WO2021073574A1 - Transformer framework, transformer and electrical equipment - Google Patents

Transformer framework, transformer and electrical equipment Download PDF

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Publication number
WO2021073574A1
WO2021073574A1 PCT/CN2020/121183 CN2020121183W WO2021073574A1 WO 2021073574 A1 WO2021073574 A1 WO 2021073574A1 CN 2020121183 W CN2020121183 W CN 2020121183W WO 2021073574 A1 WO2021073574 A1 WO 2021073574A1
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WO
WIPO (PCT)
Prior art keywords
transformer
side plate
bobbin
partition
positioning
Prior art date
Application number
PCT/CN2020/121183
Other languages
French (fr)
Chinese (zh)
Inventor
覃承勇
黎青海
马赤兵
周福昌
Original Assignee
广东美的厨房电器制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 广东美的厨房电器制造有限公司 filed Critical 广东美的厨房电器制造有限公司
Publication of WO2021073574A1 publication Critical patent/WO2021073574A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/263Fastening parts of the core together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/266Fastening or mounting the core on casing or support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields

Definitions

  • This application belongs to the technical field of transformers, and relates to a transformer skeleton, a transformer having the transformer skeleton, and an electrical equipment having the transformer.
  • Transformers are widely used in electrical equipment, such as frequency conversion microwave ovens.
  • Frequency conversion microwave ovens use power electronic technology to first convert the power frequency of the mains voltage into a high-frequency voltage of 20000-50000Hz, and then output high voltage through a high-frequency step-up transformer to drive The magnetron outputs microwaves.
  • the step-up transformer used in the frequency converter in the frequency conversion microwave oven is mainly composed of a skeleton, a primary coil and a secondary coil wound on the skeleton, and two magnetic cores inserted into the skeleton and arranged in pairs.
  • the transformer in the prior art adopts multiple secondary winding grooves.
  • one wire will inevitably be connected across the winding groove.
  • this voltage difference is basically close to the insulation voltage of the winding.
  • the first-level winding groove will inevitably increase the distance between the secondary coil and the primary coil, which will reduce the magnetic coupling between the primary and the secondary, and the reduction of the magnetic coupling will reduce the transmission efficiency of the transformer.
  • the transformer in the prior art adopts two C-shaped magnetic cores. After the two C-shaped magnetic cores are installed opposite to each other on the skeleton, the end faces of the magnetic cores must be separated by a certain distance, that is, an air gap. There will be a certain distance around the air gap. The magnetic flux diffuses beyond the magnetic core. Due to the small air gap distance, the diffused magnetic flux is basically concentrated in a small area around the air gap, and the magnetic field is very strong, which will cause local overheating of the magnetic field lines near the air gap. If it is used for a long time, the life of the transformer will be reduced.
  • One of the objectives of the embodiments of the present application is to provide a transformer skeleton, a transformer, and electrical equipment to solve the technical problems in the prior art that the transformer is easy to burn and the transmission efficiency is reduced after a long time use of the transformer.
  • a transformer skeleton in a first aspect, has a primary winding groove and a secondary winding groove.
  • the transformer skeleton includes a winding drum, and a first winding drum connected to one end of the winding drum.
  • the first side plate, the partition plate, and the outer surface of the bobbin located between the first side plate and the partition plate enclose the primary winding groove, and the second side
  • the outer surface of the board, the partition, and the bobbin located between the second side plate and the partition surrounds the secondary winding groove, and the two ports of the bobbin are respectively For the insertion of two magnetic cores.
  • the side of the first side plate away from the partition plate is provided with a first positioning groove for positioning the magnetic core, and the first positioning groove is communicated with a port of the bobbin ;
  • a side of the second side plate away from the partition plate is provided with a second positioning groove for positioning another magnetic core, and the second positioning groove is communicated with the other port of the bobbin.
  • a first positioning wall is provided on the side of the first side plate away from the partition, and the first positioning groove is formed in the first positioning wall;
  • a second positioning wall is provided on the side of the second side plate away from the partition, and the second positioning groove is formed in the second positioning wall.
  • the first side plate has a first positioning opening communicating with the first positioning groove
  • the second side plate has a second positioning opening communicating with the second positioning groove
  • the orientation of the first positioning opening and the second positioning opening are the same, and the orientation of the first positioning opening and the axis of the bobbin are perpendicular to each other.
  • the width of the primary winding groove is less than or equal to 15mm
  • the width of the secondary winding groove is less than or equal to 8mm
  • the distance between the primary winding groove and the secondary winding groove The separation gap is less than or equal to 3mm.
  • the inner diameter of the bobbin is greater than or equal to 16 mm.
  • the bobbin, the first side plate, the second side plate and the partition are integrally formed;
  • the reel is divided into a first reel and a second reel
  • the partition is divided into a first partition and a second partition
  • the plate and the first partition are integrally formed
  • the second bobbin, the second side plate and the second partition are integrally formed
  • the first partition is connected to the first partition.
  • a transformer including the above-mentioned transformer skeleton, two magnetic cores, a primary coil wound in the primary winding groove, and a secondary coil wound in the secondary winding groove ,
  • the two magnetic cores are respectively inserted into the two ports of the bobbin, and the end faces of the two magnetic cores inserted in the bobbin abut against each other.
  • the magnetic core includes a first section and a second section connected to one end of the first section, and the first sections of the two magnetic cores are respectively inserted into the two winding drums.
  • the magnetic core is L-shaped, and the first section and the second section are perpendicular to each other.
  • the cross section of the first section is circular; and/or the cross section of the second section is rectangular.
  • the cross section of the first section is circular, and the cross section diameter of the first section is greater than or equal to 16 mm.
  • an electrical equipment including the above-mentioned transformer.
  • the beneficial effect of the transformer skeleton lies in that by arranging a primary winding groove and a secondary winding groove on the transformer skeleton, the primary winding groove is surrounded by the first side plate, the partition plate and the winding drum.
  • the secondary winding groove is enclosed by the second side plate, the partition board and the winding drum.
  • the ports of the winding drum can be inserted with magnetic cores, the primary winding groove can be neatly and tightly wound with the primary coil, and the secondary winding groove can be neatly and tightly wound with the secondary coil.
  • the transformer skeleton can avoid the existing transformer skeleton.
  • the multi-slot jumper leads to the risk of winding insulation breakdown, and at the same time, the coupling rate between the secondary coil and the primary coil is increased, and can be maintained in a stable range, which can ultimately improve the transmission efficiency of the transformer, and Ensure the stability, safety, reliability and service life of mass production, and can also reduce material costs by an appropriate amount.
  • the beneficial effects of the transformer and electrical equipment provided by the embodiments of the present application are: by winding the primary coil in the primary winding groove, the secondary coil is wound in the secondary winding groove, and the two magnetic cores are not inserted At the two ports of the bobbin, the end faces of the two magnetic cores inserted in the bobbin are brought into contact with each other, and the two end faces are in close contact with each other, and there is no gap, that is, there is no air gap, so the air gap will not be caused.
  • the winding and cutting of the magnetic lines of force leads to local overheating. Because there is no air gap distance, the phenomenon of poor batch stability caused by inconsistent installation distances is avoided.
  • the transformer with the transformer skeleton and the electrical equipment with the transformer can also ensure the transmission efficiency of the transformer after long-term use.
  • Figure 1 is a three-dimensional assembly diagram of a transformer provided by an embodiment of the application.
  • Fig. 2 is a three-dimensional exploded view of the transformer of Fig. 1;
  • Fig. 3 is a three-dimensional assembly diagram of two magnetic cores used in the transformer of Fig. 1.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the present application, "a plurality of” means two or more than two, unless otherwise specifically defined.
  • the terms “installation”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense.
  • it may be a fixed connection or a fixed connection.
  • the specific meanings of the above-mentioned terms in the embodiments of the present application can be understood according to specific circumstances.
  • an embodiment of the present application provides a transformer skeleton 100, which is suitable for assembling a magnetic core 200 and a coil to form a transformer, and is particularly suitable for transformers of variable frequency microwave ovens or other electrical equipment.
  • the transformer skeleton 100 has a primary winding groove 101 and a secondary winding groove 102.
  • the transformer skeleton 100 includes a winding drum 10, a first side plate 20 connected to one end of the winding drum 10, and a first side plate 20 connected to the winding drum 10.
