WO2021057045A1 - Method for determining anomalousness of heating assembly, and sanitary cleaning device - Google Patents

Method for determining anomalousness of heating assembly, and sanitary cleaning device Download PDF

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Publication number
WO2021057045A1
WO2021057045A1 PCT/CN2020/091075 CN2020091075W WO2021057045A1 WO 2021057045 A1 WO2021057045 A1 WO 2021057045A1 CN 2020091075 W CN2020091075 W CN 2020091075W WO 2021057045 A1 WO2021057045 A1 WO 2021057045A1
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WIPO (PCT)
Prior art keywords
water
temperature
abnormal
pump
difference
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PCT/CN2020/091075
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French (fr)
Chinese (zh)
Inventor
林孝发
林孝山
林山
刘祖华
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厦门科牧智能技术有限公司
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Publication of WO2021057045A1 publication Critical patent/WO2021057045A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B11/00Arrangements or adaptations of tanks for water supply
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B5/00Use of pumping plants or installations; Layouts thereof
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B7/00Water main or service pipe systems
    • E03B7/07Arrangement of devices, e.g. filters, flow controls, measuring devices, siphons, valves, in the pipe systems
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B7/00Water main or service pipe systems
    • E03B7/07Arrangement of devices, e.g. filters, flow controls, measuring devices, siphons, valves, in the pipe systems
    • E03B7/071Arrangement of safety devices in domestic pipe systems, e.g. devices for automatic shut-off
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B7/00Water main or service pipe systems
    • E03B7/07Arrangement of devices, e.g. filters, flow controls, measuring devices, siphons, valves, in the pipe systems
    • E03B7/072Arrangement of flowmeters
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B7/00Water main or service pipe systems
    • E03B7/07Arrangement of devices, e.g. filters, flow controls, measuring devices, siphons, valves, in the pipe systems
    • E03B7/078Combined units with different devices; Arrangement of different devices with respect to each other

Definitions

  • the invention relates to the field of sanitary ware, in particular to a method for judging an abnormality of a heating assembly and a sanitary cleaning device.
  • Existing sanitary cleaning devices usually include water tanks, solenoid valves, temperature or flow sensors, heat exchangers, water pumps, nozzles, controllers and other components.
  • the water tank is used to store cleaning water
  • the pump is used to pump cleaning water
  • the heater is used to The extracted cleaning water is heated
  • the temperature sensor is used to detect the temperature
  • the flow sensor is used to detect the flow
  • the controller is used to control the coordinated work of various components to achieve the flushing function.
  • the abnormal judgment of the related heating function device is usually only judged by the detection equipment, the current signal or the data collection during the one-way use process, and the complexity and accuracy are not considered. Ideal and easy to be restricted by the conditions of the use environment and detection interference.
  • the main purpose of the present invention is to overcome the above-mentioned shortcomings in the prior art, and propose a heating assembly abnormality judgment method and sanitary cleaning device that make full use of the features of the module's own functional components, and the judgment method is simple and reliable.
  • a method for judging an abnormality of a heating assembly is provided with a water tank, a heater, a pump and a first temperature sensor.
  • the pump is connected to the water tank to extract cleaning water.
  • the heater is located between the pump and the water tank to heat the cleaning water. It is provided with a first temperature sensor for detecting the temperature of the outlet water of the heater; judging whether the heating component is abnormal according to the state of the pump and/or heater and combining the change of the outlet water temperature, and when abnormal, stop operation and/or alarm .
  • the difference of the outlet water temperature within the specified time T1 is calculated and compared with the preset threshold Q1. If the absolute value of the difference is less than or equal to the threshold Q1, the pump is abnormal.
  • the difference of the outlet water temperature within the specified time T2 is calculated and compared with the preset threshold Q2. If the absolute value of the difference is less than or equal to the threshold Q2, the heater is abnormal.
  • the difference of the outlet water temperature within the predetermined time T3 is calculated and compared with the preset threshold Q3. If the absolute value of the difference is greater than the threshold Q3, the heater is abnormal.
  • a second temperature sensor is provided for detecting the inlet water temperature of the water tank; according to the state of the heating assembly, combined with the difference between the inlet water temperature and the outlet water temperature, it is judged whether the heating assembly is abnormal.
  • the inlet water temperature detected by the second temperature sensor is acquired
  • the outlet water temperature detected by the first temperature sensor is acquired after a predetermined time T1
  • the absolute value of the difference between the two is calculated with a preset threshold value.
  • Q4 comparison if it is greater than or equal to the threshold Q4, the pump is abnormal.
  • the water inlet temperature detected by the second temperature sensor is obtained in real time, and the difference between the water inlet temperature and the preset value is compared. If the absolute value is greater than or equal to the threshold Q5, the water tank inlet is abnormal.
  • it further includes a water inlet valve, which is connected to the water inlet end of the water tank; when the water inlet valve is opened, the inlet water temperature detected by the second temperature sensor is acquired, and the second temperature sensor is acquired after a predetermined time T4.
  • the outlet water temperature detected by a temperature sensor compares the absolute value of the difference between the two with a preset threshold Q1. If it is less than or equal to the threshold Q1, the inlet valve is abnormal.
  • it further includes a first water level sensor for detecting the lower limit water level of the water tank; when the lower limit water level is detected, the outlet water temperature difference within the specified time T1 is calculated and compared with the preset threshold Q1, if the outlet water temperature difference If the absolute value of is less than or equal to the threshold Q1, the pump is abnormal.
  • a first water level sensor for detecting the lower limit water level of the water tank; when the lower limit water level is detected, the outlet water temperature difference within the specified time T1 is calculated and compared with the preset threshold Q1, if the outlet water temperature difference If the absolute value of is less than or equal to the threshold Q1, the pump is abnormal.
  • it further includes a water inlet valve, which is connected to the water inlet end of the water tank; when the water inlet valve is opened, if the lower limit water level signal of the first water level sensor is not received within a predetermined time T5, the water inlet valve abnormal.
  • a water inlet valve which is connected to the water inlet end of the water tank; when the water inlet valve is opened, if the lower limit water level signal of the first water level sensor is not received within a predetermined time T5, the water inlet valve abnormal.
  • the water outlet temperature detected by the first temperature sensor is acquired when the lower limit water level is detected for the first time, and the water outlet temperature is acquired again when the lower limit water level is detected again, and the difference between the two is calculated. If the absolute value is less than or equal to the threshold Q6, the first temperature sensor is abnormal.
  • a sanitary cleaning device the functional module of which includes a flushing component and a heating component, characterized in that: the above-mentioned heating component abnormality judgment method is adopted; when the heating component is abnormal, if the function module is not running, the function module is prohibited from being turned on; If the function module is running, the heater, pump, flushing component and water tank will be turned off in order, and an alarm will be issued.
  • the present invention compared with the prior art, the present invention has the following beneficial effects:
  • the method and device of the present invention use the state of the pump and/or heater combined with the change in the temperature of the outlet water to determine whether the heating component is abnormal, and when abnormal, stop operation and/or alarm, and make full use of the module's own functional components.
  • the judgment is simple and reliable, and no additional testing equipment and modules are required.
  • the abnormality of the pump is determined by detecting the difference in the water temperature, and the abnormality of the pump can be detected in time and alarms and prompts; when the heater is started, the difference in the water temperature is detected To judge whether the heater is abnormal, including the heater is not heating or overheating, and can give an alarm and prompt in time; a single temperature sensor can realize component abnormality judgment, which is simple, reliable, and easy to implement.
  • the method and device of the present invention are equipped with a second temperature sensor, which can judge whether the heating component is abnormal according to the state of the heating component and the difference between the inlet water temperature and the outlet water temperature. Multiple combinations are fully judged, and the result is more accurate and reliable. .
  • the water inlet temperature is obtained in real time, and the difference between it and the preset value is compared to determine whether the water tank has an abnormal water inlet, so as to avoid overheating of the inlet water.
  • the method and device of the present invention when the lower limit water level is detected, judge whether the pump is abnormal according to the temperature difference of the outlet water, and give an alarm or prompt in time; when the inlet valve is opened, according to the lower limit water level signal, it can also judge whether the inlet valve is Abnormal, so as to report to the police or prompt in time.
  • the method and device of the present invention obtain the outlet water temperature when the lower limit water level is detected for the first time, and obtain the outlet water temperature again when the lower limit water level is detected again. According to the difference between the two, it can be judged whether the first temperature sensor is abnormal. Alarm or prompt in time.
