WO2021093476A1 - 3d object slice layer printing method, 3d object printing method and printing device - Google Patents

3d object slice layer printing method, 3d object printing method and printing device Download PDF

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Publication number
WO2021093476A1
WO2021093476A1 PCT/CN2020/118046 CN2020118046W WO2021093476A1 WO 2021093476 A1 WO2021093476 A1 WO 2021093476A1 CN 2020118046 W CN2020118046 W CN 2020118046W WO 2021093476 A1 WO2021093476 A1 WO 2021093476A1
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WIPO (PCT)
Prior art keywords
layer
printing
support platform
rotating support
center
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PCT/CN2020/118046
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French (fr)
Chinese (zh)
Inventor
向东清
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珠海赛纳三维科技有限公司
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Publication of WO2021093476A1 publication Critical patent/WO2021093476A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • B29C64/393Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Definitions

  • This application relates to the technical field of 3D object molding, and in particular to a method for printing a slice layer of a 3D object, a method for printing a 3D object, and a printing device.
  • Rapid prototyping technology is also called rapid prototyping manufacturing technology or additive manufacturing technology. Its basic principle is based on the 3D model slices to form multiple slice layers, and then after data processing, the 3D is made by layer-by-layer (ie slice-by-layer) processing and accumulation. object.
  • the existing rotating 3D printer (such as a rotating 3D printer with a ring-shaped support platform) includes a rotating support platform, a print head, a carriage, a slide rail and a control device.
  • the rotating support platform has been rotating at a constant speed, and the carriage In the area where the rotary support platform is located, move from the outer diameter position of the rotary support platform to the inner diameter position along the slide rail at a constant speed, then decelerate and then accelerate in the opposite direction.
  • the print head moves at a uniform speed from the inner diameter position to the outer diameter position. ⁇ Path location.
  • the print head Since the print head is always moving at a constant speed in the entire area of the rotating support platform, when the print area of the object to be printed is small and cannot cover the area in the radial direction of the support platform, for example, place the object to be printed close to the outer diameter. Or near the position of the inner diameter, the print head must move uniformly in the radial direction from the outer radial to the inner diameter and/or from the inner radial to the outer diameter. As a result, the ineffective printing area of the print head increases and the object to be printed is formed. The efficiency decreases and the operating cost of the printer increases.
  • this application provides a method for printing a slice layer of a 3D object, a method for printing a 3D object, and a printing device, which can effectively reduce the ineffective movement area of the print head, improve the molding efficiency of the 3D object to be printed, and reduce the operation of the printer cost.
  • an embodiment of the present application provides a method for printing a slice layer of a 3D object, and the method includes:
  • the limit radial distance includes a minimum radial distance and/or a maximum radial distance
  • the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data includes:
  • the limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates (r i , ⁇ i ) of the plurality of pixels to be printed.
  • the polar coordinate system is a polar coordinate system with the center of the rotating support platform as a pole.
  • the method before the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, the method further includes:
  • the rectangular coordinate system is a coordinate system whose horizontal direction is the X axis .
  • the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data includes:
  • the limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
  • the acquiring the layer printing data of the slice layer, and controlling the print head to perform a printing action according to the boundary position and the layer printing data to obtain the layer printing result includes:
  • the print head is controlled to perform a printing action to obtain a layer printing result.
  • the pixels to be printed include at least one of pixels that require inkjet printing and pixels that do not require inkjet printing.
  • the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data includes:
  • the limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of the pixel points that need inkjet printing among the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
  • the acquiring the layer printing data of the slice layer, and controlling the print head to perform a printing action according to the boundary position and the layer printing data to obtain the layer printing result includes:
  • the print head is controlled to perform a printing action to obtain a layer printing result.
  • At least one pixel to be printed in the range of the smallest circumscribed rectangle is at least one vertex of the smallest circumscribed rectangle; the second pixel to be printed relative to the center of the rotating support platform
  • the relative coordinate is the second relative coordinate of the at least one vertex relative to the center of the rotating support platform.
  • the limit radial distance includes a minimum radial distance
  • the printing head is determined to be a radial uniform movement of the print head based on an arc formed by taking the center of the rotating support platform as a center and the limit radial distance as a radius
  • the boundary position of includes:
  • the outer circumference of the rotating support platform is determined as the second boundary position of the uniform radial movement of the print head.
  • the limit radial distance includes a maximum radial distance
  • the radial uniform motion of the print head is determined according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
  • the boundary position of includes:
  • a circular arc formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
  • the limit radial distance includes a minimum radial distance and a maximum radial distance; the printing head is determined based on an arc formed by taking the center of the rotating support platform as the center and the radial distance as the radius.
  • the boundary position of radial uniform motion includes:
  • a circular arc formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
  • the method before the acquiring the layer image data of the slice layer of the object to be printed, the method further includes:
  • Slice and layer the digital model of the object to be printed to obtain multiple slice layers and layer image data of the multiple slice layers.
  • the acquiring the layer printing data of the slice layer, and controlling the print head to perform a printing action according to the boundary position and the layer printing data to obtain the layer printing result includes:
  • the rotation speed value of the rotating support platform is set to change in a proportional relationship with the speed of the uniform radial movement of the print head.
  • the object to be printed includes a physical structure part, or a physical structure part and a non-physical structure part.
  • the non-physical structure part includes at least one of a supporting structure part and an extended structure part.
  • an embodiment of the present application provides a method for printing a 3D object.
  • the method includes: controlling the rotation speed of the rotating support platform to a first preset value, and printing the result by using the above-mentioned printing method of the slice layer of the 3D object The layer printing result of the first slice layer; afterwards, the rotation speed of the rotating support platform is controlled to be the second preset value, and the printing is performed according to the layer printing data of the Nth slice layer, where N is a positive value greater than 1.
  • the layer printing results obtained by printing are superimposed layer by layer to obtain a 3D object; the second preset value is greater than or equal to the first preset value.
  • an embodiment of the present application provides a 3D object printing device, including:
  • a data processing module configured to slice and layer the object to be printed to obtain multiple slice layers and layer image data, and process the layer image data, and the data processing module is connected to the control component;
  • a print head for jetting printing materials is connected with the control component;
  • a rotating support platform for supporting the layer printing result of the object to be printed
  • the control component is used for controlling the rotating support platform and the print head to perform a printing action using the above-mentioned printing method of the slice layer of the 3D object.
  • the limit radial distance between the slice layer and the center of the rotating support platform is determined, so as to determine the uniform radial movement of the print head.
  • the boundary position reduces the uniform motion area of the print head for ineffective printing, improves the printing efficiency of the slice layer, and further improves the molding efficiency of 3D objects and reduces the operating cost of the printer.
  • FIG. 1 is a schematic structural diagram of a 3D object printing apparatus provided by an embodiment of the application
  • 2a-2c are schematic diagrams of the slice layered structure of a digital model of a 3D object in an embodiment of the application;
  • FIG. 3 is a schematic flowchart of a method for printing a slice layer of a 3D object according to Embodiment 1 of the application;
  • FIG. 4 is a schematic diagram of the relative positions of all slices of layer image data on the virtual supporting platform in the polar coordinate system in Embodiment 1 of the application;
  • 5a to 5c are schematic diagrams of the uniform radial movement area of the print head in the polar coordinate system in Embodiment 1 of the present application;
  • FIG. 6 is a schematic flowchart of a method for printing a slice layer of a 3D object according to Embodiment 2 of the present application;
  • FIG. 7 is a schematic diagram of the relative position of the layer image data of all slices on the virtual support platform in the rectangular coordinate system in Embodiment 2 of the application;
  • FIG. 8 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 2 of the present application.
  • FIG. 9 is a schematic flowchart of a method for printing a slice layer of a 3D object provided in Embodiment 3 of the application;
  • FIG. 10 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 3 of the application;
  • FIG. 11 is a schematic diagram of a 3D object printing method provided in Embodiment 4 of the application.
  • FIG. 12 is a schematic diagram of a method for printing a 3D object according to Embodiment 5 of the present application.
  • Figure 1 is a 3D object printing device provided by an embodiment of the present application, which includes a rotating support platform 1, a print head 2, a carriage, a sliding rail 3, a control component 4, and a data processing module 5.
  • the print head 2 is installed on the carriage.
  • the rotating support platform 1 is used to support the printed 3D object, and the shape of the rotating support platform 1 can be a circle, a circular ring, a sector, or other shapes. During the 3D object printing process, the rotating support platform 1 and the printing head 2 perform relative rotation movement. In this embodiment, the rotating support platform 1 has a circular ring shape, and the rotating support platform 1 makes a circular motion relative to the print head 2.
  • the type and number of print heads 2 in this application are not limited, and may include at least one print head 2, and the print head 2 may be a single-channel print head or a multi-channel print head.
  • the control component 4 controls the print head 2 to move on the slide rail 3; the extension direction of the slide rail 3 passes through the center O of the rotating support platform 1.
  • the data processing module 5 may be slicing software, for example.
  • the digital model of the object to be printed is set in a virtual support platform. Understandably, the virtual support platform is used to simulate the rotating support platform 1 of the printing device.
  • the data processing module 5 is used to slice and layer the digital model of the object to be printed to obtain multiple slice layers and layer image data of each slice layer.
  • the 3D object to be printed in this application includes a physical structure part, or includes a physical structure part and a non-physical structure part.
  • the non-physical structure part includes at least one of a supporting structure part and an extended structure part.
  • the supporting structure part refers to the structure that supports the physical structure part during the printing process of the physical structure part
  • the extended structure part refers to the structure located at the periphery of the physical structure part and/or the supporting structure during the printing process of the physical structure part.
  • Figs. 2a to 2c are schematic diagrams of the slice layered structure of the digital model of the 3D object in this application.
  • the digital model of the 3D object in Fig. 2a only includes the physical structure part 10, which is composed of slice layers L11, L12...L1(f- 1) L1f is superimposed;
  • the digital model of the 3D object in Figure 2b includes a solid structure part 20 and a support structure part 21, which is formed by superimposing slice layers L21, L22...L2(f-1), L2f, the 3D object in Figure 2c
  • the digital model includes a solid structure part 30, a support structure part 31, and an extended structure part 32, which are formed by superimposing slice layers L31, L32...L3(f-1), L3f; where f is a positive integer, and the specific value of f is the same as
  • the height of the 3D object is related to the thickness of the slice layer.
  • the rotating support platform 1 has been rotating at a constant speed, and the print head 2 is located in the area where the rotating support platform 1 is located (as shown in the shaded area in Figure 1), and is located along the outer diameter R 1 of the rotating support platform 1.
  • the slide rail 3 moves at a constant speed to the position of the inner diameter R 0 , then decelerates and then accelerates in the reverse direction, and moves at a constant speed from the position of the inner diameter R 0 of the rotating support platform 1 to the position of the outer diameter R 1 .
  • the print area of the 3D object to be printed cannot cover the area in the radial direction of the rotating support platform 1 (as shown in the shaded area in Figure 1), for example, the object to be printed is placed near the outer diameter R 1 Or close to the position of the inner diameter R 0 , the print head 2 must move in the radial direction from the outer diameter R 1 to the inner diameter R 0 at a constant speed and/or from the inner diameter R 0 to the outer diameter R 1 to move at a constant speed, so that the print head
  • the invalid printing area of 2 increases, the molding efficiency of the object to be printed decreases, and the operating cost of the printer increases.
  • the rotation speed of the rotating support platform 1, the uniform moving speed of the print head 2 and the ejection frequency of the print head 2 match, so as to meet the printing accuracy of the object to be printed.
  • FIG. 3 shows a method for printing a slice layer of a 3D object according to an embodiment of the present application.
  • the method includes:
  • Step S01 acquiring the layer image data of the slice layer of the object to be printed
  • Step S02 Determine the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, where the limit radial distance includes the minimum radial distance and/or the maximum radial distance;
  • Step S03 Determine the boundary position of the uniform radial movement of the print head according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius;
  • Step S04 Obtain the layer printing data of the slice layer, and control the print head to execute the printing action according to the boundary position and the layer printing data to obtain the layer printing result.
  • the limit radial distance between the slice layer and the center of the rotating support platform 1 is determined, so as to determine the uniform radial movement of the print head 2
  • the boundary position of the print head 2 reduces the uniform motion area of the ineffective printing of the print head 2 and improves the printing efficiency of the slice layer, thereby improving the molding efficiency of the 3D object, and reducing the operating cost of the printer.
  • Embodiment 1 The specific technical solution of the method for printing a slice layer of a 3D object provided in Embodiment 1 will be described in detail below.
  • the method further includes:
  • the digital model of the object to be printed is sliced and layered to obtain multiple slice layers and layer image data of the multiple slice layers.
  • the digital model of the object to be printed can be converted into data in a data format that can be recognized by the data processing module 5 (slicing software).
  • the data format recognized by the slicing software includes STL data format, PLY data format, or WRL data Format etc.
  • Step S01 Obtain the layer image data of the slice layer of the object to be printed.
  • the digital model of the object to be printed is layered slice by slice, and the layer image data corresponding to each slice layer is obtained one by one. In other embodiments, after performing all the slice layers on the digital model of the object to be printed, all layer image data corresponding to all slice layers are acquired.
  • the layer image data of each slice layer includes a plurality of pixels to be printed, and the pixels to be printed include at least one of pixels that need inkjet printing and pixels that do not need inkjet printing.
  • Step S02 Determine the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, where the limit radial distance includes the minimum radial distance and/or the maximum radial distance.
  • Fig. 4 is a schematic diagram of the relative position of the layer image data of all slices on the virtual support platform 1'in the polar coordinate system in the embodiment 1 of the present application.
  • the slice software slices the digital model of the 3D object to obtain multiple slice layers and the layer image data of each slice layer.
  • the layer image data 6 of one slice layer is located on the virtual support platform 1'in the slice software ,
  • the center of the virtual support platform 1'and the pole of the polar coordinate are at the same point O, and OX is the polar axis.
  • the virtual support platform 1' is used to simulate the rotating support platform 1 of the printing device, and the center coordinates of the virtual support platform 1'are the same as the center coordinates of the rotating support platform.
  • step S02 includes:
  • the plurality of layers of image data in the slice layer pixel to be printed by the predetermined polar coordinate system is positioned, to obtain the coordinates of a plurality of pixels to be printed (r i, ⁇ i), wherein, R & lt i denotes the i th
  • R & lt i denotes the i th
  • ⁇ i represents the polar angle of the i-th pixel to be printed
  • the polar coordinate system is a polar coordinate system with the center of the rotating support platform as the pole.
  • FIG. 5a ⁇ 5c in Example 1 is a schematic view of the first embodiment of the present application area radially uniform motion printed polar coordinate system, the coordinates of the position to be printed on the 6 pixels is represented as a layer image data (r i , ⁇ i ), since the center of the virtual support platform 1'and the pole of the polar coordinate are at the same point O, therefore, the distance from the pixel to be printed to the center of the virtual support platform 1'is equal to r i , by comparing r of different pixels to be printed Values can get the maximum value r max and the minimum value r min .
  • the distance from the pixel point a to be printed to the center O is the minimum radial distance r min
  • the distance from the pixel point b to be printed to the center O is the maximum radial distance r max .
  • the distance from c to the center O lies between the maximum value and the minimum value.
  • Step S03 Determine the boundary position of the uniform radial movement of the print head according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
  • step S03 includes:
  • the arc R 3 formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
  • the annular area 51 formed between the arc R 2 and the arc R 3 is the radial uniform movement area of the print head.
  • the second boundary position (that is, the arc R 3 ) is when the print head is at The starting position of the uniform movement in the radial direction
  • the first boundary position (that is, the arc R 2 ) is the end position of the uniform movement of the print head in the radial direction.
  • the first boundary position (that is, the arc R 2 ) is the starting point of the print head moving at a constant speed in the radial direction
  • the second boundary position (that is, the arc R 3 ) is the end position of the print head moving at a constant speed in the radial direction.
  • the second boundary position (that is, the arc R 3 ) is only It is the starting position of the uniform movement of the print head in the radial direction, and the first boundary position (ie, the arc R 2 ) is only the end position of the uniform movement of the print head in the radial direction.
  • the print head when the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the first boundary position (ie, the arc R 2 ) is only The starting position of the print head moving at a constant speed in the radial direction, and the second boundary position (ie, the arc R 3 ) is only the ending position of the printing head moving at a constant speed in the radial direction.
  • Fig. 5b is a schematic diagram of another uniform radial movement area of the print head when printing the slice layer in the polar coordinate system in Embodiment 1 of the present application.
  • Step S03 includes:
  • the outer circumference R 1 of the rotating support platform is determined as the second boundary position of the uniform radial movement of the print head.
  • the annular area 52 formed between the arc R 2 and the outer circumference R 1 is the radial uniform movement area of the print head.
  • the outer periphery R 1 of the rotating support platform is the uniform speed of the print head in the radial direction.
