WO2021077698A1 - 基于植绒技术制造的非燃烧型烟支和该烟支的制造方法 - Google Patents

基于植绒技术制造的非燃烧型烟支和该烟支的制造方法 Download PDF

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Publication number
WO2021077698A1
WO2021077698A1 PCT/CN2020/085362 CN2020085362W WO2021077698A1 WO 2021077698 A1 WO2021077698 A1 WO 2021077698A1 CN 2020085362 W CN2020085362 W CN 2020085362W WO 2021077698 A1 WO2021077698 A1 WO 2021077698A1
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WIPO (PCT)
Prior art keywords
tobacco filler
flocking
cigarette
tobacco
adhesive
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PCT/CN2020/085362
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English (en)
French (fr)
Inventor
韩熠
巩效伟
李寿波
朱东来
洪鎏
汤建国
李廷华
赵伟
张霞
吴俊�
尚善斋
郑绪东
龚为民
缪明明
Original Assignee
云南中烟工业有限责任公司
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Application filed by 云南中烟工业有限责任公司 filed Critical 云南中烟工业有限责任公司
Priority to JP2021518605A priority Critical patent/JP7166444B2/ja
Priority to EP20875666.8A priority patent/EP3854228A4/en
Priority to US17/285,915 priority patent/US20220117290A1/en
Priority to PCT/CN2020/085362 priority patent/WO2021077698A1/zh
Publication of WO2021077698A1 publication Critical patent/WO2021077698A1/zh

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01—Making cigarettes for simulated smoking devices
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10—Chemical features of tobacco products or tobacco substitutes
    • A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10—Chemical features of tobacco products or tobacco substitutes
    • A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
    • A24B15/167—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes in liquid or vaporisable form, e.g. liquid compositions for electronic cigarettes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00—Preparing tobacco in the factory
    • A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/005—Treatment of cigarette paper
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00—Cigars; Cigarettes
    • A24D1/02—Cigars; Cigarettes with special covers
    • A24D1/025—Cigars; Cigarettes with special covers the covers having material applied to defined areas, e.g. bands for reducing the ignition propensity
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00—Cigars; Cigarettes
    • A24D1/20—Cigarettes specially adapted for simulated smoking devices

Definitions

  • the invention belongs to the technical field of heating cigarette manufacturing, and in particular relates to a non-combustion type cigarette manufactured based on flocking technology and a manufacturing method of the cigarette.
  • heat-not-burn tobacco rods are closer to traditional cigarettes.
  • the tobacco filler in the tobacco rod is a filament filler, which is arranged along the axial direction of the tobacco rod.
  • the central heating plate of the tobacco rod is inserted along the axial direction of the tobacco rod to heat the tobacco rod (tobacco rod) to produce inhalable smoke.
  • Another type of heat-not-burn new tobacco product represented by ploomtech adopts the form of a cartridge (capsule) between the traditional cigarette shape and liquid smoke oil, which contains granular tobacco, which is produced by circumferential heating. Smoke can be inhaled.
  • the above two types of representative products avoid burning and are much less harmful than traditional cigarettes. In particular, they greatly reduce the amount of tar and other harmful substances. freed. Because it does not produce second-hand smoke, it also improves the impact on the environment and reduces the harm to the health of others. In addition, because the product itself contains tobacco, it can meet the physiological needs of consumers for nicotine.
  • Tobacco rod-type heating and non-burning products have a long preheating time. Because the filamentary tobacco filler tightly filled along the axial direction of the cigarette prevents heat from spreading from the central heating plate to the peripheral tobacco filler along the radial direction of the cigarette, the tobacco The central area of the rod is fully heated, while the outer peripheral area away from the central heating plate is not fully heated, the heat utilization efficiency is low, and the entire tobacco rod is heated unevenly. In addition, since the shredded tobacco filler arranged in the axial direction is tightly packed and the heating piece is inserted into the axial direction of the tobacco rod, the resistance is relatively large when the tobacco rod is inserted and pulled out, and the heating piece is easily broken.
  • the paper empty tube is made of multi-layer paper bonding, which has high hardness, poor air permeability and heat transfer efficiency.
  • paper empty tubes are used to fill particles to manufacture cigarettes, cigarettes cannot be manufactured through a rolling process, and automated cigarette manufacturing equipment cannot be used to manufacture cigarettes in an assembly line operation.
  • the first aspect of the present invention provides a non-combustion cigarette manufactured based on flocking technology.
  • the cigarette includes: a cigarette paper layer 31, which is a hollow cylindrical structure, and the inner wall of the cigarette paper layer 31 is provided with an adhesive
  • the agent layer 21 is fixedly bonded with tobacco filler particles 11, tobacco filler filaments or tobacco filler fibers on the adhesive layer 21.
  • fiber refers to a substance composed of continuous or discontinuous filaments.
  • the cigarette includes a tobacco section, which includes the cigarette paper layer 31 wrapped around the outermost periphery.
  • the tobacco filler particles 11 are arranged circumferentially along the inner wall of the cigarette paper layer 31 to form a tobacco filler particle layer, the number of the tobacco filler particle layer is at least one layer, and the adhesive layer 21 The number is at least one layer.
  • the tobacco filler filaments or tobacco filler fibers are arranged radially along the circumference of the inner wall of the cigarette paper layer 31, and numerous radial channels are formed inside the cigarette paper layer 31.
  • the inside of the cigarette paper layer 31 is filled with the tobacco filler particles 11 to be hollow or solid.
  • the tobacco filler particle layer and the adhesive layer 21 are alternately arranged in the radial direction of the cigarette.
  • the inside of the cigarette paper layer 31 is filled with the tobacco filler filaments or tobacco filler fibers to be hollow or solid.
  • one end of the tobacco filler filament or tobacco filler fiber is fixedly bonded to the adhesive layer 21, and the other end extends from the adhesive layer 21.
  • the adhesive layer 21 is formed by coating an adhesive.
