WO2021056402A1 - 一种超细纤维面料染色装置 - Google Patents

一种超细纤维面料染色装置 Download PDF

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Publication number
WO2021056402A1
WO2021056402A1 PCT/CN2019/108476 CN2019108476W WO2021056402A1 WO 2021056402 A1 WO2021056402 A1 WO 2021056402A1 CN 2019108476 W CN2019108476 W CN 2019108476W WO 2021056402 A1 WO2021056402 A1 WO 2021056402A1
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Prior art keywords
roller
guide roller
fan
mounting frame
box
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PCT/CN2019/108476
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English (en)
French (fr)
Inventor
王明辉
徐海峰
Original Assignee
苏州比达尔创新材料科技有限公司
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Application filed by 苏州比达尔创新材料科技有限公司 filed Critical 苏州比达尔创新材料科技有限公司
Priority to DE212019000065.7U priority Critical patent/DE212019000065U1/de
Priority to JP2021553773A priority patent/JP7098844B2/ja
Publication of WO2021056402A1 publication Critical patent/WO2021056402A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines

Definitions

  • the utility model relates to the technical field of fabric dyeing, in particular to a superfine fiber fabric dyeing device.
  • Ultra-fine fibers are also called micro-fibers, fine-denier fibers or ultra-fine fibers. Generally, fibers with a fineness of 0.3 denier (5 microns in diameter) or less are called ultra-fine fibers. Fabrics made of microfibers are called microfiber fabrics. By dyeing the microfiber fabrics, the colors of the microfiber fabrics are more diverse and the performance is better.
  • the fabrics are dyed and then dried. However, there are more dyes on the fabrics before the drying treatment. In order to ensure that the fabrics can be fully dried, it must be The drying time is prolonged, resulting in a decrease in drying efficiency.
  • the present utility model proposes a superfine fiber fabric dyeing device, which can squeeze the excess dye out of the fabric before being dried, thereby ensuring the dyeing and drying efficiency of the fabric.
  • the utility model provides a superfine fiber fabric dyeing device, which includes an unwinding roller, a winding roller, a first guide roller, a second guide roller, a third guide roller, a fourth guide roller, a fifth guide roller, and a sixth guide roller.
  • the first partition and the second partition are arranged side by side on the inner surface of the box in a horizontal direction, and divide the inner space of the box into a dyeing warehouse, a squeezing warehouse and a drying warehouse in turn in the horizontal direction; Inlet, outlet for discharging, inlet for inlet and outlet for outlet; unwinding roller, first guide roller, second guide roller, third guide roller, fourth The guide roller, the fifth guide roller, the sixth guide roller and the winding roller are arranged in order along the conveying direction; the first guide roller and the second guide roller are all located in the dyeing bin; the third guide roller, the fourth guide roller and the fifth guide roller The guide rollers are located in the drying bin; the lower squeeze roller and the upper squeeze roller are located above the squeeze bin; the upper squeeze roller is rotatably arranged on the moving frame; the fourth mounting frame is arranged on the box body, and the fourth mounting The frame is provided with an electric push rod for driving the moving frame to move in the vertical direction so that the upper squeeze roller moves away from or toward the lower squeeze roller;
  • a first bracket, a second bracket and a third bracket are arranged side by side on the top of the box body; the unwinding roller is rotatably arranged on the first bracket; the winding roller is rotatably arranged on the second bracket; the sixth guide roller rotates It is arranged on the third support; the first guide roller, the second guide roller, the third guide roller, the fourth guide roller, the fifth guide roller and the lower squeeze roller are all rotatably arranged inside the box.
  • the box body is provided with a driving device for driving the winding roller to rotate;
  • the driving device includes a fifth mounting frame, a motor, a driving wheel, a belt, and a driven wheel; the motor is arranged on the fifth mounting frame, and the motor and the driving wheel Drive connection; the driving wheel is connected with the driven wheel through a belt; the driven wheel is coaxially arranged on the winding roller.
  • a second mounting frame is arranged on the inner surface of the box; a second fan is arranged on the second mounting frame; the air inlet end of the second fan faces the air outlet end of the first fan, and the air outlet end of the second fan faces the air outlet;
  • the first fan and the second fan are respectively located on both sides of the fabric.
  • a first filter screen is provided at the air inlet; a second filter screen is provided at the air outlet.
