WO2021068806A1 - 加热不燃烧发烟体的制备方法及其制品 - Google Patents

加热不燃烧发烟体的制备方法及其制品 Download PDF

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Publication number
WO2021068806A1
WO2021068806A1 PCT/CN2020/118941 CN2020118941W WO2021068806A1 WO 2021068806 A1 WO2021068806 A1 WO 2021068806A1 CN 2020118941 W CN2020118941 W CN 2020118941W WO 2021068806 A1 WO2021068806 A1 WO 2021068806A1
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Prior art keywords
smoking
paste
capsule
heating
hollow tube
Prior art date
Application number
PCT/CN2020/118941
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English (en)
French (fr)
Inventor
许智雄
Original Assignee
科巴特(深圳)生活科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910965220.0A external-priority patent/CN110652041A/zh
Application filed by 科巴特(深圳)生活科技有限公司 filed Critical 科巴特(深圳)生活科技有限公司
Priority to EP20874425.0A priority Critical patent/EP4042890A4/en
Priority to JP2022518318A priority patent/JP7315147B2/ja
Priority to US17/642,022 priority patent/US20240041098A1/en
Priority to CN202080053459.1A priority patent/CN115003173A/zh
Publication of WO2021068806A1 publication Critical patent/WO2021068806A1/zh
Priority to JP2023109031A priority patent/JP2023123776A/ja

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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01—Making cigarettes for simulated smoking devices
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10—Chemical features of tobacco products or tobacco substitutes
    • A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18—Treatment of tobacco products or tobacco substitutes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18—Treatment of tobacco products or tobacco substitutes
    • A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/281—Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed
    • A24B15/283—Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed by encapsulation of the chemical substances
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18—Treatment of tobacco products or tobacco substitutes
    • A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/287—Treatment of tobacco products or tobacco substitutes by chemical substances by inorganic substances only
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00—Cigars; Cigarettes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00—Cigars; Cigarettes
    • A24D1/04—Cigars; Cigarettes with mouthpieces or filter-tips
    • A24D1/045—Cigars; Cigarettes with mouthpieces or filter-tips with smoke filter means
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00—Cigars; Cigarettes
    • A24D1/20—Cigarettes specially adapted for simulated smoking devices

Definitions

  • the present invention relates to the technical field of heat-not-burn non-smoke and tobacco products, in particular to a method for preparing heat-not-burn smoker and its products.
  • the existing smoke generators are usually in the form of filaments, flakes or granules, and manual filling is usually required when filling the smoke tube, which is inconvenient to operate and the filling amount is not easy to control. Even if it is converted to mechanized operation, it is more difficult to control the filling operation. The automatic machinery will be very complicated. Moreover, the filling operation is not easy to control, and the filling amount is difficult to be consistent.
  • the present invention provides a method for preparing a heat-not-burn smoking body, which is characterized in that it comprises the following steps:
  • the paste After heating and aging by a microwave heating device or a high-frequency heating device, the paste is heated and expanded to obtain a semi-finished smoking body;
  • the semi-finished smoking body is subjected to a drying step, so that the sludge forms a loose pore structure with a porosity of 40-75% in the hollow tube body and is integrally formed with the hollow tube body. After drying, the smoke body moisture The content is between 5-10%; and
  • a filter is arranged at the other end of the hollow tube body to make a smoking body that will not burn if heated.
  • the sludge occupies 10%-100% of the length of the hollow tube body.
  • the heating power provided by the microwave heating device is 1KW-100KW
  • the heating temperature provided by the microwave heating device is 30-80°C
  • the heating time provided by the microwave heating device is 30-180 minutes.
  • the heating frequency provided by the high-frequency heating device is 1-30 MHz
  • the heating temperature provided by the high-frequency heating device is 30-80°C
  • the heating time provided by the high-frequency heating device is 30-180. minute.
  • the high-frequency heating device or the heating process of the high-frequency heating device is performed in a vacuum state.
  • the baking temperature for the drying step of the semi-finished smoking body is 40-80°C, and the drying time is 100-400 minutes.
  • the paste contains 30-80 parts by weight of smoking raw materials, 5-10 parts by weight of tobacco flavors, 5-20 parts by weight of tobacco extract, 5-50 parts by weight of smoking aids, 0.01-5 parts by weight Binder, 0.01-1 parts by weight of expanding agent, 10-60 parts by weight of water.
  • the smoking material undergoes a pulverization process in advance, so that the powder particle size of the smoking material is 40-200 mesh.
  • a capsule support and a capsule are loaded in sequence.
  • the capsule support is arranged along the center line of the paste and is in contact with the paste.
  • the capsule is filled with fragrance, one end is in contact with the capsule support, and the other One end touches the filter tip.
  • the capsule support body is a roll-shaped column formed by winding a sheet material, a plurality of layers are formed during the sheet material winding process, and there are gaps between the layers, and the diameter of the capsule support body is smaller than that of the The inner diameter of the hollow tube.
  • the hollow filter cotton and the capsule are sequentially loaded, the hollow filter cotton is arranged along the center line of the paste mud and is in contact with the paste mud, and the hollow filter cotton, the capsule and the filter tip are sequentially loaded, the capsule Spices are contained inside, and the inner diameter of the hollow filter cotton is smaller than the outer diameter of the capsule, so that the capsule is fixed between the hollow filter cotton and the filter tip.
  • the smoking raw material is one or more herbal raw materials, Chinese herbal medicines, herbal raw materials extracts, tobacco raw materials or tobacco raw materials extracts or selected from herbal raw materials, Chinese herbal medicines, herbal raw materials extracts, tobacco raw materials, Any combination of tobacco raw material extracts.
  • the herbal raw material and herbal raw material extract are selected from tea, lotus leaf, mint, licorice, clove, gynostemma, ginkgo biloba, guava, wolfberry, mulberry leaf, perilla, jasmine, buckwheat tea, dandelion tea, Houttuynia cordata, dried lemon, apple, banana, dried orange, pineapple, mango, cantaloupe, egg fruit, chrysanthemum, star anise, osmanthus, mulberry leaf, bay leaf, perilla, yellow orange, angelica, grass fruit, tangerine peel, lavender , Hawthorn, rose, jasmine, honeysuckle, tartary buckwheat tea, chestnut, roselle, lily, ling vanilla, Gan Song, chicken bone, wood incense, sandalwood, agarwood, one mouthful, coffee, blueberry, strawberry, hazelnut, One or more combinations of rosemary, citronella, queensland fruit,
  • the Chinese herbal medicine is selected from raw rehmannia, rehmannia, angelica, cassia, dandelion, apocynum, jujube, medlar, fritillaria, panax notoginseng, stigma, borneol, menthol, saffron, poria, kudzu root, odorifera, One or more combinations of Lingxiang, Perilla Leaf, Bupleurum, Isatis Root, Astragalus, Prunella, Ginseng, White Peony, Gastrodia, Schisandra, Chrysanthemum, Plantain.
  • the tobacco raw material comprises tobacco leaves and tobacco stems.
  • the tobacco raw material extract is selected from Colombia tobacco extract, burley tobacco extract, Greek tobacco extract, Yunyan extract, American tobacco extract, Virginia tobacco extract, sun-cured tobacco extract, tamarind extract , Oriental tobacco extract, nicotine, one or more combinations of nicotine salt.
  • the smoking aid is selected from propylene glycol, glycerol, triethylene glycol diacetate, triacetin, triethyl citrate, isopropyl myristate, methyl stearate, One or more combinations of glyceryl monocaprylate. It is preferably selected from one or a combination of propylene glycol and glycerol.
  • the tobacco flavor is selected from peppermint oil, menthol, rose flower oil, pandan extract, chocolate lining flavor, cocoa extract, cinnamyl cinnamate, star anise oil, glycerin, One or more combinations of white lemon oil, agarwood oil, ethyl maltol, MCP, 2. acetylpyrazine, 2.3.3-trimethylpyrazine, and cinnamon leaf oil.
  • the binder is selected from one or more combinations of gelatin, xanthan gum, corn starch, cold sky flour, pectin, konjac flour, carrageenan, and microcrystalline cellulose.
  • the bulking agent is selected from one or more combinations of carboxymethyl cellulose sodium salt, carboxyethyl cellulose sodium salt, and microcrystalline cellulose.
  • the paste contains 30-80 parts by weight of smoking raw materials, 5-50 parts by weight of smoking aids, 3-10 parts by weight of tobacco flavors, 0.01-5 parts by weight of binder, and 0.01-1 parts by weight Expanding agent and 10-60 parts by weight of water.
  • the heating power provided by the microwave heating device is 10KW-20KW, the heating temperature is 45-60°C, and the heating time is 30-80 minutes.
  • the heating frequency provided by the high-frequency heating device is 5-15 MHz, the heating temperature is 45-60°C, and the heating time is 30-80 minutes.
  • the drying device used is a low-temperature oven, the temperature during drying is 40-80°C, and the drying time is 100-400 minutes.
  • the drying temperature of the drying device is 50-60°C, and the drying time is 180-280 minutes.
  • the plaster and the inner wall of the hollow tube body are glued into a loose columnar body with a porosity of 40-75%.
  • the moisture content of the formed smoke body is 5-10% by weight
  • the plaster and the inner wall of the hollow tube body are bonded into a loose columnar body with a porosity of 40-75%
  • the capsule support body is a roll-shaped column formed by winding a sheet material, a plurality of layers are formed during the sheet material winding process, and there are gaps between the layers, and the diameter of the capsule support body is smaller than that of the The inner diameter of the hollow tube.
  • the material of the capsule support is paper, a high-temperature resistant film, aluminum foil, tin foil or polylactic acid material, a fluffy structure with a spiral cross-section, and the diameter of the capsule support It is 1-9mm, the length is 3-30mm, and the gap is 0.1-1.5mm.
  • the capsule support is a hollow filter cotton.
