WO2021073189A1 - 一种带有微动开关的磁保持继电器 - Google Patents

一种带有微动开关的磁保持继电器 Download PDF

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Publication number
WO2021073189A1
WO2021073189A1 PCT/CN2020/103607 CN2020103607W WO2021073189A1 WO 2021073189 A1 WO2021073189 A1 WO 2021073189A1 CN 2020103607 W CN2020103607 W CN 2020103607W WO 2021073189 A1 WO2021073189 A1 WO 2021073189A1
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WO
WIPO (PCT)
Prior art keywords
micro switch
base
armature assembly
latching relay
assembly
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PCT/CN2020/103607
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English (en)
French (fr)
Inventor
钟叔明
廖国进
代文广
李方能
Original Assignee
厦门宏发电力电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 厦门宏发电力电器有限公司 filed Critical 厦门宏发电力电器有限公司
Priority to US17/768,347 priority Critical patent/US20240128037A1/en
Priority to EP20877395.2A priority patent/EP4047629A4/en
Priority to KR1020227016079A priority patent/KR20220073847A/ko
Priority to JP2022522699A priority patent/JP7341332B2/ja
Publication of WO2021073189A1 publication Critical patent/WO2021073189A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/18Movable parts of magnetic circuits, e.g. armature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/08Indicators; Distinguishing marks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/541Auxiliary contact devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00Electromagnetic relays
    • H01H51/01Relays in which the armature is maintained in one position by a permanent magnet and freed by energisation of a coil producing an opposing magnetic field
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/64Driving arrangements between movable part of magnetic circuit and contact

Definitions

  • the present disclosure relates to the technical field of manufacturing magnetic latching relays, in particular to a magnetic latching relay with a micro switch.
  • Magnetic latching relay is a new type of relay developed in recent years, and it is also an automatic switch. Like other electromagnetic relays, it automatically turns on and off the circuit. The difference is that the normally closed or normally open state of the magnetic latching relay is completely dependent on the effect of permanent magnets, and the switching state of the relay is triggered by a certain width of pulse electric signal.
  • the existing magnetic latching relay usually includes a plastic shell, a plurality of conductive lead pins, a magnetic circuit system, a contact system and a pushing mechanism. Multiple conductive leads, magnetic circuit system, contact system and pushing mechanism are all mounted on the plastic shell.
  • the magnetic circuit system usually includes a yoke, a coil, and an armature assembly.
  • the contact system includes a moving spring and a static spring. The moving spring has a moving contact and the static spring has a static contact.
  • the pushing mechanism includes a pushing card, and the armature assembly Connect the push card, push the card to connect to the moving spring part, the end of the conductive lead in the shell is fixedly connected to the moving spring and the static spring, when the relay coil is applied with positive pulse voltage, the magnetic circuit system works, and the armature assembly drives the push card to push The card pushes the moving spring to shift, so that the moving contact and the static contact are in contact, and the relay is in the on state; when the coil of the relay passes the reverse pulse voltage, the magnetic circuit system works again, and the armature assembly drives the card back to position and pushes the card to move.
  • the movable spring returns to the position, the movable contact is separated from the static contact, the contact is disconnected, and the relay is in a cut-off state.
  • some magnetic latching relays are equipped with a micro switch, and the dynamic contact and the fixed contact are judged by the closing or opening of the micro switch contact. The state between static contacts.
  • the upper part of the pressure spring is attached to the surface of the moving reed behind the moving contact, and the lower part is snapped into the assembly.
  • Push card The upper surface of the combined push card is provided with bumps; the shell corresponding to the position of the bumps is provided with a micro switch connected with an external display device.
  • This invention application has the function of monitoring the opening and closing state of the moving and static contacts, so that the external display device can display the closed or open state.
  • the volume of the magnetic latching relay housing is increased, which makes it more difficult to arrange the magnetic latching relay with a micro switch on electrical equipment.
  • the technical problem to be solved by the present disclosure is to provide a magnetic latching relay with a micro switch, which has a compact structure, so that the magnetic latching relay added with the micro switch has a smaller volume and is beneficial to realize the automatic assembly of the micro switch.
  • a magnetic latching relay with a micro switch including an insulating housing and a micro switch.
  • the insulating housing is formed by a base and a cover fixedly connected, and the base is equipped with magnetic
  • the magnetic circuit system includes the armature assembly, the middle of the armature assembly is pivotally connected to the base, and the contact system includes moving contacts and static contacts.
  • the armature assembly is connected to the push card and drives the contact system through the push card.
  • the movable contact makes the movable contact and the static contact engage or separate.
  • the base is provided with an assembly area for accommodating the micro switch near one end of the armature assembly, and the bottom surface of the micro switch housing abuts against the bottom of the assembly area and passes through the base.