  • Figure 1 is an exploded view of the heating assembly
  • Figure 2 is a perspective view of the heating assembly
  • Figure 3 is a cross-sectional view of the heating assembly
  • Figure 4 is a cross-sectional view of the heating assembly
  • Figure 5 is a sectional view of the heating assembly
  • FIG. 6 is a flow chart of pump abnormality judgment (Embodiment 1);
  • FIG. 7 is a flowchart of heater abnormality judgment (Embodiment 1);
  • Figure 8 is a flow chart for judging abnormal water temperature of outlet water (Embodiment 1);
  • Figure 9 is a flow chart of pump abnormality judgment (Embodiment 2);
  • Figure 10 is a flow chart of the temperature sensor self-check (the second embodiment).
  • Figure 11 is a flow chart for judging the abnormality of the inlet valve (Embodiment 3);
  • Figure 12 is a flow chart of pump abnormality judgment (Embodiment 4);
  • Figure 13 is a flow chart for judging the abnormality of the inlet valve (Embodiment 4);
  • the heating assembly is provided with a water tank 10, a heater 20, a pump 30 and other components.
  • the water tank 10 is used to store washing water, and is provided with a water inlet 11 or a water inlet pipe.
  • a heating cavity 40 and a water outlet 12 may be arranged inside or outside the water tank 10, the heating cavity 40 is connected to the water tank 10 through the water outlet 12, and the heating cavity is used for placing the heater 20.
  • the water inlet end of the pump 30 is in communication with the heating chamber 40, and is used to pump the water in the water tank 10 to the heating chamber 40, and send it out to the relevant cleaning components after being heated by the heater 20.
  • the heater 20 and the pump 30 are controlled by a controller to control their working status.
  • the method of the present invention is provided with a first temperature sensor 13 for detecting the outlet water temperature of the heater 20 and sending it to the controller.
  • the controller judges whether the heating component is abnormal according to the state of the pump and/or the heater combined with the change in the temperature of the outlet water, and stops operation and/or alarms when it is abnormal.
  • the difference of the outlet water temperature within the specified time T1 is calculated and compared with the preset threshold Q1. If the absolute value of the difference is less than or equal to the threshold Q1, the pump 30 is abnormal.
  • the difference in the outlet water temperature is measured from the moment the pump 30 is turned on, and the temperature value of the first temperature sensor 13 is obtained, and the temperature value of the first temperature sensor 13 is obtained again after the specified time T1, and the difference between the two temperature values is compared If the absolute value is less than or equal to the threshold value Q1, it is determined that the abnormality of the pump 30 causes the abnormality of the water system, and the system is stopped and/or alarmed; if the absolute value is greater than the threshold value Q1, it is determined that the pump 30 is normal and the water system is normal, and the system continues to operate.
  • T1 is the time for the washing water to be drawn from the water outlet 12 of the water tank 10 to the first temperature sensor 13, and the threshold Q1 is preset according to
  • the first temperature sensor 13 detects the normal temperature air temperature value for the first time, and the normal temperature air temperature value for the second time.
  • the absolute value of the difference between the two should be less than
  • the present invention is set as
  • the difference of the outlet water temperature within the specified time T2 is calculated and compared with the preset threshold Q2. If the absolute value of the difference is less than or equal to the threshold Q2, the heater 20 is abnormal. Because the heater 20 does not heat. details as follows:
  • the controller starts the heater 20 according to the operation instruction, starts timing and obtains the temperature value of the first temperature sensor 13, and obtains the temperature value of the first temperature sensor 13 again after a predetermined time T2, and compares it twice When the absolute value of the temperature value and the difference is less than or equal to the threshold Q2, it is determined that the heater 20 is abnormal, specifically that the heater 20 does not heat, and the system operation and/or alarm are stopped.
  • T2 is the theoretical limit time for heating water to the lowest operating water temperature
  • Q2 is set according to
  • the present invention is set to
  • the minimum operating water temperature is the nominal minimum water supply temperature of the equipment, such as 3°C from 3°C to 35°C; the minimum heating water temperature is the lowest functional water temperature of the water temperature heating function, such as: 35°C to 39°C 35°C.
  • the difference of the outlet water temperature within the specified time T3 is calculated and compared with the preset threshold Q3. If the absolute value of the difference is greater than the threshold Q3, the heater 20 is abnormal, specifically the heater 20 is overheated. as follows:
  • the controller starts the heater 20 according to the operation instruction, starts timing and obtains the temperature value of the first temperature sensor 13, and obtains the temperature value of the first temperature sensor 13 again after the specified time T3, and compares the two temperature values The absolute value of the difference is greater than the threshold Q3, it is judged that the heater 20 is overheated, and the system operation and/or alarm are stopped.
  • T3 is the theoretical limit time for heating water to the highest operating water temperature
  • Q3 is set according to
  • the present invention is set to
  • the highest operating water temperature is the nominal highest water supply temperature used by the equipment, such as 35°C among 3°C ⁇ 35°C; the highest water temperature is the highest function water temperature of the water temperature heating function, such as: 39°C among 35°C ⁇ 39°C °C.
  • the device when the first temperature sensor 13 detects that the temperature of the outlet water is greater than or equal to a preset threshold (for example, 42°C), the device alarms/abnormally indicates, and the controller controls the heater 20 to stop heating; the flushing function stops , The waterway is switched to the self-cleaning water outlet to continue water outlet or until the water temperature detected by the first temperature sensor 13 is close to the inlet water temperature, the water outlet is stopped.
  • a preset threshold for example, 42°C
  • the present invention also provides a sanitary cleaning device, the functional modules of which include a flushing component, a heating component, a controller, and the like.
  • the flushing components include conventional components such as solenoid valves and nozzles.
  • the controller is used for controlling the heating component to heat and the flushing component to perform flushing action according to the input control command.
  • the sanitary cleaning device of the present invention adopts the above-mentioned heating component abnormality judgment method; when the controller judges that the heating component is abnormal (including the abnormality of the pump 30 and the heater 20), if the functional module (including the flushing component and the heating component) If it is not running (corresponding function is not started), the function module is forbidden to start. If the function module is running, turn off the heater 20, pump 30, flushing component and water tank water in order in order, and give an alarm. Turn off in order means to turn off the heater 20 first, turn off the pump 30 at intervals, and then turn off flushing at intervals Components, and finally close the water tank to enter the water.
  • a method and device for judging an abnormality of a heating assembly the main feature of which is the same as that of the first embodiment, the difference is that the heating assembly is also provided with a second temperature sensor 14 for detecting the inlet water temperature of the water tank 10.
  • the controller judges whether the heating component is abnormal according to the state of the heating component and combining the difference between the inlet water temperature and the outlet water temperature.
  • the controller starts timing when the pump 30 is turned on, and obtains the temperature value of the second temperature sensor 14, and obtains the temperature value of the first temperature sensor 13 after a predetermined time T1, and compares the difference between the two temperature values. If the absolute value is greater than or When it is equal to the threshold Q4, it is judged that the pump 30 is abnormal, and the system is stopped and/or alarmed; if the absolute value is less than the threshold Q4, it is judged that the waterway system is normal and the system continues to operate.
  • T1 is the time for water to be drawn from the water outlet 12 of the water tank 10 to the first sensor
  • Q4 is set according to
  • the second temperature sensor 14 acquires the temperature value of the inlet water temperature
  • the first temperature sensor 13 acquires the temperature value of the normal temperature air. The difference between the two should be greater than the value of the inlet water temperature e °C-The outlet water temperature of the heater is not turned on f°C
  • the present invention sets
  • the water inlet temperature detected by the second temperature sensor 14 can also be obtained in real time, and the difference between it and the preset value can be compared. If the absolute value of the difference is greater than or equal to the threshold Q5, the water tank enters The water is abnormal.
  • the preset value is the temperature value of normal temperature water.
  • the threshold Q5 is the upper and lower limit values of the inlet water temperature.
  • the abnormal water inflow of the water tank includes overheating of the water inflow.
  • the first temperature sensor 13 and the second temperature sensor 14 may be periodically collected and detected in the standby state, and the detected data is compared with values. The difference between the values is greater than the preset value, and the controller determines If the corresponding temperature sensor is abnormal, an alarm and prompt will be issued to realize the self-check of the temperature sensor.
  • the second temperature sensor 14 is arranged near the water tank 10 and can penetrate the side wall of the water tank 10 or be located in the water tank 10 and is higher than the water surface at the water outlet 12 of the water tank 10.
  • a method for judging abnormalities of heating components and a sanitary cleaning device the main scheme is the same as that of the second embodiment, the difference lies in:
  • the heating assembly is also provided with a water inlet valve, which is connected to the water inlet end of the water tank 10, and is used to provide the water tank 10 with cleaning water of no less than a prescribed flow rate M1.
