WO2021077688A1 - Track bed concrete pouring tank truck for direct pouring without transfer - Google Patents

Track bed concrete pouring tank truck for direct pouring without transfer Download PDF

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Publication number
WO2021077688A1
WO2021077688A1 PCT/CN2020/083867 CN2020083867W WO2021077688A1 WO 2021077688 A1 WO2021077688 A1 WO 2021077688A1 CN 2020083867 W CN2020083867 W CN 2020083867W WO 2021077688 A1 WO2021077688 A1 WO 2021077688A1
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WIPO (PCT)
Prior art keywords
steering
wheel set
hydraulic cylinder
rail
wheel
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PCT/CN2020/083867
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French (fr)
Chinese (zh)
Inventor
范文清
刘元胜
吴超
徐明发
杜代金
唐欣文
陈柯
钱琨
Original Assignee
中铁上海工程局集团有限公司
中铁上海工程局集团华海工程有限公司
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Publication of WO2021077688A1 publication Critical patent/WO2021077688A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60FVEHICLES FOR USE BOTH ON RAIL AND ON ROAD; AMPHIBIOUS OR LIKE VEHICLES; CONVERTIBLE VEHICLES
    • B60F1/00Vehicles for use both on rail and on road; Conversions therefor
    • B60F1/04Vehicles for use both on rail and on road; Conversions therefor with rail and road wheels on different axles
    • B60F1/043Vehicles comprising own propelling units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/16Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying mixed concrete, e.g. having rotatable drums

Definitions

  • the utility model relates to the technical field of track engineering, in particular to a track bed concrete pouring tank wagon without transfer and direct pouring.
  • Bucket pouring is to first introduce the concrete pump truck or feeding pipe into the concrete mixing tank on the flatbed from the concrete mixing truck at the discharge port, and use the rail car to drag the flatbed to transport the concrete mixing tank on the flatbed to the working surface. Pour the concrete into the ash hopper, and transport the ash hopper to the working surface by the track laying machine.
  • the concrete capacity of the hopper is small, and it needs to be transported many times, which is time-consuming.
  • the purpose of the utility model is to solve the shortcomings of the prior art and provide a track bed concrete pouring tank wagon without transfer and direct pouring, which can run normally on highways, and can also walk on standard main tracks, and can walk during concrete pouring operations.
  • the construction efficiency is better than the bucket pouring and concrete pumping, which eliminates the process of intermediate ballast bed concrete transfer.
  • a track bed concrete pouring tanker with no transfer and direct pouring including a mixing structure and a chassis structure.
  • the chassis structure includes a frame, and the lower side of the frame is provided with a front wheel set and a rear wheel.
  • the front side of the front wheel set is also provided with a front rail running steel wheel assembly, and the rear side of the rear wheel set is also provided with a rear rail running steel wheel assembly;
  • the front rail running steel wheel assembly includes a front positioning The hydraulic cylinder, the front lifting hydraulic cylinder, the front rail rigid wheel set, the front rail steel wheel set axle and the front transmission lever arm.
  • the front rail steel wheel set includes two front rail steel wheels connected to the front rail respectively.
  • the front transmission lever On both ends of the wheel axle of the front rail, one end of the front transmission lever is connected with the axle of the front rail, and the other end is connected with the lower end of the front positioning hydraulic cylinder, and the upper end of the front positioning hydraulic cylinder is fixed to the lower side of the frame ,
  • the rear side of the front positioning hydraulic cylinder is provided with a front lifting hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the front lifting hydraulic cylinder is connected to the middle of the front transmission lever arm;
  • the rear rail steel wheel assembly It includes a rear positioning hydraulic cylinder, a rear lifting hydraulic cylinder, a rear rail rigid wheel set, a rear rail steel wheel set axle, and a rear transmission lever arm.
  • the rear rail steel wheel set includes two rear rail steel wheels, respectively Connected to the two ends of the rear rail rigid wheel set axle, one end of the rear transmission lever arm is connected to the rear rail rigid wheel set axle, the other end is connected to the lower end of the rear positioning hydraulic cylinder, and the upper end of the rear positioning hydraulic cylinder is fixed to On the lower side of the frame, the rear side of the rear positioning hydraulic cylinder is provided with a rear lift hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the rear lift hydraulic cylinder is connected to the middle of the rear transmission lever arm.
  • the track-bed concrete pouring tank car with no transfer and direct pouring further includes a steering mechanism, the steering mechanism includes a steering gear and a steering fixing frame, the front wheel set is connected to the steering fixing frame, and the steering fixing frame Fixed on the lower side of the frame, the output end of the steering gear is connected with a steering rocker arm, the outer end of the steering rocker arm is connected with one end of the steering straight rod, and the other end of the steering straight rod is connected with one end of the left trapezoidal arm, so
  • the front wheel set includes a front left wheel and a front right wheel.
  • the left trapezoidal arm is connected to the front left wheel, the other end of the left trapezoidal arm is connected to the left end of the steering tie rod, and the right end of the steering tie rod is connected to one end of the right trapezoidal arm.
  • the arm is connected with the front right wheel, and the connected steering rocker arm, the steering straight rod, the left trapezoidal arm, the steering tie rod, and the right trapezoidal arm constitute a steering linkage structure; the steering rocker arm is also connected to the hydraulic pressure of a hydraulic device.
  • the valve is connected, the hydraulic device is connected with a shrinking cylinder, and the output end of the locking cylinder is connected to the connection between the steering straight rod and the left trapezoidal arm.
  • the hydraulic valve When the steering rocker arm moves, it can synchronously drive the hydraulic valve to open. Closed, so as to control the expansion and contraction of the output end of the shrinking oil cylinder, the hydraulic valve is also connected with a control relay, and the control relay is used to control the hydraulic valve.
  • the hydraulic device includes a hydraulic pump and a hydraulic oil tank, and the hydraulic valve is respectively connected to the two oil inlet and outlet ports of the hydraulic pump, the hydraulic oil tank, and the shrinking oil cylinder through the hydraulic oil pipe.
  • the front left wheel and the front right wheel are respectively connected to the upper side of the steering fixed frame through a steering knuckle.
  • the steering gear is connected with the steering transmission shaft, and the steering transmission shaft is connected to the steering wheel after being connected to the steering shaft through a steering universal joint.
  • the two ends of the wheel axle of the front rail rigid wheel set are respectively provided with the front positioning hydraulic cylinder, the front lifting hydraulic cylinder, and the front transmission lever arm.
  • Both ends of the axle of the rear rail rigid wheel set are respectively provided with the rear positioning hydraulic cylinder, the rear lifting hydraulic cylinder, and the rear transmission lever arm.
  • the front wheel set and the rear wheel set adopt hollow pneumatic tires.
  • the agitating structure is arranged on the upper side of the frame and includes a water supply device, a hydraulic system, a mixing tank, a feeding device, an escalator, and a discharging device.
  • the said mixing tank is made by welding steel plates and is provided with spiral blades inside.
  • Figure 1a is an overall schematic diagram of a track bed concrete pouring tanker in an embodiment
  • Figure 1b is a right side view of a track bed concrete pouring tanker in an embodiment
  • Figure 2 is a front view of the tunnel segment traveling of the track bed concrete pouring tanker in one embodiment
  • Figure 3a is a front view of the main track of the track bed concrete pouring tanker in one embodiment
  • Figure 3b is a right side view of the main track of the track bed concrete pouring tanker in one embodiment
  • Fig. 4a is a front view of the structure of the rail steel wheel set that is raised and lowered back and forth in the ballast bed concrete pouring tanker in an embodiment
  • Figure 4b is a left side view of the front rail steel wheel set of the track bed concrete pouring tank car in one embodiment
  • Figure 4c is a right side view of the front rail steel wheel set of the track bed concrete pouring tank car in one embodiment
  • Figure 5 is a simplified view of the steering mechanism of the front wheel set of the track bed concrete pouring tanker in one embodiment
  • this design is mainly composed of the following two subsystems, namely a mixing structure and a chassis structure.
  • the mixing structure includes a mixing tank, a hydraulic device, a deceleration device, a water supply device, and a feeding and discharging device. , Electronic control device, front and rear supports, escalators, etc.
  • the chassis structure includes the body, frame, engine, gearbox, front wheel set, bogie, rear wheel set, positioning hydraulic cylinder, lifting hydraulic cylinder, rail steel wheels and other structures.
  • the mixing structure is mainly used to continuously mix and mix the concrete during concrete transportation and operation to prevent segregation of the concrete.
  • the chassis structure mainly provides driving power for the equipment. According to different operating environments, it can be adapted to roads, subway tunnels, and subways. The normal operation on the road surface under working conditions such as the line track and the rail row erected by the adjusted track.
  • the mixing tank in the mixing structure is welded with wear-resistant and corrosion-resistant thin steel plates according to the boundary conditions of the urban rail transit operating environment.
  • the inner wall is welded with two sets of spiral blades, which are fixed on the chassis system by the front and rear brackets, and can transport a specific amount of concrete , And ensure that segregation does not occur during transportation.