  • the starting point of the movement the first boundary position (that is, the arc R 2 ) is the end position of the print head moving at a constant speed in the radial direction; when the print head moves from the inner circumference R 0 of the rotating support platform to the outer circumference R 1 , the first boundary The position (that is, the arc R 2 ) is the starting position of the uniform movement of the print head in the radial direction, and the outer circumference R 1 of the rotating support platform is the end position of the uniform movement of the print head in the radial direction.
  • the print head When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the outer periphery R 1 of the rotating support platform to the inner periphery R 0 , the outer periphery R 1 of the rotating support platform is only the print head at a constant speed in the radial direction
  • the starting position of the movement, the first boundary position (that is, the arc R 2 ) is the ending position of the uniform movement of the print head in the radial direction.
  • the print head When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the first boundary position (that is, the arc R 2 ) is only when the print head is in the radial direction.
  • the starting position of the uniform movement in the direction, the outer circumference R 1 of the rotating support platform is only the end position of the uniform movement of the print head in the radial direction.
  • Fig. 5c is a schematic diagram of another uniform radial movement area of the print head when printing the slice layer in the polar coordinate system in Embodiment 1 of the present application.
  • Step S03 includes:
  • the arc R 3 formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
  • the annular area 53 formed between the circular arc R 3 and the inner circumference R 0 is an area where the print head moves at a constant speed in the radial direction.
  • the second boundary position (that is, the arc R 3 ) is when the print head is at The starting position of the uniform movement in the radial direction
  • the inner circumference R 0 of the rotating support platform is the end position of the uniform movement of the print head in the radial direction
  • the second boundary position ie, the arc R 3
  • the second boundary position ie, the arc R 3
  • the inner circumference R 0 of the rotating support platform is the end position of the uniform movement of the print head in the radial direction.
  • the print head When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the inner circumference R 0 of the rotating support platform is only the uniform speed of the print head in the radial direction
  • the starting position of the movement and the second boundary position (that is, the arc R 3 ) is only the end position of the uniform movement of the print head in the radial direction.
  • Step S04 Obtain the layer printing data of the slice layer, and control the print head to execute the printing action according to the boundary position and the layer printing data to obtain the layer printing result.
  • the layer printing data of the slicing layer includes data for controlling whether at least one channel of the print head performs ink ejection.
  • at least one material or at least one color is ejected through at least one channel of the print head.
  • "0" means no inkjet printing is required
  • "1" means inkjet printing is required.
  • the print head moves to the "0" position
  • the print head does not perform inkjet printing
  • the print head moves to the "1" position
  • the print head performs inkjet printing.
  • the print head is in the "0" position. In the 1" position, either the molding material or the supporting material can be sprayed, depending on the model to be printed.
  • the layer print data of the slice layer in this application can use various data processing methods known in the art to process the layer image data of the slice layer to obtain the layer print data of the slice layer. There is no restriction here.
  • the uniform movement area 51 or 52 or 53 of the print head in this embodiment 1 is smaller than the annular area of the rotating support platform 1. Therefore, the uniform movement area of the print head for ineffective printing is reduced, and the printing efficiency of a single slice layer is improved, thereby increasing It improves the molding efficiency of 3D objects and reduces the operating cost of the printer.
  • the method for printing the slice layer further includes: during the printing process, setting the rotation speed of the rotating support platform to a preset value; or
  • the rotating support platform 1 rotates at a constant speed during the printing of a single slice layer
  • the rotation speed value of the rotating support platform 1 can be a preset value set previously (for example, 0.5r/s, that is, the rotating support platform every second Rotate 0.5 revolutions).
  • the rotation speed value of the rotating support platform 1 may also change in an inversely proportional relationship with the maximum radial distance r max.
  • is a certain value.
  • the radial distance of the annular area formed by the first boundary position and the second boundary position is constant, ⁇ is the rotation speed value of the support platform, when the rotation speed of the rotation support platform When the value ⁇ increases, the speed of the uniform radial movement of the print head also increases.
  • Example 1 of the present application the rotation speed value of the rotating support platform is adjusted according to the maximum radial distance r max , and the uniform radial movement speed of the print head is adjusted according to the rotation speed value of the rotating support platform. As the rotation speed of the rotating support platform increases, The speed of the uniform radial movement of the print head increases.
  • adjusting the rotation speed of the rotating support platform according to the limit radial distance of the print head at a uniform radial movement can further improve the printing efficiency of the slice layer, improve the molding efficiency of the object to be printed, and reduce the operating cost of the printer.
  • FIG. 6 is a schematic flowchart of a method for printing a slice layer of a 3D object according to Embodiment 2 of the application. As shown in FIG. 6, the difference between Embodiment 2 and Embodiment 1 is:
  • the method for printing the slice layer further includes:
  • Step S11 obtain the coordinates (x 0 , y 0 ) of the center of the rotating support platform in the preset rectangular coordinate system; obtain the coordinates (x 0, y 0) of at least one pixel to be printed in the layer image data in the preset rectangular coordinate system mn , y mn );
  • the rectangular coordinate system is a coordinate system with the horizontal direction as the X axis.
  • the virtual coordinates of the center of support platform 1 'means a rotating support platform, a support platform for simulating the virtual printing' (x 0, y 0) coordinates of the center of rotation of the supporting platform (x 0, y 0) the same .
  • the digital model of the 3D object on the virtual support platform 1' is located in the Cartesian coordinate system.
  • the relative position of the origin of the Cartesian coordinate system and the center of the virtual support platform is not limited.
  • the origin of the Cartesian coordinate system can be the same as the center of the virtual support platform 1'.
  • Common points, the origin of the rectangular coordinate system can also be offset from the center of the virtual support platform 1'.
  • the offset of the origin of the rectangular coordinate system and the center of the virtual support platform 1' is taken as an example for description.
  • the data processing module 5 (slicing software) is used to slice and layer the digital model of the 3D object to be printed to obtain multiple slice layers and layer image data.
  • the layer image data is a bitmap image, also called a dot image.
  • the extending direction of the rows and the extending direction of the columns are respectively parallel to the directions of the two coordinate axes in the Cartesian coordinate system.
  • Each pixel is expressed as d mn , and m is the row of the pixel.
  • N represents the column where the pixel is located, 1 ⁇ m ⁇ M, 1 ⁇ n ⁇ N, d mn represents the pixel on the mth row and nth column.
  • the specific dot matrix image composition is determined by the specific 3D object to be printed. The structure and shape are determined.
  • the layer image data includes a plurality of pixels to be printed, and the pixels to be printed include at least one of pixels that need inkjet printing and pixels that do not need inkjet printing.
  • FIG. 7 is a schematic diagram of the relative position of the layer image data of all slices on the virtual support platform 1'in the rectangular coordinate system in Embodiment 2 of the present application.
  • the slice layer image 6 includes pixels that do not require inkjet printing, represented by hollow dots K, and pixels that need inkjet printing, represented by solid dots S.
  • Each pixel in the slice layer image 6' has a relative positional relationship.
  • the pixel in the first row and the second column is represented as d 12 ,...
  • the pixel in the first row and the ninth column is denoted as d 19 ;
  • the pixel in the second row and the first column is denoted as d 21 , and the pixel in the second row and second column is denoted as d 22 ,...the sixth row
  • the pixel in the 9th column is denoted as d as 69 .
  • step S02' is included after step S11, and step S02' includes:
  • the limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of a plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
  • the coordinates (x mn , y mn ) of at least one pixel to be printed in the layer image data relative to the preset rectangular coordinate system are determined, it can be determined according to each pixel in the dot matrix image of the slice layer image 6' The relative positions between the points get the coordinates of all other pixels.
  • FIG. 8 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 2 of the present application.
  • the limit radial distance between the slice layer and the center of the rotating support platform is obtained, that is, the maximum radial distance r max and the minimum radial distance r min .
  • the pixels d 19 and d 61 are pixels that do not require inkjet printing.
  • Step S03 Determine the boundary position of the uniform radial movement of the print head according to the arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
  • the arc R 2 ′ formed with the center O of the rotating support platform as the center and the minimum radial distance r min as the radius is determined as the first boundary position of the uniform radial movement of the print head;
  • the arc R 3 ′ formed by the center O being the center of the circle and the maximum radial distance r max being the radius is determined as the second boundary position of the uniform radial movement of the print head.
  • the annular area 54 formed between the arc R 2 ′ and the arc R 3 ′ is the uniform radial movement area of the print head.
  • the boundary position of the uniform radial movement of the print head can also be determined according to the other two boundary position determination methods in Embodiment 1, which will not be described in detail here.
  • the layer printing data is acquired according to the layer image data 6'of the slice layer, for example, the layer image data is processed by the slice software to obtain the layer printing data of the slice layer, and the layer printing data includes controlling whether at least one channel of the print head performs inkjet The data.
  • step S04' is included after step S03, and step S04' includes:
  • the print head is controlled to execute the printing action, and the layer printing result is obtained.
  • the starting position and ending position of the uniform radial movement of the print head during the printing process are determined; according to the pixel point (for example, d 11 ), the relative rotation of the center O of the support platform A relative coordinate is (x 11 -x 0 , y 11 -y 0 ), so as to determine the specific position of the layer image data on the virtual support platform, and finally determine the specific position of the print head to perform printing on the rotating support platform; and then according to the slice
  • the layer printing data of the layer is inkjet printed in the radial uniform motion area enclosed by the boundary position and the specific inkjet printing position determined, so as to print the slice layer of the 3D object.
  • the radial uniform movement area 54 of the print head 2 is smaller than the annular area of the rotating support platform 1. Therefore, the uniform movement area of the print head in the radial invalid printing is reduced, and the printing efficiency of a single slice layer is improved. In turn, the molding efficiency of 3D objects is improved, and the operating cost of the printer is reduced.
  • the rotation speed value of the rotating support platform can also be set, for example, set to a preset value; or set to be the same as the maximum value of the currently printed slice layer.
  • the radial distance changes in an inverse proportional relationship; and/or, it is set to change in a direct proportional relationship with the uniform radial velocity of the print head. I will not go into details here.
  • FIG. 9 is a schematic flowchart of a method for rotating and printing a slice layer of a 3D object provided in Embodiment 3 of the present application.
  • FIG. 10 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 3 of the present application.
  • step S02" includes:
  • the limit radial distance between the slice layer and the rotating support platform is determined according to the coordinates of the pixels to be inkjet printed among the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
  • each pixel in the layer image data 6' is traversed, the pixel that needs inkjet printing is identified, and the radial distance r of all the pixels that need inkjet printing from the center O of the virtual support platform 1'is obtained. mn .
  • the limit radial distance between the slice layer and the center of the rotating support platform is obtained, that is, the maximum radial distance r max and the minimum radial distance r min .
  • the pixels that need inkjet printing in this embodiment have attribute data such as color data, material performance data, etc., while the pixels that do not need inkjet printing have no attribute data. Therefore, when traversing the pixels in the layer image data 6', it is easy to identify the pixels that need inkjet printing.
  • the pixels d 39 and d 42 are both pixels that need inkjet printing.
  • Step S03 Determine the boundary position of the uniform radial movement of the print head according to the arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
  • the arc R 2 "formed with the center O of the rotating support platform as the center and the minimum radial distance r min as the radius is determined as the first boundary position of the uniform radial movement of the print head;
  • the arc R 3 “formed by the center O being the center of the circle and the maximum radial distance r max being the radius is determined as the second boundary position of the uniform radial movement of the print head.
  • the annular area 55 formed between the arc R 2 ”and the arc R 3 ” is the uniform radial movement area of the print head.
  • the boundary position of the uniform radial movement of the print head can also be determined according to the other two boundary position determination methods in Embodiment 1, which will not be described in detail here.
  • step S04" is executed after step S03, and step S04" includes:
  • the print head is controlled to execute the printing action, and the layer printing result is obtained.
  • each pixel in the slice layer image 6' is traversed, and after the pixel that needs inkjet printing is identified, the coordinates of the pixel that needs inkjet printing are filtered out of x min , y min , and x max And y max , which can determine the smallest circumscribed rectangle 7 of all pixels that need inkjet printing.
  • the directions of the long and wide sides of the smallest circumscribed rectangle are parallel to the X and Y axes of the Cartesian coordinate system, and the vertices of the smallest circumscribed rectangle 7 are pixel points d 22 , d 29 , and d 52 respectively.
  • the coordinates are (x min , y max ), (x max , y max ), (x min , y min ), (x max , y min ), respectively.
  • the at least one pixel to be printed within the range of the smallest circumscribed rectangle 7 specifically refers to at least one vertex of the smallest circumscribed rectangle (such as vertices d 22 , d 29 , d 52 or d 59 ); the second relative coordinate of the at least one pixel to be printed with respect to the center of the rotating support platform specifically refers to the second relative coordinate of at least one vertex of the smallest circumscribed rectangle with respect to the center of the rotating support platform, For example, (x 22 '-x 0, y 22' -y 0).
  • at least one pixel to be printed within the minimum circumscribed rectangle 7 may be any point other than the vertex, such as d 23 , or d 34 , or d 26 and so on, no more detailed introduction here.
  • the specific position of the layer image data on the virtual support platform is determined, and the specific position of the print head to perform printing on the rotating support platform is finally determined; and then the layer print data of the slice layer is surrounded by the boundary position.
  • Inkjet printing is performed in the combined radial uniform motion area and the determined specific inkjet printing position, thereby printing the slice layer of the 3D object.
  • the radial uniform movement area 55 of the print head 2 is smaller than the annular area of the rotating support platform 1. Therefore, the uniform movement area of the print head in the radial invalid printing is reduced, and the printing efficiency of a single slice layer is improved. In turn, the molding efficiency of 3D objects is improved, and the operating cost of the printer is reduced.
  • the data of the layer image data 6" within the smallest circumscribed rectangle is extracted as the layer printing data.
  • the new layer image data 6" further reduces the number of pixels that do not need inkjet printing. , Which reduces the amount of data storage, improves the efficiency of data transmission, and at the same time reduces the range of invalid movement of the print head in the uniform movement area in the radial direction, thereby improving the printing efficiency of the slice layer.
  • the rotation speed value of the rotating support platform can also be set, for example, set to a preset value; or set to be the same as the maximum value of the currently printed slice layer.
  • the radial distance changes in an inverse proportional relationship; and/or, it is set to change in a direct proportional relationship with the uniform radial velocity of the print head. I will not go into details here.
  • FIG. 11 is a schematic diagram of a method for printing a 3D object according to Embodiment 4 of the present application.
  • the 3D object printing method includes:
  • Step S201 controlling the rotation speed of the rotating support platform 1 to be a first preset value, and printing by using the 3D object slice layer printing method of any one of the embodiments 1 to 3 to obtain the layer printing result of the first slice layer;
  • Step S202 controlling the rotation speed of the rotating support platform to a second preset value, and printing according to the layer printing data of the Nth slice layer, where N is a positive integer greater than 1, and the layer printing results obtained by printing are sequentially Layers are superimposed to obtain a 3D object; the second preset value is greater than or equal to the first preset value.
  • the second preset value is equal to the first preset value.
  • the printing process of step S202 and the printing process of step S201 have the same radial uniform motion area of the print head. Specifically, after the first slice layer is printed using the 3D object slice layer printing method in Embodiment 1, only the layer printing data of the subsequent slice layer needs to be acquired during the printing process of the subsequent slice layer, and the layer printing data of the subsequent slice layer is acquired according to the acquired subsequent slice layer.
  • the layer printing data and the limit radial distance between the stored slice layer and the center of the rotating support platform that is, the minimum radial distance and the maximum radial distance
  • the layer printing data of the subsequent slice layer needs to be obtained during the printing process of the subsequent slice layer, and the subsequent slice layer is obtained according to the obtained subsequent slice layer.
  • the second preset value is greater than the first preset value.
  • the rotation speed value of the rotating support platform changes in inverse proportion to the maximum radial distance of the currently printed slice layer.
  • the rotation speed value of the rotating support platform during the current slice layer printing process can be increased, and the diameter of the print head can be increased at the same time.
  • the printing of the slice layer reduces the uniform motion area of the print head for ineffective printing in the radial direction, the printing efficiency of a single slice layer is improved, thereby improving the molding efficiency of 3D objects and reducing the operating cost of the printer.
  • FIG. 12 is a schematic diagram of a method for printing a 3D object according to Embodiment 5 of the present application, and the details are as follows:
  • each slice layer is printed using the 3D object slice layer printing method of any one of embodiments 1 to 3.
  • the rotation speed value of the rotating support platform is set to be proportional to the uniform radial movement speed of the print head Relationship change
  • step S302 the layer printing results obtained by printing are superimposed layer by layer to obtain a 3D object.
  • the adjustment of the rotation speed value of the rotating support platform and the speed of the uniform radial movement of the print head in each embodiment of the present application is performed under the premise of meeting the mechanical performance of the printer and the printing accuracy of the 3D object.