  • M1 can be set according to needs and is not limited here.
  • the controller starts timing when the water inlet valve is opened, and obtains the temperature value of the second temperature sensor 14, and obtains the temperature value of the second temperature sensor 14 again after a predetermined time T4, and compares the two temperature values If the absolute value of the difference is less than or equal to the threshold Q1, it is judged that the inlet valve is abnormal, that is, the inlet valve does not enter water, and the system is stopped and/or alarms.
  • the prescribed time T4 is the time for the water tank 10 to enter the water from the empty tank to the water level of the second temperature sensor 14, for example, 4 seconds.
  • the threshold Q1 is set according to
  • a method for judging an abnormality of a heating assembly and a sanitary cleaning device is the same as that of the first embodiment. The difference lies in:
  • the heating assembly also includes a first water level sensor for detecting the lower limit water level of the water tank 10 and sending the water level information to the controller.
  • the controller when the controller detects the lower limit water level, it starts timing when the pump 30 is turned on, and obtains the temperature value of the first temperature sensor 13, and obtains the temperature value of the first temperature sensor 13 again after a prescribed time T1. Compare the difference between the two temperature values. If the absolute value is less than or equal to the threshold Q1, it is determined that the pump 30 is abnormal, and the system is stopped and/or alarmed; if the absolute value is greater than the threshold Q1, it is determined that the waterway system is normal and the system continues to operate.
  • the T1 is the time when water is drawn from the water outlet 12 of the water tank 10 to the first water level sensor, and the threshold Q1 is preset according to
  • the present invention is set to
  • a water inlet valve is also provided, which communicates with the water inlet end of the water tank 10, and provides cleaning water to the water tank 10 with a flow rate M1 not lower than the specified flow rate.
  • M1 can be set as required, and is not limited here. .
  • the controller starts timing when the water inlet valve is opened. After the specified time T5 has not received the lower limit water level signal of the first water level sensor, it is judged that the water inlet valve is abnormal, that is, the water inlet valve does not enter water and stops. Run the system and/or alarm.
  • the first temperature sensor 13 it can also be determined whether the first temperature sensor 13 is abnormal, including the following:
  • the controller acquires the temperature value of the first temperature sensor 13 when the lower limit water level is detected for the first time, and acquires the temperature value of the first temperature sensor 13 again when the lower limit water level is detected again, and compares the difference between the two temperature values. If the absolute value is If it is less than or equal to the specified value Q6, it is determined that the first temperature sensor 13 is abnormal, and the system is stopped and/or alarms.
  • the Q6 is the temperature sensor error value, which is approximately equal to zero.
  • the invention judges whether the heating component is abnormal according to the state of the pump and/or heater and the change of the outlet water temperature, and stops operation and/or alarms when the abnormality occurs.
  • the judgment method is simple and reliable without adding additional detection equipment and modules.
  • the invention discloses a method and a device for judging abnormality of a heating assembly.
  • the heating assembly is provided with a water tank, a heater, a pump and a first temperature sensor.
  • the pump is connected with the water tank to extract cleaning water, and the heater is located between the pump and the water tank.
  • Heating cleaning water is provided with a first temperature sensor for detecting the outlet water temperature of the heater; according to the state of the pump and/or heater combined with the change in the outlet water temperature, it is judged whether the heating assembly is abnormal, and when it is abnormal, the operation is stopped and/ Or call the police.
  • the invention makes full use of the features of the module's own functional parts to make judgments, the judgment method is simple and reliable, no additional detection equipment and modules need to be added, and has industrial applicability.

Abstract

A method for determining anomalousness of a heating assembly, and a device. The heating assembly is provided with a water tank (10), a heater (20), a pump (30) and a first temperature sensor (13); the pump (30) is in communication with the water tank (10) to extract cleaning water, the heater (20) is located between the pump (30) and the water tank (10) so as to heat the cleaning water, and the first temperature sensor (13) is provided and is used to measure the water outlet temperature of the heater (20). Whether the heating assembly is anomalous is determined according to the state of the pump (30) and/or the heater (20) in combination with the change of the water outlet temperature, and if the heating assembly is anomalous, the operation is stopped and/or an alarm is provided.

Description

一种加热组件异常判断方法和卫生清洗装置Method for judging abnormal heating component and sanitary cleaning device 技术领域Technical field
本发明涉及卫浴领域,特别是一种加热组件异常判断方法和卫生清洗装置。The invention relates to the field of sanitary ware, in particular to a method for judging an abnormality of a heating assembly and a sanitary cleaning device.
背景技术Background technique
现有的卫生清洗装置,其通常包括水箱、电磁阀、温度或流量传感器、热交换器、水泵、喷嘴、控制器等部件,水箱用于存放清洗水,泵用于抽取清洗水、加热器用于对抽取的清洗水进行加热,温度传感器用于检测温度,流量传感器用于检测流量,控制器用于控制各个部件协调工作实现冲洗功能。Existing sanitary cleaning devices usually include water tanks, solenoid valves, temperature or flow sensors, heat exchangers, water pumps, nozzles, controllers and other components. The water tank is used to store cleaning water, the pump is used to pump cleaning water, and the heater is used to The extracted cleaning water is heated, the temperature sensor is used to detect the temperature, the flow sensor is used to detect the flow, and the controller is used to control the coordinated work of various components to achieve the flushing function.
对于这种卫生清洗装置,其相关的加热功能器件的异常判断,通常仅仅是通过检测设备、电流信号或单向的使用过程中的数据采集进行判断,所考虑的复杂程度及准确性上都不理想,而且容易受到使用环境的条件限制及检测干扰。For this kind of sanitary cleaning device, the abnormal judgment of the related heating function device is usually only judged by the detection equipment, the current signal or the data collection during the one-way use process, and the complexity and accuracy are not considered. Ideal and easy to be restricted by the conditions of the use environment and detection interference.
发明内容Summary of the invention
本发明的主要目的在于克服现有技术中的上述缺陷,提出一种充分利用模块自带功能部件的特点的一种加热组件异常判断方法和卫生清洗装置,判断方式简单、可靠。The main purpose of the present invention is to overcome the above-mentioned shortcomings in the prior art, and propose a heating assembly abnormality judgment method and sanitary cleaning device that make full use of the features of the module's own functional components, and the judgment method is simple and reliable.
本发明采用如下技术方案:The present invention adopts the following technical solutions:
一种加热组件异常判断方法,加热组件设有水箱、加热器、泵和第一温度传感器,该泵与水箱连通以抽取清洗水,该加热器位于泵与水箱之间以加热清洗水,其特征在于,设置有第一温度传感器,用于检测加热器的出水温度;根据泵和/或加热器的状态并结合出水温度变化情况判断加热组件是否异常,并在异常时,停止运行和/或报警。A method for judging an abnormality of a heating assembly. The heating assembly is provided with a water tank, a heater, a pump and a first temperature sensor. The pump is connected to the water tank to extract cleaning water. The heater is located between the pump and the water tank to heat the cleaning water. It is provided with a first temperature sensor for detecting the temperature of the outlet water of the heater; judging whether the heating component is abnormal according to the state of the pump and/or heater and combining the change of the outlet water temperature, and when abnormal, stop operation and/or alarm .
优选的,当泵开启时,计算规定时间T1内的出水温度的差值,并与预设阈值Q1比较,若差值的绝对值小于或等于阈值Q1,则泵异常。Preferably, when the pump is turned on, the difference of the outlet water temperature within the specified time T1 is calculated and compared with the preset threshold Q1. If the absolute value of the difference is less than or equal to the threshold Q1, the pump is abnormal.
优选的,当所述加热器启动时,计算规定时间T2内的出水温度的差值,并与预设阈值Q2比较,若差值的绝对值小于或等于阈值Q2,则加热器异常。Preferably, when the heater is started, the difference of the outlet water temperature within the specified time T2 is calculated and compared with the preset threshold Q2. If the absolute value of the difference is less than or equal to the threshold Q2, the heater is abnormal.
优选的,当所述加热器启动时,计算规定时间T3内的出水温度的差值,并与预设阈值Q3比较,若差值的绝对值大于阈值Q3,则加热器异常。Preferably, when the heater is started, the difference of the outlet water temperature within the predetermined time T3 is calculated and compared with the preset threshold Q3. If the absolute value of the difference is greater than the threshold Q3, the heater is abnormal.
优选的,设置有第二温度传感器,用于检测水箱的进水温度;根据加热组件的状 态,并结合进水温度和出水温度的差值判断加热组件是否异常。Preferably, a second temperature sensor is provided for detecting the inlet water temperature of the water tank; according to the state of the heating assembly, combined with the difference between the inlet water temperature and the outlet water temperature, it is judged whether the heating assembly is abnormal.
