WO2021077651A1 - 弧形波纹板打孔装置 - Google Patents

弧形波纹板打孔装置 Download PDF

Info

Publication number
WO2021077651A1
WO2021077651A1 PCT/CN2020/077901 CN2020077901W WO2021077651A1 WO 2021077651 A1 WO2021077651 A1 WO 2021077651A1 CN 2020077901 W CN2020077901 W CN 2020077901W WO 2021077651 A1 WO2021077651 A1 WO 2021077651A1
Authority
WO
WIPO (PCT)
Prior art keywords
arc
shaped
punching
hole
corrugated board
Prior art date
Application number
PCT/CN2020/077901
Other languages
English (en)
French (fr)
Inventor
战福军
Original Assignee
南京联众工程技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201921801678.4U external-priority patent/CN211757919U/zh
Priority claimed from CN201911020240.7A external-priority patent/CN110883197A/zh
Application filed by 南京联众工程技术有限公司 filed Critical 南京联众工程技术有限公司
Publication of WO2021077651A1 publication Critical patent/WO2021077651A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/04—Centering the work; Positioning the tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/24—Perforating, i.e. punching holes
    • B21D28/26—Perforating, i.e. punching holes in sheets or flat parts

Definitions

  • the invention relates to an arc-shaped corrugated plate punching device, which belongs to the field of corrugated plate punching.
  • Culvert pipes are widely used in the highway industry. Culvert pipes are usually assembled from multiple curved corrugated plates.
  • the assembling method of the arc-shaped corrugated wing is bolt connection, that is, bolt holes are punched around each corrugated board, and the bolts are used to splice them into a shape.
  • the method of manufacturing the surrounding holes of the curved corrugated plate is: first, the flat steel plate is made into a straight corrugated steel plate, and holes are punched around the straight corrugated steel plate. After the punching is completed, the corrugated steel plate is rolled by a special equipment Make an arc, as shown in Figure 1.
  • the present invention aims to provide a perforating device for arc-shaped corrugated plates, which can perforate the arc-shaped corrugated plates, which can solve the above technical problems and avoid the problems of side hole deformation caused by traditional perforation and rolling methods.
  • the arc-shaped corrugated board punching device of the present invention is characterized in that the punching device includes: an arc-shaped bracket, a punching machine, and a pressing device for pressing the corrugated board on the arc-shaped bracket .
  • the arc-shaped support is used to place the arc-shaped corrugated board, and the size of the arc-shaped support is the same as the size of the single-piece arc-shaped corrugated board.
  • the punching machine is arranged on one side of the arc-shaped bracket, and the number and spacing are the same as the number and spacing of the bolt holes to be punched.
  • the punching machine is provided with a punch and a die base arranged directly below the punch.
  • the upper surface of the die base has a curvature, and the curvature is the same as the corrugation curvature of the corrugated board.
  • the cross-section of the punch is circular or waist-shaped.
  • the center of the die base is provided with a perforation or groove, and when the punch drops to the end, the perforation or groove can completely accommodate the punch.
  • the inner side of the arc-shaped bracket is provided with a supporting beam.
  • the pressing device includes a driving device, a pressing head and a vertical rod.
  • the driving device drives the indenter to fall, and the indenter after the descending presses the corrugated board and the arc-shaped bracket tightly.
  • the vertical rod is used to support and connect the pressing device.
  • the lower surface of the indenter has a curvature, which is the same as the corrugation curvature of the corrugated board.
  • the pressing device is hydraulically driven.
  • Using the punching device of the present invention improves the steps of the arc-shaped corrugated board punching process, can realize the punching on the curved corrugated board, avoiding the side effects caused by the traditional punching and rolling method. Deformation of the hole and other problems. Thus, waist-shaped holes can be punched into the arc-shaped corrugated board.
  • Figure 1 is a schematic diagram of an arc-shaped corrugated board made by a traditional punching process
  • Figure 2 is a schematic diagram of the structure of the device of the present invention.
  • Figure 3 is a schematic diagram of the structure of the punching machine in the device of the present invention.
  • Fig. 4 is a schematic diagram of the structure of the pressing device in the device of the present invention.
  • the arc-shaped corrugated board punching device includes: an arc-shaped support 1, a punching machine 2, a pressing device 3, and a supporting beam 4.