  • Embodiment 6 of the present application provides a 3D object printing device, including a rotating support platform 1, a printing head 2, a carriage, a sliding rail 3, a control component 4, and a data processing module 5, wherein the printing head 2 is installed On the word car.
  • the data processing module 5 is used to slice and layer the object to be printed to obtain multiple slice layers and layer image data, and process the layer image data, and the data processing module is connected with the control component;
  • the print head is used for jetting printing materials, and the print head is connected with the control part;
  • the rotating support platform is used to support the layer printing result of the object to be printed.
  • the control component is used for using the 3D object slice layer printing method of any one of Embodiments 1 to 3 to control the rotating support platform and the printing head to perform printing operations.

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Abstract

A 3D object slice layer printing method, and a 3D object printing method and printing device. The 3D object slice layer printing method comprises: obtaining layer image data of a slice layer of an object to be printed; determining the limit radial distance between the slice layer and the center of a rotating support platform (1) according to the layer image data, wherein the limit radial distance comprises the minimum radial distance and/or the maximum radial distance; determining the boundary position of the uniform radial movement of a print head (2) according to an arc formed by using the center of the rotating support platform (1) as the center and the limit radial distance as the radius; and obtaining layer printing data of the slice layer and controlling the print head (2) to perform printing actions according to the boundary position and the layer printing data to obtain a layer printing result. The printing method and printing device can effectively reduce the ineffective movement area of the print head, improve the formation efficiency of the 3D object to be printed, and reduce the operating cost of a printer.

Description

3D物体切片层的打印方法、3D物体的打印方法及打印装置3D object slice layer printing method, 3D object printing method and printing device
本申请要求于2019年11月15日提交中国专利局,申请号为201911118166.2、发明名称为“3D物体切片层的打印方法、3D物体的打印方法及打印装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on November 15, 2019, the application number is 201911118166.2, and the invention title is "3D object slice layer printing method, 3D object printing method and printing device". The entire content is incorporated into this application by reference.
技术领域Technical field
本申请涉及3D物体成型技术领域,尤其涉及3D物体切片层的打印方法、3D物体的打印方法及打印装置。This application relates to the technical field of 3D object molding, and in particular to a method for printing a slice layer of a 3D object, a method for printing a 3D object, and a printing device.
背景技术Background technique
快速成型技术又称快速原型制造技术或加式制造技术,其基本原理都是基于3D模型切片形成多个切片层,然后经过数据处理最终采用逐层(即逐个切片层)加工堆积的方式制作3D物体。Rapid prototyping technology is also called rapid prototyping manufacturing technology or additive manufacturing technology. Its basic principle is based on the 3D model slices to form multiple slice layers, and then after data processing, the 3D is made by layer-by-layer (ie slice-by-layer) processing and accumulation. object.
现有旋转3D打印机(如支撑平台为圆环形的旋转3D打印机),其包括旋转支撑平台、打印头、字车、滑轨和控制装置,打印开始后,旋转支撑平台一直匀速旋转,字车在位于旋转支撑平台所在区域内从旋转支撑平台的外径位置沿着滑轨匀速移动到内径位置,之后减速再反向加速,在位于旋转支撑平台所在区域内打印头从内径位置匀速移动到外径位置。由于在整个旋转支撑平台所在区域内打印头一直处于匀速移动状态,当待打印物体打印幅面小,不能覆盖支撑平台的径向方向所在区域时,例如将待打印物体摆放在靠近外径的位置或靠近内径的位置时,打印头都必须在径向方向由外径向内径方向匀速移动和/或由内径向外径方向匀速移动,由此打印头的无效打印区域增加,待打印物体的成型效率降低,打印机的运行成本增加。The existing rotating 3D printer (such as a rotating 3D printer with a ring-shaped support platform) includes a rotating support platform, a print head, a carriage, a slide rail and a control device. After printing starts, the rotating support platform has been rotating at a constant speed, and the carriage In the area where the rotary support platform is located, move from the outer diameter position of the rotary support platform to the inner diameter position along the slide rail at a constant speed, then decelerate and then accelerate in the opposite direction. In the area where the rotary support platform is located, the print head moves at a uniform speed from the inner diameter position to the outer diameter position.径位置。 Path location. Since the print head is always moving at a constant speed in the entire area of the rotating support platform, when the print area of the object to be printed is small and cannot cover the area in the radial direction of the support platform, for example, place the object to be printed close to the outer diameter. Or near the position of the inner diameter, the print head must move uniformly in the radial direction from the outer radial to the inner diameter and/or from the inner radial to the outer diameter. As a result, the ineffective printing area of the print head increases and the object to be printed is formed. The efficiency decreases and the operating cost of the printer increases.
申请内容Application content
本申请为了克服上述缺陷,提供一种3D物体切片层的打印方法、3D物体的打印方法及打印装置,能有效减少打印头的无效运动区域,提高待打印3D物体的成型效率,降低打印机的运行成本。In order to overcome the above-mentioned drawbacks, this application provides a method for printing a slice layer of a 3D object, a method for printing a 3D object, and a printing device, which can effectively reduce the ineffective movement area of the print head, improve the molding efficiency of the 3D object to be printed, and reduce the operation of the printer cost.
第一方面,本申请实施例提供了一种3D物体切片层的打印方法,所述方法包括:In the first aspect, an embodiment of the present application provides a method for printing a slice layer of a 3D object, and the method includes:
获取待打印物体的切片层的层图像数据;Acquiring the layer image data of the slice layer of the object to be printed;
根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,其中,所述极限径向距离包括最小径向距离和/或最大径向距离;Determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, wherein the limit radial distance includes a minimum radial distance and/or a maximum radial distance;
根据以所述旋转支撑平台的中心为圆心且所述极限径向距离为半径形成的圆弧确定打印头径向匀速运动的边界位置;Determine the boundary position of the uniform radial movement of the print head according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius;
获取所述切片层的层打印数据,并根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果。Obtain the layer printing data of the slice layer, and control the print head to perform a printing action according to the boundary position and the layer printing data to obtain a layer printing result.
可选地,所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,包括:Optionally, the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data includes:
将所述层图像数据中的多个待打印像素点通过预设的极坐标系进行定位,得到所述多个待打印像素点的坐标(r i,θ i),其中,r i表示第i个待打印像素点距离所述极点的距离,θ i表示第i个待打印像素点的极角; Position the multiple pixels to be printed in the layer image data through a preset polar coordinate system to obtain the coordinates (r i , θ i ) of the multiple pixels to be printed, where r i represents the ith The distance between each pixel to be printed and the pole, θ i represents the polar angle of the i-th pixel to be printed;
根据所述多个待打印像素点的坐标(r i,θ i)确定所述切片层与所述旋转支撑平台的中心的极限径向距离。 The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates (r i , θ i ) of the plurality of pixels to be printed.
可选地,所述极坐标系是以所述旋转支撑平台的中心作为极点的极坐标系。Optionally, the polar coordinate system is a polar coordinate system with the center of the rotating support platform as a pole.
可选地,在所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离之前,所述方法还包括:Optionally, before the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, the method further includes:
获取旋转支撑平台的中心在预设的直角坐标系中的坐标(x 0,y 0); Obtain the coordinates (x 0 , y 0 ) of the center of the rotating support platform in the preset rectangular coordinate system;
获取所述层图像数据中至少一个待打印像素点在所述预设的直角坐标系中的坐标(x mn,y mn);其中,所述直角坐标系是以水平方向为X轴的坐标系。 Acquire the coordinates (x mn , y mn ) of at least one pixel to be printed in the layer image data in the preset rectangular coordinate system; wherein, the rectangular coordinate system is a coordinate system whose horizontal direction is the X axis .
可选地,所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,包括:Optionally, the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data includes:
根据所述层图像数据中所述至少一个待打印像素点在所述直角坐标系中的坐标得到所述层图像数据中多个待打印像素点的坐标;Obtaining the coordinates of a plurality of pixels to be printed in the layer image data according to the coordinates of the at least one pixel to be printed in the layer image data in the rectangular coordinate system;
根据所述多个待打印像素点的坐标及所述旋转支撑平台的中心的坐标确定所述切片层与所述旋转支撑平台的中心的极限径向距离。The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
可选地,所述获取所述切片层的层打印数据,根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果,包括:Optionally, the acquiring the layer printing data of the slice layer, and controlling the print head to perform a printing action according to the boundary position and the layer printing data to obtain the layer printing result includes:
获取所述至少一个所述待打印像素点相对所述旋转支撑平台的中心的第一相对坐标(x mn-x 0,y mn-y 0); Acquiring the first relative coordinates (x mn- x 0 , y mn -y 0 ) of the at least one pixel to be printed relative to the center of the rotating support platform;
获取所述切片层的层打印数据;Acquiring layer printing data of the slice layer;
根据所述第一相对坐标、所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果。According to the first relative coordinates, the boundary position, and the layer printing data, the print head is controlled to perform a printing action to obtain a layer printing result.
可选地,所述待打印像素点包括需要喷墨打印的像素点及无需喷墨打印的像素点中的至少一个。Optionally, the pixels to be printed include at least one of pixels that require inkjet printing and pixels that do not require inkjet printing.
可选地,所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,包括:Optionally, the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data includes:
根据所述层图像数据中所述至少一个待打印像素点在所述直角坐标系中的坐标得到所述层图像数据中多个待打印像素点的坐标;Obtaining the coordinates of a plurality of pixels to be printed in the layer image data according to the coordinates of the at least one pixel to be printed in the layer image data in the rectangular coordinate system;
根据所述多个待打印像素点中需要喷墨打印的像素点的坐标及所述旋转支撑平台的中心的坐标确定所述切片层与所述旋转支撑平台的中心的极限径向距离。The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of the pixel points that need inkjet printing among the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
可选地,所述获取所述切片层的层打印数据,根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果,包括:Optionally, the acquiring the layer printing data of the slice layer, and controlling the print head to perform a printing action according to the boundary position and the layer printing data to obtain the layer printing result includes:
获取所述层图像数据中的多个待打印像素点中需要喷墨打印的像素点的最小外切矩形;Obtaining the smallest circumscribed rectangle of the pixel that needs inkjet printing among the plurality of pixels to be printed in the layer image data;
获取所述最小外切矩形范围内的至少一个待打印像素点的坐标(x mn’,y mn’)和所述至少一个待打印像素点相对所述旋转支撑平台的中心的第二相对坐标(x mn’-x 0,y mn’-y 0); Obtain the coordinates (x mn ′, y mn ′) of at least one pixel to be printed within the minimum circumscribed rectangle and the second relative coordinate (x mn ′, y mn ′) of the at least one pixel to be printed relative to the center of the rotating support platform ( x mn'- x 0 , y mn' -y 0 );
提取所述最小外切矩形范围内所述层图像数据的数据作为层打印数据;Extracting data of the layer image data within the minimum circumscribed rectangle range as layer printing data;
根据所述第二相对坐标、所述边界位置及所述层打印数据控制所述打印头执行打印动作, 得到层打印结果。According to the second relative coordinates, the boundary position, and the layer printing data, the print head is controlled to perform a printing action to obtain a layer printing result.
可选地,所述最小外切矩形范围内的至少一个待打印像素点为所述最小外切矩形的至少一个顶点;所述至少一个待打印像素点相对所述旋转支撑平台的中心的第二相对坐标为所述至少一个顶点相对所述旋转支撑平台的中心的第二相对坐标。Optionally, at least one pixel to be printed in the range of the smallest circumscribed rectangle is at least one vertex of the smallest circumscribed rectangle; the second pixel to be printed relative to the center of the rotating support platform The relative coordinate is the second relative coordinate of the at least one vertex relative to the center of the rotating support platform.
可选地,所述极限径向距离包括最小径向距离,所述根据以所述旋转支撑平台的中心为圆心且所述极限径向距离为半径形成的圆弧确定为打印头径向匀速运动的边界位置,包括:Optionally, the limit radial distance includes a minimum radial distance, and the printing head is determined to be a radial uniform movement of the print head based on an arc formed by taking the center of the rotating support platform as a center and the limit radial distance as a radius The boundary position of includes:
将以所述旋转支撑平台的中心为圆心且所述最小径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第一边界位置;Determining an arc formed by taking the center of the rotating support platform as the center and the minimum radial distance as the radius as the first boundary position of the uniform radial movement of the print head;
将所述旋转支撑平台的外周确定为所述打印头径向匀速运动的第二边界位置。The outer circumference of the rotating support platform is determined as the second boundary position of the uniform radial movement of the print head.
可选地,所述极限径向距离包括最大径向距离,所述根据以所述旋转支撑平台的中心为圆心且所述极限径向距离为半径形成的圆弧确定为打印头径向匀速运动的边界位置,包括:Optionally, the limit radial distance includes a maximum radial distance, and the radial uniform motion of the print head is determined according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius. The boundary position of includes:
将所述旋转支撑平台的内周确定为所述打印头径向匀速运动的第一边界位置;Determining the inner circumference of the rotating support platform as the first boundary position of the print head moving at a uniform speed in the radial direction;
将以所述旋转支撑平台的中心为圆心且所述最大径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第二边界位置。A circular arc formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
可选地,所述极限径向距离包括最小径向距离及最大径向距离;所述根据以所述旋转支撑平台的中心为圆心且所述径向距离为半径形成的圆弧确定为打印头径向匀速运动的边界位置,包括:Optionally, the limit radial distance includes a minimum radial distance and a maximum radial distance; the printing head is determined based on an arc formed by taking the center of the rotating support platform as the center and the radial distance as the radius. The boundary position of radial uniform motion includes:
将以所述旋转支撑平台的中心为圆心且所述最小径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第一边界位置;Determining an arc formed by taking the center of the rotating support platform as the center and the minimum radial distance as the radius as the first boundary position of the uniform radial movement of the print head;
将以所述旋转支撑平台的中心为圆心且所述最大径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第二边界位置。A circular arc formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
可选地,在所述获取待打印物体的切片层的层图像数据之前,所述方法还包括:Optionally, before the acquiring the layer image data of the slice layer of the object to be printed, the method further includes:
将所述待打印物体的数字模型进行切片分层,得到多个切片层及所述多个切片层的层图像数据。Slice and layer the digital model of the object to be printed to obtain multiple slice layers and layer image data of the multiple slice layers.
可选地,所述获取所述切片层的层打印数据,并根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果,包括:Optionally, the acquiring the layer printing data of the slice layer, and controlling the print head to perform a printing action according to the boundary position and the layer printing data to obtain the layer printing result includes:
在打印过程中,设定所述旋转支撑平台的旋转速度值为预设值;或During the printing process, set the rotation speed of the rotating support platform to a preset value; or
设定所述旋转支撑平台的旋转速度值与当前打印的切片层的最大径向距离成反比例关系变化;和/或Set the rotation speed value of the rotating support platform to change in an inverse proportional relationship with the maximum radial distance of the slice layer currently printed; and/or
设定所述旋转支撑平台的旋转速度值与所述打印头径向匀速运动的速度成正比例关系变化。The rotation speed value of the rotating support platform is set to change in a proportional relationship with the speed of the uniform radial movement of the print head.
可选地,所述待打印物体包括实体结构部分,或实体结构部分及非实体结构部分。Optionally, the object to be printed includes a physical structure part, or a physical structure part and a non-physical structure part.
可选地,所述非实体结构部分包括支撑结构部分、扩展结构部分中的至少一种。Optionally, the non-physical structure part includes at least one of a supporting structure part and an extended structure part.
第二方面,本申请实施例提供了一种3D物体的打印方法,方法包括:控制旋转支撑平台的旋转速度值为第一预设值,并利用上述的3D物体的切片层的打印方法打印得到第一个切片层的层打印结果;之后控制所述旋转支撑平台的旋转速度值为第二预设值,并根据第N个切片层的层打印数据进行打印,其中,N为大于1的正整数,将打印得到的层打印结果逐层叠加,得到3D物体;所述第二预设值大于或等于所述第一预设值。In a second aspect, an embodiment of the present application provides a method for printing a 3D object. The method includes: controlling the rotation speed of the rotating support platform to a first preset value, and printing the result by using the above-mentioned printing method of the slice layer of the 3D object The layer printing result of the first slice layer; afterwards, the rotation speed of the rotating support platform is controlled to be the second preset value, and the printing is performed according to the layer printing data of the Nth slice layer, where N is a positive value greater than 1. Integer, the layer printing results obtained by printing are superimposed layer by layer to obtain a 3D object; the second preset value is greater than or equal to the first preset value.
第三方面,本申请实施例提供了一种3D物体的打印装置,包括:In a third aspect, an embodiment of the present application provides a 3D object printing device, including:
数据处理模块,用于对待打印物体进行切片分层,得到多个切片层及层图像数据,并对所述层图像数据进行处理,所述数据处理模块与控制部件相连;A data processing module, configured to slice and layer the object to be printed to obtain multiple slice layers and layer image data, and process the layer image data, and the data processing module is connected to the control component;
打印头,用于喷射打印材料,所述打印头与所述控制部件相连;A print head for jetting printing materials, the print head is connected with the control component;
旋转支撑平台,用于支撑所述待打印物体的层打印结果;及A rotating support platform for supporting the layer printing result of the object to be printed; and
所述控制部件,用于使用上述的3D物体的切片层的打印方法控制所述旋转支撑平台及所述打印头执行打印动作。The control component is used for controlling the rotating support platform and the print head to perform a printing action using the above-mentioned printing method of the slice layer of the 3D object.