  • a second aspect of the present invention provides the non-combustible cigarette manufacturing method of the first aspect.
  • the manufacturing method includes a flocking process and a cigarette rolling process; wherein, the flocking process includes a flocking step, and The flocking step is to flock the tobacco filler 1 on the surface of the cigarette paper 3.
  • the flocking process includes a cloth roll step, a gluing step 8, the flocking step, a drying step 9, and a washing step 10 in sequence.
  • the flocking step adopts electrostatic flocking, mechanical flocking, or a combination of both.
  • each step of the flocking process is as follows:
  • the cloth rolling step is to place the cigarette paper 3 in the paper supply system;
  • the gluing step 8 is to spray the adhesive 2 on the inner surface of the cigarette paper 3;
  • the flocking step is to embed and fix the tobacco filler 1 in the adhesive 2 coated on the inner wall of the cigarette paper 3 of the cigarette;
  • the drying step 9 is to dry and solidify the adhesive 2 on the surface of the cigarette paper 3 flocked with the tobacco filler 1 at a certain temperature, so that the adhesive 2 is fixedly bonded in the cigarette paper 3 At the same time as the surface, the tobacco filler 1 can be fixedly bonded to the adhesive 2;
  • the washing step 10 is to remove the excess tobacco filler 1 on the surface of the cigarette paper 3.
  • the electrostatic flocking method is that the charged tobacco filler 1 moves orderly and oriented toward the surface of the cigarette paper 3 coated with the adhesive 2 and is embedded in the adhesive 2 under the action of an electrostatic field, And a flocking layer 20 is formed on the surface of the cigarette paper 3.
  • the electrostatic field is a DC or AC high-voltage electrostatic field
  • the tobacco filler is adjusted by adjusting the electric field strength of the electrostatic field, the distance between electrodes, the flocking time, or the moisture content of the tobacco filler 1 1
  • the mechanical flocking method is that the cigarette paper 3 coated with the adhesive 2 passes on a set of polygonal rollers 7, and the rollers 7 rotate to oscillate the cigarette paper 3 and drive it to fall from the hopper 4.
  • the tobacco filler 1 enters the adhesive 2 and adheres to the surface of the cigarette paper 3 to form a flocking layer 20.
  • the tobacco filler 1 is tobacco filler particles 11, tobacco filler filaments, or tobacco filler fibers.
  • the adhesive 2 is selected from emulsion pressure-sensitive adhesives, including acrylic esters, natural and synthetic rubbers, and ethylene-vinyl acetate copolymers.
  • the solid solution content of the adhesive 2 is 40 wt% to 65 wt%.
  • the adhesive has low toxicity, no organic solvents, no peculiar smell, no different color, can be fast bonded and cured at an appropriate temperature and has a firm bond, can well wet and penetrate porous cigarette paper, has good air permeability, It has moisture resistance, high temperature resistance and anti-pollution properties.
  • the tobacco filler shreds include reconstituted tobacco leaf shreds, tobacco leaf shreds, tobacco stem shreds, or non-tobacco plant shreds;
  • the tobacco filler fibers include tobacco plant fibers or non-tobacco plant fibers;
  • the tobacco filler particles 11 Including tobacco particles or non-tobacco plant particles.
  • the tobacco filler filaments, tobacco filler fibers, or tobacco filler particles 11 may be any filamentary, fibrous, or granular material made from existing tobacco fillers.
  • the cigarette filler can use tobacco or non-tobacco raw materials.
  • the flocking of the tobacco filler particles 11 in the cigarette can be adjusted randomly according to the requirements of the cigarette design size, particle filling rate, heating mode, and smoking sensory.
  • the number of layers and particle layout the particles can be arranged in a single-layer hollow arrangement, a multilayer hollow arrangement or a multilayer solid arrangement along the circumference of the inner wall of the cigarette.
  • the gluing step 8 and the flocking step can be repeated on a single layer of particles.
  • the number of flocking layers is the number of layers of tobacco filler particles.
  • the size of the central cavity of the cigarette can be adjusted according to the width or diameter of the central heating plate or heating needle used, so that the heating plate or heating needle can be easily inserted into the central cavity of the cigarette In the cavity without causing stroke resistance or colliding particles.
  • peripheral heating can be used.
  • Flocking is a method of fixing flocking materials such as cotton, rayon, acrylic, nylon, polyester, etc., which are made into fibers, filaments, and particles, on a substrate coated with an adhesive.
  • the surface of various substrates such as cloth, leather, paper, plastic, glass, metal, rubber, sponge, ceramics, and resin can be flocked. It can be flocked on the surface of various substrates by mechanical, electrostatic or a combination of both.
  • the flocking material moves toward and embeds the adhesive-coated substrate under the action of static electricity or gravity. Flocking is widely used in the textile industry, handicraft industry, packaging industry, automobile industry and other fields.
  • the present invention proposes for the first time a non-combustion cigarette manufactured based on flocking technology and a method for manufacturing the cigarette based on flocking technology.
  • the invention adopts the flocking process to automatically flock the silk, fibrous or granular tobacco to the surface of the cigarette paper, and then connect the cigarette to the process of joining the cigarette to obtain non-combustible cigarettes.
  • the tobacco filler 1 is tobacco filler particles 11:
  • the tobacco filler particles obtained by the method of the present invention will not fall out of the cigarette during the process of crimping, packaging, transportation and smoking.
  • the flocking process is used to flock the tobacco filler particles into the cigarette paper and then be rolled, it can be seamlessly connected with the cigarette rolling process in the latter part of the flocking process, and the flocking equipment and the cigarette machine are directly connected to the unit.
  • the completion of cigarette rolling replaces the traditional non-automatic production method of using paper empty tubes to fill particles, laying the foundation for the use of cigarette manufacturing technology for automated production.
  • the number of flocking layers and particle layout of tobacco filler particles in the cigarette can be adjusted randomly.