  • the inner diameter of the hollow filter cotton is smaller than the outer diameter of the capsule.
  • the capsule is a spherical fragile capsule containing liquid flavor inside, and the spherical fragile capsule has a diameter of 2.0-5.0 mm.
  • the capsule includes a capsule film and a surface layer formed on the surface of the capsule film, the surface layer of the capsule is a sealing treatment layer, and the sealing treatment layer is used to prevent volatilization of fragrance and maintain the durability of the fragrance.
  • a plasticizing part is provided between the paste and the capsule supporting body, one end of the plasticizing part is connected with the paste and the other end is connected with the capsule supporting body to fix the capsule.
  • the material of the plastic resin part is a cylindrical substrate processed from silica gel, high-temperature plastic or degradable polylactic acid PLA, and the outer edge of the cylindrical body is bonded with the inner wall of the hollow tube body.
  • the plastic resin part has a plurality of gas channels, and the gas channels may be a plurality of circular, square channels, or a single star-shaped channel.
  • the ratio of the area of the cross-sectional circle of the plastic resin part of the gas channel is 1:2 to 1:10.
  • the ratio of the area of the cross-sectional circle of the gas channel in the plastic resin part is 1:3.
  • the herbal raw material contains tobacco leaves, tobacco stem components, nicotine or nicotine salts.
  • the herbal raw material or Chinese medicinal herb is added with one or a combination of ingredients such as goose, asarum, cocklebur, wild chrysanthemum, menthol, mint leaves, and borneol.
  • one or a combination of Stemona, almond, Morus alba, Platycodon, Fritillaria, Houttuynia cordata, Forsythia suspensa, Loquat leaves, etc. are added to the herbal raw material or Chinese herbal medicine.
  • one or a combination of orange, gardenia, licorice, luo han guo, scallops, etc. is added to the herbal raw material or Chinese medicinal herb.
  • loquat leaves Luo Han Guo, honeysuckle, Poria, Pterocarpus platycoides, platycodon, mint, licorice, dandelion, etc. are added to the herbal raw materials or Chinese herbal medicines.
  • one or a combination of houttuynia cordata, earthworm, Polygala tenuifolia, Huoxiang, licorice, etc. is added to the herbal raw material or Chinese medicinal herb, or Pseudoginsenopsis, peppermint, earthworm, houttuynia cordata, Polygala tenuifolia, small One or a combination of soda, tea, etc., or one or a combination of green tea, mint, ageratum, licorice, etc., or one of tea, honeysuckle, chrysanthemum, mugwort, perilla, lotus leaf, Luo Han Guo, etc.
  • the smoking body that cannot be burned by heating further comprises a layer of label paper pasted on the outside of the hollow tube.
  • the label paper is coated with food-grade quick-drying glue to connect the smoking body, the capsule support body, and the filter body containing the capsules together.
  • the label paper includes an impermeable base paper and an ink layer.
  • the impermeable base paper is difficult to absorb moisture, preventing the water-absorbing material in the smoker from absorbing moisture from the air through the hollow tube and the label paper, thereby making the smoker Change tide.
  • the label paper is an impermeable base paper
  • the weight per square meter of the impermeable base paper is 20-60 g/m2
  • the ink is a food-grade ink
  • the weight per square meter of the impermeable base paper is 25-45 grams/square meter.
  • the product made by the heat-not-burn smoker preparation method of the present invention has at least the following advantages:
  • microwave or high-frequency heating Via microwave or high-frequency heating, the use of microwave or high-frequency has strong penetrating ability to heat the fuming paste inside and outside at the same time, and the heating time is short to achieve the uniform heating effect without any heat conduction.
  • the smoking paste is mellowed to eliminate the peculiar smell of the smoking paste to make its taste softer.
  • the smoking paste is baked and molded together with the tube body to produce smoke.
  • the body has a loose pore structure, has a suitable suction resistance, and is suitable for heating appliances to be easily inserted into the smoking body, which enhances the user experience.
  • microwave or high-frequency heating has a good sterilization effect.
  • microwave or high-frequency heating equipment has a small footprint and simple operation, which not only reduces the overall preparation cost, but also avoids the high temperature of the environment, has no pollution, saves energy, and the products are not easy to deteriorate and mold, which is beneficial for long-term storage.
  • the smoking resistance of the heating non-burning non-smoke or tobacco products is between 0.75-1.5Kpa, which is basically the same as the smoking resistance of traditional lit cigarettes, so as to obtain a good smoking effect.
  • the heating non-burning non-smoke or tobacco products are heated by 200-300° for smoking, heated at 200-300°, the herbal raw materials, Chinese herbal medicine or tobacco raw materials will not decompose and are good for physical and mental health. Harmful substances such as tar will be produced.
  • the temperature of the aerosol generated by the heater is low, and it will not burn the mouth of consumers.
  • the liquid flavor in the capsule can affect the smoking body.
  • the generated aerosol aroma is supplemented to form a pleasant aerosol.
  • the smoker of the present invention is provided with a non-permeable label paper outside of the smoker, which can prevent the smoker from absorbing moisture in the air and become damp.
  • the overall appearance will not cause bacteria or breeding on the surface of the smoker due to the dampness of the smoker. mold.
  • Fig. 1 is a schematic diagram of the structure of an extrusion-injected smoking pipe body in a method for preparing a heat-not-burn smoking body according to an embodiment of the invention.
  • Fig. 2 is a process flow chart of the preparation method of the non-combustion smoking pipe of the present invention.
  • Fig. 3 is a semi-finished product of the heat-not-burn smoking body obtained by the preparation method of Fig. 2.
  • Fig. 4 is a finished product of the heat-not-burn smoking body obtained by the preparation method of Fig. 2.
  • Fig. 5 is a schematic diagram of an embodiment of a smoking body of the present invention that can be heated or not burnt.
  • Fig. 6 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated otherwise.
  • Fig. 7 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated otherwise.
  • Fig. 8 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated without burning.
  • 9 to 12 are schematic diagrams of different embodiments of the plasticizing part of the smoking body that is heated or not burnt according to the present invention.
  • Fig. 13 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated without being burnt.
  • FIG. 1 is a schematic diagram of the structure of the extrusion-injected smoking pipe body 10 of a method for preparing a heat-not-burn smoking body according to an embodiment of the present invention.
  • Fig. 2 is a process flow chart of the preparation method of the non-combustion smoking pipe of the present invention.
  • Fig. 3 is a semi-finished product of the heat-not-burn smoking body obtained by the preparation method of Fig. 2.
  • the method for preparing a heat-not-burn smoking body according to an embodiment of the present invention mainly includes the following steps:
  • Step S10 first, provide a hollow tube body 10, a smoking material, a smoking aid and water;
  • Step S20 mixing the smoking raw materials, smoking aids and water into a paste 11;
  • step S30 one end of the hollow tube body 10 is inserted into a thimble 20, and the other end of the hollow tube body 10 is squeezed into the hollow tube body 10 with the paste 11, wherein the thimble 20 is a cylindrical body.
  • the sludge 11 occupies 10%-100% of the total length of the hollow tube body in the length of the tube body;
  • Step S40 draw out the thimble 20;
  • Step S50 After heating by a microwave heating device or a high-frequency heating device, the paste slurry 11 is heated and expanded to obtain a semi-finished smoking body;
  • Step S60 The semi-finished smoking body is subjected to a drying step, so that the paste 11 forms a loose pore structure with a porosity of 40-75% in the hollow tube body, and the paste 11 sticks to the hollow tube body 10 through expansion
  • the inner wall of the tube is integrated with the hollow tube body 10;
  • Step S70 Finally, a filter 12 is set at the other end of the hollow tube body 10 to form a smoking body that will not burn if heated.
  • the hollow tube body 10 of the present invention may be a rigid paper tube, an aluminum foil paper tube, a tin foil paper tube, or a high temperature resistant plastic tube or a high temperature resistant silicone tube, which provides the present invention
  • the hardness required for the embodiment As shown in Figure 1, this embodiment takes a hard paper tube as an example, which can be purchased directly from a paper tube factory.
  • the raw material of the hard paper tube is first cut into a hollow tube body 10 of a predetermined length.
  • the length of the hollow tube body 10 is 30-60mm, preferably 45mm, the wall thickness of the hollow tube body 10 is 0.2-0.5mm, preferably 0.35-0.45mm.
  • a thimble 20 of a predetermined length such as a stainless steel thimble 20 with a length of 30 mm, and a cavity 13 with a length of 10-30 mm is formed in the hollow tube body 10, preferably a cavity 13 with a length of 12-18 mm.
  • Fig. 1 shows that the thimble 20 is inserted when the hollow tube body 10 is prepared.
  • it can also be mixed with the smoking materials, smoking aids and water to form a paste 11 into the hollow tube body 10 After that, insert the thimble 20 into the hollow tube body 10, extrude the excess paste 11 out of the tube body 20, and at the same time scrape the paste 11 at the end of the mouth of the hollow tube body 11, and then pull out the thimble 20. .
  • the smoking raw material is pulverized into powder in advance, and the powder particle size is preferably 40-200 mesh. Preferably, the powder particle size is 100 mesh.
  • the paste 11 is made by mixing the powder of the smoking raw material, the smoking auxiliary, the smoking flavor, and the water according to a predetermined ratio. In other embodiments, a small proportion of binder and bulking agent can also be added.
  • the smoking raw material is one or more herbal raw materials, Chinese herbal medicines, herbal raw materials extracts, tobacco raw materials or tobacco raw materials extracts or selected from herbal raw materials, Chinese herbal medicines, herbal raw materials extracts, tobacco raw materials, Any combination of tobacco raw material extracts.