优选的,当泵开启时,获取所述第二温度传感器检测的进水温度,经规定时间T1后获取所述第一温度传感器检测的出水温度,将二者差值的绝对值与预设阈值Q4比较,若大于或等于阈值Q4,则泵异常。Preferably, when the pump is turned on, the inlet water temperature detected by the second temperature sensor is acquired, the outlet water temperature detected by the first temperature sensor is acquired after a predetermined time T1, and the absolute value of the difference between the two is calculated with a preset threshold value. Q4 comparison, if it is greater than or equal to the threshold Q4, the pump is abnormal.
优选的,实时获取所述第二温度传感器检测的进水温度,比较其与预设值的差值,若绝对值大于或等于阈值Q5时,则所述水箱进水异常。Preferably, the water inlet temperature detected by the second temperature sensor is obtained in real time, and the difference between the water inlet temperature and the preset value is compared. If the absolute value is greater than or equal to the threshold Q5, the water tank inlet is abnormal.
优选的,还包括有进水阀,其与所述水箱的进水端连通;当进水阀开启时,获取所述第二温度传感器检测的进水温度,经规定时间T4后获取所述第一温度传感器检测的出水温度,将二者差值的绝对值与预设阈值Q1比较,若小于或等于阈值Q1,则进水阀异常。Preferably, it further includes a water inlet valve, which is connected to the water inlet end of the water tank; when the water inlet valve is opened, the inlet water temperature detected by the second temperature sensor is acquired, and the second temperature sensor is acquired after a predetermined time T4. The outlet water temperature detected by a temperature sensor compares the absolute value of the difference between the two with a preset threshold Q1. If it is less than or equal to the threshold Q1, the inlet valve is abnormal.
优选的,还包括有第一水位传感器,用于检测所述水箱的下限水位;当检测到下限水位时,计算规定时间T1内的出水温度差,并与预设阈值Q1比较,若出水温度差的绝对值小于或等于阈值Q1,则泵异常。Preferably, it further includes a first water level sensor for detecting the lower limit water level of the water tank; when the lower limit water level is detected, the outlet water temperature difference within the specified time T1 is calculated and compared with the preset threshold Q1, if the outlet water temperature difference If the absolute value of is less than or equal to the threshold Q1, the pump is abnormal.
优选的,还包括有进水阀,其与所述水箱的进水端连通;进水阀开启时,经规定时间T5仍未收到所述第一水位传感器的下限水位信号,则进水阀异常。Preferably, it further includes a water inlet valve, which is connected to the water inlet end of the water tank; when the water inlet valve is opened, if the lower limit water level signal of the first water level sensor is not received within a predetermined time T5, the water inlet valve abnormal.
优选的,当初次检测到下限水位的时刻获取所述第一温度传感器检测的出水温度,当再次检测到下限水位的时刻再次获取出水温度,计算二者的差值,若绝对值小于或等于阈值Q6,则第一温度传感器异常。Preferably, the water outlet temperature detected by the first temperature sensor is acquired when the lower limit water level is detected for the first time, and the water outlet temperature is acquired again when the lower limit water level is detected again, and the difference between the two is calculated. If the absolute value is less than or equal to the threshold Q6, the first temperature sensor is abnormal.
一种卫生清洗装置,其功能模块包括冲洗组件和加热组件,其特征在于:采用上述的一种加热组件异常判断方法;当加热组件异常时,若功能模块未运行,则禁止功能模块开启;若功能模块正在运行,则按照顺序关闭加热器、泵、冲洗组件和水箱进水,并报警。A sanitary cleaning device, the functional module of which includes a flushing component and a heating component, characterized in that: the above-mentioned heating component abnormality judgment method is adopted; when the heating component is abnormal, if the function module is not running, the function module is prohibited from being turned on; If the function module is running, the heater, pump, flushing component and water tank will be turned off in order, and an alarm will be issued.
由上述对本发明的描述可知,与现有技术相比,本发明具有如下有益效果:According to the above description of the present invention, compared with the prior art, the present invention has the following beneficial effects:
1、本发明的方法和装置,利用泵和/或加热器的状态并结合出水温度变化情况判断加热组件是否异常,并在异常时,停止运行和/或报警,充分利用模块自带功能部件的特点进行判断、判断方式简单可靠、无需增加额外检测设备及模块。1. The method and device of the present invention use the state of the pump and/or heater combined with the change in the temperature of the outlet water to determine whether the heating component is abnormal, and when abnormal, stop operation and/or alarm, and make full use of the module's own functional components. Features: The judgment is simple and reliable, and no additional testing equipment and modules are required.
2、本发明的方法和装置,在泵开启时,通过检测出水温度的差值来判断泵异常,能及时发现泵异常并进行报警和提示;在加热器启动时,通过检测出水温度的差值来 判断加热器是否异常,包括加热器不加热或过热等,并能及时报警和提示;单个温度传感器即可实现部件异常判断,简单可靠、易实现。2. With the method and device of the present invention, when the pump is turned on, the abnormality of the pump is determined by detecting the difference in the water temperature, and the abnormality of the pump can be detected in time and alarms and prompts; when the heater is started, the difference in the water temperature is detected To judge whether the heater is abnormal, including the heater is not heating or overheating, and can give an alarm and prompt in time; a single temperature sensor can realize component abnormality judgment, which is simple, reliable, and easy to implement.
4、本发明的方法和装置,设置第二温度传感器,可根据加热组件的状态,并结合进水温度和出水温度的差值判断加热组件是否异常,多种组合充分判断、结果更为准确可靠。4. The method and device of the present invention are equipped with a second temperature sensor, which can judge whether the heating component is abnormal according to the state of the heating component and the difference between the inlet water temperature and the outlet water temperature. Multiple combinations are fully judged, and the result is more accurate and reliable. .
5、本发明的方法和装置,通过实时获取进水温度,比较其与预设值的差值来判断水箱进水是否异常,避免进水过热。5. In the method and device of the present invention, the water inlet temperature is obtained in real time, and the difference between it and the preset value is compared to determine whether the water tank has an abnormal water inlet, so as to avoid overheating of the inlet water.
6、本发明的方法和装置,在进水阀开启时,根据进水温度和出水温度差值判断进水阀是否异常,以便及时报警和提示。6. In the method and device of the present invention, when the inlet valve is opened, it is judged whether the inlet valve is abnormal according to the difference between the inlet water temperature and the outlet temperature, so as to give an alarm and prompt in time.
7、本发明的方法和装置,当检测到下限水位时,根据出水温度差判断泵是否异常,并及时报警或提示;当进水阀开启时,根据下限水位信号,还能判断进水阀是否异常,以便及时报警或提示。7. The method and device of the present invention, when the lower limit water level is detected, judge whether the pump is abnormal according to the temperature difference of the outlet water, and give an alarm or prompt in time; when the inlet valve is opened, according to the lower limit water level signal, it can also judge whether the inlet valve is Abnormal, so as to report to the police or prompt in time.
8、本发明的方法和装置,当初次检测到下限水位的时刻获取出水温度,当再次检测到下限水位的时刻再次获取出水温度,根据二者差值还能判断第一温度传感器是否异常,以便及时报警或提示。8. The method and device of the present invention obtain the outlet water temperature when the lower limit water level is detected for the first time, and obtain the outlet water temperature again when the lower limit water level is detected again. According to the difference between the two, it can be judged whether the first temperature sensor is abnormal. Alarm or prompt in time.
附图说明Description of the drawings
图1为加热组件分解图;Figure 1 is an exploded view of the heating assembly;
图2为加热组件立体图;Figure 2 is a perspective view of the heating assembly;
图3为加热组件剖视图;Figure 3 is a cross-sectional view of the heating assembly;
图4为加热组件剖视图;Figure 4 is a cross-sectional view of the heating assembly;
图5为加热组件剖面图;Figure 5 is a sectional view of the heating assembly;
图6为泵异常判断流程图(实施例一);Figure 6 is a flow chart of pump abnormality judgment (Embodiment 1);
图7为加热器异常判断流程图(实施例一);Figure 7 is a flowchart of heater abnormality judgment (Embodiment 1);
图8为出水水温异常判断流程图(实施例一);Figure 8 is a flow chart for judging abnormal water temperature of outlet water (Embodiment 1);
图9为泵异常判断流程图(实施例二);Figure 9 is a flow chart of pump abnormality judgment (Embodiment 2);
图10为温度传感器自检流程图(实施例二);Figure 10 is a flow chart of the temperature sensor self-check (the second embodiment);
图11为进水阀异常判断流程图(实施例三);Figure 11 is a flow chart for judging the abnormality of the inlet valve (Embodiment 3);
图12为泵异常判断流程图(实施例四);Figure 12 is a flow chart of pump abnormality judgment (Embodiment 4);
图13为进水阀异常判断流程图(实施例四);Figure 13 is a flow chart for judging the abnormality of the inlet valve (Embodiment 4);
其中:10、水箱,11、进水口,12、出水口,13、第一温度传感器,14、第二温度传感器,20、加热器,30、泵,40、加热腔。Among them: 10, water tank, 11, water inlet, 12, water outlet, 13, first temperature sensor, 14, second temperature sensor, 20, heater, 30, pump, 40, heating chamber.