  • the cigarette filled with the tobacco filler particles can adopt different heating methods such as central heating or peripheral heating. Regardless of whether the central heating or peripheral heating is used, because the particles are tightly attached to the inner wall of the cigarette paper through the adhesive or tightly bonded to each other, and the adhesive used has good thermal stability, the filled particles are prevented from failing due to the adhesive during the suction process.
  • the effect of gravity occurs where the cigarette sinks toward the open end and reunites and sticks together under heating and high temperature. Therefore, this avoids changes in the particle filling state and layout, and improves the defects of local uneven heating, poor smoking, and changes in smoking caused by changes in the original layout of the particles during the smoking process.
  • the tobacco filler 1 is tobacco filler filaments or tobacco filler fibers:
  • the tobacco filler threads or fibers in the cigarette obtained by the method of the present invention are arranged radially along the circumference of the cigarette to form countless channels in the radial direction of the cigarette in the same direction as the heat propagation direction. These channels are short and straight, which greatly reduces the thermal resistance of the heat spreading in the radial direction of the cigarette, and improves the existing heating and non-burning cigarettes (tobacco fillers are mostly arranged in an axial or disordered arrangement) thermal resistance and heat transfer Defects of slower speed and uneven heating.
  • the length and flocking density of the tobacco filler filament or fiber of the present invention can be adjusted randomly to be suitable for cigarettes of different specifications, filling rates, heating methods and smoking requirements.
  • Short fiber and long fiber tobacco filler can be used as flocking raw materials to form three arrangements of short fiber hollow arrangement, long fiber hollow arrangement or long fiber solid arrangement. Regardless of whether the central heating or peripheral heating is used, this type of cigarette can be adapted, and the heat transmission rate in the radial direction of the cigarette and the heat utilization efficiency are greatly improved.
  • the fiber length and flocking density the filling rate can be changed, and heating devices of different sizes can be adapted to increase the variety of cigarette specifications and heating methods.
  • Fig. 1 is a process flow chart of the flocking process in the method of manufacturing non-combustible cigarettes based on flocking technology in Example 1, wherein the flocking method is electrostatic flocking.
  • Fig. 2 is a process flow chart of the flocking process in the method for manufacturing non-combustion cigarettes based on flocking technology in Example 2, wherein the flocking method is mechanical flocking.
  • Fig. 3 is a radial cross-sectional view of the non-combustible tobacco section of the flocked tobacco filler particles 11 of Example 3, in which: Fig. 3-1 is a cross section of the hollow tobacco section of the flocked single-layer tobacco filler particles 11 of Example 3 3-2 is a cross-sectional view of the hollow tobacco section of the flocked multilayer tobacco filler particles 11 in Example 3, and FIG. 3-3 is a cross-sectional view of the solid tobacco section of the flocked multilayer tobacco filler particles 11 in Example 3.
  • Figure 4 is a radial cross-sectional view of the non-combustible tobacco section of the flocked tobacco filler fiber of Example 4, wherein: Figure 4-1 is a cross-sectional view of the hollow tobacco section of the short fiber 12 of the flocked tobacco filler of Example 4. 4-2 is a cross-sectional view of the hollow tobacco section of the long fiber 13 of the flocked tobacco filler of Example 4, and FIG. 4-3 is a cross-sectional view of the solid tobacco section of the long fiber 13 of the flocked tobacco filler of Example 4.
  • Tobacco filler 11. Tobacco filler particles, 12. Tobacco filler short fiber, 13, Tobacco filler long fiber, 2. Adhesive, 3. Cigarette paper, 4. Hopper, 5. Electrode, 6. Ground electrode 7. Roller, 8. Gluing step, 9. Drying step, 10, Washing step, 20, Flocking layer, 21, Adhesive layer, 31, Cigarette paper layer.
  • a method for manufacturing non-combustible cigarettes based on flocking technology includes a flocking process and a cigarette crimping process; wherein the flocking process sequentially includes a cloth rolling step, a glue coating step 8, and a flocking step , Drying step 9, washing step 10.
  • the flocking step adopts an electrostatic flocking method.
  • the cloth rolling step placing 3 reels of cigarette paper in the paper supply system;
  • the gluing step 8 spraying adhesive 2 on the inner surface of the cigarette paper 3;
  • the flocking step embedding and fixing the tobacco filler 1 in the adhesive 2 coated on the inner wall of the cigarette paper 3 of the cigarette;
  • the drying step 9 drying and curing the adhesive 2 on the surface of the cigarette paper 3 flocked with the tobacco filler 1 at a certain temperature, so that the adhesive 2 is fixedly bonded in the cigarette paper 3 At the same time as the surface, the tobacco filler 1 can be fixedly bonded to the adhesive 2;
  • the washing step 10 removing the excess tobacco filler 1 on the surface of the cigarette paper 3 by inhalation, sweeping, beating, etc.
  • the equipment used in the electrostatic flocking step can use the existing electrostatic flocking equipment, and only the mechanical and electrical parameters of the equipment are adjusted according to the characteristics of the cigarette paper and the tobacco filler.
  • the electrostatic flocking is that the charged tobacco filler 1 moves orderly and oriented toward the surface of the cigarette paper 3 coated with the adhesive 2 and is embedded in the adhesive 2 under the action of an electrostatic field.
  • the tobacco filler 1 is placed in the hopper 4.
  • the tobacco filling 1 is charged by an electrode 5 placed under the hopper 4.
  • the lower end of the cigarette paper 3 has a grounding electrode 6 that can attract the tobacco filler 1 to the cigarette paper 3, and the electrical charge of the ground electrode 6 is opposite to that of the electrode 5, and it can attract tobacco with the same electrical charge as the electrode 5
  • the filling 1 moves towards it.
  • the tobacco filler 1 is vertically bonded to the surface of the cigarette paper 3 to form a densely stacked flocking layer 20 under the action of an electric field.
  • the electrostatic field is a DC or AC high-voltage electrostatic field.
  • the depth of embedding of the tobacco filler 1 into the adhesive, the density of flocking and its orientation on the adhesive are related to the electric field strength of the electrostatic field, the distance between the electrodes and the flocking time.
