WO2021059976A1 - Fan device - Google Patents

Fan device Download PDF

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Publication number
WO2021059976A1
WO2021059976A1 PCT/JP2020/034091 JP2020034091W WO2021059976A1 WO 2021059976 A1 WO2021059976 A1 WO 2021059976A1 JP 2020034091 W JP2020034091 W JP 2020034091W WO 2021059976 A1 WO2021059976 A1 WO 2021059976A1
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WO
WIPO (PCT)
Prior art keywords
fan device
core
substrate
recess
motor
Prior art date
Application number
PCT/JP2020/034091
Other languages
French (fr)
Japanese (ja)
Inventor
祐司 大村
▲方▼ 余
Original Assignee
ミネベアミツミ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ミネベアミツミ株式会社 filed Critical ミネベアミツミ株式会社
Publication of WO2021059976A1 publication Critical patent/WO2021059976A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/08Sealings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Definitions

  • the present invention relates to a fan device.
  • a fan device may be used to dissipate heat and cool the electronic components mounted on the device in order to improve the heat dissipation.
  • a fan device it is difficult to secure a wide space for incorporating the fan device, so that the fan device is required to be smaller and thinner.
  • the motor used for the fan device is an axial gap type motor as compared with a radial gap type motor (a motor having a gap in the radial direction perpendicular to the rotation axis).
  • a motor having a gap in the same direction as the rotating shaft is easier to reduce the thickness in the axial direction.
  • a fan device using this type of axial gap type motor for example, there is a heat dissipation fan described in Patent Document 1.
  • FIG. 9 shows an exploded perspective view of a conventional fan device using this type of axial gap type motor.
  • the conventional fan device 100 includes an upper casing 101, a lower casing 102, an impeller 103, a rotor 104, and a substrate 105.
  • a coil set 106 formed by a printed pattern is provided on the substrate 105, and the coil set 106 functions as a stator.
  • a gap is formed between the coil set 106 and the rotor 104, and when a controlled current is applied to the coil set 106, the generated magnetism causes the rotor 104 to be rotatably supported through the gap. It rotates and the impeller 103 fixed to the rotor 104 rotates. Due to such a structure, if an axial gap type motor as shown in FIG. 9 is used, the height of the heat radiating fan 100 in the axial direction can be suppressed to a low level.
  • Fan devices incorporated in electronic devices such as personal computers and mobile phones may be required to have waterproof and dustproof functions depending on their use and usage environment.
  • the conventional fan device as shown in FIG. 9 does not have any waterproof function or dustproof function. Therefore, the conventional axial gap type motor as shown in FIG. 9 is not suitable for applications that are required to have a waterproof function and a dustproof function.
  • the present invention makes it an example of a problem to provide a thin fan device having a waterproof function and a dustproof function.
  • an impeller, a motor for rotating the impeller, and an electronic component for driving the motor are installed inside a casing composed of first and second casing members.
  • a casing composed of first and second casing members.
  • One or more recesses are formed on the inner surface of the first casing member.
  • the stator in the motor is housed in the recess and The substrate closes the opening of the recess.
  • the substrate may be a flexible printed wiring board or a printed wiring board. Further, in the above aspect of the fan device of the present invention, the substrate may be composed of a substrate main body provided with printed wiring and a lid portion for closing the opening of the recess.
  • the substrate may include the electronic component on the surface on the recess side.
  • the stator may include a coil, and the coil and the electronic component may be housed in the recess.
  • the motor may be an axial gap type motor.
  • FIG. 5 is a sectional view taken along the line AA in FIG. 1 of the fan device according to the first embodiment which is an example of the present invention. It is an exploded perspective view which disassembled the fan device which concerns on 1st Embodiment which is an example of this invention in the axis x direction.
  • FIG. 5 is an exploded perspective view of the fan device according to the first embodiment, which is an example of the present invention, disassembled in the axis x direction and viewed from a direction different from that of FIG.
  • FIG. 1 is a perspective view of the fan device 1 according to the first embodiment which is an example of the present invention
  • FIG. 2 is a cross-sectional view relating to a cross section taken along the line AA in FIG.
  • the terms "upper” and “lower” mean the vertical relationship in FIGS. 1 and 2, and do not necessarily match the vertical relationship in the direction of gravity.
  • the arrow a direction is defined as the upper side a
  • the arrow b direction is defined as the lower side b.
  • the clockwise direction (circumferential direction seen from the upper side a) around the rotation axis x is the circumferential direction e
  • the counterclockwise direction is the circumferential direction f.
  • FIG. 3 is an exploded perspective view showing the fan device 1 by disassembling each member in the axis x direction.
  • FIG. 4 is an exploded perspective view of the fan device 1 viewed from a direction different from that of FIG. 3, in which each member is disassembled in the axis x direction.
  • FIG. 5 is an enlarged cross-sectional view in which the left half of FIG. 2 is enlarged.
  • the fan device 1 of the first embodiment is a casing 10 composed of an upper casing 11 which is a second casing member and a lower casing 12 which is a first casing member, and an outer shape of a substantially rectangular parallelepiped is formed. .. Inside the casing 10, an impeller 20, a motor 30 for rotating the impeller 20, and a substrate 40 provided with an electronic component 43 for driving the motor 30 are arranged.
  • the casing 10 is provided with a suction port 13 on the surface a on the upper side in the axis x direction, and is provided on one side surface of the casing 10 with a discharge port 14 for discharging the air sucked from the suction port 13 to the outside of the casing 10.
  • the upper casing 11 and the lower casing 12 are both made of resin.
  • the suction port 13 is a circular opening and is provided in the upper casing 11.
  • the discharge port 14 is formed on one side surface between the upper casing 11 and the lower casing 12, and an inclined surface 12 g is formed on the lower casing 12 side.
  • the motor 30 is an axial gap type motor, and is composed of a stator 31, a rotor 32, a shaft 32c, and a bearing 34. Further, the stator 31 is composed of three air-core coils 36, a core 37 composed of three core cores 37a and a disk-shaped core plate 37b having a circular opening.
  • Both the core core 37a and the core plate 37b are made of a soft magnetic material.
  • the core plate 37b is formed with three through holes at equal intervals in the circumferential direction (circumferential direction e or circumferential direction f), and the central circular opening allows the boss portion 15 formed in the lower casing 12 to pass through. It becomes a hole for.
  • the core core 37a has a cylindrical shape, and one end of the core core 37a is fitted into each of the three through holes formed in the core plate 37b, whereby the core core 37a and the core plate 37b are connected to each other and the core plate is formed.
  • Three core cores 37a are erected from 37b toward the upper side a.
  • the rotor 32 is composed of a disk-shaped rotor magnet 32a having a circular opening in the center, a back yoke 32b made of a disk-shaped soft magnetic material having a circular opening in the center, and a shaft 32c.
  • the impeller 20 coupled with the rotor 32 also functions as a rotor of the motor 30.
  • the impeller 20 is composed of a hub 21 and a plurality of blades 22, and a through hole 23 for press-fitting the shaft 32c of the motor 30 is formed in the center of the hub 21.
  • the plurality of blades 22 all have the same shape, and are evenly arranged in the circumferential direction from the outer peripheral surface of the hub 21. Further, the impeller 20 is a "rearward blade" having a shape curved so as to be convex in the rotation direction (clockwise circumferential direction e).
  • the hub 21 and the plurality of blades 22 are made of resin and are integrally molded.
  • An annular recess 24 is formed on the lower end surface of the hub 21 (the surface facing the substrate 40).
  • a disc-shaped back yoke 32b and a rotor magnet 32a which are components of the rotor 32, are housed in the recess 24 and are bonded with an adhesive.
  • the rotor magnet 32a has a plurality of magnetic poles formed in the circumferential direction.
  • the shaft 32c is press-fitted into the through hole 23 formed in the center of the hub 21, and the shaft 32c is fixed to the hub 21.
  • the shaft 32c and the impeller 20 may be integrally molded by insert molding.
  • a recess 25 centered on the through hole 23 is formed in the center of the lower end surface of the hub 21 (inside the annular recess 24).
  • a part of the boss portion 15 of the lower casing 12 is inserted into the recess 25 and arranged.
  • annular recess 12a An annular recess (hereinafter referred to as an "annular recess") 12a is formed in the lower casing 12, and a cylindrical boss portion 15 standing on the upper side a in the axis x direction is formed in the center of the annular recess 12a. It is formed. A bottomed circular hole 15a is formed in the boss portion 15. The bearing 34 of the motor 30 is fitted and attached to the circular hole 15a.
  • the lower casing 12 has recesses (hereinafter, referred to as “electronic component accommodating recesses”) 12b for accommodating electronic components (resistors, capacitors, etc.) 43 mounted on the substrate 40, which will be described later, drive control IC 44, and the like. It is formed separately from the annular recess 12a. Inside the inner circumference of the annular recess 12a (in other words, outside the outer circumference of the cylindrical boss portion 15), a stepped portion 15b that expands in diameter below the boss portion 15 is formed, and the stepped portion 15b of the step portion 15b is formed. An inner trench 12c is formed on the upper surface. Further, the lower casing 12 is formed with an outer trench 12d so as to surround both the annular recess 12a and the electronic component accommodating recess 12b.