在本方案中,在3D物体旋转打印过程中,通过获取待打印物体的切片层的层图像数据,确定切片层与旋转支撑平台的中心的极限径向距离,从而确定打印头径向匀速运动的边界位置,减少打印头无效打印的匀速运动区域,提高了切片层的打印效率,进而提高3D物体的成型效率,降低了打印机的运行成本。In this solution, during the 3D object rotation printing process, by acquiring the layer image data of the slice layer of the object to be printed, the limit radial distance between the slice layer and the center of the rotating support platform is determined, so as to determine the uniform radial movement of the print head The boundary position reduces the uniform motion area of the print head for ineffective printing, improves the printing efficiency of the slice layer, and further improves the molding efficiency of 3D objects and reduces the operating cost of the printer.
附图说明Description of the drawings
下面结合附图和实施例对本申请进一步说明。The application will be further described below in conjunction with the drawings and embodiments.
图1为本申请实施例提供的一种3D物体的打印装置的结构示意图;FIG. 1 is a schematic structural diagram of a 3D object printing apparatus provided by an embodiment of the application;
图2a-2c为本申请实施例中3D物体的数字模型的切片分层的结构示意图;2a-2c are schematic diagrams of the slice layered structure of a digital model of a 3D object in an embodiment of the application;
图3为本申请实施例1提供的一种3D物体切片层的打印方法的流程示意图;3 is a schematic flowchart of a method for printing a slice layer of a 3D object according to Embodiment 1 of the application;
图4为本申请实施例1中在极坐标系中一切片层的层图像数据在虚拟支撑平台上的相对位置示意图;4 is a schematic diagram of the relative positions of all slices of layer image data on the virtual supporting platform in the polar coordinate system in Embodiment 1 of the application;
图5a~5c为本申请实施例1中在极坐标系中打印头径向匀速运动区域的示意图;5a to 5c are schematic diagrams of the uniform radial movement area of the print head in the polar coordinate system in Embodiment 1 of the present application;
图6为本申请实施例2提供的一种3D物体切片层的打印方法流程示意图;6 is a schematic flowchart of a method for printing a slice layer of a 3D object according to Embodiment 2 of the present application;
图7为本申请实施例2中在直角坐标系中一切片层的层图像数据在虚拟支撑平台上的相对位置示意图;7 is a schematic diagram of the relative position of the layer image data of all slices on the virtual support platform in the rectangular coordinate system in Embodiment 2 of the application;
图8为本申请实施例2中在直角坐标系中打印头径向匀速运动区域的示意图。FIG. 8 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 2 of the present application.
图9为本申请实施例3中提供的一种3D物体切片层的打印方法的流程示意图;9 is a schematic flowchart of a method for printing a slice layer of a 3D object provided in Embodiment 3 of the application;
图10为本申请实施例3中在直角坐标系中打印头径向匀速运动区域的示意图;10 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 3 of the application;
图11为本申请实施例4提供的一种3D物体的打印方法的示意图;11 is a schematic diagram of a 3D object printing method provided in Embodiment 4 of the application;
图12为本申请实施例5提供的一种3D物体的打印方法的示意图。FIG. 12 is a schematic diagram of a method for printing a 3D object according to Embodiment 5 of the present application.
具体实施例Specific embodiment
为了更好的理解本申请的技术方案,下面结合附图对本申请实施例进行详细描述。In order to better understand the technical solutions of the present application, the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
应当明确,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。It should be clear that the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of this application.
在本申请实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其它含义。The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms of "a", "the" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used in this text is only an association relationship describing the associated objects, indicating that there can be three types of relationships, for example, A and/or B can mean that A alone exists, and both A and A exist at the same time. B, there are three cases of B alone. In addition, the character "/" in this text generally indicates that the associated objects before and after are in an "or" relationship.
请参阅附图1,图1是本申请实施例提供的一种3D物体的打印装置,包括旋转支撑平台1、打印头2、字车、滑轨3和控制部件4及数据处理模块5,其中,打印头2安装在字车上。Please refer to Figure 1. Figure 1 is a 3D object printing device provided by an embodiment of the present application, which includes a rotating support platform 1, a print head 2, a carriage, a sliding rail 3, a control component 4, and a data processing module 5. , The print head 2 is installed on the carriage.
旋转支撑平台1用于支撑打印出来的3D物体,旋转支撑平台1的形状可以是圆形、圆环形、扇形、或其它形状。在3D物体打印过程中,旋转支撑平台1与打印头2之间做相对旋转运动。在本实施例中旋转支撑平台1呈圆环形,且旋转支撑平台1相对打印头2做圆周运动。The rotating support platform 1 is used to support the printed 3D object, and the shape of the rotating support platform 1 can be a circle, a circular ring, a sector, or other shapes. During the 3D object printing process, the rotating support platform 1 and the printing head 2 perform relative rotation movement. In this embodiment, the rotating support platform 1 has a circular ring shape, and the rotating support platform 1 makes a circular motion relative to the print head 2.
本申请中打印头2的种类和数量不受限制,可以包括至少一个打印头2,打印头2可以是单通道打印头或多通道打印头。控制部件4控制打印头2在滑轨3上移动;滑轨3的延伸方向经过旋转支撑平台1的中心O。The type and number of print heads 2 in this application are not limited, and may include at least one print head 2, and the print head 2 may be a single-channel print head or a multi-channel print head. The control component 4 controls the print head 2 to move on the slide rail 3; the extension direction of the slide rail 3 passes through the center O of the rotating support platform 1.
在3D物体打印前,先将待打印3D物体的数字模型导入数据处理模块5中,数据处理模块5例如可以是切片软件,在切片软件中,待打印物体的数字模型设置于虚拟支撑平台内,可以理解地,该虚拟支撑平台用于模拟打印装置的旋转支撑平台1。数据处理模块5用于对待打印物体的数字模型进行切片分层,得到多个切片层及各个切片层的层图像数据。Before the 3D object is printed, the digital model of the 3D object to be printed is imported into the data processing module 5. The data processing module 5 may be slicing software, for example. In the slicing software, the digital model of the object to be printed is set in a virtual support platform. Understandably, the virtual support platform is used to simulate the rotating support platform 1 of the printing device. The data processing module 5 is used to slice and layer the digital model of the object to be printed to obtain multiple slice layers and layer image data of each slice layer.
本申请中的待打印3D物体包括实体结构部分,或者包括实体结构部分及非实体结构部分。非实体结构部分包括支撑结构部分、扩展结构部分中的至少一种。支撑结构部分是指在实体结构部分打印过程中起支撑实体结构部分作用的结构,扩展结构部分是指在实体结构部分打印过程中位于实体结构部分外围和/或支撑结构外围的结构。The 3D object to be printed in this application includes a physical structure part, or includes a physical structure part and a non-physical structure part. The non-physical structure part includes at least one of a supporting structure part and an extended structure part. The supporting structure part refers to the structure that supports the physical structure part during the printing process of the physical structure part, and the extended structure part refers to the structure located at the periphery of the physical structure part and/or the supporting structure during the printing process of the physical structure part.
具体参见图2a~2c,本申请中3D物体的数字模型的切片分层的结构示意图,图2a中3D物体的数字模型仅包括实体结构部分10,其由切片层L11、L12…L1(f-1)、L1f叠加形成;图2b中3D物体的数字模型包括实体结构部分20和支撑结构部分21,其由切片层L21、L22…L2(f-1)、L2f叠加形成,图2c中3D物体的数字模型包括实体结构部分30、支撑结构部分31和扩展结构部分32,其由切片层L31、L32…L3(f-1)、L3f叠加形成;其中f为正整数,f的具体取值与3D物体的高度和切片层的厚度有关。For details, refer to Figs. 2a to 2c, which are schematic diagrams of the slice layered structure of the digital model of the 3D object in this application. The digital model of the 3D object in Fig. 2a only includes the physical structure part 10, which is composed of slice layers L11, L12...L1(f- 1) L1f is superimposed; the digital model of the 3D object in Figure 2b includes a solid structure part 20 and a support structure part 21, which is formed by superimposing slice layers L21, L22...L2(f-1), L2f, the 3D object in Figure 2c The digital model includes a solid structure part 30, a support structure part 31, and an extended structure part 32, which are formed by superimposing slice layers L31, L32...L3(f-1), L3f; where f is a positive integer, and the specific value of f is the same as The height of the 3D object is related to the thickness of the slice layer.
在3D物体打印开始后,旋转支撑平台1一直匀速旋转,打印头2在位于旋转支撑平台1所在区域内(如图1所示阴影区域),并从旋转支撑平台1的外径R 1位置沿着滑轨3匀速运动到内径R 0位置,之后减速再反向加速,从旋转支撑平台1的内径R 0位置匀速运动到外径R 1位置。 After the 3D object printing starts, the rotating support platform 1 has been rotating at a constant speed, and the print head 2 is located in the area where the rotating support platform 1 is located (as shown in the shaded area in Figure 1), and is located along the outer diameter R 1 of the rotating support platform 1. The slide rail 3 moves at a constant speed to the position of the inner diameter R 0 , then decelerates and then accelerates in the reverse direction, and moves at a constant speed from the position of the inner diameter R 0 of the rotating support platform 1 to the position of the outer diameter R 1 .
可以理解地,当待打印3D物体的打印幅面不能覆盖旋转支撑平台1的径向方向所在区域(如图1所示阴影区域)时,例如将待打印物体摆放在靠近外径R 1的位置或靠近内径R 0的位置时,打印头2都必须在径向方向由外径R 1向内径R 0方向匀速移动和/或由内径R 0向外径R 1方向匀速移动,由此打印头2的无效打印区域增加,待打印物体的成型效率降低,打印机的运行成本增加。 Understandably, when the print area of the 3D object to be printed cannot cover the area in the radial direction of the rotating support platform 1 (as shown in the shaded area in Figure 1), for example, the object to be printed is placed near the outer diameter R 1 Or close to the position of the inner diameter R 0 , the print head 2 must move in the radial direction from the outer diameter R 1 to the inner diameter R 0 at a constant speed and/or from the inner diameter R 0 to the outer diameter R 1 to move at a constant speed, so that the print head The invalid printing area of 2 increases, the molding efficiency of the object to be printed decreases, and the operating cost of the printer increases.
在实际打印过程中,旋转支撑平台1的旋转速度、打印头2的匀速移动速度以及打印头2的喷射频率相匹配,从而能够满足待打印物体的打印精度。In the actual printing process, the rotation speed of the rotating support platform 1, the uniform moving speed of the print head 2 and the ejection frequency of the print head 2 match, so as to meet the printing accuracy of the object to be printed.
请继续参阅图3,图3示出本申请实施例提供的一种3D物体切片层的打印方法,方法包括:Please continue to refer to FIG. 3. FIG. 3 shows a method for printing a slice layer of a 3D object according to an embodiment of the present application. The method includes:
步骤S01,获取待打印物体的切片层的层图像数据;Step S01, acquiring the layer image data of the slice layer of the object to be printed;
步骤S02,根据层图像数据确定切片层与旋转支撑平台的中心的极限径向距离,其中, 极限径向距离包括最小径向距离和/或最大径向距离;Step S02: Determine the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, where the limit radial distance includes the minimum radial distance and/or the maximum radial distance;
步骤S03,根据以旋转支撑平台的中心为圆心且极限径向距离为半径形成的圆弧确定打印头径向匀速运动的边界位置;Step S03: Determine the boundary position of the uniform radial movement of the print head according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius;
步骤S04,获取切片层的层打印数据,并根据边界位置及层打印数据控制打印头执行打印动作,得到层打印结果。Step S04: Obtain the layer printing data of the slice layer, and control the print head to execute the printing action according to the boundary position and the layer printing data to obtain the layer printing result.
在本方案中,在3D旋转打印过程中,通过获取待打印物体的切片层的层图像数据,确定切片层与旋转支撑平台1的中心的极限径向距离,从而确定打印头2径向匀速运动的边界位置,减少打印头2无效打印的匀速运动区域,提高了切片层的打印效率,进而提高3D物体的成型效率,降低了打印机的运行成本。In this solution, in the 3D rotating printing process, by acquiring the layer image data of the slice layer of the object to be printed, the limit radial distance between the slice layer and the center of the rotating support platform 1 is determined, so as to determine the uniform radial movement of the print head 2 The boundary position of the print head 2 reduces the uniform motion area of the ineffective printing of the print head 2 and improves the printing efficiency of the slice layer, thereby improving the molding efficiency of the 3D object, and reducing the operating cost of the printer.
下面对本实施例1提供的3D物体切片层的打印方法的具体技术方案进行详细的说明。The specific technical solution of the method for printing a slice layer of a 3D object provided in Embodiment 1 will be described in detail below.
在步骤S01之前,方法还包括:Before step S01, the method further includes:
将待打印物体的数字模型进行切片分层,得到多个切片层及多个切片层的层图像数据。The digital model of the object to be printed is sliced and layered to obtain multiple slice layers and layer image data of the multiple slice layers.
具体地,可以将待打印物体的数字模型转换成能被数据处理模块5(切片软件)所能够识别的数据格式的数据,切片软件识别的数据格式包括STL数据格式、PLY数据格式、或WRL数据格式等。Specifically, the digital model of the object to be printed can be converted into data in a data format that can be recognized by the data processing module 5 (slicing software). The data format recognized by the slicing software includes STL data format, PLY data format, or WRL data Format etc.
步骤S01,获取待打印物体的切片层的层图像数据。Step S01: Obtain the layer image data of the slice layer of the object to be printed.
在一种实施方式中,对待打印物体的数字模型进行逐一切片分层,逐一获取每个切片层对应的层图像数据。在其他实施方式中,对待打印物体的数字模型进行全部切片分层后,获取全部切片层对应的全部层图像数据。In one embodiment, the digital model of the object to be printed is layered slice by slice, and the layer image data corresponding to each slice layer is obtained one by one. In other embodiments, after performing all the slice layers on the digital model of the object to be printed, all layer image data corresponding to all slice layers are acquired.
每个切片层的层图像数据包括多个待打印像素点,待打印像素点包括需要喷墨打印的像素点及无需喷墨打印的像素点中的至少一个。The layer image data of each slice layer includes a plurality of pixels to be printed, and the pixels to be printed include at least one of pixels that need inkjet printing and pixels that do not need inkjet printing.
步骤S02,根据层图像数据确定切片层与旋转支撑平台的中心的极限径向距离,其中,极限径向距离包括最小径向距离和/或最大径向距离。Step S02: Determine the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, where the limit radial distance includes the minimum radial distance and/or the maximum radial distance.
图4是本申请实施例1中在极坐标系中一切片层的层图像数据在虚拟支撑平台1’上的相对位置示意图。在极坐标系中切片软件对3D物体的数字模型进行切片分层得到多个切片层及各个切片层的层图像数据,一个切片层的层图像数据6位于切片软件中的虚拟支撑平台1’上,虚拟支撑平台1’的中心和极坐标的极点共点O,OX为极轴。Fig. 4 is a schematic diagram of the relative position of the layer image data of all slices on the virtual support platform 1'in the polar coordinate system in the embodiment 1 of the present application. In the polar coordinate system, the slice software slices the digital model of the 3D object to obtain multiple slice layers and the layer image data of each slice layer. The layer image data 6 of one slice layer is located on the virtual support platform 1'in the slice software , The center of the virtual support platform 1'and the pole of the polar coordinate are at the same point O, and OX is the polar axis.
可以理解地,虚拟支撑平台1’用于模拟打印装置的旋转支撑平台1,虚拟支撑平台1’的中心坐标和旋转支撑平台的中心坐标相同。It is understandable that the virtual support platform 1'is used to simulate the rotating support platform 1 of the printing device, and the center coordinates of the virtual support platform 1'are the same as the center coordinates of the rotating support platform.
进一步地,步骤S02的具体步骤,包括:Further, the specific steps of step S02 include:
将切片层的层图像数据中的多个待打印像素点通过预设的极坐标系进行定位,得到多个待打印像素点的坐标(r i,θ i),其中,r i表示第i个待打印像素点距离极点的距离,θ i表示第i个待打印像素点的极角; The plurality of layers of image data in the slice layer pixel to be printed by the predetermined polar coordinate system is positioned, to obtain the coordinates of a plurality of pixels to be printed (r i, θ i), wherein, R & lt i denotes the i th The distance between the pixel to be printed and the pole, θ i represents the polar angle of the i-th pixel to be printed;
根据多个待打印像素点的坐标(r i,θ i)确定切片层与旋转支撑平台的中心的极限径向距离。 (R i, θ i) determine the limiting radial distance from the center of rotation of the slice layer and the support platform from the coordinates of the plurality of pixels to be printed.