  • the tobacco filler 1 is a hydrophilic fiber, which itself can be charged and has the ability to maintain the charge. It has a positive charge on one end and a negative charge on the other end, and it moves in the direction of the electric potential gradient. By controlling or adjusting the water content or humidity of the tobacco filler 1, it can be ensured that it can move freely in the electrostatic field and maintain electrostatic activity while not bunching or bonding together. It can be uniformly flocked on the surface of the cigarette paper 3 adhesive 2 in.
  • the subsequent cigarette rolling process can use a conventional cigarette rolling process.
  • Fig. 1 is a process flow chart of the flocking process in the method of manufacturing non-combustible cigarettes based on flocking technology in Example 1, wherein the flocking method is electrostatic flocking.
  • a method for manufacturing non-combustible cigarettes based on flocking technology The difference from Example 1 is that the flocking step adopts a mechanical flocking method.
  • Fig. 2 is a process flow chart of the flocking process in the method for manufacturing non-combustion cigarettes based on flocking technology in Example 2, wherein the flocking method is mechanical flocking.
  • FIG. 3 it is a radial cross-sectional view of a non-combustion type cigarette tobacco section manufactured by the manufacturing method of Embodiment 2 of the present invention.
  • the cigarette includes a tobacco section, which includes the cigarette paper layer 31 wrapped around the outermost periphery.
  • the cigarette paper layer 31 has a hollow cylindrical structure, the inner wall of the cigarette paper layer 31 is provided with an adhesive layer 21, and tobacco filler particles 11 are fixedly bonded to the adhesive layer 21.
  • the tobacco filler particles 11 are arranged circumferentially along the inner wall of the cigarette paper layer 31 to form a tobacco filler particle layer, the number of the tobacco filler particle layer is one layer, and the number of the adhesive layer is one layer .
  • the inside of the cigarette paper layer 31 is filled with the tobacco filler particles 11 to be hollow.
  • the adhesive layer 21 is formed by coating the adhesive 2.
  • the adhesive 2 is selected from emulsion (water-based) pressure-sensitive adhesive acrylates.
  • the solid solution content of the adhesive 2 is 40 wt% to 65 wt%.
  • the number of the tobacco filler particle layer is 3, and the tobacco filler particle layer and the adhesive layer 21 are alternately arranged in the radial direction of the cigarette.