  • the assembly area is positioned, the side of the micro switch housing close to the armature assembly is partially suspended, and the space below the suspended micro switch housing gives way to the movement of the armature assembly and/or the pushing card.
  • the cover presses the housing of the micro switch;
  • a pressing rod extends from one end of the armature assembly to one side of the cover. When the armature assembly rotates, the pressing rod presses the micro switch to activate the reed or relaxes the micro switch to activate the reed.
  • the bottom of the assembly area is provided with two positioning posts.
  • each of the positioning posts is inserted into a mounting hole on the micro switch; the two positioning posts and the The pressure bars are parallel to each other. In this way, the positioning and assembly of the micro switch are more convenient.
  • the positioning column includes a cylinder, and a plurality of positioning protrusions are arranged on the outer peripheral surface of the cylinder at intervals along the radial direction; each positioning protrusion is elongated and distributed along the axial direction of the cylinder.
  • a limit post is provided beside one of the positioning posts to limit the displacement of the housing of the micro switch. In this way, the limit post is used to prevent the micro switch shell from turning and shifting.
  • the distance between the bottom surface of the micro switch housing and the bottom surface of the base is greater than the distance between the upper surface of the end connecting the push card and the armature assembly and the bottom surface of the base, so that the displacement of one end of the push card does not interfere with the micro switch.
  • the distance between the bottom surface of the micro switch housing and the bottom surface of the base is greater than the distance between the upper surface of the end connecting the push card and the armature assembly and the bottom surface of the base, so that the displacement of one end of the push card does not interfere with the micro switch.
  • the bottom of the assembly area is formed by the upper end surface of a bump on the base, and the bump is stepped on the side close to the armature assembly. This can better give way to the rotation of the armature assembly and the movement of the pushing card.
  • the inner side of the cover body is provided with a limiting rib, and when the cover body is fixedly connected to the base, the limiting rib presses the micro switch housing.
  • the plurality of conductive plug-in terminals of the micro switch are bent and then penetrated from the cover or from the bottom of the base. It is convenient for the installation of the relay and the connection of the conductive plug terminal of the micro switch.
  • a terminal extension piece is fixedly connected to the conductive plug-in terminal, and the terminal extension piece includes an I-shaped frame and an I-shaped frame.
  • the two ends of the frame are insulators, and the two ends of the I-frame are separated by a number of conductive extension pins.
  • the multiple conductive plug terminals of the micro switch are inserted into one end of the I-frame at intervals, and each of the micro switches is conductive.
  • the plug-in terminal is in contact with a conductive extension pin; the base is provided with a through hole at the bottom of the assembly area, the through hole penetrates the bottom of the base, the I-shaped frame is embedded in the through hole, and a plurality of One end of the conductive extension pin passes through the base.
  • the terminal extension not only extends the length of the conductive plug-in terminal, but also ensures the strength of the conductive plug-in terminal and ensures the reliability of the plug-in connection.
  • the contact system includes two moving reeds and two static reeds, each moving reed is provided with the moving contact, each static reed is provided with the static contact, and the pushing card has two One, one end of each push card is provided with a card slot, the push card under the card slot is provided with a matching hole, both ends of the armature assembly are provided with a clamping part, each clamping part is connected to a card slot at one end of the pushing card The other end of each push card is connected to one end of a movable reed, and the other end of the movable reed is connected to a conductive lead pin.
  • the armature assembly can drive the two sets of moving and static contacts of the contact system to be combined or separated by two pushing cards.
  • one end of the armature assembly first extends a supporting part to the side away from the micro switch, and the pressing rod is arranged on the end of the supporting part away from the micro switch. This can better make way for the micro switch to make the overall structure more compact.
  • the base is provided with an assembly area for accommodating the micro switch near one end of the armature assembly
  • the micro switch housing abuts on the bottom of the assembly area and is positioned by the assembly area, and the micro switch housing is close to the armature assembly
  • One side of the micro switch is partially suspended, and the space below the suspended micro switch housing gives way to the movement of the armature assembly and/or pushing card.
  • the micro switch can be arranged closer to the armature assembly, making full use of the remaining space on the base, making the overall structure of the relay compact, and the size of the magnetic latching relay after adding the micro switch is smaller; on the other hand, the micro switch The housing abuts on the bottom of the assembly area and is positioned by the assembly area, and then the cover presses the micro switch housing; this is convenient for the manipulator to grasp the micro switch and the cover for assembly, which is beneficial to realize the micro switch Automated assembly reduces manufacturing costs.
