WO2021082489A1 - 一种负氧离子改性的聚氯乙烯硬质复合地板及其制作工艺 - Google Patents

一种负氧离子改性的聚氯乙烯硬质复合地板及其制作工艺 Download PDF

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Publication number
WO2021082489A1
WO2021082489A1 PCT/CN2020/098815 CN2020098815W WO2021082489A1 WO 2021082489 A1 WO2021082489 A1 WO 2021082489A1 CN 2020098815 W CN2020098815 W CN 2020098815W WO 2021082489 A1 WO2021082489 A1 WO 2021082489A1
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layer
sound insulation
oxygen ion
negative oxygen
pvc
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PCT/CN2020/098815
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English (en)
French (fr)
Inventor
计凯翔
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浙江冠峰新材料有限公司
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Publication of WO2021082489A1 publication Critical patent/WO2021082489A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B29D7/01—Films or sheets
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206—Layered panels for sound insulation
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Definitions

  • the invention relates to the technical field of making PVC hard composite floor, in particular to a negative oxygen ion modified PVC hard composite floor and a manufacturing process thereof.
  • the floor is the surface layer of the floor or floor of the house. It is made of wood or other materials. There are many types of floors. According to the structure, they are: solid wood floor, laminated wood floor, three-layer solid wood composite floor, bamboo wood floor, anti-corrosion floor , Cork flooring and the most popular multi-layer solid wood composite flooring at present; classified by use: household, commercial, anti-static floor, outdoor floor, special floor for stage dance, special floor for sports hall, special floor for track and field, etc.; The environmental protection grade classification includes: E0 grade floor, E1 grade floor, F4 grade floor, JAS star standard F4 star floor and so on.
  • PVC floor is a new type of light-weight floor decoration material that is very popular in the world today, also known as "light-weight floor material". It is a popular product in various regions.
  • the existing PVC floor has a simple structure and relatively functional Single, it is easy to be damaged by external factors after long-term use, and it is easy to deform under high temperature environment. At the same time, it does not have the function of sound insulation, which reduces the applicability of the negative oxygen ion PVC decorative board.
  • the purpose of the present invention is to provide a negative oxygen ion modified PVC rigid composite floor and its manufacturing process, which has the advantages of good flame retardancy, wear resistance and good sound insulation, and solves the problem that the existing PVC floor has simple structure and functions. It is relatively simple, easy to be damaged by external factors after long-term use, and easy to deform under high temperature environment. At the same time, it does not have the function of sound insulation, which reduces the applicability of negative oxygen ion PVC decorative panels.
  • a negative oxygen ion modified PVC rigid composite floor comprising a negative oxygen ion PVC base material layer, and the top of the negative oxygen ion PVC base material layer is fixedly connected with a barrier
  • the flame-retardant layer is fixedly connected to the side of the flame-retardant layer away from the negative oxygen ion PVC substrate layer with a wear-resistant layer, and the side of the wear-resistant layer away from the flame-retardant layer is fixedly connected to a UV enhanced layer.
  • the side of the PVC substrate layer away from the flame retardant layer is fixedly connected with a glass plate substrate layer, and the side of the glass plate substrate layer away from the negative oxygen ion PVC substrate layer is fixedly connected with a glass fiber layer.
  • a sound insulation layer is fixedly connected to the side far away from the base material layer of the glass plate.
  • a sound insulation horizontal tube and a sound insulation vertical tube are respectively placed inside the sound insulation layer, the sound insulation horizontal tube is connected to the sound insulation vertical tube, and a sound insulation short tube is connected to the top of the sound insulation horizontal tube.
  • the inner walls of the sound insulation longitudinal tube and the sound insulation short tube are fixedly connected with sound absorbing cotton, the top of the sound insulation layer is provided with a placement groove corresponding to the sound insulation horizontal tube and the sound insulation vertical tube, and the material of the sound insulation layer is composite cork.
  • the sound insulation horizontal tube, sound insulation vertical tube and sound insulation layer are made of high-purity ultra-fine iron powder mixed with polyvinyl chloride.
  • the side of the sound insulation layer away from the glass fiber layer is fixedly connected with a plastic backing layer, and the material of the plastic backing layer is plastic.
  • the glass plate substrate layer and the negative oxygen ion PVC substrate layer are pasted by an adhesive, and the main material of the glass plate substrate layer is a ternary system of magnesium oxide, magnesium chloride and water.
  • the main material of the flame-retardant layer is flame-retardant silica gel
  • the main material of the wear-resistant layer is transparent paper impregnated with melamine resin and filled with wear-resistant materials.
  • the material of the UV strengthening layer is UV varnish
  • the negative oxygen ion PVC base material layer is a mixture of PVC and negative oxygen ion powder.