具体实施方式detailed description
以下通过具体实施方式对本发明作进一步的描述。The present invention will be further described below through specific embodiments.
实施例一Example one
参见图1至图5,一种加热组件异常判断方法,该加热组件设有水箱10、加热器20、泵30等部件。该水箱10用于储存清洗水,且设有进水口11或进水管等。在水箱10内或外可设置一加热腔40和出水口12,该加热腔40通过出水口12与水箱10连通,该加热腔用于放置加热器20。泵30的进水端与加热腔40连通,用于将水箱10内的水抽取至加热腔40,经加热器20加热后送出至相关的清洗组件。该加热器20和泵30由控制器控制其工作状态。1 to 5, a method for judging abnormality of a heating assembly, the heating assembly is provided with a water tank 10, a heater 20, a pump 30 and other components. The water tank 10 is used to store washing water, and is provided with a water inlet 11 or a water inlet pipe. A heating cavity 40 and a water outlet 12 may be arranged inside or outside the water tank 10, the heating cavity 40 is connected to the water tank 10 through the water outlet 12, and the heating cavity is used for placing the heater 20. The water inlet end of the pump 30 is in communication with the heating chamber 40, and is used to pump the water in the water tank 10 to the heating chamber 40, and send it out to the relevant cleaning components after being heated by the heater 20. The heater 20 and the pump 30 are controlled by a controller to control their working status.
本发明的方法,设置有第一温度传感器13,用于检测加热器20的出水温度,并发送至控制器。该控制器根据泵和/或加热器的状态并结合出水温度变化情况判断加热组件是否异常,并在异常时,停止运行和/或报警。The method of the present invention is provided with a first temperature sensor 13 for detecting the outlet water temperature of the heater 20 and sending it to the controller. The controller judges whether the heating component is abnormal according to the state of the pump and/or the heater combined with the change in the temperature of the outlet water, and stops operation and/or alarms when it is abnormal.
具体包括如下几种情况:Specifically include the following situations:
参见图6,当泵30开启时,计算规定时间T1内的出水温度的差值,并与预设阈值Q1比较,若差值的绝对值小于或等于阈值Q1,则泵30异常。Referring to FIG. 6, when the pump 30 is turned on, the difference of the outlet water temperature within the specified time T1 is calculated and compared with the preset threshold Q1. If the absolute value of the difference is less than or equal to the threshold Q1, the pump 30 is abnormal.
其中出水温度的差值是从泵30开启的时刻起开始计时,并获取第一温度传感器13的温度数值,经规定时间T1再次获取第一温度传感器13的温度数值,比较两次温度数值差值,若绝对值小于或等于阈值Q1,判断为泵30异常造成水路系统异常,停止运行系统和/或报警;若绝对值大于阈值Q1,判断泵30正常、水路系统正常,继续运行系统。The difference in the outlet water temperature is measured from the moment the pump 30 is turned on, and the temperature value of the first temperature sensor 13 is obtained, and the temperature value of the first temperature sensor 13 is obtained again after the specified time T1, and the difference between the two temperature values is compared If the absolute value is less than or equal to the threshold value Q1, it is determined that the abnormality of the pump 30 causes the abnormality of the water system, and the system is stopped and/or alarmed; if the absolute value is greater than the threshold value Q1, it is determined that the pump 30 is normal and the water system is normal, and the system continues to operate.
此处的T1是清洗水从水箱10的出水口12抽取到第一温度传感器13时间,阈值Q1是根据|常温空气a℃-常温水b℃|预先设定的。若泵30异常,则第一温度传感器13第一次检测到的是常温空气温度数值,第二次检测到的还是常温空气的温度数值,二者差值的绝对值应该小于|常温空气a℃-常温水b℃|。本发明设置 成|常温空气a℃-常温水b℃|≤Q1,例如Q1略大于|常温空气a℃-常温水b℃|。Here T1 is the time for the washing water to be drawn from the water outlet 12 of the water tank 10 to the first temperature sensor 13, and the threshold Q1 is preset according to |normal temperature air a°C-normal temperature water b°C|. If the pump 30 is abnormal, the first temperature sensor 13 detects the normal temperature air temperature value for the first time, and the normal temperature air temperature value for the second time. The absolute value of the difference between the two should be less than |normal temperature air a℃ -Normal temperature water b℃|. The present invention is set as |normal temperature air a°C-normal temperature water b°C|≤Q1, for example, Q1 is slightly larger than |normal temperature air a°C-normal temperature water b°C|.
参见图7,当加热器20启动时,计算规定时间T2内的出水温度的差值,并与预设阈值Q2比较,若差值的绝对值小于或等于阈值Q2,则加热器20异常,具体为加热器20不加热。具体如下:Referring to FIG. 7, when the heater 20 is started, the difference of the outlet water temperature within the specified time T2 is calculated and compared with the preset threshold Q2. If the absolute value of the difference is less than or equal to the threshold Q2, the heater 20 is abnormal. Because the heater 20 does not heat. details as follows:
控制器在水路系统正常条件下,根据操作指令启动加热器20,开始计时并获取第一温度传感器13的温度数值,经规定时间T2再次获取所述第一温度传感器13的温度数值,比较两次温度数值,差值的绝对值小于或等于阈值Q2时,判断为加热器20异常,具体为加热器20不加热,停止系统运行和/或报警。Under normal conditions of the waterway system, the controller starts the heater 20 according to the operation instruction, starts timing and obtains the temperature value of the first temperature sensor 13, and obtains the temperature value of the first temperature sensor 13 again after a predetermined time T2, and compares it twice When the absolute value of the temperature value and the difference is less than or equal to the threshold Q2, it is determined that the heater 20 is abnormal, specifically that the heater 20 does not heat, and the system operation and/or alarm are stopped.
T2为将水加热至最低操作水温理论极限时间,Q2是根据|常温水b℃–最低加热温水c℃|设定的。若加热器20不加热,则第一温度传感器13第一次检测到的是常温水温度数值,第二次检测到的还是常温水温度数值,二者差值应该小于|常温水b℃–最低加热温水c℃|。本发明设置成|常温水b℃–最低加热温水c℃|≤Q2,例如Q2略大于|常温水b℃–最低加热温水c℃|。其中,最低操作水温为设备标称的最低使用的供水温度,如:3℃~35℃中的3℃;最低加热水温为水温加热功能的最低档功能水温,如:35℃~39℃中的35℃。T2 is the theoretical limit time for heating water to the lowest operating water temperature, and Q2 is set according to |normal temperature water b℃-lowest heating temperature water c℃|. If the heater 20 is not heating, the first temperature sensor 13 detects the temperature value of room temperature water for the first time, and the value of room temperature water temperature that it detects for the second time. The difference between the two should be less than | room temperature water b℃-the lowest Heating warm water c℃|. The present invention is set to |normal temperature water b°C-lowest heating temperature water c°C|≤Q2, for example, Q2 is slightly larger than |normal temperature water b°C-lowest heating temperature water c°C|. Among them, the minimum operating water temperature is the nominal minimum water supply temperature of the equipment, such as 3°C from 3°C to 35°C; the minimum heating water temperature is the lowest functional water temperature of the water temperature heating function, such as: 35°C to 39°C 35°C.
当加热器20启动时,计算规定时间T3内的出水温度的差值,并与预设阈值Q3比较,若差值的绝对值大于阈值Q3,则加热器20异常,具体为加热器20过热。如下:When the heater 20 is started, the difference of the outlet water temperature within the specified time T3 is calculated and compared with the preset threshold Q3. If the absolute value of the difference is greater than the threshold Q3, the heater 20 is abnormal, specifically the heater 20 is overheated. as follows:
控制器在水路系统正常条件下,根据操作指令启动加热器20,开始计时并获取第一温度传感器13的温度数值,经规定时间T3再次获取第一温度传感器13的温度数值,比较两次温度数值差值的绝对值大于阈值Q3,判断为加热器20过热,停止系统运行和/或报警。Under normal conditions of the waterway system, the controller starts the heater 20 according to the operation instruction, starts timing and obtains the temperature value of the first temperature sensor 13, and obtains the temperature value of the first temperature sensor 13 again after the specified time T3, and compares the two temperature values The absolute value of the difference is greater than the threshold Q3, it is judged that the heater 20 is overheated, and the system operation and/or alarm are stopped.