  • Sealing materials for example, double-sided adhesive tape (see FIG. 5) coated with an adhesive on both sides are embedded in the inner trench 12c and the outer trench 12d, respectively, and one of the adhesive surfaces is inside. It is attached to the bottom of the trench 12c and the outer trench 12d.
  • the other adhesive surface of the sealing materials 12e and 12f is attached to the substrate 40, and the substrate 40 is adhered to the lower casing 12 via the sealing materials 12e and 12f arranged in the inner trench 12c and the outer trench 12d. There is. That is, the substrate 40 closes the openings on the upper side a of both the annular recess 12a and the electronic component accommodating recess 12b.
  • the assembly process when manufacturing the fan device 1 of the first embodiment will be described.
  • the disc-shaped core 37 is housed in the annular recess 12a formed in the lower casing 12, and the core 37 to which the core core 37a is bonded is adhered with an adhesive previously applied to the bottom surface of the annular recess 12. .
  • the sealing materials 12e and 12f are attached to the substrate 40 on which the three coils 36 are mounted in advance, and the sealing materials 12e and 12f are located at the positions of the inner trench 12c and the outer trench 12d formed in the lower casing 12.
  • the substrate 40 and the lower casing 12 are joined so as to be aligned with each other.
  • the three coils 36 which are the constituent parts of the stator 31, are housed in the annular recess 12a, and the core core 37a is fitted into each coil 36, respectively.
  • the electronic component 43 mounted on the substrate 40 and the drive control IC 44 are housed in the electronic component accommodating recess 12b formed in the lower casing 12. Then, as described above, the substrate 40 closes the openings of both the annular recess 12a and the electronic component accommodating recess 12b formed in the lower casing 12.
  • the substrate 40 is a flexible printed wiring board (FPC), and includes a circular portion 41 and a wiring lead-out portion 42 extending outward from a part of the outer peripheral edge of the circular portion 41.
  • a circular hole 41a for inserting the boss portion 15 is formed in the center of the circular portion 41.
  • the substrate 40 is mounted on one side, and a wiring pattern 45 is formed on the surface on one end side (lower side b) in the axis x direction, and a drive control IC 44 for driving the motor 30 and electronic components (resistors, capacitors). Etc.) 43 is implemented.
  • a circular resin thrust washer 35 is arranged at the bottom of the circular hole 15a of the cylindrical boss portion 15 formed in the lower casing 12, and the bearing 34 is fitted into the circular hole 15a.
  • the bearing 34 is a sintered oil-impregnated bearing (for example, a copper-based metal alloy) that rotatably supports the shaft 32c.
  • a unit in which the impeller 20 and the rotor 32 are integrally formed is manufactured, and the shaft 32c coupled to the impeller 20 is inserted into the bearing 34 fitted in the circular hole 15a of the boss portion 15 formed in the lower casing 12. As a result, the impeller 20 is assembled to the lower casing 12 to which the substrate 40 is joined.
  • the fan device 1 is completed.
  • the wiring drawing-out portion 42 of the substrate 40 protruding outward from the casing 10 is pulled out from the notch 11a formed in the upper casing 11 to the outside of the casing 10.
  • the wiring lead-out portion 42 of the substrate 40 is sandwiched between the upper casing 11 and the lower casing 12. The power supply from the outside is performed through the wiring pattern 45 formed in the wiring lead-out portion 42 of the substrate 40.
  • a plurality of convex portions are formed on the joint surface of the upper casing 11, a plurality of concave portions are formed on the joint surface of the lower casing 12, and the convex portions are fitted into the concave portions. It is made by fitting (not shown).
  • the method of joining the upper casing 11 and the lower casing 12 is not limited to this, and the concave portion and the convex portion, which are the joining means, may be formed on the opposite casing member, or the lower casing 12 may be used as another joining means.
  • the casing member of the above is provided with an engaging claw, and the engaging claw is engaged with the other casing member to be joined, or the joining surfaces of the upper and lower casings 11 and 12 are bonded with an adhesive. It may be a configuration.
  • the stator 31 and the rotor 32 are arranged so as to face each other with the substrate 40 in between. That is, the stator 31 and the rotor 32, which are the components of the motor 30, are separated by the substrate 40, and the motor 30 constitutes an axial gap type motor.
  • the unit in which the substrate 40, the motor 30 including the stator 31 and the rotor 32, and the impeller 20 are assembled to the lower casing 12 is formed in the recess 25 formed on the lower end surface of the hub 21, and the boss portion 15 of the lower casing 12 is formed. It is placed with a part in it. Therefore, the height dimension in the axis x direction can be reduced, and the fan device 1 can be made thinner.
  • the core 37 having the core core 37a and the disc-shaped core plate 37b is housed in the annular recess 12a of the lower casing 12 together with the coil 36 mounted on the substrate 40. ing. Further, the electronic component 43 and the drive control IC 44 mounted on the substrate 40 are housed in the electronic component accommodating recess 12b of the lower casing 12.
  • the openings of the annular recess 12a and the electronic component accommodating recess 12b are closed with the substrate 40 covered.
  • the lower casing 12 and the substrate 40 are joined by the sealing materials 12e and 12f previously attached to the outer peripheral edge of the substrate 40 and the peripheral edge of the circular hole 41a.
  • the stator 31 composed of the core 37 and the coil 36 is sealed in the annular recess 12a. Will be done.
  • mounting components such as the electronic component 43 and the drive control IC 44 are sealed in the electronic component accommodating recess 12b.
  • the fan device 1 of the first embodiment has a waterproof function and a dustproof function while having a simple configuration.
  • the motor 30 has an axial gap type motor configuration, and the core 37 and the coil 36 are provided in the annular recess 12a formed in the lower casing 12, and the electronic component accommodating recess.
  • the electronic component 43, the drive control IC 44, and other mounting components in the 12b By accommodating the electronic component 43, the drive control IC 44, and other mounting components in the 12b, the dimensions in the axis x direction can be reduced. As a result, the overall height of the fan device 1 can be suppressed, and the fan device 1 can be made thinner.
  • the fan device of the present invention has been described above with reference to the preferred first embodiment, the fan device of the present invention is not limited to the configuration of the above first embodiment.
  • the FPC is used as the substrate 40 for covering and closing the opening of the recess (annular recess 12a and electronic component accommodating recess 12b; the same applies hereinafter) formed in the lower casing 12.
  • the use of FPC as a substrate is suitable for reducing the thickness of the fan device, but the substrate on which wiring is formed covers the mounting components housed in the recesses formed in the lower casing 12. All you need is.
  • the substrate may be, for example, a printed wiring board (PCB) in addition to the flexible printed wiring board (FPC), or may be composed of an FPC, a PCB, or a composite material with other members. Good.
  • a composite material include a composite material of FPC and PCB, a composite material of FPC or PCB and a member other than these, and the like.
  • FPC flexible printed wiring board
  • a substrate body composed of a wiring board such as FPC or PCB, a lid portion that closes the opening of the recess, and the like. It may be a substrate made of.
  • the lid portion that closes the opening of the recess may be a cover member that covers the wiring board such as FPC or PCB.
  • the double-sided adhesive tape is used as the sealing material, but any sealing material such as an adhesive can be used as long as it has adhesiveness (adhesiveness). May be used.
  • any sealing material such as an adhesive can be used as long as it has adhesiveness (adhesiveness). May be used.
  • trenches 12c and 12d are formed, and double-sided adhesive tape is provided in the trenches 12c and 12d.
  • a protrusion may be formed on the surface, and the protrusion may be used as a positioning guide.
  • the sealing material may be arranged directly on the lower casing without forming a trench.
  • the substrate 40 and the lower casing 12 are closely bonded with a sealing material to provide a dustproof function and a waterproof function, but a double-sided adhesive tape is arranged.
  • a trench that surrounds the trench from the outside is further formed, and the trench formed on the outside is filled with a sealing material (for example, silicone) to seal between the substrate and the lower casing, thereby providing dustproof performance and waterproofing. It may be configured to further enhance the performance.
  • the motor 30 has a three-phase structure as an example, but may have a single-phase structure.
  • the number of coils is not limited to three, and it is sufficient that the number of coils is provided according to the structure, purpose, and desired performance such as a three-phase structure or a single-phase structure.
  • the stator 31 is provided with a core 37 composed of a core core 37a and a core plate 37b in order to strengthen the magnetic force of the coil 36. Although the magnetic force is weakened, the stator 31 has a core plate 37b. It does not have to be, and even if the core core 37a is not provided, it can function as a motor to form a fan device.
  • FIG. 6 is an exploded perspective view of the fan device 70 according to the second embodiment of the present invention, which is disassembled in the x-axis direction.