  • the inside of the cigarette paper layer 31 is filled with the tobacco filler particles 11 to be hollow.
  • the gluing step 8 and the flocking step can be repeated on a single layer of particles.
  • the adhesive layer 21 coated on the tobacco filler particle layer is not shown.
  • the inside of the cigarette paper layer is filled with the tobacco filler fibers to be hollow.
  • One end of the tobacco filler fiber is fixedly bonded to the adhesive layer, and the other end extends from the adhesive layer.
  • the adhesive layer 21 is formed by coating the adhesive 2 which is selected from the emulsion (water-based) pressure-sensitive adhesive natural rubber.
  • the solid solution content of the adhesive is 40 wt% to 65 wt%.
  • this embodiment also provides a second arrangement of the tobacco filler fibers in the cigarette: Compared with Figure 4-1, the difference is that the tobacco filler fibers are tobacco filler Material long fiber 13. Here, the length of the long fiber 13 is greater than 3.5 mm.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
  • Paper (AREA)

Abstract

一种基于植绒技术制造的非燃烧型烟支和该烟支的制造方法，该烟支包括：卷烟纸层(31)，其为中空圆筒状结构，卷烟纸层(31)内壁设置有粘结剂层(21)，粘结剂层(21)上固定粘结有烟草填充物颗粒(11)、烟草填充物丝或烟草填充物纤维。该制造方法包括植绒工序和烟支卷接工序，首次采用植绒工艺自动化植绒丝状、纤维状或颗粒状烟草至卷烟纸表面，然后连接卷烟卷接工序，可以得到非燃烧型烟支。当烟支内为烟草填充物颗粒时，省去了在烟支开口端采用封堵装置的复杂工序。当烟支内为烟草填充物丝或纤维时，大大降低了热量在烟支径向传播的热阻，改善了现有烟支热阻较大、热量传递速率较慢和受热不均的缺陷。

Description

基于植绒技术制造的非燃烧型烟支和该烟支的制造方法 技术领域
本发明属于加热卷烟制造技术领域，特别涉及一种基于植绒技术制造的非燃烧型烟支和该烟支的制造方法。
背景技术
近年来，以iQOS为代表的市售加热不燃烧新型烟草产品销售量持续上升，消费者的认可度和接受度大幅提高，其加热不燃烧型烟草棒(烟支)更接近传统烟支造型，烟草棒中的烟草填充物为丝状填充物，采取沿烟支轴向排列的填充方式，通过沿烟草棒轴向插入烟草棒的中心加热片加热上述烟草棒(烟支)产生可吸入烟雾。以ploom tech为代表的另一类加热不燃烧新型烟草产品采用了介于传统烟支造型和液态烟油之间的烟弹(胶囊)形式，其中含有颗粒状烟草，通过周向加热方式，产生可吸入烟雾。
无论是采用丝状烟草填充物或颗粒状烟草填充物的形态，上述两类代表性产品均由于避免了燃烧，危害性要比传统卷烟低得多，特别是大幅降低了焦油和其他有害物质的释放。由于其不会产生二手烟，也改善了对环境的影响和降低了对他人健康的危害。另外，由于产品本身含有烟草，可以满足消费者对尼古丁的生理需求。
但从产品本身的性能和消费者体验而言仍存在缺陷，比如：
1、烟草棒型加热不燃烧产品预热时间长，由于沿烟支轴向紧密填充的丝状烟草填充物阻挡了热量从中心加热片沿烟支径向向外围烟草填充物的传播，使得烟草棒中心区域加热充分，而远离中心加热片的外周区域加热不够充分，热量利用效率低，烟草棒整体受热不均。此外，由于沿轴向排列的烟丝填充物填充紧密且加热片是沿烟草棒轴向插入其中，插拔烟草棒时阻力较大，容易折断加热片。
2、颗粒状烟草型加热不燃烧产品的兼容性低，只能使用自带烟弹，烟雾量小，烟草口味偏淡。由于其外观更像传统的电子烟，而与卷烟烟支差异较大，部分消费者对该产品的接受度较低。尽管已有专利报道了外观类似传统烟支的烟草颗粒型加热不燃烧烟支(CN201811489706.3、CN201811487278.0、CN201811488351.6)，但主要采用往纸空管中添加颗粒状烟草填充物来制造烟支， 颗粒在该类非卷制型烟支中呈松动状态，为防止颗粒从烟支中掉落，需要在烟支远离嘴棒端(开口端)增加一个封堵装置来密封颗粒，既增加了烟支制造的复杂性又对该封堵装置的耐高温性、密封性、透气性等提出了新的挑战。纸空管为多层纸粘接而成，硬度较大，透气度和传热效率不佳。另外，因为采用纸空管填装颗粒制造烟支而不能通过卷接工艺制造烟支，不能利用自动化卷烟制造设备进行流水线式作业来制造烟支。
为了解决上述问题提出本发明。
发明内容
本发明第一方面提供一种基于植绒技术制造的非燃烧型烟支，所述烟支包括：卷烟纸层31，其为中空圆筒状结构，所述卷烟纸层31内壁设置有粘结剂层21，所述粘结剂层21上固定粘结有烟草填充物颗粒11、烟草填充物丝或烟草填充物纤维。