  • Fig. 1 is a top perspective view of an exemplary embodiment of the present disclosure
  • Fig. 2 is an exploded perspective view of an exemplary embodiment of the present disclosure
  • Fig. 3 is an enlarged view of A in Fig. 2;
  • Fig. 4 is a bottom perspective view of a hidden base, a micro switch and a static reed according to an exemplary embodiment of the present disclosure
  • Fig. 5 is a perspective view of a base of an exemplary embodiment of the present disclosure.
  • Fig. 6 is an enlarged view of B in Fig. 5;
  • Fig. 7 is a perspective view of an armature assembly of an exemplary embodiment of the present disclosure.
  • Fig. 8 is a three-dimensional view of a micro switch according to an exemplary embodiment of the present disclosure.
  • Fig. 9 is a top perspective view of a hidden cover and a magnetic circuit system of an exemplary embodiment of the present disclosure.
  • Figure 10 is a perspective view of another exemplary embodiment of the present disclosure with a concealed base, a cover and a static reed;
  • Fig. 11 is a bottom perspective view of a hidden cover of another exemplary embodiment of the present disclosure.
  • Fig. 12 is a top perspective view of a base of another exemplary embodiment of the present disclosure.
  • Fig. 13 is a perspective view of the connection between a micro switch and a terminal extension part of another exemplary embodiment of the present disclosure.
  • a magnetic latching relay with a micro switch includes an insulating housing 1 and a micro switch 2.
  • the insulating housing 1 is formed by a base 11 and a cover 12 that are fixedly connected by clamping. Both the base 11 and the cover 12 are made of plastic injection molding.
  • the base 11 is equipped with a magnetic circuit system 3, two push cards 4 and a contact system 5.
  • the magnetic circuit system 3 includes an armature assembly 31, a coil 32 and a yoke 33.
  • the iron 33 is fixedly connected to the coil frame, the coil 32 and the yoke 33 are fixed on the side of the base 11, the middle of the armature assembly 31 is pivotally connected to the base 11 and is beside the coil 32, and the middle of the upper and lower ends of the armature assembly 31 extends outward.
  • the armature on the armature assembly 31 cooperates with the yoke 33 to act.
  • the contact system 5 includes two moving reeds 51 and two static reeds 52.
  • the two moving reeds 51 have the same structure and are provided with two moving contacts 511.
  • the two static reeds 52 have different structures. The specific structure is shown in Figure 2, but each static reed 52 is provided with two static contacts 521; as shown in Figures 2 and 3, there are two push cards 4, and each push card 4 A card slot 41 is provided on one end of the card slot 41, and a matching hole 42 is provided on the push card 4 below the card slot 41. As shown in FIG.
  • both ends of the armature assembly 31 are provided with a clamping portion 312, and the clamping portion 312 is generally cylindrical Body, each clamping portion 312 is matched with a slot 41 at one end of the pushing card 4 and inserted into the matching hole 42, the other end of each pushing card 4 is connected to one end of a movable reed 51, the movable reed 51
  • the other end of each movable spring 51 is connected to the conductive lead pin 512; the conductive lead pin 512 connected to the other end of each movable spring 51 has a different structure. See FIG. 2 for details.
  • the contact system 5 is provided with two sets of corresponding moving contacts 511 and static contacts 521. Both ends of the armature assembly 31 are connected to a pushing card 4 through a clamping portion 312, and pass through two The two push cards 4 simultaneously drive the two sets of moving contacts 511 and the static contacts 521 on the contact system 5 to engage or separate from each other; it plays a role in connecting and disconnecting the circuit.
  • the base 11 is provided with an assembly area 112 for accommodating the micro switch 2 at one end of the armature assembly 31.
  • the housing of the micro switch 2 abuts on the bottom of the assembly area 112 and passes through the assembly area 112.
  • Area 112 for positioning, the bottom of the assembly area 112 is provided with two positioning posts 1a, when the micro switch 2 is installed in the assembly area 112, each of the positioning posts 1a is inserted into a mounting hole 21 on the micro switch 2;
  • Each positioning pillar 1a includes a cylinder, and a plurality of positioning protrusions 11a are provided on the outer circumferential surface of the cylinder at intervals along the radial direction.
  • Each positioning protrusion 11a is elongated and distributed along the axial direction of the cylinder. . In this way, it is more convenient for the positioning post 1a to be inserted into the mounting hole 21 on the micro switch 2 and the matching accuracy can be ensured.
  • the bottom of the assembly area 112 is provided with a limit post 1b for limiting the displacement of the housing of the micro switch 2 beside one of the positioning posts 1a. The limit post 1b can prevent the micro switch 2 from upturning and shifting.
  • the cover 12 when the cover 12 is fixedly connected to the base 11, the cover 12 presses the housing of the micro switch 2; specifically, the inner side of the cover 12 is provided with a limiting rib 121, and the cover 12 When fixedly connected to the base 11, the limiting rib 121 presses the shell of the micro switch 2.