  • FIG. 7 is a cross-sectional view similar to FIG. 2 of the fan device 70 according to the second embodiment of the present invention.
  • FIG. 8 is an enlarged cross-sectional view of the fan device 70 according to the second embodiment, which is an example of the present invention, and shows only the left half of the fan device 70 in FIG. 7.
  • the fan device 70 according to the second embodiment basically has the same basic configuration as the fan device 1 of the first embodiment. It has, and here, for convenience, different components will be mainly described.
  • the core 77 is provided in place of the core 37 in the first embodiment.
  • the stator 71 is composed of three air-core coils 36 and a core 77, which are the same as those in the first embodiment.
  • the core 77 has a core back portion 77a formed of an annular shape of a thin plate, and three projecting portions 77b having a rectangular shape in a plan view, which protrude from the inner peripheral side edge of the core back portion 77a so as to extend toward the center in the radial direction. And have. Both the core back portion 77a and the protruding portion 77b are made of a soft magnetic material.
  • These three projecting portions 77b are arranged at intervals of 120 degrees in the circumferential direction, and are located at positions facing the air-core coil 36 mounted on the substrate 40, and are arranged on the lower surface side of the coil 36. ing.
  • Each of the three protrusions 77b extends by a predetermined length toward the center of the core back portion 77a.
  • the core back portion 77a and the three protruding portions 77b of the core 77 are integrally formed.
  • the core core 37a (corresponding to the magnetic core (iron core)) is not provided unlike the fan device 1 of the first embodiment.
  • the magnetic force is weaker than that of the coil 36 of the fan device 1, it has a magnetic force sufficient to function as a motor.
  • the core 37 composed of the core core 37a and the core plate 37b can strengthen the magnetic force of the air-core coil 36, but on the other hand, the strong magnetic force of the core 37a causes the rotor magnet 32a.
  • the adsorption force between the core 37 and the core 37 acts strongly.
  • the strong suction force acts as a brake that hinders the rotation of the rotor 32, which in turn hinders the rotation of the impeller 20 coupled to the rotor 32, and a desired air volume characteristic may not be obtained.
  • the magnetic force of the air-core coil 36 is lower than that of the fan device 1 of the first embodiment, but the rotor magnet 32a and the core 77 are attracted by that amount. Since the force is weakened and the rotation of the impeller 20 is not hindered, the desired air volume characteristic can be surely obtained.
  • the core back portion 77a is provided with the protruding portion 77b as a substitute for the core core 37a instead of providing the core core 37a, thereby functioning as a motor.
  • the suction force between the rotor 32 and the core 77 is weakened, the rotation of the impeller 20 is suppressed from being hindered, and a desired air volume characteristic can be obtained.

Abstract

The objective of the present invention is to provide a thin fan device having a waterproof function and a dustproof function. In a fan device (1), an impeller (20), a motor (30) for rotating the impeller (20), and a board (40) provided with electronic components for driving the motor (30) are arranged inside a casing (10) comprising first and second casing members (11, 12), wherein: one or a plurality of recessed portions (12a) are formed on an inner surface of the first casing member (12); a stator (31) of the motor (30) is accommodated in the recessed portions (12a); and the board (40) blocks the openings of the recessed portions (12a).

Description

ファン装置Fan device
 本発明は、ファン装置に関する。 The present invention relates to a fan device.
 従来、パーソナルコンピュータや携帯電話等の電子機器装置には、実装された電子部品の放熱性向上のため、ファン装置を用いて放熱及び冷却を行う場合がある。
 このようなパーソナルコンピュータや携帯電話等の電子機器装置では、ファン装置を組み込むための空間を広く確保することが困難であるため、ファン装置の方を小型化、薄型化することが求められる。
Conventionally, in an electronic device such as a personal computer or a mobile phone, a fan device may be used to dissipate heat and cool the electronic components mounted on the device in order to improve the heat dissipation.
In such an electronic device such as a personal computer or a mobile phone, it is difficult to secure a wide space for incorporating the fan device, so that the fan device is required to be smaller and thinner.
 ファン装置の薄型化を図る場合において、ファン装置に用いられるモータとしては、ラジアルギャップ形モータ(回転軸に対して垂直の径方向にギャップを有するモータを云う。)に比べて、アキシャルギャップ形モータ(回転軸と同方向にギャップを有するモータを云う。)の方が、軸方向の薄型化を図り易い。この種のアキシャルギャップ形モータを用いたファン装置として、例えば、特許文献1に記載の放熱ファンがある。 When thinning the fan device, the motor used for the fan device is an axial gap type motor as compared with a radial gap type motor (a motor having a gap in the radial direction perpendicular to the rotation axis). (A motor having a gap in the same direction as the rotating shaft) is easier to reduce the thickness in the axial direction. As a fan device using this type of axial gap type motor, for example, there is a heat dissipation fan described in Patent Document 1.
 図9に、この種のアキシャルギャップ形モータを用いた従来のファン装置の分解斜視図を示す。図9に示されるように、従来のファン装置100は、上ケーシング101と、下ケーシング102と、インペラ103と、ロータ104と、基板105と、からなる。基板105には、プリントパターンによって形成されたコイル組106が設けられ、当該コイル組106がステータとして機能する。 FIG. 9 shows an exploded perspective view of a conventional fan device using this type of axial gap type motor. As shown in FIG. 9, the conventional fan device 100 includes an upper casing 101, a lower casing 102, an impeller 103, a rotor 104, and a substrate 105. A coil set 106 formed by a printed pattern is provided on the substrate 105, and the coil set 106 functions as a stator.
 そして、このコイル組106とロータ104との間にギャップが形成され、コイル組106に制御された電流が印加されると、発生する磁気により、ギャップを介して回転可能に支持されたロータ104が回転し、当該ロータ104に固定されたインペラ103が回転するようになっている。このような構造であるため、図9に示されるようなアキシャルギャップ形モータを用いれば、放熱ファン100の軸方向の高さを低く抑えることができる。 A gap is formed between the coil set 106 and the rotor 104, and when a controlled current is applied to the coil set 106, the generated magnetism causes the rotor 104 to be rotatably supported through the gap. It rotates and the impeller 103 fixed to the rotor 104 rotates. Due to such a structure, if an axial gap type motor as shown in FIG. 9 is used, the height of the heat radiating fan 100 in the axial direction can be suppressed to a low level.
特開2010-281241号公報Japanese Unexamined Patent Publication No. 2010-281241
 パーソナルコンピュータや携帯電話等の電子機器装置に組み込まれるファン装置には、その用途や使用環境によって、防水機能や防塵機能を有することが求められる場合がある。 Fan devices incorporated in electronic devices such as personal computers and mobile phones may be required to have waterproof and dustproof functions depending on their use and usage environment.
 しかしながら、図9に記載の如き従来のファン装置は、防水機能や防塵機能を何ら備えていない。そのため、図9に示す如き従来のアキシャルギャップ形モータは、防水機能や防塵機能を有することが要求される用途には、向いていなかった。
 本発明は、上記の課題に鑑み、防水機能及び防塵機能を有する薄型のファン装置を提供することを課題の一例とする。
However, the conventional fan device as shown in FIG. 9 does not have any waterproof function or dustproof function. Therefore, the conventional axial gap type motor as shown in FIG. 9 is not suitable for applications that are required to have a waterproof function and a dustproof function.
In view of the above problems, the present invention makes it an example of a problem to provide a thin fan device having a waterproof function and a dustproof function.
 上記課題は、以下の本発明により解決される。即ち、本発明のファン装置の一態様は、第1及び第2のケーシング部材からなるケーシングの内部に、インペラと、該インペラを回転するためのモータと、該モータを駆動するための電子部品を備えた基板と、が配置され、
 前記第1のケーシング部材の内面に、1つまたは複数の凹部が形成されており、
 前記モータにおけるステータが、前記凹部に収容され、
 前記基板が、前記凹部の開口部を塞いでいる。
The above problem is solved by the following invention. That is, in one aspect of the fan device of the present invention, an impeller, a motor for rotating the impeller, and an electronic component for driving the motor are installed inside a casing composed of first and second casing members. With the board provided,
One or more recesses are formed on the inner surface of the first casing member.
The stator in the motor is housed in the recess and
The substrate closes the opening of the recess.
 本発明のファン装置の上記一態様において、前記基板としては、フレキシブルプリント配線基板であってもよいし、プリント配線基板であってもよい。
 また、本発明のファン装置の上記一態様においては、前記基板が、プリント配線を備えた基板本体と、前記凹部の開口部を塞ぐ蓋部と、からなるものであってもよい。
In the above aspect of the fan device of the present invention, the substrate may be a flexible printed wiring board or a printed wiring board.
Further, in the above aspect of the fan device of the present invention, the substrate may be composed of a substrate main body provided with printed wiring and a lid portion for closing the opening of the recess.