此处，纤维是指由连续或不连续的细丝组成的物质。
所述烟支包括烟草段，其包括包裹在最外围的所述卷烟纸层31。
优选地，所述烟草填充物颗粒11沿所述卷烟纸层31内壁周向排布形成烟草填充物颗粒层，所述烟草填充物颗粒层的数量为至少一层，所述粘结剂层21的数量为至少一层。
优选地，所述烟草填充物丝或烟草填充物纤维沿着所述卷烟纸层31内壁圆周呈径向排布，且在所述卷烟纸层31内部形成无数个径向通道。
优选地，所述卷烟纸层31内部被所述烟草填充物颗粒11填充为空心或实心的。
优选地，当所述烟草填充物颗粒层的数量大于一层时，所述烟草填充物颗粒层和所述粘结剂层21在所述烟支的径向方向交替排布。
优选地，所述卷烟纸层31内部被所述烟草填充物丝或烟草填充物纤维填充为空心或实心的。
优选地，所述烟草填充物丝或烟草填充物纤维一端与所述粘结剂层21固定粘结，另一端延伸出所述粘结剂层21。
优选地，所述粘结剂层21由胶粘剂涂覆而成。
本发明第二方面提供第一方面所述的非燃烧型烟支的制造方法，所述制造方 法包括植绒工序和烟支卷接工序；其中，所述植绒工序包括植绒步骤，所述植绒步骤是在卷烟纸3表面植绒烟草填充物1。
优选地，所述植绒工序依次包括布卷步骤、涂胶步骤8、所述植绒步骤、烘燥步骤9、洗涤步骤10。
优选地，所述植绒步骤采用静电植绒、机械植绒、或两者结合的方式。
优选地，所述植绒工序各步骤具体操作如下：
所述布卷步骤是将所述卷烟纸3盘纸置于供纸系统；所述涂胶步骤8是在所述卷烟纸3内表面喷涂胶粘剂2；
所述植绒步骤为在所述烟支的卷烟纸3内壁涂布的所述胶粘剂2中嵌入并固定所述烟草填充物1；
所述烘燥步骤9是在一定温度下对植绒了所述烟草填充物1的卷烟纸3表面的所述胶粘剂2进行干燥固化，使所述胶粘剂2固定粘结在所述卷烟纸3内表面的同时，也使所述烟草填充物1能固定粘结在所述胶粘剂2上；
所述洗涤步骤10是除去所述卷烟纸3表面过剩的所述烟草填充物1。
优选地，所述静电植绒方式是带上电荷的烟草填充物1在静电场作用下，有序并定向的向着涂布胶粘剂2的所述卷烟纸3表面移动并嵌入所述胶粘剂2中，并在所述卷烟纸3表面形成植绒层20。
优选地，所述静电场为直流或交流高压静电场，通过调节所述静电场的电场强度、电极间距离、植绒时间、或所述烟草填充物1的含水量来调节所述烟草填充物1嵌入所述胶粘剂2的深度、植绒密度及所述烟草填充物1在所述胶粘剂2上的取向。
优选地，所述机械植绒方式是涂布胶粘剂2的卷烟纸3在一组多角形滚轴7上经过，所述滚轴7转动以振荡所述卷烟纸3并驱动从料斗4上掉落的烟草填充物1进入所述胶粘剂2中，并粘结在所述卷烟纸3表面形成植绒层20。
优选地，所述烟草填充物1为烟草填充物颗粒11、烟草填充物丝、或烟草填充物纤维。
优选地，所述胶粘剂2选自乳液型压敏胶粘剂，包括丙烯酸酯类、天然和合成橡胶类、乙烯-醋酸乙烯酯共聚物。
优选地，所述胶粘剂2的固溶物含量为40wt％-65wt％。
所述胶粘剂低毒、无有机溶剂、无异味、无异色、在适当温度下能快速粘结固化且粘结牢固、能很好的润湿和渗透多孔性卷烟纸、具有良好的透气性、具有抗湿、耐高温和防污染性能。
优选地，所述烟草填充物丝包括再造烟叶丝、烟叶丝、烟梗丝、或非烟草植物丝；所述烟草填充物纤维包括烟草植物纤维或非烟草植物纤维；所述烟草填充物颗粒11包括烟草颗粒或非烟草植物颗粒。
所述烟草填充物丝、烟草填充物纤维或者烟草填充物颗粒11可以为：任何现有的烟支填充物制成的丝状、纤维状、或颗粒状的物质。所述烟支填充物可以使用烟草或者非烟草原料。
当所述烟支内为烟草填充物颗粒11时，可以根据烟支设计尺寸、颗粒填充率、加热方式和抽吸感官等的要求，可以随机调整烟草填充物颗粒11在烟支中的植绒层数及颗粒布局，颗粒可以沿烟支内壁圆周呈单层中空排布、多层中空排布或多层实心排布。为了形成颗粒的多层排布，可在单层颗粒层上重复涂胶步骤8和植绒步骤。此处，所述植绒层数即为所述烟草填充物颗粒层数。
对于单层或多层中空排布的颗粒布局，可根据所用中心加热片或加热针等的宽度或直径来调节烟支中心空腔的尺寸，以便加热片或加热针轻松插入烟支的中心空腔中而不会造成行程阻力或碰落颗粒。
对于多层实心排布的颗粒布局，则可采用外周加热方式。
植绒是将制成纤维状、丝状和颗粒状的棉花、人造纤维、腈纶、尼龙、聚酯等植绒材料固定在涂有胶粘剂的基材上的方法。布、皮革、纸张、塑料、玻璃、金属、橡胶、海绵、陶瓷、树脂等各种基材的表面均可植绒。通过机械、静电或两者结合的方式可在各种基材表面植绒。植绒材料在静电或重力作用下向着涂布胶粘剂的基材移动并嵌入其中。植绒在纺织工业、工艺品行业、包装行业、汽车行业等领域应用广阔。
本发明具有以下有益效果：
本发明首次提出一种基于植绒技术制造的非燃烧型烟支和基于植绒技术制造该烟支的方法。本发明采用植绒工艺自动化植绒丝状、纤维状或颗粒状烟草至卷烟纸表面，然后连接卷烟卷接工序，可以得到非燃烧型烟支。
当植绒材料即所述烟草填充物1为烟草填充物颗粒11时：
1、由于颗粒与卷烟纸内壁的胶粘剂紧固结合，本发明的方法得到的烟支在卷接、包装、运输和抽吸过程中，烟草填充物颗粒不会从烟支中掉落，省去了在烟支开口端采用封堵装置的复杂工序。
2、由于采用植绒工艺将烟草填充物颗粒植绒至卷烟纸中再进行卷接，可在植绒工序后段与卷烟卷接工序无缝衔接，实现植绒设备与卷烟机直接连接机组，完成烟支卷接，代替了传统的采用纸空管填充颗粒的非自动化生产方式，奠定了采用卷烟制造技术进行自动化生产的基础。
3、根据烟支设计尺寸、颗粒填充率、加热方式和抽吸感官等的要求，可以随机调整烟草填充物颗粒在烟支中的植绒层数及颗粒布局。根据颗粒在烟支中的布局，填充烟草填充物颗粒的烟支可采取中心加热或者外周加热等不同的加热方式。无论采用中心加热或外周加热方式，因为颗粒通过胶粘剂被紧密附着在卷烟纸内壁上或相互紧密粘结，且所用胶粘剂有良好的热稳定性，抽吸过程中避免了填充的颗粒因胶粘剂失效及重力作用发生向烟支开口端的下沉并在加热高温下团聚而粘结在一起的情况。因此，这避免了颗粒填充状态及布局的变化，改善了颗粒型烟支因抽吸过程中颗粒原有布局发生变化引起的局部受热不均、抽吸不畅和吸味变化等缺陷。
