支臂开合机构431根据不同的机车轴调整好支臂4311的距离,机械手将车轴放置在支臂4311上,并将车轴升降到指定中心高,第二 行走机构432将车轴带到与套装组件400同一轴线上,等待车轮套装。预套装的车轮由机械手放在车轮固定升降机构410上,由精准定位机构415发出信号给PLC做出升降距离命令,升降到需要高度,第一行走机构420行走将车轮套装在等待车轮套装的车轴上,车轮套装转运车430将带有车轮的机车轴送至车轮压装工位,并等待车轮压装完成后带回到套装机的轴线处。轮对升降机440升起,托住车轮举升至最高,车轮套装转运车430前行,轮对升降机440下降,将轮对放置在轨道上滚动到轮对转盘450处转向到下一工位。在以往的车轮套装工作中,基本都是由行车吊着车轮再由人工手动定位将车轮套装在电力机车轮驱单元的轴上,行车吊着到车轮压装工位,压装完成后再由行车吊走,这样的操作一次只能套装一个车轮,而且电力机车轮驱单元的车轴还需要固定,整个过程每一步操作都需要人工来完成,不仅费时费力,更耗费人工。有了电力机车轮驱单元车轮套装机所有动作均为PLC控制,精准无误,一气呵成,实现了这一工作的完全机械自动化,不仅省时省力,大大的提高了效率,更安全可靠。In one embodiment, the arm opening and closing mechanism 431 of the wheel set transfer vehicle 430 adjusts the distance of the arm 4311 according to different locomotive axles, and the manipulator places the axle on the arm 4311 and lifts the axle to a designated center height. The second traveling mechanism 432 brings the axle to the same axis as the set assembly 400, and waits for the wheels to be set. The pre-set wheels are placed on the wheel fixed lifting mechanism 410 by the manipulator, and the precise positioning mechanism 415 sends a signal to the PLC to make the lifting distance command, and lifts to the required height. The first traveling mechanism 420 walks and sets the wheel on the axle waiting for the wheel set. When the wheel set transfer vehicle 430 transports the locomotive axle with wheels to the wheel press-fitting station, and waits for the wheel press-fitting to be completed, it will be brought back to the axis of the set machine. The wheel set elevator 440 rises, holding the wheels to the highest position, the wheel set transfer vehicle 430 moves forward, the wheel set elevator 440 descends, and the wheel set is placed on the track and rolled to the wheel set turntable 450 to turn to the next station. In the previous wheel assembly work, the wheels were basically hoisted by the crane, and then manually positioned and placed on the axle of the wheel drive unit of the electric locomotive. The crane was hoisted to the wheel pressing station, and after the pressing was completed, the wheel was placed on the shaft of the wheel drive unit of the electric locomotive. When the crane is hoisted away, only one wheel can be fitted at a time, and the axle of the electric locomotive wheel drive unit needs to be fixed. Each step of the entire process needs to be completed manually, which is not only time-consuming and labor-intensive, but also labor-intensive. With the electric locomotive wheel drive unit, all actions of the wheel set machine are controlled by PLC, which is accurate and error-free, achieving complete mechanical automation of this work, which not only saves time and effort, but also greatly improves efficiency and is safer and more reliable.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本发明旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和示例实施方式仅被视为示例性的,本发明的真正范围和精神由下面的权利要求指出。Those skilled in the art will easily think of other embodiments of the present invention after considering the specification and practicing the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptive changes of the present invention. These variations, uses, or adaptive changes follow the general principles of the present invention and include common knowledge or conventional technical means in the technical field not disclosed by the present invention. . The specification and example embodiments are to be regarded as exemplary only, and the true scope and spirit of the present invention are pointed out by the following claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the precise structure that has been described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present invention is only limited by the appended claims.