 本発明のファン装置の上記一態様において、前記基板が、前記凹部側の面に前記電子部品を備えていてもよい。この場合において、前記ステータがコイルを含み、前記コイル及び前記電子部品が、前記凹部に収容されていてもよい。 In the above aspect of the fan device of the present invention, the substrate may include the electronic component on the surface on the recess side. In this case, the stator may include a coil, and the coil and the electronic component may be housed in the recess.
 本発明のファン装置の上記一態様においては、前記凹部の開口部を囲繞するシール材によって、前記基板と、前記一方のケーシング部材とを密着接合して、前記凹部の開口部を塞いでいてもよい。
 また、本発明のファン装置の上記一態様においては、前記モータが、アキシャルギャップ形モータであってもよい。
In the above aspect of the fan device of the present invention, even if the substrate and one of the casing members are tightly joined by a sealing material surrounding the opening of the recess to close the opening of the recess. Good.
Further, in the above aspect of the fan device of the present invention, the motor may be an axial gap type motor.
 本発明によれば、防水機能及び防塵機能を有する薄型のファン装置を提供することができる。 According to the present invention, it is possible to provide a thin fan device having a waterproof function and a dustproof function.
本発明の一例である第1の実施形態にかかるファン装置の斜視図である。It is a perspective view of the fan apparatus which concerns on 1st Embodiment which is an example of this invention. 本発明の一例である第1の実施形態にかかるファン装置の、図1におけるA-A断面図である。FIG. 5 is a sectional view taken along the line AA in FIG. 1 of the fan device according to the first embodiment which is an example of the present invention. 本発明の一例である第1の実施形態にかかるファン装置を軸線x方向に分解した分解斜視図である。It is an exploded perspective view which disassembled the fan device which concerns on 1st Embodiment which is an example of this invention in the axis x direction. 本発明の一例である第1の実施形態にかかるファン装置を軸線x方向に分解した、図3とは別方向から見た分解斜視図である。FIG. 5 is an exploded perspective view of the fan device according to the first embodiment, which is an example of the present invention, disassembled in the axis x direction and viewed from a direction different from that of FIG. 本発明の一例である第1の実施形態にかかるファン装置の拡大断面図であり、図2における、向かって左側半分のみを示すものである。It is an enlarged cross-sectional view of the fan apparatus which concerns on 1st Embodiment which is an example of this invention, and shows only the left half of FIG. 本発明の一例である第2の実施形態にかかるファン装置を軸線x方向に分解した分解斜視図である。It is an exploded perspective view which disassembled the fan device which concerns on 2nd Embodiment which is an example of this invention in the axis x direction. 本発明の一例である第2の実施形態にかかるファン装置の図2と同様の断面図である。It is the same cross-sectional view as FIG. 2 of the fan apparatus which concerns on 2nd Embodiment which is an example of this invention. 本発明の一例である第2の実施形態にかかるファン装置の拡大断面図であり、図7における、向かって左側半分のみを示すものである。It is an enlarged cross-sectional view of the fan apparatus which concerns on 2nd Embodiment which is an example of this invention, and shows only the left half of FIG. アキシャルギャップ形モータを用いた従来の放熱ファン(ファン装置)の分解斜視図である。It is an exploded perspective view of the conventional heat dissipation fan (fan device) using an axial gap type motor.
 以下、本発明の第1の実施形態にかかるファン装置について、図面を参照しながら詳細に説明する。
 図1は、本発明の一例である第1の実施形態にかかるファン装置1の斜視図であり、図2は図1におけるA-A断面に係る断面図である。
 なお、第1の実施形態の説明において、上方乃至下方と云う時は、図1及び図2における上下関係を意味し、重力方向における上下関係とは、必ずしも一致しない。
Hereinafter, the fan device according to the first embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a perspective view of the fan device 1 according to the first embodiment which is an example of the present invention, and FIG. 2 is a cross-sectional view relating to a cross section taken along the line AA in FIG.
In the description of the first embodiment, the terms "upper" and "lower" mean the vertical relationship in FIGS. 1 and 2, and do not necessarily match the vertical relationship in the direction of gravity.
 さらに、軸線x方向(以下、「軸方向」とも云う。)において矢印a方向を上側aとし、矢印b方向を下側bとする。また、回転軸xを中心とする円周方向(上側aから見た円周方向)の時計回りを周方向e、及び、反時計回りを周方向fとする。 Further, in the axis x direction (hereinafter, also referred to as "axial direction"), the arrow a direction is defined as the upper side a, and the arrow b direction is defined as the lower side b. Further, the clockwise direction (circumferential direction seen from the upper side a) around the rotation axis x is the circumferential direction e, and the counterclockwise direction is the circumferential direction f.
 図3は、ファン装置1を軸線x方向に各部材を分解して示す分解斜視図である。また、図4は、ファン装置1を軸線x方向に各部材を分解して示す、図3とは別方向から見た分解斜視図である。さらに、図5は、図2における向かって左側半分を拡大した拡大断面図である。 FIG. 3 is an exploded perspective view showing the fan device 1 by disassembling each member in the axis x direction. Further, FIG. 4 is an exploded perspective view of the fan device 1 viewed from a direction different from that of FIG. 3, in which each member is disassembled in the axis x direction. Further, FIG. 5 is an enlarged cross-sectional view in which the left half of FIG. 2 is enlarged.
 第1の実施形態のファン装置1は、第2のケーシング部材である上ケーシング11と、第1のケーシング部材である下ケーシング12と、からなるケーシング10で、略直方体の外形が形成されている。このケーシング10の内部に、インペラ20と、インペラ20を回転するためのモータ30と、モータ30を駆動するための電子部品43を備えた基板40と、が配置されている。 The fan device 1 of the first embodiment is a casing 10 composed of an upper casing 11 which is a second casing member and a lower casing 12 which is a first casing member, and an outer shape of a substantially rectangular parallelepiped is formed. .. Inside the casing 10, an impeller 20, a motor 30 for rotating the impeller 20, and a substrate 40 provided with an electronic component 43 for driving the motor 30 are arranged.
 ケーシング10は、軸線x方向の上側aの面に吸込口13を備え、ケーシング10の一側面には、吸込口13から吸入した空気をケーシング10の外方に吐き出すための吐出口14を備えている。なお、上ケーシング11及び下ケーシング12は、ともに樹脂製である。 The casing 10 is provided with a suction port 13 on the surface a on the upper side in the axis x direction, and is provided on one side surface of the casing 10 with a discharge port 14 for discharging the air sucked from the suction port 13 to the outside of the casing 10. There is. The upper casing 11 and the lower casing 12 are both made of resin.
 吸込口13は、円形の開口であり、上ケーシング11に設けられている。吐出口14は、上ケーシング11と下ケーシング12との間の一側面に形成されており、下ケーシング12側には傾斜面12gが形成されている。インペラ20が時計回りの周方向eに回転することで、吸込口13から外部の空気が吸い込まれ、吐出口14から吐出されるようになっている。 The suction port 13 is a circular opening and is provided in the upper casing 11. The discharge port 14 is formed on one side surface between the upper casing 11 and the lower casing 12, and an inclined surface 12 g is formed on the lower casing 12 side. By rotating the impeller 20 in the clockwise circumferential direction e, external air is sucked in from the suction port 13 and discharged from the discharge port 14.
 モータ30は、アキシャルギャップ形モータであり、ステータ31、ロータ32、シャフト32c及び軸受34により構成されている。また、ステータ31は、3つの空芯のコイル36と、3つのコア芯37a及び円形開口を有する円板状のコアプレート37bからなるコア37と、により構成されている。 The motor 30 is an axial gap type motor, and is composed of a stator 31, a rotor 32, a shaft 32c, and a bearing 34. Further, the stator 31 is composed of three air-core coils 36, a core 37 composed of three core cores 37a and a disk-shaped core plate 37b having a circular opening.
 コア芯37a及びコアプレート37bは、ともに軟磁性材からなる。コアプレート37bには、周方向(周方向eまたは周方向f)に等間隔に3つの貫通孔が形成されており、中央の円形開口は、下ケーシング12に形成されたボス部15を挿通させるための孔となる。コア芯37aは、円柱形状を有し、当該コア芯37aの一端がコアプレート37bに形成された3つの貫通孔にそれぞれ嵌合することで、コア芯37aとコアプレート37bが結合し、コアプレート37bから上側aに向けて3つのコア芯37aが立設した状態になっている。 Both the core core 37a and the core plate 37b are made of a soft magnetic material. The core plate 37b is formed with three through holes at equal intervals in the circumferential direction (circumferential direction e or circumferential direction f), and the central circular opening allows the boss portion 15 formed in the lower casing 12 to pass through. It becomes a hole for. The core core 37a has a cylindrical shape, and one end of the core core 37a is fitted into each of the three through holes formed in the core plate 37b, whereby the core core 37a and the core plate 37b are connected to each other and the core plate is formed. Three core cores 37a are erected from 37b toward the upper side a.