  • the trigger spring 22 of the micro switch 2 is arranged close to the armature assembly 31.
  • One end of the armature assembly 31 extends to the side of the cover 12 with a pressing rod 313.
  • the pressing rods 313 are connected to the two positioning rods.
  • the posts 1a are parallel to each other; when the armature assembly 31 rotates, the pressing rod 313 presses the micro switch 2 to activate the reed 22 or relaxes the micro switch 2 to activate the reed 22.
  • the three conductive plug terminals 23 of the micro switch 2 are bent 90° and then penetrated from the cover 12.
  • the side of the shell of the micro switch 2 close to the armature assembly 31 is partially suspended, and the space below the shell of the micro switch 2 is suspended for the movement of the armature assembly 31 and the pushing card 4
  • the distance between the bottom surface of the housing of the micro switch 2 and the bottom surface of the base 11 is greater than the distance between the upper surface of the end connecting the push card 4 and the armature assembly 31 and the bottom surface of the base 11, so that one end of the push card 4 does not displace from the bottom surface of the micro switch. 2 interference; the bottom of the assembly area 112 is formed by the upper end surface of a bump 113 on the base 11, and the bump 113 is stepped on the side close to the armature assembly 31. This can better give way to the movement of the armature assembly 31 and the pushing card 4, making the overall structure more compact.
  • One end of the armature assembly 31 first extends a supporting portion 314 to the side away from the micro switch 2, and the pressing rod 313 is disposed on the end of the supporting portion 314 away from the micro switch 2. In this way, the micro switch 2 can be arranged closer to the armature assembly 31, making the structure more compact.
  • the micro switch 2 transmits its state to the outside through the conductive plug-in terminal 23; when the armature assembly 31 in this embodiment rotates clockwise, the two sets of movable contacts 511 and the static contacts 521 on the contact system 5 engage with each other, and the pressing rod 313 Loosen the micro switch 2 to touch the reed 22, the micro switch 2 does not reset, and the micro switch 2 also transmits its other state to the outside through the conductive plug terminal 23; in this way, it is convenient to judge the state of the micro switch Determine the working status of the contactor.
