WO2021077669A1 - Anti-explosion and anti-impact gradient composite damping material having negative poisson's ratio, and preparation method therefor - Google Patents

Anti-explosion and anti-impact gradient composite damping material having negative poisson's ratio, and preparation method therefor Download PDF

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WO2021077669A1
WO2021077669A1 PCT/CN2020/080327 CN2020080327W WO2021077669A1 WO 2021077669 A1 WO2021077669 A1 WO 2021077669A1 CN 2020080327 W CN2020080327 W CN 2020080327W WO 2021077669 A1 WO2021077669 A1 WO 2021077669A1
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fiber
layer
ratio
heterogeneous
negative poisson
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PCT/CN2020/080327
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French (fr)
Chinese (zh)
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马衍轩
李梦瑶
徐亚茜
朱鹏飞
段玉莹
赵家华
宋晓辉
马巧玲
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青岛理工大学
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Priority to KR1020227007132A priority Critical patent/KR102443727B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B15/00Layered products comprising a layer of metal
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    • B32B15/00Layered products comprising a layer of metal
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    • B32B15/00Layered products comprising a layer of metal
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B15/00Layered products comprising a layer of metal
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2571/00Protective equipment

Definitions

  • the invention belongs to the field of disaster prevention and mitigation and protection engineering materials, and relates to an anti-explosion and anti-impact material, and specifically relates to an anti-explosion and anti-impact negative Poisson's ratio gradient composite damping material and a preparation method thereof.
  • the anti-explosion and anti-impact negative Poisson's ratio gradient composite damping material can be applied to buildings such as high-speed train collisions, ship-car collisions, aircraft collisions, ballistic penetration, conventional weapon explosions, gas explosions, and underground integrated pipe gallery gas explosions, as well as traffic engineering Protection and other fields.
  • the invention patent ZL200610113399.X discloses "fiber-reinforced metal/ceramic laminated composite protective plate".
  • the invention provides a fiber-reinforced metal/ceramic layered composite protective plate, the protective plate has at least one metal layer/fiber layer/ceramic layer sandwich structure, the sandwich structure is at high temperature, through active casting Process, powder sintering process or active metal brazing process to weld the metal layer, fiber layer and ceramic layer together.
  • the protective plate has high hardness, good tear resistance, good toughness, light weight, good protection against high-speed projectile strikes, and can be widely used in body armor, armored vehicles and aircraft that require armor protection.
  • the composite material protection board described in the patent still has the following problems: (1) The parameters of the adjacent two layers of the sandwich structure are quite different, which is likely to cause the lack of tight connection and bonding between the layers when subjected to high-speed impact loads. Due to the low strength and the occurrence of delamination, the impact resistance cannot be well realized. (2) The performance of each layer is still insufficient to achieve a large absorption of impact energy. Under the action of high-speed projectiles or explosive shock waves, the effect of absorbing strong dynamic load energy is not ideal.
  • the present invention provides an anti-explosion and anti-impact gradient composite damping material with a significant negative Poisson's ratio effect and a preparation method thereof.
  • the design greatly improves its anti-explosion and impact resistance.
  • the anti-explosion and shock-resistant negative Poisson's ratio gradient composite damping material is composed of at least one layered unit structure of inner surface viscoelastic layer-inner rigid layer-middle elastic layer-outer surface high-strength layer.
  • An interface connection layer is provided between two adjacent layers of the composite damping material, and the interface connection layer is phenolic resin, bisphenol A type epoxy resin, silicone resin, alkyd resin, polyester One or more of resins.
  • the intermediate elastic layer includes a base material and a multi-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the matrix material is one or more of epoxy resin, phenolic resin, urea-formaldehyde resin, silicone resin, polyurethane and polyurea added with toughening agent.
  • the multi-stage heterogeneous fiber preform with negative Poisson's ratio effect has 1-4 layers, and the interlayer distance between adjacent multi-stage heterogeneous fiber preforms is 2mm-20mm.
  • the multi-stage heterogeneous fiber preform is formed by warp and weft plain weaving of several multi-stage heterogeneous fibers.
  • the multi-stage heterogeneous fiber is formed by winding multi-stage auxiliary fibers on the core fiber.
  • the core fiber is a low modulus fiber
  • the multi-stage auxiliary fiber is a high modulus fiber with different elastic moduli.
  • the distance between the core fibers of the adjacent multi-stage heterogeneous fibers is 2mm-50mm.
  • the elastic modulus of the low modulus fiber is 50MPa-50GPa; the elastic modulus of the high modulus fiber is ⁇ 50GPa.
  • the auxiliary fiber increases by 3°-15°, the helix angle of the N-th grade auxiliary fiber is 5-60°, and the N is 2-7.
  • the auxiliary fiber adopts a multi-level high-modulus fiber with a gradient distribution of helix angle and elastic modulus, which has excellent durability and high tensile strength, can inhibit the propagation of cracks when microcracks occur, and promote the internal stress of the matrix material It is evenly distributed to improve the compressive strength and impact resistance of the middle elastic layer.
  • the low modulus fiber has flexibility to improve the tensile, flexural and shear resistance of the fiber mesh fabric structure and the matrix material, and can fully play a role in preventing the rapid damage of the matrix material when macro cracks occur.
  • the preform When the multi-level heterogeneous fiber preform is impacted by a non-parallel external force, the preform tends to be in a straightened state due to the higher elastic modulus and lower elongation of the auxiliary fibers of each level in the preform; The modulus of elasticity is low and the elongation is greatly changed, which tends to be a spiral state.
  • the diameter of the core fiber is larger than the diameter of the auxiliary fiber.
  • the spiral fiber structure appears to widen in the transverse direction, while the fiber preform shows that the mesh warp and weft pores shrink.
  • the middle elastic body produces cracks, it not only maintains This improves the integrity of the intermediate elastic body and also improves the overall tear resistance and strong dynamic load resistance of the composite damping material.
  • the ratio of the modulus of elasticity of the Nth-level auxiliary fiber to the N-1th-level auxiliary fiber is 1.1-7.5, and N is 2-7;
  • the diameter ratio of the core fiber to the first-level auxiliary fiber is 1.5-2.5,
  • the diameter ratio of the core fiber to the N-th auxiliary fiber is 2.5-10.0, the helix angle of the N-th auxiliary fiber is 10-60°, and the N is 2-7.
  • the low modulus fiber is polyethylene fiber, polyvinyl alcohol fiber, polyvinyl formal fiber, polyvinyl chloride fiber, polypropylene fiber, polyacrylonitrile fiber, polyamide fiber, polyimide fiber, polyvinyl One or more of ester fibers, polyurethane fibers, cellulose fibers, polytetrafluoroethylene fibers, and polyphenylene sulfide fibers;
  • the high modulus fibers are aramid fibers, polybenzimidazole fibers, polybenzobis Oxazole fiber, polyarylate fiber, ultra-high molecular weight polyethylene fiber, glass fiber, carbon fiber, steel fiber, continuous basalt fiber, silicon carbide fiber, magnesium oxide fiber, alumina fiber, silica fiber, quartz fiber, silicic acid One or more of aluminum fiber, graphene fiber and boron fiber.
  • the inner surface viscoelastic layer is one or more of epoxy resin, phenolic resin, urea-formaldehyde resin, silicone resin, polyurethane and polyurea added with toughening agent.
  • the internal rigid layer is a ceramic material with an elastic modulus of 220GPa-460GPa, specifically one or more of silicon carbide, boron carbide, silicon nitride, boron nitride, aluminum nitride, aluminum oxide, and zirconia ceramics.
  • the outer high-strength layer is a metal layer with a plurality of internal recessed hole structures.
  • the inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected.
  • the concave angle ⁇ where the tops of the two regular six-sided terraces are connected is 120 degrees; the side length of the bottom hexagon of the regular six-sided terraces is a, and the side length d of the top hexagon of the regular six-sided terraces is 0.3a -0.7a, the height h of the inner concave hole is a-2.4a; the volume of a single inner concave hole is 100-1000 mm 3 .
  • the metal is one or more of aluminum, nickel, magnesium, titanium and their alloys. The design of the recessed hole structure greatly improves the storage modulus of the metal, thereby greatly improving its ability to resist and absorb the energy of explosive loads.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • the curing agent is one or more of polyamides, polyester resins, glycols, polyols, aromatic amines, and aliphatic amine curing agents;
  • the toughening agent is carboxylated nitrile rubber, poly One or more of vinyl butyral, polyethersulfone, and polyphenylene ether ketone.
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 0.1 of the mass of the matrix material %-5.0%, the mass ratio of the curing agent to the base material is 1.0:0.8-1.0:1.2, and the amount of the toughening agent is 5.0%-10.0% of the base material mass; and then the first stage prepared in step (a) The heterogeneous fiber embryo structure is immersed in it, heated to 50°C-80°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is one or more of titanate coupling agent, aluminate coupling agent, bimetal coupling agent and silane coupling agent;
  • the curing agent is polyamide, polyester resin, One or more of diols, polyols, aromatic amines, and aliphatic amine curing agents;
  • the toughening agent is carboxylated nitrile rubber, polyvinyl butyral, polyethersulfone, polyphenylene One or more of ether ketones.
  • step (c) Processing and preparation of N-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the N-level structure to obtain N-grade heterogeneous fiber structure, N is 2-7.
  • step (d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained N-stage heterogeneous fiber is woven into a warp-weft plain weave structure according to the warp and weft direction through a warp-weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until solidification is completed to obtain an N-grade heterogeneous fiber preform, with N being 2-7.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material of the present invention not only greatly improves the resistance to impact damage, but also can absorb high impact energy and avoid collisions.
  • the rigid impact force in the impact process causes injury to internal personnel, so as to achieve the maximum protection of personal safety, which has important social significance.
  • the outer high-strength layer is made of metal with an internal concave hole structure
  • the middle elastic layer is prefabricated with multi-stage heterogeneous fibers with negative Poisson's ratio effect
  • the inner surface viscoelastic layer is made of viscoelastic polymer materials; and the interface connection layer is set, and the gradient connection between the layers is realized by combining chemical processes, thereby greatly improving its anti-explosion and impact resistance.
  • the explosion-resistant and impact-resistant composite material of the present invention is additionally provided with an internal rigid layer.
  • the composite of the ceramic material and the fiber layer not only retains the high hardness, high rigidity and high elasticity of the ceramic itself. Modulus overcomes the brittleness of ceramic materials; when the impact load reaches the ceramic layer, it can effectively reduce the continuous impact of the impact load.
  • the impact resistance can be improved by 268.3 %, to achieve a substantial improvement in impact resistance.
  • the coupling agent is added to the resin to improve the interface structure of fiber and fiber, fiber and metal, ceramic, enhance the bonding force between various interfaces, and make the interface bond Mechanical properties such as strength are improved; at the same time, the addition of tougheners reduces the intermolecular force of the resin, improves the rigidity of the resin and increases its toughness, thereby improving the impact resistance of the resin while ensuring that the fiber layer has a certain degree of elasticity.
  • Figure 1 is a schematic diagram of the structure of a tertiary heterogeneous fiber, in which: a is the core fiber, b1 is the primary auxiliary fiber, b2 is the secondary auxiliary fiber, b3 is the tertiary auxiliary fiber, and ⁇ is the helix angle between the auxiliary fiber and the core fiber , D is the core fiber diameter, d is the auxiliary fiber diameter.
  • Figure 2 is a schematic diagram of the force and deformation of the tertiary heterogeneous fiber, in which: A1 is the front view of the tertiary heterogeneous fiber in the free initial state, A2 is the radial cross-sectional view of the tertiary heterogeneous fiber in the free initial state, and B1 is the maximum stress state 3.
  • A1 is the front view of the tertiary heterogeneous fiber in the free initial state
  • A2 is the radial cross-sectional view of the tertiary heterogeneous fiber in the free initial state
  • B1 is the maximum stress state 3.
  • the front view of the third-level heterogeneous fiber, and B2 is the radial section view of the third-level heterogeneous fiber in the maximum stress state.
  • Figure 3 is a schematic diagram of the fiber warp and weft plain weaving structure in the multi-level heterogeneous fiber preform, where x and y are the distances between the core fibers of the multi-level heterogeneous fiber.
  • Figure 4 is a schematic diagram of the structure of the inner concave hole
  • a is the side length of the hexagon at the bottom of the regular six-sided terrace
  • d is the side length of the hexagon at the top of the regular six-sided terrace
  • h is the height of the hollow cell
  • c is the height of the regular hexagonal pyramid
  • ⁇ It is the concave corner at the top of the two regular six-sided terraces.
  • Figure 5a is a schematic diagram of the structure of a negative Poisson's ratio gradient composite damping material
  • Figure b is an enlarged view of the cross-sectional part of Figure 5a; among them: 1 is the inner concave metal layer (external high-strength layer), 2 is the negative Poisson's ratio multi-level
  • the heterogeneous fiber preform composite (middle elastic layer), 3 is the ceramic layer (inner rigid layer), 4 is the viscoelastic layer (inner surface viscoelastic layer), and the arrow is the direction of the impact load.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer.
  • An interface connecting layer is provided between two adjacent layers of the composite damping material, and the interface connecting layer is a phenolic resin added with a coupling agent.
  • the inner surface viscoelastic layer is epoxy resin added with toughening agent.
  • the internal rigid layer is silicon carbide ceramic.
  • the middle elastic layer includes a base material and a secondary heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the base material is a phenolic resin added with a toughening agent.
  • the secondary heterogeneous fiber preform with negative Poisson's ratio effect has two layers, and the interlayer distance between adjacent secondary heterogeneous fiber preforms is 15 mm.
  • the secondary heterogeneous fiber preform with negative Poisson's ratio effect is flat-woven by several secondary heterogeneous fibers in warp and weft.
  • the secondary heterogeneous fiber is formed by winding multi-level auxiliary fibers on a core fiber;
  • the core fiber is a polyester fiber;
  • a fiber bundle with a polyester fiber diameter of 450 ⁇ m has an elongation at break of 18% and a modulus of elasticity. It is 13.5GPa, the density is 1.38g/cm 3 , and it has excellent acid and alkali resistance.
  • the first-level auxiliary fiber is aramid fiber, the elastic modulus is 50 GPa, the diameter is 150 ⁇ m, and the helix angle is 8°;
  • the second-level auxiliary fiber is aluminum silicate fiber, the elastic modulus is 480 GPa, and the diameter is 75 ⁇ m, The helix angle is 20°.
  • the distance between the core fibers of adjacent secondary heterogeneous fibers is 15 mm.
  • the outer high-strength layer is a metal layer with a plurality of internal recessed hole structures.
  • the inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • Preparation of inner surface viscoelastic layer adding curing agent and toughening agent to the base material, the mass ratio of curing agent and base material is 1.0:0.8, and the amount of toughening agent is 5.0% of the mass of the base material, Heat to 50°C until curing is completed to obtain a viscoelastic layer.
  • the curing agent is polyamide; the toughening agent is carboxyl nitrile rubber.