  • a manufacturing process for PVC hard composite floor modified by negative oxygen ions including the following steps:
  • A Select the material magnesium oxide, magnesium chloride and water, and add the magnesium oxide, magnesium chloride and water to the internal mixer in order for banburying processing;
  • step B Add the material obtained from the banburying process in step A to the open mill for open-smelting processing, and after the open-smelting processing is completed, it will be rolled into a glass plate substrate layer of the required thickness;
  • step C Select the negative oxygen ion PVC base material board, apply the adhesive on one side of the negative oxygen ion PVC base material board and the glass plate base material board prepared in step B, and connect the negative oxygen ion PVC base material board and the glass through the press machine.
  • the board substrate is laminated and bonded together;
  • step E Evenly spread the melted flame-retardant silica gel on the top of the negative oxygen ion PVC substrate in step C.
  • the melamine resin is impregnated with transparent paper filled with wear-resistant materials and attached to the silica gel. Re-press with a platen press, and cut the excess transparent paper at the border of the board with a knife, so that the transparent paper matches the border of the board;
  • step F Take a portion of UV varnish in a container, add a portion of curing agent, mix and stir with a stir bar, pour the mixture into a paint spray gun, spray a layer of UV varnish on the top of the transparent paper in step D evenly, and then Bake the UV varnish with a baking lamp, and leave it to cool down after a minute of baking;
  • G Select the soundproof tube, cut the soundproof tube into pipes of different lengths by a pipe cutting machine to obtain soundproof horizontal tubes, soundproof vertical tubes and soundproof short tubes. Assemble and weld the soundproof horizontal tubes, soundproof vertical tubes and soundproof short tubes together.
  • the top of the sound insulation layer is provided with a placement groove, and the depth of the placement groove is greater than the distance from the top of the sound insulation short tube to the bottom of the sound insulation horizontal tube. Place the sound insulation horizontal tube and the sound insulation vertical tube in the placement groove, and apply adhesive to the bottom of the glass fiber layer to protect the sound insulation.
  • the layer is attached to the bottom of the glass fiber layer;
  • the present invention adopts a negative oxygen ion PVC substrate layer, a flame retardant layer, a wear-resistant layer, a UV strengthening layer, a glass plate substrate layer, a glass fiber layer, a sound insulation layer, a sound insulation horizontal tube, a sound insulation longitudinal tube, a sound insulation short tube and
  • the plastic bottom and back layer have the advantages of good flame retardancy, abrasion resistance, and sound insulation. It solves the problem that the existing PVC floor has a simple structure and a single function. It is easily damaged by external factors after long-term use. It is easy to deform under the environment, and it does not have the function of sound insulation, which reduces the applicability of the negative oxygen ion PVC decorative board.
  • the present invention has the function of releasing negative oxygen ions through the negative oxygen ion PVC substrate layer, so that the product continuously releases negative oxygen ions, so as to reduce formaldehyde and improve the effect of air freshness.
  • the flame retardant layer adopts flame retardant silica gel. Thermal conductivity, insulation, shockproof performance, soft material surface with self-adhesive, easy to operate, can improve the flame retardancy of the floor, through the wear-resistant layer of melamine resin impregnated transparent paper filled with wear-resistant materials, UV strengthened layer using UV varnish , It can improve the wear resistance of the floor.
  • the glass fiber layer adopts glass fiber.
  • the glass fiber has the excellent properties of non-combustibility, corrosion resistance, high temperature resistance, low moisture absorption, and elongation of small lamps. It is not only dozens of times stronger than the strength of block glass. , And far surpass other natural fiber, synthetic and various alloy materials, it is an ideal reinforcement material.
  • a sound insulation layer By installing a sound insulation layer, it can effectively block noise, and by installing sound insulation horizontal pipes, sound insulation vertical pipes and sound insulation short pipes, noise can be absorbed. Noise continues to spread in the pipeline. By installing sound-absorbing cotton, the noise can be absorbed to achieve the function of noise reduction.
  • the plastic bottom and back layer is made of plastic. The plastic can maintain a high level of quality in any season and temperature difference.
  • Elasticity and resilience will not fade, chalk or soften due to the pollution of ultraviolet rays, ozone, acid rain, strong elasticity and cushioning, can absorb strong impact, the surface will not be damaged, special construction treatment, strong adhesion , Can suppress the rise of moisture, no blistering, peeling, etc., by setting the glass plate substrate layer, a stable performance magnesium cementitious material, using medium alkaline glass fiber mesh as the reinforcing material, and using light material as the filler A new type of non-combustible decorative material made of composite.
  • Figure 1 is a schematic diagram of the structure of the present invention
  • FIG. 2 is a schematic cross-sectional view of the sound insulation layer of the structure of the present invention.