在本实施例中,极坐标系是以旋转支撑平台的中心作为极点的极坐标系。In this embodiment, the polar coordinate system is a polar coordinate system with the center of the rotating support platform as the pole.
参见图5a~5c,图5a~5c是本申请实施例1中在极坐标系中打印头径向匀速运动区域的示意图,层图像数据6上的待打印像素点的位置坐标表示为(r i,θ i),由于虚拟支撑平台1’的中心和极坐标的极点共点O,因此,待打印像素点至虚拟支撑平台1’中心的距离等于r i, 通过比较不同待打印像素点的r值即可得到最大值r max和最小值r minReferring to FIGS. 5a ~ 5c, FIG. 5a ~ 5c in Example 1 is a schematic view of the first embodiment of the present application area radially uniform motion printed polar coordinate system, the coordinates of the position to be printed on the 6 pixels is represented as a layer image data (r i , Θ i ), since the center of the virtual support platform 1'and the pole of the polar coordinate are at the same point O, therefore, the distance from the pixel to be printed to the center of the virtual support platform 1'is equal to r i , by comparing r of different pixels to be printed Values can get the maximum value r max and the minimum value r min .
例如,从图5a中可以看出,待打印像素点a至中心O的距离为最小径向距离r min,待打印像素点b至中心O的距离为最大径向距离r max,待打印像素点c至中心O的距离位于最大值和最小值之间。 For example, it can be seen from Figure 5a that the distance from the pixel point a to be printed to the center O is the minimum radial distance r min , and the distance from the pixel point b to be printed to the center O is the maximum radial distance r max . The distance from c to the center O lies between the maximum value and the minimum value.
步骤S03,根据以旋转支撑平台的中心为圆心且极限径向距离为半径形成的圆弧确定打印头径向匀速运动的边界位置。Step S03: Determine the boundary position of the uniform radial movement of the print head according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
如图5a所示,步骤S03,包括:As shown in Figure 5a, step S03 includes:
将以旋转支撑平台的中心为圆心且最小径向距离为半径形成的圆弧R 2确定为打印头径向匀速运动的第一边界位置; Determine the arc R 2 formed by the center of the rotating support platform as the center and the minimum radial distance as the radius as the first boundary position of the uniform radial movement of the print head;
将以旋转支撑平台的中心为圆心且最大径向距离为半径形成的圆弧R 3确定为打印头径向匀速运动的第二边界位置。 The arc R 3 formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
圆弧R 2与圆弧R 3中间形成的环形区域51为打印头的径向匀速运动区域。 The annular area 51 formed between the arc R 2 and the arc R 3 is the radial uniform movement area of the print head.
具体的,当打印头在径向方向执行双向喷墨打印时,打印头从旋转支撑平台的外周R 1向内周R 0移动时,第二边界位置(即圆弧R 3)是打印头在径向方向匀速运动的起点位置,第一边界位置(即圆弧R 2)是打印头在径向方向匀速运动的终止位置。打印头从支撑平台的内周R 0向外周R 1移动时,第一边界位置(即圆弧R 2)是打印头在径向方向匀速运动的起点位置,第二边界位置(即圆弧R 3)是打印头在径向方向匀速运动的终止位置。 Specifically, when the print head performs bidirectional inkjet printing in the radial direction, when the print head moves from the outer circumference R 1 to the inner circumference R 0 of the rotating support platform, the second boundary position (that is, the arc R 3 ) is when the print head is at The starting position of the uniform movement in the radial direction, and the first boundary position (that is, the arc R 2 ) is the end position of the uniform movement of the print head in the radial direction. When the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the first boundary position (that is, the arc R 2 ) is the starting point of the print head moving at a constant speed in the radial direction, and the second boundary position (that is, the arc R 3 ) is the end position of the print head moving at a constant speed in the radial direction.
可选地,当打印头在径向方向仅执行单向喷墨打印时,打印头从旋转支撑平台的外周R 1向内周R 0移动时,第二边界位置(即圆弧R 3)仅是打印头在径向方向匀速运动的起点位置,第一边界位置(即圆弧R 2)仅是打印头在径向方向匀速运动的终止位置。 Optionally, when the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the outer circumference R 1 to the inner circumference R 0 of the rotating support platform, the second boundary position (that is, the arc R 3 ) is only It is the starting position of the uniform movement of the print head in the radial direction, and the first boundary position (ie, the arc R 2 ) is only the end position of the uniform movement of the print head in the radial direction.
可选地,当打印头在径向方向仅执行单向喷墨打印时,打印头从支撑平台的内周R 0向外周R 1移动时,第一边界位置(即圆弧R 2)仅是打印头在径向方向匀速运动的起点位置,第二边界位置(即圆弧R 3)仅是打印头在径向方向匀速运动的终止位置。 Optionally, when the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the first boundary position (ie, the arc R 2 ) is only The starting position of the print head moving at a constant speed in the radial direction, and the second boundary position (ie, the arc R 3 ) is only the ending position of the printing head moving at a constant speed in the radial direction.
如图5b所示,图5b是本申请实施例1中在极坐标系中打印切片层时的另一种打印头径向匀速运动区域的示意图,步骤S03,包括:As shown in Fig. 5b, Fig. 5b is a schematic diagram of another uniform radial movement area of the print head when printing the slice layer in the polar coordinate system in Embodiment 1 of the present application. Step S03 includes:
将以旋转支撑平台的中心为圆心且最小径向距离为半径形成的圆弧R 2确定为打印头径向匀速运动的第一边界位置; Determine the arc R 2 formed by the center of the rotating support platform as the center and the minimum radial distance as the radius as the first boundary position of the uniform radial movement of the print head;
将旋转支撑平台的外周R 1确定为打印头径向匀速运动的第二边界位置。 The outer circumference R 1 of the rotating support platform is determined as the second boundary position of the uniform radial movement of the print head.
如图5b所示,圆弧R 2与外周R 1中间形成的环形区域52为打印头的径向匀速运动区域。 As shown in Fig. 5b, the annular area 52 formed between the arc R 2 and the outer circumference R 1 is the radial uniform movement area of the print head.
具体的,当打印头在径向方向执行双向喷墨打印时,打印头从旋转支撑平台的外周R 1向内周R 0移动时,旋转支撑平台的外周R 1是打印头在径向方向匀速运动的起点位置,第一边界位置(即圆弧R 2)是打印头在径向方向匀速运动的终止位置;打印头从旋转支撑平台的内周R 0向外周R 1移动时,第一边界位置(即圆弧R 2)是打印头在径向方向匀速运动的起点位置,旋转支撑平台的外周R 1是打印头在径向方向匀速运动的终止位置。 Specifically, when the print head performs bidirectional inkjet printing in the radial direction, when the print head moves from the outer periphery R 1 of the rotating support platform to the inner periphery R 0 , the outer periphery R 1 of the rotating support platform is the uniform speed of the print head in the radial direction. The starting point of the movement, the first boundary position (that is, the arc R 2 ) is the end position of the print head moving at a constant speed in the radial direction; when the print head moves from the inner circumference R 0 of the rotating support platform to the outer circumference R 1 , the first boundary The position (that is, the arc R 2 ) is the starting position of the uniform movement of the print head in the radial direction, and the outer circumference R 1 of the rotating support platform is the end position of the uniform movement of the print head in the radial direction.
当打印头在径向方向仅执行单向喷墨打印时,打印头从旋转支撑平台的外周R 1向内周R 0移动时,旋转支撑平台的外周R 1仅是打印头在径向方向匀速运动的起点位置,第一边界位置(即圆弧R 2)是打印头在径向方向匀速运动的终止位置。 When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the outer periphery R 1 of the rotating support platform to the inner periphery R 0 , the outer periphery R 1 of the rotating support platform is only the print head at a constant speed in the radial direction The starting position of the movement, the first boundary position (that is, the arc R 2 ) is the ending position of the uniform movement of the print head in the radial direction.
当打印头在径向方向仅执行单向喷墨打印时,打印头从支撑平台的内周R 0向外周R 1移动时,第一边界位置(即圆弧R 2)仅是打印头在径向方向匀速运动的起点位置,旋转支撑平 台的外周R 1仅是打印头在径向方向匀速运动的终止位置。 When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the first boundary position (that is, the arc R 2 ) is only when the print head is in the radial direction. The starting position of the uniform movement in the direction, the outer circumference R 1 of the rotating support platform is only the end position of the uniform movement of the print head in the radial direction.
如图5c所示,图5c是本申请实施例1中在极坐标系中打印切片层时的另一种打印头径向匀速运动区域的示意图,步骤S03,包括:As shown in Fig. 5c, Fig. 5c is a schematic diagram of another uniform radial movement area of the print head when printing the slice layer in the polar coordinate system in Embodiment 1 of the present application. Step S03 includes:
将旋转支撑平台的内周R 0确定为打印头径向匀速运动的第一边界位置; Determine the inner circumference R 0 of the rotating support platform as the first boundary position of the uniform radial movement of the print head;
将以旋转支撑平台的中心为圆心且最大径向距离为半径形成的圆弧R 3确定为打印头径向匀速运动的第二边界位置。 The arc R 3 formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
如图5c所示,圆弧R 3与内周R 0中间形成的环形区域53为打印头在径向匀速运动区域。 As shown in Fig. 5c, the annular area 53 formed between the circular arc R 3 and the inner circumference R 0 is an area where the print head moves at a constant speed in the radial direction.
具体的,当打印头在径向方向执行双向喷墨打印时,打印头从旋转支撑平台的外周R 1向内周R 0移动时,第二边界位置(即圆弧R 3)是打印头在径向方向的匀速运动的起点位置,旋转支撑平台的内周R 0是打印头在径向方向的匀速运动的终止位置;打印头从旋转支撑平台的内周R 0向外周R 1移动时,旋转支撑平台的内周R 0是打印头在径向方向的匀速运动的起点位置,第二边界位置(即圆弧R 3)是打印头在径向方向的匀速运动的终止位置。 Specifically, when the print head performs bidirectional inkjet printing in the radial direction, when the print head moves from the outer circumference R 1 to the inner circumference R 0 of the rotating support platform, the second boundary position (that is, the arc R 3 ) is when the print head is at The starting position of the uniform movement in the radial direction, the inner circumference R 0 of the rotating support platform is the end position of the uniform movement of the print head in the radial direction; when the print head moves from the inner circumference R 0 of the rotating support platform to the outer circumference R 1 , The inner circumference R 0 of the rotating support platform is the start position of the uniform movement of the print head in the radial direction, and the second boundary position (ie, the arc R 3 ) is the end position of the uniform movement of the print head in the radial direction.
当打印头在径向方向仅执行单向喷墨打印时,打印头从旋转支撑平台的外周R 1向内周R 0移动时,第二边界位置(即圆弧R 3)仅是打印头在径向方向匀速运动的起点位置,旋转支撑平台的内周R 0是打印头在径向方向匀速运动的终止位置。 When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the outer circumference R 1 to the inner circumference R 0 of the rotating support platform, the second boundary position (ie, the arc R 3 ) is only when the print head is at The starting position of the uniform movement in the radial direction, the inner circumference R 0 of the rotating support platform is the end position of the uniform movement of the print head in the radial direction.
当打印头在径向方向仅执行单向喷墨打印时,打印头从支撑平台的内周R 0向外周R 1移动时,旋转支撑平台的内周R 0仅是打印头在径向方向匀速运动的起点位置,第二边界位置(即圆弧R 3)仅是打印头在径向方向匀速运动的终止位置。 When the print head performs only one-way inkjet printing in the radial direction, when the print head moves from the inner circumference R 0 of the support platform to the outer circumference R 1 , the inner circumference R 0 of the rotating support platform is only the uniform speed of the print head in the radial direction The starting position of the movement and the second boundary position (that is, the arc R 3 ) is only the end position of the uniform movement of the print head in the radial direction.
步骤S04,获取切片层的层打印数据,并根据边界位置及层打印数据控制打印头执行打印动作,得到层打印结果。Step S04: Obtain the layer printing data of the slice layer, and control the print head to execute the printing action according to the boundary position and the layer printing data to obtain the layer printing result.
切片层的层打印数据包括控制打印头至少一个通道是否进行喷墨的数据。本申请中至少一种材料或至少一种颜色通过打印头至少一个通道进行喷射。例如用“0”表示无需喷墨打印,用“1”表示需要喷墨打印。打印过程中,打印头运动到“0”位置时,打印头不进行喷墨打印,在打印头运动到“1”位置时,打印头进行喷墨打印,本领域技术人员理解,打印头在“1”位置时可以喷射成型材料,也可以喷射支撑材料,具体根据待打印模型而确定。The layer printing data of the slicing layer includes data for controlling whether at least one channel of the print head performs ink ejection. In this application, at least one material or at least one color is ejected through at least one channel of the print head. For example, "0" means no inkjet printing is required, and "1" means inkjet printing is required. During the printing process, when the print head moves to the "0" position, the print head does not perform inkjet printing, and when the print head moves to the "1" position, the print head performs inkjet printing. Those skilled in the art understand that the print head is in the "0" position. In the 1" position, either the molding material or the supporting material can be sprayed, depending on the model to be printed.
本申请中切片层的层打印数据可以使用本领域中已知的各种数据处理方式,对切片层的层图像数据进行处理,获得切片层的层打印数据。在此不做限制。The layer print data of the slice layer in this application can use various data processing methods known in the art to process the layer image data of the slice layer to obtain the layer print data of the slice layer. There is no restriction here.
本实施例1中打印头匀速运动区域51或52或53相比旋转支撑平台1的环形区域小,因此,减少了打印头无效打印的匀速运动区域,提高了单个切片层的打印效率,进而提高了3D物体的成型效率,降低了打印机的运行成本。The uniform movement area 51 or 52 or 53 of the print head in this embodiment 1 is smaller than the annular area of the rotating support platform 1. Therefore, the uniform movement area of the print head for ineffective printing is reduced, and the printing efficiency of a single slice layer is improved, thereby increasing It improves the molding efficiency of 3D objects and reduces the operating cost of the printer.
进一步地,切片层的打印方法还包括:在打印过程中,设定旋转支撑平台的旋转速度值为预设值;或Further, the method for printing the slice layer further includes: during the printing process, setting the rotation speed of the rotating support platform to a preset value; or
设定旋转支撑平台的旋转速度值与当前打印的切片层的最大径向距离成反比例关系变化;和/或Set the rotation speed value of the rotating support platform to change in inverse proportion to the maximum radial distance of the currently printed slice layer; and/or
设定旋转支撑平台的旋转速度值与打印头径向匀速运动的速度成正比例关系变化。Set the rotation speed of the rotating support platform to change in direct proportion to the speed of the uniform radial movement of the print head.
可以理解地,单个切片层的打印过程中旋转支撑平台1匀速旋转,旋转支撑平台1的旋转速度值可以是先前设置好的一个预设值(例如0.5r/s,即旋转支撑平台每秒钟旋转0.5转)。It is understandable that the rotating support platform 1 rotates at a constant speed during the printing of a single slice layer, and the rotation speed value of the rotating support platform 1 can be a preset value set previously (for example, 0.5r/s, that is, the rotating support platform every second Rotate 0.5 revolutions).
旋转支撑平台1的旋转速度值也可以是与最大径向距离r max成反比例关系变化。具体的,旋转支撑平台圆周的线速度为V,V=Rω,R为旋转支撑平台的外周半径,ω为支撑平台的 旋转速度值,在单个切片层的打印过程中ω为一定值,在不同切片层的打印过程中当最大径向距离r max小于R时,可以增大旋转支撑平台的旋转速度ω使得最大径向距离r max对应的圆弧L 3的线速度等于V。 The rotation speed value of the rotating support platform 1 may also change in an inversely proportional relationship with the maximum radial distance r max. Specifically, the linear velocity of the circumference of the rotary support platform is V, V=Rω, R is the outer radius of the rotary support platform, and ω is the rotation speed value of the support platform. In the printing process of a single slice layer, ω is a certain value. When the maximum radial distance r max is less than R during the printing of the slice layer, the rotation speed ω of the rotating support platform can be increased so that the linear velocity of the arc L 3 corresponding to the maximum radial distance r max is equal to V.
进一步地,在单个切片层的打印过程中,第一边界位置与第二边界位置形成的环形区域的径向距离是不变的,ω为支撑平台的旋转速度值,当旋转支撑平台的旋转速度值ω增大时,打印头径向匀速运动的速度也增大。Further, in the printing process of a single slice layer, the radial distance of the annular area formed by the first boundary position and the second boundary position is constant, ω is the rotation speed value of the support platform, when the rotation speed of the rotation support platform When the value ω increases, the speed of the uniform radial movement of the print head also increases.