 一方、ロータ32は、中央に円形開口を有する円板状のロータマグネット32aと、同様に中央に円形開口を有する円板状の軟磁性材からなるバックヨーク32bと、シャフト32cと、により構成されており、ロータ32と結合したインペラ20が、モータ30のロータとしても機能している。 On the other hand, the rotor 32 is composed of a disk-shaped rotor magnet 32a having a circular opening in the center, a back yoke 32b made of a disk-shaped soft magnetic material having a circular opening in the center, and a shaft 32c. The impeller 20 coupled with the rotor 32 also functions as a rotor of the motor 30.
 インペラ20は、ハブ21と、複数の羽根22と、から構成され、ハブ21の中央には、モータ30のシャフト32cを圧入するための貫通孔23が形成されている。複数の羽根22は全て同じ形状を有しており、ハブ21の外周面から周方向に均等配置されている。また、インペラ20は、その回転方向(時計回りの周方向e)に凸となるように湾曲した形状の「後向き羽根」となっている。ハブ21及び複数の羽根22は、樹脂製であり、一体成形にて形成されている。 The impeller 20 is composed of a hub 21 and a plurality of blades 22, and a through hole 23 for press-fitting the shaft 32c of the motor 30 is formed in the center of the hub 21. The plurality of blades 22 all have the same shape, and are evenly arranged in the circumferential direction from the outer peripheral surface of the hub 21. Further, the impeller 20 is a "rearward blade" having a shape curved so as to be convex in the rotation direction (clockwise circumferential direction e). The hub 21 and the plurality of blades 22 are made of resin and are integrally molded.
 ハブ21の下端面(基板40と対向する面)には、円環状の凹部24が形成されている。この凹部24の中に、ロータ32の構成部品である、円板状のバックヨーク32b及びロータマグネット32aが収容され、接着剤にて接着されている。ロータマグネット32aは、周方向に複数の磁極が形成されている。 An annular recess 24 is formed on the lower end surface of the hub 21 (the surface facing the substrate 40). A disc-shaped back yoke 32b and a rotor magnet 32a, which are components of the rotor 32, are housed in the recess 24 and are bonded with an adhesive. The rotor magnet 32a has a plurality of magnetic poles formed in the circumferential direction.
 また、ハブ21の中央に形成された貫通孔23にはシャフト32cが圧入され、当該シャフト32cがハブ21に固定されている。シャフト32cとハブ21との結合は、圧入に代えて、インサート成形にてシャフト32cとインペラ20とを一体成形してもよい。
 ハブ21の下端面の中央(円環状の凹部24の内側)には、貫通孔23を中心とする凹部25が形成されている。当該凹部25には、下ケーシング12のボス部15の一部が入り込んで配置される構成となっている。
Further, the shaft 32c is press-fitted into the through hole 23 formed in the center of the hub 21, and the shaft 32c is fixed to the hub 21. For the coupling between the shaft 32c and the hub 21, instead of press-fitting, the shaft 32c and the impeller 20 may be integrally molded by insert molding.
A recess 25 centered on the through hole 23 is formed in the center of the lower end surface of the hub 21 (inside the annular recess 24). A part of the boss portion 15 of the lower casing 12 is inserted into the recess 25 and arranged.
 下ケーシング12には、環状の凹部(以下、「環状凹部」と称する。)12aが形成され、環状凹部12aの中央には、軸x方向の上側aに立設する円筒状のボス部15が形成されている。ボス部15には有底の円形孔15aが形成されている。この円形孔15aには、モータ30の軸受34が嵌入して取り付けられる。 An annular recess (hereinafter referred to as an "annular recess") 12a is formed in the lower casing 12, and a cylindrical boss portion 15 standing on the upper side a in the axis x direction is formed in the center of the annular recess 12a. It is formed. A bottomed circular hole 15a is formed in the boss portion 15. The bearing 34 of the motor 30 is fitted and attached to the circular hole 15a.
 下ケーシング12には、後述する基板40に実装された電子部品(抵抗、コンデンサ等)43や駆動制御IC44などを収容するための凹部(以下、「電子部品収容凹部」と称する。)12bが、環状凹部12aとは別に形成されている。
 環状凹部12aの内周の内側(換言すれば、円筒状のボス部15の外周外側)には、ボス部15の下方で拡径して張り出した段差部15bが形成され、当該段差部15bの上面には内側トレンチ12cが形成されている。また、下ケーシング12には、環状凹部12a及び電子部品収容凹部12bの両方を取り囲むように外側トレンチ12dが形成されている。
The lower casing 12 has recesses (hereinafter, referred to as “electronic component accommodating recesses”) 12b for accommodating electronic components (resistors, capacitors, etc.) 43 mounted on the substrate 40, which will be described later, drive control IC 44, and the like. It is formed separately from the annular recess 12a.
Inside the inner circumference of the annular recess 12a (in other words, outside the outer circumference of the cylindrical boss portion 15), a stepped portion 15b that expands in diameter below the boss portion 15 is formed, and the stepped portion 15b of the step portion 15b is formed. An inner trench 12c is formed on the upper surface. Further, the lower casing 12 is formed with an outer trench 12d so as to surround both the annular recess 12a and the electronic component accommodating recess 12b.
 これら内側トレンチ12c及び外側トレンチ12dには、それぞれ、両面に粘着剤が塗布されたシール材(例えば、両面粘着テープ)12e,12f(図5を参照)が、埋め込まれ、一方の粘着面が内側トレンチ12c及び外側トレンチ12dの底部に貼着されている。このシール材12e,12fの他方の粘着面は、基板40に貼り付けられて、内側トレンチ12c及び外側トレンチ12dに配されたシール材12e,12fを介して下ケーシング12に基板40が接着されている。つまり、基板40によって、環状凹部12a及び電子部品収容凹部12bの両方の上側aの開口部を塞いだ状態になっている。 Sealing materials (for example, double-sided adhesive tape) 12e and 12f (see FIG. 5) coated with an adhesive on both sides are embedded in the inner trench 12c and the outer trench 12d, respectively, and one of the adhesive surfaces is inside. It is attached to the bottom of the trench 12c and the outer trench 12d. The other adhesive surface of the sealing materials 12e and 12f is attached to the substrate 40, and the substrate 40 is adhered to the lower casing 12 via the sealing materials 12e and 12f arranged in the inner trench 12c and the outer trench 12d. There is. That is, the substrate 40 closes the openings on the upper side a of both the annular recess 12a and the electronic component accommodating recess 12b.
 第1の実施形態のファン装置1を製造する際の、組み立て工程について説明する。
 下ケーシング12に形成された環状凹部12aに、円板状のコア37を収容し、予め環状凹部12の底面に塗布しておいた接着剤で、コア芯37aが結合されたコア37を接着する。次に、3つのコイル36が実装された基板40に予めシール材12e、12fを貼着しておき、シール材12e,12fが、下ケーシング12に形成された内側トレンチ12c及び外側トレンチ12dの位置に合うように位置合わせをして、基板40と下ケーシング12とを接合する。
The assembly process when manufacturing the fan device 1 of the first embodiment will be described.
The disc-shaped core 37 is housed in the annular recess 12a formed in the lower casing 12, and the core 37 to which the core core 37a is bonded is adhered with an adhesive previously applied to the bottom surface of the annular recess 12. .. Next, the sealing materials 12e and 12f are attached to the substrate 40 on which the three coils 36 are mounted in advance, and the sealing materials 12e and 12f are located at the positions of the inner trench 12c and the outer trench 12d formed in the lower casing 12. The substrate 40 and the lower casing 12 are joined so as to be aligned with each other.
 このとき、環状凹部12aの中に、ステータ31の構成部品である3つのコイル36が収容され、かつ、各コイル36にコア芯37aが嵌挿された状態でそれぞれ配置される。下ケーシング12に形成された電子部品収容凹部12bには、基板40に実装された電子部品43および駆動制御IC44が収容される。そして、既述の通り、基板40によって、下ケーシング12に形成された環状凹部12a及び電子部品収容凹部12bの両方の開口部が塞がれる。 At this time, the three coils 36, which are the constituent parts of the stator 31, are housed in the annular recess 12a, and the core core 37a is fitted into each coil 36, respectively. The electronic component 43 mounted on the substrate 40 and the drive control IC 44 are housed in the electronic component accommodating recess 12b formed in the lower casing 12. Then, as described above, the substrate 40 closes the openings of both the annular recess 12a and the electronic component accommodating recess 12b formed in the lower casing 12.