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the base material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 1.0 of the mass of the base material %, the mass ratio of the curing agent to the matrix material is 1.0:0.8, and the amount of toughening agent is 5.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 50°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is a titanate coupling agent; the curing agent is a polyamide; and the toughening agent is a carboxyl nitrile rubber.
  • step (c) Processing and preparation of secondary heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the secondary structure to obtain Secondary heterogeneous fiber structure.
  • step (d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained secondary heterogeneous fiber is woven into a warp and weft plain weave structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and stand still until curing is completed to obtain a secondary heterogeneous fiber preform.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer.
  • An interface connecting layer is arranged between two adjacent layers of the composite damping material, and the interface connecting layer is a bisphenol A epoxy resin with a coupling agent.
  • the inner surface viscoelastic layer is a phenolic resin added with a toughening agent.
  • the internal rigid layer is boron carbide ceramic.
  • the intermediate elastic layer includes a base material and a tertiary heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the base material is epoxy resin added with toughening agent.
  • the tertiary heterogeneous fiber preform with negative Poisson's ratio effect has 3 layers, and the interlayer distance between adjacent tertiary heterogeneous fiber preforms is 5 mm. For a tertiary heterogeneous fiber preform with a negative Poisson's ratio effect, the distance between core fibers of adjacent tertiary heterogeneous fibers is 5 mm.
  • the low modulus fiber is polyethylene fiber; the fiber bundle with a diameter of 380 ⁇ m has an elastic modulus of 4 GPa, a breaking elongation of 15%, and a density of 0.91 g/cm 3 .
  • the first-level auxiliary fiber is aramid fiber, the elastic modulus is 85 GPa, the diameter is 243 ⁇ m, and the helix angle is 7°; the second-level auxiliary fiber is ultra-high molecular weight polyethylene fiber, the elastic modulus is 130 GPa, and the diameter is 149 ⁇ m, the helix angle is 20°;
  • the third-level auxiliary fiber is steel fiber and carbon fiber, wherein the elastic modulus of steel fiber is 205GPa, the elastic modulus of carbon fiber is 205GPa, and the diameter of steel fiber and carbon fiber is 141 ⁇ m, The helix angles of carbon fiber and steel fiber are both 35°.
  • the outer surface high-strength layer is a metal layer with a plurality of inner concave hole structures; the inner concave hole is composed of two centrally symmetric regular six-sided terrace structures, and the upper and lower ends of the inner concave hole are regular six-sided ladders.
  • the bottom of the platform is connected with the tops of the two regular six-sided terraces.
  • the side length d is 0.4a, the height h of the inner recessed hole is 2.1a; the volume of a single inner recessed hole is 142 mm 3 ; the metal is aluminum.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 1.5 of the mass of the matrix material %, the mass ratio of the curing agent to the matrix material is 1.0:0.9, and the amount of the toughening agent is 6.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 55°C, the first-level heterogeneous fiber embryo structure is fully immersed and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is an aluminate coupling agent
  • the curing agent is a polyester resin
  • the toughening agent is polyvinyl butyral.
  • step (c) Processing and preparation of tertiary heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the tertiary structure to obtain Tertiary heterogeneous fiber structure.
  • step (d) Woven preparation of multi-stage heterogeneous fiber preform: the obtained tertiary heterogeneous fiber is woven into a warp and weft plain weaving structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and stand still until curing is completed to obtain a tertiary heterogeneous fiber preform.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer.
  • An interface connection layer is provided between two adjacent layers of the composite damping material, and the interface connection layer is a silicone resin added with a coupling agent.
  • the inner surface viscoelastic layer is a urea-formaldehyde resin added with a toughening agent.
  • the internal rigid layer is silicon nitride ceramic.
  • the middle elastic layer includes a base material and a four-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the base material is a silicone resin added with a toughening agent.
  • the fourth-level heterogeneous fiber preform with negative Poisson's ratio effect has 4 layers, and the interlayer distance between adjacent fourth-level heterogeneous fiber preforms is 4 mm.
  • the distance between the core fibers of adjacent fourth-level heterogeneous fibers is 25 mm.
  • the low modulus fiber is polyphenylene sulfide fiber; a fiber bundle with a diameter of 415 ⁇ m has an elastic modulus of 5.94 GPa and a breaking elongation of 30%.
  • the first-level auxiliary fiber is polyarylate fiber, the elastic modulus is 50 GPa, the diameter is 272 ⁇ m, and the helix angle is 6°;
  • the second-level auxiliary fiber is polybenzodiaxazole fiber, the elastic modulus is 56 GPa, The diameter is 223 ⁇ m and the helix angle is 11°;
  • the third-level auxiliary fiber is ultra-high molecular weight polyethylene fiber, the elastic modulus is 65GPa, the diameter is 145 ⁇ m, and the helix angle is 18°;
  • the fourth-level auxiliary fiber is oxidized Aluminum fiber, elastic modulus is 455GPa, diameter is 125 ⁇ m, helix angle is 31°.
  • the outer high-strength layer is a metal layer with a plurality of internal recessed hole structures.
  • the inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected.
  • the side length d is 0.5a, the height h of the inner recessed hole is 1.7a; the volume of a single inner recessed hole is 336 mm 3 ; the metal is nickel.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • Preparation of inner surface viscoelastic layer adding curing agent and toughening agent to the base material, the mass ratio of curing agent to base material is 1.0:1.0, the amount of toughening agent is 7.0% of the mass of the base material, Heat to 60°C until curing is completed to obtain a viscoelastic layer.
  • the curing agent is polyamide; the toughening agent is polyethersulfone.
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 2.0 of the mass of the matrix material %, the mass ratio of the curing agent to the matrix material is 1.0:1.0, and the amount of the toughening agent is 7.0% of the mass of the matrix material; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 60°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is a bimetallic coupling agent; the curing agent is polyamide; and the toughening agent is polyethersulfone.
  • step (c) Processing and preparation of quaternary heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the quaternary structure to obtain Grade four heterogeneous fiber structure.
  • step (d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained fourth-stage heterogeneous fiber is woven into a warp and weft plain weaving structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until solidification is completed to obtain a fourth-grade heterogeneous fiber preform.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer.
  • An interface connection layer is provided between two adjacent layers of the composite damping material, and the interface connection layer is an alkyd resin added with a coupling agent.
  • the inner surface viscoelastic layer is a silicone resin added with a toughening agent.
  • the internal rigid layer is boron nitride ceramic.
  • the intermediate elastic layer includes a base material and a five-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the matrix material is a urea-formaldehyde resin added with a toughening agent.
  • the five-level heterogeneous fiber preform with negative Poisson's ratio effect has two layers, and the interlayer distance between adjacent five-level heterogeneous fiber preforms is 8 mm.
  • the distance between the core fibers of adjacent fifth-level heterogeneous fibers is 30 mm.
  • the low modulus fiber is polyester fiber; polyester fiber: the diameter is 670 ⁇ m, the density is 1.34 g/cm 3 , the elastic modulus is 13.55 GPa, and the elongation at break is 20%, and it is a flexible chain fiber.
  • the first-level auxiliary fiber is aramid fiber, the elastic modulus is 50 GPa, the diameter is 230 ⁇ m, and the helix angle is 7°;
  • the second-level auxiliary fiber is quartz fiber, the elastic modulus is 78 GPa, the diameter is 125 ⁇ m, and the helix angle Is 10°,
  • the third-level auxiliary fiber is polyarylate fiber, the elastic modulus is 87 GPa, the diameter is 90 ⁇ m, and the helix angle is 24°, the fourth-level auxiliary fiber is basalt fiber, and the elastic modulus is 111 GPa,
  • the diameter is 77 ⁇ m, and the helix angle is 35°;
  • the fifth-level auxiliary fiber is alumina fiber, the elastic modulus is 459 GPa, the diameter is 71 ⁇ m, and the helix angle is 50°.
  • the outer high-strength layer is a metal layer with a plurality of internal recessed hole structures.
  • the inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected.
  • the side length d is 0.6a, the height h of the inner recessed hole is 1.35a; the volume of a single inner recessed hole is 657 mm 3 ; the metal is a nickel alloy.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the base material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 4.0 of the mass of the base material %, the mass ratio of the curing agent to the matrix material is 1.0:1.1, and the amount of the toughening agent is 8.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 65°C, the first-level heterogeneous fiber embryo structure is fully immersed and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is a silane coupling agent; the curing agent is polyetheramine; and the toughening agent is polyphenylene ether ketone.
  • step (c) Processing and preparation of five-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the five-level structure to obtain Five-grade heterogeneous fiber structure.
  • step (d) Weaving and preparation of multi-stage heterogeneous fiber preform: The obtained five-stage heterogeneous fiber is woven into a warp and weft plain weaving structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until solidification is completed to obtain a five-level heterogeneous fiber preform.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer.
  • An interface connecting layer is arranged between two adjacent layers of the composite damping material, and the interface connecting layer is a polyester resin added with a coupling agent.
  • the inner surface viscoelastic layer is polyurethane added with toughening agent.
  • the internal rigid layer is aluminum nitride ceramic.
  • the intermediate elastic layer includes a base material and a six-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the base material is epoxy resin added with toughening agent.
  • the six-level heterogeneous fiber preform with negative Poisson's ratio effect has three layers, and the interlayer distance between adjacent six-level heterogeneous fiber preforms is 6 mm.
  • the distance between the core fibers of adjacent sixth-level heterogeneous fibers is 40 mm.
  • the low modulus fiber is polyvinyl alcohol fiber; polyamide fiber: long fiber, diameter is 485 ⁇ m, elongation at break is 24%, elastic modulus is 5.23 GPa, and density is 1.16 g/cm 3 .
  • the first-level auxiliary fiber is aramid fiber, the elastic modulus is 72 GPa, the diameter is 285 ⁇ m, and the helix angle is 7°;
  • the second-level auxiliary fiber is polyarylate fiber, the elastic modulus is 120 GPa, and the diameter is 226 ⁇ m, The helix angle is 15°;
  • the third-level auxiliary fiber is steel fiber, the elastic modulus is 210 GPa, the diameter is 180 ⁇ m, and the helix angle is 25°;
  • the fourth-level auxiliary fiber is silicon carbide fiber, and the elastic modulus is 290 GPa ,
  • the diameter is 142 ⁇ m, the helix angle is 34°;
  • the fifth-level auxiliary fiber is alumina fiber, the
  • the outer high-strength layer is a metal layer with a plurality of internal recessed hole structures.
  • the inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 5.0 of the mass of the matrix material %, the mass ratio of the curing agent to the matrix material is 1.0:1.2, and the amount of the toughening agent is 9.0% of the mass of the matrix material; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 70°C, the first-level heterogeneous fiber embryo structure is fully immersed and then the curing system is pulled out, and it is allowed to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is a titanate coupling agent; the curing agent is ethylene glycol; and the toughening agent is carboxyl nitrile rubber.
  • step (c) Processing and preparation of the six-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the six-level structure to obtain Six-level heterogeneous fiber structure.
  • step (d) Weaving and preparation of multi-stage heterogeneous fiber preform: The obtained sixth-stage heterogeneous fiber is woven into a warp-weft flat-weave structure according to the warp and weft direction through a warp-weft flat-weave method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until the curing is completed to obtain a six-level heterogeneous fiber preform.
  • the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer.
  • An interface connecting layer is arranged between two adjacent layers of the composite damping material, and the interface connecting layer is a bisphenol A epoxy resin with a coupling agent.
  • the inner surface viscoelastic layer is polyurea added with a toughening agent.
  • the internal rigid layer is alumina ceramic.
  • the intermediate elastic layer includes a base material and a seven-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material.
  • the matrix material is polyurea added with a toughening agent.
  • the seven-level heterogeneous fiber preform with a negative Poisson's ratio effect has 4 layers, and the interlayer distance between the adjacent seven-level heterogeneous fiber preforms is 20 mm.
  • the distance between the core fibers of adjacent seventh-level heterogeneous fibers is 50 mm.
  • the low modulus fiber is a polyimide fiber; wherein the elastic modulus is 12 GPa, the density is 2.35 g/cm 3 , the diameter is 600 ⁇ m, and the elongation at break is 29%.
  • the first-level auxiliary fiber is alkali-resistant glass fiber, the elastic modulus is 74 GPa, the diameter is 305 ⁇ m, and the helix angle is 5°; the second-level auxiliary fiber is ultra-high molecular weight polyethylene fiber, the elastic modulus is 100 GPa, and the diameter is 5°.
  • the third-level auxiliary fiber is silicon carbide fiber, the modulus of elasticity is 174GPa, the diameter is 152 ⁇ m, and the helix angle is 24°;
  • the fourth-level auxiliary fiber is steel fiber, the elastic modulus The amount is 202 GPa, the diameter is 124 ⁇ m, and the helix angle is 33°;
  • the fifth-level auxiliary fiber is carbon fiber, the elastic modulus is 245 GPa, the diameter is 102 ⁇ m, and the helix angle is 40°;
  • the sixth-level auxiliary fiber is alumina
  • the fiber has an elastic modulus of 351 GPa, a diameter of 76 ⁇ m, and a helix angle of 50°;
  • the seventh-level auxiliary fiber is a silicon carbide fiber with an elastic modulus of 462 GPa, a diameter of 41 ⁇ m, and a helix angle of 60°.
  • the outer high-strength layer is a metal layer with a plurality of internal recessed hole structures.
  • the inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected.
  • the length d is 0.5a, the height h of the inner recessed hole is 1.7a; the volume of a single inner recessed hole is 920 mm 3 ; the metal is a titanium alloy.
  • the preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
  • the curing agent is hexamethylene diamine; the toughening agent is polyvinyl butyral.
  • step (b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the base material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 3.0 of the mass of the base material %, the mass ratio of the curing agent to the matrix material is 1.0:0.9, and the amount of the toughening agent is 7.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 80°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained.
  • the coupling agent is a silane coupling agent; the curing agent is hexamethylene diamine; and the toughening agent is polyvinyl butyral.
  • step (c) Processing and preparation of the seven-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the seventh-level structure to obtain Seven-level heterogeneous fiber structure.
  • step (d) Knitting and preparation of multi-stage heterogeneous fiber preform the obtained seven-stage heterogeneous fiber is woven into a warp-weft flat-weave structure according to the warp and weft direction through a warp-weft flat-weave method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until it is cured to obtain a seven-grade heterogeneous fiber preform.
  • porous metal/hybrid fiber reinforced elastic layer/ceramic layered composite material To prepare porous metal/hybrid fiber reinforced elastic layer/ceramic layered composite material, the specific preparation method is as follows:
  • Example 6 According to the thickness ratio between layers in Example 6, the porous titanium alloy/middle elastic layer/alumina ceramics were laminated, and the layers were coated with bisphenol A epoxy resin with silane coupling agent, and vacuum heating was used. Pressure diffusion bonding method, the layered material is put into the hot pressing mold of the hot pressing furnace for 3-level vacuuming. After the vacuum degree is drawn, it is heated at 220 °C; after the temperature is reached, it is uniformly pressurized and pressure-maintained for 28 min ( 3MPa); After the hot press molding is completed, the temperature is cooled down to obtain a porous metal/hybrid fiber reinforced elastic layer/ceramic layered composite material, and its impact strength is used as the test benchmark.