  • the outer surface of the bobbin 10 encloses a secondary winding groove 102, and the two ports 11 of the bobbin 10 are respectively used for two magnetic cores 200 to be inserted.
  • the primary winding groove 101 is surrounded by the first side plate 20, the partition 40 and the winding drum 10, and the secondary winding
  • the groove 102 is surrounded by the second side plate 30, the partition 40 and the bobbin 10.
  • the ports 11 of the bobbin 10 can be respectively inserted with the magnetic core 200, the primary winding groove 101 can be neatly and tightly wound with the primary coil, and the secondary winding groove 102 can be neatly and tightly wound with the secondary coil.
  • the transformer skeleton 100 can It avoids the risk of winding insulation breakdown caused by the multi-slot jumper wires of the existing transformer skeleton, and at the same time increases the coupling rate between the secondary coil and the primary coil, and can be maintained in a stable range, which can finally make The transmission efficiency of the transformer is improved, and the stability, safety, reliability and service life of mass production are ensured, and the material cost can be reduced by an appropriate amount.
  • the side of the first side plate 20 away from the partition 40 is provided with a first positioning groove 21 for positioning the magnetic core 200, and the first positioning groove 21 is connected to a port of the bobbin 10 11 is connected; the side of the second side plate 30 away from the partition 40 is provided with a second positioning groove 31 for positioning the other magnetic core 200, and the second positioning groove 31 communicates with the other port 11 of the bobbin 10.
  • the first positioning groove 21 and the second positioning groove 31 are provided to facilitate the positioning and placement of the two magnetic cores 200, improve assembly efficiency, and allow the two magnetic cores 200 to be installed at a predetermined position.
  • the side of the first side plate 20 facing away from the partition 40 is provided with a first positioning wall 22, and a first positioning groove 21 is formed in the first positioning wall 22; the second side plate 30 is facing away from A second positioning wall 32 is provided on one side of the partition 40, and a second positioning groove 31 is formed in the second positioning wall 32.
  • the first side plate 20 has a first positioning opening 23 communicating with the first positioning groove 21, and the second side plate 30 has a second positioning opening 33 communicating with the second positioning groove 31.
  • the orientation of a positioning opening 23 and the second positioning opening 33 are the same, and the orientation of the first positioning opening 23 and the axis of the bobbin 10 are perpendicular to each other.
  • the width of the primary winding groove 101 is less than or equal to 15mm
  • the width of the secondary winding groove 102 is less than or equal to 8mm
  • the distance between the primary winding groove 101 and the secondary winding groove 102 is The gap is less than or equal to 3mm.
  • the width of the primary winding groove 101 refers to the distance between the opposite surfaces of the first side plate 20 and the partition 40 in the axial direction of the winding drum 10.
  • the width of the secondary winding groove 102 refers to the distance between the opposite surface of the second side plate 30 and the partition plate 40 in the axial direction of the winding drum 10.
  • the separation gap between the primary winding groove 101 and the secondary winding groove 102 refers to the gap between the surface of the partition 40 arranged in the primary winding groove 101 and the surface of the partition 40 arranged in the secondary winding groove 102 distance.
  • the above solution has a compact structure and a small space occupation. Mounting the transformer formed by the coil and the magnetic core 200 on the transformer skeleton 100 increases the coupling rate between the secondary coil and the primary coil and can be maintained in a stable range between 0.7 and 0.75, which can effectively improve the transmission efficiency of the transformer . However, in the existing transformer formed by the assembly of the transformer skeleton, the magnetic core and the coil, the coupling ratio between the secondary coil and the primary coil is less than 0.68, which makes the transmission efficiency of the transformer low. Please refer to FIG. 2.
  • the inner diameter D of the bobbin 10 is greater than or equal to 16 mm.
  • the bobbin 10 is easy to form, and accordingly, it is also convenient to form the magnetic core 200 that is adapted to the bobbin 10.
  • the magnetic core 200 can ensure magnetic saturation, and this solution can save the material cost of the coil, and avoid the situation that the outer diameter of the bobbin 10 is too large and the coil is wound too much and the cost is too high.
  • the inner wall of the bobbin 10 is provided with a plurality of limit ribs 12 extending along the axis of the bobbin 10, and each limit rib 12 is distributed along the circumferential direction of the bobbin 10, and is arranged in the magnetic
  • the limiting rib 12 abuts against the magnetic core 200 to limit the position of the magnetic core 200. Only by pulling out the magnetic core 200 forcefully, can the magnetic core 200 be separated from the bobbin 10. This solution facilitates the assembly of the magnetic core 200 on the bobbin 10, and the connection is reliable.
  • the bobbin 10, the first side plate 20, the second side plate 30, and the partition 40 are integrally formed.
  • the structure is easy to manufacture, specifically, injection molding can be used, which is convenient for mass production.
  • the bobbin 10 is divided into a first bobbin 103 and a second bobbin 104
  • the partition 40 is divided into a first partition 401 and a second partition 402
  • the first winding drum The barrel 103, the first side plate 20, and the first partition 401 are an integral structure
  • the second winding barrel 104, the second side plate 30, and the second partition 402 are an integral structure
  • the first partition 401 is connected to the first partition 401.
  • On the two partitions 402 they are separated from each other and connected to each other. The structure is easy to make.
  • the structure including the first bobbin 103, the first side plate 20 and the first partition 401, the structure including the second bobbin 104, the second side plate 30 and the second partition 402, are all Injection molding can be used, and then the two structural parts are assembled, which is also convenient for mass production.
  • the width W1 of the primary winding groove 101 (the distance between the opposite surface of the first side plate 20 and the first partition 401 in the axis direction of the winding drum 10) is less than or equal to 15 mm.
  • the width W2 of the secondary winding groove 102 (the distance between the opposing surface of the second side plate 30 and the second partition 402 in the axial direction of the winding drum 10) is less than or equal to 8mm, the primary winding groove 101 and the secondary winding groove
  • the separation gap W3 between 102 (the distance between the surface of the first partition 401 close to the primary winding groove 101 and the surface of the second partition 402 close to the secondary winding groove 102) is less than or equal to 3 mm.
  • a transformer including the above-mentioned transformer skeleton 100, two magnetic cores 200, and a primary coil (not shown in the figure) wound in the primary winding groove 101 Shown) and the secondary coil (not shown) wound in the secondary winding slot 102, the two magnetic cores 200 are inserted into the two ports 11 of the bobbin 10, and the two magnetic cores 200 are inserted into the The end surface 201a in the bobbin 10 abuts against each other.
  • the two magnetic cores 200 are inserted into the two ports 11 of the bobbin 10, so that the two Two magnetic cores 200 are inserted into the end surface 201a of the bobbin 10 to abut against each other.
  • the two end surfaces 201a are in close contact with each other.
  • the phenomenon of local overheating, because there is no air gap distance also avoids the phenomenon of poor batch stability caused by inconsistent installation distance.
  • the primary coil and the secondary coil are both wound on the transformer skeleton 100 by a transformer winding machine.
  • the transformer winding machine can wind the primary coil neatly and tightly in the primary winding groove 101.
  • the secondary coil is neatly and tightly wound in the secondary winding groove 102 to ensure the safety of the transformer in use. It avoids the situation that the transformer skeleton in the prior art needs to be equipped with multiple secondary winding grooves and there are jumper wires.
  • the magnetic core 200 includes a first section 201 and a second section 202 connected to one end of the first section 201, and the first sections 201 of the two magnetic cores 200 are respectively inserted into the bobbin 10
  • the two ports 11 of the two first sections 201 abut against each other, the two second sections 202 are respectively located on the first side plate 20 and the second side plate 30, and the end surfaces 202a of the two second sections 202 face the same .
  • the magnetic core 200 is easy to shape, easy to assemble on the transformer skeleton 100, and improves the coupling ratio between the secondary coil and the primary coil, and can be maintained in a stable range, which can effectively improve the transmission efficiency of the transformer.
  • the magnetic core 200 is L-shaped, and the first section 201 and the second section 202 are perpendicular to each other.
  • the magnetic core 200 is easy to form.
  • the two second sections 202 abut on the first side plate 20 and the second side plate 30 respectively, so that the magnetic core 200 is easily assembled on the transformer skeleton 100.
  • the magnetic core 200 is L-shaped, when the end faces 201a of the first section 201 inserted in the bobbin 10 abut against each other, the ends of the two second sections 202 are still spaced apart to form the magnetic core 200 The necessary air gap between to ensure the performance of the transformer.