 基板40は、フレキシブルプリント配線基板(FPC)であり、円形部41と、円形部41の外周縁の一部から径外方に延出する配線引出部42と、を備えている。この円形部41の中央には、ボス部15を挿通するための円形穴41aが形成されている。基板40は、片面実装であり、軸線x方向の一方端側(下側b)の面には配線パターン45が形成され、モータ30を駆動するための駆動制御IC44と、電子部品(抵抗、コンデンサ等)43が実装されている。 The substrate 40 is a flexible printed wiring board (FPC), and includes a circular portion 41 and a wiring lead-out portion 42 extending outward from a part of the outer peripheral edge of the circular portion 41. A circular hole 41a for inserting the boss portion 15 is formed in the center of the circular portion 41. The substrate 40 is mounted on one side, and a wiring pattern 45 is formed on the surface on one end side (lower side b) in the axis x direction, and a drive control IC 44 for driving the motor 30 and electronic components (resistors, capacitors). Etc.) 43 is implemented.
 次に、下ケーシング12に形成された円筒状のボス部15の円形孔15aの底に、円形の樹脂製のスラストワッシャー35を配置し、当該円形孔15aに、軸受34が嵌着される。軸受34は、焼結含油軸受(例えば、銅系の金属合金)で、シャフト32cを回転可能に支持する。 Next, a circular resin thrust washer 35 is arranged at the bottom of the circular hole 15a of the cylindrical boss portion 15 formed in the lower casing 12, and the bearing 34 is fitted into the circular hole 15a. The bearing 34 is a sintered oil-impregnated bearing (for example, a copper-based metal alloy) that rotatably supports the shaft 32c.
 インペラ20とロータ32を一体に形成したユニットを作製し、下ケーシング12に形成されたボス部15の円形孔15aに嵌着した軸受34に、インペラ20と結合したシャフト32cを挿入する。これによって基板40が接合された下ケーシング12にインペラ20が組み付けられる。 A unit in which the impeller 20 and the rotor 32 are integrally formed is manufactured, and the shaft 32c coupled to the impeller 20 is inserted into the bearing 34 fitted in the circular hole 15a of the boss portion 15 formed in the lower casing 12. As a result, the impeller 20 is assembled to the lower casing 12 to which the substrate 40 is joined.
 次に、上ケーシング11を装着することで、ファン装置1ができあがる。このとき、ケーシング10外方に突出する基板40の配線引出部42は、上ケーシング11に形成された切欠11aからケーシング10の外方に引き出すようにする。基板40の配線引出部42は、上ケーシング11と下ケーシング12とによって挟持される。外部からの電力供給は、基板40の配線引出部42に形成された配線パターン45を介して行われる。 Next, by mounting the upper casing 11, the fan device 1 is completed. At this time, the wiring drawing-out portion 42 of the substrate 40 protruding outward from the casing 10 is pulled out from the notch 11a formed in the upper casing 11 to the outside of the casing 10. The wiring lead-out portion 42 of the substrate 40 is sandwiched between the upper casing 11 and the lower casing 12. The power supply from the outside is performed through the wiring pattern 45 formed in the wiring lead-out portion 42 of the substrate 40.
 上ケーシング11と下ケーシング12との接合は、上ケーシング11の接合面に複数の凸部を形成し、下ケーシング12の接合面に複数の凹部を形成し、凸部を凹部に嵌合させるいわゆる嵌め合いによってなされている(不図示)。なお、上ケーシング11と下ケーシング12との接合方法としては、これに限定されるものではなく、接合手段である凹部と凸部を逆のケーシング部材に形成したり、他の接合手段として、一方のケーシング部材に係合爪を設け、当該係合爪を他方のケーシング部材に係合させて接合したり、あるいは、上下ケーシング11,12の接合面を接着剤で接着したり等、どのような構成であってもよい。 In the joining between the upper casing 11 and the lower casing 12, a plurality of convex portions are formed on the joint surface of the upper casing 11, a plurality of concave portions are formed on the joint surface of the lower casing 12, and the convex portions are fitted into the concave portions. It is made by fitting (not shown). The method of joining the upper casing 11 and the lower casing 12 is not limited to this, and the concave portion and the convex portion, which are the joining means, may be formed on the opposite casing member, or the lower casing 12 may be used as another joining means. The casing member of the above is provided with an engaging claw, and the engaging claw is engaged with the other casing member to be joined, or the joining surfaces of the upper and lower casings 11 and 12 are bonded with an adhesive. It may be a configuration.
 第1の実施形態のファン装置1においては、図2及び図5からわかるように、ステータ31とロータ32とは、基板40を挟んで対向配置された状態になっている。即ち、モータ30の構成部品である、ステータ31とロータ32とが、基板40によって隔絶されており、モータ30は、アキシャルギャップ形モータを構成している。 In the fan device 1 of the first embodiment, as can be seen from FIGS. 2 and 5, the stator 31 and the rotor 32 are arranged so as to face each other with the substrate 40 in between. That is, the stator 31 and the rotor 32, which are the components of the motor 30, are separated by the substrate 40, and the motor 30 constitutes an axial gap type motor.
 下ケーシング12に、基板40、ステータ31及びロータ32を含むモータ30、ならびにインペラ20まで組み付けた状態のユニットが、ハブ21の下端面に形成された凹部25に、下ケーシング12のボス部15の一部が入り込んだ状態で配置される。そのため、軸x方向の高さ寸法を低減することができ、ファン装置1の薄型化を図ることができる。 The unit in which the substrate 40, the motor 30 including the stator 31 and the rotor 32, and the impeller 20 are assembled to the lower casing 12 is formed in the recess 25 formed on the lower end surface of the hub 21, and the boss portion 15 of the lower casing 12 is formed. It is placed with a part in it. Therefore, the height dimension in the axis x direction can be reduced, and the fan device 1 can be made thinner.
 第1の実施形態にかかるファン装置1において、下ケーシング12の環状凹部12aには、コア芯37a及び円板状のコアプレート37bを有するコア37が、基板40に実装されたコイル36とともに収容されている。また、基板40に実装された電子部品43や駆動制御IC44は、下ケーシング12の電子部品収容凹部12bに収容されている。 In the fan device 1 according to the first embodiment, the core 37 having the core core 37a and the disc-shaped core plate 37b is housed in the annular recess 12a of the lower casing 12 together with the coil 36 mounted on the substrate 40. ing. Further, the electronic component 43 and the drive control IC 44 mounted on the substrate 40 are housed in the electronic component accommodating recess 12b of the lower casing 12.
 環状凹部12aと電子部品収容凹部12bの開口部は、基板40で蓋をされた状態になって塞がれている。既述の通り、下ケーシング12と基板40との接合は、基板40の外周縁及び円形穴41aの周縁に予め貼着されたシール材12e,12fによって成されている。このように、基板40の周縁に貼着されたシール材12e,12fにて下ケーシング12に基板40が密着接合される結果、コア37及びコイル36からなるステータ31が環状凹部12aの中に密封される。また、電子部品43や駆動制御IC44等の実装部品は、電子部品収容凹部12bの中に密封される。 The openings of the annular recess 12a and the electronic component accommodating recess 12b are closed with the substrate 40 covered. As described above, the lower casing 12 and the substrate 40 are joined by the sealing materials 12e and 12f previously attached to the outer peripheral edge of the substrate 40 and the peripheral edge of the circular hole 41a. As a result of the substrate 40 being tightly joined to the lower casing 12 by the sealing materials 12e and 12f attached to the peripheral edge of the substrate 40, the stator 31 composed of the core 37 and the coil 36 is sealed in the annular recess 12a. Will be done. Further, mounting components such as the electronic component 43 and the drive control IC 44 are sealed in the electronic component accommodating recess 12b.
 このため、粉塵や水分が、例えば、吐出口14からファン装置1内に入り込んだとしても、基板40で塞がれた環状凹部12a及び電子部品収容凹部12bの内部に侵入することを抑制することができる。したがって、第1の実施形態のファン装置1は、簡易な構成でありながら、防水機能及び防塵機能を備えたものとなる。 Therefore, even if dust or moisture enters the fan device 1 from the discharge port 14, for example, it is possible to prevent the dust or moisture from entering the inside of the annular recess 12a and the electronic component accommodating recess 12b closed by the substrate 40. Can be done. Therefore, the fan device 1 of the first embodiment has a waterproof function and a dustproof function while having a simple configuration.
 また、第1の実施形態にかかるファン装置1は、モータ30がアキシャルギャップ形モータの構成を備え、下ケーシング12に形成された環状凹部12aにコア37及びコイル36を、並びに、電子部品収容凹部12bに電子部品43や駆動制御IC44等の実装部品を、それぞれ収容させることによって、軸線x方向の寸法を低減することができる。その結果、ファン装置1の全高を抑制することができ、ファン装置1の薄型化を図ることができる。 Further, in the fan device 1 according to the first embodiment, the motor 30 has an axial gap type motor configuration, and the core 37 and the coil 36 are provided in the annular recess 12a formed in the lower casing 12, and the electronic component accommodating recess. By accommodating the electronic component 43, the drive control IC 44, and other mounting components in the 12b, the dimensions in the axis x direction can be reduced. As a result, the overall height of the fan device 1 can be suppressed, and the fan device 1 can be made thinner.