Claims (10)

  1. 一种电力机车轮驱单元的车轮套装机,其特征在于,包括套装组件(400),所述套装组件(400)包括:A wheel set machine of an electric locomotive wheel drive unit is characterized by comprising a set assembly (400), and the set assembly (400) includes:
    车轮固定升降机构(410),所述车轮固定升降机构(410)包括固定架(411)和第一驱动部(412),所述固定架(411)用于支撑电力机车轮驱单元的车轮(3),所述第一驱动部(412)与所述固定架(411)驱动连接,以驱动所述固定架(411)沿竖直方向移动;A wheel fixed lifting mechanism (410), the wheel fixed lifting mechanism (410) includes a fixed frame (411) and a first driving part (412), and the fixed frame (411) is used to support the wheels ( 3) The first driving part (412) is drivingly connected with the fixing frame (411) to drive the fixing frame (411) to move in the vertical direction;
    第一行走机构(420),所述第一行走机构(420)与所述车轮固定升降机构(410)相连接,所述第一行走机构(420)沿水平方向可移动地设置,以带动所述车轮固定升降机构(410)沿水平方向移动;The first running mechanism (420), the first running mechanism (420) is connected with the wheel fixed lifting mechanism (410), and the first running mechanism (420) is movably arranged in the horizontal direction to drive the The wheel fixed lifting mechanism (410) moves in a horizontal direction;
    其中,所述套装组件(400)成对设置,成对设置的两个所述套装组件(400)相对设置,且两个所述套装组件(400)之间用于放置所述电力机车轮驱单元的车轴(4),以在两个所述第一行走机构(420)相对靠近时,两个所述固定架(411)上的两个所述车轮(3)套装到所述车轴(4)上。Wherein, the sleeve components (400) are arranged in pairs, the two sleeve components (400) arranged in pairs are arranged oppositely, and the electric locomotive wheel drive is placed between the two sleeve components (400). The axle (4) of the unit, so that when the two first traveling mechanisms (420) are relatively close, the two wheels (3) on the two fixing frames (411) are sleeved on the axle (4). )on.
  2. 根据权利要求1所述的电力机车轮驱单元的车轮套装机,其特征在于,所述车轮固定升降机构(410)还包括底板(414),所述第一行走机构(420)包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 1, wherein the wheel fixing lifting mechanism (410) further comprises a bottom plate (414), and the first walking mechanism (420) comprises:
    走行底板(421),所述走行底板(421)与所述车轮固定升降机构(410)相连接;A running bottom plate (421), the running bottom plate (421) is connected with the wheel fixed lifting mechanism (410);
    第二伺服电机(422)和减速机(423),所述减速机(423)设置在所述走行底板(421)上;A second servo motor (422) and a reducer (423), the reducer (423) is arranged on the traveling bottom plate (421);
    齿轮(424),所述减速机(423)与所述齿轮(424)驱动连接;A gear (424), the reducer (423) is drivingly connected to the gear (424);
    齿条(425),所述齿条(425)设置在所述底板(414)上,所述齿轮(424)与所述齿条(425)相啮合,以在所述齿轮(424)沿所述齿条(425)移动时,所述走行底板(421)沿所述底板(414)移动。The rack (425), the rack (425) is arranged on the bottom plate (414), and the gear (424) is meshed with the rack (425) so as to move along the gear (424). When the rack (425) moves, the traveling bottom plate (421) moves along the bottom plate (414).
  3. 根据权利要求1所述的电力机车轮驱单元的车轮套装机,其特征在于,所述电力机车轮驱单元的车轮套装机还包括车轮套装转运车(430),所述车轮套装转运车(430)与两个所述套装组件(400)均间隔设置,所述车轮套装转运车(430)包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 1, wherein the wheel set machine of the electric locomotive wheel drive unit further comprises a wheel set transfer vehicle (430), and the wheel set transfer vehicle (430) ) And the two set components (400) are arranged at intervals, and the wheel set transfer vehicle (430) includes:
    支臂开合机构(431),所述支臂开合机构(431)包括支臂(4311),所述支臂(4311)用于支撑所述车轴(4);A support arm opening and closing mechanism (431), the support arm opening and closing mechanism (431) includes a support arm (4311), and the support arm (4311) is used to support the axle (4);
    第二行走机构(432),所述第二行走机构(432)与所述支臂开合机构(431)相连 接,所述第二行走机构(432)沿水平方向可移动地设置,以带动所述支臂开合机构(431)沿水平方向移动,并将所述车轴(4)移送至两个所述套装组件(400)之间,所述第一行走机构(420)的移动方向垂直于所述第二行走机构(432)的移动方向。The second walking mechanism (432), the second walking mechanism (432) is connected with the arm opening and closing mechanism (431), and the second walking mechanism (432) is movably arranged in the horizontal direction to drive The arm opening and closing mechanism (431) moves in the horizontal direction and transfers the axle (4) between the two sleeve components (400), and the moving direction of the first walking mechanism (420) is vertical In the moving direction of the second walking mechanism (432).