4、由于所用胶粘剂具有良好的透气性，在烟支加热过程中，热量能流畅地经过胶粘剂及颗粒间的间隙传播。
当植绒材料即所述烟草填充物1为烟草填充物丝或烟草填充物纤维时：
1、本发明的方法得到的烟支内的烟草填充物丝或纤维沿烟支圆周径向排序的方式在烟支径向形成无数个与热量传播方向同向的通道。这些通道短而直，大大降低了热量在烟支径向传播的热阻，改善了现有加热不燃烧烟支(烟草填充物多为轴向排列或无序排列)热阻较大、热量传递速率较慢和受热不均的缺陷。
2、本发明的烟草填充物丝或纤维的长度和植绒密度可以随机调节，以适用于不同规格、填充率、加热方式和抽吸要求的烟支。可采用短纤维和长纤维烟草填充物作为植绒原料，分别形成短纤维中空排布、长纤维中空排布或长纤维实心排布三种排布方式。无论采用中心加热或外周加热方式，该类烟支均能适配，且大大提高了热量在烟支径向的传播速率和热量利用效率。通过调节纤维的长度和植绒密度可以改变填充率，并适配不同尺寸的加热器件，增加了烟支规格及加热 方式的选择多样性。
附图说明
图1为实施例1一种基于植绒技术制造非燃烧型烟支的方法中植绒工序的工艺流程图，其中植绒方式为静电植绒。
图2为实施例2一种基于植绒技术制造非燃烧型烟支的方法中植绒工序的工艺流程图，其中植绒方式为机械植绒。
图3为实施例3植绒烟草填充物颗粒11的非燃烧型烟支烟草段径向截面图，其中：图3-1为实施例3植绒单层烟草填充物颗粒11的中空烟草段截面图，图3-2为实施例3植绒多层烟草填充物颗粒11的中空烟草段截面图，图3-3为实施例3植绒多层烟草填充物颗粒11的实心烟草段截面图。
图4为实施例4植绒烟草填充物纤维的非燃烧型烟支烟草段径向截面图，其中：图4-1为实施例4植绒烟草填充物短纤维12的中空烟草段截面图，图4-2为实施例4植绒烟草填充物长纤维13的中空烟草段截面图，图4-3为实施例4植绒烟草填充物长纤维13的实心烟草段截面图。
附图标记列表：
1、烟草填充物，11、烟草填充物颗粒，12、烟草填充物短纤维，13、烟草填充物长纤维，2、胶粘剂，3、卷烟纸，4、料斗，5、电极，6、接地电极7、滚轴，8、涂胶步骤，9、烘燥步骤，10、洗涤步骤，20、植绒层，21、粘结剂层，31、卷烟纸层。
具体实施方式
下面通过具体实施方式进一步说明本发明的内容。
实施例1
一种基于植绒技术制造非燃烧型烟支的方法，所述方法包括植绒工序和烟支卷接工序；其中，所述植绒工序依次包括布卷步骤、涂胶步骤8、植绒步骤、烘燥步骤9、洗涤步骤10。所述植绒步骤采用静电植绒方式。
如图1所示，所述植绒工序各步骤具体操作如下：
所述布卷步骤：将卷烟纸3盘纸置于供纸系统；
所述涂胶步骤8：在卷烟纸3内表面喷涂胶粘剂2；
所述植绒步骤：在所述烟支的卷烟纸3内壁涂布的所述胶粘剂2中嵌入并固 定烟草填充物1；
所述烘燥步骤9：在一定温度下对植绒了所述烟草填充物1的卷烟纸3表面的所述胶粘剂2进行干燥固化，使所述胶粘剂2固定粘结在所述卷烟纸3内表面的同时，也使所述烟草填充物1能固定粘结在所述胶粘剂2上；
所述洗涤步骤10：通过吸气、扫刷、敲打等除去所述卷烟纸3表面过剩的所述烟草填充物1。
所述静电植绒步骤所用的设备可以使用现有的静电植绒设备，仅针对卷烟纸和烟草填充物的特性对设备的机械和电学参数进行调节。
所述静电植绒是带上电荷的烟草填充物1在静电场作用下，有序并定向的向着涂布胶粘剂2的卷烟纸3表面移动并嵌入胶粘剂2中。
所述静电植绒方式具体操作如下：
将所述烟草填充物1放置于料斗4中。通过置于料斗4下方的电极5使所述烟草填充物1带上电荷。所述卷烟纸3下端具有可将烟草填充物1吸引至卷烟纸3上的接地电极6，其所带电荷的电性与电极5相反，可吸引与电极5所带电荷具有相同电性的烟草填充物1向其运动。所述烟草填充物1在电场作用下，垂直的粘结在卷烟纸3表面形成致密堆砌的植绒层20。
所述静电场为直流或交流高压静电场。所述烟草填充物1嵌入胶粘剂的深度、植绒密度及其在胶粘剂上的取向与静电场的电场强度、电极间距离和植绒时间有关。
所述烟草填充物1属于亲水性纤维，本身能带上电荷并具有保持电荷的能力，其一端带上正电荷，另一端带上负电荷，定向的朝着电势梯度的方向移动。通过控制或调节烟草填充物1的含水量或湿度，可确保其在静电场中自由移动而保持静电活性的同时不会聚束或粘接在一起，可均匀的植绒在卷烟纸3表面的胶粘剂2中。
后续的烟支卷接工艺可使用常规烟支卷接工艺。
图1为实施例1一种基于植绒技术制造非燃烧型烟支的方法中植绒工序的工艺流程图，其中植绒方式为静电植绒。
实施例2
一种基于植绒技术制造非燃烧型烟支的方法，与实施例1的区别仅为：所述 植绒步骤采用机械植绒方式。
所述机械植绒步骤所用的设备可以使用现有的合适的机械植绒设备，仅针对卷烟纸和烟草填充物的特性对设备的机械和电学参数进行调节。
具体操作如下：
使得涂布胶粘剂2的卷烟纸3在一组多角形滚轴7上经过，滚轴7快速转动以振荡卷烟纸3并驱动烟草填充物1进入胶粘剂2中。所述烟草填充物1通过重力从料斗4中施加到卷烟纸3上。所述烟草填充物1粘结在卷烟纸3表面形成致密堆砌的植绒层20。
图2为实施例2一种基于植绒技术制造非燃烧型烟支的方法中植绒工序的工艺流程图，其中植绒方式为机械植绒。
实施例3
如图3中3-1所示，为使用本发明实施例2的制作方法制造的非燃烧型烟支烟草段径向截面图。所述烟支包括烟草段，其包括包裹在最外围的所述卷烟纸层31。所述卷烟纸层31为中空圆筒状结构，所述卷烟纸层31内壁设置有粘结剂层21，所述粘结剂层21上固定粘结有烟草填充物颗粒11。所述烟草填充物颗粒11沿所述卷烟纸层31内壁周向排布形成烟草填充物颗粒层，所述烟草填充物颗粒层的数量为一层，所述粘结剂层的数量为一层。所述卷烟纸层31内部被所述烟草填充物颗粒11填充为空心的。所述粘结剂层21由胶粘剂2涂覆而成。所述胶粘剂2选自乳液(水基)型压敏胶粘剂丙烯酸酯类。所述胶粘剂2的固溶物含量为40wt％-65wt％。