 以上、本発明のファン装置について、好ましい第1の実施形態を挙げて説明したが、本発明のファン装置は、上記の第1の実施形態の構成に限定されるものではない。例えば、上記第1の実施形態においては、下ケーシング12に形成された凹部(環状凹部12a及び電子部品収容凹部12b。以下同じ。)の開口部を覆って塞ぐための基板40として、FPCを用いているが、これに限定されない。FPCを基板に用いることは、ファン装置の薄型化を図るためには、好適であるが、配線が形成された基板にて下ケーシング12に形成された凹部に収容された実装部品を覆う構成であればよい。 Although the fan device of the present invention has been described above with reference to the preferred first embodiment, the fan device of the present invention is not limited to the configuration of the above first embodiment. For example, in the first embodiment, the FPC is used as the substrate 40 for covering and closing the opening of the recess (annular recess 12a and electronic component accommodating recess 12b; the same applies hereinafter) formed in the lower casing 12. However, it is not limited to this. The use of FPC as a substrate is suitable for reducing the thickness of the fan device, but the substrate on which wiring is formed covers the mounting components housed in the recesses formed in the lower casing 12. All you need is.
 当該基板としては、フレキシブルプリント配線基板(FPC)の他に、例えば、プリント配線基板(PCB)であってもよく、FPCやPCB、あるいは、それ以外の部材との複合材で構成されていてもよい。かかる複合材としては、FPCとPCBの複合材や、FPCあるいはPCBとこれら以外の部材の複合材等が挙げられる。特に、FPCやPCB等の配線基板のみで凹部の開口部全てを覆わなくてもよく、例えば、FPCやPCB等の配線基板により構成される基板本体と、凹部の開口部を塞ぐ蓋部と、からなる基板であってもよい。このとき、凹部の開口部を塞ぐ蓋部としては、さらにFPCやPCB等の配線基板を覆うカバー部材であってもよい。 The substrate may be, for example, a printed wiring board (PCB) in addition to the flexible printed wiring board (FPC), or may be composed of an FPC, a PCB, or a composite material with other members. Good. Examples of such a composite material include a composite material of FPC and PCB, a composite material of FPC or PCB and a member other than these, and the like. In particular, it is not necessary to cover the entire opening of the recess with only the wiring board such as FPC or PCB. For example, a substrate body composed of a wiring board such as FPC or PCB, a lid portion that closes the opening of the recess, and the like. It may be a substrate made of. At this time, the lid portion that closes the opening of the recess may be a cover member that covers the wiring board such as FPC or PCB.
 また、上記第1の実施形態においては、シール材として、両面粘着テープを用いているが、接着性(粘着性)を有しているシール材であれば、例えば接着剤など、何れのシール材を用いても構わない。さらに、位置決めの容易性、作業性及び薄型化の観点からトレンチ12c,12dを形成し、当該トレンチ12c,12d内に両面粘着テープを設けているが、トレンチ12c,12dに代えて、下ケーシング上に突起を形成し、突起を位置決めガイドとして用いてもよい。また、ファン装置の全高(厚み)に特に制約がなければ、トレンチを形成せず、直接、下ケーシング上にシール材を配設してもよい。 Further, in the first embodiment, the double-sided adhesive tape is used as the sealing material, but any sealing material such as an adhesive can be used as long as it has adhesiveness (adhesiveness). May be used. Further, from the viewpoint of ease of positioning, workability, and thinning, trenches 12c and 12d are formed, and double-sided adhesive tape is provided in the trenches 12c and 12d. A protrusion may be formed on the surface, and the protrusion may be used as a positioning guide. Further, if the total height (thickness) of the fan device is not particularly limited, the sealing material may be arranged directly on the lower casing without forming a trench.
 また、上記第1の実施形態においては、シール材にて基板40と下ケーシング12とを密着接合することによって、防塵機能及び防水機能を備える構成となっているが、両面粘着テープが配置されたトレンチをさらにその外側から囲繞するトレンチを形成し、この外側に形成されたトレンチにシーリング材(例えば、シリコーン)を充填して、基板と下ケーシングとの間を密封することで、防塵性能や防水性能をより一層高める構成としても構わない。 Further, in the first embodiment, the substrate 40 and the lower casing 12 are closely bonded with a sealing material to provide a dustproof function and a waterproof function, but a double-sided adhesive tape is arranged. A trench that surrounds the trench from the outside is further formed, and the trench formed on the outside is filled with a sealing material (for example, silicone) to seal between the substrate and the lower casing, thereby providing dustproof performance and waterproofing. It may be configured to further enhance the performance.
 第1の実施形態において、モータ30は、3相構造のものを例に挙げているが、単相構造であってもよい。また、コイルの数は、3個に限定されず、3相構造や単相構造等の構造や目的、所望とする性能に応じた数のコイルを備えていればよい。 In the first embodiment, the motor 30 has a three-phase structure as an example, but may have a single-phase structure. Further, the number of coils is not limited to three, and it is sufficient that the number of coils is provided according to the structure, purpose, and desired performance such as a three-phase structure or a single-phase structure.
 第1の実施形態において、ステータ31は、コイル36の磁力を強めるためにコア芯37a及びコアプレート37bからなるコア37を設けているが、磁力が弱くなるものの、ステータ31は、コアプレート37bが無くても構わないし、さらに、コア芯37aが無くても、モータとして機能してファン装置を構成することができる。 In the first embodiment, the stator 31 is provided with a core 37 composed of a core core 37a and a core plate 37b in order to strengthen the magnetic force of the coil 36. Although the magnetic force is weakened, the stator 31 has a core plate 37b. It does not have to be, and even if the core core 37a is not provided, it can function as a motor to form a fan device.
 続いて、本発明の第2の実施形態にかかるファン装置について、図面を参照しながら詳細に説明する。図6は、本発明の一例である第2の実施形態にかかるファン装置70を軸線x方向に分解した分解斜視図である。図7は、本発明の一例である第2の実施形態にかかるファン装置70の図2と同様の断面図である。図8は、本発明の一例である第2の実施形態にかかるファン装置70の拡大断面図であり、図7における、向かって左側半分のみを示すものである。 Subsequently, the fan device according to the second embodiment of the present invention will be described in detail with reference to the drawings. FIG. 6 is an exploded perspective view of the fan device 70 according to the second embodiment of the present invention, which is disassembled in the x-axis direction. FIG. 7 is a cross-sectional view similar to FIG. 2 of the fan device 70 according to the second embodiment of the present invention. FIG. 8 is an enlarged cross-sectional view of the fan device 70 according to the second embodiment, which is an example of the present invention, and shows only the left half of the fan device 70 in FIG. 7.
 図3との対応部分に同一符号を付した図6に示すように、第2の実施形態にかかるファン装置70は、基本的には第1の実施形態のファン装置1と同様の基本構成を有しており、ここでは便宜上、異なる構成部分について主に説明する。第2の実施形態にかかるファン装置70では、第1の実施形態におけるコア37に代えてコア77が設けられている。 As shown in FIG. 6 in which the corresponding portions corresponding to those in FIG. 3 are designated by the same reference numerals, the fan device 70 according to the second embodiment basically has the same basic configuration as the fan device 1 of the first embodiment. It has, and here, for convenience, different components will be mainly described. In the fan device 70 according to the second embodiment, the core 77 is provided in place of the core 37 in the first embodiment.
 ステータ71は、第1の実施形態と同様の3つの空芯のコイル36と、コア77と、により構成されている。コア77は、薄板の円環状からなるコアバック部77aと、そのコアバック部77aの内周側端縁から径方向において中心へ向かって延びるように突出した平面視矩形状の3つの突出部77bとを備えている。なお、コアバック部77aおよび突出部77bは共に軟磁性材からなる。 The stator 71 is composed of three air-core coils 36 and a core 77, which are the same as those in the first embodiment. The core 77 has a core back portion 77a formed of an annular shape of a thin plate, and three projecting portions 77b having a rectangular shape in a plan view, which protrude from the inner peripheral side edge of the core back portion 77a so as to extend toward the center in the radial direction. And have. Both the core back portion 77a and the protruding portion 77b are made of a soft magnetic material.
 これら3つの突出部77bは、互いに周方向へ120度間隔で配置されており、かつ、基板40に実装された空芯のコイル36と対向する位置であり、当該コイル36の下面側に配置されている。3つの突出部77bは、それぞれがコアバック部77aの中心に向かって所定の長さだけ延びている。なお、コア77におけるコアバック部77aおよび3つの突出部77bは一体に形成されている。 These three projecting portions 77b are arranged at intervals of 120 degrees in the circumferential direction, and are located at positions facing the air-core coil 36 mounted on the substrate 40, and are arranged on the lower surface side of the coil 36. ing. Each of the three protrusions 77b extends by a predetermined length toward the center of the core back portion 77a. The core back portion 77a and the three protruding portions 77b of the core 77 are integrally formed.