  • a magnetic latching relay with a micro switch which is different from the above-mentioned embodiment is: the micro switch 2 is provided with two conductive plug terminals 23, the micro switch 2 The two conductive plug terminals 23 are bent at 90° and then pass through the bottom of the base 11. In order to use the existing micro switch and reduce the cost, the two conductive plug terminals 23 of the micro switch 2 can be penetrated from the bottom of the base 11, and a terminal extension 6 is fixedly connected to the two conductive plug terminals 23
  • the terminal extension 6 includes an I-frame 61.
  • the two ends of the I-frame 61 are insulators.
  • the two ends of the I-frame 61 are separated by two conductive extension pins 62.
  • the two conductive plugs of the micro switch 2 The connection terminals 23 are inserted into one end of the I-frame 61 at intervals, and each conductive plug terminal 23 of the micro switch 2 is in contact with a conductive extension pin 62;
  • the base 11 is provided with a through hole 1c at the bottom of the assembly area 112, the through hole 1c penetrates the bottom of the base 11, and the I-shaped frame 61 is embedded in the through hole 1c.
  • One end of the conductive extension pin 62 penetrates the base 11.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Push-Button Switches (AREA)
  • Switch Cases, Indication, And Locking (AREA)
  • Electromagnets (AREA)
  • Breakers (AREA)
  • Switches That Are Operated By Magnetic Or Electric Fields (AREA)

Abstract

一种带有微动开关(2)的磁保持继电器,包括绝缘壳体(1)和微动开关(2),绝缘壳体(1)由底座(11)和盖体(12)固连而成,底座(11)上枢接有衔铁组件(31),底座(11)在靠近衔铁组件(31)一端处设有一个容纳微动开关(2)的装配区(112),微动开关(2)壳体抵接在所述装配区(112)底部并通过该装配区(112)进行定位,微动开关(2)壳体靠近衔铁组件(31)的一侧部分悬空,微动开关(2)壳体悬空的下面空间给衔铁组件(31)和/或推动卡(4)的移动让位,盖体(12)压住微动开关(2)壳体;衔铁组件(31)一端向盖体(12)一侧延伸一压杆(313),衔铁组件(31)转动时,压杆(313)压住微动开关(2)触动簧片(22)或放松微动开关(2)触动簧片(22)。进一步,所述装配区(112)的底部设有两根定位柱(1a),每根所述定位柱(1a)插入微动开关(2)上的一个安装孔(21)。带有微动开关(2)的磁保持继电器构紧凑,使得增设微动开关(2)的磁保持继电器体积较小。

Description

一种带有微动开关的磁保持继电器
交叉引用
本公开要求于2019年10月15日提交的申请号为201910979424.X、名称为“一种带有微动开关的磁保持继电器”的中国专利申请的优先权,该中国专利申请的全部内容通过引用全部并入本文。
技术领域
本公开涉及磁保持继电器制造技术领域,尤其是一种带有微动开关的磁保持继电器。