  • the mixing tank uses the power take-off device to export the power from the engine in the chassis system, and drives the hydraulic pump and motor in the hydraulic device to first convert the mechanical energy into hydraulic energy, and then into With mechanical energy, the rotating speed and torque of the mixing tank are adjusted by the decelerating device to mix and mix the concrete, which is similar to the structure of the existing concrete tanker.
  • the chassis structure takes the frame as the carrier, and the body, engine, gearbox, front and rear wheel sets, fuel tank, water tank, side guardrail, rear-end guardrail, mudguard, etc. are arranged in sequence on the frame, and the power is transmitted through the engine, gearbox, and universal
  • the rear wheel set is driven by section, the front wheel set and the rear wheel set are arranged on the lower side of the frame, and the front rail steel wheel assembly is also arranged on the front side of the front wheel set.
  • the rear side of the wheel set is also equipped with a rear rail steel wheel assembly.
  • the front and rear rail steel wheel assemblies use the lever principle to realize the lifting and sinking of the rail steel wheels through the synchronous expansion and contraction of two sets of hydraulic cylinders, and complete the locking and unlocking states of the steering mechanism through the synchronous operation of mechanical steering and hydraulic structure.
  • the track bed concrete pouring tanker is based on the chassis structure, equipped with a mixing structure.
  • the chassis structure uses the frame as the carrier, loaded with rail steel wheel components, body, front wheel set, water supply device, hydraulic system, mixing tank, positioning hydraulic cylinder, and lifting Hydraulic cylinder, transmission arm, feeding device, escalator, discharging device, rear wheel set.
  • the front wheel set and the rear wheel set are suspended on the frame by spring steel plates and fixed by bolts.
  • the positioning hydraulic cylinder is lifted, the rail steel wheel set is off the ground, and the front and rear wheel sets can be adapted to normal driving on the road when they touch the ground. Transport concrete directly on city highways.
  • the mixing structure uses the frame as the carrier, combined with the water supply device, hydraulic system, mixing tank, feeding device, escalator, discharge device and other structures.
  • the mixing tank is welded with thin steel plates made of wear-resistant and corrosion-resistant materials, and contains two spiral blades inside. Its capacity is designed to be 6 squares according to the existing subway track bed concrete pouring process.
  • the wheelbase of the front and rear track steel wheel sets is combined with the environmental characteristics of roads, tunnel walls, and subway mainline tracks.
  • the inner gauge of the subway mainline track is 1435mm as a reference design.
  • the wheelbases of the front and rear wheel sets consider the track bed concrete pouring tanker. The design of the center of gravity, load-bearing characteristics and the force situation of the wheel group and the work site.
  • the positioning hydraulic cylinder is in an elevated state, the rail steel wheels are off the ground, and the front and rear wheels are in contact with the tunnel wall, which can maintain the concrete loading condition and travel in the tunnel tube.
  • the equilibrium state on the wall is shown in Figure 2.
  • the railroad steel wheel assembly includes a front railroad steel wheel assembly and a rear railroad steel wheel assembly.
  • the structure is roughly the same, and both of them are in the vertical direction through the lifting hydraulic cylinder and the positioning hydraulic cylinder.
  • the expansion and contraction realizes the lifting of the rail steel wheel assembly, and the transmission lever is used as a lever to achieve its lifting.
  • the difference is that the rear rail steel wheel assembly is connected to the engine of the vehicle and can be driven by the engine, while the front rail steel wheel assembly is connected to and driven by the engine.
  • the wheel assembly is not connected to the engine.
  • the rear rail steel wheel assembly can be connected to the rotating shaft of the rear wheel set through a belt, thereby realizing an indirect connection with the engine; or, the rotating shaft of the rear rail steel wheel assembly can be directly connected to the engine through a belt or other transmission structure.
  • the output shaft of the engine is connected and can rotate under the drive of the engine.
  • the front rail traveling steel wheel assembly includes a front positioning hydraulic cylinder, a front lifting hydraulic cylinder, a front rail traveling rigid wheel set, a front rail traveling steel wheel set axle, and a front transmission lever arm.
  • the rear rail steel wheel assembly includes a rear positioning hydraulic cylinder, a rear lifting hydraulic cylinder, a rear rail rigid wheel set, a rear rail steel wheel set axle, and a rear transmission lever arm.
  • the rear rail steel wheel set includes two rear rail steel wheels, which are respectively connected to the two ends of the rear rail rigid wheel set axle.
  • One end of the rear drive arm is connected to the rear rail rigid wheel set axle, and the other end Connected to the lower end of the rear positioning hydraulic cylinder, the upper end of the rear positioning hydraulic cylinder is fixed to the lower side of the frame, and the rear side of the rear positioning hydraulic cylinder is provided with a rear lifting hydraulic cylinder whose upper end is fixed to the lower side of the frame.
  • the lower end of the lifting hydraulic cylinder is connected to the middle of the rear transmission lever arm.
  • the positioning hydraulic cylinders retract upward to adjust the position of the wheel sets, and the lifting hydraulic cylinders are tightened upwards, and the front rail and rear rail wheels are raised.
  • the steel wheels and tires are used as the main load-bearing wheels of the whole vehicle at the same time, and then the bogie of the front wheel group is locked, and the positioning hydraulic cylinder extends downward to adjust the wheel group position, and lift the hydraulic pressure.
  • the cylinder extends downwards, and the front rail and rear rail wheels sink.
  • the track bed concrete pouring tanker is also equipped with a steering mechanism at the front wheel set.
  • the front left wheel and the front right wheel are respectively connected to the steering fixed frame through the steering knuckle.
  • the steering rocker arm, the steering straight rod, the left trapezoidal arm, and the steering horizontal The tie rod and the right trapezoidal arm are hinged in turn to form a steering linkage structure, and are suspended from the spring steel plate at the bottom of the frame and fixed by U-bolts.
  • the two ends of the front rail rigid wheel set axle are respectively provided with the front positioning hydraulic cylinder, the front lifting hydraulic cylinder, and the front transmission lever arm, and the two rear rail rigid wheel set axles
  • the ends are respectively provided with the rear positioning hydraulic cylinder, the rear lifting hydraulic cylinder, and the rear transmission lever arm.
  • the steering gear is connected to the steering transmission shaft, the steering transmission shaft is connected to the steering wheel after the steering shaft is connected to the steering wheel through a steering universal joint, and the output end of the steering gear is connected with a steering rocker arm, and the steering shaft is connected to the steering wheel.
  • the outer end of the arm is connected with one end of the steering straight rod, and the other end of the steering straight rod is connected with one end of the left trapezoidal arm.
  • the front wheel set includes a front left wheel and a front right wheel.
  • the left trapezoidal arm is connected to the front left wheel, and the left trapezoidal arm is connected to the front left wheel.
  • the other end of the arm is connected to the left end of the steering tie rod, the right end of the steering tie rod is connected to one end of the right trapezoidal arm, the right trapezoidal arm is connected to the front right wheel, the connected steering rocker arm, steering straight tie rod, left trapezoidal arm,
  • the steering tie rod and the right trapezoidal arm constitute a steering linkage structure.
  • the left trapezoidal arm includes a left steering knuckle arm section and a straight section extending to the right from the end of the left steering knuckle arm section.
  • the right trapezoidal arm also includes a right steering knuckle arm section and a straight section extending to the left from the right steering knuckle arm section, a straight section extending to the left and the right end of the steering tie rod Articulated, the straight section extending to the right is articulated with the left end of the steering tie rod, and the middle of the right steering knuckle arm section is connected to the upper side of the steering knuckle of the front right wheel by bolts.
  • the steering rocker arm is also connected to a hydraulic valve of a hydraulic device, the hydraulic device is connected to a shrinking oil cylinder, and the output end of the locking oil cylinder is connected to the connection between the steering straight rod and the left trapezoidal arm.
  • the hydraulic valve can be opened and closed synchronously to control the expansion and contraction of the output end of the shrinking oil cylinder.
  • the hydraulic valve is also connected with a control relay, and the control relay is used to control the hydraulic valve.
  • the hydraulic device includes a hydraulic pump and a hydraulic oil tank, and the hydraulic valve is respectively connected to the two oil inlet and outlet ports of the hydraulic pump, the hydraulic oil tank, and the shrinking oil cylinder through a plurality of hydraulic oil pipes.
  • the steering shaft, the steering universal joint, the steering transmission shaft, and the steering gear are used to drive the steering rocker arm to move, and the swing of the steering rocker arm controls the hydraulic valve to achieve the expansion and contraction of the locking cylinder Change, so as to realize the angle swing of the steering straight rod to the front left wheel, so that the entire front wheel set is deflected.
  • the hydraulic valve is triggered, so that the locking cylinder drives the upper end of the steering rod to move to the right, thereby realizing the left turn of the front wheel set; when the steering rocker arm swings to the right, the hydraulic valve is triggered to act.
  • the locking cylinder drives the upper end of the steering straight rod to move to the left, thereby realizing the right turn of the front wheel set.
  • the front wheel set bogie needs to be locked first, that is, the driver locks the fixed locking cylinder on the frame through the control relay through the button in the body operating room to make the steering
  • the joint arm is fixed, the steering wheel cannot control the deflection of the left and right wheels by turning, and the steering mechanism of the front wheel set is in a locked state.