  • the cross section of the first section 201 is circular; the cross section of the second section 202 is rectangular.
  • the two first sections 201 fit into the inner cavity of the bobbin 10, and the circular end faces 201a of the two first sections 201 abut and cooperate to make the magnetic
  • the two second sections 202 with a rectangular cross section are respectively abutted on the first side plate 20 and the second side plate 30, so that the magnetic core 200 can be easily assembled on the transformer skeleton 100.
  • the cross section of the first section 201 is circular, and the cross-sectional diameter D'of the first section 201 is greater than or equal to 16 mm.
  • the magnetic core 200 is easy to form, and accordingly, it is also convenient to form the bobbin 10 adapted to the magnetic core 200. Moreover, the magnetic core 200 can ensure magnetic saturation, and this solution can save the material cost of the coil, and avoid the situation that the outer diameter of the bobbin 10 is too large and the coil is wound too much to cause the cost to be too high.
  • an electrical equipment including the above-mentioned transformer.
  • the electrical equipment may be a frequency conversion microwave oven or other electrical equipment.
  • the primary winding groove 101 is surrounded by the first side plate 20, the partition 40 and the winding drum 10, and the secondary winding
  • the groove 102 is surrounded by the second side plate 30, the partition 40 and the bobbin 10.
  • the ports 11 of the bobbin 10 can be respectively inserted with the magnetic core 200, the primary winding groove 101 can be neatly and tightly wound with the primary coil, and the secondary winding groove 102 can be neatly and tightly wound with the secondary coil.
  • the transformer skeleton 100 can It avoids the risk of winding insulation breakdown caused by the multi-slot jumper wires of the existing transformer skeleton, and at the same time increases the coupling rate between the secondary coil and the primary coil, and can be maintained in a stable range, which can finally make The transmission efficiency of the transformer is improved, and the stability, safety, reliability and service life of mass production are ensured, and the material cost can be reduced by an appropriate amount.
  • the two end faces 201a of the two magnetic cores 200 inserted in the bobbin 10 are in close contact, and there is no gap, that is, there is no air gap, and it will not cause the winding cutting around the air gap.
  • the magnetic field lines in turn lead to the phenomenon of local overheating. Because there is no air gap distance, the phenomenon of poor batch stability caused by inconsistent installation distances is avoided.
  • the transformer with the transformer skeleton 100 and the electrical equipment with the transformer can also ensure the transmission efficiency of the transformer after long-term use.

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  • Power Engineering (AREA)
  • Insulating Of Coils (AREA)

Abstract

The present application belongs to the technical field of transformers, and relates to a transformer framework (100), a transformer and electrical equipment. A primary winding groove (101) and a secondary winding groove (102) are provided on the transformer framework (100), the primary winding groove (101) is enclosed by a first side plate (20), a partition plate (40) and a bobbin (10), and the secondary winding groove (102) is enclosed by a second side plate (30), the partition plate (40) and the bobbin (10). Magnetic cores (200) can be inserted into ports (11) of the bobbin (10), respectively, and primary coils can be neatly and tightly wound around the primary winding groove (101), and secondary coils can be neatly and tightly wound around the secondary winding groove (102). The transformer framework (100) can avoid the risk of a winding insulation layer being broken down caused by multi-groove jumper wires of the existing transformer framework, and can improve the coupling rate between the secondary coils and the primary coils and can enable the coupling rate to be maintained in a stable range, and finally can increase the transmission efficiency of the transformer, and ensure the stability of batch production. A transformer having the transformer framework (100) and electrical equipment having the transformer can also ensure transmission efficiency after long time use of the transformer.

Description

变压器骨架、变压器及用电设备Transformer skeleton, transformer and electrical equipment
本申请要求于2019年10月16日在中国专利局提交的、申请号为201910984296.8、发明名称为“变压器骨架、变压器及用电设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed at the Chinese Patent Office on October 16, 2019, with the application number 201910984296.8 and the invention title "transformer skeleton, transformer and electrical equipment", the entire content of which is incorporated by reference in In this application.
技术领域Technical field
本申请属于变压器技术领域,涉及变压器骨架、具有该变压器骨架的变压器及具有该变压器的用电设备。This application belongs to the technical field of transformers, and relates to a transformer skeleton, a transformer having the transformer skeleton, and an electrical equipment having the transformer.
背景技术Background technique
变压器被广泛地用于用电设备,例如变频微波炉,变频微波炉是利用电力电子技术先将工频的市电电压转变为20000-50000Hz的高频电压,然后通过高频升压变压器输出高压,以此驱动磁控管输出微波。变频微波炉内的变频器用到的升压变压器,主要由骨架、绕制在骨架上的初级线圈和次级线圈、插入骨架且成对配置的两个磁芯组成。Transformers are widely used in electrical equipment, such as frequency conversion microwave ovens. Frequency conversion microwave ovens use power electronic technology to first convert the power frequency of the mains voltage into a high-frequency voltage of 20000-50000Hz, and then output high voltage through a high-frequency step-up transformer to drive The magnetron outputs microwaves. The step-up transformer used in the frequency converter in the frequency conversion microwave oven is mainly composed of a skeleton, a primary coil and a secondary coil wound on the skeleton, and two magnetic cores inserted into the skeleton and arranged in pairs.
现有技术中的变压器采用多个次级绕线槽的方式,在绕线从一个次级绕线槽过渡到另一个次级绕线槽的过程中,势必会有一根线会跨接在绕线最底层和最高层之间,这两个层之间会有一个很高的电压差,则在变压器绕制工艺不佳的情况下,这个很高的电压差就会直接加载到两个次级绕线槽的跨接线上,这个电压差值基本接近于绕线的绝缘电压,在此变压器使用一段时间后,由于绕线的老化最终导致被击穿,并使得变压器烧毁,同时多个次级绕线槽势必增加了次级线圈与初级线圈的距离,则会降低初级与次级的磁耦合,磁耦合的降低会导致变压器的传输效率降低。The transformer in the prior art adopts multiple secondary winding grooves. In the process of winding the transition from one secondary winding groove to another secondary winding groove, one wire will inevitably be connected across the winding groove. There will be a very high voltage difference between the bottom layer and the top layer of the line. If the transformer winding process is not good, this high voltage difference will be directly applied to the two times. On the jumper wire of the first-class winding groove, this voltage difference is basically close to the insulation voltage of the winding. After the transformer is used for a period of time, the winding will eventually be broken down due to the aging of the winding, and the transformer will be burned out multiple times at the same time. The first-level winding groove will inevitably increase the distance between the secondary coil and the primary coil, which will reduce the magnetic coupling between the primary and the secondary, and the reduction of the magnetic coupling will reduce the transmission efficiency of the transformer.
现有技术中的变压器采用两个C型磁芯,两个C型磁芯相对设置地安装到骨架上后,磁芯的端面必须相隔一定的距离,即气隙,此气隙周围会有一定磁通扩散到磁芯以外,由于气隙距离小,这扩散出去的磁通基本集中在气隙周围小范围内,并磁场很强,因此会导致气隙附近的绕线切割磁力线产生局部过热,使用时间久了,就会降低变压器的寿命。The transformer in the prior art adopts two C-shaped magnetic cores. After the two C-shaped magnetic cores are installed opposite to each other on the skeleton, the end faces of the magnetic cores must be separated by a certain distance, that is, an air gap. There will be a certain distance around the air gap. The magnetic flux diffuses beyond the magnetic core. Due to the small air gap distance, the diffused magnetic flux is basically concentrated in a small area around the air gap, and the magnetic field is very strong, which will cause local overheating of the magnetic field lines near the air gap. If it is used for a long time, the life of the transformer will be reduced.
技术问题technical problem
本申请实施例的目的之一在于:提供一种变压器骨架、变压器及用电设备,以解决现有技术中变压器在长时间使用后变压器容易烧毁以及传输效率降低的技术问题。One of the objectives of the embodiments of the present application is to provide a transformer skeleton, a transformer, and electrical equipment to solve the technical problems in the prior art that the transformer is easy to burn and the transmission efficiency is reduced after a long time use of the transformer.