  • a third mounting frame is provided on the top of the box body; a third fan for cooling the fabric is provided on the third mounting frame.
  • the longitudinal ends of the lower squeeze roller are respectively provided with first grooves; the notches of the first grooves are provided with first chamfers; the longitudinal ends of the upper squeeze roller are respectively provided with second grooves; The notch is provided with a second chamfer.
  • the driving end of the electric push rod penetrates the top of the box body, and the driving end of the electric push rod is connected with a connecting platform; the connecting platform is arranged on the moving frame.
  • a handle and a foot cup are provided on the box body; the foot cup is located at the bottom of the box body.
  • the superfine fiber fabric is discharged from the unwinding roller, and the fabric passes through the feed inlet, the first guide roller, the second guide roller, the third guide roller, and the fourth guide in sequence.
  • the roller, the fifth guide roller, the discharge port and the sixth guide roller are finally wound on the winding roller.
  • the driving end of the electric push rod drives the moving frame to move down, and the upper squeeze roller moves down with the moving frame until the dyed fabric is squeezed between the upper squeeze roller and the lower squeeze roller, thereby removing excess fabric
  • the dye is squeezed out, and the dye falls into the squeeze silo, which can be recycled.
  • the fabric squeezed out of the excess dye is continued to be transported to the drying chamber.
  • the heating rod is used to heat the air.
  • the first fan creates negative air pressure.
  • the first fan draws in hot air and blows the hot air to the fourth guide roller and the fifth guide.
  • the utility model can squeeze out the excess dye on the fabric and then perform drying treatment, thereby ensuring the dyeing and drying efficiency of the fabric.
  • Figure 1 is a schematic structural diagram of a superfine fiber fabric dyeing device proposed by the utility model.
  • Figure 2 is a structural cross-sectional view of a superfine fiber fabric dyeing device proposed by the utility model.
  • Fig. 3 is an enlarged view of the structure at A in Fig. 2.
  • Fig. 4 is an enlarged view of the structure at B in Fig. 2.
  • Figure 5 is a schematic diagram of a partial structure of a superfine fiber fabric dyeing device proposed by the utility model.
  • Figure 6 is a schematic diagram of the structure of the box in a superfine fiber fabric dyeing device proposed by the utility model.
  • the present invention proposes a superfine fiber fabric dyeing device, including unwinding roller 1, winding roller 2, first guide roller 3, second guide roller 4, third guide roller 5. , The fourth guide roller 6, the fifth guide roller 7, the sixth guide roller 8, the lower squeeze roller 9, the upper squeeze roller 10, the first partition 14, the second partition 15, the box 16, the moving frame 17 , The fourth mounting frame 19, the first mounting frame 20, the heating rod 21 and the first fan 22;
  • the first partition 14 and the second partition 15 are arranged side by side on the inner surface of the box body 16 in the transverse direction, and divide the inner space of the box body 16 into a dyeing warehouse, a squeezing warehouse and a drying warehouse in turn in the transverse direction; on the box body 16 It is provided with a feeding port 161 for feeding, a discharging port 162 for discharging, an air inlet 163 for air intake, and an air outlet 164 for air outlet; unwinding roller 1, first guide roller 3, The second guide roller 4, the third guide roller 5, the fourth guide roller 6, the fifth guide roller 7, the sixth guide roller 8 and the winding roller 2 are arranged in sequence along the conveying direction; the first guide roller 3 and the second guide roller The rollers 4 are all located in the dyeing bin; the third guiding roller 5, the fourth guiding roller 6 and the fifth guiding roller 7 are all located in the drying bin; the lower squeezing roller 9 and the upper squeezing roller 10 are all located above the squeezing bin; The upper squeeze
  • the superfine fiber fabric is discharged from the unwinding roller 1, and the fabric passes through the feeding port 161, the first guide roller 3, the second guide roller 4, the third guide roller 5, the fourth guide roller 6, and the second guide roller in sequence.
  • the five guide rollers 7, the discharge port 162, and the sixth guide roller 8 are finally wound on the winding roller 2.
  • the driving end of the electric push rod 18 drives the moving frame 17 to move down, and the upper squeeze roller 10 moves down with the moving frame 17 until the dyed fabric is squeezed between the upper squeeze roller 10 and the lower squeeze roller 9 , So as to squeeze out the excess dye on the fabric, and the dye will fall into the squeeze bin, which can be recycled.