  • the lock state of the front wheel set can be released through the button of the body operating room and the control relay.
  • the rail steel wheel set When the track bed concrete pouring tanker is running on the highway, the rail steel wheel set is lifted by positioning the hydraulic cylinder and the lifting hydraulic cylinder. The rail steel wheel is off the ground, and the front wheel and the rear wheel are in contact with the ground. On the site, the use of self-contained power and hollow tires for road travel can directly enter the site for operations and transfer transportation.
  • the rail steel wheel set When the track bed concrete pouring tanker is running on the tunnel wall, the rail steel wheel set is lifted by positioning the hydraulic cylinder and the lifting hydraulic cylinder. The rail steel wheel is lifted off the ground, and the front and rear wheels touch the ground.
  • the feeding pipe of the feeding port receives the material, loads the concrete from the feeding device into the mixing tank, and controls the continuous rotation of the mixing tank to prevent the internal concrete from segregating and solidifying. It travels from the position of the discharge port to the concrete pouring surface by means of a reverse carriage. During the traveling process, it is necessary to continuously fine-tune the driving direction to maintain the balance of the whole vehicle.
  • the discharge device is used for discharging and pouring until the pouring is completed, and the equipment returns to the unloading port to re-receive materials, continuously looping in turn.
  • the driver controls the button in the operating room, which is realized through the control relay, and the front wheel group bogie mechanism is locked through the locking cylinder.
  • the equipment advances directly along the laying direction of the rail, without considering issues such as steering adjustment, and the traveling speed is faster.

Abstract

Provided is a track bed concrete pouring tank truck for direct pouring without transfer, which comprises a stirring structure and a chassis structure, wherein the chassis structure comprises a frame (1-4), the lower side of the frame (1-4) is provided with a front wheel set (1-3) and a rear wheel set (1-12), the front side of the front wheel set (1-3) is also provided with a front rail row steel wheel assembly (3-1), the rear side of the rear wheel set (1-12) is also provided with a rear rail row steel wheel assembly (3-2); the concrete pouring tank truck combination structure is simple and feasible, easy to assemble and disassemble, and capable of converting walking wheel sets by adopting a multi-wheel set structure so as to realize normal walking on a road, a standard main line rail, a tunnel pipe wall and a rail row supported by a rail adjusting support, and a specific amount of the concrete can be directly conveyed from a discharge port to a concrete pouring operation surface through the tank truck, thereby eliminating many complicated procedures in the traditional bucket pouring process and concrete pumping.

Description

一种免转运直灌注的道床混凝土浇筑罐车Track-bed concrete pouring tank wagon capable of direct pouring without transfer 技术领域Technical field
本实用新型涉及轨道工程技术领域,具体来说是一种免转运直灌注的道床混凝土浇筑罐车。The utility model relates to the technical field of track engineering, in particular to a track bed concrete pouring tank wagon without transfer and direct pouring.
背景技术Background technique
目前国内城市轨道道床混凝土施工中多采用斗装混凝土或混凝土地泵进行道床混凝土浇筑作业。其中斗装浇筑是先从下料口的混凝土搅拌车将混凝土用泵车或送料管导入平板车上的混凝土搅拌罐,利用轨道车拖动平板车,将平板车上的混凝土搅拌罐运送至作业面,再将混凝土倒运至灰斗中,通过铺轨机将灰斗运送至作业面,且斗装混凝土容量小,需要运输多次,耗时较多,混凝土长距离运送容易离析;混凝土泵送先从下料口的混凝土搅拌车将混凝土用泵车或送料管导入平板车上的混凝土搅拌罐,通过轨道车拖动带有混凝土搅拌罐的平板车,将混凝土运送至作业面端部,再采用地泵进行泵送,且混凝土泵送操作繁杂,作业时需要对泵管进行拆、装、润滑等工作,易发生堵管现象,对作业人员劳动强度大;无论是斗装浇筑,还是混凝土地泵输送,混凝土运输车仅作为地面上转运混凝土的运输设备,其他场所大都将混凝土搅拌罐与相应运输设备配套使用。At present, in the concrete construction of domestic urban track bed, bucket concrete or concrete ground pump is mostly used for the concrete pouring operation of the track bed. Bucket pouring is to first introduce the concrete pump truck or feeding pipe into the concrete mixing tank on the flatbed from the concrete mixing truck at the discharge port, and use the rail car to drag the flatbed to transport the concrete mixing tank on the flatbed to the working surface. Pour the concrete into the ash hopper, and transport the ash hopper to the working surface by the track laying machine. The concrete capacity of the hopper is small, and it needs to be transported many times, which is time-consuming. Long-distance transportation of concrete is easy to segregate; concrete pumping starts with unloading The concrete mixer truck at the mouth leads the concrete pump truck or feeding pipe into the concrete mixing tank on the flatbed truck, and the flatbed truck with the concrete mixing tank is driven by the rail car to transport the concrete to the end of the working surface, and then the ground pump is used for pumping , And the concrete pumping operation is complicated, and the pump pipe needs to be disassembled, assembled and lubricated during the operation, which is prone to pipe blockage, which is labor-intensive for the operators; whether it is bucket pouring, concrete pumping, concrete transportation Trucks are only used as transportation equipment for transferring concrete on the ground, and most other places use concrete mixing tanks with corresponding transportation equipment.
实用新型内容Utility model content
本实用新型的目的在于解决现有技术的不足,提供一种免转运直灌注的道床混凝土浇筑罐车,既能够在公路上正常行驶,又能够在标准正线轨道上行走,混凝土浇筑作业时可行走在完成调轨架设后的轨排上,施工作业效率要优于斗装浇筑和混凝土泵送,免除中间道床混凝土转运的过程。The purpose of the utility model is to solve the shortcomings of the prior art and provide a track bed concrete pouring tank wagon without transfer and direct pouring, which can run normally on highways, and can also walk on standard main tracks, and can walk during concrete pouring operations. On the rail row after the rail adjustment and erection are completed, the construction efficiency is better than the bucket pouring and concrete pumping, which eliminates the process of intermediate ballast bed concrete transfer.
为了实现上述目的,设计一种免转运直灌注的道床混凝土浇筑罐车,包括搅拌结构和底盘结构,所述的底盘结构包括车架,所述的车架的下侧设置有前轮组和后轮组,所述的前轮组前侧还设有前轨行钢轮组件,所述的后轮组后侧还设有后轨行钢轮组件;所述的前轨行钢轮组件包括前定位液压缸、前升降液压缸、前轨行刚轮组、前轨行钢轮组轮轴及前传动力臂,所述的前轨行钢轮组包括两个前轨行钢轮,分别连接于前轨行刚轮组轮轴的两端,所述的前传动力臂一端与前轨行刚轮组轮轴相连,另一端与前定位液压缸的下端相连,前定位液压缸的上端固定于车架的下侧,所述的前定位液压缸的后侧设有上端固定于车架的下侧的前升降液压缸,前升降液压缸的下端连接至前传动力臂的中部;所述的后轨行钢轮组件包括后定位液压缸、后升降液压缸、后轨行刚轮组、后轨行钢轮组轮轴及后传动力臂,所述的后轨行钢轮组包括两个后轨行钢轮,分别连接于后轨行刚轮组轮轴的两端,所述的后传动力臂一端与后轨行刚轮组轮轴相连,另一端 与后定位液压缸的下端相连,后定位液压缸的上端固定于车架的下侧,所述的后定位液压缸的后侧设有上端固定于车架的下侧的后升降液压缸,后升降液压缸的下端连接至后传动力臂的中部。In order to achieve the above purpose, a track bed concrete pouring tanker with no transfer and direct pouring is designed, including a mixing structure and a chassis structure. The chassis structure includes a frame, and the lower side of the frame is provided with a front wheel set and a rear wheel. The front side of the front wheel set is also provided with a front rail running steel wheel assembly, and the rear side of the rear wheel set is also provided with a rear rail running steel wheel assembly; the front rail running steel wheel assembly includes a front positioning The hydraulic cylinder, the front lifting hydraulic cylinder, the front rail rigid wheel set, the front rail steel wheel set axle and the front transmission lever arm. The front rail steel wheel set includes two front rail steel wheels connected to the front rail respectively. On both ends of the wheel axle of the front rail, one end of the front transmission lever is connected with the axle of the front rail, and the other end is connected with the lower end of the front positioning hydraulic cylinder, and the upper end of the front positioning hydraulic cylinder is fixed to the lower side of the frame , The rear side of the front positioning hydraulic cylinder is provided with a front lifting hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the front lifting hydraulic cylinder is connected to the middle of the front transmission lever arm; the rear rail steel wheel assembly It includes a rear positioning hydraulic cylinder, a rear lifting hydraulic cylinder, a rear rail rigid wheel set, a rear rail steel wheel set axle, and a rear transmission lever arm. The rear rail steel wheel set includes two rear rail steel wheels, respectively Connected to the two ends of the rear rail rigid wheel set axle, one end of the rear transmission lever arm is connected to the rear rail rigid wheel set axle, the other end is connected to the lower end of the rear positioning hydraulic cylinder, and the upper end of the rear positioning hydraulic cylinder is fixed to On the lower side of the frame, the rear side of the rear positioning hydraulic cylinder is provided with a rear lift hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the rear lift hydraulic cylinder is connected to the middle of the rear transmission lever arm.