其中,T3为将水加热至最高操作水温理论极限时间,Q3是根据|常温水b℃–最高温水d℃|设定的。若加热器20过热,则第一温度传感器13第一次检测到的是常温水温度数值,第二次检测到的是比最高操作水温更高的温度数值,二者差值的绝对值大于|常温水b℃–最高加热温水c℃|。本发明设置成|常温水b℃–最高温水d℃|>Q3,例如Q3可略小于|常温水b℃–最高温水d℃|。其中: 最高操作水温为设备标称的最高使用的供水温度,如:3℃~35℃中的35℃;最高水温为水温加热功能的最高档功能水温,如:35℃~39℃中的39℃。Among them, T3 is the theoretical limit time for heating water to the highest operating water temperature, and Q3 is set according to |normal temperature water b℃-highest temperature water d℃|. If the heater 20 is overheated, the first temperature sensor 13 detects the normal temperature water temperature value for the first time, and the second time it detects a temperature value higher than the highest operating water temperature. The absolute value of the difference between the two is greater than | Room temperature water b°C-the highest heating temperature water c°C|. The present invention is set to |normal temperature water b°C-highest temperature water d°C|>Q3, for example, Q3 may be slightly smaller than |normal temperature water b°C-highest temperature water d°C|. Among them: The highest operating water temperature is the nominal highest water supply temperature used by the equipment, such as 35°C among 3℃~35℃; the highest water temperature is the highest function water temperature of the water temperature heating function, such as: 39℃ among 35℃~39℃ ℃.
参见图8,该实施例中,当第一温度传感器13检测到出水温度大于或等于预设阈值(例如42℃),则设备报警/异常指示,控制器控制加热器20停止加热;冲洗功能停止,水路切换至自洁出水孔继续出水或持续出水至第一温度传感器13检测到的水温与进水温度接近后,停止出水。Referring to FIG. 8, in this embodiment, when the first temperature sensor 13 detects that the temperature of the outlet water is greater than or equal to a preset threshold (for example, 42°C), the device alarms/abnormally indicates, and the controller controls the heater 20 to stop heating; the flushing function stops , The waterway is switched to the self-cleaning water outlet to continue water outlet or until the water temperature detected by the first temperature sensor 13 is close to the inlet water temperature, the water outlet is stopped.
本发明还提出一种卫生清洗装置,其功能模块包括冲洗组件、加热组件和控制器等。该冲洗组件包括电磁阀、喷头等常规组件。该控制器用于根据输入的控制命令,控制加热组件进行加热,及冲洗组件执行冲洗动作。The present invention also provides a sanitary cleaning device, the functional modules of which include a flushing component, a heating component, a controller, and the like. The flushing components include conventional components such as solenoid valves and nozzles. The controller is used for controlling the heating component to heat and the flushing component to perform flushing action according to the input control command.
本发明的卫生清洗装置,其采用上述一种加热组件异常判断方法;当控制器判断加热组件异常时(包括有泵30异常、加热器20异常),若功能模块(包括冲洗组件和加热组件)未运行(未启动相应功能),则禁止功能模块开启。若功能模块正在运行,则按照顺序关闭加热器20、泵30、冲洗组件和水箱进水,并报警,按照顺序关闭是指先关闭加热器20,隔一段时间关闭泵30,之后隔一段时间关闭冲洗组件,最后关闭水箱进水。The sanitary cleaning device of the present invention adopts the above-mentioned heating component abnormality judgment method; when the controller judges that the heating component is abnormal (including the abnormality of the pump 30 and the heater 20), if the functional module (including the flushing component and the heating component) If it is not running (corresponding function is not started), the function module is forbidden to start. If the function module is running, turn off the heater 20, pump 30, flushing component and water tank water in order in order, and give an alarm. Turn off in order means to turn off the heater 20 first, turn off the pump 30 at intervals, and then turn off flushing at intervals Components, and finally close the water tank to enter the water.
实施例二Example two
一种加热组件异常判断方法和装置,其主要特征与实施例一相同,区别在于:加热组件还设置有第二温度传感器14,用于检测水箱10的进水温度。控制器根据加热组件的状态,并结合进水温度和出水温度的差值判断加热组件是否异常。具体包括如下:A method and device for judging an abnormality of a heating assembly, the main feature of which is the same as that of the first embodiment, the difference is that the heating assembly is also provided with a second temperature sensor 14 for detecting the inlet water temperature of the water tank 10. The controller judges whether the heating component is abnormal according to the state of the heating component and combining the difference between the inlet water temperature and the outlet water temperature. The details are as follows:
参见图9,当泵30开启时,获取第二温度传感器14检测的进水温度,经规定时间T1后获取第一温度传感器13检测的出水温度,将二者差值的绝对值与预设阈值Q4比较,若大于或等于阈值Q4,则泵30异常。如下Referring to Fig. 9, when the pump 30 is turned on, the inlet water temperature detected by the second temperature sensor 14 is obtained, and the outlet water temperature detected by the first temperature sensor 13 is obtained after a predetermined time T1, and the absolute value of the difference between the two is calculated with a preset threshold. Compared with Q4, if it is greater than or equal to the threshold Q4, the pump 30 is abnormal. as follows
控制器在泵30开启的时刻起开始计时,并获取第二温度传感器14的温度数值,经规定时间T1获取第一温度传感器13的温度数值,比较两次温度数值差值,若绝对值大于或等于阈值Q4时,判断为泵30异常,停止运行系统和/或报警;若绝对值小于阈值Q4,判断水路系统正常,继续运行系统。The controller starts timing when the pump 30 is turned on, and obtains the temperature value of the second temperature sensor 14, and obtains the temperature value of the first temperature sensor 13 after a predetermined time T1, and compares the difference between the two temperature values. If the absolute value is greater than or When it is equal to the threshold Q4, it is judged that the pump 30 is abnormal, and the system is stopped and/or alarmed; if the absolute value is less than the threshold Q4, it is judged that the waterway system is normal and the system continues to operate.
其中,T1为水从水箱10的出水口12抽取到第一传感器的时间,Q4是根据|进水水温e℃–未开加热器出水水温f℃|进行设定。若泵30异常,则第二温度传感器14获取的是进水水温的温度数值,第一温度传感器13获取的是常温空气的温度数值,二者差值的觉对值应该大于|进水水温e℃–未开加热器出水水温f℃|。本发明设定|进水水温e℃–未开加热器出水水温f℃|≥Q4,其中|进水水温e℃–未开加热器出水水温f℃|≈0。Among them, T1 is the time for water to be drawn from the water outlet 12 of the water tank 10 to the first sensor, and Q4 is set according to |inlet water temperature e°C-unheated heater outlet water temperature f°C|. If the pump 30 is abnormal, the second temperature sensor 14 acquires the temperature value of the inlet water temperature, and the first temperature sensor 13 acquires the temperature value of the normal temperature air. The difference between the two should be greater than the value of the inlet water temperature e ℃-The outlet water temperature of the heater is not turned on f℃|. The present invention sets | inlet water temperature e°C-heater outlet water temperature f°C|≥Q4, where | inlet water temperature e°C-heater outlet water temperature f°C|≈0.
进一步的,该实施例中,还可通过实时获取第二温度传感器14检测的进水温度,比较其与预设值的差值,若差值的绝对值大于或等于阈值Q5时,则水箱进水异常。其中,预设值为常温水的温度值。该阈值Q5为进水温度上、下限数值。该水箱进水异常包括有进水过热。Further, in this embodiment, the water inlet temperature detected by the second temperature sensor 14 can also be obtained in real time, and the difference between it and the preset value can be compared. If the absolute value of the difference is greater than or equal to the threshold Q5, the water tank enters The water is abnormal. Among them, the preset value is the temperature value of normal temperature water. The threshold Q5 is the upper and lower limit values of the inlet water temperature. The abnormal water inflow of the water tank includes overheating of the water inflow.