本申请实施例1中根据最大径向距离r max调整旋转支撑平台的旋转速度值,根据旋转支撑平台的旋转速度值调整打印头径向匀速运动的速度,由于旋转支撑平台的旋转速度增大,打印头径向匀速运动的速度增大。 In Example 1 of the present application , the rotation speed value of the rotating support platform is adjusted according to the maximum radial distance r max , and the uniform radial movement speed of the print head is adjusted according to the rotation speed value of the rotating support platform. As the rotation speed of the rotating support platform increases, The speed of the uniform radial movement of the print head increases.
可以理解地,根据打印头在径向匀速运动的极限径向距离调整旋转支撑平台的旋转速度,可以进一步提高切片层的打印效率,提高待打印物体的成型效率,降低打印机的运行成本。It is understandable that adjusting the rotation speed of the rotating support platform according to the limit radial distance of the print head at a uniform radial movement can further improve the printing efficiency of the slice layer, improve the molding efficiency of the object to be printed, and reduce the operating cost of the printer.
下面对本实施例2提供的3D物体切片层的打印方法的具体技术方案进行详细的说明。The specific technical solution of the method for printing a slice layer of a 3D object provided in the second embodiment will be described in detail below.
图6为本申请实施例2提供的一种3D物体切片层的打印方法流程示意图,如图6所示,实施例2与实施例1不同的是:FIG. 6 is a schematic flowchart of a method for printing a slice layer of a 3D object according to Embodiment 2 of the application. As shown in FIG. 6, the difference between Embodiment 2 and Embodiment 1 is:
在步骤S01之后,切片层的打印方法还包括:After step S01, the method for printing the slice layer further includes:
步骤S11,获取旋转支撑平台的中心在预设的直角坐标系中的坐标(x 0,y 0);获取层图像数据中至少一个待打印像素点在预设的直角坐标系中的坐标(x mn,y mn);其中,直角坐标系是以水平方向为X轴的坐标系。 Step S11, obtain the coordinates (x 0 , y 0 ) of the center of the rotating support platform in the preset rectangular coordinate system; obtain the coordinates (x 0, y 0) of at least one pixel to be printed in the layer image data in the preset rectangular coordinate system mn , y mn ); Among them, the rectangular coordinate system is a coordinate system with the horizontal direction as the X axis.
可以理解地,虚拟支撑平台1’用于模拟打印装置的旋转支撑平台1,虚拟支撑平台1’的中心坐标(x 0,y 0)和旋转支撑平台的中心坐标(x 0,y 0)相同。 It will be appreciated, the virtual coordinates of the center of support platform 1 'means a rotating support platform, a support platform for simulating the virtual printing' (x 0, y 0) coordinates of the center of rotation of the supporting platform (x 0, y 0) the same .
虚拟支撑平台1’上的3D物体的数字模型位于直角坐标系中,直角坐标系的原点与虚拟支撑平台的中心的相对位置不做限制,直角坐标系的原点可以与虚拟支撑平台1’的中心共点,直角坐标系的原点也可以与虚拟支撑平台1’的中心偏移。The digital model of the 3D object on the virtual support platform 1'is located in the Cartesian coordinate system. The relative position of the origin of the Cartesian coordinate system and the center of the virtual support platform is not limited. The origin of the Cartesian coordinate system can be the same as the center of the virtual support platform 1'. Common points, the origin of the rectangular coordinate system can also be offset from the center of the virtual support platform 1'.
本实施例2中以直角坐标系的原点与虚拟支撑平台1’的中心偏移为例来进行说明。In the second embodiment, the offset of the origin of the rectangular coordinate system and the center of the virtual support platform 1'is taken as an example for description.
在直角坐标系中使用数据处理模块5(切片软件)对待打印的3D物体的数字模型进行切片分层得到多个切片层及层图像数据,层图像数据是位图图像,也称点阵图像。点阵图像上有M行和N列,行的延伸方向和列的延伸方向分别与直角坐标系中两个坐标轴的方向平行,每个像素点表示为d mn,m表示像素点所在的行,n表示像素点所在的列,1≤m≤M,1≤n≤N,d mn表示第m行第n列上的像素点,具体的点阵图像的构成由待打印的3D物体的具体结构和形状来确定。 In the rectangular coordinate system, the data processing module 5 (slicing software) is used to slice and layer the digital model of the 3D object to be printed to obtain multiple slice layers and layer image data. The layer image data is a bitmap image, also called a dot image. There are M rows and N columns in the dot matrix image. The extending direction of the rows and the extending direction of the columns are respectively parallel to the directions of the two coordinate axes in the Cartesian coordinate system. Each pixel is expressed as d mn , and m is the row of the pixel. , N represents the column where the pixel is located, 1≤m≤M, 1≤n≤N, d mn represents the pixel on the mth row and nth column. The specific dot matrix image composition is determined by the specific 3D object to be printed. The structure and shape are determined.
其中,层图像数据包括多个待打印像素点,待打印像素点包括需要喷墨打印的像素点及无需喷墨打印的像素点中至少一个。Wherein, the layer image data includes a plurality of pixels to be printed, and the pixels to be printed include at least one of pixels that need inkjet printing and pixels that do not need inkjet printing.
参见图7,图7是本申请实施例2中在直角坐标系中一切片层的层图像数据在虚拟支撑平台1’上的相对位置示意图。Refer to FIG. 7, which is a schematic diagram of the relative position of the layer image data of all slices on the virtual support platform 1'in the rectangular coordinate system in Embodiment 2 of the present application.
切片层图像6’位于虚拟支撑平台1’上,虚拟支撑平台1’(即旋转支撑平台1)的中心O在直角坐标系XY中的坐标为(x 0,y 0),切片层图像6’为点阵图像,其中,M=6行,N=9列;行的延伸方向与X轴平行,列的延伸方向与Y轴平行。 The slice layer image 6'is located on the virtual support platform 1', the center O of the virtual support platform 1'(ie, the rotating support platform 1) has coordinates (x 0 , y 0 ) in the rectangular coordinate system XY, and the slice layer image 6' It is a dot matrix image, where M=6 rows and N=9 columns; the extending direction of the rows is parallel to the X axis, and the extending direction of the columns is parallel to the Y axis.
切片层图像6’包括用空心点K表示的无需喷墨打印的像素点和实心点S表示的需要喷 墨打印的像素点。The slice layer image 6'includes pixels that do not require inkjet printing, represented by hollow dots K, and pixels that need inkjet printing, represented by solid dots S.
切片层图像6’中的各像素点之间具有相对位置关系,例如,以第1行第1列的像素点d 11为参考,第1行第2列的像素点表示为d 12,…以此类推,第1行第9列的像素点表示为d 19;第2行第1列的像素点表示为d 21,第2行第2列的像素点表示为d 22,……第6行第9列的像素点表示为d 69Each pixel in the slice layer image 6'has a relative positional relationship. For example, taking the pixel d 11 in the first row and the first column as a reference, the pixel in the first row and the second column is represented as d 12 ,... By analogy, the pixel in the first row and the ninth column is denoted as d 19 ; the pixel in the second row and the first column is denoted as d 21 , and the pixel in the second row and second column is denoted as d 22 ,...the sixth row The pixel in the 9th column is denoted as d 69 .
本实施例2中,在步骤S11之后包括步骤S02’,步骤S02’包括:In the second embodiment, step S02' is included after step S11, and step S02' includes:
根据层图像数据中至少一个待打印像素点在直角坐标系中的坐标得到层图像数据中多个待打印像素点的坐标;Obtaining the coordinates of a plurality of pixels to be printed in the layer image data according to the coordinates of at least one pixel to be printed in the layer image data in a rectangular coordinate system;
根据多个待打印像素点的坐标及旋转支撑平台的中心的坐标确定切片层与旋转支撑平台的中心的极限径向距离。The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of a plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
可以理解地,在层图像数据中的至少一个待打印像素点相对预设的直角坐标系的坐标(x mn,y mn)确定后,可以根据切片层图像6’的点阵图像中的各像素点之间相对位置得到其他所有像素点的坐标。 Understandably, after the coordinates (x mn , y mn ) of at least one pixel to be printed in the layer image data relative to the preset rectangular coordinate system are determined, it can be determined according to each pixel in the dot matrix image of the slice layer image 6' The relative positions between the points get the coordinates of all other pixels.
参见图8,图8是本申请实施例2中在直角坐标系中打印头径向匀速运动区域的示意图。Referring to FIG. 8, FIG. 8 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 2 of the present application.
在直角坐标系中,虚拟支撑平台1’的中心O的坐标为(x 0,y 0),切片层图像6’中的像素点d mn的坐标表示为(x mn,y mn),通过遍历切片层图像6’中的每个像素点的坐标,获取像素点d mn距离虚拟支撑平台1’的中心O的径向距离r mn,其计算方式为公式1: In the rectangular coordinate system, the coordinates of the center O of the virtual support platform 1'are (x 0 , y 0 ), and the coordinates of the pixel point d mn in the slice layer image 6'are expressed as (x mn , y mn ). The coordinates of each pixel in the slice layer image 6'are obtained, and the radial distance r mn of the pixel d mn from the center O of the virtual support platform 1'is obtained, and the calculation method is Formula 1:
Figure PCTCN2020118046-appb-000001
Figure PCTCN2020118046-appb-000001
通过比较所有像素点的r mn的大小,得到切片层与旋转支撑平台的中心的极限径向距离,即最大径向距离r max和最小径向距离r minBy comparing the size of r mn of all pixels, the limit radial distance between the slice layer and the center of the rotating support platform is obtained, that is, the maximum radial distance r max and the minimum radial distance r min .
结合图8可知,像素点d 19距离虚拟支撑平台1’的中心O的径向距离最大,即r max=r 19是最大径向距离;像素点d 61距离虚拟支撑平台1’的中心O的径向距离最小,为r min=r 61。在本实施例中,像素点d 19和d 61是无需喷墨打印的像素点。 It can be seen from Figure 8 that the radial distance between the pixel point d 19 and the center O of the virtual support platform 1'is the largest, that is, r max = r 19 is the maximum radial distance; the pixel point d 61 is the distance from the center O of the virtual support platform 1' The radial distance is the smallest, r min =r 61 . In this embodiment, the pixels d 19 and d 61 are pixels that do not require inkjet printing.
步骤S03,根据以旋转支撑平台的中心为圆心且极限径向距离为半径形成的圆弧确定打印头径向匀速运动的边界位置。Step S03: Determine the boundary position of the uniform radial movement of the print head according to the arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
在本实施例中,以旋转支撑平台的中心O为圆心且最小径向距离r min为半径形成的圆弧R 2’确定为打印头径向匀速运动的第一边界位置;以旋转支撑平台的中心O为圆心且最大径向距离r max为半径形成的圆弧R 3’确定为打印头径向匀速运动的第二边界位置。 In this embodiment, the arc R 2 ′ formed with the center O of the rotating support platform as the center and the minimum radial distance r min as the radius is determined as the first boundary position of the uniform radial movement of the print head; The arc R 3 ′ formed by the center O being the center of the circle and the maximum radial distance r max being the radius is determined as the second boundary position of the uniform radial movement of the print head.
如图8所示,圆弧R 2’及圆弧R 3’中间形成的环形区域54为打印头径向匀速运动区域。 As shown in FIG. 8, the annular area 54 formed between the arc R 2 ′ and the arc R 3 ′ is the uniform radial movement area of the print head.
当然也可以按照实施例1中其他两种边界位置确定方式来确定打印头径向匀速运动的边界位置,在此不再详细阐述。Of course, the boundary position of the uniform radial movement of the print head can also be determined according to the other two boundary position determination methods in Embodiment 1, which will not be described in detail here.
进一步地,根据切片层的层图像数据6’获取层打印数据,例如,使用切片软件对层图像数据进行处理得到切片层的层打印数据,层打印数据包括控制打印头至少一个通道是否进行喷墨的数据。Further, the layer printing data is acquired according to the layer image data 6'of the slice layer, for example, the layer image data is processed by the slice software to obtain the layer printing data of the slice layer, and the layer printing data includes controlling whether at least one channel of the print head performs inkjet The data.
本实施2中在步骤S03之后包括步骤S04’,步骤S04’包括:In this embodiment 2, step S04' is included after step S03, and step S04' includes:
获取至少一个待打印像素点相对旋转支撑平台的中心的第一相对坐标(x mn-x 0,y mn-y 0); Acquiring the first relative coordinates (x mn- x 0 , y mn -y 0 ) of at least one pixel to be printed relative to the center of the rotating support platform;
获取切片层的层打印数据;Obtain the layer printing data of the slice layer;
根据第一相对坐标(x mn-x 0,y mn-y 0)、边界位置及层打印数据控制打印头执行打印动作,得到层打印结果。 According to the first relative coordinates (x mn- x 0 , y mn -y 0 ), the boundary position and the layer printing data, the print head is controlled to execute the printing action, and the layer printing result is obtained.
如图8所示,根据极限径向距离r max和r min确定打印过程中打印头径向匀速运动的起点位置和终止位置;根据像素点(例如d 11)相对旋转支撑平台的中心O的第一相对坐标为(x 11-x 0,y 11-y 0),从而确定层图像数据在虚拟支撑平台上的具体位置,最终确定打印头在旋转支撑平台上执行打印的具体位置;进而根据切片层的层打印数据在由边界位置围合的径向匀速运动区域内以及确定的喷墨打印的具体位置进行喷墨打印,从而打印出3D物体的切片层。 As shown in Fig. 8, according to the limit radial distance r max and r min , the starting position and ending position of the uniform radial movement of the print head during the printing process are determined; according to the pixel point (for example, d 11 ), the relative rotation of the center O of the support platform A relative coordinate is (x 11 -x 0 , y 11 -y 0 ), so as to determine the specific position of the layer image data on the virtual support platform, and finally determine the specific position of the print head to perform printing on the rotating support platform; and then according to the slice The layer printing data of the layer is inkjet printed in the radial uniform motion area enclosed by the boundary position and the specific inkjet printing position determined, so as to print the slice layer of the 3D object.
在实施例2中,打印头2的径向匀速运动区域54小于旋转支撑平台1的环形区域,因此,减少了打印头在径向无效打印的匀速运动区域,提高了单个切片层的打印效率,进而提高了3D物体的成型效率,降低了打印机的运行成本。In Embodiment 2, the radial uniform movement area 54 of the print head 2 is smaller than the annular area of the rotating support platform 1. Therefore, the uniform movement area of the print head in the radial invalid printing is reduced, and the printing efficiency of a single slice layer is improved. In turn, the molding efficiency of 3D objects is improved, and the operating cost of the printer is reduced.
同样地,在实施例2中,打印头在打印过程中,也可以对旋转支撑平台的旋转速度值进行设定,例如设定为预设值;或设定为与当前打印的切片层的最大径向距离成反比例关系变化;和/或,设定为与打印头径向匀速运动的速度成正比例关系变化。在此不再详述。Similarly, in Embodiment 2, during the printing process of the print head, the rotation speed value of the rotating support platform can also be set, for example, set to a preset value; or set to be the same as the maximum value of the currently printed slice layer. The radial distance changes in an inverse proportional relationship; and/or, it is set to change in a direct proportional relationship with the uniform radial velocity of the print head. I will not go into details here.
下面对本实施例3提供的3D物体切片层的打印方法的具体技术方案进行详细的说明。The specific technical solution of the method for printing a slice layer of a 3D object provided in the third embodiment will be described in detail below.
图9是本申请实施例3中提供的一种3D物体切片层的旋转打印方法的流程示意图。图10是本申请实施例3中在直角坐标系中打印头径向匀速运动区域的示意图。FIG. 9 is a schematic flowchart of a method for rotating and printing a slice layer of a 3D object provided in Embodiment 3 of the present application. FIG. 10 is a schematic diagram of the uniform radial movement area of the print head in the Cartesian coordinate system in Embodiment 3 of the present application.
参见图9~10,在前述实施例2的基础上,步骤S02”,包括:Referring to Figures 9-10, on the basis of the foregoing embodiment 2, step S02" includes:
根据层图像数据中至少一个待打印像素点在直角坐标系中的坐标得到层图像数据中多个待打印像素点的坐标;Obtaining the coordinates of a plurality of pixels to be printed in the layer image data according to the coordinates of at least one pixel to be printed in the layer image data in a rectangular coordinate system;
根据多个待打印像素点中需要喷墨打印的像素点的坐标及旋转支撑平台的中心的坐标确定切片层与旋转支撑平台的极限径向距离。The limit radial distance between the slice layer and the rotating support platform is determined according to the coordinates of the pixels to be inkjet printed among the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
具体的,遍历层图像数据6’中的每个像素点,识别出需要喷墨打印的像素点,并获取所有需要喷墨打印的像素点距离虚拟支撑平台1’的中心O的径向距离r mnSpecifically, each pixel in the layer image data 6'is traversed, the pixel that needs inkjet printing is identified, and the radial distance r of all the pixels that need inkjet printing from the center O of the virtual support platform 1'is obtained. mn .