本实用新型还具有如下优选的技术方案:The utility model also has the following preferred technical solutions:
所述的一种免转运直灌注的道床混凝土浇筑罐车还包括转向机构,所述的转向机构包括转向器和转向固定架,所述的前轮组与转向固定架相连,所述的转向固定架固定于车架的下侧,所述的转向器的输出端连接有转向摇臂,转向摇臂的外端连接有转向直拉杆的一端,转向直拉杆的另一端连接左梯形臂的一端,所述的前轮组包括前左轮和前右轮,左梯形臂与前左轮相连,且左梯形臂的另一端与转向横拉杆的左端相连,转向横拉杆的右端连接右梯形臂的一端,右梯形臂与所述的前右轮相连,相连的转向摇臂、转向直拉杆、左梯形臂、转向横拉杆、右梯形臂构成转向连杆结构;所述的转向摇臂还与一液压装置的液压阀相连,所述的液压装置与一缩紧油缸相连,且锁紧油缸的输出端连接至转向直拉杆和左梯形臂的连接处,当转向摇臂运动时能同步带动所述的液压阀启闭,从而控制缩紧油缸的输出端伸缩,所述的液压阀还与一控制继电器相连,所述控制继电器用于控制所述的液压阀。The track-bed concrete pouring tank car with no transfer and direct pouring further includes a steering mechanism, the steering mechanism includes a steering gear and a steering fixing frame, the front wheel set is connected to the steering fixing frame, and the steering fixing frame Fixed on the lower side of the frame, the output end of the steering gear is connected with a steering rocker arm, the outer end of the steering rocker arm is connected with one end of the steering straight rod, and the other end of the steering straight rod is connected with one end of the left trapezoidal arm, so The front wheel set includes a front left wheel and a front right wheel. The left trapezoidal arm is connected to the front left wheel, the other end of the left trapezoidal arm is connected to the left end of the steering tie rod, and the right end of the steering tie rod is connected to one end of the right trapezoidal arm. The arm is connected with the front right wheel, and the connected steering rocker arm, the steering straight rod, the left trapezoidal arm, the steering tie rod, and the right trapezoidal arm constitute a steering linkage structure; the steering rocker arm is also connected to the hydraulic pressure of a hydraulic device. The valve is connected, the hydraulic device is connected with a shrinking cylinder, and the output end of the locking cylinder is connected to the connection between the steering straight rod and the left trapezoidal arm. When the steering rocker arm moves, it can synchronously drive the hydraulic valve to open. Closed, so as to control the expansion and contraction of the output end of the shrinking oil cylinder, the hydraulic valve is also connected with a control relay, and the control relay is used to control the hydraulic valve.
所述的液压装置包括液压泵和液压油罐,液压阀通过液压油管分别连接至液压泵、液压油罐、和缩紧油缸的两个进出油口。The hydraulic device includes a hydraulic pump and a hydraulic oil tank, and the hydraulic valve is respectively connected to the two oil inlet and outlet ports of the hydraulic pump, the hydraulic oil tank, and the shrinking oil cylinder through the hydraulic oil pipe.
所述的前左轮和所述的前右轮分别通过转向节转动连接于所述的转向固定架的上侧。The front left wheel and the front right wheel are respectively connected to the upper side of the steering fixed frame through a steering knuckle.
所述的转向器与所述的转向传动轴相连,所述的转向传动轴通过转向万向节连接转向轴后连接至转向盘。The steering gear is connected with the steering transmission shaft, and the steering transmission shaft is connected to the steering wheel after being connected to the steering shaft through a steering universal joint.
所述的前轨行刚轮组轮轴的两端分别设有所述的前定位液压缸、前升降液压缸、及前传动力臂。The two ends of the wheel axle of the front rail rigid wheel set are respectively provided with the front positioning hydraulic cylinder, the front lifting hydraulic cylinder, and the front transmission lever arm.
所述的后轨行刚轮组轮轴的两端分别设有所述的后定位液压缸、后升降液压缸、及后传动力臂。Both ends of the axle of the rear rail rigid wheel set are respectively provided with the rear positioning hydraulic cylinder, the rear lifting hydraulic cylinder, and the rear transmission lever arm.
所述的前轮组和后轮组采用空心充气轮胎。The front wheel set and the rear wheel set adopt hollow pneumatic tires.
所述的搅拌结构设置于车架上侧,包括供水装置、液压系统、搅拌罐、进料装置、扶梯、出料装置。The agitating structure is arranged on the upper side of the frame and includes a water supply device, a hydraulic system, a mixing tank, a feeding device, an escalator, and a discharging device.
所述的搅拌罐采用钢板进行焊接制成,内部设有螺旋叶片。The said mixing tank is made by welding steel plates and is provided with spiral blades inside.
实用新型的有益效果The beneficial effects of utility models
本实用新型同现有技术相比,组合结构简单可行,易于安装与拆卸,其优点在于:Compared with the prior art, the combined structure of the utility model is simple and feasible, easy to install and disassemble, and its advantages are:
1、采用多轮组结构,能转换行走轮组以实现在公路、标准正线轨道、隧道管壁、由调轨支架支立的轨排上的正常行走。1. It adopts a multi-wheel group structure, which can convert the walking wheel group to realize normal walking on highways, standard mainline tracks, tunnel walls, and rail rows supported by rail adjustment brackets.
2、能够通过罐车直接将特定方量的混凝土从下料口运送至混凝土浇筑作业面直接浇筑,免去传统斗装浇筑工艺和混凝土泵送中诸多繁杂工序。2. It can directly transport a specific amount of concrete from the discharge port to the concrete pouring work surface by the tanker, eliminating the traditional bucket pouring technology and many complicated procedures in concrete pumping.
3、相比斗装浇筑和混凝土泵送,大量节省施工中所需的人员,降低劳动强度,减少项目施工成本。3. Compared with bucket pouring and concrete pumping, it saves a lot of personnel required in construction, reduces labor intensity, and reduces project construction costs.
附图说明Description of the drawings
图1a为一实施方式中道床混凝土浇筑罐车整体示意图;Figure 1a is an overall schematic diagram of a track bed concrete pouring tanker in an embodiment;
图1b为一实施方式中道床混凝土浇筑罐车右视图;Figure 1b is a right side view of a track bed concrete pouring tanker in an embodiment;
图2为一实施方式中道床混凝土浇筑罐车隧道管片行走正视图;Figure 2 is a front view of the tunnel segment traveling of the track bed concrete pouring tanker in one embodiment;
图3a为一实施方式中道床混凝土浇筑罐车正线轨道行走正视图;Figure 3a is a front view of the main track of the track bed concrete pouring tanker in one embodiment;
图3b为一实施方式中道床混凝土浇筑罐车正线轨道行走右视图;Figure 3b is a right side view of the main track of the track bed concrete pouring tanker in one embodiment;
图4a为一实施方式中道床混凝土浇筑罐车前后升降的轨行钢轮组的结构正视图;Fig. 4a is a front view of the structure of the rail steel wheel set that is raised and lowered back and forth in the ballast bed concrete pouring tanker in an embodiment;
图4b为一实施方式中道床混凝土浇筑罐车前轨行钢轮组的左视图;Figure 4b is a left side view of the front rail steel wheel set of the track bed concrete pouring tank car in one embodiment;
图4c为一实施方式中道床混凝土浇筑罐车前轨行钢轮组的右视图;Figure 4c is a right side view of the front rail steel wheel set of the track bed concrete pouring tank car in one embodiment;
图5为一实施方式中道床混凝土浇筑罐车前轮组转向机构简化视图;Figure 5 is a simplified view of the steering mechanism of the front wheel set of the track bed concrete pouring tanker in one embodiment;
图中:1-1.轨行钢轮;1-2.车身;1-3.前轮组;1-4.车架;1-5.供水装置;1-6.液压系统;1-7.搅拌罐;1-8.升降液压缸;1-9.进料装置;1-10.扶梯;1-11.出料装置;1-12.后轮组;3-1.前轨行钢轮组;3-2.后轨行钢轮组;3-3地铁正线轨道;4-1.前定位液压缸;4-2.前升降液压缸;4-3.后升降液压缸;4-4.后定位液压缸;4-5.后传动力臂;4-6.前传动力臂;4-7.轮轴;4-8.地铁正线轨道;5-1.前左轮;5-2.左梯形臂;5-3.转向节臂;5-4.转向直拉杆;5-5.转向摇臂;5-6.转向盘;5-7.转向轴;5-8.转向万向节;5-9.转向传动轴;5-10.转向器;5-11.液压阀;5-12.控制继电器;5-13.液压油管;5-14.液压泵;5-15.锁紧油缸;5-16.液压油罐;5-17.转向固定架;5-18.转向横拉杆;5-19.右梯形臂;5-20.前右轮。In the picture: 1-1. Rail steel wheels; 1-2. Body; 1-3. Front wheel set; 1-4. Frame; 1-5. Water supply device; 1-6. Hydraulic system; 1-7 .Mixing tank; 1-8. Lifting hydraulic cylinder; 1-9. Feeding device; 1-10. Escalator; 1-11. Discharging device; 1-12. Rear wheel set; 3-1. Front rail steel Wheel set; 3-2. Rear track steel wheel set; 3-3 Metro main line track; 4-1. Front positioning hydraulic cylinder; 4-2. Front lifting hydraulic cylinder; 4-3. Rear lifting hydraulic cylinder; 4 -4. Rear positioning hydraulic cylinder; 4-5. Rear transmission lever arm; 4-6. Front transmission lever arm; 4-7. Wheel axle; 4-8. Metro main track; 5-1. Front left wheel; 5-2 .Left trapezoidal arm; 5-3. Knuckle arm; 5-4. Steering straight rod; 5-5. Steering rocker arm; 5-6. Steering wheel; 5-7. Steering shaft; 5-8. Steering universal Section; 5-9. Steering drive shaft; 5-10. Steering gear; 5-11. Hydraulic valve; 5-12. Control relay; 5-13. Hydraulic tubing; 5-14. Hydraulic pump; 5-15. Lock Tightening cylinder; 5-16. Hydraulic oil tank; 5-17. Steering fixed frame; 5-18. Steering tie rod; 5-19. Right trapezoidal arm; 5-20. Front right wheel.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明,这种装置的结构和原理对本专业的人来说是非常清楚的。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。The following is a further description of the present utility model in conjunction with the accompanying drawings. The structure and principle of this device are very clear to those in the field. It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not used to limit the present utility model.