  • the fabric squeezed out of the excess dye is continued to be transported to the drying chamber.
  • the heating rod 21 is used to heat the air.
  • the first fan 22 creates negative air pressure.
  • the first fan 22 sucks in hot air and blows the hot air to the fourth guide roller 6 And the fifth guide roller 7 on the fabric, so as to achieve the purpose of drying the fabric.
  • the utility model can squeeze out the excess dye on the fabric and then perform drying treatment, thereby ensuring the dyeing and drying efficiency of the fabric.
  • a first bracket 11, a second bracket 12, and a third bracket 13 are arranged side by side on the top of the box 16 in the transverse direction; the unwinding roller 1 is rotatably arranged on the first bracket 11; and the winding roller 2
  • the sixth guide roller 8 is rotatably arranged on the third support 13; the first guide roller 3, the second guide roller 4, the third guide roller 5, the fourth guide roller 6, and the fifth guide
  • the roller 7 and the lower squeeze roller 9 are both rotatably arranged inside the box 16.
  • the box 16 is provided with a driving device for driving the winding roller 2 to rotate;
  • the driving device includes a fifth mounting frame 31, a motor 32, a driving wheel 33, a belt 34 and a driven wheel 35; and a motor.
  • 32 is arranged on the fifth mounting frame 31, and the motor 32 is drivingly connected with the driving wheel 33; the driving wheel 33 is connected with the driven wheel 35 through a belt 34; the driven wheel 35 is coaxially arranged on the winding roller 2.
  • the driving end of the motor 32 drives the driving wheel 33 to rotate
  • the driving wheel 33 drives the driven wheel 35 to rotate through the belt 34
  • the winding roller 2 rotates with the driven wheel 35, so as to realize the winding process of the winding roller 2 on the fabric.
  • a second mounting frame 23 is provided on the inner surface of the box body 16; a second fan 24 is provided on the second mounting frame 23; and the air inlet end of the second fan 24 faces the outlet of the first fan 22. At the air end, the air outlet end of the second fan 24 faces the air outlet 164; the first fan 22 and the second fan 24 are respectively located on both sides of the fabric.
  • first fan 22 and the second fan 24 are respectively located on both sides of the fabric, so that both sides of the fabric can be dried separately, and the air inlet end of the second fan 24 sucks in the air from the outlet end of the first fan 22. Hot air, so as to achieve the reuse of the waste heat of the hot air, which is more energy-saving and environmentally friendly.
  • a first filter screen 27 is provided at the air inlet 163; a second filter screen 28 is provided at the air outlet 164.
  • a third mounting frame 25 is provided on the top of the box body 16; a third fan 26 for cooling the fabric is provided on the third mounting frame 25.
  • the fabric between the sixth guide roller 8 and the winding roller 2 can be cooled, preventing the fabric wound on the winding roller 2 from being gradually accumulated due to residual heat. The fabric curls.
  • the longitudinal ends of the lower squeeze roller 9 are respectively provided with first grooves 901; the slots of the first groove 901 are provided with first chamfers; the longitudinal ends of the upper squeeze roller 10 are respectively provided with first grooves 901; A second groove 1001 is provided; a second chamfer is provided at the notch of the second groove 1001.
  • first groove 901 and the second groove 1001 as well as the first chamfer and the second chamfer, the excess dye extruded from the upper squeeze roller 10 and the lower squeeze roller 9 can be removed from The first groove 901 and the second groove 1001 slide down to prevent the fabric from flowing to the connection between the upper squeeze roller 10 and the moving frame 17, and the connection between the lower squeeze roller 9 and the box body 16, so as to ensure that the upper squeeze roller 10 and The lower squeeze roller 9 can rotate normally.
  • the driving end of the electric push rod 18 penetrates through the top of the box body 16, and the driving end of the electric push rod 18 is connected with a connecting platform 181; the connecting platform 181 is arranged on the moving frame 17.
  • the connecting platform 181 the reliability of the connection between the driving end of the electric push rod 18 and the moving frame 17 is improved, so that the driving end of the electric push rod 18 can more stably drive the moving frame 17 in the vertical direction. mobile.
  • a handle 29 and a foot cup 30 are provided on the box body 16; the foot cup 30 is located at the bottom of the box body 16.
  • the dyeing device can be moved and transported flexibly according to the needs of use.