  • the herbal raw materials and herbal raw material extracts are selected from tea, lotus leaf, mint, licorice, clove, gynostemma, ginkgo biloba, guava, wolfberry, mulberry leaf, perilla, jasmine, buckwheat tea, dandelion tea, houttuynia cordata , Dried lemon, apple, banana, dried orange, pineapple, mango, cantaloupe, egg fruit, chrysanthemum, star anise, osmanthus, mulberry leaf, bay leaf, perilla, yellow orange, angelica, grass fruit, tangerine peel, lavender, hawthorn, Rose, jasmine, honeysuckle, tartary buckwheat tea, chestnut, roselle, lily, ling vanilla, pine, chicken bone, woody, sandalwood, agarwood, a mouthful, coffee, blueberry, strawberry, hazelnut, rosemary , Citronella, queensland fruit, walnuts, almonds, sum
  • the Chinese herbal medicine is selected from raw rehmannia, rehmannia, angelica, cassia seed, dandelion, apocynum, jujube, medlar, fritillaria, panax notoginseng, stigma, borneol, menthol, saffron, poria, kudzu root, dalbergia, lingxiang , Perilla leaf, Bupleurum, Radix Isatidis, Astragalus, Prunella vulgaris, Ginseng, Radix Paeoniae Alba, Gastrodia, Schisandra, Chrysanthemum, Plantain.
  • the tobacco raw materials are tobacco leaves and tobacco stems.
  • the tobacco raw material extract is selected from Colombia tobacco extract, burley tobacco extract, Greek tobacco extract, Yunyan extract, American tobacco extract, Virginia tobacco extract, sun-cured tobacco extract, tamarind extract, One or more combinations of oriental tobacco extract, nicotine, and nicotine salt.
  • the smoking aid is selected from propylene glycol, glycerol, triethylene glycol diacetate, triacetin, triethyl citrate, isopropyl myristate, methyl stearate, and glyceryl monocaprylate One or more combinations. It is preferably selected from one or a combination of propylene glycol and glycerol.
  • the tobacco flavor is selected from peppermint oil, menthol, rose flower oil, pandan extract, chocolate lining flavor, cocoa extract, cinnamyl cinnamate, star anise oil, gamma-caprolactone, white lemon oil, agarwood
  • oil ethyl maltol, MCP, 2. acetylpyrazine, 2.3.3-trimethylpyrazine, cinnamon leaf oil.
  • the binder is selected from one or more combinations of gelatin, xanthan gum, corn starch, cold sky flour, pectin, konjac flour, carrageenan, and microcrystalline cellulose.
  • the bulking agent is selected from one or more combinations of carboxymethyl cellulose sodium salt, carboxyethyl cellulose sodium salt, and microcrystalline cellulose.
  • the paste contains 30-80 parts by weight of smoking raw materials, 5-50 parts by weight of smoking aids, 3-10 parts by weight of tobacco flavors, 0.01-5 parts by weight of binders, 0.01-1 parts by weight of expanding agent and 10-60 parts by weight of water. Because the present invention uses microwave heating device or high-frequency heating device as the heating device, the water content will be more than the water content used in the prior art for heating and non-combustion, and the preferred water content is 35-60 parts by weight.
  • step S20 since more than 35 parts by weight of water is selected in this embodiment, on the one hand, the paste 11 prepared from the above-mentioned raw materials can have better fluidity, and the water content in this content range can make the components of each component more fluid. It forms a whole body like slime, which is easy to agglomerate and is relatively tightly combined. After the subsequent drying step, it will volatilize water and form fine pores. If the water content is too little, it will not be easy to squeeze the paste into a long strip. Too much water is not conducive to the solidification of the paste 11. On the other hand, in the subsequent microwave or high-frequency puffing fermentation process, a smoke body with a suitable porosity is obtained after the moisture is evaporated during low-temperature baking. In addition, during the mixing process of the mixed paste 11, mixing can be carried out appropriately, and the effect is better.
  • the hollow tube body 10 has two opposite ends. Before squeezing, insert the thimble 20 from one end of the hollow tube body 10 and place the thimble 20 in the hollow tube body 10. Between the end surface of the thimble 20 and the other end of the hollow tube body 10 is formed. Preferably, the length of the cavity is 12-18 mm.
  • the paste sludge 11 has a certain length in the hollow tube body 10, so that it can be expanded and fermented better. If it is less than 12mm, the fermentation effect is not good. If it is longer than 18mm, the paste sludge 11 needs a long drying time, which affects economic benefits. At the same time, it affects the suction resistance during use. The more optimal paste length is 12.00-15mm, which can obtain the best suction resistance.
  • the outer diameter of the thimble 20 is smaller than the inner diameter of the hollow tube body 10, and the length of the thimble 20 in the smoke tube is smaller than the length of the hollow tube body 10.
  • the slurry 11 is squeezed into the cavity of the hollow tube body 10 by means of air pressure, hydraulic pressure or mechanical pressure, until the slurry 11 is filled from the hollow tube body 10 When it is in contact with the thimble 20, the thimble 20 is then pulled out from the hollow tube body 10 to obtain the heating and non-combustible smoking semi-finished product of the present invention.
  • the mechanical method adopts a motor-screw drive injection device, and the motor-screw drive injection device includes a squeezing tube and a motor pushing piston Driven by the motor and screw, the squeeze tube is filled with paste 11.
  • the squeezing device is a dispensing tube purchased from the market, connected to the air tube through a pneumatic controller, and squeezed the fuming paste in the dispensing tube into the hollow tube body by controlling the pneumatic controller
  • the paste 11 is filled from one end of the hollow tube body 10 to the other end to contact the thimble 20, and then the thimble 20 is pulled out, and the paste 11 forms a columnar body in the hollow tube body 10.
  • microwave or high-frequency heating is used to expand the semi-finished smoking body.
  • the use of microwave or high-frequency has strong material penetrating ability to heat the inside and outside of the smoking paste 11 at the same time, and the heating time Short can achieve the effect of uniform heating, without any heat conduction process.
  • the microwave heating device used in step 50 is a microwave oven, the heating power provided by the microwave heating device is 1KW-100KW, the heating temperature provided by the microwave heating device is 30-80°C, and the heating time provided by the microwave heating device It is 30-180 minutes, preferably, the heating power provided by the microwave heating device is 10KW-20KW, the heating temperature is 45-60°C, and the heating time is 30-80 minutes.
  • the high-frequency heating device used in step 50 is a high-frequency baking furnace
  • the frequency provided by the high-frequency heating device is 1-30 MHz
  • the heating temperature provided by the high-frequency heating device is 30-80°C.
  • the heating time provided by the high-frequency heating device is 30-180 minutes.
  • the heating frequency provided by the high-frequency heating device is 5-15 MHz
  • the heating temperature is 45-60° C.
  • the heating time is 30-80 minutes.
  • the hollow tube body 10 of the cylindrical paste 11 is put into a microwave oven or a high-frequency baking furnace, and the material is expanded by the action of microwave or high frequency to form tiny pores, because the paste 11 expands both inside and outside , So that the paste 11 material sticks to the inner wall of the hollow tube body 10 and forms an integral structure with the hollow tube body 10.
  • the microwave heating device or the high-frequency heating device is used in step 50 to perform the heating process in a vacuum state.
  • the fuming paste 11 can be kept under the uniform temperature control of the microwave heating device or the high-frequency heating device. Get a good aging effect, eliminate the peculiar smell of the smoking paste and make the taste soft.
  • step S60 the semi-finished smoking body shown in FIG. 3 is expanded in step 50, and then undergoes a drying step.
  • the drying device used is a low temperature oven, the temperature during drying is 40-80°C, and the drying time is 100-400 minutes, preferably, the drying temperature of the drying device is 50-60°C , Drying time is 180-280 minutes.
  • This process is low-temperature baking. If the temperature is too high, the hardness of the paste 11 after being dried into a smoking body is too hard to be inserted into the heating device for smoking the smoking body. If the temperature is too low, the baking time will be too long , Is not conducive to production efficiency.
  • the paste 11 squeezed in the hollow tube body 10 is a semi-finished smoking body that is secondarily baked by microwave or high-frequency heating puffing and low-temperature baking drying.
  • the inside has a loose pore structure and pores. The rate is 40-75%.
  • the smoke body is soft and hard, and the hardness of the smoke body formed is such that the insertion force of the heating device is 0.8-2.0kgf.
  • the paste 11 and the inner wall of the hollow tube body 10 are integrated into a loose cylindrical body with a porosity of 40-75%.
  • the fuming body and the heating part are more closely attached, the heating is more uniform, and a better amount of smoke can be obtained.
  • the porosity of 40-75% allows the smoke generated by the smoker to be heated by the heater to pass smoothly and obtain a suitable suction resistance.
  • the suction resistance of the smoker in this embodiment is 1.0-1.5KPa .
  • the moisture content in the formed smoke body is 5-10% by weight, so that the vapor content of the smoke generated by heating by the heating device is small, and the smoke temperature is low without causing a scalding mouth.
  • the temperature during microwave or high-frequency heating puffing and low-temperature baking is not high, and does not exceed 50°C, so that the loss of tobacco flavors during the baking process is lower and the taste reduction degree is better.
  • a filter 12 is provided at the other end of the hollow tube body 10 relative to the paste 11 to obtain the smoking body of the present invention that will not burn if heated, as shown in FIG. 4.
  • the filter 12 has a sponge-like structure for filtering small particles and allowing smoke to pass smoothly
  • FIG. 5 is a schematic diagram of an embodiment of a smoking body that can be heated or not burnt according to the present invention.
  • a capsule support 14 and a capsule 15 are sequentially inserted into the cavity 13 of the hollow tube body 10, and the capsule support 14 is arranged along the center line of the paste 11 and In contact with the paste 11, the capsule 15 contains fragrance, one end contacts the capsule support 14 and the other end contacts the filter 12.
  • the capsule support body 14 is a roll-shaped column formed by winding a sheet material. During the sheet material winding process, multiple layers are formed with gaps between the layers. The diameter of the capsule support body 14 is It is smaller than the inner diameter of the hollow tube body 10.