  • Fig. 3 is a schematic top view of the connection between the soundproof horizontal pipe and the soundproof vertical pipe of the structure of the present invention.
  • connection may be a fixed connection. It can also be detachably connected or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • connection may be a fixed connection. It can also be detachably connected or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the pipe 9, the sound-insulating short pipe 10 and the plastic backing layer 11 are all common standard parts or parts known to those skilled in the art, and their structure and principles are all known to those skilled in the art through technical manuals or through conventional experimental methods. .
  • a kind of negative oxygen ion modified PVC hard composite floor including negative oxygen ion PVC base material layer 1, and the top of the negative oxygen ion PVC base material layer 1 is fixedly connected with a flame retardant layer 2.
  • the side of the combustion layer 2 away from the negative oxygen ion PVC substrate layer 1 is fixedly connected with a wear-resistant layer 3, the side of the wear-resistant layer 3 away from the flame-retardant layer 2 is fixedly connected with a UV strengthening layer 4, and the negative oxygen ion PVC substrate layer 1
  • the side away from the flame-retardant layer 2 is fixedly connected with a glass plate substrate layer 5, and the side of the glass plate substrate layer 5 away from the negative oxygen ion PVC substrate layer 1 is fixedly connected with a glass fiber layer 6, and the glass fiber layer 6 is far away
  • a sound insulation layer 7 is fixedly connected to one side of the glass plate substrate layer 5,
  • a sound insulation horizontal tube 8 and a sound insulation vertical tube 9 are respectively placed inside the sound insulation layer 7.
  • the sound insulation horizontal tube 8 is connected to the sound insulation vertical tube 9 and the top of the sound insulation horizontal tube 8 is connected with a sound insulation short tube 10, a sound insulation horizontal tube 8, and a sound insulation vertical tube. 9 and the inner wall of the sound insulation short tube 10 are fixedly connected with sound-absorbing cotton.
  • the top of the sound insulation layer 7 is provided with a placement groove corresponding to the sound insulation horizontal tube 8 and the sound insulation vertical tube 9.
  • the material of the sound insulation layer 7 is composite cork, and the sound insulation horizontal
  • the tube 8, the sound insulation vertical tube 9 and the sound insulation layer 7 are made of high-purity ultra-fine iron powder mixed with polyvinyl chloride.
  • the side of the sound insulation layer 7 away from the glass fiber layer 6 is fixedly connected with a plastic backing layer 11, and the material of the plastic backing layer 11 is plastic.
  • the glass plate base material layer 5 and the negative oxygen ion PVC base material layer 1 are pasted by an adhesive, and the main material of the glass plate base material layer 5 is a ternary system of magnesium oxide, magnesium chloride and water.
  • the main material of the flame-retardant layer 2 is flame-retardant silica gel
  • the main material of the wear-resistant layer 3 is transparent paper impregnated with melamine resin and filled with wear-resistant materials.
  • the material of the UV strengthening layer 4 is UV varnish, and the negative oxygen ion PVC base material layer 1 is a mixture of PVC and negative oxygen ion powder.
  • the negative oxygen ion PVC substrate layer 1 has the function of releasing negative oxygen ions, which enables the product to continuously release negative oxygen ions to reduce formaldehyde and improve air freshness.
  • flame retardant silica gel is used, which has heat conduction and insulation. , Anti-vibration performance, the soft surface of the material is adhesive, easy to operate, and can improve the flame retardancy of the floor.
  • the wear-resistant layer 3 adopts melamine resin impregnated transparent paper filled with wear-resistant materials, and the UV strengthening layer 4 adopts UV varnish. It can improve the wear resistance of the floor.
  • the glass fiber layer 6 adopts glass fiber.
  • the glass fiber has the advantages of non-combustibility, corrosion resistance, high temperature resistance, low moisture absorption, and elongation of small lamps. It is not only dozens of times stronger than block glass. , And far surpasses other natural fibers, synthetic and various alloy materials, it is an ideal reinforcement material.
  • the sound insulation layer 7 can effectively block the noise.
  • the sound insulation horizontal tube 8, the sound insulation vertical tube 9 and the sound insulation short tube 10 can be used to effectively block noise.
  • the noise is absorbed, and the noise continues to spread in the pipeline. By installing sound-absorbing cotton, it can absorb the noise and achieve the function of noise reduction.
  • the plastic bottom layer 11 uses plastic, which can maintain a high level in any season and temperature difference.