在本实施方式中,参见图1a-图1b,本设计主要由以下2个子系统组成,分别是搅拌结构和底盘结构,其中搅拌结构包含搅拌罐、液压装置、减速装置、供水装置、进出料装置、电控装置、前后支架、扶梯等,底盘结构包含车身、车架、发动机、变速箱、前轮组、转向架、后轮组、定位液压缸、升降液压缸、轨行钢轮等结构。其中搅拌结构主要用于在运送混凝土和作业时不断将混凝土进行混合搅拌,防止混凝土产生离析,底盘结构主要为设备提供行走动力,根据不同的作业环境,可适应公路、地铁隧道管片、地铁正线轨道、经调轨架设好的轨排等工况路面上的正常作业。In this embodiment, referring to Figure 1a-Figure 1b, this design is mainly composed of the following two subsystems, namely a mixing structure and a chassis structure. The mixing structure includes a mixing tank, a hydraulic device, a deceleration device, a water supply device, and a feeding and discharging device. , Electronic control device, front and rear supports, escalators, etc. The chassis structure includes the body, frame, engine, gearbox, front wheel set, bogie, rear wheel set, positioning hydraulic cylinder, lifting hydraulic cylinder, rail steel wheels and other structures. Among them, the mixing structure is mainly used to continuously mix and mix the concrete during concrete transportation and operation to prevent segregation of the concrete. The chassis structure mainly provides driving power for the equipment. According to different operating environments, it can be adapted to roads, subway tunnels, and subways. The normal operation on the road surface under working conditions such as the line track and the rail row erected by the adjusted track.
搅拌结构中搅拌罐根据城市轨道交通运行环境等限界条件,采用耐磨耐腐蚀的薄钢板焊接而成,内壁焊有两组螺旋叶片,通过前后支架支撑固定在底盘系统上,可以运送特定混凝土量,并保证运输过程中不发生离析现象,运送过程中搅拌罐通过取力装置从底盘系统中的发动机将动力导出,带动液压装置中的液压泵和马达先把机械能转化为液压能,再转化为机械能,经减速装置调节搅拌罐转动转速和力矩,对混凝土进行混合搅拌,这与现有的混凝土罐车的结构是相似的。The mixing tank in the mixing structure is welded with wear-resistant and corrosion-resistant thin steel plates according to the boundary conditions of the urban rail transit operating environment. The inner wall is welded with two sets of spiral blades, which are fixed on the chassis system by the front and rear brackets, and can transport a specific amount of concrete , And ensure that segregation does not occur during transportation. During transportation, the mixing tank uses the power take-off device to export the power from the engine in the chassis system, and drives the hydraulic pump and motor in the hydraulic device to first convert the mechanical energy into hydraulic energy, and then into With mechanical energy, the rotating speed and torque of the mixing tank are adjusted by the decelerating device to mix and mix the concrete, which is similar to the structure of the existing concrete tanker.
底盘结构以车架为载体,并且车身、发动机、变速箱、前后轮组、油箱、水箱、侧护栏、追尾护栏、挡泥板等依次布置在车架上,动力经发动机、变速箱、万向节驱动后轮组行进,在所述的车架的下侧设置有前轮组和后轮组,且在所述的前轮组前侧还设有前轨行钢轮组件,所述的后轮组后侧还设有后轨行钢轮组件,通过设置两套轮组实现轮胎行走和钢轮行走,可以实现道床混凝土浇筑罐车在公路、隧道管壁、标准正线轨道、未浇筑混凝土的调轨支架支撑的轨排上正常行走。在作业时,通过底盘结构转换不同的走行轮组在特定工况路面上行走将混凝土运送至施工作业面内,通过搅拌系统将混凝土倾倒在作业面上,经过12小时混凝土凝固过后,可继续下一步工序。其中前、后轨行钢轮组件利用杠杆原理通过两套液压缸的同步伸缩实现轨行钢轮的升降和下沉,并通过机械转向和液压结构的同步操作完成转向机构的锁定和解除状态。The chassis structure takes the frame as the carrier, and the body, engine, gearbox, front and rear wheel sets, fuel tank, water tank, side guardrail, rear-end guardrail, mudguard, etc. are arranged in sequence on the frame, and the power is transmitted through the engine, gearbox, and universal The rear wheel set is driven by section, the front wheel set and the rear wheel set are arranged on the lower side of the frame, and the front rail steel wheel assembly is also arranged on the front side of the front wheel set. The rear side of the wheel set is also equipped with a rear rail steel wheel assembly. By setting two sets of wheel sets to achieve tire walking and steel wheel walking, it can be realized that the track bed concrete pouring tank truck can be used on highways, tunnel walls, standard main track, and unpoured concrete. Walk normally on the rail row supported by the rail bracket. During operation, the chassis structure is used to convert different walking wheels to travel on the road under specific conditions to transport the concrete to the construction work surface, and the concrete is poured on the work surface through the mixing system. After 12 hours of concrete solidification, it can continue to drop. One step process. The front and rear rail steel wheel assemblies use the lever principle to realize the lifting and sinking of the rail steel wheels through the synchronous expansion and contraction of two sets of hydraulic cylinders, and complete the locking and unlocking states of the steering mechanism through the synchronous operation of mechanical steering and hydraulic structure.
实施例1Example 1
道床混凝土浇筑罐车以底盘结构为基础,搭载搅拌结构,底盘结构以车架为载体,装载有轨行钢轮组件、车身、前轮组、供水装置、液压系统、搅拌罐、定位液压缸、升降液压缸、传动力臂、进料装置、扶梯、出料装置、后轮组。前轮组、后轮组通过弹簧钢板悬挂于车架上并通过螺栓连接固定,当定位液压缸抬升后,轨行钢轮组离地,前后轮组接触地面时,可适应公路上正常行驶,直接在城市公路上运送混凝土。搅拌结构以车架为载体,结合供水装置、液压系统、搅拌罐、进料装置、扶梯、出料装置等结构,搅拌罐 采用耐磨耐腐蚀材料的薄钢板进行焊接,内部含有两轮螺旋叶片,其容量根据现有地铁道床混凝土浇筑工艺设计为6方,通过从车身下的发动机获取动力,驱动液压泵和液压马达,带动搅拌罐进行转动,通过电控装置对内部的混凝土进行混合搅拌、倾倒出料。The track bed concrete pouring tanker is based on the chassis structure, equipped with a mixing structure. The chassis structure uses the frame as the carrier, loaded with rail steel wheel components, body, front wheel set, water supply device, hydraulic system, mixing tank, positioning hydraulic cylinder, and lifting Hydraulic cylinder, transmission arm, feeding device, escalator, discharging device, rear wheel set. The front wheel set and the rear wheel set are suspended on the frame by spring steel plates and fixed by bolts. When the positioning hydraulic cylinder is lifted, the rail steel wheel set is off the ground, and the front and rear wheel sets can be adapted to normal driving on the road when they touch the ground. Transport concrete directly on city highways. The mixing structure uses the frame as the carrier, combined with the water supply device, hydraulic system, mixing tank, feeding device, escalator, discharge device and other structures. The mixing tank is welded with thin steel plates made of wear-resistant and corrosion-resistant materials, and contains two spiral blades inside. Its capacity is designed to be 6 squares according to the existing subway track bed concrete pouring process. By obtaining power from the engine under the body, driving the hydraulic pump and hydraulic motor to drive the mixing tank to rotate, the internal concrete is mixed and stirred through the electronic control device. Pour out the material.