  • the capsule support 14 is rolled from a sheet material and has a soft structure. One end of the capsule support 14 is in contact with the paste 11, and the other end is closely attached to the capsule 15 containing the fragrance, which is used to The positioning of the capsule 15 reduces the flue gas temperature at the same time.
  • the material of the capsule support 14 is paper, high temperature resistant film, aluminum foil, tin foil, or a sheet made of polylactic acid that is wound into a fluffy structure with a spiral cross section.
  • the capsule support 14 The diameter is 1-9mm, the length is 3-30mm, and the gap is 0.1-1.5mm.
  • FIG. 6 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated or not burnt.
  • the capsule support 16 is a hollow filter cotton.
  • the capsule support 16 and the capsule 15 are sequentially loaded into the capsule support 16 and the capsule 15 through the compound machine.
  • the capsule support 16 runs along the center of the paste 11
  • the thread is set in contact with the paste 11, and the inner diameter of the hollow filter cotton is smaller than the outer diameter of the capsule 15 so that the capsule 15 can be fixed between the hollow filter cotton and the filter tip 12.
  • the capsule 15 is a spherical fragile capsule containing liquid flavor inside, and the spherical fragile capsule has a diameter of 2.0-5.0 mm.
  • the capsule 15 includes a capsule film and a surface layer formed on the surface of the capsule film.
  • the surface layer of the capsule is a sealing treatment layer, and the sealing treatment layer is used to prevent the volatilization of the fragrance and maintain the durability of the fragrance.
  • FIG. 7 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated or not burnt.
  • the capsule support 16 is a hollow filter cotton, which is sequentially loaded into the capsule support 16 and the capsule 15 through the compound machine equipment.
  • the capsule support 16 extends to the center of the paste 11
  • the inner diameter of the hollow filter cotton is smaller than the outer diameter of the capsule 15, and the capsule 15 is arranged in the groove formed by the filter 12, which is more convenient for being sucked when the smoking body of the present invention is heated or not burnt.
  • the capsule 15 is crushed, the liquid fragrance in the capsule 15 overflows, and the smoke generated by the heating of the paste 11 enters the oral cavity.
  • the capsule 15 or no capsule 15 can be selectively added, and the smoking body can be made without being heated according to the consumer's choice.
  • FIG. 8 is a schematic diagram of another embodiment of a smoking body that can be heated or not burnt according to the present invention.
  • the above implementation can be combined to provide a plasticizing part 30 between the paste 11 and the capsule supporting body 14.
  • One end of the plasticizing part 30 is connected to the paste 11, and the other end is connected to the capsule supporting body 14. Connected to fix the capsule 15.
  • FIGS. 9-12 are schematic diagrams of different embodiments of the plasticizing part 30 of the smoking body that can be heated or not burnt according to the present invention.
  • the material of the plastic resin part 30 of the present invention is a cylindrical substrate processed from silica gel, high-temperature plastic or degradable polylactic acid PLA, and the outer edge of the cylindrical body is connected to the hollow tube body.
  • the inner walls of 10 are bonded together, and there are multiple gas passages in the cylinder for heating the fuming body of the present invention that would otherwise be heated, the smoke generated after the paste 11 is heated can smoothly pass through the plastic part 30 and the capsule support 14.
  • the filter 12 reaches the mouth of the user.
  • the gas channel can be a plurality of circular, square channels, or a single star-shaped channel, as shown in Figures 9 to 12, the gas channels 32, 42, 52, 62 in the plastic part 30 are round in section
  • the ratio of the areas 31, 41, 51, 61 is 1:2 to 1:10.
  • the area 31, 41, 51, 61 of the cross-sectional circle of the gas channel 32, 42, 52, 62 in the plastic part 30 The ratio is 1:3.
  • tobacco leaves are used as the main source of nicotine.
  • a small amount of tobacco leaf components can also be added to the herbal raw materials of the paste sludge 11.
  • the paste sludge 11 mainly provides nicotine components.
  • the tobacco leaves are heated by the paste sludge 11.
  • the nicotine component in the smoke is brought into the smoke, so that the smoker can obtain the satisfaction of smoking alkali component.
  • the tea is used as the carrier of the paste 11, and the ratio of the component content is different, the concentration of the tobacco leaf component is also different, so that the hair can be adjusted.
  • the concentration of nicotine in the smoke is used as the carrier of the paste 11.
  • nicotine or nicotine salt can also be added to the herbal raw material for making the paste 11, or after the paste 11 is injected into the hollow tube body 10, the nicotine or nicotine salt composition on the surface of the paste 11 can also be used. It can also provide smokers with a sense of satisfaction in obtaining the alkali component of smoking.
  • different raw material components can be added to herbal raw materials or Chinese herbal medicines.
  • marijuana users who have rhinitis symptoms can add one or a combination of geese, asarum, cocklebur, wild chrysanthemum, menthol, mint leaves, borneol, etc. to the herbal raw materials or Chinese herbs
  • Users who have cough and bronchitis symptoms can add one or a combination of Stemone, Almond, Mulberry Bark, Platycodon, Chuan Fritillary, Houttuynia Cordata, Forsythia, Loquat Leaf, etc. to the herbal raw materials or Chinese herbs.
  • users who need tonic and health care can add cordyceps and ginseng to herbal raw materials or Chinese herbal medicines, Ganoderma, Agarwood, American ginseng, velvet antler, Eucommia, Panax notoginseng, Polygonatum, etc. or a combination of ingredients; users who need medicinal and health care, can add yew, longevity flower, etc. to the herbal raw materials or Chinese herbs.
  • the combination of ingredients even if users want to quit smoking, they can add houttuynia cordata, earthworm, polygala, huoxiang, licorice, etc.
  • Pseudoginseng One or a combination of mint, earthworm, houttuynia cordata, Polygala, baking soda, tea, or one or a combination of green tea, peppermint, ageratum, licorice, or tea, honeysuckle, chrysanthemum, wormwood , Perilla, lotus leaf, Luo Han Guo, etc. or a combination thereof, or Scutellaria barbata, Dilong, Sanyu, etc. or a combination thereof.
  • FIG. 13 is a schematic diagram of another embodiment of the smoking body of the present invention that can be heated or not burnt. As shown in FIG. 8, in this embodiment, after the semi-finished products of the smoking body that can be heated or not burned in the above embodiments are made, a layer of label paper 70 can be pasted on the outside of the hollow tube body 10.
  • the label paper 70 can also be a label paper 70 with food-grade self-adhesive glue on it, and then the hollow tube body 10, the capsule support body 14, and the filter cotton 12 containing the capsule 15 are connected together. Therefore, the finished product of the smoking body of the present invention that can be heated or not burnt is obtained.
  • the label paper 70 is an impermeable base paper and an ink layer
  • the material is selected from odorless, tasteless, and non-toxic materials
  • the glue attached to the smoking body is selected from food-grade quick-drying glue or Self-adhesive glue is harmless to the human body during the suction process.
  • the weight per square meter of the impermeable base paper is 20-60 g/m2, preferably, the weight per square meter of the impermeable base paper is 25-45 g/m2
  • the ink is food grade ink.
  • the water-absorbing material in the smoker is prevented from absorbing moisture from the air through the hollow tube body and the label paper, so that the smoker becomes damp, and the smoker of the present invention is beautiful.
  • the method for preparing a smoking body that will not burn if heated and the manufactured smoking body have the following beneficial effects:
  • microwave or high-frequency heating Via microwave or high-frequency heating, the use of microwave or high-frequency has strong penetrating ability to heat the fuming paste inside and outside at the same time, and the heating time is short to achieve the uniform heating effect without any heat conduction.
  • the smoking paste is mellowed to eliminate the peculiar smell of the smoking paste to make its taste softer.
  • the smoking paste is baked and molded together with the tube body to produce smoke.
  • the body has a loose pore structure, has a suitable suction resistance, and is suitable for heating appliances to be easily inserted into the smoking body, which enhances the user experience.
  • microwave or high-frequency heating has a good sterilization effect.
  • microwave or high-frequency heating equipment has a small footprint and simple operation, which not only reduces the overall preparation cost, but also avoids the high temperature of the environment, has no pollution, saves energy, and the products are not easy to deteriorate and mold, which is beneficial for long-term storage.
  • the smoking resistance of the heating non-burning non-smoke or tobacco products is between 0.75-1.5Kpa, which is basically the same as the smoking resistance of traditional lit cigarettes, so as to obtain a good smoking effect.
  • the heating non-burning non-smoke or tobacco products are heated by 200-300° for smoking, heated at 200-300°, the herbal raw materials, Chinese herbal medicine or tobacco raw materials will not decompose and are good for physical and mental health. Harmful substances such as tar will be produced.
  • the temperature of the aerosol generated by the heater is low, and it will not burn the mouth of consumers.
  • the liquid flavor in the capsule can affect the smoking body.
  • the generated aerosol aroma is supplemented to form a pleasant aerosol.
  • the smoke body of the present invention is provided with impermeable label paper outside the body that will not be burned if heated, which can prevent the smoke body from absorbing moisture in the air and become damp. Breed bacteria or mold.