  • a manufacturing process of a negative oxygen ion modified PVC hard composite floor includes the following steps:
  • A 100 parts of magnesium oxide, 100 parts of magnesium chloride and 150 parts of water are selected, and 100 parts of magnesium oxide, 100 parts of magnesium chloride and 150 parts of water are sequentially added to the internal mixer for banburying processing;
  • step B The material obtained from the banburying process in step A is added to the open mill for open-smelting processing, and after the open-smelting processing is completed, it is rolled into a glass plate substrate layer 5 of the required thickness;
  • step C Select the negative oxygen ion PVC base material board, apply the adhesive on one side of the negative oxygen ion PVC base material board and the glass plate base material board prepared in step B, and use the pressing machine to connect the negative oxygen ion PVC base material board and glass The board substrate layer 5 is pressed and bonded together;
  • step E Evenly spread the melted flame-retardant silica gel on the top of the negative oxygen ion PVC substrate in step C.
  • the melamine resin is impregnated with transparent paper filled with wear-resistant materials and attached to the silica gel. Re-press with a platen press, and cut the excess transparent paper at the border of the board with a knife, so that the transparent paper matches the border of the board;
  • step F Take 100 parts of UV varnish in the container, add 5 parts of curing agent, mix and stir with a stir bar, pour the mixture into the paint spray gun, and spray a layer of UV varnish on the top of the transparent paper in step D evenly , And then bake the UV varnish through a baking lamp, bake for 20 minutes and then stand to cool;
  • G Select the soundproof tube, cut the soundproof tube into pipes of different lengths by the pipe cutting machine to obtain the soundproof horizontal tube 8, the soundproof vertical tube 9 and the soundproof short tube 10.
  • the soundproof horizontal tube 8, the soundproof vertical tube 9 and the soundproof short tube 10 Assemble and weld together, open a placement groove on the top of the sound insulation layer 7, and the depth of the placement groove is greater than the distance from the top of the short sound insulation tube 10 to the bottom of the sound insulation horizontal tube 8.