背景技术
磁保持继电器是近几年发展起来的一种新型继电器,也是一种自动开关。和其他电磁继电器一样,对电路起着自动接通和切断作用。所不同的是,磁保持继电器的常闭或常开状态完全是依赖永久磁钢的作用,其开关状态的转换是靠一定宽度的脉冲电信号触发而完成的。
现有磁保持继电器通常包括塑料壳体、多个导电引出脚、磁路系统、接触系统和推动机构。多个导电引出脚、磁路系统、接触系统和推动机构均装在塑料壳体上。所述磁路系统通常包括轭铁、线圈、衔铁组件,接触系统包括动簧、静簧,动簧上带有动触点,静簧上带有静触点,推动机构包括推动卡,衔铁组件连接推动卡,推动卡连接动簧部分,导电引出脚处于壳体内的一端与动簧和静簧固连,当继电器线圈通正向脉冲电压时,磁路系统工作,衔铁组件带动推动卡,推动卡推动动簧移位,使动触点与静触点接触,继电器处于接通状态;当继电器的线圈通反向脉冲电压,磁路系统再工作,衔铁组件带动推动卡回位,推动卡拉动动簧回位,动触点与静触点脱离,使触点断开,继电器处于切断状态。
为了判断磁保持继电器的动触点和静触点是处于结合状态还是处于分离状态,部分磁保持继电器中设置了微动开关,通过微动开关触点的闭合或断开来判断动触点和静触点之间的状态。
如2012年10月03日就公开一项专利号为ZL201210198058.2、名称为:“可监测动、静触点开、合状态的三闭合力磁保持继电器”中国发明专利申请,其包括壳体、线圈组件、转动式衔铁组件、组合推动卡、动簧片、动触点和静触点,动簧片上动触点的背后设有被压缩的双联弹簧,所述双联弹簧由两螺旋弹簧通过底部的钢丝连为一体;动簧片上动触点 的背后还设有“Z”型压力弹片,压力弹片的上部分贴合于动触点背后的动簧片表面,下部分卡入组合推动卡;组合推动卡的上表面设有凸块;与凸块位置相对应的壳体上设有与外部显示装置相连接的微动开关。该项发明申请具备了监测动、静触点开、合状态的功能,使得外部显示装置能够显示其处于闭合或者打开的状态。但是这种磁保持继电器由于增设了微动开关,其增大了磁保持继电器壳体的体积,使得这种带有微动开关的磁保持继电器在电器设备上的布置难度也增大。
在所述背景技术部分公开的上述信息仅用于加强对本公开的背景的理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。
发明内容
本公开要解决的技术问题是提供一种带有微动开关的磁保持继电器,其结构紧凑,使得增设微动开关的磁保持继电器体积较小,且利于实现微动开关的自动化装配。
为达到上述目的,本公开的技术方案是:一种带有微动开关的磁保持继电器,包括绝缘壳体和微动开关,绝缘壳体由底座和盖体固连而成,底座上装有磁路系统、推动卡和接触系统,磁路系统包括衔铁组件,衔铁组件的中部枢接在底座上,接触系统包括动触点和静触点,衔铁组件连接推动卡并通过推动卡驱动接触系统的动触点使得动触点与静触点接合或分离,底座在靠近衔铁组件一端处设有一个容纳微动开关的装配区,微动开关壳体底面抵接在所述装配区底部并通过该装配区进行定位,微动开关壳体靠近衔铁组件的一侧部分悬空,微动开关壳体悬空的下面空间给衔铁组件和/或推动卡的移动让位,盖体固连在底座上时,盖体压住微动开关壳体;
衔铁组件一端向盖体一侧延伸一压杆,衔铁组件转动时,压杆压住微动开关触动簧片或放松微动开关触动簧片。
进一步地,所述装配区的底部设有两根定位柱,微动开关安装于装配区时,每根所述定位柱插入微动开关上的一个安装孔;两根所述定位柱与所述压杆相互平行。这样微动开关的定位和装配更为方便。
再进一步,所述定位柱包括一个圆柱体,圆柱体外周面沿其径向间隔设有多个定位凸部;每个所述定位凸部为长条形且沿圆柱体的轴向分布。
进一步地,所述装配区的底部在其中一根定位柱的旁边设有一根限制微动开关壳体移位的限位柱。这样通过限位柱限位防止微动开关壳体翻转移位。
进一步地,所述微动开关壳体底面离底座底面的距离大于推动卡与衔铁组件连接的 一端的上表面离底座底面的距离,使得推动卡一端移位不与微动开关相干涉。以方便微动开关让位和推动卡的布置。使得结构进一步紧凑。
进一步地,所述装配区的底部为底座上的一个凸块的上端面构成,凸块靠近衔铁组件一侧为阶梯状。这样可以更好给衔铁组件转动和推动卡的移动让位。
进一步地,所述盖体的内侧面设有一限位筋,盖体固连在底座上时,限位筋压住微动开关壳体。
进一步地,所述微动开关的多个导电插接端子弯折然后从盖体穿出或从底座的底部穿出。便于继电器的安装和微动开关导电插接端的连接。
进一步地,所述微动开关的多个导电插接端子弯折然后从底座的底部穿出时,导电插接端子上固连一个端子延长件,该端子延长件包括一个工字架,工字架的两端为绝缘体,工字架的两端间隔穿有多根导电延伸引脚,微动开关的多个导电插接端子间隔插在工字架的一端上,微动开关的每个导电插接端子与一根导电延伸引脚相接触;所述底座在所述装配区的底部设有一个通孔,通孔贯穿底座的底部,所述工字架嵌在通孔中,多根所述导电延伸引脚的一端穿出底座。通过端子延长件既延长了导电插接端子的长度,也能确保导电插接端子的强度,确保插接的可靠性。
优选所述接触系统包括两个动簧片、两个静簧片,每个动簧片上设有所述动触点,每个静簧片上设有所述静触点,所述推动卡有两个,每个推动卡的一端设有卡槽,卡槽下面的推动卡上设有配合孔,衔铁组件的两端均设有卡接部,每个卡接部与一个推动卡一端的卡槽相配合且插入所述的配合孔,每个推动卡的另一端连接一个动簧片的一端,动簧片的另一端连接导电引出脚。这样衔铁组件通过两个推动卡可以带动接触系统的两组动、静触点相结合或相分离。