  • Pressure diffusion bonding method the layered material is put into the hot pressing mold of the hot pressing furnace for 3-level vacuuming. After the vacuum degree is drawn, it is heated at 220 °C; after the temperature is reached, it is uniformly pressurized and pressure-maintained for 28 min ( 3MPa); After the hot press molding
  • Fiber mechanical performance test Use universal testing machine, adopt 5mm/min tensile speed, fiber length is 250mm.
  • Poisson's ratio test The digital speckle correlation method is used in conjunction with the test calculation of the universal test machine.
  • the loading speed of the mechanical test machine is 5mm/min.
  • Composite material impact strength test According to GB/T1451, use a universal testing machine to test to obtain the composite material's impact strength.
  • Example 1 Example 2
  • Example 3 Example 4
  • Example 5 Example 6 Poisson's ratio 0.4 -6.25 -7.58 -8.86 -9.45 -10.68 -11.39
  • the Poisson's ratio of the fiber preforms prepared in Examples 1-6 is -6.25 to -11.39, while the Poisson's ratio of the fiber described in the comparative example is 0.4. It can be seen that, compared with the fibers in the prior art, the negative Poisson effect of the multi-stage fiber preform described in this application is more significant; and as the number of auxiliary fibers in the fiber preform increases, the negative Poisson's ratio The effect is gradually increasing.

Abstract

The present invention provides an anti-explosion and anti-impact gradient composite damping material having a remarkable negative Poisson's ratio effect, and a preparation method therefor. The anti-explosion and anti-impact gradient composite damping material having a negative Poisson's ratio is composed of at least one inner surface viscoelastic layer-inner rigid layer-intermediate elastic layer-outer surface high strength layer layered unit structure. An interface connecting layer is provided between every two adjacent layers of the composite damping material. The intermediate elastic layer comprises a matrix material and a multi-stage heterogeneous fiber prefabricated body provided in the matrix material and having a negative Poisson's ratio effect. The multi-stage heterogeneous fiber prefabricated body is formed by means of warp and weft plain weave of a plurality of multi-stage heterogeneous fibers. The anti-explosion and anti-impact gradient composite damping material having a negative Poisson's ratio of the present invention not only greatly improves the impact damage resistance but also can absorb high impact energy to avoid damage to personnel by rigid impact force in a collision impact process, thereby protecting personal safety to the maximum extent and achieving important social significance.

Description

抗爆抗冲击负泊松比梯度复合阻尼材料及其制备方法Anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material and preparation method thereof 技术领域Technical field
本发明属于防灾减灾与防护工程材料领域,涉及抗爆抗冲击材料,具体地说,涉及一种抗爆抗冲击负泊松比梯度复合阻尼材料及其制备方法。所述抗爆抗冲击负泊松比梯度复合阻尼材料可应用于动车撞击、舰船车撞击、飞机撞击、弹道侵彻、常规武器爆炸、燃气爆炸、地下综合管廊燃气爆炸等建筑以及交通工程防护等领域。The invention belongs to the field of disaster prevention and mitigation and protection engineering materials, and relates to an anti-explosion and anti-impact material, and specifically relates to an anti-explosion and anti-impact negative Poisson's ratio gradient composite damping material and a preparation method thereof. The anti-explosion and anti-impact negative Poisson's ratio gradient composite damping material can be applied to buildings such as high-speed train collisions, ship-car collisions, aircraft collisions, ballistic penetration, conventional weapon explosions, gas explosions, and underground integrated pipe gallery gas explosions, as well as traffic engineering Protection and other fields.
背景技术Background technique
近年来,国内外爆炸、高速撞击事故频繁发生,对建筑物乃至人的生命财产等造成严重的威胁。这主要是由于爆炸事故或撞击事故发生时间短,遭受冲击载荷非常大,且变化时间非常快,难以做出有效的应对措施以降低伤害。基于此,目前相关领域对防护材料的性能要求也越来越高。具体来说,在动车撞击、地下综合管廊燃气爆炸、飞机撞击、弹道侵彻、常规武器爆炸、燃气爆炸、交通工程等领域中,单一的均质材料不但比较重、使用不便,而且无法解决高强度与高韧性之间的矛盾,早已不能满足人们的需求。陶瓷材料具有高硬度、高强度、高耐压强度和耐高温的性能,金属具有高韧性和高塑性的性能,因此,纤维增强复合材料在单位重量或面密度下具有高的冲击能吸收能力。In recent years, explosions and high-speed collision accidents have occurred frequently at home and abroad, posing serious threats to buildings and even people's lives and property. This is mainly due to the short time of explosion accidents or collision accidents, very large impact loads, and very fast change times, and it is difficult to make effective countermeasures to reduce injuries. Based on this, the current related fields have higher and higher performance requirements for protective materials. Specifically, in the fields of motor vehicle impact, gas explosion in underground integrated pipeline gallery, aircraft impact, ballistic penetration, conventional weapon explosion, gas explosion, traffic engineering, etc., a single homogeneous material is not only heavier, inconvenient to use, and cannot be solved. The contradiction between high strength and high toughness has long been unable to meet people's needs. Ceramic materials have high hardness, high strength, high compressive strength and high temperature resistance. Metals have high toughness and high plastic properties. Therefore, fiber-reinforced composite materials have high impact energy absorption capacity per unit weight or areal density.
发明专利ZL200610113399.X公开了“纤维增强的金属/陶瓷层状复合材料防护板”。该发明提供了一种纤维增强的金属/陶瓷层状复合材料防护板,所述防护板具有至少一个金属层/纤维层/陶瓷层三明治结构,所述三明治结构是在高温下,通过活性铸接工艺、粉末烧结工艺或活性金属钎焊工艺将金属层、纤维层和陶瓷层焊接在一起。该防护板硬度高,抗撕裂能力好,而且韧性好、重量轻,具有较好的防护高速弹丸打击的能力,可广泛应用在防弹衣、装甲车辆和需要装甲防护的飞行器上。但该专利所述的复合材料防护板仍然存在以下问题:(1)三明治结构的相邻两层之间参数相差较大,容易导致在受到高速冲击载荷作用时,因层间连接不紧密且结合强度低而出现分层现象,导致抗冲击能力不能很好实现。(2)各层的性能仍然不足以实现冲击能量的大幅吸收,在高速弹丸或爆炸冲击波的作用下,吸收强动载能量的效果不理想。The invention patent ZL200610113399.X discloses "fiber-reinforced metal/ceramic laminated composite protective plate". The invention provides a fiber-reinforced metal/ceramic layered composite protective plate, the protective plate has at least one metal layer/fiber layer/ceramic layer sandwich structure, the sandwich structure is at high temperature, through active casting Process, powder sintering process or active metal brazing process to weld the metal layer, fiber layer and ceramic layer together. The protective plate has high hardness, good tear resistance, good toughness, light weight, good protection against high-speed projectile strikes, and can be widely used in body armor, armored vehicles and aircraft that require armor protection. However, the composite material protection board described in the patent still has the following problems: (1) The parameters of the adjacent two layers of the sandwich structure are quite different, which is likely to cause the lack of tight connection and bonding between the layers when subjected to high-speed impact loads. Due to the low strength and the occurrence of delamination, the impact resistance cannot be well realized. (2) The performance of each layer is still insufficient to achieve a large absorption of impact energy. Under the action of high-speed projectiles or explosive shock waves, the effect of absorbing strong dynamic load energy is not ideal.
发明内容Summary of the invention
针对现有技术中抗爆抗冲击复合材料所存在的问题,本发明提供了一种具备显著负泊松比效应的抗爆抗冲击梯度复合阻尼材料及其制备方法,通过负泊松比梯度式设计大幅提高其抗爆抗冲击能力。In view of the problems of the anti-explosion and anti-impact composite materials in the prior art, the present invention provides an anti-explosion and anti-impact gradient composite damping material with a significant negative Poisson's ratio effect and a preparation method thereof. The design greatly improves its anti-explosion and impact resistance.
本发明的技术方案:The technical scheme of the present invention:
抗爆抗冲击负泊松比梯度复合阻尼材料,由至少一个内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的酚醛树脂、双酚A型环氧树脂、有机硅树脂、醇酸树脂、聚酯树脂中的一种或几种。所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的多级异质纤维预制体。所述基体材料为添加增韧剂的环氧树脂、酚醛树脂、脲醛树脂、有机硅树脂、聚氨酯、聚脲中的一种或几种。所述具有负泊松比效应的多级异质纤维预制体为1-4层,相邻所述多级异质纤维预制体的层间距为2mm-20mm。The anti-explosion and shock-resistant negative Poisson's ratio gradient composite damping material is composed of at least one layered unit structure of inner surface viscoelastic layer-inner rigid layer-middle elastic layer-outer surface high-strength layer. An interface connection layer is provided between two adjacent layers of the composite damping material, and the interface connection layer is phenolic resin, bisphenol A type epoxy resin, silicone resin, alkyd resin, polyester One or more of resins. The intermediate elastic layer includes a base material and a multi-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The matrix material is one or more of epoxy resin, phenolic resin, urea-formaldehyde resin, silicone resin, polyurethane and polyurea added with toughening agent. The multi-stage heterogeneous fiber preform with negative Poisson's ratio effect has 1-4 layers, and the interlayer distance between adjacent multi-stage heterogeneous fiber preforms is 2mm-20mm.
所述多级异质纤维预制体由若干根多级异质纤维经纬平织而成。所述多级异质纤维由多级辅纤维在芯纤维上缠绕而成。所述芯纤维为低模量纤维,所述多级辅纤维为不同弹性模量的高模量纤维。相邻所述多级异质纤维的芯纤维之间的距离为2mm-50mm。所述低模量纤维的弹性模量为50MPa-50GPa;所述高模量纤维的弹性模量为≥50GPa。所述辅纤维分级缠绕在芯纤维上;所述多级辅纤维中的一级辅纤维弹性模量为50GPa-90GPa;第N级辅纤维与第N-1级辅纤维的弹性模量比为1.1-9.6,N=2-7;所述芯纤维与一级辅纤维的直径比为1.5-3.0,芯纤维与第N级辅纤维的直径比为2.5-15.0,第N级辅纤维与第N-1级辅纤维的直径比为0.5-0.9,N为2-7;所述第一级辅纤维螺旋角度为2°-8°,第N级辅纤维的螺旋角度较第N-1级辅纤维增加3°-15°,第N级辅纤维螺旋角度为5-60°,N为2-7。所述辅纤维采用螺旋角与弹性模量均呈梯度分布的多级高模量纤维,具有优良的耐久性和高抗拉强度,能够在微裂纹产生时抑制裂缝的扩展,促进基体材料内应力的均匀分布,从而提高中间弹性层的抗压强度和抗冲击性。而作为芯纤维的低模量纤维,其柔韧性可以提高纤维网织物结构及基体材料的抗拉、抗弯、抗剪性能,并在宏观裂缝产生时充分发挥作用避免基体材料的快速损伤。当多级异质纤维预制体受到非平行外力冲击作用时,由于预制体中各级辅纤维的弹性模量较高且断裂伸长率较低,故趋向为伸直状态;而芯纤维则由于弹性模量较低且伸长率较大变,从而趋向为螺旋状态。其中,芯纤维的直径大于辅纤维直径,在应力作用下螺旋纤维结构表现为在横向方向变宽,而纤维预制体则表现为网格经纬向孔隙缩小,当中间弹性体产生裂缝时,不但保持了中间弹性体的完整性,也提高复合阻尼材料整体的抗撕裂与抗强动载等力学性能。The multi-stage heterogeneous fiber preform is formed by warp and weft plain weaving of several multi-stage heterogeneous fibers. The multi-stage heterogeneous fiber is formed by winding multi-stage auxiliary fibers on the core fiber. The core fiber is a low modulus fiber, and the multi-stage auxiliary fiber is a high modulus fiber with different elastic moduli. The distance between the core fibers of the adjacent multi-stage heterogeneous fibers is 2mm-50mm. The elastic modulus of the low modulus fiber is 50MPa-50GPa; the elastic modulus of the high modulus fiber is ≥50GPa. The auxiliary fiber is wound on the core fiber in stages; the first-level auxiliary fiber in the multi-level auxiliary fiber has an elastic modulus of 50 GPa-90 GPa; the ratio of the elastic modulus of the N-th auxiliary fiber to the N-1-th auxiliary fiber is 1.1-9.6, N=2-7; the diameter ratio of the core fiber and the first-level auxiliary fiber is 1.5-3.0, the diameter ratio of the core fiber and the N-th auxiliary fiber is 2.5-15.0, the N-th auxiliary fiber and the first The diameter ratio of the N-1 auxiliary fiber is 0.5-0.9, and N is 2-7; the helix angle of the first auxiliary fiber is 2°-8°, and the helix angle of the N-th auxiliary fiber is higher than that of the N-1 The auxiliary fiber increases by 3°-15°, the helix angle of the N-th grade auxiliary fiber is 5-60°, and the N is 2-7. The auxiliary fiber adopts a multi-level high-modulus fiber with a gradient distribution of helix angle and elastic modulus, which has excellent durability and high tensile strength, can inhibit the propagation of cracks when microcracks occur, and promote the internal stress of the matrix material It is evenly distributed to improve the compressive strength and impact resistance of the middle elastic layer. As the core fiber, the low modulus fiber has flexibility to improve the tensile, flexural and shear resistance of the fiber mesh fabric structure and the matrix material, and can fully play a role in preventing the rapid damage of the matrix material when macro cracks occur. When the multi-level heterogeneous fiber preform is impacted by a non-parallel external force, the preform tends to be in a straightened state due to the higher elastic modulus and lower elongation of the auxiliary fibers of each level in the preform; The modulus of elasticity is low and the elongation is greatly changed, which tends to be a spiral state. Among them, the diameter of the core fiber is larger than the diameter of the auxiliary fiber. Under stress, the spiral fiber structure appears to widen in the transverse direction, while the fiber preform shows that the mesh warp and weft pores shrink. When the middle elastic body produces cracks, it not only maintains This improves the integrity of the intermediate elastic body and also improves the overall tear resistance and strong dynamic load resistance of the composite damping material.
优选的是,第N级辅纤维与第N-1级辅纤维的弹性模量比为1.1-7.5,N为2-7;所述芯纤维与一级辅纤维的直径比为1.5-2.5,芯纤维与第N级辅纤维的直径比为2.5-10.0,第N级辅纤维螺旋角度为10-60°,N为2-7。Preferably, the ratio of the modulus of elasticity of the Nth-level auxiliary fiber to the N-1th-level auxiliary fiber is 1.1-7.5, and N is 2-7; the diameter ratio of the core fiber to the first-level auxiliary fiber is 1.5-2.5, The diameter ratio of the core fiber to the N-th auxiliary fiber is 2.5-10.0, the helix angle of the N-th auxiliary fiber is 10-60°, and the N is 2-7.