  4. 根据权利要求3所述的电力机车轮驱单元的车轮套装机,其特征在于,所述支臂(4311)成对的设置,所述支臂开合机构(431)还包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 3, wherein the support arms (4311) are arranged in pairs, and the support arm opening and closing mechanism (431) further comprises:
    升降板(4316),所述升降板(4316)上设置有支臂导轨(4312),成对的两个所述支臂(4311)均沿所述支臂导轨(4312)可移动地设置;A lifting plate (4316), on which a support arm guide rail (4312) is arranged, and the two supporting arms (4311) in a pair are movably arranged along the support arm guide rail (4312);
    支臂伺服电机(4313)和支臂减速机(4314),均设置在所述升降板(4316)上;The support arm servo motor (4313) and the support arm reducer (4314) are both arranged on the lifting plate (4316);
    滚珠丝杠(4315),所述支臂减速机(4314)与所述滚珠丝杠(4315)驱动连接,所述滚珠丝杠(4315)可转动地设置在所述支臂(4311)上,以驱动所述支臂(4311)沿所述支臂导轨(4312)移动;A ball screw (4315), the arm reducer (4314) is drivingly connected to the ball screw (4315), and the ball screw (4315) is rotatably arranged on the arm (4311), To drive the support arm (4311) to move along the support arm guide rail (4312);
    其中,所述支臂伺服电机(4313)、所述支臂减速机(4314)以及所述滚珠丝杠(4315)均成对设置,以驱动成对的两个所述支臂(4311)移动。Wherein, the support arm servo motor (4313), the support arm reducer (4314) and the ball screw (4315) are all arranged in pairs to drive the two support arms (4311) in pairs to move .
  5. 根据权利要求4所述的电力机车轮驱单元的车轮套装机,其特征在于,所述车轮套装转运车(430)还包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 4, wherein the wheel set transfer vehicle (430) further comprises:
    支臂立柱(433),所述支臂立柱(433)与所述第二行走机构(432)相连接,所述支臂立柱(433)上设置有支臂立柱导轨(4331),所述升降板(4316)设置在所述支臂立柱导轨(4331)上,以使所述支臂开合机构(431)通过所述支臂立柱(433)与所述第二行走机构(432)相连接;An arm upright column (433), the arm upright column (433) is connected with the second walking mechanism (432), an arm upright column guide rail (4331) is provided on the arm upright column (433), and the lifting The plate (4316) is arranged on the arm column guide rail (4331), so that the arm opening and closing mechanism (431) is connected to the second walking mechanism (432) through the arm column (433) ;
    第二驱动部(434),所述第二驱动部(434)设置在所述支臂立柱(433)上,所述第二驱动部(434)与所述升降板(4316)驱动连接,以驱动所述升降板(4316)沿竖直方向移动。The second driving part (434), the second driving part (434) is arranged on the support arm column (433), and the second driving part (434) is drivingly connected with the lifting plate (4316) to The lifting plate (4316) is driven to move in the vertical direction.
  6. 根据权利要求5所述的电力机车轮驱单元的车轮套装机,其特征在于,所述车轮套装转运车(430)还包括连接底板(435),所述连接底板(435)上设置有底板导轨(4351)和底板齿条(4352),所述支臂立柱(433)设置在所述底板导轨(4351)上,所述第二行走机构(432)包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 5, wherein the wheel set transfer vehicle (430) further comprises a connecting base plate (435), and a base plate guide rail is provided on the connecting base plate (435). (4351) and a bottom plate rack (4352), the support arm uprights (433) are arranged on the bottom plate guide rail (4351), and the second walking mechanism (432) includes:
    驱动电机和驱动齿轮,所述驱动电机与所述驱动齿轮驱动连接,所述驱动齿轮与所述底板齿条(4352)相啮合,以在所述驱动齿轮沿所述底板齿条(4352)移动时,所述第二行走机构(432)带动所述支臂立柱(433)沿所述底板导轨(4351)移动。A drive motor and a drive gear, the drive motor is drivingly connected to the drive gear, and the drive gear meshes with the bottom plate rack (4352) to move the drive gear along the bottom plate rack (4352) At this time, the second walking mechanism (432) drives the arm upright column (433) to move along the bottom plate guide rail (4351).