进一步地,所述衔铁组件一端先向远离微动开关一侧延伸一个支撑部,所述压杆设置在所述支撑部远离微动开关的一端上。这样可以更好为微动开关让位,以使整体结构更为紧凑。
本公开由于底座在靠近衔铁组件一端处设有一个容纳微动开关的装配区,微动开关壳体抵接在所述装配区底部并通过该装配区进行定位,微动开关壳体靠近衔铁组件的一侧部分悬空,微动开关壳体悬空的下面空间给衔铁组件和/或推动卡的移动让位,盖体固连在底座上时,盖体压住微动开关壳体;衔铁组件一端向盖体一侧延伸一压杆,衔铁组件转动时,压杆压住微动开关触动簧片或放松微动开关触动簧片。这样一方面微动开关可以布置的更靠近衔铁组件,充分利用底座上余留空间,使得继电器的整体结构紧凑, 增设微动开关后的磁保持继电器的体积较小;另一方面,微动开关壳体抵接在所述装配区底部并通过该装配区进行定位,然后盖体压住微动开关壳体;这样就便于机械手抓取微动开关和盖体进行装配,利于实现微动开关的自动化装配,降低制造成本。
附图说明
通过参照附图详细描述其示例实施方式,本公开的上述和其它特征及优点将变得更加明显。
图1是本公开一示例性实施例俯视立体图;
图2是本公开一示例性实施例立体分解图;
图3是图2的A处放大图;
图4是本公开一示例性实施例隐藏底座、微动开关和一个静簧片的仰视立体图;
图5是本公开一示例性实施例底座的立体图;
图6是图5的B处放大图;
图7是本公开一示例性实施例衔铁组件立体图;
图8是本公开一示例性实施例微动开关立体图;
图9是本公开一示例性实施例隐藏盖体和磁路系统的俯视立体图;
图10是本公开另一示例性实施例隐藏底座、盖体和一个静簧片的立体图;
图11是本公开另一示例性实施例隐藏盖体的仰视立体图;
图12是本公开另一示例性实施例底座俯视立体图;
图13是本公开另一示例性实施例微动开关与端子延长件连接立体图。
具体实施方式
下面结合附图和具体的实施方式对本公开作进一步详细说明。
图1至图9所示,一种带有微动开关的磁保持继电器,包括绝缘壳体1和微动开关2,绝缘壳体1由底座11和盖体12通过卡接固连而成,底座11和盖体12均由塑胶材料注塑制成,底座11上装有磁路系统3、两个推动卡4和接触系统5,磁路系统3包括衔铁组件31、线圈32和轭铁33,轭铁33固连线圈架,线圈32和轭铁33固定在底座11一侧,衔铁组件31的中部枢接在底座11上且处于线圈32旁边,衔铁组件31上下端的中间均向外延伸一根枢接轴311,两根枢接轴311的中心轴线相重叠,一根枢接轴311插在底座11的枢接孔111上,另一个根枢接轴311与一个压块34的套接孔341相配合, 压块34的两端与底座11固连。衔铁组件31上的衔铁与轭铁33配合动作。
所述接触系统5包括两个动簧片51、两个静簧片52,两个动簧片51的结构相同且均设有两个动触点511,两个静簧片52的结构不同,具体结构见附图2所示,但每个静簧片52上均设有两个静触点521;如图2和图3所示,所述推动卡4有两个,每个推动卡4的一端设有卡槽41,卡槽41下面的推动卡4上设有配合孔42,如图4所示,衔铁组件31的两端均设有卡接部312,卡接部312大体为圆柱体,每个卡接部312与一个推动卡4一端的卡槽41相配合且插入所述的配合孔42,每个推动卡4的另一端连接一个动簧片51的一端,动簧片51的另一端连接导电引出脚512;每个动簧片51另一端连接的导电引出脚512结构不同,具体详见附图2。
从上述的结构可以看出,接触系统5设有两组相对应的动触点511、静触点521,衔铁组件31的两端各通过一个卡接部312连接一个推动卡4,并通过两个推动卡4同时驱动接触系统5上的两组动触点511、静触点521相互接合或相互分离;对电路起着接通和切断作用。
如图5和图6所示,底座11在靠近衔铁组件31一端处设有一个容纳微动开关2的装配区112,微动开关2壳体抵接在所述装配区112底部并通过该装配区112进行定位,所述装配区112的底部设有两根定位柱1a,微动开关2安装于装配区112时,每根所述定位柱1a插入微动开关2上的一个安装孔21;每根所述定位柱1a包括一个圆柱体,圆柱体外周面沿其径向间隔设有多个定位凸部11a,每个所述定位凸部11a为长条形且沿圆柱体的轴向分布。这样更方便定位柱1a插入微动开关2上的安装孔21并能确保配合精度。所述装配区112的底部在其中一根定位柱1a的旁边设有一根限制微动开关2壳体移位限位柱1b。通过限位柱1b可以防止微动开关2翘起翻转移位。
如图4所示,盖体12固连在底座11上时,盖体12压住微动开关2壳体;具体为:所述盖体12的内侧面设有一限位筋121,盖体12固连在底座11上时,限位筋121压住微动开关2壳体。
如图6至8所示,微动开关2的触动簧片22靠近衔铁组件31设置,衔铁组件31一端向盖体12一侧延伸一压杆313,所述压杆313与两根所述定位柱1a相互平行;衔铁组件31转动时,压杆313压住微动开关2触动簧片22或放松微动开关2触动簧片22。
如图1和图8所示,所述微动开关2的三个导电插接端子23弯折90°然后从盖体12穿出。
进一步结合图2、图7、图9所示,微动开关2壳体靠近衔铁组件31的一侧部分悬 空,微动开关2壳体悬空的下面空间给衔铁组件31和推动卡4的移动让位,所述微动开关2壳体底面离底座11底面的距离大于推动卡4与衔铁组件31连接的一端的上表面离底座11底面的距离,使得推动卡4一端移位不与微动开关2相干涉;所述装配区112底部为底座11上的一个凸块113的上端面构成,凸块113靠近衔铁组件31一侧为阶梯状。这样可更好给衔铁组件31和推动卡4移动让位,使整体结构更为紧凑。