Abstract

一种超细纤维面料染色装置，包括放卷辊（1）、收卷辊（2）、第一导向辊（3）、第二导向辊（4）、第三导向辊（5）、第四导向辊（6）、第五导向辊（7）、第六导向辊（8）、下挤压辊（9）、上挤压辊（10）、第一隔板（14）、第二隔板（15）、箱体（16）、移动架（17）、第四安装架（19）、第一安装架（20）、加热棒（21）和第一风机（22）；第一隔板（14）和第二隔板（15）沿横向并排设置在箱体（16）内表面上，并将箱体（16）内部空间沿横向依次分隔为染色仓、挤料仓和烘干仓；上挤压辊（10）转动设置在移动架（17）上；第四安装架（19）上设置有用于驱动移动架（17）沿竖直方向移动以使上挤压辊（10）沿远离或朝向下挤压辊（9）方向移动的电动推杆（18）；加热棒（21）和第一风机（22）均设置在第一安装架（20）上；第一安装架（20）设置在箱体（16）上。本发明能将面料上多余的染料挤掉再进行烘干处理，从而保证面料的染色和烘干效率。

Description

一种超细纤维面料染色装置 技术领域
本实用新型涉及面料染色技术领域，尤其涉及一种超细纤维面料染色装置。
背景技术
超细纤维又称微纤维、细旦纤维或极细纤维，一般把纤度0.3旦(直径5微米)以下的纤维称为超细纤维。由超细纤维制成的面料称之为超细纤维面料。通过对超细纤维面料进行染色，以使超细纤维面料的颜色更加多样，表现力更好。
在使用现有染色装置对超细纤维面料进行染色时，面料先经过染色再进行烘干处理，但是在进行烘干处理前，面料上的染料较多，为确保能将面料充分烘干，必然延长了烘干时间，从而导致烘干效率的降低。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题，本实用新型提出一种超细纤维面料染色装置，能将面料上多余的染料挤掉再进行烘干处理，从而保证面料的染色和烘干效率。
(二)技术方案
本实用新型提供了一种超细纤维面料染色装置，包括放卷辊、收卷辊、第一导向辊、第二导向辊、第三导向辊、第四导向辊、第五导向辊、第六导向辊、下挤压辊、上挤压辊、第一隔板、第二隔板、箱体、移动架、第四安装架、第一安装架、加热棒和第一风机；
第一隔板和第二隔板沿横向并排设置在箱体内表面上，并将箱体内部空间 沿横向依次分隔为染色仓、挤料仓和烘干仓；箱体上设置有用于进料的进料口、用于出料的出料口、用于进风的进风口以及用于出风的出风口；放卷辊、第一导向辊、第二导向辊、第三导向辊、第四导向辊、第五导向辊、第六导向辊和收卷辊沿输料方向依次设置；第一导向辊和第二导向辊均位于染色仓内；第三导向辊、第四导向辊和第五导向辊均位于烘干仓内；下挤压辊和上挤压辊均位于挤料仓上方；上挤压辊转动设置在移动架上；第四安装架设置在箱体上，且第四安装架上设置有用于驱动移动架沿竖直方向移动以使上挤压辊沿远离或朝向下挤压辊方向移动的电动推杆；加热棒和第一风机均设置在第一安装架上；加热棒位于进风口处；第一风机进风端朝向加热棒，出风端朝上设置；第一安装架设置在箱体上。
优选的，箱体顶部沿横向并排设置有第一支架、第二支架和第三支架；放卷辊转动设置在第一支架上；收卷辊转动设置在第二支架上；第六导向辊转动设置在第三支架上；第一导向辊、第二导向辊、第三导向辊、第四导向辊、第五导向辊和下挤压辊均转动设置在箱体内部。
优选的，箱体上设置有用于驱动收卷辊转动的驱动装置；驱动装置包括第五安装架、电机、主动轮、皮带和从动轮；电机设置在第五安装架上，且电机与主动轮驱动连接；主动轮通过皮带与从动轮连接；从动轮同轴设置在收卷辊上。
优选的，箱体内表面上设置有第二安装架；第二安装架上设置有第二风机；第二风机进风端朝向第一风机的出风端，第二风机出风端朝向出风口；第一风机和第二风机分别位于面料两侧。
优选的，进风口处设置有第一过滤网；出风口处设置有第二过滤网。
优选的，箱体顶部设置有第三安装架；第三安装架上设置有用于冷却面料 的第三风机。
优选的，下挤压辊纵向两端分别设置有第一凹槽；第一凹槽槽口处设置有第一倒角；上挤压辊纵向两端分别设置有第二凹槽；第二凹槽槽口处设置有第二倒角。