  • Place the sound insulation horizontal tube 8 and the sound insulation vertical tube 9 in the placement groove Apply adhesive to the bottom of the glass fiber layer 6, and stick the sound insulation layer 7 on the bottom of the glass fiber layer 6;
  • the negative oxygen ion modified PVC hard composite floor and its production process through the negative oxygen ion PVC base material layer 1, flame retardant layer 2, wear-resistant layer 3, UV strengthening layer 4, glass plate base
  • the material layer 5, the glass fiber layer 6, the sound insulation layer 7, the sound insulation horizontal tube 8, the sound insulation vertical tube 9, the sound insulation short tube 10 and the plastic bottom layer 11 cooperate to solve the problem that the existing PVC floor has a simple structure and a single function. After a long time of use, it is easily damaged by external factors, and is easily deformed in a high temperature environment. At the same time, it does not have the function of sound insulation, which reduces the applicability of negative oxygen ion PVC decorative panels.

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Abstract

本发明公开了一种负氧离子改性的PVC硬质复合地板及其制作工艺，包括负氧离子PVC基材层，所述负氧离子PVC基材层的顶部固定连接有阻燃层，所述阻燃层远离负氧离子PVC基材层的一侧固定连接有耐磨层，所述耐磨层远离阻燃层的一侧固定连接有UV强化层，所述负氧离子PVC基材层远离阻燃层的一侧固定连接有玻璃板基材层，所述玻璃板基材层远离负氧离子PVC基材层的一侧固定连接有玻璃纤维层。本发明具备阻燃性好，耐磨，隔音性好的优点，解决了现有的PVC底板结构简单，功能较为单一，在长时间使用后容易受到外界因素磨损毁坏，在高温下环境下容易变形，同时不具有隔音的功能，降低了负氧离子PVC装饰板适用性的问题。

Description

一种负氧离子改性的聚氯乙烯硬质复合地板及其制作工艺 技术领域
本发明涉及PVC硬质复合地板制作技术领域，具体为一种负氧离子改性的PVC硬质复合地板及其制作工艺。
背景技术
地板即房屋地面或楼面的表面层，由木料或其他材料做成，地板的分类有很多，按结构分类有：实木地板、强化复合木地板、三层实木复合地板、竹木地板、防腐地板、软木地板以及目前最流行的多层实木复合地板等；按用途分类有：家用，商业用，防静电地板，户外地板，舞台舞蹈专用地板，运动馆场内专用地板，田径专用地板等；按环保等级分类有：E0级地板、E1级地板、F4级别地板，JAS星级标准的F4星地板等等。
PVC地板是当今世界上非常流行的一种新型轻体地面装饰材料，也称为“轻体地材”，是一种在各个地区广受欢迎的产品，现有的PVC底板结构简单，功能较为单一，在长时间使用后容易受到外界因素磨损毁坏，在高温下环境下容易变形，同时不具有隔音的功能，降低了负氧离子PVC装饰板的适用性。
发明内容
本发明的目的在于提供一种负氧离子改性的PVC硬质复合地板及其制作工艺，具备阻燃性好，耐磨，隔音性好的优点，解决了现有的PVC底板结构简单，功能较为单一，在长时间使用后容易受到外界因素磨损毁坏，在高温下环境下容易变形，同时不具有隔音的功能，降低了负氧离子PVC装饰板适用性的问题。