前后轨行钢轮组的轮距结合公路、隧道管壁、地铁正线轨道的环境特点,以地铁正线轨道的钢轨内侧轨距1435mm为参考设计,前后轮组的轴距考虑道床混凝土浇筑罐车重心、承重特点以及轮组、工作场地受力情况设计。当道床混凝土浇筑罐车在隧道管壁上行驶时,定位液压缸处于抬升状态,轨行钢轮离地,前轮组、后轮组接触隧道管壁,能够维持在装运混凝土情况下行进在隧道管壁上的平衡状态,如图2所示。当道床混凝土浇筑罐车在地铁正线轨道或由调轨支架支撑的轨排上行驶时,锁定前轮组的转向架结构,定位液压缸处于下沉状态,轨行钢轮接触钢轨,前轨行钢轮组、后轨行钢轮组接触钢轨,并作为主要承重轮组,能够维持在装运混凝土情况下行进在正线轨道上的平衡状态,如图3a-图3b所示。The wheelbase of the front and rear track steel wheel sets is combined with the environmental characteristics of roads, tunnel walls, and subway mainline tracks. The inner gauge of the subway mainline track is 1435mm as a reference design. The wheelbases of the front and rear wheel sets consider the track bed concrete pouring tanker. The design of the center of gravity, load-bearing characteristics and the force situation of the wheel group and the work site. When the track bed concrete pouring tanker is running on the tunnel wall, the positioning hydraulic cylinder is in an elevated state, the rail steel wheels are off the ground, and the front and rear wheels are in contact with the tunnel wall, which can maintain the concrete loading condition and travel in the tunnel tube. The equilibrium state on the wall is shown in Figure 2. When the track bed concrete pouring tank car is running on the main line of the subway or the rail row supported by the rail bracket, the bogie structure of the front wheel group is locked, the hydraulic cylinder is positioned in a sinking state, the rail steel wheel contacts the rail, and the front rail moves The steel wheel group and the rear rail travel steel wheel group contact the rails and act as the main load-bearing wheel group, which can maintain the equilibrium state of traveling on the main track under the condition of loading concrete, as shown in Figure 3a-Figure 3b.
结合图4a-图4c所示,轨行钢轮组件包括前轨行钢轮组件和后轨行钢轮组件,其结构大致是相同的,均通过升降液压缸和定位液压缸在竖直方向上的伸缩实现轨行钢轮组件的升降,并通过传动力臂作为杠杆以便于实现其升降,区别在于,后轨行钢轮组件与车辆的发动机连接并能受发动机的驱动,而前轨行钢轮组件并不与发动机相连。例如,后轨行钢轮组件可以通过皮带与后轮组的转动轴相连,从而实现与发动机的间接相连;又或者,后轨行钢轮组件的转动轴可以通过皮带或其他的传动结构直接与发动机的输出轴相连,并能在发动机的带动下转动。其中,所述的前轨行钢轮组件包括前定位液压缸、前升降液压缸、前轨行刚轮组、前轨行钢轮组轮轴及前传动力臂,所述的前轨行钢轮组包括两个前轨行钢轮,分别连接于前轨行刚轮组轮轴的两端,所述的前传动力臂一端与前轨行刚轮组轮轴相连,另一端与前定位液压缸的下端相连,前定位液压缸的上端固定于车架的下侧,所述的前定位液压缸的后侧设有上端固定于车架的下侧的前升降液压缸,前升降液压缸的下端连接至前传动力臂的中部;同样地,所述的后轨行钢轮组件包括后定位液压缸、后升降液压缸、后轨行刚轮组、后轨行钢轮组轮轴及后传动力臂,所述的后轨行钢轮组包括两个后轨行钢轮,分别连接于后轨行刚轮组轮轴的两端,所述的后传动力臂一端与后轨行刚轮组轮轴相连,另一端与后定位液压缸的下端相连,后定位液压缸的上端固定于车架的下侧,所述的后定位液压缸的后侧设有上端固定于车架的下侧的后升降液压缸,后升降液压缸的下端连接至后传动力臂的中部。As shown in Figure 4a-Figure 4c, the railroad steel wheel assembly includes a front railroad steel wheel assembly and a rear railroad steel wheel assembly. The structure is roughly the same, and both of them are in the vertical direction through the lifting hydraulic cylinder and the positioning hydraulic cylinder. The expansion and contraction realizes the lifting of the rail steel wheel assembly, and the transmission lever is used as a lever to achieve its lifting. The difference is that the rear rail steel wheel assembly is connected to the engine of the vehicle and can be driven by the engine, while the front rail steel wheel assembly is connected to and driven by the engine. The wheel assembly is not connected to the engine. For example, the rear rail steel wheel assembly can be connected to the rotating shaft of the rear wheel set through a belt, thereby realizing an indirect connection with the engine; or, the rotating shaft of the rear rail steel wheel assembly can be directly connected to the engine through a belt or other transmission structure. The output shaft of the engine is connected and can rotate under the drive of the engine. Wherein, the front rail traveling steel wheel assembly includes a front positioning hydraulic cylinder, a front lifting hydraulic cylinder, a front rail traveling rigid wheel set, a front rail traveling steel wheel set axle, and a front transmission lever arm. It comprises two front rail steel wheels, respectively connected to the two ends of the front rail rigid wheel set axle, one end of the front transmission lever arm is connected with the front rail rigid wheel set axle, and the other end is connected with the lower end of the front positioning hydraulic cylinder , The upper end of the front positioning hydraulic cylinder is fixed to the lower side of the frame, the rear side of the front positioning hydraulic cylinder is provided with a front lift hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the front lift hydraulic cylinder is connected to the front transmission The middle part of the power arm; similarly, the rear rail steel wheel assembly includes a rear positioning hydraulic cylinder, a rear lifting hydraulic cylinder, a rear rail rigid wheel set, a rear rail steel wheel set axle, and a rear transmission lever arm. The rear rail steel wheel set includes two rear rail steel wheels, which are respectively connected to the two ends of the rear rail rigid wheel set axle. One end of the rear drive arm is connected to the rear rail rigid wheel set axle, and the other end Connected to the lower end of the rear positioning hydraulic cylinder, the upper end of the rear positioning hydraulic cylinder is fixed to the lower side of the frame, and the rear side of the rear positioning hydraulic cylinder is provided with a rear lifting hydraulic cylinder whose upper end is fixed to the lower side of the frame. The lower end of the lifting hydraulic cylinder is connected to the middle of the rear transmission lever arm.
当道床混凝土浇筑罐车采用轮胎行驶时,以轮胎作为整车的承重轮,定位液压缸向上缩进以调整轮组位置,且升降液压缸向上紧缩,前轨行轮组、后轨行轮组抬升;当道床混凝土浇筑罐车采用轨行钢轮行驶时,以钢轮和轮胎同时作为整车的主要承重轮,而后锁定前轮组的转向架,定位液压缸向下伸展调整轮组位置,升降液压缸向下伸展,前轨行钢轮组、后轨行钢轮组下沉,当钢轮接触钢轨轨面,承受整车重量时,此时轮胎同样承受整车重量,正常作业时,整车依靠轮胎与钢轨间的摩擦力行进。When the track bed concrete pouring tanker is running with tires, the tires are used as the load-bearing wheels of the whole vehicle, the positioning hydraulic cylinders retract upward to adjust the position of the wheel sets, and the lifting hydraulic cylinders are tightened upwards, and the front rail and rear rail wheels are raised. ; When the track bed concrete pouring tank car is driven by rail steel wheels, the steel wheels and tires are used as the main load-bearing wheels of the whole vehicle at the same time, and then the bogie of the front wheel group is locked, and the positioning hydraulic cylinder extends downward to adjust the wheel group position, and lift the hydraulic pressure. The cylinder extends downwards, and the front rail and rear rail wheels sink. When the steel wheels contact the rail surface and bear the weight of the entire vehicle, the tires also bear the weight of the entire vehicle. In normal operation, the entire vehicle Rely on the friction between the tire and the rail to travel.