参见图10,该实施例中,可在待机状态下,周期进行第一温度传感器13、第二温度传感器14的温度采集检测,检测数据进行数值比对,数值差异大于预设值,控制器判断对应的温度传感器存在异常,进行报警和提示,从而实现温度传感器自检。Referring to FIG. 10, in this embodiment, the first temperature sensor 13 and the second temperature sensor 14 may be periodically collected and detected in the standby state, and the detected data is compared with values. The difference between the values is greater than the preset value, and the controller determines If the corresponding temperature sensor is abnormal, an alarm and prompt will be issued to realize the self-check of the temperature sensor.
该实施例中,将第二温度传感器14设置于水箱10附近,可贯穿水箱10侧壁或位于水箱10内,且高于水箱10的出水口12处的水面。In this embodiment, the second temperature sensor 14 is arranged near the water tank 10 and can penetrate the side wall of the water tank 10 or be located in the water tank 10 and is higher than the water surface at the water outlet 12 of the water tank 10.
实施例三Example three
一种加热组件异常判断方法和卫生清洗装置,其主要方案与实施例二相同,区别在于:A method for judging abnormalities of heating components and a sanitary cleaning device, the main scheme is the same as that of the second embodiment, the difference lies in:
加热组件还设置有进水阀,其与水箱10的进水端连通,用于向水箱10提供不低于规定流量M1的清洗水,M1的数值可根据需要设定,在此不做限定。The heating assembly is also provided with a water inlet valve, which is connected to the water inlet end of the water tank 10, and is used to provide the water tank 10 with cleaning water of no less than a prescribed flow rate M1. The value of M1 can be set according to needs and is not limited here.
参见图11,控制器在进水阀开启的时刻起开始计时,并获取第二温度传感器14的温度数值,经规定时间T4再次获取所述第二温度传感器14的温度数值,比较两次温度数值差值,若绝对值小于或等于阈值Q1时,判断为进水阀异常,即进水阀不进水,停止运行系统和/或报警。Referring to Figure 11, the controller starts timing when the water inlet valve is opened, and obtains the temperature value of the second temperature sensor 14, and obtains the temperature value of the second temperature sensor 14 again after a predetermined time T4, and compares the two temperature values If the absolute value of the difference is less than or equal to the threshold Q1, it is judged that the inlet valve is abnormal, that is, the inlet valve does not enter water, and the system is stopped and/or alarms.
该规定时间T4为水箱10从空箱进水至第二温度传感器14所在水位的时间,例如4秒。该阈值Q1根据|常温空气a℃-常温水b℃|设定。若进水阀异常,则第二温度传感器14检测的是常温空气温度数值,第一温度传感器13检测的也是常温空 气温度数值,二者差值的绝对值应该小于|常温空气a℃-常温水b℃|。本发明|常温空气a℃-常温水b℃|≤Q1,例如设定Q1略大于|常温空气a℃-常温水b℃|。The prescribed time T4 is the time for the water tank 10 to enter the water from the empty tank to the water level of the second temperature sensor 14, for example, 4 seconds. The threshold Q1 is set according to |room temperature air a°C-normal temperature water b°C|. If the water inlet valve is abnormal, the second temperature sensor 14 detects the normal temperature air temperature value, and the first temperature sensor 13 also detects the normal temperature air temperature value. The absolute value of the difference between the two should be less than | normal temperature air a ℃-normal temperature water b℃|. The present invention | normal temperature air a°C- normal temperature water b°C|≤Q1, for example, set Q1 to be slightly larger than |normal temperature air a°C-normal temperature water b°C|.
实施例四Example four
一种加热组件异常判断方法和卫生清洗装置,其主要方案与实施例一相同,区别在于:A method for judging an abnormality of a heating assembly and a sanitary cleaning device. The main scheme is the same as that of the first embodiment. The difference lies in:
加热组件还包括有第一水位传感器,用于检测水箱10的下限水位,并将水位信息发送至控制器。The heating assembly also includes a first water level sensor for detecting the lower limit water level of the water tank 10 and sending the water level information to the controller.
参见图12,控制器在检测到下限水位条件下,在泵30开启的时刻起开始计时,并获取第一温度传感器13的温度数值,经规定时间T1再次获取第一温度传感器13的温度数值,比较两次温度数值差值,若绝对值小于或等于阈值Q1时,判断为泵30异常,停止运行系统和/或报警;若绝对值大于阈值Q1,判断水路系统正常,继续运行系统。Referring to Fig. 12, when the controller detects the lower limit water level, it starts timing when the pump 30 is turned on, and obtains the temperature value of the first temperature sensor 13, and obtains the temperature value of the first temperature sensor 13 again after a prescribed time T1. Compare the difference between the two temperature values. If the absolute value is less than or equal to the threshold Q1, it is determined that the pump 30 is abnormal, and the system is stopped and/or alarmed; if the absolute value is greater than the threshold Q1, it is determined that the waterway system is normal and the system continues to operate.
该T1为水从水箱10的出水口12抽取到第一水位传感器时间,阈值Q1是根据|常温空气a℃-常温水b℃|预先设定的。若泵30异常,则第一温度传感器13第一次检测到的是常温空气温度数值,第二次检测到的还是常温空气的温度数值,二者差值的绝对值应该小于|常温空气a℃-常温水b℃|。本发明设置成|常温空气a℃-常温水b℃|≤Q1,例如Q1略大于|常温空气a℃-常温水b℃|The T1 is the time when water is drawn from the water outlet 12 of the water tank 10 to the first water level sensor, and the threshold Q1 is preset according to |normal temperature air a°C-normal temperature water b°C|. If the pump 30 is abnormal, the first temperature sensor 13 detects the normal temperature air temperature value for the first time, and the normal temperature air temperature value for the second time. The absolute value of the difference between the two should be less than |normal temperature air a℃ -Normal temperature water b℃|. The present invention is set to |normal temperature air a℃-normal temperature water b℃|≤Q1, for example, Q1 is slightly larger than |normal temperature air a℃-normal temperature water b℃|
该实施例中,还设置有进水阀,其与水箱10的进水端连通,向水箱10提供不低于规定流量M1的清洗水,M1的数值可根据需要设定,在此不做限定。参见图13,控制器在进水阀开启的时刻起开始计时,经规定时间T5仍未收到第一水位传感器的下限水位信号,判断为进水阀异常,即进水阀不进水,停止运行系统和/或报警。In this embodiment, a water inlet valve is also provided, which communicates with the water inlet end of the water tank 10, and provides cleaning water to the water tank 10 with a flow rate M1 not lower than the specified flow rate. The value of M1 can be set as required, and is not limited here. . Referring to Figure 13, the controller starts timing when the water inlet valve is opened. After the specified time T5 has not received the lower limit water level signal of the first water level sensor, it is judged that the water inlet valve is abnormal, that is, the water inlet valve does not enter water and stops. Run the system and/or alarm.
该实施例中,还可判断第一温度传感器13是否异常,包括如下:In this embodiment, it can also be determined whether the first temperature sensor 13 is abnormal, including the following:
控制器在初次检测到下限水位的时刻获取第一温度传感器13的温度数值,当再次检测到下限水位的时刻再次获取第一温度传感器13的温度数值,比较两次温度数值差值,若绝对值小于或等于规定数值Q6,判断为第一温度传感器13异常,停止运行系统和/或报警。该Q6为温度传感器误差值,约等于0。The controller acquires the temperature value of the first temperature sensor 13 when the lower limit water level is detected for the first time, and acquires the temperature value of the first temperature sensor 13 again when the lower limit water level is detected again, and compares the difference between the two temperature values. If the absolute value is If it is less than or equal to the specified value Q6, it is determined that the first temperature sensor 13 is abnormal, and the system is stopped and/or alarms. The Q6 is the temperature sensor error value, which is approximately equal to zero.
本发明根据泵和/或加热器的状态并结合出水温度变化情况判断加热组件是否异常,并在异常时,停止运行和/或报警,判断方式简单可靠、无需增加额外检测设备及模块。The invention judges whether the heating component is abnormal according to the state of the pump and/or heater and the change of the outlet water temperature, and stops operation and/or alarms when the abnormality occurs. The judgment method is simple and reliable without adding additional detection equipment and modules.
上述仅为本发明的具体实施方式,但本发明的设计构思并不局限于此,凡利用此构思对本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。The above are only specific embodiments of the present invention, but the design concept of the present invention is not limited to this. Any insubstantial modification of the present invention using this concept should be an act that violates the protection scope of the present invention.