通过比较所有需要喷墨打印的像素点的r mn的大小,得到切片层与旋转支撑平台的中心的极限径向距离,即最大径向距离r max和最小径向距离r min By comparing the size of r mn of all the pixels that need inkjet printing, the limit radial distance between the slice layer and the center of the rotating support platform is obtained, that is, the maximum radial distance r max and the minimum radial distance r min .
可以理解地,本实施例中需要喷墨打印的像素点具有属性数据如颜色数据、材料性能数据等,而无需喷墨打印的像素点则没有属性数据。因此,在对层图像数据6’中的像素点进行遍历时,容易识别出需要喷墨打印的像素点。Understandably, the pixels that need inkjet printing in this embodiment have attribute data such as color data, material performance data, etc., while the pixels that do not need inkjet printing have no attribute data. Therefore, when traversing the pixels in the layer image data 6', it is easy to identify the pixels that need inkjet printing.
结合图9可知,像素点d 39距离虚拟支撑平台1’的中心O的径向距离最大,即r max=r 39是最大径向距离;像素点d 42距离虚拟支撑平台1’的中心O的径向距离最小,为r min=r 42。在本实施例中,像素点d 39和d 42都是需要喷墨打印的像素点。 It can be seen from Figure 9 that the radial distance between the pixel point d 39 and the center O of the virtual support platform 1'is the largest, that is, r max = r 39 is the maximum radial distance; the pixel point d 42 is the distance from the center O of the virtual support platform 1' The radial distance is the smallest, r min =r 42 . In this embodiment, the pixels d 39 and d 42 are both pixels that need inkjet printing.
步骤S03,根据以旋转支撑平台的中心为圆心且极限径向距离为半径形成的圆弧确定打印头径向匀速运动的边界位置。Step S03: Determine the boundary position of the uniform radial movement of the print head according to the arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius.
在本实施例中,以旋转支撑平台的中心O为圆心且最小径向距离r min为半径形成的圆弧R 2”确定为打印头径向匀速运动的第一边界位置;以旋转支撑平台的中心O为圆心且最大径向距离r max为半径形成的圆弧R 3”确定为打印头径向匀速运动的第二边界位置。 In this embodiment, the arc R 2 "formed with the center O of the rotating support platform as the center and the minimum radial distance r min as the radius is determined as the first boundary position of the uniform radial movement of the print head; The arc R 3 "formed by the center O being the center of the circle and the maximum radial distance r max being the radius is determined as the second boundary position of the uniform radial movement of the print head.
如图9所示,圆弧R 2”及圆弧R 3”中间形成的环形区域55为打印头径向匀速运动区域。 As shown in FIG. 9, the annular area 55 formed between the arc R 2 ”and the arc R 3 ” is the uniform radial movement area of the print head.
当然也可以按照实施例1中其他两种边界位置确定方式来确定打印头径向匀速运动的边界位置,在此不再详细阐述。Of course, the boundary position of the uniform radial movement of the print head can also be determined according to the other two boundary position determination methods in Embodiment 1, which will not be described in detail here.
本实施例3中在步骤S03之后执行步骤S04”,步骤S04”包括:In the third embodiment, step S04" is executed after step S03, and step S04" includes:
获取层图像数据中的多个待打印像素点中需要喷墨打印的像素点的最小外切矩形;Obtain the smallest circumscribed rectangle of the pixel that needs inkjet printing among the multiple pixels to be printed in the layer image data;
获取最小外切矩形范围内的至少一个待打印像素点的坐标(x mn’,y mn’)和至少一个待打印像素点相对旋转支撑平台的中心的第二相对坐标(x mn’-x 0,y mn’-y 0); Obtain the coordinates (x mn ', y mn ') of at least one pixel to be printed within the minimum circumscribed rectangle and the second relative coordinates of at least one pixel to be printed relative to the center of the rotating support platform (x mn'- x 0 , Y mn' -y 0 );
提取最小外切矩形范围内层图像数据的数据作为层打印数据;Extract the layer image data data within the smallest circumscribed rectangle as layer printing data;
根据第二相对坐标(x mn’-x 0,y mn’-y 0)、边界位置及层打印数据控制打印头执行打印动作,得到层打印结果。 According to the second relative coordinates (x mn'- x 0 , y mn' -y 0 ), the boundary position and the layer printing data, the print head is controlled to execute the printing action, and the layer printing result is obtained.
具体地,遍历切片层图像6’中的每个像素点,识别出需要喷墨打印的像素点后,并从中筛选出需要喷墨打印的像素点的坐标中的x min、y min、x max和y max,从而可以确定所有需要喷墨打印的像素点的最小外切矩形7。 Specifically, each pixel in the slice layer image 6'is traversed, and after the pixel that needs inkjet printing is identified, the coordinates of the pixel that needs inkjet printing are filtered out of x min , y min , and x max And y max , which can determine the smallest circumscribed rectangle 7 of all pixels that need inkjet printing.
继续参见图10,最小外切矩形的长边和宽边所在的方向分别与直角坐标系的X轴和Y轴平行,最小外切矩形7的顶点分别是像素点d 22、d 29、d 52、d 59,坐标分别为(x min,y max)、(x max,y max)、(x min,y min)、(x max,y min)。 Continuing to refer to Figure 10, the directions of the long and wide sides of the smallest circumscribed rectangle are parallel to the X and Y axes of the Cartesian coordinate system, and the vertices of the smallest circumscribed rectangle 7 are pixel points d 22 , d 29 , and d 52 respectively. , D 59 , the coordinates are (x min , y max ), (x max , y max ), (x min , y min ), (x max , y min ), respectively.
在本实施例3中,所述最小外切矩形7范围内的至少一个待打印像素点具体是指所述最小外切矩形的至少一个顶点(如顶点d 22、d 29、d 52或d 59);所述至少一个待打印像素点相对所述旋转支撑平台的中心的第二相对坐标具体是指所述最小外切矩形的至少一个顶点相对所述旋转支撑平台的中心的第二相对坐标,例如,(x 22’-x 0,y 22’-y 0)。作为本实施例3的另一种可选的方案,所述最小外切矩形7范围内的至少一个待打印像素点具体可以是顶点以外的其它任何一个点如d 23、或d 34、或d 26等,在此不再具体介绍。 In the third embodiment, the at least one pixel to be printed within the range of the smallest circumscribed rectangle 7 specifically refers to at least one vertex of the smallest circumscribed rectangle (such as vertices d 22 , d 29 , d 52 or d 59 ); the second relative coordinate of the at least one pixel to be printed with respect to the center of the rotating support platform specifically refers to the second relative coordinate of at least one vertex of the smallest circumscribed rectangle with respect to the center of the rotating support platform, For example, (x 22 '-x 0, y 22' -y 0). As another optional solution of this embodiment 3, at least one pixel to be printed within the minimum circumscribed rectangle 7 may be any point other than the vertex, such as d 23 , or d 34 , or d 26 and so on, no more detailed introduction here.
根据所述第二相对坐标,从而确定层图像数据在虚拟支撑平台上的具体位置,最终确定打印头在旋转支撑平台上执行打印的具体位置;进而根据切片层的层打印数据在由边界位置围合的径向匀速运动区域内以及确定的喷墨打印的具体位置进行喷墨打印,从而打印出3D物体的切片层。According to the second relative coordinates, the specific position of the layer image data on the virtual support platform is determined, and the specific position of the print head to perform printing on the rotating support platform is finally determined; and then the layer print data of the slice layer is surrounded by the boundary position. Inkjet printing is performed in the combined radial uniform motion area and the determined specific inkjet printing position, thereby printing the slice layer of the 3D object.
在实施例3中,打印头2的径向匀速运动区域55小于旋转支撑平台1的环形区域,因此,减少了打印头在径向无效打印的匀速运动区域,提高了单个切片层的打印效率,进而提高了3D物体的成型效率,降低了打印机的运行成本。In Embodiment 3, the radial uniform movement area 55 of the print head 2 is smaller than the annular area of the rotating support platform 1. Therefore, the uniform movement area of the print head in the radial invalid printing is reduced, and the printing efficiency of a single slice layer is improved. In turn, the molding efficiency of 3D objects is improved, and the operating cost of the printer is reduced.
在实施例3中,通过提取最小外切矩形范围内层图像数据6”的数据作为层打印数据。新的层图像数据6”相比层图像数据6’进一步减少了无需喷墨打印的像素点,减少了数据存储量,提高了数据传输效率,同时也减少了打印头在径向方向匀速运动区域中无效运动的范围,从而提高了切片层的打印效率。In Embodiment 3, the data of the layer image data 6" within the smallest circumscribed rectangle is extracted as the layer printing data. Compared with the layer image data 6', the new layer image data 6" further reduces the number of pixels that do not need inkjet printing. , Which reduces the amount of data storage, improves the efficiency of data transmission, and at the same time reduces the range of invalid movement of the print head in the uniform movement area in the radial direction, thereby improving the printing efficiency of the slice layer.
同样地,在实施例3中,打印头在打印过程中,也可以对旋转支撑平台的旋转速度值进行设定,例如设定为预设值;或设定为与当前打印的切片层的最大径向距离成反比例关系变化;和/或,设定为与打印头径向匀速运动的速度成正比例关系变化。在此不再详述。Similarly, in Embodiment 3, during the printing process of the print head, the rotation speed value of the rotating support platform can also be set, for example, set to a preset value; or set to be the same as the maximum value of the currently printed slice layer. The radial distance changes in an inverse proportional relationship; and/or, it is set to change in a direct proportional relationship with the uniform radial velocity of the print head. I will not go into details here.
实施例4Example 4
参见图11,图11是本申请实施例4提供的一种3D物体的打印方法的示意图。如图11所示,3D物体的打印方法包括:Refer to FIG. 11, which is a schematic diagram of a method for printing a 3D object according to Embodiment 4 of the present application. As shown in Figure 11, the 3D object printing method includes:
步骤S201,控制旋转支撑平台1的旋转速度值为第一预设值,并利用实施例1~3中任一的3D物体切片层的打印方法打印得到第一个切片层的层打印结果;Step S201, controlling the rotation speed of the rotating support platform 1 to be a first preset value, and printing by using the 3D object slice layer printing method of any one of the embodiments 1 to 3 to obtain the layer printing result of the first slice layer;
步骤S202,控制旋转支撑平台的旋转速度值为第二预设值,并根据第N个切片层的层打 印数据进行打印,其中,N为大于1的正整数,将打印得到的层打印结果逐层叠加,得到3D物体;第二预设值大于或等于第一预设值。Step S202, controlling the rotation speed of the rotating support platform to a second preset value, and printing according to the layer printing data of the Nth slice layer, where N is a positive integer greater than 1, and the layer printing results obtained by printing are sequentially Layers are superimposed to obtain a 3D object; the second preset value is greater than or equal to the first preset value.
具体地,第二预设值等于第一预设值。步骤S202的打印过程和步骤S201的打印过程中打印头的径向匀速运动区域相同。具体地,在使用实施例1中的3D物体切片层的打印方法打印第一切片层后,在后续切片层的打印过程中只需获取后续切片层的层打印数据,根据获取的后续切片层的层打印数据和存储的切片层与旋转支撑平台的中心的极限径向距离(即最小径向距离和最大径向距离)对后续切片层进行打印,并逐层叠加,形成3D物体。Specifically, the second preset value is equal to the first preset value. The printing process of step S202 and the printing process of step S201 have the same radial uniform motion area of the print head. Specifically, after the first slice layer is printed using the 3D object slice layer printing method in Embodiment 1, only the layer printing data of the subsequent slice layer needs to be acquired during the printing process of the subsequent slice layer, and the layer printing data of the subsequent slice layer is acquired according to the acquired subsequent slice layer. The layer printing data and the limit radial distance between the stored slice layer and the center of the rotating support platform (that is, the minimum radial distance and the maximum radial distance) are printed for the subsequent slice layers and superimposed layer by layer to form a 3D object.
在使用实施例2和实施例3中的3D物体切片层的打印方法打印第一切片层后,在后续切片层的打印过程中只需获取后续切片层的层打印数据,根据获取的后续切片层的层打印数据、存储的切片层与旋转支撑平台的中心的极限径向距离(即最小径向距离和最大径向距离)以及至少一个待打印像素点距离旋转支撑平台的中心的相对坐标(如实施例2中的(x mn-x 0,y mn-y 0),实施例3中的(x mn’-x 0,y mn’-y 0))对后续切片层进行打印,并逐层叠加,形成3D物体。 After the first slice layer is printed using the 3D object slice layer printing method in embodiment 2 and embodiment 3, only the layer printing data of the subsequent slice layer needs to be obtained during the printing process of the subsequent slice layer, and the subsequent slice layer is obtained according to the obtained subsequent slice layer. The layer printing data of the layer, the limit radial distance between the stored slice layer and the center of the rotating support platform (that is, the minimum radial distance and the maximum radial distance), and the relative coordinates of at least one pixel to be printed from the center of the rotating support platform ( (x mn '-x 0, y mn' -y 0) as described in Example (x mn -x 0, y mn -y 0) 2, in Example 3) prints the subsequent slice layer, and by Layers are superimposed to form a 3D object.
可选地,第二预设值大于第一预设值。根据上述实施例1~3中任一的旋转支撑平台的旋转速度值与当前打印的切片层的最大径向距离成反比例关系变化,在保证打印机的机械性能和满足打印精度的前提下,在后续切片层的打印过程中,根据当前切片层与旋转支撑平台的中心的最大径向距离的减小,可以增大当前切片层打印过程中旋转支撑平台的旋转速度值,同时增大打印头的径向匀速运动的速度;在旋转支撑平台的旋转速度和打印头的径向匀速运动的速度确定后,按照本实施例4中的上述打印第一切片层的方法,打印后续的切片层,并逐层叠加,形成3D物体。Optionally, the second preset value is greater than the first preset value. According to any one of the above-mentioned embodiments 1 to 3, the rotation speed value of the rotating support platform changes in inverse proportion to the maximum radial distance of the currently printed slice layer. Under the premise of ensuring the mechanical performance of the printer and meeting the printing accuracy, in the subsequent During the printing process of the slice layer, according to the reduction of the maximum radial distance between the current slice layer and the center of the rotating support platform, the rotation speed value of the rotating support platform during the current slice layer printing process can be increased, and the diameter of the print head can be increased at the same time. The speed of moving toward a uniform speed; after the rotation speed of the rotating support platform and the speed of the radial uniform movement of the print head are determined, follow the method of printing the first slice layer in this embodiment 4, print the subsequent slice layers, and Overlay layer by layer to form a 3D object.
本实施例中由于切片层的打印中减少了打印头在径向方向无效打印的匀速运动区域,提高了单个切片层的打印效率,进而提高了3D物体的成型效率,降低了打印机的运行成本。In this embodiment, since the printing of the slice layer reduces the uniform motion area of the print head for ineffective printing in the radial direction, the printing efficiency of a single slice layer is improved, thereby improving the molding efficiency of 3D objects and reducing the operating cost of the printer.
实施例5Example 5
参见图12,图12是本申请实施例5提供的一种3D物体的打印方法示意图,具体如下:Referring to FIG. 12, FIG. 12 is a schematic diagram of a method for printing a 3D object according to Embodiment 5 of the present application, and the details are as follows:
步骤S301,利用实施例1~3中任一的3D物体切片层的打印方法打印各个切片层,在打印过程中,设定旋转支撑平台的旋转速度值与打印头径向匀速运动的速度成正比例关系变化;In step S301, each slice layer is printed using the 3D object slice layer printing method of any one of embodiments 1 to 3. During the printing process, the rotation speed value of the rotating support platform is set to be proportional to the uniform radial movement speed of the print head Relationship change
步骤S302,将打印得到的层打印结果逐层叠加,得到3D物体。In step S302, the layer printing results obtained by printing are superimposed layer by layer to obtain a 3D object.
具体地,以打印第一个切片层时旋转支撑平台的旋转速度值为ω 1,径向方向匀速运动的速度为V j1,第一个切片层的最大径向距离为r max1,当打印第q个切片层时,第q个切片层的最大径向距离为r maxq,r maxq<r max1,那么,此时可以调整打印第q个切片层时旋转支撑平台的旋转速度值为ω 2,使ω 2>ω 1,并根据ω2的大小调整当前打印头的径向匀速运动的速度为V jq,使V jq>V j1;当打印第q+1个切片层时,第q+1个切片层的最大径向距离为r max(q+1),r max(q+1)<r maxq<r max1,那么,此时可以调整打印第q+1个切片层时旋转支撑平台的旋转速度值为ω q+1,使ω q+1>ω 2>ω 1,并根据ω q+1的大小调整当前打印头径向匀速运动的速度为V jq+1,使V jq+1>V jq>V j1Specifically, taking the value of the rotation speed of the rotating support platform when printing the first slice layer as ω 1 , the speed of uniform movement in the radial direction as V j1 , and the maximum radial distance of the first slice layer as r max1 , when the first slice layer is printed when a slice layer q, q maximum radial distance of the slice layer is r maxq, r maxq <r max1 , then this time may be adjusted rotational speed is ω 2 support platform when printing q-th slice layer, Make ω 2 >ω 1 , and adjust the current radial uniform motion speed of the print head to V jq according to the size of ω2, so that V jq >V j1 ; when printing the q+1 slice layer, q+1 rotation of the rotary platform supporting the maximum radial distance of the slice layer is r max (q + 1), r max (q + 1) <r maxq <r max1, then this time may be adjusted first print slice layer q + 1 The speed value is ω q+1 , make ω q+1 >ω 2 >ω 1 , and adjust the current uniform radial movement speed of the print head to V jq+1 according to the size of ω q +1, so that V jq+1 > V jq > V j1 .