技术解决方案Technical solutions
为解决上述技术问题,本申请实施例采用的技术方案是:In order to solve the above technical problems, the technical solutions adopted in the embodiments of this application are:
第一方面,提供了一种变压器骨架,所述变压器骨架具有一个初级绕线槽与一个次级绕线槽,所述变压器骨架包括绕线筒、连接于所述绕线筒的一端的第一侧板、连接于所述绕线筒的另一端的第二侧板,以及连接于所述绕线筒的外表面且位于所述第一侧板与所述第二侧板之间的隔板,所述第一侧板、所述隔板及位于所述第一侧板与所述隔板之间的所述绕线筒的外表面围成所述初级绕线槽,所述第二侧板、所述隔板及位于所述第二侧板与所述隔板之间的所述绕线筒的外表面围成所述次级绕线槽,所述绕线筒的两个端口分别供两个磁芯插设。In a first aspect, a transformer skeleton is provided. The transformer skeleton has a primary winding groove and a secondary winding groove. The transformer skeleton includes a winding drum, and a first winding drum connected to one end of the winding drum. A side plate, a second side plate connected to the other end of the bobbin, and a partition plate connected to the outer surface of the bobbin and located between the first side plate and the second side plate , The first side plate, the partition plate, and the outer surface of the bobbin located between the first side plate and the partition plate enclose the primary winding groove, and the second side The outer surface of the board, the partition, and the bobbin located between the second side plate and the partition surrounds the secondary winding groove, and the two ports of the bobbin are respectively For the insertion of two magnetic cores.
在一个实施例中,所述第一侧板背离于所述隔板的一侧设有用于使磁芯定位的第一定位槽,所述第一定位槽与所述绕线筒的一个端口连通;In one embodiment, the side of the first side plate away from the partition plate is provided with a first positioning groove for positioning the magnetic core, and the first positioning groove is communicated with a port of the bobbin ;
所述第二侧板背离于所述隔板的一侧设有用于使另一个磁芯定位的第二定位槽,所述第二定位槽与所述绕线筒的另一个端口连通。A side of the second side plate away from the partition plate is provided with a second positioning groove for positioning another magnetic core, and the second positioning groove is communicated with the other port of the bobbin.
在一个实施例中,所述第一侧板背离于所述隔板的一侧设有第一定位壁,所述第一定位壁内形成所述第一定位槽;In an embodiment, a first positioning wall is provided on the side of the first side plate away from the partition, and the first positioning groove is formed in the first positioning wall;
所述第二侧板背离于所述隔板的一侧设有第二定位壁,所述第二定位壁内形成所述第二定位槽。A second positioning wall is provided on the side of the second side plate away from the partition, and the second positioning groove is formed in the second positioning wall.
在一个实施例中,所述第一侧板具有与所述第一定位槽连通的第一定位口,所述第二侧板具有与所述第二定位槽连通的第二定位口,所述第一定位口与所述第二定位口的朝向相同,且所述第一定位口的朝向与所述绕线筒的轴线相互垂直。In one embodiment, the first side plate has a first positioning opening communicating with the first positioning groove, the second side plate has a second positioning opening communicating with the second positioning groove, and the The orientation of the first positioning opening and the second positioning opening are the same, and the orientation of the first positioning opening and the axis of the bobbin are perpendicular to each other.
在一个实施例中,所述初级绕线槽的宽度小于或等于15mm,所述次级绕线槽的宽度小于或等于8mm,所述初级绕线槽与所述次级绕线槽之间的相隔间隙小于或等于3mm。In one embodiment, the width of the primary winding groove is less than or equal to 15mm, the width of the secondary winding groove is less than or equal to 8mm, and the distance between the primary winding groove and the secondary winding groove The separation gap is less than or equal to 3mm.
在一个实施例中,所述绕线筒的内径大于或等于16mm。In one embodiment, the inner diameter of the bobbin is greater than or equal to 16 mm.
在一个实施例中,所述绕线筒、所述第一侧板、所述第二侧板与所述隔板为一体成型结构;In one embodiment, the bobbin, the first side plate, the second side plate and the partition are integrally formed;
或者,所述绕线筒分为第一绕线筒与第二绕线筒,所述隔板分为第一隔板与第二隔板,所述第一绕线筒、所述第一侧板与所述第一隔板为一体成型结构,所述第二绕线筒、所述第二侧板与所述第二隔板为一体成型结构,所述第一隔板连接于所述第二隔板上。Alternatively, the reel is divided into a first reel and a second reel, the partition is divided into a first partition and a second partition, the first reel, the first side The plate and the first partition are integrally formed, the second bobbin, the second side plate and the second partition are integrally formed, and the first partition is connected to the first partition. On the second partition.
第二方面,提供了一种变压器,包括上述的变压器骨架、两个磁芯、绕设于所述初级绕线槽内的初级线圈以及绕设于所述次级绕线槽内的次级线圈,两个所述磁芯分别插设于所述绕线筒的两个端口,两个所述磁芯插设于所述绕线筒内的端面相抵接。In a second aspect, a transformer is provided, including the above-mentioned transformer skeleton, two magnetic cores, a primary coil wound in the primary winding groove, and a secondary coil wound in the secondary winding groove , The two magnetic cores are respectively inserted into the two ports of the bobbin, and the end faces of the two magnetic cores inserted in the bobbin abut against each other.
在一个实施例中,所述磁芯包括第一段与连接于所述第一段的一端的第二段,两个所述磁芯的第一段分别插设于所述绕线筒的两个端口,两个所述第一段的端面相抵接,两个所述第二段分别位于所述第一侧板与第二侧板上,两个所述第二段的端面朝向相同。In one embodiment, the magnetic core includes a first section and a second section connected to one end of the first section, and the first sections of the two magnetic cores are respectively inserted into the two winding drums. Two ports, the end faces of the two first sections abut against each other, the two second sections are respectively located on the first side plate and the second side plate, and the end faces of the two second sections face the same.
在一个实施例中,所述磁芯呈L型,所述第一段与所述第二段相互垂直设置。In one embodiment, the magnetic core is L-shaped, and the first section and the second section are perpendicular to each other.
在一个实施例中,所述第一段的横截面呈圆形;和/或,所述第二段的横截面呈矩形。In one embodiment, the cross section of the first section is circular; and/or the cross section of the second section is rectangular.
在一个实施例中,所述第一段的横截面呈圆形,所述第一段的截面直径大于或等于16mm。In one embodiment, the cross section of the first section is circular, and the cross section diameter of the first section is greater than or equal to 16 mm.
第三方面,提供一种用电设备,包括上述的变压器。In a third aspect, an electrical equipment is provided, including the above-mentioned transformer.
有益效果Beneficial effect
本申请实施例提供的变压器骨架的有益效果在于:通过在变压器骨架设置一个初级绕线槽与一个次级绕线槽,其中,初级绕线槽由第一侧板、隔板与绕线筒围成,次级绕线槽由第二侧板、隔板与绕线筒围成。绕线筒的端口可以分别插设磁芯,初级绕线槽可以整齐紧密地绕设初级线圈,次级绕线槽可以整齐紧密地绕设次级线圈,该变压器骨架能避免现有变压器骨架的多槽跨接线带来的绕线绝缘层被击穿的风险,同时使得次级线圈与初级线圈之间的耦合率提升,且能够保持在一个稳定的范围,最终可以使得变压器传输效率提升,并保证批量生产的稳定性,安全可靠性与使用寿命,还可以适量减低材料成本。The beneficial effect of the transformer skeleton provided by the embodiments of the present application lies in that by arranging a primary winding groove and a secondary winding groove on the transformer skeleton, the primary winding groove is surrounded by the first side plate, the partition plate and the winding drum. The secondary winding groove is enclosed by the second side plate, the partition board and the winding drum. The ports of the winding drum can be inserted with magnetic cores, the primary winding groove can be neatly and tightly wound with the primary coil, and the secondary winding groove can be neatly and tightly wound with the secondary coil. The transformer skeleton can avoid the existing transformer skeleton. The multi-slot jumper leads to the risk of winding insulation breakdown, and at the same time, the coupling rate between the secondary coil and the primary coil is increased, and can be maintained in a stable range, which can ultimately improve the transmission efficiency of the transformer, and Ensure the stability, safety, reliability and service life of mass production, and can also reduce material costs by an appropriate amount.