为实现上述目的，本发明提供如下技术方案：一种负氧离子改性的PVC硬质复合地板，包括负氧离子PVC基材层，所述负氧离子PVC基材层的顶部固定连接有阻燃层，所述阻燃层远离负氧离子PVC基材层的一侧固定连接有耐磨层，所述耐磨层远离阻燃层的一侧固定连接有UV强化层，所述负氧离子PVC基材层远离阻燃层的一侧固定连接有玻璃板基材层，所述玻璃板基材层远 离负氧离子PVC基材层的一侧固定连接有玻璃纤维层，所述玻璃纤维层远离玻璃板基材层的一侧固定连接有隔音层。
优选的，所述隔音层的内部分别放置有隔音横管和隔音纵管，所述隔音横管与隔音纵管连通，所述隔音横管的顶部连通有隔音短管，所述隔音横管、隔音纵管和隔音短管的内壁均固定连接有吸音棉，所述隔音层的顶部开设有与隔音横管和隔音纵管相示配的放置槽，所述隔音层的材料为复合软木，所述隔音横管、隔音纵管和隔音层是由高纯度的极细铁粉混入聚氯乙烯配置而成。
优选的，所述隔音层远离玻璃纤维层的一侧固定连接有塑胶底背层，所述塑胶底背层的材质为塑胶。
优选的，所述玻璃板基材层和负氧离子PVC基材层之间通过胶粘剂粘贴而成，所述玻璃板基材层的主要材质为氧化镁、氯化镁和水三元体系。
优选的，所述阻燃层的主要材质为阻燃硅胶，所述耐磨层的主要材质为三聚氰胺树脂浸渍的填充有耐磨材料的透明纸。
优选的，所述UV强化层的材质为UV光油，所述负氧离子PVC基材层是有PVC和负氧离子粉混合配置而成。
一种负氧离子改性的PVC硬质复合地板制作工艺，包括以下步骤：
A：选取材料氧化镁份、氯化镁份和水份，将氧化镁份、氯化镁份和水份依次加入密炼机中密炼加工；
B：将步骤A中密炼加工所得的材料加入开炼机中开炼加工，开炼加工完成后经压延成所需厚度的玻璃板基材层；
C：选取负氧离子PVC基材板，将负氧离子PVC基材板和步骤B中制得的玻璃板基材板的一面均涂抹胶粘剂，通过压板机将负氧离子PVC基材板和玻璃板基材层压制粘合在一起；
D：在玻璃纤维板的顶部均匀涂抹胶粘剂，通过压板机将玻璃纤维板与玻璃板基材层的底部压制贴合；
E：将融化后的阻燃硅胶均匀涂抹在步骤C中负氧离子PVC基材板的顶部，经阻燃硅胶冷却后将三聚氰胺树脂浸渍填充有耐磨材料的透明纸贴附在硅胶上，再次通过压板机进行复压，通过小刀将板材边界多余的透明纸裁切，使透明纸与板材边界吻合即可；
F：取份UV光油在容器中，加入份固化剂，通过搅拌棒进行混合搅拌，将混合液倒入利用油漆喷枪中，将步骤D中透明纸的顶部均匀喷涂一层UV光油，然后通过烤灯对UV光油进行烘烤，烘烤分钟后静置冷却；
G：选取隔音管，通过管材切割机将隔音管切割成不同长度的管材得到隔音横管、隔音纵管和隔音短管，将隔音横管、隔音纵管和隔音短管组装焊接在一起，将隔音层的顶部开设放置槽，放置槽的深度大于隔音短管顶部至隔音横管底部的距离，将隔音横管和隔音纵管放置在放置槽中，在玻璃纤维层的底部涂抹胶粘剂，将隔音层贴服在玻璃纤维层的底部；
H：在隔音层的底部均匀涂抹胶粘剂，选取塑料垫粘贴在隔音层的底部，通过小刀将隔音层边界多余的塑料垫裁切，使塑料垫与隔音层边界吻合即可。
与现有技术相比，本发明的有益效果如下：
1、本发明通过负氧离子PVC基材层、阻燃层、耐磨层、UV强化层、玻璃板基材层、玻璃纤维层、隔音层、隔音横管、隔音纵管、隔音短管和塑胶底背层进行配合，具备阻燃性好，耐磨，隔音性好的优点，解决了现有的PVC底板结构简单，功能较为单一，在长时间使用后容易受到外界因素磨损毁坏，在高温下环境下容易变形，同时不具有隔音的功能，降低了负氧离子PVC装饰板适用性的问题。
2、本发明通过负氧离子PVC基材层，具备释放负氧离子的功能，使产品持续不断释放负氧离子，达到降低甲醛，提高空气清新的效，通过阻燃层采用阻燃硅胶，具有导热，绝缘，防震性能，材质柔软表面自带粘性，操作方便，可提高地板的阻燃性，通过耐磨层采用三聚氰胺树脂浸渍的填充有耐磨材料的透明纸，UV强化层采用UV光油，可提高地板的耐磨性能，通过玻璃纤 维层采用玻璃纤维，玻璃纤维具有不燃、耐腐蚀、耐高温、吸湿小、伸长小灯优良性能，不仅要比块状玻璃的强度高数十倍，而且远超过其他天然纤维、合成以及各种合金材料，是理想的增强材料，通过设置隔音层，可有效阻隔噪音，通过设置隔音横管、隔音纵管和隔音短管，对噪音进行吸收，噪音在管道中不断传播，通过设置吸音棉，能够对噪音进行吸收，达到降噪的功能，通过塑胶底背层采用塑胶，塑胶在任何季节及温差，均能维持高水准的品质，具有适度的弹性及反弹力，不会因紫外线、臭氧、酸雨的污染而褪色、粉化或软化，具有强韧的弹性及缓冲，可吸收强劲的冲击，表面不会受损特殊施工处理，粘接力强，可压制水份上升，无起泡、剥离等现象，通过设置玻璃板基材层，性能稳定的镁质胶凝材料，以中碱性玻纤网为增强材料，以轻质材料为填充物复合而成的新型不燃性装饰材料。
附图说明
图1为本发明结构示意图；
图2为本发明结构隔音层剖视示意图；
图3为本发明结构隔音横管和隔音纵管连接俯视示意图。