并且,道床混凝土浇筑罐车在前轮组处还设有转向机构,由前左轮、前右轮分别通过转向节转动连接在转向固定架上,转向摇臂、转向直拉杆、左梯形臂、转向横拉杆、右梯形臂依次铰接构成转向连杆结构,并与车架底部的弹簧钢板悬挂通过U型螺栓连接固定。具体而言,所述的前轨行刚轮组轮轴的两端分别设有所述的前定位液压缸、前升降液压缸、及前传动力臂,所述的后轨行刚轮组轮轴的两端分别设有所述的后定位液压缸、后升降液压缸、及后传动力臂。所述的转向器与所述的转向传动轴相连,所述的转向传动轴通过转向万向节连接转向轴后连接至转向盘,所述的转向器的输出端连接有转向摇臂,转向摇臂的外端连接有转向直拉杆的一端,转向直拉杆的另一端连接左梯形臂的一端,所述的前轮组包括前左轮和前右轮,左梯形臂与前左轮相连,且左梯形臂的另一端与转向横拉杆的左端相连,转向横拉杆的右端连接右梯形臂的一端,右梯形臂与所述的前右轮相连,相连的转向摇臂、转向直拉杆、左梯形臂、转向横拉杆、右梯形臂构成转向连杆结构,所述的左梯形臂包括一左转向节臂段和由左转向节臂段末端向右延伸的直段,左转向节臂段中部通过螺栓连接于前左轮的转向节的上侧,所述的右梯形臂同样包括一右转向节臂段和由右转向节臂段向左延伸的直段,向左延伸的直段与转向横拉杆的右端铰接,向右延伸的直段与转向横拉杆的左端铰接,右转向节臂段中部通过螺栓连接于前右轮的转向节的上侧。In addition, the track bed concrete pouring tanker is also equipped with a steering mechanism at the front wheel set. The front left wheel and the front right wheel are respectively connected to the steering fixed frame through the steering knuckle. The steering rocker arm, the steering straight rod, the left trapezoidal arm, and the steering horizontal The tie rod and the right trapezoidal arm are hinged in turn to form a steering linkage structure, and are suspended from the spring steel plate at the bottom of the frame and fixed by U-bolts. Specifically, the two ends of the front rail rigid wheel set axle are respectively provided with the front positioning hydraulic cylinder, the front lifting hydraulic cylinder, and the front transmission lever arm, and the two rear rail rigid wheel set axles The ends are respectively provided with the rear positioning hydraulic cylinder, the rear lifting hydraulic cylinder, and the rear transmission lever arm. The steering gear is connected to the steering transmission shaft, the steering transmission shaft is connected to the steering wheel after the steering shaft is connected to the steering wheel through a steering universal joint, and the output end of the steering gear is connected with a steering rocker arm, and the steering shaft is connected to the steering wheel. The outer end of the arm is connected with one end of the steering straight rod, and the other end of the steering straight rod is connected with one end of the left trapezoidal arm. The front wheel set includes a front left wheel and a front right wheel. The left trapezoidal arm is connected to the front left wheel, and the left trapezoidal arm is connected to the front left wheel. The other end of the arm is connected to the left end of the steering tie rod, the right end of the steering tie rod is connected to one end of the right trapezoidal arm, the right trapezoidal arm is connected to the front right wheel, the connected steering rocker arm, steering straight tie rod, left trapezoidal arm, The steering tie rod and the right trapezoidal arm constitute a steering linkage structure. The left trapezoidal arm includes a left steering knuckle arm section and a straight section extending to the right from the end of the left steering knuckle arm section. The middle of the left steering knuckle arm section is connected by bolts On the upper side of the steering knuckle of the front left wheel, the right trapezoidal arm also includes a right steering knuckle arm section and a straight section extending to the left from the right steering knuckle arm section, a straight section extending to the left and the right end of the steering tie rod Articulated, the straight section extending to the right is articulated with the left end of the steering tie rod, and the middle of the right steering knuckle arm section is connected to the upper side of the steering knuckle of the front right wheel by bolts.
所述的转向摇臂还与一液压装置的液压阀相连,所述的液压装置与一缩紧油缸相连,且锁紧油缸的输出端连接至转向直拉杆和左梯形臂的连接处,当转向摇臂运动时能同步带动所述的液压阀启闭,从而控制缩紧油缸的输出端伸缩,所述的液压阀还与一控制继电器相连,所述控制继电器用于控制所述的液压阀。具体而言,所述的液压装置包括液压泵和液压油罐,液压阀通过若干液压油管分别连接至液压泵、液压油罐、和缩紧油缸的两个进出油口。The steering rocker arm is also connected to a hydraulic valve of a hydraulic device, the hydraulic device is connected to a shrinking oil cylinder, and the output end of the locking oil cylinder is connected to the connection between the steering straight rod and the left trapezoidal arm. When the rocker arm moves, the hydraulic valve can be opened and closed synchronously to control the expansion and contraction of the output end of the shrinking oil cylinder. The hydraulic valve is also connected with a control relay, and the control relay is used to control the hydraulic valve. Specifically, the hydraulic device includes a hydraulic pump and a hydraulic oil tank, and the hydraulic valve is respectively connected to the two oil inlet and outlet ports of the hydraulic pump, the hydraulic oil tank, and the shrinking oil cylinder through a plurality of hydraulic oil pipes.
如图5所示,当转向盘旋转时,依次通过转向轴、转向万向节、转向传动轴、转向器带动转向摇臂运动,并通过转向摇臂的摆动控制液压阀实现锁紧油缸的伸缩变化,从而实现转向直拉杆对前左轮的角度摆动,从而使整个前轮组发生偏转。例如,转向摇臂向左摆动时,触发液压阀动作,使得锁紧油缸带动转向直拉杆上端向右运动,从而实现前轮组的左转;转向摇臂向右摆动时,触发液压阀动作,使得锁紧油缸带动转向直拉杆上端向左运动,从而实现前轮组的右转。而当当道床混凝土浇筑罐车采用轨行钢轮行驶时,首先需要将前轮组的转向架锁定,即司机通过车身操作室中的按钮通过控制继电器将车架上固定的锁紧油缸锁定,使得转向节臂固定,转向盘无法通过转动控制左右车轮的偏转,前轮组的转向机构处于锁死状态。反之,可通过车身操作室按钮和控制继电器解除前轮组的锁定状态。As shown in Figure 5, when the steering wheel rotates, the steering shaft, the steering universal joint, the steering transmission shaft, and the steering gear are used to drive the steering rocker arm to move, and the swing of the steering rocker arm controls the hydraulic valve to achieve the expansion and contraction of the locking cylinder Change, so as to realize the angle swing of the steering straight rod to the front left wheel, so that the entire front wheel set is deflected. For example, when the steering rocker arm swings to the left, the hydraulic valve is triggered, so that the locking cylinder drives the upper end of the steering rod to move to the right, thereby realizing the left turn of the front wheel set; when the steering rocker arm swings to the right, the hydraulic valve is triggered to act. The locking cylinder drives the upper end of the steering straight rod to move to the left, thereby realizing the right turn of the front wheel set. When the track bed concrete pouring tanker uses rail-mounted steel wheels to drive, the front wheel set bogie needs to be locked first, that is, the driver locks the fixed locking cylinder on the frame through the control relay through the button in the body operating room to make the steering The joint arm is fixed, the steering wheel cannot control the deflection of the left and right wheels by turning, and the steering mechanism of the front wheel set is in a locked state. On the contrary, the lock state of the front wheel set can be released through the button of the body operating room and the control relay.
实施例2Example 2
当道床混凝土浇筑罐车在公路上行驶时,通过定位液压缸、升降液压缸使轨行钢轮组处于抬升状态, 轨行钢轮离地,前轮组、后轮组接触地面,在设备进入工作场地时,利用自带动力和公路行走用的空心轮胎,可以直接进场作业、转场运输。When the track bed concrete pouring tanker is running on the highway, the rail steel wheel set is lifted by positioning the hydraulic cylinder and the lifting hydraulic cylinder. The rail steel wheel is off the ground, and the front wheel and the rear wheel are in contact with the ground. On the site, the use of self-contained power and hollow tires for road travel can directly enter the site for operations and transfer transportation.
当道床混凝土浇筑罐车在隧道管壁上行驶时,通过定位液压缸、升降液压缸使轨行钢轮组处于抬升状态,轨行钢轮离地,前轮组、后轮组接触地面,设备从下料口的送料导管接料,将混凝土从进料装置装入搅拌罐,控制搅拌罐不断转动,防止内部混凝土离析、凝固,通过倒行进车的方式从下料口位置行驶至混凝土浇筑作业面,行进过程需要不断微调行驶方向,以保持整车平衡状态,利用出料装置进行放料浇筑,直到浇筑完成,设备退车回到下料口重新进行接料,不断依次循环。When the track bed concrete pouring tanker is running on the tunnel wall, the rail steel wheel set is lifted by positioning the hydraulic cylinder and the lifting hydraulic cylinder. The rail steel wheel is lifted off the ground, and the front and rear wheels touch the ground. The feeding pipe of the feeding port receives the material, loads the concrete from the feeding device into the mixing tank, and controls the continuous rotation of the mixing tank to prevent the internal concrete from segregating and solidifying. It travels from the position of the discharge port to the concrete pouring surface by means of a reverse carriage. During the traveling process, it is necessary to continuously fine-tune the driving direction to maintain the balance of the whole vehicle. The discharge device is used for discharging and pouring until the pouring is completed, and the equipment returns to the unloading port to re-receive materials, continuously looping in turn.
当道床混凝土浇筑罐车在地铁正线轨道或由调轨支架支撑的轨排上行驶时,司机控制操作室中的按钮,通过控制继电器实现,通过锁紧油缸锁死前轮组转向架机构,通过定位液压缸、升降液压缸使轨行钢轮组处于下沉状态,轨行钢轮接触钢轨,前轮组、后轮组接触钢轨,作业顺序同设备在隧道管壁上行走相同,正常作业时设备直接沿钢轨铺设方向前进,不需要考虑转向调整等问题,且行进速度更快。When the track bed concrete pouring tank car is driving on the main line of the subway or the rail row supported by the rail adjustment bracket, the driver controls the button in the operating room, which is realized through the control relay, and the front wheel group bogie mechanism is locked through the locking cylinder. Position the hydraulic cylinder and the lifting hydraulic cylinder to make the rail steel wheel set in a sinking state, the rail steel wheel touches the rail, the front wheel set and the rear wheel set touch the rail, the operation sequence is the same as that of the equipment walking on the tunnel wall, during normal operation The equipment advances directly along the laying direction of the rail, without considering issues such as steering adjustment, and the traveling speed is faster.