其中,所述低模量纤维为聚乙烯纤维、聚乙烯醇纤维、聚乙烯醇缩甲醛纤维、聚氯乙烯 纤维、聚丙烯纤维、聚丙烯腈纤维、聚酰胺纤维、聚酰亚胺纤维、聚酯纤维、聚氨酯纤维、纤维素纤维、聚四氟乙烯纤维和聚苯硫醚纤维中的一种或多种;所述高模量纤维为芳纶纤维、聚苯并咪唑纤维、聚苯并二恶唑纤维、聚芳酯纤维、超高分子量聚乙烯纤维、玻璃纤维、碳纤维、钢纤维、连续玄武岩纤维、碳化硅纤维、氧化镁纤维、氧化铝纤维、二氧化硅纤维、石英纤维、硅酸铝纤维、石墨烯纤维和硼纤维中的一种或多种。Wherein, the low modulus fiber is polyethylene fiber, polyvinyl alcohol fiber, polyvinyl formal fiber, polyvinyl chloride fiber, polypropylene fiber, polyacrylonitrile fiber, polyamide fiber, polyimide fiber, polyvinyl One or more of ester fibers, polyurethane fibers, cellulose fibers, polytetrafluoroethylene fibers, and polyphenylene sulfide fibers; the high modulus fibers are aramid fibers, polybenzimidazole fibers, polybenzobis Oxazole fiber, polyarylate fiber, ultra-high molecular weight polyethylene fiber, glass fiber, carbon fiber, steel fiber, continuous basalt fiber, silicon carbide fiber, magnesium oxide fiber, alumina fiber, silica fiber, quartz fiber, silicic acid One or more of aluminum fiber, graphene fiber and boron fiber.
所述内表粘弹层为添加增韧剂的环氧树脂、酚醛树脂、脲醛树脂、有机硅树脂、聚氨酯、聚脲中的一种或几种。The inner surface viscoelastic layer is one or more of epoxy resin, phenolic resin, urea-formaldehyde resin, silicone resin, polyurethane and polyurea added with toughening agent.
所述内部刚性层为弹性模量220GPa-460GPa的陶瓷材料,具体为碳化硅、碳化硼、氮化硅、氮化硼、氮化铝、氧化铝和氧化锆陶瓷中的一种或几种。The internal rigid layer is a ceramic material with an elastic modulus of 220GPa-460GPa, specifically one or more of silicon carbide, boron carbide, silicon nitride, boron nitride, aluminum nitride, aluminum oxide, and zirconia ceramics.
所述外表高强层是具备多个内凹孔结构的金属层。所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a,所述正六面梯台顶部六边形的边长d为0.3a-0.7a,所述内凹孔的高度h为a-2.4a;单个所述内凹孔的体积为100-1000mm 3。所述金属为铝、镍、镁、钛及其合金中的一种或几种。内凹孔结构的设计,极大程度上提高了金属的储能模量,从而大幅提升了其抵抗并吸收爆炸载荷能量的能力。 The outer high-strength layer is a metal layer with a plurality of internal recessed hole structures. The inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected. The concave angle α where the tops of the two regular six-sided terraces are connected is 120 degrees; the side length of the bottom hexagon of the regular six-sided terraces is a, and the side length d of the top hexagon of the regular six-sided terraces is 0.3a -0.7a, the height h of the inner concave hole is a-2.4a; the volume of a single inner concave hole is 100-1000 mm 3 . The metal is one or more of aluminum, nickel, magnesium, titanium and their alloys. The design of the recessed hole structure greatly improves the storage modulus of the metal, thereby greatly improving its ability to resist and absorb the energy of explosive loads.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:0.8-1.0:1.2,增韧剂的量为基体材料质量的5.0%-10.0%,加热至50℃-80℃,直至固化完成得到粘弹层。所述固化剂为聚酰胺、聚酯树脂、二元醇、多元醇、芳族胺类、脂肪族胺类固化剂中的一种或多种;所述增韧剂为羧基丁腈橡胶、聚乙烯醇缩丁醛、聚醚砜、聚苯醚酮中的一种或多种。(1) Preparation of the inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent to base material is 1.0:0.8-1.0:1.2, and the amount of toughening agent is the quality of the base material And heating to 50°C-80°C until the curing is completed to obtain a viscoelastic layer. The curing agent is one or more of polyamides, polyester resins, glycols, polyols, aromatic amines, and aliphatic amine curing agents; the toughening agent is carboxylated nitrile rubber, poly One or more of vinyl butyral, polyethersulfone, and polyphenylene ether ketone.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.005-Ra0.015。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.005-Ra0.015.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的0.1%-5.0%,所述固化剂与基体材料的质量比为1.0:0.8-1.0:1.2,增韧剂的量为基体材料质量的5.0%-10.0%;然后将步骤(a) 制备的一级异质纤维胚结构浸入其中,加热至50℃-80℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为钛酸酯偶联剂、铝酸酯偶联剂、双金属偶联剂和硅烷偶联剂中的一种或多种;所述固化剂为聚酰胺、聚酯树脂、二元醇、多元醇、芳族胺类、脂肪族胺类固化剂中的一种或多种;所述增韧剂为羧基丁腈橡胶、聚乙烯醇缩丁醛、聚醚砜、聚苯醚酮中的一种或多种。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 0.1 of the mass of the matrix material %-5.0%, the mass ratio of the curing agent to the base material is 1.0:0.8-1.0:1.2, and the amount of the toughening agent is 5.0%-10.0% of the base material mass; and then the first stage prepared in step (a) The heterogeneous fiber embryo structure is immersed in it, heated to 50°C-80°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is one or more of titanate coupling agent, aluminate coupling agent, bimetal coupling agent and silane coupling agent; the curing agent is polyamide, polyester resin, One or more of diols, polyols, aromatic amines, and aliphatic amine curing agents; the toughening agent is carboxylated nitrile rubber, polyvinyl butyral, polyethersulfone, polyphenylene One or more of ether ketones.
(c)N级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述N级结构的螺旋角度,重复步骤(a)和步骤(b),得到N级异质纤维结构,N为2-7。(c) Processing and preparation of N-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the N-level structure to obtain N-grade heterogeneous fiber structure, N is 2-7.
(d)多级异质纤维预制体的编织制备:将所得N级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到N级异质纤维预制体,N为2-7。(d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained N-stage heterogeneous fiber is woven into a warp-weft plain weave structure according to the warp and weft direction through a warp-weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until solidification is completed to obtain an N-grade heterogeneous fiber preform, with N being 2-7.
(e)中间弹性层的制备:将质量分数为0.2%-2.0%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体2mm-20mm,固化;重复上述步骤0-3次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: add the hydroxylated graphene with a mass fraction of 0.2%-2.0% to the matrix material, and ultrasonically disperse it to make it fully dispersed to obtain a modified matrix for use; a layer is laid on the surface of the inner rigid layer Layer a multi-level heterogeneous fiber preform, and then fill, smear or spray the above modified matrix 2mm-20mm, and solidify; repeat the above steps 0-3 times to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行150℃-220℃加热,使聚合物均匀浸渗到气孔及纤维里;温度达到后进行均匀加压及保压20min-30min(1~5MPa);保证高分子连接层充分渗透进内凹金属的多孔结构内,形成梯度连接;热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method: Put the layered material into the hot pressing mold of the hot pressing furnace for 3-level vacuuming. After the vacuum degree is extracted, heat at 150℃-220℃ to make the polymer evenly infiltrate the pores and fibers; After the temperature is reached, uniformly pressurize and maintain the pressure for 20min-30min (1~5MPa); ensure that the polymer connecting layer fully penetrates into the porous structure of the concave metal to form a gradient connection; after the hot pressing is completed, the temperature is cooled down, and the resistance is obtained. Explosion-resistant negative Poisson's ratio gradient composite damping material.
本发明的有益效果:The beneficial effects of the present invention:
(1)与现有技术相比,本发明所述的抗爆抗冲击负泊松比梯度复合阻尼材料,不但大幅度提高了对冲击破坏的抵抗能力,并且能够吸收高的冲击能量,避免碰撞冲击过程中刚性的冲击力对内部人员造成伤害,从而实现对人身安全最大限度的保护,具有重要的社会意义。(1) Compared with the prior art, the anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material of the present invention not only greatly improves the resistance to impact damage, but also can absorb high impact energy and avoid collisions. The rigid impact force in the impact process causes injury to internal personnel, so as to achieve the maximum protection of personal safety, which has important social significance.
(2)本发明所述的抗爆抗冲击负泊松比梯度复合阻尼材料,外表高强层采具有内凹孔结构的金属,中间弹性层采用具备负泊松比效应的多级异质纤维预制体;内表粘弹层则采用粘弹型高分子材料;而且设置了界面连接层,并结合化学工艺实现了各层间的梯度连接,从而大大提高了其抗爆抗冲击性能。(2) The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material of the present invention, the outer high-strength layer is made of metal with an internal concave hole structure, and the middle elastic layer is prefabricated with multi-stage heterogeneous fibers with negative Poisson's ratio effect The inner surface viscoelastic layer is made of viscoelastic polymer materials; and the interface connection layer is set, and the gradient connection between the layers is realized by combining chemical processes, thereby greatly improving its anti-explosion and impact resistance.
(3)与现有技术相比,本发明所述的抗爆抗冲击复合材料还增设了内部刚性层,陶瓷材料与纤维层的复合,既保留了陶瓷本身的高硬度、高刚度以及高弹性模量,又克服了陶瓷材料的脆性;当冲击载荷到达陶瓷层时可以有效降低冲击载荷的持续冲击作用,相比于相同金属/混杂纤维增强弹性层/陶瓷复合材料的抗冲击性能可以提高268.3%,实现抗冲击性能的大幅度提升。(3) Compared with the prior art, the explosion-resistant and impact-resistant composite material of the present invention is additionally provided with an internal rigid layer. The composite of the ceramic material and the fiber layer not only retains the high hardness, high rigidity and high elasticity of the ceramic itself. Modulus overcomes the brittleness of ceramic materials; when the impact load reaches the ceramic layer, it can effectively reduce the continuous impact of the impact load. Compared with the same metal/hybrid fiber reinforced elastic layer/ceramic composite material, the impact resistance can be improved by 268.3 %, to achieve a substantial improvement in impact resistance.
(4)本发明所述的复合材料制备方法中,将偶联剂加入树脂中,改善了纤维与纤维、纤维与金属、陶瓷的界面结构,增强各类界面间的结合力,使界面粘结强度等力学性能得到提高;同时,增韧剂的添加降低树脂分子间作用力,改善树脂的刚性并增加其韧性,从而在提高了树脂抗冲击性能的同时,还确保纤维层具备一定的弹性。(4) In the preparation method of the composite material of the present invention, the coupling agent is added to the resin to improve the interface structure of fiber and fiber, fiber and metal, ceramic, enhance the bonding force between various interfaces, and make the interface bond Mechanical properties such as strength are improved; at the same time, the addition of tougheners reduces the intermolecular force of the resin, improves the rigidity of the resin and increases its toughness, thereby improving the impact resistance of the resin while ensuring that the fiber layer has a certain degree of elasticity.
附图说明Description of the drawings
附图1为三级异质纤维结构示意图,其中:a为芯纤维,b1为一级辅纤维,b2为二级辅纤维,b3为三级辅纤维,θ为辅纤维与芯纤维间螺旋角度,D为芯纤维直径,d为辅纤维直径。Figure 1 is a schematic diagram of the structure of a tertiary heterogeneous fiber, in which: a is the core fiber, b1 is the primary auxiliary fiber, b2 is the secondary auxiliary fiber, b3 is the tertiary auxiliary fiber, and θ is the helix angle between the auxiliary fiber and the core fiber , D is the core fiber diameter, d is the auxiliary fiber diameter.
附图2为三级异质纤维受力变形示意图,其中:A1为自由初始状态三级异质纤维主视图,A2为自由初始状态三级异质纤维径向剖面图,B1为最大应力状态三级异质纤维主视图,B2为最大应力状态三级异质纤维径向剖面图。Figure 2 is a schematic diagram of the force and deformation of the tertiary heterogeneous fiber, in which: A1 is the front view of the tertiary heterogeneous fiber in the free initial state, A2 is the radial cross-sectional view of the tertiary heterogeneous fiber in the free initial state, and B1 is the maximum stress state 3. The front view of the third-level heterogeneous fiber, and B2 is the radial section view of the third-level heterogeneous fiber in the maximum stress state.
附图3为多级异质纤维预制体中纤维经纬平织结构示意图,其中,x、y为多级异质纤维的芯纤维之间的距离。Figure 3 is a schematic diagram of the fiber warp and weft plain weaving structure in the multi-level heterogeneous fiber preform, where x and y are the distances between the core fibers of the multi-level heterogeneous fiber.
附图4为内凹孔的结构示意图,a为正六面梯台底部六边形边长,d为正六面梯台顶部六边形边长,h为空胞体高度,c为正六棱锥高度,α为两个正六面梯台顶部相连处的凹角。Figure 4 is a schematic diagram of the structure of the inner concave hole, a is the side length of the hexagon at the bottom of the regular six-sided terrace, d is the side length of the hexagon at the top of the regular six-sided terrace, h is the height of the hollow cell, c is the height of the regular hexagonal pyramid, α It is the concave corner at the top of the two regular six-sided terraces.
附图5a为负泊松比梯度复合阻尼材料的结构示意图,图b为图5a的剖面部分放大图;其中:1为内凹孔金属层(外表高强层),2为负泊松比多级异质纤维预制体复合体(中间弹性层),3为陶瓷层(内部刚性层),4为粘弹层(内表粘弹层),箭头为冲击载荷的方向。Figure 5a is a schematic diagram of the structure of a negative Poisson's ratio gradient composite damping material, Figure b is an enlarged view of the cross-sectional part of Figure 5a; among them: 1 is the inner concave metal layer (external high-strength layer), 2 is the negative Poisson's ratio multi-level The heterogeneous fiber preform composite (middle elastic layer), 3 is the ceramic layer (inner rigid layer), 4 is the viscoelastic layer (inner surface viscoelastic layer), and the arrow is the direction of the impact load.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的说明。The present invention will be further described below in conjunction with embodiments.
实施例1:Example 1:
抗爆抗冲击负泊松比梯度复合阻尼材料,由内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的酚醛树脂。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer. An interface connecting layer is provided between two adjacent layers of the composite damping material, and the interface connecting layer is a phenolic resin added with a coupling agent.
所述内表粘弹层为添加增韧剂的环氧树脂。The inner surface viscoelastic layer is epoxy resin added with toughening agent.
所述内部刚性层为碳化硅陶瓷。The internal rigid layer is silicon carbide ceramic.