图中：1负氧离子PVC基材层、2阻燃层、3耐磨层、4UV强化层、5玻璃板基材层、6玻璃纤维层、7隔音层、8隔音横管、9隔音纵管、10隔音短管、11塑胶底背层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在发明的描述中，需要说明的是，术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示 或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“设置有”、“连接”等，应做广义理解，例如“连接”，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
本发明的负氧离子PVC基材层1、阻燃层2、耐磨层3、UV强化层4、玻璃板基材层5、玻璃纤维层6、隔音层7、隔音横管8、隔音纵管9、隔音短管10和塑胶底背层11部件均为通用标准件或本领域技术人员知晓的部件，其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。
请参阅图1-3，一种负氧离子改性的PVC硬质复合地板，包括负氧离子PVC基材层1，负氧离子PVC基材层1的顶部固定连接有阻燃层2，阻燃层2远离负氧离子PVC基材层1的一侧固定连接有耐磨层3，耐磨层3远离阻燃层2的一侧固定连接有UV强化层4，负氧离子PVC基材层1远离阻燃层2的一侧同定连接有玻璃板基材层5，玻璃板基材层5远离负氧离子PVC基材层1的一侧固定连接有玻璃纤维层6，玻璃纤维层6远离玻璃板基材层5的一侧固定连接有隔音层7，
隔音层7的内部分别放置有隔音横管8和隔音纵管9，隔音横管8与隔音纵管9连通，隔音横管8的顶部连通有隔音短管10，隔音横管8、隔音纵管9和隔音短管10的内壁均固定连接有吸音棉，隔音层7的顶部开设有与隔音横管8和隔音纵管9相示配的放置槽，隔音层7的材料为复合软木，隔音横管8、隔音纵管9和隔音层7是由高纯度的极细铁粉混入聚氯乙烯配置而成，通过负氧离子PVC基材层1、阻燃层2、耐磨层3、UV强化层4、玻璃板基材层5、 玻璃纤维层6、隔音层7、隔音横管8、隔音纵管9、隔音短管10和塑胶底背层11进行配合，具备阻燃性好，耐磨，隔音性好的优点，解决了现有的PVC底板结构简单，功能较为单一，在长时间使用后容易受到外界因素磨损毁坏，在高温下环境下容易变形，同时不具有隔音的功能，降低了负氧离子PVC装饰板适用性的问题。
隔音层7远离玻璃纤维层6的一侧固定连接有塑胶底背层11，塑胶底背层11的材质为塑胶。
玻璃板基材层5和负氧离子PVC基材层1之间通过胶粘剂粘贴而成，玻璃板基材层5的主要材质为氧化镁、氯化镁和水三元体系。
阻燃层2的主要材质为阻燃硅胶，耐磨层3的主要材质为三聚氰胺树脂浸渍的填充有耐磨材料的透明纸。
UV强化层4的材质为UV光油，负氧离子PVC基材层1是有PVC和负氧离子粉混合配置而成。
负氧离子PVC基材层1，具备释放负氧离子的功能，使产品持续不断释放负氧离子，达到降低甲醛，提高空气清新的效，通过阻燃层2采用阻燃硅胶，具有导热，绝缘，防震性能，材质柔软表面自带粘性，操作方便，可提高地板的阻燃性，通过耐磨层3采用三聚氰胺树脂浸渍的填充有耐磨材料的透明纸，UV强化层4采用UV光油，可提高地板的耐磨性能，通过玻璃纤维层6采用玻璃纤维，玻璃纤维具有不燃、耐腐蚀、耐高温、吸湿小、伸长小灯优良性能，不仅要比块状玻璃的强度高数十倍，而且远超过其他天然纤维、合成以及各种合金材料，是理想的增强材料，通过设置隔音层7，可有效阻隔噪音，通过设置隔音横管8、隔音纵管9和隔音短管10，对噪音进行吸收，噪音在管道中不断传播，通过设置吸音棉，能够对噪音进行吸收，达到降噪的功能，通过塑胶底背层11采用塑胶，塑胶在任何季节及温差，均能维持高水准的品质，具有适度的弹性及反弹力，不会因紫外线、臭氧、酸雨的污染而褪色、粉化或软化，具有强韧的弹性及缓冲，可吸收强劲的冲击，表面不会受损特 殊施工处理，粘接力强，可压制水份上升，无起泡、剥离等现象，通过设置玻璃板基材层5，性能稳定的镁质胶凝材料，以中碱性玻纤网为增强材料，以轻质材料为填充物复合而成的新型不燃性装饰材料。
一种负氧离子改性的PVC硬质复合地板制作工艺，包括以下步骤：
A：选取材料氧化镁100份、氯化镁100份和水150份，将氧化镁100份、氯化镁100份和水150份依次加入密炼机中密炼加工；
B：将步骤A中密炼加工所得的材料加入开炼机中开炼加工，开炼加工完成后经压延成所需厚度的玻璃板基材层5；
C：选取负氧离子PVC基材板，将负氧离子PVC基材板和步骤B中制得的玻璃板基材板的一面均涂抹胶粘剂，通过压板机将负氧离子PVC基材板和玻璃板基材层5压制粘合在一起；
D：在玻璃纤维板的顶部均匀涂抹胶粘剂，通过压板机将玻璃纤维板与玻璃板基材层5的底部压制贴合；
E：将融化后的阻燃硅胶均匀涂抹在步骤C中负氧离子PVC基材板的顶部，经阻燃硅胶冷却后将三聚氰胺树脂浸渍填充有耐磨材料的透明纸贴附在硅胶上，再次通过压板机进行复压，通过小刀将板材边界多余的透明纸裁切，使透明纸与板材边界吻合即可；
F：取100份UV光油在容器中，加入5份固化剂，通过搅拌棒进行混合搅拌，将混合液倒入利用油漆喷枪中，将步骤D中透明纸的顶部均匀喷涂一层UV光油，然后通过烤灯对UV光油进行烘烤，烘烤20分钟后静置冷却；
G：选取隔音管，通过管材切割机将隔音管切割成不同长度的管材得到隔音横管8、隔音纵管9和隔音短管10，将隔音横管8、隔音纵管9和隔音短管10组装焊接在一起，将隔音层7的顶部开设放置槽，放置槽的深度大于隔音短管10顶部至隔音横管8底部的距离，将隔音横管8和隔音纵管9放置在放置槽中，在玻璃纤维层6的底部涂抹胶粘剂，将隔音层7贴服在玻璃纤维层6的底部；