Abstract

一种加热不燃烧发烟体的制备方法及其制品，该方法包括以下步骤：提供中空管体（10）、发烟原料、发烟助剂及水；将发烟原料、发烟助剂及水混合调成膏泥（11）；将膏泥（11）通过挤压方式从中空管体（10）的一端注入中空管体（10）中；经由微波真空加热装置或高频真空加热装置加热并醇化，膏泥（11）发热膨胀后，得到发烟体半成品；将发烟体半成品进行烘干，使得膏泥（11）在中空管体（10）内形成带孔隙率为40-75％疏松孔隙的结构并与中空管体（10）一体成型，烘干后发烟体水分含量在5-10％之间；在中空管体（10）的另一端设置过滤嘴（12），制成加热不燃烧的发烟体。

Description

加热不燃烧发烟体的制备方法及其制品 技术领域
本发明涉及加热不燃烧非烟及烟草制品技术领域，具体涉及一种加热不燃烧发烟体的制备方法及其制品。
背景技术
目前加热不燃烧等新型非烟及烟草制品是大势所趋，但市面上的加热不燃烧非烟制品及烟草制品烟弹制作工艺复杂，使用较多制烟装置耗费一定的人力财力，且多数烟弹烟雾发生体采用丝状、片状或颗粒状等其他形状，在使用加热器加热抽吸时，出现抽吸阻力偏大或偏小，烟雾发烟量偏小等现象，影响抽吸效果。
现有烟雾发生体通常是丝状、片状或颗粒状，填入烟管时通常需要人工填装，操作不便，填充的量也不好控制。即便转为机械化操作，更难控制填装的操作，自动化机械将非常复杂，而且，填装操作不易控制，填充的量难以做到一致。
发明内容
有鉴于此，有必要提供一种抽吸效果好的加热不燃烧发烟体制备方法及其制品。
本发明提供一种加热不燃烧发烟体的制备方法，其特征在于，包括以下步骤:
提供中空管体、发烟原料、发烟助剂及水；
将发烟原料、发烟助剂及水混合调成膏泥；
将膏泥通过挤压方式从中空管体的一端注入中空管体中；
经由微波加热装置或高频加热装置加热并醇化，使膏泥发热膨胀后，得到发烟体半成品；
将发烟体半成品进行烘干步骤，使得膏泥在所述中空管体内形成带孔隙率为40-75％疏松孔隙结构并与所述中空管体一体成形，烘干后发烟体水分含量为5-10％之间；及
在中空管体的另一端设置过滤嘴，而制成加热不然烧的发烟体。
优选地，所述的膏泥在中空管体的长度上占管体长度的10％-100％。
优选地，所述微波加热装置提供的加热功率为1KW-100KW，所述微波加热装置提供的加热温度为30-80℃，所述微波加热装置提供的加热时间为30-180分钟。
优选地，所述高频加热装置提供的加热频率为1-30兆赫兹，所述高频加热装置提供的加热温度为30-80℃，所述高频加热装置提供的加热时间为30-180分钟。
优选地，所述高频加热装置或高频加热装置的加热过程是在真空状态下进行。
优选地，发烟体半成品进行烘干步骤的烘烤温度为40-80℃，烘干时间为100-400分钟。
优选地，所述膏泥包含30-80重量份发烟原料、5-10重量份烟用香精、5-20重量份烟草提取物、5-50重量份发烟助剂、0.01-5重量份粘合剂、0.01-1重量份膨化剂、10-60重量份水。
优选地，所述发烟原料预先经过粉碎程序，使得发烟原料的粉末粒度为40-200目。
优选地，在设置过滤嘴之前，依序装入胶囊支撑体及胶囊，所述胶囊支撑体延膏泥中心线设置并和膏泥接触，所述胶囊内装有香料，一端接触胶囊支撑体，且另一端接触过滤嘴。
优选地，所述胶囊支撑体为片材卷绕而成的卷状柱体，片材卷绕过程中形成多个层，层与层之间具有间隙，所述胶囊支撑体的直径小于所述中空管体的内径。
优选地，在设置过滤嘴之前，依序装入中空过滤棉及胶囊，所述中空过滤棉沿膏泥中心线设置并和膏泥接触，依序装入中空过滤棉、胶囊及过滤嘴，所述胶囊内装有香料，中空过滤棉的内径小于胶囊的外径，使得胶囊固定在中空过滤棉和过滤嘴之间。
优选地，所述发烟原料是一种或多种的本草原料、中草药、本草原料提取物、烟草原料或烟草原料提取物或者选自于本草原料、中药材、本草原料提取物、烟草原料、烟草原料提取物的任意组合。
优选地，所述本草原料和本草原料提取物是选自茶叶、荷叶、薄荷、甘草、丁香、绞股蓝、银杏叶、番石榴、枸杞、桑叶、紫苏、茉莉花、荞麦茶、蒲公英茶、鱼腥草、柠檬 干、苹果、香蕉、橙子干、凤梨、芒果、哈密瓜、鸡蛋果、菊花、八角茴香、桂花、桑叶、香叶、紫苏、黄橘子、白芷、草果、陈皮、薰衣草、山楂、玫瑰花、茉莉花、金银花、苦荞茶、栗子、洛神花、百合、灵香草、甘松、鸡骨草、木香、檀香、沉香、一口盅、咖啡、蓝莓、草莓、榛子、迭迷香、香茅草、昆士兰果、核桃、杏仁、漆树实、巴西果、可可豆、肉豆蔻、槟榔、木桨、植物纤维中的一种或多种组合。
优选地，所述中草药是选自生地、熟地、当归、决明子、蒲公英、罗布麻、枣子、枸杞、川贝母、三七、胖大海、冰片、薄荷脑、藏红花、茯苓、葛根、降香、零陵香、紫苏叶、柴胡、板蓝根、黄芪、夏枯草、人参、白芍、天麻、五味子、菊花、车前草的一种或多种组合。
优选地，所述烟草原料包含烟叶、烟梗。
优选地，烟草原料提取物是选自津巴布韦烟草提取物、白肋烟提取物、希腊烟提取物、云烟浸膏、美国烟草提取物，弗吉尼亚烟草提取物、晒红烟提取物、酸角浸膏、香料烟提取物、烟碱、烟碱盐的一种或多种组合。
优选地，所述发烟助剂是选自丙二醇、丙三醇、三甘醇二乙酸酯、三醋酸甘油酯、柠檬酸三乙酯、肉豆蔻酸异丙酯、硬脂酸甲酯、单辛酸甘油酯的一种或多种组合。优选的是选自丙二醇、丙三醇一种或两种组合。
优选地，所述烟用香料是选自薄荷油、薄荷脑、玫瑰花油、香兰浸膏、巧克力里料香精、可可提取物、桂酸桂酯、八角茴香油、丙位辛内酯、白柠檬油、沉香油、乙基麦芽酚、MCP、2.乙酰基吡嗪、2.3.3-三甲基吡嗪、肉桂叶油的一种或多种组合。
优选地，所述黏合剂是选自明胶、黄原胶、玉米淀粉、寒天粉、果胶、魔芋粉、卡拉胶、微晶纤维素的一种或多种组合。
优选地，所述膨化剂是选自羧甲基纤维素钠盐、羧乙基纤维素钠盐、微晶纤维素的一种或多种组合。
优选地，所述膏泥中包含30-80重量份发烟原料、5-50重量份发烟助剂、3-10重量份烟用香料、0.01-5重量份黏合剂、0.01-1重量份膨化剂和10-60重量份水。
优选地，所述微波加热装置提供的加热功率为10KW-20KW、加热温度为45-60℃、加热时间为30-80分钟。
优选地，所述高频加热装置提供的加热频率为5-15兆赫兹、加热温度为45-60℃、加热时间为30-80分钟。
优选地，所述烘干步骤，采用的烘干装置为低温烤箱，烘干时的温度为40-80℃，烘干时间为100-400分钟。
优选地，所述烘干装置的烘干温度为50-60℃、烘干时间为180-280分钟。
优选地，所述膏泥与中空管体的内壁粘成一体的孔隙率为40-75％的疏松柱状体。
优选地，所述形成的发烟体内水分重量含量为5-10％
优选地，所述膏泥与中空管体的内壁粘成一体的孔隙率为40-75％的疏松柱状体
优选地，所述胶囊支撑体为片材卷绕而成的卷状柱体，片材卷绕过程中形成多个层，层与层之间具有间隙，所述胶囊支撑体的直径小于所述中空管体的内径。
优选地，所述胶囊支撑体的材料为纸张、耐高温薄膜、铝箔纸、锡箔纸或聚乳酸材质的薄片卷绕而成的截面呈螺旋状的蓬松结构体，所述胶囊支撑体的直径大小为1-9mm，长度为3-30mm，间隙为0.1-1.5mm。
优选地，所述胶囊支撑体为一中空过滤棉。
优选地，所述中空过滤棉的内径小于胶囊的外径。
优选地，所述胶囊为内部含有液体香料的球状脆性胶囊，所述球状脆性胶囊直径为2.0-5.0mm。
优选地，所述胶囊包括胶囊膜和形成于胶囊膜表面的表层，所述胶囊表层为密封处理层，所述密封处理层用于防止香料的挥发，保持香料的持久性。
优选地，在膏泥和胶囊支撑体之间设置塑脂部，塑脂部一端连接膏泥，另一端与胶囊支撑体相连，以固定胶囊。
优选地，所述塑脂部的材料是由硅胶、高温塑料或可降解的聚乳酸PLA加工而成的圆柱体基材，圆柱体的外缘与中空管体的内壁相黏合。
优选地，所述塑脂部具有多个气体通道，所述气体通道可以是多个圆形、方形通道，或是单一的星形通道。
优选地，所述气体通道在塑脂部的剖面圆的面积所占的比例为1:2至1:10。
优选地，所述气体通道在塑脂部的剖面圆的面积所占的比例为1:3。
优选地，所述本草原料包含烟叶、烟梗组份、烟碱或烟碱盐。
优选地，所述本草原料或中药草中加入鹅不食草、细辛、苍耳子、野菊花、薄荷脑、薄荷叶、冰片等其中一种或其组合成份。
优选地，所述本草原料或中药草中加入百部、杏仁、桑白皮、桔梗、川贝母、鱼腥草、连翘、枇杷叶等其中一种或其组合成份。
优选地，所述本草原料或中药草中加入橘红、栀子、甘草、罗汉果、胖大海等其中一种或其组合成份。
优选地，所述本草原料或中药草中加入枇杷叶、罗汉果、金银花、茯苓、胖大海、桔梗、薄荷、甘草、蒲公英等其中一种或其组合成份。