  • the arc-shaped bracket includes an arc-shaped surface and a base rail.
  • the arc-shaped surface of the arc-shaped bracket 1 is used to place an arc-shaped corrugated board, and the corrugated direction of the corrugated board is the same as the extending direction of the arc-shaped surface.
  • the arc-shaped surface area of the arc-shaped bracket 1 is greater than or equal to the area of a single arc-shaped corrugated board.
  • the upper surface of the arc-shaped bracket can be a flat surface or a surface with corrugated grooves. The grooves and the corrugated board have the same grain direction, which can play the role of fixing the corrugated board.
  • the inner side of the arc-shaped bracket 1 is provided with supporting beams, and at least two supporting beams are arranged in a staggered arrangement.
  • the supporting beams 4 By providing the supporting beams 4, the strength and stability of the arc-shaped bracket can be increased.
  • the supporting beam can also have a certain angle to further enhance the stability of the house-shaped bracket.
  • the arc-shaped bracket 1 and the support beam 4 are made of metal, preferably steel.
  • a punching machine 2 is provided on one side of the arc-shaped bracket 1, and the punching machine 2 punches holes on the outermost corrugations of the corrugated board.
  • the number and spacing of the punching machines 2 are the same as the number and spacing of the bolt holes to be punched. Multiple punching machines work at the same time, so that the bolt holes are formed at one time and the punching efficiency is improved.
  • the punching machine can also be set on both sides of the arc-shaped bracket at the same time to punch holes on both sides at the same time.
  • FIG. 3 The specific structure of the punching machine 2 is shown in FIG. 3, including a punch 5 and a die base 6.
  • the cross section of the punch 5 is round or waist-shaped, and can punch round holes or waist-shaped holes.
  • the die base 6 is located below the punch 5, and the upper surface of the die base 6 has a curvature, which is the same as that of the corrugated board.
  • the curved surface is corrugated to fit the corrugated board, so that the corrugated board can be stably placed on the die base 6.
  • the die base 6 may be a stand-alone table type, or it may be integrally formed with the punch base.
  • the center of the die base is also provided with a perforation or groove 7.
  • the perforation or groove can completely accommodate the punch.
  • the punching machine 2 When the punching machine is driven by hydraulic pressure, the punching machine 2 is also provided with a hydraulic pipe 8.
  • the pressing device 3 can be arranged on the same side of the arc-shaped support as the punching machine 2, or can be arranged on the opposite side of the arc-shaped support.
  • the pressing device 3 can also be arranged on both sides of the arc-shaped bracket. In this case, both sides of the corrugated board are separately stressed to prevent problems such as the corrugated board from lifting up due to the force on one side.
  • the pressing device 3 and the punch 2 are arranged on the same side, the two are arranged in a staggered manner.
  • the pressing device 3 includes a driving device 9, a pressing head 11, and a vertical rod 12, as shown in FIG. 4.
  • the driving device 9 is used to drive the pressure head 11 to fall.
  • the driving device 9 is an oil cylinder, and an oil pipe 10 is provided.
  • the lower surface of the indenter 11 has a curvature, which is the same as the corrugated arc of the corrugated plate. After the indenter moves down, the corrugated plate and the arc-shaped bracket are pressed tightly, which can improve the efficiency of punching and the quality of punched bolt holes.
  • the indenter 11 may be a combined structure of a pressure rod and a hemispherical shape, or a cylindrical body.
  • the pole 12 is used to support the pressing device 3 and connect the pressing device to the arc-shaped bracket 1.
  • the above-mentioned multiple punching machines and pressing devices can also be connected to a control cabinet, and the start and stop control can be performed through the control cabinet to realize automatic punching and improve punching efficiency and precision.
  • the steps of the arc-shaped corrugated plate punching process are improved, and holes can be punched on the arc-shaped corrugated plate, and the side hole deformation caused by the traditional punching and rolling method is avoided And other issues.
  • waist-shaped holes can be punched into the arc-shaped corrugated board. It can punch a number of holes on the arc-shaped corrugated board at one time, with high punching efficiency and high quality of holes, which improves the convenience of installation and construction.