H：在隔音层7的底部均匀涂抹胶粘剂，选取塑料垫粘贴在隔音层7的底部，通过小刀将隔音层7边界多余的塑料垫裁切，使塑料垫与隔音层7边界吻合即可。
综上所述：该负氧离子改性的PVC硬质复合地板及其制作工艺，通过负氧离子PVC基材层1、阻燃层2、耐磨层3、UV强化层4、玻璃板基材层5、玻璃纤维层6、隔音层7、隔音横管8、隔音纵管9、隔音短管10和塑胶底背层11进行配合，解决了现有的PVC底板结构简单，功能较为单一，在长时间使用后容易受到外界因素磨损毁坏，在高温下环境下容易变形，同时不具有隔音的功能，降低了负氧离子PVC装饰板适用性的问题。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

  1. 一种负氧离子改性的PVC硬质复合地板，包括负氧离子PVC基材层(1)，其特征在于：所述负氧离子PVC基材层(1)的顶部固定连接有阻燃层(2)，所述阻燃层(2)远离负氧离子PVC基材层(1)的一侧固定连接有耐磨层(3)，所述耐磨层(3)远离阻燃层(2)的一侧固定连接有UV强化层(4)，所述负氧离子PVC基材层(1)远离阻燃层(2)的一侧固定连接有玻璃板基材层(5)，所述玻璃板基材层(5)远离负氧离子PVC基材层(1)的一侧固定连接有玻璃纤维层(6)，所述玻璃纤维层(6)远离玻璃板基材层(5)的一侧固定连接有隔音层(7)。
  2. 根据权利要求1所述的一种负氧离子改性的PVC硬质复合地板，其特征在于：所述隔音层(7)的内部分别放置有隔音横管(8)和隔音纵管(9)，所述隔音横管(8)与隔音纵管(9)连通，所述隔音横管(8)的顶部连通有隔音短管(10)，所述隔音横管(8)、隔音纵管(9)和隔音短管(10)的内壁均固定连接有吸音棉，所述隔音层(7)的顶部开设有与隔音横管(8)和隔音纵管(9)相示配的放置槽，所述隔音层(7)的材料为复合软木，所述隔音横管(8)、隔音纵管(9)和隔音层(7)是由高纯度的极细铁粉混入聚氯乙烯配置而成。
  3. 根据权利要求1所述的一种负氧离子改性的PVC硬质复合地板，其特征在于：所述隔音层(7)远离玻璃纤维层(6)的一侧固定连接有塑胶底背层(11)，所述塑胶底背层(11)的材质为塑胶。
  4. 根据权利要求1所述的一种负氧离子改性的PVC硬质复合地板，其特征在于：所述玻璃板基材层(5)和负氧离子PVC基材层(1)之间通过胶粘剂粘贴而成，所述玻璃板基材层(5)的主要材质为氧化镁、氯化镁和水三元体系。
  5. 根据权利要求1所述的一种负氧离子改性的PVC硬质复合地板，其特征在于：所述阻燃层(2)的主要材质为阻燃硅胶，所述耐磨层(3)的主要 材质为三聚氰胺树脂浸渍的填充有耐磨材料的透明纸。
  6. 根据权利要求1所述的一种负氧离子改性的PVC硬质复合地板，其特征在于：所述UV强化层(4)的材质为UV光油，所述负氧离子PVC基材层(1)是有PVC和负氧离子粉混合配置而成。
  7. 根据权利要求1-6所述的一种负氧离子改性的PVC硬质复合地板制作工艺，其特征在于包括以下步骤：
    A：选取材料氧化镁100份、氯化镁100份和水150份，将氧化镁100份、氯化镁100份和水150份依次加入密炼机中密炼加工；
    B：将步骤A中密炼加工所得的材料加入开炼机中开炼加工，开炼加工完成后经压延成所需厚度的玻璃板基材层(5)；
    C：选取负氧离子PVC基材板，将负氧离子PVC基材板和步骤B中制得的玻璃板基材板的一面均涂抹胶粘剂，通过压板机将负氧离子PVC基材板和玻璃板基材层(5)压制粘合在一起；
    D：在玻璃纤维板的顶部均匀涂抹胶粘剂，通过压板机将玻璃纤维板与玻璃板基材层(5)的底部压制贴合；
    E：将融化后的阻燃硅胶均匀涂抹在步骤C中负氧离子PVC基材板的顶部，经阻燃硅胶冷却后将三聚氰胺树脂浸渍填充有耐磨材料的透明纸贴附在硅胶上，再次通过压板机进行复压，通过小刀将板材边界多余的透明纸裁切，使透明纸与板材边界吻合即可；
    F：取100份UV光油在容器中，加入5份固化剂，通过搅拌棒进行混合搅拌，将混合液倒入利用油漆喷枪中，将步骤D中透明纸的顶部均匀喷涂一层UV光油，然后通过烤灯对UV光油进行烘烤，烘烤20分钟后静置冷却；
    G：选取隔音管，通过管材切割机将隔音管切割成不同长度的管材得到隔音横管(8)、隔音纵管(9)和隔音短管(10)，将隔音横管(8)、隔音纵管(9)和隔音短管(10)组装焊接在一起，将隔音层(7)的顶部开设放置槽， 放置槽的深度大于隔音短管(10)顶部至隔音横管(8)底部的距离，将隔音横管(8)和隔音纵管(9)放置在放置槽中，在玻璃纤维层(6)的底部涂抹胶粘剂，将隔音层(7)贴服在玻璃纤维层(6)的底部；
    H：在隔音层(7)的底部均匀涂抹胶粘剂，选取塑料垫粘贴在隔音层(7)的底部，通过小刀将隔音层(7)边界多余的塑料垫裁切，使塑料垫与隔音层(7)边界吻合即可。
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