所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的二级异质纤维预制体。所述基体材料为添加增韧剂的酚醛树脂。所述具有负泊松比效应的二级异质纤维预制体为2层,相邻所述二级异质纤维预制体的层间距为15mm。具备负泊松比效应的二级异质纤维预制体,由若干根二级异质纤维经纬平织而成。所述二级异质纤维由多级辅纤维在芯纤维上缠绕而成;所述芯纤维为聚酯纤维;聚酯纤维直径为450μm的纤维束,断裂伸长率为18%,弹性模量为13.5GPa,密度为1.38g/cm 3,有优异的耐酸碱性。所述一级辅纤维是芳纶纤维,弹性模量为50GPa,直径为150μm,螺旋角为8°;所述第二级辅纤维是硅酸铝纤维,弹性模量为480GPa,直径为75μm,螺旋角为20°。相邻所述二级异质纤维的芯纤维之间的距离为15mm。 The middle elastic layer includes a base material and a secondary heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The base material is a phenolic resin added with a toughening agent. The secondary heterogeneous fiber preform with negative Poisson's ratio effect has two layers, and the interlayer distance between adjacent secondary heterogeneous fiber preforms is 15 mm. The secondary heterogeneous fiber preform with negative Poisson's ratio effect is flat-woven by several secondary heterogeneous fibers in warp and weft. The secondary heterogeneous fiber is formed by winding multi-level auxiliary fibers on a core fiber; the core fiber is a polyester fiber; a fiber bundle with a polyester fiber diameter of 450 μm has an elongation at break of 18% and a modulus of elasticity. It is 13.5GPa, the density is 1.38g/cm 3 , and it has excellent acid and alkali resistance. The first-level auxiliary fiber is aramid fiber, the elastic modulus is 50 GPa, the diameter is 150 μm, and the helix angle is 8°; the second-level auxiliary fiber is aluminum silicate fiber, the elastic modulus is 480 GPa, and the diameter is 75 μm, The helix angle is 20°. The distance between the core fibers of adjacent secondary heterogeneous fibers is 15 mm.
所述外表高强层是具备多个内凹孔结构的金属层。所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a(a=2.7mm),所述正六面梯台顶部六边形的边长d为0.7a,所述内凹孔的高度h为a;单个内凹孔的体积为103mm 3;所述金属为铝合金。 The outer high-strength layer is a metal layer with a plurality of internal recessed hole structures. The inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected. The concave angle α at the top of the two regular six-sided terraces is 120 degrees; the side length of the bottom hexagon of the regular six-sided terrace is a (a=2.7mm), and the top hexagon of the regular six-sided terrace is The side length d is 0.7a, the height h of the inner recessed hole is a; the volume of a single inner recessed hole is 103 mm 3; the metal is aluminum alloy.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:0.8,增韧剂的量为基体材料质量的5.0%,加热至50℃,直至固化完成得到粘弹层。所述固化剂为聚酰胺;所述增韧剂为羧基丁腈橡胶。(1) Preparation of inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent and base material is 1.0:0.8, and the amount of toughening agent is 5.0% of the mass of the base material, Heat to 50°C until curing is completed to obtain a viscoelastic layer. The curing agent is polyamide; the toughening agent is carboxyl nitrile rubber.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.005。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.005.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的1.0%,所述固化剂与基体材料的质量比为1.0:0.8,增韧剂的量为基体材料质量的5.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至50℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为钛酸酯偶联剂;所述固化剂为聚酰胺;所述增韧剂为羧基丁腈橡胶。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the base material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 1.0 of the mass of the base material %, the mass ratio of the curing agent to the matrix material is 1.0:0.8, and the amount of toughening agent is 5.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 50°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is a titanate coupling agent; the curing agent is a polyamide; and the toughening agent is a carboxyl nitrile rubber.
(c)二级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照 所述二级结构的螺旋角度,重复步骤(a)和步骤(b),得到二级异质纤维结构。(c) Processing and preparation of secondary heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the secondary structure to obtain Secondary heterogeneous fiber structure.
(d)多级异质纤维预制体的编织制备:将所得二级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到二级异质纤维预制体。(d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained secondary heterogeneous fiber is woven into a warp and weft plain weave structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and stand still until curing is completed to obtain a secondary heterogeneous fiber preform.
(e)中间弹性层的制备:将质量分数为0.4%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体20mm,固化;重复上述步骤1次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: add 0.4% hydroxylated graphene to the matrix material, ultrasonically disperse it to make it fully dispersed, and obtain a modified matrix for use; laying a multi-level layer on the surface of the inner rigid layer The heterogeneous fiber preform is then filled, smeared or sprayed with 20 mm of the above modified matrix, and cured; the above steps are repeated once to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行150℃加热;温度达到后进行均匀加压及保压20min(1MPa);热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method: Put the layered material into the hot pressing mold of the hot pressing furnace to perform 3-level vacuuming. After the vacuum degree is extracted, heat at 150°C; when the temperature is reached, perform uniform pressure and hold pressure for 20 minutes (1MPa); After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
实施例2:Example 2:
抗爆抗冲击负泊松比梯度复合阻尼材料,由内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的双酚A型环氧树脂。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer. An interface connecting layer is arranged between two adjacent layers of the composite damping material, and the interface connecting layer is a bisphenol A epoxy resin with a coupling agent.
所述内表粘弹层为添加增韧剂的酚醛树脂。The inner surface viscoelastic layer is a phenolic resin added with a toughening agent.
所述内部刚性层为碳化硼陶瓷。The internal rigid layer is boron carbide ceramic.
所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的三级异质纤维预制体。所述基体材料为添加增韧剂的环氧树脂。所述具有负泊松比效应的三级异质纤维预制体为3层,相邻所述三级异质纤维预制体的层间距为5mm。具备负泊松比效应的三级异质纤维预制体,相邻所述三级异质纤维的芯纤维之间的距离为5mm。所述低模量纤维为聚乙烯纤维;直径为380μm的纤维束,弹性模量为4GPa,断裂伸长率为15%,密度为0.91g/cm 3。所述一级辅纤维是芳纶纤维,弹性模量为85GPa,直径为243μm,螺旋角为7°;所述第二级辅纤维为超高分子量聚乙烯纤维,弹性模量为130GPa,直径为149μm,螺旋角为20°;所述第三级辅纤维是钢纤维和碳纤维,其中,钢纤维的弹性模量为205GPa,碳纤维的弹性模量为 205GPa,钢纤维和碳纤维的直径均为141μm,碳纤维和钢纤维的螺旋角均为35°。 The intermediate elastic layer includes a base material and a tertiary heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The base material is epoxy resin added with toughening agent. The tertiary heterogeneous fiber preform with negative Poisson's ratio effect has 3 layers, and the interlayer distance between adjacent tertiary heterogeneous fiber preforms is 5 mm. For a tertiary heterogeneous fiber preform with a negative Poisson's ratio effect, the distance between core fibers of adjacent tertiary heterogeneous fibers is 5 mm. The low modulus fiber is polyethylene fiber; the fiber bundle with a diameter of 380 μm has an elastic modulus of 4 GPa, a breaking elongation of 15%, and a density of 0.91 g/cm 3 . The first-level auxiliary fiber is aramid fiber, the elastic modulus is 85 GPa, the diameter is 243 μm, and the helix angle is 7°; the second-level auxiliary fiber is ultra-high molecular weight polyethylene fiber, the elastic modulus is 130 GPa, and the diameter is 149μm, the helix angle is 20°; the third-level auxiliary fiber is steel fiber and carbon fiber, wherein the elastic modulus of steel fiber is 205GPa, the elastic modulus of carbon fiber is 205GPa, and the diameter of steel fiber and carbon fiber is 141μm, The helix angles of carbon fiber and steel fiber are both 35°.
所述外表高强层是具备多个内凹孔结构的金属层;所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a(a=3.0mm),所述正六面梯台顶部六边形的边长d为0.4a,所述内凹孔的高度h为2.1a;单个所述内凹孔的体积为142mm 3;所述金属为铝。 The outer surface high-strength layer is a metal layer with a plurality of inner concave hole structures; the inner concave hole is composed of two centrally symmetric regular six-sided terrace structures, and the upper and lower ends of the inner concave hole are regular six-sided ladders. The bottom of the platform is connected with the tops of the two regular six-sided terraces. The concave angle α at the top of the two regular six-sided terraces is 120 degrees; the side length of the bottom hexagon of the regular six-sided terrace is a (a=3.0mm), and the top hexagon of the regular six-sided terrace is The side length d is 0.4a, the height h of the inner recessed hole is 2.1a; the volume of a single inner recessed hole is 142 mm 3 ; the metal is aluminum.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:0.9,增韧剂的量为基体材料质量的6.0%,加热至55℃,直至固化完成得到粘弹层。所述固化剂为聚酯树脂;所述增韧剂为聚乙烯醇缩丁醛。(1) Preparation of inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent to base material is 1.0:0.9, and the amount of toughening agent is 6.0% of the mass of the base material, Heat to 55°C until curing is complete to obtain a viscoelastic layer. The curing agent is polyester resin; the toughening agent is polyvinyl butyral.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.007。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.007.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的1.5%,所述固化剂与基体材料的质量比为1.0:0.9,增韧剂的量为基体材料质量的6.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至55℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为铝酸酯偶联剂;所述固化剂为聚酯树脂;所述增韧剂为聚乙烯醇缩丁醛。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 1.5 of the mass of the matrix material %, the mass ratio of the curing agent to the matrix material is 1.0:0.9, and the amount of the toughening agent is 6.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 55°C, the first-level heterogeneous fiber embryo structure is fully immersed and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is an aluminate coupling agent; the curing agent is a polyester resin; and the toughening agent is polyvinyl butyral.
(c)三级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述三级结构的螺旋角度,重复步骤(a)和步骤(b),得到三级异质纤维结构。(c) Processing and preparation of tertiary heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the tertiary structure to obtain Tertiary heterogeneous fiber structure.
(d)多级异质纤维预制体的编织制备:将所得三级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到三级异质纤维预制体。(d) Woven preparation of multi-stage heterogeneous fiber preform: the obtained tertiary heterogeneous fiber is woven into a warp and weft plain weaving structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and stand still until curing is completed to obtain a tertiary heterogeneous fiber preform.
(e)中间弹性层的制备:将质量分数为0.6%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体15mm,固化;重复上述步骤2次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: add 0.6% hydroxylated graphene to the matrix material, ultrasonically disperse it to make it fully dispersed, and obtain a modified matrix for use; laying a multi-level layer on the surface of the inner rigid layer The heterogeneous fiber preform is then filled, smeared or sprayed with 15mm of the above modified matrix, and cured; the above steps are repeated twice to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行160℃加热;温度达到后进行均匀加压及保压22min(2MPa);热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method, put the layered material into the hot pressing mold of the hot pressing furnace for 3-level vacuum, after the vacuum degree is extracted, heat at 160℃; when the temperature is reached, apply uniform pressure and hold the pressure for 22min (2MPa); After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
实施例3:Example 3:
抗爆抗冲击负泊松比梯度复合阻尼材料,由内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的有机硅树脂。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer. An interface connection layer is provided between two adjacent layers of the composite damping material, and the interface connection layer is a silicone resin added with a coupling agent.
所述内表粘弹层为添加增韧剂的脲醛树脂。The inner surface viscoelastic layer is a urea-formaldehyde resin added with a toughening agent.
所述内部刚性层为氮化硅陶瓷。The internal rigid layer is silicon nitride ceramic.
所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的四级异质纤维预制体。所述基体材料为添加增韧剂的有机硅树脂。所述具有负泊松比效应的四级异质纤维预制体为4层,相邻所述四级异质纤维预制体的层间距为4mm。具备负泊松比效应的四级异质纤维预制体,相邻所述四级异质纤维的芯纤维之间的距离为25mm。所述低模量纤维为聚苯硫醚纤维;直径为415μm的纤维束,弹性模量为5.94GPa,断裂伸长率为30%。所述一级辅纤维是聚芳酯纤维,弹性模量为50GPa,直径为272μm,螺旋角为6°;所述第二级辅纤维是聚苯并二恶唑纤维,弹性模量为56GPa,直径为223μm,螺旋角为11°;所述第三级辅纤维是超高分子量聚乙烯纤维,弹性模量为65GPa,直径为145μm,螺旋角为18°;所述第四级辅纤维是氧化铝纤维,弹性模量为455GPa,直径为125μm,螺旋角为31°。The middle elastic layer includes a base material and a four-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The base material is a silicone resin added with a toughening agent. The fourth-level heterogeneous fiber preform with negative Poisson's ratio effect has 4 layers, and the interlayer distance between adjacent fourth-level heterogeneous fiber preforms is 4 mm. For the fourth-level heterogeneous fiber preform with a negative Poisson's ratio effect, the distance between the core fibers of adjacent fourth-level heterogeneous fibers is 25 mm. The low modulus fiber is polyphenylene sulfide fiber; a fiber bundle with a diameter of 415 μm has an elastic modulus of 5.94 GPa and a breaking elongation of 30%. The first-level auxiliary fiber is polyarylate fiber, the elastic modulus is 50 GPa, the diameter is 272 μm, and the helix angle is 6°; the second-level auxiliary fiber is polybenzodiaxazole fiber, the elastic modulus is 56 GPa, The diameter is 223μm and the helix angle is 11°; the third-level auxiliary fiber is ultra-high molecular weight polyethylene fiber, the elastic modulus is 65GPa, the diameter is 145μm, and the helix angle is 18°; the fourth-level auxiliary fiber is oxidized Aluminum fiber, elastic modulus is 455GPa, diameter is 125μm, helix angle is 31°.
所述外表高强层是具备多个内凹孔结构的金属层。所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a(a=4.0mm),所述正六面梯台顶部六边形的边长d为0.5a,所述内凹孔的高度h为1.7a;单个所述内凹孔的体积为336mm 3;所述金属为镍。 The outer high-strength layer is a metal layer with a plurality of internal recessed hole structures. The inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected. The concave angle α at the top of the two regular six-sided terraces is 120 degrees; the side length of the bottom hexagon of the regular six-sided terrace is a (a=4.0mm), and the top hexagon of the regular six-sided terrace is The side length d is 0.5a, the height h of the inner recessed hole is 1.7a; the volume of a single inner recessed hole is 336 mm 3 ; the metal is nickel.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质 量比为1.0:1.0,增韧剂的量为基体材料质量的7.0%,加热至60℃,直至固化完成得到粘弹层。所述固化剂为聚酰胺;所述增韧剂为聚醚砜。(1) Preparation of inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent to base material is 1.0:1.0, the amount of toughening agent is 7.0% of the mass of the base material, Heat to 60°C until curing is completed to obtain a viscoelastic layer. The curing agent is polyamide; the toughening agent is polyethersulfone.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.009。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.009.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的2.0%,所述固化剂与基体材料的质量比为1.0:1.0,增韧剂的量为基体材料质量的7.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至60℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为双金属偶联剂;所述固化剂为聚酰胺;所述增韧剂为聚醚砜。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 2.0 of the mass of the matrix material %, the mass ratio of the curing agent to the matrix material is 1.0:1.0, and the amount of the toughening agent is 7.0% of the mass of the matrix material; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 60°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is a bimetallic coupling agent; the curing agent is polyamide; and the toughening agent is polyethersulfone.