本申请各实施例中旋转支撑平台的旋转速度值和打印头的径向匀速运动的速度的调整都是在满足打印机的机械性能以及3D物体打印精度的前提下进行的。The adjustment of the rotation speed value of the rotating support platform and the speed of the uniform radial movement of the print head in each embodiment of the present application is performed under the premise of meeting the mechanical performance of the printer and the printing accuracy of the 3D object.
实施例6Example 6
参见图1,本申请实施例6提供一种3D物体的打印装置,包括旋转支撑平台1、打印头2、字车、滑轨3和控制部件4及数据处理模块5,其中,打印头2安装在字车上。1, Embodiment 6 of the present application provides a 3D object printing device, including a rotating support platform 1, a printing head 2, a carriage, a sliding rail 3, a control component 4, and a data processing module 5, wherein the printing head 2 is installed On the word car.
数据处理模块5,用于对待打印物体进行切片分层,得到多个切片层及层图像数据,并对层图像数据进行处理,数据处理模块与控制部件相连;The data processing module 5 is used to slice and layer the object to be printed to obtain multiple slice layers and layer image data, and process the layer image data, and the data processing module is connected with the control component;
打印头,用于喷射打印材料,打印头与控制部件相连;The print head is used for jetting printing materials, and the print head is connected with the control part;
旋转支撑平台,用于支撑待打印物体的层打印结果;及The rotating support platform is used to support the layer printing result of the object to be printed; and
控制部件,用于使用实施例1~3任一项的3D物体切片层的打印方法控制旋转支撑平台及打印头执行打印动作。The control component is used for using the 3D object slice layer printing method of any one of Embodiments 1 to 3 to control the rotating support platform and the printing head to perform printing operations.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请保护的范围之内。The above are only preferred embodiments of this application, and are not intended to limit this application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection of this application. Within range.

Claims (19)

  1. 一种3D物体切片层的打印方法,其特征在于,所述方法包括:A method for printing a slice layer of a 3D object, characterized in that the method comprises:
    获取待打印物体的切片层的层图像数据;Acquiring the layer image data of the slice layer of the object to be printed;
    根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,其中,所述极限径向距离包括最小径向距离和/或最大径向距离;Determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, wherein the limit radial distance includes a minimum radial distance and/or a maximum radial distance;
    根据以所述旋转支撑平台的中心为圆心且所述极限径向距离为半径形成的圆弧确定打印头径向匀速运动的边界位置;Determine the boundary position of the uniform radial movement of the print head according to an arc formed by taking the center of the rotating support platform as the center and the limit radial distance as the radius;
    获取所述切片层的层打印数据,并根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果。Obtain the layer printing data of the slice layer, and control the print head to perform a printing action according to the boundary position and the layer printing data to obtain a layer printing result.
  2. 根据权利要求1所述的方法,其特征在于,所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,包括:The method according to claim 1, wherein the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data comprises:
    将所述层图像数据中的多个待打印像素点通过预设的极坐标系进行定位,得到所述多个待打印像素点的坐标(r i,θ i),其中,r i表示第i个待打印像素点距离极点的距离,θ i表示第i个待打印像素点的极角; Position the multiple pixels to be printed in the layer image data through a preset polar coordinate system to obtain the coordinates (r i , θ i ) of the multiple pixels to be printed, where r i represents the ith The distance between a pixel to be printed and the pole, θ i represents the polar angle of the i-th pixel to be printed;
    根据所述多个待打印像素点的坐标(r i,θ i)确定所述切片层与所述旋转支撑平台的中心的极限径向距离。 The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates (r i , θ i ) of the plurality of pixels to be printed.
  3. 根据权利要求2所述的方法,其特征在于,所述极坐标系是以所述旋转支撑平台的中心作为所述极点的极坐标系。The method according to claim 2, wherein the polar coordinate system is a polar coordinate system with the center of the rotating support platform as the pole.
  4. 根据权利要求1所述的方法,其特征在于,在所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离之前,所述方法还包括:The method according to claim 1, characterized in that, before the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data, the method further comprises:
    获取旋转支撑平台的中心在预设的直角坐标系中的坐标(x 0,y 0); Obtain the coordinates (x 0 , y 0 ) of the center of the rotating support platform in the preset rectangular coordinate system;
    获取所述层图像数据中至少一个待打印像素点在所述预设的直角坐标系中的坐标(x mn,y mn);其中,所述直角坐标系是以水平方向为X轴的坐标系。 Acquire the coordinates (x mn , y mn ) of at least one pixel to be printed in the layer image data in the preset rectangular coordinate system; wherein, the rectangular coordinate system is a coordinate system whose horizontal direction is the X axis .
  5. 根据权利要求4所述的方法,其特征在于,所述根据所述层图像数据确定所述切片层与旋转支撑平台的中心的极限径向距离,包括:The method according to claim 4, wherein the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data comprises:
    根据所述层图像数据中所述至少一个待打印像素点在所述直角坐标系中的坐标得到所述层图像数据中多个待打印像素点的坐标;Obtaining the coordinates of a plurality of pixels to be printed in the layer image data according to the coordinates of the at least one pixel to be printed in the layer image data in the rectangular coordinate system;
    根据所述多个待打印像素点的坐标及所述旋转支撑平台的中心的坐标确定所述切片层与所述旋转支撑平台的中心的极限径向距离。The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
  6. 根据权利要求5所述的方法,其特征在于,所述获取所述切片层的层打印数据,根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果,包括:5. The method according to claim 5, wherein the acquiring the layer printing data of the slice layer, controlling the print head to perform a printing action according to the boundary position and the layer printing data, to obtain a layer printing result, include:
    获取所述至少一个所述待打印像素点相对所述旋转支撑平台的中心的第一相对坐标(x mn-x 0,y mn-y 0); Acquiring the first relative coordinates (x mn- x 0 , y mn -y 0 ) of the at least one pixel to be printed relative to the center of the rotating support platform;
    获取所述切片层的层打印数据;Acquiring layer printing data of the slice layer;
    根据所述第一相对坐标、所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果。According to the first relative coordinates, the boundary position, and the layer printing data, the print head is controlled to perform a printing action to obtain a layer printing result.
  7. 根据权利要求2或5所述的方法,其特征在于,所述待打印像素点包括需要喷墨打印的像素点及无需喷墨打印的像素点中的至少一个。The method according to claim 2 or 5, wherein the pixel to be printed includes at least one of a pixel that needs inkjet printing and a pixel that does not need inkjet printing.
  8. 根据权利要求4所述的方法,其特征在于,所述根据所述层图像数据确定所述切片层 与旋转支撑平台的中心的极限径向距离,包括:The method according to claim 4, wherein the determining the limit radial distance between the slice layer and the center of the rotating support platform according to the layer image data comprises:
    根据所述层图像数据中所述至少一个待打印像素点在所述直角坐标系中的坐标得到所述层图像数据中多个待打印像素点的坐标;Obtaining the coordinates of a plurality of pixels to be printed in the layer image data according to the coordinates of the at least one pixel to be printed in the layer image data in the rectangular coordinate system;
    根据所述多个待打印像素点中需要喷墨打印的像素点的坐标及所述旋转支撑平台的中心的坐标确定所述切片层与所述旋转支撑平台的中心的极限径向距离。The limit radial distance between the slice layer and the center of the rotating support platform is determined according to the coordinates of the pixel points that need inkjet printing among the plurality of pixels to be printed and the coordinates of the center of the rotating support platform.
  9. 根据权利要求8所述的方法,其特征在于,所述获取所述切片层的层打印数据,根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果,包括:8. The method according to claim 8, wherein the acquiring the layer printing data of the slice layer, controlling the print head to perform a printing action according to the boundary position and the layer printing data, to obtain a layer printing result, include:
    获取所述层图像数据中的多个待打印像素点中需要喷墨打印的像素点的最小外切矩形;Obtaining the smallest circumscribed rectangle of the pixel that needs inkjet printing among the plurality of pixels to be printed in the layer image data;
    获取所述最小外切矩形范围内的至少一个待打印像素点的坐标(x mn’,y mn’)和所述至少一个待打印像素点相对所述旋转支撑平台的中心的第二相对坐标(x mn’-x 0,y mn’-y 0); Obtain the coordinates (x mn ′, y mn ′) of at least one pixel to be printed within the minimum circumscribed rectangle and the second relative coordinate (x mn ′, y mn ′) of the at least one pixel to be printed relative to the center of the rotating support platform ( x mn'- x 0 , y mn' -y 0 );
    提取所述最小外切矩形范围内所述层图像数据的数据作为层打印数据;Extracting data of the layer image data within the minimum circumscribed rectangle range as layer printing data;
    根据所述第二相对坐标、所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果。According to the second relative coordinates, the boundary position, and the layer printing data, the print head is controlled to perform a printing action to obtain a layer printing result.
  10. 根据权利要求9所述的方法,其特征在于,所述最小外切矩形范围内的至少一个待打印像素点为所述最小外切矩形的至少一个顶点;所述至少一个待打印像素点相对所述旋转支撑平台的中心的第二相对坐标为所述至少一个顶点相对所述旋转支撑平台的中心的第二相对坐标。The method according to claim 9, wherein at least one pixel to be printed in the range of the smallest circumscribed rectangle is at least one vertex of the smallest circumscribed rectangle; and the at least one pixel to be printed is opposite to all the pixels to be printed. The second relative coordinate of the center of the rotating support platform is the second relative coordinate of the at least one vertex relative to the center of the rotating support platform.
  11. 根据权利要求2或5或8所述的方法,其特征在于,所述极限径向距离包括最小径向距离,所述根据以所述旋转支撑平台的中心为圆心且所述极限径向距离为半径形成的圆弧确定为打印头径向匀速运动的边界位置,包括:The method according to claim 2 or 5 or 8, wherein the limit radial distance includes a minimum radial distance, and the basis is that the center of the rotating support platform is a circle center and the limit radial distance is The arc formed by the radius is determined as the boundary position of the uniform radial movement of the print head, including:
    将以所述旋转支撑平台的中心为圆心且所述最小径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第一边界位置;Determining an arc formed by taking the center of the rotating support platform as the center and the minimum radial distance as the radius as the first boundary position of the uniform radial movement of the print head;
    将所述旋转支撑平台的外周确定为所述打印头径向匀速运动的第二边界位置。The outer circumference of the rotating support platform is determined as the second boundary position of the uniform radial movement of the print head.
  12. 根据权利要求2或5或8所述的方法,其特征在于,所述极限径向距离包括最大径向距离,所述根据以所述旋转支撑平台的中心为圆心且所述极限径向距离为半径形成的圆弧确定为打印头径向匀速运动的边界位置,包括:The method according to claim 2 or 5 or 8, wherein the limit radial distance comprises a maximum radial distance, and the basis is that the center of the rotating support platform is a circle center and the limit radial distance is The arc formed by the radius is determined as the boundary position of the uniform radial movement of the print head, including:
    将所述旋转支撑平台的内周确定为所述打印头径向匀速运动的第一边界位置;Determining the inner circumference of the rotating support platform as the first boundary position of the print head moving at a uniform speed in the radial direction;
    将以所述旋转支撑平台的中心为圆心且所述最大径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第二边界位置。A circular arc formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
  13. 根据权利要求2或5或8所述的方法,其特征在于,所述极限径向距离包括最小径向距离及最大径向距离;所述根据以所述旋转支撑平台的中心为圆心且所述径向距离为半径形成的圆弧确定为打印头径向匀速运动的边界位置,包括:The method according to claim 2 or 5 or 8, wherein the limit radial distance includes a minimum radial distance and a maximum radial distance; the basis is centered on the center of the rotating support platform and the The radial distance is the arc formed by the radius, which is determined as the boundary position of the uniform radial movement of the print head, including:
    将以所述旋转支撑平台的中心为圆心且所述最小径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第一边界位置;Determining an arc formed by taking the center of the rotating support platform as the center and the minimum radial distance as the radius as the first boundary position of the uniform radial movement of the print head;
    将以所述旋转支撑平台的中心为圆心且所述最大径向距离为半径形成的圆弧确定为所述打印头径向匀速运动的第二边界位置。A circular arc formed with the center of the rotating support platform as the center and the maximum radial distance as the radius is determined as the second boundary position of the uniform radial movement of the print head.
  14. 根据权利要求1所述的方法,其特征在于,在所述获取待打印物体的切片层的层图像数据之前,所述方法还包括:The method according to claim 1, characterized in that, before said acquiring the layer image data of the slice layer of the object to be printed, the method further comprises:
    将所述待打印物体的数字模型进行切片分层,得到多个切片层及所述多个切片层的层图 像数据。Slice and layer the digital model of the object to be printed to obtain multiple slice layers and layer image data of the multiple slice layers.
  15. 根据权利要求1所述的方法,其特征在于,所述获取所述切片层的层打印数据,并根据所述边界位置及所述层打印数据控制所述打印头执行打印动作,得到层打印结果,包括:2. The method according to claim 1, wherein the layer printing data of the slice layer is acquired, and the print head is controlled to perform a printing action according to the boundary position and the layer printing data to obtain a layer printing result ,include:
    在打印过程中,设定所述旋转支撑平台的旋转速度值为预设值;或During the printing process, set the rotation speed of the rotating support platform to a preset value; or
    设定所述旋转支撑平台的旋转速度值与当前打印的切片层的最大径向距离成反比例关系变化;和/或Set the rotation speed value of the rotating support platform to change in an inverse proportional relationship with the maximum radial distance of the slice layer currently printed; and/or
    设定所述旋转支撑平台的旋转速度值与所述打印头径向匀速运动的速度成正比例关系变化。The rotation speed value of the rotating support platform is set to change in a proportional relationship with the speed of the uniform radial movement of the print head.
  16. 根据权利要求1所述的方法,其特征在于,所述待打印物体包括实体结构部分,或实体结构部分及非实体结构部分。The method according to claim 1, wherein the object to be printed includes a physical structure part, or a physical structure part and a non-physical structure part.
  17. 根据权利要求16所述的方法,其特征在于,所述非实体结构部分包括支撑结构部分、扩展结构部分中的至少一种。The method according to claim 16, wherein the non-physical structure part comprises at least one of a supporting structure part and an extended structure part.
  18. 一种3D物体的打印方法,其特征在于,所述方法包括:A method for printing a 3D object, characterized in that the method includes:
    控制旋转支撑平台的旋转速度值为第一预设值,并利用权利要求1~17中的任一项所述的3D物体的切片层的打印方法打印得到第一个切片层的层打印结果;之后控制所述旋转支撑平台的旋转速度值为第二预设值,并根据第N个切片层的层打印数据进行打印,其中,N为大于1的正整数,将打印得到的层打印结果逐层叠加,得到3D物体;所述第二预设值大于或等于所述第一预设值。Control the rotation speed of the rotating support platform to be the first preset value, and use the 3D object slice layer printing method of any one of claims 1 to 17 to print to obtain the layer printing result of the first slice layer; Then, the rotation speed of the rotating support platform is controlled to be the second preset value, and printing is performed according to the layer printing data of the Nth slice layer, where N is a positive integer greater than 1, and the layer printing results obtained by printing are successively printed. Layers are superimposed to obtain a 3D object; the second preset value is greater than or equal to the first preset value.
  19. 一种3D物体的打印装置,其特征在于,包括:A printing device for 3D objects, characterized in that it comprises:
    数据处理模块,用于对待打印物体进行切片分层,得到多个切片层及层图像数据,并对所述层图像数据进行处理,所述数据处理模块与控制部件相连;A data processing module, configured to slice and layer the object to be printed to obtain multiple slice layers and layer image data, and process the layer image data, and the data processing module is connected to the control component;
    打印头,用于喷射打印材料,所述打印头与所述控制部件相连;A print head for jetting printing materials, the print head is connected with the control component;
    旋转支撑平台,用于支撑所述待打印物体的层打印结果;及A rotating support platform for supporting the layer printing result of the object to be printed; and
    所述控制部件,用于使用如权利要求1~17任一项所述的3D物体的切片层的打印方法控制所述旋转支撑平台及所述打印头执行打印动作。The control component is configured to use the method for printing a slice layer of a 3D object according to any one of claims 1 to 17 to control the rotating support platform and the print head to perform a printing action.
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