优选地，所述本草原料或中药草中加入鱼腥草、地龙、远志、藿香、甘草等其中一种或其组合成份，或太子参、薄荷、地龙、鱼腥草、远志、小苏打、茶叶等其中一种或其组合成份，或绿茶、薄荷、藿香、甘草等其中一种或其组合成份，或茶叶、金银花、菊花、艾叶、紫苏、荷叶、罗汉果等其中一种或其组合成份，或半枝莲、地龙、地榆等其中一种或其组合成份，或虫草，人参，灵芝，沉香，西洋参，鹿茸，杜仲，三七，黄精等其中一种或其组合成份，或红豆杉，长寿花等其中一种或其组合成份。
优选地，所述加热不然烧的发烟体另包含一层标签纸黏贴于中空管体外。
优选地，所述标签纸涂上食品级快干胶水，把发烟体、胶囊支撑体、装有胶囊的过滤体连接在一起。
优选地，所述标签纸包含有防渗透原纸和油墨层，防渗透原纸很难吸收水分，防止发烟体内的吸水材料通过中空管体及标签纸从空气中吸收水分，从而使发烟体变潮。
优选地，所述标签纸为防渗透原纸，防渗透原纸每平方米的克重为20-60克/㎡，油 墨为食品级油墨。
优选地，防渗透原纸每平方米的克重为25-45克/㎡。
与现有技术相比，经由本发明的加热不燃烧发烟体的制备方法所制成的制品至少具有以下优点：
1.经由微波或高频加热方式，利用微波或高频对物质穿透能力强的特征能使发烟膏泥内外同时加热，加热时间短就能达到加热均匀的效果，而不需要任何的热传导过程，在真空加热的状态下，对发烟膏泥进行醇化，消除发烟膏泥的异味使其味道柔和，且该方法通过发烟膏泥与管体一起烘烤成型，制出的发烟体具有疏松孔隙结构，具有适宜抽吸阻力，且适于加热器具轻松插入发烟体中，增强用户使用体验感，此外，微波或高频加热有具有良好的杀菌效果。
2.采用微波或高频加热设备占地面积小，操作简单，不仅降低整体制备成本，也避免了环境高温并具有无污染、节约能源、制品不易变质发霉利于长期储存。
3.获取良好的抽烟吸阻。本加热不燃烧非烟或烟草制品的抽吸阻力在0.75-1.5Kpa之间，与传统点燃的香烟吸阻基本一致，从而获取良好的抽吸效果。
4.本加热不燃烧非烟或烟草制品通过加热200-300°进行抽吸，在200-300°温度加热，本草原料，中草药或是烟草原料不会发生分解且有益身心健康，加热过程中不会产生焦油等有害物质。
5.由于发烟体内部水分较低，5-10％的比例，所以经加热器加热产生的气溶胶温度较低，不会烫到消费者嘴巴，同时胶囊里的液体香料可对发烟体产生的气溶胶香气进行补充，形成令人愉悦的气溶胶。
6.本发明加热不然烧的发烟体外设有防渗透的标签纸，可防止发烟体吸收空气中水分变潮，整体美观、不会因发烟体变潮而在烟体表面孳生细菌或发霉。
附图说明
为了更清楚地说明本实用新型实施例或现有技术中的技术方案，下面将对实施例中所 需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明实施例的一种加热不燃烧发烟体的制备方法的挤压注入发烟管体的结构示意。
图2为本发明不燃烧发烟管的制备方法工序流程图。
图3为图2的制备方法下得到的加热不燃烧发烟体的半成品。
图4为图2的制备方法下得到的加热不燃烧发烟体的成品。
图5是本发明加热不然烧的发烟体的一个实施例示意图。
图6是本发明加热不然烧的发烟体的另一个实施例示意图。
图7是本发明加热不然烧的发烟体的另一个实施例示意图。
图8是本发明加热不然烧的发烟体的另一个实施例示意图。
图9至图12是本发明加热不然烧的发烟体的塑脂部不同实施例的示意图。
图13是本发明加热不然烧的发烟体的另一个实施例示意图。
具体实施方式
以下将结合具体实施例和附图对本发明进行详细说明，如图1至图13所示。
请参考图1至图3，图1为本发明实施例的一种加热不燃烧发烟体的制备方法的挤压注入发烟管体10的结构示意。图2为本发明不燃烧发烟管的制备方法工序流程图。图3为图2的制备方法下得到的加热不燃烧发烟体的半成品。本发明实施例的一种加热不燃烧发烟体的制备方法，主要包括以下步骤：
步骤S10，首先，提供中空管体10、发烟原料、发烟助剂及水；
步骤S20，将发烟原料、发烟助剂及水混合调成膏泥11；
步骤S30，将中空管体10的一端置入一顶针20，中空管体10的另一端以挤压方式将膏泥11注入中空管体10中，其中，顶针20为柱状体，用来控制膏泥11在中空管体10内的含量，使得膏泥11在管体长度上占中空管体总长度的10％-100％；
步骤S40:抽出顶针20；
步骤S50:经由微波加热装置或高频加热装置加热，使膏泥11发热膨胀后，得到发烟体半成品；
步骤S60:将发烟体半成品进行烘干步骤，使得膏泥11在所述中空管体内形成带孔隙率为40-75％疏松孔隙结构，通过膨化使得膏泥11粘在中空管体10的内壁而与中空管体10结合为一体；及
步骤S70:最后，在中空管体10的另一端设置过滤嘴12，而制成加热不然烧的发烟体。
本发明具体地加热不燃烧发烟体的制备方法各实施例及制成的加热不然烧的发烟体在以下说明书中阐述。
如图1至3所示，在步骤S10中，本发明中空管体10可以是硬质纸管、铝箔纸管、锡箔纸管或者是耐高温塑料管或耐高温硅胶管，其提供本发明实施例所需的硬度。如图1所示，本实施例以硬质纸管为例，可从纸管厂直接采购，硬质纸管原料先切成预定长度的中空管体10，中空管体10的长度为30-60mm，优选的为45mm、中空管体10管壁厚度为0.2-0.5mm，优选的为0.35-0.45mm。再插入预定长度的顶针20，例如长度为30mm的不锈钢顶针20，中空管体10内形成10-30mm长的空腔13，优选为12-18mm长的空腔13。图1所示为准备好中空管体10时即插入顶针20，在其它实施例中，也可以是在发烟原料、发烟助剂及水混合调成膏泥11注入中空管体10后，再将顶针20插入中空管体10，将多余的膏泥11挤出管体20，同时刮平中空管体11管口端部的膏泥11，再将顶针20拔出即可。
优选地，所述发烟原料预先经过粉碎成粉末，粉末粒度优选为40-200目。优选地，粉末粒度为100目。所述膏泥11为发烟原料的粉末与发烟助剂、烟用香料与水按照预定比例混合后调和而成。在其他实施例中，也可以加入少许比例的黏合剂和膨化剂优。优选地，所述发烟原料是一种或多种的本草原料、中草药、本草原料提取物、烟草原料或烟草原料提取物或者选自于本草原料、中药材、本草原料提取物、烟草原料、烟草原料提取物的任意组合。
所述本草原料和本草原料提取物是选自茶叶、荷叶、薄荷、甘草、丁香、绞股蓝、银 杏叶、番石榴、枸杞、桑叶、紫苏、茉莉花、荞麦茶、蒲公英茶、鱼腥草、柠檬干、苹果、香蕉、橙子干、凤梨、芒果、哈密瓜、鸡蛋果、菊花、八角茴香、桂花、桑叶、香叶、紫苏、黄橘子、白芷、草果、陈皮、薰衣草、山楂、玫瑰花、茉莉花、金银花、苦荞茶、栗子、洛神花、百合、灵香草、甘松、鸡骨草、木香、檀香、沉香、一口盅、咖啡、蓝莓、草莓、榛子、迭迷香、香茅草、昆士兰果、核桃、杏仁、漆树实、巴西果、可可豆、肉豆蔻、槟榔、木桨、植物纤维中的一种或多种组合。
所述中草药是选自生地、熟地、当归、决明子、蒲公英、罗布麻、枣子、枸杞、川贝母、三七、胖大海、冰片、薄荷脑、藏红花、茯苓、葛根、降香、零陵香、紫苏叶、柴胡、板蓝根、黄芪、夏枯草、人参、白芍、天麻、五味子、菊花、车前草的一种或多种组合。
所述烟草原料是烟叶、烟梗。
所述烟草原料提取物是选自津巴布韦烟草提取物、白肋烟提取物、希腊烟提取物、云烟浸膏、美国烟草提取物，弗吉尼亚烟草提取物、晒红烟提取物、酸角浸膏、香料烟提取物、烟碱、烟碱盐的一种或多种组合。
发烟助剂是选自丙二醇、丙三醇、三甘醇二乙酸酯、三醋酸甘油酯、柠檬酸三乙酯、肉豆蔻酸异丙酯、硬脂酸甲酯、单辛酸甘油酯的一种或多种组合。优选的是选自丙二醇、丙三醇一种或两种组合。
烟用香料是选自薄荷油、薄荷脑、玫瑰花油、香兰浸膏、巧克力里料香精、可可提取物、桂酸桂酯、八角茴香油、丙位辛内酯、白柠檬油、沉香油、乙基麦芽酚、MCP、2.乙酰基吡嗪、2.3.3-三甲基吡嗪、肉桂叶油的一种或多种组合。
黏合剂是选自明胶、黄原胶、玉米淀粉、寒天粉、果胶、魔芋粉、卡拉胶、微晶纤维素的一种或多种组合。
膨化剂是选自羧甲基纤维素钠盐、羧乙基纤维素钠盐、微晶纤维素的一种或多种组合。
在一个优选的实施例中，所述膏泥中包含30-80重量份发烟原料、5-50重量份发烟助剂、3-10重量份烟用香料、0.01-5重量份黏合剂、0.01-1重量份膨化剂和10-60重量份水。因本发明采用微波加热装置或高频加热装置作为加热装置，水的含量会比现有技术的 加热不燃烧所采用水的含量多，优选的水含量为35-60重量份。
在步骤S20中，由于本实施例选取35重量份以上的水，一方面是可以让上述各原料调成的膏泥11具有较好的流动性，该含量范围的水份能使各组分之间如同黏泥一样形成一体，容易结块，结合相对紧密，经过后续的干燥步骤后又会挥发水份，形成细孔隙。如果水份过少，将不易挤成长条形的膏泥状，水份过多也不利于膏泥11固化成型。另一方面，是在后续的微波或高频膨化发酵过程中，低温烘烤时把水分蒸发后得到合适的孔隙率的发烟体。此外，在混合膏泥11的调和过程中，可以适当进行搅拌，效果更好。