  7. 根据权利要求3所述的电力机车轮驱单元的车轮套装机,其特征在于,所述套装组 件(400)和所述车轮套装转运车(430)设置在同一水平面上。The wheel set machine of the electric locomotive wheel drive unit according to claim 3, wherein the set assembly (400) and the wheel set transfer vehicle (430) are arranged on the same horizontal plane.
  8. 根据权利要求1所述的电力机车轮驱单元的车轮套装机,其特征在于,所述电力机车轮驱单元的车轮套装机还包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 1, wherein the wheel set machine of the electric locomotive wheel drive unit further comprises:
    轮对升降机(440),所述轮对升降机(440)设置在两个所述套装组件(400)之间,所述轮对升降机(440)包括车轮托板(441),所述车轮托板(441)设置在套装有所述车轮(3)的所述车轴(4)的下方,且用于托举所述车轮(3);A wheel set elevator (440), the wheel set elevator (440) is arranged between the two set components (400), the wheel set elevator (440) includes a wheel support plate (441), the wheel support plate (441) It is arranged under the axle (4) on which the wheel (3) is sheathed, and is used to lift the wheel (3);
    其中,所述车轮托板(441)沿竖直方向可移动地设置,以驱动所述车轮(3)带动所述车轴(4)移动。Wherein, the wheel support plate (441) is movably arranged in the vertical direction to drive the wheel (3) to drive the axle (4) to move.
  9. 根据权利要求8所述的电力机车轮驱单元的车轮套装机,其特征在于,所述轮对升降机(440)成对设置,成对的两个所述轮对升降机(440)分别设置在两个所述车轮(3)的下方,两个所述轮对升降机(440)的两个所述车轮托板(441)分别为第一车轮托板和第二车轮托板;The wheel set machine of the electric locomotive wheel drive unit according to claim 8, wherein the wheel set elevators (440) are arranged in pairs, and the two pair of wheel elevators (440) are respectively arranged on two Below the two wheels (3), the two wheel support plates (441) of the two wheelset elevators (440) are respectively a first wheel support plate and a second wheel support plate;
    其中,所述第一车轮托板上设置有用于与地面单轨道相对接的单轨道,所述第二车轮托板上设置有用于与第二多轨道相对接多轨道。Wherein, the first wheel pallet is provided with a single track for being opposite to the ground single track, and the second wheel pallet is provided with multiple tracks for being opposite to the second multi-track.
  10. 根据权利要求8所述的电力机车轮驱单元的车轮套装机,其特征在于,所述轮对升降机(440)还包括:The wheel set machine of the electric locomotive wheel drive unit according to claim 8, wherein the wheel set elevator (440) further comprises:
    升降机固定架(442),所述升降机固定架(442)用于设置在地基内部,所述升降机固定架(442)上设置有丝母;An elevator fixing frame (442), the elevator fixing frame (442) is used to be arranged inside the foundation, and a nut is provided on the elevator fixing frame (442);
    升降滑枕(443),所述车轮托板(441)设置在所述升降滑枕(443)上,所述升降滑枕(443)沿竖直方向可移动地设置在所述升降机固定架(442)上;The lifting ram (443), the wheel support plate (441) is arranged on the lifting ram (443), and the lifting ram (443) is movably arranged on the elevator fixing frame ( 442) on;
    升降机伺服电机(444)和升降机减速机(445),所述升降机减速机(445)设置在所述升降滑枕(443)上;An elevator servo motor (444) and an elevator reducer (445), the elevator reducer (445) is arranged on the elevator ram (443);
    升降机滚珠丝杠(446),所述升降机减速机(445)与所述升降机滚珠丝杠(446)驱动连接,所述升降机滚珠丝杠(446)可转动地穿设在所述丝母内。The elevator ball screw (446), the elevator reducer (445) is drivingly connected with the elevator ball screw (446), and the elevator ball screw (446) is rotatably inserted in the screw nut.
PCT/CN2020/125526 2019-11-15 2020-10-30 Wheel sleeving machine of electric locomotive wheel drive unit WO2021093615A1 (en)

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