优选的，电动推杆的驱动端贯穿箱体顶部，且电动推杆的驱动端连接有连接台；连接台设置在移动架上。
优选的，箱体上设置有把手和脚杯；脚杯位于箱体底部。
本实用新型的上述技术方案具有如下有益的技术效果：超细纤维面料从放卷辊上放出，面料依次通过进料口、第一导向辊、第二导向辊、第三导向辊、第四导向辊、第五导向辊、出料口和第六导向辊，并最终收卷在收卷辊上。电动推杆的驱动端驱动移动架向下移动，上挤压辊随移动架向下移动，直至染色后的面料被挤压在上挤压辊和下挤压辊之间，从而将面料上多余的染料挤掉，染料落进挤料仓内，能回收利用。挤掉多余染料的面料继续输送至烘干仓内，加热棒用于加热空气，第一风机制造空气负压，第一风机吸入热空气，并将热空气吹向第四导向辊和第五导向辊之间的面料上，从而达到对面料进行烘干处理的目的。本实用新型能将面料上多余的染料挤掉再进行烘干处理，从而保证面料的染色和烘干效率。
附图说明
图1为本实用新型提出的一种超细纤维面料染色装置的结构示意图。
图2为本实用新型提出的一种超细纤维面料染色装置的结构剖视图。
图3为图2中A处的结构放大图。
图4为图2中B处的结构放大图。
图5为本实用新型提出的一种超细纤维面料染色装置的局部结构示意图。
图6为本实用新型提出的一种超细纤维面料染色装置中箱体的结构示意图。
附图标记：1、放卷辊；2、收卷辊；3、第一导向辊；4、第二导向辊；5、第三导向辊；6、第四导向辊；7、第五导向辊；8、第六导向辊；9、下挤压辊；901、第一凹槽；10、上挤压辊；1001、第二凹槽；11、第一支架；12、第二支架；13、第三支架；14、第一隔板；15、第二隔板；16、箱体；161、进料口；162、出料口；163、进风口；164、出风口；17、移动架；18、电动推杆；181、连接台；19、第四安装架；20、第一安装架；21、加热棒；22、第一风机；23、第二安装架；24、第二风机；25、第三安装架；26、第三风机；27、第一过滤网；28、第二过滤网；29、把手；30、脚杯；31、第五安装架；32、电机；33、主动轮；34、皮带；35、从动轮。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本实用新型进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本实用新型的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本实用新型的概念。
如图1-6所示，本实用新型提出的一种超细纤维面料染色装置，包括放卷辊1、收卷辊2、第一导向辊3、第二导向辊4、第三导向辊5、第四导向辊6、第五导向辊7、第六导向辊8、下挤压辊9、上挤压辊10、第一隔板14、第二隔板15、箱体16、移动架17、第四安装架19、第一安装架20、加热棒21和第一风机22；
第一隔板14和第二隔板15沿横向并排设置在箱体16内表面上，并将箱体16内部空间沿横向依次分隔为染色仓、挤料仓和烘干仓；箱体16上设置有用于进料的进料口161、用于出料的出料口162、用于进风的进风口163以及用于出 风的出风口164；放卷辊1、第一导向辊3、第二导向辊4、第三导向辊5、第四导向辊6、第五导向辊7、第六导向辊8和收卷辊2沿输料方向依次设置；第一导向辊3和第二导向辊4均位于染色仓内；第三导向辊5、第四导向辊6和第五导向辊7均位于烘干仓内；下挤压辊9和上挤压辊10均位于挤料仓上方；上挤压辊10转动设置在移动架17上；第四安装架19设置在箱体16上，且第四安装架19上设置有用于驱动移动架17沿竖直方向移动以使上挤压辊10沿远离或朝向下挤压辊9方向移动的电动推杆18；加热棒21和第一风机22均设置在第一安装架20上；加热棒21位于进风口163处；第一风机22进风端朝向加热棒21，出风端朝上设置；第一安装架20设置在箱体16上。