 このような構成を有する第2の実施形態のファン装置70においては、第1の実施形態のファン装置1のようにコア芯37a(磁芯(鉄芯)に相当する)が設けられていないため、ファン装置1のコイル36よりも磁力が弱くなるが、モータとしては十分に機能する程度の磁力を有している。 In the fan device 70 of the second embodiment having such a configuration, the core core 37a (corresponding to the magnetic core (iron core)) is not provided unlike the fan device 1 of the first embodiment. Although the magnetic force is weaker than that of the coil 36 of the fan device 1, it has a magnetic force sufficient to function as a motor.
 ところで、第1の実施形態におけるファン装置1では、コア芯37aおよびコアプレート37bからなるコア37が空芯のコイル36の磁力を強めることができるものの、その一方で、その強い磁力によってロータマグネット32aとコア37との吸着力が強く作用する。そうすると、その強い吸着力がロータ32の回転を妨げるブレーキとして作用し、ひいてはロータ32に結合されているインペラ20の回転を妨げることになり、所望の風量特性を得ることができない場合がある。 By the way, in the fan device 1 of the first embodiment, the core 37 composed of the core core 37a and the core plate 37b can strengthen the magnetic force of the air-core coil 36, but on the other hand, the strong magnetic force of the core 37a causes the rotor magnet 32a. The adsorption force between the core 37 and the core 37 acts strongly. Then, the strong suction force acts as a brake that hinders the rotation of the rotor 32, which in turn hinders the rotation of the impeller 20 coupled to the rotor 32, and a desired air volume characteristic may not be obtained.
 これに対して第2の実施形態におけるファン装置70では、第1の実施形態のファン装置1よりも空芯のコイル36の磁力が低下するものの、その分だけロータマグネット32aとコア77との吸着力が弱くなり、インペラ20の回転を妨げることがないので所望の風量特性を確実に得ることができる。このように第2の実施形態におけるファン装置70では、コア芯37aを設けるのではなく、コア芯37aに代わるものとしてコアバック部77aに突出部77bを設けるようにしたことにより、モータとしての機能を維持しながらロータ32とコア77との吸着力を弱め、インペラ20の回転が妨げられることを抑制し、所望の風量特性を得ることができる。 On the other hand, in the fan device 70 of the second embodiment, the magnetic force of the air-core coil 36 is lower than that of the fan device 1 of the first embodiment, but the rotor magnet 32a and the core 77 are attracted by that amount. Since the force is weakened and the rotation of the impeller 20 is not hindered, the desired air volume characteristic can be surely obtained. As described above, in the fan device 70 of the second embodiment, the core back portion 77a is provided with the protruding portion 77b as a substitute for the core core 37a instead of providing the core core 37a, thereby functioning as a motor. The suction force between the rotor 32 and the core 77 is weakened, the rotation of the impeller 20 is suppressed from being hindered, and a desired air volume characteristic can be obtained.
 なお、その他、当業者は、従来公知の知見に従い、本発明のファン装置1、70を適宜改変することができる。かかる改変によってもなお本発明の構成を具備する限り、勿論、本発明の範疇に含まれるものである。 In addition, those skilled in the art can appropriately modify the fan devices 1 and 70 of the present invention according to conventionally known knowledge. As long as the modification still has the constitution of the present invention, it is, of course, included in the category of the present invention.
 1、70…ファン装置、10ケーシング、11…上ケーシング(第2のケーシング部材)、11a…切欠、12…下ケーシング(第1のケーシング部材)、12a…環状凹部(凹部)、12b…電子部品収容凹部(凹部)、12c…内側トレンチ、12d…外側トレンチ、12e…シール材、12f…シール材、12g…傾斜面、13…吸込口、14…吐出口、15…ボス部、15a…円形孔、15b…段差部、20…インペラ、21…ハブ、22…羽根、23…貫通孔、24…凹部、25…凹部、30…モータ、31…ステータ、32…ロータ、32a…ロータマグネット、32b…バックヨーク、32c…シャフト、34…軸受、35…スラストワッシャー、36…コイル、37、77…コア、37a…コア芯、37b…コアプレート、40…基板、41…円形部、41a…円形穴、42…配線引出部、43…電子部品、44…駆動制御IC、45…配線パターン、77a…コアバック部、77b…突出部、100…従来の放熱ファン、101…上ケーシング、102…下ケーシング、103…インペラ、104…ロータ、105…基板、106…コイル組 1, 70 ... fan device, 10 casing, 11 ... upper casing (second casing member), 11a ... notch, 12 ... lower casing (first casing member), 12a ... annular recess (recess), 12b ... electronic component Accommodating recess (recess), 12c ... Inner trench, 12d ... Outer trench, 12e ... Sealing material, 12f ... Sealing material, 12g ... Inclined surface, 13 ... Suction port, 14 ... Discharge port, 15 ... Boss, 15a ... Circular hole , 15b ... stepped portion, 20 ... impeller, 21 ... hub, 22 ... blade, 23 ... through hole, 24 ... recess, 25 ... recess, 30 ... motor, 31 ... stator, 32 ... rotor, 32a ... rotor magnet, 32b ... Back yoke, 32c ... shaft, 34 ... bearing, 35 ... thrust washer, 36 ... coil, 37, 77 ... core, 37a ... core core, 37b ... core plate, 40 ... substrate, 41 ... circular part, 41a ... circular hole, 42 ... Wiring lead-out part, 43 ... Electronic component, 44 ... Drive control IC, 45 ... Wiring pattern, 77a ... Core back part, 77b ... Protruding part, 100 ... Conventional heat dissipation fan, 101 ... Upper casing, 102 ... Lower casing, 103 ... Impeller, 104 ... Rotor, 105 ... Board, 106 ... Coil assembly

Claims (8)

  1.  第1及び第2のケーシング部材からなるケーシングの内部に、インペラと、該インペラを回転するためのモータと、該モータを駆動するための電子部品を備えた基板と、が配置され、
     前記第1のケーシング部材の内面に、1つまたは複数の凹部が形成されており、
     前記モータにおけるステータが、前記凹部に収容され、
     前記基板が、前記凹部の開口部を塞いでいる、ファン装置。
    Inside the casing composed of the first and second casing members, an impeller, a motor for rotating the impeller, and a substrate provided with electronic components for driving the motor are arranged.
    One or more recesses are formed on the inner surface of the first casing member.
    The stator in the motor is housed in the recess and
    A fan device in which the substrate closes the opening of the recess.
  2.  前記基板が、フレキシブルプリント配線基板である、請求項1に記載のファン装置。 The fan device according to claim 1, wherein the board is a flexible printed wiring board.
  3.  前記基板が、プリント配線基板である、請求項1に記載のファン装置。 The fan device according to claim 1, wherein the board is a printed wiring board.
  4.  前記基板が、プリント配線を備えた基板本体と、前記凹部の開口部を塞ぐ蓋部と、からなる、請求項1~3のいずれかに記載のファン装置。 The fan device according to any one of claims 1 to 3, wherein the board comprises a board body provided with printed wiring and a lid portion that closes an opening of the recess.
  5.  前記基板が、前記凹部側の面に前記電子部品を備える、請求項1~4のいずれかに記載のファン装置。 The fan device according to any one of claims 1 to 4, wherein the substrate includes the electronic component on the surface on the concave side.
  6.  前記ステータがコイルを含み、前記コイル及び前記電子部品が、前記凹部に収容されている、請求項5に記載のファン装置。 The fan device according to claim 5, wherein the stator includes a coil, and the coil and the electronic component are housed in the recess.
  7.  前記凹部の開口部を囲繞するシール材によって、前記基板と、前記一方のケーシング部材とを密着接合して、前記凹部の開口部を塞いでいる、請求項1~6のいずれかに記載のファン装置。 The fan according to any one of claims 1 to 6, wherein the substrate and one of the casing members are tightly joined by a sealing material surrounding the opening of the recess to close the opening of the recess. apparatus.
  8.  前記モータが、アキシャルギャップ形モータである、請求項1~7のいずれかに記載のファン装置。 The fan device according to any one of claims 1 to 7, wherein the motor is an axial gap type motor.
PCT/JP2020/034091 2019-09-27 2020-09-09 Fan device WO2021059976A1 (en)

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JP2019-176609 2019-09-27
JP2019176609 2019-09-27

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000116069A (en) * 1998-10-02 2000-04-21 Seiko Instruments Inc Motor and rotor device
JP2000312462A (en) * 1998-04-13 2000-11-07 Asmo Co Ltd Brushless motor and brushless fan motor
JP2009268196A (en) * 2008-04-23 2009-11-12 Sanyo Electric Co Ltd Brushless motor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000312462A (en) * 1998-04-13 2000-11-07 Asmo Co Ltd Brushless motor and brushless fan motor
JP2000116069A (en) * 1998-10-02 2000-04-21 Seiko Instruments Inc Motor and rotor device
JP2009268196A (en) * 2008-04-23 2009-11-12 Sanyo Electric Co Ltd Brushless motor

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