工业实用性Industrial applicability
本发明公开了一种加热组件异常判断方法和装置,加热组件设有水箱、加热器、泵和第一温度传感器,该泵与水箱连通以抽取清洗水,该加热器位于泵与水箱之间以加热清洗水,设置有第一温度传感器,用于检测加热器的出水温度;根据泵和/或加热器的状态并结合出水温度变化情况判断加热组件是否异常,并在异常时,停止运行和/或报警。本发明充分利用模块自带功能部件的特点进行判断、判断方式简单可靠、无需增加额外检测设备及模块,具有工业实用性。The invention discloses a method and a device for judging abnormality of a heating assembly. The heating assembly is provided with a water tank, a heater, a pump and a first temperature sensor. The pump is connected with the water tank to extract cleaning water, and the heater is located between the pump and the water tank. Heating cleaning water is provided with a first temperature sensor for detecting the outlet water temperature of the heater; according to the state of the pump and/or heater combined with the change in the outlet water temperature, it is judged whether the heating assembly is abnormal, and when it is abnormal, the operation is stopped and/ Or call the police. The invention makes full use of the features of the module's own functional parts to make judgments, the judgment method is simple and reliable, no additional detection equipment and modules need to be added, and has industrial applicability.

Claims (12)

  1. 一种加热组件异常判断方法,加热组件设有水箱、加热器、泵和第一温度传感器,该泵与水箱连通以抽取清洗水,该加热器位于泵与水箱之间以加热清洗水,其特征在于,设置有第一温度传感器,用于检测加热器的出水温度;根据泵和/或加热器的状态并结合出水温度变化情况判断加热组件是否异常,并在异常时,停止运行和/或报警。A method for judging an abnormality of a heating assembly. The heating assembly is provided with a water tank, a heater, a pump and a first temperature sensor. The pump is connected to the water tank to extract cleaning water. The heater is located between the pump and the water tank to heat the cleaning water. It is provided with a first temperature sensor for detecting the temperature of the outlet water of the heater; judging whether the heating component is abnormal according to the state of the pump and/or heater and combining the change of the outlet water temperature, and when abnormal, stop operation and/or alarm .
  2. 如权利要求1所述的一种加热组件异常判断方法,其特征在于:当泵开启时,计算规定时间T1内的出水温度的差值,并与预设阈值Q1比较,若差值的绝对值小于或等于阈值Q1,判断所述泵为异常。The method for judging an abnormality of a heating assembly according to claim 1, wherein when the pump is turned on, the difference of the outlet water temperature within the specified time T1 is calculated, and compared with the preset threshold Q1, if the absolute value of the difference is If it is less than or equal to the threshold Q1, it is determined that the pump is abnormal.
  3. 如权利要求1所述的一种加热组件异常判断方法,其特征在于:当所述加热器启动时,计算规定时间T2内的出水温度的差值,并与预设阈值Q2比较,若差值的绝对值小于或等于阈值Q2,判断所述加热器异常。The method for judging an abnormality of a heating assembly according to claim 1, wherein when the heater is started, the difference of the temperature of the outlet water within the specified time T2 is calculated, and compared with the preset threshold Q2, if the difference is If the absolute value of is less than or equal to the threshold Q2, it is determined that the heater is abnormal.
  4. 如权利要求1所述的一种加热组件异常判断方法,其特征在于:当所述加热器启动时,计算规定时间T3内的出水温度的差值,并与预设阈值Q3比较,若差值的绝对值大于阈值Q3,判断所述加热器异常。The method for judging an abnormality of a heating element according to claim 1, wherein when the heater is started, the difference of the temperature of the outlet water within the specified time T3 is calculated, and compared with the preset threshold Q3, if the difference is If the absolute value of is greater than the threshold Q3, it is determined that the heater is abnormal.
  5. 如权利要求1或2或3或4所述的一种加热组件异常判断方法,其特征在于:设置有第二温度传感器,用于检测水箱的进水温度;根据加热组件的状态,并结合进水温度和出水温度的差值判断加热组件是否异常。A heating component abnormality judgment method according to claim 1 or 2 or 3 or 4, characterized in that: a second temperature sensor is provided for detecting the water inlet temperature of the water tank; according to the state of the heating component, it is combined with The difference between the water temperature and the outlet water temperature determines whether the heating component is abnormal.
  6. 如权利要求5所述的一种加热组件异常判断方法,其特征在于:当泵开启时,获取所述第二温度传感器检测的进水温度,经规定时间T1后获取所述第一温度传感器检测的出水温度,将二者差值的绝对值与预设阈值Q4比较,若大于或等于阈值Q4,判断所述泵异常。The method for judging an abnormality of a heating assembly according to claim 5, wherein when the pump is turned on, the inlet water temperature detected by the second temperature sensor is obtained, and the detection by the first temperature sensor is obtained after a predetermined time T1. The absolute value of the difference between the two is compared with the preset threshold Q4, and if it is greater than or equal to the threshold Q4, it is determined that the pump is abnormal.
  7. 如权利要求5所述的一种加热组件异常判断方法,其特征在于:实时获取所述第二温度传感器检测的进水温度,比较其与预设值的差值,若绝对值大于或等于阈值Q5时,判断所述所述水箱进水异常。The method for judging an abnormality of a heating component according to claim 5, wherein the water inlet temperature detected by the second temperature sensor is obtained in real time, and the difference between it and the preset value is compared, and if the absolute value is greater than or equal to the threshold value At Q5, it is judged that the water in the water tank is abnormal.
  8. 如权利要求5所述的一种加热组件异常判断方法,其特征在于:还包括有进水阀,其与所述水箱的进水端连通;当进水阀开启时,获取所述第二温度传感器 检测的进水温度,经规定时间T4后获取所述第一温度传感器检测的出水温度,将二者差值的绝对值与预设阈值Q1比较,若小于或等于阈值Q1,判断所述进水阀异常。The method for judging an abnormality of a heating assembly according to claim 5, further comprising a water inlet valve which is connected to the water inlet end of the water tank; when the water inlet valve is opened, the second temperature is obtained The inlet water temperature detected by the sensor is obtained after a predetermined time T4, and the outlet water temperature detected by the first temperature sensor is obtained, and the absolute value of the difference between the two is compared with the preset threshold Q1. If it is less than or equal to the threshold Q1, it is determined that the inlet The water valve is abnormal.
  9. 如权利要求1或2或3或4所述的一种加热组件异常判断方法,其特征在于:还包括有第一水位传感器,用于检测所述水箱的下限水位;当检测到下限水位时,计算规定时间T1内的出水温度差,并与预设阈值Q1比较,若出水温度差的绝对值小于或等于阈值Q1,判断所述泵异常。The method for judging an abnormality of a heating assembly according to claim 1 or 2 or 3 or 4, characterized in that it further comprises a first water level sensor for detecting the lower limit water level of the water tank; when the lower limit water level is detected, Calculate the outlet water temperature difference within the prescribed time T1 and compare it with the preset threshold Q1. If the absolute value of the outlet water temperature difference is less than or equal to the threshold Q1, it is determined that the pump is abnormal.
  10. 如权利要求9所述的一种加热组件异常判断方法,其特征在于:还包括有进水阀,其与所述水箱的进水端连通;进水阀开启时,经规定时间T5仍未收到所述第一水位传感器的下限水位信号,判断所述进水阀异常。The method for judging an abnormality of a heating assembly according to claim 9, characterized in that it further comprises a water inlet valve which is in communication with the water inlet end of the water tank; when the water inlet valve is opened, it has not been received after a specified time T5. The lower limit water level signal of the first water level sensor is used to determine that the water inlet valve is abnormal.
  11. 如权利要求9所述的一种加热组件异常判断方法,其特征在于:当初次检测到下限水位的时刻获取所述第一温度传感器检测的出水温度,当再次检测到下限水位的时刻再次获取出水温度,计算二者的差值,若绝对值小于或等于阈值Q6,判断所述第一温度传感器异常。The method for judging an abnormality of a heating assembly according to claim 9, wherein the temperature of the outlet water detected by the first temperature sensor is acquired when the lower limit water level is detected for the first time, and the outlet water temperature is acquired again when the lower limit water level is detected again. The temperature is calculated, and if the absolute value is less than or equal to the threshold Q6, it is determined that the first temperature sensor is abnormal.
  12. 一种卫生清洗装置,其功能模块包括冲洗组件和加热组件,其特征在于:采用权利要求1-11中任一项所述的一种加热组件异常判断方法;当加热组件异常时,若功能模块未运行,则禁止功能模块开启;若功能模块正在运行,则按照顺序关闭加热器、泵、冲洗组件和水箱进水,并报警。A sanitary cleaning device, the functional module of which includes a flushing component and a heating component, characterized in that: the heating component abnormality judgment method according to any one of claims 1-11 is adopted; when the heating component is abnormal, if the function module is abnormal If the function module is not running, it is forbidden to turn on the function module; if the function module is running, turn off the heater, pump, flushing component and water tank in order, and give an alarm.
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