在步骤S30中，如图1所示，中空管体10具有相对的二端，在挤压前，将顶针20从中空管体10的一端插入并使顶针20在中空管体10内的顶针20端面与中空管体10的另一端之间形成。优选地，所述空腔长度为12-18mm。膏泥11在中空管体10里有一定的长度，才可以更好的膨化发酵，低于12mm，发酵效果不好，长于18mm，膏泥11所需的烘干时间长，影响经济效益，同时影响使用时的吸阻，更优的膏泥长度为12.00-15mm,可获得最佳的抽吸吸阻。
进一步地，所述顶针20外径小于中空管体10的内径，所述顶针20在烟管里的长度小于中空管体10的长度。在挤压时，把调和形成的膏泥11通过挤压方式从所述空腔远离顶针20的一端开口挤压进入空腔13中，控制挤入的压力及时间在确认膏泥11填满空腔13并与中空管体10黏在一起，然后把顶针20抽出完成步骤S40，如图3所示。
本实施例中，优选地，所述膏泥11形成后通过气压、液压或机械压力方式把膏泥11挤压进中空管体10的空腔中，直到膏泥11从中空管体10填充到与顶针20接触，然后把顶针20从中空管体10拔出，即得本发明加热不燃烧发烟体半成品。
另一实施例中，当采用机械方式输入膏泥进入中空管体10时，所述机械方式采用电机螺杆式驱动注入器具，所述电机螺杆式驱动注入器具包括挤料管、电机推料活塞和电机螺杆驱动，所述挤料管内装有膏泥11。
在一个具体实施例中，挤压装置为从市面上购买点胶筒，通过气动控制器，接上气管，通过控制气动控制器把点胶筒里的发烟膏泥挤压进中空管体10的空腔内，直到膏泥11从 中空管体10的一端填充到另一端与顶针20接触，然后把顶针20拔除，膏泥11在中空管体10内形成柱状体。
本发明的重点在步骤S50中采用了微波或高频加热方式将发烟体半成品进行膨化，利用微波或高频对物质穿透能力强的特征能使发烟膏泥11内外同时加热，加热时间短就能达到加热均匀的效果，而不需要任何的热传导过程。于本实施例中，在步骤50采用微波加热装置是微波炉，微波加热装置提供的加热功率为1KW-100KW，微波加热装置提供的加热温度为30-80℃，所述微波加热装置提供的加热时间为30-180分钟，优选地，微波加热装置提供的加热功率为10KW-20KW、加热温度为45-60℃、加热时间为30-80分钟。于其它实施例中，在步骤50采用高频加热装置是高频烘烤炉，高频加热装置提供的频率为1-30兆赫兹，高频加热装置提供的加热温度为30-80℃，所述高频加热装置提供的加热时间为30-180分钟，优选地，高频加热装置提供的加热频率为5-15兆赫兹、加热温度为45-60℃、加热时间为30-80分钟。在此步骤下，将柱状体膏泥11的中空管体10放入微波炉或高频烘烤炉，经微波或高频的作用，使物料膨化，形成微小孔隙，因为膏泥11内外同时膨化，使得膏泥11物料粘在中空管体10内壁并与中空管体10形成一体结构。
在其它实施例中，在步骤50采用微波加热装置或高频加热装置是在真空状态下进行加热过程，如此，可保持发烟膏泥11在微波加热装置或高频加热装置的均温控制下得到良好的醇化效果，消除发烟膏泥的异味使其味道柔和。
接着，在步骤S60中，将图3所示的发烟体半成品经步骤50膨化之后，再经进行烘干步骤。在本实施例中，采用的烘干装置为低温烤箱，烘干时的温度为40-80℃，烘干时间为100-400分钟，优选地，烘干装置的烘干温度为50-60℃、烘干时间为180-280分钟。此过程为低温烘烤，若温度太高，使得膏泥11烘干成发烟体后的硬度太硬，无法插入吸食发烟体的加热器具中，若温度过低，则烘烤时间过长，不利于生产效益。具体地，挤压在中空管体10里的膏泥11，经过微波或高频加热膨化及低温烘烤烘干二次烘烤而成的发烟体半成品，其内部为疏松孔隙结构，孔隙率为40-75％。在此孔隙率范围内的材料组织，发烟体软硬合适，形成的发烟体的硬度为使得加热器具插入力度为0.8-2.0kgf。另外，由 于发烟体经微波或高频加热及低温烘烤后，膏泥11与中空管体10的内壁粘成一体的孔隙率为40-75％的疏松柱状体，插入加热器加热时，发烟体与加热部分贴合更紧密，加热更均匀，可获得更好的烟雾量。而且，40-75％的孔隙率可使发烟体经加热器加热产生的烟气顺利通过，并获取合适的抽吸吸阻，本实施例发烟体的抽吸吸阻为1.0-1.5KPa。优选地，形成的发烟体内水分重量含量为5-10％，使得通过加热器具加热产生的烟气水蒸气含量小，烟雾温度低而不导致烫嘴。优选地，微波或高频加热膨化及低温烘烤时的温度都不高，不超出50℃，使得烟用香料在烘烤过程中损失更低，口味还原度更好。
最后，步骤S70在中空管体10相对于膏泥11的另一端，设置过滤嘴12，即可得到本发明的加热不然烧的发烟体，如图4所示。优选地，过滤嘴12为海绵状结构，用于过滤微小颗粒并让烟气顺畅通过
在其它实施例中，在步骤S60和步骤S70之间可加入其它工序而制成本发明不同的加热不然烧的发烟体产品。请参考图5，图5是本发明加热不然烧的发烟体的一个实施例示意图。如图5所示，在步骤S70设置过滤嘴之前，依序在中空管体10的空腔13中装入胶囊支撑体14及胶囊15，所述胶囊支撑体14沿膏泥11中心线设置并和膏泥11接触，胶囊15内装有香料，一端接触胶囊支撑体14，且另一端接触过滤嘴12。
在本实施例中，胶囊支撑体14为片材卷绕而成的卷状柱体，片材卷绕过程中形成多个层，层与层之间具有间隙，所述胶囊支撑体14的直径小于所述中空管体10的内径。
优选地，胶囊支撑体14是由薄片材料卷制而成且为松软结构，胶囊支撑体14的一端接触膏泥11，另一端面紧贴装有香料的胶囊15，用于对装有香料的胶囊15的定位同时降低烟气温度。在其它实施例中，胶囊支撑体14的材料为纸张、耐高温薄膜、铝箔纸、锡箔纸或聚乳酸材质的薄片卷绕而成的截面呈螺旋状的蓬松结构体，所述胶囊支撑体14的直径大小为1-9mm，长度为3-30mm，间隙为0.1-1.5mm。
请参考图6，图6是本发明加热不然烧的发烟体的另一个实施例示意图。如图6所示，在本实施例中，胶囊支撑体16为一中空过滤棉，通过复合机设备，依序装入胶囊支撑体16及胶囊15，所述胶囊支撑体16沿膏泥11中心线设置并和膏泥11接触，中空过滤棉的 内径小于胶囊15的外径，使得胶囊15可以固定在中空过滤棉和过滤嘴12之间。
在本发明各实施例中，胶囊15为内部含有液体香料的球状脆性胶囊，所述球状脆性胶囊直径为2.0-5.0mm，优选地，胶囊15包括胶囊膜和形成于胶囊膜表面的表层，所述胶囊表层为密封处理层，所述密封处理层用于防止香料的挥发，保持香料的持久性。
请参考图7，图7是本发明加热不然烧的发烟体的另一个实施例示意图。如图7所示，在本实施例中，胶囊支撑体16为一中空过滤棉，通过复合机设备，依序装入胶囊支撑体16及胶囊15，所述胶囊支撑体16延膏泥11中心线设置并和膏泥11接触，中空过滤棉的内径小于胶囊15的外径，胶囊15设置在过滤嘴12形成的凹槽中，更方便在抽吸本发明的加热不然烧的发烟体时被捏破，胶囊15里的液体香料溢出，随膏泥11加热产生的烟气进入口腔。
当然本发明的加热不然烧的发烟体各实施例，可选择性地加入胶囊15或不加入胶囊15，依据消费者的选择，而制成本发明的加热不然烧的发烟体。
请参考图8，图8是本发明加热不然烧的发烟体的另一个实施例示意图。如图8所示，在本实施例中，可综合上述实施在膏泥11和胶囊支撑体14之间设置塑脂部30，塑脂部30一端连接膏泥11，另一端与胶囊支撑体14相连，以固定胶囊15。请参考图9至图12，图9至图12是本发明加热不然烧的发烟体的塑脂部30不同实施例的示意图。如图8至图12所示，本发明的塑脂部30的材料是由硅胶、高温塑料或可降解的聚乳酸PLA加工而成的圆柱体基材，圆柱体的外缘与中空管体10的内壁相黏合，圆柱体中有多个气体通道以供加热本发明加热不然烧的发烟体时，膏泥11加热后所产生的烟气可顺畅的经由塑脂部30、胶囊支撑体14、过滤嘴12而至使用者的口腔中。所述气体通道可以是多个圆形、方形通道，也可以是单一的星形通道，如图9至图12所示，气体通道32、42、52、62在塑脂部30的剖面圆的面积31、41、51、61所占的比例为1:2至1:10，优选地，气体通道32、42、52、62在塑脂部30的剖面圆的面积31、41、51、61所占的比例为1:3。
此外，烟叶做为烟碱的主要成分来源，本发明在配置膏泥11的本草原料中也可加入少许烟叶组份，在膏泥11当中主要是提供烟碱成分，通过加热膏泥11把烟叶里的烟碱成 分带到烟气当中，可使抽烟者获取抽吸烟碱成分的满足感，茶叶作为膏泥11的载体，其成分含量比例的不同，则烟叶成分浓度也不同，从而可调节发烟体里烟碱浓度的含量。当然，本发明也可在制作膏泥11的本草原料中加入烟碱或烟碱盐或是在膏泥11注入中空管体10后，在膏泥11表面烟碱或烟碱盐成份，也一样可提供抽烟者获取抽吸烟碱成分的满足感。