如图3-2所示，本实施例还提供烟支内所述烟草填充物颗粒层的第二种排布方式：
所述烟草填充物颗粒层的数量为3层，所述烟草填充物颗粒层和所述粘结剂层21在所述烟支的径向方向交替排布。所述卷烟纸层31内部被所述烟草填充物颗粒11填充为空心的。
如图3-3所示，本实施例还提供烟支内所述烟草填充物颗粒层的第三种排布方式：
所述烟草填充物颗粒层和所述粘结剂层21在所述烟支的径向方向交替排布。所述卷烟纸层31内部被所述烟草填充物颗粒11填充为实心的。在所述烟草 填充物颗粒层上涂覆而成的粘结剂层21未示意出。
如图3-2和图3-3所示的，为了形成颗粒的多层排布，可在单层颗粒层上重复所述涂胶步骤8和所述植绒步骤。在所述烟草填充物颗粒层上涂覆而成的粘结剂层21未示意出。
实施例4
如图4中4-1，为使用本发明实施例1的制作方法制造的非燃烧型烟支烟草段的径向截面图。所述烟支包括烟草段，其包括包裹在最外围的所述卷烟纸层31。所述卷烟纸层31为中空圆筒状结构，所述卷烟纸层31内壁设置有粘结剂层21，所述粘结剂层21上固定粘结有烟草填充物纤维。所述烟草填充物纤维为烟草填充物短纤维12。本文中，所述短纤维12长度为2-3.5mm。所述烟草填充物纤维沿着所述卷烟纸层内壁圆周呈径向排布，且在所述卷烟纸层内部形成无数个径向通道。所述卷烟纸层内部被所述烟草填充物纤维填充为空心的。所述烟草填充物纤维一端与所述粘结剂层固定粘结，另一端延伸出所述粘结剂层。所述粘结剂层21由胶粘剂2涂覆而成，所述胶粘剂2选自乳液(水基)型压敏胶粘剂天然橡胶类。所述胶粘剂的固溶物含量为40wt％-65wt％。
如图4-2所示，本实施例还提供烟支内所述烟草填充物纤维的第二种排布方式：与图4-1相比，其区别为所述烟草填充物纤维为烟草填充物长纤维13。本文中，所述长纤维13长度大于3.5mm。
如图4-3所示，本实施例还提供烟支内所述烟草填充物纤维的第三种排布方式：与图4-1相比，其区别为所述烟草填充物纤维为烟草填充物长纤维13。所述卷烟纸层31内部被所述烟草填充物纤维填充为实心的。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应以权利要求的保护范围为准。

Claims (10)

  1. 一种基于植绒技术制造的非燃烧型烟支，其特征在于，所述烟支包括：卷烟纸层(31)，其为中空圆筒状结构，所述卷烟纸层(31)内壁设置有粘结剂层(21)，所述粘结剂层(21)上固定粘结有烟草填充物颗粒(11)、烟草填充物丝或烟草填充物纤维。
  2. 根据权利要求1所述的烟支，其特征在于，所述烟草填充物颗粒(11)沿所述卷烟纸层(31)内壁周向排布形成烟草填充物颗粒层，所述烟草填充物颗粒层的数量为至少一层，所述粘结剂层(21)的数量为至少一层；
    所述烟草填充物丝或烟草填充物纤维沿着所述卷烟纸层(31)内壁圆周呈径向排布，且在所述卷烟纸层(31)内部形成无数个径向通道。
  3. 根据权利要求2所述的烟支，其特征在于，所述卷烟纸层(31)内部被所述烟草填充物颗粒(11)填充为空心或实心的；
    当所述烟草填充物颗粒层的数量大于一层时，所述烟草填充物颗粒层和所述粘结剂层(21)在所述烟支的径向方向交替排布。
  4. 根据权利要求2所述的烟支，其特征在于，所述卷烟纸层(31)内部被所述烟草填充物丝或烟草填充物纤维填充为空心或实心的；
    所述烟草填充物丝或烟草填充物纤维一端与所述粘结剂层(21)固定粘结，另一端延伸出所述粘结剂层(21)。
  5. 根据权利要求1所述的烟支，其特征在于，所述粘结剂层(21)由胶粘剂涂覆而成，所述胶粘剂选自乳液型压敏胶粘剂，包括丙烯酸酯类、天然和合成橡胶类、乙烯-醋酸乙烯酯共聚物。
  6. 权利要求1所述的非燃烧型烟支的制造方法，其特征在于，所述制造方法包括植绒工序和烟支卷接工序；其中，所述植绒工序包括植绒步骤，所述植绒步骤是在卷烟纸(3)表面植绒烟草填充物(1)，所述烟草填充物(1)为烟草填充物颗粒(11)、烟草填充物丝、或烟草填充物纤维。
  7. 根据权利要求6所述的制造方法，其特征在于，所述植绒步骤采用静电植绒、机械植绒、或两者结合的方式，所述植绒工序依次包括布卷步骤、涂胶步骤(8)、所述植绒步骤、烘燥步骤(9)、洗涤步骤(10)。
  8. 根据权利要求6所述的制造方法，其特征在于，所述植绒工序各步骤具体操作如下：
    所述布卷步骤是将所述卷烟纸(3)盘纸置于供纸系统；
    所述涂胶步骤(8)是在所述卷烟纸(3)内表面喷涂胶粘剂(2)；
    所述植绒步骤为在所述烟支的卷烟纸(3)内壁涂布的所述胶粘剂(2)中嵌入并固定烟草填充物(1)；
    所述烘燥步骤(9)是在一定温度下对植绒了所述烟草填充物(1)的所述卷烟纸(3)表面的所述胶粘剂(2)进行干燥固化，使所述胶粘剂(2)固定粘结在所述卷烟纸(3)内表面的同时，也使所述烟草填充物(1)能固定粘结在所述胶粘剂(2)上；
    所述洗涤步骤(10)是除去所述卷烟纸(3)表面过剩的所述烟草填充物(1)。
  9. 根据权利要求7所述的制造方法，其特征在于，所述静电植绒方式是：带上电荷的所述烟草填充物(1)在静电场作用下，有序并定向的向着涂布胶粘剂(2)的所述卷烟纸(3)表面移动并嵌入所述胶粘剂(2)中，并在所述卷烟纸(3)表面形成植绒层(20)；
    所述静电场为直流或交流高压静电场，通过调节所述静电场的电场强度、电极间距离、植绒时间、或所述烟草填充物(1)的含水量来调节所述烟草填充物(1)嵌入所述胶粘剂(2)的深度、植绒密度及所述烟草填充物(1)在所述胶粘剂(2)上的取向。
  10. 根据权利要求7所述的制造方法，其特征在于，所述机械植绒方式是：使涂布胶粘剂(2)的卷烟纸(3)在一组多角形滚轴(7)上经过，所述滚轴(7)转动以振荡所述卷烟纸(3)并驱动从料斗(4)上掉落的烟草填充物(1)进入所述胶粘剂(2)中，并粘结在所述卷烟纸(3)表面形成植绒层(20)。
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