Abstract

一种弧形波纹板打孔装置，包括：弧形支架（1）、打孔机（2）以及压紧装置（3），打孔机设于弧形支架一侧，数量、间距与所需冲制的螺纹孔数量、间距相同。该弧形波纹板打孔装置能够实现在卷制成弧形的波纹板上打孔，避免了传统打孔卷制方式导致的侧部孔变形问题，同时能够一次性冲制若干孔，打孔效率高，成孔质量高。

Description

弧形波纹板打孔装置 技术领域
本发明涉及一种弧形波纹板打孔装置，属于波纹板打孔领域。
背景技术
涵洞管广泛应用于公路行业，涵洞管通常由多块弧形的波纹板组装而成。弧形波纹帮的组装方式为螺栓连接，即在每块波纹板四周冲制螺栓孔，并通过螺栓将其拼接成型。一般情况下，弧形波纹板四周孔的制造方式为：首先将平钢板制造平直的波纹钢板，在平直的波纹钢板的四周冲孔，冲孔完毕后，利用专用的设备将波纹钢板卷制成弧形，如图1所示。采用上述冲孔方式，在平直波纹板卷制成弧形波纹板的过程中，侧边的螺栓孔会发生严重的变形和位移，导致后期的隔片波纹板之间的连接很难实现。
发明内容
发明目的：本发明旨在提供一种弧形波纹板打孔装置，对弧形波纹板进行打孔，能够解决上述技术问题，避免传统打孔与卷制方式造成的侧部孔变形等问题。
技术方案：本发明的一种弧形波纹板打孔装置，其特征在于，所述打孔装置包括：弧形支架、打孔机以及用于将波纹板压在弧形支架上的压紧装置。所述弧形支架，用于放置弧形波纹板，弧形支架的大小与单片弧形波纹板大小相同。所述打孔机设于弧形支架一侧，数量、间距与所需冲制的的螺栓孔数量、间距相同。
所述打孔机设有冲头与设于冲头正下方的冲模底座，冲模底座的上表面具有弧度，弧度与波纹板波纹弧度相同。优选的，所述冲头截面为圆形或腰型。
所述冲模底座中心设有穿孔或凹槽，冲头下落至最末端时，所述穿孔或凹槽能够完全容纳冲头。
所述弧形支架内侧设有支撑梁。
所述压紧装置包括驱动装置、压头与立杆。所述驱动装置驱动压头下落，下落后的压头将波纹板与弧形支架压紧。所述立杆用于支撑和连接压紧装置。所述压头下表面具有弧度，该弧度与波纹板波纹弧度相同。优选的，所述压紧装置采用液压驱动。
有益效果：与现有技术相比，本发明具有如下显著优点：
(1)采用本发明中的打孔装置，改进了弧形波纹板打孔工艺的步骤，能够实现在卷制成弧形的波纹板上打孔，避免了传统打孔卷制方式导致的侧部孔变形等问题。由此，可以对弧形波纹板冲制腰型孔。
(2)采用本发明中的打孔装置，能够一次性对弧形波纹板冲若干孔，打孔效率高，成孔质量高，提高安装施工的便利性。
附图说明
图1为传统打孔工艺制成的弧形波纹板示意图；
图2为本发明装置的结构示意图；
图3为本发明装置中打孔机的结构示意图；
图4为本发明装置中压紧装置的结构示意图。
具体实施方式
下面结合附图对本发明的技术方案作进一步说明。
如图2所示，弧形波纹板打孔装置包括：弧形支架1、打孔机2、压紧装置3、支撑梁4。弧形支架包括弧形表面和底座横杆。弧形支架1的弧形表面用于放置弧形波纹板，波纹板波纹方向与弧形表面延伸方向相同。弧形支架1的弧形表面面积大于或等于与单片弧形波纹板的面积大小。弧形支架上表面可为平面，也可以带有波纹凹槽的表面，凹槽与波纹板纹路方向相同，可以起到固定波纹板的作用。
弧形支架1内侧设有支撑梁，支撑梁至少设有两条，相互交错设置，通过设置支撑梁4，可增加弧形支架的强度与稳定性。支撑梁还可具有一定角度，进一步加强户型支架的稳定性。
弧形支架1与支撑梁4为金属材质，优选为钢材。
弧形支架1的一侧设有打孔机2，打孔机2在波纹板最外侧波纹上冲孔。打孔机2的数量、间距与所需冲制的的螺栓孔数量、间距相同，多个打孔机同时工作，使螺栓孔一次成型，提高了打孔效率。打孔机也可同时设于弧形支架两侧，进行两侧同时打孔。
打孔机2具体结构如图3所示，包括冲头5与冲模底座6。
冲头5横截面为圆形或腰型，可冲制圆形孔或腰型孔。
冲模底座6位于冲头5下方，冲模底座6的上表面具有弧度，弧度与波纹板 波纹弧度相同。该弧型表面与波纹板波纹贴合，能够使波纹板稳定放置于冲模底座6。冲模底座6可以为单独的台型，也可以与打孔机底座一体成型。
所述冲模底座中心还设有穿孔或凹槽7，冲头下落至最末端时，所述穿孔或凹槽能够完全容纳冲头。
当打孔机为油压驱动时，打孔机2还设有油压管8。
压紧装置3至少设置两台。压紧装置3可以与打孔机2设置于弧形支架同侧，也可与打孔机设置于弧形支架异侧。优选的，压紧装置3也可以在弧形支架两侧分别布置，此时波纹板两侧分别受力，防止因为一侧受力而导致的波纹板一边翘起等问题。当压紧装置3与打孔机2设置于同侧时，二者交错布置。
压紧装置3包括驱动装置9、压头11、立杆12，如图4所示。驱动装置9用于驱动压头11下落当压紧装置3采用液压驱动时，驱动装置9为油缸，并设有油管10。
压头11下表面具有弧度，该弧度与波纹板波纹弧度相同，下落后的压头将波纹板与弧形支架压紧，能够提高打孔效率与冲制的螺栓孔质量。压头11可以为压杆与半球形的组合结构，也可以为圆柱体。
立杆12用于支撑压紧装置3，并将压紧装置连接至弧形支架1。
上述多个打孔机与压紧装置还可连接控制柜，通过控制柜进行启停控制，实现自动化打孔，提高打孔效率与精度。
弧形波纹板打孔装置的工作步骤如下：
将所需冲孔的弧形波纹钢板放置于弧形支架1上，将波纹板边缘的波纹对齐打孔机冲模底座6的弧形上表面。然后启动压紧装置3，在驱动装置9的驱动下压头11下落，将波纹板固定于弧形支架上，此时波纹板波纹表面与冲模底座表面紧紧贴合。同时启动所有打孔机2，打孔机冲头下落，在波纹板侧边冲制成孔。打孔完成后，松开压紧装置3，取出波纹钢板。
采用本发明中的打孔装置，改进了弧形波纹板打孔工艺的步骤，能够实现在卷制成弧形的波纹板上打孔，避免了传统打孔卷制方式导致的侧部孔变形等问题。由此，可以对弧形波纹板冲制腰型孔。能够一次性对弧形波纹板冲若干孔，打孔效率高，成孔质量高，提高安装施工的便利性。