本实用新型中，超细纤维面料从放卷辊1上放出，面料依次通过进料口161、第一导向辊3、第二导向辊4、第三导向辊5、第四导向辊6、第五导向辊7、出料口162和第六导向辊8，并最终收卷在收卷辊2上。电动推杆18的驱动端驱动移动架17向下移动，上挤压辊10随移动架17向下移动，直至染色后的面料被挤压在上挤压辊10和下挤压辊9之间，从而将面料上多余的染料挤掉，染料落进挤料仓内，能回收利用。挤掉多余染料的面料继续输送至烘干仓内，加热棒21用于加热空气，第一风机22制造空气负压，第一风机22吸入热空气，并将热空气吹向第四导向辊6和第五导向辊7之间的面料上，从而达到对面料进行烘干处理的目的。本实用新型能将面料上多余的染料挤掉再进行烘干处理，从而保证面料的染色和烘干效率。
在一个可选的实施例中，箱体16顶部沿横向并排设置有第一支架11、第二支架12和第三支架13；放卷辊1转动设置在第一支架11上；收卷辊2转动设置在第二支架12上；第六导向辊8转动设置在第三支架13上；第一导向辊3、第二导向辊4、第三导向辊5、第四导向辊6、第五导向辊7和下挤压辊9均转 动设置在箱体16内部。
在一个可选的实施例中，箱体16上设置有用于驱动收卷辊2转动的驱动装置；驱动装置包括第五安装架31、电机32、主动轮33、皮带34和从动轮35；电机32设置在第五安装架31上，且电机32与主动轮33驱动连接；主动轮33通过皮带34与从动轮35连接；从动轮35同轴设置在收卷辊2上。
需要说明的是，电机32的驱动端驱动主动轮33转动，主动轮33通过皮带34带动从动轮35转动，收卷辊2随从动轮35转动，从而实现收卷辊2对面料进行收卷处理的目的。
在一个可选的实施例中，箱体16内表面上设置有第二安装架23；第二安装架23上设置有第二风机24；第二风机24进风端朝向第一风机22的出风端，第二风机24出风端朝向出风口164；第一风机22和第二风机24分别位于面料两侧。
需要说明的是，第一风机22和第二风机24分别位于面料两侧，从而能对面料两侧分别进行烘干处理，第二风机24的进风端吸入第一风机22出风端排出的热空气，从而达到热空气的余热再利用，更加节能环保。
在一个可选的实施例中，进风口163处设置有第一过滤网27；出风口164处设置有第二过滤网28。
需要说明的是，通过设置第一过滤网27和第二过滤网28，能防止灰尘进入箱体16内部而导致面料脏污情况产生。
在一个可选的实施例中，箱体16顶部设置有第三安装架25；第三安装架25上设置有用于冷却面料的第三风机26。
需要说明的是，通过设置第三风机26，能对第六导向辊8和收卷辊2之间的面料进行冷却处理，防止收卷在收卷辊2上的面料因残留热量逐渐积聚而导 致面料卷曲情况产生。
在一个可选的实施例中，下挤压辊9纵向两端分别设置有第一凹槽901；第一凹槽901槽口处设置有第一倒角；上挤压辊10纵向两端分别设置有第二凹槽1001；第二凹槽1001槽口处设置有第二倒角。
需要说明的是，通过设置第一凹槽901和第二凹槽1001，以及第一倒角和第二倒角，使得上挤压辊10和下挤压辊9挤出的多余的染料能从第一凹槽901和第二凹槽1001内滑落，防止面料流至上挤压辊10与移动架17连接处，以及下挤压辊9与箱体16连接处，从而保证上挤压辊10和下挤压辊9能正常转动。
在一个可选的实施例中，电动推杆18的驱动端贯穿箱体16顶部，且电动推杆18的驱动端连接有连接台181；连接台181设置在移动架17上。
需要说明的是，通过设置连接台181，提高了电动推杆18的驱动端与移动架17连接的牢靠性，从而使电动推杆18的驱动端能更稳定的驱动移动架17沿竖直方向移动。
在一个可选的实施例中，箱体16上设置有把手29和脚杯30；脚杯30位于箱体16底部。
需要说明的是，通过设置把手29和脚杯30，以便于根据使用需要灵活移动和运输本染色装置。
应当理解的是，本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理，而不构成对本实用新型的限制。因此，在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。此外，本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (9)