所述衔铁组件31一端先向远离微动开关2一侧延伸一个支撑部314,所述压杆313设置在所述支撑部314远离微动开关2的一端上。这样可使得微动开关2布置的更靠近衔铁组件31,使得结构更为紧凑。
本实施例衔铁组件31逆时针转动时,接触系统5上的两组动触点511和静触点521相互分离;压杆313压住微动开关2触动簧片22使得微动开关2动作,微动开关2通过导电插接端子23向外部传送其一种状态;本实施例衔铁组件31顺时针转动时,接触系统5上的两组动触点511和静触点521相互接合,压杆313放松微动开关2触动簧片22,微动开关2复位不动作,微动开关2也通过导电插接端子23向外部传送其另一种状态;这样通过判断微动开关的状态就能够方便判断接触器的工作状态。
如图10至图13所示,一种带有微动开关的磁保持继电器,其与上述实施例不同的是:所述微动开关2上设置两个导电插接端子23,微动开关2的两个导电插接端子23弯折90°然后从底座11的底部穿出。为了能使用现有的微动开关,降低成本,又使微动开关2的两个导电插接端子23能够从底座11底部穿出,两个导电插接端子23上固连一个端子延长件6,该端子延长件6包括一个工字架61,工字架61的两端为绝缘体,工字架61的两端间隔穿有两根导电延伸引脚62,微动开关2的两个导电插接端子23间隔插在工字架61的一端上,微动开关2的每个导电插接端子23与一根导电延伸引脚62相接触;
如图12所示,所述底座11在所述装配区112的底部设有一个通孔1c,通孔1c贯穿底座11的底部,所述工字架61嵌在通孔1c中,两根所述导电延伸引脚62的一端穿出底座11。
以上仅是本公开两个较佳的实施例,本领域的技术人员按权利要求作等同的改变都落入本案的保护范围。

Claims (11)

  1. 一种带有微动开关的磁保持继电器,包括绝缘壳体和微动开关,绝缘壳体由底座和盖体固连而成,底座上装有磁路系统、推动卡和接触系统,磁路系统包括衔铁组件,衔铁组件的中部枢接在底座上,接触系统包括动触点和静触点,衔铁组件连接推动卡并通过推动卡驱动接触系统的动触点使得动触点与静触点接合或分离,其中:
    底座在靠近衔铁组件一端处设有一个容纳微动开关的装配区,微动开关壳体抵接在所述装配区底部并通过该装配区进行定位,微动开关壳体靠近衔铁组件的一侧部分悬空,微动开关壳体悬空的下面空间给衔铁组件和/或推动卡的移动让位,盖体固连在底座上时,盖体压住微动开关壳体;
    衔铁组件一端向盖体一侧延伸一压杆,衔铁组件转动时,压杆压住微动开关触动簧片或放松微动开关触动簧片。
  2. 根据权利要求1所述的一种带有微动开关的磁保持继电器,其中:所述装配区的底部设有两根定位柱,微动开关安装于装配区时,每根所述定位柱插入微动开关上的一个安装孔;两根所述定位柱与所述压杆相互平行。
  3. 根据权利要求2所述的一种带有微动开关的磁保持继电器,其中:所述定位柱包括一个圆柱体,圆柱体外周面沿其径向间隔设有多个定位凸部;每个所述定位凸部为长条形且沿圆柱体的轴向分布。
  4. 根据权利要求2所述的一种带有微动开关的磁保持继电器,其中:所述装配区的底部在其中一根定位柱的旁边设有一根限制微动开关壳体移位的限位柱。
  5. 根据权利要求1所述的一种带有微动开关的磁保持继电器,其中:所述微动开关壳体底面离底座底面的距离大于推动卡与衔铁组件连接的一端的上表面离底座底面的距离,使得推动卡一端移位不与微动开关相干涉。
  6. 根据权利要求1所述的一种带有微动开关的磁保持继电器,其中:所述装配区的底部为底座上的一个凸块的上端面构成,凸块靠近衔铁组件一侧为阶梯状。
  7. 根据权利要求1所述的一种带有微动开关的磁保持继电器,其中:所述盖体的内侧面设有一限位筋,盖体固连在底座上时,限位筋压住微动开关壳体。
  8. 根据权利要求1所述的一种带有微动开关的磁保持继电器,其中:所述微动开关的多个导电插接端子弯折然后从盖体穿出或从底座的底部穿出。
  9. 根据权利要求8所述的一种带有微动开关的磁保持继电器,其中:所述微动开关的 多个导电插接端子弯折然后从底座的底部穿出时,导电插接端子上固连一个端子延长件,该端子延长件包括一个工字架,工字架的两端为绝缘体,工字架的两端间隔穿有多根导电延伸引脚,微动开关的多个导电插接端子间隔插在工字架的一端上,微动开关的每个导电插接端子与一根导电延伸引脚相接触;
    所述底座在所述装配区的底部设有一个通孔,通孔贯穿底座的底部,所述工字架嵌在通孔中,多根所述导电延伸引脚的一端穿出底座。
  10. 根据权利要求1所述的一种带有微动开关的磁保持继电器,其中:所述接触系统包括两个动簧片、两个静簧片,每个动簧片上设有所述动触点,每个静簧片上设有所述静触点,所述推动卡有两个,每个推动卡的一端设有卡槽,卡槽下面的推动卡上设有配合孔,衔铁组件的两端均设有卡接部,每个卡接部与一个推动卡一端的卡槽相配合且插入所述的配合孔,每个推动卡的另一端连接一个动簧片的一端,动簧片的另一端连接导电引出脚。
  11. 根据权利要求1至10任一项所述的一种带有微动开关的磁保持继电器,其中:所述衔铁组件一端先向远离微动开关一侧延伸一个支撑部,所述压杆设置在所述支撑部远离微动开关的一端上。
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