Claims (6)

  1. 一种弧形波纹板打孔装置，其特征在于，所述打孔装置包括：弧形支架(1)、打孔机(2)以及用于将波纹板压在弧形支架上的压紧装置(3)；所述弧形支架(1)，用于放置弧形波纹板；所述打孔机(2)设于弧形支架一侧，数量、间距与所需冲制的的螺栓孔数量、间距相同。
  2. 根据权利要求1所述的弧形波纹板打孔装置，其特征在于，所述打孔机(2)设有冲头(5)与设于冲头正下方的冲模底座(6)，冲模底座的上表面具有弧度，弧度与波纹板波纹弧度相同。
  3. 根据权利要求2所述的弧形波纹板打孔装置，其特征在于，所述冲模底座中心设有穿孔或凹槽(7)，冲头下落至最末端时，所述穿孔或凹槽(7)能够完全容纳冲头。
  4. 根据权利要求1所述的弧形波纹板打孔装置，其特征在于，所述弧形支架(1)内侧设有支撑梁(4)。
  5. 根据权利要求1所述的弧形波纹板打孔装置，其特征在于，所述压紧装置(3)包括驱动装置(9)、压头(11)与立杆(12)；所述驱动装置(9)驱动压头(11)下落，下落后的压头将波纹板与弧形支架压紧；所述立杆(12)用于支撑和连接压紧装置(3)。
  6. 根据权利要求1所述的弧形波纹板打孔装置，其特征在于，所述压头(11)下表面具有弧度，该弧度与波纹板波纹弧度相同。
PCT/CN2020/077901 2019-10-25 2020-03-05 弧形波纹板打孔装置 WO2021077651A1 (zh)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201911020240.7 2019-10-25
CN201921801678.4 2019-10-25
CN201921801678.4U CN211757919U (zh) 2019-10-25 2019-10-25 弧形波纹板打孔装置
CN201911020240.7A CN110883197A (zh) 2019-10-25 2019-10-25 弧形波纹板打孔装置