Claims (10)

  1. 一种免转运直灌注的道床混凝土浇筑罐车,包括搅拌结构和底盘结构,所述的底盘结构包括车架,所述的车架的下侧设置有前轮组和后轮组,其特征在于所述的前轮组前侧还设有前轨行钢轮组件,所述的后轮组后侧还设有后轨行钢轮组件;A track bed concrete pouring tank car without transfer and direct pouring, comprising a mixing structure and a chassis structure. The chassis structure includes a frame. The lower side of the frame is provided with a front wheel group and a rear wheel group, which is characterized in that: The front side of the front wheel set is also provided with a front rail steel wheel assembly, and the rear side of the rear wheel set is also provided with a rear rail steel wheel assembly;
    所述的前轨行钢轮组件包括前定位液压缸、前升降液压缸、前轨行刚轮组、前轨行钢轮组轮轴及前传动力臂,所述的前轨行钢轮组包括两个前轨行钢轮,分别连接于前轨行刚轮组轮轴的两端,所述的前传动力臂一端与前轨行刚轮组轮轴相连,另一端与前定位液压缸的下端相连,前定位液压缸的上端固定于车架的下侧,所述的前定位液压缸的后侧设有上端固定于车架的下侧的前升降液压缸,前升降液压缸的下端连接至前传动力臂的中部;The front rail traveling steel wheel assembly includes a front positioning hydraulic cylinder, a front lifting hydraulic cylinder, a front rail traveling rigid wheel set, a front rail traveling steel wheel set axle, and a front transmission lever arm. The front rail traveling steel wheel set includes two Two front rail steel wheels are respectively connected to the two ends of the front rail rigid wheel set axle. One end of the front transmission lever arm is connected with the front rail rigid wheel set axle, and the other end is connected with the lower end of the front positioning hydraulic cylinder. The upper end of the positioning hydraulic cylinder is fixed to the lower side of the frame, the rear side of the front positioning hydraulic cylinder is provided with a front lifting hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the front lifting hydraulic cylinder is connected to the front transmission lever arm The middle of
    所述的后轨行钢轮组件包括后定位液压缸、后升降液压缸、后轨行刚轮组、后轨行钢轮组轮轴及后传动力臂,所述的后轨行钢轮组包括两个后轨行钢轮,分别连接于后轨行刚轮组轮轴的两端,所述的后传动力臂一端与后轨行刚轮组轮轴相连,另一端与后定位液压缸的下端相连,后定位液压缸的上端固定于车架的下侧,所述的后定位液压缸的后侧设有上端固定于车架的下侧的后升降液压缸,后升降液压缸的下端连接至后传动力臂的中部。The rear rail steel wheel assembly includes a rear positioning hydraulic cylinder, a rear lifting hydraulic cylinder, a rear rail rigid wheel set, a rear rail steel wheel set axle and a rear transmission lever arm, and the rear rail steel wheel set includes Two rear rail steel wheels are respectively connected to the two ends of the rear rail rigid wheel set axle, one end of the rear transmission lever is connected to the rear rail rigid wheel set axle, and the other end is connected to the lower end of the rear positioning hydraulic cylinder , The upper end of the rear positioning hydraulic cylinder is fixed to the lower side of the frame, the rear side of the rear positioning hydraulic cylinder is provided with a rear lifting hydraulic cylinder whose upper end is fixed to the lower side of the frame, and the lower end of the rear lifting hydraulic cylinder is connected to the rear The middle of the transmission arm.
  2. 如权利要求1所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于还包括转向机构,所述的转向机构包括转向器和转向固定架,所述的前轮组与转向固定架相连,所述的转向固定架固定于车架的下侧,所述的转向器的输出端连接有转向摇臂,转向摇臂的外端连接有转向直拉杆的一端,转向直拉杆的另一端连接左梯形臂的一端,所述的前轮组包括前左轮和前右轮,左 梯形臂与前左轮相连,且左梯形臂的另一端与转向横拉杆的左端相连,转向横拉杆的右端连接右梯形臂的一端,右梯形臂与所述的前右轮相连,相连的转向摇臂、转向直拉杆、左梯形臂、转向横拉杆、右梯形臂构成转向连杆结构;The track bed concrete pouring tank car with no transfer and direct pouring according to claim 1, characterized by further comprising a steering mechanism, said steering mechanism comprising a steering gear and a steering fixing frame, and the front wheel set and the steering fixing frame The steering fixed frame is fixed on the lower side of the frame, the output end of the steering gear is connected with a steering rocker arm, the outer end of the steering rocker arm is connected with one end of the steering straight rod, and the other end of the steering straight rod Connected to one end of the left trapezoidal arm, the front wheel set includes a front left wheel and a front right wheel, the left trapezoidal arm is connected with the front left wheel, and the other end of the left trapezoidal arm is connected with the left end of the steering tie rod, and the right end of the steering tie rod is connected One end of the right trapezoidal arm, the right trapezoidal arm is connected with the front right wheel, and the connected steering rocker arm, steering straight tie rod, left trapezoidal arm, steering cross tie rod, and right trapezoidal arm constitute a steering linkage structure;
    所述的转向摇臂还与一液压装置的液压阀相连,所述的液压装置与一缩紧油缸相连,且锁紧油缸的输出端连接至转向直拉杆和左梯形臂的连接处,当转向摇臂运动时能同步带动所述的液压阀启闭,从而控制缩紧油缸的输出端伸缩,所述的液压阀还与一控制继电器相连,所述控制继电器用于控制所述的液压阀。The steering rocker arm is also connected to a hydraulic valve of a hydraulic device, the hydraulic device is connected to a shrinking oil cylinder, and the output end of the locking oil cylinder is connected to the connection between the steering straight rod and the left trapezoidal arm. When the rocker arm moves, the hydraulic valve can be opened and closed synchronously to control the expansion and contraction of the output end of the shrinking oil cylinder. The hydraulic valve is also connected with a control relay, and the control relay is used to control the hydraulic valve.
  3. 如权利要求2所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的液压装置包括液压泵和液压油罐,液压阀通过液压油管分别连接至液压泵、液压油罐、和缩紧油缸的两个进出油口。The track bed concrete pouring tank truck without transfer and direct pouring according to claim 2, wherein the hydraulic device includes a hydraulic pump and a hydraulic oil tank, and the hydraulic valve is connected to the hydraulic pump, the hydraulic oil tank, and the hydraulic oil tank through the hydraulic oil pipe. And tighten the two oil inlet and outlet ports of the oil cylinder.
  4. 如权利要求2所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的前左轮和所述的前右轮分别通过转向节转动连接于所述的转向固定架的上侧。The track bed concrete pouring tank wagon with no transfer and direct pouring according to claim 2, wherein the front left wheel and the front right wheel are respectively connected to the upper side of the steering fixed frame through a steering knuckle. .
  5. 如权利要求2所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的转向器与所述的转向传动轴相连,所述的转向传动轴通过转向万向节连接转向轴后连接至转向盘。The track bed concrete pouring tank car with no transfer and direct pouring according to claim 2, wherein the steering gear is connected to the steering drive shaft, and the steering drive shaft is connected to the steering shaft through a steering universal joint. Connect to the steering wheel.
  6. 如权利要求1所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的前轨行刚轮组轮轴的两端分别设有所述的前定位液压缸、前升降液压缸、及前传动力臂。The track bed concrete pouring tank car without transfer and direct pouring according to claim 1, characterized in that both ends of the wheel axle of the front rail rigid wheel set are respectively provided with the front positioning hydraulic cylinder and the front lifting hydraulic cylinder , And the front drive arm.
  7. 如权利要求1所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的后轨行刚轮组轮轴的两端分别设有所述的后定位液压缸、后升降液压缸、及后传动力臂。The track bed concrete pouring tank car without transfer and direct pouring according to claim 1, characterized in that both ends of the axle of the rear rail rigid wheel set are respectively provided with the rear positioning hydraulic cylinder and the rear lifting hydraulic cylinder , And the rear drive arm.
  8. 如权利要求1所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的前轮组和后轮组采用空心充气轮胎。The track-bed concrete pouring tanker with no-transport direct pouring according to claim 1, characterized in that the front wheel set and the rear wheel set use hollow pneumatic tires.
  9. 如权利要求1所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的搅拌结构设置于车架上侧,包括供水装置、液压系统、搅拌罐、进料装置、扶梯、出料装置。The track bed concrete pouring tanker with no transfer and direct pouring according to claim 1, characterized in that the mixing structure is arranged on the upper side of the frame, and includes a water supply device, a hydraulic system, a mixing tank, a feeding device, an escalator, Discharge device.
  10. 如权利要求9所述的一种免转运直灌注的道床混凝土浇筑罐车,其特征在于所述的搅拌罐采用钢板进行焊接制成,内部设有螺旋叶片。The track-bed concrete pouring tank truck with no transfer and direct pouring according to claim 9, characterized in that the mixing tank is made by welding steel plates, and spiral blades are arranged inside.
PCT/CN2020/083867 2019-10-23 2020-04-09 Track bed concrete pouring tank truck for direct pouring without transfer WO2021077688A1 (en)

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