(c)四级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述四级结构的螺旋角度,重复步骤(a)和步骤(b),得到四级异质纤维结构。(c) Processing and preparation of quaternary heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the quaternary structure to obtain Grade four heterogeneous fiber structure.
(d)多级异质纤维预制体的编织制备:将所得四级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到四级异质纤维预制体。(d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained fourth-stage heterogeneous fiber is woven into a warp and weft plain weaving structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until solidification is completed to obtain a fourth-grade heterogeneous fiber preform.
(e)中间弹性层的制备:将质量分数为0.8%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体5mm,固化;重复上述步骤3次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: add 0.8% mass fraction of hydroxylated graphene to the matrix material, ultrasonically disperse it to make it fully dispersed, and obtain a modified matrix for use; laying a multi-level layer on the surface of the inner rigid layer The heterogeneous fiber preform is then filled, smeared or sprayed with 5 mm of the above modified matrix, and cured; the above steps are repeated 3 times to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行170℃加热;温度达到后进行均匀加压及保压25min(5MPa);热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method: Put the layered material into the hot pressing mold of the hot pressing furnace for 3-level vacuuming. After the vacuum degree is extracted, heat it at 170°C; when the temperature is reached, apply uniform pressure and hold the pressure for 25min (5MPa); After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
实施例4:Example 4:
抗爆抗冲击负泊松比梯度复合阻尼材料,由内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的醇酸树脂。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer. An interface connection layer is provided between two adjacent layers of the composite damping material, and the interface connection layer is an alkyd resin added with a coupling agent.
所述内表粘弹层为添加增韧剂的有机硅树脂。The inner surface viscoelastic layer is a silicone resin added with a toughening agent.
所述内部刚性层为氮化硼陶瓷。The internal rigid layer is boron nitride ceramic.
所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的五级异质纤维预制体。所述基体材料为添加增韧剂的脲醛树脂。所述具有负泊松比效应的五级异质纤维预制体为2层,相邻所述五级异质纤维预制体的层间距为8mm。具备负泊松比效应的五级异质纤维预制体,相邻所述五级异质纤维的芯纤维之间的距离为30mm。所述低模量纤维为聚酯纤维;聚酯纤维:直径为670μm,密度1.34g/cm 3,弹性模量为13.55GPa,断裂伸长率为20%,为柔性链纤维。所述一级辅纤维是芳纶纤维,弹性模量为50GPa,直径为230μm,螺旋角为7°;所述第二级辅纤维为石英纤维,弹性模量为78GPa,直径为125μm,螺旋角为10°,所述第三级辅纤维为聚芳酯纤维,弹性模量为87GPa,直径为90μm,螺旋角为24°,所述第四级辅纤维是玄武岩纤维,弹性模量为111GPa,直径为77μm,螺旋角为35°;所述第五级辅纤维为氧化铝纤维,弹性模量为459GPa,直径为71μm,螺旋角为50°。 The intermediate elastic layer includes a base material and a five-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The matrix material is a urea-formaldehyde resin added with a toughening agent. The five-level heterogeneous fiber preform with negative Poisson's ratio effect has two layers, and the interlayer distance between adjacent five-level heterogeneous fiber preforms is 8 mm. For the fifth-level heterogeneous fiber preform with a negative Poisson's ratio effect, the distance between the core fibers of adjacent fifth-level heterogeneous fibers is 30 mm. The low modulus fiber is polyester fiber; polyester fiber: the diameter is 670 μm, the density is 1.34 g/cm 3 , the elastic modulus is 13.55 GPa, and the elongation at break is 20%, and it is a flexible chain fiber. The first-level auxiliary fiber is aramid fiber, the elastic modulus is 50 GPa, the diameter is 230 μm, and the helix angle is 7°; the second-level auxiliary fiber is quartz fiber, the elastic modulus is 78 GPa, the diameter is 125 μm, and the helix angle Is 10°, the third-level auxiliary fiber is polyarylate fiber, the elastic modulus is 87 GPa, the diameter is 90 μm, and the helix angle is 24°, the fourth-level auxiliary fiber is basalt fiber, and the elastic modulus is 111 GPa, The diameter is 77 μm, and the helix angle is 35°; the fifth-level auxiliary fiber is alumina fiber, the elastic modulus is 459 GPa, the diameter is 71 μm, and the helix angle is 50°.
所述外表高强层是具备多个内凹孔结构的金属层。所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a(a=5.0mm),所述正六面梯台顶部六边形的边长d为0.6a,所述内凹孔的高度h为1.35a;单个所述内凹孔的体积为657mm 3;所述金属为镍合金。 The outer high-strength layer is a metal layer with a plurality of internal recessed hole structures. The inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected. The concave angle α at the top of the two regular six-sided terraces is 120 degrees; the side length of the bottom hexagon of the regular six-sided terrace is a (a=5.0mm), and the top hexagon of the regular six-sided terrace is The side length d is 0.6a, the height h of the inner recessed hole is 1.35a; the volume of a single inner recessed hole is 657 mm 3 ; the metal is a nickel alloy.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:1.1,增韧剂的量为基体材料质量的8.0%,加热至65℃,直至固化完成得到粘弹层。所述固化剂为聚醚胺;所述增韧剂为聚苯醚酮。(1) Preparation of inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent and base material is 1.0:1.1, the amount of toughening agent is 8.0% of the mass of the base material, Heat to 65°C until curing is complete to obtain a viscoelastic layer. The curing agent is polyetheramine; the toughening agent is polyphenylene ether ketone.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.011。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.011.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的4.0%,所述固化剂与基体材料的质量比为1.0:1.1,增韧剂的量为基体材料质量的8.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至65℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为硅烷偶联剂;所述固化剂为聚醚胺;所述增韧剂为聚苯醚酮。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the base material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 4.0 of the mass of the base material %, the mass ratio of the curing agent to the matrix material is 1.0:1.1, and the amount of the toughening agent is 8.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 65°C, the first-level heterogeneous fiber embryo structure is fully immersed and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is a silane coupling agent; the curing agent is polyetheramine; and the toughening agent is polyphenylene ether ketone.
(c)五级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述五级结构的螺旋角度,重复步骤(a)和步骤(b),得到五级异质纤维结构。(c) Processing and preparation of five-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the five-level structure to obtain Five-grade heterogeneous fiber structure.
(d)多级异质纤维预制体的编织制备:将所得五级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到五级异质纤维预制体。(d) Weaving and preparation of multi-stage heterogeneous fiber preform: The obtained five-stage heterogeneous fiber is woven into a warp and weft plain weaving structure according to the warp and weft direction through a warp and weft plain weaving method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until solidification is completed to obtain a five-level heterogeneous fiber preform.
(e)中间弹性层的制备:将质量分数为1.2%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体10mm,固化;重复上述步骤1次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: adding 1.2% mass fraction of hydroxylated graphene to the matrix material, ultrasonically dispersing to make it fully dispersed, to obtain a modified matrix for use; laying a multi-level layer on the surface of the inner rigid layer The heterogeneous fiber preform is then filled, smeared or sprayed with 10 mm of the above modified matrix, and cured; repeat the above steps once to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行180℃加热;温度达到后进行均匀加压及保压30min(1MPa);热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method: Put the layered material into the hot pressing mold of the hot pressing furnace to perform 3-level vacuuming. After the vacuum degree is extracted, heat it at 180°C; when the temperature is reached, perform uniform pressure and pressure hold for 30 minutes (1MPa); After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
实施例5:Example 5:
抗爆抗冲击负泊松比梯度复合阻尼材料,由内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的聚酯树脂。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer. An interface connecting layer is arranged between two adjacent layers of the composite damping material, and the interface connecting layer is a polyester resin added with a coupling agent.
所述内表粘弹层为添加增韧剂的聚氨酯。The inner surface viscoelastic layer is polyurethane added with toughening agent.
所述内部刚性层为氮化铝陶瓷。The internal rigid layer is aluminum nitride ceramic.
所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的六级异质纤 维预制体。所述基体材料为添加增韧剂的环氧树脂。所述具有负泊松比效应的六级异质纤维预制体为3层,相邻所述六级异质纤维预制体的层间距为6mm。具备负泊松比效应的六级异质纤维预制体,相邻所述六级异质纤维的芯纤维之间的距离为40mm。所述低模量纤维为聚乙烯醇纤维;聚酰胺纤维:长纤维,直径为485μm,断裂伸长率为24%,弹性模量为5.23GPa,密度为1.16g/cm 3。所述一级辅纤维是芳纶纤维,弹性模量为72GPa,直径为285μm,螺旋角为7°;所述第二级辅纤维为聚芳酯纤维,弹性模量为120GPa,直径为226μm,螺旋角为15°;所述第三级辅纤维是钢纤维,弹性模量为210GPa,直径为180μm,螺旋角为25°;所述第四级辅纤维是碳化硅纤维,弹性模量为290GPa,直径为142μm,螺旋角为34°;所述第五级辅纤维是氧化铝纤维,弹性模量为373GPa,直径为114μm,螺旋角为40°;所述第六级辅纤维是硅酸铝纤维,弹性模量为481GPa,直径为100μm,螺旋角为50°。 The intermediate elastic layer includes a base material and a six-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The base material is epoxy resin added with toughening agent. The six-level heterogeneous fiber preform with negative Poisson's ratio effect has three layers, and the interlayer distance between adjacent six-level heterogeneous fiber preforms is 6 mm. For the sixth-level heterogeneous fiber preform with a negative Poisson's ratio effect, the distance between the core fibers of adjacent sixth-level heterogeneous fibers is 40 mm. The low modulus fiber is polyvinyl alcohol fiber; polyamide fiber: long fiber, diameter is 485 μm, elongation at break is 24%, elastic modulus is 5.23 GPa, and density is 1.16 g/cm 3 . The first-level auxiliary fiber is aramid fiber, the elastic modulus is 72 GPa, the diameter is 285 μm, and the helix angle is 7°; the second-level auxiliary fiber is polyarylate fiber, the elastic modulus is 120 GPa, and the diameter is 226 μm, The helix angle is 15°; the third-level auxiliary fiber is steel fiber, the elastic modulus is 210 GPa, the diameter is 180 μm, and the helix angle is 25°; the fourth-level auxiliary fiber is silicon carbide fiber, and the elastic modulus is 290 GPa , The diameter is 142μm, the helix angle is 34°; the fifth-level auxiliary fiber is alumina fiber, the elastic modulus is 373GPa, the diameter is 114μm, and the helix angle is 40°; the sixth-level auxiliary fiber is aluminum silicate The fiber has an elastic modulus of 481 GPa, a diameter of 100 μm, and a helix angle of 50°.
所述外表高强层是具备多个内凹孔结构的金属层。所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a(a=6.0mm),所述正六面梯台顶部六边形的边长d为0.7a,所述内凹孔的高度h为a;单个所述内凹孔的体积为578mm 3;所述金属为镁合金。 The outer high-strength layer is a metal layer with a plurality of internal recessed hole structures. The inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected. The concave angle α at the top of the two regular six-sided terraces is 120 degrees; the side length of the bottom hexagon of the regular six-sided terrace is a (a=6.0mm), and the top hexagon of the regular six-sided terrace is The side length d is 0.7a, the height h of the inner recessed hole is a; the volume of a single inner recessed hole is 578 mm 3 ; the metal is a magnesium alloy.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:1.2,增韧剂的量为基体材料质量的9.0%,加热至70℃,直至固化完成得到粘弹层。所述固化剂为乙二醇;所述增韧剂为羧基丁腈橡胶。(1) Preparation of inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent and base material is 1.0:1.2, the amount of toughening agent is 9.0% of the mass of the base material, Heat to 70°C until curing is completed to obtain a viscoelastic layer. The curing agent is ethylene glycol; the toughening agent is carboxyl nitrile rubber.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.013。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.013.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的5.0%,所述固化剂与基体材料的质量比为1.0:1.2,增韧剂的量为基体材料质量的9.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至70℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为钛酸酯偶联剂;所述固化剂为乙二醇;所述增韧剂为羧基丁腈橡胶。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 5.0 of the mass of the matrix material %, the mass ratio of the curing agent to the matrix material is 1.0:1.2, and the amount of the toughening agent is 9.0% of the mass of the matrix material; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 70°C, the first-level heterogeneous fiber embryo structure is fully immersed and then the curing system is pulled out, and it is allowed to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is a titanate coupling agent; the curing agent is ethylene glycol; and the toughening agent is carboxyl nitrile rubber.
(c)六级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述六级结构的螺旋角度,重复步骤(a)和步骤(b),得到六级异质纤维结构。(c) Processing and preparation of the six-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the six-level structure to obtain Six-level heterogeneous fiber structure.
(d)多级异质纤维预制体的编织制备:将所得六级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到六级异质纤维预制体。(d) Weaving and preparation of multi-stage heterogeneous fiber preform: The obtained sixth-stage heterogeneous fiber is woven into a warp-weft flat-weave structure according to the warp and weft direction through a warp-weft flat-weave method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until the curing is completed to obtain a six-level heterogeneous fiber preform.
(e)中间弹性层的制备:将质量分数为1.6%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体8mm,固化;重复上述步骤1次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: add 1.6% hydroxylated graphene to the matrix material, and ultrasonically disperse it to make it fully dispersed to obtain a modified matrix for use; laying a multi-level layer on the surface of the inner rigid layer The heterogeneous fiber preform is then filled, smeared or sprayed with 8 mm of the above modified matrix, and cured; repeat the above steps once to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintered molding is obtained with inner concave Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行200℃加热;温度达到后进行均匀加压及保压20min(5MPa);热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method: Put the layered material into the hot pressing mold of the hot pressing furnace and perform 3-level vacuuming. After the vacuum is drawn, heat at 200°C; after the temperature is reached, apply uniform pressure and hold the pressure for 20 minutes (5MPa); After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
实施例6:Example 6:
抗爆抗冲击负泊松比梯度复合阻尼材料,由内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成。所述复合阻尼材料的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的双酚A型环氧树脂。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of a layered unit structure of an inner surface viscoelastic layer-an inner rigid layer-an intermediate elastic layer-an outer high-strength layer. An interface connecting layer is arranged between two adjacent layers of the composite damping material, and the interface connecting layer is a bisphenol A epoxy resin with a coupling agent.
所述内表粘弹层为添加增韧剂的聚脲。The inner surface viscoelastic layer is polyurea added with a toughening agent.
所述内部刚性层为氧化铝陶瓷。The internal rigid layer is alumina ceramic.