本申请实施例提供的变压器及用电设备的有益效果在于:通过将初级线圈绕设在初级绕线槽内,将次级线圈绕设在次级绕线槽内,两个磁芯别插设于绕线筒的两个端口,使两个磁芯插设于绕线筒内的端面相抵接,两个端面紧密接触的,不存在间隙,即没有气隙存在,则不会导致气隙周围的绕线切割磁力线进而导致局部过热的现象,因为没有气隙距离,也就避免了安装距离的不一致导致的批量稳定性不好的现象。具有该变压器骨架的变压器、具有该变压器的用电设备,也能确保变压器长时间使用后的传输效率。The beneficial effects of the transformer and electrical equipment provided by the embodiments of the present application are: by winding the primary coil in the primary winding groove, the secondary coil is wound in the secondary winding groove, and the two magnetic cores are not inserted At the two ports of the bobbin, the end faces of the two magnetic cores inserted in the bobbin are brought into contact with each other, and the two end faces are in close contact with each other, and there is no gap, that is, there is no air gap, so the air gap will not be caused. The winding and cutting of the magnetic lines of force leads to local overheating. Because there is no air gap distance, the phenomenon of poor batch stability caused by inconsistent installation distances is avoided. The transformer with the transformer skeleton and the electrical equipment with the transformer can also ensure the transmission efficiency of the transformer after long-term use.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments or exemplary technical descriptions. Obviously, the accompanying drawings in the following description are only of the present application. For some embodiments, those of ordinary skill in the art can obtain other drawings based on these drawings without creative work.
图1为本申请实施例提供的变压器的立体装配图;Figure 1 is a three-dimensional assembly diagram of a transformer provided by an embodiment of the application;
图2为图1的变压器的立体分解图;Fig. 2 is a three-dimensional exploded view of the transformer of Fig. 1;
图3为图1的变压器中应用的两个磁芯的立体装配图。Fig. 3 is a three-dimensional assembly diagram of two magnetic cores used in the transformer of Fig. 1.
本发明的实施方式Embodiments of the present invention
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions, and beneficial effects to be solved by the present application clearer, the following further describes the present application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the application, and not used to limit the application.
在本申请实施例的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" "," "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and The description is simplified, rather than indicating or implying that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the embodiments of the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "a plurality of" means two or more than two, unless otherwise specifically defined.
在本申请实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the embodiments of this application, unless otherwise clearly specified and limited, the terms "installation", "connected", "connected", "fixed" and other terms should be understood in a broad sense. For example, it may be a fixed connection or a fixed connection. Disassembled connection, or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the embodiments of the present application can be understood according to specific circumstances.
请参阅图1至图3,本申请实施例提供一种变压器骨架100,适用于与磁芯200、线圈组装形成变压器,特别适用于变频微波炉或其它用电设备的变压器。变压器骨架100具有一个初级绕线槽101与一个次级绕线槽102,变压器骨架100包括绕线筒10、连接于绕线筒10的一端的第一侧板20、连接于绕线筒10的另一端的第二侧板30,以及连接于绕线筒10的外表面且位于第一侧板20与第二侧板30之间的隔板40,第一侧板20、隔板40及位于第一侧板20与隔板40之间的绕线筒10的外表面围成初级绕线槽101,第二侧板30、隔板40及位于第二侧板30与隔板40之间的绕线筒10的外表面围成次级绕线槽102,绕线筒10的两个端口11分别供两个磁芯200插设。1 to 3, an embodiment of the present application provides a transformer skeleton 100, which is suitable for assembling a magnetic core 200 and a coil to form a transformer, and is particularly suitable for transformers of variable frequency microwave ovens or other electrical equipment. The transformer skeleton 100 has a primary winding groove 101 and a secondary winding groove 102. The transformer skeleton 100 includes a winding drum 10, a first side plate 20 connected to one end of the winding drum 10, and a first side plate 20 connected to the winding drum 10. The second side plate 30 at the other end, and the partition plate 40 connected to the outer surface of the bobbin 10 and located between the first side plate 20 and the second side plate 30, the first side plate 20, the partition plate 40, and the The outer surface of the bobbin 10 between the first side plate 20 and the partition plate 40 encloses the primary winding groove 101, the second side plate 30, the partition plate 40, and the second side plate 30 and the partition plate 40. The outer surface of the bobbin 10 encloses a secondary winding groove 102, and the two ports 11 of the bobbin 10 are respectively used for two magnetic cores 200 to be inserted.
通过在变压器骨架100设置一个初级绕线槽101与一个次级绕线槽102,其中,初级绕线槽101由第一侧板20、隔板40与绕线筒10围成,次级绕线槽102由第二侧板30、隔板40与绕线筒10围成。绕线筒10的端口11可以分别插设磁芯200,初级绕线槽101可以整齐紧密地绕设初级线圈,次级绕线槽102可以整齐紧密地绕设次级线圈,该变压器骨架100能避免现有变压器骨架的多槽跨接线带来的绕线绝缘层被击穿的风险,同时使得次级线圈与初级线圈之间的耦合率提升,且能够保持在一个稳定的范围,最终可以使得变压器传输效率提升,并保证批量生产的稳定性,安全可靠性与使用寿命,还可以适量减低材料成本。By arranging a primary winding groove 101 and a secondary winding groove 102 in the transformer skeleton 100, the primary winding groove 101 is surrounded by the first side plate 20, the partition 40 and the winding drum 10, and the secondary winding The groove 102 is surrounded by the second side plate 30, the partition 40 and the bobbin 10. The ports 11 of the bobbin 10 can be respectively inserted with the magnetic core 200, the primary winding groove 101 can be neatly and tightly wound with the primary coil, and the secondary winding groove 102 can be neatly and tightly wound with the secondary coil. The transformer skeleton 100 can It avoids the risk of winding insulation breakdown caused by the multi-slot jumper wires of the existing transformer skeleton, and at the same time increases the coupling rate between the secondary coil and the primary coil, and can be maintained in a stable range, which can finally make The transmission efficiency of the transformer is improved, and the stability, safety, reliability and service life of mass production are ensured, and the material cost can be reduced by an appropriate amount.
在本申请另一实施例中,第一侧板20背离于隔板40的一侧设有用于使磁芯200定位的第一定位槽21,第一定位槽21与绕线筒10的一个端口11连通;第二侧板30背离于隔板40的一侧设有用于使另一个磁芯200定位的第二定位槽31,第二定位槽31与绕线筒10的另一个端口11连通。设置第一定位槽21与第二定位槽31,便于定位与放置两个磁芯200,提高装配效率,让两个磁芯200安装在预定位置上。In another embodiment of the present application, the side of the first side plate 20 away from the partition 40 is provided with a first positioning groove 21 for positioning the magnetic core 200, and the first positioning groove 21 is connected to a port of the bobbin 10 11 is connected; the side of the second side plate 30 away from the partition 40 is provided with a second positioning groove 31 for positioning the other magnetic core 200, and the second positioning groove 31 communicates with the other port 11 of the bobbin 10. The first positioning groove 21 and the second positioning groove 31 are provided to facilitate the positioning and placement of the two magnetic cores 200, improve assembly efficiency, and allow the two magnetic cores 200 to be installed at a predetermined position.
在本申请另一实施例中,第一侧板20背离于隔板40的一侧设有第一定位壁22,第一定位壁22内形成第一定位槽21;第二侧板30背离于隔板40的一侧设有第二定位壁32,第二定位壁32内形成第二定位槽31。通过设置定位壁来形成定位槽,该结构容易成型,而且能降低材料成本,并能满足对磁芯200定位装配的需求。In another embodiment of the present application, the side of the first side plate 20 facing away from the partition 40 is provided with a first positioning wall 22, and a first positioning groove 21 is formed in the first positioning wall 22; the second side plate 30 is facing away from A second positioning wall 32 is provided on one side of the partition 40, and a second positioning groove 31 is formed in the second positioning wall 32. By arranging the positioning wall to form the positioning groove, the structure is easy to shape, and the material cost can be reduced, and the requirement for the positioning and assembly of the magnetic core 200 can be met.