Publications (1)

Publication Number Publication Date
WO2021077651A1 true WO2021077651A1 (zh) 2021-04-29

Family

ID=75619611

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/077901 WO2021077651A1 (zh) 2019-10-25 2020-03-05 弧形波纹板打孔装置

Country Status (1)

Country Link
WO (1) WO2021077651A1 (zh)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3777399A (en) * 1971-08-12 1973-12-11 L Rockel Punch unit
CN101337252A (zh) * 2008-08-14 2009-01-07 武汉苏泊尔炊具有限公司 压力锅盖复合模具
CN102672033A (zh) * 2012-06-08 2012-09-19 衡水益通金属制品有限责任公司 一种弧形波纹板多孔冲孔设备
CN103447376A (zh) * 2013-07-24 2013-12-18 凌云工业股份有限公司 一种油压多头三维冲孔装置
CN107052142A (zh) * 2016-12-29 2017-08-18 南京臻铭信机电科技有限公司 曲面轮罩冲孔机器人
CN110238271A (zh) * 2019-05-31 2019-09-17 凌云工业股份有限公司上海凌云汽车研发分公司 一种弧形产品件切边冲孔专机

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3777399A (en) * 1971-08-12 1973-12-11 L Rockel Punch unit
CN101337252A (zh) * 2008-08-14 2009-01-07 武汉苏泊尔炊具有限公司 压力锅盖复合模具
CN102672033A (zh) * 2012-06-08 2012-09-19 衡水益通金属制品有限责任公司 一种弧形波纹板多孔冲孔设备
CN103447376A (zh) * 2013-07-24 2013-12-18 凌云工业股份有限公司 一种油压多头三维冲孔装置
CN107052142A (zh) * 2016-12-29 2017-08-18 南京臻铭信机电科技有限公司 曲面轮罩冲孔机器人
CN110238271A (zh) * 2019-05-31 2019-09-17 凌云工业股份有限公司上海凌云汽车研发分公司 一种弧形产品件切边冲孔专机

Similar Documents

Publication Publication Date Title
EP1833145A2 (de) Verfahren, Werkzeug und Vorrichtung zur Produktion von Lamellenpaketen sowie Lamellenpaket
JP5058677B2 (ja) 車両用ホイールのハブ孔フランジ部成形方法
GB2072559A (en) Method of forming integral flanges in a sheet
WO2021077651A1 (zh) 弧形波纹板打孔装置
CN110883197A (zh) 弧形波纹板打孔装置
CN201720378U (zh) 用于加工齿圈坯件的模具
KR200186232Y1 (ko) 와셔 제조장치
CN111922190B (zh) 一种冲模及其预应力冲孔工艺
CN211757919U (zh) 弧形波纹板打孔装置
CN117019938A (zh) 一种电力铁塔生产用可调节式数控液压板料折弯机及方法
CN102061807B (zh) 一种大跨度h型钢桁架梁的组装方法
CN205742737U (zh) 一种系杆及系杆加工装置
CN108396908B (zh) 重型装配式注浆钢管叠合柱及加工方法
CN103128576B (zh) 铁路道岔平垫板钻孔装卡装置及其制造方法
CN107486724A (zh) 物流伸缩机机架组装成型系统
KR200257424Y1 (ko) 강판의 파형 성형장치
CN111922130A (zh) 一种薄壁钢构件的冷校正方法
CN220406873U (zh) 一种小通道翅片冲压过程的材料辅助支撑结构
CN107138598A (zh) 板簧连接孔二次成型装置
CN102259158A (zh) 一种新型钢制法兰制造机床
CN220295635U (zh) 一种开孔装置
KR20190127265A (ko) 피어싱 위치수정 및 피어싱 펀치의 교환이 용이한 피어싱 금형
CN220574480U (zh) 一种金属管材冲孔工装
WO2022252844A1 (zh) 一种冲压组装式护栏及其组装设备
CN219025506U (zh) 一种钣金加工用折弯机构

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20880050

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20880050

Country of ref document: EP

Kind code of ref document: A1