所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的七级异质纤维预制体。所述基体材料为添加增韧剂的聚脲。所述具有负泊松比效应的七级异质纤维预制体为4层,相邻所述七级异质纤维预制体的层间距为20mm。具备负泊松比效应的七级异质纤维预制体,相邻所述七级异质纤维的芯纤维之间的距离为50mm。所述低模量纤维为聚酰亚胺纤维;其中,弹性模量为12GPa,密度为2.35g/cm 3,直径为600μm,断裂伸长率29%。所述一级辅纤维是耐碱玻璃纤维,弹性模量为74GPa,直径为305μm,螺旋角为5°;所述第二级辅纤维为超高分子量聚乙烯纤维,弹性模量为100GPa,直径为200μm,螺旋角为14°;所述第三级辅纤维是碳化硅纤维,弹性模量为174GPa,直径为152μm,螺旋角为24°;所述 第四级辅纤维是钢纤维,弹性模量为202GPa,直径为124μm,螺旋角为33°;所述第五级辅纤维是碳纤维,弹性模量为245GPa,直径为102μm,螺旋角为40°;所述第六级辅纤维是氧化铝纤维,弹性模量为351GPa,直径为76μm,螺旋角为50°;所述第七级辅纤维是碳化硅纤维,弹性模量为462GPa,直径为41μm,螺旋角为60°。 The intermediate elastic layer includes a base material and a seven-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the base material. The matrix material is polyurea added with a toughening agent. The seven-level heterogeneous fiber preform with a negative Poisson's ratio effect has 4 layers, and the interlayer distance between the adjacent seven-level heterogeneous fiber preforms is 20 mm. For the seventh-level heterogeneous fiber preform with a negative Poisson's ratio effect, the distance between the core fibers of adjacent seventh-level heterogeneous fibers is 50 mm. The low modulus fiber is a polyimide fiber; wherein the elastic modulus is 12 GPa, the density is 2.35 g/cm 3 , the diameter is 600 μm, and the elongation at break is 29%. The first-level auxiliary fiber is alkali-resistant glass fiber, the elastic modulus is 74 GPa, the diameter is 305 μm, and the helix angle is 5°; the second-level auxiliary fiber is ultra-high molecular weight polyethylene fiber, the elastic modulus is 100 GPa, and the diameter is 5°. Is 200μm and the helix angle is 14°; the third-level auxiliary fiber is silicon carbide fiber, the modulus of elasticity is 174GPa, the diameter is 152μm, and the helix angle is 24°; the fourth-level auxiliary fiber is steel fiber, the elastic modulus The amount is 202 GPa, the diameter is 124 μm, and the helix angle is 33°; the fifth-level auxiliary fiber is carbon fiber, the elastic modulus is 245 GPa, the diameter is 102 μm, and the helix angle is 40°; the sixth-level auxiliary fiber is alumina The fiber has an elastic modulus of 351 GPa, a diameter of 76 μm, and a helix angle of 50°; the seventh-level auxiliary fiber is a silicon carbide fiber with an elastic modulus of 462 GPa, a diameter of 41 μm, and a helix angle of 60°.
所述外表高强层是具备多个内凹孔结构的金属层。所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。所述两个正六面梯台顶部相连处凹角α为120度;所述正六面梯台底部六边形的边长为a(a=7mm),所述正六面梯台顶部六边形的边长d为0.5a,所述内凹孔的高度h为1.7a;单个所述内凹孔的体积为920mm 3;所述金属为钛合金。 The outer high-strength layer is a metal layer with a plurality of internal recessed hole structures. The inner concave hole is composed of two symmetrically centered regular six-sided terrace structures, the upper and lower ends of the inner concave hole are the bottoms of the regular six-sided terraces, and the tops of the two regular six-sided terraces are connected. The concave angle α at the top of the two regular six-sided terraces is 120 degrees; the side length of the bottom hexagon of the regular six-sided terrace is a (a=7mm), and the sides of the top hexagon of the regular six-sided terrace are The length d is 0.5a, the height h of the inner recessed hole is 1.7a; the volume of a single inner recessed hole is 920 mm 3 ; the metal is a titanium alloy.
所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,包括以下步骤:The preparation method of the anti-explosion and anti-shock negative Poisson's ratio gradient composite damping material includes the following steps:
(1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:0.9,增韧剂的量为基体材料质量的10.0%,加热至80℃,直至固化完成得到粘弹层。所述固化剂为己二胺;所述增韧剂为聚乙烯醇缩丁醛。(1) Preparation of the inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent to base material is 1.0:0.9, and the amount of toughening agent is 10.0% of the mass of the base material, Heat to 80°C until curing is completed to obtain a viscoelastic layer. The curing agent is hexamethylene diamine; the toughening agent is polyvinyl butyral.
(2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,从而形成散布的小凹坑,以增加陶瓷的粘接面积和机械嵌合力,粗糙度保持在Ra0.015。(2) Processing and preparation of the internal rigid layer: the roughness of the ceramic surface is improved, and the laser etching technology is used to irradiate the ceramic with high-energy laser to melt and re-quench the surface, thereby forming scattered small pits to increase the ceramic's The bonding area, mechanical mating force, and roughness are maintained at Ra0.015.
(3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
(a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构。(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare The first-level heterogeneous fiber embryo structure is obtained.
(b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的3.0%,所述固化剂与基体材料的质量比为1.0:0.9,增韧剂的量为基体材料质量的7.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至80℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构。所述偶联剂为硅烷偶联剂;所述固化剂为己二胺;所述增韧剂为聚乙烯醇缩丁醛。(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the base material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 3.0 of the mass of the base material %, the mass ratio of the curing agent to the matrix material is 1.0:0.9, and the amount of the toughening agent is 7.0% of the matrix material mass; then the primary heterogeneous fiber embryo structure prepared in step (a) is immersed in it and heated to At 80°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained. The coupling agent is a silane coupling agent; the curing agent is hexamethylene diamine; and the toughening agent is polyvinyl butyral.
(c)七级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述七级结构的螺旋角度,重复步骤(a)和步骤(b),得到七级异质纤维结构。(c) Processing and preparation of the seven-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the seventh-level structure to obtain Seven-level heterogeneous fiber structure.
(d)多级异质纤维预制体的编织制备:将所得七级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到七级异质纤维预制体。(d) Knitting and preparation of multi-stage heterogeneous fiber preform: the obtained seven-stage heterogeneous fiber is woven into a warp-weft flat-weave structure according to the warp and weft direction through a warp-weft flat-weave method, and then the solidification system described in step (b) is fully Coating on all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until it is cured to obtain a seven-grade heterogeneous fiber preform.
(e)中间弹性层的制备:将质量分数为0.3%的羟基化石墨烯加入到基体材料中,超声 分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体4mm,固化;重复上述步骤3次,即可得到中间弹性层。(e) Preparation of the middle elastic layer: add 0.3% of the hydroxylated graphene mass fraction to the matrix material, ultrasonically disperse it to make it fully dispersed, obtain a modified matrix, for use; lay a multi-level layer on the surface of the inner rigid layer The heterogeneous fiber preform is then filled, smeared or sprayed with 4 mm of the above modified matrix, and cured; the above steps are repeated 3 times to obtain the intermediate elastic layer.
(4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层。(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structure of the metal layer.
(5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行220℃加热;温度达到后进行均匀加压及保压28min(3MPa);热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method, put the layered material into the hot pressing mold of the hot pressing furnace for 3-stage vacuuming, after the vacuum degree is extracted, heating at 220 ℃; after the temperature is reached, uniform pressure and pressure hold for 28 min (3MPa); After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
对照实施例1:Comparative Example 1:
制备多孔金属/混杂纤维增强弹性层/陶瓷层状复合材料,具体制备方法为:To prepare porous metal/hybrid fiber reinforced elastic layer/ceramic layered composite material, the specific preparation method is as follows:
(1)将等规格、等质量的短切聚酰亚胺纤维、短切耐碱玻璃纤维、短切超高分子量聚乙烯纤维、短切碳化硅纤维、短切钢纤维、短切碳纤维、短切氧化铝纤维、短切碳化硅纤维,充分均匀的分散在与实施例6相同配方与厚度的改性聚脲基体中,得到中间弹性层。(1) Chopped polyimide fiber, chopped alkali-resistant glass fiber, chopped ultra-high molecular weight polyethylene fiber, chopped silicon carbide fiber, chopped steel fiber, chopped carbon fiber, short The cut alumina fibers and chopped silicon carbide fibers are fully and uniformly dispersed in a modified polyurea matrix with the same formula and thickness as in Example 6 to obtain an intermediate elastic layer.
(2)采用3D打印技术,制备具有孔隙率、孔径分布、厚度的钛合金层。(2) Using 3D printing technology, prepare a titanium alloy layer with porosity, pore size distribution, and thickness.
(3)按照实施例6的层间厚度比,将多孔钛合金/中间弹性层/氧化铝陶瓷叠层放置,层间涂覆添加硅烷偶联剂的双酚A型环氧树脂,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行220℃加热;温度达到后进行均匀加压及保压28min(3MPa);热压成型完毕,降温冷却,即得到多孔金属/混杂纤维增强弹性层/陶瓷层状复合材料,以其抗冲击强度作为测试的基准。(3) According to the thickness ratio between layers in Example 6, the porous titanium alloy/middle elastic layer/alumina ceramics were laminated, and the layers were coated with bisphenol A epoxy resin with silane coupling agent, and vacuum heating was used. Pressure diffusion bonding method, the layered material is put into the hot pressing mold of the hot pressing furnace for 3-level vacuuming. After the vacuum degree is drawn, it is heated at 220 ℃; after the temperature is reached, it is uniformly pressurized and pressure-maintained for 28 min ( 3MPa); After the hot press molding is completed, the temperature is cooled down to obtain a porous metal/hybrid fiber reinforced elastic layer/ceramic layered composite material, and its impact strength is used as the test benchmark.
将对照实施例1与实施例1-6制备的复合材料样品分别进行相应的抗冲击强度测试。The composite material samples prepared in Comparative Example 1 and Examples 1-6 were subjected to corresponding impact strength tests.
纤维力学性能测试:应用万能力学试验机,采用5mm/min的拉伸速度,纤维长度为250mm。Fiber mechanical performance test: Use universal testing machine, adopt 5mm/min tensile speed, fiber length is 250mm.
泊松比值的测试:采用数字散斑相关方法配合万能力学实验机测试计算,力学实验机加载速度为5mm/min。Poisson's ratio test: The digital speckle correlation method is used in conjunction with the test calculation of the universal test machine. The loading speed of the mechanical test machine is 5mm/min.
复合材料抗冲击强度测试:依据GB/T1451使用万能试验机进行测试,得到复合材料的抗冲击强度。Composite material impact strength test: According to GB/T1451, use a universal testing machine to test to obtain the composite material's impact strength.
表1对照实施例1的纤维与实施例1-6制备的纤维预制体的参数Table 1 The parameters of the fiber of Comparative Example 1 and the fiber preforms prepared in Examples 1-6
纤维预制体Fiber preform 对照实施例1Comparative Example 1 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 实施例5Example 5 实施例6Example 6
泊松比值Poisson's ratio 0.40.4 -6.25-6.25 -7.58-7.58 -8.86-8.86 -9.45-9.45 -10.68-10.68 -11.39-11.39
表2对照实施例1与实施例1-6制备的抗爆抗冲击复合材料的抗冲击强度Table 2 The impact strength of the anti-explosive and anti-impact composite materials prepared in Comparative Example 1 and Examples 1-6
Figure PCTCN2020080327-appb-000001
Figure PCTCN2020080327-appb-000001
由表1可知,实施例1-6制备的纤维预制体的泊松比值为-6.25~-11.39,而对照实施例所述的纤维的泊松比值为0.4。由此可知,与现有技术中的纤维相比,本申请所述的多级纤维预制体的负泊松效应更加显著;而且随着纤维预制体中辅纤维级数的增加,负泊松比效应也逐步增加。It can be seen from Table 1 that the Poisson's ratio of the fiber preforms prepared in Examples 1-6 is -6.25 to -11.39, while the Poisson's ratio of the fiber described in the comparative example is 0.4. It can be seen that, compared with the fibers in the prior art, the negative Poisson effect of the multi-stage fiber preform described in this application is more significant; and as the number of auxiliary fibers in the fiber preform increases, the negative Poisson's ratio The effect is gradually increasing.
由表2可知,实施例1-6制备的复合材料的抗冲击强度与对照实施例1相比均显著提高,说明其抗爆抗冲击性能得到大幅提高。相对于相同体系的金属/混杂纤维增强弹性层/陶瓷复合材料,本申请所制备的复合材料的抗冲击性能增幅可达268.3%,说明该复合材料的纤维预制体和内凹孔金属的设计,以及多层材料之间的梯度结合方式具有显著的增强抗冲击、抗爆作用。It can be seen from Table 2 that the impact strength of the composite material prepared in Examples 1-6 is significantly improved compared with that of Comparative Example 1, indicating that its anti-knock and impact resistance has been greatly improved. Compared with the metal/hybrid fiber reinforced elastic layer/ceramic composite material of the same system, the impact resistance of the composite material prepared in this application can be increased by 268.3%, indicating the design of the fiber preform and the inner recessed metal of the composite material. And the gradient combination between multilayer materials has a significant effect of enhancing impact and explosion resistance.

Claims (10)

  1. 抗爆抗冲击负泊松比梯度复合阻尼材料,由至少一个内表粘弹层-内部刚性层-中间弹性层-外表高强层的层状单元结构组成;其特征在于:所述中间弹性层包括基体材料以及设置在基体材料中的具有负泊松比效应的多级异质纤维预制体;所述纤维预制体由若干根多级异质纤维经纬平织而成;所述多级异质纤维由多级辅纤维在芯纤维上缠绕而成;所述芯纤维为低模量纤维,所述多级辅纤维包括依次缠绕在芯纤维上的弹性模量不同的高模量纤维;所述多级辅纤维中的一级辅纤维弹性模量为50GPa-90GPa;第N级辅纤维与第N-1级辅纤维的弹性模量比为1.1-9.6,N=2-7;所述芯纤维与一级辅纤维的直径比为1.5-3.0,芯纤维与第N级辅纤维的直径比为2.5-15.0,第N级辅纤维与第N-1级辅纤维的直径比为0.5-0.9,N为2-7;所述第一级辅纤维螺旋角度为2°-8°,第N级辅纤维的螺旋角度较第N-1级辅纤维增加3°-15°,第N级辅纤维螺旋角度为5°-60°,N为2-7。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material is composed of at least one layered unit structure of inner surface viscoelastic layer-inner rigid layer-middle elastic layer-outer surface high-strength layer; it is characterized in that: the middle elastic layer includes A matrix material and a multi-stage heterogeneous fiber preform with a negative Poisson's ratio effect arranged in the matrix material; the fiber preform is formed by a flat woven warp and weft of a plurality of multi-stage heterogeneous fibers; the multi-stage heterogeneous fiber It is formed by winding multi-level auxiliary fibers on a core fiber; the core fiber is a low-modulus fiber, and the multi-level auxiliary fiber includes high-modulus fibers with different elastic modulus sequentially wound on the core fiber; The elastic modulus of the primary secondary fiber in the secondary fiber is 50GPa-90GPa; the ratio of the elastic modulus of the Nth secondary fiber to the N-1th secondary fiber is 1.1-9.6, N=2-7; the core fiber The diameter ratio to the first-level auxiliary fiber is 1.5-3.0, the diameter ratio of the core fiber to the N-th auxiliary fiber is 2.5-15.0, and the diameter ratio of the N-th auxiliary fiber to the N-1th auxiliary fiber is 0.5-0.9. N is 2-7; the helix angle of the first-level auxiliary fiber is 2°-8°, the helix angle of the N-th auxiliary fiber is 3°-15° higher than that of the N-1-th auxiliary fiber, and the N-th auxiliary fiber The helix angle is 5°-60°, and N is 2-7.