在本申请另一实施例中,第一侧板20具有与第一定位槽21连通的第一定位口23,第二侧板30具有与第二定位槽31连通的第二定位口33,第一定位口23与第二定位口33的朝向相同,且第一定位口23的朝向与绕线筒10的轴线相互垂直。在将两个L形磁芯200分别安装在第一定位槽21与第二定位槽31以后,两个磁芯200位于绕线筒10外的端面202a朝向相同(图1所示),让两个磁芯200的磁路能形成连通,使得次级线圈与初级线圈之间的耦合率提升,且能够保持在一个稳定的范围,提高变压器的传输效率。In another embodiment of the present application, the first side plate 20 has a first positioning opening 23 communicating with the first positioning groove 21, and the second side plate 30 has a second positioning opening 33 communicating with the second positioning groove 31. The orientation of a positioning opening 23 and the second positioning opening 33 are the same, and the orientation of the first positioning opening 23 and the axis of the bobbin 10 are perpendicular to each other. After the two L-shaped magnetic cores 200 are installed in the first positioning groove 21 and the second positioning groove 31 respectively, the end faces 202a of the two magnetic cores 200 located outside the bobbin 10 face the same (shown in FIG. 1), so that the two The magnetic circuit of each magnetic core 200 can be connected, so that the coupling rate between the secondary coil and the primary coil is improved, and can be maintained in a stable range, and the transmission efficiency of the transformer is improved.
在本申请另一实施例中,初级绕线槽101的宽度小于或等于15mm,次级绕线槽102的宽度小于或等于8mm,初级绕线槽101与次级绕线槽102之间的相隔间隙小于或等于3mm。初级绕线槽101的宽度是指第一侧板20与隔板40的相对表面在绕线筒10轴线方向上的距离。次级绕线槽102的宽度是指第二侧板30与隔板40的相对表面在绕线筒10轴线方向上的距离。初级绕线槽101与次级绕线槽102之间的相隔间隙是指设置于初级绕线槽101内的隔板40表面与设置于次级绕线槽102内的隔板40表面之间的距离。上述方案结构紧凑,占用空间小。在变压器骨架100上安装线圈与磁芯200形成的变压器,使得次级线圈与初级线圈之间的耦合率提升,且能够保持在一个稳定的范围0.7至0.75之间,能有效提高变压器的传输效率。而现有变压器骨架、磁芯与线圈装配形成的变压器,次级线圈与初级线圈之间的耦合率小于0.68,使得变压器传输效率较低。请参阅图2,在本申请另一实施例中,绕线筒10的内径D大于或等于16mm。该绕线筒10容易成型,相应地,也便于与绕线筒10适配的磁芯200成型。而且,该磁芯200能保证磁饱和,该方案能节省线圈的材料成本,避免绕线筒10外径过大让线圈绕线过多引起成本过高的情况。In another embodiment of the present application, the width of the primary winding groove 101 is less than or equal to 15mm, the width of the secondary winding groove 102 is less than or equal to 8mm, and the distance between the primary winding groove 101 and the secondary winding groove 102 is The gap is less than or equal to 3mm. The width of the primary winding groove 101 refers to the distance between the opposite surfaces of the first side plate 20 and the partition 40 in the axial direction of the winding drum 10. The width of the secondary winding groove 102 refers to the distance between the opposite surface of the second side plate 30 and the partition plate 40 in the axial direction of the winding drum 10. The separation gap between the primary winding groove 101 and the secondary winding groove 102 refers to the gap between the surface of the partition 40 arranged in the primary winding groove 101 and the surface of the partition 40 arranged in the secondary winding groove 102 distance. The above solution has a compact structure and a small space occupation. Mounting the transformer formed by the coil and the magnetic core 200 on the transformer skeleton 100 increases the coupling rate between the secondary coil and the primary coil and can be maintained in a stable range between 0.7 and 0.75, which can effectively improve the transmission efficiency of the transformer . However, in the existing transformer formed by the assembly of the transformer skeleton, the magnetic core and the coil, the coupling ratio between the secondary coil and the primary coil is less than 0.68, which makes the transmission efficiency of the transformer low. Please refer to FIG. 2. In another embodiment of the present application, the inner diameter D of the bobbin 10 is greater than or equal to 16 mm. The bobbin 10 is easy to form, and accordingly, it is also convenient to form the magnetic core 200 that is adapted to the bobbin 10. Moreover, the magnetic core 200 can ensure magnetic saturation, and this solution can save the material cost of the coil, and avoid the situation that the outer diameter of the bobbin 10 is too large and the coil is wound too much and the cost is too high.
在本申请另一实施例中,绕线筒10的内壁设有若干沿绕线筒10的轴线方向延伸的限位筋12,各个限位筋12沿绕线筒10的周向分布,在磁芯200插设于绕线筒10内时限位筋12抵设于磁芯200,以限定磁芯200的位置。只有用力拔出磁芯200,才能让磁芯200分离绕线筒10。该方案便于磁芯200装配在绕线筒10上,连接可靠。In another embodiment of the present application, the inner wall of the bobbin 10 is provided with a plurality of limit ribs 12 extending along the axis of the bobbin 10, and each limit rib 12 is distributed along the circumferential direction of the bobbin 10, and is arranged in the magnetic When the core 200 is inserted into the bobbin 10, the limiting rib 12 abuts against the magnetic core 200 to limit the position of the magnetic core 200. Only by pulling out the magnetic core 200 forcefully, can the magnetic core 200 be separated from the bobbin 10. This solution facilitates the assembly of the magnetic core 200 on the bobbin 10, and the connection is reliable.
在本申请另一实施例中,绕线筒10、第一侧板20、第二侧板30与隔板40为一体成型结构。该结构容易制作,具体可以采用注塑成型,便于批量生产。In another embodiment of the present application, the bobbin 10, the first side plate 20, the second side plate 30, and the partition 40 are integrally formed. The structure is easy to manufacture, specifically, injection molding can be used, which is convenient for mass production.
在本申请另一实施例中,绕线筒10分为第一绕线筒103与第二绕线筒104,隔板40分为第一隔板401与第二隔板402,第一绕线筒103、第一侧板20与第一隔板401为一体成型结构,第二绕线筒104、第二侧板30与第二隔板402为一体成型结构,第一隔板401连接于第二隔板402上,二者之间相互间隔且彼此连接。该结构容易制作。具体地,包含第一绕线筒103、第一侧板20与第一隔板401的结构件,包含第二绕线筒104、第二侧板30与第二隔板402的结构件,都可以采用注塑成型,然后将两个结构件组装,也便于批量生产。In another embodiment of the present application, the bobbin 10 is divided into a first bobbin 103 and a second bobbin 104, the partition 40 is divided into a first partition 401 and a second partition 402, and the first winding drum The barrel 103, the first side plate 20, and the first partition 401 are an integral structure, the second winding barrel 104, the second side plate 30, and the second partition 402 are an integral structure, and the first partition 401 is connected to the first partition 401. On the two partitions 402, they are separated from each other and connected to each other. The structure is easy to make. Specifically, the structure including the first bobbin 103, the first side plate 20 and the first partition 401, the structure including the second bobbin 104, the second side plate 30 and the second partition 402, are all Injection molding can be used, and then the two structural parts are assembled, which is also convenient for mass production.
进一步参阅图1,基于上述变压器结构,初级绕线槽101的宽度W1(第一侧板20与第一隔板401的相对表面在绕线筒10轴线方向上的距离)小于或等于15mm,次级绕线槽102的宽度W2(第二侧板30与第二隔板402的相对表面在绕线筒10轴线方向上的距离)小于或等于8mm,初级绕线槽101与次级绕线槽102之间的相隔间隙W3(第一隔板401的靠近初级绕线槽101的表面与第二隔板402的靠近次级绕线槽102的表面之间的距离)小于或等于3mm。Further referring to Fig. 1, based on the above-mentioned transformer structure, the width W1 of the primary winding groove 101 (the distance between the opposite surface of the first side plate 20 and the first partition 401 in the axis direction of the winding drum 10) is less than or equal to 15 mm. The width W2 of the secondary winding groove 102 (the distance between the opposing surface of the second side plate 30 and the second partition 402 in the axial direction of the winding drum 10) is less than or equal to 8mm, the primary winding groove 101 and the secondary winding groove The separation gap W3 between 102 (the distance between the surface of the first partition 401 close to the primary winding groove 101 and the surface of the second partition 402 close to the secondary winding groove 102) is less than or equal to 3 mm.
请参阅图1至图3,在本申请另一实施例中,提供一种变压器,包括上述的变压器骨架100、两个磁芯200、绕设于初级绕线槽101内的初级线圈(图未示)以及绕设于次级绕线槽102内的次级线圈(图未示),两个磁芯200分别插设于绕线筒10的两个端口11,两个磁芯200插设于绕线筒10内的端面201a相抵接。1 to 3, in another embodiment of the present application, a transformer is provided, including the above-mentioned transformer skeleton 100, two magnetic cores 200, and a primary coil (not shown in the figure) wound in the primary winding groove 101 Shown) and the secondary coil (not shown) wound in the secondary winding slot 102, the two magnetic cores 200 are inserted into the two ports 11 of the bobbin 10, and the two magnetic cores 200 are inserted into the The end surface 201a in the bobbin 10 abuts against each other.