另外，也可依据使用者的功能性需求，而添加不同的原料组份至本草原料或中药草中。例如:大麻；使用者有鼻炎症状，可在本草原料或中药草中加入鹅不食草、细辛、苍耳子、野菊花、薄荷脑、薄荷叶、冰片等其中一种或其组合成份；使用者有咳嗽，支气管炎症状，可在本草原料或中药草中加入百部、杏仁、桑白皮、桔梗、川贝母、鱼腥草、连翘、枇杷叶等其中一种或其组合成份；使用者有喉咙不适的症状，可在本草原料或中药草中加入橘红、栀子、甘草、罗汉果、胖大海等其中一种或其组合成份；使用者有慢性咽炎症状，可在本草原料或中药草中加入枇杷叶、罗汉果、金银花、茯苓、胖大海、桔梗、薄荷、甘草、蒲公英等其中一种或其组合成份；使用者需要滋补保健可在本草原料或中药草中加入虫草，人参，灵芝，沉香，西洋参，鹿茸，杜仲，三七，黄精等其中一种或其组合成份；使用者需要药用及保健，可在本草原料或中药草中加入红豆杉，长寿花等其中一种或其组合成份；甚至使用者若想戒掉抽菸习惯，可在本草原料或中药草中加入鱼腥草、地龙、远志、藿香、甘草等其中一种或其组合成份，或太子参、薄荷、地龙、鱼腥草、远志、小苏打、茶叶等其中一种或其组合成份，或绿茶、薄荷、藿香、甘草等其中一种或其组合成份，或茶叶、金银花、菊花、艾叶、紫苏、荷叶、罗汉果等其中一种或其组合成份，或半枝莲、地龙、地榆等其中一种或其组合成份。
此外，由于本发明加热不然烧的发烟体上述实施例中所使用的膏泥11水分含量相较于现有技术来的多，且在使用胶囊15的实施例中，胶囊15捏破后，胶囊内部流出的液态香料会使中空管体10表面渗出水份。请参考图13，图13是本发明加热不然烧的发烟体的另一个实施例示意图。如图8所示，在本实施例中，在制作成上述各实施例的加热不然烧的发烟体的半成品后，可在中空管体10外黏贴一层标签纸70，在中空管体10、胶囊支撑体 14、过滤棉12连接之前，在标签纸70上先涂上一层食品级快干胶水，再把中空管体10、胶囊支撑体14、装有胶囊15的过滤棉12连接在一起，从而得到本发明加热不然烧的发烟体的成品。在其它实施例中，标签纸70也可是其上自带食品级不干胶胶水的标签纸70，再把中空管体10、胶囊支撑体14、装有胶囊15的过滤棉12连接在一起，从而得到本发明加热不然烧的发烟体的成品。
在本实施例中，标签纸70为防渗透原纸和油墨层，且材料是选用无臭、无味、无毒的材料，且黏贴于发烟体上的胶水是选自食品级快干胶水或不干胶胶水，抽吸过程中对人体无害，防渗透原纸每平方米的克重为20-60克/㎡，优选地，防渗透原纸每平方米的克重为25-45克/㎡，油墨为食品级油墨。由于防渗透原纸很难吸收水分，防止发烟体内的吸水材料通过中空管体及标签纸从空气中吸收水分，从而使发烟体变潮，使得本发明的加热不然烧的发烟体美观、不会因液体渗透中空管体10而在烟体表面孳生细菌或发霉。此外，当膏泥占整个发烟体的长度100％时,发烟体、胶囊支撑体、胶囊或不装胶囊的过滤嘴也可通过标签纸70连接在一起，而得到本发明加热不然烧的发烟体的成品烟支。
相较于现有技术，按照本发明加热不然烧的发烟体的制备方法及制成的发烟体具有以下的有益效果:
1.经由微波或高频加热方式，利用微波或高频对物质穿透能力强的特征能使发烟膏泥内外同时加热，加热时间短就能达到加热均匀的效果，而不需要任何的热传导过程，在真空加热的状态下，对发烟膏泥进行醇化，消除发烟膏泥的异味使其味道柔和，且该方法通过发烟膏泥与管体一起烘烤成型，制出的发烟体具有疏松孔隙结构，具有适宜抽吸阻力，且适于加热器具轻松插入发烟体中，增强用户使用体验感，此外，微波或高频加热有具有良好的杀菌效果。
2.采用微波或高频加热设备占地面积小，操作简单，不仅降低整体制备成本，也避免了环境高温并具有无污染、节约能源、制品不易变质发霉利于长期储存。
3.获取良好的抽烟吸阻。本加热不燃烧非烟或烟草制品的抽吸阻力在0.75-1.5Kpa之间，与传统点燃的香烟吸阻基本一致，从而获取良好的抽吸效果。
4.本加热不燃烧非烟或烟草制品通过加热200-300°进行抽吸，在200-300°温度加热，本草原料，中草药或是烟草原料不会发生分解且有益身心健康，加热过程中不会产生焦油等有害物质。
5.由于发烟体内部水分较低，5-10％的比例，所以经加热器加热产生的气溶胶温度较低，不会烫到消费者嘴巴，同时胶囊里的液体香料可对发烟体产生的气溶胶香气进行补充，形成令人愉悦的气溶胶。
6.本发明加热不然烧的发烟体外设有防渗透标签纸，可防止发烟体吸收空气中水分从而变潮，整体美观、不会因管体中发烟体变潮而在烟体表面孳生细菌或发霉。
需要说明的是，本发明并不局限于上述实施方式，根据本发明的创造精神，本领域技术人员还可以做出其他变化，而不应解读为限制本发明的范围。应当注意的是，举凡与该实施例等效的变化与置换，均应设为涵盖于本发明的范畴内。因此，本发明的保护范围当以所附的权利要求书所界定的范围为准。

Claims (11)

  1. 一种加热不燃烧发烟体的制备方法，其特征在于，包括以下步骤:
    提供中空管体、发烟原料、发烟助剂及水；
    将发烟原料、发烟助剂及水混合调成膏泥；
    将膏泥通过挤压方式从中空管体的一端注入中空管体中；
    经由微波加热装置或高频加热装置加热并醇化，使膏泥发热膨胀后，得到发烟体半成品；
    将发烟体半成品进行烘干，使得膏泥在所述中空管体内形成带孔隙率为40-75％疏松孔隙结构并与所述中空管体一体成形，烘干后发烟体水分含量为5-10％之间；及
    在中空管体的另一端设置过滤嘴，而制成加热不然烧的发烟体。
  2. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，所述的膏泥在中空管体的长度上占管体长度的10％-100％。
  3. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，所述微波加热装置提供的加热功率为1KW-100KW，所述微波加热装置提供的加热温度为30-80℃，所述微波加热装置提供的加热时间为30-180分钟。
  4. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，所述高频加热装置提供的加热频率为1-30兆赫兹，所述高频加热装置提供的加热温度为30-80℃，所述高频加热装置提供的加热时间为30-180分钟。
  5. 根据权利要求3或4所述的加热不燃烧发烟体的制备方法，其特征在于，所述微波加热装置或高频加热装置的加热过程是在真空状态下进行。
  6. 根据权利要求3或4所述的加热不燃烧发烟体的制备方法，其特征在于，将发烟体半成品进行烘干步骤的烘烤温度为40-80℃，烘干时间为100-400分钟。
  7. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，所述膏泥包含30-80重量份发烟原料、5-10重量份烟用香精、5-20重量份烟草提取物、5-50重量份发烟助剂、0.01-5重量份粘合剂、0.01-1重量份膨化剂、10-60重量份水。
  8. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，所述发烟原料预先经过粉碎程序，使得发烟原料的粉末粒度为40-200目。
  9. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，另包含在设置过滤嘴之前，依序装入胶囊支撑体及胶囊，所述胶囊支撑体延膏泥中心线设置并和膏泥接触，所述胶囊内装有香料，一端接触胶囊支撑体，且另一端接触过滤嘴。
  10. 根据权利要求9所述的加热不燃烧发烟体的制备方法，其特征在于，所述胶囊支撑体为片材卷绕而成的卷状柱体，片材卷绕过程中形成多个层，层与层之间具有间隙，所述胶囊支撑体的直径小于所述中空管体的内径。
  11. 根据权利要求1所述的加热不燃烧发烟体的制备方法，其特征在于，另包含在设置过滤嘴之前，依序装入中空过滤棉及胶囊，所述中空过滤棉沿膏泥中心线设置并和膏泥接触，依序装入中空过滤棉及胶囊为过滤棉，所述胶囊内装有香料，中空过滤棉的内径小于胶囊的外径，使得胶囊固定在中空过滤棉和过滤嘴之间。
PCT/CN2020/118941 2019-10-11 2020-09-29 加热不燃烧发烟体的制备方法及其制品 WO2021068806A1 (zh)

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