  2. 根据权利要求1所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述中间弹性层中具有负泊松比效应的多级异质纤维预制体为1层-4层;相邻所述多级异质纤维预制体的层间距为2mm-20mm;相邻所述多级异质纤维的芯纤维之间的距离为2mm-50mm;所述低模量纤维的弹性模量为50MPa-50GPa;所述高模量纤维的弹性模量为≥50GPa;第N级辅纤维与第N-1级辅纤维的弹性模量比为1.1-7.5,N为2-7;所述芯纤维与一级辅纤维的直径比为1.5-2.5,芯纤维与第N级辅纤维的直径比为2.5-10.0,第N级辅纤维螺旋角度为10°-60°,N为2-7。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material according to claim 1, wherein the multi-stage heterogeneous fiber preform with negative Poisson's ratio effect in the middle elastic layer is 1 layer to 4 layers The interlayer spacing of the adjacent multi-stage heterogeneous fiber preform is 2mm-20mm; the distance between the core fibers of the adjacent multi-stage heterogeneous fiber is 2mm-50mm; the elastic modulus of the low modulus fiber The elastic modulus of the high-modulus fiber is ≥50GPa; the elastic modulus ratio of the N-th auxiliary fiber to the N-1-th auxiliary fiber is 1.1-7.5, and N is 2-7; The diameter ratio of the core fiber and the first-level auxiliary fiber is 1.5-2.5, the diameter ratio of the core fiber and the N-th auxiliary fiber is 2.5-10.0, the helix angle of the N-th auxiliary fiber is 10°-60°, and N is 2- 7.
  3. 根据权利要求2所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述低模量纤维为聚乙烯纤维、聚乙烯醇纤维、聚乙烯醇缩甲醛纤维、聚氯乙烯纤维、聚丙烯纤维、聚丙烯腈纤维、聚酰胺纤维、聚酰亚胺纤维、聚酯纤维、聚氨酯纤维、纤维素纤维、聚四氟乙烯纤维和聚苯硫醚纤维中的一种或多种;所述高模量纤维为芳纶纤维、聚苯并咪唑纤维、聚苯并二恶唑纤维、聚芳酯纤维、超高分子量聚乙烯纤维、玻璃纤维、碳纤维、钢纤维、连续玄武岩纤维、碳化硅纤维、氧化镁纤维、氧化铝纤维、二氧化硅纤维、石英纤维、硅酸铝纤维、石墨烯纤维和硼纤维中的一种或多种。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material according to claim 2, wherein the low modulus fiber is polyethylene fiber, polyvinyl alcohol fiber, polyvinyl formal fiber, polyvinyl chloride One or more of fiber, polypropylene fiber, polyacrylonitrile fiber, polyamide fiber, polyimide fiber, polyester fiber, polyurethane fiber, cellulose fiber, polytetrafluoroethylene fiber and polyphenylene sulfide fiber The high modulus fiber is aramid fiber, polybenzimidazole fiber, polybenzodioxazole fiber, polyarylate fiber, ultra-high molecular weight polyethylene fiber, glass fiber, carbon fiber, steel fiber, continuous basalt fiber, One or more of silicon carbide fibers, magnesia fibers, alumina fibers, silica fibers, quartz fibers, aluminum silicate fibers, graphene fibers, and boron fibers.
  4. 根据权利要求1-3中任意一项所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述梯度复合阻尼材料中的相邻两层之间均设置界面连接层,所述界面连接层为添加偶联剂的酚醛树脂、双酚A型环氧树脂、有机硅树脂、醇酸树脂、聚酯树脂中的一种或几种。The anti-explosion and shock-resistant negative Poisson's ratio gradient composite damping material according to any one of claims 1 to 3, wherein an interface connection layer is provided between two adjacent layers in the gradient composite damping material, The interface connecting layer is one or more of phenolic resin, bisphenol A epoxy resin, silicone resin, alkyd resin, and polyester resin added with a coupling agent.
  5. 根据权利要求4所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述内表粘弹层和中间弹性层的基体材料均为添加增韧剂的环氧树脂、酚醛树脂、脲醛树脂、有机硅树脂、聚氨酯、聚脲中的一种或几种。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material according to claim 4, characterized in that: the matrix materials of the inner surface viscoelastic layer and the middle elastic layer are epoxy resin and phenolic resin with toughening agent added. One or more of resin, urea-formaldehyde resin, silicone resin, polyurethane and polyurea.
  6. 根据权利要求4所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述外表高 强层是具备多个内凹孔结构的金属层;所述内凹孔由两个中心对称的正六面梯台结构组成,所述内凹孔的上、下两端为正六面梯台的底部,两个所述正六面梯台的顶部相连。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material according to claim 4, wherein: the outer high-strength layer is a metal layer with a plurality of inner concave hole structures; the inner concave hole consists of two centers It is composed of a symmetrical six-sided terrace structure, the upper and lower ends of the inner concave hole are the bottom of the regular six-sided terrace, and the tops of the two regular six-sided terraces are connected.
  7. 根据权利要求6所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述两个正六面梯台顶部相连处凹角α为120°;所述正六面梯台底部六边形的边长为a,所述正六面梯台顶部六边形的边长d为0.3a-0.7a,所述内凹孔的高度h为a-2.4a;单个所述内凹孔的体积为100mm 3-1000mm 3;所述金属为铝、镍、镁、钛及其合金中的一种或几种。 The anti-explosion and shock-resistant negative Poisson's ratio gradient composite damping material according to claim 6, wherein the concave angle α at the top of the two positive six-sided terraces is 120°; the bottom six sides of the positive six-sided terrace The side length of the shape is a, the side length d of the hexagon at the top of the regular six-sided terrace is 0.3a-0.7a, and the height h of the inner concave hole is a-2.4a; the volume of a single inner concave hole It is 100mm 3 -1000mm 3 ; the metal is one or more of aluminum, nickel, magnesium, titanium and their alloys.
  8. 根据权利要求4所述的抗爆抗冲击负泊松比梯度复合阻尼材料,其特征在于:所述内部刚性层为弹性模量220GPa-460GPa的陶瓷材料,具体为碳化硅、碳化硼、氮化硅、氮化硼、氮化铝、氧化铝和氧化锆陶瓷中的一种或几种。The anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material according to claim 4, wherein the internal rigid layer is a ceramic material with an elastic modulus of 220GPa-460GPa, specifically silicon carbide, boron carbide, nitride One or more of silicon, boron nitride, aluminum nitride, alumina and zirconia ceramics.
  9. 如权利要求1-8所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,其特征在于:所述制备包括以下步骤:The method for preparing the anti-explosive and shock-resistant negative Poisson's ratio gradient composite damping material according to claims 1-8, characterized in that: the preparation comprises the following steps:
    (1)内表粘弹层的制备:将固化剂和增韧剂加入到基体材料中,固化剂和基体材料的质量比为1.0:0.8-1.0:1.2,增韧剂的量为基体材料质量的5.0%-10.0%,加热至50℃-80℃,直至固化完成得到粘弹层;(1) Preparation of the inner surface viscoelastic layer: adding curing agent and toughening agent to the base material, the mass ratio of curing agent to base material is 1.0:0.8-1.0:1.2, and the amount of toughening agent is the quality of the base material Of 5.0%-10.0% of the content, heated to 50℃-80℃, until the curing is completed to obtain the viscoelastic layer;
    (2)内部刚性层的加工制备:对陶瓷表面进行提高粗糙度处理,采用激光蚀刻技术以高能量的激光照射陶瓷使表面产生熔化和重淬火,形成散布的小凹坑,粗糙度保持在Ra0.005-Ra0.015;(2) Processing and preparation of the internal rigid layer: the surface of the ceramic is processed to improve the roughness, and the laser etching technology is used to irradiate the ceramic with a high-energy laser to melt and re-quench the surface to form scattered small pits, and the roughness is maintained at Ra0 .005-Ra0.015;
    (3)中间弹性层的制备:(3) Preparation of the middle elastic layer:
    (a)一级异质纤维胚结构的加工制备:按照所述一级结构的螺旋角度,将所述作为一级辅纤维的高模量纤维缠绕在作为芯纤维的低模量纤维上,制备得到一级异质纤维胚结构;(a) Processing and preparation of primary heterogeneous fiber embryo structure: according to the helix angle of the primary structure, the high modulus fiber as the primary auxiliary fiber is wound on the low modulus fiber as the core fiber to prepare Obtain the first-level heterogeneous fiber embryo structure;
    (b)一级异质纤维胚结构的固化处理:将偶联剂、固化剂和增韧剂分别加入到中间弹性层的基体材料中充分搅拌,其中偶联剂的量为基体材料质量的0.1%-5.0%,所述固化剂与基体材料的质量比为1.0:0.8-1.0:1.2,增韧剂的量为基体材料质量的5.0%-10.0%;然后将步骤(a)制备的一级异质纤维胚结构浸入其中,加热至50℃-80℃,使一级异质纤维胚结构充分浸渍后提拉出固化体系,静置,直至固化完成,得到一级异质纤维结构;(b) Curing treatment of primary heterogeneous fiber embryo structure: add coupling agent, curing agent and toughening agent to the matrix material of the middle elastic layer and stir thoroughly, wherein the amount of coupling agent is 0.1 of the mass of the matrix material %-5.0%, the mass ratio of the curing agent to the matrix material is 1.0:0.8-1.0:1.2, and the amount of the toughening agent is 5.0%-10.0% of the matrix material mass; and then the first stage prepared in step (a) The heterogeneous fiber embryo structure is immersed in it and heated to 50°C-80°C, the first-level heterogeneous fiber embryo structure is fully immersed, and then the curing system is pulled out, and left to stand until the curing is completed, and the first-level heterogeneous fiber structure is obtained;
    (c)N级异质纤维结构的加工制备:将步骤(b)所得的异质纤维作为一级结构,按照所述N级结构的螺旋角度,重复步骤(a)和步骤(b),得到N级异质纤维结构,N为2-7;(c) Processing and preparation of N-level heterogeneous fiber structure: taking the heterogeneous fiber obtained in step (b) as the primary structure, repeating steps (a) and (b) according to the helix angle of the N-level structure to obtain N-grade heterogeneous fiber structure, N is 2-7;
    (d)多级异质纤维预制体的编织制备:将所得N级异质纤维,按照经纬方向,通过经纬平织方法,编织成为经纬平织结构,然后将步骤(b)所述固化体系充分涂覆在经纬平织结构的所有经纬交接点,静置,直至完成固化,得到N级异质纤维预制体,N为2-7;(d) Weaving and preparation of multi-stage heterogeneous fiber preform: the obtained N-stage heterogeneous fiber is woven into a warp-weft plain weave structure according to the warp and weft direction through a warp-weft plain weaving method, and then the solidification system described in step (b) is fully Coat all the warp and weft junctions of the warp and weft plain weave structure, and let it stand until it is cured to obtain an N-grade heterogeneous fiber preform, with N being 2-7;
    (e)中间弹性层的制备:将质量分数为0.2%-2.0%的羟基化石墨烯加入到基体材料中,超声分散使其充分分散,获得改性基体,备用;在内部刚性层表面铺设一层多级异质纤维预制体,然后灌装、涂抹或喷涂上述改性基体2mm-20mm,固化;重复上述步骤0-3次,即可得到中间弹性层;(e) Preparation of the middle elastic layer: add the hydroxylated graphene with a mass fraction of 0.2%-2.0% to the matrix material, and ultrasonically disperse it to make it fully dispersed to obtain a modified matrix for use; a layer is laid on the surface of the inner rigid layer Layer multi-level heterogeneous fiber preforms, then fill, smear or spray the above modified matrix 2mm-20mm, and solidify; repeat the above steps 0-3 times to obtain the intermediate elastic layer;
    (4)外表高强层的加工制备:采用选择性激光烧结法,利用UG软件构建内凹孔金属三维模型,模型转换STL格式后输入到激光粉末烧结快速成型系统中,烧结成型得到具备内凹孔结构的金属层;(4) Processing and preparation of the external high-strength layer: using selective laser sintering method, using UG software to build a three-dimensional metal model of the inner concave hole, the model is converted into STL format and input into the laser powder sintering rapid prototyping system, and the sintering molding is formed with inner concave holes Structural metal layer;
    (5)将内表粘弹层-界面连接层-内部刚性层-界面连接层-中间弹性层-界面连接层-外表高强层按照从下往上的顺序叠层放置,采用真空热压扩散结合法,将铺层好的材料放入热压炉的热压模具内进行3级抽真空,真空度抽取完成后,进行150℃-220℃加热,温度达到后进行均匀加压及保压20min-30min;热压成型完毕,降温冷却,即得到抗爆抗冲击负泊松比梯度复合阻尼材料。(5) Lay the inner surface viscoelastic layer-the interface connection layer-the inner rigid layer-the interface connection layer-the middle elastic layer-the interface connection layer-the outer surface high-strength layer in the order from bottom to top, using vacuum hot pressure diffusion bonding Method, put the layered material into the hot pressing mold of the hot pressing furnace for 3-level vacuuming. After the vacuum degree is extracted, heat at 150℃-220℃, and after the temperature reaches, perform uniform pressure and hold the pressure for 20min- 30min; After the hot pressing is completed, the temperature is lowered and the composite damping material with a gradient of anti-explosion and anti-shock negative Poisson's ratio is obtained.
  10. 根据权利要求9所述的抗爆抗冲击负泊松比梯度复合阻尼材料的制备方法,其特征在于:所述偶联剂为钛酸酯偶联剂、铝酸酯偶联剂、双金属偶联剂和硅烷偶联剂中的一种或多种;所述固化剂为聚酰胺、聚酯树脂、二元醇、多元醇、芳族胺类、脂肪族胺类固化剂中的一种或多种;所述增韧剂为羧基丁腈橡胶、聚乙烯醇缩丁醛、聚醚砜、聚苯醚酮中的一种或多种。The method for preparing anti-explosion and impact-resistant negative Poisson's ratio gradient composite damping material according to claim 9, wherein the coupling agent is a titanate coupling agent, an aluminate coupling agent, and a bimetallic coupling agent. One or more of the coupling agent and the silane coupling agent; the curing agent is one of polyamide, polyester resin, glycol, polyol, aromatic amine, aliphatic amine curing agent or Multiple; the toughening agent is one or more of carboxyl nitrile rubber, polyvinyl butyral, polyethersulfone, and polyphenylene ether ketone.
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