通过将初级线圈绕设在初级绕线槽101内,将次级线圈绕设在次级绕线槽102内,两个磁芯200分别插设于绕线筒10的两个端口11,使两个磁芯200插设于绕线筒10内的端面201a相抵接,两个端面201a紧密接触的,不存在间隙,即没有气隙存在,则不会导致气隙周围的绕线切割磁力线进而导致局部过热的现象,因为没有气隙距离,也就避免了安装距离的不一致导致的批量稳定性不好的现象。By winding the primary coil in the primary winding slot 101 and the secondary coil in the secondary winding slot 102, the two magnetic cores 200 are inserted into the two ports 11 of the bobbin 10, so that the two Two magnetic cores 200 are inserted into the end surface 201a of the bobbin 10 to abut against each other. The two end surfaces 201a are in close contact with each other. There is no gap, that is, there is no air gap, which will not cause the winding around the air gap to cut the magnetic lines of force. The phenomenon of local overheating, because there is no air gap distance, also avoids the phenomenon of poor batch stability caused by inconsistent installation distance.
在本申请另一实施例中,初级线圈与次级线圈均通过变压器绕线机绕设在变压器骨架100上,变压器绕线机能够将初级线圈整齐紧密地绕设在初级绕线槽101内,将次级线圈整齐紧密地绕设在次级绕线槽102内,确保变压器在使用时的安全性。避免现有技术的变压器骨架需要配置多个次级绕线槽而存在跨接线的情况。In another embodiment of the present application, the primary coil and the secondary coil are both wound on the transformer skeleton 100 by a transformer winding machine. The transformer winding machine can wind the primary coil neatly and tightly in the primary winding groove 101. The secondary coil is neatly and tightly wound in the secondary winding groove 102 to ensure the safety of the transformer in use. It avoids the situation that the transformer skeleton in the prior art needs to be equipped with multiple secondary winding grooves and there are jumper wires.
在本申请另一实施例中,磁芯200包括第一段201与连接于第一段201的一端的第二段202,两个磁芯200的第一段201分别插设于绕线筒10的两个端口11,两个第一段201的端面201a相抵接,两个第二段202分别位于第一侧板20与第二侧板30上,两个第二段202的端面202a朝向相同。该磁芯200容易成型,容易装配在变压器骨架100上,并且使得次级线圈与初级线圈之间的耦合率提升,且能够保持在一个稳定的范围,能有效提高变压器的传输效率。In another embodiment of the present application, the magnetic core 200 includes a first section 201 and a second section 202 connected to one end of the first section 201, and the first sections 201 of the two magnetic cores 200 are respectively inserted into the bobbin 10 The two ports 11 of the two first sections 201 abut against each other, the two second sections 202 are respectively located on the first side plate 20 and the second side plate 30, and the end surfaces 202a of the two second sections 202 face the same . The magnetic core 200 is easy to shape, easy to assemble on the transformer skeleton 100, and improves the coupling ratio between the secondary coil and the primary coil, and can be maintained in a stable range, which can effectively improve the transmission efficiency of the transformer.
在本申请另一实施例中,磁芯200呈L型,第一段201与第二段202相互垂直设置。该磁芯200容易成型。在第一段201插设在绕线筒10内时两个第二段202分别抵设在第一侧板20与第二侧板30上,使得磁芯200容易装配在变压器骨架100上。同时,由于磁芯200呈L型,其插设于绕线筒10内的第一段201端面201a相互抵接时,两个第二段202的端部之间依然相间隔而形成磁芯200之间必要的气隙,保证变压器的性能。In another embodiment of the present application, the magnetic core 200 is L-shaped, and the first section 201 and the second section 202 are perpendicular to each other. The magnetic core 200 is easy to form. When the first section 201 is inserted into the bobbin 10, the two second sections 202 abut on the first side plate 20 and the second side plate 30 respectively, so that the magnetic core 200 is easily assembled on the transformer skeleton 100. At the same time, since the magnetic core 200 is L-shaped, when the end faces 201a of the first section 201 inserted in the bobbin 10 abut against each other, the ends of the two second sections 202 are still spaced apart to form the magnetic core 200 The necessary air gap between to ensure the performance of the transformer.
在本申请另一实施例中,第一段201的横截面呈圆形;第二段202的横截面呈矩形。将第一段201插设在绕线筒10内时,两个第一段201与绕线筒10的内腔相适配,两个第一段201的圆形端面201a抵接配合以使磁路连通,两个横截面为矩形的第二段202分别抵设在第一侧板20与第二侧板30上,使得磁芯200容易装配在变压器骨架100上。In another embodiment of the present application, the cross section of the first section 201 is circular; the cross section of the second section 202 is rectangular. When the first section 201 is inserted into the bobbin 10, the two first sections 201 fit into the inner cavity of the bobbin 10, and the circular end faces 201a of the two first sections 201 abut and cooperate to make the magnetic The two second sections 202 with a rectangular cross section are respectively abutted on the first side plate 20 and the second side plate 30, so that the magnetic core 200 can be easily assembled on the transformer skeleton 100.
请参阅图2,在本申请另一实施例中,第一段201的横截面呈圆形,第一段201的截面直径D’大于或等于16mm。该磁芯200容易成型,相应地,也便于与磁芯200适配的绕线筒10成型。而且,该磁芯200能保证磁饱和,该方案能节省线圈的材料成本,避免绕线筒10外径过大让线圈绕线过多引起成本过高的情况。Please refer to FIG. 2. In another embodiment of the present application, the cross section of the first section 201 is circular, and the cross-sectional diameter D'of the first section 201 is greater than or equal to 16 mm. The magnetic core 200 is easy to form, and accordingly, it is also convenient to form the bobbin 10 adapted to the magnetic core 200. Moreover, the magnetic core 200 can ensure magnetic saturation, and this solution can save the material cost of the coil, and avoid the situation that the outer diameter of the bobbin 10 is too large and the coil is wound too much to cause the cost to be too high.
请参阅图1至图3,在本申请另一实施例中,提供一种用电设备,包括上述的变压器。具体地,用电设备可以为变频微波炉或其它用电设备。Please refer to FIG. 1 to FIG. 3. In another embodiment of the present application, there is provided an electrical equipment including the above-mentioned transformer. Specifically, the electrical equipment may be a frequency conversion microwave oven or other electrical equipment.
通过在变压器骨架100设置一个初级绕线槽101与一个次级绕线槽102,其中,初级绕线槽101由第一侧板20、隔板40与绕线筒10围成,次级绕线槽102由第二侧板30、隔板40与绕线筒10围成。绕线筒10的端口11可以分别插设磁芯200,初级绕线槽101可以整齐紧密地绕设初级线圈,次级绕线槽102可以整齐紧密地绕设次级线圈,该变压器骨架100能避免现有变压器骨架的多槽跨接线带来的绕线绝缘层被击穿的风险,同时使得次级线圈与初级线圈之间的耦合率提升,且能够保持在一个稳定的范围,最终可以使得变压器传输效率提升,并保证批量生产的稳定性,安全可靠性与使用寿命,还可以适量减低材料成本。By arranging a primary winding groove 101 and a secondary winding groove 102 in the transformer skeleton 100, the primary winding groove 101 is surrounded by the first side plate 20, the partition 40 and the winding drum 10, and the secondary winding The groove 102 is surrounded by the second side plate 30, the partition 40 and the bobbin 10. The ports 11 of the bobbin 10 can be respectively inserted with the magnetic core 200, the primary winding groove 101 can be neatly and tightly wound with the primary coil, and the secondary winding groove 102 can be neatly and tightly wound with the secondary coil. The transformer skeleton 100 can It avoids the risk of winding insulation breakdown caused by the multi-slot jumper wires of the existing transformer skeleton, and at the same time increases the coupling rate between the secondary coil and the primary coil, and can be maintained in a stable range, which can finally make The transmission efficiency of the transformer is improved, and the stability, safety, reliability and service life of mass production are ensured, and the material cost can be reduced by an appropriate amount.