  1. 一种超细纤维面料染色装置，其特征在于，包括放卷辊(1)、收卷辊(2)、第一导向辊(3)、第二导向辊(4)、第三导向辊(5)、第四导向辊(6)、第五导向辊(7)、第六导向辊(8)、下挤压辊(9)、上挤压辊(10)、第一隔板(14)、第二隔板(15)、箱体(16)、移动架(17)、第四安装架(19)、第一安装架(20)、加热棒(21)和第一风机(22)；
    第一隔板(14)和第二隔板(15)沿横向并排设置在箱体(16)内表面上，并将箱体(16)内部空间沿横向依次分隔为染色仓、挤料仓和烘干仓；箱体(16)上设置有用于进料的进料口(161)、用于出料的出料口(162)、用于进风的进风口(163)以及用于出风的出风口(164)；放卷辊(1)、第一导向辊(3)、第二导向辊(4)、第三导向辊(5)、第四导向辊(6)、第五导向辊(7)、第六导向辊(8)和收卷辊(2)沿输料方向依次设置；第一导向辊(3)和第二导向辊(4)均位于染色仓内；第三导向辊(5)、第四导向辊(6)和第五导向辊(7)均位于烘干仓内；下挤压辊(9)和上挤压辊(10)均位于挤料仓上方；上挤压辊(10)转动设置在移动架(17)上；第四安装架(19)设置在箱体(16)上，且第四安装架(19)上设置有用于驱动移动架(17)沿竖直方向移动以使上挤压辊(10)沿远离或朝向下挤压辊(9)方向移动的电动推杆(18)；加热棒(21)和第一风机(22)均设置在第一安装架(20)上；加热棒(21)位于进风口(163)处；第一风机(22)进风端朝向加热棒(21)，出风端朝上设置；第一安装架(20)设置在箱体(16)上。
  2. 根据权利要求1所述的一种超细纤维面料染色装置，其特征在于，箱体(16)顶部沿横向并排设置有第一支架(11)、第二支架(12)和第三支架(13)；放卷辊(1)转动设置在第一支架(11)上；收卷辊(2)转动设置在第二支架 (12)上；第六导向辊(8)转动设置在第三支架(13)上；第一导向辊(3)、第二导向辊(4)、第三导向辊(5)、第四导向辊(6)、第五导向辊(7)和下挤压辊(9)均转动设置在箱体(16)内部。
  3. 根据权利要求2所述的一种超细纤维面料染色装置，其特征在于，箱体(16)上设置有用于驱动收卷辊(2)转动的驱动装置；驱动装置包括第五安装架(31)、电机(32)、主动轮(33)、皮带(34)和从动轮(35)；电机(32)设置在第五安装架(31)上，且电机(32)与主动轮(33)驱动连接；主动轮(33)通过皮带(34)与从动轮(35)连接；从动轮(35)同轴设置在收卷辊(2)上。
  4. 根据权利要求1所述的一种超细纤维面料染色装置，其特征在于，箱体(16)内表面上设置有第二安装架(23)；第二安装架(23)上设置有第二风机(24)；第二风机(24)进风端朝向第一风机(22)的出风端，第二风机(24)出风端朝向出风口(164)；第一风机(22)和第二风机(24)分别位于面料两侧。
  5. 根据权利要求4所述的一种超细纤维面料染色装置，其特征在于，进风口(163)处设置有第一过滤网(27)；出风口(164)处设置有第二过滤网(28)。
  6. 根据权利要求1所述的一种超细纤维面料染色装置，其特征在于，箱体(16)顶部设置有第三安装架(25)；第三安装架(25)上设置有用于冷却面料的第三风机(26)。
  7. 根据权利要求1所述的一种超细纤维面料染色装置，其特征在于，下挤压辊(9)纵向两端分别设置有第一凹槽(901)；第一凹槽(901)槽口处设置有第一倒角；上挤压辊(10)纵向两端分别设置有第二凹槽(1001)；第二凹槽(1001)槽口处设置有第二倒角。
  8. 根据权利要求1所述的一种超细纤维面料染色装置，其特征在于，电动推杆(18)的驱动端贯穿箱体(16)顶部，且电动推杆(18)的驱动端连接有连接台(181)；连接台(181)设置在移动架(17)上。
  9. 根据权利要求1所述的一种超细纤维面料染色装置，其特征在于，箱体(16)上设置有把手(29)和脚杯(30)；脚杯(30)位于箱体(16)底部。
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