通过使两个磁芯200插设于绕线筒10内的端面201a相抵接,两个端面201a紧密接触的,不存在间隙,即没有气隙存在,则不会导致气隙周围的绕线切割磁力线进而导致局部过热的现象,因为没有气隙距离,也就避免了安装距离的不一致导致的批量稳定性不好的现象。具有该变压器骨架100的变压器、具有该变压器的用电设备,也能确保变压器长时间使用后的传输效率。By making the end faces 201a of the two magnetic cores 200 inserted in the bobbin 10 abut against each other, the two end faces 201a are in close contact, and there is no gap, that is, there is no air gap, and it will not cause the winding cutting around the air gap. The magnetic field lines in turn lead to the phenomenon of local overheating. Because there is no air gap distance, the phenomenon of poor batch stability caused by inconsistent installation distances is avoided. The transformer with the transformer skeleton 100 and the electrical equipment with the transformer can also ensure the transmission efficiency of the transformer after long-term use.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of this application and are not intended to limit this application. Any modification, equivalent replacement and improvement made within the spirit and principle of this application shall be included in the protection scope of this application. Inside.

Claims (13)

  1. 变压器骨架,其特征在于,所述变压器骨架具有一个初级绕线槽与一个次级绕线槽,所述变压器骨架包括绕线筒、连接于所述绕线筒的一端的第一侧板、连接于所述绕线筒的另一端的第二侧板,以及连接于所述绕线筒的外表面且位于所述第一侧板与所述第二侧板之间的隔板,所述第一侧板、所述隔板及位于所述第一侧板与所述隔板之间的所述绕线筒的外表面围成所述初级绕线槽,所述第二侧板、所述隔板及位于所述第二侧板与所述隔板之间的所述绕线筒的外表面围成所述次级绕线槽,所述绕线筒的两个端口分别供两个磁芯插设。The transformer skeleton is characterized in that the transformer skeleton has a primary winding groove and a secondary winding groove, and the transformer skeleton includes a winding drum, a first side plate connected to one end of the winding drum, and A second side plate at the other end of the bobbin, and a partition plate connected to the outer surface of the bobbin and located between the first side plate and the second side plate, the first One side plate, the partition plate, and the outer surface of the bobbin between the first side plate and the partition plate enclose the primary winding groove, and the second side plate, the The partition and the outer surface of the bobbin located between the second side plate and the partition enclose the secondary winding groove, and the two ports of the bobbin are respectively supplied with two magnetic Core insertion.
  2. 如权利要求1所述的变压器骨架,其特征在于,所述第一侧板背离于所述隔板的一侧设有用于使磁芯定位的第一定位槽,所述第一定位槽与所述绕线筒的一个端口连通;The transformer skeleton of claim 1, wherein the side of the first side plate away from the partition plate is provided with a first positioning groove for positioning the magnetic core, and the first positioning groove is connected to the One port of the bobbin is connected;
    所述第二侧板背离于所述隔板的一侧设有用于使另一个磁芯定位的第二定位槽,所述第二定位槽与所述绕线筒的另一个端口连通。A side of the second side plate away from the partition plate is provided with a second positioning groove for positioning another magnetic core, and the second positioning groove is communicated with the other port of the bobbin.
  3. 如权利要求2所述的变压器骨架,其特征在于,所述第一侧板背离于所述隔板的一侧设有第一定位壁,所述第一定位壁内形成所述第一定位槽;The transformer skeleton of claim 2, wherein a first positioning wall is provided on the side of the first side plate away from the partition, and the first positioning groove is formed in the first positioning wall ;
    所述第二侧板背离于所述隔板的一侧设有第二定位壁,所述第二定位壁内形成所述第二定位槽。A second positioning wall is provided on the side of the second side plate away from the partition, and the second positioning groove is formed in the second positioning wall.
  4. 如权利要求2所述的变压器骨架,其特征在于,所述第一侧板具有与所述第一定位槽连通的第一定位口,所述第二侧板具有与所述第二定位槽连通的第二定位口,所述第一定位口与所述第二定位口的朝向相同,且所述第一定位口的朝向与所述绕线筒的轴线相互垂直。The transformer skeleton of claim 2, wherein the first side plate has a first positioning opening communicating with the first positioning groove, and the second side plate has a first positioning opening communicating with the second positioning groove. The orientation of the first positioning opening and the second positioning opening are the same, and the orientation of the first positioning opening and the axis of the bobbin are perpendicular to each other.
  5. 如权利要求1所述的变压器骨架,其特征在于,所述初级绕线槽的宽度小于或等于15mm,所述次级绕线槽的宽度小于或等于8mm,所述初级绕线槽与所述次级绕线槽之间的相隔间隙小于或等于3mm。The transformer skeleton of claim 1, wherein the width of the primary winding groove is less than or equal to 15mm, the width of the secondary winding groove is less than or equal to 8mm, and the primary winding groove is connected to the The gap between the secondary winding grooves is less than or equal to 3mm.
  6. 如权利要求1至5任一项所述的变压器骨架,其特征在于,所述绕线筒的内径大于或等于16mm。The transformer skeleton according to any one of claims 1 to 5, wherein the inner diameter of the bobbin is greater than or equal to 16 mm.
  7. 如权利要求1至5任一项所述的变压器骨架,其特征在于,所述绕线筒、所述第一侧板、所述第二侧板与所述隔板为一体成型结构;或者,所述绕线筒分为第一绕线筒与第二绕线筒,所述隔板分为第一隔板与第二隔板,所述第一绕线筒、所述第一侧板与所述第一隔板为一体成型结构,所述第二绕线筒、所述第二侧板与所述第二隔板为一体成型结构,所述第一隔板连接于所述第二隔板上。The transformer skeleton according to any one of claims 1 to 5, wherein the bobbin, the first side plate, the second side plate and the partition are integrally formed; or, The reel is divided into a first reel and a second reel, the partition is divided into a first partition and a second partition, the first reel, the first side plate and The first partition is an integrally formed structure, the second bobbin, the second side plate, and the second partition are an integrally formed structure, and the first partition is connected to the second partition. On the board.
  8. 变压器,其特征在于,包括如权利要求1至7任一项所述的变压器骨架、两个磁芯、绕设于所述初级绕线槽内的初级线圈以及绕设于所述次级绕线槽内的次级线圈,两个所述磁芯分别插设于所述绕线筒的两个端口,两个所述磁芯插设于所述绕线筒内的端面相抵接。A transformer, characterized by comprising the transformer skeleton according to any one of claims 1 to 7, two magnetic cores, a primary coil wound in the primary winding groove, and a secondary winding For the secondary coil in the slot, the two magnetic cores are respectively inserted into the two ports of the bobbin, and the end faces of the two magnetic cores inserted in the bobbin abut against each other.
  9. 如权利要求8所述的变压器,其特征在于,所述磁芯包括第一段与连接于所述第一段的一端的第二段,两个所述磁芯的第一段分别插设于所述绕线筒的两个端口,两个所述第一段的端面相抵接,两个所述第二段分别位于所述第一侧板与第二侧板上,两个所述第二段的端面朝向相同。The transformer according to claim 8, wherein the magnetic core comprises a first section and a second section connected to one end of the first section, and the first sections of the two magnetic cores are respectively inserted in For the two ports of the bobbin, the end faces of the two first sections abut against each other, the two second sections are respectively located on the first side plate and the second side plate, and the two second sections The end faces of the segments face the same.
  10. 如权利要求9所述的变压器,其特征在于,所述磁芯呈L型,所述第一段与所述第二段相互垂直设置。9. The transformer of claim 9, wherein the magnetic core is L-shaped, and the first section and the second section are perpendicular to each other.
  11. 如权利要求9所述的变压器,其特征在于,所述第一段的横截面呈圆形;和/或,所述第二段的横截面呈矩形。The transformer according to claim 9, wherein the cross section of the first section is circular; and/or the cross section of the second section is rectangular.
  12. 如权利要求9所述的变压器,其特征在于,所述第一段的横截面呈圆形,所述第一段的截面直径大于或等于16mm。The transformer according to claim 9, wherein the cross section of the first section is circular, and the diameter of the section of the first section is greater than or equal to 16 mm.
  13. 用电设备,其特征在于,包括如权利要求8至12任一项所述的变压器。The electrical equipment is characterized by comprising the transformer according to any one of claims 8 to 12.
PCT/CN2020/121183 2019-10-16 2020-10-15 Transformer framework, transformer and electrical equipment WO2021073574A1 (en)

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